Electric Terex TL 450 [PDF]

Zitiervorschau

3

4

PRE-HEAT RELAY

6

HEATING FLANGE

16ý 3200mm BK NSGAF™U

-1R3

STARTER BATTERY -1B1

-1E3

e

VEHICLE FRAME

STARTER BATTERY -1B2

STARTRELAY

86

30

-2F1 +AP/6.1

2,5ý rd

-XS70

87

87a

16

GENERATOR

10ý RD

-XKL30

FUSE TERMINAL 15 ADDITIONAL SWITCHING

2

20

+KB/5.11 1

-2K2.10

30 87 87a

IGNITION STARTER SWITCH

2,5ý rd

2

10ý bk

/-9F1:1 10ý BK

-2S1 FUSE GENERATOR ADDITIONAL SWITCHING

ART. 32 80 82

50a

15

7

30 30

5

1,5ý WH

-XS70

1

-2F6

5A

/-3F4:2

2

1,5ý bk

21

22

STARTER CUT-OFF FROM GEAR

-2K7

1,5ý vio/bk

86

30

87

85 87a 1,5ý vio/bk

86

-2K2

70A 85

85

86

-2K3

0,75ý bn

0,75ý rd

-XS90

16

-49XS1

12

70A

0,75ý rd

85 0,75ý bn

0,75ý gn

X1

CHARGE CONTROL -2H8

/-18XS8:A

-XS50

0,75ý rd

86

0,75ý bk

X2

(COCKPIT)

18

5

0,75ý gy/bk

-49XS1

13 0,75ý gy/bk

1,5ý 5800mm bk/ye

0,75ý BN

25ý 3600 BK NSGAF™U

/-13K1:85

-XS90

22

19

0,75ý gy/bk

-

0,75ý BN

0,75ý BN

Y

30 + +. + M

twice connected -

+ 50 -

GROUND CABLE

+. -

+ M

31

+KB/2.6

-1M8 EMERGENCY PUMP

3kW

B2+

70ý 450mm BK

-1E7 CHASSIS

-XKL31

7-

-1E9

-

D+ :

.

G

-2G8 GENERATOR

-

+KB/1.8

CHASSIS

1

2,5ý 6800 bu

2,5ý 6800 bn

.8

2,5ý bn

24V/7,5kW 95ý 600mmý BK NSGAF™U

50 30

-XKL31

1

-2K2

86

1

-XKL31

STARTER

20

0,75ý bn

-1M6

12VDC/110Ah

-1M8

50a

-1K8

.1

15

0,75ý bk

-1K4

12VDC/110Ah 70ý 200mm BK NSGAF™U

2

1,5ý wh

-XS30:9/

-

85

1

5A

30.2

PRE-HEAT SYSTEM

16ý 2150mm BK NSGAF™U

-XS2:10/

+

-X1A1

30.1

6ý RD

-1K5

-XKL30

2

0,75ý BN

.1

1,5ý bn

1

-XS30

1,5ý RD

14

-XS20

-XS30

2

2

1

2

50A

-X1A1

4ý RD

/-30A0-X1:39

.3

-1K3

1

6ý 5100mm BK/VIO

2 +

-1F4

1,5ý vio/bk

125A

1,5ý 4300mm BN

95ý 600mm BK NSGAF™U

1

1

2

1,5ý 4300mm RD

FUSE STARTER RELAY

-1F3

13

10ý RD 10ý RD

/-X7:2

50A

12

-XKL30

2

+KB/3.3 +KB/3.6

-XS30

1

-1F1

11 TERMINAL 15 ADDITIONAL SWITCHING

10ý RD

STARTER BOX MAIN-FUSE (TERMINAL 30)

10ý

95ý BK NSGAF™U

10 TERMINAL 15 ADDITIONAL SWITCHING

/-XKL30:2

FUSE PRE-HEATING STARTER

2

9 IGNITION STARTER SWITCH

-1A1

3700mm BK NSGAF™U

1

8 EMERGENCY PUMP

STARTER

BATTERY DISCONNECT SWITCH

-1S1

7

35ý 2600mm BK NSGAF™U

VEHICLE FRAME

5

70ý 2000mm BK NSGAF™U

2

1

28V/100A

2

/-XKL31:1 KL31

-1E1 CHASSIS

-1K3 +

PRE-GLOW RELAY

-1K4

86 - .3

30

85

SAFEGUARD STARTING RELAY

-XKL30 Tension voltage distributer central electric-3 -XKL31 Central ground central electric-3 -49XS1 Connector console / charge control -X1A1 Terminal plate starter box

86 87 .5 87a .5

85

-1K5 30

86 87 .6 87a .6

85

-XS30

30

START RELAY

Connector rear chassis / central electric-1

-XS50

Connector front chassis / central electric-1

-XS70 -XS90

Connector console / central electric-1 Connector console / central electric-2

TERMINAL 15 IGNITION RELAY

87 .13 87a .13

85

-2K3 30

-2K7

86 87 3.5 87a 3.5

85

86 .15

COOLING FAN RELAY (CAB ROOF) Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

85

GENERATOR

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

1/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.01

1

2

3

HAZARD WARNING LIGHT

AUXILIARY HEATING OPTION

4

24VOLT SOCKET

5

6

CAB GENERLIGHT ATOR RESERVE

7

VOLTAGE TRANSFORMER

8

12VOLT SOCKET

9

10

LOUDSPEAKER LEFT

RADIO

11 VOLTAGE SUPPLY ENGINE CONTROL

LOUDSPEAKER RIGHT

13

12

14

VOLTAGE SUPPLY TRANSMISSION CONTROL UNIT

16 VEHICLE LIGHTS HIGH BEAM / LOW BEAM

CAN-BUS COCKPIT

RESERVE

10ý RD

15

10ý RD

/-XKL30:4

-XKL30:2/ 10ý RD

10ý RD

-XKL30 10ý RD

FUSE 24VOLT SOCKET

10A

1

-3F4

+AP/6.1 2

-3F5

+AP/6.1

2

5A

A

1 +AP/6.1 2

1,5ý WH

FUSE AUXILIARY HEATING OPTION

FUSE ENGINE CONTROL

FUSE VOLTAGE 1 TRANSFORMER

-3F6 5A 1,5ý WH

1

FUSE ENGINE CONTROL

15A

2

1

FUSE TRANSMISSION CONTROL

15A

FUSE RESERVE

1

-5F3 2

7,5A

1,5ý rd

1,5ý rd

10ý RD

10ý RD

-5F2

-5F1

+AP/6.1 2

-5F4

2

7,5A

10ý RD

10ý RD

FUSE 1

CAN-BUS

2

2

2A

20A

-5F7

2

FUSE HIGH BEAM / LOW BEAM

1,5ý rd

1,5ý rd

1,5ý rd

1

1

-5F6 1,5ý rd

RADIO

-3A7

6

3

4

-11S2:1/

-49XS1:1/

-X7:9/

-X7:10/

13

-XS1:17/

12

5

-3XS7.1 -XS1:7/

11

3-

-XS1:8/

2

-XS1:18/

-XS110

1

-XS1:28/

-3XS7

OUT

12V (30) 6

1,5ý BU

GROUND 12V (15) 3 2

LSP2+

-

1,5ý BN

OUT

0,75ý 600 RD

+ (30) +(15)

IN

-2K7:_3/

14 1,5ý rd

-XS110

-18S7:4/

1,5ý rd

+AP/3.11

IN

1 +24V (15)

10ý RD

-3U6 VOLTAGE TRANSFORMER 24/12V 8A

7 +24V (30)

LSP2-

1,5ý rd

LSP1-

+KB/6.13

0,75ý 600 RK

15A

-3F3

FUSE 1 RESERVE

10ý RD

0,75ý 1590 RD

2

7,5A

FUSE CAB LIGHT

2

10ý RD

LSP1+

+AP/6.1

-3F2

1 +AP/6.1 2

10ý RD

0,75ý 1500 BK

1

-3F1

-XKL30

2

10ý RD

/-7F8:2

10ý RD

FUSE HAZARD WARNING LIGHT

0,75ý 900 VIO

-3X3 +

READING LIGHT

-X3H3

H

CAB LIGHT

1,5ý bn

-X3H3

-3H3 CAB LIGHT

H

3

2

0,75ý 900 VIO

1,5ý BN

1

-

24V

10ý RD

+AP/3.11

10ý RD

SOCKET

+KB/6.13

-X3H3 +

0,75ý 1300 YE/GN

1 1

10ý RD

-XS3S4 -3S4

2

CONTACT SWITCH

2

-XS3S4

+KB/6.3

LOUDSPEAKER LEFT

-3X7

+

12V/8A

-

-3L8 SOCKET

-

+AP/3.11

+

-

-3L9 LOUDSPEAKER RIGHT

1,5ý BN

1,5ý BN

0,75ý 1300 YE/GN

15

-XS110 0,75ý bn

-XKL31

1

-XKL31

1

1

-XKL31

-XKL31

1

-XKL31

1

-XKL31

1

-XKL31:2/

-XKL30 Voltage distributer central electric-3 -XKL31 Central ground central electric-3 -XS3S4 Connector door contact switch -X3H3 Connector cab light

/-XKL31:2

-XS110 -3X7 -3X7.1

Connector cab front / central electric-2 Connector front radio / central electric-3 Connector radio / loud speaker

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

2/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.02

1

2

FUEL FILTER HEATER OPTION

3

RESERVE CENTRAL LUBRICATION UNIT

4

5

6

SWITCH LIGHTS AIR CONDITION CONDENSER

SENSORS SUPPLY

10ý RD

7

DRIVER’S SEAT

8

9 BRAKE LIGHTS FENDER LEFT

ROTATING BEACON CAB

RADIO

10

11

BRAKE LIGHTS ENGINE HOOD LEFT

12

14 SUPPLY CONTROL VIA RELAY ECM

BRAKE LIGHTS FENDER RIGHT

BRAKE LIGHTS ENGINE HOOD RIGHT

10ý RD

10ý RD

13

10ý RD

15

16

CAN-BUS CR2033 FRONT CHASSIS

10ý RD

CAN-BUS CR2031 FRONT CHASSIS

10ý RD

-XKL30:2/

/-XKL30:2

-XKL30

-7F4

+AP/5.1

1

+AP/5.1

2A

+AP/5.1

2

7,5A

2

20A FUSE AIR CONDITION CONDENSER

2

-7F5

+AP/5.1

FUSE SWITCH LIGHTS

2

5A

10ý BK

10ý BK

-7F8

1

FUSE DRIVER’S SEAT

1,5ý bu

/-24F1:1

1

-8F1

1

-8F4

+AP/5.1 2

10A FUSE ROTATING BEACON

1,5ý bu

5A FUSE BRAKE LIGHTS

2

13

-XS40

1,5ý gy/wh

5

-XS120

+ -

I 0

X1

1

-8S4

14.9 14.9 19.12 521.025 596 426

X2 7

5BAR P SWITCH BRAKE PRESSURE

1,5ý gy

1

2

2

-8F9 15A FUSE CAN-BUS CR2033 2,5ý bk

2,5ý gy

+ +KB/4.14 1

0,75ý vio/bk

-XS40

14

8

0,75ý 200 bk/rd

-XKL31

2

X2

-8H5 +KB/3.16

X1

X1

X2

X2

-50A0:5/

-50A5:5/

-30A0-X1:34/

-30A0-X1:38/

3

0,75ý RD

-8H6 +KB/3.13

-11H9:X2/

2

X1

-8H4 +KB/3.16

-12H8:X2/

-XKL31

-XS102

4

-41H7:X2/

12 1,5ý bn

-XS101

4

-41H8:X2/

-XS100

X1 X2

BRAKE LIGHT ENGINE HOOD LEFT

+KB/3.16

-11H1:X2/

-8H3

+KB/8.14 X2 1,5ý BK

0,75ý 3400 GY

-XS103

3

0,75ý RD

-8H1

2,5ý bn

-XKL31

0,75ý 8800 GY

BRAKE LIGHT FENDER RIGHT

-XS104

ROTATING BEACON CAB

-XS30

4

0,75ý 3500 bk/rd

X1

2,5ý 5100 bn

-XS10

14

0,75ý 10000 bk/rd

1,5ý WS

-12H4:X2/

FUEL FILTER HEATING OPTION

-XS10

11

BRAKE LIGHT FENDER LEFT

1,5ý bn

-3U6:IN+24V(15)/

-25K5:30/

-8S1:9/

-R3:2/

-32S1:1/

-31XS2:2/

-32S4:1/

-XS100

-12H9:X2/

2,5ý 5100 bk/ye

2

15A FUSE CAN-BUS CR2033

1

0,75ý WH

-8S1

+AP/3.8

7

2

-8F7

7

ROTATING BEACON

DRIVER’S SEAT

1,5ý bn

-7R0

15A

1

0,75ý bk/rd

1,5ý bu

+KB/4.8

2

-8F6

-XS120

-7A7

1

FUSE ECM-RELAY

+AP/5.1

BRAKE LIGHT ENGINE HOOD RIGHT

-XS30

10ý BK 10ý BK

-12H5:X2/

6

7,5A 2 FUSE CENTRAL LUBRICATION UNIT

1

1

-7F3

87

87a

1,5ý Bu/wh

2,5ý bk/ye

2

1

30

10ý BK

0,75ý bu

20A

-7F2

+AP/5.1

+AP/5.1

FUSE SENSORS SUPPLY

0,75ý bu

1

10ý BK

6ý RD

SWITCH -2K3 LIGHTS 1.11

0,75ý bu

-7F1

10ý BK

0,75ý bu

FUSE FUEL FILTER HEATER OPTION

4

/-XKL31:2 -XKL31:1

-XS100 Connector operator’s cab rear / central electric-2 -XKL30 Voltage distributer central electric-3

-XS101 Connector rear chassis / brake light engine hood right

-XKL31 Central ground central electric-3 -XS10 Connector rear chassis / central electric-1 -XS30 Connector rear chassis / central electric-1

-XS102 Connector rear chassis / brake light fender right -XS103 Connector rear chassis / brake light engine hood left -XS104 Connector rear chassis / brake light fender left -XS120 Connector floor frame / central electric-2

-XS40 Connector floor frame / central electric-1

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

3/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.03

2

FLASHER UNIT ENGINE CONTROL KEY-SWITCH

FUSE FLASHER UNIT ENGINE CONTROL KEY-SWITCH

7

10ý BK

10ý BK

9

10 PARKING LIGHT FENDER LEFT

SUPPLY CONTROL MODULES

SUPPLY CONTROL OUTPUTS

SUPPLY SWITCHES

10ý BK

8

11

TEETH PROTECTION LIGHTS SOCKET

PARKING PARKING LIGHT LIGHT ENGINE HOOD FRONT LEFT LEFT

14

PARKING LIGHT LICENCE ENGINE PLATE HOOD RIGHT LIGHT

PARKING LIGHT FRONT RIGHT

PARKING LIGHT FENDER RIGHT

10ý BK

-9F5

-9F7

1

15A

5A +AP/5.1 2

1

+AP/5.1 2

1

-9F8

5A +AP/5.1 2

-9F9

+KB/5.11 3 2,5ý rd

1

-XS80

1A

15A +AP/5.1 2

+AP/5.1 2

6

2,5ý bk

-XS80

10

2,5ý rd

X2

8

11

12 1,5ý gy

2,5ý bk/wh

2 +AP/6.1 1,5ý bu/gn

1,5ý bu/gn

1,5ý bu/gn

1,5ý gy/wh

1,5ý gy/wh

1,5ý bk/vt

1,5ý bk/vt

0,75ý ye

0,75ý ye

FUSE PARKING LIGHT FRONT RIGHT

11F1 FUSE 5A

0,75ý ye

521 137 593 304

1,5ý gy

1

1,5ý bk

14.14 14.14

X1

PARKING LIGHT FRONT LEFT

+AP/6.1 2

-8H3:X2/ 0,75ý BK

-XS104

0,75ý BK

1

1

-41H7:X2

-XS103

1,5ý bn

-XS10

11

-XKL31

2

0,75ý 10000 gy/rd

-11H6

2*

14

0,75ý 9100 gy

0,75ý 9400 gy

X2

+KB/2.15

X2

* double connected

-XS50

4*

X1 X2

X1 X2

-XS10

58L

-11X4 SOCKET TEETH PROTECTION LIGHTS

-12H1:X2/

X2

X1

-XS50

PARKING LIGHT FRONT RIGHT

+KB/3.16

-11H4

-11H1

X1

4

+KB/2.13

PARKING LIGHT FENDER LEFT

X1

-11H2

0,75ý YE

2

+KB/3.16

-XS103

4

-XS50

-12H0:X2/

0,75ý 3500 gy/bk

1,5ý 300 gy/rd

* double connected

PARKING LIGHT FRONT LEFT

12

0,75ý 10000 gy/bk

-XS104

1,5ý gy

1,5ý 400 gy/rd

PARKING LIGHT ENGINE HOOD LEFT

-18XS1:9/

-5F7:2/

-30A7:9/

-49XS1:5/

-30A0-X1:23/

-30A0-X1:5/

-40K6:30/

-31S5:5/

-XS100:13/

-22S1:2/

-X7:1/

-18XS8:B/

-XS1:38/

-XS10

1

5A

1,5ý 400gy/bk

1,5ý 300 gy/bk

-18S7:6/

11F8

1,5ý bn

-XS10

1*

-XS10

2

-13K1:86/

+AP/5.1 2

1

FUSE SUPPLY SWITCHES

+SP-11S2

2

1

II I 0

FUSE SUPPLY CONTROL MODULES

FUSE SUPPLY CONTROL OUTPUTS

0,75ý 3400 gy/rd

2

-XS102

X1

0,75ý YE

-11H9

X2

-8H6:X2

-41H8:X2

0,75ý BK

0,75ý BK

1

-XS102

1 1,5ý bn

1,5ý bn

1

-XKL31

2

/-XKL31:2

-XKL31:2/

-XS50 Connector front chassis / central electric-1 -XS80 Connector console / central electric-1

X1

+KB/3.13 X2

1,5ý bn

1,5ý bn

-XKL31 Central ground central electric-3 -XS10 Connector rear chassis / central electric-1

4

PARKING LIGHT FENDER RIGHT

+AP/5.1 2

-XS90:11/

16

0,75ý 8800 gy/rd

-9F4

1

5A

-18XS1:6/

15

-XS101 -11H8 -XS101

-9F2

2,5ý bk/vt

13

LIGHT SWITCH FUSE WIND SHIELD WIPER REAR

FUSE TRANS MISSION CONTROL UNIT

15A

2,5ý bk/vt

12

0,75ý 9800 gy/rd

1

WIND SHIELD WIPER REAR

6

PARKING LIGHT ENGINE HOOD RIGHT

-9F1

5

LICENSE PLATE LIGHT

FUSE WIND SCREEN WIPER FRONT HORN

TRANSMISSION CONTROL UNIT

10ý BK

10ý BK

-2F6:1/

4

-11H7

WINDSHIELD WIPER FRONT HORN

3

+KB/3.15

1

-XS101 Connector rear chassis / brake light engine hood right -XS102 Connector rear chassis / brake light fender right -XS103 Connector rear chassis / brake light engine hood left -XS104 Connector rear chassis / brake light fender left

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

4/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.04

3

HIGH BEAM

4

5

6

FLASHER LIGHTS LEFT

LOW BEAM

7

8

FLASHER LIGHTS TEETH PROTECTION

9

10

11

FLASHER LIGHTS RIGHT

12

13

WORKING LIGHTS FRONT

14

15

WORKING LIGHTS FRONT

-8F9:1/

FLASHER ENGINE HOOD LEFT

1,5ý 200 bk/wh

-XS50

0,75ý 10000 bk/gn

XS50:15 15* double connected

-XS50

connected

XS50:3*

-XS50

1,5ý 9400 wh

0,75ý 9100 wh/bk 5* double

21W

-XS10

2,5ý gn

-XS80

0,75ý 8800 bk/gn

7

2

8

1

+AP/6.1 2

2,5ý gy/wh

2,5ý gy/wh

SWITCH WORKING LIGHT OPERATOR’S CAB REAR

6

+SP-13S5

16

2,5ý BK

+SP-13S2

5

X1 +KB/5.11

+KB/5.11

14.12 14.12

14.11 14.11 521 111 596 473

X2

I 0 1 1,5ý bu

2,5ý bk

14

2

-XS80

15

7

2

521 111 596 472

8

1,5ý bu

17

18

X1 FLASHER X2

FRONT RIGHT

0,75ý 3400 bk/gn

5

54R

-11X4

1

5

-XS101 -11X4

X2

I 0

0,75ý gn

-XS102

2

-XS110

0,75ý gn

3

-XS110

-12H8 21/5W +KB/3.16

FLASHER ENGINE HOOD RIGHT

1,5ý BK

X1 X2

-12H9

X1

21/5W

+KB/3.13 X2

FLASHER FENDER RIGHT

-13H1

1,5ý BK

X1

+KB/6.16

-13H2

X1

4

-XS110

6

-13H3

X1

-13H4 +KB/6.12

WORKING X2 LIGHT 1 FRONT RIGHT

-XS110

1,5ý bn

-XS110

9

8

WORKING LIGHT 2 FRONT RIGHT

-XS110

X1 X2

10

1,5ý bn

1,5ý bn

-XS100

1,5ý bu

18

1,5ý WH

1,5ý BK

+KB/6.12

WORKING X2 WORKING X2 LIGHT 1 LIGHT 2 FRONT FRONT LEFT LEFT

-XS110

7

1,5ý BK

+KB/6.16

1,5ý bu

0,75ý bk

0,75ý gn

-XS110

5

0,75ý BU

1,5ý bn

-13H6

-XS100

20

1,5ý WH

X1

+KB/8.5

-13H7

X1

+KB/8.14

WORKING LIGHT REAR RIGHT

X2

-XS100

19

WORKING LIGHT REAR LEFT

-XS100

1,5ý bn

X2

21 1,5ý bn

1,5ý 10000 bn

1 1* XS50:1 double connected

1,5ý bn

-XKL31

-12H7 +KB/2.15

54L

6 X1

15

7,5A +AP/6.1

11

1,5ý bn

2

2

-18H1:-/

-XS50

2,5ý gy

5

-11H6:X2/

-XS50

1,5ý 9400 bn

-11H4:X2/

X1 X2

SWITCH WORKING LIGHT OPERATOR’S CAB FRONT

FUSE -13F8 RESERVE A

1

-XS80

13

1,5ý 300 bk/gn

2,5ý gy

2,5ý gy

-13F5

1,5ý BK

-8H3:X2/

FLASHER FENDER LEFT

+KB/3.16

-8H4:X2/

21/5W

21/5W X2

2,5ý gy

2,5ý gy

21W

-12H4 X1 -12H5 +KB/3.16

/-18XS1:1

/-18XS1:3 2

2

-XS80

1,5ý 200 bk/gn

+KB/2.13 X2

FLASHER 5 FRONT LEFT

15A +AP/6.1

FUSE WORKING LIGHTS REAR

FUSE WORKING LIGHTS FRONT

1

1,5ý WH

LOW BEAM RIGHT

-13F2

1,5ý WH

LOW BEAM LEFT

X1

/-14K0:85

1,5ý WH

HIGH BEAM RIGHT

-12H6

2,5ý gy

0,75ý bn

1,5ý WH

HIGH BEAM LEFT

-XS50

1,5ý 300 bk/wh

-XS10

1,5ý ye

56b

+KB/2.13 X2 +KB/2.15 X2

87 85

-8H6:X2/

55W

+KB/2.15 X2

5

30

-13K1

-1K4:85/

-8H5:X2/

55W

+KB/2.13 X2

15

-XS103

-12H3 -12H2 56b

13

0,75ý 3500 wh

3

5A

1,5ý 10000 wh

/-18XS1:8 1,5ý ye

2 +AP/6.1

-XS104

56a

60W

1

2

-XS50

12

-12F3

1

1,5ý 10000 wh

-12H1

5A +AP/6.1

0,75ý BU

56a

60W

-12F2

2

1,5ý ye

-XS50

1,5ý wh

2 1,5ý 9400 wh

-XS50 -12H0

+AP/6.1

1

-XS50

5A

1,5ý wh

1,5ý wh

-12F1

1

1,5ý 10000 wh

5A

+AP/6.1 2

10ý RD

86

RELAY WORKING LIGHTS ON

1,5ý 9400 wh

/-18XS1:7

-12F0

FUSE LOW BEAM LEFT

FUSE HIGH BEAM RIGHT

/-XKL30:3

-XKL30

2

/-14K0:86

-11F8:1/

FUSE HIGH BEAM LEFT

RESERVE

10ý rd

10ý rd

FUSE LOW BEAM RIGHT

16

1,5ý BK

2

1

-XKL31

-XKL31

-XKL31

2

-XKL31

2

2

-XKL31:2/

/-XKL31:2 30

-XKL30 Voltage distributor central electric-3 -XKL31 Central ground central electric-3 -11X4 Connector front chassis / teeth protection -XS10 Connector rear chassis / central electric-1 -XS50 Connector front chassis / central electric-1 -XS80 Connector console / central electric-1

-XS100 Connector operator’s cab rear / central electric-2 -XS101 Connector rear chassis / flasher engine hood right -XS102 Connector rear chassis / flasher fender right -XS103 Connector rear chassis / flasher engine hood left -XS104 Connector rear chassis / flasher fender left -XS110 Connector operator’s cab front / central electric-2

87 .11

-13K1 RELAY WORKING LIGHTS ON Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

5/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.05

2

3

OPTION ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON

25A -13K1:85/

1 +AP/6.1

-14F1 FUSE

ADDITIONAL WORKING LIGHTS REAR XENON

2 2,5ý bk/ye

5

6 X1

-XS10

2

6

8

8

-18S1

2 2,5ý wh/bk

56b 0 I

14.11 14.11

6

53c

31b 53b 53 0 I II

H

X1 X2

I 0 1

-14S1

SWITCH ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON

2,5ý bk/rd/gn

7

2

2,5ý

6

8

8

-14S5

SWITCH ADDITIONAL WORKING LIGHTS OPERATOR’S CAB FRONT XENON

2

-XKL31

-18XS1 2,5ý WH

-XS70

10

5

1,5ý WH

12

11 12 1,5ý WH

1,5ý BK/VIO

11

10

7

2,5ý bn

2

-XKL31

1,5ý WH

17

-XKL31

1,5ý bu/wh

1,5ý bu

9

2,5 WH

19

-XS70

8

49a

1,5 ye

-18XS1

7

1

3

1,5ý WH

1,5 wh

-XS70

15 14 13

2 1,5ý WH

1,5 bk/wh

7

9

0,75ý gy

-XS90

8

RELAY FLASHER TRANSMITTER

+KB/3.5

-18M1 WASH WATER FRONT

M

8 10 11

1,5ý WS

-

1,5ý 9670 bk

1,5ý WS

-18H1

-

+

1

0,75ý 1,5ý bu

1,5ý gy

2

6

4 1,5ý bk/ bu

1,5ý bu/ wh

53 53b 31b

31 -18M1:-/

+

7

1,5ý BK

-XS90

2 87

11.5

-9F1:2

1,5ý gy

12

0,75ý gn

+KB/2.15

HORN

-18XS1

1,5 bk/wh/gn

-38K5

1,5ý BU

16

-XS30

-XS50

0,75ý gn

M

3

53a

RELAY WINDSHIELD WIPER TRANSMITTER

1,5 ye

-18M2

+KB/5.11

WINDSHIELD WIPER FRONT

7

-XS90

9

2

-XKL31

2

3

5

HIGH BEAM CHECK LAMP

8

1,5ý WH

6

1,5ý bk/ye

I

-XS80

2

0

-18S7

4

SWITCH WARNING FLASHER 1,5 WH

1,5ý rd

-XS80 1,5ý rd

1,5 bk/wh

-49XS1

4

0,75ý gy

8

-18H9

5

6

10

0,75ý gy

1,5ý WH

X1

+KB/5.11

X2

-18K7

0,75ý bn

0,75 wh 14.13 14.14

-18H5

2

1,5ý WH

11

X1

0,75ý bn

9

0,75 wh

1

7

21

+AP/6.14 49a C C2 49 31 3 5

1,5 wh

2,5 wh/bk

1,5ý WS

2,5ý bn

2

-XS70

18

16

14

1,5ý WH

30 87a

-XS50:11*/

X2

-18XS1

1,5ý bu/wh

1,5ý 9670 bk/ye

+KB/2.15

X2

X1

R

J

56a 4

6

1,5ý bk/ye

-14H6 XENON ADDITIONAL WORKING LIGHTS FRONT RIGHT

X1

2,5ý 10000 bn

-14H5

2,5ý 10000 bk/rd/gn

-XS50

9

2,5ý bn

2,5ý bn

+KB/2.13

XENON ADDITIONAL WORKING LIGHTS FRONT LEFT

-14H2

X2

2,5ý 9800 bn

+KB/3.15

X1

-XS50

-XS10

7

-XS10

X2

XENON ADDITIONAL WORKING LIGHTS REAR RIGHT

-14H1 +KB/3.16

XENON ADDITIONAL WORKING LIGHTS REAR LEFT

X1

2,5ý 11400 bn

-XKL31

2,5ý 9400 bk/rd/gn

L

FLASHER

LIGHT

15

2,5ý bk/vt

2,5ý

56

J

+AP/3.8

-9F1:2/ 2,5ý 11400 rd/bk/gn

STEERING COLUMN SWITCH

WINDSHIELD WIPER

HORN

2,5ý wh/bk

14.10 14.10

+AP/3.8

2,5ý

STEERING COLUMN SWITCH

-14F5

25A

5

X2

I 0

2,5ý rd/bk/gn

16

FUSE ADDITIONAL WORKING LIGHTS FRONT XENON

-14K0

7

15

RELAY ADDITIONAL WORKING LIGHTS REAR CHASSIS XENON

2,5ý bk/ye

1

14

-XS50:5/

1

+AP/6.1

13

-XS50:15/

30

12

-XS80

85

HORN

11

-XS80

0,75ý bn

87

10

-XS80

4ý rd

86

9

-49XS1

3

OPTION ADDITIONAL WORKING LIGHTS FRONT CHASSIS XENON

8

7

-11S2:3/

-XKL30 -13K1:86/

6

LOW BEAM -12F2:1/ HIGH BEAM -12F0:1/

10ý rd

5

-30A0-X1:42/

-XKL30:2/

4

-XS50

1

3

X2

1

FLASHER CHECK LAMP

X1 X2

1,5ý bk

6 1,5ý bk

0,75ý bn

0,75ý bn

-3F1:2/ -9F2:2/

1,5ý bn

-11S2:10/ /-38K5:85

-XKL31:2/

/-XKL31:2

-XKL30 Voltage distributer central electric-3

-XS30

-XKL31 Central ground central electric-3 -18XS1 Connector console / steering column switch -49XS1 Connector console / charge control -XS10 Connector rear chassis / central electric-1

-XS50 -XS70

Connector rear chassis / central electric-1 Connector front chassis / central electric-1 Connector console / central electric-1 Connector console / central electric-1

-XS80 -XS90 Connector console / central electric-2

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

6/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.06

1

2

3

4

5

6

WASH WATER WINDSHIELD WIPER REAR

WINDSHIELD WIPER REAR

7

8

9

FAN MOTOR UNDER OPERATOR’S SEAT

10

11

SOLENOID VALVE HEATING

12

13

14

10ý BK

10ý BK

2

3

1

-24F8 5A

2 +AP/5.1

30

30

8.3 87

8.5 87

RELAY (CAB ROOF)

30 1,5ý bu

1,5ý bu

-25K5 FAN

FUSE FAN CONDENSER (24M4)

8.4

FUSE FAN CONDENSER (24M4)

(HEATING, AIR CONDITIONER)

5 1

/-25F1:1

FUSE SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER

2,5ý gn

1,5ý bu

-25K2

2

1,5ý wh

RELAY SOLENOID VALVE TURN ON

-25K8

1,5ý rd 1,5ý ye

1,5ý rd

1

1,5ý bu/gn

1

1,5ý wh

2A

-XS120

2,5ý bk/vt

1,5ý bu

22

21

30

8.7 87

-XS120

19

20

1,5ý WH/BU

30

8.6 87

-XS120

-XS80

1,5ý WH

-XS120

1,5ý WH

2,5ý WH

30

8.6 87

1,5ý rd

+KB/5.8

SWITCH WASH-/WIPE SYSTEM REAR

-24F2 +AP/5.1

-25K7

-22S1

1,5ý rd

X2

4

+AP/5.1 2

RELAY FAN SPEED ND 2 STEP

5

1

15A

RELAY FAN SPEED RD 3 STEP

X1

-24F1

RELAY FAN SPEED 1TH STEP

14.12 14.13

-25K6

7

2

II I 0

FUSE SOLENOID VALVE HEATING

/-7F5:2

-7F8:1/

FUSE FAN HEATING AIR CONDITIONER

16

SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER

CONDENSER MOTORS CAB ROOF

10ý BK

15

-25K4 87

RELAY COMPRESSOR TURN ON

(HEATING, AIR CONDITIONER)

-24F4

1

-24F5 10A

10A

2 +AP/5.1

2 +AP/5.1 -9F5:2/

M

M

-24Y2

FAN MOTOR

SOLENOID VALVE

-

bk

-24M1 FAN MOTOR

1,5ý BN -18M1:-/

-22M1

A2

-XS120

4

+KB/4.5

M

+KB/8.13

-24M4 CONDENSER MOTOR RIGHT

3

BELOW OPERATOR’S SEAT

6

2

-XKL31

-XKL31

2

2,5ý gn

CONDENSER MOTOR LEFT PE

-24E8

1,5ý BN

GROUND COMPRESSOR AIR CONDITIONER

1,5ý bn

2

+KB/1.11

SOLENOID CLUTCH COMPRESSOR AIR CONDITIONER

-24M5

GROUND AERIAL

-XKL31

-XS20

-24Y8

+

+

M

+KB/8.6

10

2,5ý 6100 gn

1,5ý WH

1,5ý bk

-

1,5ý BN

-22E3

1,5ý bu

-XS100

-XS100

1,5ý bu

-

+

1,5ý BN

WASH WATER MOTOR REAR PUMP

WINDSHIELD WIPER REAR

2 A1

1,5ý bk

50

-22M4

31b 53a 31 53 53b

1,5ý wh

1,5ý ye

-24R2

-24M1

2

1

-XS100

-

-R2

1

-XS100

+

2

-R1

1

0,75ý bn

5

0,75ý bn

3.

6

1,5ý rd

13

1,5ý WH

13* 14

1,5ý bn

4

1,5ý bu

1,5ý bn

1,5ý WH/BU 1,5ý GY

3

1,5ý GY

1,5ý BU

1,5ý WH/BU

2 1,5ý BU

1,5ý BK/BU

1,5ý BK

1

1,5ý WH/BU

1,5ý BK

1,5ý BK/BU

-XS1004

-XS30

22

13 14 15 16 17

0,75ý gy/gn

-XS100

1,5ý ye/gn

2,5ý bk/vt

-9F5:2/

2

-XKL31

2

2

/-XKL31:2

-XKL31:2/

-XKL30 -XKL31 -XS20 -XS30

Voltage distributor central electric-3 Central ground central electric-3 Connector engine / central electric-1 Connector rear chassis / central electric-1

-XS80

Connector console / central electric-1

-XS100 Connector operator’s cab rear / central electric-2 -XS120 Connector floor frame / central electric-2 -XS1004 Connector operator’s cab rear / windshield wiper rear

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

7/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.07

1

2

3

4

5

6

7

8

9

10

11

12

13

14

AIR CONDITIONER 10ý BK

10ý BK

-24F8:1/

1,5ý wh

2

4

-XS110 1,5ý bn

1

+KB/6.3

FUSE RELAYS CONTROL UNIT AIR CONDITIONER

-25A1

1,5ý rt

+KB/6.10

7

3

5

2

-XS110

18

6 0,75ý YE

0,75ý rd

0,75ý BU

-XS110

-25F9

CONTROL UNIT AIR CONDITIONER

2

0,75ý gn

17

1

2A

+AP/5.1 2

1,5ý wh

-25R3 1,5ý wh

3

6

-X6 22

1

1,5ý wh

1,5ý rt

0,75ý wh

1,5ý bn

2,5ý bn

2

1 2

-XS25R3

1

8

16

+KB/6.3

2

2

1,5ý wh

-25R2

1

-XS110

-X8

1,5ý rd

-XS110

-XS25R2

1,5ý rd

-X8

2A

1,5ý wh

-XS110

1

INSIDE TEMPERATURE SENSOR

2A 2

FUSE -25F3 AIR CONDITIONER 2 CONTROL UNIT 1

+AP/5.1

OUTSIDE TEMPERATURE SENSOR

1

FUSE -25F1 +AP/5.1 AIR CONDITIONER 1,5ý rd CONTROL UNIT

-XS110

19

-XS110

20

21

0,75ý gn

-XS120

7

0,75ý gn

0,75ý wh

0,75ý rd

0,75ý ye

+KB/4.6

0,75ý bu

0,75ý rd

+ -

-25S3

0,75ý gn

-XS120

8

-XS100

4

THERMOSTAT

0,75ý gn

0,75ý WH

+

-25S3.1

-XKL31

2

-

0,75ý BK

5

STEP ST

FAN SPEED 1

RELAY -25K8

85 86

0,75ý rd

ND

85 86

FAN SPEED 2

RD

STEP

STEP 86

0,75ý rd

0,75ý rd

85

RELAY -25K7

86

FAN SPEED 3

85

86

RELAY -25K6

85

0,75ý rd

0,75ý gn

RELAY -25K5 ROOF FAN TURN ON

-25K4

0,75ý gn

-XS100

0,75ý rd

0,75ý rd

86

RELAY COMPRESSOR TURN ON

-25K2

RELAY SOLENOID VALVE TURN ON

P

85

PRESSURE SWITCH AIR CONDITIONER

2

/-XKL31:2

-XKL31:2/ 30

87 7.9

-25K2

RELAY SOLENOID VALVE TURN ON

30

87 7.13

-25K4 RELAY COMPRESSOR TURN ON

30

87 7.10

-25K5 RELAY ROOF FAN TURN ON

-XKL31 Central ground central electric-3 -XS25R2 Connector operator’s cab front / inside temperature sensor -XS25R2 Connector operator’s cab front / outside temperature sensor -XS8 Connector operator’s cab front / control unit air conditioner

30

87 7.7

-25K6 RELAY RD FAN SPEED 3 STEP

-XS100

30

87 7.7

-25K7

30

87 7.8

-25K8

RELAY RELAY ND FAN SPEED 2 STEP FAN SPEED 1ST STEP

Connector operator’s cab rear / central electric-2 -XS110 Connector operator’s cab front / central electric-2 -XS120 Connector floor frame / central electric-2

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

8/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.08

1

2

3

4

FLOW TEMPERATURE TEMPERATURE QUANTITY SENSOR SENSOR RD GEAR OIL COOLANT 3 CIRCUIT AT COOLER OPTION COOLER

5

6

SHOVEL POSITION SAVE

PERMAMENT FLOAT

7

PRECONTROL SHUT-OFF

3

8

9

10

11

12

BRAKE PRESSURE GEAR PRESSURE PRESSURE SWITCH PRESSURE SWITCH ACCUMULATOR PARKING SHUT-OFF BRAKE LIGHT 130BAR BRAKE 100BAR 16BAR 5BAR

RD

CIRCUIT OPTION

COOLANT LEVEL

13

14

15

HYDRAULIC OIL FILTER CLOGGING

ENGINE OIL LEVEL

16

PRESSURE SWITCH AIR FILTER CLOGGING

/-33S2:5

0,75ý 4900 bn

-32S8 P

1 2

+KB/1.3

0,75ý 9100 gy

0,75ý 9100 gy/rd

-XS20

0,75ý 4900 bu/rd

0,75ý 4900 bu/gn

18 16 17

14

15

wh No. 37

wh No. 18

0,75ý bu

0,75ý bu

2

-XS20

0,75ý 10500 bk

0,75ý 10500 rd/gy

0,75ý 10500 bn

3 4

PRESSURE SWITCH AIR FILTER CLOGGING

3

3

0,75ý bu

-31S6

+AP/7.2

-XS20

0,75ý 9500 bk/rd

0,75ý 9500 bn

-XS10

/-8S4:1

-XS40

0,75ý BK

0,75ý BK/RD

-7F3:2/

X2

1

1

wh No. 55

4

X1

17 18 16

+KB/1.4

wh No. 19

8

10

wh No. 38

2

9

wh No. 21

7

4

3

0,75ý bu

-31S81 1

2

1

2 2

0,75ý YE/GN

+KB/4.14

2

LEVEL SENSOR HYDRAULIC OIL

-32S5

0,75ý bu

SAFETY SWITCH RD 3 CIRCUIT

I 0 II

3

GROUND SWITCHING

1

0,75ý WH

P

-XS40

14.13 14.14 19.12

+AP/7.2

wh No. 11

RESISTORS BOX

7

3 wh No. 29

6

17.4

1

16BAR

1 2

PRESSURE SWITCH BRAKE PRESSURE

wh No. 9

wh No. 27

-29A4

7

wh No. 10

22kê

-7F3:2/

+AP/7.2

X2

0

1

wh No. 8

5

0,75ý bn

22kê 2

R4

wh No.28

1 3

0,75ý bu

R3

0,75ý bn

I

P

0,75ý bu

0,75ý ye/bu 0,75ý bu/wh

X1 14.12 14.12 19.13

-32S7 +KB/1.9

2

PRESSURE SWITCH GEAR PRESSURE

2

wh No. 2

7

X2

1

-32S1

5

7

+KB/4.14

130BAR

0,75ý WH

1

P

0,75ý bu

0

GROUND SWITCHING

-32S4 +KB/3.10

-32S3

wh No. 20

I

-32S2

X2

+KB/4.8

X1

1

GROUND SWITCHING

PRESSURE SWITCH PARKING BRAKE

1,5ý gy/wh

0,75ý bn

wh No. 28

0,75ý bu

-31XS2 6

3

4

X1

100BAR

5 2

8

2

3

wh No. 30

5

7

SWITCH WORKING HYDRAULIC TURN ON / OFF

13

1

SWITCH FLOAT POSITION TURN ON

12

0,75ý 7500 bk

0,75ý 7800 bk

0,75ý 7500 ye/bu

1

7

X2

0

14.12 14.13 19.13

-31S5

-XS20

0,75ý 7800 bu/wh

COOLER

-31S1

1

0,75ý BU/WH

3

2

I 0 II

X1

14.14 14.14 19.9 19.12

-XS40

5

19.10

LEVEL SENSOR ENGINE OIL

LEVEL SENSOR COOLANT

+AP/7.2

-31S7

31R4

TEMPERATURE SENSOR GEAR OIL -31S2 AT COOLER 2 1 2

SWITCH SAVE SHOVEL POSITION

1

I

TEMPERATURE SENSOR COOLANT

-31S8

+AP/7.2

TURN SWITCH FLOW OF QUANTITY RD 3 CIRCUIT OPTION

SWITCH CIRCUIT ON /OFF

0,75ý 9500 gy/bk

RD

3

1,5ý gy/wh

1,5ý gy/wh

1,5ý gy/wh

1,5ý gy/wh

1,5ý gy/wh

-9F7:2/

-7F3:2/

-7F3:2/

-XKL31

-XKL31

2

-XKL31

2

-XKL31

/-33S1:2

2

2

-XKL31:2/

/-XKL31:2

-X1

27

IW04

CH1

-X1

9

IW05

CH2

-X1

28

IW06

CH3

-X1

10

IX004

-X1

29

-X1

IX005

11

IX006

-X1

30

IX007

8

IX000

-X1

-X1

20

IX0.12

-X1

21

IX0.14

-X1

38

IX0.15

-X1

19

IX0.20

-X1

55

-X1

IX0.21

18

IX0.22

-X1

37

IX0.23

DIGITAL INPUT (FREQUENCY)

-30A0

18.2

Central ground central electric -3 Connection machine control unit / central electric-7 Connection turn switch console / central electric-3

2

IX0.13

ANALOG- / DIGITAL INPUTS

-30A0 MACHINE CONTROL UNIT

-XKL31 -X1 -31XS2

-X1

MACHINE CONTROL UNIT

18.2

-XS10 -XS20 -XS40

Connection rear chassis / central electric-1 Connection engine / central electric-1 Connection floor frame / central electric-1

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

9/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.09

1

2

PRESSURE SWITCH HYDRAULIC OIL CLOGGING

3

GEAR PRESSURE SHUT-OFF

4

RIDE CONTROL

5

SWITCH SWITCH 3 SEMI8 FULLAUTOMATIC AUTOMATIC

6

7

SHOVEL RETURN TO DIG JOYSTICK

CLOSE PARKING RAKE

8

9

10

11

STEERING PRESSURE

REVERSING FAN TOUCH CONTACT SWITCH OPERATED

12

FAN REVERSING DIRECTION OFF

13

CENTRAL GREASING OPTION

14

15

16

WINDSHIELD WIPER INTERVAL

0,75ý 9100 bk

0,75ý 9100 bu/rd

-XS20

0

1

+AP/7.13

5

5

X1 7

X2

I

0

1

SWITCH GEAR PRESSURE SHUT-OFF -33S2

I

+AP/7.2

8

7

-33S6

+AP/7.13 5

1

X1

II I 0

7

1

0

X2

3

X2

I

X1

5

1,5ý gy/wh

+AP/7.13

2

8

X1 X2

6

+AP/7.13 2

II I 0

7 X1

14.12 14.12 19.14

5

4

-33S5 SWITCH GEAR CHANGE DIAL

X2

14.12 14.13 19.11

-34S1 SWITCH REVERSING COOLER FAN

PRESSURE SWITCH STEERING PRESSURE -33S8 1 16BAR P 2 +KB/2.7

0,75ý 5720 YE/GN

0,75ý 5720 GY/WH

9

-XS50

10

17 -38K5:87

2

SWITCH CLOSE PARKING BRAKE

14.11 14.11 19.14

1,5ý gy/wh

+KB/1.4

1

14.10 14.10 19.13

-X7:17/

P

14.9 14.9 19.14

SWITCH -33S4 RIDE CONTROL

-33S1

1,5ý gy/wh

PRESSURE SWITCH HYDRAULIC OIL CLOGGING

1,5ý gy/wh

1,5ý gy/wh

-31S8:4/

0,75ý bu

/-46XS7:1

-32S8:1/

wh No. 48

-X1

wh No. 31

wh No. 49

48

IX0.32

-X1

49 IX0.33

-X1

wh No. 50

31

-X1

IX0.34

wh No. 51

50

-X1

IX0.35

wh No. 52

51 IX0.36

-X1

wh No. 16

52

IX0.37

-X1

wh No. 35

16

IX0.38

-X1

35

IX0.39

-X1

wh No. 42

wh No. 36

wh No. 46

46

IX0.10

-X1

-X1

36

IX0.16

DIGITAL INPUTS 18.2

-X1

-30A0 MACHINE CONTROL UNIT

Connection machine control unit / central electric-7

-XS20

Connection engine / central electric-1

-XS50

Connection front chassis / central electric-1

-X1

47

IX0.11

42

IX0.29

DIGITAL INPUTS 18.2

-30A0

MACHINE CONTROL UNIT

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

10/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.10

2

3

FAN SPEED

4

5

6

WINDSHIELD WIPER INTERVAL

RESERVE

7

RESERVE

8

CENTRAL LUBRICATION OPTION

9 EMERGENCY PUMP TURN ON

10

11

QX0.00

-X1

-X1

54

QX0.07

-X1

17

wh No. 54

QX0.08

-X1

53

wh No. 53

QX0.09

-X1

39

wh No. 39

PILOT CONTROL SUPPORT SOLENOID RAISE OPTION

QX0.10

-X1

3

wh No. 3

-XS10

21

-XS40

19

-40XS5

FAN SPEED 86

1

-38A8

-38K5 RELAY WINDSHIELD WIPER TRANSMITTER

+AP/4.12

85

0,75ý bn

1,5ý gy/wh

-40Y5

+KB/3.8 H

+KB/4.14

12

0,75ý bu/wh

1

RELAY PARKING BRAKE 1

-40K6

86

30

85

87a

+. + -

CENTRAL LUBRICATION SYSTEM OPTION

-40XS5

2 87

2 0,75ý bn

1,5ý 6500 BN

0,75ý gy/gn

1,5ý RD/BU

-33S6:9/

-XS50:18/

1,5ý 6300 BN

5

-40Y3

-XS90 1,5ý GN/BK

22

wh No. 22

5

1,5ý WH

PARKING BRAKE CLOSE

REVERSING FAN

not wired Option

QX0.11

-X1

40

wh No. 40

1,5ý 6300 BK/RD

+KB/3.7 2

16

18.2

1,5ý 6500 BK

-38Y1

15

-30A0 MACHINE CONTROL UNIT

QX0.06 IX0.18

QX0.05

-X1

45

wh No. 44

-XS10

14

4A - OUTLET PORT

QX0.01

-X1

44

13

PARKING BRAKE CLOSE

REVERSING FAN

-30A018.2 MACHINE CONTROL UNIT PWM - OUTLET PORT

12

/-9F7:2

1

-18K7:5/

1,5ý BN

-XS10

20

0,75ý bn

-XKL31

-XS10 0,75ý bn

22

-XS40

-XS90

6

1,5ý bn

13

0,75ý bn

2

-XKL31

2

/-XKL31:2

-XKL31:2/

-40K6

-38K5 RELAY WINDSHIELD WIPER TRANSMITTER

87 6.9 30

87 .13

87a 6.9

30

-XKL31

Central ground central electric-3

-XS10

-40XS5

Connection floor frame / parking brake open

-XS40

Connection rear chassis / central electric-1 Connection floor frame / central electric-1

Connection engine control unit / central electric-7

-XS90

Connection console / central electric-2

-X1

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

87a .13

RELAY PARKING BRAKE

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

11/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.11

1

2

3

4

5

REVERSING DIRECTION LIGHT RIGHT

WARNING BUZZER

-30A0

6

7

REVERSING DIRECTION LIGHT LEFT

8

9

10

11

12

13

14

15

16

BACK-UP ALARM

ENGINE CONTROL UNIT

18.2

QX0.14

-X1

QX0.15

-X1

43

wh No. 43

4

wh No. 4

/-1K5:85 0,75ý bk

-XS10

0,75ý bk

-XS10

3

0,75ý bn

0,75ý bk

-XS30

13

8

9

9* *

terminal twice connected

0,75ý 8800 bk

2

X1

-XKL31

-XS103

3

-41H8

X1

1

-41H9

+KB/3.16 X2

X2

-8H5:X2/

REVERSING DIRECTION LIGHT RIGHT

-11H2:X2/

WARNING BUZZER

+KB/3.16

3

REVERSING DIRECTION LIGHT LEFT

BACK-UP ALARM

2

-8H4:X2/

-41H5

-41H7

1,5ý 114400 BN

1,5ý 114400 bk/rd

-11H8:X2/

-XS101 1

0,75ý 10000 bk

2

-XKL31:2/

-XKL31 Central ground central electric-3 -XS10 Connection rear chassis / central electric-1 -XS30 Connection rear chassis / central electric-1

/-XKL31:1

Typ Model Type Tipo

-XS101 Connection rear chassis / reversing direction light right -XS103 Connection rear chassis / reversing direction light left

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

12/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.12

4

5

6

7

8

9

10

11

12

ENGINE CONTROL

-45A0

-46A0

ENGINE CONTROLLER

6

1

2

ED9

ED10 ED11 ED12 VPE1 VPE2 ED13 ADM1 ED13

VM1

VM2 ADM4

-X7

1

1

1

1

2

3

4

5

6

7

8

10

9

11

12

13

14

15

16

17

18

19

20

21

-46A7 +KB/4.4

22

-XS120

0,75ý WH

-5F3:2/

-9F4:2/

6

3

ACCELERATOR

1

ADM3 ADM6DISPLAY

-46XS7

22

5

-45A5 1

ED8 ADMS SD4

JOYSTICK SHOVEL RETURN TO DIG

PRE-HEAT SIGNAL

0,75ý GN

6

EF6

19

-1K4:86/

5

0,75ý OR

0,75ý BU

0,75ý WH

4

ADM2

0,75ý BK

0,75ý BK

1,5ý RD

21

7

START RELEASE

4

10 5

-XS60

0,75ý GN

0,75ý OR

20

0,75ý GN

19

9

START LOCK

3

13

ED6

MCS ACCELERATOR PEDAL

-XKL31

16

GEAR CONTROLLER

0,75ý OR

0,75ý WH

0,75ý BU

18

0,75ý WH

0,75ý BK

3

-1K3:86/

-XS70 -9F2:2/

17

2

1

49

0,75ý BU

16

0,75ý RD

-XS90:15/

KEY SWITCH (KEY)

47

0,75ý BK

0,75ý RD

15

0,75ý RD

14

48

0,75ý BK

13

38 0,75ý YE/BU

1,5ý BK/WH/GN

0,75ý BK/YE/RD

12

4

WAIT TO START LAMP

11

5

1,5ý BK/WH/GN

2,5ý bn

15

MAINTENANCE LAMP

1,5ý RD

10

-5F2:2/

9

6 0,75ý YE/GN

17

ENGINE WARNING LAMP (YELLOW)

8

VPI

-XS2

0,75ý GY/GN

8

-5F2:2/

7

-5F1:2/

6

7

ACCELERATOR PEDAL

+

1,5ý RD

28

+

ENGINE STOP LAMP (RED)

+

1,5ý RD

1,5ý RD

2,5ý bn 2,5ý bn

2,5ý bn

18

5

4

SIGNAL LAMPS

+

1,5ý RD

50

1,5ý BN

40

+

-5F2:2/

3

2

-

-5F1:2/

1

39

1,5ý BN

1,5ý BN

30

-

2,5ý bn

-XS60

1,5ý BN

29

-

1,5ý BN

-

15

17.8

-5F3:2/

POWER SUPPLY

-

14

GEAR CONTROL

17.7

-XS1

13

-XKL31

1

1

1

6

-XKL31:2/

-XKL31 Central ground central electric-3 -46X7 Connection floor frame / joystick -XS1 Connection engine / engine controller -XS2 Connection engine / engine controller

1

0,75ý bk

3

-30A0-X1:52/

2

SEMI DRIVE PROGRAM/ FULL AUTOMATIC -33S5:5/

1

/-XKL31:1

-XS60

Connection engine / central electric-1 -XS70 Connection console / central electric-1 -XS120 Connection floor frame / central electric-2

-X7

Connection gear controller / central electric-4

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

13/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.13

-XKL31

-XKL31

-49XS1 Central ground central electric-3 Connection console / charge control -XS90 -XS30 5 3

6

1

4

2

X2 5

COOLANT TEMPERATURE

-49A9

-49E1

GROUND FUEL GAUGE TRANSMITTER

1

Connection rear chassis / central electric-1 Connection console / central electric-2 9 X1

X2

9

10 10

X1

X2

10.5

9

10

5.11

X1 X2

X2

X1

9

10

X1

10.7

9 X1

10 X2

5.14

9

X2 10

Typ Model Type Tipo

Benennung Description Dénomination Denominación

-34S1

9

10

X1

-40K6:87a/ 10.9

X2

X1

7.2

9

X2 10

TL420 TL450

.13

9

10

X1

X2

X1

6.13

9

X2 10

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

X2

9

10

X1

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

9

10

X1 X2

-XKL31:1/

TL04200100

TL04500100 Blatt Page Feuille Página

14/18

Datum Edition Date Fecha

Blatt Page Feuille Página

-49S6

X1

0,75ý bn

-31S8

9.6

0,75ý bn

-31S8.1

SYMBOL LAMP RD 3 HYDRAULIC CIRCUIT ON SAFETY SWITCH

0,75ý bn

14

SYMBOL LAMP ON-BOARD COMPUTER SELECT DISPLAY

10

-41S8

-31S7

X2

SYMBOL LAMP RD 3 HYDRAULIC CIRCUIT ON

0,75ý bn

X1 9

0,75ý bn

-31S6

SYMBOL LAMB WORKING HYDRAULICS ON

0,75ý bn

9.5

SYMBOL LAMP BACK-UP ALARM SHUT OFF

-31S5

SYMBOL LAMP SHOVEL POSITION SAVE

0,75ý bn

10

-34S4

-14S5

SYMBOL LAMP PERMANENT FLOAT

0,75ý bn

X2

0,75ý bn

-14S1

SYMBOL LAMP WORKING LIGHT OPERATOR’S CAB REAR

0,75ý bn

9

SYMBOL LAMP CENTRAL LUBRICATION MANUAL OPERATING OPTION

0,75ý bn

-8S1

SYMBOL LAMP XENON-ADDITIONAL LIGHT REAR CHASSIS

0,75ý bn

SYMBOL LAMP ROTATING BEACON

9.5

-11S2

X1

10.3

10

X1

0,75ý bn

+AP/7.16 10.2

X2

13

SYMBOL LAMP PARKING LIGHT / LOW BEAM

7

4

X1 9

-18S7

.16 .16 19.16

1

6

9.4

0,75ý bn

I 0

2

10

12

SYMBOL LAMP HAZARD LIGHTS ON

X2

-49S6

1

9

-22S1

X1

SELECTOR SWITCH ON-BOARD COMPUTER

FUEL GAUGE

3

6.4

0,75ý bn

7

-XS90

WAIT TO START LAMP

SYMBOL LAMP COOLER FAN REVERS ABLE TOUCH CONTACT SWITCH

6

11

SYMBOL LAMP WASH / WIPE SYSTEM REAR

5

10

-33S6

1,5ý WH

17

15

10 X2

0,75ý bn

9

4 X1

-13S5

8

3

X2

SYMBOL LAMP PARKING BRAKE CLOSE

17

2

X2

9

-33S5

-49XS1

4 1

6.2

0,75ý bn

26

X1 X1

SYMBOL LAMP SELECTING GEAR CHANGE PROGRAM

25

23 9

-33S4

24

1,5ý wh

22 UB SAT SLAVE BUS MASSE

10

0,75ý bn

X2

MASSE ANA

9

SYMBOL LAMP WORKING LIGHTS OPERATOR’S CAB REAR

X1

21

3.8

0,75ý bn

4

MASSE FREQ

SYMBOL LAMP RIDE CONTROL

20

0,75ý bn

OUT PUT 1

8

1,5ý gy/rd

PE OUT PUT 2

-33S2

4*

19

-XS90

-49A0CAN COCKPIT DASH BOARD

0,75ý bn

5

18

7

SYMBOL LAMP GEAR PRESSURE TURN OFF

4

/-XS1:4

17

-XS90

MALFUNCTION WARNING LIGHT

0,75ý bn

3

16

1,5ý WH

15

-49XS1

14

6

-13S2

3 13

FREQ INPUT 2

1,5ý BK/WH/GN

14 12

KL15 FREQ INPUT 1

1,5ý gy/rd

17.2

1,5ý gy/rd

11

5

0,75ý bn

2 10

4

INDICATOR LIGHT ORANGE PRE-GLOW TIME -49H5.1

ANA 4-20mA 0-5VDC INPUT 3 GND INPUT ANA 4-20mA +8VDC GEBER INPUT 2 INPUT KL58

1,5ý Bu/wh

ANA INPUT 1

SYMBOL LAMP WORKING LIGHTS OPERATOR’S CAB FRONT

1 3

-49XS1

9

1,5ý Bu/wh

TRANSMITTER FUEL GAUGE

WARNING LIGHT RED MALFUNCTION -49H5

2

3

1,5ý gy/rd

2 8

-XS90

2

-9F9:2/

1 7

1,5ý bu/gn

2

-XS90 0,75ý WH

1,5ý bn

1 K LINE

TRANSMITTER FUEL GAUGE OVER VDO

-49XS1

1,5ý rd 1,5ý bn

-XS90 KL31

0,75ý WH

-XS30

1,5ý rd

1

0,75ý 6400 WH

1,5ý bn

KL30

-49R1

-5F6:2/

1 15 16

LAMPS INTO SWITCH

-7F4:2/

X1

X2

9

9

10

-49A8

5

.14 .6

X2

X1

10

4.10

9

X2 10

/-18H5:X2 /-XKL31:1

07.2007

7.35.14

-W52Y3 Pur 2x0,5mmý

4

1

N5_03

5

3

2

-6

1

2

-W52Y5 Pur 1420mm 2x0,5mmý

4

1

N5_04

5

-8

3

1

2

-W52Y7 Pur 1420mm 2x0,5mmý

2

4

1

5

3

2

1

P 2

bk

X1

bn

X2

SOLENOID VALVE LOAD HOLDING VALVE UNLOCK OPTION

X2

A.3

-52Y7

-52Y5 SOLENOID VALVE LIFT HEIGHT LIMITATION

-W51S3 PUR-E 2400mm 2x0,34mmý

bn

3

1

4

-3

N5_I1

Connection pressure switch shovel return to dig, float position turn off / CAN-BUS I/O control module

-XS2

Connection pressure switch float position turn on, proximity switch return to dig / CAN-BUS I/O control module

-51XS6 -51XS8

Connection cable to lift height limitation / CAN-BUS I/O control module Connection proximity switch proximity switch return to dig / cable to CAN-BUS I/O control module Connection dumping cylinder right / cable to CAN-BUS I/O control module

bk

bn

C

A B

bk

bu bn

-W51S6 PUR-E 3x0,34mmý

-W51S4 PUR-E 3x0,34mmý

bk

bu bn

2

3

1

N5_AI2

4 N5_I2

POSITION 3 17.13

-XS1

-51XS6

wh bn

gn

-51XS8

-XS2

POSITION 1

-XS3

2

-XS1

-1 2 IFM CR2033 N5_AI1

4

-UB 0VDC +UB 24VDC

3

1

-W51S2 PUR-E 700mm 2x0,34mmý

A.1

X2

X1

bk

A.4

X1

16BAR

B.1

X2

P

B.3

-52Y1 SOLENOID VALVE RD 3 CIRCUIT LEFT OPTION

-52Y3

-W51S1 PUR-E 2100mm 2x0,34mmý

B.4

X1

-51S3

1 2

SOLENOID VALVE RD 3 CIRCUIT LEFT OPTION

4

SIGNAL

(ON DISTRIBUTER BLOC LIFTING CYLINDER)

(AT VALVE BANK M6)

P

3

PRESSURE SWITCH FLOAT POSITION TURN ON

PRESSURE SWITCH SHOVEL RETURN TO DIG

-51S1

1

-51A8

C

A B

2

3

A.1

2

A.4

1

A.3

2

-4

SHOVEL RETURN TO DIG DISTANCE MEASURE SYSTEM

B.3

3

16

SHOVEL RETURN TO DIG DISTANCE RESERVE MEASURE SYSTEM

B.1

1

N5_02

5

LIFT HEIGHT LIMITATION

15

-51S6

-W52Y1 Pur 2x0,5mmý

4

SHOVEL RETURN TO DIG POSITIONING OPTION

FLOAT POSITION TURN ON 16BAR

14

B.4

2

13

PROXIMITY SWITCH LIFT HEIGHT LIMITATION

N5_01

1

12

A.1

-50A0:6/

IFM CR2033 -2

FLOAT POSITION TURN OFF 5BAR

PRESSURE SWITCH SHOVEL RETURN TO DIG

-50A0 CAN-BUS I/O CONTROL MODULE CR2033 TRAVEL DIRECTION RIGHT

11

A.3

LIFT HEIGHT LIMITATION

10

A.4

17.13

LOAD HOLDING VALVE UNLOCK OPTION

9

PROXIMITY SWITCH SHOVEL RETURN TO DIG -51S4 POSITIONING OPTION

CIRCUIT RIGHT OPTION

8

B.1

RD

7

B.4

3

6

B.3

CIRCUIT LEFT OPTION

5

-51S2

RD

4

5BAR

3

3

(ON SOLENOID VALVE LIFT LIMITATION)

2

PRESSURE SWITCH FLOAT POSITION TURN OFF

1

-XS3

-5

2

3

N5_AI3

1

4 N5_I3

POSITION 5

-7

1

N5_AI4

4 N5_I4

POSITION 7

-50A0 CAN-BUS I/O CONTROL MODULE CR2033 TRAVEL DIRECTION RIGHT

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

15/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.15

X1 X2

2

-2

1

2

-W53Y3 Pur 1320mm 2x0,5mmý

4

1

X1 X2

N7_03

5

3

2

12

-3

1

-W53Y5 Pur 1320mm 2x0,5mmý

2

4

1

X1 X2

3

2

-4

1

-W53Y7 Pur 2320mm 2x0,5mmý

2

4

1

X1 X2

5

3

2

IFM CR2031 -5

N7_05

1

2

4

-W54Y1 Pur 2x0,5mmý

1

3

2

X1 X2

-6

1

15

16

PILOT CONTROL SHUT-OFF

RESERVE

CR2031

N7_06

5

14

CAN-BUS ON/OFF CONTROL UNIT TRAVEL DIRECTION LEFT

-50A5

N7_04

5

13

WORKING HYDRAULIC OPTION

FLOAT POSITION

2

4

-W54Y3 Pur 2x0,5mmý

1

-54Y3

1

3

11

17.10

N7_02

5

-53Y3

-53Y1

SOLENOID VALVE SHOVEL RETURN TO DIG VALVE RAISE OPTION

-W53Y1 Pur 1320mm 2x0,5mmý

4

SOLENOID VALVE SHOVEL RETURN TO DIG VALVE LOWER OPTION

2

10

SOLENOID VALVE WORKING HYDRAULIC OPTION

N7_01

1

GEAR SHUT-OFF

9

CAN-BUS ON/OFF CONTROL UNIT TRAVEL DIRECTION LEFT

SOLENOID VALVE SHOVEL RETURN TO DIG VALVE RETRACT OPTION

-50A5:6/

IFM CR2031 -1

CR2031

8

N7_08

N7_07

5

3

-7

1

2

4

5

3

-8

X1 X2

Benennung Description Dénomination Denominación

2

-W54Y7 Pur 1420mm 2x0,5mmý

2

Typ Model Type Tipo

1

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

-54Y7

SHOVEL RETURN TO DIG VALVE RETRACT OPTION

-50A5 17.10

7

-54Y1

SHOVEL RETURN TO DIG VALVE LOWER OPTION

6

SOLENOID VALVE PILOT CONTROL SHUT-OFF

5

-53Y7

SHOVEL RETURN TO DIG VALVE RAISE OPTION

4

SOLENOID VALVE FLOAT POSITION

3

SOLENOID VALVE GEAR SHUT-OFF AT STABILIZATION MODULE

2

-53Y5

1

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

4

5

3

2

1

X1 X2

TL04200100 TL04500100 Blatt Page Feuille Página

16/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.16

1

2

3

4

5

6

7

8

9

10

11

12

13

CONTROLLER BOTH PLUGS ARE LOCATED UNDER THE ASHTRAY

END RESISTOR

DIAGNOSIS CUMMINS

A B C

RESISTORS GRID -29A4

BATT+

BATT-

CAN L (1939)

CAN H (1939)

-18XS8

SHIELD

12 11

5 13

CAN L (1939)

+AP/4.12

6 14

4 12

9 10 120ê

16

DEUTSCH MD14-9-1939PE

-18XS7 CAN H (1939)

3 11

R1

9.1

15

CAN BUS

120 DEUTSCH CAUTION TWIS CAN BUS CORES WITH 30 TURNS BY 1 METER

14

D A B

C

CAN OPEN SAE J1939

8

5

GND4

8

7

WH

ye

-49XS1

wh

14

9

10

WH bn

16

16* 18 1

11 21

ye BU

-X1 19

14.1

6

5

gn wh

14

gn wh

32

26

CAN1_H

CAN1_L

CAN2_H

SH

SCREAN

CAN2_L

ye bn

CANopen

J1939

3

-XS140

22

2

CAN2_H

CAN1_L

CAN1_H

CANopen

2/GND1 1

3

4 2

4

GND3

GND2

TRAVEL DIRECTION LEFT

+KB/2.8

NODE-ID 7 S1 = 3 S2 = 0 S3 = 7

IFM CR2031 GNDs

5

18.2

ye bn

gn wh

ye bn

gn

-50A0 CAN-BUS MODULE IN / OUT +KB/2.13

TRAVEL DIRECTION RIGHT IFM CR2033

GNDs

CANin 1 +VBBc

CANout 1

CANin 1 +VBBc

CANout 1

CANin 2 CAN_GND

CANout 2

CANin 2 CAN_GND

CANout 2

CANin 3 CAN_H

CANout 3

CANin 3 CAN_H

CANout 3

CANout 4

CANin 4 CAN_L

CANout 4

CANout t5 /-50A5-1:3 /-50A5 /-50A5-1:1

gn ye

15.1 15.9

NODE-ID 5 S1 = 3 S2 = 0 S3 = 5

CANin 5

rd

4

2

-50A5 CAN-BUS MODULE IN / OUT

CANin 4 CAN_L

gn

3

1

1

2

3

7

4

5

-W50A5 Pur 9,2m 2x2,5mmý

2

1

CANin 5

6

CANout t5 /-50A0-2:3 /-50A0 /-50A0-2:1 1

7

4

5

-W50A0 Pur 9,2m 2x2,5mmý

2

1

2

3

6

25

-X4

CAN2_L

GROUND

6

gy

CAN-INTERFACE 2 LOW

bn

CAN-INTERFACE 2 HIGH

13 22

12

pk

gn wh

CAN-INTERFACE 1 LOW

rd

CAN-INTERFACE 1 HIGH

ye

-XCAN

16.1 16.9

gn

-XS140

6

SAE J1939

CAN-BUS

bu

-XS1

46

37

36

CAN_H CAN_L SCREAN

SAE J1939

-30A0

IFM CONTROLLER

13.1

-45A0

1

2

ye

4

wh

1 120ê

2

END RESISTOR -50R4

7

/-XS1:38 /-2K3:85

gn

DEUTSCH END RESISTOR 120

-XCAN

ye

CAN_H CAN_L SCREAN

SAE J1939 13.9

-46A0

GEAR CONTROLLER ZF

-XS50

-XS50

19

20

21

22

ENGINE CONTROLLER CUMMINS

-49A0

VDO COCKPIT

-8F7:2/ -8F9:2/

TO FRONT CHASSIS END RESISTOR IN CR2033

-XKL31

-XKL31

1

1

-XKL31:1/

-XKL31

Central ground central electric-3 -49XS1 Connection console / charge control -X1 -X4

Connection IFM control /central electric-7 Connection gear control /central electric-4

-XS1

Connection engine / engine control Cummins

-XS140 Connection front chassis / central electric-2 -XS50 Connection front chassis / CAN-bus module in/out -XCAN Wedge strip / mounting plate central electric

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

17/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.17

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

PROGRAMMING MODULE

MACHINE CONTROL UNIT IFM R360

GROUND SENSOR MODULE

GROUND OUT PUTS

GNDs

GNDo

-X1

23

23

5

5

34

34

1

1

GNDa

15

15

RxD

TxD EORROR TEST

12

6

12

7

6

7

TEST INPUT

POWER SUPPLY THROUGH RELAY

VBBr 10-32 VDC

+AP/7.8

RS 232 INTERFACE

POWER SUPPLY OUTPUTS

VBBo 10-32 VDC

12.1 17.4

GROUND ANALOG OUTPUTS

POWER SUPPLY SENSORS/MODULE

VBBs 10-32 VDC

11.1 11.8

RS 232 INTERFACE

POWER SUPPLY

10.1 10.9

ERROR OUTPUT

-30A0

CR0020 9.1 9.9

13

24

24+

-8F6:2/

-9F8:2/

-9F9:2/

/-9F9:2

3

-30A7

2

1

9

5

INTERFACE MODULE BRIDGE IS IN PROGRAMMING CABLE

CENTRAL GROUND -XKL31 CENTRAL ELECTRIC-3

2

2

2

2

2

-XKL31:2/

/-XKL31:2

Typ Model Type Tipo

Benennung Description Dénomination Denominación

TL420 TL450

Elektrisches System Electrical system Circuit électrique Sistema elèctrico

ab Fz.-Id.-Nr. from s/n à partir du n/s desde el no.

Stromlaufplan Wiring diagramm circuit électrique Esquemas de los circuitos

TL04200100 TL04500100 Blatt Page Feuille Página

18/18

Datum Edition Date Fecha

Blatt Page Feuille Página

07.2007

7.35.18

(mm2) Cable colours

Nominal cross sections Terminal Significance

black red brown blue white yellow green grey beige black / red black / blue black / white black / green black / yellow

30/49 15 31 D+/61 56a 15

black / white / green black / grey black / violet black / brown red / black red / white red / yellow red / blue red / green red / brown brown / red brown / white

49a

brown / yellow brown / green blue / red blue / brown blue / white blue / yellow blue / black white / yellow white / grey yellow / black yellow / green green / red green / white green / violet green / grey green / blue green / black grey / black grey / red violet / white green / white / red green / black / white green / white / violet orange blue / green blue / yellow / green (1,5) red / green / violet

54 L R

Battery, positive, reverse, flasher Glow starter, positive Ground, negative Generator, working hour meter High beam Switched positive output Oil pressure - engine Switch forward - rectifier Board check system Brake lights, stop light switch Additional valve Flasher left, flasher check, terminal C Flasher right Parking brake - charge indicator light Flasher switch

0.75

1.5

2.5

4.0

6.0

x

x x x x x x x x x x x x x x

x x x x x x x x

x x x

x

x x x x x x

C2 G

Flasher indicator light Fuel level gauge Warning buzzer Axle lock Temperature indicator Hand brake switch - cabin lamp Steering inversion 4-wheel steering - crab 4-wheel steering - round Hydr.oil cooler / transmitter / engine 17/31b Warning lamp pre-glow / wiper motor V-belt check, valve-breaker Horn Hydraulic pressure Diesel fuel heat., charge press. (fuel) Air filter check Armrest switch - pilot control Electr. engine shut-off, wiper motor 56b Low beam 3 Light switch Heater fan switch - motor Hydr. filter clogging indicator Engine oil temperature light (Deutz) Hydraulic oil temperature Windscreen wiper Heater fan Heater fan Heater fan Side marker lamp left Side marker lamp right, panel lamps / working floodlights Rotating beacon Cooling water level Engine oil level

x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x

Hydraulic oil level

x

Slew limitation Wiper switch Steering lock angle rear

x x x

Steering lock angle front

x

Typ/Model/Type

Datum/Edition/Date

Electrical equipment (general)

01.2007

Benennung/Description/Dénomination

Blatt/Page/Feuille

Summary cable colours and meaning

7.100.01