Escalator: Field Method Manual [PDF]
OTIS Field Method Manual 506NCE_EN_FM3 Repair Escalator OTIS 506 NCE Sect.: 12.2 Page: Cover Date: 05 /99 Esca
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OTIS
Field Method Manual
506NCE_EN_FM3
Repair Escalator OTIS 506 NCE
Sect.:
12.2
Page:
Cover
Date:
05 /99
Escalator
Otis
506 NCE
Document History
Copyright 1999, OTIS GmbH Berlin
No 1
Revision Date Department 08.02
SW - CSS
Description of changes Cover sheet added. Document no. G 9171 M 01 deleted. Pegasus ID No. 506NCE_EN_FM3 added.
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Repair List of contents
Pages
12.2.0
Safety activities
3- 4
12.2.1
Change of main drive
5-17
12.2.2
Change of main drive chain
18-19
12.2.3
Change of step roller
20-21
12.2.4
Change of step
22
12.2.5
Change of step chain
23-26
12.2.6
Change of step chain roller
27-29
12.2.7
Change of comb
30-31
12.2.8
Change of handrail of linear belt handrail drive system 32-40
12.2.9
Change of handrail of traction wheel drive system
41-49
12.2.10
Change of handrail drive sprocket of linear belt
50-55
handrail drive system 12.2.11
Change of handrail drive sprocket of traction wheel
56-59
drive system 12.2.12
change of handrail pressure roller chain
60-64
of traction wheel drive system 12.2.13
Change of poly-V-belt
65-70
12.2.14
Change of handrail drive unit
71-77
12.2.15
Change of roller (roller bow) of linear belt
78-83
handrail drive system
Copyright 1999, OTIS GmbH Berlin
12.2.16
Change of roller (roller bow) of traction wheel
84-89
drive system 12.2.17
Change of safety equipment
90-104
12.2.17.1
Change of main drive chain control contact
90
12.2.17.2
Change of skirt panel safety contact
91-92
12.2.13.3
Change of broken step & chain wheel control
93-94
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Field Method Manual Repair Escalator OTIS 506 NCE
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12.2.
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Repair
Pages
12.2.17.4
Change of step chain roller monitoring switch
95-96
12.2.17.5
Change of handrail entry device
97-99
12.2.17.6
Change of broken step chain device
100-101
12.2.17.7
Change of comb plate safety device
102-104
12.2.18
Change of lighting
105-111
12.2.18.1
Change of skirt panel lighting
105-107
12.2.18.2
Change of under step lighting
108-109
12.2.18.3
Change of traffic light
110
12.2.18.4
Change of direction indicator
111
12.2.19
Change of balustrade
112-125
12.2.19.1
Change of newel glass panel
112-122
12.2.19.2
Change of straight glass panel
123-124
12.2.19.3
Change of newel plastic profile
125
12.2.20
Change of operation panel (UL/LL)
126-128
12.2.21
change of stop switch in control device (UL / LL)
129-130
12.2.22
change of key switch in control device (UL / LL)
131-132
12.2.23
change of LED in control device (UL)
133-134
12.2.24
Change of tension carriage
135-141
12.2.25
Special tooling
142-144
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12.2.0 SAFETY MEASUREMENTS PREPARATION- AND FINAL WORKS The Worldwide Jobsite Safety Standards are incorporated into a separate document. This compilation just explains main features of safety standards for Escalators and Trav-O-Lators. 1. Preparation work 1. Stop escalator via stopping button on one of the landings. 2. Block the landings. 3. Open landings with tooling GAA 27 BW1. 4. Switch off main switch ( with lock secure) (for intermittend operation, operate in addition the maintenance switch"S30") 5. Take off the controller. 6. Remove blind plug on the revision plug adapter at the controller resp. terminal block in the lower landing. 7. Connect revision control. Remark to 5.: A lifting device from Otis factory Stadthagen under the tooling WZ 26201 M1 can be obtained. Controller not lay 2. Final work 1. Remove revision control and plug in blind plug. 2. Lift controller in the landing (for intermittend operation, operate in addition the maintenance switch "S30"). 3. Switch on main switch. (remove lock) 4. Close landing. 5. Take off blocking on landing. 6. Set escalator via key switch in operation. with operation panel failure indication field operation stop button
1.1
2.6
key switch
upper landing
Copyright 1999, OTIS GmbH Berlin
without operation panel
LED
key switch lower landing
stop button
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Continuation 1.2
2.5
1.3 2.4
blocking in the upper and lower landing
floor plate lifting device WZ GAA 27 BW1 no entry for unauthorized persons
upper landing
1.4
1.6
2.1
1.7
plug adapter with switch inspection plug adapter IBU/X7
for lifting device GBA 26201 M1
revision control
lower landing
1.4
2.3
1.6
1.7 control switch SSLL/Q3
new safety button
controller
Copyright 1999, OTIS GmbH Berlin
terminal block
plug adapter
main switch MS/Q01
power on
inspection plug adapter IBL/X6
power off tool GAA 27 EA assistance for main swich
power off & switch locked company private
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Repair Escalator OTIS 506 NCE
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12.2.1. Change of main drive
1.1
Preparation of safety measurements - see sheet 3, point 1.1 - 1.7.
1.2 1.2.1 1.2.2 1.2.2.1
Removal of first step. Remove step guard in the lower landing. Removal of 8 steps. Lift snap pin by means of step lifting device tooling GO 6815 Y1, move sliding bush to the axle center (each left and right side), mark step and step axle and take out step. Turn on main switch, run step band with the revision control by one step and remove steps 2 - 9 as mentioned under point 1.2.2.1.
Copyright 1999, OTIS GmbH Berlin
1.2.2.2
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(Continuation) Change of main drive
1.3 1.4
Run open step band to upper landing and turn off main switch. Measure spring tension on tension carriage and release tension on tension carriage.
sliding block
pressure spring
1.5 1.5.1
Dismantle balustrade parts. Dismantle bended inner decking on both sides on the upper landing.
inner decking
inner decking tooling 5385
Copyright 1999, OTIS GmbH Berlin
clamp
tooling WZ 5382
holder
versionguardian versionstainless steel
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(Continuation) Change of main drive 1.5.2
Dismantle complete handrail entry box on both sides on the upper landing.
version-old
bolt connection on the glass panel
deflector (outside, inside) fastening nut M12 / 37 Nm
Copyright 1999, OTIS GmbH Berlin
fastening bolt M10x50 44 Nm with rubber protecting tube
safety switch
fastening screw handrail entry guard
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Repair Escalator OTIS 506 NCE
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(Continuation) Change of main drive
version-old remains unchanged
outside
adjusting screw
shim glued
fastening bolt M 10x 50 / 44 Nm with rubber protecting tube
Copyright 1999, OTIS GmbH Berlin
fastening points M 12 / 37 Nm
remains unchanged fastening points M 8x25 / 22 Nm
skeleton inside
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(Continuation) Change of main drive entry device version-new
1 disassembly/assembly very carefully
deflector outside
deflector inside
2
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inner shell
nut/washer M4 do not remove!
moulding inside do not remove!
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(Continuation) Change of main drive entry device version-new
3
nut/washer M4 do not remove!
moulding inside do not remove!
clip fastening bolt M10x50 with rubber protecting tube nut/washer M10 clip clip
fastening bolt M8x25 front plate clip
4
link
clip chim
Copyright 1999, OTIS GmbH Berlin
hexagon socket head cap screw M6x30
cover
switch
handrail guard insert guard
front plate
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(Continuation) Change of main drive entry device version-new
5
shell outside
nut/washer M8 not necessary to remove; keep in position!
chim
hexagon bolt M6x20 do not change adjustment! hexagon bolt M10x50 washer A 10,5 rubber protecting tube nut/washer M10
Copyright 1999, OTIS GmbH Berlin
chim
nut/washer M12 not necessary to remove; keep in position!
bar
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Repair Escalator OTIS 506 NCE
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(Continuation) Change of main drive entry device version-new
6 not necessary to remove; keep in position! nut/washer M8 keep in position!
welded bolt M8 for fastening of outer shell holder for skirt panel keep in position! skeleton
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holder for handrail entry box
connection to skirt panelling clip
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(Continuation) Change of main drive
1.5.3
Pull off handrail in the lower curve of both sides.
tooling 5365
1.5.4
Pull off handrail from the balustrade on the upper landing on both sides.
1.5.5 1.5.5.1 1.5.5.2
Remove glass panels on both sides of upper landing. Loose profil to the straight part of the panel. Loose push- and wedge connections, remove panels.
torque
Nm M6
Copyright 1999, OTIS GmbH Berlin
T-screw
wedge insert wedges during erection by means of wood wedge and plastic hammer
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(Continuation) Change of main drive 1.6 1.7
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1.8
Remove step guard in the upper landing. Dismantle the complete floorplate, angle profile and supporting beam on the upper landing. Remove drive chain from the machine.
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Repair Escalator OTIS 506 NCE
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(Continuation) Change of main drive
1.9
Loosen and remove fastening points of the machine and take out the complete machine.
hold down bolt with counter nut
hold down clamp welded
adjusting bolt with counter nut hold down clamp
nut / washer
hold down bolt with counter nut to main drive
welded adjusting bolt with counter nut markings for machine adjustment hold down clamp welded
Copyright 1999, OTIS GmbH Berlin
1.10 1.10.1 1.10.2 1.10.3
adjusting bolt with counter nut
Open step chain Attention: Never open chain without chain tension tooling ! Secure step chain in front- and rear run Remove chain locks on the step chains Remove step chain from main drive
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(Continuation) Change of main drive 1.11 1.11.1
Loose bearing fastening to the truss Remove pin connections on the bearing fastening to the truss
bearing fastening with flange on the truss provided with pins
bearing fastening on the flange plate
Copyright 1999, OTIS GmbH Berlin
torque 90 Nm
-10
1.11.2
Remove the welding points on the step chain roller track.
1.12
Dismantle the pipes for bearing lubrication.
1.13 1.13.1
Remove complete main drive. Place "A" frame chain fall support/s and mount lifting device with bevel according to load. Mount bevel on main drive, take it out and set it on the landing in U-beam and roll it from the landing to a pallet. (Secure it against slipping !)
1.13.2
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(Continuation) Change of main drive Transition track Step roller reversal track
Shaft
Copyright 1999, OTIS GmbH Berlin
Sprockets for step chain
1.14
Installation of dismantled parts in reverse order.
1.15
Function test
1.16
Final works see sheet 3, points 2.1-2.6 .
Sprocket for main drive chain
Tools: Standard maintenance tooling right-angle grinder, drilling machine, drill bit 11 mm dia. ruler about 500 mm, 1 ring spanner SW 36 mm, chisel, 1 fork wrench SW 36 mm, hammer 1000 g, handspike 1 m, ratchet and joints and 2 extensions 250 mm long, 2 step pin lifter, rope, "A" frame chain fall support, lifting device and bevel for 500 kg load, 2 pieces of U-beams, 1 pallet, tooling for opening and closing the step chain, handrail-hook, tooling 5385 for taking out the inner decking
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12.2.2
12.2
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Change of main drive chain
2.1
Preparation of safety measurements see sheet 3, points 1.1 - 1.7.
2.2 2.2.1 2.2.2 2.2.3 2.2.4
Removal of old drive chain. Switch on main switch. Run drive chain by means of revision control until chain key is in proper position. Switch off main switch. Loose fastening screws on the machine, move machine with handspike until chain is loose. Move drive chain control contact (BDC) upwards and arrest it.
2.2.5
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Sect.:
switch span box
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(Continuation) Change of main drive chain 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5
Installation of new chain. Connect new chain with the old one by means of chain lock. Release brake, turn machine by hand and pull in new chain. Let brake drop in and remove old chain. Installation of chain lock. Move machine by means of handspike, adjust chain tension and tighten fastening screws.
Tension Box
10+10mm 2.3.7 2.3.7.1 2.3.7.2
2.3.8.5
Test function of main drive chain control contact. Turn on main switch. Try to start escalator via the revision control device. Escalator must not start. Installation and adjustment of main drive chain control contact (BDC) according to adjustment instruction and start up. Escalator must start. Switch off main switch.
2.4
Final works see sheet 3, points 2.1 - 2.6.
Copyright 1999, OTIS GmbH Berlin
2.3.7.3
Tooling: Standard maintenance tooling, handspike
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Field Method Manual Repair Escalator OTIS 506 NCE
12.2.3 3.1 3.2 3.2.1 3.2.2 3.2.3 3.2.4 3.2.5
3.3 3.3.1 3.3.2 3.3.3
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Change of step roller Preparation of safety measurements see page 3, points 1.1 - 1.7 Removal of step(s). Turn on main switch. Run step band with the revision control from the upper landing in the necessary position. Turn off control switch. Remove step guard. Remove step (marking of steps and step axles when dismounting several steps). Remove step roller. Removal of shaft safety device. Removal of step roller by means of pulling off device. Cleaning of step roller set.
3.4 Installation of the new step roller. 3.4.1 Install step roller on the shaft by means of tooling 3.4.2 Install safety ring. 3.5 3.6 3.7 3.8 3.9 3.10
Installation of step(s) in reverse order as mentioned under Adjust step(s). Turn on control switch. Make function test. Install step guard. Final works see page 3, points 2.1 - 2.6.
Copyright 1999, OTIS GmbH Berlin
Tooling:
Standard maintenance tooling, 2 toolings for dismantling step, puller
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(Continuation) Change of step roller
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When lifting the snap pin, the step bushing can move inside towards the step axle centre.
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12.2.4 4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.4
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Change of step(s) Preparation of safety measurements see page 3, points 1.1 - 1.3 and 1.6 - 1.7. Removal of step(s). Run step band with the revision control in the necessary position in the lower landing. Turn off control switch. Remove step guard. Marking of steps and step axles (when removing several steps).
tool for dismantling step
Copyright 1999, OTIS GmbH Berlin
When the snap pin is lifted, the step bushing can be moved
4.3 4.4 4.5 4.6 4.7
Installation of step(s) in reverse order as mentioned under point 4.2. Adjust step(s) see adjusting instruction. Turn on control switch and make function test. Install step guard. Final works see page 3, points 2.1 and 2.4 - 2.6. Tooling:
Standard maintenance tooling, 2 tools for dismantling step company private
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Change of step chain
5.1 5.2 5.2.1 5.2.2 5.2.2.1 5.2.3 5.2.3.1 5.2.3.1.1
Preparation of safety measurements see page 3, points 1.1 - 1.7. Preparation work for dismanteling. Transportation of new step chain in the range of lower landing. Remove step guard. Remove first and second inner decking (loose electric connections) Removal of all steps. Remove first step. Lift snap pin by means of step lifting device GO 6815 V1, move step axle bushing to the axle center (each left and right side), mark step and step axle and take out the step. 5.2.3.1.2 Turn on main switch, run step band with the revision control by one step and dismount the remaining steps as mentioned under point 5.2.3.1.1. 5.2.4 Release tension carriage (measure spring tension before). 5.2.4.1 Loose counter nut on the tension springs on both sides. 5.2.4.2 Release springs from tension carriage. 5.2.5 Release handrail drive unit (pressure roller carrier). 5.3 5.3.1 5.3.2 5.3.3
Copyright 1999, OTIS GmbH Berlin
5.3.4 5.3.5 5.3.5.1 5.3.5.2 5.3.5.3
Removal of old step chain in the lower landing. Attention: Never open chain without chain tension tooling ! Installation of chain tension tooling on both sides via 2 axles. Fasten and secure chain in fore-run with a rope. Remove retaining ring and connecting link (link A with pins, link B without pins) with tooling. Remove connection link. Remove step chain parts (10-fold units) in down-direction. Remove chain tension tooling and run chain with handwheel in down-direction. Assemidle step chain units in lower landing. Let down last part on the step axle by means of rope, put it together and place it on a car.
5.4
Cleaning of rails and inner side of escalator.
5.5 5.5.1 5.5.2
Install new chain. Roll out first part of step chain (on clean floor or plastic sheet). Let down rope from the upper landing and fasten rope on the first step axle.
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(Continuation) Change of step chain 5.5.3 5.5.4 5.5.5
5.5.11 5.5.12
Lift step chain and pull in with rope. Roll out second part and connect with an intermediate part one and two. Pull in further step chain and mount further parts. (Pay attention to proper set the sprocket for handrail drive between the chain links) Put step chain on the step wheel. Put handwheel on the machine and turn it upwards by hand until the step chain is lying 2/3 on the step chain wheel. Remove rope and turn step chain further. Place step chain on the step chain wheel in the reverse position. Install chain tension tooling in good position on both chain ends and pull chain together. Install connection links, links and retaining rings. Remove rope.
5.7 5.7.1 5.7.2 5.7.3 5.7.4
Oil step chain. Pretension tension carriage to about 50 %. Turn on main switch and run escalator with the revision control in up-direction. Apply oil no. 39 by hand. Turn off main switch.
5.8 5.8.1
5.8.4.5
Adjust tension carriage. Tighten nuts for the tension carriage springs and adjust spring tension according to given dimension. Look counter nuts. Adjust broken step chain device according to instruction. Function test of broken step chain device on both sides. Interrupt and arrest contacts. Turn on main switch. Try to start escalator with the revision control device. Escalator must not start. Set back contacts and start again. Escalator must start. Turn off main switch.
5.9 5.9.1
Adjust handrail drive. (see adjusting instruction)
5.5.6 5.5.7 5.5.8 5.5.9 5.5.10
5.8.2 5.8.3 5.8.4 5.8.4.1 5.8.4.2 5.8.4.3
Copyright 1999, OTIS GmbH Berlin
5.8.4.4
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(Continuation) Change of step chain 5.10 5.10.1
Installation of components. Installation of dismantled components in reverse order of points 5.2.2.
5.11
Testing of distance step to skirt panel. Distance dimension: 1,5 mm (max. 2,5 mm) per side
5.12
Check proper inlet of steps in the comb (if necessary the steps are to be adjusted via the shims on the step axle).
5.13
Final works see page 3, points 2.1 - 2.6.
Tooling:
Standard maintenance tooling 1 Euro-plan, cleaning mass, cleaning rag, brush, extractor rope about 30 m, extension cable step chain tooling for: step links and step axle chain tension tooling
Attention: Never open chain without chain tension tooling.
Copyright 1999, OTIS GmbH Berlin
ACCIDENTS CAN HAPPEN !
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(Continuation) Change of step chain Tooling- 9704 CC1 for step chain dismantling
Tooling- 9704 CB1 for step chain assembly
Copyright 1999, OTIS GmbH Berlin
for step links
pressure screw
pressure piece
for step axle
pressure screw
step axle
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12.2.6.
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Change of step chain roller
6.1 6.2 6.3 6.4
Preparation of safety measurements see page 3, points 1.1 - 1.7. Turn on main switch. Run range of defective roller(s) in the lower landing. Turn off main switch.
6.5 6.5.1 6.5.2 6.5.3
Remove step(s). Remove step guard in the lower landing. Lift snap pin by means of step lifting device, move step axle bushing to the axle center (left and right) and take out step. Mark steps when taking out more than one.
6.6 6.6.1 6.6.2 6.6.3 6.6.4
Remove defective step chain roller(s). Install chain tension toolings on both sides via 2 axles. Remove retaining rings. Remove links with the link-tooling. Change of step chain roller(s) (double unit = 2 rollers with links).
6.7 6.7.1 6.7.2 6.7.3
Assembly of dismounted parts. Installation of link. Installation of retaining rings. Remove chain tension tooling.
6.8
Installation of step(s) in reverse order as mentioned under point 6.5.
6.9
Function test.
6.10
Final works see page 3, points 2.1 - 2.6. Tooling:
Copyright 1999, OTIS GmbH Berlin
506NCE_EN_FM3
Standard maintenance tooling cleaning rag, step bolt lifting device GO 6815 Y1 Tooling for: step link and step axle chain tension tooling
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(Continuation) Change of step chain roller
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(Continuation) Change of step chain roller tooling 9704 CC1 for step chain dismantling
tooling 9704 CB1 for step chain assembly
for step axle
for step link
Copyright 1999, OTIS GmbH Berlin
pressure screw
pressure piece
pressure screw
step axle
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12.2.7
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Change of comb
7.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
7.2 7.2.1 7.2.2
Change of comb. Removal of comb. Installation of comb.
7.3
Adjustment of combplate (see instruction) if necessary.
7.4 7.4.1 7.4.2 7.4.3 7.5
Function test Turn on main switch. Test entry of step in the comb. Turn off main switch. Final works see page 3, points 2.3 - 2.6.
Copyright 1999, OTIS GmbH Berlin
Tooling: Standard maintenance tooling
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(Continuation) Change of comb
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M6x16
M6x16
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12.2.8.
Sect.:
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Page:
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Change of handrail of linear belt handrail drive system
handrail passenger line
handrail return line
8.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
8.2 8.2.1 8.2.1.1 8.2.1.2
Removal of interior panels. Dismantling of complete inner decking. Removal of fastening screws and marking of parts. Taking out of inner decking with tooling 5385 and secure against slipping with tooling 5382 if the inner decking is provided with an electric connection. Disconnect electric connection on both sides of inner decking and put decking carefully down.
8.2.1.3
plastic profile
inner decking tooling WZ 5385 safety slipping device WZ 5382
Copyright 1999, OTIS GmbH Berlin
screw M4 clamp skirt panel
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(Continuation) Change of handrail 8.2.2 8.2.2.1 8.2.2.2 8.2.2.3 8.2.2.4 8.2.2.5
Dismantle inner side of entry box on the upper and lower landing. Dismantle 2 clipped deflectors outside, inside. Loose the visible screw connection on the glass panel and take out the clipped in inner shell in floor plate direction and afterwards in newel direction. Dismantle handrail entry profile. Remove clipped in safety switch for the handrail entry. Remove fastening bolt on entry box frame and take off skeleton inside (take care of shim for the glass panel).
Copyright 1999, OTIS GmbH Berlin
deflector outside, inside
bolt connection to the glass panel
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(Continuation) Change of handrail
fastening nuts M12 / 37 Nm
fastening bolt M10x50 44 Nm with rubber protecting tube
Copyright 1999, OTIS GmbH Berlin
fastening screws
safety switch fastening screws
handrail entry guard
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(Continuation) Change of handrail remains unchanged
outside
adjusting screw
shim
fastening bolt M 10x 50 / 44 Nm with rubber protecting tube
fastening points M 12 / 37 Nm
remains unchanged
Copyright 1999, OTIS GmbH Berlin
fastening points M 8x25 / 22 Nm
skeleton inside
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(Continuation) Change of handrail 8.3 8.3.1 8.3.2 8.3.2.1
Copyright 1999, OTIS GmbH Berlin
8.3.2.2
Remove 5 steps. Remove step guard in the lower landing. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them aside. Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 8.3.2.1.
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Copyright 1999, OTIS GmbH Berlin
(Continuation) Change of handrail 8.4 8.4.1 8.4.1.1 8.4.1.2
Remove skirt panel on the upper and lower landing. Remove end of skirt panel. Loosen screw connection on the upper and lower part of the fastening plate. Take out and put down skirt panel.
8.4.2 8.4.2.1 8.4.2.2 8.4.2.3
Remove bended skirt panel on the lower landing. Loosen the screw connections on the upper and lower part of fastening plate. Loosen the T-screws on the skirt panel. Take out and put down skirt panel.
8.4.3 8.4.3.1 8.4.3.2 8.4.3.3
Remove straight skirt panel in the area of handrail drive. Loosen the screw connection on the upper and lower fastening plate. Loosen the T-screws on the skirt panel. Take out and put down skirt panel.
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(Continuation) Change of handrail 8.5
Run open step band in the area of handrail drive by means of revision control and turn off control switch.
8.6 8.6.1
Loose the handrail drive parts. Loose the pressure roller carrier via adjusting screw (marked height adjustment) until handrail is laying bare. Pay attention that rollers are secured against falling out. Mark and remove the handrail guide fastening. Loosen fastenings on the length compensation device. Move length compensation device upwards and arrest it.
8.6.2 8.6.3
adjusting screw red marking
Copyright 1999, OTIS GmbH Berlin
length compensation
.
impact roller set
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(Continuation) Change of handrail 8.7 8.7.1 8.7.2 8.7.3
Removal of old handrail. Loosen and set back the bended return rail on the upper and lower landing. Pull handrail on the lower bow from the profile in the fore-run and separate handrail by means of saw. Pull out handrail to the lower landing, roll it up and secure it against rolling up.
handrail tooling WZ 5365 skirt panel
apply hook tooling WZ 5367/66 for profile
8.8 8.8.1
Copyright 1999, OTIS GmbH Berlin
8.8.2 8.8.3 8.8.4 8.8.5 8.8.6
Installation of new handrail. Provide area of skirt panel and part of step band with protection material (for protecting the new handrail against damages). Roll out handrail and put it on the guide profile in the fore-run, above, below and in centre. Put handrail on the guide profile in return-run, see point 8.8.2. Remove protection material. Pull handrail with long hook, tooling 5366 resp. 5367 on the return-run and with short hook, tooling 5365 on the fore-run. Push the curved return-line guiderail against the stop at the upper and lower landing and fasten the rail.
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(Continuation) Change of handrail
8.8.7 8.8.7.1 8.8.7.2 8.8.7.3 8.8.7.4
Adjust handrail drive and length compensation device. Put handrail between pressure roller carrier set and poly-V-belt. Install handrail guide. Adjust length compensation device according to instruction. Adjust pressure roller carrier set according to red marking.
8.9
Installation of skirt panels in reverse order of point 8.4. Pay attention to distance step to skirt panel !
8.10 8.11 8.11.1 8.11.2
Make function test and test handrail run. Install dismounted steps. Turn on control switch and run open step band with revision control to the lower landing in mounting position. Installation of step in reverse order of point 8.3.
8.12
Installation of interior panels in reverse order of point 8.2.
8.13
Final works see page 3, points 2.1 - 2.6.
Tooling:
Standard maintenance tooling, wrench SW 13, 30 cm long;
Aids:
Protection material, hook for handrail tooling WZ 5365 / 66 / 67 step lifting device GO6815 Y1, tooling WZ 5385
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12.2.9
506NCE_EN_FM3
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Change of handrail of traction wheel drive system NEWEL LOWER LANDING
PASSENGER LINE HANDRAIL DRIVE UNIT NEWEL LOWER LANDING
ANTISTATIC ROLLER
RETURN LINE
9.1 9.2 9.2.1 9.2.1.1 9.2.1.2 9.2.1.3
Preparation of safety measurements see page 3, points 1.1 - 1.7. Removal of interior panels. Dismantling of complete inner decking. Removal of fastening screws,control device in upper and lower landing (see point 12.2.21.12.2.23) and marking of parts. Taking out of inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382 if the inner decking is provided with an electric connection. Disconnect electric connection on both sides of inner decking and put decking carefully down. inner decking
Copyright 1999, OTIS GmbH Berlin
safety slipping device WZ 5382
holder
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(Continuation) Change of handrail of traction wheel drive system 9.2.2 9.2.2.1 9.2.2.2 9.2.2.3 9.2.2.4 9.2.2.5
Dismantle inner side of entry box on the upper and lower landing. Dismantle 2 clipped deflectors outside, inside. Loose the visible screw connection on the glass panel and take out the clipped in inner shell in floor plate direction and afterwards in newel direction. Dismantle handrail entry profile. Remove clipped in safety switch for the handrail entry. Remove fastening bolt on entry box frame and take off skeleton inside (take care of shim for the glass panel).
1 disassembly/assembly very carefully
deflector outside / inside
2
Copyright 1999, OTIS GmbH Berlin
inner shell
nut/washer M4 do not remove!
moulding inside do not remove!
shell inside company private
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(Continuation) Change of handrail of traction wheel drive system
3
nut/washer M4 do not remove!
moulding inside do not remove!
clip fastening bolt M10x50 with rubber protecting tube nut/washer M10 clip clip
fastening bolt M8x25 front plate
4
link clip
clip chim
Copyright 1999, OTIS GmbH Berlin
hexagon socket head cap screw M6x30
switch
switch
cover
handrail guard insert guard
front plate
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(Continuation) Change of handrail of traction wheel drive system 9.3 9.3.1 9.3.2 9.3.2.1
Copyright 1999, OTIS GmbH Berlin
9.3.2.2
Remove 5 steps. Remove step guard in the lower landing. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them aside. Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 9.3.2.1.
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(Continuation) Change of handrail of traction wheel drive system 9.4 9.4.1 9.4.1.1 9.4.1.2
Remove skirt panel on the upper and lower landing. Remove end of skirt panel. Loosen screw connection on the upper and lower part of the fastening plate. Take out and put down skirt panel.
9.4.2 9.4.2.1 9.4.2.2 9.4.2.3
Remove bended skirt panel on the lower landing. Loosen the screw connections on the upper and lower part of fastening plate. Loosen the T-screws on the skirt panel. Take out and put down skirt panel.
9.4.3 9.4.3.1 9.4.3.2 9.4.3.3
Remove straight skirt panel in the area of handrail drive. Loosen the screw connection on the upper and lower fastening plate. Loosen the T-screws on the skirt panel. Take out and put down skirt panel.
skirt panel skirt panel
Copyright 1999, OTIS GmbH Berlin
view A
view A holder
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(Continuation) Change of handrail of traction wheel drive system
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(Continuation) Change of handrail of traction wheel drive system 9.4.4 9.4.5 9.4.5.1 9.4.5.2 9.4.5.3 9.4.5.4 9.4.5.5
Run open step band in the area of handrail drive by means of revision control and turn off control switch. Removal of drive sprocket (1 tooth in vertical position in the chain link). Remove a part of step roller rail in return-run. Loosen handrail pressure roller chain. Remove fastening screw and spacer (secure spacer between drive sprocket and support against loss). Lift up drive sprocket and take out drive sprocket. Loosen roller via the screw. roller handrail lengh compensation
handrail drive sprocket roller
handrail
127 ± 1 mm
roller bow
Copyright 1999, OTIS GmbH Berlin
7± 12
1
HANDRAIL PRESSURE ROLLER CHAIN
9,3 +0,6 mm
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(Continuation) Change of handrail of traction wheel drive system 9.5 9.5.1 9.5.2 9.5.3
Removal of old handrail. Loosen and set back the bended return rail on the upper and lower landing. Pull handrail on the lower bow from the profile in the fore-run and separate handrail by means of saw. Pull out handrail to the lower landing, roll it up and secure it against rolling up.
handrail tooling WZ 5365 skirt panel
apply hook tooling WZ 5367/66 for profile
9.6 9.6.1
Copyright 1999, OTIS GmbH Berlin
9.6.2 9.6.3 9.6.4 9.6.5 9.6.6
Installation of new handrail. Provide area of skirt panel and part of step band with protection material (for protecting the new handrail against damages). Roll out handrail and put it on the guide profile in the fore-run, above, below and in centre. Put handrail on the guide profile in return-run, see point 9.6.2. Remove protection material. Pull handrail with long hook, tooling 5366 resp. 5367 on the return-run and with short hook, tooling 5365 on the fore-run. Push the curved return-line guiderail against the stop at the upper and lower landing and fasten the rail.
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Copyright 1999, OTIS GmbH Berlin
(Continuation) Change of handrail of traction wheel drive system
9.7
Installation of drive sprocket and step roller rail in return-run in reverse order .
9.8
Assembly of skirt panel in reverse order .
9.9
Installation of steps in reverse order .
9.10
Installation of inner decking in reverse order.
9.11
Function test.
9.12
Final works see page 3, points 2.1 to 2.6.
Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long;
Aids:
protection material, slipping safety device inner decking, tooling WZ 5382 step lifting device, tooling GO6815 Y1, tooling WZ 5385 torque wrench for 150 Nm
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12.2.10
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Change of handrail drive sprocket of linear belt handrail drive system
handrail passenger line
handrail return line
pressure roller carrier
drive sprocket
10.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
10.2 10.2.1 10.2.1.1 10.2.1.2
Dismantling interior panels. Removal of straight inner decking in the area of handrail drive. Removal of fastening screws. Take out inner decking with tooling 5385 and secure against slipping with tooling 5382, if the inner decking is provided with a lighting. 10.2.1.3 Loosen electric connection on both sides of inner decking and put inner decking carefully down.
Copyright 1999, OTIS GmbH Berlin
tooling 5385
tooling 5382
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(Continuation) Change of handrail drive sprocket of linear belt handrail drive system 10.3 10.3.1 10.3.2 10.3.2.1
Remove 5 steps. Removal of step guard in the lower landing. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle centre (each left and right side), mark step and step axle, take them out and put them aside. 10.3.2.2 Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 10.3.2.1. 10.4 10.4.1 10.4.2
Removal of further 5 steps. Run step band with the revision control (10 steps at 2 straight steps resp. 12 steps at 3 straight steps on the landing). Removal of 5 steps, see point 10.3.2.
10.5 10.5.1 10.5.2 10.5.3
Removal of straight skirt panel in the area of handrail drive. Loosen screw connections on the upper and lower part of the fastening plate. Loosen T-screws on the skirt panel. Take out and put down skirt panel.
Copyright 1999, OTIS GmbH Berlin
skirt panel
step
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(Continuation) Change of handrail drive sprocket of linear belt handrail drive system 10.6
Run open step band by means of revision control in the area of handrail drive and turn off control switch.
10.7 Prepare removal of drive sprocket. 10.7.1 Loosen handrail drive parts. 10.7.1.1 Loosen pressure roller carrier via the adjusting screw outside the red marking (care should be taken that rollers do not fall out of the pressure roller carrier).
adjusting screw for height adjustment red marking
Copyright 1999, OTIS GmbH Berlin
pressure roller carrier drive sprocket
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(Continuation) Change of handrail drive sprocket of linear belt handrail drive system 10.7.1.2 Loosen the 4 fastening points on the handrail drive. 10.7.1.3 Loosen toothed belt by pushing up the handrail drive in direction of upper landing and secure against slipping by means of fastening screw.
Copyright 1999, OTIS GmbH Berlin
adjustment must remain unchanged
fastening point of handrail drive on the truss
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(Continuation) Change of handrail drive sprocket of linear belt handrail drive system 10.7.2 10.7.2.1 10.7.2.2 10.7.2.3
Removal of drive sprocket (1 tooth in vertical position in the chain link). Remove a part of step roller rail in return-run. Loosen handrail pressure roller chain. Remove fastening screw and spacer (secure spacer between drive sprocket and support against loss). 10.7.2.4 Lift up drive sprocket, take off toothed belt and take out drive sprocket.
toothed belt
spacer ball bearing
Copyright 1999, OTIS GmbH Berlin
screw (pin) boring hexagon socket bolt M20x140 torque 150Nm pulley ball bearing drive sprocket
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(Continuation) Change of handrail drive sprocket of linear belt handrail drive system 10.8
Installation of drive sprocket and handrail drive in reverse order of point 9.7.
10.9
Assembly of skirt panel in reverse order .
10.10
Installation of steps in reverse order .
10.11
Installation of inner decking in reverse order .
10.12
Function test.
10.13
Final works see page 3, points 2.1 to 2.6.
Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long;
Aids:
protection material, slipping safety device inner decking, tooling WZ 5382 step lifting device, tooling GO6815 Y1, tooling WZ 5385 torque wrench for 150 Nm
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12.2.11
506NCE_EN_FM3
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Change of handrail drive sprocket of traction wheel drive system
NEWEL LOWER LANDING
PASSENGER LINE HANDRAIL DRIVE UNIT NEWEL LOWER LANDING
ANTISTATIC ROLLER
RETURN LINE
11.1 11.2 11.2.1 11.2.1.1 11.2.1.2
Preparation of safety measurements see page 3, points 1.1 - 1.7. Removal of interior panels. Dismantling of complete inner decking. Removal of fastening screws . Taking out of inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382 if the inner decking is provided with an electric connection. 11.2.1.3 Disconnect electric connection on both sides of inner decking and put decking carefully down. inner decking
Copyright 1999, OTIS GmbH Berlin
safety slipping device WZ 5382
holder
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Page:
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Date:
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(Continuation) Change of handrail drive sprocket of traction wheel drive system 11.3 11.3.1 11.3.2 11.3.2.1
Remove 5 steps. Removal of step guard in the lower landing. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle centre (each left and right side), mark step and step axle, take them out and put them aside. 11.3.2.2 Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 10.3.2.1.
Copyright 1999, OTIS GmbH Berlin
11.4 11.4.1 11.4.2
Removal of further 5 steps. Run step band with the revision control (10 steps at 2 straight steps resp. 12 steps at 3 straight steps on the landing). Removal of 5 steps, see point 10.3.2.
10.5 10.5.1 10.5.2 10.5.3
Removal of straight skirt panel in the area of handrail drive. Loosen screw connections on the upper and lower part of the fastening plate. Loosen T-screws on the skirt panel. Take out and put down skirt panel.
skirt panel skirt panel
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Page:
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(Continuation) Change of handrail drive sprocket of traction wheel drive system 11.5 11.6 11.6.1 11.6.2 11.6.3 11.6.4
Run open step band by means of revision control in the area of handrail drive and turn off control switch. Removal of drive sprocket (1 tooth in vertical position in the chain link). Remove a part of step roller rail in return-run. Loosen handrail pressure roller chain. Remove fastening screw and spacer (secure spacer between drive sprocket and support against loss). Lift up drive sprocket and take out drive sprocket.
drive sprocket
fastening plate remains on truss
Copyright 1999, OTIS GmbH Berlin
9,3 +0,6
fastening bolt torque= 150 Nm HANDRAIL PRESSURE
127 ± 1 mm company private
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Copyright 1999, OTIS GmbH Berlin
(Continuation) Change of handrail drive sprocket of traction wheel drive system 11.7
Installation of drive sprocket and handrail drive in reverse order .
11.8
Assembly of skirt panel in reverse order .
11.9
Installation of steps in reverse order .
11.10
Installation of inner decking in reverse order .
11.11
Function test.
11.12
Final works see page 3, points 2.1 to 2.6.
Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long;
Aids:
protection material, slipping safety device inner decking, tooling WZ 5382 step lifting device, tooling GO6815 Y1, tooling WZ 5385 torque wrench for 150 Nm
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Field Method Manual Repair Escalator OTIS 506 NCE
12.2.12
506NCE_EN_FM3
Sect.:
12.2
Page:
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Date:
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Change of handrail pressure roller chain of traction wheel drive system
NEWEL LOWER LANDING
PASSENGER LINE HANDRAIL DRIVE UNIT NEWEL LOWER LANDING
ANTISTATIC ROLLER
RETURN LINE
Copyright 1999, OTIS GmbH Berlin
7± 12
1
HANDRAIL PRESSURE ROLLER CHAIN
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Page:
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Date:
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(Continuation) Change of handrail pressure roller chain of traction wheel drive system 12.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
12.2 12.2.1 12.2.1.1 12.2.1.2
Removal of interior panels. Dismantling inner decking. Removal of fastening screws . Taking out of inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382 if the inner decking is provided with an electric connection. 12.2.1.3 Disconnect electric connection on both sides of inner decking and put decking carefully down.
inner decking
safety slipping device WZ 5382
Copyright 1999, OTIS GmbH Berlin
holder
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12.2
Page:
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Date:
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(Continuation) Change of handrail pressure roller chain of traction wheel drive system 12.3 12.3.1 12.3.2 12.3.2.1
Remove 5 steps. Removal of step guard in the lower landing. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle centre (each left and right side), mark step and step axle, take them out and put them aside. 12.3.2.2 Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 10.3.2.1.
Copyright 1999, OTIS GmbH Berlin
12.4 12.4.1 12.4.2
Removal of further 5 steps. Run step band with the revision control (10 steps at 2 straight steps resp. 12 steps at 3 straight steps on the landing). Removal of 5 steps, see point 10.3.2.
12.5 12.5.1 12.5.2 12.5.3
Removal of straight skirt panel in the area of handrail drive. Loosen screw connections on the upper and lower part of the fastening plate. Loosen T-screws on the skirt panel. Take out and put down skirt panel.
skirt panel skirt panel
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(Continuation) Change of handrail pressure roller chain of traction wheel drive system 12.6 12.6.1
Disassembly of handrail pressure roller chain. Loose pressure roller chain via tension spring. ( consider adjusting dimension) Put down mounting dimension on the fastening points. Loose inner bolts are guides for position of handrail pressure chain. Loose both thread bars and take out handrail pressure chain.
12.6.2 12.6.3 12.6.4
thread bars
HANDRAIL PRESSURE ROLLER CHAIN
Note: These bolts are guides for position of handrail pressure roller chain Please pay attension to clearence between handrail / handrail pressure roller chain and step chain
thread bars
Copyright 1999, OTIS GmbH Berlin
127 ± 1 mm
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(Continuation) Change of handrail pressure roller chain of traction wheel drive system
Copyright 1999, OTIS GmbH Berlin
12.7
Disassembly the roller(s). (applies to change of roller(s)
12.8
Assembly of skirt panel in reverse order .
12.9
Installation of steps in reverse order .
12.10
Installation of inner decking in reverse order .
12.11
Function test.
12.12
Final works see page 3, points 2.1 to 2.6. Tooling: standard maintenance tooling
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Field Method Manual Repair Escalator OTIS 506 NCE
12.2.13. 13.1
506NCE_EN_FM3
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Change of poly-V-belt Preparation of safety measurements, see page 3, points 1.1 - 1.7.
13.2 Removal of interior panels. 13.2.1 Remove straight inner decking in the area of handrail drive. 13.2.1.1 Remove fastening screws. 13.2.1.2 Take out inner decking with tooling WZ 5385 and secure against slipping with tooling 5382, if the inner decking is provided with a lighting. 13.2.1.3 Loose electric connection on both sides of inner decking and put inner decking carefully down.
plastic profile
inner decking tooling WZ 5385
tooling WZ 5382
Copyright 1999, OTIS GmbH Berlin
clamp
screw M4
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(Continuation) Change of poly-V-belt
Removal of 5 steps. Remove step guard in the lower landing. Remove first step. Lift snap pin by means of step lifting device GO 6815 Y1, move step axle bushing to axle center (each left and right side), mark, take out and put down step. 13.3.2.2 Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, as mentioned under point 13.3.2.1.
Copyright 1999, OTIS GmbH Berlin
13.3 13.3.1 133.3.2 13.3.2.1
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(Continuation) Change of poly-V-belt 13.4
Run open step band in the area of handrail drive by means of revision control and turn off control switch.
13.5 13.5.1 13.5.2 13.5.3
Removal of straight skirt panel in the area of handrail drive. Loosen screw connection on the upper and lower part of fastening plate. Loosen T-screw on the skirt panel. Take out and put down skirt panel.
skirt panel
Copyright 1999, OTIS GmbH Berlin
step
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(Continuation) Change of poly-V-belt 13.6 13.6.1
Removal of poly-V-belt. Loosen pressure roller carrier via the adjusting screw outside the red marking.
adjusting screw for height adjustment
red marking
Copyright 1999, OTIS GmbH Berlin
pressure roller carrier
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(Continuation) Change of poly-V-belt 13.6.2 13.6.3
Loosen poly-V-belt via the pressure spring. Remove thread bushing, take poly-V-belt from the rollers and pull out between pressure roller carrier and handrail. washer distance max. 0,2 mm in tensioned condition
turn right to release pressure spring turn left to tighten pressure spring
pressure roller carrier
thread bushing
Copyright 1999, OTIS GmbH Berlin
handrail drive
poly-V-belt
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(Continuation) Change of poly-V-belt
13.7
Installation of poly-V-belt.
13.8
Assembly of skirt panel in reverse order of point 13.5.
13.9
Installation of steps in reverse order of point 13.3.
13.10
Installation of straight inner decking in reverse order of point 13.2.
13.11
Function test
13.12
Final works see page 3, points 2.1 to 2.6.
Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long;
Aids:
Slipping safety device inner decking, tooling WZ 5382, step lifting device GO6815 Y1, tooling WZ 5385
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12.2.14
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Change of handrail drive unit handrail drive length compensation device
14.1
Preparation of safety measurements, see page 3, points 1.1 - 1.7.
14.2 14.2.1 14.2.1.1 14.2.1.2
Remove inner decking and skirt panel. Remove straight inner decking in the area of handrail drive. Remove fastening screws. Take out inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382, if the inner decking is provided with a lighting. 11.2.1.3 Loosen electric connections on both sides of inner decking and put inner decking carefully down. plastic profile
inner decking tooling WZ 5385
Copyright 1999, OTIS GmbH Berlin
clamp
tooling WZ 5382
screw M4
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(Continuation) Change of handrail drive unit 14.3 14.3.1 14.3.2 14.3.2.1
Remove 5 steps. Remove step guard in the lower landing. Remove first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them away. 14.3.2.2 Turn on main switch, run step band with the revision control by each one step and dismount steps 2 - 5, see point 14.3.2.1. 14.4 14.4.1
Copyright 1999, OTIS GmbH Berlin
14.4.2
Remove further 5 steps. Run step band with the revision control (10 steps at 2 flat steps resp. 12 steps at 3 flat steps on the landing). Removal of 5 steps, see point 14.3.2.
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(Continuation) Change of handrail drive unit 14.5 14.6 14.6.1 14.6.2 14.6.3
Run open step band by means of revision control to the area of handrail drive and tun off control switch. Dismantling of straight skirt panel in the area of handrail drive. Loosen screw connection on the upper and lower part of the fastening plate. Loosen the T-screws on the skirt panel. Take out and put down skirt panel.
skirt panel
step
14.7 14.7.1
Remove handrail drive unit. Mark handrail drive on the length compensation and loosen it. handrail drive
length compensation
Copyright 1999, OTIS GmbH Berlin
fastening screw
pressure roller carrier
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(Continuation) Change of handrail drive unit
14.7.2 14.7.3 14.7.4 14.7.5
Lower pressure roller carrier via the adjusting screw (consider marking). Take rollers out of bearing. Remove support for handrail guide on the handrail drive unit. Pull out handrail between the roller rows.
pressure roller carrier
lower/adjust red marking
Copyright 1999, OTIS GmbH Berlin
support for handrail guide
handrail
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(Continuation) Change of handrail drive unit 14.7.6 14.7.7
Loose 3 bolt fastenings and tighten locking screw (nut must remain on the bolt). Pull handrail drive in up-direction, tighten locking screw, take off toothed belt from wheel, unscrew nuts and take out handrail drive.
bolt fastening nuts
Copyright 1999, OTIS GmbH Berlin
locking screw
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(Continuation) Change of handrail drive unit 14.8 14.8.1
Copyright 1999, OTIS GmbH Berlin
14.8.2 14.8.3
Installation of new handrail drive. Put in new handrail drive and put drive on the fastening bolt, unscrew nuts by some rotations to avoid slipping of handrail drive. Put on toothed belt and tighten nuts by hand. Loose locking screws and let down handrail drive in direction of upper landing (belt tension by dead weight), tighten nuts and carry out thumb test (10 mm pressure play).
14.8.4 14.8.5 14.8.6 14.8.7
Put in handrail between the roller rows. Adjust pressure roller carrier set according to instruction. Installation of support and guide. Adjust length compensation device according to instruction (attachment).
14.9
Installation of skirt panel in reverse order of point 14.6.
14.10
Installation of steps in reverse order of points 14.3 to 14.4.
14.11
Install inner decking in reverse order of point 14.2.
14.12
Final works see page 3, points 2.1 - 2.6. Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long;
Aids:
Slipping safety device for inner decking, tooling WZ 5382 step lifting device GO6815 Y1, tooling WZ 5385
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(Continuation) Change of handrail drive unit Attachm.
1.
Adjusting instruction for handrail drive unit
Adjustment of toothed belt - Release of pressure rollers (C). - Release of handrail guiding profile attachment (F). - Slightly unscrewing of (A) and (B). - Shifting of linear handrail drive in lower landing direction to tense the toothed belt. - One side of the belt has to be deflected roughtly 10 mm by a normal human hand pressure. - Fixing of the linear handrail drive position with (A). - Fixing of the screw positions at the C-profile with (B). - Attachment of handrail guiding profile (F). - Tensioning of pressure rollers (C).
Copyright 1999, OTIS GmbH Berlin
2.
Adjustment of poly-V-belt - Tensioning of pressure spring with (D), until it´s no longer possible to move the distance ring (E). - Start the escalator into UP-direction for a few minutes (2 Min.). - Control the adjustment as described before. - Fixing of adjustment.
3.
Adjustment of pressure roller carrier - Tensioning of pressure spring with (C) until the red marking on the vane is over the top of the linear handrail drive box. - Checking the handrail driving force. - Correction of the pressure spring tension if necessary. company private
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Change of a roller of roller bow of linear belt handrail drive system
15.1 15.2 15.2.1 15.2.1.1 15.2.1.2
Preparation of safety measurements see page 3, points 1.1 - 1.7. Removal of inner decking and skirt panel. Remove straight inner decking in the area of roller bow. Remove fastening screws. Taking out of inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382, if the inner decking is provided with a lighting. 15.2.1.3 Loosen electric connection on both sides of inner decking and place inner decking carefully down.
inner decking tooling WZ 5385
clamp
tooling WZ 5382
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versionstainless steel
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(Continuation) Change of a roller of roller bow of linear belt handrail drive system 15.3 15.3.1 15.3.2 15.3.2.1
Removal of 5 steps. Remove step guard in the lower landing. Remove first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them away. 15.3.2.2 Turn on main switch, run step band with the revision control by each one step and remove steps 2 - 5, see point 12.3.2.1.
15.4 15.4.1 15.4.2 15.4.3
Remove straight skirt panel in the area of roller bow. Loosen screw connections on the upper and lower part of the fastening plate. Loosen T-screws on the skirt panel. Take out and put down skirt panel.
Copyright 1999, OTIS GmbH Berlin
skirt panel
step
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(Continuation) Change of a roller of roller bow of linear belt handrail drive system 15.5
Run open step band in the area of roller bow by means of revision control and turn off control switch.
15.6 15.6.1 15.6.2
Remove roller on the length compensation device. Loose fastening points, move length compensation upwards and fasten it. Remove safety elements and take off roller.
handrail guide roller
Copyright 1999, OTIS GmbH Berlin
new version
15.7 15.7.1 15.7.2 15.7.3
antistatic roller old version
old version
Installation of roller on the length compensation device. Clean and lubricate slightly axle. Install roller and safety elements. Loosen length compensation and adjust according to instruction.
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(Continuation)
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15.8 15.8.1 15.8.2
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Change of a roller of roller bow of linear belt handrail drive system
Remove roller on firm bow. Remove fastening units and take off roller. Install and fasten new roller.
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(Continuation) Change of a roller of roller bow of linear belt handrail drive system 15.9 15.9.1 15.9.2
Remove handrail guide roller resp. antistatic roller. Remove fastening units and take out roller. Install and fasten new roller. Remark: Adjust length compensation according to attached instruction. antistatic roller new version
antistatic roller old version
handrail guide roller old version
Copyright 1999, OTIS GmbH Berlin
handrail guide roller new version
15.10 15.11 15.12 15.13 15.14
Install skirt panel in reverse order of point 15.4. Install steps in reverse order of point 15.3. Install inner decking in reverse order of point 15.2. Function test Final works see page 3, points 2.1 - 2.6. Tooling: Aids:
Standard maintenance tooling wrench SW 13, 30 cm long Slipping safety device for inner decking, tooling WZ 5382 step lifting device GO6815 Y1, tooling WZ 5385 company private
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(Continuation) Change of a roller of roller bow Attachm. Adjusting instruction for handrail length compensation
= +5mm
length compensation
Copyright 1999, OTIS GmbH Berlin
10 mm 1.
All rollers in the roller bow must be in line. The handrail must run straight through the track system as seen from above.
2.
The handrail support roller bows (A) rest on fastening screws (B). The height is adjusted by adjusting the entire unit with the pressure bolts (C). The handrail has to run straight into the fixed guidence, respectively, into the handrail drive.
3.
Roller bow (D) adjustment: Loose hexagon nut (E). Do not Unscrew the Nut of the Guiding bolt (G). Run the escalator downwards about 2000 mm. (Handrail raises the roller bow). Run the escalator upwards about 2000 mm (Handrail buckles, roller bow lowers). Tighten hexagon nuts (E) at this point. The handrail must run loosely through the entire system and may not be pretensioned at any point. This adjustment is correct when the play on the handrail at the newel is + 5 mm on the length of the handrail (F) and the handrail can be pulled off the rollerbow (D) approx. 10 mm after upward running. Otherwise adjust the roller bow (D) upwards in 5 mm steps and check the play at the newel after each adjustment. company private
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12.2.16
16.1
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Change of a roller of roller bow of traction wheel drive system Preparation of safety measurements see page 3, points 1.1 - 1.7.
16.2 15.2.1 16.2.1.1 16.2.1.2
Removal of inner decking and skirt panel. Remove straight inner decking in the area of roller bow. Remove fastening screws. Taking out of inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382, if the inner decking is provided with a lighting. 16.2.1.3 Loosen electric connection on both sides of inner decking and place inner decking carefully down.
inner decking tooling WZ 5385
clamp
tooling WZ 5382
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(Continuation) Change of a roller of roller bow of traction wheel drive system Removal of 5 steps. Remove step guard in the lower landing. Remove first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them away. 16.3.2.2 Turn on main switch, run step band with the revision control by each one step and remove steps 2 - 5, see point 16.3.2.1.
Copyright 1999, OTIS GmbH Berlin
16.3 16.3.1 16.3.2 16.3.2.1
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(Continuation) Change of a roller of roller bow of traction wheel drive system 16.4 16.4.1 16.4.2 16.4.3
Remove straight skirt panel in the area of roller bow. Loosen screw connections on the upper and lower part of the fastening plate. Loosen T-screws on the skirt panel. Take out and put down skirt panel.
skirt panel
view B
skirt panel
view A
view B
view A
Copyright 1999, OTIS GmbH Berlin
holder
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(Continuation) Change of a roller of roller bow of traction wheel drive system
16.5
Run open step band in the area of roller bow by means of revision control and turn off control switch.
16.6 16.6.1 16.6.2
Remove roller on the length compensation device and roller bow. Loose fastening points, move length compensation upwards and fasten it. Remove safety elements and take off roller.
16.7 16.7.1 16.7.2 16.7.3
Installation of roller on the length compensation device. Clean and lubricate slightly axle. Install roller and safety elements. Loosen length compensation and adjust according to instruction.
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(Continuation) Change of a roller of roller bow of traction wheel drive system 16.9 16.9.1 16.9.2
Remove handrail guide roller or antistatic roller. Remove fastening units and take out roller. Install and fasten new roller. Remark: Adjust length compensation according to attached instruction.
handrail guide roller
antistatic roller
Copyright 1999, OTIS GmbH Berlin
handrail monitoring device
16.10 16.11 16.12 16.13 16.14
Install skirt panel in reverse order of point 16.4. Install steps in reverse order of point 16.3. Install inner decking in reverse order of point 16.2. Function test Final works see page 3, points 2.1 - 2.6. Tooling:
Standard maintenance tooling wrench SW 13, 30 cm long
Aids:
Slipping safety device for inner decking, tooling WZ 5382 step lifting device GO6815 Y1, tooling WZ 5385 company private
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(Continuation) Change of a roller of roller bow of traction wheel drive system Attachm. 1. 2. 3. 4.
Adjusting instruction for handrail length compensation Put escalator in operation in down direction. Set escalator out of function. Test handrailplay (F) on the newel bow. Test handrailplay (10+5 mm) on the handrail lenght compensation.
traction wheel drive system
= 5mm
Copyright 1999, OTIS GmbH Berlin
10+5 mm
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Change of safety equipments
17.1
Change of main drive chain control contact
17.1.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
17.1.2. Remove the contact 17.1.2.1 Remove fastening screws, take off contact and basic plate. 17.1.2.2. Disconnect connection wires. 17.1.3 Install the contacts 17.1.3.1 Connect wires and new contact. 17.1.3.2 Adjust contact according to instruction. 17.1.4 Function test 17.1.4.1 Test function 17.1.4.1.1 Move drive chain control contact upwards and arrest it. 17.1.4.1.2 Turn on main switch and start escalator via the revision control. Escalator must not start. 17.1.4.1.3 Set back drive chain control contact and start again. Escalator must start. 17.1.4.1.4 Turn off main switch. 17.1.5
Final works see page 3, points 2.1 - 2.6. Tooling:
tension box
adjusting instruction
Copyright 1999, OTIS GmbH Berlin
BDC / S28
24 mm
Standard maintenance tooling
(max. 2 mm)
basic plate
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17.2
Change of skirt panel safety contact (RHSSU; LHSSU; RHSSL; LHSSL)
17.2.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
17.2.2
Removal of bended inner decking and skirt panel.
plastic profile
inner decking
inner decking
tooling WZ 5385
clamp
screw M4
tooling WZ 5382
holder
versionguardian versionstainless steel
Copyright 1999, OTIS GmbH Berlin
skirt panel
skirt panel
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(Continuation) Change of skirt panel safety contact 17.2.3 Remove contact 17.2.3.1 Disconnect contact and connection wires 17.2.4 Connect wires and the new contact. 17.2.4.1 Adjustment of contact according to instruction.
skirt panel safety contact
Copyright 1999, OTIS GmbH Berlin
17.2.5 Function test 17.2.5.1 Turn on main switch, interrupt switch and start escalator via the revision control. Escalator must not start. 17.2.5.2 Set switch back and start again. Escalator must start. 17.2.5.3 Turn off main switch. 17.2.6
Erection of skirt panel and inner decking in reverse order.
17.2.7
Final works see page 3, points 2.1 - 2.6.
Tooling:
Standard maintenance tooling
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17.3
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Change of broken step- & chain wheel control contact (RSSU; RSSL)
17.3.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
17.3.2 17.3.2.1
Preparation for change Removal of step guard on the tension carriage in the lower landing.
17.3.2.2 Remove of 2 steps by means of step tooling. 17.3.2.2.1 Remove first step. 17.3.2.2.2 Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them away. 17.3.2.2.3 Turn on main switch, run step band with the revision control by each one step and remove step 2, see point 17.3.2.2.2. 17.3.2.2.4 Run open step band in the area of contact with the revision control. 17.3.2.2.5 Turn off main switch. 17.3.3 17.3.3.1 17.3.3.2 17.3.3.3 17.3.3.4
Change of contact Removal of contact and connection wires. Connect wires on the new contact. Install contact. Adjustment according to instruction.
17.3.4 17.3.4.1 17.3.4.2
17.3.4.4 17.3.4.5 17.3.4.6 17.3.4.7
Function test Turn axle out of starting position. Turn on main switch and start escalator with the revision control. Escalator must not start. Turn axle back in starting position and start again. Escalator must start. Run open step band to the lower landing. Turn off main switch. Install steps in reverse order of point 17.3.2.2. Install guard.
17.3.5
Final works see page 3, points 2.1 - 2.6.
Copyright 1999, OTIS GmbH Berlin
17.3.4.3
Tooling: Aids:
Standard maintenance tooling Step lifting device GO6815 Y1
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(Continuation) Change of broken step- & chain wheel control contact
adjusting instruction RSSL/ S20
RSSU / S10 3 mm 3 mm
3 mm
3 mm 3 mm
3 mm
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Field Method Manual Repair Escalator OTIS 506 NCE
17.4
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Change of step chain roller monitoring switch (LHCRMS;RHCRMS)
17.4.1
Preparation of safety measurements see page 3, points 1.1 - 1.7.
17.4.2 17.4.2.1
Preparation for change Removal of step guard on the tension carriage in the lower landing.
Copyright 1999, OTIS GmbH Berlin
17.4.2.2 Remove 2 steps by means of step tooling. 17.4.2.2.1 Remove first step. 17.4.2.2.2 Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them away. 17.4.2.2.3 Remove second step, as described above. 17.4.2.2.3 Run open step band in the area of contact with the revision control. 177.4.3 17.4.3.1 17.4.3.2 17.4.3.3 17.4.3.4 17.4.3.5
Change of contact Removal of contact. Disconnect connection wires from contact. Connect wires on the new contact. Install contact. Adjustment of contact (according to instruction).
17.4.4 17.4.4.1 17.4.4.2
Function test Interrupt contact. Turn on main switch and start escalator via the revision control. Escalator must not start.
17.4.4.3
Set back contact and start again. Escalator must start.
13.4.4.4 13.4.4.5
Run open step band to the lower landing. Turn off main switch.
13.4.5
Install steps in reverse order of points 17.4.2.1, 17.4.2.2.1 and 17.4.2.2.2.
13.4.6
Final works see page 3, points 2.1 - 2.6.
Tooling:
Standard maintenance tooling
Aids:
Step lifting device GO6815 Y1
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(Continuation) Change of step chain roller monitoring switch adjusting instruction LHCRMS / S95
Copyright 1999, OTIS GmbH Berlin
1 mm
RHCRMS / S94 1 mm
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Field Method Manual Repair Escalator OTIS 506 NCE
Copyright 1999, OTIS GmbH Berlin
17.5
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Change of handrail entry device (RHSL; LHSL; RHSU; LHSU)
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(Continuation) Change of handrail entry device 17.5.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
17.5.2 17.5.2.1 17.5.2.2 17.5.2.3
Removal of inner side of entry box. Remove clipped plastic parts on the entry box. Loosen bolt connection on the front side of glass panel. Take out clipped inner shell (pull in direction of floor plate and newel).
17.5.3 17.5.3.1 17.5.3.2 17.5.3.3 17.5.3.4
Change of contact Disconnect clipped in contact and pull it out laterally. Disconnect connection wires. Connect wires on new contact. Install new contact until tight fitting is reached.
old version plastic covering deflector outside deflector inside
Copyright 1999, OTIS GmbH Berlin
bolt connection on the glass panel
safety contact
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(Continuation) Change of handrail entry device moulding
new version clip fastening bolt nut/washer clip
clip fastening bolt M8x25
front
clip
link
clip
chim hexagon socket
cover
Copyright 1999, OTIS GmbH Berlin
17.5.4
switch
handrail
front
Install inner side of entry box in reverse order of point 17.5.2.
17.5.5 17.5.5.1 17.5.5.2 17.5.5.3
Function test Turn on main switch. Press handrail entry guard on entry box. Set escalator via key switch into function. Escalator must not start. 17.5.5.4 Release handrail entry device and start again. Escalator must start. 17.5.5.5 Stop escalator via stopp-button. 17.5.6
Final works see page 3, points 2.4 - 2.6. Tooling:
Standard maintenance tooling company private
OTIS
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17.6
Change of broken step chain device (LBC; RBC)
17.6.1
Preparation of safety measurements see page 3, points 1.1 - 1.4 and 1.6 - 1.7.
17.6.2
Remove step guard.
17.6.3 17.6.3.1 17.6.3.2 17.6.3.3 17.6.3.4 17.6.3.5
Change of contact Remove contact. Disconnect wires from contact. Connect wires on the new contact. Install contact. Adjustment of contact (see instruction).
17.6.4 Function test 17.6.4.1 Interrupt and arrest contact. 17.6.4.2 Turn on main switch and start escalator with revision control. Escalator must not start. 17.6.4.3 Set back contact and start again. Escalator must start. 17.6.4.4 Turn off main switch. 17.6.4.5 Install step guard. 17.6.5
Final works see page 3, points 2.1 and 2.3 - 2.6.
Copyright 1999, OTIS GmbH Berlin
Tooling:
Standard maintenance tooling
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(Continuation) Change of broken step chain device
adjusting instruction
1 mm
identification old/new LBC / S15 RBC / S14
Copyright 1999, OTIS GmbH Berlin
return button
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17.7
Change of comb plate safety device (LCSU; RCSU; LCSL; RCSL)
17.7.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
17.7.2 17.7.3 17.7.4
Remove bended inner decking in the corresponding landing. Take out inner decking with tooling WZ 5385 and secure it against slipping with tooling 5382, if provided with lighting. Disconnect electric connection on both ends of inner decking.
17.7.5 17.7.5.1 17.7.5.2 17.7.5.3 17.7.5.4
Change of contact Dismantle contact and the connection wires. Connect wires on the new contact. Install contact. Adjustment of contact according to instruction.
Copyright 1999, OTIS GmbH Berlin
17.7.6 Function test 13.7.6.1 Turn on main switch. 17.7.6.2 Interrupt contact and start escalator via key switch (upper landing in down direction, lower landing in up-direction). Escalator must not start. 17.7.6.3 Set back contact and start again. Escalator must start. 17.7.6.4 Turn off main switch. 17.7.7
Installation of inner decking in reverse order of points 17.7.2 - 17.7.6.
13.7.8
Final works see page 3, points 2.3 - 2.6.
Tooling:
Standard maintenance tooling
Aids:
Tooling 5382, tooling WZ 5385
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(Continuation) Change of comb plate safety device old version T-screw M8x20 with nut and washer M8 screws M6x10
holder
safety switch
holder toothed lockwasher A4,3
washers A4,3 screws M4x35
adjusting instruction
0,5
identification old / new LCSL=S16 RCSL=S17
identification old / new LCSU / S1 RCSU/ S 2
T-screw M8x20 with nut and washer M8 holder
Copyright 1999, OTIS GmbH Berlin
safety switch 0,5
toothed lockwasher A4,3
washers A4,3
screws M4x35 company private
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(Continuation) Change of comb plate safety device new version
new version vertical and horizontal
new version vertical
143 mm
M4x35
M4x35
Copyright 1999, OTIS GmbH Berlin
0 mm
0,3 mm
0,3 mm
M6x25
0,3
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Field Method Manual
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Repair Escalator OTIS 506 NCE
12.2.18.
18.1
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Change of Skirt Panel Lighting Change of lighting (Change only at the damaged side)
18.1.1
Preparation of safety measurements see page 3, points 1.1-1.4 and 1.6-1.7 .
18.1.2
Switch off main switch and power supply (light)
18.1.3
Disassemble the inclining (inner deck) profile - Screw out screws and press inclining out of the keder - Lay out covering material at the step range of the inclining - Folding of the inclining and hook the inclining at the tool (hook) - Loosening of insert connection
old version inner decking
light covering fluorescent tubes
fluorescent lamp
tooling WZ 5385
fluorescent lamp Trafo
step
tube
defuser
skirt panel
Copyright 1999, OTIS GmbH Berlin
working sequence 1. Fix clip on tube 2. Bring tube with clip into position 3. Move clip into holder
1
holder
2
holder
3
holder
clip
clip
clip
Disassembly of lighting - Disassemble plastic cover - Move clip 2 aside - Disconnect and take out fluorescent tube (Attention: Do not break tube)
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(Continuation) Change of Skirt Panel Lighting
assembly new version
tapping screw B2,9x20 holder fluorescent lamp holder
inner decking
fluorescent lamp (length per specification)
snap fitting hook
diffuser
Copyright 1999, OTIS GmbH Berlin
diffuser
Note: two holderg devices per fluorescent lamp
cut out
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(Continuation) Change of Skirt Panel Lighting
intermittend skirt panel lighting skirt panel profile
bulb 18.1.4
Assembly of new fluorescent tube in reversal sequence
18.1.5
Assemble inclining
18.1.6
Function test
18.1.7
Remove covering material Tooling: Standard-tooling, tooling WZ 5385
Copyright 1999, OTIS GmbH Berlin
Auxiliary material:
Covering material (rags, rubber)
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18.2
Change of under step lighting in the area of lower resp. upper landing
18.2.1 18.2.2
Preparation of safety measurements see page 3, points 1.1 - 1.7. Turn off power supply (light).
18.2.3 18.2.3.1 18.2.3.2 18.2.3.2.1 18.2.3.2.1.1
Preparation for change Remove step guard on the tension carriage in the lower landing. Remove 2 steps by means of step tooling. Removal of first step. Lift snap pin by means of step lifting device, GO 6815 Y1, move step axle bushing to the axle center (each left and right side), mark step and step axle, take them out and put them aside. Turn on main switch, run step band with the revision control by one step and step 2 as mentioned under point 18.2.3.2.1. Run open step band in the area of lighting with the revision control. Turn off main switch.
18.2.3.2.2 18.2.3.3 18.2.3.4 18.2.3.5 18.2.3.5.1
Copyright 1999, OTIS GmbH Berlin
506NCE_EN_FM3
18.2.3.5.2
Change of under step lighting Loosen protection cover above the fluorescent tube and take out the tube. (Attention: avoid breakage). Installation of fluorescent tube in reverse order.
18.2.3.6
Turn on ligth switch and make function test of lighting.
18.2.3.7
Install steps in reverse order of point 18.2.3.2.
18.2.3.8
Install step guard.
14.2.3.9
Final works see page 3, points 2.1 - 2.6. Tooling:
Standard maintenance tooling
Aids:
Step lifting device GO6815 Y1
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(Continuation) Change of under step lighting
switch installed on the assembly plate in the upper landing cable
Copyright 1999, OTIS GmbH Berlin
lamp
plug
cable
fluorescent tube
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18.3
Change of traffic light
18.3.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
18.3.2
Turn off power supply (light).
18.3.3 18.3.3.1 18.3.3.2 18.3.3.3 18.3.3.4 18.3.3.5
Dismantling of traffic light. Loosen screw connection. Take off upper part. Loosen plug connection Loosen screw connection on lower part and take it off. Pull off plug connection.
direction sign outer decking
screw M 4x12
screw M 4x25
Copyright 1999, OTIS GmbH Berlin
screw M 4x25 screw M 4x12
plug
18.3.4 18.3.5 18.3.6
Install new part with printed circuit board in reverse order of point 18.3.3. Turn on power supply (light) and make function test. Final works see page 3, points 2.3 - 2.6. Tooling: Standard maintenance tooling company private
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18.4
Change of direction indicator with fluorescent tubes / engraved
18.4.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
18.4.2
Turn off power supply (light).
18.4.3 18.4.3.1 18.4.3.2 18.4.3.3
Dismantling of direction indicator Open covering Turn locking elements with key by 90 degree on both sides. Remove part in up-direction.
direction indicator
engraved
arrangement in landing area on the outer balustrade decking profile, right as per standard.
partition line fluorescent tubes
Copyright 1999, OTIS GmbH Berlin
locking in the holes of the cover.
18.4.4
Install new part in reverse order of point 14.4.3.
18.4.5
Turn on power supply (light) and make function test.
18.4.6
Final works see page 3, points 2.3 - 2.6. Tooling:
Standard maintenance tooling
Aids:
Long key company private
OTIS
Field Method Manual Repair Escalator OTIS 506 NCE
12.2.19.
506NCE_EN_FM3
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12.2
Page:
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Change of balustrade
19.1
Change of newel glass panel
19.1.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
19.1.2 Remove bended inner decking. 19.1.2.1 Remove screw connection. 19.1.2.2 Take out inner decking with tooling WZ 5385 and secure against slipping with tooling WZ 5382, if electric connection is available. 19.1.2.3 Loosen electric connections and put decking carefully down. 19.1.2.4 Remove plastic profile incl. holder profile. 19.1.3
Remove inner decking in the area of length compensation as mentioned under point 19.1.2.
plastic profile
inner decking
inner decking
tooling WZ 5385
clamp
screw M4
tooling WZ 5382
holder
versionguardian
Copyright 1999, OTIS GmbH Berlin
versionstainless steel
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(Continuation) Change of newel glass panel Removal of plastic profile
plastic profile inside plastic profile outside
holder
Copyright 1999, OTIS GmbH Berlin
holder
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(Continuation) Change of newel glass panel 19.1.4
Release the length compensation
19.1.5 19.1.5.1 19.1.5.2 19.1.5.3 19.1.5.4
Remove inner side of entry box Remove clipped in plastic covering Remove screw connection in the front side of entry box and glass panel. Take off inner shell of entry box in direction of floor plate and newel. Remove remaining screw connections, entry box and shim.
old version
bolt connection on the glass panel
plastic covering (deflector outside, inside) fastening nuts
bolt connection on the glass panel
Copyright 1999, OTIS GmbH Berlin
fastening nuts
safety switch
fastening screws handrail entry guard
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(Continuation) Change of newel glass panel
remains unchanged
shell outside
adjusting screw
shim
fastening bolt with rubber protecting tube
fastening points
remains unchanged fastening points
Copyright 1999, OTIS GmbH Berlin
skeleton inside
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(Continuation) Change of newel glass panel
entry device version-new
1 disassembly/assembly very carefully
deflector outside
deflector inside
2
Copyright 1999, OTIS GmbH Berlin
inner shell
nut/washer M4 do not remove!
moulding inside do not remove!
shell inside
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(Continuation) Change of newel glass panel
entry device version-new
3
moulding inside do not remove!
nut/washer M4 do not remove!
clip fastening bolt M10x50 with rubber protecting tube nut/washer M10 clip clip
fastening bolt M8x25 front plate
4
link clip
clip chim
Copyright 1999, OTIS GmbH Berlin
hexagon socket head cap screw M6x30
cover
switch
handrail guard insert guard
front plate
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Copyright 1999, OTIS GmbH Berlin
(Continuation) Change of newel glass panel 19.1.6
Remove handrail on the passenger line up to about 0,5 m behind the gap to the straight newel glass panel.
19.1.7
Remove plastic profile on the aluminium profile of newel bow (50 AHA 1) for the handrail guide up to joint in return-line.
19.1.8
Remove aluminium profile on the passenger line up to about 0,5 m behind the gap to the straight newel glass panel by means of hard wood and plastic hammer (remaining aluminium profile remains on the glass panel).
19.1.9
Loosen screw connection on the fishplate on the connection to the handrail return line (newel bow connection to straight return-line).
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(Continuation) Change of newel glass panel alu-profile bended
alu-profile passenger-line bended alu
plastic profile passenger-
alu-profile bended
alu-profile return-line
plastic profile return-line
handrail
Copyright 1999, OTIS GmbH Berlin
alu-profile bended
fishplate return-run
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(Continuation) Change of newel glass panel 19.1.10
Mark position of wedges, loosen wedges and take out carefully glass panel with the newel bow (clean the area when glass was broken).
torque
Nm M6
screw
Copyright 1999, OTIS GmbH Berlin
wedge
insert wedges during installation by means of hard wood and plastic hammer !
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Page:
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Date:
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(Continuation) Change of newel glass panel
Holder to keep glass panel in position (located near each end of glass panel) shims for height adjustment
alu-profile
Copyright 1999, OTIS GmbH Berlin
holder factory adjusted, do not change
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Copyright 1999, OTIS GmbH Berlin
(Continuation) Change of newel glass panel
19.1.11
Install new glass panel in reverse order of point 19.1.7 to 19.1.11
19.1.12
Install handrail by means of installation hook.
19.1.13
Install inner side of entry box in reverse order of point 19.1.5.
19.1.14
Adjust length compensation according to instruction.
19.1.15
Install inner decking in reverse order of points 19.1.2 to 19.1.3.
19.1.16
Final works see page 3, points 2.3 - 2.6.
Tooling:
Standard maintenance tooling
Aids:
hard wood, hook for handrail, tooling WZ 5365 / 66 / 67, slipping safety device, tooling WZ 5382
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19.2
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Change of straight glass panel in center part
19.2.1 19.2.2 19.2.2.1 15.2.2.2
Preparation of safety measurements see page 3, points 1.1 - 1.4. Remove inner decking (see page 112). Remove screw connection. Take out inner decking with tooling WZ 5385 and secure it against slipping with tooling WZ 5382, if electric connections are available. 19.2.2.3 Loosen electric connections and put down inner decking carefully. 19.2.3
Remove inner decking in the area of length compensation as mentioned under point 19.2.2.
19.2.4 19.2.5
Release the handrail. Remove handrail on the passenger line up to about 0,5 m behind the alu-profile-joint. Remove plastic handrailguide profile from the aluminium profile. Remove complete aluminium profile up to passenger line of glass panel by means of hard wood and plastic hammer, dismountage of spring (take care that spring does not get lost).
19.2.6 19.2.7
handrail alu-profile
spring
Copyright 1999, OTIS GmbH Berlin
plastic profile
19.2.8 19.2.9
19.2.10
Take off plastic profile from outer decking. Mark position of wedges, loose wedges (put fibre boards into glass supporting profile) and take out glass panel (when breakage occures, has the area to be cleaned). Install new glass panel in reverse order of points 19.2.6 to 19.2.9
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(Continuation) Change of straight glass panel in center part
Copyright 1999, OTIS GmbH Berlin
19.2.11 19.2.12 19.2.13 19.2.14
Installation of handrail by means of installation hook. Adjust handrail according to instruction. Install inner decking in reverse order of points 19.2.2 to 19.2.3. Final works see page 3, points 2.3 - 2.6. Tooling:
Standard maintenance tooling
Aids:
Hard wood, hook for handrail, tooling WZ 5365 / 66 / 67, safety slipping device, tooling WZ 5382
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19.3
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Change of newel plastic profile
19.3.1 19.3.2 19.3.2.1 19.3.2.1.1 19.3.2.1.2
Preparation of safety measurements see page 3, points 1.1 - 1.4. Change until joint in return-line Remove bended inner decking (see picture page 81). Remove screw connections. Take out inner decking and secure against slipping with tooling 5382, if electric connection is available. 19.3.2.1.3 Loosen electric connection and put inner decking carefully down. 19.3.2.2 19.3.2.2.1 19.3.2.2.2 19.3.2.2.3 19.3.2.2.4 19.3.2.2.5 19.3.2.2.6
Remove inner shell of handrail entry box (see pictures pages 83 and 84). Remove clipped in plastic coverings. Remove screw connection in front side of entry box frame and glass panel. Take off inner shell of entry box in direction floor plate and newel. Remove remaining screw connections, entry box frame and shim. Pull off handrail in the area of joint on the passenger line to joint return-line. Remove plastic halves from the aluminium profile.
Copyright 1999, OTIS GmbH Berlin
partition line on joint in return-line
19.3.2.2.7 Install new plastic profile by pressing by hand and possible fixing with hard wood and/or plastic hammer with slight strokes. 19.3.2.3 Pull on handrail by means of hook. 19.3.3.4 Install entry box in reverse order of point 19.3.3.2. 19.3.3.5 Install inner decking in reverse order of point 19.3.3.1. 19.3.3 Turn on main switch and make function test. 19.3.4 Final works see page 3, points 2.4 - 2.6. Tooling: Aids:
Standard maintenance tooling hard wood, hook for handrail tooling WZ 5365 / 66 / 67
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12.2.20
506NCE_EN_FM3
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12.2
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Change of operating panel (UL/LL)
20.1
Preparation of safety measurements see page 3, points 1.1 - 1.4.
20.2
Turn off power supply (light & secondary).
20.3
Change long operating panel (with skirt panel lighting) in the upper resp. lower landing.
upper landing
lower landing
20.3.1 20.3.1.1 20.3.1.2
Remove long operating panel Remove bended inner decking in the corresponding landing Put down carefully inner decking with lighting side and secure against slipping.
Copyright 1999, OTIS GmbH Berlin
plastic profile
clamp
inner decking
screw M4
tooling WT 5385
slipping safety device tooling WZ 5382
skirt panel
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Page:
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(Continuation) Change of operating panel (UL/LL)
20.3.1.3 20.3.1.4 20.3.1.5
Remove 2 screw connections on the housing of operating panel. Loosen protection cover from the housing. (Snap out connection). (Attention: Pull cable connection out of housing) Loosen plug and pull operating panel with cable ends to the front out of inner decking.
housing
protection cover
cable
snap connection
cable connection snap connection
holes for screw connection
Copyright 1999, OTIS GmbH Berlin
20.3.2
Install new operating panel in reverse order of points 16.3.1. Attention: data adjustment from old to new operating panel has to be done according to instruction "operating panel 506 NCE"
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(Continuation) Change of operating panel (UL/LL)
20.4
Change short operating panel (without skirt panel lighting) on the upper or lower landing.
upper landing
lower landing
20.4.1 20.4.1.1
Copyright 1999, OTIS GmbH Berlin
20.4.1.2 20.4.1.3 20.4.1.4
Remove short operating panel Remove bended inner decking in the corresponding landing, see point 20.3.1). Put down carefully inner decking with the front sight and secure against slipping. Remove fastening nuts from the threaded bolt. Loosen plug of cables and pull out operating panel with cable ends to the back. (Attention: Cover must not be removed).
20.4.2
Install new operating panel in reverse order of point 16.4.1. Attention: data adjustment from old to new operating panel has to be done according to instruction "operating panel 506 NCE"
20.5 20.6
Turn on power supply (light & secondary). Turn on main switch and make function test. (OTIS must appear on the display) Final works see page 3, points 2.4 - 2.6.
20.7
Tooling:
Standard maintenance tooling company private
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12.2.21 Replacement of stop switch in control device, upper landing and lower landing
Control Device upper landing with skirt panel lighting
without skirt panel lighting
stop button
lower landing without skirt panel lighting
Copyright 1999, OTIS GmbH Berlin
with skirt panel lighting
stop button
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(Continuation) Replacement of stop switch in control device, upper landing and lower landing 21.1 21.2. 21.3 21.4 21.5 21.6 21.7 21.8 21.9 21.10
Preparation of safety measurements see page 3, points 1.1 - 1.4. Disassembly the inclination, landing. Unscrew the fastening washers. Open the switch (take off the decking plate). Check the current in the wires. Replace the stop switch. Install the stop switch in the inclination. Assembly the inlination. Turn on main switch and make function test. Final works see page 3, points 2.3 - 2.6.
Tooling:
with skirt panel lighting
Standard maintenance tooling without skirt panel lighting
stop button
stop button
Copyright 1999, OTIS GmbH Berlin
washer / nut M6
rear side
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12.2.22 Replacement of key switch in control device, upper landing and lower landing
Control Device upper landing with skirt panel lighting
without skirt panel lighting key switch
lower landing
Copyright 1999, OTIS GmbH Berlin
with skirt panel lighting
without skirt panel lighting key switch
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(Continuation) Replacement of key switch in control device, upper landing and lower landing 22.1 22.2. 22.3 22.4 22.5 22.6 22.7 22.8 22.9 22.10 22.11 22.12 22.13
Preparation of safety measurements see page 3, points 1.1 - 1.4. Disassembly the inclination, landing. Unscrew the fastening washers. Disassembly the cap. Disassembly the holder. loosen the unlocking device. Unscrew the switch. Replace the switch. Adjust the switch in the inclination. Loosen the screw connection of switch, apply the cover and fasten the switch. Assembly the inclination. Turn on main switch and make function test. Final works see page 3, points 2.3 - 2.6.
Tooling:
Standard maintenance tooling without skirt panel lighting
with skirt panel lighting
Copyright 1999, OTIS GmbH Berlin
key switch
holder fr cap
washer / nut M6 screw M4
washer / nut M6
rear side washer / nut M8
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12.2.23 Replacement of LED in control device, upper landing
Control Device upper landing with skirt panel lighting
without skirt panel lighting
Copyright 1999, OTIS GmbH Berlin
LED
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(Continuation) Replacement of LED in control device, upper landing
23.1 23.2 23.3. 23.4 23.5 23.6 23.7 23.8 23.9 23.10
Preparation of safety measurements see page 3, points 1.1 - 1.4. Turn off power supply (light & secondary). Disassembly the inclination, landing. Disassembly the cable. Loosen the screw nut. Take out the LED. Replace the LED. Assemble the other way round. Turn on main switch and make function test. Final works see page 3, points 2.3 - 2.6.
Tooling:
Standard maintenance tooling without skirt panel lighting
with skirt panel lighting
LED
washer hex.nut M8 LED
Copyright 1999, OTIS GmbH Berlin
pins with cable
rear side
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12.2.24
506NCE_EN_FM3
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12.2
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Change of tension carriage
24.1 24.2. 24.2.1 24.2.2 24.2.2.1
Preparation of safety measurements see page 3, points 1.1 - 1.7. Remove 10 steps. Remove step guard in the lower landing. Remove first step. Lift snap pin with step lifting device GO 6815 Y1, move step axle bushing to axle center (each left and right side), mark step and step axle and take out step.
Copyright 1999, OTIS GmbH Berlin
24.2.2.2 Turn on main switch, run step band with the revision control by each one step and remove steps 2-10, as mentioned under point 1.2.2.1 24.3
Run open step band to the lower landing for removal of the tension carriage and turn off main switch.
24.4
Measure spring tension on the tension carriage and release tension carriage.
sliding block
pressure spring
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(Continuation) Change of tension carriage 24.5 24.5.1 24.5.2
Remove balustrade parts Remove bended inner decking on both sides on lower landing. Remove complete entry box of both sides on the lower landing. plastic profile
inner decking
inner decking
tooling WZ 5385
clamp
screw M4
tooling WZ 5382
holder
versionguardian
Copyright 1999, OTIS GmbH Berlin
versionstainless steel
plastic covering (deflector outside, inside)
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(Continuation) Change of tension carriage fastening nuts
bolt connection on the glass panel
bolt connection on the glass panel
fastening screws
safety switch fastening screws handrail entry guard shell outside
remains unchanged adjusting screw shims
fastening bolt with rubber protecting tube
Copyright 1999, OTIS GmbH Berlin
fastening points
remains unchanged skeleton inner side company private
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(Continuation) Change of tension carriage
entry device version-new
1 disassembly/assembly very carefully
deflector outside
deflector inside
2
Copyright 1999, OTIS GmbH Berlin
inner shell
nut/washer M4 do not remove!
moulding inside do not remove!
shell inside company private
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Page:
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(Continuation) Change of tension carriage
entry device version-new
3
nut/washer M4 do not remove!
moulding inside do not remove!
clip fastening bolt M10x50 with rubber protecting tube nut/washer M10 clip clip
fastening bolt M8x25 front plate
4
link clip
clip chim
Copyright 1999, OTIS GmbH Berlin
hexagon socket head cap screw M6x30
switch
switch
cover
handrail guard insert guard
front plate
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(Continuation) Change of tension carriage
24.5.3 24.5.4
Pull off handrail on one side. Pull off handrail from the balustrade on the lower landing on one side.
24.5.5 Remove glass panels on one side of lower landing. 24.5.5.1 Loosen profile to straight part of glass panel. 24.5.5.2 Loosen connections, take out glass panel. 24.6 24.7
Remove complete floor plate and angle profile on the lower landing. Remove safety bow on the tension carriage.
24.8
Opening of step chain Attention: never open chain without chain tension tooling ! Secure step chain in passenger- and return line. Remove chain locks on the step chains. Remove step chain from the tension carriage.
24.8.1 24.8.2 17.8.3 24.9 24.10
Disconnect broken step chain devices LBC and RBC. Remove upper angles on the left and right side of the tension carriage guide.
safety bow
upper fastening angle
Copyright 1999, OTIS GmbH Berlin
sliding block
fastening points pressure spring
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(Continuation) Change of tension carriage 24.11 24.11.1
Remove complete tension carriage. Installation of "A" frame chain fall support/s and mount lifting device with bevel according to load.
24.11.2
Fasten bevel on the U-profile of the tension carriage, take out and put it on a pallet. (secure against slipping !)
24.12
Installation of dismounted parts in reverse order.
24.13
Function test
24.14
Final works see page 3, points 2.1 - 2.6.
Copyright 1999, OTIS GmbH Berlin
Tooling:
Standard maintenance tooling right-angle grinder, drilling machine, drill bit 11 mm dia. ruler about 500 mm, chisel, hammer 1000 g, handspike 1 m ratchet and joints and 2 extensions 250 mm long, 2 step pin lifter, rope, "A" frame chain fall support, lifting device and bevel for 500 kg load, tooling for opening and closing the step chain, handrail-hook, tooling WZ 5385 (for taking out the inner decking)
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Repair Escalator OTIS 506 NCE
Sect.:
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Page:
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Date:
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12.2.25 Special Tooling Tooling No.
Description
Symbol
Tooling WZ 5363
Clamp for testing the friction in the handrail system.
Tooling WZ 5365
Hook for handrail assembly, passenger line.
Tooling WZ 5366 and WZ 5367
Hook for handrail assembly, return line (long hook, part 1) Hook for handrail assembly, return line (long hook, part 2) part 1 part 2
Copyright 1999, OTIS GmbH Berlin
Tooling WZ 5382
Tooling WZ 5384
Hook for inner decking with lighting (to keep in position during maintenance)
Tool for lubrication of step axle bushing
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Repair Escalator OTIS 506 NCE
Sect.:
12.2
Page:
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Date:
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(Continuation) Special Tooling Tooling No.
Tooling WZ 5385
Tooling WZ 5386
Tooling GO 27 BK 1
Copyright 1999, OTIS GmbH Berlin
Tooling GAA 27 BW 1
Tooling GAA 27 EZ
Description
Symbol
Tool to clip out diffuser at inner decking
Tool to clip out the outer decking
Metric feeler gauge to measure gaps between comb/step or step/step
Floorplate lifting device
Plattform to walk on step axles
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Field Method Manual
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Repair Escalator OTIS 506 NCE
Sect.:
12.2
Page:
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Date:
05 /99
(Continuation) Special Tooling
Copyright 1999, OTIS GmbH Berlin
Tooling No.
Description
Tooling GO 6815 Y1
Step pin lifter
Tooling 9704 CB1
Step chain assembly device
Tooling 9704 CC1
Step chain disassembly device
Tooling GBA 26201 M1
Controller lifting device
Symbol
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