Di (Si) (Start Up) 1 [PDF]

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Di1(Si210) Elevator FOD Overseas Support Team

Start-up Routine

Part Ctrl. No.

Index SI-SR-01-2

Page

1/3

Date

Mar. 2009

Index Titles

Pages

Part 1. Wiring & connection 1.1.

Wiring layout --------------------------------------------------------------------

1

1.2

Connection between Controller and Traction Machine ----------- 2

1.3.

Connecting power supply from builder ------------------------------ 3

1.4.

Governor -------------------------------------------------------------------------- 4

1.5.

Connection of Travelling cable -------------------------------------------

1.6.

Connection of Hoistway cables ------------------------------------------- 11

1.7.

PRS(Position Reference System) Installation ------------------------ 21

1.8

Connection of Car top -------------------------------------------------------

5

24

Part 2. Start up 2.1.

Slow speed trial run --------------------------------------------------------

1

2.2.

Annunciator -------------------------------------------------------------------

16

2.3.

High speed trial run --------------------------------------------------------- 18

2.4.

Inverter Door Adjustment for DCD-231---------------------------------- 21

2.5.

Inverter Door Adjustment for DCD-232---------------------------------- 42

2.6

Potentiometer & Micro Switch --------------------------------------------

2.7

DCL-243 and multi PCB ------------------------------------------------------ 75

2.8

POSI(RPD) test ---------------------------------------------------------------

76

2.9

Floor height measurement -----------------------------------------------

76

2.10

Hall button & IND check --------------------------------------------------- 78

2.11

Load setting -------------------------------------------------------------------

73

82

Di1(Si210) Elevator FOD Overseas Support Team

Start-up Routine

Part Ctrl. No.

Index SI-SR-01-2

Page

2/3

Date

Mar. 2009

Titles

Pages

2.12. Adjustment of load compensation gain -----------------------------

82

2.13. Stop shock adjustment ---------------------------------------------------- 83 2.14. Level adjustment ------------------------------------------------------------

84

Part 3. PCB application 3.1.

PCB Classification ----------------------------------------------------------

1

3.2.

DOC-131 PCB -----------------------------------------------------------------

3

3.3.

DPC-122 PCB -----------------------------------------------------------------

13

3.4.

DPP-150 PCB ------------------------------------------------------------------ 18

3.5.

DCL-243 PCB ------------------------------------------------------------------ 21

3.6.

DOP-116 PCB -----------------------------------------------------------------

26

3.7.

DOR PCB -----------------------------------------------------------------------

29

3.8.

DCV-100 PCB ------------------------------------------------------------------ 32

3.9.

DPB-110 PCB -----------------------------------------------------------------

35

3.10. DCM-1XX PCB ----------------------------------------------------------------

36

3.11. DHG-162 PCB -----------------------------------------------------------------

38

Part 4. Annunciator 4.1.

Description of ANN screen ----------------------------------------------- 1

4.2.

Operation mode by key inputting -------------------------------------- 3

4.3.

Annunciator Mode ----------------------------------------------------------

4.4.

Trace Data reference Method -------------------------------------------- 27

6

Di1(Si210) Elevator FOD Overseas Support Team

Start-up Routine

Part Ctrl. No.

Index SI-SR-01-2

Page

3/3

Date

Mar. 2009

Titles

Pages

Part 5. Spec Table 5.1.

Function SPEC ---------------------------------------------------------------

1

5.2.

Control SPEC -----------------------------------------------------------------

4

5.3.

Inverter SPEC -----------------------------------------------------------------

7

5.4.

Floor SPEC --------------------------------------------------------------------

9

5.5.

Car node SPEC ---------------------------------------------------------------

12

5.6.

Hall Node SPEC --------------------------------------------------------------

13

5.7.

Door SPEC ---------------------------------------------------------------------

15

5.8.

Call service SPEC -----------------------------------------------------------

17

5.9.

Dispatch SPEC ---------------------------------------------------------------

20

5.10. Parallel running SPEC -----------------------------------------------------

20

5.11.

Virtual input SPEC ----------------------------------------------------------

21

5.12. Virtual output SPEC --------------------------------------------------------

23

5.13. Timer SPEC -------------------------------------------------------------------- 24 5.14. In car Virtual input SPEC -------------------------------------------------- 25 5.15

Hall call service permitted code SPEC -------------------------------

27

5.16. Parallel Operation Mode Permit Code SPEC -----------------------

28

5.17. Floor height Table -----------------------------------------------------------

29

5.18. Performance SPEC ---------------------------------------------------------

29

5.19. Button type --------------------------------------------------------------------

30

5.20. Floor SPEC and Dip S/W setting ---------------------------------------

30

Di1(Si210) Elevator FOD Overseas Support Team

Start-up Routine

1 Wiring & connection 1.1 Wiring layout

DOC-131

< Wiring layout >

DOC-131

Part Ctrl. No.

Wiring SI-SR-01-2

Page

1/29

Date

Mar. 2009

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2/29

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Mar. 2009

1.2.1 Power line a. Connect power line of Motor (3 phases) to Terminal 2 of Controller. b. Connect earth between Traction Machine and Controller. 1.2.2 Magnetic brake a. Connect MB housing (9P) of DOM PCB for energizing Brake coil. 1.2.3 Rotary Encoder a. Connect wire of Rotary Encoder to TMLRE of DOM PCB

Motor

TER2 V

W

Earth Plate

MB

SI-SR-01-2

Page

1.2 Connection between Controller and Traction Machine

U

Wiring

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Mar. 2009

a. Power supply of 3 phases b. Lighting supply of single phase c. Earth

Lighting supply

Earth

Building panel board

* In case ARD(ALP) applied, sub-contactor will be attached.

Safety

SI-SR-01-2

Page

1.3 Connecting power supply from builder

Power supply

Wiring

Di1(Si210) Elevator FOD Overseas Support Team

Start-up Routine

1.4 Governor 1.4.1 Governor Connection GRS(Over Speed Switch) : 1 & 2 Pin GSS(Governor Slack Switch) : 4 & 5 Pin OBS(Oil Buffer Switch) : 7 & 8 Pin

Destination

GRS

Remark

TML–04,07

1

GRS

GRS-04

2

GRS

3 GRS-02

4

GSS

GRS-07

5

GSS

6 GRS-05

7

OBS

TML-01

8

OBS

9

Part Ctrl. No.

Wiring SI-SR-01-2

Page

4/29

Date

Mar. 2009

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1.5 Connection of Travelling cable

Bottom of controller is positioned at 300mm height from top floor level.

Junction box

Part Ctrl. No.

Wiring SI-SR-01-2

Page

5/29

Date

Mar. 2009

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SI-SR-01-2

Page

6/29

Date

Mar. 2009

1.5.1 Install Cable Hanger according to shop drawing. a. Fix Cable Hanger by anchor bolt (M10). b. Position of Cable Hanger = Stroke* / 2 + 500mm (Refer to Drawing of job site) * Stroke: Distance between top floor level and bottom floor level

Junction box 500 500

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Part Ctrl. No.

Wiring SI-SR-01-2

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Date

Mar. 2009

1.5.2 Wiring EVV Cable before Junction Box a. Install 'L' shape angle for fixing EVV Cable. b. Wire EVV Cable as following figure.

'L' shape angle

Plastic anchor

5200~5600mm

(For fixing cables)

5200~5600mm

Plastic anchor

Rubber band (For fixing cables) 700~1000mm

Junction Box 500mm

Plastic anchor 500mm

Cable Hanger Cable Hanger

Part

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Wiring SI-SR-01-2

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Date

Mar. 2009

1.5.3 Wiring a Traveling Cable Wire and fix a Traveling Cable according to below figure.

A

B

C

300±50mm

450~500mm

450~600mm

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Wiring SI-SR-01-2

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Date

Mar. 2009

1.5.4 Connection of Traveling Cable a. Connection on Controller

Connect plug (SC) to cap of DOC PCB

Connect plugs (Y1,

EVV Cable

Y2, Y3, & Y4) to caps of DOM-160 PCB

Connect ring terminal (Y1-15) to Earth plate

b. Connection on Apparatus Box of car top

Connect plug (SC) to cap that is end of the cable from DCL PCB

Connect plugs (Y1, Y2, Y3, & Y4) to caps of CONN PCB

Connect Ring Terminal (Y1-15) to Earth Plate

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Junction Box

Car side

Safety

SI-SR-01-2

Page

c. Connection on Junction Box (EVV Cable & Traveling Cable)

Controller side

Wiring

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1.6 Connection of Hoistway cables

Part Ctrl. No.

Wiring SI-SR-01-2

Page

11/29

Date

Mar. 2009

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SI-SR-01-2

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Date

Mar. 2009

1.6.1 Wiring & Fixing cables in hoistway Limit Switch (Upper)

Hall Net Cable

Pit Switch (2nd)

Limit Switch (Lower)

Electric Outlet

GTC

OBS (Car Side)

OBS (C. WT Side)

EVV Cable

'L' Shape Angle

Rubber Band

Door switch

Fix cables by cleat and fix cleat to wall by plastic anchor Hall button Within 400~500mm

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Wiring SI-SR-01-2

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Date

Mar. 2009

1.6.2 Installation of Junction Box (Hall net) a. Install Junction Box every 2 floor from bottom floor.

1 of DHG-162 Top floor (1 floor with 1 of DHG-162) - Install Junction Box at 300mm higher from the level of the floor

LDS (2 floor with 1 of DHG-162) - 2 LDS cables is prepared for 2 floors 1 of DHG-162

HI (2 floor with 1 of DHG-162) - 2 HI cables is prepared for 2 floors HA (2 floor with 1 of DHG-162) - 2 HA cables is prepared for 2 floors

1 of DHG-162 Bottom floor (2 floor with 1 of DHG-162) - Install Junction Box at 3500mm higher from the level of lower floor

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Wiring SI-SR-01-2

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Date

Mar. 2009

b. Connect Hall net from DHG-162 MIC Name

Destination

MIC Name

Destination Parking switch

HVF

VIP switch

HP

HI1

IND for lower floor

HF1

Hall lantern for lower floor

HI2

IND for upper floor

HF2

Hall lantern for upper floor

HC1

Hall chime for lower floor

HD

Down BT for lower floor

HC2

Hall chime for upper floor

HU

Up BT for lower floor

HDC

Down BT for upper floor

HA

Hall net cable

HUC

Up BT for upper floor

HI1 HVF

HI2

HP

HDC HUC HD

HC2

HU

HC1 HF2 HA HF1

< DHG-162 >

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Wiring SI-SR-01-2

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Date

Mar. 2009

c. Set Dip Switch (SW1, SW2) of DHF-16X PCB

ON

1

2

3

4

5

6

8

7

Floor ID set (HEX)

On: Lift No. 2 of duplex or rear side of through type Off: Simplex or Lift No. 1 of duplex front side of through type

< Setting of SW1 >

ON 1

2

3

4

On: In case VIP button is installed at upper floor Off: In case VIP button is installed at lower floor

On: In case 2 floors are under control of 1 DHG-162 Off: In case that 1 floor is under control of 1 DHG-162

< Setting of SW2 >

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SI-SR-01-2

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Date

Mar. 2009

1.6.3 Installing Pit Switch & Light a. If pit depth is less than 1550mm, apply to 1 of pit switch.

Install switch box by nail.

Bottom floor level

Wiring

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SI-SR-01-2

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Mar. 2009

b. If pit depth is more than 1550mm, apply to 2 of pit switches.

Install switch box by nail.

Bottom floor level

Wiring

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SI-SR-01-2

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Mar. 2009

c. Function of Pit Switches 1st Pit Switch Electric outlet

Light on/off switch

< Pit switch (less than 1550mm) >

1st Pit Switch

Light on/off switch

Electric outlet

2nd pit switch

< Pit switches (More than 1550mm) >

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d. Connecting Pit Switches & Light

Controller LDS-03

LDS-06

TML4-01

Earth Plate

LDS-04

LDS-07

TML4-04

"E1"

2nd Pit switch

COVV 3C

EVV 2C

EVV

(21C or 25C)

1st Pit Switch

Pit Light

SI-SR-01-2

Earth

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SI-SR-01-2

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Mar. 2009

1.6.4 Connecting OBS & GSS a. Install Safety Box at 1500mm height from pit bottom. b. Connect OBS & GTC according to figure below. c. If switch is not applied, short the line by using a jumper.

OBS Car side

Controller

OBS C'WT side GSS Car side GTC GRS-04

GRS-05

GTC GSS C'WT side

Safety Box Terminal

Safety Box

Safety

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1.7

Start-up Routine

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Wiring SI-SR-01-2

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Date

Mar. 2009

PRS(Position Reference System) Installation

1.7.1 Part name

(RPD Sensor)

(RPD Magnet)

(Bracket for non-service floor)

1.7.2 PRS (Position Reference System) Installation The PRS is newly developed for landing device instead of POSI device. a. Assemble the RPD (Relative Position device) sensor at car bottom as below

RPD Sensor of PRS (Car Side)

b. Assemble the RPD magnet and install them at the landing sill of all floors.

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SI-SR-01-2

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(Non-stop Service floor)

(Service floor) RPD Magnet of PRS (Hall Side)

c. ‘E’ size for RPD installation (SAV and ADS-2P CO type)

EW 700 750 800

‘E’ size 620 670 720

EW 850 900 950

‘E’ size 770 820 870

EW 1000 1020 1100

‘E’ size 920 970 1020

d. As referring above ‘c’ assemble the RPD sensor before car panel assembling. Its vertical allowable error is ±1mm

(RPD sensor assembly)

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e. Adjust the distance from RPD sensor to RPD magnet to be 15mm±5mm

RPD distance set

f.

In case of non –stop service floor, Adjust the distance from RPD sensor to RPD magnet to be 15mm±7 mm. Hoistway wall Line

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SI-SR-01-2

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Mar. 2009

1.8 Connection of Car top 1.8.1 Connection between Apparatus Box & OPB a. Connect & wire cable '12', '13', '14', & '19' between Apparatus Box & OPB. b. Connect & wire cable 'DRIN & DROUT' between Apparatus Box & OPB.

a) In case of SAV Door Apparatus Box side

Wiring

OPB side

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SI-SR-01-2

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b) In case of ADS & SED Door Apparatus Box side

Wiring

OPB side

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Wiring SI-SR-01-2

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1.8.2 Connect PRS(Position Reference System) to LD housing of CONN PCB in Apparatus Box 1.8.3 Connect Chime or Gong to CHM housing of CONN PCB in Apparatus Box

1.8.4 Connect Light & P.F Light to LIG & PLG housing of CONN PCB in Apparatus Box 1.8.5 Connect Car Door Switch to CDS housing of CONN PCB in Apparatus Box

1.8.6 Connect Fan to FAN housing of CONN PCB in Apparatus Box

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SI-SR-01-2

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1.8.7 Connect TOCI Box & MSB .a. T.O.C.I Box TERM2-10

b. MSB

P48V

13-10 13-04 13-05

J2-06 Y1-03

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1.8.8 Connect CPI to CPI housing of CONN PCB in Apparatus Box in case CPI is located outside OPB 1.8.9 Connect Emergency Exit Switch to EES housing of CONN PCB in Apparatus Box

1.8.10 Connect Safety Catch Switch to SCS housing of CONN PCB in Apparatus Box 1.8.11 Connect Wall Socket Light to WS housing of CONN PCB in Apparatus Box

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1.8.12 Connect Photo to PSES housing of CONN PCB in Apparatus Box

1.8.13 Connect Safety Edge Shoe to SES housing of CONN PCB in Apparatus Box Disconnect JP7 (jumper) on CONN PCB in case of 2 Safety Edge Shoe.

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2 Start Up 2.1 Slow speed trial run 2.1.1 Pre-check ※ Tools should be correctly verified before use. a. Spaners b. Drivers c. Plier, nipper, compressing tool, lantern d. Iron measure(15 ㎝), tape measure(3~5M) e. Mini clip : For measuring CHK terminal f. Common line : 2 wires longer than 1 meter with alligator clips on both ends. g. Digital multi-meter ※ Input impedance : 1 ㏁ or more ※ Min. voltage measured : 10 ㎷ h. Ammeter : AC 100A range i. Megger tester High pressure Megger(500V, Battery type, 200 ㏁ or more internal resistance) ※ Manual type not permitted j. Speedometer k. Others : Electrical drawings 2.1.2 Checking and oiling a. Check on entrance and equipment of hoistway 1. Is the elevator free of any obstacles in its traveling?

2. Are the landing doors closed on all floors?

3. Is operating board installed? Are DCL-243 PCB connecting MIC JACK and ROM

4. Are PCB MIC in apparatus box and wiring MIC connected to the same names?

5. Is safety shoe connected to MIC in apparatus box? (Safety shoe line should be jumped if car door is not installed)

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6. Is the apparatus box properly connected to DOOR PCB(DCD-231PCB) connecting JACK "PJ1"?

7. Are "PJ1" No. (12) and (15) line removed from MIC?

8. Are MIC JACK No. 12,13 and 14 lines and the COMMON(EVV)Line connected by the same line?

9. Are the?: "ON CAGE operable"; "E.STOP S/W normal"; "AC_CUT(DMC-CUT1)","DMC(DMC-CUT2)" S/W cut ?

10. Is car door closed? (CLS shall be ON .)

b. For Car & counter weight side 1. Is each PCB connecting MIC JACK connected properly in control board?

2. Is each IGBT connected tightly at the back of control board?

3. Are power inducing and electric motor wiring terminal properly connected?

4. Is R/E line induced into control board separated from electric motor wiring?

5. Are MCCB and circuit breaker fuse cut ? Do they have the rated capacity?

6. Is ground wire with each equipment and building ground wire secured?

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7. Is the shield line of rotary encoder grounded?

8. Is MIC line insulated properly? (0.5 MΩ or more)

9. Is control board properly connected to TAILCODE wiring and MIC?

10. MIC of LSU and LSD is common? ☞Common point when without COM JACK :DOM-PCB TML1 terminal (1~2 , 7~3 , 7~8)

11. Are GRS and MB MIC JACK inserted in control board?

12. Are main power of U, V and W on motor side and power cable connected according to the drawing?

13. Check each PCB and IGBT, power cable for connection and contact conditions.

14. Check glass tube fuse in DOP-116, DOM-110 PCB for error, and connection conditions.

15. Check conductivity through tester. ☞Check the DC 48V between UB-04 and AB-01 on the DOC-131 PCB

16.Verify that AUTO-MAINT S/W in DOC-131 PCB,DOR-13X PCB, INSPECTION S/W is set to "MAINT" position.

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17. Verify that DOC NORMAL - ABNORMAL S/W is set to "NORMAL"(1~2, 4~5). ☞ Set to "NORMAL" when power ON

18. Verify that RUN-STOP S/W is set to NORMAL(RUN). (DOC-131,DOR-13X,INSPECTION S/W)

19. Are there any foreign matters on governor pulley?

20. Are switch lever and catch weight set?

21. Is wiring terminal properly connected?

22. Check grounding conditions.

2.1.3 Traction machine a. Are the connection parts securely tightened and the taping satisfactory? b. Are the tightened bolts to each part secure? c. Are the sheave, pulley and rotor of motor free of foreign material and of undesirable contact with other parts? d. Is the compression level of springs on magnet brake appropriate? e. Is the stroke in the rated value? f. Are the oil level proper? g. Is the ground wire to motor secure?

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2.1.4 Insulation measurement a. Electric shock prevention a) Pay full attention to the main inverter (diode, IGBT, condenser, contactor) circuit to which DC 550V with the car stopped or DC 700V with the car running have been charged. Turn OFF the MCCB and let the main circuit discharge at AL electrolytic capacitor for more than ten minute. Make sure that LED1 lights OFF and zero(0) voltage is obtained with a tester. (LED1 lights OFF if discharged to less than 50V) b. Protection of PCB from burning ※ Be sure to follow the below before insulation measurement. Caution : Semi-conductive element is also used in high-voltage circuit. Thus, the element can be damaged by direct circuit earth. Be sure to carry out low-pressure Megger test at all terminals of control board before Megger test. a) Low-voltage Megger: Use low-voltage Megger(Voltage : 15V) or DMM. Carry out Megger test at all connectors and terminals in control panel. b) High-voltage megger: Use battery-type megger(Rotation type inapplicable). Carry out megger test at terminal blocks and contacts in control panel. c. Control panel ground wiring a) CP ground plate

GND PLATE G1

G2

G3

G4

G5

G6

G7

FG

EARTH PLATE

TO

E1 ○

B/D lead line ground,Trans ground

E2 ○

EMI Filter. E terminal

E3 ○

Lightning surge absorber.E terminal

E4 ○

Reactor,Motor E terminal

E5 ○

DPC PCB "GND"

Control trans. E terminal

E6 ○

DPB-100 PCB "VK-06"(extend type)

E7 ○

INV. DOOR(Y4-04) E terminal

DOM 100 PCB "GND"

E8 ○

CAR EARTH "Y1-15"

DOC PCB F.G terminal.

E9 ○

LIMIT S/W CABLE "E"

DOC PCB "GND"

E10 ○

GOVERNOR EARTH.

E11 ○

ROTORY ENCODER EARTH

E12 ○

SMPS "FG"(BASE model)

DOP-116 PCB "TML3-10"

FLAT COPPER W IRE ○ E17

b) Separate GND plate from control panel and connect it to F.G earth plate with flat copper line and then ground.

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SI-SR-01-2

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2.1.5 Measuring insulation Table 1) Rated insulation resistance value

Circuit Main circuit Motor circuit

Measuring section

Rated value

Power terminal block (TERM1,MCCB)~ FRAME Motor terminal block (TERM2) Reactor terminal block

~ ~

2nd contact of lightihg MCCB

FRAME FRAME

~

1 ㏁ or more

FRAME

Control circuit 2nd main contact of C1ST contactor ~ FRAME 2nd main contact of C1BR contactor ~ FRAME

0.5 ㏁ or more

2nd main contact of C1VD contactor ~ FRAME Caution: 1st No.5 main contact of C1BR is connected to frame. The 1st main contact of C1ST and C1VD are connected to noise filter where leakage current (max. 40mA) flows a. Restoring and checking the connectors a) Connect all connectors in DOC, DPC, DPP,DPB, DOP PCB b) Check the MIC & Jack connected condition for between IPM, regenerative IGBT and DPP-150 PCB. Caution : "GU","GV","GW","GP" and "GLX","GX" which connects power stack section and DPP-150 PCB may damage IGBT if jack is disconnected with power ON. Be sure to check the above conditions before power supply.

Caution with static electricity

Table 2) Main connectors PCB

Connector

Remarks

DOC-131 PCB

AB, AC, HA, CB, CA, AA, AD,CT,AF

CT,AF:DOC-131

DPC-121 PCB

VA, VB, VC, VG,VJ

VJ:DPC-122

DPP-150,140 PCB

GLX, GXU, GXV, GXW , GU, GV, GW, GP, GX

DPB-110 PCB

VJ,VK

DPB-100:extend

DOP-116PCB

PS, UB, SH, XHA, SMPS, TML2(TML3)

TML3:DOP-116

c) Check screws on inverter section (diode module, regenerative IGBT,U.V.W-phase IGBT, chemical condenser) are tighten firmly. d) As connector connection on input side and output side can be changed each other, check the connected state. e) Connect all disconnected ground lines to each ground terminal. f) Release the clips for short circuit of R,S,T on AC input side and P, N on DC output side. g) Release the clips for short-circuit U,V and W in motor terminal. h) Release the clips for short-circuit X, Y and Z in reactor terminal.

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Part Ctrl. No.

Start Up SI-SR-01-2

Page

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Date

Feb. 2009

2.1.6 Checking voltage a. Checking Items a) Measure input voltage on the 1st side of MCCB in the building. ※ Changing the control transformer tap, if not match for B/D power supply. b) Check DPC-122 PCB connector. ※ In case of 60~105 m/min, verify that VA(Control power), VB(CT), VC(C1VD_ option), VE(IOIF),VJ(DPB-100,current control) and VG(DPP) connectors are connected. ※ Check DPC PCB Jumper Verify that Jumper, inverter H/W over-current detector, are set according to below table. JP4 (DPC-122) JUMPER JUMPER NO

IPM, IGBT Capacity

MOTOR Capacity

1~2

50A, 75A, 150A

4.5KW~7.5KW. 13KW~15KW

3~4

100A, 200A

9.5KW~11KW. 18KW~22KW

※ Capacity of motor defined on nameplate ex) In case the motor capacity is13/15KW, setting 15kW. ※ If both jumpers are not inserted, hardware error will occur. JP1(DPC-122)

JUMPER NO

Function

Remark

MP

NORMAL

-

MC

Only for factory

-

JUMPER NO

Function

Remark

SIGMA

SIGMA model set

SI210 model inclusion

DI1,2

Di1,2 model set

-

JP3(DPC-122)

c) Check DPP-150 PCB connector ※ Check the type of DPP-150 PCB according to IPM,IGBT capacity as shown in the below Table. PCB type name

IPM, IGBT capacity

DPP-150

L-IPM 50,75A

DPP-140

L-IPM 100, 150A

DPP-111

IGBT: 200A

※ DPP-150 is for IPM driving PCB and DPP-150 is for IGBT driving. ※ Verify that all connector are connected to their proper positions b. Checking after power supply

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Part Ctrl. No.

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a) Turn ON the building power. b) Check the input voltage of DOC-131 PCB. ※ Verify that DC is 48V±5% between AB connector No.1 and F.G.

(For checking safety circuit-R5SC) ※ Check the voltage output of SMPS on DOC-131 PCB TB1 terminal block. DOC-130 PCB

Measuring Point

Voltage

TB1

5V - GND

DC +5V ± 5%

terminal block

15V - GND

DC +15V ± 5%

c) Check input voltage of DCL-243 ※ Verify that voltage between CCN1 connector No.4 on DCL PCB and ground is

DC 24V±5% in operating panel. ※ Verify that voltage between ONC connector No.13 on DCL PCB and ground

is DC48V±5% in operating panel. ※ Verify that voltage between CCN1 connector No.3 on DCL PCB and ground is

DC 0V∼0.1V in operating panel. d) Check voltage DOP-116 PCB ※ XHA MIC 3-4, 5-6, 7-8 : DC 24V±10%

e) Check WDTs of DPC-122 PCB ※ Verify that LD2 CPU LED(green) flickers at 0.5 second interval on the power supply.

(It flickers at 0.25 seconds when the motor is running) Caution: WDT(watch dog timer) monitors that the speed control CPU performs calculation correctly. If WDT does not flicker at 0.5 second interval, or ON only or OFF only, speed control CPU may failed seriously. Thus, if only one error occurs, thorough inspection is required. At this time, check 5V power supply, ROM or ROM socket, and connector connection. ※ Check ALM LED

Verify that LD1 ALM LED(Red) lights up after the power supply, and then, OFF in about 2 seconds.(ALM LED is for inverter hardware safety check) (a) Detecting over_ current on inverter.(or J5H (=DPC-111,112)JUMPER is not inserted) (b) WDT failure on speed control CPU. (c) Short-circuit of IGBT U-phase arm and failure of gate Trans power. (d) Short-circuit of IGBT V-phase arm and failure of gate trans power. (e) Short-circuit of IGBT W-phase arm and failure of gate trans power. IPM ARM SHORT and GATE SMPS voltage error detection

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(f) Detecting over_voltage on DC link end. (g) Failure of regenerative IGBT, gate trans, Gate SMPS power. ALM LED lights up when hardware errors are detected as stated in a) ~ g). - Verify that JP4 jumper is properly inserted.( LED1 turn ON if not inserted) - Verify that WDT LED flickers normally. - In the above c) ~ g), check the connectors of DPP-150 PCB and verify that Gate SMPS(trans) input is applied by AC 110V±10%.(GTS connector in control panel No.1↔3 : AC110V) - Check IGBT stack for connection conditions(disconnection and loose volt). f) Check C1VD contactor input(Option) - Verify that C1VD contactor is inputted in about 3 seconds after the power supply.

Caution: If DC link voltage does not reach 330V 8 seconds after C1VD input(low- voltage error), turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds. If voltage is still low, turn OFF the contact to generate charging circuit failure error. - In this case, main power circuit connection, GATE SMPS(trans) input or connection, charging circuit OFF, or IGBT, regenerative IGBT ON may fail. Thus, check these conditions. If start the recharging, LD1 will be light ON. Caution: It takes about 10 min. for DC link voltage to be completely discharged when power OFF. Thus, never touch DPP-150 PCB and the stack when LD1 lights up.

- When LED does not light up though C1VD contactor is input after the power supply inverter may be short, or regenerative IGBT ON, charging circuit OFF or LED diode may fail. Checking should be carried out after DC link voltage is disconnected. g) Check DPP-150 PCB - Checks that charging detecting LED is ON. LD1(red) on PCB lights up if DC link voltage is 50V or more and dims, then, turns OFF if the voltage is less 50V. LD1 lights up again when the DC link begins to be charged. - When LED does not light ON even if after the power supply, inverter may be short, or regenerative IGBT ON, charging circuit OFF or LED may fail. Checking shall be carried out after DC link voltage is disconnected.

Caution: It takes about 10 min. for DC link voltage to be completely charged when power off. Thus, never touch DPP-150 PCB and stack area while LD1 lights ON. c. Checking voltage Check MCCB and PCB voltage on each section as shown in table1 and 2.

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Table 1) AC voltage input (Trans 2nd side output) MIC/PIN

Voltage FUSE & Capacity

LED

Remark

PS-12,14,16 3Φ85V

FS1,2/6A

LED1,2

'BRAKE COIL,C1ST,C1BR driving

PS-07,09,11

FS4,5/3A

LED4,5

Relay driving,external input,I/Fsignal,switch input

FS6,7/3A

LED6,7

CAR LON PCB power

3Φ37V

PS-01,03,05 3Φ19.2V PS-02,04,06 3Φ19.2V

FS8,9,10,11/10A LED8,9,10,11 HALL BUTTON power

PS-17,19

AC 110V

FS12/3A

LED12

SMPS input power

PS-17,19

AC 110V

FS12/3A

LED12

INV. FAN driving

PS-18,20

AC 110V

FS13/3A

LED13

GATE SMPS,GATE TRANS input power

PS-21

"E"

PS-13,15

AC 110V

GATE SMPS,GATE TRANS "E" FS14/5A

LED14

Door motor input power(SBD1)

PS-13,15,10 AC 110V

FS14,16/3A,6A

LED14,16

TML2-02,01 AC 220V

FS15/10A

LED15

Checking lighting power supplied(DOP-113PCB)

TML3-02,01 AC 220V

FS15/10A

LED15

Checking lighting power supplied(DOP-116 PCB)

Door motor input power(SAV1,MAV1,DAV1,HAV1)

Table 2) AC/DC voltage output MIC/PIN

Voltage FUSE & Capacity

LED

UB-03,05

DC 110V FS3:3A(Base model)

LED3

UB-04,01

DC 48V

Relay driving,external input,I/Fsignal,switch input

UB-07,02

DC 24V

CAR LON PCB power

XHA-04,03

DC 24V

HALL BUTTON power(1~8FL)

XHA-06,05

DC 24V

HALL BUTTON power(9~16FL)

XHA-08,07

DC 24V

HALL BUTTON power(17~24FL)

DC 24V

HALL BUTTON power(25~32FL)

TML2-06,05

Remark 'BRAKE COIL,C1ST,C1BR driving

SMPS-01,02 AC 110V

SMPS input power

SMPS-03,04 AC 110V

INV. FAN input power

SMPS-05,06 AC 110V

GATE SMPS,GATE TRANS input power

SMPS-7

E

UB-08,09

AC 110V

GATE SMPS,GATE TRANS "E" Door motor input power

TML2-02,03 AC 220V

Checking lighting power supplied(DOP-113PCB)

TML3-02,03 AC 220V

Checking lighting power supplied(DOP-116 PCB)

TML2-10

E

EARTH(DOP-113 PCB)

TML3-10

E

EARTH(DOP-115,116 PCB)

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Feb. 2009

2.1.7 Governor test ※ During governor wedge test, if traction machine sheave doesn't idle for 5 sec. or more,

rotary encoder will fail. After restoration, enter "A43E", "A44E" for all clear error.

Governor and safety wedge operation test

1 Switch to on-car operation on the

Tripping test

1 Separate the governor line.

car top 2 Set up the digital tachometer. With the switch in the OFF position 2 check that the car comes to stop (UP and DN)

3 Drop catch weight.

3 Remove split pin from connection part of governor rope and prepare free fall

Drop governor rope without braking

4 and measure the speed at the time Make "SCS" common at TML1 terminal

of switching OFF and weight activating

in front of control panel(02 and 06

4 of TML1) and verify that wedge stops the descending by gripping the rail and sheave idles when E/L runs down

5 Return the catch weight to the original position by running up the car

Restore all conditions to original

5 ones and verify that there is no error by performing UP/DN running.(See table7)

Table 7) Governor tripping speed Speed

Car side

(m/min)

Switch

Weight

30~45

57±2

61±2

6 and return the governor switch

60

75±2

79±2

lever to the original position.

90

113±2

117±2

105

131±2

137±2

Remove the common line from "SCS"

Restore all conditions to original 7 ones and verify that there is no error by performing UP/DN running.

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Feb. 2009

2.1.8 Non-scaffolding method (MSK operation)

Caution M/C Room

Complete governor installation and roping. Don’t even think to jumper governor switch

a. Install limit switch cable as right drawing. It is designed to use this cable with MSK cable assembly for MSK operation. b. Binding the cable as right drawing

Limit S/W cable

c. Connect earth line of limit switch cable to earth terminal Adapter MIC T/B

d. Join the adopter cable with limit switch cable, and plug in limit switch cable, MSB, BZ and ORS into adopter MIC Plate on car. e. Check wiring and insulation. f. If above ‘e’ is normal, plug the L F m o t t o B

adopter cable into MSK MIC in CP

300mm or more

g. Jumper UL and DL (UL: TML1-07and TML-08)

Governor Rope

(DL: TML1-07and TML-03) h. Turn on the power i. Try to operate car by MSB (Maintenance switch box). j. Check the hoistway that there is any hindrance against car travel. k. If running direction is differ from operation order, check the R.E and motor wiring.

Caution The UL and DL jumper wires must be removed when it is prepared normal slow speed trial run.

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Feb. 2009

CP MSK MIC (21p) MSK Plug

LSD

Adopter cable

MSB

Bottom limit switch (9P) MSB switch (7P)

LSD MIC (9p) LSD Plug Bottom limit switch cable

BZ

Alert light or buzzer (13P)

ORS

Operation &Stop switch (9P)

LSD MIC (9p)

2.1.9 Operation from machine room a. Operation by DOR-13X PCB a) Put AUTO/MAINT of S1 switch on DOR-13X PCB to the MAINT position. ※ DOR-13X PCB has NORMAL/MAINT,UP/DN, DMC, NORMAL/STOP switches.

For M/C ROOM operation should be set NORMAL/MAINT S/W to MAINT side, and UP/DN S/W to UP or DN toggle. ※ Low speed operation from machine room should be done with the doors closed

(CDS "ON", LDS "ON") b) If "ACD=04" at column 1∼6 of row 1 on ANN, MAINT(low speed) operation is available. c) Carry out low speed operation from machine room by UP/DN switch on DOR-13X PCB to UP/DN. d) Verify that operating direction conforms to operation command by moving it about 100mm. e) Should the car is travelling in opposite directions of running commands, check the connection status of the motor and R.E. b. Connection method when motor rotates reversal

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a) Regular and / reverse arrangement(Refer to Fig.1) Regular arrangement: Car is placed on the motor side. Reverse arrangement : Car is arranged on the pulley.

REGULAR ARRANGEMENT

REVERSE ARRANGEMENT

PULLEY DRIVING SHEAVE

T/R M/C

Motor PULLEY T/R M/C

DRIVING SHEAVE

Motor

(Fig.1) (Fig.7) REGULAR/REVERSE ARRANGEMENT b) Connection method (a) Interchange U-and W-phase in the event of reverse arrangement or motor is running in opposite direction. (b) If rotary encodes are connected reversal, insert DIR jumper on DOC-131 PCB. (Refer to Fig.2) c) When motor or rotary encoder is connected reversal, followings will occur.

1

2

3

1

2

3

(Fig.4) Fig.2). JUMPER SETTING

(a) Reverse connection of motor: Motor vibrates during operations and stops for emergency after error "41" occurs. (b) Reverse connection of R.E: The car travels in opposite directions of the running commands and stop within 5 sec. c. When UP operation a) DOR-131 PCB(INSPECTION S/W ASY) AUTO / MAINT S/W to MAINT b) UP/DN S/W to the "UP" position until destination c) ANN shows "U" and the direction of car travelling up at column 16 of row 2. d. When DOWN operation a) DOR-13X PCB(INSPECTION S/W ASY) AUTO / MAINT S/W to MAINT b) UP/DN S/W to the "DN" position until destination c) ANN shows "DOWN" and the direction of car travelling up at column 16 of row 2.

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※ Checking point during commissioning Swiching-on of Main MCCB YES Initial screen on ANN YES SYS1,2 LEDs flicker

NO

-. Check SMPS input/output -. Check DOC-131 DOC-120 PCB

YES CAR communication LON LED OFF or ON

NO

YES

-. Check T-cable for connection -. Check SC jack on DOC-131 DOC-120 PCB -. Check C-LON fuse in control panel

NO

-. Check E.STOP switch(APP/TOCI Box) -. Check E.STOP switch(DOC,DOR PCB) -. EES,GRS,SCS,FLU,FLD

NO

-. Check switch -. Check safety circuit -. Check connections

NO

-. When motor rotates reversely, change the DIR position on DOC-120 PCB.(Refer Fig.4) DOC-131 (Refer to Fig.2)

#R5SC RY "ON" YES Give UP or DN call through control panel YES E/L up(down)

e. IN CAR operation (Standard : Non-applied) a) Switch the operation switch of the on-car connection box to "NORMAL" position. b) Perform IN CAR low speed operation by using top floor button, bottom floor button or UP/DOWN button of control panel. f. ON CAR operation a) Switch the operation mode in OPB from "NORMAL" to "MAINT". (OPB IN_CAR applied) b) Switch the operation switch of on-car connection box to "ON-CAR" operation mode. c) Check the operation of ON-CAR switch, MSB(switch) and T.O.C.I Box on car.

Caution: Switch ON E.STOP switch and verify that the car operates. Get on or off a car after switched ON the E.STOP switch. Upon the completion of low speed operation, verify that the car interferes with entrance and equipment, while running the car down at 1 meter intervals.

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2.2

Part

Start Up

Ctrl. No.

SI-SR-01-2

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Date

Feb. 2009

Annunciator.

2.2.1 Description of ANN screen a. Initial screen of Annunciator Initial screen: When the main power turn on, LCD display will show as below. C1

C2

C3

C4

C5

C6

R1

A

C

D

=

0

4

R2

E

0

0

0

-

0

R3

1

1

0

0

1

C7

C8

C9

C10

C11

0

8

F

L

1

0

0

0

0

0

0

0

0

1

1

1

K

:

0 1

0

R4

C12

C13

C14

C15

C16

0

0

% S

0

1

b. Row 1: Operation mode, present floor, load weight and speed of elevator. a) ACD=27(Column1~6): Operation Code (ex: 27 - Auto operation, 4 - Maintenance Operation...) Refer to the ACD MODE on item e. b) 01FL(Column 8 ~11): Present floor c) 00%(Column 13 ~16): On stop, present load weight (%) of the elevator. c. Row 2: When an error occurs, it shows the trouble code of the top-level error, condition of the operation, output of main signal and direction of elevator. a) E000 (Column 2 ~ 4): Trouble code of high level error. (TCD No. 1 ~ 255) 031

DC Link Over-voltage

116

POSI ON error(LDU)

052

INV reverse running detection

172

SD1U input error

084

R5SC relay ON error

200

CNET LON Comm. Error

b) 00(Column 6 ~ 7): Operation condition of the high level error 01

R5SC Cut

10

Fast Run Cut

02

R5SC Cut possible

20

Safety Drive operation Possible

04

C1ST Cut

40

Rest operation Possible

08

C1ST Cut possible

80

Hall Call Cut Possible

c) 100100 (Column 9 ~ 14): Displays output of main signals. - "1": Means that switches, relay and contactors, etc. are operating. - "0": Means that switches, relay and contactors, etc. are not operating. - Each column means as follows;

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C9 C13

R5SC C10 Door Open Command

C1ST

C11 C14

Part

Start Up

Ctrl. No.

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Date

Feb. 2009

C1BR C12 Door Close Command

C1BS

d) S (C16): Displays the present direction of elevator. - "S": STOP

"U": UP

"D": DOWN

d. Row 3: Displays input condition of main signal such as switches, relays and contactor, etc. C1

R5SC

C5

LDC

C9

C1ST

C13

CDS

C2

48V

C6

LDCX

C10

C1BR

C14

DCLS

C3

UL

C7

SDS1D

C11

Suppress

C15

DOLS

C4

DL

C8

SDS1U

C12

LDS

C16

SES

a) "1": Means that switches, relay and contactors, etc. is activating. b) "0": Means that switches, relay and contactors, etc. is not activating c) ACD MODE Mode

Description

Mode

Description

Mode

Description

00

Stop

01

ALP operation (ARD)

02

Earthquake control door open

03

Failure

04

Maintenance operation

05

Earthquake control finished

06

Earth quake control

07

Earthquake control slow operation

08

09

F/H measurement ready

0A

F height measurement operation

0B

Bottom floor slow operation (SPEC. ROM F/H error) Bottom floor slow operation (C RAM F/H error)

0C

Unused

0D

Unused

0E

2nd fire operation

0F

1st fire operation

10

Arrival operation finished

11

All floors operation after earthquake control

12

Eme. Return Operation

13

Fireman operation

14

Fireman return operation

15

Rescue arrival Operation

16

Rescue operation

17

Rescue arrival operation finished

18

Rescue return operation

19

Fire operation finished

1A

Fire operation

1B

1C

TM temp detection operation

1D

Unused

1E

T/M temp detection operation finished Eme Generator driven operation finished

1F

EME. Generator driven operation

20

CP temp. detection operation finished

21

CP temp. detection operation

22

Rest

23

Standby operation finished

24

Att operation

25

Semi- auto operation

26

Back-up operation

27

Auto operation

28

Air-conditioner water drain operation

29

LRT Operation

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2.3 High speed trial run 2.3.1 Limit Switch a. Installing UL and FLU a) Distance between CAM and switch should be 11±1 mm. b) When car is ±5 mm of bottom or top floor level, UL shall contact with CAM and not operate.(When running UP and DOWN slow, car stops at 50~70mm) c) FLU should be in position of 200±10 mm from UL.(Refer to Fig. 1 and Table 1) b. Check on UL and FLU operation condition a) Lower the car 2~3 meter above the top floor level in low speed operation. b) Run the car in the up direction under speed operation. Distance where the car has stopped by the operation of UL should be within 70 mm. c) Repeat item a). d) Run the car in the up direction after making UL common. Distance where the car has stopped by the operation of FLU should be within about 270 mm. e) Run the car in the UP and DOWN direction after switching OFF UL. (This time, car shall run DOWN but shall not run UP.) f) Run the car UP and DOWN after turning FLU OFF. (This time, car shall not run both UP and DOWN.) g) Check error while running the car UP and DOWN after restoring FLU and UL. c. Check installation and operation status of DL and FLD Repeat above item b. in the bottom floor.

(Fig.1) INSTALLING FINAL LIMIT SWITCH

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L4

L5

L1

L2

FLU(D)

UL(D)

30

200

50

150

450

45

200

50

150

600

60

200

50

150

1000

90

200

50

150

1400

2000

105

200

50

150

1800

2700

SPEED

L3

FLU ~ UL SD1U(1D) SD2U(2D)

※ On the basis of bending point side of limit switch CAM when car is on "0"

level(Landing sill of bottom and top floor). 2.3.2 6LS Installation (Only Russia Code) In case Russia code is applied to control panel, set 6LS switch a. OS Rom version More than V4.13 b. Spec Data Address

Data

Description

01D0

01

In case 6LS is applied to cp, Set ‘01H’

c.6LS Installation FLS

ULS

450 mm

6LS

SI-SR-01-2

Page

Table 1) Limit switch installed position Distance

Start Up

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d. Connection

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

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Feb. 2009

2.4 Inverter Door Adjustment for DCD-231 2.4.1 Application SAV1 and SBD1 door system 2.4.2 Feature a. Power: Single phase - AC110V b. Size: 220×165×1.6T - 2 layers c. Door SPEC and inverter adjustment through SVC tool kit or DOA-100 PCB d. OS program download through PDA instead of ROM change.

2.4.3 I/O display It requires an adjustment tool to change or adjust some data that is related to door type and speed. a. SVC Tool kit a) SVC tool kit is mainly used for DCD-23X PCB adjustment b) It has a strong quality against electric noise. b. DOA-100 PCB a) It can be also used to DCD-23X PCB for adjustment. b) In case of old type DOA-100 PCB, display error will occur. Then, cut the13th cable.

SVC Tool Kit

DOA-100 PCB

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a. Outlook PJ1 CONN.

LED

CN1 CONN (ANN)

J6 CONN (SAV1 PHOTO) JN2 CONN.

JN1 CONN

ST CONN (PDA connection, DCD-23X ONLY)

PJ2

H/B SBD, SED SAV

< Detail of LED >

SI-SR-01-2

Page

2.4.4 DCD-231 PCB detail PJ3 CONN.

Start Up

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b. Connector comparison Connector Description Of DCD231 PJ1/PJ3

Power, I/O

Part

Start Up

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Date

Feb. 2009

DCD-221

DCD-212

Remark

PJ1/PJ3

PJ1/PJ3

No, 8, 17 is used for power line only in SAV1

PJ2

DOOR MOTOR

PJ2

PJ2

JN1

CLS/OLS SWITCH

N/A

JN1

JN2

Rotary Encoder

N/A

JN2

SBD1

PJ6

PHOTO SENSOR

PJ6

N/A

SAV1

CN1

SVC TOOL

N/A

N/A

PDA

N/A

N/A

ST

DCD-231 ONLY

Note PJ1) In case PJ6 cable is connected, system works as SAV1 mode. Else if it is not connected. Door system works as SBD1 or SED mode. c. LED comparison LED

DCD-221

DCD-212

DCD-23X

OPEN

LD2

LD2

ON : OPEN command signal triggered OFF : OPEN command signal unable

CLOSE

LD3

LD3

ON : CLOSE command signal triggered OFF : CLOSE command signal unable

OLS/CLS

LD7

LD5

ON : OLS / CLS signal is detected OFF : OLS / CLS signal is not detected

SAFE-OK

LD4

LD4

ON : Normal working is possible OFF : An error has occurred

WDT

LD1

LD6

N/A

DC-OK

LD6

LD7

LED9 ON : DC-LINK Power input

OC

N/A

LD1

N/A

TRIP

N/A

N/A

ON : An error has occurred

SAV

N/A

N/A

ON : SAV1 DOOR TYPE

SBD

N/A

N/A

ON : SBD1 or SED1 DOOR TYPE

H/B

N/A

N/A

Blinking : CPU working normally

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d. Speed adjustment a) Speed pattern according to each fluent data (Close) Close Direction Speed Profile(CL)

Speed(Hz) CL ACC Time

CL DEC Time S-CL4

CL Run Hz

S-Curve

S-CL1 S-CL2

CL End Hz

S-CL3

CL Start Hz CL Creep Hz Time CL DEC Time * (1+S/50)

CL ACC Time * (1+S/50)

Position Area

Zone Start Zone

Running Zone

Creep Zone

SES Zone

OLS

CL Start Pos Start Zone

CL Creep Pos Running Zone

Explanation & Adjustment

SES Pos CLS Creep Zone

SES Zone

Remark

[S01] 1. Beginning section of close zone 2. [S02] close frequency. It effects on OLS to [S01] SBD1,SED1: Pulse quantity of encoder close section. SAV1: Detector quantity 1. Acceleration section and standard speed section 2. [S01] close to [S05] close creep section 3. For the speed up or down adjustment, change this [S02] frequency every 0.1 unit a try. 4. To reduce the close speed, decrease the [S03] about 0.1unit a try. [S31] SES position: 1. Close Creep section(deceleration) It is related to door 2. [S04]close creep to [S31] SES position section 3. In case the creep section is too long, minimize the reopen at the end of close section. [S04] close creep position. 4. Else if a door is closed with slam, increase the [S04] close creep position. 5. In case of 2 SES type, if a door repeats open and close, increase the [S31] SES position. 1. Door close holding section 2. [S31] SES position to CLS section. Hold the close status

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b) Speed pattern according to each fluent data (Open)

Open Direction Speed Profile(OP)

Speed(Hz) OP ACC Time

OP DEC Time S-OP4

OP Run Hz

S-Curve

S-OP1 S-OP2

S-OP3

OP Start Hz OP Creep Hz OP End Hz Time

OP DEC Time * (1+S/50)

OP ACC Time * (1+S/50)

Position Area

Zone Start Zone

Running Zone

Creep Zone

OLS Zone

CLS

OP Start Pos Start Zone

OP Creep Pos Running Zone

Explanation & Adjustment

OLS Creep Zone

Remark

[S07] 1. Beginning section of open zone 2. [S08] open frequency. It effects on CLS to [S07] SBD1, SED1: Pulse quantity of encoder open section. SAV1: Detector quantity 1. Acceleration section and standard speed section 2. [S07] open to [S10] close creep section 3. For the speed up or down adjustment, change this [S08] frequency every 0.1 unit a try. 4. To reduce the open speed, decrease the [S09] about 0.1unit a try. [S31] SES position: 1. Open Creep section(deceleration) It is related to door 2. [S10] open creep to OLS position section 3. In case the creep section is too long, minimize the reopen at the end of close section. [S10] open creep position. 4. Else if a door is opened with slam, increase the [S10] open creep position. 1. Door open holding section

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e. Examples (V S1.3~V S1.9) a) In case it requires faster close in deceleration term. (Creep) (a) Connect the SVC-TOOL, and check that there is any error. (b) Check the new data again what you are going to modify. And key in ‘A22E’ on the [S00] menu (c) Key in ‘0’ repeatedly to go ‘S[04]’. (d) Check current data and key in ‘AAE’. (e) Input new data what you want to.(For example, ‘key in ‘01E’) (f) For a decimal point, you can push ‘A’. (2.5E = 2A5E) (g) Key in ‘FFFF’ to exit to initial display. (h) Key in ‘BBB’ and ‘39E’ to go [S39] menu to save new data. (i) Key in ‘AAE’ and ‘1E’ in sequence. Then, the new data is saved. b) Adjustment sample. No.

Occasion

1

Repeats open and close (Safety Shoe is not ignored)

2

Slam at full of door close

Adjustment fluent

Action

S[31]SES Position

1 ↑ (SAV) 50 ↑ (SBD, SED)

S[04]CL Creep Pos

1 ↑ (SAV) 50 ↑ (SBD, SED)

S[06]CL Creep hold Hz

0.2 ↓

S[04]CL Creep Pos 3

Fast door close

4

Slam at full of door open

S[05]CL Creep Hz S[03]CL Run Hz S[09]OP Run Hz S[16]OP Dec Time S[11]OP Creep Hz

Remark

1 ↑ (SAV) 50 ↑ (SBD,SED) 0.2 ↓ 0.2 ↓ 0.2 ↓ 0.1 ↑ 0.1 ↓

Door

CMD

Move

Menu

Description

Modified value

Default

SED

A22E

0/8/BBB

S36

Door Type

0

3

S03

Close Run Hz

14.6

15.0

S04

Close Creep Pos

450

400

S06

Close End Hz

4.8

5.0

S09

Open Run Hz

26.4

27.0

S14

Close Dec Time

0.8

0.6

S26 S31

Reopen Dec Time SES Pos

0.2 250

0.3 250

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Part Ctrl. No.

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Date

Feb. 2009

2.4.5 FAQ a. How to select door type? SAV1 and SBD1 - In case the data of [S36] system type menu is “1” If “J6” SAV1 position line is connected, it is automatically set to SAV1 door type. Else If “J6” SAV1 position line is not connected, it is automatically set to SBD1 door type. It is automatically set according to photo line connection to “J6” - In case the data of [S36] system type menu is “0” It always set to SAV1 door type. There is no relation to “J6” connection. ► The data of [S36] must be accord to SPEC data of 07B8 in DOC PCB. b. What is the difference between DCD230, DCD231 and DCD232 PCB? - DCD230X: ST port is configured. ST port is for PDA connection (RS232 Communication) - DCD231: ST port is not configured. - DCD232: ADS door type control PCB (Program can not be compatible with DCD230 and DCD231) c. How to adjust the door noise when it is closed? - Increase the starting position of [S04] close creep. - After modification, key in ‘AAE’ and ‘’1E’ on [S39] to save new data. d. A door closes slowly, How to make it faster? - Increase the [S03] Close Run Hz rather than present data. - Decrease the [S04] Close creep position rather than present data - After modification, key in ‘AAE’ and ‘’1E’ on [S39] to save new data. e. How to erase all errors? - Key in ‘AAE’ and ‘2E’ on the [S39] menu. f. How to check the ROM version? - Key in ‘D’ on the initial screen. - Then, it displays the position data, Version and date of program compile in sequence. g. How to read the indication of door position? - Read the ‘POS’ data on the initial display while a door is operating. SAV1: 0(Opened) ~ 16(Closed). If there is no data, check the disk and PCB SBD1, SED1:0(Opened) ~ 500(Closed, It can be little different according to door size and site). Formula; Closed data = Encoder value / 10

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Feb. 2009

2.4.6 Annunciator a. Annunciator mode Classification

Status display

Set Group (D,S)

Set Group (F)

Error scan

MAIN MODE MAIN MODE KEY Input Inverter operation

Door type set group

Inverter display group

Error display

A23E

A22E

A32E

A41E

This mode is applicable for V S1.3 ~ S1.9

SUB MODE SUB MODE KEY Input Address INC

0

Address DEC

8

Address Input

BBB

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Address INC

0

Address DEC

8

Address Input

BBB

Resetting KEY Input FFFF

FFFF

FFFF

FFFF

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Part

Start Up

Ctrl. No.

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Date

Feb. 2009

b. Annunciator instruction a). Initial screen of annunciator Preparation Connect SVC-tool kit or DOA-100 PCB to CN1 of DCD-23X PCB. b) Screen check (a) Key in ‘0000’. And wait 3 seconds for normal displaying. (b) If it does not display normal, input ‘FFFF’. And input ‘0000’ again. C1

C2

C3

R1

S

A

V

R2

V

:

R3

F

:

R4

P

O

C4

0 S

C5

C6

C7

C8

o

c

n

h

1

1

V

.

0

H

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

z

0

c) Initial screen: (a) Screen check It displays current door type: SBD: SBD1 door mode SED: SED1 door mode SAV: SAV1 door mode (b) ‘ocnh’ : door signal input check.( Capital letter : The signal has occurred) (a) ‘O’/’o’ : OPEN (b) ‘C’/’c’ : CLOSE (c) ‘N’/’n/ : NUDGE (d) ‘H’/’h’ : HCL (c) ‘oce’ : Output check ( Capital letter : The output is activated) (a) ‘O’/’o’ : OLS (b) ‘C’/’c’ : CLS (c) ‘E’/’e’ : Door error (d) ‘V: 11V’ Voltage that is supplied to motor from inverter (110Vac) (e)‘I: 0.0A’ Electric current that is supplied to motor from inverter (f) ‘F: 0.0Hz’ Frequency of voltage and current that supply to motor from inverter

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c) Displays of inverter operation status (A23E- D display) and error (A41E- T display) (a) Key in A23E C1

C2

C3

R1

S

A

V

R2

V

:

R3

F

:

R4

P

O

C4

0 S

C5

C6

C7

C8

o

c

n

h

1

1

V

.

0

H

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

2

3

E

z

0

A

(b) Inverter status is displayed (D[01] screen, But if “A41E’ is inputted, T[01] screen is displayed) C1

C2

C3

R1

S

A

V

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

C9

C10

C11

C12

C13

C14

C15

C16

h

o

c

e

[

0

0

]

t

V

D

i

s

p

l

I

R4

V

K

:

9

C10

C11

C12

C13

C14

C15

C16

c

e

[

0

0

]

D

i

s

p

l

I

B

B

* The displayed data is decimal value. (c) Address increment/ decrement ‘0’ : to go higher address rather than present address ‘8’ : to go lower address rather than present address (d) Address change ‘BBB’ : Skip to other address Input ‘BBB’ and input address to go. C1

C2

C3

R1

S

A

V

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

h

o

1

]

O

u

t

V

A

:

R4

C9

K (e) Mode cancellation: ‘FFFF’ (f) Menu access of ‘A41E’ is same as ‘A23E’.

:

V B

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2.4.7 Parameter The parameter for speed adjustment is consists of 3 groups. The version of following parameter is S1.9 version. Default SAV SBD SED (CO) Inverter operation status. Display group(A23E or A21E) Group No

Name

D D D D D

01 02 03 04 05

Output voltage Output current Output Hz S/W Version S/W Version(date)

D

06 Input port status

-

-

-

-

Min. Max.

Unit

1 0.01 0.1 0

V A Hz -

-

-

Description Change under operation

Software Version Date of S/W 05/09/28 (28 Sep, 2005) b5 b4(0) b3(0) b2(0) b1(0) b0(0) (0) CL OP

Nudge

HCL

CLS

OLS

It displays’1’, if ‘ON’ D

07 Output port status

-

-

D

08 Door Operation Status

-

-

D

09 Door Position

D

-

0

0

0

0

10000

It displays’1’, if ‘ON’ Displays current door status 0: CLS, Closed fully 1:Open-acceleration, 2:Open-standard speed, 3:Open-deceleration, 4:Open, 5:Close acceleration, 6:Close-standard speed, 7:Close-decleration Displays current door position 0: Fully open, 1000: Fully close Main loop of software repetition task time 1= 100msec. Interrupt routine task 1= 1msec Door Open time Door Close time Frequency order before acceleration or deceleration DC Link voltage SBD only Encoder input value * 10000 SBD only Encoder input value Displays position of disk 0: open, 31: close * 10000 times

0

0

0

0

9999

0~9999 times

0

7

-

0

%

10 Main Loop Time

-

0

100 % -

D

11 1msec Loop Time

-

0

-

-

D D D

12 Open Time 13 Close Time 14 Frequency order

-

0.1 0.1 0.1

-

sec sec Hz

D D

15 DC Link volts. 16 Encode value

-

1 -

-

V -

D

17 Encoder value(10000 ) 18 Photo sensor input value 19 Door operation time(10000) 20 Door operation time

-

-

-

-

0

31

D D D

B6 b5(0) b4(0) b3(0) b2(0) b1(0) b0(0) (0) CL OLS MON SES- DERR DERR DERR3 S CUT 1 2

-

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D

21 Door reopen times(10000)

0

0

0

0

10000

D D

22 Door reopen times 23 Door operation mode

0 0

0 0

0 0

0 0

9999 2

D

24 ‘Close lock’ detection times

0

0

0

0

65536

D

25 ‘Open lock’ detection times

0

0

0

0

65535

D D

26 ROM check result 27 ROM check result

0 0

0 0

0 0

0 0

1 1

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

* 10000 times 0~9999 times 0: Normal operation, 1: OP measurement operation, 2: test mode operation 0~65535 times. Value’1’ is increased whenever door position is not reached to ‘OLS’ during open lock waiting time of F40 after door open command. As soon as it detects ‘CLS’, it counts again 0~65535 times. Value’1’ is increased whenever door position is not reached to ‘CLS’ during open lock waiting time of F40 after door open command As soon as it detects ‘CLS’, it counts again

Default Description Min. Max. Unit SAV Change under operation SBD SED (CO) Door setting group - Parameters that define door operation pattern.(A22E or A31E) Group No

S

Name

01 Close start position

0

3

0

0

3000

-

A section that initial frequency is applied to close operation Ex1) SBD, SED 0: it is operated with initial frequency until the encoder pulse input value is 100. Ex2) SAV 3: it is operated with initial frequency until the photo sensor input value is 3.

As S01 is increased, the point of close acceleration is changed.

S

02 Close initial Hz

5.0

5.0

5.0

0.0 Max. Freq

Hz

Output frequency for the beginning of close operation

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S

03 Close run Hz

20.0

20.0

15.0

0.0 Max. Hz Normal running frequency of close Freq operation Do not set a high value for close speed. It effects on the door close speed strongly

S

04 Close Creep start position

650

14

400

S

05 Close Creep Hz

2.0

2.0

2.0

0.0 Max. Freq

Hz

Frequency from end of close deceleration to CLS position.

S

06 Close End Hz

5.0

2.0

5.0

0.0 Max. Freq

Hz

Frequency to hold the close condition after 1.0 second of CLS detection Ex)SBD,SED 5.0: It is operated by 5.0 Hz after 1.0 second of CLS detection.

0

3000

-

A starting point that the door speed is decelerated. Ex) SBD 650: It begin to decelerate that encoder input value is Max 500. * The Max value is set under the initial entrance width is measured.

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Start-up Routine

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Part Ctrl. No.

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This is close holing frequency. If it is set a high value, the holding current will be increased. It must be set according to motor SPEC. It has no relation to total close speed profile

S

07 Open start position

250

3

100

0

3000

-

Refer to S01 for main concept.

S

08 Open initial Hz

5.0

5.0

5.0

0.0

Max Freq.

Hz

Refer to S02 for main concept.

S

09 Open Run Hz

27.0

20.0

20.0

0.5 Max. Freq

Hz

Refer to S03 for main concept.

S

10 Open Creep start position

50

14

20

-

Refer to S04 for main concept.

S

11 Open Creep Hz

2.0

2.0

2.0

0.0 Max. Freq.

Hz

Refer to S05 for main concept.

S

12 Open End Hz

2.0

2.0

2.0

0.0 Max. Freq

Hz

Refer to S06 for main concept.

S

13 Close acceleration 0.5 0.7 0.5 0.1 30.0 sec Acceleration time in acceleration time section under close operation S-curve is defined according to this data. As the value is increased, running section is decreased. So, Total close time will be increased.

S

14 Close deceleration time

0.6

0.6

0.6

0

0.1

3000

30.0

sec

Deceleration time in deceleration section under close operation

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Start-up Routine

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

S

15 Open acceleration time

0.5

0.7

0.7

0.1

30.0

sec

Acceleration time in acceleration section under open operation S-curve is defined according to this data. As the value is increased, running section is decreased. So, Total open time will be increased Refer to S13 for graph Deceleration time in deceleration section under open operation. As the value is increased, running section is decreased. So, Total open time will be increased Refer to S14 for graph S-curve point setting at 1st acceleration section

S

16 Open deceleration time

0.6

1.0

0.6

0.1

30.0

sec

S

17 S-CL1

35.0

35.0

35.0

0.0

50.0

%

S

18 S-CL2

30.0

35.0

30.0

0.0

50.0

%

S-curve point setting at 2nd acceleration section

S

19 S-CL3

30.0

40.0

30.0

0.0

50.0

%

S-curve point setting at 1st

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Date

Feb. 2009

deceleration section

S

20 S-CL4

50.0

50.0

50.0

0.0

50.0

%

S-curve point setting at 2nd deceleration section

S

21 S-OP1

35.0

35.0

35.0

0.0

50.0

%

S

22 S-OP2

30.0

35.0

30.0

0.0

50.0

%

S

23 S-OP3

30.0

40.0

30.0

0.0

50.0

%

S

24 S-OP4

50.0

50.0

50.0

0.0

50.0

%

S

1.0

1.0

1.0

0.1

30.0

sec

0.3

0.3

0.3

0.1

30.0

sec

S

25 Reopen acceleration time 26 Reopen deceleration time 27 BstQtyOLS 1

10.0

10.0

10.0

0.0

50.0

%

S-curve point setting at 1st acceleration section. refer to S17 S-curve point setting at 2nd acceleration section. Refer to S18 S-curve point setting at 1st deceleration section. Refer to S19 S-curve point setting at 2nd deceleration section Refer to S20 Reopen acceleration time Refer to S15 Reopen deceleration time Refer to S16 Adjustable output voltage at OLS position.(Door open holding voltage) As OLS is detected, it will enable

S

28 BstQtyOLS 2

15.0

25.0

15.0

0.0

50.0

%

S

There is no close command at OLS but in case a door is slightly moved to close direction, the open holding voltage is compensated linear type according to door position. Always set : S28>S27

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S

29 BstQtyCLS 1

5.0

0.0

5.0

0.0

50.0

%

S

30 BstQtyCLS 2

10

0.0

10.0

0.0

50.0

%

S

31 SES position

250

14

250

0

10000

-

S

32 Off Pos

500

16

500

0

10000

-

S

S

S

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Adjustable output voltage at CLS position.(Door open holding voltage) As CLS is detected, it will enable There is no open command at CLS but in case a door is slightly moved to move direction, the close holding voltage is compensated linear type according to door position. Always set : S30>S29 Door position that SES activation is ignored Because the SES Pos is related safety, do not set it to be too high or low. Modify it around default value. SBD: R.E Pulse data SAV: Photo disk sensing data

A section that close command is steadily maintained by DCD PCB, if a door is moved without close command signal of CP after fully close , In case door position is over this section, the voltage is not supplied to motor anymore Close command voltage is set by BstQtyCLS2 until CLS section, And it over CLS position, voltage is set by S29 and S30 relation. It is valid that S42 and set with 1. If S42 is set with 0, The function of S32 is not operational. 33 OP measurement 0 N/A 0 0 1 0: When power is applied to door, it mode measures OP. (Entrance width). As it completes OP measurement, the data is changed ‘1’ automatically. 1: The OP measurement is completed. If there is no OLS and CLS position data, it is operated with slow speed. 34 Door operation 0 0 0 0 99 0: Normal operation(Default) mode 99: Auto Run mode When a close or open order is inputted, the test operation mode is cancelled. 35 Auto operation 0 0 0 0 9999 0: Normal operation(Default)

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mode RUN

S

36 System type

1

0

3

0

1

S S S

37 OPW Type 38 Entrance width search Frequency 39 Init Mode

0 5.0

0 N/A

0 5.0

0 0.0

0

0

0

0

xx Max. Freq 2

S

40 F Modify

S

41 SAV side open

0.0

0.0

0.0

0

0

S S

42 CloseEnd ON 43 OpenEnd ON

0 0

0 0

0 0

0 0

1 1

Hz

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

9999: Auto Run mode When a close or open order is inputted, it is set by’0’ automatically and the test operation mode is cancelled. 0:SAV 1:SBD(In case a photo sensor is detected, it works as SAV) 2: ADS (ADS software is separate) 3 : SED Door open type Frequency for the entrance width measurement of SBD/SED door. 0 : None of change. (Default) 1 : Modified parameter saving 2: Initialize the saved information to be ‘0’ 3. Initialize the RUN COUNT 99 : Initialize all parameters to their origin data Approval data for accessing ‘F’ Menu If the value is “55”, F group can be accessed by “A32E” command on initial mode SAV side open setting 0: Center open, 1: SAV side open SBD/SED door have no side open type. So, even it is set ‘1’ under SBD/SED door, it does not effect on the system Door Holding current after CLS Door Holding current after OLS

The following F group is rarely handled at field. Most of filed adjustment is done through S and D group. So, F group must be handled by electric designer’s recommendation. F group can be viewed when [S40 = 55] only.

Group No

Name

Default SBD/SED SAV

Min.

Max

Unit

Description Change under operation

Inverter display group (A32E)

Compensation of CL section 1 volts F

01

F

02

Compensation of CL section 2 volts

100

100

50

200

%

80

100

50

200

%

Adjustable voltage at the close start section Ex) 100% : standard Voltage 80% : 80% of standard Voltage 150%: 150% of standard Voltage. The voltage can be down according to DC link voltage. Adjustable voltage at the close acceleration section

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F

03

F

04

F

05

F

06

F

07

F

08

F

9

F

10

F

11

F

12

F

13

Group No

Compensation of CL section 3 volts Compensation of CL section 4 volts Compensation of CL section 5 volts Compensation of CL section 6 volts Compensation of CL section 7 volts Compensation of OP section 1 volts Compensation of OP section 2 volts Compensation of OP section 3 volts Compensation of OP section 4 volts Compensation of OP section 5 volts Compensation of OP section 6 volts

Name

70

100

50

200

%

70

100

50

200

%

100

100

50

200

%

100

100

50

200

%

45

100

-

200

%

100

100

50

200

%

80

100

50

200

%

80

100

50

200

%

80

100

50

200

%

100

100

50

200

%

100

100

50

200

%

Default. Min. Max. SAV SBD SBD (CO)

Unit

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Adjustable voltage at the close running section Adjustable voltage at the close deceleration section Adjustable voltage at the close creep section Adjustable voltage after CDS detection (Only ADS type) Adjustable voltage in CLS Adjustable voltage at the open start section Adjustable voltage at the open acceleration section Adjustable voltage at the open running section Adjustable voltage at the open deceleration section Adjustable voltage at the open creep section Adjustable voltage in OLS

Description Change under operation

Error status display group (A41E) T

01 Error Info 0

T

02 Error Info 1

T T T T T T T T T T T T T T T T T

03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19

Error Info 2 Error Info 3 Error Info 4 Error Info 5 Error Info 6 Error Info 7 Error Info 8 Error Info 9 Error Info 10 Error Info 11 Error Info 12 Error Info 13 Error Info 14 Error Info 15 Error Info 16 Error Info 17 Error Info 18

Present Error: Error detection time/Error code Former time Error: Error detection time/Error code

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Date

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20 Error Info 19 21 Error count

T T

Total errors after last initialize

1.1.1. TCD code Code

Error Name

Operation after error detection

1

Arm Short

Save the Error Information and door operation is stopped. Save the Error Information and door operation is stopped. Save the Error Information and door operation is stopped.

3

OV trip

4

UV trip

5

ETH

Save the Error Information and door operation is stopped.

8

MTH

9

Position signal error

Save the Error Information and door operation is stopped. Save the Error Information and door operation is stopped.

21 22 23 24

OC U OC V OC W Output unbalance

Save the Error Information Save the Error Information Save the Error Information Save the Error Information

25 26 27 28

la offset lb offset lc offset Over load

Save the Error Information Save the Error Information Save the Error Information Save the Error Information

29

Over speed

Save the Error Information

30

Velocity tracking error

Save the Error Information

Detection condition Arm short LV of Gate power of IPM DC Link voltage >200V 1) DC Link voltage< 90V 2) In case the condition1) is maintained over 500msec Standard : 2A, The electrical thermal will detect an error in case the current is over 50% (3A) rather than standard and this condition is over 60sec continuously. Motor thermal is activated 1) INV run speed feedback=0 2) 0.7A< Output current < 2A output 3) Frequency: 1.5Hz 4) In case the condition1),2) and 3) are maintained over 1sec U Phase output current >OC level V Phase output current >OC level W Phase output current >OC level 1) Output frequency of inverter run>Frequency of OP measurement 2) la+lb+lc >0.5A 3) In case the condition1) and 2) are maintained over 100msec la offset >10% of standard lb offset >10% of standard lc offset >10% of standard 1) Output current >2A 2) In case the condition1) is maintained over 5sec 1) None of OLS and CLS 2) Output frequency >10Hz 3) Feedback speed >110% of Output frequency 4) In case the condition1), 2) and 3) are maintained over 1sec 1) None of OLS and CLS 2) Output frequency >OPW measurement frequency 3) Output frequency-Feedback speed >5 Hz 4) Output current >0.7A 4) In case the condition1), 2), 3) and 4) are maintained over 1sec

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Code

Error Name

Operation after error detection

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Detection condition

31

CDS ON error

Save the Error Information

1) While it is operated normally after OPW measurement, Door position >95% 2) CDS input is ‘off’ while it is under close operation 3) In case the condition1) and 2) are happened same time. It is reset again to detect this error at OLS position.

32

CDS off error

Save the Error Information

1) While it is operated normally after OPW measurement, Door position< 50% 2) CDS input is ‘on’ while it is under open operation 3) In case the condition1) and 2) are happened same time. It is reset again to detect this error at CLS position.

33

OLS on error

Save the Error Information

34

OLS off error

Save the Error Information

35

OPW CDS error

Save the Error Information

36

OPW OLS error

Save the Error Information

38

Reversed encoder

Save the Error Information and door operation is stopped.

1) While it is operated normally after OPW measurement, Door position< 5% 2) OLS input is ‘off’ while it is under open operation 3) In case the condition1) and 2) are happened same time. It is reset again to detect this error at CLS position. 1) While it is operated normally after OPW measurement, Door position >50% 2) OLS input is ‘on’ when it is not close operation and CLS is not detected 3) In case the condition1) and 2) are happened same time. It is reset again to detect this error at CLS position. 1) Close order output current >0.7A 2) Close output frequency >1.5Hz 3) Motor stop condition is maintained over 1sec. In case the encoder feed back condition is nothing and this condition is maintained over 1sec, it processes as an encoder error 1) Open order output current >0.7A 2) Open output frequency >1.5Hz 3) Motor stop condition is maintained over 1sec. In case the encoder feed back condition is nothing and this condition is maintained over 1sec, it processes as an encoder error The reversed pulses are inputted over 100.

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

2.5 Inverter Door Adjustment for DCD-232 2.5.1 Application ADS-K door system 2.5.2 Feature a. Power: Single phase - AC110V b. Size: 220×165×1.6T - 2 layers c. Door SPEC and inverter adjustment through SVC tool kit (DOA-110) or DOA-100 PCB d. OS program download through PDA instead of ROM change.

2.5.3 I/O display It requires an adjustment tool to change or adjust some data that is related to door type and speed. a. SVC Tool kit a) SVC tool kit is mainly used for DCD-232 PCB adjustment b) It has a strong quality against electric noise. b. DOA-100 PCB a) It can be also used to DCD-232 PCB for adjustment. b) In case of old type DOA-100 PCB, display error may occur. Then, cut the13th cable.

SVC Tool Kit (DOA-110)

DOA-100 PCB

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Date

Feb. 2009

2.5.4 DCD-232 PCB detail a. Outlook

PJ1 CONN.

PJ3 CONN.

Status displaying LED

CN1 CONN (for SVC TOOL)

J6 CONN (No Use) LED9(DC-OK) DC-LINK voltage status LED

JN2 CONN. (R/E Pulse Input) JN1 CONN (OLS signal input)

ADS program is written:, ‘2’

ADS DWG No. (KAA24350AAA 1 or PJ2 CONN. (Motor power supply & Thermal signal input)

* In case of ADS, SBD & SAV LED all maintained ‘OFF” condition

< Detail of LED >

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Part Ctrl. No.

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Date

Feb. 2009

b. Connector layout of CONN PCB.

Conn. type

CONNECTOR name

Type Name(Cable ASY Connector)

JST

J2, J3, J4

JST HOUSING, VHR-10N (3R38531J)

AMP

Y1, Y3, PJ1, 12, 13, 14, 19, Y5

AMP MIC, 21P PLUG HOUSING, 172501-1 (3R24288G)

Y2, Y4

AMP MIC, 13P PLUG HOUSING, 172498-1 (3R24288E)

LD, PSES, PLG, LIG, CDL

AMP MIC, 9P PLUG HOUSING, 172496-1 (3R24288C)

SCS, EES, MSB, FAN, CPI

AMP MIC, 7P PLUG HOUSING, 172495-1 (3R24288B)

CHM, SES(R), SES(L), CDS, WS

AMP MIC, 5P PLUG HOUSING, 172494-1 (3R24288A)

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

2.5.5 Inspection for operation a. Inspection item before power supplying a) In case CP type is Si210, Si220 or Si250, check the address 07B8 that the data is ‘01’. b) Check if DCD-232 PCB is installed for ADS door. c) Check if all connectors are surely connected. Conn. name

PJ2

Destination PJ1 of CONN PCB and DR connector , DRIN and DROUT of DCL243 PCB (see below diagram) Door Motor. * Motor : 80W, AC80V, 3phase, 4pole

JN1

OLS switch

JN2

R/E ** R/E : 500ppr

PJ1/PJ3

d) Check if there is any mechanical interference as opening door manually b. Inspection item after power supplying a) Turn on the ‘AC_CUT’ switch on apparatus box. b) Check Whether the H/B LED(LED8) is blinking periodically. c) Check the OLS sensor is working as opening the door manually (OLS/CLS LED)

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Magnet

Part

Start Up

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SI-SR-01-2

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46/85

Date

Feb. 2009

OLS sensor

Setting Detail

Standard

Sensor to magnet distance

5±2mm

Allowable error distance form sensor to center line of magnet

0±2mm

d) The door will be operated as soon as the DMC switch on apparatus box is turned on. 2.5.6 Slow speed operation mode of DCD-232 PCB a. Connect SVC tool to CN1 connector to adjust a door machine. If F[32] OPW mode is set as '1’, to measure the opening width(OPW), door is operated until b. OLS or virtual CLS is detected whenever in case power is refreshed. If F[32] OPW mode is set as '0’, to measure the opening width(OPW), door is operated until c. OLS and virtual CLS is detected 1 time whenever in case power is refreshed. Note: Virtual CLS) There is not CLS switch in door system. CLS exists in virtually. It is applied on the OS program in DCD-232 PCB that CLS signal is turned on virtually when door coupler engagement is fully released.(At this time, The OLS/CLS LED on DCD-232 PCB is turned on). The CLS signal is transmitted to DOC PCB through DCL-243 PCB. d. switch function on apparatus box Switch Function Usage

AC_ CUT It cuts AC110V power of DCD-232 PCB For DCD PCB replacement

DMC Door operation commands are cut Car operation without door working

※Door motor current to hold close status

The DOC PCB does not make a close signal anymore after 1 minute when door is closed fully. Then, door close status can be released if any force is applied to door.

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

So, DCD-232 PB controls to hold the door close status until OLS signal is occurred. Therefore, even the DMC switch is turned off, DCD 232 PCB control the door motor current. So, the door cannot be opened by manually. 2.5.7 Affection on high speed operation mode In case the ADS door system is turned off or there are no virtual CLS and OLS signals with measured door width, the normal operation of car is impossible. If the motor is synchronous type, it will maintain ACD=29 on annunciator. 2.5.8 Connectors in DCD-232 PCB Connector PJ1/PJ3

Detail

Remark

Power, I/O

AC110V : PJ1- 8, 17

PJ2

DOOR MOTOR

Motor: 80W, AC 80V, 3phase, 4-pole

JN1

OLS SWITCH

JN1- 3, 4

JN2

R.E

500ppr. It is fixed at operation pulley shaft

PJ6

PHOTO SENSER

No use in ADS door(Only for SAV door system)

CN1

SVC TOOL

Monitoring port

RS-232

Program update or down load port by PDA or PC

JTAG

Program writing to flash memory in CPU. Booting program is written only this port on the manufacturing process

ST

CN3

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Feb. 2009

2.5.9 LED in DCD-232 PCB No.

LED NAME

Lighting ON

Off

Blinking

LED1

OPEN

Open command is occurred

None of open command

-

LED2

CLOSE

Close command is occurred

None of close command

-

LED3

SAFE-OK

Operation is ready.

Error is occurred

-

LED5 (see note1)

TRIP

Error is occurred: Fatal breakdown in door system.

Normal

-

LED7

OLS/CLS

Signal of OLS or CLS is in putted

No signal of OLS / CLS

-

LED4

SAV

LED6

SBD

Program failure

Normal

-

LED8

H/B

LED9 (See note2)

DC-OK

CPU error DC-LINK volt is charging

DC-LINK volt is discharging

Normal

Remark

For the ADS Door, all OFF Blinking in regularly cycle.

-

Note1: The LED5 is turned on by following condition. Arm short, over voltage, low voltage, ETH (Electric thermal), MTH (Motor thermal), position error (Encoder error), reversed phase, control parameter sum error Note2: For the installation or maintenance work, check Whether the DC-OK LED is turned off. (The voltage in DC link must be fully discharged)

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2.5.10

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Speed adjustment

a. Close Speed adjustment a) Speed pattern according to each fluent data (Close)

* ENC MAX_OLD: Maximum pulse value of encoder that is recorded by former close operation. The CLS signal is generated at the exact haft time in encoder value between CDS detection point and ENC MAZ_OLD. * End Zone: Door is operated 1second with CL creep Hz at END Zone, and it turns to CL End Hz. b) Adjustable parameter in S group (Refer to parameter table) (a) CL Start Hz : S[05] (b) CL Run Hz : S[06] (c) CL Creep Hz : S[08] (d) CL End Hz : S[09] (e) CL Acc Time : [S16] (f) CL Dec Time : [S17] (g) S-CL1 : S[20] (h) S-CL2 : S[21] (i) S-CL3 : S[22] (j) S-CL4 : S[23]

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Part Ctrl. No.

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Date

Feb. 2009

b. Open Speed adjustment a) Speed pattern according to each fluent data (Open)

* End Zone: Door is operated 1second with OP creep Hz at END Zone, and it turns to OP End Hz. b) Adjustable parameter in S group (Refer to parameter table) (a) OP Start Hz : S[11] (b) OP Run Hz : S[12] (c) OP Creep Hz : S[14] (d) OP End Hz : S[15] (e) OP Acc Time : [S18] (f) OP Dec Time : [S19] (g) S- OP1 : S[24] (h) S- OP2 : S[25] (i) S- OP3 : S[26] (j) S- OP4 : S[27]

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2.5.11

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Adjustment example

a. Initializing of parameter in case 2S door(Side open) is applied to system. a)Connect SVC tool and key in ‘A22E’ (S menu) b) Push ‘0’ button to go to ‘S[03] OPW type’ c) Check the current data is ‘0’, and key in ‘A22E’. d) Key in’1E’. Then, parameters will be initialized to fit 2S door type. e) Key in ‘FFFF’ to exit from S munu. b. Initializing of parameter that is releated control a) Connect SVC tool and key in ‘A22E’ (S menu) b) Key in ‘AAE’ on ‘S[01] Int mode’. c) Key in ‘99E’. parameters will be initialized with default value. d) In this case, it will exit form S menu without ‘FFFF’ inputting. c. Erase error code a) Connect SVC tool and key in ‘A22E’ (S menu) b) Key in ‘AAE’ on ‘S[01] Int mode’. c) Key in ‘2E’. The, all error will be erased. d) Key in ‘FFFF’ to exit from S munu. d. Initializing of operation times and lock times a) Connect SVC tool and key in ‘A22E’ (S menu) b) Key in ‘AAE’ on ‘S[01] Int mode’. c) Key in ‘3E’. Then, operation times and lock times will be initialized. d) Key in ‘FFFF’ to exit from S munu. e. Measuring of OPW of door if it is required. a) Turn off the door motor power. And turn it on again b) According to F[32], door operates to measure OPW. Refer to 1.7. c) Connect SVC tool and key in ‘A32E’. d) Key in ‘BBB’ and ‘32E’ in sequence. e) Check the data of F[32]. If data is ’00, exit from F menu to key in ‘FFFF’. f) Else if data is’1’, Key in ‘AAE’ and ‘0E’ in sequence. g) Exit from F menu to key in ‘FFFF’ h) Measure the OPW by power off & on. i) If the OPW measurement is succeed, dicide that F[32] is set by ‘0’ or ‘1’ as considering work method.

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Start Up

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SI-SR-01-2

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Date

Feb. 2009

f. In case it requires faster close in deceleration section. (Creep) a) Connect the SVC-TOOL, and check that there is any error. b) Check the new data again what you are going to modify. And key in ‘A22E’. c) Key in ‘0’ repeatedly to go to ‘S[08] CL Creep Hz. Or key in ‘BBB and ‘08E’ to go ‘S[08]’. d) Check current data and key in ‘AAE’. e) Input new data that is calculated. (New Data = Current data + 0.2) 1.5Hz → 1.7Hz: ‘1A7E’ f) For a decimal point, you can push ‘A’. (2.5E = 2A5E) g) Key in ‘FFFF’ to exit from S menu. h) Adjustment sample No.

Occasion

1

Repeats open and close (Safety Shoe is not ignored)

2

Slam at full of door close

3

Fast door close

4

Slam at full of door open

Adjustment fluent

Action / 1 trial

S[38]SES Position

50 ↑

S[06]CL Run Hz

0.2 ↓

S[07]CL Creep Pos

50 ↑

S[08]CL Creep Hz

0.2 ↓

S[06]CL Run Hz

0.2 ↓

S[16]CL Acc time S[17]CL Dec Hz S[12]OP Run Hz S[13]OP Creep Pos S[14]OP Creep Hz

0.2 ↑ 0.2 ↑ 0.2 ↓ 50 ↑ 0.2 ↓

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2.5.12

Part

Start Up

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Feb. 2009

Annunciator

a. Annunciator mode

Classification

Status display

MAIN MODE MAIN MODE KEY Input Inverter operation

Door type set group

A23E

A22E

Adjustment

INV set group

Error scan

Error display

A32E

A41E

SUB MODE SUB MODE KEY Input Address INC

0

Address DEC

8

Address Input

BBB

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Address INC

0

Address DEC

8

Address Input

BBB

Resetting KEY Input FFFF

FFFF

FFFF

FFFF

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2.5.13

Part

Start Up

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Date

Feb. 2009

Annunciator instruction

a. Initial screen of annunciator a) Preparation : Connect SVC-tool kit or DOA-100 PCB to CN1 of DCD232 PCB. b) Screen check (a) Key in ‘0000’. And wait 3 seconds for normal displaying. (b) If it does not display normal, input ‘FFFF’. And input ‘0000’ again. C1

C2

C3

R1

A

D

S

R2

V

:

R3

F

:

R4

V

e

C4

C5

C6

C7

C8

o

c

n

g

0

V

0

H

z

1

.

2

0 r

.

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

0

K

:

b. Initial screen: a) Screen check It displays current door type: ADS door mode ‘ocng’ : door signal check.( Capital letter : The signal has just occurred) (e) ‘O’/’o’ : OPEN input (f) ‘C’/’c’ : CLOSE input (g) ‘N’/’n/ : NUDGE input (h) ‘G’/’g’ : CDS output b) ‘oce’ : Output check ( Capital letter : The output is just activated) (d) ‘O’/’o’ : OLS (e) ‘C’/’c’ : CLS (f) ‘E’/’e’ : Door error c) ‘V: 11V’ Voltage that is supplied to motor from inverter (110Vac) d) ‘I: 0.0A’ Electric current that is supplied to motor from inverter e) ‘F: 0.0Hz’ Frequency of voltage and current that supply to motor from inverter f) If you key in ‘D’ key, “Ver: 1.20” changes to date. And if you key in ‘D’ again, it displays ROM version again. C1

C2

C3

R1

A

D

S

R2

V

:

R3

F

:

R4

0

6

/

C4

C5

C6

C7

C8

o

c

n

g

0

V

0

.

0

H

z

1

2

/

1

4

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

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c. Displays of inverter operation status (A23E- D display) and error (A41E- T display) a) Key in A23E C1

C2

C3

R1

A

D

S

R2

V

:

R3

F

:

R4

V

e

C4

0 r

C5

C6

C7

C8

o

c

n

g

1

1

V

.

0

H

z

1

.

2

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

A

2

3

E

0

K

:

b) Inverter status is displayed (D[01] screen, But if “A41E’ is inputted, T[01] screen is displayed) C1

C2

C3

R1

A

D

S

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

C9

C10

C11

C12

C13

C14

C15

C16

g

o

c

e

[

0

0

]

t

V

D

i

s

p

0

R4

K

V

:

* The displayed data is decimal value. c) Address increment/ decrement ‘0’ : to go higher address rather than present address ‘8’ : to go lower address rather than present address d) Address change ‘BBB’ : Skip to other address Input ‘BBB’ and input address to go. If you go to D[15] menu to check DC voltage, key in ‘BBB’ and ‘15E’ in sequence. C1

C2

C3

R1

A

D

S

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

C9

C10

C11

C12

C13

C14

C15

C16

g

o

c

e

[

0

0

]

t

V

D

i

s

p

l

I

K

:

B

B

B

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

n

f

o

0

/

0

0

0

K

:

R4

V

e) Mode cancellation: ‘FFFF’ f) Menu access of ‘A41E’ is same as ‘A23E’. C1

C2

C3

R1

A

D

S

R2

T

[

0

R3

D

A

T

R4

C4

C5

C6

C7

C8

o

c

n

g

1

]

E

r

r

A

:

C9

.

n

Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Part

Start Up

Ctrl. No.

SI-SR-01-2

Page

56/85

Date

Feb. 2009

d. Display of door control setting(S group screen): A22E / Inverter control setting: A32E a) Key in A22E C1

C2

C3

C4

R1

A

D

S

R2

V

:

R3

D

A

T

A

R4

V

e

r

:

C5

C6

C7

C8

o

c

n

g

1

1

V

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

:

0 1

.

2

0

K

:

A

2

2

E

b) Information about door status is displayed (S[01] screen, But if “A32E’ is inputted, F[01] screen is displayed) C1

C2

C3

R1

A

D

S

R2

S

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

g

1

]

I

n

i

A

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e

t

0

R4

K

:

* The displayed data is decimal value. c) Address increment/ decrement ‘0’ : to go higher address rather than present address ‘8’ : to go lower address rather than present address d) Address change ‘BBB’ : Skip to other address Input ‘BBB’ and input address to go. If you go to S[14] menu, key in ‘BBB’ and ‘14E’ in sequence. C1

C2

C3

R1

A

D

S

R2

S

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

g

1

]

I

n

i

A

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e

t

0

R4

K

:

B

B

B

e) For the data protection release and data input, key in ‘AAE’ C1

C2

C3

R1

A

D

S

R2

S

[

0

R3

D

A

T

R4

C4

C5

C6

C7

C8

o

c

n

g

1

]

I

n

i

A

:

C9

t

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e 0

K

:

A

A

E

n

Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Part

Start Up

Ctrl. No.

SI-SR-01-2

Page

57/85

Date

Feb. 2009

f) Key in a decimal value that is to be modified. C1

C2

C3

R1

A

D

S

R2

S

[

0

R3

D

A

R4

N

E

C4

C5

C6

C7

C8

o

c

n

g

1

]

I

n

i

T

A

:

W

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e

t

0 0

g) Mode cancellation: ‘FFFF’ h) Menu access of ‘A31E’ is same as ‘A22E’. C1

C2

C3

R1

A

D

S

R2

F

[

0

R3

D

A

T

R4

C4

C5

C6

C7

C8

o

c

n

g

1

]

I

n

i

A

:

C9

t

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e

0

/

0

0

0

K

:

B

B

B

n

Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

2.5.14

D

No

Start Up

Ctrl. No.

SI-SR-01-2

Page

58/85

Date

Feb. 2009

Parameter

Default Min. Max. CO 2S Inverter operation status. Display group(A23E or A21E) D 01 Output voltage 1 D 02 Output current 0.01 D 03 Output Hz 0.1 D 04 S/W Version 0 D 05 S/W Version(date) Group

Part

Name

06 Input port status

-

-

Description Change under operation

Unit V A Hz -

Software Version Date of S/W 05/09/28 (28 Sep, 2005) b5(0) b4(0) b3(0) b2(0) b1(0) b0(0) CL

OP

Nudge

HCL

CLS

OLS

It displays’1’, if ‘ON’ D

07 Output port status

-

-

D

08 Door Operation Status

-

-

D

09 Door Position

-

D

10 Main Loop Time

-

D

11 1msec Loop Time

-

D D D

12 Open Time 13 Close Time 14 Frequency order

-

D D

15 DC Link volts. 16 Encode value

-

D D

-

D

17 Encoder value 18 Photo sensor input value 19 Door operation time

0

0

D

20 Door operation time

0

D

21 Door reopen time

D D

22 Door reopen time 23 Door operation mode

-

B6(0) b5(0) b4(0) b3(0) b2(0) b1(0) b0(0) CLS OLS MON SES- DERR DERR DERR CUT 1 2 3

It displays’1’, if ‘ON’ Displays current door status 0: CLS, Closed fully 1:Open-acceleration, 2:Open-standard speed, 3:Open-deceleration, 4:Open, 5:Close acceleration, 6:Close-standard speed, 7:Close-decleration 0 100% % Displays current door position 0: Fully open, 1000: Fully close 0.1 msec Main loop of software repetition task time, 1= 100msec. 0.1 msec Interrupt routine task 1= 1msec 0.01 sec Door Open time 0.01 sec Door Close time 0.1 Hz Frequency order before acceleration or deceleration 1 V DC Link voltage Encoder pulse input value ,Unit= 10000 Encoder pulse input value 0 31 Displays position of disk 0: open, 31: close 0 29999 * 29999 times 0

7

0

0

9999

0

0

0

29999

0 0

0 0

0 0

9999 2

0~9999 times * 29999 times 0~9999 times 0: Normal operation, 1: OP measurement operation, 2: test mode operation

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

D

24 ‘Open lock’ detection times

0

0

0

30000

D

25 ‘Close lock’ detection times

0

0

0

30000

D D

26 ROM check result 27 ROM check result

0 0

0 0

0 0

Part Ctrl. No.

Start Up SI-SR-01-2

Page

59/85

Date

Feb. 2009

0~30000 times It is increased ‘1’ if OLS is not detected within open lock stand-by time of F[38] after door open command. 0~30000 times It is increased ‘1’ if CLS is not detected within close lock stand-by time of F[39] after door close command. 0: Normal ,1: error 0: Normal, 1: error

Default Description Min. Max. Unit Change under operation CO 2S Door setting group - Parameters that define door operation pattern.(A22E or A31E) Group

S

S S S

No

Name

01 Init Mode

0

0

0

2

0 : None of change. (Default) 1 : Modified parameter saving 2: Initialize the saved information to be ‘0’ including F[32] 3. Initialize the RUN COUNT & Lock 99 : Initialize all parameters to their origin data 02 System Type 2 2 0 1 2: ADS (Fixed) 03 Door type 0 1 0 XX Door type parameter setting 0: Center open 1: Side open 04 Close start section 0 0 0 200 A section that initial frequency is applied to close operation Ex1) 100: it is operated with initial frequency until the encoder pulse input value is 100. As S04 is increased, the point of close acceleration is changed.

S

05 Close initial Hz

14.0 16.0

0.0

30

Hz

Output frequency for the beginning of close operation

S

06 Close run Hz

14.0 16.0

0.0

30.0

Hz

Normal running frequency of close operation

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Part Ctrl. No.

Start Up SI-SR-01-2

Page

60/85

Date

Feb. 2009

Do not set a high value for close speed. It effects on the door close speed strongly

S

07 Close Creep start position

1800 2750 1500

5000

-

S

08 Close Creep Hz

1.5

1.4

S

09 Close Holding Hz

5.0

S

10 Open start section

S S

A starting point that the door speed is decelerated. Ex) 1800: It begins to decelerate that encoder input value is Max 1800. * The Max value is set under the initial entrance width is measured.

1.0

10.0

Hz

5.0

0.0

30.0

Hz

450

450

0

1000

-

Refer to S04 for main concept.

11 Open initial Hz

3.0

1.5

0.0

10.0

Hz

Refer to S05 for main concept.

12 Open Run Hz

18.0 20.0

0.0

30.0

Hz

Refer to S06 for main concept.

Frequency from end of close deceleration to CLS position.

Frequency to hold the close condition after 1.0 second of CLS detection Ex)5.0: It is operated by 5.0 Hz after 1.0 second of CLS detection. This is close holing frequency. If it is set a high value, the holding current will be increased. It must be set according to motor SPEC. It has no relation to total close speed profile

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

S

13 Open Creep start position

S

Part Ctrl. No.

Start Up SI-SR-01-2

Page

61/85

Date

Feb. 2009

0

0

0

5000

-

Refer to S07 for main concept.

14 Open Creep Hz

2.0

2.0

0.0

30.0

Hz

Refer to S08 for main concept.

S

15 Open End Hz

5.0

5.0

0.0

30.0

Hz

Refer to S09 for main concept.

S

16 Close acceleration 1.0 1.0 0.1 3.0 sec Acceleration time in acceleration time section under close operation S-curve is defined according to this data. As the value is increased, running section is decreased. So, Total close time will be increased.

S

17 Close deceleration time

1.0

1.0

0.1

3.0

sec

Deceleration time in deceleration section under close operation

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

S

18 Open acceleration time

0.5

0.5

0.1

3.0

sec

S

19 Open deceleration time

0.6

1.2

0.1

3.0

sec

S

20 S-CL1

35.0 35.0 10.0

50.0

%

S

21 S-CL2

20.0 20.0 10.0

50.0

%

Part Ctrl. No.

Start Up SI-SR-01-2

Page

62/85

Date

Feb. 2009

Acceleration time in acceleration section under open operation S-curve is defined according to this data. As the value is increased, running section is decreased. So, Total open time will be increased Refer to S13 for graph Deceleration time in deceleration section under open operation As the value is increased, running section is decreased. So, Total open time will be increased Refer to S14 for graph S-curve point setting at 1st acceleration section

S-curve point setting at 2nd acceleration section

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Part Ctrl. No.

Start Up SI-SR-01-2

Page

63/85

Date

Feb. 2009

S

22 S-CL3

20.0 20.0 10.0

50.0

%

S-curve point setting at 1st deceleration section

S

23 S-CL4

50.0 50.0 10.0

50.0

%

S-curve point setting at 2nd deceleration section

S

24 S-OP1

35.0 50.0 10.0

50.0

%

S

25 S-OP2

20.0 35.0 10.0

50.0

%

S

26 S-OP3

20.0 20.0 10.0

50.0

%

S

27 S-OP4

35.0 50.0 10.0

50.0

%

S

28 Reopen acceleration time 29 Reopen deceleration time

1.2

1.0

0.1

3.0

sec

S-curve point setting at 1st acceleration section. refer to S20 S-curve point setting at 2nd acceleration section. Refer to S21 S-curve point setting at 1st deceleration section. Refer to S22 S-curve point setting at 2nd deceleration section Refer to S23 Reopen acceleration time

0.4

0.4

0.1

3.0

sec

S

30 OLS Volts1

10.0 10.0

5.0

50.0

%

S

31 OLS Volts2

20.0 20.0

5.0

50.0

%

S

Reopen deceleration time Refer to S16. In case OPW is 1200 of CO type, set it to be 0.5 Adjustable output voltage at OLS position.(Door open holding voltage) As OLS is detected, it will enable Set a small value rather than S[31]

There is no close command at OLS but in case a door is slightly moved to close direction, the open holding voltage is compensated linear type according to door position. Set a big value rather than S[30]

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

S

32 CLS Volts1

10

10

5.0

50.0

%

S

33 CLS Volts2

30

40

5.0

50.0

%

S

34 SES position

850 1000 700

1200

-

S

35 Off Pos

400

10000

S

36 Reverse

400

0

Part Ctrl. No.

Start Up SI-SR-01-2

Page

64/85

Date

Feb. 2009

Adjustable output voltage at CLS position.(Door open holding voltage) As CLS is detected, it will enable Set a small value rather than S[33] There is no open command at CLS but in case a door is slightly moved to move direction, the close holding voltage is compensated linear type according to door position. Set a big value rather than S[32] Door position that SES activation is ignored. Because the SES Pos is related safety, do not set it to be too high or low. Modify it around default value. The position is sensed by R.E Pulse data

A section that close command is steadily maintained by DCD PCB, if a door is moved without close command signal of CP after fully close , In case door position is over this section, the voltage is not supplied to motor anymore Close command voltage is set by CLS Volts2 until CLS section, And it over CLS position, voltage is set by S32 and S33 relation. Ex) 400: When R.E input pulses are 400, the motor current is cut. 0 0 0 1 In case of side open type, it decide open direction 0 : Normal direction ( Open door from right to left) 1 : reverse direction (Open door from left to right)

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Group

No

Name

Default CO 2S

Min.

Max

Unit

Part Ctrl. No.

Start Up SI-SR-01-2

Page

65/85

Date

Feb. 2009

Description Change under operation

Error status display group (A41E) T

01 Error Info 0

T T T T T T T T T T T T T T T T T T T T

02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21

T

OPW re22 measurement count

Group

No

Present Error: Error detection time/Error code Saved error Error history “

Error Info 1 Error Info 2 Error Info 3 Error Info 4 Error Info 5 Error Info 6 Error Info 7 Error Info 8 Error Info 9 Error Info 10 Error Info 11 Error Info 12 Error Info 13 Error Info 14 Error Info 15 Error Info 16 Error Info 17 Error Info 18 Error Info 19 Error count

Name

Accumulated error count display Open width re-measurement count A/XXX : Latest re measurement reason / Count A: Power OFF&ON B: OLS - output Hz error C: CLS - output Hz error D: CLS - encoder value error

Default CO 2S

Min.

Max

Unit

5.0

5.0

1.0

10.0

Hz

Description Change under operation

Inverter display group (A32E)

Entrance width search frequency Compensation of CL section 1 volts

F

01

F

02

80.0

80.0

50.0

150.0

%

F

03

Compensation of 80.0 CL section 2 volts

80.0

50.0

150.0

%

Frequency of OPW measurement operation Adjustable voltage at the close start section Ex) 100% : standard Voltage 80% : 80% of standard Voltage 150%: 150% of standard Voltage. The voltage can be down according to DC link voltage. Adjustable voltage at the close acceleration section

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

F

04

F

05

F

06

F

07

F

08

F

09

F

10

F

11

F

12

F

13

F

14

F

15

F

16

F

17

F

18

Compensation of CL section 3 volts Compensation of CL section 4 volts Compensation of CL section 5 volts Compensation of CL section 6 volts Compensation of CL section 7 volts Compensation of OP section 1 volts Compensation of OP section 2 volts Compensation of OP section 3 volts Compensation of OP section 4 volts Compensation of OP section 5 volts Compensation of OP section 6 volts Compensation of ROP acc. volts Compensation of ROP dec. volts DC Brake value Cmd In Filter

80.0

80.0

50.0

150.0

%

80.0

80.0

50.0

150.0

%

100.0 100.0

50.0

150.0

%

100.0 100.0

50.0

150.0

%

100.0 100.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

90.0

90.0

50.0

150.0

%

100.0 100.0

50.0

150.0

%

100.0 100.0

50.0

150.0

% %

5.0

5.0

5.0

50.0

5

5

5

100

5

5

5

100

Pos In Filter F

19

F

20

F F F

21 22 23

F

24 Start Freq

F

25

F F

26 Base Freq 27 Base V

F

28

F

29 Boost Qty

Door Enc

2000 2000

30000

0.5

0.5

0.5

0.5

Hz

30.0

30.0

20.0

40.0

Hz

30.0 80

30.0 80

20.0 60

40.0 100

Hz V

Nudge Out_Volts 100.0 100.0 50.0 compensation

150.0

%

50.0

%

Max Freq

20.0

20.0

5.0

Part Ctrl. No.

Start Up SI-SR-01-2

Page

66/85

Date

Feb. 2009

Adjustable voltage at the close running section Adjustable voltage at the close deceleration section Adjustable voltage at the close creep section Adjustable voltage after CDS detection (Only ADS type) Adjustable voltage in CLS Adjustable voltage at the open start section Adjustable voltage at the open acceleration section Adjustable voltage at the open running section Adjustable voltage at the open deceleration section Adjustable voltage at the open creep section Adjustable voltage in OLS Adjustable voltage at the reopen acceleration section Adjustable voltage at the reopen deceleration section Reserved Open/Close input command filter value 5: The input value must be maintained 5msec for normal input Photo sensor input command filter value 5: The input value must be maintained 5msec for normal input The completed OPW value. It is automatically saved after OPW operation.

Inverter output minimum Frequency It is fixed by 0.5Hz Inverter output maximum Frequency It is standard frequency for acceleration and deceleration. Output frequency by F[27] base Output voltage by F[26] base Adjustable voltage when nudge signal is inputted Compensation value of output voltage at 0Hz

n

Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

Date

Feb. 2009

1

kHz -

0

0

0

10000

-

2.0

2.0

1.0

30.0

sec

2.0

2.0

1.0

30.0

sec

0

0

0

100

-

10.0

20.0

10.0

10000

sec

Open lock check 1000 1400 time Close lock check 5.0 5.0 39 time Nudge deceleration 1000 1400 40 position 5.0 5.0 41 Reopen Jerk

500

3000

sec

1.0

10.0

sec

Close lock stand by time

500

3000

-

1.0

10.0

%

32

OP measurement mode

Door operation mode

F

33

F

34 Door open time

F

35 Door close time

F

36 Reopen times

F

Auto Operation 37 mode Run

F

38

F

67/85

0

31 Switch Hz

F

Page

0

F

F

SI-SR-01-2

0

30 Boost Hz

F

Ctrl. No.

Start Up

F[29] application section against F[26] PWM switching frequency 0 : It performs OPW whenever power is on & off 1: 1) OPW measurement is completed 2) If it is set with ‘1’ after OPW measurement, it turns to normal operation in case it detects CLS or OLS. 0 : Normal operation 99 : Test operation mode If close or open command is inputted, test operation mode is cancelled. Stand by time until auto open command signal is inputted after virtual CLS detection Stand by time until auto close command signal is inputted after OLS detection Reopen / operation times It repeats close and open operation according to value. And it reopens. 9999 : Test operation mode runIf Close or Open command signal is inputted, it reset to ‘0’. And this mode is cancelled. Open lock stand by time

F

%

Part

Deceleration start position of nudge operation Jerk setting at reopen deceleration start section

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Di1(Si210) Elevator

FOD

Start-up Routine

Overseas Support Team

2.5.15

Part Ctrl. No.

Start Up SI-SR-01-2

Page

68/85

Date

Feb. 2009

TCD

a. TCD code Code

Error Name

Operation after error detection

1

Arm Short

3

OV trip

4

UV trip

5

ETH

Saves the Error Information and door operation is stopped. Saves the Error Information and door operation is stopped The normal power is supplied and 5 seconds are passed, it is reset automatically. Saves the Error Information and door operation is stopped. The normal power is supplied, it is reset automatically Saves the Error Information and door operation is stopped.

8

MTH

9

Position signal error

Saves the Error Information and door operation is stopped. The motor thermal switch is refreshed and 5 seconds are passed, it is reset automatically. * MTH trip is occurred only OLS section. Saves the Error Information and door operation is stopped.

28

Over load

Saves the Error Information

29

Over speed

Saves the Error Information. And it turns to OPW measurement operation mode.

Detection condition Arm short LV of Gate power of IPM DC Link voltage >200V

1) DC Link voltage< 90V 2) In case the condition1) is maintained over 500msec Standard : 2A, The electrical thermal will detect an error in case the current is over 50% (3A) rather than standard and this condition is over 60sec continuously. Motor thermal is activated if door motor coil temperature is over 130℃. This signal is detected by DCD PCB and transmitted to DOC PCB

1) INV run 2) speed feedback=0 3) 0.7A< Output current < 1.8A output 4) Frequency: 1.5Hz 5) In case the condition1),2),3) and 4) are maintained over 1sec 1. It occurs in case rotary encoder is break down 2. Error occurring time point are as followings 1) In case door is under slow speed operation mode: When door OPW measurement is completed, it detects error and stops 2) In case door is high operation: Never detects this error. 1) Output current >2A 2) In case the condition1) is maintained over 5sec 1) None of OLS and CLS 2) Output frequency >10Hz 3) Feedback speed >120% of Output frequency 4) Output current>0.8A 5) In case the condition1), 2),3) and 4) are maintained over 1sec 6) When CDS or OLS is turned on, Speed is over 8Hz at slow section.

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Code

Part Ctrl. No.

Start Up SI-SR-01-2

Page

69/85

Date

Feb. 2009

Error Name

Operation after error detection

31

CDS error

ON

Saves the Error Information

1) While it is operated normally after OPW measurement, Door position >95% 2) CDS input is ‘off’ while it is under close operation *It is reset again to detect this error at OLS position.

32

CDS error

off

Saves the Error Information

1) While it is operated normally after OPW measurement, Door position< 50% 2) CDS input is ‘on’ while it is under open operation It is reset again to detect this error at CLS position

33

OLS on error

Saves the Error Information

34

OLS off error

Saves the Error Information

35

OPW CDS error

Saves the Error Information

36

OPW OLS error

Saves the Error Information

37

Double command Reversed encoder

Saves the Error Information

S Group check sum F Group check sum

Saves the Error Information and door operation is stopped. Saves the Error Information and door operation is stopped.

1) While it is operated normally after OPW measurement, Door position< 5% 2) OLS input is ‘off’ while it is under open operation It is reset again to detect this error at CLS position. 1) While it is operated normally after OPW measurement, Door position >50% 2) OLS input is ‘on’ when it is not close operation and CLS is not detected It is reset again to detect this error at CLS position. It detects this error the OLS signal is maintained over 1080msec even CLS and CDS are activated. 1) Close order output current >0.7A 2) Close output frequency >1.5Hz 3) Motor stop condition is maintained over 1sec. In case the encoder feed back condition is nothing and this condition is maintained over 1sec, it processes as an encoder error 1) Open order output current >0.7A 2) Open output frequency >1.5Hz 3) Motor stop condition is maintained over 1sec. In case the encoder feed back condition is nothing and this condition is maintained over 1sec, it processes as an encoder error Open and Close command signals are generated at the same time 1) Output current>0.7A 2) output frequency >2.0Hz It is detected under only OPW mode. And the reversed pulses are inputted over 2000. In case S group parameter value is differ from Check SUM, it detects error In case F group parameter value is differ from Check SUM, it detects error

38

41 42

Saves the Error Information and door operation is stopped.

Detection condition

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2.5.16

No

Breakdown condition

AC_CUT switch is turned on. But power is not supplied to PCB.

2

Door operation is not changed to high speed mode after slow speed mode.

3

LED status on PCB is normal but door is not operated even though the DMC switch is turned on.

5 6 7 8 9

10

11

Ctrl. No.

Start Up SI-SR-01-2

Page

70/85

Date

Feb. 2009

Trouble shooting

1

4

Part

CPU WATCH DOG is turned on OPEN/CLOSE command are generated at same time. Rotary Encoder Error OV/LV Error Motor overheated Error Over current Error Commands are normal. And virtual CLS and OLS switches are also normal but door can open only. Door close operation is unable. There is slam at the end point of close

Related TCD in CP

145

Counter action z Check all fuses that is related door system.(5A) ② Check the PJ1.(Fixed condition) ③ Check the both side of PJ1-8 and 17. ④ Check the voltage of PJ1-8 and 17(AC110V).* AC 93.5V ~ 121V. If ① ~ ④ are normal, power circuit in PCB is abnormal. z Check the JN1 and JN2 (Fixed condition). ② Check OLS Switch contact. The red LED must be turned on when a door is fully open ③ When the OLS Switch is activated, check the OLS/CLS LED that is turned on. ④ Check the virtual CLS signal as checking of OLS/CLS LED ① Check the open and close command signal. Replace DCD-232 PCB. z If LED is not turned on, make the open and close command signal forcedly. Open command: Make a short circuit as connecting PJ1- 10 and 14. Close command: Make a short circuit as connecting PJ1- 10 and 14. If above test are normal. Find a wrong connection or miss connection from DOC PCB to top of traveling cable. Refer to Trouble Shooting Manual.

Refer to Trouble Shooting Manual 191 192 193 194 195

Refer to Trouble Shooting Manual Refer to Trouble Shooting Manual Refer to Trouble Shooting Manual Refer to Trouble Shooting Manual z Check the photo sensor function. z Check the safety shoe function and wiring ③ In case of TCD 132 or 133, refer to Trouble Shooting Manual. Increase the data of ‘S[07]CL Creep Pos’ about 50 a trial until it gets good condition.(As much as data is bigger, open start section is longer)

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12

At the beginning of door open, there is noise or shock.

13

The door vibration is found when door is fully opened.

14

OLS is maintained ‘ON’ status. So, the door is unable to close.

SI-SR-01-2

Page

71/85

Date

Feb. 2009

134

15

132 134 135

16

When door is fully closed, the OLS is maintained ‘ON’ status even though CDS and virtual CLS are ‘ON’ status.

188

CDS breakdown

Ctrl. No.

Start Up

Increase the data of ‘S[13]OP Creep Pos’ about 50 a trial until it gets good condition.(As much as data is bigger, close end section is longer.) ① Check the mechanical interference of landing door at the relevant floor. z Check if the friction of car door is set lowly. ③ Adjust the OLS switch position. Refer to Trouble Shooting Manual

OLS is maintained ‘OFF’ status after door open. So, the door is unable to close.

17

Part

Refer to Trouble Shooting Manual z Door close operation is done by only close button on COP (If holding B/T is released, door is opened again) If CLS is ‘On’ status by door close, Normal Operation is possible..(Error Clear) Refer to Trouble Shooting Manual * High speed operation is unable. (Slow speed operation is possible only)

Refer to Trouble Shooting Manual * High speed operation is unable. (Slow speed operation is possible only) As a Hold Type Error, The system memorize the error information until power is turned off.. If it happens with ‘LDS breakdown’, the R5SC relay also turned off.

a. CLS generating condition a) Condition1 : Normal operation status CDS detection & {(Current pulse value – CDS pulse value) >(Max pulse value – CDS pulse value) / 2} In case motor is stopped: {(OPW measurement value – current pulse value) < 300} or {Current pulse value >OPW measurement value In case it is under slow mode (SBD relay < 3) Motor stop & (current pulse value – CDS position) >200 : In case 200 over pulses are inputted after CDS detection. b) CDS OFF error case CDS detection & motor stop & (OPW measurement value - Current pulse value< 300)

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

b..OPW re-measurement mode condition. a) The output frequency is over 400% rather than open creep frequency when OLS is detected b) The output frequency is over 400% rather than close creep frequency when CLS is detected c) In case that the maximum count value of encoder is differ from OPW value over 100 pulses. c. H/B (heart beat LED, LED8): It always blinks with regular cycle.

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Part Ctrl. No.

Start Up SI-SR-01-2

Page

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Date

Feb. 2009

2.6 Potentiometer & Micro Switch 2.6.1 Potentiometer (PTM) a. Installation

Detecting pin

PTM

Micro Switch(110%)

Move the base and adjust the distance(L) from car bottom and top of base to be 15mm by screw b. Spec setting of Potentiometer Applied 1EA : $0018 => “41”, Applied 2EA : $0018 => “42” $0046 : 01 SPEC1 Dip S/W pin No.4 ON position on the DOC-131 PCB c. Connection a) In case one PTM is applied DCL-234

Under Car

POT Mic

PTMA Mic PTM1

1

P24

1

2

REF Volt

2

REF Volt

1

P24

3

Signal

3

Signal

2

REF Volt

4

GDC

4

GDC

3

Signal

5

REF Volt

5

6

Signal

7

GDC

8

4 5

12

4.03V

13

REF Volt

14

Signal

15

GDC

16

Voltage

1.8V 6 mm (Rubber)

No Load (0%):3.8 ~ 4.03V 21

Full Load (100%):1.8 ~ 2.2V

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Start Up SI-SR-01-2

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Date

Feb. 2009

b) In case two PTM is applied

Voltage

No Load (0%):3.8 ~ 4.03V Full Load (100%):1.8 ~ 2.2V

POT Mic

PTMA Mic PTM1

1

P24

1

2

REF Volt

2

REF Volt

1

REF Volt

3

Signal

3

Signal

2

Signal

4

GDC

4

GDC

3

GDC

5

REF Volt

5

6

Signal

7

GDC

4 5

8

PTM2

12 13

REF Volt

1

REF Volt

14

Signal

2

Signal

15

GDC

3

GDC

16

4 5

No Load (0%):3.8 ~ 4.03V

21

Voltage

Full Load (100%):1.8 ~ 2.2V

2.6.2 Micro Switch (20%, 80% 110%) a. Installation

20%

80%

110%

b. Spec setting of Micro Switch In case Micro Switch(20%, 80%, 110%) is applied, $0018 & $0046 data are “00” SPEC1 Dip S/W pin No.4 OFF position on the DOC-131 PCB

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SI-SR-01-2

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Date

Feb. 2009

2.7 DCL-243 and multi PCB Table) Application table of DCL-243 & Multi PCB OPB lineup Front main Front sub Disabled main Disabled sub O X X X O O X X O X O X O O O X O O O O

Amount of PCB DCL-243 Multi PCB 1EA NIL 1EA 1EA 1EA 1EA 1EA 1EA 1EA 1EA

a. TD62083AF Output Current Maximum Rating: 500mA/ch b. OPB B/T LED Ideal Forward Current Maximum Rating: 40mA/per c. Multi PCB is located at main OPB and connected to DCL-243. d. Connection diagram Main OPB

Sub OPB #1

Sub OPB #2

Sub OPB #3

DCL-243 B/

B/T

B/T

LP

LP

LP

Multi-PCB

B/T

LP

Jack

Jack

Jack

Connect in installation

< Wiring diagram of multi PCB and DCL PCB >

Jack

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Feb. 2009

2.8 POSI(RPD) test 2.8.1 Preparation a. Bring car to middle floor with inspection operation. (POSI test is unable at top and bottom floor) b. Put the stop switch to ‘ON’ position in DOR-131 PCB c. To operate car, use Up/Down button in DOR-131 PCB d. Check that the SW2 on DOC PCB is positioned always at ‘WE’. 2.8.2 Proceeding with annunciator a. Key in ‘A85E’, the message, as ‘POSI TEST‘ will be displayed. A

C

D

=

0

4

E

0

0

0

-

0

1

1

0

0

1

P

O

S

I

T

[ 0

F

]

1

0

0

0

0

0

1

1

1

1

0

0

0

0

E

S

T

K

:

0

0

% S

0

1

b. Put the stop switch to ‘OFF’ position in DOR-131 PCB (Normal Mode) If car is at level zone, it will display only ‘POSI TEST’. But if it is out of level zone, it will display ‘UP DRIVE’ message after ‘POSI TEST’. c. Operate car to up upward until ‘DN DRIVE’ message is displayed. d. Operate car to downward until ‘STOP’ message is displayed. e. If POSI test is completed successfully, it will display’ POSI FIN’. f. Else if it is failed, it will display ‘FAIL’. Then, check above ’2.6.1’, and repeat ‘a ~ d’. g. To escape this mode, key in ‘FFFF’.

2.9 Floor height measurement 2.9.1 Preparation a. Check all stop switches that are on ‘Normal’ b. Check all operation switches that are ‘Normal’ c. Check the dimension of shelter plates and POSI d. Check if SDS switch position and distance are correct according to table 11-14 e. Check the I/O condition of each SDS switch. f. Check the signals that are happened at door (CDS, SES, and LDS)

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Date

Feb. 2009

2.9.2 Proceeding with annunciator a. Key in ‘A12E’ and check if annunciator displays ‘ACD=09’ (‘ACD=09 will be displayed until car detects DL switch) A

C

D

=

0

9

E

0

0

0

-

0

1

1

0

0

1

E

N

A

W

B

[ 0 1

0

L

E

5

F

]

5

1

0

0

0

0

0

0

0

0

1

1

1

K

:

0

% S

0

1

b. Then, car will run down until it detects DL switch c. When car stops at bottom floor, press ‘3’ button until car runs up direction. Then annunciator will display ‘FHM ST’. A

C

D

=

0

A

E

0

0

0

-

0

1

1

0

0

1

F

H

M

S

[ 0 1

0

F

]

1

0

0

0

0

0

K

:

T

1

1

0

0

1

1

5

M U

0

1

d. Wait until car stops at top floor by UL. If floor height measurement is finished successfully, it will display as followings A

C

D

=

0

A

E

0

0

0

-

0

1

1

0

0

1

F

H

M

P

A

[ 0 1

0

S

S

1

6

]

1

0

0

0

0

0

K

:

5

1

0

0

1

1

0

% S

0

1

e. Else if it is failed, it will display ‘FAIL’. And car will run down to bottom floor automatically. Then, check above 2.7.1. And repeat ‘a~d’. f. To escape this mode, key in ‘FFFF’. Then annunciator will display as following A

C

D

=

2

7

E

0

0

0

-

0

1

1

0

0

1

[ 0 1

0

g. Turn off and on the main power to reset

1

6

]

1

0

0

0

0

0

K

:

5

1

0

0

1

1

0

% S

0

1

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

2.10 Hall button & IND check 2.10.1

Setting DIP switch1 (SW1)

ON OFF 2

1

3

4

Floor ID Setting

5

6

7

8

Button Type

※ Setting the ID is possible, 63 maximum, by using Floor ID setting segment(No.1~6).

(OFF condition does not exist.) a. Button type setting by using button type segment(No.7~8) (Refer to DHG-161 PCB) Dip Switch 1 setting 7

8

On

Off

Off

Off

Button type Lift No. 2 of duplex or rear side of through type Simplex or Lift No. 1 of duplex front side of through type

b. Dip Switch 2 setting (SW2) (Refer to DHG-161 PCB)

ON OFF

1

2

3

4

On: In case VIP button is installed at upper floor Off: In case VIP button is installed at lower floor On: In case 2 floors are under controlling of 1 DHG-161 Off: In case 1 floor is under controlling of 1 DHG-161

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Part Ctrl. No.

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Date

Feb. 2009

Diagram of hall serial communication DOC-131 SH

3 4

SH

DOP-116 1 2

3 4 5

6

7 8 9

1 2

3 4 5

6

7 8 9 XHA (Plug)

XHA (Cap)

HA 1 2 3 GND 4 DC 24V 5 6

HA 1 2 3 GND 4 DC 24V 5 6

HA 1 2 3 GND 4 DC 24V 5 6

SI-SR-01-2

Page

Button connection check

1 2

Start Up

DHG-161

Top Floor

DHG-161

Top Floor-2

DHG-161

Bottom Floor

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2.10.3

Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

Hall button & IND PCB check(on the basis of Simplex)

a. Check point before power ON ※ Perform this before inserting hoist way cable plug.

- Turn off the control panel power. - Check resistance, disconnection, and jumper in control panel as Tab.3. Tab.3) Check points before power ON NO

Checking contents

Checking point

1

XHA CAP 1 - 2

2

XHA CAP 3 - 4

3

DOC PCB SH Jumper

4

DOC PCB SH Jumper

R = 2±1Ω(check of pulse trans problem in DOC-120 PCB) R = 1㏀ ±200Ω(DC24V power short check) Must be inserted(TRM R connection state check) After SH disconnected, R of both ends of SH must be 120±10Ω(TRM R check).

※ After checking above item 4, re-insert SH(JUMPER) in DOC-131 PCB.

- Check hoist way cable(communication network) as Tab.4. Tab.4) Checks for hoist way cable(communication network) NO

Checking point

1

XHA PLUG 1 - 2

2

XHA PLUG 3 - 4

Checking contents R = 120±10Ω(Check of TRM R in diverging box of bottom floor) Must be opened(Check of DC24V power shortly)

- Insert connector of hoist way cable(XHA). - If above items are normal, power ON. b. Check points after power ON - Checks of control panel side NO 1

Checking point

Checking contents Both of 2 LEDs must be flickered

TX1, IDLE1 LED in DOC-120 PCB

c. Setting Hall check mode - Switch operation board running switch to independent side. - Set button & IND PCB check mode. - If "A82E" entered with KEY PAD of ANN, the below will be displayed in LCD's row 4.

R4 H A L L - Move to floor to be check

C

H

- HALL B/T and IND PCB check at hall side

K

K

:

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Start Up

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Date

Feb. 2009

- Verify HALL B/T and IND PCB's operating as below flow chart. - Canceling the HALL CHECK mode by "FFFF" key in.

R4

H

A

L

L

C

H

K

K

:

F

F

F

F

- Switch operation board running switch to normal side. HALL CHECK MODE? YES

NO

B8 character ON B8 character ON LAMP1 ON B8 character ON LAMP2 ON B8 character ON UP LAMP ON B8 character ON DN LAMP ON B8 character ON UP L/T,CHIME ON B8 character ON DN L/T,CHIME ON B8 character ON ALL B/T LED ON Floor ID DISPLAY(DIPSW1 1~6) High character:F ,Low character:B/T type DISPLAY(DIPSW1 7~8) END

2.10.4

. Installation step of Hall B/T and IND board

a. After disconnecting XHA MIC in controller, change the operation mode to MAINT on the car. b. DIP SW(SW1) Floor ID setting on DHG-161 PCB c. Connection of HA mic jack on DHG-161 d. Connection of HI1 mic jack for DHG-161 PCB and IND board(DCM-1XX) joint. HI2 mic jack : For DUPLEX Lift No.2 e. Connection of HU,HD(for B/T interface) on DHG-161 PCB. f. Connection of HUC,HDC(for Duplex No.2, disabled person B/T applied) on

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Date

Feb. 2009

DHG-161 PCB. g. Connection of HF1(Hall lantern applied) mic jack on DHG-161. (HF2 :For DUPLEX Lift No.2) h. Connection of HC1(Hall chime applied) mic jack on DHG-161. (HC2 :For DUPLEX Lift No.2) i. Repeat above b). ~ h). against all floors. l. When you complete work until i), connect XHA MIC to CP after main power off. m. Turn on the main power after XHA MIC connection to CP * Above work procedure is to protect PCB damage that occur sometimes while you work in hoistway for wiring.

2.11

Load setting

2.11.1

No load setting

a. Preparation a) Locate the car at bottom floor and keep the car 0% load. b) Switch NORMAL/STOP S/W of DOR-131 PCB to STOP. c) Check that the SW2 on DOC PCB is positioned always at ‘WE’. d) Check if R5SC (Safety Check) relay is off. b. Setting. a) Press “A61E” and check if annunciator displays as below: A

C

D

=

0

3

E

0

0

0

-

0

1

1

0

0

1

S

U

C

C

E

[ 0 1

S

0

S

1

]

1

0

0

0

0

0

K

:

0

1

0

0

1

1

0

% S

0

1

b) If no load setting is failed, annunciator will display ‘FAIL’ instead of ‘SUCCESS’ 2.11.2

Full load setting

a. Preparation a) Locate the car at bottom floor and keep the car 100% load. b) Switch NORMAL/STOP S/W of DOR-131 PCB to STOP. c) Check that the SW2 on DOC PCB is positioned always at ‘WE’. d) Check if R5SC (Safety Check) relay is off. b. Setting a) Press “A62E” and check if annunciator displays as below:

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A

C

D

=

0

3

E

0

0

0

-

0

1

1

0

0

1

L

O

A

D

[ 0 1

0

1

]

1

0

0

0

0

0

K

:

?

Part

Start Up

Ctrl. No.

SI-SR-01-2

Page

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Date

Feb. 2009 0

0

0

0

1

1

1

0

1

0

0

E

% S 1

b) Then key in ‘100E’ after K: c) If full load setting is completed, annunciator will display ‘SUCCESS’. d) Check if current load is displayed on annunciator.

Caution

No load setting must be done before full load setting.

2.12 Adjustment of load compensation gain a. Unload all inside of car (0%) b. Bring car to middle floor c. Check if there is shock as operating car to down direction d. If there is any start shock as following table. Reversed shock Increase data of address’0208’H (short up direction) Forwarded shock Decrease data of address’0208’H (Short down direction) Gain adjustment is available from 0~64H (as decimal: 0~100) e. Check if there is shock as operating car to up direction. f. If there is any start shock as following table. Reversed shock Increase data of address’020A’H (short down direction) Forwarded shock Decrease data of address’020AH (Short up direction) Gain adjustment is available from 0~64H (as decimal: 0~100)

2.13 Stop shock adjustment 2.13.1 Preparation a. Unload all inside of car (0%) b. Read address ‘9224’H by ‘A22E’ as operating car. 2.13.2 Adjustment for door zone approaching a. In case leveling speed is fast. Data of address 9224H is displayed [55]

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Part Ctrl. No.

Start Up SI-SR-01-2

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Date

Feb. 2009

b. In case leveling speed is slow Data of address 9224H is displayed [AA] c. Pgc_gain adjustment (00H ~ 30H) Address Fast approaching Increase every 5 with Long distance travel(0212H) hexadecimal value

Slow approaching Decrease every 5 with hexadecimal value

Increase every 5 with hexadecimal value

Decrease every 5 with hexadecimal value

Short distance travel(0214H)

d. If Pgc_gain is correct, address ‘9224’H will have [00] data. 2.13.3 Shock adjustment for level before10mm a. As a speed control signal when car approaches floor level before 10mm, it can be adjustable between 0~FH. b. Inv_Linear_10 adjustment. Address Big vibration Decrease every +1 with 0202 hexadecimal value

Boring leveling during long time Increase every 1 with hexadecimal value

2.13.4 Brake time adjustment a. As a leveling control signal, it can be adjustable between 0~FH b. In case Inv_Linear_10 has big data, there will be a shock as closing brake, then decrease data of Inv_Comp_Dist every 1 hexadecimal value. Address 0204

Shock by brake close Decrease every +1 with hexadecimal value

Delayed leveling Increase every 1 with hexadecimal value

2.14 Level adjustment This adjustment for address ‘0206’H will effect on all floors not any special floor. So, it requires analyzing level gap of all floors and calculating average of gap. 2.14.1 Sequence a. Proceed floor height measurement b. Record about all floor gap c. Adjust shelter plates position that all floors have almost same level gap when car stop each floor. d. Proceed floor height measurement again e. Check and record again about all floors.

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Start Up

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SI-SR-01-2

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Date

Feb. 2009

f. Change data of address ‘0206’H according to below table Hex

Data(mm)

Hex

Data(mm)

Hex

Data(mm)

Hex

Data(mm)

00H

-15

08H

-7

10H

1

18H

9

01H

-14

09H

-6

11H

2

19H

10

02H

-13

0AH

-5

12H

3

1AH

11

03H

-12

0BH

-4

13H

4

1BH

12

04H

-11

0CH

-3

14H

5

1CH

13

05H

-10

0DH

-2

15H

6

1DH

14

06H

-9

0EH

-1

16H

7

1EH

15

07H

-8

0FH

0

17H

8

1FH

g. If adjustment of car level gap is not perfect, repeat above ‘a~f’.

Car level Landing sill Car level

Car level Landing sill Car level

In case car stops before level,

In case car stops after level,

increase data of 0206H

decrease data of 0206H

< Adjustment concepts according to car stop condition >