Allison Ata-05 05 [PDF]

Zitiervorschau

Atlanta, GA 800-241-8524 Anahiem, CA 800-231-9000

Catalog No. ATA-05 Replacement Parts for Allison Automatic Transmissions

What’s new in this catalog? + Updated transmission coverage - Expanded Sections - CT/CLT/CRT 3000 (3340/3461) - CLBT 4000 (4460/HT70) - TT 2000/3000/4000 - CLBT 5000/6000/8000 - Marine M/MH (M10/M45) + Updated OEM to Transtar part number interchange. + And . . . MORE NEW PARTS!

Baltimore/Washington, MD 800-878-4249 Birmingham, AL 800-322-1026 Boston, MA 800-446-9888 Chicago, IL 800-214-8710 Cincinnati, OH 800-543-2723 Cleveland, OH 800-321-8830 Dallas/Ft. Worth, TX 800-527-4821 Denver, CO 800-525-9096 Detroit, MI 800-356-1590 E.Brunswick, NJ 800-654-3442 Ft. Lauderdale, FLA 866-795-6666 Houston, TX 800-882-8844 Long Island, NY 800-445-1170 Minneapolis, MN 800-214-8710 New Orleans, LA 800-525-2512 Philadelphia, PA 866-750-8660 Phoenix, AZ 800-835-1234 Portland, OR 800-345-7500 Sacramento, CA 800-446-2600 St. Louis, MO 800-446-7171 San Francisco, CA 800-991-0117 Sarasota, FL 800-899-9623 Seattle, WA 866-254-1198 Spokane, WA 800-876-2292 Van Nuys, CA 800-231-9000

Printed in U.S.A. - Copyright © 1979, 1982, 1984, 1986, 1988, 1990, 1993, 1995, 1997, 1999, 2000, 2002, 2005 Editions by TRANSTAR ® INDUSTRIES, INC., 7350 Young Drive, Cleveland, OH 44146 USA. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of TRANSTAR® INDUSTRIES, INC.

Yauco, PR 800-981-3332 Toronto, Canada 905-282-9449 International Division 440-232-5100 (See inside back cover for complete addresses.)

TABLE OF CONTENTS TRANSMISSION

PAGE NO.

LIGHT DUTY AT540, 543, 545 MT30/42 LCT1000/2000/2400

11000 10000 15000

4-9 9 10 - 11

MEDIUM DUTY MT/B 640, 643, 644, 650, 654 MD3060/3560/B300/B400

21000 14000

12-19 20-21

HEAVY DUTY HT740, 750, 754 HD4560/B500 730V Drive

31000 14000 37000

24-26 22-23 27

OFF HIGHWAY CT/CLT/CRT3000 (3340/3461) TT2000/3000 /4000 CLBT4000 (4460/HT70) CLBT5000/6000/8000

33000 33000 37000 37000

28 29 30 31

MARINE M/MH (M10/M45)

37000

32

MISCELLANEOUS Governor Application Char t Allison Shipping Plugs Heavy Duty Coolers & Cooler Selection Char t Heat Exchangers Ser vice Manuals , Par ts Catalogs Reference Number to Transtar Interchange

2

PART NO. SERIES

9 33 34 35 35 36-39

REPAIR KIT PROGRAM

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Master Overhaul Kit Less Steels Kit Overhaul Kit

ad

Ru bb

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Ki t

Designed BY rebuilders FOR rebuilders, the table below explains the contents of each type of kit available, ranging from Minor to Major Overhaul.

  

 



Front Pump Re-Seal Kits (Designed for "In-Vehicle" repair of a leaking Front Pump, it contains the Paper Gasket, Lathe Cut Seal and Bolt Washer Seals.)

TYPICAL MASTER OVERHAUL KIT ALLISON TRANSMISSION SECTIONS Most Allison transmission sections start with an illustration page showing an exploded view of the transmission along with an illustration number. The illustration number is in the first column of each parts section. The parts section always lists kits first, followed by the other commodity sections and is the same way throughout the catalog. Kits

There are three basic levels of Kits. The chart above shows the contents for each level.

Pan Gaskets Two types of pan gaskets may be used depending on transmission type. To order cork/neoprene use a “X” suffix, Armstrong® uses a “W” suffix. Clutch Plates, and Sealing Rings Parts made by a specific manufacturer or made of a specific material can be ordered by using a specific prefix or suffix. The proper prefix or suffix to use is in each commodity section. Hard Parts All Hard parts are assigned a base number. Brand designation can be obtained by adding a suffix letter to the base number, (i.e. “-R” suffix = Remanufactured Parts). Applications may only require the base number for OEM/Aftermarket new. A "-R" suffix for remanufactured. Exceptions will be listed individually in each section. A separate column is provided to indicate primary or specific brand/type. Miscellaneous Items that don't easily fall under the usual commodity headings; i.e., manuals, tools, fittings, etc.

3

ALLISON AT540, 543, 545 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

4

ALLISON AT540, 543, 545 NOTE: Early AT540/545 parts up to serial number 3210775436. Late AT545 parts from serial number 3210775437. Allison Transmissions AT540, 543, 545

21 Bolt Pan

DESCRIPTION

QTY.

Rebuilder Kits - Exc. 543 - w/Armstrong® Overhaul Kit - Exc. 543 - w/Cork & Neoprene Rebuilder Kits - 543 European Front Pump Re-Seal Kit - All (1)

Rear Wheel Drive

REBUILDER KITS DELUXE KIT

YEAR

MASTER O/H KIT

1

-

K1100

1 1 1

-

K1100A

LESS STEELS KIT

K1100-LS

OVERHAUL KIT

GASKET & SEAL KIT

K11900W K11900 K11900A K11900-2

(1) Contains front pump gasket, rubber lathe-cut seal, o-ring and pump bolt washers.

ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1F 1F N.I. N.I. 2A 3A 4A 6A

Gasket - Oil Pan - Cork - Neoprene ........................................................ (23016682) Gasket - Oil Pan - Update - Armstrong® ................................................ (23016682) Gasket - Converter Pump Hub - 543 - Bolt On Hub ................................ (29524795) Seal - Lathe Cut - Converter Pump - 543 .................................................................. Seal - Lathe Cut - Front Pump Body ......................................................................... Seal - Washer - Front Pump Body Bolt ...................................................................... Seal - Lathe Cut - Front Pump Support ..................................................................... Gasket - Front Pump To Case ...................................................................................

1 1 1 1 1 9 1 1

-

13540X 13540W 13150W 13151 3877L 13268A 13152 13153

29501160 29501160 29536726 23016564 23016559 8626281 23016600 23015883

7A 8A

Lip Seal - Forward Clutch - Inner ............................................................. (8623102) Lip Seal - Forward Clutch - Outer ............................................................. (8623101)

1 1

-

3956L 3643L

29520291 29520292

9B 10B

Lip Seal - Fourth Clutch - Inner ................................................................................ Lip Seal - Fourth Clutch - Outer ................................................................................

1 1

-

3284L 3643L

23015880 8623101

11C 12C

Lip Seal - Third Clutch - Inner .................................................................................. Lip Seal - Third Clutch - Outer ..................................................................................

1 1

-

13154 13155

23011475 23011456

13C 14C

Lip Seal - Second Clutch - Outer .............................................................................. Lip Seal - Second Clutch - Inner ..............................................................................

1 1

-

13155 13154

23011456 23011475

15E 16E

Lip Seal - First Clutch - Outer ................................................................. (23011474) Lip Seal - First Clutch - Inner ................................................................. (23011457)

1 1

-

13156 13157

29509198 29509983

17F 18F 19F 20F N.I. N.I. N.I. N.I.

Gasket - Power Takeoff Cover - Update - Armstrong® .............................................. O-Ring - Modulator ............................................................................... (23017367) Gasket - Governor Cover - Fibre ................................................................................ O-Ring - Oil Filter ...................................................................................................... Washer - Drain Plug (Metal) ...................................................................................... Washer - Drain Plug (Coated) ................................................................................... Check Ball - 1/4" ...................................................................................................... Check Ball - 5/16" ....................................................................................................

1 1 1 1 1 1 1 1

-

13158W 3410L 3914D 3547L 11423 11423B 13924 13924A

29501161 8658110 23011670 1363951 29507909 29507909 23045388 23045386

21B 21B 23B 23B 25C 25C

Friction - Forward Clutch (2) .................................................................................... Friction - Forward Clutch (3) .................................................................................... Friction - Fourth Clutch (2) ...................................................................................... Friction - Fourth Clutch (3) ...................................................................................... Friction - Third Clutch (2) ..................................................................... (29529492) Friction - Third Clutch (3) ........................................................................................

5 5 5 5 3 3

-

R11103 W11103 R11103 W11103 R11104 W11104

23042197 23042197 23042197 23042197 29537887 29537887

CLUTCH PLATES

(2) Raybestos brand plate. OEM approved heat-treated paper. (3) S.K. Wellman plate. OEM approved graphitic.

5

ALLISON AT540, 543, 545 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES (Cont.) 27C 27C 29E 29E 22B 24B 26C 28C 30E 35B N.I.

Friction - Second Clutch (2) ................................................................. (29529492) Friction - Second Clutch (3) .................................................................................... Friction - First Clutch (2) .......................................................................................... Friction - First Clutch (3) .......................................................................................... Steel - Forward Clutch ............................................................................. (6836518) Steel - Fourth Clutch ............................................................................... (6836518) Steel - Third Clutch ............................................................................... (23045554) Steel - Second Clutch ........................................................................... (23045554) Steel - First Clutch .................................................................................................... Plate - Backing - 4th Clutch ..................................................................................... Plate - Waved - Forward Clutch ................................................................................

3 3 7 7 5 5 3 3 7 1 1

-

R11104 W11104 R11106 W11106 34305C 34305C 11105 11105 11107 11763 11875

29537887 29537887 23042198 23042198 29530330 29530330 29515399 29515399 6831705 23017763 29505875

1 1 1 1 1 1 1 1 1 1 1 1

-

FK11800 FK11800W FK11800A FK11800AW FK34661SW UDK-545-1 PF897 11800 34661S 11800A 21800 11712

6884270 29502295 PF-168 29506392 29540976 29538490 25611122 29502295 29500365 N.L. 6883044 23045247

1 1

-

11820 11820A

3039092 29501199

1 1 1

-

38151V 11850 38511

8641300 6778050 23010610

1 1 1 1 1 1 1 1 1 1 1 1

-

K11902 K11902A 8005 34002 11000 11000A 34002 11007 34002 11001 11002 11002A

N.L. N.L. 29511860 23015807 23012990 29506468 23015807 29522949 23015807 23045072 8622947 29502231

1 2 1 2

-

K11901 11302 11301 11302

N.L. 23046598 8616052 23046598

(2) Raybestos brand plate. OEM approved heat-treated paper. (3) S.K. Wellman plate. OEM approved graphitic.

FILTERS/FILTER KITS 40F 40F 40F 40F 40F N.I. 45F 45F 45F 45F 45F N.I.

Filter Kit - Screen - with Cork - Neoprene .................................................................. Filter Kit - Screen - Armstrong® ............................................................................... Filter Kit - Treated Paper - with Cork - Neoprene ......................................................... Filter Kit - Treated Paper - Armstrong® ..................................................................... Filter Kit - Screen - Late AT Deep Pan ..................................................... (29513271) Filter Kit - Deep Pan Design (contains tube, bracket) ................................................. Filter - External Spin on Cartridge - One Quart .......................................... (PH35109) Filter - Metal Screen ................................................................................. (6884270) Filter - Brass Screen .................................................................................................. Filter - Treated Paper ................................................................................................. Filter - 545 Update ................................................................................................... Screen - Governor Tube ...........................................................................................

50F

Modulator - w/ O-Ring - Lg Can ............................................................................... Modulator - w/ O-Ring - Sm Can ..............................................................................

52A 55F 58F

Front Pump - Vamac Material ................................................................................... Extension Housing ................................................................................................... Selector Shaft ..........................................................................................................

N.I.

Bushing Kit - 7 Bushings - AT540/ Early 545 ............................................................ Bushing Kit - 7 Bushings - Late 545 ......................................................................... Front Pump Body - Babbitt - Update Version .......................................... (23018806) Stator Shaft - Front - Bronze Lined ........................................................... (6836272) Center Support - 1.540 O.D. .................................................................................... Center Support - 1.600 O.D. .................................................................................... Sun Gear Shaft - Front - 1st Design - 1.125 O.D. ..................................... (6836272) Sun Gear Shaft - Front - 2nd Design - 1.190 O.D. ..................................................... Sun Gear Shaft - Rear .............................................................................. (6836272) Front Planetary Carrier ............................................................................................... Output Shaft - .775 O.D. .......................................................................................... Output Shaft - .815 O.D. ..........................................................................................

VACUUM MODULATORS METAL CLAD SEALS

BUSHINGS 60A 63A 65C 68D 70D 72D 75E

SEALING RINGS/RING KITS N.I. 80A 82A 85C

6

Sealing Ring Kit - Complete - 5 Rings ....................................................................... Front Pump ............................................................................................................. Turbine Shaft ........................................................................................................... Center Support ........................................................................................................

ALLISON AT540, 543, 545 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

THRUST WASHERS/NEEDLE BEARINGS N.I.

87A

89B 91D 93D 95D 97D 98D 100D 102D 104D 106E 108E 110E 112F N.I. N.I. N.I. 115B N.I. N.I.

Spacer - Turbine: - .015" - Gold - 543 ................................................................................................. - .030" - Silver - 543 ................................................................................................ - .042" - Plain - 543 ................................................................................................. - .060" - Black - 543 ................................................................................................ - .075" - Copper - 543 ............................................................................................. Washer - Front Cover: - .056"-.060" No. “0” .............................................................................................. - .072"-.076" No. “1” .............................................................................................. - .089"-.093" No. “2” .............................................................................................. - .105"-.109" No. “3” .............................................................................................. - .121"-.125" No. “4” .............................................................................................. - .138"-.142" No. “5” .............................................................................................. Washer - Fourth Clutch Driving Hub .........................................................................

AR AR AR AR AR

-

11403 11403A 11403B 11403C 11403D

6837429 6837430 6837431 6837432 6837433

AR AR AR AR AR AR 1

-

11407 11407A 11407B 11407C 11407D 11407E 34301

6831620 6831621 6831622 6831623 6831624 6831625 23013454

1 1 AR

-

11411 11411A 11412

6831658 29506146 23013451

8 8 1

-

11413 11414 11415

6839514 6833991 6831673

Washer - Front Sun Gear: - Front (up to serial number 3210775436). ...................................................................... - Front (from serial number 3210775437) ................................................................ - Rear .064 -.068" - Color Code Red ........................................................................ Washer - Front Planetary: - Bronze - Pinion Gear .............................................................................................. - Steel - Pinion ......................................................................................................... - Rear - Carrier ......................................................................................................... Washer - Center Planetary: - Bronze - Pinion ...................................................................................................... - Steel - Pinion ......................................................................................................... - Rear - Carrier (up to serial number 3210775436) .................................................... - Rear - Carrier (from serial number 3210775437) ..................................................... Washer - Rear Planetary: - Bronze - Pinion ...................................................................................................... - Steel - Pinion ......................................................................................................... Washer - Rear Planet Carrier - Front & Rear ................................................................ Washer - Output Flange Bolt ..................................................................................... Washer - Center Support Bolt ................................................................................... Washer - Drain Plug (Metal) ...................................................................................... Washer - Drain Plug (Coated) ...................................................................................

8 8 1 1

-

11416 11417 11418 11418A

6839376 6831680 6831692 29506147

8 8 2 1 1 1 1

-

11416 11417 11419 11421 11422 11423 11423B

6839376 6831680 6831697 29500739 23014094 29507909 29507909

Bearing Package - Forward Hub - Front - (3 Piece) .................................................... Bearing/Race Kit ...................................................................................................... Roller Bearing - Converter Stator - 543 ......................................................................

1 1 1

-

11503BK 11500BK 11404

9414211 N.L. 23016866

BEARINGS

HARD PARTS Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. ILL.

120A 120A 123A 126A 130D 135D 137D 141D 143D 147D

DESCRIPTION

BRAND

Kit - Front Pump Gear - Oversized ..................................................................... Kit - Front Pump Gear .727 Thick ..................................................................... Roller Bearing - Ground Sleeve .......................................................................... Ground Sleeve (Finished I.D. - Bearing Inst.) ..................................................... Pin - Front Planetary ......................................................................................... Needle Roller - Front Planetary .......................................................................... Kit - Front Planetary Repair ............................................................................... Needle Roller - Center Planetary .......................................................... 9426920 Pin - Center Planetary ....................................................................................... Kit - Center Planetary Repair .............................................................................

QTY.

1 1 1 1 4 80 1 76 4 4

YEAR

-

PART NO.

REF NO.

K11201B K11201 11221 11202 11215 11919 K11215 11920 11216 K11216

N.L. N.L. 148415 23014304 6834309 9426919 N.L. 29501499 6831679 N.L.

7

ALLISON AT540, 543, 545 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS (Cont.) 148C 148C 153E 155E 157E

Center Support - Early (7) ................................................................................ Center Support - Late - Large Hole (8) ............................................................. Needle Roller - Rear Planetary ........................................................................... Pin - Rear Planetary .......................................................................................... Kit - Rear Planetary Repair ................................................................................

1 1 76 4 1

-

11229 11229A 11920 11216 K11216

23013015 29525518 9426920 6831679 N.L.

160A 160A 162D 162D 164D 164D 165D 165D 166D 166D 168D 168D

Turbine Shaft - Early - All .................................................................................. Turbine Shaft - Late - All ................................................................................... Shaft - Sun Gear - Early (7) .............................................................................. Shaft - Sun Gear - Late (8) ............................................................................... Shaft - Main - 1" Journal - Early (7) .................................................................. Shaft - Main - Reinforced - 1.060 Journal - Late (8) ......................................... Sun Gear - Front - Early (7) .............................................................................. Sun Gear - Front - Late (8) ............................................................................... Sun Gear - Center - Early .................................................................................. Sun Gear - Center - Late ................................................................................... Sun Gear - Rear - (Low) - Early (7) ................................................................... Sun Gear - Rear - (Low) - Late (8) ...................................................................

1 1 1 1 1 1 1 1 1 1 1 1

-

11939 11939B 11225 11225A 11226 11226B 11232 11232A 11227 11227B 11228 11228A

6835939 29525516 6835937 29506158 23013474 29524363 6835732 29506151 6835936 29506150 6884902 29506149

170F 172F 172F 172F 180F 180F 190F 192C 200D 201D 207E

Bolt - Output Flange ...................................................................... (23014159) Governor Assembly I.D. No. 460 ...................................................................... Governor Assembly I.D. No. 461 ...................................................................... Governor Assembly I.D. No. 462 ...................................................................... Oil Pan - Deep - Offset Threaded Inlets .............................................................. Oil Pan - Deep - Even Threaded Inlets ............................................................... Kit - Manual Selector Shaft ............................................................................... Piston - Center Support ................................................................................... Front Planet Assembly ..................................................................... (6835768) R Center Planet Assembly .................................................................................... R Rear Planet Assembly ....................................................................................... R

1 1 1 1 1 1 1 2 1 1 1

-

11222 11410 11410A 11410B 11545 11545A K11235 11817 11768 11676 11719

29510838 6881466 6885570 6885571 23045906 29501358 23017610 6834817 23046074 6831676 6837719

210A 210A 212B

215F

Pump Body & Gears - AT540 Only (9) .............................................................. R Pump Body & Gears - AT545 ........................................................................... R Hub - 4th Clutch - Early (7) ............................................................................. Hub - 4th Clutch - Late (8) .............................................................................. Hub - Forward Clutch - Early (7) ..................................................................... Hub - Forward Clutch - Late (8) ...................................................................... Tube & Dip Stick Assembly - Universal ..............................................................

1 1 1 1 1 1 1

-

34200C 34200D 11732 11732A 11634 11634A 11999U

23018811 29537354 23015732 29509661 6831634 29506145 N.L.

216B 216B 220A 222A 222A 225A 225A 228F 228F N.I. N.I. N.I. N.I. N.I. N.I.

Housing - 4th Clutch - Early (7) ...................................................................... Housing - 4th Clutch - Late (8) ....................................................................... P.T.O. Gear ....................................................................................................... Housing - w/o Turbine Shaft - Forward Clutch - Early (7) ................. (6838298) Housing - w/ Turbine Shaft - Forward Clutch - Late (8) ..................................... Support - Front Pump - AT540 - Body Cast #895 ............................................ Support - Front Pump - AT545 - Body Cast #919 ............................................ Bearing - Output - Early .................................................................................... Bearing - Output - Late ..................................................................................... Bolt - Torque Converter .................................................................................... Center Support Repair Sleeve - Early ................................................................. Conversion Kit - (Deep Pan) AT540 To AT545 .................................................. Drain Plug - Oil Pan .......................................................................................... Housing & Flex Plate Package - 545 ................................................................. Housing & Flex Plate package - w/Tower - 545 .................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

11769 11769A 11915 11298 11298B 11921 11921B 11925 11925A 96-178 DF636B UDK-545 DP-789 CK-545 CK-545A

29510769 29506156 6885145 29509660 29506185 23014020 29509636 23047959 23047970 23014542 N.L. 23012575 N.L. N.L. N.L.

214B

R R R R

(7) Early AT540/545 parts up to serial number 3210775436. (8) Late AT545 parts from serial number 3210775437. (9) Reference No. 23014020 old style support will work in late 545 applications when mated with charging pump with casting #895. Casting #919 pump only mates to late style support reference no. 29509636.

8

ALLISON AT540, 543, 545 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Kit - Governor Gear .......................................................................................... Lock Nut - Second Clutch Spring Retainer (Push On) ....................................... Lock Nut - Third Clutch Spring Retainer (Push On) ........................................... Nut - Flex Disc - 543 ........................................................................................ P.T.O. Cover ..................................................................................................... Reverse Signal Switch - Backup Light ............................................. (AS36-033) Strip Lock - Converter Pump Hub - 543 ...........................................................

1 4 4 6 1 1 4

-

K34411A 11213 11213 21214 11147 11610 11212

23045382 3909063 3909063 23014462 6774322 29503665 6769631

96-175A 96-178 T-9119 T-119A T-119B DC-540 DC-545

29500738 23014542 N.L. N.L. N.L. 29514487 29514486

MISCELLANEOUS PRODUCTS N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Bolt - Pan ................................................................................................................ Bolt - Torque Converter ........................................................................... (1261968) Governor Bore Tool (w/2 Sleeves) ............................................................................. Governor Sleeve Only - Aluminum (Aluminum Case) ................................................. Governor Sleeve Only - Bronze (Cast Iron Case) ........................................................ Torque Converter - Gas - (270) ................................................................................ Torque Converter - Diesel - (290) ............................................................................

21 1 1 1 1 1 1

-

MT30/42 REBUILDER KITS DESCRIPTION

MT 6 Spd. Series, MT30/40/41/42,

QTY.

YEAR

1

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

-

OVERHAUL KIT

GASKET & SEAL KIT

AK10900

GOVERNOR APPLICATION CHART TRANSMISSION

AT 500 SERIES

Up to and including - 2800 RPM Range ........................................................................ 3000 - 3400 RPM Range .............................................................................................. Gas Engine - 3600 - 3800 RPM Range .........................................................................

AT643

2200 - 2600 RPM Range .............................................................................................. 3000 - 3400 RPM Range ..............................................................................................

MT653

2400 - 2600 RPM Range .............................................................................................. 2800 RPM Range ......................................................................................................... 3000 RPM Range ......................................................................................................... 3200 - 3800 RPM Range - Bronze Gear ........................................................................ 3600 - 3800 RPM Range - Bronze Gear ........................................................................ Caterpillar Engine w/Blower - 2600 RPM Range ............................................................. Caterpillar Engine w/o Blower - 2800 RPM Range ..........................................................

CODE ON GOVERNOR

USE GOVERNOR NO.

461 462 460

11410A 11410B 11410

461 463

11410A 21410

462 463 465 738 739 -

11410B 21410 21410A 21410B 21410C 21410B 21410C

9

ALLISON (M74) 1000/2000/2400 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. Allison Transmissions LCT 1000, 2000, 2400

12 Bolt Pan Gasket 13200R DESCRIPTION

QTY.

DELUXE KIT

YEAR

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

REBUILDER KITS Kits - OEM reference #29541007

1

00-Up

K1500

ILL.

DESCRIPTION

N.I.

TRANSGO® Shift Kit™ ................................................................................................................

N.I.

Gasket - Oil Pan - Molded .........................................................................................

N.I.

K1500-LS

QTY.

YEAR

K15900

PART NO.

REFERENCE NO.

VALVE BODY KITS 1

00-Up

K15908

N.L.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1

00-Up

13200R

29536526

Friction: - C1 - External Tooth ................................................................................................ - C2 ........................................................................................................................ - C3 ........................................................................................................................ - C4 ........................................................................................................................ - C5 ........................................................................................................................

6 6 4 5 6

00-Up 00-Up 00-Up 00-Up 00-Up

15100 15101 15102 15102 15103

29530312 29530313 29531049 29531049 29537393

Steel: - C1 - Internal Tooth ................................................................................................ - C2 ........................................................................................................................ - C3 ........................................................................................................................ - C4 ........................................................................................................................ - C5 ........................................................................................................................

6 7 3 4 6

00-Up 00-Up 00-Up 00-Up 00-Up

15105 15106 15107 15107 15108

29530314 29530315 29531048 29531048 29536482

1 1 1 1 1

00-Up 00-Up 00-Up 00-Up 00-Up

FK15800 FK15800A 15800 15800A 14802

N.L N.L 29537965 29537966 29539579

1 1

00-Up 00-Up

15200 15850

29536299 29536379

CLUTCH PLATES

N.I.

FILTERS/FILTER KITS N.I. N.I. N.I. N.I. N.I.

Filter Kit - Shallow .................................................................................................... Filter Kit - Deep ........................................................................................................ Filter - Internal Shallow Pan ...................................................................... 29537514 Filter - Internal Deep Pan .......................................................................... 29537617 Filter - External Spin On ........................................................................... 29537268

N.I. N.I.

Front Pump ............................................................................................................. Extension Housing ...................................................................................................

METAL CLAD SEALS

10

ALLISON (M74) 1000/2000/2400 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Piston - Bonded C3/C4 .................................................................................... Piston - Bonded - Balance - C1 ........................................................................ Piston - Bonded - Balance - C2 - w/ Bleed Hole ................................................ Piston - Bonded - Balance - C2 - w/o Bleed Hole .............................................. Pump Body ..................................................................................................... Pump Wear Plate .............................................................................................. Pump Cover .................................................................................................... Turbine Shaft ................................................................................................... C1/C2 Drum w/ PTO Gear ................................................................................ C1 Hub ........................................................................................................... C2 Hub ...........................................................................................................

2 1 1 1 1 1 1 1 1 1 1

03-Up 00-Up 00-02 03-Up 00-Up 00-Up 00-Up 00-Up 00-Up 00-Up 00-Up

15528 15530 15531 15531A 15920 15922 15925 15930 15950 15953 15955

29537394 29537993 29536105 29539653 N.L. N.L. N.L. N.L. N.L. N.L. N.L.

N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Front Planet Package - P1 ................................................................................ Center Planet Package - P2 .............................................................................. Rear Planet Package - P3 ................................................................................. Main Shaft ....................................................................................................... Output Shaft - 2WD ......................................................................................... Output Shaft - 4WD ......................................................................................... Valve Body .......................................................................................................

1 1 1 1 1 1 1

00-Up 00-Up 00-Up 00-Up 00-Up 00-Up 00-Up

15962 15964 15966 15970 15972 15972B 15990

N.L. N.L. N.L. N.L. N.L. N.L. N.L.

N.I.

Solenoid: - Shift C,D,E ............................................................................................................ - TCC - PWM ........................................................................................................... - Trim A ................................................................................................................... - Trim B ................................................................................................................... - Modulated Pressure Control G ................................................................................ Switch - Pressure Manifold ....................................................................................... MLPS - Brown - 2 Connector ................................................................................... MLPS - 1 Connector ................................................................................................ Sensor - Input/Turbine/Output .................................................................................. Harness - Internal - 6 Solenoid ................................................................................. Harness - Internal - 7 Solenoid .................................................................................

ELECTRICAL PRODUCTS

N.I. N.I. N.I. N.I. N.I. N.I.

3 1 1 1 1 1 1 1 3 1 1

00-Up 00-Up 00-Up 00-Up 04-Up 00-Up 00-03 03-Up 00-Up 00-03 03-Up

5A-192 5A-187 5A-198 5A-199 5A-192 15D-176 15A-199 15A-199A 20A-199 35A-199 35A-199A

29536833 8683187 29533074 29533075 29536833 24222079 29540479 29541852 29536408 29541371 29539792

1 1 1 1

00-Up 00-Up 00-Up 00-Up

15Y01 TM-1000M TM-1000P TM-1000T

NL NL NL NL

MICELLANEOUS N.I. N.I. N.I. N.I.

Service Manual - Aftermarket .................................................................................... Service Manual - OEM .............................................................................................. Parts Manual - OEM ................................................................................................. Troubleshooting Manual - OEM ................................................................................

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

11

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

12

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

Allison Transmissions MT/B 640, 643, 644, 647, 650, 653, 654

21 Bolt Pan

REBUILDER KITS DESCRIPTION

Kits - 640-643 (1) Kits - 650-653 (2) Kits - 644 - PH1,2 Kits - 654 - PH1,2 Kit - 640-643/650-653 - w/Cork Neo - w/Teflon Seal Kit Kit - 640-643/650-653 w/Victopac - Vespel Ring Kit Kit - 644/654 - w/Cork/Neo Standard Ring Kit Kit - 644/654 - w/Victopac Vespel Ring Kit (29530326) Front Pump Reseal Kit (3) Kit - w/o Pan Gasket 640/643/650/653

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

QTY.

YEAR

1 1 1 1

-

1

-

K21900

1

-

K21900FW

1

-

K21900B

1 1

-

K21900HW

1

-

K21900NP

K2100 K2100A K2100B K2100D

GASKET & SEAL KIT

K2100-LS K2100A-LS K2100B-LS K2100D-LS

K21900-2

(1) To replace 29502306 Factory Master Kit, also order K21950 bearing kit and 21800 filter. (2) To replace 29502307 Factory Master Kit, also order K21950 bearing kit and 21800 filter. (3) Contains front pump gasket, rubber lathe cut seal, o-ring and pump bolt washers.

13

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1F 1F

Gasket - Oil Pan - Cork & Neoprene .......................................................................... Gasket - Oil Pan - Update - Armstrong® ................................................ (23016682)

1 1

-

13540X 13540W

29501160 29501160

3A 3A 5A 5A 7A 9A 9A 12A 12A 15B N.I. 18B

O - Ring - Lockup Clutch - Inner - Polyacrylate - exc. 644,654 ................................. Seal - Lathe Cut - Lockup Clutch - Inner - 644, 654 ................................................ Seal - Lathe Cut - Lockup Clutch - Outer - exc. 644, 654 ........................................ Seal - Lathe Cut - Lockup Clutch - Outer - 644, 654 ............................................... Seal - Lathe Cut - Lockup Clutch Backing Plate (Yellow Stripe) ................................. Gasket - Converter Pump Hub - 640,650 ................................................................. Gasket - Converter Pump Hub - 644, 654 ................................................................ Seal - Lathe Cut - Converter Pump Cover - exc. 644, 654 (Yellow Stripe) ................. Seal - Lathe Cut - Converter Pump Cover - 644, 654 (Green Stripe) ......................... Seal - Lathe Cut - Front Pump (Green Stripe) ........................................................... Seal - Washer - Front Pump Bolt ............................................................. (6834908) Gasket - Front Pump To Case ...................................................................................

1 1 1 1 1 1 1 1 1 1 12 1

-

3366PL 13176 13159 13177 13151 13150W 13174 13151 13175 13160 13161 13162

6770820 6770492 6758036 6758740 23016564 29536726 6771366 23016564 6880389 23016347 29512113 23046344

20B 21B

Lip Seal - Forward Clutch - Inner ............................................................. (8623121) Lip Seal - Forward Clutch - Outer ..............................................................................

1 1

-

3284L 13163

23015880 6833981

25C 26C

Lip Seal - Fourth Clutch - Outer ................................................................................ Lip Seal - Fourth Clutch - Inner ................................................................................

1 1

-

13163 3284L

6833981 23015880

28C 29C

Lip Seal - Third Clutch - Inner .................................................................................. Lip Seal - Third Clutch - Outer ..................................................................................

1 1

-

13164 13165

23011471 6883035

N.I. 32C 34C

O-ring - Center Support (Starting With Serial No. 100432) ........................................ Lip Seal - Second Clutch - Outer .............................................................................. Lip Seal - Second Clutch - Inner ..............................................................................

1 1 1

-

13172 13165 13164

6761244 6883035 23011471

47F 49F 52F 51F

Gasket - Power Takeoff Cover - Update - Armstrong® ........................... (23016683) Gasket - Lube Valve Adapter ..................................................................................... O-ring - Oil Filter Tube (Polyacrylate) ......................................................................... O-ring - Modulator ................................................................................ (23017367)

1 1 1 1

-

13158W 13166 3435PL 3410L

29501161 6884872 6762127 8658110

36E 37E 39E 43E 44E 55F 57F 57F 59F N.I. N.I. N.I.

Lip Seal - First Clutch - Outer .................................................................................... Lip Seal - First Clutch - Inner .................................................................................... Gasket - Adapter Housing ....................................................................... (6837442) Lip Seal - Low Clutch - Outer ................................................................................... Lip Seal - Low Clutch - Inner ................................................................................... Gasket - Rear Cover ................................................................................................. Gasket - Governor Cover - Fibre ................................................................................ Gasket - Governor Cover - Update - Armstrong® ................................... (23011670) O-ring - Governor Filter/Cooler Fitting ........................................................................ Washer - Drain Plug -Coated .................................................................................... Washer - Cover - Coated .......................................................................................... O-Ring - Converter Plug/Cooler Fitting (Brown) .........................................................

1 1 1 1 1 1 1 1 1-2 1 1 1

-

13169 13170 13171 13165 13170 13171 3914D 3914LW 13173 11423B 21154 13180

6883033 6883031 23045099 6883035 6883031 23045099 23011670 23018625 6882689 29507909 N.L. N.L.

60A 60A 63B 63B

Friction - Lockup Clutch - Graphitic - 640, 643,650, 653 - Not In Kits (4) ............... Friction - Lockup Clutch - 644, 654 - Not In Kits (5) ............................................... Friction - Forward Clutch (4) ................................................................................... Friction - Forward Clutch (5) ...................................................................................

1 1 5/6 5/6

-

R21106 W31102 R21103 W21103

23046108 23048511 23042200 23042200

65C 65C 67C 67C

Friction - Fourth Clutch (4) ..................................................................................... Friction - Fourth Clutch (5) ..................................................................................... Friction - Third Clutch (4) ....................................................................................... Friction - Third Clutch (5) .......................................................................................

4/5 4/5 3 3

-

R21103 W21103 R21104 W21104

23042200 23042200 23042201 23042201

69C 69C

Friction - Second Clutch (4) ................................................................................... Friction - Second Clutch (5) ...................................................................................

3/4 3/4

-

R21104 W21104

23042201 23042201

81E 81E

Friction - First Clutch (4) ...................................................................... (23042199) Friction - First Clutch (5) .........................................................................................

6 6

-

R11104 W11104

29529492 23042199

CLUTCH PLATES

(4) Raybestos brand plate. OEM approved heat-treated paper. (5) S.K. Wellman plate. OEM approved graphitic.

14

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

83E 83E 83E 83E

Friction - Low Clutch - 654 Phase 1 & 2 (4) ............................................................ Friction - Low Clutch - 654 Phase 1 & 2 (5) ............................................................ Friction - Low Clutch - exc. 654 Phase 1 & 2 (5) .................................................... Friction - Low Clutch - exc. 654 Phase 1 & 2 (4) ....................................................

7 7 5/6 5/6

-

R21101 W21101 W21104 R21104

23042210 23042210 23042201 23042201

86B 88C 90C 92C 95E 97E 97E

Steel - Forward Clutch .............................................................................................. Steel - Fourth Clutch ................................................................................................ Steel - Third Clutch ............................................................................... (23016608) Steel - Second Clutch ........................................................................... (23016608) Steel - First Clutch .................................................................................................... Steel - Low Clutch (654 Phase 1 & 2) ...................................................................... Steel - Low Clutch (Exc. 654 Phase 1 & 2) ..............................................................

5/6 4/5 3 3/4 6 8 6/7

-

21100 21100 21105 21105 21107 21102 21105

23016610 23016610 29516333 29516333 23016606 23045054 23016608

1 AR AR AR

-

21108 21718-R 21745-R 21746-R

29516333 23046718 23046745 23046746

CLUTCH PLATES (Cont.)

(4) Raybestos brand plate. OEM approved heat-treated paper. (5) S.K. Wellman plate. OEM approved graphitic.

BACKING PLATES 100C 102C 102C 102C

Fourth Clutch .......................................................................................................... 2-3 Clutch - .463 - .473 .......................................................................................... 2-3 Clutch - .476 - .486 .......................................................................................... 2-3 Clutch - .450 - .460 ..........................................................................................

105F 105F 105F

Filter Kit - Cork & Neoprene ...................................................................................... Filter Kit - Armstrong® ............................................................................................. Filter Kit - Stainless Steel Wire Mesh - 5" Pan (6) ......................................................

1 1 1

-

FK21800 FK21800W FK21800L

23019201 29502302 29528215

107F 107F N.I. N.I. 109F 109F

Filter - Paper ............................................................................................ (6883044) Filter - Stainless Steel Wire Mesh - 5" Pan (6) ......................................... (29527373) Filter - External Spin on Cartridge .............................................................................. Screen - Center Support .......................................................................................... Screen - Governor - Early - Prior To S/N 58071 ......................................................... Screen - Governor - Late - Start With S/N 58071 .......................................................

1 1 1 1 1 1

-

21800 21800L HD-223 21713 11712 21712

29527373 29532584 25010643 23010654 23045247 6882687

1 1

-

11820 11820A

3039092 29501199

FILTERS/FILTER KITS

(6) Use with auxiliary filter only.

VACUUM MODULATORS 111F

Modulator w/O-Ring (Large Can) ............................................................................ Modulator w/O-Ring (Small Can) .............................................................................

115B 115B 115B

Front Pump - 3.355" O.D. ........................................................................................ Front Pump - 3.881" O.D. - Update - Brown Viton .................................................... Front Pump - 3.380" O.D. - Viton - Shielded .............................................................

1 1 1

-

21200 21200A 21200B

6837228 23016643 23045556

117F 119F 119F

Selector Shaft .......................................................................................................... Rear Cover 3.628" O.D. ............................................................................................ Rear Cover 4.751" O.D. ............................................................................................

1 1 1

-

38511 11850 21850

23010610 6778050 6773311

N.I.

Bushing Kit ..............................................................................................................

1

-

K21902

N.L.

121A 123B 123B

Converter Cover ....................................................................................................... Front Pump Body - MT640, 650, 653 (Not Included In Kit) - 2.530 ....... (23046153) Front Pump Body - MT644, 654 (Not Included In Kit) - 2.580 ..................................

1 1 1

-

21000 21007 21008

6756782 29527101 23046152

123B 125C 127D 129D 129D

Front Pump Body ..................................................................................................... Center Support ........................................................................................................ Front Planetary Carrier - (I.D. Must Be Finished In Place) ............................................ Center Sun Gear - (I.D. Is Finished, No Further Machining Required) ......................... Center Sun Gear - (I.D. Must Be Finished In Place) ....................................................

1 1 1 2 2

-

21005 21003 21001 21002 21002X

6881926 23011924 6835385 29516211 6834503

METAL CLAD SEALS

BUSHINGS

15

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

131E 133F

Low Planetary Carrier - (I.D. Must Be Finished In Place) ............................................. Rear Output Shaft Bushing (Replaces Bearing 21219 In R. Output Shaft) ..................

N.I. N.I.

QTY.

YEAR

PART NO.

REFERENCE NO.

BUSHINGS (Cont.) 1 1

-

21004 21006

6835398 23016859

Sealing Ring Kit - Complete - 8 Rings ....................................................................... Sealing Ring Kit - Complete - 8 Rings - Vespel ..........................................................

1 1

-

K21901 K21901V

N.L. N.L.

135A 137B 137B 139B 139B 141B 143C

Converter Pump Hub ............................................................................................... Pump Support - Front .............................................................................................. Pump Support - Front - Vespel ................................................................................. Turbine/Converter .................................................................................................... Turbine/Converter - Vespel ....................................................................................... Front - Turbine Shaft ................................................................................................ Center Support ........................................................................................................

1 2 1 1 1 2 2

-

21300 21301T K21301V 21302 21302V 21303 21301T

6830187 23015617 23014632 6839163 23019653 6833999 23015617

145A

Spacer - Turbine: - .015" - Gold - exc. 644, 654 ................................................................................. - .015" - Gold - 644, 654 ......................................................................................... - .030: - Silver - exc. 644, 654 ................................................................................. - .030" - Silver - 644, 654 ........................................................................................ - .042" - Plain - exc. 644, 654 ................................................................................. - .042" - Plain - 644, 654 ......................................................................................... - .060" - Black - exc. 644, 654 ................................................................................ - .060" - Black - 644, 654 ........................................................................................ - .075" - Copper - exc. 644, 654 ............................................................................. - .075" - Copper - 644, 654 .....................................................................................

AR AR AR AR AR AR AR AR AR AR

-

11403 21403 11403A 21403A 11403B 21403B 11403C 21403C 11403D 21403D

6837429 6839976 6837430 6839977 6837431 6839978 6837432 6839979 6837433 6839980

147D 149D

Washer - Front Planetary: - Bronze .................................................................................................................. - Steel ......................................................................................................................

12 12

-

11413 11414

6839514 6833991

151D 153D

Washer - Center Planetary: - Bronze .................................................................................................................. - Steel ......................................................................................................................

8 8

-

21415 21416

6839375 23018960

155D 157D 160F

Washer - Rear Planetary: - Bronze .................................................................................................................. - Steel ...................................................................................................................... Washer - Center Support Bolt ...................................................................................

8 8 1

-

21415 21416 11422

6839375 23018960 23014094

158E 159E 163F N.I. 164D

Washer - Low Planetary: - Bronze (Exc. 644, 654) ......................................................................................... - Steel (644, 654) .................................................................................................... Washer - Output Flange ............................................................................................ Washer - Drain Plug -Coated .................................................................................... Washer - Rear Sun Gear (Plastic) ..............................................................................

12 8 1 1 1

-

11416 21424 11421 11423B 21418

6839376 23018961 29500739 29507909 29524362

N.I. N.I. N.I. 165B/C

Bearing Kit (Contains 2 Ea - 21782, 21799 & one 11404) ........................................ Bearing Kit - Complete - 643 .................................................................................... Bearing Kit - Complete - 653 .................................................................................... Thrust Bearing Assembly - Forward Clutch ...............................................................

1 1 1 2

-

K21950 K21950C K21950D 21799

N.L. N.L. N.L. 23015799

167B/C 169A 179A 287A

Front & Center Support Bearing ................................................................................ Thrust Bearing - Converter Stator .............................................................................. Bearing - Converter Hub - 640, 650 ......................................................................... Bolt - Torque Converter Hub .....................................................................................

2 1 1 1

-

21782 11404 21883 96-178

23019782 23016866 23048030 23014542

SEALING RINGS/RING KITS

THRUST WASHERS/NEEDLE BEARINGS

16

BEARINGS

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS Hard Parts may only require the base number for OEM/Aftermarket New or a "-R" suffix for remanufactured. Exceptions are listed individually. NOTE: A separate column is provided to indicate a primary or specific brand/type. 133F 175A 176A

Roller Bearing - See 21006 Under Bushings ....................................................... Nut - Flex Plate .................................................................................................. Washer - Flex Plate ............................................................................................

6 6

-

21214 21154

23046154 23014462

177A

Converter Hub: - 1st Design - 640, 650 - Bushing Style - 8 Bolt ................................................ - 2nd Design - 640, 650 - Bearing Style (w/bearing) 8 Bolt ................................ - 2nd Design - 640, 650 - Bearing Style (w/o bearing) 8 Bolt ............................. - 3rd Design - .683 Gear - Bushing Style - 8 Bolt ............................ (23016722) - 4th Design - 1.00 Gear - MT644, 647, 654 - Bearing Style - 12 Bolt(23017446) - 4th Design - MT644, 647, 654 - Bushing Style - 12 Bolt ................................ Bearing - Converter Hub - 640, 650 .................................................................. Converter Cover Stud ........................................................................................ Converter Cover Nut ......................................................................................... Race, Converter Hub Bearing - H.D. - 640, 650 (Bearing Style Hub) ................... Race, Converter Hub Bearing - H.D. - 640, 650 (Bushing Style Hub) .................. Race, Converter Stator - MT643 ........................................................................ Converter Stator Roller ...................................................................................... Converter Stator Spring ..................................................................................... Locking Key, Converter Cover - Football Key ..................................................... Strip Lock - Converter Hub - 644, 654 .............................................................. Strip Lock - Converter Hub - exc. 644, 654 .......................................................

1 1 1 1 1 1 1 6 24 1 1 1 10 10 1 6 4

-

21206 21204A 21204 21204C 21204E 21204D 21883 21508 21139 21907 21907A 21226 11211 11210 21209 21212 11212

6837203 23013906 23013906 29507140 23046638 23016723 23048030 6839508 190139 23013907 9440257 6837206 6774968 29513517 6772552 6880899 6769631

R

1 1 1 1 1

-

K21636 K21636A K21637 K21637A 21940

29527499 29527490 23046638 23017114 23018593

R R R R R

1 1 1 1 2

-

21871 21872 21751 21763 21942

29515355 23015872 23016751 23016763 6834230

1 1 1

-

K21201 K21201C K21201D

N.L. N.L. N.L.

1 1 1 1 1 1

-

21201-2 21201-4 21201-7 21201-9 21201-11 21201-13

N.L. N.L. N.L. N.L. N.L. N.L.

1 1 1 1 1 1

-

21201-1 21201-3 21201-6 21201-8 21201-10 21201-12

N.L. N.L. N.L. N.L. N.L. N.L.

179A 181A 182A 183A 183A 185A 187A 189C 190B 191A 191A 193B

194C 195B

196C 197B

198B

199B

Pump Body w/Gears: - .683 Gears - 640, 650 ................................................................ (23046636) - .683 Gears - Late 640, 650 ......................................................... (23016889) - .818 Gears - MT654 ...................................................................................... - 1.00 Gears - Bushing Design - Late MT644, 647, 654 .................................... Support - Center - w/ bushing .......................................................................... Pump Support: - Early - MT643,653 ..................................................................... (23015871) - Early - MT644,654 - (Mates w/ Ref. #23046638 Body & Gears) .................... - Late - MT643,653 - (Mates w/1" Pump Body Gear) ........................................ - Late - MT644,654 - (Mates w/1" Pump Body Gear) ........................................ Piston - Center Support - 2nd/3rd Clutch .......................................................... Kit - Front Pump Gears: - exc. 644/654 - Standard. O.D. - .6835 - .6845 .............................................. - 644/654 - Standard. O.D. - .8185 - .8190 ...................................................... - 647 - Standard. O.D. - 1.00 Gears ................................................................... Driven Gear Only: - exc. 644/654 - Standard O.D. - .6835 ........................................................... - exc. 644/654 - .060 Oversize O.D. - .6835 ..................................................... - 644/654 - Standard O.D. - .8185 ................................................................... - 644/654 - .060 Oversize O.D. - .8185 ............................................................ - 647 - Standard O.D. - 1.00 ........................................................................... - 647 - .060 Oversize O.D. - 1.00 ..................................................................... Drive Gear Only: - exc. 644/654 - Standard O.D. - .6835 ........................................ (23015392) - exc. 644/654 - .060 Oversize O.D. - .6835 ..................................................... - 644/654 - Standard O.D. - .8185 ................................................................... - 644/654 - .060 Oversize O.D. - .8185 ........................................................... - 647 - Standard O.D. - 1.00 ............................................................................ - 647 - .060 Oversize O.D. - 1.00 .....................................................................

17

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

HARD PARTS (Cont.) 200E 202E 204B

Ring Gear Hub - (Hardened) - MT653 ............................................................... Ring Gear - 1st Clutch - MT653 ........................................................................ Ground Sleeve - Finished I.D. Bearing Installed: - 640, 650 Early Style - Silver Single Spline w/o Step .......................................... - 640/650 Late Style - Silver Single Spline w/ Step .............................................. - 644, 654 Early Style - Silver Dual Spline w/o Step .......................... (23014306) - 644/654 Late Style - Black Dual Spline w/ Step ................................................

1 1

-

21325 21568

29506325 6835568

1 1 1 1

-

21202 21202A 21203 21203A

23014527 23040476 29507674 29507673

214C 216C 218D 220D

Roller Bearing - Front Pump (Ina Brand) ............................................ (9438017) Roller Bearing - Front Pump (Torrington Brand) ................................. (9438017) Turbine Shaft .................................................................................................... Turbine Shaft - 654 ........................................................................................... Housing - Forward - w/o Shaft - MT643, 653 .................................................... Hub - Forward Clutch - exc. 644, 654 ............................................................... Hub - Fourth Clutch Driving - exc. 644, 654 ..................................................... Hub - Fourth Clutch Driving - 644, 654 ............................................................. Lock Nut - Third Clutch Spring Retainer - Push On ............................................ Lock Nut - Second Clutch Spring Retainer - Push On ........................................ Front Carrier Replacement Housing w/6 Pins ...................................................... Rear Carrier - MT653 .........................................................................................

1 1 1 1 1 1 1 1 4 4 1 1

-

21223A 21223 21785 21785B 21172 21222 21221 21221B 11213 11213 RH21565 21642

29503987 29503987 23012785 23019222 23017172 6834222 6834221 23017267 3909063 3909063 6882564 6835642

222D 224D 226D 228D 230D 232D 234D 236D 238D 238D 240A 242D 244D 246D 248D 250D 253F 253F 255F

Sun Gear - Center w/Bushings Installed ............................................................. Sun Gear - Rear ................................................................................................ Pin - Front Planetary .......................................................................................... Needle Roller - Front Planetary ........................................................................... Kit - Front Planetary Repair ................................................................................ Pin - Center Planetary ........................................................................................ Needle Roller - Center Planetary ......................................................................... Kit - Center Planetary Repair .............................................................................. Main Shaft - 643, 653 ....................................................................................... Main Shaft - 644/654 ........................................................................................ Piston - L/U - 640, 650 ..................................................................................... Spiral Ring - Rear Sun Gear To Planetary ............................................................ Pin - Rear Planetary ........................................................................................... Needle Roller - Rear Planetary ............................................................................ Kit - Rear Planetary Repair ................................................................................. Roller Bearing - Output Shaft - 640, 643 ............................................................ Bolt - Case To Center Support - Anchor 2-1/4" .................................................. Bolt - Case To Center Support - Anchor 3" ........................................................ Manual Selector Shaft Kit ..................................................................................

1 1 6 120 1 4 72 1 1 1 1 1 4 72 1 1 1 1 1

-

21606 21901 11215 11919 K21215 21216 21920 K21216 21456 21456B 21845 21224 21216 21920 K21216 21219 21220 31220 K11235

29516215 6883901 6834309 9426919 N.L. 6835567 6834915 N.L. 23013456 23017699 6770845 6834583 6835567 6834915 N.L. 9418483 23013398 23045343 23017610

257F 259E

Tube - Oil Filter - Updates Prior To S/N 58071 ..................................................... Pin - Low Planetary - exc. 644, 654 .................................................................. Pin - Low Planetary - 644, 654 .......................................................................... Needle Roller - Low Planetary - exc. 644, 654 .................................................... Needle Roller - Low Planetary - 644, 654 ........................................................... Kit - Low Planetary Repair - exc. 644, 654 ......................................................... Kit - Low Planetary Repair - 644, 654 ................................................................ Bolt - Output Flange ......................................................................... -23014159 Nut - Self-lock Hex - Rear Output Shaft .............................................................. Governor: - I.D. No. 461 .................................................................................................. - I.D. No. 462 .................................................................................................. - I.D. No. 463 .................................................................................................. - I.D. No. 465 .................................................................................................. - I.D. No. 738 .................................................................................................. - I.D. No. 739 ..................................................................................................

1 6 4 114 124 1 1 1 1

-

21225 11216 21211A 11920 21920 K21217 K21211A 11222 21956

6883045 6831679 6880019 9426920 6834915 N.L. N.L. 29510838 6771144

1 1 1 1 1 1

-

11410A 11410B 21410 21410A 21410B 21410C

6885570 6885571 6885572 6881471 6882737 6882736

206B 206B 208B 208B 209B 210B 212B

261E 263E 265F 267F 270F

18

R

R

ALLISON MT/B 640, 643, 644, 647, 650, 653, 654 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

R

1

-

21294

29524116

R R R R R

1 1 1 1 1 1 1 1 1 6 1 1 21 1 1 1 1

-

21596 21594 21598 21825 21257 21804 650M-CASE 96-178 11999U 565P DP-789 K34411A 96-175A 11610 21870 DF593B K11250

23018596 23018594 23018598 23011825 23017257 6882804 23011779 23014542 N.L. N.L. N.L. 6883938 29500738 29503665 23045870 N.L. 6775657

HARD PARTS (Cont.) 272A 277A

280C 280C 282D 285F 287A 290E N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Converter Cover ............................................................................. (23046294) Converter/Pump Assembly - (Impeller) - MT643, 653: - Ratio TC350 .................................................................................................. - Ratio TC360 .................................................................................................. - Ratio TC370 .................................................................................................. Housing - 4th Clutch - MT643, 653 .................................................................. Housing - 4th Clutch - MT644, 654 .................................................................. Gears - Pinion - Center/Rear - MT643, 653 - (4 Per Set) ..................................... Main Case ........................................................................................................ Bolt - Torque Converter Hub .............................................................................. Tube & Dip Stick Assembly - Universal ............................................................... Carrier Replacement Pins ................................................................................... Drain Plug - Oil Pan ........................................................................................... Kit - Governor Gear - Exc. Bronze ...................................................................... Pan Bolt ............................................................................................................ Reverse Signal Switch - Backup Light ................................................................ Sleeve - Front Pump - Support - MT640 ............................................................ Support Repair Sleeve - Center - MT643 ............................................................ Spring & Roller Kit, Converter Stator - 10 Springs & Rollers ................................

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

TIP

Use this chart to identify front support and charging pump applications for MT600 Series Allison Transmissions: MT640, 643,650, 653

Front Support, Early Models: Front Support, Late Models: Pump Assembly, Early Models: Pump Assembly, Late Models: NOTE:

29515355 (23015871 29514491 (23016751) 29527499 (23046636) 29527490 (23016889)

MT644, 647, 654 23015872 23016763 29527509 29527481

(23015872) (23016763) (23046638) (23017114)

To correctly identify which application YOUR transmission requires, the assembly number on each unit must be provided. The old numbers are in parenthesis, the new ones are in bold.

19

ALLISON MD3060/3560/B300/B400 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. DESCRIPTION

QTY.

DELUXE KIT

YEAR

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

REBUILDER KITS Kits Kits - #29541087- OVH Kits - #29537068 - VB Sub

1 1 1

-

K1400

ILL.

DESCRIPTION

K1400-LS

QTY.

YEAR

K14900M K14900 K14900-2

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS N.I. N.I. N.I. N.I. N.I.

Gasket - Rear Cover ................................................................................................. Gasket - Front Housing ............................................................................................ Gasket - Oil Pan - Channel Plate - Upper ................................................................... Gasket - Oil Pan - Channel Plate - Lower ................................................................... Seals - Face - Valve Body .........................................................................................

1 1 1 1 5

-

13287 13288 13472 13473 13376

29534354 29503288 29503283 29535230 23041376

N.I.

Friction: ................................................................................................................... C1 - External Tooth .................................................................................................. C2 ........................................................................................................... 29516170 C3 ........................................................................................................................... C4 ........................................................................................................................... C5 ........................................................................................................... 29532371

6 6 5 5 7

-

R14100 R14102 R14104 R14104 R14106

29536334 29536335 29536336 29536336 29536337

Steel: C1 - Internal Tooth ................................................................................................... C2 ........................................................................................................................... C3 ........................................................................................................................... C4 ........................................................................................................................... C5 ........................................................................................................................... Plate - Return - C3/C4 .............................................................................................

6 6 4 5 8 2

-

14101 14103 14105 14105 14107 14110

29536343 29536344 29536345 29536345 29536346 29501424

1 1 1 1

-

14800 14800A 14803 14802

29526899 29526898 29537067 29539579

1 1

-

14200 14850

29507528 29541736

1

-

K14902

N.L.

1

-

K14901

N.L.

CLUTCH PLATES

N.I.

FILTERS/FILTER KITS N.I. N.I. N.I. N.I.

Filter Filter Filter Filter -

Cartridge 4" .................................................................................................. Cartridge 6" .................................................................................................. Suction ........................................................................................................ External Spin On ........................................................................... 29537268

N.I. N.I.

Front Pump ............................................................................................................. Extension Housing ................................................................................... 29515690

N.I.

Bushing Kit ..............................................................................................................

N.I.

Sealing Ring Kit .......................................................................................................

METAL CLAD SEALS BUSHINGS SEALING RINGS/RING KITS HARD PARTS - NEW ILL.

N.I. N.I. N.I.

20

DESCRIPTION

BRAND

Ground Sleeve - w/o PTO - 3060 ...................................................................... Ground Sleeve - w/ PTO - 3560 ......................................................................... Piston - Bonded - C3/C4 ...................................................................................

QTY.

YEAR

1 1 2

-

PART NO.

14984 14984B 14528

REF NO.

29516484 29516486 29540483

ALLISON MD3060/3560/B300/B400 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

1 1 1 1 1

-

PART NO.

REF NO.

HARD PARTS - NEW N.I. N.I. N.I. N.I.

Main Shaft: - Helical Cut Gear .............................................................................................. - Straight Cut Gear ............................................................................................ Lock-Up Piston ................................................................................................ Lock-Up Backing Plate ...................................................................................... Drain Plug .........................................................................................................

14956 14956B 14947 14946 DP-790

29501543 29527781 29500939 29514804 29534362

ELECTRICAL PRODUCTS N.I. N.I.

Solenoid Group (7 Solenoids) .................................................................................. Solenoids: - C6 - PWM Regulator .............................................................................................. - Grade Retard .........................................................................................................

7

-

31A-436

N.L.

1 1

-

5A-436E 5A-436F

29537370 29537373

N.I.

Switch - Valve Body Pressure ...................................................................................

1

-

15A-437

29506484

N.I.

Sensor - Input/Output Speed ....................................................................................

2

-

20A-436

29509637

-

K1299 TM-3060M TM-3060P TM-3060T TM-3061T

N.L. N.L. N.L. N.L. N.L.

MISCELLANEOUS PRODUCTS N.I. N.I. N.I. N.I. N.I.

Cooler/Heat Exchanger - MD3060/3560 - 20x24x1.5 ............................................... Service Manual - OEM .............................................................................................. Parts Manual - OEM ................................................................................................. Troubleshoot Manual #2 - OEM .............................................................................. Troubleshoot Manual #3 - OEM ..............................................................................

1 1 1 1 1

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

21

ALLISON HD4560/B500 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. DESCRIPTION

QTY.

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

REBUILDER KITS Kits - HD4560 Kits - HD4560 - OVH (29539672) Kits - HD4560 - VB Sub (29537070)

1 1 1

-

K1400R

ILL.

DESCRIPTION

N.I. N.I.

Gasket - Oil Pan - Channel Plate - Upper ................................................................... Gasket - Oil Pan - Channel Plate - Lower ...................................................................

N.I.

K1400R-LS

QTY.

YEAR

K14900R K14900S K14900S-2

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS 1 1

-

13350 13351

29501099 29530531

Friction: ................................................................................................................... C1 - External Tooth .................................................................................................. C2 ........................................................................................................................... C3/C4 ..................................................................................................................... C5 ........................................................................................................................... C6 ...........................................................................................................................

7 7 10 8 8

-

R14100M R14102M R14104M R14106M R14108M

29536338 29536339 29536340 29536341 29530496

Steel: C1 - Internal Tooth ................................................................................................... C2 ........................................................................................................................... C3C4 ...................................................................................................................... C5 ........................................................................................................................... C6 ...........................................................................................................................

6 7 9 9 9

-

14101M 14103M 14105M 14107M 14109M

29536347 29536348 29536349 29536350 29530495

1 1 1

-

14800 14800A 14803

29526899 29526898 29537067

1 1

-

14200P 14850P

29505859 29515691

1

-

K14902P

N.L.

1

-

K14901R

N.L.

CLUTCH PLATES

N.I.

FILTERS/FILTER KITS N.I. N.I. N.I.

Filter - Cartridge 4" .................................................................................................. Filter - Cartridge 6" .................................................................................................. Filter - Suction ........................................................................................................

N.I. N.I.

Front Pump ............................................................................................................. Extension Housing ...................................................................................................

N.I.

Bushing Kit ..............................................................................................................

N.I.

Sealing Ring Kit .......................................................................................................

ILL.

DESCRIPTION

METAL CLAD SEALS

BUSHINGS SEALING RINGS/RING KITS HARD PARTS - NEW N.I. N.I.

22

BRAND

Ground Sleeve - w/o PTO .................................................................................. Ground Sleeve - w/ PTO ....................................................................................

QTY.

1 1

YEAR

-

PART NO.

14984M 14984P

REF NO.

29516488 29516490

ALLISON HD4560/B500 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

HARD PARTS - NEW ILL.

N.I. N.I.

DESCRIPTION

BRAND

Main Shaft: - Helical Cut Gear .............................................................................................. - Straight Cut Gear ............................................................................................ Piston - Bonded - C3/C4 ...................................................................................

QTY.

YEAR

1 1 2

-

PART NO.

REF NO.

14956M 14956P 14528M

29505634 29505633 29514114

ELECTRICAL PRODUCTS N.I. N.I.

N.I.

Solenoid Group (7 Solenoids) .................................................................................. Solenoids: - C6 - PWM Regulator .............................................................................................. - Grade Retard .........................................................................................................

7

-

31A-436

N.L.

1 1

-

5A-436E 5A-436F

29537370 29537373

Sensor - Input/Output Speed ....................................................................................

2

-

20A-436

29509637

1 1

-

TM-4560M TM-4560P

N.L. N.L.

MISCELLANEOUS N.I. N.I.

Service Manual - OEM .............................................................................................. Parts Manual - OEM .................................................................................................

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

23

ALLISON HT740, 750, 754 Allison Transmissions HT740, 750, 754

DESCRIPTION

QTY.

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

REBUILDER KITS Kits - HT740/754 (1) (2) Kits - CT700 - Hydraulic (23012606) Kits - CT700 - Electronic (ATEC) (29508019)

1 1

-

1

-

K3100-LS

K31900X K31900C K31900D

(1) Does not contain steel front support gaskets. See gasket component listing below for support gasket listing. (2) Reference No. for O/H Kit K31900X is 29532370 (supersedes 23019327). ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Gasket - Oil Pan - Cork & Neoprene .......................................................................... Gasket - Oil Pan - Armstrong® ................................................................................. Gasket - Oil Pan - Refuse Service - HT740 ................................................................ Gasket - Converter Pump Hub .................................................................................. Gasket - Rear Cover ................................................................................................. Gasket - Front Support - Steel - 1976 or Later Models - DRD .................................... Gasket - Front Support - Steel - Exc. 1976 or Later Models - DRD ............................. O-Ring - Filler Tube ..................................................................................................

1 1 1 1 1 1 1 1

-

13740X 13740W 13740R/S 13174A 13185 13196 13196A 13178

23016681 23016681 23045042 6880901 6839213 6880912 23046658 23013114

N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Seal - Converter Pump - Lathe Cut ........................................................................... Seal - Lockup - Inner - Lathe Cut ............................................................................. Seal - Lockup - Outer - Lathe Cut ............................................................................. Seal - Front Pump - Lathe Cut .................................................................................. Seal - Converter Hub - Lathe Cut .............................................................................. Seal - Lip - 2-3 Outer ............................................................................................... Seal - Lip - 1st Inner ................................................................................................ Washer - Drain Plug - Coated ................................................................................... Washer - Center Support .......................................................................................... Washer - Neutral Switch ...........................................................................................

1 1 1 1 1 1 1 1 1 1

-

13175 13176 13177 13184 13519 13190 13192 11423B 31422 31425

6880389 6770492 6758740 6837255 23045519 23011454 23011458 29507909 6880077 6839761

CLUTCH PLATES N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Friction - Lockup Clutch - Not in Kits (4) ............................................................... Friction - Forward Clutch (3) ............................................................... (23042199) Friction - Forward Clutch (4) .................................................................................. Friction - Fourth Clutch (3) ................................................................. (23042199) Friction - Fourth Clutch (4) .................................................................................... Friction - Third Clutch (3) ...................................................................................... Friction - Second Clutch (3) .................................................................................. Friction - First Clutch (3) ........................................................................................ Friction - Low Clutch (4) .......................................................................................

1 5 5 5 5 4 6 6 6

-

W31102 R11104 W11104 R11104 W11104 R31104 R31104 R31104 W31101

23048511 29529492 23042199 29529492 23042199 23010439 23010439 23010439 23041786

N.I. N.I. N.I. N.I. N.I.

Steel - Forward Clutch .............................................................................................. Steel - Fourth Clutch ................................................................................................ Steel - Third Clutch - .0993 - .1063" - Red ............................................................... Steel - Second Clutch - .0993 - .1063" - Red ........................................................... Steel - Second Clutch - .1161 - .1231" ....................................................................

5 5 AR AR AR

-

31100 31100 31105 31105 31106

6834679 6834679 6834488 6834488 6834720

(3) Raybestos brand plate. OEM approved heat-treated paper. (4) S.K. Wellman plate. OEM approved graphitic.

24

ALLISON HT740, 750, 754 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES (cont.) N.I. N.I. N.I. N.I.

Steel - First Clutch - .0995 - .1025" - Red ................................................................ Steel - First Clutch - .1161 - .1231" .......................................................................... Steel - Low Clutch - .0995 - .1025" - Red ................................................................ Steel - Low Clutch - .1161 - .1231" .........................................................................

AR AR AR AR

-

31107 31108 31107 31108

23047771 23047772 23047771 23047772

N.I. N.I. N.I.

Backing Plate - Lockup Clutch - Not in Kit ................................................................ Backing Plate - 3rd Clutch ....................................................................... (6834319) Backing Plate - 4th Clutch ........................................................................................

1 1 1

-

31957 31731 31715

23016957 29500731 23011235

N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Filter Kit - w/6" Pickup Tube - Early ........................................................................... Filter Kit - w/7" Pickup Tube ..................................................................................... Filter - w/6" Pickup Tube - Early ............................................................. (23013624) Filter - w/7" Pickup Tube ....................................................................... (23013625) Filter - Spin-On - 2 Qt. Capacity ................................................................................ Filter - Spin-On - 2 Qt. Capacity - w/ Adapter ............................................................ Screen - Governor ....................................................................................................

1 1 1 1 1 1 1

-

FK31800 FK31800A 31800 31800A 31801 31801K 11712

6839945 29530564 29505562 29505563 N.L. N.L. 23045247

N.I. N.I. N.I.

Front Pump ............................................................................................................. Rear Cover ............................................................................................................... Manual Lever ...........................................................................................................

1 1 1

-

31200 21850 38511

23016947 6773311 23010610

N.I. N.I. N.I. N.I. N.I.

Support Housing - Center ........................................................................................ Front Planetary ......................................................................................................... Sun Gear - Center - Front & Rear .............................................................................. Sun Gear - Low Clutch ............................................................................................ Output Shaft ............................................................................................................

1 1 2 1 1

-

31003 31001 31002 31004 34002

6883005 6835322 29506041 6883007 23015807

N.I.

Sealing Ring Kit - Complete ......................................................................................

1

-

K31901

N.L.

N.I. N.I. N.I. N.I. N.I. N.I.

Washer - Center Carrier - Steel .................................................................................. Washer - Center Carrier - Bronze ............................................................................... Washer - Rear Carrier - Steel ..................................................................................... Washer - Rear Carrier - Bronze .................................................................................. Washer - Center Support .......................................................................................... Washer - Neutral Switch ...........................................................................................

31415 31416 31417 31418 31422 31425

6837630 6839511 6837629 6839512 6880077 6839761

FILTERS/FILTER KITS

METAL CLAD SEALS

BUSHINGS

SEALING RINGS/RING KITS THRUST WASHERS/NEEDLE BEARINGS 8 8 8 8 1 1

-

QTY.

YEAR

1 1 1 1 1 1 1 1 1 10 10 1 1

-

HARD PARTS - NEW ILL.

N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

DESCRIPTION

BRAND

Pump Assembly - Two Gear ............................................................ (6834749) Pump Assembly - Three Gear (3 Udder) .......................................... (6838843) Pump Hub ....................................................................................................... Pump Hub - New O-Ring Style ......................................................................... Pump Plate - Two Gear ..................................................................................... Pump Plate - (3 Udder) .................................................................................... Pump Gear - Bearing - HT740 .......................................................................... Pump Gear - Shaft Pin - HT740 - Threaded hole for easy removal. ..................... Pump Support - w/Ground Sleeve - HT740 ..................................... (6883950) Stator Spring - (10 Per Stator) .......................................................................... Stator Roller - (10 Per Stator) ............................................................................ Stator Race - Freewheel Rotor .......................................................................... Stator Assembly - (740 Series) .........................................................................

PART NO.

31206 31206A 31204 31204A 31201 31201A 31210 31888 31950 31535 31976 31293 31462

REF NO.

29510666 29508022 6834741 23045371 6834739 6838844 23012921 6834888 23047298 23018535 6837976 6772293 6772462

25

ALLISON HT740, 750, 754 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

BRAND

QTY.

YEAR

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 8 8 1 1 1 6 4 4 4 1 4 6 4 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1

-

PART NO.

REF NO.

HARD PARTS - NEW (Cont.) N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Stator Repair Kit (Inc. 1 Ea. 23017442 Plate and 29506485 Plate; and 10 Ea. 6771018 Rivet) ........................................................................................... Roller ................................................................................................................ Center Support Repair Sleeve ............................................................................ Driven Gear - Small - w/o Bearing ....................................................................... Driven Gear - Small - w/Bearing .......................................................................... Drive Gear - Large - HT740 Drive Lugs ............................................................... Drive Gear - Large - HT740 Drive Lugs - Oversize on O.D. .................................. Ground Sleeve - Finished I.D. - Bearing Installed ................................................. Ground Sleeve - Bearing .................................................................................... Bearing - Front Support - Torrington Brand ........................................................ Bearing Retainer - Converter .............................................................................. Locking Key - Converter Cover (Football Key) ................................................... Sun Gear - 31 Teeth .......................................................................................... Sun Gear - 32 Teeth .......................................................................................... Sun Gear - Front ............................................................................................... Caged Bearing - Front Planet - (6 Per) ................................................................ Caged Bearing - Center Planet - (8 Per) .............................................................. Caged Bearing - Rear Planet - (8 Per) ................................................................. Main Shaft - HT740 .......................................................................................... Main Shaft - HT750 .......................................................................................... Turbine Shaft .................................................................................................... Pin - Front Planet - Use in Planet 8635579 - HT740-750 .................................... Pin - Center Planet - Use in Planet 6835073 - HT740-750 .................................. Pin - Rear Planet - Use in Planet 6835628 - HT740 ............................................ Pin - Rear Planet - Use in Planet 6837501 - HT750 ............................................ Speedometer Drive Gear .................................................................................... Gear Set - Center Pinion - (4 Per Set) ................................................................. Gear Set - Front Pinion - (6 Per Set) ................................................................... Gear Set - Rear Pinion - (4 Per Set) .................................................................... Ring Gear - Front Planetary ................................................................................ Housing - 4th Clutch ........................................................................................ Governor - I.D. - 461 ........................................................................................ Governor - I.D. - 462 ........................................................................................ Governor - I.D. - 463 ........................................................................................ Governor Gear Kit ............................................................................. (8624939) Output Shaft - Nut - Self Lock Hex - Rear .......................................................... Manual Selector Shaft Kit .................................................................................. Carrier - Center - (Also Used In V730, Rear Carrier) ............................................ Front Carrier Replacement Flange - w/6 Pins ...................................................... Front Carrier Replacement Flange Pins Only ........................................................ Hub - Forward Clutch ....................................................................................... Hub - 4th Clutch Drive ...................................................................................... Hub - 4th Clutch - Early - (Housing) - 5 Pad (6) ............................................... Hub - 4th Clutch - Late - (Housing) - 10 Pad (6) ............................................. Hub - Turbine ................................................................................................... Piston - Lockup ................................................................................................ Lockup Plate - 2 Key ........................................................................................ Regulator Valve - Main Pressure ......................................................................... Tube & Dip Stick Assembly - Universal ...............................................................

7-SRK 31976 31446 31301-1 31301-2 31301-3 31301-4 31202 31209 31209 31436 21209 31225 31225A 31183 31920 31921 31922 31684 31684A 31785 11216 31217 31216 31216A 31455 31777 31778 31419 31327 31556 11410A 11410B 21410 K34411A 21956 K11235 31073 RF31580 31580P 31021 31605 31486 31485A 31034 31808 31957 31453 11999U

N.L. 6837976 23011446 6834976 6834979 6771084 6771084 23047199 9441863 9441863 6880436 6772552 6883935 29506042 6835183 9429635 9422966 9423442 6834684 6837484 6836404 6831679 6835182 6834662 6837478 6835455 6838417 6838418 6838419 6834327 23046556 6885570 6885571 6885572 6883938 6771144 23017610 6835073 6835580 N.L. 6839021 6835605 6834486 29506485 6837034 29503808 23016957 6834453 N.L.

5A-439 5A-439A

23019308 23019309

(6) Check to see if lip seal sets on housing or piston to get correct housing.

ELECTRICAL PRODUCTS N.I. N.I.

26

Solenoid - White - 6 per ........................................................................................... Solenoid - Black - 3 per ............................................................................................

1 1

-

ALLISON 730V DRIVE To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate. ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS N.I.

Gasket - Oil Pan .........................................................................................................

1

-

13740V

QTY.

YEAR

PART NO.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

-

23014239

HARD PARTS - NEW ILL.

N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

DESCRIPTION

BRAND

Bearing - Caged - Main Shaft ............................................................................. Pump - 2 Gear .................................................................................................. Pump Gear - Shaft Pin ....................................................................................... Drive Gear - w/Double “D” Flats ......................................................................... Bearing Journal Repair Race .............................................................................. Housing Converter ............................................................................................ Pump Hub ........................................................................................................ Ring Gear ......................................................................................................... Hub .................................................................................................................. Gear ................................................................................................................. Ring Gear ......................................................................................................... Drum ................................................................................................................ Carrier - Rear ..................................................................................................... Output Shaft ..................................................................................................... Gear Speedometer ............................................................................................. Support ............................................................................................................ Retainer ............................................................................................................ Rear Cover ........................................................................................................ Center Support ................................................................................................. Retainer ............................................................................................................ Forward Clutch - H.S.C. .................................................................................... Sleeve ............................................................................................................... Stator ...............................................................................................................

37333 K37206 31888 31301-6 31704 37951 37204 37703 37233 31183 31327 37334 31073 37028 31455 37962 37383 37847 37926 37640 37996 37948 31462

REF NO.

6751723 6881051 6834888 6881052 9439704 6880951 6880952 6883703 6838233 6835183 6834327 6834333 6835073 6881028 6835455 6880962 6778383 6880847 23013926 6838640 6880996 6880948 6772462

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

27

ALLISON CT/CLT/CRT3000 (3340/3461) To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

REBUILDER KITS DESCRIPTION

QTY.

CRT3000 Series (6775438) CT/CLT/ 3340-3461 Series (6775434) -

ILL.

1 1

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

-

OVERHAUL KIT

GASKET & SEAL KIT

AK33900 AK33900A

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES N.I. N.I. N.I.

CRT 3000: Friction - All - 3000 Series ........................................................................................ Steel - 6T Wide - 3000 Series ................................................................................... Steel - 21T Narrow - Various - 3000 Series ................................................................

AR AR AR

-

33103 33100 33102

6768446 6837690 6837442

N.I. N.I. N.I. N.I. N.I. N.I. N.I.

CT/CLT/ 3340-3461: Friction - Splitter Overdrive ........................................................................................ Friction - Splitter Direct/Hi-Range .............................................................................. Friction - Low, Reverse, Intermediate ........................................................................ Friction - L/U ........................................................................................................... Steel - Splitter Overdrive ........................................................................................... Steel - Splitter Direct/Hi-Range ................................................................................. Steel - Low, Reverse, Intermediate ...........................................................................

2 AR AR 1 2 AR AR

-

33105B 33107B 33103B 33110B 33104B 33106B 33102B

6759048 6830950 6835996 6770647 6771349 6770917 6770264

N.I. N.I.

Backing Plate - Splitter Direct .................................................................................... Backing Plate - Hi-Range ..........................................................................................

AR AR

-

33715B 33715D

6771348 6770765

N.I. N.I. N.I.

Filter - Steel Screen - 3000 Series .............................................................................. Filter - Steel Screen - 3340 Series .............................................................................. Filter - Paper Screen - 3340 Series ............................................................................

1 1 1

-

33800 33800B 33800C

6769996 6768472 5578261

QTY.

YEAR

FILTERS/FILTER KITS

HARD PARTS - NEW ILL.

DESCRIPTION

BRAND

PART NO.

REF NO.

N.I. N.I. N.I.

Charging Pump ................................................................................................ Ground Sleeve .................................................................................................. Ground Sleeve (Repair Sleeve) ...........................................................................

1 1 1

-

33920 33923 33923S

23046402 6775868 6775857

N.I. N.I. N.I.

Converter Turbine ............................................................................................. Splitter Carrier - w/Turbine Shaft ......................................................................... Splitter Shaft Assembly ......................................................................................

1 1 1

-

33930 33964 33965

6779941 6775859 6775877

N.I. N.I. N.I. N.I. N.I. N.I.

Sun Gear - Low ................................................................................................ Input Gear - Terex ............................................................................................. Output Gear - Terex ........................................................................................... Idler Gear - Terex ............................................................................................... Pin Gear - Splitter Carrier .................................................................................... Pin Gear - Output Shaft Carrier ...........................................................................

1 1 1 1 1 1

-

33958 33981 33982 33983 33216 33216B

6779667 9209334 9157334 9232489 6754852 6756102

N.I. N.I. N.I. N.I. N.I.

Hub Converter .................................................................................................. Race Stator ....................................................................................................... Diaphragm Assembly/Late Style ......................................................................... Bushing - Selector Shaft .................................................................................... Cap - Drop Box .................................................................................................

1 1 1 1 1

-

33204 33907 33714 33009 33130

6758781 6768829 6836936 6837124 9232490

28

ALLISON TT2000/3000/4000 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

REBUILDER KITS DESCRIPTION

QTY.

Rebuilder Kits - TT2000 (6838897) Rebuilder Kits - TRT2000 (6838902) Rebuilder Kits - TT3000 (23012131) Rebuilder Kits - TT/TRT4000 (6880399)

ILL.

1 1 1 1

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

-

OVERHAUL KIT

GASKET & SEAL KIT

AK33900M AK33900N AK33900P AK33900R

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

-

33103M 33103N 33103P 33100 33102

6775541 23010122 23010871 6837690 6837422

K33400P

N.L.

CLUTCH PLATES N.I. N.I. N.I. N.I. N.I.

Friction - Bronze - Early ........................................................................................... Friction - Graphtic - Late .......................................................................................... Friction - High - Range Transfer ................................................................................ Steel - 6T Wide ........................................................................................................ Steel - 21T Narrow - Various - Low ...........................................................................

N.I.

Bearing Kit - TT2000 ................................................................................................

1 1 1-2 1 1

THRUST WASHERS/NEEDLE BEARINGS 1

-

HARD PARTS - NEW ILL.

N.I. N.I.

N.I. N.I. N.I. N.I.

N.I.

N.I.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REF NO.

Pump Gear - Set - TT2000 ............................................................................... Charging Pump: - w/ 2 Bolt Pad - Early TT2000 .......................................................................... - w/ 6 Bolt Pad - TT2000/3000 ......................................................................... - TT4000 .......................................................................................................... Ground Sleeve - TT2000/3000 ..........................................................................

1

-

K33201A

N.L.

1 1 1 1

-

33920M 33920P 33920S 33923M

6885175 23011646 23011649 6880493

1st Turbine Drive Gear: - 60T - w/ 1 1/2" Snout - TT2000 ..................................................................... - 60T - w/ 2" Snout - TT2000/3000 .................................................................. 1st Turbine Driven Gear - 60T ............................................................................

1 1 1

-

33931M 33931P 33932M

6774671 23013426 23011628

Input Accessory Gear: - 40T - TT2000 ................................................................................................ - 48T - TT2000 ................................................................................................ - 42T - TT2000 ................................................................................................

1 1 1

-

33984M 33984P 33984S

23017247 23017248 23015965

Accessory Gear: - 44T ................................................................................................................ - 42T ................................................................................................................ - 42T - Ford Loader .......................................................................................... - Shaft PTO - TT2000 .......................................................................................

1 1 1 1

-

33985M 33985P 33985S 33987M

6777456 6776965 6838516 6836519

Bearing - Charging Pump - TT2000/3000 ..........................................................

2

-

TT1210

148409

TM-2000M TM-2000P

N.L. N.L.

MISCELLANEOUS N.I. N.I.

Service Manual - OEM .............................................................................................. Parts Manual - OEM .................................................................................................

1 1

-

29

ALLISON CLBT4000 (4460/HT70) To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

REBUILDER KITS DESCRIPTION

CLBT4000 (4460/HT70) (6774212)

ILL.

QTY.

1

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

-

OVERHAUL KIT

GASKET & SEAL KIT

AK37900

DESCRIPTION

BRAND

QTY.

YEAR

1 1 1 1 1 1 1 1

-

PART NO.

REF NO.

HARD PARTS - NEW N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

Charging Pump ................................................................................................ Stator Assembly ................................................................................................ Ground Sleeve .................................................................................................. Output Shaft ..................................................................................................... Transfer Drive Gear ............................................................................................ Piston - Lock-Up .............................................................................................. Backing Plate .................................................................................................... Stator Race .......................................................................................................

37920 37925 37923 37993 37991 37845 37846 37907

6772023 6772462 6834444 6775319 6775325 29503808 23016957 6772293

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________

30

ALLISON CLBT5000/6000/8000 To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

REBUILDER KITS DESCRIPTION

CLBT5000 - Early (23019147) CLBT5000/6000 - Late (29541551) CLBT8000 (29541552) ILL.

QTY.

1 1 1

YEAR

DELUXE KIT

MASTER O/H KIT

LESS STEELS KIT

-

OVERHAUL KIT

GASKET & SEAL KIT

AK37900M AK37900N AK37900P

DESCRIPTION

QTY.

YEAR

PART NO.

-

37103 37100

REFERENCE NO.

CLUTCH PLATES N.I. N.I.

Friction - Internal Spline - 5000/6000 Series .............................................................. Steel - External Spline - 5000/6000 Series .................................................................

ILL.

DESCRIPTION

1 1

23041616 6769326

HARD PARTS - NEW

N.I.

BRAND

Charging Pump: - 5000/6000 ..................................................................................................... - 5000/6000 - High Capacity ............................................................................ - 8000 ..............................................................................................................

QTY.

YEAR

PART NO.

REF NO.

1 1 1

-

37920M 37920P 37920S

6880125 23018418 6880121

1 1 1 1 1 1 1 1 1 1

-

37201-7 37201-6 37923M 37930M 37981M 37982M 37983M 37983P 37993P 37994M

6769720 6769722 6774712 6831068 23047087 23012928 6837349 6837350 23047088 6759043

1 1 1

-

37845M 37845P 37845S

6774130 29537227 23048574

1 1 1 1 1

-

37848M 37848P 37848S 37843M 37843P

6770587 23016058 23048498 6756319 6774709

CLBT 5000/6000: N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I. N.I.

N.I.

N.I.

Pump Driven Gear ............................................................................................. Pump Drive Gear ............................................................................................... Ground Sleeve - Large Bore - Late ..................................................................... Turbine Shaft - Short ......................................................................................... Drop Box Gear - Top ......................................................................................... Drop Box Gear - Lower ...................................................................................... Drop Box Idler Gear ........................................................................................... Drop Box Idler Gear - w/o Speedo Plug .............................................................. Drop Box Output Shaft ...................................................................................... Lower Drop Box Shaft ....................................................................................... L/U Piston - Converter: - 100 Spline Turbine .......................................................................................... - 89 Spline Turbine ............................................................................................ - 110 Spline Turbine .......................................................................................... Backing Plate - Converter: - 100 Spline Turbine .......................................................................................... - 89 Spline Turbine ............................................................................................ - 110 Spline Turbine .......................................................................................... Stator - Race - 43 Spline ................................................................................... Stator - Race - 45 Spline ...................................................................................

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

31

ALLISON MARINE M/MH (M10/M45) To Get The Correct Parts, You Must Provide The Assembly Number Found On The Transmisson Name Plate.

REBUILDER KITS DESCRIPTION

Rebuild Kits - M/MH SERIES (29502791)

QTY.

1

YEAR

DELUXE KIT

-

MASTER O/H KIT

LESS STEELS KIT

OVERHAUL KIT

GASKET & SEAL KIT

AK17900M

NOTES __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ ________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ _________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________

32

ALLISON SHIPPING PLUGS Allison Shipping Plugs Transtar Part #

PL1

OE #6837460D AT545 Transtar Part #

Cooling Line Ports PL2

OE #29533065D AT545/MT600 Transtar Part #

Speedometer Bore PL3

OE #29536780D MT600 Transtar Part #

Cooling Line Ports PL4

OE #29537417D MT600 Transtar Part #

Oil Pan Fill Tube Flange PL5

OE #23046915D AT545/MT600/HT700 Transtar Part #

Modulator Bore

PL6

OE #6772665D HT700 Transtar Part #

Cooling Line/Filter Ports PL7

OE #6772664D HT700

Oil Filter Part/Retarder

All plugs are conveniently packaged 100 per box. 33

HEAVY DUTY TRANSMISSION COOLERS

TRANSMISSION MODEL

HORSEPOWER SERIES

ON HIGHWAY

OFF HIGHWAY

OEM RATING

OEM RATING

MT40, 41, 42

150 200 250

K1290 K1290 K1292

K1292 K2305 K2306

AT540, 543, 545, 547

125 150 175 200 235

K1299 K1299 K1299 K1299 K1299

K1299 K1299 K1299 K1299 K1299

MT640, 643, 645, 653, 653DR

175 200 250

K1299 K1299 K1271

K1299 K1299 K1271

Without Retarder MT644, 646, 647, 648, 650, 654,654CR, 655, 656CR

200 250 300

K1290 K1292 K2305

K2305 K2306 K1297

V730

200 260

K1292 K2305

N/A N/A

Without Retarder HT740, 747, 748, 750, 750DB, 750DR, 754, 754CR, 755CR, 755DR, CLBT754

250 300 350 400 425

K1292 K2305 K2306 K1297 K1298

K2306 K1297 K1298 K1298 K2312

NOTE: K1271, K1277, & K1299 are two pass coil, designed for low flow pumps (ideal for use on Allison Transmissions).

COOLER SELECTION CHART PART NUMBER

K1260 K1268 K1271 K1277 K1290 K1292 K1297 K1298 K1299 K2305 K2306 K2312

34

SIZE IN INCHES

12 x 24 x 1-1/2 12 x 18 x 1-1/2 24 x 30 x 1-1/2 28 x 33 x 1-1/2 18 x 24 x 1-1/2 24 x 24 x 1-1/2 36 x 30 x 1-1/2 36 x 40 x 1-1/2 20 x 24 x 1-1/2 30 x 24 x 1-1/2 30 x 30 x 1-1/2 40 x 42 x 1-1/2

FITTING SIZE FPT

GPM RANGE

3/4 3/4 1 1 3/4 1 1-1/4 1-1/4 3/4 1 1 2

6-24 6-24 6-24 14-56 9-36 12-48 18-72 18-72 5-20 15-60 15-60 20-80

BTU/HR RATING PER HAYDEN STANDARD 100% FITD 1.7 GPM/TUBE @ 2500 FPM

35,200 25,800 81,800 110,675 54,300 72,300 133,000 180,000 59,730 90,400 113,000 208,000

HEA T EX CHANGERS HEAT EXCHANGERS MANU ALS & CA TAL OGS MANUALS CAT ALOGS HEA T EX CHANGERS HEAT EXCHANGERS TYPE 2

TYPE I

TYPE

BTU

A (LENGTH )

I I I I 2

1230 1450 2050 3130 3450

15.63" 15.33" 15.50" 19.38" 24.55"

B DIA. (WATER IN) 2.25" 3.00" 3.00" 3.00" 2.75"

C DIA. (OIL PORT/TYPE) .750/14 NPT 1.0/11.5 NPTF 1.25/11.5 NPTF 1.312/12 UN2B 1.625/12 UN2B

PART NUMBER H1178 H1105 H1127 H1249 H1274

OTHER SIZES AVAILABLE BY SPECIAL ORDER.

MANU ALS & CA TAL OGS MANUALS CAT ALOGS DESCRIPTION

PART NO.

Service Manual - AT540, 543, 545 Series Parts Catalog - AT540, 543, 545 Series

TM-540M TM-540P

Service Manual - MT600, 643, 650, 653 Series Parts Catalog - MT600, 643, 650, 653 Series

TM-600M TM-600P

Service Manual - MT644, 647, 654 Series Parts Catalog - MT644, 647, 654 Series

TM-644M TM-644P

Service Manual - HT740, 750, 754 Series Parts Catalog - HT740, 750, 754 Series

TM-700M TM-700P

Service Manual - HT/B741 - 755, Series Parts Catalog - HT/B741 - 755, Series

TM-741M TM-741P

Service Manual - CL/BT750 - 754, Series Parts Catalog - CL/BT750 - 754, Series

TM-750M TM-750P

Service Manual - V730 Parts Catalog - V730

TM-V730M TM-V730P

Service Manual - MD/B 300/400 Parts Catalog - MD/B 300/400 Troubleshoot Manual #2 - OEM - MD/B 300/400 Troubleshoot Manual #3- OEM - MD/B 300/400

TM-3060M TM-3060P TM-3060T TM-306IT

Service Manual - HD/B 500 Parts Catalog - HD/B 500

TM-4560M TM-4560P

Service Manual - LT1000/2000/2400 Parts Catalog - LT1000/2000/2400 Troubleshoot Manual - OEM - LT1000/2000/2400

TM-1000M TM-1000P TM-1000T

Service Manual - TT2000/3000/4000 Parts Catalog - TT2000/3000/4000

TM-2000M TM-2000P

Service Manual - MT30-42 Parts Catalog - MT30-42

TM-3042M TM-3042P

35

REFERENCE NUMBER TO TRANST AR INTERCHANGE TRANSTAR REFERENCE PART NO.

148409 148415 190139 1261968 1363951 3039092 3829139 3909063 5578261 6751723 6754852 6756102 6756319 6756782 6758036 6758740 6758781 6759043 6759048 6761244 6762127 6768446 6768472 6768829 6769326 6769631 6769720 6769722 6769996 6770264 6770492 6770587 6770647 6770765 6770820 6770845 6770917 6771073 6771084 6771084 6771144 6771348 6771349 6771366 6772023 6772293 6772293 6772462 6772462 6772552 6773311 6774130 6774323 6774671 6774709 6774712 6774968 6775319

36

NEW SUPERSEDING REFERENCE PART NO.

29506678

23016683

TRANSTAR PART NO.

TT1210 11221 21139 96-178 3547L 11820 11548 11213 33800C 37333 33216 33216B 37843M 21000 13159 13177 33204 37994M 33105B 13172 3435PL 33103 33800B 33907 37100 11212 37201-7 37201-6 33800 33102B 13176 37848M 33110B 33715D 3366PL 21845 33106B 4460P 31301-3 31301-4 21956 33715B 33104B 13174 37920 31293 37907 31462 37925 21209 21850 37845M 13158W 33931M 37843P 37923M 11211 37993

REFERENCE PART NO.

6775325 6775541 6775657 6775857 6775859 6775868 6775877 6776965 6777456 6778050 6778383 6779667 6779941 6830187 6830950 6831068 6831620 6831621 6831622 6831623 6831624 6831625 6831634 6831641 6831658 6831673 6831676 6831679 6831680 6831692 6831697 6831705 6833981 6833991 6833999 6834221 6834222 6834309 6834327 6834333 6834444 6834453 6834486 6834488 6834503 6834583 6834662 6834679 6834684 6834720 6834739 6834741 6834749 6834817 6834888 6834908 6834915 6834976

NEW SUPERSEDING REFERENCE PART NO.

23045554

29516211

29510666

TRANSTAR PART NO.

37991 33103M K11250 33923S 33964 33923 33965 33985P 33985M 11850 37383 33958 33930 21300 33107B 37930M 11407 11407A 11407B 11407C 11407D 11407E 11634-R 11105 11411 11415 11676-R 11216 11417 11418 11419 11107 13163 11414 21303 21221 21222 11215 31327 37334 37923 31453 31486 31105 21002/X 21224 31216 31100 31684 31106 31201 31204 31206 11817-R 31888 13161 21920 31301-1

REFERENCE NUMBER TO TRANST AR INTERCHANGE TRANSTAR REFERENCE PART NO.

6834979 6835073 6835182 6835183 6835322 6835385 6835398 6835455 6835567 6835568 6835580 6835605 6835642 6835768 6835936 6835937 6835939 6835996 6836404 6836518 6836519 6836936 6837034 6837124 6837203 6837206 6837255 6837349 6837350 6837422 6837429 6837430 6837431 6837432 6837433 6837442 6837478 6837484 6837629 6837630 6837690 6837719 6837976 6838233 6838417 6838418 6838419 6838516 6838640 6839021 6839163 6839285 6839375 6839376 6839508 6839511 6839512 6839514

NEW SUPERSEDING REFERENCE PART NO. 29524133

29530330

29537398 29519114

29519114 29537398

TRANSTAR PART NO.

31301-2 31073 31217 31183 31001 21001 21004 31455 21216 21568 RF31580 31605 21642R 11768-R 11227 11225 11939 33103B 31785 34305C 33987M 33714 31034 33009 21206 21226 13184 37983M 37983P 33102 11403 11403A 11403B 11403C 11403D 33102 31216A 31684A 31417 31415 33100 11719-R 31976 37233 31777 31778 31419 33985S 37640 31021 21302 K21900/S 21415 11416 21508 31416 31418 11413

REFERENCE PART NO.

6839945 6839976 6839977 6839978 6839979 6839980 6880019 6880121 6880125 6880389 6880436 6880493 6880847 6880899 6880901 6880912 6880948 6880951 6880952 6880962 6880996 6881028 6881051 6881052 6881466 6881471 6881926 6882565 6882687 6882689 6882736 6882737 6882798 6882799 6882804 6883005 6883007 6883031 6883033 6883035 6883044 6883045 6883703 6883901 6883935 6883938 6883950 6884259 6884270 6884872 6884902 6885145 6885175 6885213 6885391 6885423 6885570 6885571

NEW SUPERSEDING REFERENCE PART NO.

29536196 29522708

23045483

23045382 23047298

23016682

TRANSTAR PART NO.

FK31800 21403 21403A 21403B 21403C 21403D 21211A 37920S 37920M 13175 31436 33923M 37847 21212 13174A 13196 37948 37951 37204 37962 37996 37028 K37206 31301-6 11410 21410A 21005 RH21565 21712 13173 21410C 21410B K11224 K11223 21804 31003 31004 13170 13169 13165 21800 21225 37703 21901 31225 K34411A 31950 K21900B FK11800 13166 11228 11145-R 33920M K11235 98-164 13540X 11410A 11410B

37

REFERENCE NUMBER TO TRANST AR INTERCHANGE TRANSTAR REFERENCE PART NO.

6885572 8616052 8622947 8623101 8626281 8641300 8658110 8683187 9157334 9209334 9232489 9232490 9414211 9418483 9422966 9423442 9426919 9426920 9429635 9438017 9439704 9441863 23010122 23010122 23010439 23010610 23010654 23010871 23011446 23011456 23011457 23011471 23011475 23011628 23011646 23011646 23011649 23011670 23011779 23011825 23011924 23012438 23012575 23012785 23012921 23012928 23012990 23013015 23013114 23013398 23013426 23013451 23013454 23013456 23013906 23013907 23013926 23014020

38

NEW SUPERSEDING REFERENCE PART NO.

29520292 23017367

29501499 29517123

29509198

9429005

TRANSTAR PART NO.

21410 11301 11002 3643L 13268A 38151V 3410L 5A-187 33982 33981 33983 33130 11503BK 21219 31921 31922 11919 11920 31920 21223/A 31704 31209 33103 33103N R31104 38511 21713 33103P 31446 13155 13157 13164 13154 33932M 33920P K33206 33920S 3914D 650M-CASE 21825R 21003 K11900 UDK-545 21785 31210 37982M 11000 11229/-R 13178 21220 33931P 11412 34301 21456 21204/A 21907 37926 11920-R

REFERENCE PART NO.

23014094 23014239 23014304 23014441 23014462 23014527 23014542 23014632 23015364 23015392 23015393 23015402 23015404 23015617 23015732 23015799 23015807 23015871 23015872 23015880 23015883 23015965 23015975 23016058 23016347 23016559 23016564 23016600 23016606 23016608 23016610 23016643 23016681 23016681 23016722 23016723 23016751 23016763 23016859 23016866 23016889 23016947 23016957 23016957 23017114 23017172 23017247 23017248 23017257 23017264 23017267 23017446 23017521 23017610 23017699 23017763 23018418 23018535

NEW SUPERSEDING REFERENCE PART NO.

29527502 29527503 29527508 23014632 6836272 29515355 8623121 29525170

29514491

29527490

29527481

29516333

TRANSTAR PART NO.

11422 13740V 11202 K31301V 21214 21202 96-178 K21301V 31800B 21201-1 21201-1 21201-2 21201-2 21301T 11732-R 21799 34002 21871R 21872R 3284L 13153 33984S 38151A 37848P 13160 3877L 13151 13152 21107 21105 21100 21200A 13740W 13740X 21204C 21204D 21751R 21763R 21006 11404 K21636A 31200 31957 37846 K21637A 21172R 33984M 33984P 21257R 21108 21221B 21204E 21225A K11235 21456B 11763 37920P 31535

REFERENCE NUMBER TO TRANST AR INTERCHANGE TRANSTAR REFERENCE PART NO.

23018594 23018596 23018598 23018625 23018811 23018960 23018961 23019201 23019222 23019653 23019782 23019827 23040476 23041376 23041616 23041786 23042197 23042198 23042199 23042200 23042201 23042210 23045042 23045054 23045072 23045099 23045247 23045328 23045343 23045371 23045519 23045556 23045588 23045870 23045906 23046074 23046108 23046152 23046153 23046154 23046344 23046402 23046556 23046598 23046638 23046658 23046718 23046745 23046746 23047087 23047088 23047199 23047298 23047771 23047772 23048030 23048498 23048511

NEW SUPERSEDING REFERENCE PART NO.

23011670 29511257

29532370

29529492

6837442 23013474

29536334 23017523 29527102 29527101

29527509

TRANSTAR PART NO.

21594F 21596R 21598R 3914LW 34200C-R 21416 21424 FK21800 21785B 21302V 21782 K31900X 21202A 13376 37103 W31101 R/W11103 R/W11106 W11104 R/W21103 R/W21104 R/W21101 13740R/S 21102 11001 13171 11712 11226 31220 31204A 13519 21200B R14100 21870 11545 11768-R R21106 21008 21007 21154 13162 33920 31556 11302 K21637 13196A 21718R 21745R 21746R 37981M 37993P 31202 31950 31107 31108 21883 37848S R31102G

REFERENCE PART NO.

23048511 23048574 23048628 24222079 25010643 25611122 29500365 29500731 29500739 29500939 29501099 29501150 29501160 29501161 29501424 29501499 29501543 29502295 29502302 29503283 29503288 29503665 29503808 29503808 29503987 29505561 29505562 29505563 29505633 29505634 29505789 29505859 29505866 29506008 29506041 29506042 29506325 29506392 29506468 29506484 29506485 29507528 29507674 29507909 29508022 29509198 29509636 29509637 29509660 29509983 29510666 29510769 29510838 29511860 29512113 29513271 29513517 29514114

NEW SUPERSEDING REFERENCE PART NO.

29506392 6834319 6752556

23016682 23016683

(AS36-033)

23013624 23013625

23045299

23014306 29510665 23011474 29537356 6838298

23014159 23018806 29538490

TRANSTAR PART NO.

W31102 37845S R14102 15D-176 HD223 PF897 34661S 31731 11421 14947 13350 13540W 13540W/X 13158W 14110 11920 14956 FK11800W FK21800W 13472 13288 11610 31808 37845 21223/A 31800B 31800 31800A 14956P 14956M DP-789 14200P 21423 11999U 31002 31225A 21325 FK11800AW 12507 15A-437 31486A 14200 21203 11423 31206A 13156 11920B-R 20A-436 11298-R 13157 31206 11769-R 11222 8005 13161 FK34661SW 11210 14528M

39

REFERENCE NUMBER TO TRANST AR INTERCHANGE TRANSTAR REFERENCE PART NO.

29514486 29514487 29514804 29515355 29515399 29515691 29516211 29516215 29516333 29516484 29516484 29516486 29516486 29516488 29516490 29520291 29520292 29524116 29524795 29525170 29526899 29527101 29527373 29527490 29527499 29527502 29527781 29528207 29528215 29529492 29530312 29530313 29530314 29530315 29530326 K21900FW 29530330 29530495 29530496 29530531 29530564 FK31800A 29531048 29531049 29532370 29532584 29533074 29533075 29534354 29534362 29535230 29535942 29536105 29536299 29536334 29536334 29536335 29536336

40

NEW SUPERSEDING REFERENCE PART NO.

23045554 23045606

8623102 23046294 6759971

23046636

29538491 29537887

TRANSTAR PART NO.

DC-545 DC-540 14946 21871R 11105 14850P 21002 21606 21108 14984 21484 21486 14984B 14984M 14984P 3956L 3643L 21294R 13150W 13153 14800 21007 21800 K21636A K21636 21201-1 14956B R14104 FK21800L R11104 15100 15101 15105 15106 34305C 14109M R14108M 13351

29527373

29539669 23045588

15107 15102 K31900X 21800L 5A-198 5A-199 13287 DP-790 13473 K14900 15531 15200 R14100 R14100 R14102 R14104

REFERENCE PART NO.

29536337 29536338 29536339 29536340 29536341 29536343 29536344 29536345 29536346 29536347 29536348 29536349 29536350 29536379 29536408 29536482 29536526 29536722 29536833 29537067 29537067 29537068 29537227 29537369 29537370 29537371 29537373 29537393 29537394 29537965 29537966 29537993 29539579 29539653 29539792 29540479 29540483 29541371 29541736 29541852 6839962-3 6839963-3 J1210 PF-168

NEW SUPERSEDING REFERENCE PART NO.

TRANSTAR PART NO.

R14106 R14100M R14102M R14104M R14106M 14101 14103 14105 14107 14101M 14103M 14105M 14107M 15850 20A-199 15108 13200R 5A-192 14803 14803 K14900-2 37845P 31A-436 5A-436E 5A-436F 15103 15528 15800 15800A 15530 14802 15531A 35A-199A 15A-199 14528 35A-199 14850 15A-199A K21201C K21202C TT1210 FK11800A