Sealer Technology: Corrosion Resistant Coatings [PDF]

  • 0 0 0
  • Gefällt Ihnen dieses papier und der download? Sie können Ihre eigene PDF-Datei in wenigen Minuten kostenlos online veröffentlichen! Anmelden
Datei wird geladen, bitte warten...
Zitiervorschau

General Metal Finishing

Corrosion Resistant Coatings Sealer Technology

Technology for Tomorrow’s Solutions

02 | 03

The Ultimate Step to Perfect Corrosion Protection 3DVVLYDWHG]LQFDQG]LQFDOOR\FRDWLQJVDUHRIWHQWUHDWHGE\D¿QDOSURFHVVVWHSWRLPSURYHWKH FRUURVLRQSURWHFWLRQSHUIRUPDQFH$V¿QDO¿QLVKDSRVWGLSDVHDOHURUDWRSFRDWWUHDWPHQWFDQEH XVHG7KLVFRDWLQJLVLQWHQGHGWRSURWHFWWKHSDVVLYDWHOD\HUXQGHUQHDWKDJDLQVWHQYLURQPHQWDO GDPDJHIURPFRUURVLYHDWPRVSKHUHDQGOLTXLGFKHPLFDODWWDFN$OVRWKHDSSHDUDQFHDQGWKH WULERORJLFDOSURSHUWLHVRIWKHFRDWLQJVDUHPRGL¿HG Post-dips $SRVWGLSLVXVHGOLNHDVHFRQGSDVVLYDWHVWHS DQG LQFUHDVHV WKH FRDWLQJ WKLFNQHVV RI WKH SDVVLYDWHFRDWLQJLWVHOI7KLVFRDWLQJKDVSDV VLYDWHOLNHSURSHUWLHVDQGLVRIWHQXVHGZKHQD VHDOHUDSSOLFDWLRQLVQRWDOORZHG

One conversion coating

Zinc

Passivated zinc with post-dip – Tridur ® Finish 300

Top Coats 6HDOHUVDQGWRSFRDWVDUHGLIIHUHQWLQWKHFRDW LQJ FRPSRVLWLRQ WR SDVVLYDWHV7KH GLIIHUHQFH EHWZHHQ D VHDOHU DQG D WRS FRDW LV WKH FRDW LQJWKLFNQHVV$VHDOHULVGH¿QHGE\DW\SLFDO FRDWLQJWKLFNQHVVRIȝP$ERYHȝPWKH FRDWLQJLVFDOOHGDWRSFRDW7RSFRDWVDUHRIWHQ VROYHQWEDVHG DQG WKHUHIRUH DUH DSSOLHG ZLWK DKLJKHUFXULQJWHPSHUDWXUH7KH\DUHPDLQO\ XVHGZKHQDGHHSEODFNFRORULVUHTXLUHGWKDW FDQQRW EH DFKLHYHG ZLWK WKH OLPLWHG FRDWLQJ WKLFNQHVVRIDVHDOHU Sealers 7KLVEURFKXUHJLYHVDQRYHUYLHZRIWKH$WRWHFK VHDOHU WHFKQRORJ\ 6HDOHUV VKRZ SURQRXQFHG GLIIHUHQFHV LQ WKHLU EHKDYLRU DJDLQVW OLTXLG FKHPLFDO DWWDFN DQG LQ WKHLU DELOLW\ WR SUHYHQW FRUURVLRQ7KH\FDQEHGLVWLQJXLVKHGEHWZHHQ SXUHO\ LQRUJDQLF RUJDQLF DQG EODFN VHDOHUV +LJKHU GU\LQJ WHPSHUDWXUHV LPSURYH WKH SHU IRUPDQFH RI RUJDQLF VHDOHUV7KLV EHKDYLRU LV GXH WR FURVVOLQNLQJ UHDFWLRQV ZKLFK RFFXU DW KLJKHU WHPSHUDWXUH GHSHQGLQJ RQ WKH VHDOHU FRPSRVLWLRQ

5µ µm Top coat Passivate Pas Zinc

Passivated zinc with top coat – Techdip Black WL2

Sea Sealer Passivate Pas

Zinc

Passivated zinc with sealer – Corrosil® Plus 501 (BG)

General Metal Finishing

Clear Organic Sealers 6HDOHUVFRQWDLQLQJRUJDQLFFRPSRQHQWVDUHJHQHUDOO\SUHIHUUHGZKHQJRRG¿OPIRUPDWLRQDQGJORVV\ VXUIDFHVDUHUHTXLUHG'XHWRWKHFURVVOLQNLQJUHDFWLRQRIWKHRUJDQLFSRO\PHUVVRPHRIWKHVHDOHUV DUHGLI¿FXOWWRVWULSIURPSODWLQJHTXLSPHQW,QWKLVFDVHLWLVUHFRPPHQGHGWRXVHWKHVWULSSHU Corrostrip$QRYHUYLHZRIWKHÀXLGFRPSDWLELOLW\RI$WRWHFKRUJDQLFVHDOHUVLVJLYHQLQWKHWDEOH Fluid Compatibility* Corrostrip Features Brake Motor Hydraulic Fuel Diesel Wheel Engine recommenÀXLG oil oil fuel cleaner coolant ded 7ZRFRPSRQHQWVHDOHU DOVR DYDLODEOHDVUHDG\WRXVHVHDOHU  :LGHO\DSSURYHGIRUWKHDXWR PRWLYHLQGXVWU\

Corrosil® Plus 501 (BG)



+

+

+

+



+

Corrosil® Plus 301

+

+

+

+

+

+

+

7ZRFRPSRQHQWVHDOHU

Corrosil® Matt

+

+

+

+

+



+

7ZRFRPSRQHQWVHDOHU (VSHFLDOO\GHYHORSHGIRUWKH ZLQGRZIUDPHLQGXVWU\

Corrosil® Plus 511



+

+

+

+





2QHFRPSRQHQWVHDOHUZLWK ORZPDNHXSFRQFHQWUDWLRQIRU good corrosion resistance and DSSHDUDQFH

Sealer 390 W



+

+

+

+



+

¥

¥

2QHFRPSRQHQWVHDOHUUsed IRUKLJKJORVV\DSSHDUDQFH

 FRPSDWLEOHWRÀXLG±QRWFRPSDWLEOHWRÀXLG¥XVHRI&RUURVWULSUHFRPPHQGHG

 GULHGDWƒ&WHVWDFFRUGLQJWR9ROYR9&6 VHFWLRQ

7RFRYHUDZLGHUDQJHRIIULFWLRQGHPDQGVOXEULFDWHGYHUVLRQVDUHDOVRDYDLODEOH Fluid Compatibility* Corrostrip Features Lubricated &RHI¿FLHQW Brake Motor Hydraulic Fuel Diesel Wheel Engine recomof friction ÀXLG oil oil fuel cleaner coolant mended Corrosil® AL 2007



+

+

+

+

+



+

¥

2QHFRPSRQHQW VHDOHU$SSURYHG IRU36$%

Corrosil® 501L





+

+

+

+



+

¥

2QHFRPSRQHQW VHDOHU$SSURYHG for Ford

Sealer 350 WL3





+

+

+

+

+

+

2QHFRPSRQHQW VHDOHU$SSURYHG IRU*0:* 7\SH%

+

Glossy lubricated VHDOHUIRUEODFN and clear zinc DQG]LQFQLFNHO surfaces

Corrosil Plus 319L



+

+

+

+

+

+

FRPSDWLEOHWRÀXLG±QRWFRPSDWLEOHWRÀXLG¥XVHRI&RUURVWULSUHFRPPHQGHG

 GULHGDWƒ&WHVWDFFRUGLQJWR9ROYR9&6 VHFWLRQ

Window Frames )RU WKH ZLQGRZ IUDPH LQGXVWU\$WRWHFK GHYHO RSHGCorrosil® Matt and Corrosil® Plus 460 Corrosil® Matt SURGXFHV DQ DSSHDOLQJ DOXPL QXPORRNDQGDOOLULGHVFHQFHLVHOLPLQDWHGCorrosil® MattGRHVQRWWHQWDQ\KROHVDQGH[FHV VLYH ODVW GURS IRUPDWLRQ LV DYRLGHG$FFRUGLQJ WRWKHVSHFL¿FDWLRQVRIWKHZLQGRZIUDPHLQGXV WU\WKHFRUURVLRQUHVLVWDQFHDFKLHYHVKWR ZKLWH UXVW IRUPDWLRQ Corrosil® Plus 460 is a FOHDURUJDQLFVHDOHUZLWKLQWHJUDWHGOXEULFDQW

Window frames after 1,000 h NSS (ISO 9227)

04 | 05

Window Frame Industry – Product Recommendations Electrolyte process

Passivate

Sealer

3URWROX[® Matt

7ULGXU®0DWW 7ULGXU®=Q%

&RUURVLO® Matt

Features

3URWROX[®

(FR7UL® WF

&RUURVLO®3OXV

%ULJKW

8QL]LQF1&=

(FR7UL® WF

&RUURVLO® WF

%ULJKW %HQGDEOH

1000 h to

WR

Matt

Clear Inorganic Sealers 3XUHO\LQRUJDQLFVHDOHUVDUHHVSHFLDOO\LPSRUWDQWZKHQWKHVHDOHUFRDWLQJLVLQFRQWDFWWRÀXLGV ,QRUJDQLFVHDOHUVDUHFRPSDWLEOHWREUDNHÀXLGPRWRURLOK\GUDXOLFRLOIXHOGLHVHOIXHOZKHHOFOHDQHU DQGHQJLQHFRRODQW$QRWKHUDGYDQWDJHLVWKDWVHDOHUUHVLGXHOHIWRQWKHSODWLQJHTXLSPHQWGXULQJ SODWLQJ HJUDFNKRRNV FDQHDVLO\EHVWULSSHGLQWKHXVXDOSUHWUHDWPHQWVHTXHQFH$OOLQRUJDQLF VHDOHUVRIIHUHGE\$WRWHFKDUHRQHFRPSRQHQWVHDOHUV Fluid Compatibility* Brake ÀXLG

Motor oil

Hydraulic Fuel oil

Rogard Supreme Seal 500

+

+

+

Corrosil® Plus 401 (BG)

+

+

+

Features

Diesel fuel

Wheel cleaner

Engine coolant

+

+

+

+

/HDFKDQGEOHDFK WHFKQRORJ\

+

+

+

+

$SSURYHGIRUWKH EUDNHFDOLSHULQGXVWU\

FRPSDWLEOHWRÀXLG GULHGDWƒ&WHVWDFFRUGLQJWR9ROYR9&6 VHFWLRQ

Clear Reactive Inorganic Sealers – Sealer 300 W Family 7KHSDWHQWSURWHFWHGLQRUJDQLFUHDFWLYHSealer 300 WIDPLO\SURYLGHVKLJKHVWFRUURVLRQSURWHFWLRQ HYHQDIWHUDVVHPEOLQJKDQGOLQJ'XULQJGU\LQJDWWHPSHUDWXUHVDERYHƒ&WKHVHDOHUUHDFWVZLWK WKHXQGHUOD\LQJSDVVLYDWHWRIRUPDXQLTXHFUDFN Sealer 300 WL Conventional sealer IUHHERQG7KHUHVXOWLVDFRQWLQXRXVO\KLJKORQJ WHUP FRUURVLRQ SURWHFWLRQ ZLWKRXW DJLQJ ([FHO OHQWFRUURVLRQSURWHFWLRQSHUIRUPDQFHLVQRWRQO\ DFKLHYHGLQQHXWUDOVDOWVSUD\WHVWEXWDOVRLQF\ clic corrosion test HJ*0: DVZHOODVLQ RXWGRRUH[SRVXUHWHVWZKHUHLWRXWSHUIRUPVFRQ Sealer over passivated alkaline zinc; outdoor testing for 9 months YHQWLRQDOVHDOHUWHFKQRORJLHV )HDWXUHVDQG%HQH¿WV ƒ 5HDFWLYHVHDOHUWHFKQRORJ\RIIHUVRXWVWDQGLQJDGKHVLRQ ƒ %HVWSHUIRUPDQFHLQDXWRPRWLYHRXWGRRUWHVWLQJ ƒ +LJKHVWFRUURVLRQSURWHFWLRQFRQ¿UPHGZLWKF\FOLFFRUURVLRQWHVWV ƒ 1RDJLQJHIIHFWVRYHUFRPSRQHQWOLIHWLPH ƒ 89DQGKHDWUHVLVWDQW Fluid Compatibility* Brake ÀXLG

Motor oil

Hydraulic Fuel oil

Sealer 300 W

+

+

+

Sealer 400 W

+

+

+

Features

Diesel fuel

Wheel cleaner

Engine coolant

+

+

+

+

$SSURYHGIRUWKHEUDNHFDOLSHU industry

+

+

+

+

([FHOOHQWVXLWDEOHIRUEODFNVXUIDFHV DQGYHU\DFLGLFSDVVLYDWLRQV 1H[WJHQHUDWLRQ6HDOHU:

FRPSDWLEOHWRÀXLG GULHGDWƒ&WHVWDFFRUGLQJWR9ROYR9&6 VHFWLRQ

General Metal Finishing

)RUWKHIDVWHQHULQGXVWU\GLIIHUHQWOXEULFDWHGVHDOHUYHUVLRQVDUHDYDLODEOHWRFRYHUWKHZKROHUDQJH RIIULFWLRQUHTXLUHPHQWVIRUWKHDXWRPRWLYHIDVWHQHULQGXVWU\$OVRWKHVHVHDOHUVDUHRQHFRPSRQHQW VHDOHUVWRHQVXUHXVHUIULHQGO\DGMXVWPHQWRIFRHI¿FLHQWRIIULFWLRQYDOXHV Fluid Compatibility* Lubricated

Features

&RHI¿FLHQW Brake Motor Hydraulic Fuel Diesel Wheel Engine of friction ÀXLG oil oil fuel cleaner coolant

Sealer 300 WL



+

+

+

+

+



+

$SSURYHGIRU $XGL7/ 0J

Sealer 300 WL7



+

+

+

+

+





$SSURYHGIRU9'$ DQG*0:*

 FRPSDWLEOHWRÀXLG±QRWFRPSDWLEOHWRÀXLG GULHGDWƒ&WHVWDFFRUGLQJWR9ROYR9&6 VHFWLRQ

OEM

Approved Sealers

Bosch