Welding Procedure Qualification Record (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test Certificate [PDF]

Zitiervorschau

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_001 Manufacturer’s pWPS No: WOPEX_11-03 Manufacturer’s Record of Test No – R000008_210125-164159 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Village-Khalumbre (Khed), Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 29.12.2020 Qualification Details Details Actual Welding Process(es) MAG-135 (Partly Mechanized) Type of joint and weld Butt joint (full penetration) Parent metal group(s) and subISO 15608 – G1.2 group(s) Parent metal thickness (mm): 4 Weld metal thickness (mm): s4 Single run / Multi run: Single run Filler material designation: ISO14341-A-G 42 3 M21 3Si1 (SFA5.18 ER70S-6) Filler material make: ESAB Filler Material size: Ø 1.0 mm Throat thickness (mm): NA Outside pipe diameter (mm): Ø 48 Designation of shielding ISO14175- M21 (Ar.80% +Co2_20%) gas/flux: Designation of backing gas NA Type of polarity: DCEP Transfer mode: Globular Heat input (KJ/mm) 0.79 Welding positions: PC Pre-heat temperature: 25⁰ C Post heating: NA Inter pass temperature: NA Post weld -heat-treatment: NA Other information: NA

Examiner or Examining body: Mr. Hugo Mezin (RWC-Level A, IWE)

Range of qualification 135(Partly Mechanized) BW (ss nb, ss mb, bs) ISO15608- G1.1, 1.2 3 – 5.2 s ≤ 8mm Single run ISO14341-A-G 42 3 M21 3Si1 Any Any NA ≥ 24 ISO 14175- M21 NA DCEP Globular, Spray 0.59 – 0.99 PA, PC min. 22⁰ C NA NA NA NA

We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_002 Manufacturer’s pWPS No: WOPEX_20-01/02 Manufacturer’s Record of Test No – R000008_210519-114709 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Village-Khalumbre (Khed), Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 20.03.2021 Qualification Details Details Actual Welding Process(es) MAG-135 (Partly Mechanized) Type of joint and weld Butt joint (full penetration) Parent metal group(s) and subISO 15608 – G1.2 group(s) Parent metal thickness (mm): 10 Weld metal thickness (mm): s 10 Single run / Multi run: Multi run Filler material designation: ISO14341-A-G 42 3 M21 3Si1 (SFA5.18 ER70S-6) Filler material make: ESAB Filler Material size: Ø 1.0 mm Throat thickness (mm): NA Outside pipe diameter (mm): -

Examiner or Examining body: Mr. Hugo Mezin (RWC-Level A, IWE)

Range of qualification 135(Partly Mechanized) BW (ss nb, ss mb, bs) ISO15608- G1.1, 1.2 3 – 20 s ≤ 20mm Multi run ISO14341-A-G 42 3 M21 3Si1 Any Any NA >500mm or >150mm in PC and PA/PF rotated ISO 14175- M21

Designation of shielding ISO14175- M21 (Ar.80% +Co2_20%) gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Root: Globular, Capping: Spray Globular, Spray Heat input (KJ/mm) 0.76/1.12 0.57 – 1.40 Welding positions: PA PA Pre-heat temperature: 25⁰ C min. 22⁰ C Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_003 Manufacturer’s pWPS No: WOPEX_04-02 Manufacturer’s Record of Test No – R000008_210118-122803 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Village-Khalumbre (Khed), Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 20.12.2020 Qualification Details Details Actual Welding Process(es) MAG-135 (Partly Mechanized) Type of joint and weld Butt joint (full penetration) Parent metal group(s) and subISO 15608 – G1.2 group(s) Parent metal thickness (mm): 40 Weld metal thickness (mm): s 40 Single run / Multi run: Multi run Filler material designation: ISO14341-A-G 42 3 M21 3Si1 (SFA5.18 ER70S-6) Filler material make: ESAB Filler Material size: Ø 1.0 mm Throat thickness (mm): NA Outside pipe diameter (mm): -

Examiner or Examining body: Mr. Hugo Mezin (RWC-Level A, IWE)

Range of qualification 135(Partly Mechanized) BW (ss nb, ss mb, bs) ISO15608- G1.1, 1.2 20 – 80 s ≤ 80 mm Multi run ISO14341-A-G 42 3 M21 3Si1 Any Any NA >500mm or >150mm in PC and PA/PF rotated ISO 14175- M21

Designation of shielding ISO14175- M21 (Ar.80% +Co2_20%) gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Root: Globular, Capping: Spray Globular, Spray Heat input (KJ/mm) 0.84/1.29 0.59 – 1.61 Welding positions: PA PA Pre-heat temperature: 25⁰ C min. 75⁰C for thickness ≥ 30mm Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_005 Manufacturer’s pWPS No: WOPEX_13-01 Manufacturer’s Record of Test No – R000008_210125-142622 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 02.01.2021 Qualification Details Details Actual Range of qualification Welding Process(es) MAG-135 (Partly Mechanized) 135(Partly Mechanized) Type of joint and weld T joint (Fillet weld) T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G1.2 ISO15608- G1.1, 1.2 group(s) Parent metal thickness (mm): P-8 / T-8 3 - 16 Weld metal thickness (mm): NA NA Single run / Multi run: Multi run Multi run Filler material designation: ISO14341-A-G 42 3 M21 3Si1 ISO14341-A-G 42 3 M21 3Si1 (SFA5.18 ER70S-6) Filler material make: ESAB Any Filler Material size: Ø 1.0 mm Any Throat thickness (mm): a8 No restriction Outside pipe diameter (mm): 60 ≥ 30 Designation of shielding ISO14175- M21 (Ar.80% +Co2_20%) ISO 14175- M21 gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Globular / Spray Globular, Spray Heat input (KJ/mm) 0.99/1.39 0.74 – 1.74 Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_006 Manufacturer’s pWPS No: WOPEX_03-01 Manufacturer’s Record of Test No – R000008_210118-143113 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Village-Khalumbre (Khed), Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 20.12.2020 Qualification Details Details Actual Welding Process(es) MAG-135 (Partly Mechanized) Type of joint and weld T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G1.2 group(s) Parent metal thickness (mm): 30 / 30 Weld metal thickness (mm): NA Single run / Multi run: Multi run Filler material designation: ISO14341-A-G 42 3 M21 3Si1 (SFA5.18 ER70S-6) Filler material make: ESAB Filler Material size: Ø 1.0 mm Throat thickness (mm): a12 Outside pipe diameter (mm): -

Examiner or Examining body: Mr. Hugo Mezin (RWC-Level A, IWE)

Range of qualification 135(Partly Mechanized) T joint (Fillet weld) ISO15608- G1.1, 1.2 ≥5 NA Multi run ISO14341-A-G 42 3 M21 3Si1 Any Any No restriction >500mm or >150mm in PC and PA/PF rotated ISO 14175- M21

Designation of shielding ISO14175- M21 (Ar.80% +Co2_20%) gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Globular / Spray Globular, Spray Heat input (KJ/mm) 0.97/1.37 0.73 – 1.71 Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 75⁰C for thickness ≥ 25mm Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_007 Manufacturer’s pWPS No: WOPEX_16-01/02 Manufacturer’s Record of Test No – R000008_210125-131648 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 03.01.2021 Qualification Details Details Actual Range of qualification Welding Process(es) TIG -141 TIG -141 Type of joint and weld Butt joint (Full penetration) BW (ss nb, ss mb, bs) Parent metal group(s) and subISO 15608 – G1.2 ISO15608- G1.1, 1.2 group(s) Parent metal thickness (mm): 12 3 - 24 Weld metal thickness (mm): s 12 s ≤ 24 Single run / Multi run: Multi run Multi run Filler material designation: ISO636-A-W 42 3 W2Ti ISO636-A-W 42 3 W2Ti (SFA5.18 ER70S-2) Filler material make: ADOR Any Filler Material size: Ø 2.4 mm Any Throat thickness (mm): NA NA Outside pipe diameter (mm): 60 ≥ 30 Designation of shielding ISO14175- I1 (Ar.99.99%) ISO 14175- I1 gas/flux: Designation of backing gas NA NA Type of polarity: DCEN DCEN Transfer mode: NA NA Heat input (KJ/mm) 0.68 /1.06 0.51 – 1.33 Welding positions: PH PA, PC, PH Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_008 Manufacturer’s pWPS No: WOPEX_14-01 Manufacturer’s Record of Test No – R000008_210125-150819 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 02.01.2021 Qualification Details Details Actual Range of qualification Welding Process(es) TIG -141 TIG -141 Type of joint and weld T joint (Fillet weld) T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G1.2 ISO15608- G1.1, 1.2 group(s) Parent metal thickness (mm): P-8 / T-8 3 - 16 Weld metal thickness (mm): NA NA Single run / Multi run: Multi run Multi run Filler material designation: ISO636-A-W 42 3 W2Ti ISO636-A-W 42 3 W2Ti (SFA5.18 ER70S-2) Filler material make: ADOR Any Filler Material size: Ø 2.4 mm Any Throat thickness (mm): a5 No restriction Outside pipe diameter (mm): 60 ≥ 30 Designation of shielding ISO14175- I1 (Ar.99.99%) ISO 14175- I1 gas/flux: Designation of backing gas NA NA Type of polarity: DCEN DCEN Transfer mode: NA NA Heat input (KJ/mm) 1.19 /1.47 0.89 – 1.84 Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_009 Manufacturer’s pWPS No: WOPEX_07-01 Manufacturer’s Record of Test No – R000008_210119-141452 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 25.12.2020 Qualification Details Details Actual Range of qualification Welding Process(es) TIG -141 TIG -141 Type of joint and weld T joint (Fillet weld) T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G8.1 ISO15608- G8.1 group(s) Parent metal thickness (mm): 20 3 - 40 Weld metal thickness (mm): NA NA Single run / Multi run: Multi run Multi run Filler material designation: ISO14343-A-W 19 9 L Si ISO14343-A-W 19 9 L Si (SFA5.9 ER308LSi) Filler material make: VENUS Any Filler Material size: Ø 2.4 mm Any Throat thickness (mm): a5 No restriction Outside pipe diameter (mm): 40 ≥ 20 Designation of shielding ISO14175- I1 (Ar.99.99%) ISO 14175- I1 gas/flux: Designation of backing gas NA NA Type of polarity: DCEN DCEN Transfer mode: NA NA Heat input (KJ/mm) 0.85 /0.90 No restriction Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: 250⁰ C ≤ 300⁰ C Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_010 Manufacturer’s pWPS No: WOPEX_19-01/02 Manufacturer’s Record of Test No – R000008_210125-124437 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 08.01.2021 Qualification Details Details Actual Range of qualification Welding Process(es) MAG- 135(Partly Mechanized) MAG- 135(Partly Mechanized) Type of joint and weld Butt joint (Full penetration) Butt joint (Full penetration) Parent metal group(s) and subISO 15608 – G1.2 & 8.1 ISO15608- G1.1, 1.2 and G8.1 group(s) Parent metal thickness (mm): 4/4 3 – 5.2 Weld metal thickness (mm): s4 s≤8 Single run / Multi run: Single run Single run Filler material designation: ISO14343-A-G 23 12 L Si ISO14343-A-G 23 12 L Si (SFA5.9 ER309LSi) Filler material make: SUPERON Any Filler Material size: Ø 1 mm Any Throat thickness (mm): NA NA Outside pipe diameter (mm): 48 ≥ 24 Designation of shielding ISO14175- M12 (Ar.98%+ Co2-2%) ISO 14175- M12 gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Globular Globular, Spray Heat input (KJ/mm) 0.68 0.51 – 0.85 Welding positions: PC PA, PC Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: NA NA Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_012 Manufacturer’s pWPS No: WOPEX_08-01 Manufacturer’s Record of Test No – R000008_210119-122433 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 25.12.2020 Qualification Details Details Actual Range of qualification Welding Process(es) MAG- 135(Partly Mechanized) MAG- 135(Partly Mechanized) Type of joint and weld T joint (Fillet weld) T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G1.2 & 8.1 ISO15608- G1.1, 1.2 and G8.1 group(s) Parent metal thickness (mm): 20 / 20 3 – 40 Weld metal thickness (mm): NA NA Single run / Multi run: Single run Single run Filler material designation: ISO14343-A-G 23 12 L Si ISO14343-A-G 23 12 L Si (SFA5.9 ER309LSi) Filler material make: SUPERON Any Filler Material size: Ø 1 mm Any Throat thickness (mm): a4 a3 – a6 Outside pipe diameter (mm): 40 ≥ 20 Designation of shielding ISO14175- M12 (Ar.98%+ Co2-2%) ISO 14175- M12 gas/flux: Designation of backing gas NA NA Type of polarity: DCEP DCEP Transfer mode: Spray Globular, Spray Heat input (KJ/mm) 1.47 1.10- 1.83 Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: NA NA Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body

WELDING PROCEDURE QUALIFICATION RECORD (WPQR) (EN / ISO 15614-1:2017) Welding Procedure Qualification-Test certificate Manufacturer’s WPQR No: WOPEX_014 Manufacturer’s pWPS No: WOPEX_09-01 Manufacturer’s Record of Test No – R000008_210118-165151 Manufacturer: WOPEX Manufacturing India Pvt Ltd Address : Plot No. A-21/7-22, Examiner or Examining body: Village-Khalumbre (Khed), Mr. Hugo Mezin (RWC-Level A, IWE) Chakan MIDC Phase II Code/Testing Standard: EN / ISO 15614-1:2017 Level 2 Date of welding: 17.12.2020 Qualification Details Details Actual Range of qualification Welding Process(es) TIG- 141 TIG- 141 Type of joint and weld T joint (Fillet weld) T joint (Fillet weld) Parent metal group(s) and subISO 15608 – G1.2 & 8.1 ISO15608- G1.1, 1.2 and G8.1 group(s) Parent metal thickness (mm): P- 16 / T- 10 P: 3 -32, T:3 -20 Weld metal thickness (mm): NA NA Single run / Multi run: Single run Single run Filler material designation: ISO14343-A-W 23 12 L ISO14343-A-W 23 12 L (SFA5.9 ER309L) Filler material make: SUPERON Any Filler Material size: Ø 2.4 mm Any Throat thickness (mm): a2 a1.5 – a3 Outside pipe diameter (mm): 10 ≥5 Designation of shielding ISO14175- i1 (Ar.99.99%) ISO 14175- I1 gas/flux: Designation of backing gas NA NA Type of polarity: DCEN DCEN Transfer mode: NA NA Heat input (KJ/mm) 1.68 1.26 – 2.10 Welding positions: PB PA, PB Pre-heat temperature: 25⁰ C min. 22⁰C Post heating: NA NA Inter pass temperature: NA NA Post weld -heat-treatment: NA NA Other information: NA NA We confirm that the statement in this record are correct and that the test piece were prepared, welded, tested and have fulfilled the requirements in accordance with ISO15614-1.

Location

27/09/2021 Date of Issue

Hugo Mezin (RWC, IWE), 27.09.2021 Examiner or Examining body