Daldoss Microlift Installation Manual PDF [PDF]
The service lift Microlift I N S TA L L AT I O N MANUAL Installation Manual The service lift First issue: 01/01/199
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The service lift
Microlift
I N S TA L L AT I O N MANUAL
Installation Manual The service lift
First issue: 01/01/1995 Revision: March 2006 Text and lay-out: Microsoft® Word 2002 SP3 Dawings: Autodesk® Autocad
Produced by: Daldoss Elevetronic Text and lay-out: Matteo Moser
Copyright © Daldoss Elevetronic S.p.A. All rights reserved.
Installation Manual Summary
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_010 Revision: 1 Date: March 2006
SUMMARY
1 TECHNICAL SPECIFICATION..................................................... 4 1.1 LIFT GENERALITIES...............................................................................................................................4 1.2 TABLES TO COMPLETE.........................................................................................................................5 1.3. MAIN CHARACTERISTICS ....................................................................................................................5 1.4 LAYOUT DRAWINGS ..............................................................................................................................6 1.4.1 50-100 Kg Models ........................................................................................................................6 1.4.2 200-300 KG Models .....................................................................................................................8 1.4.3 MIC 12 Model .............................................................................................................................10 1.4.4 DD 50 Model...............................................................................................................................11 1.4.5 GN 100 Models ..........................................................................................................................12 1.5 USEFUL ADDRESSES ..........................................................................................................................13 1.6 TRANSPORT .........................................................................................................................................14 1.7 WARNINGS............................................................................................................................................14 1.8 DECLARATION OF CONFORMITY ......................................................................................................15
2 REFERENEC TABLES............................................................... 16 2.1 DIMENSIONS OF CAR AND LANDING DOORS..................................................................................16 2.1.1 Hinged landing doors .................................................................................................................16 2.1.2 Bi-parting landing doors .............................................................................................................17 2.1.3 Machine room door ....................................................................................................................18 2.1.4 Vertical bi-parting car doors .......................................................................................................19 2.2 TECHNICAL CHARACTERISTICS........................................................................................................20 2.2.1 Technical characteristics of the lift. ............................................................................................20 2.2.2 Gears..........................................................................................................................................22 2.3 WARNINGS FOR INSTALLERS' SAFETY ............................................................................................24 2.3.1 Shaft ...........................................................................................................................................24 2.3.2 Car and counterweight ...............................................................................................................24 2.3.3 Machine room.............................................................................................................................24 2.3.4 Landing doors.............................................................................................................................24 2.3.5 Electrical wiring ..........................................................................................................................24 2.3.6 Warning labels............................................................................................................................25 2.4 PRE-OPERATION CHECK LIST ...........................................................................................................26
3 ASSEMBLING INSTRUCTION................................................... 27 3.1 MIC 12 MODEL ........................................................................ 27 3.1.1 Shaft dimensions.................................................................................................................................27 3.1.2 Components installation ......................................................................................................................28 3.1.2.1 Uprights ...................................................................................................................................28 3.1.2.2 Guides .....................................................................................................................................29 3.1.2.3 Power supply cabinet ..............................................................................................................30 3.1.2.4 Shaft on the top floor ...............................................................................................................30 3.1.2.5 Traction and selector rope ......................................................................................................30 3.1.2.6 Car guide shoes ......................................................................................................................32 3.1.2.7 Supports Removal...................................................................................................................32 UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 1
Installation Manual Summary
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_010 Revision: 1 Date: March 2006
3.1.2.8 Safety facings ..........................................................................................................................32 3.1.2.9 Machine room door .................................................................................................................33 3.1.2.10 Hinged doors (with entrance in position B) ...........................................................................34 3.1.2.11 Hinged doors (with entrances in pos. A-C-AC) .....................................................................35 3.1.2.12 Connections ..........................................................................................................................36 3.1.2.13 Selector operation balls.........................................................................................................36
3.2 50-100 kg MODELS................................................................. 37 3.2.1 Shaft dimensions.................................................................................................................................37 3.2.1.1 50-100 kg Mod. .......................................................................................................................37 3.2.1.2 DD50 Mod. ..............................................................................................................................39 3.2.1.3 GN100 Mod. ............................................................................................................................40 3.2.2 Components installation ......................................................................................................................41 3.2.2.1 Uprights ...................................................................................................................................41 3.2.2.2 Assembling structure ring........................................................................................................43 3.2.2.3 Guides .....................................................................................................................................45 3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.)........................................................47 3.2.2.5 Cabin on the top (50-100 kg Mod.) .........................................................................................47 3.2.2.6 Limit switch (50-100 kg Mod.) .................................................................................................47 3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.)...............................................................48 3.2.2.8 Limit switch (DD50 Mod.) ........................................................................................................48 3.2.2.9 Counterweight .........................................................................................................................49 3.2.2.10 Traction ropes and the selector rope ....................................................................................49 3.2.2.11 Car guide shoes ....................................................................................................................50 3.2.2.12 Supports Removal.................................................................................................................50 3.2.2.13 Safety facings ........................................................................................................................50 3.2.2.14 Machine room door ...............................................................................................................51 3.2.2.15 Bi-parting doors .....................................................................................................................53 3.2.2.16 Push button stations, the door locks and frames ..................................................................53 3.2.2.17 Connections ..........................................................................................................................54 3.2.2.18 Selector balls regulation ........................................................................................................54 3.2.2.19 Pawl device ...........................................................................................................................55 3.2.2.20 Car and c/weight safety gear – assembly drawing ...............................................................56 3.2.2.21 Car and c/weight safety gear – Machine Room ....................................................................57 3.2.2.22 Car and c/weight safety gear – Car.......................................................................................58 3.2.2.23 Car and c/weight safety gear – Counterweight .....................................................................59 3.2.2.24 Car and c/weight safety gear – Pit ........................................................................................60 3.2.2.25 Counterweight .......................................................................................................................61 3.2.2.26 Overload device ....................................................................................................................62
3.3 200-300 kg MODELS............................................................... 64 3.3.1 Shaft dimensions.................................................................................................................................64 3.3.2 Components installation ......................................................................................................................66 3.3.2.1 Uprights ...................................................................................................................................66 Figure 413.3.2.2 Uprights....................................................................................................................66 3.3.2.2 Uprights ...................................................................................................................................67 3.3.2.3 Guides .....................................................................................................................................69 3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.)......................................................70 3.3.2.5 Cabin on the top (200-300 kg Mod.) .......................................................................................70 3.3.2.6 Limit switch (200-300 kg Mod.) ...............................................................................................70 3.3.2.7 Counterweight .........................................................................................................................71 3.3.2.8 Traction ropes and the selector rope ......................................................................................71 3.3.2.9 Car guide shoes ......................................................................................................................72
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 2
Installation Manual Summary
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_010 Revision: 1 Date: March 2006
3.3.2.10 Support Removal...................................................................................................................72 3.3.2.11 Safety facings ........................................................................................................................72 3.3.2.12 Machine room door ...............................................................................................................73 3.3.2.13 Third guide installation ..........................................................................................................74 3.3.2.14 Bi-parting doors .....................................................................................................................77 3.3.2.15 Push button stations, the door locks and frames ..................................................................77 3.3.2.16 Connections ..........................................................................................................................78 3.3.2.17 Pawl device ...........................................................................................................................79 3.3.2.18 Car and c/weight safety gear – assembly drawing ...............................................................80 3.3.2.19 Car and c/weight safety gear – machine room .....................................................................81 3.3.2.20 Car and c/weight safety gear – counterweight......................................................................82 3.3.2.21 Car and c/weight safety gear – car .......................................................................................83 3.3.2.22 Car and c/weight safety gear – pit.........................................................................................84 3.3.2.23 Car frame cross beams and car floor....................................................................................85 3.3.2.24 Car frame cross beams and car top pulley frame .................................................................85 3.3.2.25 Car ceiling .............................................................................................................................86 3.3.2.26 Car upright.............................................................................................................................87 3.3.2.27 Car back wall.........................................................................................................................88 3.3.2.28 Car frame upright ..................................................................................................................89 3.3.2.29 Car guide shoes support .......................................................................................................90 3.3.2.30 Car pulley frame ....................................................................................................................91 3.3.2.31 Oveload device......................................................................................................................92
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 3
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1 TECHNICAL SPECIFICATION 1.1 LIFT GENERALITIES This User's Handbook is to meant to provide a better understanding of your lift installation and to ensure a correct and safe use of it. Though this lift is not suitable for transporting people or animals, great care has been taken to ensure the safety of lift users and for this reason it is essential that any maintenance/service, repair or adjustment carried out are entrusted only to a competent person with the relevant expert knowledge. Such competent persons will have undergone an industry recognised programme of training on lift maintenance, and should have received appropriate training from the manufacturer in order to be familiar with the design of this particular equipment. Especially where safety might be affected it is important to ensure correct replacement parts are chosen. The original supplier/manufacturer cannot be hold liable for any replacement of which they do not approve.
Referring to the current EC norms concerning safety, the lift is supplied together with declaration of incorporation or conformity (depending if the lift will be installed directly from the manufacturer or by other companies) in which the manufacturer declares under his own responsibility that: 1. "...THE LIFT HAS BEEN MANUFACTURED IN ACCORDANEC WITH THE PROVISIONS OF MACHINERY DIRECTIVE 98/37/EC AND FURTHER AMENDMENTS" (Declaration of conformity). 2. "...THE LIFT TO WHICH THIS DECLARATION RELATES IS, IN ITS GENERAL CONFIGURATION, IN CONFORMITY WITH MACHINERY DIRECTIVE 98/37/EC, WHICH BECOME COMPLETELY SATISFIED AFTER INSTALLATION OF THE LIFT IN THE DIFFERENT COUNTRIES. AS FAR AS IT IS RELEVANT TO ITS MANUFACTURE, IT IS NOT TO BE PUT INTO SERVIEC UNTIL INCORPORATED INTO A SUITABLE CONSTRUCTION AND UNTIL COMPLETE AND FULLY IN ACCORDANEC WITH THE PROVISIONS OF MACHINERY DIRECTIVE 98/37/EC For safety reasons it is of great importance that all manuals and instructions supplied with the lift are carefully read before any operation of transportation, installation, maintenance, repair, modernisation and disassembly of the lift are carried out.
The installer must fill in the schedule contained in chapter 1.2 of this file, containing the reference of the certifications issued for the lift and its main features. He must also make sure that the final user/owner of the lift possesses or comes into posses of the file containing the user's instruction and the address of the lift company which is in charge of the installation and maintenance.
In order to maintain reliability and efficient operation, the user/owner must make sure that the lift is inspected and serviced by trained personnel every certain period which depends on the lift type and on the traffic it is undertaken. We suggest servicing the lift at least every 6 months.
In order to ensure safety and efficient operation it is necessary that the owner of the building prevents improper use of the lift and avoid that unauthorised people use the lift or gain access into the machine room. Do not overload the lift.
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1 . 2 T A B L E S T O C O MPL E T E Marking Data Model / Product. Year
Installed by
Ref. (Order N°.)
Ref. (Lift/Stock N°)
Number / Code of Conformity* of Incorporation Certificate * to complete only if a certificate of Conformity has been issued ° to complete only if a certificate of Incorporation has been issued
Date of Certificate
1 . 3 . MA I N C H A R A C T E R I S T I C S General Data Client Model
Load
Speed (m/s)
Headroom Gear
Red. ratio
Motor voltage
Power
Install. place Stops
Entrances
Shaft height
Travel Vee sheave (γ°°)
N°/Ф(Ropes)
Pit Traction
Brake
N° Pol./Phase
Cooling
Control panel
°° for all gears, the grooves of the traction pulley are conical, with an angle of 35° Characteristics of the cabin Material Type
Processing/machining
Thickness
Width
Depth
Height
Car weight
C/weight Frame code
Configuration
Dimensions/N° Blocks
Weight of C/weight
Doors N° of doors
Model
Door width
Door height
Further information Self-supporting structure
Electrical wiring Commands and signals
Safety circuit
Electrical circuit code** * Compare with Appendix 1 of repair and maintenance manual
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4 LAYOUT DRAWINGS 1.4.1 50-100 Kg Models
B
A
A
Machine room: Machine room door position "C" preferred B
Horizontal section: vertical bi-parting doors
B
A
A
B
Horizontal section: hinged doors
UNI-EN ISO 9001 Certification N. 9102 DALD
Self-supporting structure
Page: 6
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4.1 50-100 Kg Models
Vertical Section A-A
UNI-EN ISO 9001 Certification N. 9102 DALD
Vertical Section B-B
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Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4.2 200-300 KG Models
B
A
A
Machine room: Machine room door position "C" preferred
B
Horizontal section: vertical bi-parting doors
B
A
A
B
Horizontal section: hinged doors NOTE:
1 or 2 possible entrances to the cabin; example: A-B-C-AB-AC-BC
UNI-EN ISO 9001 Certification N. 9102 DALD
Self-supporting structure
Page: 8
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4.2 200-300 Kg Models
Vertical Section A-A
UNI-EN ISO 9001 Certification N. 9102 DALD
Vertical Section B-B
Page: 9
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4.3 MIC 12 Model
B
A
A
B
Machine room
Vertical Section A-A
Horizontal Section
Vertical Section B-B UNI-EN ISO 9001 Certification N. 9102 DALD
Self-supporting structure
Page: 10
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.4.4 DD 50 Model Machine Room
Horizontal Section
Vertical bi-parting door
B
A
Machine room door position "C" preferred
A
B
NOTE: for the drawing of the self-supporting structure see 50 Kg mod.
Vertical Section A-A
UNI-EN ISO 9001 Certification N. 9102 DALD
Vertical Section B-B
Page: 11
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_011 Revision: 01 Date: March 2006
The service lift 1.4.5 GN 100 Models Horizontal Section
Machine room Vertical bi-parting door
B
A
Machine room door position "C" preferred
A
B
NOTE: for the drawing of the self-supporting structure see 100 Kg mod.
Vertical Section A-A UNI-EN ISO 9001 Certification N. 9102 DALD
Vertical Section B-B
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Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.5 USEFUL ADDRESSES
Manufacturer DALDOSS ELEVETRONIC S.p.A: Località Cirè 38057 Pergine Valsugana (TN) Italy Tel : +39 0461 518 611 Fax: +39 0461 518 654
Supplier* (* mark the box containing the supplier's address) DALDOSS ELEVETRONIC S.p.A: Località Cirè 38057 Pergine Valsugana (TN) Italy Tel : +39 0461 518 611 Fax: +39 0461 518 654 DALDOSS ELEVETRONIC FRANEC S.A. Z.A. Saint Aubin, Rue Jacqueline Mazè 49135 Les Ponts De Ce Cedex France Tel : +33 241 436 263 Fax: +33 241 437 500 DALDOSS ELEVETRONIC NEDERLAND B.V. P.O. BOX 24020 2490 AA Den Haag Nederland Tel : +31 70 301 3059 Fax: +31 70 301 3051 DALDOSS ELEVETRONIC ASIA Sdn. Bhd. 27, Jalan 5/1 Taman Industri Selesa Jaya 43300 - Balakong – Selangor Malaysia Tel : +60 3 896 272 77 Fax: +60 3 896 117 70
Installation Company COMPANY........................................................................................................... ADDRESS............................................................................................................ CITY/COUNTRY.................................................................................................. Tel.: ........../........../......................... Fax: ........../........../......................... Maintenance Company COMPANY........................................................................................................... ADDRESS............................................................................................................ CITY/COUNTRY.................................................................................................. Tel.: ........../........../......................... Fax: ........../........../.........................
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1.6 TRANSPORT
The lift is normally supplied in two packages. One of them contains the guides, the other one the rest of the installation. The weight is indicated on each package in order to choose the adequate mean of transport. Caution: the packages containing different lifts cannot be superimposed. The storage of the lifts must be carried out on shelves with a sufficient capacity.
1.7 WARNINGS
The Microlift dumbwaiter as mentioned in the introduction is subject to the provisions contained in the European machinery directive 98/37/EC and further amendments. The manufacturer's "EC" declaration which is supplied with every single lift states clearly that the environment where the machine is installed must be in accordance with the machinery directive. It is therefore necessary that the customer (installer, final user or other person) make sure that the following indications are observed: 1. if the shaft is completely closed with opaque walls a lighting system must be fitted (Art. 8.1 D.P.R. 1497/63) 2. the machine room and the divertor pulley room must be provided with a lighting system and a socket for portable lamp. (EN 81-3:2001, art. 13.6.1) 3. the machine room and the pit bottom of the lift must be provided with an emergency switch which cuts off, if necessary, the power supply of the whole installation, except the lighting circuit (EN 81-3:2001, art. 14.2.2) 4. if a ladder is needed to gain access to the machine room, this must always be available near the entrance. Once the ladder is put into its right position, it must form an angle of 70° - 75° with the ground. The step dimensions must be at least 350x50 mm (refer also to the description contained in the technical norm A23 of ex-ENPI, now ISPESL). The contents mentioned in the above sections refer to the current Italian regulations and to the European norm (EN 81.3) for small dumbwaiters. If the lift is exported in European countries with different regulations, the customer must make sure that the lifts meet the current requirements of the country where the lifts has to be installed. After having checked the conformity of the shaft to the machinery directive 98/37/EC, the installer can proceed with the installation of the lift. The CE label must be applied and the certificate of conformity must be issued, before the lift begins its service. On the next page an example of the EC Declaration of Conformity is represented.
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 14
Installation Manual Section 2. Technical specification
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_011 Revision: 01 Date: March 2006
1 . 8 D E C L A R A T I O N O F C O N F O R MIT Y
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 15
Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_012 Revision: 01 Date: March 2006
The service lift
2 REFERENEC TABLES 2 . 1 D I MEN S I O N S O F C A R A N D L A N D I N G D O O R S 2.1.1 Hinged landing doors The dimensions of the hinged landing doors are shown in Fig. 1.
Figure 1
32/80 42/80 52/80 62/80 72/80 90/80 100/80
A 320 420 520 620 720 900 1000
B 800 800 800 800 800 800 800
C 500 600 700 800 900 1080 1180
D 880 880 880 880 880 880 880
32/100 42/100 52/100 62/100 72/100 90/100 100/100
A 320 420 520 620 720 900 1000
UNI-EN ISO 9001 Certification N. 9102 DALD
B C D 1000 500 1080 1000 600 1080 1000 700 1080 1000 800 1080 1000 900 1080 1000 1080 1080 1000 1180 1080
32/120 42/120 52/120 62/120 72/120 90/120 100/120
A 320 420 520 620 720 900 1000
B C D 1200 500 1280 1200 600 1280 1200 700 1280 1200 800 1280 1200 900 1280 1200 1080 1280 1200 1180 1280
Page: 16
Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_012 Revision: 01 Date: March 2006
The service lift 2.1.2 Bi-parting landing doors
The dimensions of the vertical bi-parting landing doors are shown in Fig. 2.
Figure 2
32/80 42/80 52/80 62/80 72/80 90/80
A 320 420 520 620 720 900
B 775 775 775 775 775 775
C 440 540 640 740 840 1020
D 910 910 910 910 910 910
32/100 42/100 52/100 62/100 72/100 90/100
A 320 420 520 620 720 900
UNI-EN ISO 9001 Certification N. 9102 DALD
B 975 975 975 975 975 975
C 440 540 640 740 840 1020
D 1110 1110 1110 1110 1110 1110
32/120 42/120 52/120 62/120 72/120 90/120
A 320 420 520 620 720 900
B C 1175 440 1175 540 1175 640 1175 740 1175 840 1175 1020
D 1310 1310 1310 1310 1310 1310
Page: 17
Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_012 Revision: 01 Date: March 2006
2.1.3 Machine room door
Fig. 3 shows the machine room door.
Figure 3
Type:
Q = QX QR QRX
Normal door grey backed enamel = Normal door finished in polished stainless steel AISI 430 = Fire resistant door grey backed enamel = Fire resistant door finished in polished stainless steel AISI 430
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_012 Revision: 01 Date: March 2006
2.1.4 Vertical bi-parting car doors The dimensions of the vertical bi-parting car doors are shown in Fig. 4.
Figure 4
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_012 Revision: 01 Date: March 2006
The service lift 2.2 TECHNICAL CHARACTERISTICS 2.2.1 Technical characteristics of the lift. MODELS
12 kg
50 kg
1) MANUFACTURER
100 kg
200 kg 2:1
300 kg 2:1
DALDOSS Elevetronic S.p.A.
2) ELECTRIC MOTOR
HP 0.45
HP 0.45
a) Construction
HP 0.9
HP 0.9
AC MOTOR - SELF VENTILATED - FLANGED
b) N° of poles
4
c) RPM by 50 Hz
1450
d) Full load current by 380 V 50 Hz
A 1.20
A 1.20
A 2.15
A 2.15
e) Starting current
3.5*d)
3.5*d)
3.5*d)
3.5*d)
0.72 0.62 0.50
0.72 0.62 0.50
0.78 0.72 0.62
65 % 65 % 59.5 %
65 % 65 % 59.5 %
72 % 71 % 68 %
0.21
0.21
0.43
0.43
i) Static torque
2.8*h)
2.8*h)
2.8*h)
2.8*h)
l) Moment of inertia (daN m2)
0.0024
0.0024
0.0064
0.0064
f) Power factor by full load by 3/4 load by 1/2 load g) Efficiency by full load by 3/4 load by 1/2 load h) Torque (Kgm)
m) Insulation class
B
n) Protection
IP 44
o) Motor bearing
Ball bearing
3) MOTOR COUPLING
FLANGED
4) BRAKE: FRONTAL DISK BRAKE Ø int. - Ø ext. mm
50-110
5) GEAR UNIT TYPE
M 100
a) Worm gear material
M 200 C43 F/TR
b) Diametral pitch normal speed high speed
30 mm 30.5 mm
20 mm 31 mm 15
c) Worm gear diameter (brake side) mm d) Worm gear diameter (motor side) mm e) Worm bearing brake side motor side f) Thrust bearing g) Ratio normal speed high speed
22
18 BRONZE BEARING BALL BEARING BALL BEARING
DOUBLE BALL BEARING
1:65 1:34
1:65 1:34
h) Wheel material
CUAL UNI 5273
i) Wheel fastener
4 screws M8 R8.8 - UNI 5739
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 20
Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_012 Revision: 01 Date: March 2006
The service lift
MODELS
12 kg
l) Slow speed shaft bearing
50 kg
100 kg
200 kg 2:1
2 bronze bearing
300 kg 2:1
2 bronze + 1 ball bearing
m) Gear oil type
MOBIL GEAR 629
6) VEE SHEAVE a) Diametral pitch mm
250
b) Number of grooves
1 tapered + 1 for selector
2 tapered + 1 for selector
2 tapered + 1 for selector
2 tapered + 1 for selector
2 tapered + 1 for selector
c) Vee groove angle
35 °
35 °
35 °
35 °
35 °
d) Minimum diameter
30 mm
30 mm
30 mm
30 mm
30 mm
e) Vee sheave fastener
300
feather key 8x7x45 - UNI 6604
feather key 8x7x40 - UNI 6604
7) TRACTION ROPES a) Number / Diameter
1 / 6 mm
2 / 6 mm
b) Type
METALLIC - STRAND
c) Construction
6 STRANDS + 1 FIBRE CORE
d) Composition
A + 6 x (1 + 6 + 12 + 18)
e) Wire diameter
0.28 mm
0.28 mm
0.28 mm
0.28 mm
0.28 mm
f) Total breaking load
1754 kg
1754 kg
1754 kg
1754 kg
1754 kg
8) CAR a) Construction
BENDED STEEL PLATE
b) Steel plate thickness
1-1.5 mm
1-1.5 mm
1-1.5-2 mm
1-1.5-2-3 mm
1-1.5-2-3 mm
c) Platform area mq.
0.072
0.228-0.590
0.260-0.672
0.600-1.000
0.600-1.000
d) Min. and max. weight
8-9 Kg
32-58 Kg
49-86 Kg
145-175 Kg
145-175 Kg
9) COUNTERWEIGHT
WITHOUT
a) Material
=====
steel
steel
steel
steel
b) Execution
=====
frame+block
frame+block
fr.+blocks
fr.+blocks
c) Width/Thickness (mm)
=====
220/50
320/50
480/65
480/65
d) Weight in Kg
=====
frame 6 block 40-68
frame 9 block 112
frame 39 blocks 230
10) GUIDES a) Execution
bended st. plate delta 40
double ∆ 80
double ∆ 80
double ∆ 80
double ∆ 80
2/3
2/3
2/3
3/3
3/3
1.6 each / 1.00
2.0 each / 1.00
2.0 each / 1.00
2.0 each / 0.75
2.0 each / 0.75
25
25
25
25
25
b) Each starting
0.36
0.36
0.64
0.70
0.70
c) In continuous rate
380
380
680
700
700
b) Type c) N° of guides / Pr. length (m) d) Weight (Kg/m) / Anchorage distance (m) 11) HEAT DISSIPATION (Kcal/h) a) At rest
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Installation Manual Section 2. Reference Tables
Località Cirè 38057 Pergine Valsugana. (TN) Italy
Document Code: A_ML_012 Revision: 01 Date: March 2006
The service lift 2.2.2 Gears
The technical characteristics and dimensions of the gears are shown in Fig. 5. GEAR TYPE M100 / M200
N
G
R
L
Q I M D B
P
D A
A
C
O
MAXIMUM STATIC LOAD : M100 = 270 Kg M200 = 450 Kg
48
V
11
12
17
6
8
35
Φ 300 Z U
S T
DIMENSIONS (mm) MOD A B M100 160 27 M200 160 27
C 50 65
D 30 30
E 187 187
F 210 225
G 295 295
I 20 29
L 247 252
M 80 80
N 297 297
O 197 197
P 93 93
Q 92 92
R 75 80
S 112 112
T 397 412
U 350 385
V 177 177
Z 527 562
Figure 5
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Località Cirè 38057 Pergine Valsugana. (TN) Italy
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The service lift
GEAR TYPES M 100 / M 200 SINGLE PHASE MOTOR HP Volt 0.60 220-240 1.00 220-240 MOD.
M100N M200N M100V M200V M100M M200M M100MV M200MV
Load
Speed
Kg
m/sec
50 100 30 60 50 100 30 60
0.35 0.35 0.67 0.61 0.35 0.35 0.67 0.61
RUN CAPACITOR MF Volt 20 400 30 400 Reduct .RATIO
1:65 1:65 1:34 1:37 1:65 1:65 1:34 1:37
2 SPEED - AC MOTOR RPM a Hp 50 Hz
0.45 0.90 0.45 0.90 0.60 1.00 0.60 1.00
STARTING CAPACITOR MF Volt 63/80 280 100/130 280
Tolerance 20 % 20 %
1450 1450 1450 1450 1450 1450 1450 1450
Traction PULLEY
Traction ROPES
Ø
300 300 300 300 300 300 300 300
2xØ6 2xØ6 2xØ6 2xØ6 2xØ6 2xØ6 2xØ6 2xØ6
Selector ROPES
MOTOR
Tolerance 20 % 20 % BRAKE
CONTROL
Selector
Kg
AC
HZ
Vdc
Vac
Vdc
1xØ4 1xØ4 1xØ4 1xØ4 1xØ4 1xØ4 1xØ4 1xØ4
51 60 51 60 58 60 58 60
3-Ph 3-Ph 3-Ph 3-Ph 1-Ph 1-Ph 1-Ph 1-Ph
50 50 50 50 50 50 50 50
48 48 48 48 48 48 48 48
24 24 24 24 24 24 24 24
48 48 48 48 48 48 48 48
Service instructions for the lift gear. The gear package contains the following components: motor gear, oil container, thermostatic switch; the last one is supplied only after request. The motor gear must be installed on its bedplate, after the complete assembly of the structure; afterwards the carter must be filled with oil type MOBILGEAR 629, which is supplied in the same package.
Characteristics of the MOBILGEAR 629 oil Specific weight 15°C 0.890
Burning grade,°C
Sliding point,°C
Visc. Engler at 50°C
Grade of viscosity
Class. AGMA: N°
225
-23
10.5
95
3 EP
Note: use only the oil supplied by the manufacturer or one equivalent, taking as reference the comparing tables available on the market.
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Document Code: A_ML_012 Revision: 01 Date: March 2006
2.3 WARNINGS FOR INSTALLERS' SAFETY
2.3.1 Shaft - Use gloves, helmet and special shoes while installing the lift. - Follow carefully all instructions given by the manufacturer during installation. - Fence the shaft entrances until the lift is completely installed and cladded. Prevent unauthorised people from entering into the shaft. - If the lift has been ordered without enclosure, the installer must have the shaft cladded in accordance to the current regulation of the country in which the lift is installed. (D.P.R. 1497/63, TRA400, BS5655 or others) before putting the lift into operation. - Remove eventual hindrances which may appear in the shaft before putting it into operation. - Do not stay in the lift pit if mechanical blocking devices are missing. Cut off the power supply before carrying out any repair on the cabin roof. Do not run the lift while people are standing on the cabin roof or in the pit. When mechanical blocks are missing do not stay on the cabin roof for repair. - Once the lift is installed and cladded, before putting it into operation, apply all warning labels as shown on fig. 6. 2.3.2 Car and counterweight - The c/weight is supplied together with its fillers. The installation instructions are as follows: remove the fillers from the c/weight frame, install the frame and put back the fillers in the frame. At the end of the installation check that the fillers are well fixed through the top catch. - Before running the lift, make sure that the pulley protection device is installed onto the cabin roof (available on 200/300 Kg models). 2.3.3 Machine room - Before running the lift make sure that the installation of the pulley protection devices has been carried out. - Do not touch the motor if it has been running for a long time. - Install the label showing emergency operation instruction into the machine room. - N.B. The noise level of the gears is inferior to 70 dB. The testing procedures are reported on Daldoss Quality Manual (see acceptance and testing instruction IC 041100, Ed. 3, 18/07/94). 2.3.4 Landing doors - Landing push button stations and automatic bi-parting doors operate with low current. 2.3.5 Electrical wiring - Make sure that the shaft does not contain different wiring from the ones belonging to the lift installation. - Ensure the unipotentiality between metallic parts of the lift and the ground connection.
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2.3.6 Warning labels
Install the "CE" mark well visible in the car or on the gear bedplate
Figure 6 UNI-EN ISO 9001 Certification N. 9102 DALD
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The service lift
Document Code: A_ML_012 Revision: 01 Date: March 2006
2.4 PRE-OPERATION CHECK LIST Before running the lift perform the following tests (EN 81.3): 1) check the accuracy of the complete documentation supplied with the lift 2) check the correspondence to the current regulation 3) verify the following safety devices: - closing of eventual inspection and emergency doors (traps) - emergency switch in the pit (if required) - emergency switch in the pulley room (if required) - landing door locks - landing door contacts - closing of landing door panels without locks (if required) - closing of cabin doors - speed governor (if required) - safety gear and its safety contacts (if required) - overtravel switches - rope slack contacts (if required) 4) verify the suspension components and its fixings 5) carry out measurements of current (absorbed current) and speed 6) measure the insulating resistance of the circuits 7) Verify the traction making the cabin stop in the following way: - up travel with empty cabin - down travel with loaded cabin (125% of rated load)
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Installation Manual Section 3. Assembling Instruction MIC12 Model
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3 ASSEMBLING INSTRUCTION 3.1 MIC 12 MODEL 3.1.1 Shaft dimensions Check the shaft dimensions with the dimensions indicated in fig. 7
CONTROLLER Universal, with call and send push buttons, position indicators at every floor. Antipatinage upon request.. POWER SUPPLY 380 Volt, 3-Phase 50 Hz. SPEED 0.30 m/sec. LANDINGS Up to 6 stops (max. 15 meter travel). CABIN Made of grey baked enamel finished st. steel. DOORS Hinged, with door locks and electrical contacts. Frame in grey baked enamel finished st. steel. Door panel in plexiglas. OPERATION Motor gear with worm, electromagnetic disc brake.
direct,
with
SELF SUPPORTING STRUCTURE Galvanized self supporting structure. INSTALLATION Refer to the assembly instruction supplied together with the lift.
Figure 7
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2 Components installation 3.1.2.1 Uprights Measure the shaft height and cut the uprights as shown on fig. 8 Install the uprights, the rings, the motor gear support and the diverter pulley.
Figure 8 UNI-EN ISO 9001 Certification N. 9102 DALD
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The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2.2 Guides Install the guides starting from the top as shown on fig. 9. NOTE : Cut only the top section of the guides (if necessary) making sure that they are parallel to the structure with a correct plumbing.
Figure 9 UNI-EN ISO 9001 Certification N. 9102 DALD
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2.3 Power supply cabinet Fix the power supply cabinet (if required) to the motor room upright. 3.1.2.4 Shaft on the top floor Place the car in the shaft on the top floor, loosening the top ring of the door. We suggest to use a timber board to support the car. 3.1.2.5 Traction and selector rope Install the traction and selector rope, as shown on fig. 10.
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The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
Figure 10
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3.1.2.6 Car guide shoes Install the car guide shoes and carry out the needed adjustments. 3.1.2.7 Supports Removal Remove the timber board. 3.1.2.8 Safety facings Install the safety facings (where needed) as shown on fig. 11 (with entrance in position B) and on fig. 12 (with entrances on position A-C-AC). (Entrance pos. B) Safety facing fixing
(Entrances pos. A-C-AC) Safety facing fixing
Figure 11
Figure 12
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3.1.2.9 Machine room door
Install the machine room door (if required) as shown on fig. 13
Figure 13 UNI-EN ISO 9001 Certification N. 9102 DALD
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2.10 Hinged doors (with entrance in position B) Install the hinged doors as shown on fig. 14 (with entrance in position B) and assure a proper operation.
Figure 14
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The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2.11 Hinged doors (with entrances in pos. A-C-AC) Install the hinged doors as shown on fig. 15 (with entrances in pos. A-C-AC) and assure a proper operation.
Figure 15
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.1.2.12 Connections Carry out the connections as shown on fig. 16. 3.1.2.13 Selector operation balls Fix the selector operation balls, paying attention not to overtighten the screws.
Figure 16
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2 50-100 kg MODELS 3.2.1 Shaft dimensions 3.2.1.1 50-100 kg Mod. Check the shaft dimensions with the dimensions shown on fig. 17.
* *
* *
* *
* = WITH SAFETY GEAR ** = WITHOUT SAFETY GEAR
Figure 17 UNI-EN ISO 9001 Certification N. 9102 DALD
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The service lift
MODELS Capacity
Document Code: A_ML_013 Revision: 01 Date: March 2006
CAR DIMENSIONS
CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance.
Capacity
POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel, with one removable shelf in stainless steel AISI 430 forming two equal compartments. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.
* With hinged doors available models
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2.1.2 DD50 Mod. For the dimensions of model DD50, refer to fig. 18.
CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel, with one removable shelf in polished stainless steel AISI 430 forming two equal compartments. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.
Figure 18
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2.1.3 GN100 Mod. For the dimensions of model GN100, refer to fig. 19.
CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.35 m/sec. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in polished stainless steel AISI 430 with 6 shelf supports. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in polished stainless steel AISI 430. MACHINE Traction type, located on machine bedplate attached to tower. The motor drives through a reduction gear and an electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.
Figure 19 UNI-EN ISO 9001 Certification N. 9102 DALD
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2.2 Components installation 3.2.2.1 Uprights 50-100 kg Mod. Measure the shaft height and cut (if necessary) the uprights as shown on fig. 20. Install the uprights, the rings and the motor bedplate, as shown on fig. 20.
Figure 20 UNI-EN ISO 9001 Certification N. 9102 DALD
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Document Code: A_ML_013 Revision: 01 Date: March 2006
DD50 Mod. For the cut and installation of the uprights for model DD50, refer to fig. 21.
Figure 21
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3.2.2.2 Assembling structure ring
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UNI-EN ISO 9001 Certification N. 9102 DALD
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3.2.2.3 Guides 50-100 Kg Mod. Install the guides starting from the top as shown on fig. 22. NOTE : Cut only the lower section of the guides (if necessary), making sure that they are parallel to the structure with a correct plumbing.
Figure 22 UNI-EN ISO 9001 Certification N. 9102 DALD
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The service lift
DD50 Mod . For the installation of the guides of model DD50, refer to fig. 23. X 1
T 930 1
Guide brackets fixing
1000
3000
H = ( S + ΣR + T ) - X
2
2
ΣR
LG = H -705
3000
Guides fixing S 10
z
320
Z = guide length to cut
Figure 23
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The service lift
3.2.2.4 Power supply cabinet and motor gear (50-100 kg Mod.) Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate between the guiding points, and put the insulation rubber . 3.2.2.5 Cabin on the top (50-100 kg Mod.) Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin. 3.2.2.6 Limit switch (50-100 kg Mod.) Check the dimensions of the over travel and install the limit switch, as shown on fig. 24. 1
150
Removable buffer stop (optional) 1
150
2 50 Kg MODELS 100 Kg MODELS
2
FIXED BUFFER STOP AND OVERTRAVEL LIMIT SWITCH ASSEMBLY
Figure 24 UNI-EN ISO 9001 Certification N. 9102 DALD
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The service lift
3.2.2.7 Power supply cabinet and motor gear (DD50 Mod.) For the installation of the model DD50, refer to fig. 25. 3.2.2.8 Limit switch (DD50 Mod.) For the installation of the limit switch of the model DD50, refer to fig. 25.
1
150
Removable buffer stop (optional) 1
150
2
2
FIXED BUFFER STOP AND OVERTRAVEL LIMIT SWITCH ASSEMBLY
Figure 25
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3.2.2.9 Counterweight Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes, making sure that the counterweight is placed as shown on fig. 26. 3.2.2.10 Traction ropes and the selector rope Install the 2 traction ropes and the selector rope as shown on fig. 27.5 and 27.6.
Ropes attachment (car side)
Ropes attachment (c/weight side)
Self supporting structure assembly Figure 26
UNI-EN ISO 9001 Certification N. 9102 DALD
Figure 27
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3.2.2.11 Car guide shoes 50-100 kg Mod. Install the car guide shoes and carry out the needed adjustments. (fig. 28). DD50 Mod. For the installation of the car guide shoes for the model DD50, refer to fig. 29 Car shoe fixing
Car shoe fixing
Figure 28
Figure 29
3.2.2.12 Supports Removal Remove the timber board and the counterweight support. 3.2.2.13 Safety facings 50-100 kg Mod. Install the safety facings (if required) as shown on fig. 30. DD50 Mod. For the installation of the safety facings for the model DD50, refer to fig. 31. Safety facings fixing Safety facings fixing
Figure 30
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Figure 31
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3.2.2.14 Machine room door 50-100 kg Mod. Install the machine room door as shown on fig. 32.
Machine room door assembly
Vertical section A - B
Horizontal section Figure 32
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DD50 Mod. For the installation of the machine room door for the model DD50, refer to fig. 33
Machine room door assembly
Vertical section A - B
Horizontal section Figure 33
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3.2.2.15 Bi-parting doors Install the as shown on fig. 34 and make sure that the door panels slide freely on the guides. The position of the doors must be adjusted after phase 3.2.2.15. DD50 Mod. For the installation of the bi-parting doors of model DD50, refer to fig. 35.
Vertical bi-parting door fixing
Vertical bi-parting door fixing
Figure 34
Figure 35
3.2.2.16 Push button stations, the door locks and frames Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of the door lock, adjusting the position of the panels.
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3.2.2.17 Connections Carry out the connections as shown on fig. 36. 3.2.2.18 Selector balls regulation Fix the selector balls (pay attention not the tighten the fixing screw to much).
Figure 36
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3.2.2.19 Paw l device Place the pawl device following fig. 37.
M8x20 BOLTS
SECT. A - A
Figure 37
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3.2.2.20 Car and c/weight safety gear – assembly drawing For the installation of the car safety gear refer to fig. 38.
Figure 38 UNI-EN ISO 9001 Certification N. 9102 DALD
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3.2.2.21 Car and c/weight safety gear – Machine Room
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3.2.2.22 Car and c/weight safety gear – Car
DETAIL
A
UNI-EN ISO 9001 Certification N. 9102 DALD
SEE DETAIL
A
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3.2.2.23 Car and c/weight safety gear – Counterweight For the installation of the c/weight safety gear refer to fig. 39.
CAR SIDE
STRUCTURE SIDE
Figure 39 UNI-EN ISO 9001 Certification N. 9102 DALD
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3.2.2.24 Car and c/weight safety gear – Pit
GUIDE RAIL
SAFETY GEAR LEVER SET
UPRIGHT
STRUCTURE SIDE
CAR SIDE
hexagonal head M8x20 screws, M8 growers, M8 double threaded hole brackets
UNI-EN ISO 9001 Certification N. 9102 DALD
CAUTION: THE MINIMUM PIT DEPTH IS 600mm
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2.2.25 Counterweight
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.2.2.26 Overload device
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Installation Manual Section 3. Assembling Instruction 50-100 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
UNI-EN ISO 9001 Certification N. 9102 DALD
Document Code: A_ML_013 Revision: 01 Date: March 2006
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3 200-300 kg MODELS 3.3.1 Shaft dimensions Check shaft size with the dimensions indicated on fig. 40.
Figure 40 UNI-EN ISO 9001 Certification N. 9102 DALD
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Località Cirè 38057 Pergine Valsugana. (TN) Italy
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MODELS Capacity
CAR DIMENSIONS
Capacity
Document Code: A_ML_013 Revision: 01 Date: March 2006
CONTROL PANEL Fully automatic push buttons, with call and despatch facilities at each entrance; "lift arrival" and "lift occupied" indicators fitted at each entrance. POWER SUPPLY 380 Volt, 3-phase 50 Hz. SPEED 0.17 m/s single speed AC motor for 200 Kg models. 0.31-0.10 m/s 2 speed AC motor for 300 Kg models. FLOORS Can serve up to 12 stops (30 mt. travel max.) CAR Constructed in mild steel. Car finished in grey backed enamel with bottom in stainless steel. DOORS Vertical bi-parting doors fitted with locks and safety electrical contacts. Finished in grey backed enamel. MACHINE 2:1 traction type for 200 Kg models; 1:1 traction for 300 Kg models. Located above on machine bedplate attached to tower. The motor drives through a reduction gear and electro-magnetic disc brake is fitted. A hand winding wheel and brake release are incorporated. SELF SUPPORTING STRUCTURE Constructed in galvanised cold rolled profiles. INSTALLATION Installation instructions are supplied.
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2 Components installation 3.3.2.1 Uprights Measure the shaft height and cut (if necessary) the angular uprights following the dimensions of fig 41. Install the uprights , the rings and the gear steel.
Figure 41
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.2 Uprights
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
UNI-EN ISO 9001 Certification N. 9102 DALD
Document Code: A_ML_013 Revision: 01 Date: March 2006
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.3 Guides Install the guides and the guide brackets starting from the top (fig. 42). NOTE: Cut the bottom section of the guides only (if necessary), ensuring that the guides are parallel to the bearing structure and plumb.
Figure 42
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.4 Power supply cabinet and motor gear (200-300 kg Mod.) Fix the power supply cabinet (if required) on the machine room upright. Place the motor gear on the bedplate between the guiding points, and put the insulation rubber . 3.3.2.5 Cabin on the top (200-300 kg Mod.) Place the, loosening the top ring of the door. We suggest using a timber board to support the cabin. 3.3.2.6 Limit switch (200-300 kg Mod.) Check the dimensions of the over travel and install the limit switch, as shown on fig. 43.
Figure 43
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.7 Counterweight Keep the counterweight 250 mm above the limit switch, and install the car guide fixings and car guide shoes, making sure that the counterweight is placed as shown on fig. 45. 3.3.2.8 Traction ropes and the selector rope Install the 2 traction ropes and the selector rope as shown on fig. 44.5 and 44.6.
Ropes attachment (car side)
Self supporting structure assembly Ropes attachment (c/weight side) Figure 44
UNI-EN ISO 9001 Certification N. 9102 DALD
Figure 45
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.9 Car guide shoes Install the car guide shoes and carry out the needed adjustments on car and counterweight guide shoes as shown on fig. 46
Car shoe fixing Figure 46 3.3.2.10 Support Removal Remove the timber board and the counterweight support. 3.3.2.11 Safety facings Install the safety facings (if required) as shown on fig. 47.
Safety facings fixing Figure 47 UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.12 Machine room door
Install the machine room door as shown on fig. 48.
Installation of machine room door
Vertical section A - B
Horizontal section Figure 48
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.13 Third guide installation
Install the third guide as shown on fig. 49
Figure 49
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
Car wall pos. B and car third guide shoes pos. A-C
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
Car wall pos. B and car third guide shoes pos. B
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.14 Bi-parting doors Install the bi-parting doors as shown on fig. 50 and make sure that the door panels slide freely on the guides. The position of the doors must be adjusted after phase 3.3.2.14.
Vertical bi-parting door fixing Figure 50
3.3.2.15 Push button stations, the door locks and frames Fix the push button stations, the door locks and frames. Align the door lock roller with the operation shape of the door lock, adjusting the position of the panels.
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.16 Connections For the 200-300 Kg models, carry out the connections as shown on fig. 51. Fix the selector balls (pay attention not the tighten the fixing screw to much).
Figure 51
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.17 Paw l device
Place the pawl device following fig. 52.
SCREWS M8x20
SEZ. A - A
Figure 52 UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.18 Car and c/weight safety gear – assembly drawing For the installation of the car safety gear refer to fig. 53.
Figure 53
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.19 Car and c/weight safety gear – machine room For the installation of the c/weight safety gear refer to fig. 54.
Figure 54 UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.20 Car and c/weight safety gear – counterweight
CAR SIDE
STRUCTURE SIDE
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.21 Car and c/weight safety gear – car
hexagonal head M10x30 screws, M10 growers, M10 double threaded hole brackets
SAFETY GEAR HOLES
SHOE HOLES
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.22 Car and c/weight safety gear – pit
STRUCTURE SIDE
hexagonal head M8X20 screws, M8 growers, M8 double threaded hole brackets
CAR SIDE
CAUTION: THE MINIMUM PIT DEPTH IS 600mm
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 84
Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.23 Car frame cross beams and car floor
3.3.2.24 Car frame cross beams and car top pulley frame
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.25 Car ceiling
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 86
Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.26 Car upright
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 87
Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.27 Car back wall
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
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Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.28 Car frame upright
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.29 Car guide shoes support
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.30 Car pulley frame
UNI-EN ISO 9001 Certification N. 9102 DALD
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Installation Manual Section 3. Assembling Instruction 200-300 kg Models
Località Cirè 38057 Pergine Valsugana. (TN) Italy
The service lift
Document Code: A_ML_013 Revision: 01 Date: March 2006
3.3.2.31 Oveload device
UNI-EN ISO 9001 Certification N. 9102 DALD
Page: 92
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