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PARTS CATALOG
5000/6000 SERIES
OFF-HIGHWAY TRANSMISSIONS PC1860EN
How to use this CD
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Parts Catalog
2010 FEBRUARY 01 PC1860EN
Allison Transmission OFF-HIGHWAY MODELS CLT 5861 CLT 5961 CLT 5962 CLT 5963 CLT 6061 CLT 6062 CLT 6063
CLBT 5861 CLBT 5961 CLBT 5962 CLBT 5963 CLBT 6061 CLBT 6062 CLBT 6063
VCLT 5861 VCLT 5961 VCLBT 5861 VCLBT 5961 VCLBT 6061
M 5600 M 5610 M 6600 M 6610A M 6610AR H 5610A H 5610AR
Allison Transmission, Inc. P.O. Box 894 Indianapolis, Indiana 46206-0894 www.allisontransmission.com
Printed in USA
Copyright © 2010 Allison Transmission, Inc.
S 5600 S 5610 S 6600 S 6610H S 6610HR S 6610M S 6610MR
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG TRADEMARK USE
The following trademarks are the property of the companies indicated: • Allison DOC® is a trademark of Allison Transmission, Inc. • Ultipor® II is a registered trademark of Pall Industrial Hydraulics Corporation. • Viton® is a registered trademark of DuPont Corporation.
SERVICE LITERATURE This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. For maximum performance and service life from your unit, you may order addtional publications via web, FAX or phone . WEB: www.allisontransmissionpublications.com FAX: 317-471-4996 TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 (surcharge will be applied for orders placed via phone or FAX.) For more information about Allison products please visit www.allisontransmission.com
5000/6000 Series Service Literature
2
Publication Name
Publication No.
Allison DOC® For PC Users Guide *Operator’s Manual *Operator’s Manual Electronic Controls *Parts Catalog Parts Catalog On CD-ROM Service Manual Troubleshooting Manual CEC1 Electronic Controls (Supersedes SA2032) Troubleshooting Manual CEC2 Electronic Controls *Also Available On The Internet At www.allisontransmission.com
GN3433EN OM1318EN OM2034EN PC1860EN CD1860EN SM1866EN TS2712EN
Copyright © 2010 Allison Transmission, Inc.
TS3353EN
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD1860EN) Faster customer service is possible by utilizing your PC to more rapidly find parts information. Order CD1860EN and begin using this technology to your advantage. MODELS COVERED A complete A/N listing of all 5000/6000 Series models covered by this catalog can be found starting on Page 14. TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) found on the transmission nameplate. The nameplate is attached either to the rear cover (straight-through models) or to the transfer gear housing (dropbox models). SERVICE KITS Available service parts kits are listed on Pages 9 through 12. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). Parts not illustrated in the catalog are indicated with NI. CROSS-SECTION Typical cross-sectional views of the transmissions are shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it will be included. If a detail part is ordered, only the detail part will be sent unless its part number is starred (*). A starred (*) part number means that such a part is not serviced alone. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented will be sent. NOTE: All parts orders must be directed to your dealer—do not send them to Allison Transmission. Always include the transmission model, the transmission assembly number, and serial number when ordering parts. Be sure to include part name and part number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission Distributor.
20100201
Copyright © 2010 Allison Transmission, Inc.
3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Sectional Index How To Use This Catalog
Intro
Pictorial Index
Pict
Service Kits
SK
Transmission Assembly Number Index
A/N
Input Flange
1-1
Output Flange
1-2
Front Cover/Converter Drive
02
Flexplate And Flywheel
03
Lockup Clutch
04
Torque Converter
05
Power Takeoff
06
Torque Converter Housing
07
Oil Pump
08
Retarder
09
Splitter Low Clutch
10
Splitter High Clutch
11
Splitter Planetary
12
Main Housing
13
High Range Clutch
14
Intermediate Range Planetary
15
Intermediate Range Clutch
16
Low Range Planetary
17
Low Range Clutch
18
Reverse-Range Planetary
19
Reverse-Range Clutch
20
Rear Cover and Speedometer
21
Transfer Gear Housing And Speedometer
22
Transfer Gear
23
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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PARTS CATALOG PC1860EN
Transfer Gear Housing Cover And Speedometer
24
Disconnect Clutch
25
Oil Pan
26
Main Pressure Regulator Valve And Oil Filter
27
Lockup Control Valve
28
Retarder Control Valve
29
Main Control Valve
30
Parking Brake
31
Electronic Control Unit (ECU) And External Control Hardware
32
Chassis Wiring Harness
33
Chassis Wiring Harness Specifications
34
Cab Wiring Harness
35
Cab Wiring Harness Specifications
36
Auxiliary Wiring Harnesses
37
Auxiliary Wiring Harness Specifications
38
Shift Selector
39
Miscellaneous Options
40
Service Information Letters
SIL
Numerical Parts Index
NP
Foldouts
FO
Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
HOW TO USE THIS CATALOG Example: To find the part number of the converter pump assembly, follow the procedure outlined below.
1
Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the nameplate. The example assembly number below reads 29507845.
TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
A/N†
AGR
ICULTURA
L
OF
AM
E
ERI
CA
UNITE
DA
ILE AEROSPAC
WORKERS
OB
ENT
OM
IM
UAW 933
4
UT
PART NO.
XXXXX MODEL NO.
2
D
EM
SERIAL NO.
AN
29502909 29503087 29505134 29505146 29507845 29508000 29508001 29508003 29509608 29509905
PL
Allison Transmission Indianapolis Indiana USA
29507978 XX XXX
Turn to the pictorial index of exploded parts. The Torque Converter Pump Assembly is found in the Torque Converter Section on Page 5–1.1. The pictorial index for the torque converter should be similar to the example below.
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY PARTS CATALOG
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
Lockup Clutch
Torque Converter
MODEL
1
1
1
1
2
3
4
5
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6 CLBT 6061-4
— — — — — — — — E —
K K M M M L K M K M
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — A —
H A H A H H J H — A
B B B B B B B B B B
H H H H B H H H H H
Turn to Section 5 and locate Group B. The example below shows that Group B refers to Figure 5. Figure 5 shows the torque converter pump assembly as callout 34. Go to reference number 34 in the Group B text and note that the part number is listed as 29511380. To the right of the part number are recommended spare parts quantities, based on the quantity of units (transmissions) indicated in the heading. PARTS CATALOG CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY PARTS CATALOG
GROUP B Torque Converter, Figure 5A TC 680, 2.08:1 Stall Torque Ratio REF NO. 6 34 35
PART NO.
NOMENCLATURE
REQ
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29514781 ** Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511380 Washer, Thrust, 4.765 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6758485
RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25
1 1 1
1 1
1 2
2 4
24 25
25
26 28 29
PUMP ASSEMBLY
TORQUE CONVERTER SECTION FIGURE 5-1.1
17 30 31
27
32
33
22
V02839.00.02
3
Next, locate the TRANSMISSION ASSEMBLY NUMBER INDEX. An example can be found at the top of the following column. In the example, under the A/N column, find 29507845. Opposite this number, under the Group listing column for Section 5, find the letter B.
37
35
PUMP ASSEMBLY
36 34
Figure 5
V02842.01
NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to the opposite page for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 4
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
POWER TAKEOFF SECTION FIGURE 6–1.1 INPUT FLANGE SECTION FIGURE 1–1–1.1
FRONT COVER AND CONVERTER DRIVE SECTION FIGURE 2–1.1
LOCKUP CLUTCH SECTION FIGURE 4–1.1
TORQUE CONVERTER SECTION FIGURE 5–1.1
OIL PUMP SECTION FIGURE 8–1.1
FLEXPLATE AND FLYWHEEL SECTION FIGURE 3–1.1 SPLITTER-LOW CLUTCH SECTION FIGURE 10–1.1
SPLITTER-HIGH CLUTCH SECTION FIGURE 11–1.1
MAIN CONTROL VALVE SECTION FIGURE 30–1.2
HIGH-RANGE CLUTCH SECTION FIGURE 14–1.1
MAIN HOUSING SECTION FIGURE 13–1.1 OIL PAN SECTION FIGURE 26–1.1
V08864.01.00
Sheet 1. 5000/6000 Series Off-Highway Transmissions Pictorial Index 20100201
Copyright © 2010 Allison Transmission, Inc.
5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
MAIN PRESSURE REGULATOR VALVE AND OIL FILTER SECTION FIGURE 27–1.1 LOCKUP CONTROL VALVE SECTION FIGURE 28–1.1 2
RETARDER SECTION FIGURE 9–1.1
TORQUE CONVERTER HOUSING SECTION FIGURE 7–1.1
RETARDER CONTROL VALVE SECTION FIGURE 29–1.1
SPLITTER PLANETARY SECTION FIGURE 12–1.1
INTERMEDIATE-RANGE PLANETARY SECTION FIGURE 15–1.1
INTERMEDIATE-RANGE CLUTCH SECTION FIGURE 16–1.1
V05894.01.00
Sheet 2. 5000/6000 Series Off-Highway Transmissions Pictorial Index 6
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
LOW-RANGE PLANETARY SECTION FIGURE 17–1.1
OUTPUT FLANGE SECTION FIGURE 1–3–1.1
ELECTRONIC CONTROL UNIT (ECU) AND EXTERNAL CONTROL HARDWARE SECTION FIGURE 32–1.1
LOW-RANGE CLUTCH SECTION FIGURE 18–1.1
TRANSFER GEAR HOUSING AND SPEEDOMETER SECTION FIGURE 22 –1.1
CHASSIS WIRING HARNESS SECTION FIGURE 33–1.1
REVERSE-RANGE PLANETARY SECTION FIGURE 19 –1.1
TRANSFER GEAR SECTION FIGURE 23 –1.1
CAB WIRING HARNESS SECTION FIGURE 35–1.1
V08865.00.00
Sheet 3. 5000/6000 Series Off-Highway Transmissions Pictorial Index 20100201
Copyright © 2010 Allison Transmission, Inc.
7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
REAR COVER AND SPEEDOMETER SECTION FIGURE 21–1.1
REVERSE-RANGE CLUTCH SECTION FIGURE 20–1.1
OUTPUT FLANGE SECTION FIGURE 1–2–1.1
TRANSFER GEAR HOUSING COVER AND SPEEDOMETER SECTION FIGURE 24–1.1
DISCONNECT CLUTCH SECTION FIGURE 25–1.1
2
3
4
5
PARKING BRAKE SECTION FIGURE 31–1.1
1
N
2
3
4
5
R
1
N
1
E D O M
CONV ER
1 2
38
D
N
R
M
O
D
E
4
100
3
0
D
N
33
ONLYDER 275 RENHEIT FA
5
R TE
18
R
CEL 135 RETASR IUS
2
D S NO O H T IF T
3
4
5
D
N
R
R
SECONDARY WIRING HARNESS SECTION FIGURE 37–1.1
SHIFT SELECTOR SECTION FIGURE 39–1.1
MISCELLANEOUS OPTIONS SECTION FIGURE 40–1.1
V08866.00.00
Sheet 4. 5000/6000 Series Off-Highway Transmissions Pictorial Index 8
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544490
1
2
4
Contains seals and gaskets necessary for complete transmission rebuild.
Part No.
Qty
552868 5181902 6703225 6750558 6752848 6752849 6755269 6755672 6756002 6756124 6756313 6756369 6758218 6758380 6758381 6758415 6758437 6758442 6758563 6759270 6759379 6760112 6764333 6768417 6768418 6768688 6769289 6769413 6770521 6770578 6770623 6770879 6771005 6772012 6772162 6772608 6772740 6773078 6773186 6773189 6773193 6773311 6773331
1 1 1 1 1 1 3 2 1 1 1 1 2 1 2 1 1 2 2 1 3 1 1 1 1 4 1 1 2 6 2 2 2 2 1 1 2 1 1 1 1 2 1
Description Gasket, Speedometer Drive Sleeve Gasket, Converter Housing Front Cover O-ring, 0.612 inch ID O-ring, 0.364 inch ID Sealring, 15.667 inch ID Sealring, 5.310 inch ID Lockstrip Gasket, Bearing Retainer Gasket, Input Pump Body Gasket, Input Pump Plate Gasket, Transfer Gear Housing Cover Ring, Compression, 17.125 inch OD Gasket, Scavenge Oil Discharge Tube Gasket, Retarder Control Valve Cover Gasket, Retarder Control Valve Body Lockstrip Gasket, Oil Pan Gasket, PTO Cover Gasket, Bearing Retainer Gasket, Trimmer Valve Cover Hose, Jumper Gasket, Annular Copper, 1.406 ID x 13⁄ 4 inch OD O-ring, 1.036 inch ID Seal Assembly, Oil, 0.691 inch OD Washer, Flat, 3⁄ 8 inch Lockstrip Sealring, 9.060 inch ID Gasket, Scavenge Pump Body Gasket, Oil Filter Base Lockstrip Sealring, 3.600 inch ID Gasket, Inspection Cover O-ring, 0.729 inch ID Gasket, Output Disconnect Clutch Housing Gasket, Rear Cover Seal, Oil Wiper Scraper Gasket, Annular Copper, 0.885 ID x 1.115 inch OD Instruction Sheet No. 30 Seal Assembly, Oil, 5.256 inch OD Gasket, Trimmer Valve Cover Gasket, Control Valve Body Seal Assembly, Oil, 4.756 inch OD Valve Seal Kit. Kit Contains 23045096 Oil Seal Assembly, 1.503 inch OD, And 23045006 Wiper-Scraper, 1.504 inch OD
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
9
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544490 (cont’d)
1
2
Contains seals and gaskets necessary for complete transmission rebuild.
Part No.
Qty
6773402 6774290 6777974 6778451 6779038 6779451 6779833 6830007 6830021 6832481 6832482 6832483 6832484 6832485 6832486 6832487 6832559 6833409
1 1 1 1 1 2 1 3 2 2 1 1 4 1 2 1 1 1
6833619 6836923 6838043 6838403 6839632 6839633 6880178 6880860 6882702 6884080 9415545 23014064 23014065 23016548 23019649
1 2 1 1 1 1 1 1 2 1 38 2 2 2 3
23019650
4
23019729
1
23019730
1
23019731
1
23045094
2
Description Ring, Retaining, External, 1.310 inch ID O-ring, 2.217 inch ID Gasket, Oil Transfer Plate Gasket, Control Valve Body Gasket, Output Disconnect Clutch Housing Adapter Gasket, Converter Housing Gasket, Solenoid Cover O-ring, 1.478 inch ID O-ring, 1.541 inch ID Sealring, External Lip-Type, 10.570 inch ID Sealring, External Lip-Type, 16.195 inch ID Sealring, External Lip-Type, 14.695 inch ID Sealring, External Lip-Type, 16.445 inch ID Sealring, Internal Lip-Type, 13.180 inch OD Sealring, Internal Lip-Type, 12.055 inch OD Sealring, External Lip-Type, 7.695 inch ID Seal, Oil Valve Seal Kit. Kit Contains 6832559 Oil Seal Assembly, 2.005 inch OD And 6772608 Wiper-Scraper, 2.004 inch OD. Gasket, Oil Drain Cover O-ring, 1.421 inch ID Gasket, Bearing Retainer Ring, Retaining, External, 1.601 inch ID Gasket, Separator Plate-To-Oil Transfer Plate Gasket, Separator Plate-To-Control Valve Body Gasket, Solenoid Mounting Plate Gasket, Lockup Valve Body Gasket, Oil Strainer Or Accessory Drive Cover O-ring, 6.484 inch ID Washer, Flat Copper, 3⁄8 inch Seal Assembly, Oil, 1.878 inch OD Seal, Rod Wiper, 1.878 inch OD Gasket, Main Pressure Regulator Valve Body Sealring Kit. Kit Contains 23016654 Butt-Joint Sealring, 2.585 inch OD. Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. Sealring Kit. Kit Contains 23016653 Butt-Joint Sealring, 1.500 inch OD. Sealring Kit. Kit Contains 23016655 Butt-Joint Sealring, 1.750 inch OD. Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD. Seal Assembly, Oil, 4.506 inch OD
(continued on next page)
10
Copyright © 2010 Allison Transmission, Inc.
20100201
4
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544490 (cont’d)
1
2
4
1
2
4
1
2
4
1
2
4
Contains seals and gaskets necessary for complete transmission rebuild.
Part No. 23045876 29503803 29513464 29520046 29528651 29528652 29540469 29541384 29544515 29544516 29544517 29544518 29544561
Qty 1 1 1 1 1 1 1 1 2 2 1 1 1
Description Gasket, Lockup Solenoid Cover Gasket, Lube Valve Cover Gasket, Trim Boost Solenoid Cover Gasket, Oil Strainer Gasket, Separator Plate-To-Control Valve Body Gasket, Separator Plate-To-Oil Transfer Plate Gasket, Trimmer Valve Cover Gasket, Trimmer Valve Cover O-ring, AC Filter Canister Washer, AC Filter Center Shell Stud Washer, AC Filter Bypass Valve Plug Washer, AC Filter Pressure Switch Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch
ELECTRIC CONTROL VALVE GASKET KIT—P/N 29543189 Contains seals and gaskets to service electric control valve.
Part No.
Qty
6777974 6779833 6837164
1 1 1
6839632 6839633 6880178 9415545 23016647 29541384
1 1 1 34 1 1
Description Gasket, Oil Transfer Plate Gasket, Solenoid Cover Solenoid Repair Kit. Kit Contains Seven 6836943 Sealrings, 0.099 inch ID, Seven 6836959 Ties, Seven 6837161 Connectors And 6837162 Wire. Gasket, Separator-To-Oil Transfer Plate Gasket, Separator Plate-To-Control Valve Body Gasket, Solenoid Mounting Plate Washer, Flat Copper, 3⁄ 8 inch Gasket, Solenoid Mounting Plate Gasket, Trimmer Valve Cover
PARKING BRAKE LINING KIT—P/N 29514503 Contains linings and rivets for Bendix 12 x 5 inch parking brake.
PARKING BRAKE OVERHAUL KIT—P/N 29529654 Contains parts necessary for overhaul of Bendix 12 x 5 inch parking brake.
Part No.
Qty
2344798 2344799 2344802 2399048
1 1 1 2
Description Socket, Brake Adjusting Screw Spring, Self Adjuster. Color Coded Red. Pivot Nut, Brake Adjusting Screw Spring, Shoe Return. Color Coded Black.
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
11
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 PARKING BRAKE OVERHAUL KIT—P/N 29529654 (cont’d) Part No.
Qty
2399050 2405951 6830410
1 1 1
103323 181427 6768827 6772551 2405951 29506141 29518544
12
Qty 8 8 4 1 1 1 1
2
4
1
2
4
Description Brace, Anchor Pin Washer, Spring Screw, Brake Adjusting
PARKING BRAKE KIT—P/N 29543240 Part No.
1
Description Lockwasher, 1⁄ 2 inch Bolt, 1⁄ 2-20 x 1 inch Washer, Flat, 5⁄8 inch Lever, Brake Apply Washer, Spring Brake Assembly, 12 x 5 inch Drum, Brake, 12 x 5 inch
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) The letters “VCLBT” (or some combination of these letters), “M”, or “S” indicate the type of transmission and its major components. The digits 6063 indicate the size of the converter used, the transmission capacity, the number of forward speed ranges, and the number of major model changes. The example below illustrates the meaning of the letters and numbers. Code Explanation
V C L B T 5/6 8/9/0 6 1/2/3 1–12 1–12 — Input/output configuration 1/2/3 — Major modification 6 — Number of forward speed ranges 8/9/0 — Relative transmission capacity 5/6 — Transmission series T — Planetary gear transmission B — Retarder L — Converter lockup clutch C — Converter V — Variable capacity converter stator
V05892
Code Explanation
H/M/S 5/6 6 1/0 A/H/M/R A Automatic electronic controls H Manual hydraulic controls M Manual electric controls R Retarder 1/0 Major modification 6 Number of forward speed ranges 5/6 Transmission series H Hauler application M Mobile propulsion application V05893.03
S Stationary application
20100201
Copyright © 2010 Allison Transmission, Inc.
13
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
A/N†
MODEL
6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6 CLBT 6061-4
— — — — — — — — E —
D D F F F E D F D F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — A —
H A H A H H J H — A
B B B B B B B B B B
H H H H H H H H H H
A A A A B A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309
6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882
CLBT 6061-4 CLBT 6061 CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4
— — — — — — — — — —
— — F F K D D F D F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
H H H A H A A A H A
B B B B B B B B B B
H H H H H H H H H M
B A A B A A B A B A
A A A D A A D D A A
A A A A A A A A A A
A A A — A A — — A A
A A A A A A A A A A
A A A B A A B B A A
A A A A A A A A A A
A C A B A A B B A A
A A A A A A A A A A
6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882
6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462
CLT 6061-4 CLBT 6061-3 CLT 6061-4 VCLBT 6061-4 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4
— E — — E — — — E —
F — F D E F F F — F
— N — — — — — — — —
— F — — — — — — — —
— A — — A — — — A —
H — A L — H H H — A
B B B B B B B B B B
H H H H H H H H H H
A B A A A A A B A B
D A D B A A A D A D
A A A A A A A A A A
— A — A A A A — A —
A A A A A A A A A A
B A B A A A A B A B
A A A A A A A A A A
B C B A A A A B A B
A A A A A A A A A A
6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462
6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLT 6061-4
— — — — — — — — — —
E D D F D D — F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A H H H H A A H H
B B B B B B B B B B
H H H M H H H H H H
A A A A A A A A B B
A A A A A A A D D D
A A A A A A A A A A
A A A A A A A — — —
A A A A A A A A A A
A A A A A A A B B B
A A A A A A A A A A
A A A A A A A B B B
A A A A A A A A A A
6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065
†
†
Assembly Number — Found On Your Transmission Nameplate.
14A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
14B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- LowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
MODEL
6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309
Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6 CLBT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A A A J A A A A A A
A A A A A A A A A A
A A A A A A A A A A
— — B — — B B B C —
6776034 6776035 6776793 6776931 6776932 6776982 6777141 6777258 6777259 6777309
6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882
CLBT 6061-4 CLBT 6061 CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B — B B B B B B B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A E A A A A A A A A
A A A A A A A A A A
J J A A E J J E J A
A A A — A A — — A A
A A A A A A A A A A
— — — B — C — B — B
6777334 6777335 6777427 6777461 6777462 6778187 6778214 6778348 6778672 6778882
6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462
CLT 6061-4 CLBT 6061-3 CLT 6061-4 VCLBT 6061-4 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B — B B B B B B B B
— J — — — — — — — —
— A — — — — — — — —
— A — — — — — — — —
— — — — — — — — — —
A E A A A A A A A A
A A A B A A A A A A
A A F J A J J F A J
— A — A A A A — A —
A A A A A A A A A A
— — B — B — B — B —
6778883 6778923 6778937 6779019 6779265 6779590 6779591 6829959 6830426 6830462
6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
J A A L J A J E D F
A A A A A A A — — —
A A A A A A A A A A
B — — — — — — — — —
6830696 6831116 6831199 6832396 6832660 6832801 6832815 6833063 6833064 6833065
†
†
Assembly Number — Found On Your Transmission Nameplate.
14C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
14D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
A/N†
MODEL
6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081
CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4
— — — — — — — — — —
F D D F F F F D D F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A H A A H H H A H A
B B B B B B B B B B
H H H H H H H H H M
B B B A A B A A B A
D A A A A A A A A A
A A A A A A A A A A
— A A A A A A A A A
A A A A A A A A A A
B A A A A A A A A A
A A A A A A A A A A
B A A A A A A A A A
A A A A A A A A A A
6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081
6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191
CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6
E E — — — — — — — E
E D D D F D D F E F
— — — — — — — — — —
— — — — — — — — — —
A A — — — — — — — A
— — A H H H A A A —
B B B B B B B B B B
H H H H H H H H H H
B A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191
6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232
CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4
A — — — F — — — — —
F F C C F F D D E D
— — — — — — — — — —
— — — — — — — — — —
A — — — A — — — — —
— A K A — K H A H H
B B B B B B B B B B
H H H H H H H H H H
A A B B A B B B A A
A A D D A D A D A A
A A A A A A A A A A
A A — — A — A — A A
A A A A A A A A A A
A A B B A B A B A A
A A A A A A A A A A
A A B B A B A B A A
A A A A A A A A A A
6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232
6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829
CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6
— C — — — E E — — F
D D E E E E D C F F
— — — — — — — — — —
— — — — — — — — — —
— A — — — A A — — A
A — A A H — — H A —
B B A A B B B B B B
H H A A H H H H H H
A B A A A B A A A A
A D A A D A A A A A
A A A A A A A A A A
A — A A — A A A A A
A A A A A A A A A A
A B A A B A A A A A
A A A A A A A A A A
A A A A B A A A A A
A A A A A A A A A A
6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829
†
†
Assembly Number — Found On Your Transmission Nameplate.
15A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
15B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- LowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
MODEL
6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081
Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
J A A J D A A J J A
— A A A A A A A A A
A A A A A A A A A A
B — — — B B — C — B
6833066 6833068 6833069 6833070 6833071 6833073 6833075 6833078 6833079 6833081
6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191
CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A D D D L A J A A A
A A A A A A A A A A
A A A A A A A A A A
B — — — — — — — B —
6833082 6833085 6833087 6833088 6833089 6833090 6833091 6833114 6834109 6834191
6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232
CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B A B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A A C J D A A A D D
A A — — A — A — A A
A A A A A A A A C C
— — — B — — — — B —
6834204 6834213 6834626 6835186 6835214 6835220 6835251 6835677 6835832 6836232
6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829
CLBT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B A A B B B B B A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A‡ E‡‡ A A A A A A
A A A A A A A A A A
A — A A — A A A A A
C A C C A B B B C C
— — B B B B — C — —
6836233 6836302 6836401 6836401 6836683 6836804 6836922 6837710 6837828 6837829
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
15C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
15D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
A/N†
MODEL
6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870
CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-3 CLT 6061-4 CLT 6061-6 CLBT 6061-6 CLBT 6061-6 CLBT 6061-6
— — — — E — E A E E
F C D D — C F B E E
— — — — A — — — — —
— — — — B — — — — —
— — — — A — A A A A
A H H A — A — — — —
B B B B B B B B B B
H H H H H H H H H H
B B A A A A B B B B
D A A A D D D A A A
A A A A A A A A A A
— A A A — — — A A A
A A A A A A A A A A
B A A A B B A A A A
A A A A A A A A A A
B A A A D B B A A A
A A A A A A A A A A
6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870
6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656
CLT 6061-4 CLBT 6061-4 CLBT 6061-1 CLT 6061-4 CLT 6061-3 CLT 5961-3 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLBT 6061-4
— — B — — — — — A —
C B D F A A E C B E
— — — — — — — — — —
— — — — — — — — — —
— — A — — — — — A —
K K — K A A E A — A
B B B B B A B B B B
H H H H H B H H H H
A A B A A A A A B A
D A A D D D A D A A
A A A A A A A A A A
— A A — — — A — A A
A A A A A A A A A A
B A A B B B A B A A
A A A A A A A A A A
B A A B B B A B A A
A A A A A A A A A A
6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656
6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254
CLT 6061-4 CLT 6061-4 CLT 6061-6 CLBT 6061-6 CLBT 5861-6 CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-6
— — — E D — — — — E
C C C E C F C C F D
— — — — — — — — — —
— — — — — — — — — —
— — — A A — — — — A
H B H — — H A H H —
B B B B B B B B B B
H H H H E H H H H H
A A A B B B B A A A
D D D A A D D D A A
A A A A A A A A A A
— — — A A — — — A A
A A A A A A A A A A
B B B A C B B B A A
A A A A A A A A A A
B B B A A B B B A A
A A A A A A A A A A
6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254
6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016
CLBT 6061-6 CLBT 6061-6 CLBT 6061-6 CLT 6061-4 CLBT 6061-6 CLT 6061-6 CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4
F E E — A E E — — —
F E F C F C F D F C
— — — — — — — — — —
— — — — — — — — — —
A A A — A A A — — —
— — — A — — — A H A
B B B B B B B B B A
H H H H H H H H H A
A B B A A A A A A A
A A A D A D A A D D
A A A A A A A A A A
A A A — A — A A — —
A A A A A A A A A A
A A A B A B A A B B
A A A A A A A A A A
A A A B A B A A B B
A A A A A A A A A A
6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016
†
†
Assembly Number — Found On Your Transmission Nameplate.
16A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
16B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- LowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
MODEL
6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870
Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-3 CLT 6061-4 CLT 6061-6 CLBT 6061-6 CLBT 6061-6 CLBT 6061-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B — B B B B B
— — — — J — — — — —
— — — — A — — — — —
— — — — A — — — — —
— — — — — — — — — —
A A A A E A A A A A
A A A A A A A A A C
C F D D D E D A D A
— A A A — — — A A A
B A B B B A B A A A
— — — — — — — — — B
6838382 6838602 6838736 6838737 6838966 6839121 6839931 6880380 6880579 6880870
6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656
CLT 6061-4 CLBT 6061-4 CLBT 6061-1 CLT 6061-4 CLT 6061-3 CLT 5961-3 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLBT 6061-4
B B B B B A B B B B
B B B B B A B B B B
A A A A C C A A A A
A A A A A A A A A A
B B B B B A B B B B
A A A A A A A A A A
B B B B H H B A B B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A A J A A A A A A A
— A A — — — A — A A
C C B A B C C C B B
— — C — — — — C — —
6881022 6881158 6882318 6882349 6882614 6883030 6883153 6883204 6883602 6883656
6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254
CLT 6061-4 CLT 6061-4 CLT 6061-6 CLBT 6061-6 CLBT 5861-6 CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-6
B B B B A B B B B B
B B B B A B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B A B B B B B
A A A A A A A A A A
B B B A A A A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A C C A A A A A
A A A A A F J D D D
— — — A A — — — A A
A A F B B B B B B B
— — — B C — — — B —
6883900 6883942 6883956 6884101 6884102 6884250 6884251 6884252 6884253 6884254
6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016
CLBT 6061-6 CLBT 6061-6 CLBT 6061-6 CLT 6061-4 CLBT 6061-6 CLT 6061-6 CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A B A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
D D A J J A A D D A
A A A — A — A A — —
B B C G B C C C C G
— — — C — — — — — C
6884255 6884256 6884264 6884909 6885307 6885308 6885331 6885388 6885390 23010016
†
†
Assembly Number — Found On Your Transmission Nameplate.
16C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
16D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057
CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4 CLT 6061-4
E — — — — — — F — —
F C F D E B B F C C
— — — — — — — — — —
— — — — — — — — — —
A — — — — — — A — —
— H H H B E F — A A
B B B B B B B B B B
H H H H H H H H H H
A A A A A A A A A A
A A D D D A D A D D
A A A A A A A A A A
A A — — — A — A — —
A A A A A A A A A A
A A B B B A B A B B
A A A A A A A A A A
A A B B B A B A B B
A A A A A A A A A A
23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057
23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765
CLBT 6061-6 CLBT 6061-6 CLT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-6 CLT 6061-4 CLT 6061-6 CLBT 6061-1 CLBT 6061-4
E E — — A E — E A —
C C C C E C C C E E
— — — — — — — — — —
— — — — — — — — — —
A A — — A A — A A —
— — A B — — K — — H
B B B B B B B B B B
M M M H H M H M H H
B B B A B B A B A A
A A D D A D D D A A
A A A A A A A A A A
A A — — A — — — A A
A A A A A A A A A A
A A B B A B B B A A
A A A A A A A A A A
A A B B A B B B A A
A A A A A A A A A A
23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765
23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254
CLT 6061-4 CLT 6061-4 CLT 5961-3 CLT 6061-4 CLBT 6061-6 CLBT 6061-6 CLBT 5861-4 CLBT 5861-4 CLBT 6061-4 CLBT 6061-4
— — — — E E — — — —
C D K C E E C C C C
— — — — — — — — — —
— — E — — — — — — —
— — — — A A — — — —
E K B E — — C C C C
B B B A A A A A A A
H H M A A A C C A A
A A A A A A A A A A
D D D D A A A A A A
A A A A A A A A A A
— — — — A A A A A A
A A A A A A A A A A
B B B B A A C C A A
A A A A A A A A A A
B B D B A A A A A A
A A A A A A A A A A
23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254
23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262
CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 6061-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-4 CLBT 5861-4
— — — E D D E E — —
K K K E C C C F C C
— — — — — — — — — —
E E E — — — — — — —
— — — A A A A A — —
C C C — — — — — C C
A A A A A A A A A A
C C C A E C C C C C
A A A A A A A A A A
D D A A A A A A A A
A A A A A A A A A A
— — A A A A A A A A
A A A A A A A A A A
D D C A C C C C C C
A A A A A A A A A A
D D C A A A A A A A
A A A A A A A A A A
23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262
†
†
Assembly Number — Found On Your Transmission Nameplate.
17A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
17B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- LowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
MODEL
Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057
CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-4 CLT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A B A B B A A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A‡ E‡‡
A A A D A A A A A A
A A — — — A — A — —
C B C A C B B C G G
B — — — — — — B — —
23010356 23010785 23010994 23011408 23011448 23011517 23011518 23011889 23012057 23012057
23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765
CLBT 6061-6 CLBT 6061-6 CLT 6061-4 CLT 6061-4 CLBT 6061-6 CLT 6061-6 CLT 6061-4 CLT 6061-6 CLBT 6061-1 CLBT 6061-4
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
D A D B B A B D A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A A A A D A A A D A
A A — — A — — — A A
B C C G B C A C B B
— — — — — — — — — —
23012091 23012217 23012468 23012469 23012482 23012484 23012607 23012647 23012709 23012765
23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254
CLT 6061-4 CLT 6061-4 CLT 5961-3 CLT 6061-4 CLBT 6061-6 CLBT 6061-6 CLBT 5861-4 CLBT 5861-4 CLBT 6061-4 CLBT 6061-4
B B A B B B A A B B
B B A B B B A A B B
A A D A A A A A A A
A A A A A A A A A A
B B A B B B A A B B
A A A A A A A A A A
B B — A A A A A A A
— — C — — — — — — —
— — B — — — — — — —
— — B — — — — — — —
— — B — — — — — — —
A A E A A A A A A A
A A A A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡
E F A A A A A A A A
— — — — A A A A A A
A A A G B B A A B B
— — — — B B C C C C
23013369 23013538 23013777 23013836 23014252 23014252 23014253 23014253 23014254 23014254
23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262
CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 6061-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-6 CLBT 5861-4 CLBT 5861-4
A A A B A A A A A A
A A A B A A A A A A
D D D A A A A A A A
A A A A A A A A A A
A A A B A A A A A A
A A A A A A A A A A
— — — A A A A A A A
C C C — — — — — — —
B B B — — — — — — —
B B B — — — — — — —
B B B — — — — — — —
E E E A A A A A A A
A‡ E‡‡ A D C C A A A‡ E‡‡
A A A A A A A A A A
— — A A A A A A A A
A A A B B B B B B B
— — — B C C A A C C
23014255 23014255 23014256 23014257 23014258 23014259 23014260 23014261 23014262 23014262
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
17C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
17D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270
CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 5861-2 CLT 5861-5 CLT 5861-5 CLBT 5861-6 CLBT 5961-4 CLBT 5961-6 CLBT 5961-6
— — — — — — C — A A
K K K K K K C C C C
— — — — — — — — — —
E E E E E — — — — —
— — — — — — A — A A
B B C B C C — C — —
A A A A A A A A A A
C C F C F F C B B B
A A A A A A A A A A
D D A A D D A A A A
A A A A A A A A A A
— — A A — — A A A A
A A A A A A A A A A
D D C C D D C A A A
A A A A A A A A A A
D D C C D D A A A A
A A A A A A A A A A
23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270
23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350
CLT 5861-5 CLT 5861-5 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 5961-4 CLT 5861-4 CLT 5861-4 CLBT 6061-4 CLBT 6061-4
— — — — — — — — — —
K K E F F C C C D D
— — — — — — — — — —
E E — — — — — — — —
— — — — — — — — — —
C C F C C C C C C A
A A A A A A A A A A
E E A A A B C C A A
A A A A A A A A A A
D D A D D A D D A A
A A A A A A A A A A
— — A — — A — — A A
A A A A A A A A A A
D D A B B A D D A A
A A A A A A A A A A
D D A B B A B B A A
A A A A A A A A A A
23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350
23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357
CLT 6061-4 CLT 6061-4 CLT 5961-4 CLT 5961-4 CLBT 5861-3 CLBT 5861-3 CLBT 5961-4 VCLBT 5861-7 VCLT 5861-7 CLBT 5861-4
— — — — — — — C — —
C C C C — — J A A C
— — — — K K — — — —
— — — — B B — — — —
— — — — — — — A — —
A A C C C C A — C C
A A A A A A A B B A
A A B B C C B D D F
A A A A A A A A A A
D D D D A A A B C A
A A A A A A A A A A
— — — — A A A A — A
A A A A A A A A A A
B B B B C C A C D C
A A A A A A A A A A
B B B B C C A A B A
A A A A A A A A A A
23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357
23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364
CLBT 5861-4 CLBT 6061-6 CLBT 5961-6 CLBT 5961-6 CLT 5861-1 CLT 5861-1 CLT 6061-4 CLT 6061-4 CLT 5861-1 CLT 5861-1
— A A A B B — — E E
C B D D — — C C — —
— — — — E E — — F F
— — — — — — — — — —
— A A A A A — — A A
C — — — — — B B — —
A A A A A A A A A A
F A A A E E A A C E
A A A A A A A A A A
A A A A D D D D D D
A A A A A A A A A A
A A A A — — — — — —
A A A A A A A A A A
C A A A D D B B D D
A A A A A A A A A A
A A A A D D B B D D
A A A A A A A A A A
23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364
†
†
Assembly Number — Found On Your Transmission Nameplate.
18A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
18B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- LowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
MODEL
Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270
CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 5861-2 CLT 5861-5 CLT 5861-5 CLBT 5861-6 CLBT 5961-4 CLBT 5961-6 CLBT 5961-6
A A A A A A A A A A
A A A A A A A A A A
D D D D D D A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
— — — — — — A A A A
C C C C C C — — — —
B B B B B B — — — —
B B B B B B — — — —
B B B B B B — — — —
E E E E E E A A A A
A‡ E‡‡ A A A‡ E‡‡ A A A‡ E‡‡
A A A A A A A A A A
— — A A — — A A A A
A A A A A A B B C C
— — — — — — C C C C
23014264 23014264 23014265 23014266 23014267 23014267 23014268 23014269 23014270 23014270
23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350
CLT 5861-5 CLT 5861-5 CLBT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 5961-4 CLT 5861-4 CLT 5861-4 CLBT 6061-4 CLBT 6061-4
A A B B B A A A B B
A A B B B A A A B B
D D A A A A A A A A
A A A A A A A A A A
A A B B B A A A B B
A A A A A A A A A A
— — A A A A A A A A
C C — — — — — — — —
B B — — — — — — — —
B B — — — — — — — —
B B — — — — — — — —
E E A A A A A A A A
A‡ E‡‡ A A‡ E‡‡ A A‡ E‡‡ A A
A A A A A A A A A A
— — A — — A — — A A
A A B A A B A A B B
— — — — — — — — — —
23014271 23014271 23014286 23014346 23014346 23014347 23014348 23014348 23014349 23014350
23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357
CLT 6061-4 CLT 6061-4 CLT 5961-4 CLT 5961-4 CLBT 5861-3 CLBT 5861-3 CLBT 5961-4 VCLBT 5861-7 VCLT 5861-7 CLBT 5861-4
B B A A A A A A A A
B B A A A A A A A A
A A A A A A C C C A
A A A A A A A A A A
B B A A A A A A A A
A A A A A A A A A A
A A A A — — G H H A
— — — — K K — — — —
— — — — A A — — — —
— — — — A A — — — —
— — — — — — — — — —
A A A A E E A A A A
A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A B B A‡
A A A A A A G G G A
— — — — A A A A — A
A A A A A A B B F A
— — — — — — — — — —
23014351 23014351 23014352 23014352 23014353 23014353 23014354 23014355 23014356 23014357
23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364
CLBT 5861-4 CLBT 6061-6 CLBT 5961-6 CLBT 5961-6 CLT 5861-1 CLT 5861-1 CLT 6061-4 CLT 6061-4 CLT 5861-1 CLT 5861-1
A B A A A A B B A A
A B A A A A B B A A
A A A A B B A A B B
A A A A A A A A A A
A B A A A A B B A A
A A A A A A A A A A
A A A A — — A A — —
— — — — A A — — A A
— — — — H H — — H H
— — — — C C — — C C
— — — — — — — — — —
A A A A D D A A D D
E‡‡ A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A
A A A A G G A A G G
A A A A — — — — — —
A B B B B B A A B B
— — — — — — — — — —
23014357 23014359 23014360 23014360 23014361 23014361 23014362 23014362 23014363 23014364
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
18C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
18D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371
CLBT 5961-1 CLBT 5961-6 CLBT 5961-6 CLBT 6061-6 CLBT 6061-6 CLT 5861-1 CLBT 5861-9 CLBT 5861-3 CLBT 5861-3 CLBT 5861-4
B A A E E A A — — —
— C C D D — — — — C
G — — — — C C K K —
— — — — — — — B B —
A A A A A A A — — —
— — — — — — — D D D
A A A A A A A A A A
B B B A A E E E E E
A A A A A A A A A A
A A A A A D A A A A
A A A A A A A A A A
A A A A A — A A A A
A A A A A A A A A A
A A A A A D C C C C
A A A A A A A A A A
C A A A A D C C C A
A A A A A A A A A A
23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371
23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377
CLBT 5861-4 CLT 5861-4 CLT 5861-4 CLBT 5861-4 CLBT 5861-4 CLT 5961-10 CLT 5961-10 CLT 5961-3 CLBT 5961-6 CLT 6061-4
— — — — — A A — E —
C C C C C — — A C D
— — — — — A A — — —
— — — — — D D — — —
— — — — — A A — A —
D D D C C — — D — C
A A A A A A A A A A
E E E C C A A A B A
A A A A A A A A A A
A D D A A D D D A D
A A A A A A A A A A
A — — A A — — — A —
A A A A A A A A A A
C D D C C B B B A B
A A A A A A A A A A
A B B A A D D B A B
A A A A A A A A A A
23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377
23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383
CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 5861-4 CLBT 5861-4 CLBT 6061-6 CLBT 6061-6 CLBT 5961-6 CLT 5861-4 CLT 5861-4
— — — — — E — A — —
D E E C C C C B C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — A A A — —
C B B B B — — — B B
A A A A A A A A A A
A A A C C B B A C C
A A A A A A A A A A
D D D A A A A A D D
A A A A A A A A A A
— — — A A A A A — —
A A A A A A A A A A
B B B C C A A A D D
A A A A A A A A A A
B B B A A A A A B B
A A A A A A A A A A
23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383
23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390
CLBT 5861-4 CLBT 5861-4 CLBT 5961-4 CLBT 5961-4 CLT 5961-5 CLT 5961-5 VCLT 5961-1 VCLBT 5961-9 CLBT 5861-6 CLT 6061-4
— — — — — — B B A —
C C D D K K — — B C
— — — — — — G G — —
— — — — E E — — — —
— — — — — — A A A —
E E E E C C — — — E
A A A A A A B B A A
B B B B B B D D E A
A A A A A A A A A A
A A A A D D C B A D
A A A A A A A A A A
A A A A — — — A A —
A A A A A A A A A A
C C A A B B B A C B
A A A A A A A A A A
A A A A D D D C A B
A A A A A A A A A A
23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390
†
†
Assembly Number — Found On Your Transmission Nameplate.
19A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
19B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371
CLBT 5961-1 CLBT 5961-6 CLBT 5961-6 CLBT 6061-6 CLBT 6061-6 CLT 5861-1 CLBT 5861-9 CLBT 5861-3 CLBT 5861-3 CLBT 5861-4
A A A B B A A A A A
A A A B B A A A A A
B A A A A B B B B A
A A A A A A A A A A
A A A B B A A A A A
A A A A A A A A A A
— A A A A — — — — A
A — — — — A A K K —
H — — — — H H A A —
C — — — — C C A A —
— — — — — — — — — —
D A A A A D D E E A
A A‡ E‡‡ A‡ E‡‡ A A A‡ E‡‡ A‡
G A A A A G G A A A
A A A A A — A A A A
B B B B B B B A A A
— — — — — — — — — —
23014365 23014366 23014366 23014367 23014367 23014368 23014369 23014370 23014370 23014371
23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377
CLBT 5861-4 CLT 5861-4 CLT 5861-4 CLBT 5861-4 CLBT 5861-4 CLT 5961-10 CLT 5961-10 CLT 5961-3 CLBT 5961-6 CLT 6061-4
A A A A A A A A A B
A A A A A A A A A B
A A A A A B B C A A
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A A
A A A A A — — H A A
— — — — — K K — — —
— — — — — A A — — —
— — — — — A A — — —
— — — — — — — — — —
A A A A A E E A A A
E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A A‡
A A A A A A A A A A
A — — A A — — — A —
A A A A A C C C C A
— — — — — — — — — —
23014371 23014372 23014372 23014373 23014373 23014374 23014374 23014375 23014376 23014377
23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383
CLT 6061-4 CLT 6061-4 CLT 6061-4 CLBT 5861-4 CLBT 5861-4 CLBT 6061-6 CLBT 6061-6 CLBT 5961-6 CLT 5861-4 CLT 5861-4
B B B A A B B A A A
B B B A A B B A A A
A A A A A A A A A A
A A A A A A A A A A
B B B A A B B A A A
A A A A A A A A A A
A A A A A A A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡
A A A A A A A A G G
— — — A A A A A — —
A C C A A C C B A A
— — — — — — — — — —
23014377 23014378 23014378 23014379 23014379 23014381 23014381 23014382 23014383 23014383
23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390
CLBT 5861-4 CLBT 5861-4 CLBT 5961-4 CLBT 5961-4 CLT 5961-5 CLT 5961-5 VCLT 5961-1 VCLBT 5961-9 CLBT 5861-6 CLT 6061-4
A A A A A A A A A B
A A A A A A A A A B
A A A A D D B B A A
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A A
A A A A — — — — A A
— — — — C C A A — —
— — — — B B H H — —
— — — — B B C C — —
— — — — B B — — — —
A A A A E E D D A A
A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ B B A A
A A G G A A G G A A
A A A A — — — A A —
B B D D A A B B B A
— — — — — — — — — —
23014384 23014384 23014385 23014385 23014386 23014386 23014387 23014388 23014389 23014390
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
19C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
19D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453
CLBT 5861-4 CLBT 5861-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 5861-4 CLT 5861-4 CLT 6061
— — — — — — — — — —
D D D D C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
C C D D H C C B B B
A A A A B A A A A A
B B A A H A A B B A
A A A A A A A A A A
A A D D A A A D D D
A A A A A A A A A A
A A — — A A A — — —
A A A A A A A A A A
C C B B A A A D D B
A A A A A A A A A A
A A B B A A A B B B
A A A A A A A A A A
23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453
23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484
CLT 6061-4 CLT 6061-4 CLT 5961-5 CLT 5961-5 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLT 5961-4 CLT 5961-4 CLBT 6061-6
— — — — — — — — — A
C C K K C C E C C E
— — — — — — — — — —
— — E E — — — — — —
— — — — — — — — — A
B B D D D D E C C —
A A A A A A A A A A
A A B B A A A B B A
A A A A A A A A A A
D D D D D D A D D A
A A A A A A A A A A
— — — — — — A — — A
A A A A A A A A A A
B B B B B B A B B A
A A A A A A A A A A
B B D D B B A B B A
A A A A A A A A A A
23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484
23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520
CLBT 5961-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061 CLBT 6061-4 CLBT 6061-4 CLBT 5961-4
— — — — — — — — — —
C F F E E B D B B D
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
E C C C C E E E E C
A A A A A A A A A A
B A A A A A A A A B
A A A A A A A A A A
A D D A A D A A A A
A A A A A A A A A A
A — — A A — A A A A
A A A A A A A A A A
A B B A A B A A A A
A A A A A A A A A A
A B B A A B A A A A
A A A A A A A A A A
23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520
23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693
CLBT 5861 CLT 5861-4 CLT 5861-4 CLT 5961-4 CLBT 6061-4 VCLT 5961 CLT 5861-4 CLT 5861-4 CLT 6061-4 CLT 6061-4
B — — — — — — — — —
— C C C C — C C F F
E — — — — A — — — —
— — — — — B — — — —
A — — — — — — — — —
— C C B A C B B D D
A A A A A B A A A A
E B B B A D C C A A
A A A A A A A A A A
A D D D A C D D D D
A A A A A A A A A A
A — — — A — — — — —
A A A A A A A A A A
C D D B A B D D B B
A A A A A A A A A A
C B B B A D B B B B
A A A A A A A A A A
23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693
†
†
Assembly Number — Found On Your Transmission Nameplate.
20A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
20B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453
CLBT 5861-4 CLBT 5861-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 5861-4 CLT 5861-4 CLT 6061
A A B B B B B A A B
A A B B B B B A A B
A A A A A A A A A A
A A A A A A A A A A
A A B B B B B A A B
A A A A A A A A A A
A A A A A A A A A B
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡ A
A A A A D A A A A E
A A — — A A A — — —
B B A A B B B A A B
— — — — — — — — — —
23014391 23014391 23014392 23014392 23014419 23014438 23014438 23014439 23014439 23014453
23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484
CLT 6061-4 CLT 6061-4 CLT 5961-5 CLT 5961-5 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLT 5961-4 CLT 5961-4 CLBT 6061-6
B B A A B B B A A B
B B A A B B B A A B
A A D D A A A A A A
A A A A A A A A A A
B B A A B B B A A B
A A A A A A A A A A
A A — — A A A A A A
— — C C — — — — — —
— — B B — — — — — —
— — B B — — — — — —
— — B B — — — — — —
A A E E A A A A A A
A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡ A
A A A A A A A A A A
— — — — — — A — — A
G G A A A A C B B B
— — — — — — — — — —
23014479 23014479 23014480 23014480 23014481 23014481 23014482 23014483 23014483 23014484
23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520
CLBT 5961-4 CLT 6061-4 CLT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-4 CLBT 6061 CLBT 6061-4 CLBT 6061-4 CLBT 5961-4
A B B B B B B B B A
A B B B B B B B B A
A A A A A A A A A A
A A A A A A A A A A
A B B B B B B B B A
A A A A A A A A A A
A A A A A A A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
A A‡ E‡‡ A‡ E‡‡ A A A‡ E‡‡ A
A A A A A A A A A G
A — — A A — A A A A
C C C B B B B B B C
— — — — — — C — — —
23014485 23014486 23014486 23014487 23014487 23014509 23014510 23014511 23014511 23014520
23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693
CLBT 5861 CLT 5861-4 CLT 5861-4 CLT 5961-4 CLBT 6061-4 VCLT 5961 CLT 5861-4 CLT 5861-4 CLT 6061-4 CLT 6061-4
A A A A B A A A B B
A A A A B A A A B B
A A A A A B A A A A
A A A A A A A A A A
A A A A B A A A B B
A A A A A A A A A A
— A A A A — A A A A
A — — — — F — — — —
H — — — — D — — — —
C — — — — A — — — —
— — — — — D — — — —
D A A A A E A A A A
A A‡ E‡‡ A A B A‡ E‡‡ A‡ E‡‡
G A A A A A A A A A
A — — — A — — — — —
B A A B B B A A G G
— — — — — C A A — —
23014535 23014655 23014655 23014664 23014679 23014686 23014690 23014690 23014693 23014693
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
20C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
20D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928
CLT 5861-4 CLT 5861-4 CLBT 5961-1 CLT 5861-1 CLT 5861-1 CLBT 5861-9 CLBT 5961-4 CLT 5861-9 CLT 5861-9 CLBT 5861-4
— — E E E A — A A —
C C A — — — D — — C
— — K B B B — B B —
— — B — — — — — — —
— — A A A A — A A —
D D — — — — E — — E
A A A A A A A A A A
B B B F F E B E E E
A A A A A A A A A A
D D A D D A A D D A
A A A A A A A A A A
— — A — — A A — — A
A A A A A A A A A A
D D A D D C A D D C
A A A A A A A A A A
B B C D D C A D D A
A A A A A A A A A A
23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928
23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987
CLT 6061-4 CLT 6061-4 CLBT 5961-6 CLBT 5861-2 CLBT 5861-2 CLT 6061-4 CLBT 5861-4 CLBT 5861-4 CLT 5861-5 CLT 5861-5
— — D — — — — — — —
C C C K K C D D K K
— — — — — — — — — —
— — — E — — — — E —
— — A — — — — — — —
C C — B B D E E D D
A A A A A A A A A A
A A A B B B C C B B
A A A A A A A A A A
D D A A A D A A D D
A A A A A A A A A A
— — A A A — A A — —
A A A A A A A A A A
B B A C C B C C D D
A A A A A A A A A A
B B A C C B A A D D
A A A A A A A A A A
23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987
23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108
CLBT 5861-4 CLBT 5861-4 VCLBT 5961-5 CLBT 5961-2 CLBT 5961-2 CLT 5861-5 CLT 5861-5 CLT 5861-4 CLBT 6061-4 CLT 5961-5
— — — — — — — — — —
C C A — — K K C E —
— — — B B — — — — H
— — — — — E E — — C
— — — — — — — — — —
E E C C C B B E E E
A A B A A A A A A A
E F D A A B B E A B
A A A A A A A A A A
A A B A A D D D A D
A A A A A A A A A A
A A A A A — — — A —
A A A A A A A A A A
C C A A A D D D A B
A A A A A A A A A A
A A A C C D D B A D
A A A A A A A A A A
23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108
23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265
CLT 5961-5 CLBT 5961-6 CLBT 5961-6 CLBT 6061-6 CLBT 5861-9 CLBT 5861-9 CLBT 5961-1 CLBT 5961-1 CLT 5861-1 CLT 5961-3
— E D E A A B B E A
— C C C — — — — — A
H — — — B B G G B —
C — — — — — — — — —
— A A A A A A A A A
E — — — — — — — — —
A A A A A A A A A A
B B A B E E B B F A
A A A A A A A A A A
D A A A A A A A D D
A A A A A A A A A A
— A A A A A A A — —
A A A A A A A A A A
B A A A C C A A D B
A A A A A A A A A A
D A A A C C C C D B
A A A A A A A A A A
23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265
†
†
Assembly Number — Found On Your Transmission Nameplate.
21A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
21B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928
CLT 5861-4 CLT 5861-4 CLBT 5961-1 CLT 5861-1 CLT 5861-1 CLBT 5861-9 CLBT 5961-4 CLT 5861-9 CLT 5861-9 CLBT 5861-4
A A A A A A A A A A
A A A A A A A A A A
A A D B B B A B B A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A — — — — A — — A
— — F K K K — K K —
— — C F F F — F F —
— — E D D D — D D —
— — C — — — — — — —
A A E E E E A E E A
A‡ E‡‡ A A‡ E‡‡ A E A‡ E‡‡ A
G G A G G G A G G A
— — A — — A A — — D
A A B A A B B B B B
— — — — — — — — — —
23014698 23014698 23014703 23014708 23014708 23014900 23014912 23014915 23014915 23014928
23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987
CLT 6061-4 CLT 6061-4 CLBT 5961-6 CLBT 5861-2 CLBT 5861-2 CLT 6061-4 CLBT 5861-4 CLBT 5861-4 CLT 5861-5 CLT 5861-5
B B A A A B A A A A
B B A A A B A A A A
A A A D D A A A D D
A A A A A A A A A A
B B A A A B A A A A
A A A A A A A A A A
A A A — — A A A — —
— — — C C — — — C C
— — — B B — — — B B
— — — B B — — — B B
— — — B B — — — B B
A A A E E A A A E E
A‡ E‡‡ A A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡
A A A A A A A A A A
— — A A A — A A — —
B B B A A A B B A A
— — — — — — — — — —
23014936 23014936 23014957 23014963 23014963 23014969 23014985 23014985 23014987 23014987
23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108
CLBT 5861-4 CLBT 5861-4 VCLBT 5961-5 CLBT 5961-2 CLBT 5961-2 CLT 5861-5 CLT 5861-5 CLT 5861-4 CLBT 6061-4 CLT 5961-5
A A A A A A A A B A
A A A A A A A A B A
A A C D D D D A A B
A A A A A A A A A A
A A A A A A A A B A
A A A A A A A A A A
A A H — — — — A A —
— — — K K C C — — F
— — — F F B B — — E
— — — F F B B — — A
— — — E E B B — — D
A A A E E E E A A E
A A B A‡ E‡‡ A‡ E‡‡ A A A‡
A A G G G A A A A G
D D A A A — — — A —
A C F D D A A A C D
— C — — — — — — B C
23014989 23015012 23015013 23015021 23015021 23015030 23015030 23015038 23015107 23015108
23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265
CLT 5961-5 CLBT 5961-6 CLBT 5961-6 CLBT 6061-6 CLBT 5861-9 CLBT 5861-9 CLBT 5961-1 CLBT 5961-1 CLT 5861-1 CLT 5961-3
A A A B A A A A A A
A A A B A A A A A A
B A A A B B B B B C
A A A A A A A A A A
A A A B A A A A A A
A A A A A A A A A A
— A A A — — — — — H
F — — — H H A A K —
E — — — F F H H F —
A — — — D D C C D —
D — — — — — — — — —
E A A A D D D D E A
E‡‡ C A A A‡ E‡‡ A‡ E‡‡ A A‡
G A A A G G G G K A
— A A A A A A A — —
D B B B B B B B A C
C C C — — — — — — —
23015108 23015118 23015140 23015217 23015233 23015233 23015234 23015234 23015237 23015265
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
21C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
21D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713
CLT 5961-3 CLBT 5861-6 CLT 5861-5 CLT 5861-5 CLBT 5861-6 CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 5861-2 CLBT 6061-4
A D — — D — — — — —
A C K K C K K K K C
— — — — — — — — — —
— — E E — E E E E —
A A — — A — — — — —
— — B B — D D D D C
A A A A A A A A A A
A E E E C C C C C A
A A A A A A A A A A
D A D D A D D A A A
A A A A A A A A A A
— A — — A — — A A A
A A A A A A A A A A
B C D D C D D C C A
A A A A A A A A A A
B A D D A D D C C A
A A A A A A A A A A
23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713
23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721
CLT 5861-4 CLBT 5861-6 CLBT 6061-6 CLBT 5861 CLBT 5861 CLBT 5861-4 CLBT 5861-4 CLBT 5961-4 CLBT 5961-4 CLBT 6061-6
— D E D D — — — — E
C C C C C C C E E E
— — — — — — — — — —
— — — — — — — — — —
— A A A A — — — — A
A — — — — C C A A —
A A A A A A A A A A
E F A F F E E B B A
A A A A A A A A A A
D A A A A A A A A A
A A A A A A A A A A
— A A A A A A A A A
A A A A A A A A A A
D C A C C C C A A A
A A A A A A A A A A
B A A A A A A A A A
A A A A A A A A A A
23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721
23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127
VCLT 5961-5 CLT 5961-5 CLT 5961-5 CLBT 6061-10 CLBT 6061-10 CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 5861
— — — E E — — E E —
— — — A A B B E E —
M M M — — — — — — A
C C C — — — — — — —
— — — A A — — A A —
E E E — — A A — — C
B A A A A A A A A A
D B B B B A A A A G
A A A A A A A A A A
C D D A A A A A A A
A A A A A A A A A A
— — — A A A A A A A
A A A A A A A A A A
B B B A A A A A A C
A A A A A A A A A A
D D D A A A A A A C
A A A A A A A A A A
23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127
23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358
CLBT 5861-4 CLBT 5861-4 CLBT 5861-4 CLBT 5961-1 CLT 5861-4 CLT 5861-4 CLBT 5961-4 CLBT 5861-4 CLBT 5861-4 CLBT 6061-4
— — — B — — — — — —
C C — — C C C B B C
— — B G — — — — — —
— — — — — — — — — —
— — — A — — — — — —
C C C — C C C C C A
A A A A A A A A A A
F F G B F F B G G A
A A A A A A A A A A
A A A A D D A A A A
A A A A A A A A A A
A A A A — — A A A A
A A A A A A A A A A
C C C A D D A C C A
A A A A A A A A A A
A A C C B B A A A A
A A A A A A A A A A
23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358
†
†
Assembly Number — Found On Your Transmission Nameplate.
22A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
22B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713
CLT 5961-3 CLBT 5861-6 CLT 5861-5 CLT 5861-5 CLBT 5861-6 CLT 5861-5 CLT 5861-5 CLBT 5861-2 CLBT 5861-2 CLBT 6061-4
A A A A A A A A A B
A A A A A A A A A B
C A D D A D D D D A
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A A
H A — — A — — — — A
— — C C — C C C C —
— — B B — B B B B —
— — B B — B B B B —
— — B B — B B B B —
A A E E A E E E E A
E‡‡ A A‡ E‡‡ A A‡ E‡‡ A‡ E‡‡ A
A A A A A A A A A A
— A — — A — — A A A
C B A A B A A A A C
— C — — C — — — — C
23015265 23015389 23015527 23015527 23015528 23015529 23015529 23015659 23015659 23015713
23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721
CLT 5861-4 CLBT 5861-6 CLBT 6061-6 CLBT 5861 CLBT 5861 CLBT 5861-4 CLBT 5861-4 CLBT 5961-4 CLBT 5961-4 CLBT 6061-6
A A B A A A A A A B
A A B A A A A A A B
A A A A A A A A A A
A A A A A A A A A A
A A B A A A A A A B
A A A A A A A A A A
A A A A A A A A A A
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A B
A A A A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ D
A A A A A A A A A A
— A A A A A A A A A
A B C B B A A A A B
— C — C C C C A A B
23015856 23015862 23015863 23017142 23017142 23017343 23017343 23017623 23017623 23017721
23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127
VCLT 5961-5 CLT 5961-5 CLT 5961-5 CLBT 6061-10 CLBT 6061-10 CLBT 6061-6 CLBT 6061-6 CLBT 6061-4 CLBT 6061-4 CLBT 5861
A A A B B B B B B A
A A A B B B B B B A
B B B C C A A A A B
A A A A A A A A A A
A A A B B B B B B A
A A A A A A A A A A
— — — H H A A A A —
F F F — — — — — — H
E E E — — — — — — G
A A A — — — — — — D
D D D — — — — — — —
E E E A A A A A A D
B A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ H
G G G A A A A A A G
— — — A A A A A A A
B D D B B B B B B F
C C C — — — — — — —
23018505 23018718 23018718 23019055 23019055 23019056 23019056 23019072 23019072 23019127
23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358
CLBT 5861-4 CLBT 5861-4 CLBT 5861-4 CLBT 5961-1 CLT 5861-4 CLT 5861-4 CLBT 5961-4 CLBT 5861-4 CLBT 5861-4 CLBT 6061-4
A A A A A A A A A B
A A A A A A A A A B
A A B B A A A A A A
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A A
A A — — A A A A A A
— — K B — — — — — —
— — F H — — — — — —
— — D C — — — — — —
— — — — — — — — — —
A A E E A A A A A A
A‡ E‡‡ H A A‡ E‡‡ E A‡ E‡‡ A
A A G G A A A A A A
A A A A — — A A A D
B B F B A A B A A C
— — — — — — — — — C
23019236 23019236 23019241 23019242 23019282 23019282 23019317 23019357 23019357 23019358
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
22C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
22D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895
CLBT 5961-4 CLBT 5961-4 CLBT 5961-4 CLBT 5961-4 CLBT 5861-4 CLBT 5861-4 CLBT 5961-6 CLT 5961-7 CLT 5961-7 CLBT 6061-4
— — — — — — D — — —
D D D D C C C K K E
— — — — — — — — — —
— — — — — — — E E —
— — — — — — A — — —
C C B B E E — E E C
A A A A A A A A A A
B B B B E E A B B A
A A A A A A A A A A
A A A A A A A D D A
A A A A A A A A A A
A A A A A A A — — A
A A A A A A A A A A
A A A A C C A B B A
A A A A A A A A A A
A A A A B B A D D A
A A A A A A A A A A
23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895
23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-3 CLT 6061-3 CLBT 6061 CLBT 5961-1 CLBT 5861-4 CLBT 5861-4 CLBT 5861
— — — — — — B — — —
E C C A A C — D D —
— — — — — — G — — A
— — — — — — — — — —
— — — — — — A — — —
C E E C C G — E E C
A A A A A A A A A A
A A A A A B B B B G
A A A A A A A A A A
A A A D D A A A A A
A A A A A A A A A A
A A A — — A A A A A
A A A A A A A A A A
A A A B B A A C C C
A A A A A A A A A A
A A A B B A C A A C
A A A A A A A A A A
23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492
23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573
CLBT 5961-1 CLBT 5961-6 CLBT 5861-4 CLT 5861-1 CLBT 5961-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6 CLBT 5861-2 CLT 5861-4
B — — E D — — A — —
— B D — C D D B — C
G — — B — — — — A —
— — — — — — — — B —
A A — A A — — A — —
— — C — — C A — E E
A A A A A A A A A A
B A B F A A A A E E
A A A A A A A A A A
A A A D A A A A A D
A A A A A A A A A A
A A A — A A A A A —
A A A A A A A A A A
A A C D A A A A C D
A A A A A A A A A A
C A A D A A A A C B
A A A A A A A A A A
23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573
23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956
CLBT 5961-4 CLT 5861-6 CLBT 5861-4 CLBT 6061-6 CLT 5961-10 CLBT 5961-11 CLT 6061-4 CLBT 6061-4 CLT 5961-6 CLT 6061-4
— E — B A — — — D —
B C C D — K C C C B
— — — — A — — — — —
— — — — D E — — — —
— A — A A — — — A —
E — B — — D C E — E
A A A A A A A A A A
B B C A A B A A A B
A A A A A A A A B A
A D A A D A D A D D
A A A A A A A A A A
A — A A — A — A — —
A A A A A A A A A A
A D C A B A B A B B
A A A A A A A A A A
A B A A D C B A B B
A A A A A A A A A A
23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956
†
†
Assembly Number — Found On Your Transmission Nameplate.
23A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
23B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895
CLBT 5961-4 CLBT 5961-4 CLBT 5961-4 CLBT 5961-4 CLBT 5861-4 CLBT 5861-4 CLBT 5961-6 CLT 5961-7 CLT 5961-7 CLBT 6061-4
A A A A A A A A A B
A A A A A A A A A B
A A A A A A A D D A
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A A
A A A A A A A — — A
— — — — — — — C C —
— — — — — — — B B —
— — — — — — — B B —
— — — — — — — B B —
A A A A A A B E E A
A‡ E‡‡ A‡ E‡‡ A‡ E‡‡ A A‡ E‡‡ A‡
A A G G A A A A A A
A A A A D D A — — A
B B E E B B B A A A
— — — — — — C — — B
23019629 23019629 23019630 23019630 23019631 23019631 23019739 23019772 23019772 23019895
23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492
CLBT 6061-4 CLBT 6061-4 CLBT 6061-4 CLT 6061-3 CLT 6061-3 CLBT 6061 CLBT 5961-1 CLBT 5861-4 CLBT 5861-4 CLBT 5861
B B B B B B A A A A
B B B B B B A A A A
A A A C C A B A A B
A A A A A A A A A A
B B B B B B A A A A
A A A A A A A A A A
A A A H H A — A A —
— — — — — — A — — H
— — — — — — H — — G
— — — — — — G — — D
— — — — — — — — — —
A A A A A A D A A D
E‡‡ A‡ E‡‡ A‡ E‡‡ A E A‡ E‡‡ G
A A A G G A G A A H
A A A — — D A A A B
A B B D D B D B B F
B — — — — — — — — —
23019895 23019914 23019914 23019967 23019967 23040216 23040423 23040451 23040451 23040492
23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573
CLBT 5961-1 CLBT 5961-6 CLBT 5861-4 CLT 5861-1 CLBT 5961-6 CLBT 6061-4 CLBT 6061-4 CLBT 6061-6 CLBT 5861-2 CLT 5861-4
A A A A A B B B A A
A A A A A B B B A A
B A A B A A A A B A
A A A A A A A A A A
A A A A A B B B A A
A A A A A A A A A A
— A A — A A A A — A
A — — K — — — — K —
H — — F — — — — A —
G — — D — — — — A —
— — — — — — — — — —
D A A E B A A A E A
E F F E F F F F A A
H A A K A A A A A A
A A A — A A A A A —
B B B A B B B B A A
— — — — C — — — — —
23040493 23040496 23040497 23040498 23040499 23040500 23040501 23040502 23040572 23040573
23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956
CLBT 5961-4 CLT 5861-6 CLBT 5861-4 CLBT 6061-6 CLT 5961-10 CLBT 5961-11 CLT 6061-4 CLBT 6061-4 CLT 5961-6 CLT 6061-4
A A A B A A B B A B
A A A B A A B B A B
A A A A B D A A A A
A A A A A A A A A A
A A A B A A B B A B
A A A A A A A A A A
A A A A — — A A A A
— — — — K C — — — —
— — — — A B — — — —
— — — — A B — — — —
— — — — — B — — — —
A A A A E E A A B A
F E F F E E E F F E
A A A B F G A A A A
A — A A — A — A — —
C A A B G A F B B B
— — — — — — — — C —
23040576 23040577 23040626 23040658 23040681 23040730 23040763 23040835 23040898 23040956
†
† Assembly Number — Found On Your Transmission Nameplate. ‡ Used Prior To S/N 3110093029. ‡‡ Used Starting With S/N 3110093029.
Assembly Number — Found On Your Transmission Nameplate.
23C
Copyright © 2010 Allison Transmission, Inc.
20100201
20100201
Copyright © 2010 Allison Transmission, Inc.
23D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080
CLBT 5961-4 CLBT 5961-4 CLBT 6061 CLBT 5961-6 CLBT 6061-6 CLBT 6061-6 CLBT 6061-6 CLT 5961-3 CLBT 5861 CLBT 5861
— — — A A E A A — —
D D D B B C C A K K
— — — — — — — — K K
— — — — — — — — E E
— — — A A A A A — —
E C E — — — — — D D
A A A A A A A A A A
A A A A A B A A C E
A A A B B B A B A A
A A A A A A A D A A
A A A A A A A A A A
A A A A A A A — A A
A A A A A A A A A A
A A A A A A A B C C
A A A A A A A A A A
A A A A A A A B C C
A A A A A A A A A A
23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080
23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160
CLBT 5961-2 CLBT 5961-6 CLBT 6061-4 CLBT 5962-1 CLBT 5962-1 CLBT 5962-2 CLBT 5962-2 CLBT 5962-4 CLBT 5962-4 CLBT 5962-4
— E — B B — — — — —
— C C — — — — D D B
D — — G G B D — — —
— — — — — — — — — —
— A — A A — — — — —
C — E — — C C E C E
A A A A A A A A A A
A B B B B A A B B B
A A B A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
C A A C C C C A A A
A A A A A A A A A A
23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160
23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170
CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 6062 CLBT 6062-10 CLBT 6062-4 CLBT 6062-4
A E E A D D — E — —
C C C B C C D A C E
— — — — — — — — — —
— — — — — — — — — —
A A A A A A — A — —
— — — — — — E — C C
A A A A A A A A A A
B B B A A A A B A A
A A A A A B A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170
23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180
CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6
— — — — A E E A E A
B C D C C D C B E B
— — — — — — — — — —
— — — — — — — — — —
— — — — A A A — A A
E E A E — — — A — —
A A A A A A A A A A
A A A A A A B A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180
†
†
Assembly Number — Found On Your Transmission Nameplate.
24A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
24B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080
CLBT 5961-4 CLBT 5961-4 CLBT 6061 CLBT 5961-6 CLBT 6061-6 CLBT 6061-6 CLBT 6061-6 CLT 5961-3 CLBT 5861 CLBT 5861
A A B A B B B A A A
A A B A B B B A A A
A A A A A A A C D D
A A A A A A A A A A
A A B A B B B A A A
A A A A A A A A A A
A A A A A A A H — —
— — — — — — — — F F
— — — — — — — — B B
— — — — — — — — B B
— — — — — — — — A A
A A A A A A A A E E
F F F E F F F F A A
C B C A A A A A A A
A A A A A A A — A A
B A B B B B B C A A
— — — — — — — — — —
23040958 23040959 23040960 23041016 23041017 23041047 23041061 23041062 23041079 23041080
23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160
CLBT 5961-2 CLBT 5961-6 CLBT 6061-4 CLBT 5962-1 CLBT 5962-1 CLBT 5962-2 CLBT 5962-2 CLBT 5962-4 CLBT 5962-4 CLBT 5962-4
A A B A A A A A A A
A A B A A A A A A A
D A A B B D D A A A
A A A A A A A A A A
A A B A A A A A A A
A A A A A A A A A A
— A A — — — — C C C
K — — A A J J — — —
F — — H H F F — — —
F — — C G J J — — —
— — — — — E E — — —
E A A D D E E A A A
E E E E E E E E E F
G A A M M M M M M M
A A A A A A A A A A
D B B H H H H H H H
— C — — — — — — — —
23041133 23041134 23041145 23041153 23041154 23041156 23041157 23041158 23041159 23041160
23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170
CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 5962-6 CLBT 6062 CLBT 6062-10 CLBT 6062-4 CLBT 6062-4
A A A A A A B B B B
A A A A A A B B B B
A A A A A A A C A A
A A A A A A A A A A
A A A A A A B B B B
A A A A A A A A A A
C C C C C C C H C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A B B A A A A
E E E F F F F E E E
M M M M M M M M M M
A A A A A A A A A A
H H H H H H H H H H
C — C — C C — — C —
23041161 23041162 23041163 23041164 23041165 23041166 23041167 23041168 23041169 23041170
23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180
CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-4 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6 CLBT 6062-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
E E F F E E E E E F
M M M M M M M M M M
A A A A A A A A A A
H H H H H H H H H H
— — — — — — — — — —
23041171 23041172 23041173 23041174 23041175 23041176 23041177 23041178 23041179 23041180
†
†
Assembly Number — Found On Your Transmission Nameplate.
24C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
24D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190
CLBT 6062-6 CLT 5962-10 CLT 5962-10 CLT 5962-3 CLT 5962-5 CLT 5962-5 CLT 5962-6 CLT 6062-3 CLT 6062-4 CLT 6062-4
E A A A — — D — — —
E — — A — — C A C C
— A A — H M — — — —
— D D — C C — — — —
A A A A — — A — — —
— — — — E E — C A B
A A A A A A A A A A
A A A A B B A A A A
A A A A A A B A A A
A D D D D D D D D D
A A A A A A A A A A
A — — — — — — — — —
A A A A A A A A A A
A B B B B B B B B B
A A A A A A A A A A
A D D B D D B B B B
A A A A A A A A A A
23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190
23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308
CLT 6062-4 CLT 6062-4 CLT 6062-4 CLBT 6061-4 CLT 6061-3 CLT 5861-5 CLBT 5961-4 CLT 5961-5 CLT 5961-4 CLBT 5961-3
— — — — — — — — — —
C C B E A K C K C —
— — — — — — — — — K
— — — — — E — E — B
— — — — — — — — — —
C C E E D C C C C D
A A A A A A A A A A
A A B A A A C E C E
A A A B A A A A A A
D D D A D D A D D A
A A A A A A A A A A
— — — A — — A — — A
A A A A A A A A A A
B B B A B D A B B A
A A A A A A A A A A
B B B A B D A D B C
A A A A A A A A A A
23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308
23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318
CLBT 5961-4 CLT 5961-4 CLBT 5961-4 CLT 5961-4 CLBT 5961-4 CLBT 5961-1 CLBT 5961-4 CLT 5961-1 CLT 5961-6 CLBT 5961-6
— — — — — — — E E E
C C C C D — D — C F
— — — — — A — B — —
— — — — — — — — — —
— — — — — — — A A A
D D C B E C C — — —
A A A A A A A A A A
E E C C B G B F B C
A A A A A A A A A A
A D A D A A A D D A
A A A A A A A A A A
A — A — A A A — — A
A A A A A A A A A A
A B A B A A A B B A
A A A A A A A A A A
A B A B A C A D B A
A A A A A A A A A A
23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318
23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521
CLBT 5961-6 CLBT 5961-6 CLT 5961-11 CLBT 5961-4 CLT 5961-6 CLBT 5961-1 CLBT 5961-9 CLBT 5961-9 CLT 6061-6 CLBT 5961-4
D D — — E B — — — —
C C K C C — — — B D
— — — — — G A A — —
— — E — — — — — — —
A A — — A A — — — —
— — B C — — E C D E
A A A A A C C C A A
E C C C B H J J A C
A A A A A B B B A A
A A D A D A A A D A
A A A A A A A A A A
A A — A — A A A — A
A A A A A A A A A A
A A B A B A A A B A
A A A A A A A A A A
A A D A B C C C B A
A A A A A A A A A A
23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521
†
†
Assembly Number — Found On Your Transmission Nameplate.
25A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
25B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190
CLBT 6062-6 CLT 5962-10 CLT 5962-10 CLT 5962-3 CLT 5962-5 CLT 5962-5 CLT 5962-6 CLT 6062-3 CLT 6062-4 CLT 6062-4
B A A A A A A B B B
B A A A A A A B B B
A B B C B B A C C A
A A A A A A A A A A
B A A A A A A B B B
A A A A A A A A A A
C — — H — — C H C C
— J J — E E — — — —
— A A — E E — — — —
— H H — H H — — — —
— — — — D D — — — —
B E E A E E B A A A
F E E E E E F E E E
M M M M M M M M M M
A — — — — — — — — —
H H K H H H H H K K
B — — — C C C — — —
23041181 23041182 23041183 23041184 23041185 23041186 23041187 23041188 23041189 23041190
23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308
CLT 6062-4 CLT 6062-4 CLT 6062-4 CLBT 6061-4 CLT 6061-3 CLT 5861-5 CLBT 5961-4 CLT 5961-5 CLT 5961-4 CLBT 5961-3
B B B B B A A A A A
B B B B B A A A A A
A A A A A D A D A B
A A A A A A A A A A
B B B B B A A A A A
A A A A A A A A A A
C C C A H — A — A —
— — — — — C — C — K
— — — — — B — B — A
— — — — — B — B — A
— — — — — B — B — —
A A A A A E A E A E
E E E E F E E E E E
M M M A A A A A A A
— — — A — — A — — A
H K H B A A B A A A
— — — — — — C — — —
23041191 23041192 23041193 23041271 23041289 23041304 23041305 23041306 23041307 23041308
23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318
CLBT 5961-4 CLT 5961-4 CLBT 5961-4 CLT 5961-4 CLBT 5961-4 CLBT 5961-1 CLBT 5961-4 CLT 5961-1 CLT 5961-6 CLBT 5961-6
A A A A A A A A A A
A A A A A A A A A A
A A A A A B A B A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A — A — A A
— — — — — H — K — —
— — — — — G — F — —
— — — — — D — D — —
— — — — — — — — — —
A A A A A D A E A A
E E E E E G F E E F
A A A A A H A K A A
A — A — A B A — — A
A A A A B F B A A B
— — — A — — — — — A
23041309 23041310 23041311 23041312 23041313 23041314 23041315 23041316 23041317 23041318
23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521
CLBT 5961-6 CLBT 5961-6 CLT 5961-11 CLBT 5961-4 CLT 5961-6 CLBT 5961-1 CLBT 5961-9 CLBT 5961-9 CLT 6061-6 CLBT 5961-4
A A A A A A A A B A
A A A A A A A A B A
A A D A A B B B A A
A A A A A A A A A A
A A A A A A A A B A
A A A A A A A A A A
A A — A A — — — A A
— — C — — A H H — —
— — B — — H G G — —
— — B — — G D D — —
— — B — — — — — — —
A A E A A D D D A A
F F F F E E G G F E
A A A A A H H H A A
A A — A — A B B — A
B B A A F D F F A B
C C — C C — — — — —
23041319 23041320 23041321 23041322 23041385 23041438 23041439 23041440 23041491 23041521
†
†
Assembly Number — Found On Your Transmission Nameplate.
25C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
25D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293
CLBT 5961-2 CLBT 5961-6 CLT 5961-4 CLBT 5962-4 CLBT 5962-6 CLBT 5961-6 CLBT 5962-6 CLBT 6062-6 CLBT 5961-3 CLBT 6061-4
— A — — B D — A E —
— B C B D C D B — C
M — — — — — — — K —
— — — — — — — — B —
— A — — A A — A A —
C — C D — — E — — C
A A A A A A A B A A
A B F A A A A H B B
A A A A B B A B A B
A A D A A A A A A A
A A A A A A A A A A
A A — A A A A A A A
A A A A A A A A A A
A A B A A A A A A A
A A A A A A A A A A
C A B A A A A A C A
A A A A A A A A A A
23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293
23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318
CLBT 6062-6 CLBT 5961-4 CLT 5961-4 CLBT 5961-3 CLBT 5961-1 CLBT 6062-4 CLBT 6062 CLT 5961-4 CLT 5961-1 CLBT 5962-4
— — — — B — E — A D
B C C — — C C C — C
— — — K G — — — B —
— — — B — — — — — —
— — — — A — A — A A
A D E E — C — B — —
A A A A A A A A A A
A B A A E B A A E B
A A A A A A A A A A
A A D A A A A D D A
A A A A A A A A A A
A A — A A A A — — A
A A A A A A A A A A
A A B A A A A B B A
A A A A A A A A A A
A A B C C A A B D A
A A A A A A A A A A
23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318
23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460
CLBT 5962-4 CLBT 6062-6 CLT 6062-6 CLBT 6061-6 CLBT 5861-6 CLBT 5861-6 CLBT 5961-4 CLBT 5861-6 CLBT 5861-6 CLT 5861
— — A E D E — D D —
C B E E C F C C C K
— — — — — — — — — —
— — — — — — — — — E
— — A A A A — A A —
C E — — — — C — — B
A A A A A A A A A A
A A A A E C B E C C
A A B A A A A A A A
A A D A A A A A A D
A A A A A A A A A A
A A — A A A A A A —
A A A A A A A A A A
A A B A C C A C C D
A A A A A A A A A A
A A B A A A A A A D
A A A A A A A A A A
23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460
23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058
CLBT 5861 CLBT 6061-6 CLBT 5961-12 CLT 6061-6 CLT 6062-6 CLBT 6061-6 CLT 5961-11 CLT 5961-11 CLBT 5961-2 CLBT 6062-6
— E — E E E — — — B
C E K E E E K K K D
— — K — — — — — — —
— — E — — — E E E —
— A — A A A — — — A
C — D — — — C B C —
A A A A A A A A A A
C A C A A A C B F A
A A A B B B A A A B
A A A D D A D D A A
A A A A A A A A A A
A A A — — A — — A A
A A A A A A A A A A
C A A B B A B B A A
A A A A A A A A A A
A A C B B A D D C A
A A A A A A A A A A
23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058
†
†
Assembly Number — Found On Your Transmission Nameplate.
26A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
26B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293
CLBT 5961-2 CLBT 5961-6 CLT 5961-4 CLBT 5962-4 CLBT 5962-6 CLBT 5961-6 CLBT 5962-6 CLBT 6062-6 CLBT 5961-3 CLBT 6061-4
A A A A A A A B A B
A A A A A A A B A B
D A A A A A A A B A
A A A A A A A A A A
A A A A A A A B A B
A A A A A A A A A A
— A A C C A C C — A
K — — — — — — — K —
G — — — — — — — A —
F — — — — — — — A —
E — — — — — — — — —
E A A A A B A A E A
E E E E F F F F F E
G A A M M A M M A A
A A — A A A A A A D
D B A H H B H H B B
— — — — C C — — C —
23041600 23041817 23041929 23041958 23041992 23042029 23042066 23042088 23042120 23042293
23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318
CLBT 6062-6 CLBT 5961-4 CLT 5961-4 CLBT 5961-3 CLBT 5961-1 CLBT 6062-4 CLBT 6062 CLT 5961-4 CLT 5961-1 CLBT 5962-4
B A A A A B B A A A
B A A A A B B A A A
A A A B B A A A B A
A A A A A A A A A A
B A A A A B B A A A
A A A A A A A A A A
C A A — — C C A — C
— — — K A — — — K —
— — — A H — — — F —
— — — A C — — — D —
— — — — — — — — — —
A A A E D A A A E A
E E F F E E F F E E
M A A A G M M A G M
D A — A A D A — — A
H A A A A H H B D H
— — — — — — — C — C
23042506 23042588 23042649 23042650 23042792 23042808 23043019 23043187 23043236 23043318
23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460
CLBT 5962-4 CLBT 6062-6 CLT 6062-6 CLBT 6061-6 CLBT 5861-6 CLBT 5861-6 CLBT 5961-4 CLBT 5861-6 CLBT 5861-6 CLT 5861
A B B B A A A A A A
A B B B A A A A A A
A A A A A A A A A D
A A A A A A A A A A
A B B B A A A A A A
A A A A A A A A A A
C C C A A A A A A —
— — — — — — — — — C
— — — — — — — — — B
— — — — — — — — — B
— — — — — — — — — D
A A B A A A A A A E
F E F E F F F F F F
M M M A A A A A A A
D D — A A A A A A —
H H H C B B B B B A
— — B — C A C C C —
23043389 23043391 23043410 23043460 23045355 23045356 23045357 23045358 23045359 23045460
23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058
CLBT 5861 CLBT 6061-6 CLBT 5961-12 CLT 6061-6 CLT 6062-6 CLBT 6061-6 CLT 5961-11 CLT 5961-11 CLBT 5961-2 CLBT 6062-6
A B A B B B A A A B
A B A B B B A A A B
A A D A A A D D D A
A A A A A A A A A A
A B A B B B A A A B
A A A A A A A A A A
A A — A C A — — — C
— — F — — — C C C —
— — B — — — B B B —
— — B — — — B B B —
— — A — — — B B B —
A B E B B B E E E A
F F E F F F E F E F
A A A A M A A A A M
A A A — — A — — A A
A B A B H B A A A H
C B — B B B — — — C
23045461 23045518 23046168 23046606 23046614 23046697 23046943 23046980 23046998 23047058
†
†
Assembly Number — Found On Your Transmission Nameplate.
26C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
26D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083
CLT 5961-5 CLBT 5961-11 CLBT 5961-6 CLBT 5962-4 CLT 6061-4 CLBT 5961-4 CLBT 6062-1 CLBT 5962-4 CLT 5961-5 CLBT 5962-4
— — E — — — A — — —
K K C D B C — D K C
— — — — — — G — — —
E E — — — — — — E —
29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337
CLT 6062-6 CLBT 6062-6 CLBT 6061-6 CLBT 6061-4 CLT 6062-6 CLT 5961-4 CLT 5961-4 CLBT 5961-12 CLBT 5961-12 CLBT 5961-12
B E E — A — — — — —
D C C C B C C K A A
— — — — — — — K A A
29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614
CLT 6062-4 CLBT 5962-4 CLBT 6062-6 CLBT 6061-9 CLBT 5961-4 CLBT 6061-6 CLBT 6062-6 CLT 6062-6 CLT 6062-6 CLBT 6062-6
— — E — — E E B B A
C C C — C C F E D H
29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794
CLT 5962-6 CLBT 6061-6 CLBT 5962-4 CLBT 5962-6 CLBT 5962-6 CLT 5962-6 CLBT 6062-6 CLBT 6062-6 CLT 6062-6 CLBT 6062-6
A E — B B B B B B E
D C B D D D D D D C
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
C B B B A B A E C B
A A A A A A B A A A
D A A A D A A A D A
A A A A A A A A A A
A A A B A A A A B C
B B B A A A A A A A
A E — C E — — — — —
A A A A A A A D D A
A E A A B A A K K A
— — E — — — — — — —
A A A A A A A A D A
A A B A A A A A K B
Torque Converter
3
4
5
— — A — — — A — — —
C B — E E E — E D C
A A A A A A A A A A
— — — — — — — E A A
A A A — A — — — — —
— — — D — D E D D D
— — — M — — — — — —
— — — — — — — — — —
— — A — — A A A A A
— — — — — — — — — —
— — — — — — — — — —
A A — A A A A A A A
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
27A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— A A A — A A A — A
A A A A A A A A A A
B A A A B A A A B A
A A A A A A A A A A
D C A A B A C A D A
A A A A A A A A A A
23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083
D A A A D D D A A A
A A A A A A A A A A
— A A A — — — A A A
A A A A A A A A A A
B A A A B B B A A A
A A A A A A A A A A
B A A A B B B C C C
A A A A A A A A A A
29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337
A B A A A A B B B A
D A A A A A A F F A
A A A A A A A A A A
— A A A A A A — — A
A A A A A A A A A A
B A A A A A A B B A
A A A A A A A A A A
B A A C A A A B B A
A A A A A A A A A A
29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614
B B A B B B B B B A
D A A A A D A A F A
A A A A A A A A A A
— A A A A — A A — A
A A A A A A A A A A
B A A A A B A A B A
A A A A A A A A A A
B A A A A B A A B A
A A A A A A A A A A
29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
27B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083
CLT 5961-5 CLBT 5961-11 CLBT 5961-6 CLBT 5962-4 CLT 6061-4 CLBT 5961-4 CLBT 6062-1 CLBT 5962-4 CLT 5961-5 CLBT 5962-4
A A A A B A B A A A
A A A A B A B A A A
D D A A A A B A D A
A A A A A A A A A A
A A A A B A B A A A
A A A A A A A A A A
— — A C A A — C — C
C C — — — — B — C —
B B — — — — H — B —
B B — — — — G — B —
B B — — — — — B —
E E A A A A E A E A
E F E E E E F E E F
A A A M A A M M A M
— A A D — A D A — A
A A C H F A H H A H
— — — — — — — — — C
23048062 23048634 29500214 29500358 29500396 29500397 29500516 29500598 29500935 29501083
29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337
CLT 6062-6 CLBT 6062-6 CLBT 6061-6 CLBT 6061-4 CLT 6062-6 CLT 5961-4 CLT 5961-4 CLBT 5961-12 CLBT 5961-12 CLBT 5961-12
B B B B B A A A A A
B B B B B A A A A A
A A A A A A A D D D
A A A A A A A A A A
B B B B B A A A A A
A A A A A A A A A A
C C A A C A A — — —
— — — — — — — F F F
— — — — — — — B B B
— — — — — — — B B B
— — — — — — — A A A
A A A A A A A E E E
F F F E F E E E E E
M M A A M A A A A A
— A A A — — — A A A
H H B A H A A A A A
C — — — — — — — — —
29501639 29501877 29501952 29501953 29501955 29501958 29501959 29502335 29502336 29502337
29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614
CLT 6062-4 CLBT 5962-4 CLBT 6062-6 CLBT 6061-9 CLBT 5961-4 CLBT 6061-6 CLBT 6062-6 CLT 6062-6 CLT 6062-6 CLBT 6062-6
B A B B A B B B B B
B A B B A B B B B B
A A A D A A A A A A
A A A A A A A A A A
B A B B A B B B B B
A A A A A A A A A A
— C — — A A C C C C
— — — K — — — — — —
— — — G — — — — — —
— — — F — — — — — —
— — — E — — — — — —
A A A E A A A B A A
E E F E F E F F F E
N M M A A A M M M M
— A A A A A A — — A
J H H B A C H H H H
— — C — — — — B C —
29502382 29502413 29502426 29502435 29502436 29502438 29502461 29502470 29502471 29502614
29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794
CLT 5962-6 CLBT 6061-6 CLBT 5962-4 CLBT 5962-6 CLBT 5962-6 CLT 5962-6 CLBT 6062-6 CLBT 6062-6 CLT 6062-6 CLBT 6062-6
A B A A A A B B B B
A B A A A A B B B B
A A A A A A A A A A
A A A A A A A A A A
A B A A A A B B B B
A A A A A A A A A A
C A C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A B B A B B A
F F E F F F F F F F
M A M M M M M M M M
— A D C C — C C — D
H C H H H H H H H H
C — — C C C C C C —
29502693 29502702 29502760 29502782 29502783 29502784 29502785 29502786 29502788 29502794
†
†
Assembly Number — Found On Your Transmission Nameplate.
27C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
27D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148
CLT 6061-4 CLBT 6062-4 CLT 5961-4 CLT 5962-6 CLT 5961-4 CLBT 5962-4 CLT 5961-4 CLT 5962-1 CLT 6061-4 CLBT 5962-6
— — — A — A — A — D
C D C B C — B — C C
— — — — — A — A — —
— — — — — A — A — —
— — — A — A — A — A
D B D — B — D — D —
A A A A A A A A A A
A A B B A E A E A A
A A A A A A A A A A
D A D D D D D D D A
A A A A A A A A A A
— A — — — — — — — A
A A A A A A A A A A
B A B B B B B B B A
A A A A A A A A A A
B A B B B D B D B A
A A A A A A A A A A
29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148
29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005
CLT 6062-4 CLBT 6061-12 CLBT 5962-6 CLBT 6062-4 CLBT 5961-6 CLBT 6061-6 CLBT 6062 CLBT 5961-6 CLBT 6062-6 CLBT 5962-6
— — E — E E E E B E
B A C D F C C C D C
— A — — — — — — — —
— A — — — — — — — —
— — A — A A A A A A
D D — B — — — — — —
D A A A A A D A A A
K A B B C A K B A A
B A B A A A A B A A
F A A A A A H A A A
A A A A A A A A A A
— A A A A A A A A A
A A A A A A A A A A
B A A A A A A A A A
A A A A A A A A A A
B C A A A A A A A A
A A A A A A A A A A
29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005
29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014
CLT 6062-4 CLBT 5962-6 CLT 5962-6 CLBT 5962-6 CLT 6061-4 CLT 6061-4 CLBT 5961-1 CLBT 5961-9 CLBT 5961-9 CLT 6061-4
— A A A — — B — — —
B B D D B B — — — E
— — — — — — G A A —
— — — — — — — — — —
— A A A — — A — — —
D — — — D B — C E B
D A A A A D C C C A
K B B A A K M J J A
B A A A A A B B B A
F A D A D F A A A D
A A A A A A A A A A
— A — A — — A A A —
A A A A A A A A A A
B A B A B B A A A B
A A A A A A A A A A
B A B A B B C C C B
A A A A A A A A A A
29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014
29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427
CLBT 5961-11 CLBT 6061-4 CLT 5961-4 CLT 6061-4 CLT 6062-6 CLT 6062-6 CLBT 6062-6 CLT 5962-6 CLT 6062-6 CLT 5961-4
— — — — B B E D B —
K D C C D E E G E B
— — — — — — — — — —
E — — — — — — — — —
— — — — A A A A A —
C B C A — — — — — E
A A A A A D D A D A
C A C A A L K A K C
A A A A B B B B B A
A A D D D F H D F D
A A A A A A A A A A
A A — — — — A — — —
A A A A A A A A A A
A A B B B B A B B B
A A A A A A A A A A
C A B B B B A B B B
A A A A A A A A A A
29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427
†
†
Assembly Number — Found On Your Transmission Nameplate.
28A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
28B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148
CLT 6061-4 CLBT 6062-4 CLT 5961-4 CLT 5962-6 CLT 5961-4 CLBT 5962-4 CLT 5961-4 CLT 5962-1 CLT 6061-4 CLBT 5962-6
B B A A A A A A B A
B B A A A A A A B A
A A A A A B A B A A
A A A A A A A A A A
B B A A A A A A B A
A A A A A A A A A A
A C A C A — A — A C
— — — — — E — E — —
— — — — — E — E — —
— — — — — H — H — —
— — — — — D — D — —
A A A A B E A E A B
E F F F F F E F E F
A M A M A M A M A M
— A — — — A — — — A
G H A H B H A H F H
— — — — C A — — — —
29502806 29502910 29502981 29503664 29505111 29505116 29505125 29505126 29505133 29505148
29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005
CLT 6062-4 CLBT 6061-12 CLBT 5962-6 CLBT 6062-4 CLBT 5961-6 CLBT 6061-6 CLBT 6062 CLBT 5961-6 CLBT 6062-6 CLBT 5962-6
B B A B A B B A B A
B B A B A B B A B A
A D A A A A A A A A
A A A A A A A A A A
B B A B A B B A B A
A A A A A A A A A A
C — C C A A C A C C
— F — — — — — — — —
— B — — — — — — — —
— B — — — — — — — —
— A — — — — — — — —
A E A A A A A A A B
E E F F F E F E E F
M A M M A A M A M M
— A A A A A A A A A
H A H H A C H B H H
— — — — A C — — — —
29505164 29505220 29505262 29505392 29505393 29505435 29505457 29505484 29506921 29507005
29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014
CLT 6062-4 CLBT 5962-6 CLT 5962-6 CLBT 5962-6 CLT 6061-4 CLT 6061-4 CLBT 5961-1 CLBT 5961-9 CLBT 5961-9 CLT 6061-4
B A A A B B A A A B
B A A A B B A A A B
A A A A A A B B B A
A A A A A A A A A A
B A A A B B A A A B
A A A A A A A A A A
C C C C A A — — — A
— — — — — — A H H —
— — — — — — H G G —
— — — — — — K L L —
— — — — — — — — — —
B A A A A A D D D A
E E F F F E E G G E
M M M M A A H H H A
— A — A — — A B B —
H H H H A A D F F C
— — — — — — — — — —
29507077 29507137 29507393 29507394 29507704 29507754 29507976 29507977 29507978 29508014
29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427
CLBT 5961-11 CLBT 6061-4 CLT 5961-4 CLT 6061-4 CLT 6062-6 CLT 6062-6 CLBT 6062-6 CLT 5962-6 CLT 6062-6 CLT 5961-4
A B A B B B B A B A
A B A B B B B A B A
D A A A A A A A A A
A A A A A A A A A A
A B A B B B B A B A
A A A A A A A A A A
— A A A C C C C C A
C — — — — — — — — —
B — — — — — — — — —
B — — — — — — — — —
B — — — — — — — — —
E A A A B B B B B A
F F F E F F F F F E
A A A A M M M M M A
A A — — — — A — — —
A B A A H H H H H A
— — C — C B B C B —
29508108 29508112 29508203 29508204 29508489 29508551 29508673 29509326 29509327 29509427
†
†
Assembly Number — Found On Your Transmission Nameplate.
28C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
28D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890
CLT 5962-5 CLBT 6061-4 CLT 5961-4 CLBT 5961-4 CLBT 5961-12 CLBT 5961-6 CLBT 6061-6 CLBT 5961-6 CLT 5961-5 CLT 5961-4
— — — — A D E D — —
— D C C K C E C A C
M — — — K — — — — —
C — — — E — — — A —
29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469
CLT 6062-6 CLBT 5961-6 CLT 5961-11 CLT 5961-5 CLT 5961-4 CLBT 6062-4 CLT 5961-1 CLBT 5961-4 CLT 6063-6 CLBT 5961-6
A E — — — — E — B E
B C K — C C — E E F
— — — L — — J — — —
29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189
CLT 6063-6 CLT 6061-4 CLBT 5961-6 CLT 5961-12 CLBT 5961-4 CLT 5961-4 CLBT 6062-6 CLBT 5961-6 CLBT 6062-6 CLT 5961-11
B — E E — — B D A —
E C F K C C E C B K
29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006
CLBT 6062-6 CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLBT 5961-11 CLT 6061-4 CLBT 5963-1 CLBT 5963-1 CLBT 5963-2 CLBT 5963-2
A E — — — — B B — —
B E G C K E — — — —
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
A A C E B E A C B B
A A A A A A A A A A
D A D A A A A A D D
D A A A A A A A D A
K C A A B B C B K A
A B A A A A B B B B
— B — — D B — — — B
D A A A A A D A D A
L B E B B C K C K A
— — D D B B — — C C
D A D A A A A A A A
K A K P B A B B A A
Torque Converter
3
4
5
— — — — A A A A — —
E B B D — — — — D B
A A A A A A A A A A
— — E E — — — — — —
A A — — — — A — A A
— — D E C B — A — —
— — — K — — — — — —
— — — E — — — — — E
A — A A — — A A A —
— — — — — — G G B D
— — — — E — — — — —
A A — — — — A A — —
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
29A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— A — A A A A A — —
A A A A A A A A A A
B A B A A A A A B B
A A A A A A A A A A
D A B A C A A A D B
A A A A A A A A A A
29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890
F A D D D A D A F A
A A A A A A A A A A
— A — — — A — A — A
A A A A A A A A A A
B A B B B A B A B A
A A A A A A A A A A
B A D D B A D A B A
A A A A A A A A A A
29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469
B B A A A A B A A A
F D A D A D H A H D
A A A A A A A A A A
— — A — A — A A A —
A A A A A A A A A A
B B A B A B A A A B
A A A A A A A A A A
B B A D A B A A A D
A A A A A A A A A A
29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189
A B A A A A A A A A
H A H F A D A A A A
A A A A A A A A A A
A A A — A — A A A A
A A A A A A A A A A
A A A B A B A A A A
A A A A A A A A A A
A A A B C B C C C C
A A A A A A A A A A
29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
29B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890
CLT 5962-5 CLBT 6061-4 CLT 5961-4 CLBT 5961-4 CLBT 5961-12 CLBT 5961-6 CLBT 6061-6 CLBT 5961-6 CLT 5961-5 CLT 5961-4
A B A A A A B A A A
A B A A A A B A A A
B A A A D A A A D A
A A A A A A A A A A
A B A A A A B A A A
A A A A A A A A A A
— A A A — A A A — A
E — — — F — — — C —
E — — — B — — — B —
H — — — B — — — B —
D — — — A — — — B —
E A A A E A A A E A
E E F F F E F G E E
M A A A A A A A A A
— A — A A A A A — —
H B A A B B B B A A
— — A — — C B C — —
29509671 29509737 29509880 29509881 29510304 29510527 29510776 29510840 29510882 29510890
29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469
CLT 6062-6 CLBT 5961-6 CLT 5961-11 CLT 5961-5 CLT 5961-4 CLBT 6062-4 CLT 5961-1 CLBT 5961-4 CLT 6063-6 CLBT 5961-6
B A A A A B A A B A
B A A A A B A A B A
A A D B A A B A A A
A A A A A A A A A A
B A A A A B A A B A
A A A A A A A A A A
C A — — A C — A C A
— — C K — — H — — —
— — B A — — G — — —
— — B A — — D — — —
— — B — — — — — — —
B A E E A A D A B A
F E E E E F E E F E
M A A A A M G A M A
— A — — — D — A — A
H A A B B H A C L A
— A — — — — — — B A
29511635 29511642 29512308 29512315 29512615 29512848 29513066 29513284 29513441 29513469
29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189
CLT 6063-6 CLT 6061-4 CLBT 5961-6 CLT 5961-12 CLBT 5961-4 CLT 5961-4 CLBT 6062-6 CLBT 5961-6 CLBT 6062-6 CLT 5961-11
B B A A A A B A B A
B B A A A A B A B A
A A A D A A A A A D
A A A A A A A A A A
B B A A A A B A B A
A A A A A A A A A A
C A A — A A C A C —
— — — F — — — — — C
— — — B — — — — — B
— — — B — — — — — B
— — — A — — — — — B
B A A E A A B A B E
F F E E F E F E F E
M A A A A A M A M A
— — A — A — A A A —
L A A A A A H B H A
B — — — — — B C — —
29513514 29513620 29513621 29513735 29513774 29513775 29513779 29513789 29514047 29514189
29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006
CLBT 6062-6 CLBT 6061-6 CLBT 6061-4 CLT 6061-4 CLBT 5961-11 CLT 6061-4 CLBT 5963-1 CLBT 5963-1 CLBT 5963-2 CLBT 5963-2
B B B B A B A A A A
B B B B A B A A A A
A A A A D A B B D D
A A A A A A A A A A
B B B B A B A A A A
A A A A A A A A A A
C A A A — A — — — —
— — — — C — A A J J
— — — — B — H H F F
— — — — B — C G J J
— — — — B — — — E E
B A A B E A D D E E
F E F F F E E E E E
M A A A A A M M M M
A A A — A — A A A A
H A A B A C L L L L
— B — C — — — — — —
29514274 29514475 29514561 29514575 29514960 29514961 29515003 29515004 29515005 29515006
†
†
Assembly Number — Found On Your Transmission Nameplate.
29C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
29D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016
CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4
— — — A D — — — — —
D D B B C C D D C C
— — — — — — — — — —
— — — — — — — — — —
— — — A A — — — — —
E C E — — C E E C E
A A A C A A A A A A
B B B M B A B E B E
A A A A A A A A A B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016
29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026
CLBT 5963-4 CLBT 5963-4 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6
— A A E E A D D B —
B — C C C B C C D D
— A — — — — — — — —
— A — — — — — — — —
— A A A A A A A A —
E — — — — — — — — E
A A A A A A A A A A
B E B B B A A A A A
A A A A A A A B B A
A D A A A A A A A A
A A A A A A A A A A
A — A A A A A A A A
A A A A A A A A A A
A B A A A A A A A A
A A A A A A A A A A
A D A A A A A A A A
A A A A A A A A A A
29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026
29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036
CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLT 6063-4 CLT 6063-4 CLT 6063-4
B B D E E A A — — —
D D C C C B D C C C
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A — — —
— — — — — — — A B C
A A A A A A A A A A
A A A B A B A A A A
B B A B A A A A A A
A A A A A A A D D D
A A A A A A A A A A
A A A A A A A — — —
A A A A A A A A A A
A A A A A A A B B B
A A A A A A A A A A
A A A A A A A B B B
A A A A A A A A A A
29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036
29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046
CLT 5963-1 CLT 5963-10 CLT 5963-10 CLT 5963-3 CLT 5963-5 CLT 5963-5 CLT 5963-5 CLT 5963-6 CLT 5963-6 CLT 5963-6
A A A A — — — D B B
— — — A — — — C D D
A A A — H M M — — —
A D D — C C C — — —
A A A A — — — A A A
— — — — E E E — — —
A A A A A A A A A A
E A A A B B A A A A
A A A A A A A B B B
D D D D D D D D D D
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
D D D B D D D B B B
A A A A A A A A A A
29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046
†
†
Assembly Number — Found On Your Transmission Nameplate.
30A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
30B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016
CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
E E F E E F E E F E
M M M M M M M M M M
A A A A A D D A A A
L L L L L L L L L L
— — — — C — — — C —
29515007 29515008 29515009 29515010 29515011 29515012 29515013 29515014 29515015 29515016
29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026
CLBT 5963-4 CLBT 5963-4 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6
A A A A A A A A A A
A A A A A A A A A A
A B A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
C — C C C C C C C C
— E — — — — — — — —
— E — — — — — — — —
— H — — — — — — — —
— D — — — — — — — —
A E A A A A B B A A
E F E E E F F F F F
M M M M M M M M M M
D A A A A A A A A A
L L L L L L L L L L
— A C — C — C C C —
29515017 29515018 29515019 29515020 29515021 29515022 29515023 29515024 29515025 29515026
29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036
CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLT 6063-4 CLT 6063-4 CLT 6063-4
A A A A A A A B B B
A A A A A A A B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A B B B
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A B B A B A A A A A
F F F F F E F E E E
M M M M M M M M M M
C C A A A A A — — —
L L L L L L L M M M
C C — — — — — — — —
29515027 29515028 29515029 29515030 29515031 29515032 29515033 29515034 29515035 29515036
29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046
CLT 5963-1 CLT 5963-10 CLT 5963-10 CLT 5963-3 CLT 5963-5 CLT 5963-5 CLT 5963-5 CLT 5963-6 CLT 5963-6 CLT 5963-6
A A A A A A A A A A
A A A A A A A A A A
B B B C B B B A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
— — — H — — — C C C
E J J — E E E — — —
E A A — E E E — — —
H H H — H H H — — —
D — — — D D D — — —
E E E A E E E B A B
F E E E E E E F F F
M M M M M M M M M M
— — — — — — — — — —
L L L L L L L L L L
— — — — C C — C C C
29515037 29515038 29515039 29515040 29515041 29515042 29515043 29515044 29515045 29515046
†
†
Assembly Number — Found On Your Transmission Nameplate.
30C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
30D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062
CLT 5963-6 CLT 5963-6 CLT 5963-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-1 CLBT 6063-10 CLBT 6063-4 CLBT 6063-4
A A D — E E A E — —
B D G D C C — A C E
— — — — — — G — — —
— — — — — — — — — —
29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072
CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-6
— — — — A — — — — E
B C D C C C D D C D
— — — — — — — — — —
29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082
CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
E A E A E A — — B E
C B E B E B B B D C
29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092
CLBT 6063-6 CLBT 6063-6 CLBT 6036-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
E E A B B E B E B A
C F H D D C D E E B
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
B B A A A K A B A A
A A B A A A B A A A
D D D A A H A A A A
A A A A A A A A A A
A A A A A B A B B A
A A A A A A A A A A
— A — — — — A E — —
A A A A A B A A A A
B A A A A H A A A A
— — — — — — — — — —
A A A A A A A D D D
A A A A A B A K K K
Torque Converter
3
4
5
A A A — A A A A — —
— — — E — — — — C C
A A A A A D A A A A
— — — — — — — — — —
— — — — A — — — — A
E E A E — C B B B —
— — — — — — — — — —
— — — — — — — — — —
A — A A A A — — A A
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
31A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— — — A A A A A A A
A A A A A A A A A A
B B B A A A A A A A
A A A A A A A A A A
B B B A A A C A A A
A A A A A A A A A A
29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072
A A A A A B A A B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082
A B A B B A A B B A
A A A A A A A H H H
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
31B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062
CLT 5963-6 CLT 5963-6 CLT 5963-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-1 CLBT 6063-10 CLBT 6063-4 CLBT 6063-4
A A A B B B B B B B
A A A B B B B B B B
A A A A A A B C A A
A A A A A A A A A A
A A A B B B B B B B
A A A A A A A A A A
C C C C C C — H C C
— — — — — — B — — —
— — — — — — H — — —
— — — — — — G — — —
— — — — — — — — — —
A A B A A A E A A A
F F F F F F F E E E
M M M M M M M M M M
— — — A A A D A A A
L L L L L L L L L L
— — C — — — — — C —
29515047 29515048 29515049 29515054 29515055 29515056 29515057 29515058 29515061 29515062
29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072
CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-4 CLBT 6063-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
E E F F E E F F F E
M M M M M M M M M M
A A A A A D A A D A
L L L L L L L L L L
— — — — — — — — — —
29515063 29515064 29515065 29515066 29515067 29515068 29515069 29515070 29515071 29515072
29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082
CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A B A A A A A
E E E F F F E E F F
M M M M M M M M M M
A A A A A A D D A A
L L L L L L L L L L
— — — — B — — — C —
29515073 29515074 29515075 29515076 29515077 29515078 29515079 29515080 29515081 29515082
29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092
CLBT 6063-6 CLBT 6063-6 CLBT 6036-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
C C C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A B A A B B B
F F E F F F E F F F
M M M M M M M M M M
A A A C C D A A A A
L L L L L L L L L L
C — — C C — — B B —
29515083 29515084 29515085 29515086 29515087 29515088 29515089 29515090 29515091 29515092
†
†
Assembly Number — Found On Your Transmission Nameplate.
31C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
31D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216
CLBT 6063-6 CLT 6063-3 CLT 6063-4 CLT 6063-4 CLT 6063-4 CLT 6063-4 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6
A — — — — — B E B A
B A C B B B E E D B
— — — — — — — — — —
— — — — — — — — — —
A — — — — — A A A A
— C C E D D — — — —
D A A A D D A A A A
K A A B K K A A A A
A A A A B B B B B A
H D D D F F D D D D
A A A A A A A A A A
A — — — — — — — — —
A A A A A A A A A A
A B B B B B B B B B
A A A A A A A A A A
A B B B B B B B B B
A A A A A A A A A A
29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216
29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783
CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6061-4 CLT 5963-6 CLBT 5961-2
B B B B B B A — D —
E D D D E E B C G K
— — — — — — — — — —
— — — — — — — — — E
A A A A A A A — A —
— — — — — — — B — B
D D D A D D D D D A
K K K A L K K K K F
B B B B B B A A B A
F F F D F F F F F A
A A A A A A A A A A
— — — — — — — — — A
A A A A A A A A A A
B B B B B B B B B A
A A A A A A A A A A
B B B B B B B B B C
A A A A A A A A A A
29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783
29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011
CLT 6061-4 CLT 5961-12 CLT 5961-4 CLBT 5961-12 CLBT 6061 CLBT 6063 CLBT 6063-6 CLT 6061-4 CLT 6061-4 CLT 6063-6
— — — — — — B — — A
G K C K C C E G E B
— K — K — — — — — —
— E — E — — — — — —
— — — — — — A — — A
D D D D D E — D D —
D A D A D D D D D D
L E L B K K K L L L
A A A A A A B A A A
F D F A H H H F F F
A A A A A A A A A A
— — — A A A A — — —
A A A A A A A A A A
B B B A A A A B B B
A A A A A A A A A A
B D B C A A A B B B
A A A A A A A A A A
29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011
29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694
CLBT 6063-6 CLBT 6061-6 CLBT 5961-6 CLBT 5961-6 CLBT 6063-6 CLT 6063-6 CLT 6061-4 CLBT 5961-4 CLBT 5961-4 CLBT 6063-10
A E D D A A — — — D
B E C C H B E C C A
— — — — — — — — — —
— — — — — — — — — —
A A A A A A — — — A
— — — — — — B A E —
D D C A D D A A A D
L L J F K L A B B K
A A B B A A A B B B
H H A A H F D A A H
A A A A A A A A A A
A A A A A — — A A A
A A A A A A A A A A
A A A A A B B A A A
A A A A A A A A A A
A A A A A B B A A A
A A A A A A A A A A
29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694
†
†
Assembly Number — Found On Your Transmission Nameplate.
32A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
32B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216
CLBT 6063-6 CLT 6063-3 CLT 6063-4 CLT 6063-4 CLT 6063-4 CLT 6063-4 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6
B B B B B B B B B B
B B B B B B B B B B
A C A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
C H C C C C C C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
B A A A A B B B A A
F E E E E E F F F F
M M M M M M M M M M
A — — — — — — — — —
L L L L L L L L L L
— — — — — — B B C —
29515093 29515208 29515209 29515210 29515211 29515212 29515213 29515214 29515215 29515216
29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783
CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6063-6 CLT 6061-4 CLT 5963-6 CLBT 5961-2
B B B B B B B B A A
B B B B B B B B A A
A A A A A A A A A D
A A A A A A A A A A
B B B B B B B B A A
A A A A A A A A A A
C C C C C C C A C —
— — — — — — — — — C
— — — — — — — — — B
— — — — — — — — — B
— — — — — — — — — B
B A B B B B B A A E
F F F F F F F E F E
M M M M M M M A M A
— — — — — — — — — A
L L L L L L L F L A
B C C C B B — — C —
29515217 29515218 29515219 29515220 29515221 29515222 29515223 29515713 29515726 29515783
29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011
CLT 6061-4 CLT 5961-12 CLT 5961-4 CLBT 5961-12 CLBT 6061 CLBT 6063 CLBT 6063-6 CLT 6061-4 CLT 6061-4 CLT 6063-6
B A A A B B B B B B
B A A A B B B B B B
A D A D A A A A A A
A A A A A A A A A A
B A A A B B B B B B
A A A A A A A A A A
A — A — A C C A A C
— F — F — — — — — —
— B — B — — — — — —
— B — B — — — — — —
— A — A — — — — — —
A E A E A A B A A B
E E E F E F F E F F
A A A A G M M A A M
— — — A A C A — — —
C A A A A L L A A L
— — — — — — B C — —
29515797 29516063 29516354 29516418 29516534 29516535 29516595 29518034 29518057 29519011
29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694
CLBT 6063-6 CLBT 6061-6 CLBT 5961-6 CLBT 5961-6 CLBT 6063-6 CLT 6063-6 CLT 6061-4 CLBT 5961-4 CLBT 5961-4 CLBT 6063-10
B B A A B B B A A B
B B A A B B B A A B
A A A A A A A A A C
A A A A A A A A A A
B B A A B B B A A B
A A A A A A A A A A
C A A A C C A A A H
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
B A A A A B A A A B
F E E E E F E E E G
M A A A M M A A A M
A A A A A — — A A D
L B B C L L C A A L
— — C — — — B — — —
29519012 29519032 29519033 29519034 29519298 29519299 29520489 29520692 29520693 29520694
†
†
Assembly Number — Found On Your Transmission Nameplate.
32C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
32D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260
CLT 6063-4 CLBT 5961-4 CLBT 5961-4 CLT 6061-4 CLT 5961-11 CLT 5963-6 CLBT 5961-1 CLBT 5961-12 CLBT 5961-4 CLBT 5963-6
— — — — E E B — — E
C D D C K E — K C C
— — — — — — G K — —
— — — — E — — E — —
29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917
CLT 5961-11 CLBT 6061-4 CLBT 5963-4 CLT 5961-12 CLT 5963-6 CLBT 5963-6 CLT 6063-6 CLBT 5963-6 CLBT 5961-2 CLBT 5961-2
— — — — A A B A — —
K D D K B B E B A A
— — — K — — — — — —
29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802
CLBT 6063-6 CLBT 5963-6 CLBT 5961-6 CLBT 5963-4 CLT 6063-6 CLBT 5961-6 CLT 5961-4 CLBT 5961-12 CLT 5961-12 CLBT 6063-6
B A D — B A — — E A
E B C D D B C K K B
29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237
CLBT 6063-6 CLBT 6063-6 CLT 5963-6 CLBT 6063-6 CLT 5961-6 CLBT 6063-4 CLBT 6061-6 CLT 5963-6 CLT 5961-4 CLT 5963-6
B B B B E — E D — B
D E E E C D C G C H
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
K B B P E K B B C B
A A A A A B A A A A
F A A F D F A A A A
A A A A A A A A A A
C A B C B A N B F C
A A A A A A B A A A
— — — M — — C C — —
A A A A D A A A A D
N B A A L A E F B K
— — — — — B — — C —
A A D D A A B D A D
N N K L A B B K C K
Torque Converter
3
4
5
— — — — A A A — — A
B C E D — — — D B —
D A A A A D A A A A
E — — E — — — — E E
— — — — A A A A — —
B C M C — — — — C C
— — — — — — — K K —
— — — — — — — E E —
A A A — A A — — A A
— — — — — — — — — —
— — — — — — — — — —
A A A A A — A A — A
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
33A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— A A — — — A A A A
A A A A A A A A A A
B A A B B B A A A A
A A A A A A A A A A
B A A B D B C C A A
A A A A A A A A A A
29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260
D A A D D A F A A A
A A A A A A A A A A
— A A — — A — A A A
A A A A A A A A A A
B A A B B A B A A A
A A A A A A A A A A
D A A D B A B A C C
A A A A A A A A A A
29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917
B A B A B A A A A A
A A A A F A D A D H
A A A A A A A A A A
A A A A — A — A — A
A A A A A A A A A A
A A A A B A B A B A
A A A A A A A A A A
A A A A B A B C D A
A A A A A A A A A A
29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802
B B B B A A A B A B
A H F H D H A F D F
A A A A A A A A A A
A A — A — A A — — —
A A A A A A A A A A
A A B A B A A B B B
A A A A A A A A A A
A A B A B A A B B B
A A A A A A A A A A
29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
33B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260
CLT 6063-4 CLBT 5961-4 CLBT 5961-4 CLT 6061-4 CLT 5961-11 CLT 5963-6 CLBT 5961-1 CLBT 5961-12 CLBT 5961-4 CLBT 5963-6
B A A B A A A A A A
B A A B A A A A A A
A A A A D A B D A A
A A A A A A A A A A
B A A B A A A A A A
A A A A A A A A A A
C A A A — C — — A C
— — — — C — A F — —
— — — — B — H B — —
— — — — B — G B — —
— — — — B — — A — —
A A A A E A D E A A
E E E E E F E E E E
M A G A A M G A A M
— A A — — — A A A A
M B E C A L B A A L
— A — C — B — — C C
29520752 29521595 29522465 29522621 29522752 29522808 29522816 29522892 29522899 29523260
29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917
CLT 5961-11 CLBT 6061-4 CLBT 5963-4 CLT 5961-12 CLT 5963-6 CLBT 5963-6 CLT 6063-6 CLBT 5963-6 CLBT 5961-2 CLBT 5961-2
A B A A A A B A A A
A B A A A A B A A A
D A A D A A A A D D
A A A A A A A A A A
A B A A A A B A A A
A A A A A A A A A A
— A C — C C C C — —
C — — F — — — — C C
B — — B — — — — B B
B — — B — — — — B B
B — — A — — — — B B
E A A E B B B B E E
E F E E F F F F E E
A A M A M M M M A A
— A A — — A — A A A
A B L A L L L L A A
— — — — — — B — — —
29523337 29523392 29523393 29523442 29523815 29523816 29523827 29523865 29523916 29523917
29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802
CLBT 6063-6 CLBT 5963-6 CLBT 5961-6 CLBT 5963-4 CLT 6063-6 CLBT 5961-6 CLT 5961-4 CLBT 5961-12 CLT 5961-12 CLBT 6063-6
B A A A B A A A A B
B A A A B A A A A B
A A A A A A A D D A
A A A A A A A A A A
B A A A B A A A A B
A A A A A A A A A A
C C A C C A A — — C
— — — — — — — F F —
— — — — — — — B B —
— — — — — — — B B —
— — — — — — — A A —
B A A A B A A E E A
F F E E F F E E E E
M M A M M A A A A M
A A A A — A — A — A
L L B L L A A A A L
B — C — C — — — — —
29523950 29523976 29523983 29524497 29524506 29524584 29524585 29524609 29524635 29524802
29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237
CLBT 6063-6 CLBT 6063-6 CLT 5963-6 CLBT 6063-6 CLT 5961-6 CLBT 6063-4 CLBT 6061-6 CLT 5963-6 CLT 5961-4 CLT 5963-6
B B A B A B B A A A
B B A B A B B A A A
A A A A A A A A A A
A A A A A A A A A A
B B A B A B B A A A
A A A A A A A A A A
C C C C A C A C A C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A B A B A A A B A A
F F F F E F E F F F
M M M M A M A M A M
A A — A — A A — — —
L L L L A L C L A L
C B B B — — — — — B
29524838 29524877 29524878 29524981 29524991 29525070 29525202 29525203 29525223 29525237
†
†
Assembly Number — Found On Your Transmission Nameplate.
33C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
33D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800
CLT 5961-12 CLT 6063-4 CLT 5963-6 CLBT 5961-4 CLT 6061-4 CLBT 5961-9 CLBT 5961-11 CLT 6061-4 CLBT 5961-4 CLT 5963-1
— — B — — — — — — A
K D E C B — K C D —
K — — — — A — — — A
E — — — — — E — — A
29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810
CLBT 5963-4 CLBT 5963-4 CLBT 5961-4 CLT 6063-4 CLBT 5961-2 CLT 6063-4 CLT 5963-6 CLBT 5961-6 CLT 5963-6 CLT 6063-4
— — — — — — A A A —
D D D C A B B B D C
— — — — — — — — — —
29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820
CLT 5963-6 CLBT 5961-6 CLT 5963-5 CLBT 5961-6 CLT 5963-5 CLBT 5961-6 CLBT 5961-4 CLT 5963-5 CLBT 5961-4 CLT 5963-3
B E — A — E — — — A
D C — C — B D — C A
29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830
CLBT 5961-4 CLBT 5961-6 CLBT 5961-6 CLT 5961-12 CLBT 5961-4 CLBT 5961-4 CLBT 5961-12 CLBT 5963-4 CLBT 5963-1 CLBT 5963-4
— E A E — — — — B —
C C D K D C K D — B
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
A N K C P C A A A C
A B B A A B A A A A
D F F A F A A D H D
A A A A A A A A A A
C A A A C A A A A A
A A A A A A A B A A
— — E — E — E E D —
A A A A A A A A A A
A A A C A C A A C A
C — — — E D D C — E
A A A A A A A A A A
C C A A C A A A A A
Torque Converter
3
4
5
— — A — — — — — — A
D E — C E E D E C —
A A D A A A A A A A
— — — — E — — — — —
— — — — — — A A A —
E M E C C E — — — C
— — A — A — — A — —
— — A — A — — A — —
A A — A — A — — — A
— — — K — — K — G —
— — — E — — E — — —
— A A A — — — — A —
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
34A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— — — A — A A — A —
A A A A A A A A A A
B B B A B A A B A B
A A A A A A A A A A
D B B A B C C B A D
A A A A A A A A A A
29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800
H H H D A D D H D D
A A A A A A A A A A
A A A — A — — A — —
A A A A A A A A A A
A A A B A B B A B B
A A A A A A A A A A
A A A B C B B A B B
A A A A A A A A A A
29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810
B B A A A A A A A A
D H D H D H H D H D
A A A A A A A A A A
— A — A — A A — A —
A A A A A A A A A A
B A B A B A A B A B
A A A A A A A A A A
B A D A D A A D A B
A A A A A A A A A A
29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820
A B A A A A A A A A
H H H D H H A H A H
A A A A A A A A A A
A A A — A A A A A A
A A A A A A A A A A
A A A B A A A A A A
A A A A A A A A A A
A A A D A A C A C A
A A A A A A A A A A
29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
34B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800
CLT 5961-12 CLT 6063-4 CLT 5963-6 CLBT 5961-4 CLT 6061-4 CLBT 5961-9 CLBT 5961-11 CLT 6061-4 CLBT 5961-4 CLT 5963-1
A B A A B A A B A A
A B A A B A A B A A
D A A A A B D A A B
A A A A A A A A A A
A B A A B A A B A A
A A A A A A A A A A
— C C A A — — A E —
F — — — — G C — — E
B — — — — G B — — E
B — — — — N B — — P
A — — — — — B — — D
E A B A A D E A C E
E F F E E F E E F F
A M M A A A A A A M
— — — A — B A — A —
A L L A F F A G B L
— — B — — — — — — —
29525260 29525262 29525365 29526940 29526944 29527193 29527220 29527249 29527794 29527800
29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810
CLBT 5963-4 CLBT 5963-4 CLBT 5961-4 CLT 6063-4 CLBT 5961-2 CLT 6063-4 CLT 5963-6 CLBT 5961-6 CLT 5963-6 CLT 6063-4
A A A B A B A A A B
A A A B A B A A A B
A A A A D A A A A A
A A A A A A A A A A
A A A B A B A A A B
A A A A A A A A A A
E E E E — E E E E E
— — — — D — — — — —
— — — — B — — — — —
— — — — M — — — — —
— — — — B — — — — —
A A A A E A A A A A
E E E E E E F F F E
M M A M A M M A M M
A A A — A — — A — —
L L B L A L L B L M
— — — — — — — — — —
29527801 29527802 29527803 29527804 29527805 29527806 29527807 29527808 29527809 29527810
29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820
CLT 5963-6 CLBT 5961-6 CLT 5963-5 CLBT 5961-6 CLT 5963-5 CLBT 5961-6 CLBT 5961-4 CLT 5963-5 CLBT 5961-4 CLT 5963-3
A A A A A A A A A A
A A A A A A A A A A
A A B A B A A B A C
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
E E — E — E E — E H
— — E — E — — E — —
— — E — E — — E — —
— — P — P — — P — —
— — D — D — — D — —
B A E A E A A E A A
F E E E E E E E E E
M A M A M A G M A M
— A — A — A A — A —
L B L B L A D L A L
C — — C C — — C — —
29527811 29527812 29527813 29527814 29527815 29527816 29527817 29527818 29527819 29527820
29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830
CLBT 5961-4 CLBT 5961-6 CLBT 5961-6 CLT 5961-12 CLBT 5961-4 CLBT 5961-4 CLBT 5961-12 CLBT 5963-4 CLBT 5963-1 CLBT 5963-4
A A A A A A A A A A
A A A A A A A A A A
A A A D A A D A B A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
E E E — E E — E — E
— — — E — — E — B —
— — — B — — B — H —
— — — M — — M — K —
— — — A — — A — — —
A A A E A A E A E A
F E E E E F F E E F
A A A A A A A M M M
A A A — A A A A A A
A A B A B A A L L L
C — — — — — — — — —
29527821 29527822 29527823 29527824 29527825 29527826 29527827 29527828 29527829 29527830
†
†
Assembly Number — Found On Your Transmission Nameplate.
34C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
34D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841
CLBT 6063-6 CLT 6063-3 CLBT 6063-6 CLBT 6063-6 CLT 5961-5 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
E — E A — B E B B E
C A B H A D C D E E
— — — — — — — — — —
— — — — A — — — — —
A — A A — A A A A A
— C — — D — — — — —
A A A A A A A A A D
A A A A A A A A N K
A A B A A B A A B B
H D H H D H H H H H
A A A A A A A A A A
A — A A — A A A A A
A A A A A A A A A A
A B A A B A A A A A
A A A A A A A A A A
A B A A D A A A A A
A A A A A A A A A A
29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841
29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851
CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 S 6600MR CLBT 5963-4 CLBT 5963-4 CLBT 5963-1 CLT 6063-4 CLBT 5963-4
A B A B E — A B — —
H E B E E B C — C C
— — — — — — — G — —
— — — — — — — — — —
A A A A A — A A — —
— — — — — D — — B C
D A D D A A A A D A
K N K L A A A A K A
A B A B A A A A A A
H H H H A H H A F H
A A A A A A A A A A
A A A A A A A A — A
A A A A C A A A A A
A A A A E A A A B A
A A A A B A A A A A
A A A A A A A C B A
A A A A A A A A A A
29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851
29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864
S 6600MR CLT 6063-4 CLT 6063-4 CLT 5963-6 S 6600M CLT 6063-6 CLBT 6063-10 CLT 5963-6 CLT 6063-6 CLT 6063-6
E — — B — B E A B B
E D C H C E A B D D
— — — — — — — — — —
— — — — — — — — — —
A — — A — A A A A A
— E B — B — — — — —
A A A D A A A A A D
A N A K A A A A A L
A B A B A B A A B B
A F D F D D H D D F
A A A A A A A A A A
A — — — — — A — — —
C A A A C A A A A A
E B B B F B A B B B
B A A A B A A A A A
A A B B B B A B B B
A A A A A A A A A A
29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864
29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875
CLT 5961-1 CLT 5961-4 CLT 5963-6 CLT 6063-6 CLT 5961-4 CLT 5961-4 CLT 6063-6 CLT 5961-4 CLT 5961-4 CLT 6063-6
E — A B — — B — — B
— C B D C C D C B D
A — — — — — — — — —
— — — — — — — — — —
A — A A — — A — — A
— D — — D C — E D —
A A A D A A D A A A
C C A K A C K A A A
B A B B A A B A A B
D D D F D F F F D D
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
D B B B B B B B B B
A A A A A A A A A A
29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875
†
†
Assembly Number — Found On Your Transmission Nameplate.
35A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
35B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841
CLBT 6063-6 CLT 6063-3 CLBT 6063-6 CLBT 6063-6 CLT 5961-5 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6
B B B B A B B B B B
B B B B A B B B B B
A C A A D A A A A A
A A A A A A A A A A
B B B B A B B B B B
A A A A A A A A A A
E H E E — E E E E E
— — — — D — — — — —
— — — — B — — — — —
— — — — M — — — — —
— — — — B — — — — —
A A A A E B A A B B
F E F E E F F E F F
M M M M A M M M M M
A — A A — A D A A A
L L L L A L L L L L
C — — — — C — — B B
29527831 29527832 29527833 29527834 29527836 29527837 29527838 29527839 29527840 29527841
29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851
CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 S 6600MR CLBT 5963-4 CLBT 5963-4 CLBT 5963-1 CLT 6063-4 CLBT 5963-4
B B B B B A A A B A
B B B B B A A A B A
A A A A A A A B A A
A A A A B A A A A A
B B B B B A A A B A
A A A A A A A A A A
E E E E E E E — E E
— — — — — — — A — —
— — — — — — — H — —
— — — — — — — K — —
— — — — — — — — — —
A B A B C A A D A A
E F E F E E E E E F
M M M M A M M M M M
A A A A A A A A — D
L L L L C L L L M L
— B — B — — C — — —
29527842 29527843 29527844 29527845 29527846 29527847 29527848 29527849 29527850 29527851
29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864
S 6600MR CLT 6063-4 CLT 6063-4 CLT 5963-6 S 6600M CLT 6063-6 CLBT 6063-10 CLT 5963-6 CLT 6063-6 CLT 6063-6
B B B A B B B A B B
B B B A B B B A B B
A A A A A A C A A A
B A A A B A A A A A
B B B A B B B A B B
A A A A A A A A A A
E E E E E E H E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
C A A A C B A B A B
F F E F E F E F F F
A M M M A M M M M M
A — — — — — A — — —
B L M L G L L L L L
B — — B — B — — C C
29527852 29527853 29527855 29527856 29527857 29527858 29527859 29527860 29527861 29527864
29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875
CLT 5961-1 CLT 5961-4 CLT 5963-6 CLT 6063-6 CLT 5961-4 CLT 5961-4 CLT 6063-6 CLT 5961-4 CLT 5961-4 CLT 6063-6
A A A B A A B A A B
A A A B A A B A A B
B A A A A A A A A A
A A A A A A A A A A
A A A B A A B A A B
A A A A A A A A A A
— E E E E E E E E E
G — — — — — — — — —
G — — — — — — — — —
N — — — — — — — — —
— — — — — — — — — —
D A B A A A B A A B
E E F F E F F E E F
G A M M A A M A A M
— — — — — — — — — —
A A L L A A L A A L
— — — C — — C — — C
29527865 29527866 29527868 29527869 29527870 29527871 29527872 29527873 29527874 29527875
†
†
Assembly Number — Found On Your Transmission Nameplate.
35C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
35D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885
CLT 5961-4 CLBT 6063-6 CLBT 6063-6 CLT 5961-12 CLBT 6063-6 CLBT 5961-1 CLBT 6063-6 CLBT 6063-6 CLBT 5963-6 CLBT 5963-6
— E — — E B A E E E
B C B K E — B E C C
— — — K — G — — — —
— — — E — — — — — —
— A — — A A A A A A
E — E D — — — — — —
A A A A A A A A A A
C A A C A A A A A A
A B A A A B A A A A
D H H D H A H H H H
A A A A A A A A A A
— A A — A A A A A A
A A A A A A A A A A
B A A B A A A A A A
A A A A A A A A A A
B A A D A C A A A A
A A A A A A A A A A
29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885
29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896
CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 S 6600MR S 6600MR S 6600MR CLBT 6063-6 S 6600M S 6600M CLT 5963-6
A — B — — — B — E B
C D D E D D D C E E
— — — — — — — — — —
— — — — — — — — — —
A — A — — — A — A A
— E — C B C — D — —
A A A A A A A A A D
A A A A A A N A A K
A A B A A A B A B B
H H H A A A H D D F
A A A A A A A A A A
A A A A A A A — — —
A A A C C C A C C A
A A A E E E A F F B
A A A B B B A B B A
A A A A A A A B B B
A A A A A A A A A A
29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896
29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907
CLT 6063-4 CLT 5961-11 CLT 5961-12 CLBT 5963-6 CLBT 5963-6 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLT 6063-4
— — A E E — — — — —
B K K C C D C C B C
— — K — — — — — — —
— E E — — — — — — —
— — A A A — — — — —
D B — — — E C E E E
D A A A A A A A A A
K A A A A A A C A A
B A A B A A A B A A
F D D H H H H H H D
A A A A A A A A A A
— — — A A A A A A —
A A A A A A A A A A
B B B A A A A A A B
A A A A A A A A A A
B D D A A A A A A B
A A A A A A A A A A
29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907
29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918
CLBT 6063-4 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 5961-4 CLBT 6063-4 CLBT 5961-6 CLBT 6063-4 CLBT 5961-4
— E E E E — — A — —
C C C D C C C B C C
— — — — — — — — — —
— — — — — — — — — —
— A A A A — — A — —
B — — — — E E — C B
A A D A A A A A A A
A A K A A A A A A C
A A A A A B A A A A
H H H H H H H H H H
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918
†
†
Assembly Number — Found On Your Transmission Nameplate.
36A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
36B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885
CLT 5961-4 CLBT 6063-6 CLBT 6063-6 CLT 5961-12 CLBT 6063-6 CLBT 5961-1 CLBT 6063-6 CLBT 6063-6 CLBT 5963-6 CLBT 5963-6
A B B A B A B B A A
A B B A B A B B A A
A A A D A B A A A A
A A A A A A A A A A
A B B A B A B B A A
A A A A A A A A A A
E E E — E — E E E E
— — — E — A — — — —
— — — B — H — — — —
— — — M — K — — — —
— — — A — — — — — —
A A A E A D A B A A
E F E E E E F F E E
A M M A M G M M M M
— A A — A A A A A A
A L L A L D L L L L
— — — — — — — B C —
29527876 29527877 29527878 29527879 29527880 29527881 29527882 29527883 29527884 29527885
29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896
CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 S 6600MR S 6600MR S 6600MR CLBT 6063-6 S 6600M S 6600M CLT 5963-6
A A A B B B B B B A
A A A B B B B B B A
A A A A A A A A A A
A A A B B B A B B A
A A A B B B B B B A
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A B C C C A C C A
E F F E F F F E F F
M M M A A A M A A M
A A A A A A A — — —
L L L B B B L F B L
C — C — — — C — B B
29527886 29527887 29527888 29527889 29527890 29527891 29527892 29527893 29527895 29527896
29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907
CLT 6063-4 CLT 5961-11 CLT 5961-12 CLBT 5963-6 CLBT 5963-6 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLBT 5963-4 CLT 6063-4
B A A A A A A A A B
B A A A A A A A A B
A D D A A A A A A A
A A A A A A A A A A
B A A A A A A A A B
A A A A A A A A A A
E — — E E E E E E E
— D E — — — — — — —
— B B — — — — — — —
— M M — — — — — — —
— B A — — — — — — —
A E E A B A A A A A
E E E F F E F E E E
M A A M M M M M M M
— — — A A D A A D —
L A A L L L L L L M
— — — — — — C — — —
29527897 29527899 29527900 29527901 29527902 29527903 29527904 29527905 29527906 29527907
29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918
CLBT 6063-4 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 6063-6 CLBT 5961-4 CLBT 6063-4 CLBT 5961-6 CLBT 6063-4 CLBT 5961-4
B B B B B A B A B A
B B B B B A B A B A
A A A A A A A A A A
A A A A A A A A A A
B B B B B A B A B A
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
F F F E E E F F E E
M M M M M A M A M A
D A A A A A A A D A
L L L L L A L A L A
— — — — — — — — — C
29527908 29527909 29527910 29527911 29527912 29527913 29527914 29527915 29527917 29527918
†
†
Assembly Number — Found On Your Transmission Nameplate.
36C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
36D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943
CLBT 5961-1 CLBT 6063-4 CLBT 6063-4 CLT 6063-6 CLT 5963-6 CLT 5961-6 CLBT 6063-6 S 6600MR S 6600MR S 6600MR
B — — B B E — A A E
— C E E D C B B B C
G — — — — — — — — —
— — — — — — — — — —
A — — A A A — A A A
— C C — — — E — — —
A A A D A A A A A A
A A A K A A A A A A
A A A B B A A A B B
A H H F D F H A A A
A A A A A A A A A A
A A A — — — A A A A
A A A A A A A C C C
A A A B B B A E E E
A A A A A A A B B B
C A A B B B A A A A
A A A A A A A A A A
29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943
29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971
S 6600HR CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5961-12 CLBT 6063-4 CLBT 5961-4 CLBT 6063-4 CLBT 5961-4 CLBT 6063-6
E A A E — — — A — B
E B D C K C C C D E
— — — — K — — — — —
— — — — E — — — — —
A A A A — — — A — A
— — — — C E E — C —
A A A A A A A A A D
A A A A C A A A A K
B A A A A A A A A B
A H H H A H H H H H
A A A A A A A A A A
A A A A A A A A A A
C A A A A A A A A A
E A A A A A A A A A
B A A A A A A A A A
A A A A C A A A A A
A A A A A A A A A A
29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971
29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994
CLBT 6063-6 CLBT 6063-1 CLBT 6063-6 S 6600MR CLBT 6063 CLBT 5961-1 CLBT 5963-6 CLBT 5961-6 CLT 5963-6 CLBT 5961-6
A A A E — B A A A A
D — B C C — C C C C
— G — — — G — — — —
— — — — — — — — — —
A A A A — A A A A A
— — — — E — — — — —
A A A A D A A A A A
A A A A K A A C A A
B B B A A A B B B A
H A H A H A H H D H
A A A A A A A A A A
A A A A A A A A — A
A A A C A A A A A A
A A A E A A A A B A
A A A B A A A A A A
A C A A A C A A B A
A A A A A A A A A A
29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994
29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006
CLBT 5963-9 S 6600M CLT 5961-4 CLT 5963-6 CLT 6063-3 S 6600H CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5961-6
— — — A — — A A A A
— C C B A C B B B C
A — — — — — — — — —
— — — — — — — — — —
— — — A — — A A A A
C B B — C E — — — —
A A A D A A A A A A
A A C K A A A A A A
A A A B A A A A A B
A D D F D D H H H H
A A A A A A A A A A
A — — — — — A A A A
A C A A A C A A A A
A F B B B F A A A A
A B A A A B A A A A
C B B B B B A A A A
A A A A A A A A A A
29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006
†
†
Assembly Number — Found On Your Transmission Nameplate.
37A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
37B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943
CLBT 5961-1 CLBT 6063-4 CLBT 6063-4 CLT 6063-6 CLT 5963-6 CLT 5961-6 CLBT 6063-6 S 6600MR S 6600MR S 6600MR
A B B B A A B B B B
A B B B A A B B B B
B A A A A A A A A A
A A A A A A A B B B
A B B B A A B B B B
A A A A A A A A A A
— E E E E E E E E E
A — — — — — — — — —
H — — — — — — — — —
K — — — — — — — — —
— — — — — — — — — —
D A A B A A A C C C
E E E F F E E F F F
G M M M M A M A A A
A A A — — — D A A A
B L L L L A L B B B
— C — B C — — — — —
29527919 29527921 29527922 29527923 29527924 29527927 29527928 29527940 29527942 29527943
29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971
S 6600HR CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5961-12 CLBT 6063-4 CLBT 5961-4 CLBT 6063-4 CLBT 5961-4 CLBT 6063-6
B A A A A B A B A B
B A A A A B A B A B
A A A A D A A A A A
B A A A A A A A A A
B A A A A B A B A B
A A A A A A A A A A
E E E E — E E E E E
— — — — E — — — — —
— — — — B — — — — —
— — — — M — — — — —
— — — — A — — — — —
C A A A E A A A A B
E E F E E E F E E F
A M M M A M A M A M
A A A A A A A A A A
A L L L A L A L B L
B — — C — — — — — B
29527946 29527948 29527950 29527951 29527953 29527958 29527961 29527962 29527963 29527971
29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994
CLBT 6063-6 CLBT 6063-1 CLBT 6063-6 S 6600MR CLBT 6063 CLBT 5961-1 CLBT 5963-6 CLBT 5961-6 CLT 5963-6 CLBT 5961-6
B B B B B A A A A A
B B B B B A A A A A
A B A A A B A A A A
A A A B A A A A A A
B B B B B A A A A A
A A A A A A A A A A
E — E E E — E E E E
— B — — — B — — — —
— H — — — H — — — —
— K — — — K — — — —
— — — — — — — — — —
A E A C A E B A B A
F F F E F E F E F E
M M M A M G M A M A
A D A A A A A A — A
L L L D L D L C L C
C — — — — — C — C C
29527974 29527983 29527985 29527986 29527987 29527988 29527990 29527992 29527993 29527994
29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006
CLBT 5963-9 S 6600M CLT 5961-4 CLT 5963-6 CLT 6063-3 S 6600H CLBT 5963-6 CLBT 5963-6 CLBT 5963-6 CLBT 5961-6
A B A A B B A A A A
A B A A B B A A A A
D A A A C A A A A A
A B A A A B A A A A
A B A A B B A A A A
A A A A A A A A A A
— E E E H E E E E E
J — — — — — — — — —
G — — — — — — — — —
Q — — — — — — — — —
— — — — — — — — — —
E C A B A C A B A B
E F F F E E F F F F
M G A M M A M M M A
A — — — — — A A A A
L D A L L A L L L B
— C — — — — — — — C
29527995 29527996 29527997 29527998 29527999 29528001 29528002 29528003 29528005 29528006
†
†
Assembly Number — Found On Your Transmission Nameplate.
37C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
37D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021
CLT 5961-5 CLT 5961-4 CLBT 5961-6 CLBT 5963-6 CLBT 5961-6 CLT 6063-6 CLBT 5963-6 CLBT 5961-6 CLBT 5961-6 CLBT 5961-4
— — A A A B A A A —
A C C C C E C C C E
— — — — — — — — — —
E — — — — — — — — —
— — A A A A A A A —
C C — — — — — — — E
A A A A A D A A A A
C C C A C K A A C A
A A A A B B A A A B
D F H H H F H H H H
A A A A A A A A A A
— — A A A — A A A A
A A A A A A A A A A
B B A A A B A A A A
A A A A A A A A A A
D B A A A B A A A A
A A A A A A A A A A
29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021
29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038
CLBT 6063-10 CLBT 5963-4 CLT 5961-5 CLBT 5961 CLT 5961-4 CLBT 6063-4 CLBT 5963-6 CLBT 5963-6 S 6600MR CLBT 6063-4
A — — — — — A B E —
A D — D C D B D E D
— — L — — — — — — —
— — A — — — — — — —
A — — — — — A A A —
— M E E C B — — — E
D A A A A A A A A A
K A A A C A A A A A
B A A A A A A B A A
H H D H F H H H A H
A A A A A A A A A A
A A — A — A A A A A
A A A A A A A A C A
A A B A B A A A E A
A A A A A A A A B A
A A D A B A A A A A
A A A A A A A A A A
29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038
29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092
CLBT 5961-4 CLT 5961-4 CLT 5963-10 CLBT 5961-2 CLT 6063-6 M 6600A S 6600H S 6600HR CLT 6063-6 S 6600H
— — A — B B — — B —
C C — A E E E B E A
— — A — — — — — — —
— — A A — — — — — —
— — A — A A — — A —
E B — B — — D D — D
A A A A D A A A A A
A C A C L N N N N A
B A A A B B A A B A
H D D A F G F H F D
A A A A A A A A A A
A — — A — — — A — —
A A A A A D C C A C
A B B A B F F E B F
A A A A A B B B A B
A B D C B B B A B B
A A A A A A A A A A
29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092
29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371
CLT 5963-6 CLBT 6063-6 CLT 6063-3 CLBT 6063-6 CLBT 6063-6 CLBT 6063-4 CLBT 6063-4 CLT 6063-3 CLT 5961-12 CLT 6061-6
B A B A B — — B E E
E E A E D E E A K G
— — — — — — — — K —
— — — — — — — — E —
A A A A A — — A A A
— — — — — B B — — —
D A D A A A A D A A
K A L N A N B L A A
B A A A B A A A A A
F H F H A H A F D D
A A A A A A A A A A
— A — A A A A — — —
A A A A A A A A A A
B A B A A A A B B B
A A A A A A A A A A
B A B A A A A B D B
A A A A A A A A A A
29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371
†
†
Assembly Number — Found On Your Transmission Nameplate.
38A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
38B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021
CLT 5961-5 CLT 5961-4 CLBT 5961-6 CLBT 5963-6 CLBT 5961-6 CLT 6063-6 CLBT 5963-6 CLBT 5961-6 CLBT 5961-6 CLBT 5961-4
A A A A A B A A A A
A A A A A B A A A A
D A A A A A A A A A
A A A A A A A A A A
A A A A A B A A A A
A A A A A A A A A A
— E E E E E E E E E
D — — — — — — — — —
B — — — — — — — — —
M — — — — — — — — —
B — — — — — — — — —
E A A B A B B B A A
E E E F E F F F E E
A A A M A M M A A A
— — A A A — A A A A
A A B L B L L B B C
— — C C C B — C C —
29528007 29528008 29528011 29528013 29528014 29528015 29528017 29528019 29528020 29528021
29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038
CLBT 6063-10 CLBT 5963-4 CLT 5961-5 CLBT 5961 CLT 5961-4 CLBT 6063-4 CLBT 5963-6 CLBT 5963-6 S 6600MR CLBT 6063-4
B A A A A B A A B B
B A A A A B A A B B
C A B A A A A A A A
A A A A A A A A B A
B A A A A B A A B B
A A A A A A A A A A
H E — E E E E E E E
— — J — — — — — — —
— — A — — — — — — —
— — P — — — — — — —
— — — — — — — — — —
A A E A A A B A C A
E E E F E F F F E F
M M A A A M M M A M
D A — A — A A A A A
L L B B A L L L B L
— — — — — — — C B —
29528022 29528023 29528024 29528026 29528028 29528029 29528034 29528035 29528037 29528038
29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092
CLBT 5961-4 CLT 5961-4 CLT 5963-10 CLBT 5961-2 CLT 6063-6 M 6600A S 6600H S 6600HR CLT 6063-6 S 6600H
A A A A B B B B B B
A A A A B B B B B B
A A B D A A A A A C
A A A A A B B B A B
A A A A B B B B B B
A A A A A A A A A A
E E — — E E E E E H
— — J D — — — — — —
— — A B — — — — — —
— — A M — — — — — —
— — — B — — — — — —
A A E E B C C C B A
E E E E F F F F F F
A A M A M M A A M A
A — — A — — — A — —
A A L A L L A A L A
— — — — B B — — B —
29528039 29528040 29528042 29528044 29528046 29528081 29528087 29528089 29528090 29528092
29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371
CLT 5963-6 CLBT 6063-6 CLT 6063-3 CLBT 6063-6 CLBT 6063-6 CLBT 6063-4 CLBT 6063-4 CLT 6063-3 CLT 5961-12 CLT 6061-6
A B B B B B B B A B
A B B B B B B B A B
A A C A A A A C D A
A A A A A A A A A A
A B B B B B B B A B
A A A A A A A A A A
E E H E C C C H — A
— — — — — — — — F —
— — — — — — — — B —
— — — — — — — — B —
— — — — — — — — A —
B A A A A A A A E A
F E F E F F F F E E
M M M M M M M M A A
— A — A A A A — — —
L L L L L L L L A A
B B — B C B B — — —
29528093 29528106 29528107 29528108 29528119 29528168 29528169 29528173 29528370 29528371
†
†
Assembly Number — Found On Your Transmission Nameplate.
38C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
38D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Input Flange A
Output Flange B
Output Flange C
MODEL
1–1
1–2
1–3
1–4
2
29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482
CLT 5961-4 M 6600AR S 6600HR CLT 5961-12 CLT 5961-12 S 6600M S 6600MR CLBT 5961-11 CLBT 5961-4 CLT 6063-6
— B — — — — E — — A
D E A K K B D K D B
— — A K K — — — — —
— — A E E — — E — —
29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170
CLT 6063-6 CLBT 6063-6 CLBT 6063-9 S 6600H CLT 6063-6 CLT 5961-4 CLT 5963-6 S 6600HR CLT 5961-4 S 6600M
A A — — B — B — — —
B B — C E C E C B B
— — G — — — — — — —
29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662
CLT 6063-6 S 6600M S 6600HR CLT 5963-4 CLT 5961-4 CLBT 5963-2 S 6600H S 6600HR M 6600AR M 6600A
B — — — — — — — B B
E C C B C — B B E E
29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114
CLBT 5963-4 S 5600MR S 5600MR S 5600MR S 5600MR S 5600HR S 5600HR S 5600MR S 5600MR S 5600HR
— — B B B — — — — —
D D — — — A A D D C
†
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
PTO
Oil Pump
6
7
8
E N A C A P P A A K
A B A A A A A A A A
D H A D D F H A H F
D D A A A A D A A A
L L P A N A K N N A
A A A A B A B A A A
— D D D C E D D — —
D A A A A A A A A A
L P A A A A P N N N
M E — — — C B E E D
A A A A A A A A A A
N A A A A C C A A C
Torque Converter
3
4
5
— A — — — — A — — A
C — D C D E — D C —
A A A A A A A A A D
— — — — — — — — — —
A A — — A — A — — —
— — C B — B — D C E
— — — — — A — — — —
— — — — — E — — — —
A — — — — — — — A A
— — G G G — — — — —
— — — — — E A — — —
— — A A A — — — — —
Copyright © 2010 Allison Transmission, Inc.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Lockup Clutch
†
Assembly Number — Found On Your Transmission Nameplate.
39A
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100201
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A A A A A A A A A A
— A A — — — A A A —
A D C A A C C A A A
B E E B B F E A A B
A B B A A B B A A A
B A C D D B A C A B
A A A A A A A A A A
29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482
F H H D F D F H F D
A A A A A A A A A A
— A A — — — — A — —
A A A C A A A C A C
B A A F B B B E B F
A A A B A A A B A B
B A C B B B B A B B
A A A A A A A A A A
29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170
B A A B A B A A B B
F F H D D A F H H G
A A A A A A A A A A
— — A — — A — A B —
A C C A A A C C D D
B F E B B A F E E F
A B B A A A B B B B
B B A B B C B A A B
A A A A A A A A A A
29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662
A A B A A A A A A A
H A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A C C C C C A A A
A A A A A A A A A A
29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
39B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482
CLT 5961-4 M 6600AR S 6600HR CLT 5961-12 CLT 5961-12 S 6600M S 6600MR CLBT 5961-11 CLBT 5961-4 CLT 6063-6
A B B A A B B A A B
A B B A A B B A A B
A A D D D A A D A A
A B B A A B B A A A
A B B A A B B A A B
A A A A A A A A A A
A E — — — E E — E E
— — E E E — — D — —
— — B B B — — B — —
— — M M M — — M — —
— — A A A — — B — —
A C E E E C C E A B
E F E E E E E E F F
A M A A A A A A A M
— A A — — — A A A —
A L A A A F B A B L
— B — — — — — — — —
29528386 29528425 29528473 29528474 29528475 29528476 29528477 29528478 29528479 29528482
29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170
CLT 6063-6 CLBT 6063-6 CLBT 6063-9 S 6600H CLT 6063-6 CLT 5961-4 CLT 5963-6 S 6600HR CLT 5961-4 S 6600M
B B B B B A A B A B
B B B B B A A B A B
A A B A A A A A A A
A A A B A A A B A B
B B B B B A A B A B
A A A A A A A A A A
E E — E E E E E E E
— — A — — — — — — —
— — H — — — — — — —
— — G — — — — — — —
— — — — — — — — — —
B B D C B B B C A C
F F E E F F F E E E
M M M A M A M A A A
— A A — — — — A — —
L L L A L B L A A F
— — — — B C B — — —
29528483 29528484 29528530 29529095 29529097 29529098 29529099 29529100 29529169 29529170
29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662
CLT 6063-6 S 6600M S 6600HR CLT 5963-4 CLT 5961-4 CLBT 5963-2 S 6600H S 6600HR M 6600AR M 6600A
B B B A A A B B B B
B B B A A A B B B B
A A A A A B A A A A
A B B A A A B B B B
B B B A A A B B B B
A A A A A A A A A A
E E E E E — E E E E
— — — — — E — — — —
— — — — — E — — — —
— — — — — P — — — —
— — — — — D — — — —
B C C A A E C C C C
F E E F E E E E F F
M A A M A M A A M M
— — A — — D — A A —
L F A L A L A A L L
B — — — — — — — B B
29529181 29529203 29529209 29529229 29529230 29529236 29529252 29529264 29529661 29529662
29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114
CLBT 5963-4 S 5600MR S 5600MR S 5600MR S 5600MR S 5600HR S 5600HR S 5600MR S 5600MR S 5600HR
A B B B B B B B B B
A B B B B B B B B B
A A B B B D D A A A
A A A A A A A A A A
A B B B B B B B B B
A A A A A A A A A A
E E — — — — — E E E
— — A A B D D — — —
— — H H H B B — — —
— — K K K M M — — —
— — — — — B B — — —
A A D D E E E A A A
E F E E E E E E E E
M A G A G A A A G A
A A A A A A A A A A
L B D B D A A B D A
— — — — — — — — — —
29529719 29530106 29530107 29530108 29530109 29530110 29530111 29530112 29530113 29530114
†
†
Assembly Number — Found On Your Transmission Nameplate.
39C
Copyright © 2010 Allison Transmission, Inc.
20100201
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
39D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126
S 5600HR S 5600MR S 5600HR S 5600HR S 5600HR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR
— — — — — — — — A E
C D C C C C D E B C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — A A
C E D E B E C E — —
A A A A A A A A A A
C C A A C A A A A A
A A A B A A A B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126
29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136
S 5600MR S 5600HR S 5600HR S 5600MR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR S 5600MR
A E E A A A A A A A
C B C D B C C C C C
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
C C C A A C A A C A
A A B A A B A B B A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136
29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146
S 5600MR S 5600HR S 5600H S 5600HR S 5600HR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
— — E — — B B — — —
— K K K K — — — D D
A — K K K G G A — —
— E E E E — — A — —
— — A — — A A — — —
E D — D C — — E E C
A A A A A A A A A A
C A A A C A A A C A
B A A A A A A B A A
A A D A A A A A A A
A A A A A A A A A A
A A — A A B B B B B
A A A A A A A A A A
A A B A A A A A A A
A A A A A A A A A A
C C D C C C C C A A
A A A A A A A A A A
29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146
29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
— — A — — — — — — —
B B C C D C C B D D
— — — — — — — — — —
— — — — — — — — — —
— — A — — — — — — —
E D — C E C E E M M
A A A A A A A A A A
A A A A A A C A A N
A A A A A A B A A A
A A A A A A A A A H
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156
†
†
Assembly Number — Found On Your Transmission Nameplate.
40A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
40B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126
S 5600HR S 5600MR S 5600HR S 5600HR S 5600HR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
F E F E E F E E F E
A A A A A A A A A A
A A A A A A A A A A
A B A A A A B C B B
C — — — C — — — — —
29530115 29530116 29530117 29530118 29530119 29530120 29530121 29530123 29530125 29530126
29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136
S 5600MR S 5600HR S 5600HR S 5600MR S 5600HR S 5600MR S 5600MR S 5600MR S 5600MR S 5600MR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A B A B
E E E E F E E F E F
A A A A A A A A A A
A A A A A A A A A A
B A A B A C C B B B
C — — — — — C C C C
29530127 29530128 29530129 29530130 29530131 29530132 29530133 29530134 29530135 29530136
29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146
S 5600MR S 5600HR S 5600H S 5600HR S 5600HR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
B B B B B B B B B B
B B B B B B B B B B
B D D D D B B B A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
— — — — — — — — E E
G D E E E B A E — —
G B B B B H H E — —
N M M M M K K P — —
— B A A A — — D — —
D E E E E E D E A A
F E E F E E E E E E
A A A A A M M M M M
B A — A A A A D A A
F A A A A L L L L L
— — — — — — — — — —
29530137 29530138 29530139 29530140 29530141 29530142 29530143 29530144 29530145 29530146
29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A A A A A A A A
F E E F E F E E E E
M M M M M M M M M M
A A A D D A A D A A
L L L L L L L L L L
— — C — — C — — — —
29530147 29530148 29530149 29530150 29530151 29530152 29530153 29530154 29530155 29530156
†
†
Assembly Number — Found On Your Transmission Nameplate.
40C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
40D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
E E — B E E A A E A
C C D D C C B D C C
— — — — — — — — — —
— — — — — — — — — —
A A — A A A A A A A
— — E — — — — — — —
A A A A A A A A A A
A A A A A A A A A A
A A A B B A A A A B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166
29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR S 5600H S 5600H S 5600H S 5600H
A A A A B — E — — —
B B C C D — — C C C
— — — — — A A — — —
— — — — — — — — — —
A A A A A — A — — —
— — — — — C — D D C
A A A A A A A A A A
A A A A A A C C A C
A A A A B A B A A A
A A A A A A D D D D
A A A A A A A A A A
B B B B B B — — — —
A A A A A A A A A A
A A A A A A B B B B
A A A A A A A A A A
A A A A A C D B B B
A A A A A A A A A A
29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176
29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186
S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600M S 5600H S 5600H S 5600H
— — — — — — — — — —
C B B C C C C C A A
— — — — — — — — — —
— — — — — — — — A E
— — — — — — — — — —
E D E B C B B C D C
A A A A A A A A A A
A A C C C C A A A C
A A A A A A A A A A
D D D D D D D D D D
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B D D
A A A A A A A A A A
29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186
29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196
S 5600M S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H M 5600A M 5600A
— E — — A E — — A —
— C K K K K K K A —
L — — K K K K K — A
A — E E E E E E — A
— A — — A A — — A —
E — B D — — C D — E
A A A A A A A A A A
A A A C A A C A A A
A A A A A A A A A A
D D D D D D D D E E
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
D B D D D D D D B D
A A A A A A A A A A
29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196
†
†
Assembly Number — Found On Your Transmission Nameplate.
41A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
41B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A B A B A A A B
E E F F F F E F E F
M M M M M M M M M M
A A A A A A A A A A
L L L L L L L L L L
C — — C — — — — C C
29530157 29530158 29530159 29530160 29530161 29530162 29530163 29530164 29530165 29530166
29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176
M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR M 5600AR S 5600H S 5600H S 5600H S 5600H
B B B B B B B B B B
B B B B B B B B B B
A A A A A D B A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E — — E E E
— — — — — J G — — —
— — — — — G G — — —
— — — — — Q N — — —
— — — — — E — — — —
A B B B A E D A A A
F F F F F E E E E F
M M M M M M G A A A
A A A A A A — — — —
L L L L L L A A A A
— — C — C — — — — —
29530167 29530168 29530169 29530170 29530171 29530172 29530173 29530174 29530175 29530176
29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186
S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600M S 5600H S 5600H S 5600H
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A D D
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E — —
— — — — — — — — D D
— — — — — — — — B B
— — — — — — — — M M
— — — — — — — — B B
A A A A A A B A E E
E E E F E E F E E E
A A A A A A A A A A
— — — — — — — — — —
A A A A A A B A A A
— — — — — — C — — —
29530177 29530178 29530179 29530180 29530181 29530182 29530183 29530184 29530185 29530186
29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196
S 5600M S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H S 5600H M 5600A M 5600A
B B B B B B B B B B
B B B B B B B B B B
B A D D D D D D C B
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
— E — — — — — — H —
J — D E E E E E — E
A — B B B B B B — E
P — M M M M M M — P
— — B A A A A A — D
E A E E E E E E A E
E E F E E E E E E E
A A A A A A A A M M
— — — — — — — — — —
B A A A A A A A L L
— — — — — — — — — —
29530187 29530188 29530189 29530190 29530191 29530192 29530193 29530194 29530195 29530196
†
†
Assembly Number — Found On Your Transmission Nameplate.
41C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
41D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206
M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A
— — A A B B A A B B
— — B D D H B B E D
A A — — — — — — — —
A A — — — — — — — —
— — A A A A A A A A
E E — — — — — — — —
A A A A A D A A D A
A A A A A K A A K A
A A A A B B A B B B
E E E E E G E E G E
A A A A A A A A A A
— — — — — — — — — —
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
D D B B B B B B B B
A A A A A A A A A A
29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206
29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257
M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 6600A M 6600AR CLT 6063-4
A A B B A — A A A —
C B E E — B — B H B
— — — — A — A — — —
— — — — A — A — — —
A A A A A — A A A —
— — — — — D — — — D
A D D D A A A A A A
A K K K A A C P N A
B B B B A B A A A B
E G G G E E E G H F
A A A A A A A A A A
— — — — — — — — B —
A A A A A A A D D A
B B B B B B B F E B
A A A A A A A B B A
B B B B D B D B A B
A A A A A A A A A A
29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257
29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961
M 6600A S 5600MR M 6600AR M 5600AR M 6600A M 5600AR M 6600AR S 6600H M 6600A M 6600AR
B — E — — E — — B —
A D C — B C B C D B
— — — G — — — — — —
— — — — — — — — — —
A — A — — A — — A —
— C — C B — E B — B
A A A A A A A A A A
P A P P A P P N N P
A A A A B A A A B B
G A H H E H H F G H
A A A A A A A A A A
— A B B — B B — — B
D A D A D A D C D D
F A E A F A E F F E
B A B A B A B B B B
B A A C B A A B B A
A A A A A A A A A A
29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961
29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011
M 5600AR M 5600A S 6600H S 5600HR M 6600AR M 5600A M 5600AR M 6600AR M 6600AR M 5600A
— — — — A B E — A A
— B C K B E C D B B
G — — K — — — — — —
— — — E — — — — — —
— — — — A A A — A A
B D D D — — — B — —
A A A A A D A A A D
C A A A P K N A N L
A A A A A B A A A A
A E D A H G H A H G
A A A A A A A A A A
B — — A B — B B B —
A A C A D A A D D A
A B F A E B A E E B
A A B A B A A B B A
C B B C A B A A A B
A A A A A A A A A A
29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011
†
†
Assembly Number — Found On Your Transmission Nameplate.
42A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
42B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206
M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A
B B B B B B B B B B
B B B B B B B B B B
B B A A A A A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
— — E E E E E E E E
E E — — — — — — — —
E E — — — — — — — —
P P — — — — — — — —
D D — — — — — — — —
E E A A B A B B A A
E E F F F F F F F F
M M M M M M M M M M
— — — — — — — — — —
L L L L L L L L L L
C C — — C C — — B C
29530197 29530198 29530199 29530200 29530201 29530202 29530203 29530204 29530205 29530206
29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257
M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 5600A M 6600A M 6600AR CLT 6063-4
B B B B B B B B B B
B B B B B B B B B B
A A A A B A B A A A
A A A A A A A B B A
B B B B B B B B B B
A A A A A A A A A A
E E E E — E — E E E
— — — — J — E — — —
— — — — A — E — — —
— — — — P — P — — —
— — — — — — D — — —
B B B B E A E C C A
F F F F E F F F E E
M M M M M M M M M M
— — — — — — — — A —
L L L L L L L L L L
C — B B — — — — — —
29530207 29530208 29530209 29530210 29530211 29530212 29530213 29530237 29530238 29530257
29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961
M 6600A S 5600MR M 6600AR M 5600AR M 6600A M 5600AR M 6600AR S 6600H M 6600A M 6600AR
B B B B B B B B B B
B B B B B B B B B B
C A A B A A A A A A
B A B A B A B B B B
B B B B B B B B B B
A A A A A A A A A A
H E E — E E E E E E
— — — A — — — — — —
— — — H — — — — — —
— — — K — — — — — —
— — — — — — — — — —
A A C D B A C C B B
F F F E E E F E F F
M A M M M M M A M M
— A A A — A A — — A
L B L L L L L A L L
— — C — — C — — C —
29530700 29530731 29532470 29532503 29532694 29532703 29532705 29532927 29532933 29532961
29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011
M 5600AR M 5600A S 6600H S 5600HR M 6600AR M 5600A M 5600AR M 6600AR M 6600AR M 5600A
B B B B B B B B B B
B B B B B B B B B B
B A A D A A A A A A
A A B A B A A B B A
B B B B B B B B B B
A A A A A A A A A A
— E E — E E E E E E
A — — E — — — — — —
H — — B — — — — — —
K — — M — — — — — —
— — — A — — — — — —
D A C E B B A C C B
E F E E F F E F E F
M M A A M M M M M M
A — — A A — A A A —
L L A A L L L L L L
— — — — — B C — — —
29532991 29533038 29533055 29533069 29533670 29533760 29533769 29534008 29534009 29534011
†
†
Assembly Number — Found On Your Transmission Nameplate.
42C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
42D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021
M 6600A M 6600A M 6600A M 6600AR M 6600A M 6600A M 6600A M 6600A M 6600A M 6600AR
— — — A — — — A B —
C B C B B D C B D B
— — — — — — — — — —
— — — — — — — — — —
— — — A — — — A A —
C E C — B E B — — E
A A A A A A A A A A
A A A A N N A A N A
A A A A A B A A B A
E E E A G G E E G A
A A A A A A A A A A
— — — B — — — — — B
D D D D D D D D D D
F F F E F F F F F E
B B B B B B B B B B
B B B A B B B B B A
A A A A A A A A A A
29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021
29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909
M 6600AR M 6600AR M 6600A M 6600AR M 6600AR M 6600AR S 5600H M 6600AR M 6600AR M 6600A
A A — E — — E — — A
B B C C B B K B B B
— — — — — — K — — —
— — — — — — E — — —
A A — A — — A — — A
— — E — C E — B E —
A A A A A A A A A A
A N A N A N C A A N
A A A A A A A A A A
A H E H A H D A A G
A A A A A A A A A A
B B — B B B — B B —
D D D D D D A D D D
E E F E E E B E E F
B B B B B B A B B B
A A B A A A D A A B
A A A A A A A A A A
29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909
29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923
M 6600AR M 6600A M 6600A S 5600HR M 6600A M 6600A S 5600M M 5600A M 5600AR M 5600A
A — — — — — — — — B
B B B C B E D — D E
— — — — — — — G — —
— — — — — — — — — —
A — — — — — — — — A
— D D D B B E C B —
A A A A A A A A A D
P A N A P A A P A K
A A B A B B A A A B
H E G A G E D G A G
A A A A A A A A A A
B — — A — — — — B —
D D D A D D A A A A
E F F A F F B B A B
B B B A B B A A A A
A B B A B B B D A B
A A A A A A A A A A
29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923
29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540
M 6600A M 6600AR S 6600M S 6600AR M 6600AR M 6600A M 5600A M 6600AR M 5600AR M 6600AR
B B — — — — — B — B
E E E C C C K A — A
— — — — — — — — A —
— — — — — — E — — —
A A — — — — — A — A
— — B B B B D — C —
A A A A A A A A A A
N N P P A A A P C P
B B A A B B A A B A
G H F H A E E H A H
A A A A A A A A A A
— B — B B — — B B B
D D C D D D A D A D
F E F E E F B E A E
B B B B B B A B A B
B A B A A B D A C A
A A A A A A A A A A
29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540
†
†
Assembly Number — Found On Your Transmission Nameplate.
43A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
43B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021
M 6600A M 6600A M 6600A M 6600AR M 6600A M 6600A M 6600A M 6600A M 6600A M 6600AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E E E E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
C C C C C C C C C C
E E E E E F E F F E
M M M M M M M M M M
— — — A — — — — — A
L L M L M L M L L L
— — — — — — — — C —
29534012 29534013 29534014 29534015 29534016 29534017 29534018 29534019 29534020 29534021
29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909
M 6600AR M 6600AR M 6600A M 6600AR M 6600AR M 6600AR S 5600H M 6600AR M 6600AR M 6600A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A D A A A
B B B B B B A B B B
B B B B B B B B B B
A A A A A A A A A A
E E E E E E — E E E
— — — — — — E — — —
— — — — — — B — — —
— — — — — — M — — —
— — — — — — A — — —
C C C C C C E C C C
F F E F E F E F F F
M M M M M M A M M M
A A — A A A — A A —
L L M L L L A L L L
— — — — — — — — — —
29534022 29534023 29534024 29534025 29534026 29534027 29534180 29534907 29534908 29534909
29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923
M 6600AR M 6600A M 6600A S 5600HR M 6600A M 6600A S 5600M M 5600A M 5600AR M 5600A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A B A A
B B B A B B A A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E — E E
— — — — — — — A — —
— — — — — — — H — —
— — — — — — — K — —
— — — — — — — — — —
C C C A B A A D A B
F E E E E F E E E F
M M M A M M A M M M
A — — A — — — — A —
L L L A L L B L L L
— — — — — — — — — —
29534910 29534911 29534913 29534914 29534915 29534916 29534917 29534919 29534921 29534923
29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540
M 6600A M 6600AR S 6600M S 6600AR M 6600AR M 6600A M 5600A M 6600AR M 5600AR M 6600AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A D C B C
B B B B B B A B A B
B B B B B B B B B B
A A A A A A A A A A
E E E E E E — H — H
— — — — — — D — G —
— — — — — — B — G —
— — — — — — M — N —
— — — — — — B — — —
C C C A A A E A D A
F F E F F F E F E F
M M A M M M M M M M
— A — A A — — D A A
L L G M L L L L M L
— — B — — — — — — —
29534924 29534925 29534928 29534929 29534930 29534931 29534933 29536537 29536538 29536540
†
†
Assembly Number — Found On Your Transmission Nameplate.
43C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
43D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
w=
29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559
S 5600M S 6600M S 6600M S 5600H S 6600H M 5600AR S 6600M S 5600H S 5610H M 5610AR
— — — — E A — — — A
D C C C C B B — K B
— — — — — — — A K —
— — — — — — — E E —
— — — — A A — — — A
B D D B — — N B B —
A A A A A A A A A A
P P A A N N P A A N
A A A A A A A A A A
F F D D F H F D D H
A A A A A A A A A A
— — — — — B — — — B
A C C A C A C A A B
B F F B F A F B B A
A B B A B A B A A A
B B B B B A B D D A
A A A A A A A A A A
29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559
29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460
S 6610M S 5610H S 5610HR S 5610HR S 5610HR M 5610AR M 5610AR M 5610AR M 5610AR M 5610AR
— — — — — — — E A A
B — C C K D D C B B
— A — — — — — — — —
— B — — E — — — — —
— — — — — — — A A A
N B C D D M M — — —
A A A A A A A A A A
P A C A A A N A A A
A A A A A A A A A A
F D A A A A H A A A
A A A A A A A A A A
— — A A A B B B B B
C A A A A B B B B B
F B A A A A A A A A
B A A A A A A A A A
B D A A C A A A A A
A A A A A A A A A A
29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460
29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470
S 5610H S 5610H S 5610H M 5610A M 5610AR S 5610HR M 5610A S 5610HR M 5610A S 5610H
— — — A E — B — B —
C B A B C K E C E C
— — — — — K — — — —
— — A — — E — — — —
— — — A A — A — A —
D D D — — D — D — B
A A A A A A A A A A
A A A A P A N A N A
A A A A A A A A A A
D D D E H A G A G D
A A A A A A A A A A
— — — — B A — A — —
A A A B B A B A B A
B B B B A A B A B B
A A A A A A A A A A
B B D B A C B A B B
A A A A A A A A A A
29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470
29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480
S 6610H S 6610HR S 6610M S 6610HR S 6610H S 6610HR M 6610AR M 6610A M 6610A M 6610AR
— — — — — — B B A —
E A B C B B E E B C
— A — — — — — — — —
— A — — — — — — — —
— — — — — — A A A —
D D E D D D — — — E
A A A A A A A A A A
N A P N P N N N P P
A A A A A A A A A A
F A F H F H H G G H
A A A A A A A A A A
— A — A — A B — — B
C C C C C C E E E E
F E F E F E E F F E
B B B B B B B B B B
B C B A B A A B B A
A A A A A A A A A A
29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480
†
†
Assembly Number — Found On Your Transmission Nameplate.
44A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
44B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559
S 5600M S 6600M S 6600M S 5600H S 6600H M 5600AR S 6600M S 5600H S 5610H M 5610AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A B D A
A B B A B A B A A A
B B B B B B B B B B
A A A A A A A A A A
E E E E E E E — — F
— — — — — — — J E —
— — — — — — — A B —
— — — — — — — P M —
— — — — — — — — A —
A C C A C A C E E A
F E E F E E E E E E
A N A A A M A A A P
— — — — — A — — — A
F J G A A L F A A N
— — — C — — — — — —
29536542 29536543 29536544 29536545 29536547 29536551 29536555 29536556 29536558 29536559
29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460
S 6610M S 5610H S 5610HR S 5610HR S 5610HR M 5610AR M 5610AR M 5610AR M 5610AR M 5610AR
B B B B B B B B B B
B B B B B B B B B B
A B A A D A A A A A
B A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
F — F F — F F F F F
— J — — D — — — — —
— A — — B — — — — —
— P — — M — — — — —
— — — — B — — — — —
C E A A E A A B A B
E E F F E E E F E F
A A A A A P P P P P
— — A A A A A A A A
F A A A A N N N N N
— — C — — — — — — —
29536560 29536561 29537453 29537454 29537455 29537456 29537457 29537458 29537459 29537460
29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470
S 5610H S 5610H S 5610H M 5610A M 5610AR S 5610HR M 5610A S 5610HR M 5610A S 5610H
B B B B B B B B B B
B B B B B B B B B B
A A D A A D A A A A
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
F F — F F — F F F F
— — D — — E — — — —
— — B — — B — — — —
— — M — — M — — — —
— — B — — A — — — —
A A E B A E B A B A
E E E F E E F E F E
A A A P P A P A P A
— — — — A A — A — —
A A A N N A N A N A
— — — — C — B — — C
29537461 29537462 29537463 29537464 29537465 29537466 29537467 29537468 29537469 29537470
29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480
S 6610H S 6610HR S 6610M S 6610HR S 6610H S 6610HR M 6610AR M 6610A M 6610A M 6610AR
B B B B B B B B B B
B B B B B B B B B B
A D A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
F — F F F F F F F F
— E — — — — — — — —
— B — — — — — — — —
— M — — — — — — — —
— A — — — — — — — —
C E C C C C C C C C
F E E E E E F F F F
A A A A A A P P P P
— A — A — A A — — A
A A F A A A N N N N
— — — — — — B B — —
29537471 29537472 29537473 29537474 29537475 29537476 29537477 29537478 29537479 29537480
†
†
Assembly Number — Found On Your Transmission Nameplate.
44C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
44D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490
M 6610A S 6610H M 6610AR M 6610AR M 6610AR M 6610A M 6610A M 6610A M 6610AR S 6610M
B — A E A — — B B —
D C B C B B E E E E
— — — — — — — — — —
— — — — — — — — — —
A — A A A — — A A —
— D — — — B B — — B
A A A A A A A A A A
N A N N P P A N N P
A A A A A A A A A A
G D H H H G E G H F
A A A A A A A A A A
— — B B B — — — B —
E C E E E E E E E C
F F E E E F F F E F
B B B B B B B B B B
B B A A A B B B A B
A A A A A A A A A A
29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490
29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174
M 6610A S 6610M M 5600AR M 5600A M 6600A S 6610M M 6610A S 6610M S 6610H S 6610M
— — — — — — A — — —
C C D B C E B C C C
— — — — — — — — — —
— — — — — — — — — —
— — — — — — A — — —
B D M B E N — D B D
A A A A A A A A A A
A P N P A P N A A P
A A A A A A A A A A
E F H E E F G D D F
A A A A A A A A A A
— — A — — — — — — —
E C B B E C E C C C
F F A B F F F F F F
B B A A B B B B B B
B B A B B B B B B B
A A A A A A A A A A
29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174
29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187
S 5610H S 5610H S 5610M M 6610A S 5610H M 5610A M 5610H M 6600A M 6600AR M 6610AR
— — — — — A E B B —
K K D C A — C D A B
— K — — — A — — — —
E E — — A — — — — —
— — — — — A A A A —
B D E N B — — — — C
A A A A A A A A A A
A A A P A P A N P P
A A A A A A A A A A
D D D G D G D G H H
A A A A A A A A A A
— — — — — — — — B B
A A A E A B A E E E
B B B F B B B F E E
A A A B A A A B B B
D D B B D D B B A A
A A A A A A A A A A
29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187
29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395
S 5600MR MS 6610AR S 5610H S 5610H S 5610H M 5610AR M 6600AR M 5600AR M 6610A M 5610AR
A B — E — A A E — A
B A C K — B B C B B
— — — K — — — — — —
— — — E G — — — — —
A A — A — A A A — A
— — C — B — — — B —
A A A A A A A A A A
A P A A A A P P P N
A A A A A A A A A A
A H D D D A H H G H
A A A A A A A A A A
A B — — — B B B — B
A E A A A B E B E B
A E B B B A E A F A
A B A A A A B A B A
A A B D D A A A B A
A A A A A A A A A A
29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395
†
†
Assembly Number — Found On Your Transmission Nameplate.
45A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
45B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490
M 6610A S 6610H M 6610AR M 6610AR M 6610AR M 6610A M 6610A M 6610A M 6610AR S 6610M
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
F F F F F F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
B C C C C B A C C C
F E E F F E F F F E
P A P P P P P P P A
— — A A A — — — A —
N A N N N N N N N G
C — — — — — — — — B
29537481 29537482 29537483 29537484 29537485 29537486 29537487 29537488 29537489 29537490
29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174
M 6610A S 6610M M 5600AR M 5600A M 6600A S 6610M M 6610A S 6610M S 6610H S 6610M
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
B B A A B B B B B B
B B B B B B B B B B
A A A A A A A A A A
F F E E E F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A C A B C C C C C C
F E E E E E F E E E
P N M M M A P A A A
— — A — — — — — — —
N J L L M G N F A F
— — — — — — — — — —
29537491 29537492 29538167 29538168 29538169 29538170 29538171 29538172 29538173 29538174
29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187
S 5610H S 5610H S 5610M M 6610A S 5610H M 5610A M 5610H M 6600A M 6600AR M 6610AR
B B B B B B B B B B
B B B B B B B B B B
D D A A D B A A C A
A A A B A A A B B B
B B B B B B B B B B
A A A A A A A A A A
— — F F — — F E H F
D E — — D E — — — —
B B — — B E — — — —
M M — — M P — — — —
B A — — B D — — — —
E E A C E E A B A C
F E E F E E E F F E
A A A P A P A M M P
— — — — — — — — A A
A A B N A N A L L N
— — — — — — — C — —
29538175 29538176 29538177 29538178 29538179 29538181 29538182 29538185 29538186 29538187
29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395
S 5600MR MS 6610AR S 5610H S 5610H S 5610H M 5610AR M 6600AR M 5600AR M 6610A M 5610AR
B B B B B B B B B B
B B B B B B B B B B
A C A D B A A A A A
A B A A A A B A B A
B B B B B B B B B B
A A A A A A A A A A
E H F — — F E E F F
— — — E B — — — — —
— — — B H — — — — —
— — — M K — — — — —
— — — A — — — — — —
A A A E E A C A A A
F F E E E E F E E E
A P A A A P M M P P
A A — — — A A A — A
B N A A A Q L L Q Q
— — — — — — — C — —
29538188 29538189 29538190 29538192 29538193 29538194 29538196 29538393 29538394 29538395
†
†
Assembly Number — Found On Your Transmission Nameplate.
45C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
45D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411
M 5610AR S 6610M M 6610AR S 6610M S 6610H M 5610A M 6610A M 6610A S 5610H M 5610A
E — — — E E — E — —
C C B E C C C K — C
— — — — — — — — — —
— — — — — — — E E —
A — — — A A — A — —
— D E N — — N — B B
A A A A A A A A A A
P P P P N P P P A A
A A A A A A A A A A
H F H F F G G G D E
A A A A A A A A A A
B — B — — — — — — —
B C E C C B E E A B
A F E F F B F F B B
A B B B B A B B A A
A B A B B B B D D B
A A A A A A A A A A
29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411
29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422
S 5610H S 6610H M 5610A S 6610H M 5610AR S 6610H S 6610HR S 5610A S 5610HR M 6610A
— — E — — — — — — —
— C — C D B C C C E
— — K — — — — — — —
E — B — — — — — — —
— — A — — — — — — —
B N — D E B B E C B
A A A A A A A A A A
A P A P P P N P C P
A A A A A A A A A A
D F E F H F H F A G
A A A A A A A A A A
— — — — B — A — A —
A C B C B C C B A E
B F B F A F E B A F
A B A B A B B A A B
D B D B A B A B A B
A A A A A A A A A A
29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422
29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789
S 6610H S 6610H S 6610H M 5610AR S 5610H M 5610A S 6610M M 5610A M 5610AR M 6600AR
— — — E — B — — — B
B C C K C E E — — A
— — — — — — — A — —
— — — E — — — A G —
— — — A — A — — — A
E B D — D — D B C —
A A A A A A A A A A
P A A P A P P A P P
A A A A A A A A A A
F D D H D G F E H G
A A A A A A A A A A
— — — B — — — — B —
C C C B A B C B B E
F F F A B B F B A E
B B B A A A B A A B
B B B C B B B D C B
A A A A A A A A A A
29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789
29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185
M 6610A S 6610M M 6600A M 6600A S 5610M M 5610AR S 5610M S 5610M S 6610H S 5610H
— — B B — B — — E —
B E E E D D K K E B
— — — — — — — — — —
— — — — — — E E — —
— — A A — A — — A —
B D — — B — E B — D
A A A A A A A A A A
P P N N P A A P N C
A A A A A A A A A A
G F G G G A D F F D
A A A A A A A A A A
— — — — — B — — — —
E C E E B B A A C A
F F F F B A B B F B
B B B B A A A A B A
B B B B B A D D B B
A A A A A A A — A A
29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185
†
†
Assembly Number — Found On Your Transmission Nameplate.
46A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
46B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411
M 5610AR S 6610M M 6610AR S 6610M S 6610H M 5610A M 6610A M 6610A S 5610H M 5610A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A D D A
A B B B B A B B A A
B B B B B B B B B B
A A A A A A A A A A
F F F F E F F — — F
— — — — — — — D J —
— — — — — — — B G —
— — — — — — — M R —
— — — — — — — B F —
A C A C C A C E E A
E E E E E F F F E F
P Q P A A P P P A P
A — A — — — — — — —
Q F N G A N N N A N
C — — B — — C — — —
29538396 29538397 29538399 29538402 29538403 29538404 29538405 29538406 29538409 29538411
29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422
S 5610H S 6610H M 5610A S 6610H M 5610AR S 6610H S 6610HR S 5610A S 5610HR M 6610A
B B B B B B B B B B
B B B B B B B B B B
D A B A A A A A A A
A B A B A B B A A B
B B B B B B B B B B
A A A A A A A A A A
— F — F F F F F F F
D — E — — — — — — —
B — E — — — — — — —
M — P — — — — — — —
B — D — — — — — — —
E C E C A C C A A A
E E F E E E E E E E
A A P A P A A P A P
— — — — A — A — A —
A A N A N A A P A N
— — — — — — — — C —
29538412 29538413 29538414 29538416 29538417 29538418 29538419 29538420 29538421 29538422
29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789
S 6610H S 6610H S 6610H M 5610AR S 5610H M 5610A S 6610M M 5610A M 5610AR M 6600AR
B B B B B B B B B B
B B B B B B B B B B
A A A D A A A B B C
B B B A A A B A A B
B B B B B B B B B B
A A A A A A A A A A
F F F — F F F — — H
— — — D — — — J B —
— — — B — — — A H —
— — — M — — — P K —
— — — B — — — — — —
C C C E A B C E E A
E E E E E F E E E F
A A A P A P N P P M
— — — A — — — — A —
A A A N A N J N N L
— C C — C — — — — —
29539768 29539769 29539770 29539771 29539772 29539773 29539774 29539775 29539788 29539789
29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185
M 6610A S 6610M M 6600A M 6600A S 5610M M 5610AR S 5610M S 5610M S 6610H S 5610H
B B B B B B B B B B
B B B B B B B B B B
A A A A A A D D A A
B B B B A A A A B A
B B B B B B B B B B
A A A A A A A A A A
F F E E F F — — F F
— — — — — — L L — —
— — — — — — J J — —
— — — — — — R R — —
— — — — — — G G — —
B C C C A B E E C A
E E F F E F E E F E
P A M M Q P A A A A
— — — — — A — — — —
Q F L L B N B B A A
— — — B — C — — — —
29539790 29539791 29541175 29541176 29541178 29541179 29541181 29541182 29541184 29541185
†
†
Assembly Number — Found On Your Transmission Nameplate.
46C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
46D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763
S 5600H S 5600HR S 5610H S 5610HR M 5610A M 6610A S 6610M S 5610H M 5610A M 6610AR
— — — — — E — — — —
C C C C D C E K A C
— — — — — — — — — —
— — — — — — — E A —
— — — — — A — — — —
B B B B P — N C D E
A A A A A A A A A A
A A A A P P P C A P
A A A A A A A A A A
D A D A G G F D E H
A A A A A A A A A A
— A — A — — — — — B
A A A A B E C A B E
B A B A B F F B B E
A A A A A B B A A B
B A B A B B B D D A
A A A A A A A A A A
29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763
29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774
M 6610A S 5610H M 6610AR S 6610M M 5610AR S 6610H M 5610AR M 6610AR M 5610AR S 6610M
— — E — — E A B — —
B A E C K E B D C E
— A — — — — — — — —
— A — — E — — — — —
— — A — — A A A — —
B D — D D — — — D B
A A A A A A A A A A
P C P P P N P P P A
A A A A A A A A A A
G D H F H F H H H D
A A A A A A A A A A
— — B — B — B B B —
E A E C B C B E B C
F B E F A F A E A F
B A B B A B A B A B
B D A B C B A A A B
A A A A A A A A A A
29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774
29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798
M 5610A M 5610AR M 5610AR M 6610AR M 5610A M 5610A M 5610A M 5610A S 6610HR M 6610A
A A A A — E — — — —
B B B B A C K K B B
— — — — — — — — — —
— — — — A — E E — —
A A A A — A — — — —
— — — — B — D B D D
A A A A A A A A A A
A A P P A P P A P P
A A A A A A A A A A
E A H H E G G E H G
A A A A A A A A A A
— B B B — — — — A —
B B B E B B B B C E
B A A E B B B B E F
A A A B A A A A B B
B A A A D B D D A B
A A A A A A A A A A
29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798
29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448
M 6610AR M 6610A S 6610M S 5610H S 5610HR S 6610M S 6610M S 6610M M 5610A S 5610H
— — — — — — — — — —
C E E K B C C C K —
— — — — — — — — — —
— — — E — — — — E A
— — — — — — — — — —
D E D D D B E E D D
A A A A A A A A A A
P N P A A P P P A A
A A A A A A A A A A
H H F D A F F F E D
A A A A A A A A A A
B B — — A — — — — —
E E C A A C C C B A
E E F B A F F F B B
B B B A A B B B A A
A A B D A B B B D D
A A A A A A A A A A
29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448
†
†
Assembly Number — Found On Your Transmission Nameplate.
47A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
47B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763
S 5600H S 5600HR S 5610H S 5610HR M 5610A M 6610A S 6610M S 5610H M 5610A M 6610AR
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A D D A
A A A A A B B A A B
B B B B B B B B B B
A A A A A A A A A A
E E F F F F F — — F
— — — — — — — D D —
— — — — — — — B B —
— — — — — — — M M —
— — — — — — — B B —
A A A A A C C E E C
F F F F F F E E E F
A A A A P P A A P P
— A — A — — — — — A
A A A A N N F A N N
— — C C — C — — — —
29541202 29541203 29541204 29541205 29541206 29541225 29541760 29541761 29541762 29541763
29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774
M 6610A S 5610H M 6610AR S 6610M M 5610AR S 6610H M 5610AR M 6610AR M 5610AR S 6610M
B B B B B B B B B B
B B B B B B B B B B
A D A A D A A A A A
B A B B A B A B A B
B B B B B B B B B B
A A A A A A A A A A
F — F F — F F F F F
— E — — D — — — — —
— B — — B — — — — —
— M — — M — — — — —
— A — — B — — — — —
C E A A E C B C A C
E E E E E E F F E E
P A P A P A P P P A
— — A — A — A A A —
q A N G N A N N N C
— — — — — — — C — —
29541764 29541765 29541767 29541768 29541769 29541770 29541771 29541772 29541773 29541774
29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798
M 5610A M 5610AR M 5610AR M 6610AR M 5610A M 5610A M 5610A M 5610A S 6610HR M 6610A
B B B B B B B B B B
B B B B B B B B B B
A A A A D A D D A A
A A A B A A A A B B
B B B B B B B B B B
A A A A A A A A A A
F F F F — F — — F F
— — — — D — D D — —
— — — — B — B B — —
— — — — M — M M — —
— — — — B — B B — —
B B B C E A E E C A
J J J J E F E E E E
P P P P P P P P A P
— A A A — — — — A —
N N N N N N N N A N
— — — — — C — — — —
29541775 29541776 29541777 29541778 29541781 29541792 29541793 29541795 29541797 29541798
29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448
M 6610AR M 6610A S 6610M S 5610H S 5610HR S 6610M S 6610M S 6610M M 5610A S 5610H
B B B B B B B B B B
B B B B B B B B B B
A A A D A A A A D D
B B B A A B B B A A
B B B B B B B B B B
A A A A A A A A A A
F F F — F F F F — —
— — — D — — — — D J
— — — B — — — — B G
— — — M — — — — M R
— — — B — — — — B F
B A A E A C C C E E
J E E F E E E E E E
P P A A A A A A P A
A A — — A — — — — —
N N G A A F G F N A
— — — — — — — — — —
29541801 29541802 29541805 29541806 29541807 29541808 29541809 29541810 29543439 29543448
†
†
Assembly Number — Found On Your Transmission Nameplate.
47C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
47D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050
M 5610A M 5610A S 5600MR M 5610A M 5610A S 5600MR M 5610A M 5610A M 6610A M 6610AR
— — — — — A B B B B
C K D C C B E E E E
— — — — — — — — — —
— E — — — — — — — —
— — — — — A A A A A
B B C D D — — — — —
A A A A A A A A A A
A P A A A A N P N N
A A A A A A A A A A
E G A E E A G G G H
A A A A A A A A A A
— — A — — A — — — B
B B A B B A B B E E
B B A B B A B B F E
A A A A A A A A B B
B D A B B A B B B A
A A A A A A A A A A
29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050
29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076
M 6600A M 6610AR S 5610HR M 6610A M 5610AR M 6610A S 5610M S 6610H S 5610M M 5600A
B B — E A — — — — B
E A K C B C C C C E
— — K — — — — — — —
— — E — — — — — — —
A A — A A — — — — A
— — D — — D B B B —
A A A A A A A A A A
N P A P A P A P P N
A A A A A A A A A A
G H A G A G D F F G
A A A A A A A A A A
— B A — B — — — — —
E E A E B E A C A B
F E A F A F B F B B
B B A B A B A B A A
B A C B A B B B B B
A A A A A A A A A A
29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076
29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089
S 5610H S 5610MR M 5610A M 6610A H 5610A H 5610A H 5610AR H 5610AR H 5610AR H 6610A
— — — — B A A A E B
C B C C E B B B C E
— — — — — — — — — —
— — — — — — — — — —
— — — — A A A A A A
B D B N — — — — — —
A A A A A A A A A A
P A P P P A A N P N
A A A A A A A A A A
F A G G G E A H H G
A A A A A A A A A A
— A — — — — B B B —
A A B E B B B B B E
B A B F B B A A A F
A A A B A A A A A B
B A B B B B A A A B
A A A A A A A A A A
29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089
29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245
H 6610AR H 6610AR S 5610HR S 5600H S 5610H S6610M S6610M H 6610AR H 6610AR H 5610A
A A — — — — — B — B
B B B C C E C A C E
— — — — — — — — — —
— — — — — — — — — —
A A — — — — — A — A
— — B B D D D — E —
A A A A A A A A A A
P N A A P P P P P N
A A A A A A A A A A
H H A D F F F H H G
A A A A A A A A A A
B B A — — — — B B —
E E A A A E E E E B
E E A B B F F E E B
B B A A A B B B B A
A A A B B B B A A B
A A A A A A A A A A
29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245
†
†
Assembly Number — Found On Your Transmission Nameplate.
48A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
48B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050
M 5610A M 5610A S 5600MR M 5610A M 5610A S 5600MR M 5610A M 5610A M 6610A M 6610AR
B B B B B B B B B B
B B B B B B B B B B
A D A A A A A A A A
A A A A A A A A B B
B B B B B B B B B B
A A A A A A A A A A
F — E F F E F F F F
— D — — — — — — — —
— B — — — — — — — —
— M — — — — — — — —
— B — — — — — — — —
A E A A A A B B C C
E E F E F E F F F F
P P A P P A P P P P
— — A — — A — — — A
N N B N N B N N N N
— — — — C — — — — —
29544038 29544039 29544041 29544043 29544045 29544046 29544047 29544048 29544049 29544050
29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076
M 6600A M 6610AR S 5610HR M 6610A M 5610AR M 6610A S 5610M S 6610H S 5610M M 5600A
B B B B B B B B B B
B B B B B B B B B B
A C D A A A A A A A
B B A B A B A B A A
B B B B B B B B B B
A A A A A A A A A A
E H — F F F F F F E
— — E — — — — — — —
— — B — — — — — — —
— — M — — — — — — —
— — A — — — — — — —
C A E C B A A C A B
F F E E F E E E E F
M P A P P P A A A M
— A A — A — — — — —
L N A N N N G A G L
— — — — — — — — — B
29544054 29544056 29544057 29544060 29544061 29544062 29544071 29544072 29544073 29544076
29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089
S 5610H S 5610MR M 5610A M 6610A H 5610A H 5610A H 5610AR H 5610AR H 5610AR H 6610A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A B A A A A A B
B B B B B B B B B B
A A A A A A A A A A
F F F F F F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A C B B B A A C
F E E E F J J E E F
A A P P P P P P P P
— A — — — — A A A —
A F N N N N N Q Q N
— — — — — — — — C —
29544077 29544079 29544081 29544082 29544084 29544085 29544086 29544087 29544088 29544089
29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245
H 6610AR H 6610AR S 5610HR S 5600H S 5610H S6610M S6610M H 6610AR H 6610AR H 5610A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A C A A
B B A A A B B B B A
B B B B B C C B B B
A A A A A B B A A A
F F F E F F F H F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
C C A A A C C A C B
J E E E E E E F F F
P P A A A N N P P P
A A A — — — — A A —
N N A A A T T N N N
— — — — — — — — — —
29544090 29544091 29544097 29544098 29544099 29544232 29544233 29545243 29545244 29545245
†
†
Assembly Number — Found On Your Transmission Nameplate.
48C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
48D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259
H 6610AR S 6610H M 6610A H 5610AR S 6610M M 5610A M 5610AR M 5610AR M 5610AR S 5610H
B — — B — — — — — —
E C C D C C B B K B
— — — — — — — — K —
— — — — — — — — E —
A — — A — — — — — —
— B B — B B B D D D
A A A A A A A A A A
N P P P A C A A A A
A A A A A A A A A A
H F G H D E A A A D
A A A A A A A A A A
B — — B — — B B B —
E C E B C B B B B A
E F F A F B A A A B
B B B A B A A A A A
A B B A B B A A C B
A A A A A A A A A A
29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259
29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273
M 6610AR M 6610A H 5610AR M 5610AR M 5610AR S 6610M M 5610A S 6610M S 5610HR M 6610AR
— — A — — — E E — —
B E B A A B C C B B
— — — — — — — — — —
— — — — — — — — — —
— — A — — — A A — —
D B — B D D — — D D
A A A A A A A A A A
P A P A A P A P P A
A A A A A A A A A A
H E H A A F E F H A
A A A A A A A A A A
B — B B B — — — A B
E E B B B C B C A E
E F A A A F B F A E
B B A A A B A B A B
A B A A A B B B A C
A A A A A A A A A A
29545261 29545263 29545264 29545265 29545266 29545267 29545269 29525270 29545272 29545273
29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284
S 6610M S 6610H M 6610AR S 6610H S 6610H M 6610A S 6610M S 6610M S 6610M M 5610A
— — — — — — — — — —
C C B E C C C C B K
— — — — — — — — — K
— — — — — — — — — E
— — — — — — — — — —
B B D D B D B B D D
A A A A A A A A A A
A A N N P P P P P A
A A A A A A A A A A
D D H F F G F F F E
A A A A A A A A A A
— — B — — — — — — —
C C E C C E C C C B
F F E F F F F F F B
B B B B B B B B B A
B B A B B B B B B D
A A A A A A A A A A
29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284
29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362
M 5610A S 5610M M 5610A S 6610A S 6610A M 5610A S 6610H S 6610M S 6610M S 6610H
— — — — — — — — — —
K C A C C — C E C E
— — — — — K — — — —
E — A — — E — — — —
— — — — — — — — — —
C B B B B B P D D D
A A A A A A A A A A
C A P P P A P P P P
A A A A A A A A A A
E D G G G E F F F F
A A A A A A A A A A
— — — — — — — — — —
B A B E E B C C C C
B B B F F B F F F F
A A A B B A B B B B
D B D B B D B B B B
A A A A A A A A A A
29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362
†
†
Assembly Number — Found On Your Transmission Nameplate.
49A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
49B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259
H 6610AR S 6610H M 6610A H 5610AR S 6610M M 5610A M 5610AR M 5610AR M 5610AR S 5610H
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A D A
B B B A B A A A A A
B B B B B B B B B B
A A A A A A A A A A
F F F F F F F F — F
— — — — — — — — E —
— — — — — — — — B —
— — — — — — — — M —
— — — — — — — — A —
C C C A C A A A E A
F F F J E F E E E F
P A P P A P P P P A
A — — A — — A A A —
N A N Q G N N N N A
— — — — — — — — — —
29545246 29545247 29545249 29545251 29545252 29545255 29545256 29545257 29545258 29545259
29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273
M 6610AR M 6610A H 5610AR M 5610AR M 5610AR S 6610M M 5610A S 5610M S 5610HR M 6610AR
B B B B B B B B B B
B B B B B B B B B B
A A A C C A A A A D
B B A A A B A B A B
B B B B B B B B B B
A A A A A A A A A A
F F F H H F F F F —
— — — — — — — — — E
— — — — — — — — — B
— — — — — — — — — M
— — — — — — — — — A
A A B A A C A C A E
E E J E E E F E E E
P P P P P A P A A P
A — A A A — — — A A
N N N N N F N G A N
— — — — — — C — — —
29545261 29545263 29545264 29545265 29545266 29545267 29545269 29545270 29545272 29545273
29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284
S 6610M S 6610H M 6610AR S 6610H S 6610H M 6610A S 6610M S 6610M S 6610M M 5610A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A D
B B B B B B B B B A
B B B B B B B B B B
A A A A A A A A A A
F F F F F F F F F —
— — — — — — — — — E
— — — — — — — — — B
— — — — — — — — — M
— — — — — — — — — A
C C C C C C C C C E
E F E E E J E E E E
A A P A A P A A A P
— — A — — — — — — —
G A N A A N G G G N
C — — — — — — — — —
29545274 29545275 29545276 29545277 29545278 29545280 29545281 29545282 29545283 29545284
29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362
M 5610A S 5610M M 5610A S 6610A S 6610A M 5610A S 6610H S 6610M S 6610M S 6610H
B B B B B B B B B B
B B B B B B B B B B
D A D A A B A A A A
A A A B B A B B B B
B B B B B B B B B B
A A A A A A A A A A
— F — F F — F F F F
D — L — — M — — — —
B — J — — K — — — —
M — R — — S — — — —
B — G — — H — — — —
E A E C C E C C C C
E E E E E E E E E E
P A P P P P A A A A
— — — — — — — — — —
N N N P P N A G G A
— — — — C — — — — —
29545285 29545289 29546348 29546351 29546352 29546353 29546354 29546355 29546357 29546362
†
†
Assembly Number — Found On Your Transmission Nameplate.
49C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
49D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377
M 5610AR H 5610AR M 5610AR H 5610A H 5610A M 6610A M 6610AR M 6610AR S 5610H M 6610A
— — — E A A — — — —
A — A C B C B B — K
— — — — — — — — — —
A G A — — — — — E E
— — — A A A — — — —
B C D — — — B D D B
A A A A A A A A A A
A P A P P P P P A A
A A A A A A A A A A
A H A G G G H H D E
A A A A A A A A A A
B B B — — — B B — —
B B B B E E E E A E
A A A B F F E E B F
A A A A B B B B A B
C C C B B B A A D D
A A A A A A A A A A
29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377
29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389
H 6610AR H 6610A S 5610M S 6610M S 6610M M 5610AR H 5610AR S 6610H M 5610A S 6610M
B B — — — — A — — —
D D C E C K B C K C
— — — — — K — — — —
— — — — — E — — E —
A A — — — — A — — —
— — D N E D — D P B
A A A A A A A A A A
P P A P P P P A A A
A A A A A A A A A A
H G D G F H H D E D
A A A A A A A A A A
B — — — — B B — — —
E E A E C B B C B C
E F B F F A A F B F
B B A B B A A B A B
A B B B B C A B D B
A A A A A A A A A A
29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389
29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485
M 5610A H 6610A H 6610AR M 5610AR M 5610AR M 5610AR S 5610M M 6610AR M 5610A M 5610A
— B B — — — — E — —
K D D A A K C C K C
K — — A A — — — — —
E — — A A E — — E —
— A A — — — — A — —
B — — B D B D — P P
A A A A A A A A A A
A P P A A A A P P P
A A A A A A A A A A
E G H A A A D H G G
A A A A A A A A A A
— — B B B B — B — —
B E E B B B A E B B
B F E A A A B E B B
A B B A A A A B A A
D B A C C C B A D B
A A A A A A A A A A
29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485
29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505
S 6610M S 6610MR M 6610A S 6610M S 6610M S 6610H S 5610M M 5610AR M 6610AR S 6610M
— — — — — — — A — —
C C B E C B B B C E
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — A — —
P D E D B D B — E N
A A A A A A A A A A
P P P P P P A P P P
A A A A A A A A A A
F H G G G F D H H G
A A A A A A A A A A
— A — — — — — B B —
C C E E E C A B E E
F E F F F F B A E F
B B B B B B A A B B
B A B B B B B A A B
A A A A A A A A A A
29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505
†
†
Assembly Number — Found On Your Transmission Nameplate.
50A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
50B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377
M 5610AR H 5610AR M 5610AR H 5610A H 5610A M 6610A M 6610AR M 6610AR S 5610H M 6610A
B B B B B B B B B B
B B B B B B B B B B
D B D A A A A A D D
A A A A B B B B A B
B B B B B B B B B B
A A A A A A A A A A
— — — F F F F F — —
D B D — — — — — J D
B H B — — — — — G B
M K M — — — — — Q M
B — B — — — — — F B
E E E A C C C C E E
E E E E J J E E E E
P P P P P P P P A P
A A A — — — A A — —
N N N Q N N N N A N
— — — C — — — — — —
29546363 29546364 29546365 29546367 29546368 29546370 29546371 29546372 29546374 29546377
29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389
H 6610AR H 6610A S 5610M S 6610M S 6610M M 5610AR H 5610AR S 6610H M 5610A S 6610M
B B B B B B B B B B
B B B B B B B B B B
A A A A A D A A D A
B B A B B A A B A B
B B B B B B B B B B
A A A A A A A A A A
F F F F F — F F — F
— — — — — E — — D —
— — — — — B — — B —
— — — — — M — — M —
— — — — — A — — B —
C C A C C E A A E C
J J E E E E E E E E
P P A N A P P A P A
A — — — — A A — — —
N N G J G N Q A N F
C C — — C — — — — —
29546378 29546379 29546380 29546381 29546382 29546383 29546385 29546386 29546387 29546389
29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485
M 5610A H 6610A H 6610AR M 5610AR M 5610AR M 5610AR S 5610M M 6610AR M 5610A M 5610A
B B B B B B B B B B
B B B B B B B B B B
D A A D D D A A D A
A B B A A A A B A A
B B B B B B B B B B
A A A A A A A A A A
— F F — — — F F — F
E — — E E D — — D —
B — — B B B — — B —
M — — M M M — — M —
A — — A A B — — B —
E C C E E E A C E A
E J J E E E E E E E
P P P P P P A P P P
— — A A A A — A — —
N N N N N N F N N N
— — — — — — — — — —
29546390 29546391 29546392 29546397 29547473 29547474 29547477 29547482 29547484 29547485
29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505
S 6610M S 6610MR M 6610A S 6610M S 6610M S 6610H S 5610M M 5610AR M 6610AR S 6610M
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
B B B B B B A A B B
B B B B B B B B B B
A A A A A A A A A A
F F F F F F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
C C C C C C A A C C
E E E E F F F E J E
A A P N N A A P P N
— A — — — — — A A —
G F N J J A F N N J
— — — — — — — — — B
29547488 29547490 29547491 29547492 29547498 29547499 29547501 29547502 29547504 29547505
†
†
Assembly Number — Found On Your Transmission Nameplate.
50C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
50D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
P
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420
M 6610AR M 6610AR M 6610A S 6610M H 6610AR H 6610AR S 5610HR S 6610M H 5610AR H 6610AR
— A — — — E A — A E
B B K C C C B E B C
— — — — — — — — — —
— — E — — — — — — —
— A — — — A A — A A
B — B P E — — D — —
A A A A E A A A A A
P P P P P P P P A P
A A A A A A A A A A
H H G F H H H F A H
A A A A A A A A A A
B B — — B B A — B B
E E E C E E A C B E
E E F F E E A F A E
B B B B B B A B A B
A A D B A A A B A A
A A A A A A A A A A
29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420
29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444
M 5610A S 5610M H 6610AR M 6610AR M 5610A M 5610A S 5610H M 5610AR S 6610H S 6610M
— — A E E E — — E —
— C — C — — E K C C
A — — — K K — — — —
E — E — B B — E — —
— — A A A A — — A —
D B — — — — D B — N
A A A A A A A A A A
A A P P A A P A P P
A A A A A A A A A A
E D H H E E F A H F
A A A A A A A A A A
— — B B — — — B B —
B A E E B B A B E C
B B E E B B B A E F
A A B B A A A A B B
D B C A D D B C A B
A A A A A A A A A A
29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444
29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458
S 6610H H 5610AR M 6610A H 6610A S 6610A S 5610A S 6610A S 6610A S 6610A M 6610A
— A — — — — — — — B
B B C C B C C C B E
— — — — — — — — — —
— — — — — — — — — —
— A — — — — — — — A
D — B D E E B B E —
A A A A A A A A A A
P P P P P P P P P N
A A A A A A A A A A
F H G G G F G G G G
A A A A A A A A A A
— B — — — — — — — —
C B E E E B E E E E
F A F F F B F F F F
B A B B B A B B B B
B A B B B B B B B B
A A A A A A A A A A
29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458
29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800
H 6610A M 5610A S 6610M S 6610M S6610A H5610AR H6610AR M5610AR M5610AR H5610A
E E — — — A A — — A
C — C C E B B C — B
— K — — — — — — K —
— — — — — — — — B —
A A — — — A A — — A
— — D D D — — B B —
A A A A A A A A A A
P P P P P P N A P P
A A A A A A A A A A
G G F F F J J A F F
A A A A A A A A A A
B — — — — A A B — —
E B E C E B E B B B
F B F F F A E A B B
B A B B B A B A A A
B D B B B E E A D B
A A A A A A A A A A
29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800
†
†
Assembly Number — Found On Your Transmission Nameplate.
51A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
51B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420
M 6610AR M 6610AR M 6610A S 6610M H 6610AR H 6610AR S 5610HR S 6610M H 5610AR H 6610AR
B B B B B B B B B B
B B B B B B B B B B
A A D A A A A A A A
B B B B B B A B A B
B B B B B B B B B B
A A A A A A A A A A
F F — F F F F F F F
— — D — — — — — — —
— — B — — — — — — —
— — M — — — — — — —
— — B — — — — — — —
A C E C C C A C A C
E E E E J E E E E J
P P P A P P A A P P
A A — — A A A — A A
N N N G N N A G N N
— — — — — — — B — —
29547508 29547509 29547510 29547515 29547516 29547517 29547519 29549416 29549419 29549420
29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444
M 5610A S 5610M H 6610AR M 6610AR M 5610A M 5610A S 5610H M 5610AR S 6610H S 6610M
B B B B B B B B B B
B B B B B B B B B B
D A D A B B A D A A
A A B B A A A A B B
B B B B B B B B B B
A A A A A A A A A A
— F — F — — F — F F
J — J — B B — D — —
G — G — A A — B — —
Q — Q — P P — M — —
F — F — D D — B — —
E A E C E E A E C C
E E J J E E E E E E
P A P P P P A P P A
— — A A — — — A A —
N F N N N N A N N F
— — — — C C B — — —
29549422 29549423 29549427 29549428 29549430 29549431 29549439 29549441 29549442 29549444
29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458
S 6610H H 5610AR M 6610A H 6610A S 6610A S 5610A S 6610A S 6610A S 6610A M 6610A
B B B B B B B B B B
B B B B B B B B B B
C A A A A A A A A A
B A B B B A B B B B
B B B B B B B B B B
A A A A A A A A A A
H F F F F F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A A A C C A C C C C
E J F J J E E E J F
A P P P P P P P P P
— A — — — — — — — —
A N N N P P P P P N
— — C — — — C — — —
29549445 29549446 29549448 29549449 29549451 29549452 29549453 29549454 29549455 29549458
29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800
H 6610A M 5610A S 6610M S 6610M S6610A H5610AR H6610AR M5610AR M5610AR H5610A
B B B B B B B B B B
B B B B B B B B B B
A B A A A A A A B A
B A B B B A B A A A
B B B B B B B B B B
A A A A A A A A A A
F — F F F F F F — F
— N — — — — — — J —
— L — — — — — — A —
— R — — — — — — — —
— F — — — — — — — —
C E C C C A C A E A
J E E E E E E E E E
P P N A P P P P P P
— — — — — A A A — —
N N J B R Q N N N Q
— — — — — — — — — —
29549460 29549461 29549462 29549463 29549465 29549795 29549796 29549797 29549798 29549800
†
†
Assembly Number — Found On Your Transmission Nameplate.
51C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
51D
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
Input Flange A
Output Flange B
Output Flange C
Output Front Cover/ Flexplate Flange Converter And D Drive Flywheel
1–1
1–2
1–3
1–4
2
Lockup Clutch
Torque Converter
3
4
5
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information.
PTO
Torque Converter Housing
Oil Pump
6
7
8
Retarder
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
9
10
11
12
13
14
A/N†
29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811
H5610A H6610AR H6610A S5610M H6610AR M6610A S5610A S6610M S6610M
— A — — A — — — —
B B B E A C E C E
— — — — — — — — —
— — — — — — — — —
— A — — A — — — —
B — N D — P D D D
A A A A A A A A A
P N N P P P P P P
A A A A A A A A A
F F F F H G F F F
A A A A A A A A A
— — — — A — — — —
B E E A E E B E E
B E F A E F B F F
A B B A B B A B B
B B B B A B B B B
A A A A A A A A A
29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811
29549812 29549813 29549816 29549817 29549819
S6610M S6610M H5610AR H6610AR S5610H
— — G H —
E C L M B
— — — — —
— — — — —
— — — — —
D D — — B
A A A A A
P P A P A
A A A A A
F F A H D
A A A A A
— — A A —
E E B E A
F F A E A
B B A B A
B B A A B
A A A A A
29549812 29549813 29549816 29549817 29549819
†
†
Assembly Number — Found On Your Transmission Nameplate.
52A
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
52B
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowLow- Reverse- Reverse- Rear Transfer Range Range Range Range Range Range Cover/ Gear Hsg/ Planetary Clutch Planetary Clutch Planetary Clutch Speedo Speedo
A/N†
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
NOTE: Sections 32–40 are not assembly number specific. See the appropriate section for part information. Trnsfer Gear Output Transfer Hsg Cover/ Disconnect Gear Speedo Clutch
Oil Pan
Main Pressure Lockup Retarder Main Regulator Valve/ Control Control Control Parking Brake Oil Filter Valve Valve Valve
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
A/N†
29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812
H5610A H6610AR H6610A S5610M H6610AR M6610A S5610A S6610M S6610M S6610M
B B B B B B B B B B
B B B B B B B B B B
A A A A C A A A A A
A B B A B B A B B B
B B B B B B B B B C
A A A A A A A A A B
F F F F H F F F F F
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
A C C A A B A C C C
E E E E J E E E E E
P P P A P P P R R R
— — — — A — — — — —
Q N N G N N P S S T
— — — B — — B — — —
29549801 29549802 29549803 29549804 29549806 29549807 29549808 29549810 29549811 29549812
29549813 29549816 29549817 29549819 29549801
S6610M H5610AR H6610AR S5610H H5610A
B B B B B
B B B B B
A A A A A
B A B A A
C B B B B
B A A A A
F F F F F
— — — — —
— — — — —
— — — — —
— — — — —
C B C A A
E J J E E
R P P A P
— A A — —
T N N A Q
— — — — —
29549813 29549816 29549817 29549819 29549801
†
†
Assembly Number — Found On Your Transmission Nameplate.
52C
Copyright © 2010 Allison Transmission, Inc.
20100201
Assembly Number — Found On Your Transmission Nameplate.
20100201
Copyright © 2010 Allison Transmission, Inc.
52D
PARTS CATALOG PC1860EN
1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 3 5
4
(A)
STRAIGHT THRU DRIVE MODEL
6
(A)
7
TRANSFER GEAR DRIVE MODEL (DROPBOX)
NOTE: Letters in parentheses identify location of flanges and should not be confused with the alphabetical group listings.
8
V08009.00.00
Figure 1–1. Input Flange—Position A
1–1–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–1 Input Position A REF NO. 1 2 3 4 4 5–8
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Bolt, 1⁄2-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29510838 6755269 29515102 6772140 6772141
2 1 1 AR AR
2 1 1 1 1
4 2 1 2 2
8 4 2 4 4
1
1
1
2
1
1
1
2
1
1
1
2
GROUP B Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 6
Flange Assembly, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774663
GROUP C Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 8
Flange, M8C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769263
***
1
GROUP D Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 7
Flange, S1700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770785
GROUP E Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 5
Flange, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752520
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
1–1–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. REF NO. 8
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834885
***
1
GROUP G Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 8
Flange, M8,5C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549432
1
GROUP H Flange, Figure 1–1 Input Position A Same As Group A, Except For Parts Listed Below. 8
Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549434
1
*** No Longer Available From Allison Transmission.
1–1–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
1–1–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 4
5
(B)
6 7 8 9
10 STRAIGHT THRU DRIVE MODEL
11
12 (B)
13
TRANSFER GEAR DRIVE MODEL (DROPBOX)
NOTE: Letters in parentheses identify location of flanges and should not be confused with the alphabetical group listings.
14
V08010.00.00
Figure 1–2. Output Flange—Position B
1–2–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–2 Output Position B REF NO. 1 2 3 4 4 5–14
PART NO.
NOMENCLATURE Bolt, 1⁄2-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
455012 6755269 6768324 6772140 6772141
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2 1 1 AR AR
2 1 1 1 1
4 2 1 2 2
8 4 2 4 4
1
1
2
4
1 1
1 1
2 1
4 2
1 1
1 1
2 1
4 2
GROUP B Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 10
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP C Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 10 12
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772168
GROUP D Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 10 13
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772116
GROUP E Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4
Not Used In This Group.
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
1–2–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO. 10 11
PART NO.
NOMENCLATURE
Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774061
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
2 1
4 2
1 4 8 1 1
1 4 8 1 1
1 8 16 1 2
2 16 32 2 4
1 1
1
2
4
1 1
1 1
2 1
4 2
GROUP F Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 6 7 8 9 10
Not Used In This Group. Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772186 Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770851 Bolt, 5⁄8-18 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770856 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772185 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP G Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 10 12
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509934 ***
GROUP H Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 1–4 10 13
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508157
*** No Longer Available From Allison Transmission.
1–2–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. REF NO. 14
PART NO.
NOMENCLATURE
Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778892
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1
1
1
2
GROUP K Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 5
Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543
GROUP L Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 14
Flange, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549433
1
GROUP M Flange, Figure 1–2 Output Position B Same As Group A, Except For Parts Listed Below. 14
Flange, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549435
20100201
Copyright © 2010 Allison Transmission, Inc.
1
1–2–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 4
5
6
(C)
TRANSFER GEAR DRIVE MODEL (DROPBOX)
7 8
NOTE: Letters in parentheses identify location of flanges and should not be confused with the alphabetical group listings.
9
10
11
V08011.00.00
Figure 1–3. Output Flange—Position C
1–3–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–3 Output Position C REF NO. 1 2 3 4 4 5–11
PART NO.
NOMENCLATURE Bolt, 1⁄2-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
455012 6755269 6768324 6772140 6772141
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2 1 1 AR AR
2 1 1 1 1
4 2 1 2 2
8 4 2 4 4
1
1
2
4
1 1
1 1
1 2
2 4
1 1
1 1
1 2
2 4
GROUP B Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 8
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP C Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 7 8
Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP D Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 5 8
Not Used In This Group. Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774667 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP E Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4
Not Used In This Group.
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
1–3–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO. 5 7 8
PART NO.
NOMENCLATURE
Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774667 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
1 1 1
1 1 2
2 2 4
1 1 1
1 1 1
1 1 2
2 2 4
1 1 1
1 1 1
1 2 1
2 4 2
1
1
1
2
GROUP F Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 6 7 8
Not Used In This Group. Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
GROUP G Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 7 8 11
Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884088
GROUP H Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 5
Flange Assembly, M9C. Service 6757633 Output Flange Assembly With 6768543 Flange Assembly. Driveline Modification Is Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543
1–3–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. REF NO. 6
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1 1
1
2
4
GROUP K Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 6
Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543
GROUP L Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 10
Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769939
GROUP M Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 11
Flange Assembly, M9C. Service 6769388 Output Flange Assembly With 6768543 Flange Assembly. Driveline Modification Is Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543
GROUP N Flange, Figure 1–3 Output Position C Same As Group A, Except For Parts Listed Below. 1–4 8 9
Not Used In This Group. Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770661
***
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
1–3–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3 4
5
(D)
6 7
TRANSFER GEAR DRIVE MODEL (DROPBOX)
8
NOTE: Letters in parentheses identify location of flanges and should not be confused with the alphabetical group listings.
9
10
V08012.00.00 as
Figure 1-4. Output Flange—Position D
1–4–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–4 Output Position D REF NO. 1 2 3 4 4 5–10
NOMENCLATURE 1⁄2-20
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
11⁄4
Bolt, x inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
455012 6755269 6768324 6772140 6772141
2 1 1 AR AR
2 1 1 1 1
4 2 1 2 2
8 4 2 4 4
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
GROUP B Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. 8
Flange, Parking Brake, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769939
GROUP C Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. 9
Flange, Parking Brake, M9C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769940
GROUP D Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. 9
Flange, Parking Brake, M8C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775916
***
GROUP E Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. 5
Flange Assembly, S1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768543
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
1–4–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. REF NO. 1–4 5 7
NOMENCLATURE
PART NO.
Not Used In This Group. Flange Assembly, S1850 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770847 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 2
2 4
1 1 1
1 1 1
1 2 1
2 4 2
GROUP G Flange, Figure 1–4 Output Position D Same As Group A, Except For Parts Listed Below. 1–4 6 7 10
Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Flange Assembly, M10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884088
1–4–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
1–4–2.3
PARTS CATALOG PC1860EN
2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
4
1
5 6 8
9
10
7
11
12 18 13
17
14
15
16 V09575.01.00
Figure 2. Front Cover And Converter Drive
2–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Front Cover And Converter Drive, Figure 2 REF NO. 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18
PART NO.
NOMENCLATURE Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Torque Converter Drive. When Replacing 29519116 Housing Assembly With 29544497 Housing Assembly, See SIL 07-TR-09 For Important Lockup Piston Service Interchangeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 9⁄16-18 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.621 x 13⁄8 inch. Oversize Field Service Replacement For 6768710 Pin. . . . . . . . . . . . . . . . . . . . . . . . Hub, Converter Drive. See SIL 35-TR-94. . . . . . . . . . . . . . . . . . . . Housing, Torque Converter Drive . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.499 x 15⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 7⁄16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-20 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6773186 271505 103322 6768689 5181902 23041458
1 3 3 1 1 1
1 3 3 1 1 1
2 6 6 1 2 2
4 12 12 1 4 4
29544497 181454 6768688
1 8 4
1 8 4
1 16 4
1 32 8
4 1 1 4 3 3 18 18 18
4 1
8 1
16 1
4 3 3 18 18 18
8 6 6 36 36 36
16 12 12 72 72 72
455366 29515103 29544496 * 23018502 29545020 186331 271505 103322 181415
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
2–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
1
4 5 6 7
8 9 2
11 12
10
13 14 15
V07403
Figure 3. Flexplate And Flywheel
3–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flexplate And Flywheel, Figure 3 REF NO. 1 2–9 10 11 12 13 14 15
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 1⁄4 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.499 x 15⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9409058
12
12
24
48
1
1
1
1
1 1 4
1 1 4
2 1 8
4 1 16
1 1
1 1
1 1
1 2
1
1
1
1
1 1 1
1 1 1
1 1 1
1 2 1
1 1
1 1
1 1
1 1
1 1
1 1
1 1
1 2
@@
23048656 @@
456876 23045952 23018502 @@
GROUP B Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 11 12 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045956 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045955
GROUP C Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 11 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045950 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045949
GROUP D Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045954 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045953
GROUP E Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 11
@@
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048657 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502
Supplied By Engine Manufacturer.
20100201
Copyright © 2010 Allison Transmission, Inc.
3–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. REF NO. 2 3 4 5 6 7 8 9 10 11
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048614 *** Hub, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048613 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . 6751516 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048657 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502
1 1 1 6 1 4 1 12 1 1
1 1
1 1
1 1
1 4 1 12 1 1
1 4 1 24 1 1
2 8 1 48 1 2
1 1
1
1
2
1 1
1 1
1 1
1 4 1 12 1 1 1
1 4 1 24 1 1 1
2 8 1 48 1 2 1
GROUP G Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 11 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839244 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Flywheel. Service 6839245 Flywheel With 23045951 Flywheel Service Blank. See SIL 46-TR-82. . . . . . . . . . . . . . . . . . . . . . 6839245
**
***
1
GROUP H Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2 3 4 5 6 7 8 9 10 11 13
Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046428 ** Hub, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045507 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . 6751516 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . 6751518 * Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750468 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753364 Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409056 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045950 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045949
1 1 1 6 1 4 1 12 1 1 1
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
*** No Longer Available From Allison Transmission.
3–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. REF NO. 4 5 6 7 8 9
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6768382 6751518 6768381 6768381 6768383 9409056
*** * *** *** ***
1 6 1 4 1 12
12
24
48
1
1
1
1 4 1 12 1 1
1 4 1 24 1 1
2 8 2 48 1 1
GROUP K Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 4 5 6 7 8 9 10 13
Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6751516 6751518 * 6750468 6750468 6753364 9409056 23045954 23045953
1 6 1 4 1 12 1 1
GROUP L Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 4 5 6 7 8 9
Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-20 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6751516 6751518 6750468 6750468 6753364 9409056
*
1 6 1 4 1 12
1
1
1
1 4 1 12
1 4 1 24
2 8 2 48
1
1
1
1
1
1
1
1
GROUP M Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 12 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522431 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29521241
* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
3–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP N Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. REF NO. 10 11 12 13
PART NO.
NOMENCLATURE
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536293 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536292 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 1
1 2
1 1
1 1
1 2
1
GROUP P Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 10 11 12 13
Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541816 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541529 *
1 1 1
* Serviced Only As An Assembly—Not Available As A Detail Part.
3–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
3–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 3
1
4
5
7 6 8 9
6
V07404.01.00
*
Figure 4. Lockup Clutch
4–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A No. 3 Lockup Clutch, Figure 4 NOTE: See SIL 9-TR-91 For Important Service Information. REF NO. 1 2 3 4 5 6 7 8 9
PART NO.
NOMENCLATURE
Sealring, 5.310 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752849 Not Used In This Group. Sealring, 15.667 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752848 Not Used In This Group. Piston, Lockup-Clutch. See SIL 13-TR-99. . . . . . . . . . . . . . . . . . . . . . . 29537277 Key, Lockup-Clutch Backplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772552 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6832138 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016058 Bushing, Lockup-Clutch Piston, 0.532 ID x 0.656 OD x 0.280 inch. Used Only When Reworking Lockup-Clutch Piston No. 3. . . . . . . . . . . . . . 6832547
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1
1
2
4
1 2 1 1
1 2 1 1
1 4 2 1
2 8 4 2
4
4
8
16
GROUP B No. 2 Lockup Clutch, Figure 4 NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information. Same As Group A, Except For Parts Listed Below. 2 3 4 5
7 8 9
Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Lockup-Clutch. When Replacing 6774130 Piston With 29544498 Piston, Also Replace 6752848 Sealring With 29544570 Seal And Expander Kit. See SIL 07-TR-09.. . . . . . . . . . Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29544570 29544529 29544530
1 1 1
1 1 1
2 2 2
4 4 4
29544498 6770590 6770587
1 1 1
1 1 1
1 2 1
2 4 2
GROUP C No. 1 Lockup Clutch, Figure 4 NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information. Same As Group A, Except For Parts Listed Below. 2 3 4 5
7 8 9
Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Lockup-Clutch. When Replacing 6774130 Piston With 29544498 Piston, Also Replace 6752848 Sealring With 29544570 Seal And Expander Kit. See SIL 07-TR-09. . . . . . . . . . Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
20100201
29544570 29544529 29544530
1 1 1
1 1 1
2 2 2
4 4 4
29544498 6750270 6770587
1 1 1
1 1 1
1 2 1
2 4 2
Copyright © 2010 Allison Transmission, Inc.
4–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D No. 21⁄2 Lockup Clutch, Figure 4 NOTE: See SIL 09-TR-91 and SIL 07-TR-09 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 2 3 4 5
7 8 9
NOMENCLATURE
PART NO.
Seal And Expander Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544570 Sealring, 17.323 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544529 Expander . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544530 Piston, Lockup-Clutch. When Replacing 23048574 Piston With 29544499 Piston, Also Replace 6752848 Sealring With 29544570 Seal And Expander Kit. See SIL 07-TR-09. . . . . . . . . . 29544499 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 29501209 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048498 Not Used In This Group.
4–2.2
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
1 1 1
2 2 2
4 4 4
1 1 1
1 1 1
1 2 1
2 4 2
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
2 1 4 5
11
6 7
12 8
15
13 14
9 10 16 17 18
19
20 22 23
21
V07405
Figure 5A. Torque Converter
20100201
Copyright © 2010 Allison Transmission, Inc.
5–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
24 25 26
23 20
27 28
19
22
3
21
29
30
18
31 32
2
17
1 4
33
16
15 5 9 10
14
11 13
6 12
7 8
34 36
37
8 35
38 40 39
41 42
43
V07406
Figure 5B. Torque Converter
5–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Torque Converter, Figure 5A TC 680, 2.08:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
21
22 23
PART NO.
NOMENCLATURE Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2.700-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 4.765 inch ID. See SIL 7-TR-02. . . . . . . . . . . . . . . . . Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . Cup, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide, 0.094 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator Freewheel Roller, 0.156 OD x 1.570 inch . . . . . . . . . . . Roller, Stator Freewheel, 1⁄ 2 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄ 8-24 x 11⁄ 2 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter. When Replacing 6881830 Torque Converter Pump Assembly With 29536872 Pump Assembly, Also Order 29503632 Input Gear, Thirty-Six 9420572 Bolts, And Twelve 181374 Bolts. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . Gear, Accessory Drive Input. When Replacing 6774701 Accessory Drive Input Gear With 29503632 Accessory Drive Input Gear, Also Order 29536872 Pump Assembly, Thirty-Six 9420572 Bolts, And Twelve 181374 Bolts. See SIL 8-TR-91. . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄ 8-24 x 13⁄ 8 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6838403 6774184 23041452 6774704 6774703 29544569 6774708 29537235 6774709 23045335 6773088 6770302 6769276 6770574 6774710 181374 6770578 6770585 23041915
1 1 1 1 1 1 1 1 1 1 24 12 12 12 1 12 6 1 1
1 1 1 1 1 1 1 1 1 1 24 12 12 12 12 6 1 1
2 2 2 2 2 1 1 2 1 1 48 24 24 24 1 24 12 1 2
4 4 4 4 4 2 2 4 2 2 96 48 48 48 2 48 24 2 4
29536872
1
1
1
2
29503632 6830003 9420572
1 36 36
1 36 36
1 72 72
2 144 144
GROUP B Torque Converter, Figure 5A TC 690, 2.25:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 10
Stator Assembly, Torque Converter. Service 23045334 Torque Converter Stator Assembly With 23045335 Torque Converter Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045334 ***
1
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
5–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Torque Converter, Figure 5A TC 580, 2.89:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 10 20
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336 Pump Assembly, Torque Converter. When Replacing 6881826 Torque Converter Pump Assembly With 29536874 Pump Assembly, See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536874
1
1
1
2
1
1
1
2
1 1 1 1 1
2 2 2 2 2
4 4 4 4 4
1 2
1 4
2 8
*** *** *** *** *** *** *** *** *** ***
1 1 1 1 1 1 1 2 1 1 3 1 12 12 1 5 1 30 1 1
1
2
4
***
1 1 12 1 1 1 1 1 3
1
2
4
12
24
48
GROUP D Torque Converter, Figure 5B Variable TC 690, 2.25:1 Stall Torque Ratio 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Ring, Retaining, External, 1.601 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.186 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 1.778 ID x 0.150 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.354 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 2.700-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3.765 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Race Assembly, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄4 x 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Torque Converter, Variable Pitch . . . . . . . . . . . . . . . Bolt, 5⁄16-24 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . Shroud Assembly, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . Pin, Stepped Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shroud, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . Blade And Crank Assembly, Variable Pitch Stator . . . . . . . . . . . . Sealring And Expander Kit, 5.720 inch ID. Kit Contains 6778416 Sealring And 6778438 Expander. . . . . . . . . . . . . . . Piston, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 7.182 inch ID. Kit Contains 6775123 Sealring And 6775142 Expander. . . . . . . . . . . . . . . Retainer, Stator Freewheel Roller Spring . . . . . . . . . . . . . . . . . . . Locknut, 5⁄16-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . Housing, Piston, Variable Pitch Stator . . . . . . . . . . . . . . . . . . Pin, Spring, 1⁄8 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6838403 6774184 23041452 6774704 6774703 6830721 6778439 6778491 6778421 6778460 141192 6779949 181350 6779083 6830526 6830265 6830525 6779936 6779006 6778437 6777677 6778459 29514365 6833385 6833386 6778444 6778456 6778455 455277
***
*** *** *** *** *** *** ***
(continued on next page) *** No Longer Available From Allison Transmission.
5–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Torque Converter, Figure 5B Variable TC 690, 2.25:1 Stall Torque Ratio REF NO. 30 31 32 33 34 35 36 37 38 39 40
41 42 43
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Cam, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . Plate, Side, Variable Pitch Stator . . . . . . . . . . . . . . . . . . . . . . Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller, Stator Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄ 8-24 x 11⁄ 2 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter. When Replacing 6881830 Torque Converter Pump Assembly With 29536872 Pump Assembly, See SIL 8-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄ 8-24 x 13⁄ 8 inch. See SIL 8-TR-91. . . . . . . . . . . . . . . . . Gear, Accessory Drive Input. When Replacing 6774701 Accessory Drive Input Gear With 29503632 Gear, See SIL 8-TR-91. . . . . . . .
6778466 6778420 6778469 6778444 6778407 6778436 181374 6770578 6770585 23041915
*** *** *** *** *** ***
1 1 1 1 12 1 12 6 1 1
12 6 1 1
24 12 1 2
48 24 2 4
29536872 6830003 9420572
1 36 36
1 36 36
1 72 72
2 144 144
29503632
1
1
1
2
1
1
1
2
1 1
1
1
2
GROUP E Torque Converter, Figure 5A TC 590, 2.69:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 10
Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336
GROUP F Torque Converter, Figure 5A TC 570, 3.12:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 10 20
Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045336 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 ***
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
5–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G Torque Converter, Figure 5A TC 560, 2.58:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 10 20
PART NO.
NOMENCLATURE
Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045333 *** Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 ***
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
GROUP H Torque Converter, Figure 5A TC 680, 2.08:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 6
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506
1
1
1
2
1 1 1
1
1
2
1 1
1 1
1 1
2 2
1
1
1
2
GROUP J Torque Converter, Figure 5A TC 560, 2.58:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 6 10 20
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506 Stator Assembly, Torque Converter. See SIL 3-TR-82. . . . . . . . . . . . . 23045333 *** Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503849 ***
GROUP K Torque Converter, Figure 5A TC 683, 1.85:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. 6 10 20
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538505 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501262 Pump Assembly, Torque Converter. When Replacing 29501261 Torque Converter Pump Assembly With 29536876 Pump Assembly, See SIL 8-TR-91. . . . . . . . . . . . . . . . . 29536876
*** No Longer Available From Allison Transmission.
5–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L Torque Converter, Figure 5A TC 682, 1.77:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO. 6 10 20
PART NO.
NOMENCLATURE
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538505 Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507738 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
1 1 1
1 1 1
2 2 2
1
1
1
2
1 1
1 1
1 1
2 2
1 1
1 1
1 1
2 2
GROUP M Torque Converter, Figure 5A TC 690, 2.25:1 Stall Torque Ratio NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 6 10
Turbine Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . 29538506 Stator Assembly, Torque Converter. Service 23045334 Torque Converter Stator Assembly With 23045335 Torque Converter Stator Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045334 ***
1
GROUP N Torque Converter, Figure 5A TC 683, 1.85:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. 10 20
Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501262 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876
GROUP P Torque Converter, Figure 5A TC 682, 1.77:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. 10 20
Stator Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507738 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536876
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
5–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
13 12 11
1
2
3
10
4 5 6
7
8 9
13
12 11 10
V07407
Figure 6. Power Takeoff
6–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Power Takeoff, Figure 6 Top And Side REF NO. 1–3 4 5 6 7 8 9 10 11 12 13
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Not Used In This Group. Bolt, 1⁄ 2-13 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller. See SIL 22-TR-96 And SIL 01-TR-02. . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Gasket, PTO Pad Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, PTO Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179891 103323 6774736 6774735 29539004 8892840 6758442 6768990 103322 179857
1 1 1 1 1 1 2 2 16 16
1 1 1 1 1 1 2 2 16 16
2 2 1 1 2 2 4 2 32 32
4 4 2 2 2 2 8 4 64 64
1 1 1
1
2
4
GROUP B Power Takeoff, Figure 6 Side Only Same As Group A, Except For Parts Listed Below. 1 2 3 4–9
Bolt, 1⁄ 2-13 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179879 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103343 Not Used In This Group.
*** ***
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
6–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
40 43 42
41 39
44
30
29
33
42
36
35
37 27
26
34
28 7
10
25
24
8
38
9 15
11
33
23 1
2
22
3
31
4
14 21
5
66
32
17
68
59
69
68 71
70
62 64
37
15
18
65
36
67
20 19
60
35
15 16
6
61
35
34
12 13
72
52
63
53 54 56
58
55
73
45 46
57 76
74 47
75
48 49
77
50
51
78
80 79
81 82 83 84
85
V07408.03.00
Figure 7. Torque Converter Housing
7–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Torque Converter Housing, Figure 7 Non-Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64-TR-83 For Important Service Information. REF NO. 1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 18 19 19 20 20 21 21 22 23
23 24–25
PART NO.
NOMENCLATURE 1⁄ 2-13
21⁄ 2
Bolt, x inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller. See SIL 22-TR-96 And SIL 01-TR-02. . . . . Ring, Retaining, Internal, 5.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball. See SIL 22-TR-96. . . . . . . . . . . . Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch . . . . Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter. When Replacing 6835205, 23017432, Or 29525042 Converter Housing Assembly With 29537274 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄ 4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 7⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 4-18. Used Prior To 29525041 Housing. . . . . . . . . . . . Plug Assembly, 1⁄ 2-20. Used Starting With 29525041 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 11⁄ 4-11. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 15⁄8-12. Used Starting With 29525041 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 3⁄ 4-14. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12. Used Starting With 29525041 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1-111⁄ 2. Used Prior To 29525041 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 13⁄ 16-12. Used Starting With 29525041 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1⁄ 2-14. Used Prior To 29525041 Housing. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29525041 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
179891 103323 6774736 6774735 29539004 8892840 23047992 6756338 6755986
1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1
2 2 1 1 2 2 2 1 1
4 4 2 2 4 4 4 2 2
29537274 29537272 * 23012038 444654 107393 * 141264 * 444687 145067 23012035
1 1 1 1 2 4 3 1 1
1
1
1
1 1
2 2
4 4
3 1 1
6 2 2
12 4 4
29525046
1
1
2
4
23012033
2
2
4
8
29525051
2
2
4
8
23012031
1
1
2
4
29527480
1
1
2
4
23012034
1
1
2
4
29525050 444678
1 3
1 3
2 6
4 12
23012037 ***
1
29542780
1
1
2
4
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
7–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Torque Converter Housing, Figure 7 Non-Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64-TR-83 For Important Service Information. REF NO. 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59–62 63 64 65 66 67 68 69
NOMENCLATURE
PART NO.
Speed Sensor Assembly, Engine. Used Starting With 29537272 Housing. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . . 29543432 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Bolt, 5⁄16-18 x 1⁄ 2 inch. Used Starting With 29537272 Housing. . . . . . . . 29542098 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Not Used In This Group. Hose Assembly Kit, Input Pressure. See SIL 01-TR-10. . . . . . . . . . . . . 29544228 Split Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501462 O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830007 Flange, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779125 * Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 Bolt, 7⁄16-14 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179860 Hose Assembly, Input Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046148 O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830007 Block Kit, Input Press. See SIL 01-TR-10. . . . . . . . . . . . . . . . . . . . 29544234 Block, Hose Connecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544227 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 Bolt, 7⁄16-14 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179868 Bolt, 7⁄16-14 x 21⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179867 Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769509 Bearing Assembly, Single-Row Ball. See SIL 22-TR-96. . . . . . . . . . . . 23047992 Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753487 Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758337 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 O-ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836923 Plug, 0.060 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837821 Spring, Auto Flow Regulator Valve, 0.437 ID x 1.876 inch . . . . . . . . . . 6770573 Pin, Guide, Auto Flow Regulator Valve, 0.374 x 3.900 inch . . . . . . . . . 6755403 Valve, Auto Flow Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 Seat, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773243 Spring, Return, Auto Flow Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6773365 Not Used In This Group. Gasket, Lube Pressure Regulator Valve Cover . . . . . . . . . . . . . . . . . . . 29503803 Cover, Lube Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6758216 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179837 Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779451 O-ring, 1.541 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830021 Tube, Oil Pump Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768770
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1
1 1 1 1 1
1 1 2 2 2
2 2 4 4 4
1 2 2 4 8 8 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1
1 2 2
1 4 4
2 8 8
8 8 1 1 1 1 4 2 2 1 1 1 1 1 6 6 1 1 1 1 1 1 1
16 16 2 2 2 1 8 4 4 1 2 2 2 1 12 12 2 2 2 2 2 2 2
32 32 4 4 4 2 16 8 8 2 4 4 4 2 24 24 4 4 4 4 4 4 4
1 1 4 4 1 2 1
1 1 4 4 1 2 1
2 1 8 8 2 4 1
4 2 16 16 4 8 2
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. NI — Not Illustrated.
7–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Torque Converter Housing, Figure 7 Non-Vented Priority Ground Sleeve, With Retarder NOTE: See SIL 64-TR-83 For Important Service Information. REF NO. 70 71 72 73–75 76 77 78 79 80 81 82–85
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-13 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring Kit. Kit Contains 23016655 Butt-Joint Sealring, 13⁄ 4 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016654 Butt-Joint Sealring, 2.585 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016653 Butt-Joint Sealring, 11⁄ 2 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
23019731 6775834 9409127
1 1 5
1 1 5
2 1 10
4 2 20
23019730
1
1
2
4
23019649
3
3
6
12
6778435 6774290
1 1
1 1
1 2
2 4
23019729
1
1
2
4
1
1
1
1
2
2
4
8
GROUP B Torque Converter Housing, Figure 7 Variable Stator, With Retarder NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 71 73 74 75
Not Used In This Group. Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . 6778441 Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778474 Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778440
*** *** ***
1 1 1
GROUP C Torque Converter Housing, Figure 7 Variable Stator, Without Retarder, With Pitot NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 10
16–17 19 24
Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349
(continued on next page) *** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
7–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Torque Converter Housing, Figure 7 Variable Stator, Without Retarder, With Pitot NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 25 31 54–58 59 60 61 62 71–72 73 74 75 78 79 82 83 84 85
NOMENCLATURE
PART NO.
Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 Not Used In This Group. Sleeve Assembly, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . 6779894 *** Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779895 *** Sleeve, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778440 *** Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 Not Used In This Group. Bearing Assembly, Single-Row Ball. See SIL 18-TR-90. . . . . . . . . . . . 23047999 Hub, Oil Transfer. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . 6758376 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
2 1
4 2
1 AR 1 1
1 2 1 1
2 4 2 2
4 8 4 4
1 1 1 1
1
1
2
1 1 5 5
1 1 5 5
2 1 10 10
4 2 20 20
1
1
1
1
2 1 1
2 1 1
4 2 1
8 4 2
1 AR 1 1
1 2 1 1
2 4 2 2
4 8 4 4
1
1
1
2
GROUP D Torque Converter Housing, Figure 7 Vented Cascade Ground Sleeve, Without Retarder, With Pitot NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. 10
16–17 19 24 25 31 54–58 59 60 61 62 71
Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 Sleeve, Converter Ground. Used Prior To S/N 3110096519. See SIL 18-TR-90 And SIL 09-TR-08. . . . . . . . . . . . . . . . . . . . . . . 6774712
(continued on next page) *** No Longer Available From Allison Transmission.
7–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Torque Converter Housing, Figure 7 Vented Cascade Ground Sleeve, Without Retarder, With Pitot NOTE: See SIL 64-TR-83 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 71 72 78 79 82 82
83 83 84 85
PART NO.
NOMENCLATURE Sleeve, Converter Ground. Used Starting With S/N 3110096519. See SIL 18-TR-90 And SIL 09-TR-08. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball. Used Prior To S/N 3110096519. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. Used Starting With S/N 3110096519. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Prior To S/N 3110096519. See SIL 18-TR-90.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23048636
1
1
1
2
6831068
1
1
1
2
23047999
1
1
2
4
29507729
1
1
2
4
6758376 Hub, Oil Transfer. Used Starting With S/N 3110096519. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887
1
1
1
2
1 5 5
1 5 5
1 10 10
2 20 20
GROUP E Torque Converter Housing, Figure 7 Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. 10
19 54–58 59 60 61 62 71 72 78 79 82 83 84 85
Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
29537273
1
1
1
1
6753544 103341 6771249 6755403 23048636
1 AR 1 1 1
1 2 1 1 1
2 4 2 2 1
4 8 4 4 2
6831068
1
1
1
2
29507729 23014166 103323 179887
1 1 5 5
1 1 5 5
2 1 10 10
4 2 20 20
Copyright © 2010 Allison Transmission, Inc.
7–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Torque Converter Housing, Figure 7 Non-Vented Cascade Ground Sleeve, Without Retarder, With Pitot Same As Group A, Except For Parts Listed Below. REF NO. 10
16–17 19 24 25 31 54–58 59 60 61 62 71 72 78 79 82 83 84 85
NOMENCLATURE
PART NO.
Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Bolt, 5⁄16-24 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181349 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773997 Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3⁄8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068 Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . 29507729 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179887
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1
1
1
1
2 1 1
2 1 1
4 2 1
8 4 2
1 AR 1 1 1
1 2 1 1 1
2 4 2 2 1
4 8 4 4 2
1
1
1
2
1 1 5 5
1 1 5 5
2 1 10 10
4 2 20 20
1
1
1
1
1 AR 1 1 1
1 2 1 1 1
2 4 2 2 1
4 8 4 4 2
1
1
1
2
GROUP G Torque Converter Housing, Figure 7 Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. 10
19 54–58 59 60 61 62 71 72 78
Housing Assembly, Converter. When Replacing 6836930, 23017434, Or 29525043 Converter Housing Assembly With 29537273 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . 29537273 Not Used In This Group. Not Used In This Group. Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6753544 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103341 Spring, Lube Pressure Regulator Valve, 0.670 OD x 3.231 inch . . . . . 6771249 Pin, Guide, Lube Pressure Regulator Valve, 0.374 x 3.900 inch . . . . . 6755403 Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831068
(continued on next page)
7–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Torque Converter Housing, Figure 7 Non-Vented Cascade Ground Sleeve, Without Retarder, Without Pitot Same As Group A, Except For Parts Listed Below. REF NO. 79 82 83 84 85
PART NO.
NOMENCLATURE Not Used In This Group. Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly And 29507727 Instruction Sheet No. 250. . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29507729 23014166 103323 179887
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1 1 5 5
1 1 5 5
2 1 10 10
4 2 20 20
1
1
1
2
1 1 2 1 1 3 1 1 1 1
1 1 2 1 1 3 1 1 1 1
1 2 4 2 2 6 2 1 2 2
1 4 8 4 4 12 4 2 4 4
GROUP H Torque Converter Housing, Figure 7 Non-Vented Cascade Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. 54–58 71
Not Used In This Group. Sleeve, Converter Ground. See SIL 09-TR-08 . . . . . . . . . . . . . . . . . . . 29501206
GROUP J Torque Converter Housing, Figure 7 Non-Vented Priority Ground Sleeve, With Retarder Same As Group A, Except For Parts Listed Below. 10 18 19 20 21 22 23 26 29 46
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 15⁄8-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 13⁄ 16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄16-18 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball. . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
29537274 29525046 29525051 29527480 29525050 444678 29542780 29543432 29542098 23047992
Copyright © 2010 Allison Transmission, Inc.
7–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
15 10
18
17
11
19 20 13
19
14
21 16
12
23
24 25
26
22 1 27
2 3
9
6 4 5 7 28
29 30
8 3
V07409
Figure 8. Oil Pump
8–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Oil Pump, Figure 8 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
NOMENCLATURE Bolt, 3⁄8-16 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Scavenge Oil Discharge Tube . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube Assembly, Scavenge Oil Discharge . . . . . . . . . . . . . . . . . . . . . . . Oil Pump Assembly, Input Pressure And Scavenge . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . Body, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing, Roller, 1⁄8 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Scavenge Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄4 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Drive, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Idler, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Input Pump Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Input Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 179845 103321 6758218 9418964 103321 179839 9415545 6769729 6880125 179848 103321 6834181 6834182 148415 6758530 6834180 6769413 6834183 6838429 6834184 6769722 6769720 6756124 6880127 148415 6880128 6880124 6776451 6756002 6881547
*
*
*
4 4 2 6 6 4 4 1 1 4 4 1 1 2 1 2 1 1 2 1 1 1 1 1 2 1 6 1 1 1
4 4 2 6 6 4 4 1 1 4 4 1
8 8 4 12 12 8 8 1 1 8 8 1
16 16 8 24 24 16 16 2 2 16 16 2
2 1 2 1 1 2
4 2 2 2 1 4
8 4 4 4 2 8
1 1 1 1 2
1 1 2 1 4
2 2 4 2 8
6 1 1 1
12 2 2 1
24 4 4 2
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
8–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2
1
3
4 11
5
12
6 7
8
9 10 17 13
14
15 10
18
8
19 16
20 21
V07410
Figure 9. Retarder
9–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Retarder, Figure 9 With Pitot REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14–15 16 17 18 18
19 19 20 21
PART NO.
NOMENCLATURE Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Rotor, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Retarder Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder. See SIL 18-TR-90. . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄ 16-24 x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. O-ring, 1.421 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball. Used Prior To 23048635 Housing. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . Bearing Kit. Kit Contains 29502065 Single-Row Ball Bearing Assembly. Used Starting With 23048635 Housing. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Prior To 23048635 Housing. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer. Used Starting With 23048635 Housing. See SIL 18-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6754835 6880323 6769107 103323 179885 23048643 23048635 23014911 23014599 107393 446586 6758415 6773996
1 1 1 7 7 1 1 2 1 2 2 1 1
1 1 1 7 7 1 1 2 1 2 2 1 1
2 1 2 14 14 1 1 4 2 4 4 2 1
4 2 4 28 28 1 1 8 4 8 8 4 2
6836923 6779451
1 1
1 1
2 2
4 4
23047999
1
1
2
4
29507729
1
1
2
4
6758376
1
1
1
2
23014166 103323 179883
1 5 5
1 5 5
1 10 10
2 20 20
3 1
3 1
6 2
12 4
GROUP B Retarder, Figure 9 Without Pitot Same As Group A, Except For Parts Listed Below. 11–13 14 15
Not Used In This Group. Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 Screw, Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145067
20100201
Copyright © 2010 Allison Transmission, Inc.
9–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
9–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3
5
6
9
8
7
10 11 4 12
13
14
15
14
16 17
V07411
Figure 10A. Splitter-Low Clutch (5000, 6000, 5600)
20100201
Copyright © 2010 Allison Transmission, Inc.
10–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
1 2 3 5 7
6 8
9
10
12
11 13
15
14 16 17 18
19
V09576.00.00
Figure 10B. Splitter-Low Clutch (6600)
10–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter-Low Clutch, Figure 10A 5000, 6000, 5600 With Or Without Pitot, Without Tone Wheel REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . Piston Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . Backplate, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . . . . . . . . .
23019650 6832037 6758417
2 1 1
4 1 1
8 2 2
1 1 1
2 2 1
4 4 2
1 1 2 1 1 1
1 2 4 2 1 2
2 4 8 4 2 4
1
1
1
2
1
1
1
2
23017810 6776626 6776627
6 3 1
6 3 1
12 3 1
24 6 2
23011150
1
1
2
4
23019650
2
2
4
8
29533089 6777242 *
1 8
1
1
2
6777242 6832091 6770623 6832481 6775840 453570 6775839 6756042 6756041 23041616 6769326 6770848 6755100
2 1 1 * *
* *
8 1 1 1 1 4 1 1 1 2 1 1 1
GROUP B Splitter-Low Clutch, Figure 10A 5600 Without Pitot, With Tone Wheel Same As Group A, Except For Parts Listed Below. 2 3 4
Drum Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537450 Not Used In This Group. Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536773
GROUP C Splitter-Low Clutch, Figure 10B 6600 With Pitot, Without Tone Wheel 1 2 3 4 5 6 7 8
Bolt, Hexlock Patchlock, 5⁄16-24 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Ring, Retaining, Internal, 16.760 inch OD . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Splitter-Low Clutch. See SIL 24-TR-96 And SIL 5-TR-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
10–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Splitter-Low Clutch, Figure 10B 6600 With Pitot, Without Tone Wheel REF NO. 9 10 11 12 13 14 15 16 17 18 19
PART NO.
NOMENCLATURE
Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533088 * Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 Piston Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6777908 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777907 * Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . 23041616 Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . 6776610 Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777814
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 4 1 1 1 3 2 1
1 1 1
2 2 1
4 4 2
1 1 3 2 1
2 2 6 4 1
4 4 12 8 2
1
1
2
GROUP D Splitter-Low Clutch, Figure 10B 6600 Without Pitot, Without Tone Wheel Same As Group C, Except For Parts Listed Below. 1–3
Not Used In This Group.
GROUP E Splitter-Low Clutch, Figure 10B 6600 Without Pitot, With Tone Wheel Same As Group C, Except For Parts Listed Below. 3 4
Not Used In This Group. Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537449
1
* Serviced Only As An Assembly—Not Available As A Detail Part.
10–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
10–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3 4 5
6 7
9 10
8
11 12 13 14
15 17
18 19 16
20
V07412
Figure 11. Splitter-High Clutch
11–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter-High Clutch, Figure 11 6000, 5600 With Retarder REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter-High Clutch, 5⁄8 OD x 1.431 inch . . . . . Key, Splitter-High Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 4.836 inch ID . . . . . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring, External Lip-Type, 16.195 inch ID . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 14.695 inch ID . . . . . . . . . . . . . . . . . . . . . Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29537419 6832869 6835742 6771690 6759340 23017739 23041616 6769326 8892840 23048003 23017460 6769195 23017459 6772143 6831031
1 1 14 2 1 14 3 3 1 1 1 1 1 1 1
1 1 14 2 1 14 3 3 1 1 1 1 1 1 1
1 1 28 2 1 28 6 6 2 2 1 2 1 1 1
2 2 56 4 2 56 12 12 4 4 2 4 2 2 2
6832482 6832483 6770591
1 1 1
1 1 1
2 2 1
4 4 2
1
1
1
2
14 1
14
28
56
23041616 6769326 6831848 6831121
2 2 1 1
2 2 1 1
4 4 1 1
8 8 2 2
6838225
1
1
1
2
GROUP B Splitter-High Clutch, Figure 11 6000, 5600 Without Retarder Same As Group A, Except For Parts Listed Below. 1
Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537420
GROUP C Splitter-High Clutch, Figure 11 5000 With Retarder Same As Group A, Except For Parts Listed Below. 3 5 6 7 8 11 13 15 16
Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . . Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6838224 6838587
***
(continued on next page) *** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
11–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Splitter-High Clutch, Figure 11 5000 With Retarder Same As Group A, Except For Parts Listed Below. REF NO. 17 18 19 20
PART NO.
NOMENCLATURE
Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 Not Used In This Group. Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831159
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
2 2
4 4
1
1
1
2
1 14 1
1 14
1 28
2 56
2 2 1 1
2 2 1 1
4 4 1 1
8 8 2 2
1 1 1
1 1 1
1 2 2
2 4 4
1
1
1
2
1 4 4 1 1
1 4 4 1 1
1 8 8 1 1
2 16 16 2 2
GROUP D Splitter-High Clutch, Figure 11 5000 Without Retarder Same As Group A, Except For Parts Listed Below. 1 3 5 6 7 8 11 13 15 16 17 18 19 20
Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537420 Spring, Piston Return, Splitter-High Clutch, 0.655 OD x 1.925 inch . . . 6838224 Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838587 *** Not Used In This Group. Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6769326 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831848 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831121 Not Used In This Group. Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838225 Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . 6832484 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 Not Used In This Group. Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831159
GROUP E Splitter-High Clutch, Figure 11 6600 With Retarder Same As Group A, Except For Parts Listed Below. 2 7 8 11 13
Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832868 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6776610 Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513912 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511631
*** No Longer Available From Allison Transmission.
11–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Splitter-High Clutch, Figure 11 6600 Without Retarder Same As Group A, Except For Parts Listed Below. REF NO. 1 2 7 8 11 13
PART NO.
NOMENCLATURE Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . Gear Assembly, Splitter Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
29537420 6832868 23041616 6776610 29513912 29511631
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 4 4 1 1
1 1 4 4 1 1
1 1 8 8 1 1
11–2.3
2 2 16 16 2 2
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2
3 4
9 1 7
2
8
5 10 11
6 12 13 14
15
16 17
18
V07413
Figure 12. Splitter Planetary
12–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter Planetary, Figure 12 5000, 6000, 5600 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PART NO.
NOMENCLATURE Carrier Assembly, Splitter Planetary. See SIL 64-TR-83. . . . . . . . . . . . Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . . . . . . Gear Set, Splitter Planetary Pinion. Set Contains Four 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Splitter Planetary. See SIL 64-TR-83. . . . . . . . . . . . . . . . . Shield, Lube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 9.236 inch OD . . . . . . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Splitter Planetary Pinion. See SIL 3-TR-01. . . . . . . . . . . . Ring, Retaining, External, 1.310 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 10.896 inch OD . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-20 x 17⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6779801 23015601
1 8
1 8
1 8
2 16
6771316 6884835 6779802 6774607 6750027 453606 6839418 6773402 6758340 6750259 6758367 6773806 9414052 115551 6758497 23041458
1 4 1 1 1 4 4 1 1 1 1 1 6 6 1 1
1 4 1 1 1 4 4 1 1 1 1 1 6 6 1 1
1 4 1 1 2 8 4 2 1 2 1 2 12 12 1 2
2 8 2 2 4 16 8 4 2 4 2 4 24 24 2 4
1
1
1
2
GROUP B Splitter Planetary, Figure 12 6600 Same As Group A, Except For Parts Listed Below. 11
Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884436
20100201
Copyright © 2010 Allison Transmission, Inc.
12–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
33
2
32 29
3
4
7 8
30 5
31
15
10 9
6
17 16 18 19 18 20
28 27 26 25
8 11
12 21 7 14
13
23 24
22
V07414.01.00
Figure 13. Main Housing
13–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Housing, Figure 13 Straight Through, With Retarder REF NO. 1 2 3 4 5 6 7
8 9 10 11 12–14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
PART NO.
NOMENCLATURE Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Seat, Converter Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Converter Pressure Relief Valve, 0.710 OD x 2.350 inch . . . . . Bolt, 3⁄8-16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Main. When Replacing 6839676 Or 23017507 Main Housing Assembly With 29537423 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Valve Guide, 0.371 x 2.620 inch . . . . . . . . . . . . . . . . . . . . . . . Reducer, 3⁄8-18 x 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Breather Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Kit, Visual Oil Level. Kit Contains 23018751 Indicator. . . . . . Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly, Turbine. Used Starting With 29537424 And 29537447 Housings. See SIL 8-TR-06. . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄16-18 x 1⁄ 2 inch. Used Starting With 29537424 And 29537447 Housings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
2219907 6770571 6758459 6769344 179837 6838686
1 1 1 1 2 2
1 1 1 1 2 2
2 2 2 2 4 4
4 4 4 4 8 8
29537423 6758462 444335 29537424 * 6758488
1 2 1 1 1
1 2 1
1 4 2
1 8 4
1
1
2
6774565 6759379 6759381 103323 187152 179887 6758330 103325 271560 6839183 6756430 6758459 6770571 2219907
1 3 3 19 12 7 1 27 27 1 1 1 1 1
1 3 3 19 12 7 1 27 27 1 1 1 1 1
2 6 6 38 24 14 1 54 54 2 2 2 2 2
4 12 12 76 48 28 2 108 108 4 4 4 4 4
29543432 29503843 29503383 29536988
1 1 1 1
1 1 1 1
1 1 2 2
2 2 4 4
29542098
1
1
2
4
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
13–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Main Housing, Figure 13 Straight Through, Without Retarder Same As Group A, Except For Parts Listed Below. REF NO. 6 19 20 25–28
NOMENCLATURE
PART NO.
Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838687 Not Used In This Group. Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2
2
4
8
19
19
38
76
1 1
1
1
1
1 2 2
1 2 2
1 4 4
2 8 8
2
2
4
8
1 1
1
1
1
1 2 2
1 2 2
1 4 4
2 8 8
19
19
38
76
GROUP C Main Housing, Figure 13 Transfer Gear, With Retarder Same As Group A, Except For Parts Listed Below. 7
10 11 12 13 14 24
Housing Assembly, Main. When Replacing 6773236 Or 23017508 Main Housing Assembly With 29537448 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537448 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537447 * Not Used In This Group. Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758491 Washer, Flat Copper, 35⁄64 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755074 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 Not Used In This Group.
GROUP D Main Housing, Figure 13 Transfer Gear, Without Retarder Same As Group A, Except For Parts Listed Below. 6 7
10 11 12 13 14 19 20 24–28
Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838687 Housing Assembly, Main. When Replacing 6773236 Or 23017508 Main Housing Assembly With 29537448 Housing Assembly, Also Order 29543432 Speed Sensor Assembly And 29542098 Bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537448 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537447 * Not Used In This Group. Tube, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758491 Washer, Flat Copper, 35⁄64 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755074 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 Not Used In This Group. Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 Not Used In This Group.
* Serviced Only As An Assembly—Not Available As A Detail Part.
13–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Main Housing, Figure 13 Straight Through, With Retarder Same As Group A, Except For Parts Listed Below. REF NO. 7 29 33
NOMENCLATURE
PART NO.
Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537423 Speed Sensor Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432 Bolt, 5⁄16-18 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098
20100201
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
1 1 1
1 1 2
13–2.3
1 2 4
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 3 1
4
5
6
7 8
9
10 11 12 13
14
15
V07415
Figure 14. High-Range Clutch
14–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A High-Range Clutch, Figure 14 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
NOMENCLATURE Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 10.570 inch ID . . . . . . . . . . . . . . . . . . . . . Piston Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, High-Range Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, High-Range Clutch . . . . . . . . . . . . . Backplate, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 15.744 inch OD . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 23019650 6832035 6777242 6832090 6770623 6832481 6775840 453570 6775839 6756042 6756041 23041616 6769326 6770848 6755100
* *
* *
2 1 8 1 1 1 1 4 1 1 1 3 2 1 1
2 1
4 1
8 2
1 1 1
2 2 1
4 4 2
1 1 3 2 1 1
1 2 6 4 1 2
2 4 12 8 2 4
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
14–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5*
1 2 3
4
6
11 8
12
7 10 9
13
8 14 15 16
17
4
5
6
7
8 10 9
* NOTE: These parts are present only in 8
units built after April, 1994 (Reference SIL 08-TR-94)
V07416
Figure 15. Intermediate-Range Planetary
15–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Intermediate-Range Planetary, Figure 15 5000 REF NO. 1 2 3 4 5 4 5 6 7 8 9 10 11 12 13 14 15 16
17
PART NO.
NOMENCLATURE Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, High-Range Clutch. Used Starting With S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 11.300 inch OD. Used Starting With S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Intermediate-Range Planetary. Used Starting With S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . Carrier, Intermediate-Range Planetary. Used Starting With S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Intermediate-Range Planetary. Used Prior To S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . Carrier, Intermediate-Range Planetary. Used Prior To S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.267 inch ID . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Intermediate-Range Planetary Pinion. Set Contains Four 6771295 Planetary Pinion Gears . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 9.060 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3⁄8-24 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Intermediate-Range Ring. Used Starting With S/N 3110100300. See SIL 8-TR-94. Service 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, 6833812 Spacer, 6775854 Intermediate-Range Clutch Anchor, Two 6768396 Intermediate-Range Clutch Anchor Keys, Four 23041616 Intermediate-Range Clutch Friction Plates, Four 6769326 Intermediate-Range Clutch Reaction Plates, 6831033 Intermediate-Range Clutch Piston, 6832485 Internal Lip-Type Sealring, And 6772860 Intermediate-Range Clutch Piston Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, High- And Intermediate-Range Ring. Used Prior To S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6758397
1
1
1
2
29512834
1
1
1
2
29512835
1
1
1
2
29512836
1
1
1
2
29512265
1
1
1
2
23010489
1
1
1
2
6758399 6759377 453606 23015601 6884835
1 4 4 8 4
1 4 4 8 4
1 4 8 8 4
2 8 16 16 8
6771316 23041530 6769289 6779576 23016715 23016615
1 1 1 1 4 8
1 1 1 1 4 8
1 2 2 1 4 16
2 4 4 2 8 32
29514476 ***
1
6831117
1
1
1
2
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
15–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Intermediate-Range Planetary, Figure 15 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO. 16 17
NOMENCLATURE
PART NO.
Gear, Intermediate-Range Ring. Used Starting With S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512264 Gear, High- And Intermediate-Range Ring. Used Prior To S/N 3110100300. See SIL 8-TR-94. . . . . . . . . . . . . . . . . . . . . . . . 6831069
15–2.2
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1
1
1
2
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
15–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
6 1
2
4 5
7 8 9
10
11 12 14
13 15
V07417
Figure 16. Intermediate-Range Clutch
16–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Intermediate-Range Clutch, Figure 16 5000 REF NO. 1 2
3 4
5
6 7 8
9
10 11
12
13
14 15
NOMENCLATURE Ring, Aluminum Compression, 171⁄8 inch OD . . . . . . . . . . . . . . . . . . . . Backplate, Intermediate-Range Clutch. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6759339 Intermediate-Range Clutch Backplate With 6833812 Spacer. . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Key, Intermediate-Range Clutch Anchor. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6771709 Intermediate-Range Clutch Anchor Keys With 6768396 Anchor Keys. . . . . . . . . . . . . . . . . . . . Anchor, Intermediate-Range Clutch. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6759340 Intermediate-Range Clutch Anchor With 6775854 Anchor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Piston Return, Intermediate-Range Clutch, 5⁄8 OD x 2.484 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Intermediate-Range Clutch. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace Three 23041616 Intermediate-Range Clutch Friction Plates With Four 23041616 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Intermediate-Range Clutch. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace Three 6769326 Intermediate-Range Clutch Reaction Plates With Four 6769326 Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . Piston, Intermediate-Range Clutch. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6831034 Intermediate-Range Clutch Piston With 6831033 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 12.055 inch OD. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6832486 Internal Lip-Type Sealring With 6832485 Sealring, 13.180 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Intermediate-Range Clutch Piston. When Replacing 29514476 Intermediate-Range Ring Gear With 29512264 Ring Gear, Also Replace 6831155 Intermediate-Range Clutch Piston Housing Assembly With 6772860 Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Intermediate-Range Clutch Piston . . . . . . . . . . . . . . . . . Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 6756369
1
1
2
4
6759339
1
1
1
2
6771709
2
2
2
4
6759340
1
1
1
2
6838590
14
14
28
56
23041616
3
3
6
12
6769326 6832484
3 1
3 1
6 2
12 4
6831034
1
1
1
2
6832486
1
1
2
4
6831155 6831156 6768419
1 1 2
1
1
2
2
4
8
*
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
16–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Intermediate-Range Clutch, Figure 16 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO. 2 3 4 5 6 8 9 11 12 13 14
NOMENCLATURE
PART NO.
Not Used In This Group. Spacer, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833812 Key, Intermediate-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . 6768396 Not Used In This Group. Anchor, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775854 Plate, Internal-Splined Friction, Intermediate-Range Clutch . . . . . . . . . 23041616 Plate, External-Tanged Reaction, Intermediate-Range Clutch . . . . . . . 6769326 Piston, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831033 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 Housing Assembly, Intermediate-Range Clutch Piston . . . . . . . . . . . . . 6772860 Housing, Intermediate-Range Clutch Piston . . . . . . . . . . . . . . . . . 6772859 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 2
1 2
1 2
2 4
1 4 4 1 1 1 1
1 4 4 1 1 1
1 8 8 1 2 1
2 16 16 2 4 2
* Serviced Only As An Assembly—Not Available As A Detail Part.
16–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
16–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
12 13 14
15 16
17
1 18
2
19
3 4
20 5
18
6 7 11
21 22
8
9
10
V07418
Ω
Figure 17. Low-Range Planetary
17–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Low-Range Planetary, Figure 17 REF NO. 1 2 3 4 5 6 7 8–10 11 12 13 14 15 16 17 18 19 20 21 22
PART NO.
NOMENCLATURE
Sleeve, Splitter Output Shaft, 1.503 ID x 1.783 OD x 0.780 inch. Used Only When Reworking Splitter Output Shaft, Reference 3. . . . . . . . 6774690 Shaft Assembly, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544481 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544480 * Tube, 0.094 inch Lube Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756030 Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 23047981 Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6754835 Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536124 Not Used In This Group. Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . 29542984 Ring, Retaining, Internal, 8.694 inch OD . . . . . . . . . . . . . . . . . . . . 6758541 Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . 6775706 Pin, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6775705 * Bolt, Hexlock, 7⁄16-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . 9409047 Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . 29542985 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . 23041007 Gear Set, Low-Range Planetary Pinion. Set Contains Five 6779648 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6832007 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830333 Washer, Thrust, 3.945 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538548 Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831120
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 1 1
1 1
2 1
4 2
1 1 1 1
2 2 2 1
4 4 4 2
1 1 1 5 5 5 5 10
1 1 1
1 2 1
2 4 2
5 5 5 10
5 5 10 10
10 10 20 20
1 5 1 1
1 5 1 1
1 5 2 1
2 10 4 2
1
1
1
2
1
1
1
2
GROUP B Low-Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. 7 8
Not Used In This Group. Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770098
GROUP C Low-Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. 7 9
Not Used In This Group. Shaft, Main Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836669
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
17–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Low-Range Planetary, Figure 17 Same As Group A, Except For Parts Listed Below. REF NO. 7 10
NOMENCLATURE
PART NO.
Not Used In This Group. Shaft, Main Output. When Replacing 6779035 Main Output Shaft With 23047088 Shaft, Also Replace 6779082 Transfer Drive Input Gear With 23047087 Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . 23047088
17–2.2
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1
1
1
20100201
2
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
17–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3
4 5
6
7 8
9 10 11
V07419
Figure 18. Low-Range Clutch
18–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Low-Range Clutch, Figure 18 5000, 6000, 5600 REF NO. 1 2 3 4 5 6 7 8 9 10 11
PART NO.
NOMENCLATURE Anchor, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key, Low-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Low-Range Clutch, 5⁄8 OD x 2.832 inch . . . . . . Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . Piston, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 12.055 inch OD . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Low-Range Clutch Piston . . . . . . . . . . . . . . . . . . . Housing, Low-Range Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . Pin, Locating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6759414 6768478 6838589 23041616 6769326 6832484 6831034 6832486 6831155 6831156 * 6768419
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 2 14 4 4 1 1 1 1 1 2
1 2 14 4 4 1 1 1 1
1 2 28 8 8 2 1 2 1
2 4 56 16 16 4 2 4 2
2
4
8
5 5
5 5
10 10
20 20
GROUP B Low-Range Clutch, Figure 18 6600 Same As Group A, Except For Parts Listed Below. 4 5
Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . 23041616 Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . 6776610
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
18–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
7 13 1
12 2 3 4 5
8
9 11 10
9
6
8
14
V07420
Figure 19. Reverse-Range Planetary
19–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Reverse-Range Planetary, Figure 19 5000 REF NO. 1
2 3 4
5
6 7
8 9 10 11 12 13 14
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Gear, Reverse-Range Sun. When Replacing 6771363 Reverse-Range Planetary Carrier Assembly With 6775718 Carrier Assembly And 6831118 Reverse-Range Ring Gear With 6831119 Ring Gear, Also Replace 6758496 Reverse-Range Sun Gear With 6775716 Sun Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3⁄8-24 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Reverse-Range Planetary Carrier . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3.945 inch ID. When Replacing 6771363 Reverse-Range Planetary Carrier Assembly With 6775718 Carrier Assembly And 6831118 Reverse-Range Ring Gear With 6831119 Ring Gear, Also Replace 29538548 Thrust Washer With 29537234 Thrust Washer, 3.318 inch ID. See SIL 7-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Reverse-Range Ring. Service 6831118 Reverse-Range Ring Gear With 6831119 Ring Gear, 6775718 Reverse-Range Planetary Carrier Assembly, 6775716 Reverse-Range Sun Gear, And 29537234 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . Carrier, Reverse-Range Planetary. Service 6758413 ReverseRange Planetary Carrier With 6775718 Carrier Assembly, 6831119 Reverse-Range Ring Gear, 6775716 ReverseRange Sun Gear, And 6775699 Thrust Washer. . . . . . . . . . . Washer, Pinion Thrust, 1.260 inch ID . . . . . . . . . . . . . . . . . . . . . . Spacer, 1.263 ID x 1.630 OD x 1⁄8 inch . . . . . . . . . . . . . . . . . . . . . Gear Set, Reverse-Range Planetary Pinion. Set Contains Six 6771295 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . Bearing, Roller, 3⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Reverse-Range Planetary Pinion. See SIL 3-TR-01. . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . .
6758496 23016615 6775712
1 6 1
1 6 1
1 12 1
2 24 2
29538548
1
1
2
4
6831118 6771363
*** **
1 1
6758413 6768499 6769261
***
1 12 12
12 12
24 24
48 48
1 144 6 6 1
1 144 6 6 1
1 288 12 6 2
2 576 24 12 4
6775716 29537234 6831119 6775718 6775717
1 1 1 1 1
1 1 1 1 1
1 2 1 1 1
2 4 2 2 2
6776022
1
1
1
2
6771315 6704426 453606 6839418 23041147
GROUP B Reverse-Range Planetary, Figure 19 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. 1 4 5 6 7 10
Gear, Reverse-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3.318 inch ID. See SIL 7-TR-02. . . . . . . . . . . . . . . . . Gear, Reverse-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . Carrier, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Reverse-Range Planetary Pinion. Set Contains Six 6775709 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
19–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Reverse-Range Planetary, Figure 19 6000, 5600, 6600 Same As Group A, Except For Parts Listed Below. REF NO. 11 12 13
NOMENCLATURE
PART NO.
Bearing, Roller, 3⁄16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756275 Not Used In This Group. Spindle, Reverse-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . 6775714
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 144
144
144
288
6
6
6
12
1
1
2
4
GROUP C Reverse-Range Planetary, Figure 19 6600, 6610 With Electric Lock-Up, Without Reverse Same As Group A, Except For Parts Listed Below. 14
Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041147
19–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
19–2.4
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3
4 5
6
7
8 9
V07421.01.00
Figure 20. Reverse-Range Clutch
20–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Reverse-Range Clutch, Figure 20 REF NO. 1 2 3 4 5 6 7 8 9
PART NO.
NOMENCLATURE Anchor, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Reverse-Range Clutch, 5⁄8 OD x 3.520 inch . . . Key, Reverse-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Reverse-Range Clutch . . . . . . . . . . . . Plate, External-Tanged Reaction, Reverse-Range Clutch . . . . . . . . . . Piston, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 16.445 inch ID . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 7.695 inch ID . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
6759423 23017349 6768396 23041616 6769326 6831032 6832484 6832487
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 14 2 5 5 1 1 1
1 14 2 5 5 1 1 1
1 28 2 10 10 1 2 2
2 56 4 20 20 2 4 4
1
1
2
4
GROUP B Reverse-Range Clutch, Figure 20 Same As Group A, Except For Parts Listed Below. 2–8 9
Not Used In This Group. Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544229
20100201
Copyright © 2010 Allison . Transmission, Inc.
20–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
20–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
6
2
11
1 5 10 4
12
15 14
13
9 8
3 7 17 16
18
19 20 21
22 23
41 40
24 25
39
42
26
43
27
28
29
38 30 31 32 34 33
36
35
V07972.01.01
37
Figure 21A. Rear Cover And Speedometer
20100201
Copyright © 2010 Allison Transmission, Inc.
21–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3
5
4 6 7
12 8
9 10 11 14 13
V09577.00.00
Figure 21B. Rear Cover And Speedometer
21–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Rear Cover And Speedometer, Figure 21A REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32–36 37 38 39 39 40 41 42 43
PART NO.
NOMENCLATURE Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Speedometer Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-11 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Output Bearing, 5 ID x 51⁄ 2 OD x 0.920 inch . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Slinger, 4.766 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-18 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Seal Drain, 1⁄4-18 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29525019 Cover. . . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29525019 Cover. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-11 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6772162 29525020 23012031 107393 29525019 * 29543999 552868
1 1 1 2 1 1 1
1 1 1 2
2 1 2 4
4 1 4 8
1 1
2 2
4 4
6772158 29544561 6768536 6768417 6768418 2043587 * 23016147 6838043 103325 271569 6838044 6838040 6838039 6838041 23047997 6768827 223435 6880756 6838042 * 6773311 6757563 103345 271579
1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1
1 1 1 1 1
1 2 2 2 2
2 4 4 4 4
2 1 1 1 1 1 1 1 1 8 8 1
4 2 2 2 1 1 1 1 2 16 16 1
8 4 4 4 2 2 2 2 4 32 32 2
1 1 1 1
2 2 2 2
4 4 4 4
29536988 119247 23012035
1 1 2
1 1 2
2 1 4
4 2 8
29500034 23049131 145372 103325 271569
2 1 4 1 1
2 1 4 1 1
4 1 4 2 2
8 2 8 4 4
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
21–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Rear Cover And Speedometer, Figure 21A Same As Group A, Except For Parts Listed Below. REF NO. 19 21
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Not Used In This Group. Not Used In This Group.
GROUP C Rear Cover And Speedometer, Figure 21A Same As Group A, Except For Parts Listed Below. 30–31 32
Not Used In This Group. Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015481
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
1 1
1
1
2
1 1 1 1
1 1 1 1
1 2 1 2
2 4 2 4
GROUP D Rear Cover And Speedometer, Figure 21A Same As Group A, Except For Parts Listed Below. 8 9–14
Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group.
GROUP E Rear Cover And Speedometer, Figure 21A Same As Group A, Except For Parts Listed Below. 8 9–14 30–31 32
Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group. Not Used In This Group. Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015481
GROUP F Rear Cover And Speedometer, Figure 21A Same As Group A, Except For Parts Listed Below. 8 9–14 26 27 30–31 33 34 35 36
Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group. Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536893 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536396 * Not Used In This Group. Speed Sensor Assembly, Output. See SIL 8-TR-06. . . . . . . . . . . . . . . 29543432 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 Bolt, 5⁄16-18 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098
* Serviced Only As An Assembly—Not Available As A Detail Part.
21–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G Rear Cover And Speedometer, Figure 21B REF NO. 1 2 3 4 5 6 7 8 9–11 12 13 14
PART NO.
NOMENCLATURE Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 5.781 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Seal Assembly, Oil, 4.506 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6772162 6759109 23047997 6833616 ** 107393 6833617 *** 23012038 23012035
1 1 1 1 2 1 1 2
1 1 1
2 2 2
4 4 4
2
4
8
1 2
2 4
4 8
23045094 23049131 145372
2 1 4
2 1 4
4 1 4
8 2 8
23012035
2
2
4
8
29500034 29527113 107393 29525021 *
2 1 2 1
2 1 2
4 1 4
8 1 8
GROUP H Rear Cover And Speedometer, Figure 21B Same As Group G, Except For Parts Listed Below. 4–7 8 8 9 10 11
Not Used In This Group. Plug, Pipe, 1⁄4-18. Used Prior To 29525021 Adapter. . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29525021 Adapter. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
21–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
25 24
26
1 2
28 4 5
29
27
20
30
19
31
32
3
33 34
30
21
22
35
23 36 40 53
48
52 37 38
51
6 7
42 8
9
10
39
49
41
43 44
50
45
46 11
12 47
14 15 13
18 16 17 V07496
Figure 22. Transfer Gear Housing And Speedometer
22–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Transfer Gear Housing And Speedometer, Figure 22 REF NO. 1 2 3 4
5 6–19 20 21 22 23 24 25 26 27–28 29
30 31 32 33 34 35 36 36 37 37 38 39 40 41 42 43 44
NOMENCLATURE
PART NO.
Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Seal Assembly, Oil, 5.256 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773186 Retainer, Output Bearing. When Replacing 6884085 Output Bearing Retainer With 29538481 Retainer, Also Replace 6884084 Transfer Gear Housing Assembly With 29528629 Housing Assembly, 23012035 Plugs With 29500034 Plug Assemblies, And 23017377 Plug With 29525049 Plug Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538481 O-ring, 6.484 inch ID. Used With 6884085 Output Bearing Retainer Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884080 Not Used In This Group. Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772162 Not Used In This Group. Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9437787 Not Used In This Group. Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016069 Plug, Square Socket Pipe, 11⁄4-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012033 Pickup, Magnetic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544188 Not Used In This Group. Housing Assembly, Transfer Gear. When Replacing 6884084 Transfer Gear Housing Assembly With 29528629 Housing Assembly, Also Replace 6884085 Output Bearing Retainer And 6884080 O-ring With 29538481 Retainer, 23012035 Plugs With 29500034 Plug Assemblies, And 23017377 Plug With 29525049 Plug Assembly. . . . . . . . . . . . . . . 29528629 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528628 * Baffle, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771140 Lockwasher, Internal-Tooth, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . 115549 Bolt, 3⁄8-16 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179835 Plug, Square Socket Pipe, 1-111⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . 23012034 Plug, Pipe, 1⁄4-18. Used Prior To 29528628 Housing. . . . . . . . . . . . . . . 23012035 Plug Assembly, 7⁄16-20. Used Starting With 29528628 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528628 Housing. . . 23017377 Plug Assembly, 11⁄16-12. Used Starting With 29528628 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 Screw, Drive, No, 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011216 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103319 Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011194
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 6 6 1
6 6 1
12 12 2
24 24 4
1
1
1
2
1
1
2
4
1
1
2
4
1
1
2
4
1 1 1
1 1 1
1 2 1
2 4 2
1 4 1 1 2 2 1 2
1 4
1 8
1 16
1 2 2 1 2
1 4 4 2 4
2 8 8 4 8
2 1
2 1
4 2
8 4
1 1 4 1 1 1 1 1
1 1 4 1 1 1 1 1
2 1 4 2 1 2 2 1
4 2 8 4 2 4 4 2
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
22–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Transfer Gear Housing And Speedometer, Figure 22 REF NO. 45 46 47 48 49 50 51 52 53
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011195 Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011196 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 Gasket, Inspection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770879 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838
1 1 1 6 6 2 1 20 20
1 1 1 6 6 2 1 20 20
1 2 2 12 12 4 1 40 40
2 4 4 24 24 8 2 80 80
2
2
2
4
6 6
6 6
12 12
24 24
1 2 1 1 AR AR 6 6 1 1
1 2 1 1 1 1 6 6 1 1
1 4 2 1 2 2 12 12 1 2
2 8 4 2 4 4 24 24 2 4
1 1 1
1
2
4
1
1
2
1 1
1 1
1 2
2 4
GROUP B Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 24–25 51
Not Used In This Group. Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
GROUP C Transfer Gear Housing And Speedometer, Figure 22 NOTE: See SIL 62-TR-81 For Important Service Information. Same As Group A, Except For Parts Listed Below. 1 2 3–5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19
Bolt, 1⁄ 2-13 x 13⁄8 inch. Used Starting With S/N 3110088032. . . . . . . . . 179884 Lockwasher, 1⁄ 2 inch. Used Starting With S/N 3110088032. . . . . . . . . . 103323 Not Used In This Group. Retainer, Bearing. Used Starting With S/N 3110088032. . . . . . . . . . . . 6757585 Bolt, 1⁄ 2-20 x 11⁄ 4 inch. Used Starting With S/N 3110088032. . . . . . . . . 455012 Lockstrip. Used Starting With S/N 3110088032. . . . . . . . . . . . . . . . . . . 6755269 Retainer, Output Shaft. Used Starting With S/N 3110088032. . . . . . . . 6769476 Shim, 0.025 inch. Used Starting With S/N 3110088032. . . . . . . . . . . . . 6772140 Shim, 0.005 inch. Used Starting With S/N 3110088032. . . . . . . . . . . . . 6772141 Bolt, 1⁄ 2-13 x 11⁄ 2 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . 186725 Lockwasher, 1⁄ 2 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . . 103323 Retainer Assembly, Output Bearing. Used Prior To S/N 3110088032. . 6768878 Slinger, 4.766 inch OD. Used Prior To S/N 3110088032. . . . . . . . 6757563 Seal Assembly, Oil, 4.756 inch OD. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 Retainer, Output Bearing. Used Prior To S/N 3110088032. . . . . . 6768877 Nipple, Seal Drain, 1⁄ 4-18 x 4 inch. Used Prior To S/N 3110088032. . . 119247 Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch. Used Prior To S/N 3110088032. . . . . . . . . . . . . . . . . . . . . . . . . . . 6770677 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563
*
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
22–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Transfer Gear Housing And Speedometer, Figure 22 NOTE: See SIL 62-TR-81 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 22 23 24–26 27 28 29 31 36 36 37 37 51
PART NO.
NOMENCLATURE Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23047957
1
1
2
4
103345 271577 29528627 29528626 * 23012035
1 1 1 1 2
1 1 1
2 2 1
4 4 1
2
4
8
29500034 23017377
2 1
2 1
4 2
8 4
29525049 6770878
1 2
1 2
2 2
4 4
1 2 1 1 AR AR 1
1 2 1 1 1 1 1
1 4 2 1 2 2 2
2 8 4 2 4 4 4
23047957
1
1
2
4
29528627 29528626 * 23012035
1 1 2
1
1
1
2
4
8
29500034 23017377
2 1
2 1
4 2
8 4
29525049 6770878
1 2
1 2
2 2
4 4
GROUP D Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3–5 6 7 8 9 10 10 19 22 23 24–25 29 31 36 36 37 37 51
Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6757585 455012 6755269 6769476 6772140 6772141 6758563
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
22–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO. 1–5 19 22 24–25 29 31 36 36 37 37 51
PART NO.
NOMENCLATURE
Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 Not Used In This Group. Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1 1 2
1
1
1
2
4
8
2 1
2 1
4 2
8 4
1 2
1 2
2 2
4 4
1
1
2
4
1 1 1 1 2
1 1 1
2 2 1
4 4 1
2
4
8
2 1
2 1
4 2
8 4
1 2
1 2
2 2
4 4
1 1
1 1
2 1
4 2
1
1
2
4
GROUP F Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 1–5 19 22 24–26 27 28 29 31 36 36 37 37 51
Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 Not Used In This Group. Not Used In This Group. Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
GROUP G Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3 4 5 19
Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
22–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO. 21 22 29 31 36 36 37 37
PART NO.
NOMENCLATURE Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23041451
1
1
2
4
29528627 29528626 * 23012035
1 1 2
1
1
1
2
4
8
29500034 23017377
2 1
2 1
4 2
8 4
29525049
1
1
2
4
6773311 6757555
1 1
1 1
2 1
4 2
6758563 23041451
1 1
1 1
2 2
4 4
103345 271577 29528627 29528626 * 23012035
1 1 1 1 2
1 1 1
2 2 1
4 4 1
2
4
8
29500034 23017377
2 1
2 1
4 2
8 4
29525049
1
1
2
4
6773311 6757555
1 1
1 1
2 1
4 2
6758563 23041451
1 1
1 1
2 2
4 4
GROUP H Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3 4 5 19 21 22 26 27 28 29 31 36 36 37 37
Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP J Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3 4 5 19 21
Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
22–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J
(cont’d)
Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO. 22 24–25 29 31 36 36 37 37 51
NOMENCLATURE
PART NO.
Not Used In This Group. Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1 1 2
1
1
1
2
4
8
2 1
2 1
4 2
8 4
1 2
1 2
2 2
4 4
1 1
1 1
2 1
4 2
1 1
1 1
2 2
4 4
1 1 1 1 2
1 1 1
2 2 1
4 4 1
2
4
8
2 1
2 1
4 2
8 4
1 2
1 2
2 2
4 4
GROUP K Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3 4 5 19 21 22 24–26 27 28 29 31 36 36 37 37 51
Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451 Not Used In This Group. Not Used In This Group. Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 Bolt, 5⁄8-18 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271577 Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * Plug, Pipe, 1⁄4-18. Used Prior To 29528626 Housing. . . . . . . . . . . . . . . 23012035 Plug Assembly, 7⁄16-20. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Square Head Pipe, 3⁄4-14. Used Prior To 29528626 Housing. . . . 23017377 Plug Assembly, 11⁄16-12. Used Starting With 29528626 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
* Serviced Only As An Assembly—Not Available As A Detail Part.
22–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO. 3 4 5 6 7 8 9 10 10 19 21 22 23 24–25 29 31 36 37
PART NO.
NOMENCLATURE Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6773311 6757555
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
2 1
4 2
6757585 455012 6755269 6768324 6772140 6772141 6758563 23041451
1 2 1 1 AR AR 1 1
1 2 1 1 1 1 1 1
1 4 2 1 2 2 2 2
2 8 4 2 4 4 4 4
23047957
1
1
2
4
29528627 29528626 * 29500034 29525049
1 1 2 1
1
1
1
2 1
4 2
8 4
6758563
1
1
2
4
23047957
1
1
2
4
29528627 29528626 * 29500034 29525049 6770878
1 1 2 1 2
1
1
1
2 1 2
4 2 2
8 4 4
1 1
1 1
2 1
4 2
1
1
2
4
GROUP M Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 1–5 19 22 23 24–25 29 31 36 37 51
Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP N Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. 3 4 5 19
Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757555 Not Used In This Group. Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758563
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
22–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP N
(cont’d)
Transfer Gear Housing And Speedometer, Figure 22 Same As Group A, Except For Parts Listed Below. REF NO. 22 23 24–25 29 31 36 37 51
NOMENCLATURE
PART NO.
Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 Not Used In This Group. Housing Assembly, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528627 Housing, Transfer Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528626 * Plug Assembly, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug Assembly, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 Cover, Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770878
22–2.8
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1 1 2 1 2
1
1
1
2 1 2
4 2 2
8 4 4
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
22–2.9
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 1
3
5 4
6
7
3 8
9
10 11
15 12 16
13 14
17 18
19 20
V07422
Figure 23. Transfer Gear
23–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Transfer Gear, Figure 23 REF NO. 1 2 3 4 5 6 7 8–9 10 11 12 13 14 15–20
PART NO.
NOMENCLATURE Bearing Kit. Kit Contains 23047974 Ball Bearing Assembly and 29507726 Instruction Sheet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Transfer Drive Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Gear, 2.780 ID x 3.760 OD x 0.712 inch . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Transfer Drive Output Bearing, 2.520 ID x 3.515 OD x 1.460 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29507728 6838580 29530100 6837349 6837350 * 6757536
2 1 2 1 1 1
2 1 2 1
4 1 4 1
8 2 8 2
1
1
2
6757534
1
1
1
2
6774044 23012928
1 1
1 1
1 1
2 2
6757534 23047957
1 1
1 1
1 2
2 4
6770677
1
1
1
2
1
1
1
2
1
1
1
2
1 1
1 1
1 1
2 2
GROUP B Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 2
10 12 13–14
Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 Not Used In This Group. Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 Not Used In This Group.
GROUP C Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 2
7 10 14
Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 Not Used In This Group. Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
23–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO. 7 10 14
PART NO.
NOMENCLATURE
Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1
1
1
2
1 1
1
1
2
AR AR 1 1 2
1 1 1 1 2
2 2 1 2 4
4 4 2 4 8
1 1
1 1
1 1
2 2
AR AR 1
1 1 1
2 2 1
4 4 2
GROUP E Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 7 10
Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 Not Used In This Group.
GROUP F Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 2
8 10 14 17 17 18 19 20
Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770646 *** Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769476 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012
GROUP G Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 2
9 10 14 17 17 18
Gear, Transfer Drive Input. When Replacing 6779082 Transfer Drive Input Gear With 23047087 Gear, Also Replace 6779035 Main Output Shaft With 23047088 Shaft. . . . . . . . . . . . . . . . . . . . . . . . . 23047087 Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770094 Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769476
(continued on next page) *** No Longer Available From Allison Transmission.
23–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. REF NO. 19 20
PART NO.
NOMENCLATURE
Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 2
1 2
2 4
4 8
1 1
1 1
1 2
2 4
1 1
1 1
1 1
2 2
AR AR 1 1 2
1 1 1 1 2
2 2 1 2 4
4 4 2 4 8
1
1
1
2
1
1
1
2
GROUP H Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 7 10–14 15 16
Not Used In This Group. Not Used In This Group. Gear, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884082 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9437787
GROUP J Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 2 9 10 13–16 17 17 18 19 20
Gear, Transfer Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23047087 6770094
6772140 6772141 6768324 6755269 455012
GROUP K Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 10 12 13–14
Not Used In This Group. Spacer, Transfer Drive Output Shaft, 3.360 ID x 4 OD x 0.965 inch . . . 6759314 Not Used In This Group.
GROUP L Transfer Gear, Figure 23 Same As Group A, Except For Parts Listed Below. 13
Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041451
20100201
Copyright © 2010 Allison Transmission, Inc.
23–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
14 2 4 5 16
15 17 18
19 6 3
7 8 9
10 11
20
21
12 23
22 24
25
26
27 28
V07973.01.00.eps
Figure 24. Transfer Gear Housing Cover And Speedometer
24–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
13
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Transfer Gear Housing Cover And Speedometer, Figure 24 REF NO. 1 2 3 4 5 6 7–11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NO.
NOMENCLATURE Gasket, Transfer Gear Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Retainer Assembly, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Slinger, 4.766 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Seal Drain, 1⁄4-18 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6756313 6771509
1 1
1 1
2 1
4 1
103323 179887 6758563
26 26 1
26 26 1
52 52 2
104 104 4
103323 186725
6 6
6 6
12 12
24 24
6768878 6768877 * 6773311 6757563 119247 6757602 552868 29544561 6768536 6768417 6768418 2043587 * 23016147
1 1 1 1 1 1 1 1 1 1 1 1 2
1
1
2
1 1 1 1 1 1 1 1 1
2 2 1 1 2 2 2 2 2
4 4 2 2 4 4 4 4 4
2
4
8
1
1
1
1
1
1
1
1
AR AR
1 1
2 2
4 4
GROUP B Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3 12–13 15–19
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 Not Used In This Group. Not Used In This Group.
GROUP C Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 6 7 7
Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884078 Not Used In This Group. Shim, Bearing Retainer, 0.003 inch, Selective . . . . . . . . . . . . . . . . . . . 23015620 Shim, Bearing Retainer, 0.010 inch, Selective . . . . . . . . . . . . . . . . . . . 23015621
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
24–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO. 7 7 8 9 11 13 14 15–19
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Shim, Bearing Retainer, 0.020 inch, Selective . . . . . . . . . . . . . . . . . . . 23015622 Shim, Bearing Retainer, 0.040 inch, Selective . . . . . . . . . . . . . . . . . . . 23015623 Plate, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016152 O-ring, 6.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884080 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884079 Bolt, 1⁄ 2-13 x 15⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179886 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 Not Used In This Group.
AR AR 1 1 1 6 1
1 1 1 1 1 6 1
2 2 1 2 1 12 1
4 4 2 4 2 24 2
1 6
1 6
1 12
2 24
1
1
1
1
1 1 6
1 1 6
1 1 12
1 2 24
GROUP D Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 11 13 15–19
Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Bolt, 1⁄ 2-13 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 Not Used In This Group.
GROUP E Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037
GROUP F Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3 11 13 15–19
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 Not Used In This Group.
24–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO. 2 6–7 10 11 13 14 15–19
PART NO.
NOMENCLATURE Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23017579
1
1
1
1
6779038 29538482 179884 6837321
1 1 6 1
1 1 6 1
2 1 12 1
4 2 24 2
1
1
1
2
1 1 6 1
1 1 6 1
1 1 12 1
1 2 24 2
23017579
1
1
1
1
6779038 29538482 179884 6837321
1 1 6 1
1 1 6 1
2 1 12 1
4 2 24 2
6771300
1
1
1
2
GROUP H Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 14
Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321
GROUP J Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3 11 13 14 15–19
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
6779037 6757585 179884 6837321
GROUP K Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 6–7 10 11 13 14 15–20 22–26 28
Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
Copyright © 2010 Allison Transmission, Inc.
24–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO. 11 13 15–20 22–26 28
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300
1 6
1 6
1 12
2 24
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
1 6 1
1 6 1
1 12 1
2 24 2
1
1
1
2
1
1
1
2
1
1
1
2
GROUP M Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3 12–13 14 15–20 22–26 28
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779037 Not Used In This Group. Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300
GROUP N Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 11 13 14 15–20 22–26 28
Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Bolt, 1⁄ 2-13 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179884 Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300
GROUP P Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 14 20 22–26 28
Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300
24–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP Q Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. REF NO. 2 3 11 13 14 15–20 22–26
PART NO.
NOMENCLATURE Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6779037 6757585 179884 6837321
1 1 6 1
1 1 6 1
1 1 12 1
1 2 24 2
6779037 6757585 179884 6837321
1 1 6 1
1 1 6 1
1 1 12 1
1 2 24 2
6771300
1
1
1
2
1
1
1
2
1
1
1
2
GROUP R Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 2 3 11 13 14 15–20 22–26 28
Not Used In This Group. Cover, Transfer Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP S Transfer Gear Housing Cover And Speedometer, Figure 24 Same As Group A, Except For Parts Listed Below. 12–13 14 15–20 22–26 28
Not Used In This Group. Shield, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837321 Not Used In This Group. Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300
20100201
Copyright © 2010 Allison Transmission, Inc.
24–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
14 15
16 17 18 19
59
58
20
21 22
57 56
55
1
54
61
2
3
60 52
4 51
23 24 25
5
6
50
8
12 13
73 72
71
53
70
9
27
10
7
69 67
26
28
68 66
11
30 31
65 64
32
29
63
35
62
33 34
38
36 37
39 40 41 42
43 44 45 46
47
48
49 V09579.01.00
Figure 25. Disconnect Clutch
25–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Disconnect Clutch, Figure 25 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 NI NI NI 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
29 30 31 32 33 34 35 36 NI NI NI 37
PART NO.
NOMENCLATURE Coupling, Output Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.593 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Disconnect Clutch Housing Adapter . . . . . . . . . . . . . . . . . . . . Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Transfer Drive Output. When Replacing 29503131 Transfer Drive Output Shaft With 6880778 Shaft, Also Replace 29503132 Output Drive Coupling With 6880776 Coupling. . . . . . . Not Used In This Group. Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6779036 6754835 6779038 6779039
1 1 1 1
1 1 1 1
1 2 2 1
2 4 4 2
6772012
1
1
2
4
6779041 103323 179887 23012852 23014948 23014064 23014065 23014949 * 6755193 6751633 6754783 6751630 6756388 5171417 145657 23047977 6755672 6772011 103323 179885 6773311
1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1
1 6 6 1 1 1 1
1 12 12 1 2 2 2
2 24 24 2 4 4 4
1 1 1 1 1 1 2 1 1 1 6 6 1
1 2 2 1 1 2 4 2 2 1 12 12 2
2 4 4 2 2 4 8 4 4 2 24 24 4
23047980
1
1
2
4
6880778
1
1
1
2
6772008 6772012 6779041 103323 179892 23012852 23014948 23014064 23014065 23014949 * 6755193
1 1 1 6 6 1 1 1 1 1 1
1 1 1 6 6 1 1 1 1
1 2 1 12 12 1 2 2 2
2 4 2 24 24 2 4 4 4
1
1
2
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. NI— Not Illustrated. 20100201
Copyright © 2010 Allison Transmission, Inc.
25–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Disconnect Clutch, Figure 25 REF NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51
52 53 54 55 56 57 58 59 60 NI NI NI 61 62 63 64 65 66 67 68 69 70 71 72 73
NOMENCLATURE
PART NO.
Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6751633 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6754783 Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751630 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756388 Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5171417 Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047977 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755672 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772011 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047957 Coupling, Output Drive. When Replacing 29503131 Output Drive Coupling With 6880776 Coupling, Also Replace 29503131 Transfer Drive Output Shaft With 6880778 Shaft. . . . . . 6880776 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 Not Used In This Group. Adapter, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772008 Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772012 Housing, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779041 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179892 Fork, Shifter, Disconnect Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012852 Rod Wiper And Oil Seal Kit. See SIL 6-TR-82. . . . . . . . . . . . . . . . . . . . . 23014948 Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * Shaft, Disconnect Clutch Shifter Fork . . . . . . . . . . . . . . . . . . . . . . . . . . 6755193 Ring, Retaining, External, 1.030 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6751633 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6754783 Coupling, Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6751630 Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756388 Spring, Detent, 7⁄16 OD x 21⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5171417 Ball, Detent, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145657 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047977 Gasket, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755672 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772011 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2-13 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179885 Seal Assembly, Oil, 4.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773311
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 2 1 1 1 6 6 1 1
1 1 1 1 1 2 1 1 1 6 6 1 1
2 2 1 1 2 4 1 2 1 12 12 2 2
4 4 2 2 4 8 2 4 2 24 24 4 4
1 1
1 1
1 2
2 4
1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 6 6 1
1 1 1 6 6 1 1 1 1
1 2 1 12 12 1 2 2 2
2 4 2 24 24 2 4 4 4
1 1 1 1 1 1 2 1 1 1 6 6 1
1 2 2 1 1 2 4 1 2 1 12 12 2
2 4 4 2 2 4 8 2 4 2 24 24 4
* Serviced Only As An Assembly — Not Available As A Detail Part. NI— Not Illustrated.
25–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO. 27 28 29 50–73
PART NO.
NOMENCLATURE
Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 Shaft, Transfer Drive Output. Used Prior To S/N 3110088032. See SIL 62-TR-81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323 Shaft, Transfer Drive Output. Used Starting With S/N 3110088032. . . 6779043 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1 1
1 1
1 1
2 2
1
1
2
4
1
1
1
2
1
1
2
4
1
1
1
2
1
1
2
4
1
1
1
2
GROUP C Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. 27–28 30–49 50 51–52 53
Not Used In This Group. Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323
GROUP D Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. 1–25 27–28 30–49 50 51–52 53
Not Used In This Group. Not Used In This Group. Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047980 Not Used In This Group. Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759323
GROUP E Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. 5 8 11–25 26 27–73
Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117919 Not Used In This Group. Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Not Used In This Group.
20100201
Copyright © 2010 Allison Transmission, Inc.
25–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. REF NO. 5 6 7 8 11–25 26 27–73
NOMENCLATURE
PART NO.
Plug, Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117919 Not Used In This Group. Gasket, Disconnect Clutch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779038 Not Used In This Group. Not Used In This Group. Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6757585 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1
1
2
4
1
1
1
2
6 1 1 1 1 1 1 1 1 1 1
6 1 1 1
12 2 2 2
24 4 4 4
1 1 1 1
1 2 2 2
2 4 4 4
1
1
2
GROUP G Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. 27–73
Not Used In This Group.
GROUP H Disconnect Clutch, Figure 25 Same As Group A, Except For Parts Listed Below. 1–5 10 12 NI NI NI 28 36 NI NI NI 51 55–73
Not Used In This Group. Bolt, 1⁄ 2-13 x 23⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179892 Rod Wiper And Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014948 Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * Shaft, Transfer Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880778 Rod Wiper And Oil Seal Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014948 Seal Assembly, Oil, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23014064 Seal, Rod Wiper, 1.878 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . 23014065 Instruction Sheet No. 156 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014949 * Coupling, Output Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880776 Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part. NI— Not Illustrated.
25–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
11
PARTS CATALOG PC1860EN
12
15 14
10 9
13
8
7
16
1
6 5 17
2
18
4 3
19
22
20 21 24 23
25 26 V09578.01.00
Figure 26A. Oil Pan
20100201
Copyright © 2010 Allison Transmission, Inc.
26–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3 6 7 4
6 6
5
7 6
V07423
Figure 26B. Oil Pan
26–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Oil Pan, Figure 26A 5 Inch Pan, Right-Side Screen REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13–16 17 18 19 19 20 21 22 23–26
PART NO.
NOMENCLATURE Gasket, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Hd Pipe, 3⁄4-14. Used Prior To 29525024, 29525026, And 29525028 Pans. . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12. Used Starting With 29525024, 29525026, And 29525028 Pans. See SIL 20-TR-96. . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄32 inch . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6758437 29525027 29525026 * 6758473 6882702 23011216 186630 103319 23011194 23011195 23011196 186630
1 1 1 1 1 1 1 1 1 1 1 1
1 1
2 1
4 2
1 1 1 1 1 1 1 1 1
1 2 1 2 2 1 1 1 2
2 4 2 4 4 2 2 2 4
103321 179838
6 6
6 6
12 12
24 24
23017377
1
1
2
4
29525049 103321 9418964 23016149
1 4 4 24
1 4 4 24
2 8 8 48
4 18 18 96
1 1 1 1
1
1
2
1 1
1 2
2 4
GROUP B Oil Pan, Figure 26A 5 Inch Pan, Left-Side Screen Same As Group A, Except For Parts Listed Below. 2–4 19 23 24 25 26
Not Used In This Group. Not Used In This Group. Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 11⁄16-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29525025 29525024 * 6758473 29525049
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
26–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Oil Pan, Figure 26A 8 Inch Pan, Right-Side Screen Same As Group A, Except For Parts Listed Below. REF NO. 2 3 6 11–12 13 14 15 16
PART NO.
NOMENCLATURE Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Oil Strainer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29525029 29525028 * 29520043
1 1 1
1
1
2
1
1
2
29520044 29520046 29520047 23014107
1 1 1 1
1 1 1 1
1 2 1 2
2 4 2 4
6833619 103321 179838 23016068
1 28 28 1
1 28 28 1
2 56 56 1
4 112 112 2
6758557 6758486
4 2
4 2
8 4
16 8
6768981
1
1
2
4
6768989 6758557 6758486
1 2 1
1 2 1
1 4 2
2 8 4
GROUP D Oil Pan, Figure 26B Dual-Drain Cover 1 2 3 4 5 6 7
Gasket, Oil Drain Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP E Oil Pan, Figure 26B Single-Drain Cover Same As Group D, Except For Parts Listed Below. 1 4 5 6 7
Gasket, Oil Drain Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly—Not Available As A Detail Part.
26–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
REVERSED FILTER INSTALLATION
45 38 37 36 35 34
44 43
42 40 39
32 31
41
33
1
3
2
2 49
43
51
50
48 2
2
30
47
4
5
12
2 10
13
14
15
16 46
18
11 20 6
9
7 8
17 19
29
22 26
28 27
21 25
24 23
V06820
Figure 27A. Main Pressure Regulator Valve And Oil Filter
20100201
Copyright © 2010 Allison Transmission, Inc.
27–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5 4 3
2 3
6
1
7
8
21 9
11
18
19
20
17
10 16 15
27
14 13 12 OUTLET INLET
26 OUTLET
22 INLET
25 MOUNTING SURFACE
24 23
V07424
Figure 27B. Main Pressure Regulator Valve And Oil Filter
27–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Pressure Regulator Valve And Oil Filter, Figure 27A AC Brand Direct Mount Oil Filter REF NO. 1 2 3 4 5 6 7 7 8 9 10 11 12 13 13 14 15 16 17 18
19 20 21 22 23 24–51
PART NO.
NOMENCLATURE Bolt, 7⁄16-14 x 7 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Filter Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Set, 5⁄16-18 x 17⁄32 inch . . . . . . . . . . . . . . . . . . Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Main Pressure Regulator Valve, 0.800 OD x 41⁄ 2 inch . . . Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Gasket, Annular Copper, 1.406 ID x 13⁄4 inch OD . . . . . . . . . . . . . Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . Filter Assembly, Oil. Service 25011747 Oil Filter Assembly With 29530556 Filter Assembly. See SIL 22-TR-84 And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, AC Filter Bypass Valve Plug . . . . . . . . . . . . . . . . . . . . . . Washer, AC Filter Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . Element Assembly, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, AC Filter Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, AC Filter Center Shell Stud . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
9415092 *** 9422848 29525012 6770521 9409045 29525040 23012035
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 5 9 2 1 2 1 1
5 9 2 1 2 1 1
10 18 4 2 4 1 2
20 36 8 4 8 2 4
29500034 9417797 29525039 6770075 6758907 6758508 6768264 6769783 6776680 6760112 6758461 23016548
1 1 1 1 1 1 AR AR 1 1 1 1
1 1 1 1 1 1 2 2 1 1 1 1
2 2 1 1 1 2 4 4 1 2 2 2
4 4 1 2 2 4 8 8 2 4 4 4
29530556 29544517 29544518 25011193 29544515 29544516
1 1 1 2 2 2
1 1 2 2 2
2 2 4 4 6
4 4 8 8 20
GROUP B Main Pressure Regulator Valve And Oil Filter, Figure 27A AC Brand Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve Same As Group A, Except For Parts Listed Below. 1 5 24 25 26 27 28
Bolt, 7⁄16-14 x 81⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.612 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Variable Stator Control Valve Adapter . . . . . . . . . . . . . . . . . . . Adapter Assembly, Variable Stator Control Valve . . . . . . . . . . . . . . . . . Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 7⁄16 x 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9411488 *** 29525012 6703225 23016548 6778492 *** 6778417 *** 141255
5 2 1 1 1 1 5
2 1 1
4 2 2
8 4 4
5
10
20
(continued on next page) *** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
27–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 27A AC Brand Direct Mount Oil Filter With Variable Torque Converter Stator Control Valve Same As Group A, Except For Parts Listed Below. REF NO. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Adapter, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . . . 6778473 Gasket, Variable Stator Control Valve Body . . . . . . . . . . . . . . . . . . . . . 6778451 Spring, Check Ball Return, 5⁄16 OD x 0.710 inch . . . . . . . . . . . . . . . . . . 6778422 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 Body Assembly, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . 6779647 Body, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 6779645 Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . . . . . . . . . . . 6772740 Plug, Cutoff, Variable Stator Control Valve . . . . . . . . . . . . . . . . . . 6831528 O-ring, 0.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6750558 Plug, Cutoff Valve Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771378 Valve, Variable Stator Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778430 Spring, Variable Stator Control Valve, 0.930 inch OD x 4.450 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . 6830323 Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6703212 Plug Assembly, Valve Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778411 Plug, Square Socket Pipe, 1⁄4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444654 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179848
*** *** ** ***
***
1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 5 5
1
2
4
1
2
4
1 1 1 1
2 1 2 1 1
4 2 4 2 2
1 1 3 5 5
2 1 6 10 10
4 2 12 20 20
16
32
64
3 1 1 1
6 1 2 2
12 1 4 4
1
2
4
GROUP C Main Pressure Regulator Valve And Oil Filter, Figure 27A AC Brand Reversed Direct Mount Filter Same As Group A, Except For Parts Listed Below. 1 2 3 5 46 47 48 49 50 51
Bolt, 7⁄16-14 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274499 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Bolt, 7⁄16-14 x 51⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187425 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Adapter, Oil Filter, Reversed Filter Installation . . . . . . . . . . . . . . . . . . . 6773790 Plug, Square Head Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017377 Bolt, Hexlock, 7⁄16-14 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416011 Bolt, 7⁄16-14 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179874 Bolt, 7⁄16-14 x 61⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451309 Gasket, Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521
*** ***
*** ***
4 16 3 3 1 1 1 3 2 1
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
27–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Main Pressure Regulator Valve And Oil Filter, Figure 27A Reversed Direct Mount Filter Same As Group A, Except For Parts Listed Below. REF NO. 1 2 3 5 18 46 47 48 49 50 51
PART NO.
NOMENCLATURE Bolt, 7⁄16-14 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Oil Filter, Reversed Filter Installation . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 3⁄4-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 61⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Filter Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23045473 *** 9422848 23045474 *** 9409045
4 16 3 3
29530556 6773790 23017377 179862 179874 *** 451309 *** 6770521
16
32
64
3
6
12
1 1 1 1 3 2 1
1 1 1 1
1 1 2 2
2 1 4 4
1
2
4
29530556 9421651 29509735 29525012 29529657 23018950 29510910 29512863 9409045 9422848 29525040 9417797 23012035
1 2 5 3 1 2 2 2 4 4 1 1 1
1 2 5 3 1 2 2 2 4 4 1 1 1
1 4 10 6 2 4 4 4 8 8 1 2 2
2 8 20 12 4 8 8 8 16 16 2 4 4
29500034 29525039 6770075 6758907 6758508 6768264 6769783 6776680 6760112 6758461
1 1 1 1 1 AR AR 1 1 1
1 1 1 1 1 2 2 1 1 1
2 1 1 1 2 4 4 1 2 2
4 1 2 2 4 8 8 2 4 4
GROUP E Main Pressure Regulator Valve And Oil Filter, Figure 27B Direct Mount Oil Filter 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21
Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . Sealring, 88.20 mm ID. See SIL 2-TR-86. . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . O-ring, 1.860 inch ID. See SIL 2-TR-86. . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . Screw, Hex Socket Set, 5⁄16-18 x 17⁄32 inch . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Main Pressure Regulator Valve, 0.800 OD x 41⁄ 2 inch . . . Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . Gasket, Annular Copper, 1.406 ID x 13⁄4 inch OD . . . . . . . . . . . . . Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) *** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
27–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 27B Direct Mount Oil Filter REF NO. 22 23–27
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23016548 Not Used In This Group.
1
1
2
4
7 7
7 7
14 14
28 28
1 1 1 1 2
1 1 1 1 2
1 2 2 2 2
2 4 4 4 4
7 7
7 7
14 14
28 28
7 7
7 7
14 14
28 28
GROUP F Main Pressure Regulator Valve And Oil Filter, Figure 27B Remote Mount Oil Filter (Pipe Thread) Same As Group E, Except For Parts Listed Below. 1–8 9 10 23 24 25 26 27
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530557 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . . 29510912 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . . 29529657 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129
GROUP G Main Pressure Regulator Valve And Oil Filter, Figure 27B Remote Mount Oil Filter Same As Group E, Except For Parts Listed Below. 9 10
7⁄16-14
31⁄ 2
Bolt, Hexlock, x inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848
GROUP H Main Pressure Regulator Valve And Oil Filter, Figure 27B Main Pressure Regulator Valve Only Same As Group E, Except For Parts Listed Below. 1–8 9 10
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848
27–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J Main Pressure Regulator Valve And Oil Filter, Figure 27B Remote Mount Oil Filter (Straight Thread) Same As Group E, Except For Parts Listed Below. REF NO. 1–8 9 10 23 24 25 26 27
PART NO.
NOMENCLATURE Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
9409045 9422848 29542419 29510912 23018958 29529657 29519129
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 7 7 1 1 1 1 2
7 7 1 1 1 1 2
14 14 1 2 2 2 2
27–2.5
28 28 2 4 4 4 4
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
27–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3 2
1
2
4
5
15 14 9 13 8 12 11
7
16
10
17
6
17
19
20 18
V07425
Figure 28A. Lockup Control Valve (Hydraulic)
20100201
Copyright © 2010 Allison Transmission, Inc.
28–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
18
24
23
27
17 15
25 26
16 22
14
21
30 20
12
29 28
11 19 13
10
9
8 5
7 6
4 1
3
2
V09582.01.00
Figure 28B. Lockup Control Valve (CEC)
28–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Lockup Control Valve, Figure 28A Hydraulic 1570 rpm Lockup Out REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20
PART NO.
NOMENCLATURE Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Lockup Control Valve, 0.530 ID x 2.650 inch . . . . . . . . . . Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29528534 And 29528620 Bodies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29528534 And 29528620 Bodies. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6880860 103321 179850 179841 29528618 29528534 6771929 6759373 6764333 6770023 6772137
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 9 7 2 1 1 1 1 1 1 AR
1 9 7 2 1 1 1 1 1 1 2
2 18 14 4 1 1 1 1 2 1 4
4 36 28 8 2 1 2 2 4 2 8
6769252 6758543 6771005 273921
1 1 1 2
1 1 1 2
2 1 2 4
4 2 4 8
23014911
3
3
6
12
29525044
3
3
6
12
29536843 29544508
1 1
1 1
2 2
4 4
1 1
1
2
4
1 1
1
2
4
GROUP B Lockup Control Valve, Figure 28A Hydraulic 1200 rpm Lockup Out Same As Group A, Except For Parts Listed Below. 5 13
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23045501 ** Spring, Lockup Control Valve, 0.530 ID x 2.840 inch . . . . . . . . . . 23045499
GROUP C Lockup Control Valve, Figure 28A Hydraulic 1420 rpm Lockup Out Same As Group A, Except For Parts Listed Below. 5 13
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23015049 ** Spring, Lockup Control Valve, 0.530 ID x 2.560 inch . . . . . . . . . . 6775812
** Not Serviced As An Assembly—Order Detail Parts.
20100201
Copyright © 2010 Allison Transmission, Inc.
28–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Lockup Control Valve, Figure 28A Hydraulic 1650 rpm Lockup Out Same As Group A, Except For Parts Listed Below. REF NO. 5 13
18 20
PART NO.
NOMENCLATURE
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6771322 ** Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . . 6758475 *** Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1 1
1
2
4
1 1 1 1
1 1 1
2 2 2
4 4 4
1
2
4
1 1
1 1
2 1
GROUP E Lockup Control Valve, Figure 28A Hydraulic 1850 rpm Lockup Out Same As Group A, Except For Parts Listed Below. 5 12 13 18 20
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6772032 ** Washer, Lockup Control Valve Spring . . . . . . . . . . . . . . . . . . . . . . 6769406 Spring, Lockup Control Valve, 7⁄8 OD x 2.990 inch . . . . . . . . . . . . 6769407 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 Not Used In This Group.
GROUP F Lockup Control Valve, Figure 28A No Lockup Same As Group A, Except For Parts Listed Below. 5 11 13 18 20
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6777793 ** Not Used In This Group. Spring, Lockup Control Valve, 0.794 OD x 2.810 inch. . . . . . . . . . 6758597 *** Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 Not Used In This Group.
1 1 1
GROUP G Lockup Control Valve, Figure 28A Hydraulic 1570 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. 5 6
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528619 *** Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 ***
1 1
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
28–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H Lockup Control Valve, Figure 28A Hydraulic 1250 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. REF NO. 5 6 13
PART NO.
NOMENCLATURE
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23045349 ** Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** Spring, Lockup Control Valve, 0.680 OD x 2.900 inch . . . . . . . . . . 23045210
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
1
2
4
1
2
4
1 1 1
1 2 2
2 4 4
GROUP J Lockup Control Valve, Figure 28A Hydraulic 1650 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. 5 6 13
18 20
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
6771238 ** 29528620 ***
1 1
6758475 *** 23014911
1 1
GROUP K Lockup Control Valve, Figure 28A Hydraulic 1750 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. 5 6 13
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23017052 ** Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528620 *** Spring, Lockup Control Valve, 0.690 OD x 2.838 inch. Service 6758475 Lockup Control Valve Spring With 6769252 Spring And 6772137 Shims, As Required. . . . . . . . 6758475 ***
1 1
1
GROUP L Lockup Control Valve, Figure 28A Hydraulic 1850 rpm Lockup Out, No First And Reverse Lockup Same As Group A, Except For Parts Listed Below. 5 6 12 13 18 20
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . Body, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Lockup Control Valve Spring . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 7⁄8 OD x 2.990 inch . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
23015048 ** 29528620 *** 6769406 6769407 23014911
1 1 1 1 1
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
28–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M Lockup Control Valve, Figure 28B 12V CEC1 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24–27 28 29 30
NOMENCLATURE
PART NO.
Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 Bolt, Hexlock, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29527367 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . . 6838520 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527366 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29509561 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Plug, Pipe, 1⁄8-27. Used Prior To 29527366 Body. . . . . . . . . . . . . . 23012036 Plug Assembly, 3⁄8-24. Used Starting With 29527366 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045876 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4 inch-20 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045794 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046474 O-ring, 0.676 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016824 Not Used In This Group. Cover Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045878 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 5 3 4 1 1 1 1 1 1 1
1 5 3 4 1 1 1 1 1 1 1
2 10 6 8 1 2 1 2 1 2 1
4 20 12 16 2 4 2 4 2 4 1
1 2
1 2
2 4
4 8
2 1 1 2 2 1 1 1 2 1 1
2 1 1 2 2 1 1 1 2 1 1
4 2 2 4 4 1 2 2 4 2 2
8 4 4 8 8 2 4 4 8 4 4
1 2 2
1 2 2
1 4 4
2 8 8
1 1
1 1
1 2
2 4
GROUP N Lockup Control Valve, Figure 28B 24V CEC1 Same As Group M, Except For Parts Listed Below. 5 15
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528533 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986
28–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP P Lockup Control Valve, Figure 28B 12V CEC2 Same As Group M, Except For Parts Listed Below. REF NO. 5 18 23 24 25 26 27
PART NO.
NOMENCLATURE Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29536480 29536509
1 1
1 1
1 1
2 2
12047664 12047767 12047662 12129691
1 2 1 1
1 2 1 1
2 4 2 2
4 8 4 4
6880860 9409231
1 8
1 8
2 16
4 32
9409226
1
1
2
4
29537506
1
1
1
2
1 1 1
1 1 1
1 1 2
2 2 4
GROUP Q Lockup Control Valve, Figure 28B Lockup Disabled 1 2 3 4 5–10 11 12–30
Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Lockup Disabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
GROUP R Lockup Control Valve, Figure 28B Same As Group M, Except For Parts Listed Below. 5 18 19
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29544252 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544251 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 29544263
20100201
Copyright © 2010 Allison Transmission, Inc.
28–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
28–2.7
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
5 4 3
2 1 7
8 9 10
6
11
12
13 14 15 16
17 18 19 V07974.00.00
Figure 29A. Retarder Control Valve
20100201
Copyright © 2010 Allison Transmission, Inc.
29–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
7 8 9
10 5 4 11
3
12 6
1
2
13 15
14 V07426
Figure 29B. Retarder Control Valve
29–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Retarder Control Valve, Figure 29A NOTE: See SIL 22-TR-04 For Important Service Information. REF NO. 1 2 3 4 5 6 7
7 8
9 10 11 12 13 14 15 16 17 17 18 19
PART NO.
NOMENCLATURE Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1⁄2-14. Used Prior To 29525030 Body. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29525030 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Kit, Valve. Kit Contains 6772608 Wiper-Scraper, 2.004 inch OD, And 6832559 Oil Seal Assembly, 2.005 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 1.826 inch OD . . . . . . . . . . . . . . . . . . . . Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Exhaust Oil Transfer . . . . . . . . . . . . . . . . . . . . . Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Retarder Control Valve, 1.060 OD x 7 inch . . . . . . . . . . . . Not Used In This Group. Ring, Retaining, Internal, 2.792 inch OD . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Control Valve. Used Prior To 29543252 Retarder Control Valve Body Assembly. . . . . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Control Valve. Used Starting With 29543252 Retarder Control Valve Body Assembly. . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
433114 9415545 6758381 6880476 6758381 29543252
7 7 1 1 1 1
7 7 1 1 1 1
14 14 2 1 2 1
28 28 4 2 4 2
23012037 ***
1
29542780
1
1
2
4
6833409 6758523 29525030 6885031 23018483 6770860
1 1 1 1 1 1
1 1 1 1 1 1
2 2 1 1 1 2
4 4 1 2 2 4
9425158 6758380
1 1
1 1
2 2
4 4
6758375
1
1
1
2
29543251 9415545 179839
1 6 6
1 6 6
1 12 12
2 24 24
1 1
1 1
1 1
21 2
GROUP B Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. 6 14
Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29543253 ** Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018484
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
29–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. REF NO. 4
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503151 ***
1
GROUP D Retarder Control Valve, Figure 29B Slim Jim Retarder NOTE: See SIL 22-TR-04 For Important Service Information. 1 2 3 4 5 6 7 8
9 10 11 12
12 13 14 15 15
Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Gasket, Restriction Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 Plate, Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880476 Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . 6758381 Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29525034 Ring, Retaining, Internal, 2.173 inch OD . . . . . . . . . . . . . . . . . . . . 6768574 Seal Kit, Valve. Kit Contains 6772608 Wiper-Scraper, 2.004 inch OD, And 6832559 Oil Seal Assembly, 2.005 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833409 Stop, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768501 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768550 Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525033 Plug, Square Head Pipe, 1⁄2-14. Used Prior To 29525033 Body. Service 23012037 Plug With 23012038 Square Socket Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012037 Plug Assembly, 3⁄4-16. Used Starting With 29525033 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Gasket, Annular Copper, 1.415 ID x 2 inch OD . . . . . . . . . . . . . . . 105458 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 Plug, Square Socket Pipe, 1⁄2-14. Used Prior To 29525033 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 Plug Assembly, 3⁄4-16. Used Starting With 29525033 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780
7 7 1 1 1
14 14 2 1 2
28 28 4 2 4
** ***
7 7 1 1 1 1 1
1 1 1 1
1
2
4
*** *** ***
***
1 1 1 1
1 1 1
2 2 2
4 4 4
1
1
2
4
1
1
2
4
GROUP E Retarder Control Valve, Figure 29A Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. 6–19
Not Used In This Group.
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
29–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
29–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
5 6 7
4 8 9
10 11 12 13 14 40
15
41 2
1
42 40
40
18
16
43
22
23
23
17
19
22
24 30
26
31 32 33
27
34 35
29
36 37 38 39
Figure 30A. Main Control Valve (Manual Hydraulic)
30–1.1
Copyright © 2010 Allison Transmission, Inc.
2
28
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
12 29 31
26 25
27
30
13
28
23 32
36 38
35
39 40 37
41 42
43 44
52
11 10
24
28
33 34
10
45 46
49
21 20
48
53
16
22
47
15
50 52
82 83 84
51
72 73 74 75
66 67 68
76
69
77
70
78
60 61 62 63 64
71
65
79 80 81
19 54
17
55
14
18
86
9
56
85 87
57 58
7
59
85
8
88
6
2
3
4
3
5
85
85
89
1
V09580.01.00
Figure 30B. Main Control Valve (Electric/CEC)
20100201
Copyright © 2010 Allison Transmission, Inc.
30–1.2
PARTS CATALOG PC1860EN
27 29
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
28
26
30 39
37 35 38
40
41 42
50
11 10
21
34 36
33
10
22
31 32
12
13
24 23
25
43 44
20
45
47
19 18
46
51
48 50
92 93 94
49
75 76
70
17
71
77
72
78
67
64
73
79
74
57 58
14
52
95
53 59
68
66
60
101 100 99
103 102
56
82 83
97
9
55 61
81
96
98
54
65 69
80
15
62 63
16
84 7
85 86
87 88 89
6
90 88 91
8
2
3
4
3
5
104 102
1
V09585.00.00
Figure 30C. Main Control Valve (CEC)
30–1.3
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Control Valve, Figure 30A Manual Hydraulic Control REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
PART NO.
NOMENCLATURE Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Spring, Inner, Intermediate-Range Trimmer Overlap Valve, 0.730 OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate-Range Trimmer Overlap Valve, 1.060 OD x 3.290 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . Spring, Inner, Intermediate-Range Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Intermediate-Range Trimmer, 0.069–0.071 inch Orifice . . . Seal Kit, Valve. Kit Contains 23045006 Wiper-Scraper, 1.504 inch OD, And 23045096 Oil Seal Assembly, 1.503 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Detent Spring, 7⁄ 8-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Annular Copper, 0.885 ID x 1.115 inch OD . . . . . . . . . . . Spring, Detent, 0.450 OD x 1.099 inch . . . . . . . . . . . . . . . . . . . . . Ball, Detent, 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Manual Selector Valve . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Manual Selector . . . . . . . . . . . . . . . . . . . . . Valve, Manual Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, 9⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Neutral-To-Range Trimmer, 0.040–0.042 inch Orifice . . . . Spring, Outer, Neutral-To-Range Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Neutral-To-Range Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Neutral-To-Range Trimmer . . . . . . . . . . . . . . . . . Spring, Neutral-To-Range Trimmer Overlap Valve, 1.060 OD x 3.710 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Neutral-To-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6777974 6776682 6776681 6773193 23016147 6776675 6759270 6770530
1 1 1 1 4 1 1 1
1 1 1 1 4 1 1 1
2 1 1 2 8 1 2 1
4 1 2 4 16 2 4 2
6776677
1
1
2
4
6776676 6773192
1 1
1 1
2 1
4 2
6769825
1
1
2
4
6759964 6776678
1 1
1 1
2 1
4 2
6773331 6773188 23012036 103321 179850 6774155 6772740 6774328 145657 6773159 6774326 6769402 6774320 * 6773207 * 453580 * 6776679
1 1 2 4 4 1 1 2 2 1 1 1 1 1 1 1
1 1 2 4 4 1 1 2 2 1 1 1
2 1 4 8 8 2 2 4 4 1 1 2
4 2 8 16 16 4 4 8 8 2 2 4
1
1
2
6759964
1
1
2
4
6769825 6773192
1 1
1 1
2 1
4 2
6772652 6759968
1 1
1 1
2 1
4 2
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Main Control Valve, Figure 30A Manual Hydraulic Control REF NO. 36 37 38 39 40 41 42 43
PART NO.
NOMENCLATURE
Gasket, Trimmer Valve And Selector Valve Cover . . . . . . . . . . . . 6773189 Cover, Trimmer Valve And Selector Valve . . . . . . . . . . . . . . . . . . . 6773187 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179841 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179843 Bolt, 3⁄8-16 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186283 Bolt, 3⁄8-16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179847
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 6 6 24 10 6 8
1 1 6 6 24 10 6 8
2 1 12 12 48 20 12 16
4 2 24 24 96 40 24 32
GROUP B Main Control Valve, Figure 30B 24V Electric Control, Lock-In-Range NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17–22 23 24 25 26 27 28 29 30 31 32 33
Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777974 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835409 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 Gasket, Separator Plate-To-Oil Transfer Plate. See SIL 1-TR-91. . . . . . 23048057 Plate, Separator. See SIL 1-TR-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048056 Gasket, Separator Plate-to-Control Valve Body. See SIL 1-TR-91. . . . 23048058 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541403 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418116 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012904 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832705 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . 6833167 Not Used In This Group. Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779833 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832813 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 Solenoid Kit. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Not Used In This Group. Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . 6880179 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 23017435 * Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . 29524652 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 1
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 1
2 1 10 6 4 2 1 2 1 36 28 8 1 1 1 2
4 2 20 12 8 4 2 4 1 72 56 16 2 2 2 4
1 1 14 14
1 1 14 14
2 1 28 28
4 2 56 56
7
7
7
14
1 1 5 2 1
1
1
2
5 2 1
10 4 2
20 8 4
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
30–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Main Control Valve, Figure 30B 24V Electric Control, Lock-In-Range NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. REF NO. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
PART NO.
NOMENCLATURE Spring, Solenoid Pressure Regulator Valve, 0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Low-Range Shift Valve, 0.700 inch OD x 1.830 inch . . . . . Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄8-27. Used Prior To 29528621 Body. . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29528621 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . Valve, Reverse-Range Trimmer, 0.045–0.048 inch Orifice . . . . . . Spring, Reverse-Range Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . Valve, Overlap, Reverse-Range Trimmer . . . . . . . . . . . . . . . . . . . Spring, Inner, Reverse-Range Trimmer Overlap Valve, 0.730 inch OD x 2.971 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Reverse-Range Trimmer Overlap Valve, 1.060 inch OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, Low-Range Trimmer Valve, 0.850 inch OD x 41⁄2 inch . . . . Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Range Trimmer Overlap Valve, 0.769 inch OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Range Trimmer Overlap Valve, 1.060 inch OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . Spring, Intermediate-Range Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6880795 6835405 6880381 6832304 6833223 6830243 6779840 6880172 6832304 6880172 6832304 6880174 6832304 6779837 6832304 6880187 29528622 29528621 * 23012036
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 7
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
2 1 1 2 2 2 1 1 2 1 2 1 2 1 2 4 1
4 2 2 4 4 4 2 2 4 2 4 2 4 2 4 8 2
7
14
28
29525044 6835614 6882221 6759964 6882222
7 1 1 1 1
7 1 1 1
14 2 1 2 1
28 4 2 4 2
6776677
1
1
2
4
6830237 29541382 6759958 6759964 6882222
1 1 1 1 1
1 1 1 1 1
2 1 1 2 1
4 2 2 4 2
6830240
1
1
2
4
6830014 29541382 6759958
1 1 1
1 1 1
2 1 1
4 2 2
6759964 6882222
1 1
1 1
2 1
4 2
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Main Control Valve, Figure 30B 24V Electric Control, Lock-In-Range NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. REF NO. 69 70 71 72 73 74 75 76 77 78 79 79 80 81 81 82 83 84 85 86 87 88 89
NOMENCLATURE
PART NO.
Spring, Inner, Intermediate-Range Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 Spring, Outer, Intermediate-Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 Valve, Splitter Trimmer, 0.045–0.048 inch Orifice . . . . . . . . . . . . . 6882221 Spring, Splitter Trimmer Valve, 0.850 OD x 41⁄2 inch . . . . . . . . . . . 6759964 Valve, Overlap, Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . 6882222 Spring, Inner, Splitter Trimmer Overlap Valve, 3⁄4 OD x 3.775 inch 6778009 Spring, Outer, Splitter Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 Stop, Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 Cover, Trimmer Valve. Use Only With 186647 Bolts. . . . . . . . . . . 6836226 Cover, Trimmer Valve. Use Only With 454815 Bolts. . . . . . . . . . . 29541385 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 1 inch. Use Only With 6836226 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 Bolt, 1⁄4-20 x 11⁄2 inch. Use Only With 29541385 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 Spring, Exhaust Regulator Valve, 0.290 ID x 11⁄4 inch . . . . . . . . . . 6834536 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433114 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
1 1 1 1 1
1 1 1 1 1
2 1 1 2 1
4 2 2 4 2
1
1
2
4
1 1 1 1 1 14
1 1 1 1 1 14
2 1 2 1 1 28
4 2 4 2 2 56
14
14
28
56
14 1 1 1 34 12 2 9 11
14 1 1 1 34 12 2 9 11
28 2 1 2 68 24 4 18 22
56 4 2 4 136 48 8 36 44
GROUP C Main Control Valve, Figure 30B 12V Electric Control, Lock-In-Range NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. 9 14 27
Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541401 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23015776 Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . 23014411
1 1
1 1
1 1
1 2
7
7
7
14
(continued on next page)
30–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Main Control Valve, Figure 30B 12V Electric Control, Lock-In-Range NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. REF NO.
PART NO.
NOMENCLATURE
27
Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015011
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
7
7
7
14
2 1 2
4 2 4
GROUP D Main Control Valve, Figure 30B 24V Electric Control, Lock-In-Range, No First And Reverse Lockup NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. 6 7 8
Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 Plate, Separator. See SIL 33-TR-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011252 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . 6839633
1 1 1
1 1 1
GROUP E Main Control Valve, Figure 30B 12V Electric Control, Lock-In-Range, No First And Reverse Lockup NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. 6 7 8 9 14 27 27
Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . Plate, Separator. See SIL 33-TR-80. . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6839632 23011252 6839633 29541401 23015776
1 1 1 1 1
1 1 1 1 1
2 1 2 1 1
4 2 4 1 2
23014411
7
7
7
14
23015011
7
7
7
14
1
2
GROUP F Main Control Valve, Figure 30B 24V Electric Control, Lock-To-Neutral NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. 7
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631
1
1
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
(cont’d)
Main Control Valve, Figure 30B 24V Electric Control, Lock-To-Neutral NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. REF NO. 9 14 15 25 26 27 28
NOMENCLATURE
PART NO.
Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541404 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23014209 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 Solenoid Kit. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 10 10
1 1 1 10 10
1 1 1 20 20
1 2 2 40 40
5
5
5
10
GROUP G Main Control Valve, Figure 30B 12V Electric Control, Lock-To-Neutral NOTE: See SIL 1-TR-82, SIL 63-TR-83, And SIL 16-TR-86 For Important Service Information. Same As Group B, Except For Parts Listed Below. 7 9 14 15 25 26 27 27
28
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541402 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012898 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 Solenoid Kit. Kit Contains 23013930 Negative Ground 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . 23014411 Solenoid Kit. Kit Contains 23014951 Positive Ground 12V Solenoid And 23012017 Cable Tie. See SIL 22-TR-82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015011 Not Used In This Group.
1 1 1 1 10 10
1 1 1 1 10 10
1 1 1 1 20 20
2 1 2 2 40 40
5
5
5
10
5
5
5
10
1 1 1 1 4 1
1 1 1 1 4 1
2 1 2 1 8 1
4 2 4 1 16 2
GROUP H Main Control Valve, Figure 30B 12V CEC1, Lock-In-Range Same As Group B, Except For Parts Listed Below. 6 7 8 9 12 14
Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011252 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 6839633 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541405 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23045757
(continued on next page)
30–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H
(cont’d)
Main Control Valve, Figure 30B 12V CEC1, Lock-In-Range Same As Group B, Except For Parts Listed Below. REF NO. 15–16 17 18 19 20 21 22 24 26 27 63
PART NO.
NOMENCLATURE Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23045756 12052410 12059716 23046476 23042786 23046473 23045748 454813 23019734
1 14 7 1 1 2 1 14 7
1 14 7 1 1 2 1 14 7
1 28 14 2 2 4 1 28 7
2 56 28 4 4 8 2 56 14
6839279
1
1
2
4
6839631 29541407 9433579 23049388
1 1 4 1
1
1
2
4 1
8 1
16 2
23046170 12052410 12059716 23046476 23042786 23046473 23045748 103339 454813 23042986
1 10 5 1 1 6 1 10 10 5
1 10 5 1 1 6 1 10 10 5
1 20 10 2 2 12 1 20 20 5
2 40 20 4 4 24 2 40 40 10
6839279
1
1
2
4
GROUP J Main Control Valve, Figure 30B 24V CEC1, Lock-To-Neutral Same As Group B, Except For Parts Listed Below. 7 9 12 14 15–16 17 18 19 20 21 22 24 25 26 27 28 63
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP K Main Control Valve, Figure 30B 12V CEC1, Lock-To-Neutral Same As Group B, Except For Parts Listed Below REF NO. 6 7 8 9 12 14 15–16 17 18 19 20 21 22 24 25 26 27 28 63
PART NO.
NOMENCLATURE
Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 6839633 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046167 ** Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Not Used In This Group. Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 4 1
1 1 1
2 1 2
4 2 4
4 1
8 1
16 2
1 10 5 1 1 6 1 10 10 5
1 10 5 1 1 6 1 10 10 5
1 20 10 2 2 12 1 20 20 10
2 40 20 4 4 24 2 40 40 15
1
1
2
4
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 14
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 14
2 1 10 6 4 2 1 2 1 36 28 8 1 1 1 28
4 2 20 12 8 4 2 4 1 72 56 16 2 2 2 56
GROUP L Main Control Valve, Figure 30C 12V CEC1, Lock-In-Range NOTE: See SIL 23-TR-96 For Important Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777974 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523167 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 29528652 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528650 Gasket, Separator Plate-To-Control Valve Body . . . . . . . . . . . . . . . . . . 29528651 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541291 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23045757 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045756 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
30–2.8
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L
(cont’d)
Main Control Valve, Figure 30C 12V CEC1, Lock-In-Range NOTE: See SIL 23-TR-96 For Important Service Information. REF NO. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 50 51 52 53 54
PART NO.
NOMENCLATURE Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Solenoid Pressure Regulator Valve, 0.300 ID x 1.550 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . . Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 8-27. Used Prior To 29527535 Body. . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29527535 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . Valve, Reverse-Range Trimmer, 0.051 inch Orifice . . . . . . . . . . . Plug, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Reverse-Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
12059716 23046476 23042786 23046473 6779833 23045748 103339 454813 23019734 23046848 6880179 23017435 * 6833281 29524652 6880178
7 1 1 2 1 1 14 14 7 7 1 1 5 2 1
7 1 1 2 1 1 14 14 7 7 1
14 2 2 4 2 1 28 28 7 14 1
28 4 4 8 4 2 56 56 14 28 2
5 2 1
10 4 2
20 8 4
6880795 6835405 6880381 6832304 6833223 6830243 6779840 6880172 6832304 6880172 6832304 6880174 6832304 6779837 6832304 6880187 29544190 29544189 * 23012036
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 9
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
2 1 1 2 2 2 1 1 2 1 2 1 2 1 2 4 1
4 2 2 4 4 4 2 2 4 2 4 2 4 2 4 8 2
9
18
36
29525044 6835614 29513454 29513456
10 1 1 1
10 1 1 1
20 2 1 1
40 4 2 2
6885166
1
1
2
4
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.9
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L
(cont’d)
Main Control Valve, Figure 30C 12V CEC1, Lock-In-Range NOTE: See SIL 23-TR-96 For Important Service Information. REF NO. 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
NOMENCLATURE
PART NO.
Spring, Outer, Reverse-Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 Stop, Reverse-Range Trimmer Valve. See SIL 26-TR-01. . . . . . . . 29540468 Valve, Low-Range Trimmer, 0.051 inch Orifice . . . . . . . . . . . . . . . 29513454 Plug, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 Spring, Inner, Low-Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885166 Spring, Outer, Low-Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 Stop, Low-Range Trimmer Valve. See SIL 26-TR-01.. . . . . . . . . . . 29540468 Valve, Intermediate-Range Trimmer, 0.047 inch Orifice . . . . . . . . 29513453 Plug, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29513456 Spring, Inner, Intermediate-Range Trimmer Valve, 0.480 OD x 1.780 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885166 Spring, Outer, Intermediate-Range Trimmer Valve, 0.940 OD x 2.100 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513457 Stop, Intermediate-Range Trimmer Valve. See SIL 26-TR-01. . . . 29540468 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513462 Spring, Trim Boost Regulator Valve, 0.480 OD x 1.780 inch . . . . . 6880186 Stop, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29513461 Valve, Splitter-High Trimmer, 0.047 inch Orifice . . . . . . . . . . . . . . 29513453 Plug, Splitter-High Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 Spring, Inner, Splitter-High Trimmer Valve, 0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013909 Spring, Outer, Splitter-High Trimmer Valve, 0.940 OD x 2.570 inch 6885047 Stop, Splitter-High Trimmer Valve. See SIL 26-TR-01. . . . . . . . . . 29540468 Valve, Splitter-Low Trimmer, 0.047 inch Orifice . . . . . . . . . . . . . . . 29513453 Plug, Splitter-Low Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29513456 Spring, Inner, Splitter-Low Trimmer Valve, 0.690 OD x 1.800 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013909 Spring, Outer, Splitter-Low Trimmer Valve, 0.940 OD x 2.570 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885047 Stop, Splitter-Low Trimmer Valve. See SIL 26-TR-01. . . . . . . . . . . 29540468 Gasket, Trimmer Valve Cove. See SIL 26-TR-01. . . . . . . . . . . . . . 29540469 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513460 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1
1 1 1 1
2 1 1 1
4 2 2 2
1
1
2
4
1 1 1 1
1 1 1 1
2 1 1 1
4 2 2 2
1
1
2
4
1 1 1 1 1 1 1
1 1 1 1 1 1 1
2 1 1 2 1 1 1
4 2 2 4 2 2 2
1
1
2
4
1 1 1 1
1 1 1 1
2 1 1 1
4 2 2 2
1
1
2
4
1 1 1 1 2 1 1 1 3
1 1 1 1 2 1 1 1 3
2 1 2 1 4 2 2 2 6
4 2 4 2 8 4 4 4 12
(continued on next page)
30–2.10
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L
(cont’d)
Main Control Valve, Figure 30C 12V CEC1, Lock-In-Range NOTE: See SIL 23-TR-96 For Important Service Information. REF NO. 87
88 89 89 90 91 91 92 93 94 95 96 97 98 99 100 101 102 103 104
PART NO.
NOMENCLATURE Trimmer Cover Kit, Update. When Replacing 29527105 Trimmer Valve Cover With 29538538 Trimmer Valve Cover, Order 29539555 Trimmer Cover Update Kit. Kit Contains 29538538 Trimmer Valve Cover, 29540469 Cover Gasket, 23042785 O-ring, Three 445567 Bolts, Twelve 186601 Bolts, Three 29541002 Trimmer Valve Stops And Five 29540468 Trimmer Valve Stops. NOTE: Use of Trimmer Upgrade Kit 29539555 Requires Rework Of Two Holes In Existing Valve Body Or Installation Of New Valve Body. See SIL 26-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 1 inch. Used Prior To 29538538 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 11⁄4 inch. Used Starting With 29538538 Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 5⁄16 ID x 5⁄8 OD x 0.530 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 11⁄2 inch. Used Prior To 29538538 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 13⁄4 inch. Used Starting With 29538538 Trimmer Valve Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . Solenoid, Non-Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal-Tooth, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Machine, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29539555 103339
1 15
1 15
1 30
2 60
186647
12
12
24
48
186601 29527536
12 3
12 3
24 6
48 12
3
3
6
12
3 1 1 1 1 2 2 1 1 6 6 34 3 31
3 1 1 1 1 2 2 1 1 6 6 34 3 31
6 2 1 2 1 4 4 2 1 12 12 68 6 62
12 4 2 4 2 8 8 4 2 24 24 136 12 124
1 1
1 1
1 1
2 1
454815 445567 6834536 6756164 6756146 29506298 115547 138202 29513464 29513463 103339 186647 9415545 450517 186284
GROUP M Main Control Valve, Figure 30C 12V CEC1, Lock-To-Neutral Same As Group L, Except For Parts Listed Below. NOTE: See SIL 23-TR-96 For Important Service Information. 7 9
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544285 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541290
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.11
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M
(cont’d)
Main Control Valve, Figure 30C 12V CEC1, Lock-To-Neutral Same As Group L, Except For Parts Listed Below. NOTE: See SIL 23-TR-96 For Important Service Information. REF NO. 14 15 16 17 20 23 24 25 26
PART NO.
NOMENCLATURE
Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 10 5 6 10 10 5 5
1 1 10 5 6 10 10 5 5
1 1 20 10 12 20 20 5 10
2 2 40 20 24 40 40 10 20
1 1 1
1 1 1
1 1 1
1 2 2
1 1 1 1 10 5 6 10 10 5 5
1 1 1 1 10 5 6 10 10 5 5
1 1 1 1 20 10 12 20 20 5 10
2 1 2 2 40 20 24 40 40 10 20
GROUP N Main Control Valve, Figure 30C 12V CEC2, Lock-In-Range Same As Group L, Except For Parts Listed Below. 9 14 15
Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541287 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536511 Wiring Harness Assembly. Used Only With CEC2. . . . . . . . . 29536510
GROUP P Main Control Valve, Figure 30C 12V CEC2, Lock-To-Neutral Same As Group L, Except For Parts Listed Below. 7 9 14 15 16 17 20 23 24 25 26
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544285 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541288 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536514 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536515 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848
30–2.12
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP Q Main Control Valve, Figure 30C 12V CEC2, Lock-In-Range, Modified Shift Calibration Same As Group L, Except For Parts Listed Below. REF NO. 7 9 14 15 54 59 64 66 68 72 73 74 77 78 79
PART NO.
NOMENCLATURE
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513448 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541289 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29536511 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536510 Spring, Inner, Reverse-Range Trimmer Valve, 0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880118 Spring, Inner, Low-Range Trimmer Valve, 0.690 OD x 1.420 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880118 Not Used In This Group. Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541002 Spring, Trim Boost Regulator Valve, 0.501 OD x 1.320 inch . . . . . 6839014 Not Used In This Group. Spring, Outer, Splitter-High Trimmer Valve, 0.949 OD x 2.27 inch 23012937 Stop, Splitter-High Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541002 Not Used In This Group. Spring, Outer, Splitter-Low Trimmer Valve, 0.949 OD x 2.27 inch . 23012937 Stop, Splitter-Low Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541002
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1
1 1 1 1
1 1 1 1
2 1 2 2
1
1
2
4
1
1
2
4
1 1
1 1
1 2
2 4
1 1
1 1
2 1
4 2
1 1
1 1
2 1
4 2
6839631 29549478 9433579 29536514
1 1 4 1
1 1 4 1
1 1 8 1
2 2 16 2
29536515 12052410 12059716 23046476 23042786 23046473 23045748 103339 454813 23019734
1 10 5 1 1 6 1 10 10 5
1 10 5 1 1 6 1 10 10 5
1 20 10 2 2 12 1 20 20 5
2 40 20 4 4 24 2 40 40 10
6839279 29541385
1 1
1 1
2 1
4 2
GROUP R Main Control Valve, Figure 30B 12V CEC2, Lock-To-Neutral, No Trim Boost Same As Group B, Except For Parts Listed Below. 7 9 12 14 15–16 17 18 19 20 21 22 24 25 26 27 28 63 79
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
30–2.13
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP R
(cont’d)
Main Control Valve, Figure 30B 12V CEC2, Lock-To-Neutral, No Trim Boost Same As Group B, Except For Parts Listed Below. REF NO. 81
PART NO.
NOMENCLATURE
Bolt, 1⁄4-20 x 11⁄2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 14
14
28
56
1 1 1
1 1 1
1 1 1
2 1 2
1 10 5 5 1 6 1 10 10 5
1 10 5 5 1 6 1 10 10 5
1 20 10 5 2 12 1 20 20 5
2 40 20 10 4 24 2 40 40 10
1 1 14
1 1 14
2 1 28
4 2 56
1 1 1
1 1 1
1 1 1
2 1 2
1 8 4 1
1 8 4 1
1 16 8 1
2 32 16 2
GROUP S Main Control Valve, Figure 30B 24V Manual Electric, Lock-To-Neutral, Two Wire, SS Same As Group B, Except For Parts Listed Below. 7 9 14 15–16 17 18 19 20 21 22 24 25 26 27 28 63 79 81
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544255 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544254 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544253 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Not Used In This Group. Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541385 Bolt, 1⁄4-20 x 11⁄2 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815
GROUP T
B
Main Control Valve, Figure 30B 24V Manual Electric, Lock-To-Neutral, Two Wire, Without Reverse, SS Same As Group B, Except For Parts Listed Below. 7 9 14 15–16 17 18 19 20
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839631 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544257 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544259 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544258 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265
30–2.14
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP T
(cont’d)
Main Control Valve, Figure 30B 24V Manual Electric, Lock-To-Neutral, Two Wire, Without Reverse, SS Same As Group B, Except For Parts Listed Below. REF NO. 21 22 24 25 26 27 28 47 48 63 79 81
PART NO.
NOMENCLATURE O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, No Reverse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 11⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100201
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23042786 23046473 23045748 103339 454813 23042986 29544178 29547636
1 6 1 10 10 4 1 1
1 6 1 10 10 4 1 1
2 12 1 20 20 8 1 1
4 24 2 40 40 16 2 2
6839279 29541385 454815
1 1 14
1 1 14
2 1 28
4 2 56
Copyright © 2010 Allison Transmission, Inc.
30–2.15
PARTS CATALOG PC1860EN
1
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 20 3
4 21 2
22
19
23
5
9 6
18
7
8
12 10 18
14 15
11
16 13 17 V09586.00.00
Figure 31. Parking Brake
31–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Parking Brake, Figure 31 NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits. REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20–22 23
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Nut, 5⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever, Brake Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Assembly, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 3⁄ 4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Camshaft Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Brake Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Socket, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Brake Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot Nut, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Self-Adjuster. Color Coded Red. . . . . . . . . . . . . . . . . . . . . Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Anchor, Shoe Return Spring . . . . . . . . . . . . . . . . . . . . . . . . . . Brace, Anchor Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Shoe Return. Color Coded Black. . . . . . . . . . . . . . . . . . . . Shoe And Lining Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-18 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Drum, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
274468 6768827 6772551 2405951 29506141 218197 103326 2400596 2399044 2344798 6830410 2344802 2344799 6830414 2399049 2399050 2399048 29514478 223738
4 8 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 2 4
4 8 1 1 1 2 2 1 1 1 1 1 1 1 2 1 2 2 4
8 16 1 2 1 4 4 1 1 1 1 1 2 1 2 1 4 4 8
16 32 2 4 2 8 8 2 2 2 2 2 4 2 4 2 8 8 16
1
2
1 16 16
2 32 32
@@
GROUP B Parking Brake, Figure 31 NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits. Same As Group A, Except For Parts Listed Below. 23
Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518544
1
1
GROUP C Parking Brake, Figure 31 NOTE: See The Service Kits Section In The Front Of This Catalog For Brake Service Kits. Same As Group A, Except For Parts Listed Below. 20 21 22 23
@@
Drum, Brake, 12 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518545 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 Bolt, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181427 Not Used In This Group.
1 8 8
1 8 8
Supplied By Engine Manufacturer.
20100201
Copyright © 2010 Allison Transmission, Inc.
31–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5 G R A Y
7 8 6
B LA C K
1
UE
BL
8 7
UE BL
CEC 2
THROTTLE POSITION SENSOR
CEC 1 2
9
3
10 11
12 13
4
14 10
15
10
16
.D.
P.E
.D.
P.E
P.E.D.
CE REPLA
COVER
ON
IN NOT
COVER ON COVERUSE IN NOT
USE
P.E.D.
18
CE REPLAWHEN UNIT
COVER
P.E.D.
RAGE
STO
P.E.D. RAGE
STO
WHEN UNIT
17
ELECTRIC 19
21
20 23 22
V07427
Figure 32. Electronic Control Unit (ECU) And External Control Hardware
32–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC Throttle Position Sensor REF NO. 1 1 2–23
PART NO.
NOMENCLATURE
Sensor Assembly, Throttle Position, 43 inch Cable, Hitch-Pin Design . . 29507769 Sensor Assembly, Throttle Position, 60 inch Cable, Hitch-Pin Design . . 29507770 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
GROUP B Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. 1 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
Not Used In This Group. Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
16081099 **
1
1228282 *** 29504547 16081109 **
1 1 1
1228282 *** 16080828 16081119 **
1 1 1
1228282 *** 16080835 16081129 **
1 1 1
1228282 *** 16080842 16081139 **
1 1 1
1228282 *** 16080847
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
NOMENCLATURE
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081149 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16080854 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16081159 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504551 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16084519 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16084730 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085369 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085828 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085449 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085595
4 2 3
4 2 3
4 2 3
4 2 3
4 REF NO. 2
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. **
1
***
1 1 1
**
*** **
*** **
*** **
***
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085519 **
1 1 1
1 1 1
1 1 1
1 1
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM, Or With 16197599 New ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
1228282 *** 16085641 16085579 **
1 1 1
1228282 *** 16085674 16136789 **
1 1 1
1228282 *** 16136494 16136859 **
1 1 1
1228282 *** 16136502 29502612 **
1 1 1
1228282 *** 29502611 29502616 **
1 1 1
1228282 *** 29502615
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502622 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502621 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502626 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502625 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502630 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502629 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502634 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502633 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502762 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502761 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504528 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504527 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504530 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504529
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
***
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29504542 **
1
1228282 *** 29504541 29504544 **
1 1 1
1228282 *** 29504543 29504548 **
1 1 1
1228282 *** 29504547 29504552 **
1 1 1
1228282 *** 29504551 29504554 **
1 1 1
1228282 *** 29504553 29504580 **
1 1 1
1228282 *** 29504579 29504582 **
1 1 1
1228282 *** 29504581
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504592 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504591 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504606 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504605 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504622 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514221 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504652 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504651 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504654 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504653 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504670 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504669 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504694 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504693
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
***
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 4 2 3
4
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29504696 **
1
1228282 *** 29504695 29504706 **
1 1 1
1228282 *** 29504705 29504740 **
1 1 1
1228282 *** 29504739 29504744 **
1 1 1
1228282 *** 29504743 29504746 **
1 1 1
1228282 *** 29504745 29504768 **
1 1 1
1228282 *** 29504767 29504775 29504810 **
1 1 1 1
1228282 *** 29504809
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 4 2 3
4 2 3
4 2 3
4 2 3
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504822 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504821 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504878 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514215 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504888 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504929 ECU Service PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . 29504889 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504894 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504893 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504900 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504899 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504910 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504929 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504912 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282
**
1
***
1 1 1
**
*** **
***
**
*** **
*** **
***
1 1 1
1 1 1 1
1 1 1
1 1 1
**
1 1 1
***
1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.8
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
PART NO.
NOMENCLATURE PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29514247 29504918 **
1 1
1228282 *** 29514217 29504920 **
1 1 1
1228282 *** 29514219 29504922 **
1 1 1
1228282 *** 29504921 29504924 **
1 1 1
1228282 *** 29514223 29504926 **
1 1 1
1228282 *** 29514225 29504928 **
1 1 1
1228282 *** 29514227 29504930 **
1 1 1
1228282 *** 29504929
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.9
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504932 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514231 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504934 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29524233 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504936 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514235 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504938 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514237 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504946 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514229 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504948 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514239 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514216 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514215
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
***
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.10
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29514218 **
1
1228282 *** 29514217 29514220 **
1 1 1
1228282 *** 29514219 29514222 **
1 1 1
1228282 *** 29514221 29514226 **
1 1 1
1228282 *** 29514225 29514228 **
1 1 1
1228282 *** 29514227 29514230 **
1 1 1
1228282 *** 29514229 29514232 **
1 1 1
1228282 *** 29514231
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.11
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514234 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514233 Electronic Control Unit Assembly, Sealed Plus II, Remanufactured. . . 29514236 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514235 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514238 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514237 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514240 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514239 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514244 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514243 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514248 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514247 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514262 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514261
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
***
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.12
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29524158 **
1
1228282 *** 29524157 29524204 **
1 1 1
1228282 *** 29524203 29524208 **
1 1 1
1228282 *** 29524207 29529052 **
1 1 1
1228282 *** 29529051 29529078 **
1 1 1
1228282 *** 29529077 29529080 **
1 1 1
1228282 *** 29529079 29532750 **
1 1 1
1228282 *** 29532749
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.13
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532752 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532751 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532754 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532753 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532756 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532755 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532758 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532757 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29532764 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29532763 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534582 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534581 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534584 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM,. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534583
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
***
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.14
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29534586 **
1
1228282 *** 29534585 29534588 **
1 1 1
1228282 *** 29534587 29534590 **
1 1 1
1228282 *** 29534589 29534600 **
1 1 1
1228282 *** 29534599 29534614 **
1 1 1
1228282 *** 29534613 29534624 **
1 1 1
1228282 *** 29534623 29534626 **
1 1 1
1228282 *** 29534625
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.15
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534628 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534627 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536642 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536641 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536644 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536643 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536658 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536657 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538114 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538113 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538134 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538133 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538150 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538149 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539704
**
1
***
1 1 1
**
*** **
*** **
*** **
*** **
*** **
*** **
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.16
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC1 Electronic Control Unit NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 3
4 2 3
4 2 3
4 2 3
4 2 3 4 5–23
NOMENCLATURE Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM With 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
1228282 *** 29539703 29539706 **
1 1 1
1228282 *** 29539705 29539708 **
1 1 1
1228282 *** 29539707 29539720 **
1 1 1
1228282 *** 29539719 29542426 ** 16172029 29542425
1 1 1 1 1
GROUP C Electronic Control Unit (ECU) And External Control Hardware, Figure 32 Electric NOTE: See SIL 41-TR-80 For Important Service Information. 1–18 19 19 19 20 20 21 22 23
Not Used In This Group. Generator, Shift Pattern, 2000 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Shift Pattern, 2100 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Generator, Shift Pattern, 2300 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Fifth- And Sixth-Range Restricter . . . . . . . . . . . . . . . . . . . . . Harness, Sixth-Range Restricter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Potentiometer Assembly, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Convertor, Voltage, 12V To 24V. Only For 12V Input From Vehicle. . . Protector, Overload 24V. Only For 24V Input From Vehicle. . . . . . . . .
6882673 23012090 6882675 6837318 6837319 23014954 23011792 23011793
∞∞ ∞∞ ∞∞ ∞∞ ∞∞ ∞∞ ∞∞
1 1 1 1 1 1 1 1
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.17
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC2 Electronic Control Unit REF NO. 1–4 5 6
7 8 9–23
PART NO.
NOMENCLATURE
Not Used In This Group. Electronic Control Unit—Base And Labels . . . . . . . . . . . . . . . . . . . . . . 29543300 ECU Isolation Kit. Kit Contains Six 29536132 Isolation Mount Grommets, Six 29536133 Isolation Mount Bushings, And 29535953 Instruction Sheet No. 286. . . . . . . . . . . . . . . . . . . . 29535952 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 * Grommet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1 6 6
GROUP E Electronic Control Unit (ECU) And External Control Hardware, Figure 32 With CEC2 12V Vehicle Interface Module 1–8 9 10 11 12 13 14 15 16 17 18 19–23
Not Used In This Group. Vehicle Interface Module Assembly, 12V . . . . . . . . . . . . . . . . . . . . . . . 29509886 Screw, M5 x 0.08 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506163 Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506165 O-ring, 158.34 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505809 Relay, 12V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535907 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 Seal, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324210 Cover, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040940 * Cover, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040542 * Seal, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324208 Not Used In This Group.
1 8 8 1 6 2 1 1 1 1
GROUP F Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC2 24V Vehicle Interface Module Same As Group E, Except For Parts Listed Below 9 13 13
Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29509889 Relay, 12V—K3, K6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 Relay, 24V—K1, K2, K4, K5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908
1 2 4
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
32–2.18
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G Electronic Control Unit (ECU) And External Control Hardware, Figure 32 CEC2 24V Vehicle Interface Module Same As Group E, Except For Parts Listed Below.. REF NO. 9 13
NOMENCLATURE
PART NO.
Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29516036 Relay, 24V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535908
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 6
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20100201
Copyright © 2010 Allison Transmission, Inc.
32–2.19
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
5
3
6
7
4
8
J1B
THROTTLE POSITION SENSOR CONNECTOR 9
10
MAIN CONNECTOR
11 12
13 14
TRIM BOOST OR LO-LO CONNECTOR MAG PICKUP CONNECTOR
LOCKUP CONNECTOR V07428
Figure 33A. Chassis Wiring Harness (CEC1 One-Piece)
33–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
3 4 5
11
2
THROTTLE POSITION SENSOR CONNECTOR 12 13 14
J1B
6 7
9
10
8
15
16
17 18 MAIN CONNECTOR 19 20
TRIM BOOST OR LO-LO CONNECTOR MAG PICKUP CONNECTOR
LOCKUP CONNECTOR V07429
Figure 33B. Chassis Wiring Harness (CEC1 Sectional)
20100201
Copyright © 2010 Allison Transmission, Inc.
33–1.2
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 1
V07430
Figure 33C. Chassis Wiring Harness (Electric)
33–1.3
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
ECU CONNECTOR 3 4 9
5
10
6
11 12
7 THROTTLE POSITION SENSOR CONNECTOR
8
13
14
MAIN CONNECTOR
16
15 17
OUTPUT SPEED SENSOR CONNECTOR
18 19 21
20 22
23
TRIM BOOST OR LO-LO CONNECTOR
TURBINE SPEED SENSOR CONNECTOR 25 NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration.
24
LOCKUP CONNECTOR
26 ENGINE SPEED SENSOR CONNECTOR V07431.00.01
Figure 33D. Chassis Wiring Harness (CEC2 One-Piece)
20100201
Copyright © 2010 Allison Transmission, Inc.
33–1.4
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
3 4 5 6 7 2
8
17 ECU CONNECTOR
THROTTLE POSITION SENSOR CONNECTOR 18
9
19
10
20
11 12 15
14
13
16
21
22 MAIN CONNECTOR
26 27
31
33
LOCKUP CONNECTOR 32
TRIM BOOST OR LO-LO CONNECTOR 29
28 30
34 ENGINE SPEED SENSOR CONNECTOR
24
23 25
OUTPUT SPEED SENSOR CONNECTOR
TURBINE SPEED SENSOR CONNECTOR
NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration. V06823.00.01
Figure 33E. Chassis Wiring Harness (CEC2 Sectional)
33–1.5
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Chassis Wiring Harness, Figure 33A CEC1 One-Piece See Section 34 For Chassis Wiring Harness Specifications. REF NO. 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO.
NOMENCLATURE Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . .
29516202 29516203 29516204 29516205 12047680 29545909 12034413 23046735 12015284 12089040 12015793 23046473 23046469 23046473 23046472 23046470 23046471
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 21 1 9 1 3 3 1 3 1 3 1 1 1
GROUP B Chassis Wiring Harness, Figure 33B CEC1 Sectional See Section 34 For Chassis Wiring Harness Specifications. 1 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23041989 ** 29509511 ** 29533227 29509512 29533228 12047680 29545909 12034413 23046587 23046589 29509513 29533229 23046588 23046589 23046735 12015284 12089040 12015793 23046473
1 1 1 1 1 21 1 9 1 10 1 1 1 10 1 3 3 1 3
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20100201
Copyright © 2010 Allison Transmission, Inc.
33–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Chassis Wiring Harness, Figure 33B CEC1 Sectional See Section 34 For Chassis Wiring Harness Specifications. REF NO.
NOMENCLATURE
16 17 18 19 20
PART NO.
Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . 23046470 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 3 1 1 1
GROUP C Chassis Wiring Harness, Figure 33C Electric See Section 34 For Chassis Wiring Harness Specifications. 1 1 1 1 1 1 2
Wiring Harness Assembly, Chassis, 27 Foot . . . . . . . . . . . . . . . . . . . . 6834075 Wiring Harness Assembly, Chassis, 7 Foot . . . . . . . . . . . . . . . . . . . . . 6834077 Wiring Harness Assembly, Chassis, 17 Foot . . . . . . . . . . . . . . . . . . . . 6836602 Wiring Harness Assembly, Chassis, 20 Foot . . . . . . . . . . . . . . . . . . . . 6836694 Wiring Harness Assembly, Chassis, 18 Foot . . . . . . . . . . . . . . . . . . . . 6884962 Wiring Harness Assembly, Chassis, 12 Foot . . . . . . . . . . . . . . . . . . . . 6885163 Wiring Harness Assembly, Chassis, 15 Foot . . . . . . . . . . . . . . . . . . . . 6836600
1 1 1 1 1 1 1
GROUP D Chassis Wiring Harness, Figure 33D CEC2 One-Piece See Section 34 For Chassis Wiring Harness Specifications. 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12
Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537703 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537704 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537705 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29537706 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29543975 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 12191003 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . 12177289 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793
1 1 1 1 1 1 AR 1 1 1 AR 1 1 3 3 1
(continued on next page) *** No Longer Available From Allison Transmission.
33–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Chassis Wiring Harness, Figure 33D CEC2 One-Piece See Section 34 For Chassis Wiring Harness Specifications. REF NO. 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO.
NOMENCLATURE Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . . . . . Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . . . . Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . . . . Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23046473 23046469 29528580 12162193 12103881 23046473 23046472 29528580 12162193 12103881 23046471 29528580 12162193 12103881
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 AR 1 1 1 2 3 1 1 1 2 1 1 1 2
GROUP E Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29537708 29537709 12129023 12084912 15305371 *** 15305333 12191003 12129557 12177289 23046587 23046589
1 1 1 AR 1 1 1 AR 1 1 10
29537710 23046588
1 1
23046589 23046735 12015284 12089040 12015793 23046473
10 1 3 3 1 AR
(continued on next page) *** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
33–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. REF NO.
NOMENCLATURE
22 23 24 25 26 27 28 29 30 31 32 33 34
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . 29528580 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . 29528580 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . 29528580 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
1 1 1 2 3 1 1 1 2 1 1 1 2
GROUP F Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 13 17–20
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538032 ** Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538035 Not Used In This Group.
1 1
GROUP G Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 10 11 12 13 14 15 16
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538433 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538434 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538430 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538435 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538432 Terminal, Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018768 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431
*** ***
*** ***
1 1 1 10 29 1 1 29 10
** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission
33–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. REF NO. 1 2 13
PART NO.
NOMENCLATURE
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537711 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537712 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537713
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
GROUP J Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537714 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537715 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537716
1 1 1
GROUP K Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537717 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537719
1 1 1
GROUP L Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537720 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537721 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29537722
20100201
Copyright © 2010 Allison Transmission, Inc.
1 1 1
33–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. REF NO. 1 2 13
PART NO.
NOMENCLATURE
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537723 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537724
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
GROUP N Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537974 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537718 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537975
1 1 1
GROUP P Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29537976 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29537977 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29537978
1 1 1
GROUP Q Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29538031 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538033 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538034
33–2.6
Copyright © 2010 Allison Transmission, Inc.
1 1 1
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP R Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. REF NO. 1 2 10 11 12 13 14 15 16
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29539661 29539662 29538430 29538431 23016502 29539663 29538432 23018768 29538431
*** ***
*** ***
1 1 1 10 29 1 1 29 10
GROUP S Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 10 11 12 13 14 15 16
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29543293 29538434 29538430 29538431 23016502 29543294 29538432 23018768 29538431
*** ***
*** ***
1 1 1 10 29 1 1 29 10
GROUP T Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544176 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29544175
1 1 1
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
33–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP U Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. REF NO. 1 2 13
NOMENCLATURE
PART NO.
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544242 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544240 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544241
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
GROUP V Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544070 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544069
1 1 1
GROUP W Chassis Wiring Harness, Figure 33E CEC2 Sectional See Section 34 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29545291 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29545292 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29538033
33–2.8
Copyright © 2010 Allison Transmission, Inc.
1 1 1
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
THROTTLE POSITION SENSOR
MAIN VALVE BODY SPEED SENSOR
SCHEMATIC A
LOCKUP TRIM BOOST LO-LO
E A B
THROTTLE POSITION SENSOR
SECTIONAL CONNECTOR
MAIN VALVE BODY SPEED SENSOR
SCHEMATIC B D
LOCKUP
E
TRIM BOOST LO-LO
A B
MAIN VALVE BODY SPEED SENSOR
SCHEMATIC C
A
V07432
Figure 34. Chassis Wiring Harness Specifications (1 of 2)
20100201
Copyright © 2010 Allison Transmission, Inc.
34–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
THROTTLE POSITION SENSOR
MAIN VALVE BODY ENGINE SPEED SENSOR
SCHEMATIC D
LOCKUP TURBINE SPEED SENSOR TRIM BOOST LO-LO OUTPUT SPEED SENSOR
E
A B
THROTTLE POSITION SENSOR
SECTIONAL CONNECTOR
MAIN VALVE BODY ENGINE SPEED SENSOR
SCHEMATIC E C
LOCKUP TURBINE SPEED SENSOR TRIM BOOST LO-LO OUTPUT SPEED SENSOR
D
A B
V07433
Figure 34. Chassis Wiring Harness Specifications (2 of 2)
34–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
GROUP A Chassis Wiring Harness Specifications, Figure 34, Schematic A CEC1 One-Piece See Section 33 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
E
29516202 29516203 29516204 29516205
370.0 370.0 200.0 226.0
540.0 200.0 100.0 142.0
360.0 12.0 12.0 79.0
GROUP B Chassis Wiring Harness Specifications, Figure 34, Schematic B CEC1 Sectional See Section 33 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
D
E
23041989 29509511 29533227
780.0 780.0 460.0
950.0 672.0 156.0
600.0 600.0 140.0
770.0 612.0 146.0
GROUP C Chassis Wiring Harness Specifications, Figure 34, Schematic C Electric See Section 33 For Chassis Wiring Harness Details. P/N 6834075 6834077 6836600 6836602 6836694 6884962 6885163
20100201
A 27 Feet 7 Feet 15 Feet 17 Feet 20 Feet 18 Feet 12 Feet
Copyright © 2010 Allison Transmission, Inc.
34–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Chassis Wiring Harness Specifications, Figure 34, Schematic D CEC2 One-Piece See Section 33 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
E
29537703 29537704 29537705 29537706 29543975
370.0 370.0 200.0 370.0 418.0
540.0 106.0 100.0 168.0 —
360.0 12.0 12.0 12.0 —
GROUP E Chassis Wiring Harness Specifications, Figure 34, Schematic E CEC2 Sectional See Section 33 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
C
D
29537708 29537711 29537714 29537717 29537720 29537723 29537974 29537976 29538031 29538032 29538433 29539661 29543293 29544070 29544176 29544242 29545291
735.0 780.0 780.0 168.0 460.0 200.0 370.0 390.0 290.0 290.0 290.0 130.0 330.0 213.0 310.0 290.0 370.0
905.0 950.0 60.0 72.0 10.0 100.0 170.0 170.0 115.0 — — 160.0 — 69.0 165.0 460.0 —
600.0 600.0 600.0 12.0 140.0 12.0 12.0 48.0 64.0 64.0 64.0 28.0 64.0 16.0 16.0 132.0 64.0
725.0 600.0 12.0 27.0 6.0 20.0 30.0 12.0 24.0 — — 52.0 — 55.0 55.0 280.0 —
34–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 4
J1A
INTERFACE
5 6
7
8 9 10
11 12
SHIFT SELECTOR PUSHBUTTON
SHIFT SELECTOR LEVER HANDLE
13 14 15 16 DDL
17
DDU
V07434
Figure 35A. Cab Wiring Harness (CEC1)
20100201
Copyright © 2010 Allison Transmission, Inc.
35–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
V07435
Figure 35B. Cab Wiring Harness (Electric)
35–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Cab Wiring Harness Assembly, Figure 35A CEC1 Lever Selector, Without DDU See Section 36 For Cab Wiring Harness Specifications. REF NO. 1 1 2 3 4 5–7 8 9 10 11 12 13 14 15–17
PART NO.
NOMENCLATURE Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1A, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 18-Way, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 12-Way, DDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23045904 29533972 12047680 12034404 12034413
1 1 24 1 6
12034413 12040921 12047680 12020219 12034046 12048105 12048107
4 1 14 2 4 1 1
GROUP B Cab Wiring Harness Assembly, Figure 35A CEC1 Lever Selector, With DDU See Section 36 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 1 1 1 15 16 17
Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Cab, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23047266 23047279 23047280 23048852 * 23016504 23016502 23048225
1 1 1 1 1 5 1
GROUP C Cab Wiring Harness Assembly, Figure 35A CEC1 Pushbutton Selector, Without DDU See Section 36 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 1 5 6
Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23047155 23047344 23016490 23015204
1 1 1 15
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
35–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Cab Wiring Harness Assembly, Figure 35A CEC1 Pushbutton Selector, Without DDU See Section 36 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. REF NO. 7 8–10
PART NO.
NOMENCLATURE
Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 23016193 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
GROUP D Cab Wiring Harness Assembly, Figure 35A CEC1 Pushbutton Selector, With DDU See Section 36 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 1 5 6 7 8–10 15 16 17
Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 29503257 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 29509460 *** Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 23016193 Not Used In This Group. Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048225
1 1 1 15 1 1 5 1
GROUP E Cab Wiring Harness Assembly, Figure 35B Electric See Section 36 For Cab Wiring Harness Specifications. 1
Wiring Harness Assembly, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507791
1
*** No Longer Available From Allison Transmission.
35–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
35–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A INTERFACE
SELECTOR
B DDL SCHEMATIC A
C DDU F G D E
A POTENTIOMETER
SELECTOR
SCHEMATIC B
B
V07436
Figure 36. Cab Wiring Harness Specifications
36–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
GROUP A Cab Wiring Harness Specifications, Figure 36, Schematic A CEC1 See Section 35 For Cab Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
C
D
E
F
G
23045904 23047155 23047266 23047279 23047280 23047344 23048852 29503257 29509460 29533972
75.0 75.0 75.0 75.0 75.0 30.0 75.0 75.0 75.0 76.0
20.0 20.0 20.0 20.0 20.0 22.0 20.0 20.0 20.0 21.0
58.0 50.0 58.0 20.0 20.0 128.0 20.0 20.0 58.0 130.0
78.0 78.0 78.0 33.0 26.0 166.0 26.0 26.0 78.0 191.0
72.0 72.0 72.0 30.0 84.0 166.0 84.0 84.0 96.0 163.0
— — 58.0 20.0 20.0 — 20.0 20.0 58.0 —
— — 180.0 180.0 180.0 — 180.0 180.0 180.0 —
GROUP B Cab Wiring Harness Specifications, Figure 36, Schematic B Electric See Section 35 For Cab Wiring Harness Details. P/N 29507791
20100201
A 6 Feet
B 12 Feet
Copyright © 2010 Allison Transmission, Inc.
36–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3 4
J3
SECONDARY MODE INTERFACE
5
6 7
8 12
9
11
14
10 13
MAIN CONNECTOR
MAG PICKUP CONNECTOR
15 16
SPEED SENSOR CONNECTOR
V07437
Figure 37. Auxiliary Wiring Harnesses (CEC)
37–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Auxiliary Wiring Harnesses, Figure 37 CEC Secondary Wiring Harness See Section 38 For Auxiliary Wiring Harness Specifications. REF NO. 1 1 2 3 4 5 6 7 8–16
PART NO.
NOMENCLATURE Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 14-Way, Vehicle Interface . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
23047275 23047276 12047680 12034390 12034413 23016490 23015205 23045142
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 10 1 6 1 10 1
GROUP B Auxiliary Wiring Harnesses, Figure 37 CEC Secondary Wiring Harness See Section 38 For Auxiliary Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 5–7
Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047278 Not Used In This Group.
1
GROUP C Auxiliary Wiring Harnesses, Figure 37 Adapter, CEC1 Harness To CEC2 Main Control Valve See Section 38 For Auxiliary Wiring Harness Specifications. 1–7 8 8 9 10 11–16
Not Used In This Group. Adapter, Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29537242 29537606 23046473 23046469
1 1 AR 1
GROUP D Auxiliary Wiring Harnesses, Figure 37 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 38 For Auxiliary Wiring Harness Specifications. 1–10 11 12
Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537607 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066016
1 1
(continued on next page)
20100201
Copyright © 2010 Allison Transmission, Inc.
37–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Auxiliary Wiring Harnesses, Figure 37 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 38 For Auxiliary Wiring Harness Specifications. REF NO. 13 14–16
PART NO.
NOMENCLATURE
Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
GROUP E Auxiliary Wiring Harnesses, Figure 37 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 38 For Auxiliary Wiring Harness Specifications. 1–13 14 15 16
Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537392 Connector, 2-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
37–2.2
Copyright © 2010 Allison Transmission, Inc.
1 1 2
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NOTES
20100201
Copyright © 2010 Allison Transmission, Inc.
37–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
A
V07438
Figure 38. Auxiliary Wiring Harness Specifications
38–1.1
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
GROUP A Auxiliary Wiring Harness Specifications, Figure 38 Schematic A CEC See Section 37 For Auxiliary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
23047275 23047276 23047278 29537242 29537392 29537606 29537607
24.0 48.0 60.0 11.5 12.0 15.0 12.0
20100201
Copyright © 2010 Allison Transmission, Inc.
38–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
38–2.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
9
2
10 3 11 4
12
14
5
6
13
7
14 8
15 18
16
19 24
23
21
20
22 18
17
25 29 30 32
31
33 29 26
34
35
27
28
36 37 V07439.01.00
Figure 39A. Shift Selector (CEC1 Lever)
20100201
Copyright © 2010 Allison Transmission, Inc.
39–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1
DOOT FT N HI S
R
N
1 D
2
3
2
4
3
5
4
6
7 8
V07440
Figure 39B. Shift Selector (CEC1 Pushbutton)
39–1.2
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2
3
4
5
39 1
N R
7
3 2
5 4
6
1 8 10
9
11
12 17
16
13 15
19 18
31
14
21 32 34
22
35
20
23
38 4 2
3
24
5
33 37
1
N R
36
28
27 25
30
29
26
V07441.02.00
Figure 39C. Shift Selector (Automatic Electric)
20100201
Copyright © 2010 Allison Transmission, Inc.
39–1.3
PARTS CATALOG PC1860EN
2
3
4
5
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
N R
3 2
4 5 1 6 8
7
9
10 15
14
11 13
17 16
43
12 18 19
21 44 22
47
46
20
23
50 4 2
3
24
5
45 49
1
N R
48 30
29 28
27
26
31 36 35 37
25
34
38 39 40 41
32 33
42
V07471.02.00
Figure 39D. Shift Selector (Manual Electric)
39–1.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
5
R
D
N
5
2
1
6 N
D
5
3
2
1 LL
/RO
MP
R
4
3
3
2
4
1
CK
UL
PA
HA TE
NA
ER
ALT
Y P
E RE
CK
PO
Y
OM
ON
Y
PT
RM
NO F
OF
R
WE
8
ST
TE
LE
O
PT
AX LO
E
D
EM
W
AD
D
LO
Y
RA
RE
M O
LO
EC
SP
AD
LO
IAL
EC
UR
PO
P UM
F
DIF
RO SP
SP
LD
HO
LL
W
O PL
H
AD
RO
RF
PE
T OIS
CIT C
AY
HW
HIG
10
7
PU AD
RO
ON
MP
PU
9
AD
RO
38
ST
FIR
39
37
11
16
13
12 14 15
17 18
35 REF
20
19
40 41 33
32
35 A
36
B
34
C
36 REF
X Y Z
45
44
43
42
31
21
24
25
22
30 29
23 28
27 26
V04770.01
Figure 39E. Shift Selector (CEC2 Lever)
20100201
Copyright © 2010 Allison Transmission, Inc.
39–1.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
CT LE SE
3
2 1
LL
/RO
MP
PU AD
RO
ON
NA
ER
ALT
PA
Y WA
R PE
T
IS HO
ITY
C
P
EE
CR
CK
LO
F
DIF
MP
DU
H
HIG
MY
O ON
EC
Y
PT
EM
W M
R NO F
UR
PO
LO
IAL
OW
PO
5
LL
RO SP
PL
LD
AD
RO
EC
F
AD
HO LO
OF
CK
UL
HA TE
R
WE
Y
A PR
S
AD
RE
SP
ST
TE
LE
O PT
AX LO
MP
PU
AD
RO
ST
FIR
6
DE
MO
R
N
D
8 7
9 10
11 13
19
12
18 17 16 15 14
21
20 V06853.00.01
Figure 39F. Shift Selector (CEC2 Pushbutton)
39–1.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Shift Selector, Figure 39A CEC1 Lever NOTE: See SIL 14-TR-88 For Important Service Information. REF NO. 1 1 1 1 1 1 2 3 4 5 6 7 6 7 6 7 6 7 6 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
NOMENCLATURE Shift Selector Assembly, Lever. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Shift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6-32 x 5⁄8 inch . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . Cover Assembly. Shift Pattern RND54321, Front-To-Rear. . . . . . Legend Strip. Shift Pattern RND54321, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern D54321NR, Front-To-Rear. . . . . . Legend Strip. Shift Pattern D54321NR, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern 12345DNR, Front-To-Rear. . . . . . Legend Strip. Shift Pattern 12345DNR, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern R2R1ND54321, Front-To-Rear. . . Legend Strip. Shift Pattern R2R1ND54321, Front-To-Rear. . . Cover Assembly. Shift Pattern 12345DNR1R2, Front-To-Rear. . . Legend Strip. Shift Pattern 12345DNR1R2, Front-To-Rear. . . Cover Assembly. Shift Pattern D54321NR1R2, Front-To-Rear. . . Legend Strip. Shift Pattern D54321NR1R2, Front-To-Rear. . . Gasket, Legend Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 4-40 x 5⁄16 inch . . . . . . . . . . . . . Cap, Selector Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Shift Positioning, 0.260 OD x 0.590 inch . . . . . . . . . . . . . . Rod, Shift Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄ 8 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Half, Shift Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handle, Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . Bearing, Roller, 1⁄8 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Leaf, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Detent Spring Backing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Head Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . Screw, Flat Head Patchlock, No. 8-32 x 7⁄16 inch . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 23046565
1
23046687
1
23046688
1
29516450
1
29516451
1
29519856 23046005 23045990 23045996 23045986 23046487 23046486 23046684 23046599 23046685 23046680 29516446 29516444 29516447 29516445 29519858 29519859 23046011 23045989 23045991 23045992 23045994 29503508 23046006 23045995 23045987 29501499 29503507 23045998 23046000 23045986 23045999
1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 6 1 2 1 1 2 3
* * * * * *
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Shift Selector, Figure 39A CEC1 Lever NOTE: See SIL 14-TR-88 For Important Service Information. REF NO. 23 23 23 23 23 23 24 25
26 27 28 29 30 31 32 33 34 35 36 37
PART NO.
NOMENCLATURE
Plate, Detent. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . 23046161 Plate, Detent. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . 23046161 Plate, Detent. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . 23045997 Plate, Detent. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . 23045997 Plate, Detent. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . 23045997 Plate, Detent. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . 23045997 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 Housing, Shift Selector. 23046004 Shift Selector Housing Is Housing Only And Does Not Include Circuit Board Or Five Mounting Screws. Order Reference 1 From Group A To Include Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046004 Gasket, Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018912 CEC Shifter Kit. Kit Contains 29500001 Housing Assembly, Four 23045133 Screws, And 23048676 Wiring Harness. . . . . 29502944 Screw, Pan Head Patchlock, No. 8-32 x 11⁄ 2 inch . . . . . . . . . . . . . 23045133 Bearing, Sleeve, Shift Handle Shaft . . . . . . . . . . . . . . . . . . . . . . . . 23046014 Shaft, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046002 Retainer Assembly, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046010 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046009 Screw, Pan Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . 23045987 Bearing, Roller, 1⁄8 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 Gasket, Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046016 Cover, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046015 Screw, Flat Head Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . 23046012
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 1 4
1 1 1 4 2 1 1 1 2 1 1 1 9
GROUP B Shift Selector, Figure 39B CEC1 Pushbutton NOTE: See SIL 14-TR-88 For Important Service Information. 1 2 3 4 5 6 7 8
Shift Selector Assembly, Pushbutton. See SIL 2-TR-93. . . . . . . . . . . . 23048155 Cover Assembly, Shift Selector. See SIL 2-TR-93. . . . . . . . . . . . . 29510362 Gasket, Shift Selector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 23016336 Circuit Board Assembly, Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514166 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 Housing Assembly, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . 23047804 Lockwasher, Internal-Tooth, No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . 138526 Screw, Pan Head, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . 159336
39–2.2
Copyright © 2010 Allison Transmission, Inc.
1 1 1 1 3 1 4 4
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Shift Selector, Figure 39C 24V Automatic Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. REF NO. 1 2 3 4 5 6–7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
NOMENCLATURE Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . O-ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 11⁄2 inch. Obtain Locally. . . . . . . . . . . . . O-ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 24V Selector . . . . . . . . . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . O-ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 23017041 6839336 *** 103325 6839306 6839342
1 4 4 1 1
6839305
1 1 2 2 1 1 1 1 3 3 1 2 1 3 3 1 1 1 1 1 1 2 2 1 4 1 1 1 4 1 1
∞∞ *** ***
6839307 6839308 6839344 23047195 6839315 *** 23047193 6839338 *** 6839337 *** 29503643 ∞∞ 23047904 6839355 *** 6839339 *** 23047197 AGC9 *** 6839362 6839328 6839348 6839353 ∞∞ 6839355 *** 6839354 *** 6839350 6839341 *** 6839358 6839360 ∞∞ 6839340 6839341 *** 6839349 1816 ***
*** No Longer Available From Allison Transmission. ∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273. 20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Shift Selector, Figure 39C 12V Automatic Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. Same As Group C, Except For Parts Listed Below. REF NO. 1 34 35
PART NO.
NOMENCLATURE
Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017040 Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . . . . . 6839359 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
GROUP E Shift Selector, Figure 39C 24V Dual Automatic Electric, Long Lever With Relay NOTE: See SIL 3-TR-87 For Important Service Information. Same As Group C, Except For Parts Listed Below. 1 6 7 25 39
Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045144 Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ∞∞ Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885636 Indicator Assembly, Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884785 ***
1 1 1 1 1
GROUP F Shift Selector, Figure 39C 24V Dual Automatic Electric, Long Lever Without Relay NOTE: See SIL 3-TR-87 For Important Service Information. Same As Group C, Except For Parts Listed Below. 1 25 39
Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048644 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6885636 Indicator Assembly, Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884785 ***
1 1 1
GROUP G Shift Selector, Figure 39D 24V Manual Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. 1 2 3 4 5 6
Selector, Shift, 24V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017037 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . 6839336 *** Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839304
1 4 4 1 1 1
(continued on next page) *** No Longer Available From Allison Transmission. ∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
39–2.4
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Shift Selector, Figure 39D 24V Manual Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. REF NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
NOMENCLATURE Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . O-ring, 2.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.989 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 1⁄4-20 x 13⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . Spring, Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Override Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 0.696 inch OD . . . . . . . . . . . . . . . . . . . . O-ring, 0.737 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 8. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 8-32 x 1⁄ 2 inch. Obtain Locally. . . . . . . . . . . . O-ring, 1.364 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket, 24V Selector . . . . . . . . . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 6839307 9421697 6839344 23047195 6839315 23047193 6839338 6839337 29503643 23015259 6839346 23047904 6839355 6839339 23047197 AGC9 6839327 6839328 6839321 6839324 6839348 6839330 6839326 138205 6839323 6839322 6839331 6839347 6839361 6839351 6839332 6839334 6839333 6839350 6839341 6839357 6839360 6839340 6839341
∞∞ *** ***
*** *** ***
*** *** ***
∞∞
*** *** ∞∞ ∞∞
∞∞ *** *** *** ∞∞ ***
1 2 2 1 1 1 1 3 3 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 3 3 1 4 1 1 1 4
(continued on next page) *** No Longer Available From Allison Transmission. ∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273. 20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.5
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Shift Selector, Figure 39D 24V Manual Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. REF NO. 49 50
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
O-ring, 0.239 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . 1816
***
1 1
GROUP H Shift Selector, Figure 39D 12V Manual Electric, Long Lever NOTE: See SIL 3-TR-87 For Important Service Information. Same As Group G, Except For Parts Listed Below. 1 38 46 47
Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017036 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839329 ∞∞ Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . 6839359 Not Used In This Group.
1 1 1
GROUP J Shift Selector, Figure 39D 12V Manual Electric, Short Lever NOTE: See SIL 3-TR-87 For Important Service Information. Same As Group G, Except For Parts Listed Below. 1 13 38 46 47
Selector, Shift, 12V Neutral Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017051 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047194 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839329 ∞∞ Plate Assembly, Light Socket, 12V Selector . . . . . . . . . . . . . . . . . 6839359 Not Used In This Group.
1 1 1
GROUP K Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Reverse At Front 1 2 3 4 5 6
Shift Selector Assembly, Lever. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536927 Label, Range Indicator. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528804 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 Bezel Kit, Right-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . . 29533080 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 *
1 1 1 1 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. ∞∞ For Service Contact DMR Electronics, RR2 Box 97B, Hibbing, MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
39–2.6
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP K
(cont’d)
Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Reverse At Front REF NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NI 41 42 43 44 45
NOMENCLATURE Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB And Dome Switch Assembly . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . Housing Assembly, Lever Shift Selector . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Press-On, 0.109 ID x 1⁄ 4 inch OD . . . . . . . . . . . . Spacer, 1⁄8 ID x 1⁄4 OD x 0.010 inch . . . . . . . . . . . . . . . . . . . . . . . . Spacer, 1⁄8 ID x 1⁄4 OD x 0.015 inch . . . . . . . . . . . . . . . . . . . . . . . . PCB And Cam Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 0.616 ID x 1 inch OD . . . . . . . . . . . . . . Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Hd Patchlock, No. 6-40 x 7⁄16 inch . . . . . . . . . Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . . . . Wiring Harness, Shift Selector. When Replacing 29528556 Shift Selector Wiring Harness With 29530472 Housing And Wiring Harness Kit, Discard 29528559 Housing and 29528560 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Steel, 0.166 ID x 0.265 OD x 0.404 inch . . . . . . . . . . . . . Plate, Shift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Left—Position A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Right—Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Knob Assembly Kit, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Top, Nylon, 0.208 inch ID x 0.328 inch OD . . . . . . . Instruction Sheet No. 289 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lever And Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 3⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Hd Patchlock, No. 8-32 x 13⁄8 inch . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 29528794 29535979 29528558 29528560 29529964 29529975 29532736 29532735 29535947 29529965 29503383 29528771 29535948 29528773 29529967 29529966 29528560
29530472 29530475 12176394 12129557 12110693 12160551 12160542 12191176 29532732 29528790 29528789 29528798 29528799 29536685 29528787 29512860 29536604 29536686 29528786 29532734 29532733 29532738 29528772
* *
*
*
*
* * * * * *
*
*
1 1 6 4 1 2 1 1 1 1 1 1 1 1 1 1 4
1 1 1 AR 1 AR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2
* Serviced Only As An Assembly—Not Available As A Detail Part. NI — Not Illustrated. 20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.7
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP L Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Drive At Front Same As Group K, Except For Parts Listed Below. REF NO. 1 2 19
NOMENCLATURE
PART NO.
Shift Selector Assembly, Lever. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536928 Label, Range Indicator. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536936 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
GROUP M Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Low At Front Same As Group K, Except For Parts Listed Below. 1 2 19
Shift Selector Assembly, Lever. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536929 Label, Range Indicator. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528806 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 *
1 1 1
GROUP N Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Two-Speed Reverse At Front Same As Group K, Except For Parts Listed Below. 1 2 36
Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536930 Label, Range Indicator. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536937 Not Used In This Group.
1 1
* Serviced Only As An Assembly—Not Available As A Detail Part.
39–2.8
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP P Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Low At Front, Two-Speed Reverse Same As Group K, Except For Parts Listed Below. REF NO. 1 2 19 35
NOMENCLATURE
PART NO.
Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536931 Label, Range Indicator. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536938 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1
GROUP Q Shift Selector, Figure 39E CEC2 Lever Right Hand, Six Forward Ranges, Drive At Front, Two-Speed Reverse Same As Group K, Except For Parts Listed Below. 1 2 19 35
Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536932 Label, Range Indicator. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536939 Cam, Switch, Type 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * Not Used In This Group.
1 1 1
GROUP R Shift Selector, Figure 39E CEC2 Lever Right Hand, Five Forward Ranges, Reverse At Front Same As Group K, Except For Parts Listed Below. 1 2 35
Shift Selector Assembly, Lever. Shift Pattern RND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536933 Label, Range Indicator. Shift Pattern RND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799
1 1 2
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.9
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP S Shift Selector, Figure 39E CEC2 Lever Left Hand, Five Forward Ranges, Reverse At Front Same As Group K, Except For Parts Listed Below. REF NO. 1 2 4 5 35 36
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Shift Selector Assembly, Lever. Shift Pattern RND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536934 Label, Range Indicator. Shift Pattern RND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528808 Bezel Kit, Left-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . 29533079 Bezel, Left-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528791 * Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 Stop, Right—Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528798
1 1 1 1 1 2
GROUP T Shift Selector, Figure 39E CEC2 Lever Right Hand, Five Forward Ranges, Two-Speed Reverse At Front Same As Group K, Except For Parts Listed Below. 1 2 35 36
Shift Selector Assembly, Lever. Shift Pattern R2R1ND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536935 Label, Range Indicator. Shift Pattern R2R1ND4321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536940 Stop, Left—Position Z . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 Not Used In This Group.
1 1 1
GROUP U Shift Selector, Figure 39F CEC2 Pushbutton 1 2 3 4 5 6 7 8 9 10 11 12 13
Shift Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . . 29538376 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535937 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537262 Gasket, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29528555 Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . 29528554 Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . 29528558 PCB And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 Housing And Wiring Harness Kit, Pushbutton Selector . . . . . . . . . 29530472 Housing, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29528559 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . 29528560 Wiring Harness, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . 29528556 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . 29530475
* * * *
*
1 1 1 1 1 1 7 1 1 1 4 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
39–2.10
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP U
(cont’d)
Shift Selector, Figure 39F CEC2 Pushbutton REF NO. 14 15 16 17 18 19 20 21
NOMENCLATURE Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Shift Selector Mounting . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 12176394 12129557 12110693 12160551 12160542 12191176 29540984 29529961
* * * *
1 AR 1 AR 1 1 2 2
GROUP V Shift Selector, Figure 39F CEC2 Pushbutton Same As Group U, Except For Parts Listed Below. 1 6
Shift Selector Assembly, Pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . 29541005 Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . 29541003 *
1 1
GROUP W Shift Selector, Figure 39E CEC2 Lever Same As Group K, Except For Parts Listed Below. 1 2 35
Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541006 Label, Range Indicator. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536937 Not Used In This Group.
1 1
* Serviced Only As An Assembly—Not Available As A Detail Part.
20100201
Copyright © 2010 Allison Transmission, Inc.
39–2.11
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
39–2.12
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
1
25
PR
300
RE
C L UT C H
SU ES
0
190
0
0 14 L OI
2
C E L SI U
38
1 00
30
ENHEI 3 T
5
R FA
S
RETAR ONL DER Y
18
CONV ER
1 35
R TE 275
°C °F
120
15 0
250 30 0
150
65
3
TRANS OIL TEMP
V05371.01.00
Figure 40A. Miscellaneous Options
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Copyright © 2010 Allison Transmission, Inc.
40–1.1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
2
1 MOUNTING SURFACE
INLET OUTLET
MOUNTING SURFACE
INLET
1 OUTLET
4
5
7
8
9
10
6
V06121
Figure 40B. Miscellaneous Options
40–1.2
Copyright © 2010 Allison Transmission, Inc.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Miscellaneous Options, Figure 40A Clutch Oil Pressure Gauge REF NO. 1 2
PART NO.
NOMENCLATURE
Gauge, Clutch Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544557 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
GROUP B Miscellaneous Options, Figure 40A Oil Temperature Gauge 1 2 2 2 3 3
Not Used In This Group. Gauge, Oil Temperature. 10 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . Gauge, Oil Temperature. 6 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . . Gauge, Oil Temperature. 4 Foot Capillary. . . . . . . . . . . . . . . . . . . . . . . Gauge Kit, Oil Temperature, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge Kit, Oil Temperature, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23010422 *** 23010423 *** 23010424 *** 29542705 29542706
1 1 1 1 1
GROUP C Miscellaneous Options, Figure 40B Oil Cooler Circuit 1 2 3 4 5 6 7
8 9 10
Manifold Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote-Mount Cooler. See SIL 2-TR-86 And SIL12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote-Mount Cooler. 29510916 Oil Filter Assembly No Longer Available Service With 29510914 Oil Filter Assembly. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29510915
2
29510914 29529657 23018958 29510912 29510911
1 1 1 1 1
29510916 *** 23018958 29510912 29510911
1 1 1 1
GROUP D Miscellaneous Options, Figure 40B Oil Cooler Circuit Same As Group C, Except For Parts Listed Below. 1 2 7–10
Not Used In This Group. Oil Filter Assembly, Remote-Mount Cooler. See SIL 12-TR-93. . . . . . . 29510913 Not Used In This Group.
1
*** No Longer Available From Allison Transmission.
20100201
Copyright © 2010 Allison Transmission, Inc.
40–2.1
PARTS CATALOG PC1860EN
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NOTES
40–2.2
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SERVICE INFORMATION LETTERS (SIL)
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Copyright © 2010 Allison Transmission, Inc.
SIL–1
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SIL–2
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PARTS CATALOG PC1860EN
SIL–4
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PARTS CATALOG PC1860EN
SIL–6
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Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–8
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Copyright © 2010 Allison Transmission, Inc.
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SIL–9
PARTS CATALOG PC1860EN
SIL–10
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Copyright © 2010 Allison Transmission, Inc.
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SIL–11
PARTS CATALOG PC1860EN
SIL–12
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–13
PARTS CATALOG PC1860EN
SIL–14
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–16
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Copyright © 2010 Allison Transmission, Inc.
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SIL–17
PARTS CATALOG PC1860EN
SIL–18
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Copyright © 2010 Allison Transmission, Inc.
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SIL–19
PARTS CATALOG PC1860EN
SIL–20
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–22
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SIL–23
PARTS CATALOG PC1860EN
SIL–24
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Copyright © 2010 Allison Transmission, Inc.
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SIL–25
PARTS CATALOG PC1860EN
SIL–26
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SIL–27
PARTS CATALOG PC1860EN
SIL–28
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SIL–29
PARTS CATALOG PC1860EN
SIL–30
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–31
PARTS CATALOG PC1860EN
SIL–32
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–33
PARTS CATALOG PC1860EN
SIL–34
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–36
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–37
PARTS CATALOG PC1860EN
SIL–38
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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SIL–39
PARTS CATALOG PC1860EN
SIL–40
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–42
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Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–44
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–45
PARTS CATALOG PC1860EN
SIL–46
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–47
PARTS CATALOG PC1860EN
SIL–48
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–50
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–52
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PARTS CATALOG PC1860EN
SIL–54
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1860EN
SIL–56
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Copyright © 2010 Allison Transmission, Inc.
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L00609
PARTS CATALOG PC1860EN
8-TR-94, Rev. A February, 1994 Product Code(s): Page 3 of 8
FORMER
CARRIER ASS’Y 23010489 • CARRIER 6758399
CURRENT
CARRIER ASS’Y 29512836 • CARRIER 29512265
RING GEAR 29512264
SNAPRING 29512835 RING GEAR 6831117
PLANETARY GEARING
CLBT 6000 TRANSMISSION
HUB 29512834
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Figure 1 20100201
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THREADED TEST PLUG – TYPICAL
SPL HI
HIGH
SOL REG
MAIN
LOW
8-TR-94, Rev. A February, 1994 Product Code(s): Page 4 of 8
SPL DIRECT
REV
INTER
29513452
A
TRIM BOOST
A
SECTION
A-A
V00568
Figure 2
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Revisions to the SIL are noted by a stripe in the left-hand margin.
PARTS CATALOG PC1860EN
35-TR-94, Rev. B February, 2006 Product Code(s): Page 1 of 2
SUBJECT: Input Drive Flange Fit EQUIPMENT AFFECTED: CL(B)T 5/6000 EFFECTIVITY: S/N 3110100359, May 1994 Introduction: The purpose of this revision is to clarify the spline fit between the current remote Input Drive Cover Assembly P/N 29519116 (detail splined Hub P/N 29515103) and the Input Flange (various P/Ns). The size of the spline on the remote input cover has been increased slightly to provide a more snug fit of the input flange to drive cover. Because of detail part tolerances, the resulting fit can be EITHER in interference (tight fit) OR in clearance (slip fit). Interference fitting flanges will require heating to install. The new size spline is reflected in the new part numbers for the remote drive housing assembly and also in the detail splined hub. Concurrent with this change, a thicker flange retainer washer and longer self-locking bolts are used. The new spline fit may require heating the input flange to 250ºF maximum to facilitate assembly of the flange onto the mating spline. Make sure that the flange is fully seated prior to determining the required shim pack. Refer to the appropriate service manual for detailed assembly/disassembly instructions. If the splined Hub is in need of replacement, it can be ordered through normal service parts channels. Consult Section 6–23 of the 5/6000 Series Service Manual (SM1866EN) for detailed instructions on reworking the Input Drive Cover Assembly.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 35-TR-94, Rev. B February, 2006 Product Code(s): Page 2 of 2
CURRENT DRIVE COVER ASSEMBLY (P/N 29519116)
HUB (P/N 29515103)
RETAINER (P/N 29515102) BOLT, 1⁄ 2-20 x 1-1⁄ 2 (P/N 29510838)
BOLT, 1⁄ 2-20 x 1-1⁄ 4 (P/N 455012) RETAINER (P/N 6768711)
HUB (P/N 6768687)
FORMER DRIVE COVER ASSEMBLY (P/N 6770631)
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 13-TR-99 August, 1999 Page 1 of 1
SUBJECT: Lockup Piston Product Improvement EQUIPMENT AFFECTED: 5/6000 Series Transmissions EFFECTIVITY: May 22, 1999
S/N 3110103432
As a product improvement, a new design Number 3 Configuration (SPI 9-TR-91) lockup clutch piston has been released. The two 3⁄8-16 tapped holes located in the inner hub, which are used for assembly and disassembly of the piston into the flywheel, have been replaced by two 1⁄4-20 tapped holes located toward the outside diameter of the piston. Relocation of the tapped holes lowers the stress at the inside diameter of the piston resulting in improved service life. Parts Disposition: The current part number 29537277 is fully interchangeable with the former part number 23016057. Former part number 23016057 is completely cancelled and replaced by 29537277 for production and service requirements. TWO (1⁄4 –20) TAPPED HOLES
TWO (3⁄8 –16) TAPPED HOLES
FORMER P/N 23016057
CURRENT P/N 29537277
V06029
Figure 1.
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PARTS CATALOG PC1860EN
3-TR-01 March, 2001 Page 1 of 1
SUBJECT: Splitter Planetary Spindle MODELS AFFECTED: 5/6/8000 Series Transmissions
This SIL is to clarify serviceability of the splitter planetary spindles. Formerly, the spindles used in this location were service-only spindles that were common with the CRT 5000 Series transmission. The service-only spindle had a lube feed hole from both the front of the spindle and from the rear of the spindle. The CRT utilized the front lube feed hole and the Hauling 5/6/8000 utilized the rear lube feed hole. With the cessation of CRT parts availability from Allison, the service-only spindle has been obsoleted. Current service requirements for the Hauling 5/6/8000 Series transmissions are to be met using the production spindle which has only the rear lube feed hole. Former Service-Only Spindle 6758581
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 26-TR-01 November, 2001 Product Code(s): Page 1 of 2
SUBJECT: 5/6000 Series Shift Quality Improvement MODELS AFFECTED: 5963, 6063, M 5600, M 6600, M 5610, and M 6610 EFFECTIVE DATE: NOVEMBER 2001 Introduction: In a continuing effort to provide improved shift quality in the Off-Highway Transmission Products, a new valve body assembly has been released for the affected model transmissions. The change includes: • Thicker trimmer cover with deeper trim boost oil galley • Hollow trimmer spring stops • Larger diameter trim boost feed holes in bottom of valve body This change provides for less restriction of the trim boost oil during transmission range changes when trim boost oil must flow from one trimmer bore to another trimmer bore or to exhaust. Interchangeability: The current cover may be installed on older trim boost equipped valve bodies but the longer bolts released for the thicker trimmer cover must be used. The new gasket must be used to mate with the larger diameter trim boost oil feed holes in the bottom of the valve body. The appropriate hollow trimmer spring stops should be installed to achieve the full benefit of the improvement.
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PARTS CATALOG PC1860EN
26-TR-01 November, 2001 Product Code(s): Page 2 of 2 A Trimmer Cover Upgrade Kit, P/N29539555, is available to facilitate upgrading fielded transmissions. The kit contents are listed below for reference:
Trimmer Cover Upgrade Kit P/N 29539555 Name Trimmer Cover Gasket O-Ring Bolt, 1⁄4-20 x 13⁄4 Bolt, 1⁄4-20 x 11⁄4 Valve stop – hollow Valve stop – hollow Valve body
Current P/N Qty 29538538 1 29540469 1 23042785 1 445567 3 186601 12 29541002 3 29540468 5 Rework according to Figure 1.
Former P/N 29527105 29530896 23042785 454815 186647 23013432 29521871
Qty 1 1 1 3 12 3 5
Service Parts: The former trimmer cover and spring stops are completely cancelled for service usage, future service requirements will be met with the current trimmer cover and spring stops.
DRILL EXISTING 0.250 DIA. HOLE TO 0.375 DIA. 0.70-0.80 DEEP
DRILL EXISTING 0.250 DIA. HOLE TO 0.375 DIA. THRU ONE WALL
V07179
Figure 1.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1-TR-02 February, 2002 Product Code(s): Page 1 of 1
SUBJECT: Power Takeoff Bearing Update MODELS AFFECTED: All 5/6000 Series AFFECTED SERIAL NUMBER: Production Units after S/N 3110104821
Introduction As a product improvement, the top and side PTO bearings have been changed from P/N 23048022 to P/N 29539004. While the current and former bearings are both a roller type bearing, the roller configuration is different. Interchangeability The former and current bearings are physically interchangeable. Only the current bearing should be used in rebuilds/repairs. Service Parts Information: Former bearing 23048022 will be maintained in parts for other product usage. Only current bearing 29539004 should be used for 5/6000 models identified above.
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PARTS CATALOG PC1860EN
7-TR-02 March, 2002 Product Code(s): All Page 1 of 1
SUBJECT: Thrust Washer s MODELS AFFECTED: All 5/6000 Series AFFECTED SERIAL NUMBERS: Production Units after S/N 3110104704 Introduction As a product improvement, the thrust washers for the stator, reverse sun and low carrier have been changed from Bronze to a Thermoplastic material. All washers were production released with S/N 3110104704. Interchangeability The former and current washers are physically interchangeable. Only the current washers should be used in rebuilds / repairs. Former parts are completely cancelled from Production and Service Parts. See below table for implementation:
Current
Former
Location
S/N
Prod. Date
29537235
6758485
STATOR
3110104704
Sept. 2001
29537234
6775699
REVERSE SUN
3110104704
Sept. 2001
29538548
6758505
LOW CARRIER
3110104704
Sept. 2001
Service Parts Information: Former parts are completely cancelled from Production and Service Parts. Only current washers should be used for 5/6000 models identified above.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 24-TR-03 September, 2003 Product Code(s): Page 1 of 1
SUBJECT: CEC Electronic Control Unit Serviceability EQUIPMENT AFFECTED: All CEC (Commercial Electronic Control) Transmissions with Plus II ECUs Introduction: Plus II service ECU part number 1228282 has been canceled for: • MT 648 • V(R) 731(RH) • HT(B) 741, 748 • HT 746 • HT(B) 755 CR and DR • CL(B)T 755, CL(B)T 5/6000, CL(B)T 9000 • M/S 5000/6000/9000 Interchangeability: Canceled ECU part number 1228282 is replaced by service replacement ECU 16172029. Part number 16172029 is a direct replacement for vehicles that utilized part number 1228282. When service ECU part number 16172029 is not available, new ECU part number 16197599 is a suitable replacement for all affected models. NOTE: Part numbers 16172029 and 16197599 are compatible with DP 8000 Series transmissions. (Refer to SIL 5-TR-96 for DP 8000 unique serviceability.)
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PARTS CATALOG PC1860EN
22-TR-04 July, 2004 Product Code(s): 31, 43 Page 1 of 3
SUBJECT: Retarder Control Valve Body and Cooler Line Manifold Changes EQUIPMENT AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions Introduction: Multiple changes recently made to the off highway retarder control valve body assembly and cooler line manifold assembly are explained in this SIL. Description: Refer to Figures 1 and 2 for the following items. 1. 2.
3. 4.
5.
To eliminate leaks on the 5/6000 and 8/9000 retarder control valve body assembly covers, new spot-faced covers and copper washers are being introduced. The temperature gage port on the 8/9000 Series retarder control valve body has changed from a 0.750-16 UN-2B straight thread to a 0.500-14 Dryseal NPTF pipe thread. This port has also been added to the 8/9000 Series cooler manifold. This same change will be made to the 5/6000 retarder control valve body in the future. The PTO lube pressure port on the 8/9000 Series retarder control valve body remains a 0.5625-18 UNF-2B straight thread. This port has also been added to the 8/9000 cooler manifold. The straight thread O-ring plug (29525048) currently used on 5/6000 retarder control valve assemblies and formerly used on the 8/9000 retarder control valve assemblies has been replaced and is serviceable using 29542780 straight thread O-ring plug. The 9000 Series retarder capacity of new production units has been reduced by changing the secondary converter pressure regulator plug assembly 23016676 (45 psi, double spring) to plug assembly 6835820 (35 psi, single spring). The 23016676 plug assembly is still serviceable.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 22-TR-04 July, 2004 Product Code(s): 31, 43 Page 2 of 3 CONVERTER OUT TEMPERATURE PORT AND PLUG
PTO LUBE PORT AND PLUG
SECONDARY CONVERTER PRESSURE REGULATOR VALVE ASSEMBLY
WASHER (6)
COVER
BOLT (6)
RETARDER CONTROL VALVE ASSEMBLY (P/N 29543250)
COOLER MANIFOLD ASSEMBLY (P/N 29541757)
8/9000 SERIES OFF-HIGHWAY TRANSMISSIONS
V08847.00.00
Figure 1.
8/9000 Retarder Control Valve Assembly Retarder Control Valve Assy pre 1996
23013978 23016678
1996– 2002
29528541 29528542
2002– 2004
29541754 29541755
2004–
29543250
Conv. Out Temp. Port
PTO Lube Pressure Port
Conv. Rgltr. Valve
Bolt
Washer
23014600 6835820 6776208 (35 psi) 23014600 23016676 6776208 (45 psi)
23016149
n/a
23016149
n/a
0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 6835820 6776208 straight straight (35 psi) 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 23016676 6776208 straight straight (45 psi)
23016149
n/a
23016149
n/a
23016149
n/a
23016149
n/a
0.500-14 Dryseal NPTF pipe 0.500-14 Dryseal NPTF pipe
Plug
23017380 0.375-18 Dryseal NPTF pipe 23017380 0.375-18 Dryseal NPTF pipe
Plug
Cover
0.500-14 Dryseal NPTF pipe 0.500-14 Dryseal NPTF pipe
23017380 0.5625-18 UNF-2B 29525047 6835820 6776208 straight (35 psi) 23017380 0.5625-18 UNF-2B 29525047 23016676 6776208 straight (45 psi)
0.500-14 Dryseal NPTF pipe
23017380 0.5625-18 UNF-2B 29525047 6835820 straight (35 psi)
29543249 179839
9415545
8/9000 Cooler Manifold Assembly Cooler Manifold Assy 1996– 2003
29525008
2003–
29541757
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Conv. Out Temp. Port n/a
0.500-14 Dryseal NPTF pipe
Plug
PTO Lube Pressure Port
n/a
n/a
Plug
Conv. Rgltr. Valve
Cover
Bolt
Washer
n/a
--------
--------
--------
--------
--------
--------
--------
--------
23017380 0.5625-18 UNF-2B 29525047 straight
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PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
22-TR-04 July, 2004 Product Code(s): 31, 43 Page 3 of 3
CONVERTER OUT TEMPERATURE BOLT PLUG AND PORT
WASHER (6)
COVER
BOLT (6)
5/6000 RETARDER CONTROL VALVE ASSEMBLY (P/N 29543252)
V08847.00.00
Figure 2.
5/6000 Retarder Control Valve Assembly Retarder Control Valve Assy
Conv. Out Temp. Port
Plug
Cover
Bolt
Washer
pre 1996
6880441
0.500-14 Dryseal NPTF pipe
23012037
6758375
179839
103321
1996–2004
29525031
0.750-16 UNF-2B straight
29525048
6758375
179839
103321
2004–2005
29543252
0.750-16 UNF-2B straight
29542780
29543251
179839
9415545
2005–
TBD
0.500-14 Dryseal NPTF pipe
23017380
29543251
179839
9415545
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 8-TR-06 February, 2006 Product Code(s): Page 1 of 2
SUBJECT: Redesigned Speed Sensors (Off-Highway Models) PRODUCTS AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions Introduction: In February, 2006, Allison Transmission began using redesigned speed sensors on all 5000, 6000, 8000, 9000 Series transmissions. The current and former sensors are fully interchangeable. Description (see Figure 1):
(P/N 29509637)
(P/N 29543432)
FORMER (BEFORE FEBRUARY, 2006)
CURRENT (FEBRUARY, 2006)
5000, 6000, 8000, 9000 SERIES ENGINE, TURBINE, AND OUTPUT SPEED SENSOR
V10002.00.00
Figure 1.
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PARTS CATALOG PC1860EN
8-TR-06 February, 2006 Product Code(s): Page 2 of 2 The current sensor design improves manufacturability by using a pre-molded housing. The pre-molded housings have ribs located every 90 degrees around the circumference. The sensor assemblies include a Viton® O-ring with blue Teflon® coating (P/N 29545029). This O-ring is not serviced. The serviceable O-ring continues to be P/N 29503383. Part Number Information:
Table 1. Former P/N
Current P/N
Engine Speed Sensor
29509637
29543432
Turbine Speed Sensor
29509637
29543432
Output Speed Sensor
29509637
29543432
Description
Service Information: When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of 340 Ohms (+/- 25 Ohms) at an ambient temperature of 20ºC (68ºF) as compared to the former sensors which had a nominal resistance value of 300 Ohms (see Table 2).
Table 2. Resistance Current Design
Resistance Former Design
Temp ºC
Temp ºF
250 Ω
200 Ω
–40
–40
340 Ω
300 Ω
20
68
450 Ω
400 Ω
110
230
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Copyright © 2010 Allison Transmission, Inc.
SIL–127
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 9-TR-08 June, 2008 Product Code(s): 31, 43 Page 1 of 2
SUBJECT: Converter Ground Sleeve—Omitted Lube Orifice MODELS AFFECTED:
5000 and 6000 Series Transmissions
Introduction: The purpose of this SIL is to help with the diagnosis of a potential low hour, low range sun gear failure resulting from the converter ground sleeve. In the event of a low hour, low range sun gear failure (as shown), the converter ground sleeve should be checked for the presence of a lube orifice. The transmission lube pressure tap and lube regulator valve are located upstream of the ground sleeve orifice. Lube pressure meets specification with the orifice omitted.
LOW SUN GEAR – SHOWN FAILED
SPLITTER OUTPUT SHAFT ASSEMBLY (P/N 29544481)
VH11095.00.00
SIL–128
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
9-TR-08 June, 2008 Product Code(s): 31, 43 Page 2 of 2
LUBE ORIFICE
LOCKUP ORIFICE
GROUND SLEEVE (P/N 6775834)
GROUND SLEEVE (P/N 23048636, 29501206, 6774712)
V11096.00.00
Any ground sleeve found with a missing lube orifice should be replaced. Please contact the Off-Highway Service Department through the Technical Assistance Center 1-800-252-5283 to report the incident.
20100201
Copyright © 2010 Allison Transmission, Inc.
SIL–129
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 07-TR-09 April, 2009 Product Code(s): 31 Page 1 of 1
SUBJECT: Input Drive Cover Improvements MODELS AFFECTED: 5000, 6000 Series Introduction: An improved input drive cover has been released for remote mount installations. The changes include revised machining to reduce stress risers and a revised heat treat process. These changes improve service life specifically at the inner hub and outer rim areas. Interchangeability: Interchangeability of the new input drive cover does not affect assemblies using the No. 3 lockup configuration. Interchangeability affects those assemblies using the No. 1, No. 2, and No. 2 ½ lockup configurations. Refer to SIL 9-TR-91 for the various lockup configurations. See Table 1 for part number information. Effectivity: The new input drive cover, lockup pistons, and seal & expander kits are currently available through the Allison PDC and were released into production 12-23-08 with serial number 3110113257. Table 1. Part
Current
Former
Input Drive Cover Assembly Input Drive Cover
29544497 29544496
29519116* 23045944*
No. 1 and No. 2 Piston OD Seal Kit OD Seal OD Expander Wire
29544498 29544570 29544529 29544530
6774130* – 6752848 –
No. 2 ½ Piston OD Seal Kit OD Seal OD Expander Wire
29544499 29544570 29544529 29544530
23048574* – 6752848 –
No. 3 Piston
29537277
29537277
* cancelled completely
NOTE: Current lockup piston and seal & expander combinations are all compatible with former input drive covers.
SIL–130
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
SIL 01 TR 10 January, 2010 Product Code(s): 31 Page 1 of 3 SUBJECT:
Input Pressure Hose Connecting Block
MODELS AFFECTED:
5000, 6000 Series
Introduction: An interference condition can exist between the flange and/or boss on the input pressure hose connecting block and the converter housing. Such interference could compromise the crush of Seal Ring P/N 6830007 and cause a leak. A permanent change was made to the block to eliminate both the flange and boss (flush with split line surface). An interim configuration had a flange, but no boss. Furthermore, Input Pressure Hose Service Kit P/N 6838413 has been superseded by Kit P/N 29544228 (refer to Table 2 below). Interchangeability: The new block must be used with 0.25 inch longer bolts (refer to Figure 2 below). To ensure that the correct bolts are used, service Block P/N 6837129 with Kit P/N 29544234 (refer to Table 1 below). Effectivity: All parts are available through the Allison PDC beginning January 2010. Effectivity on new transmissions to follow.
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Copyright © 2010 Allison Transmission, Inc.
SIL–131
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG SIL 01 TR 10 January, 2010 Product Code(s): 31 Page 2 of 3
Figure 1.
Figure 2.
SIL–132
Copyright © 2010 Allison Transmission, Inc.
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ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
SIL 01 TR 10 January, 2010 Product Code(s): 31 Page 3 of 3 Table 1. Block Servicing Kit P/N 29544234 Part No.
Part Name
29544227
Block, Hose Conn.
1
6830007
Ring, Seal
1
103322
Washer,
179868
Bolt,
7/ 16
Bolt,
7/ 16
179867
7/ 16
Qty
Lock
4
14 x
21/2
2
14 x
21/4
2
Table 2. Input Pressure Hose Servicing Kit P/N 29544228 (Supersedes P/N 6838413) Part No.
Part Name
23046148
Hose Assy, Input Press.
1
29544227
Block, Hose Connection
1
6830007
Ring, Seal
1
7/ 16
Qty
103322
Washer,
Lock
4
179868
Bolt, 7/16 14 x 21/2
2
179867
Bolt, 7/16 14 x 21/4
2
29501462
Split Flange Assy
2
20100201
Copyright © 2010 Allison Transmission, Inc.
SIL–133
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
SIL–134
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
NUMERICAL PARTS INDEX The numerical parts index lists the parts’ reference number and the figure number of the illustration in which it appears. The reference numbers are keyed to the group listings. However, you must know the transmission assembly part number to identify the right group. NOTE: Use this index for reference only; do not order parts directly from this index. Use the proper group referenced.
20100201
Copyright © 2010 Allison Transmission, Inc.
Index–1
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
1816 1816 103319 103319 103321 103321 103321 103321 103321 103321
39C 39D 22 26A 7 7 8 8 8 22
38 50 43 8 50 65 2 5 11 48
103321 103321 103321 103321 103321 103321 103321 103321 103321 103322
22 26A 26A 26B 28A 29B 30A 30A 30A 2
103322 103322 103322 103322 103323 103323 103323 103323 103323 103323
HISTORY *** ***
PART NO.
FIG NO.
REF NO.
103339 103339 103339 103339 103339 103339 103339 103339 103341 103343
28B 30B 30B 30B 30C 30C 30C 30C 7 6
29 10 25 80 10 23 88 100 60 3
52 17 20 2 2 2 18 38 40 3
103345 103345 104919 105458 107393 107393 107393 107393 107393 107393
21A 22
30 27
29B 7 9 21A 21B 21B 22
13 14 10 4 5 10 30
2 6 7 7 6 6 7 7 9 9
17 12 36 42 2 5 2 84 4 20
110535 115547 115549 115551 117919 119247 119247 119247 126000 126000
30C 22 12 25 21A 22 24
96 33 16 5 38 17 19
103323 103323 103323 103323 103323 103323 103323 103323 103323 103323
13 22 22 24 24 25 25 25 25 25
18 2 12 4 12 9 23 33 47 57
138202 138205 138526 141113 141192 141255 141264 142862 145067 145067
30C 39D 39B
97 33 7
5B 27A 7
11 28 15
7 9
17 15
103323 103323 103323 103325 103325 103325 103325 103325 103326 103339
25 31 SK 13 21A 21A 39C 39D 31 28B
71 21 29543240 22 17 42 3 3 7 16
145372 145372 145372 145372 145657 145657 145657 145657 148415 148415
21A 21B 22
41 14 39
25 25 25 30A 8 8
19 43 67 23 14 25
R – Replaces
RB – Replaced By
Index–2
*** – No Longer Available From Allison Transmission.
HISTORY
***
RB
6880187
RB 29524652
R 451006 RB 29514365
*** RB 29503508 ***
RB
145372
R
142862
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
159336 179812 179835 179837 179837 179838 179838 179838 179838 179838
39B 22 7 13 7 22 22 26A 26B
179839 179839 179841 179841 179843 179845 179847 179848 179848 179850
REF NO.
HISTORY
8
PART NO.
FIG NO.
REF NO.
34 66 5 51 49 53 18 3
181349 181350 181374 181374 181415 181427 181427 181427 181454 186283
7 5B 5A 5B 2 13 31 SK 2 30A
24 13 16 36 18 14 22 29543240 8 42
8 29A 28A 30A 30A 8 30A 8 27A 28A
6 19 4 39 41 1 43 10 45 3
186284 186284 186331 186601 186630 186630 186630 186630 186647 186647
30B 30C 2 30C 22 22 26A 26A 28B 30B
88 104 15 89 42 47 7 12 17 81
179850 179851 179851 179857 179860 179862 179867 179868 179874 179874
30A 29B 30B 6 7 27A 7 7 27A 27A
19 1 89 13 37 48 44 43 49 49
186647 186647 186725 186725 187152 187425 218197 223435 223738 271170
30C 30C 22 24 13 27A 31 21A 31
89 101 11 13 19 3 6 25 19
179879 179883 179884 179884 179885 179885 179885 179885 179885 179886
6 9 22 24 9 13 25 25 25 24
1 21 1 13 5 20 24 48 72 13
271505 271505 271560 271569 271569 271577 271579 273921 273921 274468
2 2 13 21A 21A 22 21A 28A 28B 31
2 16 23 18 43 28 31 16 10 1
179887 179887 179887 179887 179891 179891 179892 179892 179892 181347
7 13 24 25 6 7 25 25 25
85 20 5 10 4 1 10 34 58
274499 433114 433114 433142 443603 444335 444592 444594 444654 444654
27A 29A 30B
1 1 86
30B 13
26 9
RB 29542098
*** *** ***
RB
R – Replaces
RB – Replaced By
20100201
446586
*** – No Longer Available From Allison Transmission.
HISTORY ***
***
RB 29540984
***
RB 29525012
RB 23017377 RB 23017377 7 27A
13 43
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–3
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
PART NO.
444678 444687 444687 445567 446586 446586 450517 451006 451309 451309
7 7 9 30C 9
22 16 14 91 11
30C
103
27A 27A
50 50
453570 453570 453570 453580 453606 453606 453606 453606 454813 454813
10A 10B 14 30A 12 15 17 19 30B 30C
10 13 8 29 8 7 17 12 26 24
2344799 2344799 2344802 2344802 2399044 2399048 2399048 2399049 2399050 2399050
454815 454815 454815 455012 455012 455012 455012 455012 455277 455366
28B 30B 30C 1–2 1–3 1–4 22 23 5B 2
30 81 91 1 1 1 7 20 29 10
2400595 2400596 2405951 2405951 2405951 2940625 5166664 5166664 5171417 5171417
456876 552868 552868 552868 901310 901314 903209 903220 903222 903313
3 21A 24 SK
12 7 21 29544490
903493 905205 907233 907564 907626 907626 907666 907703 907888 908265 R – Replaces
RB – Replaced By
Index–4
R
181347
RB *** ***
126000
***
FIG NO.
908300 1228282 2043587 2043587 2219907 2219907 2222424 2222651 2344798 2344798
RB RB RB RB RB RB
23041450 23047957 23047970 23041147 29507728 23047977
5171417 5181902 5181902 5184773 5573956 5573960 5575957 5576200 5576474 5577310
RB RB RB RB R RB RB RB RB RB
23047980 23047981 907626 23041915 907233 23047997 23041530 23047999 23048003 23041458
5577417 5577427 5577428 5620807 6703212 6703225 6703225 6704426 6750027 6750259
*** – No Longer Available From Allison Transmission.
32 21A 24 13 13
REF NO. 3 14 26 1 28
HISTORY RB ***
7453943
RB 29543999 RB 29544561 31 SK
10 29529654
31 SK 31 SK 31 31 SK 31 31 SK
13 29529654 12 29529654 9 17 29529654 15 16 29529654
31 31 SK SK
8 4 29529654 29543240
RB
6830414
RB 23041451 R 5184773 RB 29538454 25 25
18 42
25 2 SK
66 5 29544490
27A 27A SK 19 12 12
RB RB RB RB RB RB RB
5166664 29530556 29544516 29503833 25011193 25011269 29544515
RB RB RB RB
29530556 29544517 29544518 29536843
41 24 29544490 11 7 12
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
6750259 6750270 6750468 6750468 6750558 6750558 6751516 6751518 6751630 6751630
25 4 3 3 27A SK 3 3 25 25
52 7 6 7 37 29544490 4 5 16 40
6756002 6756030 6756041 6756041 6756041 6756042 6756042 6756042 6756124 6756124
SK 17 10A 10B 14 10A 10B 14 8 SK
29544490 4 13 16 11 12 15 10 23 29544490
6751630 6751633 6751633 6751633 6752502 6752520 6752848 6752848 6752849 6752849
25 25 25 25 3 1–1 4 SK 4 SK
64 14 38 62 11 5 3 29544490 1 29544490
6756146 6756146 6756164 6756164 6756275 6756313 6756313 6756338 6756369 6756369
30B 30C 30B 30C 19 24 SK 7 16 SK
84 94 83 93 11 1 29544490 8 1 29544490
6753364 6753487 6753544 6754783 6754783 6754783 6754835 6754835 6754835 6755074
3 7 7 25 25 25 9 17 25 13
8 47 59 15 39 63 1 6 2 13
6756388 6756388 6756388 6756396 6756430 6757534 6757534 6757536 6757555 6757557
25 25 25
17 41 65
13 23 23 23 22
25 7 12 6 4
6755100 6755100 6755193 6755193 6755193 6755269 6755269 6755269 6755269 6755269
10A 14 25 25 25 1–1 1–2 1–3 1–4 22
17 15 13 37 61 2 2 2 2 8
6757563 6757563 6757563 6757585 6757585 6757585 6757602 6757633 6758216 6758218
21A 22 24 22 24 25 24
29 14 18 6 11 26 20
7 8
64 3
6755269 6755269 6755403 6755403 6755672 6755672 6755672 6755672 6755986 6756002
23 SK 7 7 25 25 25 SK 7 8
19 29544490 55 62 21 45 69 29544490 9 29
6758218 6758330 6758337 6758340 6758367 6758375 6758376 6758376 6758380 6758380
SK 13 7 12 12 29A 7 9 29A SK
29544490 21 49 11 13 17 83 19 16 29544490
R – Replaces
RB – Replaced By
20100201
*** – No Longer Available From Allison Transmission.
HISTORY
RB 23012852
RB 23012928
RB
6768543
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–5
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
6758381 6758381 6758381 6758381 6758381 6758397 6758399 6758413 6758415 6758415
29A 29A 29B 29B SK 15 15 19 7 9
3 5 3 5 29544490 1 5 7 25 12
6758415 6758417 6758422 6758437 6758437 6758438 6758442 6758442 6758459 6758459
SK 10A
29544490 3
26A SK
1 29544490
6 SK 7 13
10 29544490 56 3
6758459 6758461 6758461 6758461 6758462 6758473 6758473 6758474 6758475 6758485
13 27A 27B 29B 13 26A 26A
26 16 21 14 8 4 25
28A
13
6758486 6758488 6758491 6758496 6758497 6758505 6758508 6758508 6758523 6758530
26B 13 13 19 12
7 11 12 1 17
27A 27B 29A 8
12 17 9 15
17 28A 28B 26B 22 24 SK
12 14 7 6 19 6 29544490
28A
13
***
RB 29537419
RB 29525026
RB 29525027 *** RB 29537235
RB 29538548
6758540 6758541 6758543 6758543 6758557 6758563 6758563 6758563 6758581 6758597 R – Replaces
HISTORY
RB 29542985
RB – Replaced By
Index–6
RB ***
6839418
PART NO.
FIG NO.
6758907 6758907 6759109 6759132 6759135 6759270 6759270 6759271 6759314 6759314
27A 27B 21B
REF NO. 11 16 2
RB 29537420 RB 23045094 30A SK
7 29544490
23 23
7 12
6759323 6759323 6759339 6759340 6759340 6759373 6759377 6759379 6759379 6759381
25 25 16 11 16 28A 15 13 SK 13
28 53 2 5 5 8 6 16 29544490 17
6759414 6759423 6759958 6759958 6759964 6759964 6759964 6759964 6759964 6759964
18 20 30B 30B 30A 30A 30B 30B 30B 30B
1 1 60 66 13 31 55 61 67 73
6759968 6760112 6760112 6760112 6764333 6764333 6768264 6768264 6768324 6768324
30A 27A 27B SK 28A SK 27A 27B 1–2 1–3
35 15 20 29544490 9 29544490 13 18 3 3
6768324 6768324 6768324 6768381 6768382 6768383 6768396 6768396 6768417 6768417
1–4 22 23 3 3 3 16 20 21A 24
3 9 18 7 4 8 4 3 12 24
*** – No Longer Available From Allison Transmission.
HISTORY
RB
*** *** ***
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
6776675
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
6768417 6768418 6768418 6768418 6768419 6768419 6768478 6768499 6768501 6768536
SK 21A 24 SK 16 18 18 19 29B 21A
29544490 13 25 29544490 15 11 2 8 9 11
6768536 6768543 6768543 6768543 6768543 6768543 6768543 6768543 6768550 6768574
24 1–2 1–3 1–3 1–3 1–4
23 5 11 5 6 5
6768687 6768688 6768688 6768689 6768711 6768770 6768827 6768827 6768827 6768877
10 7
2 SK 2
9 29544490 4
7 21A 31 SK 22
69 24 2 29543240 16
24
16
***
R R *** ***
6757633 6769388
RB 29515103
RB 29515102
6768877 6768877 6768878 6768878 6768878 6768981 6768989 6768990 6769107 6769131 6769195 6769252 6769261 6769263 6769263 6769264 6769276 6769277 6769286 6769289 R – Replaces
29B 29B
HISTORY
22 24
13 15
26B 26B 6 9 3
1 5 11 3 11
11 28A 19 1–1
12 13 9 8
5A
R
6881393
R
6881394
*** R RB
6769264 6769263
13 RB 23048614 RB 23048613
15 RB – Replaced By
20100201
12
PART NO.
FIG NO.
REF NO.
6769289 6769326 6769326 6769326 6769326 6769326 6769326 6769344 6769388 6769402
SK 10A 11 14 16 18 20 13
29544490 15 8 13 9 5 5 4
30A
26
6769406 6769407 6769413 6769413 6769476 6769476 6769509 6769720 6769722 6769729
28A 28A 8 SK 22 23 7 8 8 8
12 13 17 29544490 9 18 45 22 21 8
6769783 6769783 6769790 6769796 6769825 6769825 6769938 6769939 6769939 6769940
27A 27B
13 18
RB
6768543
RB 29525024 RB 29525025 30A 30A
12 32
1–3 1–4 1–4
10 8 9
6770023 6770023 6770075 6770075 6770094 6770098 6770302 6770357 6770521 6770521
28A 28B 27A 27B 23 17 5A
10 9 10 15 9 8 12
27A 27A
4 51
6770521 6770530 6770569 6770571 6770571 6770573 6770574 6770578 6770578 6770578
SK 30A
29544490 8
13 13 7 5A 5A 5B SK
2 27 54 14 17 37 29544490
*** – No Longer Available From Allison Transmission.
HISTORY
RB 29518545
RB 29525039
RB 23045334
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–7
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
6770585 6770585 6770587 6770587 6770590 6770591 6770598 6770612 6770614 6770623
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
5A 5B 4
18 38 8
4 11
7 19
R
6836303
RB 29506141 RB 23048635 RB 23048643
6770623 6770623 6770623 6770630 6770631 6770646 6770661 6770671 6770677 6770677 6770683 6770761 6770785 6770847 6770847 6770847 6770848 6770848 6770851 6770855
10A
7
10B 14 SK
11 5 29544490
23 1–3
8 9
22 23
18 14
RB 23045944 RB 23045945 *** *** RB 29528534
RB 29528618 RB 23048613 1–1 1–3 1–3 1–4 10A 14 1–2
7 6 6 5 16 14 7 RB 29518544
6770856 6770860 6770862 6770878 6770879 6770879 6770891 6770906 6770908 6770911
1–2 29A
8 13
22 22 SK
51 50 29544490
6771005 6771005 6771005 6771131 6771140 6771192 6771238 6771249 6771300 6771300
28A 28B SK
15 6 29544490
22
32
28A 7 21A 24
5 61 8 28
R – Replaces
HISTORY
RB 23018483
RB RB RB RB
23045952 23045949 23048657 23048656
RB 29528620 RB 29528619
RB – Replaced By
Index–8
PART NO.
FIG NO.
REF NO.
6771315 6771316 6771316 6771322 6771363 6771378 6771509 6771690 6771709 6771929
19 12 15 28A 19 27A 24 11 16 28A
10 3 10 5 6 38 2 4 4 7
6772008 6772008 6772009 6772011 6772011 6772011 6772012 6772012 6772012 6772012
25 25
30 54
25 25 25 25 25 25 SK
22 46 70 6 31 55 29544490
6772032 6772116 6772137 6772140 6772140 6772140 6772140 6772140 6772140 6772141
28A 1–2 28A 1–1 1–2 1–3 1–4 22 23 1–1
5 13 11 4 4 4 4 10 17 4
6772141 6772141 6772141 6772141 6772141 6772143 6772158 6772162 6772162 6772162
1–2 1–3 1–4 22 23 11 21A 21A 21B 22
4 4 4 10 17 14 9 1 1 20
6772162 6772168 6772182 6772182 6772182 6772182 6772185 6772186 6772551 6772551
SK 1–2 1–2 1–3 1–4 1–4 1–2 1–2 31 SK
29544490 12 10 8 7 7 9 6 3 29543240
*** – No Longer Available From Allison Transmission.
HISTORY
RB
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
6779041
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
6772552 6772608 6772652 6772740 6772740 6772740 6772859 6772860 6773078 6773088
4 SK 30A 27A 30A SK 16 16 SK 5A
6 29544490 34 35 21 29544490 14 13 29544490 11
6774130 6774155 6774184 6774184 6774290 6774290 6774320 6774326 6774328 6774516
6773159 6773186 6773186 6773186 6773187 6773188 6773189 6773189 6773192 6773192
30A 2 22 SK 30A 30A 30A SK 30A 30A
24 1 3 29544490 37 16 36 29544490 11 33
6774565 6774607 6774663 6774667 6774667 6774690 6774701 6774703 6774703 6774704
13 12 1–1 1–3 1–3 17
15 6 6 5 5 1
5A 5B 5A
5 5 4
6773193 6773193 6773196 6773207 6773235 6773236 6773243 6773311 6773311 6773311
30A SK
4 29544490
30A
28
5B 5A 5A 5A 7
4 7 9 15 71
7 21A 22 22
57 28 3 15
6774704 6774708 6774709 6774710 6774712 6774713 6774721 6774735 6774735 6774736
6 7 6
7 4 6
6773311 6773311 6773311 6773311 6773311 6773331 6773331 6773365 6773381 6773402
24 25 25 25 SK 30A SK 7
17 25 49 73 29544490 15 29544490 58
7
3
12
10
6774736 6774930 6774931 6775699 6775705 6775706 6775707 6775712 6775714 6775716
6773402 6773790 6773806 6773945 6773946 6773947 6773996 6773997 6774044 6774061
SK 27A 12
29544490 46 14
R – Replaces
RB
6776681
RB 23017502 RB 23017508
RB 23045950
RB 23046428 RB 23045507 RB 23045507 9 7 23 1–2 RB – Replaced By
20100201
13 31 10 11
RB 29544498 30A 5A 5B 7 SK 30A 30A 30A
20 2 2 80 29544490 27 25 22 RB 23045335
RB 29503632
RB 23019731 RB 23019650
RB 23045954 RB 23045953 RB 29537234 17 17
14 13
19 19 19
3 13 1
19 19 28A
7 6 13
RB
6775717 6775718 6775812 6775813 6775827 6775834 6775839 6775839 6775840 6775840
*** – No Longer Available From Allison Transmission.
HISTORY
6831150
RB 23015049 RB 6831068 7 10A 14 10A 14
71 11 9 9 7
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–9
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
6775854 6775916 6776022 6776246 6776246 6776246 6776246 6776246 6776451 6776610
16 1–4 19 1–3 1–3 1–3 1–3 1–4 8 10B
6 9 10 7 7 7 7 6 28 18
6776610 6776610 6776626 6776627 6776675 6776675 6776676 6776677 6776677 6776678
11 18 10B 10B 30A
8 5 2 3 6
30A 30A 30B 30A
10 9 57 14
6776679 6776680 6776680 6776681 6776681 6776682 6776683 6776718 6776719 6777212
30A 27A 27B 30A
30 14 19 3
30A
2
***
R
R
6759271
6773196
RB 23017550 RB 23019730 RB 23019729 RB 6880128
6777214 6777242 6777242 6777242 6777328 6777677 6777793 6777814 6777907 6777908 6777969 6777974 6777974 6777974 6777974 6777974 6778009 6778152 6778407 6778411 R – Replaces
HISTORY
10A 10B 14
5 8 3
5B 28A 10B 10B 10B
21 5 19 14 12
30A 30B 30C SK SK 30B
1 1 1 29543189 29544490 75
5B 27A
34 42
RB
6880127
RB
6838454
RB
RB – Replaced By
Index–10
RB ***
6838040
6838043
PART NO.
FIG NO.
REF NO.
HISTORY
6778417 6778420 6778421 6778422 6778430 6778435 6778436 6778437 6778439 6778440
27A 5B 5B 27A 27A 7 5B 5B 5B 7
27 31 9 31 39 79 35 20 7 75
6778441 6778444 6778444 6778451 6778451 6778455 6778456 6778459 6778460 6778466
7 5B 5B 27A SK 5B 5B 5B 5B 5B
73 26 33 30 29544490 28 27 22 10 30
*** *** ***
6778469 6778473 6778474 6778491 6778492 6778892 6779006 6779035 6779036 6779037
5B 27A 7 5B 27A 1–2 5B
32 29 74 8 26 14 19
*** *** ***
25 24
1 3
6779038 6779038 6779038 6779038 6779039 6779041 6779041 6779041 6779041 6779043
24 25 25 SK 25 25 25 25
10 3 7 29544490 4 8 32 56
25
29
5B 7
14 35
7 9 SK 15 27A 27A
67 17 29544490 13 34 33
*** *** ***
*** *** *** *** ***
***
RB 23047088
R
6779082 6779083 6779125 6779247 6779451 6779451 6779451 6779576 6779645 6779647
*** – No Longer Available From Allison Transmission.
*** *** *** ***
6772009
RB 23047087 *** RB 23016548
*** **
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
6779801 6779802 6779833 6779833 6779833 6779833 6779837 6779837 6779840 6779840
12 12 30B 30C SK SK 30B 30C 30B 30C
1 5 23 21 29543189 29544490 47 45 40 38
6779894 6779895 6779936 6779949 6830003 6830003 6830003 6830003 6830007 6830007
7 7 5B 5B 5A 5B 30B 30C 7 7
73 74 18 12 22 41 3 3 34 39
6830007 6830014 6830014 6830014 6830021 6830021 6830237 6830240 6830240 6830243
SK 30B 30B 30B 7 SK 30B 30B 30B 30B
29544490 64 70 76 68 29544490 58 63 69 39
6830243 6830265 6830323 6830333 6830409 6830410 6830410 6830414 6830414 6830525
30C 5B 27A 17
37 16 40 20
31 SK 31
11 29529654 14
5B
17
6830526 6830599 6830721 6830920 6831031 6831032 6831033 6831034 6831034 6831067
5B
15
5B
6
11 20 16 16 18
15 6 11 11 7
R – Replaces
HISTORY
*** ***
R ***
2400595
*** RB 29538506 *** RB 23041616
REF NO.
7
78
15 15 19 19 17 11
17 17 5 5 22 13
6775827
***
RB 23017460 R 6775707 RB 29542984 RB 29544481 RB 29544480 16 18 16 18 11 27A 11
13 9 14 10 20 36 11
6832007 6832035 6832037 6832037 6832090 6832091 6832138 6832138 6832304 6832304
17 14 10A
19 2 2
14 10A 4
4 6 7
30B 30B
37 42
6832304 6832304 6832304 6832304 6832304 6832304 6832304 6832304 6832481 6832481
30B 30B 30B 30C 30C 30C 30C 30C 10A 10B
44 46 48 35 40 42 44 46 8 10
6832481 6832481 6832482 6832482 6832483 6832483 6832484 6832484 6832484 6832484
14 SK 11 SK 11 SK 11 16 18 20
6 29544490 17 29544490 18 29544490 17 10 6 7
*** – No Longer Available From Allison Transmission.
HISTORY R
6831150 6831151 6831152 6831155 6831155 6831156 6831156 6831159 6831528 6831848
*** *** *** ***
RB 23017459
20100201
FIG NO.
6831068 6831068 6831069 6831117 6831118 6831119 6831120 6831121 6831139 6831150
RB 29514478
RB – Replaced By
PART NO.
R
29535635
R
23048195
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–11
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
6832484 6832485 6832485 6832485 6832486 6832486 6832486 6832487 6832487 6832547
SK 11 16 SK 16 18 SK 20 SK 4
29544490 18 12 29544490 12 8 29544490 8 29544490 9
6832559 6832696 6832697 6832700 6832701 6832705 6832813 6832868 6832869 6832928
SK
29544490
30B 30B 11 11
15 24 2 2 RB 29525020 RB 29525019
6833409 6833616 6833617 6833619 6833619 6833812 6834002 6834075 6834077 6834180
30B 30B 30C 30B 30C 5B 5B 29A 29B
16 38 36 31 29 24 25 8 8
SK 21B 21B 26B SK 16
29544490 4 6 1 29544490 3
33C 33C 8
1 1 16
8 8 8 8 30B 30C
12 13 18 20 82 92
*** ***
***
RB 23017430
6834181 6834182 6834183 6834184 6834536 6834536 6834882 6834893 6834893 6834894
RB 23015481 R 6832700 RB 29528627 R 6832701 RB – Replaced By
Index–12
PART NO.
FIG NO.
6834894 6834896 6835205 6835351 6835405 6835405 6835409 6835614 6835614 6835635
RB 29527113 RB 29525021 RB 6834893 RB 6834894
6832929 6833167 6833223 6833223 6833281 6833281 6833385 6833386 6833409 6833409
R – Replaces
HISTORY
HISTORY RB RB RB RB
30B 30C 30B 30B 30C
29528626 29507791 23017432 29503643
35 33 2 53 51 RB 29544508
6835734 6835742 6836029 6836226 6836303 6836340 6836514 6836514 6836515 6836517
RB 29538549 11
3
30B
79
RB 23017739 RB RB RB RB RB RB
6836600 6836602 6836669 6836673 6836694 6836923 6836923 6836923 6836930 6837128
33C 33C 17
2 1 9
33C 7 9 SK
1 52 16 29544490
6770587 23045747 23017036 23017051 23017037 23017041
RB 29536124
RB 23017434 RB 23011619
6837129 6837164 6837301 6837318 6837319 6837321 6837349 6837350 6837425 6837511
RB 29544227 SK
29543189
32 32 24 23 23
20 20 14 4 5
RB 23017040
RB 23015482 RB 23045336
6837821 6837880 6838039 6838040 6838040 6838041 6838042 6838043 6838043 6838043
*** – No Longer Available From Allison Transmission.
REF NO.
7 30B 21A 21A
53 15 21 20
21A 21A 21A SK
22 27 16 29544490
R
6777969
R
6778152
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
6838044 6838125 6838172 6838224 6838225 6838403 6838403 6838403 6838413 6838429
21A
REF NO. 19
RB 23015601 RB 23017349 11 11 5A 5B SK
3 16 1 1 29544490
8
19
RB 29544228
6838454 6838454 6838457 6838458 6838459 6838494 6838520 6838580 6838587 6838589
R RB RB RB RB RB
6838590 6838649 6838686 6838687 6839014 6839106 6839111 6839122 6839183 6839183
28B 23 11 18
8 2 5 3
16
7
13 13 30C
6777328 29544557 23010422 23010423 23010424 23049131
***
RB
6839183
6 6 68 RB 29533088 RB 29533089 RB 29521871
13
24 R
6839244 6839245 6839279 6839304 6839305 6839306 6839306 6839307 6839307 6839308
3 3 30B 39D 39C 39C 39D 39C 39D 39C
10 13 63 6 8 4 4 10 8 11
6839315 6839315 6839319 6839321 6839322 6839323 6839324 6839326 6839327 6839328
39C 39D
14 12
39D 39D 39D 39D 39D 39D 39C
27 35 34 28 32 25 26
R – Replaces
HISTORY
RB – Replaced By
20100201
6838649
***
*** *** *** *** *** RB 23015259
***
PART NO.
FIG NO.
REF NO.
HISTORY
6839328 6839329 6839329 6839330 6839331 6839332 6839333 6839334 6839335 6839336
39D 39D 39D 39D 39D 39D 39D 39D
26 38 38 31 36 40 42 41
39C
2
6839336 6839337 6839337 6839338 6839338 6839339 6839339 6839340 6839340 6839341
39D 39C 39D 39C 39D 39C 39D 39C 39D 39C
2 17 15 16 14 22 22 35 47 32
*** *** *** *** *** *** ***
6839341 6839341 6839341 6839342 6839342 6839344 6839344 6839346 6839347 6839348
39C 39D 39D 39C 39D 39C 39D 39D 39D 39C
36 44 48 5 5 12 10 19 37 27
*** *** ***
6839348 6839349 6839349 6839350 6839350 6839351 6839353 6839354 6839355 6839355
39D 39C 39D 39C 39D 39D 39C 39C 39C 39C
29 37 49 31 43 39 28 30 21 29
6839355 6839357 6839358 6839359 6839359 6839359 6839360 6839360 6839361 6839362
39D 39D 39C 39C 39D 39D 39C 39D 39D 39C
21 45 33 34 46 46 34 46 38 25
*** – No Longer Available From Allison Transmission.
*** *** RB 23047197 ***
***
*** *** *** ***
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–13
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
6839418 6839418 6839418 6839631 6839632 6839632 6839632 6839633 6839633 6839633
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
12 19
9 13
30B 30B SK SK 30B SK SK
7 6 29543189 29544490 8 29543189 29544490
HISTORY
R
6839675 6839676 6880118 6880118 6880124 6880125 6880127 6880127 6880128 6880128
6758581
RB 23017501 RB 23017507 30C 30C 8 8 8
54 59 27 9 24
8
26
R
6777214
R
6777212
PART NO.
FIG NO.
REF NO.
6880795 6880860 6880860 6880860 6881393 6881394 6881486 6881547 6881826 6881830
30C 28A 28B SK
6882221 6882221 6882222 6882222 6882222 6882222 6882673 6882675 6882702 6882702
30B 30B 30B 30B 30B 30B 32 32 7 22
54 72 56 62 68 74 19 19 48 40 5 29544490
32 1 1 29544490 RB RB RB
8
RB 29503850 RB 29503851
30B 30B 30C 30C 30B 30C 30B 30C SK SK
41 43 39 41 45 43 33 31 29543189 29544490
6882702 6882702 6882809 6883047 6883048 6883520 6883522 6884078 6884079 6884080
26A SK
24 24 22
2 11 5
6880179 6880179 6880186 6880187 6880187 6880187 6880187 6880323 6880381 6880381
30B 30C 30C 27A 30B 30C
29 27 68 32 49 47
24 SK 23
9 29544490 15
9 30B 30C
2 36 34
6884080 6884080 6884082 6884083 6884084 6884085 6884088 6884088 6884100 6884436
6880439 6880441 6880476 6880476 6880756 6880776 6880776 6880778 6880778 6880795 R – Replaces
104919
RB 29525030 RB 29525031 29A 29B 21A 25
4 4 26 51
25
28
30B
34
RB – Replaced By
Index–14
R
29503132
R
29503131
RB RB RB RB RB
23016715 23015776 23012904 23045955 23045956
RB 23017578 RB 23045156 RB 23016024 1–3 1–4
11 10
12
11
RB 23017042
6884463 6884469 6884478 6884478 6884479 6884480 6884483 6884692 6884702 6884779
*** – No Longer Available From Allison Transmission.
6768877 6768878 6884478
30
6880172 6880172 6880172 6880172 6880174 6880174 6880178 6880178 6880178 6880178
R
HISTORY
RB RB R RB RB RB RB RB RB RB
23015620 23015623 6881486 29528648 23014414 29528624 23014209 23012898 23012899 29528621
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
6884780 6884785 6884835 6884835 6884962 6885031 6885047 6885047 6885163 6885166
REF NO.
39C 12 15 33C 29A 30C 30C 33C 30C
39 4 9 1 11 73 78 1 54
6885166 6885166 6885636 6885636 7453943 7453943 8892840 8892840 8892840 9409030
30C 30C 39C 39C
59 64 25 25
6 7 11 30B
9 6 9 5
9409030 9409045 9409045 9409047 9409056 9409058 9409058 9409059 9409127 9409226
30C 27A 27B 17 3 3
5 5 9 15 9 1
7 28B
72 4
9409231 9411488 9414052 9415092 9415545 9415545 9415545 9415545 9415545 9415545
28B 27A 12 27A 8 29A 29A 30B 30C SK
2 1 15 1 7 2 18 85 102 29543189
9415545 9416011 9417797 9417797 9418116 9418964 9418964 9418964 9420572 9420572
SK 27A 27A 27B 30B 8 26A 30B 5A 5B
29544490 48 8 12 12 4 21 87 23 42
R – Replaces
HISTORY RB 29528622 ***
R 908300 RB 23041515
R RB
RB – Replaced By
20100201
*** ***
9409059 9409058
PART NO.
FIG NO.
9421651 9421651 9421697 9422847 9422847 9422848 9422848 9425158 9426920 9427847
REF NO.
27B
2
39D 27A 28B 27A 27B 29A
9 44 3 2 10 15
R ***
29509733
RB 29501499 RB 29544493
9432185 9433579 9433579 9437787 9437787 9440087 12004007 12015284 12015284 12015284
RB 23041458 30B 30C 22 23
12 12 22 16
32 33A 33B 33D
14 6 12 10
12015284 12015793 12015793 12015793 12015793 12020043 12020219 12033674 12034046 12034390
33E 33A 33B 33D 33E
18 8 14 12 20
35A
11
35A 37
12 3
12034404 12034406 12034413 12034413 12034413 12034413 12034413 12040542 12040921 12040940
35A
3
33A 33B 35A 35A 37 32 35A 32
4 5 4 8 4 17 9 16
12047662 12047664 12047680 12047680 12047680 12047680 12047680 12047767 12048105 12048105
28B 28B 33A 33B 35A 35A 37 28B 35A
26 24 2 3 2 10 2 25 13
*** – No Longer Available From Allison Transmission.
HISTORY
RB 29507729
RB 12048105 RB 12089040
RB 29545909
R
12020043
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–15
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
HISTORY
12048107 12052410 12052410 12052410 12059716 12059716 12059716 12066016 12084912 12084912
35A 28B 30B 30C 28B 30B 30C 37 33D 33E
14 21 18 16 22 19 17 12 3 4
12191176 12191176 15305333 15305333 15305371 15305371 15324208 15324210 16005999 16005999
12089040 12089040 12089040 12089040 12089040 12092420 12103881 12103881 12103881 12103881
33A 33B 33D 33E
7 13 11 19
33D 33D 33D 33E
17 22 26 25
16065869 16071629 16071639 16071669 16071689 16071891 16071891 16071923 16071930 16071948
RB RB RB RB RB R RB RB RB RB
16071891 16074719 16074739 16074689 16074729 16065869 16074986 16075025 16075036 16075008
12103881 12103881 12103881 12110693 12110693 12124639 12129023 12129023 12129557 12129557
33E 33E 37 39E 39F 30C 33D 33E 33D 33E
30 34 16 28 16 82 2 3 7 8
16071961 16074649 16074679 16074689 16074689 16074699 16074709 16074719 16074719 16074729
RB RB RB R RB RB RB R RB R
16075030 16081099 16081109 16071669 16081119 16081129 16081139 16071629 16081149 16071689
12129557 12129557 12129691 12160542 12160542 12160551 12160551 12162193 12162193 12162193
39E 39F 28B 39E 39F 39E 39F 33D 33D 33D
27 15 27 30 18 29 17 16 21 25
16074729 16074739 16074739 16074986 16074986 16075003 16075008 16075008 16075014 16075019
RB R RB R RB RB R RB RB RB
16081159 16071639 16084519 16071891 16080822 16080828 16071948 16080835 16080842 16080847
12162193 12162193 12162193 12162193 12176394 12176394 12177289 12177289 12191003 12191003
33E 33E 33E 37 39E 39F 33D 33E 33D 33E
24 29 33 15 26 14 8 9 6 7
16075025 16075025 16075030 16075030 16075036 16075036 16080822 16080822 16080828 16080828
R RB R RB R RB R RB
16071923 16080854 16071961 16080860 16071930 16084730 16074986 29504547
R
16075003
R – Replaces
RB – Replaced By
R 12033674 RB 29541590
Index–16
*** – No Longer Available From Allison Transmission.
39E 39F 33D 33E 33D 33E 32 32 39A 39B
32
31 19 5 6 4 5 18 15 24 5
*** ***
4
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
16080835 16080835 16080842 16080842 16080847 16080847 16080854 16080854 16080860 16080860
32
16081099 16081099 16081109 16081109 16081119 16081119 16081129 16081129 16081139 16081139
32
16081149 16081149 16081159 16081159 16084519 16084519 16084730 16084730 16085369 16085449
32
REF NO.
HISTORY
4
32
4
32
4
32
4
R
16075008
R
16075014
R
16075019
R 16075025 R 16075030 RB 29504551 2
32
2
32
2
32
2
32
2
R
16074649
R
16074679
R
16074689
R
16074699
R
16074709
R
16074719
R
16074729
R
16074739
R
16075036
2
PART NO.
FIG NO.
REF NO.
23010999 23011150 23011194 23011194 23011195 23011195 23011196 23011196 23011216 23011216
10B 22 26A 22 26A 22 26A 22 26A
5 44 9 45 10 46 11 41 6
23011252 23011473 23011473 23011476 23011476 23011571 23011572 23011603 23011619 23011619
30B
7
32 32 7 21A 7 22 7 22 7 21A
22 23 20 3 19 25 21 35 18 39
RB 23011473
R RB R RB RB RB RB R RB
32
2
32
2
32
4
32 32
2 2
23011792 23011793 23012031 23012031 23012033 23012033 23012034 23012034 23012035 23012035
16085519 16085579 16085595 16085641 16085674 16085828 16136494 16136502 16136789 16136859
32 32 32 32 32 32 32 32 32 32
2 2 4 4 4 4 4 4 2 2
23012035 23012035 23012035 23012035 23012036 23012036 23012036 23012036 23012037 23012037
21B 22 27A 27B 28B 30A 30B 30C 7 29A
8 36 7 13 13 17 52 50 23 7
16172029 23010422 23010422 23010423 23010423 23010424 23010424 23010426 23010489 23010998
32 40A
3 2
40A
2
40A
2
29B 7 21B 29B 32 25 25 25
12 12 7 15 19 11 35 59
15
4
23012037 23012038 23012038 23012038 23012090 23012852 23012852 23012852 23012852 23012898
30B
14
R – Replaces
*** R 6838457 *** R 6838458 *** R 6838459 RB 29525039 RB 23011476
RB – Replaced By
20100201
*** – No Longer Available From Allison Transmission.
HISTORY
23010999 23014343 23010998 23014342 23015621 23015622 23017435 6837128 23046148
*** *** ***
R
6756396
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–17
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
23012898 23012899 23012899 23012904 23012904 23012928 23012928 23012937 23012937 23013533
REF NO.
HISTORY R 6884692 R 6884702 RB 29528625
30B
14
23
11
30C 30C
73 78
R
6883048
R
6757557
RB 23048644
23013909 23013909 23014064 23014064 23014065 23014065 23014107 23014166 23014166 23014209
30C 30C 25 SK 25 SK 26A 7 9 30B
23014209 23014342 23014342 23014343 23014343 23014411 23014411 23014414 23014414 23014422
72 77 NI 29544490 NI 29544490 16 83 19 14
30B
9 9 28A 28A 25 25 25 25 32
9 8 17 18 12 36 60 NI 21
30B 28A 28A
27 5 5
35A 35A 37 39D
6 6 6 18
12 15
2 8
24
7
24
7
24
7
24
7
30B
14
7 3 20 5 5 5 12 16 16 15
RB 29525034
23016504 23016548 23016548 23016548 23016548 23016548 23016615 23016615 23016647 23016653
35A 27A 27A 27B SK
15 17 25 22 29544490
15 19 SK
15 2 29543189
6839319
*** – No Longer Available From Allison Transmission.
R
6838125
R
6884463
R
23011571
R
23011572
R
6884469
R 6883047 RB 29538482 R 6884085 RB 29538481
35A 39B 28B 35A 35A 37 33E 35A 35A 35A
R
Index–18
R 6834882 R 6837425 RB 29544512
23016193 23016336 23016455 23016490 23016490 23016490 23016502 23016502 23016502 23016504
6775813
HISTORY
32
23014343
R
RB – Replaced By
21A
8 4 24 15 27 5 22 8 7
R
23014995 23015011 23015048 23015049 23015049 23015204 23015204 23015205 23015259 23015259
23015481 23015481 23015482 23015482 23015601 23015601 23015601 23015620 23015620 23015621
REF NO.
4 26B 22 21A 24 30A 26A 24 35A
R 23014342 R 6884479 RB 29528623 27
FIG NO.
23016057 23016058 23016068 23016069 23016147 23016147 23016147 23016149 23016152 23016193
6884483 23011476 23014411 23011473 23014422
27
30B
PART NO.
23015621 23015622 23015622 23015623 23015623 23015776 23015776 23016023 23016024 23016024 R R RB R RB
23014422 23014599 23014911 23014911 23014911 23014948 23014948 23014948 23014949 23014954
R – Replaces
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
RB 29537277
R
6779247
RB 23019729 NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23016654 23016655 23016656 23016679 23016715 23016715 23016824 23017036 23017036 23017037
HISTORY RB RB RB RB
15 28B 39D
23017037 23017040 23017040 23017041 23017041 23017042 23017042 23017051 23017051 23017052
23019649 23019730 23019731 23019650
14 R
6882809
R
6836514
23 1
39D
1
39C
1
39C
R
6836515
R
6837301
1 R 6836517 R 6884100 RB 23045144
23017349 23017349 23017377 23017377 23017377 23017377 23017377 23017377 23017381 23017430
39D
1
28A
5
20
2
22 26A 27A
R
6836514
R
6838172
37 19 47 R 444592 R 444594 R 23017381 RB 23017377 R 6834002
23017430 23017432 23017432 23017434 23017434 23017435 23017435 23017435 23017459 23017459
RB 29525041 R 6835205 RB 29525042 R 6836930 RB 29525043
23017460 23017460 23017501 23017501 23017502 23017502 23017507 23017507 23017508 23017508 R – Replaces
REF NO.
30B 30C
30 28
11
13
11
R
6831067
6831139 6839675 29537424 6773235 29537447 6839676 29537423 6773236 29537448
23019650 23019650 23019650 23019650 23019650 23019729 23019729 23019729 23019729 23019730
20100201
*** – No Longer Available From Allison Transmission.
HISTORY
24 24 11
2 2 6
10B
1
R
6836029
RB 29525032 29A
12
29A 2 3 30B 30C 33E
14 13 14 4 4 15
R
6770862
RB 29503834 RB 29510913
23018845 23018847 23018848 23018849 23018851 23018852 23018854 23018860 23018906 23018912
23011603
REF NO.
R 6776683 RB 29525040 R 6884083 RB 29528628
23018483 23018483 23018484 23018502 23018502 23018739 23018739 23018768 23018842 23018844
R
11
FIG NO.
23017550 23017550 23017578 23017578 23017579 23017579 23017739 23017739 23017810 23018482
23018950 23018950 23018958 23018958 23018958 23019639 23019649 23019649 23019649 23019650
R R RB R RB R RB R RB RB – Replaced By
PART NO.
39A
26
27B
6
27B 40B 40B
25 4 8
7 SK
77 29544490
10A
1
10B 14 SK
6 1 29544490
RB RB RB RB RB RB RB RB RB
29507769 29510914 29510916 29503833 23049373 23049374 29510915 29507770 29502944
R
29501469
RB 29538507
7 SK
R
23016654
R R
6774721 23016679
R R
6776719 23016653
81 29544490
7
76
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–19
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
23019730 23019730 23019730 23019731 23019731 23019731 23019731 23019734 23019734 23019734
SK
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
29544490 R R
7 SK
70 29544490 R R
23040663 23041007 23041147 23041147 23041450 23041450 23041451 23041451 23041451 23041452
6776718 23016655
28B 30B 30C
15 27 25
17 19
18 14
6774713 23016656
RB 29510911
R 903220 R 901310 RB 23048022 22 23
21 13 R
23041452 23041458 23041458 23041458 23041458 23041515 23041515 23041530 23041530 23041616
5A
3
5B 2 12
3 6 18
2940625
R 908265 R 9432185 R 7453943 RB 29530100 15
11
10A
14
10B 11 14 16 18 20
17 7 12 8 4 4
R
23041616 23041616 23041616 23041616 23041616 23041616 23041616 23041915 23041915 23041915
R 5A 5B
30C 30B 30C 28B
R – Replaces
RB – Replaced By
6830920
19 39 R
23041983 23041984 23041989 23041989 23041991 23041991 23042785 23042786 23042786 23042986
907666
907564
RB 29516203 RB 29516204 33B
1 R 23045754 R 23047097 RB 29509513
Index–20
85 21 19 15
PART NO.
FIG NO.
REF NO.
23042986 23045065 23045066 23045094 23045094 23045094 23045105 23045133 23045142 23045143
30B
23045144 23045144 23045156 23045156 23045210 23045333 23045334 23045334 23045335 23045335
39C
23045336 23045336 23045349 23045473 23045474 23045499 23045501 23045507 23045507 23045507
5A
10
28A 27A 27A 28A 28A 3
5 1 3 13 5 3
27 RB 23048155 RB 29514166
21B SK
12 29544490 R 6759135 RB 29512863
39A 37
28 7 RB 23047275 1 R 23017042 R 6884084 RB 29528629
28A 5A 5A
13 10 10
5A
10
23045747 23045747 23045747 23045748 23045748 23045754 23045755 23045756 23045756 23045757
30B 30C
13 13
30B 30C
24 22
30B 30C 30B
17 15 14
23045757 23045794 23045801 23045851 23045874 23045875 23045876 23045876 23045878 23045904
30C 28B
14 18
*** – No Longer Available From Allison Transmission.
HISTORY
*** *** R
6770569
R
6774516
R
6837511
*** ***
R R
6773946 6773947
R
6836340
RB 23041989 RB 29516202
RB RB RB RB 28B SK 28B 35A
29529976 23047276 29509561 29509562
14 29544490 28 1
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23045944 23045944 23045945 23045945 23045949 23045949 23045950 23045950 23045952 23045952
REF NO.
HISTORY R 6770630 RB 29544496 R 6770631 RB 29519116
23045953 23045953 23045954 23045954 23045955 23045955 23045956 23045956 23045958 23045986
3
13
3
10
3
13
3
R
6770906
R
6773381
R
6770891
R
6774931
R
6774930
R
6883520
13
3
10
3
13
3
10 R 6883522 RB 23047278
PART NO.
FIG NO.
REF NO.
23046148 23046161 23046161 23046167 23046169 23046169 23046170 23046170 23046428 23046428
39A 39A 30B 30B 30C 30B 30C 3
23046469 23046469 23046469 23046469 23046469 23046470 23046470 23046470 23046471 23046471
33A 33B 33D 33E 37 33A 33B 37 33A 33B
10 16 14 22 10 13 19 13 14 20
33D 33E 33A 33B 33D 33E 30B 30C 30C 33A
23 31 12 18 19 27 22 20 86 9
5
23045986 23045987 23045987 23045988 23045989 23045990 23045991 23045992 23045994 23045995
39A 39A 39A
21 16 33
39A 39A 39A 39A 39A 39A
9 3 10 11 12 15
23046471 23046471 23046472 23046472 23046472 23046472 23046473 23046473 23046473 23046473
23045996 23045997 23045997 23045997 23045997 23045998 23045999 23046000 23046002 23046004
39A 39A 39A 39A 39A 39A 39A 39A 39A 39A
4 23 23 23 23 19 22 20 30 25
23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046474 23046475
33A 33B 33B 33D 33D 33E 33E 37 28B 30C
11 15 17 13 18 21 26 9 19 84
23046005 23046006 23046009 23046010 23046011 23046012 23046014 23046015 23046016 23046148
39A 39A 39A 39A 39A 39A 39A 39A 39A 7
2 14 32 31 8 37 29 36 35 38
23046476 23046476 23046486 23046487 23046565 23046587 23046587 23046588 23046588 23046589
30B 30C 39A 39A 39A 33B 33E 33B 33E 33B
20 18 7 6 1 6 10 9 14 7
R – Replaces
RB – Replaced By
20100201
*** – No Longer Available From Allison Transmission.
R
23011619
R
6773945
23 23 9 14 14 17 15 2
39A
RB 29503507
HISTORY
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–21
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
23046589 23046589 23046589 23046599 23046680 23046684 23046685 23046687 23046688 23046730
33B 33E 33E 39A 39A 39A 39A 39A 39A
23046735 23046735 23046735 23046735 23046848 23047087 23047087 23047088 23047088 23047096
33A 33B 33D 33E 30C 23
5 11 9 17 26 2
17
10
HISTORY
10 11 16 7 7 6 6 1 1 RB 29510362
R
6779082
R 6779035 RB 29509512
23047097 23047155 23047193 23047193 23047194 23047195 23047195 23047197 23047197 23047197
RB 23041991 35A 39C 39D 39D 39C 39D 39C 39D
1 15 13 13 13 11 23 23 R
23047266 23047275 23047275 23047276 23047276 23047278 23047278 23047279 23047280 23047344
35A 37
1 1
37
1
37
1
35A 35A 35A
1 1 1
23047804 23047904 23047904 23047957 23047957 23047957 23047957 23047970 23047977 23047977
39B 39C 39D 22 23 25
6 20 20 23 13 50
R – Replaces
RB – Replaced By
R R R
R R 25 25
Index–22
20 44
6839335
23045143 23045851 23045958
901314 903209
PART NO.
FIG NO.
23047977 23047977 23047980 23047980 23047980 23047981 23047981 23047992 23047992 23047997
REF NO.
25
68
25 25
27 50
17
5
7 7 21A
7 46 23
23047997 23047997 23047999 23047999 23047999 23048003 23048003 23048022 23048056 23048057
21B
3
7 9
82 18
11
10
30B 30B
7 6
23048058 23048155 23048155 23048195 23048225 23048225 23048498 23048574 23048613 23048613
30B 39B
8 1
R
903313
R
903493
R
905205
R
907626
R
907703
R R
907888 23041450
R 23045065 RB 6832138 35A 35A 4
17 17 8
3
3
RB 29544499
23048613 23048614 23048614 23048635 23048635 23048636 23048643 23048643 23048644 23048644 23048656 23048656 23048657 23048657 23048666 23048852 23049131 23049131 23049131 23049131
*** – No Longer Available From Allison Transmission.
HISTORY
3
2
9
7
7 9
71 6
39C
1
3
10
3
10
R
6769286
R *** R
6770761
R
6770612
R
6770614
R
23013533
R
6770911
6769277
R 6770908 RB 29538505 35A 21A 21B 22
1 40 13 38 R
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
6838494
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23049373 23049373 23049374 23049374 23049387 23049388 25011193 25011193 25011269 25011269
REF NO.
HISTORY R RB R RB RB
30B 27A
23018851 29510910 23018852 29510912 29528533
14 21 R 5576200 R 5576474 RB 25011747
25011747 25011747 29500034 29500034 29500034 29500034 29500034 29500034 29501206 29501209
R 25011269 RB 29530556 21A 21B 22 27A 27B 28B 7 4
39 8 36 7 13 12 71 7
5A 7
10 33
FIG NO.
29503383 29503383 29503507 29503507 29503508 29503508 29503632 29503632 29503632 29503643
21A 39E 39A
34 17 18
39A
13
5A 5B
21 43
39C
18
39D
16
29503643 29503643 29503658 29503658 29503803 29503803 29503833 29503833 29503833 29503834
29501261 29501262 29501462 29501469 29501499 29501499 29501499 29502383 29502611 29502612
39A 39A
32 32
4 2
29503834 29503839 29503843 29503843 29503843 29503849 29503850 29503850 29503851 29503851
29502615 29502616 29502621 29502622 29502625 29502626 29502629 29502630 29502633 29502634
32 32 32 32 32 32 32 32 32 32
4 2 4 2 4 2 4 2 4 2
29504513 29504514 29504515 29504516 29504527 29504527 29504528 29504528 29504529 29504529
29502761 29502762 29502944 29502944 29503131 29503132 29503151 29503257 29503383 29503383
32 32 39A
4 2 27
29504530 29504530 29504541 29504542 29504543 29504544 29504547 29504547 29504548 29504551
R – Replaces
RB 29503658
PART NO.
RB 23018950 17 34 R 9426920 RB 29529978
29A 35A 7 13 RB – Replaced By
20100201
4 1 28 31
R 23018906 RB 6880778 RB 6880776 ***
*** – No Longer Available From Allison Transmission.
REF NO.
HISTORY
R
23045988
R
141113
R
6774701
R 6835351 R 29501261 RB 29536876 7 SK
63 29544490 R 5575957 R 23018849 RB 29530556 R 23018842 RB 29530557 RB 29516205
7 13 21A 5A
27 30 35 20
32
4
32
2
32
4
32
2
32 32 32 32 32
4 2 4 2 4
32 32
2 4
*** R 6881826 RB 29536874 R 6881830 RB 29536872 RB RB RB RB
29504527 29504528 29504529 29504530
R
29504513
R
29504514
R
29504515
R
29504516
R
16080822
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–23
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
29504551 29504552 29504553 29504554 29504579 29504580 29504581 29504582 29504591 29504592
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY R
16080860
PART NO. 29504909 29504910 29504911 29504912 29504917 29504918 29504919 29504920 29504921 29504922
32 32 32 32 32 32 32 32 32
2 4 2 4 2 4 2 4 2
29504605 29504606 29504621 29504622 29504651 29504652 29504653 29504654 29504669 29504670
32 32
4 2
32 32 32 32 32 32 32
2 4 2 4 2 4 2
29504923 29504924 29504925 29504926 29504927 29504928 29504929 29504929 29504929 29504930
29504693 29504694 29504695 29504696 29504705 29504706 29504739 29504740 29504743 29504744
32 32 32 32 32 32 32 32 32 32
4 2 4 2 4 2 4 2 4 2
29504931 29504932 29504933 29504934 29504935 29504936 29504937 29504938 29504945 29504946
29504745 29504746 29504767 29504768 29504775 29504809 29504810 29504821 29504822 29504847
32 32 32 32 32 32 32 32 32
4 2 4 2 4 4 2 4 2
29504947 29504948 29505809 29506141 29506141 29506141 29506163 29506165 29506298 29507728
RB 29514221
RB 29504893
29504877 29504878 29504887 29504888 29504889 29504893 29504893 29504894 29504899 29504900 R – Replaces
RB 29514215 32
2
32 32 32
2 4 4
32 32 32
2 4 2
RB 29504929
R
RB – Replaced By
Index–24
29504847
FIG NO.
HISTORY RB 29504929
32
2
32
2
32
2
32 32 32
2 4 2
32
2
32
2
32 32
2 4
RB 29514247 RB 29514217 RB 29514219
RB 29514223 RB 29514225 RB 29514227
R R 32
2
32
2
32
2
32
2
32
2
32
2
32 32 31 SK
2 12 5 29543240
32 32 30C 23
10 11 95 1
7 9
82 18
5A 32
10 1
32
1
35B
1
29504887 29504909
RB 29514231 RB 29514233 RB 29514235 RB 29514237 RB 29514229
RB 29514239
29507728 29507729 29507729 29507729 29507738 29507769 29507769 29507770 29507770 29507791
*** – No Longer Available From Allison Transmission.
REF NO.
R
6770598
R
903222
R
9440087
R
23018845
R
23018860
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
29507791 29508157 29509460 29509511 29509512 29509512 29509513 29509513 29509561 29509561
HISTORY R
1–2 35A 33B 33B
13 1 1 2
33B
8
6834896
***
R
23047096
R 23041991 R 23045874 RB 29527366
29509562 29509562 29509637 29509733 29509734 29509735 29509886 29509889 29509934 29510362
R RB RB RB RB
29510362 29510838 29510910 29510910 29510911 29510911 29510911 29510912 29510912 29510912 29510912 29510913 29510913 29510914 29510914 29510915 29510915 29510916 29510916 29511631
27B 32 32 1–2 39B
3 9 9 12 2
1–1 27B
1 7
40B 40B
6 10
27B 40B 40B
24 5 9
40B
2
40B
2
40B
1
R
23046730
R
23049373
R
23040663
R
40B
7
11
13
15 15 15 15 15 39E 27B
16 5 2 3 4 39 8
23045875 29527367 29543432 9421651 29525012
***
R
29512264 29512265 29512834 29512835 29512836 29512860 29512863 29512863 29513446 29513447 R – Replaces
REF NO.
23049374 23018844
R
23018847
R *** R
23018854 23018848
R 23045105 RB 29523167 RB 29528652 RB – Replaced By
20100201
PART NO.
FIG NO.
29513448 29513449 29513450 29513451 29513452 29513453 29513453 29513453 29513454 29513454
30C
30C 30C 30C 30C 30C
62 70 75 52 57
29513456 29513456 29513456 29513456 29513456 29513457 29513457 29513457 29513458 29513459
30C 30C 30C 30C 30C 30C 30C 30C
53 58 63 71 76 55 60 65
29513460 29513461 29513462 29513463 29513464 29513464 29513466 29513467 29513912 29514166
30C 30C 30C 30C 30C SK
HISTORY
7 RB RB RB RB
29528651 29527533 29527534 29527535
RB 29530896 RB 29527105 81 69 67 99 98 29544490 RB 29527537 RB 29528653
29514166 29514215 29514215 29514216 29514217 29514217 29514218 29514219 29514219 29514220 29514221 29514221 29514222 29514223 29514223 29514225 29514225 29514226 29514227 29514227
*** – No Longer Available From Allison Transmission.
REF NO.
11 39B
11 4
32
4
32 32
2 4
32 32
2 4
32
2
32
4
32 32
2 4
32
4
32 32
2 4
R
23045066
R
29504877
R
29504917
R
29504919
R
29504621
R
29504923
R
29504925
R
29504927
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–25
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
29514228 29514229 29514229 29514230 29514231 29514231 29514232 29514233 29514233 29514234
32 32
2 4
32 32
2 4
32 32
2 4
32
2
29514235 29514235 29514236 29514237 29514237 29514238 29514239 29514239 29514240 29514243
32
4
29514244 29514247 29514247 29514248 29514261 29514262 29514365 29514365 29514476 29514478
HISTORY
R
29504945
R
29504931
R
32 32
2 4
32 32
2 4
32 32
2 4
32 32
2 4
32 32 32 5B
2 4 2 23
R
29504935
R
29504937
R
29504947
R
29514478 29514503 29515102 29515102 29515103 29515103 29515701 29516036 29516202 29516202
15 31
16 18
SK 1–1
— 3
2
11
29504933
29504911
R ***
126000
R
6830409
R
6768711
R 6768687 RB 29541551 32 33A
29516203 29516203 29516204 29516204 29516205 29516205 29516444 29516445 29516446 29516447
33A
R – Replaces
RB – Replaced By
33A 33A 39A 39A 39A 39A
Index–26
9 1 R
23045755
R
23041983
R
23041984
R
29503839
1 1 1 7 7 6 6
PART NO.
FIG NO.
REF NO.
29516450 29516451 29518544 29518544 29518544 29518545 29518545 29519116 29519116 29519129
39A 39A 31 SK
1 1 23 29543240
31
20
27B
27
29519856 29519858 29519859 29520043 29520044 29520046 29520046 29520047 29521241 29521871
39A 39A 39A 26A 26A 26A SK 26A 3
1 6 7 6 13 14 29544490 15 13
R
6770855
R 6769938 R 23045945 RB 29544497
R
29521871 29522431 29523167 29523167 29524157 29524158 29524185 29524186 29524203 29524204
6839122
RB 29540468 3 30C
10 2
32 32
4 2
R
29513446
RB 29532751 RB 29532752
29524207 29524208 29524233 29524652 29524652 29524652 29525012 29525012 29525012 29525012 29525012 29525019 29525019 29525020 29525020 29525021 29525021 29525024 29525024 29525025
*** – No Longer Available From Allison Transmission.
HISTORY
32 32
4 2
32 32 32 30B 30C
4 2 4 32 30
27A 27A 27B
3 5 4
21A
5
21A
2
21B
11
26A
24
26A
23
R
110535
R
433142
R
29509734
R
6832929
R
6832928
R
6832697
R
6769790
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
29525025 29525026 29525026 29525027 29525027 29525028 29525029 29525030 29525030 29525031
REF NO.
26A
3
26A
2
26A 26A 29A
R
6769796
R
6758438
R
6758474
3 2 10 R R
29525031 29525032 29525032 29525033 29525034 29525034 29525039 29525039 29525039 29525039
29B 29B
11 6
27A 27B
9 14
29525040 29525040 29525040 29525041 29525041 29525042 29525042 29525043 29525043 29525044
27A 27B
28A
17
29525044 29525044 29525044 29525046 29525048 29525049 29525049 29525049 29525050 29525051
28B 30B 30C 7
13 52 50 18
6880439 6880441
RB 29543252 R 23018482 RB 29543253 *** R
23014995
R R
6770357 23010426
6 11 R R RB R RB R RB
23017550 23017430 29537272 23017432 29537274 23017434 29537273
RB 29542780
29527105 29527113 29527113 29527366 29527366 29527367 29527367 29527480 29527533 29527534 R – Replaces
HISTORY
22 26A 26A 7 7
37 19 26 21 19
21B
9
28B 28B 7
RB – Replaced By
20100201
R
29513459
R
6832696
R
29509561
R
29509562
R R
29513450 29513451
11 5 20
PART NO.
FIG NO.
29527534 29527535 29527535 29527536 29527537 29528533 29528533 29528534 29528534 29528554
REF NO.
RB 29540470 R 29513452 RB 29540471 30C
90
28B
5
28A
6
39F
6
29528555 29528556 29528558 29528558 29528559 29528560 29528560 29528560 29528580 29528580
39F 39F 39E 39F 39F 39E 39E 39F 33D 33D
5 12 9 7 10 10 23 11 15 20
29528580 29528580 29528580 29528580 29528618 29528618 29528619 29528619 29528620 29528620
33D 33E 33E 33E 28A
24 23 28 32 5
28A
5
28A
6
29528621 29528621 29528622 29528622 29528623 29528623 29528624 29528624 29528625 29528625
30B
51
30B
50
29528626 29528626 29528627 29528627 29528628 29528628 29528629 29528629 29528648 29528648
22
31
22
29
22
31
22
29
*** – No Longer Available From Allison Transmission.
HISTORY
R
29513466
R
23049387
R
6770671
R *** R *** R
6770683
R
6884779
R R RB R RB R RB
6771192 6771131
6884780 23014414 29541403 6884480 29541404 23012899 29541402
R
6834894
R
6834893
R
23017578
R 23045156 R 6884478 RB 29541401 NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–27
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
29528650 29528651 29528651 29528651 29528652 29528652 29528652 29528653 29528653 29528771
30C 30C SK
7 8 29544490
30C SK
6 29544490
39E
29528772 29528773 29528786 29528787 29528789 29528790 29528791 29528792 29528794 29528795 29528798 29528798 29528799 29528799 29528799 29528799 29528804 29528806 29528808 29528808
HISTORY
REF NO.
39F 39E 39E 39E 39E 39E
18
39E 39E 39E 39E 39E 39E 39E 39E 39E 39E
45 20 41 38 34 33 5 5 7 6
29530100 29530100 29530472 29530472 29530475 29530475 29530556 29530556 29530556 29530556
23
3
39E 39F 39E 39F 27A 27B
24 9 25 13 18 1
39E 39E 39E 39E 39E 39E 39E 39E 39E 39E
35 36 35 35 35 36 2 2 2 2
29530556 29530556 29530557 29530557 29530896 29530896 29532732 29532733 29532734 29532735
29513449
R 29513447 R 29513467 RB 29544285
RB RB RB RB RB RB 32 32 32
29529078 29529078 29529079 29529080 29529081 29529082 29529654 29529657 29529657 29529657
32
SK 27B 27B 40B
R – Replaces
RB – Replaced By
32 32
29532749 29532750 29529077 29529078 29534599 29534600
4 2 4 R
29529031
R
29529032
2 4 2 RB 29532753 RB 29532754
Index–28
FIG NO.
29529961 29529964 29529965 29529966 29529967 29529975 29529976 29529976 29529978 29529978
R
29529029 29529030 29529031 29529032 29529045 29529046 29529051 29529052 29529077 29529077
PART NO.
— 5 26 3
27B
21 11 16 22 21 12 R RB R RB
23045801 29541405 29502383 29541407
R
23041515
R R
5573956 5577417
R R
25011747 29503833
23 R 29503834 R 29513458 RB 29540469
39E 39E 39E 39E
32 43 42 14
29532736 29532738 29532749 29532749 29532750 29532750 29532751 29532751 29532752 29532752
39E 39E 32
13 44 4
32
2
32
4
32
2
29532753 29532753 29532754 29532754 29532755 29532756 29532757 29532758 29532759 29532760
32
4
32
2
32 32 32 32
4 2 4 2
*** – No Longer Available From Allison Transmission.
HISTORY
R
29529029
R
29529030
R
29524185
R
29524186
R
29529081
R
29529082
RB 29534583 RB 29534584 NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
29532761 29532762 29532763 29532764 29533079 29533080 29533088 29533088 29533089 29533089
REF NO.
RB 29534613 RB 29534614 32 32 39E 39E 10B
4 2 4 4 9
10B
7
29533227 29533228 29533229 29533972 29534579 29534580 29534581 29534581 29534582 29534582
33B 33B 33B 35A
29534583 29534583 29534584 29534584 29534585 29534586 29534587 29534588 29534589 29534590
32
R
6839106
R
6839111
1 2 8 1 RB 29534581 RB 29534582
32
4
32
2
R
29534579
R
29534580
R
29532759
R
29532760
4
32
2
32 32 32 32 32 32
4 2 4 2 4 2
29534599 29534599 29534600 29534600 29534613 29534613 29534614 29534614 29534623 29534624
32
4
29534625 29534626 29534627 29534628 29535225 29535635 29535907 29535908 29535937 29535947 R – Replaces
HISTORY
32
2
32
4
32
2
32 32
4 2
32 32 32 32
4 2 4 2
R
29529045
R
29529046
R
29532761
R
29532762
RB 29538025 RB 6832037 32 32 39F 39E RB – Replaced By
20100201
13 13 3 15
PART NO.
FIG NO.
29535948 29535951 29535951 29535951 29535951 29535952 29535979 29536124 29536124 29536132
39E 39E 39E 39E 39E 32 39E 17
19 19 19 19 19 6 8 7
32
8
29536133 29536292 29536293 29536396 29536480 29536509 29536510 29536511 29536514 29536514
32 3 3 21A 28B 28B 30C 30C 30B 30C
7 13 10 27 5 18 15 14 14 14
29536515 29536515 29536604 29536639 29536640 29536641 29536642 29536643 29536644 29536657
30B 30C 39E
17 15 40
32 32 32 32 32
4 2 4 2 4
29536658 29536685 29536686 29536773 29536843 29536843 29536872 29536872 29536872 29536874
32 39E 39E 10A 28A
2 37 NI 4 19
5A 5B
20 40
5A
20
5A
20
21A 39E 39F
26 3 2
39E 39E 39E
1 1 1
HISTORY
R
6836673
RB 29538133 RB 29538134
29536874 29536876 29536876 29536893 29536925 29536925 29536926 29536927 29536928 29536929
*** – No Longer Available From Allison Transmission.
REF NO.
R
5620807
R
29503851
R
29503850
R
29503658
RB 29538376
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–29
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
29536930 29536931 29536932 29536933 29536934 29536935 29536936 29536937 29536937 29536938
39E 39E 39E 39E 39E 39E 39E 39E 39E 39E
1 1 1 1 1 1 2 2 2 2
29537705 29537706 29537708 29537709 29537710 29537711 29537712 29537713 29537714 29537715
33D 33D 33E 33E 33E 33E 33E 33E 33E 33E
1 1 1 2 13 1 2 13 1 2
29536939 29536940 29536988 29536988 29536988 29537234 29537234 29537235 29537235 29537242
39E 39E 7 13 21A 19
2 2 30 32 37 4
5A
8
37
8
29537716 29537717 29537718 29537719 29537720 29537721 29537722 29537723 29537724 29537974
33E 33E 33E 33E 33E 33E 33E 33E 33E 33E
13 1 2 13 1 2 13 1 13 1
29537262 29537272 29537272 29537273 29537273 29537274 29537274 29537277 29537277 29537300
39F 7
4 11
7
10
33E 33E 33E 33E 39F
13 1 2 13 8
7
10
29537975 29537976 29537977 29537978 29538025 29538025 29538031 29538032 29538033 29538033
33E 33E 33E 33E
1 1 2 13
29537392 29537419 29537419 29537420 29537420 29537423 29537423 29537424 29537424 29537447
37 11
14 1
11
1
33E 33E 32 32 32
13 13 4 2 4
13
7
29538034 29538035 29538113 29538114 29538133 29538133 29538134 29538134 29538149 29538150
32
2
32 32
4 2
4
R
6775699
R
6758485
R
29525041
R
29525043
R
29525042
5 R 23016057 RB 29538351
13
6758422
R
6759132
R
23017507
R
23017501
R
23017502
R
23017508
10
13
10
29537447 29537448 29537448 29537449 29537450 29537506 29537606 29537607 29537703 29537704
13
7
10B 10A 28B 37 37 33D 33D
4 2 11 8 11 1 1
R – Replaces
RB – Replaced By
Index–30
R
29538351 29538351 29538376 29538376 29538430 29538431 29538431 29538432 29538433 29538434
*** – No Longer Available From Allison Transmission.
HISTORY
R
29535225
R
29536639
R
29536640
R 29537300 RB 29541150 39F
1
33E 33E 33E 33E 33E 33E
10 11 16 14 1 2
R *** *** *** ***
29536926
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
29538435 29538454 29538454 29538481 29538481 29538482 29538482 29538505 29538505 29538505
33E 3
13 11
22
4
24
11
5A
6
29538506 29538506 29538506 29538507 29538507 29538507 29538541 29538548 29538548 29538548
5A
HISTORY
R R
23016024
R
23016023
R R
23048666 29543182
R R R R RB RB
6830599 29543183 23019639 29543184 29544569 29541288
6
17 19
21 4 R
29538549 29538549 29539004 29539004 29539555 29539650 29539651 29539661 29539662 29539663
5166664
6758505
R 6835734 RB 29541002
PART NO.
FIG NO.
29540471 29540984 29540984 29541002 29541002 29541002 29541002 29541003 29541005 29541006
REF NO.
RB 29544189
29541150 29541150 29541226 29541226 29541287 29541288 29541288 29541289 29541290 29541290
39F
20
30C 30C 30C
66 74 79
39F 39F 39E
6 1 1
30C 30C
9 9
30C 30C
9 9
33E 33E 33E
1 2 13
29541291 29541291 29541382 29541382 29541382 29541382 29541384 29541384 29541384 29541385
29539703 29539704 29539705 29539706 29539707 29539708 29539719 29539720 29540468 29540468
32 32 32 32 32 32 32 32 30C 30C
4 2 4 2 4 2 4 2 56 61
29541401 29541401 29541402 29541402 29541403 29541403 29541404 29541404 29541405 29541405
30B
9
30B
9
30B
9
30B
9
30B
9
29540468 29540468 29540468 29540468 29540469 29540469 29540469 29540470 29540470 29540471
30C 30C 30C
66 74 79
30B
9
3
13
30C SK
80 29544490
29541407 29541407 29541529 29541551 29541551 29541554 29541590 29541590 29541816 29542098
R – Replaces
6 7 30C
8 5 87 RB 29541290 RB 29541291
RB – Replaced By
20100201
R
29521871
R R RB R
29530896 29527534 29544190 29527535
*** – No Longer Available From Allison Transmission.
HISTORY
30C
9
30B 30B 30B 30B 30B SK SK 30B
59 65 71 77 78 29543189 29544490 79
R
271170
R
29538549
R RB R RB
29538351 29541226 29541150 29543300
R
29538541
R
29539650
R
29539651
R
29528648
R
29528625
R
29528623
R
29528624
R
29529976
R
29529978
R 29515701 RB 29544490 RB 29543189 30C
83
3 7
10 29
R
12092420
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–31
PARTS CATALOG PC1860EN
PART NO.
FIG NO.
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
29542098 29542098 29542098 29542419 29542425 29542426 29542705 29542706 29542780 29542780
13 21A 27B 32 32 40A 40A 7 29A
23 4 2 3 3 23 7
29542780 29542780 29542780 29542984 29542984 29542985 29542985 29543182 29543183 29543184
29B 29B
12 15
17
11
17
16
29543189 29543189 29543240 29543251 29543252 29543252 29543253 29543253 29543293 29543294
SK
33 36 R
179812
R
29525048
R
6831150
R 6758540 RB 29538505 RB 29538506 RB 29538507 — R SK 29A 29A 29A
29543300 29543300 29543432 29543432 29543432 29543432 29543975 29543999 29543999 29544069
R
29525031
R
29525032
6
33E 33E
1 13
32
5
7 13 21A
26 29 33
33D 21A
1 6
R
R 33E
13
33E 33E 33E 33E 33E 30B 22
1 2 2 13 1 28 26
30C
RB – Replaced By
Index–32
29541554
— 17 6
R
29544070 29544174 29544174 29544175 29544176 29544178 29544188 29544188 29544189 29544189 R – Replaces
HISTORY
29541226
29509637
2222424
R
29544512
R
29540471
49
PART NO.
FIG NO.
REF NO.
29544190 29544190 29544227 29544227 29544228 29544228 29544229 29544234 29544240 29544241
30C
48
7
41
7
32
20 7 33E 33E
9 40 2 13
29544242 29544251 29544252 29544253 29544254 29544255 29544257 29544258 29544259 29544263
33E 28B 28B 30B 30B 30B 30B 30B 30B 28B
1 18 5 17 14 9 9 17 14 19
29544265 29544285 29544285 29544480 29544480 29544481 29544481 29544490 29544490 29544493
30B 30C
20 7
17
3
17
2
SK
—
30B
11
29544493 29544493 29544496 29544496 29544497 29544497 29544498 29544498 29544499 29544499
30C
11
2
12
2
7
4
5
4
5
29544508 29544508 29544512 29544512 29544515 29544515 29544515 29544516 29544516 29544516
28A
*** – No Longer Available From Allison Transmission.
HISTORY R
29540470
R
6837129
R
6838413
R
29528653
R
6831152
R
6831151
R
29541551
R
9427847
R
23045944
R
29519116
R
6774130
R
23048574
20 R 6835635 R 23015482 RB 29544188
27A SK
22 29544490
27A SK
23 29544490
R
5577310
R
5573960
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100201
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
29544517 29544517 29544517 29544518 29544518 29544518 29544529 29544530 29544557 29544557
27A SK
19 29544490
27A SK
20 29544490
4 4 40A
3 4 1
29544561 29544561 29544561 29544561 29544569 29544569 29544570 29545020 29545291 29545292
21A 24 SK
10 22 29544490
5A
6
4 2 33E 33E
2 14 1 2
29545909 29545909 29545909 29547636 29549432 29549434 29549435 29549478 AGC9 AGC9
33A 33B
3 4
30B 1–1 1–1 1–2 30B 39C 39D
47 8 8 14 9 24 24
R – Replaces
RB – Replaced By
20100201
HISTORY
R
5577427
R
5577428
R
6838454
R
2222651
R
29538507
R
12034406
PART NO.
FIG NO.
REF NO.
HISTORY
*** ***
*** – No Longer Available From Allison Transmission.
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–33
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
Index–34
Copyright © 2010 Allison Transmission, Inc.
20100201
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
Legend For Foldout 1 Is On The Opposite Side Of This Page.
20100201
Copyright © 2010 Allison Transmission, Inc.
Foldout 1
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Legend For Foldout 1
1 — Flexplate assembly
28 — Magnetic pickup
2 — Flywheel
29 — Rear bearing retainer
3 — Lockup clutch
30 — Output flange
4 — Converter housing
31 — Transfer gear housing
5 — Torque converter turbine
32 — Transfer drive gear
6 — Torque converter stator
33 — Transfer idler gear
7 — Torque converter pump
34 — Speedometer drive
8 — Input flange
35 — Transfer driven gear
9 — Converter housing front cover
36 — Output flange
10 — Torque converter drive housing
37 — Output shaft
11 — PTO cover
38 — Speedometer driven gear
12 — Pitot tube
39 — Reverse-range clutch piston
13 — Splitter-low clutch
40 — Reverse-range planetary pinion gear
14 — Splitter clutch hub
41 — Main housing
15 — Splitter-high clutch
42 — Low-range planetary pinion gear
16 — Splitter ring gear
43 — Intermediate-range planetary pinion gear
17 — High-range clutch
44 — Splitter output shaft
18 — High-range clutch hub
45 — Oil pan
19 — Intermediate-range ring gear
46 — Splitter planetary pinion gear
20 — High- and Intermediate-range ring gear
47 — Turbine shaft
21 — Intermediate-range clutch
48 — Converter ground sleeve
22 — Low-range ring gear
49 — Oil pump drive gear
23 — Low-range clutch
50 — Input pump
24 — Reverse-range ring gear
51 — Scavenge pump
25 — Reverse-range clutch
52 — Oil pump drive idler gear
26 — Rear cover
53 — Freewheel roller
27 — Speedometer drive gear
54 — Torque converter turbine drive hub
Foldout 1
Copyright © 2010 Allison Transmission, Inc.
20100201
F OLDOUT 1 18
19
DETAIL FOR 5963 MODEL
1
2
3 4
5
6
7
8
54
9 10
53
52
11
51 50
49
12
48
13
14
15
16
47
46 45
17
44 43
21 22 23 24
20
42
41
25
40
26
39
27
28
29
30
31
32
33
38 37
36
35
34
H01253.03
Foldout 1. CLT 5000/6000 Series Transmission — Cross Section
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
Legend For Foldout 2 Is On The Opposite Side Of This Page.
20100201
Copyright © 2010 Allison Transmission, Inc.
Foldout 2
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Legend For Foldout 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
— — — — — — — — — — — — — — — — — — — — — — — — — —
Input flange Torque converter drive hub Torque converter drive housing Converter housing front cover Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump Flexplate assembly Flywheel PTO cover PTO drive gear Retarder housing Retarder rotor Turbine shaft Pitot tube Splitter-low clutch Splitter-high clutch Splitter ring gear Splitter planetary carrier High-range clutch High-range clutch hub Intermediate-range ring gear Intermediate-range clutch Low-range clutch
Foldout 2
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
— — — — — — — — — — — — — — — — — — — — — — — — —
Reverse-range clutch Rear cover Output shaft Magnetic pickup Parking brake Output flange Speedometer drive gear Speedometer driven gear Reverse-range planetary carrier Reverse-range ring gear Reverse-range sun gear Low-range ring gear Low-range planetary carrier Low-range sun gear High- and Intermediate-range ring gear Intermediate-range planetary carrier Intermediate-range sun gear Splitter output shaft Splitter sun gear Converter ground sleeve Oil pump drive idler gear Oil pump drive gear Oil pump assembly Input pump Scavenge pump
Copyright © 2010 Allison Transmission, Inc.
20100201
F OLDOUT 2 23
24
DETAIL FOR 6063 MODEL
1
2
3
4
5
6
7
8
9
10
11
12 13
51
50
49
14 15
48
16
47
46
17
45
18
44
43
19 20 21
22
42
41
25
40
26
39 38
27
37
28
36
35
29
30
34
31
33
32 H03541.02
Foldout 2. CLBT 5000/6000 Series Transmission — Cross Section
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1860EN
Legend For Foldout 3 Is On The Opposite Side Of This Page.
20100201
Copyright © 2010 Allison Transmission, Inc.
Foldout 3
PARTS CATALOG PC1860EN
ALLISON 5000/6000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Legend For Foldout 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
— — — — — — — — — — — — — — — — — — — — — — — — — —
Input flange Torque converter drive hub Torque converter drive housing Converter housing front cover Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump Engine speed sensor Flexplate assembly Flywheel PTO cover PTO drive gear Retarder housing Retarder rotor Turbine shaft Turbine speed sensor Pitot tube Splitter-low clutch Splitter-high clutch Splitter ring gear Splitter planetary carrier High-range clutch Intermediate-range clutch Low-range clutch
Foldout 3
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
— — — — — — — — — — — — — — — — — — — — — — — — — —
Reverse-range clutch Rear cover Output shaft Output speed sensor Parking brake Output flange Speedometer drive gear Speedometer driven gear Reverse-range planetary carrier Reverse-range ring gear Reverse-range sun gear Low-range ring gear Low-range planetary carrier Low-range sun gear Intermediate-range ring gear High-range clutch hub Intermediate-range planetary carrier Intermediate-range sun gear Splitter output shaft Splitter sun gear Converter ground sleeve Oil pump drive idler gear Oil pump drive gear Oil pump assembly Input pump Scavenge pump
Copyright © 2010 Allison Transmission, Inc.
20100201
F OLDOUT 3 1
2
3
4
5
6
7
8
9
10 11
12
13 14
52
51
50
15 16
49
48
17
18
19 20
21 22 23
24
25
26
47
27
37 46
45 44
43
42 41
40
28
36
35
29
30
34
31
33
32
39 38
V06629
Foldout 3. M/S 5000/6000AR Series Transmission — Cross Section