34 0 5MB
3
4
PRE-HEAT RELAY
6
HEATING FLANGE
16ý 3200mm BK NSGAF™U
-1R3
STARTER BATTERY -1B1
-1E3
e
VEHICLE FRAME
STARTER BATTERY -1B2
STARTRELAY
86
30
-2F1 +AP/6.1
2,5ý rd
-XS70
87
87a
16
GENERATOR
10ý RD
-XKL30
FUSE TERMINAL 15 ADDITIONAL SWITCHING
2
20
+KB/5.11 1
-2K2.10
30 87 87a
IGNITION STARTER SWITCH
2,5ý rd
2
10ý bk
/-9F1:1 10ý BK
-2S1 FUSE GENERATOR ADDITIONAL SWITCHING
ART. 32 80 82
50a
15
7
30 30
5
1,5ý WH
-XS70
1
-2F6
5A
/-3F4:2
2
1,5ý bk
21
22
STARTER CUT-OFF FROM GEAR
-2K7
1,5ý vio/bk
86
30
87
85 87a 1,5ý vio/bk
86
-2K2
70A 85
85
86
-2K3
0,75ý bn
0,75ý rd
-XS90
16
-49XS1
12
70A
0,75ý rd
85 0,75ý bn
0,75ý gn
X1
CHARGE CONTROL -2H8
/-18XS8:A
-XS50
0,75ý rd
86
0,75ý bk
X2
(COCKPIT)
18
5
0,75ý gy/bk
-49XS1
13 0,75ý gy/bk
1,5ý 5800mm bk/ye
0,75ý BN
25ý 3600 BK NSGAF™U
/-13K1:85
-XS90
22
19
0,75ý gy/bk
-
0,75ý BN
0,75ý BN
Y
30 + +. + M
twice connected -
+ 50 -
GROUND CABLE
+. -
+ M
31
+KB/2.6
-1M8 EMERGENCY PUMP
3kW
B2+
70ý 450mm BK
-1E7 CHASSIS
-XKL31
7-
-1E9
-
D+ :
.
G
-2G8 GENERATOR
-
+KB/1.8
CHASSIS
1
2,5ý 6800 bu
2,5ý 6800 bn
.8
2,5ý bn
24V/7,5kW 95ý 600mmý BK NSGAF™U
50 30
-XKL31
1
-2K2
86
1
-XKL31
STARTER
20
0,75ý bn
-1M6
12VDC/110Ah
-1M8
50a
-1K8
.1
15
0,75ý bk
-1K4
12VDC/110Ah 70ý 200mm BK NSGAF™U
2
1,5ý wh
-XS30:9/
-
85
1
5A
30.2
PRE-HEAT SYSTEM
16ý 2150mm BK NSGAF™U
-XS2:10/
+
-X1A1
30.1
6ý RD
-1K5
-XKL30
2
0,75ý BN
.1
1,5ý bn
1
-XS30
1,5ý RD
14
-XS20
-XS30
2
2
1
2
50A
-X1A1
4ý RD
/-30A0-X1:39
.3
-1K3
1
6ý 5100mm BK/VIO
2 +
-1F4
1,5ý vio/bk
125A
1,5ý 4300mm BN
95ý 600mm BK NSGAF™U
1
1
2
1,5ý 4300mm RD
FUSE STARTER RELAY
-1F3
13
10ý RD 10ý RD
/-X7:2
50A
12
-XKL30
2
+KB/3.3 +KB/3.6
-XS30
1
-1F1
11 TERMINAL 15 ADDITIONAL SWITCHING
10ý RD
STARTER BOX MAIN-FUSE (TERMINAL 30)
10ý
95ý BK NSGAF™U
10 TERMINAL 15 ADDITIONAL SWITCHING
/-XKL30:2
FUSE PRE-HEATING STARTER
2
9 IGNITION STARTER SWITCH
-1A1
3700mm BK NSGAF™U
1
8 EMERGENCY PUMP
STARTER
BATTERY DISCONNECT SWITCH
-1S1
7
35ý 2600mm BK NSGAF™U
VEHICLE FRAME
5
70ý 2000mm BK NSGAF™U
2
1
28V/100A
2
/-XKL31:1 KL31
-1E1 CHASSIS
-1K3 +
PRE-GLOW RELAY
-1K4
86 - .3
30
85
SAFEGUARD STARTING RELAY
-XKL30 Tension voltage distributer central electric-3 -XKL31 Central ground central electric-3 -49XS1 Connector console / charge control -X1A1 Terminal plate starter box
86 87 .5 87a .5
85
-1K5 30
86 87 .6 87a .6
85
-XS30
30
START RELAY
Connector rear chassis / central electric-1
-XS50
Connector front chassis / central electric-1
-XS70 -XS90
Connector console / central electric-1 Connector console / central electric-2
TERMINAL 15 IGNITION RELAY
87 .13 87a .13
85
-2K3 30
-2K7
86 87 3.5 87a 3.5
85
86 .15
COOLING FAN RELAY (CAB ROOF) Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
85
GENERATOR
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
1/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.01
1
2
3
HAZARD WARNING LIGHT
AUXILIARY HEATING OPTION
4
24VOLT SOCKET
5
6
CAB GENERLIGHT ATOR RESERVE
7
VOLTAGE TRANSFORMER
8
12VOLT SOCKET
9
10
LOUDSPEAKER LEFT
RADIO
11 VOLTAGE SUPPLY ENGINE CONTROL
LOUDSPEAKER RIGHT
13
12
14
VOLTAGE SUPPLY TRANSMISSION CONTROL UNIT
16 VEHICLE LIGHTS HIGH BEAM / LOW BEAM
CAN-BUS COCKPIT
RESERVE
10ý RD
15
10ý RD
/-XKL30:4
-XKL30:2/ 10ý RD
10ý RD
-XKL30 10ý RD
FUSE 24VOLT SOCKET
10A
1
-3F4
+AP/6.1 2
-3F5
+AP/6.1
2
5A
A
1 +AP/6.1 2
1,5ý WH
FUSE AUXILIARY HEATING OPTION
FUSE ENGINE CONTROL
FUSE VOLTAGE 1 TRANSFORMER
-3F6 5A 1,5ý WH
1
FUSE ENGINE CONTROL
15A
2
1
FUSE TRANSMISSION CONTROL
15A
FUSE RESERVE
1
-5F3 2
7,5A
1,5ý rd
1,5ý rd
10ý RD
10ý RD
-5F2
-5F1
+AP/6.1 2
-5F4
2
7,5A
10ý RD
10ý RD
FUSE 1
CAN-BUS
2
2
2A
20A
-5F7
2
FUSE HIGH BEAM / LOW BEAM
1,5ý rd
1,5ý rd
1,5ý rd
1
1
-5F6 1,5ý rd
RADIO
-3A7
6
3
4
-11S2:1/
-49XS1:1/
-X7:9/
-X7:10/
13
-XS1:17/
12
5
-3XS7.1 -XS1:7/
11
3-
-XS1:8/
2
-XS1:18/
-XS110
1
-XS1:28/
-3XS7
OUT
12V (30) 6
1,5ý BU
GROUND 12V (15) 3 2
LSP2+
-
1,5ý BN
OUT
0,75ý 600 RD
+ (30) +(15)
IN
-2K7:_3/
14 1,5ý rd
-XS110
-18S7:4/
1,5ý rd
+AP/3.11
IN
1 +24V (15)
10ý RD
-3U6 VOLTAGE TRANSFORMER 24/12V 8A
7 +24V (30)
LSP2-
1,5ý rd
LSP1-
+KB/6.13
0,75ý 600 RK
15A
-3F3
FUSE 1 RESERVE
10ý RD
0,75ý 1590 RD
2
7,5A
FUSE CAB LIGHT
2
10ý RD
LSP1+
+AP/6.1
-3F2
1 +AP/6.1 2
10ý RD
0,75ý 1500 BK
1
-3F1
-XKL30
2
10ý RD
/-7F8:2
10ý RD
FUSE HAZARD WARNING LIGHT
0,75ý 900 VIO
-3X3 +
READING LIGHT
-X3H3
H
CAB LIGHT
1,5ý bn
-X3H3
-3H3 CAB LIGHT
H
3
2
0,75ý 900 VIO
1,5ý BN
1
-
24V
10ý RD
+AP/3.11
10ý RD
SOCKET
+KB/6.13
-X3H3 +
0,75ý 1300 YE/GN
1 1
10ý RD
-XS3S4 -3S4
2
CONTACT SWITCH
2
-XS3S4
+KB/6.3
LOUDSPEAKER LEFT
-3X7
+
12V/8A
-
-3L8 SOCKET
-
+AP/3.11
+
-
-3L9 LOUDSPEAKER RIGHT
1,5ý BN
1,5ý BN
0,75ý 1300 YE/GN
15
-XS110 0,75ý bn
-XKL31
1
-XKL31
1
1
-XKL31
-XKL31
1
-XKL31
1
-XKL31
1
-XKL31:2/
-XKL30 Voltage distributer central electric-3 -XKL31 Central ground central electric-3 -XS3S4 Connector door contact switch -X3H3 Connector cab light
/-XKL31:2
-XS110 -3X7 -3X7.1
Connector cab front / central electric-2 Connector front radio / central electric-3 Connector radio / loud speaker
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
2/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.02
1
2
FUEL FILTER HEATER OPTION
3
RESERVE CENTRAL LUBRICATION UNIT
4
5
6
SWITCH LIGHTS AIR CONDITION CONDENSER
SENSORS SUPPLY
10ý RD
7
DRIVER’S SEAT
8
9 BRAKE LIGHTS FENDER LEFT
ROTATING BEACON CAB
RADIO
10
11
BRAKE LIGHTS ENGINE HOOD LEFT
12
14 SUPPLY CONTROL VIA RELAY ECM
BRAKE LIGHTS FENDER RIGHT
BRAKE LIGHTS ENGINE HOOD RIGHT
10ý RD
10ý RD
13
10ý RD
15
16
CAN-BUS CR2033 FRONT CHASSIS
10ý RD
CAN-BUS CR2031 FRONT CHASSIS
10ý RD
-XKL30:2/
/-XKL30:2
-XKL30
-7F4
+AP/5.1
1
+AP/5.1
2A
+AP/5.1
2
7,5A
2
20A FUSE AIR CONDITION CONDENSER
2
-7F5
+AP/5.1
FUSE SWITCH LIGHTS
2
5A
10ý BK
10ý BK
-7F8
1
FUSE DRIVER’S SEAT
1,5ý bu
/-24F1:1
1
-8F1
1
-8F4
+AP/5.1 2
10A FUSE ROTATING BEACON
1,5ý bu
5A FUSE BRAKE LIGHTS
2
13
-XS40
1,5ý gy/wh
5
-XS120
+ -
I 0
X1
1
-8S4
14.9 14.9 19.12 521.025 596 426
X2 7
5BAR P SWITCH BRAKE PRESSURE
1,5ý gy
1
2
2
-8F9 15A FUSE CAN-BUS CR2033 2,5ý bk
2,5ý gy
+ +KB/4.14 1
0,75ý vio/bk
-XS40
14
8
0,75ý 200 bk/rd
-XKL31
2
X2
-8H5 +KB/3.16
X1
X1
X2
X2
-50A0:5/
-50A5:5/
-30A0-X1:34/
-30A0-X1:38/
3
0,75ý RD
-8H6 +KB/3.13
-11H9:X2/
2
X1
-8H4 +KB/3.16
-12H8:X2/
-XKL31
-XS102
4
-41H7:X2/
12 1,5ý bn
-XS101
4
-41H8:X2/
-XS100
X1 X2
BRAKE LIGHT ENGINE HOOD LEFT
+KB/3.16
-11H1:X2/
-8H3
+KB/8.14 X2 1,5ý BK
0,75ý 3400 GY
-XS103
3
0,75ý RD
-8H1
2,5ý bn
-XKL31
0,75ý 8800 GY
BRAKE LIGHT FENDER RIGHT
-XS104
ROTATING BEACON CAB
-XS30
4
0,75ý 3500 bk/rd
X1
2,5ý 5100 bn
-XS10
14
0,75ý 10000 bk/rd
1,5ý WS
-12H4:X2/
FUEL FILTER HEATING OPTION
-XS10
11
BRAKE LIGHT FENDER LEFT
1,5ý bn
-3U6:IN+24V(15)/
-25K5:30/
-8S1:9/
-R3:2/
-32S1:1/
-31XS2:2/
-32S4:1/
-XS100
-12H9:X2/
2,5ý 5100 bk/ye
2
15A FUSE CAN-BUS CR2033
1
0,75ý WH
-8S1
+AP/3.8
7
2
-8F7
7
ROTATING BEACON
DRIVER’S SEAT
1,5ý bn
-7R0
15A
1
0,75ý bk/rd
1,5ý bu
+KB/4.8
2
-8F6
-XS120
-7A7
1
FUSE ECM-RELAY
+AP/5.1
BRAKE LIGHT ENGINE HOOD RIGHT
-XS30
10ý BK 10ý BK
-12H5:X2/
6
7,5A 2 FUSE CENTRAL LUBRICATION UNIT
1
1
-7F3
87
87a
1,5ý Bu/wh
2,5ý bk/ye
2
1
30
10ý BK
0,75ý bu
20A
-7F2
+AP/5.1
+AP/5.1
FUSE SENSORS SUPPLY
0,75ý bu
1
10ý BK
6ý RD
SWITCH -2K3 LIGHTS 1.11
0,75ý bu
-7F1
10ý BK
0,75ý bu
FUSE FUEL FILTER HEATER OPTION
4
/-XKL31:2 -XKL31:1
-XS100 Connector operator’s cab rear / central electric-2 -XKL30 Voltage distributer central electric-3
-XS101 Connector rear chassis / brake light engine hood right
-XKL31 Central ground central electric-3 -XS10 Connector rear chassis / central electric-1 -XS30 Connector rear chassis / central electric-1
-XS102 Connector rear chassis / brake light fender right -XS103 Connector rear chassis / brake light engine hood left -XS104 Connector rear chassis / brake light fender left -XS120 Connector floor frame / central electric-2
-XS40 Connector floor frame / central electric-1
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
3/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.03
2
FLASHER UNIT ENGINE CONTROL KEY-SWITCH
FUSE FLASHER UNIT ENGINE CONTROL KEY-SWITCH
7
10ý BK
10ý BK
9
10 PARKING LIGHT FENDER LEFT
SUPPLY CONTROL MODULES
SUPPLY CONTROL OUTPUTS
SUPPLY SWITCHES
10ý BK
8
11
TEETH PROTECTION LIGHTS SOCKET
PARKING PARKING LIGHT LIGHT ENGINE HOOD FRONT LEFT LEFT
14
PARKING LIGHT LICENCE ENGINE PLATE HOOD RIGHT LIGHT
PARKING LIGHT FRONT RIGHT
PARKING LIGHT FENDER RIGHT
10ý BK
-9F5
-9F7
1
15A
5A +AP/5.1 2
1
+AP/5.1 2
1
-9F8
5A +AP/5.1 2
-9F9
+KB/5.11 3 2,5ý rd
1
-XS80
1A
15A +AP/5.1 2
+AP/5.1 2
6
2,5ý bk
-XS80
10
2,5ý rd
X2
8
11
12 1,5ý gy
2,5ý bk/wh
2 +AP/6.1 1,5ý bu/gn
1,5ý bu/gn
1,5ý bu/gn
1,5ý gy/wh
1,5ý gy/wh
1,5ý bk/vt
1,5ý bk/vt
0,75ý ye
0,75ý ye
FUSE PARKING LIGHT FRONT RIGHT
11F1 FUSE 5A
0,75ý ye
521 137 593 304
1,5ý gy
1
1,5ý bk
14.14 14.14
X1
PARKING LIGHT FRONT LEFT
+AP/6.1 2
-8H3:X2/ 0,75ý BK
-XS104
0,75ý BK
1
1
-41H7:X2
-XS103
1,5ý bn
-XS10
11
-XKL31
2
0,75ý 10000 gy/rd
-11H6
2*
14
0,75ý 9100 gy
0,75ý 9400 gy
X2
+KB/2.15
X2
* double connected
-XS50
4*
X1 X2
X1 X2
-XS10
58L
-11X4 SOCKET TEETH PROTECTION LIGHTS
-12H1:X2/
X2
X1
-XS50
PARKING LIGHT FRONT RIGHT
+KB/3.16
-11H4
-11H1
X1
4
+KB/2.13
PARKING LIGHT FENDER LEFT
X1
-11H2
0,75ý YE
2
+KB/3.16
-XS103
4
-XS50
-12H0:X2/
0,75ý 3500 gy/bk
1,5ý 300 gy/rd
* double connected
PARKING LIGHT FRONT LEFT
12
0,75ý 10000 gy/bk
-XS104
1,5ý gy
1,5ý 400 gy/rd
PARKING LIGHT ENGINE HOOD LEFT
-18XS1:9/
-5F7:2/
-30A7:9/
-49XS1:5/
-30A0-X1:23/
-30A0-X1:5/
-40K6:30/
-31S5:5/
-XS100:13/
-22S1:2/
-X7:1/
-18XS8:B/
-XS1:38/
-XS10
1
5A
1,5ý 400gy/bk
1,5ý 300 gy/bk
-18S7:6/
11F8
1,5ý bn
-XS10
1*
-XS10
2
-13K1:86/
+AP/5.1 2
1
FUSE SUPPLY SWITCHES
+SP-11S2
2
1
II I 0
FUSE SUPPLY CONTROL MODULES
FUSE SUPPLY CONTROL OUTPUTS
0,75ý 3400 gy/rd
2
-XS102
X1
0,75ý YE
-11H9
X2
-8H6:X2
-41H8:X2
0,75ý BK
0,75ý BK
1
-XS102
1 1,5ý bn
1,5ý bn
1
-XKL31
2
/-XKL31:2
-XKL31:2/
-XS50 Connector front chassis / central electric-1 -XS80 Connector console / central electric-1
X1
+KB/3.13 X2
1,5ý bn
1,5ý bn
-XKL31 Central ground central electric-3 -XS10 Connector rear chassis / central electric-1
4
PARKING LIGHT FENDER RIGHT
+AP/5.1 2
-XS90:11/
16
0,75ý 8800 gy/rd
-9F4
1
5A
-18XS1:6/
15
-XS101 -11H8 -XS101
-9F2
2,5ý bk/vt
13
LIGHT SWITCH FUSE WIND SHIELD WIPER REAR
FUSE TRANS MISSION CONTROL UNIT
15A
2,5ý bk/vt
12
0,75ý 9800 gy/rd
1
WIND SHIELD WIPER REAR
6
PARKING LIGHT ENGINE HOOD RIGHT
-9F1
5
LICENSE PLATE LIGHT
FUSE WIND SCREEN WIPER FRONT HORN
TRANSMISSION CONTROL UNIT
10ý BK
10ý BK
-2F6:1/
4
-11H7
WINDSHIELD WIPER FRONT HORN
3
+KB/3.15
1
-XS101 Connector rear chassis / brake light engine hood right -XS102 Connector rear chassis / brake light fender right -XS103 Connector rear chassis / brake light engine hood left -XS104 Connector rear chassis / brake light fender left
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
4/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.04
3
HIGH BEAM
4
5
6
FLASHER LIGHTS LEFT
LOW BEAM
7
8
FLASHER LIGHTS TEETH PROTECTION
9
10
11
FLASHER LIGHTS RIGHT
12
13
WORKING LIGHTS FRONT
14
15
WORKING LIGHTS FRONT
-8F9:1/
FLASHER ENGINE HOOD LEFT
1,5ý 200 bk/wh
-XS50
0,75ý 10000 bk/gn
XS50:15 15* double connected
-XS50
connected
XS50:3*
-XS50
1,5ý 9400 wh
0,75ý 9100 wh/bk 5* double
21W
-XS10
2,5ý gn
-XS80
0,75ý 8800 bk/gn
7
2
8
1
+AP/6.1 2
2,5ý gy/wh
2,5ý gy/wh
SWITCH WORKING LIGHT OPERATOR’S CAB REAR
6
+SP-13S5
16
2,5ý BK
+SP-13S2
5
X1 +KB/5.11
+KB/5.11
14.12 14.12
14.11 14.11 521 111 596 473
X2
I 0 1 1,5ý bu
2,5ý bk
14
2
-XS80
15
7
2
521 111 596 472
8
1,5ý bu
17
18
X1 FLASHER X2
FRONT RIGHT
0,75ý 3400 bk/gn
5
54R
-11X4
1
5
-XS101 -11X4
X2
I 0
0,75ý gn
-XS102
2
-XS110
0,75ý gn
3
-XS110
-12H8 21/5W +KB/3.16
FLASHER ENGINE HOOD RIGHT
1,5ý BK
X1 X2
-12H9
X1
21/5W
+KB/3.13 X2
FLASHER FENDER RIGHT
-13H1
1,5ý BK
X1
+KB/6.16
-13H2
X1
4
-XS110
6
-13H3
X1
-13H4 +KB/6.12
WORKING X2 LIGHT 1 FRONT RIGHT
-XS110
1,5ý bn
-XS110
9
8
WORKING LIGHT 2 FRONT RIGHT
-XS110
X1 X2
10
1,5ý bn
1,5ý bn
-XS100
1,5ý bu
18
1,5ý WH
1,5ý BK
+KB/6.12
WORKING X2 WORKING X2 LIGHT 1 LIGHT 2 FRONT FRONT LEFT LEFT
-XS110
7
1,5ý BK
+KB/6.16
1,5ý bu
0,75ý bk
0,75ý gn
-XS110
5
0,75ý BU
1,5ý bn
-13H6
-XS100
20
1,5ý WH
X1
+KB/8.5
-13H7
X1
+KB/8.14
WORKING LIGHT REAR RIGHT
X2
-XS100
19
WORKING LIGHT REAR LEFT
-XS100
1,5ý bn
X2
21 1,5ý bn
1,5ý 10000 bn
1 1* XS50:1 double connected
1,5ý bn
-XKL31
-12H7 +KB/2.15
54L
6 X1
15
7,5A +AP/6.1
11
1,5ý bn
2
2
-18H1:-/
-XS50
2,5ý gy
5
-11H6:X2/
-XS50
1,5ý 9400 bn
-11H4:X2/
X1 X2
SWITCH WORKING LIGHT OPERATOR’S CAB FRONT
FUSE -13F8 RESERVE A
1
-XS80
13
1,5ý 300 bk/gn
2,5ý gy
2,5ý gy
-13F5
1,5ý BK
-8H3:X2/
FLASHER FENDER LEFT
+KB/3.16
-8H4:X2/
21/5W
21/5W X2
2,5ý gy
2,5ý gy
21W
-12H4 X1 -12H5 +KB/3.16
/-18XS1:1
/-18XS1:3 2
2
-XS80
1,5ý 200 bk/gn
+KB/2.13 X2
FLASHER 5 FRONT LEFT
15A +AP/6.1
FUSE WORKING LIGHTS REAR
FUSE WORKING LIGHTS FRONT
1
1,5ý WH
LOW BEAM RIGHT
-13F2
1,5ý WH
LOW BEAM LEFT
X1
/-14K0:85
1,5ý WH
HIGH BEAM RIGHT
-12H6
2,5ý gy
0,75ý bn
1,5ý WH
HIGH BEAM LEFT
-XS50
1,5ý 300 bk/wh
-XS10
1,5ý ye
56b
+KB/2.13 X2 +KB/2.15 X2
87 85
-8H6:X2/
55W
+KB/2.15 X2
5
30
-13K1
-1K4:85/
-8H5:X2/
55W
+KB/2.13 X2
15
-XS103
-12H3 -12H2 56b
13
0,75ý 3500 wh
3
5A
1,5ý 10000 wh
/-18XS1:8 1,5ý ye
2 +AP/6.1
-XS104
56a
60W
1
2
-XS50
12
-12F3
1
1,5ý 10000 wh
-12H1
5A +AP/6.1
0,75ý BU
56a
60W
-12F2
2
1,5ý ye
-XS50
1,5ý wh
2 1,5ý 9400 wh
-XS50 -12H0
+AP/6.1
1
-XS50
5A
1,5ý wh
1,5ý wh
-12F1
1
1,5ý 10000 wh
5A
+AP/6.1 2
10ý RD
86
RELAY WORKING LIGHTS ON
1,5ý 9400 wh
/-18XS1:7
-12F0
FUSE LOW BEAM LEFT
FUSE HIGH BEAM RIGHT
/-XKL30:3
-XKL30
2
/-14K0:86
-11F8:1/
FUSE HIGH BEAM LEFT
RESERVE
10ý rd
10ý rd
FUSE LOW BEAM RIGHT
16
1,5ý BK
2
1
-XKL31
-XKL31
-XKL31
2
-XKL31
2
2
-XKL31:2/
/-XKL31:2 30
-XKL30 Voltage distributor central electric-3 -XKL31 Central ground central electric-3 -11X4 Connector front chassis / teeth protection -XS10 Connector rear chassis / central electric-1 -XS50 Connector front chassis / central electric-1 -XS80 Connector console / central electric-1
-XS100 Connector operator’s cab rear / central electric-2 -XS101 Connector rear chassis / flasher engine hood right -XS102 Connector rear chassis / flasher fender right -XS103 Connector rear chassis / flasher engine hood left -XS104 Connector rear chassis / flasher fender left -XS110 Connector operator’s cab front / central electric-2
87 .11
-13K1 RELAY WORKING LIGHTS ON Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
5/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.05
2
3
OPTION ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON
25A -13K1:85/
1 +AP/6.1
-14F1 FUSE
ADDITIONAL WORKING LIGHTS REAR XENON
2 2,5ý bk/ye
5
6 X1
-XS10
2
6
8
8
-18S1
2 2,5ý wh/bk
56b 0 I
14.11 14.11
6
53c
31b 53b 53 0 I II
H
X1 X2
I 0 1
-14S1
SWITCH ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON
2,5ý bk/rd/gn
7
2
2,5ý
6
8
8
-14S5
SWITCH ADDITIONAL WORKING LIGHTS OPERATOR’S CAB FRONT XENON
2
-XKL31
-18XS1 2,5ý WH
-XS70
10
5
1,5ý WH
12
11 12 1,5ý WH
1,5ý BK/VIO
11
10
7
2,5ý bn
2
-XKL31
1,5ý WH
17
-XKL31
1,5ý bu/wh
1,5ý bu
9
2,5 WH
19
-XS70
8
49a
1,5 ye
-18XS1
7
1
3
1,5ý WH
1,5 wh
-XS70
15 14 13
2 1,5ý WH
1,5 bk/wh
7
9
0,75ý gy
-XS90
8
RELAY FLASHER TRANSMITTER
+KB/3.5
-18M1 WASH WATER FRONT
M
8 10 11
1,5ý WS
-
1,5ý 9670 bk
1,5ý WS
-18H1
-
+
1
0,75ý 1,5ý bu
1,5ý gy
2
6
4 1,5ý bk/ bu
1,5ý bu/ wh
53 53b 31b
31 -18M1:-/
+
7
1,5ý BK
-XS90
2 87
11.5
-9F1:2
1,5ý gy
12
0,75ý gn
+KB/2.15
HORN
-18XS1
1,5 bk/wh/gn
-38K5
1,5ý BU
16
-XS30
-XS50
0,75ý gn
M
3
53a
RELAY WINDSHIELD WIPER TRANSMITTER
1,5 ye
-18M2
+KB/5.11
WINDSHIELD WIPER FRONT
7
-XS90
9
2
-XKL31
2
3
5
HIGH BEAM CHECK LAMP
8
1,5ý WH
6
1,5ý bk/ye
I
-XS80
2
0
-18S7
4
SWITCH WARNING FLASHER 1,5 WH
1,5ý rd
-XS80 1,5ý rd
1,5 bk/wh
-49XS1
4
0,75ý gy
8
-18H9
5
6
10
0,75ý gy
1,5ý WH
X1
+KB/5.11
X2
-18K7
0,75ý bn
0,75 wh 14.13 14.14
-18H5
2
1,5ý WH
11
X1
0,75ý bn
9
0,75 wh
1
7
21
+AP/6.14 49a C C2 49 31 3 5
1,5 wh
2,5 wh/bk
1,5ý WS
2,5ý bn
2
-XS70
18
16
14
1,5ý WH
30 87a
-XS50:11*/
X2
-18XS1
1,5ý bu/wh
1,5ý 9670 bk/ye
+KB/2.15
X2
X1
R
J
56a 4
6
1,5ý bk/ye
-14H6 XENON ADDITIONAL WORKING LIGHTS FRONT RIGHT
X1
2,5ý 10000 bn
-14H5
2,5ý 10000 bk/rd/gn
-XS50
9
2,5ý bn
2,5ý bn
+KB/2.13
XENON ADDITIONAL WORKING LIGHTS FRONT LEFT
-14H2
X2
2,5ý 9800 bn
+KB/3.15
X1
-XS50
-XS10
7
-XS10
X2
XENON ADDITIONAL WORKING LIGHTS REAR RIGHT
-14H1 +KB/3.16
XENON ADDITIONAL WORKING LIGHTS REAR LEFT
X1
2,5ý 11400 bn
-XKL31
2,5ý 9400 bk/rd/gn
L
FLASHER
LIGHT
15
2,5ý bk/vt
2,5ý
56
J
+AP/3.8
-9F1:2/ 2,5ý 11400 rd/bk/gn
STEERING COLUMN SWITCH
WINDSHIELD WIPER
HORN
2,5ý wh/bk
14.10 14.10
+AP/3.8
2,5ý
STEERING COLUMN SWITCH
-14F5
25A
5
X2
I 0
2,5ý rd/bk/gn
16
FUSE ADDITIONAL WORKING LIGHTS FRONT XENON
-14K0
7
15
RELAY ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON
2,5ý bk/ye
1
14
-XS50:5/
1
+AP/6.1
13
-XS50:15/
30
12
-XS80
85
HORN
11
-XS80
0,75ý bn
87
10
-XS80
4ý rd
86
9
-49XS1
3
OPTION ADDITIONAL WORKING LIGHTS FRONT CHASSIS XENON
8
7
-11S2:3/
-XKL30 -13K1:86/
6
LOW BEAM -12F2:1/ HIGH BEAM -12F0:1/
10ý rd
5
-30A0-X1:42/
-XKL30:2/
4
-XS50
1
3
X2
1
FLASHER CHECK LAMP
X1 X2
1,5ý bk
6 1,5ý bk
0,75ý bn
0,75ý bn
-3F1:2/ -9F2:2/
1,5ý bn
-11S2:10/ /-38K5:85
-XKL31:2/
/-XKL31:2
-XKL30 Voltage distributer central electric-3
-XS30
-XKL31 Central ground central electric-3 -18XS1 Connector console / steering column switch -49XS1 Connector console / charge control -XS10 Connector rear chassis / central electric-1
-XS50 -XS70
Connector rear chassis / central electric-1 Connector front chassis / central electric-1 Connector console / central electric-1 Connector console / central electric-1
-XS80 -XS90 Connector console / central electric-2
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
6/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.06
1
2
3
4
5
6
WASH WATER WINDSHIELD WIPER REAR
WINDSHIELD WIPER REAR
7
8
9
FAN MOTOR UNDER OPERATOR’S SEAT
10
11
SOLENOID VALVE HEATING
12
13
14
10ý BK
10ý BK
2
3
1
-24F8 5A
2 +AP/5.1
30
30
8.3 87
8.5 87
RELAY (CAB ROOF)
30 1,5ý bu
1,5ý bu
-25K5 FAN
FUSE FAN CONDENSER (24M4)
8.4
FUSE FAN CONDENSER (24M4)
(HEATING, AIR CONDITIONER)
5 1
/-25F1:1
FUSE SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER
2,5ý gn
1,5ý bu
-25K2
2
1,5ý wh
RELAY SOLENOID VALVE TURN ON
-25K8
1,5ý rd 1,5ý ye
1,5ý rd
1
1,5ý bu/gn
1
1,5ý wh
2A
-XS120
2,5ý bk/vt
1,5ý bu
22
21
30
8.7 87
-XS120
19
20
1,5ý WH/BU
30
8.6 87
-XS120
-XS80
1,5ý WH
-XS120
1,5ý WH
2,5ý WH
30
8.6 87
1,5ý rd
+KB/5.8
SWITCH WASH-/WIPE SYSTEM REAR
-24F2 +AP/5.1
-25K7
-22S1
1,5ý rd
X2
4
+AP/5.1 2
RELAY FAN SPEED ND 2 STEP
5
1
15A
RELAY FAN SPEED RD 3 STEP
X1
-24F1
RELAY FAN SPEED 1TH STEP
14.12 14.13
-25K6
7
2
II I 0
FUSE SOLENOID VALVE HEATING
/-7F5:2
-7F8:1/
FUSE FAN HEATING AIR CONDITIONER
16
SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER
CONDENSER MOTORS CAB ROOF
10ý BK
15
-25K4 87
RELAY COMPRESSOR TURN ON
(HEATING, AIR CONDITIONER)
-24F4
1
-24F5 10A
10A
2 +AP/5.1
2 +AP/5.1 -9F5:2/
M
M
-24Y2
FAN MOTOR
SOLENOID VALVE
-
bk
-24M1 FAN MOTOR
1,5ý BN -18M1:-/
-22M1
A2
-XS120
4
+KB/4.5
M
+KB/8.13
-24M4 CONDENSER MOTOR RIGHT
3
BELOW OPERATOR’S SEAT
6
2
-XKL31
-XKL31
2
2,5ý gn
CONDENSER MOTOR LEFT PE
-24E8
1,5ý BN
GROUND COMPRESSOR AIR CONDITIONER
1,5ý bn
2
+KB/1.11
SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER
-24M5
GROUND AERIAL
-XKL31
-XS20
-24Y8
+
+
M
+KB/8.6
10
2,5ý 6100 gn
1,5ý WH
1,5ý bk
-
1,5ý BN
-22E3
1,5ý bu
-XS100
-XS100
1,5ý bu
-
+
1,5ý BN
WASH WATER MOTOR REAR PUMP
WINDSHIELD WIPER REAR
2 A1
1,5ý bk
50
-22M4
31b 53a 31 53 53b
1,5ý wh
1,5ý ye
-24R2
-24M1
2
1
-XS100
-
-R2
1
-XS100
+
2
-R1
1
0,75ý bn
5
0,75ý bn
3.
6
1,5ý rd
13
1,5ý WH
13* 14
1,5ý bn
4
1,5ý bu
1,5ý bn
1,5ý WH/BU 1,5ý GY
3
1,5ý GY
1,5ý BU
1,5ý WH/BU
2 1,5ý BU
1,5ý BK/BU
1,5ý BK
1
1,5ý WH/BU
1,5ý BK
1,5ý BK/BU
-XS1004
-XS30
22
13 14 15 16 17
0,75ý gy/gn
-XS100
1,5ý ye/gn
2,5ý bk/vt
-9F5:2/
2
-XKL31
2
2
/-XKL31:2
-XKL31:2/
-XKL30 -XKL31 -XS20 -XS30
Voltage distributor central electric-3 Central ground central electric-3 Connector engine / central electric-1 Connector rear chassis / central electric-1
-XS80
Connector console / central electric-1
-XS100 Connector operator’s cab rear / central electric-2 -XS120 Connector floor frame / central electric-2 -XS1004 Connector operator’s cab rear / windshield wiper rear
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
7/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.07
1
2
3
4
5
6
7
8
9
10
11
12
13
14
AIR CONDITIONER 10ý BK
10ý BK
-24F8:1/
1,5ý wh
2
4
-XS110 1,5ý bn
1
+KB/6.3
FUSE RELAYS CONTROL UNIT AIR CONDITIONER
-25A1
1,5ý rt
+KB/6.10
7
3
5
2
-XS110
18
6 0,75ý YE
0,75ý rd
0,75ý BU
-XS110
-25F9
CONTROL UNIT AIR CONDITIONER
2
0,75ý gn
17
1
2A
+AP/5.1 2
1,5ý wh
-25R3 1,5ý wh
3
6
-X6 22
1
1,5ý wh
1,5ý rt
0,75ý wh
1,5ý bn
2,5ý bn
2
1 2
-XS25R3
1
8
16
+KB/6.3
2
2
1,5ý wh
-25R2
1
-XS110
-X8
1,5ý rd
-XS110
-XS25R2
1,5ý rd
-X8
2A
1,5ý wh
-XS110
1
INSIDE TEMPERATURE SENSOR
2A 2
FUSE -25F3 AIR CONDITIONER 2 CONTROL UNIT 1
+AP/5.1
OUTSIDE TEMPERATURE SENSOR
1
FUSE -25F1 +AP/5.1 AIR CONDITIONER 1,5ý rd CONTROL UNIT
-XS110
19
-XS110
20
21
0,75ý gn
-XS120
7
0,75ý gn
0,75ý wh
0,75ý rd
0,75ý ye
+KB/4.6
0,75ý bu
0,75ý rd
+ -
-25S3
0,75ý gn
-XS120
8
-XS100
4
THERMOSTAT
0,75ý gn
0,75ý WH
+
-25S3.1
-XKL31
2
-
0,75ý BK
5
STEP ST
FAN SPEED 1
RELAY -25K8
85 86
0,75ý rd
ND
85 86
FAN SPEED 2
RD
STEP
STEP 86
0,75ý rd
0,75ý rd
85
RELAY -25K7
86
FAN SPEED 3
85
86
RELAY -25K6
85
0,75ý rd
0,75ý gn
RELAY -25K5 ROOF FAN TURN ON
-25K4
0,75ý gn
-XS100
0,75ý rd
0,75ý rd
86
RELAY COMPRESSOR TURN ON
-25K2
RELAY SOLENOID VALVE TURN ON
P
85
PRESSURE SWITCH AIR CONDITIONER
2
/-XKL31:2
-XKL31:2/ 30
87 7.9
-25K2
RELAY SOLENOID VALVE TURN ON
30
87 7.13
-25K4 RELAY COMPRESSOR TURN ON
30
87 7.10
-25K5 RELAY ROOF FAN TURN ON
-XKL31 Central ground central electric-3 -XS25R2 Connector operator’s cab front / inside temperature sensor -XS25R2 Connector operator’s cab front / outside temperature sensor -XS8 Connector operator’s cab front / control unit air conditioner
30
87 7.7
-25K6 RELAY RD FAN SPEED 3 STEP
-XS100
30
87 7.7
-25K7
30
87 7.8
-25K8
RELAY RELAY ND FAN SPEED 2 STEP FAN SPEED 1ST STEP
Connector operator’s cab rear / central electric-2 -XS110 Connector operator’s cab front / central electric-2 -XS120 Connector floor frame / central electric-2
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
8/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.08
1
2
3
4
FLOW TEMPERATURE TEMPERATURE QUANTITY SENSOR SENSOR RD GEAR OIL COOLANT 3 CIRCUIT AT COOLER OPTION COOLER
5
6
SHOVEL POSITION SAVE
PERMAMENT FLOAT
7
PRECONTROL SHUT-OFF
3
8
9
10
11
12
BRAKE PRESSURE GEAR PRESSURE PRESSURE SWITCH PRESSURE SWITCH ACCUMULATOR PARKING SHUT-OFF BRAKE LIGHT 130BAR BRAKE 100BAR 16BAR 5BAR
RD
CIRCUIT OPTION
COOLANT LEVEL
13
14
15
HYDRAULIC OIL FILTER CLOGGING
ENGINE OIL LEVEL
16
PRESSURE SWITCH AIR FILTER CLOGGING
/-33S2:5
0,75ý 4900 bn
-32S8 P
1 2
+KB/1.3
0,75ý 9100 gy
0,75ý 9100 gy/rd
-XS20
0,75ý 4900 bu/rd
0,75ý 4900 bu/gn
18 16 17
14
15
wh No. 37
wh No. 18
0,75ý bu
0,75ý bu
2
-XS20
0,75ý 10500 bk
0,75ý 10500 rd/gy
0,75ý 10500 bn
3 4
PRESSURE SWITCH AIR FILTER CLOGGING
3
3
0,75ý bu
-31S6
+AP/7.2
-XS20
0,75ý 9500 bk/rd
0,75ý 9500 bn
-XS10
/-8S4:1
-XS40
0,75ý BK
0,75ý BK/RD
-7F3:2/
X2
1
1
wh No. 55
4
X1
17 18 16
+KB/1.4
wh No. 19
8
10
wh No. 38
2
9
wh No. 21
7
4
3
0,75ý bu
-31S81 1
2
1
2 2
0,75ý YE/GN
+KB/4.14
2
LEVEL SENSOR HYDRAULIC OIL
-32S5
0,75ý bu
SAFETY SWITCH RD 3 CIRCUIT
I 0 II
3
GROUND SWITCHING
1
0,75ý WH
P
-XS40
14.13 14.14 19.12
+AP/7.2
wh No. 11
RESISTORS BOX
7
3 wh No. 29
6
17.4
1
16BAR
1 2
PRESSURE SWITCH BRAKE PRESSURE
wh No. 9
wh No. 27
-29A4
7
wh No. 10
22kê
-7F3:2/
+AP/7.2
X2
0
1
wh No. 8
5
0,75ý bn
22kê 2
R4
wh No.28
1 3
0,75ý bu
R3
0,75ý bn
I
P
0,75ý bu
0,75ý ye/bu 0,75ý bu/wh
X1 14.12 14.12 19.13
-32S7 +KB/1.9
2
PRESSURE SWITCH GEAR PRESSURE
2
wh No. 2
7
X2
1
-32S1
5
7
+KB/4.14
130BAR
0,75ý WH
1
P
0,75ý bu
0
GROUND SWITCHING
-32S4 +KB/3.10
-32S3
wh No. 20
I
-32S2
X2
+KB/4.8
X1
1
GROUND SWITCHING
PRESSURE SWITCH PARKING BRAKE
1,5ý gy/wh
0,75ý bn
wh No. 28
0,75ý bu
-31XS2 6
3
4
X1
100BAR
5 2
8
2
3
wh No. 30
5
7
SWITCH WORKING HYDRAULIC TURN ON / OFF
13
1
SWITCH FLOAT POSITION TURN ON
12
0,75ý 7500 bk
0,75ý 7800 bk
0,75ý 7500 ye/bu
1
7
X2
0
14.12 14.13 19.13
-31S5
-XS20
0,75ý 7800 bu/wh
COOLER
-31S1
1
0,75ý BU/WH
3
2
I 0 II
X1
14.14 14.14 19.9 19.12
-XS40
5
19.10
LEVEL SENSOR ENGINE OIL
LEVEL SENSOR COOLANT
+AP/7.2
-31S7
31R4
TEMPERATURE SENSOR GEAR OIL -31S2 AT COOLER 2 1 2
SWITCH SAVE SHOVEL POSITION
1
I
TEMPERATURE SENSOR COOLANT
-31S8
+AP/7.2
TURN SWITCH FLOW OF QUANTITY RD 3 CIRCUIT OPTION
SWITCH CIRCUIT ON /OFF
0,75ý 9500 gy/bk
RD
3
1,5ý gy/wh
1,5ý gy/wh
1,5ý gy/wh
1,5ý gy/wh
1,5ý gy/wh
-9F7:2/
-7F3:2/
-7F3:2/
-XKL31
-XKL31
2
-XKL31
2
-XKL31
/-33S1:2
2
2
-XKL31:2/
/-XKL31:2
-X1
27
IW04
CH1
-X1
9
IW05
CH2
-X1
28
IW06
CH3
-X1
10
IX004
-X1
29
-X1
IX005
11
IX006
-X1
30
IX007
8
IX000
-X1
-X1
20
IX0.12
-X1
21
IX0.14
-X1
38
IX0.15
-X1
19
IX0.20
-X1
55
-X1
IX0.21
18
IX0.22
-X1
37
IX0.23
DIGITAL INPUT (FREQUENCY)
-30A0
18.2
Central ground central electric -3 Connection machine control unit / central electric-7 Connection turn switch console / central electric-3
2
IX0.13
ANALOG- / DIGITAL INPUTS
-30A0 MACHINE CONTROL UNIT
-XKL31 -X1 -31XS2
-X1
MACHINE CONTROL UNIT
18.2
-XS10 -XS20 -XS40
Connection rear chassis / central electric-1 Connection engine / central electric-1 Connection floor frame / central electric-1
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
9/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.09
1
2
PRESSURE SWITCH HYDRAULIC OIL CLOGGING
3
GEAR PRESSURE SHUT-OFF
4
RIDE CONTROL
5
SWITCH SWITCH 3 SEMI8 FULLAUTOMATIC AUTOMATIC
6
7
SHOVEL RETURN TO DIG JOYSTICK
CLOSE PARKING RAKE
8
9
10
11
STEERING PRESSURE
REVERSING FAN TOUCH CONTACT SWITCH OPERATED
12
FAN REVERSING DIRECTION OFF
13
CENTRAL GREASING OPTION
14
15
16
WINDSHIELD WIPER INTERVAL
0,75ý 9100 bk
0,75ý 9100 bu/rd
-XS20
0
1
+AP/7.13
5
5
X1 7
X2
I
0
1
SWITCH GEAR PRESSURE SHUT-OFF -33S2
I
+AP/7.2
8
7
-33S6
+AP/7.13 5
1
X1
II I 0
7
1
0
X2
3
X2
I
X1
5
1,5ý gy/wh
+AP/7.13
2
8
X1 X2
6
+AP/7.13 2
II I 0
7 X1
14.12 14.12 19.14
5
4
-33S5 SWITCH GEAR CHANGE DIAL
X2
14.12 14.13 19.11
-34S1 SWITCH REVERSING COOLER FAN
PRESSURE SWITCH STEERING PRESSURE -33S8 1 16BAR P 2 +KB/2.7
0,75ý 5720 YE/GN
0,75ý 5720 GY/WH
9
-XS50
10
17 -38K5:87
2
SWITCH CLOSE PARKING BRAKE
14.11 14.11 19.14
1,5ý gy/wh
+KB/1.4
1
14.10 14.10 19.13
-X7:17/
P
14.9 14.9 19.14
SWITCH -33S4 RIDE CONTROL
-33S1
1,5ý gy/wh
PRESSURE SWITCH HYDRAULIC OIL CLOGGING
1,5ý gy/wh
1,5ý gy/wh
-31S8:4/
0,75ý bu
/-46XS7:1
-32S8:1/
wh No. 48
-X1
wh No. 31
wh No. 49
48
IX0.32
-X1
49 IX0.33
-X1
wh No. 50
31
-X1
IX0.34
wh No. 51
50
-X1
IX0.35
wh No. 52
51 IX0.36
-X1
wh No. 16
52
IX0.37
-X1
wh No. 35
16
IX0.38
-X1
35
IX0.39
-X1
wh No. 42
wh No. 36
wh No. 46
46
IX0.10
-X1
-X1
36
IX0.16
DIGITAL INPUTS 18.2
-X1
-30A0 MACHINE CONTROL UNIT
Connection machine control unit / central electric-7
-XS20
Connection engine / central electric-1
-XS50
Connection front chassis / central electric-1
-X1
47
IX0.11
42
IX0.29
DIGITAL INPUTS 18.2
-30A0
MACHINE CONTROL UNIT
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
10/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.10
2
3
FAN SPEED
4
5
6
WINDSHIELD WIPER INTERVAL
RESERVE
7
RESERVE
8
CENTRAL LUBRICATION OPTION
9 EMERGENCY PUMP TURN ON
10
11
QX0.00
-X1
-X1
54
QX0.07
-X1
17
wh No. 54
QX0.08
-X1
53
wh No. 53
QX0.09
-X1
39
wh No. 39
PILOT CONTROL SUPPORT SOLENOID RAISE OPTION
QX0.10
-X1
3
wh No. 3
-XS10
21
-XS40
19
-40XS5
FAN SPEED 86
1
-38A8
-38K5 RELAY WINDSHIELD WIPER TRANSMITTER
+AP/4.12
85
0,75ý bn
1,5ý gy/wh
-40Y5
+KB/3.8 H
+KB/4.14
12
0,75ý bu/wh
1
RELAY PARKING BRAKE 1
-40K6
86
30
85
87a
+. + -
CENTRAL LUBRICATION SYSTEM OPTION
-40XS5
2 87
2 0,75ý bn
1,5ý 6500 BN
0,75ý gy/gn
1,5ý RD/BU
-33S6:9/
-XS50:18/
1,5ý 6300 BN
5
-40Y3
-XS90 1,5ý GN/BK
22
wh No. 22
5
1,5ý WH
PARKING BRAKE CLOSE
REVERSING FAN
not wired Option
QX0.11
-X1
40
wh No. 40
1,5ý 6300 BK/RD
+KB/3.7 2
16
18.2
1,5ý 6500 BK
-38Y1
15
-30A0 MACHINE CONTROL UNIT
QX0.06 IX0.18
QX0.05
-X1
45
wh No. 44
-XS10
14
4A - OUTLET PORT
QX0.01
-X1
44
13
PARKING BRAKE CLOSE
REVERSING FAN
-30A018.2 MACHINE CONTROL UNIT PWM - OUTLET PORT
12
/-9F7:2
1
-18K7:5/
1,5ý BN
-XS10
20
0,75ý bn
-XKL31
-XS10 0,75ý bn
22
-XS40
-XS90
6
1,5ý bn
13
0,75ý bn
2
-XKL31
2
/-XKL31:2
-XKL31:2/
-40K6
-38K5 RELAY WINDSHIELD WIPER TRANSMITTER
87 6.9 30
87 .13
87a 6.9
30
-XKL31
Central ground central electric-3
-XS10
-40XS5
Connection floor frame / parking brake open
-XS40
Connection rear chassis / central electric-1 Connection floor frame / central electric-1
Connection engine control unit / central electric-7
-XS90
Connection console / central electric-2
-X1
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
87a .13
RELAY PARKING BRAKE
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
11/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.11
1
2
3
4
5
REVERSING DIRECTION LIGHT RIGHT
WARNING BUZZER
-30A0
6
7
REVERSING DIRECTION LIGHT LEFT
8
9
10
11
12
13
14
15
16
BACK-UP ALARM
ENGINE CONTROL UNIT
18.2
QX0.14
-X1
QX0.15
-X1
43
wh No. 43
4
wh No. 4
/-1K5:85 0,75ý bk
-XS10
0,75ý bk
-XS10
3
0,75ý bn
0,75ý bk
-XS30
13
8
9
9* *
terminal twice connected
0,75ý 8800 bk
2
X1
-XKL31
-XS103
3
-41H8
X1
1
-41H9
+KB/3.16 X2
X2
-8H5:X2/
REVERSING DIRECTION LIGHT RIGHT
-11H2:X2/
WARNING BUZZER
+KB/3.16
3
REVERSING DIRECTION LIGHT LEFT
BACK-UP ALARM
2
-8H4:X2/
-41H5
-41H7
1,5ý 114400 BN
1,5ý 114400 bk/rd
-11H8:X2/
-XS101 1
0,75ý 10000 bk
2
-XKL31:2/
-XKL31 Central ground central electric-3 -XS10 Connection rear chassis / central electric-1 -XS30 Connection rear chassis / central electric-1
/-XKL31:1
Typ Model Type Tipo
-XS101 Connection rear chassis / reversing direction light right -XS103 Connection rear chassis / reversing direction light left
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
12/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.12
4
5
6
7
8
9
10
11
12
ENGINE CONTROL
-45A0
-46A0
ENGINE CONTROLLER
6
1
2
ED9
ED10 ED11 ED12 VPE1 VPE2 ED13 ADM1 ED13
VM1
VM2 ADM4
-X7
1
1
1
1
2
3
4
5
6
7
8
10
9
11
12
13
14
15
16
17
18
19
20
21
-46A7 +KB/4.4
22
-XS120
0,75ý WH
-5F3:2/
-9F4:2/
6
3
ACCELERATOR
1
ADM3 ADM6DISPLAY
-46XS7
22
5
-45A5 1
ED8 ADMS SD4
JOYSTICK SHOVEL RETURN TO DIG
PRE-HEAT SIGNAL
0,75ý GN
6
EF6
19
-1K4:86/
5
0,75ý OR
0,75ý BU
0,75ý WH
4
ADM2
0,75ý BK
0,75ý BK
1,5ý RD
21
7
START RELEASE
4
10 5
-XS60
0,75ý GN
0,75ý OR
20
0,75ý GN
19
9
START LOCK
3
13
ED6
MCS ACCELERATOR PEDAL
-XKL31
16
GEAR CONTROLLER
0,75ý OR
0,75ý WH
0,75ý BU
18
0,75ý WH
0,75ý BK
3
-1K3:86/
-XS70 -9F2:2/
17
2
1
49
0,75ý BU
16
0,75ý RD
-XS90:15/
KEY SWITCH (KEY)
47
0,75ý BK
0,75ý RD
15
0,75ý RD
14
48
0,75ý BK
13
38 0,75ý YE/BU
1,5ý BK/WH/GN
0,75ý BK/YE/RD
12
4
WAIT TO START LAMP
11
5
1,5ý BK/WH/GN
2,5ý bn
15
MAINTENANCE LAMP
1,5ý RD
10
-5F2:2/
9
6 0,75ý YE/GN
17
ENGINE WARNING LAMP (YELLOW)
8
VPI
-XS2
0,75ý GY/GN
8
-5F2:2/
7
-5F1:2/
6
7
ACCELERATOR PEDAL
+
1,5ý RD
28
+
ENGINE STOP LAMP (RED)
+
1,5ý RD
1,5ý RD
2,5ý bn 2,5ý bn
2,5ý bn
18
5
4
SIGNAL LAMPS
+
1,5ý RD
50
1,5ý BN
40
+
-5F2:2/
3
2
-
-5F1:2/
1
39
1,5ý BN
1,5ý BN
30
-
2,5ý bn
-XS60
1,5ý BN
29
-
1,5ý BN
-
15
17.8
-5F3:2/
POWER SUPPLY
-
14
GEAR CONTROL
17.7
-XS1
13
-XKL31
1
1
1
6
-XKL31:2/
-XKL31 Central ground central electric-3 -46X7 Connection floor frame / joystick -XS1 Connection engine / engine controller -XS2 Connection engine / engine controller
1
0,75ý bk
3
-30A0-X1:52/
2
SEMI DRIVE PROGRAM/ FULL AUTOMATIC -33S5:5/
1
/-XKL31:1
-XS60
Connection engine / central electric-1 -XS70 Connection console / central electric-1 -XS120 Connection floor frame / central electric-2
-X7
Connection gear controller / central electric-4
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
13/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.13
-XKL31
-XKL31
-49XS1 Central ground central electric-3 Connection console / charge control -XS90 -XS30 5 3
6
1
4
2
X2 5
COOLANT TEMPERATURE
-49A9
-49E1
GROUND FUEL GAUGE TRANSMITTER
1
Connection rear chassis / central electric-1 Connection console / central electric-2 9 X1
X2
9
10 10
X1
X2
10.5
9
10
5.11
X1 X2
X2
X1
9
10
X1
10.7
9 X1
10 X2
5.14
9
X2 10
Typ Model Type Tipo
Benennung Description Dénomination Denominación
-34S1
9
10
X1
-40K6:87a/ 10.9
X2
X1
7.2
9
X2 10
TL420 TL450
.13
9
10
X1
X2
X1
6.13
9
X2 10
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
X2
9
10
X1
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
9
10
X1 X2
-XKL31:1/
TL04200100
TL04500100 Blatt Page Feuille Página
14/18
Datum Edition Date Fecha
Blatt Page Feuille Página
-49S6
X1
0,75ý bn
-31S8
9.6
0,75ý bn
-31S8.1
SYMBOL LAMP RD 3 HYDRAULIC CIRCUIT ON SAFETY SWITCH
0,75ý bn
14
SYMBOL LAMP ON-BOARD COMPUTER SELECT DISPLAY
10
-41S8
-31S7
X2
SYMBOL LAMP RD 3 HYDRAULIC CIRCUIT ON
0,75ý bn
X1 9
0,75ý bn
-31S6
SYMBOL LAMB WORKING HYDRAULICS ON
0,75ý bn
9.5
SYMBOL LAMP BACK-UP ALARM SHUT OFF
-31S5
SYMBOL LAMP SHOVEL POSITION SAVE
0,75ý bn
10
-34S4
-14S5
SYMBOL LAMP PERMANENT FLOAT
0,75ý bn
X2
0,75ý bn
-14S1
SYMBOL LAMP WORKING LIGHT OPERATOR’S CAB REAR
0,75ý bn
9
SYMBOL LAMP CENTRAL LUBRICATION MANUAL OPERATING OPTION
0,75ý bn
-8S1
SYMBOL LAMP XENON-ADDITIONAL LIGHT REAR CHASSIS
0,75ý bn
SYMBOL LAMP ROTATING BEACON
9.5
-11S2
X1
10.3
10
X1
0,75ý bn
+AP/7.16 10.2
X2
13
SYMBOL LAMP PARKING LIGHT / LOW BEAM
7
4
X1 9
-18S7
.16 .16 19.16
1
6
9.4
0,75ý bn
I 0
2
10
12
SYMBOL LAMP HAZARD LIGHTS ON
X2
-49S6
1
9
-22S1
X1
SELECTOR SWITCH ON-BOARD COMPUTER
FUEL GAUGE
3
6.4
0,75ý bn
7
-XS90
WAIT TO START LAMP
SYMBOL LAMP COOLER FAN REVERS ABLE TOUCH CONTACT SWITCH
6
11
SYMBOL LAMP WASH / WIPE SYSTEM REAR
5
10
-33S6
1,5ý WH
17
15
10 X2
0,75ý bn
9
4 X1
-13S5
8
3
X2
SYMBOL LAMP PARKING BRAKE CLOSE
17
2
X2
9
-33S5
-49XS1
4 1
6.2
0,75ý bn
26
X1 X1
SYMBOL LAMP SELECTING GEAR CHANGE PROGRAM
25
23 9
-33S4
24
1,5ý wh
22 UB SAT SLAVE BUS MASSE
10
0,75ý bn
X2
MASSE ANA
9
SYMBOL LAMP WORKING LIGHTS OPERATOR’S CAB REAR
X1
21
3.8
0,75ý bn
4
MASSE FREQ
SYMBOL LAMP RIDE CONTROL
20
0,75ý bn
OUT PUT 1
8
1,5ý gy/rd
PE OUT PUT 2
-33S2
4*
19
-XS90
-49A0CAN COCKPIT DASH BOARD
0,75ý bn
5
18
7
SYMBOL LAMP GEAR PRESSURE TURN OFF
4
/-XS1:4
17
-XS90
MALFUNCTION WARNING LIGHT
0,75ý bn
3
16
1,5ý WH
15
-49XS1
14
6
-13S2
3 13
FREQ INPUT 2
1,5ý BK/WH/GN
14 12
KL15 FREQ INPUT 1
1,5ý gy/rd
17.2
1,5ý gy/rd
11
5
0,75ý bn
2 10
4
INDICATOR LIGHT ORANGE PRE-GLOW TIME -49H5.1
ANA 4-20mA 0-5VDC INPUT 3 GND INPUT ANA 4-20mA +8VDC GEBER INPUT 2 INPUT KL58
1,5ý Bu/wh
ANA INPUT 1
SYMBOL LAMP WORKING LIGHTS OPERATOR’S CAB FRONT
1 3
-49XS1
9
1,5ý Bu/wh
TRANSMITTER FUEL GAUGE
WARNING LIGHT RED MALFUNCTION -49H5
2
3
1,5ý gy/rd
2 8
-XS90
2
-9F9:2/
1 7
1,5ý bu/gn
2
-XS90 0,75ý WH
1,5ý bn
1 K LINE
TRANSMITTER FUEL GAUGE OVER VDO
-49XS1
1,5ý rd 1,5ý bn
-XS90 KL31
0,75ý WH
-XS30
1,5ý rd
1
0,75ý 6400 WH
1,5ý bn
KL30
-49R1
-5F6:2/
1 15 16
LAMPS INTO SWITCH
-7F4:2/
X1
X2
9
9
10
-49A8
5
.14 .6
X2
X1
10
4.10
9
X2 10
/-18H5:X2 /-XKL31:1
07.2007
7.35.14
-W52Y3 Pur 2x0,5mmý
4
1
N5_03
5
3
2
-6
1
2
-W52Y5 Pur 1420mm 2x0,5mmý
4
1
N5_04
5
-8
3
1
2
-W52Y7 Pur 1420mm 2x0,5mmý
2
4
1
5
3
2
1
P 2
bk
X1
bn
X2
SOLENOID VALVE LOAD HOLDING VALVE UNLOCK OPTION
X2
A.3
-52Y7
-52Y5 SOLENOID VALVE LIFT HEIGHT LIMITATION
-W51S3 PUR-E 2400mm 2x0,34mmý
bn
3
1
4
-3
N5_I1
Connection pressure switch shovel return to dig, float position turn off / CAN-BUS I/O control module
-XS2
Connection pressure switch float position turn on, proximity switch return to dig / CAN-BUS I/O control module
-51XS6 -51XS8
Connection cable to lift height limitation / CAN-BUS I/O control module Connection proximity switch proximity switch return to dig / cable to CAN-BUS I/O control module Connection dumping cylinder right / cable to CAN-BUS I/O control module
bk
bn
C
A B
bk
bu bn
-W51S6 PUR-E 3x0,34mmý
-W51S4 PUR-E 3x0,34mmý
bk
bu bn
2
3
1
N5_AI2
4 N5_I2
POSITION 3 17.13
-XS1
-51XS6
wh bn
gn
-51XS8
-XS2
POSITION 1
-XS3
2
-XS1
-1 2 IFM CR2033 N5_AI1
4
-UB 0VDC +UB 24VDC
3
1
-W51S2 PUR-E 700mm 2x0,34mmý
A.1
X2
X1
bk
A.4
X1
16BAR
B.1
X2
P
B.3
-52Y1 SOLENOID VALVE RD 3 CIRCUIT LEFT OPTION
-52Y3
-W51S1 PUR-E 2100mm 2x0,34mmý
B.4
X1
-51S3
1 2
SOLENOID VALVE RD 3 CIRCUIT LEFT OPTION
4
SIGNAL
(ON DISTRIBUTER BLOC LIFTING CYLINDER)
(AT VALVE BANK M6)
P
3
PRESSURE SWITCH FLOAT POSITION TURN ON
PRESSURE SWITCH SHOVEL RETURN TO DIG
-51S1
1
-51A8
C
A B
2
3
A.1
2
A.4
1
A.3
2
-4
SHOVEL RETURN TO DIG DISTANCE MEASURE SYSTEM
B.3
3
16
SHOVEL RETURN TO DIG DISTANCE RESERVE MEASURE SYSTEM
B.1
1
N5_02
5
LIFT HEIGHT LIMITATION
15
-51S6
-W52Y1 Pur 2x0,5mmý
4
SHOVEL RETURN TO DIG POSITIONING OPTION
FLOAT POSITION TURN ON 16BAR
14
B.4
2
13
PROXIMITY SWITCH LIFT HEIGHT LIMITATION
N5_01
1
12
A.1
-50A0:6/
IFM CR2033 -2
FLOAT POSITION TURN OFF 5BAR
PRESSURE SWITCH SHOVEL RETURN TO DIG
-50A0 CAN-BUS I/O CONTROL MODULE CR2033 TRAVEL DIRECTION RIGHT
11
A.3
LIFT HEIGHT LIMITATION
10
A.4
17.13
LOAD HOLDING VALVE UNLOCK OPTION
9
PROXIMITY SWITCH SHOVEL RETURN TO DIG -51S4 POSITIONING OPTION
CIRCUIT RIGHT OPTION
8
B.1
RD
7
B.4
3
6
B.3
CIRCUIT LEFT OPTION
5
-51S2
RD
4
5BAR
3
3
(ON SOLENOID VALVE LIFT LIMITATION)
2
PRESSURE SWITCH FLOAT POSITION TURN OFF
1
-XS3
-5
2
3
N5_AI3
1
4 N5_I3
POSITION 5
-7
1
N5_AI4
4 N5_I4
POSITION 7
-50A0 CAN-BUS I/O CONTROL MODULE CR2033 TRAVEL DIRECTION RIGHT
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
15/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.15
X1 X2
2
-2
1
2
-W53Y3 Pur 1320mm 2x0,5mmý
4
1
X1 X2
N7_03
5
3
2
12
-3
1
-W53Y5 Pur 1320mm 2x0,5mmý
2
4
1
X1 X2
3
2
-4
1
-W53Y7 Pur 2320mm 2x0,5mmý
2
4
1
X1 X2
5
3
2
IFM CR2031 -5
N7_05
1
2
4
-W54Y1 Pur 2x0,5mmý
1
3
2
X1 X2
-6
1
15
16
PILOT CONTROL SHUT-OFF
RESERVE
CR2031
N7_06
5
14
CAN-BUS ON/OFF CONTROL UNIT TRAVEL DIRECTION LEFT
-50A5
N7_04
5
13
WORKING HYDRAULIC OPTION
FLOAT POSITION
2
4
-W54Y3 Pur 2x0,5mmý
1
-54Y3
1
3
11
17.10
N7_02
5
-53Y3
-53Y1
SOLENOID VALVE SHOVEL RETURN TO DIG VALVE RAISE OPTION
-W53Y1 Pur 1320mm 2x0,5mmý
4
SOLENOID VALVE SHOVEL RETURN TO DIG VALVE LOWER OPTION
2
10
SOLENOID VALVE WORKING HYDRAULIC OPTION
N7_01
1
GEAR SHUT-OFF
9
CAN-BUS ON/OFF CONTROL UNIT TRAVEL DIRECTION LEFT
SOLENOID VALVE SHOVEL RETURN TO DIG VALVE RETRACT OPTION
-50A5:6/
IFM CR2031 -1
CR2031
8
N7_08
N7_07
5
3
-7
1
2
4
5
3
-8
X1 X2
Benennung Description Dénomination Denominación
2
-W54Y7 Pur 1420mm 2x0,5mmý
2
Typ Model Type Tipo
1
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
-54Y7
SHOVEL RETURN TO DIG VALVE RETRACT OPTION
-50A5 17.10
7
-54Y1
SHOVEL RETURN TO DIG VALVE LOWER OPTION
6
SOLENOID VALVE PILOT CONTROL SHUT-OFF
5
-53Y7
SHOVEL RETURN TO DIG VALVE RAISE OPTION
4
SOLENOID VALVE FLOAT POSITION
3
SOLENOID VALVE GEAR SHUT-OFF AT STABILIZATION MODULE
2
-53Y5
1
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
4
5
3
2
1
X1 X2
TL04200100 TL04500100 Blatt Page Feuille Página
16/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.16
1
2
3
4
5
6
7
8
9
10
11
12
13
CONTROLLER BOTH PLUGS ARE LOCATED UNDER THE ASHTRAY
END RESISTOR
DIAGNOSIS CUMMINS
A B C
RESISTORS GRID -29A4
BATT+
BATT-
CAN L (1939)
CAN H (1939)
-18XS8
SHIELD
12 11
5 13
CAN L (1939)
+AP/4.12
6 14
4 12
9 10 120ê
16
DEUTSCH MD14-9-1939PE
-18XS7 CAN H (1939)
3 11
R1
9.1
15
CAN BUS
120 DEUTSCH CAUTION TWIS CAN BUS CORES WITH 30 TURNS BY 1 METER
14
D A B
C
CAN OPEN SAE J1939
8
5
GND4
8
7
WH
ye
-49XS1
wh
14
9
10
WH bn
16
16* 18 1
11 21
ye BU
-X1 19
14.1
6
5
gn wh
14
gn wh
32
26
CAN1_H
CAN1_L
CAN2_H
SH
SCREAN
CAN2_L
ye bn
CANopen
J1939
3
-XS140
22
2
CAN2_H
CAN1_L
CAN1_H
CANopen
2/GND1 1
3
4 2
4
GND3
GND2
TRAVEL DIRECTION LEFT
+KB/2.8
NODE-ID 7 S1 = 3 S2 = 0 S3 = 7
IFM CR2031 GNDs
5
18.2
ye bn
gn wh
ye bn
gn
-50A0 CAN-BUS MODULE IN / OUT +KB/2.13
TRAVEL DIRECTION RIGHT IFM CR2033
GNDs
CANin 1 +VBBc
CANout 1
CANin 1 +VBBc
CANout 1
CANin 2 CAN_GND
CANout 2
CANin 2 CAN_GND
CANout 2
CANin 3 CAN_H
CANout 3
CANin 3 CAN_H
CANout 3
CANout 4
CANin 4 CAN_L
CANout 4
CANout t5 /-50A5-1:3 /-50A5 /-50A5-1:1
gn ye
15.1 15.9
NODE-ID 5 S1 = 3 S2 = 0 S3 = 5
CANin 5
rd
4
2
-50A5 CAN-BUS MODULE IN / OUT
CANin 4 CAN_L
gn
3
1
1
2
3
7
4
5
-W50A5 Pur 9,2m 2x2,5mmý
2
1
CANin 5
6
CANout t5 /-50A0-2:3 /-50A0 /-50A0-2:1 1
7
4
5
-W50A0 Pur 9,2m 2x2,5mmý
2
1
2
3
6
25
-X4
CAN2_L
GROUND
6
gy
CAN-INTERFACE 2 LOW
bn
CAN-INTERFACE 2 HIGH
13 22
12
pk
gn wh
CAN-INTERFACE 1 LOW
rd
CAN-INTERFACE 1 HIGH
ye
-XCAN
16.1 16.9
gn
-XS140
6
SAE J1939
CAN-BUS
bu
-XS1
46
37
36
CAN_H CAN_L SCREAN
SAE J1939
-30A0
IFM CONTROLLER
13.1
-45A0
1
2
ye
4
wh
1 120ê
2
END RESISTOR -50R4
7
/-XS1:38 /-2K3:85
gn
DEUTSCH END RESISTOR 120
-XCAN
ye
CAN_H CAN_L SCREAN
SAE J1939 13.9
-46A0
GEAR CONTROLLER ZF
-XS50
-XS50
19
20
21
22
ENGINE CONTROLLER CUMMINS
-49A0
VDO COCKPIT
-8F7:2/ -8F9:2/
TO FRONT CHASSIS END RESISTOR IN CR2033
-XKL31
-XKL31
1
1
-XKL31:1/
-XKL31
Central ground central electric-3 -49XS1 Connection console / charge control -X1 -X4
Connection IFM control /central electric-7 Connection gear control /central electric-4
-XS1
Connection engine / engine control Cummins
-XS140 Connection front chassis / central electric-2 -XS50 Connection front chassis / CAN-bus module in/out -XCAN Wedge strip / mounting plate central electric
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
17/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PROGRAMMING MODULE
MACHINE CONTROL UNIT IFM R360
GROUND SENSOR MODULE
GROUND OUT PUTS
GNDs
GNDo
-X1
23
23
5
5
34
34
1
1
GNDa
15
15
RxD
TxD EORROR TEST
12
6
12
7
6
7
TEST INPUT
POWER SUPPLY THROUGH RELAY
VBBr 10-32 VDC
+AP/7.8
RS 232 INTERFACE
POWER SUPPLY OUTPUTS
VBBo 10-32 VDC
12.1 17.4
GROUND ANALOG OUTPUTS
POWER SUPPLY SENSORS/MODULE
VBBs 10-32 VDC
11.1 11.8
RS 232 INTERFACE
POWER SUPPLY
10.1 10.9
ERROR OUTPUT
-30A0
CR0020 9.1 9.9
13
24
24+
-8F6:2/
-9F8:2/
-9F9:2/
/-9F9:2
3
-30A7
2
1
9
5
INTERFACE MODULE BRIDGE IS IN PROGRAMMING CABLE
CENTRAL GROUND -XKL31 CENTRAL ELECTRIC-3
2
2
2
2
2
-XKL31:2/
/-XKL31:2
Typ Model Type Tipo
Benennung Description Dénomination Denominación
TL420 TL450
Elektrisches System Electrical system Circuit électrique Sistema elèctrico
ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.
Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos
TL04200100 TL04500100 Blatt Page Feuille Página
18/18
Datum Edition Date Fecha
Blatt Page Feuille Página
07.2007
7.35.18
(mm2) Cable colours
Nominal cross sections Terminal Significance
black red brown blue white yellow green grey beige black / red black / blue black / white black / green black / yellow
30/49 15 31 D+/61 56a 15
black / white / green black / grey black / violet black / brown red / black red / white red / yellow red / blue red / green red / brown brown / red brown / white
49a
brown / yellow brown / green blue / red blue / brown blue / white blue / yellow blue / black white / yellow white / grey yellow / black yellow / green green / red green / white green / violet green / grey green / blue green / black grey / black grey / red violet / white green / white / red green / black / white green / white / violet orange blue / green blue / yellow / green (1,5) red / green / violet
54 L R
Battery, positive, reverse, flasher Glow starter, positive Ground, negative Generator, working hour meter High beam Switched positive output Oil pressure - engine Switch forward - rectifier Board check system Brake lights, stop light switch Additional valve Flasher left, flasher check, terminal C Flasher right Parking brake - charge indicator light Flasher switch
0.75
1.5
2.5
4.0
6.0
x
x x x x x x x x x x x x x x
x x x x x x x x
x x x
x
x x x x x x
C2 G
Flasher indicator light Fuel level gauge Warning buzzer Axle lock Temperature indicator Hand brake switch - cabin lamp Steering inversion 4-wheel steering - crab 4-wheel steering - round Hydr.oil cooler / transmitter / engine 17/31b Warning lamp pre-glow / wiper motor V-belt check, valve-breaker Horn Hydraulic pressure Diesel fuel heat., charge press. (fuel) Air filter check Armrest switch - pilot control Electr. engine shut-off, wiper motor 56b Low beam 3 Light switch Heater fan switch - motor Hydr. filter clogging indicator Engine oil temperature light (Deutz) Hydraulic oil temperature Windscreen wiper Heater fan Heater fan Heater fan Side marker lamp left Side marker lamp right, panel lamps / working floodlights Rotating beacon Cooling water level Engine oil level
x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Hydraulic oil level
x
Slew limitation Wiper switch Steering lock angle rear
x x x
Steering lock angle front
x
Typ/Model/Type
Datum/Edition/Date
Electrical equipment (general)
01.2007
Benennung/Description/Dénomination
Blatt/Page/Feuille
Summary cable colours and meaning
7.100.01