Service Manual Agr P-T [PDF]

Zitiervorschau

AGR-P / T

er t i

f i ed b

9.133.664

y

C

SER VICE MANUAL ISO 9001

May 2003

2

CONTENTS

SECTION 1 ILLUSTRATED SPARE PARTS LIST External parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 1 Part of electrical components . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 2 Stitching head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 3 Primary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 4 Secondary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 5 Clutch operating assembly motor . . . . . . . . . . . . . . . . . . . . . .page 1/ 6 Clinchers operating assembly / Paper stop . . . . . . . . . . . . . . .page 1/ 7 Paper stop operating assembly . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 8 Paper stop support assembly / Lower ejection . . . . . . . . . . . . .page 1/ 9 Upper ejection assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/10 Side jogging assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/11 Stitching operating assembly / Spool support . . . . . . . . . . . . .page 1/12 Input tray + Side joggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/13 Electrical circuit assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/14 Index spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/15 - 1/18 SECTION 2 DIAGRAMS Principal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 1 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 2 Fnishing units interconnection . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 4 SECTION 3 ADJUSTMENTS Clutch shaft . . . . . . . . . . . . . . . . . . Clutch spring . . . . . . . . . . . . . . . . . . Paper stop and ejection cam . . . . . . Side jog collars . . . . . . . . . . . . . . . . Lower ejection rollers . . . . . . . . . . . Paper stop cam . . . . . . . . . . . . . . . Upper unit to lower frame adjustment Drive belt . . . . . . . . . . . . . . . . . . . . Upper ejection rollers . . . . . . . . . . . Clincher height . . . . . . . . . . . . . . . . Clincher maintenance / adjustment .

. . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . . .page 3/ 1 . . . . . . . . . . . .page 3/ 2 . . . . . . . . . . . .page 3/ 3 . . . . . . . . . . . .page 3/ 4 . . . . . . . . . . . .page 3/ 5 . . . . . . . . . . . .page 3/ 6 . . . . . . . . . . . .page 3/ 7 . . . . . . . . . . . .page 3/ 8 . . . . . . . . . . . .page 3/ 9 . . . . . . . . . . . .page 3/10 . . . . . . . . . . . .page 3/11

SECTION 4 STITCHING HEAD Replacing bender bar / Bender bar friction plug . . . . . . . . . . . .page 4/ 1 1. Bender bar 2. Bender bar friction plug and/or spring 3. To replace bender bar friction plug and/or bender bar friction spring Driver Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 2 To remove the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 3 Bender bar latch grip, grip release slide and face plate . . . . . .page 4/ 3 Wire cuttera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4 To reverse, Interchange or replace the wire cutters . . . . . . . . .page 4/ 4 To replace the face plate: see Steps 1 through 8 . . . . . . . . . . .page 4/ 4 Wire cutter operating slide . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4 To replace the wire cutter operating slide . . . . . . . . . . . . . . . . .page 4/ 4 Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 5 To remove, adjust or replace the swivel holder . . . . . . . . . . . .page 4/ 5 Removing and Dismantling Stitching Head . . . . . . . . . . . . . . .page 4/ 6 Wire straighteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7 Tension pawl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7 BOURG ADDRESSE

er t i

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ILLUSTRATED SPARE PARTS LIST

y

C

AGR-P / T

ISO 9001

Version May 2003

1/b

AGR-P S.N. 21.12.4.0032 and up AGR-T S.N. 21.22.4.0171 and up

See pg. 12/14

40

27

28 (pg. 10/14)

For machines with lower S.N. please refer to page 1/14 C 1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17

9590500 9216784 9412052 9412436 9402381 9214112 9214115 9213388 9401111 9216769 9216389 9216642 9216635 9121194 9178006 9216768 9216605 9211592 9124156 9124084 9124156 9260027 9214111 9146069 9146091 9400836

* * (Acme) * (AGR-P) (AGR-T) (AGR-P) (AGR-T) * (AGR-P) (LH) * (AGR-T) (LH) * (AGR-P) * (AGR-T)

* (AGR-P) (RH) * (AGR-T) (RH) * (EUR: 3x3,5A) (USA: 1x5A/117V) (USA: 1x3.5A/24V) (4x) (2x) (230V) 7 (120V)

(T only) 20

See pg. 2/14

1

(Hohner)

29

24

30

21

9216785 9216995 9260564 9221759 9410563 9104031 9410564 9104032 9410562 9104018 9216634 9129070

* * (AGR-T)

*

32

31

19

18 19 20 21 22 23 24 25 26 27 28 29

22

2

18

3 See pg. 13/14

See pg. 8/14

33 34 35

23 24

39

25 4

17

26

36

15 14

30 31

37

5 6

32 33 34 35

16

36 37

8 5

38 39

6 40

9

9200089 9431148 9431105 9104010 9221623 9221622 9221122 9221338 9121042 9216641 9216786 9421188 9430628 9430766 9128004

* (AGR-P) (AGR-T)

* * (AGR-P) (AGR-T)

* (AGR-P) * (AGR-T) (AGR-P) assy

* (AGR-T) assy

38 13 R

10

11

12 (P only)

* Suffix "C" 1/1

: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008

Index D: part # of 4 & 5P corrected

EXTERNAL PARTS AUSSEN BESTANDTEILE COMPOSANTS EXTERIEURS Drawing ref.: Superseded by:

AGR-P+T Supersedes:

1/18 C

Date: Oct. 1996

Index

A B C D 1/18

9169907 9177049 9169087 9169085 9169016 9169016 9169085

X1: socket for delivery or transfer tray X2: socket for folder plug X3: plug to collator S1: start S2: stop S3: perspex presence detector S5: stitch hold S6: paper stop withdrawal S7: manual stitch S8: ejection S9: dead stop S10: handwheel absence detector S11: deliv. or transfer tray presence det. S12: perspex presence detector

9121042

L1: L2: L3: L4:

S3 S7

side jog solenoid assembly stitch solenoid assembly paper stop solenoid assembly ejection solenoid assembly

NC NO

C 1 2

S9

S3

C

S8

M: T: D: Z:

Q1

X1 1 6

NO

+5

C

2 3

TH1 TH2 TH3

4

S2 Paper stops hold down ( connected to X1 )

S7 S9

S11

Q2

NC NO C

S10

S6

X1

X3

Q1

S6 S8

L3

1 2

L1

1 2

L2

1 2

L4

Z R.F.

On delivery tray = 9150005 On intermediate platform = 9150063

TH3 TH2

1 2

1

X2

6

TH1

X2

1 2

TH1: TH1: TH2: TH3:

NC NO

B

NC

9146069 (230V) 9146091 (120V) 9146020

NC NO

C

no nc c

S5 S1

9421188

S2

3

S12

S10

S12

S11

Q2

S1

A

9431083 9430876 9430876 9430954

Q 1: power on-off Q 1: power on-off Q 2: paper stop selection

S5

C

9121042 9121194 9146008 9146008 9150015 9146021 9150014 9146014 9150014 9146006 + 9146067 9150015 9150031 9150015

breaker breaker breaker breaker

9124084 (120V) 5 A 9124156 (230V) 3,5A 9124156 (230V only) 3,5A 9124156 3,5 A

motor transformer rectifier bridge R.F. filter ( 230V models only )

9151088 (230V) 9182007 9167004 9120046

9120073

2 5

+

3

4

+ + 0V 100 110 117 130 200

9422130

K10 J35

1 2 3

5

1 2 3

2

4

4 2

5

3

6 7

1

8 9

0V

19V

240

220

J31

1 HF HF K7 J33

15 1

D

J34

10

T

+

K1 K8

3

X3

P2 6

K5

K6

APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS

J32 R

M 2

4

6

8

K2 0 1K

1

9421272

1/2

K1: start memory relay Socket K2: motor relay K5: paper stop relay K6: stop memory relay K7: stop memory relay K8: start memory relay K10:

Suffix C: Different control PCB Hexfets instead of K3/K4

AGR-P/AGR-T Supersedes diagr.:

2/18 B

Superseded by :

Date:

October 1999 PART # OF ELECTRICAL COMPONENTS Diagr. #:

Suffix

A B C

2/18

AGR-P+T MAGNATEK Assembly

# 1 ➞ 45 :

9106114

Assembly

# 1 ➞ 48 :

9158011

Assembly

# 1 ➞ 52 :

9410556

1

2

3 4 23

28

49

6

29 5

27 25

22

16 30

26 24

7

31

8 6

17 19 18

12

15

10 11

9

13

48 21

14 43

20 46

34

47

36

45 38

53

40 41 42

51

50

44 37

35

32

33

39

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

*

*

* * *

* * * * *

9106110 9106161 9106162 9106033 9106035 9106034 9106111 9106072 9106071 9106070 9106069 9106068 9106006 9106064 9106063 9106060 9106059 Rr 9106057 9106058 9106113 R 9106050 9106049 9106143 9106042 9106039 9106040 R 9106041 9106139 9106036 9106061 9106062 9106115 9106159 9106126 9106017 9106019 9106125 9106122 9106121 R 9106120 R 9106158 9106157 9106013 Rr 9106012 9106129

46 47 48

9106074 9106076 9106078 Rr

49 50 51 52 53

9104018 9221991 9190514 9210625 9142021

Index I: Item # 53 added R

Date:

MAY 2003

r : reversible (symmetrical) part R : recommended as spare : Specific to magnatek model

*

AGR-P+T Supersedes:

MAGNATEK Superseded by:

3/18 G

STITCHING HEAD HEFT KOPF TETE D'AGRAFAGE Drawing ref.:

Index

A B C D E F G H I 3/18

1/3

1/4

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16

17 9150015 9117012 18 9214547 * 9175006 19 9166094 9221295 20 9401088 * 9410569 21 9200585 9214207 22 9260214 9190008 23 9400836 9116010 9116038 9140011 9221293 9190027 9221294 9221291 9126052 9126187 on request (coil spring spring for ejection soft start) 9126029 9126068 14

11 10 1 9 2 8 7

12

6 4 16

5

15

18 19

17 3 23

21 20

2

22

1 Assembly part # 9411325 (1 ➞ 16) Index C: items 17 ➞ 23 added

13

R

* Suffix "C"

: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008

Date: Sept. 1996

PRIMARY SHAFT ASSEMBLY BAUSATZ PRIM RE WELLE ENSEMBLE ARBRE PRIMAIRE Drawing ref.: Superseded by:

Index

A B C

AGR-P+T Supersedes:

4/18 B

4/18

5 1 2 3 4 5 6

6

19

4

9211707 9140016 9211621 9410511 9220357 9190073

17

3

40,65 mm + 0,05

2

0

1

3

15

4 18

7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 16

9 14 13 12 11 ASSEMBLY PART # 9410509

10

R

20 8 7

APPLICABLE TO ANY MODEL OF AGR STARTING WITH S.N. 183001 (1981), THROUGH 21.02.4.0001 UP TO DATE

AGR-P+T Supersedes:

5/18

9117017 9172042 9410494 9166058 9260215 9211543 9190008 (x2) 9220517 9190105 9211546 9140018 9199269 9211706 9126029

Date: March 1996

SECONDARY SHAFT ASSEMBLY BAUSATZ SECONDÄRE WELLE ENSEMBLE ARBRE SECONDAIRE Drawing ref.: Superseded by:

Index

A B C D E F G H I 5/18

2 1

1 2 3 4 5 6 7

9150014 9211559 9402187 9221802 9211567 9211566

5

4

8

6

10 9

9431031

13

7 14 9431073 (EUR) from S.N. 21.22.4.0032 and up

11

12

20

26 25 23

16

24

22 21 28

17 18 19 15 9431479

* Suffix "C"

: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008

R

AGR-P+T Supersedes:

1/6

6/18

Date: OCT. 1995

CLUTCH OPERATING ASSEMBLY / MOTOR BAUSATZ KUPPLUGSSTEUERUNG / MOTOR ENSEMBLE COMMANDE EMBRAYAGE / MOTEUR Drawing ref.: Superseded by:

Index

A

6/18

27

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

9166062 9211545 9117002 9140011 9430876 9260228 9157009 9135004 9210651 9127021 9211544 9210716 9260961 9172026 9117005 9151088 9214098 9190027 9421034 9214727 * 9135020

AGR-P+T

1 2 3 4 5 6 7 8 9

3

See pages 9/14

1

1

9240065 9260225 9106074 9240066 9211628 9166050 9211695 9117014 9172030

10 11 12 13 14 15 16 17

9127023 9210771 9211558 9260151 9211604 9104031 9140015 9140005

3

9410512

15

4 2 17

2

8 9

2

10

5

2

14

11

4

13 12 R

6

8

1/7

15

16

9 10

11

Date: OCT. 1995

CLINCHERS OPERATING ASSEMBLY / PAPER STOP BAUSATZ UMBIEGEAMBOSS STEURUNG / PAPIERANSCHLAG ENSEMBLE COMMANDE ENCLUMES / BLOC BUTEES Drawing ref.: Supersedes: Superseded by:

Index

AGR

7/18

7/18

1 2

3 4 5

2 1 6 7 8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

9211614 9127001 9401009 9166049 9200520 9117001 9211577 9140011 9430876 1 9136026 (old) 9260228 9157009 9172003 9211578 9117013 9211575 9172027 9260214 9410564

10 9410489

11

9

18

9430894 1 9430209 (old)

14

16

17

15 9410519 14 12

13

R

AGR-P S.N. 21.22.4.0032 and up 1 AGR-T S.N. 832000 and up

AGR-P+T Supersedes:

1/8

16

8/18

Date: OCT. 1996

PAPER STOP OPERATING ASSEMBLY BAUSATZ PAPIERANSCHLAG STEUERUNG ENSEMBLE COMMANDE BUTEES Drawing ref.: Superseded by:

Index

A

8/18

See p. 7/14

AGR - P*

5

1

12 9400324

11

*

9 7 9400323

8 14 4

5

*

23 21

6

18 23

22

13

3 16

2

17

18

15

18

19

10

20 22

1 2 3 4 5 6 7 8 9 10 11 5 12 13 14 15 16 17 18 19 20 21 22 23 24

*

9216582 9135001 9172024 9240083 LH 9190138 9211825 9211823 9140004 9211826 9212262 9240084 RH 9190138 9260269 9211619 9211620 9220501 9190008 9221928 9175001 9172027 9117005 9211602 9400280 9190027 9126052 91261871

* * * *

* * *

* *

24

AGR - T**

1

9

7 20

6

8

19 17 21

14

14 16

12 18

15

13

19 10

5

4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

**

9216335 9135001 9172027 9411500 9214218 9260567 9260564 9410564 9222001 9411501 9214219 9260566 9260565 9190008 9220501 9221928 9200255 9290019 9175001 9117005 9126052 91261871

** ** ** ** ** ** ** ** ** **

11 1Coil spring for soft

start on request

2

3

2

3 R

AGR Supersedes:

Date: March 1996

Index

A

PAPER STOP SUPPORT ASSEMBLY / LOWER EJECTION BAUSATZ OBERER TEIL PAPIERAN SCHLAG / AUSWURF UNTEN ENSEMBLE PLAT SUPPORT BUTEES / EJECTION INFERIEURE

9/18

Superseded by:

Drawing ref.:

9/18

1/9

1/10

AGR - P 25

1 2 3 4

1 ASSEMBLY PART # 9430312 ( items 1➞ 19 )

2 3

5 6 7 8 9

9

10

4 22

11

5

12 13 14 15

6

16 21

17 18 19 20

20

7

21 22 23 24

8 12

25

9135006 9172004 9260046 9430954 1 9136028 9166052 9140011 9210802 9117004 9211563 P 9214213 T P 9104102 T P 9218283 T 9212178 P 9218288 T P 9201224 T 9127002 9221336 P 9222198 T 9260308 P 9261082 T 9212181 9212179 9212180 9216581 P 9216334 T 9400807 P T 9411518 (RH) 9411517 (LH) P 9260366 T 9216634 *

AGR - T 25

1 ASSEMBLY PART # 9431481 ( items 1➞ 19 )

2 3

9

20

5 4

10

22 6 11

7

12 23

8

13

14

24

19 8 14

2

19 23

16

18

8

16

1AGR S.N. 21.XX.4.0032 and up

18

16

R

15

* Suffix "C"

: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008

15 17

Index C : Different items for AGR-T assembly part

17

AGR Supersedes:

Date: Oct. 1996

UPPER EJECTION ASSEMBLY BAUSATZ AUSWURF OBEN ENSEMBLE EJECTION SUPERIEURE Drawing ref.: Superseded by:

10/18 B

Index

A B C

10/18

2

16

9260841 9166070 9260223 9260221 9260227 9166069 9260220 9411425 9411423 9411890 9411424 9104039 P 9104079 T 23 9104034 P 9104079 T 24 9172030 25 9190008

1 9240125 2 9211612 P 9216202 T 3 9260702 4 94310831 9136625 (old) 5 9157010 6 9117021 7 9211703 8 9199173 9 9135012 10 9211704

23

94310821

21

11 12 13 14 15 16 17 18 19 20 21 22

25

20 24

22

19

17

25 3

Head stitching only

16 15

18

14 13 11

AGR - P

AGR - T

9411189 9411903

9411324 9411904

12

2 11 10

9

1

8

Index C: items # 24 & 25 added R

4 6

1/11

5

7

1

AGR-P S.N. 21.22.4.0032 and up AGR-T S.N. 832000 and up

AGR-P+T Supersedes:

11/18 B

Date: January 1999

SIDE JOGGING ASSEMBLY BAUSATZ SEITENR TTLER ENSEMBLE TAQUAGE LATERAL Drawing ref.: Superseded by:

Index

A B C

11/18

1

1

AGR-T S.N. 21.22.4.0005 and up AGR-P S.N. 21.22.4.0089 and up

2

3

6 4 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17

9117035 9200623 9260476 9260475 9200406 9210267 8 9216200 T Only 9216378 92145851* (Acme head) 9211681 * (Hohner head) 9240078 9410589 (P+T) 9211705 9127019 9260240 9401006 16 9400518 9411898 T 9216781 9211234 14 9216782 16

7

9

10

13

9410573 P 11 17 (P+T)

15 (P)

13

17 (T)

11 10

12

12 Index C: part # number 6 corrected R

* Suffix "C" Suffix "X" Suffix "AF"

1/12

: : :

WHITE RAL 9002 (Glossy) QUARTZ WHITE (Light textured) BLUE RAL 5008

Date: Nov. 1997

STITCHING OPERATING ASSEMBLY / SPOOL SUPPORT BAUSATZ HEFT-STEUERUNG / SPULENTR GER ENSEMBLE COMMANDE AGRAFAGE / SUPPORT BOBINE Drawing ref.: Supersedes: Superseded by:

Index

A B C

AGR

12/18 B

12/18

DIM.

SIZE

a x b (mm)

a x b (inches)

HEAD

STITCHING

*

b a

HALF SHEET OCTAVO

5x 8 8x 8 148,5 x 210 8 x 10

GOVERNEMENT B5 (JAPAN)

8 1/2 x 11 210 x 297,5

A3

257 x 364

11 x 17 350 x 500

b

STITCHING

* a

E

# 9410724

B

# 9410721

C

# 9410722

9221134

G

# 9410726

9221133 9221132

A

# 9410720

9221131 9221134

9411425

G

# 9410726

9221133 9411427

# 9410729

9411425

J

# 9410729

9411424 9411425

D

# 9410723 9411425

¥ Zubeh rbleche je nach Bestimmungszone: (Anwendung: siehe Aufkleber)

E

# 9410724

I

# 9410728

E

# 9410724

9411423

E

# 9410724

9411890 9411423

A

# 9410720

9411426 9411427

F

# 9410725

9411890 9411423

I

# 9410728

9411426 9411427

H

# 9410727

9221132

# 9410725

9411890 9411423

I

# 9410728

9411426 9411427

H

# 9410727

9221131 9221132

E

# 9410724

9411426 9411427

M

# 9411216

9411426 9411427

9411424

J

# 9410720

A

F

9411890

9411424

L

# 9411215 9221182

K

# 9410730

F

# 9410725

9411426 9411421

K

# 9410730

F

# 9410725

9411420 9411421

G

# 9410726

H

# 9410727

9221132 9221131

9221131

Die vier kurze Seitenf hrungen geh ren zur Drahtheftmaschine. Les quatre taqueurs courts sont fournis avec l’agrafeuse.

HALF SHEET OCTAVO

5x 8 8x 8

B5 (JAPAN)

A4

8

21 # 9411378 ( 185 x 195 mm )

9411425

8 1/2 x 14

22 # 9411379

9411425

20 # 9411797

9411424 9411425

23 # 9411823

9411425 9411424

Kit: 9590190 (option)

297,5 x 420

DOUBLE LETTER

# 9411795

13 # 9411383

9411424

9411424

LEGAL A3

# 9411798

6 8 1/2 x 11

11 x 17

1/13

MAX. BT15

305 x 450

12 x 17 3/4

MAX. BT12

320 x 450

12 1/2 x 17 3/4

MAX. BST10

350 x 520

13 3/4 x 20 1/2

B - - F H I - D E F H I

J J

Applicable to AGR-P from S.N. 186112 (April 93) through 21.12.4.0001 and up

AGR-T Europe: 1 - 8 9 10 - - - 20 - USA : - 5 - - - 15 16 17 - 22 23

# 9411394

( 130 x 195 mm )

182 x 257

LETTER

Kit # 9590781 ( option ) CD 12 12 # 9411394

11 # 9411390

11 # 9411390

2

( 140 x 140 mm )

8 x 10

Die 4 lange Seitenf hrungen geh ren zur Falzaggregat. Les 4 longs taqueurs sont fournis avec la plieuse.

4

( 130 x 120 mm )

1

148,5 x 210

GOVERNEMENT

3

# 9411389

AGR-P

Other trays: on request Andere Bleche: auf Anfrage Autres plateaux: sur demande

9411420

13 3/4 x 19 1/2

AGR-T

¥ Dotation en plateaux en fonction de la zone o l’agrafeuse est utilis e: (Cas d emploi: voir tiquettes)

Europe: USA : -

*The four short side joggers are supplied with the stitcher. *The 4 long side joggers are supplied with the folder.

A5

¥ Standard set of trays and side joggers as a function of geographical area: (Where used?: see stick-on label)

b

a

# 9410721

9221181

297,5 x 420

DOUBLE LETTER MAX. MODULEN

B

9411424

8 1/2 x 14

LEGAL B4 (JAPAN)

*

b

a

RH

182 x 257

LETTER A4

LH

RH

AGR-P

A5

SADDLE

*

LH

Kit: 9590188 (option)

9

9411423

Kit # 9590782 ( option )CD 14 18 # 9411391 9411427

# 9411392

9411890 9411423

7

# 9411396 9411427

# 9411659

9411890 9411423

15

# 9411385 9411427

# 9411796

9411890 9411423

8

# 9411795 9411427

# 9411388

9411426

9411426 9411427

9411426

17

# 9411386

9411426 9411427

10

# 9411799

9411426 9411427

9411426

9411890

9411426 9411427

5

# 9411822

9

# 9411796 9411421

9411426

# 9411384

9411420 9411421

( 145 x 267 mm )

9411420

( 140 x 290 mm )

16

9411427

Other trays: on request Andere Bleche: auf Anfrage Autres plateaux: sur demande Applicable to AGR-T from S.N. 832015 (April 93) through 21.22.4.0001 and up R

9411426

ILLUSTRATED PARTS LIST INPUT TRAY + SIDE JOGGERS EINF HRUNGSBLECHE UND SEITENAUFSTOSSER

19

# 9411656 ( 160 x 310 mm )

PLATEAUX ET TAQUEURS LATERAUX

Date: May 1998

Page 13/18 E

1/14 5

8

4 7

8

3

2

1 2 3 4 5 6 7

9401415 (common to AGR-P and -T) 9421272 9401160 9182007 9421047 (filter assembly) 9167004 9422130 (from S.N. 21.02.4.0917) 9421458 (up to S.N. 21.02.4.0916) 9420673 (up to S.N. 21.02.4.0088) 9169907 (identical 3x)

6

From AGR-P/T S.N. 21.02.4.0089 : assy 9431141 832.000 † # AGR-T † 21.02.4.0088 assy 9431070 21.22.4.0032 † # AGR-P † 21.02.4.0088 Index C: item # 7 modified R

1

AGR-P+T Supersedes:

14/18 A

Date: January 1999

Index

A B C

ELECTRICAL CIRCUIT ASSEMBLY BAUSATZ STROMKREIS ENSEMBLE CIRCUIT ELECTRIQUE Superseded by:

Drawing ref.:

14/18

Index AGR Recommended

Illustrated Article

Page

Item

9104010

1

9104018

1

9104018

AGR-P

AGR-T

Suggested

Recommended

Illustrated Article

Page

Item

32

9106157

3

42

27

9106158

3

41

3

49

9106159

3

33

9104031

1

23

9106161

3

2

9104031

7

15

9106162

3

3

9104032 9104034

1 11

25 23

9116010 9116038

4 4

7 8

9104039

11

22

9117001

8

6

9104079

11

22

9117002

6

10

9104079

11

23

9117004

10

8

9104102

10

10

9117005

6

22

X X X X X

9106006

3

13

9117005

9

20

9106012

3

44

9117005

9

20

9106013

3

43

9117012

4

1

9106017

3

35

9117013

8

14

9106019

3

36

9117014

7

8

9106033

3

4

9117017

5

7

9106034 9106035

3 3

6 5

9117021 9117035

11 12

6 1

9106036

3

29

9120046

2

Z

9106039 9106040

3 3

25 26

9120073 9121042

2 1

36

9106041

3

27

9121042

2

X1

9106042

3

24

9121042

2

X2

9106049

3

22

9121194

1

9

9106050

3

21

9121194

2

X3

9106057

3

18

9124084

1

13

9106058 9106059

3 3

19 17

9124084 9124156

2 1

TH1 13

9106060

3

16

9124156

1

13

9106061

3

30

9124156

2

TH1

9106062

3

31

9124156

2

TH2

9106063

3

15

9124156

2

TH3

9106064

3

14

9126029

4

15

9106068

3

12

9126029

5

20

9106069 9106070

3 3

11 10

9126052 9126052

4 9

14 21

9106071

3

9

9126052

9

24

9106072

3

8

9126068

4

16

9106074 9106074

3 7

46 3

9126187 9126187

4 9

14 21

9106076

3

47

9126187

9

24

9106078

3

48

9106110

3

1

9106111

3

7

9106113

3

20

9106114 9106115

3 3

32

9106120

3

40

9106121

3

39

9106122

3

9106125 9106126

X

X

X

X

9127001

8

2

9127002

10

14 12

9127019

12

9127021

6

17

9127023 9128004

7 1

10 40

9129070

1

29

9135001

9

2

38

9135001

9

2

3 3

37 34

9135004 9135006

6 10

15 1

9106129

3

45

9135012

11

9

9106139

3

28

9135020

6

28

9106143

3

23

9136026

8

9

X

X X

AGR-P

AGR-T

Suggested

X X

X X

X X

X X

1/15

Index AGR Recommended

Illustrated

1/16

Article

Page

Item

9136028

10

4

9136625 9140004

11 9

4 8

9140005

7

9140011 9140011

AGR-P

AGR-T

Recommended

Illustrated Page

Item

9172003

8

12

9172004 9172024

10 9

2 3

17

9172026

6

21

4 6

9 11

9172027 9172027

8 9

16 3

9140011

8

8

9172027

9

19

9140011 9140015

10 7

6 16

9172030 9172030

7 11

9 24

9140016 9140018

5 5

2 17

9172042 9175001

5 9

8 18

9142021

3

53

9175001

9

19

9146006

2

S9

9175006

4

2

9146008

2

S1

9177049

2

K1

9146008

2

S2

9178006

1

10

9146014 9146020

2 2

S7 Q2

9182007 9182007

2 14

T 4

9146021

2

S5

9190008

4

6

9146067 9146069

2 1

S9 16

9190008 9190008

5 9

13 14

9146069

2

Q1

9190008

9

16

9146091

1

16

9190008

11

25

9146091

2

Q1

9190027

4

11

9150005 9150014

2 2

S6

9190027 9190027

6 9

25 23

9150014

2

S8

9190073

5

6

9150014 9150015

6 2

1 S10

9190105 9190138

5 9

15 5

9150015

2

S12

9190138

9

5

9150015

2

S3

9190514

3

51

9150015

4

17

9199173

11

8

9150031

2

S11

9199269

5

18

9150063 9151088

2 2

M

9200089 9200255

1 9

30 17

9151088

6

23

9200406

12

5

9157009

6

14

9200520

8

5

9157009 9157010

8 11

11 5

9200585 9200623

4 12

21 2

9158011

3

9201224

10

13

9166049

8

4

9210267

12

6

9166050

7

6

9210625

3

52

9166052

10

5

9210651

6

16

9166058

5

10

9210716

6

19

9166062 9166069

6 11

8 16

9210771 9210802

7 10

11 7

9166070

11

12

9211234

12

16

9166094

4

19

9211543

5

12

9167004 9167004

2 14

D 6

9211544 9211545

6 6

18 9

9169016

2

K6

9211546

5

16

9169016

2

K7

9211558

7

12

9169085 9169085

2 2

K5 K8

9211559 9211563

6 10

2 9

9169087 9169907

2 2

K2 K1

9211566 9211567

6 6

7 6

9169907

14

8

9211575

8

15

X

X

X

Suggested

Article

AGR-P

AGR-T

X

X X

X X

X X

X

X X

X

X

X

Suggested

Index AGR Recommended

Illustrated Article

Page

Item

9211577 9211578

8 8

7 13

9211602

9

21

9211604 9211612

7 11

14 2

9211614

8

1

9211619

9

13

9211620

9

14

9211621

5

3

AGR-P

AGR-T

Recommended

Illustrated Article

Page

Item

9221802 9221928

6 9

5 16

X

9221928

9

17

X

9221991 9222001

3 9

50 9

9222198

10

15

9240065

7

1

9240066

7

4

9240078

12

10

X X

Suggested

9211628

7

5

9240083

9

4

9211695

7

7

9240084

9

11

9211703

11

7

9240125

11

1

9211704 9211705

11 12

10 11

9260027 9260046

1 10

14 3

9211706

5

19

9260151

7

13

9211707 9211823

5 9

1 7

9260214 9260214

4 8

22 17

9211825

9

6

9211826

9

9

9212178

10

12

9260221

11

14

9212179

10

18

9260223

11

13

9212180

10

19

9260225

7

2

9212181 9212262

10 9

17 10

9260227 9260228

11 6

15 13

9213388

1

6

9214098

6

24

9214111

1

15

9214112

1

5

9214115

1

5

9214207

4

5

9214213

10

9

9214218

9

5

9214219

9

11

9216200

12

7

9216202

11

2

9216334

10

20

9216335

9

1

9216378

12

8

9216581

10

20

9216582

9

1

9216781

12

15

9216782

12

17

9218283

10

11

9218288

10

12

9220357

5

5

9220501

9

15

9220501

9

15

9220517 9221122

5 1

14 35

9221291

4

9221293 9221294

X X X X

X X

X X X X X X X X X X X X X X

9260215

5

11

9260220

11

17

9260228

8

10

9260240

12

13

9260269

9

12

9260308

10

16

9260366

10

24

9260475

12

4

9260476

12

3

9260564

1

20

9260564

9

7

9260565

9

13

9260566

9

12

9260567

9

6

9260702

11

3 11

9260841

11

9260961

6

20

9261082

10

16

9290019

9

18

9400280

9

22

9400323

9

9400324

9

9400518

12

14

9400807

10

21

9400836

1

17

9400836 9401006

4 12

23 14

13

9401009

8

3

4

10

9401111

1

6

4

12

9401160

14

3

9401415

14

1

9402187

6

4

9410489

8

9410494

5

9221295

4

3

9221336

10

15

9221338

1

35

9221759

1

21

X X X

X X

AGR-P

AGR-T

Suggested

X X X X

X X

X X X

X X X X X

X X X X X X X

X X

9

1/17

Index AGR Recommended

Illustrated Article

Page

Item

9410509

5

9410511 9410512

5 7

9410519

8

9410556

3

9410562

1

26

9410563

1

9410564

1

9410564 9410564

AGR-P

AGR-T

Suggested

Page

Item

9421458

14

7

9422130 9422130

2 14

7

9430209

8

9430312

10

9430628

1

39

22

9430876

2

L2

24

9430876

2

L3

8 9

18 8

9430876 9430876

6 8

12 9

9410569 9410573

4 12

4

9430894 9431481

8 10

9410589

12

1

1

1

12

4

X X (assy)

9411189

11

9411324

11

9211681-*

12

9

9411325

4

9214547-*

4

18

9411423

11

19

9214585-*

12

9

9411424

11

21

9214727-*

6

27

9411425

11

18

9216389-*

1

7

9411500

9

4

9216605-*

1

11

9411501

9

10

9411517

10

23

X X

9216634-*

1

28

9216634-*

10

25

9411518

10

22

9216635-*

1

8

9411890

11

20

9216641-*

1

37

9411898

12

9411903

11

9411904

11

9412436

1

3

9420673

14

7

X (assy)

9216642-*

1

8

9216768-*

1

11

9216769-*

1

7

9216784-*

1

2

9216785-*

1

18

9421034

6

26

9216786-*

1

37

9421047

14

5

9216995-*

1

19

9421188

1

38

9221622-*

1

34

9421188

2

9221623-*

1

33

9421272

2

9401088-*

4

20

9421272

14

2

1

4

9430954

2

L4

9402381-* 9412052-*

1

3

4

9430766-*

1

39

9431105-*

1

31

9430954

10

9431031

6

9431070

14

2

K10

9431073 9431082

6 11

6 10

3 10

9431083

2

L1

10

11

9431083

11

4

9431141

14

9431148

1

31

X

10

13

10

21

10

24

* Suffix "C"

:

WHITE RAL 9002 (Glossy)

Suffix "X"

:

QUARTZ WHITE (Light textured) BLUE RAL 5008

AGR-P

AGR-T

X (assy) X

X (assy)

9590500 9211592-*

Suffix "AF" :

1/18

Recommended

Illustrated Article

X X

X X X X X

X

X X

X X X X X

Suggested

AGR-P / T

er t i

f i ed b

y

C

DIAGRAMS ISO 9001

2/b

7

8

9 10

to close the interlock loop

X3

6

X32

2

4

1

X31

3

X39

X38

309

311

5 339 008

Q1

136

k7

314

10000µF

S1

308

1

L

R.F.

L1

S3

D4

Z

2

T

D

021 026

L2

D12

6

2

5

3

322

D13

023

325

6

D7

S6

305

301 317

k8

k 10

106 306 302

129

115

1

4

3

2

114 126

315

314

k 5.1

125

S8

k 5.2

Trp1

S2

6 5

Q2

3 4

137

M

2

5

S 11

139

X2 A

B

1

k2

025

201

L4

X1

D5

S9

206

135

K5

k8

D6

205

127

47Ω

n.o. 0V

332

D1 6

L3

4

S 10

326 338

1

D11

n.o.

133

D14 119 315

307

320

S 12

19V

117V

0V

310

319

plug to X1

321

n.o.

470nF 230V

022 027

n.o.

133-136

S7

D3

313

1KΩ

S5 324

k 1.1

TH 1

N

NOT CONNECTED

333

312

009

X37

X33, X310

337

TH 3 TH 2

paper stop hold microswitch

STITCH

JOG

STOP

104

203

304

D2 316

S1 : start S2 : stop S3 : perspex presence detector

318

323

K6

HF2

D

FOLD

HF1 G S

D1

335 D

G S

9.422.130 Fully interchangeable

S5 : stitch hold with previous board K1 K10 K2 K8 K7 S6 : paper stop withdrawal ( switch on cam ) S7 : manual stitch 204 331 341 202 S8 : ejection ( switch on cam ) D10 D20 S9 : dead stop S10: handwheel absence detector 334 330 342 D6 provides for the second pull of L1 S11: delivery or transfer tray presence detector S12: perspex presence detector X34 X36 L1 : side jog solenoid X35 Q 1: power on-off L2 : stitch solenoid SUFFIX I: Drawing corrections USED IN Q 2: paper stop selector L3 : paper stop solenoid + COLLATOR A: head stitching APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS U.T. & D.A. ONLY L4 : ejection solenoid B: saddle stitching (transfer tray) 15mS Date: Suffix TH1 : 5 A ( 120V ) 3,5A ( 230V ) HF1 : side jog hexfet K1 : start memory relay March 2002 HF2 : stitch hexfet TH2 : on 230 V model only 3,5A K2 : motor relay B C A TH3 : 3,5 A PRINCIPLE DIAGRAM M : motor K5 : paper stop relay X1 :socket for connection to deliv. or transfer tray D E F STROMLAUFPLAN T : transformer K6 : stop memory relay SCHEMA DE PRINCIPE D : rectifier bridge K7 : stop memory relay G H I X2 :socket for connection to folder Z : R.F. filter ( on 230 V model only ) K8 : start memory relay Diagr. #: Supersedes diagr.: Superseded by : : general purpose diodes K9 : not used X36 :10 terminals plug of umbilical cord 4.47.71.1361 4.47.71.1361 H K10: hand stitch enable to collator or U.T. R

AGR-P/AGR-T

2/1

2/2

2/2

101

S5 S1

3

6

12

9

4

124 125

121 122 21

17 19

S10

24

20

16

X1

26 24

21

18

14 13

S11

Q2

123

120

119

118 116 117 18

S9

23 22

26

X3

25

152

145

YEL/GRN

BLU 002

001

Z N

124 120

1 2

1 2

L1

121 122

1 2

1 2

L2

133 126

1 2

1 2

L4

TH3

L R.F.

2

1

X2

1

326

1 309

2

2

3 4 BLK 5 BRN 6 WHT 7 8 9

3 4 5 6 7 8 9

GRN

339 330 311

2/3

333 342 334

Q 1: power on-off Q 2: paper stop selection ➞ stitcher - transfer tray ➞ TH1 : 5 A ( 120V ) 3,5A ( 230V ) TH2 : 3,5A ( 230V only ) TH3 : 3,5 A

201

206

Suffix E: Hexfet instead of K3 - K4

APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS

325 R

1

RED ORA BLU

345

007

006

009

008

D16

9

022

021

344

310 308 303 306 305 334 320 315

313 316

337

+

203 204

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

345

318 029

302

220

322

230 240

339

19V

342 341 340 338 337 312 321 326

0V

4

202

3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

332

J32

027

D

10

1

5

331

338

115

114

RED

BLK

ORA

WHT

8

K6

J33

+ 1

K7

K5

HF

327 304 301 314 329 330 317 332 333

204 205 206

J31

026

028

4 2

UT Only HF

+

1

331

K8

0V 100 110 117 130 200

3

Stitch pulse shaping K1

T

+

6

K10

J35

203

+

X2 9422130

202

J34

335

344 329

201

1 2

340

343 327

1K

1 2

114 115

1 2

6

Fully interchangeable with previous board

TH1

341

324

TH3

307 335

9421272

1

B

S6 S8

8

K2 0

BLU

L3

cams

324 319

6

323

4

024

343

1 2

205

Q1

325

322 323

319 320 321

318

316 317

313 314 315

312

310 311 309

307 308 306

301

304 305

302 303

R.C.

TH2

GRN

TH1 TH2

1

R.C.

7

1 2

119 127

Paper stops hold down

S7

25 23

20

17 15

11 10

22

19

15

12

8 7

115 113 114 14

11 9

5 4

16

13

+5

S2

112 110

8 6

2

111 10

5

1

109

7

3

2

107

106 2

108

105

104

101 102 103 023

026

021

4

1

136 133

009

C

L1: side jog solenoid L2: stitch solenoid L3: paper stop solenoid L4: ejection solenoid

008

102

2 3

005 YEL/GRN

103

NO

1 6

004

105

S12

006

X1

5B

003

NC

M

BRN

Q1

007

S10: handwheel absence detector S11: delivery or transfer tray presence detector S12: perspex presence detector

3

4

4B

106

126 125

129

C

135

104

S6

5

5

116

151

151

152

139

138 141

138

137

139

141

140

142

117

127

115

135 142

150

137 129 114

143

113 123

150

112

111

110

1A

2A

NO

P2

X3

NC NO

C

B

S3

6

2

NC NO

C

no nc c

BRN

3

NC

022

027

025

025

023

109

108

107

136 143

S8

S1: start cam S2: stop S3: perspex presence detector S5: stitch hold S6: paper stop withdrawal S7: manual stitch S8: ejection S9: dead stop

1 2 3

C 2

1

S2

A

cam X1: socket for delivery or transfer tray X2: socket for folder plug X3: plug to collator

1 2 3

NC NO

C

S9

S10

S12

S11

Q2

S1

118

S5

145

S3 S7

140

K1: start memory relay K2: motor relay K5: paper stop relay K6: stop memory relay K7: stop memory relay K8: start memory relay K10:hand stitch enable

M : motor T : transformer D : rectifier bridge Z : R.F. filter ( 230V models only )

Date:

Suffix

October 1999

AGR-P/AGR-T Supersedes diagr.:

4.47.71.1449 D

Superseded by :

WIRING DIAGRAM VERDRAHTUNGSPLAN SCHEMA DE CABLAGE

A B C D E

Diagr. #:

4.47.71.1449

2/4

2/4

BST 10 (d)

PAS-T

AGR-T

TR-T

BBP-T

s.n. > 22.60.4.0634

s.n. > 23.xx.x.0229

Conveyer S5

B S T

BB P

S4

S3

S7 10

ENCY

X3

NOTSTO

P

D'URGE ARRET

NCE

BOO

PRE

S6

OUT

EMERG

TOP

RG

SS

STOP

NOODS

BOU

K

X1

Q

X2

S6

F1

X

F2

IN

X2

ENCY

OUT

NOTSTO

NOODS

TOP

P

D'URGE ARRET

X2

NCE

X2

X

OUT

F4

IN

OUT

X1

EMERG STOP

F3

X1

IN

S2 S3

TH3

X S3

5

6 4

4

1

2

6

4

3 More on diagram

1

2

X1

3

2

3 129

009

5

306

paper

1

314

S6

6

S2 stop

BRN 101

F3

CFS

343

Board

CN7

J3 1

Diagram pg 5/15 service

4

manual 3

334

2

335

2

339

5

5

330

6

6

342 333

1

1

3

3

10

10

8

8

311

9

9

309

4

4

7

7

JOG

9

2

¥

STITCH

10

7

4 3

¥ k7 (stop) ¥ ¥¥ + ¥ S7 (man)HF1 HF2

5

CN7

EC29

205

5

5

108

204

4

4

106

203

3

3

107

332 / 206

L1

6

6

EC35

EC313

109

Board

EC110

EC11

S3 safety cover

9 10

6

5

More on diagrams

4

C/C -jogger 8

10 1

X2

4

2

3

2/5

TD-T

5

2

4

4.65.71.1069 BLK RED

5

3

2 4

2

1

3 4

2 1 6

5

3 5

4

2

1

GREEN

See wiring diagram 4.46.71.1344 H

5

X1

6

More on diagrams 4.53.71.1453 & 1454

4

5

Board

124

EC110

6

More on diagram

025

6

4

5

EC111 - 15

X

5

5

3

3

2

2

1

1

4

4

6

6

103

2A 102

J19 110

9 8

P.C.B.

More on 101

2

diagram 4.57.71.1452

122

K1

X2

6

X1

020

EC11

3

K2 motor 121

4

5

More on diagrams X2

101

S9 waste

1

3

103

102

4

2 2

S1

EC29

110

1

015

125

K2 motor

4

009

L1

1

6

3

1 6

More on diagram

7 6

2

123

6

1

k1

3

X2

X1

4

5

117

114

K1

5

4.47.71.1361 & 1449

9

105

EC111 - 15

3

1

S7

3,2A

9.133.294

2

7

4 3

X3

1

134

8

6

6

5

3

6

3

2

Enable

5

104

3

1

TH3

X2

102

201

JOG

010

4

102 BRN

X 2

WHT

F4

S3

S6

X2 135

110

2

S5 (hold)

1

"AGR or TR" need to be selected in menu "PREF"

X1

1

2 6

X2

327

331

L2

8

1 2

X3

290 292

GREEN

337

K3

k2

WHT

2

BLU

k4 4

Local +

1

RED

2

TH3

TH3

the collator

3

GRN

101

114

stop

line disables

Local +

5

BLK

3

4

106

Local +

X2

5

6

305

Board

+ 24v on this

X1

1

4.53.71.1391

CFS

TH3

5

6

S7

S1

4.57.71.1387 & 1388

Finishing units interconnection ¥ Drive pulses ¥ Interlocks Rev. May 2003

2/6

AGR-P / T

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ADJUSTMENTS ISO 9001

3/b

AGR CLUTCH SHAFT

REQUIREMENT: 1. 2. 3.

Clutch shaft must be positioned so there is equal clearance between the eccentric bllocks # 1 and side frame. The clincher cam follower must be on the low of cam # 3 when eccentric blocks # 1 are in home position. Check that micro switches on cam are not activated.

ADJUSTMENT: 1. 2. 3.

Position shaft assembly so there is equal clearance between eccentric blocks # 1 and side frame (check for clearance between 4 and 5). Butt collar # 2 against side frame - tighten set screw. With eccentric block # 1 on operatorts side of machine at 12 o'clock, rotate clincher cam # 3 so brake # 4 is firmly on flat of cam (View A-A). Butt cam against non-operator side frame tighten lock screws.

3/1

AGR CLUTCH SPRING REQUIREMENT: 1. 2.

Clutch must be set so it disengages with the clutch shaft in the home position. Switch on AGR, without motor running, turn flywheel ( to tighten clutch spring ); check by pushing manual stitch button that clutch is disengaged. If not, adjust as described below.

ADJUSTMENT: 1. 2. 3. 4.

3/2

Hold clutch shaft assembly with eccentric block # 1 at 12 o'clock on operator's side. Loosen set Screws # 8. Position clutch assembly # 6 so the lip on it is + 3 mm ( disengaged ) beyond relesse lever#7. Lock clutch assembly # 6 in place with set Screws # 8.

AGR PAPER STOP AND EJECTION CAM REQUIREMENT: 1.

Cam must be set on shaft so the paper stops solenoid and the eject roller solenoid are energized when the stitch heads are on the upstroke.

ADJUSTMENT: 1. 2. 3. 4. 5. 6.

With Clutch shaft in home position, loosen set screw # 2 in cam # 1. Rotate cam until cam lobe is approximately 5 mm (1/5") away ,from switch actuator. In that position, make sure switches are not activated (see point 6). Tighten screw # 2 in cam. Trip clutch relesse solenoid and manually rotate machine. Check that switches # 3 and # 4 are actuated by cam but not bottomed out. If switches adjustment is necessary, loosen mounting screws # 5 and reposition mounting bracket.

3/3

AGR SIDE JOG COLLARS REQUIREMENT: 1.

Collars must be set for adequate side jog and full return of jogger by return spring.

ADJUSTMENT: 1.

Position cutside collar # 1 18 to 20 mm from the end of side jog shaft tighten set screw. 2. manually hold side jog solenoid energized and position Inner collar # 2 40 mm from inside of operator’s side frame.

MAINTENANCE: Make sure that magnet core is regulary cleaned (remove grease) to prevent excessive friction which wouid slow down the return of mobile side jogger.

3/4

AGR LOWER EJECTION ROLLERS REQUIREMENT: 1.

Lower rollers must be positioned so they do not rub against the sides of the cutouts in the guide plates.

ADJUSTMENT: 1. 2. 3. 4.

Loosen set screws in lower rollers # 2. Install guide plate # 1 and lock in place with mounting screw. Position rollers for clearance in cutouts. Tighten set screws in roller hubs.

3/5

AGR PAPER STOP CAM

REQUIREMENT: 1.

Stop Hold Down Cam must be adjusted to hold paper stops down when saddle stitching.

ADJUSTMENT: 1. 2. 3. 4.

3/6

Turn knob so stops # 4 are lowered (figure 1). Loosen screw # 1 in center of cam # 2. Position cam so it is up against stop solenoid Arm # 3 and stops # 4 are slightly below the brass mounting bracklet. (Fig. 2). Tighten screw # 1.

AGR UPPER UNIT TO LOWER FRAME ADJUSTMENT REQUIREMENT: 1.

When unlocked, AGR upper unit shouid roll freely on base Unit.

ADJUSTMENT: 1. 2. 3. 4.

Loosen screw # 1 inside side frame. Tum eccentric # 2 so roller # 3 is firmly on rail. Check that guide # 4 is not binding to lower rail. Tighten screw # 1 - repest for non-operator's side, if nocessary.

3/7

AGR DRIVE BELT REQUIREMENT: 1.

Drive belt must not slip and must track properly.

ADJUSTMENT: A. Adjust tension by loosening motor mount screws # 1 and position motor for maximum flat belt tension. B. Loosen set screws and position pulley # 2 for proper belt tracking.

3/8

AGR UPPER EJECTION ROLLERS REQUIREMENT: 1.

Ejection roller must travel without any bind and solenoid must be adjusted to provide enough pressure to properiy eject paper.

ADJUSTMENT: 1. 2.

Loosen screws # 1 and position solenoid so linkage # 2 is straight up and down. tighten screws # 1. Adjust Nut # 3 so there is an 8 mm gap between upper and lower rollers.

3/9

AGR CLINCHER HEIGHT The purpose of the clincher is to bend the legs of the stitch after they have penetrated the paper set. REQUIREMENT: Clinchers must be set to proper height to close legs of stitches evenly. ADJUSTMENT: 1. 2. 3. 4.

5. 6.

3/10

Disengage stitching heads from drive bar. Manually trip clutch and rotate until drive bar is all the way down and clincher cam follower is on highest position on clincher cam. Loosen lock screws # 1. Insert a 1.6 mm (.063") feeler gauge between clincher driver # 3 and clincher point holder # 4. With gauges in place, adjust arms # 2 on clincher sheft so both clinchers are equal and their upper side horizontal. Lock # 2 before re-tightening screws # 1. Stitch 2 sheets and check. If the sheets are cut, clinchers are adjusted too high.

AGR CLINCHER MAINTENANCE / ADJUSTMENT. REQUIREMENT: To prevent erratic missed stitchings, keep clinchers B clean from paper dust and pieces of wire.(check requlary points A & B). Sometimes it will be necessary to remove the clincher ass'y for proper cleaning. ADJUSTMENT: 1.

2. 3. 4.

Remove clinchers ass'y by unscrewing M 5 nuts # 1, from screws # 2. While uncrewing # 1, it is recommended to hold the screws # 2 ( 2,5 mm allen key ) because they are secured with loctite 638 in mobile clinchers sup port # 3. Clean clinchers. Put back clinchers and back stop support Insert locking washers where illustrated Tigthen nuts (see recommendation P T 1 ) and unscrow 1/2 turn.

3/11

3/12

AGR-P / T

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STITCHING HEAD ISO 9001

Replacing bender bar. Bender bar friction plug 1. Bender bar The bender bar bends the wire over the swivel and forms it into an unclinched stitch. The legs of the stitch are guided towards the work material by the bender bar grooves. The legs of an unclinched stitch should be per pendicular to the crown. When the bender bar grooves become worn, the legs tend to fiare out they emerge from the

grooves. This causes the legs to strike the clincher improperly. As a result, one or both legs will crumple and a broken driver bar or a broken bender bar can result. If the lower end of the bender bar groove becomes chipped, it will not support the wire and may cause the stitch to break at the crown. Replace the bender bar assembly. Other bender bar tunctions are related to wire cutting (section L), and driving (section H). 2. Bender bar friction plug and/or spring Two parts furnish pressure to coordinate movement of driver

bar and bender bar. If pressure is insufficient, proper timing is not maintained for the action of the grip. As a result, wire feeds backwards. Replace the plog and/or spring. 3. To replace bender bar fric tion plug and/or bender bar friction spring: 1. Remove bender bar assembly by following Steps 1 through 19 of "How to Dismantie Head". 2. Remove bender bar friction bushing (A). Bender bar friction plug (B) and spring (C) will be released forward from bender bar assembly. 3. Replace plug and/or spring and re-assemble.

4/1

Driver Bar The driver bar (A) has several functions: 1. It imparts the downward thrust from the driving slide assembly (B) to the bender bar assembly (C) and the driver (D). 2. It returns these parts to the neutral position on the upstroke. 3. In conjunction with the grip release slide (E), it controls the movement of the bender bar latch (F) that opens and closes the grip (G). if the notches (H) at the top left side of the driver bar become worn, the grip will not remain open on the upstroke. As a ...........It the wire feeds backwards ........buckles above the grip and .........now the tension pawl. Worn notches can also cause uneven wire draw. Replace the driver bar. While driver bar is out for inspection, check the driver

4/2

end retaining spring for proper tension and to make certain there is no dirt lodged behind it.

continues downward to exert pressure on the crown of the stitch, driving it through the work material.

The notches shown on left side of driver bar play an important part in function of bender bar assembly therefore, corners should be free of dirt and notches not marred.

If the driver is chipped it allows the leg of the stitch to back up into the broken area. This causes the corner of the crown to fracture or a "spike" section to protrude above the crown. A chipped driver is usually the result of driving a stitch on top of another stitch. A worn driver often causes deformed stitches or fracturing at the corners of the crown. The driver is reversible for longer use.

Driver The driver rides within the bender bar grooves as part of the bender bar assembly. As this assembly reaches the lower contact point of the notch in the grip release slide, the bender bar latch is forced inward, releasing the wire grip and permitting the bender bar assembly to continue downward with the driver riding on top of the formed stitch. When the bender bar is stopped against the work material, the driver

Occasionally, a stitch is caught behind a driver. This causes improper alignment of the driver. As a result, successive stitches are distorted at the crown. Remove the driver and clean the bottom portion of the driver bar.

To remove the driver: 1. Cut the wire at the bracket and pull the loose end out. 2. Swing the swivel operating spring (A) to the left. 3. Remove the swivel. 4. Insert a pointed object into the hole (B) on the driver and press it on the high end of the spring which is located behind it. 5. Slide the driver down and out of the head. 6. Clean, reverse or replace the driver. 7. Re-assemble.

Bender bar latch grip, grip release slide and face plate The bender bar latch opens and closes the grip and is actuated by the grip relesse slide and driver bar. If the contact points of the latch become worn, timing of the grip is erratic and

uneven wire feed results. A dirty latch will decrease pressure of the grip on the wire. This causes wire slippage. Clean or replace the latch. The grip spring (A) exerts pressure on the bender bar latch (B) to close the grip (C) at the start of the downstroke. The grip release slide (D) actuates the bender bar latch at point X to open the grip after the correct amount of wire has been fed to make a stitch. The serrated teeth on the grip must be sharp or slippage will occur, producing uneven wire draw. When the face plate (E) is adjusted (See"Changing For work Thichness,") a pivotal action (at point F) changes the position of the grip release slide. When the face plate is raised, it moves the grip release slide down. The gripper can then remain closed longer on the downstroke, feeding more wire

for the stitch. When the face plate is lowered, it moves the grip release slide up. The gripper then will open sooner on the downstroke, feeding less wire for the stitch. If the grip spring is weak, uneven wire draw will result. Replace the grip spring. If the contact points on the grip release slide and/or the bender bar latch are worn, wire adjustment will not remain accurate. The face plate stops the bender bar assembly at the top of its stroke and allows the bender bar latch to close the grip. When the face plate is too high, too mach of the upstroke has been used before the bender bar hits the face plate. In the remaining portion of the upstroke, the driver bar cannot continue upward enough to release the bender bar latch so that it can close the grip. If the grip does not close, lower the face plate.

4/3

Wire cuttera The purpose of the wire cutters is to shear the wire cleanly. There are two wire cutters, upper and iower. The upper wire cutter (A) receives wire from the grip through the wire cutter lead-in hole (B). it also serves as the cut-off die. The lower wire cutter (C) is the cutting knife. If the cutter breaks, il will cover the lead-in hole. This prevents the wire from feeding. If the cutting surfaces become worn, burrs will result on the end of the wire. This prevents the wire from feeding into the swivel. As a result, the wire buckles beveen the cutters and the wire ip. Reverse, interchange or replace the wire cutters. To reverse, Interchange or replace the wire cutters: 1. Loosen both face plate retaining clips (D) at bottom of bonnet. 2. Spring the face plate out 1/8” while holding the cutter slide in position (E). 3. Slide the cutters out to the left.

4/4

4. Reverse, interchange or replace the cutters.

Wire cutter operating slide The wire cutter operating slide NOTE: When installins the cut- actuates the lower wire cutter ters, make sure that which acts as the cutting knife. a): lip on upper cutter (F) fits If the slide is worn or broken, into the recess behind the the wire cutter is not actuated. screw (G) and, Replace the operating slide. b): that the lip on the bottom cutter fits into the slot (H) in the To replace the wire wire cutter operating slide (1). cutter operating slide: The wire cutter operating slide actuates the lower wire cutter. If the slide is worn or broken, the wire cutter is not actuated. Replace the operating slide. The slot in the lower part of the face plate contains the wire cutters and maintains a close fit for wire shearing. If this slot becomes oversized, the wire will ` not be cut off. Replace face plate. To replace the face plate: see Steps 1 through 8, NOTE: The lug (C) in the face plate must match the notch (D) in the grip release adjusting lever (E) or damage to the head may result.

1. Cut the wire at the bracket and pull the loose end out. 2. Remove stitcher head assembly. 3. Lift end of spring (L, ) out of bottom swivel. 4. Swing the spring up to dis engage it and lift out. 5. Slip the swivel operating cam (M, )forward and off the stud. 6. Pull the swivel forward. 7. Loosen the four face plate retaining clips (A, ) 3. Lift the face plate (B, ) 9. Remove the cutter operating slide (1, ) 10. Insert a new cutter operating slide. 1 1. Re-assemble.

Swivel The swivel (J): 1 ) receives the. wire from the cut-off die, 2) holds the wire while it is being cut, then 3) turns it to a horizontal position, moves it under the bender bar grooves and 4) supports the wire while it is being formed into a"U-shaped" stitch. The wire lead-in hole of the swivel must be aligned with the wire as it comes through the wire cutters. If the swivel is improperly aligned, the wire hits the swivel and buckles. Adjust upper two wire straighteners until wire slips past swivel. .......rs on the swivel prevent the .......from entering the swivel.......s causes wire buckLing. Remove the swivel and polish the lead-in radius. The swivel hook spring exerts pressure on the hook so that the wire is held firmly in the swivel. If the hook is broken or there is not sufficient pressure exerted on the hook, the wire

will fall out. To determine if proper pressure is being exerted on the hook, remove the swivel and insert a cut length of wire in the swivel under the hook. Hold swivel between thumb and forefinger. Attempt to jar wire loose by hitting heel of hand on top of table or against other hand. With proper pressure, wire will remain in swivel. With insufficient pressure, wire will fall from swivel. Replace the swivel.

and the tension applied by the swivel operating spring. Make any necessary adjustment of the swivel holder or replace the swivel operating spring if weak.

The wire is fed into the swivel and held for forming. If the swivel is dirty, the wire is not gripped securely enough and drops out. Remove and clean the swivel. If the edges over which the wire is formed are sharp, the corners of the stitch crown will fracture. Remove the swivel The swivel holder and swivel and polish the edges with a fine operating spring are respon- emery cloth. sible for alignment of the wire beneath the bender bar To remove, adjust or grooves. The position of the replace the swivel swivel holder determines how holder: far the swivel is pushed forward under the bender bar by the 1. Swing the swivel,operating swivel operating spring (L). A spring to the left. weak spring will not push the 2. Remove the swivel. swivel in far enough and with 3. Loosen the swivel holder this improper alignment the screw (N). bender bar will knock the wire 4. Adjust the swivel holder in from the swivel or will shear the or out. wire into pieces. To secure pro- 5. Tighten the swivel holder per alignment, check the posiscrew. tion of the swivel holder 6. Re-assemble.

4/5

Removing and Dismantling Stitching Head (Single & Multiple-Head Stitchers) 18. Loosen face plate clamp screw and slide out faceplatelocating black

16. Remove screw

17. Slide tension spring ket and adjusting from top

DETAIL OF BENDER BAR ASSEMBLY

19. Slide the driving slide and bender bar assemblies from from the top. When re-assembling, hook bender bar to driving slide before sliding in place. This must be assembled as a complete unit.

F-How to install Swivel Operating Cam

B CAUTION When re-assembling, make certain that pin (index A) is visible and is aligned with slot (index B) of swivel operating cam (index C). If not assembled in this way, the bonnet casting will crack or break on the next cycle under power. It is recommended that the stitcher be turned over by hand to test that proper re-assembly procedure has been followed.

4/6

C

A

Wire straighteners

descends. straighteners prevents the grip Adjust the upper wire straighte- (D) from feeding the wire All colis of stitching wire have a ner. smoothly. This causes variation certain amount of bundle curve. in leg length. The purpose of a wire straigh- The lower wire straightener tener is to remove this curve. curves the wire to the right so NOTE: Check the wire straighThere is both an upper wire that it enters the swivel (C). If teners when changing coils or straightener (A) and a lower the wire is not curved enough it wire sizes to insure the accurawire straightener (B) on all hits the swivel and buckles. te and proper feeding of wire. these stitchers. After the wire has been cut, if there is not enough curve in the Tension pawl The upper wire straightener wire, it will fail out of the swivel. should feed wire parallel to the Adjust the lower wire straighte- The tension pawl (A) and face plate. This insures that the ner so that the wire curves as spring (B) apply pressure on wire which enters the swivel is shown in . Improper straighte- the wire to prevent back feed. If straight and will be aligned with ning of the wire can also cause the pawl becomes worn or the the grooves in the bender bar. the stitch legs to buckle or turn spring becomes weak, the wire It the wire is not parallel to the out because they strike the feeds backwards. Reverse or face plate, the wire is sheared clincher improperly. Excessive replace the tension pawl and/or in the swivel as the bender bar tension on the wire spring.

4/7

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S. A. N. V.

rue Millewee, B.P. 85 L-7201 Walferdange (Luxembourg) Tel.: 352 / 33 24 47 Fax: 352 / 33 19 99 e-mail: [email protected]

rue des Technologies, 22 B-1340 Ottignies (Belgium) Tel.: + 32 (0) 10 / 62 22 11 Fax: + 32 (0) 10 / 61 69 03 e-mail: [email protected] web: www.cpbourg.com

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Schweizertrasse 70 / 1 D-72336 Balingen (Deutschland) Tel.: +49 7433 998 1680 Fax: +49 7433 998 1686 e-mail: [email protected]

Inc.

50 Samuel Barnet Bd. New Bedford Industrial Park Massachussets 02745 (USA) 1285 New Bedford Tel.: 1/508.9982171 Fax: 1/508.9982391 e-mail: [email protected]

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ISO 9001