Volvo PM New Platform FMX 440 8x4 Tipper [PDF]

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Technical Information

Volvo Trucks India VE Commercial Vehicles, Bangalore Issued By: Senthil Kumar. S Date Insert No. Release Dept: Technical Services 12.11.14 17 110 01 Subject: PM Service schedule for new platform FMX 440 8x4 Tipper with manual gearbox

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5 6

85107476 Gear box oil (Ltrs) (97315 grade) VT2514B

7

22023120

9000 13

10000 14

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every second annual service / 24 months whichever comes earlier every second annual service / 24 months whichever 16.5 comes earlier

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48.5

Gearbox filter - VT2514B

1

during the gear oil change

Power steering filter

1

Replace on Choke or @ Annual Service/12 months whichever comes

Power steering oil (Ltrs)

6

Replace On Repair

8

21392404

9

1161995

10

21337557

Air filter insert - Pri

1

On choke signal or Max 1500 Hrs

11

21693755

Air filter insert - Sec

1

On 3rd Replacement of the Primary filter or max 4500 Hrs

12

21879886

13

56107

14

Fuel Filter

1

On choke or Max 1000 Hrs.

Racor filter

1

On choke or Max 1000 Hrs.

21743197

Fuel Tank Ventilation Filter

1

15

22223804

APM filter cartridge

1

During every change of primary air filter Replace during Annual service/12 months whichever occurs earlier (OR) Replace if there is condensed water in air tanks.

16

21758906

Climate Unit filter

1

17

85108914

Coolant- Premixed

42

18

8000 12

based on operation or weekly

7000 10

5

9

Grease General (Kg)

1161241

6000

each oil change

8

1

5000

By Pass Filter

A

7

21707132

B

4500

3

B

6

each oil change

B

4000

2

B

5

Eng. Oil filter

B

3000

21707134

A

4

2

Eingine Hrs

B

2000

67-20210

1161949 Rear axle oil (Ltrs) (97312 grade)

37

Oil sump type 'Steel' ; For VDS4, 1000 Ehrs./6months whichever comes earlier

1

4

Engine oil (Ltrs)

Remarks on replacement

B

3

Description

Service

B

1500

Part No

Qty. max.

B

2

Sl No

B

1000

PARTS DETAILS

Type of Wty B Service 4th wk 1

Service Schedule for New platform (PC24) FMX with Manual GB with 1000 Hrs Eng Oil Change

7500 11

For the Attention of: Aftermarket – Product Support Engineers, All Technicians, Workshop Managers, Customer Support Engineers, Parts Managers and Regional Service Managers

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Replace on Choke or Annual service/ 12 months whichever comes earlier

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During repair or Every 4 Years or 8000 Eng Hrs whichever comes first

Valves/ unit injectors, adjustment

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Technical Information

Volvo Trucks India VE Commercial Vehicles, Bangalore Issued By: Senthil Kumar. S Date Insert No. Release Dept: Technical Services 12.11.14 17 110 01 Subject: PM Service schedule for new platform FMX 440 8x4 Tipper with manual gearbox

Page |2

19

Hyva Return Filter

1

Hyva Recommendation: Once in every 4 months for 300 LPM filter

20

HY-8102117

Hyva Breather Filter

1

Hyva Recommendation:Once in Every 2 months

21

01794220 / 5739980630

Cylinder mounting bush

22

1026570

Hyva Hyd Oil

23 HY-5710107110

Rear Hinge Bush

Hyva Recommendation: Once in six months 2 (Permissible wear 1.5 to 2mm) Hyva Recommendation: First change Six Months from 135 the date of delivery of vehicle and thereafter once in a Year

2

For 18.7 cu.m HDX ROCK BODY/ 18.7 cu.m EXHAUST HEAT BODY; Hyva Recommendation: Permissible wear 1.5 to 2mm. Replace when max wear limit reached

Specification Engine

D13A 440

Wty

Type Of Service 4th Week or 10000 Km Whichever Earlier

Gear Box

VT 2514B

B

Basic Service

Rear Axle

RTH 3312

A

Annual Service

Steering

FAA 20

Ref chassis

8-922685

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30

29

28

27

26

25

24

23

22

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20

19

18

17

16

15

14

13

12

11

9

10

8

7

6

5

4

3

2

Months

HY-14896990 (300 LPM )

1

HYVA Service Schedule

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