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VHMS TECHNOLOGY AS MONITORING CONDITION’S INSTRUMENT AID

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CONTENTS ГЛАВА I: СИСТЕМА VHMS НАЧАЛЬНАЯ БУКВА ДИСПЕТЧЕРА VHMS, УСТАНАВЛИВАЮЩАЯ … … … … … … … … … … … … … … …..... 5 ЗАГРУЗКА ДАННЫХ VHMS … … … … … … … … … … … … … … … … … … … … … ….. 28 РУЧНАЯ ЗАГРУЗКА … … … … … … … … … … … … … … … … … … … … ….. 29 БЕСПРОВОДНАЯ ЗАГРУЗКА … … … … … … … … … … … … … … … … … … … …... 48

ГЛАВА II: VHMS BAGUS ЗАЯВЛЕНИЕ VHMS BAGUS ПРОГРАММНОЕ ОБЕСПЕЧЕНИЕ … … … … … … … … … … … … … … … … … … … … … … … 66 i. INSTALATION, АКТИВАЦИЯ … … … … … … … … … … … … … … … … … … … ….. 67 ii. СТРУКТУРА … … … … … … … … … … … … … … … … … … … … … … … … … … …... 70 iii. ДОБАВЛЯЯ КЛИЕНТА, УЧАСТОК РАБОТЫ, МАШИНУ, ДАННЫЕ ЗАГРУЖАЮТ. … … … … ….. 71 КОНТРОЛЬ УСЛОВИЯ ЕДИНИЦЫ ЧЕРЕЗ VHMS BAGUS ЗАЯВЛЕНИЕ. 76 СОЗДАНИЕ СООБЩЕНИЯ … … … … … … … … … … … … … … … … … … … … … … … … … … 98 ГЛАВА III: VHMS BAGUS ADMIN ФУНКЦИЯ И ОБСЛУЖИВАНИЕ БАЗЫ ДАННЫХ 1. СОЗДАНИЕ ПРОФИЛЯ ШАГ ЗА ШАГОМ (ЗАЯВЛЕНИЕ ADMIN) … … … … … … … … 101 2

CHAPTER I VHMS SYSTEM

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НАЧАЛЬНАЯ БУКВА ДИСПЕТЧЕРА VHMS, УСТАНАВЛИВАЮЩАЯ ДЛЯ ВСЕХ МАШИН С VHMS

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УРЕГУЛИРОВАНИЕ НАЧАЛЬНОЙ БУКВЫ ДИСПЕТЧЕРА VHMS General Objectives : Настраивать Машинную Идентификацию (Машина S/N, Двигатель S/N, Передача S/N) в диспетчера VHMS и к часовому поясу установки, приспособленному к местоположению единицы. Начальное Урегулирование выполнено: Для Новой Поставки Единицы, какое урегулирование Диспетчера VHMS не было выполнено. Когда Удаляют и Устанавливают Двигатель и или Передача выполнена, где регистрационный номер компонента изменился. Когда единица перемещена в другое местоположение с другим Часовым поясом. Изменяя Диспетчера VHMS, в котором данные от старого диспетчера VHMS перемещены в нового диспетчера.

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VHMS INITIAL SETTING Начальный Процесс Урегулирования: В основном начальный процесс урегулирования включает: 1. часовой пояс изменения: - По Гринвичу (Время Гринвичского меридиана) - Начальное урегулирование, выполняющее время 2. заполнитесь в единице данных: - Единица регистрационного номера - Машинный регистрационный номер - Регистрационный номер передачи Начальный процесс Урегулирования для HD 465/605-7, HD785-7, D375A-5 & D475A5 может быть выполнена в 2 (два) местоположения:

Выполненный в каюте. Соединитель Загрузки расположен в каюте позади пассажирского места Выполненный вне каюты. Соединитель Загрузки расположен на лево-стороне машины помимо гидравлического резервуара HD465/605-7, перед единицей направо для HD785-7 и для D375A/D475A-5 в спине налево помимо Лампы Работы Тыла ЛЮФТГАНЗЫ; это предназначено, чтобы упростить процесс загрузки, в котором никто не должен подняться6вверх по каюте.

VHMS CONTROLLER INITIAL SETTING

Preparation

Начальное Урегулирование & Загрузка, выполненная внутри или снаружи каюты.

Инструменты Загрузки VHMS:

Подготовьте необходимые инструменты: Кабельная Загрузка (P/N: 799-608-3220) Ноутбук оборудован программой Инструмента VHMS

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Соедините кабель загрузки (799-608-3220) с портом RS232 в ноутбуке

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Положение Соединителя RS232 в Ноутбуке: Connector RS232 in Laptop

VHMS CONTROLLER INITIAL SETTING Если номер RS232 Порта, доступного в Ноутбуке Инструмент VHMS, используйте Адаптер RS232, который может быть связан с Портом USB

USB Port

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VHMS CONTROLLER INITIAL SETTING A.1 VHMS CONNECTOR POSITION AT HD465-7 OUTSIDE THE CABIN

Коробка Соединителя Загрузки Диспетчера VHMS расположена налево от машины помимо гидравлического резервуара

HD 465-7 Download Connector Box Location:

Откройте покрытие коробки соединителя VHMS, используя стартовый ключ. Затем, соедините кабель загрузки VHMS, чтобы загрузить Соединитель.

VHMS Download Connector

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VHMS CONTROLLER INITIAL SETTING A.2 VHMS CONNECTOR POSITION AT HD465-7 INSIDE THE CABIN

Соединитель загрузки VHMS расположен позади пассажирского места.

VHMS Connector

Отделите кабель, который соединяет соединитель загрузки в каюте от соединителя загрузки вне каюты.

Соедините кабель загрузки от ноутбука до соединителя загрузки диспетчера VHMS в каюте.

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VHMS Connector

VHMS CONTROLLER INITIAL SETTING B.1 VHMS CONNECTOR POSITION AT HD 785-7 OUTSIDE THE CABIN

Коробка Соединителя Загрузки Диспетчера VHMS расположена во фронте единицы, направо, около лестницы.

Откройте покрытие коробки соединителя VHMS, используя стартовый ключ. Затем, соедините кабель загрузки VHMS, чтобы загрузить Соединитель.

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING B.2 VHMS CONNECTOR POSITION AT HD 785-7 INSIDE THE CABIN

Покрытие соединителя определило местонахождение позади Пассажирского Места, Открытого два обязательных Болта если загрузка

Откройте верхний соединитель VHMS и соедините Кабель Загрузки VHMS

Connector download VHMS

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VHMS CONTROLLER INITIAL SETTING C. VHMS CONNECTOR POSITION AT DUMP TRUCK HD785-5 & HD985-5 INSIDE THE CABIN

Откройте соединитель VHMS рядом со Снимком Выключателя и соедините Кабель Загрузки VHMS

Connector download VHMS

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VHMS CONTROLLER INITIAL SETTING D.1 VHMS CONNECTOR POSITION AT BULLDOZER D375A-5 & D475A-5 OUTSIDE THE CABIN

Соединитель Загрузки VHMS расположен в задней стороне единицы налево, рядом с Тыловой Левой Рабочей Лампой.

Download Connector Position D375A-5 :

Download Connector Box

Откройте Покрытие Коробки Соединителя VHMS и соедините кабель загрузки VHMS, чтобы загрузить соединитель.

VHMS Download Connector

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VHMS CONTROLLER INITIAL SETTING D.2 VHMS CONNECTOR POSITION AT BULLDOZER D375A-5 & D475A-5 INSIDE THE CABIN

Connect the VHMS download cable with the VHMS controller download connector located on the lower left-hand side next to operator seat.

VHMS download Connector

Open the download connector cover and connect the download cable from laptop to the connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING E. VHMS CONNECTOR POSITION AT PC1250SP-7 INSIDE THE CABIN

Connect VHMS download cable to VHMS controller download connector located at the lower right-hand side next to operator seat.

VHMS download Connector

Open the download connector cover and connect the laptop’s download cable to the connector.

Open the connector’s cover

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VHMS CONTROLLER INITIAL SETTING F. VHMS CONNECTOR POSITION AT PC1800-6 INSIDE THE CABIN

Connect VHMS download cable to VHMS controller download connector located at the right-hand front of the operator seat.

Open the download connector cover and connect the laptop’s download cable to the connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING G. VHMS CONNECTOR POSITION AT PC4000-6 INSIDE THE LOWER CABIN X2

Connect VHMS download cable with VHMS download connector located in Cabin X2 / lower Cabin.

Open the download connector cover and connect the laptop’s download cable to the connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING H. VHMS CONNECTOR POSITION AT WA1200-3 INSIDE THE CABIN

Connect VHMS download cable to VHMS controller download connector located at the lower front side of the operator seat.

Open the download connector cover and connect the laptop’s download cable to the connector

VHMS Connector

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VHMS CONTROLLER INITIAL SETTING

Turn off Engine

Starting key switch / Selector Switch ON

Start VHMS Initial Setting Tools

1.1 Включите Ноутбук Инструменты VHMS. В экране Laptop, найдите “VHMS Урегулированием Инструмента” изображение и затем щелкните дважды.

1.2 В экране Laptop Диалоговое окно “Пожалуйста останавливает двигатель, и Ключ - На” появится.

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VHMS Initial Setting Tool Icon: Double Click

VHMS CONTROLLER INITIAL SETTING

Select the Process to perform

2.1 В Диалоговом окне “появится Избранная Операция”. Выберите “Урегулирование VHMS”. тогда щелкните "Затем".

Отметьте: - Урегулирование VHMS Для Начального процесса Урегулирования VHMS - Когда VHMS должен быть заменен Если замена Диспетчера VHMS собирается быть выполненной. - Обзор, Устанавливающий Информацию Видеть предыдущие Начальные данные Урегулирования.

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Select “VHMS Setting” and then click “Next”.

VHMS CONTROLLER INITIAL SETTING 2.2 В Диалоговом окне “Избранная Операция”, будет казаться, обработает Начальное Урегулирование. Выберите “Настроенный, & Все Очищаются”. И затем щелкните "Затем".

Отметьте: - Настроенный & Все Очищаются если начальный процесс урегулирования, который сделан вместе, удаляя все данные в диспетчере VHMS. Выполненный, когда первое начальное урегулирование и изменяя Двигатель или передачу. - Настроенный только Если Начальный процесс урегулирования сделан только к сменной детали данных, не удаляя все данные. Выполненный, когда единица 22 транспорт к различному

VHMS CONTROLLER INITIAL SETTING

Check Unit Data Completeness

3.1 Проверьте (единица S/N) данные единицы, которые появляются в “Машинной Информации, Устанавливающей (1)”, и соответствуют им с фактическими данными. Если они не соответствуют, входят в данные, соответствующие для единицы S/N. Тогда щелкните "Затем".

3.2 Check the component data (S/N Engine and Transmission) which appear in “Machine Information Setting (1)” and match them with the actual data. If they do not match, enter the data appropriate for S/N unit. Then click “Next”.

Note : - Engine Serial No.1 : S/N Engine 23 Transmission - Engine Serial No.2 : S/N

Match

Match

VHMS CONTROLLER INITIAL SETTING

Setting Date and Time Initial Setting

4. In the Dialog Box “Date & Time Setting” will appear - Set “Time Zone” by clicking ” “ and select “GMT + 08.00” (example for Central Indonesian Time Zone). - Set “Date (MM/DD/YYYY)” to suit the local date when setting. - Set “Time (Hour:Minute:Second)” to suit the local time when setting.

If the data are already appropriate, click “Next” for further process.

Time Zone Setting depends on the location where the Unit will operate. Time Zone : - GMT + 07.00 : for Western Indonesia. - GMT + 08.00 : for Central Indonesia. - GMT + 09.00 : for Eastern Indonesia.

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VHMS CONTROLLER INITIAL SETTING

Set the GCC (Gateway Control Center)

Check Initial Setting Data

5. In setting GCC, select “130 (JAPAN)”. By clicking “ “ select GCC “130 (JAPAN)” and then click “Next”.

Note : GCC (Центр Контроля за Воротами) необходим для коммуникации через Спутник (ORBCOM), расположенный в Японии.

6. Диалоговое окно как изображение около появится. Проверьте ли данные, появляющиеся состязание фактические данные. Если они делают, щелчок "Применяются". Если они не делают, щелкните "Назад" и отредактируйте данные, которые являются все еще неправильными.

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VHMS CONTROLLER INITIAL SETTING

Confirming Download

7. Click “Yes” for Download process and Setting (Processes 8.1 and 8.2 appear.) Click “No” for Setting process only (Process 8.2 appears).

Processing Download and Setting

8.1 Downloading process is being executed. Wait until the process finishes.

8.2 Initial Setting process is being executed. Wait until the process finishes.

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VHMS CONTROLLER INITIAL SETTING 8.3 A Dialog Box “Download and Setting process succeeded” appears. Click “OK”.

8.4 A Dialog Box “Process completed” appears. Click “OK” to finish the Initial Setting process.

Position the Starting Key or Selector Switch OFF

DONE

9. Position the Starting Key or Selector Switch back to Off.

Initial Setting Process done

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VHMS DATA MANUAL DOWNLOAD

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VHMS DATA MANUAL DOWNLOAD VHMS Download Definition: A process to copy data from VHMS Controller to Laptop.

General Objective: To determine the data machine condition such as Trend Analysis data, Fault History , PM-Clinic (manual snapshot), and Summary Payload (specially for Dump Truck) & Operation Data Trend (specially for Bulldozer).

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VHMS DATA MANUAL DOWNLOAD Each Komatsu unit which is equipped with VHMS technology instrument is always equipped with one or two special ports for VHMS Data Download with different locations according to the Machine Model described on the following page. VHMS Data Manual Download can only be performed using Komatsu P/N 799-688-3220 Download cable and Komatsu Download Tools Software .

The validity of VHMS Data stored in VHMS Controller is determined by the VHMS initial setting performance & Payload Meter II Data Download.

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS Preparation

INSTRUCTION, GUIDANCE & EXPLANATION

Download performed outside ( Remote ) or inside the Cabin.

IMAGE DESCRIPTION

VHMS Download Tools :

Prepare the necessary tools: 1. Download Cable (P/N : 799-608-3220) 2. Laptop equipped with VHMS Tool program

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1 Connect the download cable (799-6083220) to port RS232 at laptop

RS232 Connector Location at Laptop : RS232 Connector at Laptop

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

A.1 VHMS CONNECTOR POSITION AT HD465-7 OUTSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION VHMS Controller Download Connector Box is located to the left-hand side of the machine beside the hydraulic tank

IMAGE DESCRIPTION HD 465-7 Download Connector Box Location:

Open the VHMS connector box cover using the starting key. Next, connect the VHMS download cable to download Connector.

VHMS Download Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

A.2 VHMS CONNECTOR POSITION AT HD465-7 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION VHMS download connector is located at the back of the passenger seat.

IMAGE DESCRIPTION

VHMS Connector

Unplug the cable connecting the download connector inside cabin with download connector outside the cabin.

Connect download cable from laptop with VHMS controller download connector inside the cabin.

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VHMS Connector

VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

B.1 VHMS CONNECTOR POSITION AT HD 785-7 OUTSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

VHMS Controller Download Connector Box is located at the unit’s front right side close to the stair.

Open the VHMS connector box cover using the starting key. Next, connect the VHMS download cable to download Connector.

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

B.2 VHMS CONNECTOR POSITION AT HD 785-7 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

Open the two binding Bolts if the download connector Cover located at the back of the Passenger Seat

Open the upper VHMS connector and connect VHMS Cable Download

Connector download VHMS

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MANUAL DOWNLOAD VHMS DATA SPECIAL ATTENTION

WORK STEPS

C. VHMS CONNECTOR POSITION AT DUMP TRUCK HD785-5 & HD985-5 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

Open VHMS connector next to Switch Snapshot and connect VHMS Download Cable

Connector download VHMS

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

D.1 VHMS CONNECTOR POSITION AT BULLDOZER D375A-5 & D475A-5 OUTSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION VHMS Download Connector is located at the back side of the unit to the left, beside the Rear Left Working Lamp .

IMAGE DESCRIPTION D 375A-5 Download Connector location:

download connector Box

Open the VHMS connector box cover and, connect the VHMS download cable to download Connector.

VHMS Download Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION D.2

WORK STEPS

VHMS CONNECTOR POSITION AT BULLDOZER D375A-5 & D475A-5 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION Connect VHMS download cable to VHMS controller download connector located at the lower left-hand side next to the operator seat.

IMAGE DESCRIPTION

VHMS download Connector

Open the download connector cover and then connect the download cable from laptop to the connector

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

E. VHMS CONNECTOR POSITION AT PC1250SP-7 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION Connect the VHMS download cable with the VHMS controller download connector located on the lower right-hand side next to operator seat.

IMAGE DESCRIPTION

VHMS download Connector

Open the download connector cover and then connect the download cable from laptop to the connector

Open connector’s cover

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

F. VHMS CONNECTOR POSITION AT PC1800-6 INSIDE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

Connect the VHMS download cable with the VHMS controller download connector located on the front right-hand side of the operator seat.

Open the download connector cover and then connect the download cable from laptop to the connector

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

G. VHMS CONNECTOR POSITION AT PC4000-6 IINSIDE LOWER CABIN X2

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

Connect the VHMS download cable with the VHMS controller download connector located in Cabin X2 / lower Cabin.

Open the download connector cover and then connect the download cable from laptop to the connector

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

H. VHMS CONNECTOR POSITION AT WA1200-3 INSIDE THE CABIN

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

Connect the VHMS download cable with the VHMS controller download connector located on the lower front of the operator seat.

Open the download connector cover and then connect the download cable from laptop to the connector

VHMS Connector

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION Switch Starting Position: On

WORK STEPS

Start VHMS Download

INSTRUCTION, GUIDANCE & EXPLANATION 1.1 Click “VHMS Technical Analysis Tool Box” icon for download process.

(VHMS Technical Analysis Tool Box)

IMAGE DESCRIPTION

Download Process Icon :

Click 2x

1.2 Wait for a minute…

1.3 Щелкните "Загрузкой", чтобы начать процесс. Отметьте: - Загрузка: используемый, чтобы обработать загрузку - Представление: проанализировать поспешную охоту - Программа передачи файлов: чтобы обработать файл переходят к WebCARE (сервер в Японии)

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Click 2x

VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION Switch Starting Position: On

WORK STEPS

Starting Download Process

INSTRUCTION, GUIDANCE & EXPLANATION

IMAGE DESCRIPTION

2.2 Выберите Порт Номер с “COM1”. И затем щелкните "Связью", чтобы начать процесс загрузки.

2.3 Ждите на мгновение...

USB Port

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VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION

WORK STEPS

INSTRUCTION, GUIDANCE & EXPLANATION 2.4 Проверьте, соответствуют ли данные в “Информации VHMS” тем в урегулировании.

Удостоверьтесь, что в “Избранных Пунктах Данных Загрузки” все было отмечено (V) В противном случае щелкните “Избранный Все”. Щелкните "Загрузкой", чтобы начать процесс загрузки.

2.5 Ждите на мгновение … Процесс загрузки выполняется

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IMAGE DESCRIPTION

VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION Switch Starting Position: On

WORK STEPS

INSTRUCTION, GUIDANCE & EXPLANATION

Download Process Completed

3.1 Концы процесса загрузки. Щелкните "хорошо".

Exit Download Application

4.1 Щелкните "Выходом", чтобы выйти из процесса загрузки. Затем, щелкните "хорошо".

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IMAGE DESCRIPTION

VHMS DATA MANUAL DOWNLOAD SPECIAL ATTENTION Switch Starting Position: Off

WORK STEPS

Checking Download Result

INSTRUCTION, GUIDANCE & EXPLANATION 5.1 Проверьте, хранились ли загруженные данные в ноутбуке. Открытый “Исследователь Windows> C:\VHMS_DATA \(модель единицы) \(регистрационный номер) \(загружают дату)”.

IMAGE DESCRIPTION Example : C:\VHMS_DATA\WA1200\50044\20060411

Download result machine data

FINISHED

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WIRELESS DOWNLOAD VHMS DATA

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ЗАГРУЗКА РАДИО ДАННЫХ VHMS Загрузка Радио ДАННЫХ VHMS - процесс загрузки ДАННЫХ VHMS от Беспроводной Единицы, используя Беспроводное Средство Сети, доступное в книге Примечания PC с максимальным диапазоном 150 метров и который не должен быть затруднен Металлами и или Холмы. Чтобы позволить Беспроводную Загрузку ДАННЫХ VHMS, каждая Единица со связанным упоминает ниже, будет во-первых оборудованный беспроводным инструментом (модем). Единицами Komatsu’s, которые были развиты и оборудованы Беспроводным Типом Диспетчер VHMS, является HD465-7, HD785/9855, HD785-7, PC1250SP-7 & D375A-5 в машинах со специфическим/самым новым Регистрационным номером.

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ЗАГРУЗКА РАДИО ДАННЫХ VHMS Умеренн Охват сигнала ый зона Низко сигнал сигна Лучши 150 л Очен й англ m Грузо ь Слаб ый сигна л

вик

Сильн ый сигнал

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Preparation

Turn on VHMS Tool Laptop and Activate Wireless

Подготовьте инструменты, необходимые к беспроводный процесс загрузки: - Отметьте Книжный PC с Беспроводной Функцией 1.1 Включите Ноутбук. 1.2 Активизируйте беспроводный Ноутбук, нажимая на радио, активизирующее кнопку. Удостоверьтесь, что беспроводный ноутбук активизирован, проверяя, Noteидет : ли беспроводная лампа или нет. Button and Wireless Lamp locations differ according to types of Laptop used

Example : HP Compaq Laptop, NX9040 model

Wireless button is located in the front right and wireless lamp is located above the wireless button. Беспроводная Лампа, удостоверьтесь включенные

Беспроводная кнопка лампы

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Example : HP Compaq Laptop NX5000 model

Wireless Button

Wireless Lamp

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Беспроводная кнопка расположена впереди под ЖИДКОКРИСТАЛЛИЧЕСКИМ МОНИТОРОМ, и беспроводная лампа расположена выше беспроводной кнопки.

VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Example : HP Compaq Laptop NX6020 model

Wireless button is located in front under the LCD and wireless lamp is located above the wireless button.

Wireless Lamp

Wireless Button

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Example : TOSHIBA Laptop SATELITE model

Wireless button is located in front under the LCD and wireless lamp is located above the wireless button.

Wireless Lamp

Wireless Button

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Start Wireless Download Application

2.

Щелкните “Авто изображением” Инструмента Загрузки VHMS, чтобы выполнить беспроводный процесс загрузки.

(VHMS Auto Download Tool)

Insert User Name and Password

“VHMS Auto Download Tool” Icon:

Click 2x

3. Имя пользователя Вставки и Пароль к логину на Инструмент Загрузки VHMS. Затем, щелкните "хорошо".

Отметьте: Имя пользователя и Пароль зависят от используемого Ноутбука.

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Wireless Download Process Ongoing

4. Колонка Инструмента Загрузки VHMS появится. Беспроводный процесс загрузки является продолжающимся. Ждите на мгновение … Радио в ноутбуке ищет сигнал от беспроводного модема единицы.

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Wireless Download Process Completer

5. Если радио в Ноутбуке будет уже связано с беспроводным модемом единицы, то в колонке “Соединяющаяся Единица”, Машинный Тип, Регистрационный номер, и Машинный загружаемый Статус Загрузки появятся. Если в колонке “статус Загрузки” сообщение “Теперь разгрузка” появляется и фон Машинного Типа, и S/N является СИНИМ, который означает, что процесс загрузки является продолжающимся. Если в колонке “статус Загрузки” сообщение “Уже закончился, загрузка” появляется и фон Машинного Типа, и S/N СЕР, который означает, что процесс загрузки закончен. Загруженная единица будет зарегистрирована в “колонке” Истории Загрузки.

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VHMS DATA WIRELESS DOWNLOAD

Switch Starting Position: On

Exit Application

6. Чтобы закончить процесс загрузки, щелкните "Выходом". Тогда щелкните "хорошо".

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VHMS DATA WIRELESS DOWNLOAD

Checking Download Result

7. Check if data downloaded have been stored in the laptop. Open “Windows Explorer -> C:\VHMS_DATA\(unit model)\(serial number)\(download date)”.

Example : C:\VHMS_DATA\WA1200\50044\20060411

Download result Machine Data

SELESAI

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VHMS DATA WIRELESS DOWNLOAD

TROUBLE SHOOTING

Switch Starting Position: On

Если процесс загрузки испытывает проблема, где инструмент радио Ноутбука не может соединиться с беспроводным модемом единицы, тогда следующее исследование, должна быть сделана:

1. Проверьте, работает ли инструмент радио ноутбука или не исследуя “Беспроводное изображение” Связи Сети в более низком правильном экране рабочего стола.

“Wireless Network Connection” icon is located in the desktop’s lower right screen.

Laptop Wireless Network Connection is on Laptop Wireless Network Connection is off

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WIRELESS DOWNLOAD VHMS DATA

Если “Беспроводное изображение” Связи Сети показывает возможность соединения, но разгрузка не работает. Switch Starting Position: On

Repair Process

1.1 Правильный щелчок “Беспроводное изображение” Связи Сети, и избранный "Ремонт".

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WIRELESS DOWNLOAD VHMS DATA

Starting Switch Position: ON

1.2 Ждите до восстановления процесса, сделан. Когда сделано, щелкните "Близко", чтобы закончить. Проверьте снова, преуспел ли беспроводный процесс загрузки или нет.

Check Wireless Connection

2.1 Правильный щелчок “Беспроводное изображение” Связи Сети. И выберите “Представление Доступные Беспроводные Сети”.

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WIRELESS DOWNLOAD VHMS DATA

Starting Switch Position: ON

2.2 Проверьте, связан ли Ноутбук должным образом с беспроводным модемом. Если колонка показывает “vhms4”, и статус "Связан", это означает, что радио ноутбука связано с беспроводным модемом единицы. Wireless Network Name

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Status

WIRELESS DOWNLOAD VHMS DATA

Старт Положения Выключател я: НА

Освежите Беспроводную Связь

3. Щелкните “списком сети Освежительного напитка”, чтобы освежить сеть, если есть другой беспроводный сигнал, который обнаружен радио ноутбука.

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WIRELESS DOWNLOAD VHMS DATA

Starting Switch Position: ON

Check Modem Wireless Condition

4. Проверьте условие радио модема на единице. Проверьте, работает ли модем обычно. Удостоверьтесь, что лампа власти лампы Ethernet идет. Если одна из лампы не включена, проверьте телеграфирование ремня безопасности.

Отметьте: С июля 2006 Старый Образцовый Беспроводный Модем PLANEX больше не был произведен и как замена, Модем Радио использования ASUS WL33.

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New Model type ASUS : Ethernet lamp on Wireless lamp on Power lamp on

Old Model type PLANEX :

VHMS BAGUS SOFTWARE

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VHMS Bagus LT! GLOBAL USER APPLICATION INSTALLATION

VHMS Bagus! LT Global – User Application Installation

1. Installation by Auto Start or by accessing file in the CD: Click Set up -> Press any key -> Click Next - > Choose Program installation folder -> Click Next -> click Install

Click

Installation of Microsoft.Net

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Wizard windows

VHMS Bagus LT! GLOBAL USER APPLICATION ACTIVATION

VHMS Bagus! LT Global – User Application Activation

1. Go to Window Start -> All programs Click VHMSBagusLT -> Click VHMSBagusLT-User Application 2. Click Upload Licence and Profile

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3. Click Activate Profile 4. Default Username: example Admin Default Password: example vhms Rem: Password can be changed after login

BAGUS SOFTWARE STRUCTURE 1. It consists of 2 applications: 1. User & 2. Admin application 2. Admin application is for administrator to create User ID, control its access 3. User application is for user and provide VHMS Data visualization, analyzer and reporting function 4. Admin application should be installed after installation of the User application

Administrator function

Admin User User function

Data Base

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VHMS BAGUS LT! GLOBAL USER APPLICATION ADDING NEW CUSTOMER

VHMS Bagus! LT Global – User Application

1. Go to Configuration : Click Customer List 2. Click Edit -> Create  double click Code (yellow) & enter Customer Code (Max 10 character) -> double click Name and enter Customer name (max 40 character)

Click Edit

3. Click Create and redo no 2 to enter new job site 4. Click Save

Click Create

Input Customer

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VHMS BAGUS LT! GLOBAL USER APPLICATION ADDING NEW JOB SITE

VHMS Bagus! LT Global – User Application

1. Go to Configuration : Click Job site Management 2. Click Edit -> Create  double click Code (yellow) & enter Job Site Code (Max 10 character) -> double click Name and enter Job Site name (max 40 character)

Click Edit

3. Click Create and redo no 2 to enter new job site 4. Click Save Click Create

Input Job site

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VHMS Bagus LT! GLOBAL USER APPLICATION ADDING NEW MACHINE

VHMS Bagus! LT Global – User Application

1. Go to Configuration : Click Machine Management

2. Click Create

3. Enter: - Serial Number - Unit number (optional) - Choose Machine Model - Choose Customer - Choose Job site 4. Click Save and OK 5. Redo no 3 for new machine input

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VHMS BAGUS LT! GLOBAL USER APPLICATION DEFAULT FOLDER (FOR DATA UPLOAD)

Start VHMS Bagus! LT Global – User Application

1. Go to Configuration : Click Default Folder 2. Click Edit -> double click Default folder and enter VHMS data folder (default C:\VHMS_DATA) 3. Click Save

ClickEdit Edit Click

Click Save Click Edit Double click

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VHMS BAGUS LT! GLOBAL USER APPLICATION VHMS DATA UPLOAD

Start VHMS Bagus! LT Global – User Application

1. Go to Upload : 2. Click Upload VHMS Data -> click Upload Lattest Data or Upload All Data

Click

Click for all data

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MONITORING CONDITION UNIT USING VHMS BAGUS APPLICATION/PROGRAM Machine condition data

Plant Dep. Machine condition monitoring Preventive Action Maintenance Schedule

PLM data SMR

Production Dep.

Support

Support

Distributor

Production Monitoring Fleet management

Support Error code data

Training Dep. Abnormal use control (Engine overrun, Retarder Overheat. Etc..)

Operator training

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MONITORING CONDITION UNIT USING VHMS BAGUS APPLICATION

Definition: VHMS Bagus is an application or software name which functions as a supporting tool in changing the original download VHMS Data (CSV File) of the unit to an easier-to-read display data (XML File). Objective: To make unit condition analysis quickly and accurately become easier after downloading. Advantages of VHMS Bagus among others: 1. Can display Trend Analysis from various parameter and choices according to the unit / component's working hours suitable with user’s need in planning maintenance preventive activities. 2. Can display Fault History originating from the unit / component according to incident time and frequency to minimize and analyze the unit’s damage caused by human error factor. 3. Can display Summary Payload Meter (for dump truck) which is integrated with PLM II according to the time and number, so that data of whether a unit is operating in an under-load or overload condition within one period can be quickly attained. 76

MONITORING CONDITION UNIT USING VHMS BAGUS APPLICATION 4. Can display data from unit including Customer name, Location, SMR, Warning Message, Machine Status, etc. 5. Generally VHMS Bagus role can reduce the implementation frequency of PMClinic or PPM Manual so that it can reduce the unit’s Down Time and the mechanic’s extra effort.

VHMS Bagus Application limitations: - Mechanical component damage without sensor cannot be detected by VHMS Bagus. - VHMS Bagus display data accuracy is influenced by the consistency of Periodical Maintenance of the unit’s VHMS System. - Payload Meter Summary data is influenced by PLM II memory condition.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Start VHMS Bagus LT – User Application

1. Start VHMS Bagus LT – User Application by : Click Start -> All Program -> VHMS Bagus LT - > VHMS Bagus LT – User Application.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Insert Username and Password

2. Insert “User name” and “Password”. Then click “Logon” to get into VHMS Bagus LT.

Note : User name : vhms Password : vhms

vhms

vhms

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

VHMS Bagus LT – User Application Main Menu Display

3. VHMS Bagus LT – User Application Main Menu open.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Machine Condition Monitor

4.1 To open Fleet Monitoring, click “Machine Condition” from main menu then select “Fleet Monitoring”. 4.2 Fleet Monitoring will show conditions of every machine as : Status, Last download date (Elapse Of Day).

Close Print Save Search Text Box

“GO”

List Machine Model

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List Job Site

List Customer

List Group

List Machine Status

MONITORING CONDITION UNIT USING VHMS BAGUS APPLICATION

4.3 Fleet Monitoring table can be changed by pressing “ “ on every list (Machine Model, Jobsite, Customer, Group, Status) then click “GO” to start. 4.4 Click “Close” to close Fleet Monitoring . Close Print Save Search Text Box

“GO”

List Machine Model

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List Job Site

List Customer

List Group

List Machine Status

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Overall Machine Chart Monitor

5.1 To open Overall Machine Chart, click “Machine Condition”, and select “Overall Machine Chart”. 5.2 Overall Machine Chart will show 3 – 6 parameter (depends on configuration ) for every machine model.

List Machine Model

Parameter Label

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Parameter Chart in Tab

Serial Number

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

5.3 Click “Parameter Chart in Tab” to show the conditions of every serial number machine based on parameter chosen.

List Machine Model

Parameter Label

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Parameter Chart in Tab

Serial Number

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

5.4 Click “Parameter Label”. Click “ “ and select parameter to display. Then click “Regenerate Chart” to change parameter chart as expected. 5.5 Click “Close” to close Overall Machine Chart. List Machine Model

Parameter Label

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Parameter Chart in Tab

Serial Number

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Single Machine Chart Monitor

6.1 To open, click “Machine Condition” and select “Single Machine Chart”. 6.2 Single Machine Chart shows SMR and Six Parameter Chart, Combine Chart, Payload Chart (only for dump truck), Fault History according to Machine Serial Number. 6.3 Insert Serial Number to display at “Machine Serial Number column” and click “GO”.

Machine Serial Number column Machine Info Warning Message Parameter Label

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Parameter Chart in Tab

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

6.4 Click “Show Machine Info” to open Information/Data of the machine. 6.5 Click “Show Warning Massage” to show the abnormal parameter status/condition. 6.6 And click “Show Parameter” to change parameter to be displayed. By clicking “ “ and select parameter to be displayed then click “Regenerate”. 6.7 Click “Close” to close Single Machine Chart.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Combine Chart Monitor

7.1 From Single Machine Chart, click “Combine Chart” to open Combine Chart. By using Combine Chart, several parameters can be united as one. 7.2 If want to change displayed parameter, click “Show Parameter” and select parameter to be displayed. 7.3 Click “Close” to close Combine Machine Chart.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Payload Chart Monitor

8.1 Click “Payload Chart” to show payload of a machine in one month period. 8.2 To show payload of certain month and year, click Month and Year column and select as expected.

Note : If PLM Controller memory is full, PLM data will not show up. Therefore if the memory is full, it must be erased so that new data can be stored

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

UNDERLOAD AREA ( Load < 90 Ton )

17,6%

90

OVERLOAD AREA ( Load > 100 Ton )

52,2%

MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Fault History Monitor

9.1 From Single Machine Chart, Machine Fault History can be opened by clicking “Fault History”. 9.2 At Fault History column, data fault history of a machine will be displayed.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Sample of Fault History below shows an incident, i.e. T/C Oil Overheat. It happened on 17 May 2006 at 03:22:31 up to 03:22:45 (14 seconds), frequency 1 (one) time incident.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Eliminating Spike

10.1 Image beside is a sample of parameter graphics experiencing spike caused by sensor sensitivity so that the value obtained is not the real one. To get the real value, the spike needs to be removed.

10.2 Click “Remove Spike”, and then click “OK” to delete last 30.000 hours Spike.

10.3 And click “Show Spike” to show it back.

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Sensor Problem

11. Picture beside is a graphic sample A parameter experiences a spike on the sensor. This can be caused by sensor’s dirtiness, harness wiring sensor broken, broken sensor, etc.

Sensor Problem

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MONITORING UNIT CONDITION USING VHMS BAGUS APPLICATION

Real Value

12. Picture shows real parameter value.

Real Value

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VHMS BAGUS LT! GLOBAL USER APPLICATION CREATING REPORT

Start VHMS Bagus! LT Global – User Application

1. Go to single Machine Condition -> Click Single Machine Chart 2. Enter the machine S/N & detect abnormality (example: T/C Oil Temp Overheat) 3. Go to Report -> Click Internal Report

4. Add comment -> click View Report & Save

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VHMS BAGUS LT! GLOBAL USER APPLICATION CREATING OVERALL MACHINE REPORT

Start VHMS Bagus! LT Global – User Application

1. Go to single Machine Condition -> Click Overall Machine Chart 2. Enter the machine Model, Job Site, Customer & detect abnormality of all Population (Example T/C Oil Temp Overheat) 3. Go to Report -> Click Overall Machine Chart Report 4. Add comment -> click View Report & Save

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VHMS BAGUS LT! GLOBAL USER APPLICATION CREATING FAULT HISTORY SUMMARY REPORT

Start VHMS Bagus! LT Global – User Application

1. Go to single Machine Condition -> Click Single Machine Chart

3. Go to Report -> Click Fault History Report Report

2. Enter the machine S/N & detect abnormality example: T/C Oil Temp Overheat) -> Click Fault History

4.Click View Report & Save

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CHAPTER III VHMS Bagus! LT GLOBAL ADMIN FUNCTION AND DATABASE MAINTENANCE 99

VHMS Bagus LT! GLOBAL ADMIN APPLICATION PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Start VHMS Bagus! LT Global – Admin Application by : Click Start -> All Program -> VHMS Bagus LT- > Bagus LT Global– Admin Application. 2. Default Username: Admin Default Password: a Rem: Password can be changed after login

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VHMS Bagus LT! GLOBAL CREATING JOB SITE LIST PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Data Management : Click Job site List 2. Click Edit -> Create  double click Code (yellow) & enter Job Site Code (Max 10 character) -> double click Name and enter Job Site name (max 40 character)

Click Edit

3. Click Create and redo no 2 to enter new job site 4. Click Save

Click Create

Input Job Site

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VHMS BAGUS LT! GLOBAL CREATING CUSTOMER LIST PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Data Management : Click Customer List 2. Click Edit -> Create  double click Code (yellow) & enter Customer Code (Max 10 character) -> double click Name and enter Customer name (max 40 character)

Click Edit

3. Click Create and redo no 2 to enter new job site 4. Click Save Click Create

Input Customer

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VHMS BAGUS LT! GLOBAL CREATING MACHINE LIST PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Data Management : Click Machine Management

2. Click Create

3. Enter: - Serial Number - Unit number (optional) - Choose Machine Model - Choose Job site 4. Click Save and OK 5. Redo no 3 for new machine input

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VHMS BAGUS LT! GLOBAL CREATING USER PROFILE GROUPING PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Data Management : Click User Profile Grouping 2. Click Edit -> Create  double click Code (yellow) & enter Code (Max 10 character) -> double click Name and enter Description (max 40 character) Click Edit 3. Click Save

Click Create

Input User Group Name

104

VHMS BAGUS LT! GLOBAL CREATING USER ROLE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Data Management : Click Job site List 2. Click Edit -> Create  enter Role Code -> enter Role Description 3. Check and Uncheck the required function

Click Create

4. Click Save

Check or Uncheck

105

VHMS BAGUS LT! GLOBAL CREATING PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Profile Management : Click Create 2. There are 2 type of profile: General profile: Profile with no security Security Profile: Profile that is unique per user General profile can be created by leaving the Email address field and Request For Activation field blank (no input) Security profile is created by filling the Email address of the user and integrating the Request For Activation file (by browsing) Request For Activation file (RFA) can be created when the User Application is installed in user’s PC

106

Click Create

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. General profile: Profile creation

Do not fill

Do not use

Please check the box

Criteria lines

Warning message

Upload CSV file

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Data Filter

Default number

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Roles folder: Check the role Configuration (in this case SUBSIDIARY 1)

Check

108

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Default User folder 2. Enter User Name -> enter Password -> enter Confirm Password 3. Choose the Roles

109

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Machines folder : 2. Choose Machine Model -> Customer  Job Site

Check

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3. Select the Machines (check the box) in Available Data Check box. Click Add

VHMS BAGUS LT! GLOBAL CREATING PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Machine Parameters 2. Choose Machine Model -> Category 3. Check and Uncheck the required trend parameter

Check or uncheck

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VHMS BAGUS LT! GLOBAL CREATING PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Default Chart Parameter 2. Procedure to do for all machine model available 3. Click Chart -> Choose Machine Model -> Click Chart -> choose Combine Chart -> Choose Category

112

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

4. Choose the 6 trend parameter by checking the box -> click Add

6. Choose Overall Machine Chart and Repeat the step 3 & 4

5. Choose Overall Machine Chart and Repeat the step 3 & 4

Check

113

7. Repeat the step 3 to 6 for all machine model available

VHMS BAGUS LT! GLOBAL CREATING GENERAL PROFILE PROFILE CREATION STEP BY STEP

Start VHMS Bagus! LT Global – Admin Application

1. Go to Error codes folder : 2. Click Add Code -> enter Error Code 3. Click Save Save

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UPDATE USER PROFILE AND TECHNICAL PARAMETER TO VHMS BAGUS DATABASE VHMS Bagus LT User Profile & Technical Parameter Process Update is performed when changes happen to VHMS Bagus LT – User Application user profile and technical parameter. Changes to User Profile : 1. Population change 2. User Role change Changes to Technical Parameter : 1. Caution and Critical Line Value change 2. Quantity of machine parameter change This change will be done by VHMS LT Administrator. Afterwards Administrator will send an Update Profile / Technical Parameter File to each VHMS LT User. Each User is obliged to upload the file into VHMS LT User application.

115

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Start VHMS Bagus LT – User Application

1. Open VHMS LT User application by clicking : START -> All Programs -> VHMS Bagus LT -> VHMS Bagus LT - User Application

Click 1x

116

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Insert Username and Password

2. Insert “User name” and “Password”. Then click “Logon” to get into VHMS Bagus LT.

Note : User name : vhms Password : vhms

vhms

vhms

117

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

VHMS Bagus LT– User Application Main Menu Display

3. VHMS Bagus LT User Application Main Menu will open.

118

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Open User Profile Upload process

4.1 Click “Upload -> Upload Configuration”.

4.2 Upload Text File display appears. On Choose File Type, click “ “ and select “User Profile”.

119

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Insert Update User Profile File

5. Click “Browse”. And insert Update User Profile file sent by VHMS HO team. Click the file then click “Open”.

120

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Start Uploading User Profile Process

6.1 After User Profile Update file have been inserted to the File, click “Upload” to start Update process.

6.2Wait… Uploading on process

121

UPDATE USER PROFILE TO VHMS BAGUS DATABASE

Uploading User Profile Process Finished

7.1 Uploading process finished. Click “Close” to finish.

7.2 Click “Close” to close Upload Text File display.

FINISH

122

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

Start VHMS Bagus LT – User Application

1. Open VHMS LT User application by clicking : START -> All Programs -> VHMS Bagus LT -> VHMS Bagus LT - User Application

123

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

Insert Username and Password

2. Insert “User name” and “Password”. Then click “Logon” to get into VHMS Bagus LT.

Note : User name : vhms Password : vhms

vhms vhms

124

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

VHMS Bagus LT – User Application Main Menu Display

3. VHMS Bagus LT User Application Main Menu Display will open.

125

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

Open Process Upload Technical Parameter

4.1 Click “Upload -> Upload Configuration”.

4.2 Upload Text File display appear. At Choose File Type, click “ “ and select “Technical Parameter”.

126

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

Inserting Technical Parameter Update File

5.

Click “Browse”. Insert Technical Parameter Update file which is sent by administrator. Click the file and then click “Open”.

File Update Technical Parameter

127

UPDATE TECHNICAL PARAMETER TO VHMS BAGUS DATABASE

Start Technical Parameter Uploading Process

6.1 After Technical Parameter Update file has been inserted to File, click “Upload” to start updating process.

6.2 Wait… Uploading on process.

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UPDATING TECHNICAL PARAMETER INTO VHMS BAGUS DATABASE

Technical Parameter Uploading process finished

7.1 Uploading process finished. Click “Close” to finish.

7.2 Click “Close” to close Upload Text File display.

FINISH

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VHMS BAGUS LT! GLOBAL USER APPLICATION PRECAUTION DELETING MACHINE

Start VHMS Bagus! LT Global – User Application

1. Deleting the machine is a permanent action. All the data in the data base of the deleted machine will be erased. The original VHMS downloaded data are not affected by this process

3. Choose Machine Model -> Choose Job Site -> Choose Customer -> Click go 4.Click Move to deleted the machine

2. Go to Configuration -> Click Machine Movement

Click to delete machine

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VHMS BAGUS LT! GLOBAL USER APPLICATION PRECAUTION – DATA BASE MAINTENANCE & BACK UP

Start VHMS Bagus! LT Global – User Application

1. The VHMS Bagus LT! Global data base size is limited to 700Mb 2. It strongly reccomended to back up the data base when size reaches 500Mb. Check the size ofVHMSBagusLTG.fdb in the folder C:\Program Files\VHMS Bagus! LT Global Version 1.1\User 3. After installation. Back up the initial data base right away. It will be re-used if the existing data base reach 500Mb 4. Close VHMS Bagus LT! Global application

5. Go to: C:\Program Files\VHMS Bagus! LT Global Version 1.1\User\bin 6. Double click file: kilfb 7. Go to: C:\Program Files\VHMS Bagus! LT Global Version 1.1\User

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8. Copy & Save the data base file: VHMSBagusLTG.fdb

Data base size

VHMS BAGUS LT! GLOBAL USER APPLICATION PRECAUTION – DATA BASE MAINTENANCE & BACK UP

Start VHMS Bagus! LT Global – User Application

9. Restart data base: Go to My Computer -> Right Click and Click Manage 10. Go to Services and Application -> Go to and Click Services

Click

11. Go and Click Firebird – Guardian – Default instance 12. Start or Restart the service 13. Do the same step for Firebird Server – DefaultInstance 14. Close all application & restart VHMS Bagus LT as normal condition

Click

Restart data base

15. If one day the data base reaches 500Mb. Back up the data base as step 5 to 9

16. Replace the data base by the initial small data base and redo step 10 to 15

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CHAPTER IV PLM II

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DOWN LOAD PAYLOAD METER

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DOWNLOAD PLM II USING LAPTOP Payload Meter Downloading using Laptop definition : A process to copy data from PLM II Controller ( Memory Card Type) into Laptop, which can be done from inside or outside cabin ( Remote Box / Ground Level Connector ). Downloading PLM from outside cabin until July 2006 can only be performed on HD465/605-7 and HD785-7 units.

General Objectives : To determine the Machine Operation and Production data. Data copied among others are maximum data load for each cycle, maximum speed for each cycle, etc. related to production. Note : Maximum PLM Data memory capacity in VHMS Controller is 1000 cycle. If after reaching 1000 cycle no download is performed, then the new data cycle cannot be recorded or VHMS Controller cannot store data from PLM II Controller . PLM II Controller alone has memory to store PLM Data. When PLM II Controller memory is full, then in PLM display an error code will appear for Data FULL (E.FUL, F. FUL, L.FUL or H.FUL). After download, PLM II Controller memory should be erased. 135

DOWNLOAD PLM II BY USING LAPTOP

Working preparation

Prepare tools needed to download Payload Meter using laptop : 1. Laptop (PLM software installed) 2. Download cable P/N : 799-608-3220

PLM Download Tools : 1

2

Connect download cable (799-608-3220) to RS232 connector on Laptop.

Connector RS232 in Laptop

Download cable with connector RS232

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DOWNLOAD PLM II BY USING LAPTOP

A.1 PLM CONNECTOR POSITION AT UNIT HD4657 OUTSIDE THE CABIN

PLM Controller Download Connector Box is located to the left of the machine beside hydraulic tank

HD 465-7 Download Connector Box Position:

Open the PLM connector box cover using the starting key. Next, connect the PLM download cable to download Connector.

PLM Download Connector

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A.2 PLM CONNECTOR POSITION AT HD465-7 INSIDE CABIN

PLM download connector is located at the back of passenger seat.

Detach the cable connecting PLM download connector inside the cabin from PLM download connector outside the cabin.

Connect download cable from laptop to PLM controller download connector inside cabin.

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Connector Download PLM

DOWNLOAD PLM II BY USING LAPTOP

B.1 PLM CONNECTOR POSITION AT HD 785-7 OUTSIDE THE CABIN

Download Connector Box is located at the unit’s front right side close to the stair.

Box Connector Download PLM Open the PLM connector box cover using the starting key. Next, connect the PLM download cable to download Connector.

Connector Download PLM

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DOWNLOADING PLM II USING LAPTOP

B.2 PLM CONNECTOR POSITION ON HD 785-5 INSIDE CABIN

Open the two Cover binding Bolts located at the back of the Passenger Seat

Open PLM download connector at the bottom and connect the PLM download cable

Connector download PLM

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DOWNLOADING PLM II USING LAPTOP

C. PLM CONNECTOR POSITION ON HD 785-5 INSIDE CABIN

PLM download Connector located at the left side of operator seat. Release connector cable from VHMS download Connector to PLM Controller Connector. Connect PLM download cable with PLM Controller Connector.

Connector download PLM

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DOWNLOADING PLM II USING LAPTOP

Key Switch OFF

Start PLM Version 1.6 Application

1.1 Start PLM version 1.6 application, by clicking PLM version 1.6 icon on desktop screen.

Downloading PLM version 1.6 icon :

Click 2x

1.2 Wait……

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DOWNLOADING PLM II USING LAPTOP

Key Switch OFF

Choose PLM Downloading Method to use

2. Choose process to do. Click “PLM” to select Payload Meter (PLM) download process directly / using laptop.

Note : PLM CARD PMC END

: download from PLM Controller : download from Memory card : download from PMC controller : to end / cancel process

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DOWNLOADING PLM II USING LAPTOP

Key Switch OFF

Set Parameter Download PLM Setting

3.1 Before downloading, set the parameter setting by clicking “Parameter Setting”.

3.2 On Parameter Setting menu, click “Unit Setting”.

Note : - Unit Setting : do setting. - User’s Comment : insert comment / notes - Back : to go back to previous menu.

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Key Switch OFF

3.3 On Unit Setting menu, there are several items : - Communication Port : download port to use. - Unit : unit to use. - File : items to download - Data Storage Area : Area where downloaded data will be stored. Click “Enter” to confirm, or click “Cancel” to cancel.

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DOWNLOADING PLM II USING LAPTOP

Key Switch OFF

3.4 Screen will display Parameter Setting menu. Click “Back” to log out from Parameter Setting menu. And will get back to main menu.

Starting Key Switch ON (downloading inside cabin)

Start PLM Downloading process

4.1 On main menu, click “Download” to start PLM downloading process.

Or

Selector Switch ON (downloading outside cabin)

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DOWNLOADING PLM II USING LAPTOP

Starting Key Switch ON (downloading inside cabin) Or

4.2 Download menu will appear. Click “START” to start downloading process.

Note : Fill Comment column if needed.

Selector Switch ON (downloading outside cabin)

4.3 Wait…. Downloading on process.

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Starting Key Switch OFF

4.4 When Download Status is marked finished and “No Response Error” appears, this shows that the PLM download process is completed. Click “Back” to end downloading process.

Release PLM Download cable

5.1 Release PLM download cable from the download connector. 5.2 For downloading process from cabin, reconnect the cable that connecting PLM download Connector outside cabin with PLM download Connector inside the cabin.. PLM downloading process finish

FINISH

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DOWNLOAD PLM II USING MEMORY CARD Download PLM Definition: A process to copy data from PLM II Controller into Memory Card. Downloading PLM using Memory Card cannot be used on New HD785-7 ( PLM Controller integrated with VHMS Controller )

General Purpose : To get Machine Operation and Production data. Data copied are maximum load per cycle, maximum speed per cycle, etc related to production.

Notes : Maximum capacity of PLM Data memory is 1000 cycles. If after reaching 1000 cycles no downloading is performed, the new cycle data cannot be recorded or VHMS Controller cannot store data from PLM II Controller. PLM II Controller itself has memory to store. When PLM II Controller memory full, an error code for Data FULL (E.FUL, F.FUL L.FUL or H.FUL) will appear on the payload meter display. After downloading, PLM II Controller memory must be deleted.

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DOWNLOAD PLM II USING MEMORY CARD

Preparation

Prepare the instrument needed to download PLM using Card, i.e.: -PLM download Memory Card

Note : Observe the expiry date of memory card related to the lithium battery usage time. If expiry date is reached, then the memory card can no longer be used. Payload Meter Controller is located on the right side of the dashboard.

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Memory Card Download PLM :

DOWNLOADING PLM II USING MEMORY CARD

Key Switch OFF

Open Card Cover and Insert Download Card into Download Slot

1.1 Open Memory Card Download slot by turning the lock.

1.2 Insert Download Card into download slot.

Note : Card position do not turn upside down. “LSI” read facing left side.

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Download Card Slot Cover

DOWNLOADING PLM II USING MEMORY CARD

Key Switch ON

Getting into PLM main menu

2.1 Press “MODE” switch ± 2 second to get into Payload Meter (PLM) menu.

2.2 Payload Meter display will show “ Cd : dP “.

Note : Cd : not blinking dP : blinking

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DOWNLOAD PLM II USING MEMORY CARD

Key Switch ON

Start PLM Downloading

3.1 Press “TOTAL” switch to get into PLM download menu..

3.2 On Payload Meter (PLM) display, both Cd : dP will both blink.

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DOWNLOAD PLM II USING MEMORY CARD

Key Switch ON

3.3 Press “TOTAL” switch once more to start PLM downloading process.

3.4 Memory Card Busy indicator lamp turning on.

Lamp off

Wait…

Lamp on

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Key Switch ON

PLM Download process Finish

4.1 PLM download process done indicated by the turning off the Memory Card Busy lamp, and Payload Meter display back to normal.

Lamp off

Payload Meter display back to normal display.

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DOWNLOAD PLM II USING MEMORY CARD

Key Switch OFF

4.2 Release Memory Card download and close download slot.

Detach Card and close the cover.

FINISH

Download PLM process done

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DOWNLOADING PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER Download PLM from Memory Card definition: A process to copy data from LSI KOMATSU Memory Card into Laptop or Desktop using KOMATSU Card Reader tools. General Purpose : To get machine operation and production data. Data copied is maximum load data per cycle, maximum speed per cycle, etc which connected with production. Note : LSI Komatsu Memory Card capacity is only 128 kb, so one Memory Card is only effective for only one unit. KOMATSU Card Reader & KOMATSU LSI Memory Card (built in lithium battery with expired date ) is a patent of KOMATSU .

This method is not applicable if PLM set to the unit is PLM I (printer type) . 157

DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Working preparation

Prepare tools needed to download Payload Meter from Memory Card to Laptop / Desktop : 1. Laptop / Desktop (PLM software installed) 2. Memory card PLM download cable 3. Memory card reader 4. Memory card download PLM

PLM Download Tools : 1

2 3

4

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch OFF

Connect Download Laptop to PLM Connector

1. Connect Card Reader download cable to RS232 connector on the laptop / desktop.

RS232 connector on the Laptop

download cable to RS232 connector

Insert PLM Memory Card into Card Reader

2. Insert PLM Memory Card into Card Reader.

Note : When inserting the Memory Card, Memory Card position do not turn upside down. “LSI” read facing up.

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

Card Reader Power Switch On

3. Connect the power cable from Card Reader to the socket. And put the Card Reader switch power ON.

Switch power card reader

Start PLM Version 1.6 application

4.1 Start PLM 1.6 version application, by clicking the PLM version 1.6 icon on the desktop screen.

Icon download PLM version 1.6 :

Click 2x

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

4.2 Wait……

Choose Download PLM Method to use

5. Choose process to do. Click “CARD” to select download payload (PLM) process directly / using laptop.

Note : PLM CARD PMC END

: download from PLM Controller : download from Memory card : download from PMC controller : to end / cancel process

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

Set Download PLM Parameter Setting

6.1 Before downloading, set the parameter setting by clicking “Parameter Setting”.

6.2 On Parameter Setting menu, click “Unit Setting”.

Note : - Unit Setting : to do setting. - User’s Comment : insert comment / note. - Back : to go back to previous menu.

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

6.3 On the Unit Setting Menu, shows several items : - Communication Port : Port download to be used. - Unit : unit to use. - File : kind of items to be downloaded. - Data Storage Area : Place where the downloaded data is stored. Click “Enter” to confirm, or click “Cancel” to cancel.

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

6.4 Parameter Setting Menu will reappear. Click “Back” to log out from Parameter Setting menu. And will get into Main Menu.

Start PLM Downloading process

7.1 On main menu, Click “Download” to start PLM downloading process.

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

7.2 Download menu will appear. Click “Start” to start downloading process.

Note : Fill “Comment” column if needed.

7.3 Wait…. Downloading on process.

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DOWNLOAD PLM DATA FROM MEMORY CARD TO LAPTOP/DESKTOP USING CARD READER

Card Reader Power Switch ON

7.4 When the Download Status sign is finished and “No Response Error” message appears, this indicates that the PLM downloading process is finished.

Click “Back” to end the download process.

Card Reader Power Switch OFF

FINISHED

Download PLM process finished

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POSTSCRIPT This guidebook is originally prepared by PT. United Tractors, Komatsu distributor in Indonesia and reviewed by PT. Komatsu Marketing & Support Indonesia, in order to share our experience of VHMS system among Komatsu subsidiaries and distributors in the world.

PT UNITED TRACTORS Tbk. SERVICE DIVISION

This book describes in details the work process starting from Down Load process up to Technical Analysis process. With the launching of this book, it is expected that every mechanic is able to optimally utilize all benefits from Pay Load Meter instrument & VHMS Technology. In line with the fast growing technology reflected by Komatsu’s newest products and Application Improvement, we welcome inputs and findings in the Continuous Improvement and Mechanic’s Competencies acceleration schemes.

PT. Komatsu Market & Support Indonesia

Thank you. 167

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