Ai/Mi Actuator Instuctions: Shanghai Automation Instrumentation Co.,Ltd No.11 Automation Instrumentation Factory [PDF]

Zitiervorschau

AI/MI ACTUATOR INSTUCTIONS SHANGHAI AUTOMATION INSTRUMENTATION CO.,LTD NO.11 AUTOMATION INSTRUMENTATION FACTORY

EXPLANATION AND GUARANTEE Shanghai automation instrumentation CO.,LTD. NO.11 automation instrumentation factory founded in 1929 is one of the backbones of Shanghai Electric CO,,lTD The factory with great technical innovation, operation and management ability is the earliest manufacturing factory of electric actuators in China. The products containing 5 ranges including hundreds of types with great credit are widely used in power station, chemical engineering, petroleum, oil and natural gas transportation and metallurgy etc.

contents

ACCESSORIES： 1、Install and maintenance instruction--------------------1 2、Wiring diagram-----------------------------------------1 3、Product certification----------------------------------1 4、Remote Controller--------------------------------------1 5、Spare "O" ring171.04×3.53-----------------------------1 6、Character trough screw for wiring M5×10---------------4 7、Character trough screw for wiring M4×10--------------44 8、Flat washer for wiring Φ5-----------------------------4 9、Flat washer for wiring Φ4----------------------------44 10、Spring washer for wiring Φ5--------------------------4 11、Spring washer for wiring Φ4-------------------------44

summary ……………………………… 1 main parameters main technical techincal………………………… 2 models and specifications 型号规格……………………………… 3 contour and mounting size 外形及安装尺寸……………………… 7 electic function select 电气功能选型…………………………15 fieldbus system 现场总线产品…………………………16 terminal function 接线端子功能…………………………17 wiring diagrame 电气接线图……………………………19

TRANSPORTATION AND STORAGE： Pay attention to put the electric actuator lightly in the transportation, forbid barbaric assembling and unassembling the actuator, conditional assemble and unassemble products under the weight models with forklifts to avoid product damage. The electric actuator should store in noncorrosive atmospheres environment, it will not take more than a year and a half. Otherwise, add lubricating oil, grease and re-test.

instructions and guarantee 说明承诺………………………………23

产品结构图见中页

GUARANTEE：

精诚立人 精心立事

From the date which the electric actuator left the factory within 18 months, if the product has quality problems caused by design or manufacture, our factory promise to free commission, repair or change the product.

精品立业 23

WIRING DIAGRAM PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE 21 ○ 22 ○ 23 ○ 32 ○ 26 ○ 27 ○

summary

OTHER DIAGRAM

HART FIELDBUS COMMUNICATION INTERFACE

Profibus DP COM1 GND Profibus DP COM1-A

IN

22 ○ 23 ○

Profibus DP COM2 GND Profibus DP COM2-A

The working principle

+ HART

Profibus DP COM1-B

OUT

The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator can be operated handly or electrically: When the handle of the shift mechanism is engaged in the manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator is operated by electricity, the shift mechanism will return to the electic position automatically and clutch mesh with worm gear then the output shaft is driven by motor. The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which

-

A ○

Profibus DP COM2-B

ESD PROTECTION CONTROL CIRCUIT

ESD PROTECTION

INTERNAL POWER SUPPLY

ESD protection signal could exceed any existing local and remote signal. Responding to ESD, actuator could open valve or close valve, even keep the current position. ESD is available under the contact maintained. Actuator is active once contact closing or breaking. Without special demand, the manufacture setting: high signal is available (contact closing), the responding of ESD is to close the valve. ESD cannot exceed the motor overheat protection 、 local-stop、interlock startup or spare interrupt relay.The setting of ESD can modify by remote controller(refers to AI/MI range installation and maintenance instruction).

AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting today’s most advanced large-scale integrated circuit is a new generation actuator with intelligence、digit and multi-functions. Implemet standard:Q/YXBM 470-2206《AI/MI intelligent electric actuator and explosion-proof intelligent electric actuator》

EXTERNAL POWER SUPPLY

are used to control travel and torque. The director of the intelligent electric actuator accepts the analog-value、switch-value signal or fieldbus signal and makes the position of the output-shaft consistent with the input signal, accomplishes the location. You can also locate position that control system has set up according to interlock control、2 wire remote control or ESD signal.

main character: ESD

●

Classic device of mechanical torque protection working stable and reliable

ESD

CONTROL WIRE/+ve CONTROL WIRE/-ve

● ● ●

Hall effect pulse sensor with high precision Powerful large-scale integrated chip Remote control make operation easier(supply both English and Chinese menu)

●

Non intrusive setting-double sealiing without through shaft design

function: INTERLOCK CONTROL CIRCUIT

INTERLOCK CONTROL The wiring of the interlock system on traditional actuators, such as “main valve and branch valve ” of steam device could realize the interlock by contact S1-S4.Interlock is available to local or remote control. The default setting of interlock is OFF, it can be set ON by the remote controller(refers to AI/MI range installation and maintenance instruction).

OPEN/CLOSE INTERLOCK (INTERNAL POWER SUPPLY)

OPEN INTERLOCK (INTERNAL POWER SUPPLY)

CLOSE INTERLOCK OPEN/CLOSE (INTERNAL POWER INTERLOCK SUPPLY) (EXTERNAL POWER SUPPLY)

OPEN OPEN OPEN

CLOSE CLOSE

CLOSE

CONTROL WIRE/+ve CONTROL WIRE/-ve

22

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

remote control valve position indication operation indication travel limited protection torque limited protection indication contact state

★intermediate

→

contact type selection(normal open or close)

★local

stop

★local

★close

interlock

★handwheel

overtorque protection bypass 2 wire remote control conditional control external interlock ESD override protection interruptertimer setting

★close

★overtorque

★jam

★jam

for closing

★jam

for running

★emegency ★ow

battery

★inner

★signal

shut down

★inner

interlock

protection when closing vavle

openning

running

★open

state

operation★overtorque protection when

protection when travelling

for openning

★operation

state

control★remote control

★overtorque

openning valve

instantaneous commutating protection ★overtorque local control spot moving/maintain moving

limit★open state

★overtorque

protection for

protection for closing

loss

★overtorque

★thermal

power down

protection for

overload protection

★phase

missing

system failure★position signal loss★local wiring failure

1

contour size multi-turn with side handwheel

contour and mounting size part-turn without carriage

n×Md h(depth)

mm gearbox type

mm type

A2

A3

A4

B

B1

B2

C

H1

H2*

weigh*(kg)

30AI/MI

432

192

317

495

808

262

392

265

388

530

120

40AI/MI

511

199

396

501

874

287

461

324

423

538

173

70AI

486

212

371

487

1014

296

580

430

445

555

193

90AI

486

212

371

487

1014

296

580

430

447

557

206

95AI

10

A1

note:1)The 2)The 3)The For

486

212

371

487

1029

296

595

445

447

557

206

dotted line in the figure is the placeholder for disassembly. value between parentheses in the figure is the size of 30MI control box’s cover. values of H2 and weight of JB2120 product need to be added with the flang’s the thickness and weight. more details, please refer to JB2920.

A1

A2

B

B1

b

C

ΦD ΦD1

ΦD2

ΦD3

H

H1

β

n×Md h(depth) weight(kg)

MOYF40

40

72.88

81

10

14

48.8

150 125

66.5

45

255

153

45

4×M12 22

13

MOBF64

57

111.1

90

8

18

64.4

230 140

88

60

314

183

45

4×M16 22

26

MODF44

58

137.8 105

9

22

85.4

290 165

120.6

80

377

210

45

4×M20 24

44

MOFF36

61

137.8 124 25

22

87.4

310 254

120.6

82

402

224

0

8×M16 25

57

MOFF57

61

137.8 124 25

22

87.4

310 254

120.6

82

410

232

0

8×M16 25

57

MOJF50*

70

181

144

9

28 106.4 360 254

152

100

445

256

22.5

8×M16 28

98

MOJF50**

70

181

144

9

28 106.4 360 254

152

100

448

259

22.5

8×M16 28

109

MOPF65

80

265

213

3

40 164.4 570 280

245.7

155

637

342

22.5

8×M16 35

295

MOTF50

108

380

267 -4* 28 106.4 785 299

190

100

786 437.5 22.5

8×M20 62

726

S3.84/MOTF50* 108

380

267 -4* 28 106.4 785 299

190

100 1029 680.5 22.5

8×M20 62

816

S3.84/MOTF50** 108

380

267 -4* 36 148.4 785 356

190

140 1029 680.5 22.5

8×M20 62

816

note:1)The 2)The 3)For 4)The

position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed. minus of “-4*” represents access coutour size please refer to the multi-turn actuator. value of weight in the table is the weight of gearbox only.

13

contour and mounting size

linear travel

contour size

multi-turn with IS15

I (magnify)

4×φD0

K direction

EQS φD1

2×φD0 EQS φD1

type

travel 10 16 7MIL 25 10、16、25 40 25 25 40 11MIL 40 60 60 40 60 14MIL 60 100 100 60 60 16MIL 100 100

clients’stem

clients’stem

mm D 138 138 138 150 150 138 150 158 150 158 150 175 175 175 175 200 175 175 175 200

D1 80 80 80 80 105 80 80 105 105 118 118 105 118 118 130 130 118 118 130 130

D2 60 60 60 60 80 60 60 80 80 95 95 80 95 95 100 100 95 95 100 100

bore 2/4 2/4 2/4 2/4 4 2/4 2/4 4 4 4 4 4 4 4 4 4 4 4 4 4

D0 Md H H' Hmin 10 M8 255 319 109 10 M8 255 319 102 10 M8 255 319 97 10 M8 255 319 90 12 M12×1.25 255 319 90 10 M8 255 319 97 10 M8 280 381 135 12 M12×1.25 280 381 128 12 M12×1.25 280 381 135 14 M16×1.5 280 381 137 14 M16×1.5 280 381 135 12 M16×1.5 460 486 200 14 M16×1.5 387 420 139 14 M16×1.5 460 486 200 18 M20×1.5 387 420 122 18 M20×1.5 460 486 200 14 M16×1.5 387 420 139 14 M16×1.5 460 506 220 18 M20×1.5 387 420 122 18 M20×1.5 460 506 220

B 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 30 30 30 30 30

B' 22 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 30 30

weight(kg)* 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8 12.7' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 8.5 13.2' 20 34' 18.5 32' 20 34' 18.5 32' 20 34' 18.5 32' 20 35' 18.5 32' 20 35'

note:1)The value of Hmin is the size when clients’stem is in the lowest position. 2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it. 3)The larger carriage on the right of the picture can be selected in shake-proof and dust-proof circumstances. The 16MIL should match the larger carriage normally. 4)The value of weight in the table is the weight of carriage together with the screw. ‘ represents the weight of larger carriage. 5)For any special travel or mounting size please contact us.

12

weight:535 Kg

note: dimension in mm. For the contour size please refer to the multi-turn actuator.

11

WIRING DIAGRAM

Main Technical Parameters ● duty 工作制： type:

(S2 reversible、intermittent operation,25％ continued access rate,access nummer≤630/h) 1)AI（S2可逆、断续运行，25%的接通持续率，接通次数≤630次/小时） (S4 reversible、intermittent operation,25％ continued access rate,630/h≤access nummer≤1200/h) 2)MI（S4可逆、断续运行，25%的接通持续率，630次/小时≤接通次数≤1200次/小时）

● input 输入信号： 1）analog signal：4～20mA.DC input resistance 250Ω 2）switch signal plus ≥150ms signals: 3）Profibus-DP、HART（selected）

TWO-WIRE CONTROL INTERNAL POWER SUPPLY

EXTERNAL POWER SUPPLY

TWO-WIRE CONTROL： OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED （OPEN PRIORITY）

TWO-WIRE CONTROL： CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED （CLOSE PRIORITY）

● output 输出信号： 1）4-20mA.DC load resistance≤750Ω 2）Profibus-DP、HART（selected） signals: ● mechanical 机械输出： 1）AI multi-turn output:　　 2）MI multi-turn 　　　　　　　 3）AI part-turn 4）MI part-turn　 　　　　　　　 5）MIL linear

≥6r　 ≥6r 0～90° 0～90° ≤100mm

error:1）AI、MI multi-turn ● basic 基本误差： 　　　　　　　 2）AI、MI part-turn 　　　　 　　　　　　　 3）MIL linear（travel≥25mm） zone ● dead 死区：

TWO-WIRE CONTROL： OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN NOT EXCITED （OPEN PRIORITY）

TWO-WIRE CONTROL： CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN NOT EXCITED （CLOSE PRIORITY）

CLOSE CLOSE

34～8000Nm 17～544Nm 300～60000Nm 116～6884Nm 7.94～41.4kN ≤±1% ≤±1% ≤±1%

0.1～9.9% adjustable（default setteng is 0.5%）

● midway 中途限 位： 1）openning limit 60%～100% positive 2）closing limit 0%～40% stop: ● mechanical 机械间隙： 1）AI、MI multi-turn clearance: 2）AI、MI part-turn 　　　　　　　 　　　 　　　　　　　 3）MIL linear（travel≥25mm）

REMOTE CONTROL CIRCUIT

CLOSE

CLOSE

OPEN OPEN

OPSN

CONTROL WIRE/+ve

All settings and adjustments are made using the supplied infra-red Setting Tool. ANALOG PROPORTIONAL CONTROL AND INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL

CONTROL WIRE/+ve

CONTROL WIRE/-ve

CONTROL WIRE/-ve

ANALOG PROPORTIONAL CONTROL AND EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL +

+ ANALOG INPUT

≤1° ≤1° ≤1mm

OPEN

DIGITAL CONTROL

ANALOG INPUT CONTROL WIRE/-ve

ANALOG CONTROL

● forbidden 禁止运行时间：0～99s adjustable running time: ● power 供电电源：3 phase 3 wire，380V.AC±10%，50Hz±1% supply: xplosion● e防爆等级： 1）remote controller——intrinsically safe ExibⅡBT4 proof rating （隔爆型） 2）actuator———explosion-proof ExdⅡBT4 (explosion-

ANALOG CONTROL CONTROL WIRE/+ve DIGITAL CONTROL

proof type):

CLOSE

● output 输出触点容量：250V.AC，5A； 30V.DC，5A（fieldbus 220V.AC，0.5A；30V.DC，1A） contactor capacity:

circum● 环境条件： 1）ambient temperature：-25℃～+70℃（explosion-proof: -20℃～+60℃） stances: 2）relative humidity： 5%～95% 3）atmosphere pressure：86～106kPa 4) gas medium：no corrosive air exist ●anti 抗干扰指标： interference 1）external magnetic field： ≤400A/m，50Hz index : 2）common mode interferance： 250V，50Hz 3）series mode interference： AC 1V, frequency 50Hz,phase 0～360° 4）electrostatic discharge： 4kV 5）electrical fast transient burst：power supply terminal:1000V； input signal terminal:500V 6）radio frequency interference:frequency:80～1000MHz,field:3V/m,distance:1m 7）surge interference: 1kV

CLOSE

OPEN OPEN STOP/MAINTAIN STOP/MAINTAIN

ANALOG CONTROL ONLY + ANALOG INPUT -

ANALOG OUTPUT

-

+ USER CONNECT

note: If you have any special requirements please contact us.

2

21

WIRING DIAGRAM

models

REMOTE CONTROL CIRCUIT

classified by travel

Remote control system is wired referring to the diagram, and standard actuators have no connections at leaving the factory. Remote control input takes the ray-isolation interface, which can bear 2KV high voltage.Standard actuator is anode switch control(Cathode switch control selected). Actuator can use the remote control signals following: 1）The range of the power supplied by consumer: 20-60V AC/DC(Voltage between control wire/+Ve and control wire/-Ve) 2）The range of the internal power supply of the actuator:Rating 24V DC ，5W （120V AC，15W selected）. The draw current of control input: 24V DC ,5mA；120V AC,12mA 3）“ON”Min. voltage：20V “OFF”Max. voltage： 3V 4）Signal Min. time： AI-300ms，MI-100ms 5）Max. capacitance of remote control：2uF（pin to pin）

STROKE CONTROL INTERNAL POWER SUPPLY

EXTERNAL POWER SUPPLY

multi-turn

INTERNAL POWER SUPPLY-ve （ZERO WIRE）

REMOTE CONTROL COMMON 20V-60V DC/AC

REMOTE CONTROL COMMON 20V-60V DC/AC

CLOSE

CLOSE

OPEN

OPEN

CLOSE

CLOSE

OPEN

OPEN

CONTROL WIRE/+ve

INTERNAL 24V DC POWER SUPPLY+ve （OR INTERNAL 120V AC）

CONTROL WIRE/-ve

Basic to multi-turn, the AI/MI range of intelligent electic actuator can be convered to part-turn actuator mounted on the gearbox, or lin ear travel mounted on crew component. The AI range is appled to the large starting-torque valve which need not to work frequently, and the MI range is appled to the valve which need to work frequently.

part-turn（0～90°）with carriage

MAINTAIN CONTROL EXTERNAL POWER SUPPLY

INTERNAL POWER SUPPLY OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION

OPEN/STOP/CLOSE MAINTAIN CONTROL

OPEN/CLOSE MAINTAIN CONTROL WHICH CAN ROTATE AT OPPOSITE DIRECTION CLOSE

CLOSE

CLOSE OPEN

OPEN/STOP/CLOSE MAINTAIN CONTROL

CLOSE

OPEN

STOP OPEN

OPEN STOP

CONTROL WIRE/+ve

CONTROL WIRE/-ve

CONTROL WIRE/+ve

CONTROL WIRE/-ve

part-turn（0～90°）without carriage

20

linear travel

3

specifications

output output motor rated flang speed torque Max stem（mm） remark power current fuse（A） （ISO5210） （r.p.m） （Nm） （kW） （A） 18 34 0.31 1.6 24 34 36 31 7AI 26（32） F10 5 48 27 0.31 1.7 72 27 96 22 18 68 0.31 1.8 5 24 68 36 61 11AI 26（32） F10 48 54 0.31 2.1 10 72 54 96 43 24 108 13AI 26（32） F10 0.31 2.5 10 36 95 48 81 18 163 0.75 3.2 24 163 36 135 14AI 38（51） F14 15 48 108 1.1 3.8 72 108 96 81 18 305 0.75 3.2 15 24 305 36 257 16AI 38（51） F14 48 203 1.1 3.8 15 72 203 96 149 18 542 1.5 6.2 25 1:15.5 24 542 (side hand 36 508 30AI 54（67） F16 wheel maybe 48 407 added) 2.2 11 30 72 407 96 325 18 1020 2.2 11 30 1:12.75 24 1020 (side hand 36 845 40AI 64（76） F25 wheel maybe 48 680 added) 3.7 10.5 30 72 680 96 540 18 1480 1:15or 4.5 16 50 24 1480 1:30 (side 36 1290 70AI 70（83） F25 hand wheel 48 1020 maybe 7.5 21 60 72 1020 added) 96 745 18 2030 4.5 16 50 1:15or 24 2030 1:30 (side 36 1700 90AI 70（83） F30 hand wheel 48 1355 maybe 7.5 21 60 72 1355 added) 96 1020 95AI 24 3000 70（83） F30 1:15 5.5 22 60 70AI/IS15 12 5000 110 F35 1:15 4.8 21 50 90AI/IS15 12 8000 110 F35 1:15 7.5 21 50 note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients who need large diameter stem. 3)The high speed of 144rpm and 192rpm can be offered 4) High-speed models are not proposed to be used in interlock condition. 5)IS15 is the gearbox which is used to get the higher torque. type

4

WIRING DIAGAM

muiti-turn(AI)

BASIC TYPE

WIRING DIAGRAM——Basic type The basic type wiring diagram of actuator : A3000-000，based on midway、power-off state.

3

M

W 4

3

2

1

6

5

V

U

MUTUAL INDUCTOR

4

3

2

1

6

  

5

3 PHASE POWER SUPPLY 380/400/415V 50Hz

(

J22 MAGNETIC RING 22*14*8

C1

1 2 3

C2

J11 POWER SUPPLY & DRIVER PCB

J12 J13

J5

2 1

J1

TO TORQUE SWITCHES INTERNAL 24 V DC SUPPLY INTERNAL 24 V DC SUPPLY

J2 



INTERNAL 24 V DC SUPPLY INTERNAL 24 V DC SUPPLY

_ + _ +

J2

J1 LOCAL CONTROL PANEL

BATTERY

J4

J3

J7

2 1

J10

J7 1

32

J8

+ -

MAGNETIC RING 14*8*7

TORQUE SENSOR

J1

J6 J12

11 12 5 6 4 2 1 7 3 9 8

REMOTE INDICATION

J1 VALVE POSITION SENSOR

J3

MAIN PCB

S1 S2 S3 S4

PRISMATICAL MAGNETIC CLIP

EMERGENCY PROTECTION OPEN INTERLOCK CLOSE INTERLOCK COMMON -VE 20-60V AC/DC

LOCAL CONTROL

CLOSE STOP/MAINTAIN OPEN COMMON -VE 20-60V AC/DC LOCAL CONTROL

PV

50%

OPEN-CLOSE

OPERATION KNOB

1 2 3 CLOSE TORQUE (CLOCKWISE)

OPEN OVERTORQUE OUT OPEN OVERTORQUE OUT CLOSE OVERTORQUE OUT  CLOSE OVERTORQUE OUT

     

6 5 7 8

1 2 3

SELECT KNOB

OPEN TORQUE (ANTICLOCKWISE)

J6

3 2 4

STOP LOCAL-REMOTE

LOCAL INDICATION

J11 1



 

J9

 

     

MONITOR RELAY MAKE AT FULLY SHUT MAKE AT FULLY OPEN BREAK AT FULLY SHUT BREAK AT FULLY OPEN

  REMOTE CONTROL INPUT

  Rs232 SERIAL PORT 2



Rs232 SERIAL PORT 3 Rs232 SERIAL PORT 5

 

TO POWER SUPPLY PCB 7-1

TO POWER SUPPLY PCB 7-2 (THE NORMAL CLOSE\NORMAL OPEN STATES OF TORQUE SWITCHES' CONTACTS ARE SETTED BY THE FACTORY)

A3000-000

19

TERMINAL FUNCTION

specifications

Profibus-DP type

Profibus DP fieldbus wiring mode： 7MI

1 ○ 2 ○ 3 ○ E ○ 4 ○ 5 ○ 6 ○ 7 ○ 8 ○ 9 ○ 10 ○ 11 ○ 12 ○ 13 ○ 14 ○ 15 ○ 16 ○ 17 ○ 18 ○ 19 ○ 20 ○ 21 ○ 22 ○ 23 ○

380V POWER SUPPLY

GND INTERNAL 24V DC SUPPLY（-） INTERNAL 24V DC SUPPLY（+） S1 CONTACT，MAKE AT FULLY SHUT

S2 CONTACT，MAKE AT FULLY OPEN

S3 CONTACT，BREAK AT FULLY SHUT

S4 CONTACT，BREAK AT FULLY OPEN

S5 CONTACT, INDICATE ON CLOSE LIMIT

S6 CONTACT, INDICATE ON OPEN LIMIT

S7 CONTACT，TORQUE TRIP ON MIDWAY

Profibus DP 1 GND Profibus DP 1-A Profibus DP 1-B

24 ○ 25 ○ 26 ○ 27 ○ 28 ○ 29 ○ 30 ○ 31 ○ 32 ○ 33 ○ 34 ○ 35 ○ 36 ○ 37 ○ 38 ○ 39 ○ 40 ○ 41 ○ 42 ○ 43 ○ 44 ○ 45 ○ 46 ○ 47 ○

OPEN OVER TOQUE（NORMALLY OPEN） ESD

11MI

Profibus DP 2-A Profibus DP 2-B OPEN OVER TOQUE（NORMALLY OPEN）

14MI

CLOSE OVER TOQUE（NORMALLY OPEN） CLOSE OVER TOQUE（NORMALLY OPEN） 24VDC COMMON END OF ESD、OPEN AND CLOSE INTERLOCK Profibus DP 2 GND

16MI

30MI

OPEN INTERLOCK CLOSE INTERLOCK 40MI

MONITOR RELAY

type

7MIL

11MIL

14MIL

16MIL

18

output speed （r.p.m） 18 24 36 48 18 24 36 48 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 18 24 36 48 72 output speed （mm/s） 0.9 1.2 1.8 2.4 0.9 1.2 1.8 2.4 2.1 2.8 4.2 5.6 2.1 2.8 4.2 5.6

output torque （Nm） 17 17 15.6 13.6 34 34 30 27 81 81 68 54 47 152 152 129 102 102 271 271 253 203 203 544 544 487 406 406 output thrust （kN） 7.94 7.94 7.3 6.35 15.9 15.9 14.3 12.7 22.1 22.1 18.5 14.7 41.4 41.4 35.2 27.8

Max stem（mm）

Max axial flang load（KN） （ISO5210）

multi-turn(MI)

remark

motor power （kW）

rated current （A）

fuse （A）

26（32）

17.8

F10

0.44

1

5

26（32）

17.8

F10

0.44

1.4

5

38（51）

53.4

F14

0.88

3.4

10

38（51）

53.4

F14

0.88

3.4

10

2.56

5.9

25

3.7

9.1

35

1:15.5 54（67）

89

F16

(side hand wheel maybe added)

1:12.75 64（76）

travel（mm） 10 16 25 40

180

screw diameter/lead （mm）

25/3

25 40 60

F25

(side hand wheel maybe added)

note:1)The minimum rotation of output shaft is suggested more than 6, and the maximum is not limited. 2)The value of maximum stem diameter between parentheses is AZ type bush, which maybe be selected by the clients who need large diameter stem. 3)High-speed models are not proposed to be used in interlock condition. 4)For any special travel or thrust please contact us.

40 60 100 38/7 60 100

5

specifications type 7AI/MOYF40 11AI/MOYF40

multi-turn 90°speed speed （s/90°*） （r.p.m） 24 24

output torque （Nm）

25 25

600

24

40

800

13AI/MOBF64

24

40

1000

16AI/MOFF36

16AI/MOFF57 30AI/MOJF50 40AI/MOJF50

36

18.5

1300

24

27.5

1600

36

15 22.5

2500

36

24

3300

24

36

4000

24

31.5

6000

36

21

8000

24

31.5

10000

40AI/MOPF65

24

41

16000

70AI/MOPF65

24

41

20000

90AI/MOTF50

24

31.5

30000

95AI/MOTF50

24

31.5

35000

40AI/s3.84/MOTF50

48

60

40000

70AI/s3.84/MOTF50

48

60

7MI/MOYF40

11MI/MOYF40

6

171

36

17

157

11MI/MOBF64

14MI/MODF44

16MI/MOFF36

30MI/MOJF50

40MI/MOPF65

33.5 25

341

36

17

301

53.5

19 17

22

635

36

27

560

18

37

1152

24

27.5

1152

36

18.5

959

48

14

767

72

9.5

767

18

30

1866

24

22.5

1866

36

15

1574

48

11.5

1244

72

7.5

1244

48

18

1776

72

12

1776

18

42

4664

24

31.5

4664

36

21

4360

48

16

3499

72

10.5

3499

18

54.5

6884

24

41

6884

36

27

6436

48

20.5

5164

72

13.5

5164

24

29

28

30

31 33

32

20

18

34

2

1

15

37 38

14

PLUG

,

13

40

12 10 9

Terminal function of actuator： 1 ○ 2 ○ 3 ○ E ○ 4 ○ 5 ○ 6 ○ 7 ○ 8 ○ 9 ○ 10 ○ 11 ○ 12 ○ 13 ○ 14 ○ 15 ○ 16 ○ 17 ○ 18 ○ 19 ○ 20 ○ 21 ○ 22 ○ 23 ○

380V POWER SUPPLY

GND INTERNAL 24V DC SUPPLY（-） INTERNAL 24V DC SUPPLY（+） S1 CONTACT，MAKE AT FULLY SHUT

S2 CONTACT，MAKE AT FULLY OPEN

S3 CONTACT，BREAK AT FULLY SHUT

S4 CONTACT，BREAK AT FULLY OPEN

S5 CONTACT, INDICATE ON CLOSE LIMIT

S6 CONTACT, INDICATE ON OPEN LIMIT

S7 CONTACT，TORQUE TRIP ON MIDWAY

S8 CONTACT，REMOTE CONTROL VALVE POSITION CURRENT INPUT（+） HART SIGNAL VALVE POSITION CURRENT INPUT（-） HART SIGNAL

24 ○ 25 ○ 26 ○ 27 ○ 28 ○ 29 ○ 30 ○ 31 ○ 32 ○ 33 ○ 34 ○ 35 ○ 36 ○ 37 ○ 38 ○ 39 ○ 40 ○ 41 ○ 42 ○ 43 ○ 44 ○ 45 ○ 46 ○ 47 ○

E

3 11

PLUG

35

36

42 8 7

40

27 26

16

635

24

25

23

341

24

18

16MI/MOFF57

note: The travel of the part-turn actuator can be modulated between 85°and 95°

25

BASIC TYPE

Wiring mode of intelligent actuator corresponding to its function, so costumer can connect terminal based on demand of automatic control system and function of actuator.

171

24

18

60000

There is a rotate interspace about 180°between the worm gear and the cluch setted on the output shaft in the “AI” range of electric actuators. Starting the electric actuator, before the worm gear mesh with the clutch, the motor has already got enough speed and torque.And the hammer blow occur immediately worm gear mesh with the clutch. That is why the larger torque can be chieved with the less motor power in “AI”rang products.

33.5

output torque （Nm）

21

2000

24

multi-turn 90°speed speed （s/90°*） （r.p.m） 18

300

11AI/MOBF64

14AI/MODF44

type

TERMINAL FUNCTION

part-turn(AI/MI with gearbox)

6

46

4 5

47

44

39

41

43

45

OPEN OVER TORQUE（NORMALLY OPEN） ESD ANALOGUE INPUT（+） ANALOGUE INPUT（-） OPEN OVER TORQUE（NORMALLY OPEN） CLOSE OVER TORQUE（NORMALLY OPEN） CLOSE OVER TORQUE（NORMALLY OPEN） 24VDC COMMON END OF ESD、OPEN AND CLOSE INTERLOCK REMOTE CLOSE REMOTE SELECTION、STOP/MAINTAIN REMOTE OPEN 24VDC COMMON END OF REMOTE OPEN、CLOSE、STOP/MAINTAIN OPEN INTERLOCK CLOSE INTERLOCK PROPORTIONAL CONTROL，MANUAL/AUTOMATIC

24VDC COMMON END OF MANUAL/AUTOMATIC

MONITOR RELAY NOTE： 1）Actuator with HART fieldbus function superposes HART COM on CPT circuit(terminal 22,23) 2）Other terminals are available optional

17

FIELDBUS PRODUCT

contour size

ISO5210

FUCTIONS OF HART A-A

Communication function of HART fieldbus（Available option）。 All the states and parameters can be obtained with the HART communication, and most parameters can be set by HART. Data of actuator： (1) Operating parameters：it includes position value, input signal, operating state, action times, fault signal etc.They are transmitted from the actuator to the host by HART.

4 bores position paralled to the motor’s axis

actuator

8 bores position

These are periodic and single directional transmitted parameters. (2) Setting parameters：all setting parameters of actuator can be reset by infra-red setting tool and transmitted to the HART host, or resetted by the HART host and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction：

OPERATING PARAMETERS SETTING PARAMETERS

FUCTIONS OF PROFIBUS-DP PROFIBUS-DP fieldbus structure（DPV0 and DPV1） supports 9.6K～12M baud rate，and DD supports SIMENS PDM software（Available option）. It’s full digital communication，control signal and valve position feedback of actuator are both digital value. Data of actuator： （1）Operating parameters：it includes position value, operating state, action times. They are transmitted from the actuator to the PLC. These are periodic and single directional transmitted parameters. （2）Control parameters：it includes control command, setting position value. They are transmitted from PLC to actuator. These are periodic and single directional transmitted parameters. （3）Setting parameters：all setting parameters of actuator can be reset by infra-red setting tool and transmitted to the PLC, or resetted by the PLC and transmitted to the actuator. These are nonperiodic and bidirectional transmitted parameters. Sketch map of parameters transmitted direction：

CONTROL PARAMETERS OPERATING PARAMETERS SETTING PARAMETERS

16

type A driving bush type ZA driving bush

mm type 7、11、13AI 7、11MI 14、16AI 14、16MI 30AI 30MI 40AI 40MI 70AI 90、95AI 70、90AI/IS15

note:1)f8* 2)The (see you 3)The

flang

D

D1 (f8*)

F10

125

102

70

4×M10

32.5

42.9

26

32

52

2.5

15

218

29.2

38.4

45

F14

175

140

100

4×M16

51

63

38

51

75

2.5

32

285

32

62

72

F16

210

165

130

4×M20

70

77.9

54

67

97

2.5

43

320

47.3

68

81.3

F25

300

254

200

8×M16

76

87.8

64

76

105

2.5

38

345

50.2

64.3

76

F25 F30 F35

300 350 410

254 298 356

200 230 260

8×M16 8×M20 8×M30

85.5 105.5 85.5 105.5 160 -

70 70 140

83 83 -

138 138 -

2.5 94 2.5 96 5 40

393 395 410

58.5 60.1 -

74.4 88.1 72.8 86.5 -

D2

n×Md

d1

d1'

dmax

dmax'

d2

h1

h2

h3*

h4*

h5

h6

represents coordination precision grade. value of h3* in the table is the size when the rising stem is in the highest position Fig.) in order to avoid interference between the stem and the seal pluge above. Of course, can remove the seal plug or match a longer protection cover. value of h4* is the size when the driving bush is reversly setted.

7

mounting size

SELECTION OF ELECTRICAL FUNCTION

JB2920

Actuator wiring diagram is named after control function，customer can order actuator with wiring diagram and connect by it. A-A Analogue/on-off control products Wiring diagram No.

4 bores position paralleled to the motor’s axis

8 bores position

Electric motor control mode

Remote contacts indication Remote position analogue indication Power supply

Control polarity

mm type

D

7、11、13AI/MI 125

D1 D2(H9*) d1max d2max h1 95

75

7、11、13AI/MI 145 120

90

7、11、13AI/MI 185 160

h2

h3

h4

n×Md

thickness of flang weight of flang(kg)

5

21

8

2

4×M8

42

2.72

5

21

8

2

4×M10

42

3.88

125

5

27

10

2

4×M12

27

4.34

30

41

Control mode Speed control Remote control supply

14、16AI/MI

175

95

75

5

27

8

2

4×M8

32

4.3

14、16AI/MI

175 120

90

5

32

8

2

4×M10

64

7.79

14、16AI/MI

185 160

125

5

32

10

2

4×M12

64

9.22

14、16AI/MI

225 195

150

5

37

12

2

4×M16

37

4.34

Electric motor control mode

30AI/MI

145 120

90

5

24

8

2

4×M10

63

10.12

30AI/MI

213 160

125

5

32

10

2

4×M12

71

14.34

30AI/MI

230 195

150

5

32

12

2

4×M16

71

15.7

Analogue control and indication

40AI/MI

300 160

125

5

27

10

2

4×M12

32

12.9

40AI/MI

300 195

150

5

27

12

2

4×M16

32

11.72

46

50

62

55

70

79

40AI/MI

300 235

180

6

32

14

2

4×M20

32

9.98

70AI

300 195

150

5

27

12

2

4×M16

32

11.72

70AI

300 235

180

6

32

14

2

4×M20

32

9.98

70AI

330 285

220

8

36

16

3

4×M24

36

13.53

90、95AI

350 235

180

6

34

14

2

4×M20

39

18.94

90、95AI

350 285

220

8

39

16

3

4×M24

39

15.5

90、95AI

380 340

280

6

39

20

3

8×M20

78

38.36

72

72

92

92

8

A3

A5 Without contacts Basic contacts（S1～S4）

0

Basic+optional（S1～S8）

1

No remote analogue indication

0

4～20mA（Internal supply CPT *）

1

Three phase 380V

0

Single phase 220V

1

User required

2

Positive switch control（common terminal is positive） Negative switch control（common terminal is negative） nomally not available

－ N

On-off control

0

Analogue control（Folomatic *）

1

Single-speed

0

Dual speed-interrupt timer

1

Internal 24V DC supply

0

Available optional fielldbus control products Wiring diagram No. With contacts

A3

Auxiliary contacts

A5 Without contacts Basic contacts（S1～S4）

0

indication

Basic+optional（S1～S8）*

1

Power supply Control polarity

Fieldbus control system

Speed control

note:1)The product of JB2920 can be achieved by adding flang to ISO5210 basic product. 2)H9* represents coordination precision grade. 3)Some size fail to conform to JB2920-81, the foregoing table shall prevail for our products.

With contacts

Remote control supply

Folomatic+CPT * Three phase 380V Single phase 220V User required

2 0 1 2

Positive switch control（common terminal is positive）

－

Negative switch control（common terminal is negative） nomally not available

N

HART Modbus Modbus dual-redundancy Profibus-DP FF DeviceNet

3 4 5 6 8 9

Single-speed

0

Dual speed-interrupt timer

1

Internal 24V DC supply

0

Note：1）Extra contacts of actuatro with HART or PROFIBUS fieldbus are S5—S7 2）Folomatic：Proportional control board 3）CPT：Current Position Transmitter

15

contour and mounting sizepart-turn with carriage

contour size

multi-turn with handwheel

spline

A1

A2

A3

A4

H1

H2

H3

φD ΦD0

spline

weight(kg)

MOYF40

type

160 130

A

91

108

14

245 220 293 140

B

B1

H

25

100

14

12

EXT35Z×1m×30P×7h

24

MOBF64

170 130

85

173

23

300 260 358 175

25

120

16

13

EXT35Z×1m×30P×7h

46

MODF44

162 130

70

189

25

365 320 425 215

25

170

20

14

EXT60Z×1m×30P×7h

80

MOFF36

215 180 112 205

25

424 390 439 215

25

170

20

14

EXT60Z×1m×30P×7h

99

MOFF57

215 180 112 205

25

424 390 447 215

25

170

20

14

EXT60Z×1m×30P×7h

99

14、16AI/MI

415

179

300

266

MOJF50

250 200 136 200

25

480 430 506 250

30

170

30

14

EXT60Z×1m×30P×7h

157

30AI/MI

432

192

317

262

MOJF50

317 270 201 200

25

560 510 563 304

45

170

30

22

EXT60Z×1m×30P×7h

196

40AI/MI

511

199

396

287

461

MOPF65

413 350 201 328

40

740 680 747 405

50

320

40

22

EXT56Z×2m×30P×7h

566

MOTF50

530 458 182 414

40

780 710 998 560

80

320

40

39

EXT56Z×2m×30P×7h

1378

S3.84/MOTF50 530 458 182 414

40

780 710 1241 560

80

320

40

39

EXT56Z×2m×30P×7h

1482

note:1)For contour size please refer to multi-turn actuator’ 2)The value of weight in the table is the weight of gearbox only.

14

type

A1

A2

A3

B1

B2

C

D

H1

H2*

weight*(kg)

7、11、13AI/MI

391

109

276

245

288

216

254

306

281

46

368

262

511

375

377

72

392

265

770

399

418

108

324

773

405

447

158

note:1)The dotted line in the figure is the placeholder for disassembly. 2)The value beween parentheses in the figure is the size of 7、11、14、16、30MI control box’s cover. 3)The values of H2 and weight of JB2920 product need to be added with the flang’s thickness and weight.For more details please refer to JB2920.

9