41 0 36MB
Operation,
Maintenance,
and
Parts
Manual
MODEL GT-50DZ "TOW TRACTOR WITH DEUTZ ENGINE Aircraft Ground Support Equipment
CD274
produced by
m_lIKETIIll Ti_TAL m
_EIVlCE$ Jlrum_wi
STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SUPPORT EQUIPMENT
RECORD
FRONT MATI'ER
OF REVISIONS
PROPERTY OF: COMPANY: ADDRESS: CITY
STATE
REVISION
ZIP CODE
DATA
CHECK EACH REVISION RECEIVED, AND INSERT THE REVISED AND SUPPLEMENTARY PAGES IN YOUR. MANUAL.
DATE OF ORIGINAL PUBLICATION:
REVISION
AUGUST 1994
DATE
1
October ]994
2
November 1994
3
December 1994
4
March 1995
5
March1997
6 7
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FRONT MAI-I.Va¢.
LIST OF EFFECTIVE Title Page Record of Revisions-i List of EffectivePages-iiand iii Manual Table of Contents-iv thin x List of Figures-xi thin xiii List of Tables-xiv Introductlon-xv Unit Idenfification-xv Technical Assistance-xvi Safety Precautions-xvii How To Use This Manual-xviii
Orig Rev 5 Rev 5 Rev 3 Rev 3 Rev 3 Rev 3 Rev 3 Rev 3 Rev 5 Rev 3
CHAPTER 1 I-TOC-i thra 1-TOC-iv 1-1-1 thin I-1-4 1-1-5 thin 1-1-12 l-2-1 and 1-2-2 1-2-3 and 1-2-4 1-2-5 1-2-6 1-2-7 1-2-8 1-2-9 1-2-10 1-2-11 1-2-12 I-2-13 I-2-14 1-3-1 and 1-3-2 1-3-3 1-3-3 1-3-4 1-3-5 1-3-6 thin 1-3-9 1-3-10 1-4-1 thra 1-4-4 1-5-1 I-5-2 1-5-3thru1-5-6
(3rig Rev 1 Orig Orig Rev 1 Orig Rev I Rev 3 Rev 1 Rev 3 Rev 1 Rev 3 Rev 1 Rev 3 Rev I Rev 3 Rev 2 Rev 2 Orig Rev I Rev 3 Rev1 Ofhg 0fig Rev I Orig
CHAPTER 2 2-TOC-i and 2-TOC-ii 2-1-1 2-1-2 thin 2-1-4 2-2-1 and 2-2-2 2-2-3 and 2-2-4 2-2-5 and 2-2-6 2-2-7 2-2-8 thin 2-2-10 2-3-I thru 2-3-4
Orig Rev 5 0fig Ofig Rev 4 Orig Rev 5 Orig Orig
MI01004-1 MI01004-2
Orig Rev 1
CD274 El1287
PAGES
MI02007-1 and MI02007-2 MI02008-1 and MI02008-2 MI02008-3 MI02008-4 MI02009-1 and MI02009-2 MI02009-3 MI02009-4 MI02010-1 and MI02010-2 MI02010-3 MI02010-4 MI02011-1 and MI0201 I-2 MI02011-3 MI02011-4 MI03006-1 thru MI03006-4 MI03007-I and MI03007-2 MI03008-1 thru MI03008-6 MI03009-1 and MI03009-2 MI04007-1 MI04007-2 MI04009-1 and MI04009-2 MI04010-1 and MI04010-2 MI06003-1 MI06003-2 thin MI06003-4 MI08004-1 MI08004-2 MI08005-1 MI08005-2 MI09012-1 thra MI09012-4 MII2001-1 MI12001-2 M/99003-1 and MI99003-2 MI99003-3 MI99003-4 M199003-5 MI99003-6 MI99004-1 thru MI99004-4
Orig Orig Rev I Orig Orig Rev 1 Ofig Orig Rev 1 Orig Orig Rev1 Orig Orig Rev 1 Orig Orig Orig Rev2 Rev 2 Orig Rev 3 Orig Orig Rev 1 Orig Rev 1 Orig Rev 1 Orig Orig Rev4 Orig Rev 4 Rev1 Rev 4
CHAPTER 3 3-TOC-iand 3-TOC-ii 3-1-1 3-1-2 3-2-1 3-2-2 thra 3-2-8
Orig Rev1 Orig Rev 4 Orig
CHAPTER 4-TOC-i 4-TOC-ii 4--1-1 thin 4-2-1 4-2-2 4-3-1 and 4-3-3 thru 4-3-11
Orig Rev 1 Drig Rev 4 Orig Orig Rev 3 Rev 2
4
4-1-4 4-3-2 4-3-10
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STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SUPPORT EQUIPMENT
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LIST OF EFFECTIVE 4-3-12 4-3-13thra4-3-15 4-3-16 4-3-17thru 4-3-22 4-3-23 4-3-24 4 4 1thin4 4 3 444 4 g 5 and 4-4-6 4_ 7 4 4 8 thin 4-4-10 4-4-11 thin 4-4-20 4-4-21 4-4-22 4-4-23 4-4-24 4 4 25 4 4 26 thru 4-4-39 4-4-40 thru 4-4-40B 4-4-41 4_442 and44 43 4-4-44thru 4-4-47 44 48 and 4449 4-4-50 thru 4-4-59 4.4 60 thru4-4-63 4-4-64 d 4.65 4-4-66 thru 4-4-69 4 4 70and4 4 71 44 72 4, el 73 4 "!.74 thru 4-4-80 4-4-81 4-4-82 4-4-83 "!.4 84 4-4-85 thru 4-4-94 12941092 (4 sheets) 4-4-95 thru 4-4-98 4-4-99thru 4 4 102 4 4 103 4-4-104 thru 4 -!.107 4-4-108 12941675(2 sheets)
CD274 E11287
Rev3 Rev2 Rev3 Rev2 Rev3 Rev2 Orig Rev4 Rev 3 Orig Rev 3 Orig Rev3 Rev4 Rev3 Rex" 4 Rev 3 Orig Rev 4 Orig Rev3 Orig Rev3 Orig Rev3 Rev 2 Rev3 Orig Rev3 Orig Rev 3 Orig Rev 3 Orig Rev 3 Rev 4 Deleted Rev A Orig Rev 1 Rev2 Rev I Rev4 RevA
PAGES
CHAPTER 5 5-TOC-i 5-TOC-ii
Rev4 Orig
CHAFIER 6 6-TOC-i 6-TOC-ii
Orig Rev2
OPTION 1 6-1-1 6-1-2 6-1-3 thru 6-1-9 6-1-10
Rev4 Orig Rev 4 Orig
OPTION 2 6-2-1 6-2-2 6-2-3 and 6-2-4
Orig Rev 4 Orig
INDEX-1 thin INDEX-4
Orig
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STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SUPPORT EQUIPMENT
FRONT MAJtbR
MANUAL TABLE OF CONTENTS DESCRIPTION
CHAPTER/SECTION/PAGE
Record of Revisions L'rst of Effective Pages Manual Table of Contents List of Ftgures List of Tables Imroduction Unit Identification Technical Assistance Safety Precautions How to Use This Manual CHAPTER
1 GENERAL
Front Matter/i Front Matter/ii Front Matter/'lii Front Matterflx Front Matter/xii Front Matter/xiii Front Matter/xiii Front Matter/xiv Front M_nar/xv Front M_ner/xvi INFORMATION
AND OPERATING
INSTRUCTIONS
SECTION 1
GENERAL DESCRIPTION
1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.12.5 1.13 1.14 1.14.2 1.14.3 1.14.4 1.14.5 1.14.6 1.14.7 1.14.8 1.14.9 1.14.11 1.14.12 1.14.13
INTRODUL-i_ON ............................................. UNIT DESCRIPTION .......................................... ENGINE ................................................... TRANSMISSION ............................................. DRIVE LINE ASSEMBLY ...................................... FUEL SYSTEM .............................................. AIR INTAKE SYSTEM ........................................ EXHAUST SYSTEM .......................................... LUBRICATION SYSTEM ....................................... COOLING SYSTEM .......................................... STEERING SYSTEM .......................................... BRAKE SYSTEM ............................................ Parking Brake ............................................... LIFT CAB (OPTIONAL) ....................................... _.I F_-t RICAL SYSTEM. ....................................... Engine Starting and Battery Charging Circuits ........................ Brake Booster Motor Circuit. ................................... Engine Run Relay Circuit. ..................................... Horn Circu'rt................................................ Engine lnsmmaent Circuit. ..................................... Light Circuit. .............................................. WarningLight Circuit. ........................................ Auxiliary Light Circuit. ....................................... Engine Coolant Heater (Optional) ................................. Engine Fuel]Water Separator and Fuel Heater (Optional) ................. Cab Circuits (Optional) ........................................
CD274 E11287
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I-1-1 1-1-1 1-t-I 1-1-3 1-1-3 1-1-3 1-1-3 1-1-4 1-1-4 1-1-4 1-1-4 1-1-4 1-1-6 1-1-9 1-1-9 1-1-9 1-1-10 1-1-I0 1-1-10 1-1-10 1-1-10 1-1-10 1-1-11 I-1-11 1-1-12 1-1-12 1-1-12
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MANUAL
TABLE OF CONTENTS
FRONT MAi-IP.R
(CONT.)
DESCRIPTION SECIION
2
CHAPTER/SECTION/PAGE ...............................................
1-2-1
2.1 2.2 2.3 2.4
PRE-OPERATIONAL CHECKS .................................. OPERATING PROCEDURES .................................... SHUTDOWN PROCEDURE ...... ., .............................. CONTROLS AND INDICATORS .................................
1-2-1 1-2-3 1-2-4 1-2-7
SECTION 3
SPECIFICATIONS
1-3-1
3.1 3.2 3.3
INTRODUCI'ION ............................................ SPECIFICATION TABLES ..................................... POINTS OF SERVICE, SPECIFICATION, AND CAPAISITL_S............
1-3-1 1-3-1 1-3-4
SECTION 4
SHIPPING
1-4-1
4.1 4.2 4.3 4.4 4.5 4.5.1 4.5.2 4.5.3 4.5.4 4.6 4.7 4.7.1 4.7.2 4.7.3 4.8 4.8.1 4.8.2 4.8.3 4.8.4 4.8.5 4.8.6 4.8.7
INTRODUCTION ............................................. TUz DOWN POINTS .......................................... LII'TING ................................................... PREPARING ENGINE ......................................... PREPARING UNIT ........................................... Batteries................................................... Windshields(Cab Option Only)................................... Control Panel (Without Cab Option Only) ............................ WarningBeacons............................................. MARKING ................................................. RECEIVING EQUIPMENT ...................................... Inventory................................................... _on .................................................. Notification................................................. PREPARING UNIT FOR SERVICE ................................ Windshields(Cab Option Only)................................... Warningbeacon(s)............................................ Air Cleaner................................................. Batteries................................................... Engine..................................................... Control Panel (Without Cab Option Only)............................ Markings ...................................................
1-4-1 1-4-1 1-4-1 1-4-1 1-4-2 1-4-2 1-4-2 1-4-2 1-4-2 1-4-2 1-4-2 1--4-2 1-4-2 1-4-2 1-4-2 1-4-2 1-4-2 1-4-3 1--4-3 1-4-3 1-4-3 1-4-3
SEuIION 5
STORAGE .................................................
1-5-1
5.1 5.1.1
SHORT-TERM STORAGE ...................................... Engine.....................................................
1-5-1 1-5-1
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OPERATION
..........................................
.................................................
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STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SI.YPPORT EQUIPMENT
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MANUAL TABLE OF CONTENTS
(CONT.)
DESCRIPTION 5.1.2 5.1.3 5.1.4 5.1.5 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5 5.3.6 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6
CHAPTER/SECTION/PAGE Transmission ................................................ Drive Axles ................................................. Tires ...................................................... Batteries ................................................... RETURN TRACTOR TO OPERATION Al--tv_,RSHORT-TERM STORAGE... Tires...................................................... Batteries ................................................... Engine..................................................... Transmission ................................................ LONG-TERM STORAGE ....................................... Engine ..................................................... Batteries ................................................... Driveaxles................................................. Transmission ................................................ Tires...................................................... Windows (Cab Option Only) ..................................... RETURN TRACTOR TO OPERATION A.t--t__&LONG-TERM STORAGE .... Tires...................................................... W'mdows(Cab OptionOnly)..................................... Batteries .................................................... Engine..................................................... Transmission ................................................ Driveaxles.................................................
1-5-1 1-5-1 I-5-1 1-5-1 1-5-1 1-5-1 1-5-2 1-5-2 1-5-2 1-5-2 1-5-2 1-5-4 1-5-4 1-5-4 1-5-4 1-5-4 1-5-4 1-5-4 1-5-5 1-5-5 1-5-5 1-5-5 1-5-5
CHAPTER 2 MAINTENANCE SECTION 1
PREVENTIVE MAINTENANCE
1.1 1.2
/NTRODUcq iON ............................................ HOW TO USE THE PREVEN'HVE MAINTENANCE
SECTION 2
TROUBLESHOOTING ........................................
2-2-1
2.1 2.2 2.3
INTRODU Ci'J.ON ............................................ HOW TO USE THE TROUBLESHOOTING TABLES ................... OBTAINING FACTORY ASSISTANCE ............................
2-2-1 2-2-1 2-2-1
SECTION 3
MAINTENANCE
2-3-1
3.1 3.2 3.3
INTRODUCTION ............................................. HOW TO USE THE MAINI'f=NANCE INSTRUCTIONS (MI) ............. LIST OF EVt"t_C-IiV'E MAINTENANCE INSTRUCTIONS ...............
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SCHEDULE ........................
INSTRUCTIONS
SCHEDULE
...............................
2-1-1
........
2-1-1 2-1-1
2-3-1 2-3-1 2-3-2
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MANUAL
FRONT MATI_R
TABLE OF CONTENTS (CONT.)
DESCRIPTION CHAPTER
CHAPTER/SECTION/PAGE
3 OVERHAUL
SECTION 1
OVERHAUL
1.1 1.2 1.3 1.4
MODEL GT-50DZ TOW TRACTOR OVERHAUL ............. ENGINE ................................................... TRANSMISSION ............................................. AXL_-S....................................................
SECTION 2
REMOVAL AND INSTATJ.ATION
2.1 2.2
ENGINE AND TRANSMISSION ASSEMBLY REMOVAL ............... ENGINE AND TRANSMISSION ASSEMBLY INSTAT.T.ATION PROCEDURE_ .............................................. AXIF REMOVAL PROCEDURES ................................ A.,roF. ]NSTAt.r,ATION PROCEDURES ............................
2.3 2.4 CHAPTER SECTION
. , ........................................
...............................
3-1-1 .........
3-1-1 3-1-t 3-1-1 3-1-1 3-2-1 3-2-1 3-2-4 3-2-4 3-2-6
4 PARTS 1
1.1 1.2 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.3 1.4 SEt.'tlON
DATA
2
PARTS LIST
...............................................
4-1-1
INTRODUCTION ............................................. PARTSLIST................................................ Figure and Index Number Colnrnr_................................. Part Number Cohmm .......................................... Manufacturer's Code ........................................... Description Column ........................................... Quantity Colnmn .............................................. HOW TO LOCATE PARTS ..................................... HOW TO ORDER PARTS ......................................
4-1-1 4-1-1 4-1-2 4-1-2 4-1-2 4-1-2 4-1-2 4-1-2 4-1-3
MANUFACqu-RER'S
4-2-1
CODES ...................................
SECTION 3
ALPHA-NUMERIC
3.1
INTRODUt_'iiON .............................................
4-3-1
GROUP INDEX
4 4 1
SEctlON GROUP 1 1.1 1.2 1.3
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INDEX .....................................
.............................................
TOW TRACTOR ASSEMBLY ................................... TOW TRACTOR OVER_T.t. VIEW ............................... OPERATOR'S COMPARTMENT ................................. CAB MODEL 416 (OPTION) ...................................
4-3-1
4 4 3 4 4 4 4 4 8 4 4 12
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MANUAL TABLE OF CONTENTS DESCRIPTION
FRONT MATIP.,R
(CONT.) CHAPTER/SECTION/PAGE
GROUP 2 2.1 2.2 2.3 2.4 2.5 2,6 2.7 2.8 2.9 2.10
DRIVE LINE .............................................. ENGINE AND TRANSMISSION ASSEMBLY ...................... ENGINE AND TRANSMISSION CONNECTION .................... DRIVE LINE ASSEMBLY .................................... STEERABLE AXLE HOUSING ................................. STEERABLE AXI.I_ DU_t-t!RENTIAL ............................ STEERABLE AXI,I_ STEERING PARTS .......................... STEF,RA.BLE AXLE PLANETARY HUB REDUCERS ................. RIGID AX'IF, HOUSING ...................................... RIGID AXLE DIPPP.,RENTIAL ................................. RIGID AXI,F, PLANETARY HUB REDUCERS ......................
4 4 19 4.4 20 4 4 22 4 4.24 4 4 26 4 4 28 4 4 30 4 4 32 4 4 34 4 4 36 4 4 38
GROUP 3 3.1
BRAKE SYSTEM COMPONENTS ............................... BRAKE LINKAGE AND MASTER CYLINDER/ .................... HYDRAULIC BOOSTER BRAKE HYDRAULIC BOOSTER ASSEMBLY ..................... BRAKE SYSTEM HYDRAULIC BOOSTER CIRCUIT ................ HYDRAULICBRAKE SYSTEM ................................ FRONT BRAKE ASSEMBLY .................................. REAR BRAKEASSEMBLY ..................................... PARKING BRAKE LINKAGE .................................... PARKING BRAKE ASSEMBLY ................................
4 4 41 4 4 42
4 4 59 4 4 60
4.3
FUEL SYSTEM COMPONENTS ................................ FUEL SYSTEM WiTH FUEL FILTER/WATER ..................... SEPARTOR (OPTION) THROTILE CONTROL ......................................
GROUP 5
GOVERNOR ADJUSTMENT
4 4 67
GROUP 6 6.1 6.2
LUBRICATION SYSTEM FOR ENGINE AND TRANSMISSION TRANSMISSION LUBE OIL SYSTEM ........................... ENGINE LUBE OIL SYSTEM ..................................
GROUP 7 7.1
ENGINE COOLING SYSTEM COMPONENTS ...................... ENGINE COOLING SYSTEM ..................................
4 4 75 4 4 76
GROUP 8 8.1 8.2
ENGINE AIR INTAKE AND EXHAUST SYSTEM ................... AIR INLET ASSEMBLY ...................................... EXHAUST SYSTEM .........................................
4 4 79 4 4 80 4 4 82
3.2 3.3 3.4 3.5 3.6 3.7 3.8 GROUP 4 4.1
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_, 44 4 "!.6 4 48 4 50 A ,4 52 nA 54 4 4 56
4 4 64
(NOT USED REFER TO GROUP 4) ........ .........
4 4 69 4 4 70 4 4 72
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STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SUPPORT EQUIPMENT
FRONT MAI-I_R
MANUAL TABLE OF CONTENTS
(CONT,)
DESCRIPTION
CHAPTER]SECTION/PAGE
GROUP 9 9.1 9.2
r::J.F.Cq'P, ICAL SYSTEM COMPONENTS .......................... OPERATOR CONTROL PANEL ASSEMBLY ...................... ELECTRICAL PARTS ........................................
4 4 85 4-4.-86 4-4-90
GROUP 10
GENERATOR (NOT USED) ...................................
_ 4 95
GROUP 11
NOT USED
d 4 97
GROUP 12 12.1 12.2 12.3 12.4 12.5
STEERING SYSTEM COMPONENTS ............................ STI=_,P,ING COLUMN ....................................... HYDRAULIC STEERING VALVE ASSEMBLY .................... HYDRAULIC FILTER ASSEMBLY ............................. HYDRAULIC STEERING PUMP ............................... HYDRAULIC STEERING SYSTEM .............................
CHAI:q'F__ 5
DRAWINGS
...............................................
TABLE OF CONTENTS CHAPTER 6
.....................................
OPTIONS AND MANUFACTURER'S TABLE OF CONTENTS
_I4 99 4 100 4 102 4 104 _ 106 _ 108
4 4 d ,! _
5-TOC-i
DATA
.....................................
6-TOC-i
1. 1.1 1.1.1 1.1.2 1.1.3
OPTIONAL EQUIPMENT - INTRODUCTION ................... GT50 STr::_.RING OPTIONS .................................... DESCRIPTION.............................................. STI=_-RING MODES .......................................... ACTIONOF FRONT AX[]:. .................................... ACIION OF REAR AXLE .....................................
1.2 1.2.1 1.2.2 1.2.3
OPERATION ............................................... TRACK ST'_RING MODE ..................................... COORD STEERING MODE CRAB STt_'RRING MODE ......................................
1.3 1.3.1 1.3.2 1.3.3
MAINTV_.NANCE ............................................ PREVENTIVE MAINTI_NANCE ................................. TROUBLESHOOTING ........................................ ADJUSTMENTS.............................................
6-1-3 6-1-3 6-1-3 6-1-3
1.5
DRAWINGS................................................
6-1-9
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"
6-1-1 6-1-1 6-1-1 6-1-1
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MANUAL TABLE OF CONTENTS DESCRIPTION
FRONT MAI-I_K
(CONT.) CHAPTER/SECTION/PAGE
2. 2.1 2.1.1 2.1.2 2.1.3 2.1.4 2.1.5 2.1.6
CAB ..................................................... DESCRIPTION .............................................. TYPES .................................................... STANDARD CAB ........................................... LIFT CAB ......................................... LIFT CAB HYDRAULIC SYSTEM ............................... STANDARD CAB SPECIFICATIONS ............................. LIFT CAB SPEcIi_ICATIONS .' ..................................
2.2 2.2.1 2.2.2
OPERATION ............................................... Lff'1" CAB OPERATION ....................................... CONTROLS ................................................
6-2-2 6-2-2 6-2-2
2.3 2.3.1 2.3.2
MAINTENANCE ............................................ PREVENTIVE MAINI_IqANCE (FOR STANDARD AND LII'.I CAB) ...... PREVENTIVE MAINI_NANCE (FOR LII-T CAB ONLY) ...............
6-2-2 6-2-2 6-2-3
2.4 2.4.1 2.4.2
PARTS LIST ............................................... STANDARD CAB ........................................... HYDRAULIC LII-T CAB .......................................
6-2-3 6-2-3 6-2-3
2.5
DRAWINGS................................................
6-2-3
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6-2-1 6-2-1 6-2-1 6-2-1 6-2-i 6-2-1 6-2-1 6-2-2
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STEWART & STEVENSON SERVICES, INC. AIRCRAFT GROUND SUPPORT EQUIPMENT
FRONT MAI-I___R
LIST OF FIGURES CHAPTER/ FIGURE
TITLE
PAGE
CHAPTER 1 GENERAL INFORMATION 1.1 1.2 1.3 1.4 1.5 2.1 2.1 2.1 3.1 3.1
AND OPERATING
INSTRUCTIONS
MODEL GT-50C/50CH TOW TRACTOR ........................... DRIVE LINE ASSEMBLY ..................................... COOLING SYSTEM .......................................... HYDRAULIC STF_F._NG SYSTEM SCHEMATIC .................... HYDRAULIC BRAKE SYSTEM ................................. OPERATOR'S PANEL AND CONTROLS (TABLE 2.2)(SHEET 1 OF 3) .... OPERATOR'S PANEL AND CONTKOLS (TABLE 2.2)(SHEET 2 OF 3) .... OPERATOR'S PANEL AND CONTROLS (TABLE 2.2)(SHEET 3 OF 3) ... SERVICING POINTS (SI'II_T 1 OF 2) ............................. SERVICL'NG POINTS (SHEET 2 OF 2) .............................
1-1-I 1-1-2 1-1-5 1-1-7 1-1-8 1-2-6 1-2-8 1-2-10 1-3-6 1-3-8
CHAPTER 2 MAINTENANCE 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 1. 2. 1.
S'I'PJP;RING ASSEMBLY AND DRIVESHAFTS SERVICING POINTS AXLE AND WI'_.F_L END ASSEMBLY ........................ TRANSMISSION SERVICING POINTS ........................ AXI.F AND WI'_J::J. END ASSEMBLY SERVICING POINTS ....... PARKING BRAKE LINKAGE ............................... BRAKE FLUID RESERVOIR ............................... SERVICE BRAKE ASSEMBLY .............................. FUEL/WATER SEPARATOR (STANDARD) .................... FUEL/WATER SEPARATOR (OPTION) ....................... FUEL WATER SEPARATOR ............................... FUEL FILTER/WATER SEPARATOR (OPTION) ................. FUEL SYSTEM ......................................... ENGINE OIL SYSTEM .................................... ENGINE AIR FILTER RESTRICI'ION INDICATOR ............... ENGINE AIR INTAKE SYSTEM AND FILTER .................. BA'HP._Y _[.F.CI'KOLYTE LEVEL .......................... HYDRAULIC FILTER ASSEMBLY ........................... FLUID LEVEL AND FI"IJ. LOCATIONS ....................... DIE_EL FUEL TEMPERATURE SCALF. ....................... ALTERNATOR/WATER PUMP DRIVE BELTS ADJUSTMENT ......
.. MI02008-2 MI02009-3 MI02010-3 MI02011-3 MI03006-3 MI03007-2 MI03008-5 MI04006-2 MI04007-2 MI04008-3 MI04009-2 MI04010-2 MI06003-3 MI08004-2 MI08005-2 MI09012-2 MI12001-2 MI99003-3 MI99003-5 MI99004-2
CHAPTER 3 OVERHAUL 3.1
CD274 El1287
TRANSMISSION
LIPTING BRACKET
............................
3-2-1
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FRONT MATIER
LIST OF FIGURES (CONT.) CHAPTER/ FIGURE
TITLE
PAGE
CHAPTER 4 PARTS i.I 1.2 1.3 1.4 1.5 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4.1 4.3 6.1 6.2 7.1 8.1 8.2 9.1 9.2 12.1
CD274 El1287
TOW TRACTOR OVERALL VIEW ............................... 4 4 4 OPERATOR'S COMPARTMENT ......................... ..... , ,.. 4 4 8 CAB MODEL 416 (OPTION) ................................... 4 4 12 CAB MODEL 846 (OPTION) .............................. ..... 4-4-14 CAB MODEL 812 (OPTION) ................................... 4 4 16 ENGINE AND TRANSMISSION ASSEMBLY ...................... 4 4 20 ENGINE AND TRANSMISSION CONNECTION .................... 4 4 22 DRIVE LINE ASSEMBLY .................................... 4 4 24 STI6.'F.RABLE AXLE HOUSING ................................. 4 4 26 S'I'_I_,ABLE AXLE Dtt,-t-_-4: . i _'
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0507
507
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Slugrunpe / Co¢*$tr. Group / GfOUpe de C.¢_$tr. / Grupo de C_nst r, 51
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05370217102
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0507
0151
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0_07
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CONTACTOR DE NIVEL 52
56
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0175
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0507
0649
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0507
-
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.
I
I
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0143
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Index of Construction StOMps for PaM_SNuml_er Usts 5ausr_ppe_-Verzeic_nis oierTei_nummem-_sten Index -"_, _ :,.
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0507
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EiNSP_ITZPUMPE _%a_hl "
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BOMBA DE INYECCION ESPANOL
ENBL1SH
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0130
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0507
507 0472
Nummer_ag
INYECCION
PUMP POMPE D'INJECTION
-
OT =-
BOMBA DE
08. It.E3
0472
KHD DIEu'rz
Pousso_r . Toque
de
_ goIet rodillo
0130
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0507
0528
N
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ROLLER
TAPPET
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TC_PPET
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RO_ILL_
18.03.94
KHI_ DI_UTZ
Pieces de fixation Piezas de suieci6n ,-u,=L=,,,,,y=,
!
BEFESTIGUNGSTEILE I_
l Teile-Nr. _z_'l OEUTSCH 1 0420 1596 FLANSCH Z 0H_
I
Sl04ZO I
950
2338
951 i
G_.DU _Z
i SSE
6420 al_3
FASTENINOS
PIECES DE FtXAT.
PIEZAS
ENGLISH FLANOE
FRANCAIS BRIDE/OOLLET
3R!DA
SECHSKANTSCHRAUBE HEXAGONBOLT
414C
01E0 _I_T
I
I
AUSGLEIOH$CHEISE
NS
AUSGLE_CHGCH_ISE
f ND
_U_LE_DHSC_E[_E
NS
_USGLEICHSCHDIDE
953 0_20 _144 NS
AUSOLEICHSCHEIBE
VIS
ID_IM
SHIU
0130
DE SUJECION
--17--
0130-17
ESPANOL
TETE HEXAGONAL TORN.BE OASE.EKAO.
CALS
ARANDELA COMPENS.
CALE
ARANDELA
COMPEN$.
CALD
A_DEL_
COMPENS.....
0507
0676
56? 0676
Nummer/Bemeclmn 9
DIN OGOSSS-U 8 x SO ° 10.9-A4 V0U MESSERGEGNIS DICKE (A) = ...MM, ADHAENGiG, ANSERE OICK_N S_EHE POS. (D) DEPSNDZG UPON MEASUREMENTRESULT. DIFFERENT THICKNESSES - SEE ITEM - EN FQNCTt_OU RESULTAT OE MESURE; POUR D" AUTRED EPAISSOURS VGIR RSPERE CORRESPOND. SEGUN EL RESULTAD0 DE LA MEDICION: PARA OTROS ESPES0SGS. VER POD. A=I 00 M_ 8=g_o-gTG ...uM DIC_ .... MM THICKNESS .... MM D'EPAIGSEUR ESPF..$0R:....Ma 1.1MM _
D_CK
....
MM MM O'EPAISSEUR THICKNESS 1._ MM EDPESDR:....MM
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CALE
ARANOELA
i i
iSMIU
-
01
-
...MM DIC_ ...MM THICKNESS .... MMD'EPAIGSEUR ESPESOR:...._ 1.3 MM
C0_PENS ..... _ DICK .... MM THICKNESS .... MM O'EPAISSEUR EDRE$OR:...¼_ 1,4 _M
_I.03.g4
T
Pieces
KI.ID
z_l_u,,'_
de fixation
piezosee sujecien
BEFESTISUNGSTEILE
95410420 _Td i
41451_ "
PIECES DE FIXAT.
AU_LEI_SCHgIEE
|_==a"k"
955 0420 4146
NB
9_6 _ZO
_¢_ _USELE_CHSGHE_SE
41_T
FAST£NINS$
0130 -17-
AUSSLEICHSCI'_IEE
PIEZAS DE SUJECZON
CALE SHIU CALE
SMt_
uu DICK .... MM THICKNESS .... MM D'EPAISSEgR ESPESOR:....U_ 1,5 MM
]ARANDELA CO,PENS .....
MM DICK .... MM D'EPAISSEU_ ESP_SOR:,.,.M_
ARAN_ELA
I AR_ND_L_ C0_E_$ CALE
..... .... U_ MM D_ THICKNESS .... MM THICKNESS ....MM D'_PAISSEUR ],6 u_ ESPESOR:,...WM 1.7 MM .... ....
9_7104_04148
gEE 04Z04149
NB
AUSELEICHSCHSISE
SH!U
_ALE
ARANDELA CCUPENS.....
AUSELEICHSCHEtBE
SHIM
CALE
ARANDELA COMPENS.....
NB
507 0BTS
CO,PENS .....
,r
SHIM
0130-17
0507 0676
M_ THICKNESS aM _'EPAIESEUR MM _CK
Me DICK .... _ THICKNESS .... _-u C'EPAtSSE_R ESPESOR:....MUI,_ ESPESCR:....MM M_ 1_ MM
....
MM D'EPAtSSEUR
2,0 He ' S59i04201 ctSt4150 NBNBAUSGLEICHSCHEIEE =_3SGLE_CH$Ct,EIBE 9EO 04E0
SHIM SHI_
CAL_
_RAN_ELAARANDELA COMPENS..... .... MMMM P._3t_PENS Me DICK THtCKNESSDiCK .... Me THICKNESS ESPE_0R:....MM .... MM O'EPAIESEUR ESPESOR:....MM 2._ MM
iCALE
-
OZ
2;.03.94
I
Pieces de fixation
KHD
Piezasde sujeci6n
Dlsu"rz--
0130 -17-
0507 0676
LaS=.-
_;
Teile-Nt. _at_ _0_20 _152 N_
ts_;
SEFESTIGUNGST_IL_ FAStEnINGS
P_ECES _E FtXAT. PIEz_ OESUJEC[O_0_30-_;
DEUTSCH _U$C._.SIC_SCHEIBE
C_b5
EN6LISN SHI_
FRANCAIS
ESPANOL A_N_SLA C_EN5
! .....
I
55E 04E0
954 O_C
4155
985
415_
34Z0
RUSGLEICHSCHE_B5
SHIM
CAL5
ARANDELA COMPENS.....
NB
AUSGLEICHSCHEIBE
SHIM
CAL5
ARAN_ELA COMPENS
N_
_US_LEICH$CHEIBE
SHIM
NB 96_
342C 4157
96?
:_20
Nummer/Bemetla_nS MM D_C_
.... TH;CKNESS .... u, MM D'EPAI$SEUR ESPES0_:,.. _M
_153 NB
553 04_O 4154
SO7Q676
.... MM _ICK THICKNESS .... _M O'EPAtSSEUR iESPES_:..I.MM
ARANDELA COMPEN$.....
CALE
MM 0IC_ MM THICKNESS
CALE
ARAND_LA CCMPENS.....
_M DIC_ .... MM THICKNESS .... _ D'SPAISSE_R ESPESOR: ...M_ Ls_SPESQR:''"MMMMMM D'EPAISSEUR
SHIM
CALE
ARAND_LA COMPENS.....
MM DICK .... MM THICKNESS .... MM D'EPA_SSEUR 5SPESOR:...._ Z,5 Z,T MM tcJ_
$HI_
CALE
iARANDELA COMPEN$....
AUS_LEICJ'_SCHEIS5 AUS_LEICHSCHEI_E
....
SHIU AUSGLEICH$CHEtBE
_B
4_5B _B
M_ DICK ....UM THICKNESS .... MM D'EPAIS$EUR ESPESOR;...,UM 2,3 U_
- 03
-
MM DICK .... _ TN_C_NESS .... tWt_D'EPAISSEUR ESPESOR:...,_M 2.5 MM
21.03.94
_N_ KHD DI[UTZ
P;eces mj
Piezas _ _¢_i
de de llls_
fixation sujeci6n
0130
--17--
0507
0676
:g-
BEFESTIOUNGSTEILE
19_iD_ZD .....
l_d ]99_
=_SS_N0
FASTENINGS
AUSOLEIC_SC_EIB_.
SHI_
Teile-Nr. _tah_l" 1 DEUTSCH O_2O 4140 _I_9 AUSGLEiC_SCHDIOE
SHIM
i
!gTC D4GO 4751
S?_ 04504_2
L NB
PIECES DE FIXAT.
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ENGLISH
0ALE FRANCAIS GALE
DE SUJEOJON
_ MM DICK TH[GKNgSS .... MM D'E_AISSEUR E$_E$0_:,,..UM 2,9 _u EDPAN_L Num_HCunQ ARANDELA C0_ENS .... uu DICK ,.._ ...UM D'EPAIS$EUR THICKNESS 9SPESOR:...,MM G,O MM
ISH!M
GALE
ARANDELA COMPENS....
AUSOLEZCH$CHEtBE
SH_M
GALE
ARANDELA COMPEN$.....
MM DICK .... MM THICKNESS .... _ D'EP_ISSEU_ ESPDSOR:,.,._ 3,2 u_ .,,_M
THICKNESS
AUSO_9!CH$CHEIoEAUSOLEIDHSCHEt_E SHIMSH]_
CALDGALE
ARANOE_AARANDELA COMPENS_OMPEN9 ..... 3,3ES_ESOR_MUM_MM_M DtcKD'EP_tSSE_DICKTHICKND_:.... MM .... UM THICKNDSS .... MM D'EPAISSDUR 9SPESCR:,...MU 3,4 MM
AUSGL_ICHSCHEI_E
GALE
ARANDELA COMPEN$.....
= 5?404204165iNB
MM DICK ...WU D'EP_ISGEUR ESPE$0R:....UM 3,1 MM
t N_
97_9T00490D42D 41G44]G_ NO
507 0676
C_w_E_s .....
: AU,$GLDICHSGHEt_9
0130-17
SHIM
-
04
-
UM DICK ....uu T_ICKNES$ ....MM D'gPAISSEUR 9SPESOR:....MM 3,E u_
21.D3.94
Pieces de fixation
XMD
o,=u'r_
Piezasde suiecian
0130 -t7-
0507 0676
."L-J
BEFESTIGUNSSTEIL5
_=s =. TeiJe-Nt. _'1
975 Q4_0 4_56N_ 975 04Z0
4167
FASTENINGS
DEUTSCH
AUSSLE[CH$CHE_BE
i NS IAUSGLEICH$CHE!BE I,
PIECES DE FtXAT.
ENGLISH
FRANCA_S
PIEZAS
DE $UJECION
ESPANOL
0t30-17
507 067B
N=mmer/SemetCu.g
.... MM D'EPAISSEUR ESPESOR:....MM COWPENS..... 3,6 UW _D[CK
5H_M
_ALE
t_A_DELA
SHIM
CALE
ARANDELA COMPENS..... .... MM MM DICK TMICKNGSS ,..._U T_ICKNEGS .... UM D'EPAISSEUR ESPESOR:....MM 3,7 MM
- 05
=-
21,03.94
_rK
KI.ID
Pieces
de
fixotlon
_,=UT'Z . . P_ezosde sujec;en
0130 --19-- 0507 0552
'4
_3 03
BEFESTIGUNGSTEILE _s.
T_[e Nr. z_Cnl D-U $C0_Z0 1665 2 _RATZE Z 0117
9409 i
3 0477 56!01
FASTENIN6$ I I_L_
PIECES DE FIXAT.
PIEZAS
FRANCAI$ _R_FF5
PATA
EN6LI$_
1TORX-$CHRAUBE
TORX-HEAD
I 0I_HTRINE
SEALING RiNG
BOLT
V!S
A
T_T_
TORX
DE SUJECION
0130-19
ESPANOL
}
BAGUE 0*ETANCHSITEIAN[LLG
T_ST.TORX_
507 0352 Nummer/_emetloJn_
0_Z03_IH_
8X
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01 =-
m
}
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I
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mArC
2B.;0.53
i-ue_ injector Porte-injecteur
KHD
DIEU'r_'
de combustible
I
compfet
I
Inyector
0130 -19-
0507 0524
(2-7)
02
S.3 _4
g, EINSPRITZVENTIL BI_ 1 Tede-N, t Pos. I i
tc:¢ _ahl
II0ZIE 8_3EI i t i
t
2 0131 8385 NB
FUEL INJECTOR
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8NELZSH
PRANCAI$
!NYECTOR
0130-19
ESPANCL
FUEL INJECTOR
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INYEOTOR
SHIM
CAL6
ARANDELA
507 05Z4
NummerABemerk_ng WITH P0S NIT ITEU .... .... AVEC PQSTE .... CON P03 ...... (3-7)
"
COMPEN8.
NORMAL
(AIW.
01
UEBERMASSTUFE
SEESTANDARDITEM IB)A)_M' FOR OVERSIZE NORMAL CA)MM, COTE EN 3UROIM_SION VOIR POSTE (6) NORMAL (A)MM, S08REMED!DA P8S. (8) A ; 00
/R/95O-ET3 3 0131
8353
DRUCKFEDER
COMPRESSION SPRINE!RESSORT
54 0_ 0131
8383 _355
DRUCKEOLZEN %_ISC_SCHEISE
3P_cERTHRUET SOLT
8 0812
0088
DUESENELEMENT
NOZZLE ELEMENT
7 0131
8357
950 0131
3829 _B
OUESENSPANNMUTTER NOZZLE CAP NUT IAUSGLEICHSCHEIEE
SHIM
0_ PRESS.
!POU_._C!RENTRET0158 EARNITUR
RESORTE DE PREEICN
6ULON DE PRESION _R_NOELA !NT_R_0.
INJECTEUR ELEMENT0 DE TOBERA
ECROU DE 8UEE
TUERC, J_ D0 T0_LERA
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ARANDELA COW_EN$.
_EBERMASSTUFS IC_TE EN 8UR0_MENSION :SOBRE_EDIDA
8330 NB !AU3GLEICH_HE_EE
SHI_
CALE
ARANDELA CO'PENS.
95_ 0_3_ 3N!_
0ALE
953 013_ I
UF.J_ERYJ_SSTUPE 3VERSIZE _VERSIZE
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8286 NO
ARANDELA COMPEN$.
UESERMASSTUFE 0VE_ZE COTE 8N SURD[_E_SION 308RE_ED_DA I,C8 M_ SOBREMEI;IDA:0TE EN 8URO[_EN$_ II,I0 _,4
[ - 01
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]I.05.94
_-_
I
KIlO
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injector Porte--injecteur de combustible comptet
J . Inyector
0130 -19-
0507 0524
(2-7) 02
EINSPRITZVENT;L
FUEL INJECTOR
IPas. Te,_-Nr. PZahlJ OEUTSCH ESS 01_1 _S%IN_ AUSELE_CHSCHEI6E _ Bd • _ teL. 4 Ir I E5410131 833Z NB ] I
•
PORTE-!NJECTEUR
ENGLISH
FRANCAIS I
CAL_
[ AUSBLEICHSCHE!SE
SHIM
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!NYECTOR
0130-79
507 0524
ESPANOL ,ARANOEL_C_P6H6.
Nummer/BemerIcang _ESERM_TUFE IIOVERSIZE COTEEN SURDIMENS!0_ $06REMEDIDI 1,14 it =RANDELACOMPENS. IUEBERMASSTUFE OVERSIZE
, F
SOBREMEDIDA ;,t8 ua I cOTE EN SURDIuENSIEN
t
EES 0131 8333 NB AUS_LEIOHSCHEIEE SNIM
CALE
COTEEN SURDINENSION 30gRENED!DA _RANOELA 0DMPENS. 0VERSIzEUEEERMASSTUFE 1,_0 MM
95610;31
OALE
ARANDELA
8287NB
AUSOLEIOHSCHE]6E
SHIN
COMPENS.
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COTE EN SURDIiENSION SOEREMEDIDA 95710131 8334NB
AUSGLEIOHSEHE_BE SHIM
DALE
_RANDELA COMPENS. UEEERMASSTUFE OVERSIZE COTEE_ SUII.D_iEN$IO_ S06REMEDIDA 1,28 MU
AUSGLEICHSCHEIEE SHIM
OALE
_RANDELAOOMPENS. UFJSERMASSTUFE OVERSIZE COTEEN SUROIMENSION 60EREMEDIOA _.S0 au
AUSGLEICHSCHEIBE $HI_
CALE
_RANDELACOMPENS. UEBERMAEETUFE _VERSIZE COTEEN SURDIME.NSION _BREUEOIDA
, 958)0131 6335!NB
'1
!
i
]g59 0_31 833_ NB
1,Sd
02
-
MM
I;.05.S=
Porte-_njecteur
D==UTZ
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comp_et
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0130 -19-
0507 0524
(2-71 @2
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Iss0 o_
_t.
FUEL INJECTOR
DEUTSCH
8337_8
PORTE-ZNJECTEUR
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AUS0LE_E_SCHEISE S_I_
FRANCAIS
_C_LE
INYECTOR
0130-1S
ESPANOL
507 0524
Numm_r/Bemerlcun 9 OVERSIZE
_RANDELA O0_ENS. UESERMASSTUFE COTE EN $URCIMENSIEN SOBREMEDIDA 1,38MM
= SOli0]318338
NB
P°s'FBildll _l
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E338 N8
96301318340
AUSOLEICHSCHEIEE
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NE
3ALE
ARANDELA COMPE_S. IUEBERMASSTUFE ;OVERSIZE COTE EN SURDIMEN_ION
SHIM
AUSSLEICHSCHEIEE
SHIM
3ALE
ARANDELA CSI/PENS.
3EBERMASSTUFE _VERSIZE _TE EN SURDIMENSION SBREMEDIDA ,44 MM
AUSOLE!CHSCHEIEE
SHIM
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ARANDELA COMPENE. SSBREWECIOAI,4Q UEBERMASSTURE M_ _OTE EN SUROIMENSION SOBRE_EDIDA 1,4S MM _VERSIZE
I
_OTE EN SURDI¼EN$10N EOBREM_IDA I SSEgE4 _131813_ 82888341NBNB _USGLEICHSCHEIBE ISELEtCHSCHEIEE
SE60131
8348NE
_UEGLEI_SCHE[EE
SHI_ SHIM
CALE _ALE
ARANDELA CONPENS. ARANDELA EOMPENS.
SH[W
CALE
ARANCELA
-
03
-
EOMPENS.
1,50 uu _EBERMASSTUFE 3VERSIZE3FJERMASSTUFE 3VERS[ZE
_EEERuA$STUFE SOSREMEDICASOTE!,E4 MMEN SURDIMENSION OVERSIZE COTE EN SURDIMENSION SOBREUEDIDA
_1.05.94
= u¢;¢IUtJ_&m. LUI
Porte--injecteur
_-_-.=
de
combustible
complet
. I,_yector
I 0,130 -19- 0507 0524
(2-7) _2
S, 3 _4
g, E1NSP_ITZVENI!L
SS7 0131
8343
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