NCR-333 NCR-333: Installation Installation Manual Manual [PDF]

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NCR-333 NAVTEX RECEIVER

INSTALLATION MANUAL

For further information,contact:

Not use the asbestos

URL http://www.jrc.co.jp Marine Service Department Telephone : +81-3-3492-1305 +81-3-3779-1420 Facsimile : [email protected] e-mail : SEATTLE Branch Telephone : +1-206-654-5644 Facsimile : +1-206-654-7030 e-mail : [email protected]

URL http://www.alphatronmarine.com Rotterdam (Head office) Alphatron Marine B.V. Telephone : +31 (0)10- 453 4000 Facsimile : +31 (0)10- 452 9214 e-mail : [email protected] Singapore Branch Alphatron Marine Systems Pte Ltd Telephone : +65 6863 0335 Facsimile : +65 6863 3305 e-mail : [email protected] CODE No.7ZPJD0342B

01ETM

AUG. 2015 Edition 1

ISO 9001, ISO 14001 Certified

JRC

Printed in Japan

                                                    

NCR-333 NAVTEX Receiver

INSTALLATION MANUAL (7ZPJD0342B) CONTENTS

Chapter 1 INSTALLATION AND MAINTENANCE 1. Components 2. Specifications 2.1 NAVTEX RECEIVER (NCR-333) 2.2 NAVTEX ANTENNA (NAW-333) (Option) 2.3 POWER SUPPLY UNIT (NBG-320) (Option) 2.4 POWER SUPPLY UNIT (NBG-319) (Option) 3. Interconnection Diagram 4. Outline and Installation Drawings 4.1 NCR-333 NAVTEX Receiver 4.2 NAW-333 NAVTEX Antenna (Option) 4.3 NBG-319 Power Supply Unit (Option) 4.4 NBG-320 Power Supply Unit (Option) 4.5 DPU-414 Printer (Option) 4.6 NKG-91 Printer (Option) 4.7 CGC-300B NAVTEX Buzzer (Option) 5. Initial settings and Operation check after installation 5.1 Initial settings 5.2 Operation check after installation 6. Periodical Inspection and Maintenance 6.1 Periodical Inspection 6.2 Troubleshooting 7. Replacement of UNIT Chapter 2 Field Maintenance Menu Operation Manual References

7ZPJD0342B

CHAPTER 1 Installation and Maintenance

1. Components Table of Components for NAVTEX Receiver Model NCR-333 Quantity No.

Name

Type

Remarks Per set

Total

1.

Standard Components

1.1

NAVTEX Receiver

NCR-333

1

1

1.2

Tapping screws

MPTG31659

1

1

1.3

Instruction manual

7ZPJD0304B

1

1

1.4

Operation card

7ZPJD0306A

1

1

1.5

Antenna cable

7ZCJD0251

1

1

2.

Options

2.1

NAVTEX Antenna

NAW-333

1

Whip antenna for NCR-333

2.2

Power Supply Unit (AC/DC)

NBG-319

1

12 / 24VDC input

2.3

Power Supply Unit (DC)

NBG-320

1

100 / 220VAC Manual Change

2.4

External printer

DPU-414

1

2.5

Printer cable

7ZCJD0254A

1

2.6

Printer cable

7ZCJD0270B

1

2.7

Printer power cable

7ZCJD0257B

1

Length = 1.5m

2.8

Printer connection kit

7ZXJD0076

1

7ZCJD0257 and terminal

2.9

Printer paper

6ZCAF00252A

1

112mm x Ǿ50mm 25m

2.10

NAVTEX buzzer

CGC-300B

1

External buzzer

2.11

DMC

NCH-321A

1

2.12

External buzzer connection kit

7ZXJD0074

1

2.13

Data connection kit

7ZXJD0075

1

2.14

Console mounting kit

MPBC39314

1

2.15

External printer

NKG-91

1

2.16

Printer paper

7ZPJD0384

1

58mm x Ǿ50mm

2.17

Wall mounting kit

MPBP31446

1

For NKG-91



1-1

4 tapping screws

Length = 0.5m

D-sub 9pin Length = 1.5m D-sub 9pin Length = 10m

Distress Message Controller Length = 1.5 m and terminal (2pin) Length = 1.5 m and terminal (3pin)

25m

2. Specifications  2.1 NAVTEX RECEIVER (NCR-333) 2.1.1 Receiver (1) Receiving frequency

: 518kHz, 490kHz, 4209.5kHz

(2) Receiving mode

: F1B

(3) Sensitivity

: CER better than 1x10-2 at 1uV

(4) Antenna input

: 50 ohms for NAVTEX antenna 50 ohms for wide-band antenna High impedance for wire antenna

(5) Rated power supply voltage

: 12 - 24Vdc (-10%, +30%)

(6) Power consumption

: 9 Watts (at 24 Vdc input)

(7) Operating temperature

: -15qC to +55qC (IEC 60945)

(8) Storage temperature

: -25qC to +75qC

(9) Water resistance

: IPX2

 2.1.2 Operation panel (1) Type of display

: 5.7-inch FSTN LCD, 320u240 dots

(2) Key board

: 12 keys

(3) Back-light

: For LCD and key board

(4) Dimmer control

: Bright, medium1, medium2, off (Selectable from keyboard)

 2.1.3 External interfaces (1) INS (Integrated Navigation System) communication ports DATA IN / DATA OUT One communication port meets the requirements of IEC 61162-1 - Baudrate

: 4800bps

- Data bit

: 8bits

- Parity

: none

- Stop bit

: 1bit

- Flow control

: none

(2) External printer / maintenance port PRINTER/MAINTENANCE One communication port meets the requirements of RS-232C (D-sub 9pin). - Baudrate

: User setting (4800/ 9600/ 38.4k bps)

- Data bit

: 8bits

- Parity

: none

- Stop bit

: 1bit

- Flow control

: User setting (Hard/ None)

1-2

(3) Photo coupler terminals BK One port for Break in relay signal (12VDC or 24VDC) (4) Photo mos relay terminals EXT ALM One port for external alarm device (5) Remote maintenance data output port DATA OUT2 One output port meets the requirements of IEC 61162-1 (6) MPD (Multi purpose display) communication port DISP One communication port meets the requirements of RS-485  Note: IEC61162 interfaces comply with the following specifications. - Output drive capacity: Differential driver output voltage is 2.0V or more (RL=100 ohms), driver output current 50mA - Load on the line of inputs: 100 ohms. - Electrical isolation of input circuits: Input circuits are electrically isolated from internal circuit with opto-isolator. 

2.1.4 Supported interface sentences Indication DATA IN DATA OUT

Sentence format

Supported sentence formatters Input data IEC61162-1 Longitude/Latitude (NMEA Ver 1.5 - Time / Position 2.3) Datum Reference

IEC61097-6

IEC61162-1 IEC61097-6

Speed Over Ground (SOG) Course Over Ground (COG) Heading Rate of Turn Acknowledge alarm Request NAVTEX messages Set NAVTEX mask Output data Set alarm state New NAVTEX received message Set NAVTEX mask

RMC,GGA,GLL DTM RMC, VTG RMC, VTG HDT ROT ACK NRM NRM ALR (*1) NRX NRM

*1 ALR sentence is transmitted upon occurrence and repeated every 1 minute, other sentence is transmitted when event occurred.  2.1.5 Received message log (1) Stored message

: Stores the 200 last received messages (*1). (Each channel)

(2) Saved message

: Stores the 50 stored messages (*1). (Each channel)

(*1)

: message ... 500 character long message

 Stored messages are erased 70 hours after their reception. The source of time for handling message ageing is UTC from an external source (DATA IN). When the data from the external source is not inputted, it is counted by the internal timer.

1-3

2.2 NAVTEX ANTENNA (NAW-333) (Option) 2.2.1 Electrical characteristics (1) Receiving frequency

: 518kHz, 490kHz, 4209.5kHz

(2) Bandwidth

: 504kHz +/- 20kHz 4209.5kHz +/- 100kHz

(3) Consumption current

: 6.5Vdc 23mA

(4) Impedance

: 50 ohms

 2.2.1 Environmental condition Operating temperature

: -25qC to +55qC (IEC 60945)㩷

   2.3 POWER SUPPLY UNIT (NBG-320) (Option) (1) Input voltage

: 100-120 / 200-220 Vac r10%, 50/60Hz Single phase : 24Vdc (Back up power supply)

(2) Output voltage

: Typ. 12Vdc r10% 6.5Vdc r10% (for External Printer)

(3) Maximum current

: 1.5 A (12V) 2.0 A (6.5V)

2.3 POWER SUPPLY UNIT (NBG-319) (Option) (1) Input voltage

: 10.8 - 35Vdc

(2) Output voltage

: 10.8 - 35Vdc Typ. 6.5Vdc r10% (for External Printer)

(3) Maximum current

: 1.5 A (12/ 24V) 2.0 A (6.5V)

1-4

NAW-333 NAVTEX ANTENNA

1-5

MF/HF RADIO EQUIPMENTS

Connector: N-P-8 (JRC Supply)

*1 x 2 x 0.75mm 2 (JIS TTYCS-1)

*1 x 2 x 0.75mm (JIS TTYCS-1)

2

*1 x 2 x 0.75mm 2 (JIS TTYCS-1)

7ZCJD0251 (Cable Length = 0.5m)

Note1: * marked cables are supplied by dock yard Note2: marked components are optional

INS / ECDIS (IEC61162-1)

INS / (D)GPS RECEIVER (IEC61162-1)

BELOW DECK

ABOVE DECK

*RG-10UY 50m max.

Connector: N-P-8 (JRC Supply)

RG-58A/U 0.42m Typ.

+ANT -ANT

1

+BK -BK RX-A RX-B GND-ISO TX-A TX-B GND-ISO DC+ DC GND *2 x 1.5mm2 (JIS DPYC-1.5)

13







1

DC12/24V IN

DC12V OUT

+ -

DC24V IN

AC IN

NBG-320 POWER SUPPLY

DC12/24V OUT

DC6.5V OUT

GND

2

+ -

U V

+ -

NBG-319 POWER SUPPLY

DC6.5V OUT

+ -

GND

+ -

+ -

31

J2

31

J502 EXT ALM

J3

DISP

CMN-2333 RX UNIT

J1

DATA OUT2

DATA Connection KIT

NAVTEX ANTENNA J153

7ZXJD0075 (Cable Length = 1.5m)

TX-A TX-B GND-ISO DATA Connection KIT

TX-A TX-B GND-ISO 7ZXJD0075 (Cable Length = 1.5m)

EXT ALM+ EXT ALM-

50ohm J152 PRINTER / MAINTENANCE

*2 x 1.5mm2 (JIS DPYC-1.5)

*2 x 1.5mm2 (JIS DPYC-1.5)

*2 x 1.5mm2 (JIS DPYC-1.5)

*2 x 1.5mm2 (JIS DPYC-1.5)

*1 x 2 x 0.75mm 2 (JIS TTYCS-1)

*1 x 2 x 0.75mm 2 (JIS TTYCS-1)

*2 x 1.5mm2 (JIS DPYC-1.5)

*2 x 1.5mm2 (JIS DPYC-1.5)

EXT ALM-

* POWER SOURCE DC+12/24V +

DPU-414 PRINTER

GND



EXT ALMEXT ALM+

EXT ALM+

CGC-300B NAVTEX BUZZER NCH-321A DMC

TB10 27 DAL 28 S-GND 29 DAL 30 DAL +

+ 1 2 3

Maximum cable length between NBG-319/320 and DPU-414 is 10m



NKG-91 PRINTER

EMERGENCY POWER SOURCE DC+24V

EMERGENCY POWER SOURCE AC110/220V

EMERGENCY POWER SOURCE DC+12/24V

REMOTE MAINTENANCE SERVER EMERGENCY POWER SOURCE DC+12/24V

MULTI PURPOSE DISPLAY

Printer Connection KIT 7ZXJD0076 (Cable Length = 1.5m)

7ZCJD0257B: Cable only (Cable Length = 1.5m)

7ZCJD0254A (Cable Length = 1.5m) or 7ZCJD0270B (Cable Length = 10m)

1+ 23E



COAXIAL CABLE AND CONNECTOR (ATTACHMENT)

WLH-30/0/18-U-5 (ATTACHMENT)

Hi-Z J151

7ZXJD0074 (Cable Length = 1.5m) EXT ALM Connection KIT

NCR-333 NAVTEX RECEIVER

3. Interconnection Diagram



4. Outline and Installation Drawings 4.1 NCR-333 NAVTEX Receiver   

Unit: mm Mass: approx. 2.1kg Color: N4

Outline Drawing of NCR-333 NAVTEX Receiver㩷 1-6

Rear Cover Open and change this cover when you change an antenna terminal.

Protective cover Cables are attached after removing this cover.

Nameplate Serial number of the equipment is printed on the plate.

Cable clamp Cables can be fastened by tie-wraps.

Cable cap for external equipments External buzzer, Remote maintenance system and MPD (Multi purpose display) connects to the connector.

Printer/Maintenance connector Serial printer (RS-232C) and Maintenance PC connect to the connector.

Rear Case Drawing of NCR-333 NAVTEX Receiver㩷

1-7

Terminal Number and Name 1 ANT + ANT 2 ANT 3 BK + BK 4 BK 5 6

RXA DATA IN

RXB

7

GND ISO

8

TXA

9

DATA OUT

GND ISO

10 11 12 13

TXB

12/24V DC IN GND

+ -

Description Connect an antenna cable to these terminals. Connect the key lines leading from the transmitter to be used to these terminals. Connect the INS / External GPS cable for serial communication. This equipment inputs data from the INS / External GPS. Connect the signal ground cable for serial communication. Connect the INS cable for serial communication. This equipment sends received messages to INS. Connect the signal ground cable for serial communication. Connect the power supply to these terminals. The voltage range of the power supply is from 10.8 to 35.0 VDC. This terminal is for electrical grounding to the vessel.

Caution x Be sure to connect the “GND” terminal to the earth plate of ship side.

NCR-333 NAVTEX Receiver Terminal Numbers and Names

1-8

1. The change of an antenna terminal  Remove the rear cover and change an antenna terminal on RX UNIT (CMN-2333).  㧔At first, the coaxial cable of rear cover is connected to the "ACT" of antenna terminal. : Refer to the following figure.㧕

- Select the "ACT" terminal, when connecting NAW-333. - Change the "50 ohms" or “HI-Z (High-impedance)” terminals by antenna’s impedance when using antenna other than NAW-333.

2. Cable clamp  Cables can be fastened by tie-wraps. Ex)

Cut the metal braid armor, Tie-wraps Antenna cable

Power

and connect cables.

GND

NCR-333 NAVTEX Receiver Connection Diagram (1/2) 1-9

3. Connection with optional equipments  Connect the cable of connection kit to the connector on RX UNIT (CNM-2333) when optional equipments (External buzzer, Remote maintenance, MPD) are connected to NCR-333. Run the cable of connection kit through the hole of Rear cover, and connect it to the terminal. CMN-2333 Rear cover

J2 J1 J3

MPD

Optional equipment CGC-300B Remote maintenance MPD (Multi Purpose Display)

Connector on CMN-2333 J2 (EXT ALARM) J1 (DATA OUT2) J3 (DISP)

Remote maintenance

Connection Kit External buzzer connection kit 7ZXJD0074 Data connection kit 7ZXJD0075 Data connection kit 7ZXJD0075

NCR-333 NAVTEX Receiver Connection Diagram㩷(2/2)㩷 1-10

Note -future use future use

1 EXT ALM + (Red) 2 EXT ALM - (White)

1 TX-A (Red) 2 TX-B (White) 3 GND-ISO (Shield)

1 TX-A (Red) 2 TX-B (White) 3 GND-ISO (Shield)

Remove the cable cap, run the cable through the hole.

External buzzer

.

.

Countersink for M3

.

MPBC39314 Console Mounting Kit (Option) for NCR-333 NAVTEX Receiver

1-11

.

190

4.5

610

4.2 NAW-333 NAVTEX Antenna (Option)   

38

RG-58A/U

400

ȍ44

250V-HV-30㸭0.18

N type (Female)

Outline Drawing of NAW-333 NAVTEX Antenna (Option)㻌

1- 12

1. Inspection At unpacking a package for the NAW-333 unit in first time, inspect for the followings: (1) To be no shipping damage for the unit and its accessories. (2) To make sure the number of contents with referring the COMPOSITION OF NAW-333. 2. Storage Store the all components in a dry room until installation. 3. Installation Procedure (1) Assembly of Whip antenna The whip antenna should be screwed directly into the top of NAVTEX Antenna unit and tighten up by using a spanner. After clamping, please waterproof a whip antenna base with silicon rubber and so on.

Whip antenna

Please waterproof a whip Wrap with self - bonding tape and base vinyl with - tapesilicon after antenna fastening whip antenna

rubber and so on.

Monkey spanner

Navtex Antenna unit

Fig.1. NAVTEX Antenna assembling

NAW-333 NAVTEX Antenna㻌 Connection Diagram (1/4) 1- 13

(2) Fastening of NAVTEX Antenna The antenna can be fastened to a mast or vertical pole with spacer and fitting bands As shown in Fig.2. Spacer

Whip antenna

Mast

: ȭ34 (25A) -ȭ89.1 (80A)

Fitting band

*) Refer Fig.3

Clamps

Navtex Antenna unit

Fig.2. NAVTEX Antenna fastened on a pole 1. Remove the screw on the

2. Tie the fitting band as shown in

fitting band with a flat

the figure below. Then, if you

too long, twist the clip to

tip screwdriver.

tape the Navtex Antenna unit

remove it, and cut off the

3. If the fitting band is

and spacer with vinyl - tape,

band to a suitable length

you can work easily.

with pliers.

Clamp

Clip

Vinyl - tape

Twist Band Flat tip screwdriver Pliers

4. The fitting band has such

5. When the fitting band has

6. Insert the clip into the

a length that it can fasten

been properly prepared, hook

fitting band clip, and screw

the antenna to a mast with

the clip to the first square hole

the clamp until the band is

a diameter of about 9cm.

as counted from the end of the

securely tightened.

According to the diameter of

band, and tie the band around

the mast, cut off the band at

the Navtex Antenna unit.

one of the square holes.

FP FP 1 FP 2 FP 3 FP 4 FP 5 FP

Mast diameter

6

Fig.3. Fastening with bands

NAW-333 NAVTEX Antenna㻌 Connection Diagram㻌(2/4)㻌 1- 14

Mast

(3) Installation Install the NAW-333 NAVTEX Antenna in accordance with the following procedure: 1) Select the location where obstructions are not within a radius of 1m, and reinforce the antenna pole with a supporter as shown in the Fig.5 to prevent damage with vibration on a ship The NAVTEX antenna is kept away from the MF/HF antenna at least 2m or more, and should be installed. 2) Connect a hull side coaxial cable to an antenna side coaxial cable and wrap the joint with self-bonding tape, and, please wind vinyl tape more (Refer to Fig.5) 3) Connect the earth cable to the grounding point. (Refer to Fig.4) In the point that connected a ground to an earthed line, please waterproof it with silicon rubber and so on. Please do waterproofing so that water is not included from the coating of the earthed line. ANTENNA POLE SELF- BONDING TAPE AND VINYL - TAPE MAX 90 NAVTEX ANTENNA

FITTING BANDS

UNIT Model NAW-333 NAW- 330

CABLE FIX

SELF - BONDING TAPE AND VINYL - TAPE Please waterproof it with OVER THE silicon rubber andPOINT so on. GROUNDING Note:If there is no suitable grounding point, provede it by welding a grounding bolt (in case of iron pole) or by tapping for screw (in case of aluminum pole).

SELF- BONDING TAPE AND VINYL - TAPE

EARTH CABLE

refer to Fig.6 5

CABLE FIX

Junction cable CABLE DECK SUPPORTER

Fig.4. Installation Example

NAW-333 NAVTEX Antenna㻌 Connection Diagram (3/4) 1- 15

NAVTEX

.

ANTENNA UNIT

Antenna cable

CONNECTOR

SELF- BONDING TAPE AND VINYL- TAPE

CABLE Junction cable

Antenna side