29 2 4MB
AGR-P / T
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9.133.664
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C
SER VICE MANUAL ISO 9001
May 2003
2
CONTENTS
SECTION 1 ILLUSTRATED SPARE PARTS LIST External parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 1 Part of electrical components . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 2 Stitching head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 3 Primary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 4 Secondary shaft assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 5 Clutch operating assembly motor . . . . . . . . . . . . . . . . . . . . . .page 1/ 6 Clinchers operating assembly / Paper stop . . . . . . . . . . . . . . .page 1/ 7 Paper stop operating assembly . . . . . . . . . . . . . . . . . . . . . . . .page 1/ 8 Paper stop support assembly / Lower ejection . . . . . . . . . . . . .page 1/ 9 Upper ejection assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/10 Side jogging assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/11 Stitching operating assembly / Spool support . . . . . . . . . . . . .page 1/12 Input tray + Side joggers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/13 Electrical circuit assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/14 Index spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/15 - 1/18 SECTION 2 DIAGRAMS Principal diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 1 Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 2 Fnishing units interconnection . . . . . . . . . . . . . . . . . . . . . . . . .page 2/ 4 SECTION 3 ADJUSTMENTS Clutch shaft . . . . . . . . . . . . . . . . . . Clutch spring . . . . . . . . . . . . . . . . . . Paper stop and ejection cam . . . . . . Side jog collars . . . . . . . . . . . . . . . . Lower ejection rollers . . . . . . . . . . . Paper stop cam . . . . . . . . . . . . . . . Upper unit to lower frame adjustment Drive belt . . . . . . . . . . . . . . . . . . . . Upper ejection rollers . . . . . . . . . . . Clincher height . . . . . . . . . . . . . . . . Clincher maintenance / adjustment .
. . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . .page 3/ 1 . . . . . . . . . . . .page 3/ 2 . . . . . . . . . . . .page 3/ 3 . . . . . . . . . . . .page 3/ 4 . . . . . . . . . . . .page 3/ 5 . . . . . . . . . . . .page 3/ 6 . . . . . . . . . . . .page 3/ 7 . . . . . . . . . . . .page 3/ 8 . . . . . . . . . . . .page 3/ 9 . . . . . . . . . . . .page 3/10 . . . . . . . . . . . .page 3/11
SECTION 4 STITCHING HEAD Replacing bender bar / Bender bar friction plug . . . . . . . . . . . .page 4/ 1 1. Bender bar 2. Bender bar friction plug and/or spring 3. To replace bender bar friction plug and/or bender bar friction spring Driver Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 2 To remove the driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 3 Bender bar latch grip, grip release slide and face plate . . . . . .page 4/ 3 Wire cuttera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4 To reverse, Interchange or replace the wire cutters . . . . . . . . .page 4/ 4 To replace the face plate: see Steps 1 through 8 . . . . . . . . . . .page 4/ 4 Wire cutter operating slide . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 4 To replace the wire cutter operating slide . . . . . . . . . . . . . . . . .page 4/ 4 Swivel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 5 To remove, adjust or replace the swivel holder . . . . . . . . . . . .page 4/ 5 Removing and Dismantling Stitching Head . . . . . . . . . . . . . . .page 4/ 6 Wire straighteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7 Tension pawl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4/ 7 BOURG ADDRESSE
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ILLUSTRATED SPARE PARTS LIST
y
C
AGR-P / T
ISO 9001
Version May 2003
1/b
AGR-P S.N. 21.12.4.0032 and up AGR-T S.N. 21.22.4.0171 and up
See pg. 12/14
40
27
28 (pg. 10/14)
For machines with lower S.N. please refer to page 1/14 C 1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17
9590500 9216784 9412052 9412436 9402381 9214112 9214115 9213388 9401111 9216769 9216389 9216642 9216635 9121194 9178006 9216768 9216605 9211592 9124156 9124084 9124156 9260027 9214111 9146069 9146091 9400836
* * (Acme) * (AGR-P) (AGR-T) (AGR-P) (AGR-T) * (AGR-P) (LH) * (AGR-T) (LH) * (AGR-P) * (AGR-T)
* (AGR-P) (RH) * (AGR-T) (RH) * (EUR: 3x3,5A) (USA: 1x5A/117V) (USA: 1x3.5A/24V) (4x) (2x) (230V) 7 (120V)
(T only) 20
See pg. 2/14
1
(Hohner)
29
24
30
21
9216785 9216995 9260564 9221759 9410563 9104031 9410564 9104032 9410562 9104018 9216634 9129070
* * (AGR-T)
*
32
31
19
18 19 20 21 22 23 24 25 26 27 28 29
22
2
18
3 See pg. 13/14
See pg. 8/14
33 34 35
23 24
39
25 4
17
26
36
15 14
30 31
37
5 6
32 33 34 35
16
36 37
8 5
38 39
6 40
9
9200089 9431148 9431105 9104010 9221623 9221622 9221122 9221338 9121042 9216641 9216786 9421188 9430628 9430766 9128004
* (AGR-P) (AGR-T)
* * (AGR-P) (AGR-T)
* (AGR-P) * (AGR-T) (AGR-P) assy
* (AGR-T) assy
38 13 R
10
11
12 (P only)
* Suffix "C" 1/1
: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008
Index D: part # of 4 & 5P corrected
EXTERNAL PARTS AUSSEN BESTANDTEILE COMPOSANTS EXTERIEURS Drawing ref.: Superseded by:
AGR-P+T Supersedes:
1/18 C
Date: Oct. 1996
Index
A B C D 1/18
9169907 9177049 9169087 9169085 9169016 9169016 9169085
X1: socket for delivery or transfer tray X2: socket for folder plug X3: plug to collator S1: start S2: stop S3: perspex presence detector S5: stitch hold S6: paper stop withdrawal S7: manual stitch S8: ejection S9: dead stop S10: handwheel absence detector S11: deliv. or transfer tray presence det. S12: perspex presence detector
9121042
L1: L2: L3: L4:
S3 S7
side jog solenoid assembly stitch solenoid assembly paper stop solenoid assembly ejection solenoid assembly
NC NO
C 1 2
S9
S3
C
S8
M: T: D: Z:
Q1
X1 1 6
NO
+5
C
2 3
TH1 TH2 TH3
4
S2 Paper stops hold down ( connected to X1 )
S7 S9
S11
Q2
NC NO C
S10
S6
X1
X3
Q1
S6 S8
L3
1 2
L1
1 2
L2
1 2
L4
Z R.F.
On delivery tray = 9150005 On intermediate platform = 9150063
TH3 TH2
1 2
1
X2
6
TH1
X2
1 2
TH1: TH1: TH2: TH3:
NC NO
B
NC
9146069 (230V) 9146091 (120V) 9146020
NC NO
C
no nc c
S5 S1
9421188
S2
3
S12
S10
S12
S11
Q2
S1
A
9431083 9430876 9430876 9430954
Q 1: power on-off Q 1: power on-off Q 2: paper stop selection
S5
C
9121042 9121194 9146008 9146008 9150015 9146021 9150014 9146014 9150014 9146006 + 9146067 9150015 9150031 9150015
breaker breaker breaker breaker
9124084 (120V) 5 A 9124156 (230V) 3,5A 9124156 (230V only) 3,5A 9124156 3,5 A
motor transformer rectifier bridge R.F. filter ( 230V models only )
9151088 (230V) 9182007 9167004 9120046
9120073
2 5
+
3
4
+ + 0V 100 110 117 130 200
9422130
K10 J35
1 2 3
5
1 2 3
2
4
4 2
5
3
6 7
1
8 9
0V
19V
240
220
J31
1 HF HF K7 J33
15 1
D
J34
10
T
+
K1 K8
3
X3
P2 6
K5
K6
APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS
J32 R
M 2
4
6
8
K2 0 1K
1
9421272
1/2
K1: start memory relay Socket K2: motor relay K5: paper stop relay K6: stop memory relay K7: stop memory relay K8: start memory relay K10:
Suffix C: Different control PCB Hexfets instead of K3/K4
AGR-P/AGR-T Supersedes diagr.:
2/18 B
Superseded by :
Date:
October 1999 PART # OF ELECTRICAL COMPONENTS Diagr. #:
Suffix
A B C
2/18
AGR-P+T MAGNATEK Assembly
# 1 ➞ 45 :
9106114
Assembly
# 1 ➞ 48 :
9158011
Assembly
# 1 ➞ 52 :
9410556
1
2
3 4 23
28
49
6
29 5
27 25
22
16 30
26 24
7
31
8 6
17 19 18
12
15
10 11
9
13
48 21
14 43
20 46
34
47
36
45 38
53
40 41 42
51
50
44 37
35
32
33
39
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
*
*
* * *
* * * * *
9106110 9106161 9106162 9106033 9106035 9106034 9106111 9106072 9106071 9106070 9106069 9106068 9106006 9106064 9106063 9106060 9106059 Rr 9106057 9106058 9106113 R 9106050 9106049 9106143 9106042 9106039 9106040 R 9106041 9106139 9106036 9106061 9106062 9106115 9106159 9106126 9106017 9106019 9106125 9106122 9106121 R 9106120 R 9106158 9106157 9106013 Rr 9106012 9106129
46 47 48
9106074 9106076 9106078 Rr
49 50 51 52 53
9104018 9221991 9190514 9210625 9142021
Index I: Item # 53 added R
Date:
MAY 2003
r : reversible (symmetrical) part R : recommended as spare : Specific to magnatek model
*
AGR-P+T Supersedes:
MAGNATEK Superseded by:
3/18 G
STITCHING HEAD HEFT KOPF TETE D'AGRAFAGE Drawing ref.:
Index
A B C D E F G H I 3/18
1/3
1/4
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16
17 9150015 9117012 18 9214547 * 9175006 19 9166094 9221295 20 9401088 * 9410569 21 9200585 9214207 22 9260214 9190008 23 9400836 9116010 9116038 9140011 9221293 9190027 9221294 9221291 9126052 9126187 on request (coil spring spring for ejection soft start) 9126029 9126068 14
11 10 1 9 2 8 7
12
6 4 16
5
15
18 19
17 3 23
21 20
2
22
1 Assembly part # 9411325 (1 ➞ 16) Index C: items 17 ➞ 23 added
13
R
* Suffix "C"
: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008
Date: Sept. 1996
PRIMARY SHAFT ASSEMBLY BAUSATZ PRIM RE WELLE ENSEMBLE ARBRE PRIMAIRE Drawing ref.: Superseded by:
Index
A B C
AGR-P+T Supersedes:
4/18 B
4/18
5 1 2 3 4 5 6
6
19
4
9211707 9140016 9211621 9410511 9220357 9190073
17
3
40,65 mm + 0,05
2
0
1
3
15
4 18
7 8 9 10 11 12 13 14 15 16 17 18 19 20
2 16
9 14 13 12 11 ASSEMBLY PART # 9410509
10
R
20 8 7
APPLICABLE TO ANY MODEL OF AGR STARTING WITH S.N. 183001 (1981), THROUGH 21.02.4.0001 UP TO DATE
AGR-P+T Supersedes:
5/18
9117017 9172042 9410494 9166058 9260215 9211543 9190008 (x2) 9220517 9190105 9211546 9140018 9199269 9211706 9126029
Date: March 1996
SECONDARY SHAFT ASSEMBLY BAUSATZ SECONDÄRE WELLE ENSEMBLE ARBRE SECONDAIRE Drawing ref.: Superseded by:
Index
A B C D E F G H I 5/18
2 1
1 2 3 4 5 6 7
9150014 9211559 9402187 9221802 9211567 9211566
5
4
8
6
10 9
9431031
13
7 14 9431073 (EUR) from S.N. 21.22.4.0032 and up
11
12
20
26 25 23
16
24
22 21 28
17 18 19 15 9431479
* Suffix "C"
: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008
R
AGR-P+T Supersedes:
1/6
6/18
Date: OCT. 1995
CLUTCH OPERATING ASSEMBLY / MOTOR BAUSATZ KUPPLUGSSTEUERUNG / MOTOR ENSEMBLE COMMANDE EMBRAYAGE / MOTEUR Drawing ref.: Superseded by:
Index
A
6/18
27
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
9166062 9211545 9117002 9140011 9430876 9260228 9157009 9135004 9210651 9127021 9211544 9210716 9260961 9172026 9117005 9151088 9214098 9190027 9421034 9214727 * 9135020
AGR-P+T
1 2 3 4 5 6 7 8 9
3
See pages 9/14
1
1
9240065 9260225 9106074 9240066 9211628 9166050 9211695 9117014 9172030
10 11 12 13 14 15 16 17
9127023 9210771 9211558 9260151 9211604 9104031 9140015 9140005
3
9410512
15
4 2 17
2
8 9
2
10
5
2
14
11
4
13 12 R
6
8
1/7
15
16
9 10
11
Date: OCT. 1995
CLINCHERS OPERATING ASSEMBLY / PAPER STOP BAUSATZ UMBIEGEAMBOSS STEURUNG / PAPIERANSCHLAG ENSEMBLE COMMANDE ENCLUMES / BLOC BUTEES Drawing ref.: Supersedes: Superseded by:
Index
AGR
7/18
7/18
1 2
3 4 5
2 1 6 7 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
9211614 9127001 9401009 9166049 9200520 9117001 9211577 9140011 9430876 1 9136026 (old) 9260228 9157009 9172003 9211578 9117013 9211575 9172027 9260214 9410564
10 9410489
11
9
18
9430894 1 9430209 (old)
14
16
17
15 9410519 14 12
13
R
AGR-P S.N. 21.22.4.0032 and up 1 AGR-T S.N. 832000 and up
AGR-P+T Supersedes:
1/8
16
8/18
Date: OCT. 1996
PAPER STOP OPERATING ASSEMBLY BAUSATZ PAPIERANSCHLAG STEUERUNG ENSEMBLE COMMANDE BUTEES Drawing ref.: Superseded by:
Index
A
8/18
See p. 7/14
AGR - P*
5
1
12 9400324
11
*
9 7 9400323
8 14 4
5
*
23 21
6
18 23
22
13
3 16
2
17
18
15
18
19
10
20 22
1 2 3 4 5 6 7 8 9 10 11 5 12 13 14 15 16 17 18 19 20 21 22 23 24
*
9216582 9135001 9172024 9240083 LH 9190138 9211825 9211823 9140004 9211826 9212262 9240084 RH 9190138 9260269 9211619 9211620 9220501 9190008 9221928 9175001 9172027 9117005 9211602 9400280 9190027 9126052 91261871
* * * *
* * *
* *
24
AGR - T**
1
9
7 20
6
8
19 17 21
14
14 16
12 18
15
13
19 10
5
4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
**
9216335 9135001 9172027 9411500 9214218 9260567 9260564 9410564 9222001 9411501 9214219 9260566 9260565 9190008 9220501 9221928 9200255 9290019 9175001 9117005 9126052 91261871
** ** ** ** ** ** ** ** ** **
11 1Coil spring for soft
start on request
2
3
2
3 R
AGR Supersedes:
Date: March 1996
Index
A
PAPER STOP SUPPORT ASSEMBLY / LOWER EJECTION BAUSATZ OBERER TEIL PAPIERAN SCHLAG / AUSWURF UNTEN ENSEMBLE PLAT SUPPORT BUTEES / EJECTION INFERIEURE
9/18
Superseded by:
Drawing ref.:
9/18
1/9
1/10
AGR - P 25
1 2 3 4
1 ASSEMBLY PART # 9430312 ( items 1➞ 19 )
2 3
5 6 7 8 9
9
10
4 22
11
5
12 13 14 15
6
16 21
17 18 19 20
20
7
21 22 23 24
8 12
25
9135006 9172004 9260046 9430954 1 9136028 9166052 9140011 9210802 9117004 9211563 P 9214213 T P 9104102 T P 9218283 T 9212178 P 9218288 T P 9201224 T 9127002 9221336 P 9222198 T 9260308 P 9261082 T 9212181 9212179 9212180 9216581 P 9216334 T 9400807 P T 9411518 (RH) 9411517 (LH) P 9260366 T 9216634 *
AGR - T 25
1 ASSEMBLY PART # 9431481 ( items 1➞ 19 )
2 3
9
20
5 4
10
22 6 11
7
12 23
8
13
14
24
19 8 14
2
19 23
16
18
8
16
1AGR S.N. 21.XX.4.0032 and up
18
16
R
15
* Suffix "C"
: WHITE RAL 9002 (Glossy) Suffix "X" : QUARTZ WHITE (Light textured) Suffix "AF" : BLUE RAL 5008
15 17
Index C : Different items for AGR-T assembly part
17
AGR Supersedes:
Date: Oct. 1996
UPPER EJECTION ASSEMBLY BAUSATZ AUSWURF OBEN ENSEMBLE EJECTION SUPERIEURE Drawing ref.: Superseded by:
10/18 B
Index
A B C
10/18
2
16
9260841 9166070 9260223 9260221 9260227 9166069 9260220 9411425 9411423 9411890 9411424 9104039 P 9104079 T 23 9104034 P 9104079 T 24 9172030 25 9190008
1 9240125 2 9211612 P 9216202 T 3 9260702 4 94310831 9136625 (old) 5 9157010 6 9117021 7 9211703 8 9199173 9 9135012 10 9211704
23
94310821
21
11 12 13 14 15 16 17 18 19 20 21 22
25
20 24
22
19
17
25 3
Head stitching only
16 15
18
14 13 11
AGR - P
AGR - T
9411189 9411903
9411324 9411904
12
2 11 10
9
1
8
Index C: items # 24 & 25 added R
4 6
1/11
5
7
1
AGR-P S.N. 21.22.4.0032 and up AGR-T S.N. 832000 and up
AGR-P+T Supersedes:
11/18 B
Date: January 1999
SIDE JOGGING ASSEMBLY BAUSATZ SEITENR TTLER ENSEMBLE TAQUAGE LATERAL Drawing ref.: Superseded by:
Index
A B C
11/18
1
1
AGR-T S.N. 21.22.4.0005 and up AGR-P S.N. 21.22.4.0089 and up
2
3
6 4 5
1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17
9117035 9200623 9260476 9260475 9200406 9210267 8 9216200 T Only 9216378 92145851* (Acme head) 9211681 * (Hohner head) 9240078 9410589 (P+T) 9211705 9127019 9260240 9401006 16 9400518 9411898 T 9216781 9211234 14 9216782 16
7
9
10
13
9410573 P 11 17 (P+T)
15 (P)
13
17 (T)
11 10
12
12 Index C: part # number 6 corrected R
* Suffix "C" Suffix "X" Suffix "AF"
1/12
: : :
WHITE RAL 9002 (Glossy) QUARTZ WHITE (Light textured) BLUE RAL 5008
Date: Nov. 1997
STITCHING OPERATING ASSEMBLY / SPOOL SUPPORT BAUSATZ HEFT-STEUERUNG / SPULENTR GER ENSEMBLE COMMANDE AGRAFAGE / SUPPORT BOBINE Drawing ref.: Supersedes: Superseded by:
Index
A B C
AGR
12/18 B
12/18
DIM.
SIZE
a x b (mm)
a x b (inches)
HEAD
STITCHING
*
b a
HALF SHEET OCTAVO
5x 8 8x 8 148,5 x 210 8 x 10
GOVERNEMENT B5 (JAPAN)
8 1/2 x 11 210 x 297,5
A3
257 x 364
11 x 17 350 x 500
b
STITCHING
* a
E
# 9410724
B
# 9410721
C
# 9410722
9221134
G
# 9410726
9221133 9221132
A
# 9410720
9221131 9221134
9411425
G
# 9410726
9221133 9411427
# 9410729
9411425
J
# 9410729
9411424 9411425
D
# 9410723 9411425
¥ Zubeh rbleche je nach Bestimmungszone: (Anwendung: siehe Aufkleber)
E
# 9410724
I
# 9410728
E
# 9410724
9411423
E
# 9410724
9411890 9411423
A
# 9410720
9411426 9411427
F
# 9410725
9411890 9411423
I
# 9410728
9411426 9411427
H
# 9410727
9221132
# 9410725
9411890 9411423
I
# 9410728
9411426 9411427
H
# 9410727
9221131 9221132
E
# 9410724
9411426 9411427
M
# 9411216
9411426 9411427
9411424
J
# 9410720
A
F
9411890
9411424
L
# 9411215 9221182
K
# 9410730
F
# 9410725
9411426 9411421
K
# 9410730
F
# 9410725
9411420 9411421
G
# 9410726
H
# 9410727
9221132 9221131
9221131
Die vier kurze Seitenf hrungen geh ren zur Drahtheftmaschine. Les quatre taqueurs courts sont fournis avec l’agrafeuse.
HALF SHEET OCTAVO
5x 8 8x 8
B5 (JAPAN)
A4
8
21 # 9411378 ( 185 x 195 mm )
9411425
8 1/2 x 14
22 # 9411379
9411425
20 # 9411797
9411424 9411425
23 # 9411823
9411425 9411424
Kit: 9590190 (option)
297,5 x 420
DOUBLE LETTER
# 9411795
13 # 9411383
9411424
9411424
LEGAL A3
# 9411798
6 8 1/2 x 11
11 x 17
1/13
MAX. BT15
305 x 450
12 x 17 3/4
MAX. BT12
320 x 450
12 1/2 x 17 3/4
MAX. BST10
350 x 520
13 3/4 x 20 1/2
B - - F H I - D E F H I
J J
Applicable to AGR-P from S.N. 186112 (April 93) through 21.12.4.0001 and up
AGR-T Europe: 1 - 8 9 10 - - - 20 - USA : - 5 - - - 15 16 17 - 22 23
# 9411394
( 130 x 195 mm )
182 x 257
LETTER
Kit # 9590781 ( option ) CD 12 12 # 9411394
11 # 9411390
11 # 9411390
2
( 140 x 140 mm )
8 x 10
Die 4 lange Seitenf hrungen geh ren zur Falzaggregat. Les 4 longs taqueurs sont fournis avec la plieuse.
4
( 130 x 120 mm )
1
148,5 x 210
GOVERNEMENT
3
# 9411389
AGR-P
Other trays: on request Andere Bleche: auf Anfrage Autres plateaux: sur demande
9411420
13 3/4 x 19 1/2
AGR-T
¥ Dotation en plateaux en fonction de la zone o l’agrafeuse est utilis e: (Cas d emploi: voir tiquettes)
Europe: USA : -
*The four short side joggers are supplied with the stitcher. *The 4 long side joggers are supplied with the folder.
A5
¥ Standard set of trays and side joggers as a function of geographical area: (Where used?: see stick-on label)
b
a
# 9410721
9221181
297,5 x 420
DOUBLE LETTER MAX. MODULEN
B
9411424
8 1/2 x 14
LEGAL B4 (JAPAN)
*
b
a
RH
182 x 257
LETTER A4
LH
RH
AGR-P
A5
SADDLE
*
LH
Kit: 9590188 (option)
9
9411423
Kit # 9590782 ( option )CD 14 18 # 9411391 9411427
# 9411392
9411890 9411423
7
# 9411396 9411427
# 9411659
9411890 9411423
15
# 9411385 9411427
# 9411796
9411890 9411423
8
# 9411795 9411427
# 9411388
9411426
9411426 9411427
9411426
17
# 9411386
9411426 9411427
10
# 9411799
9411426 9411427
9411426
9411890
9411426 9411427
5
# 9411822
9
# 9411796 9411421
9411426
# 9411384
9411420 9411421
( 145 x 267 mm )
9411420
( 140 x 290 mm )
16
9411427
Other trays: on request Andere Bleche: auf Anfrage Autres plateaux: sur demande Applicable to AGR-T from S.N. 832015 (April 93) through 21.22.4.0001 and up R
9411426
ILLUSTRATED PARTS LIST INPUT TRAY + SIDE JOGGERS EINF HRUNGSBLECHE UND SEITENAUFSTOSSER
19
# 9411656 ( 160 x 310 mm )
PLATEAUX ET TAQUEURS LATERAUX
Date: May 1998
Page 13/18 E
1/14 5
8
4 7
8
3
2
1 2 3 4 5 6 7
9401415 (common to AGR-P and -T) 9421272 9401160 9182007 9421047 (filter assembly) 9167004 9422130 (from S.N. 21.02.4.0917) 9421458 (up to S.N. 21.02.4.0916) 9420673 (up to S.N. 21.02.4.0088) 9169907 (identical 3x)
6
From AGR-P/T S.N. 21.02.4.0089 : assy 9431141 832.000 † # AGR-T † 21.02.4.0088 assy 9431070 21.22.4.0032 † # AGR-P † 21.02.4.0088 Index C: item # 7 modified R
1
AGR-P+T Supersedes:
14/18 A
Date: January 1999
Index
A B C
ELECTRICAL CIRCUIT ASSEMBLY BAUSATZ STROMKREIS ENSEMBLE CIRCUIT ELECTRIQUE Superseded by:
Drawing ref.:
14/18
Index AGR Recommended
Illustrated Article
Page
Item
9104010
1
9104018
1
9104018
AGR-P
AGR-T
Suggested
Recommended
Illustrated Article
Page
Item
32
9106157
3
42
27
9106158
3
41
3
49
9106159
3
33
9104031
1
23
9106161
3
2
9104031
7
15
9106162
3
3
9104032 9104034
1 11
25 23
9116010 9116038
4 4
7 8
9104039
11
22
9117001
8
6
9104079
11
22
9117002
6
10
9104079
11
23
9117004
10
8
9104102
10
10
9117005
6
22
X X X X X
9106006
3
13
9117005
9
20
9106012
3
44
9117005
9
20
9106013
3
43
9117012
4
1
9106017
3
35
9117013
8
14
9106019
3
36
9117014
7
8
9106033
3
4
9117017
5
7
9106034 9106035
3 3
6 5
9117021 9117035
11 12
6 1
9106036
3
29
9120046
2
Z
9106039 9106040
3 3
25 26
9120073 9121042
2 1
36
9106041
3
27
9121042
2
X1
9106042
3
24
9121042
2
X2
9106049
3
22
9121194
1
9
9106050
3
21
9121194
2
X3
9106057
3
18
9124084
1
13
9106058 9106059
3 3
19 17
9124084 9124156
2 1
TH1 13
9106060
3
16
9124156
1
13
9106061
3
30
9124156
2
TH1
9106062
3
31
9124156
2
TH2
9106063
3
15
9124156
2
TH3
9106064
3
14
9126029
4
15
9106068
3
12
9126029
5
20
9106069 9106070
3 3
11 10
9126052 9126052
4 9
14 21
9106071
3
9
9126052
9
24
9106072
3
8
9126068
4
16
9106074 9106074
3 7
46 3
9126187 9126187
4 9
14 21
9106076
3
47
9126187
9
24
9106078
3
48
9106110
3
1
9106111
3
7
9106113
3
20
9106114 9106115
3 3
32
9106120
3
40
9106121
3
39
9106122
3
9106125 9106126
X
X
X
X
9127001
8
2
9127002
10
14 12
9127019
12
9127021
6
17
9127023 9128004
7 1
10 40
9129070
1
29
9135001
9
2
38
9135001
9
2
3 3
37 34
9135004 9135006
6 10
15 1
9106129
3
45
9135012
11
9
9106139
3
28
9135020
6
28
9106143
3
23
9136026
8
9
X
X X
AGR-P
AGR-T
Suggested
X X
X X
X X
X X
1/15
Index AGR Recommended
Illustrated
1/16
Article
Page
Item
9136028
10
4
9136625 9140004
11 9
4 8
9140005
7
9140011 9140011
AGR-P
AGR-T
Recommended
Illustrated Page
Item
9172003
8
12
9172004 9172024
10 9
2 3
17
9172026
6
21
4 6
9 11
9172027 9172027
8 9
16 3
9140011
8
8
9172027
9
19
9140011 9140015
10 7
6 16
9172030 9172030
7 11
9 24
9140016 9140018
5 5
2 17
9172042 9175001
5 9
8 18
9142021
3
53
9175001
9
19
9146006
2
S9
9175006
4
2
9146008
2
S1
9177049
2
K1
9146008
2
S2
9178006
1
10
9146014 9146020
2 2
S7 Q2
9182007 9182007
2 14
T 4
9146021
2
S5
9190008
4
6
9146067 9146069
2 1
S9 16
9190008 9190008
5 9
13 14
9146069
2
Q1
9190008
9
16
9146091
1
16
9190008
11
25
9146091
2
Q1
9190027
4
11
9150005 9150014
2 2
S6
9190027 9190027
6 9
25 23
9150014
2
S8
9190073
5
6
9150014 9150015
6 2
1 S10
9190105 9190138
5 9
15 5
9150015
2
S12
9190138
9
5
9150015
2
S3
9190514
3
51
9150015
4
17
9199173
11
8
9150031
2
S11
9199269
5
18
9150063 9151088
2 2
M
9200089 9200255
1 9
30 17
9151088
6
23
9200406
12
5
9157009
6
14
9200520
8
5
9157009 9157010
8 11
11 5
9200585 9200623
4 12
21 2
9158011
3
9201224
10
13
9166049
8
4
9210267
12
6
9166050
7
6
9210625
3
52
9166052
10
5
9210651
6
16
9166058
5
10
9210716
6
19
9166062 9166069
6 11
8 16
9210771 9210802
7 10
11 7
9166070
11
12
9211234
12
16
9166094
4
19
9211543
5
12
9167004 9167004
2 14
D 6
9211544 9211545
6 6
18 9
9169016
2
K6
9211546
5
16
9169016
2
K7
9211558
7
12
9169085 9169085
2 2
K5 K8
9211559 9211563
6 10
2 9
9169087 9169907
2 2
K2 K1
9211566 9211567
6 6
7 6
9169907
14
8
9211575
8
15
X
X
X
Suggested
Article
AGR-P
AGR-T
X
X X
X X
X X
X
X X
X
X
X
Suggested
Index AGR Recommended
Illustrated Article
Page
Item
9211577 9211578
8 8
7 13
9211602
9
21
9211604 9211612
7 11
14 2
9211614
8
1
9211619
9
13
9211620
9
14
9211621
5
3
AGR-P
AGR-T
Recommended
Illustrated Article
Page
Item
9221802 9221928
6 9
5 16
X
9221928
9
17
X
9221991 9222001
3 9
50 9
9222198
10
15
9240065
7
1
9240066
7
4
9240078
12
10
X X
Suggested
9211628
7
5
9240083
9
4
9211695
7
7
9240084
9
11
9211703
11
7
9240125
11
1
9211704 9211705
11 12
10 11
9260027 9260046
1 10
14 3
9211706
5
19
9260151
7
13
9211707 9211823
5 9
1 7
9260214 9260214
4 8
22 17
9211825
9
6
9211826
9
9
9212178
10
12
9260221
11
14
9212179
10
18
9260223
11
13
9212180
10
19
9260225
7
2
9212181 9212262
10 9
17 10
9260227 9260228
11 6
15 13
9213388
1
6
9214098
6
24
9214111
1
15
9214112
1
5
9214115
1
5
9214207
4
5
9214213
10
9
9214218
9
5
9214219
9
11
9216200
12
7
9216202
11
2
9216334
10
20
9216335
9
1
9216378
12
8
9216581
10
20
9216582
9
1
9216781
12
15
9216782
12
17
9218283
10
11
9218288
10
12
9220357
5
5
9220501
9
15
9220501
9
15
9220517 9221122
5 1
14 35
9221291
4
9221293 9221294
X X X X
X X
X X X X X X X X X X X X X X
9260215
5
11
9260220
11
17
9260228
8
10
9260240
12
13
9260269
9
12
9260308
10
16
9260366
10
24
9260475
12
4
9260476
12
3
9260564
1
20
9260564
9
7
9260565
9
13
9260566
9
12
9260567
9
6
9260702
11
3 11
9260841
11
9260961
6
20
9261082
10
16
9290019
9
18
9400280
9
22
9400323
9
9400324
9
9400518
12
14
9400807
10
21
9400836
1
17
9400836 9401006
4 12
23 14
13
9401009
8
3
4
10
9401111
1
6
4
12
9401160
14
3
9401415
14
1
9402187
6
4
9410489
8
9410494
5
9221295
4
3
9221336
10
15
9221338
1
35
9221759
1
21
X X X
X X
AGR-P
AGR-T
Suggested
X X X X
X X
X X X
X X X X X
X X X X X X X
X X
9
1/17
Index AGR Recommended
Illustrated Article
Page
Item
9410509
5
9410511 9410512
5 7
9410519
8
9410556
3
9410562
1
26
9410563
1
9410564
1
9410564 9410564
AGR-P
AGR-T
Suggested
Page
Item
9421458
14
7
9422130 9422130
2 14
7
9430209
8
9430312
10
9430628
1
39
22
9430876
2
L2
24
9430876
2
L3
8 9
18 8
9430876 9430876
6 8
12 9
9410569 9410573
4 12
4
9430894 9431481
8 10
9410589
12
1
1
1
12
4
X X (assy)
9411189
11
9411324
11
9211681-*
12
9
9411325
4
9214547-*
4
18
9411423
11
19
9214585-*
12
9
9411424
11
21
9214727-*
6
27
9411425
11
18
9216389-*
1
7
9411500
9
4
9216605-*
1
11
9411501
9
10
9411517
10
23
X X
9216634-*
1
28
9216634-*
10
25
9411518
10
22
9216635-*
1
8
9411890
11
20
9216641-*
1
37
9411898
12
9411903
11
9411904
11
9412436
1
3
9420673
14
7
X (assy)
9216642-*
1
8
9216768-*
1
11
9216769-*
1
7
9216784-*
1
2
9216785-*
1
18
9421034
6
26
9216786-*
1
37
9421047
14
5
9216995-*
1
19
9421188
1
38
9221622-*
1
34
9421188
2
9221623-*
1
33
9421272
2
9401088-*
4
20
9421272
14
2
1
4
9430954
2
L4
9402381-* 9412052-*
1
3
4
9430766-*
1
39
9431105-*
1
31
9430954
10
9431031
6
9431070
14
2
K10
9431073 9431082
6 11
6 10
3 10
9431083
2
L1
10
11
9431083
11
4
9431141
14
9431148
1
31
X
10
13
10
21
10
24
* Suffix "C"
:
WHITE RAL 9002 (Glossy)
Suffix "X"
:
QUARTZ WHITE (Light textured) BLUE RAL 5008
AGR-P
AGR-T
X (assy) X
X (assy)
9590500 9211592-*
Suffix "AF" :
1/18
Recommended
Illustrated Article
X X
X X X X X
X
X X
X X X X X
Suggested
AGR-P / T
er t i
f i ed b
y
C
DIAGRAMS ISO 9001
2/b
7
8
9 10
to close the interlock loop
X3
6
X32
2
4
1
X31
3
X39
X38
309
311
5 339 008
Q1
136
k7
314
10000µF
S1
308
1
L
R.F.
L1
S3
D4
Z
2
T
D
021 026
L2
D12
6
2
5
3
322
D13
023
325
6
D7
S6
305
301 317
k8
k 10
106 306 302
129
115
1
4
3
2
114 126
315
314
k 5.1
125
S8
k 5.2
Trp1
S2
6 5
Q2
3 4
137
M
2
5
S 11
139
X2 A
B
1
k2
025
201
L4
X1
D5
S9
206
135
K5
k8
D6
205
127
47Ω
n.o. 0V
332
D1 6
L3
4
S 10
326 338
1
D11
n.o.
133
D14 119 315
307
320
S 12
19V
117V
0V
310
319
plug to X1
321
n.o.
470nF 230V
022 027
n.o.
133-136
S7
D3
313
1KΩ
S5 324
k 1.1
TH 1
N
NOT CONNECTED
333
312
009
X37
X33, X310
337
TH 3 TH 2
paper stop hold microswitch
STITCH
JOG
STOP
104
203
304
D2 316
S1 : start S2 : stop S3 : perspex presence detector
318
323
K6
HF2
D
FOLD
HF1 G S
D1
335 D
G S
9.422.130 Fully interchangeable
S5 : stitch hold with previous board K1 K10 K2 K8 K7 S6 : paper stop withdrawal ( switch on cam ) S7 : manual stitch 204 331 341 202 S8 : ejection ( switch on cam ) D10 D20 S9 : dead stop S10: handwheel absence detector 334 330 342 D6 provides for the second pull of L1 S11: delivery or transfer tray presence detector S12: perspex presence detector X34 X36 L1 : side jog solenoid X35 Q 1: power on-off L2 : stitch solenoid SUFFIX I: Drawing corrections USED IN Q 2: paper stop selector L3 : paper stop solenoid + COLLATOR A: head stitching APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS U.T. & D.A. ONLY L4 : ejection solenoid B: saddle stitching (transfer tray) 15mS Date: Suffix TH1 : 5 A ( 120V ) 3,5A ( 230V ) HF1 : side jog hexfet K1 : start memory relay March 2002 HF2 : stitch hexfet TH2 : on 230 V model only 3,5A K2 : motor relay B C A TH3 : 3,5 A PRINCIPLE DIAGRAM M : motor K5 : paper stop relay X1 :socket for connection to deliv. or transfer tray D E F STROMLAUFPLAN T : transformer K6 : stop memory relay SCHEMA DE PRINCIPE D : rectifier bridge K7 : stop memory relay G H I X2 :socket for connection to folder Z : R.F. filter ( on 230 V model only ) K8 : start memory relay Diagr. #: Supersedes diagr.: Superseded by : : general purpose diodes K9 : not used X36 :10 terminals plug of umbilical cord 4.47.71.1361 4.47.71.1361 H K10: hand stitch enable to collator or U.T. R
AGR-P/AGR-T
2/1
2/2
2/2
101
S5 S1
3
6
12
9
4
124 125
121 122 21
17 19
S10
24
20
16
X1
26 24
21
18
14 13
S11
Q2
123
120
119
118 116 117 18
S9
23 22
26
X3
25
152
145
YEL/GRN
BLU 002
001
Z N
124 120
1 2
1 2
L1
121 122
1 2
1 2
L2
133 126
1 2
1 2
L4
TH3
L R.F.
2
1
X2
1
326
1 309
2
2
3 4 BLK 5 BRN 6 WHT 7 8 9
3 4 5 6 7 8 9
GRN
339 330 311
2/3
333 342 334
Q 1: power on-off Q 2: paper stop selection ➞ stitcher - transfer tray ➞ TH1 : 5 A ( 120V ) 3,5A ( 230V ) TH2 : 3,5A ( 230V only ) TH3 : 3,5 A
201
206
Suffix E: Hexfet instead of K3 - K4
APPLICABLE TO AGR FROM S.N. 21.27.4.0958 ONWARDS
325 R
1
RED ORA BLU
345
007
006
009
008
D16
9
022
021
344
310 308 303 306 305 334 320 315
313 316
337
+
203 204
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
345
318 029
302
220
322
230 240
339
19V
342 341 340 338 337 312 321 326
0V
4
202
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
332
J32
027
D
10
1
5
331
338
115
114
RED
BLK
ORA
WHT
8
K6
J33
+ 1
K7
K5
HF
327 304 301 314 329 330 317 332 333
204 205 206
J31
026
028
4 2
UT Only HF
+
1
331
K8
0V 100 110 117 130 200
3
Stitch pulse shaping K1
T
+
6
K10
J35
203
+
X2 9422130
202
J34
335
344 329
201
1 2
340
343 327
1K
1 2
114 115
1 2
6
Fully interchangeable with previous board
TH1
341
324
TH3
307 335
9421272
1
B
S6 S8
8
K2 0
BLU
L3
cams
324 319
6
323
4
024
343
1 2
205
Q1
325
322 323
319 320 321
318
316 317
313 314 315
312
310 311 309
307 308 306
301
304 305
302 303
R.C.
TH2
GRN
TH1 TH2
1
R.C.
7
1 2
119 127
Paper stops hold down
S7
25 23
20
17 15
11 10
22
19
15
12
8 7
115 113 114 14
11 9
5 4
16
13
+5
S2
112 110
8 6
2
111 10
5
1
109
7
3
2
107
106 2
108
105
104
101 102 103 023
026
021
4
1
136 133
009
C
L1: side jog solenoid L2: stitch solenoid L3: paper stop solenoid L4: ejection solenoid
008
102
2 3
005 YEL/GRN
103
NO
1 6
004
105
S12
006
X1
5B
003
NC
M
BRN
Q1
007
S10: handwheel absence detector S11: delivery or transfer tray presence detector S12: perspex presence detector
3
4
4B
106
126 125
129
C
135
104
S6
5
5
116
151
151
152
139
138 141
138
137
139
141
140
142
117
127
115
135 142
150
137 129 114
143
113 123
150
112
111
110
1A
2A
NO
P2
X3
NC NO
C
B
S3
6
2
NC NO
C
no nc c
BRN
3
NC
022
027
025
025
023
109
108
107
136 143
S8
S1: start cam S2: stop S3: perspex presence detector S5: stitch hold S6: paper stop withdrawal S7: manual stitch S8: ejection S9: dead stop
1 2 3
C 2
1
S2
A
cam X1: socket for delivery or transfer tray X2: socket for folder plug X3: plug to collator
1 2 3
NC NO
C
S9
S10
S12
S11
Q2
S1
118
S5
145
S3 S7
140
K1: start memory relay K2: motor relay K5: paper stop relay K6: stop memory relay K7: stop memory relay K8: start memory relay K10:hand stitch enable
M : motor T : transformer D : rectifier bridge Z : R.F. filter ( 230V models only )
Date:
Suffix
October 1999
AGR-P/AGR-T Supersedes diagr.:
4.47.71.1449 D
Superseded by :
WIRING DIAGRAM VERDRAHTUNGSPLAN SCHEMA DE CABLAGE
A B C D E
Diagr. #:
4.47.71.1449
2/4
2/4
BST 10 (d)
PAS-T
AGR-T
TR-T
BBP-T
s.n. > 22.60.4.0634
s.n. > 23.xx.x.0229
Conveyer S5
B S T
BB P
S4
S3
S7 10
ENCY
X3
NOTSTO
P
D'URGE ARRET
NCE
BOO
PRE
S6
OUT
EMERG
TOP
RG
SS
STOP
NOODS
BOU
K
X1
Q
X2
S6
F1
X
F2
IN
X2
ENCY
OUT
NOTSTO
NOODS
TOP
P
D'URGE ARRET
X2
NCE
X2
X
OUT
F4
IN
OUT
X1
EMERG STOP
F3
X1
IN
S2 S3
TH3
X S3
5
6 4
4
1
2
6
4
3 More on diagram
1
2
X1
3
2
3 129
009
5
306
paper
1
314
S6
6
S2 stop
BRN 101
F3
CFS
343
Board
CN7
J3 1
Diagram pg 5/15 service
4
manual 3
334
2
335
2
339
5
5
330
6
6
342 333
1
1
3
3
10
10
8
8
311
9
9
309
4
4
7
7
JOG
9
2
¥
STITCH
10
7
4 3
¥ k7 (stop) ¥ ¥¥ + ¥ S7 (man)HF1 HF2
5
CN7
EC29
205
5
5
108
204
4
4
106
203
3
3
107
332 / 206
L1
6
6
EC35
EC313
109
Board
EC110
EC11
S3 safety cover
9 10
6
5
More on diagrams
4
C/C -jogger 8
10 1
X2
4
2
3
2/5
TD-T
5
2
4
4.65.71.1069 BLK RED
5
3
2 4
2
1
3 4
2 1 6
5
3 5
4
2
1
GREEN
See wiring diagram 4.46.71.1344 H
5
X1
6
More on diagrams 4.53.71.1453 & 1454
4
5
Board
124
EC110
6
More on diagram
025
6
4
5
EC111 - 15
X
5
5
3
3
2
2
1
1
4
4
6
6
103
2A 102
J19 110
9 8
P.C.B.
More on 101
2
diagram 4.57.71.1452
122
K1
X2
6
X1
020
EC11
3
K2 motor 121
4
5
More on diagrams X2
101
S9 waste
1
3
103
102
4
2 2
S1
EC29
110
1
015
125
K2 motor
4
009
L1
1
6
3
1 6
More on diagram
7 6
2
123
6
1
k1
3
X2
X1
4
5
117
114
K1
5
4.47.71.1361 & 1449
9
105
EC111 - 15
3
1
S7
3,2A
9.133.294
2
7
4 3
X3
1
134
8
6
6
5
3
6
3
2
Enable
5
104
3
1
TH3
X2
102
201
JOG
010
4
102 BRN
X 2
WHT
F4
S3
S6
X2 135
110
2
S5 (hold)
1
"AGR or TR" need to be selected in menu "PREF"
X1
1
2 6
X2
327
331
L2
8
1 2
X3
290 292
GREEN
337
K3
k2
WHT
2
BLU
k4 4
Local +
1
RED
2
TH3
TH3
the collator
3
GRN
101
114
stop
line disables
Local +
5
BLK
3
4
106
Local +
X2
5
6
305
Board
+ 24v on this
X1
1
4.53.71.1391
CFS
TH3
5
6
S7
S1
4.57.71.1387 & 1388
Finishing units interconnection ¥ Drive pulses ¥ Interlocks Rev. May 2003
2/6
AGR-P / T
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ADJUSTMENTS ISO 9001
3/b
AGR CLUTCH SHAFT
REQUIREMENT: 1. 2. 3.
Clutch shaft must be positioned so there is equal clearance between the eccentric bllocks # 1 and side frame. The clincher cam follower must be on the low of cam # 3 when eccentric blocks # 1 are in home position. Check that micro switches on cam are not activated.
ADJUSTMENT: 1. 2. 3.
Position shaft assembly so there is equal clearance between eccentric blocks # 1 and side frame (check for clearance between 4 and 5). Butt collar # 2 against side frame - tighten set screw. With eccentric block # 1 on operatorts side of machine at 12 o'clock, rotate clincher cam # 3 so brake # 4 is firmly on flat of cam (View A-A). Butt cam against non-operator side frame tighten lock screws.
3/1
AGR CLUTCH SPRING REQUIREMENT: 1. 2.
Clutch must be set so it disengages with the clutch shaft in the home position. Switch on AGR, without motor running, turn flywheel ( to tighten clutch spring ); check by pushing manual stitch button that clutch is disengaged. If not, adjust as described below.
ADJUSTMENT: 1. 2. 3. 4.
3/2
Hold clutch shaft assembly with eccentric block # 1 at 12 o'clock on operator's side. Loosen set Screws # 8. Position clutch assembly # 6 so the lip on it is + 3 mm ( disengaged ) beyond relesse lever#7. Lock clutch assembly # 6 in place with set Screws # 8.
AGR PAPER STOP AND EJECTION CAM REQUIREMENT: 1.
Cam must be set on shaft so the paper stops solenoid and the eject roller solenoid are energized when the stitch heads are on the upstroke.
ADJUSTMENT: 1. 2. 3. 4. 5. 6.
With Clutch shaft in home position, loosen set screw # 2 in cam # 1. Rotate cam until cam lobe is approximately 5 mm (1/5") away ,from switch actuator. In that position, make sure switches are not activated (see point 6). Tighten screw # 2 in cam. Trip clutch relesse solenoid and manually rotate machine. Check that switches # 3 and # 4 are actuated by cam but not bottomed out. If switches adjustment is necessary, loosen mounting screws # 5 and reposition mounting bracket.
3/3
AGR SIDE JOG COLLARS REQUIREMENT: 1.
Collars must be set for adequate side jog and full return of jogger by return spring.
ADJUSTMENT: 1.
Position cutside collar # 1 18 to 20 mm from the end of side jog shaft tighten set screw. 2. manually hold side jog solenoid energized and position Inner collar # 2 40 mm from inside of operator’s side frame.
MAINTENANCE: Make sure that magnet core is regulary cleaned (remove grease) to prevent excessive friction which wouid slow down the return of mobile side jogger.
3/4
AGR LOWER EJECTION ROLLERS REQUIREMENT: 1.
Lower rollers must be positioned so they do not rub against the sides of the cutouts in the guide plates.
ADJUSTMENT: 1. 2. 3. 4.
Loosen set screws in lower rollers # 2. Install guide plate # 1 and lock in place with mounting screw. Position rollers for clearance in cutouts. Tighten set screws in roller hubs.
3/5
AGR PAPER STOP CAM
REQUIREMENT: 1.
Stop Hold Down Cam must be adjusted to hold paper stops down when saddle stitching.
ADJUSTMENT: 1. 2. 3. 4.
3/6
Turn knob so stops # 4 are lowered (figure 1). Loosen screw # 1 in center of cam # 2. Position cam so it is up against stop solenoid Arm # 3 and stops # 4 are slightly below the brass mounting bracklet. (Fig. 2). Tighten screw # 1.
AGR UPPER UNIT TO LOWER FRAME ADJUSTMENT REQUIREMENT: 1.
When unlocked, AGR upper unit shouid roll freely on base Unit.
ADJUSTMENT: 1. 2. 3. 4.
Loosen screw # 1 inside side frame. Tum eccentric # 2 so roller # 3 is firmly on rail. Check that guide # 4 is not binding to lower rail. Tighten screw # 1 - repest for non-operator's side, if nocessary.
3/7
AGR DRIVE BELT REQUIREMENT: 1.
Drive belt must not slip and must track properly.
ADJUSTMENT: A. Adjust tension by loosening motor mount screws # 1 and position motor for maximum flat belt tension. B. Loosen set screws and position pulley # 2 for proper belt tracking.
3/8
AGR UPPER EJECTION ROLLERS REQUIREMENT: 1.
Ejection roller must travel without any bind and solenoid must be adjusted to provide enough pressure to properiy eject paper.
ADJUSTMENT: 1. 2.
Loosen screws # 1 and position solenoid so linkage # 2 is straight up and down. tighten screws # 1. Adjust Nut # 3 so there is an 8 mm gap between upper and lower rollers.
3/9
AGR CLINCHER HEIGHT The purpose of the clincher is to bend the legs of the stitch after they have penetrated the paper set. REQUIREMENT: Clinchers must be set to proper height to close legs of stitches evenly. ADJUSTMENT: 1. 2. 3. 4.
5. 6.
3/10
Disengage stitching heads from drive bar. Manually trip clutch and rotate until drive bar is all the way down and clincher cam follower is on highest position on clincher cam. Loosen lock screws # 1. Insert a 1.6 mm (.063") feeler gauge between clincher driver # 3 and clincher point holder # 4. With gauges in place, adjust arms # 2 on clincher sheft so both clinchers are equal and their upper side horizontal. Lock # 2 before re-tightening screws # 1. Stitch 2 sheets and check. If the sheets are cut, clinchers are adjusted too high.
AGR CLINCHER MAINTENANCE / ADJUSTMENT. REQUIREMENT: To prevent erratic missed stitchings, keep clinchers B clean from paper dust and pieces of wire.(check requlary points A & B). Sometimes it will be necessary to remove the clincher ass'y for proper cleaning. ADJUSTMENT: 1.
2. 3. 4.
Remove clinchers ass'y by unscrewing M 5 nuts # 1, from screws # 2. While uncrewing # 1, it is recommended to hold the screws # 2 ( 2,5 mm allen key ) because they are secured with loctite 638 in mobile clinchers sup port # 3. Clean clinchers. Put back clinchers and back stop support Insert locking washers where illustrated Tigthen nuts (see recommendation P T 1 ) and unscrow 1/2 turn.
3/11
3/12
AGR-P / T
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STITCHING HEAD ISO 9001
Replacing bender bar. Bender bar friction plug 1. Bender bar The bender bar bends the wire over the swivel and forms it into an unclinched stitch. The legs of the stitch are guided towards the work material by the bender bar grooves. The legs of an unclinched stitch should be per pendicular to the crown. When the bender bar grooves become worn, the legs tend to fiare out they emerge from the
grooves. This causes the legs to strike the clincher improperly. As a result, one or both legs will crumple and a broken driver bar or a broken bender bar can result. If the lower end of the bender bar groove becomes chipped, it will not support the wire and may cause the stitch to break at the crown. Replace the bender bar assembly. Other bender bar tunctions are related to wire cutting (section L), and driving (section H). 2. Bender bar friction plug and/or spring Two parts furnish pressure to coordinate movement of driver
bar and bender bar. If pressure is insufficient, proper timing is not maintained for the action of the grip. As a result, wire feeds backwards. Replace the plog and/or spring. 3. To replace bender bar fric tion plug and/or bender bar friction spring: 1. Remove bender bar assembly by following Steps 1 through 19 of "How to Dismantie Head". 2. Remove bender bar friction bushing (A). Bender bar friction plug (B) and spring (C) will be released forward from bender bar assembly. 3. Replace plug and/or spring and re-assemble.
4/1
Driver Bar The driver bar (A) has several functions: 1. It imparts the downward thrust from the driving slide assembly (B) to the bender bar assembly (C) and the driver (D). 2. It returns these parts to the neutral position on the upstroke. 3. In conjunction with the grip release slide (E), it controls the movement of the bender bar latch (F) that opens and closes the grip (G). if the notches (H) at the top left side of the driver bar become worn, the grip will not remain open on the upstroke. As a ...........It the wire feeds backwards ........buckles above the grip and .........now the tension pawl. Worn notches can also cause uneven wire draw. Replace the driver bar. While driver bar is out for inspection, check the driver
4/2
end retaining spring for proper tension and to make certain there is no dirt lodged behind it.
continues downward to exert pressure on the crown of the stitch, driving it through the work material.
The notches shown on left side of driver bar play an important part in function of bender bar assembly therefore, corners should be free of dirt and notches not marred.
If the driver is chipped it allows the leg of the stitch to back up into the broken area. This causes the corner of the crown to fracture or a "spike" section to protrude above the crown. A chipped driver is usually the result of driving a stitch on top of another stitch. A worn driver often causes deformed stitches or fracturing at the corners of the crown. The driver is reversible for longer use.
Driver The driver rides within the bender bar grooves as part of the bender bar assembly. As this assembly reaches the lower contact point of the notch in the grip release slide, the bender bar latch is forced inward, releasing the wire grip and permitting the bender bar assembly to continue downward with the driver riding on top of the formed stitch. When the bender bar is stopped against the work material, the driver
Occasionally, a stitch is caught behind a driver. This causes improper alignment of the driver. As a result, successive stitches are distorted at the crown. Remove the driver and clean the bottom portion of the driver bar.
To remove the driver: 1. Cut the wire at the bracket and pull the loose end out. 2. Swing the swivel operating spring (A) to the left. 3. Remove the swivel. 4. Insert a pointed object into the hole (B) on the driver and press it on the high end of the spring which is located behind it. 5. Slide the driver down and out of the head. 6. Clean, reverse or replace the driver. 7. Re-assemble.
Bender bar latch grip, grip release slide and face plate The bender bar latch opens and closes the grip and is actuated by the grip relesse slide and driver bar. If the contact points of the latch become worn, timing of the grip is erratic and
uneven wire feed results. A dirty latch will decrease pressure of the grip on the wire. This causes wire slippage. Clean or replace the latch. The grip spring (A) exerts pressure on the bender bar latch (B) to close the grip (C) at the start of the downstroke. The grip release slide (D) actuates the bender bar latch at point X to open the grip after the correct amount of wire has been fed to make a stitch. The serrated teeth on the grip must be sharp or slippage will occur, producing uneven wire draw. When the face plate (E) is adjusted (See"Changing For work Thichness,") a pivotal action (at point F) changes the position of the grip release slide. When the face plate is raised, it moves the grip release slide down. The gripper can then remain closed longer on the downstroke, feeding more wire
for the stitch. When the face plate is lowered, it moves the grip release slide up. The gripper then will open sooner on the downstroke, feeding less wire for the stitch. If the grip spring is weak, uneven wire draw will result. Replace the grip spring. If the contact points on the grip release slide and/or the bender bar latch are worn, wire adjustment will not remain accurate. The face plate stops the bender bar assembly at the top of its stroke and allows the bender bar latch to close the grip. When the face plate is too high, too mach of the upstroke has been used before the bender bar hits the face plate. In the remaining portion of the upstroke, the driver bar cannot continue upward enough to release the bender bar latch so that it can close the grip. If the grip does not close, lower the face plate.
4/3
Wire cuttera The purpose of the wire cutters is to shear the wire cleanly. There are two wire cutters, upper and iower. The upper wire cutter (A) receives wire from the grip through the wire cutter lead-in hole (B). it also serves as the cut-off die. The lower wire cutter (C) is the cutting knife. If the cutter breaks, il will cover the lead-in hole. This prevents the wire from feeding. If the cutting surfaces become worn, burrs will result on the end of the wire. This prevents the wire from feeding into the swivel. As a result, the wire buckles beveen the cutters and the wire ip. Reverse, interchange or replace the wire cutters. To reverse, Interchange or replace the wire cutters: 1. Loosen both face plate retaining clips (D) at bottom of bonnet. 2. Spring the face plate out 1/8” while holding the cutter slide in position (E). 3. Slide the cutters out to the left.
4/4
4. Reverse, interchange or replace the cutters.
Wire cutter operating slide The wire cutter operating slide NOTE: When installins the cut- actuates the lower wire cutter ters, make sure that which acts as the cutting knife. a): lip on upper cutter (F) fits If the slide is worn or broken, into the recess behind the the wire cutter is not actuated. screw (G) and, Replace the operating slide. b): that the lip on the bottom cutter fits into the slot (H) in the To replace the wire wire cutter operating slide (1). cutter operating slide: The wire cutter operating slide actuates the lower wire cutter. If the slide is worn or broken, the wire cutter is not actuated. Replace the operating slide. The slot in the lower part of the face plate contains the wire cutters and maintains a close fit for wire shearing. If this slot becomes oversized, the wire will ` not be cut off. Replace face plate. To replace the face plate: see Steps 1 through 8, NOTE: The lug (C) in the face plate must match the notch (D) in the grip release adjusting lever (E) or damage to the head may result.
1. Cut the wire at the bracket and pull the loose end out. 2. Remove stitcher head assembly. 3. Lift end of spring (L, ) out of bottom swivel. 4. Swing the spring up to dis engage it and lift out. 5. Slip the swivel operating cam (M, )forward and off the stud. 6. Pull the swivel forward. 7. Loosen the four face plate retaining clips (A, ) 3. Lift the face plate (B, ) 9. Remove the cutter operating slide (1, ) 10. Insert a new cutter operating slide. 1 1. Re-assemble.
Swivel The swivel (J): 1 ) receives the. wire from the cut-off die, 2) holds the wire while it is being cut, then 3) turns it to a horizontal position, moves it under the bender bar grooves and 4) supports the wire while it is being formed into a"U-shaped" stitch. The wire lead-in hole of the swivel must be aligned with the wire as it comes through the wire cutters. If the swivel is improperly aligned, the wire hits the swivel and buckles. Adjust upper two wire straighteners until wire slips past swivel. .......rs on the swivel prevent the .......from entering the swivel.......s causes wire buckLing. Remove the swivel and polish the lead-in radius. The swivel hook spring exerts pressure on the hook so that the wire is held firmly in the swivel. If the hook is broken or there is not sufficient pressure exerted on the hook, the wire
will fall out. To determine if proper pressure is being exerted on the hook, remove the swivel and insert a cut length of wire in the swivel under the hook. Hold swivel between thumb and forefinger. Attempt to jar wire loose by hitting heel of hand on top of table or against other hand. With proper pressure, wire will remain in swivel. With insufficient pressure, wire will fall from swivel. Replace the swivel.
and the tension applied by the swivel operating spring. Make any necessary adjustment of the swivel holder or replace the swivel operating spring if weak.
The wire is fed into the swivel and held for forming. If the swivel is dirty, the wire is not gripped securely enough and drops out. Remove and clean the swivel. If the edges over which the wire is formed are sharp, the corners of the stitch crown will fracture. Remove the swivel The swivel holder and swivel and polish the edges with a fine operating spring are respon- emery cloth. sible for alignment of the wire beneath the bender bar To remove, adjust or grooves. The position of the replace the swivel swivel holder determines how holder: far the swivel is pushed forward under the bender bar by the 1. Swing the swivel,operating swivel operating spring (L). A spring to the left. weak spring will not push the 2. Remove the swivel. swivel in far enough and with 3. Loosen the swivel holder this improper alignment the screw (N). bender bar will knock the wire 4. Adjust the swivel holder in from the swivel or will shear the or out. wire into pieces. To secure pro- 5. Tighten the swivel holder per alignment, check the posiscrew. tion of the swivel holder 6. Re-assemble.
4/5
Removing and Dismantling Stitching Head (Single & Multiple-Head Stitchers) 18. Loosen face plate clamp screw and slide out faceplatelocating black
16. Remove screw
17. Slide tension spring ket and adjusting from top
DETAIL OF BENDER BAR ASSEMBLY
19. Slide the driving slide and bender bar assemblies from from the top. When re-assembling, hook bender bar to driving slide before sliding in place. This must be assembled as a complete unit.
F-How to install Swivel Operating Cam
B CAUTION When re-assembling, make certain that pin (index A) is visible and is aligned with slot (index B) of swivel operating cam (index C). If not assembled in this way, the bonnet casting will crack or break on the next cycle under power. It is recommended that the stitcher be turned over by hand to test that proper re-assembly procedure has been followed.
4/6
C
A
Wire straighteners
descends. straighteners prevents the grip Adjust the upper wire straighte- (D) from feeding the wire All colis of stitching wire have a ner. smoothly. This causes variation certain amount of bundle curve. in leg length. The purpose of a wire straigh- The lower wire straightener tener is to remove this curve. curves the wire to the right so NOTE: Check the wire straighThere is both an upper wire that it enters the swivel (C). If teners when changing coils or straightener (A) and a lower the wire is not curved enough it wire sizes to insure the accurawire straightener (B) on all hits the swivel and buckles. te and proper feeding of wire. these stitchers. After the wire has been cut, if there is not enough curve in the Tension pawl The upper wire straightener wire, it will fail out of the swivel. should feed wire parallel to the Adjust the lower wire straighte- The tension pawl (A) and face plate. This insures that the ner so that the wire curves as spring (B) apply pressure on wire which enters the swivel is shown in . Improper straighte- the wire to prevent back feed. If straight and will be aligned with ning of the wire can also cause the pawl becomes worn or the the grooves in the bender bar. the stitch legs to buckle or turn spring becomes weak, the wire It the wire is not parallel to the out because they strike the feeds backwards. Reverse or face plate, the wire is sheared clincher improperly. Excessive replace the tension pawl and/or in the swivel as the bender bar tension on the wire spring.
4/7
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rue Millewee, B.P. 85 L-7201 Walferdange (Luxembourg) Tel.: 352 / 33 24 47 Fax: 352 / 33 19 99 e-mail: [email protected]
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Inc.
50 Samuel Barnet Bd. New Bedford Industrial Park Massachussets 02745 (USA) 1285 New Bedford Tel.: 1/508.9982171 Fax: 1/508.9982391 e-mail: [email protected]
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er t
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ISO 9001