FIM Pulse™ Start-Up: P ™ CSB M [PDF]

Zitiervorschau

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 1/13

Pulse™ Start-Up

This work and the information it contains (collectively referred to as ‘Work’) are the confidential property of the Otis Elevator Company (‘Otis’). This Work is delivered on the express condition that: it will be used or reproduced by Otis employees exclusively for, or on behalf of, Otis; it will not be disclosed, reproduced, or distributed by or to others, in whole or in part, without the prior written consent of Otis; and, it and any copies will be promptly returned to Otis upon demand or upon termination of employment.

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

FIM

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 2/13

Pulse™ Start-Up

1.

Introduction

Definition & Acronyms Pulse™—Resistance Based Inspection Monitor CSB—Coated Steel Belt JHA—Job Hazard Analysis LED—Light Emitting Diode LOTO—Lock Out Tag Out REM—Remote Elevator Monitoring RSL—Remote Serial Link SVT—Service Tool SR—CSB Starting Resistance

Purpose This document will be used to provide System Integration Teams with component information about the start-up of the Pulse CSB monitoring system. The System Integration Team will use this information to provide system specific information for field mechanics.

Overview The Pulse™ CSB monitoring system is used to continuously monitor the condition of the steel cords inside the CSB. It will signal an alert or an alarm when the steel cords are damaged or worn, or when health of the monitor system is compromised. The Pulse™ controller could be connected to REM, which can provide the alert, alarm, and system health to local personnel.

Safety All jobsite work activity must be in full compliance with Otis World Wide Jobsite Safety Standards (WWJSSS). When carrying out this procedure particular consideration should be given to control of the elevator, LOTO, hoisting and rigging, ensuring public safety (signs and barriers), working in close proximity of unguarded rotating equipment (sheaves) and the wearing of appropriate personal protective equipment. It is required that field personnel conduct an appropriate JHA for the task at hand to familiarize themselves with the work task and environment.

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM 2.

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 3/13

Pulse™ Start-Up Confirm Pulse Installation

Note: refer to Pulse Installation Instructions, AAA21700AG_RBI_FIM

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 4/13

Pulse™ Start-Up

3.

Wiring P12

P17

P17 is connected to input power (20VDC - 32 VDC). pin 2 is connected to 20VDC - 32VDC pin 1 is connected to 20VR - 32 VR P12 (RELAY_OUT and RELAY_IN) is connected to the elevator control system. pin 1 is RELAY_OUT pin 2 is RELAY_IN Note: connection of this signal in series with the elevator control system's slack rope switch / motor thermal contact input will cause the elevator to respond to a Pulse alarm by stopping at the next committable landing, opening the doors, and shutting down (if the elevator is in motion) or by opening the doors and shutting down (if the elevator is at a landing).

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 5/13

Pulse™ Start-Up

4.

RSL Addressing

SW1

S1 dipswitch is set to address 0 (all switches in OFF position) to disable RSL.

Unpublished Work Copyright © OTIS Elevator Company

PULSE™ CSB MONITOR

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

34 kN and 43 kN Coated Steel Belts

FIM

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 6/13

Pulse™ Start-Up

5.

Power Up CSB LEDs POWER LED

All coated steel belts, monitor connectors, shorting connectors, and wiring must be installed before power is applied. The RSL address must be set before power is applied. Green POWER LED will illuminate when power is applied. Red CSB LEDs should be off (assumes learn operation is not yet performed).

Unpublished Work Copyright © OTIS Elevator Company

PULSE™ CSB MONITOR

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

34 kN and 43 kN Coated Steel Belts

FIM 6.

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 7/13

Pulse™ Start-Up Automatic Learn Operation using LEARN Switch

LEARN switch

Prerequisites for learn operation: 1. all coated steel belts must be installed with proper connectors 2. resistance of installed coated steel belts must be within 10% Press the LEARN switch five times within five seconds to initiate learn operation. This automated learn operation using the LEARN switch can be performed successfully only one time. It is intended to be used for a new Pulse unit installed on an elevator with new coated steel belts. After the learn operation is successfully completed, subsequent learn operations (if required) must be performed using the service tool. This feature prevents the inadvertent re-learning of coated steel belt resistance.

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM 7.

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 8/13

Pulse™ Start-Up Manual Learn Operation using Service Tool

The manual learn operation using the service tool is required when installing a Pulse unit for an elevator that has run more than one hundred thousand (100,000) times or for an elevator that has been in service more than one year. The manual operation enables the user to enter a CSB length (the length entered applies to all CSBs connected), and the CSB starting resistance is calculated: (CSB length (m)) * (cord resistance per meter) * (number of belt cords). 1. Connect service tool to PULSE service tool port. 2. Access the Start Resistance data entry (menu F-1-1) 3. Verify no learn operation is in progress 4. "Any Previous SRs Erased OK? (9=Y)" 5. Press 9 ONLY IF USER IS CERTAIN THAT PREVIOUS STARTING RESISTANCE VALUES MUST BE ERASED. 6. "Enter BeltLength 000.00 meters" 7. Enter belt length (meters) to within 100 mm. 8. "RBI Learn in progress . . .” 9. "Storing Data . . . . Then resetting . ." If the belt length entered is unacceptable, a message will appear: "Illegal SR press Clr to try again". Verify that the Pulse CSB Monitor is monitoring the CSBs, i.e., each CSB LED should be ON steady.

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM

8.

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 9/13

Pulse™ Start-Up

Automatic Learn Operation using Service Tool

The automated learn operation using the LEARN switch can be performed successfully only one time. It is intended to be used for a new Pulse unit installed on an elevator with new coated steel belts. After the learn operation is successfully completed, all subsequent learn operations (if required) must be performed using the service tool. This feature prevents the inadvertent re-learning of belt resistance. Important note: performing a subsequent learn operation after completing one successful learn operation will cause the earlier data to be erased and replaced with the new data. THEREFORE, DO NOT PERFORM A SUBSEQUENT LEARN OPERATION TO CORRECT A FAULT ON AN ELEVATOR THAT HAS BEEN PLACED INTO SERVICE! The automatic learn operation using the service tool cannot be used for an elevator that has run more than one hundred thousand (100,000) times or for an elevator that has been in service more than one year. Instead, follow the procedure for the manual learn operation using the service tool. The automatic learn operation is used for an elevator when the entire set of coated steel belts is replaced with a set of new coated steel belts. 1. Connect service tool to PULSE service tool port. 2. Access the Start Resistance Auto Learn (menu F-3-1) 3. Verify no learn operation is in progress 4. "Are new Belts Installed? (9=Y)" 5. Press 9 ONLY IF USER IS CERTAIN THAT THE COATED STEEL BELTS HAVE NO SIGNIFICANT WEAR AND THAT A NEW LEARN OPERATION IS REQUIRED. 6. "Any Previous SRs Erased OK? (9=Y)" 7. Press 9 ONLY IF USER IS CERTAIN THAT PREVIOUS STARTING RESISTANCE VALUES MUST BE ERASED. 8. "RBI System now in Learn Mode . . ." 9. "RBI Learn in progress" 10. "Storing Data . . . Then resetting . ." Verify that the Pulse CSB Monitor is monitoring the CSBs, i.e., each CSB LED should be ON steady.

Unpublished Work Copyright © OTIS Elevator Company

PULSE™ CSB MONITOR

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

34 kN and 43 kN Coated Steel Belts

FIM

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 10/13

Pulse™ Start-Up

9.

Reset Operation LEARN switch

Press LEARN switch three times within five seconds to reset alarm and alert conditions. Note: the RESET switch is not used to reset faults; it is used to configure and install software on the printed circuit board. If condition(s) that caused the fault persist, the fault will reappear after the next measurement cycle (60 seconds).

Unpublished Work Copyright © OTIS Elevator Company

PULSE™ CSB MONITOR

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

34 kN and 43 kN Coated Steel Belts

FIM

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 11/13

Pulse™ Start-Up

10.

CSB LED Status CSB LEDs

Each CSB LED displays a number of status conditions. However, to simplify the display, the specific cause of any alarm or alert condition must be determined using the service tool. LED OFF steady ON steady high speed flashing (50 ms ON, 50 ms OFF) med speed flashing (250 msON, 250 ms OFF) low speed flashing (1 sec ON, 1 sec OFF)

Status Condition belt is not being monitored belt is being monitored SR learn process, alarm condition or monitor system failure alert condition

There are several possible causes, each with a specific fault code, for an alert or an alarm. Refer to the service tool manual AAA21700AG_RBI_ADT for instructions how to access the alert and alarm fault codes.

Unpublished Work Copyright © OTIS Elevator Company

PULSE™ CSB MONITOR

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

34 kN and 43 kN Coated Steel Belts

FIM

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 12/13

Pulse™ Start-Up

11.

Test Operation TEST switch

Press TEST switch to test the response of the elevator control system to an alarm condition. This is done by forcing the resistance of the CSB to its maximum value.

Unpublished Work Copyright © OTIS Elevator Company

OTIS - OECF FIELD INDUSTRIAL ENGINEERING

FIM 12.

PULSE™ CSB MONITOR 34 kN and 43 kN Coated Steel Belts

Dwg: AAA21700AG_RBI_SUR Date: 03/03/2010 Page: 13/13

Pulse™ Start-Up Service Tool

Note: refer to Pulse Advanced Diagnostics and Troubleshooting Guide, AAA21700AG_RBI_ADT

The OTIS service tool is not required to install the Pulse CSB Monitor or to service the Pulse CSB Monitor. However, additional information about use of the service tool with the Pulse CSB Monitor can be found in AAA21700AG_RBI_ADT.

Unpublished Work Copyright © OTIS Elevator Company