Spare Parts V2403 M Di e PDF [PDF]

Zitiervorschau

4273093-Rev A

Engine Parts Manual

Kubota® Diesel Engine V2403-M-DI-E3B Jacobsen AR522™

WARNING Warning: If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and must read the entire manual before attempting to set up, operate, adjust, or service the machine.

GB

FOREWORD This manual contains a parts list for your Kubota Engine. The Engine Serial Number for the Kubota engine is on a plate located on the valve cover. Record the Engine Serial Number below for easy reference. Engine Serial Number: _________________________ If additional information is Jacobsen Dealer.

Engine Serial No. Kubota Diesel

needed, contact your

Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 1. Write your full name and complete address on your order form. 2. Explain where and how to make shipment: ❑ UPS

❑ Regular Mail

❑ Overnight

❑ 2nd Day

3. Order by the quantity desired, the part number, and the description of the part. 4. Send or bring the order to your authorized Jacobsen Dealer.

Service Parts Qty. Part No.

Description

Qty. Part No.

4113986 Cartridge, Oil Filter 557619 Element, Fuel Filter 4289829 V-Belt, 39 In.

Description

4289810 Lower Gasket Kit 4289811 Upper Gasket Kit

Proposition 65 Warning

© Copyright 2013, Jacobsen, A Textron Company. “All rights reserved, including the right to reproduce this material or portions thereof in any form.”

2

LITHO IN U.S.A. 9-2013

This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm.

Table of Contents 1.1 ..............................Gasket Kit................................................................................................................................................. 4 2.1 ..............................Crankcase ................................................................................................................................................ 6 3.1 ..............................Oil Pan ...................................................................................................................................................... 8 4.1 ..............................Cylinder Head ........................................................................................................................................ 10 5.1 ..............................Valve and Rocker Arm .......................................................................................................................... 12 6.1 ..............................Head Cover ............................................................................................................................................ 14 7.1 ..............................Gear Case............................................................................................................................................... 16 8.1 ..............................Main Bearing Case ................................................................................................................................ 18 9.1 ..............................Camshaft and Idle Gear Shaft .............................................................................................................. 20 10.1 ............................Piston and Crankshaft .......................................................................................................................... 22 11.1 ............................Fuel Camshaft and Governor Shaft ..................................................................................................... 24 12.1 ............................Engine Stop and Idle Apparatus .......................................................................................................... 26 13.1 ............................Injection Pump....................................................................................................................................... 28 14.1 ............................Governor ................................................................................................................................................ 30 15.1 ............................Speed Control Plate .............................................................................................................................. 32 16.1 ............................Nozzle Holder and Glow Plug............................................................................................................... 34 17.1 ............................Alternator ............................................................................................................................................... 36 18.1 ............................Starter and Flywheel ............................................................................................................................. 38 19.1 ............................Water Flange and Thermostat.............................................................................................................. 40 20.1 ............................Water Pump ........................................................................................................................................... 42 21.1 ............................Intake and Exhaust Manifold................................................................................................................ 44 22.1 ............................Loose Components............................................................................................................................... 46

3

KUBOTA V2403-M-DI-E3B Serial No. All

1.1 Gasket Kit

2

4

3

1

10

5

6

8

7

9

14

13

12

11

35 22

28 23

16

34

15 36

29

18

17

37 19 30

31

25

24 20 21

33 26

4

27

32

38 40

39 41

42

43

KUBOTA V2403-M-DI-E3B Item

Part No.

Qty.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4289811

1

Kit Gasket, Upper

4138037 4134390 553030 4134208 4134211 4251732 2809954 N/S 4134364 4134370 4134393 4134392 4134436

4 1 8 1 1 4 4 1 1 1 1 1 1

• • • • • • • • • • • • •

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

4289810 N/S N/S 2500811 4289818 4134624 N/S 4134224 4134226 4289805 556976 594367 4134178 553163 4134218 553143 N/S 4198321 4198212 4134267 4134271 4134378 4134625 N/S 4134260 4134261 552958 4289858 4289802

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 1 1 2 2

Kit Gasket, Lower • Gasket • Packing • Gasket, Oil Drain Plug • Gasket, Gear Case • Gasket, Return Flange • Gasket, Fuel Pump • Gasket, Bearing Case • Gasket, Case Cover • Seal, Rear Crankshaft Oil • Seal, Front Crankshaft Oil • O Ring, Crankshaft • O Ring, Oil Pickup Filter • Gasket, Pump Cover • Gasket, Oil Pump • Gasket, Adjustment Bolt • Gasket • Gasket, Fuel Camshaft Cover • Seal, Governor Lever Oil • Gasket, Plate • O-ring, Stop Solenoid • Gasket, Water Pump • Gasket, Hour Meter • O Ring • Ring, Adjustment Bolt • Gasket, Idling Apparatus • Gasket, Plug • Gasket, Eye Joint • Gasket, Bleeder Screw

Gasket, Overflow Pipe Gasket, In-manifold Seal, (Valve Stem) Gasket, Head Cover O-ring, Oil Filler Plug Gasket, Nozzle Holder O-ring, Nozzle Holder Washer, Seal Gasket, Water Flange Gasket, Thermostat Gasket, Ex-manifold Gasket, Ex-manifold Gasket, Muffler

Serial Numbers/Notes See 16.1 See 21.1 See 5.1 See 6.1 See 6.1 See 16.1 See 16.1 Not used on this engine See 19.1 See 19.1 See 21.1 See 21.1 See 22.1

Not used on this engine Not used on this engine See 3.1 See 7.1 See 7.1 Not used on this engine See 8.1 See 8.1 See 8.1 See 10.1 See 10.1 See 3.1 See 12.1 See 2.1 See 15.1 Not used on this engine See 11.1 See 15.1 See 12.1 and See 15.1 See 12.1 See 20.1 See 7.1 Not used on this engine See 12.1 See 12.1 See 2.1 See 13.1 See 13.1

> Change from previous revision 5

KUBOTA V2403-M-DI-E3B Serial No. All

2.1 Crankcase

26

9

6

16

7 5

12

2 13

9

1

27

3

10 17

18

8 11 2 7 6

3

10

25 2

19 23 15

22 4 20

24

6

21

4 14

KUBOTA V2403-M-DI-E3B Item

❏

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part No.

Qty.

Description

4289817

1

Comp. Crankcase

552950 552951 5001308 2500877 552952 552953 594368 550423 594369 594370 552954 5001861 4289854 552958 594622 552955 554018 4198174 4134218 5001875 4289855 550427 556915 2812013 4289870 4111662

6 2 3 1 6 2 2 3 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1

• Plug • Plug • Plug, Expansion • Plug, Expansion • Cap, Sealing • Cap, Sealing • Pin, Straight • Pin, Straight • Pin, Straight • Pin, Straight • Pin, Pipe • Cap, Sealing Plug Gasket Cock, Drain Joint, Drain Cock Switch, Oil Assembly Pump, Oil Gasket, Oil Pump Bolt, Sems Gear, Oil Pump Drive Key, Feather Nut Plug, Oil Gauge Gauge, Eng. Oil Guide, Oil Gauge

Serial Numbers/Notes

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 7

KUBOTA V2403-M-DI-E3B Serial No. All

3.1 Oil Pan

7

5 4 2 6

1 4 3

8

3

KUBOTA V2403-M-DI-E3B Item

❏

❏

❏

Part No. 1 2 3 4 5 6 7

Qty.

Description

556916

1

556918 4134176 2500811 4134177 4198160 4134178

24 2 2 1 1 1

Serial Numbers/Notes

Comp. Oil Pan Bolt, Flange Plug, Drain Gasket Screen, Suction Bolt, Flange O Ring

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 9

KUBOTA V2403-M-DI-E3B Serial No. All

4.1 Cylinder Head

1 2

17 11

12

13

9 8

7

8

16 15 14

10

10

3 3

1 6 5

10

4

KUBOTA V2403-M-DI-E3B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 16 17

Part No.

Qty.

Description

553934

2

4289891 4198438 550398 550409 550380 4289836 552976 552977 552978 4289852 556927 556928 4289807 4289806 4198328 4198329 4198330 4198331 4198332 2810959

1 2 1 1 1 1 12 1 2 4 4 18 4 4 1 1 1 1 1 1

Serial Numbers/Notes

Hook, Engine Bolt, Sems Stud Hex Nut Washer, Spring Lock Washer, Plain Cylinder Head • Cap, Sealing • Cap, Sealing • Plug • Guide, Inlet Valve • Guide, Exhaust Valve • Bolt, Cylinder Head • Seat, Inlet Valve • Seat, Exhaust Valve Gasket, Cylinder Head Gasket, Cylinder Head Gasket, Cylinder Head Gasket, Cylinder Head Gasket, Cylinder Head Switch, Thermo

1.15mm 1.20mm 1.25mm 1.30mm 1.35mm

> Change from previous revision 11

KUBOTA V2403-M-DI-E3B Serial No. All

5.1 Valve and Rocker Arm

13

15 16 14

17

8

17

11 9 9

17

10

17

18

17

19 10 7 5 17 4 9

17

15 16

13 14

12

3 6

1

12

10

2

17

9

KUBOTA V2403-M-DI-E3B Item

❍

❍

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

Qty.

Description

4289837

4

Valve, Inlet

4289838 4289850 553028 4134385 553030 4289851 4159660 553033 553037 4137828 4138201 553036 594353 550409 594338 5002804 4289853 4138207

4 8 8 8 8 8 1 4 3 4 1 2 2 2 2 8 8 8

Valve, Exhaust Spring, Valve Retainer, Valve Sp. Collet, Valve Spring Seal (Valve Stem) Cap, Valve Shaft, Rocker Arm Bracket, Rocker Arm Spring, Rocker Arm Bolt, Flange Spring Pin Washer, R-arm.shaft Washer, Plain Washer, Spring Lock Hex Bolt Arm, Rocker, Assembly • Screw, Adjusting • Nut

Serial Numbers/Notes

Set

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 13

KUBOTA V2403-M-DI-E3B Serial No. All

6.1 Head Cover

6

8

11 3 7 2

12 10 5

1 2

9

4

14

KUBOTA V2403-M-DI-E3B Item

❍

❍

❍

1 2 3 4 5 6 7 8 9 10 11 12

Part No.

Qty.

Description

4289845

1

4134368 4198340 N/S 4134204 4145911 4145912 4165421 4134208 4134209 4134210 4134211

2 1 1 1 1 1 4 1 10 1 1

Serial Numbers/Notes

Tube, Breather Clamp, Hose Assembly Cover, Cyl. Head • Baffle • Pipe, Water Return • Cover, Breather • Comp Valve, Breather • Screw, Pan Head Gasket, Head Cover Bolt Plug, Oil Filler O Ring

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 15

KUBOTA V2403-M-DI-E3B Serial No. All

7.1 Gear Case

16

14

8 4

15 3

19 17 21 20

1

18

12

13

3

11

6 24 22 23 10

5 9 7

2 7

16

10

KUBOTA V2403-M-DI-E3B Item

❏

❏

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No.

Qty.

Description

4198388

1

Comp. Case Gear

5001255 594369 4137886 4289818 4137901 4198240 4137829 4198361 4198161 552997 552998 594378 552999 4134624 550364 553004 4134625 553003 550395 550408 4198237 4198341 4113986

2 2 1 1 1 7 1 2 4 1 1 1 1 1 3 1 1 4 4 4 1 1 1

Plug Pin, Straight Cap, Sealing Gasket, Gear Case Bolt, Flange Bolt, Flange Bolt, Flange Bolt, Flange Bolt, Flange Spring Seat, Valve Ball Flange, Water Return Gasket, Return Flange Bolt, Sems Cover Gasket, Hour Meter Stud Hex Nut Washer, Spring Lock Joint, Pipe Collar, Valve Seat Cartridge, Oil Filter

Serial Numbers/Notes

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 17

KUBOTA V2403-M-DI-E3B Serial No. All

8.1 Main Bearing Case

9

7 5 6 4

8 2

17 1 3 18 14

16

11 15 19 13

10 12 19 19

18

KUBOTA V2403-M-DI-E3B Item

● ◆ ▲ ❏ ❏

❏

● ◆ ▲

● ◆ ▲

● ◆ ▲

● ◆ ■

❏

1 2 3 3 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 15 15 16 17 18 18 18 19

Part No. 4198242

Qty.

Description 1

Assembly Brg. Case, Wheel

4134220 4134221 4134222 4134223 4134224 4134225 4134226 594331 594332 4289805 4198301 4134220 4134221 4134222 4134223 4198302 4134220 4134221 4134222 4134223 4198303 4134220 4134221 4134222 4134223 556944

1 1 1 1 1 1 8 8 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 3

• Bolt, Bearing Case 2 • Metal, Crankshaft Metal, Crankshaft Metal, Crankshaft Gasket, Bearing Case Cover, Bearing Case Gasket, Case Cover Bolt, Sems Bolt, Sems Seal, Oil Assembly Brg. Case, Main • Bolt, Bearing Case • Metal, Crankshaft Metal, Crankshaft Metal, Crankshaft Assembly Brg. Case, Main • Bolt, Bearing Case • Metal, Crankshaft Metal, Crankshaft Metal, Crankshaft Assembly Brg. Case, Main • Bolt, Bearing Case • Metal, Crankshaft Metal, Crankshaft Metal, Crankshaft Bolt, Bearing Case

4198367 4198368 4198369

1 1 1

Kit Metal, STD Engine Kit Metal, -0.20mm/+0.20mm Engine Kit Metal, -0.40mm/+0.40mm Engine

Serial Numbers/Notes

STD Set -0.20mm Set -0.40mm Set

STD Set -0.20mm Set -0.40mm Set

STD Set -0.20mm Set -0.40mm Set

STD Set -0.20mm Set -0.40mm Set

Includes Items marked ● Includes Items marked ◆ Includes Items marked ■

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 19

KUBOTA V2403-M-DI-E3B Serial No. All

9.1 Camshaft and Idle Gear Shaft

14 9

10

13 11

4 2

1

12 6 5

3

7

8

20

KUBOTA V2403-M-DI-E3B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

Description

557322

8

Tappet

4198304 4289839 2500953 4134233 594374 553068 550377 4159665 4134234 4289868 5003269 4134440 550377

8 1 1 1 1 1 2 1 1 1 2 1 3

Push Rod Assembly Camshaft • Ball 1/4 • Gear, Camshaft • Key, Feather • Stopper, Camshaft Bolt, Sems Comp. Gear, Idle • Bush, Idle Gear Collar, Idle Gear Bolt, Flange Shaft, Idle Gear Bolt, Sems

Serial Numbers/Notes

> Change from previous revision 21

KUBOTA V2403-M-DI-E3B Serial No. All

10.1 Piston and Crankshaft

2

11

4 3 4

10

1 6

9 19 5

8

20

20 7

18 12 15

17 22

22

16 14

21

13 21

KUBOTA V2403-M-DI-E3B Item ★ ▲ ★ ▲ ★▲ ★▲ ★▲ ● ◆ ■

❏ ● ◆ ■ ● ◆ ■ ● ◆ ■ ❏

● ◆ ■ ★ ▲

❏

Part No. 1 1 2 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 18 18 19 20 20 20 21 21 21 22

Qty.

Description

Serial Numbers/Notes

4289846

4

Piston

STD

4289847 4289820 4289821 556964 4159662 556966 556967 557331 556968 556969 556970 4289835 2500953 553095 4289808 4198165 556975 553088 594367 553089 4134242 4134243 4134244 4198236 4134245 4134246 4134247 4134248 4134249 4134250 556976

4 4 4 4 8 4 4 8 4 4 4 1 4 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1

Piston • Assembly Piston Ring • Assembly Piston Ring • Pin, Piston • Cir Clip, Internal Rod, Connecting, Assembly • Bush, Piston Pin • Bolt, Connecting Rod • Metal, Crankpin Metal, Crankpin Metal, Crankpin Comp. Crankshaft • Ball 1/4 • Bush, Crankshaft Gear, Crankshaft Feather Key Oil Slinger Collar, Crankshaft O Ring Nut, Crankshaft Metal, Crankshaft Metal, Crankshaft Metal, Crankshaft Pin, Straight Metal, Side Metal, Side Metal, Side Metal, Side Metal, Side Metal, Side Seal, Oil

+0.25mm STD +0.25mm

4198367 4198368 4198369 4289812 4289814

1 1 1 4 4

Kit Metal, STD Engine Kit Metal, -0.20mm/+0.20mm Engine Kit Metal, -0.40mm/+0.40mm Engine Kit, STD Piston Kit, +0.25mm Piston

STD SET -0.20mm SET -0.40mm SET

STD -0.20mm -0.40mm STD +0.20mm +0.40mm STD +0.20mm +0.40mm

Includes Items marked ● Includes Items marked ◆ Includes Items marked ■ Includes Items marked ★ Includes Items marked ▲

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 23

KUBOTA V2403-M-DI-E3B Serial No. All

11.1 Fuel Camshaft and Governor Shaft

11 12

13

4

7

1

9

8 5

6

2 14 16

18 10 17 3

24

15

KUBOTA V2403-M-DI-E3B Item

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part No.

Qty.

Description

4289861

1

4289869 557378 594373 557379 553123 4289848 550432 553125 557336 4198372 4289862 4289798 4198169 4198370 4198321 594360 4134407

1 1 1 1 1 1 39 1 7 1 1 2 1 1 1 1 4

Serial Numbers/Notes

Assembly Camshaft, Fuel • Bearing, Ball • Gear, Injection Pump • Feather Key • Sleeve, Governor • Cir-clip, Gov. Sleeve • Case, Governor Ball • Ball 5/32 • Cir-clip • Ball Bearing, Ball Stopper, Fuel Camshaft Bolt, Sems Cover, Fuel Camshaft Collar Gasket Cir-clip, External Bolt, Sems

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 25

KUBOTA V2403-M-DI-E3B Serial No. All

12.1 Engine Stop and Idle Apparatus

25 26 22 23 3

5

24 4

10 1

18

8

19 17 16

6 20 2 7 9

12

11 13 14

15

26

21

KUBOTA V2403-M-DI-E3B Item

❏

❏

❏ ❏

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

Qty.

Description

4289864

1

Assembly Lever, Eng. Stop

4289865 4289866 4289867 4289800 4134266 4134267 550364 553003 2810647 4134269 4134270 4134271 553003 2810647 4289832 4289831 4134259 4134260 4134261 4134259 4134172 553163 550362 4134174 550364

1 1 2 1 1 1 2 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 2

• Comp. Lever, Stop • Lever, Engine Stop • Gasket • Pin, Spring • Spring, Return Gasket, Plate Bolt, Sems Stud Nut, Flange Comp. Guide, Solenoid Assembly Solenoid O Ring Stud Nut, Flange Apparatus, Idling Assembly Bolt, Adjustment • Nut, Spring • Ring Gasket Nut, Spring Cover, Inj.pump Gasket, Pump Cover Bolt, Sems Bracket, Accel.cable Bolt, Sems

Serial Numbers/Notes

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 27

KUBOTA V2403-M-DI-E3B Serial No. All

13.1 Injection Pump

9 13 11 10 8

3 2

3

10 2

12

7

7 13

1 5

4 6 6

28

KUBOTA V2403-M-DI-E3B Item ❏

❏

❏

1 2 3 4 4 4 4 4 5 6 7 8 9 10 11 12 13

Part No.

Qty.

Description

4289840 4289802 4289801 4198375 5000884 4134275 4134276 4289822 4137820 553024 4137803 4281637 553118 4289858 4289857 2501173 4138284

Serial Numbers/Notes

Assembly Pump, Injection 1 2 2 1 1 1 1 1 4 2 2 1 1 2 1 1 2

• Gasket • Screw, Air Bleeder Shim, Injection Shim, Injection Shim, Injection Shim, Injection Shim Bolt, Flange Stud Nut, Flange Joint, Eye Assembly Cock, Jet Start Gasket Bolt, Eye Joint Assembly Pipe, Fuel • Clip, Pipe

0.175mm 0.200mm 0.250mm 0.300mm 0.350mm

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 29

KUBOTA V2403-M-DI-E3B Serial No. All

14.1 Governor

11

1

10 2

5 3

4

9

6

7 8

30

KUBOTA V2403-M-DI-E3B Item 1 2 3 4 5 6 7 8 9 10 11

Part No.

Qty.

Description

4289843

1

Assembly Lever, Fork

4134278 4134279 552992 4138085 553137 550408 4137901 4138284 4289815 4289833

1 1 1 1 1 1 2 1 1 1

• Lever, Fork • Shaft, Fork Lever • Holder, Fork Lever • Bolt, Flange • Bolt • Washer, Spring Lock Bolt, Flange Bolt Spring Governor,1 Spring, Governor

Serial Numbers/Notes

> Change from previous revision 31

KUBOTA V2403-M-DI-E3B Serial No. All

15.1 Speed Control Plate

13 17 10 8 12 13 9 16 6

15

11 7 14

1 2 3 5

32

4

4

KUBOTA V2403-M-DI-E3B Item

❏

❏

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description

4134289

1

Assembly Bolt, Adjustment

4198238 553142 553143 553879 4134290 4134291 4134292 4198212 550425 4134266 4289809 550395 4134267 550364 553003 2810647

1 1 2 1 1 1 1 1 1 1 2 2 1 2 2 2

• Bolt, Adjusting • Nut Gasket Nut Assembly Plate, Control • Comp. Lever, Governor • Lever, Speed Control • Seal, Oil • Pin, Spring • Spring, Return • Bolt, Wired • Hex.nut Gasket, Plate Bolt, Sems Stud Nut, Flange

Serial Numbers/Notes

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 33

KUBOTA V2403-M-DI-E3B Serial No. All

16.1 Nozzle Holder and Glow Plug

17 16

14

15

H 10

17 16 15 12

5

13

10

5 9

1

5

G

D

11

8 5

9

10

G

9 2

4

8

C F

8

9

10

H

3

6

4

E

F 4

B

8

E

A

4

6 6

7 6 7

19

20

19

19 18

7 18

7

21

18

B

3

A

34

19

D C

18

KUBOTA V2403-M-DI-E3B Item

❍ ❍

❍

❍

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part No.

Qty.

Description

4289859

1

Assembly Pipe, Over Flow

4289856 553105 4289841 4138036 2809954 4251732 4289842 4289860 4138037 4289823 4289825 4289826 4289827 554054 554055 550401 4289844 5001152 4289834 2501170

1 2 4 4 4 4 4 4 4 1 1 1 1 2 2 2 4 4 1 1

Assembly Tube, Fuel Clip, Pipe Assembly Holder, Nozzle Bolt, Eye Joint O Ring Gasket Clamp, Nozzle Bolt, Clamp Gasket Pipe, Injection Pipe, Injection Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Sems Glow Plug • Nut, Flange Cord, Glow Plug Clamp, Hose

Serial Numbers/Notes

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 35

KUBOTA V2403-M-DI-E3B Serial No. All

17.1 Alternator

38 39 33 34 1

37 36

30

32 35 40 1

41

31

5

21

8

6

11

4 23

7 29

12

9

26

10

22

17

16 28

25 3

19 24

18

2 20 27 15 13

36

14

KUBOTA V2403-M-DI-E3B Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Part No.

Qty.

Description

5000938

1

Alternator Assembly

5002415 557948 4134327 557951 4134328 4134329 N/S 5001210 557956 557957 557958 4134331 4134332 5002916 4134337 557963 557964 557965 557966 557967 557968 557969 557970 557971 557972 2810355 4134341 557949 4134319 4289799 4134321 550395 550408 4289828 594374 4289829 4134324 4134325 4134326 4198210 4198231

1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 2 2 2 6 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

• Pulley, Alternator • Nut • Rotor • • Cover, Bearing • • Bearing, Ball • Frame, Drive End • • Stator • • Plate, Retainer • • Screw, Round Head • • Bolt, Through • • Bearing, Ball • Frame, End • Cover, End • Assembly Rectifier • Bush, Insulation • Holder, Brush • • Brush • • Spring, Brush • Screw, Round Head • Screw, Round Head • Screw, Round Head • Bolt • Nut • Bolt • Nut • Assembly Regulator • Clamp, Cord • Collar Stay, Dynamo Bolt, Flange Bolt, W Sems Hex.nut Washer, Spring Lock Pulley, Fan Drive Key, Feather V Belt Assembly Coupler • Connector • Terminal Assembly Coupler • Terminal

Serial Numbers/Notes 12V 45A

39in

> Change from previous revision 37

KUBOTA V2403-M-DI-E3B Serial No. All

18.1 Starter and Flywheel

35

40 38 39

37 33 34 28 30 1 36 18

16 4

23

2

29 32

3

20

23

31

7

5

6

24

8 27

26 14 11

13

25

12 15 22 21

19 10

38

9

17

KUBOTA V2403-M-DI-E3B Item

Part No. 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Qty.

Description

4198229

1

4198216 4198221 4289804 4198217 4289803 4198215 4198222 557892 4198214 5001307 557902 557903 2810751 4198219 4198213 4198218 4198130 4198223 4198224 4198220 557904 557905 5003288 4198201 5001183 557912 557913 594345 594337 4251684 550395 550409 4198365 4198239 4198377 4198364 557332 594338 550409 4134252

1 1 2 4 4 1 1 1 1 1 5 1 1 1 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 11

Assembly Starter

Serial Numbers/Notes 12V 2.0kW

• Yoke • Holder, Brush • • Brush, Kit • • Spring • • Spring, Brush • Armature • • Bearing • • Bearing • Clutch, Over Running • • Gear, Pinion • Roller • Retainer • Gear • Gear • Frame, Drive End • Frame, End • Assembly Switch, Magnetic • Screw • Screw • Bolt, Through • Ball • Spring • O Ring • Pipe, Drain • Nut, Hexagon • Nut, Hexagon • Cord, Stop Solenoid Bolt, Stud Bolt, Sems Nut, Flange Hex.nut Washer,spring Lock Comp. Flywheel • Gear, Ring Bolt ,flywheel Housing, Flywheel Cover Hex.bolt Washer, Spring Lock Bolt

> Change from previous revision 39

KUBOTA V2403-M-DI-E3B Serial No. All

19.1 Water Flange and Thermostat

16

14 18

15 17 3

11

4

13 2 12 7 1

10 9 5

8

40

6

KUBOTA V2403-M-DI-E3B Item

❍

❍

❍

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part No.

Qty.

Description

4198342

1

Comp. Flange, Water

4134361 4134362 4134363 4134364 4113985 553024 4134365 550398 550409 4134366 4198233 4134368 4134369 4134370 594334 4289863 4134361

2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1

• Plug • Bolt, Flange • Bolt, Flange Gasket, Water Flange Bolt, Sems Stud Bolt Hex Nut Washer, Spring Lock Pipe, Water Return Clamp, Hose Band, Hose Cover, Thermostat Gasket, Thermostat Bolt, Sems Assembly Thermostat Plug

Serial Numbers/Notes

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 41

KUBOTA V2403-M-DI-E3B Serial No. All

20.1 Water Pump

8

11

3

10

4

2 5 12

7

6 9 1 14

42

13

9

KUBOTA V2403-M-DI-E3B Item

❏

❏

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

Description

4198243

1

Assembly Pump, Water

4198300 4198211 4134375 4134376 4134377 4134378 594332 4134379 550363 550409 550398 4198228 4134383 4134384

1 1 1 1 1 1 2 1 6 1 1 1 1 4

• Body, Water Pump • Bearing • Impeller, Water Pump • Seal, Mechanical, Assembly • Flange, W/pump Shaft Gasket, Water Pump Bolt, Sems Bolt, Stud Bolt, Sems Washer, Spring Lock Hex Nut Pulley, Fan Collar, Fan Bolt, Flange

Serial Numbers/Notes

Included in Lower Gasket Kit 4289810 See 1.1 > Change from previous revision 43

KUBOTA V2403-M-DI-E3B Serial No. All

21.1 Intake and Exhaust Manifold

2 1 3

4

6 8 8 8

9 9

8 5

7 9

44

9

KUBOTA V2403-M-DI-E3B Item

❍

❍ ❍

❍

Part No. 1 2 3 4 5 6 7 8 9

Qty.

Description

4289830

1

Assembly Manifold, Inlet

4134204 4289819 550379 4289849 4134392 4134393 553024 4134395

1 1 7 1 1 1 8 8

• Pipe, Return Gasket, In-manifold Bolt, Sems Manifold, Exhaust Gasket, Ex-manifold Gasket, Ex-manifold Stud Nut With Lock Washer

Serial Numbers/Notes

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 45

KUBOTA V2403-M-DI-E3B Serial No. All

22.1 Loose Components

8

2 3

7 6

7 7 1 6 5

2 7

4

10 11 9 13

15

14 12 14

46

16

KUBOTA V2403-M-DI-E3B Item

❍

❍

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No.

Qty.

Description

503626

1

Assembly Filter, Fuel

4134312 4138103 4134314 557619 4138106 4134317 4138107 4132489 557367 557984 2500815 557370 557371 553914 557374 4134436

1 2 1 1 1 2 5 1 1 1 1 1 1 2 1 1

• Cover, Filter • Bolt, Joint • Plug • Element, Fuel Filter • Gasket • Connector • Gasket Assembly Pump, Fuel Tank, Assembly (Reserve) Cap Packing Pipe, Water Over Flow Pipe, Water Over Flow Clip, Pipe Stay, Reserve Tank Gasket, Muffler

Serial Numbers/Notes

Included in Upper Gasket Kit 4289811 See 1.1 > Change from previous revision 47

INDEX 2500811.....................5, 9 2500815.......................47 2500877.........................7 2500953.................21, 23 2501170.......................35 2501173.......................29 2809954...................5, 35 2810355.......................37 2810647.................27, 33 2810751.......................39 2810959.......................11 2812013.........................7 4111662.........................7 4113985.......................41 4113986.......................17 4132489.......................47 4134172.......................27 4134174.......................27 4134176.........................9 4134177.........................9 4134178.....................5, 9 4134204.................15, 45 4134208...................5, 15 4134209.......................15 4134210.......................15 4134211...................5, 15 4134218.....................5, 7 4134220.......................19 4134221.......................19 4134222.......................19 4134223.......................19 4134224...................5, 19 4134225.......................19 4134226...................5, 19 4134233.......................21 4134234.......................21 4134242.......................23 4134243.......................23 4134244.......................23 4134245.......................23 4134246.......................23 4134247.......................23 4134248.......................23 4134249.......................23 4134250.......................23 4134252.......................39 4134259.......................27 4134260...................5, 27 4134261...................5, 27 4134266.................27, 33 4134267............ 5, 27, 33 4134269.......................27 4134270.......................27 4134271...................5, 27 4134275.......................29 4134276.......................29 48

4134278.......................31 4134279.......................31 4134289.......................33 4134290.......................33 4134291.......................33 4134292.......................33 4134312.......................47 4134314.......................47 4134317.......................47 4134319.......................37 4134321.......................37 4134324.......................37 4134325.......................37 4134326.......................37 4134327.......................37 4134328.......................37 4134329.......................37 4134331.......................37 4134332.......................37 4134337.......................37 4134341.......................37 4134361.......................41 4134362.......................41 4134363.......................41 4134364.................. 5, 41 4134365.......................41 4134366.......................41 4134368................ 15, 41 4134369.......................41 4134370.................. 5, 41 4134375.......................43 4134376.......................43 4134377.......................43 4134378.................. 5, 43 4134379.......................43 4134383.......................43 4134384.......................43 4134385.......................13 4134390.........................5 4134392.................. 5, 45 4134393.................. 5, 45 4134395.......................45 4134407.......................25 4134436.................. 5, 47 4134440.......................21 4134624.................. 5, 17 4134625.................. 5, 17 4137803.......................29 4137820.......................29 4137828.......................13 4137829.......................17 4137886.......................17 4137901................ 17, 31 4138036.......................35 4138037.................. 5, 35 4138085.......................31

4138103 ...................... 47 4138106 ...................... 47 4138107 ...................... 47 4138201 ...................... 13 4138207 ...................... 13 4138284 ................ 29, 31 4145911 ...................... 15 4145912 ...................... 15 4159660 ...................... 13 4159662 ...................... 23 4159665 ...................... 21 4165421 ...................... 15 4198130 ...................... 39 4198160 ........................ 9 4198161 ...................... 17 4198165 ...................... 23 4198169 ...................... 25 4198174 ........................ 7 4198201 ...................... 39 4198210 ...................... 37 4198211 ...................... 43 4198212 .................. 5, 33 4198213 ...................... 39 4198214 ...................... 39 4198215 ...................... 39 4198216 ...................... 39 4198217 ...................... 39 4198218 ...................... 39 4198219 ...................... 39 4198220 ...................... 39 4198221 ...................... 39 4198222 ...................... 39 4198223 ...................... 39 4198224 ...................... 39 4198228 ...................... 43 4198229 ...................... 39 4198231 ...................... 37 4198233 ...................... 41 4198236 ...................... 23 4198237 ...................... 17 4198238 ...................... 33 4198239 ...................... 39 4198240 ...................... 17 4198242 ...................... 19 4198243 ...................... 43 4198300 ...................... 43 4198301 ...................... 19 4198302 ...................... 19 4198303 ...................... 19 4198304 ...................... 21 4198321 .................. 5, 25 4198328 ...................... 11 4198329 ...................... 11 4198330 ...................... 11 4198331 ...................... 11 4198332 ...................... 11

4198340 ...................... 15 4198341 ...................... 17 4198342 ...................... 41 4198361 ...................... 17 4198364 ...................... 39 4198365 ...................... 39 4198367 ................ 19, 23 4198368 ................ 19, 23 4198369 ................ 19, 23 4198370 ...................... 25 4198372 ...................... 25 4198375 ...................... 29 4198377 ...................... 39 4198388 ...................... 17 4198438 ...................... 11 4251684 ...................... 39 4251732 .................. 5, 35 4281637 ...................... 29 4289798 ...................... 25 4289799 ...................... 37 4289800 ...................... 27 4289801 ...................... 29 4289802 .................. 5, 29 4289803 ...................... 39 4289804 ...................... 39 4289805 .................. 5, 19 4289806 ...................... 11 4289807 ...................... 11 4289808 ...................... 23 4289809 ...................... 33 4289810 ........................ 5 4289811 ........................ 5 4289812 ...................... 23 4289814 ...................... 23 4289815 ...................... 31 4289817 ........................ 7 4289818 .................. 5, 17 4289819 ...................... 45 4289820 ...................... 23 4289821 ...................... 23 4289822 ...................... 29 4289823 ...................... 35 4289825 ...................... 35 4289826 ...................... 35 4289827 ...................... 35 4289828 ...................... 37 4289829 ...................... 37 4289830 ...................... 45 4289831 ...................... 27 4289832 ...................... 27 4289833 ...................... 31 4289834 ...................... 35 4289835 ...................... 23 4289836 ...................... 11 4289837 ...................... 13 4289838 ...................... 13

INDEX 4289839...................... 21 4289840...................... 29 4289841...................... 35 4289842...................... 35 4289843...................... 31 4289844...................... 35 4289845...................... 15 4289846...................... 23 4289847...................... 23 4289848...................... 25 4289849...................... 45 4289850...................... 13 4289851...................... 13 4289852...................... 11 4289853...................... 13 4289854........................ 7 4289855........................ 7 4289856...................... 35 4289857...................... 29 4289858.................. 5, 29 4289859...................... 35 4289860...................... 35 4289861...................... 25 4289862...................... 25 4289863...................... 41 4289864...................... 27 4289865...................... 27 4289866...................... 27 4289867...................... 27 4289868...................... 21 4289869...................... 25 4289870........................ 7 4289891...................... 11 5000884...................... 29 5000938...................... 37 5001152...................... 35 5001183...................... 39 5001210...................... 37 5001255...................... 17 5001307...................... 39 5001308........................ 7 5001861........................ 7 5001875........................ 7 5002415...................... 37 5002804...................... 13 5002916...................... 37 5003269...................... 21 5003288...................... 39 503626........................ 47 550362........................ 27 550363........................ 43 550364............ 17, 27, 33 550377........................ 21 550379........................ 45 550380........................ 11 550395...... 17, 33, 37, 39

550398 ............ 11, 41, 43 550401 ........................ 35 550408 ............ 17, 31, 37 550409 11, 13, 39, 41, 43 550423 .......................... 7 550425 ........................ 33 550427 .......................... 7 550432 ........................ 25 552950 .......................... 7 552951 .......................... 7 552952 .......................... 7 552953 .......................... 7 552954 .......................... 7 552955 .......................... 7 552958 ...................... 5, 7 552976 ........................ 11 552977 ........................ 11 552978 ........................ 11 552992 ........................ 31 552997 ........................ 17 552998 ........................ 17 552999 ........................ 17 553003 ............ 17, 27, 33 553004 ........................ 17 553024 ............ 29, 41, 45 553028 ........................ 13 553030 .................... 5, 13 553033 ........................ 13 553036 ........................ 13 553037 ........................ 13 553068 ........................ 21 553088 ........................ 23 553089 ........................ 23 553095 ........................ 23 553105 ........................ 35 553118 ........................ 29 553123 ........................ 25 553125 ........................ 25 553137 ........................ 31 553142 ........................ 33 553143 .................... 5, 33 553163 .................... 5, 27 553879 ........................ 33 553914 ........................ 47 553934 ........................ 11 554018 .......................... 7 554054 ........................ 35 554055 ........................ 35 556915 .......................... 7 556916 .......................... 9 556918 .......................... 9 556927 ........................ 11 556928 ........................ 11 556944 ........................ 19 556964 ........................ 23 556966 ........................ 23

556967 ........................ 23 556968 ........................ 23 556969 ........................ 23 556970 ........................ 23 556975 ........................ 23 556976 .................... 5, 23 557322 ........................ 21 557331 ........................ 23 557332 ........................ 39 557336 ........................ 25 557367 ........................ 47 557370 ........................ 47 557371 ........................ 47 557374 ........................ 47 557378 ........................ 25 557379 ........................ 25 557619 ........................ 47 557892 ........................ 39 557902 ........................ 39 557903 ........................ 39 557904 ........................ 39 557905 ........................ 39 557912 ........................ 39 557913 ........................ 39 557948 ........................ 37 557949 ........................ 37 557951 ........................ 37 557956 ........................ 37 557957 ........................ 37 557958 ........................ 37 557963 ........................ 37 557964 ........................ 37 557965 ........................ 37 557966 ........................ 37 557967 ........................ 37 557968 ........................ 37 557969 ........................ 37 557970 ........................ 37 557971 ........................ 37 557972 ........................ 37 557984 ........................ 47 594331 ........................ 19 594332 .................. 19, 43 594334 ........................ 41 594337 ........................ 39 594338 .................. 13, 39 594345 ........................ 39 594353 ........................ 13 594360 ........................ 25 594367 .................... 5, 23 594368 .......................... 7 594369 .................... 7, 17 594370 .......................... 7 594373 ........................ 25 594374 .................. 21, 37 594378 ........................ 17

594622 ..........................7

49

Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

When Performance Matters.™

Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273 www.Jacobsen.com 800-848-1636