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ZXRAN V9200 Installation Standard
Agenda • • • •
Introduction of ZXRAN V9200 ZXRAN V9200 boards overview ZXRAN V9200 installation overview Hardware Installation Standard
Introduction of V9200
RAN Product
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V9200 VSWd1 VBPd0p VBPd0 VEMc1 VPDc1 VFC1
Items
V9200
Size
88.4(H)×482(W)×370(D) mm (2U/19inch)
❑ 1.25G-10KM/10G-1.4KM(Optical Transceiver Module) for backhaul ❑ 10G-1.4KM/25G-10KM Optical Transceiver Module for each RRU Power Supply ❑ Optical fiber & power supply depend on different site model Power Consumption
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DC: -48V
1660W
Weight
18 kg (with full configuration)
Temperature
-10°C to +40°C
ZXRAN V9200 Board Placement Board
Function
VSW
Controlling and Switching
VBP
Baseband Processing
VPD
Power Distribution
VEM
Environment Monitoring
VF
Fan Array
V9200 Board Placement Design
VPD Slot5
VBP Slot 8
VBP Slot 4
VBP Slot 7
VBP Slot 3
VBP Slot 6
VSW Slot 2
VPD/VEM Slot 13
VSW Slot 1 5
VF Slot 14
V9200 Boards Overview
List of Boards For this project we will be using 6 kinds of V9200 boards Board
Function
VSWd1
Controlling and Switching
VBPd0
Baseband Processing
VBPd0P
Baseband Processing
VEM1
Environment Monitoring
VPDc1
Power Distribution
VF1
Fan Array 7
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9
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Environment Monitoring Board – VEMc1 Interface
Description
RJ45 interface, providing 4 input/output bidirectional dry contacts RJ45 interface, providing 4 input dry contacts each, EAM2-EAM3 totally 8 input dry contacts RJ45 interface, supporting 1 RS485 and 1 RS232, used MON for environment monitoring EAM1
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Power Distribution Board – VPDc1
Interface -48 V RTN/-48 V
Description -48 V DC power supply input
◼
Supports protection, filtering and anti-reverse connection of -48 V DC input power supply with rated current 50 A
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Supports output -48V active/standby function
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Supports under voltage alarms
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Supports voltage and current monitoring
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Supports temperature monitoring
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Fan Array Module – VFC1
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Monitors and controls system temperature
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Monitors, controls, and reports the fan state
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Optical Cable Connection TDD S1
TDD S2
TDD S3
FDD S1
FDD S2
FDD S3
OPT1
OPT1
OPT1
OPT1
OPT1
OPT1
VBPd0 configure 3*40M 8T8R TDD Cells Slot 4 (RRU R8998G) VBPd0p configure 3*10M 2T4R FDD Cells Slot 3 RRU (R8862A) Optical Cable
VBPd0
Optical Cable port OPT1 TDD RRU Optical Cable port OPT1 FDD RRU
VBPd0p
VEMc1
VPDc1
VSWd1
VBP Slot 8
VBP Slot 4
VBP Slot 7
VBP Slot 3
VBP Slot 6
VSW Slot 2
VPD Slot5
VPD/VEM Slot 13
VSW Slot 1 14
VFC1
VF Slot 14
Optical Cable Connection V9200 : 4G&5G Mode with R8998G Antenna
XXXXXXXX
XXXXXXXX
Antenna
VBPd0 configure 3*40M 8T8R TDD Cells Slot 4
XXXXXXXX
Antenna
TDD S1 OPT1
TDD S2 OPT1
TDD S3 OPT1
10G SFP
VBPd0p configure 3*10M 2T4R FDD Cells Slot 3
FDD S1
FDD S2
FDD S3
*Optic cable connection to Port OPT1 TDD RRUs *Sector 1, Sector 2, Sector 3 from left to right *RRUs SFP Using 10G 15
ZXRAN V9200 Installation
Cabinet Installation ZXDU 48 H002 WR12 Rack Cabinet
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ZXDU68 W201
• Fixing Cabinet shall be firmly installed with all screws / Anchor Bolt / Dynabolt in cabinet specified in the Engineering Design • Cabinet Placement shall be firmly installed as Engineering Design 17
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ZXDU68 W301
ZXDU68 S301 Rack Cabinet
Cabinet Installation
ZXDU68 W301 rack cabinet
ODC 24 rack cabinet
• Fixing Cabinet shall be firmly installed with all screws / Anchor Bolt / Dynabolt in cabinet specified in the Engineering Design • Cabinet Placement shall be firmly installed as Engineering Design 18
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Grounding Cable Installation of ZXDU68 W301 Grounding Cable V9200 Connection Grounding cable GPS Panel connection Grounding cable DCPD Connection Grounding cable DCPD Rack Connection Cabinet Grounding Cable connection
Grounding Cable Battery connection
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Battery Power Cable and temperature sensor Connection
All connection must be tightened , cable lug ( scun ) crimped properly 20
ZXRAN V9200 Installation on ZXDU68 W301
(A) V9200 (A) GPS Panel (B) DCPD (B) Rectifier Module
(C) Battery Bank #3 (C) Battery Bank #2 (C) Battery Bank #1
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AC Input Power Cable Connection on W301
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ZXRAN V9200 Module and Grounding cable Installation ◼
V9200 and GPS Panel shall be firmly installed with all screws in cabinet specified in the Engineering Design Pack. V9200 dan GPS Panel harus dipasang dengan benar semua sekrup di kabinet yang
ditentukan dalam Design Pack ◼
V9200 shall be equipped with one anti-static wrist strap. V9200 harus dilengkapi dengan satu tali pergelangan tangan anti-statis.
◼
Cable distribution shall not influence the heat-radiating channel of V9200 or the rack, Keep 1 U free space for heat dissipation. Distribusi kabel tidak mempengaruhi saluran pemancar panas
V9200 atau rak, simpan 1 U ruang kosong untuk disipasi panas. ◼
V9200 and GPS Panel shall be equipped Grounding cable connected to busbar. V9200 dan GPS
panel harus dilengkapi dengan kabel grounding terkoneksi ke busbar.
Please refer to SJ-20180115094906-007-ZXRAN V9200 (V2.0) Hardware Installation.pdf 23
GPS Installation
◼
GPS Panel shall be firmly installed with all screws in cabinet specified in the Engineering Design Pack. V9200 dan GPS Panel
harus dipasang dengan benar semua sekrup di kabinet yang ditentukan dalam Design Pack ◼
V9200 and GPS Panel shall be equipped Grounding cable connected to busbar. V9200 dan GPS panel harus dilengkapi
dengan kabel grounding terkoneksi ke busbar. ◼
The GPS Arrester shall be tightened on GPS panel. GPS Arrester harus terpasang dengan kuat di GPS Panel. 24
GPS Cable Connection GPS ¼” feeder connector made-up method GPS Jumper cable connected to port REF
GPS Jumper from outdoor GPS antenna, connected tight Have insulation tape over connector
GPS Jumper cable connected to CH-1 port of GPS Surge arrester Make sure GPS connector are installed properly
The GPS lightning arrester is installed in the cabling and ventilation unit, and one end of The GPS jumper is connected to the CH1 interface of the GPS lightning arrester.
Routing GPS jumper cable
GPS antenna fixed reliably, Antenna distance from pole/tower above 300mm,Installed in open position
All connection tighten Label put at both ends
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After GPS feeder and Cable power RRU is grounded, the grounding clip should be sealed by the way of "1+3+3": First wrap 1 layer of insulation tape, then 3 layers of waterproof tape and finally 3 layers of UV-proof tape.
GPS Cable Connection
a. Connect end A of the GPS jumper to the GNSS interface of the VSW board The GPS lightning arrester is installed in the cabling and ventilation unit, and one end of
b. Label the GPS jumper at both ends.
The GPS jumper is connected to the CH1 interface of the GPS lightning ar- rester. Install the GPS feeder. a. Along the right side of the gantry, lead the GPS feeder to the cabling and ventila- tion unit. b. Connect end A of the GPS feeder to the GPS lightning arrester
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Cables Used Cable Routing Description When the ZXRAN V9200 is installed on the L-shaped rack, cables
should be routed in the following ways: ⚫
Power cables and grounding cables should be bent toward the left, bound to the binding holes along the front left side and the
upper part of the L-shaped rack, and routed to the PVC cable trough at the upper left side of the L-shaped rack. ⚫
The signal cables of the boards in the left slots are bent to the left
lug of the shelf and routed downwards to the cable tray of the cabling and ventilation unit. The signal ca- bles are routed to the right lug of the shelf along the cable tray and then routed up-
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GPS installation position standard
GPS Antenna type SGR-TX-112046-11 Allowed GPS Antenna type TG-15AE-38-02 Allowed GPS Antenna type TSA1575AT4-C&Q01-S5-02 Allowed 28
GPS TypeSGR-TX-112046-01 Not Allowed © ZTE All rights reserved
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Sealen FEP
Cable entry point must be sealed 29
Power Cable Installation 10mm 4mm
6mm
2
2
0.5~1mm
2
2.5mm2
-The power cable cannot be directly connected to the power terminal of the DCPD. It must be crimped into a tube terminal first. - Crimping pliers must be used. Otherwise, poor connection may be resulted in. -After the cable is inserted into the tube terminal, use the crimping pliers to crimp the tube terminal
DC Power cable plugs are securely seated
Select a proper tube terminal based on the cross sectional area of the power cable. Too large a tube terminal may lead to poor connection, while too small a tube terminal may make the connection be difficult.
Peel off the insulation layer of the power cable, leaving 0.5 - 1 mm of the wires outside the tube terminal after the cable is inserted into the terminal, as shown in the right figure.
Connection of power cable V9200 to LLVD1 on DCPD
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DC Power Cable Connection on W301
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Laying cable optic and power cable RRU Vertical laying cable
Horizontal laying cable
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Preparation cable
Labeling
TDD S1 OPT1 TDD S2 OPT1 TDD S3 OPT1 TDD S1 OPT2
SEC 1
SEC 2
SEC 3
TDD S2 OPT2
Spare optic cable less then 10m
TDD S3 OPT2 FDD S1 OPT1 FDD S2 OPT1 FDD S3 OPT1
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Excess optical Fiber Placement
SST/Triangle tower
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MCP Site On pole mounting each RRUs
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MCP Balitower Site
Laying cable optic and power cable RRU Horizontal laying cable
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Vertical laying cable
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OPTIC CABLE INSTALLATION on MCP with inner tray cable Before After
Cable ties
Cable ties
THINGS TO BE AWARE
1. 2. 3. 4.
Don’t group cabling (optical cable or even power cable) in 1 ties, layed separately Don't ties cable where cable is inside the MCP Cable ties used only at top & bottom before entry hole Conduit cable installation 1 metre into vertical tray and closed the hole of conduit with rubber & isolation
5.
Conduit cable also applied at top, RRU until top entry point and closed the hole of conduit with rubber & isolation (optional, if conduit cable are excess) Note : Current rollout MRN, conduit cable is 15metres / site
Grounding kit GPS and Power cable of RRU
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➢ Peel the skin of the cable as needed so that the grounding kit is properly connected ➢ Waterproofing Grounding kit must done properly as standard (1 layer isolation tape -> 3 layer Rubber tape -> 3 layer Isolation tape -> Ties on the both end ) ➢ Grounding Kit connection must be tightened on the grounding bar ➢ The placement of the grounding clip is above the position of the grounding bar
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RRU Overview
Types of RRU Used In this project we will be using types of RRU:
◼ R8978
2300MHz
◼ R8998G
2300MHz
◼ R8862A
850MHz
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RAN Product
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❑ FDD R8862A S8500 (859-20.2/DC) ❑ 10G-1.4km Optical Transceiver Module ❑ Andrew Filter ❑ TDD R8978 S2300 (2300M-2400M) ❑ 10G-1.4km Optical Transceiver Module
❑ TDD R8998G S2300 (2300M-2400M) ❑ 25G-10km Optical Transceiver Module
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TD-LTE 8T8R RRU – R8978 Specification
430 mm
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Unified Platform
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Macro Coverage
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Supporting Multi-carrier and MIMO
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Large Output Power
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Compact Design, Easy Deployment
S2300: T:5T S2300(A3A): T:3T
Capacity
M1920: T:2T
TxRx
8T8R
Output Power
M1920: 8x20W
S2300: 8x20W S2300(A3A): 8x30W
Typical Power Consumption
M1920: 410W
S2300: 407W
Receiver Sensitivity
T: -105dBm@FRC-A1-3 with 5MHz bandwidth for single RF path
Power Supply
-48V DC
Interface
2*6/10G interfaces
Frequency band
M1920: 1880-1920MHz+20102025MHz
S2300: 2300-2400MHz
IBW/OBW
M1920: 35MHz/35MHz
S2300: 100MHz/100MHz S2300(A3A): 60MHz/60MHz
Protection Class
RRU: IP66, antenna: IP65
Temperature Range
-40℃ to +55℃
Volume (H*W*D)
430mm*400mm*125mm
Weight
21kg
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Project RRU Specifications ZXSDR R8862A FDD RRU 4 Port
• Each RRUs grounding cables connected to busbar properly • Cable lug crimped with crimping tools and use Heat shrink tube
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Project RRU Specifications
ANT1 TX/RX
ANT8 TX/RX
• Each RRUs grounding cables connected to busbar properly • Cable lug crimped with crimping tools and use Heat shrink tube
PWR
OPT 1 OPT 2 CAL
PE 42
Project RRU Specifications ZXSDR R8998G
• Each RRUs grounding cables connected to busbar properly • Cable lug crimped with crimping tools and use Heat shrink tube
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Weatherproofing at RRU connectors Step-1 Warp one layer of insulation tape
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Step- 2 Warp 3 layer of waterproofing End
tie
Step 3 Wrap 3 layer of insulation tape End
End
3
3
2
1
ti e
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2 1
Start Start
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Start
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Watherproofing at RF connectors Step-1 Warp one layer of insulation tape
Step- 2 1 layer of waterproofing and 2 layer insulation
Step 3 cover installation of waterproofing with rubber boot and cable Ties on both end Start
Start
Start
End
End
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End
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Color Labeling Jumper Antenna and RRU Color Labeling TDD Port 1 Yellow ring 1 Port 2 Yellow ring 2 Port 3 Yellow ring 3 Port 4 Yellow ring 4 Port 5 blue ring 1 Yellow ring 1 Port 6 blue ring 1 Yellow ring 2 Port 7 blue ring 1 Yellow ring 3 Port 8 blue ring 1 Yellow ring 4 CAL Port Blue tape on jumper rubber boot for all sector (starting 4 August 2021 FDD Port 1 Red 1 Port 2 Red 3 Port 3 Red 4 Port 4 Red 2 46
Antenna 12 Port
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Antenna 8 Port
TDD
FDD
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Jumper CAL Port Color Labelling
CAL Port Blue tape on jumper rubber boot For all sector 47
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FDD RRU Installation
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TDD RRU Installation
Rubber and Isolation tape before rubber boot installation
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Grounding RRU and Filter Installation Grounding cable connected to each of Radio Remote Unit (FDD & TDD) and Filter and integrated to the Grounding bar Kabel ground terhubung ke masing-masing Radio Remote Unit (FDD & TDD) dan Filter dan terintegrasi ke grounding bar Critical 1 x Grounding cable from each equipment to bus bar Critical 1 x kabel grounding dari masing-masing perangkat ke bus bar All grounding connection must be terminated with cable Lugs Semua koneksi grounding harus diakhiri dengan kabel lugs Is terminated using heat-shrink/ sealant tape. Diakhiri dengan menggunakan tape heat-shrink / sealant
FDD
Filte r
TDD
Busbar
Antenna Parameter & Position
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◼
Antenna type as per Plan
◼
Height as per Plan
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Azimuth as per Plan
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Mechanical tilt as per Plan
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Electrical tilt as per Plan
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Antenna fixing
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Upper bracket Nut 2 Nut 1 Ring Washer Flat Washer
Antenna bracket fixing is correct & reliable with flat, spring washers, double nuts & bolt. Lower Bracket
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12 Port Rosenberger antenna Connection
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Jumper Connection
CAL Port Blue tape on jumper rubber boot For all sector 54
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Jumper Connection
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Jumper Connection antenna LDXX
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Waterproofing at RRU and Filter connectors
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View Antenna Installation
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Thank You July, 2021