101 0 34MB
CATALOGO PARTI DI RICAMBIO SPARE PARTS CATALOGUE CATALOGUE DE PIÈCES DÉTACHÉES CATALOGO DE PIEZAS DE REPUESTO
ALLISON TRANSMISSION 4000 PRODUCT FAMILY
2nd Edition: OCTOBER 2009
Print P/N: A3501877
CATALOGO PARTI DI RICAMBIO SPARE PARTS CATALOGUE CATALOGUE DE PIÈCES DÉTACHÉES CATALOGO DE PIEZAS DE REPUESTO
ALLISON TRANSMISSION 4000 PRODUCT FAMILY
PARTS CATALOG
4000 PRODUCT FAMILIES TRANSMISSIONS PC2456EN CD Version
How to use this CD
—
Parts Catalog
2009 OCTOBER 01 PC2456EN
Allison Transmission VOCATIONAL MODELS Includes Allison 4th Generation Controls 4000 EVS 4000 HS 4000 MH 4000 ORS 4000 RDS 4000 SP 4000 TRV 4200 ORS
4430 4430 ORS 4440 4500 EVS 4500 HS 4500 OFS 4500 ORS 4500 RDS 4500 SP 4500 TRV 4600 ORS
4700 EVS 4700 OFS 4700 RDS 4700 SP
4800 EVS 4800 SP
B 500
HD 4060 HD 4060P HD 4060R HD 4060PR
HD 4560 HD 4560P HD 4560R HD 4560PR
HD 4070 HD 4070P HD 4070R HD 4070PR
HD 4076
B 500P B 500R B 500PR T 425 T 450
Allison Transmission, Inc. P.O. Box 894 Indianapolis, Indiana 46206-0894 www.allisontransmission.com
Printed in USA
Copyright © 2009 Allison Transmission, Inc.
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG TRADEMARK USE
The following trademarks are the property of the companies indicated: • • • • • • • • • • • • • •
Allison DOC® is a registered trademark of Allison Transmission, Inc. DEXRON®-VI is a registered trademark of General Motors Corporation. Garlock® is a registered trademark of Garlock Sealing Technologies. Loctite® is a trademark of Loctite Corporation. MaxxForce® is a registered trademark of International Engine Intellectual Property Company (a subsidiary of Navistar). Pro-Link® is a trademark of NEXIQ Technologies, Inc. ReTran® is a registered trademark of Allison Transmission, Inc. Teflon® is a registered trademark of DuPont Corporation. Torx® is a registered trademark of Camcar/Textron. TranSynd® is a registered trademark of General Motors Corporation. Vamac® is a registered trademark of DuPont Corporation. Vespel® is a registered trademark of DuPont Corporation. Vibra-Seal™ is a trademark of Loctite Corporation. Viton® is a registered trademark of DuPont Corporation. SERVICE LITERATURE
This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. For maximum performance and service life from your unit, you may order addtional publications ONLINE at www.allisontransmission.com, or using TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 (surcharge will be applied for orders placed via phone or FAX.)
2
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
4000 Product Family Service Literature
Publication Name Allison DOC® For PC–Service Tool User Guide *Mechanic’s Tips (WTEC II) *Mechanic’s Tips (WTEC III) *Mechanic’s Tips (Allison 4th Generation Controls) *Mechanic’s Tips (Emergency Vehicle Series—WTEC III Controls) *Mechanic’s Tips (“T” Series—Allison 4th Generation Controls) *Mechanic’s Tips (Truck Recreational Vehicle Series—WTEC III Controls) *Operator’s Manual (International Models) *Operator’s Manual (Bus Series) *Operator’s Manual (Emergency Vehicle Series) *Operator’s Manual (Highway Series) *Operator’s Manual (Motorhome Series) *Operator’s Manual (Rugged Duty Series) *Operator’s Manual (Specialty Series) *Operator’s Manual (Truck Recreational Vehicle Series) *Operator’s Manual (WTEC II) *Operator’s Manual (WTEC III) *Parts Catalog Parts Catalog On CD-ROM Principles Of Operation (WTEC II, WTEC III) Principles Of Operation (Allison 4th Generation Controls) Service Manual (WTEC II, WTEC III) Service Manual (Allison 4th Generation Controls) *Support Equipment Catalog Troubleshooting Manual (WTEC II) Troubleshooting Manual (WTEC III) Troubleshooting Manual (Allison 4th Generation Controls) *Also Available On The Internet At www.allisontransmission.com
20091001
Copyright © 2009 Allison Transmission, Inc.
Publication No. GN3433EN MT2159EN MT3004EN MT4015EN MT3657EN MT4085EN MT3655EN OM4119EN OM3749EN OM3656EN OM3750EN OM3349EN OM3752EN OM3753EN OM3654EN OM2157EN OM2995EN PC2456EN CD2456EN PO2454EN PO4016EN SM2457EN SM4014EN PC2809EN TS2470EN TS2973EN TS3989EN
3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
NOTES
4
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
Sectional Index
20091001
How To Use This Catalog
INTRO
Pictorial Index
PICT
Service Kits
SK
A/N Table
A/N
Main Housing
01
Fill Tube
02
Main Shaft
05
Flange
08
Front Support And Oil Pump
10
P1 Planetary
14
P2 Planetary
15
Control Valve
16
Oil Cooler
20
Torque Converter
21
Flexplate And Adapter
24
Rotating Clutch
25
Retarder Accumulator
30
PTO Provision
31
Converter Housing
34
Retarder Controls
35
P3 Planetary And Rear Cover/Retarder
39
Wiring Harnesses And Specifications
70
Throttle Position Sensor (TPS)
71
Electronic Control Unit (ECU)/Shift Selectors
72
Vehicle Interface Module (VIM)
73
Service Information Letters
SIL
Numerical Index
INDEX
Foldouts
FO
Copyright © 2009 Allison Transmission, Inc.
5
Per trasmissione modello 4700 - P.N. 500426464 - vedere i seguenti gruppi: For transmission model 4700 - P.N. 500426464 - see following units: Pour transmission modéle 4700 - P.N. 500426464 - voir les groups suivants:
GROUPS 01-833 MAIN HOUSING GROUP/HD 02-628 FILL TUBE & DIPSTICK 05-612 MAIN SHAFT MODULE 08-802 WITHOUT FLANGE - SHIPPING COVER 10-610 FRT SUPT & OIL PUMP 14-1005 P1 PLANETARY MODULE 15-522 P2 PLANETARY MODULE 16-1824 4" SUMP, W OLS, S7, PLUS 4 20-658 REAR RMT PROV/S 7 21-926 CONVERTER GROUP 25-546 ROTATING CLUTCH GROUP 34-593 CONVERTER HSG MOD 38-859 HD, REAR COVER
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD2456EN) Faster customer service is possible by using your PC to more rapidly find parts information. Order CD2456EN and begin using this technology to your advantage. MODELS COVERED A complete A/N listing of all HD and B 500 models covered by this catalog can be found starting on Page 44. YOU MUST KNOW TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) or group number found on the transmission nameplate. The nameplate is attached to the rear of the right side of the housing. SERVICE KITS Available service kits are listed on Pages 25–41. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. Column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). Parts not illustrated in the catalog are indicated with NI. CROSS-SECTION A typical cross-sectional view of the transmission is shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are included. If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part number means that part is not serviced separately. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented is sent. NOTE: All parts orders must be directed to your dealer—do not send them to Allison Transmission. Always include the transmission model, the assembly or group number, and the serial number when ordering parts. Be sure to include the part name and number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission distributor.
6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HOW TO USE THIS CATALOG Example: To find the part number of the torque converter pump assembly, follow the procedure below.
1
NOTE: If your nameplate does not look like this illustration, please proceed to Page 8. Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the nameplate. The example assembly number below reads 29509045.
PARTS CATALOG PC2456EN
Main Hsg
A/N
AGR
ICULTURA
L
ERI
CA
UNITE
DA
ILE AEROSPAC
OB
01
02
05
08
10
14
15
16
20
21
722 722 722 722 722 722 722 722 722 722
602 602 602 602 602 602 621 602 602 602
600 601 601 601 601 601 601 600 601 600
714 714 714 714 714 714A 744 714B 714 714
610 610 610 610 609 610 610 610 610 610
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
511 512 512 512 512 512 512 511 512 511
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
— 540 540 540 540 534A 534G 534G 521 534
768 764 766 765 764 729 764 768 764 766
AM
OM
XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX XX XXXX
OF
UT
29509045
XX XXXX V11014.00.00
2
MODEL
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
WORKERS
4
PART NO.
SERIAL NO.
XXXXXXXXXX MODEL NO.
UAW 933
ENT
Indianapolis, Indiana
IM
EM
E
D
PL
AN
A/N†
Fill Tube
p
29507858 29507859 29507860 29507861 29507862 29509045 29509293 29511425 29511445 29511453
World Transmission Manufactured By
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
Turn to the pictorial index of exploded parts. The Torque Converter Pump Assembly references the Torque Converter Section on Page 21–1.1. The pictorial index for Group 21 should be similar to the example below.
Turn to the Sectional Index and locate the tab for the torque converter, 21. Turning to Section 21, the groups are listed in numerical order. Group 21-729 refers to Figure 21. Figure 21 shows that the torque converter pump assembly is reference number 32. Reference number 32 is part number 29511390. To the right of the part number are recommended spare parts quantities, based on the quantity of units (transmissions) indicated in the heading. PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-729 Torque Converter, Figure 21 TC 419, 2.02:1 Stall Torque Ratio REF NO. 4 32
35 36
PART NO.
NOMENCLATURE Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511411 Converter Pump Assembly With 29514729 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .
REQ
29535586 **
1
29511390 29514730 * 29500616
1 1 36
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
21 1
2
4
72
144
216
29
r
25
30 31
TORQUE CONVERTER FIGURE 21–1.1
3
Next, locate the TRANSMISSION ASSEMBLY NUMBER INDEX. An example can be found at the top of the following column. In the example, under the A/N column, find 29509045. Opposite this number, under the Group listing column for Group 21, find the number 729.
PUMP ASSEMBLY
33 32
NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to Page 6 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 20091001
Copyright © 2009 Allison Transmission, Inc.
7
Intro
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HOW TO USE THIS CATALOG Example: To find the part number of the torque converter stator and cam assembly, follow the procedure outlined below.
I MP
L
BIL
MO UT
O
2
DATE
UNITED A
Beginning 4/14/98
XXXXXXX XXXXX
ICA
Model XX XXX S/N XXXXXXXXXX
LTURAL
ER
GROUPS
34-XXX 50-XXX
RICU
T WORKERS O F
02-XXX 05-XXX 14-XXXX 15-XXX 21-750 24-XXX
AG
EN
01-XXX 10-XXX 20-XXX 31-XXX 39-XXX
D
EM
Indianapolis, Indiana, USA
E , A E R OSPACE AN
Obtain all group numbers and serial number shown on the nameplate.
AM
1
08-XXX 16-XXXX 25-XXX 38-XXX 70-XXX
3
Turn to the Sectional Index and locate the tab for the Torque Converter, 21. Turning to Section 21, the groups are listed in numerical order. Group 21-750 refers to Figure 21. Figure 21 shows that the stator and cam assembly is reference number 27. Reference number 27 is part number 29505852. Control Valve Oil Cooler
RESERVED FOR PRODUCTION USE ONLY
Torque Converter
Follow Tab to Section 21
Transfer Case
TIDX
TRANS ID NUMBER
Flexplate And Adapter Rotating Clutch V11015.00.00
Turn to the pictorial index. The stator and cam assembly is shown in the Torque Converter Section which is referenced to Page 21–1.1 (Section 21). Each section refers to a different area of the transmission and is now designated by a two digit prefix. For every transmission, the two digit prefix 21 represents the torque converter and is Section 21. As shown on this nameplate, the torque converter group is 21-750.
Retarder Accumulator And Parking Brake
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-750 Torque Converter, Figure 21 TC 421, 1.77:1 Stall Torque Ratio REF NO. 4 21 27 32
PART NO.
NOMENCLATURE Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Complete. . . . . . . . . . . . . . . . . . . . . . Stator and Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Complete. Used Prior To S/N 6510024410.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
REQ
29535586 ** 29511390 29505852 *
1 1 1
1
2
4
29511390
1
1
2
4
21
24 26 27
15 28 29
20
25
30 31
STATOR AND CAM ASSEMBLY
TORQUE CONVERTER FIGURE 21–1.1
33 32
NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to Page 6 for numerical usage and additional parts ordering information.
8
Copyright © 2009 Allison Transmission, Inc.
20091001
34
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
USING THE EXTRANET TO FIND YOUR GROUPS Intro
Example: To find the Engineering Groups for a specific Serial Number.
1
Obtain the transmission serial number shown on the nameplate.
D
AG
RICU
LTURAL
I MP
L
EM EN AM
MO
BIL
T WORKERS O F ER
NIT IC A U ED AU
TO
Indianapolis, Indiana, USA
E, A E R OSPACE AN
FEATURE CONFIGURATION (“E” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)
EXXXXXX OOAOO XXXXSP TIDA S/N 6610XXXXXX TRANSMISSION MODEL (“SP” DESIGNATION SHOWN APPEARS ON SP MODELS ONLY)
2
V11075.00.00
r
Open the internet browser on your computer. Log on to www.allisontransmission.com. Click the Extranet button and log on to the extranet.
NOTE: To locate the engineering groups contained in any serial number, use the basic procedure explained above, and on the next two pages. Refer to the previous page to locate parts in the printed catalog. Also, refer to Page 6 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 20091001
Copyright © 2009 Allison Transmission, Inc.
9
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
USING THE EXTRANET TO FIND YOUR GROUPS (cont’d) Example: To find the Engineering Groups for a specific Serial Number.
3
Select Service > Parts Catalog.
4
Click View The Parts Catalog.
5
Under Advanced Search, make sure the Serial Number or ReTran® Serial Number radio button is checked. Enter your Serial Number in the Search For box.
10
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
USING THE EXTRANET TO FIND YOUR GROUPS (cont’d) Intro
Example: To find the Engineering Groups for a specific Serial Number.
6
A list of the groups associated with your Serial Number will appear.
7
Click on a group to see the parts contained within that group.
20091001
Copyright © 2009 Allison Transmission, Inc.
11
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
FLEXPLATE AND ADAPTER FIGURE 24–1.1
TORQUE CONVERTER FIGURE 21–1.1
PTO PROVISION FIGURE 31–1.1 CONVERTER HOUSING FIGURE 34–1.1
V04771.01.00
Sheet 1. 4000 Product Family Transmissions Pictorial Index 12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
Pict
FRONT SUPPORT AND OIL PUMP FIGURE 10–1.1
ROTATING CLUTCH FIGURE 25–1.1
V04772.02.00
Sheet 2. 4000 Product Family Transmissions Pictorial Index
20091001
Copyright © 2009 Allison Transmission, Inc.
13
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
FILL TUBE FIGURE 02–1.1
MAIN HOUSING FIGURE 01–1.1
P2 PLANETARY FIGURE 15–1.1
P1 PLANETARY FIGURE 14–1.1
V05383.02.00
Sheet 3. 4000 Product Family Transmissions Pictorial Index 14
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
Pict
P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.1
FLANGE FIGURE 08–1.1
MAIN SHAFT FIGURE 05–1.1
V07278.04.00
Sheet 4. 4000 Product Family Transmissions Pictorial Index
20091001
Copyright © 2009 Allison Transmission, Inc.
15
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.3
V05279.00.03
Sheet 5. 4000 Product Family Transmissions Pictorial Index 16
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.6
V07036.03.00
Sheet 6. 4000 Product Family Transmissions Pictorial Index
20091001
Copyright © 2009 Allison Transmission, Inc.
17
Pict
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.8
V07037.02.00
Sheet 7. 4000 Product Family Transmissions Pictorial Index 18
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
P3 PLANETARY AND REAR COVER / RETARDER FIGURE 39–1.9
V07038.03.00
Sheet 8. 4000 Product Family Transmissions Pictorial Index 20091001
Copyright © 2009 Allison Transmission, Inc.
19
Pict
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
CONTROL VALVE ASSEMBLY FIGURE 16–1.5
V09500.03.00
Sheet 9. 4000 Product Family Transmissions Pictorial Index 20
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
CONTROL VALVE ASSEMBLY FIGURE 16–1.1
Pict
DE BETACH COFORE CO NT DR NNEC RO OP L MO PINTOR DU G LE
29
50
36
70
V06465.03.00
Sheet 10. 4000 Product Family Transmissions Pictorial Index 20091001
Copyright © 2009 Allison Transmission, Inc.
21
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate. RETARDER CONTROLS FIGURE 35–1.1
WIRING HARNESSES AND SPECIFICATIONS FIGURE 70–1.1 VEHICLE INTERFACE WIRING CONNECTOR
ELECTRONIC CONTROL UNIT CONNECTORS
VEHICLE INTERFACE MODULE CONNECTOR
CHASSIS GROUND
RETARDER MODULATION REQUEST SENSOR CONNECTOR
THROTTLE POSITION SENSOR CONNECTOR
REMOTE SERIAL INTERFACE CONNECTOR
“K” SOLENOID CONNECTOR
DIAGNOSTIC DATA READER CONNECTOR
ACCUMULATOR SOLENOID CONNECTOR
OUTPUT SPEED SENSOR CONNECTOR WIRING HARNESS (STANDARD)
TURBINE SPEED SENSOR CONNECTOR
RETARDER TEMPERATURE SENSOR CONNECTOR SENSOR HARNESS CONNECTOR
ENGINE SPEED SENSOR CONNECTOR
TRANSMISSION CONNECTOR (PRIOR TO MY ’95) TRANSMISSION CONNECTOR (MY ’95)
THROTTLE POSITION SENSOR FIGURE 71–1.1
VEHICLE INTERFACE MODULE (VIM) FIGURE 73–1.1
10
10 P.E
.D.
.D. P.E
P.E.D.
ON
UNIT
IN NOT
COVER ON COVERUSE IN NOT
USE
P.E.D.
VER E CO LAC REP
E LAC REP EN WH UNIT
COVER
P.E.D.
E RAG STO
P.E.D. E RAG STO
WHEN
V04777.02.00
Sheet 11. 4000 Product Family Transmissions Pictorial Index 22
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
Pict
OIL COOLER FIGURE 20–1.1 RETARDER ACCUMULATOR FIGURE 30–1.1
WIRING HARNESSES AND SPECIFICATIONS FIGURE 70–1.1
ELECTRONIC CONTROL UNIT (ECU) FIGURE 72–1–1.3 (WTEC II) AND 72–1–1.9 (WTEC III)
SHIFT SELECTORS FIGURE 72–2–1.1 (WTEC II) AND 72–2–1.9 (WTEC III)
E MOD
SHIFT SELECTORS ALLISON 4TH GENERATION CONTROLS FIGURE 72–2–1.29 TCM ALLISON 4TH GENERATION CONTROLS FIGURE 72–1–1.13
DE MO
R
N D
V06137.03.00
Sheet 12. 4000 Product Family Transmissions Pictorial Index 20091001
Copyright © 2009 Allison Transmission, Inc.
23
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
To Get The Right Part, You Must Know Your Assembly Or Group Number, Found On The Transmission Nameplate.
OIL COOLER FIGURE 20–1.3
V07039.00.01
Sheet 13. 4000 Product Family Transmissions Pictorial Index 24
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 STRAIGHT-THROUGH OVERHAUL SEAL AND GASKET KIT—P/N 29547928 Part No. Qty Description 23016014 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 29501099 29501318 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224 29535518 29535634 29535692 29537066 29537166 29542084 29542208 29542503 29542832 29542976
4 9 1 3 1 1 2 1 1 1 1 1 3 1 1 2 3 1 3 1 1 2 1 1 1 1 2 1 1 1 1 6 2 2 1 1 1 1 2 1 6
2
4
10
O-ring, 29.7 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket Bolt, Hx, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Suction Filter Washer, Belleville Seal, Feedthrough Standoff Instruction Sheet No. 301 Piston, C3/C4 Instruction Sheet No. 316 O-ring, 10.65 mm ID
(continued on next page) NOTE: B 500 Master Overhaul Kit 29542383 And B 500R Master Overhaul Kit w/Retarder 29542384 Are No Longer Available From Allison Transmission. See SIL 11-WT-05. 20091001
Copyright © 2009 Allison Transmission, Inc.
25
SK
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 STRAIGHT-THROUGH OVERHAUL SEAL AND GASKET KIT—P/N 29547928 (cont’d) Part No. Qty Description 29542991 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546539
1 2 1 1 1 1 1 1 1 1 1 1 1 1
4 9 1 3 1 1 2 1 1 1 1 1 1 3 1 1 2 3 1 3 1
4
10
2
4
10
Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output Gasket, Channel Plate
STRAIGHT-THROUGH OVERHAUL KIT, ALLISON 4th GENERATION CONTROLS—P/N 29546247 See SIL 15-WT-05. Part No. Qty Description 23016014 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 29501099 29501318 29503208 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675
2
O-ring, 29.7 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID
(continued on next page)
26
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 STRAIGHT-THROUGH OVERHAUL KIT, ALLISON 4th GENERATION CONTROLS—P/N 29546247 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224 29535518 29535634 29535692 29537066 29537166 29542084 29542208 29542503 29542832 29542920 29542976 29542991 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234
20091001
1 2 1 1 1 1 2 1 1 1 1 6 2 2 1 1 1 1 2 1 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1
SK 2
4
10
Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket Bolt, Hx, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Suction Filter Washer, Belleville Seal, Feedthrough Standoff Instruction Sheet No. 301 Piston, C3/C4 Instruction Sheet No. 316 Gasket, Channel Plate O-ring, 10.65 mm ID Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output
Copyright © 2009 Allison Transmission, Inc.
27
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE STRAIGHT-THROUGH SEAL AND GASKET KIT—P/N 29546245 See SIL 27-WT-96 And SIL 21-WT-03. Part No.
Qty
23014057 23016014 23016455 23043446 23046274 23046376 23047808 23047945 23048037 23048098 23048164 23048627 29501099 29501318 29501439 29503208 29503382 29503383 29503384 29503547 29505800 29505857 29505858 29505863 29506675 29511429 29511437 29511444 29512791 29512863 29512875 29513736 29532361 29534355 29535219 29535224
4 4 4 10 1 6 1 1 2 1 1 1 1 1 1 1 3 5 1 1 2 3 1 3 1 1 2 1 1 1 1 2 1 1 1 1
2
4
10
Description O-ring, 12.4 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD O-ring, 23.4 mm ID Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 7.6 mm ID O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Gasket, Cooler Port Cover Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Washer, Plug O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Gasket, Rear Cover Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output
(continued on next page)
28
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE STRAIGHT-THROUGH SEAL AND GASKET KIT—P/N 29546245 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No.
Qty
29535634 29535692 29537066 29537166 29539518 29542084 29542208 29542832 29542920 29542991 29544138 29544782 29544789 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546237
2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
2 1 1 1 1 1 1
2
4
10
2
4
10
Description Washer, Belleville Bolt, M10 x 1.5 x 30, Socket Hd Gasket, Filter Washer, Belleville Piston Assembly, C3/C4 Clutch Seal, Feedthrough Standoff Instruction Sheet No. 301 Instruction Sheet No. 316 Gasket, Channel Plate Seal, Face Seal Assembly, Oil Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Seal Assembly, Output
SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29546252 See SIL 15-WT-05. Part No. Qty Description 23043446 29503382 29503384 29505629 29530491 29530526 29532692
SK
O-ring, 8.9 mm ID O-ring, 13.8 mm ID O-ring, 18.5 mm ID Nut, Speed Seal, Lip, Piston, ID Gasket, Adapter Housing O-ring, 88.6 mm ID
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
29
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29546252 See SIL 15-WT-05. Part No. Qty Description 29533990 29535518 29536767 29542976 29546162
1 6 1 6 1
1 1 1 1 1 2 1 1 1 1 1 1 1
3 4 6 1 1 11 1 3 1 1
10
2
4
10
2
4
10
O-ring, 12.4 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID O-ring, 13.8 mm ID O-ring, 18.5 mm ID Nut, Speed Seal, Lip, Piston, ID Gasket, Adapter Housing O-ring, 88.6 mm ID Gasket, Cooler Port Cover Gasket, HD7 Jumper Manifold Sealring, Piston, OD Seal Assembly
MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 Part No. Qty Description 23015927 23016014 23016455 23019664 23040579 23043446 23046274 23046376 23047808 23047924
4
Gasket, Cooler Port Cover O-ring, Solenoid Gasket, HD7 Jumper Manifold O-ring, 10.65 mm ID Sealring, Piston, OD
SEAL AND GASKET KIT FOR 4700 EVS, 4700 RDS, 4700 SP, 4800 EVS, 4800 RDS, 4800 SP, HD 4070, AND HD 4076—P/N 29546251 Part No. Qty Description 23014057 23016455 23043446 29503382 29503384 29505629 29530491 29530526 29532692 29533990 29536767 29546162 29546238
2
O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 16.4 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID
(continued on next page)
30
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 (cont’d) Part No. Qty Description 23047945 23048037 23048098 23048164 29501099 29501318 29503208 29503382 29503383 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29511444 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535518 29535902 29536728 29536766 29537066 29537166 29541566 29542084 29542208 29542493 29542503 29542832 29542976 29542991 29543047
1 2 1 1 1 1 2 1 3 1 2 3 1 3 1 2 1 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 2 1 7 1 1
SK 2
4
10
Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD O-ring, 75.9 mm ID Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Gasket, Control Body Cover Piston, C3/C4 Clutch Instruction Sheet No. 316 O-ring, 10.65 mm ID Seal, Face Seal, Square Cut O-ring
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
31
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 MY09 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29547929 (cont’d) Part No. Qty Description 29544645 29544782 29544789 29544826 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546539 29547921
1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3 4 6 1 1 11 1 3 1 1 1 2 1 1 1 1 2
4
10
2
4
10
O-ring Ferrule, One-Piece, Viton® Instruction Sheet No. 321 O-ring Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Lt. Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID. Color Coded White. Sealring, Piston, 98.42 mm ID. Color Coded Red. Seal, Fill Tube Seal Assembly, Output Gasket, Channel Plate Plate, Separator
COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 See SIL 15-WT-05. Part No. Qty Description 23015927 23016014 23016455 23019664 23040579 23043446 23046274 23046376 23047808 23047924 23047945 23048037 23048098 23048164 29501099 29501318 29503208
2
O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 16.4 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 34.6 mm ID
(continued on next page)
32
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29503382 29503383 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29511444 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535518 29535902 29536728 29536766 29537066 29537166 29541566 29542084 29542208 29542493 29542503 29542832 29542920 29542976 29542991 29543047 29544645 29544782 29544789 29544826
1 3 1 2 3 1 3 1 2 1 1 1 1 2 1 1 1 7 1 1 1 1 1 1 1 1 1 2 1 1 7 1 1 1 2 1 1
SK 2
4
10
O-ring, 13.8 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD O-ring, 75.9 mm ID Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output O-ring, Solenoid Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Gasket, Control Body Cover Piston, C3/C4 Clutch Instruction Sheet No. 316 Gasket, Channel Plate O-ring, 10.65 mm ID Seal, Face Seal, Square Cut O-ring O-ring Ferrule, One-Piece, Viton® Instruction Sheet No. 321 O-ring
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
33
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29547923 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29547921
1 1 1 1 1 1 1 1 1 1 1
5 1 3 4 6 1 11 1 6 1 1 1 2 1 1 1 1 1 1 2 3 5
4
10
2
4
10
Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Light Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Plate, Separator
COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 23014057 23015806 23015927 23016014 23016455 23040579 23043446 23046274 23046376 23047808 23047924 23047945 23048037 23048098 23048164 23048627 29501099 29501318 29501439 29503208 29503382 29503383
2
O-ring, 12.4 mm ID O-ring, 23.5 mm ID O-ring, 37.5 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 7.6 mm ID O-ring, 8.9 mm ID O-ring, 25.1 mm ID Seal, Face O-ring, 129.8 mm ID O-ring, 355.2 mm ID Sealring, Piston, 245.57 mm ID. Color Coded White. Gasket, PTO Cover Sealring, External Lip-Type, 258.25 mm ID Sealring, Internal Lip-Type, 214.06 mm OD O-ring, 23.4 mm ID Gasket, Main Housing Sealring, Turbine Hub, 66.784 mm OD O-ring, 7.6 mm ID O-ring, 34.6 mm ID O-ring, 13.8 mm ID O-ring, 15.6 mm ID
(continued on next page)
34
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 29503384 29505800 29505857 29505858 29505863 29506675 29507890 29507891 29510499 29511062 29511429 29511437 29511444 29512744 29512791 29512863 29512875 29513736 29532361 29535219 29535224 29535634 29535692 29535902 29536728 29536766 29537066 29537166 29539518 29541566 29542084 29542208 29542832 29542920 29542991 29544138 29544782 29544789
1 2 3 1 3 1 2 1 1 1 1 2 1 2 1 1 1 2 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1
2
4
10
O-ring, 18.8 mm ID Sealring, External Butt-Joint, 108 mm OD Sealring, External Butt-Joint, 59.4 mm OD Gasket, Converter Housing Sealring, External Butt-Joint, 99 mm OD O-ring, 419.9 mm ID. No Color Code. Sealring, Retarder, 146 mm OD Gasket, Channel Plate O-ring, 21.9 mm ID Gasket, Solenoid Cover Retainer, Locknut O-ring, 9.1 mm ID O-ring, 75.9 mm ID Gasket, Separator Plate Washer, Tachograph Plug, 18.35 mm ID O-ring, 47.2 mm ID O-ring, 12.3 mm ID Gasket, PTO Instruction Sheet No. 278 Bolt, Hx Hd, M14 x 2 x 70 Spacer, Output Washer, Belleville Bolts, Socket Hd, M10 x 1.5 x 30 Gasket, Stator Housing Gasket, Retarder Housing Cover Gasket, Jumper Manifold Gasket, Filter Washer, Belleville Piston Assembly, C3/C4 Clutch Gasket, Retarder Housing Seal, Feedthrough Standoff Instruction Sheet No. 301 Instruction Sheet No. 316 Gasket, Channel Plate Seal, Face Seal Assembly, Oil Ferrule, One-Piece, Viton® Instruction Sheet No. 321
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
35
SK
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 COMPLETE RETARDER SEAL AND GASKET KIT—P/N 29546246 (cont’d) See SIL 27-WT-96 And SIL 21-WT-03. Part No. Qty Description 29545519 29546156 29546158 29546159 29546160 29546161 29546163 29546164 29546229 29546234 29546237
1 1 1 1 1 1 1 1 1 1 1
9 3 1 1 1 1 1 6 1 1 6 1 2 1 1
9 3 1
10
2
4
10
2
4
10
O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID Gasket, Main Housing O-ring, 14 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID O-ring, Solenoid Gasket, Suction Filter Seal, Feedthrough Standoff O-ring, 10.65 mm ID Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321 Gasket, Channel Plate
CONTROL MODULE SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29544798 See SIL 15-WT-05. Part No. Qty Description 23043446 23046376 23048627
4
Seal Assembly Sealring, Piston, 202.05 mm ID. Color Coded Yellow. Sealring, Piston, 315.17 mm ID. Color Coded Light Blue. Sealring, Piston, 137.57 mm ID. Color Coded White. Sealring, Piston, 109.58 mm ID. Color Coded Orange. Sealring, Piston, 239.9 mm ID. Color Coded Green. Sealring, Piston, 325.68 mm ID Sealring, Piston, 98.42 mm ID Seal, Fill Tube Seal Assembly, Output Seal Assembly, Output
MY09 CONTROL MODULE SEAL AND GASKET KIT—P/N 29547930 Part No. Qty Description 23043446 23046376 23048627 29501099 29503382 29503384 29512863 29535518 29537066 29542084 29542976 29542991 29544782 29544789 29546539
2
O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID
(continued on next page)
36
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 CONTROL MODULE SEAL AND GASKET KIT ALLISON 4th GENERATION CONTROLS—P/N 29544798 (cont’d) See SIL 15-WT-05. Part No. Qty Description 29501099 29503382 29503384 29512863 29537066 29542084 29542920 29542991 29544782 29544789
1 3 1 1 1 1 1 1 2 1
20091001
4 2 4 10 6 1 1 1 3 2 1 1 2 1 1 1 1 1
2
4
10
2
4
10
Gasket, Main Housing O-ring, 14 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID Gasket, Suction Filter Seal, Feedthrough Standoff Gasket, Channel Plate Seal, Face Ferrule, One-Piece, Viton® Instruction Sheet No. 321
CONTROL MODULE SEAL AND GASKET KIT—P/N 29544788 Part No. Qty Description 23014057 23016014 23016455 23043446 23046376 23048627 29501099 29501439 29503382 29503383 29503384 29512863 29544782 29537066 29542084 29542920 29542991 29544789
SK
O-ring, 12.4 mm ID O-ring, 29.7 mm ID O-ring, 17.2 mm ID O-ring, 8.9 mm ID Seal, Face O-ring, 23.4 mm ID Gasket, Main Housing O-ring, 7.6 mm ID O-ring, 14 mm ID O-ring, 15.6 mm ID O-ring, 18.8 mm ID O-ring, 47.2 mm ID Ferrule, One-Piece, Viton® Gasket, Suction Filter Seal, Feedthrough Standoff Gasket, Channel Plate Seal, Face Instruction Sheet No. 321
Copyright © 2009 Allison Transmission, Inc.
37
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 SIX SPEED MAIN CONTROL VALVE BODY KIT—P/N 29546991 See SIL 28-WT-07. Part No. Qty Description 23049345 29546550 29546779 29546993
2 1 1 1
2 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1
1 1 1
4
10
2
4
10
4
8
20
4
8
20
O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil Instruction Sheet No. 322 O-ring, 85.3 mm ID
INITIAL MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29540495 *** Part No. Qty Description 29507437 29524449 29545777
2
Instruction Sheet No. WT-101 Shim, 0.203 mm (0.008 inch) Shim, 0.381 mm (0.015 inch) Shim, 0.559 mm (0.022 inch) Shim, 0.736 mm (0.029 inch) Shim, 0.914 mm (0.036 inch) Shim, 1.092 mm (0.043 inch) Shim, Flat Washer
INITIAL MAIN FILTER KIT FOR 4 INCH SUMP—P/N 29540496 *** Part No. Qty Description 29507437 29524449 29538232 29545778 29548953
10
Pin, Retaining, 5 x 43 mm Stop, Valve Body, Control Valve Instruction Sheet No. 328
TORQUE CONVERTER TO TRANSMISSION SHIM KIT—P/N 29503828 Part No. Qty Description 29503814 29505681 29505682 29505683 29505684 29505685 29505686 29505688
4
Pin, Retaining, 5 x 43 mm Stop, Valve Body, Control Valve Instruction Sheet No. 328
SEVEN SPEED MAIN CONTROL VALVE BODY KIT—P/N 29546992 See SIL 28-WT-07. Part No. Qty Description 23049345 29546550 29546815 29546993
2
O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil
(continued on next page) *** No Longer Available From Allison Transmission.
38
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 INITIAL MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29540495 (cont’d)*** Part No. Qty Description 29545778 29548953
1 1
2 2 2 2 2 1 2
2 2 2 2 1 2 2
12 24 24 24 12 12 24 24
4
8
20
4
8
20
4
8
20
4
8
20
O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Instruction Sheet No. 322 Filter, Oil O-ring, 85.3 mm ID
REFUSE FLEET FILTER SERVICE KIT—P/N 29545781 Part No. Qty Description 23019664 29501469 29507437 29524449 29537805 29545778 29545780 29548953
20
O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Filter, Oil Instruction Sheet No. 322 O-ring, 85.3 mm ID
MAIN FILTER KIT FOR 4 INCH SUMP—P/N 29548988 See SIL 26-WT-06. Part No. Qty Description 23019664 29501469 29507437 29524449 29545778 29545780 29548953
8
Instruction Sheet No. 322 O-ring, 85.3 mm ID
MAIN FILTER KIT FOR 2 INCH SUMP—P/N 29548987 See SIL 26-WT-06. Part No. Qty Description 23019664 29501469 29507437 29524449 29545777 29545778 29548953
4
O-ring, 16.4 mm ID Sealring, 88.6 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Transmission Fluid Sampling And Analysis Kit Instruction Sheet No. 322 Filter, Oil O-ring, 85.3 mm ID
TRANSMISSION FLUID SAMPLING AND ANALYSIS KIT—P/N 29537805
*** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
39
SK
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 TRANSMISSION MAIN CONNECTOR UPDATE KIT—P/N 29519127 Part No. 12034413 Or 29511371 29521872 29541280 Or 29514043 29541281 Or 29514042 29541284 Or 29514041 29542587 Or 29511366 29544001 Or 29511365
Qty
Description
16
Plug, Cavity
1 1
Instruction Sheet No. 268 Seal
1
Retainer, Conduit
1
Backshell
24
Socket, Terminal
1
Connector, Deutsch 31-Way
INTEGRAL SUMP COOLER KIT—P/N 29541121 Part No.
Qty
11515322 11515323 29507843 29536761 29536762 29536769 29536947 29538013 29538016 29538021 29541884 29541885
6 16 1 2 2 2 1 1 1 1 3 7
40
1 2 2 2 1 2 2
50
200
25
50
200
4
8
20
Description Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm Plug Assembly, Front Cooler Port Gasket, Manifold To Water Outlet Gasket, Manifold To Cooler Adapter, Water Outlet Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm Cooler, Integral Gasket, Integral Cooler Manifold Assembly, Integral Cooler Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm
REMOTE FILTER CONVERSION KIT—P/N 29545845 Used Starting With S/N 6610009730. See SIL 12-WT-04. Part No. Qty Description 23019664 29507437 29524449 29540197 29542037 29545846 29548953
25
O-ring, 16.4 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Cover, Filter Instruction Sheet No. 312 Housing Assembly, Remote Filter O-ring, 85.3 mm ID
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
SK ANODIZED REMOTE FILTER CONVERSION KIT—P/N 29545847 Part No. Qty Description 23019664 29507437 29524449 29542037 29542498 29545848 29548953
1 2 2 1 2 2 2
2 1 2 2 1
1 1
2 1
20091001
1 1 2
8
20
1
2
5
25
50
200
25
50
200
Splice, Sealed Connector, 2M 90 degree
OIL FIELD SERVICE VALVE BODY MODIFICATION KIT—P/N 29544022 Part No. Qty Description 29542955 29544023 29544297
4
Label Overlay
2M 90 DEGREE WIRING HARNESS CONNECTOR SERVICE KIT—P/N 29544184 Part No. Qty Description 23046605 29542997
20
O-ring, 17.17 mm ID O-ring, 16.4 mm ID O-ring, 113.9 mm ID Filter, Oil Instruction Sheet No. 323
ECU/CONTROL MODULE RECALIBRATION LABEL KIT—P/N 29523578 Used Only By Recalibration Centers To Properly Identify Recalibrated ECUs/TCMs. Kits Supplied In Lots Of 50. Part No. Qty Description 29520506 29523586
8
O-ring, 16.4 mm ID O-ring, 75.9 mm ID Gasket, Filter Cover Instruction Sheet No. 312 Cover, Filter, Anodized Housing Assembly, Remote Filter, Anodized O-ring, 85.3 mm ID
REMOTE FILTER MAINTENANCE KIT—P/N 29545782 Part No. Qty Description 23016455 23019664 29542034 29545780 29545783
4
Body Assembly, Solenoid Valve And Pin Instruction Sheet No. 320, OFS Valve Body Modification Solenoid, Variable Bleed
Copyright © 2009 Allison Transmission, Inc.
41
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) The letters HD indicate heavy-duty planetary gear type automatic transmissions. The designation 4060 or 4560 indicates the automatic transmission series, close or wide ratio, and number of transmission forward speed ranges. Code Explanation
HD 4 0 6 or 7 0 PR P — PTO provision R — Retarder 0 — Major revision 6 or 7 — Number of forward ranges 0 — Close ratio 5 — Wide ratio 4 — Transmission series HD — Planetary gear type automatic transmission V05538.01
The letter B indicates an automatic bus transmission. The letter T indicates an automatic bus transmission for transit and tour coach models outside North America. The designation 425, 450, or 500 indicates the automatic transmission series. Code Explanation
B
500
PR
T
400
PR P — PTO provision R — Retarder 400 or 500 — Transmission series B — Automatic bus transmission T — Automatic bus transmission outside North America only V07277
Code Explanation
4 0 0 0 MH MH — Motorhome EVS — Emergency Vehicle Series TRV — Truck-based Recreational Vehicles 4 — Transmission series V06571.00.03
42
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) VOCATIONAL MODELS
Code Explanation
4 0 0 0 EVS EVS — Emergency Vehicle Series HS
— Highway Series
MH
— Motorhome Series
OFS — Oil Field Series ORS — Off Road Series RDS — Rugged Duty Series SP
— Specialty Series
TRV — Truck Recreational Vehicle Series 0
— Model Differentiator On Ratings Or Features
0-3
— Close Ratio*
4-5-6 — Wide Ratio* 7-8
— Widest Ratio Coverage, 7 Speed*
4
— 4000 Product Family *Ratings Increase As Number Increases V08595.00.03
Code Explanation
B 5 0 0
5 — 4000 Product Family B — Bus
20091001
Copyright © 2009 Allison Transmission, Inc.
V08596.00.00
43
p
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560 HD 4560P
HD 4560P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560 HD 4060 HD 4560 HD 4060 HD 4060
HD 4060P HD 4560P HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P HD 4060P HD 4560 HD 4060
29507854 29507855 29507856 29507857 29507858 29507859 29507860 29507861 29507862 29507887
29509293 29511425 29511445 29511453 29511466 29511480 29511485 29511487 29511489 29511495
29511497 29511499 29511500 29511502 29511504 29511509 29511510 29512160 29512193 29512194
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
602 602 602 602 602 602 602 602 602 602
621 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
02
Fill Tube
600 601 600 600 601 601 601 600 601 600
601 600 601 600 601 601 600 601 600 600
600 600 600 600 600 601 601 601 601 601
601 601 600 601 600 600 600 600 601 601
05
44
610 610 609 609 610 610 610 610 609 609
610 610 610 610 610 609 609 609 609 609
610 610 610 610 610 610 610 610 609 610
609 609 609 609 609 609 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
743 744 743 743 744 744 744 743 714 714
744 714B 714 714 744 743 743 743 743 744
714 714 714 714 714 714 714 714 714 714A
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 511 511 512 512 512 511 512 511
512 511 512 511 512 512 511 512 511 511
511 511 511 511 511 512 512 512 512 512
512 512 511 512 511 511 511 511 512 512
15
1541 1506 1541 1546 1541 1541 1541 1541 1506 1506
1506 1506 1506 1506 1541 1506 1541 1506 1541 1541
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
16
20091001
534D 540 540 539A 540C 540B 534E 549 540 540
534G 534G 521 534 534F 534B 540A 534C 540 540
540 540 540 540 — 540 540 540 540 534A
540 540 540 540 540 540 540 540 540 540
20
766 765 766 766 764 765 765 767 764 764
764 768 764 766 767 766 766 766 766 766
764 765 767 766 768 764 766 765 764 766
767 766 764 765 765 766 767 768 768 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4560 HD 4560 HD 4060 HD 4560 HD 4060 HD 4060 HD 4060 HD 4060 HD 4560P HD 4560P
MODEL
29507844 29507845 29507846 29507847 29507848 29507849 29507850 29507851 29507852 29507853
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 511 512 512 512 512 511 511
512 512 512 512 512 511 511 511 511 511
512 512 512 512 512 512 512 512 511 512
511 511 511 511 511 511 511 511 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
— — — — — — — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 543 545 545 545 545 543 543
545 545 545 545 545 543 543 543 543 543
545 545 545 545 545 545 545 545 543 545
543 543 543 543 543 543 543 543 545 545
34
20091001
697, 574 701, 574 697, 574 697, 574 701, 574 701, 574 701, 574 697, 574 702, 574 698, 574
701, 574 697 701 697, 574 701, 574 701, 574 697, 574 701, 574 697, 574 697, 574
697, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574 701, 574 701, 574 701, 574
701, 574 701, 574 697, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
568, 588E — 569 569C 568 568, 588F 568, 588G 560, 595 — —
— 595 — 568, 588B 561, 569A 568, 569 568, 569D 568, 569E 594 568, 588D
— — — — — — — — — 588A
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
722 — 730 815 730 727 727 722 — —
815 722 825 722 722 730 815 730 722 727
— — — — — — — — — 727
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— 511 510 — 506 — 509 — — —
— — — — — 510 — 500 — 506
— — — — — — — — — 512
— — — — — — — — — —
71
TPS
— 502 500 — 502 — 500 — — —
— 500 500 500 — 500 500 500 — 500
— — — — — — — — — 500
— — — — — — — — — —
73
VIM
44A
29511497 29511499 29511500 29511502 29511504 29511509 29511510 29512160 29512193 29512194
29509293 29511425 29511445 29511453 29511466 29511480 29511485 29511487 29511489 29511495
29507854 29507855 29507856 29507857 29507858 29507859 29507860 29507861 29507862 29507887
29507844 29507845 29507846 29507847 29507848 29507849 29507850 29507851 29507852 29507853
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4060R HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P B 500R B 500P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060 B 500PR
HD 4560P HD 4560P B 500 B 500 B 500 B 500 B 500 B 500R B 500R B 500R
29512766 29512775 29512776 29512781 29512782 29512783 29512785 29512786 29512787 29512788
29512789 29512793 29512794 29512796 29512798 29512799 29512802 29512804 29512806 29512807
29512808 29512809 29512810 29512811 29512812 29512813 29512814 29512815 29512816 29512817
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722A 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722A
01
621 621 602 602 602 602 602 602 602 602
602 624 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
02
Fill Tube
601 601 600 600 600 600 600 600 600 600
600 600 600 600 601 600 600 600 600 600
600 600 601 600 600 600 600 600 600 600
601 601 600 600 600 601 600 601 600 600
05
45
610 610 609 609 609 609 609 609 609 609
610 610 609 610 610 610 610 609 609 610
609 609 610 610 610 609 610 610 610 610
610 610 609 610 610 610 609 609 610 609
10
Copyright © 2009 Allison Transmission, Inc.
744 729 714 714 714 714 714 714 714 714
729 743 730 714 714 714 744 729 729 714
739 739 739 743 744 738 729 729 729 729
744 744 744 744 744 739 739 738 744 739
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 511 511
511 511 511 511 512 511 511 511 511 511
511 511 512 511 511 511 511 511 511 511
512 512 511 511 511 512 511 512 511 511
15
1506 1506 1546 1546 1546 1546 1546 1546 1546 1546
1506 1506 1546 1546 1541 1541 1506 1541 1541 1546
1546 1546 1541 1506 1506 1546 1506 1506 1506 1506
1541 1541 1546 1506 1541 1541 1541 1541 1541 1546
16
20091001
534 534 645 645 645 645 645 513 513 513
540 540 609 645 566 566 534 588 588 513
567 513 522 540 540 522 540 540 540 540
539B 534 540 534 534 567 567A 567A 539 567A
20
764 764 764 765 766 767 768 768 767 766
768 766 766 766 765 766 766 766 766 766
768 768 766 766 765 765 765 765 766 764
764 766 768 766 764 767 766 766 766 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4560P HD 4560P HD 4060 HD 4060P HD 4060P HD 4560PR HD 4060R HD 4560R HD 4060P B 500R
MODEL
29512299 29512749 29512754 29512755 29512756 29512761 29512762 29512763 29512764 29512765
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 511 511 511 511 511 511 511
512 512 511 512 512 512 512 511 511 512
511 511 512 512 512 511 512 512 512 512
512 512 511 512 512 512 511 511 512 511
25
— — — — — — — — — —
— — 544 — — — — — — —
544 544 544 — — 544 — — — —
— — — — — 544 544 544 — 544
30
661, 660, 660 661, 660, 660 — — — — — — — —
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —
31
PTO Provision
545 545 543 543 543 543 543 543 543 543
545 545 543 545 545 545 545 543 543 545
543 543 545 545 545 543 545 545 545 545
545 545 543 545 545 545 543 543 545 543
34
20091001
701, 574 701, 574 697 697 697 697 697 582, 574 582, 574 582, 574
697, 574 697, 574 596, 574 697, 574 701, 574 697, 574 697, 574 697, 574 697, 574 582, 574
582, 574 582, 574 595, 574 697, 574 697, 574 582, 574 697, 574 697, 574 697, 574 697, 574
702, 574 701, 574 697, 574 697, 574 697, 574 595, 574 596, 574 595, 574 698, 574 582, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — 535 — — — — — — —
534 536 523 — — — — — — —
— — — — — 523 523 531 — 535
35
— — — — — — — — — —
— — 568, 596 — 588J, 569 568, 569H 568, 641 — — —
568, 594A 568, 592 568, 594C 568, 588 568, 569G 631 — — — —
568, 569F 629 596 568, 588H 629 561, 588C 568, 594A 568, 594D 568 595A
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
777 808 — — — — — — — —
718 722 722 — — — 772 799 795 —
722 722 815 722 722 772 772 728 772 814
— 730 722 722 718 722 722 717 — 722
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — 514 514 — — — —
— — — — — — — — — —
508 — 500 — 514 — 506 506 508 —
71
TPS
— — — — — — — —
—
— 500 502 — 502 502 500 — — —
500 500 500 500 500 — — — — —
73
502 500 — 500 500 500 500 500 502 500
VIM
45A
29512808 29512809 29512810 29512811 29512812 29512813 29512814 29512815 29512816 29512817
29512789 29512793 29512794 29512796 29512798 29512799 29512802 29512804 29512806 29512807
29512766 29512775 29512776 29512781 29512782 29512783 29512785 29512786 29512787 29512788
A/N†
29512299 29512749 29512754 29512755 29512756 29512761 29512762 29512763 29512764 29512765
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R B 500R B 500R HD 4060R HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR
HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR
HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4560R HD 4560R
29512828 29512829 29512830 29512831 29514056 29514058 29514059 29514060 29514061 29514062
29514063 29514064 29514065 29514066 29514067 29514068 29514069 29514070 29514071 29514072
29514073 29514074 29514075 29514076 29514077 29514078 29514079 29514080 29514081 29514082
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
02
Fill Tube
600 600 600 600 600 600 600 600 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
46
610 610 609 609 609 610 610 610 609 609
609 609 609 610 610 610 609 609 609 610
609 609 609 609 610 609 609 610 610 610
609 609 609 609 609 610 610 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
714 714 714 714 743 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
1546 1546 1546 1506 1506 1506 1506 1506 1506 1506
1546 1546 1506 1506 1506 1506 1506 1506 1546 1546
16
20091001
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
513 513 513 575 549A 575 575 575 575 575
513 513 575 575 575 575 575 575 513 513
20
765 765 764 764 764 764 764 764 764 764
766 766 766 766 766 766 765 765 765 765
766 765 764 767 768 767 767 767 767 767
765 764 768 768 768 768 768 768 768 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
B 500R B 500R HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR B 500R B 500R
MODEL
29512818 29512819 29512820 29512821 29512822 29512823 29512824 29512825 29512826 29512827
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 511 511 512 512 512 511 511
511 511 511 512 512 512 511 511 511 512
511 511 511 511 512 511 511 512 512 512
511 511 511 511 511 512 512 512 511 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 — —
— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660
— — — — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 — —
31
PTO Provision
545 545 543 543 543 545 545 545 543 543
543 543 543 545 545 545 543 543 543 545
543 543 543 543 545 543 543 545 545 545
543 543 543 543 543 545 545 545 543 543
34
20091001
582, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 598, 574 583, 574
582, 574 597, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574
596, 574 596, 574 596, 574 597, 574 697, 574 582, 574 596, 574 597, 574 582, 574 596, 574
582, 574 582, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 596, 574 596, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — 569 — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
— — — — 722 — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — 500 — — — — —
— — — — — — — — — —
73
VIM
46A
29514073 29514074 29514075 29514076 29514077 29514078 29514079 29514080 29514081 29514082
29514063 29514064 29514065 29514066 29514067 29514068 29514069 29514070 29514071 29514072
29512828 29512829 29512830 29512831 29514056 29514058 29514059 29514060 29514061 29514062
A/N†
29512818 29512819 29512820 29512821 29512822 29512823 29512824 29512825 29512826 29512827
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560R HD 4560R HD 4560R HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR
HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR B 500R B 500R
B 500R B 500 HD 4560 HD 4060 HD 4060P HD 4560 HD 4060P HD 4060P HD 4060P HD 4060R
29514093 29514094 29514095 29514096 29514097 29514098 29514099 29514100 29514101 29514102
29514103 29514104 29514105 29514106 29514107 29514108 29514109 29514110 29514111 29514112
29514117 29514119 29514121 29514125 29514128 29514132 29514135 29514136 29514138 29514142
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
602 624 602 624 602 602 602 602 602 602
602 602 602 602 602 602 602 602 624 602
602 602 602 602 602 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
02
Fill Tube
600 600 601 600 600 601 600 600 600 600
601 601 601 601 601 601 601 601 600 600
601 601 601 601 601 601 601 601 601 601
601 601 601 601 601 601 601 601 601 601
05
47
609 609 609 609 610 609 610 610 610 609
610 610 610 610 610 610 610 610 609 609
609 609 609 610 610 610 610 610 610 610
609 609 609 609 609 609 609 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
730 730 729 730 729 743 731 731 731 738
714 714 714 714 714 714 714 714 729 739
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 511 511 512 511 511 511 511
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
15
1546 1546 1506 1546 1506 1541 1506 1506 1506 1506
1506 1506 1506 1506 1506 1506 1506 1506 1546 1546
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
16
20091001
579 580 534 645 540 573 540 540 540 582
575 575 575 575 575 575 575 575 513 578
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
20
766 768 766 768 765 766 766 765 765 767
766 766 767 767 767 768 768 768 765 768
768 768 768 764 764 764 765 765 765 766
764 765 765 765 766 766 766 767 767 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R
MODEL
29514083 29514084 29514085 29514086 29514087 29514088 29514089 29514090 29514091 29514092
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 512 511 512 512 512 511
512 512 512 512 512 512 512 512 511 511
511 511 511 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
25
544 — — — — — — — — 544
— — — — — — — — 544 544
— — — — — — — — — —
— — — — — — — — — —
30
— — — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — — — —
31
PTO Provision
543 543 543 543 545 543 545 545 545 543
545 545 545 545 545 545 545 545 543 543
543 543 543 545 545 545 545 545 545 545
543 543 543 543 543 543 543 543 543 543
34
20091001
582 697 701, 574 697, 574 697, 574 701, 574 697 697, 574 697 582, 574
583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 582 582, 574
598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574
595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574
39
Copyright © 2009 Allison Transmission, Inc.
534 — — — — — — — — 536
— — — — — — — — 530 539
— — — — — — — — — —
— — — — — — — — — —
35
568 568 568, 652 568 — 568, 588 568 — — 631
— — — — — — — — 568 650
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
772 772 772 772 799 722 799 799 812 815
— — — — — — — — 772 814
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 500 500 500 — 500 500 — — —
— — — — — — — — 502 502
— — — — — — — — — —
— — — — — — — — — —
73
VIM
47A
29514117 29514119 29514121 29514125 29514128 29514132 29514135 29514136 29514138 29514142
29514103 29514104 29514105 29514106 29514107 29514108 29514109 29514110 29514111 29514112
29514093 29514094 29514095 29514096 29514097 29514098 29514099 29514100 29514101 29514102
A/N†
29514083 29514084 29514085 29514086 29514087 29514088 29514089 29514090 29514091 29514092
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R HD 4060PR HD 4060P HD 4560P HD 4060 HD 4060 HD 4060 HD 4560P HD 4060P HD 4060P
HD 4060PR HD 4060PR HD 4060R HD 4060PR HD 4060P B 500R HD 4060R HD 4060PR B 500R HD 4560
HD 4560P HD 4060PR HD 4060 HD 4560P HD 4060PR HD 4560PR HD 4060PR HD 4060P HD 4060PR HD 4060PR
29514732 29514734 29514735 29514737 29514740 29514741 29514742 29514743 29514744 29514745
29514746 29514747 29514748 29514750 29514751 29514755 29514757 29514758 29514761 29514762
29514764 29514770 29514771 29514775 29514776 29515344 29515732 29515737 29515738 29515739
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722B 722A 722
01
602 602 624 602 602 602 602 602 602 602
602 602 624 624 602 602 624 602 602 602
602 602 602 602 602 602 602 624 624 602
624 602 602 602 602 602 602 602 602 602
02
Fill Tube
601 600 600 601 600 601 600 600 600 600
600 600 600 600 600 600 600 600 600 601
600 600 600 601 600 600 600 601 600 600
600 600 601 601 600 600 600 601 601 600
05
48
610 610 609 610 610 610 610 610 610 610
610 610 609 610 610 609 609 610 609 609
609 610 610 610 609 609 609 610 610 610
609 610 610 609 609 610 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 738 714 730 729 729 729 729 729 729
731 729 714 731 729 729 714 739 729 731
729 729 744 744 732 732 743 714 714 729
739 730 714 714 729 742 729 730 730 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 511 512 511 512 511 511 511 511
511 511 511 511 511 511 511 511 511 512
511 511 511 512 511 511 511 512 511 511
511 511 512 512 511 511 511 512 512 511
15
1541 1541 1506 1541 1506 1506 1506 1506 1506 1506
1506 1506 1506 1506 1506 1546 1506 1541 1546 1506
1546 1506 1541 1506 1541 1541 1541 1506 1506 1506
1546 1546 1541 1541 1546 1506 1541 1541 1541 1506
16
20091001
605 582 540 605 575 575 575 540 575 575
575 575 575 575 540 593 575 594 513 599
513 575 539 540 540 540 540 534 534 540
513 513B 582 540 584 590 586 567B 567A 540
20
766 764 767 765 765 765 765 765 766 765
766 765 766 766 765 764 766 765 764 766
764 766 766 765 767 766 766 766 766 766
768 766 766 767 766 765 766 766 766 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060R B 500PR HD 4560PR HD 4560 HD 4060 HD 4060P HD 4060 HD 4560PR HD 4560PR HD 4060P
MODEL
29514143 29514144 29514146 29514147 29514148 29514691 29514692 29514693 29514695 29514731
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 512 512 512 512 512 512 512
512 512 511 512 512 511 511 512 511 511
511 512 512 512 511 511 511 512 512 512
511 512 512 511 511 512 511 512 512 512
25
— 544 — — — — — — — —
— — — 544 — 544 — 544 544 —
544 — — — — — — — — —
544 544 544 — — — — 546 544 —
30
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 — —
— 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 545 545 545 545 545 545 545
545 545 543 545 545 543 543 545 543 543
543 545 545 545 543 543 543 545 545 545
543 545 545 543 543 545 543 545 545 545
34
20091001
701, 574 582, 574 697 701, 574 596, 574 595, 574 596, 574 697, 574 596, 574 596, 574
596, 574 596, 574 582 596, 574 697, 574 597, 574 597 596, 574 597 701, 574
582, 574 596 698, 574 701 697 697 697 701 697 697, 574
582, 574 597, 574 595, 574 701, 574 697, 574 698 697, 574 574, 583 595, 574 697
39
Copyright © 2009 Allison Transmission, Inc.
— 530 — — — — — — — —
— — — 530 — 536 — 541 528 —
528 — — — — — — — — —
534 530 523 — — — — 523 523 —
35
696, 561 568 — 696, 561 — — — — — —
— — — — — 561 — 670, 568 — 683, 568
662 — 668, 568 — 664 — — — — —
568 568, 594B — — — 661, 568 — 594B 568, 594B —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
— — 797 797 799 799 799 812 812 812
799 797 796 772 799 772 799 821 772 772
772 799 821 813 814 795 799 795 796 772
772 722 — — 772 — 815 730 718 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
506 — — 506 — — — — — —
— — — — — — — 508 — —
— — 508 511 502 — — — — —
— — — — — 510 — 508 511 —
71
TPS
502 — — 502 — — — — — —
— — — 500 — 500 — 502 — 500
— — 502 502 500 — — — — —
73
500 502 — — — 502 — 500 500 —
VIM
48A
29514764 29514770 29514771 29514775 29514776 29515344 29515732 29515737 29515738 29515739
29514746 29514747 29514748 29514750 29514751 29514755 29514757 29514758 29514761 29514762
29514732 29514734 29514735 29514737 29514740 29514741 29514742 29514743 29514744 29514745
A/N†
29514143 29514144 29514146 29514147 29514148 29514691 29514692 29514693 29514695 29514731
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4560 HD 4560P HD 4060P HD 4060PR HD 4060 B 500R
B 500 HD 4060R HD 4060 B 500R HD 4060P B 500 HD 4060 HD 4060 B 500R HD 4060
HD 4560P HD 4060PR HD 4560P HD 4060P HD 4560PR HD 4060 HD 4060P HD 4060 B 500 HD 4060R
29516069 29516119 29516123 29516124 29516125 29516134 29516139 29516141 29516346 29516347
29516348 29516349 29516355 29516365 29516366 29516367 29516374 29516375 29516376 29516397
29516398 29516403 29516409 29516421 29516422 29516423 29516424 29516425 29516428 29516500
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 750 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
621 602 602 602 624 602 624 624 602 624
624 624 602 624 602 624 624 628 602 602
602 602 602 602 602 621 602 624 624 624
602 602 602 602 602 624 602 624 624 602
02
Fill Tube
601 600 601 600 601 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
601 600 600 600 601 601 600 600 600 600
600 600 601 600 600 600 600 600 601 600
05
49
610 610 610 610 610 609 610 609 609 609
609 609 609 609 610 609 609 609 609 609
610 610 610 610 609 610 610 610 609 609
610 610 610 610 609 610 610 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 731 730 731 729 729 732 731 730 732
730 730 732 730 729 730 732 747 739 743
729 730 729 730 731 730 731 729 730 730
729 730 730 731 730 732 729 732 714 738
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 512 511 512 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 511 511 511 512 512 511 511 511 511
511 511 512 511 511 511 511 511 512 511
15
1506 1506 1506 1506 1541 1541 1506 1506 1546 1506
1546 1546 1546 1546 1506 1546 1506 1602 1546 1541
1506 1506 1506 1506 1541 1506 1506 1541 1546 1546
1506 1506 1506 1506 1546 1506 1506 1506 1506 1506
16
20091001
534 575 540 540 575 586 540 540 645 575
645 513 645 513 540 645 540 539 603 540
540 534 575 582 599 534 540 606 645 513
540 534 534 582 522 575 534 540 534 575
20
765 765 765 768 767 766 765 766 766 766
768 768 768 765 766 765 765 764 764 767
765 766 766 766 766 764 766 766 768 768
766 766 768 765 766 766 765 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060P HD 4060P HD 4560P HD 4060PR B 500R HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060PR
MODEL
29515740 29515741 29515742 29515745 29515755 29515785 29515788 29515799 29516066 29516068
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 512 511 511 511
511 511 511 511 512 511 511 511 511 511
512 512 512 512 511 512 512 512 511 511
512 512 512 512 511 512 512 511 512 512
25
— — — — — — — — — 544
— — — — — — — — 544 —
— — — 544 — — — 544 — —
— — — 544 544 544 — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — —
— — — — 661, 660, 660 — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 543 545 543 543 543
543 543 543 543 545 543 543 543 543 543
545 545 545 545 543 545 545 545 543 543
545 545 545 545 543 545 545 543 545 545
34
20091001
701, 574 596, 574 701, 574 697, 574 583 697, 574 697, 574 697 697 596, 574
697 582, 574 697, 574 582, 574 697, 574 697 697, 574 699, 574 596, 574 697
701, 574 697, 574 596, 574 597, 574 701 701, 574 697, 574 596, 574 697 582, 574
697, 574 697, 574 701, 574 596, 574 597 596, 574 697 697 701 596, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — 530
— — — — — — — — 534 —
— — — 530 — — — 536 — —
— — — — — 530 — — — —
35
— — — — — — — — 561, 656 —
— — 698, 568 — — — — 963, 568 568, 701 664
— — — — 568 — — 697, 568 — —
— — — — 561 — 689, 568 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
837 814 799 796 800 772 772 772 772 772
772 772 717 772 799 772 772 — — 814
799 772 797 772 800 808 799 722 772 772
812 799 799 — 772 772 814 772 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — 513 — — — — 509 509 —
— — — — 510 — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 500 500 500
— — 500 — — — 500 505 502 500
— 500 — 500 500 — — 500 — —
— — — — 502 500 500 500 — —
73
VIM
49A
29516398 29516403 29516409 29516421 29516422 29516423 29516424 29516425 29516428 29516500
29516348 29516349 29516355 29516365 29516366 29516367 29516374 29516375 29516376 29516397
29516069 29516119 29516123 29516124 29516125 29516134 29516139 29516141 29516346 29516347
A/N†
29515740 29515741 29515742 29515745 29515755 29515785 29515788 29515799 29516066 29516068
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R B 500 B 500R B 500R B 500R B 500 B 500R HD 4060R B 500 B 500R
HD 4060 HD 4060P HD 4560P HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060PR
HD 4060P HD 4060 HD 4060 HD 4060R HD 4060R HD 4560P HD 4060 HD 4060 HD 4060PR HD 4060P
29516544 29516561 29516562 29516563 29516568 29516571 29516572 29516573 29516574 29516575
29516576 29516577 29516582 29516597 29516598 29516599 29516600 29516839 29516840 29516841
29516858 29516889 29516890 29516891 29516892 29516897 29516898 29516899 29516903 29516904
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
624 602 602 602 602 624 602 602 602 602
602 602 624 624 624 602 602 602 602 602
602 602 602 602 602 602 602 602 602 602
624 602 602 602 624 602 624 602 624 624
02
Fill Tube
600 600 600 600 600 601 600 600 600 600
600 600 601 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 601 600 601 600 601 600 600 600 600
05
50
610 609 609 609 609 610 609 609 610 610
609 610 610 610 610 610 610 610 610 610
609 609 609 609 609 609 609 609 609 609
609 610 610 610 610 610 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 730 730 730 730 730 729 729 731 731
730 729 730 732 743 730 730 730 730 730
730 730 730 738 729 729 729 730 730 730
732 729 743 732 732 730 731 730 731 732
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 511 511 511 511
511 511 512 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 512 511 512 511 512 511 511 511 511
15
1506 1546 1546 1546 1546 1506 1506 1506 1506 1541
1541 1506 1506 1506 1506 1506 1506 1506 1506 1506
1546 1546 1546 1546 1546 1546 1546 1546 1546 1546
1506 1506 1541 1541 1506 1506 1506 1506 1506 1506
16
20091001
534 645 645 513 513 534 534 534 582 534
586 540 534 575 540 575 540 540 540 575
522 645 513 513 593 608 609 610 607 610
575 575 540 573 575 534 575 534 540 540
20
766 767 768 767 768 765 766 766 766 766
766 765 765 765 766 766 764 765 766 766
768 766 766 766 764 766 766 768 768 768
765 766 766 764 766 764 766 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060R HD 4560PR HD 4060P HD 4560P HD 4060PR HD 4560P HD 4060R HD 4060P HD 4060P HD 4060P
MODEL
29516501 29516504 29516505 29516527 29516530 29516531 29516532 29516538 29516539 29516540
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 511 511 511 512 511 511 512 512
511 512 512 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
511 512 512 512 512 512 511 512 512 512
25
— — — — — — — — 544 —
— — — 544 — — — — — —
544 — — — 544 — 544 544 — 544
544 — — — 544 — 544 — — —
30
661, 660, 660 — — — — 661, 660, 660 — — 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — — — —
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 543 543 543 545 543 543 545 545
543 545 545 545 545 545 545 545 545 545
543 543 543 543 543 543 543 543 543 543
543 545 545 545 545 545 543 545 545 545
34
20091001
697 698 698 597 597 701, 574 697 697 597, 574 697, 574
697, 574 697, 574 701, 574 596, 574 697, 574 596 697, 574 697, 574 697, 574 596, 574
597 698 597 596, 574 597 698 597 582, 574 698, 574 582, 574
596, 574 595, 574 698, 574 701, 574 596, 574 701, 574 596, 574 697, 574 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — 530 —
— — — 530 — — — — — —
— — — — 536 — 535 539 — 539
530 — — — 530 — 530 — — —
35
— — — — — — 888, 568 888, 568 — —
— — — — — — — — — —
561 — — — 561 568, 711 568, 710 714, 568 568, 712 568, 714
— — — 568 — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
799 — — — — 835 814 814 772 772
772 797 814 772 772 799 814 799 772 799
772 — — 813 772 772 772 772 772 772
772 799 — 728 772 797 772 812 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — 501 — —
— — 541 — — — — — — —
— — — — — — — — — —
— — — 540 — — — — — —
71
TPS
— — — — — — 500 500 500
— — — 500 500 — — — — —
502 — — — 500 502 502 502 502 502
73
500 — — 500 500 — 500 — 500 500
VIM
50A
29516858 29516889 29516890 29516891 29516892 29516897 29516898 29516899 29516903 29516904
29516576 29516577 29516582 29516597 29516598 29516599 29516600 29516839 29516840 29516841
29516544 29516561 29516562 29516563 29516568 29516571 29516572 29516573 29516574 29516575
A/N†
29516501 29516504 29516505 29516527 29516530 29516531 29516532 29516538 29516539 29516540
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4560 HD 4560 HD 4060 HD 4560 HD 4060 HD 4060 HD 4060
HD 4060 HD 4060 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P
HD 4560P HD 4560 HD 4060P B 500P B 500PR B 500 B 500 B 500 B 500 B 500
29516937 29516938 29516939 29517247 29517248 29517249 29517250 29517251 29517252 29517252
29517253 29517254 29517255 29517256 29517257 29517258 29517259 29517260 29517261 29517262
29517263 29517264 29517446 29517447 29517448 29517449 29517450 29517451 29517452 29517453
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
722 722 722 750 750 750 750 750 750 750
722 722 722 722 722 722 722 722 722 722
01
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
624 624 624 628 628 628 628 628 628 628
624 602 624 624 602 624 621 624 624 624
02
Fill Tube
601 601 600 600 600 600 600 600 600 600
600 600 601 601 600 600 600 600 601 601
600 600 600 601 601 600 601 600 600 600
600 601 600 600 601 600 601 600 600 600
05
51
610 609 610 610 610 609 609 609 609 609
609 609 610 610 610 610 610 610 610 610
610 610 610 609 609 609 609 609 609 609
609 610 609 609 610 610 610 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
714 714 729 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
731 732 731 714 714 714 714 714 714 714
732 732 732 732 714 732 730 732 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 511 511
511 511 512 512 511 511 511 511 512 512
511 511 511 512 512 511 512 511 511 511
511 512 511 511 512 511 512 511 511 511
15
1601 1601 1601 1603 1603 1603 1603 1603 1603 1603
1639 1601 1601 1601 1601 1639 1601 1601 1601 1639
1506 1506 1506 1601 1639 1601 1601 1601 1639‡ 1700‡‡
1506 1541 1506 1506 1541 1506 1506 1506 1506 1506
16
20091001
540 540 540 645 513 645 645 645 645 645
540 540 540 540 540 540 540 540 540 540
540 540 540 540 540 540 540 540 540 540
540 534 575 540 539 575 534 540 575 540
20
765 764 764 766 766 764 765 766 767 768
767 768 768 767 764 765 767 766 764 766
765 764 766 767 766 764 765 765 766 766
765 764 766 766 765 764 766 764 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4560P HD 4060R HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060 HD 4060R HD 4060
MODEL
29516905 29516908 29516909 29516917 29516921 29516932 29516933 29516934 29516935 29516936
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 512 512 511 511 511 511 511
511 511 512 512 512 512 512 512 512 512
512 512 512 511 511 511 511 511 511 511
511 512 511 511 512 512 512 511 511 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 544 — — 544 — — 544 —
30
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — — — — — —
— 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 — — —
31
PTO Provision
545 543 545 545 545 543 543 543 543 543
543 543 545 545 545 545 545 545 545 545
545 545 545 543 543 543 543 543 543 543
543 545 543 543 545 545 545 543 543 543
34
20091001
701, 574 701, 574 697, 574 697, 574 582, 574 697 697 697 697 697
697, 574 697, 574 701, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574
698 698 698 701, 574 701, 574 697, 574 701, 574 697, 574 697, 574 697, 574
697 701, 574 596, 574 697 701, 574 596 701, 574 698 596 698
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 530 — — 529 — — 529 —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 656, 568 — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
— — 814 — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
718 — 772 772 — — 808 — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 514 — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
500 — 500 500 502 — — — — —
VIM
51A
29517263 29517264 29517446 29517447 29517448 29517449 29517450 29517451 29517452 29517453
29517253 29517254 29517255 29517256 29517257 29517258 29517259 29517260 29517261 29517262
29516937 29516938 29516939 29517247 29517248 29517249 29517250 29517251 29517252 29517252
A/N†
29516905 29516908 29516909 29516917 29516921 29516932 29516933 29516934 29516935 29516936
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR B 500R B 500R B 500R B 500R B 500R HD 4060R HD 4060PR HD 4060PR HD 4060PR
HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4060PR
HD 4060PR HD 4060PR HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R
29517464 29517465 29517466 29517467 29517468 29517469 29517470 29517556 29517557 29517558
29517559 29517560 29517561 29517562 29517563 29517564 29517565 29517566 29517567 29517568
29517569 29517570 29517571 29517572 29517573 29517574 29517575 29517576 29517577 29517578
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 601 601 601 601 601 601 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
52
610 610 609 609 609 609 609 609 609 609
609 609 609 610 610 610 609 609 609 610
610 609 609 609 609 609 609 610 610 610
609 609 609 609 609 609 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1601 1601 1601 1639 1601 1601 1601 1601 1601 1601
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
1601 1603 1603 1603 1603 1603 1601 1601 1601 1601
1641 1603 1603 1603 1603 1601 1601 1601 1601 1601
16
20091001
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
575 513 513 513 513 513 575 575 575 575
646 513 513 513 513 575 575 575 575 575
20
764 764 764 764 764 765 765 765 766 766
765 765 765 765 765 765 764 764 764 764
768 768 767 766 765 764 767 766 766 766
768 767 766 765 764 768 768 768 768 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
B 500R B 500R B 500R B 500R B 500R HD 4060R HD 4060R HD 4060R HD 4060PR HD 4060PR
MODEL
29517454 29517455 29517456 29517457 29517458 29517459 29517460 29517461 29517462 29517463
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 511 511 511 511 511 511 511
511 511 511 512 512 512 511 511 511 512
512 511 511 511 511 511 511 512 512 512
511 511 511 511 511 511 511 511 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 — — — — — — — —
— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660
661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 543 543 543 543 543 543 543
543 543 543 545 545 545 543 543 543 545
545 543 543 543 543 543 543 545 545 545
543 543 543 543 543 543 543 543 545 545
34
20091001
582, 574 596, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574
597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574 582, 574 596, 574 597, 574
596, 574 596, 574 596, 574 596, 574 596, 574 596, 574 597, 574 597, 574 582, 574 596, 574
582, 574 582, 574 582, 574 582, 574 582, 574 597, 574 582, 574 596, 574 597, 574 582, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
52A
29517569 29517570 29517571 29517572 29517573 29517574 29517575 29517576 29517577 29517578
29517559 29517560 29517561 29517562 29517563 29517564 29517565 29517566 29517567 29517568
29517464 29517465 29517466 29517467 29517468 29517469 29517470 29517556 29517557 29517558
A/N†
29517454 29517455 29517456 29517457 29517458 29517459 29517460 29517461 29517462 29517463
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR
HD 4560PR HD 4560PR HD 4060P B 500R HD 4060PR HD 4060P HD 4560P HD 4060 HD 4060 HD 4060
HD 4060 HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060R HD 4060PR HD 4060P B 500R
29517589 29517590 29517591 29517592 29517593 29517594 29517595 29517596 29517597 29517598
29517599 29517600 29517647 29517648 29517649 29517650 29517651 29517652 29517653 29517654
29517654 29517655 29517656 29517657 29517658 29517659 29517660 29517661 29517662 29517663
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 627 627 628 628 628 627 627 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 601 600 600 600 600 600 600 600 600
601 601 600 600 600 600 601 600 600 600
601 601 601 601 601 601 601 601 601 601
601 601 601 601 601 601 601 601 601 601
05
53
609 610 610 610 610 610 609 610 610 609
610 610 610 609 610 610 610 609 609 609
610 610 610 610 610 610 610 610 610 610
609 609 609 609 609 609 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
743 714 714 729 731 729 714 731 729 729
714 714 714 729 729 744 744 732 732 743
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 511 511 511 511 511 511 511 511
512 512 511 511 511 511 512 511 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
15
1701‡‡ 1601 1601 1639 1639 1601 1601 1601 1639 1603
1639 1601 1601 1603 1639 1602 1601 1602 1602 1640‡
1601 1601 1601 1601 1601 1601 1601 1601 1639 1601
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
16
20091001
540 534 534 540 575 575 575 575 540 637
575 575 540 513 575 539 540 540 540 540
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
20
766 766 766 766 766 765 766 766 765 764
768 768 765 764 766 766 765 767 766 766
765 765 765 766 766 766 767 767 767 768
766 767 767 767 768 768 768 764 764 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560R HD 4560PR HD 4560PR HD 4560PR
MODEL
29517579 29517580 29517581 29517582 29517583 29517584 29517585 29517586 29517587 29517588
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 512 512 512 512 512 511 512 512 511
512 512 512 511 512 512 512 511 511 511
512 512 512 512 512 512 512 512 512 512
511 511 511 511 511 511 511 512 512 512
25
— — — — — — — 544 — 544
— — — 544 — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 545 545 545 545 545 543 545 545 543
545 545 545 543 545 545 545 543 543 543
545 545 545 545 545 545 545 545 545 545
543 543 543 543 543 543 543 545 545 545
34
20091001
697 701 697 697, 574 596, 574 596, 574 582 596, 574 697, 574 597, 574
583, 574 595, 574 697 582, 574 596 698, 574 701 697 697 697
598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574
595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574 598, 574 583, 574 595, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — 530 — 536
— — — 528 — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — 561
— — — 809 — 814, 568 — 810 — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number —Found On Your Transmission Nameplate.
799 795 796 772 799 797 796 772 799 772
— — 799 772 799 821 813 814 795 799
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — 508 511 502 — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — 500 — 500
— — — — — 505 505 500 — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
53A
29517654 29517655 29517656 29517657 29517658 29517659 29517660 29517661 29517662 29517663
29517599 29517600 29517647 29517648 29517649 29517650 29517651 29517652 29517653 29517654
29517589 29517590 29517591 29517592 29517593 29517594 29517595 29517596 29517597 29517598
A/N†
29517579 29517580 29517581 29517582 29517583 29517584 29517585 29517586 29517587 29517588
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4060PR B 500R HD 4060PR
HD 4060P HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060PR HD 4560 HD 4560P HD 4060P HD 4060PR
HD 4060 B 500R B 500 HD 4060R HD 4060 B 500R HD 4060P B 500 HD 4060 B 500R
29517758 29517763 29517764 29517765 29517766 29517767 29517768 29517769 29517771 29517789
29517792 29517796 29517805 29517806 29517807 29517825 29517827 29517829 29517831 29517832
29517839 29517840 29517841 29517842 29517845 29517850 29517851 29517852 29517853 29517854
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
627 627 627 627 628 627 628 627 627 628
628 627 627 628 628 628 628 629 628 627
628 628 628 628 628 628 628 628 628 627
627 628 628 628 628 628 628 627 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 601 600 601 600 601 601 600 600
600 600 600 600 600 600 601 600 600 600
600 600 600 600 601 601 600 600 601 600
05
54
609 609 609 609 609 609 610 609 609 609
610 609 610 610 610 610 609 610 610 610
610 610 610 610 610 610 610 610 609 610
609 610 609 609 609 610 610 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 730 730 732 730 729 730 732 739
729 732 714 738 729 729 731 730 731 729
729 729 729 729 729 730 730 731 730 732
714 739 729 729 731 730 738 714 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 512 511 512 511 512 512 511 511
511 511 511 511 511 511 512 511 511 511
511 511 511 511 512 512 511 511 512 511
15
1603 1603 1603 1603 1603 1603 1601 1603 1601 1603
1601 1601 1601 1601 1601 1601 1602 1601 1639 1602
1601 1601 1601 1601 1601 1639 1601 1601 1603 1601
1601 1602 1641‡ 1702‡‡ 1601 1602 1602 1601 1602 1601
16
20091001
645 513 645 513 645 513 540 645 540 632
534 540 534 575 540 575 599 534 540 606
575 540 575 575 540 534 534 630 628 575
575 631 646 646 599 605 630 540 605 575
20
768 768 768 768 768 765 766 765 765 764
765 766 766 766 765 766 766 764 766 766
765 765 766 765 766 766 768 765 766 766
766 765 764 764 766 766 764 767 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060R HD 4060PR B 500R B 500R HD 4560 HD 4560P HD 4060PR HD 4060 HD 4560P HD 4060PR
MODEL
29517664 29517665 29517666 29517666 29517667 29517668 29517669 29517670 29517671 29517672
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 511 512 511 511 511
512 511 512 512 512 512 511 512 512 512
512 512 512 512 512 512 512 512 511 512
511 512 511 511 511 512 512 511 512 512
25
— — — — — — — — — 544
— — — — — — — — — 544
— — — — — — — 544 544 544
— 544 544 544 — — 544 — — —
30
— — — — — — 661, 660, 660 — — —
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
— 661, 660, 660 — — — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 543 543 545 543 543 543
545 543 545 545 545 545 543 545 545 545
545 545 545 545 545 545 545 545 543 545
543 545 543 543 543 545 545 543 545 545
34
20091001
697 582, 574 697 582, 574 697, 574 582, 574 697, 574 697 697, 574 596, 574
697 697, 574 701 596, 574 701, 574 596, 574 701 701, 574 697, 574 596, 574
596, 574 697, 574 596, 574 596, 574 697, 574 697, 574 701, 574 596, 574 597 596, 574
597 596, 574 654 707 701, 574 701, 574 582, 574 697 701, 574 596, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — 534
— — — — — — — — — 536
— — — — — — — — — 530
— 541 528 528 — — 530 — — —
35
— — — — 839, 568 — — — — 568, 842
831, 568 — — — — — 568 — — 838, 568
— — — — — — — — 561 —
— 816, 568 — — 871, 568 837, 561 568 — 837, 561 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
772 772 772 772 717 772 799 772 772 —
814 772 799 799 799 797 800 777 799 772
799 812 812 812 812 799 799 — 772 772
799 821 799 799 772 — — 797 797 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — 513 — — — — 509
— — — — — — 510 — — —
— — — — — — — — — —
— 508 — — — 506 — — 506 —
71
TPS
— — — — 500 — — — 500 505
500 500 — — — — 500 — — 500
— — — — — — — — 505 500
— 505 — — 500 505 — — 505 —
73
VIM
54A
29517839 29517840 29517841 29517842 29517845 29517850 29517851 29517852 29517853 29517854
29517792 29517796 29517805 29517806 29517807 29517825 29517827 29517829 29517831 29517832
29517758 29517763 29517764 29517765 29517766 29517767 29517768 29517769 29517771 29517789
29517664 29517665 29517666 29517666 29517667 29517668 29517669 29517670 29517671 29517672
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4560P HD 4060PR HD 4560P HD 4060R HD 4060P
HD 4060P HD 4060P B 500R B 500 B 500 B 500R B 500R B 500R B 500R B 500
B 500R HD 4060R B 500 B 500R HD 4060 HD 4060P HD 4560P HD 4060PR HD 4060P HD 4060PR
29517886 29517887 29517890 29517891 29517891 29517897 29517898 29517899 29517900 29517902
29517903 29517904 29517907 29517916 29517916 29517917 29517917 29517918 29517920 29517921
29517922 29517923 29517924 29517925 29517926 29517927 29517930 29517933 29517934 29517935
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 627 627 627 628
627 627 628 628 628 628 628 628 628 628
627 627 628 628 628 628 627 628 627 628
628 629 628 628 628 627 628 627 627 628
02
Fill Tube
600 600 600 600 600 600 601 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 601 600 600 601 600 601 600 600
600 601 600 601 600 601 600 600 600 600
05
55
609 609 609 609 609 610 610 610 610 610
610 610 609 609 609 609 609 609 609 609
609 609 610 610 610 610 610 610 609 610
609 610 610 610 610 610 609 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
729 730 730 730 730 729 730 732 743 730
731 732 730 730 730 730 730 738 729 729
732 732 729 743 743 732 732 730 731 730
743 730 731 730 731 729 729 732 731 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 512 511 511 512 511 512 511 511
511 512 511 512 511 512 511 511 511 511
15
1603 1603 1603 1603 1602 1639 1601 1601 1601 1639
1601 1601 1603 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1603 1603 1603
1601 1601 1601 1640‡ 1701‡‡ 1602 1601 1601 1601 1639
1640 1601 1601 1601 1601 1602 1602 1601 1601 1603
16
20091001
609 633 607 633 586 540 534 575 540 575
540 540 628 645 645 646 646 513 637 608
575 575 575 540 540 573 575 534 575 534
540 534 575 540 540 575 586 540 540 645
20
766 768 768 768 766 765 765 765 766 766
766 766 768 766 766 766 766 766 764 766
766 765 766 766 766 764 766 764 766 765
767 765 765 765 768 767 766 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4560P HD 4060PR HD 4560P HD 4060P HD 4560PR HD 4060 HD 4060P HD 4060 B 500
MODEL
29517862 29517863 29517865 29517871 29517876 29517877 29517878 29517879 29517880 29517881
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 512 512 512 512 512
512 512 511 511 511 511 511 511 511 511
511 511 512 512 512 512 512 512 511 512
511 512 512 512 512 512 511 512 511 511
25
544 544 — 544 — — — 544 — —
— — 544 — — — — — 544 —
544 544 — — — — 544 — 544 —
— — — — — — — — — —
30
— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — — — — — — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — —
31
PTO Provision
543 543 543 543 543 545 545 545 545 545
545 545 543 543 543 543 543 543 543 543
543 543 545 545 545 545 545 545 543 545
543 545 545 545 545 545 543 545 543 543
34
20091001
597 582, 574 698, 574 582, 574 697, 574 697, 574 701, 574 596, 574 697, 574 596
697, 574 697, 574 597 698 698 654 707 596, 574 597 698
596, 574 596, 574 595, 574 698, 574 698, 574 701, 574 596, 574 701, 574 596, 574 697, 574
697 701, 574 596, 574 701, 574 697, 574 583 697, 574 697, 574 697, 574 697
39
Copyright © 2009 Allison Transmission, Inc.
535 539 — 539 — — — 530 — —
— — — — — — — — 536 —
530 530 — — — — 530 — 530 —
— — — — — — — — — —
35
568, 870 853, 568 568, 874 568, 853 — — — — — —
— — 561 — — — — — 561 568, 851
— — — — — 568 — — — —
810 — — — — — — — — 561, 867
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
772 772 772 772 772 797 814 772 772 799
772 772 772 — — — — 813 772 772
772 772 799 — — 728 772 797 772 812
814 837 814 799 796 800 772 772 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — 541 — — —
— — — — — — — — — —
— — — — — 540 — — — —
— — — — — — — — — —
71
TPS
505 505 505 505 — — — 500 500 —
500 500 505 — — — — — 500 505
500 500 — — — 500 500 — 500 —
73
500 — — — — — — 500 500 500
VIM
55A
29517922 29517923 29517924 29517925 29517926 29517927 29517930 29517933 29517934 29517935
29517903 29517904 29517907 29517916 29517916 29517917 29517917 29517918 29517920 29517921
29517886 29517887 29517890 29517891 29517891 29517897 29517898 29517899 29517900 29517902
A/N†
29517862 29517863 29517865 29517871 29517876 29517877 29517878 29517879 29517880 29517881
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060R HD 4560P B 500R HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P
HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560P B 500R HD 4560PR HD 4560PR
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P
29518019 29518020 29518021 29518026 29518054 29518055 29518056 29518060 29518075 29518081
29518082 29518083 29518084 29518085 29518087 29518093 29518096 29518100 29518101 29518102
29518103 29518104 29518105 29518106 29518107 29518108 29518109 29518110 29518111 29518112
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
750 750 750 750 750 750 750 722 722 722
01
602 602 602 602 602 602 602 602 602 602
624 624 624 621 602 602 621 602 602 602
624 624 621 602 624 602 602 602 602 624
628 628 628 628 627 628 628 624 624 624
02
Fill Tube
600 600 600 600 600 600 601 601 600 600
600 600 601 601 601 601 601 600 601 601
600 600 601 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
56
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 609 610 610
610 609 610 609 610 610 610 610 610 610
610 610 610 610 610 610 610 609 610 609
10
Copyright © 2009 Allison Transmission, Inc.
729 729 738 729 729 729 729 730 729 730
730 730 730 729 730 731 744 729 729 729
731 732 730 730 714 730 730 729 730 729
730 730 730 730 714 730 729 731 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 512 511 511
511 511 512 512 512 512 512 511 512 512
511 511 512 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1506 1506 1506 1506 1506 1506 1506 1506 1506 1506
1541 1541 1541 1506 1506 1506 1541 1546 1506 1506
1506 1506 1506 1546 1506 1506 1506 1506 1506 1541
1601 1601 1601 1601 1601 1601 1601 1506 1506 1506
16
20091001
575 575 575 575 575 575 540 540 540 540
534 534 534 534 575 575 540 593 575 575
575 575 534 513 534 605 575 575 612 534
540 540 540 575 534 615 617 540 575 575
20
765 765 766 765 766 766 765 765 765 765
766 765 765 766 766 766 766 764 765 766
765 764 766 764 768 765 765 766 765 766
764 765 766 766 766 766 765 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060 HD 4060PR HD 4060R
MODEL
29517936 29517937 29517938 29517939 29517948 29517952 29517953 29518016 29518017 29518018
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 511 512 512
512 511 512 511 512 512 512 512 512 512
512 512 512 512 512 512 512 511 512 511
25
— — — — — — — — — —
— — — — 544 — — 544 — —
544 544 — — — — — — — —
— — — — — 544 — — 544 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 543 545 545
545 543 545 543 545 545 545 545 545 545
545 545 545 545 545 545 545 543 545 543
34
20091001
596 596 596 596 596 596 701 701 697 697
697, 574 697, 574 701, 574 701, 574 595, 574 595, 574 701 597 595 595
596 596 701, 574 596 697 697, 574 596 596, 574 697, 574 697, 574
697, 574 697, 574 697, 574 596, 574 697 596, 574 697, 574 698 596 596
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — 538 — — — — —
529 529 — — — — — — — —
— — — — — 538 — — 529 529
35
— — — — — — — — — —
565 — 565 — 720, 568 — — 561 — —
— — — — — — — — 719, 568 565
— — — — — 881, 568 876, 568 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 799 812 797 812 799 799 799 799
812 812 812 808 772 812 727 772 799 799
— — 837 — 799 796 797 799 717 795
814 799 772 799 799 772 772 — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — 510 — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — 500 — 500 500 — —
— — — — — — — — 500 —
— — — — — 500 500 — — —
73
VIM
56A
29518103 29518104 29518105 29518106 29518107 29518108 29518109 29518110 29518111 29518112
29518082 29518083 29518084 29518085 29518087 29518093 29518096 29518100 29518101 29518102
29518019 29518020 29518021 29518026 29518054 29518055 29518056 29518060 29518075 29518081
A/N†
29517936 29517937 29517938 29517939 29517948 29517952 29517953 29518016 29518017 29518018
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060PR HD 4060 HD 4560
HD 4060R HD 4560PR HD 4560P HD 4060 HD 4060P HD 4060PR HD 4060R HD 4060PR HD 4060PR HD 4560PR
HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4060P HD 4560P B 500R
29519006 29519008 29519009 29519014 29519017 29519021 29519022 29519023 29519029 29519030
29519031 29519036 29519056 29519060 29519061 29519062 29519063 29519065 29519066 29519088
29519089 29519097 29519098 29519099 29519100 29519214 29519215 29519216 29519217 29519218
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
602 624 624 624 624 624 624 624 624 624
624 602 624 624 624 624 624 602 602 602
602 602 602 624 602 624 624 624 624 624
602 602 602 602 602 602 602 602 602 602
02
Fill Tube
601 600 600 601 600 601 601 600 601 600
600 601 601 600 600 600 600 600 600 601
601 600 600 601 601 601 600 600 600 601
600 600 600 600 600 600 600 600 600 600
05
57
610 610 610 610 610 610 610 610 610 609
609 610 610 609 610 610 609 610 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
729 714 729 730 730 730 729 729 730 730
732 730 730 732 732 732 732 738 738 730
744 729 729 729 714 731 732 732 732 731
729 730 729 729 729 729 730 739 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 511 512 511 512 512 511 512 511
511 512 512 511 511 511 511 511 511 512
512 511 511 512 512 512 511 511 511 512
511 511 511 511 511 511 511 511 511 511
15
1506 1506 1541 1541 1541 1541 1541 1541 1541 1546
1506 1506 1506 1506 1506 1506 1506 1541 1541 1506
1541 1506 1506 1541 1506 1506 1506 1506 1506 1506
1506 1506 1506 1506 1506 1506 1506 1546 1541 1541
16
20091001
540 534 534 534 534 534 534 534 534 522
575 575 534 540 540 575 575 582 582 575
540 540 540 534 540 540 540 575 540 540
540 540 540 540 540 540 606 522 590 590
20
766 765 766 766 766 765 765 767 767 768
765 766 765 766 766 766 766 766 765 766
768 765 765 766 765 766 765 765 765 766
766 766 766 765 765 766 765 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060 HD 4060
MODEL
29518113 29518114 29518115 29518116 29518973 29518974 29518982 29518983 29518986 29518987
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 511
511 512 512 511 512 512 511 512 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 511 511 511
25
— — — — — — — — — 544
544 — — — — 544 544 544 544 —
— — — — — — — 544 — —
— — — — — — 544 544 — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
31
PTO Provision
545 545 545 545 545 545 545 545 545 543
543 545 545 543 545 545 543 545 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 543 543 543
34
20091001
701, 574 697 697, 574 701, 574 697, 574 701, 574 701, 574 697, 574 701, 574 582, 574
596, 574 595, 574 701, 574 697 697, 574 596, 574 596, 574 582, 574 582, 574 595, 574
701 697 697 701, 574 701, 574 701, 574 697, 574 596, 574 697 701
697 697 697 697 697 697 596, 574 597, 574 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
530 — — — — 530 530 530 530 —
— — — — — — — 530 — —
— — — — — — 536 520 — —
35
— — 565 565 565 565 565 565 565 —
— — — — — — — 568 568 —
— — — 565 568 — — — — —
— — — — — — 724, 568 722, 760 723, 568 723, 568
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 795 799 837 837 837 837 795 812 799
814 799 835 718 718 718 718 821 821 799
— 728 772 837 835 772 814 814 835 772
772 772 799 797 812 812 835 772 — 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — 543 — — — — — — —
— — — — — — — — — —
— — — — — — — — 506 —
71
TPS
— — — — — — — — — —
500 — — 500 500 500 500 — — —
— — — — 500 500 500 500 500 500
— — — — — — 500 500 502 502
73
VIM
57A
29519089 29519097 29519098 29519099 29519100 29519214 29519215 29519216 29519217 29519218
29519031 29519036 29519056 29519060 29519061 29519062 29519063 29519065 29519066 29519088
29519006 29519008 29519009 29519014 29519017 29519021 29519022 29519023 29519029 29519030
A/N†
29518113 29518114 29518115 29518116 29518973 29518974 29518982 29518983 29518986 29518987
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560PR HD 4560PR B 500 B 500R HD 4060 HD 4560P HD 4060P HD 4060P
B 500R B 500 HD 4060P HD 4060PR HD 4060 HD 4060 HD 4060R HD 4060R HD 4060R HD 4560P
HD 4060 HD 4060 HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060R HD 4060 HD 4560P HD 4060PR
29519273 29519275 29519276 29519295 29519309 29519310 29519864 29519865 29519866 29519867
29519868 29519869 29519870 29519871 29519872 29519873 29519874 29519875 29519875 29519876
29519877 29519878 29519879 29519880 29519881 29519882 29519883 29519884 29519885 29519886
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
722 722 722 722 722 722 750 750 750 750
722 722 722 722 722 722 722 722 722 722
01
628 628 628 628 627 628 627 627 628 627
628 627 628 628 628 628 628 628 628 627
621 624 624 624 602 602 628 629 628 628
624 624 624 624 602 624 602 602 624 621
02
Fill Tube
600 600 600 600 600 601 600 600 601 600
600 600 600 600 600 600 600 600 600 601
601 601 601 601 600 600 600 601 600 600
600 600 600 601 600 600 600 600 600 601
05
58
609 609 610 610 609 610 609 609 610 610
609 609 610 610 609 609 609 609 609 610
610 610 610 610 609 609 609 610 610 610
609 609 609 610 609 609 610 610 609 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 731 731 732 732 732 732 714 732
730 730 730 730 730 730 730 730 730 730
730 730 714 739 729 729 729 729 731 731
730 730 730 730 729 732 730 730 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 511 511 512 511
511 511 511 511 511 511 511 511 511 512
512 512 512 512 511 511 511 512 511 511
511 511 511 512 511 511 511 511 511 512
15
1601 1601 1601 1602 1601 1601 1601 1601 1602 1601
1603 1603 1601 1601 1603 1603 1603 1641‡ 1702‡‡ 1601
1506 1506 1506 1541 1546 1546 1602 1601 1601 1639
1546 1546 1546 1541 1546 1506 1506 1506 1546 1506
16
20091001
534 534 630 534 540 540 575 540 539 575
579 580 534 630 645 645 513 575 575 534
534 534 575 582 645 513 588 534 540 540
522 522 554 534 593 540 605 534 554 534
20
766 766 766 766 765 764 766 766 765 764
766 768 766 766 767 768 767 768 768 765
766 764 766 767 766 766 766 764 766 765
768 765 765 766 764 765 764 765 768 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060R B 500R B 500 HD 4560P B 500R HD 4060 HD 4060P HD 4060P B 500 HD 4560P
MODEL
29519219 29519220 29519221 29519243 29519261 29519263 29519268 29519269 29519271 29519272
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 512 512 511 512 511 511 512 512
511 511 512 512 511 511 511 511 511 512
512 512 512 512 511 511 511 512 512 512
511 511 511 512 511 511 512 512 511 512
25
— — 544 — — — 544 — — 544
544 — — 544 — — — — — —
— — — 544 — — — — — —
544 544 — — 544 — — — — —
30
— — 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 — — — — — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660
— — — 661, 660, 660 — — 661, 660, 660 661, 660, 660 — 661, 660, 660
31
PTO Provision
543 543 545 545 543 545 543 543 545 545
543 543 545 545 543 543 543 543 543 545
545 545 545 545 543 543 543 545 545 545
543 543 543 545 543 543 545 545 543 545
34
20091001
697 697 597, 574 697, 574 697 701, 574 596, 574 697 701, 574 596
582 697 697, 574 597, 574 698 698 597 654 707 701, 574
701, 574 701, 574 583 583 698 597 697, 574 701, 574 697 697, 574
582, 574 582, 574 697 701, 574 597 697 697, 574 697, 574 697 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — 530 — — — 530 — — 529
534 — — 530 — — — — — —
— — — 530 — — — — — —
— — — — 536 — — — — —
35
888, 568 888, 568 — — — — — — 867, 568 —
568 568 — — — — — — — —
— — — — — — — — 568 —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 814 772 772 718 — 772 772 — —
772 772 772 772 — — — — — 835
— 808 799 800 772 772 799 808 799 799
772 799 799 777 772 814 796 799 799 837
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— 501 — — — — — — 514 —
— — — — — — — — — —
— 543 — 505 — — — — — —
— — — — — — — — — —
71
TPS
500 500 500 — 500 — 500 500 505 —
500 500 500 500 — — — — — —
— — — 500 — — — — 500 —
— — — 500 500 500 — — — —
73
VIM
58A
29519877 29519878 29519879 29519880 29519881 29519882 29519883 29519884 29519885 29519886
29519868 29519869 29519870 29519871 29519872 29519873 29519874 29519875 29519875 29519876
29519273 29519275 29519276 29519295 29519309 29519310 29519864 29519865 29519866 29519867
A/N†
29519219 29519220 29519221 29519243 29519261 29519263 29519268 29519269 29519271 29519272
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060R HD 4060PR HD 4060R HD 4560P B 500R B 500R HD 4060P HD 4060P HD 4060PR HD 4060PR
HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560P B 500R HD 4560PR
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P
29519896 29519897 29519898 29519899 29519900 29519900 29519901 29519902 29519903 29519904
29519905 29519906 29519907 29519908 29519909 29519910 29519911 29519912 29519913 29519914
29519915 29519916 29519917 29519918 29519919 29519920 29519921 29519922 29519923 29519924
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 627 627 627 627 629 628 629 628 628
627 627 627 629 628 628 627 628 628 628
629 629 627 627 627 627 627 627 627 627
02
Fill Tube
600 600 600 600 600 600 601 601 600 600
600 600 600 600 601 601 601 601 600 601
600 600 600 601 600 600 600 600 600 600
601 601 600 600 600 600 600 600 600 600
05
59
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 610
609 610 609 610 609 609 610 610 610 610
610 610 609 609 609 610 610 610 609 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 738 729 729 729 729 730 729 730
730 729 730 730 730 729 730 744 729 729
731 731 732 730 730 730 714 730 730 729
730 730 732 731 731 731 732 731 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 512 511 511
511 511 511 511 512 512 512 512 511 512
511 511 511 512 511 511 511 511 511 511
512 512 511 511 511 511 511 511 511 511
15
1639 1639 1601 1601 1601 1601 1601 1601 1639 1639
1601 1602 1602 1602 1602 1639 1601 1602 1603 1601
1601 1601 1601 1601 1641‡ 1702‡‡ 1601 1601 1601 1601
1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601 1601 1601
16
20091001
575 575 575 575 575 575 540 540 540 540
612 534 534 534 534 534 575 540 637 575
575 575 575 534 646 646 534 605 575 575
534 534 540 575 540 540 540 540 540 575
20
765 765 766 765 766 766 765 765 765 765
765 766 765 765 765 766 766 766 764 765
766 765 764 766 764 764 768 765 765 766
766 766 764 765 765 765 764 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4060 HD 4060R HD 4060 HD 4060P HD 4060P HD 4060P HD 4060 HD 4060PR
MODEL
29519887 29519887 29519888 29519889 29519890 29519891 29519892 29519893 29519894 29519895
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 512
511 512 511 512 511 511 512 512 512 512
512 512 511 511 511 512 512 512 511 512
25
— — — — — — — — — —
— — — — — — 544 — 544 —
544 544 544 — — — — — — —
— — — 544 — — — — — 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
— 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661,660,660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 545
543 545 543 545 543 543 545 545 545 545
545 545 543 543 543 545 545 545 543 545
34
20091001
596 596 596 596 596 596 701 701 697 697
697, 574 697, 574 697, 574 697, 574 701, 574 701 595, 574 701 597 595
596 596 596 701, 574 653 706 697 697, 574 596 596, 574
701 701,574 698 596 698 698 698 698 698 596
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — 538 — — —
529 529 529 — — — — — — —
— — — 529 — — — — — 529
35
— — — — — — — — — —
876, 568 565 565 — 565 — 877, 568 — 561 —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 799 812 797 812 799 799 799 799
717 795 812 812 812 808 772 727 772 799
— — — 837 — — 799 796 797 799
808 808 — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — 510 — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
500 — — — — — 500 500 500 —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
59A
29519915 29519916 29519917 29519918 29519919 29519920 29519921 29519922 29519923 29519924
29519905 29519906 29519907 29519908 29519909 29519910 29519911 29519912 29519913 29519914
29519896 29519897 29519898 29519899 29519900 29519900 29519901 29519902 29519903 29519904
A/N†
29519887 29519887 29519888 29519889 29519890 29519891 29519892 29519893 29519894 29519895
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060PR HD 4060 HD 4560
HD 4060R HD 4560PR HD 4060 HD 4060P HD 4060PR HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060P
HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P
29519934 29519935 29519936 29519937 29519938 29519939 29519940 29519941 29519942 29519943
29519944 29519945 29519946 29519947 29519948 29519949 29519950 29519951 29520399 29520400
29520402 29520404 29520407 29520435 29520437 29520438 29520439 29520440 29520441 29520442
722 722 722 722 722 722 722 722 722 722
750 750 750 750 750 750 750 750 722 722
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
602 624 624 621 624 624 624 624 624 624
627 628 627 627 627 627 628 628 602 602
628 628 628 627 628 627 627 627 627 627
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 601 600 600 600 601 600 601
600 601 600 600 600 600 600 600 600 600
601 600 600 601 601 601 600 600 600 601
600 600 600 600 600 600 600 600 600 600
05
60
610 610 610 610 610 610 610 610 610 610
609 610 609 610 610 609 610 610 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
731 729 714 744 729 730 730 730 729 730
732 730 732 732 732 732 738 738 730 730
744 729 729 729 714 731 732 732 732 731
729 729 730 729 729 729 730 739 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 512 511 511 511 512 511 512
511 512 511 511 511 511 511 511 511 511
512 511 511 512 512 512 511 511 511 512
511 511 511 511 511 511 511 511 511 511
15
1506 1541 1506 1541 1541 1541 1541 1541 1541 1541
1601 1601 1601 1601 1601 1601 1602 1602 1506 1506
1602 1601 1639 1602 1601 1601 1601 1601 1601 1601
1639‡ 1700‡‡ 1639 1601 1601 1601 1601 1603 1602 1602
16
20091001
540 534 605 588 534 534 534 534 534 534
575 575 540 540 575 575 630 630 575 540
540 540 540 534 540 540 540 575 540 540
540 540 540 540 540 540 606 628 590 590
20
765 766 765 765 766 766 765 765 766 767
765 765 766 766 766 766 766 765 765 766
768 765 765 768 765 766 765 765 765 766
766 766 766 766 765 765 765 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060 HD 4060
MODEL
29519925 29519925 29519926 29519927 29519928 29519929 29519930 29519931 29519932 29519933
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
511 512 511 512 512 511 512 512 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 511 511 511
25
— — — — — — — — — —
544 — — — 544 544 544 544 — —
— — — — — — — 544 — —
— — — — — — 544 544 — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
543 545 543 545 545 543 545 545 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 543 543 543
34
20091001
697, 574 697, 574 697 701 697 697 697 701 697 701
596, 574 595, 574 697 697, 574 596, 574 596, 574 582, 574 582, 574 596 697
701 697, 574 697 701, 574 701, 574 701, 574 697, 574 596, 574 697 701
697 697 697 697 697 697 596, 574 597, 574 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
530 — — — 530 530 530 530 — —
— — — — — — — 530 — —
— — — — — — 536 520 — —
35
— 565 — — 565 565 565 565 565 565
— — — — — — 568 568 — —
— — — 565 568 — — — — —
— — — — — — 881, 568 560, 880 892, 568 892, 568
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 812 837 800 795 812 812 812 812 812
814 799 718 718 718 718 821 821 799 812
— 728 772 837 835 772 814 814 814 772
772 772 772 799 797 812 835 772 — 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — 512 — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 506 —
71
TPS
— — — 500 — — — — — —
500 — 500 500 500 500 — — — —
— — — — 500 500 500 500 500 500
— — — — — — 500 500 505 505
73
VIM
60A
29520402 29520404 29520407 29520435 29520437 29520438 29520439 29520440 29520441 29520442
29519944 29519945 29519946 29519947 29519948 29519949 29519950 29519951 29520399 29520400
29519934 29519935 29519936 29519937 29519938 29519939 29519940 29519941 29519942 29519943
A/N†
29519925 29519925 29519926 29519927 29519928 29519929 29519930 29519931 29519932 29519933
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060PR HD 4560PR HD 4060P HD 4060PR HD 4560P B 500R B 500R HD 4060
HD 4060 HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060 HD 4060P HD 4060PR B 500R HD 4560P HD 4060PR HD 4560P HD 4060PR
29520457 29520458 29520459 29520460 29520461 29520467 29520471 29520473 29520475 29520478
29520479 29520485 29520486 29520488 29520557 29520558 29520559 29520560 29520562 29520564
29520574 29520583 29520585 29520589 29520590 29520597 29520603 29520622 29520623 29520624
750 722 722 722 722 722 722 750 750 750
722 722 722 722 722 722 722 722 722 750
722 722 722 722 722 722 722 722 722 722
722 722 722 722 722 722 722 722 722 722
01
627 602 602 602 602 602 602 627 628 628
602 602 621 624 602 624 624 624 624 627
602 602 602 602 624 602 621 602 602 602
624 624 624 624 624 624 624 602 602 602
02
Fill Tube
600 600 600 600 600 600 601 600 601 600
600 600 601 601 600 601 601 600 600 600
600 600 600 601 600 600 601 600 600 600
600 601 601 601 600 601 600 600 600 601
05
61
610 610 609 610 610 609 610 610 610 610
609 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 609 609 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 714 744 730 738 730 729 729 730
730 730 730 714 731 730 730 730 729 731
729 730 730 730 714 730 730 729 729 729
729 729 729 730 730 730 729 730 730 744
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 511 512 511
511 511 512 512 511 512 512 511 511 511
511 511 511 512 511 511 512 511 511 511
511 512 512 512 511 512 511 511 511 512
15
1602 1506 1541 1541 1506 1546 1541 1602 1601 1601
1541 1506 1506 1506 1506 1541 1541 1541 1541 1601
1506 1506 1506 1506 1506 1506 1506 1546 1546 1541
1541 1541 1541 1541 1541 1541 1541 1506 1506 1506
16
20091001
534 617 588 539 606 522 540 606 540 575
586 534 539 534 575 534 534 534 534 540
617 617 615 615 534 575 540 593 593 586
534 534 534 534 534 534 534 615 615 540
20
766 765 766 766 765 766 765 766 764 764
766 765 766 765 765 765 766 766 766 764
765 768 766 766 765 766 766 764 764 766
767 766 765 765 766 766 766 768 765 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4560P
MODEL
29520443 29520444 29520445 29520446 29520447 29520448 29520449 29520452 29520454 29520456
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 512 512 511 512 512 512 512
511 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 511 511 511
512 512 512 512 512 512 512 512 512 512
25
— — — — 544 544 — 544 — —
— — — — — — — — — —
— — 544 544 — — — 544 544 —
— — — — — — — 544 544 —
30
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 545 545 543 545 545 545 545
543 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 543 543 543
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697, 574 697 698, 574 596, 574 596 701, 574 596, 574 701 596, 574
697, 574 697, 574 701 701 596, 574 701 701 697 697 698
697, 574 697, 574 596, 574 595, 574 697 596 701 597 597 697, 574
697 701 701 701 697 701 697 596, 574 596, 574 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — 536 523 — 536 — —
— — — — — — — — — —
— — 538 538 — — — 536 — —
— — — — — — — 536 538 —
35
565 719, 568 641, 568 903 904 560 915 838, 568 — —
— — — — — 565 565 565 565 —
719, 568 901, 568 724, 568 720, 568 — — — 561 561 —
565 565 565 565 565 565 565 724, 568 724, 568 899
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
795 835 835 821 835 772 814 718 799 799
799 837 800 799 799 837 795 795 837 —
772 772 772 772 837 812 800 799 799 799
795 812 837 812 837 837 799 772 772 717
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — 508 — — 506 — — —
— — 505 — — — — — — —
— — — — — — — — — —
— — — — — — — — — 511
71
TPS
— 500 500 502 500 502 502 500 — —
— — 500 — — — — — — —
500 500 500 500 — — — 500 500 —
— — — — — — — 500 500 502
73
VIM
61A
29520574 29520583 29520585 29520589 29520590 29520597 29520603 29520622 29520623 29520624
29520479 29520485 29520486 29520488 29520557 29520558 29520559 29520560 29520562 29520564
29520457 29520458 29520459 29520460 29520461 29520467 29520471 29520473 29520475 29520478
A/N†
29520443 29520444 29520445 29520446 29520447 29520448 29520449 29520452 29520454 29520456
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR
HD 4060PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060PR B 500R
B 500R HD 4060PR HD 4560 HD 4060 HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R
29520669 29520670 29520671 29520671 29520672 29520673 29520674 29520685 29520686 29520687
29520695 29520715 29520716 29520717 29520718 29520719 29520720 29520725 29520727 29520728
29520729 29520750 29520890 29520891 29520892 29520893 29520894 29520895 29520896 29520897
750 722 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 722 750 722
750 750 750 750 750 750 750 722 750 750
750 750 750 750 750 750 750 750 750 750
01
628 602 628 628 628 628 628 628 628 628
627 627 627 627 627 627 627 624 627 602
627 627 629 629 627 627 629 602 628 628
628 628 628 628 628 627 628 628 628 628
02
Fill Tube
600 600 601 600 600 600 600 600 600 600
600 600 600 600 600 600 600 601 600 600
600 600 601 601 601 601 601 600 600 600
601 600 600 600 601 600 600 600 600 600
05
62
609 610 609 609 609 609 610 610 610 609
610 610 610 610 610 610 610 610 610 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 609 609 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
729 738 714 714 714 714 714 714 714 714
731 732 732 731 731 731 731 729 730 729
729 730 730 730 730 730 744 730 730 729
730 729 729 730 730 730 729 729 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 511 511 511 511 511 511 511
511 511 511 511 511 511 511 512 511 511
511 511 512 512 512 512 512 511 511 511
512 511 511 511 512 511 511 511 511 511
15
1641 1541 1601 1601 1601 1601 1601 1601 1601 1601
1601 1601 1601 1601 1601 1601 1601 1506 1601 1546
1602 1602 1639‡ 1700‡‡ 1602 1602 1602 1541 1602 1601
1601 1601 1601 1639 1602 1603 1603 1603 1602 1602
16
20091001
646 582 540 540 575 575 575 575 575 575
575 540 575 540 540 540 540 534 575 513
534 534 540 540 534 534 588 617 573 575
540 540 540 540 540 554 637 637 586 586
20
764 764 764 764 767 767 767 767 767 766
766 765 765 766 765 766 766 765 766 764
766 766 766 766 766 765 765 766 766 764
764 764 764 764 765 768 764 764 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P B 500 B 500R B 500R HD 4060 HD 4060
MODEL
29520625 29520626 29520627 29520628 29520663 29520664 29520665 29520666 29520667 29520668
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 512 511 511 511 511 512 512 512 511
512 512 512 512 512 512 512 512 512 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 511 511 511 511 511
25
— 544 — — — — — — — —
544 — 544 — — — — — — —
— — — — — — — — — —
— — — — — — 544 544 — —
30
— 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — —
31
PTO Provision
543 545 543 543 543 543 545 545 545 543
545 545 545 545 545 545 545 545 545 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 543 543 543 543 543
34
20091001
597 582, 574 702, 574 698, 574 582, 574 596, 574 597, 574 582, 574 596, 574 582, 574
596, 574 697 596, 574 697 697 697 697 701 582, 574 597
697 697 701 701 701 701 701 697, 574 697, 574 596, 574
701 697 697 697 701, 574 697 597 597 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— 530 — — — — — — — —
— — — — — — — — — 530
— — — — — — — — — —
— — — — — — 536 529 — —
35
— 931, 568 — — — — — — — —
918 922 918 922 922 922 922 — — —
565 565 — — 565 565 — — — —
— — — — 925 — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— 821 — — — — — — — —
772 772 772 772 718 718 717 835 772 —
799 837 800 800 837 812 800 717 717 799
799 799 796 799 814 799 799 799 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— 509 — — — — — — — —
— — — — 543 — 543 — — —
— — — — — — 512 — — —
— — — — 506 — — — — —
71
TPS
— 502 — — — — — — — —
500 500 500 500 500 500 500 — — —
— — — — — — 500 500 500 —
— — — — 505 — 500 — — —
73
VIM
62A
29520729 29520750 29520890 29520891 29520892 29520893 29520894 29520895 29520896 29520897
29520695 29520715 29520716 29520717 29520718 29520719 29520720 29520725 29520727 29520728
29520669 29520670 29520671 29520671 29520672 29520673 29520674 29520685 29520686 29520687
A/N†
29520625 29520626 29520627 29520628 29520663 29520664 29520665 29520666 29520667 29520668
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4060PR
HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560P HD 4560P HD 4560 HD 4060
HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4560PR HD 4060PR
29520908 29520909 29520910 29520911 29520912 29520913 29520914 29520915 29520916 29520917
29520918 29520919 29520920 29520921 29520922 29520923 29520924 29520925 29521015 29521016
29521039 29521040 29521041 29521042 29521043 29521044 29521045 29521046 29521070 29521073
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 628 628 629 627 628 627 627 628 628
627 627 627 627 627 627 627 627 627 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 601 600
600 600 600 601 601 600 601 601 601 600
600 600 600 601 600 601 600 601 601 600
600 600 600 600 600 600 600 601 601 600
05
63
609 609 610 610 610 609 609 609 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
609 609 609 609 610 609 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 729 729
730 730 730 730 714 731 730 730 714 714
729 730 730 730 729 730 729 729 729 730
714 714 739 729 742 729 730 731 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 512 511
511 511 511 512 512 511 512 512 512 511
511 511 511 512 511 512 511 512 512 511
511 511 511 511 511 511 511 512 512 511
15
1601 1601 1601 1601 1601 1601 1639 1601 1601 1601
1601 1601 1601 1601 1601 1639 1602 1602 1601 1601
1602 1602 1602 1602 1602 1602 1602 1602 1602 1601
1601 1601 1603 1603 1601 1602 1601 1601 1601 1601
16
20091001
575 575 575 575 575 575 575 575 575 575
615 617 534 539 534 575 534 534 540 540
534 534 534 534 534 534 534 534 534 615
575 575 578 584 590 586 582 575 575 540
20
767 767 767 767 767 766 766 766 765 765
765 768 765 766 765 765 765 766 764 764
766 766 765 765 766 767 767 766 765 768
766 766 768 766 765 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060R HD 4060R B 500R HD 4060 HD 4060P HD 4060 HD 4060PR HD 4560PR HD 4560PR HD 4060P
MODEL
29520898 29520899 29520900 29520901 29520902 29520903 29520904 29520905 29520906 29520907
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 512 512 512 511 511 511 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
511 511 511 511 512 511 512 512 512 512
25
— — — — — — — — — —
544 — — — — — — — — —
— — — — — — — — — 544
— — 544 — — — 544 — — —
30
— — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 545 545 545 543 543 543 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
543 543 543 543 545 543 545 545 545 545
34
20091001
582, 574 596, 574 597, 574 582, 574 596, 574 582, 574 597, 574 596, 574 595, 574 596, 574
596, 574 697, 574 697, 574 701 701 596, 574 701 701 702, 574 698, 574
697 697 697 701 697 701 697 701 701 596, 574
597, 574 596, 574 582, 574 697, 574 698 697, 574 597, 574 595, 574 595 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
538 — — — — — — — — —
— — — — — — — — — 536
— — 539 — — — 530 — — —
35
— — — — — — — — — —
881, 568 912, 568 — — — — 565 565 — —
565 565 565 565 565 565 565 565 565 881, 568
— — 863 — 808, 568 — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — 799 799
772 772 837 800 799 799 837 795 — —
795 812 812 812 812 812 795 812 837 772
— — 814 772 — 815 772 812 799 812
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — 505 — — — — — —
— — — — — — — — — —
— — — — 510 — — — — —
71
TPS
— — — — — — — — — —
500 500 — 500 — — — — — —
— — — — — — — — — 500
— — 505 — 505 — 500 — — —
73
VIM
63A
29521039 29521040 29521041 29521042 29521043 29521044 29521045 29521046 29521070 29521073
29520918 29520919 29520920 29520921 29520922 29520923 29520924 29520925 29521015 29521016
29520908 29520909 29520910 29520911 29520912 29520913 29520914 29520915 29520916 29520917
A/N†
29520898 29520899 29520900 29520901 29520902 29520903 29520904 29520905 29520906 29520907
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4060P HD 4560P B 500R HD 4060R B 500R B 500 HD 4560P HD 4060P
HD 4060P HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR B 500 B 500R HD 4060PR HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR B 500R HD 4060P HD 4060 HD 4060 B 500R
29521094 29521095 29521096 29521097 29521098 29521099 29521100 29521101 29521116 29521129
29521130 29521132 29521133 29521135 29521136 29521137 29521138 29521139 29521144 29521145
29521146 29521147 29521148 29521149 29521150 29521173 29521176 29521182 29521183 29521184
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 627 627 627 628 628 628 628 628 628
628 629 629 627 627 627 628 628 628 628
627 627 627 627 627 627 627 627 627 628
628 628 628 627 628 628 627 627 627 627
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 601 601 601 601 601 600 600 600 600
601 601 600 601 600 600 600 600 601 600
601 601 600 601 601 601 600 600 601 600
05
64
610 610 610 610 610 609 610 609 609 609
610 610 610 610 610 610 609 609 610 610
610 610 610 610 609 609 609 609 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
731 729 714 714 730 739 742 729 729 729
730 729 730 730 714 739 729 729 730 730
730 729 729 730 730 730 730 730 730 730
731 729 729 730 730 729 714 729 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 512 512 512 512 512 511 511 511 511
512 512 511 512 511 511 511 511 512 511
512 512 511 512 512 512 511 511 512 511
15
1601 1602 1601 1601 1601 1603 1601 1603 1602 1603
1639 1601 1601 1601 1601 1602 1603 1603 1601 1601
1602 1602 1602 1602 1603 1603 1603 1603 1602 1601
1601 1601 1601 1601 1601 1601 1601 1602 1602 1602
16
20091001
540 534 605 534 575 629 590 584 586 637
534 534 534 534 575 630 645 513 575 540
534 534 534 534 628 628 628 554 534 605
575 575 540 534 575 540 534 534 534 534
20
765 766 765 765 766 768 765 766 766 764
765 766 766 764 766 767 766 766 765 766
765 765 767 767 768 768 765 765 766 764
766 766 766 765 766 766 765 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4560PR HD 4560PR HD 4060P HD 4560P HD 4560PR HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P
MODEL
29521077 29521079 29521080 29521081 29521086 29521087 29521090 29521091 29521092 29521093
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 512 511 511 511
512 512 512 512 512 512 511 511 512 512
512 512 512 512 511 511 511 511 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — 544 — — — 544
— — — — — 544 — — — —
— — — — 544 544 544 — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 543 545 543 543 543
545 545 545 545 545 545 543 543 545 545
545 545 545 545 543 543 543 543 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697, 574 697, 574 697 697 596 582, 574 698 697, 574 697, 574 597
697, 574 701, 574 701, 574 701, 574 583 583 698 597 596 697
701, 574 701, 574 697, 574 701, 574 582, 574 582, 574 582, 574 697 701, 574 697, 574
595, 574 595 697 701, 574 595, 574 701, 574 697 697, 574 701, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — 539 — — — 536
— — — — — 530 — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— 565 — — — 568, 863 808, 568 — — —
— — — — — — — — — —
565 565 565 565 — — — — — —
— — — — — — — 565 565 565
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 812 837 837 812 814 — 772 815 772
799 837 — 808 799 800 772 772 799 812
812 837 795 812 772 772 799 772 777 796
812 799 812 835 799 799 795 799 837 837
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — 510 — — —
— — — — — 505 — — — —
— — — — — — — — — —
— — — 543 — — — — — —
71
TPS
— — — — — 505 505 — — 500
— — — — — 500 — — — —
— — — — — — — — 500 —
— — — — — — — — — —
73
VIM
64A
29521146 29521147 29521148 29521149 29521150 29521173 29521176 29521182 29521183 29521184
29521130 29521132 29521133 29521135 29521136 29521137 29521138 29521139 29521144 29521145
29521094 29521095 29521096 29521097 29521098 29521099 29521100 29521101 29521116 29521129
29521077 29521079 29521080 29521081 29521086 29521087 29521090 29521091 29521092 29521093
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
29521486 29521487 29521488 29521489 29521490 29521491 29521492 29521493 29521494 29521495
29521496 29521497 29521501 29521502 29521503 29521504 29521505 29521506 29521507 29521508
29521509 29521510 29521511 29521512 29521513 29521514 29521515 29521516 29521517 29521518
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 722 750 750 750 750 750 750 750 750
01
627 627 627 627 627 627 627 627 627 627
627 627 627 627 627 627 627 627 627 627
627 627 627 627 627 627 627 627 627 627
627 624 628 628 628 628 628 628 627 627
02
Fill Tube
600 600 600 601 601 601 601 601 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 601 601 600 600 600 601 601 600 600
05
65
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
609 610 610 609 609 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 748 730 729 748 729 748 730 729 748
748 730 729 748 730 729 748 729 748 730
729 748 730 729 748 730 729 748 730 729
731 730 744 714 714 739 730 729 729 748
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 512 512 511 511 511 512 512 511 511
15
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
1601 1506 1601 1601 1603 1602 1639 1639 1601 1601
16
20091001
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
540 534 540 575 629 631 540 575 534 534
20
766 766 766 765 765 766 766 766 766 766
766 766 767 767 767 765 765 766 766 766
766 766 766 766 766 766 767 767 767 766
765 765 765 768 768 765 766 766 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060 HD 4560P HD 4560P HD 4060R B 500R HD 4060PR HD 4560P HD 4560PR HD 4060P HD 4060P
MODEL
29521189 29521290 29521293 29521302 29521303 29521307 29521308 29521309 29521484 29521485
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
511 512 512 511 511 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 544 544 — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
543 545 545 543 543 545 545 545 545 545
34
20091001
697 697 697 701 701 701 701 701 701 701
697 697 697 697 697 697 697 697 697 697
697 697 697 697 697 697 697 697 697 697
697 701 701 596, 574 582, 574 596, 574 701 595, 574 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 539 541 — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 950 904 904, 930 932, 904 — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
796 796 796 797 797 797 797 797 812 812
799 799 799 799 799 795 795 795 795 795
797 797 797 812 812 812 812 812 812 799
814 835 813 — 814 821 799 812 797 797
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 511 — — 508 — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
500 — 505 — 505 505 — — — —
VIM
65A
29521509 29521510 29521511 29521512 29521513 29521514 29521515 29521516 29521517 29521518
29521496 29521497 29521501 29521502 29521503 29521504 29521505 29521506 29521507 29521508
29521486 29521487 29521488 29521489 29521490 29521491 29521492 29521493 29521494 29521495
A/N†
29521189 29521290 29521293 29521302 29521303 29521307 29521308 29521309 29521484 29521485
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P B 500R HD 4060R HD 4560PR HD 4560PR
HD 4060 B 500R HD 4560P HD 4060P HD 4560P HD 4560PR HD 4060P B 500R HD 4560P HD 4560P
HD 4060R HD 4060 HD 4060R HD 4060P B 500 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
29521533 29521534 29521535 29521536 29521537 29521598 29521617 29521618 29521619 29521620
29521621 29521640 29521646 29521648 29521649 29521653 29521654 29521659 29521665 29521666
29521704 29521705 29521706 29521707 29521711 29521747 29521768 29521768 29521769 29521769
750 750 750 750 750 750 750 750 750 750
750 722 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 722 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 602 628 627 627 628 628 628 627 627
627 627 627 627 627 628 627 627 624 627
627 627 627 627 627 627 627 627 627 627
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 601 600 601 601 600 600 601 601
601 601 601 601 601 600 600 600 601 601
601 601 601 601 601 601 601 601 601 601
05
66
609 609 609 610 609 610 610 610 610 610
609 609 610 610 610 610 610 609 610 610
610 610 610 610 610 610 609 609 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
738 729 738 714 730 731 731 731 731 731
732 738 714 730 729 742 714 729 729 730
729 748 730 748 730 744 730 730 730 730
730 748 730 729 748 730 748 730 729 748
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 512 511 512 512 511 511 512 512
512 512 512 512 512 511 511 511 512 512
512 512 512 512 512 512 512 512 512 512
15
1602 1601 1602 1602 1603 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640 1546 1602 1601 1601 1602 1602 1603 1601 1601
1601 1601 1601 1601 1601 1602 1603 1603 1541 1602
1601 1601 1601 1601 1601 1601 1601 1601 1601 1601
16
20091001
630 540 630 622 645 575 575 575 575 575
540 522 622 534 534 631 622 513 534 534
534 534 534 534 534 539 628 628 575 575
534 534 534 534 534 534 534 534 534 534
20
766 766 766 766 766 768 765 765 766 766
766 764 766 766 766 766 766 764 766 766
766 766 766 766 766 766 767 767 766 766
766 767 767 766 766 766 767 767 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
MODEL
29521519 29521520 29521521 29521522 29521523 29521526 29521527 29521528 29521531 29521532
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 512 511 512 512 512 512 512
511 511 512 512 512 512 512 511 512 512
512 512 512 512 512 512 511 511 512 512
512 512 512 512 512 512 512 512 512 512
25
544 — 544 — — — — — — —
— 544 — — — 544 — — — —
— — — — — — 544 544 — —
— — — — — — — — — —
30
— — — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 545 543 545 545 545 545 545
543 543 545 545 545 545 545 543 545 545
545 545 545 545 545 545 543 543 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
597, 574 697 597, 574 698 697 596, 574 653, 574 706, 574 653, 574 706, 574
697, 574 596, 574 703 697 701 598, 574 699 597 701 701
701 701 701 701 701 698, 574 582, 574 582, 574 598, 574 583
701 701 701 701 701 701 701 701 701 701
39
Copyright © 2009 Allison Transmission, Inc.
536 — 536 — — — — — — —
— 530 — — — 534 — — — —
— — — — — — — — — —
— — — — — — — — — —
35
962 964, 568 962 939, 568 561, 945 — — — — —
839 568, 936 952, 568 — — 938, 568 952, 568 — — —
— — — — — 933, 903 — — 565 565
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 814 815 — 772 796 799 799 799 799
815 825 — 799 796 — — — 837 837
795 795 795 796 796 821 772 772 812 812
812 812 812 799 799 799 799 799 795 795
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — 509 — — — — — —
— 543 548 — — 548 548 — — —
— — — — — 508 — — — —
— — — — — — — — — —
71
TPS
— 500 — 505 500 — — — — —
500 502 505 — — 505 505 — — —
— — — — — 505 — — — —
— — — — — — — — — —
73
VIM
66A
29521704 29521705 29521706 29521707 29521711 29521747 29521768 29521768 29521769 29521769
29521621 29521640 29521646 29521648 29521649 29521653 29521654 29521659 29521665 29521666
29521533 29521534 29521535 29521536 29521537 29521598 29521617 29521618 29521619 29521620
A/N†
29521519 29521520 29521521 29521522 29521523 29521526 29521527 29521528 29521531 29521532
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P B 500R HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR
29521781 29521782 29521783 29521784 29521785 29521786 29521787 29521788 29522451 29522457
29522458 29522459 29522460 29522471 29522472 29522473 29522474 29522475 29522476 29522477
29522478 29522479 29522479 29522480 29522481 29522482 29522483 29522484 29522485 29522486
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
722 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
624 628 628 628 628 628 628 628 628 628
628 628 628 627 628 628 628 628 628 627
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
601 600 600 600 600 600 600 600 600 600
05
67
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 729 730 729 729 729 729 729 729
730 729 729 729 730 729 729 729 730 730
714 729 729 729 729 729 730 730 730 729
731 731 731 730 731 731 731 731 731 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 511 511 511 511 511 511 511 511 511
15
1639 1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601 1601
1601 1601 1601 1601 1639 1601 1639 1601 1601 1639
1506 1601 1601 1601 1601 1601 1601 1601 1603 1601
1640 1640 1640 1601 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1601
16
20091001
540 540 540 540 540 540 575 575 575 575
540 540 540 540 540 540 540 540 540 540
575 540 540 540 540 540 540 540 628 540
575 540 575 534 540 540 540 540 575 575
20
764 766 766 766 764 765 765 766 766 765
766 766 766 764 766 765 765 765 765 764
765 766 765 765 765 765 764 765 766 766
766 765 765 766 765 765 766 766 768 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560PR HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR
MODEL
29521770 29521771 29521772 29521773 29521774 29521774 29521775 29521775 29521776 29521780
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 544 —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697, 574 697, 574 697, 574 596, 574 596, 574 596 596
697 697 697, 574 697 697 697 697 697, 574 697, 574 697
582 697, 574 697, 574 697 697, 574 697 697, 574 697 597 697
595, 574 697, 574 596, 574 697, 574 697, 574 697, 574 697, 574 697, 574 596, 574 582
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 520 —
— — — — — — — — — —
35
950 950 950 950 950 950 951 951 951 951
950 950 950 950 950 950 950 950 950 950
— 950 950 950 950 950 950 950 880 950
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 772 772 772 814 728 797 797 797 812
812 799 772 796 772 772 799 799 799 799
837 812 812 812 797 797 814 799 772 812
812 814 814 772 799 799 799 799 796 837
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 500 —
— — — — — — — — — —
73
VIM
67A
29522478 29522479 29522479 29522480 29522481 29522482 29522483 29522484 29522485 29522486
29522458 29522459 29522460 29522471 29522472 29522473 29522474 29522475 29522476 29522477
29521781 29521782 29521783 29521784 29521785 29521786 29521787 29521788 29522451 29522457
A/N†
29521770 29521771 29521772 29521773 29521774 29521774 29521775 29521775 29521776 29521780
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4560PR HD 4060P HD 4560PR HD 4560PR HD 4060R
HD 4060PR HD 4560P HD 4060PR HD 4560P B 500R B 500 HD 4560R HD 4560PR HD 4060P HD 4560P
29522509 29522510 29522511 29522515 29522516 29522517 29522518 29522519 29522520 29522521
29522522 29522523 29522524 29522533 29522534 29522553 29522554 29522574 29522590 29522612
29522624 29522625 29522730 29522737 29522743 29522744 29522748 29522749 29522750 29522753
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 627 628 628 627 627 627 627
628 628 628 628 628 628 628 628 627 627
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 601 600 601 600 600 601 601 600 601
601 600 600 601 600 601 600 601 601 600
600 600 600 601 601 601 601 601 601 601
600 600 600 601 600 600 600 600 600 600
05
68
610 610 610 610 609 609 609 610 610 610
610 610 610 610 610 610 610 610 610 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
732 730 738 730 730 730 731 731 731 730
729 729 729 729 731 730 730 739 714 731
730 730 729 729 730 730 729 730 729 730
729 729 729 730 730 729 730 730 738 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 511 512 511 511 512 512 511 512
512 511 511 512 511 512 511 512 512 511
511 511 511 512 512 512 512 512 512 512
511 511 511 512 511 511 511 511 511 511
15
1602 1640 1602 1602 1603 1603 1601 1601 1601 1602
1601 1639 1601 1601 1602 1601 1601 1602 1601 1601
1601 1601 1601 1639 1639 1601 1601 1639 1601 1601
1601 1601 1601 1639 1639 1639 1639 1601 1601 1601
16
20091001
634 540 630 534 628 645 575 575 540 534
540 575 575 575 634 615 617 624 575 575
575 575 575 575 575 540 540 540 540 540
575 575 575 540 575 575 575 575 575 575
20
765 765 764 764 766 766 766 766 767 764
765 765 765 765 766 766 765 765 765 766
764 765 764 766 766 765 766 765 764 764
765 766 766 766 766 766 766 766 766 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
MODEL
29522487 29522488 29522489 29522502 29522503 29522504 29522505 29522506 29522507 29522508
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 511 512 512 512
512 512 512 512 512 512 512 512 512 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
544 — 544 — 544 — 544 544 — —
— — — — 544 544 — 544 — 544
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 543 543 543 545 545 545
545 545 545 545 545 545 545 545 545 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
596, 574 701, 574 582, 574 701, 574 597 697 595 595 697 701
701 596 596, 574 595, 574 596, 574 595, 574 697, 574 595, 574 583 596
596, 574 596 596, 574 595, 574 595, 574 701 701, 574 701, 574 701 701
596, 574 596, 574 596 701 596 596 596 596, 574 596, 574 596, 574
39
Copyright © 2009 Allison Transmission, Inc.
529 — 530 — 520 — 530 530 — —
— — — — 529 538 — 538 — 536
— — — — — — — — — —
— — — — — — — — — —
35
985, 904 965, 950 986, 568 565 880 561, 867 — — — 565
950 951 951 951 967, 904 877, 568 876, 568 974, 904 — 983
951 951 951 951 951 950 950 950 950 950
951 951 951 950 951 951 951 951 951 951
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 814 821 842 772 772 772 772 718 842
799 799 799 799 799 772 835 — 837 835
799 799 799 799 799 799 799 799 799 799
812 812 812 799 812 799 799 799 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— 506 509 520 — — — — — 541
— — — — — — — 508 — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 505 505 — 500 500 500 500 500 —
— — — — 500 500 500 505 — 500
— — — — — — — — — —
— — — — — — — — — —
73
VIM
68A
29522624 29522625 29522730 29522737 29522743 29522744 29522748 29522749 29522750 29522753
29522522 29522523 29522524 29522533 29522534 29522553 29522554 29522574 29522590 29522612
29522509 29522510 29522511 29522515 29522516 29522517 29522518 29522519 29522520 29522521
A/N†
29522487 29522488 29522489 29522502 29522503 29522504 29522505 29522506 29522507 29522508
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P B 500R HD 4560P HD 4560PR B 500 HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P
HD 4560PR HD 4560PR HD 4560P HD 4560PR HD 4060P HD 4060 HD 4060 HD 4060P HD 4560P HD 4060P
HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4060PR B 500R HD 4060P HD 4560P
29522800 29522813 29522817 29522845 29522846 29522849 29522850 29522851 29522855 29522858
29522865 29522865 29522866 29522867 29522868 29522869 29522869 29522871 29522885 29522886
29522887 29522901 29522902 29522905 29522908 29522909 29522910 29522911 29522912 29522913
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
627 627 627 627 627 627 627 628 627 628
628 628 628 627 627 628 628 627 627 627
628 628 627 628 627 628 628 628 628 627
628 628 628 627 628 627 627 627 627 627
02
Fill Tube
600 601 600 601 601 601 600 600 600 601
601 601 601 601 600 600 600 600 601 600
601 600 601 601 600 600 600 600 600 600
600 600 600 601 601 600 600 601 600 601
05
69
610 610 610 610 610 610 610 609 610 610
610 610 610 610 610 609 609 610 610 610
610 609 610 610 609 610 610 610 610 610
610 610 610 610 610 610 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 748 748 730 729 730 729 729 714 714
714 714 731 748 730 729 729 729 730 729
731 714 731 729 730 731 730 730 714 730
731 714 714 731 730 714 714 729 714 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 511 512 512 512 511 511 511 512
512 512 512 512 511 511 511 511 512 511
512 511 512 512 511 511 511 511 511 511
511 511 511 512 512 511 511 512 511 512
15
1601 1601 1601 1602 1602 1602 1602 1603 1601 1640‡
1640‡ 1701‡‡ 1601 1601 1601 1639‡ 1700‡‡ 1602 1602 1602
1601 1603 1601 1639 1603 1602 1601 1601 1640 1602
1639 1640 1640 1601 1639 1601 1601 1602 1601 1601
16
20091001
534 534 534 540 534 575 575 637 534 540
575 575 573 575 534 540 540 534 534 534
573 513 534 575 554 634 606 617 540 534
575 540 575 540 540 534 575 534 534 534
20
765 766 766 765 765 766 766 764 766 766
766 766 766 766 766 766 766 768 766 768
766 768 766 766 767 764 765 765 766 768
766 765 765 766 766 765 766 766 766 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060P HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060R HD 4560P HD 4060P HD 4560P
MODEL
29522760 29522761 29522764 29522765 29522766 29522789 29522790 29522791 29522793 29522799
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 511 512 512
512 512 512 512 512 511 511 512 512 512
512 511 512 512 511 512 512 512 512 512
512 512 512 512 512 512 511 512 512 512
25
— — — — — — — 544 — —
— — — — — — — — — —
— — — — — 544 544 — — —
— — 544 — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 543 545 545
545 545 545 545 545 543 543 545 545 545
545 543 545 545 543 545 545 545 545 545
545 545 545 545 545 545 543 545 545 545
34
20091001
697 701 697 701, 574 701 583 582 597 697 703
657, 574 711, 574 702, 574 595 697 697 697 697 701 697
702, 574 597 701 595, 574 697 596, 574 596 697, 574 698 697
596, 574 698 596 701 701 697 582 701 697 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — 538 — —
— — — — — — — — — —
— — — — — 529 536 — — —
— — — — — — — — — —
35
996, 568 — — — 565 565 565 — — —
— — 568 — — — — 565 565 565
568 — — 951 — 967, 904 877, 568 876, 568 — 565
— 950 951 922, 568 950 — — 565 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 799 799 772 812 837 837 799 837 —
— — 717 799 796 — — 837 812 837
772 — 799 812 799 799 814 814 — 837
— 817 817 772 797 799 799 837 812 796
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 — — — — — — 500 —
— — — — — 500 500 — — —
— — — — — 500 500 500 — —
— — — 500 — — — — — —
73
VIM
69A
29522887 29522901 29522902 29522905 29522908 29522909 29522910 29522911 29522912 29522913
29522865 29522865 29522866 29522867 29522868 29522869 29522869 29522871 29522885 29522886
29522800 29522813 29522817 29522845 29522846 29522849 29522850 29522851 29522855 29522858
A/N†
29522760 29522761 29522764 29522765 29522766 29522789 29522790 29522791 29522793 29522799
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060 HD 4060P HD 4060P B 500 HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560P HD 4060PR
HD 4060PR HD 4060PR HD 4560P B 500R HD 4060P HD 4060P HD 4560P HD 4560PR HD 4560PR B 500R
HD 4560 HD 4560 HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR
29523190 29523193 29523193 29523196 29523197 29523197 29523198 29523199 29523200 29523201
29523203 29523204 29523206 29523222 29523231 29523244 29523245 29523257 29523258 29523263
29523271 29523271 29523273 29523273 29523278 29523279 29523280 29523281 29523282 29523283
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 627 627 627 627 627 627
628 628 628 628 627 628 627 627 627 628
628 628 628 628 628 628 628 627 627 628
628 627 627 628 628 628 627 627 628 628
02
Fill Tube
601 601 600 600 600 600 600 600 600 600
600 600 601 600 600 600 601 601 601 600
600 600 600 600 601 601 601 601 601 600
601 601 601 600 600 600 600 600 601 600
05
70
609 609 610 610 610 610 610 610 610 610
610 610 610 609 610 610 610 610 610 609
609 610 610 609 610 610 610 610 610 610
610 610 610 610 610 609 610 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
729 729 729 729 714 714 748 730 748 730
739 738 730 739 729 730 731 730 748 730
729 714 714 730 730 730 730 730 730 739
714 730 714 714 714 739 731 731 714 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 511 511
511 511 512 511 511 511 512 512 512 511
511 511 511 511 512 512 512 512 512 511
512 512 512 511 511 511 511 511 512 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1601 1601 1601 1601 1601 1601
1602 1602 1601 1603 1602 1639 1601 1601 1601 1603
1700‡‡ 1640‡ 1701‡‡ 1603 1640‡ 1701‡‡ 1601 1602 1602 1602
1701‡‡ 1602 1601 1640‡ 1701‡‡ 1603 1601 1601 1639 1639‡
16
20091001
540 540 540 540 575 534 575 575 575 575
630 630 605 628 534 540 540 575 575 628
540 540 540 554 649 649 575 534 534 630
540 534 534 540 540 628 575 540 540 540
20
766 766 766 766 765 766 766 766 767 767
765 764 764 768 765 766 766 767 767 765
766 764 764 767 765 765 764 766 765 766
766 766 766 766 766 768 765 768 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P B 500R HD 4060PR HD 4060P HD 4560 HD 4060
MODEL
29522913 29522914 29522915 29522919 29522919 29522927 29523173 29523174 29523177 29523190
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 512 512 512 512 512 512 512 512
512 512 512 511 512 512 512 512 512 511
511 512 512 511 512 512 512 512 512 512
512 512 512 512 512 511 512 512 511 511
25
— — — — — — — — — —
544 544 — 544 — — — — — 544
— — — — — — 544 — — 544
— — — — — — 544 — — —
30
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — —
31
PTO Provision
543 543 545 545 545 545 545 545 545 545
545 545 545 543 545 545 545 545 545 543
543 545 545 543 545 545 545 545 545 545
545 545 545 545 545 543 545 545 543 543
34
20091001
701 701 697 697 582 697 596 596 596 596
582, 574 582, 574 701, 574 582, 574 697 697 702 595 595 596, 574
697, 574 698, 574 698, 574 698, 574 702, 574 702, 574 574, 595 701 701 582, 574
703 701 701 699 699 582, 574 596, 574 697, 574 701 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
530 530 — 530 — — — — — 530
— — — — — — 538 — — 530
— — — — — 530 530 — — —
35
— — — — — — — — — —
1003, 568 1003, 568 1004, 568 568, 1009 565 950 — — — 1015
— 950 950 883, 1051 950 950 568, 877 565 565 1003, 568
— 565 — — — 568, 999 — — 1001 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — 812 795 799 799 796 796
821 821 796 772 812 797 — 796 796 813
— — — 772 835 835 717 837 837 821
— 812 796 — — 772 772 717 814 —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
509 509 — — — — — — — 532
— — — — — — — 555 555 509
— — — — — — — — 508 —
71
TPS
— — — — — — — — — —
505 505 500 505 — — — — — 505
— — — 505 — — 500 — — 505
— — — — — 505 500 500 500 —
73
VIM
70A
29523271 29523271 29523273 29523273 29523278 29523279 29523280 29523281 29523282 29523283
29523203 29523204 29523206 29523222 29523231 29523244 29523245 29523257 29523258 29523263
29523190 29523193 29523193 29523196 29523197 29523197 29523198 29523199 29523200 29523201
A/N†
29522913 29522914 29522915 29522919 29522919 29522927 29523173 29523174 29523177 29523190
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR HD 4560PR
HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
29523361 29523362 29523364 29523365 29523378 29523379 29523380 29523381 29523382 29523383
29523383 29523384 29523399 29523400 29523400 29523401 29523401 29523402 29523402 29523403
29523404 29523404 29523405 29523406 29523406 29523407 29523407 29523408 29523409 29523409
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 627 627 627 627 627 627 627 628 628
627 627 627 628 628 628 627 628 628 628
02
Fill Tube
601 601 601 600 600 600 600 600 600 600
601 601 600 600 600 600 600 601 601 601
600 601 601 601 601 601 600 600 601 601
600 600 601 600 600 601 601 600 600 600
05
71
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 609 609 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 730 729 729 730 730 730 730 730
730 729 729 730 730 729 729 730 730 730
729 748 730 748 744 744 744 744 729 730
729 729 730 714 729 729 714 732 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 511 511 511 511 511 511 511
512 512 511 511 511 511 511 512 512 512
511 512 512 512 512 512 511 511 512 512
511 511 512 511 511 512 512 511 511 511
15
1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡
1701‡‡ 1640 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640
1701‡‡ 1601 1601 1601 1601 1601 1601 1601 1640 1640‡
1602 1602 1601 1602 1603 1601 1601 1639 1640 1640‡
16
20091001
540 540 540 575 575 575 575 575 575 575
575 575 540 540 540 540 540 540 540 540
575 534 534 534 534 534 534 534 575 575
534 534 575 534 637 534 575 534 540 575
20
764 764 766 765 765 765 765 764 766 766
766 766 766 765 765 765 765 766 766 765
764 766 764 764 766 764 766 764 765 766
765 766 767 765 764 766 766 766 765 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560PR HD 4060P B 500R HD 4560 HD 4560PR HD 4060P HD 4060P HD 4060PR
MODEL
29523286 29523287 29523290 29523296 29523299 29523319 29523322 29523335 29523336 29523361
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 511 511 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 544 — 544 — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 543 543 545 545 545 545
34
20091001
701 701 701 652 705 652 705 582 652 705
709 583 697 697 697 697 697 701 701 701
705, 574 701 701 701 701 701 697 697 583 655
697 697 583 698 597 701 583 697, 574 697 652, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — 530 — 529 — — — — —
35
950 950 950 951 951 951 951 951 951 951
951 951 950 950 950 950 950 950 950 950
951 — — — — — — — 951 951
1017, 568 1017, 568 — 1018, 950 — 568 — — 950 951
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 797 799 799 799 799 799 799 799
799 799 812 799 799 797 797 799 799 799
799 837 837 837 835 835 835 835 799 799
718 772 800 849 799 814 799 796 812 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — 539 — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
500 500 — 505 500 500 — — — —
VIM
71A
29523404 29523404 29523405 29523406 29523406 29523407 29523407 29523408 29523409 29523409
29523383 29523384 29523399 29523400 29523400 29523401 29523401 29523402 29523402 29523403
29523361 29523362 29523364 29523365 29523378 29523379 29523380 29523381 29523382 29523383
A/N†
29523286 29523287 29523290 29523296 29523299 29523319 29523322 29523335 29523336 29523361
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P
HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560PR
HD 4560P HD 4560P HD 4060PR HD 4060P HD 4060 HD 4060 HD 4060P HD 4060P B 500R B 500
29523419 29523419 29523420 29523421 29523421 29523424 29523425 29523426 29523427 29523428
29523429 29523430 29523431 29523431 29523432 29523433 29523434 29523438 29523439 29543445
29523455 29523467 29523468 29523469 29523470 29523470 29523473 29523473 29523763 29523764
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 627 627 627 628 628 628 628 628 628
627 628 628 628 628 628 628 627 627 627
628 628 628 628 628 627 627 627 627 627
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
601 601 600 600 600 600 600 600 600 600
600 600 600 600 600 601 601 601 601 601
600 600 600 600 600 600 600 600 600 601
600 600 600 600 600 600 600 600 600 600
05
72
610 610 610 610 609 609 610 610 609 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 748 730 730 732 732 729 729 729 729
744 729 729 729 729 729 729 729 748 731
730 730 730 730 730 748 729 748 729 744
743 738 729 729 729 729 729 729 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 511 511
511 511 511 511 511 512 512 512 512 512
511 511 511 511 511 511 511 511 511 512
511 511 511 511 511 511 511 511 511 511
15
1639 1601 1601 1601 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1603 1603
1601 1640 1640‡ 1701‡‡ 1640 1640 1640 1601 1601 1601
1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1601 1601 1601 1601 1601
1603 1603 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡
16
20091001
534 534 575 534 645 645 540 540 609 608
534 540 575 575 575 540 540 534 534 615
540 540 540 540 540 534 534 534 534 534
554 629 540 540 540 540 540 540 540 540
20
766 768 766 766 766 766 766 766 766 766
764 765 766 766 765 766 764 765 765 766
764 764 766 766 766 766 766 765 765 764
766 766 765 765 765 766 766 764 764 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500 B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29523410 29523412 29523413 29523415 29523415 29523416 29523416 29523417 29523418 29523418
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 512 512 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — 544 —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 543 543 545 545 543 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
543 543 545 545 545 545 545 545 545 545
34
20091001
701 701 582, 574 697, 574 697, 574 697, 574 697 697 597 698
697 697 652 705 582 701 701 701 701 595
697 697 697 697 697 697 697 697 697 701
697, 574 596, 574 697 697 697 697 697 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — 535 —
— — — — — — — — — —
— — — — — — — — — —
— 523 — — — — — — — —
35
— — — — 839 839 950 950 568, 870 568, 851
— 950 951 951 951 950 950 — — —
950 950 950 950 950 — — — — —
1015 904, 1028 950 950 950 950 950 950 950 950
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
808 796 799 799 815 815 797 797 799 799
850 772 799 799 799 799 799 837 837 —
799 799 812 772 772 837 837 837 837 850
772 849 812 799 799 772 772 796 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— 513 — — — — — — — —
71
TPS
— — — — 500 500 — — 500 500
— — — — — — — — — —
— — — — — — — — — —
73
505 505 — — — — — — — —
VIM
72A
29523455 29523467 29523468 29523469 29523470 29523470 29523473 29523473 29523763 29523764
29523429 29523430 29523431 29523431 29523432 29523433 29523434 29523438 29523439 29523445
29523419 29523419 29523420 29523421 29523421 29523424 29523425 29523426 29523427 29523428
A/N†
29523410 29523412 29523413 29523415 29523415 29523416 29523416 29523417 29523418 29523418
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR B 500 B 500 HD 4060PR HD 4560P B 500 HD 4560P B 500R HD 4560P B 500R
B 500R HD 4060 B 500R HD 4560P HD 4060P HD 4060PR B 500 HD 4560 B 500R HD 4060PR
HD 4060P B 500R HD 4560P HD 4060PR HD 4060 HD 4060 HD 4060 HD 4060PR HD 4560P HD 4060P
29523794 29523805 29523805 29523806 29523807 29523808 29523811 29523819 29523825 29523826
29523830 29523834 29523835 29523840 29523841 29523842 29523853 29523854 29523855 29523856
29523872 29523875 29523877 29523879 29523893 29523894 29523895 29523897 29523898 29523899
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 627 627 627 627 627 627 627 627
628 627 628 627 627 628 628 628 628 628
628 628 628 627 627 628 627 628 628 628
628 628 628 627 627 628 627 628 628 627
02
Fill Tube
600 600 601 600 600 600 600 600 601 600
600 600 600 601 600 600 600 601 600 600
600 600 600 600 601 600 601 600 601 600
600 600 600 600 600 600 600 600 601 600
05
73
610 609 610 610 609 609 609 610 610 610
609 609 609 610 610 610 609 609 609 610
610 609 609 610 610 609 610 609 610 609
609 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
744 730 714 731 729 729 730 731 744 744
730 732 730 744 731 738 730 744 729 731
730 730 730 730 729 732 714 739 730 729
739 730 730 730 748 714 748 730 731 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 511 511 511 511 511 512 511
511 511 511 512 511 511 511 512 511 511
511 511 511 511 512 511 512 511 512 511
511 511 511 511 511 511 511 511 512 511
15
1602 1603 1601 1601 1602 1602 1602 1601 1601 1601
1603 1601 1603 1601 1601 1602 1603 1639 1641 1640
1601 1641‡ 1702‡‡ 1602 1602 1641 1601 1603 1602 1603
1603 1601 1601 1601 1601 1640 1601 1601 1640 1602
16
20091001
539 513 534 615 586 586 586 575 534 534
628 540 628 534 540 575 645 540 646 575
615 645 645 575 534 645 534 628 605 637
628 606 617 534 534 575 540 615 540 534
20
766 766 766 764 766 766 766 765 766 766
766 766 766 766 766 764 766 766 764 766
766 766 766 766 765 766 766 766 766 764
766 765 765 767 767 765 766 765 766 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500R HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4560P HD 4060P
MODEL
29523766 29523775 29523779 29523781 29523782 29523783 29523786 29523788 29523791 29523792
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 512 511 511 511 512 512 512
511 511 511 512 512 512 511 511 511 512
512 511 511 512 512 511 512 511 512 511
511 512 512 512 512 512 512 512 512 512
25
— 544 — 544 — — — 544 — —
544 — 544 — — 544 544 — 544 —
544 — — — — — — 544 — 544
— 544 — — — — — 544 — —
30
661, 660, 660 — 661, 660, 660 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660
— — — 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660
661, 660, 660 — — 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 —
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 545 545 543 543 543 545 545 545
543 543 543 545 545 545 543 543 543 545
545 543 543 545 545 543 545 543 545 543
543 545 545 545 545 545 545 545 545 545
34
20091001
698, 574 582, 574 701 596 697, 574 697, 574 697, 574 582, 574 701 697
582, 574 697 582, 574 701 697, 574 582, 574 697 701, 574 597 596, 574
596, 574 698, 574 698, 574 582 701 698, 574 701 582, 574 702, 574 597
596, 574 596, 574 697, 574 697 697 596 697, 574 596, 574 701 697
39
— 877, 568 876, 568 — — 951 — 877, 568 — 565
70
940, 568 568 — — — — — 918 — —
568, 1037 — 568, 1037 — — 1039, 568 561, 867 1044 — —
877, 568 — — 565 565 — — 568, 1009 1035, 1036 —
Copyright © 2009 Allison Transmission, Inc.
— 523 — — — — — — — —
530 — 530 — — 530 — — — —
538 — — — — — — 530 — —
— 536 — — — — — 538 — —
35
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 772 837 — 815 799 799 718 808 808
772 815 835 835 772 821 772 717 799 812
772 — — 837 837 799 812 772 — 799
— 814 772 796 796 817 — 772 812 837
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — 543 556 556
— — — — — 509 — 511 — —
— — — — 555 — — — 506 —
— — — — — — — — — —
71
TPS
505 505 — — — — — 500 — —
505 500 505 — 500 505 500 505 500 —
500 — — — — — — 505 505 500
— 500 500 — — — — 500 — —
73
VIM
73A
29523872 29523875 29523877 29523879 29523893 29523894 29523895 29523897 29523898 29523899
29523830 29523834 29523835 29523840 29523841 29523842 29523853 29523854 29523855 29523856
29523794 29523805 29523805 29523806 29523807 29523808 29523811 29523819 29523825 29523826
A/N†
29523766 29523775 29523779 29523781 29523782 29523783 29523786 29523788 29523791 29523792
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560P HD 4060P
HD 4560P HD 4560P B 500R HD 4060P B 500R B 500R HD 4060P B 500R HD 4060P B 500
HD 4060P HD 4060P HD 4060PR B 500R HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P
29523943 29523954 29523966 29523969 29523970 29523988 29523989 29523994 29523994 29523997
29523998 29523998 29524454 29524456 29524461 29524462 29524463 29524465 29524466 29524474
29524475 29524476 29524481 29524495 29524499 29524508 29524511 29524512 29524513 29524514
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
627 627 628 627 628 627 628 628 628 628
628 628 628 628 628 628 627 628 627 627
627 628 628 627 627 627 627 628 628 627
627 627 627 628 628 628 627 627 627 627
02
Fill Tube
600 600 600 600 600 601 601 600 600 600
601 601 600 600 600 600 600 600 600 600
600 600 600 601 601 601 601 601 601 600
600 600 600 601 601 600 601 600 600 600
05
74
610 610 610 609 610 610 610 610 610 610
610 610 609 610 609 609 610 609 610 609
610 609 609 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 610
10
Copyright © 2009 Allison Transmission, Inc.
748 730 730 729 729 729 730 730 730 730
729 729 744 732 730 730 729 739 729 730
748 742 742 730 730 731 731 714 714 743
731 731 732 729 714 743 730 731 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 512 511 511 511
512 512 511 511 511 511 511 511 511 511
511 511 511 512 512 512 512 512 512 511
511 511 511 512 512 511 512 511 511 511
15
1601 1601 1602 1603 1640 1602 1602 1602 1602 1602
1640‡ 1701‡‡ 1603 1640 1603 1603 1602 1603 1602 1603
1601 1602 1602 1602 1602 1601 1601 1640‡ 1701‡‡ 1601
1601 1601 1601 1640 1602 1601 1602 1601 1603 1601
16
20091001
534 534 575 513 540 534 534 534 534 534
540 540 609 540 628 628 534 628 534 554
534 590 549 540 540 639 615 534 534 540
575 575 575 540 630 549 534 575 628 534
20
768 768 766 764 764 766 768 766 765 765
766 766 766 766 766 766 766 768 766 765
766 765 765 767 766 764 764 764 764 766
765 766 764 766 768 766 764 765 767 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560PR HD 4060P HD 4560P HD 4060PR B 500R HD 4060P
MODEL
29523900 29523901 29523902 29523903 29523912 29523913 29523919 29523936 29523939 29523942
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 511 512 512 512 512 512 512
512 512 511 512 511 511 512 511 512 511
512 511 511 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 512
25
— — 544 544 — — — — — —
— — 544 — 544 544 — 544 — —
— — — — — — 544 — — —
544 544 544 — 544 — — 544 544 —
30
661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 —
661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
31
PTO Provision
545 545 545 543 545 545 545 545 545 545
545 545 543 545 543 543 545 543 545 543
545 543 543 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 545
34
20091001
697 697 596, 574 597 697 701 701, 574 697, 574 697, 574 697, 574
701 701 596, 574 697, 574 582, 574 582, 574 697 582, 574 697 697
697 697 697 702 702 702 595 702 702 697, 574
596 596 596 701, 574 595, 574 697, 574 545 582, 574 582, 574 697
39
Copyright © 2009 Allison Transmission, Inc.
— — 538 — — — — — — —
— — 523 — 530 530 — 530 — —
— — — — — — — — — —
— — — — — — — — — —
35
— — 877, 568 — 950 565 876, 568 876, 568 876, 568 876, 568
— — 951, 1046 1047 568 568 565 568 565 —
— — — — — — — 950 950 —
— — — — 951 1040, 568 565 918 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
796 796 772 799 812 795 772 772 718 772
— — 772 718 835 772 837 772 837 799
808 718 772 800 800 — — — — —
— — — — — 772 842 718 799 808
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— 506 — — — — — — — —
— — — — — — 541 — — —
71
TPS
— — 500 500 — — 500 500 500 500
— — — 500 505 505 — 505 — —
— 505 505 — — — — — — —
— — — 500 — 500 — 500 — —
73
VIM
74A
29524475 29524476 29524481 29524495 29524499 29524508 29524511 29524512 29524513 29524514
29523998 29523998 29524454 29524456 29524461 29524462 29524463 29524465 29524466 29524474
29523943 29523954 29523966 29523969 29523970 29523988 29523989 29523994 29523994 29523997
29523900 29523901 29523902 29523903 29523912 29523913 29533919 29523936 29523939 29523942
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060PR HD 4560PR HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060R HD 4560P HD 4560PR B 500R HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4060PR HD 4060PR HD 4060PR B 500 B 500R HD 4060PR HD 4060P HD 4060PR HD 4060P
29524556 29524557 29524558 29524559 29524560 29524561 29524562 29524564 29524566 29524566
29524567 29524567 29524569 29524570 29524582 29524594 29524595 29524596 29524597 29524598
29524599 29524600 29524601 29524602 29524612 29524644 29524646 29524804 29524805 29524806
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
627 627 627 627 628 628 627 627 627 629
628 628 627 627 627 628 627 627 627 627
627 627 628 628 628 628 628 628 628 628
628 628 628 628 627 627 628 627 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 601 601 600 600 600 600 600
600 600 600 600 600 600 600 601 600 600
600 601 601 600 601 600 600 600 600 600
05
75
610 610 610 610 609 609 610 610 610 610
610 610 609 610 610 609 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
732 732 731 731 714 731 729 731 732 731
730 730 731 744 731 738 731 731 731 731
731 731 730 730 730 730 730 730 729 729
730 730 730 730 714 714 743 731 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 512 512 511 511 511 511 511
511 511 511 511 511 511 511 512 511 511
511 512 512 511 512 511 511 511 511 511
15
1601 1601 1601 1601 1601 1603 1602 1601 1601 1639
1640‡ 1701‡‡ 1601 1601 1601 1641 1601 1601 1601 1601
1601 1601 1602 1602 1602 1602 1602 1602 1640‡ 1701‡‡
1602 1602 1602 1602 1601 1601 1602 1601 1640‡ 1701‡‡
16
20091001
575 575 575 575 539 637 606 540 575 540
540 540 575 534 575 646 615 575 575 615
540 575 534 534 575 534 575 575 540 540
605 575 605 534 534 575 640 575 534 534
20
764 764 766 766 766 766 766 764 764 765
766 766 766 766 766 766 764 765 765 764
765 766 768 765 765 765 766 766 766 766
764 764 764 766 767 766 766 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4560PR HD 4560P HD 4060P HD 4560P HD 4060PR HD 4060 HD 4060PR HD 4060P HD 4060P
MODEL
29524515 29524516 29524517 29524520 29524535 29524536 29524553 29524554 29524555 29524555
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 512 512 512 512
512 512 511 512 512 511 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 512 512 512
25
544 544 544 544 — 544 544 — 544 —
— — 544 — 544 — 544 544 544 544
— 544 — — 544 — 544 544 — —
— 544 — — — — — 544 — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 543 543 545 545 545 545
545 545 543 545 545 543 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 545 545 545
34
20091001
597 582 582 597 699 582, 574 596, 574 697 582, 574 697, 574
697 697 596 701 583, 574 582 597 582 597 582
697 582, 574 697, 574 697, 574 596, 574 697, 574 596, 574 595, 574 697 697
697, 574 595, 574 701, 574 697, 574 701 582 697, 574 582, 574 698, 574 698, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — 534 536 — — —
— — — — — — — — — —
— — — — 536 — 538 538 — —
— 538 — — — — — — — —
35
— — — — 903, 1052 904, 1055 838, 568 922 918 922
950 950 — — 918 — — — — —
922 918 876, 568 876, 568 877, 568 876, 568 877, 568 877, 568 950 950
876, 568 877, 568 876, 568 1048, 568 — — 1050 918 950 950
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — 772 772 772 772 814
797 797 — 812 772 772 — — — —
717 718 772 772 814 814 772 772 797 797
717 717 717 772 812 837 718 814 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — 514 — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — 537 — — —
71
TPS
— — — — 505 505 500 500 500 500
— — — — 500 — — — — —
500 500 500 500 500 500 500 500 — —
73
500 500 500 500 — — 500 500 — —
VIM
75A
29524599 29524600 29524601 29524602 29524612 29524644 29524646 29524804 29524805 29524806
29524567 29524567 29524569 29524570 29524582 29524594 29524595 29524596 29524597 29524598
29524556 29524557 29524558 29524559 29524560 29524561 29524562 29524564 29524566 29524566
A/N†
29524515 29524516 29524517 29524520 29524535 29524536 29524553 29524554 29524555 29524555
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560P HD 4060P HD 4060 B 500R HD 4060PR B 500R B 500R HD 4560P HD 4560P
HD 4560P B 500R B 500R B 500R HD 4060R HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR HD 4060 HD 4560P HD 4560 HD 4060P HD 4560P
29524844 29524845 29524880 29524899 29524902 29524909 29524910 29524910 29524918 29524918
29524925 29524927 29524927 29524954 29524959 29524961 29524972 29524975 29524976 29524977
29524986 29524987 29524996 29524997 29524998 29524999 29525204 29525219 29525220 29525234
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
627 627 627 627 627 627 627 628 627 628
628 628 628 628 628 627 628 627 627 627
628 627 628 628 628 628 628 628 628 628
628 628 627 628 627 627 628 628 628 628
02
Fill Tube
600 600 601 601 600 600 601 601 600 601
601 600 600 600 600 601 600 600 600 600
601 601 600 600 600 600 600 600 601 601
600 601 601 600 601 601 600 601 601 601
05
76
610 610 610 610 610 609 610 609 610 610
610 609 609 609 609 610 610 610 610 610
610 610 610 609 609 610 609 609 610 610
609 610 610 609 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 730 714 714 714 732 731 729 730 714
729 714 714 738 738 730 714 730 748 730
714 732 730 714 738 729 714 714 729 729
714 731 748 732 748 730 747 729 729 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 512 511 511 512 512 511 512
512 511 511 511 511 512 511 511 511 511
512 512 511 511 511 511 511 511 512 512
511 512 512 511 512 512 511 512 512 512
15
1601 1601 1601 1601 1601 1601 1601 1601 1601 1640‡
1640 1641‡ 1702‡‡ 1641 1640 1602 1602 1602 1601 1601
1701‡‡ 1601 1640 1602 1603 1640 1641‡ 1702‡‡ 1640‡ 1701‡‡
1602 1640 1602 1603 1601 1601 1640 1639‡ 1700‡‡ 1640‡
16
20091001
534 534 575 575 575 540 540 534 534 540
540 646 646 646 575 575 539 534 534 534
575 539 540 539 628 575 646 646 540 540
540 534 540 645 534 534 534 540 540 575
20
765 765 767 764 766 766 766 765 766 765
766 766 766 764 767 767 764 768 765 765
766 764 765 768 766 766 768 768 766 766
766 767 766 766 765 765 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4560P HD 4560P HD 4060 HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560PR
MODEL
29524808 29524809 29524811 29524815 29524820 29524821 29524823 29524835 29524835 29524844
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 512 511 512 512
512 511 511 511 511 512 512 512 512 512
512 512 512 511 511 512 511 511 512 512
511 512 512 511 512 512 512 512 512 512
25
— — — — — — — — — —
— — — 544 544 — — — — —
— — — — 544 — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 — — 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 543 545 543 545 545
545 543 543 543 543 545 545 545 545 545
545 545 545 543 543 545 543 543 545 545
543 545 545 543 545 545 545 545 545 545
34
20091001
697 697 583 583 582 700 701, 574 701 697 702, 574
701 654, 574 707, 574 596, 574 596 583 699, 574 697 697 697
709, 574 701, 574 697 699, 574 582, 574 596, 574 654, 574 707, 574 701 701
697, 574 701, 574 702 697, 574 701 701 699 701 701 655, 574
39
892, 568 — — 839, 568 — — — — — 951
70
— — — — — — 1060 568 — 950
— 951 951 — — — 1058 565 — —
951 — 950 568 1015, 1056 951 951 951 950 950
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — 534 — — — — —
— — — — — — — — — —
35
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
796 796 796 799 799 862 718 772 808 —
— — — — — 800 — 812 799 799
— 772 796 — — 797 — — 797 797
— 772 800 814 795 795 — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — 558 — — —
— — — — 540 — — — — —
— — — — — — — — — —
71
TPS
— — — — — 500 500 500 — —
— — — — — — 505 — — —
— 500 — 505 505 — — — — —
73
505 — — 500 — — — — — —
VIM
76A
29524986 29524987 29524996 29524997 29524998 29524999 29525204 29525219 29525220 29525234
29524925 29524927 29524927 29524954 29524959 29524961 29524972 29524975 29524976 29524977
29524844 29524845 29524880 29524899 29524902 29524909 29524910 29524910 29524918 29524918
A/N†
29524808 29524809 29524811 29524815 29524820 29524821 29524823 29524835 29524835 29524844
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4560PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4060P HD 4560P HD 4060P HD 4060P
HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4060 HD 4060
29525269 29525280 29525299 29525299 29525302 29525309 29525310 29525310 29525311 29525313
29525314 29525315 29525319 29525320 29525321 29525322 29525335 29525342 29525344 29525344
29525345 29525346 29525346 29525347 29525348 29525349 29525349 29525352 29525356 29525356
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 629 629 627 628 628
627 627 628 628 628 628 628 627 628 628
627 629 629 629 629 628 629 629 629 628
628 627 627 627 627 628 627 628 628 627
02
Fill Tube
601 600 600 601 600 600 600 601 600 600
601 600 601 600 600 601 600 601 600 600
601 600 600 600 600 600 600 600 600 600
601 600 600 601 601 600 601 600 600 601
05
77
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 609 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 729 729 729 730 729 729 729 743 743
714 714 730 730 730 730 743 744 730 730
730 731 729 729 729 743 729 729 729 738
714 730 730 730 731 731 744 714 714 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 511 512 511 511 511 512 511 511
512 511 512 511 511 512 511 512 511 511
512 511 511 511 511 511 511 511 511 511
512 511 511 512 512 511 512 511 511 512
15
1640 1640‡ 1701‡‡ 1640 1602 1640‡ 1701‡‡ 1601 1640‡ 1701‡‡
1601 1601 1602 1602 1602 1602 1602 1602 1640‡ 1701‡‡
1601 1639 1640‡ 1701‡‡ 1640 1602 1640‡ 1701‡‡ 1640 1640
1701‡‡ 1602 1601 1601 1601 1640 1601 1640‡ 1701‡‡ 1601
16
20091001
540 575 575 540 575 540 540 575 540 540
575 575 575 575 575 575 540 534 540 540
540 540 575 575 534 540 575 575 575 575
540 575 540 575 540 540 540 534 534 540
20
765 765 765 765 764 766 766 767 767 767
766 765 766 765 766 764 764 766 765 765
767 766 766 766 766 766 766 766 766 767
765 766 766 766 765 765 768 765 765 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060PR HD 4060P HD 4560PR HD 4560P HD 4060P HD 4560P HD 4060P HD 4060P HD 4560P
MODEL
29525234 29525242 29525243 29525245 29525249 29525254 29525258 29525263 29525263 29525268
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 511 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — 544 — — — — —
— — 544 544 544 544 — — — —
— — 544 544 — — 544 544 544 544
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 543 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 653, 574 706, 574 701 582, 574 697, 574 697, 574 583 697 697
583 582 583, 574 582, 574 582, 574 583, 574 697, 574 701 697 697
702 697, 574 653 706 697 697, 574 653 706 596 596
702, 574 582 697, 574 595 701, 574 697 701, 574 700, 574 700, 574 702
39
Copyright © 2009 Allison Transmission, Inc.
— — — — 536 — — — — —
— — 538 536 538 538 — — — —
— — 529 529 — — 529 529 529 —
— — — — — — — — — —
35
950 951 951 950 877, 568 1066 1066 — 810 810
— — 877, 568 877, 568 877, 568 877, 568 1064, 568 — 950 950
— — 1062 1062 1063 1064, 568 1062 1062 1062 —
950 565 — — 922 — — 950 950 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
797 797 797 797 718 772 772 800 814 814
837 799 772 814 772 717 772 835 797 797
800 772 772 772 772 772 772 772 835 —
— 812 799 799 814 812 — — — 800
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — 500 500 500 — 500 500
— — 500 500 500 500 500 — — —
— 505 500 500 500 500 500 500 500 —
— — — — 500 — — — — —
73
VIM
77A
29525345 29525346 29525346 29525347 29525348 29525349 29525349 29525352 29525356 29525356
29525314 29525315 29525319 29525320 29525321 29525322 29525335 29525342 29525344 29525344
29525269 29525280 29525299 29525299 29525302 29525309 29525310 29525310 29525311 29525313
A/N†
29525234 29525242 29525243 29525245 29525249 29525254 29525258 29525263 29525263 29525268
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060 HD 4060P B 500 B 500 B 500 B 500 B 500 B 500 B 500
B 500 B 500 B 500 HD 4560P HD 4560P HD 4060P HD 4560P B 500R B 500 HD 4060
HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 B 500R
29525658 29525659 29525660 29525661 29525661 29525662 29525663 29525664 29525664 29525665
29525665 29525666 29525666 29525667 29525668 29525669 29525670 29525671 29525672 29525673
29525674 29525675 29525676 29525676 29525677 29525678 29525679 29525680 29525681 29525682
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 628 628 628 628 628
629 629 629 628 628 628 628 628 629 628
628 628 628 629 629 628 628 629 629 629
628 627 628 628 628 629 628 628 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 601 601 600 601 600 600 600
600 600 600 600 600 600 600 600 600 600
601 601 600 600 600 601 600 600 600 601
05
78
609 609 609 609 609 609 609 609 609 609
609 609 609 610 610 610 610 609 609 609
610 609 610 609 609 609 609 609 609 609
610 610 610 610 609 610 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 729 729 729 729 729 730 730 729 738
730 730 730 731 731 730 732 730 730 729
744 742 743 730 730 743 730 730 730 730
731 729 738 738 714 732 714 744 744 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 512 512 511 512 511 511 511
511 511 511 511 511 511 511 511 511 511
512 512 511 511 511 512 511 511 511 512
15
1640 1640 1640‡ 1701‡‡ 1640 1602 1640 1602 1602 1641
1702‡‡ 1641‡ 1702‡‡ 1639 1601 1602 1602 1603 1603 1603
1602 1640 1639 1641‡ 1702‡‡ 1641 1641 1641‡ 1702‡‡ 1641‡
1602 1602 1640 1640 1640 1639 1639 1640 1602 1602
16
20091001
540 540 540 540 540 540 540 540 540 646
645 645 645 534 534 534 534 513 645 645
540 534 534 645 645 645 645 645 645 645
549 575 575 575 540 540 540 540 540 540
20
766 766 766 766 766 766 766 766 766 766
768 767 767 766 766 766 764 766 768 766
766 765 766 765 765 766 767 765 765 768
766 766 766 765 768 764 766 766 766 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560PR HD 4060PR HD 4060PR HD 4060 HD 4560P B 500 HD 4060P HD 4060P HD 4560P
MODEL
29525362 29525369 29525398 29525399 29525651 29525652 29525653 29525654 29525655 29525657
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 511 511 511 511 511
511 511 511 512 512 512 512 511 511 511
512 511 512 511 511 511 511 511 511 511
512 512 512 512 511 512 511 512 512 512
25
— — — — — — — — — 544
— — — — — — — 544 — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — — — — — — —
— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
661, 660, 660 — 661, 660, 660 — — — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 543 543 543 543 543 543
543 543 543 545 545 545 545 543 543 543
545 543 545 543 543 543 543 543 543 543
545 545 545 545 543 545 543 545 545 545
34
20091001
697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 697, 574 582, 574
697 697 697 702, 574 702, 574 697, 574 701, 574 582 697 697, 574
698, 574 697 697, 574 697 697 699, 574 698, 574 697 697 697
704, 574 583 582, 574 582, 574 699, 574 701, 574 699 698, 574 698, 574 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — 534
— — — — — — — 534 — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — 1056
— — — — — — — — — —
814 — 1040 — — — 1051 — — —
— 565 — — — — 950, 1052 940 933, 950 867
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 815 815 815 799 799 772 772 —
799 799 799 717 772 717 728 772 772 772
821 772 772 799 799 772 772 772 772 799
717 837 — — — 772 — 814 821 —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — 540
— — — — — — 540 — — —
508 — — — — — — — — —
501 — — — — — 514 — 508 514
71
TPS
— — — — — — — — — 505
— — — — — 500 500 500 500 —
505 505 500 — — 505 505 — — —
73
500 — — — 505 500 505 505 505 505
VIM
78A
29525674 29525675 29525676 29525676 29525677 29525678 29525679 29525680 29525681 29525682
29525665 29525666 29525666 29525667 29525668 29525669 29525670 29525671 29525672 29525673
29525658 29525659 29525660 29525661 29525661 29525662 29525663 29525664 29525664 29525665
A/N†
29525362 29525369 29525398 29525399 29525651 29525652 29525653 29525654 29525655 29525657
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR B 500 B 500 B 500
B 500 B 500R B 500R HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR
29525692 29525693 29525693 29525694 29525694 29525695 29525695 29525696 29525697 29525698
29525698 29525699 29525700 29525701 29525701 29525702 29525703 29525704 29525704 29525705
29525706 29525708 29525709 29525710 29525711 29525711 29525712 29525713 29525714 29525715
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 629 629 629 629 629 628
629 628 628 629 629 628 629 628 628 628
628 629 629 628 628 628 628 628 628 629
629 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 600 600 600 601 600 600
600 600 600 600 600 600 600 600 600 600
601 600 600 600 600 600 600 601 601 600
601 600 600 600 601 601 600 600 601 601
05
79
609 609 609 610 610 610 610 610 610 610
610 610 610 610 610 610 610 609 609 609
610 610 610 610 610 610 610 610 610 610
610 609 610 609 609 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 729 730 731 731 731 731 731 730
729 730 730 729 729 730 729 730 730 729
730 714 714 730 730 730 730 730 730 729
744 742 742 714 731 730 730 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 512 511 511
511 511 511 511 511 511 511 511 511 511
512 511 511 511 511 511 511 512 512 511
512 511 511 511 512 512 511 511 512 512
15
1641 1641 1641 1601 1639‡ 1700‡‡ 1639 1639 1639 1639
1701‡‡ 1639 1639 1640‡ 1701‡‡ 1601 1602 1641‡ 1702‡‡ 1641
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640 1640 1640‡
1602 1640 1639 1640 1601 1640 1640‡ 1701‡‡ 1640 1639‡
16
20091001
645 646 646 534 575 575 575 575 575 575
575 575 575 575 575 575 575 645 645 645
534 534 534 534 534 534 534 534 534 575
534 534 534 534 540 534 534 534 534 534
20
766 766 766 765 764 764 764 764 764 766
766 765 765 766 766 765 766 768 768 766
764 765 765 764 764 765 765 765 766 766
765 765 765 766 766 764 764 764 766 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060 HD 4060P HD 4060 HD 4560 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P
MODEL
29525683 29525684 29525685 29525686 29525688 29525689 29525690 29525690 29525691 29525692
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 512 512 512 512 512 512 512
512 512 512 512 512 512 512 511 511 511
512 512 512 512 512 512 512 512 512 512
512 511 512 511 511 512 512 512 512 512
25
— 544 544 — 544 544 544 544 544 544
544 544 544 544 544 544 544 — — —
— — — — — — — — — 544
— — — — — — — — — —
30
— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 545 545 545 545 545 545 545
545 545 545 545 545 545 545 543 543 543
545 545 545 545 545 545 545 545 545 545
545 543 545 543 543 545 545 545 545 545
34
20091001
698 597 597 697, 574 652 705 597 595 596 596, 574
706, 574 596, 574 596, 574 653, 574 706, 574 596, 574 596, 574 698, 574 698, 574 698
701, 574 697 697 697, 574 697, 574 697, 574 697, 574 701, 574 701, 574 653, 574
701 697 698 697, 574 701, 574 701, 574 697, 574 697, 574 702, 574 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— 535 535 — — — — — — 538
536 536 536 536 536 536 536 — — —
— — — — — — — — — 536
— — — — — — — — — —
35
851 870 870 876 — — — — — 877
838 877 877 838 838 881 838 874 874 851
1004 — — — — — — 837 837 838
— — 808 892 871 876 876 876 1035, 950 1004
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
772 799 772 717 — — — — — 772
772 814 814 718 718 835 772 772 772 799
796 837 837 796 796 796 796 797 — 772
800 718 — — 772 717 717 717 — 796
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — 506 506 —
509 506 510 506 — — — — 506 —
71
TPS
505 500 505 500 — — — — — 500
500 500 500 500 500 500 500 500 500 500
500 — — — — — — 505 505 500
73
500 505 505 505 500 500 500 500 505 500
VIM
79A
29525706 29525708 29525709 29525710 29525711 29525711 29525712 29525713 29525714 29525715
29525698 29525699 29525700 29525701 29525701 29525702 29525703 29525704 29525704 29525705
29525692 29525693 29525693 29525694 29525694 29525695 29525695 29525696 29525697 29525698
A/N†
29525683 29525684 29525685 29525686 29525688 29525689 29525690 29525690 29525691 29525692
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560P HD 4560PR B 500R B 500R B 500R B 500R B 500R B 500R
B 500R B 500R B 500R B 500R B 500R B 500R B 500R B 500R B 500R HD 4060R
B 500R B 500R B 500R HD 4060R B 500R B 500R B 500R B 500R B 500R B 500R
29525726 29525727 29525728 29525729 29525730 29525731 29525732 29525733 29525733 29525734
29525735 29525736 29525737 29525738 29525739 29525739 29525740 29525741 29525742 29525743
29525744 29525745 29525745 29525746 29525747 29525747 29525748 29525749 29525750 29525751
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 628 628
628 628 628 628 628 628 628 628 628 629
628 628 628 628 628 628 628 629 629 628
628 629 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 601 601 600 600 600 600 600 600
600 601 601 600 600 600 600 600 600 600
05
80
609 609 609 609 609 609 609 609 609 609
609 609 609 609 609 609 609 609 609 609
610 610 610 610 609 609 609 609 609 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 730 730 730 730 739 730 730 738
730 739 739 730 739 739 739 730 730 730
714 714 714 739 739 730 730 730 730 730
730 731 730 730 730 730 730 730 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 512 512 511 511 511 511 511 511
511 512 512 511 511 511 511 511 511 511
15
1641 1641‡ 1702‡‡ 1603 1641‡ 1702‡‡ 1603 1603 1603 1641
1641 1641 1641 1641 1641‡ 1702‡‡ 1641 1603 1603 1603
1602 1640 1640 1640 1641 1641 1641 1641‡ 1702‡‡ 1641
1639 1639 1601 1639 1601 1601 1639 1639 1639 1639
16
20091001
646 646 646 513 646 646 513 513 513 646
646 646 646 646 646 646 646 513 513 513
540 540 540 575 646 646 646 646 646 646
575 575 575 575 575 575 534 534 534 534
20
767 765 765 768 768 768 766 768 766 766
766 766 766 765 768 768 768 766 766 767
766 766 766 765 768 766 766 767 767 766
765 766 766 765 768 766 765 765 768 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29525716 29525717 29525718 29525719 29525720 29525721 29525722 29525723 29525724 29525725
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 512 512 512 511 511 511 511 511 511
512 512 512 512 512 512 512 512 512 512
25
544 544 544 544 544 544 544 544 544 —
544 544 — 544 544 544 — 544 544 544
— — — 544 544 544 544 544 544 544
544 — 544 544 544 544 — — — —
30
— — — — — — — — — —
— — — — — — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 543 543 543 543 543 543
543 543 543 543 543 543 543 543 543 543
545 545 545 545 543 543 543 543 543 543
545 545 545 545 545 545 545 545 545 545
34
20091001
582, 574 652, 574 705, 574 582, 574 652, 574 705, 574 597, 574 597 597 596, 574
582, 574 582, 574 596, 574 596, 574 652, 574 705, 574 582, 574 597 597 582, 574
698 699 703 595, 574 582, 574 582, 574 582, 574 652, 574 705, 574 582, 574
596, 574 595 595, 574 596, 574 596, 574 596, 574 697, 574 697, 574 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — 520 — — 523
530 530 — 530 530 530 530 520 520 —
— — — 538 530 530 530 — — 530
538 — 538 538 536 538 — — — —
35
— — — — — — 880 — — 951, 1028
1037 1009 — — 1009 1009 999 880 880 —
939 952 952 974, 951 — — — — — 1037
877 — 877 877 881 881 876 876 912 876
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
772 799 799 772 772 772 772 772 772 849
772 772 — 813 772 772 772 772 772 772
— — — — 772 772 835 799 799 835
772 — 772 772 772 772 772 835 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — 513
— — — 532 — — — — — —
509 548 548 508 — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 505 505 505
505 505 — 505 505 505 505 500 500 —
505 505 505 505 505 505 505 — — 505
73
500 — 500 500 500 500 500 500 500 500
VIM
80A
29525744 29525745 29525745 29525746 29525747 29525747 29525748 29525749 29525750 29525751
29525735 29525736 29525737 29525738 29525739 29525739 29525740 29525741 29525742 29525743
29525726 29525727 29525728 29525729 29525730 29525731 29525732 29525733 29525733 29525734
A/N†
29525716 29525717 29525718 29525719 29525720 29525721 29525722 29525723 29525724 29525725
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR B 500R B 500R
HD 4060R HD 4060PR HD 4060PR HD 4060PR B 500R B 500R B 500R B 500R B 500R B 500R
B 500R B 500R B 500R B 500R B 500R HD 4560P HD 4060 HD 4060P HD 4560 HD 4560
29525762 29525763 29525764 29525765 29525766 29525767 29525768 29525769 29525771 29525772
29525773 29525774 29525775 29525776 29525777 29525778 29525779 29525780 29525781 29525782
29525782 29525783 29525785 29525786 29525786 29525788 29525789 29525852 29525857 29525857
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 629 629 629 628 629 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 629
02
Fill Tube
600 600 600 600 600 601 600 600 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 601 600 600 600
601 601 600 600 600 600 600 600 600 601
05
81
609 609 609 609 609 610 609 610 609 609
609 610 610 610 609 609 609 609 609 609
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 609 609 609 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 729 729 729 731 743 730 729 729
730 731 732 731 731 729 729 729 729 729
738 738 731 730 731 738 742 739 739 730
714 714 738 739 739 738 738 738 738 739
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 511 511 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 512 511 511 511
512 512 511 511 511 511 511 511 511 512
15
1702‡‡ 1641 1641 1641‡ 1702‡‡ 1639 1640 1639 1639‡ 1700‡‡
1603 1640 1602 1640 1641 1641 1641 1603 1641 1641‡
1602 1602 1639 1639 1601 1640 1640 1640 1603 1603
1640‡ 1701‡‡ 1640 1640 1640 1602 1640 1640‡ 1701‡‡ 1640
16
20091001
646 646 646 646 646 540 534 534 534 534
513 575 575 575 646 646 646 513 646 646
575 575 575 575 575 575 575 575 513 513
575 575 575 575 575 575 575 575 575 575
20
764 764 764 764 764 764 766 766 765 765
768 764 765 766 766 764 764 764 764 764
765 766 766 766 765 764 766 765 764 768
768 768 764 765 766 764 766 766 766 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060R HD 4560PR
MODEL
29525754 29525754 29525755 29525756 29525757 29525758 29525759 29525760 29525760 29525761
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 512 511 512 511 511
511 512 512 512 511 511 511 511 511 511
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 511 511 511 512
25
544 544 544 544 544 — — — — —
544 544 544 544 544 544 544 544 544 544
544 544 544 544 544 544 544 544 544 544
544 544 544 544 544 544 544 544 544 544
30
— — — — — 661, 660, 660 — 661, 660, 660 — —
— 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — 661, 660, 660
31
PTO Provision
543 543 543 543 543 545 543 545 543 543
543 545 545 545 543 543 543 543 543 543
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 543 543 543 545
34
20091001
707 597 597, 574 654 707 702 697, 574 697 701 701
582, 574 596, 574 596, 574 596, 574 582, 574 597 597 597 597 654
582, 574 582, 574 597, 574 597, 574 596, 574 582, 574 598, 574 596, 574 596, 574 582, 574
656, 574 710, 574 582, 574 582, 574 582, 574 582, 574 597, 574 654, 574 707, 574 583
39
Copyright © 2009 Allison Transmission, Inc.
536 — 536 — — — — — — —
539 529 529 529 534 529 538 536 529 536
530 530 530 530 — 530 534 541 534 539
— — 530 530 530 530 536 536 536 530
35
— — — — — — 1050 — — —
853 967, 951 985, 951 967, 951 1055 — — — — —
— — — — — — 938 932, 951 842 853
951 951 1003 1003 1003 986 962 962 962 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 772 772 799 799 — 718 808 772 772
772 799 799 799 772 799 799 772 799 799
821 821 772 772 — — — 821 — 772
— — 821 821 821 821 815 814 814 800
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — 537 — — —
— — — — — — — — — —
— — — — — — 548 508 509 —
— — 509 509 509 509 — — — 510
71
TPS
500 500 500 500 500 — 500 — 500 500
505 500 500 500 505 500 500 500 — 500
— — 500 500 — — 505 505 505 505
— — 505 505 505 505 — — — 500
73
VIM
81A
29525782 29525783 29525785 29525786 29525786 29525788 29525789 29525852 29525857 29525857
29525773 29525774 29525775 29525776 29525777 29525778 29525779 29525780 29525781 29525782
29525762 29525763 29525764 29525765 29525766 29525767 29525768 29525769 29525771 29525772
A/N†
29525754 29525754 29525755 29525756 29525757 29525758 29525759 29525760 29525760 29525761
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P
29526124 29526124 29526125 29526125 29526126 29526127 29526128 29526129 29526130 29526131
29526132 29526133 29526133 29526134 29526134 29526135 29526136 29526136 29526137 29526137
29526138 29526139 29526139 29526140 29526140 29526141 29526142 29526143 29526143 29526144
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 601 601 600 600 601 600 601 601 601
600 600 600 601 601 601 600 600 600 600
600 600 600 600 600 600 600 601 601 600
600 601 600 600 600 601 601 600 601 601
05
82
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
609 610 609 609 609 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 730 729 729 730 729 729 729 729
729 730 730 730 730 730 729 729 730 730
714 714 714 714 729 730 730 730 729 730
732 731 730 730 730 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 511 511 512 511 512 512 512
511 511 511 512 512 512 511 511 511 511
511 511 511 511 511 511 511 512 512 511
511 512 511 511 511 512 512 511 512 512
15
1602 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1602 1640‡ 1701‡‡ 1640‡
1602 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1602 1640‡ 1701‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640 1602 1602 1602 1602 1602
1602 1639 1603 1603 1603 1639‡ 1700‡‡ 1601 1639‡ 1700‡‡
16
20091001
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
540 540 513 513 513 534 534 534 534 534
20
765 765 765 766 766 767 767 766 766 765
766 766 766 766 766 765 766 766 766 766
766 766 768 768 766 765 765 765 768 766
767 766 768 768 765 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4560P B 500R HD 4060R B 500R HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P
MODEL
29525970 29525991 29526118 29526119 29526120 29526121 29526121 29526122 29526123 29526123
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
511 512 511 511 511 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
543 545 543 543 543 545 545 545 545 545
34
20091001
697 701 701 697 697 701 697 701 701 701
697 697 697 701 701 701 697 697 697 697
697 697 697 697 697, 574 697, 574 697, 574 701, 574 701, 574 697
697 701, 574 582, 574 582, 574 582, 574 701 701 697 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
565 565 565 565 565 565 565 565 565 565
565 565 565 565 565 565 565 565 565 565
— — — — 565 565 — 565 565 565
810 1060 — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
812 812 812 812 812 812 795 812 812 837
799 837 837 837 837 812 795 795 812 812
799 799 799 799 795 812 812 812 837 795
814 718 772 772 772 795 795 796 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
508 — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
500 500 — — — — — — — —
VIM
82A
29526138 29526139 29526139 29526140 29526140 29526141 29526142 29526143 29526143 29526144
29526132 29526133 29526133 29526134 29526134 29526135 29526136 29526136 29526137 29526137
29526124 29526124 29526125 29526125 29526126 29526127 29526128 29526129 29526130 29526131
A/N†
29525970 29525991 29526118 29526119 29526120 29526121 29526121 29526122 29526123 29526123
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4560P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
29526151 29526152 29526153 29526154 29526155 29526156 29526157 29526158 29526159 29526160
29526161 29526162 29526163 29526164 29526165 29526166 29526167 29526167 29526168 29526169
29526170 29526171 29526172 29526172 29526173 29526173 29526174 29526175 29526176 29526177
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 601 601 600 601 601 601 600 600 600
601 601 601 601 601 601 600 600 600 601
05
83
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 729 748 748 730 730 729 748 730 729
748 729 748 730 729 748 730 730 729 748
730 730 729 729 730 730 730 729 714 729
729 714 730 730 730 730 714 714 729 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 512 512 511 512 512 512 511 511 511
512 512 512 512 512 512 511 511 511 512
15
1639 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639‡
1601 1601 1601 1601 1639 1639 1639‡ 1700‡‡ 1639 1639
1602 1602 1602 1602 1602 1602 1639 1602 1601 1601
1701‡‡ 1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1602 1640
16
20091001
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
20
767 766 766 766 766 766 767 767 767 765
765 766 766 766 766 766 766 766 767 767
766 765 765 767 767 766 764 766 765 765
765 765 765 765 766 766 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P
MODEL
29526144 29526145 29526146 29526146 29526147 29526147 29526148 29526148 29526149 29526150
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697 697 697 697 697 697 697
697 697 697 697 697 697 697 697 697 697
697, 574 701, 574 701, 574 697, 574 701, 574 701, 574 701, 574 697, 574 697 697
701 701 701 701 701 701 697 697 697, 574 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
565 565 565 565 565 — — 565 — —
565 — 565 565 565 565 — — 565 565
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
812 799 799 799 799 799 799 799 799 795
797 797 797 797 812 812 812 812 812 812
837 812 837 795 812 777 808 812 837 797
837 799 837 837 795 795 795 795 799 837
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — 500 — — — —
— — — — — — — — — —
73
VIM
83A
29526170 29526171 29526172 29526172 29526173 29526173 29526174 29526175 29526176 29526177
29526161 29526162 29526163 29526164 29526165 29526166 29526167 29526167 29526168 29526169
29526151 29526152 29526153 29526154 29526155 29526156 29526157 29526158 29526159 29526160
A/N†
29526144 29526145 29526146 29526146 29526147 29526147 29526148 29526148 29526149 29526150
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4560P HD 4060P HD 4060P HD 4560P
29526184 29526185 29526186 29526187 29526188 29526189 29526190 29526191 29526192 29526192
29526193 29526193 29526194 29526194 29526195 29526196 29526196 29526197 29526198 29526199
29526199 29526202 29526202 29526203 29526203 29526204 29526205 29526206 29526206 29526207
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 628 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 601 601 601 600 601 600 600 601
601 601 601 601 601 601 601 601 601 601
600 601 601 601 601 601 601 600 601 601
600 600 600 600 600 600 600 600 600 600
05
84
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 609 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 729 729 730 730 730 730 714 714 729
730 730 729 729 729 748 748 730 748 730
730 729 748 729 730 730 730 729 730 730
729 748 729 748 748 730 729 748 748 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 511 512 511 511 512
512 512 512 512 512 512 512 512 512 512
511 512 512 512 512 512 512 511 512 512
511 511 511 511 511 511 511 511 511 511
15
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1602 1639‡ 1700‡‡ 1640‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639 1639‡
1700‡‡ 1601 1601 1639 1601 1639 1639 1603 1639‡ 1700‡‡
1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639‡
16
20091001
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 513 534 534
534 534 534 534 534 534 534 534 534 534
20
766 766 766 766 766 766 764 765 765 766
767 767 765 765 766 766 766 766 766 766
766 765 765 766 766 766 767 764 766 766
765 765 766 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29526177 29526178 29526179 29526180 29526180 29526181 29526182 29526183 29526183 29526184
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 511 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — 544 — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 543 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 701 701 701 701 697, 574 701 697 697 701
701 701 701 701 701 701 701 701 701 701
697 701 701 701 701 701 701 597 701 701
697 697 697 697 697 697 697 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — 536 — —
— — — — — — — — — —
35
— — — — — — 565 — — 565
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
796 837 837 837 837 772 842 799 799 837
799 799 795 795 795 795 795 795 796 796
796 797 797 797 797 812 812 772 799 799
795 795 795 795 795 795 796 796 796 796
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — 541 — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — 500 — —
— — — — — — — — — —
73
VIM
84A
29526199 29526202 29526202 29526203 29526203 29526204 29526205 29526206 29526206 29526207
29526193 29526193 29526194 29526194 29526195 29526196 29526196 29526197 29526198 29526199
29526184 29526185 29526186 29526187 29526188 29526189 29526190 29526191 29526192 29526192
29526177 29526178 29526179 29526180 29526180 29526181 29526182 29526183 29526183 29526184
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
29526215 29526216 29526216 29526217 29526217 29526218 29526218 29526219 29526219 29526220
29526220 29526221 29526221 29526222 29526222 29526223 29526223 29526224 29526225 29526226
29526226 29526227 29526228 29526229 29526230 29526231 29526231 29526232 29526233 29526233
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 600 600 600 600 600 600 600 600
601 600 600 600 600 601 601 601 601 601
601 600 600 601 601 601 601 601 601 601
601 600 601 601 601 600 600 601 601 600
05
85
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
744 744 744 744 730 748 748 729 748 748
730 729 729 714 714 748 748 730 748 744
729 714 714 730 730 714 714 730 730 730
729 714 730 731 731 729 729 748 748 732
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 511 511
512 511 511 511 511 512 512 512 512 512
512 511 511 512 512 512 512 512 512 512
512 511 512 512 512 511 511 512 512 511
15
1700‡‡ 1639 1639 1639 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡
1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639‡
1640 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1639 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639
16
20091001
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 575
20
766 764 766 764 766 766 766 766 765 765
765 765 765 766 766 766 766 764 764 766
765 766 766 766 766 766 766 766 766 765
766 766 768 766 766 768 768 766 766 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060R
MODEL
29526207 29526208 29526209 29526210 29526210 29526212 29526212 29526213 29526213 29526214
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 543
34
20091001
701 701 697 697 697 697 697 697 697 697
701 697 697 697 697 701 701 701 701 701
701 697 697 701 701 701 701 701 701 701
701 697 701 701 701 697 697 701 701 597, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — 530
35
— — — — — — — — — —
565 565 565 — — — — — — —
565 — — 565 565 — — 565 565 565
565 — — — — 565 565 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
835 835 835 835 837 837 837 837 837 837
837 812 812 795 795 837 837 837 837 835
812 837 837 812 812 796 796 837 837 837
837 812 796 799 799 837 837 799 799 814
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
555 — — — — — — — — —
— — — — — — — 555 555 555
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — 500
73
VIM
85A
29526226 29526227 29526228 29526229 29526230 29526231 29526231 29526232 29526233 29526233
29526220 29526221 29526221 29526222 29526222 29526223 29526223 29526224 29526225 29526226
29526215 29526216 29526216 29526217 29526217 29526218 29526218 29526219 29526219 29526220
A/N†
29526207 29526208 29526209 29526210 29526210 29526212 29526212 29526213 29526213 29526214
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4060R HD 4560P HD 4560P HD 4060R HD 4060 HD 4060 HD 4060P HD 4060
29526242 29526243 29526243 29526244 29526244 29526245 29526245 29526246 29526246 29526247
29526248 29526249 29526250 29526251 29526251 29526252 29526253 29526253 29526254 29526254
29526255 29526255 29526256 29526257 29526258 29526259 29526260 29526261 29526262 29526263
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 600 601 601 600 600 600 600 600
600 600 600 600 600 600 600 600 601 601
600 600 600 601 601 601 601 601 601 601
600 600 601 600 601 601 601 601 600 600
05
86
610 610 609 610 610 609 609 609 610 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 732 748 730 714 732 732 732 731
744 729 748 729 729 748 730 730 729 729
748 730 730 729 729 714 714 714 714 744
729 729 744 744 729 729 748 748 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 512 512 511 511 511 511 511
511 511 511 511 511 511 511 511 512 512
511 511 511 512 512 512 512 512 512 512
511 511 512 511 512 512 512 512 511 511
15
1639‡ 1700‡‡ 1639 1639 1639 1601 1639 1639 1639 1639
1639 1639 1639 1640‡ 1701‡‡ 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡
1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639
1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639 1639
16
20091001
534 534 575 534 534 575 540 540 540 540
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
534 534 534 534 534 534 534 534 534 534
20
767 767 766 765 765 766 766 765 765 766
766 766 766 766 766 768 768 768 766 766
767 767 767 765 765 766 766 766 766 766
765 765 764 764 765 765 765 768 766 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P
MODEL
29526234 29526234 29526235 29526236 29526237 29526237 29526238 29526239 29526240 29526241
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 512 512 511 511 511 512 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — 544 — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 — — — 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 545 545 543 543 543 545 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 701 597, 574 701 701 582 697, 574 697, 574 697, 574 697, 574
697 697 697 697 697 697 697 697 701 701
697 697 697 701 701 701 701 701 701 701
697 697 701 697 701 701 701 701 697, 574 697
39
Copyright © 2009 Allison Transmission, Inc.
— — 530 — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — 565 565 — — — 565 565
— 565 565 565 565 — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
812 812 718 795 795 796 772 772 772 772
808 808 808 837 837 796 796 796 795 795
796 837 837 837 837 812 812 837 837 808
837 837 850 850 837 837 837 796 799 796
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
543 — — — — — — — — —
— — — 555 555 — — — — 543
— — — — — — — — — —
71
TPS
— — 500 — — — 500 500 500 500
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
86A
29526255 29526255 29526256 29526257 29526258 29526259 29526260 29526261 29526262 29526263
29526248 29526249 29526250 29526251 29526251 29526252 29526253 29526253 29526254 29526254
29526242 29526243 29526243 29526244 29526244 29526245 29526245 29526246 29526246 29526247
A/N†
29526234 29526234 29526235 29526236 29526237 29526237 29526238 29526239 29526240 29526241
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060 HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060P
HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060 HD 4560P HD 4060 HD 4060
29526271 29526272 29526273 29526274 29526274 29526275 29526276 29526276 29526277 29526278
29526279 29526280 29526281 29526282 29526283 29526283 29526284 29526284 29526285 29526286
29526287 29526288 29526289 29526290 29526291 29526292 29526293 29526296 29526297 29526297
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 600 600 600 601 600 601 600 600
600 600 600 601 601 601 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 601
05
87
610 610 610 610 610 610 609 610 609 609
610 609 610 610 610 610 610 610 609 610
610 609 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 743 731 731 748 730 729 714 714
731 731 731 748 731 731 748 748 732 731
732 732 732 731 731 732 731 731 731 731
731 732 743 731 731 732 732 731 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 512 511 512 511 511
511 511 511 512 512 512 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 512
15
1640 1640 1639 1639 1639 1640 1603 1639 1639‡ 1700‡‡
1639 1639 1639 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639
1639 1639 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639
1639 1639 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639
16
20091001
540 540 540 540 540 540 645 534 540 540
540 540 540 540 540 540 540 540 540 540
540 540 540 540 540 540 540 540 540 540
540 540 540 540 540 540 540 540 540 540
20
767 766 766 765 764 766 768 766 767 767
766 765 767 765 766 766 766 766 766 766
765 765 766 764 764 765 766 766 765 766
766 766 766 765 765 764 764 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P
MODEL
29526264 29526265 29526266 29526267 29526267 29526268 29526268 29526269 29526269 29526270
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 511 512 511 511
512 511 512 512 512 512 512 512 511 512
512 511 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — —
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 543 545 543 543
545 543 545 545 545 545 545 545 543 545
545 543 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
702 702 697, 574 697 697 702 697 701 697 697
697 697 697 701, 574 702 702 697, 574 697, 574 697 697, 574
697, 574 697 697, 574 698 698 697 697 697 697 697
697, 574 697, 574 697, 574 698 698 698 698 698 698 701, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — 922 922 — — — — —
922 — — — — — — — — —
— — — — — 922 922 922 922 922
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
800 800 — 717 772 800 772 796 797 797
717 814 718 772 — — — — 815 772
814 814 718 — — 772 772 772 718 718
772 772 772 — — — — — — 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
543 — — — — — — — — —
— — — — — — — — 543 —
— — — — — — — — — —
71
TPS
— — — 500 500 — — — — —
500 500 500 — — — — — 500 500
500 500 500 — — 500 500 500 500 500
73
500 500 500 — — — — — — 500
VIM
87A
29526287 29526288 29526289 29526290 29526291 29526292 29526293 29526296 29526297 29526297
29526279 29526280 29526281 29526282 29526283 29526283 29526284 29526284 29526285 29526286
29526271 29526272 29526273 29526274 29526274 29526275 29526276 29526276 29526277 29526278
A/N†
29526264 29526265 29526266 29526267 29526267 29526268 29526268 29526269 29526269 29526270
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR
HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060R HD 4560R HD 4560PR HD 4060R
HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR
29526308 29526309 29526310 29526311 29526312 29526312 29526313 29526314 29526315 29526315
29526316 29526316 29526317 29526317 29526318 29526318 29526319 29526320 29526321 29526322
29526323 29526324 29526324 29526325 29526325 29526326 29526327 29526328 29526329 29526330
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 601 600 600 600 601 601 600 600
601 601 600 600 601 601 600 601 601 600
600 600 600 600 600 600 600 600 601 601
600 600 600 601 600 600 600 600 600 600
05
88
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 610 609
610 610 610 610 610 610 610 610 610 610
610 609 610 610 609 609 610 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 730 730 729 729 731 730 748 714 748
730 730 714 714 714 714 731 731 731 714
731 731 732 732 731 731 732 730 714 714
731 714 732 729 732 732 732 731 732 732
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 511 511 511 512 512 511 511
512 512 511 511 512 512 511 512 512 511
511 511 511 511 511 511 511 511 512 512
511 511 511 512 511 511 511 511 511 511
15
1639 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639 1639 1639 1639 1639
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639
1639 1639 1639 1639 1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡
1639 1601 1639 1640 1639 1639 1639 1639 1639 1639
16
20091001
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
20
766 766 766 766 766 765 767 767 765 766
766 766 765 765 765 765 766 766 766 766
766 765 765 766 766 766 765 766 766 766
766 766 766 767 766 765 766 766 765 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060R HD 4060PR HD 4560PR HD 4060R HD 4060R HD 4060PR HD 4060R HD 4060PR HD 4060PR
MODEL
29526298 29526299 29526300 29526301 29526302 29526303 29526304 29526305 29526306 29526307
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 511 512 511
512 512 512 512 512 512 512 512 512 512
512 511 512 512 511 511 512 511 512 512
25
— — — — — 544 — — — —
— — — — — — 544 544 544 —
544 544 544 544 544 544 544 — — —
544 — 544 — 544 544 544 544 544 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 545 543
545 545 545 545 545 545 545 545 545 545
545 543 545 545 543 543 545 543 545 545
34
20091001
595 654 709 652 705 596, 574 595 595 582 596
655 709 652 705 655 709 596 595 595 582
596 596 597, 574 597, 574 653, 574 706, 574 596, 574 582, 574 655 709
597, 574 597 597, 574 583 597, 574 597, 574 596, 574 597, 574 597, 574 596
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — 530 — — — —
— — — — — — 536 530 530 —
529 529 530 530 — — — — — —
530 — 530 — 530 530 530 530 530 529
35
— 565 565 565 565 — — — — —
565 565 — — — — 983 — — —
— — — — 918 918 918 — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 837 837 837 837 772 796 796 812 799
812 812 837 837 837 837 835 772 772 799
— — 814 718 772 772 772 772 799 799
772 799 772 800 772 772 772 772 772 —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — 500 — — — —
— — — — — — 500 500 500 —
— — 500 500 500 500 500 — — —
73
500 — 500 — 500 500 500 500 500 —
VIM
88A
29526323 29526324 29526324 29526325 29526325 29526326 29526327 29526328 29526329 29526330
29526316 29526316 29526317 29526317 29526318 29526318 29526319 29526320 29526321 29526322
29526308 29526309 29526310 29526311 29526312 29526312 29526313 29526314 29526315 29526315
A/N†
29526298 29526299 29526300 29526301 29526302 29526303 29526304 29526305 29526306 29526307
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R HD 4560PR
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P
29526339 29526339 29526340 29526342 29526343 29526343 29526344 29526345 29526346 29526347
29526348 29526348 29526349 29526350 29526350 29526351 29526351 29526352 29526352 29526353
29526353 29526354 29526413 29526413 29526423 29526424 29526425 29526426 29526427 29526428
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 628 629 629 629 628
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 601 601 600 600 601 601 601 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 601
600 600 600 600 600 600 600 600 600 600
05
89
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
731 732 730 730 714 730 730 730 744 731
731 731 731 732 732 732 732 731 731 731
731 731 732 731 714 714 731 731 731 731
730 748 730 730 730 730 730 731 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 512 511 511 512 512 512 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 512
511 511 511 511 511 511 511 511 511 511
15
1700‡‡ 1639 1640‡ 1701‡‡ 1640 1639 1639 1601 1639 1640‡
1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1639‡ 1700‡‡ 1639 1639 1639‡ 1700‡‡ 1639 1639 1639 1639
1639 1639 1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639 1639‡ 1700‡‡
16
20091001
575 575 575 575 534 534 534 534 534 534
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
20
766 764 767 767 765 766 765 765 766 766
765 765 765 764 764 764 764 766 766 766
766 766 764 765 766 766 765 766 766 766
766 765 767 766 766 766 766 765 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
MODEL
29526331 29526332 29526333 29526335 29526335 29526336 29526336 29526337 29526338 29526338
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 512
512 512 512 512 512 512 512 512 512 512
25
544 544 — — — — — — — —
544 544 544 544 544 544 544 544 544 544
544 544 544 544 — — 544 544 544 544
— — — — — — — 544 544 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 545
545 545 545 545 545 545 545 545 545 545
34
20091001
707 582, 574 655 709 698 697, 574 701, 574 701, 574 701 697, 574
652 705 597 654 707 652 705 652 705 654
653 706 596 582, 574 652 705 582, 574 582, 574 596 583, 574
596 596 596 652, 574 705, 574 652 705 582, 574 653 706
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— 918 — — 1018, 950 — — — — —
— — — — — — — — — —
— — — 918 — — 918 918 — 918
— — — — — 565 565 918 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— 772 800 800 849 772 835 814 835 772
— — — — — — — — — —
— — — 718 837 837 814 718 — 772
799 796 796 799 799 837 837 718 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — 539 — 543 541 — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — 543 — —
71
TPS
— 500 — — 505 500 — — — —
— — — — — — — — — —
— — — 500 — — 500 500 — 500
— — — — — — — 500 — —
73
VIM
89A
29526353 29526354 29526413 29526413 29526423 29526424 29526425 29526426 29526427 29526428
29526348 29526348 29526349 29526350 29526350 29526351 29526351 29526352 29526352 29526353
29526339 29526339 29526340 29526342 29526343 29526343 29526344 29526345 29526346 29526347
A/N†
29526331 29526332 29526333 29526335 29526335 29526336 29526336 29526337 29526338 29526338
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR
HD 4060 B 500 B 500 B 500 B 500 B 500 HD 4060P HD 4560 HD 4060 HD 4060P
HD 4560P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560PR HD 4060P HD 4060P HD 4060P HD 4560
29526539 29526539 29526546 29526546 29526554 29526557 29526557 29526581 29526593 29526593
29526632 29526779 29526779 29526780 29526781 29526782 29526783 29526784 29526785 29526786
29526788 29526789 29526790 29526791 29526791 29526792 29526793 29526794 29526794 29526795
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 629 629 629 628 629 629 629 628
629 628 628 628 628 628 628 628 628 628
629 629 629 629 629 629 629 629 629 629
628 629 628 628 629 628 629 629 629 629
02
Fill Tube
601 600 601 600 600 601 600 600 600 601
600 600 600 600 600 600 600 601 600 600
600 600 600 600 600 601 601 601 600 600
600 601 601 600 601 600 600 600 600 600
05
90
610 609 610 610 610 610 610 610 610 609
609 609 609 609 609 609 610 609 609 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 729 731 729 729 730 729 729 729 729
732 730 730 730 730 730 729 731 732 731
730 730 748 748 730 714 714 714 714 714
731 730 744 738 730 714 730 730 748 748
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 512 511 511 512 511 511 511 512
511 511 511 511 511 511 511 512 511 511
511 511 511 511 511 512 512 512 511 511
511 512 512 511 512 511 511 511 511 511
15
1601 1639 1639 1639‡ 1700‡‡ 1639 1640 1640‡ 1701‡‡ 1639‡
1639 1641‡ 1702‡‡ 1603 1603 1641 1601 1602 1603 1639
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡
1701‡‡ 1639 1639 1640 1639 1640 1640‡ 1701‡‡ 1639‡ 1700‡‡
16
20091001
540 540 540 534 534 575 534 534 534 534
540 645 645 645 645 645 534 540 645 540
534 534 534 534 534 575 575 575 575 575
534 534 540 575 575 540 534 534 534 534
20
765 766 766 765 765 764 765 766 766 766
766 766 766 766 766 766 765 766 768 766
765 765 765 765 765 767 767 764 766 766
766 765 765 764 767 764 768 768 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4560P HD 4560P HD 4060PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29526428 29526429 29526430 29526432 29526433 29526469 29526516 29526516 29526538 29526538
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 512 512 512 512 512 512 511
511 511 511 511 511 511 512 511 511 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — 544 — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — 544 544 — — — — —
30
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
— — — — — — 661, 660, 660 — — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 545 545 545 545 545 545 545 543
543 543 543 543 543 543 545 543 543 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701, 574 697 701 697 697 595, 574 697 697 697 701
700 697 697 697 697 697 697 701 697, 574 697
697 697 697 697 697 583 712 583 652 705
697, 574 701, 574 701 582, 574 583 699, 574 697 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — 538 — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — 530 530 — — — — —
35
— 964 922 996 996 877 1017 1017 1017 —
— 867 867 945 867 867 831 — 839 —
— — — — — — — — — —
— — 950 1039 — 1058 565 565 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
835 814 772 814 814 717 718 772 772 814
727 772 772 772 772 772 814 800 717 799
799 799 796 796 796 796 796 799 799 799
772 835 813 821 800 — 812 812 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — 510 513 —
— — — — — — — — — —
— — 511 509 — 558 — — — —
71
TPS
500 500 500 500 500 500 500 500 500 500
500 500 500 500 500 500 500 500 500 500
— — — — — — — — — —
— — 505 505 — 505 — — — —
73
VIM
90A
29526788 29526789 29526790 29526791 29526791 29526792 29526793 29526794 29526794 29526795
29526632 29526779 29526779 29526780 29526781 29526782 29526783 29526784 29526785 29526786
29526539 29526539 29526546 29526546 29526554 29526557 29526557 29526581 29526593 29526593
A/N†
29526428 29526429 29526430 29526432 29526433 29526469 29526516 29526516 29526538 29526538
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4560PR HD 4060 HD 4060
HD 4060 HD 4060 HD 4060R HD 4060 HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4560
HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060P B 500R HD 4060P HD 4060P
29526803 29526804 29526804 29526805 29526806 29526806 29526807 29526808 29526809 29526809
29526810 29526810 29526811 29526823 29526826 29526827 29526827 29526828 29526830 29526832
29526835 29526836 29526836 29526839 29526840 29526841 29526842 29526907 29526923 29526923
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 629 629 628 629 629 629 628 628 628
628 628 628 629 629 629 629 629 628 629
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 601 600 600 600 600 600
600 600 600 600 601 601 601 601 600 601
600 600 600 600 600 600 600 601 600 600
601 600 600 601 600 600 600 601 600 600
05
91
610 610 610 610 610 610 610 609 610 610
609 609 609 609 610 610 610 610 609 609
610 610 610 610 610 610 610 610 609 609
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 730 731 748 731 731 729 731 731
732 732 714 732 748 748 748 748 739 731
730 730 730 730 730 730 730 730 714 714
729 730 730 730 730 730 730 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 511 511 511 511 511
511 511 511 511 512 512 512 512 511 512
511 511 511 511 511 511 511 512 511 511
512 511 511 512 511 511 511 512 511 511
15
1639 1640‡ 1701‡‡ 1602 1639 1639 1639 1641 1640‡ 1701‡‡
1641‡ 1702‡‡ 1601 1639 1601 1639‡ 1700‡‡ 1639 1641 1639
1701‡‡ 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640 1640 1640‡ 1701‡‡
1700‡‡ 1641 1640 1640 1640‡ 1701‡‡ 1640 1640 1640 1640‡
16
20091001
534 534 534 642 534 534 540 646 642 642
645 645 575 540 534 534 534 534 646 540
534 534 534 575 534 534 575 575 540 540
534 646 575 534 534 534 534 575 534 534
20
765 768 768 765 767 766 768 768 765 765
766 766 768 766 766 766 766 767 766 766
768 765 765 765 765 765 766 766 766 766
766 766 766 768 766 766 765 764 766 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560 B 500R HD 4060PR HD 4560P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4060P HD 4060P
MODEL
29526795 29526796 29526797 29526798 29526799 29526799 29526800 29526801 29526802 29526803
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 511 512 512
511 511 511 511 512 512 512 512 511 511
512 512 512 512 512 512 512 512 511 511
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — 544 —
— — — 544 — — 544 544 — —
— 544 544 — — — — 544 — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 543 545 545
543 543 543 543 545 545 545 545 543 543
545 545 545 545 545 545 545 545 543 543
543 543 545 545 545 545 545 545 545 545
34
20091001
697, 574 697 697 697, 574 701 697 697, 574 582, 574 697, 574 697, 574
697, 574 697, 574 596, 574 697 701 701 701 701 596, 574 701
697, 574 697, 574 697, 574 596, 574 697, 574 697, 574 596, 574 595, 574 697, 574 697, 574
701 582, 574 596, 574 701, 574 697, 574 697, 574 697, 574 595, 574 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — 523 —
— — — 536 — — 538 538 — —
— 523 538 — — — — 538 — —
35
876 565 565 1071 — — — — 1071 1071
839 839 951 — — — — — 951, 1046 —
876 876 876 877 876 876 877 877 892 892
— — 877 876 876 876 876 877 1048 876
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 837 837 835 799 799 717 — 835 835
814 814 — 772 797 812 812 812 772 772
772 772 772 814 814 814 772 772 — —
814 772 772 772 772 772 718 717 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 — — 500 — — 500 — 500 500
500 500 — 500 — — — — — 500
500 500 500 500 500 500 500 500 505 505
73
500 505 500 500 500 500 500 500 500 500
VIM
91A
29526835 29526836 29526836 29526839 29526840 29526841 29526842 29526907 29526923 29526923
29526810 29526810 29526811 29526823 29526826 29526827 29526827 29526828 29526830 29526832
29526803 29526804 29526804 29526805 29526806 29526806 29526807 29526808 29526809 29526809
A/N†
29526795 29526796 29526797 29526798 29526799 29526799 29526800 29526801 29526802 29526803
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060
HD 4560PR HD 4560PR HD 4560PR B 500R B 500R HD 4560PR HD 4560PR HD 4560PR HD 4060P HD 4560P
HD 4560P HD 4060 HD 4560P HD 4560P B 500R B 500R HD 4560P HD 4560PR HD 4560PR HD 4560PR
29526957 29526958 29526966 29526966 29526969 29526970 29526970 29526979 29526979 29526984
29526988 29526988 29526989 29526992 29526992 29526993 29526993 29527117 29527118 29527122
29527122 29527125 29527128 29527128 29527129 29527129 29527133 29527135 29527140 29527140
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 628 629 629 629 629
629 629 629 628 628 628 628 629 629 629
629 628 629 629 629 629 629 629 629 628
628 628 627 628 629 628 628 629 629 628
02
Fill Tube
601 600 601 601 600 600 601 601 601 601
601 601 601 600 600 601 601 601 600 601
601 601 600 600 601 601 601 600 600 600
600 600 600 601 600 601 601 600 600 600
05
92
610 609 610 610 609 609 610 610 610 610
610 610 610 609 609 610 610 610 610 610
610 610 610 610 610 610 610 610 610 609
610 610 610 609 610 609 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 732 744 744 729 729 731 729 730 730
731 731 731 714 714 714 714 714 730 729
744 739 730 730 730 730 730 730 730 731
731 731 731 729 732 714 714 748 730 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 512 512 511 511 512 512 512 512
512 512 512 511 511 512 512 512 511 512
512 512 511 511 512 512 512 511 511 511
511 511 511 512 511 512 512 511 511 511
15
1701‡‡ 1639 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640 1640 1640‡ 1701‡‡
1639‡ 1700‡‡ 1639 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639 1639 1640‡
1639 1640 1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1603
1640‡ 1701‡‡ 1601 1639 1639 1640‡ 1701‡‡ 1639 1639 1640
16
20091001
540 540 540 540 646 646 540 575 575 575
575 575 575 646 646 575 575 575 534 540
540 575 575 575 575 534 534 540 540 645
642 642 534 534 540 534 534 534 534 540
20
765 765 766 766 764 764 766 765 765 765
766 766 766 764 764 765 765 766 764 765
767 768 766 766 766 764 764 766 766 766
765 765 766 765 766 766 766 764 764 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4560 HD 4060P HD 4560 HD 4560 HD 4060P HD 4060P HD 4060P
MODEL
29526924 29526924 29526927 29526936 29526943 29526946 29526946 29526947 29526948 29526956
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 512 511 511 512 512 512 512
512 512 512 511 511 512 512 512 512 512
512 512 512 512 512 512 512 512 512 511
512 512 512 511 512 511 511 512 512 512
25
— — — — 544 544 — 544 — —
544 544 544 — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 545 545 543 543 545 545 545 545
545 545 545 543 543 545 545 545 545 545
545 545 545 545 545 545 545 545 545 543
545 545 545 543 545 543 543 545 545 545
34
20091001
701 697 701, 574 701, 574 652, 574 705, 574 701, 574 583 654 709
655 709 598 597, 574 707, 574 657, 574 711, 574 595 697 701
701, 574 583, 574 652 705 583 701 701 697, 574 697, 574 697, 574
697, 574 697, 574 697 701 697 702 702 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — 565 565 — — — — 565 565
— — — 951 — 951 951 — — —
565 — 565 565 — 565 565 — — —
1071 1071 — — — 950 950 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— 718 — — 799 799 772 — 837 837
— — — — — — — 799 799 —
— — 812 812 800 842 842 799 799 772
718 718 799 815 772 — — 796 796 812
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
559 559 — — — — — — — —
71
TPS
— 500 — — 500 500 500 — — —
— — — — — — — — — —
— — — — — — — — — 500
73
500 500 — 500 500 — — — — —
VIM
92A
29527122 29527125 29527128 29527128 29527129 29527129 29527133 29527135 29527140 29527140
29526988 29526988 29526989 29526992 29526992 29526993 29526993 29527117 29527118 29527122
29526957 29526958 29526966 29526966 29526969 29526970 29526970 29526979 29526979 29526984
A/N†
29526924 29526924 29526927 29526936 29526943 29526946 29526946 29526947 29526948 29526956
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4060P HD 4060P B 500R B 500R HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P
HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500R HD 4060P HD 4060 HD 4060 HD 4560P
29527180 29527184 29527184 29527185 29527185 29527195 29527197 29527197 29527198 29527198
29527201 29527201 29527202 29527202 29527203 29527203 29527204 29527213 29527213 29527214
29527214 29527215 29527215 29527216 29527216 29527218 29527223 29527225 29527225 29527227
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 628 629 629 629 629
629 629 628 628 628 628 629 629 629 629
628 628 628 628 628 629 629 629 629 629
629 629 629 629 629 629 629 628 628 629
02
Fill Tube
601 601 601 601 601 600 600 600 600 601
601 601 600 600 600 600 600 600 600 601
601 600 600 600 600 601 601 601 600 600
601 601 601 600 600 601 600 600 600 600
05
93
610 610 610 610 610 609 610 609 609 610
610 610 610 610 609 609 610 610 610 610
610 610 610 609 609 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
739 739 739 739 739 730 714 730 730 744
730 730 730 730 731 731 732 739 739 739
729 714 714 714 714 744 730 730 729 729
730 730 731 729 729 730 729 714 714 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 511 511 511 511 512
512 512 511 511 511 511 511 511 511 512
512 511 511 511 511 512 512 512 511 511
512 512 512 511 511 512 511 511 511 511
15
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641 1639 1640‡ 1701‡‡ 1639
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639 1639‡ 1700‡‡ 1639‡
1640 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1640 1640‡ 1701‡‡ 1639 1639 1640‡ 1701‡‡ 1639
16
20091001
534 534 534 534 534 646 534 540 540 540
534 534 534 534 646 646 540 534 534 534
575 534 534 646 646 534 534 534 534 534
534 534 540 534 534 534 540 575 575 575
20
764 766 766 764 764 766 764 766 766 768
767 767 765 765 766 766 765 764 764 764
764 765 765 766 766 766 764 764 766 766
766 766 766 768 768 765 765 765 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060P HD 4060PR HD 4060PR HD 4060PR
MODEL
29527141 29527141 29527147 29527148 29527148 29527154 29527157 29527166 29527166 29527174
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 512 511 511 512
512 512 512 512 511 511 512 512 512 512
512 512 512 511 511 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — 544 — — — —
— — — — 544 544 — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 — — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 543 545 543 543 545
545 545 545 545 543 543 545 545 545 545
545 545 545 543 543 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 701 701 701 701 597 697 697, 574 697, 574 701, 574
701 701 697, 574 697, 574 654, 574 707, 574 697, 574 697 697 701
583 698 698 653, 574 706, 574 701 701 701 697 697
701 701 701, 574 697 697 701 698 654, 574 707, 574 582
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — 534 — — — —
— — — — 534 534 — — — —
— — — — — — — — — —
— — — — — — — — — —
35
1077 1077 1077 1077 1077 1078 — — — 565
565 565 876 876 1055 1055 — 1077 1077 1077
951 950 950 951 951 — 565 565 565 565
565 565 — 565 565 — — 951 951 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
835 835 835 808 808 772 812 795 795 —
812 812 772 772 772 772 814 808 808 835
799 — — — — 812 842 842 799 799
796 796 815 812 812 796 800 — — 800
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — 541 541 — —
— — — — — — — — — —
71
TPS
— — — — — 500 — — — —
— — 500 500 505 505 500 — — —
— — — — — — — — — —
— — 500 — — — — — — —
73
VIM
93A
29527214 29527215 29527215 29527216 29527216 29527218 29527223 29527225 29527225 29527227
29527201 29527201 29527202 29527202 29527203 29527203 29527204 29527213 29527213 29527214
29527180 29527184 29527184 29527185 29527185 29527195 29527197 29527197 29527198 29527198
A/N†
29527141 29527141 29527147 29527148 29527148 29527154 29527157 29527166 29527166 29527174
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4060PR HD 4060PR
B 500 B 500 HD 4060P HD 4060P HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060PR HD 4560PR HD 4560PR HD 4060 HD 4060
29527237 29527237 29527238 29527239 29527239 29527247 29527247 29527248 29527250 29527250
29527251 29527251 29527261 29527262 29527262 29527263 29527263 29527264 29527264 29527265
29527265 29527270 29527270 29527271 29527271 29527272 29527273 29527273 29527274 29527274
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 628 628 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 628 628 629 628 628
629 629 628 628 628 628 629 629 629 629
02
Fill Tube
600 601 601 601 601 600 601 601 600 600
600 600 600 600 600 600 600 600 600 600
600 600 601 601 601 600 600 601 600 600
601 601 600 600 600 600 601 601 601 601
05
94
610 610 610 610 610 610 610 610 609 609
609 609 610 610 610 609 609 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 730 730 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
714 714 730 748 748 731 731 714 714 714
729 729 714 714 714 714 729 729 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 512 512 511 512 512 511 511
511 511 511 511 511 511 511 511 511 511
511 511 512 512 512 511 511 512 511 511
512 512 511 511 511 511 512 512 512 512
15
1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1639 1641‡ 1702‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
575 540 540 575 575 575 575 575 540 540
534 534 540 540 540 575 575 575 575 575
534 534 534 534 534 645 645 540 646 646
534 534 575 575 575 575 534 534 534 534
20
765 766 766 766 766 768 766 766 764 764
767 767 764 766 766 766 766 766 766 765
767 767 767 767 767 766 766 765 765 765
766 766 766 766 764 764 764 764 767 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P
MODEL
29527229 29527229 29527232 29527232 29527233 29527233 29527234 29527234 29527236 29527236
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 511 511
511 511 512 512 512 511 511 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
544 — — — — — — — — —
— — — — — 544 544 544 544 544
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 543 543
543 543 545 545 545 543 543 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
707 701, 574 701, 574 583 709 582 583 709 697 697
697 697 697 697 697 654 707 654 707 654
697 697 701 701 701 697, 574 697, 574 701 653, 574 706, 574
701 701 653, 574 706, 574 653, 574 706, 574 701 701 701 701
39
Copyright © 2009 Allison Transmission, Inc.
538 — — — — — — — — —
— — — — — 538 538 538 538 538
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 951 951
— — 951 951 951 951 — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
814 — — 796 796 837 795 795 772 772
797 797 772 772 772 772 772 772 772 814
799 799 796 796 796 772 772 796 — —
812 812 — — — — 808 808 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 500 500 — — — — — 500 500
— — 500 500 500 500 500 500 500 500
— — — — — — — — — —
— — — — — — — — — —
73
VIM
94A
29527265 29527270 29527270 29527271 29527271 29527272 29527273 29527273 29527274 29527274
29527251 29527251 29527261 29527262 29527262 29527263 29527263 29527264 29527264 29527265
29527237 29527237 29527238 29527239 29527239 29527247 29527247 29527248 29527250 29527250
29527229 29527229 29527232 29527232 29527233 29527233 29527234 29527234 29527236 29527236
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060R HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R B 500R B 500R
HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P
HD 4060P HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P
29527280 29527281 29527281 29527282 29527282 29527283 29527283 29527284 29527285 29527285
29527287 29527287 29527288 29527288 29527289 29527290 29527290 29527296 29527299 29527299
29527302 29527320 29527321 29527321 29527322 29527322 29527323 29527325 29527326 29527327
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 628 628 628
629 629 629 629 629 629 629 629 628 628
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 601 601 601 601 601 601
600 600 600 600 600 600 600 600 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
95
610 610 610 610 610 610 610 610 610 610
609 609 610 610 609 610 610 610 610 610
609 610 610 609 609 610 610 609 609 609
609 610 610 609 609 609 609 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
732 730 730 730 730 730 731 744 729 730
714 714 714 714 714 714 714 731 714 714
714 714 714 714 714 714 714 714 730 730
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 512 512 512 512 512
511 511 511 511 511 511 511 511 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1640 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639 1639 1639
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡ 1700‡‡ 1640 1639‡ 1700‡‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1641‡ 1702‡‡
1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
16
20091001
540 575 540 540 575 575 540 540 540 540
540 540 540 540 575 575 575 575 540 540
575 575 575 540 540 540 540 575 646 646
575 575 575 540 540 540 540 540 540 575
20
764 766 766 766 766 766 765 768 767 767
764 764 764 764 764 764 764 764 766 766
765 765 765 765 765 765 765 765 766 766
764 764 764 766 766 765 765 765 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060R HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060 HD 4060 HD 4060P HD 4060P HD 4060R
MODEL
29527275 29527276 29527276 29527277 29527277 29527278 29527278 29527279 29527279 29527280
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
511 511 512 512 511 512 512 512 512 512
511 512 512 511 511 512 512 511 511 511
511 512 512 511 511 511 511 512 512 511
25
— — — — — — — — — —
— — — — 544 544 544 — — —
544 544 — — — — — 544 544 544
544 544 544 — — — — — — 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — — —
— 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
543 543 545 545 543 545 545 545 545 545
543 545 545 543 543 545 545 543 543 543
543 545 545 543 543 543 543 545 545 543
34
20091001
697, 574 582 697, 574 697, 574 656 710 701, 574 701, 574 702 702
697 697 697 697 597 654 707 596, 574 701 701
707 654 707 697 697 697 697 597 654 707
597 654 707 697 697 697 697 697 697 654
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — 538 538 538 — — —
538 538 — — — — — 538 534 534
538 538 538 — — — — — — 538
35
— 565 — — — — 922 — — —
— — — — — — — — — —
— — — — — — — — 1078 1078
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 812 799 799 799 799 814 — 800 800
814 814 814 814 814 814 814 812 — —
772 772 799 814 814 814 814 814 835 835
772 772 772 772 772 772 772 772 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 — — —
500 500 500 500 500 500 500 — — —
500 500 — 500 500 500 500 500 500 500
73
500 500 500 500 500 500 500 500 500 500
VIM
95A
29527302 29527320 29527321 29527321 29527322 29527322 29527323 29527325 29527326 29527327
29527287 29527287 29527288 29527288 29527289 29527290 29527290 29527296 29527299 29527299
29527280 29527281 29527281 29527282 29527282 29527283 29527283 29527284 29527285 29527285
A/N†
29527275 29527276 29527276 29527277 29527277 29527278 29527278 29527279 29527279 29527280
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4060P HD 4560P HD 4060PR HD 4560PR HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR
HD 4560 HD 4560 HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060 HD 4060
HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P
29527336 29527342 29527344 29527346 29527348 29527349 29527350 29527350 29527791 29527791
29527792 29527792 29527796 29527796 29527799 29527799 29527894 29527894 29528004 29528004
29528030 29528030 29528032 29528032 29528047 29528047 29528049 29528049 29528050 29528050
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 628 628
628 628 629 629 629 629 628 628 629 629
628 628 629 628 629 628 629 629 629 629
628 629 629 629 629 628 628 628 628 628
02
Fill Tube
601 601 601 601 600 600 600 600 600 600
601 601 601 601 600 600 601 601 600 600
601 600 601 600 601 601 601 601 601 601
600 601 601 600 600 601 600 600 600 600
05
96
610 610 610 610 610 610 609 609 610 610
609 609 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
609 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 730 730 732 732
729 729 729 729 714 714 730 730 714 714
730 743 744 730 729 731 729 729 731 731
743 714 714 714 714 730 730 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 511 511 511 511 511 511
512 512 512 512 511 511 512 512 511 511
512 511 512 511 512 512 512 512 512 512
511 512 512 511 511 512 511 511 511 511
15
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1640 1640 1640 1640 1639 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640 1639‡ 1700‡‡ 1601‡ 1700‡‡ 1640 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
534 534 534 534 534 534 646 646 540 540
534 534 575 575 534 534 540 540 534 534
575 540 534 575 575 534 575 575 575 575
540 575 575 575 575 575 575 575 575 575
20
766 766 768 768 767 767 768 768 767 767
766 766 766 766 766 766 768 768 766 766
764 764 766 764 767 766 766 766 767 767
766 766 766 765 765 766 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
MODEL
29527330 29527331 29527331 29527332 29527332 29527333 29527334 29527334 29527335 29527335
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 511 511 512 512
511 511 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
511 512 512 512 512 512 512 512 512 512
25
— — — — — — 544 544 — —
— — — — — — — — — —
544 — — 544 — — — — 544 544
— — — — — 544 544 544 544 544
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 543 543 545 545
543 543 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
543 545 545 545 545 545 545 545 545 545
34
20091001
701 701 701 701 697 697 652, 574 705, 574 697, 574 697, 574
704 704 655 709 697 697 704, 574 704, 574 697 697
583, 574 697, 574 701 582, 574 583 704, 574 655 709 655, 574 709, 574
697, 574 655 709 652 705 583, 574 652, 574 705, 574 652, 574 705, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — 539 539 — —
— — — — — — — — — —
538 — — 536 — — — — 530 530
— — — — — 538 536 536 538 538
35
— — — — — — 853 853 1047 1047
— — 565 565 — — — — 1085 1085
877 1064 — 877 — — 565 565 — —
1064 — — — — 877 877 877 877 877
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 837 796 796 873 873 772 772 718 718
835 835 812 812 796 796 — — 772 772
717 772 835 718 800 717 837 837 772 772
772 797 797 799 799 772 814 814 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — 501 — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 500 500 500
500 500 — — — — 500 500 500 500
500 500 — 500 — 500 — — 500 500
73
500 — — — — 500 500 500 500 500
VIM
96A
29528030 29528030 29528032 29528032 29528047 29528047 29528049 29528049 29528050 29528050
29527792 29527792 29527796 29527796 29527799 29527799 29527894 29527894 29528004 29528004
29527336 29527342 29527344 29527346 29527348 29527349 29527350 29527350 29527791 29527791
A/N†
29527330 29527331 29527331 29527332 29527332 29527333 29527334 29527334 29527335 29527335
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR
HD 4060 HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4060
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500 B 500 B 500
29528076 29528076 29528077 29528077 29528078 29528078 29528096 29528096 29528098 29528098
29528099 29528099 29528100 29528100 29528101 29528101 29528103 29528103 29528104 29528104
29528109 29528109 29528110 29528110 29528111 29528111 29528120 29528120 29528121 29528121
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 628 628
628 628 629 629 629 629 629 629 628 628
629 629 629 629 629 629 629 629 629 629
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
601 601 601 601 601 601 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 601 601 600 600 601 601 601 601
600 600 601 601 600 600 600 600 601 601
05
97
610 610 610 610 610 610 609 609 609 609
609 609 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
609 609 609 609 610 610 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 729 729 748 748 714 714 714 714
729 729 729 729 730 730 748 748 729 729
729 729 731 731 748 748 744 744 731 731
730 730 729 729 743 743 732 732 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 512 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 512 512 511 511 512 512 512 512
511 511 512 512 511 511 511 511 512 512
15
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡
16
20091001
534 534 534 534 534 534 644 644 645 645
534 534 534 534 534 534 534 534 534 534
540 540 575 575 540 540 534 534 575 575
645 645 534 534 648 648 645 645 540 540
20
766 766 766 766 766 766 768 768 768 768
766 766 764 764 765 765 764 764 765 765
766 766 766 766 766 766 764 764 765 765
764 764 766 766 766 766 768 768 764 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500 B 500 HD 4560 HD 4560 HD 4060P HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P
MODEL
29528051 29528051 29528055 29528055 29528057 29528057 29528070 29528070 29528074 29528074
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 511 511 511 511
511 511 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
511 511 511 511 512 512 511 511 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — 544 544 — — — — 544 544
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 543 543 543 543
543 543 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
543 543 543 543 545 545 543 543 545 545
34
20091001
701 701 701 701 701 701 698, 574 698, 574 698, 574 698, 574
700 700 697 697 697 697 697 697 697 697
698 698 656 710 700, 574 700, 574 701, 574 701, 574 655 709
698 698 704 704 697, 574 697, 574 697, 574 697, 574 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — 950 950 950 950
— — — — 565 565 — — — —
— — — — — — — — 922 922
— — 950 950 1064 1064 839 839 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
795 795 795 795 795 795 — — — —
835 835 808 808 837 837 808 808 814 814
800 800 — — 835 835 777 777 814 814
— — 835 835 718 718 717 717 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — 513 513 — —
71
TPS
— — — — — — — — — —
500 500 — — — — — — 500 500
— — — — 500 500 — — 500 500
— — 500 500 500 500 500 500 — —
73
VIM
97A
29528109 29528109 29528110 29528110 29528111 29528111 29528120 29528120 29528121 29528121
29528099 29528099 29528100 29528100 29528101 29528101 29528103 29528103 29528104 29528104
29528076 29528076 29528077 29528077 29528078 29528078 29528096 29528096 29528098 29528098
A/N†
29528051 29528051 29528055 29528055 29528057 29528057 29528070 29528070 29528074 29528074
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P
HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P
HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P
29528145 29528145 29528146 29528146 29528147 29528147 29528148 29528148 29528149 29528149
29528150 29528151 29528151 29528153 29528153 29528154 29528154 29528170 29528170 29528171
29528171 29528180 29528180 29528181 29528181 29528342 29528342 29528344 29528344 29528345
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 628 628 629
629 629 629 628 628 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 628 628 629 629 629 629
02
Fill Tube
600 601 601 600 600 600 600 601 601 601
601 601 601 600 600 601 601 600 600 600
601 601 600 600 600 600 601 601 600 600
600 600 601 601 600 600 600 600 601 601
05
98
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
744 748 748 744 744 732 732 729 729 744
748 730 730 730 730 729 729 729 729 744
739 739 739 739 739 739 739 739 739 739
739 739 739 739 730 730 729 729 739 739
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 511 511 511 511 512 512 512
512 512 512 511 511 512 512 511 511 511
512 512 511 511 511 511 512 512 511 511
511 511 512 512 511 511 511 511 512 512
15
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
1639 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
540 540 540 534 534 575 575 540 540 540
534 534 534 575 575 575 575 534 534 540
534 534 534 534 534 534 534 534 534 534
534 534 575 575 575 575 540 540 534 534
20
768 766 766 767 767 766 766 766 766 766
764 764 764 765 765 766 766 767 767 768
766 766 766 766 764 764 764 764 764 764
766 766 766 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4560P HD 4560P
MODEL
29528124 29528124 29528125 29528125 29528134 29528134 29528142 29528142 29528144 29528144
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 511 512 512
25
— — — — — 544 544 — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 544 544 — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 545 545
34
20091001
697, 574 702 702 697 697 653, 574 706, 574 701 701 701, 574
701 701 701 653, 574 706, 574 655 709 697 697 697, 574
701 701 697 697 697 697 701 701 697 697
697 697 655 709 652, 574 705, 574 700, 574 700, 574 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 538 538 — — — —
35
565 — — — — 918 918 950 950 565
— — — 951 951 565 565 565 565 565
1077 1077 1077 1077 1077 1077 1077 1077 1077 1077
1077 1077 1090 1090 877 877 — — 1077 1077
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— 800 800 799 799 772 772 812 812 —
808 808 808 797 797 812 812 795 795 —
799 799 835 835 835 835 850 850 850 850
812 812 799 799 727 727 815 815 812 812
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 506 506 — — — —
71
TPS
— — — — — 500 500 — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 500 500 500 500 — —
73
VIM
98A
29528171 29528180 29528180 29528181 29528181 29528342 29528342 29528344 29528344 29528345
29528150 29528151 29528151 29528153 29528153 29528154 29528154 29528170 29528170 29528171
29528145 29528145 29528146 29528146 29528147 29528147 29528148 29528148 29528149 29528149
A/N†
29528124 29528124 29528125 29528125 29528134 29528134 29528142 29528142 29528144 29528144
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
29528364 29528365 29528365 29528366 29528366 29528377 29528377 29528378 29528378 29528379
29528379 29528380 29528380 29528381 29528381 29528382 29528382 29528383 29528383 29528384
29528384 29528390 29528390 29528391 29528391 29528392 29528392 29528393 29528393 29528394
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 629 629 629 629 629 629 629 629 629
629 629 629 629 629 628 628 628 628 628
02
Fill Tube
600 600 600 601 601 601 601 601 601 601
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
601 600 600 600 600 600 600 600 600 600
05
99
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 609 609 610 610 610 610 609 609 610
10
Copyright © 2009 Allison Transmission, Inc.
714 730 730 714 714 729 729 748 748 730
714 714 714 714 714 714 714 714 714 714
714 729 729 748 748 714 714 714 714 714
744 731 731 732 732 714 714 732 732 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 511 511 511 511 511 511 511 511 511
15
1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡
16
20091001
575 540 540 575 575 534 534 534 534 534
540 540 540 575 575 575 575 575 575 575
540 534 534 534 534 540 540 540 540 540
540 540 540 540 540 540 540 645 645 540
20
766 765 765 765 765 766 766 766 766 766
766 765 765 766 766 766 766 765 765 766
764 764 764 764 764 766 766 766 766 766
766 766 766 766 766 765 765 766 766 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060 HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4060 HD 4060P
MODEL
29528345 29528346 29528346 29528348 29528348 29528349 29528349 29528363 29528363 29528364
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 511 511 512 512 512 512 511 511 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 543 543 545 545 545 545 543 543 545
34
20091001
705 697, 574 697, 574 655 709 701 701 701 701 701
697 697 697 652 705 652 705 652 705 652
697 697 697 697 697 697 697 697 697 697
701, 574 698 698 697, 574 697, 574 698, 574 698, 574 697, 574 697, 574 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
565 — — — — 950 950 839 839 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 812 812 799 799 837 837 837 837 837
837 795 795 799 799 873 873 795 795 837
— 808 808 808 808 799 799 873 873 837
— — — 814 814 — — 815 815 —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — 500 500 — — 500 500 —
73
VIM
99A
29528384 29528390 29528390 29528391 29528391 29528392 29528392 29528393 29528393 29528394
29528379 29528380 29528380 29528381 29528381 29528382 29528382 29528383 29528383 29528384
29528364 29528365 29528365 29528366 29528366 29528377 29528377 29528378 29528378 29528379
A/N†
29528345 29528346 29528346 29528348 29528348 29528349 29528349 29528363 29528363 29528364
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560 HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4060 HD 4060 HD 4060
HD 4060 HD 4060P HD 4060P HD 4560P HD 4560 HD 4560 HD 4060P HD 4060P HD 4060PR HD 4060PR
HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560 HD 4560 HD 4560 HD 4560PR HD 4560PR
29528424 29528428 29528428 29528429 29528429 29528434 29528434 29528435 29528435 29528436
29528436 29528439 29528439 29528440 29528443 29528443 29528444 29528444 29528450 29528450
29528451 29528451 29528452 29528452 29528468 29528468 29528470 29528470 29528489 29528489
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 629 629
628 629 629 629 629 629 629 629 628 628
628 629 629 629 629 629 629 628 628 628
629 628 628 629 629 629 629 629 629 628
02
Fill Tube
600 600 600 600 601 601 601 601 601 601
600 600 600 601 601 601 600 600 600 600
601 601 601 601 601 600 600 600 600 600
601 600 600 600 600 600 600 600 600 601
05
100
610 610 610 610 609 609 609 609 610 610
609 610 610 610 609 609 610 610 610 610
609 610 610 610 610 610 610 609 609 609
610 610 610 609 609 610 610 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
730 730 729 729 747 747 729 729 714 714
732 732 732 730 714 714 732 732 731 731
729 739 739 714 714 729 729 732 732 732
730 743 743 731 731 732 732 729 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 512 512 512 512 512
511 511 511 512 512 512 511 511 511 511
512 512 512 512 512 511 511 511 511 511
512 511 511 511 511 511 511 511 511 512
15
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1702‡‡ 1639‡ 1700‡‡ 1640 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡
1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
16
20091001
575 575 540 540 534 534 534 534 575 575
645 540 540 540 534 534 540 540 575 575
534 534 534 534 534 575 575 645 645 645
534 540 540 575 575 540 540 575 575 534
20
765 765 764 764 766 766 766 766 766 766
766 765 765 767 766 766 764 764 766 766
766 766 766 764 764 766 766 766 766 766
766 764 764 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060P HD 4060P HD 4060R HD 4060R HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560
MODEL
29528394 29528397 29528397 29528401 29528401 29528418 29528418 29528422 29528422 29528424
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 511 511 512 512
511 512 512 512 511 511 512 512 512 512
511 512 512 512 512 512 512 511 511 511
512 512 512 511 511 512 512 512 512 511
25
544 544 — — — — — — — —
— — — — — — — — — —
— — — — — 544 544 — — —
— — — 544 544 — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
31
PTO Provision
545 545 545 545 543 543 543 543 545 545
543 545 545 545 543 543 545 545 545 545
543 545 545 545 545 545 545 543 543 543
545 545 545 543 543 545 545 545 545 543
34
20091001
652, 574 705, 574 697, 574 697, 574 703 703 704 704 655 709
697, 574 697, 574 697, 574 704 701 701 697 697 653, 574 706, 574
701 701 701 701 701 653 706 697, 574 697, 574 697, 574
701 697, 574 697, 574 653 706 697 697 652 705 701
39
Copyright © 2009 Allison Transmission, Inc.
538 538 — — — — — — — —
— — — — — — — — — —
— — — — — 529 529 — — —
— — — 536 536 — — — — —
35
877 877 950 950 950 950 — — — —
839 922 922 — — — 922 922 — —
— 1077 1077 — — 1092 1092 839 839 839
— — — — — 922 922 565 565 —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
772 772 799 799 — — 814 814 837 837
796 814 814 800 — — 772 772 800 800
815 835 835 799 799 814 814 799 799 796
837 772 772 835 835 718 718 795 795 815
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 500 — — — — 500 500 — —
500 500 500 — — — 500 500 — —
500 — — — — 500 500 500 500 500
— — — — — 500 500 — — 500
73
VIM
100A
29528451 29528451 29528452 29528452 29528468 29528468 29528470 29528470 29528489 29528489
29528436 29528439 29528439 29528440 29528443 29528443 29528444 29528444 29528450 29528450
29528424 29528428 29528428 29528429 29528429 29528434 29528434 29528435 29528435 29528436
A/N†
29528394 29528397 29528397 29528401 29528401 29528418 29528418 29528422 29528422 29528424
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560P HD 4560P HD 4560 HD 4560 HD 4060P HD 4060P HD 4560PR HD 4560PR
HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500
29528515 29528515 29528516 29528516 29528524 29528524 29528526 29528526 29528527 29528527
29528528 29528528 29529090 29529090 29529107 29529107 29529108 29529108 29529116 29529116
29529121 29529121 29529122 29529122 29529123 29529123 29529124 29529124 29529131 29529131
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 628 628
629 629 629 629 629 629 628 628 628 628
629 629 629 629 628 628 629 629 629 629
629 629 628 628 628 628 629 629 629 629
02
Fill Tube
601 601 601 601 601 601 601 601 600 600
601 601 600 600 600 600 600 600 600 600
600 600 601 601 601 601 600 600 601 601
601 601 601 601 601 601 601 601 601 601
05
101
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
610 610 610 610 609 609 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 748 748 730 730 731 731 714 714
730 730 714 714 730 730 714 714 714 714
748 748 729 729 714 714 730 730 731 731
748 748 731 731 744 744 748 748 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 512 512 512 511 511
512 512 511 511 511 511 511 511 511 511
511 511 512 512 512 512 511 511 512 512
512 512 512 512 512 512 512 512 512 512
15
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
534 534 534 534 534 534 540 540 645 645
534 534 534 534 540 540 575 575 540 540
540 540 540 540 534 534 540 540 575 575
540 540 540 540 540 540 540 540 540 540
20
764 764 764 764 764 764 766 766 766 766
766 766 766 766 766 766 768 768 766 766
766 766 766 766 767 767 766 766 767 767
764 764 768 768 765 765 767 767 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
MODEL
29528499 29528499 29528502 29528502 29528511 29528511 29528513 29528513 29528514 29528514
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 511 511 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
545 545 545 545 543 543 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 701 701 701 701 701 701 701 698 698
701 701 697 697 697, 574 697, 574 653, 574 706, 574 697 697
700 700 704 704 702 702 697, 574 697, 574 655, 574 709, 574
704, 574 704, 574 701, 574 701, 574 704 704 704 704 704 704
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 530 530
— — — — — — — — — —
35
— — — — — — — — 950 950
565 565 — — 1066 1066 951 951 — —
— — — — 950 950 — — — —
— — — — 1077 1077 — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
808 808 808 808 808 808 799 799 — —
796 796 799 799 772 772 — — — —
800 800 800 800 — — 797 797 772 772
717 717 799 799 837 837 800 800 800 800
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
541 541 — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — 500 500 — — — —
— — — — — — — — 500 500
— — 500 500 500 500 — — — —
73
VIM
101A
29529121 29529121 29529122 29529122 29529123 29529123 29529124 29529124 29529131 29529131
29528528 29528528 29529090 29529090 29529107 29529107 29529108 29529108 29529116 29529116
29528515 29528515 29528516 29528516 29528524 29528524 29528526 29528526 29528527 29528527
A/N†
29528499 29528499 29528502 29528502 29528511 29528511 29528513 29528513 29528514 29528514
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560 HD 4560 HD 4060R HD 4060 HD 4060 HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
29529150 29529150 29529151 29529151 29529157 29529157 29529158 29529158 29529159 29529159
29529161 29529161 29529165 29529165 29529167 29529168 29529168 29529176 29529176 29529182
29529182 29529183 29529183 29529184 29529184 29529185 29529185 29529186 29529186 29529187
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
628 628 628 628 628 628 628 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 628 628 629 629 629 629
02
Fill Tube
601 601 601 601 601 601 601 601 601 601
601 601 601 601 600 600 600 601 601 601
601 601 601 601 601 601 601 601 601 601
601 601 601 601 600 600 601 601 601 601
05
102
610 610 610 610 610 610 610 610 610 610
610 610 609 609 609 609 609 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 729 729 729 729 730 730 744 744 714
731 731 729 729 730 730 730 730 730 748
729 729 729 729 730 730 748 748 729 729
730 730 729 729 714 714 739 739 748 748
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 512 512 512 512 512
512 512 512 512 511 511 511 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 511 511 512 512 512 512
15
1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
16
20091001
540 540 540 540 540 540 540 540 540 534
534 534 534 534 646 645 645 534 534 540
575 575 534 534 540 540 540 540 540 540
534 534 534 534 646 646 534 534 540 540
20
767 767 767 767 767 767 767 766 766 764
766 766 766 766 768 768 768 766 766 767
766 766 764 764 767 767 766 766 767 767
765 765 765 765 766 766 765 765 767 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P
MODEL
29529134 29529134 29529135 29529135 29529137 29529137 29529138 29529138 29529140 29529140
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 511 511 511 511 511 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — — — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 543 543 543 543 543 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
704 704 704 704 704 704 704 704 704 701
701, 574 701, 574 701 701 597 698 698 704, 574 704, 574 704
655 709 701 701 704 704 704 704 704 704
701 701 701 701 653, 574 706, 574 701 701 704 704
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
1095 1095 — — — — — — — —
— — 565 565 — — — — — —
565 565 565 565 951 951 1077 1077 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
800 800 800 800 800 800 800 874 874 812
772 772 814 814 — — — 815 815 800
— — 842 842 874 874 800 800 874 874
795 795 795 795 — — 835 835 874 874
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — 541 541 — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
500 500 — — — — — 505 505 —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
102A
29529182 29529183 29529183 29529184 29529184 29529185 29529185 29529186 29529186 29529187
29529161 29529161 29529165 29529165 29529167 29529168 29529168 29529176 29529176 29529182
29529150 29529150 29529151 29529151 29529157 29529157 29529158 29529158 29529159 29529159
A/N†
29529134 29529134 29529135 29529135 29529137 29529137 29529138 29529138 29529140 29529140
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560PR HD 4560PR B 500 B 500 HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P
HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P
29529199 29529200 29529200 29529204 29529204 29529219 29529219 29529220 29529220 29529225
29529225 29529226 29529226 29529227 29529227 29529241 29529241 29529244 29529244 29529245
29529245 29529246 29529246 29529247 29529247 29529253 29529253 29529258 29529258 29529259
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 628 628 629 629 629 629 629 629 629
629 629 629 629 629 628 628 628 628 629
629 629 629 628 628 629 629 629 629 629
629 629 629 628 628 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 601 601 600 600 600
600 600 600 601 601 600 600 600 600 600
601 601 601 600 600 601 601 601 601 600
601 601 601 600 600 600 600 601 601 601
05
103
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 609 609 610 610 610 610 610
610 610 610 609 609 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 730 730 729 729 748 748 729 729 729
730 744 744 730 730 714 714 729 729 729
730 714 714 730 730 748 748 729 729 730
714 748 748 714 714 714 714 748 748 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 512 511 511 511
511 511 511 512 512 511 511 511 511 511
512 512 512 511 511 512 512 512 512 511
512 512 512 511 511 511 511 512 512 512
15
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
534 575 575 534 534 540 540 540 540 540
540 540 540 540 540 540 540 575 575 534
534 575 575 644 644 534 534 540 540 540
534 534 534 540 540 575 575 534 534 534
20
764 765 765 765 765 766 766 766 766 766
766 766 766 766 766 768 768 765 765 764
766 766 766 766 766 767 767 764 764 766
764 765 765 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P
MODEL
29529187 29529192 29529192 29529196 29529196 29529197 29529197 29529198 29529198 29529199
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 511 511 512 512 512 512 512
512 512 512 511 511 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 543 543 545 545 545 545 545
545 545 545 543 543 545 545 545 545 545
34
20091001
697 653 706 697 697 704, 574 704, 574 700 700 700
700 700 700 704 704 698, 574 698, 574 653 706 697
701 656 710 697, 574 697, 574 701 701 701 701 700
701 701 701 699 699 652 705 701 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
565 951 951 565 565 — — — — —
— — — — — 950 950 951 951 565
— — — 1098 1098 — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
842 812 812 837 837 772 772 800 800 800
800 800 800 800 800 — — 812 812 842
799 799 799 799 799 795 795 — — 800
812 796 796 — — 797 797 799 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — 500 500 — — —
— — — — — — — — — —
— — — 505 505 — — — — —
— — — — — — — — — —
73
VIM
103A
29529245 29529246 29529246 29529247 29529247 29529253 29529253 29529258 29529258 29529259
29529225 29529226 29529226 29529227 29529227 29529241 29529241 29529244 29529244 29529245
29529199 29529200 29529200 29529204 29529204 29529219 29529219 29529220 29529220 29529225
A/N†
29529187 29529192 29529192 29529196 29529196 29529197 29529197 29529198 29529198 29529199
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560
HD 4560 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
29529266 29529267 29529267 29529272 29529272 29529273 29529273 29529274 29529274 29529279
29529279 29529666 29529666 29529667 29529667 29529674 29529674 29529675 29529675 29529676
29529676 29529677 29529677 29529678 29529678 29529679 29529679 29529680 29529680 29529681
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
628 628 628 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 628
629 629 629 629 629 628 628 629 629 629
02
Fill Tube
601 601 601 601 601 601 601 601 601 601
601 601 601 600 600 600 600 601 601 601
601 601 601 601 601 600 600 601 601 601
600 600 600 600 600 600 600 601 601 601
05
104
610 610 610 610 610 610 610 610 610 610
609 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 730 730 729 729 729 729 748 748 748
747 747 747 730 730 744 744 729 729 748
731 731 731 731 731 744 744 730 730 747
729 748 748 730 730 730 730 731 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 512 512 512 512 512
512 512 512 511 511 511 511 512 512 512
512 512 512 512 512 511 511 512 512 512
511 511 511 511 511 511 511 512 512 512
15
1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
540 540 540 540 540 540 540 540 540 540
540 540 540 534 534 540 540 540 540 540
540 540 540 575 575 540 540 575 575 540
540 540 540 540 540 540 540 540 540 540
20
766 766 766 766 766 766 766 766 766 766
766 768 768 766 766 764 764 766 766 766
766 766 766 767 767 766 766 767 767 766
766 766 766 766 766 764 764 767 767 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P
MODEL
29529259 29529260 29529260 29529261 29529261 29529262 29529262 29529265 29529265 29529266
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
511 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 511
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — 544 544 — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
543 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 543
545 545 545 545 545 545 545 545 545 545
34
20091001
704 704 704 704 704 704 704 704 704 704
703 703 703 697 697 697, 574 697, 574 704 704 704
704, 574 704, 574 704, 574 656, 574 710, 574 697, 574 697, 574 617 712 703
700 700 700 700 700 698, 574 698, 574 704, 574 704, 574 704, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — 565 565 565 565 — — —
— — — — — 565 565 — — —
— — — — — 876 876 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
800 800 800 874 874 874 874 874 874 874
— — — 795 795 — — 800 800 800
717 772 772 772 772 — — 874 874 —
800 800 800 800 800 718 718 772 772 717
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
500 500 500 500 500 — — — — —
— — — — — 500 500 500 500 500
73
VIM
104A
29529676 29529677 29529677 29529678 29529678 29529679 29529679 29529680 29529680 29529681
29529279 29529666 29529666 29529667 29529667 29529674 29529674 29529675 29529675 29529676
29529266 29529267 29529267 29529272 29529272 29529273 29529273 29529274 29529274 29529279
29529259 29529260 29529260 29529261 29529261 29529262 29529262 29529265 29529265 29529266
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4560 HD 4560 B 500 B 500 B 500R B 500R HD 4060PR HD 4060PR HD 4560PR
HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P B 500 B 500 B 500 B 500 HD 4560P
HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060 HD 4060 HD 4560P HD 4560P HD 4060PR
29529695 29529700 29529700 29529702 29529702 29529704 29529704 29529705 29529705 29529708
29529708 29529709 29529709 29529716 29529716 29529721 29529721 29529723 29529723 29529725
29529725 29529726 29529726 29529727 29529727 29529730 29529730 29529731 29529731 29529733
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 628 628 629 629 628 628 628 628 629
628 628 628 629 629 629 629 628 628 629
629 629 629 629 629 629 629 629 629 628
02
Fill Tube
601 600 600 601 601 600 600 601 601 600
601 601 601 601 601 600 600 600 600 601
600 601 601 600 600 600 600 600 600 601
601 601 601 601 601 601 601 601 601 600
05
105
610 610 610 610 610 609 609 610 610 610
610 610 610 610 610 609 609 609 609 610
610 609 609 609 609 609 609 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 731 731 731 731 739 739 714 714 714
739 731 731 744 744 730 730 730 730 714
730 714 714 729 729 729 729 730 730 739
748 730 730 730 730 731 731 731 731 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 511 512 512 511 511 512 512 511
512 512 512 512 512 511 511 511 511 512
511 512 512 511 511 511 511 511 511 512
512 512 512 512 512 512 512 512 512 511
15
1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡
1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡
1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
534 575 575 540 540 534 534 534 534 575
575 540 540 540 540 644 644 644 644 534
534 540 540 645 645 646 646 575 575 575
540 540 540 540 540 540 540 540 540 534
20
767 767 767 766 766 765 765 764 764 766
767 766 766 768 768 766 766 766 766 767
764 764 764 764 764 764 764 765 765 767
766 766 766 766 766 767 767 768 768 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P
MODEL
29529681 29529682 29529682 29529683 29529683 29529690 29529690 29529691 29529691 29529695
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 511 512 512 512
512 512 512 512 512 511 511 511 511 512
512 511 511 511 511 511 511 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — 544
— — — — — — — — — —
— — — — — — — 544 544 —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660
661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 543 543 545 545 545
545 545 545 545 545 543 543 543 543 545
545 543 543 543 543 543 543 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
701 652, 574 705, 574 704, 574 704, 574 697 697 701 701 652
710, 574 701, 574 701, 574 701, 574 701, 574 697, 574 697, 574 697, 574 697, 574 701
697, 574 702, 574 702, 574 698 698 654 707 652, 574 705, 574 656, 574
704 704 704 704 704 704, 574 704, 574 704, 574 704, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— 529 529 — — — — — — 544
— — — — — — — — — —
— — — — — — — 538 538 —
— — — — — — — — — —
35
— — — — — 1077 1077 — — —
— — — — — — — — — —
876 950 950 — — — — 877 877 —
— — — — — — — — — 876
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 772 772 772 772 835 835 796 796 772
— 814 814 — — 797 797 815 815 837
814 — — — — — — 718 718 —
874 874 874 874 874 717 717 772 772 814
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — 553 553 — — —
71
TPS
— 500 500 500 500 — — — — 500
— — — — — 505 505 505 505 —
500 — — — — — — 500 500 —
— — — — — 500 500 500 500 500
73
VIM
105A
29529725 29529726 29529726 29529727 29529727 29529730 29529730 29529731 29529731 29529733
29529708 29529709 29529709 29529716 29529716 29529721 29529721 29529723 29529723 29529725
29529695 29529700 29529700 29529702 29529702 29529704 29529704 29529705 29529705 29529708
A/N†
29529681 29529682 29529682 29529683 29529683 29529690 29529690 29529691 29529691 29529695
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060 HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060PR
HD 4060PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060PR B 500R B 500R
29529750 29529754 29529754 29529755 29529755 29529760 29529760 29529761 29529761 29529762
29529762 29529770 29529770 29529771 29529771 29529772 29529772 29529773 29529773 29529778
29529778 29529781 29529781 29529782 29529782 29529784 29529785 29529786 29529787 29529787
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 628 628 628 629 629
629 629 629 629 629 629 629 629 629 629
628 629 629 629 629 628 628 629 629 629
629 629 629 629 629 629 629 629 629 628
02
Fill Tube
600 601 601 600 600 601 601 600 600 600
600 601 601 601 601 600 600 600 600 600
600 600 600 600 600 601 601 600 600 600
600 601 601 601 601 601 601 600 600 600
05
106
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
609 610 610 610 610 610 610 609 609 610
610 610 610 610 610 610 610 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
730 739 739 739 739 738 738 738 730 730
714 748 748 729 729 748 748 729 729 730
729 714 714 730 730 747 747 729 729 714
714 744 744 744 744 739 739 714 714 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 511 511 512 512 511 511 511
511 512 512 512 512 511 511 511 511 511
511 511 511 511 511 512 512 511 511 511
511 512 512 512 512 512 512 511 511 511
15
1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640 1640 1640 1641‡ 1702‡‡
1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
16
20091001
575 575 575 534 534 575 575 575 646 646
575 575 575 575 575 575 575 575 575 575
534 575 575 540 540 534 534 645 645 575
575 540 540 540 540 575 575 540 540 534
20
765 766 766 766 766 766 767 766 766 766
766 766 766 766 766 766 766 766 766 765
765 764 764 764 764 768 768 768 768 766
766 764 764 766 766 766 766 766 766 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060
MODEL
29529733 29529741 29529741 29529742 29529742 29529743 29529743 29529745 29529745 29529750
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
511 512 512 512 512 512 512 511 511 512
512 512 512 512 512 512 512 512 512 511
25
544 — — — — 544 544 544 544 544
— — — — — — — — — 544
— — — — — — — — — —
544 — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
31
PTO Provision
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
543 545 545 545 545 545 545 543 543 545
545 545 545 545 545 545 545 545 545 543
34
20091001
705, 574 655 709 697 697 595 595 596 654, 574 707, 574
705 655 709 655 709 652 705 652 705 652, 574
697 652 705 697, 574 697, 574 703, 574 703, 574 697 697 652
705 701, 574 701, 574 701, 574 701, 574 656, 574 710, 574 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
544 — — — — — — — — —
— — — — — — — — — 544
— — — — — — — — — —
544 — — — — — — — — —
35
— 1090 1090 1077 1077 — — — — —
— — — — — — — — — —
— — — — — 950 950 — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
718 835 835 812 812 — — — 797 797
795 874 874 800 800 800 800 800 800 718
814 837 837 799 799 — — 835 835 795
772 — — — — — — 812 812 814
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 — — — — — — — — —
— — — — — — — — — 500
500 — — — — — — — — —
73
500 — — — — — — — — 500
VIM
106A
29529778 29529781 29529781 29529782 29529782 29529784 29529785 29529786 29529787 29529787
29529762 29529770 29529770 29529771 29529771 29529772 29529772 29529773 29529773 29529778
29529750 29529754 29529754 29529755 29529755 29529760 29529760 29529761 29529761 29529762
A/N†
29529733 29529741 29529741 29529742 29529742 29529743 29529743 29529745 29529745 29529750
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR
HD 4560PR HD 4560PR B 500P B 500P B 500PR B 500PR HD 4560P HD 4560P HD 4560P HD 4560P
29529806 29529806 29529807 29529807 29529811 29529811 29529813 29529813 29529814 29529814
29529815 29529815 29529818 29529818 29529819 29529819 29529820 29529820 29529821 29529821
29529822 29529822 29529828 29529828 29529830 29529830 29529833 29529833 29529839 29529839
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 628 628 628 628 629 629 629 629
628 628 629 629 629 629 629 629 629 629
629 629 629 629 629 629 628 628 628 628
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
601 601 600 600 600 600 601 601 601 601
600 600 600 600 600 600 601 601 601 601
600 600 600 600 600 600 601 601 600 600
600 600 601 601 600 600 600 600 601 601
05
107
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 748 731 731 731 731 730 730 730 730
714 714 748 748 729 729 729 729 748 748
730 730 730 730 730 730 714 714 714 714
714 714 748 748 739 739 714 714 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 512 512 512 512
511 511 511 511 511 511 512 512 512 512
511 511 511 511 511 511 512 512 511 511
511 511 512 512 511 511 511 511 512 512
15
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
575 575 534 534 575 575 534 534 534 534
534 534 575 575 575 575 575 575 575 575
534 534 534 534 534 534 645 645 534 534
534 534 575 575 534 534 540 540 540 540
20
766 766 766 766 766 766 764 764 767 767
764 764 766 766 766 766 766 766 766 766
765 765 765 765 765 765 767 767 765 765
768 768 766 766 765 765 764 764 767 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P
MODEL
29529794 29529794 29529795 29529795 29529799 29529799 29529802 29529802 29529804 29529804
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
617 712 697, 574 697, 574 654, 574 707, 574 704, 574 704, 574 701 701
697 697 658 708 658 708 617 712 617 712
697 697 697 697 697 697 702, 574 702, 574 697 697
697 697 617 712 697 697 697 697 704 704
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — 565 565 950 950 — —
— — — — 1077 1077 — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
800 800 799 799 799 799 815 815 837 837
— — 800 800 800 800 800 800 874 874
837 837 837 837 795 795 — — — —
837 837 800 800 835 835 812 812 874 874
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 505 505 — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
107A
29529822 29529822 29529828 29529828 29529830 29529830 29529833 29529833 29529839 29529839
29529815 29529815 29529818 29529818 29529819 29529819 29529820 29529820 29529821 29529821
29529806 29529806 29529807 29529807 29529811 29529811 29529813 29529813 29529814 29529814
A/N†
29529794 29529794 29529795 29529795 29529799 29529799 29529802 29529802 29529804 29529804
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR
HD 4060P HD 4060P HD 4060P HD 4060P B 500 B 500 HD 4560PR HD 4560PR HD 4060P HD 4060P
29530229 29530229 29530233 29530233 29530241 29530241 29530246 29530246 29530251 29530251
29530254 29530254 29530259 29530259 29530263 29530263 29530264 29530264 29530272 29530272
29530273 29530273 29530279 29530279 29530281 29530281 29530283 29530283 29530289 29530289
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 628 628 628 629 629
629 629 629 629 628 628 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 601 601 600 600
600 600 601 601 600 600 600 600 601 601
601 601 600 600 601 601 600 600 601 601
600 600 601 601 600 600 600 600 600 600
05
108
610 610 610 610 609 609 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 730 730 730 730 714 714 748 748
729 729 731 731 730 730 744 744 730 730
739 739 730 730 729 729 729 729 729 729
731 731 748 748 730 730 729 729 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 512 511 511
511 511 512 512 511 511 511 511 512 512
512 512 511 511 512 512 511 511 512 512
511 511 512 512 511 511 511 511 511 511
15
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡
16
20091001
534 534 534 534 644 644 646 646 534 534
534 534 540 540 534 534 540 540 575 575
534 534 540 540 534 534 540 540 534 534
534 534 534 534 540 540 646 646 645 645
20
764 764 764 764 766 766 768 768 765 765
765 765 766 766 766 766 765 765 765 765
767 767 765 765 766 766 767 767 764 764
766 766 765 765 766 766 764 764 768 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R HD 4060P HD 4060P
MODEL
29529840 29529840 29529857 29529857 29530217 29530217 29530218 29530218 29530225 29530225
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 511 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 543 543 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 545 545
34
20091001
697 697 697 697 697, 574 697, 574 656 710 697 697
697 697 704, 574 704, 574 697, 574 697, 574 697, 574 697, 574 655 709
701 701 697 697 701 701 700 700 701 701
697, 574 697, 574 701 701 700 700 654 707 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — 565 565 1098 1098 951 951 — —
565 565 — — 876 876 — — 565 565
1077 1077 — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
795 795 842 842 837 837 — — 812 812
837 837 772 772 718 718 — — 795 795
796 796 814 814 799 799 800 800 795 795
799 799 799 799 772 772 799 799 835 835
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — —
541 541 — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — 505 505 — — — —
— — 500 500 500 500 — — — —
— — 500 500 — — — — — —
— — — — 500 500 — — — —
73
VIM
108A
29530273 29530273 29530279 29530279 29530281 29530281 29530283 29530283 29530289 29530289
29530254 29530254 29530259 29530259 29530263 29530263 29530264 29530264 29530272 29530272
29530229 29530229 29530233 29530233 29530241 29530241 29530246 29530246 29530251 29530251
A/N†
29529840 29529840 29529857 29529857 29530217 29530217 29530218 29530218 29530225 29530225
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060 HD 4560P
HD 4560P HD 4060P HD 4060R HD 4060R HD 4060PR HD 4060PR HD 4060R HD 4060R HD 4060PR HD 4060PR
HD 4060 HD 4060 HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060PR HD 4060PR
29530301 29530301 29530694 29530694 29530698 29530698 29530699 29530699 29530701 29530702
29530702 29530703 29530704 29530704 29530705 29530705 29530708 29530708 29530709 29530709
29530710 29530710 29530711 29530711 29530717 29530717 29530719 29530719 29530723 29530723
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 628 628 629 629 629 629 629 629
628 628 628 628 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 601 601 600 600
601 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 601
600 600 601 601 600 600 600 600 600 600
05
109
609 609 609 609 610 610 610 610 610 610
610 610 609 609 610 610 609 609 610 610
609 609 610 610 610 610 610 610 609 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 729 729 731 731 730 730
730 730 714 714 714 714 714 714 714 714
738 738 731 731 739 739 748 748 730 730
730 730 731 731 730 730 730 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 512 511 511
512 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 512
511 511 512 512 511 511 511 511 511 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1701‡‡ 1639 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639 1640‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
540 540 540 540 575 575 540 540 575 575
540 540 575 575 575 575 575 575 575 575
646 646 540 540 645 645 534 534 540 540
534 534 534 534 534 534 534 534 575 575
20
764 764 766 766 765 765 766 766 766 766
767 766 766 766 766 766 764 764 764 764
764 764 764 764 766 766 765 765 767 767
766 766 766 766 766 766 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR
MODEL
29530294 29530294 29530295 29530295 29530297 29530297 29530298 29530298 29530299 29530299
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 512 512 512 512 512 512
512 512 511 511 512 512 511 511 512 512
511 511 512 512 512 512 512 512 511 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
544 544 — — — — — — — —
— — — — — — — — — —
30
— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 545 545 545 545 545 545
545 545 543 543 545 545 543 543 545 545
543 543 545 545 545 545 545 545 543 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697 652 705 701, 574 701, 574 653, 574 706, 574
704 697, 574 654 707 654 707 654 707 654 707
653, 574 706, 574 697, 574 697, 574 697 697 697 697 697 704
697, 574 697, 574 704 704 697, 574 697, 574 697, 574 697, 574 652, 574 705, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
541 541 — — — — — — — —
— — — — — — — — — —
35
— — — — 565 565 — — — —
— — — — — — — — — —
— — — — 1077 1077 — — — —
876 876 — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
812 812 812 812 795 795 717 717 812 812
800 812 812 812 812 812 812 812 812 812
799 799 799 799 799 799 837 837 718 800
772 772 718 718 799 799 799 799 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 500 — —
— — — — — — — — — —
505 505 — — — — — — 500 —
73
500 500 500 500 — — — — — —
VIM
109A
29530710 29530710 29530711 29530711 29530717 29530717 29530719 29530719 29530723 29530723
29530702 29530703 29530704 29530704 29530705 29530705 29530708 29530708 29530709 29530709
29530301 29530301 29530694 29530694 29530698 29530698 29530699 29530699 29530701 29530702
A/N†
29530294 29530294 29530295 29530295 29530297 29530297 29530298 29530298 29530299 29530299
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060
HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P
29530749 29530749 29530750 29530750 29530755 29530755 29530756 29530756 29530759 29530759
29530760 29530760 29530761 29530761 29530762 29530762 29530768 29530768 29530781 29530781
29530782 29530782 29530783 29530783 29530785 29530785 29530788 29530788 29530789 29530789
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 629 629 629 629 629 629 629 629
628 628 628 628 628 628 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 601 601 601 601 601 601 600 600
601 601 600 600 601 601 600 600 600 600
600 600 601 601 600 600 600 600 601 601
05
110
609 609 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
732 732 732 732 731 731 731 731 732 732
739 739 739 739 714 714 730 730 732 732
730 730 730 730 731 731 729 729 744 744
729 729 714 714 730 730 730 730 731 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 512 512 512 512 512 512 511 511
512 512 511 511 512 512 511 511 511 511
511 511 512 512 511 511 511 511 512 512
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
16
20091001
540 540 575 575 575 575 540 540 540 540
534 534 534 534 534 534 534 534 540 540
534 534 575 575 575 575 540 540 540 540
645 645 540 540 534 534 540 540 540 540
20
766 766 766 766 766 766 766 766 766 766
764 764 764 764 766 766 765 765 765 765
766 766 766 766 766 766 766 766 768 768
766 766 766 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4060 HD 4560P HD 4560P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P
MODEL
29530724 29530724 29530725 29530725 29530726 29530726 29530735 29530735 29530747 29530747
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
543 543 545 545 545 545 545 545 545 545
34
20091001
697, 574 697, 574 654, 574 707, 574 654, 574 707, 574 697, 574 697, 574 697, 574 697, 574
700 700 704 704 701 701 701 701 697, 574 697, 574
704, 574 704, 574 652 705 617, 574 712, 574 697 697 697, 574 697, 574
697, 574 697, 574 702 702 697, 574 697, 574 697 697 702 702
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
1077 1077 1077 1077 — — 565 565 — —
— — — — — — — — — —
— — 950 950 — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 799 799 799 799 799 799 799 799
835 835 835 835 795 795 799 799 799 799
795 795 799 799 796 796 797 797 — —
837 837 — — 797 797 797 797 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
110A
29530782 29530782 29530783 29530783 29530785 29530785 29530788 29530788 29530789 29530789
29530760 29530760 29530761 29530761 29530762 29530762 29530768 29530768 29530781 29530781
29530749 29530749 29530750 29530750 29530755 29530755 29530756 29530756 29530759 29530759
A/N†
29530724 29530724 29530725 29530725 29530726 29530726 29530735 29530735 29530747 29530747
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060
HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR
29530800 29530800 29530801 29530801 29530826 29530826 29530827 29530827 29530828 29530828
29530829 29530829 29530830 29530830 29530831 29530831 29530832 29530832 29530833 29530833
29530834 29530834 29530835 29530835 29530836 29530836 29530837 29530837 29530838 29530838
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
601 601 601 601 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
111
610 610 610 610 610 610 610 610 610 610
609 609 609 609 609 609 609 609 610 610
610 610 610 610 609 609 609 609 609 609
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 732 732
714 714 714 714 714 714 714 714 714 714
748 748 714 714 732 732 732 732 714 714
731 731 714 714 729 729 714 714 744 744
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 512 512 512 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1641‡ 1702‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
540 540 540 540 540 540 540 540 575 575
540 540 540 540 540 540 540 540 540 540
534 534 534 534 540 540 540 540 540 540
646 646 540 540 540 540 575 575 540 540
20
765 765 764 764 766 766 764 764 765 765
765 765 766 766 764 764 765 765 765 765
765 765 768 768 766 766 765 765 764 764
766 766 768 768 765 765 764 764 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P
MODEL
29530792 29530792 29530794 29530794 29530796 29530796 29530798 29530798 29530799 29530799
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 512 512
512 512 512 512 511 511 511 511 511 511
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
543 543 543 543 543 543 543 543 545 545
545 545 545 545 543 543 543 543 543 543
543 543 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697 697 697 697 697 654, 574 707, 574
697 697 697 697 697 697 697 697 697 697
701 701 701 701 697 697 697 697 697 697
652, 574 705, 574 697 697 700 700 652 705 697, 574 697, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
797 797 797 797 799 799 799 799 797 797
797 797 799 799 797 797 799 799 799 799
812 812 873 873 795 795 797 797 799 799
799 799 874 874 800 800 799 799 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
111A
29530834 29530834 29530835 29530835 29530836 29530836 29530837 29530837 29530838 29530838
29530829 29530829 29530830 29530830 29530831 29530831 29530832 29530832 29530833 29530833
29530800 29530800 29530801 29530801 29530826 29530826 29530827 29530827 29530828 29530828
A/N†
29530792 29530792 29530794 29530794 29530796 29530796 29530798 29530798 29530799 29530799
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R HD 4060R
HD 4060R HD 4060R HD 4060R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P
HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P B 500R B 500R HD 4060 HD 4060 HD 4060P
29530844 29530845 29530845 29530846 29530846 29530847 29530847 29530848 29530848 29530849
29530849 29530850 29530850 29530868 29530868 29530869 29530869 29530870 29530870 29530871
29530871 29530872 29530872 29530873 29530873 29530874 29530874 29532382 29532382 29532383
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 628 628 628 628 629
628 628 628 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 628
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 601 601 601 601 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
112
610 610 610 610 610 609 609 609 609 610
609 609 609 610 610 610 610 610 610 610
609 609 609 609 609 609 609 609 609 609
610 610 610 610 610 610 610 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
729 731 731 731 731 739 739 730 730 729
738 738 738 714 714 714 714 730 730 729
714 714 714 714 714 714 714 714 714 738
714 714 714 714 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 512 512 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639 1639‡
16
20091001
540 540 540 540 540 646 646 645 645 540
575 575 575 534 534 534 534 575 575 540
575 575 575 575 575 575 575 575 575 575
575 575 575 575 575 575 575 575 575 575
20
764 768 768 766 766 766 766 767 767 765
766 766 766 766 766 764 764 764 764 764
766 764 764 764 764 765 765 765 765 766
764 764 766 766 765 765 764 764 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060R
MODEL
29530839 29530839 29530840 29530840 29530841 29530841 29530842 29530842 29530843 29530844
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 511 511 511 511 512
511 511 511 512 512 512 512 512 512 512
511 511 511 511 511 511 511 511 511 511
512 512 512 512 512 512 512 512 512 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660
— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — — — — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
31
PTO Provision
545 545 545 545 545 543 543 543 543 545
543 543 543 545 545 545 545 545 545 545
543 543 543 543 543 543 543 543 543 543
545 545 545 545 545 545 545 545 545 543
34
20091001
700 701, 574 701, 574 701, 574 701, 574 653, 574 706, 574 697 697 697
707, 574 654, 574 707, 574 697 697 697 697 658 708 700
707 654 707 654 707 654 707 654 707 654, 574
654 707 654 707 654 707 654 707 582 654
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 544 —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
797 799 799 799 799 799 799 795 795 —
797 795 795 873 873 837 837 797 797 797
799 797 797 799 799 797 797 799 799 797
799 799 799 799 797 797 797 797 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
112A
29530871 29530872 29530872 29530873 29530873 29530874 29530874 29532382 29532382 29532383
29530849 29530850 29530850 29530868 29530868 29530869 29530869 29530870 29530870 29530871
29530844 29530845 29530845 29530846 29530846 29530847 29530847 29530848 29530848 29530849
A/N†
29530839 29530839 29530840 29530840 29530841 29530841 29530842 29530842 29530843 29530844
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR
HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P
HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR
29532392 29532393 29532393 29532394 29532394 29532395 29532395 29532396 29532396 29532397
29532397 29532398 29532398 29532400 29532400 29532402 29532402 29532403 29532403 29532404
29532404 29532405 29532405 29532406 29532406 29532407 29532407 29532408 29532408 29532410
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
629 628 628 629 629 629 629 629 629 628
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 601 601 601 601 600 600 600
601 600 600 600 600 601 601 601 601 600
601 601 601 601 601 601 601 600 600 601
600 600 600 601 601 601 601 601 601 601
05
113
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 730 730 729 729 730 730 730 730 730
731 714 714 739 739 731 731 714 714 729
731 731 731 731 731 731 731 731 731 731
729 714 714 730 730 748 748 731 731 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 512 512 512 512 511 511 511
512 511 511 511 511 512 512 512 512 511
512 512 512 512 512 512 512 511 511 512
511 511 511 512 512 512 512 512 512 512
15
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
540 575 575 540 540 540 540 540 540 575
575 575 575 534 534 540 540 540 540 540
540 540 540 540 540 540 540 575 575 575
540 575 575 575 575 540 540 540 540 534
20
765 765 765 765 765 765 765 766 766 765
767 765 765 767 767 766 766 768 768 765
766 766 766 766 766 768 768 767 767 767
765 768 768 764 764 767 767 767 767 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P
MODEL
29532383 29532384 29532384 29532388 29532388 29532390 29532390 29532391 29532391 29532392
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 653 706 701 701 701 701 697 697 653, 574
710, 574 652 705 697 697 701, 574 701, 574 701 701 697
704, 574 701, 574 701, 574 704, 574 704, 574 704, 574 704, 574 652, 574 705, 574 656, 574
697 654 707 617 712 704 704 704, 574 704, 574 704, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — 1077 1077 — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
812 812 812 797 797 797 797 797 797 797
799 — — 796 796 772 772 874 874 812
795 796 796 799 799 799 799 799 799 799
— 874 874 797 797 874 874 796 796 795
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — 500 500 — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
113A
29532404 29532405 29532405 29532406 29532406 29532407 29532407 29532408 29532408 29532410
29532397 29532398 29532398 29532400 29532400 29532402 29532402 29532403 29532403 29532404
29532392 29532393 29532393 29532394 29532394 29532395 29532395 29532396 29532396 29532397
A/N†
29532383 29532384 29532384 29532388 29532388 29532390 29532390 29532391 29532391 29532392
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P
29532427 29532428 29532428 29532429 29532429 29532430 29532430 29532431 29532431 29532434
29532434 29532435 29532435 29532436 29532436 29532437 29532437 29532438 29532438 29532444
29532444 29532445 29532445 29532446 29532446 29532447 29532447 29532448 29532448 29532449
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 600 600 600 600 600 601
600 600 600 600 600 600 600 600 600 600
601 601 601 601 601 601 601 600 600 600
600 600 600 600 600 600 600 600 600 601
05
114
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 729 729 729 730 730 729 729 729
729 730 730 729 729 729 729 729 729 729
730 729 729 729 729 730 730 730 730 729
730 730 730 729 729 729 729 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 512
511 511 511 511 511 511 511 511 511 511
512 512 512 512 512 512 512 511 511 511
511 511 511 511 511 511 511 511 511 512
15
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
540 540 540 540 540 540 540 540 540 540
540 540 540 575 575 540 540 575 575 540
540 540 540 575 575 575 575 575 575 540
575 540 540 540 540 540 540 540 540 540
20
765 766 766 766 766 766 766 764 764 766
764 764 764 766 766 765 765 765 765 765
766 766 766 766 766 766 766 766 766 764
765 765 765 764 764 765 765 765 765 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P
MODEL
29532410 29532415 29532415 29532416 29532416 29532419 29532419 29532420 29532420 29532427
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697 697 697 697 697 697 701
697 697 697 652 705 697 697 652 705 697
701 701 701 655 709 655 709 652 705 697
706, 574 697 697 697 697 697 697 697 697 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 797 797 812 812 812 812 812 812 812
799 799 799 799 799 799 799 799 799 799
799 799 799 799 799 799 799 799 799 799
797 796 796 796 796 797 797 797 797 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
114A
29532444 29532445 29532445 29532446 29532446 29532447 29532447 29532448 29532448 29532449
29532434 29532435 29532435 29532436 29532436 29532437 29532437 29532438 29532438 29532444
29532427 29532428 29532428 29532429 29532429 29532430 29532430 29532431 29532431 29532434
29532410 29532415 29532415 29532416 29532416 29532419 29532419 29532420 29532420 29532427
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR
HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P
29532454 29532456 29532456 29532457 29532457 29532458 29532458 29532459 29532459 29532460
29532460 29532461 29532461 29532462 29532462 29532465 29532465 29532466 29532466 29532471
29532471 29532488 29532488 29532489 29532489 29532493 29532493 29532495 29532495 29532499
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
628 628 628 628 628 629 629 629 629 629
628 628 628 628 628 628 628 628 628 628
628 628 628 628 628 628 628 628 628 628
02
Fill Tube
600 600 600 600 600 601 601 601 601 600
601 600 600 600 600 601 601 601 601 600
601 600 600 600 600 600 600 601 601 601
601 600 600 600 600 600 600 601 601 601
05
115
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 748 748 730 730 730 730 748 748 739
729 729 729 730 730 714 714 729 729 730
729 730 730 729 729 730 730 730 730 729
729 730 730 730 730 729 729 730 730 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 512 512 512 512 511
512 511 511 511 511 512 512 512 512 511
512 511 511 511 511 511 511 512 512 512
512 511 511 511 511 511 511 512 512 512
15
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡
16
20091001
540 534 534 534 534 540 540 534 534 534
575 540 540 540 540 534 534 575 575 540
575 540 540 575 575 575 575 540 540 575
540 540 540 575 575 575 575 540 540 575
20
764 765 765 766 766 765 765 765 765 765
765 766 766 766 766 765 765 765 765 764
764 765 765 765 765 765 765 765 765 765
766 765 765 764 764 764 764 764 764 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR
MODEL
29532449 29532450 29532450 29532451 29532451 29532452 29532452 29532453 29532453 29532454
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — 544 544 —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
700 697 697 697 697 704 704 701 701 697
709 697 697 697 697 701 701 655 709 700
709 697 697 652 705 652 705 701 701 655
701 697 697 652 705 652, 574 705, 574 701 701 655
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — 1077
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
797 772 772 772 772 800 800 799 799 799
799 799 799 799 799 837 837 — — 797
799 799 799 799 799 799 799 799 799 799
812 812 812 799 799 799 799 799 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
115A
29532471 29532488 29532488 29532489 29532489 29532493 29532493 29532495 29532495 29532499
29532460 29532461 29532461 29532462 29532462 29532465 29532465 29532466 29532466 29532471
29532454 29532456 29532456 29532457 29532457 29532458 29532458 29532459 29532459 29532460
A/N†
29532449 29532450 29532450 29532451 29532451 29532452 29532452 29532453 29532453 29532454
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4060P HD 4060P HD 4060R HD 4060R HD 4560P HD 4560P HD 4060P HD 4060P HD 4060R
HD 4060R HD 4060 HD 4060 HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060 HD 4060 HD 4060
29532509 29532510 29532510 29532511 29532511 29532513 29532513 29532519 29532519 29532520
29532520 29532521 29532521 29532522 29532522 29532523 29532523 29532524 29532524 29532525
29532525 29532528 29532528 29532529 29532529 29532530 29532530 29532531 29532531 29532532
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 628 628 629 629 629
02
Fill Tube
600 601 601 601 601 601 601 600 600 600
600 600 600 600 600 600 600 600 600 600
601 600 600 600 600 601 601 600 600 600
600 600 600 600 600 600 600 601 601 601
05
116
610 610 610 610 610 610 610 609 609 609
609 609 609 609 609 610 610 610 610 610
610 610 610 609 609 610 610 610 610 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
739 714 714 730 730 730 730 744 744 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 512 512 512 512 512 511 511 511
511 511 511 511 511 511 511 511 511 511
512 511 511 511 511 512 512 511 511 511
511 511 511 511 511 511 511 512 512 512
15
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡
1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡
16
20091001
575 534 534 534 534 534 534 534 534 540
575 540 540 540 540 575 575 575 575 575
575 540 540 575 575 540 540 540 540 575
534 540 540 575 575 575 575 540 540 575
20
768 765 765 766 766 765 765 766 766 766
764 764 764 766 766 764 764 766 766 768
764 766 766 766 766 768 768 764 764 764
765 766 766 765 765 765 765 767 767 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560PR
MODEL
29532499 29532500 29532500 29532501 29532501 29532502 29532502 29532506 29532506 29532509
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 511 511 511
511 511 511 511 511 512 512 512 512 512
512 512 512 511 511 512 512 512 512 511
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
544 — — — — 544 544 544 544 —
— — — 544 544 — — — — 544
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — —
— — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 543 543 543
543 543 543 543 543 545 545 545 545 545
545 545 545 543 543 545 545 545 545 543
545 545 545 545 545 545 545 545 545 545
34
20091001
708 701 701 701 701 701 701 697 697 697
707 697 697 697 697 654 707 654 707 658
711 697 697 654 707 701 701 697 697 654
697 697 697 652 705 652, 574 705, 574 701, 574 701, 574 657
39
Copyright © 2009 Allison Transmission, Inc.
538 — — — — — — — — —
538 — — — — 538 538 538 538 538
— — — 538 538 — — — — 538
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
1077 — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
727 — — — — — — — — —
718 718 718 718 718 718 718 718 718 727
797 718 718 718 718 727 727 718 718 718
799 718 718 797 797 799 799 — — 797
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
500 — — — — — — — — —
500 500 500 500 500 500 500 500 500 500
— 500 500 500 500 500 500 500 500 500
— 500 500 — — — — — — —
73
VIM
116A
29532525 29532528 29532528 29532529 29532529 29532530 29532530 29532531 29532531 29532532
29532520 29532521 29532521 29532522 29532522 29532523 29532523 29532524 29532524 29532525
29532509 29532510 29532510 29532511 29532511 29532513 29532513 29532519 29532519 29532520
A/N†
29532499 29532500 29532500 29532501 29532501 29532502 29532502 29532506 29532506 29532509
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4560PR HD 4560PR B 500R B 500R HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR
HD 4560PR HD 4060R HD 4060R HD 4060PR HD 4060PR B 500 B 500 B 500 B 500 B 500
B 500 B 500 B 500 B 500R B 500R B 500R B 500R B 500R B 500R B 500R
29532538 29532539 29532539 29532542 29532542 29532546 29532546 29532548 29532548 29532549
29532549 29532550 29532550 29532551 29532551 29532557 29532557 29532558 29532558 29532559
29532559 29532560 29532560 29532562 29532562 29532563 29532563 29532564 29532564 29532565
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 628 628 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
601 600 600 600 600 600 600 600 600 600
600 601 601 600 600 601 601 600 600 601
600 600 600 600 600 600 600 600 600 600
05
117
609 609 609 609 609 609 609 609 609 609
610 609 609 610 610 609 609 609 609 609
610 610 610 609 609 610 610 610 610 610
609 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 714 714 714 714 714 714 714 714
714 714 714 714 714 714 714 714 714 714
730 714 714 730 730 729 729 729 729 714
714 714 714 714 714 714 714 714 714 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
512 511 511 511 511 511 511 511 511 511
511 512 512 511 511 512 512 511 511 512
511 511 511 511 511 511 511 511 511 511
15
1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡
1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡
1700‡‡ 1639‡ 1700‡‡ 1641 1702 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡
1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡
16
20091001
645 645 645 646 646 646 646 646 646 646
575 575 575 575 575 645 645 645 645 645
540 575 575 646 646 534 534 540 540 575
540 540 540 540 540 540 540 534 534 540
20
766 767 767 764 764 765 765 766 766 767
766 766 766 766 766 764 764 765 765 766
767 764 764 766 766 765 765 765 765 766
766 766 766 766 766 766 766 766 766 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29532532 29532533 29532533 29532534 29532534 29532535 29532535 29532536 29532536 29532538
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 511 511 511 511 511
512 511 511 512 512 511 511 511 511 511
512 512 512 511 511 512 512 512 512 512
511 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— 544 544 544 544 — — — — —
— — — — — — — — — —
30
— — — — — — — — — —
661, 660, 660 — — 661, 660, 660 661, 660, 660 — — — — —
661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 543 543 543 543 543 543
545 543 543 545 545 543 543 543 543 543
545 545 545 543 543 545 545 545 545 545
543 545 545 545 545 545 545 545 545 545
34
20091001
698 697 697 654 707 652 705 654 707 652
709 654 707 652 705 698 698 697 697 698
697 657 711 652, 574 705, 574 701 701 697 697 655
697 697 697 697 697 698 698 697 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— 538 538 539 539 — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — 853 853 — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
718 814 814 772 772 837 837 797 797 —
— — — — — — — — — 718
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
500 500 500 500 500 — — — — —
— — — — — — — — — 500
73
VIM
117A
29532559 29532560 29532560 29532562 29532562 29532563 29532563 29532564 29532564 29532565
29532549 29532550 29532550 29532551 29532551 29532557 29532557 29532558 29532558 29532559
29532538 29532539 29532539 29532542 29532542 29532546 29532546 29532548 29532548 29532549
A/N†
29532532 29532533 29532533 29532534 29532534 29532535 29532535 29532536 29532536 29532538
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4060P HD 4060P
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P B 500R B 500R B 500 B 500
HD 4060P HD 4060P B 500R B 500R B 500R B 500R HD 4060P HD 4060P HD 4560PR HD 4560PR
29532891 29532891 29532892 29532892 29532911 29532911 29532916 29532916 29532919 29532919
29532922 29532922 29532923 29532923 29532925 29532925 29532935 29532935 29532936 29532936
29532937 29532937 29532939 29532939 29532940 29532940 29532941 29532941 29532942 29532942
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 628 628
629 629 628 628 629 629 629 629 629 629
628 628 629 629 628 628 629 629 628 628
629 629 629 628 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 601 601
600 600 601 601 600 600 600 600 600 600
600 600 600 600 601 601 601 601 600 600
600 600 600 600 600 600 600 600 600 600
05
118
610 610 609 609 609 609 610 610 610 610
610 610 610 610 610 610 609 609 609 609
610 610 610 610 610 610 610 610 610 610
609 609 609 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 748 730 730 730 730 744 744 714 714
714 714 739 739 714 714 730 730 730 730
731 731 729 729 714 714 730 730 731 731
714 714 714 714 730 730 729 729 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 512 512
511 511 512 512 511 511 511 511 511 511
511 511 511 511 512 512 512 512 511 511
511 511 511 511 511 511 511 511 511 511
15
1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1702‡‡ 1641‡ 1702‡‡ 1701 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
534 534 646 646 646 646 540 540 575 575
534 534 540 540 540 540 646 646 645 645
534 534 534 534 575 575 575 575 534 534
646 646 646 649 534 534 534 534 540 540
20
766 766 767 767 765 765 764 764 765 765
766 766 765 765 768 768 764 764 764 764
765 765 765 765 764 764 764 764 766 766
767 768 768 768 766 766 764 764 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500R B 500R B 500R HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
MODEL
29532565 29532566 29532566 29532695 29532874 29532874 29532875 29532875 29532878 29532878
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 511 511 511 511 512 512 512 512
512 512 512 512 512 512 511 511 511 511
512 512 512 512 512 512 512 512 512 512
511 511 511 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 543 543 543 543 545 545 545 545
545 545 545 545 545 545 543 543 543 543
545 545 545 545 545 545 545 545 545 545
543 543 543 545 545 545 545 545 545 545
34
20091001
697 697 708 708 708, 574 708, 574 697, 574 697, 574 655 709
700, 574 700, 574 704 704 697 697 654 707 698 698
700, 574 700, 574 697 697 655 709 655 709, 574 697 697
705 654 707 698 697 697 697 697 700 700
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 837 799 799 799 799 — — — —
799 799 837 837 727 727 — — — —
815 815 799 799 — — 796 808 837 837
— — — — 772 772 717 717 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — 500 500 — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
118A
29532937 29532937 29532939 29532939 29532940 29532940 29532941 29532941 29532942 29532942
29532922 29532922 29532923 29532923 29532925 29532925 29532935 29532935 29532936 29532936
29532891 29532891 29532892 29532892 29532911 29532911 29532916 29532916 29532919 29532919
A/N†
29532565 29532566 29532566 29532695 29532874 29532874 29532875 29532875 29532878 29532878
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560 HD 4560 HD 4560 HD 4560
HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560PR B 500R B 500R
B 500 B 500 B 500R B 500R HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060PR HD 4060PR
29532958 29532958 29532962 29532962 29532963 29532963 29532965 29532965 29532966 29532966
29532983 29532983 29532984 29532984 29532985 29532985 29532986 29532986 29532988 29532988
29532989 29532989 29532990 29532990 29532993 29532993 29533001 29533001 29533004 29533004
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 629 629 629 629 628 628
629 629 629 629 629 629 629 629 628 628
629 629 629 629 629 629 628 628 628 628
628 628 628 628 628 628 629 629 628 628
02
Fill Tube
600 600 600 600 601 601 601 601 600 600
601 601 601 601 601 601 601 601 600 600
600 600 600 600 601 601 601 601 601 601
600 600 600 600 600 600 600 600 601 601
05
119
609 609 609 609 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 609 609 609 609
610 610 610 610 610 610 610 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
730 730 729 729 714 714 714 714 730 730
729 729 730 730 730 730 730 730 730 730
729 729 730 730 714 714 732 732 714 714
714 714 731 731 730 730 730 730 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 512 512 512 511 511
512 512 512 512 512 512 512 512 511 511
511 511 511 511 512 512 512 512 512 512
511 511 511 511 511 511 511 511 512 512
15
1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
645 645 646 646 534 534 575 575 575 575
575 575 575 575 575 575 575 575 646 646
575 575 575 575 534 534 534 534 645 645
575 575 534 534 575 575 534 534 534 534
20
768 768 764 764 764 764 766 766 766 766
767 767 767 767 766 766 766 766 768 768
765 765 766 766 766 766 766 766 767 767
764 764 766 766 766 766 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060PR B 500P B 500P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560
MODEL
29532944 29532944 29532945 29532945 29532947 29532947 29532948 29532948 29532956 29532956
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 511 511 511 511
512 512 512 512 512 512 512 512 511 511
25
— — — — — — 544 — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
31
PTO Provision
543 543 543 543 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 543 543 543 543
545 545 545 545 545 545 545 545 543 543
34
20091001
698, 574 698, 574 652, 574 705, 574 701 701 657 711 652 705
617 712 617 712 617 712 617 712 652, 574 705, 574
658 708 653 706 701 701 701 701 702, 574 702, 574
652 705 697 697 653 706 697, 574 697, 574 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — 538 — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — 950 950
— — — — 951 951 — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 799 799 799 799 772 799 837 837
800 800 800 800 800 800 800 800 799 799
797 797 772 772 873 873 772 772 — —
— — 837 837 812 812 797 797 772 772
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — 500 — — —
— — — — — — — — — —
— — — — — — 500 500 — —
— — — — — — — — 500 500
73
VIM
119A
29532989 29532989 29532990 29532990 29532993 29532993 29533001 29533001 29533004 29533004
29532983 29532983 29532984 29532984 29532985 29532985 29532986 29532986 29532988 29532988
29532958 29532958 29532962 29532962 29532963 29532963 29532965 29532965 29532966 29532966
A/N†
29532944 29532944 29532945 29532945 29532947 29532947 29532948 29532948 29532956 29532956
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060R HD 4060R HD 4060 HD 4060 HD 4560P HD 4560P HD 4060PR HD 4060PR
HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560PR HD 4560PR B 500R B 500R HD 4560P HD 4560P
29533046 29533046 29533047 29533047 29533049 29533049 29533050 29533050 29533051 29533051
29533057 29533057 29533058 29533058 29533059 29533059 29533065 29533065 29533066 29533066
29533067 29533067 29533070 29533070 29533071 29533071 29533671 29533671 29533722 29533722
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 629 629
629 629 629 629 629 629 628 628 629 629
629 629 629 629 629 629 629 629 628 628
629 629 629 629 629 629 628 628 628 628
02
Fill Tube
601 601 600 600 601 601 600 600 601 601
600 600 600 600 600 600 601 601 600 600
601 601 600 600 600 600 600 600 600 600
600 600 601 601 600 600 600 600 601 601
05
120
610 610 610 610 610 610 609 609 610 610
610 610 609 609 609 609 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 610 610
10
Copyright © 2009 Allison Transmission, Inc.
730 730 731 731 729 729 738 738 731 731
731 731 730 730 730 730 744 744 729 729
729 729 739 739 729 729 729 729 743 743
714 714 729 729 714 714 714 714 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 512 512 511 511 512 512
511 511 511 511 511 511 512 512 511 511
512 512 511 511 511 511 511 511 511 511
511 511 512 512 511 511 511 511 512 512
15
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
534 534 575 575 575 575 646 646 540 540
540 540 646 646 645 645 540 540 575 575
575 575 534 534 534 534 534 534 534 534
646 646 540 540 540 540 540 540 540 540
20
765 765 766 766 766 766 766 766 767 767
767 767 767 767 767 767 765 765 766 766
765 765 766 766 764 764 765 765 766 766
766 766 765 765 766 766 766 766 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500PR B 500PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060 HD 4060 HD 4560P HD 4560P
MODEL
29533016 29533016 29533035 29533035 29533040 29533040 29533042 29533042 29533044 29533044
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 511 511 512 512
512 512 511 511 511 511 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 511 512 512
25
— — 544 544 — — 544 544 — —
— — 544 544 — — — — — —
— — — — — — — — — —
544 544 — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 543 543 545 545
545 545 543 543 543 543 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 545 545
34
20091001
701 701 652 705 656 710 705, 574 705, 574 704, 574 704, 574
700, 574 700, 574 652, 574 705, 574 697 697 701, 574 701, 574 652 705
617 712 697 697 697 697 697 697 697, 574 697, 574
708, 574 708, 574 704 704 697 697 697, 574 697, 574 702, 574 702, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — 534 534 — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — 1077 1077 — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 837 — — 772 772 835 835 799 799
799 799 799 799 799 799 727 727 799 799
800 800 799 799 717 717 814 814 772 772
814 814 800 800 772 772 — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
514 514 — — — — — — — —
71
TPS
— — — — — — 505 505 — —
— — — — — — — — — —
— — — — — — — — — —
73
505 505 — — 500 500 — — — —
VIM
120A
29533067 29533067 29533070 29533070 29533071 29533071 29533671 29533671 29533722 29533722
29533057 29533057 29533058 29533058 29533059 29533059 29533065 29533065 29533066 29533066
29533046 29533046 29533047 29533047 29533049 29533049 29533050 29533050 29533051 29533051
A/N†
29533016 29533016 29533035 29533035 29533040 29533040 29533042 29533042 29533044 29533044
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR
HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4560 HD 4560 HD 4560P HD 4560P
HD 4060P HD 4060P HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4560P HD 4560P
29533735 29533735 29533736 29533736 29533742 29533742 29533743 29533743 29533745 29533745
29533754 29533754 29533756 29533756 29533762 29533762 29533770 29533770 29533774 29533774
29533780 29533780 29533781 29533781 29533783 29533783 29533786 29533786 29533787 29533787
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 629 629
629 629 629 629 629 629 628 628 628 628
629 629 629 629 629 629 629 629 629 629
628 628 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 601 601 600 600 601 601 601 601
600 600 600 600 600 600 601 601 601 601
600 600 601 601 600 600 601 601 601 601
600 600 600 600 600 600 601 601 600 600
05
121
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 610 610
610 610 610 610 610 610 610 610 610 610
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 714 743 743 730 730 714 714 714 714
730 730 748 748 744 744 730 730 714 714
731 731 731 731 730 730 730 730 730 730
729 729 730 730 730 730 739 739 714 714
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 512 511 511 512 512 512 512
511 511 511 511 511 511 512 512 512 512
511 511 512 512 511 511 512 512 512 512
511 511 511 511 511 511 512 512 511 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
16
20091001
534 534 540 540 575 575 645 645 534 534
534 534 575 575 540 540 534 534 540 540
534 534 540 540 540 540 540 540 575 575
645 645 534 534 575 575 534 534 534 534
20
765 765 767 767 764 764 766 766 766 766
766 766 767 767 768 768 766 766 767 767
766 766 768 768 765 765 768 768 768 768
766 766 764 764 768 768 764 764 768 768
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
B 500 B 500 HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060P HD 4060P
MODEL
29533725 29533725 29533726 29533726 29533727 29533727 29533729 29533729 29533733 29533733
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 511 511 512 512
512 512 512 512 512 512 512 512 512 512
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — 544 544 — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 545 545
545 545 545 545 545 545 545 545 545 545
543 543 545 545 545 545 545 545 545 545
34
20091001
697 697 701, 574 701, 574 653, 574 706, 574 702 702 701 701
697, 574 697, 574 708 708 697, 574 697, 574 704 704 702 702
697 697 704, 574 704, 574 700 700 704 704 712 712
698 698 697, 574 697, 574 708 708 701 701 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — 950 950 — —
— — — — — — — — 950 950
— — — — — — — — — —
— — — — — — 1077 1077 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
873 873 — — 799 799 — — 799 799
812 812 800 800 — — 814 814 — —
796 796 796 796 800 800 874 874 874 874
797 797 796 796 886 886 808 808 795 795
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — 500 500 — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
121A
29533780 29533780 29533781 29533781 29533783 29533783 29533786 29533786 29533787 29533787
29533754 29533754 29533756 29533756 29533762 29533762 29533770 29533770 29533774 29533774
29533735 29533735 29533736 29533736 29533742 29533742 29533743 29533743 29533745 29533745
A/N†
29533725 29533725 29533726 29533726 29533727 29533727 29533729 29533729 29533733 29533733
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560 HD 4560 HD 4060PR HD 4060PR B 500R B 500R
B 500PR B 500PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560P HD 4560P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P
29533818 29533818 29533821 29533821 29533822 29533822 29533834 29533834 29533835 29533835
29533836 29533836 29533839 29533839 29533840 29533840 29533841 29533841 29533843 29533843
29533845 29533845 29533846 29533846 29533849 29533849 29533850 29533850 29533852 29533852
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 628 628 629 629 629 629 629 629
629 629 629 629 628 628 628 628 629 629
628 628 628 628 629 629 629 629 628 628
02
Fill Tube
600 600 600 600 601 601 601 601 600 600
600 600 601 601 600 600 601 601 601 601
601 601 600 600 601 601 600 600 600 600
600 600 600 600 600 600 600 600 600 600
05
122
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 609 609 610 610 609 609
610 610 610 610 610 610 610 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
748 748 743 743 729 729 729 729 731 731
730 730 731 731 729 729 739 739 739 739
714 714 714 714 714 714 729 729 730 730
729 729 729 729 729 729 730 730 743 743
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 512 512 512 511 511
511 511 512 512 511 511 512 512 512 512
512 512 511 511 512 512 511 511 511 511
511 511 511 511 511 511 511 511 511 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
534 534 540 540 534 534 534 534 540 540
646 646 575 575 534 534 575 575 534 534
534 534 575 575 534 534 575 575 646 646
648 648 648 648 575 575 534 534 540 540
20
768 768 768 768 764 764 766 766 767 767
766 766 768 768 765 765 764 764 768 768
765 765 765 765 767 767 764 764 766 766
768 768 765 765 766 766 764 764 767 767
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060 HD 4060
MODEL
29533792 29533792 29533793 29533793 29533808 29533808 29533810 29533810 29533816 29533816
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 511 511 512 512 511 511
512 512 512 512 512 512 512 512 511 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 543 543 545 545 543 543
545 545 545 545 545 545 545 545 543 543
34
20091001
697 697 697, 574 697, 574 701 701 701 701 700, 574 700, 574
653, 574 706, 574 656, 574 710, 574 697 697 655 709 701 701
701 701 652 705 702 702 652, 574 705, 574 653, 574 706, 574
697, 574 697, 574 697, 574 697, 574 652 705 697, 574 697, 574 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — 565 565 — — — —
— — — — — — 1090 1090 1077 1077
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 837 — — 842 842 887 887 812 812
799 799 799 799 799 799 835 835 796 796
795 795 873 873 — — 795 795 799 799
— — — — — — 795 795 797 797
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
122A
29533845 29533845 29533846 29533846 29533849 29533849 29533850 29533850 29533852 29533852
29533836 29533836 29533839 29533839 29533840 29533840 29533841 29533841 29533843 29533843
29533818 29533818 29533821 29533821 29533822 29533822 29533834 29533834 29533835 29533835
A/N†
29533792 29533792 29533793 29533793 29533808 29533808 29533810 29533810 29533816 29533816
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P
HD 4560R HD 4560R HD 4560P HD 4560P HD 4060P HD 4060P HD 4560PR HD 4560PR HD 4560PR HD 4560PR
HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR B 500R B 500R
29534152 29534152 29534153 29534153 29534154 29534154 29534156 29534156 29534157 29534157
29534159 29534159 29534161 29534161 29534167 29534167 29534168 29534168 29534177 29534177
29534191 29534191 29534192 29534192 29534198 29534198 29534201 29534201 29534202 29534202
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 628 628 628 628
628 628 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 628 628 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 601 601 601 601 600 600
601 601 601 601 600 600 601 601 601 601
601 601 601 601 601 601 601 601 600 600
600 600 600 600 601 601 600 600 601 601
05
123
610 610 610 610 610 610 610 610 609 609
609 609 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
748 748 748 748 748 748 730 730 729 729
714 714 730 730 730 730 730 730 731 731
730 730 730 730 731 731 739 739 729 729
729 729 730 730 739 739 730 730 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 512 512 512 512 511 511
512 512 512 512 511 511 512 512 512 512
512 512 512 512 512 512 512 512 511 511
511 511 511 511 512 512 511 511 512 512
15
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
534 534 540 540 534 534 575 575 646 646
575 575 534 534 534 534 575 575 575 575
575 575 575 575 540 540 534 534 540 540
534 534 575 575 575 575 575 575 534 534
20
767 767 767 767 765 765 766 766 764 764
767 767 768 768 764 764 764 764 768 768
766 766 766 766 766 766 766 766 767 767
766 766 766 766 766 766 765 765 765 765
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060 HD 4060 HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4560P HD 4560P
MODEL
29533854 29533854 29533858 29533858 29533863 29533863 29534150 29534150 29534151 29534151
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 511 511
511 511 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
511 511 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 543 543
543 543 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
543 543 545 545 545 545 545 545 545 545
34
20091001
697 697 700 700 701 701 656 710 652 705
657, 574 711, 574 701 701 697, 574 697, 574 655, 574 709, 574 712, 574 712, 574
655 709 655 709 704, 574 704, 574 701 701 700 700
697 697 652 705 655 709 652, 574 705, 574 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
951 951 — — — — — — — —
565 565 565 565 — — 1077 1077 — —
— — — — 1090 1090 — — 565 565
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
799 799 800 800 837 837 812 812 799 799
— — 837 837 812 812 796 796 799 799
837 837 795 795 796 796 799 799 800 800
797 797 797 797 799 799 796 796 812 812
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
541 541 — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
123A
29534191 29534191 29534192 29534192 29534198 29534198 29534201 29534201 29534202 29534202
29534159 29534159 29534161 29534161 29534167 29534167 29534168 29534168 29534177 29534177
29534152 29534152 29534153 29534153 29534154 29534154 29534156 29534156 29534157 29534157
A/N†
29533854 29533854 29533858 29533858 29533863 29533863 29534150 29534150 29534151 29534151
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560 HD 4560
HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560P HD 4560P B 500 B 500
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR
29534218 29534218 29534220 29534220 29534221 29534221 29534222 29534222 29534227 29534227
29534229 29534229 29534233 29534233 29534234 29534234 29534242 29534242 29534243 29534243
29534245 29534245 29534246 29534246 29534247 29534247 29534248 29534248 29534249 29534249
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 628 628
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 601 601 600 600 601 601 600 600
601 601 601 601 601 601 601 601 601 601
601 601 601 601 601 601 601 601 600 600
05
124
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 609 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
731 731 731 731 732 732 731 731 731 731
730 730 730 730 729 729 730 730 730 730
729 729 714 714 714 714 714 714 729 729
738 738 730 730 730 730 730 730 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 512 512 511 511 512 512 511 511
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 511
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
575 575 575 575 575 575 575 575 575 575
575 575 575 575 540 540 534 534 645 645
534 534 575 575 575 575 534 534 534 534
575 575 534 534 534 534 534 534 534 534
20
766 766 764 764 764 764 766 766 766 766
764 764 766 766 764 764 766 766 766 766
765 765 766 766 766 766 767 767 766 766
767 767 766 766 765 765 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P
MODEL
29534203 29534203 29534212 29534212 29534213 29534213 29534215 29534215 29534216 29534216
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 511 511
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 543 543
545 545 545 545 545 545 545 545 545 545
34
20091001
653 706 652 705 654 707 654 707 652 652
652, 574 705, 574 655 709 697 697 701 701 698, 574 698, 574
701 701 655 709 655 709 701 701 701 701
655, 574 709, 574 701 701 701 701 701 701 697 697
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — 565 565 — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — — —
796 796 797 797 — — 799 799 — —
796 796 837 837 812 812 795 795 799 799
— — 795 795 812 812 799 799 795 795
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
124A
29534245 29534245 29534246 29534246 29534247 29534247 29534248 29534248 29534249 29534249
29534229 29534229 29534233 29534233 29534234 29534234 29534242 29534242 29534243 29534243
29534218 29534218 29534220 29534220 29534221 29534221 29534222 29534222 29534227 29534227
29534203 29534203 29534212 29534212 29534213 29534213 29534215 29534215 29534216 29534216
A/N†
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4560PR HD 4560PR HD 4060P HD 4060P HD 4560PR HD 4560PR
HD 4060PR HD 4060PR HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR
29534261 29534261 29534262 29534262 29534263 29534263 29534265 29534265 29534266 29534266
29534267 29534267 29534268 29534268 29534285 29534285 29534288 29534288 29534289 29534289
29534290 29534290 29534291 29534291 29534292 29534292 29534293 29534293 29534294 29534294
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 628 628 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 601 601 600 600 600 600 600 600
601 601 601 601 601 601 600 600 601 601
601 601 601 601 600 600 600 600 601 601
05
125
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
729 729 730 730 729 729 729 729 729 729
731 731 731 731 714 714 743 743 729 729
739 739 730 730 731 731 748 748 714 714
731 731 714 714 731 731 730 730 738 738
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 512 512 511 511 511 511 511 511
512 512 512 512 512 512 511 511 512 512
512 512 512 512 511 511 511 511 512 512
15
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
16
20091001
534 534 534 534 534 534 540 540 575 575
575 575 575 575 575 575 534 534 534 534
575 575 534 534 575 575 540 540 575 575
575 575 540 540 540 540 575 575 575 575
20
764 764 766 766 766 766 766 766 766 766
766 766 767 767 767 767 766 766 765 765
766 766 765 765 766 766 766 766 766 766
766 766 768 768 766 766 767 767 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560PR HD 4560PR HD 4560P HD 4560P HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4560PR HD 4560PR
MODEL
29534251 29534251 29534252 29534252 29534257 29534257 29534258 29534258 29534259 29534259
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
697 697 697 697 697 697 697, 574 697, 574 653 706
653 706 712, 574 712, 574 652 705 697, 574 697, 574 697 697
655, 574 709, 574 701 701 655 709 700 700 655 709
709 709 704 704 698 698 708 708 655, 574 709, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
796 796 799 799 799 799 799 799 799 799
— — 799 799 799 799 799 799 797 797
— — 796 796 — — 874 874 873 873
— — 800 800 — — 874 874 — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
125A
29534290 29534290 29534291 29534291 29534292 29534292 29534293 29534293 29534294 29534294
29534267 29534267 29534268 29534268 29534285 29534285 29534288 29534288 29534289 29534289
29534261 29534261 29534262 29534262 29534263 29534263 29534265 29534265 29534266 29534266
A/N†
29534251 29534251 29534252 29534252 29534257 29534257 29534258 29534258 29534259 29534259
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4560 HD 4560 HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060R HD 4060R
HD 4560PR HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4060PR HD 4060PR
HD 4560P HD 4560P HD 4060PR HD 4060PR B 500 B 500 B 500R B 500R HD 4560PR HD 4560PR
29534300 29534300 29534308 29534308 29534314 29534314 29534315 29534315 29534316 29534316
29534330 29534330 29534333 29534333 29534336 29534336 29534337 29534337 29534338 29534338
29534343 29534343 29534344 29534344 29534346 29534346 29534347 29534347 29534349 29534349
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 628 628 628 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 628 628
02
Fill Tube
601 601 600 600 600 600 600 600 601 601
601 601 600 600 600 600 600 600 600 600
601 601 601 601 601 601 600 600 600 600
600 600 600 600 600 600 600 600 601 601
05
126
610 610 610 610 609 609 609 609 610 610
610 610 610 610 610 610 610 610 610 610
610 610 609 609 610 610 610 610 609 609
610 610 610 610 610 610 610 610 609 609
10
Copyright © 2009 Allison Transmission, Inc.
744 744 731 731 730 730 730 730 714 714
731 731 714 714 729 729 748 748 729 729
729 729 729 729 714 714 731 731 730 730
729 729 729 729 729 729 730 730 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 511 511 511 511 512 512
512 512 511 511 511 511 511 511 511 511
512 512 512 512 512 512 511 511 511 511
511 511 511 511 511 511 511 511 512 512
15
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1641‡ 1702‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1641‡ 1702‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
16
20091001
534 534 575 575 645 645 646 646 575 575
575 575 575 575 534 534 534 534 575 575
575 575 645 645 575 575 575 575 646 646
575 575 575 575 575 575 575 575 534 534
20
766 766 765 765 766 766 766 766 764 764
766 766 764 764 766 766 765 765 764 764
766 766 767 767 767 767 766 766 767 767
766 766 766 766 766 766 766 766 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4560 HD 4560
MODEL
29534295 29534295 29534296 29534296 29534297 29534297 29534298 29534298 29534299 29534299
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 511 511 511 511 512 512
512 512 512 512 512 512 512 512 512 512
512 512 511 511 512 512 512 512 511 511
512 512 512 512 512 512 512 512 511 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — —
31
PTO Provision
545 545 545 545 543 543 543 543 545 545
545 545 545 545 545 545 545 545 545 545
545 545 543 543 545 545 545 545 543 543
545 545 545 545 545 545 545 545 543 543
34
20091001
704 704 652 705 698, 574 698, 574 652, 574 705, 574 655 709
656 710 654 707 697 697 697 697 652 705
656 710 704 704 655 709 652 705 652, 574 705, 574
653 706 653, 574 706, 574 653 706 653 706 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — 799 799 799 799 837 837
— — 797 797 795 795 795 795 796 796
799 799 874 874 799 799 — — 799 799
799 799 799 799 812 812 799 799 797 797
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
126A
29534343 29534343 29534344 29534344 29534346 29534346 29534347 29534347 29534349 29534349
29534330 29534330 29534333 29534333 29534336 29534336 29534337 29534337 29534338 29534338
29534300 29534300 29534308 29534308 29534314 29534314 29534315 29534315 29534316 29534316
A/N†
29534295 29534295 29534296 29534296 29534297 29534297 29534298 29534298 29534299 29534299
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R B 500R HD 4060PR HD 4060PR HD 4560P HD 4560P HD 4060PR HD 4060PR HD 4560P HD 4560P
HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4060P HD 4560P HD 4560P
HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P
29534652 29534652 29534662 29534662 29534663 29534663 29534696 29534696 29534698 29534698
29534711 29534711 29534713 29534713 29534725 29534725 29534732 29534732 29534733 29534733
29534734 29534734 29534735 29534735 29534736 29534736 29534737 29534737 29534738 29534738
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
628 628 628 628 629 629 628 628 629 629
629 629 628 628 628 628 628 628 628 628
02
Fill Tube
601 601 601 601 601 601 600 600 601 601
600 600 600 600 600 600 600 600 601 601
600 600 600 600 601 601 600 600 601 601
601 601 601 601 600 600 601 601 601 601
05
127
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
609 609 610 610 610 610 610 610 610 610
610 610 609 609 609 609 609 609 609 609
10
Copyright © 2009 Allison Transmission, Inc.
739 739 739 739 739 739 739 739 739 739
729 729 729 729 729 729 739 739 739 739
729 729 730 730 730 730 729 729 731 731
743 743 729 729 729 729 729 729 729 729
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 512 512 512 512 511 511 512 512
511 511 511 511 511 511 511 511 512 512
511 511 511 511 512 512 511 511 512 512
512 512 512 512 511 511 512 512 512 512
15
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡
1641‡ 1702‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1639‡ 1700‡‡
1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
16
20091001
534 534 534 534 534 534 534 534 534 534
540 540 540 540 540 540 534 534 534 534
646 646 575 575 534 534 575 575 534 534
540 540 534 534 534 534 534 534 534 534
20
766 766 764 764 764 764 766 766 766 766
765 765 766 766 766 766 765 765 766 766
764 764 766 766 764 764 765 765 764 764
766 766 766 766 765 765 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560 HD 4560 HD 4060 HD 4060 HD 4560 HD 4560 HD 4560 HD 4560
MODEL
29534631 29534631 29534635 29534635 29534636 29534636 29534637 29534637 29534645 29534645
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
511 511 512 512 512 512 512 512 512 512
512 512 511 511 511 511 511 511 511 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — — — — — — —
31
PTO Provision
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
543 543 545 545 545 545 545 545 545 545
545 545 543 543 543 543 543 543 543 543
34
20091001
701 701 701 701 701 701 697 697 701 701
700 700 700 700 697 697 697 697 701 701
654 707 706, 574 706, 574 701 701 706, 574 706, 574 701 701
701, 574 701, 574 701 701 697 697 701 701 701 701
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
837 837 837 837 883 883 837 837 799 799
874 874 874 874 — — 837 837 837 837
799 — 718 718 796 796 797 797 796 796
— — 797 797 797 797 799 799 795 795
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
127A
29534734 29534734 29534735 29534735 29534736 29534736 29534737 29534737 29534738 29534738
29534711 29534711 29534713 29534713 29534725 29534725 29534732 29534732 29534733 29534733
29534652 29534652 29534662 29534662 29534663 29534663 29534696 29534696 29534698 29534698
A/N†
29534631 29534631 29534635 29534635 29534636 29534636 29534637 29534637 29534645 29534645
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060P HD 4060P HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4060 HD 4560P HD 4560P
HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P
B 500R B 500R B 500R B 500R HD 4060P HD 4060PR HD 4560P HD 4060PR HD 4560P HD 4060P
29534744 29534744 29534745 29534745 29534746 29534746 29534747 29534747 29534750 29534750
29534776 29534776 29534795 29534795 29534796 29534796 29534798 29534798 29534799 29534799
29534805 29534805 29534806 29534806 29534825 29534826 29534827 29534828 29535009 29535013
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 628 628 628 629 629 629 629 629 629
629 629 629 629 629 629 628 628 628 628
629 629 628 628 628 628 628 628 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 601 600 601 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 601 601
601 601 601 601 600 600 601 601 601 601
05
128
609 609 609 609 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 609 609 609 609 609 609 610 610
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
739 739 730 730 714 729 729 729 731 730
730 730 729 729 731 731 732 732 731 731
739 739 730 730 732 732 732 732 730 730
739 739 739 739 739 739 739 739 739 739
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 512 511 512 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 512 512
512 512 512 512 511 511 512 512 512 512
15
1641‡ 1702‡‡ 1641‡ 1702‡‡ 1700 1701 1700 1701 1701 1701
1640‡ 1701‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1640‡ 1701‡‡ 1640‡ 1701‡‡
1640‡ 1701‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1641‡ 1702‡‡ 1640‡ 1701‡‡
1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡ 1639‡ 1700‡‡
16
20091001
646 646 646 646 534 575 540 575 540 540
534 534 575 575 575 575 540 540 540 540
534 534 645 645 645 645 645 645 534 534
534 534 534 534 534 534 534 534 575 575
20
766 766 764 764 767 767 765 765 766 766
767 767 764 764 765 765 765 765 764 764
766 766 766 766 766 766 766 766 766 766
766 766 764 764 764 764 765 765 766 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡ TID 1. ‡‡ TID 2.
HD 4560P HD 4560P HD 4560P HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560PR
MODEL
29534739 29534739 29534740 29534740 29534741 29534741 29534742 29534742 29534743 29534743
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 511 511 511 511 511 511 512 512
512 512 512 512 512 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 — — — — — — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
543 543 543 543 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 543 543 543 543 543 543 545 545
545 545 545 545 545 545 545 545 545 545
34
20091001
705 705 705 705 697 708 704 708 704, 574 697, 574
697 697 705 705 707 707 697 697 697 697
697 697 697 697 697, 574 697, 574 697, 574 697, 574 704 704
701 701 701 701 697 697 701 701 709 709
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
565 565 — — — — — — — —
1077 1077 — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — 795 800 874 800 837 799
812 812 797 797 — — — — — —
835 835 795 795 795 795 796 796 — —
812 812 808 808 808 808 837 837 799 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
128A
29534805 29534805 29534806 29534806 29534825 29534826 29534827 29534828 29535009 29535013
29534776 29534776 29534795 29534795 29534796 29534796 29534798 29534798 29534799 29534799
29534744 29534744 29534745 29534745 29534746 29534746 29534747 29534747 29534750 29534750
A/N†
29534739 29534739 29534740 29534740 29534741 29534741 29534742 29534742 29534743 29534743
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500R HD 4560PR HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560 HD 4060P HD 4060P
HD 4060P HD 4560 HD 4060P HD 4560PR B 500R HD 4560P HD 4060P HD 4060P HD 4060P HD 4560
B 500R HD 4060 B 500 HD 4060R B 500 B 500 HD 4060P HD 4560PR HD 4560PR HD 4560PR
29535045 29535047 29535048 29535052 29535055 29535090 29535091 29535122 29535129 29535130
29535131 29535132 29535136 29535143 29535145 29535151 29535152 29535153 29535154 29535159
29535160 29535162 29535171 29535172 29535173 29535174 29535189 29535191 29535192 29535194
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
628 629 629 628 628 628 629 629 629 629
629 628 628 628 629 629 629 629 629 628
628 628 628 629 629 629 629 628 628 629
628 629 629 629 629 628 628 629 628 628
02
Fill Tube
600 600 600 600 600 600 600 601 601 601
600 601 600 601 600 601 600 600 600 601
600 601 600 601 600 600 601 601 600 600
601 600 601 601 601 601 601 600 601 600
05
129
609 609 609 609 609 609 610 610 610 610
610 609 610 610 609 610 610 610 610 609
609 610 609 610 610 610 610 609 610 610
610 610 610 610 610 610 609 609 610 609
10
Copyright © 2009 Allison Transmission, Inc.
714 714 729 730 730 730 729 739 738 729
748 729 744 714 730 739 739 729 739 714
739 739 744 743 748 739 739 729 731 714
729 730 731 730 748 744 730 730 744 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 512 512 512
511 512 511 512 511 512 511 511 511 512
511 512 511 512 511 511 512 512 511 511
512 511 512 512 512 512 512 511 512 511
15
1702 1701 1702 1702 1702 1702 1701 1700 1700 1701
1701 1701 1701 1702 1702 1700 1700 1702 1700 1701
1701 1701 1701 1700 1701 1700 1700 1701 1701 1701
1701 1700 1700 1700 1700 1701 1701 1702 1701 1702
16
20091001
646 540 645 646 645 645 534 575 575 575
540 534 534 646 646 534 534 645 534 534
575 575 540 540 540 534 534 534 540 534
575 540 534 540 575 540 534 646 540 646
20
766 764 764 768 766 766 766 766 766 766
766 766 765 768 767 764 764 768 764 766
764 768 768 765 765 764 766 766 766 764
766 766 765 765 767 765 766 766 765 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4560PR HD 4060P HD 4560P HD 4560P HD 4560PR HD 4560P HD 4560 B 500R HD 4560P B 500R
MODEL
29535016 29535027 29535028 29535030 29535031 29535033 29535036 29535038 29535040 29535042
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
511 511 511 511 511 511 512 512 512 512
512 511 512 512 511 512 512 512 512 511
511 512 511 512 512 512 512 511 512 512
512 512 512 512 512 512 511 511 512 511
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — — — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 — 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 —
— 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 —
31
PTO Provision
543 543 543 543 543 543 545 545 545 545
545 543 545 545 543 545 545 545 545 543
543 545 543 545 545 545 545 543 545 545
545 545 545 545 545 545 543 543 545 543
34
20091001
706, 574 697 698 707 698 587 697, 574 712, 574 712, 574 710, 574
700, 574 704 697, 574 710 708, 574 701 697 697 697 702
706 710, 574 697, 574 701, 574 700, 574 544 701 704 697 697
710, 574 700 701 704 712 704 704 707, 574 704 708, 574
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — 565 565 565 565 — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— 799 — — — — 799 — — 799
799 797 — — 799 — — 837 — —
— — — — 795 883 796 797 — 797
796 799 837 874 874 837 797 797 837 799
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
129A
29535160 29535162 29535171 29535172 29535173 29535174 29535189 29535191 29535192 29535194
29535131 29535132 29535136 29535143 29535145 29535151 29535152 29535153 29535154 29535159
29535045 29535047 29535048 29535052 29535055 29535090 29535091 29535122 29535129 29535130
A/N†
29535016 29535027 29535028 29535030 29535031 29535033 29535036 29535038 29535040 29535042
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4060PR HD 4060PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P HD 4060P HD 4560PR HD 4060PR
HD 4060P HD 4560P HD 4560P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P HD 4560P HD 4060P
HD 4560P HD 4560 B 500PR HD 4060P HD 4560PR HD 4060PR HD 4060PR HD 4060P HD 4060P HD 4060P
29535332 29535333 29535334 29535335 29535336 29535337 29535342 29535352 29535354 29535365
29535366 29535369 29535371 29535375 29535382 29535384 29535387 29535390 29535391 29535392
29535393 29535394 29535403 29535404 29535405 29535412 29535413 29535414 29535418 29535420
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 629 629 629 628 629 628 629 629 629
629 629 628 628 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 628 628 629 629 629
02
Fill Tube
601 601 600 600 601 600 600 600 600 600
600 601 601 600 601 600 600 601 601 600
600 600 600 600 600 600 600 600 601 600
600 600 600 600 600 600 600 600 601 600
05
130
610 609 610 610 610 610 610 610 610 610
610 610 610 609 610 610 610 610 610 610
610 610 610 610 610 610 610 610 610 610
610 610 610 610 610 609 609 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
714 744 730 730 714 714 730 729 729 729
730 744 730 732 729 748 732 744 743 744
731 732 731 731 731 731 739 729 731 730
729 729 730 729 739 730 730 730 730 731
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 512 511 511 512 511 511 511 511 511
511 512 512 511 512 511 511 512 512 511
511 511 511 511 511 511 511 511 512 511
511 511 511 511 511 511 511 511 512 511
15
1700 1700 1702 1700 1701 1701 1701 1701 1700 1701
1701 1700 1700 1701 1700 1701 1701 1700 1700 1700
1701 1701 1701 1701 1701 1701 1702 1700 1701 1701
1701 1701 1701 1701 1700 1702 1702 1700 1700 1701
16
20091001
534 540 646 540 575 575 575 540 534 534
540 540 540 534 534 540 534 540 540 540
575 575 575 575 540 540 645 540 575 575
534 534 575 575 534 645 646 534 540 575
20
764 767 766 767 768 766 764 768 766 765
766 766 766 766 766 765 766 768 766 766
765 764 765 766 765 764 765 767 766 766
764 765 766 766 766 768 766 768 764 764
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
HD 4060P HD 4060P HD 4060PR HD 4060PR HD 4060P HD 4060 B 500R HD 4060P HD 4560P HD 4060PR
MODEL
29535195 29535196 29535197 29535198 29535199 29535200 29535201 29535319 29535328 29535331
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 512 512 512 512 512 512 512
512 512 512 511 512 512 512 512 512 512
512 512 512 512 512 512 512 512 512 512
512 512 512 512 512 511 511 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 545 545 545 545 545 545 545 545
545 545 545 543 545 545 545 545 545 545
545 545 545 545 545 545 545 545 545 545
545 545 545 545 545 543 543 545 545 545
34
20091001
701 704, 574 706, 574 700 711, 574 707 705, 574 700 697 697
700 704, 574 704, 574 700 701 700, 574 697 704, 574 704, 574 700, 574
705 707 707 707 698 698 697 611 712, 574 705, 574
697, 574 697, 574 706, 574 706, 574 697 698 707 697 701 705
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — 565
— — — — — — 565 — — —
— — — — — — — — — —
— — — — — 565 565 — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
808 — 797 874 — 799 795 874 799 795
874 — 799 795 — 796 837 — — —
— — — — — — 837 874 799 812
796 797 799 812 799 — — 837 797 —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
130A
29535393 29535394 29535403 29535404 29535405 29535412 29535413 29535414 29535418 29535420
29535366 29535369 29535371 29535375 29535382 29535384 29535387 29535390 29535391 29535392
29535332 29535333 29535334 29535335 29535336 29535337 29535342 29535352 29535354 29535365
A/N†
29535195 29535196 29535197 29535198 29535199 29535200 29535201 29535319 29535328 29535331
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
HD 4560PR HD 4560PR HD 4060P B 500P B 500P HD 4560P HD 4560 HD 4560 HD 4560 HD 4560
HD 4560 HD 4560P HD 4060P HD 4060PR HD 4060P HD 4060 HD 4560P HD 4060P HD 4060P HD 4560P
HD 4560PR HD 4060 HD 4560P B 500R HD 4060P HD 4060PR HD 4560P HD 4560PR HD 4560P HD 4560P
29535461 29535462 29535463 29535465 29535466 29535468 29535481 29535482 29535483 29535484
29535485 29535494 29535495 29535500 29535505 29535509 29535512 29535515 29535516 29535704
29535705 29535708 29535716 29535717 29535721 29535723 29535725 29535726 29535727 29535730
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
750 750 750 750 750 750 750 750 750 750
01
629 628 628 628 629 628 629 629 628 629
628 629 629 628 629 628 629 629 629 629
629 629 629 629 629 628 628 628 628 628
629 628 629 629 628 628 629 629 629 629
02
Fill Tube
601 600 601 600 600 600 601 601 601 601
601 601 600 600 600 600 601 600 600 601
601 601 600 600 600 601 601 601 601 601
601 601 600 600 601 600 601 600 600 601
05
131
610 609 610 609 610 610 610 610 610 610
609 610 610 610 610 609 610 610 610 610
610 610 610 610 610 610 609 609 609 609
610 610 610 610 609 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
739 729 744 729 739 730 731 731 743 714
748 739 744 730 729 732 714 748 748 739
730 748 729 730 730 747 748 748 748 748
748 732 731 714 729 714 743 744 730 730
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
512 511 512 511 511 511 512 512 512 512
512 512 511 511 511 511 512 511 511 512
512 512 511 511 511 512 512 512 512 512
512 512 511 511 512 511 512 511 511 512
15
1700 1700 1700 1702 1701 1701 1701 1701 1700 1700
1701 1700 1700 1701 1701 1701 1700 1701 1701 1701
1700 1700 1700 1702 1702 1701 1701 1701 1701 1701
1701 1700 1700 1700 1701 1700 1700 1700 1700 1701
16
20091001
575 540 540 646 534 575 540 575 540 534
534 648 540 575 534 540 534 534 534 534
575 575 540 645 645 534 534 534 534 534
534 540 575 534 534 534 540 540 540 575
20
766 766 767 764 766 766 765 766 767 765
766 766 766 764 767 767 768 767 765 766
766 766 766 768 766 766 765 766 766 765
766 764 764 764 766 765 768 767 768 766
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04.
HD 4560P HD 4560P HD 4060PR HD 4060P HD 4560 HD 4060P HD 4560P HD 4060P HD 4060P HD 4560PR
MODEL
29535421 29535424 29535433 29535443 29535447 29535450 29535453 29535454 29535456 29535460
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
512 511 512 511 512 512 512 512 512 512
511 512 512 512 512 511 512 512 512 512
512 512 512 512 512 512 511 511 511 511
512 512 512 512 511 512 512 512 512 512
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
661, 660, 660 — 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
— 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — — — —
661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 — 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660 661, 660, 660
31
PTO Provision
545 543 545 543 545 545 545 545 545 545
543 545 545 545 545 543 545 545 545 545
545 545 545 545 545 545 543 543 543 543
545 545 545 545 543 545 545 545 545 545
34
20091001
712, 574 697 704, 574 706 697 706 704, 574 710, 574 704, 574 701
701 701 700, 574 706 697 697, 574 701 697 697 701
712 712 700 698, 574 698, 574 703 701 701 701 701
701 701, 574 707 697 701 698 704, 574 700, 574 700 712
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
565 — —
— — — — 565 —
— — — — — — — — — —
565 — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — 799 812 837 799 — 812
799 — 799 812 837 812 795 837 795 799
874 874 874 797 797 — 799 795 797 795
837 — — 797 799 — — — 874 874
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
131A
29535705 29535708 29535716 29535717 29535721 29535723 29535725 29535726 29535727 29535730
29535485 29535494 29535495 29535500 29535505 29535509 29535512 29535515 29535516 29535704
29535461 29535462 29535463 29535465 29535466 29535468 29535481 29535482 29535483 29535484
A/N†
29535421 29535424 29535433 29535443 29535447 29535450 29535453 29535454 29535456 29535460
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
4500PRM 4500PRM 4500PRM 4000PRM 4000PRM 4000PRM 4000RM 4000RM 4000RM B 500RM
4000RM B 500RM B 500RM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM 4000PRM
4000PRM 4000PRM 4000PRM 4000RM 4000RM 4000RM 4000RM B 500RM 4000RM 4000RM
29543098††† 29543099††† 29543100††† 29543101††† 29543102††† 29543103††† 29543104††† 29543105††† 29543106††† 29543107‡‡‡
29543108††† 29543109‡‡‡ 29543110‡‡‡ 29543111††† 29543112††† 29543113††† 29543114††† 29543115††† 29543116††† 29543117†††
29543118††† 29543119††† 29543120††† 29543121††† 29543122††† 29543123††† 29543124††† 29543125‡‡‡ 29543126††† 29543127†††
807 807 807 807 807 807 807 807 807 807
750 807 807 807 807 807 807 807 807 807
807 807 807 750 750 750 750 750 750 807
750 750 750 807 807 807 807 807 807 807
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
601 601 601 600 600 600 600 600 600 600
601 601 601 601 601 601 601 601 601 601
05
132
610 610 610 609 609 609 609 609 609 609
609 609 609 610 610 610 610 610 610 610
610 610 610 610 610 610 609 609 609 609
610 610 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
769 769 769 769 769 769 769 769 769 769
714/769 769 769 769 769 769 769 769 769 769
769 769 769 714/769 714/769 714/769 714/769 714/769 714/769 769
714/769 714/769 714/769 769 769 769 769 769 769 769
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
512 512 512 511 511 511 511 511 511 511
512 512 512 512 512 512 512 512 512 512
15
1739 1740 1740 1739 1739 1740 1740 1740 1739 1739
1641 1641 1641 1739 1739 1739 1740 1740 1739 1739
1739 1739 1739 1640 1640 1640 1640 1640 1640 1641
1640 1640 1640 1739 1739 1739 1739 1739 1739 1739
16
20091001
612 612 612 612 612 612 612 612 612 612
612 612 612 612 612 612 612 612 612 612
612 612 612 612 612 612 612 612 612 612
612 612 612 612 612 612 612 612 612 612
20
930 926 928 927 928 927 928 929 927 928
927 928 929 928 929 930 926 928 928 929
928 929 930 928 929 930 927 928 929 926
928 929 930 926 927 928 929 930 926 927
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04. ‡‡‡ See SIL 2-WT-04.
4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM
MODEL
29543088††† 29543089††† 29543090††† 29543091††† 29543092††† 29543093††† 29543094††† 29543095††† 29543096††† 29543097†††
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
544 544 544 543 543 543 543 543 543 543
511 543 543 544 544 544 544 544 544 544
544 544 544 512 512 512 511 511 511 543
512 512 512 544 544 544 544 544 544 544
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
31
PTO Provision
545 545 545 543 543 543 543 543 543 543
543 543 543 545 545 545 545 545 545 545
545 545 545 545 545 545 543 543 543 543
545 545 545 545 545 545 545 545 545 545
34
20091001
849 849 849 816 816 816 816 816 849 849
544/816 816 816 816 816 816 816 816 849 849
853 853 853 544/816 544/816 544/816 544/816 544/816 544/816 816
545/820 545/820 545/820 820 820 820 820 820 853 853
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
132A
29543118 29543119 29543120 29543121 29543122 29543123 29543124 29543125 29543126 29543127
29543108 29543109 29543110 29543111 29543112 29543113 29543114 29543115 29543116 29543117
29543098 29543099 29543100 29543101 29543102 29543103 29543104 29543105 29543106 29543107
A/N†
29543088 29543089 29543090 29543091 29543092 29543093 29543094 29543095 29543096 29543097
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500RM B 500RM 4000PRM 4000PRM 4000PRM 4000PRM B 500RM B 500RM 4000PRRM B 500PRRM
B 500RRM 4000RRM B 500RRM B 500RRM B 500RRM 4000RRM 4000PRRM 4000PRRM 4000RRM 4000RRM
B 500RRM B 500RRM 4500PRRM 4500PRRM B 500RM B 500PRM B 500RM B 500RM B 500RRM B 500RRM
29543138‡‡‡ 29543139‡‡‡ 29543140††† 29543141††† 29543142††† 29543143††† 29543144‡‡‡ 29543145‡‡‡ 29543146††† 29543147‡‡‡
29543148‡‡‡ 29543149††† 29543150‡‡‡ 29543151‡‡‡ 29543152‡‡‡ 29543153††† 29543154††† 29543155††† 29543156††† 29543157†††
29543158‡‡‡ 29543159‡‡‡ 29543160††† 29543161††† 29543175‡‡‡ 29543176‡‡‡ 29543177‡‡‡ 29543178‡‡‡ 29543179‡‡‡ 29543180‡‡‡
807 807 807 807 807 807 807 807 807 807
807 750 807 807 807 750 807 807 807 807
807 807 807 807 807 807 807 807 750 807
807 807 807 750 750 750 807 807 750 807
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
02
Fill Tube
600 600 601 601 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 600 600 600 600 600 600 600
600 600 600 601 601 601 601 601 600 600
05
133
609 609 610 610 609 610 609 609 609 609
609 609 609 609 609 609 610 610 609 609
609 609 610 610 610 610 609 609 610 610
609 609 609 610 610 610 610 610 610 609
10
Copyright © 2009 Allison Transmission, Inc.
769 769 769 769 769 769 769 769 769 769
769 714/769 769 769 769 714/769 769 769 769 769
769 769 769 769 769 769 769 769 714/769 769
769 769 769 714/769 714/769 714/769 769 769 714/769 769
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 511 512 512 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 511 511 511 511 511 511 511
511 511 511 512 512 512 512 512 511 511
15
1740 1740 1739 1739 1641 1739 1740 1740 1641 1740
1641 1641 1641 1641 1641 1640 1739 1739 1739 1740
1641 1641 1739 1739 1739 1739 1740 1740 1640 1641
1740 1740 1740 1640 1640 1641 1739 1739 1640 1641
16
20091001
660 660 662 662 612 612 612 612 646/660 660
646/660 646/660 646/660 646/660 646/660 575/662 662 662 662 660
612 612 612 612 612 612 612 612 575/662 646/660
612 612 612 612 612 612 612 612 612 612
20
928 930 928 930 927 928 927 927 927 927
926 927 928 929 930 928 928 930 928 927
928 930 928 930 928 930 928 928 928 928
927 928 929 928 929 929 928 928 928 926
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ††† See SIL 6-WT-04. ‡‡‡ See SIL 2-WT-04.
4000RM 4000RM B 500RM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4000PRM B 500RM
MODEL
29543128††† 29543129††† 29543130‡‡‡ 29543131††† 29543132††† 29543133††† 29543134††† 29543135††† 29543136††† 29543137‡‡‡
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
543 543 544 544 543 544 543 543 543 543
543 511 543 543 543 511 544 544 543 543
543 543 544 544 544 544 543 543 512 544
543 543 543 512 512 512 544 544 512 543
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
31
PTO Provision
543 543 545 545 543 545 543 543 543 543
543 543 543 543 543 543 545 545 543 543
543 543 545 545 545 545 543 543 545 545
543 543 543 545 545 545 545 545 545 543
34
20091001
861 861 867 867 816 816 816 849 826 861
826 582/826 826 826 826 582/826 861 861 861 861
817 817 817 817 850 850 817 850 582/826 826
849 849 849 588/821 588/821 588/821 821 854 587/817 817
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
133A
29543158 29543159 29543160 29543161 29543175 29543176 29543177 29543178 29543179 29543180
29543148 29543149 29543150 29543151 29543152 29543153 29543154 29543155 29543156 29543157
29543138 29543139 29543140 29543141 29543142 29543143 29543144 29543145 29543146 29543147
A/N†
29543128 29543129 29543130 29543131 29543132 29543133 29543134 29543135 29543136 29543137
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
4000PRM 4000PRM 4000RM 4000RM 4000RM 4000RM 4500PRM 4000PRM 4000PRM 4000PRRM
4000PRRM 4000RRM 4000RRM 4500PRRM 4500PRRM B 500RM B 500RM B 500RM B 500RRM B 500RRM
B 500RRM 4500RM 4000RM 4000PRM 4000PRM 4500PRRM 4500PRM 4500PRM 4500RM B 500RM
29544899 29544900 29544901 29544902 29544903 29544904 29544905 29544906 29544907 29544908
29544909 29544910 29544911 29544912 29544913 29544914 29544915 29544916 29544917 29544918
29544919 29549560 29549632 29549633 29549634 29549635 29549636 29549637 29549638 29549639
833 833 833 833 833 833 833 833 833 833
833 833 833 833 833 833 833 833 833 833
833 833 833 833 833 833 833 833 833 833
750 750 833 833 833 833 833 833 833 833
01
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 629 629 629 629 629 629 629 629 629
629 628 629 629 629 629 629 629 629 629
02
Fill Tube
600 601 600 600 600 600 601 601 601 600
600 600 600 601 601 600 600 600 600 600
600 600 600 600 600 600 601 600 600 600
600 600 601 601 601 601 601 600 600 600
05
134
609 609 609 610 610 610 610 610 609 609
610 609 609 610 610 609 609 609 609 609
610 610 609 609 609 609 610 610 610 610
609 609 610 610 610 610 610 610 610 610
10
Copyright © 2009 Allison Transmission, Inc.
801 801 801 801 801 801 801 801 801 801
801 801 801 801 801 801 801 801 801 801
801 801 801 801 801 801 801 801 801 801
730 771 801 801 801 801 801 801 801 801
08
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
1005 1005 1005 1005 1005 1005 1005 1005 1005 1005
14
511 512 511 511 511 511 512 512 512 511
511 511 511 512 512 511 511 511 511 511
511 511 511 511 511 511 512 511 511 511
511 511 512 512 512 512 512 511 511 511
15
1822 1821 1848 1848 1848 1848 1848 1848 1848 1849
1821 1821 1822 1821 1821 1822 1822 1822 1822 1822
1822 1822 1821 1821 1822 1822 1821 1821 1821 1821
1702 1702 1821 1821 1821 1821 1821 1821 1821 1821
16
20091001
660 612 612 612 612 662 612 612 612 612
662 662 660 662 662 612 612 612 660 660
612 612 612 612 612 612 612 612 612 662
646 645 612 612 612 612 612 612 612 612
20
930 930 928 930 928 928 930 928 928 928
930 928 927 928 930 927 929 928 927 928
926 928 927 928 927 928 928 928 930 928
766 928 926 927 928 929 930 928 929 930
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate. ‡‡‡ See SIL 2-WT-04.
B 500RRM B 500RM 4500PRM 4500PRM 4500PRM 4500PRM 4500PRM 4000PRM 4000PRM 4000PRM
MODEL
29543969 29543970 29544891 29544892 29544893 29544894 29544895 29544896 29544897 29544898
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
545 545 545 546 546 546 546 546 545 545
546 545 545 546 546 545 545 545 545 545
546 546 545 545 545 545 546 546 546 546
511 532 546 546 546 546 546 546 546 546
25
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
30
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
31
PTO Provision
543 543 543 545 545 545 545 545 543 543
545 543 543 545 545 543 543 543 543 543
545 545 543 543 543 543 545 545 545 545
543 543 545 545 545 545 545 545 545 545
34
20091001
917 853 849 849 849 933 853 853 853 850
917 917 917 867 867 849 849 850 917 917
849 849 849 849 849 849 854 850 850 917
662 698 853 853 853 853 853 849 849 849
39
Copyright © 2009 Allison Transmission, Inc.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
35
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
71
TPS
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
— — — — — — — — — —
73
VIM
134A
29544919 29549560 29549632 29549633 29549634 29549635 29549636 29549637 29549638 29549639
29544909 29544910 29544911 29544912 29544913 29544914 29544915 29544916 29544917 29544918
29544899 29544900 29544901 29544902 29544903 29544904 29544905 29544906 29544907 29544908
A/N†
29543969 20543970 29544891 29544892 29544893 29544894 29544895 29544896 29544897 29544898
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
TRANSMISSION ASSEMBLY NUMBER INDEX
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
B 500RM B 500RRM
MODEL
833 833
01
629 629
02
Fill Tube
600 600
05
135
609 609
10
Copyright © 2009 Allison Transmission, Inc.
801 801
08
1005 1005
14 511 511
15 1849 1849
16
20091001
612 660
20 927 930
21
Front Main P2 Control Oil Torque Supprt/ P1 Shaft Flange Pump Planet Planet Valve Cooler Cnvrtr
† Assembly Number—Found On Your Transmission Nameplate.
29549640 29549641
A/N†
Main Hsg
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
PARTS CATALOG PC2456EN
TRANSMISSION ASSEMBLY NUMBER INDEX
PARTS CATALOG PC2456EN
545 545
25 — —
30 — —
31
PTO Provision 543 543
34
20091001
849 933
39
Copyright © 2009 Allison Transmission, Inc.
— —
35 — —
70
P3 Planet/ Cnvrtr Rtrdr Cover/ Wiring Hsg Contrls Rtrdr Harness
† Assembly Number—Found On Your Transmission Nameplate.
— —
24
Flex- RotatRtrdr plate/ ing Adapter Clutch Accum — —
71
TPS
— —
73
VIM
135A
A/N†
29549640 29549641
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission. Note: Section 72 is not assembly number or group specific. See Section 72 for replacement part instructions.
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
A/N
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
NOTES
01–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
3 6
01
2 4
5
1
10 7 8
9
22
20
11 21
17
12
16
13 14 15 23
18
24
47
25 19
26 46
42
27
39
41
40
28 38 31
36 37
32 33 34 35
44
30
29
43
45 V04763.04.00
Figure 01A. Main Housing
20091001
Copyright © 2009 Allison Transmission, Inc.
01–1.2
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
3
2 4
1 5 6 7 8
14
11 15 9
10 12
21
16 26
13 17
22 27
29
28
18 30
31 32
34 33
24
19
20
23
25 V09822.00.00
Figure 01B. Main Housing
01–1.3
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 01-722 Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 1 2 3 4 5 6 7 7 8 9 10 11
11 12
12 13 14 15
16 17 18 19 20 21 22
NOMENCLATURE Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P1 Planetary Ring. Used Prior To S/N 6610129798. Service With 29543238 Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P1 Planetary Ring. Used Only With 29542201 Thrust Plates. Used Starting With S/N 6610129798. . . . . . . . . . . . . . Plate, C3 Clutch Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . Plate, Piston Return. 29501426 Return Plate Must Be Used With 29515628 Spring Assembly. Service 29501426 Return Plate And 29515628 Spring Assembly With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, C3 Spring. 29515628 Spring Assembly Must Be Used With 29539518 Piston Assembly And 29501426 Piston Return Plate. See SIL 12-WT-95. Service 29515628 Spring Assembly And 29501426 Return Plate With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, C3 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . Piston Assembly, C3 Clutch. 29539518 Piston Assembly Must Be Used With 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rivet, 3 OD x 6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C4 Clutch Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . Spring Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 29507883 ** 11515469 29542202 ** 29507815 29542201 11506706
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 14 1 1 4 12
14
28
56
2 4 24
4 8 48
8 16 96
01
29505630
1
1
2
4
29542339
1
1
2
4
29529291 29536349 29506206
5 4 4
20 16 8
40 32 16
80 64 32
29542644 29541014
1 1
4 4
8 8
16 16
29542644 29542643
1 1
2 2
4 4
8 8
29515625 ***
1
29507879 ***
1
29539518 29542203 ** 11506706 29542201 29505691 29536349
1 1 12 4 1 5
4
8
16
12 4 1 20
24 8 2 40
48 16 4 80
5 4
20 8
40 16
80 32
29529291 29506206
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
01–2.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 01-722
(cont’d)
Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 23
23 24
24 25 26 27
28 29
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
45
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Plate, Piston Return. 29501426 Return Plate Must Be Used With 29515628 Spring Assembly. Service 29501426 Return Plate And 29515628 Spring Assembly With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . 29542644 Plate, Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541014 Retainer Assembly, C4 Spring. 29515628 Spring Assembly Must Be Used With 29539518 Piston Assembly And 29501426 Piston Return Plate. See SIL 12-WT-95. Service 29515628 Spring Assembly And 29501426 Return Plate With 29542644 Tapered Piston Return Plate Kit. See SIL 9-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542644 Retainer Assembly, C4 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542643 Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29515625 Sealring. Service With 29539518 Piston Assembly And 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . 29507879 Piston Assembly, C4 Clutch. 29539518 Piston Assembly Must Be Used With 29515628 Spring Assembly. See SIL 12-WT-95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539518 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505690 Plate, C5 Clutch Friction. Prior To S/N 6610007954, Replace 29505764 C5 Friction Plate With 29541825 C5 Friction Plate. See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . 29541825 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505771 Bolt, M5 x 0.8 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515355 Cover, Connector Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502002 Connector Assembly, 24-Way Feedthrough . . . . . . . . . . . . . . . . . . . . . 12129810 Seal, 24-Way Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514674 Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . 29547827 Screw, No. 14 x 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141445 Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537507 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511508 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 Housing, Main. Used Starting With S/N 6610002667. When Replacing 29503911 Main Housing, Also Order 29519127 External Harness Kit And 29529475 Feedthrough Harness. See SIL 45-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599
1 1
4 4
8 8
16 16
1 1
2 2
4 4
8 8
1 1
4 1
8 2
16 4
8 9 2 1 1 1 14 1 1 1 1 1 1 1 1
8 9 12 1 2 1 14 1 1 1 1 1 1 2 2
16 18 24 2 4 2 28 2 2 2 2 2 2 4 4
32 36 48 4 8 4 56 4 4 4 4 4 4 8 8
***
1
***
1
* *
1 12
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
01–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 01-722
(cont’d)
Main Housing, Figure 01A See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 46 47
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354
3 3
3 6
6 12
12 24
01
GROUP 01-722A Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 33
Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196
1
2
4
8
1 3 2 1 1
2
4
8
8
8
16
32
8
8
16
32
GROUP 01-722B Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 33 NI NI NI NI
Connector Assembly, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092196 Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Clamp, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Bracket, Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** Harness Assembly, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ***
GROUP 01-750 Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 13–14 25–26 29
29
31–34 44
Not Used In This Group. Not Used In This Group. Plate, C5 Clutch Friction. Used From S/N 6610007954 To S/N 6610027070. When Rebuilding Transmissions Prior To S/N 6610007954, Replace 29505764 C5 Friction Plate With 29541825 C5 Friction Plate. See SIL 8-WT-96. 29541825 C5 Friction Plate Must Be Used With Either 29505637 Close Ratio P3 Ring Gear Or 29507716 Wide Ratio P3 Ring Gear. See SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . 29541825 Plate, C5 Clutch Friction. Used Starting With S/N 6610027070. Must Be Used With 29534835 Wide Ratio P3 Ring Gear Or 29534836 Close Ratio P3 Ring Gear. See SIL 3-WT-98 And SIL 12-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Not Used In This Group. Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *
1
* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
NI — Not Illustrated 20091001
Copyright © 2009 Allison Transmission, Inc.
01–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 01-807 Main Housing, Figure 01A Same As Group 01-722, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 1 8 13–14 21 25–26 29 30 31–34 44
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Clutch Assembly, C3/C4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536668 ** Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Not Used In This Group. Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Not Used In This Group. Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 Not Used In This Group. Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 *
1 5
20
40
80
5
20
40
80
8 9
8 9
16 18
32 36
14
28
56
2 6 1 20 20 4 4
4 12 2 40 40 8 8
8 24 4 80 80 16 16
6 1 20 20 4 4 1 8 9 6 3 2
12 2 40 40 8 8 2 16 18 12 6 4
24 4 80 80 16 16 4 32 36 24 12 8
2 1 1
4 2 2
8 4 4
1
GROUP 01-833 Main Housing, Figure 01B See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Clutch Assembly, C3/C4. See SIL 15-WT-05. . . . . . . . . . . . . . . . . . . . . 29542501 Bolt, Flange Hd, M10 x 1.5 x 100 mm . . . . . . . . . . . . . . . . . . . . . . 11515469 Backplate Assembly, C3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542510 Backplate Assembly, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 29542511 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 Gear, P1 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542339 Plate, C3 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Plate, C3 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 Plate Assembly, C3 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 Piston Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 Housing Assembly, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542507 Plate, P1 Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540398 Housing, C3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542508 Plate, C4 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542506 Plate, C4 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536340 Plate Assembly, C4 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . . 29542504 Piston Assembly, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542503 Housing, C4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542502 Plate, C5 Clutch Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536341 Plate, C5 Clutch Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536350 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Bracket, Converter Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515617 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544593 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544592 Insert, Recoil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541599 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Sensor Assembly, Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543435 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383
** **
**
* *
1 14 1 1 6 1 5 5 1 1 1 6 1 6 5 1 1 1 8 9 3 3 1 1 12 1 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
01–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 01-833
(cont’d)
Main Housing, Figure 01B See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. REF NO. 29 30 31 31 32 33 34
NOMENCLATURE Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Identification. See SIL 19-TR-05. . . . . . . . . . . . . . . . . . . . . . . . . Plate, Identification (Hungary). See SIL 19-TR-05. . . . . . . . . . . . . . . . . Screw, No. 14 x 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Internal Harness Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29511508 29537507 29547827 29547855 141445 11514355 29543436
1 1 1 1 1 14 1
1 1 1 1 1 14 1
2 2 2 2 2 28 2
4 4 4 4 4 56 4
1
2
4
8
GROUP 01-834 Main Housing, Figure 01B Anodized Same As Group 01-833, Except For Parts Listed Below. See SIL 4-WT-06 For Important C3/C4 Clutch Service Information. 23
Housing Assembly, Main, Anodized. Service With 29544598 Housing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542513
20091001
Copyright © 2009 Allison Transmission, Inc.
01–2.5
01
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
5
1 2
7 6
4
3
8
V03911.01.00
Figure 02. Fill Tube
02–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 02-602 Fill Tube, Figure 02 REF NO. 1 2 3 4 5 6 7 8
NOMENCLATURE Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Fill Tube. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Tapping, M8 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
PART NO. 29519212 29506327 29546229 23049200 29518117 29507755 29519212
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1
2 2 4 1 1 2 2
4 4 8 2 2 4 4
8 8 16 4 4 8 8
1
2
4
8
1
2
4
8
1
2
4
8
GROUP 02-621 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 4–6 8
Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729
GROUP 02-624 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 4–5 8
Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729
GROUP 02-627 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 1–2 4–5 8
Not Used In This Group. Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729
GROUP 02-628 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. 1–2
Not Used In This Group.
20091001
Copyright © 2009 Allison Transmission, Inc.
02–2.1
02
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 02-629 Fill Tube, Figure 02 Same As Group 02-602, Except For Parts Listed Below. REF NO. 1–2 4–7 8
NOMENCLATURE
PART NO.
Not Used In This Group. Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512729
02–2.2
Copyright © 2009 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
2
4
20091001
8
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
05 4 1 5
2 6
3
7
8
V05510
Figure 05A. Main Shaft (Close Ratio)
20091001
Copyright © 2009 Allison Transmission, Inc.
05–1.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
4
1 5
2 6
3
7
V03632
Figure 05B. Main Shaft (Wide Ratio)
05–1.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 05-600
\
Main Shaft, Figure 05A Close Ratio REF NO. 1 1 1 1 1 1 1 2 3 4 5 6 7 8
NOMENCLATURE Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29501117 29501118 29501119 29501120 29501121 29501122 29512774 29514684 29507873 ** 29507871 29505608 29549768 29514151 29542205
AR AR AR AR AR AR AR 1 1 1 1 1 1 1
29503218 29503219 29503220 29503221 29503222 29503223 29503224 29503225 29507874 ** 29507871 29505607 29542825 29542515
AR AR AR AR AR AR AR 1 1 1 1 1 1
1
2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8
4 2 2 2 2
8 4 4 4 4
16 8 8 8 8
2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8
4 2 2 2
8 4 4 4
16 8 8 8
2
4
8
GROUP 05-601 Main Shaft, Figure 05B Wide Ratio 1 1 1 1 1 1 1 2 3 4 5 6 7
Shim, Selective, 0.27 mm (0.01 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.54 mm (0.02 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.08 mm (0.04 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.35 mm (0.05 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.62 mm (0.06 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, Selective, 1.89 mm (0.07 inch) . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 54.6 mm ID . . . . . . . . . . . . . . . . . . . . . . Gear, P2 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP 05-612 Main Shaft, Figure 05A Straight 7 Same As Group 05-600, Except For Parts Listed Below. 1
Shim, Not Selective, 0.81 mm (0.03 inch) . . . . . . . . . . . . . . . . . . . . . . . 29501119
** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
05–2.1
05
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
3
4 2 5
6 7
8
9
10
11
15
13
16
12
17 20 21 22
14 18
23 24
19 25
V07030.05.00
Figure 08. Flange
08–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-714 Flange, Figure 08 REF NO. 1–12 13 14 15 16 16 17 18 19 20 21 22 23–25
NOMENCLATURE Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Service Bolt Kit. See SIL 15-WT-98 And SIL 1-WT-99. . . . . . . . . . . . . O-ring, 66.3 mm ID, For MD/B 300/B 400 Only . . . . . . . . . . . . . . . O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 9.1 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Belleville . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 30 Allen Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locktab. Service with 29535910 Bolt Kit. . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 30 mm. Service with 29535910 Bolt Kit. . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29509948
1
1
2
4
29535910 29502439 29511444 29511437 29535634 29535692 29511093 29501361 *** 11515393
1 1 1 2 2 2 1 1 2
2 2 2 4 4 4 1
4 4 4 8 8 8 2
8 8 8 16 16 16 4
2
4
8
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-714A Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–4 5 6–14 21 22–25
Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group. Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 Not Used In This Group.
GROUP 08-714B Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–3 4 5–14 21 22–25
Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group. Locktab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511034 Not Used In This Group.
GROUP 08-729 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157
(continued on next page) *** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.1
08
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-729
(cont’d)
Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 7
8
8
9 10 11–14
NOMENCLATURE
PART NO.
Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541157 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541164 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-730 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7
7
8
8
9 10 11–14
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541159 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541166 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.
08–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-731 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1–6 7
7
8
8
9–10 11 12–14
NOMENCLATURE Not Used In This Group. Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541161 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541168 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29541161
1
1
2
4
29541168
1
1
2
4
08 29541104
1
1
2
4
29541103
1
1
2
4
29540175
1
1
2
4
29541160
1
1
2
4
29541167
1
1
2
4
29541104
1
1
2
4
29541103
1
1
2
4
29540174
1
1
2
4
GROUP 08-732 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7
7
8
8
9–10 11 12–14
Not Used In This Group. Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541160 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541167 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-738 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1
2
3 4 5–14
NOMENCLATURE
PART NO.
Flange Assembly, Output, 1710 Threaded. In Retarder Equipped Transmissions, Service 29511637 Output Flange With 29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541169 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511637 Output Flange With 29541169 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-739 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1
2
3–4 5 6–14
Flange Assembly, Output, 1810 Threaded. In Retarder Equipped Transmissions, Service 29511636 Output Flange With 29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541170 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511636 Output Flange With 29541170 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.
GROUP 08-742 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–5 6 7–14
Not Used In This Group. Flange, Output, Blank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510456 Not Used In This Group.
GROUP 08-743 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–3 4 5–14
Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group.
08–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-744 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. REF NO. 1–4 5 6–14
NOMENCLATURE
PART NO.
Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
GROUP 08-747 Flange, Figure 08
08
Same As Group 08-714, Except For Parts Listed Below. 1–11 12
Not Used In This Group. Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696
1
1
2
4
29541158
1
1
2
4
29541165
1
1
2
4
29541104
1
1
2
4
29541103
1
1
2
4
29541108
1
1
2
4
1
1
2
4
1
4
8
16
GROUP 08-748 Flange, Figure 08 Same As Group 08-714, Except For Parts Listed Below. 1–6 7
7
8
8
9 10 11–14
Not Used In This Group. Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541158 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541165 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
GROUP 08-769 Flange, Figure 08 1–12 13 14–15 16
Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509948 Not Used In This Group. O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511444
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-769
(cont’d)
Flange, Figure 08 REF NO. 17–22 23 24 25
NOMENCLATURE
PART NO.
Not Used In This Group. O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 Plate, Retaining. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542517 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
2 1 1
4 2 2
8 4 4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-770 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
8
8
9 10 11–15
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541157 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541157 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29510306 Output Yoke With 29541164 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541164 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541157 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510306 Output Yoke With 29541164 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.
GROUP 08-771 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
8
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. In Non-Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541159 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541159 Yoke Assembly, Output, 1810 Half Round. In Retarder Equipped Transmissions, Service 29511516 Output Yoke With 29541166 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541166 Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541159 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104
(continued on next page)
08–2.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-771
(cont’d)
Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8
9 10 11–15
NOMENCLATURE
PART NO.
Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29511516 Output Yoke With 29541166 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
1
1
2
4
08
GROUP 08-772 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
8
8
9–10 11 12–15
Not Used In This Group. Yoke Assembly, Output, 1810 Full Round. In Non-Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541161 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1810 Full Round. In Retarder Equipped Transmissions, Service 29510305 Output Yoke With 29541168 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541161 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510305 Output Yoke With 29541168 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29541161
1
1
2
4
29541168
1
1
2
4
29541104
1
1
2
4
29541103
1
1
2
4
29540175
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-773 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
Not Used In This Group. Yoke Assembly, Output, 1710 Full Round. In Non-Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541160 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541160 Yoke Assembly, Output, 1710 Full Round. In Retarder Equipped Transmissions, Service 29510307 Output Yoke With 29541167 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541167
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.7
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-773
(cont’d)
Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8
8
9–10 11 12–15
NOMENCLATURE
PART NO.
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541160 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510307 Output Yoke With 29541167 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-774 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1
2
3 4 5–15
Flange Assembly, Output, 1710 Threaded. In Retarder Equipped Transmissions, Service 29511637 Output Flange With 29541169 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . . 29541169 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511637 Output Flange With 29541169 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.
GROUP 08-775 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1
2
3–4 5 6–15
Flange Assembly, Output, 1810 Threaded. In Retarder Equipped Transmissions, Service 29511636 Output Flange With 29541170 Output Flange Assembly. See SIL 4-WT-03. . . . . . . . . 29541170 Slinger, Output Flange. In Retarder Equipped Transmissions, When Servicing 29511636 Output Flange With 29541170 Output Flange Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Flange, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.
08–2.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-776 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–3 4 5–14
NOMENCLATURE
PART NO.
Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541098 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
GROUP 08-777 Flange, Figure 08
08
Same As Group 08-769, Except For Parts Listed Below. 1–4 5 6–14
Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541099 Not Used In This Group.
1
1
2
4
1
1
2
4
29541158
1
1
2
4
29541165
1
1
2
4
29541104
1
1
2
4
29541103
1
1
2
4
29541108
1
1
2
4
GROUP 08-778 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–11 12
Not Used In This Group. Coupling, Dropbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514696
GROUP 08-779 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
8
8
9 10 11–15
Not Used In This Group. Yoke Assembly, Output, 1760 Half Round. In Non-Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541158 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, 1760 Half Round. In Retarder Equipped Transmissions, Service 29510309 Output Yoke With 29541165 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541158 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29510309 Output Yoke With 29541165 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.9
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-780 Flange, Figure 08 Straight 7 REF NO. 1–9 10 11–15 16 17–22 23 24 25
NOMENCLATURE
PART NO.
Not Used In This Group. Yoke, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519 Not Used In This Group. O-ring, 88.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532692 Not Used In This Group. O-ring, 12.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512875 Plate, Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29539045 Bolt, M14 x 2 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535219
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
1
2
4
8
1 1 1
2 1 1
4 2 2
8 4 4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-781 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 1–12 13 14–15
Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535643 Not Used In This Group.
GROUP 08-782 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 1–2 3 4–10
Not Used In This Group. Flange, Output, 1810. Service 29542489 Flange With 29542527 Flange Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * Not Used In This Group.
1
GROUP 08-784 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
Not Used In This Group. Yoke Assembly, Output, SPL170 Half Round. In Non-Retarder Equipped Transmissions, Service 29536301 Output Yoke With 29541155 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541155 Yoke Assembly, Output, SPL170 Half Round. In Retarder Equipped Transmissions, Service 29536301 Output Yoke With 29541162 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . 29541162
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
08–2.10
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-784
(cont’d)
Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. REF NO. 8
8
9 10 11–15
NOMENCLATURE
PART NO.
Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29536301 Output Yoke With 29541155 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . 29541104 Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29536301 Output Yoke With 29541162 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541103 Not Used In This Group. Yoke, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . . . . . 29540169 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
1
1
2
4
1
1
2
4
29541156
1
1
2
4
29541163
1
1
2
4
29541104
1
1
2
4
29541103
1
1
2
4
29540170
1
1
2
4
1
1
2
4
08
GROUP 08-785 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 1–6 7
7
8
8
9 10 11–15
Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round. In Non-Retarder Equipped Transmissions, Service 29536302 Output Yoke With 29541156 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Yoke Assembly, Output, SPL250 Half Round. In Retarder Equipped Transmissions, Service 29536302 Output Yoke With 29541163 Output Yoke Assembly. See SIL 4-WT-03. . . . . . . . . . . Slinger, Output Yoke. In Non-Retarder Equipped Transmissions, When Servicing 29536302 Output Yoke With 29541156 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . Slinger, Output Yoke. In Retarder Equipped Transmissions, When Servicing 29536302 Output Yoke With 29541163 Output Yoke Assembly, Be Sure To Include 29541104 Slinger. See SIL 4-WT-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Yoke, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
GROUP 08-786 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29543201
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.11
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-786
(cont’d)
Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. REF NO. 8 9 10
NOMENCLATURE
PART NO.
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
1
1
2
4
1 1
1 1
2 2
4 4
1
1
2
4
1 1
1 1
2 2
4 4
1 1 1
1 1 1
2 2 2
4 4 4
GROUP 08-788 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10
Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29543202 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537629 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523
GROUP 08-789 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 9 10
Not Used In This Group. Yoke Assembly, Output, 1880 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29543200 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 Not Used In This Group.
GROUP 08-790 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14
Not Used In This Group. Yoke Assembly, Output, SPL170 Half Round . . . . . . . . . . . . . . . . . . . . 29540180 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, SPL170 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540169 Not Used In This Group.
08–2.12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-791 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–6 7 8 10 11–14
NOMENCLATURE
PART NO.
Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round . . . . . . . . . . . . . . . . . . . . 29540181 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, SPL250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540170 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
1 1 1
2 2 2
4 4 4
GROUP 08-792
08
Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14
Not Used In This Group. Yoke Assembly, Output, 1710 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541110 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541107 Not Used In This Group.
1 1 1
1 1 1
2 2 2
4 4 4
1 1 1
1 1 1
2 2 2
4 4 4
1 1 1
1 1 1
2 2 2
4 4 4
GROUP 08-793 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14
Not Used In This Group. Yoke Assembly, Output, 1760 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541111 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1760 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541108 Not Used In This Group.
GROUP 08-794 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7 8 10 11–14
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round . . . . . . . . . . . . . . . . . . . . . . 29541112 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541109 Not Used In This Group.
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.13
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-795 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 1–6 7 8 10 11 12–14
NOMENCLATURE
PART NO.
Not Used In This Group. Yoke Assembly, Output, 1810 Full Round . . . . . . . . . . . . . . . . . . . . . . . 29540186 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Yoke, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540175 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
1 1
2 2
4 4
1
1
2
4
1 1
1 1
2 2
4 4
1
1
2
4
1 1
1 1
2 2
4 4
1
1
2
4
1 1
1 1
2 2
4 4
1
1
2
4
GROUP 08-796 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1 2 3 4 5–15
Flange Assembly, Output, 1710 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541100 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Flange, Output, 1710 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541096 Not Used In This Group.
GROUP 08-797 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1 2 3–4 5 6–15
Flange Assembly, Output, 1810 Threaded . . . . . . . . . . . . . . . . . . . . . . 29541101 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541097 Not Used In This Group.
GROUP 08-798 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10
Not Used In This Group. Yoke Assembly, Output, 1810 Half Round. See SIL 4-WT-06. . . . . . . . 29542518 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542519
08–2.14
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-799 Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. REF NO. 1–6 7 8 9 10
NOMENCLATURE
PART NO.
Not Used In This Group. Yoke Assembly, Output, 1880 Full Round. See SIL 4-WT-06. . . . . . . . 29542520 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542521 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
1 1 1
2 2 2
4 4 4
GROUP 08-800
08
Flange, Figure 08 Straight 7, With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1–6 7 8 9 10
Not Used In This Group. Yoke Assembly, Output, SPL250 Half Round. See SIL 4-WT-06. . . . . 29542522 Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Not Used In This Group. Yoke, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542523
1 1
1 1
2 2
4 4
1
1
2
4
1
1
2
4
1
1
2
4
1
1
2
4
GROUP 08-801 Flange, Figure 08 Same As Group 08-769, Except For Parts Listed Below. 13
Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540456
GROUP 08-802 Flange, Figure 08 Straight 7 Same As Group 08-780, Except For Parts Listed Below. 10 14
Not Used In This Group. Cover, Shipping, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540457
GROUP 08-820 Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. 1–6 7
Not Used In This Group. Yoke Assembly, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . 29540185
(continued on next page)
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.15
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 08-820
(cont’d)
Flange, Figure 08 With Dust Shield Same As Group 08-769, Except For Parts Listed Below. REF NO. 8 9–10 11 12–15
NOMENCLATURE
PART NO.
Slinger, Output Yoke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540165 Not Used In This Group. Yoke, Output, 1710 Full Round . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540174 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
1
1
2
4
1 1 1
1 1
2 2
4 4
GROUP 08-822 Flange, Figure 08 Straight 7 With Dust Shield Same As Group 08-780, Except For Parts Listed Below. 1 2 3 4–15
Flange Assembly, Output, 1810 Companion . . . . . . . . . . . . . . . . . . . . . 29542527 Slinger, Output Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540168 Flange, Output, 1810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542489 * Not Used In This Group.
* Serviced Only As An Assembly—Not Available As A Detail Part.
08–2.16
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
NOTES
20091001
Copyright © 2009 Allison Transmission, Inc.
08–2.17
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
2
7
8
4
9
5
3
1 10 11 6 12
13
16
15
14
18 17
20 19
21 25 26
23 22 24
V02818.02.00
Figure 10. Front Support And Oil Pump
10–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 10-609 Front Support And Oil Pump, Figure 10 Without PTO REF NO. 1 2 3 4 5 5 6 7 8 9 10 11
12
12
13 14 15 16 17
18 19 20 21 22 23 24
25 26
NOMENCLATURE Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 129.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.27 mm OD. Used Prior To S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD. Used Starting With S/N 6610154915. See SIL 31-WT-04 . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 89.12 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear Set, Cycloidal. Used Starting With S/N 6610001634. When Replacing 29501147 Cycloidal Gear Set With 29542028 Cycloidal Gear Set, Also Replace Converter Pump Assembly. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . . Bushing. Used Starting With S/N 6610001634 And Prior To S/N 6610139779, With 29501147 Cycloidal Gear Set Or 29515688 Cycloidal Gear Set Only. See SIL 21-WT-94 And SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing. Used Starting With S/N 6610139779, Service 29542027 Bushing With 29542029 Bushing. See SIL 13-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sleeve, Ground. Used Starting With S/N 6610001634. When Replacing 29512741 Ground Sleeve With 29516488 Ground Sleeve, Also Replace 29505689 Turbine Shaft With 29516496 Turbine Shaft. See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support Assembly, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 32 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Support, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Front Support . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 17.96 OD x 52.38 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ball, 19.05 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 6 x 34.5 mm. Used Starting With S/N 6610001634. When Replacing 29507712 Dowel Pin With 29516030 Dowel Pin, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 99.0 mm OD. Kit Contains Three 29505863 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
11501822 11514355 29514703 ** 23047808
7 7 1 1
7 7
14 14
28 28
4
8
16
29544138
1
4
8
16
29545519 11501822 29542355 29537060 29542335
1 8 1 1 1
4 8 1 2 1
8 16 2 4 2
16 32 4 8 4
29542028
1
2
4
8
29527102
1
1
2
4
29542029 29501013 11514354 29516489 **
1 1 14 1
1 2 14
2 4 28
4 8 46
29516488 29512739 29501135 29512740 29501218 * 29507709 453621
1 1 2 1 1 1 1
2 1 4 1
4 2 8 2
8 4 16 4
1 1
2 2
4 4
29516030
1
2
4
8
29518440 29505573
1 1
1 1
2 2
4 4
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
10–2.1
10
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 10-610 Front Support And Oil Pump, Figure 10 With PTO Same As Group 10-609, Except For Parts Listed Below. REF NO. 3 4–5 7–9 10 15 16
17
NOMENCLATURE
PART NO.
Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514706 ** Not Used In This Group. Not Used In This Group. Housing, Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505699 Front Support Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516491 ** Sleeve, Ground. Used Starting With S/N 6610001634. When Replacing 29512742 Ground Sleeve With 29516490 Ground Sleeve, Also Replace 29501069 Turbine Shaft With 29516498 Turbine Shaft. See SIL 22-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516490 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1 1
1
2
4
1
2
4
8
** Not Serviced As An Assembly—Order Detail Parts.
10–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
NOTES
20091001
Copyright © 2009 Allison Transmission, Inc.
10–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
2
13 14 3 4 5
7 8 9 6
10 11 12 10
V03630
Figure 14. P1 Planetary
14–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 14-1005
—
P1 Planetary, Figure 14 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
NOMENCLATURE P1 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . Ring, P1 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . Spindle, P1 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly, P1 . . . . . . . . . . . . . . . . . . . . Carrier, P1 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, P1 Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P1 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P1 Pinion. Set Contains Six 29505625 Gears. . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring Gear, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29501028 ** 29501024 29501029 ** 29501034 29535988
1 1 1 1 1
29535987 29535985 29535986 * 29535956 29506051 29507807 29541587 29514684 29505631
6 1 1 1 12 1 12 1 1
1
2
4
1 1
2 2
4 4
6 1
12 2
24 4
1 12 1 12 1 1
2 24 2 24 2 2
4 48 4 48 4 4
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
14–2.1
14
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
2
3
4
15
5
6 7 14
8
13
9 12 10 11 9
V05388.01.00
Figure 15. P2 Planetary
15–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 15-511 P2 Planetary, Figure 15 Close Ratio REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14
15
NOMENCLATURE P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 256 mm OD . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . Ring, P2 Indexing. See SIL 10-WT-00. . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 53 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P2 Pinion. Set Contains Four 29505621 Gears. . . Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Planetary Ring. Used Starting With S/N 6610027070. When Replacing 29505637 P3 Planetary Ring Gear With 29534836 Ring Gear, Also Replace 29527014 Or 29505764 C5 Clutch Friction Plate With 29534834 Friction Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29501038 ** 29501024 29501039 ** 29501034 29535988 29535989 29535990 * 29535957 29506052 29543990 29507806
1 1 1 1 1 1 1 1 8 8 1
29535991 29501197
29534836
1
2
4
2 1 1
4 2 2
8 4 4
4 16 16 1
8 32 32 2
16 64 64 4
4 1
8 1
16 2
32 4
1
1
2
4
GROUP 15-512 P2 Planetary, Figure 15 Wide Ratio Same As Group 15-511, Except For Parts Listed Below. 1 3 6 7 9 10 11 12 14
P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier And Bushing Assembly . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P2 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P2 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P2 Pinion. Set Contains Four 29505622 Gears. . . Spindle, P2 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, P3 Planetary Ring. Used Starting With S/N 6610027070. When Replacing 29505637 P3 Planetary Ring Gear With 29534836 Ring Gear, Also Replace 29527014 Or 29505764 C5 Clutch Friction Plate With 29534834 Friction Plate. See SIL 3-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29501046 ** 29501047 ** 29535992 29535993 * 29506053 29543991 29507805
1 1 1 1 8 8 1
1
2
4
16 16 1
32 32 2
64 64 4
29535994
4
8
16
32
29534835
1
1
2
4
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
15–2.1
15
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 15-522 P2 Planetary, Figure 15 Straight 7 Same As Group 15-511, Except For Parts Listed Below. REF NO. 1 14 15
NOMENCLATURE
PART NO.
P2 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530481 ** Not Used In This Group. Gear, P3 Planetary Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530482
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
1
2
** Not Serviced As An Assembly—Order Detail Parts.
15–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
4
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
123
2
118
1 68
122 120
69 70
61
121
60 59
67 66
DE TA BE CH FO CO CO RE NNEC NT DR RO OP TOR L MO PING DU LE
58 119
65
57
5
64
56
44 114
45 41
113
54
62
48 46
8
47
11 12
43
13
16
39
112
7
63
42 38
6 71
52 51 50 49
116
115
55
53
117
4
3
16
14
15
40 111
29 50 36 70
20
35
23
37 36
27 32 33
110
34
30 29
31
22
17
26 25 28
9
19 18 21
10
24
95 108
109
94 72 93
73
75 74
96
77
76 107
79
92 81
90
105
82
80
91
106
78
84
97
104
98 100 102
86
89
85
83 87
99
103 101
88 V06466.04.00
Figure 16A. Control Valve Assembly (1 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
16–1.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
5 (Cont'd) 176
124
177
165
126 130 127 160
129
131 135
125
166
128
134 133
138
132 125
164
168
136
143
180
142 141
109
140 144
161 145
162 163
146
157 158
159
153 128
179
169
137 139
178
167
170 171 172 173 174 175
181 182
113
148
154 149
155 150 151
198 197
196 195 185
183
194 186 186
193
184
187
188 190
191
189
192
199 200
V06467.02.00
Figure 16A. Control Valve Assembly (2 of 2)
16–1.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 126
75 74 73
66
121
65 64
125 123
72 71
DE TA BE CH FO CO CO RE NNEC NT DR RO OP TOR L MO PING DU LE
63
124
70
62
4
69
61 60
122
5 68
48 44
45
46
49 50 47
76
51
53 54 55
56 57
118 35 117
37
7
58 59
16
43
36
6
67
52
119
120
3
2
8
38
19 22 21 18
20 116
29
50
36
70
42 41 40 39
115
30
29
27
34 28
33
32
26
25
17
24
14
16
23 15
31
13
10
12
11 9
100 113
114
99 77 98
78
80 79
101
82
81 112
84
97 86
95
110
87
85
96
111
83
89
102
109
103 105 108
107 106
91
94
90
88 92
104
93 V07031.05.00
Figure 16B. Control Valve Assembly (1 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
16–1.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
4 (Cont'd) 127
133
129
168
132 130 163 167
137 170
136
159 155
128
169
131
134 138 142 146
135
141 140
139
145 144 143
147 164 165
148
149
160
166
150
161 162
156 157 158
205
151 152
153 154
185 171 172
186
184 187
183
173
182 174 188
174
181
175
189 190 193
192 194 191
195
204
178
203 202 200
196 201 199
176
179
177
180 197
198
206 207
V07032.01.00
Figure 16B. Control Valve Assembly (2 of 2)
16–1.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
10 9
1 11 8 12 43 14
44
39 42
46
45
40 41
13
7 30 38
2
26 6
29 28 27
37
4 5
23
36
3
34
33
20
32
19
18
16
17
31
57
54
16
21
22
35
15
25 24
47
62 48
55
64
49 66
53
56
65
50
67
52
58
63
68
51
69 70 71
90
91
92
61
72 73 74
59 85
86
60 76
87
75
89 88
80
81
82 84 83
78 79 77 V09483.00.00
Figure 16C. Control Valve Assembly (1 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
16–1.5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1(Cont'd) 95
93
94
103
134
102
124 120
128
133
98 97
94
133
99
96
135
101
135
107 106 105
100
132
110 109 108
104 111 129
172 112
130 131
125 115
126 127
121
113
114
116
122 123
117
150
118 119 149 154
148
153
147
152 146 151
136 137 138
155
139 139
156
140
157 159 160 161
158
171
162
170 169 168 167
163 166
165
164
143
142
144
141
145
173 174
V09482.04.00
Figure 16C. Control Valve Assembly (2 of 2)
16–1.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 10
8
9 11
2
12 41 37
7
38
39
42
40
44 14
43
13 6
30
4 36
5
26 33 35
3
29 28 27
35 34
15
32 23
31
16
25
24
21 22
20
19
17 55
52
45
18
16
60 46
53
62
47 64
51
54
63
48
65
50
56
61
66
49
67 68 69
88
89
90
59
70 71 72
57 83
84
58 74
85
73
87 86
78
79
80 82 81
76 77 75 V11119.00.00
Figure 16D. Control Valve Assembly (1 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
16–1.7
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 (Cont’d) 93
91
97
131
96 94 126
101 132
100
122 118
92 92
95 99
105
133
104
130 98
108
103 107
102 106
110
109 111
112
157
127 128 123
129 124
113
114
125
119 128 120 115
121 116 117
148 147 146
149 149
149
134 135
145
149
136 137
144
150
137
138
151
153 154 152
155
156 141
140
142
139
143
158 159
V11118.00.00
Figure 16D. Control Valve Assembly (2 of 2)
16–1.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1506 Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 4 Inch Sump Without Oil Level Sensor Same As Group 16-1546, Except For Parts Listed Below. REF NO. 5 8 45–47 54 165–182 185 187 197 199 200
NOMENCLATURE Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .
PART NO. 29507470 ** 29514842
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2
4
8
12110236
15
25
50
100
29507476 ** 29507440 29545780 29541286 29541274
1 1 2 9 34
2 50 18 68
4 100 36 136
8 400 72 272
GROUP 16-1541 16
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 4 Inch Sump With Oil Level Sensor Same As Group 16-1546, Except For Parts Listed Below. 5
185 187 197 199 200
Control Valve Assembly. Replace 29509746 Control Valve Assembly With 29549750 Control Valve Assembly And 29514843 Internal Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .
29549750 29507476 ** 29507440 29545780 29541286 29541274
1 1 1 2 9 34
1
2
4
2 50 18 68
4 100 36 136
8 400 72 272
GROUP 16-1546 Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor 1–4 5 6–7 8 9–15 16 17 18
Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29506451 **
1
29514843
1
2
4
8
29501002
1
2
4
8
12124639
1
2
4
8
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1546
(cont’d)
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55–70 71 72 73 74 75 76
NOMENCLATURE
PART NO.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015243 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Not Used In This Group. Connector, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047785 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092199 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129710 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 Seal, 12-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514675 Connector, 24-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12092197 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129717 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 Not Used In This Group. Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 2
4 4
8 8
2 1
4 2
8 4
16 8
1 1 1
2 2 2
4 4 4
8 8 8
2 1
4 2
8 4
16 8
1 1 1
2 2 2
4 4 4
8 8 8
2 1
4 2
8 4
16 8
2 1
4 2
8 4
16 8
2 1
4 2
8 4
16 8
1 3 2 1 1 1 2 1 1 19
2 6 4 2 2 2 2 2 2 25
4 12 8 4 4 4 4 4 4 50
8 24 16 8 8 8 8 8 8 100
3 1 1 2 1 1
3 2 2 4 2 4
6 4 4 8 4 8
12 8 8 16 8 16
(continued on next page)
16–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1546
(cont’d)
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111
112
NOMENCLATURE Solenoid, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29536722 29503383 29503382 29507464 29502195 29537371 23016455 23014057 29507464 29502195 29511647 29507432 29507459 29538462 29507457 23049372 29535575 23046376 11515310 29507426 29511647 29502195 23049372 29507464 29537371 23014057 23016455 23049343 23049332 23049321 29507433 23046376 11515310
2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 3 1 3 3 1 3 3 1 1 1 1 1 1 2 8
29503263 ***
1
29503670 ***
1
29502068 ***
1
8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 3 2 6 6 2 6 6 4 4 2 2 2 2 8 10
16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 6 4 12 12 4 12 12 8 8 4 4 4 4 16 20
(continued on next page) *** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.3
32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 12 8 24 24 8 24 24 16 16 8 8 8 8 32 30
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1546
(cont’d)
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153
NOMENCLATURE
PART NO.
Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544785 Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537066 Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . 29543067 Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542990 * Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542991 Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507450 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507479 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.1 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049312 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503673 Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049325 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503674 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Solenoid. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 4
4 8
8 16
2 1 4 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 4 2 4 4
4 4 8 4 8 8
8 8 16 8 16 16
4 12 2 4
8 24 4 8
16 48 8 16
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8 8 8 8 8 8 8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
16–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1546
(cont’d)
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 154 155 156 157 158 159 160 161 162 163 164 165
166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188
NOMENCLATURE Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly Kit, Oil Level. Kit Contains 29549755 Oil Level Sensor Assembly, 29530104 Oil Level Sensor Assembly Harness Adapter, And Two 29536564 Shoulder Bolts. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level Sensor . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . Bracket, Oil Level Sensor. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Base. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Plate, Separator. When Replacing 29501098 Separator Plate, Use 29524398 Separator Plate And 29542920 Gasket. . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
23049391 23049342 23049345 23049318 6885065 23049340 23049345 29507462 29507456 29538477 29500822
1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8 8
29549754 29536564 29549755 29544782 29530104 12064758 12047783 12047767 12047581 12047787 12047786 11516059
1 2 1 2 1 1 1 3 3 1 1 2
2 4 2 4 2 2 2 6 6 2 2 2
4 8 4 8 4 4 4 9 8 4 4 4
8 16 8 16 8 8 8 18 18 8 8 8
29507921 ***
1
29507905 *** 23048627
1 1
2
4
8
29507908 *** 29507907
1 1
2
4
8
29507906 ***
1
29524398 29542920 29506448 ** 23046354 29510368 29534362
1 1 1 2 1 1
4 4
8 8
16 16
8 2 4
16 4 8
32 8 16
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.5
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1546
(cont’d)
Control Valve, Figure 16A Prior To MY ’95 Block Change, S/N 6610002667 2 Inch Sump With Oil Level Sensor REF NO. 189 190 191 192 193 194 195 196 197 198 199 200
NOMENCLATURE
PART NO.
O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507434 Not Used In This Group. Sealring, 88.2 mm ID. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . 29501469 O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 8 1 1 2
25 8 8
50 16 16
100 32 32
8
16
32
2 2 2 1 43
50 50 50 4 86
100 100 100 8 172
400 400 400 16 344
1
4
8
16
1 1 1
4
8
16
2
4
8
1
2
4
8
1
2
4
8
1
2
4
8
1
2
4
8
GROUP 16-1601 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2
5 6 8
10–15 16 17 21 24 28 31 33 35 38 41 44–47 66
111⁄16. Used
Lockwasher, With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517141 ** Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 Wiring Harness, Internal. When Replacing 29516326 Wiring Harness With 29542676 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
16–2.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1601
(cont’d)
Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 95 116 165–182 185 185 187 187 193 193 195 195
NOMENCLATURE Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
11515310 29505992
3 1
3 2
6 4
12 8
29507476 **
1
29524439 **
1
29507440
1
2
4
8
29533077 29507434
1 2
2 8
4 16
8 32
29524447
2
8
16
32
29501469
2
50
100
400
29548953
2
50
100
400
23016303
1
4
8
16
29544003 29517142 **
1 1
4
8
16
29542685
1
2
4
8
29544141
1
2
4
8
29542675
1
2
4
8
29501002
1
2
4
8
GROUP 16-1602 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2
5 6 6 8
10–15 16
Lockwasher, 111⁄16. Used With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.7
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1602
(cont’d)
Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 17 21 24 28 31 33 35 38 41 44 95 116 185 185 187 187 193 193 195 195
NOMENCLATURE
PART NO.
Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Plate, Wire Harness Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505992 Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507476 ** Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507440 Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . 29507434 Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501469 Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
2
4
8
3 1
3 2
6 4
12 8
1
2
4
8
1 2
2 8
4 16
8 32
2
8
16
32
2
50
100
400
2
50
100
400
1
4
8
16
1 1
4
8
16
1 1
GROUP 16-1603 Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 1 2
5
111⁄16. Used
Lockwasher, With 29512842 Panel Nut Only. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016303 Nut, Panel, 15⁄8-18. When Replacing 29512842 Panel Nut With 29544003 Panel Nut, Discard 23016303 Lockwasher. See SIL 6-WT-97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29517143 **
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
16–2.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1603
(cont’d)
Control Valve, Figure 16A S/N 6610002667 To S/N 6610014083 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 6 6 8
10–15 16 17 21 24 28 31 33 35 38 41 44 95 116 185 185 187 187 193 193 195 195 197 199 200
NOMENCLATURE Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wire Harness Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter. Used Prior To S/N 6610009730. See SIL 9-WT-96. . Cover, Filter. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 88.2 mm ID. Used Prior To S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 85.3 mm ID. Used Starting With S/N 6610009730. See SIL 9-WT-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29542685
1
2
4
8
29544141
1
2
4
8
29542675
1
2
4
8
29501002
1
2
4
8
12124639
1
2
4
8
11515310 29505992
3 1
3 2
6 4
12 8
29506448 **
1
29524436 **
1
29510368
1
2
4
8
29533076 29507434
1 2
2 8
4 16
8 32
29524447
2
8
16
32
29501469
2
50
100
400
29548953 29545777 29541286
2 2 43
50 50 86
100 100 172
400 400 344
** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.9
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1639 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026319 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 5
6 8
9 10–15 16 31 33 44–47 66 165–182
NOMENCLATURE
PART NO.
Control Valve Assembly. Replace 29524433 Control Valve Assembly With 290549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542686 Wiring Harness, Internal. When Replacing 29516326 Wiring Harness With 29542676 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542676 Plate, Harness Channel. Used Starting With S/N 6610015700. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . 29541279 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1 1
1 2
2 4
4 8
1
2
4
8
1
2
4
8
1 1 1
2
4
8
2
4
8
1
2
4
8
1
1
2
4
1
2
4
8
1
2
4
8
1
2
4
8
1
2
4
8
1 1 1
2
4
8
2
4
8
GROUP 16-1640 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026328 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5
6 6 8
9 10–15 16 31 33
Control Valve Assembly. Replace 29524434 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542685 Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29544141 Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542675 Plate, Harness Channel. Used Starting With S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . 29529973 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501002 Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . 29528596 ** Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639
** Not Serviced As An Assembly—Order Detail Parts.
16–2.10
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1641 Control Valve, Figure 16A TID 1, S/N 6610014084 To S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 5
6 6 8
9 10–15 16 31 33 185 187 197 199 200
NOMENCLATURE Control Valve Assembly. Replace 29524435 Control Valve Assembly With 29536676 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 il Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . Wiring Harness, Internal. When Replacing 29516325 Wiring Harness With 29542675 Wiring Harness, See SIL 7-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Harness Channel. Used Starting With S/N 6610015591. See SIL 7-WT-98. . . . . . . . . . . . . Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way (A Solenoid) . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29536676
1
2
4
8
29542685
1
2
4
8
29544141
1
2
4
8
29542675
1
2
4
8
29529973
1
2
4
8
1 1 1 1 1 2 43
2
4
8
2
4
8
2 50 86
4 100 172
8 400 344
29549750 29542649 29542656
1 1 1
1 2 2
2 4 4
4 8 8
29541279
1
2
4
8
29501002 29528596 ** 12124639 29524436 ** 29533076 29545777 29541286
GROUP 16-1700 Control Valve, Figure 16A TID 2, Starting With S/N 6610026319 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5
6 8 44–47 66 165–182
Control Valve Assembly. Replace 29524433 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.11
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701 Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 1 2 3 4 5
6 6 7 8
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Not Used In This Group. Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 Control Valve Assembly. Replace 29524434 Control Valve Assembly With 29549750 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . . 29549750 Wiring Harness Kit, Internal. Used Only With 29507921 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542648 Wiring Harness Kit, Internal. Used Only With 29544668 Or 29549755 Oil Level Sensor. See SIL 7-WT-04. . . . . . . . . . . . 29542670 Bolt, Shoulder. Used Only With 29541820 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Wiring Harness, Internal. Used Starting With S/N 6610026328 And Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . 29542655 Wiring Harness, Internal. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . 29542658 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . 29529973 Not Used in This Group. Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Not Used In This Group. Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . 29528599 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Connector Assembly, Two-Way Plug (B Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (F Solenoid) . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (A Solenoid) . . . . . 29528598 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618
***
**
**
**
**
**
**
1 1 1
4
8
16
4
8
16
1
1
2
4
1
2
4
8
1
2
4
8
3
3
6
12
1
2
4
8
1 1
2 2
4 4
8 8
1 1 AR 1 1
2 4 2 2
4 8 4 4
8 16 8 8
2 2 2
4 4 4
8 8 8
4 2
8 4
16 8
2 2 2
4 4 4
8 8 8
4 2
8 4
16 8
2
4
8
1 1 1 1 1 AR 1 1 1 1 1 1 2 1 1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
16–2.12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 33 34 35 36 37 38 39 40 41 42 43 44 45
NOMENCLATURE Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (D Solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (C solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (E Solenoid) . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . Connector, 4-Way. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . Connector, 3F M/P150. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. See SIL 19-WT-99. . . . . Not Used In This Group. Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . Standoff. When Replacing 29516328 Standoff With 29541820 Standoff, Also Replace 29538487 Bolt With 29536564 Bolt. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .
45
46 47
47
48–54 55 56 57 58 59 60 61 62 63
64 65 66 67 68
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO. 12124618 29541590 29528597 12124639 29541590 29528597 12124639 29541590 29528597 12124639 29541590 29528611
1 1 1 2 1 1 2 1 1 2 1 1
2 2
4 4
8 8
4 2
8 4
16 8
4 2
8 4
16 8
4 2
8 4
16 8
12047785
1
2
4
8
12064758 12047767
1 AR
2 6
4 12
8 24
12047664
2
4
8
16
12047783
1
2
4
8
29528590 ** 29541284 29541281 29542586 29541280 12034413 29544002 29542196 **
1 1 1 AR 1 AR 1 1
2 2 32 2 32 2
4 4 64 4 64 4
8 8 128 8 128 8
29541820 29512863 29542084 29541279 12034413 29541284
1 1 1 1 AR 1
2 2 2 2 32 2
4 4 4 4 64 4
8 8 8 8 128 8
**
**
**
**
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.13
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109
NOMENCLATURE
PART NO.
Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . 29541281 Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . 29541280 Bolt, Shoulder. Used Only With 29516328 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 O-ring, 15.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Screw, Hx Hd Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515310
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 2
4 4
8 8
3 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 7 1 3 3 1 3 3 1 1 1 1 1 1 2 8
3 2 2 4 2 4 8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 7 2 6 6 2 6 6 4 4 2 2 2 2 8 10
6 4 4 8 4 8 16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 14 4 12 12 4 12 12 8 8 4 4 4 4 16 20
12 8 8 16 8 16 32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 28 8 24 24 8 24 24 16 16 8 8 8 8 32 30
(continued on next page)
16–2.14
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 110 111
112
113 114 115 116–117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
NOMENCLATURE Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29503263 ***
1
29503670 ***
1
29502068 ***
1
11515309 23046376
1 1
2 4
4 8
8 16
11515310
2
2
4
8
29544785 29537066 29543067 29542990 * 29542991 11515316 29507450 11515309 29507479 ** 23049345 23049315 23049326 23049337 29500822 23049316 23049327 23049338 23049345 23049312 29500963 29503663 29500822 29503673 23049325 29503674 29500823 29545638
1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 4 4
4 8 8
8 16 16
4 12 2 4
8 24 4 8
16 48 8 16
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.15
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165
166 167
168 169 170 171 172 173 174 175 176
NOMENCLATURE
PART NO.
O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507430 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507460 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 Spring, 14.9 OD x 64.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Sensor Assembly Kit, Oil Level. Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184, Replace 29507921 Oil Level Sensor Assembly With 29549754 Oil Level Sensor Assembly Kit. Kit Contains 29549755 Oil Level Sensor Assembly, 29530104 Oil Level Sensor Assembly Harness Adapter, And Two 29536564 Shoulder Bolts. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level. Used Starting With S/N 6610048466, Except S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . 29544782 Harness Adapter, Oil Level Sensor Assembly . . . . . . . . . . . . 29530104 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Male . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047581 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047787 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . 12047786 Bolt, Flange Hd, M6 x 1.0 x 45 mm. Used Prior To S/N 6610048466, And S/N 6610052000 Through 6610052184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11516059
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
16 16 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
1
1
2
4
2
4
8
16
1 2 1 1 1 3 3 1 1
1 4 2 2 2 6 6 2 2
2 8 4 4 4 9 8 4 4
4 16 8 8 8 18 18 8 8
2
2
4
8
(continued on next page)
16–2.16
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1701
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 4 Inch Sump With Oil Level Sensor REF NO. 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200
NOMENCLATURE Sensor Assembly, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . Bracket, Oil Level Sensor. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . O-ring, 23.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Oil Level. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Base. Service With 29549754 Oil Level Sensor Assembly Kit. See SIL 19-WT-99. . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain. See SIL 5-WT-98. . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 75.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Main Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29507921 ***
1
29507905 *** 23048627
1 1
2
4
8
29507908 *** 29507907
1 1
2
4
8
29507906 *** 29524398 29542920 29524439 ** 23046354 29533077 29534362 23019664 29500034 23043446 29541018 * 29524447 29524449 29548953 29507437 29545780 29501099 29541286 29541274
1 1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 1 9 34
4 4
8 8
16 16
8 2 4 25 9 9
16 4 8 50 18 18
32 8 16 100 36 36
8 8 50 50 50 4 18 68
16 16 100 100 100 8 36 136
32 32 400 400 400 16 72 272
1
2
4
2 50 86
4 100 172
8 400 344
GROUP 16-1702 Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 5
185 187 197 199
Control Valve Assembly. Replace 29524435 Control Valve Assembly With 29536676 Control Valve Assembly And Refer To SIL 7-WT-98 For Internal Harness Usage. . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . .
29536676 29524436 ** 29533076 29545777 29541286
1 1 1 2 43
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.17
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1702
(cont’d)
Control Valve, Figure 16A TID 2, Starting With S/N 6610026328 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 200
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Not Used In This Group.
GROUP 16-1703 Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15–18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Nut, Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544003 Tag, Feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516330 Clip, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516329 Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534946 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542650 Bolt, Shoulder. Used Only With 29541820 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542657 Not Used In This Group. Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . 29528593 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Not Used In This Group. Connector Assembly, Two-Way Plug (G Solenoid) . . . . . 29528596 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124618 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Connector Assembly, Two-Way Plug (E Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (J Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (C Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector Assembly, Two-Way Plug (D Solenoid) . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590
*** ***
**
**
**
**
**
**
1 1 1 1 1
4
8
16
4
8
16
2
4
8
3 1
3 2
6 4
12 8
1 1 1 1 1 1
2
4
8
2 2 2 2
4 4 4 4
8 8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2
4
8
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission.
16–2.18
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1703
(cont’d)
Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68
NOMENCLATURE Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (N Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (C3PS) . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (A Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (F Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (B Solenoid) . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 31-Way. See SIL 22-WT-03. . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 31-Way . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . Standoff. When Replacing 29516328 Standoff With 29541820 Standoff, Also Replace 29538487 Bolt With 29536564 Bolt. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Follower, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Backshell . . . . . . . . . . . . . . . . . . . . . . . . . .
69 70 71 72 73 74 75
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO. 12124639 12124639 29528597 29541590 12124639 12124639 29529972 29528599 12066337 12066337 12110139 29528598 29541590 12124618 12124618 29528597 29541590 12124639 12124639 29528596 29541590 12124639 12124618 29528590 29541284 29541281 29542586 29541280 12034413 29544002 29542196
29541820 29512863 29542084 29541279 12034413 29541280 29541281 29541284
**
**
**
**
**
**
**
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 AR 1 1
1 1 1 1 AR 1 1 1
2 2
4 4
8 8
2 2 2 2
4 4 4 4
8 8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2 2 2
4 4 4
8 8 8
2 2 32 2 32 2
4 4 64 4 64 4
8 8 128 8 128 8
2 2 2 2 32 2 2 2
4 4 4 4 64 4 4 4
8 8 8 8 128 8 8 8
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.19
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1703
(cont’d)
Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115
NOMENCLATURE
PART NO.
Bolt, Shoulder. Used Only With 29516328 Standoff. See SIL 7-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538487 Body Assembly, Rotating Clutch Solenoid . . . . . . . . . . . . . . . . . . . 29537339 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506484 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501439 Solenoid Assembly, N/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536722 O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 O-ring, 13.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Body, Solenoid, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . 29507432 Valve, A/R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507459 Spring, 11.68 OD x 43.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538462 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507457 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Body Assembly, Stationary Clutch Solenoid . . . . . . . . . . . . . . . . . 29507426 Pin, Retaining, 2.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29511647 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 5 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049372 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537371 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049343 Spring, 7.75 OD x 26.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049332 Valve, Overdrive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049321 Body, Solenoid, Stationary Clutch . . . . . . . . . . . . . . . . . . . . . . 29507433 Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046376 Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515310 Gasket, Suction Filter. Service With 29537066 Filter Gasket. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . . 29503263 ***
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3 1 1 2 1 1 2 1 1 2 2 1 1 1 1 1 3 1 1 1 1 1 2 1 7 1 3 3 1 3 3 1 1 1 1 1 1 2 8
3 2 2 4 2 4 8 4 4 4 4 4 4 4 2 2 6 2 2 2 2 2 2 4 7 2 6 6 2 6 6 4 4 2 2 2 2 8 10
6 4 4 8 4 8 16 8 8 8 8 8 8 8 4 4 12 4 4 4 4 4 4 8 14 4 12 12 4 12 12 8 8 4 4 4 4 16 20
1
(continued on next page) *** No Longer Available From Allison Transmission.
16–2.20
Copyright © 2009 Allison Transmission, Inc.
20091001
12 8 8 16 8 16 32 16 16 16 16 16 16 16 8 8 24 8 8 8 8 8 6 16 28 8 24 24 8 24 24 16 16 8 8 8 8 32 30
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1703
(cont’d)
Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 116
117
118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150
NOMENCLATURE Filter, Suction. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Housing, Suction Filter. Service With 29544785 Suction Filter Kit. Kit Contains 29543067 Suction Filter And Seal Assembly, 29537066 Filter Gasket, And Three 11515316 Bolts. See SIL 1-WT-00 And SIL 8-WT-05. . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm. Used Only With 29502068 Filter Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter Assembly, Suction . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 14.8 OD x 44.6 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29503670 ***
1
29502068 ***
1
11515309 23046376
1 1
2 4
4 8
8 16
11515310 29544785 29537066 29543067 29542990 * 29542991 11515316 29507450 11515309 29507480 ** 23049345 23049315 23049326 23049337 29500822 23049316 23049327 23049338 23049345 23049312 29500963 29503663 29500822 29503673 23049325 29503674 29500823 29545638 29503382 29503384 29507429
2 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 4 4
4 4 8 8
8 8 16 16
4 12 2 4
8 24 4 8
16 48 8 16
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.21
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1703
(cont’d)
Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168–170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195
NOMENCLATURE
PART NO.
Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507461 Spring, 11.43 OD x 41.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29501071 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049341 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049318 Spring, 16.26 OD x 46.23 mm . . . . . . . . . . . . . . . . . . . . . . . . . 6885065 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049340 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507462 Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507456 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538477 Pin, Retaining, 3 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Not Used In This Group. Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530532 Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542920 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533542 ** Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046354 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530533 Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534362 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Plate, C6 Body Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506205 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507427 ** C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507428 Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29502195 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 Valve, Solenoid Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507464 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537370 O-ring, 12.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 O-ring, 17.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 5 1 1 1 1 2 1 1 1 1
4 4
8 8
16 16
8 2 4 25 9 9
16 4 8 50 18 18
32 8 16 100 36 36
8 8 50 50 50 10 2
16 16 100 100 100 20 4
32 32 400 400 400 40 8
2 2 4 1 2 4 4
4 4 8 2 4 8 8
8 8 16 4 8 16 16
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
16–2.22
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1703
(cont’d)
Control Valve, Figure 16B Straight 7, TID 2 4 Inch Sump, Without Oil Level Sensor REF NO. 196 197 198 199 200 201 202 203 204 205 206 207
NOMENCLATURE Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11.05 OD x 6.48 mm . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C6 Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .
PART NO. 29505628 29505629 29502195 29507463 29545638 29503382 29503384 29505628 29505629 29501099 29541286 29541274
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 1 9 34
2 4 2 2 2 4 4 2 4 4 18 68
4 8 4 4 4 8 8 4 8 8 36 136
8 16 8 8 8 16 16 8 16 16 72 272
GROUP 16-1738
16
Control Valve, Figure 16A TID 3 4 Inch Sump Without Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10 44–47 66 110–115 165–182
Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Seal, Pass-through . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.
29549750 29542688 29542666 29543951 *
1 1 1 1
1 2 2
2 4 4
4 8 8
29541279
1
2
4
8
1 1 1 1
1 2
2 4
4 8
GROUP 16-1739 Control Valve, Figure 16A TID 3 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10
Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29549750 29542689 29542665 * 29543951 *
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.23
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1739
(cont’d)
Control Valve, Figure 16A TID 3 4 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. REF NO. 45 47 110–115 165 166 167 169–182
NOMENCLATURE
PART NO.
Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Not Used In This Group. Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 2
4 4
8 8
1 2 1
1 4 1
2 8 2
4 16 4
1 1 1 1 1 1
1 2
2 4
4 8
2 2
4 4
8 8
1 2 1
1 4 1
2 8 2
4 16 4
1 1 2 43
2 50 86
4 100 172
8 400 344
GROUP 16-1740 Control Valve, Figure 16A TID 3 2 Inch Sump With Oil Level Sensor Same As Group 16-1701, Except For Parts Listed Below. 3 5 6 8 10 45 47 110–115 165 166 167 169–182 185 187 197 199 200
Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536676 Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542689 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542665 * Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543951 * Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Not Used In This Group. Sensor Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549754 Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 29549755 Not Used In This Group. Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524436 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533076 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.
16–2.24
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1741 Control Valve, Figure 16B Straight 7, TID 3 4 Inch Sump Without Oil Level Sensor Same As Group 16-1703, Except For Parts Listed Below. REF NO. 2 4 5 7 8 115–120
NOMENCLATURE Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO. 29536677 ** 29542690 29542667 * 29543951 *
1 1 1 1
2
4
8
GROUP 16-1785 Control Valve, Figure 16B Straight 7, TID 3 4 Inch Sump With Oil Level Sensor
16
Same As Group 16-1703, Except For Parts Listed Below. 2 4 5 7 8 15 16 17 18 115–120 168 169 170
Not Used In This Group. Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Kit, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3F M/P150 . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . .
29539554 29542691 29542678 29543951 29528611 12047767 12064758 12047783 29536564 29549755 29544782
** * * **
1 1 1 1 1 3 1 1 2 1 2
2
4
8
6 2 2
12 4 4
24 8 8
4 2 4
8 4 8
16 8 16
1 2
2 4
4 8
GROUP 16-1819 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump With Oil Level Sensor Anodized Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 22–25
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542500 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546535 Not Used In This Group.
1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.25
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1819
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump With Oil Level Sensor Anodized Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 138 140 146
NOMENCLATURE
PART NO.
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546529 Plate, Channel. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542574 Cover, Filter, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . 29542575
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 2
2 8
4 16
8 32
1 2
2 4
4 8
2 2 4
4 4 8
8 8 16
2
4
8
1 2
2 4
4 8
GROUP 16-1821 Control Valve, Figure 16C TID A 4 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 31–34 37 95 115
115 136 138 140 151–171
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546519 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Not Used In This Group. Not Used In This Group. Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546778 ** Body, Control Valve. Prior To S/N 6610244154, Service 29542923 Control Valve Body With 29546991 Control Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . 29546991 Body, Control Valve. Used Starting With S/N 6610244154. . . 29546779 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542917 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524439 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533077 Not Used In This Group.
1 1
1
1 1 1 1 1
GROUP 16-1822 Control Valve, Figure 16C TID A 2 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 31–34 37
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Not Used In This Group. Not Used In This Group.
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
16–2.26
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1822
(cont’d)
Control Valve, Figure 16C TID A 2 Inch Sump With Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 95 115
115 136 138 140 150 151–171 173 174
NOMENCLATURE Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve. Prior To S/N 6610244154, Service 29542923 Control Valve Body With 29546991 Control Valve Body Kit. See SIL 28-WT-07. . . . . . . . . . . . . . . . . Body, Control Valve. Used Starting With S/N 6610244154. . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Not Used In This Group.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29546778 **
1
29546991 29546779 29542917 29524436 ** 29533076 29545777
1 1 1 1 1 2
2 2 4
4 4 8
8 8 16
2 50
4 100
8 400
43
86
172
344
29541286
16
GROUP 16-1823 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump Without Oil Level Sensor Same As Group 16-1824, Except For Parts Listed Below. NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 8 22–25 133–135
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542909 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544675 Not Used In This Group. Not Used In This Group.
1 1
1 2
2 4
4 8
2 4 4
4 8 8
8 16 16
4
8
16
GROUP 16-1824 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. 1 2 3 4 5 6
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29542910 ** 29544785 29537066 29543067 29542990 * 29542991
1 1 1 1 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.27
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1824
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 21 22 23 24 24 25 26 27 27 28 28 29 30 31 32 33 33 34 34 35
36
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Bolt, Flange Hd, M6 x 1 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . 11515316 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544676 Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . 29543062 Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543073 Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . 29542084 Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . 29544678 Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544669 Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543082 Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . 29528593 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047662 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 Connector Assembly, Two-Way Plug (SS2) . . . . . . . . . . . . . . 29528597 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector Assembly, Two-Way Plug (PCS 3). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 4). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184
* *
* * * **
**
**
**
3 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 AR AR 1 1 AR AR AR AR 1 1 1 1 AR AR AR AR
12 2
24 4
48 8
2 2
4 4
8 8
2
4
8
2 2 2 2 2 2
4 4 4 4 4 4
8 8 8 8 8 8
2 6 2 2
4 12 4 4
8 24 8 8
2 2 2 2 2 2
4 4 4 4 4 4
8 8 8 8 8 8
2 2 2 2 2
4 4 4 4 4
8 8 8 8 8
1
2
4
8
1
2
4
8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
16–2.28
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1824
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 37
38
39 40 41 42 43
44
45
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
NOMENCLATURE Connector Assembly, Two-Way Plug (PCS 6). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (MAIN MOD). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (TCC). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PCS 1). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (PCS 2). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . Bolt, Shoulder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 1, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
29544184
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
2
4
8
1 1 AR AR 1
2
4
8
2 2 2
4 4 4
8 8 8
29544184
1
2
4
8
29544184
1
2
4
8
1 3 1 2 3 2 2 2 2 1 1 1 12 1 1 1 3
2 3 1 2 3 2 2 2 2 1
4 6 2 4 6 4 4 4 4 2
8 12 4 8 12 8 8 8 8 4
1 12
2 24
4 48
2
4
8
3
6
12
29544184 29528599 ** 12066337 12066337 12110139
16
29544184 29536564 29542946 11516059 23046376 29548945 29536230 29536230 29548945 29542944 29542838 * 29542945 11515310 29542934 ** 29542935 29542822 * 29542954 29544297 29542976 29535518 29542937 29542938
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
29541897
1
2
4
8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.29
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1824
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105
NOMENCLATURE
PART NO.
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, PCS 2, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541897 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542940 Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542941 Solenoid, PCS 3, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, PCS 4, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1
2 2 1 1
4 4 2 2
8 8 4 4
1 1 1 1 1 1 1 1
2 2 1 1 1 1 1
4 4 2 2 2 2 2
8 8 4 4 4 4 4
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 4
4 4 4 4 8
8 8 8 8 16
2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
16–2.30
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1824
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 106 107 108 109 110 111 112 113 114 115
115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 131 132 132 133 134 135 136 137 138 139 140 141 142
NOMENCLATURE Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Assembly, Forward. See SIL 22-WT-06. . . . . . . . . . O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve. Prior To S/N 6610244287, Service 29542924 Control Valve Body With 29546992 Control Valve Body Kit. See SIL 28-WT-07 . . . . . . . . . . . . . . . . . Body, Control Valve. Used Starting With S/N 6610244287 . . Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve. Used Only With 29500822 Retaining Pin. . . . . . Stop, Valve. Used Only With 23049345 Retaining Pin. . . . . . Pin, Retaining, 3 x 43 mm. Used Only With 29538477 Stop. . Pin, Retaining, 5 x 43 mm. Used Only With 29546550 Stop. . Bolt, Shoulder, M6 x 1 x 45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29500963 29503663 29542925 29542926 29531022 29500823 29545638 29503382 29503384
1 1 1 1 1 1 1 1 1
2 2 2 2 2 2 2 4 4
4 4 4 4 4 4 4 8 8
8 8 8 8 8 8 8 16 16
29546992 29546543 11513011 29544937 29545023 29542930 23049345 23049320 23049391 23049342 23049345 29542928 29545023 29542930 23049345 29507462 29507456 29538477 29546550 29500822 23049345 29536564 29549755 29544782 29542918 29542920 29542912 ** 23046354 29542914 29534362 23019664
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 2 4 4 4
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 4 8 8 8
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 8 16 16 16
8 2 4 25
16 4 8 50
32 8 16 100
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.31
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1824
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor NOTE: See SIL 15-WT-05 For Additional Control Valve Service Information. REF NO. 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174
NOMENCLATURE
PART NO.
Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524447 Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524449 O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548953 O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545780 Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536230 Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548945 Bracket, Accumulator Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542953 Bolt, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, C6 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542947 ** C6 Clutch Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542948 Spring, 10.75 OD x 16.71 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29542949 Pin, Retaining, 2.5 OD x 30 mm . . . . . . . . . . . . . . . . . . . . . . . 29511647 Valve, C6 Enable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542950 Solenoid Assembly. See SIL 22-WT-06. . . . . . . . . . . . . . . . . . 29546693 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Plate, Solenoid Protective . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505628 Nut, Push-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505629 Spring, Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Valve, C6 Clutch Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542951 Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Bracket, Solenoid Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . 29542952 Screw, Hx Socket Hd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535575 Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501099 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . . 29541274
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 9 1 1 2 2 2 2 2 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 34
9 9
18 18
36 36
8 8 50 50 50 2 2 2 8
16 16 100 100 100 4 4 4 16
32 32 400 400 400 8 8 8 32
2 2 2 1 2 4 4 2 4 2 2 2 2 2 2 4 4 18 68
4 4 4 2 4 8 8 4 8 4 4 4 4 4 4 8 8 36 136
8 8 8 4 8 16 16 8 16 8 8 8 8 8 8 16 16 72 272
GROUP 16-1840 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545902 **
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
16–2.32
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1840
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 58 59 60 67 72 93 95 100 115 131 132 138 140 146
NOMENCLATURE Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29545901 ** 29542955 29542956 *
1 1 1
2
4
8
29544297
1
2
4
8
29544297 29546545 29546541 ** 23049345 29546543 29546550 23049345 29546529 ** 29546535 29542575
1 1 1 1 1 1 1 1 1 2
2 2
4 4
8 8
2 2 2 2
4 4 4 4
8 8 8 8
2 8
4 16
8 32
GROUP 16-1841 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1 8 22–25 58 59 60 67 72 93 95 100 115 131 132 133–135
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29545903 ** 29544675
1 1
29545901 ** 29542955 29542956 *
2
4
8
1 1 1
2
4
8
29544297
1
2
4
8
29544297 29546545 29546541 ** 23049345 29546543 29546550 23049345
1 1 1 1 1 1 1
2 2
4 4
8 8
2 2 2 2
4 4 4 4
8 8 8 8
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.33
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1841
(cont’d)
Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, Without Oil Level Sensor, With Plus 4, Anodized, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 138 140 146
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534 Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542575
1 1 2
2 8
4 16
8 32
2
4
8
1
2
4
8
1 1 1 1 1 1 1 1 1
2 2
4 4
8 8
2 2 2 2
4 4 4 4
8 8 8 8
2
4
8
2
4
8
2
4
8
GROUP 16-1842 Control Valve, Figure 16C Straight 7, TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below 1 58 59 60 67 72 93 95 100 115 131 132 138 140
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545904 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546541 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546543 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546550 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546528 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546534
** ** *
**
**
1 1 1 1
GROUP 16-1843 Control Valve, Figure 16C TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. 1 8 58 59 60
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544674 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 *
1 1 1 1 1
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.
16–2.34
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1843
(cont’d)
Control Valve, Figure 16C TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service Same As Group 16-1824, Except For Parts Listed Below. REF NO. 67 72 95 100 115 131 132 136 138 140 146 151–171
NOMENCLATURE Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter, Anodized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO. 29544297
1
2
4
8
29544297 29546778 ** 23049345 29546779 29546550 23049345 29542917 29544398 ** 29533077 29542575
1 1 1 1 1 1 1 1 1 2
2
4
8
2 2 2 2 4
4 4 4 4 8
8 8 8 8 16
2 8
4 16
8 32
16
GROUP 16-1848 Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Assembly Kit, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter And Seal Assembly, Suction . . . . . . . . . . . . . . . . . . . . . Filter, Suction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 30 mm . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 20M Feed-Thru . . . . . . . . . . . . . . . . . . Connector, 20M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Harness Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standoff Assembly, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . Grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Standoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor, Temperature (OILT) . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, Two-Way Plug (TEMP) . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29546519 29544785 29537066 29543067 29542990 29542991 11515316 29545355 29543062 29543073 29542084 29512863 29544678 29544669 29543082 12129691 29528593 12047662 12047767 29544415
*
* *
* * * **
1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 AR AR
2 2 4 4
4 4 8 8
8 8 16 16
4 12 2
8 24 4
16 48 8
2 2
4 4
8 8
2
4
8
2 2 2
4 4 4
8 8 8
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.35
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1848
(cont’d)
Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 20 20 21 22 23 24 24 25 26 27 27 28 28 29 30 31
32
33 34 35 35 36
37 38 39 40 41
42
43
44 45 46
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047664 Connector Assembly, Three-Way Plug (OLS) . . . . . . . . . . . . 29528611 Lock, Secondary, TPA . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047783 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047767 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544415 Connector, Plug, 3-Way . . . . . . . . . . . . . . . . . . . . . . . . . . 12064758 Connector Assembly, Two-Way Plug (SS1) . . . . . . . . . . . . . . 29528597 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12124639 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546747 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541590 Plate, Harness Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543019 Connector Assembly, Two-Way Plug (PCS 3). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 4). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PS 2) . . . . . . . . . . . . . 29528601 Connector, Two-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15490953 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110236 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544425 Connector Assembly, Two-Way Plug (MAIN MOD). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PS 1) . . . . . . . . . . . . . 29528599 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066337 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110139 Connector Assembly, Two-Way Plug (TCC). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 1). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Connector Assembly, Two-Way Plug (PCS 2). Service 29542997 Connector Assembly With 29544184 Connector Assembly Kit. . . . . . . . . . . . . . . . . . 29544184 Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29536564 Bracket, Solenoid, Right Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542946 Bolt, Flange Hd, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . 11516059
**
**
**
**
AR AR 1 1 1 AR AR 1 1 AR AR AR AR 1 1
2 2 2
4 4 4
8 8 8
2 6 2 2
4 12 4 4
8 24 8 8
2 2 2 2 2 2
4 4 4 4 4 4
8 8 8 8 8 8
1
2
4
8
1 1 1 AR AR
2
4
8
2 2 2
4 4 4
8 8 8
1 1 AR AR 1
2
4
8
2 2 2
4 4 4
8 8 8
1
2
4
8
1
2
4
8
1 3 1 2
2 3 1 2
4 6 2 4
8 12 4 8
** Not Serviced As An Assembly — Order Detail Parts.
16–2.36
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1848
(cont’d)
Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
NOMENCLATURE Seal, Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Solenoid, Left Side . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M6 x 1.0 x 95 mm . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, TCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 1, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 2, Variable Bleed, CENH. Connector Body Color Coded Black. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Diagnostic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 3, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, PCS 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, PCS 4, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 23046376 29548945 29536230 29536230 29548945 29542944 29542838 * 29542945 11515310 29542934 ** 29542935 29542822 * 29542954
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3 2 2 2 2 1 1 1 12 1 1 1 3
3 2 2 2 2 1
6 4 4 4 4 2
12 8 8 8 8 4
1 12
2 24
4 48
2
4
8
3
6
12
29544297 29542976 29535518 29542937 29542938
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
29541897 29542976 29535518 29542939 29549722
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
29541897 29542976 29535518 29542939 29549722 29531022 29542940 29542941
1 1 1 1 1 1 1 1
2 2 1 1 1 1 1
4 4 2 2 2 2 2
8 8 4 4 4 4 4
29544297 29535518 29542976 29542939 29549722
1 1 1 1 1
2 2 2 1 1
4 4 4 2 2
8 8 8 4 4
29544297 29535518
1 1
2 2
4 4
8 8
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.37
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1848
(cont’d)
Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
NOMENCLATURE
PART NO.
O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Valve, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542939 Spring, PCS 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549722 Solenoid, Main Mod, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . 29544297 O-ring, 13.0 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535518 O-ring, 10.65 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542976 Plate, Solenoid Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546545 Bolt, Flange Hd, M6 x 1.0 x 60 mm . . . . . . . . . . . . . . . . . . . . . . . . 11515309 Body Assembly, Main Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546540 ** Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Converter Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049315 Spring, 14.1 OD x 42.1 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049326 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049337 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Lube Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049316 Spring, 11.10 OD x 46.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 23049327 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049338 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542927 Spring, 22 OD x 98.5 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500963 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503663 Valve, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542925 Spring, 16.0 OD x 51.41 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29542926 Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29531022 Pin, Retaining, 2.5 x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Solenoid Assembly, Forward . . . . . . . . . . . . . . . . . . . . . . . . . . 29545638 O-ring, 14 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503382 O-ring, 18.8 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503384 Body, Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546542 Pin, Spring, 5 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11513011 Valve, C2 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544937 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Spring, 7.8 OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049342 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345 Valve, C1 Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542928 Spring, 16.29 OD x 35.02 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29545023 Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542930 Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049345
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
2 1 1
4 2 2
8 4 4
1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 2 2 2 4
4 4 4 4 8
8 8 8 8 16
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 8 8 4 4 4 4 4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 16 16 8 8 8 8 8 8 8 8 8 8 8 8 8 8
** Not Serviced As An Assembly — Order Detail Parts.
16–2.38
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1848
(cont’d)
Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, And Filter Life Valve REF NO. 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159
NOMENCLATURE Valve, Converter Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, 11 OD x 30.3 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retaining, 5 x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Shoulder, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ferrule, One-Piece, Viton® . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10 x 50 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Oil Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . Cover, Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Filter Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 85.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 82.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M6 x 1.0 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch Assembly, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Filter Life Valve. See SIL 11-WT-08 . . . . . . . . . . Body, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Filter Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Filter Life Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clip, Spring Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 100 mm. See SIL 26-WT-02 . . . . . . . . .
PART NO. 29507462 29507456 29546550 23049345 29536564 29549755 29544782 29546537 29546539 29546526 ** 23046354 29546532 29534362 23019664 29500034 23043446 29541018 * 29524447 29524449 29548953 29507437 29545780 11516059 29545961 29546546 ** 29546547 29546548 29546549 29531177 29531022 29501099 29541286 29541274
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 2 1 2 1 1 1 2 1 1 1 9 1 1 2 2 2 2 2 4 1 1 1 1 1 1 1 1 9 34
2 2 2 2 4 2 4 4 4
4 4 4 4 8 4 8 8 8
8 8 8 8 16 8 16 16 16
8 2 4 25 9 9
16 4 8 50 18 18
32 8 16 100 36 36
8 8 50 50 50 8 2
16 16 100 100 100 16 4
32 32 400 400 400 32 8
2 1 2 2 2 4 18 68
4 2 4 4 4 8 36 136
8 4 8 8 8 16 72 272
** Not Serviced As An Assembly — Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.39
16
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 16-1849 Control Valve, Figure 16D TID A 2 Inch Sump With Oil Level Sensor, Plus 4, And Filter Life Valve Same As Group 16-1848, Except For Parts Listed Below. REF NO. 1 136 138 148 158 159
NOMENCLATURE
PART NO.
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546520 Plate Assembly, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546527 ** Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546533 Filter, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545777 Bolt, Flange Hd, M10 x 1.5 x 55 mm. See SIL 26-WT-02 . . . . . . . . . . 29541286 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 2 43
1
2
4
2 50 86
4 100 172
8 400 344
GROUP 16-1850 Control Valve, Figure 16D TID A 4 Inch Sump, With Oil Level Sensor, Plus 4, HD, Oil Field Service, And Filter Life Valve Same As Group 16-1848, Except For Parts Listed Below. 1 56 57 58 65 70
Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546521 Body Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545901 ** Body Assembly, Solenoid Valve And Pin . . . . . . . . . . . . . . . . 29542955 Body, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542956 * Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297 Solenoid, TCC, Variable Bleed, CENL. Connector Body Color Coded Natural Brown. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544297
1 1 1 1
2
4
8
2
4
8
1
2
4
8
1
2
4
8
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.
16–2.40
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
NOTES
20091001
Copyright © 2009 Allison Transmission, Inc.
16–2.41
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
36 37 2 3 47 46
38 45
40
1
35 39
4 120
8
40
12
6
10
150 300
C F
TRANS OIL TEMP
41
44
13
42
9
10
250
0
7
10
5
11 17
12 14 19 18
43 15 16
17 22 21 11
24
20
22 21 20
16
23
27
29 30
31
31
30
29
28 34
25
33 26
27
32
V04379.03
Figure 20A. Oil Cooler
20–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
20
1 3
6
2 5
4
V05394
Figure 20B. Oil Cooler
20091001
Copyright © 2009 Allison Transmission, Inc.
20–1.2
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
11 12
3 4 8
7 6
2 2 1
10
9
5
1
13
14 16 15 23
30
18
31 29
33
28
17
32 36
26 27
34 35 22
24
25
21 19 20 37
37
38
V07034
Figure 20C. Oil Cooler
20–1.3
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-513 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 2 3 32–36
PART NO.
NOMENCLATURE
Not Used In This Group. Plug Assembly, Cooler Port, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1
4 2
8 4
16 8
GROUP 20-513B Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34 36
Not Used In This Group. Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
20
GROUP 20-521 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 2 3 35–43 44
45 46
Plug Assembly, Shipping, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29507970 23015806
2 1
4 2
8 4
16 8
29541867
6
18
36
72
29549307
1
1
2
3
2
4
8
16
GROUP 20-522 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 2
Not Used In This Group. Plug Assembly, Cooler Port, 11⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796
(continued on next page) *** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-522
(cont’d)
Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 3 32–35 36
NOMENCLATURE
PART NO.
O-ring, 23.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
2
4
8
1
GROUP 20-534 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43 44
45 46
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
2 1 1
4
8
16
2
4
8
6
18
36
72
1
1
2
3
2 1 1
4
8
16
2
4
8
18
36
72
GROUP 20-534A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35 36 37–43 44
45
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group.
1
6
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
20–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-534A
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 46
PART NO.
NOMENCLATURE
Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
3
29507843 29507424 29503676 6839762 * 23016014
2 2 2 1 1
4 4 4
8 8 8
16 16 16
2
4
8
29523124 ***
1
29541867
6
18
36
72
29549307
1
1
2
3
29507424 29503676 6839762 * 23016014
2 2 1 1
4 4
8 8
16 16
2
4
8
29523124 *** 29506659
1 1
3
6
12
GROUP 20-534B Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 4 6 7 8 35 36 37–43 44
45 46
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
GROUP 20-534C Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 36 37 38–43
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-534C
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 44
45 46
NOMENCLATURE
PART NO.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
6
18
36
72
1
1
2
3
2 2 2 1 1
4 4 4
8 8 8
16 16 16
2
4
8
1 1
3
6
12
6
18
36
72
1
1
2
3
2 1 1
4
8
16
2
4
8
GROUP 20-534D Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below.. 4 5 6 7 8 36 37 38–43 44
45 46
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523124 *** Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
GROUP 20-534E Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 36
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 ***
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
20–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-534E
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 37 38–43 44
45 46
PART NO.
NOMENCLATURE
Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
3
6
12
6
18
36
72
1
1
2
3
29507424 29503676 6839762 * 23016014
2 2 1 1
4 4
8 8
16 16
2
4
8
29523124 ***
1
29541867
6
18
36
72
29549307
1
1
2
3
2 1 1
4
8
16
2
4
8
GROUP 20-534F Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 36 38–43 44
45 46
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP 20-534G Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503676 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839762 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.5
20
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-534G
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 44
45 46
NOMENCLATURE
PART NO.
Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
6
18
36
72
1
1
2
3
2
4
8
16
1 1
3 3
6 6
12 12
1
1
2
3
2 2 1 1
4 4 3 3
8 8 6 6
16 16 12 12
1
1
2
3
GROUP 20-539 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below 1 35 42–43
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
GROUP 20-539A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 5 37 42–43 46
Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
GROUP 20-539B Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 5 35 37 42–43 46
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
20–2.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-540 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below.. REF NO. 1 35–37 42–43
NOMENCLATURE
PART NO.
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2
4
8
16
2
4
8
16
GROUP 20-540A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37 43
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
GROUP 20-540B 20
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 36
Not Used In This Group.
GROUP 20-540C Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 36 41
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424
2 1
4 3
8 6
16 12
2
4
8
16
2 1 1
4
8
16
2
4
8
GROUP 20-549 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.7
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-549
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35 37–43 44
45 46
NOMENCLATURE
PART NO.
Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
6
18
36
72
1
1
2
3
2 2 2 1 1
4 4 4
8 8 8
16 16 16
2
4
8
6
18
36
72
1
1
2
3
GROUP 20-549A Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 5 6 7 8 35 37–43 44
45 46
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
GROUP 20-554 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35 37 42–43
Not Used In This Group. Not Used In This Group. Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part.
20–2.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-566 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35 37 41 43
PART NO.
NOMENCLATURE
Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Not Used In This Group.
REQ
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
1
3
6
12
2
4
8
16
1
3
6
12
GROUP 20-567 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34 35 36
Not Used In This Group. Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Not Used In This Group.
20
GROUP 20-567A Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 6 7 8 32–35 36
Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29503676 6839762 * 23016014
2 1 1
29506669 ***
1
4
8
16
2
4
8
3
6
12
GROUP 20-567B Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34 35 36
Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1 1
* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.9
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-573 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 6 7 8 37 38–43 44
45 46
NOMENCLATURE
PART NO.
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
REQ
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
2 1 1 1
4
8
16
2 3
4 6
8 12
6
18
36
72
1
1
2
3
GROUP 20-575 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–36
Not Used In This Group.
GROUP 20-578 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–34 36
Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
GROUP 20-579 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 33–36
Not Used In This Group. Not Used In This Group.
* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission.
20–2.10
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-580 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 35–37 42 43
NOMENCLATURE
PART NO.
Not Used In This Group. Not Used In This Group. Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421
REQ
2
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
4
8
16
GROUP 20-582 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–35 36
Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
GROUP 20-584 20
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 37
Not Used In This Group.
GROUP 20-586 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 37 41 42–43
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group. Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507424 Not Used In This Group.
2
4
8
16
2
4
8
16
2
4
8
16
GROUP 20-588 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group.
(continued on next page) *** No Longer Available From Allison Transmission.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.11
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-588
(cont’d)
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 43
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
Not Used In This Group.
GROUP 20-590 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 5 6 7 8 35 36 37 38–43 44
45 46
Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
2 2 1 1 1
4 4
8 8
16 16
2 3
4 6
8 12
1
3
6
12
6
18
36
72
1
1
2
3
GROUP 20-593 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 34–35 36
Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission.
20–2.12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-594 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 36
PART NO.
NOMENCLATURE
Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
GROUP 20-599 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 37 43
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
2
4
8
16
GROUP 20-603 Oil Cooler, Figure 20A Remote Mount, With Retarder
20
Same As Group 20-631, Except For Parts Listed Below. 1 34–35 36
Not Used In This Group. Not Used In This Group. Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
GROUP 20-605 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 4 6 7 8 35–43 44
45 46
Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. | See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29507424 29519131 29519132 * 23016014
2 2 1 1
4 4
8 8
16 16
2
4
8
29541867
6
18
36
72
29549307
1
1
2
3
* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.13
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-606 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 32 34–36
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
Not Used In This Group. Not Used In This Group.
GROUP 20-607 Oil Cooler, Figure 20A Remote Mount, Without Retarder 1–34 35 36 37 38 39 40 41 42 43 44 45 46 47
Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500137 *** Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506659 Fitting, 90 Degree No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507421 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 Manifold, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503546 Not Used In This Group. Gasket, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503547
1
3
6
12
4 4
12 8
24 16
2
4
8
1 1 6 1
3 2 18 1
6 6 36 2
12 12 72 4
1
6
12
24
1
3
6
12
1 2 2 1 1
GROUP 20-608 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35 36–37 43
Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group. Not Used In This Group.
GROUP 20-609 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32
Not Used In This Group. Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
20–2.14
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-609
(cont’d)
Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 34 36
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
Not Used In This Group. Not Used In This Group.
GROUP 20-610 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 34 35 36
Not Used In This Group. Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506669 ***
1
3
6
12
1
GROUP 20-612
20
Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43 44
45 46
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09.. . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29519131 29519132 * 23016014
2 1 1
4
8
16
2
4
8
29541867
6
18
36
72
29549307
1
1
2
3
1
3
6
12
GROUP 20-615 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–34 35 36
Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 Not Used In This Group.
* Serviced Only As An Assembly—Not Available As A Detailart. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.15
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-617 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 6 7 8 36–43 44
45 46
NOMENCLATURE
PART NO.
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 1 1
4
8
16
2
4
8
6
18
36
72
1
1
2
3
2 1
4 3
8 6
16 12
3
6
12
24
GROUP 20-622 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 35 36–37
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542707 Not Used In This Group.
GROUP 20-624 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34–36
Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.
GROUP 20-628 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–35
Not Used In This Group. Not Used In This Group.
* Serviced Only As An Assembly—Not Available As A Detailart.
20–2.16
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-629 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 32 34
PART NO.
NOMENCLATURE
Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 3
6
12
24
29507843
2
4
8
16
29519129 29519130 * 23015927 29507422 29506690 29507425 29542706
3 1 1 4 1 4 1
3
6
12
3 8 3 8 3
6 16 6 16 6
12 32 12 32 12
29523124 ***
1
6
12
24
GROUP 20-630 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32–35
Not Used In This Group.
GROUP 20-631 Oil Cooler, Figure 20A Remote Mount, With Retarder 1 2–28 29 30 31 32 33 34 35 36 37–47
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, Shipping No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 37.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Straight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Gauge Kit, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cooler, Remote. See SIL 2-WT-96 For Cross-Reference Part Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
20
GROUP 20-632 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34–35
Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.
3
* Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.17
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-633 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. REF NO. 1 32 34 35
NOMENCLATURE
PART NO.
Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
REQ
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
3
6
12
24
1
3
6
12
3
6
12
24
1
3
6
12
3
6
12
24
2
4
8
16
GROUP 20-634 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 32 34 35
Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705
GROUP 20-637 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32 34–35
Not Used In This Group. Fitting, 90 Degree No. 20 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507422 Not Used In This Group.
GROUP 20-639 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 1 36–37 42–43
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
20–2.18
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-640 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. REF NO. 4 6 7 8 37 38–43 44
45 46
PART NO.
NOMENCLATURE Fitting, Straight No. 16 Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Tee Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Flange Hd, M10 x 1.5 x 35 mm. When Replacing 29541866 Bolts With 29541867 Bolts, Also Replace 29506507 Cover With 29549307 Cover.See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Cooler Port. When Replacing 29506507 Cover With 29549307 Cover, Also Replace 29541866 Bolts With 29541867 Bolts. See SIL 03-WT-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29507424 29519131 29519132 * 23016014 29506659
2 2 1 1 1
4 4
8 8
16 16
2 3
4 6
8 12
29541867
6
18
36
72
29549307
1
1
2
3
GROUP 20-642 20
Oil Cooler, Figure 20A Direct Mount, Without Retarder 1–5 6 7 8 9 10–11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26
Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gasket, Tube Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 42.5 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 47.2 mm ID. Used Prior To S/N 6610199812. See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 43.8 mm ID. Used Starting With S/N 6610199812. See SIL 13-WT-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 70 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Elbow, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, M10 x 1.5 x 65 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Cooler Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Cooler Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29519131 29519132 * 23016014 29533990
2 1 1 1
4
8
16
2 5
4 10
8 25
29508400 29508394 29505796 29544962 29509437
2 1 1 1 2
5 5 5 5 5
10 10 10 10 10
25 25 25 25 25
29512863
4
8
16
32
29545963 29541273 29507909 29500034 29541018 * 23043446 29505740 29515620 29508398 29508396
2 9 9 2 1 1 2 8 1 1
4 18 18 4
8 36 36 8
16 72 72 16
2 5 20 5 5
4 10 40 10 10
8 25 80 25 25
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.19
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-642
(cont’d)
Oil Cooler, Figure 20A Direct Mount, Without Retarder REF NO. 27 28 29–34 35 36–47
NOMENCLATURE
PART NO.
Bolt, Flange Hd, M12 x 1.75 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515726 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Temperature Gauge Kit, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542708 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 17
5 20
10 40
25 80
1
3
6
12
2 8
5 20
10 40
25 80
GROUP 20-644 Oil Cooler, Figure 20A Direct Mount, Without Retarder Same As Group 20-642, Except For Parts Listed Below. 6–8 10 11 23–24 35
Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Not Used In This Group.
GROUP 20-645 Oil Cooler, Figure 20A Remote Mount, Without Retarder Same As Group 20-607, Except For Parts Listed Below. 35–37 42–43
Not Used In This Group. Not Used In This Group.
GROUP 20-646 Oil Cooler, Figure 20A Remote Mount, With Retarder Same As Group 20-631, Except For Parts Listed Below. 1 32–36
Not Used In This Group. Not Used In This Group.
20–2.20
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-648 Oil Cooler, Figure 20A Direct Mount Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–8 10 11 23–24 35
NOMENCLATURE
PART NO.
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2
4
8
16
2 8
5 20
10 40
25 80
2
4
8
16
GROUP 20-649 Oil Cooler, Figure 20A Direct Mount Same As Group 20-642, Except For Parts Listed Below. 1 6–8 35
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group.
20
GROUP 20-650 Oil Cooler, Figure 20A Direct Mount With Two Rearward 90 Degree Elbows Same As Group 20-642, Except For Parts Listed Below. 6–8 35
Not Used In This Group. Not Used In This Group.
GROUP 20-653 Oil Cooler, Figure 20B Front Remote Provision, Straight 7 1 2 3 4 5 6
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Cooler Port Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29547869 29547868 * 23016014 29541877 29530529 29533990
2 1 1 10 1 1
4
8
16
2 20 2 2
4 40 4 4
8 80 8 8
* Serviced Only As An Assembly — Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.21
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-658 Oil Cooler, Figure 20A Retarder, Rear Remote Provision, Straight 7 Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–9 12–28 35 38 39 40 44 45 47
NOMENCLATURE
PART NO.
Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. Not Used In This Group. Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519132 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541877 Manifold, Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535642 Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29533990
REQ
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200
2
4
8
16
2 1 1 10 1 1
4
8
16
3 20 2 2
6 40 4 4
12 80 8 8
1
2
4
8
1
2
4
8
1 1
2 2
4 4
8 8
3
6
12
24
GROUP 20-660 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump Same As Group 20-667, Except For Parts Listed Below. 4 5–8 11–12
Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 Not Used In This Group. Not Used In This Group.
GROUP 20-662 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump Same As Group 20-667, Except For Parts Listed Below. 4 5–8
Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536765 Not Used In This Group.
GROUP 20-663 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Straight 7 Same As Group 20-667, Except For Parts Listed Below. 3 4 5–8 9
Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536767 Manifold, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536768 Not Used In This Group. Bolt, 12 Point Flanged, M10 x 1.5 x 354 mm . . . . . . . . . . . . . . . . . . . . . 29541871
* Serviced Only As An Assembly — Not Available As A Detail Part.
20–2.22
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-665 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision Same As Group 20-667, Except For Parts Listed Below. REF NO. 11–12
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
Not Used In This Group.
GROUP 20-667 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision 1 2 3 4 5 6 7 8 9 10 11 12 13–38
Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Jumper Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Manifold, Remote Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 12 Point Flanged, M10 x 1.5 x 169 mm . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
29519129 23015927 29536766
3 1 1
6 2 2
12 4 4
24 8 8
29538211 29503676 6839762 * 23016014 29541870 29541867 29507843 23016014
1 2 1 1 3 1 2 1
2 4
4 8
8 16
2 6 2 4 2
4 12 4 8 4
8 24 8 16 8
4 2 32 4 4 2 2 2 12 2 14 6 2 2 2 2
8 4 64 8 8 4 4 4 24 4 28 12 4 4 4 4
16 8 128 16 16 8 8 8 48 8 56 24 8 8 8 8
GROUP 20-687 Oil Cooler, Figure 20C Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling 1–10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Not Used In This Group. Plug Assembly, Front Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 60 mm . . . . . . . . . . . . . . . . . . . Adapter, Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Manifold To Water Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, No. 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.5 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 50 mm . . . . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M10 x 1.5 x 187.5 mm . . . . . . . . . . . . . . . . Bolt, Large Hx Flange Hd, M12 x 1.75 x 195 mm . . . . . . . . . . . . . . . . . Manifold Assembly, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . O-ring, 8.9 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Straight Thread, M12 . . . . . . . . . . . . . . . . . . . . . .
29507843 23016014 11515323 29536769 29536761 29519129 23015927 29538016 11515322 29536947 29541885 29541884 29538021 29500034 23043446 29536966
2 1 16 2 2 1 1 1 6 1 7 3 1 1 1 1
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.23
20
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-687
(cont’d)
Oil Cooler, Figure 20C Direct Mount, With Retarder, 4 Inch Sump, 3.8 psi Sump Cooling REF NO. 27 28 29 30 31 32 33 34 35 36 37 38
NOMENCLATURE
PART NO.
O-ring, 9.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536968 Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug Assembly, Shipping, No. 16 . . . . . . . . . . . . . . . . . . . . . . . . . . 29519131 O-ring, 1.2 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Plug Assembly, Straight Thread, M14 . . . . . . . . . . . . . . . . . . . . . . 29536967 O-ring, 11.3 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536969 Plug Assembly, Straight Thread, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Manifold, Integral Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538019 Gasket, Manifold To Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536762 Cooler, Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538013
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 2 1 1 1 1 1 1 1 1 2 1
2 4 4 2 2 2 2 2 2 2 4 2
4 8 8 4 4 4 4 4 4 4 8 4
GROUP 20-688 Oil Cooler, Figure 20C Direct Mount, With Retarder, 2 Inch Sump, 3.8 psi Sump Cooling Same As Group 20-687, Except For Parts Listed Below. 11–12
Not Used In This Group.
GROUP 20-689 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 2 Inch Sump, Sump Cooler Provision Same As Group 20-667, Except For Parts Listed Below. 11–12
Not Used In This Group.
GROUP 20-690 Oil Cooler, Figure 20C Rear Remote Provision, With Retarder, 4 Inch Sump, Sump Cooler Provision Same As Group 20-667.
20–2.24
Copyright © 2009 Allison Transmission, Inc.
20091001
8 16 16 8 8 8 8 8 8 8 16 8
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-691 Oil Cooler, Figure 20A Rear Remote Provision, Straight 7 Same As Group 20-642, Except For Parts Listed Below. REF NO. 1 6–9 12–28 35 38 39 40 44 45 47
NOMENCLATURE Plug, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Not Used In This Group. Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 212 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Manifold, Cooler, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . Gasket, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 29507843
29519131 29519132 * 23016014 29541877 29542524 29533990
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2
4
8
16
2 1 1 10 1 1
4
8
16
3 20 2 2
6 40 4 4
12 80 8 8
1
2
4
8
2 8 1 1
5 20 5 5
10 40 10 10
25 80 25 25
2
4
8
16
1
2
4
8
GROUP 20-692 Oil Cooler, Figure 20B Front Remote Provision, Straight 7 Same As Group 20-653, Except For Parts Listed Below. 5
Cover, Cooler Port, Anodized. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . 29542525
GROUP 20-693 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 2 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 6–8 10 11 13 15 23–24 35
Not Used In This Group. Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group.
29538378 11514355 29545022 29544961
GROUP 20-694 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 1 2 3 4–8
Plug Assembly, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.25
20
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-694
(cont’d)
Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. REF NO. 10 11 13 15 23–24 35
NOMENCLATURE
PART NO.
Connector, Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538378 Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514355 Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 2 8 1 1
5 20 5 5
10 40 10 10
25 80 25 25
GROUP 20-695 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 4 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 1 2 3 4–8 13 15 35
Plug Assembly, Cooler Port, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . 29507843 Not Used In This Group. O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group. Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group.
2
4
8
16
1
2
4
8
1 1
5 5
10 10
25 25
GROUP 20-696 Oil Cooler, Figure 20A Direct Mount High Capacity Cooler, With Two Rearward 90 Degree Elbows, 2 Inch Sump Same As Group 20-642, Except For Parts Listed Below. 6–8 13 15 35
Not Used In This Group. Housing, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545022 Plate Assembly, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544961 Not Used In This Group.
1 1
5 5
10 10
25 25
2 1 1
4
8
16
2
4
8
GROUP 20-699 Oil Cooler, Figure 20A Front Remote Provision Same As Group 20-607, Except For Parts Listed Below. 6 7 8 35–43
Plug Assembly, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547869 Plug, 15⁄16-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29547868 * O-ring, 29.7 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016014 Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20–2.26
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 20-699
(cont’d)
Oil Cooler, Figure 20A Front Remote Provision Same As Group 20-607, Except For Parts Listed Below. REF NO. 44 45 46
NOMENCLATURE
PART NO.
Bolt, Flange Hd, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541867 Not Used In This Group. Cover, Cooler Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29549307
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 6
18
36
72
1
1
2
3
20
20091001
Copyright © 2009 Allison Transmission, Inc.
20–2.27
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 2
7 3
8
9
10
6 11 4 12
5 13 17
14
18
16 19 20 22 23 24 25 27 28
15 29 30
26
31 32
21
33
35 36 34
V04761.02.00
Figure 21. Torque Converter
21–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-764 Torque Converter, Figure 21 TC 521, 2.42:1 Stall Torque Ratio REF NO. 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34
35 36
NOMENCLATURE Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . . . . . . . . Plug, Converter End. Used Prior To S/N 6610032772. See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Converter End. Used Starting With S/N 6610032772. See SIL 21-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, M8 x 1.25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly With Bushing . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 66.822 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Lockup Piston, 98.42 mm ID. See SIL 6-WT-07. . . . Piston Assembly, Lockup . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Lockup Piston, 325.68 mm ID. See SIL 6-WT-07. . . Damper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 1 . . . . . . . . . . . . . . . . . . . . Turbine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Turbine Hub, 66.784 mm OD . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . Washer, Tanged, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . Stator Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 164.91 mm OD . . . . . . . . . . . . . . . . Retainer, Thrust Bearing No. 2 . . . . . . . . . . . . . . . . . . . . . . . . Washer, Stator Thrust, Front . . . . . . . . . . . . . . . . . . . . . . . . . Race, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller, Stator, 9.526 x 25.525 mm . . . . . . . . . . . . . . . . . . . . . Stator And Cam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Selective Shim, Converter, 0.27 mm (0.011 inch) . . . . . . . . . . . . . Selective Shim, Converter, 0.48 mm (0.019 inch) . . . . . . . . . . . . . Selective Shim, Converter, 0.711 mm (0.028 inch) . . . . . . . . . . . . Race, Tanged, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . O-ring, 419.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Race, Lipped, Thrust Bearing No. 3 . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511411 Converter Pump Assembly With 29514729 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . Bolt, T-Head, M8 x 1.25 x 19 mm . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO. 29503209
1
4
8
16
29509732
1
2
4
8
29535581 29503208 29535586 29501339 29514154 29535596 29537725 29549293 29546164 29542017 29546163 29542526 29514677 29514683 29511436 29506620 29501318 29500713 29506616 29506623 29501304 29506622 29501301 29501298 29501300 29501299 29503873 29503879 29503880 29503881 29503876 29503877 29506675 29506629
1 1 1 36 1 1 1 1 1 1 1 1 1 44 1 1 1 1 1 1 1 1 1 1 12 12 1 AR AR AR 1 1 1 1
2 4
4 8
8 16
72
144
216
2
4
8
2 2 2 2 2 2 44 2 2 2 2 1
4 4 4 4 4 4 88 4 4 4 4 2
8 8 8 8 8 8 176 8 8 8 8 4
2 2 2 2 24 12 1 2 2 2 1 2 4 2
4 4 4 4 48 24 2 4 4 4 2 4 8 4
8 8 8 8 96 48 4 8 8 8 4 8 16 8
1
2
4
72
144
216
** ** *
**
29514729 29514730 * 29500616
1 1 36
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
21–2.1
21
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-765 Torque Converter, Figure 21 TC 531, 2.34:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 4 34
35
NOMENCLATURE
PART NO.
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511412 Converter Pump Assembly With 29514726 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1 1
1
2
4
1
2
4
1
2
4
GROUP 21-766 Torque Converter, Figure 21 TC 541, 1.90:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4 34
35
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535584 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511413 Converter Pump Assembly With 29514723 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514723 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514724 *
1
1 1
GROUP 21-767 Torque Converter, Figure 21 TC 551, 1.79:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4 34
35
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535583 ** Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511414 Converter Pump Assembly With 29514720 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514720 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514721 *
1
1 1
GROUP 21-768 Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 4
Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535582 **
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
21–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-768
(cont’d)
Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 34
35
PART NO.
NOMENCLATURE
Pump Assembly, Converter. Used Starting With S/N 6610001634. When Replacing 29511415 Converter Pump Assembly With 29514713 Converter Pump Assembly, See SIL 21-WT-94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514713 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . 29514715 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1 1
1
2
4
1 1 1 1
2
4
8
1
2
4
GROUP 21-926 Torque Converter, Figure 21 TC 561, 1.58:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35
Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .
29535581 29535582 ** 29514713 29514715 *
21
GROUP 21-927 Torque Converter, Figure 21 TC 551, 1.79:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35
Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .
29535581 29535583 ** 29514720 29514721 *
1 1 1 1
2
4
8
1
2
4
2
4
8
1
2
4
GROUP 21-928 Torque Converter, Figure 21 TC 541, 1.90:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34 35
Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . .
29535581 29535584 ** 29514723 29514724 *
1 1 1 1
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
21–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 21-929 Torque Converter, Figure 21 TC 531, 2.34:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. REF NO. 1 2 4 34 35
NOMENCLATURE
PART NO.
Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535585 ** Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514726 Pump Assembly, Converter, Machined . . . . . . . . . . . . . . . . . . 29514727 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1
2
4
8
1
2
4
2
4
8
1
2
4
GROUP 21-930 Torque Converter, Figure 21 TC 521, 2.42:1 Stall Torque Ratio Same As Group 21-764, Except For Parts Listed Below. 1 2 4 34
Not Used In This Group. Plug, Converter End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535581 Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535586 ** Pump Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514729
1 1 1
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
21–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
3
2 4
5 9 10 12
11 13 14
6 7 8 15
24 16
V03629
Figure 24A. Flexplate And Adapter
20091001
Copyright © 2009 Allison Transmission, Inc.
24–1.1
PARTS CATALOG PC2456EN
1
2
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
4
6 3
7 5
8
13
9 11
12
14
15 16
10 17
18
19 21
20
V08977.02.00
Figure 24B. Flexplate And Adapter
24–1.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-717 Flexplate And Adapter, Figure 24A Caterpillar 3406 And 3408 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 5 9 11 13 15
NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 29506025 29506024 29506022 29506022 29540980 29540979 29506026
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 3 1 1 1
1 1 1 3 1 1 1
2 2 2 6 2 2 2
4 4 4 12 4 4 4
29505977 11514236
1 12
1 12
2 24
4 48
29505969 29505975 29505976 29505976
1 1 1 3
1 1 1 3
2 2 2 6
4 4 4 12
29505968 29505978
1 1
1 1
2 2
4 4
1 12 1 6 1 3 28
1 12 1
2 24 2
4 48 4
1 3 36
2 6 72
4 12 144
GROUP 24-718 Flexplate And Adapter, Figure 24A Cummins N With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. 1 2 3–5 6 7 8 9 11–12 13 15
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear Assembly, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP 24-722 Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 10 11
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate. Service 29505999 Adapter Assembly With 29513006 Adapter Assembly. Also Replace 29506004 Flexplate Assembly With 29513004 Flexplate Assembly And 29506003 Flexplate With 29513005 Flexplate. . . .
29510823 11505231 29506004 29506000 * 29506003 29506003 11505232
29505999 ***
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.1
24
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-722
(cont’d)
Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 Same As Group 24-815, Except For Parts Listed Below. REF NO. 12 13 15
NOMENCLATURE
PART NO.
Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505998 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506001
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
1 1 1
2 2 2
4 4 4
1 12 1 6 1 3 1 1 1 1 2
1 12 1
2 24 2
4 48 4
1 3 1 1
2 6 2 2
4 12 4 4
1 2
2 4
4 8
1 12 1 6 1 3 1 1 1 1
1 12 1
2 24 2
4 48 4
1 3 1 1
2 6 2 2
4 12 4 4
1
2
4
GROUP 24-727 Flexplate And Adapter, Figure 24A Mack E6 And E7 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509904 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529490 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529489 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506067 Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . . 29513725
GROUP 24-728 Flexplate And Adapter, Figure 24A DDC 6–71 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509902 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509913 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506064 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509909 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509918 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509903 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509922
* Serviced Only As An Assembly—Not Available As A Detail Part.
24–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-730 Flexplate And Adapter, Figure 24A Cummins L10 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11 12 13 15
NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 29503308 29513208 29511880 * 29513209 29513209 29513206 6752502 29513207 * 29507524
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 6 1 3 1 1 1 1
1 1
2 2
4 4
1 3 1 1
2 6 2 2
4 12 4 4
1
2
4
1 1
2 2
4 4
1 3 1 1
2 6 2 2
4 12 4 4
1 2
2 4
4 8
GROUP 24-772 Flexplate And Adapter, Figure 24A DDC 6V92, 8V92, S50/S60 With Improved Bolt Access Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11 12 13 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patch Lock Flathead, M5 x 0.8 x 14 mm . . . . . . . . . . . . . . . . . . . .
29510823 29513004 29511880 * 29513005 29513005 29513006 29538454 29513007 * 29514029 29513725
1 1 6 1 3 1 1 1 1 2
GROUP 24-777 Flexplate And Adapter, Figure 24A Caterpillar 3306 Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11–12 13 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M6 x 1.0 x 12 mm . . . . . . . . . . . . . . . . . . . . . . . . . .
29511878 29511875 29511880 * 29511876 29511876
1 1 6 1 3
1 1
2 2
4 4
1 3
2 6
4 12
29511877 29511879 29513724
1 1 2
1 1 2
2 2 4
4 4 8
* Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.3
24
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-795 Flexplate And Adapter, Figure 24A Caterpillar 3176/C9-13 Adaptation Transmission Side Only REF NO. 1–9 10 11 12 13 14–16
NOMENCLATURE
PART NO.
Not Used In This Group. Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 12 1 1 1
12 1 1
24 2 2
48 4 4
1 1
1 1
2 2
4 4
1 1 1
1 1
2 2
4 4
1 1 1
1 1
2 2
4 4
GROUP 24-796 Flexplate And Adapter, Figure 24A Caterpillar 3406/3408/C15-18 Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540980 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540979
GROUP 24-797 Flexplate And Adapter, Figure 24A Cummins L10/M10/ISM Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 *
GROUP 24-799 Flexplate And Adapter, Figure 24A DDC S50/S60/V92 Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513006 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538454 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513007 *
* Serviced Only As An Assembly—Not Available As A Detail Part.
24–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-800 Flexplate And Adapter, Figure 24A Mack E7 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11 12 13
NOMENCLATURE
PART NO.
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509917 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509905 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
1 1
2 2
4 4
1
1
2
4
GROUP 24-808 Flexplate And Adapter, Figure 24A Caterpillar 3306 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877
GROUP 24-812 Flexplate And Adapter, Figure 24A Cummins N Adaptation Transmission Side Only
24
Same As Group 24-795, Except For Parts Listed Below. 11–12 13
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505968
1
1
2
4
1 12 1 6 1 3
1 12 1
2 24 2
4 48 4
1 3
2 6
4 12
1 1 2
1 1 2
2 2 4
4 4 8
GROUP 24-813 Flexplate And Adapter, Figure 24A Mercedes OM400 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11–12 13 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Socket Hd, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29512102 138242 29512100 29512150 * 29512101 29512101 29512103 29503800 29513724
* Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-814 Flexplate And Adapter, Figure 24A Cummins L10 With No. 1 Ring Gear Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11 12 13 15 16
NOMENCLATURE
PART NO.
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503308 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513208 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513209 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513206 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6752502 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513207 * Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 6 1 3 1 1 1 1 2
1 1
2 2
4 4
1 3 1 1
2 6 2 2
4 12 4 4
1 2
2 4
4 8
1 12 1 6 1
1 12 1
2 24 2
4 48 4
1
2
4
3 12 1 1 1
3 12 1 1
6 24 2 2
12 48 4 4
1
1
2
4
1 1
1 1
2 2
4 4
GROUP 24-815 Flexplate And Adapter, Figure 24A Caterpillar 3176 1 2 3 4 5 6–8 9 10 11 12 13 14 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507745 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507743 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506023 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 Not Used In This Group. Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507744 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507782 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049239 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507783 * Not Used In This Group. Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507746 Not Used In This Group.
GROUP 24-817 Flexplate And Adapter, Figure 24A Scania DS9/DS11—Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13 14
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512138 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577
* Serviced Only As An Assembly—Not Available As A Detail Part.
24–2.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-821 Flexplate And Adapter, Figure 24A Scania DS9/DS11 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11–12 13 14 15
NOMENCLATURE Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29508044 29508043 29506247 * 29508042 29508042
1 1 6 1 3
1 1
2 2
4 4
1 3
2 6
4 12
29512138 29523577 29508045
1 1 1
1 1 1
2 2 2
4 4 4
1 1 6 1 3 1 1 1 1 2
1 1
2 2
4 4
1 3 1 1
2 6 2 2
4 12 4 4
1 2
2 4
4 8
1 12 1
2 24 2
4 48 4
1 3 1
2 6 2
4 12 4
GROUP 24-825 Flexplate And Adapter, Figure 24A Cummins C With No. 1 Ring Gear. Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11 12 13 15 16
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29514024 29514027 29511880 * 29514026 29514026 29514021 23049445 29514022 * 29514025 29513724
GROUP 24-835 Flexplate And Adapter, Figure 24A Cummins L10/M11 With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29503308 11505234 29519121 29506247 * 29519122 29519122 29519119 29524136 * 29524135 *
1 12 1 6 1 3 1 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.7
24
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-835
(cont’d)
Flexplate And Adapter, Figure 24A Cummins L10/M11 With No. 2 Ring Gear Same As Group 24-815, Except For Parts Listed Below. REF NO. 15 16
NOMENCLATURE
PART NO.
Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507524 Bolt, Patchlock, M6 x 1.0 x 14 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29513724
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 2
1 2
2 4
4 8
1 1 1
1
2
4
1 1 1
1 1 1
2 2 2
4 4 4
1 6 1 3
1
2
4
1 3
2 6
4 12
1 1 12
1 1 12
2 2 24
4 4 48
GROUP 24-837 Flexplate And Adapter, Figure 24A Cummins L10/M11/ISM, No. 2 Ring Gear Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519119 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524136 * Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29524135 *
GROUP 24-842 Flexplate And Adapter, Figure 24A Navistar NGD Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523111 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505994 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523110
GROUP 24-849 Flexplate And Adapter, Figure 24A Mercedes OM400 Without Spacer Same As Group 24-815, Except For Parts Listed Below. 1 3 4 5 9 11–12 13 15 16
Not Used In This Group. Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514832 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506247 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514833 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514834 Bolt, Self-Locking, M12 x 1.75 x 30 mm . . . . . . . . . . . . . . . . . . . . . . . . 11505501
* Serviced Only As An Assembly—Not Available As A Detail Part.
24–2.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-850 Flexplate And Adapter, Figure 24A Volvo VE7 Same As Group 24-815, Except For Parts Listed Below. REF NO. 1 3 4 5 9 11–12 13 14 15
NOMENCLATURE Not Used In This Group. Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29514044 29506247 * 29514045 29514045
1 6 1 3
1
2
4
1 3
2 6
4 12
29516984 29523577 29514046
1 1 1
1 1 1
2 2 2
4 4 4
1 12 1 6 1 3 1 1 1 1
1 12 1
2 24 2
4 48 4
1 3 1 1
2 6 2 2
4 12 4 4
1
2
4
1
1
2
4
GROUP 24-862 Flexplate And Adapter, Figure 24A Mack E7 Same As Group 24-815, Except For Parts Listed Below. 1 2 3 4 5 9 11 12 13 15
Adapter, Crank Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29509904 11505232 29529490 29506064 * 29529489 29529489 29509917 6769131 29509905 * 29506067
GROUP 24-873 Flexplate And Adapter, Figure 24A MBE 4000, OM 400/500, No Spacer Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514831
* Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.9
24
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-874 Flexplate And Adapter, Figure 24A Mack E7 (V-Mac 2) Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11–12 13
NOMENCLATURE
PART NO.
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
10
10
20
40
1 1
1 1
2 2
4 4
1 1 1
1 1 1
2 2 2
4 4 4
10
10
20
40
1 1
1 1
2 2
4 4
GROUP 24-883 Flexplate And Adapter, Figure 24A Volvo VE7 With No. 1 Ring Gear Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 10 11–12 13 14
Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29523577
GROUP 24-886 Flexplate And Adapter, Figure 24A Mack EM9 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11 12 13
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506062 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769131 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506060
GROUP 24-887 Flexplate And Adapter, Figure 24A DAF 8.65 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below 10 11–12 13 14
Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511992 Adapter, Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511994
24–2.10
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-889 Flexplate And Adapter, Figure 24A Mack E7 (V-Mac II/III) Adaptation Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11–12 13
NOMENCLATURE
PART NO.
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535983
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
12
12
24
48
1
1
2
4
GROUP 24-890 Flexplate And Adapter, Figure 24A Volvo VED12 Transmission Side Only 1–9 10 11–12 13 14–16
Not Used In This Group. Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Not Used In This Group. Adapter, Flexplate. Service 29512139 Flexplate Adapter With 29537246 Flexplate Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512139 *** Not Used In This Group.
GROUP 24-891 Flexplate And Adapter, Figure 24A Volvo VED7 Transmission Side Only
24
Same As Group 24-890, Except For Parts Listed Below. 13
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516984
1
1
2
4
1
1
2
4
GROUP 24-892 Flexplate And Adapter, Figure 24A Volvo VED12 Transmission Side Only Same As Group 24-890, Except For Parts Listed Below. 13
Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535240
*** No Longer Available From ATD.
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.11
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-895 Flexplate And Adapter, Figure 24A Cummins C With Rear Engine PTO Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. REF NO. 11 12 13
NOMENCLATURE
PART NO.
Adapter Assembly, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540194 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502234 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540131 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1
1 1
2 2
4 4
1 1 1
2 2 2
4 4 4
1 1 1 1 1 1 1 12 1
2 2 2 2 2 2 2 24 2
4 4 4 4 4 4 4 48 4
1 3 12 1 1 9 24
2 6 24 2 2 18 48
4 12 48 4 4 36 96
GROUP 24-897 Flexplate And Adapter, Figure 24A Cummins ISX, Volvo MD11/MD13, Mack MP7/MP8 Transmission Side Only Same As Group 24-795, Except For Parts Listed Below. 11–12 13
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537246 *
1
GROUP 24-898 Flexplate And Adapter, Figure 24B Remote Input Option See SIL 4-WT-06 For Important Service Information. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Locknut, Jam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416389 Washer, Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771612 Cover, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544954 Housing Assembly, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . 29542531 ** Seal Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771231 Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507796 Housing, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542532 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542533 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542534 Pin, Metric Type S Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543932 Shaft, Input, Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542529 Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11514357 Flexplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511875 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511880 * Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511876 Bolt, Self-Locking, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . 11505232 Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511877 Plate, Wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511879 Bolt, Hexlock, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542530 Bolt, Heavy Hx Flange Hd, M10 x 1.5 x 30 . . . . . . . . . . . . . . . . . . . . . . 11516328
1 1 1 1 1 1 1 1 1 1 1 12 1 6 1 3 12 1 1 9 24
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
24–2.12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 24-904 Flexplate And Adapter, Figure 24B ITE MaxxForce® 11 And 13 Adaptation Transmission Side Only Same As Group 24-898, Except For Parts Listed Below. REF NO. 1–16 18 19–21
NOMENCLATURE
PART NO.
Not Used In This Group. Adapter, Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545926 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
1
2
4
24
20091001
Copyright © 2009 Allison Transmission, Inc.
24–2.13
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
2 1 4
5 6 9 10
8
7
12
11 13
14
3
22 15
23
16 24
17
18 19
25
20 26 21
27 28 29 30
34
31
35
32
36 37 38 39
40
33
41 42 43 44 45
V04762.01.01
Figure 25. Rotating Clutch
25–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 25-511 Rotating Clutch, Figure 25 Without PTO REF NO. 1 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24 25
26
NOMENCLATURE Bolt, M16 x 2 x 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.448 mm (0.214 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.270 mm (0.207 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 5.092 mm (0.200 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.914 mm (0.193 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.736 mm (0.186 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.559 mm (0.179 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.381 mm (0.172 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.203 mm (0.165 inch) . . . . . . . . . . . . . . . . . Selective Shim, Turbine, 4.0 mm (0.157 inch) . . . . . . . . . . . . . . . . . . . Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 25.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bushing, Turbine Shaft, 28 mm ID . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 59.4 mm OD. Kit Contains Three 29505857 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . . . Drum, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch. Used Starting With S/N 6610037353. Prior To S/N 6610037353, See SIL 8- WT-99. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Rotating Clutch Hub, 99 mm ID . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 60.07 mm ID . . . . . . . . . . . . . . . . . . . . . Sealring, C2 Piston, 137.6 mm. Color Coded White. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, C1 Piston, 109.6 mm. Color Coded Orange. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 262 mm . . . . . . . . . . . . . . . . . . . . . . . Piston, C2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Assembly, C2 Piston Return . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . Sealring, C1 Piston, 202.1 mm. Color Coded Yellow. . . . . . . . . . . Piston, C1. When Replacing 23049408 Or 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 23049400 Or 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . . . . . . . . . . Spring Assembly, C1 Piston Return . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 23047489 29507794 29507793 29505686 29505685 29505684 29505683 29505682 29505681 29505688 29536663 ** 23046274 29516497 29516496 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 AR AR AR AR AR AR AR AR AR 1 1 1 1
2 2 2 2 2 2 2 2 2 2
4 4 4 4 4 4 4 4 4 4
8 8 8 8 8 8 8 8 8 8
4 1
8 2
16 4
29505605
1
4
8
16
29518439 29505715 29505572
1 1 1
4 2 1
8 4 2
16 8 4
29534504 29501485 29534503 * 29503225 23048131
1 1 1 1 1
1 2
2 4
4 8
2 4
4 8
8 16
29546159
1
4
8
16
29546160 23048098 29505717 29505719 29505716 23049409 29546156
1 1 1 1 1 1 1
4 4 2 2 1 2 4
8 8 4 4 2 4 8
16 16 8 8 4 8 16
29542536 29537301
1 1
2 2
4 4
8 8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
25–2.1
25
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 25-511
(cont’d)
Rotating Clutch, Figure 25 Without PTO REF NO. 27
28 29 30
31 32 33
34 35 36 37 38 39 40 41 42 43 44 45
NOMENCLATURE
PART NO.
Piston, Balance, Rotating Clutch. When Replacing 23049400 Or 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 23049408 Or 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Sealring, Rotating Clutch Balance Piston, 239.9 mm. Color Coded Green. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . 29546161 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 Plate, C1 Clutch Apply. When Replacing 29505801 Clutch Apply Plate With 29534573 Clutch Apply Plate, Also Replace 29505801 Clutch Backplate With 29534572 Clutch Backplate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511462 Plate, C1 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536347 Backplate, C1 Clutch. When Replacing 29505801 Clutch Backplate With 29534572 Clutch Backplate, Also Replace 29505801 Clutch Apply Plate With 29534573 Clutch Apply Plate. See SIL 22-WT-98. . . . . . . . . . . . . . . . . . . . . . . . 29534572 Ring, Retaining, External, 111 mm ID . . . . . . . . . . . . . . . . . . . . . . 23048105 Hub, C1 Drive. See SIL 26-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . 29543359 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Hub, C2 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543361 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Plate, C2 Reaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536348 Plate, C2 Friction. Used Prior To S/N 6610062126 With TID 2 Or Earlier. See SIL 4-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505823 Backplate, C2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505714 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409 Gear Assembly, P1 Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505712 Bearing Assembly, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501221 Ring, Retaining, Internal, 337.4 mm OD . . . . . . . . . . . . . . . . . . . . 23049409
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
2
4
8
1 1
4 2
8 4
16 8
1
4
8
16
7 6
28 24
56 48
112 96
1 1 1 1 1 1 7
4 2 2 2 2 2 28
8 4 4 4 4 4 56
16 8 8 8 8 8 112
7 1 1 1 1 1
28 4 2 2 2 2
56 8 4 4 4 4
112 16 8 8 8 8
1 1
1
2
4
GROUP 25-512 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 *
1
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
25–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 25-532 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 12 25
27
30 33
NOMENCLATURE Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29534504
1
1
2
4
29542536
1
2
4
8
29542537 29534573 29534572
1 1 1
2 4 4
4 8 8
8 16 16
29536664 ** 29516499
1 1
1
2
4
29516498 * 29534504
1 1
1
2
4
GROUP 25-533 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25
27
30 33
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 29542536
1
2
4
8
29542537 29534573 29534572
1 1 1
2 4 4
4 8 8
8 16 16
1
1
2
4
1
2
4
8
GROUP 25-543 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. 12 25
Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
25–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 25-543
(cont’d)
Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 27
30 31 33 40
NOMENCLATURE
PART NO.
Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1 1 7 1 7
2 4 28 4 28
4 8 56 8 56
8 16 112 16 112
1 1
1
2
4
1 1
1
2
4
1
2
4
8
1 1 7 1 7
2 4 28 4 28
4 8 56 8 56
8 16 112 16 112
1
2
4
1
2
4
GROUP 25-544 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25
27
30 31 33 40
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536664 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516499 Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516498 * Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504 Piston, C1. When Replacing 29534577 C1 Piston With 29542536 C1 Piston, Also Replace 29534576 Balance Piston With 29542537 Balance Piston. See SIL 30-WT-04. . . 29542536 Piston, Balance, Rotating Clutch. When Replacing 29534576 Balance Piston With 29542537 Balance Piston, Also Replace 29534577 C1 Piston With 29542536 Piston. See SIL 30-WT-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542537 Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534573 Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536338 Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534572 Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536339
GROUP 25-545 Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 12
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542535 ** Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542538 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542539 * Hub Assembly, Rotating Clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534504
1 1 1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
25–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 25-545
(cont’d)
Rotating Clutch, Figure 25 Without PTO Same As Group 25-511, Except For Parts Listed Below. REF NO. 25 27 30 31 33 40
NOMENCLATURE Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO. 29542536 29542537 29534573 29536338 29534572 29536339
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 7 1 7
2 2 4 28 4 28
4 4 8 56 8 56
8 8 16 112 16 112
29542542 ** 29542543
1 1
1
2
4
29542544 * 29534504 29542536 29542537 29534573 29536338 29534572 29536339
1 1 1 1 1 7 1 7
1 2 2 4 28 4 28
2 4 4 8 56 8 56
4 8 8 16 112 16 112
GROUP 25-546 Rotating Clutch, Figure 25 With PTO Same As Group 25-511, Except For Parts Listed Below. 3 5 6 7 12 25 27 30 31 33 40
Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, C1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Balance, Rotating Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Clutch Apply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C1 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, C1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, C2 Friction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
25–2.5
25
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
2 8
1 9
9 10
7 11 3 12 13
4
14 5 3
6
V06140.01.00.eps
Figure 30. Retarder Accumulator
30–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 30-544 Retarder Accumulator, Figure 30 NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information. REF NO. 1 2 3 4 5 6
6
7
7
8
8
9 9 10
10
11 12 13
14
NOMENCLATURE Accumulator Assembly, Solenoid And Cylinder . . . . . . . . . . . . . . . . . . Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, External Lip-Type, 31⁄2 inch ID . . . . . . . . . . . . . . . . . . . Sealring, 4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Cylinder. Use With 29527012 Tie Rod Bolts, 29527010 O-rings, And 29527005 And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Cylinder. Use With 29534491 Tie Rod Bolts, 29534489 O-rings, And 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . Bolt, Tie Rod, 3⁄8-24 x 7 inch. Use With 29527011 Cylinder Body, 29527010 O-rings, And 29527005 And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Bolt, Tie Rod, 3⁄8-16 x 75⁄8 inch. Use With 29534490 Cylinder Body, 29534489 O-rings, And 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . Cap, Hydraulic, Steel. Use With 29527011 Cylinder Body, 29527010 O-rings, 29527012 Tie Rod Bolts, And 29527006 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Cap, Hydraulic, Aluminum. Use With 29534490 Cylinder Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And 29534488 Aluminum End Caps Only. . . . . . . . . . . . . . . . O-ring, 91.7 mm ID, 3.53 mm Thick. For Use With 29527005 And 29527006 Steel End Caps Only . . . . . . . . . . . . . . . . O-ring, 101.6 mm ID, 1.78 mm Thick. For Use With 29534487 And 29534488 Aluminum End Caps Only. . . . . . . . . . . . Cap, Gas, Steel. Use With 29527011 Cylinder Body, 29527010 O-rings, 29527012 Tie Rod Bolts, And 29527005 Steel End Caps Only. . . . . . . . . . . . . . . . . . . . Cap, Gas, Aluminum. Use With 29534490 Cylinder Body, 29534489 O-rings, 29534491 Tie Rod Bolts, And 29534487 Aluminum End Caps Only. . . . . . . . . . . . . . . . Nipple Assembly, Solenoid, Air . . . . . . . . . . . . . . . . . . . . . . . . . . . Nipple, Automotive Pipe, 3⁄8-18 . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Solenoid, Air. See SIL 8-WT-97, And SIL 14-WT-99. Whenever Possible, Service 29522717 Valve Assembly With 29544456 Valve Assembly Service Kit. See SIL 17-WT-03. . . . . . . . . . . . . Nipple Assembly With Orifice, Air Solenoid, 3⁄8-18 . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29535964 ** 29534484 ** 29527008 29527009 29527007
1 1 2 1 1
4 3 3
8 6 6
16 12 12
29527011
1
3
6
12
29534490
1
3
6
12
29527012
4
8
16
32
29534491
4
8
16
32
29527005
1
3
6
12
29534487
1
3
6
12
29527010
2
4
8
16
29534489
2
4
8
16
29527006
1
3
6
12
29534488 29544809 443981
1 1 1
3 3 3
6 6 6
12 12 12
29547934 29514765
1 1
3 3
6 6
12 12
** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
30–2.1
30
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 30-546 Retarder Accumulator, Figure 30 Same As Group 30-544. NOTE: See SIL 7-WT-96 And SIL 15-WT-05 For Additional Retarder Accumulator Service Information. REF NO.
NOMENCLATURE
30–2.2
Copyright © 2009 Allison Transmission, Inc.
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
NOTES
20091001
Copyright © 2009 Allison Transmission, Inc.
30–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 2 3
3 2 1
4 6
5
V03917.01 P
Figure 31. PTO Provision
31–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 31-660 PTO Provision, Figure 31 NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission. See SIL 2-WT-96 For Service Information. REF NO. 1 2 3 4–6
NOMENCLATURE
PART NO.
Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 10 1 1
10 1 4
20 2 8
40 4 16
GROUP 31-661 PTO Provision, Figure 31 NOTE: PTO Assemblies, Accessories, And Service Parts Are No Longer Available Through Allison Transmission. See SIL 2-WT-96 For Service Information. 1–3 4 5 6
Not Used In This Group. Plug Assembly, Pressure Tap. See SIL 7-WT-94. . . . . . . . . . . . . . . . . 29500034 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446
1 1 1
1
2
4
3
6
12
31
* Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
31–2.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
NOTES
31–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
2 3
4
6
5
10
9 7
8
34
V05395
Figure 34A. Converter Housing (Without PTO)
20091001
Copyright © 2009 Allison Transmission, Inc.
34–1.1
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 25
2
26
4 3
27 5 6 7
8 11
9
12
21
13
10 14
16
20
11 15
17
18
19
22 24
23
30 29 28
V03918.00.03
Figure 34B. Converter Housing (PTO)
34–1.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 34-543 Converter Housing, Figure 34A Without PTO REF NO. 1 2 3 4 5 6 7 8 9 10
PART NO.
NOMENCLATURE Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .
29501401 ** 23047102 29524123 29543432 29503383 29503843 29537507 29536988 29505858 11514355
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1 1 1 1 1 25
2 1 2 4 2 1 1 4 25
4 2 4 8 4 2 2 8 50
8 4 8 16 8 4 4 16 100
1 11 1
11
22
44
29544138
1
4
8
16
29545519 29542356 29537060 29542334
1 1 1 1
4 1 2 1
8 2 4 2
16 4 8 4
29518438 23047945 29514708 ** 29501421
1 1 1 2
4 1
8 2
16 4
4
8
16
29514709 29515650
1 1
1 1
2 2
4 4
29518438 29543432 29503383 29503843 29537507
1 1 1 1 1
4 2 2 2 2
8 4 4 4 4
16 6 6 6 6
29543965 23047102 11514355
1 1 25
1 2 25
2 4 50
4 8 100
GROUP 34-545 Converter Housing, Figure 34B With PTO 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M10 x 1.5 x 30 mm . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.27 mm OD. Used Prior To S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD. Used Starting With S/N 6610154915. See SIL 31-WT-04. . . . . . . . . . . . . . . . Retainer And Bushing Assembly, Bearing . . . . . . . . . . . . . . . Bushing, 89 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 245.6 mm ID. Color Coded White. . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit, External Butt-Joint, 108.0 mm OD. Kit Contains Two 29505800 Sealrings. . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Housing, Converter. When Changing To New Larger Ratio PTO, Replace 29524122 Housing With 29543965 Housing. . . . . . . Vent Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Head, M10 x 1.5 x 35 mm . . . . . . . . . . . . . . . . . . . . . . . . .
29514707 ** 11500930 29542357 **
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
34–2.1
34
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 34-545
(cont’d)
Converter Housing, Figure 34B With PTO REF NO. 23 24 25 26 27 28 29 30
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505858 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037 Bolt, M10 x 1.5 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11514354 Cover, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048038 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048037
1 1 10 1 1 10 1 1
4 1 10 1 4 10 1 4
8 2 20 2 8 20 2 8
16 4 40 4 16 40 4 16
1 1 1
4 1
8 2
16 4
4
8
16
2
4
8
4
8
16
GROUP 34-582 Converter Housing, Figure 34B With PTO, Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 20
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542545 ** Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Housing, Converter. See SIL 4-WT-06. . . . . . . . . . . . . . . . . . . . . . 29542546
GROUP 34-592 Converter Housing, Figure 34B With PTO, Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545672 Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763
** ** * *
1 1 1 1 1 1
GROUP 34-593 Converter Housing, Figure 34B With PTO Same As Group 34-545, Except For Parts Listed Below. 1 4 10
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545673 ** Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . 29545519 Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545674 **
1 1 1
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.
34–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 34-593
(cont’d)
Converter Housing, Figure 34B With PTO Same As Group 34-545, Except For Parts Listed Below. REF NO.
NOMENCLATURE
12 13 14
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544761 Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544762 * Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544763 *
1 1 1
2
4
8
4
8
16
2
4
8
4
8
16
2
4
8
GROUP 34-600 Converter Housing, Figure 34B With PTO (Welded) Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29545673 29545519 29545674 29544761 29544762 29544763
** ** * *
1 1 1 1 1 1
GROUP 34-601 Converter Housing, Figure 34B With PTO (Welded), Anodized Same As Group 34-545, Except For Parts Listed Below. 1 4 10 12 13 14
Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 110.42 mm OD . . . . . . . . . . . . . . . . . . . . Gear Assembly, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Weldment Assembly, Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, PTO Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29545672 29545519 29545674 29544761 29544762 29544763
** ** * *
1 1 1 1 1 1
34
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
34–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
3
1
4 8"
5
(100%) FULL ON
WEATHER PACK TO WIRING HARNESS OR INTERFACE MODULE IF NEEDED CBA
33"– 35"
27
7
6
2 (0%) OFF
6 5 4 3 2 1 0
1 2 3 4 5 6
8
9 METRI–PACK CONNECTOR
12" “FULL ON” WHEN PRESSURE SWITCH CLOSES
.85"
23
2.3"
WEATHER PACK CONNECTOR
2.3" 3.5"
CBA CONVOLUTE TUBING 4"
METRI–PACK CONNECTOR TO PRESSURE SWITCH
3.5"
25
CBA
DCBA
24
BA
.83"
TO RESISTANCE MODULE
TO PEDAL
CONVOLUTE TUBING 4"
TO WIRING HARNESS
WEATHER PACK 26 CONNECTOR
10
TO WIRING HARNESS
WEATHER PACK CONNECTOR
11
12
20
.83"
13 12" 3.5"
H METRI–PACK I CONNECTORS G 21 H FULL ON
CONVOLUTE TUBING
BA
21
2.3"
L O
3.5"
2⁄ 3
ON
BA
M E D
BA
.83"
1⁄ 3
ON
21
TO PRESSURE SWITCHES
WEATHER PACK CONNECTOR
14
22
47"
15 16
.83"
2.3" 3.5"
CBA
CBA CBA
2.3"
TO PEDAL TO WIRING HARNESS
AMP CONN. TO HAND LEVER
17
WEATHER PACK CONNECTOR
.83"
TO WIRING HARNESS
WEATHER PACK CONNECTOR
4"
TO WIRING HARNESS
CBA
18
CONVOLUTE TUBING 4"
CBA
2.3"
CONVOLUTE TUBING 4"
TO WIRING HARNESS
WEATHER PACK CONNECTOR
3.5"
CONVOLUTE TUBING 4"
19
WEATHER PACK CONNECTOR
V04766.01
Figure 35. Retarder Controls
35–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 35-520 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 1–8 9 10 11 14–19 27
NOMENCLATURE Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29506471 15300027 12015092
1 1 1
2 2 2
3 3 3
5 5 5
29506478
1
2
3
5
1 1 1 1
2 2 2 2
3 3 3 3
5 5 5 5
GROUP 35-523 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19
Not Used In This Group. Not Used In This Group.
GROUP 35-528 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 23 24 25 26
Not Used In This Group. Not Used In This Group. Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . .
29506472 12015797 12010492 12015092
GROUP 35-529 Retarder Controls, Figure 35
35
Same As Group 35-541, Except For Parts Listed Below. 1–8 12 13 14–19
Not Used In This Group. Resistance Module, Full-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506470 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group.
20091001
Copyright © 2009 Allison Transmission, Inc.
1 1
2 2
3 3
35–2.1
5 5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 35-530 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 1–8 9 10 11 12 13 14–19 27
NOMENCLATURE
PART NO.
Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Resistance Module, Half-On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509894 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1 1 1 1
2 2 2 2 2
3 3 3 3 3
5 5 5 5 5
1
2
3
5
1
2
3
5
1 1 1
2 2 2
3 3 3
5 5 5
1
2
3
5
1 1 1
2 2 2
3 3 3
5 5 5
1
2
3
5
1 1
2 2
3 3
5 5
GROUP 35-531 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1 3–8 9 10 11 14–17 27
Pedal, Retarder Control, 35 Degree. If 29508015 Retarder Control Pedal Must Be Replaced, Use 29538485 Pedal. . . . . . . . . . . . . . . 29538485 Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478
GROUP 35-534 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 9 10 11 18–19 27
Not Used In This Group. Resistance Module, One-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506471 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group. Switch, Pressure, Non-Adjustable 2 psi . . . . . . . . . . . . . . . . . . . . . . . . 29506478
GROUP 35-535 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19 23 24
Not Used In This Group. Not Used In This Group. Resistance Module, Pedal, 3-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506472 Connector Assembly, 4-Way Weather Pack . . . . . . . . . . . . . . . . . 12015797
(continued on next page)
35–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 35-535
(cont’d)
Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. REF NO. 25 26
NOMENCLATURE
PART NO.
Seal, Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12010492 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . 12015092
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 2
3 3
5 5
1 3 1 1 1 1
2 6 2 2 2 2
3 9 3 3 3 3
5 15 5 5 5 5
1 3 1 1 1 1
2 6 2 2 2 2
3 9 3 3 3 3
5 15 5 5 5 5
GROUP 35-536 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27 27
Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .
29511306 15300027 12015092 29506478 29511307 29511308
GROUP 35-538 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27 27
Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 10 psi . . . . . . . . . . . . . . . . . . . . . . .
29511306 15300027 12015092 29511307 29511308 29511309
35
GROUP 35-539 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–2 18–19 20 21 22 27 27 27
Not Used In This Group. Not Used In This Group. Resistance Module, Three-Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 2 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 4 psi . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure, Non-Adjustable, 7 psi . . . . . . . . . . . . . . . . . . . . . . . .
20091001
Copyright © 2009 Allison Transmission, Inc.
29511306 15300027 12015092 29506478 29511307 29511308
1 3 1 1 1 1
2 6 2 2 2 2
3 9 3 3 3 3
35–2.3
5 15 5 5 5 5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 35-541 Retarder Controls, Figure 35 REF NO. 1 2 3 4 5 6 7 8 9–13 14 15 16 17 18 19 20–27
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Pedal, Retarder Control, 35 Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538485 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Lever, Retarder Control, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29522721 Handle Assembly, Lever, 200 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29521870 Handle, Retarder Control Lever, 200 mm . . . . . . . . . . . . . . . . 29521864 Nut, Retarder Control Lever, M22 x 1 . . . . . . . . . . . . . . . . . . . 29521865 Boot, Retarder Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . 29521866 Switch, Multi-Position, Retarder Control Lever . . . . . . . . . . . . . . . . 29521868 Not Used In This Group. Resistance Module, Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506474 Connector, AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518007 Terminal, Spade, Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29518008 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Resistance Module, Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509895 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Not Used In This Group.
* * * * *
1 1 1 1 1 1 1 1
2 2 2
3 3 3
5 5 5
1 1 7 1 1 1
2 2 14 2 2 2
3 3 18 3 3 3
5 5 56 5 5 5
1 2 1 1 1
2 4 2 2 2
3 6 3 3 3
5 10 5 5 5
GROUP 35-544 Retarder Controls, Figure 35 Same As Group 35-541, Except For Parts Listed Below. 1–8 14–19 20 21 22 27 27
Not Used In This Group. Not Used In This Group. Resistance Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511320 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15300027 Connector, 3-Way Weather Pack . . . . . . . . . . . . . . . . . . . . . . . . . . 12015092 Switch, Pressure, Non-Adjustable 4 psi . . . . . . . . . . . . . . . . . . . . . . . . 29511307 Switch, Pressure, Non-Adjustable 10 psi . . . . . . . . . . . . . . . . . . . . . . . 29511309
* Serviced Only As An Assembly — Not Available As A Detail Part.
35–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
PARTS CATALOG PC2456EN
NOTES
20091001
Copyright © 2009 Allison Transmission, Inc.
35–2.5
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1
42
19 21 22 3 4
41
2
23
5
20 24
32
35
25
34 33
27
6
26
7
30
9
8
31
10 11 29 28
12 13
26
31
14
15 36
16
37 17 18
39 40
38
V07024.01.00 p
Figure 39A. P3 Planetary And Rear Cover/Retarder
39–1.1
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 4 12
7 5
13
8
14
6
15 9
3
16
19
10 11
17
20 21
2
18
22
23 24
25 26 100 72 71 70 48 45
57 47
67
46
27 52
76
75
77 78
80 81 82
79
53 49
91 84
60 54
31
86 87 88 89
59 41
55
61 58
38
93 68
96 95
92 90
85 30
29
69
83 51
50
28
73 74
93 94
40 39 62 63
56
37 42
65
43 36
35 33 32
44
66
64 97
34
98 99 V07025a.02.00
Figure 39B. P3 Planetary And Rear Cover/Retarder
20091001
Copyright © 2009 Allison Transmission, Inc.
39–1.2
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
2
12
14
16
3
17 4
15 18
1 5
19
6
7 8
20
9
13
10 8
11
22
26 27
21
28
23 24
25 23
25 24
50
30
29
51
31
52
43 44 46
32
45
47
33 34
37 35
39
38
36
48
49
41 42 40
40 V06890a.00.01
Figure 39C/39D. P3 Planetary And Rear Cover/Retarder (1 of 2)
39–1.3
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
54 53
57
58
55 56 59
60 62
82 63
64
73 65
61 76
66
74 67
75
68 69
72 77
70 71
79
39
80 81 78
V07026a.03.00
Figure 39C. P3 Planetary And Rear Cover/Retarder (2 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
39–1.4
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
53
55
56
57
60
58 61 62
54
59
63
64 65 106 66
129
67
108 107 109
112 113
114 105 115 116 132
118
87 68
110
117
103
90
72
111
89
131 119
88
130
120 102
69 70
100
71
125
101 83 91
92
121 122 123 124
125
99
128
126
127
104
80 82 81
94 95
93 79
73
97
84 78
77
76
98
96
85
75 74
133 86 134 135 V07027a.02.00
Figure 39D. P3 Planetary And Rear Cover/Retarder (2 of 2)
39–1.5
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
1 4 12
7 5
13
8
14
6
15 9
3 19
16 10
17
11
20 21
2
18
22
23 24
25 26
65 67 66 68 69 70
52
88
64 45
28
61
74 46
30
53
98 76
54 55
41 40
49
50
56
77 78
63 79
62
38
85
32
33
35
39
80 81 84 82 83
37
34
97
86
39
36
96
99
75 87
31
95
71 73
47 29
91 89 92
72
48
93 94
90
27
51
57 58
42
59
43
60
44 100 101 102
V07025b.05.00
Figure 39E. P3 Planetary And Rear Cover/Retarder
20091001
Copyright © 2009 Allison Transmission, Inc.
39–1.6
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
2
12
14
16
3
17 4
15 18
1 5
19
6
7 8
20
9
13
10 8
11
26
21
27 28
22 50 52 51 25 23
24
30
29 31
43 44 46
32
45
47
33 34
37 35
39
38
36
48
49
41 42 40
40 V06890b.00.02
Figure 39F/39G. P3 Planetary And Rear Cover/Retarder (1 of 2)
39–1.7
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
54 55
53
84
59
85
58 56 60
61
83
57
63 64
65
82 66
62 74
67
77
68 69
75 70
76
78 79
71 72
80
39 81 73
V07026b.04.00
Figure 39F. P3 Planetary And Rear Cover/Retarder (2 of 2)
20091001
Copyright © 2009 Allison Transmission, Inc.
39–1.8
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
53
55
56
57
58
60 61 62 54
59
63
64 65
66 67 106 107 108
68
109 69
110 111 112
70 71 72
105
89
101
102
81
140 139 128
98 92
119
103
126
120 121 122
76
123
124
95 84
75
125
94
93
78
74
138
127
118
82
79
137
117
100
80
136
116
104
99
91
131 133 132
102
88
83
134 135
130 114 115
87
73
129
113
90
96
77
97 85 86
141 142 143
V07027b.05.00
Figure 39G. P3 Planetary And Rear Cover/Retarder (2 of 2)
39–1.9
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-544 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio Same As Group 39-697. REF NO.
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
GROUP 39-545 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio Same As Group 39-697, Except For Parts Listed Below. 4 5 11
14 15 16 17 18 38 39 39
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
29535677 ** 29535681 **
1 1
29537199
1
1
2
4
29535998 29506056 29507803 29543992 29506055
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
29537166
1
2
4
8
29511450
1
2
4
8
29537193
1
2
4
8
1
3
6
12
GROUP 39-574 P3 Planetary And Rear Cover/Retarder, Figure 39A 1–41 42
Not Used In This Group. Bracket, Rear Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507888
GROUP 39-582 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 2 3
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.1
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-582
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 9
12 13 14 15 16 64
65 65 70 72 86
NOMENCLATURE
PART NO.
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1
2
4
8
1
2
4
8
1 1
2
4
8
1
1
2
4
1 1
1
2
4
1 1 1 1
1 1
2 2
4 4
GROUP 39-583 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 70 86
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
GROUP 39-587 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. 4 20 27 28
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535673 ** Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511474 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540140 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
39–2.2
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-587
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. REF NO.
NOMENCLATURE
29 30
PART NO.
Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540139 *
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
1
2
4
GROUP 39-588 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With Tachograph Same As Group 39-697, Except For Parts Listed Below. 4 5 11
14 15 16 17 18 20 27 28 29 30 38 39 39
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
29535678 ** 29535681 **
1 1
29537199
1
1
2
4
29535998 29506056 29507803 29543992 29506055 29511474 ** 29540140 29512791 29512790 29540139 *
4 4 1 8 4 1 1 1 1 1
8 8 2 8 8
16 16 4 16 16
32 32 8 32 32
1 1 1
2 2 2
4 4 4
29537166
1
2
4
8
29511450
1
2
4
8
29537193
1
2
4
8
39
GROUP 39-595 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder Same As Group 39-656
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.3
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-596 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9
12 13 14 15 16 64
65 65
NOMENCLATURE
PART NO.
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
1
1
2
4
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1
2
4
8
1
2
4
8
1
2
4
8
1
1
2
4
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
GROUP 39-597 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13 14 15 16
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29511047 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
39–2.4
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-597
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. REF NO. 64
65 65 70 86
NOMENCLATURE Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29537166
1
2
4
8
29511065
1
2
4
8
29537385 29537073 ** 29510494
1 1 1
2
4
8
1
2
4
1
2
4
19
38
76
1 1 1 1 2 1
2 2 2 2 4 2
4 4 4 4 8 4
GROUP 39-598 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder Same As Group 39-656, Except For Parts Listed Below. 70 86
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
1 1
GROUP 39-603 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. 3 4 20 27 28 29 30 31 32
Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . .
29514698 29535674 ** 29515603 ** 29540148 29512791 29512790 29540147 29514697 29543432
19 1 1 1 1 1 1 2 1
** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.5
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-610 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With Tachograph And Dropbox Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 3 4 5 11
14 15 16 17 18 20 27 28 29 30 31 32 38 39 39
NOMENCLATURE
PART NO.
Washer, M12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514698 Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535679 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535681 ** Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29511450 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537199 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29515603 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29540148 Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512791 Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . 29512790 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540147 Pin, Dowel, 10.01 mm x 24 mm . . . . . . . . . . . . . . . . . . . . 29514697 Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . 29543432 Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511450 Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537193
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 19 1 1
19
38
76
1
1
2
4
4 4 1 8 4 1 1 1 1 1 2 1
8 8 2 8 8
16 16 4 16 16
32 32 8 32 32
1 1 1 1 2 1
2 2 2 2 4 2
4 4 4 4 8 4
1
2
4
8
1
2
4
8
1
2
4
8
1 1 1 1 1 1
1
2
4
1 1 1
2 2 2
4 4 4
1
2
4
8
GROUP 39-611 P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 11
20 27 28 29 30 38
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . 29535675 ** Carrier, P3 Planetary. When Replacing 29535995 Carrier With 29537386 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . 29537386 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520516 ** Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . 29541084 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541083 * Belleville Washer. Used Only With 29537386 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . 29537166
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
39–2.6
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-611
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39A Close Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. REF NO. 39 39
NOMENCLATURE
PART NO.
Nut, Output. Used Only With 29535995 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520521 Nut, Output. Used Only With 29537386 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . 29537193
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
2
4
8
1
2
4
8
GROUP 39-612 P3 Planetary And Rear Cover/Retarder, Figure 39A Wide Ratio, With 16-Pulse Tachograph Provision Same As Group 39-697, Except For Parts Listed Below. 4 5 11
14 15 16 17 18 20 27 28 29 30 38 39 39
Rear Cover And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, P3 Planetary. When Replacing 29535997 Carrier With 29537199 Carrier, Also Replace 29520521 Output Nut With 29537193 Output Nut. See SIL 25-WT-01. . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plug Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537199 Carrier And 29537193 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537199 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
29535680 ** 29535681 **
1 1
29537199
1
1
2
4
29535998 29506056 29507803 29543992 29506055 29520516 ** 29541084 23019664 29534508 29541083 *
4 4 1 8 4 1 1 1 1 1
8 8 2 8 8
16 16 4 16 16
32 32 8 32 32
1 1 1
2 2 2
4 4 4
29537166
1
2
4
8
29520521
1
2
4
8
29537193
1
2
4
8
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.7
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-614 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9
12 13 14 15 16 31 38 39 40 41 64
65 65 70 86
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
** **
**
*
**
1 1
1
1
2
4
4 4 1 8 4 1 1 1 1 1
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1 1 1
2 2 4
4 4 8
1
2
4
8
1
2
4
8
1 1 1
2
4
8
1
2
4
1
2
4
GROUP 39-617 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. 2 9
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 ** Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914
1
1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
39–2.8
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-617
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision Same As Group 39-656, Except For Parts Listed Below. REF NO. 31 38 39 40 41 64
65 65 70 86
NOMENCLATURE Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29520534 ** 29520532 29534508 23019664 29520530 *
1 1 1 1 1
1 1 1
2 2 4
4 4 8
29537166
1
2
4
8
29520539
1
2
4
8
29537385 29536991 ** 29512792
1 1 1
2
4
8
1
2
4
GROUP 39-652 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13 14 15 16 64
65 65
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . .
29535682 ** 29535684 **
1 1
29545913
1
1
2
4
29535996 29506054 29507804 29543993 29506054
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
29537166
1
2
4
8
29511065
1
2
4
8
29537385
1
2
4
8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.9
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-652
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 70 72 86
NOMENCLATURE
PART NO.
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Not Used In This Group. Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
1
2
4
1
1
2
4
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1
2
4
8
1
2
4
8
1
2
4
8
GROUP 39-653 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13 14 15 16 64
65 65
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
1 1
GROUP 39-654 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
39–2.10
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-654
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9
12 13 14 15 16 64
65 65 70 86
NOMENCLATURE Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29545913
1
1
2
4
29535996 29506054 29507804 29543993 29506054
4 4 1 8 4
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
29537166
1
2
4
8
29511065
1
2
4
8
29537385 29537073 ** 29510494
1 1 1
2
4
8
1
2
4
1
2
4
GROUP 39-655 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 70 86
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . 29512792
1 1
39
GROUP 39-656 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt 1 2 3 4 5 6
Gasket, Stator Housing. See SIL 20-WT-97. . . . . . . . . . . . . . . . . . . . . Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft Assembly, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, 28 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29535902 29535685 ** 29535687 ** 29535235 29505605 29535216 *
1 1 1 1 1 1
1
2
4
1 2
2 4
4 8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.11
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-656
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 7 8 9
10 11 12 13 14 15 16 17 18 19 20
20
21
21
22 23 24 25
26 27 28 29 30 31
NOMENCLATURE
PART NO.
Ring, Retaining, Internal, 219 mm OD . . . . . . . . . . . . . . . . . . 29501034 Ring, P3 Indexing. See SIL 11-WT-98 And SIL 10-WT-00. . . 29535988 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Spacer, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535224 Ring, Retaining, External, 64 mm ID . . . . . . . . . . . . . . . . . . . . 29505803 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535998 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506056 Gear Set, P3 Pinion. Set Contains Four 29505620 Gears. . . . 29507803 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543992 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506055 Bearing Assembly, Tapered Roller . . . . . . . . . . . . . . . . . . . . . . . . . 29505613 Housing Assembly, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544955 ** Ring, Retaining, External, 181 mm ID . . . . . . . . . . . . . . . . . . . 29503037 Spring And Retainer Assembly, C5 Piston Return. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503035 Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503036 Spring And Retainer Assembly, C5 Piston Return. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544956 Piston. See SIL 27-WT-06. . . . . 29544958 Piston, C5 Clutch. Used Prior To S/N 6610204386, With 29536771 Stator Housing And 29503036 Return Spring Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503035 Piston, C5 Clutch. Used Starting With S/N 6610204386, With 29544957 Stator Housing And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544956 Sealring, External, 315.2 mm ID. Color Coded Light Blue. See SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546158 Sealring, Internal Lip-Type, 214.06 mm OD . . . . . . . . . . . . . . 23048164 Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . 29505574 Stator Housing, Retarder. When Replacing 29536771 Stator Housing With 29544957 Stator Housing, Also Order 29544956 Piston And 29544958 Return Spring Assembly. See SIL 27-WT-06. . . . . . . . . . . . . . . . . . . . . . 29544957 O-ring, 355.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047924 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Gasket, Retarder Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541566 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543416 Sealring, Rotating, 146 mm OD . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507890 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534479 **
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 1
2 2
4 4
8 8
1 1 1
1 2 2
2 4 4
4 8 8
4 4 1 8 4 1 1 1
8 8 2 16 8 1
16 16 4 32 16 2
32 32 8 64 32 4
2
4
8
1
2
4
8
1
2
4
8
1
2
4
8
1
2
4
8
1 1 1
4 4 2
8 8 4
16 16 8
1 1 1 1 1 1 1
1 2 2 1 1 2
2 4 4 4 4 4
4 8 8 8 8 8
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
39–2.12
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-656
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 32 33 34 35 36 36 37 38
39 40 41 42–48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62 63 64
NOMENCLATURE Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 34.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Valve, 36.17 mm OD x 114.3 mm . . . . . . . . . . . . . . . Valve, Autoflow. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Autoflow. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5 mm x 45 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder. Prior To S/N 6610066447, When Replacing 29534478 Housing Assembly With 29545015 Housing Assembly, Also Replace 29515693 Autoflow Valve With 29536730 Autoflow Valve, And Add The Following Parts Found In Section 20: 29536765 Jumper Manifold, 29536766 Jumper Manifold Gasket, Three 29536756 M10 x 1.5 x 169 mm 12 Point Flanged Bolts, And 11514355 M10 x 1.5 x 30 mm Flange Head Bolt. Prior To S/N 6610008625, Also Order 29515692 Spring. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Tachograph, M18 x 1.5 mm . . . . . . . . . . . . . . . . . . Washer, M18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Plug, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 45.82 mm OD . . . . . . . . . . . . . . . . . Cup, Tapered Roller Bearing . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M8 x 1.25 x 25 mm . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Speed. See SIL 5-WT-06. . . . . . . . . . . . . . . . . O-ring, 15.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Prior To S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Tapered Roller. Used Starting With S/N 6610204386. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Locknut. See SIL 19-WT-98. . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29503209 29509732 29503208 29515692
1 1 1 1
2 2 1 1
4 4 4 4
8 8 8 8
29515693
1
1
4
8
29536730 11512368
1 1
1 2
4 4
8 8
29545015 29512790 29512791 29534475 *
1 1 1 1
1 1 1
2 2 4
4 4 8
29511861 23040579 29505516 29503590 11514357 29514182 29503209 29505574 11515322 29544139 29503383 29503843 29537507
1 1 1 1 1 1 1 1 3 1 1 1 1
2 2 2 2 2 2 2 2 6 1 2 2 2
4 4 4 4 4 4 4 4 12 2 4 2 4
8 8 8 8 8 8 8 8 24 4 8 4 8
29505613
1
2
4
8
29544236 29511429
1 1
2 2
4 4
8 8
29537166
1
2
4
8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part.
20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.13
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-656
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 65 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
84 85 86 87 87 88 88 89 90 91 92 93 94 95
NOMENCLATURE
PART NO.
Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Seal Assembly, Oil, 165.61 mm OD. See SIL 14-WT-96 And SIL 6-WT-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546238 Cover, Sensor Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Bolt, Flange Hd, M12 x 1.75 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29541874 Bolt, Flange Hd, M8 x 1.25 x 100 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 11515115 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537074 ** Bolt, Flange Hd, M8 x 1.25 x 55 mm . . . . . . . . . . . . . . . . . . . . . . . 29510680 Cover, Retarder Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519205 Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503939 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511063 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511062 Solenoid, N/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537373 O-ring, 16.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 O-ring, 12.2 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014057 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511060 Stop, Valve. See SIL 14-WT-02. . . . . . . . . . . . . . . . . . . . . . . . . . . 29538569 Spring, 7.8 mm OD x 29.2 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049391 Valve, Exhaust Backfill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049320 Valve Body, Retarder Control. Prior To S/N 6610066447, When Replacing 29511059 Valve Body With 29536989 Valve Body, Replace 29510497 Plug With 29536990 Plug And 29510499 O-ring With 23015806 O-ring. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536989 Pin, Dowel, 2.5 mm x 40 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500823 Pin, Dowel, 3 mm x 43 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500822 Spring, 15.09 mm OD x 30.8 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29538461 O-ring, 21.9 mm ID. Used Prior To S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510499 O-ring, 23.5 mm ID. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015806 Plug, Valve. Used Prior To S/N 6610066447. See SIL 25-WT-00. 29510497 Plug, Valve. Used Starting With S/N 6610066447. See SIL 25-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536990 Ring, Retaining, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510498 Plug Assembly, Pressure Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 O-ring, 8.9 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23043446 Plug, Pressure Tap, 7⁄16-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541018 * Gasket, Separator Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512744 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511057 Plate, Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511055
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1
2
4
8
1
2
4
8
1 2 12 9 1 5 1 1 1 1 1 1 1 1 1 1 1
2 2 13 18
4 4 36 36
16 8 72 72
5 1 1 1 1 1 2 2 1 1 1 1
10 2 2 2 2 2 4 4 2 2 2 2
15 4 4 4 4 4 8 8 4 4 4 4
1 1 1 1
1 1 1 1
2 2 2 2
4 4 4 4
1
1
2
4
1 1
1 1
2 2
4 4
1 1 1 1 1 2 1 1
1 1 1 1
2 2 2 2
4 4 4 4
4 1 1
8 2 2
16 4 4
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
39–2.14
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-656
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 1. One Bolt REF NO. 96 97 98 99 100
NOMENCLATURE Gasket, Channel Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 165 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M12 x 1.75 x 105 mm . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Flange Hd, M10 x 1.5 x 160 mm . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
PART NO. 29507891 29541869 29541875 29541868
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200 1 4 2 7
1 4 7 14
2 8 14 38
4 12 28 76
1 1
1
2
4
GROUP 39-657 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, TID 1 Same As Group 39-656, Except For Parts Listed Below. 70 86
Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
GROUP 39-658 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13 14 15 16 31 38 39 40 41 64
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29535683 ** 29535684 **
1 1
29545913
1
1
2
4
29535996 29506054 29507804 29543993 29506054 29535003 ** 29535002 29534508 23019664 29535001 *
4 4 1 8 4 1 1 1 1 1
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1 1 1
2 2 4
4 4 8
29537166
1
2
4
8
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts. 20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.15
39
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-658
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. REF NO. 65 65 70 86
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 ** Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
1
2
4
8
1 1 1
2
4
8
1
2
4
1
2
4
1 1 1
2 2 4
4 4 8
1
2
4
8
1
2
4
8
1 1 1
2
4
8
1
2
4
GROUP 39-659 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 1 Same As Group 39-656, Except For Parts Listed Below. 2 9
31 38 39 40 41 64
65 65 70 86
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535686 Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545914 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29536997 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520539 Nut, Output. Used Only With 29537200 Or 29544813 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385 Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29536991 Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . . . 29512792
**
**
*
**
1
1 1 1 1 1 1
* Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
39–2.16
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-660 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 2 3 9
12 13 14 15 16 45 46 47 48 49–53 64
65 65 70 86
NOMENCLATURE Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29535682 ** 29535684 **
1 1
29545913
1
1
2
4
29535996 29506054 29507804 29543993 29506054 15326309 23040579 29533980 29537507
4 4 1 8 4 1 1 1 1
8 8 2 16 8 2 2 2 2
16 16 4 32 16 4 4 4 4
32 32 8 64 32 8 8 8 8
29537166
1
2
4
8
29511065
1
2
4
8
29537385 29536991 ** 29512792
1 1 1
2
4
8
1
2
4
GROUP 39-661 39
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 **
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.17
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-661
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 9
12 13 14 15 16 45 46 47 48 49–53 64
65 65
NOMENCLATURE
PART NO.
Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537166 Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29511065 Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . . 29537385
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
1
1
2
4
4 4 1 8 4 1 1 1 1
8 8 2 16 8 2 2 2 2
16 16 4 32 16 4 4 4 4
32 32 8 64 32 8 8 8 8
1
2
4
8
1
2
4
8
1
2
4
8
1
1
2
4
4 4
8 8
16 16
32 32
GROUP 39-662 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535682 ** Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 ** Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054
1 1
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
39–2.18
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-662
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 14 15 16 45 46 47 48 49–53 64
65 65 70 86
NOMENCLATURE Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
29507804 29543993 29506054 15326309 23040579 29533980 29537507
1 8 4 1 1 1 1
2 16 8 2 2 2 2
4 32 16 4 4 4 4
8 64 32 8 8 8 8
29537166
1
2
4
8
29511065
1
2
4
8
29537385 29537073 ** 29510494
1 1 1
2
4
8
1
2
4
15326309 23040579 29533980 29537507
1 1 1 1
2 2 2 2
4 4 4 4
8 8 8 8
29536991 ** 29512792
1 1
1
2
4
GROUP 39-663 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53 70 86
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
39
GROUP 39-664 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . .
15326309 23040579 29533980 29537507
1 1 1 1
2 2 2 2
4 4 4 4
(continued on next page) ** Not Serviced As An Assembly—Order Detail Parts.
20091001
Copyright © 2009 Allison Transmission, Inc.
39–2.19
8 8 8 8
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-664
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, High Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO.
NOMENCLATURE
49–53
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
PART NO.
Not Used In This Group.
GROUP 39-665 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Low Torque Retarder, TID 2 Same As Group 39-656, Except For Parts Listed Below. 45 46 47 48 49–53 70 86
Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309 O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040579 Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . 29533980 Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . 29537507 Not Used In This Group. Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . 29537073 ** Spring, 15.5 mm OD x 27.82 mm . . . . . . . . . . . . . . . . . . . . . . . . . . 29510494
1 1 1 1
2 2 2 2
4 4 4 4
8 8 8 8
1 1
1
2
4
1
1
2
4
4 4 1 8 4 1 1 1 1 1 1
8 8 2 16 8
16 16 4 32 16
32 32 8 64 32
1 1 1
2 2 4
4 4 8
2
4
8
GROUP 39-666 P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 3 9
12 13 14 15 16 31 38 39 40 41 45
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535683 Carrier Assembly, P3 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535684 Carrier Kit, P3 Planetary. When Replacing 29535999 Carrier With 29545913 Carrier Kit, Also Replace 29511065 Output Nut With 29537385 Output Nut. 29545913 Kit Contains 29544812 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545913 Spindle, P3 Planetary Pinion. See SIL 11-WT-98 And SIL 10-WT-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535996 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Gear Set, P3 Pinion. Set Contains Four 29505624 Gears. . . . 29507804 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543993 Washer, P3 Pinion Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506054 Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535003 Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . . 29535002 Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . 29534508 O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019664 Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535001 Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . 15326309
** **
**
*
1 1
(continued on next page) * Serviced Only As An Assembly—Not Available As A Detail Part. ** Not Serviced As An Assembly—Order Detail Parts.
39–2.20
Copyright © 2009 Allison Transmission, Inc.
20091001
PARTS CATALOG PC2456EN
ALLISON 4000 PRODUCT FAMILY PARTS CATALOG
GROUP 39-666
(cont’d)
P3 Planetary And Rear Cover/Retarder, Figure 39B Close Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. REF NO. 46 47 48 49–53 64
65 65 70 86
NOMENCLATURE O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537387 Or 29544812 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29535999 Carrier. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Output. Used Only With 29537387 Or 29544812 Carrier And 29537166 Belleville Washer. See SIL 25-WT-01. . . . . . . . . . Valve Body Assembly, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . Spring, 15.09 mm OD x 33.69 mm . . . . . . . . . . . . . . . . . . . . . . . .
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–25 26–50 51–200
23040579 29533980 29537507
1 1 1
2 2 2
4 4 4
8 8 8
29537166
1
2
4
8
29511065
1
2
4
8
29537385 29536991 ** 29512792
1 1 1
2
4
8
1
2
4
1
2
4
1 1 1
2 2 4
4 4 8
2 2 2 2
4 4 4 4
8 8 8 8
GROUP 39-667 P3 Planetary And Rear Cover/Retarder, Figure 39B Wide Ratio, Medium Torque Retarder, Tachograph Provision, TID 2 Same As Group 39-656, Except For Parts Listed Below. 2 9
31 38 39 40 41 45 46 47 48 49–53 64
65
Retarder And P3 Planetary Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Kit, P3 Planetary. When Replacing 29536997 Carrier With 29545914 Carrier Kit, Also Replace 29520539 Output Nut With 29537385 Output Nut. 29545914 Kit Contains 29544813 Carrier, 29544236 Bearing Assembly, 29505574 Cup, And 29545916 Instruction Sheet No. 324. See SIL 25-WT-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Plug And Retarder . . . . . . . . . . . . . . . . . Plug, Straight Thread, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . O-ring, 16.4 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor Assembly, Temperature . . . . . . . . . . . . . . . . . . . . . . . O-ring, 7.6 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, M8 x 1.25 x 20 mm . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Belleville Washer. Used Only With 29537200 Or 29544813 Carrier And 29537385 Output Nut. See SIL 25-WT-01. . . . . . . . . . . . . .