Di1 (Si210) Elevator: Start-Up Routine [PDF]

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Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part. Ctrl. No.

PCB SI-SR-01-1

Page

1/49

Date

Nov. 2006

3. PCB application 3.1. PCB classification a. Classification by name A Type

B Location

C Function

D

E

F

Speed

Seg.

Work. seg.

Working Segment When works are segmented within a PCB, mark with 0~9.

PCB Segment

PCB speed segment 1 : 60 ~ 105m/min

When the PCBs of the same function has various forms and are not classified in A, B, C and D, mark with 0~9, A, B… sequentially

When the PCB is used commonly regardless of speed, use the type name developed and applied first. PCB function segment C : Control P : Power (Power supply) A : Annunciator S : Supervisory panel L : LON PCB location

Distributed control

R : I/O(Input/Output)

P : Power electronics

D : Door

O : Operation

G : G/A (Gate Array)

H : Hall

I : Indicator

C : Car

V :Voice(Voice synthesizer)

D : Door

F : Flickering

S : Monitoring panel

M : Dot Matrices

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

b. PCB application standard Speed Segment Usage

Part. Ctrl. No.

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Date

Nov. 2006

Si210 60~105 m/min

Main CPU PCB for operations

DOC – 130 (Standard)

DSP PCB speed control

DPC – 121 (Standard)

GDC PCB

DPP – 150 (L-IPM 50,75A), 140(L-IPM 100,150A)

Power rectifying section

DOP –116 DOM – 110A (Fire, Generator)

MIC PCB

DOM – 110B (Fire, Generator, Emergency) DOM – 111A (Domestic)

DOR – 100 (Emergency of Domestic) DOR – 101 (For supervisory) Relay PCB

DOR – 110A (Fire, Emergency) DOR – 120 (Generator) DOR – 131 (Standard)

Panel for local Supervisory

DOS –100

Car LON PCB

DCL – 243

CPI PCB

DCM –12X.

Hall PCB

DHG – 161

Vertical type PCB

DCM – 10X,

Horizontal type PCB

DCM – 11X,

INV. DOOR PCB

DCD – 231,

Car

Hall

Door

SI-SR-01-1

Page

DPP – 111 (IGBT 200A)

Control Panel

PCB

Part.

Di1(Si210) Elevator FOD 3.2.

Ctrl. No.

Start-Up Routine

Overseas Support Team

PCB SI-SR-01-1

Page

3/49

Date

Nov. 2006

DOC-130 PCB

3.2.1. Layout of DOC-130 PCB a. Picture of DOC-130 PCB

SVC tool Connector

SD: DEBUG ST: HPC I/F SH: Hall Communication

SVC tool Power SW SW2

SM: CRT Communication

SW3

SH SM SL

JP1

Car Commu Terminal Resistor SC: Car Comm -unication

SL: Duplex Communication

CB: Car Safety SW (Fire operation)

Left

SPEC1

Right

SPEC2

DIR

CA: Car Door SW (OPB SW, SES)

TMR1 HA: Hall, Pit SW

AC: Additional Out put

Normal Maint

AA: In put (Fire, Air condition)

To VA connector of DPC PCB

Abnormal

+5 V +15 V

AA: Out put (Fire, Air condition)

GND GND G48

AF: SW connection In control panel

CT: CTT connection In control panel

Fuse Resistor

RE Rotary Encoder

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part. Ctrl. No.

PCB SI-SR-01-1

Page

4/49

Date

Nov. 2006

3.2.2. Function of DOC-130 PCB a. Details a) DIR (red): Indicates rotary encoder direction setting. If there is any error on the direction setting, LED will light up. If normal, LED will remain off. b) ALM (red): Indicates alarms. If there is one error among the following 5 conditions, relative LED will light up. No.

Conditions

Error detection method

1

Safety relay error

R5SC Relay remains OFF

2

DOC PCB

Watchdog error

SYS1 LED remains ON or OFF

3

DPC PCB

Watchdog error

SYS2 LED remains ON or OFF

4

P48V error

PF LED remains ON (Lights up)

5

LON communication error

SER LED remains ON

c) SYS1 : Flickers when DOC Watchdog is normal. If abnormal, remains ON or OFF. d) SYS2 : Flickers when DPC Watchdog is normal. If abnormal, remains ON or OFF. e) PF : Remains OFF when P48 is normal. If abnormal, remains ON. f)

LON : LED for checking LON communication. If the communication with CAR LON is normal, it will flicker. If abnormal, remains ON or OFF.

g) TD1 : G/A Com. checking LED. Flickers during communication and remains OFF other times. h) TD2 : G/A Com. checking LED. Flickers during communication and remains ON other times. i)

TD3 : G/A Com checking LED. Flickers during communication and remains OFF other times.

j)

CDS: Car door switch checking LED. When door is closed, it will be turned on. (Open: OFF)

k) R5SC: Safety checking LED. If normal, remains ON l)

R2LD : Hall door checking LED, it will be turned on when all of hall door are closed

m) RDZ: Door open Zone checking LED. If car is at Door Zone it will be turned off. But it is at out of door zone, it will be turned on n) R1ML, R7LF, R7FN: CTT work checking LED. When related CTT works, they will be turned on o) Fuse Resistor: In case that electric noise flows through P48V line to DOC-130, the resistor protects DOC-130 from damage as a fuse function Replace the resistor in case of TCD84, 85, & 95 and failure of resistor* [How to replace resistor]

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part.

PCB

Ctrl. No.

SI-SR-01-1

Page

5/49

Date

Nov. 2006

Push button for releasing

1) Switch off main switch before starting work. 2) Remove the resistor (3) with pressing push button 3) Prepare fuse resistor that is placed in spare fuses packing 4) Assemble new fuse resistor with pressing push button. (2 fuse type resistors are packed for spare)

※ Caution Green LED will flicker and red remains OFF in normal conditions. Yet, TD1, 2, 3 LED flicker in a shorter internal than other green LED. b. Function table of switches, jumpers and dip switch (located in DOC PCB) No.

Name

Switches

Function

Usually

1

SW2

Slide switch

WE : EEPROM writing

+ 5V position

2

RESET

Tact

Run CPU Reset

3

SPEC2

DIP SW(8P)

Spec. setting 2

4

SPEC1

DIP SW(4P)

Spec. setting 1

5

TMR1

HEX SW

Light timer of car

6

NOR/ABNOR

Jumper 6P

7

DIR

Jumper Pin

Detects door zone in emergency Selects rotary encoder direction

8

SH

Jumper Pin

Terminal R setting 1 G/A

9

SM

Jumper Pin

Terminal R setting 2 G/A

10

SL

Jumper Pin

Terminal R setting 3 G/A

11

JP1

Jumper Pin

Terminal R setting 4 G/A

12

SW3

Slide switch

ANN(DOA-100) Power switch

13

MAINT

Jumper Pin

Door open out of DR zone in Maint.OPR.

Normal

Removed

Part.

Di1(Si210) Elevator FOD

Ctrl. No.

Start-Up Routine

Overseas Support Team

PCB SI-SR-01-1

Page

6/49

Date

Nov. 2006

a) SW2 : WE position → EEPROM writing enable: when Spec. is changed into DOA PCB at the side +5V position → EEPROM writing unable : normal Slide

WE

+5V

※ After Spec. Modification, JP1 should be positioned on +5 to prevent the spec. data

from deletion. b) Reset: Reset Run CPU, Speed CPU and LON CPU c) SPEC setting 2 : SPEC2 SPEC2

Setting during ON

Setting during OFF

1

Forcedly door closing is invalid

Forcedly door closing is valid

2

Door time fixed(5 sec)

Door time is flexible( SPEC data)

d) SPEC setting 1 : SPEC1 SPEC

Setting during ON

Setting during OFF

1

With duplex operation( DOC-130)

Without duplex operation

2

Lift # 2( DOC-130)

Lift # 1

3

Unused

Unused

4

Load detector - Potentiometer

Micro Switch(20%, 80%)

5

Setting to verification mode

Normal position

6

Voice synthesizer exist

Voice synthesizer none

7

Emergency(Fire) exist

Emergency(Fire) none

8

In-factory checking mode

Normal

※ Car ID setting for lift#1 and #2 is available only when 1st bit is ON.

checking mode of 5th bit is ON, checking points can be registered through CRT monitoring system. e) In-car light timer setting(TMR1) BIT

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

Seg.

No limit

1

2

3

4

5

6

10

15

20

30

45

60

90 120 180

※ Factory set value is BIT A (30 min). ※ In-car light timer setting, is to set the time SPAN for in-car light to turn OFF when there is

no hall call or car call. ※ Setting Bit value to 0 means, light will be turned ON/OFF by switch.(Remains ON status) ※ The hexa switch is weak, be sure to use cross-shaped driver of a proper size.

f) DIR: Decision of the direction of rotary encoder.

LEFT

- Right arrangement: RIGHT

SHORT PIN RIGHT

DIR

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part.

PCB

Ctrl. No.

SI-SR-01-1

Page

7/49

Date

Nov. 2006

- Reverse arrangement: LEFT ※ In case jumper pin is not jointed, System will consider that right direction.

g) SH: Terminal resistor setting for hall net Set the terminal resistor at 'SH' at each elevator in case of single operation. But in case of parallel operation, set as below. E/L #2

E/L #1 Remove SH Jumper Pin SH

SL CONN.

Set 1st rise of Hall Net

Set

Set SH Jumper pin in case of (1 line Hall Net). But remove it in case of 2 line hall nets

SH

In case of 2 rise

2nd rise of Hall Net

※ Do not set the terminal resistor 'SL' connector ※ In case of simplex elevator, insert jumper pin on TRM1 ※ In case of duplex system, remove SH jumper on both elevator, and set the hall type by

dip switch( SPEC1-7th pin ON) on DHG PCB of E/L #2 h) SM: Terminal resistance setting of CRT monitoring net.

Remove SM Jumper pin

E/L #1 SM

E/L #2 SM

Set SM Jumper pin

SM

SM

CRT monitoring panel

※ In case of duplex operation, insert jumper pin into only the side to which CRT monitoring

panel is not connected directly.(Farther side from CRT SV panel) i) SW3: Power switch for ANN Whenever it is connected to DOC PCB, surely turn off this switch if main power is turned on. After ANN connection, turn on this switch. If you key in '0' 4 times on key pad, the screen will be initialized. j) MAINT: In order to open door beyond the door opening zone, you shall (a) Set the AUTO/MAINT switch of DOC-130 PCB in control panel to MAINT. (b) Insert a MAINT jumper. Caution: Be sure to remove MAINT jumper short pin after installation at (highspeed operation).

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part. Ctrl. No.

PCB SI-SR-01-1

Page

8/49

Date

Nov. 2006

※ Function of each connector in DOC PCB

Connector

Number of Pin

Function

CA

18 PIN

Car input signal and door input/output signal

CB

8 PIN

Car side switch input

CT

18 PIN

CTT wiring in Control panel(DOC-130)

AA

8 PIN

Input in control panel

AF

8 PIN

Switch Input in control panel(DOC-130)

AC

8 PIN

Output in control panel (Relay drive)

AB

18 PIN

Input and output(Relay drive) in control panel

HA

10 PIN

Hoist way limit switch input

TB1

Terminal Block

SD

4 PIN

ST

4 PIN

RS-232 Serial Port(for HPC)

AD

4 PIN

Rotary encoder power supply and signal

SH

4 PIN

Hall board G/A communication

SM

4 PIN

Monitoring panel & GEMS G/A communication

SL

4 PIN

SC

2 PIN

DC power supply in DOC-130 PCB

G/A communication in Parallel operation(DOC-130) Car LON communication

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part.

PCB

Ctrl. No.

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Date

Nov. 2006

3.2.3. Terminal Resistor a. Terminal Resistor of Simplex

SH

SH

Set of Terminal Resistor

#32 DHG-161

#2 DHG-161 #1 DHG-161 Set of Terminal Resistor

b. Duplex a) Terminal Resistor of Duplex

DOC-130 SL SH

DOC-130 SL SH

Communication line for Duplex

Set of Terminal Resistor

Remove jumper pin

#32 DHG-161

#32 DHG-161

#2 DHG-161

#2 DHG-161

#1 DHG-161

Set of Terminal Resistor

Set of Terminal Resistor

#1 DHG-161

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

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b) Repeater PCB A repeater PCB is applied to No.1 control panel in case the 2 Hall line and above 16 floors

Normal : Flickering

Normal : Flickering

Abnormal : ON or OFF

Abnormal : : ON or OFF

No.1

No.2

DOC-130

DOC-130

01 SL 02

01 SL 02

TML3 05 06 GND P24

Normal : ON Abnormal : OFF

#17 DHG-161

#17 DHG-161

Above 16 floors

Above 16 floors

#2 DHG-161

#2 DHG-161

#1 DHG-161

#1 DHG-161

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

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Date

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3.2.4. Program IC (Board) Program IC is likely to be removed or changed by light or static electricity as it is written electrically. Much care should be taken in handling. DOC-XY TYPE sticker attaches program element. X represents horizontal coordinate(1∼15) and Y vertical coordinate(A∼M) a. DOC-130 PCB ①









b. Program IC of DOC-130 PCB Name

Loc. Coor.

Applied IC

Function

U51(EVEN)



1A M27C1001,M27C2001 Contains driving CPU O/S and driving program

U52(ODD)



2A M27C1001,M27C2001 Contains driving CPU O/S and driving program

U55



3A 28C64

Sets spec.

U40



5C GAL22V10

Drives speed CPU and output side

U51



5D 27C256

LON CPU O/S and program

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

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PCB SI-SR-01-1

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Date

Nov. 2006

z If each program has erased or damaged, following symptoms will happen

Name

Function

Symptoms

U51(EVEN) Operates run CPU SYS1 LED does not blink. U52(ODD) Operates run CPU SYS2 LED does not blink. U55

Sets spec.

Floor information is garbled.

U40

OUTPUT DRV

Each relay and contactor doesn't operate.

U51

Operates LON CPU

LON CPU O/S and LON program communication is invalid

c. Checking point at failure a) When SYSI LED doesn't flicker - Verify that +5V voltage is within +4.65V~+5V. - Verify that ROM (27C010) is properly inserted. (Verify that even side and odd side are not switched.) b) When no letter appears on LCD (Liquid Crystal Display) of DOA-100 PCB - Verify that ANN connector is properly connected. - Make LCD brighter by turning the variable resistance (VR1) of DOA-100 PCB (New model has nothing) c) When floor information can not be written - Verify that the jumper of coordinate 3B is set to WE position. (Writing is possible only with WE position)

Di1(Si210) Elevator FOD Overseas Support Team

3.3.

Start-Up Routine

DPC-121 PCB

3.3.1. Configuration and Diagram a. Picture of DPC-121 PCB 121

Part. Ctrl. No.

PCB SI-SR-01-1

Page

13/49

Date

Nov. 2006

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

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Date

Nov. 2006

b. Diagram of DPC-121 PCB VA

DPC-121

+5V +15V -15V GND

Connector Function POWER(+5,+-15,GND) POWER(+5,+-15,GND) HALL CT C1VD Driving ALP Communication IO, I/F(DOC1XX PCB) DPP 1XX PCB Connection

DA CARD BRAKE Current Control

Function

Remark EL normal EL abnormal

H/W error detection

1.Under Voltage detection EL normal MONITOR 2.CPU ERROR detection

ON or OFF CPU

CPU normal(stop) CPU normal(runing)

LED1 Red LED2 Green

SPI

FLICKER(2/SEC) FLICKER(4/SEC)

CPU error CPU error detection

CPU

VJ

FLICKER(2/SEC)

SI

ALM

ALM

China ALP

Factory(PC MONITOR)

Indication OFF ON

LED

Remark DI1 DI2

VG

VB

Seg VA VF VB VC VD VE VG SPI JTAG VDA VJ

VC

JUMP

V

D

JP2 JP3

IGBT TYPE

Remark

ROM WRITE SI DI1,2 IGBTCapacity

DA CARD

JP4

Function NORMAL Factory ROM WRITE ENABLE NORMAL SIGMA Model DI1,2 Model

JTAG

JP1

Position MP MC WE NC SIGMA DI1,2 75/150[A] 100/200[A]

VE VD

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Part. Ctrl. No.

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Date

Nov. 2006

3.3.2. Detail of DPC-121 PCB a. Check connector connection before power input In case of 60~105m/min, verify that connector VA (Control power), VB (CT), VC (C1VD), VE (1/0,1/F), VG (GDC), VJ (DPC PCB = Brake control current) are connected. ※ VD(Used for ALP function), VDA(D/A CARD), VH(SERIAL) and VF(Control power for

120~150m/min) are not connected. b. Check Jumper. a) Setting of JP4 Verify that Jumper, inverter H/W over-current detector, are set according to below table Jumper No.

IPM Capacity

Motor Capacity

No. 1 ~ 2

75A, 150A

4.4~7.5kw. 13~15kw

No. 3 ~ 4

100, 200AA

9.5~11kw. 18~22kw

b) Setting JP1 Jumper No.

Function

MP

Normal position

MC

For factory

Jumper No.

Function

SIGMA

For SIGMA(Si control panel) model

DI1,2

For DI model

c) Setting JP3

d) Setting JP2 Jumper must be inserted to NC pin of JP2 at ordinary times For the DSP writing, The jumper pin must shorted always at WE Jumper No.

Function

WE

DSP SPEC Write(When input “A52E”)

NC

Normal

c. Check control power when inputting power a) As power voltage is set in the factory, checking is usually unnecessary. If circuit operation is abnormal, check the voltage according to following table. If the measured value is out of the regular range, never reset the value, and

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

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PCB SI-SR-01-1

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Date

Nov. 2006

Measure again with another instrument in case of measuring equipment failure. b) Power input terminal Measuring point

Voltage

VA (+5V & GND)

DC + 5V ± 2%

VA (+15V & GND)

DC +15V ± 2%

Error correction 1. Verify that AC 93~122V is applied to SMPS power input terminal 2. Check the output voltage of SMPS after removing connection between SMPS and DPC PCB. If each power is out of range from allowable error ±2%, replace SMPS

VA (-15V & GND)

DC -15V ± 2%

3. Check the output voltage of SMPS after re-wiring between SMPS and DPC PCB. if each power is out of range from allowable error ±2%, replace SMPS 4. If SMPS is normal, replace DPC PCB

e. Check WDT a)

Verify that CPU LED(Green) flickers at 0.5 second interval with power ON.

b)

The LED flickers at 0.25 second interval in motor operation.

Caution: WDT (WATCH DOG TIMER) monitors that the program calculation of speed control

CPU operates properly. If WDT does not flicker at 0.5 second interval during adjustment or it remains ON or OFF the speed control CPU may seriously fail. Thus every error shall be inspected thoroughly. c) In such case, check 5V,

±15V power, ROM or ROM socket error, or connector

connection error. f. Check ALM LED a) Verify that LD1 ALM LED (Red) turn ON, and then, OFF after about 2 seconds. ALM LED is for inverter H/W safety check and turns ON when the followings are detected. (a) Over current is detected in inverter. (J5H Jumper is not inserted) (b) WDT of speed control CPU has failed. (c)

U phase arm -short circuit of IPM or GATE SMPS power has failed.

(d) IGBT U-phase ARM is short-circuited and GATE PCB power has failed. (e) IGBT V-phase ARM is short-circuited and GATE PCB power has failed. (f) IGBT W-phase ARM is short-circuited and GATE PCB power has failed. (g) Over current is detected on DC Link end. (h) Regenerative IGBT and GATE transformer power have failed.

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part. Ctrl. No.

PCB SI-SR-01-1

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Date

Nov. 2006

Caution: If ALM LED turns ON in inputting power and does not turn OFF, operation is

impossible. Perform an inspection according to the above ‘a ~ h’. as shown below. b) Verify that JP4 Jumper is properly inserted.(If not inserted, ALM LED turns ON) c) Verify that WDT LED is flickering normally. d) In case of above ③ ~ ⑧ , check the connectors of DPC-121 PCB and verify that GATE SMPS, GATE TRANS input is applied by AC 110V+10%,-15%.. e) Check IGBT stack or IPM connection conditions (disconnection and loose bolts) g. Check C1VD contactor input (Option) a) Verify that C1VD contactor is energized about 3 seconds later from power input. Caution: If DC Link volt. does not reach 330V even after 8 sec. (Low- voltage error),

turn OFF C1VD contactor and then ON. Then, check the voltage after 8 seconds. If the voltage is still low, turn OFF the contact and generate charging circuit failure error. b) In this case, main power circuit connection, GATE SMPS (Trans) input or connection, charging circuit OFF, IPM, IGBT or regenerative IGBT ON may have failed. Thus, check these conditions. h. Cautions for adjusting of speed control gain value a) Adjusting of speed control gain value affects riding comfort and leveling accuracy of the car. b) Use accelerator to change gain. c) Speed control gain can be changed within -50 % ~ 150 %. (Refer to Annunciator data) d) High gain value causes excessive vibration and low gain value causes stalling or starting shock.

Di1(Si210) Elevator FOD Overseas Support Team

3.4.

Start-Up Routine

Part.

PCB

Ctrl. No.

SI-SR-01-1

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Date

Nov. 2006

DPP-150(140) PCB

3.4.1. Diagram of DPP-150 PCB

Seg

Function

GU1

15V

GU2

Ground U

Seg

Function

GV1

15V

GV2

Ground V

Seg

Function

GW1

15V

GW2

Ground_W

Seg

Function

GX1

15V

GX2

Ground W

GX3

-9V

Seg

Function

TH1

Thermal1

TH2

Thermal2

Connected to 'VG' connector of DPC PCB

Caution

Don't touch stack when light ON after power OFF. Seg

Explanation

GW1

Over 50V on DC link

GW2

Below 50V on DC Link

3.4.2. Main performance Item

Performance

Detecting short-circuit

Detects short just like arm short-circuit, IPM & IGBT short within 5~6㎲ by output short, and outputs an error signal.

GATE soft cut circuit

Cuts driving circuit within 10㎲ after a short-circuit is detected. This process is carried out slowly for 10㎲ to protect IPM & IGBT from spike voltage resulting from short circuit.

Timer & reset circuit

When a short-circuit is detected, the timer starts counting at the same time that GATE cut circuit operates and turns off 10~20ms. Driving output is cut regardless of the input signal of driving circuit until timer finishes. When the input signal of driving circuit is OFF after timer finishes, resetting circuit operates and stops the cut state.

Detecting the power voltage Breakdown of power circuit and 15V power is drop to 12±0.5V during power error failure. It displays error. Driving circuit

IPM 50A & 75A : DPP-150, IPM 100A & 150A : DPP-140 IPM 200A : DPP-111

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Start-Up Routine

Part. Ctrl. No.

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Date

Nov. 2006

Overheat detection

If radiating plate temp. reaches 85℃, it detects error.

Detecting error of IPM inner side

Maintains breakdown condition about 2ms when IPM error occurs at its inner side

3.4.3. Variable resistance a. OV variable resistance sets DC Link over current level. The factory setting is 770V. This setting may be changed temporarily for testing by turning the volume. After testing, be sure to return to the origin position. * Measuring point TE40 and TE100 on DPP-150 : 7.9±0.5V b. BR(brake) variable resistance sets regenerative operation starting voltage level. The factory setting is 730V. This setting may be changed for testing by turning the volume. After testing, be sure to return to the origin position. Each end of C12 is 7.6+/-0.5volt. * Measuring point TE40 and TE70 on DPP150: 7.5 ±0.5V c. In case of DPP-150, the potential difference between regenerative voltage and over voltage should be 0.25~0.36V. * In case of DPP-150, variable resistance adjustment point is not exist. 3.4.4. Connector and connection checking before inputting power a. Checking the type name of DPP-150 PCB according to IGBT capacity shown below. PCB type name

IPM, IGBT capacity

DPP-150

L-IPM 50,75A

DPP-140

L-IPM 100, 150A

DPP-111

IGBT: 200A

b. Check the connection condition of each connector. Verify that all connectors are connected to their proper positions. 3.4.5. Checking of the control power when inputting power Caution: As DC link voltage (500~700V) is input to DPP-150 PCB after inputting power,

special attention should be paid to safety.

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part. Ctrl. No.

PCB SI-SR-01-1

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Date

Nov. 2006

a. Usually control voltage needs no checking. If any error is found in circuit operation, verify that GATE SMPS or GATE TRANS input is within AC110±10% and check the connectors. 3.4.6. Charging (discharging) LED function a. LED (Red) on PCB lights ON if DC Link voltage is 50V or more and it and dims (goes) lights OFF if the voltage is less than 50V. LED lights ON again when the DC link begins to be charged with FFB is inputted Caution: As it takes about 15 seconds for DC Link voltage to be discharged completely

after power OFF, never touch DPP PCB and stack while LED light is ON. b. When LED does not light ON though main power is inputted, IPM & IGBT short, or regenerative IGBT OFF error, wrong wiring of recharge resistance(RCR), Recharging circuit ON error, or luminescent diode may damaged. Inspection should be carried out after DC link voltage discharged. * DC Link voltage is condenser power, Surely check the voltage for safety.

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DCL-243 PCB

3.5.1. Function ※ DCL-243 PCB is car operation PCB(CLON) mounted with MC143150BIFU

neuron chip and is applied to Si control panel.(Si210, Si220, Si230) a. Installed in OPB in single elevator and forms a serial communication network with CNL LON of CP b. Detects call button in car, open, close and ex_open (elongates door close time for 3 minutes and closes the door regardless of door time with a close button registration) buttons, control board switch, on car connection box switch input, and car load, and it transmits them into DOC PCB through network. c. Controls car call B/T, open, close and ex_open response lamp and Up/Down direction lamp, full lamp, CPI, and car-chime(gong) with display commands through the network of DOC PCB. d. The additional command signals from CP that are related with door are transmitted to DCD PCB. And it receives some error signals of door through parallel communication for easy installation & maintenance e. It transmits voice synthesis guide data to the voice synthesis board in OPB through LCD connector. f.

DCL ROM Version

Model & Control Panel Type

DCL PCB Type

ROM Seal & Version

Di1 (Si210)

DCL-243

Si1 C_LON VER:2.01

Di1 (Si210)

DCL-243

GL1 (Si220) SL1 (Si230 MRL)

DCL-243

Di1 (Di210)

DCL-244

Through Type

3X03524*D

Si1 C_LON VER:TH01 Gen2 C_LON VER:2.01 DCL-U2 CLON

Drawing No.

3X03524*E

3X03524*F

3X03524*C

4.10 Di1 (Di310) Di2 (Di310) Di4 (Di410) Di5 (Di420) Ds4 (Di411)

DCL-244

DCL-U2 CLON

2.01

3X03524*B

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g. Functional Classification No. Classification

Item

1

Connection

Signal

2

Memory

ROM

Specification

One 27C256 32K Byte 1) Non voltage switch input by comparator : 39EA. Car call button input:32 floors(MAX. 64 floors) Open, close, ex-open button: 1 respectively Up, down, start, bypass button on OPB: 1 respectively.

Input

2) Voltage switch input by comparator : 24 OPB switch:15. On car connection box switch:5 Car load detecting switch: 3. Photo shoe switch: 1 3) Analog ~ digital converter input: 4 channels

3

Potentiometer: 2.

Input/ Output

1) TR driving by I/O mapped I/O method: 7 CPI driving: 3. 110% overload buzzer driving: 1 Chime 1,2 strike driving: 2.

LCD back light: 1

2) TR driving by memory mapped I/O method: 39 Output

Car call button response lamp: 32 Open, close and ex-open response lamp: 3 Up, down and full lamp on operating board: 3. Button buzzer: 1

Voltage

+24V±5%

Current

TYPE 3 A

PCB spec.

Size

239×133.3mm

6

Switch

SW1

Car operation board ID setting

7

Environment

Oper.tem. 0 ℃ ~ 70 ℃

4

DC power

5

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3.5.2. Diagram of DCL-243 PCB a. Outward appearance DRIN,DROUT: related distributed door CBL: Connector for 64 fl extention

POT: Potentiometer

LCD : Voice synthesis guide device(DCV-100)

IND : CPI connection

CCN1 : MAIN Connector

LD1:LED for PCB state indication

SW1:ID setting, terminal resistandce setting

U1:NEURON CHIP U2:DCL ROM

DFTR : Differen. trans. input

LAMP:UP,DOWN, FULL LAMP CIN:IN-CAR (OPB)input

OP:OPEN B/T & LAMP EOP:EX OPEN B/T & LAMP

ONC:ONCAR INPUT

CL:CLOSE B/T & LAMP

BZ1:CALL B/T BBZZER

















① CB1:CALL BUTTON 1~8F

⑤ CB3:CALL BUTTON 17~24F

② CL1:CALL BUTTON LAMP 1~8F

⑥ CL2:CALL BUTTON LAMP 17~24F

③ CB2:CALL BUTTON 9~16F

⑦ CB3:CALL BUTTON 25~32F

④ CL2:CALL BUTTON LAMP 9~16F

⑧ CL2:CALL BUTTON LAMP 25~32F

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3.5.3. Setting of DCL-243 a. Serial communication line (CCN1) connection ※ DCL-243 PCB application to sub & disabled type OPB is possible but we mainly apply it

to Main OPB.

DOC-130 PCB

SC-01,02

SC-01,02 DCL-243 PCB

CCN1-01,02

SC-01,02

Junction Box SC-01,02

SC-01,02

3.5.4. DCL243 and multi PCB a. Application table of DCL-243 & Multi PCB OPB lineup

Amount of PCB

Front main

Front sub

Disabled main

Disabled sub

DCL-243

Multi PCB

O

X

X

X

1EA

NIL

O

O

X

X

1EA

1EA

O

X

O

X

1EA

1EA

O

O

O

X

1EA

1EA

O

O

O

O

1EA

1EA

a) TD62083AF Output Current Maximum Rating: 500mA/ch b) OPB B/T LED Ideal Forward Current Maximum Rating: 40mA/per c) Multi PCB is located at main OPB and connected to DCL24X.

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b. Connection diagram a) Diagram Main OPB

Sub OPB #1

Sub OPB #2

Sub OPB #3

Button

Button

Button

Lamp

Lamp

Lamp

Jack

Jack

Jack

DCL-24x

Multi-PCB

Button

Lamp

Jack

Connect in installation

b) Terminal resistance is set on the final end of communication line. c. Check LED indication ※ LED-LD1 indicates DCL-243 PCB operation condition as shown below.

NO

Indication

Conditions required

1

OFF

CPU run error, COMM. error

2

ON(1 sec.interval) CPU run normal, COMM error

Remarks No P24V power, PCB(H/W) error, etc. Comm. line connection error, DIP SW car operating board ID and TML R setting error

3

ON(0.3 sec.interval)

CPU run normal, COMM. normal

d. Main OPB ID check by CPI when main power turned on. a) Check if DCM-11X or 12X is connected to DCL-243 PCB b) The ID of main OPB "01" will be displayed on DCM-11X or 12X when main power turned on.

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DOP-116 PCB

DOP PCBs are the power source PCB of DI 1(60~105) E/L. This is the source of DC 24V(Car LON PCB), DC 48V (Relay, outer signal input I/F power), DC110V(C1ST, C1BR, C1VD contactor power) and AC power source and fuse. This also displays the fuse condition 3.6.1. Applicable drawing Type

Assembly drawing

Application

DOP-116

AEG05C281*A

For unified type control panel(SDB1)

AEG05C281*B

For unified type control panel(SAV1,MAV1)

AEG05C281*C

For unified type control panel(DAV1,HAV1)

3.6.2. Input / Output of DOP-116 PCB

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3.6.3. Input / Output of DOP-116 PCB a. 3 Phase I/O part

변경

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b. Single Phase I/O part

* 주기1.

* 주기1. SBD1: 5[A] SAV1,MAV1: 3[A] DAV1,HAV1: 6[A]

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Nov. 2006

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DOR PCB

3.7.1. DOR-100C PCB For emergency of domestic(Korea)

3.7.2. DOR-110 PCB As for relay connection PCB, this PCB is used when fire control option is applied. And R4FMX will be applied to system in case 2nd pit switch is applied to elevator.

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3.7.3. DOR-101 PCB As for relay connection PCB, this PCB is used when supervisory panel is applied. R4FSX Relay is only for Korea domestic.

3.7.4. DOR-120 PCB As for relay connection PCB, this PCB is used when generator control option is applied to elevator.

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3.7.5. DOR-131 PCB As for relay connection PCB, this PCB is for standard

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Nov. 2006

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Nov. 2006

DCV-100 PCB

3.8.1. DCV-100 PCB (Auto voice synthesizer device) a. Function DCV-100 PCB is for voice synthesizer. It is composed of CPU (PIC16C63, PIC16C73), RS232C communication, DA conversion, amplification, and power detection & battery section. b. Diagram of DCV-100 PCB CN2: Parallel Communication..

VR2: Volume for Night time

SW2

CN3: For Speaker

CN1: For Power

VR1: Volume for Day time

c. System configuration ※ DCV-100 PCB configuration

a) Communication. Method: Parallel Communication, b) CPU: AT90S2313 c) MEMORY: ROM(27C040) → Voice data stored d) D-A converter: Converts digital voice data to analog data e) Amplifier: Amplify analogized data and outputs through speaker (Max.output:2 Watt, 8Ω ) f) In case DCV-100 PCB is applied, check the spec data Address

DOV-200

DCV-100

OS Rom version

Data

01

00

V2.06 (↑ )

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d. Spec. setting a) Spec. setting method: Spec. can be modified by DIP SW(SW2). * Bit allocation chart Seg Bit 1~4 . Func tion.

Refer the below " EX)" for underground floor setting

Bit 5

Bit 7

Bit 8

ON :Chime ON : is operated ON : Announces ON : Announcement for Announcement before "Thank you" 13F is omitted for 4F is omitted Announcem ent

1 Ex.) In case underground floor is B4

Bit 6

2

3

4

5

6

7

8

On

Off

* In case the lowest floor is 1st floor, please turn off DIP SW No. of 1~4 Underground (=lowest) floor

Dip SW

Underground (=lowest) floor

Dip SW

B1

ON: 1st

B4

ON: 3rd

B2

ON: 2nd

B5

ON:1st & 3rd

B3

ON: 1st&2nd

B6

ON:2nd & 3rd

※ Once the underground floor is set, other floors are set automatically.

b) Announce recordings in sequence with bits 1~4 turned ON. Thus, voice synthesizer can be tested with this bit 1~4 in factory or field. ※ Be sure to turn them OFF after testing.

c) Bit 5 and Bit 6 should set same as floor setting spec. of the building. d) Bit7 sets addition or deletion of chime before broadcasting depending on user's requirements. e) Bit8 sets addition or deletion of 'thank you' message depending on user's requirements. e. Volume adjusting switch a) Adjusting method of day volume: Enable bits 1,2,3,4 Turning the volume (VR1) to clockwise will decrease volume sound (opposite direction will increase volume) After volume adjustment, bits1~4 should be set again referring above d. b) Adjusting method of day volume: Enable bits 5,6,7,8 Turning the volume (VR2) to clockwise will decrease volume sound (opposite direction will increase volume)

Part.

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After volume adjustment, bits5~8 should be set again referring above d. f. Power failure detection DCV-100 PCB detects power failure and announces power failure (twice). As power failure announcement uses local battery, g. Indicator (LED1) LED1 : Indicates status of power. Lights ON with power ON. h. Connector connection a) CN2: For communication (CN2-LCD connector of DCL-243 PCB) b) CN1: For power supply and c) CN3: For Speaker CN2

LCD DCL-243 CN3

DCV-100

Speaker

CN2 1 2 3 4 5 6 7 8

Function GND P5 NC A0 GND CS D0 D1

J2 9 10 11 12 13 14 15 16

Function D2 D3 D4 D5 D6 D7 NC NC

CN1 1 2 3 4

Function P12 P24 G12 G24

CN3 1 2

Function Speaker1 Speaker2

i. Check points before operation a) Check J1 connector for power (24V, GND) connection. b) Check power switch and LED1. c) Check speaker and matching transformer connection. (The rating of speaker matching transformer is 16Ω /8Ω .) d) Verify that BIT6 in DOC PCB (Spec. setting DIP SW) is ON. e) Verify that data of SPEC address "0034","0036" are"0xFF".

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Nov. 2006

DPB-100 PCB

3.9.1. Diagram of DPB-100 PCB a. Function: Control of brake on/off

TP1

LED

TP2

b. Main I/O of DPB-100 PCB a) "VK" Terminal(6P) NO

Function

b) "VJ" Connector(MOLEX,10P) NO

Function

1 Brake Coil_B

1 P4.5V

2 Brake Coil_A

2 BK_PWM

3 C1BR_N

3 BR_UV

4 P110V

4 BR_OC

5 C1BR_P

5 BK_I

6 EARTH

6 P5 7 GND 8 N15 9 P15 10 GND

※"VK" is connected to "VK" of DOM PCB, and "VJ"

is connected to "VJ" of DPC PCB c) LD1(LED) P110V is power input checking LED. When it is inputted to "VK-04", LED will be turned on. d) TP1,TP2(CHECK PIN) : It must

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DOS-100 PCB

3.10.1. DOS-100 PCB (Local Supervisory panel) a. General DOS-100 PCB is mounted inside the monitoring board. It is connected to the control panel (DOC-120 PCB) by a line enabling it to monitor overall elevator conditions. Contact signal is non-voltage contact and the accepted current is 2A or less. a) Lay out of DOC-100 PCB (Size 218*280 mm)

b) DOS-100 PCB configuration Block diagram of DOS-100 PCB is as shown below. DOS-100 PCB SM connect. in DOC-120 PCB

G/A com. sect.

MPU & BUS CTRL sect.

KEEP RY & RY sect.

External device

c) G/A Communication section G/A communication section communicates with inside G/A of DOC-130 through SM

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connector, decodes control board information received through communication, and transmits it to MPU in DOS-100 PCB. d) MPU & BUS control section The MPU used in DOS-100 PCB is one chip type 89C52. MPU analyzes the data transmitted from G/A, transmits it to bus controller, and controls relay. e) Keep relay & Relay section As the relay in DOS-100 is connected to seven-segment lamp which shows floor information, E/L conditions can be informed to monitoring board. As the keep relay(keep type)in DOS-100 PCB maintains its conditions during power failure, the last condition of E/L can be seen with outside equipment power only. b. Indicator ※ DOS-100 PCB has 2 LEDs.

LED NO

Function

Indication

LED1

Watch dog run

Flickers at 64ms interval with PCB normal

LED2

COM condition indication

Flickers at every control panel call (128ms)

c. Switch a) DOS-100 PCB has 2 switches. Switch

Function

S1

CPU reset

S2

Refer to below Table.

Remarks

Refer to Table and ID set chart.

b) ID setting DIP SW set chart BIT

Function

1

ON: Connects terminal resistance,

OFF: Deletes terminal resistance

2

ON: Invalid the call from C.P ,

3

ON: Voice synthesizer effective ,

4

Plans its application when an option is received.

5

Plans its application when an option is received.

6

ON: "-" letter displaying,

OFF: "B", "b" displaying

7

ON: Korea SVP set only,

OFF: Normal local SVP

8

ON: Lamp type OFF: Digital type

OFF: Effective the call from C.P and In normal OFF: Invalid Voice synthesizer

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d. Connector a) PW connector (Power) :No.1=VCC(+ 5V), No.4:GND(0V) b) SM connector(Communication) → Connected to SM connector in DOC-130 PIN 1 : Com. line 1

PIN 2 : Com. line 2

c) KA connector(22 PIN) → Connected to other equipment PIN No.

Ry No.

1

Relay Type

DATA

Usage1 (7-SEG type CPI)

Usage2 (Lamp type CPI)

Usage3 (Binary type CPI)

RY1

D0

7-SEG driving(a)

1st floor LAMP

BINARY1

2

RY2

D1

7-SEG driving(b)

2nd floor LAMP

BINARY2

3

RY3

D2

7-SEG driving(c)

3rd floor LAMP

BINARY3

4

RY4

D3

7-SEG driving(d)

4th floor LAMP

BINARY4

5

RY5

D4

7-SEG driving(e)

5th floor LAMP

BINARY5

6

RY6

D5

7-SEG driving(f)

6th floor LAMP

BINARY6

7

RY7

D6

7-SEG driving(g1)

7th floor LAMP

8

RY8

D7

7-SEG driving(g2)

8th floor LAMP

9

RY9

D0

7-SEG driving(A)

9th floor LAMP

Upper limit forced reduction error

D1

7-SEG driving(B)

10th floor LAMP

Lower limit forced reduction error

D2

7-SEG driving(C)

11th floor LAMP

Stop between floors

12 RY12

D3

7-SEG driving(D)

12th floor LAMP

Door open unable

13 RY13

D4

7-SEG driving(E)

13th floor LAMP

Door close unable

14 RY14

D5

7-SEG driving(F)

14th floor LAMP

Starting unable

15 RY15

D6

7-SEG driving(G1)

15th floor LAMP

Bad leveling

16 RY16

D7

7-SEG driving(G2)

16th floor LAMP

Brake operation failure

17 RY17

D0

7-SEG driving(h,j)

17th floor LAMP

18 RY18

D1

7-SEG driving(H,J)

18th floor LAMP

19 RY19

D2

7-SEG driving(N1,N2)

19th floor LAMP

20 RY20

D3

20th floor LAMP

21 RY21

D4

21st floor LAMP

10 RY10 11 RY11

Keep type

22

RY1~RY21 common line RY1~RY21 common line

Failure

RY1~RY21 common line

Caution: As spec. segment of use1,2 and 3 is input by communication, a separate setting

is unnecessary.

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d) 7-SEG configuration.

2nd digit(10) place

1st digit(1) place

e) KB connector(22 PIN) → Connected to other equipment PIN No.

Ry No.

1

RY22

Relay Type Keep type

DATA

Usage1 (7-SEG type CPI)

Usage2 (Lamp type CPI)

D0

22nd floor LAMP

D1

23rd floor LAMP

Usage3 (Binary type CPI)

2

RY23

3

RY24

D2

24th floor LAMP

4

RY25

D3 Unit light

Unit light

Unit light

5

RY26

D4 UP direction light

UP direction light

UP direction light

6

RY27

D5 DN direction light

DN direction light

DN direction light

7

RY28

D6 Safety light

Safety light

Safety light

8

RY29

D7 OUT OF SVC light

OUT OF SVC light

OUT OF SVC light

9

RY30

D0 Fire light

Fire light

FIRE light

10 RY31

D1 Power supply light

Power supply light

Power supply light

11 RY32

D2 Self-generator light

Self-generator light

Self-generator light

12 RY33 General type 13 RY34

D3 OPEN light

OPEN light

OPEN light

D4 CLOSE light

CLOSE light

CLOSE light

14 RY35

D5 MAINT light

MAINT light

MAINT light

15 RY36

D6 OVER LOAD light

OVERLOAD light

OVER LOAD light

16 RY37

D7 AUTO light

AUTO light

AUTO light

17 RY38

D0 ATT light

ATT light

ATT light

18 RY39

D1 INDE light

INDE light

INDE light

19 RY40

D2 PARK light

PARK light

PARK light

20 RY41

D3 EME light

EME light

EME light

21 22

DN lamp driving RY1~RY21 common line RY1~RY21 common line RY1~RY21 common line

Caution: As spec. segment of usage1,2 and 3 is input by COM, separate setting is

unnecessary.

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DCM-1XX PCB

3.11.1. Layout of DCM PCB DOT of 1st digit(1 place) displaying

DOT of 2nd digit (10 place) displaying Direction displaying DOT

Additional Lamp3 Additional Lamp1

Additional Lamp2

HI: IND I/F

Additional Lamp4

3.11.2. Function and feature DCM-1XX PCB receives serial data from DHG-161 and DCL-243 PCB to DOT IND, and displays current elevator position, direction and additional information. a. It receives serial data as clock and enable signal from DHG-161 or DCL-243 PCB, and drives DOT and additional lamps. b. It can display not only numbers but also alphabet (capital letter and small letter). c. It can drive 4 of additional lamps. d. Button energy saving mode function (It can be adjustable by SPEC in DOC PCB, only for VIX-532 type Indicator) e. Power DC 24 V is used for display drive power which is supplied from DHG-161 DCL-243 PCB, and using for logic power by stepping down DC24V to DC5V. f. PCB types and application scope a) DCM-1XX PCBs in Sigma elevators can be classified to DCM-10X, DCM-11X and DCM-12X (3 types) b) The usage purpose of additional lamp is classification standard.

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Table) DCM PCB list PCB

Drawing No.

Usage

Additional Lamps

DCM-102

AEG00C767*A

Slim vertical (Sigma standard)

2EA (LAMP1,4)

DCM-103

AEG00C767*B

Slim vertical (Sigma standard)

3EA (LAMP1,2,3)

DCM-114

AEG00C769*A

Horizontal CPI (Sigma standard)

0EA

DCM-115

AEG00C769*B

Horizontal CPI (Sigma standard, EME)

1EA(LAMP2)

DCM-116

AEG00C769*C

Horizontal CPI (Sigma

2EA(LAMP1,3)

DCM-117

AEG00C769*D

Horizontal CPI (Only Korea Domestic)

3EA(LAMP1,2,3)

DCM-124

AEG00C770*A

CPI, Mounted on OPB (Sigma

standard)

0EA

DCM-125

AEG00C770*B

CPI, Mounted on OPB (Sigma

standard, EME) 1EA(LAMP6)

DCM-126

AEG00C770*C

CPI, Mounted on OPB (Only Korea Domestic)

3EA(LAMP3,4,5)

DCM-127

AEG00C770*D

CPI, Mounted on OPB (Only Korea Domestic)

4EA(LAMP1,2,3,4)

standard)

g. Connectors a) DCM-10X Name

HI

b) DCM-11X, 12X

Pin No.

Signal

1

Name

Pin No.

Signal

DC24V

1

DC24V

2

GND

2

GND

3

DATA

3

GND

4

CLK

4

DATA

5

ENABLE

5

CLK

6

ENABLE

HI

Part.

Di1(Si210) Elevator FOD Overseas Support Team

3.12.

PCB

Ctrl. No.

Start-Up Routine

SI-SR-01-1

Page

42/49

Date

Nov. 2006

DHG-161 PCB

3.12.1. In case 1 floor is under controlling of 1 DHG-161 DHG-161 PCB can control 1 floor or 2 floors(Upper & Lower floor) a. A DHG-161 PCB is applied to every floor in case of following condition a) N-Plex operation b) Through type c) In case Hall Lantern is applied d) In case Hall Chime is applied e) In case disable Hall button is applied b. Function of Mic HC1: Hall chime for No.1 HF2: Hall lantern for No.2

HC2: Hall chime for No.2

HP: Parking HVF: VIP or Fire

HF1: Hall lantern for No.1 SW2

SW1

HI2: Indication for No.2

HI1: Indication for No.1

HA(Hall Communication & Power Source) HU: Up Hall Button HD: Down Hall Button

HDC: Disable Down Hall Button HUC: Disable Up Hall Button

3.12.2. In case 2 floor are under controlling of 1 DHG-161 This DHG-161 PCB has ASIC chip GVC14605 for serial communication and CPU 89C51. a. HUC, HDC, HF2, HC2, HI2 are used for upper floor b. It composes serial communication network with DOC-130 PCB at hall under single elevator system. c. It transmits hall button and switch inputs to DOC PCB through network. d. It drives hall button lamps, indicators, hall lanterns and hall chimes with receiving output signal form DOC PCB e. It has a watch dog timer (LED2) that checking CPU down.

Part.

Di1(Si210) Elevator FOD

Ctrl. No.

Start-Up Routine

Overseas Support Team

PCB SI-SR-01-1

Page

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Date

Nov. 2006

f. LED1 checks the communication condition. g. Function of Mic HC1: Hall Chime for lower floor HC2: Hall chime for upper floor HP: Parking

HF2: Hall lantern of No.2

HVF: VIP

HF1: Hall lantern of No.1 SW2

SW1

HI2: Indication for upper floor

HI1: Indication for lower floor

HA(Hall Communication & Power Source)

HDC: Down Hall Button for upper floor

HU: Up Hall Button for lower floor HD: Down Hall Button for lower floor

HUC: Up Hall Button for upper floor

3.12.3. Dip Switch function a. Setting DIP switch1

ON OFF 1

2

3

4

Floor ID Setting

5

6

7

8

Button Type

※ Setting the ID is possible, 63 maximum, by using Floor ID setting segment(No.1~6).

(OFF condition does not exist.) b. Button type setting by using button type segment(No.7~8) Table11-20 Dip Switch 1 setting 7

8

On

Off

Off

Off

Button type Second hall Net of duplex or rear side of through type Simplex or Lift No. 1 of duplex front side of through type

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part. Ctrl. No.

PCB SI-SR-01-1

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Date

Nov. 2006

c. Dip Switch 2 setting ON OFF 2

1

4

3

On: In case VIP button is installed at upper floor Off: In case VIP button is installed at lower floor On: In case 2 floors are under controlling of 1 DHG-161 Off: In case 1 floor is under controlling of 1 DHG-161 d. Example of dip switch setting for simplex control SW1

SW2

ON

1

ON

2

3

4

5

6

7

8

1

2

3

4

5th Floor

1) #1, #3 of SW1 are on for 5th floor setting. 2) #1 of SW2 is off because 1 DHG-161 controls 1 floor. ON

1

ON

2

3

4

5

6

7

8

1

4th Floor 2

3

4

1) #1, #2 of SW1 are on for 3rd floor setting. (Lower floor is reference, upper floor is set automatically) 2) #1 of SW2 is on because 1 DHG-161 controls 2 floor.

ON

1

2nd Floor

ON

2

3

4

5

6

7

8

1

2

3

4

1) #1 of SW1 are on for 1st floor setting. (Lower floor is reference, upper floor is set automatically) 2) #1 of SW2 is on because 1 DHG-161 controls 2 floor.

-

3rd Floor

1st Floor

Verify the state of dip switches, which is OFF (state when delivery) before operating.

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part.

PCB

Ctrl. No.

SI-SR-01-1

Page

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Date

Nov. 2006

e. SPEC check and standard DHG161 PCB application In case the distance from lower floor to upper floor is bigger than 4m, one more DHG-161 PCB is applied to hoistway with distribution box. Example1) 12 floor 12 stop, simplex, normal hall button, 5m height between B3 & B2. Floor

DHG-161 installed floor

SW1 1234 5678

SW2 1234

9th floor

Installed (For 9th floor)

1101 0000

0000

Installed (For 7th, 8th floor)

0101 0000

1000

8th floor 7th floor 6th floor

Installed (For 5th, 6th floor)

0001 0000

1000

Installed (For 3rd, 4th floor)

0110 0000

1000

Installed (For 1st, 2nd floor)

0010 0000

1000

SPEC Data Set

Connect to 'HUC' & 'HDC'

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

Installed (For B1, B2 floor)

0100 0000

1000

B2 floor B3 floor

Connect to 'HUC' & 'HDC'

Connect to 'HU' & 'HD'

1st floor B1 floor

Connect to 'HUC' & 'HDC'

Connect to 'HU' & 'HD'

3rd floor 2nd floor

Connect to 'HD'

Connect to 'HU' & 'HD'

5th floor 4th floor

Connection of button

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

Installed (For B3 floor)

1000 0000

0000

Connect to 'HD'

PCB installed floor

5th

4th

3rd

2nd

1st

B1

B2

B3

Data

Address '0900'H

1

0

1

0

1

0

1

1

'AB'H

9th

8th

7th

6th

Data

1

0

1

0

'0A'H

PCB installed floor Address '0902'H

0

0

0

0

Example2) 7 floor 7 stop, duplex, lift #1 normal hall button, lift #2 disabled button. [Lift #1 setting] - Set 'A' type hall button as normal call (08E0H ⇒ 83H) Floor

DHG-161 installed floor

SW1 1234 5678

SW2 1234

7th floor

Installed (For 7th floor)

1110 0000

0000

Installed (For 5th, 6th floor)

1010 0000

1000

6th floor 5th floor 4th floor

Installed (For 3rd, 4th floor)

1100 0000

1000

Connect to 'HUC' & 'HDC'

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

Installed (For 1st, 2nd floor)

1000 0000

1000

1st floor

SPEC Data Set

Connect to 'HD'

Connect to 'HU' & 'HD'

3rd floor 2nd floor

Connection of button

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

PCB installed floor

7th

6th

5th

4th

3rd

2nd

1st

Data

Address '0900'H

1

0

1

0

1

0

1

'55'H

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part.

PCB

Ctrl. No.

SI-SR-01-1

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Date

Nov. 2006

[Lift #2 setting] - Set 'B' type hall button as normal call (08E4H ⇒ 42H) Floor

DHG-161 installed floor

SW1 1234 5678

SW2 1234

7th floor

Installed (For 7th floor)

1110 0010

0000

Installed (For 5th, 6th floor)

1010 0010

1000

6th floor 5th floor 4th floor

Installed (For 3rd, 4th floor)

1100 0010

1000

Connect to 'HUC' & 'HDC'

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

Installed (For 1st, 2nd floor)

1000 0010

1000

1st floor

SPEC Data Set

Connect to 'HD'

Connect to 'HU' & 'HD'

3rd floor 2nd floor

Connection of button

Connect to 'HUC' & 'HDC' Connect to 'HU' & 'HD'

PCB installed floor

7th

6th

5th

4th

3rd

2nd

1st

Data

Address '0908'H

1

0

1

0

1

0

1

'55'H

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part. Ctrl. No.

PCB SI-SR-01-1

Page

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Date

Nov. 2006

3.12.4. Hall connection of Simplex(In case 2 floor are under controlling of 1 DHG-161)

DHF-100 HFU HF

HFP HFD

5F DHF-100 DHG-161

SW1

SW2

HUC

HF1

HDC

HF2

HC1

HU

HC2

HD

HI2

HI1

HFU HF

HFP HFD

4F DHF-100 HFU HF

HFP HFD

3F DHF-100 DHG-161

SW1

SW2

HUC

HF1

HDC

HF2

HC1

HU

HC2

HD

HI2

HI1

HFU HF

HFP HFD

2F DHF-100

DHG-161

SW1 of DHG-161

SW2 of DHG-161

HUC

HF1

HDC

HF2

HC1

HU

HC2

HD

HI2

HI1

HFU HF

HFP HFD

1F

Di1(Si210) Elevator FOD

Start-Up Routine

Overseas Support Team

Part.

PCB

Ctrl. No.

SI-SR-01-1

Page

48/49

Date

Nov. 2006

3.12.5. Hall connection of Duplex(In case 2 floor are under controlling of 1 DHG-161) DHF-100

DHF-100 HFU

HFU HF

HF

HFP

HFD

HFD

5F

5F

HFU

HFU HF

HFP

HF

HFP HFD

HFD

SW1

HFP

DHG-161

SW1

HUC HF1

SW2

HUC HF1

HDC HF2 HC1

HDC HF2

4F

HU

4F

HD

HD

HC2

HI2

HI1

HI2

HI1

HF

HFP

3F

HFU

HFU HF

HFP

HFP HFD

HFD

3F

HF

HFP HFD

HFD

SW1

DHG-161 HUC HF1

HUC HF1

HDC HF2 HC1

2F

HU

HU

HD

HD

HC2

HI1

HI2

HI1

HFP

HFU HF

HFD

HFP HFD

DHG-161

SW1

HUC HF1

HUC HF1

HDC HF2 HC1

HU

SW2

HC1

HI2

HFU

SW2

HDC HF2

2F

HC2

HF

SW1

SW2

HFU

HFU

SW2

HC1

HC2

HF

SW1

HU

HDC HF2

1F

1F

HU

HC1

HC2

HD

HD

HC2

HI2

HI1

HI2

HI1

SW2

Di1(Si210) Elevator FOD Overseas Support Team

Start-Up Routine

Part.

PCB

Ctrl. No.

SI-SR-01-1

Page

49/49

Date

Nov. 2006

3.12.6. Hall connection of through E/L(In case 1 floor is under controlling of 1 DHG-161) Front Door

Rear Door

SW1

SW2 HFU HF

HFP HFD

SW1 HUC HF1 HDC HF2 HC1

HU

HC2

HD

HI2

HI1

SW2

5F

5F HFU HFP

HF

HFD

SW1

4F

4R

DHF-100

HF1

HUC

HF2

HDC

HU

HC1

HD

HC2

HI1

HI2

HFU HF

HFP HFD

DHG-161 SW1

HUC HF1 HDC HF2 HC1

HU

HC2

HD

HI2

HI1

3F

SW2

3F HFU HFP

HF

HFD

SW1

2F SW2

2R

DHF-100 HFU HF

DHG-161

HFP HFD

HUC HF1 HDC HF2 HC1

HU

HC2

HD

HI2

HI1

1F

1F

HF1

HUC

HF2

HDC

HU

HC1

HD

HC2

HI1

HI2