31 0 18KB
Information related to troubleshooting Failure codes table
Failure codes table Failure code
Control device
Action level
7REXKA Seat switch: Open circuit
TWC
L04
7REXKB Seat switch: Ground fault
TWC
L04
Failure (Display on screen)
989L00
Lock caution 1
MON
-
989M00
Lock caution 2
MON
-
989N00
Lock caution 3
MON
-
TWC
L01
B@GBZK Low Battery Fluid Level D160KB
Ground Fault of Backup Lamp Relay Output
TWC
L01
D160KY
Short Circuit of Backup Lamp Relay Output
TWC
L01
D161KB
Ground Fault of Backup Alarm Buzzer Relay Output
TWC
L01
D161KY
Short Circuit of Backup Alarm Buzzer Relay Output
TWC
L01
D19RKA Open Circuit Cooling fan 1 relay
TWC
L01
D19RKB
TWC
L01
D19RKY Short Circuit Cooling fan 1 relay
TWC
L01
D19VKA
Open Circuit Cooling fan 2 relay
TWC
L03
D19VKB
Ground Fault Cooling fan 2 relay
TWC
L03
D19VKY
Short Circuit Cooling fan 2 relay
TWC
L01
D1HBKA Open Circuit of Main Contactor 2
TWC
L04
D1HBKB Ground Fault of Main Contactor 2
TWC
L04
D1HBKY Short Circuit of Main Contactor 2
TWC
L03
D1HPKB Travel Speed Alarm Relay1 Ground Short Circuit
TWC
L01
D1HPKY Travel Speed Alarm Relay1 Short Circuit
TWC
L01
D1HQKB Travel Speed Alarm Relay2 Ground Short Circuit
TWC
L01
D1HQKY Travel Speed Alarm Relay2 Short Circuit
TWC
L01
D1HRKY Travel Speed Alarm Relay3 Short Circuit
TWC
L01
D5XWKA DISC) SEATBELT ERROR SIG
TWC
L01
D5XWKY SeatBelt Interlock Error Signal Short Circuit
TWC
L01
D5XXKA DISC) S/BELT IL VALID SIG
TWC
L01
Ground Fault Cooling fan 1 relay
FB25-12, FB30-12
History class Electrical system Electrical system Electrical system Electrical system Electrical system Mechanical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system
Remarks
FB30-12 only FB30-12 only FB30-12 only
40-81
Information related to troubleshooting Failure codes table
Failure code
Failure (Display on screen)
D5XXKY SeatBelt Interlock Valid Signal Short Circuit
Control device
Action level
TWC
L01
D811MC
KOMTRAX Error
KOMTRAX
-
D862KA
GPS Antenna Open Circuit
KOMTRAX
-
D8ALKA
System Operating Lamp (KMTX) Open Circuit
KOMTRAX
-
D8ALKB
System Operating Lamp (KMTX) Short Circuit
KOMTRAX
-
D8AQK4 CAN2 Discon (KOMTRAX)
MON
L03
D8AQKR CAN Discon (KOMTRAX)
MON
-
DAF0KT
Non-volatile Memory (HST)
MON
L03
DAF0MB Monitor (ROM) Abnormality
MON
-
DAF0MC Monitor Error
MON
-
DAF3KK Main Battery Voltage Low (MON)
MON
-
KOMTRAX
-
DAFLKA System Operating Lamp Open Circuit (MON)
MON
-
DAFLKB System Operating Lamp Short Circuit (MON)
MON
-
KOMTRAX
-
Memory Malfunction (M/C)
TWC
L01
DBN0KT Memory Malfunction (M/C)
TWC
L01
DBN0MC Controller Malfunction (M/C)
TWC
-
DBN2KK Load Battery Voltage Low (M/C)
TWC
L03
DBN3KK Main Battery Voltage Low (M/C)
TWC
L04
DBN5KX Sensor 1 Voltage Out of Normal Range (M/C)
TWC
L04
DBN6KX Sensor 2 Voltage Out of Normal Range (M/C)
TWC
L03
DBN9KQ Model Selection Abnormality (M/C)
TWC
L01
DBNCMA Inconsistency of Option Selection (M/C)
TWC
L01
DBNEKR CAN Discon (against Travel INV)
TWC
L04
DBNFKR CAN Discon (against Pump INV)
TWC
L03
DBNHKA Open Circuit of Permission of Supply MC2 (M/C)
TWC
L01
DBNHKB Ground Fault of Permission of Supply MC2 (M/C)
TWC
L01
DAFGMC GPS Module Error
DAFQKR CAN Discon (MON) DBN000
40-82
History class Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system
Remarks
FB25-12, FB30-12
Information related to troubleshooting Failure codes table
Failure code
Control device
Action level
DBNHKY Short Circuit of Permission of Supply MC2 (M/C)
TWC
L01
DBNJKB Ground Fault of During Operation Signal
TWC
L01
DBNJKY Short Circuit of During Operation Signal
TWC
L01
DBNKKA Open Circuit of External OFF Signal
TWC
L03
DBNKKB Ground Fault of External OFF Signal
TWC
L03
DBNKKY Short Circuit of External OFF Signal
TWC
L03
DBNLKA Open Circuit of System Operating Lamp (M/C)
TWC
-
DBNLKB Short Circuit of System Operating Lamp (M/C)
TWC
-
DBNMKA Open Circuit of Travel Enable Signal M/C)
TWC
L01
DBNMKB Ground Fault of Travel Enable Signal (M/C)
TWC
L01
DBNNKA Open Circuit of Lift Enable Signal (M/C)
TWC
L01
DBNNKB Ground Fault of Lift Enable Signal (M/C)
TWC
L01
DBNPKA Open Circuit of AC Power Supply Input Signal (M/C)
TWC
L01
DBNRKR CAN Discon (Master Controller)
MON
L03
DBNTKA Open Circuit of Key Signal
TWC
L01
DBNUKA Open Circuit of MC2 Cut Contactor
TWC
L04
DBNUKB Ground Fault of MC2 Cut Contactor
TWC
L04
DBNUKY Short Circuit of MC2 Cut Contactor
TWC
L03
DBNVMA Defective System Starting Signal
TWC
L04
DDDQKA DISC) HIGH LIFTING HIGHT2 SW
TWC
L01
DDDTKA DISC) Seat SW1
TWC
L01
DDDTKB SHORT_G) Seat SW1
TWC
L01
DDDUKA DISC) Seat SW2
TWC
L01
DDDUKB SHORT_G) Seat SW2
TWC
L01
DDDVKA ABNL) Seat SW
TWC
L04
DDDVKM OPE-ERROR) Seat SW
TWC
L04
DDK6KA FNR Lever Input Signal Disconnection
TWC
L03
DDK6KY FNR Lever Input Signal Short Circuit
TWC
L03
FB25-12, FB30-12
Failure (Display on screen)
History class Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system
Remarks
FB25-12 only FB25-12 only FB25-12 only
40-83
Information related to troubleshooting Failure codes table
Failure code
Control device
Action level
DFC1KA Open Circuit of Lift Lever Angle Sensor
TWC
L03
DFC1KB Short Circuit of Lift Lever Angle Sensor
TWC
L03
DGE5KA Open Circuit of Ambient Temperature Sensor
TWC
-
DGE5KB Ground Fault of Ambient Temperature Sensor
TWC
L01
DHPCKA Open Circuit of Lift Pressure Sensor
TWC
L01
DHPCKB Short Circuit of Lift Pressure Sensor
TWC
L01
DJK1KA
Open Circuit of Loaded Current Sensor
TWC
L01
DJK1KB
Short Circuit of Loaded Current Sensor
TWC
L01
DJK1MA Defective Loaded Current Sensor
TWC
L01
DK10KA
Open Circuit of Accelerator Pedal Angle Sensor
TWC
L03
DK10KB
Short Circuit of Accelerator Pedal Angle Sensor
TWC
L03
DK11KA
Open Circuit of Accelerator Pedal Angle Sensor 2
TWC
L03
DK11KB
Short Circuit of Accelerator Pedal Angle Sensor 2
TWC
L03
DK13KX
Accelerator Pedal Input Out of Normal Range
TWC
L04
DK13L8
Defective Accelerator Pedal Angle Sensor
TWC
L03
DK30MA Malfunction of steering angle sensor
TWC
L01
DK5YMA Malfunction of wheel angle sensor
TWC
L01
DV00KB
MON
L01
DW9MKA Open Circuit of Lift Lock Solenoid
TWC
L03
DW9MKB Ground Fault of Lift Lock Solenoid
TWC
L03
DW9MKY Short Circuit of Lift Lock Solenoid
TWC
L03
DWP0KA Open Circuit of EPACS solenoid
TWC
L03
DWP0KB Short Circuit of EPACS solenoid
TWC
L03
F7FQKR CAN Discon (ID key)
MON
L03
F7G0MC ID Key Antenna Error
MON
-
GF11KG
Travel INV Battery Voltage High
TWC
-
GF11KK
Travel INV Battery Voltage Low
TWC
L02
GF12KA
Open Circuit of Travel INV FET U-Phase
TWC
L04
40-84
Failure (Display on screen)
Short Circuit of Buzzer Output
History Remarks class Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Mechanical system Electrical system
FB25-12, FB30-12
Information related to troubleshooting Failure codes table
Failure code
Failure (Display on screen)
Control device
Action level
GF13KA
Open Circuit of Travel INV FET V-Phase
TWC
L04
GF14KA
Open Circuit of Travel INV FET W-Phase
TWC
L04
GF15KQ Inconsistency of Travel INV capacity
TWC
L03
GF16KA
Open Circuit of Travel INV MC2
TWC
L04
GF16KB
Short Circuit of Travel INV MC2
TWC
L03
GF17MA Quick Charge Abnormality Travel INV
TWC
L03
GF18KQ Inconsistency of Travel INV function Recognition
TWC
L04
GF1AMA Defective Travel INV Current Sensor
TWC
L04
GF1BMA Defective Travel INV Temperature Sensor
TWC
L03
GF1C00
TWC
-
GF1CNS Travel INV Temperature Abnormality
TWC
L02
GF1DMA Inconsistency of Permission of Supply MC2
TWC
L01
GF1EKT
TWC
-
GF1FMA Defective Power Supply of Travel INV Key
TWC
L04
GF1JKA
Open Circuit of Travel INV Load Power Supply Line
TWC
L04
GF1LKB
Short Circuit of Travel INV Upper and Lower FET
TWC
L04
GF1MKB Travel INV Upper FET
TWC
L04
GF1NKB Travel INV Lower FET
TWC
L04
GF1QKR Travel INV CAN Discon
TWC
L04
GF21KG Pump INV Battery Voltage High
TWC
-
GF21KK
Pump INV Battery Voltage Low
TWC
L02
GF22KA
Open Circuit of Pump INV FET U-phase
TWC
L03
GF23KA
Open Circuit of Pump INV FET V-phase
TWC
L03
GF24KA
Open Circuit of Pump INV FET W-phase
TWC
L03
GF25KQ Inconsistency of Pump INV Capacity
TWC
L03
GF26KA
Open Circuit of Pump INV MC2
TWC
L04
GF26KB
Short Circuit of Pump INV MC2
TWC
L03
TWC
L04
Travel INV Temperature Raise
Travel INV EEPROM Abnormality
GF27MA Pump INV Quick Charge Error
FB25-12, FB30-12
History Remarks class Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Mechanical system Mechanical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Mechanical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system
40-85
Information related to troubleshooting Failure codes table
Failure code
Control device
Action level
GF28KQ Inconsistency of Pump INV Function Recognition
TWC
L04
GF2AMA Defective Current of Pump INV
TWC
L03
GF2BMA Defective Temperature Sensor of Pump INV
TWC
L03
GF2C00
TWC
-
GF2CNS Pump INV Temperature Abnormality
TWC
L02
GF2DMA Inconsistency of Permission of Supply MC2
TWC
L01
GF2EKT
TWC
L01
GF2FMA Defective Power Supply for Pump INV Key
TWC
L04
GF2JKA
Open Circuit of Pump INV Load Power Supply Line
TWC
L04
GF2LKB
Short Circuit of Pump INV Upper and Lower FET
TWC
L04
GF2MKB Short Circuit of Pump INV Upper FET
TWC
L04
GF2NKB Short Circuit of Travel INV Lower FET
TWC
L04
GF2QKR Pump INV CAN Discon
TWC
L03
GF30KB
TWC
L04
GF31MA Defective Temperature Sensor of Travel Motor
TWC
L03
GF3200
Travel Motor Temperature Rises
TWC
-
GF32NS
Travel Motor Temperature Abnormality
TWC
L02
GF33MA Defective Travel Motor Speed Sensor
TWC
L04
GF50KB
TWC
L03
GF51MA Defective Pump Motor Temperature Sensor
TWC
L03
GF5200
TWC
-
GF52NS Pump Motor Temperature Abnormality
TWC
L02
GF53MA Defective Pump Motor Speed Sensor
TWC
L03
40-86
Failure (Display on screen)
Pump INV Temperature Rises
Pump INV EEPROM Abnormality
Short Circuit of Travel Motor
Short Circuit of Pump Motor
Pump Motor Temperature Rises
History Remarks class Electrical system Electrical system Electrical system Mechanical system Mechanical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Electrical system Mechanical system Mechanical system Electrical system Electrical system Electrical system Mechanical system Mechanical system Electrical system
FB25-12, FB30-12