Service Manual 3sz-Ve [PDF]

Zitiervorschau

Telephone: Fax: VAT Registration No.: Name: Address:

Ilias Papastamatiou

Daihatsu j210 2009

Manufacturer: Model: Year: Registration: Mileage: Job number: Date

Tel - Private: Tel - Business: Tel - Mobile Notes

8/2/2010 Specified value

Measured value

Vehicle identification No. of cylinders

Type 4/DOHC

Capacity (Fiscal)

cc 1495

Compression ratio

:1 10,0

Suitable for unleaded petrol

Yes

Minimum octane rating

RON 95

Ignition system

Make Daihatsu

Ignition system

Description Map-DI

Trigger location

Cam / Crankshaft

Fuel system

Make Daihatsu

Fuel system

Type EFI

Fuel system

Description MFI-s

Air metering

Type MAP

Combined ignition and fuel ECM

Yes

Diagnostic socket

Yes

Ignition system Ignition coil supply voltage

+ with ballast V 12,0

Firing order

1-3-4-2

Tuning and emissions Ignition timing - basic BTDC

°Engine/rpm Not adjustable

Ignition advance checks

°Engine/rpm ECM Controlled

Idle speed

rpm 700±50 Not adjustable

Oil temperature for CO test

°C 80

CO level at idle speed - tailpipe

Vol. % CO 0,3 Max Not adjustable

HC level at idle speed

ppm 100

CO2 level at idle speed

Vol. % CO2 14,5-16

O2 level at idle speed

Vol. % O2 0,1-0,5

Increased idle speed for CO test

rpm 2300-2700

CO content at increased idle speed

Vol. % 0,2

Lambda at increased idle

λ 0,97-1,03

Spark plugs Spark plugs

Original equipment NGK

Spark plug

Type IKR7C

Electrode gap

mm 0,8-0,9

Spark plugs

Make NGK

Spark plug

Type IKR7C

Electrode gap

Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat

mm 0,8-0,9

Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09

© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441

Fuel system System pressure

bar 3,0-3,4

Engine coolant temperature (ECT) sensor

Ohm/°C 318/80

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

Ohm 1985-2450

Injector

Ohm 12,0

Service checks and adjustments Valve clearance -INLET

mm 0,15-0,24 cold

Valve clearance -EXHAUST

mm 0,28-0,37 cold

Compression pressure

bar 10,8

Oil pressure

bar/rpm 2,1/3000

Radiator cap

bar 0,8-1,2

Thermostat opens

°C 78-82

Lubricants and capacities Engine oil options Ambient temperature range

—> 16°C

Engine oil grade

SAE 0W/20, 5W/20

Engine oil classification

API/ACEA SH/A1

Ambient temperature range

All temperatures

Engine oil grade

SAE 5W/30

Engine oil classification

API/ACEA SH/A1, A3

Ambient temperature range

-18°C —>

Engine oil grade

SAE 10W/30, 10W/40, 10W/50

Engine oil classification

API/ACEA SH/A3

Ambient temperature range

-14°C —>

Engine oil grade

SAE 20W/40, 20W/50

Engine oil classification

API/ACEA SH/A3

Engine with filter(s)

litres 3,2

Other lubricants and capacities Manual gearbox oil grade

SAE 75W/80

Manual gearbox oil classification

GL-3/4

Manual gearbox

litres 1,2 4x4=2,2

Automatic transmission fluid

Type Dexron III

Automatic transmission (drain & refill)

litres 4,6

Differential oil grade - front

SAE 80W/90

Differential front/AT

litres 0,5

Differential oil grade - rear

SAE 80W/90 GL-5

Differential rear

litres 1,8

Cooling system

litres 4,6 AT=4,4

Brake fluid

Type DOT 3/4

Power steering fluid

Type Dexron III

Power steering fluid

litres 0,7

Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1

Tighten 15 Nm

Stage 2

Tighten 34 Nm

Stage 3

Tighten 180°

Other engine tightening torques Main bearings

Renew bolts/nuts No

Main bearings

Stage 1 30 Nm

Main bearings Big end bearings

Stage 2 59±6 Nm Renew bolts/nuts Yes

Big end bearings

Stage 1 22±3 Nm

Big end bearings

Stage 2 90°

Oil pump to cylinder block

9 Nm

Sump bolts

9 Nm

Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat

Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09

© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441

Sump drain bolt

30 Nm

Flywheel/driveplate

78 Nm

Clutch pressure plate

19 Nm

Crankshaft pulley/damper centre bolt

130 Nm

Camshaft sprocket/gear

47 Nm

Camshaft carrier/cap

13 Nm

Camshaft/rocker cover

9 Nm

Inlet manifold to cylinder head

19 Nm

Exhaust manifold to cylinder head

35 Nm

Exhaust downpipe to manifold

46 Nm

Water pump

9 Nm

Spark plugs

20 Nm

Fuel rail

21 Nm

Crankshaft position (CKP) sensor/engine speed (RPM) sensor

8 Nm

Camshaft position (CMP) sensor

8 Nm

Engine coolant temperature (ECT) sensor

19 Nm

Lambda sensor (Oxygen)

34 Nm

Knock sensor (KS)

20 Nm

Engine oil pressure switch

15 Nm

Chassis tightening torques 23

29

Front hub

206 Nm

Rear hub - wheel bearing housing bolts

42 Nm

Steering wheel

34 Nm

Steering rack/box mounting

90 Nm

Steering track rod end

47 Nm

Brake caliper to carrier

Front

Brake caliper carrier to hub

Front 113 Nm

Back plate to hub

Rear 42 Nm

ABS sensor

Front 8 Nm

ABS sensor

Rear 8 Nm

Road wheels

103 Nm

Starting and charging Battery

V/RC(Ah) 12

Alternator output at engine speed

A/V/rpm /14,2-14,8/2500

Brake disc and drum dimensions Minimum disc thickness - solid

Front 15 mm

Minimum disc thickness - ventilated

Front 21 mm

Disc runout

Front 0,10 mm

Maximum drum diameter

Rear 229,6 mm

Minimum pad thickness

Front 1 mm

Minimum shoe thickness

Rear 1 mm

Parking brake travel

No. of notches 4-7

Air conditioning Air conditioning refrigerant 28

Type R134a

Air conditioning refrigerant quantity

grams

Air conditioning oil

Type Dens oil 8

Air conditioning oil viscosity

ISO 46

Autodata Note 23 Use new nuts/bolts.

Autodata Note 29 Brake caliper to carrier Apply brake grease to guide pin. Upper guide pin = 83 Nm Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat

Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09

© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441

Lower guide pin = 49 Nm Autodata Note 28 Refrigerant quantity RHD = 300±30 grams LHD = 350±30 grams

Tightening sequence

Cylinder layout

Manufacturer: Daihatsu Engine code: 3SZ-VE Tuned for: R-Cat

Model: Terios (06-) 1,5 Output: 77 (105) 6000 Year: 2006-09

© Autodata Limited 2008 8/2/2010 V7.412-ENGI147441