48 3 2MB
PV-Inverter Instruction Manual
G0-L0IL-7A20121-504A
Revision A
Date th 7 Nov 2018
Approved by S. Kadoya
Checked by Z. Li
Drafting by Z. Li
Remarks
Toshiba Mitsubishi-Electric Industrial Systems Corporation TMEIC Confidential
4GBG09 915
Grid d-Conn nected d Photov P voltaic c Inverter Instru uction Manu ual M Model: PVH H-L255 50E PVH H-L2220E
NOTIC CE IMPORT TANT SAFETY INST RUCTIONS / SAVE THESE IN NSTRUCTIONS ・ Make surre that this s instructio on manual is delivered to thee end user of this
product. s manual before b insta alling or op perating th his productt. Keep it in a safe ・ Read this place for future refe erence.
O October 2017 Toshiba a Mitsub bishi-Ele ectric Ind dustrial System s Corporation ©TOSHIB BA MITSUBI SHI‐ELECTR RIC INDUSTRIAL SYSTEM MS Corporaation, 2017 All Rightts Reservedd C
4GBG09 915
1. Aboutt This Man nual ou for purcha asing the grid-connecte ed photovolta aic inverter (hereafter ( thhe inverter) by b Toshiba Thank yo Mitsubish hi-Electric In ndustrial Sys stem Corporration (TMEIIC). This inv verter is an aapparatus which w efficien ntly converts the DC ene ergy generatted by photo ovoltaic mod dules into AC C energy. This instrruction manual describe es basic funcctions of the e inverter and gives guiddance for op peration and maintena ance. For insstallation of the inverter,, see “Installation Manual.” For detaailed interna al circuit and settings, see “Schem matic Diagram.” If any off them are missing, m plea ase contact yyour local TMEIC sales or epresentativve. service re erter, read th his instructio on manual carefully c in order o to operrate it correc ctly and safe ely. Before ussing the inve Improperr use of the inverter can result in de eath or serious injury. Us se this equippment only after a comple etely understanding all saffety precauttions and fun ndamental knowledge k re egarding thi s equipmen nt. Save this on manual in n a safe plac ce for referen nce. This manual must be accessibble to service e and instructio maintena ance personnel at any time. Do not store this manual m inside e the inverteer.
IMP PORT TANT SAF FETY INST TRUCT TION NS SA AVE THESE E INS STRUCTIO ONS This m manual con ntains imp portant insttructions fo or the inve erter that sshall be fo ollowed du uring installa ation of the e inverter. 2. Special Precautions This equ uipment is designed d to be used in n specific co ountries. Th he use of thhis equipme ent in a diffe erent location may cause failure, abn normal operration, smoke emission n, or combuustion due to t difference es in and environm mental conditions. voltage a n cover the e damages tto customer’’s properties s due to the failure of thiis equipmen nt. The warrranty does not This instruction manual m has been prepa ared for a qu ualified electrical engineeer responsible for the installlation, operration and managemen m nt of this equipment. When W perfoorming installation and wiring g work, read d this manua al carefully a and follow the instructio on given by the electrica al engineer respo onsible for th he installatio on work.
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3. List o of abbrevia ations and d symbols s Name CB 72B□ 8A 8B 8AB AC ACB AVR DC DEB GB GFDI HCT IGBT INV LCD LED MCB MCCB B OC OFR OV OVR PCB PDR PWB PV SPD TMEIC C UFR UPS UVR
Descrriptions AC sid de circuit brreaker de circuit brreaker DC sid Fan power supply y miniature circuit brea aker Fan power supply y miniature circuit brea aker Contro ol power su upply miniatture circuit breaker b Alternating curren nt Air Cirrcuit Breake er Autom matic Voltag ge Regulato or Directt current Gate Signal S De-b blocked Gate Signal S Blocked Groun nd Fault Dettector/Interrrupter Hall-e effect Curren nt Transduccer (current sensor) Insula ated Gate Bipolar Transsistor; semiconductor switch s usedd in the main n power train Inverte er Liquid d Crystal Dis splay Light Emitting E Dio ode Miniatture Circuit Breaker Molde ed Case Circuit Breake er Over Current C Over Frequency F Relays; AC C over frequency protec ction functioon Over Voltage V Over Voltage V Relays; AC ovvervoltage protection p fu unction Printe ed Circuit Bo oard Passivve Anti-islan nding Detecction Relay = Voltage phase p jumpp detection Printe ed Wiring Bo oard = PCB B Photo ovoltaic Surge e Protecting Device Toshib ba Mitsubishi-Electric IIndustrial sy ystems Corporation Underr Frequency y Relays; AC C under fre equency pro otection funcction Uninte erruptible Power Supplly Underr Voltage Re elays; AC u undervoltage protection n function
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4. Safety y Precautiions This insstruction ma anual as welll as marking gs and labels in the inverter containn very important instrucctions to preve ent harm or injury to wo orkers and o operators wh hen installing g, operating or servicing g the inverter. Read tthis docume ent after fullly compreh hending the meaning of o the follow wing markin ng and sym mbols. Observve the instrucctions given in the docu ument. 4.1. Explan nation of marrkings and symbols s ■
Exxplanation off markings Markin ng
Meaning of markinng
DANG GER
Indicatess that improp per use or handling h willl result in de eath or serio ous injury.
WAR RNING
Indicatess that improp per use or handling h maay lead to de eath or serio ous injury.
CAUTION
Indicatess that imprope er use or han ndling may leead to injury to persons(*11) or (*2)) may causse damage to property .
(*1 1): “injury to persons” re efer to injurie es, burns, electric shock ks and otherr injuries tha at will not re equire hospitaliza ation or long periods of m medical treatment. (*2 2): “damage to property” refers to wid de-ranging da amage to ass sets and matterials.
■
Me eaning of symbols Symbol
Meaning g of symbol Indicates tha t the operatio on is prohibitted What W is proh hibited will be described in or near tthe symbol in i either textt or picture p form.
!
Indicates ma ndatory actio on What W is man ndatory will be b described d in or near tthe symbol in either textt or picture p form. AC A voltage / current
DC D voltage / current
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Symbol
Meaning g of symbol DC D positive vvoltage
DC D Negative voltage
Earth E ground d
Caution, C risk of electric sh hock Warning W for d dangerous vo oltage Caution, C risk of electric sh hock Energy E stora ge timed discharge
Caution, C risk of danger
Caution, C hot surface
Refer R to the o operating ins structions
Lifting L point
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4.2. Limitation of use, disclaimer d and disposal ■
mitation of use Lim Thiss product is intended to be used as a grid-conne ected inverter for photovooltaic genera ation system.. Anyy other use iss prohibited. Alw ways consult TMEIC in case of systtem specific cation upgrad de or modiffication for any a changess rela ated to equip pment or othe er conditionss may result in system adjustments.
■
Dissclaimer TME EIC assumess no respons sibility in the following cas ses. ・E Earthquake, fire, f and oth her natural d disasters, , damage pro oduced by thhe acts of a third partyy, acccidents and d damage caused by deli berate or unintentional misuse. m ・D Damage or lo osses accom mpanied by tthe operation n or non-ope eration of thiis product (L Loss of profit, bu usiness halt,, etc). ・D Damage caussed by using g this equipm ment in a diffferent way as s the way deescribed in the instruction m manual. ・D Damage caussed by incorrrect operation ns of the inve erter used in n combinationn with equipm ment which is ou ut of TMEIC’’s scope.
■
Dissposal Whe en disposing g this equipm ment or anyy of its components, consult a speccialist in ind dustrial waste disp posal. Improp per disposal may result in n explosion or o produce noxious gasess, resulting in n injury.
!
Add ditionally, loca al regulations regarding d disposal of in ndustrial equ uipment shouuld be observ ved. TME EIC assumes no respon nsibility for a any damage due to imprroper dispossal or any otther imprope er cond duct.
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4.3. Safety Precaution ns during op peration and d use
DANG GER ・Do nott remove the e protective covers insiide the cabinets. There is a risk of electric shock. ・Do nott touch the internal i partts of the equ uipment or attempt a to repair/amend d the equipm ment . It is exttremely dang gerous and may m cause e electric shock k. ・Do nott insert finge ers or any metallic m elem ment through the protec ctive coverss. There is a risk of injjury and elec ctric shock.
W WARN NING ・When a MAJOR FA AULT occurrs, do not atttempt to res start the equipment you urself Contacct our custom mer service support. s ・Stop th he equipment immediattely when a malfunction n, abnormall noise and/o /or smell is observed. o Contacct our custom mer service support. s ・Do nott place objec cts over the e equipmentt Obstruccting the air exhaust ma ay cause tem mperature ris se in the inte erior of the innverter. Addiitionally, obje ects
!
may falll into the inte erior of the in nverter. ・In case e a fault occ curs, check and record fault condittions, panel display, fau ult contents s, and reporrt to our customer serv vice. Do not perform reco overy actions yourself. T There is a risk k of electric shock s and/orr injury. ・Before e connecting g to the ph hotovoltaic s source circuit and the grid, confiirm safety conditions c a and operatte the inverter carefully by followin ng the instru uctions given in this maanual. Improp per connectio on may cause e electric sho ock and acciidents. ・In case e the ground d fault alarm m is activate ed, stop the inverter and check for leakage current in the DC side circuit and wiiring There is a potentiall risk of electtric shock.
・ Do nott run the equipment witth the enclo osure doors open. There is a risk of ellectric shock k fire caused by the intrus sion of foreign objects. ・Do nott insert poin nted objects or fingers iinto the air intake/exhau i ust There is a potential risk of electtric shock. M Moreover, the ere is a risk of o injury from the rotating fan.
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W WARN NING ・ The u use of fire near n the inve erter is proh hibited. ・ Do not place botttles and oth her recipien nts containin ng liquid over the inverrter Spille ed liquids ma ay cause ele ectric shock. The re is als so a risk of fire f in the inteerior of the e inverter. ・ Do not sit on, cliimb on, step p on or lean n on the inve erter There e is a risk of o injury due to a possib ble inverter tiilt. Moreoverr, deformatioon in coverrs may pose an obstacle to the rotatio on of the fan n. ・ Do not connect any energy storage dev vice on the DC side This inverter has been design ned to opera ate only with photovoltaic panels. Batte eries and oth her energy storage devicce have different electrica al characterisstics and w will affect the e protection scheme s of th he inverter.
4.4. Safety precautionss when cond ducting preve entive mainttenance and d inspection
W WARN NING
!
・ Repa airs and rep placement of o parts sho ould be don ne by TMEIC or by TM MEIC recogn nized qualiffied perso onnel. ・ Repa airs and rep placement of o parts sho ould be don ne by TMEIC or by TM MEIC recogn nized qualiffied perso onnel. ・ Do not allow ma aintenance, inspections s and repair to be performed by unq qualified pe ersonnel There e is a potentiial risk of ele ectric shock, injury, burn, smoke and/o or combustioon. ・ Do not open the e protective covers There e is a potentiial risk of ele ectric shock a and/or burn.
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4.5. Safety precautions for qualified personn nel
DANG GER ・ Do not touch capacitor term minals or any y other live parts. There e is a risk of electric shoc ck at charged d capacitors and conducttors connecteed to those capacitors. c ・ Even n after comp pleting the entire e stop o operation se equence, the e DC termin als (both P and N) will still be en nergized by the photovo oltaic array More eover, the DC C circuit capa acitor will be energized until discharge e is completeed (approx. 15 min) Do no ot touch. The ere is a risk of o electric sh ock
W WARN NING ・ Read d this instruction manual carefully when perfo orming maintenance, insspection or repairs Any miss-operation may caus se electric sh hock and/or fire. f e off all meta allic elements such as w watches, etc c. before be eginning to w work ・ Take Therre is a risk off electric shoc ck when worrking while wearing w metal elements. ・ Turn n off circuit breakers b and disconnec ct power be efore work
!
Therre is a risk off electric shoc ck and/or inju ury. ・ Use only insulatted tools (sp panner, etc. ) Therre is a risk off electric shoc ck when usin ng non-insula ated tools ・ Main ntenance, in nspection or o repairs b by a non-de esignated qualified q person is prohib bited. Therre is a risk off electric shoc ck, injury and d fire. ・ Use only replace ement parts s with the sa ame specific cations and type Therre is a potenttial risk of fire e or electric sshock. ・ Do n not touch the e equipment with wet h hands Therre is a risk off electric shoc ck. ・ Do n not touch pa arts or eleme ents subjectted to high temperature e (i.e., heat ssinks). Even n after turning g off the pow wer, there is a risk of high h temperature e at certain eelements.
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4.6. Other ssafety preca autions
W WARN NING ・ This equipmentt is intende ed to be us ed in the designated d location. Fo or installation in differrent
!
locattions or cou untries, conttact our cus stomer service The u use of this eq quipment in a different lo ocation may cause failure e, abnormal operation, smoke emission, or combustion du ue to differences in voltag ge and enviro onmental con nditions.
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5. Index 1.
About This Manua al ................................................................................................ ............................................ 1
2.
Specia al Precaution ns .............................................................................................. ............................................ 1
3.
List of abbreviatio ons and sym mbols ...................................................................... ............................................ 2
4.
Safety Precautions ................................................................................................ ............................................ 3 4.1.
Exxplanation off markings an nd symbols ............................................................. ............................................ 3
4.2.
Lim mitation of use, disclaime er and dispossal ...................................................... ............................................ 5
4.3.
Sa afety Precautions during operation an nd use ................................................ ............................................ 6
4.4.
Sa afety precauttions when conducting c prreventive ma aintenance and inspectio n .......................................... 7
4.5.
Sa afety precauttions for qualified person nnel ..................................................... ............................................ 8
4.6.
Otther safety precautions ................................................................................. ............................................ 9
5.
Index ........................................................................................................................ .......................................... 10
6.
Description of the e inverter .................................................................................... .......................................... 12
7.
6.1.
Ou utlines and key k parts required for ope eration ................................................ .......................................... 13
6.2.
Op perating Fun nctions ........................................................................................ .......................................... 16
6.3.
Op perating stattes of the inv verter ....................................................................... .......................................... 17
6.4.
LC CD panel and d LED indica ators ........................................................................ .......................................... 20
Operatting the touc ch panel dis splay ...................................................................... .......................................... 22 7.1.
8.
9.
De escription of display items ............................................................................. .......................................... 22
7.1.1.
MAIN screen ............................................................................................ .......................................... 22
7.1.2.
MEASUR REMENT scre een ......................................................................... .......................................... 23
7.1.3.
OPERATION screen ................................................................................ .......................................... 24
7.1.4.
STATUS screen ....................................................................................... .......................................... 25
7.2.
Da ate and Time e setting ..................................................................................... .......................................... 26
7.3.
Po ower Factor setting (SET TUP MENU) ............................................................ .......................................... 27
7.4.
Po ower limitatio on, Reactive Power and P Power Facto or Settings (P P limit Q/pf reef Menu) ............................. 29
7.5.
Re emote / Loca al operation setting s ..................................................................... .......................................... 30
7.6.
Evvent Log brow wsing ......................................................................................... .......................................... 31
7.7.
Po ower Log ........................................................................................................ .......................................... 31
7.8.
Grrid protection n settings bro owsing .................................................................... .......................................... 32
Start a and Stop Op peration ...................................................................................... .......................................... 33 8.1.
Sttart operation n ................................................................................................. .......................................... 33
8.2.
Sttop operation n ................................................................................................. .......................................... 34
Communication Features and d Remote Op peration ............................................ .......................................... 35 9.1.
Ne etwork Settin ngs for Comm munication .............................................................. .......................................... 35
9.2.
Infformation accquisition .................................................................................... .......................................... 35
9.3.
Re emote start / stop operations ........................................................................ .......................................... 35
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10.
Faullts analysis.................... . ............................................................................... .......................................... 36
10.1.
Reactions to o the faults ................................................................................. .......................................... 36
10.2.
In case the display powe er is lost .................................................................. .......................................... 36
10.3.
Contacting customer c sup pport for faullt diagnosis ........................................ .......................................... 37
10.4.
Information acquisition of o the fault ............................................................... .......................................... 40
10.5.
Reset opera ation ........................................................................................... .......................................... 41
10.6.
Fault codes .................................................................................................. .......................................... 42
11.
10.6.1.
ALARM ...................................................................................................... .......................................... 42
10.6.2.
GRID FAU ULT............................................................................................ .......................................... 43
10.6.3.
MINOR FAULT F ......................................................................................... .......................................... 44
10.6.4.
MAJOR FAULT F ........................................................................................ .......................................... 45
Main ntenance........................................................................................................ .......................................... 47
11.1.
Maintenance recommen ndations .................................................................. .......................................... 47
11.2.
Daily Inspecction ........................................................................................... .......................................... 48
11.3.
Periodical In nspection.................................................................................... .......................................... 49
11.4.
Accurate Insspection ..................................................................................... .......................................... 50
11.5.
Parts replaccement........................................................................................ .......................................... 53
12.
Contact ................................................................................................................ .......................................... 54
APPENDIX X: Timing Ch harts ........................................................................................... .......................................... 55
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6.
Descriiption of the e inverter This inve erter convertts DC powerr from PV m modules to AC A power to the power ggrid. Fig.6.1 shows a typ pical PV syste em configura ation with ou ur inverter. T The inverter consists of three t cabineet sections.
Cabinet DC Input Ca abinet Main Cabinet AC Output Cabinet C
Conte ents DC input te erminals, DC C fuses, DC circuit breakkers and DC C surge suppressorrs. Main invertter circuit, all control circ cuit boards, cooling fan,, circuit breakers fo or control and cooling fan supply, LC CD panel an nd emergencyy stop button n. AC output tterminals, AC A fuses, AC C circuit breaaker, AC surrge suppressorrs, control an nd cooling fa an supply poower terminals, network co nnection terrminal and signal s input/ooutput terminals Fig.. 6.1 System m configuratio on
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6.1. Outline es and key parts requirred for operration
(1) (2)
(3 3)
No.
Name e
(1)
D Display panel
(2)
E Emergency Sttop Button
(3)
A Air intakes with h air filter
Front vie ew
Left-side view w
Description Use for start--up and shut down d operation. Indicate an o operation statu us, a measurin ng value, guidaance. Refer to para agraph 5.4 Stops the invverter operatio on and disconn nects it from D DC input and the t grid when it is an emerge ency. Air filters are attached on the t back of the e door.
F Fig. 6.2 Outline of the inverter
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(3)〜(12) / (2)
(1)
Frontt view No. (1)
D Device no. 72B1-16
(2)
CB
(3) (4) (5)
8AB, 8A FD1-3, FDRU-V-W W FTU--V-W, FOU-V--W
(6)
FDG
(7)
VDR1,2
Reaar view of main m cubicle door
Device name e DC circuit breaker (M MCCB) AC circuit breaker (A ACB) Auxiliarry circuit breakker (MCB) Main cirrcuit fuse Auxiliarry circuit fuse GFDI ciircuit fuse Surge protective p deviice
(8)
TJ1
Termina al block
(9)
CN1
RJ45 LAN connectorr
(10)
TB1, TB2
(11)
UP1
Main co ontrol PCB
(12)
SW1
Display y and switch P PCB
Termina al block
Deescription DC D Circuit bre eaker for mainn input circuit, Manual turnin ng on. AC Circuit breaker for maiin output circuit, Automaticc tuning on at grid connecting *Don’t turn on n manually durring inverter is s operating. AC circuit breaker for auxili ary circuit Circuit protecttion fuse for m main circuit Circuit protecttion fuse for aauxiliary circuitt Circuit protecttion fuse for G GFDI circuit This part is include in “Grouunding kit” Surge protector to protect th the inverter fro om lighting surrge *Shall exchan nge new one w when indication is “Red”. (Red= Failure e condition) Terminal block for external auxiliary power supply conn nection (Control powe er supply, Coooling fan powe er supply) Connection po ort for externaal communicattion cable (LAN cable) Terminal block for external input/output contact c signal PCB which is s installed SD D memory ca ard, This is re ecorded waveform for analysis at a ffailure. areful about haandling it *Please be ca Refer to figure e 6.4
Fig 6. 3 Internal Components C
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4GBG09 915 (1) INV FAULT
LCD FAULT
AC ON
(2)
DC ON
STAND-BY
RUN
DO NOT N TOUCH H the other switches
N No. (1 1)
Na ame Electron nica Buzzer
(2 2)
Reset sw witch
Descriptio on A bleep soun nds at the time e of failure detection or opeeration guidanc ce A Switch to operate at th he time of ma aintenance Do not opera ate without ins struction by TM MEIC service person
Fig F .6.4 Displ ay and switc ch PCB (SW1 1 PCB)
PVH‐L22550E XXXXXXXXXXX‐XXX Jun.‐20017 BGXXXXXXXXXX TMEIC PO OWER ELECT CTRONICS SYSTEMS S INDIA PRIV VATE LIMIT TED
PVH‐L2550 0E XXXXXXX PV XXXX Jun.‐2017
MADE IN INDIA
Fig 6.5a Product iinformation (Sample) / PV VH-L2550E
PVH‐L22220E XXXXXXXXXXX‐XXX Jun.‐20017 BGXXXXXXXXXX TMEIC PO OWER ELECT CTRONICS SYSTEMS S INDIA PRIV VATE LIMIT TED
PVH‐L2220 0E XXXXXXX PV XXXX Jun.‐2017
MADE IN INDIA
Fig 6.5b Product iinformation (Sample) / PV VH-L2220E
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6.2. Operatting Function ns
eration Daily Ope Mo orning - PV modules sta art generatin ng power att sunrise and the invertter starts au utomatically once dules reache es a certain level high eenough to drive the inverrter. the power from the PV mod Da aytime - The inverter will w deliver as much power p as av vailable to the grid de epending on n the diance on th he PV modulles using MP PPT (Maxim mum Power P Point Trackiing) control. irrad Su unset - The power from m the PV m modules will gradually decrease d too a level be elow the am mount uired to drive the invertter. At this point, p the inv verter will sttop and disc connect from m the requ grid automatically, entering into the Sta and-by mode e Fault detection hen a fault is detected, the inverter will either stop s its operation and / oor show fault message(s) on Wh the e LCD. The faults are ca ategorized in nto four leve els. el Fault leve ALARM
Description Faultts which do not affect the operation n of the inveerter. The in nverter will contiinue to delivver power to the grid. Faultts caused b by abnormal voltage or frequency oof the powerr grid. The
GRID FAULT
inverrter will stop p its operattion and dis sconnect froom the grid.. After the abno ormal grid co ondition is cleared, the inverter will restart automatically. ect normal operation o of the inverterr caused by temporary Faultts which affe
MINOR FAU ULT
abno ormal condittions. The in nverter will stop s its ope ration and disconnect d from the grid. Affter the abno ormal condittions are cleeared, the in nverter will art automaticcally. resta by abnormal condition which w may damage the e inverter. Faultts caused b
M MAJOR FAU ULT
The inverter will stop its ope eration and disconnect d bboth from the e DC input uit and the g grid. On-site e operation and a detailedd check perrformed by circu serviice personne el are requirred to reset the system.
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6.3. Operatting states of o the invertter PVH-L2550E
Running g Grid c connected Grid d connected d operation mode M MPPT Contrrol Vdc > 915 V D AND Pout > 0 fo or 2 sec
Vdc < 905 V OR Pin P < 22kW for 660 sec
180 sec c
D DC-AVR Mod de
Vdc > 979 V forr 1 sec
Vdc > 1025 V AND Synchronized tto grid for 5 sec
Vdc < 8855 V Inverter GB B
Inv verter DEB
AC C Breaker close
Grid-conne cted stand by b
5 sec
PDR Detection OR Pout = 0
Vdc < 979 9 V for 10 0 sec
A AC-AVR Mod de
1450V > Vdc > 1115V ffor 2 sec AND No faults Inverterr DEB
AC Brreaker open
Vdc < 1025 V Inverter GB
Inverterr stop Inveerter GB 300 sec
S Stand by
S Start switch AND No faults
600 sec
AC Breaker open Wait time
Stop switch h Inverter GB B AC and DC C Breaker open
S Stop
ation On site opera required
Fig. 6.6a a Operating sstate transitio on diagram (PVH-L2550E ( E)
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GRID FAULT or MINOR FAULT
MAJOR FAULT, EMERGEN NCY STOP OR R EXTERNAL TRIP CMD.
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PVH-L22 220E
Running g Grid c connected Grid d connected d operation mode M MPPT Contrrol Vdc > 80 00 V AND D Pout > 0 fo or 2 sec
Vdc < 785 V OR Pin P < 22kW for 660 sec
180 sec c
D DC-AVR Mod de
Vdc > 855 V forr 1 sec
Vdc > 895 V AND Synchronized tto grid for 5 sec
Vdc < 7700 V Inverter GB B
Inv verter DEB
AC C Breaker close
Grid-conne cted stand by b
5 sec
PDR Detection OR Pout = 0
Vdc < 855 8 V for 10 0 sec
A AC-AVR Mod de
1450V > Vdc > 975V fo or 2 sec AND No faults
AC Brreaker open
Vdc < 895V Inverter GB
Inverterr DEB
Inverterr stop Inveerter GB 300 sec
S Stand by
S Start switch AND No faults
600 sec
AC Breaker open Wait time
Stop switch h Inverter GB B AC and DC C Breaker open
S Stop
ation On site opera required
Fig. 6.6b b Operating sstate transition diagram(PVH-L2220E E)
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GRID FAULT or MINOR FAULT
MAJOR FAULT, EMERGEN NCY STOP OR R EXTERNAL TRIP CMD.
4GBG09 915
Operatin ng state deta ails
Operating State S
Descrip ption Ty ypical sittuation
- Before initial start up u M FAULT - After MAJOR - After a stop operattion
Sto op
STOP
Op peration is completely stopped. Starting S opeeration is re equired to mo ove to “Stan nd by” mode. Detection of o a MAJOR R FAULT res sults in this sta ate. ypical Ty sittuation
RUNNING
Stand d by
- At nigh ht or sunset - After MINOR M FAUL LT or GRID FAULT
Th he inverter i s connected d to the DC C input poweer and waiting for the sta art-up condi tion to be es stablished. AC A output iss not connec cted to the grid and the m main inverte er circuit is gate-blocked g d (GB), whiich means at the invertter switching g is stopped.. tha
AC-A AVR
o “DC-AVR””. The inverter starts Transient sta te from “Sttand by” to ge enerating AC C voltage, bu ut is not connected to thhe grid.
DC-A AVR
MPPT Controol” mode. Th he inverter Transient statte from “AC--AVR” to “M is connected tto the grid.
MPPT Control C
Po ower deliverring operatio on. Energy from f PV moodules is converted to AC C energy an nd delivered d to the grid d. DC inputt voltage is controlled ba ased on Maxximum Powe er Point Trac cking (MPPT T) control.
Grid-connected d by Stand
Te emporary sta ate caused mostly by insufficient DC input po ower. The inv verter stops switching, but b is connected to the ggrid.
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6.4. LCD panel and LE ED indicators LCD pa anel and LE ED indicators s are located d on the fron nt door of the e Main Cabiinet.
INV FAULT LCD FAULT AC ON
Touch Panel Display (Mo onochrome LCD)
DC ON STAND-BY RUN
L LCD status light
LE ED indic cators
Panel Display
Descriptio on Measure ements and d fault details are displa ayed. Some setting can be modified d thorough this pane el. When the touch panel is not uused for 3 minutes, the e p to turnn it back on. display automatical ly turns off. Touch the panel OFF O Power OFF GR REEN Normal L LCD Status GREE EN (*1) LCD is in standby s mod de with disp lay off GREE EN (*2) Back light is broken RUN GR REEN “DC-AVR” or “MPPT Control” C modde GR REEN “Stand by” mode STAND-BY Y BLIN NKING “AC-AVR” or “Grid con nnected stannd by” mode e DC ON GR REEN DC circuit breaker is closed. c AC ON GR REEN Grid voltag ge is present L LCD FAULT T YEL LLOW LCD is nott functioning. RED R Major Faullt (Except Em mergency S Stop) INV FAULT T BLIN NKING Grid Fault (*1) Th he light blinkks slowly (*2) Th he light blinkks by 5 secon nd intervals
LED indicators
N Name T Touch Panel Display (LCD)
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Quick Guide for operation status s indica ators See section 6.3 6 (Page 17 7) for the op perating state details. NOTE: S S See section 6.2 6 (Page 16 6) for the fau ult category details. Operatin ng State
Circuitt Status (LCD D)
LED ST TATUS RUN
PV
72B
STAND BY
DC ON
GRID
RUN
PV
Sta and by PV
72B
CB
72B
CB
AC ON
LCD IN NV FAULT FAU ULT
AC ON
LCD IN NV FAULT FAU ULT
or r
or
STOP
S Stop
CB
STAND BY
DC ON
GRID
RUN N
GRID
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
BLINK
AC C-AVR RUNNING
PV
DC C-AVR or MPPT T Control Grid-cconnected Sta and by
PV
72B
CB
72B
CB
RUN N
STAND BY
DC ON
AC ON
LCD IN NV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD IN NV FAULT FA AULT
DC ON
AC ON
LCD INV FAULT FA AULT
GRID
GRID
BLINK
PV
72B
CB
RUN N
GRID
Circuit Status and operating state (LC CD) after fau ults occur AL LARM
STAND BY
LED ST TATUS
Operating O sta ate does nott change
FAULT
Op perating statte goes to “S Stand by” GRID D FAULT or MINOR FAULT
BL LINK
PV
72B
CB
RUN N
STAND BY
DC ON
AC ON
LCD IN NV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
GRID
Operating sstate goes to o “Stop” MAJO OR FAULT PV
72B
CB
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GRID
4GBG09 915
7.
Operatting the tou uch panel display
7.1. Descrip ption of disp play items 7.1.1. MA AIN screen
T Selection Tabs
Brief Meas surements
Circu uit Status S START/STO OP b button
Description
Name MA AIN S Selection tabs
Basic Measurementss
MEASUR REMENTS OPER RATION STA ATUS PV (DC) GRID D (AC) POW WER DA AILY TO OTAL
Brief meas surements, circuit c statuss, START/ST TOP button Detailed measuremen m ts Setup, Pow wer factor se ettings Event log, Power log, Grid protecttion function n status DC Voltage e (V) and DC C Current (A A) measurem ments AC Voltage e (V), AC Cu urrent (A) annd Frequenc cy (Hz) Output active power (k kW) Total energ gy delivered to the grid iin the day (k kWh) Total energ gy delivered to the grid ((kWh)
The follo owing items turn black when w they arre active. Cirrcuit Status
ST TART/STOP button
PV P 72B IN NV CB C GR RID
DC input voltage status DC circuit breaker ON / OFF (Blacck / White) status s Inverter sw witching ON / OFF (Blacck / White) sttatus AC circuit breaker b ON / OFF (Blacck / White) status s Grid voltag ge status
Button used for initia al startup op peration and normal stopp operation.
For Startup and Stop S operatio on procedurres, see sec ction 8 (Pagee 33)
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7.1.2.
MEASUREMEN NT screen
Group
Item
De escription
PV
DC
DC C Voltage (V V), DC Curre ent (A), DC Power (kW,, % of the ra ating)
PC
DC C Voltage between b Pos sitive and Coommon (V)
CN
DC C Voltage between b Com mmon and N Negative (V))
RS
AC C Line to Lin ne Voltage between b R-S S (U-V) (V)
ST
AC C Line to Lin ne Voltage between b S-T T (V-W) (V)
TR
AC C Line to Lin ne Voltage between b T-R R (W-U) (V)
R
AC C Current on R Phase (U ( Phase) (A A)
S
AC C Current on S Phase (V Phase) (A A)
T
AC C Current on T Phase (W Phase) (A A)
P
O utput Active e Power (kW W, % of the raating)
Q
O utput Reacttive Power (k kVAr, % of tthe rating)
pf
Po ower Factorr (X.XX)
(No item m name)
Frrequency (H Hz)
(No item m name)
Te emperature in degrees Celsius
GRID
INTAKE E AIR TEMP.
uracy of Q (Reactive Po ower) and pff (Power Fac ctor) measu rements dro ops when the e DC NOTE: ((a) The accu Power iss small. ((b) PC (DC Voltage V betw ween Positivve and Common) and CN C (DC Voltaage between n Common and a Negative e) will be alm most half the e values of DC D (DC Volta age).
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7.1.3.
OPERATION screen s
Nam me SETU UP
P limit Q/pf Q ref
Descriptio on REMOTE/LO R OCAL Opera ation select TIME T & DAT TE setup Fixed F Powerr Factor setting Power P limita tion setting Reactive R pow wer and pow wer factor se etting (the values settings in this menu will return to the deffault settings s afte r the inverte er is reset)
For de etails of the SETUP and d P limit Q/p pf ref, see se ection 7.2 too 7.5 (Pag ge 25 to 29)
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7.1.4.
STA ATUS screen
Nam me
Descriptio on
EVENT LOG
Up U to 50 eve ents are reco orded with time stamps
POWER R LOG
Total T energyy measurement details
GRID CTION PROTEC
Current C setti ng for grid protection p
For details of the e EVENT LO OG, POWER LOG and d GRID PRO OTECTION,, see on 7.6, 7.7 and a 7.8 (Pag ge 30 to 31) sectio
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7.2. Date and Time settting s the SE ETUP screenn. Then touc ch the time and a From OPERATION screen, touch “SETUP”” button to show e area to cha ange the setttings. the date
Touuch HERE
A keypa ad will show up on the screen. The ttime stamp can be set as a YY / MM / DD hh : mm. m The hou ur must be e in the 24-h hour-clock format. f (Exa ample: 13:22 2 instead of 1:22 PM) ① Enter the numbers into the highlig ghted item ② Press “EN NT” to set the value ③ After presssing “ENT”, the highligh hted item will jump to the next item.. The rotatio on order willl be: Year → Month → Day D → Hourr → Minutess
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7.3. Power Factor setting (SETUP MENU)
!
S Shutdown the e inverter wh hen performing the power factor settinng described d below.
or can be ch hanged in th he SETUP sscreen of the OPERATION MENU. This powerr factor setting is Power facto permanent and will nott change afte er the reset operation. power factor, touch the power facto or number ap ppearing on screen. To set the p
Toucch HERE
NOTE: Ple ease change the powe er factor se ettings unde er the userr’s responsiibilities. TMEIC will no ot be responsible e for any cha anges made e to the facto ory settings. f the direc ction of reacttive power flow. f Lead means m abso orbing reac ctive power as a ① Select lead or lag for g reactive p ower to the grid as a ca apacitor. reactor. Lag meanss delivering actor value in n brackets to o enter the new n power factor f value.. ② Touch the power fa
Select Lead or Lag g
To ouch HERE to t enter requirred power fa actor value
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4GBG09 915
③ Confirm m the new power p factorr by pressing g ENTER. Press P CLOS SE to leave this menu without w chan nging the pow wer factor.
w power facttor has been n updated on n the screen n ④ Check that the new
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7.4. Powerr limitation, Reactive R Po ower and P ower Facto or Settings (P limit Q/pff ref Menu)
!
The e power facttor settings d described in this t section are a temporarry. Refer to section s 7.3 for permanent settings. s
Power Limitation, Reactive Powerr and Powe er Factor setttings can be b changed in this men nu. Howeverr, the a tempora ary. Thus, iff the system m is reset, these settiings will re eturn to de efault parameterss set here are values.
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7.5. Remote e / Local operation setting Start an nd stop operation of the inverter can n be perform med through the touch paanel display y (Local) or by b an externall signal (rem mote). This screen s is pro ovided to sett the inverter to be opera rated in “LOC CAL ONLY” mode, “REMOTE ONLY” O mode e or “REMOT TE&LOCAL”” mode. TUP” button to show the e SETUP scrreen. From the OPERATIION screen, touch “SET ed. The current setting is highlighte
ame Na
Descripttion
LOCAL L ONLY
Only loca al operations s are accepted. Remotee operations (start, sto op and settin ng change) through exteernal signals s are rejected.
REMOT TE ONLY
Only rem mote operattions are accepted. Loocal operations (start, sto op and settting change e, except R Remote / Local operation n setting) from the touch h panel displ ay are rejec cted.
REMOTE E & LOCAL
Both loca al and remotte operations s are alloweed. (Default ssetting)
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7.6. Event L Log browsin ng From the STATUS screen, touc ch the “EVE NT LOG” bu utton to show w the event log. 0 events are e recorded with w time sta mps and fau ult codes Up to 50
N New
O Old.
Use scroll buttons to ssee more pa ages. 7.7. Power Log ch the “POW WER LOG” button b to sho ow the Poweer log. The total t energy From the STATUS screen, touc ed to the grid d starting the e date show wn on the scrreen (MM/DD/YY) is meeasured. delivere
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7.8. Grid prrotection setttings browsing From the STATUS screen, touc ch the “GRID D PROTECT TION” button to show thhe current se ettings for grrid on functionss. protectio
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8.
Start a and Stop Op peration
8.1. Start operation Steps Initial state
Procedu ure Check the following, f A) AC Bre eaker (CB) is s OPEN B) DC Bre eakers (72B□ □) are OPEN N C) Contro ol circuit breaker 8A and 8 8AB are CLO OSED D) “INV FA AULT” LED is OFF
1
Manually turn on the DC Ci rcuit Breake ers (72B□)
2
Press s the “START T/STOP” bu utton in the “MAIN” tab..
3
Pre ess the “STA ART” button n for a few seconds. s
Inverter internal process
DC voltage es stablishment (depending on irradiance e)
LED Status S RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
Inverter Autom matically Starrts AC Bre eaker (CB) au utomatically closes. Inve erter start pro ocess comple eted.
END
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8.2. Stop op peration Steps Initial state
1
Procedu ure A) B)
LED Status S
In nverter is RUNNING OR In nverter is in STAND S BY (m morning and night)
RUN N
STAND BY
DC ON
AC ON
LCD IN NV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD I INV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD IN NV AULT FAULT FA
RUN N
STAND BY
DC ON
AC ON
LCD IN NV FAULT FA AULT
Press the “START T/STOP” bu utton in the “MAIN” “ tab.
Prress the “ST TOP” button n for a few seconds. 2
Inverter internal process
3
AC Bre eaker (CB) a utomatically opens
Inverter autom matically stop ps
Manually open o the DC C Breakers (7 72B□) Inverrter stop proccess comple eted.
END
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9.
Comm munication Features F an nd Remote O Operation
For remote operation, th his inverter is s equipped w with dry conta acts and a co ommunicatioon port. The commu unication po ort supports Modbus ne etworks unde er TCP/IP protocol. p Moddbus are no ot simultaneously supported a and the selecction should be done whe en making th he purchase order o of the iinverter.
9.1. Networrk Settings for f Commun nication ng or before Network se ettings should be perform med by qua lified person nnel during commissioni c e shipping at a the factory. Please provide the required d IP addresss and Subnett Mask for each inverter as soon as possible. De efault Values are as follows:
Modbu us IP Address
19 92.168.0.1
Subnet Mask M
25 55.255.255.0 0
Port Num mber
50 02
9.2. Informa ation acquissition Electrical vvariables, evvent log and other relevvant informa ation are ava ailable throuugh the com mmunication port. SCADA sysstem develop pers should refer r to the C Communicatio ons Manual for further deetails.
9.3. Remote e start / stop p operations s The inverterr can be starrted or stopped through t he communication port or o through thee I/O dry con ntact signals.. Refer to the e Installation Manual for connection c u sing I/O portt.
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10. Faults analysis major fault iss displayed on LCD or i nsoluble faillure/abnorm mal is occurreed, please contact c your local When m TMEIC C sales or se ervice repres sentative. Pllease carry out o following g items befoorehand. (1) Con nfirm conte ent of “Prod duct inform mation” (See e Fig 6.5) (2) Tak ke photo of “Fault mes ssage” and “Event log g”. (See parragraph 10.44) (3) Filll in “FAULT T DIAGNOSIS SHEET” (Follow the e procedure e in section n 10.4)
e faults 10.1. Reacctions to the When a fault is dettected, the following f acttions will occ cur. Fa ault level ALA ARM GR RID FAULT MIN NOR FAULT MA AJOR FAULT
eration Ope
NV FAULT IN LED
Buzzer
eaker DC Bre 72B B□
AC C Breaker CB
Continue
OFF
OFF
CLOS SED
CLLOSED
and-by Sta
Blinking
Intermitte ent
CLOS SED
O OPEN
YES
and-by Sta
Blinking
Intermitte ent
CLOS SED
O OPEN
YES
S Stop
Illuminated
Continuou us
OPE EN
O OPEN
NO
Auto restartt
10.2. In ca ase the displlay power is lost When th he control syystem power supply is lo ost, the faultt codes will not be displaayed and th he fault informattion cannot be retrieved d through the e communic cation port.
Check th he control po ower supply conditions.
Check th he DC circuitt breakers sstatus. Make e sure to ope en them if cloosed.
Check circuit breake er 8AB. Closse it if opene ed or tripped.
Check re eturn of conttrol power. F Follow the prrocedure in section 10.44 (Page37) to t see the fa ault message es.
play power is i still lost, please p conta act your loca al TMEIC sales or servicce representtative. If the disp
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10.3. Conttacting custo omer supporrt for fault diiagnosis For servicce inquiry du ue to fault con nditions, sen nd customer support the following f infoormation:
Product information i (See figure 6.5), Complleted FAULT T DIAGONO OSIS SHEET T (See page e 36), Photo of “Fault mess sage” and “E Event log” (S See paragra aph 10.4)
Data savved in the SD D CARD, wh hen TMEIC or service desk requestt
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(See Fig 6.3 for locattion)
4GBG09 915 Date:_____________ ___________ __ TMEIC SOL LARWARE PHOTOVOL P TAIC INVER RTER 2550kW W/2220kW
Time:_____________ __________ ___
FAULT DIA AGNOSIS SH HEET
Filled byy:_________ ___________ __
Follow the p procedures when w an inve erter failure o occurs. ①Record co ontent of “Prroduct Inform mation” Model:
Serial No.:
MFR No.:
② Touch th he LCD displlay. Is the dis splay visible? ?
□ YES
□ NO
Checck the external power sup pply
er supply is available, a nd circuit brreakers 8A and a 8AB aree ON, but the LCD is stiill not If the exxternal powe working g, contact ou ur representa ative with de etailed descriptions of th he current sstatus of the inverter and d the sequencce of events leading to th he failure, inccluding steps s ③,④ and ⑥ below. ③ Is the ala arm buzzer ringing? r
□ YES, Con tinuously
□ YES, Inte ermittent □ NO Presss Silence Alarm button
④ Indicate the status of all circuit brreakers and switches 72B1 □ □ON/OFF□ □
72B2 □ON/OFF□ □
72B3 □ON/OFF□
72B44 □ON/OFF F□
72B5 □ □ON/OFF□ □
72B6 □ON/OFF□ □
72B7 □ON/OFF□
72B88 □ON/OFF F□
72B9 □ □ON/OFF□ □
72B10 □ON/OFF F□
72B11 1 □ON/OFF□
72B112 □ON/OFF□
72B14 □ON/OFF F□
72B15 5 □ON/OF FF□
72B116 □ON/OFF□
72B13
□ON/OFF□ □
8A □O ON/OFF□
8B □ON/OFF□
8A AB □ON/O OFF□
CB C □ON/OF FF□
⑤ Indicate the ON statu us of each LED on the pa anel display RUN □
STAND-BY Y □ DC ON O □
AC O ON □
LCD D FAULT □ INV FAUL LT □
⑥ Press th he “Message e” button and d write down n all fault me essages displayed in thee table below. Use the scroll buttons tto display the next fault message. A Also, please record follow wing table orr take photo o about all evvents recorded d in the “EVE ENT LOG.” Please P refer to the instru uction manua al section 100.4 to see ho ow to operatte the LCD disp play. Fault Code
Time and date
Fault Messa age
Rem marks
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⑦ Retrieve e the data fro om the SD-c card located in the main n control circuit board annd send this data to us. Also, please provide us witth as much in nformation a as possible frrom the SCA ADA system oor the monito oring system. (※SCADA S : Sup pervisory Coontrol And Da ata Acquisitio on) COMMENTS: (De escribe any relevant r inforrmation regarding the sta atus of the invverter and th he sequence of even nts. Use addiitional pages s if necessaryy) Locatio on of fault (invverter numbe er) Onsite Conditions at a the time off fault (Any o onsite work? Weather? Ab bnormal connditions?)
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10.4. Inforrmation acqu uisition of the fault Steps
Procedu ure
Initial
Whe en a fault is detected, d “ME ESSAGE” an nd “ALARM STO OP” buttons will w show up in “MAIN” tab and the buzzzer rings.
state
LED Status S RUN N
STAND BY
DC ON
AC ON
LCD I INV FAULT FA AULT
AC ON
LCD I INV FAULT FA AULT
or o 1
Pre ess “SILENC CE ALARM”” to stop the e buzzer. RUN N
STAND BY
DC ON
Press the t “MESSA AGE” button n to see fault messages s. or o BLINK RUN N
2
STAND BY
DC ON
AC ON
LCD INV AULT FAULT FA
Fa ault code an nd the detaills will be dis splayed. Use sccroll buttons for multipple fault code es. NOTE E: It is common to see multipple faults bec cause the inverteer detects the whole sequeence of a failu ure.
The info ormation ca an also be se een from the EVENT LO OG. 3
Refer to o section 10.6 6 (Page 40 0) for the fault code list. END
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10.5. Rese et operation Steps Initial state 1
Procedu ure
LED Status S
Whe en a MAJOR R FAULT is de etected, Res set operation is requ uired to resta art the system m.
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
RUN N
STAND BY
DC ON
AC ON
LCD INV FAULT FA AULT
Prress “SILENCE ALARM”” to stop the e buzzer. Check k the fault message m folllowing the procedure p in n “Information acquisittion of the fa ault”
2
3
Ensure e the DC circ cuit breakerrs (72B□) and AC circu uit bre eaker (CB) a are OPEN.
Open th he Main Cab binet door an nd press the e RESET sw witch on th he switch PW WB located on the back k of the doo or INV FAULT
LCD FAULT
AC ON
DC ON
STAND-BY
RUN
DO NOT N TOUCH H PV
TH HIS AREA
RESET Switch
4
The system willl reset, or a warning me essage will appe ear in case th he cause off the FAULT still exists,
END
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10.6. Faultt codes 10.6.1. ALA ARM When an ALARM iss detected, the t inverter w will not stop its operation. A messagge will show w up on the screen, and it will disappear once the fault condition is cleared. Fa ault indicatorr status “IN NV FAULT” LED L
OFF
Buzzer
OFF
Exte ernal dry con ntact
ALARM M
No .
LCD Display
Fault code
Fault detaails
1
DC OVERV VOLTAGE
UA102
DC overvo oltage below trip level
2
DC GROUN ND SHORT*1
UA119
DC ground d fault detected
3
AMBIENT OT. O
UA157
The ambie ent temperatu ure of the invverter is high h Inverter is under limited d operation
4
DC GROUN ND SHORT*2 2
UA159
DC ground d fault detected through a voltage divider resistor
5
SPD ERRO OR
UA211
Fault (operration) detec cted in one off the SPDs
6
OPE. PROH HIBITION
UA804
The hardw ware setting of o SW1 PCB is wrong
7
GRID VOLT TAGE RISE*3
UA808
8
72B OPEN
UA824
9
VENTI. FAN N ERROR
UA431
10
UNIT FAN ERROR E
UA432
throughh a ground-fa ault current
Indicates operation o of the grid volttage compensation funcction when the grid g voltage rises. r The DC cirrcuit breakerr is opened w while the systtem is opera ating connected to the grid or o in stand-byy mode Failure orr over temperature haas been detected in the ventilation cooling fan. Failure or over tempe erature has been detec cted in the unit cooling fan n. The inverte er is under lim mited outputt operation.
*1: Ap pplied with “G Grounding kitt” and for DC C negative grrounding settting. *2: Ap pplied for floa ated groundin ng system *3: Ap pplied with grrid voltage ris se suppressiion control se etting
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10.6.2. GR RID FAULT When a GRID FAULT is detected, the inve erter goes into “Stand by y” mode. Thee inverter will restart use of the fa ult is cleared. automattically once the root cau Fa ault indicatorr status “IN NV FAULT” LED L
Blinking g
Buzzer
Intermittentt ring
Exte ernal dry con ntact
GRID FAU ULT
No.
LCD Display
Fault code
Fault detaails
1
GRID OVE ERVOLTAGE E
UF201
Grid voltag ge over maximum level d uring a certa ain time intervval
2
GRID UNDERVO OLTAGE
UF202
Grid voltage lower th han minimum m level for a certain time t interval
3
OVER FRE EQUENCY
UF219
Frequency y over maxim mum level durring a certain n time interva al
4
UNDER FR REQUENCY Y
UF220
Frequency y lower than n minimum llevel during a certain time t interval
5
VOLT. PHA ASE JUMP
UF221
Phase jum mp larger than n maximum vvalue detecte ed
6
EXTERNA AL GRID FAULT
UF892
External grrid fault signa al is detectedd. Please che eck the input signal settinngs of IN1-4
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10.6.3. MIN NOR FAULT
When a MINOR FA AULT is dete ected, the invverter goes into “Stand by” mode. T The inverter will restart use of the fa ult is cleared. automattically once the root cau Fa ault indicatorr status “IN NV FAULT” LED L
Blinking g
Buzzer
Intermittentt ring
Exte ernal dry con ntact
MINOR FA AULT
No.
LCD D Display
Fault code
Fault detaails
1
INVERTER R OC.L
UF404
Output currrent larger th han maximum m level
2
CB ON FA AILURE
UF052
CB ON com mmand and status signaal (AX) do not match
3
DC UNBALANCE 1
UF115
Low level DC D capacitorr unbalance
4
CTRL.CIR RCUIT ERR.
UF206
Abnormal voltage v overr 10 sec.
5
SYNCHRO ONIZ. LOSS
UF207
PLL losses s synchroniza ation
6
IGBT OVE ERTEMP. 1
UF406
Over temp perature of IG GBT cooling ffin detected (Unit 1)
7
IGBT OVE ERTEMP. 2
UF407
Over temp perature of IG GBT cooling ffin detected (Unit 2)
8
IGBT OVE ERTEMP. 3
UF408
Over temp perature of IG GBT cooling ffin detected (Unit 3)
9
IGBT OVE ERTEMP. 4
UF409
Over temp perature of IG GBT cooling ffin detected (Unit 4)
10
DIODE OV VERTEMP.
UF410
Over temp perature of input DIODE ccooling fin de etected
11
CABINET OVERTEMP P.
UF420
Over temp perature of CA ABINET deteected
12
INSTANT. AC OV.
UF217
Short time AC overvoltage
13
SHORT TIME AC UV.
UF218
Short time AC undervo oltage
14
AC CIRCU UIT ERR.
UF253
15
CTRL.POW W DC UV.
UF311
16
OPEN PHA ASE
UF802
17
PHASE RO OTAT. ERR.
UF803
Negative sequence s detected in pow wer grid
18
EXT. MINO OR FAULT
UF891
External minor m fault sig gnal is detectted. Setting dep pends on the e input signaal settings of IN1-4
19
DC CURR RENT UNBL.
UF116
High level DC current unbalance u
AC voltag ge sensor error. Filter ccapacitor vo oltage and grid voltage are e over 20% deviated d for oover 0.5s Control po ower supply y undervoltaage. The ca apacitor bacckup circuit may y have error. The full-wa ave rectified d 3 phase w waveform has an rms va alue less than minimum m leve el.
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10.6.4. MA AJOR FAULT T When a MAJOR FA AULT is dete ected, the in verter goes into “Stop” mode. The iinverter will NOT restartt eration is req automattically. On-site reset ope quired. Fa ault indicatorr status “IN NV FAULT” LED L
Illuminate ed
Buzzer
Continuouss ring
Exte ernal dry con ntact
MAJOR FA AULT
No.
LCD D Display
Fault code
Fault detaails
1
INVERTER R ABNORMA AL
UF001
The deviation (error) between b thee current refference and the feedback current c is larg ger than the setting value e (E.g.:50%).
2
INVERTER R OC.
UF402
Inverter ov vercurrent
3
CB OFF FA AILURE
UF053
CB OFF co ommand and d status signaal (AX) do no ot match
4
DC OVER RVOLTAGE
UF101
DC input overvoltage o
5
DC OVER RCURRENT
UF106
6
DC OVER RCURRENT 1
UF411
7
DC OVER RCURRENT 2
UF412
8
DC OVER RCURRENT 3
UF413
9
DC OVER RCURRENT 4
UF414
10
ZERO PHA ASE OC.
UF110
11
DC CIRCU UIT ABNL.
UF112
Abnormal DC voltage
12
DC UNBALANCE 2
UF114
High level DC capacito or unbalance
13
GROUND FAULT*1
UF120
DC ground d fault detected through a ground-fault current
14
CTRL.PWR. ABNL.
UF128
Abnormal voltage v in the control circcuit
16
GROUND FAULT*1
UF160
DC ground d fault occurrred and GDF FI fuse (FDG) was melted d.
17
HCT FAILU URE
UF231
Output side current transducer havve error.
18
FLASH ERR
UF300
Failure in the t UP1 PCB B (Flash mem mory error)
19
CTRL.CIR RCUIT ERR.
UF301
Failure in the t control circuit (AD circcuit)
20
CTRL.CIR RCUIT ERR.
UF302
Failure in the t FPGA cirrcuit
21
CTRL.CIR RCUIT ERR.
UF303
Watchdog in FPGA (W WDT) detects a malfunctio on in the con ntrol circuit
22
CTRL.CIR RCUIT ERR.
UF305
Clock error in FPGA
23
CTRL.CIR RCUIT ERR.
UF306
Control power supply undervoltage u e
MEM
DAT TA
DC curren nt larger than maximum m value flo owing from the inverter to the PV array y DC curren nt larger than n maximum value flowin ng from the PV array to the e inverter (Unit 1). DC curren nt larger than n maximum value flowin ng from the PV array to the e inverter (Unit 2). DC curren nt larger than n maximum value flowin ng from the PV array to the e inverter (Unit 3). DC curren nt larger than n maximum value flowin ng from the PV array to the e inverter (Unit 4). Zero seque ence overcurrent detecteed in the ac side s of the IG GBT unit
*1: Ap pplied with “G Grounding kitt” and for DC C negative grrounding settting.
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No.
LCD D Display
Fault code
Fault detaails DC currentt lager than maximum m vaalue flowing from f the inve erter to the PV array. a DC currentt lager than maximum m vaalue flowing from f the inve erter to the PV array. a In shorrt time. Deviation between b DC-P current annd DC-N currrent detected by b Current tra ansducer (Unnit 1) Deviation between b DC-P current annd DC-N currrent detected by b Current tra ansducer (Unnit 2) Deviation between b DC-P current annd DC-N currrent detected by b Current tra ansducer (Unnit 3) Deviation between b DC-P current annd DC-N currrent detected by b Current tra ansducer (Unnit 4)
24
DC REV. CURRENT C
UF415
25
DC REV. CURRENT C 2
UF416
26
PN DEVIA ATION ERR 1
UF435
27
PN DEVIA ATION ERR 2
UF436
28
PN DEVIA ATION ERR 3
UF437
29
PN DEVIA ATION ERR 4
UF438
30
IGBT GAT TE FAULT
UF334
Failure in the t IGBT gatte driver PWB B.
31
EMERG.S STOP ACTIV.
UF817
Emergency stop activa ated (local orr remote)
32
EXTERNA AL TRIP
UF818
Trip signal coming from m the externaal I/O PWB
33
REPEATE ED FAULT
UF819
34
INV.OC.L REPEATED R
UF820
The maxim mum number of restart opperations due e to a failure in a period of tiime has been reached The maxim mum number of restart opperations due e to a failure in a period of tiime has been reached
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11. Maintenance This invverter was designed, ma anufactured and tested to achieve the highest rreliability and d performan nce in the indu ustry, but in order to kee ep its design ned reliability y and perform mance, the ffollowing co onditions are e very importa ant.
E Environmental condition ns around th he inverter should be ma aintained ass specified.
S Startup and shutdown procedures p sshould be pe erformed correctly.
A Appropriate maintenanc ces including g periodical inspections, should be performed.
of the compo onents are fo ound to be d deteriorated or damaged d, they havee to be replaced with new w If any o compon nents with th he same type and rating gs. This is ne ecessary no ot only to keeep the perfo ormance and d reliabilitty of the inve erter, but als so to preven nt sudden fa ailures or acc cidents. ecommenda ations Maiintenance re
11.1.
Observve the follow wing principle es when perrforming maiintenance and inspectioons. (1) P Prepare all necessary n do ocumentatio on and review the tasks to be perforrmed before ehand. Prepa are a ccheck sheet to record all the conditio ons and insp pection resu ults for all iteems. (2) S Stock spare parts for item ms that will be regularly y replaced during mainteenance as well w as those e that h have a highe er failure pro obability. Enssure an app propriate num mber of partss to be stocked. (3) Iff an abnorm mal operation n of the inve erter due to incorrect op peration or ffailure is dettected, record all th he pertaining g details and quickly invvestigate the e origin of th he problem. For questio ons and inqu uiries, ccontact our service s cente er. er to determine the main ntenance an nd inspection schedule, it is necesssary to take into accoun nt the In orde operatiing condition ns, location, environme ent, aging an nd/or wearin ng characterristics, and the possibility of perform ming maintenance tasks s while the ssystem is operating, etc.. o follow the maintenancce inspection n plan propo osed in this chapter and d as described in It is encouraged to below. Some e items requ uire qualified d personnel certified by TMEIC. T detail b There a are three kin nds of inspe ections to be e performed ■
Da aily Inspectio on
(Perrformed by ccustomer)
■
Pe eriodical Insp pection (Perrformed by a qualified personnel p ce ertified by TM MEIC)
■
Acccurate Inspection
(Pe erformed by a qualified personnel p ce ertified by TM MEIC)
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11.2.
Daily Inspection n erform the daily d inspections at disccretion, that is, wheneve er you are cclose to the inverter. Please Pe reffer to the ta able below for details. Please note that the table below w is only fo or reference e and gu uidance. Item ms may vary y according to local conditions or prractices. Whhen doing in nspections, make m sure to confirm m and observ ve the safetyy precaution ns given in th his instructioon manual and in any re elated ocumentation n. do
No. 1
2
3
5
Inspection ssubject A Ambient co onditions
Inspecction point Inspection n item
A Air Filter
Inspection method
Judgment criterion c
Dust, gas
D Daily
Visu ual inspectio on
Surrounnding environment shou uld be cleann and free of o gases. Cle ean the surrroundings when dirty.
Dripping of water quids and other liq
D Daily
Visu ual inspectio on
Look forr traces of water w and liquids. Clean when n necessary.
Temperaturre, Humidity
D Daily
Tem mperature an nd -20~500℃, 15~95% % hum midity sensorr (No conndensation)
D Daily
Visu ual inspectio on
No abnoormal noise from cooling fan. If a n abnormal noise is detectedd, customerr shall contact customeer support.
Abnormal heating
D Daily
Visu ual inspectio on
If an ab normal cond dition is detectedd, customerr shall contact customeer support.
LCD Display y
D Daily
Visu ual inspectio on
No fadinng characters or legibilitty problem ms. No abnoormal displa ays.
Output volta age, current and frequency. oltage DC input vo
D Daily
LCD D Display,
Confirm m that the output voltage e, current and frequen ncy are within a normal range.
LED Indicattors
D Daily
Visu ual inspectio on
Indicateed status ma atches opera ating conditioons. (RUN or STANDBY Y) If the fa ult display (L LED fault orr INV f fault) is illuminated,, check the fault details iin the LCD touch panel and m corrective actions. a perform Contactt our custom mer support if i requiredd.
Air Filter
D Daily
Visu ual inspectio on
Check ffor clogging.. Clean it by vacuum m cleaner wh hen necessa ary (at leastt every 3 mo onths)
O Obvious Vibrations, noise n Abn normalities
O Operation status
Pe eriod
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11.3.
Perriodical Inspection
Periodiccal inspectio ons consist of external inspection and a functions inspectionn as specifie ed below. Please conside er this as a reference. Inspected I ite ems may ch hange according to locaal practices. This inspe ection should be performe ed by qualified personne el certified by b TMEIC.
No. 1
Inspection subject
Inspe ection point Inspecttion item
Period
Inspection method
c Judgment criterion
A Appearance Damage or o corrosion 1 year Vis sual inspectio on No dam mage or corrosion. er of the inspection in the oute No loossening of bolts. enclosure, loosened bolts
2
Damage on o external 1 year Vis sual inspectio on No abnoormalities in n wiring. wiring and d loosening No loossening of scrrews. of connecttions
3
Noise, vibrations and 1 year Vis sual inspectio on No abnoormal noise e, abnormal en operating vibratio ns or smell when opera ating. smell whe
4
Air filter clogging
1 year Vis sual inspectio on The air intake and exhaust e are e not blockedd. No cloggging in the air a filter.
5
Damages on grounding wires and loosening of grounding ns connection
1 year Vis sual inspectio on No abnoormalities in n grounding wiring. No loossening of scrrews.
6
Functional Insulation resistance 1 year Me easurement, rcuit and tes of main cir ting iinspections control circ cuit
Over 1M MΩ Measurrement volta age: Main circu uit: DC1000V Control cirrcuit: DC500 0V
7
Protection n function check
1 year Me easurement, testing
Protectiion functions s of the inve erter are worrking properly.
8
Verificatio on of the operation of relays for grid protection
1 year Me easurement, testing
Relays for grid prottection are workingg properly.
9
Verificatio on of automatic startup
1 year Me easurement, testing
Confirm m that the AC C breaker ca an not be cclosed durin ng a grid fault. Confirm m that after clearing c the grid fault, thhe system is capable to chronize within reconneect and sync the requuired time.
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11.4.
Acccurate Inspe ection
The acccurate inspection is div vided into e external insp pection, deta ails inspectiion, charactteristic testss and spare p parts inspecction as des scribed in fo ollowing Tab bles. Accura ate inspectioons should be b performe ed by qualifie ed personnell certified by y TMEIC. Ple ease consid der this as a reference. I tems may vary. v
No.
Inspe ection point
Inspection subject
Inspection item
Period Inspection meth hod
Judgment criterion c
1. Appearance checck 1-1
Appearance in nspection
Cabinet internal i cleaning
5 years Visual inspectio on
No dam mage or dirt.
1-2
Ambient effecct
Internal compone ents
5 years Visual inspectio on
No discooloration or corrosion c in internal parts.
2. Comp ponent inspe ection 2-1
Bleeding esistor (※) re
Discolora ation, deformattion
5 years Visual inspectio on
No discooloration or deformation d
2-2
DC Electrolytic apacitors ca
Discolora ation, deformattion, leakage, explosion proof valve deformattion
5 years Visual inspectio on
Replacee capacitors if discoloratio on, deformaation or leaka age are found.
2-3
AC capacitorss
Discolora ation or deformattion
5 years Visual inspectio on
Replacee capacitors if discoloratio on or deformaation is found d.
2-4
Trransformers nal view, 1) Extern an nd reactor(※ ※) temperrature
2-5
IG GBTs
5 years Visual inspectio on. No discooloration due e to overheating or burnt t smell. ermometer if The required
2) Vibration noise 5 years Visual inspectio on (check k at no load condition)
No abnoormal vibratio on noise
Discolora ation, deformattion
No discooloration or deformation d
5 years Visual inspectio on
(※) : Som me compone ents are loca ated in the rrear part of the t inverter. The inspecttion of these e items should be performed d during coo oling fan replacement, w which is also scheduled every e five yeears. A visua al inspection from above is ssufficient.
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No.
Insspection ssubject
2-6 Circu uit brea akers
2-7 PWB B
Insp pection point Inspectio on item
Period
In nspection me ethod
Judgment criterion
1 Deformatio 1) on, 5 years Visu ual inspection n discoloratio on, handle looseness
Noo deformation n, discoloration or handle loose eness
2 Open-clos 2) se operation
5 years Visu ual inspection n
Noo abnormality y when opening an d closing as well as in trippping and res setting.
3 Insulation 3) resistance
ulation resista ance 5 years Insu mete er
Ovver 0.5MΩ. In n case the inssulation resis stance is belo ow 5M MΩ, it should withstand 2 tim mes the nominal voltage for f 1 minnute.
4 Operation 4) characterristic
5 years Visu ual inspection n
Noo abnormal operation o
5 Internal pa 5) arts
5 years Visu ual inspection n
Noo deformation n, discoloration or damage
6) operation counter 6 (#CB only)
5 years Visu ual inspection n
Wiithin 5000 co ount per 5 ye ears
1 Discoloration of 1) components or board
5 years Visu ual inspection n
Noo discoloratio on
2 Discoloration, 2) deformatio on or leakage in capacitors
5 years Visu ual inspection n
Noo deformation n, discoloration or leakage
3 Soldering 3) degradatio on
5 years Visu ual inspection n
Noo peeling, deterioration, conntamination or corrosion
4 Presence of foreign 5 years Visu 4) ual inspection n objects
Duust and foreig gn objects sh hould bee removed
2-8 Fuse e
Conductivity and C d discoloration
5 years Testter, visual ins spection Noo discoloratio on or disruption
2-9 Surg ge abso orbers
A Appearance
5 years Visu ual inspection n
Noo discoloratio on or deforma ation
2-10 Wirin ng
Discoloration D n due to h heat and corrosion
5 years Visu ual inspection n
Noo discoloratio on or corrosio on, Wiiring located near resistors shoould be care efully inspecte ed.
2-11 Boltss and screw ws
Tightness of bolts, nuts 5 years Visu T ual inspection n, Noo looseness a screws and scre ewdriver and wrench
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No.
Inspe ection point
Insspection ssubject
Inspection item
P Period
Inspection meth hod
Judgmen nt criterion
3. Electriccal Inspection n 3-1 Insula ation resisttance
Insulation resistance
5 years Insulation resistance mete er
Insulattion resistance over 1MΩ Ω
3-2 Contrrol power
P24V, P24V VA, P15V, N15V V, P5V, P24VS, AC2 24VD
v meterr or 5 years DC voltage multi meter
As speecified in com mmissioning proceddure.
3-3 Prote ection seque ence test
1)Fault disp play, alarm operration (1 representative data)
5 years Comparison with the ection sequen nce prote writte en in schema atic diagrrams and/or instru uction manua al
CD Display, alarm a LED inndicators, LC etc. opperate correc ctly.
2)Trip opera ation of MCCB
5 years Comparison with the ection sequen nce prote writte en in schema atic diagrrams and/or instru uction manua al
CD Display, alarm, a LED inndicators, LC etc. opperate correc ctly.
Voltage wav veform Harmonics
5 years Oscillloscope or powe er analyzer
Wavefforms should d be verticallyy and horizo ntally symme etrical. Harmoonic distortion should be less than thhe maximum m allowed in IEC61 727.
Current wav veform Harmonics
5 years Oscillloscope or powe er analyzer
Wavefforms should d be verticallyy and horizo ntally symme etrical. Harmoonic distortion should be less than thhe maximum m allowed in IEC61 727.
5 years Oscilloscope or powe er analyzer
Measuure the rms current c at the e momeent of synchrronization witth the grid
5 years Visua al inspection, mete er, watch
No fadding characte ers or legibility probleems. Displaayed values should s be witthin ±2% oof the specifie ed values. Adjustt the clock.
3-4 Outpu ut
3-5
Syncchronization Inrush curre ent at synchroniza ation
3-6 LCD Display
Each displa ayed data, accura acy
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11.5.
Parrts replacem ment
It is recom mmended to replace som me of the in nternal com mponents with new onees to mainta ain our inverter’s designed re eliability and d performan nce. Refer tto the “Stan ndard inverte er parts repplacement lis st” below fo or the replacemen nt period of the inverter parts.
CAUT TION Parts rreplacement intervals may m change according to o the ambient conditionss. Standard S Invverter Parts Replacement List Part name e
Standard replacemen nt period
A Applicable Pa art#
Air filters
5 years (A Assuming th at periodic maintenance m and cleaning g are perform med timely)
N/A
Cooling fan
7 years
#FM□
LCD displa ay
10 years
#LCD
Fuses (M Main and control)
10 years
##FP□, #FN□ □ #FCPIU U, #FCPIV, #FCPIW # #FSPDU U, #FSPCV,# #FSPDW #FDR RU, #FDRV, #FDRW # #FT TU, # FTV, #FTW # #FO OU, #FOV, #FOW #FDG
Co ontrol power PWB
15 years
#RY1
A AC circuit breaker
10,0 000 operations
#CB
Auxxiliary capacittor unit ((Electronic tyype)
15 years
#C-BU
Remarks 1. Th he above rep placement pe eriod may cha ange due to environmental conditionss (T Temperature e, surrounding environme ent, etc) 2. It is recommended to rene ew this equip pment after 12 to 15 yea ars becausee parts procu urement beco omes diifficult and re epairs becom me costly ove er time. 3. Although exch hange of parrts is not gen nerally neede ed other than the abovee, other parts s may need to be ue to environment conditiions. exxchanged du
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12. Conta act Please ccontact yourr local TME EIC sales o or service re epresentativ ve for technnical inquiry y or spare parts information. For tech hnical proble ems, we req uire the follo owing inform mation to proovide you with the necesssary assistancce.
Product type t name
Serial number
Type and d numbers off the PV mod dules connec cted
For fault diagnosis, FAULT F DIAG GNOSIS SH HEET and th he data saveed in the SD CARD
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APPENDIIX: Timing g Charts TIMING CH HART EXAMP PLE 1: Initiall startup ope eration during g the daytime e
Control Power on (8A,8AB,8B)
DC breaker ((72B□)
72B□ close (manually)
START Switch on
Inverter Autostop
OPEN
CLOSE E
Operation sswitch
OFF
Operation state
STOP
gate Inverter g
GB (Gate Blocked)
AC Breakerr (52R)
Inverter Autostart
ON AC-AVR
D DC-AVR
MPP PT Control
DC C-AVR
Grid connnected Standd by
DEB (Gate De-B Blocked)
OPEN
Stand by GB
CLOSE
AC-AV VR DEB B
OPEN
Inverter DC V Voltage 450V V 440V V
Vdc V < 435V or Pin < 3kW - 60sec
0 2 sec
2 sec
2 sec
Inverter AC V Voltage 0
2 sec Vdc c < 430V or Po out = 0
Inverter outpu ut power
10 ssec Time sca ale
Day time
LED STATUS
RUN ST TAND-BY
Dusk
Night
Morning
ILLUM MINATED BLINK
BLIN NK
DC ON
ILLUMINAT TED
AC ON
ILLUMINAT TED
LCD D FAULT INV V FAULT
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ILLUMINATE
BLINK
4GBG09 915
TIMINGCHA ART EXAMP PLE 2: Stop operation o at the end of th he day for ma aintenance ppurposes
STOP Switch on
DC breaker ((72B□)
8A, 8AB, 8B open (manually)
CLOSE
Operation sswitch Operation state
72B□ □ open(manua ally)
OPEN
ON N
OFF
M MPPT Control
DC-AVR
STOP S
gate Inverter g
DEB (Gate De-Blocked) D
GB (Ga ate Blocked)
AC Breakerr (52R)
CLO OSE
OPEN O
Inverter DC V Voltage
Inverter AC V Voltage
Inverter outpu ut power
Time sca ale
Day time
LED STATUS
RUN
Dusk
ILLUMIN NATED
ST TAND-BY DC ON AC ON
ILL LUMINATED ILLUMINATED D
LCD D FAULT INV V FAULT
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Re eady for MainteM nance n
4GBG09 915
TIMING CH HART EXAMP PLE 3: Major fault during g the day
MAJO OR FAULT T
Call for service
Reaady for Staart up opeeration
72B B□ Close (manu ually)
RESE ET Button
DC breaker ((72B□)
CLOSED
TRIPPED
Operation sswitch
ON
OFF
OF FF
Operation state
M MPPT Control
STOP
STO OP
gate Inverter g
DEB
GB
GB
AC Breakerr (52R)
CLOSE
OPEN
OPEN
TRIP
CLOSED
Inverter DC V Voltage
Inverter AC V Voltage
Inverter outpu ut power
Time sca ale
Day time t
LED STATUS
RUN
Day time
IL LLUMINATED
ST TAND-BY DC ON AC ON
IL LLUMINATED
ILLUMINATE
ILLUMIN NATED
ILLUMIN NATED
LCD D FAULT INV V FAULT
ILLUMINATED D
PVH-L255 50E / PVH-L2220E In nstruction Manual
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4GBG09 915
TIMING CH HART EXAMP PLE 4: Resta artable fault (Grid fault as s an example e) during thee day
F Fault root cause cleared
GRIID FAULT
DC breaker ((72B□)
CLOSED
Operation sswitch
ON
Operation state
M MPPT Control
gate Inverter g
DEB
AC Breakerr (52R)
CLOSE
Invertter Auto oResta art
Standd by
AC-AVR
DC-A AVR
MPPT
Restarting timee GB B
DE EB OPEN
CLOSE
Inverter DC V Voltage
Inverter AC V Voltage
Inverter outpu ut power
Time sca ale
Day time
LED STATUS
RUN ST TAND-BY
IL LLUMINATED
ILLUMINATED ILLUMIN NATED
DC ON
ILLLUMINATED
AC ON
ILLLUMINATED
LCD D FAULT INV V FAULT
BLINK
PVH-L255 50E / PVH-L2220E In nstruction Manual
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BLINK
TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION
TM_F50016A