62 0 93KB
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Ilias Papastamatiou
Daihatsu j210 2009
Manufacturer: Model: Year: Registration: Mileage: Job number: Date
Tel - Private: Tel - Business: Tel - Mobile Notes
8/2/2010 Specified value
Measured value
Vehicle identification No. of cylinders
Type 4/DOHC
Capacity (Fiscal)
cc 1495
Compression ratio
:1 10,0
Suitable for unleaded petrol
Yes
Minimum octane rating
RON 95
Ignition system
Make Daihatsu
Ignition system
Description Map-DI
Trigger location
Cam / Crankshaft
Fuel system
Make Daihatsu
Fuel system
Type EFI
Fuel system
Description MFI-s
Air metering
Type MAP
Combined ignition and fuel ECM
Yes
Diagnostic socket
Yes
Ignition system Ignition coil supply voltage
+ with ballast V 12,0
Firing order
1-3-4-2
Tuning and emissions Ignition timing - basic BTDC
°Engine/rpm Not adjustable
Ignition advance checks
°Engine/rpm ECM Controlled
Idle speed
rpm 700±50 Not adjustable
Oil temperature for CO test
°C 80
CO level at idle speed - tailpipe
Vol. % CO 0,3 Max Not adjustable
HC level at idle speed
ppm 100
CO2 level at idle speed
Vol. % CO2 14,5-16
O2 level at idle speed
Vol. % O2 0,1-0,5
Increased idle speed for CO test
rpm 2300-2700
CO content at increased idle speed
Vol. % 0,2
Lambda at increased idle
λ 0,97-1,03
Spark plugs Spark plugs
Original equipment NGK
Spark plug
Type IKR7C
Electrode gap
mm 0,8-0,9
Spark plugs
Make NGK
Spark plug
Type IKR7C
Electrode gap
Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat
mm 0,8-0,9
Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09
© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441
Fuel system System pressure
bar 3,0-3,4
Engine coolant temperature (ECT) sensor
Ohm/°C 318/80
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
Ohm 1985-2450
Injector
Ohm 12,0
Service checks and adjustments Valve clearance -INLET
mm 0,15-0,24 cold
Valve clearance -EXHAUST
mm 0,28-0,37 cold
Compression pressure
bar 10,8
Oil pressure
bar/rpm 2,1/3000
Radiator cap
bar 0,8-1,2
Thermostat opens
°C 78-82
Lubricants and capacities Engine oil options Ambient temperature range
—> 16°C
Engine oil grade
SAE 0W/20, 5W/20
Engine oil classification
API/ACEA SH/A1
Ambient temperature range
All temperatures
Engine oil grade
SAE 5W/30
Engine oil classification
API/ACEA SH/A1, A3
Ambient temperature range
-18°C —>
Engine oil grade
SAE 10W/30, 10W/40, 10W/50
Engine oil classification
API/ACEA SH/A3
Ambient temperature range
-14°C —>
Engine oil grade
SAE 20W/40, 20W/50
Engine oil classification
API/ACEA SH/A3
Engine with filter(s)
litres 3,2
Other lubricants and capacities Manual gearbox oil grade
SAE 75W/80
Manual gearbox oil classification
GL-3/4
Manual gearbox
litres 1,2 4x4=2,2
Automatic transmission fluid
Type Dexron III
Automatic transmission (drain & refill)
litres 4,6
Differential oil grade - front
SAE 80W/90
Differential front/AT
litres 0,5
Differential oil grade - rear
SAE 80W/90 GL-5
Differential rear
litres 1,8
Cooling system
litres 4,6 AT=4,4
Brake fluid
Type DOT 3/4
Power steering fluid
Type Dexron III
Power steering fluid
litres 0,7
Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1
Tighten 15 Nm
Stage 2
Tighten 34 Nm
Stage 3
Tighten 180°
Other engine tightening torques Main bearings
Renew bolts/nuts No
Main bearings
Stage 1 30 Nm
Main bearings Big end bearings
Stage 2 59±6 Nm Renew bolts/nuts Yes
Big end bearings
Stage 1 22±3 Nm
Big end bearings
Stage 2 90°
Oil pump to cylinder block
9 Nm
Sump bolts
9 Nm
Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat
Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09
© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441
Sump drain bolt
30 Nm
Flywheel/driveplate
78 Nm
Clutch pressure plate
19 Nm
Crankshaft pulley/damper centre bolt
130 Nm
Camshaft sprocket/gear
47 Nm
Camshaft carrier/cap
13 Nm
Camshaft/rocker cover
9 Nm
Inlet manifold to cylinder head
19 Nm
Exhaust manifold to cylinder head
35 Nm
Exhaust downpipe to manifold
46 Nm
Water pump
9 Nm
Spark plugs
20 Nm
Fuel rail
21 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
8 Nm
Camshaft position (CMP) sensor
8 Nm
Engine coolant temperature (ECT) sensor
19 Nm
Lambda sensor (Oxygen)
34 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
15 Nm
Chassis tightening torques 23
29
Front hub
206 Nm
Rear hub - wheel bearing housing bolts
42 Nm
Steering wheel
34 Nm
Steering rack/box mounting
90 Nm
Steering track rod end
47 Nm
Brake caliper to carrier
Front
Brake caliper carrier to hub
Front 113 Nm
Back plate to hub
Rear 42 Nm
ABS sensor
Front 8 Nm
ABS sensor
Rear 8 Nm
Road wheels
103 Nm
Starting and charging Battery
V/RC(Ah) 12
Alternator output at engine speed
A/V/rpm /14,2-14,8/2500
Brake disc and drum dimensions Minimum disc thickness - solid
Front 15 mm
Minimum disc thickness - ventilated
Front 21 mm
Disc runout
Front 0,10 mm
Maximum drum diameter
Rear 229,6 mm
Minimum pad thickness
Front 1 mm
Minimum shoe thickness
Rear 1 mm
Parking brake travel
No. of notches 4-7
Air conditioning Air conditioning refrigerant 28
Type R134a
Air conditioning refrigerant quantity
grams
Air conditioning oil
Type Dens oil 8
Air conditioning oil viscosity
ISO 46
Autodata Note 23 Use new nuts/bolts.
Autodata Note 29 Brake caliper to carrier Apply brake grease to guide pin. Upper guide pin = 83 Nm Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat
Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09
© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441
Lower guide pin = 49 Nm Autodata Note 28 Refrigerant quantity RHD = 300±30 grams LHD = 350±30 grams
Tightening sequence
Cylinder layout
Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat
Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09
© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441