Sideos-One m10054 01 Gang [PDF]

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SIME Brakes

SIDEOS One

Installation and maintenance

Speed Monitoring System SIDEOS One Installation and maintenance VERSION V1.07

Adapted to interfaces up to

PL=e / CATEGORY 4 according to ISO/IEC 13849-1

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

No. D142 No. 151-00004 No. 900-00001

21/10/20

M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

SUMMARY NOTES AND SYMBOLS ����������������������������������������������������������������������������������������������������������������������������������������������������3 Abbreviations���������������������������������������������������������������������������������������������������������������������������������������������������������������������4 1 - PRESENTATION������������������������������������������������������������������������������������������������������������������������������������������������������������5 1-1 Description �������������������������������������������������������������������������������������������������������������������������������������������������������5 1-2 Internal design �������������������������������������������������������������������������������������������������������������������������������������������������6 2 - SAFETY STANDARDS���������������������������������������������������������������������������������������������������������������������������������������������������7 2-1 Selection of the level PL ���������������������������������������������������������������������������������������������������������������������������������7 2-2 Implementation ������������������������������������������������������������������������������������������������������������������������������������������������7 2-3 Operation category according to EN ISO 13849-1����������������������������������������������������������������������������������������7 3 - MAIN CHARACTERISTICS ������������������������������������������������������������������������������������������������������������������������������������������8 3-1 Functions and safety data ������������������������������������������������������������������������������������������������������������������������������8 3-2 Dimensions ������������������������������������������������������������������������������������������������������������������������������������������������������9 4 - CONNECTIONS ����������������������������������������������������������������������������������������������������������������������������������������������������������10 4-1 Terminal box����������������������������������������������������������������������������������������������������������������������������������������������������10 4-2 Typical wiring diagram ����������������������������������������������������������������������������������������������������������������������������������10 4-3 Electrical data������������������������������������������������������������������������������������������������������������������������������������������������� 11 5 - SIDEOS One PARAMETERS �������������������������������������������������������������������������������������������������������������������������������������14 6 - FUNCTIONS OF THE SYSTEM ����������������������������������������������������������������������������������������������������������������������������������15 6-1 OVERSPEED output ��������������������������������������������������������������������������������������������������������������������������������������15 6-2 SYSTEM FAULT output����������������������������������������������������������������������������������������������������������������������������������16 6-3 RESTART function�����������������������������������������������������������������������������������������������������������������������������������������20 7 - DISPLAY����������������������������������������������������������������������������������������������������������������������������������������������������������������������21 7-1 LED�������������������������������������������������������������������������������������������������������������������������������������������������������������������21 7-2 LCD DISPLAY �������������������������������������������������������������������������������������������������������������������������������������������������21 8 - SIDEOS One OPERATION DIAGRAM ����������������������������������������������������������������������������������������������������������������������22

... / ...

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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Installation and maintenance

... / ...

9 - SETTING THE INSTALLATION PARAMETERS �������������������������������������������������������������������������������������������������������� 23 10 - APPLICATION EXAMPLES �������������������������������������������������������������������������������������������������������������������������������������� 24 10-1 Contactor output wiring diagram���������������������������������������������������������������������������������������������������������������� 24 10-2 Single-monitoring of the SPEED GV.���������������������������������������������������������������������������������������������������������� 25 10-3 Monitoring the STOP, PV and GV SPEED �������������������������������������������������������������������������������������������������� 26 10-4 Monitoring the STOP, PV and GV SPEED and the rotation direction������������������������������������������������������� 27 10-5 Monitoring the STOP, PV and GV, and the chain break - 1 SIDEOS One������������������������������������������������� 28 10-6 Monitoring the STOP, PV and GV, and the chain break - 2 SIDEOS One������������������������������������������������� 29 10-7 Monitoring the STOP, the rotation direction, PV and GV, and the chain break - 2 SIDEOS One�������������������� 30 11 - SIDEOS One START-UP������������������������������������������������������������������������������������������������������������������������������������������� 31 12 - DIAGNOSIS���������������������������������������������������������������������������������������������������������������������������������������������������������������� 32 13 - START-UP REPORT ������������������������������������������������������������������������������������������������������������������������������������������������� 34 14 - SIDEOS One OPTIONS �������������������������������������������������������������������������������������������������������������������������������������������� 35 14-1 Contact module�������������������������������������������������������������������������������������������������������������������������������������������� 35 14-2 Steel casing�������������������������������������������������������������������������������������������������������������������������������������������������� 36 14-3 Limit switch 51 �������������������������������������������������������������������������������������������������������������������������������������������� 37 15 - STANDARD PRODUCTS LIST �������������������������������������������������������������������������������������������������������������������������������� 37 16 - EU CONFORMITY DECLARATION �������������������������������������������������������������������������������������������������������������������������� 38

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

No. D142 No. 151-00004 No. 900-00001

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SIME Brakes

SIDEOS One

Installation and maintenance

NOTES AND SYMBOLS According to EC regulations, we use, facing some paragraphs, symbols defining hazards and informing the user about the consequences of not following the instructions of this installation and maintenance leaflet. DANGER!

This symbol concerns people's safety. It points out situations which could lead to death or serious injuries.

ATTENTION!

This symbol concerns the use of the equipment. It points out situations which could lead to a dysfunctioning of the equipment.

NOTE!

This symbol concerns information which can ease the installation and the use of the equipment.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

No. D142 No. 151-00004 No. 900-00001

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M10054-01-G

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SIDEOS One

Installation and maintenance ABBREVIATIONS

AU av µC Cat. CED CCF CPLD DCavg DD DS DT DS% GV Puls. KA KF KD KM KDS KSV KV1 KV2 KV3 MTTFD NC NS PFHD PV PL PLC RC RCC SGV SPV SP1 SP1Dyn SP2 SP2Dyn SP3 TM TPV tr TS tv VS

Emergency stop Angle of Validation Microcontroller Category (EN ISO 13849-1) Starting external conditions Common Cause Failure Complex Programmable Logic Device Diagnostic Coverage Dynamic Slipping Static Slipping Parameter : DT = Lifting Deceleration Time Parameter : DS = Triggering threshold RCC in % of NS High Speed Encoder pulses Control auxiliary contact Control contactor of the safety brakes Contact of Descent control Contact of Ascent control System Fault contactor Overspeed contactor Control switch Speed 1 or Stop (SP1=0) Control switch Speed 2 Control switch Speed 3 Average time before dangerous failure Parameter : NC = Number of Encoder pulses Parameter : NS = Nominal Speed Probability of dangerous failure per hour (1/h) Low Speed Performance Level Programmable Logic Controller Parameter : RC = function of encoder Rotation checking Kinematic chain break High Speed Overspeed Low speed overspeed Parameter : SP1 = Overspeed 1 threshold Dynamic threshold of Overspeed 1 Parameter : SP2 = Overspeed 2 threshold Dynamic threshold of Overspeed 2 Parameter : SP3 = Overspeed 3 threshold Assignment time Very low speed Time between the validation and the power cut of the output contactors (5ms) Parameter: TS = Selection of the 26-27 input function Time between a fault occurence and its validation Parameter : VS = Number of pulses to confirm an overspeed

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

No. D142 No. 151-00004 No. 900-00001

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SIDEOS One

Installation and maintenance

1 - PRESENTATION 1-1 Description The SIDEOS One is a configurable system for speed monitoring designed to secure the lifting of a handling equipment. > It is set according to: - The lifting characteristics • Number of encoder pulses per revolution • Nominal speed of lifting in rpm • Deceleration time - The selected functions • Speed thresholds to monitor • Dynamic Slipping • Break of the kinematic chain • Encoder monitoring - The number of pulses to confirm an Overspeed • Validation Overspeed 1, Static and Dynamic Slippings • Validation Overspeed 2 • Validation Overspeed 3 and kinematic chain break

Parameters NC NS DT SP1-SP2-SP3 TS TS and DS RC VS1 VS2 VS3

Access to the parameters is protected by a locking mode. It receives: - The speed signal(s) of the installation - The functional orders of the lifting control of the handling equipment. > It monitors:

and detects, in case of wrong operation:

- the lifting speed(s)

- an Overspeed

- the lifting stop (deceleration) - the lifting stop positioning

- a Static Slipping - a Static Slipping

- the lifting operation direction

- a Dynamic Slipping

- the lifting kinematic chain

- a Differential Speed

- the encoder

- an encoder fault

- the functional orders of the control

- a Speed contact fault

- the output contactors or relays

- a contactor fault

> When it detects a fault, it cuts: - the power to the relevant outpout, System Fault or Overspeed

> It signals the triggering origin: - via the alphanumeric display - via an auxiliary contact of the output contactors

> It secures the global operation of the speed monitoring system by means of : : its redundant internal and external design and its monitoring system (DC> 99%) which allow the detection of all the internal and external failures.

> It records: - The opening of the output contactors or relays and this even in case of power cut - The 3 last Fault messages

It allows to obtain a secured speed monitoring system Category 2 PL d up to Category 4 PL e according to the standard NF EN ISO 13849-1.

> Il releases: - the fault when the RESTART button is manually actuated, this action allows the control system to receive a distinct starting order.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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Installation and maintenance

1-2 Internal design

Fig. 1

SIDEOS One

INPUTS

OUTPUTS

Mains

External signal input

Speed signal 0-20mA

INTERFACE

SPEED MONITORING INCREMENTAL ENCODER SPEED SIGNAL

OVERSPEED OUTPUT CONNECTIONS

Frequency generator AUTOTEST

Dynamic Test pulse

Switch Speed 1 Switch Speed 2 Switch Speed 3 BP RESTART

OVERSPEED loop

SYSTEM FAULT OUTPUT

SYSTEM MONITORING

SYSTEM FAULT loop

> External failures The monitoring system of the SIDEOS One is designed to detect all the external signals failures by means of a redundant or logic treatment of the input signals. It secures the operation of the speeds inputs, the contacts inputs, the System Fault outputs and the Overspeed outputs (DCavg>99%). > Internal failures The SIDEOS One detects all the internal faults (DCavg>99%), either during the operation, or during the AUTOTEST. Faults, detected only during the AUTOTEST, do not lead to loss the safety function thanks to the redundant internal design.

> Cut-off and safe connection of the System Fault and Overspeed outputs supply The SIDEOS One system, that cuts off the supply of the System Fault and Overspeed outputs, is designed to switch off the output supply whatever the fault present on the output. > Autotest The Autotest triggers automatically at power on (time 1.5s) or at a manual starting-up (RESTART) following a triggering of a SIDEOS One output (time 1s). The AUTOTEST allows a global checking and ensures the SIDEOS One to operate correctly, if the AUTOTEST is validated. See chapter 6-2d) for a detailed description.

It ensures : - a cross-monitoring of its internal operation - a dynamic test of the overspeed function every 360 pulses of the encoder - the control of validity of the memories Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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Installation and maintenance

2 - SAFETY STANDARDS

Average probability of a dangerous failure per hour

2-1 Selection of the level PL

PL a

≥ 10-5 < 10-4

The machine manufacturer is responsible for the selection of the safety performance level. Before using a SIDEOS One, the integrator will evaluate the risks in accordnce with the applicable standards, for example: EN ISO 14121, EN ISO 12100-1, EN ISO 13849-1.

PL b

≥ 3 x 10-6 < 10-5

PL c

≥ 10-6 < 3 x 10-6

PL d

≥ 10-7 < 10-6

PL e

≥ 10-8 < 10-7

Fig. 2

Caption:

Risks diagram

P1 F1 S1 F2

1

F1 S2

P2 P1 P2 P1 P2 P1

L

a

1

Starting point for estimating the contribution to risk reduction.

L

Low contribution to risk reduction

H

High contribution to risk reduction

PLr

Necessary level of performance

Paramètres de risque :

b

S

Wound gravity S1

c

S2 F

d

F1

F2

F2

P2

e

P

H

Slight injury (normally reversible) Serious injury (normally irreversible, including death) Frequency and/or duration of the exposure to the dangerous phenomenon Rare to rather frequent and/or short period of exposure Frequent to constant and/or long period of exposure Possibillity to avoid the dangerous phenomenon or to limit damage

P1

Possible under conditions

P2

Improbable

2-2 Implementation

REMINDER

The machine manufacturer is responsible for the implementation. For installation, use and checks, it is recommended to take into account this document instructions and also the standards, prescriptions, national or international rules and directives that apply in particular: - Machinery directive 2006/42/EU - Low voltage directive 2014/35/EU - EMC Electromagnetic compatiblity 2014/30/EU

> Category 2 = Occurence of a fault can lead to the loss of the safety function in the interval between two controls. Loss of the safety function is detected by the control. Nota: The system faults control system of the SIDEOS One allows to detect during operation all the faults that can involve the loss of the safety function during the time of validation of the system faults.

2-3 Operation category according to EN ISO 13849-1 The SIDEOS One is a rotation speed monitoring system. It prevents dangerous phenomena that may occur in an unexpected way (crash risk due to a load fall), it is intended to be used in a part of the control circuit relating to safety (goods and people protection). It allows to obtain according to the selected application diagram a secure system of overspeed detection of category 2 up to 4 and a performance level PL=d or e according to the standard ISO/IEC 13849-1.

> Category 3 = When a single-fault occurs, the safety function is always maintained. Some faults are detected, but not all. Accumulation of undetected faults can lead to the loss of the safety function. Nota: The AUTOTEST system of the SIDEOS One allows to detect all the faults. > Category 4 = When a single-fault occurs, the safety function is always maintained. The detection of accumulated faults reduce the probability of loss of a safety function (high DC coverage). Faults are detected in time to prevent the loos of the safety function. Nota: The AUTOTEST system of the SIDEOS One allows to detect all the faults.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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Installation and maintenance

3 - MAIN CHARACTERISTICS 3-1 Functions and safety data Trade-name Application Design

SIDEOS One Configurable speed monitoring system designed to secure the lifting of handling equipment. Redundant and fault detection system DCavg>99%

Overspeed Static Slipping Dynamic Slipping Differential speed

SAFETY FUNCTIONS Max. speed monitoring Monitoring of load stop time and stop maintain Rotation direction monitoring Kinematic chain monitoring CONTROL FUNCTIONS DCAVG >99% Encoder signals monitoring Logic monitoring of the speed input contacts Monitoring of the mechanically linked contacts Internal operation monitoring

Encoder Control contact Fault outputs Internal signals Power on Restart after fault detection

START AND RESTART FUNCTIONS Automatic in absence of recorded fault Manual

SAFETY DATA according to EN ISO 13849-1 Performance Level PL PLd to PLe Category : Cat. Category 2 to category 4 Average time before a dangerous failure: MTTFD 230.9 years PFHD = 1.02 x 10-8 (Diagram PL e) Average probability of dangerous failure per hour: PFHD PFHD= 1.01 x 10-7 (Diagram PL d) Mission Time: TM in years 20 Category of stop: Mechanical type 0 Calculation PFHD 1460 operations per year (4 / day) EC MARKING The SIDEOS One, its packaging and documentation include a EC mark following their examination of compliance with the relevant European directives. DIRECTIVES CONFORMITY Machinery Directive 2006/42/EU Low Voltage Directive 2014/35/EU Electromagnetic Compatibility Directive 2014/30/EU STANDARDS CONFORMITY EN 292 ISO/IEC12100-1/2

Safety of machinery - Basic concepts, general principles for design.

EN 60204-1

Safety of machinery - Electrical equipment of machines

NF EN ISO 13849-1 : 2015

Safety of machinery - Safety-related parts of control systems

NF EN 61000-6-2

Immunity for industrial environments

NF EN 61000-6-4

Emission for industrial environments

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

No. D142 No. 151-00004 No. 900-00001

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Installation and maintenance

3-2 Dimensions The SIDEOS One can be installed in a control enclosure on an DIN rail of 35mm, or fixed with M5 screws, (see fig.3).

Fig. 3

105

186

Fastening with rail TS 35 Fastening with support bracket by M5 screws

185 145

POWER ON

TEST

SYSTEM

OVERSPEED

SIDEOS One

ORDER SPEED 1

TEST FREQUENCY FREQ 1

SPEED 2 FREQ 2

DYNAMIC TEST

FREQ 3

136.5

SPEED

160

SPEED PULSE RESTART

Stromag France SAS

160

SPEED 3

Safety device SIME Brakes: PL d to e according to EN ISO 13849-1

Avenue de l'Europe 18150 La Guerche sur l'Aubois

Designed and manufactures in france by Stromag France SAS

SIDEOS One

0V

POWER SUPPLY

ENCODER

SPEED LEVELS

FEEDBACK LOOP

Potential free Contact

Potential free Contact

Input voltage maxi 12.5V

GND

GND

SPEED SIGNALS

Frenquency maxi 1000 Hz STOP

0-20mA

KSV

15mA at Nominal Speed

KD DESCENT ORDER Potential free Contact

26-27 terminals function Selection 26 27 26 27 STOP

26

= Voltage input

KDS

KV2 KV1

POWER SUPPLY CONTACTORS

Coil voltage KDS-KSV

KV3

0-20mA

KSV OVER SPEED

0V

KDS SYSTEM FAULT

B-

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 26 27 A-

N (-)

6

O-

L (+)

5

B+

PE

4

A+

3

O+

2

+ UB

1

151 4 cable glands ISO20 cable Ø 6 to 12 In case of heavy vibrations, it is recommended to fasten the SIDEOS One on elastic buffers. Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

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4 - CONNECTIONS 4-1 Terminal box

Fig. 4

SIDEOS One

Supply Input

Stromag France SAS

SIDEOS One 115/230V

1 2 3

Uin = 115/230VAC +/-10% 50/60Hz

L/+

SIDEOS One 24V

N/-

Uin = 24VDC +/-15% Selection switch position

A1

4

A2

A1

5

COM

KV4

0V

+

0V

+

KSV

KDS

COM

KV3

KV1

GND

O-

B-

A-

O+

B+

A+

UB

KSV

KDS

U = Uin

Information feed back contactors

Inputs speed switches

Input Encoder HTL F maxi = 1000Hz

KV2

Outputs

Contactors supply

26 27 26 27 Output Speed Input Input signal Speed signal Descent 0-20mA Switch 0-20mA

A2

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

26

27

4-2 Typical wiring diagram

Fig. 5 ENCODER +

8

A

B

O A/ B/ O/

-

9 10 11 12 13 14 15

KD

KD

KM

KD + L

N

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

1A F

KM PV GV 16 17 18

19

26

27

1

RL1 RL2 RL3

Monitoring logics Speed System System fault A1 A2

RL1

A1 A2

RL4

RL2

A2

RL3

A1

5

KDS

A2

6

A1

7

KSV

A2

20 21

Overspeed A1

4

A1 A2

22 23

RL4

15mA at NS

SIDEOS One

24 25

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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4-3 Electrical data

SIME Brakes

SIDEOS One

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Supply input - SIDEOS One 115/230VAC 1 2 3 PE L N Nominal Voltage 115VAC or 230VAC Frequency range 50/60Hz Voltage min. – max. 100 -265VAC Power consumption 5VA + power of contactors Protection fuse 1A F max

Nominal Voltage

24VDC

Voltage min. – max. Input power Protection fuse

20.4 – 27.6 VDC 5W + power of contactors 2A F max

Stability to power line disturbance

Stability to power line disturbance

= 10ms to 40ms

1 PE

= 10ms to 40ms

Supply input - SIDEOS One 24VDC 2 24VDC

3 0V

 following opening time of the contactors KDS and KDV External 24VDC supply mut maintain the 24VDC voltage (>19V) during a power line disturbance AC ≥ 10ms.

 following opening time of the contactors KDS and KDV

Galvanic isolation of supply circuit / control circuit: Yes Supply outputs - Contactors 115/230VAC Supply outputs - Contactors 24VDC 5 6 7 4 5 6 7 KDS KSV KDS KSV A1 A2 A1 A2 A1 A2 A1 A2 Coil voltage: 115VAC or 230VAC according to input voltage Coil voltage: 24VDC Thermal current 3A Thermal current 3A Max. switching current 0.5A (AC15) Max. switching current 0.5A (DC13) Output protected against short-circuits - internal fuse 3.15A T (14 A2s) tr : Time between a fault validation and the cut-off of the contactors supply = 10ms The connected contactors or relays have mechanically-controlled auxiliary contacts conform to the standards: EN 50205 – CEI 60947-5-1 – CEI 60947-4-1: 2001 Annex F Consideration of the max. switching current and utilisation of surge suppression device allow to maintain the specified PFHD value ATTENTION ! The response time of a contactor or a relay varies relatively to the selected type of surge suppressor. 4

Encoder input 8 9 10 11 12 UB A+ B+ O+ APush-pull HTL encoder with inverted signals, consumption without load max. = 150mA Supply voltage UB/GND = 12V Max. frequency delivered by the encoder at GV nominal speed of the lifting: 1000Hz Min. frequency delivered by the encoder at PV or TPV nominal speed of the lifting: 20Hz

13 B-

14 O-

15 GND

Connection with a standard shielded cable of 0.25 to 0.5mm² (Max. length : 250m) Shielded cable section Max. cable length

0.2 mm2 70 m

0.34 mm2 120 m

0.5 mm2 175 m

0.75 mm2 250 m

Cable routing and connection comply with the rules of the art (EMC). Max.time of encoder initialisation = 250ms Le SIDEOS One indicates a : Encoder fault 1 : Short-circuit on supply UB Encoder fault 2 : Discordance between complemented lines Encoder fault 3 : Absence of encoder rotation (>5s) in presence of an Ascent or Descent order if the parameter RC = On DANGER ! Applications without control of the encoder rotation or monitoring of the kinematic chain Operation safety of the application requires a secure mechanical link To cancel the risks of failures on the mechanical links, the mounting elements of the encoder, must be: - selected and sized consequently: robust coupling / absence of breakable parts - then mounted and maintained regularly under recommendations of the manufacturer (tightening torque, alignment, etc..). Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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SIDEOS One Encoder Speed max. Speed min.

pulses.t rpm rpm

For the selected encoder:

Installation and maintenance Selection of encoder resolution 40 360 1024 1500 165 58 30 3.5 1.2

20 3000 60

2048 29 0.6

5000 12 2.4

The nominal speed of the installation (GV) must be lower than the max. speed indicated The nominal speed of the installation (TPV or PV) must be higher than the min. speed indicated

Speed contacts inputs 16-19 17-19 Speed 1 Speed 2 Contacts are potential-free and closed at work When they are closed, they indicate the monitoring of the relevant speed of the lifting axis When the parameter SP1 = 0 (Speed 1), the contact indicates the monitoring of the lifting axis stop Cut-off voltage and current : 12V/25mA Terminal 19 is linked to the 0V of control The SIDEOS One indicates a: Speed Contact Fault: Absence of speed order or presence of 2 speed orders simultaneously

20

3600 16 0.35

21

18-19 Speed 3

Contactors Feedback inputs

22 Contact NF KDS Contact NF KSV Cut-off voltage and current: 12V/25mA Terminals 21 et 23 are linked to the 0V of control The SIDEOS One indicates a: Fault of Contactor: EContactors Feedback inputs KDS or KSV open during the AUTOTEST Fault of Contactor 1: Discordance of KDS contactor Feedback input Fault of Contactor 2: Discordance of KSV contactor Feedback input 24 Speed signal 0-20mA (15mA to NS)

Speed signal output 0-20mA

23

25 0V

Max. load 500 Ohms Descent Contact input (Selection switch of input 26-27 on the right) 26 27 Contact NO KD The contact is potential-free and closed at work When it is closed, it indicates the monitoring of the lifting axis descent Cut-off voltage and current: 12V/25mA Terminal 27 is linked to the 0V of control Executable function: Monitoring of the lifting operation direction Parameter TS = CW or CCW according to the encoder rotation direction during the lifting axis descent then Speed 1 contact indicates the monitoring of the lifting axis stop The SIDEOS One indicates a Speed Contact Fault : Simultaneous presence of the orders : Stop and Descent

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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Speed signal input 0-20mA (Selection switch of input 26-27 on the left) 26 27 Speed signal 0-20mA (15mA at nominal speed) 0V External speed signal input = 15mA at nominal speed Input impedance = 500 Ohms Terminal 27 is linked to the 0V of control Executable function: Monitoring of the kinematic chain breaking Parameter TS = Speed The SIDEOS One indicates a Differential Speed: Signal detected on the Speed input different from the signal on the speed signal output

Terminals type Max. connection section Encoder Outside the encoder Min. connection section Encoder Outside the encoder Tools

Connection data Spring terminals Flexible wire without end 1.0 mm² 2.5 mm² Flexible wire without end 0.14 mm² 0.2 mm² Screwdriver 0.4x25

Rigid wire 1.5 mm² 4 mm² Rigid wire 0.14 mm² 0.2 mm²

Flexible wire with end 0.5 mm² 1.5 mm² Flexible wire with end 0.25 mm² 0.25 mm²

General data Using Sideos One at temperature > 60°C involves destruction of the internal power supply

Operating temperature

-20°C … +60°C

Storage temperature

-20°C … +70°C

LT service life version 115/230V

20 years < 35°C 35°C to 60°C Derating: LT = 20 / 2 ((T ambient - 35) / 2)

LT service life version 24V

20 years < 45°C 45°C to 60°C Derating: LT = 20 / 2 ((T ambient - 45) / 2)

Service life at 50°C Casing Protection rate

20 years Polycarbonate IP 65

Max. operating height

2000 m version 115/230V 3000 m version 24V (Max. operating temperature: 50°C)

Impact resistance Weight Dimension Fastening

IK 08/07 1.3Kg 186 x 186 x 105 Rail DIN 35mm x 15mm or screws

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5 - SIDEOS One PARAMETERS Parameters VER CL ↑ ↓ NC NS DT SP1

VS1 SP2 VS2 SP3

Definition

Setting range

Terminals

N° of software version Display language Speed 0000.0 rpm State message Number of encoder pulses for 1 turn Lifting nominal speed Deceleration time of the installation to come from nominal speed to the stop Threshold of Overspeed 1 (SP1 > 0) or Static Slipping (SP1 = 0)

N/R French / English

N/R N/R

1 to 5000 pulses/t. 0.1 to 3000.0 rpm

NS x NC ≤ 60000

0.5 to 99.0 s

N/R

0 to 3600 rpm

(≤ SP2)

Number of encoder pulses to validate a Static or Dynamic Slipping

12° è NC/30 si NC >100 2 to 500 pulses

Number of encoder pulses to validate an Overspeed 1

tv = 100ms max. è SP1xNC/600

Threshold of Overspeed 2 Number of encoder pulses to validate an Overspeed 2 Threshold of Overspeed 3

0.1 to 3600 rpm

(≥ SP1 ≤ SP3)

2 to 120 pulses

tv = 100ms max. è SP2xNC/600

0.1 to 3600 rpm

(≥ SP2 ≤ NS+20%)

VS3

Number of encoder pulses to validate an Overspeed 3

2 to 120 pulses

tv = 100ms max. è SP3xNC/600

RC

Function of encoder rotation control

On: Active Off: Inactive

N/R

DS

Threshold of Kinematic Chain Break Setting in percentage of the nominal speed

0 to 100 %

N/R

TS

Selection of the function of the external signal input:

Inactive : unused external signal input Speed : Input of a speed signal. CW : Descent è Encoder rotation = clockwise CCW : Descent è Encoder rotation = counterclockwise The encoder rotation direction is looked on the shaft side, for encoder with hollow shaft: on the bracket side during a descent order

DM

Recording of the 3 last triggerings

1: Last recorded fault / 2: Second-to-last recorded fault 3: Third-to-last recorded fault 4: Faults list reset

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6 - FUNCTIONS OF THE SYSTEM 6-1 OVERSPEED output Validation mode : tv : Validation time (s) : av : Validation angle (°) : tr : Response time (ms) : Message :

The overspeed output triggers if the monitored function is active during VS encoder top. The validation time is equal to (60 x VS) / (NC x triggering speed) Rotation of the encoder during the validation time = (VS x 360) / NC The time between the validation and the supply cut-off of the output contactors = 5 ms The SIDEOS One indicates on line 2 the triggering cause of the overspeed output

Fig. 6

KV1=Speed 1 (Stop if SP1=0) KV2=Speed 2 KV3=Speed 3 KV4=Descent

U/I F

GEARBOX

Encoder

DRUM A1

KDS

A2

MOTOR A1

Speed signal 0-20mA

KSV

A2

> Speed monitoring : OVERSPEED Parameters : SP1-VS1, SP2-VS2, SP3-VS3 Message : Overspeed 1, 2, 3 The SIDEOS One monitors up to 3 thresholds of installation overspeed (parameters SP1, SP2, SP3) and triggers the overpeed output if the speed detected on the encoder input is higher than the active overspeed threshold (speed contact KV closed). The max. adjustable validation time is 100ms. > Stop monitoring : STATIC SLIPPING Parameters : SP1=0-VS1 Message : Static slipping The SIDEOS One monitors the stop of the installation (parameter SP1=0) and triggers the overspeed output if a speed is detected on the encoder input when the contact KV1 is closed. The max. adjustable validation angle is 12° > Monitoring of the rotation direction : DYNAMIC SLIPPING Parameters : SP1=0-TS=CW or CCW-VS1 Message : Dynamic slipping The SIDEOS One monitors the rotation direction of the installation (parameter TS=CW or CCW) and triggers the overspeed output if the rotation direction detected on the encoder input is different from the rotation direction indicated to the SIDEOS One. The max. adjustable validation angle is 12° Selection switch of input 26-27 and connection of the Descent contact Diagram of Descent input connection The cable routing and connection will comply with the rules of the art (EMC)

12V

470

500

26

27

KD When closed, the switch KD indicates the monitoring of the lifting axis descent

Switch 26-27 on the right

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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> Monitoring of the kinematic linkage : DIFFERENTIAL SPEED Parameters : TS = Speed and DS%>0 Message : Diff. Speed The SIDEOS One monitors the kinematic linkage of the installation (parameter TS=Speed) and triggers the overspeed output in case of detection of a differential speed between the speed detected on the speed signal input (15mA at nominal speed) and the speed detected on the encoder input (15mA at nominal speed (parameter NS)). Difference max. = parameter DS% expressed in % of the nominal speed. Selection switch of input 26-27 and connection of external speed signal 0-20mA Diagram of the speed signal input connection The cable routing and connection will comply with the rules of the art (EMC). Use a shielded cable length max. = 250m Speed signal 500

26

27

0-20mA 0-10V

Switch 26-27 on the left

External speed signal input = 15mA at nominal speed

6-2 SYSTEM FAULT output tv tr

Validation time (ms): Response time (ms): Message :

Presence time of the fault before validation. Time between the validation and the supply cut-off of the output contactors = 5ms The SIDEOS One indicates on line 2 the triggering cause of the System Fault output

a) Encoder monitoring The SIDEOS One monitors the signals of the incremental encoder whose operation it secures, it triggers and indicates a : Fault of encoder 1 Short-circuit on the encoder supply Fault of encoder 2 Encoder signals discordance Fault of encoder 3 (parameters : RC = On) Detection of encoder signals absence in presence of an active start order KV2 or KV3 (Encoder driving break) > Encoder connection and monitoring mode Encoder wiring diagram The cable routing and connection will comply with the rules of the art (EMC). Use a shielded cable length max. = 250m

tv=5ms tv=40ms tv=5s

8

9 10 11 12 13 14 15

+

A B

O

A/

B/

O/

-

ENCODER Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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b) Speed contact monitoring The SIDEOS One monitors the consistency of the speed control contacts and ensures the operation safety. It triggers a System Fault and indicates a: Speed Contact Fault

Speed Contact Fault (Parameter TS = CW or CCW and SP1=0)

Presence of 2 speed information simultaneously

tv=250ms

No speed information Except if the parameters SP1, SP2 and SP3 are equal, the SIDEOS One controls automatically the input KV1 (See the application diagram N°10-2).

tv=250ms

Presence of Stop and Descent information simultaneously

> Connection of the Speed and Descent controls and their monitoring mode Example of wiring diagram of the inputs of the Speed control and of the Descent control

KV1

KV2

KV3

KD 470

12V 16 KM KD

17

18

PV

GV

KD

KM

19

500

26

27

KD

Selection mode of an Overspeed threshold according to the selected contact of speed input (Logic 1 = contact closed). KV3

KV2

KV1

Terminals 18-19 Terminals 17-19 Terminals 16-19

Active Overspeed threshold SP3

SP2

0

0

0

X

0

0

1

X

0

1

0

X

X

0

1

1

X

X

1

0

0

X

1

0

1

X

1

1

0

X

X

1

1

1

X

X

State of the system

SP1

X

Speed contact fault Except if SP1=SP2=SP3 è Internal control of V1 Monitoring of overspeed 1 Monitoring of overspeed 2

X

Speed contact fault Monitoring of overspeed 3

X

Speed contact fault Speed contact fault

X

Speed contact fault

Selection mode of the rotation direction according to the state of the inputs contacts selected: KD (Descent) and KV1 (Stop) (Logic 1 = contact closed). KD = Descent

KV1 = Stop

Control active

State of the system

0

1

Stop control

Stop monitoring

1

0

Descent control

Monitoring of Descent direction

0

0

Ascent control

Monitoring of Ascent direction

1

1

Descent and stop control

Speed contact fault

ATTENTION ! During a direction reversal, the stop information must be present at least 10ms. Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

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c) Monitoring of the output contactors or relays

Example of wiring diagram contactors outputs and contactors Feedback inputs

> Inconsistency: Contactor output / Contactor Feedback input. The SIDEOS One monitors the contactors outputs and triggers a fault if there is an inconsistency between the contactor output control and the state of the contactor Feedback input (Stuck contactor, cut wire, Information not processed by the PLC etc.).

PE 1

+ L 2

N 3

SIDEOS One 24VDC SIDEOS One 115/230VAC

RL1

> Contactor Fault During the AUTOTEST if a contactor Feedback input is open

RL2 RL3

tv=50ms

RL4 12V

> Fault of Contactor 1

Contactor output System Fault 44 55 4 KDS KDS 5 KDS 44 55 4 KDS KDS 5 KDS 44 55 4 UAC 5 UAC UAC

12V

6 7

KDS

A2

A1

KSV

A2

21 22

tv=250ms SIDEOS One

Control = 1 and the contactor Feedback input remains closed

5

A1

20

Inconsistency between the system fault control and the input of the Fault System / Feedback contactor Control = 0 and the contactor Feedback input remains open

4

23

tv=500ms

Inputs / Contactors Feedback System Fault 20 20 KDS 21 21 20 KDS 21 KDS 20 20 KDS 20 KDS KDS

Check the good operation of the output contactor KDS Check of the output contactor and process of the KDS information by the PLC (good running of the action required by the integrator).

21 21 KA KA 21 KA

Check of the good transmission of the UAC or UDC signal to the controller which confirms the System Fault information processing. Nota : Supply of the SIDEOS One must be common with the PLC.

20 21 20 21 20 KA KA 21 KA

Use of Fault System output

He can afterwards make a stop or completes the manoeuvre according to the procedure he had defined : End of motion secured by other means for example : • Redundancy with an other system or utilization of 2 SIDEOS One as shown in the example given in ch.10-6 • End of process in fail-soft operation at low speed.

DANGER ! Triggering of the System Fault output indicates a fault of the monitoring system operation: This signal must be processed in order to keep the machine in a safe state. The mechanical or electrical stop must be selected in priority, otherwise the system integrator will give to the machine-operator a visual or a sound warning of the system failure.

DANGER ! To ensure that the action required by the customer is taken into account: - KDS contacts intervene directly in the intended control (for example in the supply line of the brakes) - or the customer connects a KA contact on the input of the System Fault / Feedback contactor to confirm the proper execution of the required action.

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> Fault of Contactor 2 Inconsistency between the overspeed control and the Feedback input of the overspeed contactor Control = 0 and contactor Feedback input remains open

tv=250ms

Control = 1 and contactor Feedback input remains closed

tv=500ms

Wiring diagram example to realize on the overspeed feedback loop : Overspeed output 6

KSV

6

Overspeed feedback loop

7

22

Check the good operation of the output contactor KSV

23 KSV

7

22

7

22

KSV1

KSV1

KSV2

KSV

KF

23

Check the good operation of the output contactors KSV1 and KSV2 (redundant cut-off of the brake supply)

23

Check the good operation of the output contactor KSV and the brake closing

KSV2

6

KSV

Use of the overspeed output DANGER ! Triggering of the overspeed output indicates an emergency situation and must imperatively triggers a mechanical stop order of type 0. Selection of the output contactors or relays. DANGER ! Contactors or relays have mechanically-controlled auxiliary contacts conform to the standards : CEI 60947-5-1 / CEI 60947-4-1 :2001 Annexe F / EN 50205. In case of an indirect use of the output contacts, these contacts will have to be secured by the integrator see diagram 10-1b)

Connection of the output contactors or relays does not need particular precautions, outputs being naturally safe, thanks to the detection of all wiring faults by the SIDEOS One. The arcing eliminators must always been installed on the terminals of the contactors coils. DANGER ! Use of arcing eliminators involve an increase of the response time of the output contactor and more particulary when a free-wheeling diode is used in 24VDC.

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d) Monitoring of SIDEOS One operation

6-3 RESTART function

> Autotest Fault

> RESTART control : - triggers an AUTOTEST before supplying again the contactors outputs, - is automatically activated, at power on, in absence of triggering record. - is manually activated, after a SYSTEM fault triggering or an OVERSPEED triggering: the RESTART control can be activated only manually at standstill.

Internal operation fault detected during an AUTOTEST The SIDEOS One has a redundant design, a single-fault undetected during normal operation, does not involve the loss of the safety function and this fault will be detected during the Autotest. The monitoring system tests all the signals and functions of the SIDEOS One. The Autotest triggers automatically at power on (time 1.5s) or following a manual RESTARTcontrol after the triggering of a SIDEOS One output (time 1s). During the Autotest all contacts outputs are open. The Autotest allows the detection of all internal failures by means of a testing logic 1-0-1.

1

The Autotest checks that all the signals are reseted. It deactivates the contactors outputs if they are active The Autotest checks control and operation of the ouput relays

0

1

It deactivates SIDEOS One inputs, in order to trigger all the signals of System Fault and internal fault It checks by means of an independent internal frequency generator, the triggering of all functions (active setting). Overspeed (TPV, PV, GV), Static and Dynamic Slipping and kinematic chain break. The Autotest resets all the internal signals, reactivates the inputs and enables the SIDEOS One restart. (Supply of System Fault and Overqpeed Outputs)

> the restart control is secured, to activate the RESTART control, press on the RESTART key on the front face of the SIDEOS One during more than 1 second. When the key is released, the SIDEOS One triggers an Autotest procedure. PERIODIC CONTROL : > According to the ISO 13489-1 standard, a periodical inspection of the SIDEOS One must be carried out to ensure the good operation of all the parts of the safety system. > In case of a direct use of the output contacts and compliance with the recommendations of this leaflet, the voluntary triggering of an AUTOTEST (power off / power on) allows to ensure the good operation of the SIDEOS One. > If activation / deactivation of the output contacts is not frequent, an AUTOTEST must be carried out at least : - Once a month (category 4) - Once a year (category 2 and 3) > In case of a direct use of the output contacts, the system integrator must ensure the safety of operation of all the parts controlled by the SIDEOS One.

> Internal Fault 1 Internal signals fault detected during operation that can involve the loss fo the safety function. The internal monitoring system detects the inconsistencies on the internal signals that can involve a loss of the safety function (redundance + checking). > Internal Fault 2 Fault detected by the dynamic Test of the Overspeed function during operation. The internal monitoring system checks every 360 pulses of the encoders the good operation of the overspeed detection.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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SIME Brakes

SIDEOS One

Installation and maintenance

7 - DISPLAY 7-1 LED The operation states of the SIDEOS One are indicated by the illumination of the LED lights. LED lights POWER ON TEST SYSTEM OVERSPEED SPEED1 SPEED2 SPEED3 DYNAMIC TEST SPEED PULSE FREQ1 FREQ2 FREQ3

Color of illuminated light green green orange flashing red orange red green green green green green green green green

Indication Power on Test OK AUTOTEST active Test Fault System fault Overspeed Control of Speed 1 or Stop active Control of Speed 2 active (PV running) Control of Speed 3 active (GV running) Pulse / Dynamic Test launch Encoder pulses presence Frequency of test Overspeed 1 Active Frequency of test Overspeed 2 Active Frequency of test Overspeed 3 Active

7-2 LCD DISPLAY The alphanumeric display gives: > the indication of : - the speed, - the overspeed threshold selected and its value, - the rotation direction required (TS = CW or CCW) - messages - the history of the last faults > the setting of the SIDEOS One, Line 1

Line 2

Power on

SIDEOS One

Version : V1.07

Operation

• Loc (locking active) • Encoder speed

•  or : Rotation direction required (parameter TS= CW or CCW) • Threshold SPx active • Message if triggering of System fault or overspeed output

Setting

• Loc (locking active) • Encoder speed

• Param = scrolling of the parameters • Modif = modification of the parameter

Restart

• Loc (locking active) • Encoder speed

• Autotest

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

8 - SIDEOS One OPERATION DIAGRAM

Fig. 7 KD=1 KD=0 KV3=1 KV2=1 KV1=1

Descent Control SIDEOS One Speed Control SIDEOS One

Hoisting Control

Ascent Speed

Control GV

Control PV

Control GV Ar

Ascent

Ar T1

Descent

0.5s

Ar T3

T2 0.5s

SP3 threshold active

SP2 threshold active

Descent Speed

DD Dynamic Slipping after VS1 top in opposite direction

Mechanical vibration not detected

DS

SV2

Threshold SP1=0 active Threshold SP1=0 active

Static Slipping after VS1 top in the same direction

Overspeed PV after VS2 top

Seuil SP3 actif

SV3 Overspeed GV after VS3 top

T1

Dynamic threshold of overspeed 2 (SP2Dyn): When the speed control moves from KV3 (GV running) towards KV2 (PV running), after a waiting time of 0.5s, the SIDEOS One decreases the Overspeed 3 (GV) threshold down to the Overspeed 2 (PV) threshold relatively to the parameter DT

T2

Time delay DD active when the direction is reversed, the SIDEOS One does not process the direction difference between the control and the real speed during all the time delay DT (Deceleration Time). The control Ar must be present at least 10ms during the change of direction.

T3

Dynamic threshold of overspeed 1 (SP1Dyn): When the speed control moves from KV3 (GV running) or KV2 (PV running) towards KV1(Stop), after a waiting time of 0.5s the SIDEOS One decreases the threshold Overspeed 3 (GV) or Overspeed 2 (PV) down to threshold of Overspeed 1 = 0 (Stop) relatively to the parameter DT.

DS

Stop Order active (KV1=1): A Static Slipping is detected if the speed is higher than the threshold SP1Dyn or SP1=0 (T3 finished) during VS1 encoder signals, without rotation direction reversal. The SIDEOS One detects Static Slipping Fault :

- Too slight deceleration : Speed > SP1Dyn. - Slipping at standstill.

DD

Ascent order active (KV1=0 and KD=0) or Descent order active (KV1=0 and KD=1) : A dynamic Slipping is detected if the rotation direction detected by the encoder is different during VS1 encoder signals of ther equired rotation direction (Delay T2 finished). The SIDEOS One detects a rotation detection fault :

- Too slight deceleration : Time to reverse the rotation direction > DT (speed controller fault: setting). - Fault of the control system or fault of the speed controller.

SV2

PV running order active (KV2=1) : An overspeed 2 (PV) is detected if the speed is higher than the threshold SP2Dyn or SP2 (T1 finished), SP2 (if active) during VS2 encoder signals, without rotation direction reversal.

SV3

GV order active :An overspeed GV is detected if the speed is higher than the threshold SP3 during VS3 encoder signals, without rotation direction reversal.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

9 - SETTING THE INSTALLATION PARAMETERS Parameters-setting mode SPEED 1 SPEED 2

Loc

SPEED 3

1480 . 0

t r /mi n

SP3 : 1 6 5 0 . 0

t r /mi n

Activation deactivation of the function Loc From the speed display, press simultaneously on UP and DOWN during 3s Function Loc active To access to the parameters reading : 1. Press briefly on VALID to access to the parameters reading mode. 2. With the UP and DOWN buttons, select the parameter to consult.

DYNAMIC TEST

Function Loc inactive 3. Press briefly on VALID for reading access to the parameters. 4. With the UP and DOWN buttons select the parameter to modify 5. Press briefly on VALID to switch to the modification mode 6. With the UP and DOWN buttons adjudt the parameter 7. Press and hold VALID to valid the parameter 8. Repeat steps from 2 to 5 to select an other parameter

SPEED PULSE

RESTART

To leave the modification mode and return to the parameter mode, press briefly on VALID.

1 Button UP

2 Button DOWN

3 Button VALID

Parameters

To leave the parameter mode and return to the speed display mode, press and hold VALID or wait 10s.

Range of modification

↑ ↑↓

VER : Software version

↑↓

SPEED 1 CL : Selection of the display language SPEED 2

Loc

SPEED 3 DYNAMIC TEST

↑↓

NC : Number of encoder points

↑↓

NS : Nominal speed

↑↓

DT : Max. deceleration time

↑↓

SP1 : Overspeed 1 threshold

↑↓

VS1 : Number of encoder pulses RESTART

↑↓

SPEED PULSE

SP2 : Overspeed 2 threshold

↑↓

VS2 : Number of encoder pulses

↑↓

SP3 : Overspeed 3 threshold

↑↓

VS3 : Number of encoder pulses

↑↓

RC : Encoder rotation control

↑↓

DS : Differential speed percentage

↑↓

TS : Type of input speed signal

↑↓

DM : Faults recording

No modification Short press

Press < 5s

Press > 5s

N/R

N/R

N/R

N/R

English/French

1

1

1

1480 . 0

t r /mi n

SP3 : 1 6 5 0 . 0

t r /mi n

Speed display

1 to 3600 points

1

10

100

0.1 to 3000.0 rpm

0.1

5

100

0.5 to 99 s

0.5

1

10

0.0 to 4000.0 rpm

0.1

5

50

3 to 500 pulses

1

10

10

0.1 to 4000.0 rpm

0.1

5

50

2 to 120 pulses

1

10

10

0.1 to 4000.0 rpm

0.1

5

50

2 to 120 pulses

1

10

10

On / Off

1

1

1

0 to 100%

5

10

10

Inactive / Speed / CW / CCW

1

1

1

Fault : n / n-1 / n-2 / reset

1

1

1

↓ Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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SIME Brakes

SIDEOS One

Installation and maintenance

10 - APPLICATION EXAMPLES 10-1 Contactor output wiring diagram a) Example of direct wiring diagram of the output contacts of the SIDEOS One. L1 (+)

Opening A1

KDS

KF

Closing

KF

KF

KDS

KDS

KDS

KSV1

KSV1

KSV1

KSV2

KSV2

KSV2

A2

PLC A1

KSV1

A2

KSV2

A1 A2

PLC

KF CO

CO

ELECTROMAGNETIC SAFETY BRAKES

N (-)

HYDRAULIC SAFETY BRAKES

Independent safety circuits

Opening/Closing Control of the safety brakes

b) Example of indirect wiring diagram of the output contacts of the SIDEOS One. If the overspeed output contacts are not used to drive the safety brakes directly, they can be used to drive a safety relay or a safety PLC that will allow the monitoring of the safety brakes contactors. The MSSC modulecan be used to relay the SIDEOS One outputs (see ch.14-1) Opening / Closing control of the safety brakes

L1 (+) K3 K4

Opening

S1

A1

KDS

S33

A1

K3

Closing

ESC

13

S34

23

41

A2

K1

LOGIC

PLC A1

KSV1 A1

A2

A2

K2

K3

K3

K4

K4

KSV2

PLC

S11

A2

S12

S21

S22

14

24

42

KDS

PLC

KSV1 K3

KSV2

K4

CO

CO

ELECTROMAGNETIC SAFETY BRAKES

AU N (-)

HYDRAULIC SAFETY BRAKES

Independent safety circuits

RESTART

As indicated in the diagrams examples above, start or restart of the SIDEOS One may not open the safety brakes (KF=0), but only enables the opening of the brakes from a control station, allowing a good visibility of the dangerous area or following a specific procedure (for example : restart alarm). Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

10-2 Single-monitoring of the SPEED GV.

ENCODER +

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

Setting example GV drum 15.3 rpm Parameter NS NC DT SP1 VS1 SP2 VS2 SP3 VS3 RC DS TS

Value 15.3 360 2 16.8 5 (tv=50ms) 16.8 5 (tv=50ms) 16.8 5 (tv=50ms) Off 0% Inactive

+ L

N

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

1A F

16

17

18

19

26

27

1

RL1 RL2 RL3 RL4

Monitoring logics

4 5 6 7

A1

KDS

A2

A1

PLC

KSV

KF

A2

A1

KF control

A2

20

System Fault A1 A2

RL1

A1 A2

A1

RL2

A2

RL3

A1 A2

22

Info KSV

23

RL4

SIDEOS One

Info KDS

21

Overspeed Speed signal output 15mA à NS

24 25

Max. encoder freq. at nominal speed 92 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 92 Hz OK > 20 Hz.

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection and safe mechanical linkage - Encoder operation is secured (redundant checkings on the signals). - Encoder driving is secured (safe mechanical linkage). SPEED control input Connection: No connection are necessary, parameters SP1 SP2 SP3 are equal to the nominal speed + 10%

.

SYSTEM FAULT output Standard connection and triggering of a Stop type 0 - The system operation is secured - A failure detected by the System Fault maintains the machine in a safe state: mechanical stop - An internal failure of the system, not detected by the Fault System during operation, does not prevent the triggering of the System Fault and Overspeed outputs, but does not allow to restart as long as the fault is not corrected. - Sticking of the power contacts (KDS) is secured, during a triggering by opening of the contactor KSV, and detected during an Autotest. OVERSPEED output Standard connection and triggering of a Stop type 0 - Operation of the overspeed function is secured - Sticking of the power contacts (KSV) is secured, during a triggering by opening of the contactor KDS, and detected during an Autotest. CATEGORY AND PERFORMANCE LEVEL Category 2 Occurrence of a fault can lead to the loss of the safety function in the interval between two checkings Max. time of loss of the safety function before triggering of the System Fault triggering Internal Fault 1 : Internal speed signal fault  20ms Internal Faul 2 : Overspeed function fault  720 encoder signals (Dynamic test) Fault of contactor 2 : KSV output fault  250ms (sticking of the power contacts) The overall performance level obtained is PL=d. Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

10-3 Monitoring the STOP, PV and GV SPEED

Setting example GV drum 15.3 rpm PV drum 1.53 rpm Parameter NS NC DT SP1 VS1 SP2 VS2 SP3 VS3 RC DS TS

Value 15.3 2048 2 0 57 (10°) 1.7 4 (tv=70ms) 16.8 20 (tv=35ms) On 0% Inactive

ENCODER +

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

KD

KD

KM + L

N

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

1A F

KM PV GV 16 17 18

19

26

27

1

RL1

4

RL2

5

RL3

6

RL4

Monitoring logics

7

A1

KDS

A2

A1

PLC

KSV

KF

A2

A1

KF control

A2

20

System Fault A1 A2

RL1

A1 A2

A1

RL2

A2

RL3

A1 A2

22

Info KSV

23

RL4

SIDEOS One

Info KDS

21

Overspeed

24

Speed signal output 15mA à NS

25

Max. encoder freq. at nominal speed 573 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 58 Hz OK > 20 Hz.

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection - Encoder operation is secured (redundant checkings on the signals). - Encoder driving is secured (rotation control is active). SPEED control input Connection : 16-19 Stop command / 17-19 PV running command / 18-19 GV running command Operation of speed inputs is secured (logic control of the signals). SYSTEM FAULT output Standard connection and triggering of a Stop type 0 - The system operation is secured. - A failure detected by the System Fault maintains the machine in a safe state: mechanical stop - An internal failure of the system, not detected by the Fault System during operation, does not prevent the triggering of the System Fault and Overspeed outputs, but does not allow to restart as long as the fault is not corrected. - Sticking of the power contacts (KDS) is secured, during a triggering by opening of the contactor KSV, and detected during an Autotest OVERSPEED output : Standard connection and triggering of a Stop type 0 - Operation of the overspeed function is secured - Sticking of the power contacts (KSV) is secured, during a triggering by opening of the contactor KDS, and detected during an Autotest. CATEGORY AND PERFORMANCE LEVEL Category 2 : Occurrence of a fault can lead to the loss of the safety function in the interval between two checkings Max. time of loss of the safety function before triggering of the System Fault triggering Internal Fault 1 : Internal speed signal fault  20ms Internal Faul 2 : Overspeed function fault  720 encoder signals (Dynamic test) Fault of encoder 3 : Encoder rotation fault  5s in presence of a running order Fault of contactor 2 : KSV output fault  250ms (sticking of the power contacts) The overall performance level obtained is PL=d. Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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SIDEOS One

Installation and maintenance

10-4 Monitoring the STOP, PV and GV SPEED and the rotation direction ENCODER

Setting example GV drum 15.3 rpm PV drum 1.53 rpm Parameter NS NC DT SP1 VS1 SP2 VS2 SP3 VS3 RC DS TS

Value 15.3 2048 2 0 57 (10°) 1.7 4 (tv=70ms) 16.8 20 (tv=35ms) On 0% CW or CCW

+

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

KD

KD

KM

KD + L

N

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

1A F

KM PV GV 16 17 18

19

26

27 26

1

RL1

27

RL2 RL3 RL4

Monitoring logics

4 5 6 7

A1

KDS

A2

A1

PLC

KSV

A2

KF

A1

KF control

A2

20

System Fault A1 A2

RL1

A1 A2

A1

RL2

A2

RL3

A1 A2

22

Info KSV

23

RL4

SIDEOS One

Info KDS

21

Overspeed Speed signal output 15mA à NS

24 25

Max. encoder freq. at nominal speed 573 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 58 Hz OK > 20 Hz.

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection: - Encoder operation is secured (redundant checkings on the signals). - Encoder driving is secured (rotation control is active) SPEED control input Connection : 16-19 Stop command / 17-19 PV running command / 18-19 GV running command Operation of speed inputs is secured (logic control of the signals). Inputs of DESCENT external signals (Switch 26-27 on the right) Connection : 26-27 Descent command Operation of external signal inputs is secured (logic control on Stop and Descent signals). SYSTEM FAULT output Standard connection and triggering of a Stop type 0 - The system operation is secured. - A failure detected by the System Fault maintains the machine in a safe state: mechanical stop - An internal failure of the system, not detected by the Fault System during operation, does not prevent the triggering of the System Fault and Overspeed outputs, but does not allow to restart as long as the fault is not corrected. - Sticking of the power contacts (KDS) is secured, during a triggering by opening of the contactor KSV, and detected during an Autotest OVERSPEED output : Standard connection and triggering of a Stop type 0 - Operation of the overspeed function is secured - Sticking of the power contacts (KSV) is secured, during a triggering by opening of the contactor KDS, and detected during an Autotest. CATEGORY AND PERFORMANCE LEVEL Category 2 : Occurrence of a fault can lead to the loss of the safety function in the interval between two checkings Max. time of loss of the safety function before triggering of the System Fault triggering Internal Fault 1 : Internal speed signal fault  20ms Internal Faul 2 : Overspeed function fault  720 encoder signals (Dynamic test) Fault of encoder 3 : Encoder rotation fault  5s in presence of a running order Fault of contactor 2 : KSV output fault  250ms (sticking of the power contacts) The overall performance level obtained is PL=d.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

Setting example GV drum 15.3 rpm PV drum 1.53 rpm Parameter NS NC DT SP1 VS1 SP2 VS2 SP3 VS3 RC DS TS

Value 15.3 2048 2 0 57 (10°) 1.7 4 (tv=70ms) 16.8 20 (tv=35ms) Off 10% Speed

ENCODER +

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

KD

KD

Speed signal input 15mA à NS

10-5 Monitoring the STOP, PV and GV, and the chain break - 1 SIDEOS One

KM

KM PV GV 16 17 18

19

26

27 26

+ L

N

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

1A F

1

RL1

27

RL2 RL3 RL4

Monitoring logics

4 5 6 7

PLC

KDS A1 A2

KSV1 KSV2 A1

A1

A2

A2

KF

A1 A2

RL1

A1 A2

A1

RL2

A2

RL3

A1 A2

A2

Cde KF

KA info feedback KDS

22 23

RL4

SIDEOS One

A1

21

Overspeed

A2

Info KDS

20

System Fault

A1

Speed signal output 15mA à NS

Info KSV

24 25

Max. encoder freq. at nominal speed 573 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 58 Hz OK > 20 Hz.

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection: - Encoder operation is secured (redundant checkings on the signals). - Encoder driving is secured (checking of the kinematic chain break) SPEED control input Connection : 16-19 Stop command / 17-19 PV running command / 18-19 GV running command Operation of speed inputs is secured (logic control of the signals). Inputs of SPEED external signals (Switch 26-27 on the left) Connection: 26-27 Speed signal / Signal 15mA at lifting nominal speed (source independent from the encoder connected to the SIDEOS One) Operation of the speed inputs is secured (redundant checking). SYSTEM FAULT output Standard connection and triggering of a Stop type 1 (electrical fault) - The system operation is secured. - A failure detected by the System Fault maintains the machine in a safe state: electrical stop - An internal failure of the system, not detected by the Fault System during operation, does not prevent the triggering of the System Fault and Overspeed outputs, but does not allow to restart as long as the fault is not corrected. - Sticking of the KDS contacts or no consideration of the System Fault by the automatism, is secured during a triggering by the opening of the contactor KSV and detected during an Autotest OVERSPEED output : Standard connection with 2 redundant contactors, triggering of a type 0 stop - Operation of the overspeed function is secured - Sticking of the power contacts KSV1 or KSV2, is secured during a triggering by means of the redundancy between KSV1 and KSV2, and detected during an Autotest. CATEGORY AND PERFORMANCE LEVEL Category 3: When a single-fault occurs, the safety function is always maintained. The overall performance level obtained is PL=d..

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

www.stromag.com - Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 48 63 23 33

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M10054-01-G

SIME Brakes

SIDEOS One

Installation and maintenance

10-6 Monitoring the STOP, PV and GV, and the chain break - 2 SIDEOS One ENCODER

Parameter NS NC DT SP1 VS1 SP2

Value 1500 36 2 0 98 (10°) 165

Parameter Value VS2 7 (tv=70ms) SP3 1650 VS3 35 (tv=35ms) RC Off DS 10% TS Speed

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

Parameter Value VS2 4 (tv=70ms) SP3 16.8 VS3 20 (tv=35ms) RC Off DS 10% TS Speed

Max. encoder freq. at nominal speed 573 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 58 Hz OK > 20 Hz.

25 + L

- SIDEOS One 24VDC N SIDEOS One 115/230VAC

2

3

1A F

KM PV GV 16 17 18

19

26

27

1

RL1

27

4 5

RL3

6

RL4

Monitoring logics

7

PLC

KDS1

A1

KF

A2

A1 A2

KF control

KSV1

A1

Info KDS1

A2

20

System Fault A1 A2

RL1

A1 A2

21

Overspeed A1

RL2

RL3

A2

A1 A2

22

+

A

B

O A/ B/ O/

-

8

9 10 11 12 13 14 15

KD

KD

Speed signal output 15mA à NS

KM

KM PV GV 16 17 18

Info KSV1

23

RL4

SIDEOS One (Motor)

ENCODER

Value 15.3 2048 2 0 57 (10°) 1.7

24

KM

RL2

 10° detected at the drum

Parameter NS NC DT SP1 VS1 SP2

KD

26

Max. encoder freq. at nominal speed 900 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 90 Hz OK > 20 Hz.

Setting example GV drum 15.3 rpm - PV drum 1.53 rpm

KD

Entrée signal vitesse 15mA à NS

Setting example GV motor 1500 rpm - PV motor 150 rpm

+

19

26

27 26

24 25

A1 A2

+ L

- SIDEOS One 24VDC N SIDEOS One 115/230VAC

2

3

KA info feedback KDS

1A F

1

RL1

27

4

RL2

5

RL3

6

RL4

Monitoring logics

7

KDS2

A1 A2

KSV2

A1

Info KDS2

A2

20

System Fault A1 A2

RL1

A1 A2

RL2

21

Overspeed A1 A2

RL3

A1 A2

22

SIDEOS One (Drum)

Info KSV2

23

RL4

Speed signal output 15mA à NS

24

26

25

27

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection: - Encoders operation is secured (redundant checkings on the signals). - Encoders driving is secured (checking of the kinematic chain breaking) SPEED control input Connection : Idem application ch.13-5 Inputs of SPEED external signal (Switch 26-27 on the left) Connection : 24-25 Speed signal output towards 26-27 Speed signal input Operation of the speed input is secured (redundant checking) SYSTEM FAULT output : Standard connection and triggering of a Stop type 1 (electrical fault) : Idem application ch.13-5 OVERSPEED output : Standard connection, triggering of a stop type 0 (mechanical stop) - Operation of the overspeed function is secured - Sticking of the power contacts KSV1 or KSV2, is secured during a triggering by means of the redundancy between KSV1 and KSV2, and detected during an Autotest CATEGORY AND PERFORMANCE LEVEL Category 3: When a single-fault occurs, the safety function is always maintained. The overall performance level obtained is PL=d. To obtain a performance level PL=e it is necessary to have a redundancy on the contactors KSV1 and KVS2 see ch.10-7 Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

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10-7 Monitoring the STOP, the rotation direction, PV and GV, and the chain break - 2 SIDEOS One

ENCODER +

Setting example GV motor 1500 rpm - PV motor 150 rpm Parameter NS NC DT SP1 VS1 SP2

Value 1500 36 2 0 98 (10°) 165

8

Parameter Value VS2 7 (tv=70ms) SP3 1650 VS3 35 (tv=35ms) RC Off DS 0% TS CW or CCW

A

B

O A/ B/ O/

-

9 10 11 12 13 14 15

KD

KD

KM

KD

19

27

1

2

3

SIDEOS One 24VDC SIDEOS One 115/230VAC

RL1

27

RL3 RL4

Monitoring Logics

4 5 6 7

PLC

KDS1

A1 A2

KSV1a KSV1b A1

A1

A2

A2

KF

A1 A2

System Fault A1 A2

RL1

A1 A2

A1

RL2

RL3

A2

A1 A2

22 23

RL4

Speed signal output 15mA à NS

SIDEOS One (Motor)

A

8

9 10 11 12 13 14 15

Parameter Value VS2 4 (tv=70ms) SP3 16.8 VS3 20 (tv=35ms) RC Off DS 10% TS Vitesse

B

O A/ B/ O/

KD

KD

KM

KM PV GV 16 17 18

19

26

Info KSV1

24 25

A1 A2

+ L

N

2

3

1A F

27 26

1

RL1

27

RL3 RL4

Monitoring Logics

KA info feedback KDS

SIDEOS One 24VDC SIDEOS One 115/230VAC

RL2

4 5 6 7

KDS2

A1 A2

KSV2a KSV2b A1

A1

A2

A2

Info KDS2

20

System Fault A1

Max. encoder freq. at nominal speed 573 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 58 Hz OK > 20 Hz..

-

Speed signal input 15mA à NS

+

KA info feedback KDS

21

Overspeed

KF control

Info KDS1

20

ENCODER

Value 15.3 2048 2 0 57 (10°) 1.7

N

RL2

 10° detected at the drum

Parameter NS NC DT SP1 VS1 SP2

26 26

Max. encoder freq. at nominal speed 900 Hz OK < 1000 Hz. Min. encoder freq. at nominal speed 90 Hz OK > 20 Hz.

Setting example GV drum 15.3 rpm - PV drum 1.53 rpm

+ L 1A F

KM PV GV 16 17 18

A2

RL1

A1 A2

RL2

21

Overspeed A1 A2

RL3

A1 A2

22 23

RL4

SIDEOS One (Drum)

Speed signal output 15mA à NS

Info KSV2

24 25

CO ELECTROMAGNETIC SAFETY BRAKES

ENCODER input Standard connection: - Encoders operation is secured (redundant checkings on the signals). - Encoders driving is secured (checking of the kinematic chain break) SPEED control input Connection : Idem application ch.13-5 Input of SPEED external signal (Drum side SIDEOS One) (Switch 26-27 on the left) Connection: 24-25 Speed signal output of the SIDEOS One Motor towards 26-27 Speed signal input of the SIDEOS One Drum Operation of the speed input is secured (redundant checking). Input of DESCENT external signal (Motor side SIDEOS One) (Switch 26-27 on the right) Connection: 26-27 Descent control Operation of external signal inputs is secured (logic control of the signalf). SYSTEM FAULT output Standard connection and triggering of a Stop type 1 (electrical fault) : Idem application ch.13-5 OVERSPEED output Standard connection with 2 redundant contactors, triggering of a stop type 0 (mechanical stop) - Operation of the overspeed function is secured - Sticking of the power contacts KSV1 or KSV2, is secured during a triggering by means of the redundancy between KSV1a and KSV1b, KSV2a and KSV2b, and detected during an Autotest. CATEGORY AND PERFORMANCE LEVEL Category 4 When a single-fault occurs, the safety function is always maintained. The detection of accumulated faults reduce the probability to lose a safety function The overall performance level obtained is PL=e Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

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11 - SIDEOS One START-UP > SIDEOS One power off, check : - the compliance with the wiring diagram: see ch. 6. - that an adequate protection is provided on the mains input, see ch. 6. > Power on the SIDEOS One. - Absence of recorded fault: The SIDEOS One performs automatically an AUTOTEST - Presence of recorded fault: Actuate during 1s than release the button RESTART. - Light : Test (Orange flashing). > Result of the Autotest : TEST FAULT

- Light : Test (red). - LCD display : Contactor fault  Monitoring loop of the brake contactors (23-24) or (25-26) open Correct the fault and retest with the button RESTART (Actuated during 1s)

TEST OK and System Fault - Light : Test (Green) and System Fault (Orange). - LCD display : • Encoder fault 1  encoder supply short-circuit • Encoder fault 2  encoder not connected or encoder wiring fault (see: ch. 6-2a). • Speed contact fault  wiring fault or wrong speed contacts information (see: ch. 6-2b). • Contactor 1 fault  contactor Feedback input fault (see: ch. 6-2c). Correct the fault and retest with the button RESTART (actuated during 1s then released). TEST OK - Light : Test (green). - LCD display : Parameter SPx active  Connections are correct /  Set the SIDEOS One parameters see ch. 9  Proceed with an operation checking of the control and the setting according to the instructions below: Lifting with monitoring of 3 speed thresholds Step

Point of check

Control

Possible fault Different speed

Overspeed

1 Normal operation and accordance of the speed read on the LCD display with the required speed

GV speed active : make lifting operate at nominal speed GV in Ascent Then to the nominal speed GV in Descent

Differential speed Parameter TS = Speed Dynamic Slipping Parameter TS = CW or CCW Speed contact fault Encoder fault a different speed read

2

PV speed active make the lifting operate at nominal speed PV

Overspeed

Speed contact fault 3

Stop the lifting

Static Slipping

Causes Customer data mistake or parameter-setting mistake : NC Overspeed 3 : - Parameter-setting mistake: SP3 - Wrong alignment of the encoder coupling - Wrong parameter-setting of the speed controller - Mechanical clearances: parameter VS3 < mechanical clearances Overspeed 1 or 2 : Speed control fault - Parameter-setting mistake: NS - Position of the selection switch on terminals 26-27. - Absent or wrong external signal - Parameter-setting mistake: CW, CCW - Position of the selection switch on terminals 26-27 - Wrong information of the Descent contact - Parameter-setting mistake: DT too short relatively to the real deceleration ramp - No passage through the stop control (10ms min.) see ch.6-1 Control mistake : see ch. 6-2b) Fault of encoder 2: Encoder connection fault Fault of encoder 3 Customer data mistake Overspeed 2 - Parameter-setting mistake: SP2 or speed controller - Parameter-setting mistake: DT too short relatively to the real deceleration ramp - Speed control fault - Wrong alignment of the encoder coupling Control mistake : See speed contact input Parameter-setting mistake: DT too short relatively to the real deceleration ramp.

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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 Check the triggering and the reaction mode of the automatism: SIDEOS One function

Modification

Overspeed 3

Increase the max. speed GV of the speed controller or decrease the parameter SP3

Overspeed 2

Increase the max. speed PV of the speed controller or decrease the parameter SP2

Overspeed 1

Increase the max. speed TPV of the speed controller or decrease the parameter SP1

Static Slipping

Disconnect KV2 and KV3 and maintain KV1 control

Dynamic Slipping

Reverse the parameter-setting CW / CCW

Kinematic Chain Break

Disconnect the wire (26) on speed signal input

System Fault (Speed contact fault)

Disconnect KV2 and KV3

Lifting control

Action expected from the customer

Make lifting operate to the nominal speed PV or GV in descent.

Check if the customer automatism reaction is in conformity: - Closing of the emergency brakes, - Information received by the control system.

After each test restore the SIDEOS One in its previous configuration, make a RESTART and proceed with the following test.

12 - DIAGNOSIS > The following indicators provide access to diagnosis information for a quick troubleshooting of your application : - LED lights on the front of the SIDEOS One - LCD displays (line 2). > When the voltage is applied on the SIDEOS One: the LED POWER ON lights up in green > When the SIDEOS One makes an Autotest: - The LED TEST flashes Orange. - The supply of KDS and KSV contactors is cut-off. - The LCD display indicates an Autotest. > When SIDEOS One validated the Autotests: - The LED TEST lights up in green. - The supply of KDS and KSV contactors is validated. - The LCD display indicates the active speed parameter and its value > When a Test Fault occurs : - The LED TEST lights up in red. - The supply of KDS and KSV contactors remains cut-off. - The LCD display indicates an Autotest Fault > When a System Fault occurs : - The LED SYSTEM FAULT lights up. - The supply of the KDS contactor is cut-off. - The LCD display indicates the Fault which caused the triggering. > When a speed fault occurs: - The LED OVERSPEED lights up. - The supply of the KSV contactor is cut-off. - The LCD display indicates the Overspeed which caused the triggering. Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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INSTALLATION OR APPLICATION MISTAKES

 : Light off LCD display

POWER OVERTEST SYSTEM ON SPEED

Mistake types

Å : Light on Possible causes

Solutions

Lack of mains voltage



Encoder 1 Fault

Encoder 2 Fault

Encoder 3 Fault

(RC=on)

Å

Å

Å



/Å

/Å

/Å



Å

Å

Å







Encoder supply short-circuit



Wrong wiring, Lack or overlap of speed contact information > 250ms

Å

/Å

Å



Contactor Fault

Å

Å

Å

Å

Contactor 1 Fault

Å

/Å

Å



Contactor Fault

Å

Å

Å

Å

Contactor 2 Fault

Å

/Å

Å



Overspeed 1-2-3 Diff Speed Stat.or Dyn. Slipping

Å

/Å



Å

Mains Protection Triggering : Short-circuit on the mains input Short-circuit on a contactor output

Check the wiring, the mains voltage and correct the fault. Restart the SIDEOS One

Voltage of contactors coils Difference between the supply voltage and coil voltage. Internal fuse failure

Return the SIDEOS One for repair

External fault of wiring : Short-circuit 12V (terminal 8) to ground (OV)

Check the wiring and correct the fault. Restart theSIDEOS One.

Encoder internal fault

Replace the encoder

External fault of wiring : Short-circuit Check the wiring and correct the fault. cut wire - wire wrongly connected on Restart the SIDEOS One. terminals 9 to 14

Encoder signals fault

Encoder rotation fault

Speed contact Fault Contact fault Stop / Descent (TS = CW or CCW)

Bad or no supply on terminals 2 (L/+) and 3 (N/-)

Encoder internal fault

Replace the encoder

Encoder coupling fault

Check the encoder coupling

Encoder signals frequency < 0.2Hz during operation Change the speed controller setting at speed 2 or speed 3. External fault of wiring : Short-circuit - cut wire - wire wrongly connected Check the wiring and correct the fault. Customer control fault Restart the SIDEOS One. Speed information overlap. See ch.6-2b) During the Autotest,the KDS contactor Feedback input is open

KDS contactor Feedback input fault

During the Autotest,the KDS contactor Feedback input is closed

(20-21)

During the Autotest,the KSV contactor Feedback input is open

KSV contactor Feedback input fault

During the Autotest,the KSV contactor Feedback input is closed

(22-23)

Check wiring of input (20-21). Check wiring of KDS (4-5). Check voltage of KDS coil. Restart the SIDEOS One. Check wiring of input (22-23) Check wiring of KSV (6-7). Check voltage of KSV coil. Restart the SIDEOS One.

Real Overspeed, see start-up proCheck the parameters-setting cedure to know the causes of wrong Check the encoder mounting detection. Check the speed controller

Overspeed

After carrying out all the indicated checkings and corrections, restart the SIDEOS One, if the fault persists consult us. SIDEOS One INTERNAL FAULT Internal fault 1 Internal fault 2

Å

/Å

Å



Internal signals fault

Speed signal internal fault

Restart and check the parameterssetting of the SIDEOS One if the fault remains. Return the SIDEOS One for repair

Overspeed function internal fault

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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13 - START-UP REPORT APPLICATION…………………………….............. CRANE N° ………………………....…. Place :………………...................... SIDEOS One

N° ……………

CUSTOMER DATA Number of encoder pulses per revolution Lifting nominal speed Max. deceleration time of the lifting Static slipping: Speed 1 = 0 Speed 1> 0 Overspeed Validation angle Static Slipping (12° max.) Validation time Overspeed 1 (100ms max.) Speed 2 Overspeed Validation time Overspeed 2 (100ms max.) Speed 3 Overspeed Validation time Overspeed 3 (100ms max.) Encoder rotation control

ppr rpm s Y/N rpm % ° ms rpm % ms rpm % ms Y/N

Dynamic Slipping (Switch 26-27 on the right) or

Y/N

Differential speed (Switch 26-27 on the left)

Y/N

Differential speed in % of the nominal speed

%

SIDEOS One parameters NC = pulses NS = rpm DT = s

of pulses corresponds to 12° for the Slipping functions or 100ms for the overspeed functions.

Reminder:

SP1 =

rpm

VS1 =

pulses 

SP2 =

rpm

VS2 =

pulses 

SP3 =

rpm

VS3 = RC =

pulses 

TS =

Inactive Speed CW/CCW

DS =

% (0=inactive)

ELECTRICAL CONNECTION Compliance with electrical data Compliance with electrical connections

 The max. adjustable number

The encoder frequency at GV nominal speed of the lifting must be lower than 1000Hz (F max. SIDEOS One). The frequency provided by the encoder at the min. overspeed threshold (SPx >0) must be > 20Hz. If parameter RC = On: the min. speed seen during a running order must be > 15/NC rpm (F> 0.25Hz) the pulses number of validation

Y/ N

PERIODIC TEST Periodic test

Period and operating mode

STOP MODE Compliance with electrical data Compliance with electrical connections

Type and Description

START-UP Autotest Lifting operation without faults System fault triggering : Encoder fault System fault triggering : Speed contact fault System fault triggering : Contactors 1 and 2 fault Triggering of Overspeed 1 (TPV) or Static Slipping Triggering of Overspeed 2 (PV) Triggering of Overspeed 3 (GV) Differential speed triggering Dynamic Slipping triggering

OK

This document must be kept without time-limit in the equipment folder and provided to Stromag-France SAS in case of technical support request.

TEST made by : …………………………….............. on ……………………. Signature :

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14 - SIDEOS One OPTIONS 14-1 MSSC contacts module Installed on the contactors outputs, the contact module allows an indirect use of the output contacts.

MSSC Module

PR1

1

KDS

+

Towards terminals 4-5 SIDEOS One

KDS

2 3 Towards terminals 20-21 SIDEOS One

KDS

Output relay: Conform to EN 50205

KDS

4

PR1

KDV1

6

Input voltage Power consumption

KDV1

+

Towards terminals 6-7 SIDEOS One

KDV2

KDV2

KDV1

Output relays: Conform to EN 50205

KDV1

KDV2 KDV1

8

13 14

5

Towards terminals 22-23 SIDEOS One

11 12

KDS

7

9 10

KDV2

KDV2

15 16 17 18 19 20

La tension du module MSSC sélectionné correspond à la tension d’alimentation du SIDEOS Sc 2.5W (DC) ou 2.5VA (AC) Characteristics of the output contacts The relays used are in accordance with the standard 50205

Max. nominal voltage. Max. switched current Associated fuse rating Min. switching power Max. switching power Lifespan > 1.106 Mechanical lifespan Response time switch on /off Mounting Dimensions 58 x 119 mm, height: 40 mm

30VDC 2A (DC1) 2A F

50mW (5V/10mA)

17W (DC13)

280VAC 2A (AC15) 2A F 100VA (AC15)

10.10

6

10 / 20 ms Rail DIN Terminals N° 1 à 10 (X1) Terminals N° 11 à 20 (X2)

119 X1

40

X2

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

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Installation and maintenance

14-2 Steel casing 300

ISO16

150

185

ISO16

ISO25

ISO20

ISO20

10

ISO25

421 390 300 Door opening upwards

TEST SYSTEM OVERSPEED

205

250

POWER ON

SIDEOS Sc mounted on elastic studs

10 13

10

Key closing

13

9

Casing

Steel

Cable gland

Cables diameter

Protection rate

IP 66

ISO 16

4.5 to 10 mm

Impacts resistance

IK 10

ISO 20

6 to 13 mm

Weight

1.3Kg

ISO 25

10 to 16 mm

Casing dimension

300x250x150

Max . dimension

421x250x195

Fastening

M6 screws

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

Limit switch 51 - Stromag Catalog Installation and maintenance EMC

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14-3 Limit switch 51 Connection Encoder label : Ref……..0360  360 pulses/revolution Terminal N°

Terminal N°

Limit switch 51

SIDEOS One

Brown

2

8

A+

Green

3

9

B+

Yellow

4

10

O+

Grey

5

11

A-

Pink

6

12

B-

Blue

7

13

O-

Red

8

14

0V

White

1

15

Signal

Color

UB

For applications, where must be used an existing encoder which does not meet the necessary criteria for good operation of the SIDEOS One, (for example : encoder frequency at nominal speed > 1000Hz, lack of complemented lines, etc.), consult us for selection and wiring of a frequency divider and for selection of the SIDEOS One operation mode in order to ensure good operation and to keep the required safety level. 15 - STANDARD PRODUCTS LIST

CP CA MC

Abbreviations Polycarbonate casing Steel casing Contact Module

Designation SIDEOS One 115-230V CP SIDEOS One 115-230V CA SIDEOS One 115-230V CA-MC

Part Number 940-61470 940-61480 940-61510

SIDEOS One 24V CP SIDEOS One 24V CA SIDEOS One 24V CA-MC

940-61530 940-61540 940-61560

Contact Module 115-230V Contact Module 24V

947-15180 940-61590

Non contractual photographs. Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire No. Q01390-01 Dimensions limit switch 51 No. T10003-01

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16 - EU CONFORMITY DECLARATION

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