Parts Catalog: Allison Transmission [PDF]

Zitiervorschau

PC1316EN

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Parts Catalog Allison Transmission ON-HIGHWAY MODELS MT 640, 643, 643R, 643RM MT 650, 653, 653RM MTB 643, 653

2001 JANUARY 01

Division of General Motors Corporation P.O. Box 894 Indianapolis, Indiana 46206-0894 www.allisontransmission.com

Printed in the U.S.A.

Copyright © 2001 General Motors Corp.

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

Sectional Index

2

How To Use This Catalog

Intro

Pictorial Index

Pict

Service Kits

SK

A/N Table

A/N

Main Housing

01

Oil Pump

10

Turbine Shaft And Forward Clutch

14–1

Fourth Clutch

14–2

Third Clutch, Center Support, And Second Clutch

14–3

Gear Unit And Main Shaft

14–4

First And Reverse Clutch

14–5

Control Valve

16–1

Retarder Control Valve

16–2

Governor

17

Torque Converter

21

Output Housing

22

Special Parts

23

Retarder Adapter

35–1

Retarder Housing

35–2

Oil Pan

37

Dress Groups

50

Miscellaneous Options

Misc

Support Equipment

SE

Supplemental Parts Information

SPI

Numerical Parts Index

Index

Foldouts

FO

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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Foldout Index

20010101

Foldout 1. MT(B) 640, 643 Transmission — Cross Section

FO01

Foldout 2. MT(B) 650, 653 Transmission — Cross Section

FO02

Foldout 3. MT 643R Transmission — Cross Section

FO03

Copyright © 2001 General Motors Corp.

3

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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TRADEMARK USE The following trademarks are the property of the companies indicated: • Viton® is a registered trademark of DuPont Corporation.

SERVICE LITERATURE This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. To ensure maximum performance and service life from your unit, you may order publications from: SGI, Inc. Attn: Allison Literature Fulfillment Desk 8350 Allison Avenue Indianapolis, IN 46268 TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 MT Series Service Literature

Publication Name

Publication No.

*Mechanic’s Tips

MT1357EN

*Operator’s Manual

OM1334EN

Parts Catalog

PC1316EN

Parts Catalog On CD-ROM

CD1316EN

Retail Literature Catalog

GN2798EN

Service Manual

SM1317EN

Troubleshooting Manual TS1838EN *Also Available On The Internet At www.allisontransmission.com

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Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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MODELS COVERED A complete A/N listing of all models covered by this catalog can be found starting on Page 26. If your nameplate does not contain an A/N, please disregard this A/N listing.

Intro TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) or engineering group number found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing. SERVICE KITS Available service parts kits are listed on Pages 11 through 21. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). CROSS-SECTION A representative cross-sectional view of the transmission is shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be included. If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*) part number means that such a part is not serviced alone. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented will be sent. NOTE: All parts orders must be directed to your dealer — do not send them to Allison Transmission. Always include the transmission model, the transmission assembly number, and serial number when ordering parts. Be sure to include part name and part number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission Distributor.

20010101

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

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Pict

TORQUE CONVERTER SECTION PAGE 21–1.1 OIL PUMP SECTION PAGE 10–1.1 TURBINE SHAFT AND FORWARD CLUTCH SECTION PAGE 14–1–1.1

TURBINE SHAFT AND FORWARD CLUTCH SECTION PAGE 14–1–1.1

FOURTH CLUTCH SECTION PAGE 14–2–1.1

V06244

Sheet 1. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index 20010101

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

? Pict

THIRD CLUTCH, CENTER SUPPORT, AND SECOND CLUTCH SECTION PAGE 14–3–1.1

THIRD CLUTCH, CENTER SUPPORT, AND SECOND CLUTCH SECTION PAGE 14–3–1.1

GEAR UNIT AND MAIN SHAFT SECTION PAGE 14–4–1.1

GEAR UNIT AND MAIN SHAFT SECTION PAGE 14–4–1.1

V06245

Sheet 2. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

7

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

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MAIN HOUSING SECTION PAGE 01–1.1

RETARDER CONTROL VALVE SECTION PAGE 16–2–1.1

Pict

FIRST AND REVERSE CLUTCH SECTION PAGE 14–5–1.1

CONTROL VALVE SECTION PAGE 16–1–1.1

ALSO SEE RETARDER ADAPTER SECTION PAGE 35–1–1.1 SPECIAL PARTS SECTION PAGE 23–1.1

DRESS GROUPS (MT 643, 653) SECTION PAGE 50–1.1 OIL PAN SECTION PAGE 37–1.1

MISCELLANEOUS OPTIONS SECTION PAGE MISC–1.1 V06246

Sheet 3. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index 20010101

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG To Get The Right Part, You Must Know Your Assembly or Group Number, Found On The Transmission Nameplate.

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FIRST AND REVERSE CLUTCH SECTION PAGE 14–5–1.1

Pict

OUTPUT HOUSING SECTION PAGE 22–1.1 ALSO SEE RETARDER ADAPTER SECTION PAGE 35–1–1.2

GOVERNOR SECTION PAGE 17–1.1

ALSO SEE RETARDER ADAPTER SECTION PAGE 35–1–1.2

RETARDER HOUSING SECTION PAGE 35–2–1.1

RETARDER ADAPTER SECTION PAGE 35–1–1.1

SPECIAL PARTS SECTION PAGE 23–1.1

SPECIAL PARTS SECTION PAGE 23–1.1 OUTPUT HOUSING SECTION PAGE 22–1.1

RETARDER ADAPTER SECTION PAGE 35–1–1.1 RETARDER CONTROL VALVE SECTION PAGE 16–2–1.1

RETARDER HOUSING SECTION PAGE 35–2–1.1

GOVERNOR SECTION PAGE 17–1.1

RETARDER HOUSING SECTION PAGE 35–2–1.1

V06081

Sheet 4. MT 640, 643, 650, 653 On-Highway Transmissions Pictorial Index

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Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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SERVICE KITS RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MASTER OVERHAUL KIT — P/N 29502306

3

6

20

Kit Contains Bearings, Clutch Plates, Seals, Gaskets, Etc., Necessary For Major Overhaul Of MT 640, 643 Transmissions.

Part No.

Qty Description

190139 3909063 6756782 6757563 6758036 6761244 6762127 6769631 6770820 6774968 6833981 6833999 6834389 6834908 6835386 6837228

24 8 1 1 1 1 1 4 1 10 2 2 1 12 1 1

6837429 6837430 6837431 6837432 6837433 6839163 6839364 6839761 6881926 6883025 6883031 6883033 6883035 6883044 6884749

AR AR AR AR AR 1 1 1 1 1 1 1 2 1 1

6884872 9411417 9428135 9428137 9432512 9432513 9432554

‡

1 1 1 1 1 1 1

Locknut, 5⁄ 16-24 Nut, Push-On, 1⁄ 4 inch Bushing, 1 ID x 1.128 OD x 7⁄ 8 inch Slinger. Used Prior To S/N 2410227062. Sealring, 12.062 inch ID O-ring, 0.420 inch ID O-ring, 1.102 inch ID Lockstrip O-ring, 1.962 inch ID Roller, Stator Freewheel, 3⁄ 8 x 0.927 inch Sealring, External Lip-Type, 6.655 inch ID Sealring, Hook-Type, 15⁄ 8 inch OD Washer, Thrust, 2.423 ID x 3.080 inch OD Washer, Rubber-Coated Flat, 0.386 ID x 3⁄ 4 inch OD Washer, Thrust, 2.526 ID x 2.900 inch OD Seal Assembly, Oil, 3.356 inch OD. Used Prior To S/N 2410049490. Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold. Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver. Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain. Spacer, Turbine Bearing, 0.060 inch. Color Coded Black. Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper. Sealring, Hook-Type, 1 inch OD Washer, Thrust, 2.077 ID x 2.700 inch OD Washer, Sealing, 0.760 ID x 1.083 inch OD Bushing, 21⁄4 ID x 2.440 OD x 0.645 inch Shroud, Breather Sealring, Internal Lip-Type, 4.677 inch OD Sealring, External Lip-Type, 8.729 inch ID Sealring, External Lip-Type, 9.949 inch ID Filter, Oil Governor Filter Kit. Kit Contains 6882687 Governor Filter And 6882689 O-ring. Used Starting With S/N 2410058071. Gasket, Lube Valve Adapter Washer, Flat, 0.536 ID x 1.074 inch OD Bearing Assembly, Roller Thrust Race, Roller Thrust Bearing Race, Roller Thrust Bearing Bearing Assembly, Roller Thrust Bearing Assembly, Roller Thrust

(continued on next page) ‡ Prior To S/N 2410058071, Also Order Tube P/N 6883045

20010101

Copyright © 2001 General Motors Corp.

10

SK

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MASTER OVERHAUL KIT — P/N 29502306 (cont’d) Part No.

3

6

20

Qty Description

9432558 9433344 9438017 23010610 23010654 23011471 23011924 23013907

1 1 1 1 1 2 1 1

23014462 23014632 23015799 23015880 23016017 23016347 23016564 23016643 23016859 23016866 23018625 23019782 23040551

1 1 2 2 1 1 2 2 1 1 1 2 1

23040552

1

23042200 23042201 23045099 23045247 23045556 23046108 23046344 23047959 23047970 23048030 29501160 29501161 29507909 29510838 29513517 29516211 29517123

9 6 1 1 1 AR 1 1 1 1 1 1 1 1 10 2 1

Race, Roller Thrust Bearing. Used Prior To S/N 2410049490. Race, Roller Thrust Bearing Bearing Assembly, Roller Seal Assembly, Oil, 0.754 inch OD Filter, Oil Sealring, Internal Lip-Type, 8.575 inch OD Bushing, 2.066 ID x 2.254 OD x 2.410 inch Race, Roller Thrust Bearing. Use Only With 23013905 Ground Sleeve, Sold In 23014527 Kit, 23013906 Converter Pump Hub, And 23048030 Roller Bearing Assembly. Flexplate Nut Kit. Kit Contains Six 23014107 3⁄8-24 Nuts. Sealring Kit. Kit Contains Four 23015617 Sealrings. Bearing Assembly, Roller Thrust Sealring, External Lip-Type, 3.280 inch ID Slinger. Used Starting With S/N 2410227062. Sealring, 13.505 inch ID Sealring, 133⁄ 4 inch ID Seal Assembly, Oil, 3.881 inch OD Bushing, 0.630 ID x 0.814 OD x 0.428 inch Bearing Assembly, Roller Thrust Gasket, Governor Cover Bearing Assembly Kit Bolt And Washer Kit. Kit Contains 23013398 3⁄8-16 x 21⁄ 4 Patchlock Bolt And 23014094 3⁄ 8 Flat Washer. Bolt And Washer Kit. Kit Contains 23013398 3⁄8-16 x 3 Patchlock Bolt And 23013841 3⁄8 Plain Washer. Plate, Clutch, Internal-Splined Friction Plate, Clutch, Internal-Splined Friction Gasket, Rear Cover Screen, Governor. Used Prior To S/N 2410058071. Seal Assembly, Oil, 3.377 inch OD Plate, Clutch, Internal-Splined Friction Gasket, Front Support Bearing Assembly, Single-Row Ball Bearing Assembly, Single-Row Ball Bearing Assembly, Roller Gasket, Oil Pan Gasket, PTO Cover Washer, Drain Plug Bolt, 1⁄2-20 x 11⁄2 inch Spring, Stator Freewheel Roller Bushing, 1.566 ID x 1.690 OD x 1⁄ 2 inch Bearing Assembly, Roller

(continued on next page)

11

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MASTER OVERHAUL KIT — P/N 29502306 (cont’d) Part No. 29524362 29536379 29536726 29537887

3

6

20

3

6

20

Qty Description 1 1 1 6

Washer, Thrust, 0.771 ID x 11⁄4 inch OD Seal Assembly, Oil, 92.18 mm OD Gasket, Converter Pump Hub Plate, Clutch, Internal-Splined Friction

MASTER OVERHAUL KIT — P/N 29502307 Kit Contains Bearings, Clutch Plates, Seals, Gaskets, Etc., Necessary For Major Overhaul Of MT 650, 653 Transmissions.

Part No.

Qty Description

190139 3909063 6756782 6757563 6758036 6761244 6762127 6769631 6770820 6771144 6773311 6774968 6830187 6833981 6833999 6834389 6834908 6835386 6835397 6837228

24 8 1 1 1 1 1 4 1 1 1 10 1 2 2 1 12 2 2 1

6837429 6837430 6837431 6837432 6837433 6839163 6839364 6839386 6839761

AR AR AR AR AR 1 1 2 1

Locknut, 5⁄16-24 Nut, Push-On, 1⁄ 4 inch Bushing, 1 ID x 1.128 OD x 7⁄8 inch Slinger. Used Prior To S/N 2410227062. Sealring, 12.062 inch ID O-ring, 0.420 inch ID O-ring, 1.102 inch ID Lockstrip O-ring, 1.962 inch ID Locknut, 2 inch-16 Seal Assembly, Oil, 4.756 inch OD Roller, Stator Freewheel, 3⁄8 x 0.927 inch Sealring, Hook-Type, 25⁄16 inch OD Sealring, External Lip-Type, 6.655 inch ID Sealring, Hook-Type, 15⁄8 inch OD Washer, Thrust, 2.423 ID x 3.080 inch OD Washer, Rubber-Coated Flat, 0.386 ID x 3⁄4 inch OD Washer, Thrust, 2.526 ID x 2.900 inch OD Washer, Thrust, 3.257 ID x 3.780 inch OD Seal Assembly, Oil, 3.356 inch OD. Used Prior To S/N 2410049490. Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold. Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver. Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain. Spacer, Turbine Bearing, 0.060 inch. Color Coded Black. Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper. Sealring, Hook-Type, 1 inch OD Washer, Thrust, 2.077 ID x 2.700 inch OD Washer, Thrust, 3.720 ID x 41⁄4 inch OD Washer, Sealing, 0.760 ID x 1.083 inch OD

(continued on next page)

20010101

Copyright © 2001 General Motors Corp.

12

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MASTER OVERHAUL KIT — P/N 29502307 (cont’d) Part No. 6881926 6883025 6883031 6883033 6883035 6883044 6884749

3

6

20

Qty Description

‡

1 1 2 1 3 1 1

6884872 9428135 9428137 9432512 9432513 9432554 9432558 9433344 9434057 23010610 23010654 23011471 23011924 23013907

1 1 1 1 1 1 1 1 1 1 1 2 1 1

23014462 23014632 23015799 23015880 23016017 23016347 23016564 23016643 23016859 23016866 23018625 23019782 23040551

1 1 2 2 1 1 2 2 1 1 1 2 1

23040552

1

23041146 23042200 23042201

1 9 11

Bushing, 21⁄ 4 ID x 2.440 OD x 0.645 inch Shroud, Breather Sealring, Internal Lip-Type, 4.677 inch OD Sealring, External Lip-Type, 8.729 inch ID Sealring, External Lip-Type, 9.949 inch ID Filter, Oil Governor Filter Kit. Kit Contains 6882687 Governor Filter And 6882689 O-ring. Used Starting With S/N 2410058071. Gasket, Lube Valve Adapter Bearing Assembly, Roller Thrust Race, Roller Thrust Bearing Race, Roller Thrust Bearing Bearing Assembly, Roller Thrust Bearing Assembly, Roller Thrust Race, Roller Thrust Bearing. Used Prior To S/N 2410049490. Race, Roller Thrust Bearing Bearing Assembly, Roller Thrust Seal Assembly, Oil, 0.754 inch OD Filter, Oil Sealring, Internal Lip-Type, 8.575 inch OD Bushing, 2.066 ID x 2.254 OD x 2.410 inch Race, Roller Thrust Bearing. Used Only With 23013905 Ground Sleeve, Sold In 23014527 Kit, 23013906 Converter Pump Hub, And 23048030 Roller Bearing Assembly. Flexplate Nut Kit. Kit Contains Six 23014107 3⁄ 8-24 Nuts. Sealring Kit. Kit Contains Four 23015617 Sealrings. Bearing Assembly, Roller Thrust Sealring, External Lip-Type, 3.280 inch ID Slinger. Used Starting With S/N 2410227062. Sealring, 13.505 inch ID Sealring, 133⁄ 4 inch ID Seal Assembly, Oil, 3.881 inch OD Bushing, 0.630 ID x 0.814 OD x 0.428 inch Bearing Assembly, Roller Thrust Gasket, Governor Cover Bearing Assembly Kit Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 21⁄4 Patchlock Bolt And 23014094 3⁄8 Flat Washer. Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 3 Patchlock Bolt And 23013841 3⁄ 8 Plain Washer. Bearing Assembly, Single-Row Ball Plate, Clutch, Internal-Splined Friction Plate, Clutch, Internal-Splined Friction

(continued on next page) ‡ Prior To S/N 2410058071, Also Order Tube P/N 6883045.

13

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MASTER OVERHAUL KIT — P/N 29502307 (cont’d) Part No.

Qty Description

23045099 23045247 23045556 23046108 23046344 23048030 29501150 29501160 29501161 29507909 29513517 29516211 29517123 29536726 29537887

2 1 1 AR 1 1 1 1 1 1 10 2 1 1 6

3

6

20

3

6

20

Gasket, Rear Cover Screen, Governor. Used Prior To S/N 2410058071. Seal Assembly, Oil, 3.377 inch OD Plate, Clutch, Internal-Splined Friction Gasket, Front Support Bearing Assembly, Roller Bearing Assembly, Roller Gasket, Oil Pan Gasket, PTO Cover Washer, Drain Plug Spring, Stator Bushing, 1.566 ID x 1.690 OD x 1⁄ 2 inch Bearing Assembly, Roller Gasket, Converter Pump Hub Plate, Clutch, Internal-Splined Friction

SEAL AND GASKET KIT — P/N 29530326 Kit Contains All Seals And Gaskets Necessary For Complete Transmission Rebuild For MT(B) 640, 643, 650, 653.

Part No.

Qty Description

190139 3909063 6758036 6761244 6769631 6770820 6773311 6774968 6830187 6833981 6833999 6834583 6834908 6837228 6837429 6837430 6837431 6837432 6837433 6883031 6883031

24 8 1 1 4 1 1 10 1 2 2 1 12 1 AR AR AR AR AR 1 2

Locknut, 5⁄ 16-24 Nut, Push-On, 1⁄4 inch Sealring, 12.062 inch ID O-ring, 0.420 inch ID Lockstrip O-ring, 1.962 inch ID Seal Assembly, Oil, 4.756 inch OD Roller, Stator Freewheel, 3⁄ 8 x 0.927 inch Sealring, Hook-Type, 25⁄16 inch OD Sealring, External Lip-Type, 6.655 inch ID Sealring, Hook-Type, 15⁄8 inch OD Ring, Retaining, External, 1.214 inch ID Washer, Rubber-Coated Flat, 0.386 ID x 3⁄ 4 inch OD Seal, Oil. Used Prior To S/N 2410049490. Spacer, Turbine Bearing, 0.015 inch. Color Coded Gold. Spacer, Turbine Bearing, 0.030 inch. Color Coded Silver. Spacer, Turbine Bearing, 0.042 inch. Color Coded Plain. Spacer, Turbine Bearing, 0.060 inch. Color Coded Black. Spacer, Turbine Bearing, 0.075 inch. Color Coded Copper. Sealring, Low Piston, 4.5 inch ID (650 Model Only) Sealring, Internal Lip-Type, 4.677 inch OD

(continued on next page)

20010101

Copyright © 2001 General Motors Corp.

14

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SEAL AND GASKET KIT — P/N 29530326 (cont’d) Part No. 6883033 6883035 6884749 6882687 6882689 6884872 8658110 9411417 23010610 23011471 23014462 23014107 23014632 23015880 23016347 23016564 23016643 23018625 23019653 23013936 23040551

3

6

20

Qty Description

K K

K

K

1 3 1 1 1 1 1 1 1 2 1 6 1 2 1 2 1 1 1 1 1

23040552

1

23045099 23045247 23045556 23046154 23046344 29501161 29510838 29513517 29536379 29536726

2 1 1 6 1 1 1 10 1 1

Sealring, External Lip-Type, 8.729 inch ID Sealring, External Lip-Type, 9.949 inch ID Governor Filter Kit. Used Starting With S/N 2410058071. Filter, Governor O-ring, 0.753 inch ID Gasket, Lube Valve Adapter Sealring, Modulator, 17.12 mm ID Washer, Flat, 0.536 ID x 1.074 inch OD Seal Assembly, Oil, 0.754 inch OD Sealring, Internal Lip-Type, 8.575 inch OD Flexplate Nut Kit Nut, Flanged, 3⁄ 8-24 Sealring Kit. Kit Contains Four 23015617 Sealrings. Sealring, External Lip-Type, 3.280 inch ID Sealring, 13.505 inch ID Sealring, 133⁄ 4 inch ID Seal Assembly, Oil, 3.881 inch OD Gasket, Governor Cover Sealring Kit Sealring, Butt-Joint, 1 inch OD Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 21⁄4 Patchlock Bolt And 23014094 3⁄8 Flat Washer. Bolt And Washer Kit. Kit Contains 23013398 3⁄ 8-16 x 3 Patchlock Bolt And 23013841 3⁄ 8 Plain Washer. Gasket, Rear Cover Screen, Governor. Used Prior To S/N 2410058071. Seal Assembly, Oil, 3.377 inch OD Spacer, Converter Drive Gasket, Front Support Gasket, PTO Cover Bolt, 1⁄ 2-20 x 11⁄ 2 inch Spring, Stator Freewheel Roller Seal Assembly, Oil, 92.18 mm OD Gasket, Converter Pump Hub

(continued on next page) K — Parts Must Be In Kit Form.

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Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SEAL AND GASKET KIT — P/N 29530326 (cont’d)

3

6

20

5

10

40

For MTB Models Only — Also Order 23019164 MTB Supplemental Seal and Gasket Kit.

Part No. 6880353

6882689 6884749 6885106 6885122 23010005 23010382 23011902 23011903 23013729 23013730 23013847 23014056 23014057 23014161 23015806 23016636 23041288 23045099 29506049 29506050 29524114

Qty Description 1 Governor Service Kit. Kit Contains 23018625 Governor Cover Gasket, 23017556 Governor Pin, And 6880354 Instruction Sheet No. 80. 1 O-ring, 0.753 inch ID 1 Governor Filter Kit. Kit Contains 6882687 Governor Filter And 6882689 O-ring. Used Starting With S/N 2410058071. 1 Sealring, 1.390 inch ID 1 O-ring, 29.82 mm ID 1 Seal Assembly, Oil, 5.004 inch OD 1 O-ring, 266.42 mm ID 1 Gasket, Retarder Housing 2 Gasket, Retarder Control Valve Body 1 Gasket, Retarder-Pressure Regulator Valve Cover 1 Gasket, Retarder Regulating Valve Body 1 Gasket, Retarder Valve Cover 1 O-ring, 304.40 mm ID 14 O-ring, 12.42 mm ID 2 Sealring, Butt-Joint, 76.20 mm OD 4 O-ring, 0.924 inch ID 1 Gasket, Retarder Regulating Valve Oil Transfer Plate 6 Sealring, External Lip-Type, 74.93 mm ID 1 Gasket, Retarder Adapter Housing 1 Sealring, External Lip-Type, 10.195 inch ID 1 Sealring, Internal Lip-Type, 4.305 inch OD 1 Gasket, Retarder Accumulator Cover

OIL FILTER AND OIL PAN GASKET KIT — P/N 29502302 Use Starting With S/N 2410058071. When Replacing 6839266 Kit With 29502302 Kit, Also Order 6883045 Oil Filter Tube.

Part No. 6762127 6771005 6883044 29501160

20010101

Qty Description 1 1 1 1

O-ring, 1.102 inch ID O-ring, 0.729 inch ID Filter, Oil Gasket, Oil Pan

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SEPARATOR PLATE KIT — P/N 6883402

1

1

1

2

4

10

2

4

10

Used With 23011778 Transmission Housing Assembly On MT 640 And MT 650 Transmissions Prior To S/N 2410013800.

Part No. 6883189 6883399 23011254

Qty Description 1 Plate, Separator 1 Instruction Sheet No. 103 1 Template, Separator Plate

SEPARATOR PLATE KIT — P/N 23019543 Used On MT 640, 643, 650DR, And 653DR Transmissions S/N 2410013801 And Later With Standard (52 psi) Modulation Calibrations.

Part No. 23017844 23046467 29503764

Qty Description 1 Plate, Separator 1 Template, Separator Plate 1 Instruction Sheet No. 243

SEPARATOR PLATE KIT — P/N 23041119 Used On MT 640, 643, 650DR, And 653DR Transmissions S/N 24100013801 And Later With Reduced (29 psi) Modulation Calibrations.

Part No. 23016450 23046467 29503763

Qty Description 1 Plate, Separator 1 Template, Separator Plate 1 Instruction Sheet No. 242

HIGH-RANGE LOCKUP MODIFICATION KIT — P/N 29502308 Part No. 274244 6762127 6882043 6882044 6882045 6882046 6882914 6882915 6882919 6882922 6882923 6882924 6882925 6883178 6883179

Qty 1 1 1 1 3 1 1 4 2 1 1 1 1 1 1

As Required

Description O-ring, Bulkhead, 0.250 inch OD O-ring, 1.102 inch ID Tube, 1⁄4 OD x 24 inch Fitting, Bulkhead Fitting, Adapter Fitting, 90 Degree, 1⁄16-27 Male x 1⁄8-27 Female Fitting, Cross, 1⁄4-18 Male x 1⁄4-18 Female Fitting, Hose, 1⁄4-18 Fitting, Flared Tube, 1⁄ 8-27 Fitting, Flared Tube, 1⁄ 2-20 x 7⁄16-20 Nut, Tube Tube, 37 Degree Flare, 1⁄ 4 OD x 11⁄ 2 inch Fitting, Tee, 1⁄4-18 Male x 1⁄4-18 Female Hose, 15 Foot Length Fitting, Shoulder, Flared Tube

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Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 HIGH-RANGE LOCKUP MODIFICATION KIT — P/N 29502308 (cont’d) Part No. 6883363 23011395 23011761 23012035 29501160 29527776 29527777

Qty Description 4 1 1 1 1 1 1

Fitting, 90 Degree Hose Instruction Sheet No. 124 Fitting, Tee, 1⁄8-27 Male x 1⁄8-27 Female Plug, Pipe, 1⁄4-18 Gasket, Oil Pan Solenoid, 12V Normally Closed Solenoid, 12V Normally Open

SECOND-RANGE START CONVERSION KIT — P/N 29502303 Part No. 6762127 6833949 6834536 6837882 6838077 6883864 6884492 23010199 23010243 23012138 23016450 23045388 23046467 29501160 29503763

SK

As Required

As Required

Qty Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

O-ring, 1.102 inch ID Washer, 0.345 ID x 0.800 inch OD Spring, 1–2 Shift Valve Return, 0.290 ID x 11⁄ 4 inch Spring, 1–2 Shift Valve, 5⁄ 8 ID x 1.738 inch Spring, Modulator Valve, 0.490 OD x 1.150 inch Pin, Spring, 0.196 x 1.580 inch Valve, 1–2 Shift Stop, 1–2 Shift Valve, 0.310 x 0.770 inch Valve, 1–2 Modulator Instruction Sheet No. 130 Plate, Separator Ball, 1⁄ 4 inch Template, Separator Plate Gasket, Oil Pan Instruction Sheet No. 242

SPRING APPLY PISTON KIT — P/N 29514190

As Required

Used In Ten Plate Stack In Forward Clutch Assembly. See SPI 24-TR-93.

Part No. 29514191 29514192 29514196

20010101

Qty Description 24 Spring, Forward-Clutch Apply, 0.308 ID x 3⁄ 4 inch 1 Piston, Forward-Clutch Spring Apply 1 Instruction Sheet No. 264

Copyright © 2001 General Motors Corp.

18

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SPRING APPLY PISTON KIT — P/N 29514193

As Required

Used In Twelve Plate Stack In Forward Clutch Assembly. See SPI 24-TR-93.

Part No. 29514194 29514195 29514196

Qty Description 24 Spring, Forward-Clutch Apply, 0.308 ID x 0.550 inch 1 Piston, Forward-Clutch Spring Apply 1 Instruction Sheet No. 264

RETARDER HOUSING KIT — P/N 29536119

2

4

10

2

4

10

2

4

10

Used To Service MTB 643 And MTB 653 Retarder Housing. See SPI 3-TR-99.

Part No. 8627650 23015458 23017298 23017303 23018536 29536118 29536864

Qty Description 1 1 1 1 1 1 1

Retainer, Speedometer Pickup Plug Bolt, Flanged Head Patchlock, 5⁄16-18 x 11⁄16 Plug, Speedometer Pickup O-Ring, 13.94 mm OD Plug, 1 mm Orifice Housing Assembly, Retarder Instruction Sheet No. 280

RETARDER CONTROL VALVE BODY KIT — P/N 29536120 Used To Service MTB 643 And MTB 653 Retarder Control Valve Body. See SPI 3-TR-99.

Part No. 23015934 29536116 29536121 29536865

Qty Description 1 1 1 1

Retarder Control Valve Body Fitting, Straight, Hydraulic 37 Degree Flare x 15⁄16-12 Fitting, 90 Degree, Hydraulic 37 Degree Flare x 15⁄16-12 Instruction Sheet No. 281

RETARDER ADAPTER HOUSING KIT — P/N 29536122 Used To Service MTB 643 And MTB 653 Retarder Adapter Housing. See SPI 3-TR-99.

Part No. 23012993 23018206 23018209 29536866

19

Qty Description 1 2 4 1

Housing And Sleeve Assembly, Retarder Adapter Plug, Pipe, 1⁄8-27 Plug, Pipe, 1⁄4-18 Instruction Sheet No. 282

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)

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RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 EXTERNAL OIL FILTER KIT — P/N 23012366 Part No. 23012367 23012372 23012373 23012374 23012375 25011122 25011151

20010101

SK

As Required

Qty Description 1 1 3 1 1 1 1

Instruction Sheet No. 135 Hose and Fitting Assembly Fitting, Swivel Elbow Elbow Package, Oil Filter. Contains One 25011099 Oil Filter. Cover Assembly, Filter

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

MODEL DESIGNATION CODE

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(Stamped on the Transmission Nameplate) The letters “MT” indicate planetary gear-type automatic transmissions. The designation 640, 643, 650, or 653 indicate the automatic transmission series and the number of transmission forward speed ranges.

Code Explanation

MT B 6 4 3 R RM RM — Remanufactured transmission R — Input retarder 0 or 3 — Major modification 4 — 4 forward speed ranges and 1 reverse 5 — 5 forward speed ranges and 1 reverse 6 — Transmission series “600” B — Integral output retarder MT — Planetary gear-type automatic transmission V05549

21

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF GMT MODELS INCLUDED IN THIS CATALOG Please use Allison assembly numbers to determine parts for your GMT transmission. The one exception is Section 50, Dress Groups, which are listed by GMT assembly numbers only. GMT 530 A/N

Allison A/N

Model

15514652 15514653 15514655 15574654 15609747 15629250 15629317 15629319 15629328 15632023 15632024 15647216 15647217 15647218 15647219 15647220 15647225 15647227 15647233 15651104 15656306 15656307 15656454 15656455 15656456 15656457 15656460 15656461 15656462 15656463 15656464 15656465 15656468 15656469 15656564 15656565 15656566 15656567 15656568 15656587 15656588 15656589 15656590

29500273 29500273 29500273 29500276 29500276 29500314 29502829 29502787 29502892 29500318 29500318 29500316 23043053 23043053 23043053 29500318 23043054 29500314 29500316 29500276 23043053 29500316 29500273 29500276 29500273 29500276 29500316 23043053 23043053 23043053 23043054 29500314 29500316 29500276 29500273 29500273 29500276 29500276 29500276 29500273 29500273 29500276 29500276

MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 643 MT 643 MT 643 MT 643 MT 643 MT 653 MT 653 MT 643 MT 653 MT 643 MT 643 MT 643 MT 653 MT 643 MT 653 MT 643 MT 643 MT 643 MT 643 MT 653 MT 653 MT 643 MT 653 MT 643 MT 643 MT 653 MT 653 MT 653 MT 643 MT 643 MT 653 MT 653

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20010101

Copyright © 2001 General Motors Corp.

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ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF GMT 530 MODELS INCLUDED IN THIS CATALOG (cont’d)

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GMT 530 A/N

Allison A/N

Model

15656591 15668254 15671046 15671047 15671048 15671049 15671050 15671051 15671052 15671053 15671057 15671058 15671059 15671060 15671061 15671062 15671063 15671064 15671065 15671066 15671067 15674656 15674667 15676612 15676613 15676614 15676615 15676616 15676617 15676618 15676619 15680991 15681004 15681011 15681048 15684381 15684386 15684387 15684388 15684389 15684390 15684391 15684393 15684394 15684396 15684397

29500276 29502787 29500273 29500273 29500276 29500276 29500276 29502892 29502892 29502892 23043053 23043053 23043053 29500316 29500316 23043054 29500314 29500314 29502787 29502787 29502829 29502979 29502892 29505072 29505072 29505073 29505073 29505073 29505074 29505074 29505074 29505480 29506908 29515932 29507081 29505474 29515918 29515918 29500276 29500276 29500276 29502892 29502892 29502892 23043053 29500316

MT 653 MT 653 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 653 MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643

(continued on next page)

23

Copyright © 2001 General Motors Corp.

20010101

ALLISON MT(B) 640, 643, 650, 653 SERIES ON-HIGHWAY TRANSMISSIONS PARTS CATALOG

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CONSOLIDATED LISTING BY ALLISON PART NUMBER (A/N) OF GMT 530 MODELS INCLUDED IN THIS CATALOG (cont’d)

20010101

GMT 530 A/N

Allison A/N

Model

15684403 15684404 15684405 15684406 15684408 15684409 15684410 15684411 15688674 15688675 15688676 15688677 15688678 15688679 15688680 15688681 15688683 15688684 15688685 15985988 15985990 15985991 15985992 15985993 15985994 15985995 15985996 15985997 15985998 15985999 15986000 15986001 15986002 15986003 15986004 15986005 15986006 15986007 15986008 15986009 15986010 15986011 15986012 15986013 15986014 15986015 15986016

29515926 29515926 29505073 29505073 29505073 29505074 29505074 29505074 29515932 29506929 29506929 29506930 29506931 29506931 29506908 29506929 23042831 23042831 23042831 29515932 29515938 29515919 29515919 29515919 29515922 29515922 29515922 29515927 29515927 29515927 29515928 29515928 29515928 29515918 29515918 29515926 29515926 29515932 29514986 29514986 29514986 29515930 29515931 29514991 29515935 29515935 29515931

MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653 MT 643 MT 643 MT 643 MT 643 MT 643 MT 643 MT 643 MT 643 MT 653 MT 653 MT 653 MT 653 MT 653 MT 653

Copyright © 2001 General Motors Corp.

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