GRADALL (JLG) 544D Telehandler Parts Manual PN 91364001 [PDF]
91364001 544D 3 TABLE OF CONTENTS SECTION 1 - FRAME AND ATTACHING PARTS.............................................
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- Andreyna Brea
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91364001
544D
3
TABLE OF CONTENTS SECTION 1 - FRAME AND ATTACHING PARTS.............................................................................................................................. 11 FIGURE 1-1. FRAME SHROUDING AND TRIM (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ........... 12 FIGURE 1-2. FRAME SHROUDING AND TRIM (SN 0160000976 through 0160034720, Including 0160035922) ........................ 16 FIGURE 1-3. FRAME SHROUDING AND TRIM (SN 0160035037 to Present, Excluding 0160035922) ....................................... 20 FIGURE 1-4. REAR AXLE AND ATTACHING PARTS (SN 0355001 through 0455362)................................................................ 24 FIGURE 1-5. REAR AXLE AND ATTACHING PARTS (SN 0160000192 to Present) .................................................................... 28 FIGURE 1-6. FRONT AXLE MOUNTING (SN 0355001 through 0455362) .................................................................................... 32 FIGURE 1-7. FRONT AXLE MOUNTING (SN 0160000192 to Present)......................................................................................... 34 FIGURE 1-8. OUTRIGGER MOUNTING (Prior to SN 0160015062) .............................................................................................. 36 FIGURE 1-9. OUTRIGGER MOUNTING (SN 0160015062 to Present) ......................................................................................... 38 SECTION 2 - BOOM .......................................................................................................................................................................... 41 FIGURE 2-1. FIRST BOOM SECTION ........................................................................................................................................... 42 FIGURE 2-2. SECOND BOOM SECTION ...................................................................................................................................... 44 FIGURE 2-3. THIRD BOOM SECTION .......................................................................................................................................... 48 FIGURE 2-4. FOURTH BOOM SECTION ...................................................................................................................................... 52 FIGURE 2-5. EXTENSION CHAINS ............................................................................................................................................... 54 FIGURE 2-6. RETRACTION CHAINS ............................................................................................................................................ 56 FIGURE 2-7. QUICK SWITCH ASSEMBLY (Prior to SN 0160037689).......................................................................................... 60 FIGURE 2-8. QUICK SWITCH ASSEMBLY (SN 0160037689 to Present) ..................................................................................... 62 SECTION 3 - ATTACHMENTS .......................................................................................................................................................... 65 FIGURE 3-1. BUCKETS ................................................................................................................................................................. 66 FIGURE 3-2. TILT CARRIAGE (Prior to SN 0160023515) ............................................................................................................. 68 FIGURE 3-3. TILT CARRIAGE (SN 0160023515 to Present) ........................................................................................................ 70 FIGURE 3-4. TRUSS BOOM (Prior to SN 0160037689) ................................................................................................................ 72 FIGURE 3-5. TRUSS BOOM (SN 0160037689 to Present) ........................................................................................................... 74 FIGURE 3-6. TRUSS BOOM WITH WINCH (Prior to SN 0160037689) ......................................................................................... 76 FIGURE 3-7. TRUSS BOOM WITH WINCH (SN 0160037689 to Present) .................................................................................... 78 FIGURE 3-8. 6 FT VERTICAL MAST (Prior to SN 0160037689) ................................................................................................... 80 FIGURE 3-9. 48 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689) .................................................................................... 84 FIGURE 3-10. 66 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689) .................................................................................. 86 FIGURE 3-11. 100, SWING FORK (Prior to SN 0160037689) ....................................................................................................... 88 FIGURE 3-12. QUICK HOOK ASSEMBLY (Prior to SN 0160037689) ........................................................................................... 92 FIGURE 3-13. FORK MOUNTED LIFTING HOOK ......................................................................................................................... 94 FIGURE 3-14. 6 FT SWING MAST WITH SIDE SHIFT (Prior to SN 0160037689) ........................................................................ 96 FIGURE 3-15. 100, DRYWALL SWING CARRIAGE (Prior to SN 0160037689) .......................................................................... 102 FIGURE 3-16. SHEET MATERIAL HANDLER (SN 0160037689 to Present) ............................................................................... 106 FIGURE 3-17. SIDE TILT CARRIAGE (SN 0160037689 to Present) ........................................................................................... 108 FIGURE 3-18. 180, SWING CARRIAGE (Prior to SN 0160000976)............................................................................................. 110 FIGURE 3-19. 180, SWING CARRIAGE (SN 0160000976 through 0160023514) ....................................................................... 114 FIGURE 3-20. 180, SWING CARRIAGE (SN 0160023515 through 0160037688) ....................................................................... 118 FIGURE 3-21. 180, SWING CARRIAGE (SN 0160037689 to Present) ........................................................................................ 122 FIGURE 3-22. 90, SWING CARRIAGE (SN 0160037689 to Present) .......................................................................................... 126 FIGURE 3-23. FORKS.................................................................................................................................................................. 128 FIGURE 3-24. PERSONNEL PLATFORM (Prior to SN 0160037689) .......................................................................................... 130 FIGURE 3-25. FORK MOUNTED PLATFORM............................................................................................................................. 134 FIGURE 3-26. FORK PIN LOCK INSTALLATION (SN 0160037689 to Present) ......................................................................... 138 FIGURE 3-27. GRAPPLE BUCKET (SN 0160037689 to Present) ............................................................................................... 140 FIGURE 3-28. 8 FT STANDARD MAST (SN 0160037689 to Present)......................................................................................... 142 FIGURE 3-29. 8 FT SIDE TILT ELECTRIC MAST (SN 0160037689 to Present) ......................................................................... 146 FIGURE 3-30. 66 IN DRYWALL CARRIAGE (Prior to SN 0160037689) ...................................................................................... 152 SECTION 4 - ENGINE AND ATTACHING PARTS .......................................................................................................................... 155 FIGURE 4-1. ENGINE ASSEMBLY, LH VIEW (SN 0355001 through 0355069) .......................................................................... 156 FIGURE 4-2. ENGINE ASSEMBLY, LH VIEW (SN 0355070 through 0355140) .......................................................................... 160 FIGURE 4-3. ENGINE ASSEMBLY, LH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ............ 164 FIGURE 4-4. ENGINE ASSEMBLY, LH VIEW (SN 0160000976 through 0160034720, Including 0160035922) ......................... 168 FIGURE 4-5. ENGINE ASSEMBLY, LH VIEW (SN 0160035037 to Present, Excluding 0160035922) ........................................ 172 FIGURE 4-6. ENGINE ASSEMBLY, RH VIEW (SN 0355001 through 0355069) ......................................................................... 176 FIGURE 4-7. ENGINE ASSEMBLY, RH VIEW (SN 0355070 through 0355140) ......................................................................... 180 FIGURE 4-8. ENGINE ASSEMBLY, RH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ............ 184
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TABLE OF CONTENTS FIGURE 4-9. ENGINE ASSEMBLY, RH VIEW (SN 0160000976 through 0160034720, Including 0160035922) ......................... 188 FIGURE 4-10. ENGINE ASSEMBLY, RH VIEW (SN 0160035037 to Present, Excluding 0160035922) ...................................... 192 FIGURE 4-11. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355001 through 0355069) ...................................... 196 FIGURE 4-12. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355070 through 0355140) ...................................... 198 FIGURE 4-13. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ................................................................................................................................................................................. 200 FIGURE 4-14. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160000976 through 0160034720, Including 0160035922) ................................................................................................................................................................................. 202 FIGURE 4-15. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160035037 to Present, Excluding 0160035922) .... 204 FIGURE 4-16. JOHN DEERE ENGINE (SN 0160000976 through 0160008588) .......................................................................... 206 FIGURE 4-17. JOHN DEERE ENGINE (SN 0160008590 through 0160034720, Including 0160035922)..................................... 208 FIGURE 4-18. CUMMINS ENGINE (SN 0160035037 to Present, Excluding 0160035922) .......................................................... 210 FIGURE 4-19. FUEL TANK AND LINES (Prior to SN 0160035037, Including 0160035922) ........................................................ 212 FIGURE 4-20. FUEL TANK AND LINES (SN 0160035037 to Present, Excluding 0160035922) .................................................. 214 FIGURE 4-21. RADIATOR ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ....................... 216 FIGURE 4-22. RADIATOR ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922).................................... 218 FIGURE 4-23. RADIATOR ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922) ................................................... 220 FIGURE 4-24. AIR CLEANER PIPING (SN 0355001 through 0355579) ...................................................................................... 222 FIGURE 4-25. AIR CLEANER PIPING (SN 0355580 through 0455362, SN 0160000192 through 0160000973) ......................... 224 FIGURE 4-26. AIR CLEANER PIPING (SN 0160000976 through 0160034720, Including 0160035922) ..................................... 226 FIGURE 4-27. AIR CLEANER PIPING (SN 0160035037 to Present, Excluding 0160035922) ..................................................... 228 FIGURE 4-28. AIR CLEANER (SN 0355001 through 0355579) ................................................................................................... 230 FIGURE 4-29. AIR CLEANER (SN 0355580 through 0455362, SN 0160000192 through 0160034720, Including 0160035922) . 232 FIGURE 4-30. AIR CLEANER (SN 0160035037 to Present, Excluding 0160035922) .................................................................. 234 FIGURE 4-31. EXHAUST SYSTEM (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ............................. 236 FIGURE 4-32. EXHAUST SYSTEM (SN 0160000976 through 0160034720, Including 0160035922) .......................................... 238 FIGURE 4-33. EXHAUST SYSTEM (SN 0160035037 to Present, Excluding 0160035922) ......................................................... 240 SECTION 5 - DRIVE TRAIN ............................................................................................................................................................. 243 FIGURE 5-1. FRONT AXLE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) ........................................................... 244 FIGURE 5-2. FRONT AXLE - ROCKWELL (SN 0355001 through 0455362)................................................................................ 246 FIGURE 5-3. LEFT/RIGHT HOUSING AND AXLE SHAFT AND WHEEL FLANGE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) .......................................................................................................................................................................... 248 FIGURE 5-4. BRAKE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) ...................................................................... 250 FIGURE 5-5. CARRIER ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) .................................................................. 252 FIGURE 5-6. FRONT AXLE ASSEMBLY - CARRARO (SN 0160000192 to Present) .................................................................. 256 FIGURE 5-7. FRONT AXLE - CARRARO (SN 0160000192 to Present)....................................................................................... 258 FIGURE 5-8. AXLE HOUSING ASSEMBLY - CARRARO (SN 0160000192 to Present) .............................................................. 260 FIGURE 5-9. BRAKE ASSEMBLY - CARRARO (SN 0160000192 to Present)............................................................................. 262 FIGURE 5-10. CARRIER ASSEMBLY - CARRARO (SN 0160000192 to Present) ....................................................................... 264 FIGURE 5-11. REAR STEERING AXLE DRIVE HUB (SN 0355001 through 0455362) ............................................................... 268 FIGURE 5-12. REAR STEERING AXLE DRIVE HUB (SN 0160000192 to Present) .................................................................... 270 FIGURE 5-13. TIRES AND RIMS (Prior to SN 0160000192) ........................................................................................................ 272 FIGURE 5-14. TIRES AND RIMS (SN 0160000192 to Present) ................................................................................................... 274 SECTION 6 - CAB ............................................................................................................................................................................ 277 FIGURE 6-1. OPEN CAB (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ....... 278 FIGURE 6-2. OPEN CAB (SN 0160012437 to Present, Including 0160012298) .......................................................................... 280 FIGURE 6-3. CAB ENCLOSURE KIT INSTALLATION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) 282 FIGURE 6-4. CAB ENCLOSURE KIT INSTALLATION (SN 0160000976 through 0160012366, Excluding 0160012298) ........... 286 FIGURE 6-5. CAB ENCLOSURE KIT INSTALLATION (SN 0160012437 to Present, Including 0160012298) ............................. 290 FIGURE 6-6. CAB ENCLOSURE KIT (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ................................................................................................................................................................................. 294 FIGURE 6-7. CAB ENCLOSURE KIT (SN 0160012437 to Present, Including 0160012298) ........................................................ 300 FIGURE 6-8. DASH PANEL ASSEMBLY (SN 0355001 through 0355039) .................................................................................. 304 FIGURE 6-9. DASH PANEL ASSEMBLY (SN 0355040 through 0355069) .................................................................................. 306 FIGURE 6-10. DASH PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ................... 308 FIGURE 6-11. DASH PANEL ASSEMBLY (SN 0160000976 to Present) ..................................................................................... 310 FIGURE 6-12. GAUGE PANEL ASSEMBLY (SN 0355001 through 0355069) ............................................................................. 312 FIGURE 6-13. GAUGE PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ................ 314 FIGURE 6-14. GAUGE PANEL ASSEMBLY (SN 0160000976 to Present) .................................................................................. 316 FIGURE 6-15. WINDSHIELD/TOP WINDOW KIT INSTALLATION .............................................................................................. 318 FIGURE 6-16. SKYLIGHT WIPER INSTALLATION ...................................................................................................................... 322 SECTION 7 - CONTROLS ................................................................................................................................................................ 325
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TABLE OF CONTENTS FIGURE 7-1. BRAKE AND INCHING LINKAGE (SN 0355001 through 0455362, SN 0160000192 through 0160000238) .......... 326 FIGURE 7-2. BRAKE AND INCHING LINKAGE (SN 0160000239 through 0160000973)............................................................ 330 FIGURE 7-3. BRAKE AND INCHING LINKAGE (SN 0160000976 through 0160012366, Excluding 0160012298) ..................... 334 FIGURE 7-4. BRAKE AND INCHING LINKAGE (SN 01600122437 to Present, Including 0160012298) ..................................... 338 FIGURE 7-5. ACCELERATOR PEDAL ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ... 342 FIGURE 7-6. ACCELERATOR PEDAL ASSEMBLY (SN 0160000976 to Present) ...................................................................... 344 FIGURE 7-7. STEERING COLUMN AND ATTACHING PARTS .................................................................................................. 346 FIGURE 7-8. CAB RIGHT SIDE CONTROLS .............................................................................................................................. 348 FIGURE 7-9. JOYSTICK ASSEMBLY .......................................................................................................................................... 350 FIGURE 7-10. CAB LEFT SIDE CONTROLS (SN 0160024648 to Present) ................................................................................ 352 FIGURE 7-11. CYBERTECH 5-BUTTON JOYSTICK CONTROLLER (SN 0160024648 to Present) ........................................... 358 SECTION 8 - HYDRAULIC CIRCUITS ............................................................................................................................................. 361 FIGURE 8-1. OIL SUPPLY AND PRESSURE LINES (SN 0355001 through 0355140) ............................................................... 362 FIGURE 8-2. OIL SUPPLY AND PRESSURE LINES (SN 0355141 through 0455362, SN 0160000192 through 0160000973).. 366 FIGURE 8-3. OIL SUPPLY AND PRESSURE LINES (SN 0160000976 to Present) .................................................................... 370 FIGURE 8-4. DUMP CIRCUIT (SN 0355001 through 0355140) ................................................................................................... 374 FIGURE 8-5. DUMP CIRCUIT (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ..................................... 378 FIGURE 8-6. DUMP CIRCUIT (SN 0160000976 to Present) ....................................................................................................... 382 FIGURE 8-7. FRONT DRIVE CIRCUIT ........................................................................................................................................ 386 FIGURE 8-8. REAR DRIVE CIRCUIT (SN 0355001 through 0355140) ....................................................................................... 388 FIGURE 8-9. REAR DRIVE CIRCUIT (SN 0355141 through 0455362) ....................................................................................... 392 FIGURE 8-10. REAR DRIVE CIRCUIT (SN 0160000192 to Present) .......................................................................................... 396 FIGURE 8-11. SERVICE/PARKING BRAKE ................................................................................................................................ 400 FIGURE 8-12. BOOM HYDRAULICS SUB-ASSY (Prior to SN 0160024648) .............................................................................. 402 FIGURE 8-13. BOOM HYDRAULICS SUB-ASSY (SN 0160024648 to Present) ......................................................................... 404 FIGURE 8-14. AUXILIARY HYDRAULICS (SN 0160024648 through 0160037688) .................................................................... 406 FIGURE 8-15. AUXILIARY HYDRAULICS (SN 0160037689 to Present) ..................................................................................... 408 FIGURE 8-16. LIFT CYLINDER.................................................................................................................................................... 410 FIGURE 8-17. CROWD CYLINDER ............................................................................................................................................. 412 FIGURE 8-18. TILT CYLINDER AND TILT COMPENSATING CYLINDER .................................................................................. 414 FIGURE 8-19. SWAY CYLINDER ................................................................................................................................................ 416 FIGURE 8-20. STEERING CIRCUIT (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ........................... 418 FIGURE 8-21. STEERING CIRCUIT (SN 0160000976 through 0160001769, Excluding 0160001766) ....................................... 420 FIGURE 8-22. STEERING CIRCUIT (SN 0160001770 to Present, Including 0160001766) ......................................................... 422 FIGURE 8-23. JOYSTICK CIRCUIT ............................................................................................................................................. 424 FIGURE 8-24. STABILIZER CYLINDER (SN 0355001 through 0355496) ................................................................................... 426 FIGURE 8-25. STABILIZER CYLINDER (SN 0355497 through 0455362, SN 0160000192 to Present) ...................................... 428 FIGURE 8-26. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160000973) .................... 430 FIGURE 8-27. OUTRIGGER CYLINDER (SN 0160000976 to Present) ....................................................................................... 432 FIGURE 8-28. HOSE CLAMP LOCATIONS, (REAR) (SN 0355001 through 0355140) ............................................................... 434 FIGURE 8-29. HOSE CLAMP LOCATIONS, (REAR) (SN 0355141 through 0455362, SN 0160000192 through 0160000973) .. 436 FIGURE 8-30. HOSE CLAMP LOCATIONS, (REAR) (SN 0160000976 to Present) .................................................................... 438 SECTION 9 - HYDRAULIC COMPONENTS .................................................................................................................................... 441 FIGURE 9-1. TILT CYLINDER (Prior to SN 0160033224) ............................................................................................................ 442 FIGURE 9-2. TILT CYLINDER (SN 0160033224 through 0160037688) ...................................................................................... 444 FIGURE 9-3. TILT CYLINDER (SN 0160037689 to Present) ....................................................................................................... 446 FIGURE 9-4. CROWD CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) .............................. 448 FIGURE 9-5. CROWD CYLINDER (SN 0160017525 to Present) ................................................................................................ 450 FIGURE 9-6. LIFT CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) .................................... 452 FIGURE 9-7. LIFT CYLINDER (SN 0160017525 to Present) ....................................................................................................... 454 FIGURE 9-8. COMPENSATING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160032630) ............... 456 FIGURE 9-9. COMPENSATING CYLINDER (SN 0160033224 to Present) ................................................................................. 458 FIGURE 9-10. SWAY CYLINDER (Prior to SN 0160033224) ....................................................................................................... 460 FIGURE 9-11. SWAY CYLINDER (SN 0160033224 to Present) .................................................................................................. 462 FIGURE 9-12. STEERING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160001769, Excluding 0160001766) ................................................................................................................................................................................ 464 FIGURE 9-13. STEERING CYLINDER (SN 0160001770 through 0160033083, Including 0160001766, Excluding 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) ......................................................................................................... 466 FIGURE 9-14. STEERING CYLINDER (SN 0160033224 to Present, Including 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) ..................................................................................................................................................... 468 FIGURE 9-15. STABILIZER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) ..................... 470 FIGURE 9-16. STABILIZER CYLINDER (SN 0160017525 to Present) ........................................................................................ 472 FIGURE 9-17. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) .................... 474
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TABLE OF CONTENTS FIGURE 9-18. OUTRIGGER CYLINDER (SN 0160017525 through 0160038794) ....................................................................... 476 FIGURE 9-19. OUTRIGGER CYLINDER (FOR SERVICE ONLY) ............................................................................................... 478 FIGURE 9-20. FLOW DIVIDER ASSEMBLY ................................................................................................................................ 480 FIGURE 9-21. BRAKE VALVE (SN 0355001 through 0355947) ................................................................................................... 482 FIGURE 9-22. BRAKE VALVE (SN 0355948 through 0455362) ................................................................................................... 484 FIGURE 9-23. BRAKE VALVE (SN 0160000239 to Present) ....................................................................................................... 486 FIGURE 9-24. SOLENOID VALVE ............................................................................................................................................... 488 FIGURE 9-25. THERMAL BYPASS VALVE ASSEMBLY ............................................................................................................. 490 FIGURE 9-26. INCHING VALVE (SN 0355001 through 0455362, SN 0160000192 through 0160000238) .................................. 492 FIGURE 9-27. INCHING VALVE (SN 0160000239 to Present) .................................................................................................... 494 FIGURE 9-28. MAIN CONTROL VALVE (Prior to SN 0160037689) ............................................................................................. 496 FIGURE 9-29. MAIN CONTROL VALVE (SN 0160037964 to Present) ........................................................................................ 500 FIGURE 9-30. HYDRAULIC RESERVOIR AND FILTERS ............................................................................................................ 504 FIGURE 9-31. FRONT DRIVE MOTOR ........................................................................................................................................ 506 FIGURE 9-32. MAIN HYDRAULIC PUMP ..................................................................................................................................... 508 FIGURE 9-33. HYDROSTATIC TRANSMISSION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ........ 510 FIGURE 9-34. HYDROSTATIC TRANSMISSION (SN 0160000976 to Present) .......................................................................... 512 FIGURE 9-35. SWAY AND OUTRIGGER CYLINDER VALVES ................................................................................................... 514 FIGURE 9-36. TRACTION LOCK VALVE ..................................................................................................................................... 516 FIGURE 9-37. REAR DRIVE MOTOR .......................................................................................................................................... 518 FIGURE 9-38. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355001 through 0355496) ................................................... 520 FIGURE 9-39. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355497 through 0455362, SN 0160000192 to Present) ...... 522 FIGURE 9-40. OUTRIGGER VALVE ............................................................................................................................................ 524 FIGURE 9-41. QUICK START CYLINDER AND VALVE ASSEMBLY (SN 035507 through 0160000973) ................................... 526 FIGURE 9-42. 180, SWING CARRIAGE CYLINDER .................................................................................................................... 528 FIGURE 9-43. 72 IN 90, SWING CARRIAGE CYLINDER ............................................................................................................ 530 FIGURE 9-44. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 532 FIGURE 9-45. SIDE TILT CARRIAGE CYLINDER ....................................................................................................................... 534 FIGURE 9-46. GRAPPLE BUCKET CYLINDER ........................................................................................................................... 536 SECTION 10 - ELECTRICAL ............................................................................................................................................................ 539 FIGURE 10-1. BATTERY AND CABLES (Prior to SN 0160035037, Including 0160035922)........................................................ 540 FIGURE 10-2. BATTERY AND CABLES (SN 0160035037 to Present, Excluding 0160035922) .................................................. 542 FIGURE 10-3. STABILIZER PROXIMITY SENSOR ..................................................................................................................... 544 FIGURE 10-4. DASH HARNESS ASSEMBLY (SN 0355001 through 0355069) ........................................................................... 546 FIGURE 10-5. DASH HARNESS ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ............. 548 FIGURE 10-6. DASH HARNESS ASSEMBLY (SN 0160000976 to Present)................................................................................ 550 FIGURE 10-7. ENGINE HARNESS ASSEMBLY (SN 0355001 through 0355140) ....................................................................... 552 FIGURE 10-8. ENGINE HARNESS ASSEMBLY (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ......... 554 FIGURE 10-9. ENGINE HARNESS ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922) ...................... 556 FIGURE 10-10. ENGINE HARNESS ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922).................................... 558 FIGURE 10-11. ECU ENGINE HARNESS (SN 0160000976 through 0160034720, Including 0160035922) ................................ 560 FIGURE 10-12. ECU ENGINE HARNESS (SN 0160035037 to Present, Excluding 0160035922) ............................................... 562 FIGURE 10-13. AUXILIARY ELECTRICAL INSTALLATION (SN 0160024648 to Present) .......................................................... 564 FIGURE 10-14. AUXILIARY ELECTRICAL HARNESSES (SN 0160024648 to Present) ............................................................. 568 FIGURE 10-15. COLD START (SN 0160035037 to Present, Excluding 0160035922) ................................................................. 570 SECTION 11 - DECALS ................................................................................................................................................................... 573 FIGURE 11-1. FRAME DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160000973) .................................. 574 FIGURE 11-2. FRAME DECALS (SN 0160000976 through 0160003956, Excluding 0160003856) ............................................. 578 FIGURE 11-3. FRAME DECALS (SN 0160003969 to Present, Including 0160003856) ............................................................... 582 FIGURE 11-4. BOOM DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160012544) ................................... 586 FIGURE 11-5. BOOM DECALS (SN 0160012602 to Present, Including 0160012298) ................................................................. 588 SECTION 12 - OPTIONS.................................................................................................................................................................. 591 FIGURE 12-1. HYDRAULIC RESERVOIR HEATER INSTALLATION .......................................................................................... 592 FIGURE 12-2. WINCH INSTALLATION ........................................................................................................................................ 594 FIGURE 12-3. STOP LIGHT INSTALLATION ............................................................................................................................... 598 FIGURE 12-4. SWING CYLINDER ............................................................................................................................................... 602 FIGURE 12-5. TRUSS BOOM WINCH (Prior to SN 0160037689) ................................................................................................ 604 FIGURE 12-6. LH SWAY ASSEMBLY (Prior to SN 0160024648) ................................................................................................ 608 FIGURE 12-7. AUXILIARY HYDRAULIC FIELD KIT (Prior to SN 0160024648) ........................................................................... 610 FIGURE 12-8. AUXILIARY HYDRAULICS AND SWAY ASSEMBLY (Prior to SN 0160024648) .................................................. 614 FIGURE 12-9. AUXILIARY ELECTRICS ASSEMBLY (Prior to SN 0160024648) ......................................................................... 618
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TABLE OF CONTENTS FIGURE 12-10. OVERHEAD WINDOW ....................................................................................................................................... 622 FIGURE 12-11. TILT ON JOYSTICK INSTALLATION ................................................................................................................. 624 FIGURE 12-12. WINCH MOTOR.................................................................................................................................................. 628 FIGURE 12-13. ENGINE BLOCK HEATER (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ................. 630 FIGURE 12-14. ENGINE BLOCK HEATER (SN 0160000976 to Present) ................................................................................... 632 FIGURE 12-15. SWAY CYLINDER .............................................................................................................................................. 634 FIGURE 12-16. DUAL P.O. CHECK VALVE ................................................................................................................................ 636 FIGURE 12-17. SWING VALVE KIT ............................................................................................................................................. 638 FIGURE 12-18. SWING VALVE KIT ............................................................................................................................................. 640 FIGURE 12-19. LH TILT/SWAY ASSEMBLY (Prior to SN 0160024648)...................................................................................... 642 FIGURE 12-20. LH TILT ASSEMBLY (Prior to SN 0160024648) ................................................................................................. 644 FIGURE 12-21. ETHER START (SN 0355001 through 0355069) ................................................................................................ 646 FIGURE 12-22. WORK LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ................................................................................................................................................................................ 648 FIGURE 12-23. WORK LIGHT PACKAGE (SN 0160012437 to Present, Including 0160012298) ............................................... 654 FIGURE 12-24. CROSSOVER RELIEF VALVE ........................................................................................................................... 658 FIGURE 12-25. FOAM TIRE OPTION .......................................................................................................................................... 660 FIGURE 12-26. AUX. HYDRAULICS/ELECTRIC W/LH TILT AND SWAY (Prior to SN 0160024648) ......................................... 662 FIGURE 12-27. REAR AXLE ADVANTAGE KIT (SN 0355001 through 0455362) ....................................................................... 668 FIGURE 12-28. REAR AXLE ADVANTAGE KIT (SN 0160000192 to Present) ............................................................................ 672 FIGURE 12-29. R.H. AUX. HYDRAULIC ASSEMBLY (Prior to SN 0160024648) ........................................................................ 676 FIGURE 12-30. 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160024648) ......................................................... 680 FIGURE 12-31. RH AUX/TILT ON JOYSTICK (Prior to SN 0160024648).................................................................................... 682 FIGURE 12-32. AUXILIARY HYDRAULIC ASSEMBLY (Prior to SN 0160024648) ...................................................................... 686 FIGURE 12-33. CAB HEATER OPTION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ..................... 690 FIGURE 12-34. CAB HEATER OPTION (SN 0160000976 through 0160035922) ....................................................................... 694 FIGURE 12-35. CAB HEATER OPTION (SN 0160036260 to Present) ........................................................................................ 698 FIGURE 12-36. ADJUSTABLE TILT ON JOYSTICK .................................................................................................................... 702 FIGURE 12-37. FUEL/WATER SEPARATOR INSTALLATION ................................................................................................... 706 FIGURE 12-38. BEACON LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012665, Excluding 0160012298) ................................................................................................................................................................................ 708 FIGURE 12-39. BEACON LIGHT PACKAGE (SN 0160012842 to Present, Including 0160012298) ........................................... 710 FIGURE 12-40. CAB REPLACEMENT SERVICE KIT.................................................................................................................. 712 FIGURE 12-41. STARTER KIT (SN 0160008321 to Present) ...................................................................................................... 714 FIGURE 12-42. PINTLE HOOK INSTALLATION.......................................................................................................................... 716 FIGURE 12-43. COLD START INSTALLATION (SN 0160000976 through 0160034720, Including 0160035922) ....................... 718 SECTION 13 - RECOMMENDED SPARE PARTS .......................................................................................................................... 721 FIGURE 13-1. RECOMMENDED SPARE PARTS ....................................................................................................................... 722 PART NUMBER INDEX ................................................................................................................................................................... 725
91364001
544D
9
SECTION 1 - FRAME AND ATTACHING PARTS
SECTION 1 - FRAME AND ATTACHING PARTS
91364001
544D
11
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-1. FRAME SHROUDING AND TRIM (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
12
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-1. FRAME SHROUDING AND TRIM (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM
1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35 36 36 36 36 37 38 39 40 41
91364001
PART NUMBER 91166058 14404645 14404646 91143051 90206196 14402248 83683291 91146103 91366003 91143346 90200755 77143003 90207458 88301193 88551007 88501613 91366004 85211088 88301073 88521604 91083173 88501612 91141218 91143348 88561003 91123124 91366017 91303021 91363210 91146050 91366002 91403574 88201016 91140001 88201143 88561011 91161282 88201050 91033029 88501007 91033485 91124107 91043237 88201020 77143006 91081475 91141329 91361005 91083533
QTY Ref AR AR 2 61 in AR 1 1 1 1 24 in 52 2 8 12 4 1 2 2 2 4 4 1 1 9 4 1 2 2 1 1 1 2 1 4 4 1 2 1 2 1 1 1 4 8 1 1 1 10
DESCRIPTION FRAME WELDMENT T-9 METAL PROTECTANT, (12oz) T-9 METAL PROTECTANT, (1 gal) BUSHING TRIM-LOCK ADHESIVE MIRROR RADIATOR COVER (SN 0355001 through 0355023) RADIATOR COVER (SN 0355024 through 0160000973) RUBBER AIR DAM WEATHER STRIP WHIZ-LOCK SCREW, 5/16-18X5/8 DRAW LATCH ROUND HD MACHINE SCREW, #10-32X1/2 LOCKWASHER, #10 HEX NUT, #10-32 TANK COVER WELDMENT RUBBER BUMPER ROUND HD MACHINE SCREW, #8-32X3/4 HEX LOCKNUT, #8-32 RUBBER HD SCREW BUMPER HEX NUT, #10-24 HINGE CLAMP BAR FLAT WASHER, 5/16 WHIZ-LOCK SCREW, 5/16-18X1/2 REAR ENGINE COVER T-HANDLE (SN 0355001 through 0160000323) T-HANDLE (SN 0160000339 through 0160000973) REAR COVER WELDMENT REAR COVER CENTER BACK-UP ALARM HEX HD CAPSCREW, 5/16-18x1/2, GR5 COUNTERWEIGHT HEX HD CAPSCREW, 1-8X5, GR5, (torque to 545-595 lbs-ft) WASHER, 1 REAR CAB COVER HEX HD CAPSCREW, 7/16-14X1, GR5 SEAT BELT, (not used with optional seat) HEX NUT, 7/16-14 SEAT WITH ARMREST, (std) SLIDE ADJ KIT, (use with std seat) GRAMMER SEAT, (opt) HEX HD CAPSCREW, 5/16-18X1, GR5, (use with opt seat) WHIZ-LOCKNUT, 5/16-18 HEATER COVER PLATE VALVE ACCESS COVER BELLY PAN FENDER WASHER, 1-1/2, OD
544D
REV
13
SECTION 1 - FRAME AND ATTACHING PARTS
14
ITEM 42 43 44 45 45 46 47 48 49 50 50 51 54 55 56 57 58
PART NUMBER 91403230 77143013 77143006 91033320 8466306 88204912 88561107 88521204 91141463 91361007 91143357 77133177 77133168 77133140 91363018 91166074
QTY 1 4 2 NLA 1 1 1 1 Ref 1 1 1 2 2 2 8 1
58
91363065
1
59 60 61 62 63 64
85941016 86683122 88261014 91146081 83201158 4892500
1 1 4 1 4 4
DESCRIPTION MANUAL CASE WHIZ-LOCKNUT, 1/4-20 WHIZ-LOCKNUT, 5/16-18, (not shown), (use with item 58) TILT GAUGE, (no longer available; use 8466306 for replacement) TILT GAUGE, (with adhesive) HEX HD CAPSCREW, 1/4-20X1 FLAT WASHER LOCKNUT, 1/4-20 OPEN CAB, (See CAB SECTION for Breakdown) DECK COVER (SN 0355001 through 0355023) DECK COVER (SN 0355024 through 0160000973) HORN ASSY HEX HD CAPSCREW, 5/16-18X1-3/8, GR5 CLAMP SET COVER PLATE WHIZ-LOCK SCREW, 5/16-18X1 HOSE GUARD, (not shown), (located under dash panel, beneath steering column) (SN 0355035 through 0355039) HOSE GUARD, (not shown), (located under dash panel, beneath steering column) (SN 0355040 through 0160000973) SUPPORT CLAMP, (not shown), (use with item 58) TIE WRAP SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2 DIPSTICK COVER HEX HD CAPSCREW, 7/8-9X1-3/4, (torque to 450-475 lb-ft) HARDENED WASHER, 7/8
544D
REV
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-2. FRAME SHROUDING AND TRIM (SN 0160000976 through 0160034720, Including 0160035922)
16
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-2. FRAME SHROUDING AND TRIM (SN 0160000976 through 0160034720, Including 0160035922) ITEM
PART NUMBER 91556001
QTY 1
91556019
1
14404645 14404646 91143051 90206196 14402248 83683291 91556015 91553043 90200755 77143003 90207458 88301193 88551007 88501613 91366004 85211088 88301073 88521604 91083173 88501612 91551023 91551024 88561003 91123124 91556014 91363210 91146050 91556016
AR AR 2 59 in AR 1 1 1 24 in 53 2 8 10 4 1 4 4 4 2 2 1 1 9 4 1 2 1 1 Ref
27 28
8270621 0641406
1 2
29 29 30 31 32
91140001 1001091458 88201143 88561011 91161282
1 1 4 4 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
32
Ref
33
88201050
2
34
91033029
1
91364001
DESCRIPTION FRAME WELDMENT, (SN 0355001 through 0455362, SN 0160000192 through 016001615, Excluding 0160015296, 0160015297 and 0160015492) FRAME WELDMENT (SN 0160015710 through 0160034720, Including 0160015296, 0160015297, 0160015492 and 0160035922) T-9 METAL PROTECTANT, (12oz) T-9 METAL PROTECTANT, (1 gal) BUSHING TRIM-LOCK ADHESIVE MIRROR RADIATOR COVER RUBBER AIR DAM WEATHER STRIP WHIZ-LOCK SCREW, 5/16-18X5/8 DRAW LATCH ROUND HD MACHINE SCREW, #10-32X1/2 LOCKWASHER, #10 HEX NUT, #10-32 TANK COVER WELDMENT RUBBER BUMPER ROUND HD MACHINE SCREW, #8-32X3/4 HEX LOCKNUT, #8-32 RUBBER HD SCREW BUMPER HEX NUT, #10-24 HINGE HINGE FLAT WASHER, 5/16 WHIZ-LOCK SCREW, 5/16-18X1/2 REAR ENGINE COVER T-HANDLE REAR COVER WELDMENT REAR COVER CENTER BACK-UP ALARM, (no longer available, order kit 2915184 for service) (Prior to SN 0160016754) BACK-UP ALARM (SN 0160016754 to Present) HEX HD CAPSCREW, 1/4-20X3/4, GR5 (SN 0160016754 to Present) COUNTERWEIGHT, (no pintle hook) COUNTERWEIGHT, (with pintle hook) HEX HD CAPSCREW, 1-8X5, GR5, (torque to 545-595 lb-ft) WASHER, 1 REAR CAB COVER (SN 0160000976 through 0160012366, Excluding 0160012298) REAR CAB COVER , (See CAB SECTION for Breakdown) (SN 0160012437 to Present, Including 0160012298) HEX HD CAPSCREW, 7/16-14X1, GR5 (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) SEAT BELT, (not used with optional seat ) (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and
544D
REV L
D
17
SECTION 1 - FRAME AND ATTACHING PARTS ITEM
PART NUMBER
QTY
35
88501007
2
36
91033485
1
36
91563158
1
36
1001101085
1
36 36
7026904 91124107
1 1
36
91043237
1
36
88201020
4
37 38
77143006 91081475
8 1
38 39
Ref 91141329
39 40
Ref 91361005
40
18
1
1 Ref
41 42 43 44 45
91083533 91403230 77143013 77143006
10 1 4 2 Ref
45 46
8466306 88204912
1 1
47 48 49 50 51 54 55 56 57 58
88561107 88521204 91361007 91143357 77133177 77133139 77133140 91363018 91363065
1 1 Ref 1 1 1 1 1 8 1
59 60 64 65 66
4892500 86683122 88261020 91143348 91551034
4 1 4 2 1
DESCRIPTION 0160015915) HEX NUT, 7/16-14 (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) SEAT WITH ARMREST, (std ) (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) SUSPENSION SEAT WITH 2 IN SEAT BELT (SN 0160016097 to Present, Including 0160015710, 0160015711 and 0160015915) SUSPENSION SEAT WITH 2 IN SEAT BELT, (includes items 81 thru 87) ARMREST KIT SLIDE ADJ KIT, (use with std seat ) (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) GRAMMER SEAT, (opt ) (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) HEX HD CAPSCREW, 5/16-18X1, GR5, (use with opt seat ) (Prior to SN 0160016097, Excluding 0160015710, 0160015711 and 0160015915) WHIZ-LOCKNUT, 5/16-18 HEATER COVER PLATE (SN 0160000976 through 0160012366, Excluding 0160012298) HEATER COVER PLATE , (See CAB SECTION for Breakdown) (SN 0160012437 to Present, Including 0160012298) VALVE ACCESS COVER (SN 0160000976 through 0160012366, Excluding 0160012298) VALVE ACCESS COVER , (See CAB SECTION for Breakdown) (SN 0160012437 to Present, Including 0160012298) BELLY PAN (SN 0160000976 through 0160012366, Excluding 0160012298) BELLY PAN , (See CAB SECTION for Breakdown) (SN 0160012437 to Present, Including 0160012298) FENDER WASHER, 1-1/2, OD MANUAL CASE WHIZ-LOCKNUT, 1/4-20 WHIZ-LOCKNUT, 5/16-18, (use with item 58), (not shown) TILT GAUGE, (no longer available, use 8466306 for service) (SN 0160000976 through 0160005687) TILT GAUGE, (with adhesive) (SN 016005766 to Present) HEX HD CAPSCREW, 1/4-20X1 (SN 0160000976 through 0160005687) FLAT WASHER (SN 0160000976 through 0160005687) LOCKNUT, 1/4-20 (SN 0160000976 through 0160005687) OPEN CAB, (See CAB SECTION for Breakdown) DECK COVER HORN ASSY HEX HD CAPSCREW, 5/16-18X1-3/8, GR5 CLAMP SET COVER PLATE WHIZ-LOCK SCREW, 5/16-18X1 HOSE GUARD, (not shown), (located under dash panel, beneath steering column) HARDENED WASHER, 7/8 TIE WRAP SOCKET BUTTON HD CAPSCREW, 5/16-18X1/2 CLAMP BAR AIR DAM SUPPORT
544D
REV
C E
91364001
SECTION 1 - FRAME AND ATTACHING PARTS ITEM 67 68 69
PART NUMBER 91551033 83201158 88201021
QTY 1 4 4
70
4751500
4
71 72 73 74 75 76 77 78 79
8305624 3576433 4711400 86683480 91556017 77143006 0100019 3311505
Ref 2 1 2 2 1 4 AR 4
80
4711500
4
81 82 83 83 84 85 86 87 K1
7026900 7026902 7026905 91565064 7026906 7026901 7026799 7026798 2915184
1 1 1 1 1 1 1 1 1
91364001
DESCRIPTION AIR DAM SUPPORT HEX HD CAPSCREW, 7/8-9X1-3/4, (torque to 450-475 lb-ft) HEX HD CAPSCREW, 5/16-18X1-1/4 (SN 0160012437 to Present, Including 0160012298) FLAT WASHER, 5/16 (SN 0160012437 to Present, Including 0160012298) FENDER, (See CAB SECTION for Breakdown) LOCKNUT, 1/4-20 MOUNTING BAR FLAT WASHER, 1/4 BUTT CONNECTOR SHEET METAL SUPPORT WHIZ-LOCKNUT, 5/16-18 LOCTITE 271 HEX LOCKNUT, 5/16-18 (SN 0160016097 to Present, Including 0160015710, 0160015711 and 0160015915) FLAT WASHER, 5/16 (SN 0160016097 to Present, Including 0160015710, 0160015711 and 0160015915) BACK CUSHION KIT BACK PANEL KIT SEAT BELT SEAT BELT, 3 IN, (California Only), (not included with std seat) TETHER KIT SEAT CUSHION KIT KNOB KIT SLIDE KIT BACK-UP ALARM SERVICE KIT, (includes items 27, 28 & 72 thru 75)
544D
REV
A
19
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-3. FRAME SHROUDING AND TRIM (SN 0160035037 to Present, Excluding 0160035922)
20
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-3. FRAME SHROUDING AND TRIM (SN 0160035037 to Present, Excluding 0160035922) ITEM 1 2 3 4 5 6 7 9 10 15 16 17 18 19 20 21 27 28 29 30 34 35 37 38 39 40 41 43 44 45 50 50
PART NUMBER 1001099036 1001091065 1001099034 91366004 1001093467 90207458 91083173 88301073 88521604 91556016 91363210 88301193 4761000 88501613 90206196 14402248 88501612 0791505 91146050 90200755 4751500 0791504 14404645 14404646 83683291 91141218 91143348 91531021 0630467 85211088 91563158 1001101085
QTY 1 1 1 1 1 2 2 4 4 1 2 8 10 4 AR AR 2 70 1 24 in 26 4 AR AR 1 1 2 1 4 4 1 1
50 60 61 65 76 77 78 106 116 215 217 218 219 220 283 330 334
7026904 77143013 91403230 8466306 77143006 3311505 4711500 0682414 4892500 86683122 0641406 8270621 4711400 8305624 1001116274 91143357 0791504
1 4 1 1 4 4 4 4 4 1 2 1 2 2 1 1 1
91364001
DESCRIPTION DECK COVER REAR ENGINE COVER RADIATOR COVER TANK COVER WELDMENT RUBBER AIR DAM DRAW LATCH RUBBER BUMPER ROUND HD MACHINE SCREW, #8-32X3/4 HEX LOCKNUT, #10-32 REAR CENTER COVER T-HANDLE ROUND HD CAPSCREW, #10-32X1/2 LOCKWASHER, #10 HEX NUT, #10-32 TRIM-LOCK 3M ADHESIVE HEX NUT, #10-24 WHIZ-LOCK SCREW, 5/16-18X5/8 REAR COVER WELDMENT WEATHER STRIP FLAT WASHER, 5/16 WHIZ-LOCK SCREW, 5/16-18X1/2 T-9 METAL PROTECTION, (12 oz spray), (not shown) T-9 METAL PROTECTION, (1 gal), (not shown) MIRROR HINGE CLAMP BAR AIR DAM SUPPORT HEX SOCKET BUTTON HD CAPSCREW, 5/16-18X1/2 RUBBER BUMPER SUSPENSION SEAT WITH 2 IN SEAT BELT SUSPENSION SEAT WITH 2 IN SEAT BELT, (includes items 701 thru 707) ARMREST KIT WHIZ-LOCKNUT, 1/4-20 MANUAL HOLDER TILT ANGLE GAUGE WHIZ-LOCKNUT HEX LOCKNUT, 5/16-18 FLAT WASHER, 5/16 HEX HD CAPSCREW, 7/8-9X1-3/4, GR8 HARDENED WASHER, 7/8 TIE WRAP HEX HD CAPSCREW, 1/4-20X3/4, GR5 BACK-UP ALARM FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 MOLDED RESISTOR HORN ASSY WHIZ-LOCK SCREW, 5/16-18X1/2
544D
REV
G D
21
SECTION 1 - FRAME AND ATTACHING PARTS
22
ITEM 445 450 512 513 515 614 615 616 617 618 701 702 703 703
PART NUMBER 77143006 1001091086 0642640 4752600 91140001
7026900 7026902 7026905 91563164
QTY 4 1 4 4 1 Ref Ref Ref Ref Ref 1 1 1 1
704 705 706 707 708
7026906 7026901 7026799 7026798 70023040
1 1 1 1 1
709 801 K1
70023041 1001091067 70023139
1 1 1
DESCRIPTION WHIZ-LOCKNUT, 5/16 SHEET METAL SUPPORT HEX HD CAPSCREW, 1-8X5 FLAT WASHER, 1 COUNTERWEIGHT REAR PANEL COVER, (See CAB SECTION for Breakdown) HEATER PANEL COVER, (See CAB SECTION for Breakdown) VALVE ACCESS COVER, (See CAB SECTION for Breakdown) CAB BELLY PAN COVER, (See CAB SECTION for Breakdown) FRONT FENDER, (See CAB SECTION for Breakdown) BACK CUSHION KIT BACK PANEL KIT SEAT BELT KIT SEAT BELT, 3 IN, (California Only), (not included with standard seat) TETHER KIT SEAT CUSHION KIT KNOB KIT SLIDE KIT SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock pins and two hex nuts) SPRING AND SADDLE KIT, (not shown) FRAME WELDMENT SEAT BELT KIT, 3 IN, (California only), (includes retractor and female end)
544D
REV
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-4. REAR AXLE AND ATTACHING PARTS (SN 0355001 through 0455362)
24
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-4. REAR AXLE AND ATTACHING PARTS (SN 0355001 through 0455362) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
PART NUMBER 88521312 91081415 91041481 91121239 91041439 88521306 91121240 91123030 88591032 91123027 91123029 88591104 91121091 91041733 91166013 86921268 91123028 91081693 88581323 88671022 91041732 91041438 88591019 91041459 88501416 83201140 91141424 91041449 91041450 91041451 91041596
41 41 42 43 44 45 46 47 48
91166056 91166055 88201035 88211121 91120003 91043247 86681572 83201006 88521208
91364001
91120004 88501006 88551011 83201144 88671001 91081695 91403066
QTY 2 2 2 2 2 2 4 4 4 2 2 4 2 AR 1 2 2 2 4 4 2 AR 2 2 2 2 2 AR AR AR AR Ref 1 2 6 2 6 2 AR Ref 1 1 4 2 1 2 12 12 2
DESCRIPTION HEX LOCKNUT, 3/4-10, (torque to 160-175 lb-ft) DIRT SHIELD STEERING CYLINDER PIN BUSHING TIE ROD PIN LOCKNUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING O-RING O-RING THRUST BUSHING SHIM REAR AXLE WELDMENT, (includes items 10, 17, 61 & 63) LIP SEAL BUSHING UPPER KING PIN RETAINING RING LUBE FITTING, 90, 1/8 SPACER, (3/16 thick) SPACER O-RING WASHER HEX JAM NUT, 1-14, (torque to 225-250 lb-ft) HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOWER KING PIN SHIM, (0.060 thick, see note #2) SHIM, (0.0478 thick, see note #2) SHIM, (0.106 thick, see note #2) SHIM, (20 ga, see note #2) DRIVE HUB, (See DRIVE TRAIN SECTION for Breakdown) RH STEERING KNUCKLE, (see note #3) HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR8 STRAIGHT LUBE FITTING, 1/8 STEERING CYLINDER PIVOT PIN SHIM, (0.060 thick, see note #1) STEERING CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LH TUBE SUPPORT RH TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 LH STEERING KNUCKLE, (see note #3) SELF-ALIGNING BUSHING HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 270-290 lb-ft) HEX LOCKNUT, 1/2-13
544D
REV
25
SECTION 1 - FRAME AND ATTACHING PARTS
26
ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 K1
PART NUMBER 91043222 91403065 88551153 88212321 91081177 85101098 91166063 91161066 91161067 91161068 90020247 24601570 91123031 88501110 91163019 91145099
QTY 4 AR 2 4 1 1 1 AR AR AR 1 2 2 2 2 1
K2
91045152
AR
DESCRIPTION CAPSCREW, 12PT, 3/410X2, GR8, (torque to 270-290 ft lbs) SHIM, (10 ga, see note #1) LOCKWASHER, 5/8 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 REAR AXLE MOUNTING PIN HEX NUT, 1-1/4-7 TIE ROD, (includes items 45 & 2 of item 37) SHIM, (0.0598 thick) SHIM, (0.1046 thick) SHIM, (0.1345 thick) HEX HD CAPSCREW, 1-1/4-7X6, GR5 LIP SEAL BUSHING HEX NUT, 5/8-11 BUSHING, (stabilizer support), (not shown) STEERING KNUCKLE KIT, (includes items 2, 4, 7, 8, 9, 11 thru 14, 16, 18 thru 23, 27 thru 31, 51 & two of item 52, one kit does both sides) STEERING CYLINDER PIN KIT, (includes one each of items 1, 2, 3, 12, 21 thru 25, one kit needed for each side)
544D
REV
F
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-5. REAR AXLE AND ATTACHING PARTS (SN 0160000192 to Present)
28
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-5. REAR AXLE AND ATTACHING PARTS (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40
PART NUMBER 88521312 91081415 91041732 80933066 3790226 91343052 1001099173 91403082 4761600 83201021 88521306 91403145 91403034 91403146 88591108 91401081 91346009 91403163 91403164 91403165 91403166 91403078 91403067 88211068 91403031 91403079 88581325 91123092 85401340 91083449
41 41 42 43 44 45
91406098 91406099 0641608 4761600 88212272 88521210
91364001
Kit 88501110 88212321 90028740 88701021 88501006 83201144 91403372 88711280 91403065 91403066
QTY 2 2 2 2 2 2 2 2 4 2 2 8 2 2 2 2 1 AR AR AR AR 2 2 2 2 2 2 8 8 8 Ref 1 2 2 2 2 2 2 2 2 AR AR Ref 1 1 4 4 2 2
DESCRIPTION LOCKNUT, 3/4-10, (torque to 160-175 lb-ft) DIRT SHIELD SPACER O-RING O-RING ROD END STEER CYLINDER PIN FLANGE NUT, (torque to 280-305 lb-ft) TIE ROD PIN LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X3 HEX LOCKNUT, 3/8-16, (nylok) WIPER SEAL LOWER BUSHING O-RING O-RING THRUST BUSHING REAR AXLE WELDMENT, (includes items 14, 23, 56, 69) KING PIN SHIM, (see note #2) KING PIN SHIM, (see note #2) KING PIN SHIM, (see note #2) KING PIN SHIM, (see note #2) LOWER KING PIN RETAINING WASHER SOCKET HD CAPSCREW, 3/8-16X5/8, GR8 UPPER BUSHING UPPER KING PIN SNAP RING STUD, (see note #3) HARD WASHER HEX NUT, 1/2-13 DRIVE HUB, (See DRIVE TRAIN SECTION for Breakdown) RH KNUCKLE HEX NUT, 5/8-11 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 FEMALE GREASE FITTING NIPPLE, 1/8X2 HEX NUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X5-3/4 BASE END STEER CYLINDER PIN HEX SOCKET PIPE PLUG, 1/8 KING PIN SHIM, (see note #1) KING PIN SHIM, (see note #1) STEERING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LH TUBE SUPPORT RH TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 SOCKET HD CAPSCREW, 5/8-11X8, GR8 HEX LOCKNUT, 5/8, (nylok)
544D
REV
I
29
SECTION 1 - FRAME AND ATTACHING PARTS
30
ITEM 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 102 103 104 105 K1
PART NUMBER Kit 8050001 88671001 91406021 86681572 83201006 91043222 88551154 88212285 91403145 91403033 88671001 91081177 90020247 88521020 91161068 91161067 91161066 14404793 4711600 14404595 14404082 14404102 91163019 91403354 91403355 91551039 14404978 91415039
QTY 1 2 2 1 12 12 4 2 2 2 2 1 1 1 1 AR AR AR AR 4 AR AR AR 2 2 1 1 AR 1
K2
91415040
1
K3 K4
91555032 91555031
AR AR
DESCRIPTION LH KNUCKLE SELF-ALIGNING BUSHING, (tie rod) STRAIGHT LUBE FITTING, 1/8 TIE ROD WELDMENT, (includes items 47 & 48) HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2 12 POINT SCREW, 3/4-10X2 LOCKWASHER, 3/4, (hi-collar) SOCKET HD CAPSCREW, 3/4-10X5, GR8 WIPER SEAL PIVOT TUBE BUSHING LUBE FITTING - STRAIGHT, 1/8, (rear) REAR AXLE PIN HEX HD CAPSCREW, 1-1/4-7X6 LOCKNUT, 1-1/4-7 SHIM, (0.135 thick) SHIM, (0.100 thick) SHIM, (0.060 thick) UNION 76 MEGAPLEX GREASE PLAIN WASHER, 3/8 MYSTIK TETRIMOLY GREASE LOCTITE PIPE SEALANT LOCTITE 277 BUSHING BUSHING BUSHING BUSHING LOCTITE 641 STEERING KNUCKLE KIT, (includes items 2 thru 5, 13 thru 17, 19 thru 25, 44, 45, 53 & 54) STEERING CYLINDER PIN KIT, (includes one each of items 1 thru 8, one kit needed for each side) RH KNUCKLE KIT, (includes items 8, 30 & 102 thru 105) LH KNUCKLE KIT, (includes items 8, 46 & 102 thru 105)
544D
REV
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-6. FRONT AXLE MOUNTING (SN 0355001 through 0455362)
32
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-6. FRONT AXLE MOUNTING (SN 0355001 through 0455362) ITEM 1 2 3 4 5 6 7
91364001
PART NUMBER 14404793 91081176 90205891 91031014 83201172 88521016 91083480
QTY AR Ref 1 2 2 1 1 1
DESCRIPTION UNION 76 MEGAPLEX GREASE FRONT AXLE ASSY, (See DRIVE TRAIN SECTION for Breakdown) FRONT SWAY PIN SPACER SHIM WASHER HEX HD CAPSCREW, 1-8 x 5, GR8 HEX LOCK NUT, 1-8 SHIM WASHER
544D
REV
33
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-7. FRONT AXLE MOUNTING (SN 0160000192 to Present)
34
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-7. FRONT AXLE MOUNTING (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 7 17
91364001
PART NUMBER 3423248 90205891 91031014 83201172 88521016 91083480 14404793
QTY Ref 1 AR AR 1 1 AR AR
DESCRIPTION FRONT AXLE ASSY, (See DRIVE TRAIN SECTION for Breakdown) FRONT SWAY PIN SPACER SHIM WASHER HEX HD CAPSCREW, 1-8X5, GR8 HEX LOCKNUT, 1-8 SHIM WASHER UNION 76 MEGAPLEX GREASE
544D
REV
35
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-8. OUTRIGGER MOUNTING (Prior to SN 0160015062)
36
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-8. OUTRIGGER MOUNTING (Prior to SN 0160015062) ITEM 1 2
PART NUMBER 88671001
QTY 4 Ref
3 4 5 6 7
88211083 91161080 3300143 91161069
2 2 4 2 Ref
8 9 10 11 12 13
91166008 91166011 88201065 83793054 91161016 91081313
2 2 4 2 2 2
14 15 16
88551013 91163014
4 4 Ref
91364001
DESCRIPTION STRAIGHT LUBE FITTING, 1/8 OUTRIGGER CYLINDER VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8 SHOE PIN HEX LOCKNUT, 3/8-16 ARM PIN OUTRIGGER CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ARM WELDMENT OUTRIGGER SHOE HEX HD CAPSCREW, 1/2-13X1, GR5 HEX HD CAPSCREW, 3/8-16X4-1/4 OUTRIGGER CYLINDER PIN KEEPER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LOCKWASHER, 1/2 BUSHING ADAPTOR, (includes o-ring), (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
37
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-9. OUTRIGGER MOUNTING (SN 0160015062 to Present)
38
544D
91364001
SECTION 1 - FRAME AND ATTACHING PARTS FIGURE 1-9. OUTRIGGER MOUNTING (SN 0160015062 to Present) ITEM
PART NUMBER
2 3 4
91566050 91566051
QTY Ref 2 2 Ref
4
Ref
4
Ref
5 6 7 8 9 10 11 12 13 14 15 16 17
91364001
91163014 91563197 91563198 91563199 91081313 0641634 0641808 3300143 3931672 4761800 2160002 0100011
4 2 2 2 2 2 4 4 2 4 4 AR Ref
DESCRIPTION OUTRIGGER INSTALLATION, (includes all items) ARM WELDMENT OUTRIGGER HOSE OUTRIGGER CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) OUTRIGGER VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) OUTRIGGER CYLINDER AND VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BUSHING OUTRIGGER CYLINDER PIN ARM PIN SHOE PIN KEEPER HEX HD CAPSCREW, 3/8-16X4-1/4, GR5 HEX HD CAPSCREW, 1/2-13X1, GR5 HEX LOCKNUT, 3/8-16 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8 LOCKWASHER, 1/2 STRAIGHT LUBE FITTING, 1/8 LOCTITE 242 HOSE ASSY, (not shown), (See HYDRAULIC CIRCUITS SECTION for Breakdown)
544D
REV
39
SECTION 2 - BOOM
SECTION 2 - BOOM
91364001
544D
41
SECTION 2 - BOOM FIGURE 2-1. FIRST BOOM SECTION
42
544D
91364001
SECTION 2 - BOOM FIGURE 2-1. FIRST BOOM SECTION ITEM 1 2
PART NUMBER 91166014 88201066
QTY 1 2
2
0651618
2
3 4
88551013 88201536
2 2
4
0651612
2
5 6 6 6 7
90027470 0651606 0651605 0651607 88201537
10 8 AR AR AR
7
0651614
AR
8 9 10 11 12 13 14 15 15 16 17 18
91361048 91031236 91033186 91161171 91033189 1001117653 91161183 91361050 91161184 91161167 90027471 88201570
6 6 4 2 2 2 2 2 2 2 AR 6
18
0651820
6
18
0651822
AR
19 20 21 21 22 22
91141301 88671001 91141122 3423247 83481645 88212287
2 2 1 1 1 1
23 23 24
88521010 8310067 88561111
1 1 2
91364001
DESCRIPTION FIRST BOOM SECTION HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2.25, LG (SN 0160012437 to Present) LOCKWASHER, 1/2 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X1.5, LG (SN 0160012437 to Present) HARDENED WASHER, 3/8 HEX HD CAPSCREW, 3/8-24X3/4, GR5 HEX HD CAPSCREW, 0.375-24X0.62, LG HEX HD CAPSCREW, 0.375-24X0.88, LG HEX HD CAPSCREW, 3/8-24X1-3/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X1.75, LG (SN 0160012437 to Present) SHIM SPACER BEARING PAD BEARING PAD SUPPORT BEARING PAD BEARING PAD SPACER SHIM (Prior to SN 0160012437) SHIM (SN 0160012437 to Present) BEARING PAD SUPPORT HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X2-1/2, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.5-20 X 2.5, LG (SN 0160012437 to Present) HEX HD CAPSCREW, 0.5-20 X 2.75, LG (SN 0160012437 to Present) BUSHING LUBE FITTING BOOM BASE PIN (Prior to SN 0160018546) BOOM BASE PIN (SN 0160018546 to Present) HEX HD CAPSCREW, 5/8-11X6, GR8 (Prior to SN 0160018546) HEX HD CAPSCREW, 3/4-16X6, GR8 (SN 0160018546 to Present) HEX NUT, 5/8-11 (Prior to SN 0160018546) HEX LOCKNUT, 3/4-10 (SN 0160018546 to Present) FLAT WASHER, 1/2
544D
REV
43
SECTION 2 - BOOM FIGURE 2-2. SECOND BOOM SECTION
44
544D
91364001
SECTION 2 - BOOM FIGURE 2-2. SECOND BOOM SECTION ITEM 1 2 3 4 5 6 7
PART NUMBER 91166015 91033189 91031236 91361048 91161170 90027470 88201539
QTY 1 2 8 6 2 20 4
7
0651618
AR
8 9
88551013 88201066
2 2
9
0651620
AR
10 11 12
91161168 90027473 88201108
1 2 2
12
0642210
2
13 14 14 14 14 15 16 17 18 19 20 20 20 21 22 23 24 25 25
90027471 0651812 0651816 0651808 0651806 91141302 91141303 1001117652 91033186 90205870 0651606 0651605 0651607 1001117653 91161183 91161184 88201564 88201538 0651616
18 8 AR AR 1 2 2 2 4 2 10 AR AR 2 2 2 2 2 2
26 27 28 29 30 31
91163214 91511094 91121082 88561111 88671027 91161248
2 2 4 2 6 2
31
91361045
2
31
91361044
2
91364001
DESCRIPTION SECOND BOOM SECTION BEARING PAD SPACER SHIM BEARING PAD SUPPORT HARDENED WASHER, 3/8 HEX HD CAPSCREW, 3/8-24X2-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2.25, LG (SN 0160012437 to Present) LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2.25, LG (SN 0160012437 to Present) BEARING PAD SUPPORT HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.75-10X1.25, LG (SN 0160012437 to Present) HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5 HEX HD CAPSCREW, 500-20X2.00, LG HEX HD CAPSCREW, 500-20X1.00, LG HEX HD CAPSCREW, 500-20X0.75, LG SHIM SPACER BEARING PAD BEARING PAD SHIM HEX HD CAPSCREW, 3/8-24X3/4, GR5 HEX HD CAPSCREW, 0.375-24X0.62, LG HEX HD CAPSCREW, 0.375-24X0.88, LG BEARING PAD SPACER SHIM HEX HD CAPSCREW, 1/2-20X1, GR5 HEX HD CAPSCREW, 3/8-24X2, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2, LG (SN 0160012437 to Present) BEARING PAD SPACER SHIM FLAT WASHER, 1/2 GREASE FITTING, 90 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft) (Prior to SN 0160012437) HOLLOW HEX HD CAPSCREW, 0.375-24X0.875, (torque to 20-25 ft lbs) (SN 0160012437 to Present) HOLLOW HEX HD CAPSCREW, 0.375-24X0.625, (torque to 20-25 lb-ft) (SN 0160012437 to Present)
544D
REV
45
SECTION 2 - BOOM
46
ITEM 32
PART NUMBER 91161222
QTY 2
33 34
91163188 91161278
2 2
34
91361046
2
DESCRIPTION HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 20-25 lbft) BEARING PAD HOLLOW HEX HD CAPSCREW, 3/8-24X2, (torque 20-25 lb-ft) (Prior to SN 0160012437) HOLLOW HEX HD CAPSCREW, 0.375-24X2.25, (torque 20-25 lbft) (SN 0160012437 to Present)
544D
REV
91364001
SECTION 2 - BOOM FIGURE 2-3. THIRD BOOM SECTION
48
544D
91364001
SECTION 2 - BOOM FIGURE 2-3. THIRD BOOM SECTION ITEM 1 2 3 3
PART NUMBER 91166016 91161169 88201093 0642008
QTY 1 1 2 2
4 5 5 5 5
77141077 88201564 0651816 0651808 0651806
2 6 AR AR 1
6 7 8 9 10
90027471 91141302 91141303 1001117652 88201539
AR 6 6 6 2
10
0651618
AR
11
88201066
2
11
0651620
AR
12 13 14 15 16 17 18 19 20 20 20 21 21 22 22 22 22 23
90027470 88551013 91161170 91361048 91031236 91033189 91033186 91163188 0651606 0651605 0651607 0651814 0651810 88201565 0651808 0651810 0651806 91161277
AR 2 2 8 8 2 4 2 10 AR AR 6 6 2 2 2 2 2
23
91361047
2
24 25 26
88561111 88671027 91161248
3 6 2
26
91361045
2
27
91161221
2
91364001
DESCRIPTION THIRD BOOM SECTION BEARING PAD SUPPORT HEX HD CAPSCREW, 5/8-11X1, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.625-11X1.00, LG (SN 0160012437 to Present) HARDENED WASHER, 5/8 HEX HD CAPSCREW, 1/2-20X1, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 500-20X2, LG (SN 0160012437 to Present) HEX HD CAPSCREW, 500-20X1, LG (SN 0160012437 to Present) HEX HD CAPSCREW, 500-20X0.75, LG (SN 0160012437 to Present) HARDENED WASHER, 1/2 SHIM SPACER BEARING PAD HEX HD CAPSCREW, 3/8-24X2-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2.25, LG (SN 0160012437 to Present) HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 (Prior to SN 0160012437) HEX HD CAPSCREW, 0.375-24X2.25, LG (SN 0160012437 to Present) HARDENED WASHER, 3/8 LOCKWASHER, 1/2 BEARING PAD SUPPORT SHIM SPACER BEARING PAD BEARING PAD BEARING PAD HEX HD CAPSCREW, 3/8-24X3/4, GR5 HEX HD CAPSCREW, 0.375-24X0.62, LG HEX HD CAPSCREW, 0.375-24X0.88, LG HEX HD CAPSCREW, 1/2-20X1-3/4, GR5 HEX HD CAPSCREW, 0.50-20 X 1.50, LG HEX HD CAPSCREW, 1/2-20X1-1/4, GR5 HEX HD CAPSCREW, 1/2-20X1 HEX HD CAPSCREW, 1/2-20X1-1/4 HEX HD CAPSCREW, 1/2-20X3/4 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 20-25 lb-ft) (Prior to SN 0160012437) HOLLOW HEX HD CAPSCREW, 0.50-20X1.50, (torque to 20-25 lbft) (SN 0160012437 to Present) FLAT WASHER, 1/2 GREASE FITTING, 90 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft) (Prior to SN 0160012437) HOLLOW HEX HD CAPSCREW, 0.375-24X0.875, (torque to 20-25 ft lbs) (SN 0160012437 to Present) HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 20-25 lbft)
544D
REV
49
SECTION 2 - BOOM ITEM 27
50
PART NUMBER 91361047
QTY 2
DESCRIPTION HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 20-25 lbft)
544D
REV
91364001
SECTION 2 - BOOM FIGURE 2-4. FOURTH BOOM SECTION
52
544D
91364001
SECTION 2 - BOOM FIGURE 2-4. FOURTH BOOM SECTION ITEM 1 1 2 3 4 5 6 6 6 6 7
PART NUMBER 91166017 1001099331 1001117652 91141303 91141302 90027471 0651814 0651816 0651808 0651806 91161221
QTY 1 1 4 4 8 AR 6 AR AR 1 2
8 9
88671027 91161248
4 2
9
91361045
2
9 10 11 11 11 12 13 14 15 15 16 17 18
91361044 90027470 0651606 0651605 0651607 91361048 91031236 91163188 0651812 0651810 72088049 86881276 91161274
AR AR 10 AR AR 2 2 2 2 2 12 in 2 2
19 20 21 22 23 24
88671018 86881273 91166065 91166039 4761600 0641606
2 2 2 1 2 2
91364001
DESCRIPTION FOURTH BOOM SECTION (Prior to SN 0160037689) FOURTH BOOM SECTION (SN 0160037689 to Present) BEARING PAD SPACER SHIM HARDENED WASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft) HEX HD CAPSCREW, 500-20X2.00, LG HEX HD CAPSCREW, 500-20X1.00, LG HEX HD CAPSCREW, 500-20X0.750, LG HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 20-25 lbft) GREASE FITTING, 90 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft) (Prior to SN 0160012437) HOLLOW HEX HD CAPSCREW, 0.375-24X0.875, (torque to 20-25 ft lbs) (SN 0160012437 to Present) HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft) HARDENED WASHER, 3/8 HEX HD CAPSCREW, 3/8-24X3/4, GR5 HEX HD CAPSCREW, 0.375-24X0.62, LG HEX HD CAPSCREW, 0.375-24X0.88, LG SHIM SPACER BEARING PAD HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-87 ft lbs) HEX HD CAPSCREW, 0.5-20X1.5, LG NYLON TUBE, 1/4 IN OD ELBOW, 90 HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 20-25 lbft) LUBE FITTING, 45, 1/8 STRAIGHT THREAD CONNECTOR BRACKET BRACKET ASSY LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X3/4
544D
REV
53
SECTION 2 - BOOM FIGURE 2-5. EXTENSION CHAINS
54
544D
91364001
SECTION 2 - BOOM FIGURE 2-5. EXTENSION CHAINS ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10 11
88501314 91161218 91163163 91166044 1360296 88581112 91413122 91163036 91165022
6 3 3 1 3 12 6 3 3 Ref
12 13 14 15 16 17 18 19 20 21 22 22 22 22 23
88501414 1360297 91166045 91161266 91081313 4761800 88201065 88671001 91163204 86921268 91041451 91041450 91041449 91041596
6 3 1 1 2 4 4 2 3 6 6 AR AR AR Ref
24 25 26
91166025 91161267
1 1 Ref
27 101 151
91364001
Ref 8522012 88581157
AR 2
DESCRIPTION FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown) HEX NUT, 7/8-14, (torque to 100 lb-ft) SPECIAL WASHER SPRING CHAIN ANCHOR CHAIN CLEVIS RETAINING RING, 3/8 CHAIN PIN CHAIN, 193 IN CHAIN ROLLER, (includes items 20 & 21) SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown) JAM NUT, (torque to 100 lb-ft) CHAIN CLEVIS ROLLER BRACKET CHAIN SHEAVE PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 GREASE FITTING BUSHING SEAL THRUST WASHER, (0.106 in thick) THRUST WASHER, (0.0478 in thick) THRUST WASHER, (0.060 in thick) THRUST WASHER, (0.0359 in thick) THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown) ROLLER BRACKET CHAIN SHEAVE PIN FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown) BOOM HYD SUB ASSY, (See HYDRAULIC CIRCUITS SECTION for Breakdown) ANTI-SEIZE LUBE, (not shown) RETAINING RING, (not shown)
544D
REV
55
SECTION 2 - BOOM FIGURE 2-6. RETRACTION CHAINS
56
544D
91364001
SECTION 2 - BOOM FIGURE 2-6. RETRACTION CHAINS ITEM 1 2 3 4
PART NUMBER 88501412 88501312 90027473
QTY 1 3 2 Ref
5 6 7 8 9 10 11 12
1360293 91163037 91413129 88681344 91166027 88501414 88501314
1 1 2 2 1 1 3 Ref
13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 25 26
1360297 91163036 91413122 91081313 4761800 88201065 88671001 91161267 91166026 91165022 91163204 86921268 91041451 91041450 91041449 91041596
1 1 2 2 4 4 2 2 1 2 2 4 4 AR AR AR Ref
27 28 29 30
91166022 1360292 91161214 83201061
1 1 1 8
30
0682214
8
31 32 33 34
90027473 91161212 91163162
8 1 1 Ref
35 36 37 38 39 40 41
1360296 91161213 91161211 91163161 91033187 88201536 90027470
1 1 1 1 1 2 AR
91364001
DESCRIPTION HEX JAM NUT, 3/4-16, (torque to 100 lb-ft) HEX NUT, 3/4-16, (torque to 100 lb-ft) HARDENED WASHER, 3/4 FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown) CHAIN CLEVIS CHAIN, 167-1/4 IN CHAIN PIN SNAP RING,.312 SHAFT DIA ANCHOR BRACKET HEX JAM NUT, 7/8-14, (torque to 100 lb-ft) HEX NUT, 7/8-14, (torque to 100 lb-ft) THIRD BOOM SECTION, (See THIRD BOOM SECTION for Breakdown) CHAIN CLEVIS CHAIN, 193 IN CHAIN PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 GREASE FITTING CHAIN SHEAVE PIN ROLLER BRACKET CHAIN ROLLER, (includes items 23 & 24) BUSHING SEAL THRUST WASHER THRUST WASHER THRUST WASHER THRUST WASHER SECOND BOOM SECTION, (See SECOND BOOM SECTION for Breakdown) ROLLER BRACKET CHAIN CLEVIS STOP BAR HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft) (Prior to SN 0160012437) HEX HD CAPSCREW, 0.750-10X1.750, LG (SN 0160012437 to Present) HARDENED WASHER, 3/4 CABLE ADJUSTMENT BLOCK SPRING FIRST BOOM SECTION, (See FIRST BOOM SECTION for Breakdown) CHAIN CLEVIS STOP BAR CABLE ADJUSTMENT BLOCK SPRING BEARING PAD HEX HD CAPSCREW, 3/8-24X1-1/2, GR5 HARDENED WASHER, 3/8
544D
REV
57
SECTION 2 - BOOM ITEM 42 101 151 152
58
PART NUMBER 88581112 8522012 91161180 88581157
QTY 4 AR 1 2
DESCRIPTION RETAINING RING, 3/8 ANTI-SEIZE LUBE, (not shown) KEEPER PLATE RETAINING RING, (not shown)
544D
REV
91364001
SECTION 2 - BOOM FIGURE 2-7. QUICK SWITCH ASSEMBLY (Prior to SN 0160037689)
60
544D
91364001
SECTION 2 - BOOM FIGURE 2-7. QUICK SWITCH ASSEMBLY (Prior to SN 0160037689) ITEM
PART NUMBER 91085091 91086152 91086151 90207902 91033038 3440832 88671008
QTY 1 1 1 1 1 1 1 Ref
8 9 10 11
91363085 91121308 91041365 91121309
2 1 1 1
12 13 14 15 16 17
91166062 83201123 4712000 4711800 88301193 88561105
1 2 2 2 1 1
1 2 3 4 5 6 7
91364001
DESCRIPTION QUICK SWITCH ASSY, (includes items 1 thru 6, 16 & 17) QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 5 IN LONG, SIZE 12 ROLL PIN, 1/4X2 STRAIGHT LUBE FITTING, 1/4-28 FOURTH BOOM SECTION, (includes item 8), (See FOURTH BOOM SECTION for Breakdown) BUSHING HEX HD CAPSCREW, 5/8-11X5, L-9 PIN HEX LOCKNUT, 5/8-11, L-9, (torque to 185-200 lb-ft, do not substitute lesser grade hardware for L-9 parts) TILT CYLINDER PIN HEX HD CAPSCREW, 1/2-13X1, GR5, (nylok) FLAT WASHER, 5/8, L-9 FLAT WASHER, 1/2 ROUND HD MACHINE SCREW, #10-32X1/2 FLAT WASHER, #10
544D
REV C
61
SECTION 2 - BOOM FIGURE 2-8. QUICK SWITCH ASSEMBLY (SN 0160037689 to Present)
62
544D
91364001
SECTION 2 - BOOM FIGURE 2-8. QUICK SWITCH ASSEMBLY (SN 0160037689 to Present) ITEM 3
PART NUMBER
71 103 113 114 115 115 115 116 116 116 116 120 121 122 301 302 304
91364001
QTY Ref Ref
8310067 2160002 1001098383 1001098233 8307916 8307917 1001098492 8307904 8310093 8307918 0682244 4740003 0641808 1001100755 1001143692 1001105441
1 2 1 1 AR AR 1 AR AR AR 1 1 1 1 1 1
DESCRIPTION FOURTH BOOM SECTION, (See FOURTH BOOM SECTION for Breakdown) TILT CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LOCKNUT, 3/4-10 STRAIGHT GREASE FITTING QUICK SWITCH COUPLING ASSY, (includes items 301 thru 304) PIVOT PIN WASHER, SHIM, (not shown) WASHER, SHIM, (not shown) PIN WELDMENT WASHER, SHIM, (not shown) WASHER, SHIM, (not shown) WASHER, SHIM, (not shown) HEX HD CAPSCREW, 3/4-10X5-1/2, GR8 WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 QUICK SWITCH COUPLER POPPIN PIN ASSY QUICK SWITCH LOCK PIN
544D
REV
D
63
SECTION 3 - ATTACHMENTS
SECTION 3 - ATTACHMENTS
91364001
544D
65
SECTION 3 - ATTACHMENTS FIGURE 3-1. BUCKETS
66
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-1. BUCKETS ITEM 1 1 1 1 1 1 1 2
91364001
PART NUMBER 90455049 1001100822 90555020 90453039 1001100823 1001100824 91123115 N.S.S.
QTY 1 1 1 1 1 1 1 1
DESCRIPTION 60 IN BUCKET, 3/4³ YARD (Prior to SN 0160037689) 72 IN BUCKET, 1.0³ YARD (SN 0160037689 to Present) 74 IN BUCKET, 1-1/4³ YARD (Prior to SN 0160037689) 74 IN BUCKET, 2.0³ YARD (Prior to SN 0160037689) 96 IN BUCKET, 1.5³ YARD (SN 0160037689 to Present) 102 IN BUCKET, 2.0³ YARD (SN 0160037689 to Present) CONCRETE HOPPER, 3/4³ YARD (Prior to SN 0160037689) S/N PLATE
544D
REV D B D B B B C
67
SECTION 3 - ATTACHMENTS FIGURE 3-2. TILT CARRIAGE (Prior to SN 0160023515)
68
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-2. TILT CARRIAGE (Prior to SN 0160023515) ITEM
1 2 3 4 5 5 5 6 7 8
91364001
PART NUMBER 90455051 90455052 90555008 N.S.S. 88201105 90200003 88521310 90451058 90402478 90551013 N.S.S. 88341022
QTY 1 1 1 1 2 2 2 1 1 1 1 4 Ref
DESCRIPTION 48 IN CARRIAGE ASSY, (includes items 1 thru 7) 66 IN CARRIAGE ASSY, (includes items 1 thru 7) 72 IN CARRIAGE ASSY, (includes items 1 thru 7) CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN, (48 in carriage) FORK PIN, (66 in carriage) FORK PIN, (72 in carriage) S/N PLATE DRIVE SCREW, #10X3/8 FORKS, (See FORKS SECTION for Breakdown)
544D
REV H G G
69
SECTION 3 - ATTACHMENTS FIGURE 3-3. TILT CARRIAGE (SN 0160023515 to Present)
70
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-3. TILT CARRIAGE (SN 0160023515 to Present) ITEM
1 2 3 4 4 4 5 6
91364001
PART NUMBER 1170020
QTY 1
1170021
1
1170023
1
1170024
1
1170026
1
1170027
NLA
1001132514
1
0642032 N.S.S. 3300240 3423275 3423242 3423276 90200003 N.S.S.
2 1 2 1 1 1 2 1
DESCRIPTION 50 IN TILT CARRIAGE, (includes all items) (Prior to SN 0160037689) 50 IN TILT CARRIAGE, (includes all items) (SN 0160037689 to Present) 60 IN TILT CARRIAGE, (includes all items) (Prior to SN 0160037689) 60 IN TILT CARRIAGE, (includes all items) (SN 0160037689 to Present) 72 IN TILT CARRIAGE, (includes all items) (Prior to SN 0160037689) 72 IN TILT CARRIAGE, (includes all items), (no longer available, use 1001132514 for service) (SN 0160037689 to Present) 72 IN TILT CARRIAGE, (includes all items) (SN 0160037689 to Present) HEX HD CAPSCREW, 5/8-11X4, GR5 TILT CARRIAGE LOCKNUT, 5/8-11 50 IN FORK PIN 60 IN FORK PIN 72 IN FORK PIN COLLAR S/N PLATE
544D
REV C D C D C E A
71
SECTION 3 - ATTACHMENTS FIGURE 3-4. TRUSS BOOM (Prior to SN 0160037689)
72
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-4. TRUSS BOOM (Prior to SN 0160037689) ITEM 1 2 2 3 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
91364001
PART NUMBER 90455011 N.S.S. 90453040 91164440 90451047 90451053 90453041 N.S.S. N.S.S. N.S.S. 90402948 88671001 88201073 88501008 90602905 90602904 90403437 88201036 88501006 90207884 88201021 88501005 88201035 88501106 N.S.S.
QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 8 8 2 8 8 2 2 1
DESCRIPTION 10 FT TRUSS BOOM, (includes all items) TRUSS BOOM WELDMENT SWIVEL HOOK SAFETY LATCH KIT SPACER HANGER SHACKLE, (includes attachment hardware) BOLT NUT COTTER PIN PIN STRAIGHT LUBE FITTING, 1/8 HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 SLIDER BRACKET SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 S/N PLATE
544D
REV K
73
SECTION 3 - ATTACHMENTS FIGURE 3-5. TRUSS BOOM (SN 0160037689 to Present)
74
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-5. TRUSS BOOM (SN 0160037689 to Present) ITEM
1 2 3
91364001
PART NUMBER 1001099902 1001099901 4110422 N.S.S. N.S.S.
QTY 1 1 2 1 1
DESCRIPTION 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) DANGER SWINGING LOADS DECAL S/N PLATE TRUSS BOOM
544D
REV A A
75
SECTION 3 - ATTACHMENTS FIGURE 3-6. TRUSS BOOM WITH WINCH (Prior to SN 0160037689)
76
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-6. TRUSS BOOM WITH WINCH (Prior to SN 0160037689) ITEM 1 2 3 4 5 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 24 25 26 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
91364001
PART NUMBER 90455012 N.S.S.
88201027 88561108 88501005 83451104 1001094695 90205121 2220973 2220898 90207880 2220374 84717644 88661013 2220373
QTY 1 1 Ref 4 4 8 2 Ref 2 2 10 4 2 2 2 2 2 4 2 2 2
91163138 91403414 91043126 91163139 91403413 91043125 90403056 90402948 88201073 88501008 88671001 90207882 91403448 90026965 90028990 90602905 90602904 90403437 88201036 88501006 90207884 88201021 88201035 88501106 N.S.S. 88591206
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 8 8 2 8 2 2 1 4
88201096 88501010 88561113 90451047
DESCRIPTION 10 FT TRUSS BOOM ASSY WITH WINCH, (includes all items) TRUSS BOOM WELDMENT WINCH WITH MOTOR, (See OPTIONS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-3/4, GR5 HEX NUT, 5/8-11 FLAT WASHER, 5/8 SPACER CROSSOVER VALVE, (See OPTIONS SECTION for Breakdown) HEX HD CAPSCREW, 5/16-18X2-3/4, GR5 FLAT WASHER, 5/16 HEX NUT, 5/16-18 ADAPTER ADAPTER HOSE ASSY ELBOW, 90, (swivel nut) ADAPTER FLOW LIMITER ADAPTER, (includes item 46) HOSE ASSY MALE CONNECTOR, 1/2X1/2-01, (Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present), (includes 8859-1205 oring) MALE TIP COUPLER, (Prior to SN 2005283-01) MALE TIP COUPLER, (SN 2005283-01 to Present) DUST CAP FEMALE COUPLER, (Prior to SN 2005283-01) FEMALE COUPLER, (SN 2005283-01 to Present) DUST PLUG SHEAVE PIN HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 STRAIGHT LUBE FITTING, 1/8 WIRE ROPE, 3/8 IN DIAMETER SWIVEL HOOK THIMBLE WIRE ROPE CLIP SLIDER BRACKET SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 S/N PLATE O-RING
544D
REV Q
77
SECTION 3 - ATTACHMENTS FIGURE 3-7. TRUSS BOOM WITH WINCH (SN 0160037689 to Present)
78
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-7. TRUSS BOOM WITH WINCH (SN 0160037689 to Present) ITEM 1 2 3 4 4 5 6 6 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25
91364001
PART NUMBER 1001099351 N.S.S. 90554016 N.S.S. 70021349 90554042 70021921 N.S.S. 90554020 90554054 70021415 70021977 N.S.S. 7029692 90554062 70021342 90554076 70021978 70021979 N.S.S. N.S.S. N.S.S. 70021935 70022028 4110422 N.S.S. N.S.S. N.S.S.
QTY 1 1 1 1 4 4 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2
DESCRIPTION 12 FT TRUSS BOOM WITH WINCH, (includes all items) TRUSS BOOM FRAME USA DECAL S/N PLATE HEX HD CAPSCREW, 3/8X1 LOCKWASHER, 3/8 TRUSS BOOM WINCH MOTOR HEX HD CAPSCREW, 1/2X1.75 LOCKWASHER, 1/2 HEX NUT, 1/2 CONNECTOR HOSE ASSY, 3/8X32 ELBOW, 90 MALE QUICK COUPLER DUST CAP FEMALE QUICK COUPLER DUST COVER BALL SWIVEL WITH SAFETY HOOK SOCKET ASSY PIN COTTER PIN CLAMP PULLEY CABLE WARNING SWINGING LOADS DECAL PIN FLAT WASHER, 1 SNAP RING
544D
REV F
79
SECTION 3 - ATTACHMENTS FIGURE 3-8. 6 FT VERTICAL MAST (Prior to SN 0160037689)
80
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
81
SECTION 3 - ATTACHMENTS FIGURE 3-8. 6 FT VERTICAL MAST (Prior to SN 0160037689) ITEM
1 2 3 4 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 101 102 102 102 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119
82
PART NUMBER 90455035 90455037 N.S.S. N.S.S. 84717640 91163138 91403414 91043126 24431386 88201037 88561004 88661013 2220373 88661016 88661180 88501006 88551011 N.S.S. N.S.S. 90451039 91034372 91034373 91034374 91034375 91034376 91034377 91031271 90453030 91034431 91034394 00078041 91034404 00083046 91034423 91034422 91034393 91034373 91034372 91034421 91034420 91034419 8033686 91034424 91034417 8033693 8033690 8033691 8033692 91034392 91034428
QTY 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 2 1 4 1 2 2 6 AR 4 2 4 1 1 1 1 1 1 1 2 1 2 2 2 4 4 1 1 2 4 4 4 8 2 1
DESCRIPTION MAST ASSY, (48 in carriage), (includes all items) MAST ASSY, (66 in carriage), (includes all items) CARRIAGE, (includes items 301 thru 310) ADAPTER WELDMENT HOSE ASSY MALE HYDRAULIC COUPLING, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLING, (SN 2005283-01 to Present) DUST CAP CLAMP HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8 MALE ADAPTER, 1/2X1/2 TUBE ,(Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present), (includes o-ring) MALE CONNECTOR, 5/8X1/2 TUBE FEMALE ELBOW, 90, 1/2X1/2 TUBE HEX NUT, 3/8-16 LOCKWASHER, 3/8 S/N PLATE DRIVE SCREW, #10X3/8 STOP TUBE RETAINING RING CHAIN ROLLER LOAD ROLLER, (inside carriage frame) SHIM SIDE THRUST ROLLER, (small outside roller) SCREW GUSSET 6 FT MAST, (includes items 101 thru 125) OUTER RAIL ASSY CYLINDER ASSY, (3-5/8 OD) SEAL KIT CYLINDER ASSY, (3-3/4 OD), (includes items 201 thru 211) SEAL KIT, (includes items 206 thru 211) CYLINDER RETAINING RING ASSY NUT FREE LIFT CYLINDER HEAD CHAIN SHIEVE RETAINING RING GUARD LOCKWASHER SCREW LOCKWASHER SCREW CHAIN ASSY, (includes items 114 thru 118) NUT CHAIN ANCHOR CHAIN CONNECT PIN COTTER PIN CHAIN FLOW VALVE
544D
REV R R
B
91364001
SECTION 3 - ATTACHMENTS ITEM 120 121 122 123 124 125 126 201 202 203 204 205 206 207 208 209 210 211 301 302 302 303 304 305 306 307 308 309 310
91364001
PART NUMBER 91034427 91034426 91034429 91034430 91034433 91034434 91034418 91034405 91034408 91034409 91034407 91034406 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 91034410 91034432 91034376 8033698 8033686 91034413 91034377 91034414 91034415 91034416
QTY 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 2 2 2 2 2
DESCRIPTION FITTING TUBE RETAINING RING BOLT LOCKWASHER SCREW PLUG OUTER TUBE ASSY PISTON AND RAM ASSY GLAND NUT CHECK VALVE RETAINING RING WIPER U-CUP, (gland nut) BACK-UP RING, (gland nut) O-RING, (gland nut) U-CUP, (piston) WEAR RING CARRIAGE WELDMENT SHAFT, (48 in carriage) SHAFT, (66 in carriage) THRUST ROLLER NUT LOCKWASHER NUT FLAT HD SCREW GREASE FITTING BOLT END RING
544D
REV
83
SECTION 3 - ATTACHMENTS FIGURE 3-9. 48 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689)
84
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-9. 48 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 27 27 29 30 31 32 33 34 35 36 37 38 39 40 41
91364001
PART NUMBER 91085058 N.S.S. N.S.S. 91083248 3423263 90204007 91033186 91081577 91081594 90205870 91031236 88201535 88201534 91081313 88201065 88551013 88521016 88671022 88561109 88501016 05101441 91081622 84716434 2220603 88661010 2220372 91163138 91403414 91163139 91403413 N.S.S. 91043125 91043126 8760268
88201040 88551011 90451058 90200003 88201105 88521310 84521062 77143015
QTY Ref 1 1 Ref 1 2 1 2 1 1 AR 2 4 4 3 6 6 1 2 4 1 1 1 2 2 2 2 1 1 1 1 1 1 1 2 Ref 3 3 1 2 2 2 1 1
DESCRIPTION 48 IN SLOPE PILER CARRIAGE, (includes all items) CARRIAGE WELDMENT ADAPTER WELDMENT SWAY CYLINDER, (See OPTIONS SECTION for Breakdown) BUSHING PIN TUBE BEARING PAD TAP BOLT THRUST WASHER SHIM SPACER HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 HEX HD CAPSCREW, 3/8-24X1, GR5 KEEPER PLATE HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 HEX LOCKNUT, 1-8 LUBE FITTING, 90, 1/8 FLAT WASHER, 3/8 HEX NUT, 1-8 WASHER, 1-1/16 PIN HOSE ASSY ADAPTER ADAPTER, (Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present) MALE QUICK DISCONNECT, (Prior to SN 2005283-01) MALE QUICK DISCONNECT, (SN 2005283-01 to Present) FEMALE QUICK DISCONNECT, (Prior to SN 2005283-01) FEMALE QUICK DISCONNECT, (SN 2005283-01 to Present) S/N PLATE DUST PLUG DUST CAP ELBOW, 90, (swivel nut) DUAL P.O. CHECK VALVE, (See OPTIONS SECTION for Breakdown) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 SUPPORT CLAMP WHIZ-LOCKNUT, 3/8-16
544D
REV U
85
SECTION 3 - ATTACHMENTS FIGURE 3-10. 66 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689)
86
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-10. 66 IN SLOPE PILER CARRIAGE (Prior to SN 0160037689) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 27 27 29 30 31 32 33 34 35 36 37 38 39 40 41
91364001
PART NUMBER 91305016 N.S.S. N.S.S. 91083248 3423263 90204007 91033186 91081577 91081594 90205870 91031236 88201535 88201534 91081313 88201065 88551013 88521016 88671022 88561109 88501016 05101441 91081622 84716434 83661316 88661010 2220372 91163138 91403414 91163139 91403413 N.S.S. 91043125 91043126 8760268
88201040 88551011 91301083 90200003 88201105 88521310 84521062 77143015
QTY Ref 1 1 Ref 1 2 1 2 1 1 AR 2 4 4 3 6 6 1 2 4 1 1 1 2 2 2 2 1 1 1 1 1 1 1 2 Ref 3 3 1 2 2 2 1 1
DESCRIPTION 66 IN SLOPE PILER CARRIAGE, (includes all items) CARRIAGE WELDMENT ADAPTER WELDMENT SWAY CYLINDER, (See OPTIONS SECTION for Breakdown) BUSHING PIN TUBE BEARING PAD TAP BOLT THRUST WASHER SHIM SPACER HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 HEX HD CAPSCREW, 3/8-24X1, GR5 KEEPER PLATE HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 HEX LOCKNUT, 1-8 LUBE FITTING, 90, 1/8 FLAT WASHER, 3/8 HEX NUT, 1-8 WASHER, 1-1/16 PIN HOSE ASSY CONNECTOR CONNECTOR, (Prior to SN 2005283-01) CONNECTOR, (SN 2005283-01 to Present) MALE QUICK DISCONNECT, (Prior to SN 2005283-01) MALE QUICK DISCONNECT, (SN 2005283-01 to Present) FEMALE QUICK DISCONNECT, (Prior to SN 2005283-01) FEMALE QUICK DISCONNECT, (SN 2005283-01 to Present) S/N PLATE DUST PLUG DUST CAP ELBOW, 90, (swivel nut) DUAL P.O. CHECK VALVE, (See OPTIONS SECTION for Breakdown) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 SUPPORT CLAMP WHIZ-LOCKNUT, 3/8-16
544D
REV U
87
SECTION 3 - ATTACHMENTS FIGURE 3-11. 100, SWING FORK (Prior to SN 0160037689)
88
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-11. 100, SWING FORK (Prior to SN 0160037689) ITEM 1 2 2 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
91364001
PART NUMBER 90455044 91043126 91163138 91403414 88661013 2220373
QTY 1 1 1 1 2 2
91043125 91163139 91403413 84718067 91411073 83201024 91083249 77133140 77133177 91041324 88671008 91041325 88671022 91041327 91041322 83201026
1 1 1 2 2 4 1 1 1 2 2 2 2 2 2 4 Ref 6 2 2 4 1 2 1 2 2 6 1 4 1 2 24 in 2 2 1 1 2 1 2 2 2 2 4
8760268 2220372 91041326 88581136 N.S.S. 90200003 90551013 88201105 88521310 91041356 N.S.S. N.S.S. N.S.S. 91033039 91033038 88631449 91141350 91146053 91146054 91043221 91043186 88561002 88201008 90204097 2220501 N.S.S.
DESCRIPTION 100, SWING FORK ASSY, (includes all items) DUST CAP MALE QUICK DISCONNECT, (Prior to SN 2005283-01) MALE QUICK DISCONNECT, (SN 2005283-01 to Present) MALE ADAPTER, 1/2X1/2 TUBE, (Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present), (includes 88591205 oring) DUST CAP FEMALE QUICK DISCONNECT, (Prior to SN 2005283-01) FEMALE QUICK DISCONNECT, (SN 2005283-01 to Present) HOSE ASSY LOCKING PLATE HEX HD CAPSCREW, 3/8-16X1, SELF-LOCKING, GR8, (nylok) CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16X1-3/8 PIVOT PIN STRAIGHT LUBE FITTING, 1/4-28 PIVOT PIN LUBE FITTING, 90 BUSHING LOCKING PLATE HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 SWING CYLINDER, (See OPTIONS SECTION for Breakdown) ELBOW, 90, (swivel nut) ADAPTER, (includes item 48) PIVOT PIN RETAINING RING CARRIAGE WELDMENT COLLAR FORK PIN HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT SPACER PIVOT WELDMENT DRIVE SCREW S/N PLATE CHAIN CONNECTOR CHAIN ROLL PIN, 1/8X1-1/2 PIN LH SUPPORT BRACKET RH SUPPORT BRACKET DETENT PIN DOUBLE PILOT CHECK VALVE FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 HOSE ASSY ELBOW, 45, (includes item 45) O-RING
544D
REV Q
89
SECTION 3 - ATTACHMENTS ITEM 46 47 48 49 50 51 52
90
PART NUMBER 77133201 91041361 N.S.S. 91041362 2220899 91143282 8765204
QTY 2 2 2 2 2 2 2
DESCRIPTION HOSE ASSY FITTING O-RING ORIFICE FITTING TEE FITTING, (includes item 45) PINCH POINT DECAL ELBOW, 90, (swivel nut)
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-12. QUICK HOOK ASSEMBLY (Prior to SN 0160037689)
92
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-12. QUICK HOOK ASSEMBLY (Prior to SN 0160037689) ITEM 1 2 3 4 5 6 7 8 9 10 12 13 13
PART NUMBER 91085056 88551011 88201034 88671001 91081574 88631343 91081573 91083368 91083367 N.S.S. N.S.S. 90205126 77363079 2220373
QTY Ref 8 8 2 1 2 1 1 1 1 1 2 2 2
14 15 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
91043125 91163139 91403413 91043126 91163138 91403414 77133136 77133137 88201023 77133270 88561002 88201005 91143276 91143275 88661110 90029999 90201443 91143277 91081737 91063040 91063039 88201006
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 4
91364001
DESCRIPTION QUICK HOOK ASSY, (includes all items) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X7/8, GR5 STRAIGHT LUBE FITTING, 1/8 PIN COTTER PIN ROLLER WIRE ROPE, (7/16 in Dia) WINCH QUICK HOOK WELDMENT S/N PLATE HOSE ASSY STRAIGHT THREAD CONNECTOR, (Prior to SN 2005283-01) CONNECTOR, (SN 2005283-01 to Present), (includes 88591205 o-ring) DUST CAP FEMALE HYDRAULIC COUPLING, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLING, (SN 2005283-01 to Present) DUST CAP MALE HYDRAULIC COUPLING, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLING, (SN 2005283-01 to Present) STAUFF CLAMP SET STAUFF COVER PLATE HEX BOLT STAUFF CLAMP SET STAUFF COVER PLATE HEX BOLT TUBE ASSY TUBE ASSY MALE ELBOW, 90, 3/8X1/2 TUBE WIRE ROPE CLAMP, 7/16 HOOK AND BALL L-HandLE WEDGE CLAMP SET COVER PLATE HEX BOLT
544D
REV J
93
SECTION 3 - ATTACHMENTS FIGURE 3-13. FORK MOUNTED LIFTING HOOK
94
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-13. FORK MOUNTED LIFTING HOOK ITEM 1 2 3 4 5 6 7
91364001
PART NUMBER 91565094 7029520 1001093171 70020555 90554080 7029521 90554080 N.S.S.
QTY 1 2 2 1 1 1 1 1
DESCRIPTION FORK MOUNTED LIFTING HOOK, (includes all items) HAIRPIN CLIP PIN SPRING BUSHING SLING HOOK CHAIN SHACKLE, 12,000LB LIFTING HOOK S/N PLATE
544D
REV F
95
SECTION 3 - ATTACHMENTS FIGURE 3-14. 6 FT SWING MAST WITH SIDE SHIFT (Prior to SN 0160037689)
96
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
97
SECTION 3 - ATTACHMENTS FIGURE 3-14. 6 FT SWING MAST WITH SIDE SHIFT (Prior to SN 0160037689) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
98
PART NUMBER 90455047 N.S.S. N.S.S. 91041325 88671018 91041327 91411073 83201026
QTY Ref 1 1 2 2 2 2 4 Ref
91041324 88671008 91041322 83201024 91041326 88581136 91146053 91141350 88631449 91043221 91146054 2220899 N.S.S. 2220473 8760268 77133201 90204097 90451060 90453043 88201007 88551009 91034399 88551010 8765204 90453019 88201025 88561108 91034400 2220362 77143013 77133269 90453023 90203384 91041362 91345026 90453044 84718047 77133458 2220385 2220726
2 2 2 4 2 4 1 2 2 2 1 2 7 2 6 2 2 1 1 2 2 2 2 2 1 2 2 2 1 5 1 1 1 1 1 1 1 1 2 2
DESCRIPTION 6 FT SWING MAST WITH SIDE SHIFT, (includes all items) MAST WELDMENT SWING FORK PIVOT WELDMENT PIVOT PIN LUBE FITTING, 45, 1/8 BUSHING LOCKING PLATE HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 HYDRAULIC CYLINDER, (See OPTIONS SECTION for Breakdown) PIVOT PIN STRAIGHT LUBE FITTING, 1/4-28 LOCKING PLATES HEX HD CAPSCREW, 3/8-16X1, GR8 PIVOT PIN SNAP RING LH SUPPORT BRACKET PIN ROLL PIN, 1/8X1-1/2 DETENT PIN RH SUPPORT BRACKET TEE FITTING, (includes item 61) O-RING ELBOW, 90, (includes item 61) ELBOW, 90, (swivel nut) HOSE ASSY HOSE ASSY FRONT COVER, (solenoid valve) SOLENOID VALVE HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 LOCKWASHER, 1/4 HOSE SHEAVE LOCKWASHER, 5/16 ELBOW, 90, (swivel nut) SOLENOID VALVE BANK HEX HD CAPSCREW, 5/16-18X2-1/4, GR5 FLAT WASHER, 5/16 SHOULDER BOLT TEE FITTING WHIZ-LOCKNUT, 1/4-20 HOSE ASSY WIRING HARNESS ADAPTER ORIFICE FITTING DIODE ASSY, (includes items 92 thru 96) WIRING HARNESS HOSE ASSY HOSE ASSY ADAPTER ELBOW, 90
544D
REV Z
C
91364001
SECTION 3 - ATTACHMENTS ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62 63 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 82 82 83 84 85 86 87 88 88 89 90 91 92 93 94
91364001
PART NUMBER 90207719 2220596 90451061 80673023 77143006 90453018 88201008 88561002 2220372 90453021 90453020 84717778 N.S.S. 88661013 2220373 91163138 91403414 91043125 90453046 90207662 91033039 91033038 N.S.S. 91041356 84717871 77133497 77133498 77133499 91143282 91343053 77133168 77133140 88201024 88501005 90453033 90454001 90454002 91034374 91034375 84717537 2230024 77133146 91163139 91403413 91043126 N.S.S. 2220373 77385131 91043440 86661147
QTY 1 1 1 2 2 1 2 2 2 1 1 1 4 2 2 1 1 1 1 1 2 24 in 4 6 2 2 2 4 2 1 1 2 1 1 Ref 1 1 1 6 12 2 2 1 1 1 1 1 4 1 2 3 in
DESCRIPTION JUMPER WIRE ELBOW, 90, (includes item 21) BACK COVER, (solenoid valve) SUPPORT CLAMP WHIZ-LOCKNUT, 5/16-18 DUAL COUNTERBALANCE VALVE HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 ADAPTER, (includes item 21) TUBE ASSY TUBE ASSY HOSE ASSY O-RING MALE ADAPTER, 1/2X1/2 TUBE, (Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present), (includes o-ring) HYD COUPLING, MALE TIP, (Prior to SN 2005283-01) HYD COUPLING, MALE TIP, (SN 2005283-01 to Present) DUST CAP WIRING HARNESS 6 CONTACT PLUG CHAIN CONNECTION CHAIN DRIVE SCREW, #10X3/8 SPACER HOSE ASSY CLAMP COVER PLATE HEX HD CAPSCREW, 1/4-20X1-5/16 PINCH POINT DECAL ATTENTION DECAL CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X2, GR5 HEX NUT, 5/16-18 FORKS, (See FORKS SECTION for Breakdown) 66 IN S.S. CARRIAGE CYLINDER PACKING KIT LOAD ROLLER SHIM HOSE ASSY ADAPTER HOSE ASSY HYD COUPLING, FEMALE, (Prior to SN 2005283-01) HYD COUPLING, FEMALE, (SN 2005283-01 to Present) DUST CAP S/N PLATE ADAPTER, (includes item 21) DIODE ASSY PIGGYBACK CONNECTOR BLACK WIRE, 16 GA
544D
REV
99
SECTION 3 - ATTACHMENTS ITEM 95 96 97 98
100
PART NUMBER 86683480 83683549 91034377 90454003
QTY 1 AR 2 2
DESCRIPTION
REV
BUTT CONNECTOR HEAT SHRINK TUBING SCREW BRONZE GUIDE
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-15. 100, DRYWALL SWING CARRIAGE (Prior to SN 0160037689)
102
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-15. 100, DRYWALL SWING CARRIAGE (Prior to SN 0160037689) ITEM
PART NUMBER 90555013 N.S.S. 91041326 88581136
QTY 1 1 2 4 Ref
5 6 7 8 9 10 10 11 11
91041324 88671008 91411073 83201024 91043125 91163139 91403413 88661013 2220373
2 2 2 4 1 1 1 2 2
12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
91043126 91163138 91403414 84718067 91041325 91041327 88671022 91041322 83201026 88201008 88561002 91043186 91041361 91041362 88591205 2220501 88591204 90204097 77133201 8760268 2220372 88591205 2220899 88591204 88201105 88521310 90200003 90453013 90451020 91041356 N.S.S. 91033038 91033039 88631449
1 1 1 2 2 2 2 2 4 2 2 1 2 2 2 2 2 2 2 6 2 2 2 2 4 4 4 2 2 6 1 1 2 2
1 2 3 4
91364001
DESCRIPTION 100, DRYWALL SWING CARRIAGE, (includes all items) DRYWALL CARRIAGE WELDMENT PIVOT PIN EXTERNAL RETAINING RING SWING CYLINDER ASSY, (See OPTIONS SECTION for Breakdown) PIVOT PIN STRAIGHT LUBE FITTING, 1/4-28 LOCKING PLATE HEX HD CAPSCREW, 3/8-16X1, GR8 DUST CAP FEMALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) MALE CONNECTOR, 1/2X1/2 TUBE, (Prior to SN 2005283-01) CONNECTOR, (SN 2005283-01 to Present), (includes 88591205 o-ring) DUST CAP MALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) HOSE ASSY PIVOT PIN BUSHING LUBE FITTING, 90, 1/8 LOCKING PLATE HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 DOUBLE PILOT CHECK VALVE FITTING ORIFICE FITTING O-RING ELBOW, 45, (includes item 27) O-RING HOSE ASSY HOSE ASSY ELBOW, 90, (swivel nut) CONNECTOR, (includes item 32) O-RING BRANCH TEE, (includes item 34) O-RING HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 COLLAR DRYWALL FORK FORK PIN SPACER PIVOT WELDMENT CHAIN, 24 IN CHAIN CONNECTION ROLL PIN, 1/8X1-1/2
544D
REV Q
103
SECTION 3 - ATTACHMENTS ITEM 45 46 46 47 48 49 50 51 52 53 54 55 56 57 58 59
104
PART NUMBER 91141350 91146053 91146054 91043221 N.S.S. N.S.S. 90553012 88241053 88551011 88501006 90553013 91083249 77133140 77133177 91143282 8765204
QTY 2 1 1 2 1 4 2 14 8 8 2 1 1 1 2 2
DESCRIPTION PIN LH SUPPORT BRACKET RH SUPPORT BRACKET DETENT PIN S/N PLATE DRIVE SCREW, #10X3/8 SIDE DRYWALL GUARD SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 BOTTOM DRYWALL GUARD CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8 PINCH POINT DECAL ELBOW, 90, (swivel nut)
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-16. SHEET MATERIAL HANDLER (SN 0160037689 to Present)
106
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-16. SHEET MATERIAL HANDLER (SN 0160037689 to Present) ITEM 1 2 3 4 5 6 7 101 102 103 104 105 106 106 107
91364001
PART NUMBER 1001100227 7112642 8303626 8305012 8307007 1001093377 1001101115 1001101116 7114941 8303626 8305644 8307007 8307112 N.S.S. N.S.S. N.S.S.
QTY 1 2 4 4 4 2 1 1 1 1 1 1 1 1 1 1
DESCRIPTION SHEET MATERIAL HANDLER ASSY, (includes all items) BACKREST EXTENSION HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 HEX NUT, 1/2-13 LOCKWASHER, 1/2 HITCH PIN RH FORK SUPPORT ASSY, (includes items 101 thru 107) LH FORK SUPPORT ASSY, (includes items 101 thru 107) LOCK BAR HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 HEX LOCKNUT, 1/2-13 LOCKWASHER, 1/2 WASHER, 1/2 RH FORK SUPPORT, (not shown) LH FORK SUPPORT, (shown) S/N PLATE
544D
REV A
A B
107
SECTION 3 - ATTACHMENTS FIGURE 3-17. SIDE TILT CARRIAGE (SN 0160037689 to Present)
108
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-17. SIDE TILT CARRIAGE (SN 0160037689 to Present) ITEM
1 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
91364001
PART NUMBER 1170054 1001101956 1170057 0641612 0642032 0681810 1001133072 N.S.S. N.S.S. 2110606 2172106 2110808 3300240 3423275 3423242 3423276 3423307 3841203 4891800 8420053 8420055 88671001 90200003 91403413 91403414 1001090063 1001090064
QTY 1 1 1 4 2 3 1 1 1 2 2 2 2 1 1 1 2 2 1 1 1 1 2 1 1 2 AR Ref
1001090140 1001099113 1001099115 1001102378 0100011 0741610 1001120914 1001120915
1 1 2 2 AR 6 1 1
DESCRIPTION 50 IN SIDE TILT CARRIAGE, (includes all items) 60 IN SIDE TILT CARRIAGE, (includes all items) 72 IN SIDE TILT CARRIAGE, (includes all items) HEX HD CAPSCREW, 3/8-16X1-1/2 HEX HD CAPSCREW, 5/8-11X4 HEX HD CAPSCREW, 1/2-13X1-1/4 CARRIAGE BASE S/N PLATE SIDE TILT CARRIAGE CONNECTOR CONNECTOR, 90 CONNECTOR LOCKNUT, 5/8-11 50 IN FORK PIN 60 IN FORK PIN 72 IN FORK PIN PIN KEEPER WASHER, 1/2 DUST CAP DUST PLUG GREASE FITTING COLLAR CONNECTOR CONNECTOR WEAR PAD SHIM HYDRAULIC CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BEARING PIN SLEEVE HOSE ASSY, 3/8X39 LOCTITE 242, (apply to item 29) FLAT HD SOCKET SCREW, 3/8-16 BEARING RETAINER SHIM BEARING RETAINER PLATE
544D
REV I J I
109
SECTION 3 - ATTACHMENTS FIGURE 3-18. 180, SWING CARRIAGE (Prior to SN 0160000976)
110
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-18. 180, SWING CARRIAGE (Prior to SN 0160000976) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
91364001
PART NUMBER 90553011 N.S.S. 91144205 91144206 91204400 91144207 91144208 91144209 91144210 91144211 91144212 91044251 91044242 91204368 91144213 N.S.S. 91044244 91044245 91144214 91144215 91144216 91144218 91144217 91144219 91044249 91044250 91044241 N.S.S. 91141350 91144221 91146053 91146054 91043126 90204245 88661013 91144222 91204563 91144223 91144224 91144225 2220473 88591204 91144226 91144227 91144228 91144229 91144230 91044262
QTY 1 1 1 2 2 2 2 8 4 1 1 1 2 4 4 1 4 AR 10 2 2 2 2 1 2 2 1 1 2 4 1 1 1 1 2 1 2 Ref 2 Ref 4 2 4 6 1 1 1 1 2 2
DESCRIPTION SWING FRAME ASSY, 180, (includes all items) FORK BASE WELDMENT FORK PIN HEX NUT, 1/2 LOCKWASHER, 1/2 COLLAR HEX HD CAPSCREW, 1/2X3-1/4, GR5 SNAP RING PIN HEAVY HEX JAM NUT, 3/4 HEX HD CAPSCREW, 3/4X2, GR5 SHAFT PIN RETAINER LOCKWASHER, 5/8 HEX HD CAPSCREW, 5/8X1-1/4, GR5 INTERMEDIATE FRAME BRONZE BUSHING SHIM STRAIGHT LUBE FITTING, 1/4 HEX HD CAPSCREW, 1/4X3/4, GR5 LOCKWASHER, 1/4 DRILLED SHIM, 20 GAUGE STEEL SPRING FLAT HD CAPSCREW, 2X1/4 THRUST BEARING LUBRICATION COLLAR SHAFT FIXED FRAME PIN SOCKET SET SCREW, (cup point), 1/4X3/8 PIN SUPPORT, LH PIN SUPPORT, RH DUST CAP, FEMALE QUICK DISCONNECT HYDRAULIC FITTING, FEMALE STRAIGHT FITTING HOSE ASSY ELBOW, 90, (includes item 36) O-RING HEX HD CAPSCREW, 5/16X3, GR5 SWING VALVE ASSY, (See OPTIONS SECTION for Breakdown) LOCKWASHER, 5/16 HEX NUT, 5/16 ELBOW, 90, (includes item 42) O-RING HOSE ASSY ELBOW, (swivel nut) HOSE ASSY HOSE ASSY HOSE ASSY CYLINDER ASSY, (includes items 49 thru 60)
544D
REV
111
SECTION 3 - ATTACHMENTS ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 K1
112
PART NUMBER 91144231 91144232 N.S.S. N.S.S. 91144233 91144234 91144235 N.S.S. N.S.S. N.S.S. 91144236 N.S.S. 91144237 91043125 90204244 91144238 91144239 91144240 2220819 N.S.S. 91144241 91144242 91144243 91144244 91144245 91144246 91144247 2220466 88591203 91144203
QTY AR 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 2 2 1 2 1 1 1 1 1 6 6 1
DESCRIPTION CYLINDER SEAL KIT, (includes items 51, 52, 56, 57, 58 & 60) TUBE ASSY PIP RING PISTON SEAL LOCKING SET SCREW PISTON ROD ASSY O-RING BACK-UP RING ROD SEAL GLAND ROD WIPER SPHERICAL BEARING DUST CAP, MALE QUICK DISCONNECT HYDRAULIC FITTING, MALE HOSE ASSY HEX HD CAPSCREW, 5/16X3-1/4, GR5 HOSE ASSY ELBOW, 90, LONG, (includes item 42) CHAIN CONNECTION CHAIN, 18 IN DETENT PIN LOCK-LINK ASSY, (includes items 72 thru 75) CHAIN, 7 IN LOCK-LINK WELDMENT CLEVIS DETENT PIN ELBOW, 90, (includes item 77) O-RING HOSE KIT, (includes items 34, 43, 45, 46, 47, 64 & 66)
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-19. 180, SWING CARRIAGE (SN 0160000976 through 0160023514)
114
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
115
SECTION 3 - ATTACHMENTS FIGURE 3-19. 180, SWING CARRIAGE (SN 0160000976 through 0160023514)
116
ITEM
PART NUMBER 90553024
QTY NLA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
90554016 90554017 90554018 90554019 90554020 90554021 90554022 90554023 90554024 90554025 90554026 90554027 90554028 90554029 90554030 90554031 90554032 90554033 90554034 90554035 N.S.S. 90554037 90554038 90554039 90553021 90554040 90554041 90554042 90554043 90554044 90554045 90554046
1 3 1 2 4 2 1 4 2 3 1 2 2 2 2 1 1 2 2 2 1 2 3 3 1 AR 4 4 4 4 8 4 Ref
34 35 36 37 38 39 40 41 42 43 44 45 46 47
N.S.S. 91143282 90554049 N.S.S. 90554051 90554052 90554053 90554054 90554055 90554056 90554057 90554058 90554059 90554060
1 2 1 1 1 2 2 2 1 1 4 1 1 2
DESCRIPTION 180, SWING CARRIAGE ASSY, (includes items 1 thru 68) (90553024 is no longer available, order 91553076) MADE IN USA DECAL DANGER PINCH POINT DECAL WARNING HIGH PRESSURE FLUID DECAL HEX HD CAPSCREW LOCKWASHER, 1/2 PIN SWING PIN BUSHING BEARING CHAIN PIN PIN SUPPORT ROLL PIN PIN SHIM FLAT SPRING PLATE HEX HD CAPSCREW LOCKWASHER, 1/4 QUICK RELEASE PIN FIXED BASE FRAME SINGLE HOSE CLAMP LOCKNUT, 1/2 DOUBLE HOSE CLAMP CAUTION DECAL THRUST WASHER HEX HD CAPSCREW LOCKWASHER, 0.38 IN PIN CYLINDER PIN GREASE FITTING BUSHING CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) INTERMEDIATE FRAME WARNING DECAL PIN FORK MOUNTING FRAME FORK PIN HEX HD CAPSCREW, 1/2X3-1/4 BUSHING HEX NUT HEX HD CAPSCREW, 3/4X2 HEX JAM NUT, 3/4 ELBOW, 90 HOSE ASSY HOSE ASSY HOSE ASSY
544D
REV E
91364001
SECTION 3 - ATTACHMENTS ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 101 102 103 104 105 106 107 108 109 110 111 201
91364001
PART NUMBER 90554061 90554062 90554063 90554064 90554065 90554066 90554067 90554069 90554070 90554071 90554072 90554073 90554074 90554075 90554076 90554077 N.S.S. 88341022 2915037 91564003 Kit Kit 90554056 Kit Kit 90554070 Kit 70022048 70022049 70022047 70020383
QTY 1 1 2 1 2 2 2 Ref 6 2 2 1 1 2 1 1 1 1 4 2 1 2 1 1 4 2 2 2 1 1 1 1
DESCRIPTION MALE COUPLER DUST CAP ADAPTER HOSE ASSY ELBOW, 90 HEX NUT LOCKWASHER, 0.31 IN VALVE, (See OPTIONS SECTION for Breakdown) ELBOW, 90 HEX HD CAPSCREW, 0.31X3 IN ELBOW, 90 HOSE ASSY HOSE ASSY HEX HD CAPSCREW HOSE ASSY PLUG FEMALE COUPLER S/N PLATE DRIVE SCREW, #10X3/8 SWING VALVE KIT, (includes items 101 thru 111) VALVE, (includes item 201) HEX HD CAPSCREW, 5/16-18X1, GR8 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 HEX NUT, 3/4 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1, GR8 HEX HD CAPSCREW, 5/16-18X3, GR8 LOCKWASHER, 1/4 MOUNTING PLATE MOUNTING PLATE MOUNTING PLATE VALVE, (includes o-rings and mounting hardware)
544D
REV
A
117
SECTION 3 - ATTACHMENTS FIGURE 3-20. 180, SWING CARRIAGE (SN 0160023515 through 0160037688)
118
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
119
SECTION 3 - ATTACHMENTS FIGURE 3-20. 180, SWING CARRIAGE (SN 0160023515 through 0160037688) ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 27 28 29 29 29 30 31 31 32 32 33 34 35 36 37 38 38 39
120
PART NUMBER 91553076 N.S.S. 70022047 91564003 N.S.S. 90554067 90554025 90554026 90554027 90554021 90554028 90554039 70021367 7029996 70021382 90554020 90554021 90554022 90554049 90554024 70020017 90554045 70020015 70022048 70022049 N.S.S. 90554034
QTY 1 1 1 1 2 2 3 1 2 2 2 3 6 3 2 2 2 1 1 2 2 10 4 1 1 2 2 Ref
90554044 90554043 70021429 90554042 90554040 7029997 90554042 N.S.S. 90554068 90554070 90554067 N.S.S. 90554056 90554055 N.S.S. N.S.S. N.S.S. 90554053 90554052 90554038 90554051
4 4 4 4 5 6 6 6 1 4 4 1 2 1 1 1 1 2 2 2 1
DESCRIPTION 180, SWING CARRIAGE ASSY, (includes items 1 thru 118) WELDMENT MOUNTING PLATE VALVE, (includes item 201) HEX HD CAPSCREW, 5/16-18X1 LOCKWASHER, 5/16 CHAIN LOCK PIN PIN SUPPORT PIN PIN HOSE CLAMP LOCKNUT, 3/8 HOSE CLAMP HEX HD CAPSCREW, 1/2X1-1/2 LOCKWASHER, 1/2 PIN PIN PIN BEARING BEARING GREASE FITTING BUSHING MOUNTING PLATE MOUNTING PLATE HEX HD CAPSCREW, 1/4X1 LOCKWASHER, 1/4 CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) PIN PIN HEX HD CAPSCREW, 3/8X1-1/4 LOCKWASHER, 3/8 WASHER HEX HD CAPSCREW, 3/8X3/4 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8X3/4 VALVE HEX HD CAPSCREW, 5/16X3 LOCKWASHER, 5/16 HEX HD CAPSCREW, 3/4X2-1/4 HEX NUT, 3/4 HEX HD CAPSCREW, 3/4X2 WELDMENT WELDMENT S/N PLATE BUSHING HEX HD CAPSCREW, 1/2X3-1/4 LOCKNUT, 1/2 PIN
544D
REV B
91364001
SECTION 3 - ATTACHMENTS ITEM 102 103 104 105 106 107 108 110 111 112 113 114 115 116 117 118 201
91364001
PART NUMBER 90554057 90554058 90554059 90554060 90554073 90554069 90554071 90554065 70021983 90554063 90554076 91403213 90554072 90554062 91403414 90554064 70020383
QTY 4 1 1 2 1 6 2 2 1 2 1 1 1 1 1 1 1
DESCRIPTION ELBOW, 90 HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 ELBOW, 90 ELBOW, 90 HOSE ASSY ADAPTER DUST PLUG FEMALE QUICK COUPLER HOSE ASSY DUST CAP MALE QUICK COUPLER HOSE ASSY VALVE, (includes o-rings and mounting hardware)
544D
REV
121
SECTION 3 - ATTACHMENTS FIGURE 3-21. 180, SWING CARRIAGE (SN 0160037689 to Present)
122
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
123
SECTION 3 - ATTACHMENTS FIGURE 3-21. 180, SWING CARRIAGE (SN 0160037689 to Present)
124
ITEM 1 1 2 3 4 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19
PART NUMBER 1001104992 N.S.S. 90554026 91564003 90554070 90554067 90554025 90554024 70020017 90554045 70020015 70020026 70020025 70021382 90554020 90554021 90554027 90554035 1316794 70020029 70021367
QTY 1 1 2 2 4 4 3 2 2 10 4 1 1 2 2 2 2 2 2 2 6 Ref
20 21 22 22 23 23 24 25 25 25 26 27 28 29 29 30 31 32 33 34 35 102 103 104 105 106 107
90554044 90554043 70021429 90554042 70020004 90554056 90554040 7029997 90554042 7029703 N.S.S. N.S.S. N.S.S. 70020002 90554038 70020028 70020027 70022530 90554039 7029996 1001110704 90554057 90554058 90554059 90554060 90554073 90554069
3 4 4 4 2 2 5 6 6 6 1 1 1 2 2 2 1 1 3 3 1 4 1 1 2 1 6
DESCRIPTION 180, SWING CARRIAGE, 72 IN, (includes all items) BACK FRAME LOCK PIN VALVE HEX HD CAPSCREW, 5/16X3 LOCKWASHER, 5/16 CHAIN BEARING BEARING GREASE FITTING BUSHING PIN PIN HEX HD CAPSCREW, 1/2X1.5 LOCKWASHER, 1/2 PIN PIN SUPPORT PIN COTTER PIN CLEVIS PIN LOCKNUT, 3/8 CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) PIN PIN HEX HD CAPSCREW, 3/8X1-1/4 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/4X2-1/2 HEX NUT, 3/4 WASHER HEX HD CAPSCREW, 3/8X3/4 LOCKWASHER, 3/8 FLAT WASHER, 3/8 MIDDLE FRAME FRONT FRAME S/N PLATE HEX HD CAPSCREW, 1/2X3-1/2 LOCKNUT, 1/2 BUSHING PIN PIN CLAMP CLAMP WARNING CRUSH HAZARD DECAL ELBOW, 90 HOSE ASSY, 1/4X20-1/2 HOSE ASSY, 1/4X63 HOSE ASSY, 1/4X73 HOSE ASSY, 1/4X57 ELBOW, 90
544D
REV G
91364001
SECTION 3 - ATTACHMENTS ITEM 108 110 111 112 113 114 115 116 117 118
91364001
PART NUMBER 90554071 70020383 90554065 70021983 70022527 8420055 91403413 90554072 8420053 91503414 90554064
QTY 2 1 2 1 2 1 1 1 1 1 1
DESCRIPTION ELBOW, 90 VALVE, (includes o-rings AND mounting hardware) ELBOW, 90 HOSE ASSY, 3/8X93 ELBOW, 90 DUST PLUG FEMALE QUICK COUPLER HOSE ASSY, 1/4X15 DUST CAP MALE QUICK COUPLER HOSE ASSY, 3/8X64
544D
REV
125
SECTION 3 - ATTACHMENTS FIGURE 3-22. 90, SWING CARRIAGE (SN 0160037689 to Present)
126
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-22. 90, SWING CARRIAGE (SN 0160037689 to Present) ITEM 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
91364001
PART NUMBER 1001095418 2220415 2220473 2220609 2220628
QTY 1 4 2 2 2 Ref
2717287 3423276 6604662 7062922 N.S.S. 7110702 7110712 7110722 8065062 8303634 8303715 8305643 8307904 8307918 8310160 8310161 8420053 8420055 8580315 8584001 8642207 8769132 8770016 90200003 91403413 91403414 N.S.S. N.S.S. 1001110704 1001111190
2 1 2 1 1 2 1 2 2 5 3 5 AR AR AR AR 1 1 2 5 4 2 2 2 1 1 1 1 1 2
DESCRIPTION 90, SWING CARRIAGE, 72 IN, (includes all items) CONNECTOR CONNECTOR, 90 CONNECTOR CONNECTOR, 90 SWING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY, 1/4X58 PIN HOSE ASSY, 1/4X40.5 WASHER PIVOT WELDMENT PIVOT PIN PIN PIN BUSHING HEX HD CAPSCREW, 5/8-11X4, GR5 HEX HD CAPSCREW, 5/16-18X1.5, GR5 HEX NUT, 5/8-11 SHIM SHIM SHIM SHIM DUST CAP DUST PLUG PLUG TIE WRAP RETAINING RING CLAMP CONNECTOR COLLAR CONNECTOR CONNECTOR CARRIAGE FRAME S/N PLATE WARNING CRUSH HAZARD DECAL WARNING DECAL
544D
REV K
127
SECTION 3 - ATTACHMENTS FIGURE 3-23. FORKS
128
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-23. FORKS ITEM
PART NUMBER 90600390 2340037 90553008
QTY 2 2 2
90601819 90453002 90453048 2340045 2340038 90553005 90601015 91163269 90453045
2 2 2 2 2 2 2 2 2
N1
2340039 90553018 91123132 H0453002 2340046 1001092391 Note
2 2 2 2 2 2 Ref
N2
Note
Ref
91364001
DESCRIPTION 48IN CUBING FORK, 2X2, 3,000 lbs 48IN CUBING FORK, 2X2, 3,800 lbs 48IN PALLET FORK, 1-3/4X4, 5,000 lbs, (used on 6ft swing mast only, 90455047) 48IN PALLET FORK, 1-3/4X6, 9,000 lbs 48IN PALLET FORK, 2X4, 8,000 lbs 48IN PALLET FORK, 2.25X4, 10,950 lbs 48IN PALLET FORK, 2.36X4, 10,950 lbs 48IN PALLET FORK, 2.36X5, 13,700 lbs 48IN PALLET FORK, 2X6, 10,000 lbs 60IN PALLET FORK, 2X6, 10,000 lbs 60IN PALLET FORK, 2X6, 11,300 lbs 60IN PALLET FORK, 2X6, 11,300 lbs, (used on 6ft swing mast only, 90455054) 60IN DUAL TAPER FORK, 2.36X6, 16,300 lbs 72IN PALLET FORK, 2X6, 10,000 lbs 72IN PALLET FORK, 2X6, 10,000 lbs 96IN PALLET FORK, 2X6, 7,500 lbs loaded center 60IN DUAL TAPER FORK, 1.75X7, 10,800 lbs 72IN DUAL TAPER FORK, 2X6, 11,300 lbs FORKS RATED LESS THAN ATTACHMENT OR MACHINE'S CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE'S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE'S CAPACITY. PLEASE CONSULT THE JLG PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.
544D
REV A
B B
B
B B
129
SECTION 3 - ATTACHMENTS FIGURE 3-24. PERSONNEL PLATFORM (Prior to SN 0160037689)
130
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-24. PERSONNEL PLATFORM (Prior to SN 0160037689) ITEM 1 1
90553034
QTY 1 Ref NLA
1
3510809
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
3510807 90556020 91146053 91141350 91146054 88631449 91043221 N.S.S.
1 1 1 2 1 2 2 1 Ref 2 24 in 8 8 1 4 1 3 3 1 1 AR 1 1 1 4 4 4 4 10 2 4 16 14 5 1 1 16 12 16 32 1 2 Ref
91364001
PART NUMBER 90555024
91033039 91033038 0682012 88551015 91403230 77143013 90554001 80903009 77333053 1706893 1706892 1704277 4846265 3539685 2940074 3911008 3311001 4751000 4761000 90554013 2600216 0641524 2080063 2080064 3520072 3573363 3641438 3911428 3911528 4711400 4711500 4846528 3311501
DESCRIPTION PERSONNEL PLATFORM ASSY, (includes all items) 106 IN PERSONNEL PLATFORM, (includes items 21 thru 29) 96 IN PERSONNEL PLATFORM, (no longer available, use 3510809 for service), (includes items 21 thru 27 & 29 thru 41) 96 IN PERSONNEL PLATFORM, (includes items 21 thru 27 & 29 thru 41) 96 IN PLATFORM ADAPTER SUPPORT LH SUPPORT BRACKET PIN RH SUPPORT BRACKET ROLL PIN, 1/8X1-1/2 DETENT PIN S/N PLATE DRIVE SCREW, #10X3/8 CHAIN CONNECTION CHAIN HEX HD CAPSCREW, 5/8-11X1-1/2 LOCKWASHER, 5/8 MANUAL HOLDER WHIZ-LOCKNUT, 1/4-20 PERSONNEL WORK PLATFORM MANUAL GRADALL DECAL, (106 in platform) GRADALL DECAL, (96 in platform) WARNING DECAL WARNING DECAL LANYARD DECAL GATE LATCH PLATE LATCH ROUND HD SCREW HEX NUT, #10-24 WASHER, #10 WASHER BLIND FASTENER HINGE HEX HD CAPSCREW, 5/16-18X3 NYLON LOCKNUT, 1/4-20 NYLON LOCKNUT, 5/16-18 CAP PLUG GUARD PLATE BENT RAIL ROUND HD SCREW, 1/4-20X3/4 ROUND HD SCREW, 5/16-18X3/4 WASHER, 1/4 WASHER, 5/16 BASKET END WELDMENT HEX NUT, 5/16-18 WHEN BUYING THE PERSONNEL PLATFORM ASSEMBLY FOR THE FIELD INSTALLATION, BE SURE TO ALSO ORDER THE
544D
REV J B C A
131
SECTION 3 - ATTACHMENTS ITEM
132
PART NUMBER
QTY
91363189 91365052 90554001 91384011 90553026 90553027 90553028 24604172 91364024
1 1 1 1 1 1 1 1 1
DESCRIPTION FOLLOWING: CAPACITY CHART - PERSONNEL PLATFORM DECAL KIT, (includes all items listed below) PERSONNEL PLATFORM MANUAL GRADALL MATERIAL HANDLER SAFETY MANUAL WARNING DECAL WARNING DECAL WARNING DECAL GRADALL/EMI OPERATOR ORIENTATION VIDEO OPERATOR'S MANUAL
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-25. FORK MOUNTED PLATFORM
134
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-25. FORK MOUNTED PLATFORM ITEM
PART NUMBER 1001092280
QTY NLA
1001103637
1
1001096306
NLA
1001103730
1
1001097072
NLA
1001103736
1
1 2 3 3 3 4 4 4 4 5 5 5 6 6 6 7
1702773 1704885 1706892 1001096025 1001096024 31200160 31200387 31200388 31200386 1001092481 1001096021 1001096019 1001092482 1001096023 1001096020 N.S.S.
2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7
N.S.S.
1
8 101 102 103 104 105 105 106 106 107 108 109 110 110 111 112 113
N.S.S. 0860520 2080044 2600281 2940074 3520198 3520072 3820020 3820020 4751400 4846452 80263012 1001093140 1001095810 N.S.S. 1001093171 1001097168
1 1 4 2 1 21 10 20 4 4 1 4 1 1 1 2 2
91364001
DESCRIPTION FORK MOUNTED PLATFORM, (Prior to SN 2009005-1) (ASME), (no longer available, order 1001103637 for replacement or items 1 thru 8 for service) FORK MOUNTED PLATFORM, (SN 2009005-1 to Present) (ASME), (includes items 1 thru 8) FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (ISO), (no longer available, order 1001103730 for replacement or items 1 thru 8 for service) FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), (ISO), (includes items 1 thru 8) FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (ASME FRENCH), (no longer available, order 1001103736 for replacement or items 1 thru 8 for service) FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), (ASME - FRENCH), (includes 1 thru 8) JLG DECAL WEBSITE DECAL PLATFORM WARNING DECAL, (ASME) PLATFORM WARNING DECAL, (ISO) PLATFORM WARNING DECAL, (ASME - FRENCH) OPERATION AND SAFETY MANUAL, (ASME) OPERATION AND SAFETY MANUAL, (ISO - SPANISH) OPERATION AND SAFETY MANUAL, (ISO - PORTUGUESE) OPERATION AND SAFETY MANUAL, (ASME - FRENCH) WARNING DECAL, (ASME) WARNING DECAL, (ISO) WARNING DECAL, (ASME - FRENCH) CAPACITY DECAL, (ASME) CAPACITY DECAL, (ISO) CAPACITY DECAL, (ASME - FRENCH) FORK MOUNTED PLATFORM, (Prior to SN 2009005-1), (includes items 101 thru 114, 154 & 155) FORK MOUNTED PLATFORM, (SN 2009005-1 to Present), (includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206, 210, 212, 214 & 218) S/N PLATE MANUAL STORAGE BOX RIVNUT FASTENER 1/4-20 HINGE LATCH PLUG, (Prior to SN 2009005-1) PLUG, (SN 2009005-1 to Present) POP RIVET (Prior to SN 2009005-1) POP RIVET, (SN 2009005-1 to Present) WASHER, 1/4 GATE WELDMENT SCREW WHIZ LOCK 1/4-20 X 1/2 GATE WELDMENT, (Prior to SN 2009005-1) GATE WELDMENT, (SN 2009005-1 to Present) PLATFORM WELDMENT PIN PIN, SAFETY SNAP, WITH LANYARD
544D
REV E
B C
B C
B
B H
135
SECTION 3 - ATTACHMENTS ITEM 114 154 155 201 203 206 209 210 212 214 218
136
PART NUMBER 1001098582 1701509 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813
QTY 2 1 3 4 2 16 4 2 4 8 2
DESCRIPTION LYNCH PIN 3/16 WITH LANYARD MANUAL DECAL LANYARD ATTACH DECAL HEX HD CAPSCREW, 1/4-20X5/8 6 IN LANYARD CABLE FASTENER HEX NUT, 1/4-20 PIN RING WASHER, 1/4 HITCH PIN
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-26. FORK PIN LOCK INSTALLATION (SN 0160037689 to Present)
138
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-26. FORK PIN LOCK INSTALLATION (SN 0160037689 to Present) ITEM 1 2 3 4 5
91364001
PART NUMBER 1001093465 0240156 1001093273 1001093377 1001094830 1001094330
QTY 1 1 1 2 4 2
DESCRIPTION FORK PIN LOCK INSTALLATION (includes all items) LH FORK PIN LOCK RH FORK PIN LOCK HITCH PIN CLAMP LANYARD CABLE
544D
REV B
139
SECTION 3 - ATTACHMENTS FIGURE 3-27. GRAPPLE BUCKET (SN 0160037689 to Present)
140
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-27. GRAPPLE BUCKET (SN 0160037689 to Present) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
91364001
PART NUMBER 0930020 N.S.S. 70021387 70021391 70021392 70021358 70021359 70021360 7029714 70021361 70021362
QTY 1 1 4 1 1 4 2 4 4 2 2 Ref
70021364 70021365 70021366 70021367 70021399 70021367 90554065 70021980 70020562 70021981 70021395 70022527 7029692 90554062 70021342 90554076 90554016 N.S.S. 90554017 90554018
2 2 4 4 4 4 4 2 2 2 2 2 1 1 1 1 1 1 2 1
DESCRIPTION GRAPPLE BUCKET, (includes all items) BUCKET HOSE CLAMP RIGHT GRAPPLE HOOK LEFT GRAPPLE HOOK BUSHING SPACER BUSHING GREASE FITTING OUTER PIVOT PIN INNER PIVOT PIN GRAPPLE BUCKET CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) PIN PIN HEX HD CAPSCREW, 3/8X2.75 LOCKNUT, 3/8 HEX HD CAPSCREW, 3/8X2.25 LOCKNUT, 3/8 ELBOW, 90 HOSE ASSY, 3/8X73 IN TEE FITTING HOSE ASSY, 3/8X46 IN HOSE ASSY, 3/8X34 IN ELBOW, 90 MALE QUICK COUPLER DUST COVER FEMALE QUICK COUPLER DUST COVER MADE IN USA DECAL S/N PLATE DANGER PINCH POINT DECAL HIGH PRESSURE WARNING DECAL
544D
REV G
141
SECTION 3 - ATTACHMENTS FIGURE 3-28. 8 FT STANDARD MAST (SN 0160037689 to Present)
142
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
143
SECTION 3 - ATTACHMENTS FIGURE 3-28. 8 FT STANDARD MAST (SN 0160037689 to Present) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49
144
PART NUMBER 1001108668 Kit Kit Kit Kit Kit 1001111190 70023008 N.S.S. Kit Kit N.S.S. N.S.S. N.S.S. Kit Kit N.S.S. Kit Kit Kit Kit Kit Kit N.S.S. Kit Kit Kit 70023004 70023014 70022987 Kit 70023016 70022969 70022960 70022957 70022993 70022995 70022984 70022970 70023003 70022994 70022992 70022985 70023009 70022932 N.S.S. 70022931 70023010 70022934 70022936
QTY 1 1 1 1 1 4 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24 8 2 1 2 2 8 4 2 1 2 2 4 8 1 2 1 1 1 1 3 1
DESCRIPTION 8 FT STANDARD MAST, (includes all items) WARNING DECAL WARNING DECAL NO STEP DECAL NO STEP DECAL HANDS OFF DECAL HOSE ROUTING MAIN LIFT CYLINDER, (includes items 7 thru 26) ROD/PLUNGER O-RING PULL WIRE SPACER ROLL PIN BARREL WIPER BUSHING PISTON NYLON RING PISTON SEAL CHECK VALVE O-RING WASHER CIRCLIP SLEEVE RETAINING RING WEAR RING ROD SEAL RETAINER/GLAND SHIM BALL BEARING WASHER SHIM SNAP RING SHEAVE ASSY CHAIN ANCHOR NUT, 0.625-18UNF COTTER PIN CHAIN ANCHOR SHEAVE SHAFT RETAINER BAR FLAT HD CAPSCREW CHAIN ANCHOR PIN COTTER PIN SHEAVE SHAFT LIFT CHAIN P.O. CHECK VALVE ASSY, (includes items 45, 46 & 47) MANIFOLD P.O. CHECK VALVE CARTRIDGE P.O. CHECK FITTING, 90 FLOW LIMITER
544D
REV B
91364001
SECTION 3 - ATTACHMENTS ITEM 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 K1 K2
PART NUMBER 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 N.S.S. 70023925 70023005
QTY 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 1 1
K3 K4 K5
70023006 70023007 70023015
1 1 1
91364001
DESCRIPTION FITTING, 45 LOCKWASHER, M10 HEX SOCKET CAPSCREW HOSE ASSY HOSE ASSY MALE QUICK DISCONNECT COUPLING DUST CAP STRAIGHT FITTING, #6 FEMALE QUICK DISCONNECT COUPLING DUST PLUG ELBOW, STRAIGHT THREAD HOSE ASSY LOCKWASHER, M10 FORK PIN KEEPER CAPSCREW, M10X20, LG FORK PIN S/N PLATE DECAL KIT, (includes items 1 thru 6) SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21, 23, 24 & 25) CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23) SHIM KIT MAST COMMON PARTS KIT, (includes items 27 thru 43)
544D
REV
145
SECTION 3 - ATTACHMENTS FIGURE 3-29. 8 FT SIDE TILT ELECTRIC MAST (SN 0160037689 to Present)
146
544D
91364001
SECTION 3 - ATTACHMENTS
91364001
544D
147
SECTION 3 - ATTACHMENTS FIGURE 3-29. 8 FT SIDE TILT ELECTRIC MAST (SN 0160037689 to Present) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 49
148
PART NUMBER 1001108669 Kit Kit Kit Kit Kit 1001111190 70023008 N.S.S. Kit Kit N.S.S. N.S.S. N.S.S. Kit Kit N.S.S. Kit Kit Kit Kit Kit Kit N.S.S. Kit Kit Kit 70023004 70023014 70022987 Kit 70023016 70022969 70022960 70022957 70022993 70022995 70022984 70022970 70023003 70022994 70022992 70022985 70023009 70022932 N.S.S. 70022931 70023010 70022933 70022934
QTY 1 1 1 1 1 4 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 24 8 2 1 2 2 8 4 2 1 2 2 4 8 1 2 1 1 1 1 1 4
DESCRIPTION 8 FT SIDE TILT ELECTRIC MAST, (includes all items) WARNING DECAL WARNING DECAL NO STEP DECAL NO STEP DECAL HANDS OFF DECAL WARNING DECAL MAIN LIFT CYLINDER ROD/PLUNGER O-RING PULL WIRE SPACER ROLL PIN BARREL WIPER BUSHING PISTON NYLON RING PISTON SEAL CHECK VALVE O-RING WASHER CIRCLIP SLEEVE RETAINING RING WEAR RING ROD SEAL RETAINER/GLAND SHIM BALL BEARING WASHER SHIM SNAP RING SHEAVE ASSY CHAIN ANCHOR NUT, 0.625-18UNF COTTER PIN CHAIN ANCHOR SHEAVE SHAFT RETAINER BAR FLAT HD CAPSCREW PIN, CHAIN ANCHOR COTTER PIN SHEAVE SHAFT LIFT CHAIN P.O. CHECK VALVE ASSY, (includes items 45 thru 47) MANIFOLD P.O. CHECK VALVE CARTRIDGE P.O. CHECK SOLENOID VALVE BANK FITTING, 90
544D
REV B
91364001
SECTION 3 - ATTACHMENTS ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
91364001
PART NUMBER 70022948 70022951 70022935 70022936 70022937 70022949 70022950 70022938 70022939 70022940 91403414 91403413 91043125 91043126 70022941 70022942 70022943 70022944 70022945 70022946 70022947 70022972 70022971 70023001 70022975 70022973 70022974 70022988 70022976 2716143 70022977 70023016 70022978 70023000 70022999 70022982 70022980 70022949 70022991 70022998 70022966 70022979 70022990 70022965 70022997 70022967 70022962 70023002 70022949 70022958 70022961
QTY 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 8 2 1 1 2 1 1 1 1 4 1 1 1 1 2 4 2 4 1 2 1 1 1 4 1 4 5 3 1
DESCRIPTION LOCKWASHER, M8 CAPSCREW, M8X60 STRAIGHT THREAD ELBOW FLOW LIMITER FITTING, 45 LOCKWASHER, M10 HEX SOCKET CAPSCREW STRAIGHT FITTING, (not shown) STRAIGHT FITTING, #6 TEE FITTING MALE QUICK DISCONNECT COUPLING FEMALE QUICK DISCONNECT COUPLING DUST PLUG DUST CAP HARNESS HOSE ASSY, (not shown) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY WEAR PAD FLAT HD CAPSCREW GREASE FITTING BEARING PIVOT SHAFT BEVELED SPACER RETAINING RING RETAINER PLATE TILT CYLINDER PIN, 128.1mm SNAP RING, 1-1/4 PIN, 128.1mm BULKHEAD UNION, (with locknut) BULKHEAD UNION ELBOW STRAIGHT THREAD ELBOW FORK PIN KEEPER LOCKWASHER, M10 STRAIGHT THREAD ELBOW, 90 CAPSCREW, M10X20, LG GREASE FITTING HOSE ASSY FORK PIN SHEAVE LOCKWASHER, M12 HOSE CLAMP BAR ASSY CAPSCREW, M6X25, LG LOCKWASHER, M10 CAPSCREW, M10X20 SHAFT
544D
REV
149
SECTION 3 - ATTACHMENTS
150
ITEM 101 102 103 104 105 106 107 108 109 110 111 K1 K2
PART NUMBER 70022959 70022989 70022964 70022981 70022968 70023011 70022983 70023000 70022996 70022963 N.S.S. 70023925 70023005
QTY 1 1 1 1 1 1 1 2 3 2 1 1 1
K3 K4 K5 K6 K7 K8
70023006 70023007 70023015 8035831 70023013 70022986
1 1 1 1 1 1
DESCRIPTION WASHER RETAINING RING CAPSCREW, M12X55 IHR BRACKET HOSE CLAMP BAR IHR BRACKET TERMINATION BRACKET BULKHEAD UNION AND LOCKNUT CAPSCREW, M10X16 LG HOSE ASSY, (not shown) S/N PLATE DECAL KIT, (includes items 1 thru 6) SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21, 23, 24 & 25) CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23) SHIM KIT MAST COMMON PARTS KIT, (includes items 27 thru 43) SEAL KIT, TILT CYLINDER IHR COMMON PARTS KIT, (includes items 93 thru 109) IHR KIT, (includes items 93 thru 110)
544D
REV
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-30. 66 IN DRYWALL CARRIAGE (Prior to SN 0160037689)
152
544D
91364001
SECTION 3 - ATTACHMENTS FIGURE 3-30. 66 IN DRYWALL CARRIAGE (Prior to SN 0160037689) ITEM 1 2 3 4 5 6 7 9 10 11 12 13
91364001
PART NUMBER 90455053 N.S.S. 90453013 90451054 90200003 0642032 88521310 N.S.S. 90553012 0741612 88551011 80501006 90553013
QTY 1 1 2 2 4 4 4 1 2 14 8 8 2
DESCRIPTION DRYWALL CARRIAGE ASSEMBLY, (includes all items) DRYWALL CARRIAGE WELDMENT DRYWALL FORK FORK PIN COLLAR TUBE HEX HD CAPSCREW, 5/8-11X4,GR5 HEX LOCKNUT, 5/8-11 S/N PLATE SIDE DRYWALL GUARD SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 BOTTOM DRYWALL GUARD
544D
REV D
153
SECTION 4 - ENGINE AND ATTACHING PARTS
SECTION 4 - ENGINE AND ATTACHING PARTS
91364001
544D
155
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-1. ENGINE ASSEMBLY, LH VIEW (SN 0355001 through 0355069)
156
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-1. ENGINE ASSEMBLY, LH VIEW (SN 0355001 through 0355069) ITEM
PART NUMBER 91165032
QTY Ref
1 2 3 4 5 6 7
91163017 91143329 91163122 84712738 83201135 88551012
1 1 1 2 4 8 Ref
8 9 10 11 12 13 14 15
88201095 83191010 2220635 88591027 91143121 84711334 91146056 83191032
2 10 1 1 1 2 1 8
16 17 18 19 20 21 22 23
91163260 91166075 83191004 83191012 83191035 91143345 91143344
1 1 2 2 2 1 1 Ref
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
2720058 88201051 90030271 91083106 24741047 91143315 91081388 83191041 86883075 72071980 88561108 90027472 91161323 88591206 90027187 88201020 24861170 85941017 88521205 77133447 2220497
121 in 4 1 1 1 1 1 4 2 28 in 4 2 1 1 7 2 2 2 2 1 1
91364001
DESCRIPTION ENGINE ASSY (includes all items on ENGINE ASSEMBLY, LH VIEW except items 47, 52 & 56 thru 64 also includes items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) CUMMINS B3.9C-130 EPA ENGINE FAN ASSY TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16X14-1-1/2, GR8 LOCKWASHER, 7/16 MAIN PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 LOCKWASHER, M12 TEE FITTING O-RING SUCTION TUBE FLANGE CLAMP RH ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35, (lubricate and torque to 5868 lb-ft) ACCELERATOR CABLE THROTTLE BRACKET HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M6 SOCKET HD CAPSCREW, M6X1X16 BALL SOCKET OVER TRAVEL ENGINE HARNESS, (See ELECTRICAL SECTION for Breakdown) FUEL LINE HOSE, 5/16 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 HOSE NIPPLE O-RING PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR HEX HD CAPSCREW, M8X1.25X70 TUBE FITTING NYLON TUBE, 3/8 WASHER, 5/16 HARDENED WASHER, 5/8 THROTTLE BAR O-RING TIE WRAP HEX HD CAPSCREW, 5/16-18X1, GR5 SUPPORT CLAMP SUPPORT CLAMP HEX NUT, 5/16-18 HOSE ASSY ADAPTER, (includes item 37)
544D
REV
157
SECTION 4 - ENGINE AND ATTACHING PARTS
158
ITEM 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
PART NUMBER 90205792 91146021 91143030 91163049 86883106 2220648 84718745 88261014 91146101 88711384 91163259 88201008 88551009 91143131 88201075 88521008 88561111 91143031 91143032
QTY 1 1 1 1 3 1 1 2 1 1 1 2 2 1 2 2 2 2 2 Ref
65 66 67 68 69 K1
91124125 91164115 91164112 91164113 91164114 91365008
1 1 1 1 2 NLA
K1 K1 K1 K1 K1
1001220559 91154001 91084001 8320270 91083218
1 1 1 1 1
DESCRIPTION CUSHION CLAMP LH ENGINE MOUNT SHOCK MOUNT STABILIZER HARNESS HOSE CLAMP ELBOW, 90 HOSE ASSY SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2 DIPSTICK WELDMENT REDUCING BUSHING, 1/2-1/4 THROTTLE SPRING HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 LOCKWASHER, 1/4 HEX HD CAPSCREW, M12X1.25X90 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 LOCKNUT, 1/2-13 FLAT WASHER, 1/2 SHOCK MOUNT REBOUND WASHER FRAME WELDMENT, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) DIPSTICK LOWER TUBE DIPSTICK TUBE UPPER TUBE END SPRING CLAMP 250 HOUR FILTER KIT, (no longer available to order, use 1001220559 for replacement) (includes the following items) FILTER KIT, (includes the following items) AIR FILTER LUBE FILTER FUEL FILTER FUEL FILTER, (I/L)
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-2. ENGINE ASSEMBLY, LH VIEW (SN 0355070 through 0355140)
160
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-2. ENGINE ASSEMBLY, LH VIEW (SN 0355070 through 0355140) ITEM
PART NUMBER 91165032
QTY 1
1 2 3 4 5 6 7
91163017 91143329 91163122 84712738 83201135 88551012
1 1 1 2 4 8 Ref
8 9 10 11 12 13 14 15
88201095 83191010 2220635 88591027 91143121 84711334 91146056 83191032
2 10 1 1 1 2 1 8
16 17 18 19 20 21 22 23
91163260 91166075 83191004 83191012 83191035 91143345 91143344
1 1 2 2 2 1 1 Ref
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
2720058 88201051 90030271 91083106 24741047 91143315 91081388 83191041 86883075 72071980 88561108 90027472 91161323 88591206 90027187 88201020 24861170 85941017 88521205 77133447 2220497
107 in 4 1 1 1 1 1 4 2 28 in 4 2 1 1 7 2 2 2 2 1 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE ASSEMBLY, LH VIEW except items 51 & 58 thru 68, also includes items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) CUMMINS B3.9C-130 EPA ENGINE FAN ASSY TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16X14-1-1/2, GR8 LOCKWASHER, 7/16 MAIN PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 LOCKWASHER, M12 TEE FITTING O-RING SUCTION TUBE FLANGE CLAMP RH ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35, (lubricate and torque to 5868 lb-ft) ACCELERATOR CABLE THROTTLE BRACKET HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M6 SOCKET HD CAPSCREW, M6X1X16 BALL SOCKET OVER TRAVEL ENGINE HARNESS, (See ELECTRICAL SECTION for Breakdown) FUEL LINE HOSE, 5/16 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 HOSE NIPPLE O-RING PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR HEX HD CAPSCREW, M8X1.25X70 TUBE FITTING NYLON TUBE, 3/8 WASHER, 5/16 HARDENED WASHER, 5/8 THROTTLE BAR O-RING TIE WRAP HEX HD CAPSCREW, 5/16-18X1, GR5 SUPPORT CLAMP SUPPORT CLAMP HEX NUT, 5/16-18 HOSE ASSY ADAPTER, (includes item 37)
544D
REV
161
SECTION 4 - ENGINE AND ATTACHING PARTS
162
ITEM 45 46 47 48 49 50 51 52 53 54 55 56 56 56 56 56 57 58 59 60 61 62 63 64 65 66 67 68
PART NUMBER 90205792 91146021 90028977 91163049 86883106 2220648 84718745 91146101 88711384 91163259 91363029 91365014 91363031 80963058 4460475 80963065 83191038 88261014 88201008 88551009 91143131 88201075 88521008 88561111 91143031 91143032 91143030
QTY 1 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 1 2 2 2 1 2 2 2 2 2 2 Ref
69 70 71 72 73 74 75 K1
83191013 91124125 91363028 91164115 91164112 91164113 91164114 91365008
1 1 1 1 1 1 2 NLA
K1 K1 K1 K1 K1
1001220559 91154001 91084001 8320270 91083218
1 1 1 1 1
DESCRIPTION CUSHION CLAMP LH ENGINE MOUNT YOKE STABILIZER HARNESS HOSE CLAMP ELBOW, 90 HOSE ASSY DIPSTICK WELDMENT REDUCER BUSHING, 1/2-1/4 THROTTLE SPRING ATOMIZER, 1/8 IN QUICK START THERMOSTAT ASSY, (includes the following items) THERMOSTAT SHROUD CONNECTOR 2-WIRE MALE PIN TERMINAL CABLE SEAL HEX HD CAPSCREW, M10X1.50X20 SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 LOCKWASHER, 1/4 HEX HD CAPSCREW, M12X1.25X90 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 LOCKNUT, 1/2-13 FLAT WASHER, 1/2 SHOCK MOUNT REBOUND WASHER SHOCK MOUNT FRAME WELDMENT, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) LOCKWASHER, M10 DIPSTICK NYLON TUBE LOWER TUBE DIPSTICK TUBE1 UPPER TUBE END SPRING CLAMP 250 HOUR FILTER KIT, (no longer available to order, use 1001220559 for replacement) (includes the following items) FILTER KIT, (includes the following items) AIR FILTER LUBE FILTER FUEL FILTER FUEL FILTER, (I/L)
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-3. ENGINE ASSEMBLY, LH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
164
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-3. ENGINE ASSEMBLY, LH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91165032
QTY 1
1 2 3 4 5 6 7
91163017 91143329 91163122 84712738 83201135 88551012
1 1 1 2 4 8 Ref
8 9 10 11 12 13 14 15
88201095 83191010 2220635 88591027 91143121 84711334 91146056 83191032
2 10 1 1 1 2 1 8
16 17 18 19 20 21 22 23
91163260 91166075 83191004 83191012 83191035 91143345 91143344
1 1 2 2 2 1 1 Ref
24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
2720058 88201051 90030271 91083106 91124125 91363028 83191013 83191041 86883075 72071980 88561108 90027472 91161323 88591206 90027187 88201020 24861170 85941017 88521205 77133447
107 in 4 1 1 1 1 1 4 1 28 in 4 2 1 1 4 2 2 2 2 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE ASSEMBLY, LH VIEW except items 51 & 59 thru 69, also includes items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) CUMMINS B3.9C-130 EPA ENGINE FAN ASSY TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16X14-1-1/2, GR8 LOCKWASHER, 7/16 MAIN PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 LOCKWASHER, M12 TEE FITTING O-RING SUCTION TUBE FLANGE CLAMP RH ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35, (lubricate and torque to 5868 lb-ft) ACCELERATOR CABLE THROTTLE BRACKET HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M6 SOCKET HD CAPSCREW, M6X1X16 BALL SOCKET OVER TRAVEL ENGINE HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) FUEL LINE HOSE, 5/16 HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 HOSE NIPPLE O-RING DIPSTICK NYLON TUBE LOCKWASHER, M10 HEX HD CAPSCREW, M8X1.25X70 TUBE FITTING NYLON TUBE, 3/8 WASHER, 5/16 HARDENED WASHER, 5/8 THROTTLE BAR O-RING TIE WRAP HEX HD CAPSCREW, 5/16-18X1, GR5 SUPPORT CLAMP SUPPORT CLAMP HEX NUT, 5/16-18 HOSE ASSY
544D
REV AB
165
SECTION 4 - ENGINE AND ATTACHING PARTS
166
ITEM 44 45 46 47 48 49 50 51 52 53 54 55 56
PART NUMBER 2220497 90205792 91146021 90028977 91163049 86883106 2220648 84718745 91146101 88711384 91163259 91363029
QTY 1 1 1 1 1 4 1 1 1 1 1 1 Ref
57 58 59 60 61 62 63 64 65 66 67 68
83191038 91083493 88201008 88551009 91143131 88201075 88521008 88561111 91143031 91143032 91143030
1 6 in 2 2 1 2 2 2 2 2 2 Ref
69 70 71 72 73 K1
88261014 91164115 91164112 91164113 91164114 91365008
2 1 1 1 2 NLA
K1 K1 K1 K1 K1 K2
1001220559 91154001 91084001 8320270 91083218 91365042
1 1 1 1 1 1
K2 K2 K2 K2 K2
1101312 1101313 91083218 8320270 91084001
1 1 1 1 1
DESCRIPTION ADAPTER, (includes item 37) CUSHION CLAMP LH ENGINE MOUNT YOKE STABILIZER HARNESS HOSE CLAMP ELBOW, 90 HOSE ASSY DIPSTICK WELDMENT REDUCING BUSHING, 1/2-1/4 THROTTLE SPRING ATOMIZER, 1/8 QUICK START THERMOSTAT ASSY, (See ELECTRICAL SECTION for Breakdown) HEX HD CAPSCREW, M10X1.50X20 SPLIT FLEX LOOM, 1/2 OD HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 LOCKWASHER, 1/4 HEX HD CAPSCREW, M12X1.25X90 HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 LOCKNUT, 1/2-13 FLAT WASHER, 1/2 SHOCK MOUNT REBOUND WASHER SHOCK MOUNT FRAME WELDMENT, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) SOCKET BUTTON HD CAPSCREW, #1/4-20X1/2 LOWER TUBE DIPSTICK TUBE UPPER TUBE END SPRING CLAMP 250 HOUR FILTER KIT, (no longer available to order, use 1001220559 for replacement) (includes the following items) (SN 0355001 through 0355579) FILTER KIT, (includes the following items) AIR FILTER KIT LUBE FILTER FUEL FILTER FUEL FILTER, (I/L) ENGINE FILTER KIT, (includes all items) (SN 0355580 through 0160000973) AIR FILTER ELEMENT AIR FILTER SAFETY ELEMENT FUEL FILTER FUEL FILTER LUBE FILTER
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-4. ENGINE ASSEMBLY, LH VIEW (SN 0160000976 through 0160034720, Including 0160035922)
168
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-4. ENGINE ASSEMBLY, LH VIEW (SN 0160000976 through 0160034720, Including 0160035922) ITEM
PART NUMBER 91555005
1
QTY 1
Ref
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
91553009 91553046 83191039 88561108 91536012 88591011 91536014 91536015 83191032 83191010 83191043 83783030 91163122 91083106
1 1 4 4 1 1 1 1 6 10 4 4 1 1 Ref
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
88201095 90027472 84712738 83201155 88551012 91143121 88591027 84711334 88201051 2220497 2220635 77133447 88591206 90205792
2 2 2 4 8 1 1 2 4 1 1 1 1 1 Ref Ref
33 34 35 36 37 38 39 40 41 42
91143314 91403265 86883074 72071980 91553031 86883106 80373025 2720058 88711570
1 1 1 40 in 1 1 1 50 in 1 Ref
91364001
DESCRIPTION ENGINE ASSY, (includes all items except 43 thru 47 & 50 on ENGINE ASSEMBLY, LH VIEW, all items except 52 thru 54 on ENGINE ASSEMBLY, RH VIEW and all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) JOHN DEERE ENGINE, 125 HP, (See JOHN DEERE ENGINE for Breakdown) FAN FAN SPACER HEX HD CAPSCREW, M8X1.25X80 WASHER, 5/16 LH REAR ENGINE MOUNT O-RING LH FRONT ENGINE MOUNT RH FRONT ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X35, (torque to 66-76 lb-ft) LOCKWASHER, M12 HEX HD CAPSCREW, M16X2X30, (torque to 166-281 lb-ft) LOCKWASHER, M16 TUBE ASSY O-RING MAIN PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 HARDENED WASHER, 5/8 SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-3/4 LOCKWASHER, 7/16 SUCTION TUBE O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 ADAPTER, (includes o-ring) SWIVEL RUN TEE, 3/8 TUBE HOSE ASSY O-RING CUSHION CLAMP EXHAUST SYSTEM, (See EXHAUST SYSTEM for Breakdown) WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown) WATER TEMP SENDER REDUCER BUSHING TUBE FITTING, 90 NYLON TUBE AIR INLET TUBE HOSE CLAMP PUSH LOCK FITTING HOSE, 5/16 PIPE ADAPTER ECU ENGINE HARNESS, (See ELECTRICAL SECTION for Breakdown)
544D
REV R
169
SECTION 4 - ENGINE AND ATTACHING PARTS
170
ITEM 43 44 45 46 47 48 49 50
PART NUMBER 88201106 91203138 88561113 88521010 91203137 83191049 91553057
QTY 4 4 4 4 4 4 1 Ref
51 52 K1 K1 K1 K1 K1 K1 K1 K2
91536013 0100048 91535011 1101312 1101313 91083218 91534004 91534005 91534006 2915180
1 AR 1 1 1 1 1 1 1 1
K2 K2 K3 K3 K3 K3 K3 K3 K3 K3 K3
2120168 91083069 1001113510 80373091 80373092 91083218 91534004 91534005 91534006 2120168 91083069
2 1 1 1 1 1 1 1 1 2 1
DESCRIPTION HEX HD CAPSCREW, 5/8-11X4-1/2, GR5 REBOUND WASHER FLAT WASHER, 5/8 HEX LOCKNUT, 5/8-11 SHOCK MOUNT HEX HD CAPSCREW, M12X1.75X60, (torque to 66-76 lb-ft) INTAKE GASKET FRAME WELDMENT, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) RH REAR ENGINE MOUNT DI-ELECTRIC GREASE 250 HOUR FILTER KIT, (9 in air cleaner), (includes all items) AIR FILTER ELEMENT AIR FILTER SAFETY ELEMENT FUEL FILTER FUEL FILTER OIL FILTER OIL FILTER SEAL 1000 HOUR FILTER KIT, (9 in air cleaner), (includes 91535011 & the following) HYDRAULIC FILTER HYDRAULIC BREATHER 1000 HOUR FILTER KIT, (10 in air cleaner), (includes all items) AIR FILTER ELEMENT AIR FILTER SAFETY ELEMENT FUEL FILTER FUEL FILTER OIL FILTER OIL FILTER SEAL HYDRAULIC FILTER HYDRAULIC BREATHER
544D
REV
C
B
2
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-5. ENGINE ASSEMBLY, LH VIEW (SN 0160035037 to Present, Excluding 0160035922)
172
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-5. ENGINE ASSEMBLY, LH VIEW (SN 0160035037 to Present, Excluding 0160035922) ITEM
PART NUMBER 1001091084
1
QTY 1
Ref
2 3 4 5
1001104525 1001091108 1001091109 0761216
1 1 1 8
6 7 8 9
4761800 91163122 91083106
8 1 1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 78
0642012 90027472 84712738 0681714 4761700 91143121 3790222 84711334 0641709 2220497 2220635 77133447 88591206 90205792
2 2 2 4 8 1 1 2 4 1 1 1 1 1 Ref 37 in Ref
2720643
79 83 84 94 95 96 101 102 103 204 205 206 207 209 225 228 229
91364001
Ref 1001104647 8770064 1001093891 1001093944 8410031 2060045 3575947 8310705 0641708 1001091111 4761700 3272205 1001091080 0682238 1001091082 4752200
1 1 1 1 1 1 2 4 8 4 8 2 2 2 1 2
DESCRIPTION ENGINE ASSY, (includes items 1 thru 96 & all items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) CUMMINS ENGINE, 130 HP, (See CUMMINS ENGINE for Breakdown) FAN ASSY, (includes items 101 thru 103) LH REAR ENGINE MOUNT RH REAR ENGINE MOUNT HEX HD CAPSCREW, M12X1.75X40, GR8.8, (torque to 60-70 lbft) LOCKWASHER, 1/2 TUBE ASSY O-RING MAIN HYDRAULIC PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 HARDENED WASHER, 5/8 FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 LOCKWASHER, 7/16 SUCTION TUBE O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 ADAPTER, (includes item 22) SWIVEL NUT RUN TEE HOSE ASSY O-RING CUSHION CLAMP EXHAUST TUBE, (See EXHAUST SYSTEM for Breakdown) HOSE, 3/8 ENGINE HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) ECU ENGINE HARNESS, (See ELECTRICAL SECTION for Breakdown) HOSE ASSY CONNECTOR, (swivel nut) HOSE COUPLING WASHER GEAR CLAMP FAN FAN PLATE HEX HD CAPSCREW, M10X1.5X50mm, (torque to 34-61 Nm) HEX HD CAPSCREW, 7/16-14X1, GR5 REBOUND WASHER LOCKWASHER, 7/16 HEX LOCKNUT, 3/4-10 ISOLATOR MOUNT HEX HD CAPSCREW, 3/4-10X4-3/4, GR8 ISOLATOR MOUNT FLAT WASHER, 3/4
544D
REV Q
A
173
SECTION 4 - ENGINE AND ATTACHING PARTS
174
ITEM 267 268 269 K1
PART NUMBER 0681830 3271805 4751800 1001113718
QTY 1 1 1 1
K2
1001113719
1
DESCRIPTION HEX HD CAPSCREW, 1/2-13X3-3/4, GR8 HEX LOCKNUT, 1/2-13 FLAT WASHER, 1/2 250 HOUR FILTER KIT, (includes oil filter, primary and secondary fuel filters, primary and safety air filters) 1000 HOUR FILTER KIT, (includes oil filter, primary and secondary fuel filters, primary and safety air filters, hydraulic element and hydraulic breather)
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-6. ENGINE ASSEMBLY, RH VIEW (SN 0355001 through 0355069)
176
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-6. ENGINE ASSEMBLY, RH VIEW (SN 0355001 through 0355069) ITEM
PART NUMBER 91165032
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
91083418 84712738 83201135 88551012 91163201 91083266 91163098 83191021 83191013 91143124 91143099 91083218 91086130 91143314 91083106
1 8 4 16 1 1 1 5 12 1 1 1 1 1 4 Ref
17 18 19 20 21 22 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
2220579 2220371 88201066 88551013 91146058 2131212 88591207 2151212 88591207 91146037 83683175 83483497 1001108293 91083456 88711385 84718639 1001108291 90402427 83201155 91141506 88561109 83191006 83191004 83191010 88561111 88201036 91143122 84711333 2200224 88591204
1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 7 5 2 2 3 4 1 2 1 2
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE ASSEMBLY, RH VIEW also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2, GR8 LOCKWASHER, 7/16 TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW, M10X1.5X30 LOCKWASHER, M10 NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE FUEL FILTER, (I/L) TUBE SUPPORT WATER TEMP SENDER O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TEE FITTING ADAPTER, (includes item 44) HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 LOCKWASHER, 1/2 FLOW DIVIDER BRACKET ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING EXHAUST TUBE MUFFLER CLAMP HOSE CLAMP ALTERNATOR, (includes item 31), (see service note #3 & #5) STARTER, (see service note #4) REDUCER BUSHING HOSE ASSY REGULATOR STARTER SOLENOID, (relay) HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 JUMPER WIRE FLAT WASHER, 3/8 HEX HD CAPSCREW, M10X1.5X40 HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M12 FLAT WASHER, 1/2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 SUPPORT CLAMP, 5/8 SPLIT FLANGE PIPE PLUG, 3/4 O-RING
544D
REV
177
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 45 46 47 48 49 50 51 52 53 53 54
178
PART NUMBER 83191005 91086131 90205792 88591024 88551011 90027187 84718425 84718700 2220472 88591204 91084162
QTY 2 1 1 1 4 1 1 1 1 1 1
DESCRIPTION HEX HD CAPSCREW, M10X1.5X45 TUBE SUPPORT CUSHION CLAMP O-RING LOCKWASHER, 3/8 TIE WRAP HOSE ASSY HOSE ASSY ELBOW, 90, (includes o-ring) O-RING FAN BELT
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-7. ENGINE ASSEMBLY, RH VIEW (SN 0355070 through 0355140)
180
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-7. ENGINE ASSEMBLY, RH VIEW (SN 0355070 through 0355140) ITEM
PART NUMBER 91165032
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
91083418 84712738 83201135 88551012 91163201 91083266 91163098 83191021 83191013 91143124 91143099 91083218 91086130 91143314 91083106
1 8 4 16 1 1 1 7 14 1 1 1 1 1 4 Ref
17 18 19 20 21 22 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
2220579 2220371 88201065 88551013 91146058 2131212 88591207 2151212 88591207 91146037 83683175 91084162 1001108293 91083456 88711385 84718639 1001108291 90402427 83201155 91363022 88561109 83191006 83191004 83191010 88561111 88201036 91143122 84711333 2200224 88591204
1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 1 7 5 2 2 3 4 1 2 1 2
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE ASSEMBLY, RH VIEW also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2, GR8 LOCKWASHER, 7/16 TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW, M10X1.5X30 LOCKWASHER, M10 NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE FUEL FILTER, (I/L) TUBE SUPPORT WATER TEMP SENDER O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TEE FITTING ADAPTER, (includes item 44) HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 FLOW DIVIDER BRACKET ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING EXHAUST TUBE MUFFLER CLAMP FAN BELT ALTERNATOR, (includes item 31), (see service note #3 & #5) STARTER, (see service note #4) REDUCER BUSHING HOSE ASSY REGULATOR STARTER SOLENOID, (relay) HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 JUMPER WIRE FLAT WASHER, 3/8 HEX HD CAPSCREW, M10X1.5X40 HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M12 FLAT WASHER, 1/2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 SUPPORT CLAMP, 5/8 SPLIT FLANGE PIPE PLUG, 3/4 O-RING
544D
REV
181
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 45 46 47 48 49 50 51 52 53 53 54 55 56 57 58 59
182
PART NUMBER 83191005 91086131 90205792 88591024 88551011 90027187 84718425 84718700 2220472 88591204 24861170 86883106 2720058 91363038 91363039 91361038
QTY 2 1 1 1 4 1 1 1 1 1 1 2 14 in 1 1 1
DESCRIPTION HEX HD CAPSCREW, M10X1.5X45 TUBE SUPPORT CUSHION CLAMP O-RING LOCKWASHER, 3/8 TIE WRAP HOSE ASSY HOSE ASSY ELBOW, 90, (includes o-ring) O-RING SUPPORT CLAMP HOSE CLAMP HOSE, 5/16 JUMPER WIRE JUMPER WIRE AIR INTAKE BRACKET
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-8. ENGINE ASSEMBLY, RH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
184
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-8. ENGINE ASSEMBLY, RH VIEW (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91165032
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
91083418 84712738 83201135 88551012 91163201 91083266 91163098 83191021 83191013 91143124 91143099 91083218 91086130 91143314 91083106
1 8 4 16 1 1 1 5 14 1 1 1 1 1 5 Ref
17 18 19 20 21 22 22 23 23 24 25 26 27 28 29 30 31 32
2220579 2220371 88201065 88551013 91146058 2131212 88591207 2151212 88591207 91146037 83683175 83191038 1001108293 91083456 88711385 84718639 1001108291
1 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 Ref
33 34 35 36 37 38 39 40 41 42
83201155 88551009 88561109 83191006 83191004 83191010 88561111 88201036 91143122 84711333
12 2 7 5 2 2 3 4 1 2
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE ASSEMBLY, RH VIEW except items 57, 58, 59 & 34 also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) TUBE ASSY SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2, GR8 LOCKWASHER, 7/16 TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW, M10X1.5X30 LOCKWASHER, M10 NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE FUEL FILTER, (I/L) TUBE SUPPORT WATER TEMP SENDER O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TEE FITTING ADAPTER, (includes item 44) HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 FLOW DIVIDER BRACKET ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING EXHAUST TUBE MUFFLER CLAMP HEX HD CAPSCREW, M10X1.5X20 ALTERNATOR, (includes item 31), (see service note #3 & #5) STARTER, (see service note #4) REDUCER BUSHING HOSE ASSY REGULATOR STARTER RELAY ASSY, (See ELECTRICAL SECTION for Breakdown) HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 LOCKWASHER, 1/4 FLAT WASHER, 3/8 HEX HD CAPSCREW, M10X1.5X40 HEX HD CAPSCREW, M12X1.75X30 LOCKWASHER, M12 FLAT WASHER, 1/2 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 SUPPORT CLAMP, 5/8 SPLIT FLANGE
544D
REV AB
185
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 43 44 45 46 47 49 50 51 52 53 53 54 55 56 57 58 59 60 61
186
PART NUMBER 2200224 88591204 83191005 91086131 90205792 88551011 90027187 77133196 84718700 2220472 88591204 24861170 86883106 2720058 84718956 88561001 88201001 91361038 91084162
QTY 1 2 2 1 1 4 1 1 1 1 1 1 2 14 in 1 2 2 1 1
DESCRIPTION PIPE PLUG, 3/4 O-RING HEX HD CAPSCREW, M10X1.5X45 TUBE SUPPORT CUSHION CLAMP LOCKWASHER, 3/8 TIE WRAP HOSE ASSY HOSE ASSY ELBOW, 90, (includes o-ring) O-RING SUPPORT CLAMP HOSE CLAMP HOSE, 5/16 HOSE ASSY FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1/2, GR5 AIR INTAKE BRACKET FAN BELT
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-9. ENGINE ASSEMBLY, RH VIEW (SN 0160000976 through 0160034720, Including 0160035922)
188
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-9. ENGINE ASSEMBLY, RH VIEW (SN 0160000976 through 0160034720, Including 0160035922) ITEM
PART NUMBER 91555005
QTY 1
1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 31 32
88551009 91083218 86883106 91083418 84712738 91083106 83201155 88551012 91163201 91083266 2131212 2151212 91163098 2220579 2220371 88591204 84718700 91556011 91556012 91556010 83191021 83191006 83191005 83191013 88561109 84718639 84711333 88201036 88551011
2 1 4 1 8 5 16 16 1 1 1 1 1 1 2 2 1 1 1 1 5 5 2 12 7 1 2 4 4 Ref
33 34 35 36 37 38
88201065 88551013 88561111 1001108293 1001108291
2 2 2 1 1 Ref
39
Ref
40
91553030
NLA
41
83191040
2
42 43
90205792 2220472
1 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items except 43 thru 47 & 50 on ENGINE ASSEMBLY, LH VIEW, all items except 1, 52 & 53 on ENGINE ASSEMBLY, RH VIEW and all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) LOCKWASHER, 1/4 STRAINER HOSE CLAMP TUBE ASSY SPLIT FLANGE CLAMP O-RING HEX HD CAPSCREW, 7/16-14X1-3/4 LOCKWASHER, 7/16 TUBE ASSY TUBE ASSY ELBOW, 90, (straight thread), (includes o-ring) ELBOW, 45, (straight thread), (includes o-ring) TUBE ASSY TEE FITTING ADAPTER, (includes item 17) O-RING HOSE ASSY LH TUBE SUPPORT RH TUBE SUPPORT FLOW DIVIDER BRACKET HEX HD CAPSCREW, M10X1.5X30 HEX HD CAPSCREW, M10X1.5X40 HEX HD CAPSCREW, M10X1.5X45 LOCKWASHER, M10 FLAT WASHER, 3/8 HOSE ASSY SPLIT FLANGE HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 FLAT WASHER, 1/2 ALTERNATOR, (includes item 37) REGULATOR NEGATIVE BATTERY CABLE, (See ELECTRICAL SECTION for Breakdown) POSITIVE BATTERY CABLE, (See ELECTRICAL SECTION for Breakdown) STARTER MOTOR, (no longer available, See OPTIONS SECTION for Breakdown), (includes item 51) (SN 0160000976 through 0160008305) SOCKET HD CAPSCREW, M10X1.5X30, (torque to 38-48 lb-ft) (SN 0160000976 through 0160008305) CUSHION CLAMP ELBOW, 90, (straight thread), (includes o-ring)
544D
REV R
189
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 44 45 46 47 48 49 51 52 53
190
PART NUMBER 2720058 88201020 88521205 24861170 77133196 80683013 91554031 4711400 88201001
QTY 40 in 2 2 3 1 2 1 2 2
DESCRIPTION HOSE, 5/16 HEX HD CAPSCREW, 5/16-18X1, GR5 HEX LOCKNUT, 5/16-18 SUPPORT CLAMP HOSE ASSY SUPPORT CLAMP STARTER SOLENOID FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1/2, GR5
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-10. ENGINE ASSEMBLY, RH VIEW (SN 0160035037 to Present, Excluding 0160035922)
192
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-10. ENGINE ASSEMBLY, RH VIEW (SN 0160035037 to Present, Excluding 0160035922) ITEM
PART NUMBER 1001091084
QTY 1
6 8 12 13 14 23 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 45 46 47 48
4761800 91083106 84712738 0681714 4761700 90205792 1001091704 1001091705 91083266 2131212 2151212 91163098 2220579 2220371 3780177 84718700 1001091701 1001091700 1001091698 0761016 4711600 0701015 84718639 8530030 0641610 4761600
2 5 8 16 28 1 1 1 1 1 1 1 1 2 2 1 1 1 1 5 7 5 1 2 4 4 Ref
49 50 51 52 80 81 82 86 87 88 89 90 91 92 93 97 98 99
0641808 4711800 2220472 0701017 2221154 88712306 91143314 1320044 4751400 3311405 0641406 1001105689 0641614 4751600 3311605 77133196
2 2 1 2 1 1 1 1 2 1 1 1 1 2 1 1 Ref Ref
91364001
DESCRIPTION ENGINE ASSY, (includes items 1 thru 26 & item 79 on ENGINE ASSEMBLY, LH VIEW and all items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) LOCKWASHER, 1/2 O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 LOCKWASHER, 7/16 CUSHION CLAMP TUBE ASSY TUBE ASSY TUBE ASSY ELBOW, 90 ELBOW, 45 TUBE ASSY SWIVEL NUT BRANCH TEE ADAPTER, (includes item 35) O-RING HOSE ASSY TUBE SUPPORT, LH TUBE SUPPORT, RH FLOW DIVIDER BRACKET HEX HD CAPSCREW, M10X40, GR8.8 FLAT WASHER, 3/8 HEX HD CAPSCREW, 10-1.50X35mm, 8.8 HOSE ASSY SPLIT FLANGE HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 1/2-13X1, GR5 FLAT WASHER, 1/2 ELBOW, 90 HEX HD CAPSCREW, 10-1.50X45mm PIPE REDUCER, 3/4X1/2 PIPE REDUCER, 1/2X1/8 WATER TEMPERATURE SENDER CLAMP LOCKWASHER, 1/4 HEX NUT, 1/4-20 HEX HD CAPSCREW, 1/4-20X5/8 TUBE SUPPORT BRACKET HEX HD CAPSCREW, 3/8-16X1-3/4 LOCKWASHER, 3/8 HEX NUT, 3/8-16 HOSE ASSY BANJO SCREW, (See FUEL TANK AND LINES for Breakdown) COPPER CRUSH WASHER, (See FUEL TANK AND LINES for Breakdown)
544D
REV Q
193
SECTION 4 - ENGINE AND ATTACHING PARTS ITEM 100
194
PART NUMBER
QTY Ref
DESCRIPTION BANJO ADAPTER, (See FUEL TANK AND LINES for Breakdown)
544D
REV
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-11. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355001 through 0355069)
196
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-11. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355001 through 0355069) ITEM
PART NUMBER 91165032
QTY 1
1 2
91163011
1 Ref
3 4 5
88211068 88551011 88201112
8 8 2
6 7 7 8 9 10 11 12 12 13 13 14 15 16 17 18 18 19 20 21 22 22 23 24 25 26
90027473 2220380 88591210 91143087 91143143 80633030 2220628 2220472 88591204 2220501 88591204 2220700 2220622 2220385 8760268 2220451 88591207 2220635 77133447 91144002 91053020 91054002 90028482 77363128 91084311 91164104
2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE ASSEMBLY, RH VIEW) PUMP MT AND FLYWHEEL COUPLING HYDROSTATIC TRANSMISSION PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X5/8, (torque to 40-45 lb-ft) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5, (torque to 240-265 lbft) HARDENED WASHER, 3/4 ADAPTER, (includes o-ring) O-RING INTAKE TUBE HOSE ASSY BAND CLAMP ELBOW, 90 ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING TEE FITTING REDUCER WITH ADAPTER TEE FITTING ELBOW, 90, (swivel nut) ADAPTER, (includes o-ring) O-RING TEE FITTING HOSE ASSY O-RING TEST COUPLING, (includes o-ring) O-RING BAND CLAMP HOSE ASSY MOUNTING PLATE, (includes bolts) COUPLING
544D
REV
197
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-12. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355070 through 0355140)
198
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-12. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355070 through 0355140) ITEM
PART NUMBER 91165032
QTY 1
1 2
91163011
1 Ref
3 4 5
88211068 88551011 88201112
8 8 2
6 7 7 8 9 10 11 12 12 13 13 14 15 16 17 18 18 19 20 21 22 22 23 24 25 26
90027473 2220380 88591210 91143087 91143143 80633030 2220628 2220472 88591204 2220501 88591204 2220700 2220622 2220385 8760268 2220451 88591207 2220635 77133447 91144002 91053020 91054002 90028482 77363128 91084311 91164104
2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE ASSEMBLY, RH VIEW) PUMP MT AND FLYWHEEL COUPLING HYDROSTATIC TRANSMISSION PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X5/8, (torque to 40-45 lb-ft) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5, (torque to 240-265 lbft) HARDENED WASHER, 3/4 ADAPTER, (includes o-ring) O-RING INTAKE TUBE HOSE ASSY BAND CLAMP ELBOW, 90 ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING TEE FITTING REDUCER WITH ADAPTER TEE FITTING ELBOW, 90, (swivel nut) ADAPTER, (includes o-ring) O-RING TEE FITTING HOSE ASSY O-RING TEST COUPLING, (includes o-ring) O-RING BAND CLAMP HOSE ASSY MOUNTING PLATE, (includes bolts) COUPLING
544D
REV
199
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-13. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
200
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-13. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91165032
QTY 1
1 2
91163011
1 Ref
3 4 5
88211068 88551011 88201112
8 8 2
6 7 7 8 9 10 11 12 12 13 13 14 15 16 17 18 18 19 20 21 22 22 23 24 25 26
90027473 2220380 88591210 91143087 91143143 80633030 2220628 2220472 88591204 2220501 88591204 2220700 2220622 2220385 8760268 2220451 88591207 2220635 77133447 91144002 91053020 91054002 90028482 77363128 91084311 91164104
2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1
91364001
DESCRIPTION ENGINE ASSY, (includes all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING also includes items on ENGINE ASSEMBLY, LH VIEW and ENGINE ASSEMBLY, RH VIEW) PUMP MT AND FLYWHEEL COUPLING HYDROSTATIC TRANSMISSION PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X5/8, (torque to 40-45 lb-ft) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5, (torque to 240-265 lbft) HARDENED WASHER, 3/4 ADAPTER, (includes o-ring) O-RING INTAKE TUBE HOSE ASSY BAND CLAMP ELBOW, 90 ELBOW, 90, (includes o-ring) O-RING ELBOW, 45, (includes o-ring) O-RING TEE FITTING REDUCER WITH ADAPTER TEE FITTING ELBOW, 90, (swivel nut) ADAPTER, (includes o-ring) O-RING TEE FITTING HOSE ASSY O-RING TEST COUPLING, (includes o-ring) O-RING BAND CLAMP HOSE ASSY MOUNTING PLATE, (includes bolts) COUPLING
544D
REV AB
201
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-14. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160000976 through 0160034720, Including 0160035922)
202
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-14. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160000976 through 0160034720, Including 0160035922) ITEM
PART NUMBER 91555005
QTY 1
1
91363206
1
2
Ref
3
88211068
8
4 5
88551011 88201112
8 2
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
90027473 2220380 91143087 91553038 80633030 2220628 2220472 2220501 2220700 2220622 2220385 77363128 8760268 2220451 2220635 77133447 91144002 91053020 90028482 88591210 88591204 88591207 91364099 91164104 91364100 91054002
2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 2
91364001
DESCRIPTION ENGINE ASSY, (includes all items except 43 thru 47 & 50 on ENGINE ASSEMBLY, LH VIEW, all items except 52 thru 54 on ENGINE ASSEMBLY, RH VIEW and all items on ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) PUMP MT AND FLYWHEEL COUPLING, (includes items 28 thru 30) HYDROSTATIC TRANSMISSION PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X5/8, GR8, (torque to 40-45 lbft) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5, (torque to 240-264 lbft) HARDENED WASHER, 3/4 ADAPTER, (includes item 25) INTAKE TUBE INTAKE HOSE BAND CLAMP ELBOW, 90, (includes o-ring) ELBOW, 90, (includes item 26) ELBOW, 45, (includes item 26) TEE FITTING REDUCER WITH ADAPTER TEE FITTING HOSE ELBOW, 90, (swivel nut) ADAPTER, (includes item 27) TEE FITTING HOSE ASSY O-RING MINI-CHECK, (includes item 31) BAND CLAMP O-RING O-RING O-RING HOUSING MOUNT COUPLING, (bolts included) COUPLER VITON O-RING, (lubricate lightly)
544D
REV R
A
203
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-15. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160035037 to Present, Excluding 0160035922)
204
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-15. ENGINE PUMP MOUNT AND FLYWHEEL HOUSING (SN 0160035037 to Present, Excluding 0160035922) ITEM
PART NUMBER 1001091084
QTY 1
20 21
2220635
1 Ref
47 51 54 55
4761600 2220472 91163011
8 2 1 Ref
56 58 59 60 61 62 63 64 65 66 67 68 69 70 71 73 74 75
3931610 0642218 90027473 2220380 91143087 91553038 80633030 2220628 2220501 2220700 2220622 2220385 77363128 8760268 2220451 91144002 91053020 90028482
8 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1
91364001
DESCRIPTION ENGINE ASSY, (includes items 1 thru 26 & item 79 on ENGINE ASSEMBLY, LH VIEW and all items on ENGINE ASSEMBLY, RH VIEW and ENGINE PUMP MOUNT AND FLYWHEEL HOUSING) TEE FITTING HOSE ASSY, (See ENGINE ASSEMBLY, LH VIEW for Breakdown) LOCKWASHER, 3/8 ELBOW, 90 FLYWHEEL COUPLING ASSY HYDROSTATIC TRANSMISSION PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOCKET HD CAPSCREW, 3/8-16X1 HEX HD CAPSCREW, 3/4-10X2-1/4, GR5 HARDENED WASHER, 3/4 ADAPTER INTAKE TUBE INTAKE HOSE BAND CLAMP ELBOW, 90 ELBOW, 45 TEE FITTING REDUCER TEE FITTING HOSE ELBOW, 90, (swivel nut) ADAPTER O-RING TEST COUPLING BAND CLAMP
544D
REV H
205
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-16. JOHN DEERE ENGINE (SN 0160000976 through 0160008588)
206
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-16. JOHN DEERE ENGINE (SN 0160000976 through 0160008588) ITEM
91364001
PART NUMBER 91553006 91404257 91404256 91404259 91404258 91404255 91404253 91534007 91534008 91534009 7026916 7026917 7026918 7026919 91404242 7026927 80374015 70021472 91404222 91404234 91534004 80374048 80374054 80374050 91404262 7026923 91404085 91554032 91404229 91404267 7026924 7026925 91404268 91404266 80374021 7026926 91534005 91554033 91474506 80374020 91534011 91474629 91474630 91474631 7026920
QTY 1 1 4 4 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION JOHN DEERE ENGINE, 125 HP, (includes all items) GASKET, VALVE COVER PLUG, VALVE COVER O-RING, VALVE COVER PLUG FILLER CAP, VALVE COVER, (includes packing) PACKING, FILLER CAP GASKET, OIL FILLER FLYWHEEL, (includes ring gear) RING GEAR FLYWHEEL BOLT FUEL INJECTION PUMP O-RING, FUEL INJECTION PUMP GASKET, AIR INLET GASKET, AIR INLET GASKET, OIL PAN GASKET, THERMOSTAT COVER BELT BELT TENSIONER SCREW, BELT TENSIONER GASKET, EXHAUST MANIFOLD FUEL FILTER ELEMENT O-RING, FUEL FILTER KIT, FUEL FILTER SEAL KIT, FUEL FILTER FUEL PUMP, (includes o-ring) O-RING, FUEL PUMP DIPSTICK DIPSTICK TUBE O-RING, WATER PUMP INLET GASKET, TURBOCHARGER TURBOCHARGER GASKET, TURBOCHARGER HOSE ASSY, TURBOCHARGER O-RING, TURBOCHARGER HOSE ASSY O-RING, TURBOCHARGER OIL PRESSURE SENDER OIL FILTER GASKET, OIL FILTER HEAD DRAIN PLUG, OIL FILTER, (includes o-ring) O-RING, DRAIN PLUG CRANK POSITION SENSOR ALTERNATOR BRACKET ALTERNATOR SUPPORT ALTERNATOR STRAP THERMOSTAT
544D
REV B
207
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-17. JOHN DEERE ENGINE (SN 0160008590 through 0160034720, Including 0160035922)
208
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-17. JOHN DEERE ENGINE (SN 0160008590 through 0160034720, Including 0160035922) ITEM
91364001
PART NUMBER 91553068 91404257 91404256 91404259 91404258 91404255 91404253 91534007 91534008 91534009 7026916 7026917 7026918 7026919 91404242 7026927 80374015 91404234 91534004 80374048 80374054 80374050 91404262 7026923 91404085 91554032 91404229 91404267 7026924 7026925 91404268 91404266 80374021 7026926 91534005 91554033 91474506 80374020 91534011 91474629 91474630 91474631 70021472 7026920
QTY 1 1 4 4 1 1 2 1 1 4 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION JOHN DEERE ENGINE, 125 HP, (includes all items) GASKET, VALVE COVER PLUG, VALVE COVER O-RING, VALVE COVER PLUG FILLER CAP, VALVE COVER, (includes packing) PACKING, FILLER CAP GASKET, OIL FILLER FLYWHEEL, (includes ring gear) RING GEAR FLYWHEEL BOLT FUEL INJECTION PUMP O-RING, FUEL INJECTION PUMP GASKET, AIR INLET GASKET, AIR INLET GASKET, OIL PAN GASKET, THERMOSTAT COVER BELT GASKET, EXHAUST MANIFOLD FUEL FILTER ELEMENT O-RING, FUEL FILTER KIT, FUEL FILTER SEAL KIT, FUEL FILTER FUEL PUMP, (includes o-ring) O-RING, FUEL PUMP DIPSTICK DIPSTICK TUBE O-RING, WATER PUMP INLET GASKET, TURBOCHARGER TURBOCHARGER GASKET, TURBOCHARGER HOSE ASSY, TURBOCHARGER O-RING, TURBOCHARGER HOSE ASSY O-RING, TURBOCHARGER OIL PRESSURE SENDER OIL FILTER GASKET, OIL FILTER HEAD DRAIN PLUG, OIL FILTER, (includes o-ring) O-RING, DRAIN PLUG CRANK POSITION SENSOR ALTERNATOR BRACKET ALTERNATOR SUPPORT ALTERNATOR STRAP BELT TENSIONER THERMOSTAT
544D
REV D
209
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-18. CUMMINS ENGINE (SN 0160035037 to Present, Excluding 0160035922)
210
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-18. CUMMINS ENGINE (SN 0160035037 to Present, Excluding 0160035922) ITEM
91364001
PART NUMBER 2000402 70021793 70021794 70021795 70021796 70021797 70023300 70023299 70023298 70021798 70021799 70021800 70021801 70022636 70021803 70021804 70021805 70021806 70021807 70022638 70021809 70021810 70020358 70020348 70020349 7029525
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION CUMMINS ENGINE, 130 HP, (includes all items) VALVE COVER GASKET FUEL INJECTION PUMP FLY WHEEL ENGINE OIL COOLER ENGINE OIL COOLER GASKET EXTENSION TUBE, DIPSTICK, (used with 800mm dipstick) OIL LEVEL DIPSTICK, (used with 800mm dipstick) DIPSTICK TUBE, (used with 800mm dipstick) OIL LEVEL DIPSTICK, (used with 200mm dipstick) DIPSTICK TUBE, (used with 200mm dipstick) LUBRICATION OIL PUMP OIL PAN OIL PAN GASKET OIL PAN PLUG TURBOCHARGER KIT, (includes 3 gaskets) WATER PUMP WATER PUMP GASKET FAN BELT INJECTOR BELT TENSIONER EXPANSION PLUG OIL FILTER SECONDARY FUEL FILTER PRIMARY FUEL FILTER ALTERNATOR
544D
REV D
211
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-19. FUEL TANK AND LINES (Prior to SN 0160035037, Including 0160035922)
212
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-19. FUEL TANK AND LINES (Prior to SN 0160035037, Including 0160035922) ITEM
PART NUMBER 91155016 91153031 91143316
QTY 1 1 1
3 4 5 6 7
91083491 86541381 86883106 2720058
5 1 4 119 in Ref
8 9 10 11 12 13
83483497 88551015 84712746 88711283 88201095 88561008
1 4 2 1 4 4
1 2
91364001
DESCRIPTION FUEL TANK ASSY, (includes items 1 thru 4, 10 & 11) FUEL TANK, (38 gal), (includes items 4 & 11) FUEL LEVEL SENDER, (do not use hardware provided with sender,order item 3) GASKETED SCREW, #10-32 FUEL TANK CAP, (with chain) HOSE CLAMP FUEL LINE HOSE, 5/16 ID FUEL FILTER, (I/L), (See ENGINE ASSEMBLY, RH VIEW for Breakdown) HOSE CLAMP LOCKWASHER, 5/8 HOSE NIPPLE, 90, 1/2X3/8 HEX SOCKET PIPE PLUG, 1/2 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 WASHER, 5/8
544D
REV E
213
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-20. FUEL TANK AND LINES (SN 0160035037 to Present, Excluding 0160035922)
214
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-20. FUEL TANK AND LINES (SN 0160035037 to Present, Excluding 0160035922) ITEM 1 1 1 2 3 4 102 122 146 161 243 244 265 270 275 276 277 278 280 281 326 385
91364001
PART NUMBER 91155016 91153031 86541381 88711283 91143316 91083491 84712746 0642012 8410013 4752000 4762000 4761500 0641508 1001101757 8410013 1001093891 1001105638 1001105639 1001105643 4711500 0641510 2720463 1001097568
QTY 1 1 1 1 1 5 2 4 2 4 4 4 2 1 2 1 1 2 1 2 2 37 in 1
DESCRIPTION FUEL TANK ASSY, (includes items 1 thru 4) FUEL TANK FUEL TANK CAP, (includes chain) HEX SOCKET PIPE PLUG, 1/2 FUEL LEVER SENDER GASKETED SCREW, #10-32 HOSE NIPPLE, 90, 1/2X/8 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 HOSE CLAMP WASHER, 5/8 LOCKWASHER, 5/8 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1, GR5 FUEL SEPERATOR BRACKET HOSE CLAMP HOSE COUPLING BANJO ADAPTER COPPER CRUSH WASHER BANJO SCREW WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1-1/4 HOSE, 3/8 FUEL SUPPLY HOSE
544D
REV E
215
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-21. RADIATOR ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
216
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-21. RADIATOR ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91145085
QTY 1
1 2 3 4 5 6 7 8 9 10
91143328 91144008 2720058 91143029 88551011 88561109 88201034 88591210 2220379
1 1 38 in 1 6 4 4 2 1 Ref
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42
85941016 83683308 90205918 88201037 88561109 88521206 77143003 84521056 88561003 88551010 88201020 91143139 86883327 91143045 91141231 2720058 86883106 77143006 91153012 85071128 91141485 91143348 91083533 88501005 77143004 91141103 91141102 85611278 91033137 90200755 2220464 90030271 88201035
2 4 4 4 4 4 6 1 3 4 4 1 2 1 1 14 in 2 4 1 2 1 6 3 2 2 1 1 2 2 52 in 1 1 2
91364001
DESCRIPTION RADIATOR ASSY, (includes items 1 thru 9, 11, 17, 18, one of item 23, 24, 29 thru 32 & 39 thru 42) RADIATOR, (includes item 2) RADIATOR CAP HOSE, 5/16 ID OIL COOLER LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X7/8, GR5 O-RING ADAPTER, (includes item 8) HOSE ASSY, (See HYDRAULIC CIRCUITS SECTION for Breakdown) SUPPORT CLAMP MOUNTING PAD WASHER HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8 LOCKNUT WHIZ-LOCK SCREW, 5/16-18X5/8 DRAIN COCK FLAT WASHER, 5/16 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1, GR5 DUST SHIELD HOSE CLAMP LOWER RADIATOR HOSE FLAT BAR HOSE, 5/16 ID HOSE CLAMP WHIZ-LOCKNUT, 5/16-18 UPPER RADIATOR HOSE HOSE CLAMP RADIATOR SHROUD CLAMP BAR FENDER WASHER HEX NUT WHIZ-LOCK SCREW, 5/16-18X1-3/4 LH RADIATOR MOUNT RH RADIATOR MOUNT WELD STUD SHOCK MOUNT GASKA TAPE ELBOW, (includes item 8) NIPPLE HEX HD CAPSCREW, 3/8-16X1, GR5
544D
REV J
217
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-22. RADIATOR ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922)
218
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-22. RADIATOR ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922) ITEM
PART NUMBER 91555001
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
91551031 85071128 91553039 90200755 91553004 7026442 2720058 88201035 88551011 88561109 91553002 91553042 86883327 91553010 2720550 91553003 91553041 2220878 2220379 85941016 88201036 91033137 77143006 88201037 90205918 83683308 88561109 88521206 86883327 91553040 84521056 77143003 91143348 91553022 91551019 91363018 77143006 88561003 91083533 88201018
1 6 1 52 in 1 1 38 in 4 6 4 1 1 6 2 2 1 1 1 2 2 2 2 4 4 4 4 4 4 1 1 1 8 8 1 1 4 2 3 3 2
91364001
DESCRIPTION RADIATOR ASSY, (includes items 1, 1 of item 2, 3 thru 11, 16, 18 thru 22 & 30 thru 34) FAN SHROUD HOSE CLAMP UPPER RADIATOR HOSE GASKA-TAPE RADIATOR, (includes item 6) RADIATOR CAP, 10 PSI HOSE, 5/16 HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 FLAT WASHER, 3/8 OIL COOLER CHARGE AIR OUTLET TUBE HOSE CLAMP CHARGE AIR COUPLING CHARGE AIR COUPLING CHARGE AIR COOLER CHARGE AIR INLET TUBE ELBOW, 90, (swivel nut) ADAPTER, (includes o-ring) SUPPORT CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 SHOCK MOUNT WHIZ-LOCKNUT, 5/16-18 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 WASHER, 3/8 MOUNTING PAD FLAT WASHER, 3/8 HEX LOCKNUT, 3/8-16 HOSE CLAMP LOWER RADIATOR HOSE DRAIN COCK WHIZ-LOCK SCREW, 5/16-18X5/8 CLAMP BAR DUST SHIELD FLAT BAR WHIZ-LOCK SCREW, 5/16-18X1 WHIZ-NUT, 5/16-18 FLAT WASHER, 5/16 FENDER WASHER HEX HD CAPSCREW, 5/16-18X3/4, GR5
544D
REV C
E
219
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-23. RADIATOR ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922)
220
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-23. RADIATOR ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922) ITEM 2 3 4 5 101 102 103 104 105 106 210 211 213 214 216 226 227 230 231 232 255 256 266 269 271 272 282 401 508
91364001
PART NUMBER 1001093475 8405201 1001093472 1001093473 1001093474 70021584 70021585 70021586 70021587 70021588 70023058 1001092237 1001093476 1001092238 1001093477 4341409 1001114495 1001001853 2720645 4761600 3271601 2720058 1320022 0681606 4751800 0641820 0641822 91163129 70023457 1001104987
QTY 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 4 3 7 1 4 4 AR 3 4 4 2 2 1 1 1
DESCRIPTION RADIATOR ASSY, (includes items 2 thru 5) CLAMP UPPER RADIATOR HOSE LOWER RADIATOR HOSE RADIATOR, (includes items 101 thru 106) RADIATOR FAN SHROUD ASSY CHARGE AIR COOLER HYDRAULIC COOLER ELBOW, 90 RADIATOR CAP, 15 PSI OVERFLOW BOTTLE, (includes item 401) PIPE HYDRAULIC HOSE PIPE ISOLATOR HUMP HOSE BAND CLAMP REDUCER LOCKWASHER HEX NUT, 3/8-16 HOSE BAND CLAMP HEX HD CAPSCREW, 3/8-16X3/4, GR8 WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5 BAND CLAMP CAP, OVERFLOW BOTTLE RH RADIATOR MOUNT
544D
REV D
D
221
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-24. AIR CLEANER PIPING (SN 0355001 through 0355579)
222
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-24. AIR CLEANER PIPING (SN 0355001 through 0355579) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
91364001
PART NUMBER 91155014 86981533 88201033 88551011 8273257 N.S.S. 77383154 91343015 91153021
QTY 1 2 4 4 1 1 1 1 1 Ref
77383790 91153007 91163137 91143353 24921332 N.S.S. N.S.S. 91163129 91083128 91143352
1 1 1 1 2 2 4 4 1 1
DESCRIPTION AIR CLEANER ASSY, (includes items 1, 4 thru 7 & 9 thru 11) MOUNTING BAND HEX HD CAPSCREW, 3/8-16X3/4, GR5 LOCKWASHER, 3/8 IN INLET CAP, (includes item 5) CLAMP SERVICE INDICATOR AIR CLEANER DECAL AIR INTAKE ELBOW AIR CLEANER, METAL HOUSING, (See AIR CLEANER for Breakdown) BAND CLAMP REDUCING ELBOW HOSE CLAMP AIR INTAKE TUBE, (upper) MUFFLER CLAMP, (includes items 15 & 16) BRIDGE NUT HOSE CLAMP 90, INTAKE ELBOW LOWER INTAKE TUBE
544D
REV
223
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-25. AIR CLEANER PIPING (SN 0355580 through 0455362, SN 0160000192 through 0160000973)
224
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-25. AIR CLEANER PIPING (SN 0355580 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7
PART NUMBER 10268516 88201021 88551010 8273257 N.S.S. 77383154
QTY 2 4 4 1 1 1 Ref
8 9 10 11 12 13 14 15 16 17 18 19 K1
91153021 91153007 91163137 91343023 N.S.S. N.S.S. 24921332 91083128 91143352 91163129 77383790 4751500 91345042
1 1 1 1 4 2 2 1 1 4 1 4 1
K1 K1
88501005 91341028
4 1
91364001
DESCRIPTION MOUNTING BAND HEX HD CAPSCREW, 5/16 -18X1-1/4, GR5 LOCKWASHER, 5/16 AIR INLET HOOD, (includes item 5) CLAMP SERVICE INDICATOR 9 IN AIR CLEANER, VINYL HOUSING, (See AIR CLEANER for Breakdown) AIR INTAKE ELBOW REDUCING ELBOW HOSE CLAMP UPPER INTAKE TUBE NUT BRIDGE MUFFLER CLAMP, (includes items 12 & 13) 90, AIR INTAKE ELBOW LOWER INTAKE TUBE HOSE CLAMP BAND CLAMP, (torque to 3 ft lbs) FLAT WASHER, 5/16 RETRO FIT KIT, (includes items 1, 2, 3, 4, 6, 9, 11, 18, 19, two of item 17 & the following two items) HEX NUT, 5/16-18 TEMPLATE
544D
REV
225
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-26. AIR CLEANER PIPING (SN 0160000976 through 0160034720, Including 0160035922)
226
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-26. AIR CLEANER PIPING (SN 0160000976 through 0160034720, Including 0160035922) ITEM 1 2 3 4 5 6 7
PART NUMBER 10268516 88201021 88551010 8273257 N.S.S. 77383154
QTY 2 4 4 1 1 1 Ref
8 9 10 11 12 13 14 15 16 17 18 19
91553001 91153007 91163137 91553014 N.S.S. N.S.S. 24921332 91083128 91553015 91163129 77383790 4751500
1 1 1 1 2 1 1 1 1 4 1 4
91364001
DESCRIPTION MOUNTING BAND HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 LOCKWASHER, 5/16 AIR INLET HOOD, (includes item 5) CLAMP SERVICE INDICATOR 9 IN AIR CLEANER, VINYL HOUSING, (See AIR CLEANER for Breakdown) AIR INTAKE ELBOW REDUCING ELBOW HOSE CLAMP UPPER INTAKE TUBE NUT BRIDGE MUFFLER CLAMP, (includes items 12 & 13) 90, AIR INTAKE ELBOW LOWER INTAKE TUBE HOSE CLAMP BAND CLAMP FLAT WASHER, 5/16
544D
REV
227
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-27. AIR CLEANER PIPING (SN 0160035037 to Present, Excluding 0160035922)
228
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-27. AIR CLEANER PIPING (SN 0160035037 to Present, Excluding 0160035922) ITEM
PART NUMBER 1001105241
QTY 1
1001091071 8273257 09523572 77383790 1001091069 1001104863 4240018 77383790 1001091110 1001104596 90028631 4711600 80933367 88201021
1 1 1 1 Ref 2 1 AR 1 1 1 1 2 1 8
205
88551010
4
206
4751500
8
207
0791606
2
301 302 304
0791506 77143006 1001104436
4 4 1
1 2 3 4 5 110 123 125 126 127 141 163 167 204
91364001
DESCRIPTION AIR FILTER MOUNTING, 10 IN , (includes items 301, 302 & 304) (SN 0160038153 to Present, Excluding 0160035922) AIR FILTER ASSY, 10 IN, (includes items 1 thru 5) AIR INLET HOOD AIR INTAKE ELBOW, 90 HEAVY DUTY BAND CLAMP AIR CLEANER ASSY, (See AIR CLEANER for Breakdown) MOUNTING BAND INTAKE AIR HOSE STRAP CABLE CLAMP INTAKE TUBE MUFFLER CLAMP HEAVY DUTY BAND CLAMP WASHER, 3/8 HEAVY DUTY BAND CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 (Prior to SN 0160038153, Including 0160035922) LOCKWASHER, 5/16 (Prior to SN 0160038153, Including 0160035922) FLAT WASHER, 5/16 (Prior to SN 0160038153, Including 0160035922) SERRATED HEX HD SCREW, 3/8-16X3/4 (SN 0160038153 to Present, Excluding 0160035922) SCREW, 5/16-18X3/4, LG WHIZ-LOCKNUT AIR CLEANER SUPPORT BRACKET
544D
REV A E
229
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-28. AIR CLEANER (SN 0355001 through 0355579)
230
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-28. AIR CLEANER (SN 0355001 through 0355579) ITEM 1 2 3 4 5 6
91364001
PART NUMBER 91153006 91154005 91154001 90201414 90200807 N.S.S. 91363063
QTY 1 1 1 1 1 1 1
DESCRIPTION AIR CLEANER, (includes items 1 thru 5) COVER WITH NUT ELEMENT WING NUT WITH SEAL VACUATOR BODY, METAL HOUSING AIR FILTER DECAL
544D
REV
231
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-29. AIR CLEANER (SN 0355580 through 0455362, SN 0160000192 through 0160034720, Including 0160035922)
232
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-29. AIR CLEANER (SN 0355580 through 0455362, SN 0160000192 through 0160034720, Including 0160035922) ITEM 1 2 3 4 5
91364001
PART NUMBER 8273029 80373094 91364023 1101312 1101313 N.S.S.
QTY 1 1 1 1 1 1
DESCRIPTION AIR CLEANER, 9 IN, (includes all items) VACUATOR VALVE COVER ASSY FILTER ELEMENT SAFETY ELEMENT BODY, VINYL HOUSING
544D
REV
233
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-30. AIR CLEANER (SN 0160035037 to Present, Excluding 0160035922)
234
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-30. AIR CLEANER (SN 0160035037 to Present, Excluding 0160035922) ITEM 1 2 3 4 5 6
91364001
PART NUMBER 1001091068 80373090 80373091 80373092 80373093 80373094 80373095
QTY 1 1 1 1 1 1 3
DESCRIPTION AIR CLEANER ASSEMBLY, 10 IN, (includes all items) COVER PRIMARY FILTER SAFETY FILTER COVER GASKET VACUATOR VALVE LATCH
544D
REV A
235
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-31. EXHAUST SYSTEM (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
236
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-31. EXHAUST SYSTEM (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9 10
91364001
PART NUMBER 91163189 24921332 N.S.S. N.S.S. 91163035 91163234 91163268 91043150 91146037 83683175
QTY 1 2 3 6 1 1 2 1 1 1
DESCRIPTION TAIL PIPE MUFFLER CLAMP, (includes items 3 & 4) BRIDGE NUT MUFFLER EXHAUST TUBE CLAMP, (includes hardware) FLEXIBLE TUBING EXHAUST TUBE MUFFLER CLAMP, (includes items 3 & 4)
544D
REV
237
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-32. EXHAUST SYSTEM (SN 0160000976 through 0160034720, Including 0160035922)
238
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-32. EXHAUST SYSTEM (SN 0160000976 through 0160034720, Including 0160035922) ITEM 1 2 3 4 5 6 7 8
91364001
PART NUMBER 91363201 24921332 91163035 91553017 91403601 91413030 91553060 91403216
QTY 1 3 1 1 2 1 1 1
DESCRIPTION
REV
TAIL PIPE MUFFLER CLAMP MUFFLER EXHAUST TUBE FLEX PIPE CLAMP FLEXIBLE TUBING EXHAUST TUBE V-BAND CLAMP
544D
239
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-33. EXHAUST SYSTEM (SN 0160035037 to Present, Excluding 0160035922)
240
544D
91364001
SECTION 4 - ENGINE AND ATTACHING PARTS FIGURE 4-33. EXHAUST SYSTEM (SN 0160035037 to Present, Excluding 0160035922) ITEM 4 5 7 8 9 11 124 125 176 177
91364001
PART NUMBER 91163035 91363201 91413030 8275247 91553017 91403601 1001091104 8275247 4100109 90028488
QTY 1 1 1 2 1 1 1 1 36 in 2
DESCRIPTION
REV
MUFFLER TAIL PIPE FLEXIBLE TUBING MUFFLER CLAMP EXHAUST TUBE PIPE CLAMP EXHAUST TUBE MUFFLER CLAMP FIBERGLASS SLEEVE CLAMP
544D
241
SECTION 5 - DRIVE TRAIN
SECTION 5 - DRIVE TRAIN
91364001
544D
243
SECTION 5 - DRIVE TRAIN FIGURE 5-1. FRONT AXLE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362)
244
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-1. FRONT AXLE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) ITEM
PART NUMBER 91165004
QTY 1 Ref Ref
88591205 2220373 88591204 2220371 91123130 91123127 77383580 90027473 88201616
2 2 2 2 1 1 4 4 4
1 2 3 4 5 6 7 8 9 10 11
91364001
DESCRIPTION FRONT AXLE ASSY, (includes all items) FRONT AXLE, (See FRONT AXLE – ROCKWELL for Breakdown) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING CONNECTOR, (includes item 3) O-RING CONNECTOR, (includes item 5) PARK BRAKE TUBE LINE SERVICE BRAKE TUBE LINE HIGH NUT, 3/4-16 HARD WASHER, 3/4 HEX HD CAPSCREW, 3/4-16X3-1/2, GR5, (torque to 265-290 lbft)
544D
REV
245
SECTION 5 - DRIVE TRAIN FIGURE 5-2. FRONT AXLE - ROCKWELL (SN 0355001 through 0455362)
246
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-2. FRONT AXLE - ROCKWELL (SN 0355001 through 0455362) ITEM 1
QTY 1 Ref
2
Ref
3 4
PART NUMBER 91163015
91144326
5 6 7 8 9 10 11 12 13
91364001
1 Ref Ref
91144327 91144328 91144329 91084046 91084047 91141511 88711281 91144332
3 1 2 2 2 1 1 8
DESCRIPTION FRONT AXLE, (includes all items) WHEEL FLANGE ASSY, (See LEFT/RIGHT HOUSING AND AXLE SHAFT AND WHEEL FLANGE ASSEMBLY – ROCKWELL for Breakdown) LEFT AND RIGHT HOUSING ASSY, (See LEFT/RIGHT HOUSING AND AXLE SHAFT AND WHEEL FLANGE ASSEMBLY – ROCKWELL for Breakdown) CENTER HOUSING ASSY, (includes item 9) BRAKE ASSY, (See BRAKE ASSEMBLY – ROCKWELL for Breakdown) CARRIER ASSY, (See CARRIER ASSEMBLY – ROCKWELL for Breakdown) DRAIN PLUG VENT PLUG LUBE FITTING BUSHING TRUNNION OIL SEAL COVER LEVEL PLUG CAPSCREW, M8X1.25X16.0
544D
REV
247
SECTION 5 - DRIVE TRAIN FIGURE 5-3. LEFT/RIGHT HOUSING AND AXLE SHAFT AND WHEEL FLANGE ASSEMBLY ROCKWELL (SN 0355001 through 0455362)
248
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-3. LEFT/RIGHT HOUSING AND AXLE SHAFT AND WHEEL FLANGE ASSEMBLY ROCKWELL (SN 0355001 through 0455362) ITEM 1 2 3 4 5 6 7 8
PART NUMBER 91144333 91144334 91144335 90203543 91144336 86984451 86984452 91144337
QTY 2 28 2 24 2 2 2 1
8
91144339
1
9 10 11 12 12 13 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31
91144341 91144342 91144343 91144344 91144345 91144346 91144347 91144348 91144349 91144350 91144351 91144352 91144353 91144354 91164008 91144356 91144357 91144358 91144359 91144360 91144361 91144362 91144363 91144364 91144365 91144366 91144367 91144368
4 32 8 14 14 3 3 3 3 4 2 2 2 2 2 8 8 8 8 8 8 8 8 1 1 2 2 2
91364001
DESCRIPTION AXLE SHAFT ASSY, (includes items 2 thru 5) CAPSCREW, M20X1.5X50.0 WHEEL FLANGE ASSY, (includes item 4) WHEEL BOLT SHAFT OIL SEAL BEARING CONE BEARING CUP HOUSING ASSY, RIGHT SIDE, (shown), (includes qty 1 of item 7 & 16) HOUSING ASSY - LEFT SIDE, (not shown), (includes qty 1 of item 7) SET SCREW WASHER NUT, M14X1.5-6H CAPSCREW - RIGHT SIDE, M14X1.5X212 CAPSCREW - LEFT SIDE, M14X1.5X120 SPACER - RIGHT SIDE SPACER - LEFT SIDE CAPSCREW - RIGHT SIDE, M14X1.5X85 CAPSCREW - LEFT SIDE, M14X1.5X78 STUD - RIGHT SIDE, M14X1.5X232 STUD - LEFT SIDE, M14X1.5X112 BUSHING BEARING CUP BEARING CONE SPIDER ASSY, (includes items 20 & 24) CAPSCREW, M10X23 THRUSTWASHER KIT ROLLER SPACER PLANETARY PINION SHAFT WASHER SNAP RING PLANETARY PINION SUN GEAR, (287mm) - RIGHT SIDE, (shown) SUN GEAR, (247mm) - LEFT SIDE, (not shown) RING GEAR ADJUSTING NUT CAPSCREW, (adjusting nut lock)
544D
REV
249
SECTION 5 - DRIVE TRAIN FIGURE 5-4. BRAKE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362)
250
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-4. BRAKE ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) ITEM 1
PART NUMBER 91144372
QTY 1
2 3 4 5
91144373 91144374 91144375
4 Ref 3 2
6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 K1 K2
91124110 91124111 Kit Kit Kit Kit 91144376 91144377 91144378 86881421 91144379 91124112 Kit Kit Kit 70022875 91144380 91144381 91144442 91164081
6 2 8 8 8 8 2 32 16 16 16 2 2 10 10 2 6 42 Ref Ref
K3
91164082
Ref
K4
91144371
Ref
91364001
DESCRIPTION BRAKE HOUSING, (right side only - left side included in center housing) HYDRAULIC LINE BLEEDER DRAIN PLUG, (See FRONT AXLE – ROCKWELL for Breakdown) CAPSCREW - RIGHT SIDE ONLY, M8X1.25X40 BRAKE PISTON AND PLATE ASSY, (includes items 6, 7, 9, 10, 14, 15 & 20) O-RING O-RING SHIM, (0.075) SHIM, (0.125) SHIM, (0.255) SHIM, (0.555) BRAKE PISTON SPRING SPRING WASHER RETURN SPRING BOLT O-RING BRAKE ACTUATING PLATE FRICTION DISC STATIONARY DISC BRAKE REACTION PLATE BRAKE DISC LOCKPIN CAPSCREW, M6X1X12, (allen) BRAKE SEAL KIT, (includes items 6, 7 & 14), (services both sides) BRAKE PISTON PLATE KIT, (includes items 15 thru 18), (services one side) BRAKE PLATE AND SEAL KIT, (includes items 6, 7 & 14 thru 17), (services one side) PISTON BRAKE SHIM KIT, (includes item 8), (services one side)
544D
REV
251
SECTION 5 - DRIVE TRAIN FIGURE 5-5. CARRIER ASSEMBLY - ROCKWELL (SN 0355001 through 0455362)
252
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-5. CARRIER ASSEMBLY - ROCKWELL (SN 0355001 through 0455362) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 24 25 26 27 27 27 27 27 27 27 28 29 30 31 32 33 34 35 36 K1 K2
91364001
PART NUMBER 91144386 91144387 91144388 83073828 91144389 91144390 91144391 83483584 91144392 Kit Kit Kit Kit Kit Kit Kit Kit 91144393 91144394 91144395 91144396 83483584 91144397 90207204 90200440 Kit Kit Kit Kit 91144398 91144399 91144400 Kit Kit Kit Kit Kit Kit Kit 91144401 91144402 91144403 83483584 91144404 91144405 91144406 91144407 91144408 91144382 91144383
QTY 4 2 2 2 2 1 12 12 1 8 6 2 2 2 2 2 2 2 1 4 4 12 12 1 1 4 2 3 1 1 8 8 1 1 1 1 1 1 1 1 1 1 8 8 1 1 1 1 1 1
DESCRIPTION CAPSCREW ADJUSTER RING LOCK ADJUSTER RING BEARING CUP BEARING CONE DIFFERENTIAL CASE CAPSCREW, M10X1X30 WASHER SPIRAL GEAR AND PINION DRIVE FRICTION DISC, (included in 91144382 kit) DRIVEN FRICTION DISC, (included 91144382 kit) SHIM, (0.33), (included in shim kit) SHIM, (0.38), (included in shim kit) SHIM, (0.25), (included in shim kit) SHIM, (0.13), (included in shim kit) COMPRESSION DISC, (included in 91144382 kit) THRUST WASHER, (included in 91144382 kit) SIDE GEAR SPIDER THRUST WASHER PINION GEAR WASHER CAPSCREW, M10X1.5X80 BEARING CONE BEARING CUP SHIM, (0.05), (included in shim kit) SHIM, (0.125), (included in shim kit) SHIM, (0.20), (included in shim kit) SHIM, (0.50), (included in shim kit) PINION CAGE ASSY, (includes items 22 & 29) WASHER CAPSCREW, M12X1.75X40 SHIM, (1.20), (included in shim kit) SHIM, (1.25), (included in shim kit) SHIM, (1.30), (included in shim kit) SHIM, (1.35), (included in shim kit) SHIM, (1.40), (included in shim kit) SHIM, (1.45), (included in shim kit) SHIM, (1.50), (included in shim kit) BEARING CONE BEARING CUP MOTOR ADAPTER FLANGE WASHER CAPSCREW, 0.3750-16UNC-2AX1.25 DRIVEN SLEEVE PINION NUT, M24X1.5 DRIVE SLEEVE SNAP RING LIMITED SLIP PLATE STACK KIT, (includes items 10 thru 14) PINION CAGE SHIM KIT, (includes item 23)
544D
REV
253
SECTION 5 - DRIVE TRAIN ITEM K3 K4
254
PART NUMBER 91144384 91144385
QTY 1 1
DESCRIPTION DRIVE PINION SHIM KIT, (includes item 27) LIMITED SLIP SHIM KIT, (includes item 12)
544D
REV
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-6. FRONT AXLE ASSEMBLY - CARRARO (SN 0160000192 to Present)
256
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-6. FRONT AXLE ASSEMBLY - CARRARO (SN 0160000192 to Present) ITEM
PART NUMBER 91555006
QTY 1 Ref Ref
80333162 90027473 2220654 91343220 2220579 91143172 91343219 91413114 88591202
4 4 1 1 1 1 1 4 4
1 2 3 4 5 6 7 8 9 10 11
91364001
DESCRIPTION FRONT AXLE ASSY, (includes all items) FRONT AXLE, (See FRONT AXLE – CARRARO for Breakdown) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, M20-2.5X65 HARD WASHER, 3/4 ELBOW, 90, (swivel nut) PARK BRAKE TUBE LINE SWIVEL NUT BRANCH TEE, 3/8 TUBE TEST FITTING SERVICE BRAKE TUBE LINE ADAPTER, (includes item 11) O-RING
544D
REV B
257
SECTION 5 - DRIVE TRAIN FIGURE 5-7. FRONT AXLE - CARRARO (SN 0160000192 to Present)
258
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-7. FRONT AXLE - CARRARO (SN 0160000192 to Present) ITEM 1
QTY 1 Ref
2
Ref
3
Ref
91364001
PART NUMBER 91363158
DESCRIPTION FRONT AXLE, (includes all items) HOUSING ASSY, (See AXLE HOUSING ASSEMBLY – CARRARO for Breakdown) BRAKE ASSY, (See BRAKE ASSEMBLY – CARRARO for Breakdown) CARRIER ASSY, (See CARRIER ASSEMBLY – CARRARO for Breakdown)
544D
REV A
259
SECTION 5 - DRIVE TRAIN FIGURE 5-8. AXLE HOUSING ASSEMBLY - CARRARO (SN 0160000192 to Present)
260
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-8. AXLE HOUSING ASSEMBLY - CARRARO (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
91364001
PART NUMBER 91364026 91364027 91474098 91364028 91474039 91364029 91474037 91474095 91364030 91364031 91364032 91364033 91474058 91364034 91364035 91364036 91364037 91474061 91474060 91364038 91474066 91474065 91474064 91474075 91364039 91364040
QTY 1 2 8 28 4 1 4 2 2 2 4 1 1 2 2 2 1 2 2 6 6 6 6 6 4 1
DESCRIPTION
REV
AXLE HOUSING, LH CAPSCREW, M12X130 PLUG CAPSCREW, M16X160 BREATHER, M10X1 BRAKE HOUSING, LH PLUG, M30X2 GREASE FITTING BUSHING SEAL RING O-RING BRAKE HOUSING, RH BREATHER, M10X1 BUSHING SEAL RING BUSHING AXLE HOUSING, RH NUT, M16X2 STUD, M16X2 RELEASE PIN BOLT, M16X1.5 O-RING SCREW, M22X1.5 PLUG, M16X1.5 PLUG, M10X1 CENTRAL BODY
544D
261
SECTION 5 - DRIVE TRAIN FIGURE 5-9. BRAKE ASSEMBLY - CARRARO (SN 0160000192 to Present)
262
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-9. BRAKE ASSEMBLY - CARRARO (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 7 8 9 9 9 9 9 9 10 11 12 13 14 15 16 17 18
91364001
PART NUMBER 91474143 91474144 91474145 91474147 91364041 91474149 91364042 91474151 91364043 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 91364044 91474142 91474141 91474140 91474139 91364045 91474137 91474136 91474146
QTY 2 2 4 2 6 6 6 6 2 36 6 6 6 6 2 2 6 6 2 2 4 2 2
DESCRIPTION RING SLEEVE WASHER O-RING SNAP RING O-RING PIN O-RING SELF-ADJUST KIT, (includes the following) WASHER WASHER PIN BOLT, M14X65 SPACER HALF SHAFT SLEEVE DRIVE PLATE BRAKE DISK DRIVE PLATE BRAKE PISTON O-RING O-RING BRAKE PISTON
544D
REV
263
SECTION 5 - DRIVE TRAIN FIGURE 5-10. CARRIER ASSEMBLY - CARRARO (SN 0160000192 to Present)
264
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-10. CARRIER ASSEMBLY - CARRARO (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 17 17 17 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
91364001
PART NUMBER 91364046 91364047 91364048 91364049 8035180 91474126 91364050 91474128 91364051 91364052 91364053 Kit 91364054 91364055 Kit 91364056 91364057 91364058 91364059 91364060 91364061 91364062 91364063 91364064 91364065 91364066 91364067 91364068 91364069 91364070 91364071 91364072 91474115 91474116 91364073 91364074 91364075 91364076 91364077 91364078 91364079 91364080 91364081 91364082 91474155 91364083 91364084 91474157 91364085 91364086
QTY 2 1 10 1 2 2 2 2 1 10 8 4 4 2 2 2 AR AR AR AR AR AR AR AR AR AR 1 2 1 1 1 1 1 1 1 1 1 8 1 1 2 4 20 2 2 2 2 2 2 2
DESCRIPTION BUSHING DIFFERENTIAL HOUSING BOLT, M12X90 PIN BOLT, M6X10 LOCKING PLATE BEARING RING NUT, M104X2 SPIRAL GEAR AND PINION, (includes items 19, 20 & 22 thru 25) DIFFERENTIAL DRIVE DISC DIFFERENTIAL DISC GEAR, Z12 THRUST WASHER SHAFT GEAR, Z18 DIFFERENTIAL DISC SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.90mm SHIM, 3.00mm SHIM, 3.10mm SHIM, 3.20mm SHIM, 3.30mm SHIM, 3.40mm BEARING WASHER SPACER BEARING LOCKWASHER RING NUT, M45X1.5 WASHER O-RING COUPLER SEAL RING O-RING BOLT, M12X60 FLANGE PIN, 12X25 SEAL RING BEARING BOLT WHEEL HUB KIT, (includes wheel hub and item 34) O-RING SPACER RING NUT, M130X2 RING RING GEAR CARRIER SNAP RING, 115X4
544D
REV
265
SECTION 5 - DRIVE TRAIN
266
ITEM 42 43 44 45 46 47 48 49 50 51 52 53 54
PART NUMBER 91364087 91364088 91364089 91364090 91474162 91364091 91364092 91474163 91364093 91364094 91364095 91364096 91364097
QTY 2 2 2 2 6 6 6 0.6 38.4 6 6 6 2
55 56 57 K1
91474037 7028492 0100011 91364098
2 4 AR 1
DESCRIPTION RING GEAR SNAP RING COUPLING SLEEVE HALF-SHAFT BOLT INNER THRUST WASHER THRUST WASHER NEEDLE BEARINGS, (by tens) NEEDLE BEARINGS, (by tens) GEAR THRUST WASHER THRUST WASHER PLANETARY CARRIER KIT, (includes planetary carrier and locking pad) PLUG, M30X2 SCREW LOCTITE 242, (apply to item 34) DIFFERENTIAL KIT, (includes items 12 thru 15)
544D
REV
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-11. REAR STEERING AXLE DRIVE HUB (SN 0355001 through 0455362)
268
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-11. REAR STEERING AXLE DRIVE HUB (SN 0355001 through 0455362) ITEM 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 K1
91364001
PART NUMBER 91043472 91044276 91044277 91144175 91144176 91044099 91144177 Kit Kit 1001091460 91144178 91044311 91144179 91144180 91144181 91144182 91144183 91144184 91144185 91144186 91144187 91044106 91044107 91044105 91044361 91144188 91044110 91144189 91044112 Kit 91044101 91034389 91034390 91044462
QTY 2 1 1 1 1 2 1 1 1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 12 1 1 1 1 2 1
DESCRIPTION REAR STEERING AXLE DRIVE HUB, (includes all items) RETAINING RING COUPLING SPRING INPUT SHAFT RETAINING RING SPINDLE SEAL OIL SEAL OUTER BEARING CUP AND CONE KIT HUB WHEEL BOLT INNER BEARING CUP INNER BEARING CONE THRUST WASHER LOCKWASHER LOCKNUT RING GEAR SECONDARY CARRIER ASSY PRIMARY CARRIER ASSY PRIMARY SUN GEAR PLUNGER O-RING THRUST WASHER PIPE PLUG COVER FLAT WASHER HEX HD BOLT DISENGAGE COVER LOCK SCREW MAGNETIC PLUG PIPE PLUG THRUST WASHER REPAIR KIT, (includes items 7, 8 & 30)
544D
REV
269
SECTION 5 - DRIVE TRAIN FIGURE 5-12. REAR STEERING AXLE DRIVE HUB (SN 0160000192 to Present)
270
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-12. REAR STEERING AXLE DRIVE HUB (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
91364001
PART NUMBER 91403588 7000297 91414001 91414002 91414003 91414004 91414005 91414007 91404435 91404436 91414009 91414011 91414012 91414013 91414014 91414015 7017047 7024167 70021141 70021146 91414019 91414020 91414021 91414022 7024177 91414024 7017094 91414026 91414027
QTY 1 2 1 1 1 1 1 1 10 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 20 1
DESCRIPTION REAR DRIVE HUB, (includes all items) RETAINING RING COUPLING INPUT SHAFT SPINDLE BOOT SEAL OIL SEAL BEARING CUP AND CONE KIT WHEEL BOLT HUB BEARING CUP AND CONE KIT THRUST WASHER LOCKWASHER BEARING NUT THRUST WASHER O-RING DOWEL PIN RING GEAR SECONDARY CARRIER SUB-ASSY, (includes item 16) PRIMARY CARRIER SUB-ASSY, (includes items 22 & 23) PRIMARY SUN GEAR RETAINING RING THRUST WASHER THRUST WASHER O-RING COVER MAGNETIC PIPE PLUG HEX HD BOLT RETAINING RING
544D
REV
271
SECTION 5 - DRIVE TRAIN FIGURE 5-13. TIRES AND RIMS (Prior to SN 0160000192)
272
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-13. TIRES AND RIMS (Prior to SN 0160000192) ITEM
1 2 3 4
91364001
PART NUMBER 91165024 91165025 91043298 91043146 8786514 91043084
QTY 2 2 2 48 2 2
DESCRIPTION RH TIRE ASSY, (includes items 1, 3 & 4) LH TIRE ASSY, (includes items 1, 3 & 4) RIM LUG NUT, (torque to 350-400 lb-ft) VALVE TIRE, (not shown), 14.00X24, 12 ply, G-2 GRADER, TUBELESS
544D
REV
273
SECTION 5 - DRIVE TRAIN FIGURE 5-14. TIRES AND RIMS (SN 0160000192 to Present)
274
544D
91364001
SECTION 5 - DRIVE TRAIN FIGURE 5-14. TIRES AND RIMS (SN 0160000192 to Present) ITEM
1 2 3 4 5 6 101 102
91364001
PART NUMBER 91365070 91355034
QTY 1 2
91355035
2
91555030 91545010
1 4
91555021 91415072
1 4
4520482 91355037
1 2
91355038
2
4520486 91545008
1 4
4520490 91365076
1 4
4520484 91365061
1 2
91365062
2
4520488 91555023
1 4
4520492 91365075
1 4
1001105780 91043084 8786514 91473206 91403193 91363215 91543002 1001105782 1001105781
1 1 1 1 10 1 1 2 2
DESCRIPTION TIRE SET, 14.00-24 BIAS RH TIRE AND WHEEL ASSY, 14.00-24 BIAS, (includes items 1 thru 3) LH TIRE AND WHEEL ASSY, 14.00-24 BIAS, (includes items 1 thru 3) TIRE SET, 14.00-24 BIAS TIRE AND WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, (includes items 2, 3 & 6) TIRE SET, 14.00-24 RADIAL TIRE AND WHEEL ASSY, 14.00-24 RADIAL, (includes items 2, 3 & 5) TIRE SET, 14.00-24 BIAS, FOAM FILLED RH TIRE AND WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720#, (includes items 1 thru 3) LH TIRE AND WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720#, (includes items 1 thru 3) TIRE SET, 14.00-24 BIAS, ROCK TRED, FOAM FILLED TIRE AND WHEEL ASSY, 14.00-24 BIAS, ROCK TRED FOAM FILLED, 720#, (includes items 2, 3 & 6) TIRE SET, 14.00-24 RADIAL, FOAM FILLED TIRE AND WHEEL ASSY, 14.00-24 RADIAL, FOAM FILLED, 720#, (includes items 2, 3 & 5) TIRE SET, 14.00-24 BIAS, CALCIUM FILLED RH TIRE AND WHEEL ASSY, 14.00-24 BIAS, CALCIUM FILLED, 623#, (includes items 1 thru 3) LH TIRE AND WHEEL ASSY, 14.00-24 BIAS, CALCIUM FILLED, 623#, (includes items 1 thru 3) TIRE SET, 14.00-24 BIAS, ROCK TRED, CALCIUM FILLED TIRE AND WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, CALCIUM FILLED, 623#, (includes items 2, 3 & 6) TIRE SET, 14.00-24 RADIAL, CALCIUM FILLED TIRE AND WHEEL ASSY, 14.00-24 RADIAL, CALCIUM FILLED, 623#, (includes items 2, 3 & 5) TIRE SET, 14X24, SOLID, (includes items 101 & 102) TIRE, 14.00-24 BIAS, DIRECTIONAL VALVE STEM WHEEL, 24X9 LUG NUT, (torque to 350-400 lb-ft) TIRE, 14.00-24 RADIAL, NON-DIRECTIONAL TIRE, 14.00-24 BIAS, ROCK TRED, NON-DIRECTIONAL RH TIRE AND WHEEL ASSY, 14.00-24, SOLID LH TIRE AND WHEEL ASSY, 14.00-24, SOLID
544D
REV C D D A E B C C F F A F A D A C C A C A B A
B B
275
SECTION 6 - CAB
SECTION 6 - CAB
91364001
544D
277
SECTION 6 - CAB FIGURE 6-1. OPEN CAB (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298)
278
544D
91364001
SECTION 6 - CAB FIGURE 6-1. OPEN CAB (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ITEM
PART NUMBER
QTY Ref
1
N.S.S.
NLA
2 3 4 5 6 7 8 9 10 11 12 13 14
91164094 91164093 91164086 91164087 91164088 91164089 8035523 80264034 91334005 80264032 91164092 91164095 91164096
1 1 3 1 1 AR AR 4 2 9.5 ft 1 2 4
91364001
DESCRIPTION OPEN CAB, (includes all items), (no longer available, See OPTIONS SECTION for Breakdown) CAB WELDMENT, (no longer available, See OPTIONS SECTION for Breakdown) ROPS WARNING DECAL SERIAL TAG HOLE PLUG, 0.313 HOLE PLUG, 0.750 RH SIDE WINDOW POWER BOND URETHANE, HI VISCOSITY, BLACK SCREW, #10-32X1.50, FLANGE WINDOW CLIP BULB SEAL, (to be hidden behind window clip) REAR WINDOW, RUBBER MOUNT REAR WINDOW CLIP SCREW, 0.25-20X0.75, FLANGE
544D
REV
279
SECTION 6 - CAB FIGURE 6-2. OPEN CAB (SN 0160012437 to Present, Including 0160012298)
280
544D
91364001
SECTION 6 - CAB FIGURE 6-2. OPEN CAB (SN 0160012437 to Present, Including 0160012298) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
91364001
PART NUMBER 1040028 91164094 80264111 80264035 91164087 8036654 7028939 7028940 7028941 7028942 3380582 3380653 91081475 91141329 91361005 7029004 80364009 91404302
QTY 1 1 2 1 1 4 26 1 1 1 1 1 1 1 1 1 Ref AR AR
DESCRIPTION OPEN CAB, (includes all items) ROPS WARNING DECAL ROUND PLUG, 1/2 ROUND PLUG, 3/8 ROUND PLUG, 3/4 ROUND PLUG, 0.312 HEX RIVNUT, 0.312-18 SERIAL TAG GLASS, RH SIDE REAR GLASS DASH PANEL REAR CAB COVER HEATER PLATE COVER VALVE ACCESS COVER BELLY PAN COVER FENDER CAULK/PAINT, (not shown) URETHANE, SIKA, (not shown) ACTIVATOR, SIKA, (not shown)
544D
REV H
281
SECTION 6 - CAB FIGURE 6-3. CAB ENCLOSURE KIT INSTALLATION (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
282
544D
91364001
SECTION 6 - CAB
91364001
544D
283
SECTION 6 - CAB FIGURE 6-3. CAB ENCLOSURE KIT INSTALLATION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM
284
1
PART NUMBER 91345003 91143267
QTY 1 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 16 16 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
91081499 90200680 88211030 77143017 90029955 88501004 88561009 88201003 91146099 1001111112 86683480 90206169 86683193 91141459 91125106 91043429 82033996 80963057 80963068 80963067 88201003 88551009 91031521 77143006 77163102 77143004 90027319 91083155 77383540 86683193 88712034 88711383 24641328 80963101 91143333 77383744 77383470 91143361 91143335 91123182 91361018 77363268
1 1 4 4 3 6 6 6 1 1 1 1 2 1 1 1 6 in 1 2 2 4 4 2 4 1 4 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2
DESCRIPTION CAB ENCLOSURE KIT INSTALLATION, (includes all item) CAB ENCLOSURE KIT, (not shown), (See CAB ENCLOSURE KIT for Breakdown) MOUNTING ANGLE FAN HEX SOCKET HD CAPSCREW, #10-24X3/4, GR8 WHIZ-LOCKNUT, #10-24 RUBBER MOUNT HEX NUT, 1/4-20 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X3/4, GR5 BOTTLE MOUNTING BRACKET WASHER BOTTLE BUTT CONNECTOR HEATER HOSE HOSE CLAMP HEATER HOSE HEATER ASSY, (includes eight items below) HEATER FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 HEATER MOUNTING BRACKET WHIZ-LOCKNUT INSULT FEMALE SPADE, 16-14 GA WHIZ-LOCK SCREW SELF-TAPPING SCREW, 1/4-20X1 TRUCK VALVE COOLANT RESTRICTOR ORIFICE CLAMP STREET ELBOW, 45, 1/2 PIPE BUSHING, 1/2X3/8 SHUT OFF VALVE WIPER AND WASHER SWITCH WIPER-WASHER-HEATER HARNESS HEATER SWITCH BOOT HEATER DECAL WIPER-HEATER OPTION HARNESS HEATER HARNESS JUMPER WIRE FUSE, 15 AMP
544D
REV
91364001
SECTION 6 - CAB FIGURE 6-4. CAB ENCLOSURE KIT INSTALLATION (SN 0160000976 through 0160012366, Excluding 0160012298)
286
544D
91364001
SECTION 6 - CAB
91364001
544D
287
SECTION 6 - CAB FIGURE 6-4. CAB ENCLOSURE KIT INSTALLATION (SN 0160000976 through 0160012366, Excluding 0160012298) ITEM
PART NUMBER 91535014
QTY 1 Ref
91125106 91043429 82033996 80963057 80963068 80963067 91031521 88201003 88551009 77143004 77143006 90206169 91141459 86683193 86683480 90200680 91081499 90029955 88211030 77143017 90027319 1001111112 91146099 88201003 88561009 88501004 77163102 80683073 91403443 80373046 77383540 91083155 86671187 85941018 77363268 91143335 91123182 91361018 77383744 77383470 80963101 91143333 91143361
1 1 6 1 2 2 2 4 4 4 4 1 1 2 1 1 1 3 4 4 2 1 1 6 6 6 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1
1 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
288
DESCRIPTION CAB ENCLOSURE KIT INSTALLATION, (includes all items) CAB ENCLOSURE KIT, (See CAB ENCLOSURE KIT for Breakdown) HEATER ASSEMBLY, (includes eight items below) HEATER FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEATER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X3/4 LOCKWASHER, 1/4 WHIZ-LOCK SCREW WHIZ-LOCKNUT HEATER HOSE HEATER HOSE HOSE CLAMP BUTT CONNECTOR FAN MOUNTING ANGLE RUBBER GROMMET HEX HD SCREW, 310-24X3/4 WHIZ LOCKNUT, #10-24 SELF-TAPPING SCREW, 1/4-20X1 WASHER BOTTLE ASSY BOTTLE MOUNTING BRACKET HEX HD CAP-SCREW, 1/4-20X3/4 LOCKWASHER, 1/4 HEX NUT, 1/4-20 INSUL FEMALE SPADE, 16-14 GA FITTING ADAPTER BARB FITTING, 90 FITTING COOLANT RESTRICTOR ORIFICE TRUCK VALVE HEATER HOSE CLAMP SUPPORT CLAMP 15 AMP FUSE WIPER-HEATER OPTION HARNESS HEATER HARNESS JUMPER WIRE HEATER SWITCH BOOT WIPER AND WASHER SWITCH WIPER-WASHER-HEATER HARNESS HEATER DECAL
544D
REV B C
91364001
SECTION 6 - CAB FIGURE 6-5. CAB ENCLOSURE KIT INSTALLATION (SN 0160012437 to Present, Including 0160012298)
290
544D
91364001
SECTION 6 - CAB
91364001
544D
291
SECTION 6 - CAB FIGURE 6-5. CAB ENCLOSURE KIT INSTALLATION (SN 0160012437 to Present, Including 0160012298) ITEM
PART NUMBER 0274497
QTY 1
1001115867
1
1 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
292
Ref 91125106 91043429 70022026 82033996 80963057 80963068 80963067 91031521 88201003 88551009 77143004 77143006 90206169 91141459 86683193 86683480 90200680 90027214 88211030 77143017 1001111112 91146099 88201003 88561009 88501004 77163102 80683073 91403443 80373046 77383540 91083155 86671187 85941018 77363268 91143335 91123182 91361018 77383744 77383470 80963101 91143333 91143361
1 1 1 6 1 2 2 2 4 4 4 4 1 1 2 1 1 6 4 4 1 1 6 6 6 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1
DESCRIPTION CAB ENCLOSURE KIT INSTALLATION , (includes all items) (SN 0160012437 through 0160035036, Including 0160012298 and 0160035922) CAB ENCLOSURE KIT INSTALLATION , (includes all items except 21 thru 27) (SN 0160035037 to Present, Excluding 0160035922) CAB ENCLOSURE KIT, (See CAB ENCLOSURE KIT for Breakdown) HEATER ASSY, (includes eight items below) HEATER HEATER FAN, 7 INCH FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEATER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 WHIZ-LOCK SCREW WHIZ-LOCKNUT HEATER HOSE HEATER HOSE HOSE CLAMP BUTT CONNECTOR FAN RUBBER GROMMET SOCKET HD CAPSCREW, #10-24X3/4, GR8 WHIZ LOCKNUT, #10-24 WASHER BOTTLE BOTTLE MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 INSULATION FEMALE SPADE, 16-14 GA FITTING ADAPTER BARB FITTING, 90 FITTING COOLANT RESTRICTOR ORIFICE TRUCK VALVE HEATER HOSE CLAMP SUPPORT CLAMP 15 AMP FUSE WIPER-HEATER OPTION HARNESS HEATER HARNESS JUMPER WIRE HEATER SWITCH BOOT WIPER AND WASHER SWITCH WIPER-WASHER-HEATER HARNESS HEATER DECAL
544D
REV D
A
91364001
SECTION 6 - CAB FIGURE 6-6. CAB ENCLOSURE KIT (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298)
294
544D
91364001
SECTION 6 - CAB
91364001
544D
295
SECTION 6 - CAB FIGURE 6-6. CAB ENCLOSURE KIT (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ITEM 1 2 2 2 2 2 3 4 5 5 6 6 6 6 6 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 101 102 103 105 106 108
296
PART NUMBER 91143267 91334007 91334008 80384204 91144476 91144477 91144478 91334009 91334010 91363019 91164102 91334012 91344029 91344028 80264061 91344030 91344019 91334013 91164099 91344031 91344006 91334014 91334015 91334016 91334017 91334018 1001081310 80384207 91334021 1001081311 1001081308 91334024 1001081309 1001081307 80264066 91334135 91334028 91484020 91334030 91334032 91334032 91334033 91334034 91344012 91344014 91344016 91164100 91344015 91484024
QTY 1 1 1 1 1 1 1 2.25 ft 2 1 1 1 1 1 1
1 1 11 ft 1 1 1 1 2 4 1 2 11 1 1 2 1 1 8 1 2 10 ft 7 5 8 6 2 1 0.17 ft 1 1 1 10.5 ft
DESCRIPTION CAB ENCLOSURE KIT, (includes all items) LH SIDE ASSY, (includes items 201 thru 218) WIPER MOTOR ASSY, (includes four items below) WIPER MOTOR, WWJ, 12V DRIVE ARM, 0.950 IN LONG CONNECTING LINK SHAFT AND PIVOT ASSY FOAM, 0.125X0.75 BRACKET, REAR LH PANEL CLAMP SKYLIGHT ASSY SKYLIGHT WINDOW, 6.4 (0.25), THICK STD LT GREEN TINT HOLD-OPEN BRACKET ASSY, (includes five items below) DOOR HOLD-OPEN ROD DOOR HOLD-OPEN BRACKET WELDMENT FLAT WASHER COTTER PIN, 1/8X0.75 GROMMET FRONT WINDOW ASSY, (includes three items below) FRONT WINDOW SEAL, BULB, 90, 1/4 LIP EMERGENCY EXIT TAG ANGLE, FRONT WINDOW FRONT WINDOW BRACKET HEAD LINER FOAM HEX BOLT, 0.375-16X1.25, GR5 LOCKNUT, 0.375-16 WET ARM ADAPTER HEX SCREW, 0.25-28X0.75, GR5 SPRING WASHER WIPER ARM KIT 22 IN WIPER ARM, PANTO HEX BOLT, 0.375-16X0.875 24 IN WIPER BLADE, FLEX WIPER ARM ADAPTOR SCREW, M6X1.0X12 SPACER DETENT RING PIN, 0.25 WASHER HOSE, 0.156X0.344 HEX BOLT, 0.312-18X1.00, GR5 HEX NUT, 0.312-18, GR8 FLAT WASHER, 0.313X0.75X0.06 FLAT WASHER, 0.375X0.88X0.07 BLACK URETHANE, (not shown) UPPER DOOR ASSY FOAM, 0.438X0.375 DOOR HOLD-OPEN ANGLE UPPER DOOR GLASS BUSHING BULB SEAL, 90
544D
REV G
91364001
SECTION 6 - CAB ITEM 109 110 111 112 113 114 115 116 117 118 119 120 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 301 302 303 304 306 307 308 309 311 312 313 315 318 319 321 322 323 324 325 326 328
91364001
PART NUMBER 91344019 80264078 91344017 91344020 91344013 8035477 80264082 8036678 91334034 91344018 91164089 91344046 91344011 91344010 91144435 N.S.S. 91164101 91344025 1001109478 91334018 80264034 80264033 91344031 80364024 80264062 91334033 80264061 91344026 N.S.S. 91344046 91484035 91344032 91344011 91344047 91484031 91344027 91344045 91484024 91164096 80264074 8866334 91484036 91484029 N.S.S. 91484034 91344046 91484028 80384191 80384187 80384185 91344026
QTY 1 1 2 1 1 1 1 2 AR AR AR AR 1 1 1 1 1 1 1 2 4 2 7.5 ft 2 1 1 1 AR AR AR 1 1 1 1 1 1 2 6 ft 2 10 4 1 1.5 ft 0.5 ft 2 AR 1 4 1 1 AR
DESCRIPTION GROMMET LOCKNUT, 0.25-20 SCREW, 0.25-20X1.25 NUT, 0.25-20 DOOR LATCH ASSY GROMMET FLAT WASHER WASHER BLACK URETHANE LOCTITE GLASS PREP, POWER BOND SUPER WEATHER STRIP SEALANT LOWER DOOR ASSY, (includes items 301 thru 332) UPPER DOOR ASSY, (includes items 101 thru 120) SERIAL TAG LH SIDE FRAME WELDMENT LH SIDE WINDOW FOAM, LH SIDE PANEL STRIKER BOLT, 0.438-14X1.5 LOCKNUT, 0.375-16 FLANGE SCREW, #10-32X1.5, FLANGE WINDOW CLIP, BLACK BULB SEAL, 90, 1/4 IN CLIP BUMPER, 5/8 ODX11/32 HEX NUT, 0.438-14, GR8 FLAT WASHER FLAT WASHER ADHESIVE GREASE, WHITE LITHIUM WITH TEFLON WEATHER STRIP LINKAGE ROD INSIDE GRAB HANDLE LOWER DOOR WELDMENT LOWER DOOR FOAM STIFFENER COVER DOOR STRAP VINYL CAP BULB SEAL, 90 FLANGE SCREW, 0.25-20X0.75 SCREW, 0.25-20X0.75 RIVNUT, 0.25-20 CAM LATCH BULB SEAL FOAM, 3/16X5/8 MOUNTING BRACKET SEALANT/ADHESIVE PADDLE LATCH SCREW, 10-24X0.5 ROD RETAINER CLIP ROD RETAINER CLIP ADHESIVE
544D
REV
297
SECTION 6 - CAB ITEM 329 332
298
PART NUMBER 91344018 80264091
QTY AR 2.5 ft
DESCRIPTION
REV
LOCTITE BULB SEAL, 90
544D
91364001
SECTION 6 - CAB FIGURE 6-7. CAB ENCLOSURE KIT (SN 0160012437 to Present, Including 0160012298)
300
544D
91364001
SECTION 6 - CAB
91364001
544D
301
SECTION 6 - CAB FIGURE 6-7. CAB ENCLOSURE KIT (SN 0160012437 to Present, Including 0160012298) ITEM 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 46 47 50 51 52 53 54 55 56 57
302
PART NUMBER 2915038 8033866 83201154 7028943 83201111 8036669 83201073 91404305 10701200 88561003 91404298 8035642 91404296 7028944 1001081310 8034815 80364063 80364023 80264031 1001081309 8035393 91404301 91404303 91404306 7028945 91404297 8036670 1001081306 7028946 7028947 7028948 7028949 7028950 7028951 7028952 7028953 7028954 7028955 7028956 7028957 3900022 7029209 8036678 91344017 91344020 91474492 91344013 7028958 N.S.S. 7028959
QTY 1 3 8 1 3 2 2 1 5 4 3 3 2 3 1 1 9 1 2 1 1 1 1 3 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1
DESCRIPTION CAB ENCLOSURE KIT, (includes all items) HEX HD BOLT, 0.38-16X3/4, GR8 HEX HD BOLT, 1/4-20X3/4, GR8 HEX HD BOLT, 1/4-20X2-1/2, GR8 HEX HD BOLT, 0.31-18X1-1/2, GR8 HEX HD BOLT, 1/4-28X1, GR4 HEX HD BOLT, 0.38-16X4-1/2 HEX HD BOLT, 0.38-16X6-1/2 HEX NUT, 1/4-20, GR8 FLAT WASHER, 3/8 POP RIVET, 1/8 PLAIN WASHER, 0.270 ROUND PLUG, 1-1/4 FLAT WASHER, 0.320 ADAPTOR, WET ARM PANTOGRAPHIC MOUNT PLATE FLAT WASHER, 9/32, GR8 STRIKER BOLT, 3/8-16 SETTING BLOCK, 1/8X1/4X2 WIPER BLADE, 24 IN WIPER ARM, 24 IN PANT EMERGENCY EXIT HAMMER WITH CABLE DOOR HOLD-OPEN, FEMALE HEX NUT, 0.38-16 FLAT WASHER, 0.40 FLAT WASHER, 0.406 FRONT WIPER MOTOR ASSY FRONT WIPER SPACER S/N TAG WELDMENT, LH SIDE GLASS, LH SIDE GLASS, FRONT SKYLIGHT CURVED GLASS UPPER DOOR ASSY, (includes items 50 thru 57, 80 & 81) LOWER DOOR ASSY, (includes items 2, 60 thru 74, 77 & 81) REAR STRAP STRIKER BOLT MOUNTING BRACKET FOAM, LH FOAM, ROOF S/N TAG SELF DRILLING SCREW, 1/4X3/4 FAN BRACKET WELDMENT FLAT WASHER, 0.260 TORX BOLT, 1/4-20X1-1/4, GR5 HEX NUT, 1/4X20, GR5 DOOR HOLD-OPEN, MALE DOOR LATCH ASSY DOOR GLASS, UPPER UPPER DOOR WELDMENT UPPER DOOR SEAL
544D
REV B
91364001
SECTION 6 - CAB ITEM 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 K1
91364001
PART NUMBER 80384191 91344043 80384187 80384185 91484028 91484029 91484034 8866334 91484036 80384218 N.S.S. 91484035 7028960 7028961 7028962 80364009 91404302 91344026 80364012 91344046 91344018 8036668
QTY 4 4 1 1 1 1 2 4 1 1 1 1 1 1 1 AR AR AR AR Ref 1 1 1
DESCRIPTION SCREW, #10-24X1/2, GR5 TORX BOLT, 1/4-20X0.62, GR5 ROD END RETAINER CLIP ROD END RETAINER CLIP LATCH, LH GASKET, PADDLE LATCH MOUNTING BRACKET ROUND RIVNUT, 1/4-20 CAM LATCH, LH DOOR STRAP, 6.5 IN C-C, 1.88 WIDE LOWER DOOR WELDMENT LATCH RELEASE ROD LATCH COVER PLATE LOWER DOOR SEAL DOOR FOAM URETHANE, SIKA, (not shown) ACTIVATOR, SIKA, (not shown) ADHESIVE, 3M-90 HIGH STRENGTH, (not shown) SEALANT, TRIPOLYMER CLEAR, (not shown) GREASE, WHITE LITHIUM WITH TEFLON, (not shown) SEALANT, SUPER WEATHER STRIP, (not shown) LOCTITE, BLUE, (not shown) FRONT WIPER SERVICE KIT, (includes items 5, 16, 17, 21, 22, 28 & 29)
544D
REV
303
SECTION 6 - CAB FIGURE 6-8. DASH PANEL ASSEMBLY (SN 0355001 through 0355039)
304
544D
91364001
SECTION 6 - CAB FIGURE 6-8. DASH PANEL ASSEMBLY (SN 0355001 through 0355039) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10
88561006 88561109 88501006 24861170 88321029 77143006 88261022 91141480
1 1 1 1 1 7 8 1 Ref
11 12 13
77143003 91141468
4 1 Ref
14
91364001
Ref
DESCRIPTION DASH HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) FLAT WASHER, 1/2 FLAT WASHER, 3/8 HEX NUT, 3/8-16 CLAMP SELF-TAPPING SCREW, #10-24x3/8 WHIZ-LOC NUT, 5/16-18 SOCKET BUTTON HD CAPSCREW, 5/16-18x3/4 COVER GAUGE PANEL ASSY, (See GAUGE PANEL ASSEMBLY for Breakdown) WHIZ-LOC SCREW, 5/16-18X5/8 DASH PANEL ENGINE WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown) GAUGE PANEL WIRING HARNESS, (See GAUGE PANEL ASSEMBLY for Breakdown)
544D
REV
305
SECTION 6 - CAB FIGURE 6-9. DASH PANEL ASSEMBLY (SN 0355040 through 0355069)
306
544D
91364001
SECTION 6 - CAB FIGURE 6-9. DASH PANEL ASSEMBLY (SN 0355040 through 0355069) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10
88561003 88561108 88501005 24861170 88321029 77143006 88261024 91141480
1 1 1 1 1 6 8 1 Ref
11 12 13
77143003 91361008
4 1 Ref
14 15
91364001
Ref 91093031
2
DESCRIPTION DASH HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) FLAT WASHER, 1/2 FLAT WASHER, 5/16 HEX NUT, 5/16-18 CLAMP SELF-TAPPING SCREW, #10-24x3/8 WHIZ-LOC NUT, 5/16-18 SOCKET BUTTON HD CAPSCREW, 5/16-18x1 COVER GAUGE PANEL ASSY, (See GAUGE PANEL ASSEMBLY for Breakdown) WHIZ-LOC SCREW, 5/16-18X5/8 DASH PANEL ENGINE WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown) GAUGE PANEL WIRING HARNESS, (See GAUGE PANEL ASSEMBLY for Breakdown) NYLON HOLE PLUG
544D
REV
307
SECTION 6 - CAB FIGURE 6-10. DASH PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973)
308
544D
91364001
SECTION 6 - CAB FIGURE 6-10. DASH PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8
88561003 77143006 24861170 88321029 88261024 91141480
1 7 1 1 8 1 Ref
9 10 11
77143003 91361008
4 1 Ref
12
91364001
Ref
DESCRIPTION DASH HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) FLAT WASHER, 1/2 WHIZ-LOC NUT, 5/16-18 CLAMP SELF-TAPPING SCREW, #10-24x3/8 SOCKET BUTTON HD CAPSCREW, 5/16-18x1 COVER GAUGE PANEL ASSY, (See GAUGE PANEL ASSEMBLY for Breakdown) WHIZ-LOC SCREW, 5/16-18X5/8 DASH PANEL ENGINE WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown) GAUGE PANEL WIRING HARNESS, (See GAUGE PANEL ASSEMBLY for Breakdown)
544D
REV
309
SECTION 6 - CAB FIGURE 6-11. DASH PANEL ASSEMBLY (SN 0160000976 to Present)
310
544D
91364001
SECTION 6 - CAB FIGURE 6-11. DASH PANEL ASSEMBLY (SN 0160000976 to Present) ITEM 1
PART NUMBER
2
QTY Ref Ref
3 4
88561003 24861170
1 1
4 5 6
85941016 77143006
1 7 Ref
7 8 9 10 11
88321029
1 Ref 8 4 1
88261022 77143003 91361008
11
Ref
12 12
91141480
1 Ref
13
91093031
2
91364001
DESCRIPTION DASH HARNESS ASSY, (See ELECTRICAL SECTION for Breakdown) GAUGE PANEL WIRING HARNESS, (See GAUGE PANEL ASSEMBLY for Breakdown) FLAT WASHER, 1/2 (SN 0160000976 through 0160002224) CLAMP (SN 0160000976 through 0160012366, Excluding 0160012298) CLAMP (SN 0160012437 to Present, Including 0160012298) WHIZ-LOC NUT, 5/16-18 ENGINE WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown) SELF TAPPING SCREW, 10-24X3/8 GAUGE PANEL, (See GAUGE PANEL ASSEMBLY for Breakdown) SOCKET BUTTON HD CAPSCREW, 5/16-18x3/4 WHIZ-LOC SCREW, 5/16-18X5/8 DASH PANEL (SN 0160000976 through 0160012366, Excluding 0160012298) DASH PANEL , (See OPEN CAB for Breakdown) (SN 0160012437 to Present, Including 0160012298) COVER (Prior to SN 0160024648) GUIDE PLATE , (See CONTROLS SECTION for Breakdown) (SN 0160024648 to Present) NYLON HOLE PLUG
544D
REV
311
SECTION 6 - CAB FIGURE 6-12. GAUGE PANEL ASSEMBLY (SN 0355001 through 0355069)
312
544D
91364001
SECTION 6 - CAB FIGURE 6-12. GAUGE PANEL ASSEMBLY (SN 0355001 through 0355069) ITEM 1
PART NUMBER 91143331 91364004
QTY 1 1
2 3 4 5 6 7 8 9 10
91364005 77383467 91143114 91364006 91364007 91364008 91143128 91143127 77383470
1 1 1 1 1 1 2 1 2
91364001
DESCRIPTION GAUGE PANEL, (includes all items) PANEL ASSY, (includes front and back plates, acrylic lens and std labels) RUBBER BOOT TOGGLE SWITCH PARK BRAKE SWITCH HOUR METER 4-IN-1 GAUGE, (oil, fuel, temp, volts) WIRE HARNESS AMBER INDICATOR LIGHT RED INDICATOR LIGHT BOOT
544D
REV
313
SECTION 6 - CAB FIGURE 6-13. GAUGE PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973)
314
544D
91364001
SECTION 6 - CAB FIGURE 6-13. GAUGE PANEL ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ITEM 1
PART NUMBER 91143331 91364004
QTY 1 1
2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16
91364005 77383467 91343074 91364006 91144473 91364007 91364008 91143128 91143127 77383470 91363034 80963058 4460475 91364009 91123181 91123176
1 1 1 1 1 1 1 2 1 3 1 1 2 2 1 1
91364001
DESCRIPTION GAUGE PANEL, (includes all items) PANEL ASSY, (includes front and back plates, acrylic lens and std labels) RUBBER BOOT TOGGLE SWITCH PARK BRAKE SWITCH HOUR METER, (MECHANICAL) HOUR METER, (DIGITAL) 4-IN-1 GAUGE, (oil, fuel, temp, volts) WIRE HARNESS AMBER INDICATOR LIGHT RED INDICATOR LIGHT BOOT START AID HARNESS, (includes items 12 thru 14) CONNECTOR MALE PIN TERMINAL CABLE SEAL TOGGLE SWITCH START AID DECAL
544D
REV
315
SECTION 6 - CAB FIGURE 6-14. GAUGE PANEL ASSEMBLY (SN 0160000976 to Present)
316
544D
91364001
SECTION 6 - CAB FIGURE 6-14. GAUGE PANEL ASSEMBLY (SN 0160000976 to Present) ITEM
PART NUMBER 91555010
QTY 1
1001101492
1
91553027
1
1001095325
1
1
91554037
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
77383744 77383470 80963101 91143333 91143361 91554038 91364008 91553029 91364005 91123181 91144473 91343074 77383467 91143128 91143127
1 4 1 1 1 1 1 1 1 1 1 1 1 3 1
91364001
DESCRIPTION GAUGE PANEL ASSY, (enclosed cab), (includes all items) (Prior to SN 0160036260) GAUGE PANEL ASSY, (enclosed cab), (includes all items) (SN 0160036260 to Present) GAUGE PANEL, (open cab), (includes items 1, 7 thru 16 & three of item 3) (Prior to SN 0160036260) GAUGE PANEL, (open cab), (includes items 1, 7 thru 11, 12 thru 16 & three of item 3) (SN 0160036260 to Present) PANEL ASSY, (includes front and back plates, acrylic lens and std labels) HEATER SWITCH BOOT WIPER AND WASHER SWITCH WIPER-WASHER-HEATER HARNESS HEATER DECAL 4-IN-1 GAUGE, (oil, fuel, temp, volts) WIRE HARNESS SHUTDOWN SWITCH HARNESS RUBBER BOOT TOGGLE SWITCH HOURMETER TOGGLE SWITCH TOGGLE SWITCH AMBER INDICATOR LIGHT RED INDICATOR LIGHT
544D
REV B C D D
317
SECTION 6 - CAB FIGURE 6-15. WINDSHIELD/TOP WINDOW KIT INSTALLATION
318
544D
91364001
SECTION 6 - CAB
91364001
544D
319
SECTION 6 - CAB FIGURE 6-15. WINDSHIELD/TOP WINDOW KIT INSTALLATION
320
ITEM
PART NUMBER 91375005
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12
91373011 90029955 1001111112 91146099 0641406 4761400 88501004 77363268 91143335 91361018 80963101 91143333
1 1 1 1 6 6 6 1 1 1 1 1
DESCRIPTION WINDSHIELD/TOP WINDOW KIT INSTALLATION, (includes all items) WINDSHIELD/TOP WINDOW KIT RUBBER GROMMET WASHER BOTTLE BOTTLE MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20 X 3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 FUSE, 15A WIPER/HEATER OPTION HARNESS JUMPER WIRE WIPER/WASHER SWITCH WIPER/WASHER/HEATER HARNESS
544D
REV B
91364001
SECTION 6 - CAB FIGURE 6-16. SKYLIGHT WIPER INSTALLATION
322
544D
91364001
SECTION 6 - CAB FIGURE 6-16. SKYLIGHT WIPER INSTALLATION ITEM 1 1 1 1 2 3 4 5 6 7 8
91364001
PART NUMBER 91365016 91363037 70021616 8035500 70021776 91141342 86683480 91143108 77363268 86983188 83683181 91053419
QTY 1 1 1 1 1 1 1 1 1 1 2 2
DESCRIPTION SKYLIGHT WIPER INSTALLATION, (includes all items) SKYLIGHT WIPER KIT WIPER MOTOR WIPER ARM WIPER BLADE JUMPER WIRE BUTT CONNECTOR FUSE HOLDER FUSE, 15A EYELET TY-RAP BASE TY-RAP
544D
REV
323
SECTION 7 - CONTROLS
SECTION 7 - CONTROLS
91364001
544D
325
SECTION 7 - CONTROLS FIGURE 7-1. BRAKE AND INCHING LINKAGE (SN 0355001 through 0455362, SN 0160000192 through 0160000238)
326
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-1. BRAKE AND INCHING LINKAGE (SN 0355001 through 0455362, SN 0160000192 through 0160000238) ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 91163093 88261017 91146108 91083136 91146102 84718690 88551009 2220373
QTY 1 3 1 4 1 1 7 1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
88201003 2220602 91081445 88501408 91083312 88551010 88501405 91043214 90200284 88441001 88201022 88501005 91145088 88212228 91145089 91145087 88201008 88561107 91145086 91163109 91033138 77133498 77133499 2220473 88821004 88501406 90027987 91081332
3 1 1 1 1 5 1 1 1 2 3 4 1 2 1 1 4 4 1 1 1 1 2 2 2 2 2 1 Ref
39 40 41 42 42 43 44 45 46
2220671 84718688 91143200 83633002 2220371 90207856 2220828 2220374 2220683
1 1 1 1 1 1 1 1 1
91364001
DESCRIPTION FOOT SWITCH SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8 BRAKE PEDAL BUSHING PEDAL WELDMENT HOSE ASSY LOCKWASHER, 1/4 ADAPTER, (includes item 55) ACCELERATOR CONTROL ASSY, (See ACCELERATOR PEDAL ASSEMBLY for Breakdown) HEX HD CAPSCREW, 1/4-20X3/4, GR5 TEE FITTING, (includes item 55) PUSH ROD HEX JAM NUT, 1/2-20 CAM ROLLER LOCKWASHER, 5/16 HEX JAM NUT, 5/16-24 SPRING SHAFT RING RETAINER HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 HEX NUT, 5/16-18 INCHING VALVE ASSY, (includes items 33 thru 38) SOCKET HD CAPSCREW, 5/16-18x1-1/4, GR8 BRAKE VALVE ASSY, (includes items 39, 40 & 42 thru 47) SOLENOID VALVE ASSY, (includes items 48 thru 52) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 RELIEF VALVE ASSY, (includes items 6, 8, 11, 41, 53 & 54) HYDRAULIC TUBE TUBE CLAMP CLAMP COVER HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 ELBOW, 90, (includes item 49) YOKE END HEX JAM NUT, 3/8-24 SPRING PIN LINKAGE ROD INCHING VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 56) HOSE ASSY RELIEF VALVE CONNECTOR (SN 0355001 through 0355947) CONNECTOR, (includes item 49) (SN 0355948 to Present) COPPER GASKET (SN 0355001 through 0355947) ELBOW, 90 CONNECTOR, (includes item 56) ELBOW, 45, (swivel nut)
544D
REV
327
SECTION 7 - CONTROLS
328
ITEM 47
PART NUMBER
QTY Ref
48 49 50 51 52
2220899 88591204 2220473 84718689
1 6 2 1 Ref
53 54 55 56 57 58
91163110 84718691 88591205 88591206 88201021 84718687
1 1 2 2 1 1
DESCRIPTION BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BRANCH TEE, (includes item 49) O-RING ELBOW, 90, (includes item 49) HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDRAULIC TUBE HOSE ASSY O-RING O-RING HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HOSE ASSY
544D
REV
91364001
SECTION 7 - CONTROLS FIGURE 7-2. BRAKE AND INCHING LINKAGE (SN 0160000239 through 0160000973)
330
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-2. BRAKE AND INCHING LINKAGE (SN 0160000239 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 91343218 88261011 91146108 91083136 91146102 88591205 88551009 86683122
QTY 1 2 1 4 1 2 7 1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
88201003 91143200 91081445 88501408 91083312 88551010 88501405 91043214 90200284 88441001 88201021 88501005 91145088 88212228 91555011 91145087 88201008 88561107 91145086 91163109 91033138 77133498 77133499 2220473 88821004 88501406 90027987 91081332
3 1 1 1 1 5 1 1 1 2 1 4 1 2 1 1 4 4 1 1 1 1 2 2 2 2 2 1 Ref
39 40 41 42 43 44 45 46 47
2220671 84718688 88591206 2220371 88201022 2220828 2220374 2220683
1 1 2 1 3 1 1 1 Ref
91364001
DESCRIPTION FOOT SWITCH SOCKET BUTTON HD CAPSCREW, #10-24X7/8 BRAKE PEDAL BUSHING PEDAL WELDMENT O-RING LOCKWASHER, 1/4 TIE WRAP ACCELERATOR CONTROL ASSY, (See ACCELERATOR PEDAL ASSEMBLY for Breakdown) HEX HD CAPSCREW, 1/4-20X3/4, GR5 RELIEF VALVE PUSH ROD HEX JAM NUT, 1/2-20 CAM ROLLER LOCKWASHER, 5/16 HEX JAM NUT, 5/16-24 SPRING SHAFT RING RETAINER HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 INCHING VALVE ASSY, (includes items 33 thru 38) SOCKET HD CAPSCREW, 5/16-18x1-1/4, GR8 BRAKE VALVE ASSY, (includes items 39 thru 42 & 44 thru 47) SOLENOID VALVE ASSY, (includes items 48 thru 52) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 RELIEF VALVE ASSY, (includes items 11 & 53 thru 57) HYDRAULIC TUBE TUBE CLAMP CLAMP COVER HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 ELBOW, 90, (includes item 49) YOKE END HEX JAM NUT, 3/8-24 SPRING PIN LINKAGE ROD INCHING VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 41) HOSE ASSY O-RING ADAPTER, (includes item 49) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 ELBOW, 90 ADAPTER, (includes item 41) ELBOW, 45, (swivel nut) BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
331
SECTION 7 - CONTROLS
332
ITEM 48 49 50 51 52
PART NUMBER 2220899 88591204 2220473 84718689
QTY 1 6 2 1 Ref
53 54 55 56 57 58
91163110 84718691 84718690 2220373 2220602 84718687
1 1 1 1 1 1
DESCRIPTION BRANCH TEE, (includes item 49) O-RING ELBOW, 90, (includes item 49) HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDRAULIC TUBE HOSE ASSY HOSE ASSY ADAPTER, (includes item 6) TEE FITTING, (includes item 6) HOSE ASSY
544D
REV
91364001
SECTION 7 - CONTROLS FIGURE 7-3. BRAKE AND INCHING LINKAGE (SN 0160000976 through 0160012366, Excluding 0160012298)
334
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-3. BRAKE AND INCHING LINKAGE (SN 0160000976 through 0160012366, Excluding 0160012298) ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 91343218 88261011 91146108 91083136 91146102 88591205 88551009 86683122
QTY 1 2 1 4 1 2 4 1 Ref
10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
88201018 91143200 91413132 91081445 88501408 91083312 88551010 88501405 91043214 90200284 88441001 88201021 88501005 91145088 88212228 91555011 91145087 88201008 88561107 91145086 91163109 91033138 77133498 77133499 2220473 88821004 88501406 90027987 91081332
4 1 1 1 1 1 9 1 1 1 2 1 4 1 2 1 1 4 4 1 1 1 1 2 2 2 2 2 1 Ref
39 40 41 42 43 44 45 46
2220671 84718688 88591206 2220371 88201022 2220828 2220374 2220683
1 1 2 1 3 1 1 1
91364001
DESCRIPTION FOOT SWITCH SOCKET BUTTON HD CAPSCREW, #10-24X7/8 BRAKE PEDAL BUSHING PEDAL WELDMENT O-RING LOCKWASHER, 1/4 TIE WRAP THROTTLE PEDAL, (See ACCELERATOR PEDAL ASSEMBLY for Breakdown) HEX HD CAPSCREW, 5/16-18X3/4, GR5 RELIEF VALVE (Prior to SN 0160001291) RELIEF VALVE (SN 0160001291 to Present) PUSH ROD HEX JAM NUT, 1/2-20 CAM ROLLER LOCKWASHER, 5/16 HEX JAM NUT, 5/16-24 SPRING SHAFT RING RETAINER HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 INCHING VALVE ASSY, (includes items 33 thru 38) SOCKET HD CAPSCREW, 5/16-18x1-1/4, GR8 BRAKE VALVE ASSY, (includes items 39 thru 42 & 44 thru 47) SOLENOID VALVE ASSY, (includes items 48 thru 52) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 RELIEF VALVE ASSY, (includes items 11 & 53 thru 57) HYDRAULIC TUBE TUBE CLAMP CLAMP COVER HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 ELBOW, 90, (includes item 49) YOKE END HEX JAM NUT, 3/8-24 SPRING PIN LINKAGE ROD INCHING VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 41) HOSE ASSY O-RING ADAPTER, (includes item 49) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 ELBOW, 90 ADAPTER, (includes item 41) ELBOW, 45, (swivel nut)
544D
REV
335
SECTION 7 - CONTROLS
336
ITEM 47
PART NUMBER
QTY Ref
48 49 50 51 52
2220899 88591204 2220473 84718689
1 6 2 1 Ref
53 54 55 56 57 58
91163110 84718691 84718690 2220373 2220602 84718687
1 1 1 1 1 1
DESCRIPTION BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BRANCH TEE, (includes item 49) O-RING ELBOW, 90, (includes item 49) HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDRAULIC TUBE HOSE ASSY HOSE ASSY ADAPTER, (includes item 6) TEE FITTING, (includes item 6) HOSE ASSY
544D
REV
91364001
SECTION 7 - CONTROLS FIGURE 7-4. BRAKE AND INCHING LINKAGE (SN 01600122437 to Present, Including 0160012298)
338
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-4. BRAKE AND INCHING LINKAGE (SN 01600122437 to Present, Including 0160012298) ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 91343218 88261011 91146108 91083136 91146102 88591205 88551009 86683122
QTY 1 2 1 4 1 2 4 1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
88201018 91413132 91081445 88501408 91083312 88551010 88501405 91043214 3423212 88581303 88201021 88501005 91145088 88212228 91555011 91145087 88201008 88561107 91145086 91163109 91033138 77133498 88201007 2220473 88821004 88501406 90027987 91081332
4 1 1 1 1 9 1 1 1 2 1 4 1 2 1 1 4 4 1 1 1 1 2 2 2 2 2 1 Ref
39 40 41 42 43 44 45 46 47
2220671 84718688 88591206 2220371 88201022 2220828 2220374 2220683
1 1 2 1 3 1 1 1 Ref
91364001
DESCRIPTION FOOT SWITCH SOCKET BUTTON HD CAPSCREW, #10-24X7/8 BRAKE PEDAL BUSHING PEDAL WELDMENT O-RING LOCKWASHER, 1/4 TIE WRAP THROTTLE PEDAL, (See ACCELERATOR PEDAL ASSEMBLY for Breakdown) HEX HD CAPSCREW, 5/16-18X3/4, GR5 RELIEF VALVE PUSH ROD HEX JAM NUT, 1/2-20 CAM ROLLER LOCKWASHER, 5/16 HEX JAM NUT, 5/16-24 SPRING SHAFT RING RETAINER HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 INCHING VALVE ASSY, (includes items 33 thru 38) SOCKET HD CAPSCREW, 5/16-18x1-1/4, GR8 BRAKE VALVE ASSY, (includes items 39 thru 42 & 44 thru 47) SOLENOID VALVE ASSY, (includes items 48 thru 52) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 RELIEF VALVE ASSY, (includes items 11 & 53 thru 57) HYDRAULIC TUBE TUBE CLAMP CLAMP COVER HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 ELBOW, 90, (includes item 49) YOKE END HEX JAM NUT, 3/8-24 SPRING PIN LINKAGE ROD INCHING VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 41) HOSE ASSY O-RING ADAPTER, (includes item 49) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 ELBOW, 90 ADAPTER, (includes item 41) ELBOW, 45, (swivel nut) BRAKE VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
339
SECTION 7 - CONTROLS
340
ITEM 48 49 50 51 52
PART NUMBER 2220899 88591204 2220473 84718689
QTY 1 6 2 1 Ref
53 54 55 56 57 58
91163110 84718691 84718690 2220373 2220602 84718687
1 1 1 1 1 1
DESCRIPTION BRANCH TEE, (includes item 49) O-RING ELBOW, 90, (includes item 49) HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDRAULIC TUBE HOSE ASSY HOSE ASSY ADAPTER, (includes item 6) TEE FITTING, (includes item 6) HOSE ASSY
544D
REV
91364001
SECTION 7 - CONTROLS FIGURE 7-5. ACCELERATOR PEDAL ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
342
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-5. ACCELERATOR PEDAL ASSEMBLY (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91143342 Kit Kit 88631301 Kit Kit Kit Kit Kit Kit Kit Kit
QTY 1 1 2 1 1 1 1 1 1 1 1 2 Ref
13 14 15 16 K1 K2
88201003 88551009 90027684 88633001 91144431 91144432
3 3 1 1 1 1
K3 K4
91144197 91144433
1 1
1 2 3 4 5 6 7 8 9 10 11 12
91364001
DESCRIPTION ACCELERATOR PEDAL ASSY, (includes items 1, 2 & 4 thru 11) CABLE SUPPORT FLANGE NUT COTTER PIN LOCK PLATE CAPSCREW BOOT PIN COTTER HAIRPIN JAM NUT HEEL REST SELF-TAPPING SCREW ACCELERATOR CABLE, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 CLEVIS CLEVIS PIN CABLE SUPPORT BRACKET KIT, (includes items 1 & 2) CABLE ATTACH KIT, (includes items 4 & 5), (discard clevis, clevis pin and cotter hairpin, not shown, and replace with items 3, 15 & 16) BOOT KIT, (includes items 6 thru 9) HEEL REST KIT, (includes items 10 & 11)
544D
REV B
343
SECTION 7 - CONTROLS FIGURE 7-6. ACCELERATOR PEDAL ASSEMBLY (SN 0160000976 to Present)
344
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-6. ACCELERATOR PEDAL ASSEMBLY (SN 0160000976 to Present) ITEM
PART NUMBER 91553044
QTY 1
3400022
1
1
91554001
1
1
70024345
1
2 3 4 5 6 6 7 8 9
Kit Kit Kit 91554005 N.S.S. 70020404 Kit Kit 91554009
1 1 2 1 1 Ref 1 1 1
9
70024346
1
K1
91554010
1
K1
70024347
1
91364001
DESCRIPTION ACCELERATOR PEDAL , (includes all items) (Prior to SN 0160036625, Including 0160036854, 0160037074 and 0160037964) ACCELERATOR PEDAL , (includes all items) (SN 0160036625 to Present, Excluding 0160036854, 0160037074 and 0160037964) WIRE HARNESS (Prior to SN 0160036625, Including 0160036854, 0160037074 and 0160037964) WIRE HARNESS (SN 0160036625 to Present, Excluding 0160036854, 0160037074 and 0160037964) SENSOR CLAMP SCREW TREADLE COVER BASE PLATE ROLLER ASSY, (includes items 7 & 8) ROLLER ROLLER PIN TREADLE PIN KIT (Prior to SN 0160036625, Including 0160036854, 0160037074 and 0160037964) TREADLE PIN KIT (SN 0160036625 to Present, Excluding 0160036854, 0160037074 and 0160037964) SENSOR KIT , (includes items 1 thru 4) (Prior to SN 0160036625, Including 0160036854, 0160037074 and 0160037964) SENSOR KIT , (includes items 1 thru 4) (SN 0160036625 to Present, Excluding 0160036854, 0160037074 and 0160037964)
544D
REV B
C
345
SECTION 7 - CONTROLS FIGURE 7-7. STEERING COLUMN AND ATTACHING PARTS
346
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-7. STEERING COLUMN AND ATTACHING PARTS ITEM 1 2 3 4 5 6
PART NUMBER 7026477 70020923 88301311 90202230 88501616 90600273
QTY 1 1 2 1 2 Ref
6 7 8 9 10 11 12 13 14 15 16 17 18 K1 K2
91563208 91144192 91163012 91363025 91144458 83191059 88201035 88551011 91143020
1 1 1 1 1 2 2 4 1 Ref 2 1 1 1 1
91364001
88201033 86683122 7026478 91144190 91144448
DESCRIPTION STEERING CAP STEERING WHEEL NUT FLAT HD MACHINE SCREW, 1/4-20X1 SPINNER KNOB HEX NUT, 1/4-20 STEERING WHEEL, (not available to order, see 91563208 for service) STEERING WHEEL, (includes items 1 & 18) WASHER STEERING COLUMN, (includes items 2 & 7) F/N/R SHIFTER, (includes item 10) CLAMP SET HEX HD CAPSCREW, M5X0.8, (torque to 30-35 in lbs) HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 STEERING CONTROL UNIT DASH WIRING HARNESS, (See CAB SECTION for Breakdown) HEX HD CAPSCREW, 3/8-16X3/4, GR5 TIE WRAP SPINNER KNOB STEERING CONTROL UNIT SEAL KIT TIE STRAP AND BOOT KIT
544D
REV
F
347
SECTION 7 - CONTROLS FIGURE 7-8. CAB RIGHT SIDE CONTROLS
348
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-8. CAB RIGHT SIDE CONTROLS ITEM
1 1 2 3 4 110 111 112 113 114 124 125 202 203 203 383 N1
91364001
PART NUMBER 91365019
QTY 1
91145090
1
91145091
1
91366009 91146043 91083136 90200638 91146042 91081354 88631338 91361023 90021552 91363036 90028662 4712000 91301020 91083547 91083318 91083317 Note
1 1 2 1 1 1 1 1 1 2 3 9 1 1 1 1 Ref
DESCRIPTION AUXILIARY CONTROL LEVER ASSY, (if equipped), (includes items 1 thru 3), (included item quantities are per lever) (SN 0160024648 to Present) SWAY CONTROL LEVEL ASSY, (if equipped), (includes items 1 thru 3), (included item quantities are per lever) TILT CONTROL LEVEL ASSY, (if equipped), (includes items 2 thru 4), (included item quantities are per lever) LEVER WELDMENT, (AUXILIARY) (SN 0160024648 to Present) LEVER WELDMENT, (SWAY) BUSHING KNOB LEVER WELDMENT, (TILT) SHAFT COTTER PIN LINK CLEVIS PIN PIN WAVE BEND WASHER FLAT WASHER SPACER AUXILIARY DECAL (SN 0160024648 to Present) SWAY DECAL TILT DECAL ITEMS 112 THRU 114 HAVE A QUANTITY SHOWN PER LEVER.
544D
REV B
B B
349
SECTION 7 - CONTROLS FIGURE 7-9. JOYSTICK ASSEMBLY
350
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-9. JOYSTICK ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K1
91364001
PART NUMBER 91303037 80934658 80934656 80934241 80264140 91304026 91504029 80934498 91404327 91504028 Kit Kit Kit Kit Kit N.S.S. N.S.S. 91404326
QTY 1 1 1 1 1 Ref 1 1 4 4 1 1 1 2 1 1 1 1 1
DESCRIPTION JOYSTICK ASSY, (includes all items) CAP HANDLE GRIP KIT BOOT CARDAN KIT, (includes item 5) SHIM RETAINING PLATE STANDARD SPRING, (pack of two), (port 2 & 4) PLUNGER AND GUIDE KIT REGULATING KIT HEAVY SPRING, (pack of two), (port 1 & 3) O-RING O-RING PIN O-RING SCREW UPPER BODY LOWER BODY SEAL KIT, (includes items 11 thru 15)
544D
REV A
351
SECTION 7 - CONTROLS FIGURE 7-10. CAB LEFT SIDE CONTROLS (SN 0160024648 to Present)
352
544D
91364001
SECTION 7 - CONTROLS
91364001
544D
353
SECTION 7 - CONTROLS FIGURE 7-10. CAB LEFT SIDE CONTROLS (SN 0160024648 to Present) ITEM
354
PART NUMBER 91335014
QTY 1
91345010
1
91335013
1
1 1
91303019 91083107
1 1
2 2 2 3 3 4
91146119 91366008 91366007 91363043 91363043 88201012
1 1 1 1 2 3
4
11002410
3
5 5 6 101 102 208 208 209 210 211 212 213 310
88521304 88501404 88551009 91084282 91084359 91123062 91123062 91143371 91363041 91363040 91363045 91363044 88211044 1001106842
3 3 3 1 1 1 2 1 1 1 1 1 14 Ref
401 403 404 405 406 407 408 409 410 411
4761500 88501005 88821002 88633001 88631302 88501404 91123050 91123062 91341007 88201019
2 2 1 1 1 1 1 3 1 2
411 451 452 453 454 455
0641507 90200299 H1346001 91346004 91083136 88201018
2 1 1 1 2 1
DESCRIPTION VALVE CONTROL ASSY, (SWAY), (if equipped), (includes items 1 thru 5) VALVE CONTROL ASSY, (TILT), (AUXILIARY), (if equipped), (includes items 1 thru 5) VALVE CONTROL ASSY, (TILT/SWAY), (AUXILIARY/SWAY), (if equipped), (includes items 1 thru 6) REMOTE VALVE CONTROL, (TILT), (SWAY), (AUXILIARY) REMOTE VALVE CONTROL, (TILT/SWAY), (AUXILIARY/SWAY), (includes items 101 & 102) BRACKET, (SWAY) BRACKET, (TILT/SWAY), (AUXILIARY/SWAY) BRACKET, (TILT), (AUXILIARY) CABLE, (TILT), (SWAY), (AUXILIARY) CABLE, (TILT/SWAY), (AUXILIARY/SWAY) HEX HD CAPSCREW, 1/4-20X2-3/4, (TILT), (SWAY), (AUXILIARY) HEX HD CAPSCREW, 1/4-28X4-1/2, (TILT/SWAY), (AUXILIARY/SWAY) HEX LOCKNUT, 1/4, (TILT), (SWAY), (AUXILIARY) HEX LOCKNUT, 1/4, (TILT/SWAY), (AUXILIARY/SWAY) LOCKWASHER, 1/4, (TILT/SWAY), (AUXILIARY/SWAY) KNOB BOOT CABLE ADAPTER, (TILT), (SWAY), (AUXILIARY) CABLE ADAPTER, (TILT/SWAY), (AUXILIARY/SWAY) GUIDE PLATE, (SWAY) GUIDE PLATE, (TILT/SWAY) GUIDE PLATE, (TILT) GUIDE PLATE, (AUXILIARY) GUIDE PLATE, (AUXILIARY/SWAY) SOCKET HD CAPSCREW, 1/4-20X1-1/2 LH CAB HYDRAULIC CONTROL INSTALLATION, (TILT/SWAY/AUXILIARY), (if equipped), (includes items 401 thru 461) LOCKWASHER, 5/16 HEX NUT, 5/16 YOKE END CLEVIS PIN COTTER PIN HEX JAM NUT, 1/4 CABLE CABLE ADAPTER BRACKET HEX HD CAPSCREW, 5/16-18X7/8 (SN 0160024648 through 0160037688) HEX HD CAPSCREW, 5/16-18X3/4 (SN 0160037689 to Present) KNOB AUXILIARY CONTROL WELDMENT WELDMENT BUSHING HEX HD CAPSCREW, 5/16-18X3/4 (SN 0160024648 through 0160037688)
544D
REV A A B
A
91364001
SECTION 7 - CONTROLS ITEM 455 456 457 458
PART NUMBER 0641506 4761500 90028662 91345020
QTY 1 1 2 1
459 460 461 501
91363041 88211044 H1343001 91083107
1 6 1 1
502 504 505 506 551 552
91346003 11002410 88551009 88501404 91084282 91084359
1 3 3 3 1 1 Ref
601 604 605 606 607 608 609 610 611 612 626 627 651
88551010 88501005 88821002 88633001 88631302 88501404 91123050 91123062 91341007 88201019 91341019 80363036
2 2 1 1 1 1 1 3 1 2 1 2 Ref
654 656 657 658 659 660 661 662 662 665 667
91346004 88201018 88551010 91346010 91301018 0641408 88501004 88551009 4761400 90028662 91345020
1 1 1 1 1 2 2 2 2 2 1
669 670 671 701
91363041 88211044 91343026 91083107
1 6 1 1
702 703 704
91346003 91363043 11002410
1 2 3
91364001
DESCRIPTION HEX HD CAPSCREW, 5/16-18X3/4 (SN 0160037689 to Present) LOCKWASHER, 5/16 WAVE BEND WASHER VALVE CONTROL ASSY, (TILT/SWAY), (includes items 501 thru 506) GUIDE PLATE, (TILT/SWAY) SOCKET HD CAPSCREW, 1/4-20X1-1/2 AUXILIARY CONTROL DECAL REMOTE VALVE CONTROL, (TILT/SWAY), (includes items 551 & 552) BRACKET HEX HD CAPSCREW, 1/4-28X4-1/2 LOCKWASHER, 1/4 HEX NUT, 1/4 KNOB BOOT LH CAB HYDRAULIC CONTROL INSTALLATION, (TILT/SWAY/AUXILIARYWITH CYBERTECH JOYSTICK), (if equipped), (includes items 601 thru 671) LOCKWASHER, 5/16 HEX NUT, 5/16 YOKE END CLEVIS PIN COTTER PIN HEX JAM NUT, 1/4 CABLE CABLE ADAPTER BRACKET HEX HD CAPSCREW, 5/16-18X7/8 SENSOR PLATE PROXIMITY SENSOR CYBERTECH 5-BUTTON JOYSTICK, (See CYBERTECH 5BUTTON JOYSTICK CONTROLLER for Breakdown) WELDMENT HEX HD CAPSCREW, 5/16-18X3/4 LOCKWASHER, 5/16 WELDMENT HALF CLAMP HEX HD CAPSCREW, 1/4-20X1 HEX NUT, 1/4 LOCKWASHER, 1/4 (SN 0160024648 through 0160037688) LOCKWASHER, 1/4 (SN 0160037689 to Present) WAVE BEND WASHER VALVE CONTROL ASSY, (TILT/SWAY), (includes items 701 thru 706) GUIDE PLATE, (TILT/SWAY) SOCKET HD CAPSCREW, 1/4-20X1-1/2 AUXILIARY CONTROL DECAL REMOTE VALVE CONTROL, (TILT/SWAY), (includes items 751 & 752) BRACKET CABLE HEX HD CAPSCREW, 1/4-28X4-1/2
544D
REV
B
B
355
SECTION 7 - CONTROLS ITEM 705 706 751 752 801
356
PART NUMBER 88551009 88501404 91084282 91084359
QTY 3 3 1 1 Ref
802
Ref
803
Ref
DESCRIPTION LOCKWASHER, 1/4 HEX NUT, 1/4 KNOB BOOT GUIDE PLATE MOUNTING HARDWARE, (See CAB SECTION for Breakdown) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) CAB AUXILIARY WIRING HARNESS, (See ELECTRICAL SECTION for Breakdown)
544D
REV
91364001
SECTION 7 - CONTROLS FIGURE 7-11. CYBERTECH 5-BUTTON JOYSTICK CONTROLLER (SN 0160024648 to Present)
358
544D
91364001
SECTION 7 - CONTROLS FIGURE 7-11. CYBERTECH 5-BUTTON JOYSTICK CONTROLLER (SN 0160024648 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
91364001
PART NUMBER 91345022 91033387 88501112 91346002 91083136 91123051 86683480 82033996 77363232 77363228 91143107 90027187 86683122 91341015 83683363 86983193 91341026 91341027 91341020 77363345 14402248
QTY 1 1 1 1 2 1 1 50 in 1 5 1 2 2 1 1 1 1 1 1 1 AR
DESCRIPTION 5-BUTTON AUX. HANDLE ASSY, (if equipped), (includes all items) 5-BUTTON HANDLE HEX JAM NUT, 3/4-16 LEVER WELDMENT BUSHING MOLDED RUBBER BUSHING BUTT CONNECTOR WIRE LOOM RECEPTACLE CONNECTOR PIN CONTACT STRAIN RELIEF TIE WRAP TIE WRAP JUMPER WIRE INSULATED RING TERMINAL MALE BULLET JUMPER WIRE JUMPER WIRE JUMPER WIRE PIN CONTACT 3M ADHESIVE
544D
REV C
359
SECTION 8 - HYDRAULIC CIRCUITS
SECTION 8 - HYDRAULIC CIRCUITS
91364001
544D
361
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-1. OIL SUPPLY AND PRESSURE LINES (SN 0355001 through 0355140)
362
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-1. OIL SUPPLY AND PRESSURE LINES (SN 0355001 through 0355140) ITEM 1
PART NUMBER
QTY Ref
2
Ref
3
Ref
4
Ref
5
Ref
6 7
84718700
1 Ref
8 9
84718701
1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
90028695 91143143 91143087 2220380 88591210 91143059 90028482 77363128 80933070 91143121 88591027 84711334 88201051 88551012
2 1 1 1 1 1 1 1 1 1 1 2 4 4 Ref
25 26 27 28 29 30
88591024 84711333 88201036 88551011 84718639
1 4 4 4 1 Ref
31 32 33 34 34 35
2220628 2220635 77133447 2220497 88591206
1 2 1 1 1 Ref
36 37 38 39 40 41
88591204 2220371 2220579 91163098 84718425
3 2 1 1 1 Ref
91364001
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) MINI CHECK COUPLING, (See HYDRAULIC COMPONENTS SECTION for Breakdown) FILTER SUPPORT, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (swivel nut), (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 90, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 90, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BAND CLAMP HOSE ASSY INTAKE TUBE ADAPTER, (includes item 14) O-RING TUBE ASSY HOSE CLAMP HOSE ASSY BAND CLAMP SUCTION TUBE O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 LOCKWASHER, 7/16 MAIN HYDRAULIC PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING FLANGE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 HOSE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) REDUCING ADAPTER, 90 SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY ADAPTER, (includes o-ring) O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 36) SWIVEL NUT BRANCH TEE TUBE ASSY HOSE ASSY MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
544D
REV
363
SECTION 8 - HYDRAULIC CIRCUITS ITEM
PART NUMBER
QTY
42 43 44 45
88591210 2220379 91143058
2 2 1 Ref
46 47 48 49
84718945 84718947 84718625
1 1 1 Ref
50 51 52 53 54 55 56 57 58 59
364
Ref 88201008 88561002 88551009 2220582 2220605 84718752 84718751 84718201 84717304
2 2 2 1 1 1 1 1 1
DESCRIPTION SECTION for Breakdown) O-RING ADAPTER, (includes item 42) TUBE ASSY THERMAL BYPASS VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY HOSE ASSY HOSE ASSY FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 ADAPTER, (includes item 36) SWIVEL NUT RUN TEE, 1/4 TUBE HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-2. OIL SUPPLY AND PRESSURE LINES (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
366
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-2. OIL SUPPLY AND PRESSURE LINES (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91085137
1
QTY 1 Ref
2
Ref
3
Ref
4
Ref
5
Ref
6 7
84718700
1 Ref
8 9
84718701
1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
90028695 91143143 91143087 2220380 88591210 91143059 90028482 77363128 90028482 91143121 88591027 84711334 88201051 88551012
2 1 1 1 1 1 1 1 1 1 1 2 4 4 Ref
25 26 27 28 29 30
88591024 84711333 88201036 88551011 84718639
1 2 4 4 1 Ref
31 32 33 34 34 35
2220628 2220635 77133447 2220497 88591206
1 2 1 1 1 Ref
36 37 38 39
88591204 2220371 2220579 91163098
4 1 1 1
91364001
DESCRIPTION SOLENOID VALVE ASSY, (includes items 50, 54, 55 & 60) HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) MINI CHECK COUPLING , (See HYDRAULIC COMPONENTS SECTION for Breakdown) FILTER SUPPORT, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (swivel nut), (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 90, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 90, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BAND CLAMP HOSE ASSY INTAKE TUBE ADAPTER, (includes item 14) O-RING TUBE ASSY HOSE CLAMP HOSE ASSY BAND CLAMP SUCTION TUBE O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 LOCKWASHER, 7/16 MAIN HYDRAULIC PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING FLANGE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 HOSE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, 90 SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY ADAPTER, (includes o-ring) O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 36) SWIVEL NUT BRANCH TEE, 3/8 TUBE TUBE ASSY
544D
REV G
367
SECTION 8 - HYDRAULIC CIRCUITS ITEM 40 41
PART NUMBER 77133196
QTY 1 Ref
42 43 44 45
88591210 2220379 91143058
2 2 1 Ref
46 47 48 49
84718945 84718947 84718625
1 1 1 Ref
50 51 52 53 54 55 56 57 58 59 60
368
Ref 88201008 88561002 88551009 2220582 2220861 84718201 84717304 8760268 2220473
2 2 2 1 1 Ref 1 1 1 2
DESCRIPTION HOSE ASSY MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 42) TUBE ASSY THERMAL BYPASS VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY HOSE ASSY HOSE ASSY FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 ADAPTER, (includes item 36) SWIVEL NUT BRANCH TEE, 1/4 TUBE HOSE ASSY, (See REAR DRIVE CIRCUIT for Breakdown) HOSE ASSY HOSE ASSY ELBOW, 90, SWIVEL NUT ELBOW, 90, (includes item 36)
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-3. OIL SUPPLY AND PRESSURE LINES (SN 0160000976 to Present)
370
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-3. OIL SUPPLY AND PRESSURE LINES (SN 0160000976 to Present) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9
2220473 8760268 84717304 84718201 84718700 2220861 84718701
2 1 1 1 1 1 1 Ref
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
80633030 91553038 91143087 2220380 88591210 91143059 90028482 77363128 2220582 91143121 88591027 84711334 88201051 88551012
2 1 1 1 2 1 2 1 1 1 1 2 4 4 Ref
25 26 27 28 29 30
88591024 84711333 88201036 88551011 84718639
1 2 4 4 1 Ref
31 32 33 34 35
2220628 2220635 77133447 2220497
1 2 1 1 Ref
36 37 38 39 40 41
88591204 2220371 2220579 91163098 77133196
4 1 1 1 1 Ref
42 43 44 45
88591210 2220379 91143058 0641414
1 1 1 2
91364001
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 36) ELBOW, 90, SWIVEL NUT HOSE ASSY HOSE ASSY HOSE ASSY SWIVEL NUT BRANCH TEE, 1/4 TUBE HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) BAND CLAMP HOSE ASSY INTAKE TUBE ADAPTER, (includes item 14) O-RING TUBE ASSY HOSE CLAMP HOSE ASSY ADAPTER, (includes item 36) SUCTION TUBE O-RING FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 LOCKWASHER, 7/16 MAIN HYDRAULIC PUMP, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING FLANGE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 HOSE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, 90 SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY ADAPTER, (includes item 42) TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 36) SWIVEL NUT BRANCH TEE, 3/8 TUBE TUBE ASSY HOSE ASSY MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 14) TUBE ASSY HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
544D
REV
371
SECTION 8 - HYDRAULIC CIRCUITS ITEM 46 47 48 49
372
PART NUMBER 4751400 4761400 84718625
QTY 2 2 1 Ref
DESCRIPTION FLAT WASHER, 1/4 LOCKWASHER, 1/4 HOSE ASSY FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-4. DUMP CIRCUIT (SN 0355001 through 0355140)
374
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-4. DUMP CIRCUIT (SN 0355001 through 0355140) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
84718979 84718164 84718968 88662070 91143273 91163140 77133053 77133052 88201010 88501004 88551009 88561107 84718999 2221048
1 1 1 1 1 1 1 1 2 2 2 2 1 1 Ref
17 18 19 20 21 22 23 24 25 26 27
77133076 77133075 88201011 84718947 2220516 84718635 84718745 84718956 84716719 84718743
1 1 2 1 1 1 1 1 1 1 Ref
28 29 30
88591204 2220473
2 1 Ref
31 32 33 34 35 36 37 38 39 40
88591206 2220374 8765204 84719365 2220700 2220451 88591207 83651133 2220385
1 1 2 1 1 1 2 1 1 Ref
41
Ref
42
Ref
43
Ref
91364001
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 44) DUMP TUBE TUBE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 HEX NUT, 1/4-20 LOCKWASHER, 1/4 FLAT WASHER, 1/4 HOSE ASSY REDUCER ELBOW, (includes item 37) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) CLAMP COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/2, GR5 HOSE ASSY CAP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 28) STABILIZER VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 31) ELBOW, 90 HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE ADAPTER, (includes item 37) O-RING REDUCER WITH ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
375
SECTION 8 - HYDRAULIC CIRCUITS
376
ITEM 44 45 46
PART NUMBER 88591210 2220379
QTY 1 1 Ref
47 48
84718945
1 Ref
49 50
2220371
1 Ref
51
8760268
1
DESCRIPTION O-RING ADAPTER, (includes item 44) THERMAL BYPASS VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY OIL COOLER ASSY, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) ADAPTER, (includes item 28) ELBOW, 45, (swivel nut), (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-5. DUMP CIRCUIT (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
378
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-5. DUMP CIRCUIT (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
84718979 84718164 84718968 88662070 91143273 91163140 77133053 77133052 88201010 88501004 88551009 88561107 84718999 2221048
1 1 1 1 1 1 1 1 2 2 2 2 1 1 Ref
17 18 19 20 21 22 23 24 25 26 27
8765204 8760268 77133076 84718947 2220516 84718635 84718745 84718956 84716719 84718743
1 1 1 1 1 1 1 1 1 1 Ref
28 29 30
88591204 2220473
2 1 Ref
31 32 33 34 35 36 37 38 39 40
88591206 2220374 2220683 84719365 2220700 2220451 88591207 83651133 2220385
1 1 1 1 1 1 2 1 1 Ref
41
Ref
42
Ref
43
Ref
91364001
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 44) DUMP TUBE TUBE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 HEX NUT, 1/4-20 LOCKWASHER, 1/4 FLAT WASHER, 1/4 HOSE ASSY REDUCER ELBOW, (includes item 37) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90 ELBOW, 90 CLAMP SET HOSE ASSY CAP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 28) STABILIZER VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 31) ELBOW, 45, (swivel nut) HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE ADAPTER, (includes item 37) O-RING REDUCER WITH ADAPTER SWIVEL NUT RUN TEE, 1/8 TUBE TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown)
544D
REV
379
SECTION 8 - HYDRAULIC CIRCUITS
380
ITEM 44 45 46
PART NUMBER 88591210 2220379
QTY 1 1 Ref
47 48
84718945
1 Ref
49 50
2220371
1 Ref
51 52
77133075 88201011
1 2
DESCRIPTION O-RING ADAPTER, (includes item 44) THERMAL BYPASS VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY OIL COOLER ASSY, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) ADAPTER, (includes item 28) ELBOW, 45, (swivel nut), (See HYDRAULIC COMPONENTS SECTION for Breakdown) COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/2, GR5
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-6. DUMP CIRCUIT (SN 0160000976 to Present)
382
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-6. DUMP CIRCUIT (SN 0160000976 to Present) ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1001104620 84718164 84718968 83421139 91553036 91553061 77133053 77133052 88201010 88501004 88551009 88561107 1001092278 2221048
1 1 1 1 1 1 1 1 2 2 2 2 1 1 Ref
17 18 19 20 21 22 23 24 25 26 27
8765204 8760268 4711400 84718947 2220516 84718635 84718745 84718956 84716719 84718743
1 1 2 1 1 1 1 1 1 1 Ref
28 29
88591204
1 Ref
30
Ref
31 32 33
4761400 2220371
2 1 Ref
34 35 36 37 38 39 40
1001104568 2220700 2220451 88591207 83651133 2220385
1 1 1 2 1 1 Ref
41
Ref
42
Ref
43
Ref
91364001
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY HOSE ASSY HOSE ASSY U-BOLT DUMP TUBE DRAIN TUBE CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 HEX NUT, 1/4-20 LOCKWASHER, 1/4 FLAT WASHER, 1/4 HOSE ASSY REDUCER ELBOW, (includes item 37) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90 ELBOW, 90 FLAT WASHER, 1/4 HOSE ASSY CAP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (See OIL SUPPLY AND PRESSURE LINES for Breakdown) STABILIZER VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LOCKWASHER, 1/4 ADAPTER, (includes item 28) OIL COOLER ASSY, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown) HOSE ASSY SWIVEL NUT RUN TEE, 3/4 TUBE ADAPTER, (includes item 37) O-RING REDUCER WITH ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS
544D
REV
383
SECTION 8 - HYDRAULIC CIRCUITS
384
ITEM
PART NUMBER
QTY
44 45 46
88591210 2220379
1 1 Ref
47
84719980
1
DESCRIPTION SECTION for Breakdown) O-RING ADAPTER, (includes item 44) THERMAL BYPASS VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-7. FRONT DRIVE CIRCUIT
386
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-7. FRONT DRIVE CIRCUIT ITEM 1 2 3 4 5 6 7
PART NUMBER 90205792 84712738 91083418 83201155 88551012 91083106
QTY 2 8 1 8 16 4 Ref
8 9 10
84718077
1 Ref Ref
11 12 13 14
91083339 84718845 91163122
4 2 1 Ref
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
90027906 84719143 2220415 88591202 84712739 4761800 0681814 2220582 84718929 88591204 90027906 91053020 91163201 83201135 2220501 24601710
2 2 2 2 8 16 16 1 1 5 1 2 1 8 1 1
91364001
DESCRIPTION CUSHION CLAMP SPLIT FLANGE CLAMP TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-3/4, GR8 LOCKWASHER, 7/16 O-RING TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 90, (See DUMP CIRCUIT for Breakdown) FRONT DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING HOSE ASSY TUBE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (includes item 24) HOSE ASSY ADAPTER, (includes item 18) O-RING SPLIT FLANGE CLAMP LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 ADAPTER, (includes item 24) HOSE ASSY O-RING ELBOW, 90, (includes item 24) TEST COUPLING TUBE ASSY HEX HD CAPSCREW, 7/16-14X1-1/2, GR8 ELBOW, 45, (includes item 24) SUPPORT CLAMP
544D
REV
387
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-8. REAR DRIVE CIRCUIT (SN 0355001 through 0355140)
388
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS
91364001
544D
389
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-8. REAR DRIVE CIRCUIT (SN 0355001 through 0355140)
390
ITEM 1 2 3 4 5
PART NUMBER 91163054 2220605 83662017 88591204
QTY 1 1 1 5 Ref
6 7 8 9
84718700 2220635 2220371
1 2 2 Ref
10 11 12 13 14 15
84712738 83201135 88551012 91083106 91163201
8 8 16 4 1 Ref
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
88591207 2220451 2220385 83651133 91083266 88591207 84718739 91163055 2131212 91163053 91163052 88591508 91163122 90205792 84718740 84718741 91163133 84712737 80933066 88551011 83201115 88591206 8765204
1 1 1 1 1 5 1 1 1 1 1 8 1 1 1 1 1 8 4 16 16 1 2 Ref
40 41 42 43 44 45 46
91123092 85401340 91083449 91163042 2220473 91163134 91163055
8 8 8 1 2 1 1
DESCRIPTION TUBE ASSY SWIVEL NUT RUN TEE, 1/4 TUBE ADAPTER, (includes item 4) O-RING SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE ADAPTER, (includes item 4) TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 O-RING TUBE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 16) SWIVEL NUT RUN TEE, 1/2 TUBE REDUCER WITH ADAPTER TUBE ASSY O-RING HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 21) TUBE ASSY TUBE ASSY O-RING TUBE ASSY CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY SPLIT FLANGE CLAMP O-RING LOCKWASHER HEX HD CAPSCREW, 3/8-16X1-1/4 O-RING ELBOW, 90, (swivel nut) REAR DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) STUD HARDENED WASHER HEX NUT TUBE ASSY ELBOW, 90, (includes item 4) TUBE ASSY TUBE ASSY
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS ITEM 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
91364001
PART NUMBER 91163041 88201035 88551011 91213002 88201023 77133137 91163069 91166055 91166056 91163054 2220497 83201155 2220700 84718615 84718614 2220375 2220628 84717304 77133447 91053020 91163098 2220579 84718425 88561002 88201008 88551009 84718355 77133279 77133306 88201023 77133137 77133390 90027187 84718751 84718752 2151212 90023159
QTY 1 4 4 2 4 4 2 1 1 1 1 8 1 1 1 2 1 1 1 2 1 1 1 2 2 2 1 7 3 4 4 4 12 1 1 1 2
DESCRIPTION TUBE ASSY HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 CLAMP SET HEX HD CAPSCREW, 3/8-16X1-3/4 COVER PLATE CLAMP HALF RH TUBE SUPPORT, (shown) LH TUBE SUPPORT TUBE ASSY ADAPTER, (includes item 37) HEX HD CAPSCREW, 7/16-14X3/4 SWIVEL NUT RUN TEE, 3/4 TUBE HOSE ASSY HOSE ASSY ADAPTER, (includes item 21) REDUCING ADAPTER, (includes item 21) HOSE ASSY HOSE ASSY TEST COUPLING TUBE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 LOCKWASHER, 1/4 HOSE ASSY CLAMP SET STACK BOLT HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE SAFETY CLIP NYLON TIE, (not shown), (six needed per side for rear drive hoses) HOSE ASSY HOSE ASSY ELBOW, 45, (includes item 21) O-RING
544D
REV
391
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-9. REAR DRIVE CIRCUIT (SN 0355141 through 0455362)
392
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS
91364001
544D
393
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-9. REAR DRIVE CIRCUIT (SN 0355141 through 0455362)
394
ITEM 1 2 3 4 5
PART NUMBER 84719447 2151212 83662017 88591204
QTY 2 1 1 6 Ref
6 7 8 9
84718700 2220635 2220371
1 2 1 Ref
10 11 12 13 14 15
84712738 83201135 88551012 91083106 91163201
8 8 16 4 1 Ref
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
88591207 2220451 2220385 83651133 91083266 88591207 84718739 90023159 2131212 91163053 91163052 88591508 91163122 90205792 84718740 84718741 91163133 84712737 80933066 88551011 83201115 88591206 8765204
1 1 1 1 1 5 1 2 1 1 1 10 1 1 1 2 1 8 4 16 16 1 2 Ref
40 41 42 43 44 45 46
91123092 85401340 91083449 91163042 2220473 91163134 91163055
8 8 8 1 4 1 1
DESCRIPTION HOSE ASSY ELBOW, 45, (includes item 21) ADAPTER, (includes item 4) O-RING SOLENOID VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY SWIVEL NUT RUN TEE, 3/8 TUBE ADAPTER, (includes item 4) TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SPLIT FLANGE CLAMP HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 O-RING TUBE ASSY HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 16) SWIVEL NUT RUN TEE, 1/2 TUBE REDUCER WITH ADAPTER TUBE ASSY O-RING HOSE ASSY O-RING, (one each side) ELBOW, 90, (includes item 21) TUBE ASSY TUBE ASSY O-RING TUBE ASSY CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY SPLIT FLANGE CLAMP O-RING LOCKWASHER HEX HD CAPSCREW, 3/8-16X1-1/4 O-RING ELBOW, 90, (swivel nut) REAR DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) STUD HARDENED WASHER HEX NUT TUBE ASSY ELBOW, 90, (includes item 4) TUBE ASSY TUBE ASSY
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS ITEM 47 48 49 50 51 52 53 54 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77
91364001
PART NUMBER 91163041 88201035 88551011 91213002 88201023 77133137 91163069 91166055 91166056 91163054 2220497 83201155 2220700 84718615 84718614 2220375 2220628 84717304 77133447 91053020 91163098 2220579 77133196 2220861 84718355 77133279 77133306 88201023 77133137 77133390 90027187 8760268
QTY 1 4 4 2 4 4 2 1 1 1 1 8 1 1 1 2 1 1 1 2 1 1 1 1 1 7 3 4 4 4 12 1
DESCRIPTION TUBE ASSY HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 CLAMP SET HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE CLAMP HALF RH TUBE SUPPORT LH TUBE SUPPORT TUBE ASSY ADAPTER, (includes item 37) HEX HD CAPSCREW, 7/16-14X3/4 SWIVEL NUT RUN TEE, 3/4 TUBE HOSE ASSY HOSE ASSY ADAPTER, (includes item 21) REDUCING ADAPTER, (includes item 21) HOSE ASSY HOSE ASSY TEST COUPLING HOSE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY SWIVEL NUT BRANCH TEE, 1/4 TUBE HOSE ASSY CLAMP SET STACK BOLT HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE SAFETY CLIP NYLON TIE, (not shown), (six needed per side for rear drive hoses) ELBOW, 90, SWIVEL NUT
544D
REV
395
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-10. REAR DRIVE CIRCUIT (SN 0160000192 to Present)
396
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS
91364001
544D
397
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-10. REAR DRIVE CIRCUIT (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 7 8 9 10
PART NUMBER 88671001 80623016 91406099 88201035 88551011 84721053 84719170 84721052 2220574
11
398
QTY 6 6 1 4 4 2 2 2 4 Ref Ref
12 13 15 16 17 18 19 20 21 22
77133497 77133498 77133053 77133052 88201007 91553052 91403462 84719447 91403463
2 2 4 4 12 1 1 2 1 Ref
23 24 25 26 27 28 29 30 31 32 33 34 35
90027187 2220473 88591204 83201135 88551012 84712737 91553055 91083106 88662121 2220865 88591207 91406098
20 2 6 16 16 4 1 4 2 2 5 1 Ref
36 37 38 39 40 41 42 43 44 45 46 47
91553053 91553054 91403466 91403467 84718739 84718740 84719416 84718355 84718741 84719415 84717304 91163122
1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION STRAIGHT LUBE FITTING, 1/8 BULKHEAD ADAPTER RIGHT TUBE SUPPORT BRACKET HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 HOSE ASSY GREASING HOSE GREASING HOSE ADAPTER UPPER KING PIN, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) LOWER KING PIN, (See FRAME AND ATTACHING PARTS SECTION for Breakdown) CLAMP SET COVER PLATE CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X1-1/2, GR5 RIGHT CASE DRAIN TUBE RIGHT PRESSURE TUBE HOSE ASSY RIGHT PRESSURE TUBE RH REAR DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) NYLON TIE ELBOW, 90, (includes item 25) O-RING HEX HD CAPSCREW, 7/16-14X1-1/2 LOCKWASHER, 7/16 FLANGE HALF LEFT TUBE ASSY O-RING ELBOW, 45, (swivel nut) ADAPTER, (includes item 33) O-RING LEFT TUBE SUPPORT BRACKET LH REAR DRIVE MOTOR, (See HYDRAULIC COMPONENTS SECTION for Breakdown) RIGHT TUBE ASSY LEFT CASE DRAIN TUBE LEFT PRESSURE TUBE LEFT PRESSURE TUBE HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY TUBE ASSY
544D
REV
91364001
SECTION 8 - HYDRAULIC CIRCUITS ITEM 48 49
PART NUMBER 91163201
QTY 1 Ref
50
Ref
51
Ref
52 53 54 55 56 57 58 59 60 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 99
91364001
77133279 77133306 0641514 77133137 77133390 91083533 91303049 0641506 80933123 84718700 2220497 88591206 91063040 91063039 88201006 88591508 88261039 90205792 84712738 83201155 2220582 2220861 91083266 2131212 2151212 91053020 2220700 77133196 83651133 2220385 2220451 2220628 2220635 77133447 8760268 91163098 2220579 2220371 90023159 80933066 2220612 2220473 14403323 14404595
10 6 6 6 6 2 2 2 2 1 1 1 2 2 4 8 8 1 10 8 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 2 4 2 2 AR AR
DESCRIPTION TUBE ASSY TRACTION LOCK VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HYDROSTATIC TRANSMISSION, (See HYDRAULIC COMPONENTS SECTION for Breakdown) SOLENOID VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) CLAMP SET STACK BOLT HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 COVER PLATE SAFETY CLIP FENDER WASHER HOSE SUPPORT HEX HD CAPSCREW, 5/16-18X3/4, GR5 CLAMP SET HOSE ASSY ADAPTER O-RING CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X1-1/4, GR5 O-RING SOCKET BUTTON HD CAPSCREW, 3/8-16X2 CUSHION CLAMP FLANGE HALF HEX HD CAPSCREW, 7/16-14X1-3/4 ADAPTER, (includes item 25) SWIVEL NUT BRANCH TEE, 1/4 TUBE TUBE ASSY ELBOW, 90, (includes item 33) ELBOW, 45, (includes item 33) TEST COUPLING SWIVEL NUT RUN TEE, 3/4 TUBE HOSE ASSY REDUCER WITH ADAPTER SWIVEL NUT RUN TEE, 1/2 TUBE ADAPTER, (includes item 33) ELBOW, 90, (swivel nut) SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY ELBOW, 90, (swivel nut) TUBE ASSY SWIVEL NUT BRANCH TEE, 3/8 TUBE ADAPTER, (includes item 25) O-RING O-RING ELBOW, 90 ELBOW, 90 NEVER SEEZE LUBE MEGAPLEX GREASE
544D
REV
399
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-11. SERVICE/PARKING BRAKE
400
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-11. SERVICE/PARKING BRAKE ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 8765204 91143172 2220579 84719115 84719847 77133136 77133137 88201023
QTY 1 1 1 1 1 3 3 3 Ref
10 11
Ref Ref
12 13 14
Ref Ref Ref
15 16 17
91364001
77133390 77133168 77133389
2 2 2
DESCRIPTION ELBOW, 90, (swivel nut) TEST FITTING SWIVEL NUT BRANCH TEE, 3/8 TUBE HOSE ASSY HOSE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 ELBOW, 90, (includes item 10), (See CONTROLS SECTION for Breakdown) O-RING, (See CONTROLS SECTION for Breakdown) SOLENOID VALVE ASSY, (See CONTROLS SECTION for Breakdown) BRAKE VALVE ASSY, (See CONTROLS SECTION for Breakdown) COPPER GASKET, (See CONTROLS SECTION for Breakdown) STRAIGHT THREAD ADAPTER, (See CONTROLS SECTION for Breakdown) SAFETY CLIP CLAMP SET STACKING BOLT
544D
REV
401
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-12. BOOM HYDRAULICS SUB-ASSY (Prior to SN 0160024648)
402
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-12. BOOM HYDRAULICS SUB-ASSY (Prior to SN 0160024648) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 101 102 103 104 105 106 107 108 201
91364001
PART NUMBER 91165007 91166032 91166067 91363203 91163057 91163058 91163059 91163060 84718959 2230025 90027187 91033187 91083217 77133139 77133140 77133389 77133390 77133177 88261030 88521306 0651624 88551011 88561109 88561004 14404793 88201036 88551011 91161172 91161173 88501006 88201037 83201104 88521408
QTY 1 1 1 1 1 1 1 1 2 4 4 1 6 6 3 3 3 3 8 8 2 2 4 12 AR 6 10 1 1 4 4 2 2 Ref
DESCRIPTION BOOM HYDRAULICS SUB - ASSY, (includes items 1 thru 26) HYDRAULICS CARRIER HYDRAULICS CARRIER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY ADAPTER TIE WRAP BEARING PAD TUBE CLAMP CLAMP SET COVER PLATE STACK BOLT SAFETY CLIP HEX HD CAPSCREW, 5/16-18X1-3/8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 HEX HD CAPSCREW, 3/8-24X3, GR5 LOCKWASHER, 3/8 FLAT WASHER, 3/8 FLAT WASHER, 3/8 MYSTIC TETRIMOLY GREASE HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 GUIDE BRACKET BRACKET HEX NUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5 HEX LOCKNUT, 1/2-20 HOSE ASSY, (See TILT CYLINDER AND TILT COMPENSATING CYLINDER for Breakdown)
544D
REV J
403
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-13. BOOM HYDRAULICS SUB-ASSY (SN 0160024648 to Present)
404
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-13. BOOM HYDRAULICS SUB-ASSY (SN 0160024648 to Present) ITEM 1 3 4 5 6 7 8 9 10 11 12 13 14 18 19 20 21 22 23 24 25 26 27 28 29 30 31 101 102 103 104 105 106 107 108 201 301
91364001
PART NUMBER 0275822 0100011 3900232 4711600 4751600 4761600 2230025 14404793 77133139 77133140 77133177 77133389 77133390 84718959 0651624 88521306 90027187 91033187 91083217 91163057 91163058 91163059 91163060 91163061 91163062 91166032 91166067 91363203 0641610 4761600 91161172 91161173 3311601 0641612 0691812 88521408
QTY 1 AR 16 16 32 2 8 AR 6 3 3 3 3 4 2 16 8 1 12 1 1 2 2 1 1 1 1 2 6 10 1 1 4 4 2 2 Ref Ref
DESCRIPTION BOOM HYDRAULICS SUB-ASSY, (includes items 1 thru 31) LOCTITE 242 BUTTON HD CAPSCREW, 3/8-16X1-1/4 NARROW WASHER, 3/8 WIDE WASHER, 3/8 WASHER, 3/8 ADAPTER MYSTIK TETRIMOLY GREASE CLAMP SET COVER PLATE HEX HD CAPSCREW, 3/8-24X1-3/4 BOLT SAFETY CLIP HOSE ASSY HEX HD CAPSCREW, 3/8-24-3 HEX LOCKNUT, 3/8-16 TIE STRAP BEARING PAD CUSHION CLAMP TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HYDRAULIC CARRIER HYDRAULIC CARRIER HOSE CARRIER HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 GUIDE BRACKET BRACKET HEX NUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5 HEX LOCKNUT, 1/2-20 HOSE ASSY, (See TILT CYLINDER AND TILT COMPENSATING CYLINDER for Breakdown) HOSE ASSY, (See AUXILIARY HYDRAULICS for Breakdown)
544D
REV D
405
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-14. AUXILIARY HYDRAULICS (SN 0160024648 through 0160037688)
406
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-14. AUXILIARY HYDRAULICS (SN 0160024648 through 0160037688) ITEM 1 2 3 4 5 6 7 8 10 11 12 13 14 20 21 22 23 24 25 27 33 34 35 36 37 38 39 40 41 42 43 112 113 114 115 116 118
PART NUMBER 84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84719455 3423301 91143024 2230025 91041451 84718637 84718943 91403414 91403413 91043125 91043126 2220651 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 88671001 14404793 84718685 84718686 91163096 91163097 90027187
QTY 2 10 2 2 2 2 2 2 2 1 1 2 2 1 1 1 1 1 1 2 1 3 3 1 1 AR AR AR 3 1 AR 1 1 1 1 2 Ref
202 204 220
8765204 2220375 2220471
1 2 1
91364001
DESCRIPTION HOSE ASSY CUSHION CLAMP HOSE ASSY COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2 JAM NUT, 1/2 ADAPTER HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE ADAPTER THRUST WASHER HOSE ASSY HOSE ASSY ADAPTER ADAPTER DUST PLUG DUST CAP ADAPTER HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16x7/8 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13x3-1/4 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 GREASE FITTING MYSTIK TETRIMOLY GREASE HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY NYLON TIE MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90 ADAPTER, (includes o-ring) ADAPTER
544D
REV
407
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-15. AUXILIARY HYDRAULICS (SN 0160037689 to Present)
408
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-15. AUXILIARY HYDRAULICS (SN 0160037689 to Present) ITEM
PART NUMBER 1001100466
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 102 112
84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84719455 3423301 91143024 91041451 1001100465 91566043 0641607 4761600 4751600 0641826 4761800 91041449 91041450 91041596 2160002 2180849 91403413 91403414 91043126 91043125 1001098425 0641612 8305645 14404793 90027187
2 8 2 2 2 2 2 2 2 1 1 2 2 1 3 3 3 1 1 AR AR AR 1 2 1 1 1 1 1 2 2 AR 2 Ref
113 115 116 117 202 204 220
84718685 91163096 91163097 84718686 8765204 2220375 2220471
1 1 1 1 1 2 1
91364001
DESCRIPTION BOOM AUXILIARY HYDRAULIC INSTALLATION, (includes items 1 thru 31) HOSE ASSY CUSHION CLAMP HOSE ASSY COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2 JAM NUT, 1/2 ADAPTER HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE THRUST WASHER HOSE ASSY HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8 LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER GREASE FITTING ADAPTER ADAPTER ADAPTER DUST CAP DUST PLUG BRACKET HEX HD CAPSCREW, 3/8-16X1-1/2 HEX LOCKNUT, 3/8-16 MYSTIK TETRIMOLY GREASE NYLON TIE MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY TUBE ASSY TUBE ASSY HOSE ASSY ELBOW, 90 ADAPTER, (includes o-ring) ADAPTER
544D
REV B
409
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-16. LIFT CYLINDER
410
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-16. LIFT CYLINDER ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9
88591207 2220451 91163220 91163219 84718893 84718894 2220973
6 4 1 1 1 1 3 Ref
10 11 12 13 14 15 16 17 18 19 20
2220655 91163218 91163217 84718948 2220865 77133136 88201023 77133137 91163198 77133306 77133390
2 1 1 2 2 3 2 2 1 1 1
91364001
DESCRIPTION LIFT CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 2) TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY ELBOW, 90, (swivel nut) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ELBOW, 90, (swivel nut) TUBE ASSY TUBE ASSY HOSE ASSY ADAPTER, (includes item 2) CLAMP HEX HD CAPSCREW, 5/16-1-3/4, GR5 COVER PLATE RUBBER GROMMET STACK BOLT SAFETY CLIP
544D
REV
411
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-17. CROWD CYLINDER
412
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-17. CROWD CYLINDER ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
88591207 2220947 84718684 91053413 90207463 91163095 91163094 88201023 77133136 77133390 77133137 77133306 2220655 2220974
2 2 2 2 2 1 1 2 4 2 2 2 2 2 Ref
17 18 19 20 21 22
91161197 0641818 4761800 88501008 88591206 4711800
1 2 2 2 2 2
91364001
DESCRIPTION CROWD CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 21) HOSE ASSY HOSE SUPPORT CUSHION CLAMP TUBE ASSY TUBE ASSY HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 CLAMP SET SAFETY CLIP COVER PLATE STACK BOLT ELBOW, 90, (swivel nut) ADAPTER, (includes item 2) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) CROWD CYLINDER SUPPORT HEX HD CAPSCREW, 1/2-13X2, GR5 LOCKWASHER, 1/2 HEX NUT, 1/2-13 O-RING FLAT WASHER, 1/2 (SN 0160037689 to Present)
544D
REV
413
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-18. TILT CYLINDER AND TILT COMPENSATING CYLINDER
414
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-18. TILT CYLINDER AND TILT COMPENSATING CYLINDER ITEM 1
PART NUMBER
QTY Ref
2 3 4 5 6 7
88591206 88662037 2221036 2220973 84718632
4 1 1 1 2 Ref
8 9 10 11 12 13 14
91143024 3423301 88201074 2220947 91041449 91041450
1 1 1 1 AR AR Ref
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
91041596 91566025 88201034 88561004 88551011 84719455 2230044 91166068 91123054 91121134 88501008 88501108 84719018 90207463 88551013 91163166 91163167 2220451 88591207
AR 1 3 3 3 2 2 2 2 2 2 2 2 10 1 1 1 2 2 Ref
35 36 37
84718684 2221050 88671001
2 1 1
91364001
DESCRIPTION TILT CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ADAPTER, (includes item 2) ELBOW, 90, (includes item 2) ELBOW, 90, (swivel nut) HOSE ASSY BOOM HYDRAULICS SUB-ASSY, (See BOOM HYDRAULICS SUB-ASSY for Breakdown) HOSE SHEAVE HOSE SHEAVE PIN HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 ADAPTER, (includes item 2) THRUST WASHER THRUST WASHER COMPENSATING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) THRUST WASHER HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HOSE ASSY ELBOW, 90 HOSE TAKE-UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 HOSE ASSY CUSHION CLAMP LOCKWASHER, 1/2 TUBE ASSY TUBE ASSY ADAPTER, (includes item 33) O-RING MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HOSE ASSY ELBOW, 45, (includes item 2) STRAIGHT LUBE FITTING, 1/8
544D
REV
415
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-19. SWAY CYLINDER
416
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-19. SWAY CYLINDER ITEM 1 2 3
PART NUMBER 0641618 4761600
QTY 3 3 Ref
4 5 6 7
88591012 2220502 84719040
2 2 2 Ref
8 9 10 11
2220618 2220375 88591207
2 2 2 Ref
12 13 14 15 16
77133168 77133140 77133177 86621230 88201022
3 3 2 3 1
91364001
DESCRIPTION HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 lb-ft) LOCKWASHER, 3/8 SWAY CYLINDER VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 45, (includes item 4) HOSE ASSY SWAY CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER ADAPTER, (includes item 10) O-RING MAIN CONTROL VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8 SUPPORT CLAMP HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
544D
REV
417
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-20. STEERING CIRCUIT (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
418
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-20. STEERING CIRCUIT (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NUMBER 84718672 8760268 88591205 2220373 2220372 2220596 84719042 84718951 84719057
QTY 1 1 6 2 1 1 1 1 1 Ref Ref
12 13 14 15
88591203 2220466 84718673
1 1 1 Ref
16 17 18 19 20 21
91143354 77133499 77133498 91033138 90022042
2 8 4 4 2 Ref
22 23 24 25 26
88591204 2220473 84718202 90027187 2220602
2 2 2 4 2
91364001
DESCRIPTION HOSE ASSY, (tank) ELBOW, 90, (swivel nut) O-RING ADAPTER, (includes item 3) ADAPTER, (includes item 3) ELBOW, 90, (includes item 3) HOSE ASSY, (left) HOSE ASSY, (pressure) HOSE ASSY, (right) STEERING COLUMN, (See CONTROLS SECTION for Breakdown) STEERING CONTROL UNIT, (See CONTROLS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 12) HOSE ASSY FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SET HOSE ASSY STEERING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 22) HOSE ASSY TIE WRAP RUN TEE, (includes item 3)
544D
REV
419
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-21. STEERING CIRCUIT (SN 0160000976 through 0160001769, Excluding 0160001766)
420
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-21. STEERING CIRCUIT (SN 0160000976 through 0160001769, Excluding 0160001766) ITEM 1 2 3 4 5 6 7 8 9 10 11
PART NUMBER 84718672 8760268 88591205 2220373 2220372 2220596 84719977 84718951 84719057
QTY 1 1 6 2 1 1 1 1 1 Ref Ref
12 13 14 15
88591203 2220466 84718860
1 1 1 Ref
16 17 18 19 20 21
91143354 77133499 77133498 91033138 90022042
2 8 4 4 2 Ref
22 23 24 25 26
88591204 2220473 84718202 90027187 2220602
2 2 2 4 2
91364001
DESCRIPTION HOSE ASSY, (tank) ELBOW, 90, (swivel nut) O-RING ADAPTER, (includes item 3) ADAPTER, (includes item 3) ELBOW, 90, (includes item 3) HOSE ASSY, (left) HOSE ASSY, (pressure) HOSE ASSY, (right) STEERING COLUMN, (See CONTROLS SECTION for Breakdown) STEERING CONTROL UNIT, (See CONTROLS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 12) HOSE ASSY FLOW DIVIDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SET HOSE ASSY STEERING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 22) HOSE ASSY TIE WRAP RUN TEE, (includes item 3)
544D
REV
421
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-22. STEERING CIRCUIT (SN 0160001770 to Present, Including 0160001766)
422
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-22. STEERING CIRCUIT (SN 0160001770 to Present, Including 0160001766) ITEM 1 2 3 4 5 6 7 7 8 8 9 9 10 11
PART NUMBER 84718672 8760268 2220373 2220372 88591205 2220596 84721060 1001093469 84718955 1001093470 84718294 1001093468
QTY 1 1 2 1 7 3 1 1 1 1 1 1 Ref Ref
12 13 14 14 15
88591203 2220466 84718860 1001093471
3 3 1 1 Ref
16 17 18 19 20
2220602 0641412 77133137 80933123
1 8 4 2 Ref
21 22 23 24 25 26 27 28 29
88591204 84718692 2220385 2220618 84718189 90027187 2220473 8765204 84717594
2 1 2 1 2 12 2 1 2
91364001
DESCRIPTION HOSE ASSY ELBOW, 90, (swivel nut) ADAPTER, (includes item 5) ADAPTER, (includes item 5) O-RING ELBOW, 90, (includes item 5) HOSE ASSY (Prior to SN 0160035037, Including 0160035922) HOSE ASSY (SN 0160035037 to Present, Excluding 0160035922) HOSE ASSY (Prior to SN 0160035037, Including 0160035922) HOSE ASSY (SN 0160035037 to Present, Excluding 0160035922) HOSE ASSY (Prior to SN 0160035037, Including 0160035922) HOSE ASSY (SN 0160035037 to Present, Excluding 0160035922) STEERING COLUMN, (See CONTROLS SECTION for Breakdown) STEERING CONTROL UNIT, (See CONTROLS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 12) HOSE ASSY (Prior to SN 0160035037, Including 0160035922) HOSE ASSY (SN 0160035037 to Present, Excluding 0160035922) FLOW DIVIDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) RUN TEE, (includes item 5) HEX HD CAPSCREW, 1/4-20X1-1/2 COVER PLATE CLAMP SET STEERING CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING HOSE ASSY RUN TEE ADAPTER HOSE ASSY TIE WRAP ELBOW, 90, (includes item 21) ELBOW, 90, (swivel nut) HOSE ASSY
544D
REV
423
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-23. JOYSTICK CIRCUIT
424
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-23. JOYSTICK CIRCUIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NUMBER 88261017
21
4460476
91364001
88521304 88591204 2220371 84717519 84718735 77133197 84718377 84718736 91143187 77363126 90206196 77143003 91363002 90027187 2220501 4460475 2220473
QTY 4 Ref 4 10 6 1 1 1 1 1 3 1 AR 2 1 AR 2 3 2 Ref 1
DESCRIPTION SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8, GR5 JOYSTICK, (See CONTROLS SECTION for Breakdown) HEX LOCKNUT, 1/4-20 O-RING ADAPTER, (includes item 4) HOSE ASSY, (crowd in) HOSE ASSY, (return) HOSE ASSY, (lift down) HOSE ASSY, (crowd out) HOSE ASSY, (pressure) CABLE SEAL HOSE ASSY, (lift up) TRIM-LOK WHIZ-LOCK SCREW, 5/16-18X5/8 COVER TIE WRAP ELBOW, 45, (includes item 4) MALE PIN TERMINAL ELBOW, 90, (includes item 4) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) WEATHER PACK SHROUD
544D
REV
425
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-24. STABILIZER CYLINDER (SN 0355001 through 0355496)
426
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-24. STABILIZER CYLINDER (SN 0355001 through 0355496) ITEM 1 2 3 4 5
PART NUMBER
6 7 8 9 10 11 12 13 14 15 16 17 18
2220373 88591205 2220596 84717560 84718631 88671001 91161083 91163018 88501006 91366014 86621230 77143006
1 2 1 1 1 1 1 1 2 1 2 2 Ref
19 20
88551011 83201073
2 2
91364001
77133209 77133052 77133893
QTY Ref 2 1 1 Ref
DESCRIPTION HOSE ASSY, (See DUMP CIRCUIT for Breakdown) HEX HD CAPSCREW, 1/4-20X1-3/8 COVER PLATE CLAMP SET STABILIZER CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, (includes item 7) O-RING ELBOW, 90, (includes item 7) HOSE ASSY HOSE ASSY STRAIGHT LUBE FITTING, 1/8 STABILIZER LUG, (includes item 13) BUSHING HEX NUT, 3/8-16 VALVE MOUNTING BRACKET SUPPORT CLAMP WHIZ-LOCKNUT, 5/16 STABILIZER VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X4 1/2, GR5
544D
REV
427
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-25. STABILIZER CYLINDER (SN 0355497 through 0455362, SN 0160000192 to Present)
428
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-25. STABILIZER CYLINDER (SN 0355497 through 0455362, SN 0160000192 to Present) ITEM 1 2 3 4 5 6
PART NUMBER
7 8 9 10 11 12 13 14 15 16 17
2220373 88591205 2220596 84719378 88671001 91161083 88501006 91366014 86621230 77143006
1 2 1 1 1 1 2 1 2 2 Ref
18 19 20
4761600 0641636 84717556
2 2 1
91364001
91163018 77133209 77133052 77133893
QTY Ref 1 2 1 1 Ref
DESCRIPTION HOSE ASSY, (See DUMP CIRCUIT for Breakdown) BUSHING HEX HD CAPSCREW, 1/4-20X1-3/8 COVER PLATE CLAMP SET STABILIZER CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ADAPTER, (includes item 8) O-RING ELBOW, 90, (includes item 8) HOSE ASSY STRAIGHT LUBE FITTING, 1/8 STABILIZER LUG, (includes item 2) HEX NUT, 3/8-16 VALVE MOUNTING BRACKET SUPPORT CLAMP WHIZ-LOCKNUT, 5/16 STABILIZER VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X4 1/2, GR5 HOSE ASSY
544D
REV
429
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-26. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
430
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-26. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM 1
PART NUMBER
2
QTY Ref Ref
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
88201040 88551011 88591012 88591204 2220371 84718737 2230024 84718738 91163128 91163127 91163126 91163125 77133168 77133140 77133177 77133390 77133389 88501008 88551013 88201070
6 6 4 4 4 4 4 4 1 1 1 1 7 4 4 3 3 3 3 3 Ref
24 25 26 27 28 29 30 31 32 33 34
88591207 2221048 8760268 88591209 2220435 88591207 2220465 84719224 84718680 2220578
4 4 2 3 2 1 1 1 1 1 Ref
35 36 37 38
91163246 84718682 84718696 84718695
2 2 1 1
91364001
DESCRIPTION OUTRIGGER CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) OUTRIGGER CYLINDER VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 O-RING O-RING ADAPTER, (includes item 6) HOSE ASSY BULKHEAD UNION, 9/16-18X3/8, TUBE HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY CLAMP SET, (4 not illustrated) COVER PLATE, (2 not illustrated) HEX HD CAPSCREW, 5/16-18X1-3/8, (2 not illustrated) SAFETY CLIP, (2 not illustrated) STACK BOLT, (2 not illustrated) HEX NUT, 1/2-13 LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 OUTRIGGER CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 24) ELBOW, 90, (swivel nut) O-RING ADAPTER, (includes item 27) O-RING ELBOW, 90, (includes item 27) HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 29) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ORIFICE FITTING, (port C2) HOSE ASSY HOSE ASSY HOSE ASSY
544D
REV
431
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-27. OUTRIGGER CYLINDER (SN 0160000976 to Present)
432
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-27. OUTRIGGER CYLINDER (SN 0160000976 to Present) ITEM 1
PART NUMBER
2
QTY Ref Ref
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
88201040 88551011 88591012 88591204 2220371 84718737 2230024 84718738 91553035 91553034 91553033 91553032 77133168 77133140 77133177 77133390 77133389 88501008 88551013 88201070
6 6 4 4 4 4 4 4 1 1 1 1 7 4 4 3 3 3 3 3 Ref
24 25 26 27 28 29 30 31 32 33 34
88591207 2221048 8760268 88591209 2220435 88591207 2220465 84719224 84718680 2220578
4 4 2 3 2 1 1 1 1 1 Ref
35 36 37
91163246 84719984 84719976
2 2 2
91364001
DESCRIPTION OUTRIGGER CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) OUTRIGGER CYLINDER VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 O-RING O-RING ADAPTER, (includes item 6) HOSE ASSY BULKHEAD UNION, 9/16-18X3/8, TUBE HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8 SAFETY CLIP STACK BOLT HEX NUT, 1/2-13 LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 OUTRIGGER CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) O-RING ELBOW, 90, (includes item 24) ELBOW, 90, (swivel nut) O-RING ADAPTER, (includes item 27) O-RING ELBOW, 90, (includes item 27) HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 29) MAIN CONTROL VALVE, (See HYDRAULIC COMPONENTS SECTION for Breakdown) ORIFICE FITTING, (port C2) HOSE ASSY HOSE ASSY
544D
REV
433
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-28. HOSE CLAMP LOCATIONS, (REAR) (SN 0355001 through 0355140)
434
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-28. HOSE CLAMP LOCATIONS, (REAR) (SN 0355001 through 0355140) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13
91364001
PART NUMBER 77133279 77133168 77133306 77133140 77133177 77133390 80933123 77133139 77133136 77133137 88201023 91083240 80933140
QTY 1 1 5 4 4 5 4 2 1 2 2 1 3
DESCRIPTION
REV
CLAMP SET, 1-1 CLAMP SET, 1/2-1/2 STACK BOLT COVER PLATE BOLT SAFETY CLIP CLAMP SET CLAMP SET, 5/8-5/8 CLAMP SET, 3/4-3/4 COVER PLATE BOLT CLAMP SET, 5/8-1/2 CLAMP SET
544D
435
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-29. HOSE CLAMP LOCATIONS, (REAR) (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
436
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-29. HOSE CLAMP LOCATIONS, (REAR) (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9
91364001
PART NUMBER 80933123 80933140 77133306 77133140 77133177 77133137 88201023 77133390 77133139
QTY 4 3 3 2 2 4 4 4 2
DESCRIPTION
REV
CLAMP SET, 13/16-1/2 CLAMP SET, 13/16-1/2 STACK BOLT COVER PLATE BOLT COVER PLATE BOLT SAFETY CLIP CLAMP SET 5/8+-5/8
544D
437
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-30. HOSE CLAMP LOCATIONS, (REAR) (SN 0160000976 to Present)
438
544D
91364001
SECTION 8 - HYDRAULIC CIRCUITS FIGURE 8-30. HOSE CLAMP LOCATIONS, (REAR) (SN 0160000976 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16
91364001
PART NUMBER 80933123 80933140 77133306 77133140 77133177 80673023 77133137 88201023 77133390 77133389 77133168 77133139 85941016 86621230 0641516
QTY 4 3 4 2 2 1 4 3 5 1 2 1 1 1 1
DESCRIPTION CLAMP SET, 13/16-1/2 CLAMP SET, 13/16-5/8 STACK BOLT COVER PLATE BOLT SUPPORT CLAMP COVER PLATE BOLT SAFETY CLIP STACK BOLT CLAMP SET, 1/2-1/2 CLAMP SET, 5/8-5/8 SUPPORT CLAMP CLAMP HEX HD CAPSCREW, 5/16-18X2, GR5
544D
REV
439
SECTION 9 - HYDRAULIC COMPONENTS
SECTION 9 - HYDRAULIC COMPONENTS
91364001
544D
441
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-1. TILT CYLINDER (Prior to SN 0160033224)
442
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-1. TILT CYLINDER (Prior to SN 0160033224) ITEM 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 K1
91364001
PART NUMBER 91143214 91404352 88671001 91123089 91034276 91144023 91144017 91034153 Kit Kit Kit Kit 91034139 Kit Kit 91144024 Kit Kit Kit Kit 91144025 91144479 83621283 91146052 91166062 88551013 88561111 88201065 83201123 91144004
QTY 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
DESCRIPTION TILT CYLINDER ASSY, (includes items 1 thru 20) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY CAPSCREW, #8X32X0.375 LOCKNUT, (torque 1300-1350 lb-ft) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING GLAND WEAR RING STEP SEAL U-CUP WIPER ROD ASSY BUSHING SPECIAL WASHER PIN WELDMENT PIN WELDMENT LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 HEX HD CAPSCREW, 1/2-13X1, (nylok) SEAL KIT, (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18)
544D
REV F
443
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-2. TILT CYLINDER (SN 0160033224 through 0160037688)
444
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-2. TILT CYLINDER (SN 0160033224 through 0160037688) ITEM 1 2 3 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 K1
91364001
PART NUMBER 91343231 70022508 70022120 91123089 91164037 70022117 70022119 8035322 Kit Kit Kit 70022536 Kit Kit 70022537 Kit Kit Kit Kit 70022118 83621283 91146052 91166062 4761800 4711800 0641808 83201123 14403323 70022538
QTY 1 3 3 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 AR 1
DESCRIPTION TILT CYLINDER ASSY, (includes items 1 thru 19) BUSHING GREASE FITTING COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT CASE ASSY LOCKING INSERT LOCKNUT WEAR RING PISTON SEAL O-RING PISTON ASSY O-RING BACK-UP RING ROD BEARING ASSY WEAR RING BUFFER SEAL ROD SEAL ROD WIPER ROD ASSY SPECIAL WASHER PIN WELDMENT PIN WELDMENT LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 HEX HD CAPSCREW, 1/2-13X1, (nylok) NEVER SEEZE LUBE SEAL KIT, (includes items 7, 8, 10, 12, 13 & 15 thru 18)
544D
REV B
445
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-3. TILT CYLINDER (SN 0160037689 to Present)
446
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-3. TILT CYLINDER (SN 0160037689 to Present) ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 K1
91364001
PART NUMBER 1001098136 91563244 70022121 70022122 70022123 70022124 8036394 70020375 91123089 91164037 Kit Kit Kit Kit Kit Kit Kit Kit Kit 1001099579 88581149
QTY 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 2 Ref Ref Ref
70022125
1
DESCRIPTION TILT CYLINDER ASSY, (includes items 1 thru 17) BUSHING TUBE WELDMENT PISTON HEAD GLAND, (torque to 300-400 lb-ft) ROD WELDMENT LOCKNUT, (torque to 1800-2000 lb-ft) GREASE FITTING COUNTERBALANCE VALVE, (torque to 60-65 lb-ft) COUNTERBALANCE VALVE SEAL KIT O-RING O-RING DISO-PAC POLYPAK DZR SEAL ROD WIPER WEAR BAND WEAR BAND LOCKING INSERT PIN RETAINING RING PIN WELDMENT, (See BOOM SECTION for Breakdown) FLAT WASHER, 1/2, (See BOOM SECTION for Breakdown) HEX HD CAPSCREW, 1/2-13X1, GR5, (See BOOM SECTION for Breakdown) SEAL KIT, (includes items 9 thru 17)
544D
REV F
447
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-4. CROWD CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472)
448
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-4. CROWD CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91364001
PART NUMBER 91163225 91164013 91164052 91124096 91034153 Kit Kit Kit 91164046 Kit 91164047 Kit Kit Kit Kit Kit Kit 91164048 91161136 88581149 91161137 91164016 91164004
QTY 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 Ref
DESCRIPTION CROWD CYLINDER, (includes items 1 thru 18 & 21) CASE ASSY COUNTERBALANCE VALVE, (4600 PSI) CAPSCREW LOCKNUT WEAR RING PISTON SEAL O-RING PISTON O-RING SPACER O-RING BACK-UP RING WEAR RING STEP SEAL U-CUP WIPER SHAFT ASSY CYLINDER PIN RETAINING RING CYLINDER PIN CYLINDER HEAD SEAL KIT, (includes items 5, 6, 7, 9 & 11 thru 16)
544D
REV C
449
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-5. CROWD CYLINDER (SN 0160017525 to Present)
450
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-5. CROWD CYLINDER (SN 0160017525 to Present) ITEM 1 2 3 4 5 6 7 8 9 13 14 101 102 103 104 201 202 203 204 205 206 315 316 327 K1 K2 K3
91364001
PART NUMBER 91553070 7029756 7029757 7029758 7029759 91014066 7029760 7029761 7029762 7029763 7029765 7029766 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 91161136 91161137 88581149 7029981 7029982 91164004
QTY 1 1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1
DESCRIPTION CROWD CYLINDER, (includes items 1 thru 206) BARREL ASSY ROD ASSY PISTON ASSY, (includes items 101 thru 104) ROD BEARING ASSY, (includes items 201 thru 206) NUT CAPSCREW STROKE LIMITER VALVE BLOCK CAPSCREW O-RING O-RING PISTON SEAL O-RING WEAR RING O-RING ROD SEAL BUFFER WIPER O-RING BACK-UP WEAR RING CROWD CYLINDER PIN CROWD CYLINDER PIN SNAP RING PISTON SEAL KIT, (includes items 101 thru 104) ROD BEARING SEAL KIT, (includes items 201 thru 206) CYLINDER SEAL KIT, (includes items 101 thru 206)
544D
REV A
451
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-6. LIFT CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472)
452
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-6. LIFT CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 K1 K2
91364001
PART NUMBER 91163008 91164038 91164039 91164011 91144017 91034153 Kit Kit Kit Kit 91164040 Kit Kit 91164041 Kit Kit Kit Kit 91164042 91144128 91164043 88671022 91161140 91081313 88551013 88201065 91164005 91164037
QTY 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 1 1
DESCRIPTION LIFT CYLINDER, (includes items 1 thru 20) BUSHING CASE ASSY LOAD CONTROL VALVE CAPSCREW LOCKNUT WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER SHAFT ASSY GREASE FITTING BUSHING GREASE FITTING, 90 CYLINDER PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 SEAL KIT, (includes items 4, 6, 7, 8, 9, 11, 12, 14, 15, 16 & 17) LOAD CONTROL VALVE SEAL KIT
544D
REV J
453
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-7. LIFT CYLINDER (SN 0160017525 to Present)
454
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-7. LIFT CYLINDER (SN 0160017525 to Present) ITEM 1 2 3 4 5 6 7 8 9 101 102 103 104 201 202 203 204 205 206 301 401 529 530 531 532 607 608 609 623 K1 K2 K3
91364001
PART NUMBER 91553069 7029988 7029989 7029983 7029984 91014066 7029760 91164011 7029990 91044080 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 7029986 7029987 91161140 91081313 0641808 4761800 91081313 0641808 4761800 91161140 7029959 7029985 70024391
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 4 4 2 4 4 2 1 1 1
DESCRIPTION LIFT CYLINDER, (includes items 1 thru 401) BARREL ASSY, (includes item 401) ROD ASSY, (includes item 301) PISTON ASSY, (includes items 101 thru 104) ROD BEARING ASSY, (includes items 201 thru 206) NUT CAPSCREW VALVE ORIFICE GREASE FITTING PISTON SEAL O-RING O-RING WEAR RING ROD SEAL WIPER BUFFER SEAL O-RING BACK-UP WEAR RING BUSHING BUSHING CYLINDER PIN KEEPER HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 KEEPER HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 CYLINDER PIN PISTON SEAL KIT, (includes items 101 thru 104) ROD BEARING SEAL KIT, (includes items 201 thru 206) CYLINDER SEAL KIT, (includes items 101 thru 206)
544D
REV B
455
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-8. COMPENSATING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160032630)
456
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-8. COMPENSATING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160032630) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 K1
91364001
PART NUMBER 91143003 91144026 88671001 91144027 91144017 91034153 Kit Kit Kit Kit 91034139 Kit Kit 91144024 Kit Kit Kit Kit 91144028 3423263 91081313 88551013 88201065 91144004
QTY 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 1
DESCRIPTION COMPENSATING CYLINDER, (includes items 1 thru 18) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X0.375 LOCKNUT, (torque 1300-1350 lb-ft) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CAP WIPER ROD ASSY PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1, GR5 SEAL KIT, (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17)
544D
REV H
457
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-9. COMPENSATING CYLINDER (SN 0160033224 to Present)
458
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-9. COMPENSATING CYLINDER (SN 0160033224 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91364001
PART NUMBER 91343228 70021620 70021621 70022536 70022537 8035322 70022119 70022120 Kit Kit Kit Kit Kit Kit Kit Kit Kit 70021622 3423263 91081313 4761800 0641808 70022538
QTY 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 2 2 2 4 4 1
DESCRIPTION COMPENSATING CYLINDER, (includes items 1 thru 17) BARREL ASSY ROD ASSY PISTON ASSY ROD BEARING ASSY NUT LOCKING INSERT GREASE FITTING WEAR RING PISTON SEAL O-RING O-RING BACK-UP RING WEAR RING BUFFER SEAL ROD SEAL ROD WIPER BUSHING PIN PIN KEEPER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1 SEAL KIT, (includes items 8 thru 16)
544D
REV A
459
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-10. SWAY CYLINDER (Prior to SN 0160033224)
460
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-10. SWAY CYLINDER (Prior to SN 0160033224) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91364001
PART NUMBER 91143007 91064016 88671001 91144032 91144017 91064017 Kit Kit Kit Kit 91144033 Kit Kit 91144034 Kit Kit Kit Kit 91144035 91403226 90028935 91403225 91144005
QTY 1 3 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1
DESCRIPTION SWAY CYLINDER, (includes items 1 thru 18) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X0.375 LOCKNUT, (torque 650-700 lb-ft) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER ROD ASSY PIN RETAINING RING PIN SEAL KIT, (includes items 6, 7, 8, 9, 11, 12 & 14 thru 17)
544D
REV G
461
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-11. SWAY CYLINDER (SN 0160033224 to Present)
462
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-11. SWAY CYLINDER (SN 0160033224 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1
91364001
PART NUMBER 91343229 70022508 70022509 70022811 70022511 70022512 70022513 70022514 8035865 70020375 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 91403226 90028935 91403225 70022812 70022515
QTY 1 1 1 1 1 1 1 1 1 Ref 3 1 1 1 1 1 1 1 1 1 1 2 2 1 4 1 2 1
DESCRIPTION SWAY CYLINDER, (includes items 1 thru 22 & 26) BUSHING TUBE WELDMENT SPACER PLATE, (requires item 26) COVER PISTON HEAD GLAND ROD WELDMENT LOCKNUT, 1-1/4, (torque 690-760 lb-ft) HEX HD CAPSCREW, 3/8-16X5/8, GR5 GREASE FITTING O-RING O-RING O-RING SQUARE RING BACK-UP RING U-CUP SEAL PISTON SEAL WIPER WEAR BAND WEAR BAND LOCKING INSERT PIN RETAINING RING PIN O-RING SEAL KIT, (includes items 11 thru 22)
544D
REV A
463
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-12. STEERING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160001769, Excluding 0160001766)
464
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-12. STEERING CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160001769, Excluding 0160001766) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91364001
PART NUMBER 91163178 91164018 91144128 91144037 91124096 91144038 Kit 91554034 91144039 Kit Kit Kit 91554035 91144040 Kit Kit Kit Kit Kit 91164027 8050001 91404202 91144006
QTY 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION STEERING CYLINDER, (includes all items) BUSHING GREASE FITTING CASE ASSY SELF-TAPPING SCREW LOCKNUT, (torque to 400-425 lb-ft) PISTON SEAL PISTON ASSY, (includes items 8 thru 11) PISTON WEAR RING O-RING O-RING CYLINDER HEAD ASSY, (includes items 13 thru 18) CYLINDER HEAD, (torque to 100-400 lb-ft) O-RING BACK-UP RING STEP SEAL U-CUP WIPER ROD ASSY BUSHING HEX HD PLUG, 1/8-27 NPT, (torque to 10-20 lb-ft) SEAL KIT, (includes items 6, 9, 10, 11 & 14 thru 18)
544D
REV E
465
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-13. STEERING CYLINDER (SN 0160001770 through 0160033083, Including 0160001766, Excluding 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679)
466
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-13. STEERING CYLINDER (SN 0160001770 through 0160033083, Including 0160001766, Excluding 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) ITEM
PART NUMBER 91553056
QTY 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91124087 91144128 91554036 91124096 91144038 Kit 91554034 91144039 Kit Kit Kit 91554035 91144040 Kit Kit Kit Kit Kit 91164027 8050001 91404202 91144006
1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
91364001
DESCRIPTION STEERING CYLINDER, (includes all items), (included item quantities are per single cylinder) BUSHING GREASE FITTING CASE ASSY SELF-TAPPING SCREW LOCKNUT, (torque 400-425 lb-ft) PISTON SEAL PISTON ASSY, (includes items 8 thru 11) PISTON WEAR RING O-RING O-RING CYLINDER HEAD ASSY, (includes items 13 thru 18) CYLINDER HEAD O-RING BACK-UP RING STEP SEAL U-CUP WIPER ROD ASSY BUSHING HEX HD PLUG, 1/8-27 NPT, (torque to 10-20 lb-ft) SEAL KIT, (includes items 6, 9 thru 11 & 14 thru 18)
544D
REV B
467
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-14. STEERING CYLINDER (SN 0160033224 to Present, Including 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679)
468
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-14. STEERING CYLINDER (SN 0160033224 to Present, Including 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) ITEM
PART NUMBER 91343233
QTY 2
1 2 3 4 5 6 7 8 102 202 301 302 303 304 401 402 403 404 405 K1
70021901 70021902 70021903 70021904 8037146 70022119 70022120 70021905 70021907 70021908 Kit Kit Kit Kit Kit Kit Kit Kit Kit 70021909
1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1
91364001
DESCRIPTION STEERING CYLINDER, (includes all items), (included item quantities are per single cylinder) BARREL ASSY ROD ASSY PISTON ASSY ROD BEARING ASSY NUT LOCKING INSERT GREASE FITTING HEX HD PIPE PLUG BUSHING SPHERICAL BUSHING PISTON SEAL O-RING WEAR RING O-RING ROD SEAL WIPER BUFFER SEAL O-RING BACK-UP RING SEAL KIT, (includes items 301 thru 405)
544D
REV A
469
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-15. STABILIZER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472)
470
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-15. STABILIZER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 K1
91364001
PART NUMBER 91163045 91166062 88551013 88561111 88201066 88201065 91161269 91164028 91124096 91064017 Kit Kit Kit 91044033 Kit Kit Kit 91144034 Kit Kit Kit 91124103 91164029 91144128 91164030 91164031 91144005
QTY 1 2 4 6 4 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
DESCRIPTION STABILIZER CYLINDER, (includes items 7 thru 25) CYLINDER PIN LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 HEX HD CAPSCREW, 1/2-13X1, GR5 PIN KEEPER CASE ASSY CAPSCREW LOCKNUT WEAR RING PISTON SEAL O-RING PISTON O-RING O-RING BACK-UP RING CYLINDER HEAD WEAR RING STEP SEAL U-CUP WIPER SHAFT ASSY GREASE FITTING BUSHING BUSHING SEAL KIT, (includes items 10, 11, 12, 14, 15, 16, 18, 19 & 20)
544D
REV J
471
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-16. STABILIZER CYLINDER (SN 0160017525 to Present)
472
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-16. STABILIZER CYLINDER (SN 0160017525 to Present) ITEM 1 2 3 4 5 6 7 101 102 103 104 201 202 203 204 205 206 301 401 515 533 534 535 625 626 627 628 K1 K2 K3
91364001
PART NUMBER 91343234 7029955 7029956 7029957 7029958 91044206 7029760 91044080 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 7029979 7029978 4761800 91166062 0641810 4711800 91166062 88201066 88551013 88561111 7029976 7029977 91144005
QTY 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 2 2 2 2 1 2 2 2 1 1 1
DESCRIPTION STABILIZER CYLINDER, (includes items 1 thru 401) BARREL ASSY, (includes item 301) ROD ASSY, (includes item 401) PISTON ASSY, (includes items 101 thru 104) ROD BEARING ASSY, (includes items 201 thru 206) NUT CAPSCREW GREASE FITTING PISTON SEAL O-RING WEAR RING O-RING ROD SEAL WIPER BUFFER SEAL O-RING BACK-UP RING WEAR RING BUSHING BUSHING LOCKWASHER, 1/2 CYLINDER PIN HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 FLAT WASHER, 1/2 CYLINDER PIN HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 FLAT WASHER, 1/2 LOCKWASHER, 1/2 PISTON SEAL KIT, (includes items 101 thru 104) ROD BEARING SEAL KIT, (includes items 201 thru 206) CYLINDER SEAL KIT, (includes items 101 thru 206)
544D
REV B
473
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-17. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472)
474
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-17. OUTRIGGER CYLINDER (SN 0355001 through 0455362, SN 0160000192 through 0160017472) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K1
91364001
PART NUMBER 91163016 91164032 91144128 91164033 91144017 91034153 Kit Kit Kit Kit 91164034 Kit Kit 91164035 Kit Kit Kit 91164036 91144004
QTY 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION OUTRIGGER CYLINDER, (includes all items) BUSHING GREASE FITTING CASE ASSY CAPSCREW LOCKNUT, (lubricate and torque to 1300-1350 lb-ft) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER SHAFT ASSY SEAL KIT, (includes items 6, 7, 8, 9, 11, 12, 14, 15 & 16)
544D
REV G
475
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-18. OUTRIGGER CYLINDER (SN 0160017525 through 0160038794)
476
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-18. OUTRIGGER CYLINDER (SN 0160017525 through 0160038794) ITEM
PART NUMBER 91343235
QTY NLA
1 2 3 4 5 6 7 101 102 103 104 201 202 203 204 205 206 301 401 K1 K2 K3
7029968 7029814 7029815 7029816 91014066 7029760 91044080 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 7029817 7029817 7029959 7029980 91144004
1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
91364001
DESCRIPTION OUTRIGGER CYLINDER ASSY, (no longer available, order 1001116439 for replacement or see items 1 thru 401 for service) BARREL ASSY, (includes item 301) ROD ASSY, (includes item 401) PISTON ASSY, (includes items 101 thru 104) ROD BEARING ASSY, (includes items 201 thru 206) NUT CAPSCREW GREASE FITTING PISTON SEAL O-RING O-RING WEAR RING ROD SEAL WIPER BUFFER O-RING BACK-UP RING WEAR RING BUSHING BUSHING PISTON SEAL KIT, (includes items 101 thru 104) ROD BEARING ASSY, (includes items 201 thru 206) CYLINDER SEAL KIT, (includes items 101 thru 206)
544D
REV E
477
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-19. OUTRIGGER CYLINDER (FOR SERVICE ONLY)
478
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-19. OUTRIGGER CYLINDER (FOR SERVICE ONLY) ITEM
PART NUMBER 91165040
QTY Ref
1
1001116439
2
2 3 4 5 6 7 8 9 10 11 12
70020370 70023892 70023893 70023894 70023895 8036629 70023896 70023897 8520021 8036750 70023898
4 1 1 1 1 1 1 1 1 1 1
13 14 15 16 17 18 19 20 21 22 K1
Kit Kit Kit Kit Kit Kit Kit Kit Kit 2220371 70023899
1 1 1 1 1 1 1 2 2 2 2
91364001
DESCRIPTION OUTRIGGER CYLINDER ASSY, (not available to order, see items 1 thru 22 for service) OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities are per single cylinder) BUSHING TUBE WELDMENT PISTON, (torque to 2350-2600 lb-ft) HEAD GLAND, (torque to 300-400 lb-ft) ROD WELDMENT SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft) TAPPING SCREW LUBE FITTING LUBE FITTING, 90 P.O. CHECK VALVE, (torque to 30-35 lb-ft) P.O. CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft) O-RING O-RING O-RING BACK-UP RING PAC SEAL SEAL ROD WIPER WEAR BAND WEAR BAND ADAPTOR, (includes o-ring) SEAL KIT, (includes items 13 thru 21)
544D
REV E
479
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-20. FLOW DIVIDER ASSEMBLY
480
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-20. FLOW DIVIDER ASSEMBLY ITEM
PART NUMBER 91155022
QTY 1
1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 18 19 20 21 22 23 25 26 27 27 103 105
91161272 88501005 88551010 88561003 88201027 0641526 2220473 88591204 91163211 2220623 2221026 88591209 2220465 2220594 2220466 88591202 91163071 91144062 2220376 88591207 88591205 2220602 2220618 84718692 8765204 91164103 91164106 4751500 4761500
1 2 2 4 2 2 1 1 1 1 1 2 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 2 2
91364001
DESCRIPTION FLOW DIVIDER ASSY, (includes all items except item 6, 103 & 105) FLOW DIVIDER BRACKET HEX NUT, 5/16-18 LOCKWASHER, 5/16 WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X2-3/4, GR5 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 ELBOW, 90, (includes item 8) O-RING FLOW DIVIDER, (includes item 27) REDUCER, (includes nut) RUN TEE, (includes item 13) O-RING ELBOW, 90, (includes item 13) SWIVEL NUT ADAPTER ELBOW, 90, (includes item 17) O-RING FLOW DIVIDER FLOW DIVIDER SEAL KIT ADAPTER, (includes item 20) O-RING O-RING RUN TEE, (includes item 21) REDUCER, (includes nut) HOSE ASSY ELBOW, 90, (swivel nut) CARTRIDGE CARTRIDGE SEAL KIT PLAIN WASHER, 5/16 LOCKWASHER, 5/16
544D
REV D
481
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-21. BRAKE VALVE (SN 0355001 through 0355947)
482
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-21. BRAKE VALVE (SN 0355001 through 0355947) ITEM
PART NUMBER 91143201
QTY NLA
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 K1
Kit N.S.S. N.S.S. Kit N.S.S. Kit N.S.S. N.S.S. Kit N.S.S. N.S.S. Kit Kit N.S.S. Kit Kit Kit N.S.S. N.S.S. N.S.S. N.S.S. 88501408 91081445 91084043
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1
91364001
DESCRIPTION POWER BRAKE VALVE, (no longer available, use 91365057 for replacement or see items 1 thru 21 for service) BOOT PRESSURE REGULATING SPRING ASSY HOUSING O-RING CAPSCREW GASKET RETAINING RING PUSH ROD CUP SPOOL SPRING CUP PISTON RING SLEEVE AND PISTON ASSY PISTON AND POPPET ASSY O-RING RING SEAL SPRING END CAP LOCKWASHER HEX HD CAPSCREW HEX JAM NUT, 1/2-20 PUSH ROD REPAIR KIT, (includes items 1, 4, 6, 9, 12, 13, 15, 16 & 17)
544D
REV
483
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-22. BRAKE VALVE (SN 0355948 through 0455362)
484
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-22. BRAKE VALVE (SN 0355948 through 0455362) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 K1
91364001
PART NUMBER 91413010 Kit N.S.S. N.S.S. N.S.S. Kit N.S.S. N.S.S. N.S.S. Kit N.S.S. N.S.S. Kit N.S.S. Kit Kit N.S.S. Kit Kit Kit N.S.S. Kit N.S.S. N.S.S. N.S.S. 91084043
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1
DESCRIPTION POWER BRAKE VALVE, (includes all items) BOOT PRESSURE REGULATING SPRING ASSY RETAINING RING PUSH ROD CUP SPOOL SPRING RETAINING RING CUP SLEEVE HOUSING O-RING CAP SCREW GASKET PISTON RING PISTON PISTON AND POPPET ASSY O-RING RING SEAL SPRING RESIDUAL VALVE END CAP LOCKWASHER HEX HD CAPSCREW REPAIR KIT, (includes items 1, 5, 9, 12, 14, 15, 17, 18, 19 & 21)
544D
REV
485
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-23. BRAKE VALVE (SN 0160000239 to Present)
486
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-23. BRAKE VALVE (SN 0160000239 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 K1
91364001
PART NUMBER 91403592 Kit N.S.S. N.S.S. N.S.S. Kit N.S.S. N.S.S. N.S.S. Kit N.S.S. N.S.S. Kit N.S.S. Kit Kit N.S.S. Kit Kit Kit N.S.S. Kit N.S.S. N.S.S. N.S.S. 91084043
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1
DESCRIPTION POWER BRAKE VALVE, (includes all items) BOOT PRESSURE REGULATING SPRING ASSY RETAINING RING PUSH ROD CUP SPOOL SPRING RETAINING RING CUP SLEEVE HOUSING O-RING CAPSCREW GASKET PISTON RING PISTON PISTON AND POPPET ASSY O-RING RING SEAL SPRING RESIDUAL VALVE END CAP LOCKWASHER HEX HD CAPSCREW REPAIR KIT, (includes items 1, 5, 9, 12, 14, 15, 17, 18, 19 & 21)
544D
REV
487
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-24. SOLENOID VALVE
488
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-24. SOLENOID VALVE ITEM 1 2 3 4
91364001
PART NUMBER 91043446 7022390 7021610 7022394 N.S.S.
QTY 1 1 1 1 1
DESCRIPTION 3-WAY SOLENOID VALVE, (includes all items) NUT COIL CORE ASSY, (3-way, 2-position) VALVE BODY
544D
REV
489
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-25. THERMAL BYPASS VALVE ASSEMBLY
490
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-25. THERMAL BYPASS VALVE ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12
91364001
PART NUMBER 91145067 91143338 80974021 88201045 2220646 88591209 2220377 91143274 91146087 77143015 N.S.S. 91141432 4761600 0641610
QTY 1 1 1 2 2 3 1 1 1 2 2 1 2 2
DESCRIPTION THERMAL BYPASS VALVE ASSY, (includes items 1 thru 9) BYPASS VALVE ELEMENT KIT HEX HD CAPSCREW, 3/8-16X3-1/2, GR5 ELBOW, 90, (includes item 4) O-RING ADAPTER, (includes item 4) TUBE ASSY BRACKET, (includes item 9) WHIZ-LOCKNUT WELD NUT RECTANGULAR WASHER LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
544D
REV D
491
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-26. INCHING VALVE (SN 0355001 through 0455362, SN 0160000192 through 0160000238)
492
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-26. INCHING VALVE (SN 0355001 through 0455362, SN 0160000192 through 0160000238) ITEM 1
PART NUMBER 91143140
QTY NLA
2 3 4 5 6
80934423 80934202 N.S.S. N.S.S. 88212228
1 1 1 1 2
91364001
DESCRIPTION INCHING VALVE, (no longer available, use 91143272 or see items 2 thru 6 for service) O-RING O-RING ACTIVATING LEVER SOCKET HD CAPSCREW SOCKET HD CAPSCREW
544D
REV
493
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-27. INCHING VALVE (SN 0160000239 to Present)
494
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-27. INCHING VALVE (SN 0160000239 to Present) ITEM 1 2 3 4 5 6 7 8 9 10
91364001
PART NUMBER 91143372 91144460 70022051 91144462 91144463 91144464 91144465 91144466 80934671 91144461 91144467
QTY Ref 1 1 1 1 1 3 2 1 1 1
DESCRIPTION INCHING VALVE, (includes all items) INCHING DEVICE, (includes all items except one of item 6) O-RING SHAFT CAPSCREW, M5X20 LEVER PIN CAPSCREW, M8X30 O-RING SHIM SNAP RING
544D
REV B
495
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-28. MAIN CONTROL VALVE (Prior to SN 0160037689)
496
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-28. MAIN CONTROL VALVE (Prior to SN 0160037689) ITEM
PART NUMBER 91163222
QTY 1
1 2 3 4 5
91144162 91084017 91164105 70021683 91034236
1 2 2 1 1
6
91164066
2
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
91164067 91044527 91144258 N.S.S. N.S.S. N.S.S. 91164068 N.S.S. N.S.S. N.S.S. N.S.S. 91164069 N.S.S. N.S.S. N.S.S. 91144259
4 4 2 4 4 4 4 8 2 2 4 4 16 16 16 2
23 24 25 26 27 28
91164070 N.S.S. N.S.S. N.S.S. 91164071 91164072
2 2 2 2 5 2
29 30
91164073 91144262
4 6
31
N.S.S.
5
32 33 34 35 36 37 38 39 40 41 42
91144265 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 91144263 91144264 91144194 91164074 Kit
3 6 3 3 6 3 6 3 1 2 12
91364001
DESCRIPTION MAIN CONTROL VALVE ASSY, (includes all items except items 48 thru 52) L.E. INLET COVER ASSY, (includes items 2 thru 5) PLUG, (includes item 3) O-RING MAIN RELIEF VALVE - 3500 PSI, (includes item 5) MAIN RELIEF SEAL KIT, (note: only external seals can be serviced in the field) LIFT AND CROWD SECTIONS, (includes four of item 7, plus two of items9, 22 & 31) NO RELIEF PLUG KIT, (includes item 8) NR PLUG SEAL KIT HR POSITIONER ASSY 'A' END, (includes items 10 thru 21) O-RING SPACER O-RING SPRING ASSY, (includes items 14, 15, 16 & 17) STOP COLLAR SPRING SPACER SPUD BONNET ASSY, (includes items 19, 20 & 21) BEARING PLATE LOCKWASHER SCREW HR POSITIONER ASSY 'B' END, (includes items 10, 11, 12, 14, 17 thru 21, 24, 25 & 26) SPRING ASSY, (includes items 14, 17, 24, 25 & 26) SPRING SPRING STOP COLLAR LOAD CHECK PLUG, (one needed per section) TILT AND SWAY SECTIONS, (includes items 29 & 30, two of items 31 & 32) RELIEF VALVE - 3000 PSI, (includes item 30) RELIEF VALVE SEAL KIT, (note: only external seal can be serviced in the field) 4-WAY SPOOL, (not available for service, order individual work sections as needed) SPOOL POSITIONER KIT, (includes items 33 thru 36) SCREW BONNET SPOOL COLLAR SPRING COLLAR SPRING SPOOL SEAL KIT SPOOL RETAINER KIT AUXILIARY SECTION, (includes one each of items 31, 32 & 41) RELIEF VALVE - 2000 PSI, (includes item 30) O-RING, (included in section seal kit, six kits required to service entire valve)
544D
REV E
497
SECTION 9 - HYDRAULIC COMPONENTS
498
ITEM 43
PART NUMBER Kit
QTY 6
44 45 46 47 48 48 49 50 51 52 K1 K2
91144163 91164075 Kit Kit 88201038 88201040 88551011 88561004 88501006 91161209 91034070 91164064
1 1 4 4 2 1 3 6 3 1 1 AR
K3
91144254
AR
DESCRIPTION O-RING, (included in section seal kit, six kits required to service entire valve) R.E. OUTLET COVER, (includes item 45) INTERNAL PLUG, 3/4-18 NPT STUD, (included in 91034070) NUT, (included in 91034070) HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (outlet end only) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (inlet end only) LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX NUT, 3/8-16 VALVE SUPPORT, (partially illustrated) STUD KIT, (includes four each of items 46 & 47) SECTION SEAL KIT, (one kit needed per valve section), (includes two of item 42 & one of item 43, plus two spool seals per kit) WORK SECTION SEAL KIT, (includes all seals needed to service tilt, sway and aux sections only), (one kit needed per section)
544D
REV
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-29. MAIN CONTROL VALVE (SN 0160037964 to Present)
500
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-29. MAIN CONTROL VALVE (SN 0160037964 to Present) ITEM
PART NUMBER 1001109348
QTY 1
1 2 3 4 5
91144162 N.S.S. N.S.S. 70021683 91034236
1 2 2 1 1
6
91164066
2
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
91144256 91144257 N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S.
4 4 2 4 4 4 4 8 2 2 4 4 16 16 16 2
23 24 25 26 28
N.S.S. N.S.S. N.S.S. N.S.S. 91164066
2 2 2 2 2
29 30
91144255 91034236
4 4
31
N.S.S.
5
32 33 34 35 36 37 38 39 40 41 42
N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. N.S.S. 91164166 91144260 Kit
3 6 3 3 6 3 6 3 1 2 12
43
Kit
6
91364001
DESCRIPTION MAIN CONTROL VALVE ASSY, (includes all items except items 48 thru 51) L.E. INLET COVER ASSY, (includes items 2 thru 5) PLUG, (includes item 3) O-RING MAIN RELIEF VALVE - 3000 PSI, (includes item 5) MAIN RELIEF SEAL KIT, (note: only external seals can be serviced in the field) LIFT AND CROWD SECTIONS, (includes four of item 7, plus two of items 9, 22 & 31) PLUG KIT, (includes item 8) PLUG SEAL KIT HR POSITIONER ASSY ‘A’ END, (includes items 10 thru 21) O-RING SPACER O-RING SPRING ASSY, (includes items 14, 15, 16 & 17) STOP COLLAR SPRING SPACER SPUD BONNET ASSY, (includes items 19, 20 & 21) BEARING PLATE LOCKWASHER SCREW HR POSITIONER ASSY ‘B’ END, (includes items 10, 11, 12, 14, 17 thru 21, 24, 25 & 26) SPRING ASSY, (includes items 14, 17, 24, 25 & 26) SPRING SPRING STOP COLLAR TILT AND AUX SECTIONS, (includes items 29 & 30, two of items 31 & 32) RELIEF VALVE - 3000 PSI, (includes item 30) RELIEF VALVE SEAL KIT, (note: only external seal can be serviced in thefield) 4-WAY SPOOL, (not available for service, order individual work sections as needed) SPOOL POSITIONER KIT, (includes items 33 thru 36) SCREW BONNET SPOOL COLLAR SPRING COLLAR SPRING SPOOL SEAL KIT SPOOL RETAINER KIT SWAY SECTION, (includes one each of items 31, 32 & 41) RELIEF VALVE, 3000 PSI, (includes item 30) O-RING, (included in section seal kit, six kits required to service entire valve) O-RING, (included in section seal kit, six kits required to service entire valve)
544D
REV
501
SECTION 9 - HYDRAULIC COMPONENTS ITEM 44 45 46 47 48 48 49 50 51 K1 K2
502
PART NUMBER 91033172 91164075 Kit Kit 88201038 88201040 88551011 88561004 88501006 91044125 91144193
QTY 1 1 4 4 2 1 3 6 3 1 AR
DESCRIPTION R.E. OUTLET COVER, (includes item 45) INTERNAL PLUG, 3/4-18 NPT STUD, (torque to 29-35 lb-ft) NUT HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (outlet end only) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (inlet end only) LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX NUT, 3/8-16 STUD KIT, (includes items 46 & 47) SECTION SEAL KIT, (one kit needed per valve section)
544D
REV
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-30. HYDRAULIC RESERVOIR AND FILTERS
504
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-30. HYDRAULIC RESERVOIR AND FILTERS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 102 147 162
91364001
PART NUMBER 91165013 91143133 91083070 N.S.S. N.S.S. 91083069 91333023 91163141 88501006 88551011 88662070 2220345 N.S.S. 91083301 91083200 88201019 88551010 88561003 2230024 8760268 2230043 91161210 91143172 88591210 88201036 91143218 91083518 2120168 91084022 80673009 88591210 8765204 0642012 4752000 4762000
QTY 1 1 1 2 2 1 6 1 4 4 1 1 1 1 1 4 4 12 1 1 1 1 2 2 4 1 1 2 1 1 1 1 4 4 4
DESCRIPTION HYDRAULIC RESERVOIR ASSY, (includes all items) HYDRAULIC OIL TANK, (includes item 12) FLUID LEVEL GAUGE, (includes items 3 & 4) SCREW WASHER FILLER BREATHER SLOTTED HEX WASHER HD MACHINE SCREW, #10-32X1/2 TUBE ASSY HEX NUT, 3/8-16 LOCKWASHER, 3/8 ELBOW, 90, (includes item 29) MALE ADAPTER PLUG TANK FILTER STRAIGHT CONNECTOR HEX HD CAPSCREW, 5/16-18X7/8, GR5 LOCKWASHER, 5/16 WASHER, 5/16 ADAPTER ELBOW, 90, (swivel nut) ELBOW, 90 FILTER SUPPORT MINI CHECK COUPLING, (includes o-ring) O-RING HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 RETURN FILTER, (includes one of item 26 & item 27) SUCTION FILTER, (includes one of item 26) FILTER ELEMENT COLOR CODED GAUGE ELBOW, 90 O-RING ELBOW, 90, (swivel nut) HEX HD CAPSCREW, 5/8-11X1-1/2, GR5 WASHER, 5/8 LOCKWASHER, 5/8
544D
REV K
505
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-31. FRONT DRIVE MOTOR
506
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-31. FRONT DRIVE MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 K1
91364001
PART NUMBER 91163044 91094026 91094027 Kit Kit 91094028 Kit 91094029 80914241 Kit 91094030 91094031 91094032 Kit Kit 80914235 Kit 80934080 Kit 91094033 91144248 91094034 91094035 Kit 91164017 91094037 91094038 91094039 83924123 91094040 7028820
QTY 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 2 1 4 1 1 2 1 8 1 1 4 1 1 1 2 1
DESCRIPTION FRONT DRIVE MOTOR ASSY, (includes all items) SNAP RING SHIM SHAFT SEAL O-RING PLUG, (includes item 4) O-RING PLUG, (includes item 6) STOP SCREW, M12X90 SEAL NUT HOUSING STOP SCREW, M12X80 ROTARY GROUP O-RING O-RING CHECK VALVE KIT, (includes o-rings) O-RING CAPSCREW SEAL NUT DA1 CONTROL KIT, (includes items 16, 17, 18 & 20) FITTING REAR COVER ASSY, (includes item 22) CAPSCREW, M16X45 O-RING FLUSHING VALVE ASSY, (includes items 23, 25, 26, 27 & 29) CAPSCREW, M8X50 FLUSHING ORIFICE PLUG SWIVEL TIME ORIFICE PLUG SEAL KIT, (includes items 3, 4, 6, 9, 13, 14, 16, 18 & 23)
544D
REV E
507
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-32. MAIN HYDRAULIC PUMP
508
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-32. MAIN HYDRAULIC PUMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 K1 K2
91364001
PART NUMBER 91163068 91064021 90202372 90202371 91144169 90202376 91144171 90202405 90202403 90202404 90202406 90202399 91047061 91164049 90202379 91164050 90202407 91164051 91144172 91144173 91014058 91144174
QTY 1 8 1 1 1 2 1 2 2 2 1 2 1 1 1 1 1 1 2 1 AR AR
DESCRIPTION MAIN HYDRAULIC PUMP, (includes all items) CAPSCREW SNAP RING SHAFT SEAL FLANGE DOWEL PIPE PLUG RING RETAINER O-RING BACK-UP RING ISOLATION PLATE, (UPPER) PRESSURE PLATE IDLER GEAR DRIVE GEAR O-RING BALL ISOLATION PLATE, (LOWER) BODY DRIVE SCREW LABEL SHAFT SEAL KIT, (includes items 2, 3 & 14) SEAL KIT, (includes items 2, 3, 7, 8, 9 & 14)
544D
REV B
509
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-33. HYDROSTATIC TRANSMISSION (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
510
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-33. HYDROSTATIC TRANSMISSION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 K1
91364001
PART NUMBER 91163048 Kit Kit 91144413 91084319 91084320 Kit Kit 91084321 91084322 91084323 70020334 80934084 91144093 Kit 91084324 91084038 91084039 Kit 80934082 91084325 91144094 Kit 91144095 91084326 Kit 91084327 Kit Kit 91084328 80934340 Kit 70022729 Kit Kit Kit Kit 91084329 91144412 91084330 91084331 91144411 91144099 91144098 91084332 91144410 91364143
QTY 1 2 1 1 1 2 4 4 2 1 1 8 5 2 1 1 1 1 2 2 1 1 1 1 1 1 3 1 1 1 1 1 2 3 2 3 5 1 1 1 4 1 1 1 1 1 AR
DESCRIPTION HYDROSTATIC TRANSMISSION PUMP, (includes all items) SNAP RING SHAFT SEAL SHAFT ASSY HOUSING ASSY PIN PLUG O-RING BUSHING STROKING PISTON ASSY STROKING PISTON COVER KIT, (includes items 7 & 11) CAPSCREW, M8X20 PLUG, (includes item 36) STROKING ORIFICE O-RING DA CONTROL ASSY, (includes items 16 & 17) HERSHMAN ADAPTER, (black) HERSHMAN ADAPTER, (gray) O-RING PLUG, (includes item 18) STROKING PISTON COVER KIT, (includes items 7 & 11) JAM NUT SEAL NUT ECCENTRIC SCREW ROTARY GROUP ASSY O-RING PLUG O-RING O-RING POR ASSY, (includes items 27 & 28) PLUG, (includes item 31) O-RING RELIEF VALVE, (includes one each of items 33 thru 35) O-RING O-RING O-RING O-RING WEAR PLATE O-RING THRU CHARGE PUMP ASSY, (includes items 37, 38, 40 & 41) CAPSCREW, M12X35 O-RING DA CARTRIDGE ASSY CHARGE PRESSURE RELIEF VALVE, (includes item 35) PORT BLOCK ASSY, (includes items 25 thru 29) REAR BUSHING SEAL KIT, (includes items 1, 2, 6, 7, 12, 14, 18, 19, 22, 25, 26, 27, 28, 30, 31, 33, 34, 35, 36, 38, 41, 42 & additional items not illustrated)
544D
REV B
511
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-34. HYDROSTATIC TRANSMISSION (SN 0160000976 to Present)
512
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-34. HYDROSTATIC TRANSMISSION (SN 0160000976 to Present) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 K1
91364001
PART NUMBER 91363211 Kit Kit 91404018 91404019 Kit 91404020 Kit 91364144 91404028 91404030 70020334 91404023 Kit 91404021 Kit 91404031 Kit Kit Kit 91364145 91364146 Kit 91404027 91404032 Kit 91404033 Kit 91404034 Kit 70022729 Kit 91144098 91144099 Kit Kit 91164098 Kit Kit 91364148 Kit Kit 91364143
QTY 1 2 1 1 1 2 2 2 1 1 1 8 1 2 2 2 1 1 1 4 1 1 1 2 1 1 1 4 1 1 2 2 1 1 2 1 1 4 1 1 1 1 AR
DESCRIPTION HYDROSTATIC TRANSMISSION PUMP, (includes all items) RETAINING RING SHAFT SEAL RING DRIVE SHAFT COVER O-RING GUIDE RING TURCON-GLYD RING AND O-RING STROKING PISTON ASSY COVER HEX NUT SOCKET HD SCREW, M8X20 HOUSING PLUG JOINT PIN PLUG ECCENTRIC SCREW SEAL LOCKNUT, M12X1 LOCKING SCREW LOCKING SCREW 4/3-WAY DIRECTIONAL VALVE, (includes item 21) SOLENOID PAIR THROTTLE SCREW CLAMPING PIN ROTARY GROUP, (includes items 1, 2 & 3) O-RING PORT BLOCK WITH VALVES, (includes items 25 & 27 thru 32) LOCKING SCREW P.O.R. VALVE LOCKING SCREW RELIEF VALVE LOCKING SCREW PRESSURE RELIEF VALVE CONTROL CARTRIDGE O-RING WEAR PLATE CHARGE PUMP, (includes items 34, 35 & 37 thru 40) SOCKET HD SCREW, M12X30 O-RING ADAPTER O-RING O-RING SEAL KIT, (includes items 1, 2, 5, 7, 13, 15, 17, 18, 19, 22, 25, 27, 29, 31, 34, 35, 37, 38, 40, 41 & additional items not illustrated)
544D
REV D
513
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-35. SWAY AND OUTRIGGER CYLINDER VALVES
514
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-35. SWAY AND OUTRIGGER CYLINDER VALVES ITEM 1 2 3 4 5 101 102 103 104 105
91364001
PART NUMBER 91163027 4641192 7017496 7024881 88591012 N.S.S. 91163245 91034107 91164083 N.S.S. 91034118 91164107
QTY 1 2 2 1 2 1 2 1 2 1 2 1
DESCRIPTION SWAY CYLINDER VALVE, (includes items 1, 2, 3 & 5) VALVE CARTRIDGE VALVE SEAL KIT PISTON O-RING VALVE BODY OUTRIGGER CYLINDER VALVE, (includes items 101 thru 105) THERMAL RELIEF VALVE VALVE SEAL KIT VALVE BODY O-RING CHECK CARTRIDGE
544D
REV
515
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-36. TRACTION LOCK VALVE
516
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-36. TRACTION LOCK VALVE ITEM 1 2 3 4 5 6 7 8 9 10 11 12
PART NUMBER 91143049 91084285 91084286 Kit Kit 91084289 Kit 91084298 Kit 91084299 91084290 Kit 91084362
QTY 1 8 2 2 2 2 1 1 1 1 2 2 2
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 K1
Kit Kit Kit Kit 91144475 91084291 Kit 91084294 Kit Kit Kit Kit 91084302 91144015 Kit Kit Kit 91144474 80934205 91084284
2 4 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1
91364001
DESCRIPTION TRACTION LOCK VALVE, (includes all items) HEX HD CAPSCREW, M10X30 COVER BACK-UP RING O-RING SPRING SPOOL, (not sold separately, order 91143049) PLUG, (includes item 8) O-RING ORIFICE PLUG, (includes item 11) O-RING RELIEF VALVE CARTRIDGE, (set at 6800 PSI), (includes items 13, 14 & 15) O-RING BACK-UP RING O-RING PLUG COVER HEX HD CAPSCREW, M6X16 O-RING SPRING VALVE BODY, (not sold separately, order 91143049) O-RING SPOOL, (not sold separately, order 91143049) O-RING SOLENOID VALVE, (include items 27, 28 & 29) ADAPTER O-RING O-RING O-RING COVER HEX HD CAPSCREW, M6X30 SEAL KIT, (includes items 3, 4, 8, 11, 13 thru 16, 19, 22, 24, 27, 28 & 29)
544D
REV I
517
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-37. REAR DRIVE MOTOR
518
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-37. REAR DRIVE MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1
91364001
PART NUMBER 91163023 91144415 91144416 91144417 91144418 91144419 91144420 91094028 Kit Kit 83924121 91094029 Kit 91144421 83924121 Kit 91144422 91144423 Kit 91144424 91144425 80434095 91144414
QTY Ref 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 8 1 2 AR
DESCRIPTION REAR DRIVE MOTOR, (includes all items) ROTARY GROUP REAR COVER ASSY, (includes item 19) HZ CONTROL KIT THREADED PIN SWIVEL TIME ORIFICE STROKING PISTON ASSY, (includes item 20) PLUG, (includes item 8) O-RING SEAL NUT, M10 STOP SCREW, (min disp) PLUG, (includes item 12) O-RING HOUSING STOP SCREW, (max disp) SHAFT SEAL SHIM SNAP RING O-RING CAPSCREW, M10X60 PLUG, (includes o-ring) LOCKNUT SEAL SEAL KIT, (includes items 8, 9, 12, 15, 18, 21 & items not illustrated)
544D
REV B
519
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-38. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355001 through 0355496)
520
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-38. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355001 through 0355496) ITEM
1 2 2 3 3 4 5 5 6 6 7 8 9 10 11 12
91364001
PART NUMBER 91165031 91163164 10837580 7010543 8036581 7017496 7021610 91164057 91164058 91164059 91164060 91164063 88591206 2220374 2220683 88591205 2220596
QTY 1 1 Ref 1 1 2 2 2 1 1 2 2 1 1 1 1 2 2
DESCRIPTION STABILIZER VALVE ASSY, (includes all items) STABILIZER VALVE, (includes items 1 thru 7) VALVE BODY, (not sold separately, order 91163164) CHECK VALVE CHECK VALVE SEAL KIT SOLENOID VALVE SOLENOID VALVE SEAL KIT COIL PORT PLUG PORT PLUG SEAL PORT PLUG PORT PLUG SEAL ORIFICE PLUG O-RING ADAPTER, (includes item 8) ELBOW, 45, (swivel nut) O-RING ELBOW, 90, (includes item 11)
544D
REV
521
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-39. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355497 through 0455362, SN 0160000192 to Present)
522
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-39. OPTIONAL STABILIZER VALVE ASSEMBLY (SN 0355497 through 0455362, SN 0160000192 to Present) ITEM
2 3 4 5 6 101 101 102 102 103 104 104
91364001
PART NUMBER 91365028 91113003 2220596 2220500 88591205 2220373 8765204 7017478 7017477 7012910 7017496 7000645 70024348 7017496 N.S.S.
QTY 1 1 1 1 3 1 1 4 4 1 1 1 1 1 1
DESCRIPTION STABILIZER VALVE ASSY, (includes all items) STABILIZER VALVE, (includes items 2 thru 4 & 101 thru 105) ELBOW, 90, (includes item 4) ELBOW, 45, (includes item 4) O-RING CONNECTOR, (includes item 4) ELBOW, 90, (swivel nut) CARTRIDGE SEAL KIT CARTRIDGE SEAL KIT COIL, 12V, DUAL SPADES RELIEF VALVE SEAL KIT VALVE BODY
544D
REV C F
523
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-40. OUTRIGGER VALVE
524
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-40. OUTRIGGER VALVE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 K1 K2
91364001
PART NUMBER 91143161 91144132 91144133 91144134 91144131 91144130 91154007 91144136 10719505 91144138 91144139 91144140 91144480 91034236 2220242 88591209 7006831 91154006 90206417
QTY 1 1 2 1 4 4 2 6 2 2 8 2 1 1 1 1 1 2 AR
DESCRIPTION OUTRIGGER CONTROL VALVE ASSY, (includes all items) LEFT END COVER ASSY, (includes items 12 & 13) VALVE SECTION AND SPOOL ASSY, (not sold separately) RIGHT END COVER ASSY, (includes item 14) LOCKWASHER BOLT VERTICAL HANDLE COTTER PIN MOUNTING PLATE AND PINS HANDLE PIN FILLISTER HD MACHINE SCREW HANDLE BRACKET MAIN RELIEF PLUG SEAL KIT PLUG O-RING PLUG HANDLE KIT, (includes items 6 thru 11) VALVE SECTION SEAL KIT, (one kit per section)
544D
REV H
525
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-41. QUICK START CYLINDER AND VALVE ASSEMBLY (SN 035507 through 0160000973)
526
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-41. QUICK START CYLINDER AND VALVE ASSEMBLY (SN 035507 through 0160000973) ITEM
PART NUMBER 91365015
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
91161283 91363027 83953028 91363026 91363028 91363030 80963058 4460475 80963065 88201003 77143006 88551009 88501004 90206198 14402248 88561107
1 1 1 1 1 1 1 2 2 2 4 2 2 15 in AR 2
91364001
DESCRIPTION QUICK START CYLINDER AND VALVE ASSY, (includes items 3, 4 & 6 thru 9) MOUNTING BRACKET CYLINDER CLAMP CYLINDER VALVE FITTING, STRAIGHT NYLON TUBE VALVE SHROUD ADAPTER, 2-WIRE MALE PIN TERMINAL CABLE SEAL HEX HD CAPSCREW, 1/4-20X3/4, GR5 WHIZ-LOCKNUT, 5/16-18 LOCKWASHER, 1/4 HEX NUT, 1/4-20 TRIM-LOK 3M ADHESIVE FLAT WASHER, 1/4
544D
REV
527
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-42. 180, SWING CARRIAGE CYLINDER
528
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-42. 180, SWING CARRIAGE CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 K1
91364001
PART NUMBER 7029995 70021441 90554045 70021440 Kit Kit 70021976 Kit Kit Kit Kit 70021443 Kit Kit 70021442 90554046 70021453
QTY 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1
DESCRIPTION 180, SWING CARRIAGE CYLINDER, (includes all items) BARREL ASSY GREASE FITTING HEX NUT PISTON RING O-RING PISTON O-RING O-RING BACK-UP WASHER RETAINER RING GLAND POLYPAK SEAL, TYPE B ROD WIPER ROD ASSY BUSHING SEAL KIT, (includes items 4, 5, 7 thru 10, 12 & 13)
544D
REV A
529
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-43. 72 IN 90, SWING CARRIAGE CYLINDER
530
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-43. 72 IN 90, SWING CARRIAGE CYLINDER ITEM 1 2 3 4 5 6 7 7 8 8 9 11 12 13 14 15 16 17 18 19 20 21 22 K1
91364001
PART NUMBER 1001103182 70022044 8035863 8035862 70022045 70022046 8035536 70020428 7024574 8033786 8205655 70021812 Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit 2915023
QTY 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1
DESCRIPTION SWING CARRIAGE CYLINDER, (includes items 1 thru 22) TUBE ASSY PISTON HEAD GLAND ROD ASSY BEARING SET SCREW, 5/16-18X1/2 RELIEF VALVE, (preset to 2000 psi) SEAL KIT COUNTER BALANCE VALVE, (preset to 3000 psi) SEAL KIT TAMPERROOF CAP O-RING O-RING O-RING SQUARE RING BACK-UP RING SEAL PISTON SEAL ROD WIPER WEAR BAND WEAR BAND LOCKING INSERT LOCKING INSERT SEAL KIT, (includes items 11 thru 22)
544D
REV B
531
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-44. SIDE TILT CARRIAGE CYLINDER
532
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-44. SIDE TILT CARRIAGE CYLINDER ITEM
PART NUMBER 1001090134
QTY NLA
1 2 3 3 4 4 5 6 7 7 8 K1
70022038 70022039 70022040 70022042 70021908 70022043 90022230 7029760 4640438 2900770 91044080 70022041
1 1 1 1 1 1 1 1 2 1 2 1
91364001
DESCRIPTION SIDE TILT CARRIAGE CYLINDER, (no longer available, see items 1 through 8 for service or 1001163414 for replacement) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING SEAL KIT, (contains 70022042 & 70022043)
544D
REV C
533
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-45. SIDE TILT CARRIAGE CYLINDER
534
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-45. SIDE TILT CARRIAGE CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 101
91364001
PART NUMBER 1001163414 70026056 70026057 70026058 70025606 70024020 70003849 70025959 70026059 70002219 70026060 70026061 70024262 70002224 Kit Kit Kit Kit Kit Kit Kit Kit 70026062
QTY Ref 1 1 1 2 2 1 2 2 1 4 2 2 1 2 2 1 1 1 1 1 1 1
DESCRIPTION SIDE TILT CYLINDER BARREL ROD HEAD, PISTON NIPPLE, GREASE FITTING, GREASE GLAND PLUG VALVE, P.O. CHECK RING, INTERNAL SNAP RING, INTERNAL SNAP BEARING, SPHERICAL PLUG RING, LOCKING RING, ROD BEARING RING, PISTON BEARING SEAL, PISTON O-RING RING, BACK-UP SEAL, ROD O-RING SEAL, WIPER SEAL KIT, (includes items 14 thru 21)
544D
REV A
535
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-46. GRAPPLE BUCKET CYLINDER
536
544D
91364001
SECTION 9 - HYDRAULIC COMPONENTS FIGURE 9-46. GRAPPLE BUCKET CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 K1
91364001
PART NUMBER 70021393 70021465 70021448 70021464 90554045 70021440 Kit Kit 70021451 Kit 70021444 Kit Kit Kit 70021446 Kit Kit 70021466 70021447 70021452
QTY 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION GRAPPLE BUCKET CYLINDER, (includes all items) CYLINDER TUBE BUSHING VALVE CARTRIDGE GREASE FITTING HEX NUT PISTON RING O-RING PISTON O-RING WASHER O-RING BACK-UP WASHER O-RING CYLINDER GLAND POLYPAK SEAL ROD WIPER PISTON ROD BUSHING SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)
544D
REV
537
SECTION 10 - ELECTRICAL
SECTION 10 - ELECTRICAL
91364001
544D
539
SECTION 10 - ELECTRICAL FIGURE 10-1. BATTERY AND CABLES (Prior to SN 0160035037, Including 0160035922)
540
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-1. BATTERY AND CABLES (Prior to SN 0160035037, Including 0160035922) ITEM 1
PART NUMBER 91083483
QTY 1
2 3 3 4 4
77383567 91143124 91553025 91143099 91553026
2 1 1 1 1
4 5 6 7 8 9 10 10
91553065 85941017 91081640 91141429 77143006 77143015 77143003 14403416
1 4 2 1 2 1 2 AR
91364001
DESCRIPTION BATTERY, (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 BATTERY POST TERMINAL NEGATIVE BATTERY CABLE (SN 0355001 through 0160000973) NEGATIVE BATTERY CABLE (SN 0160000976 to Present) POSITIVE BATTERY CABLE (SN 0355001 through 0160000973) POSITIVE BATTERY CABLE (SN 0160000976 through 0160006990) POSITIVE BATTERY CABLE (SN 0160006997 to Present) SUPPORT CLAMP HOLD DOWN STUD BATTERY HOLD DOWN WHIZ-LOCKNUT, 5/16-18 WHIZ-LOCKNUT, 3/8-16 WHIZ-LOCK SCREW, 5/16-18X5/8 DI-ELECTRIC GREASE, (add to caps of jump terminals on battery cables)
544D
REV C
541
SECTION 10 - ELECTRICAL FIGURE 10-2. BATTERY AND CABLES (SN 0160035037 to Present, Excluding 0160035922)
542
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-2. BATTERY AND CABLES (SN 0160035037 to Present, Excluding 0160035922) ITEM 6 16 18 19 20 21 24 133 134 157 158 159 160 161 162 163 164 173 174 179 217
91364001
PART NUMBER 14403416 0791605 0400075 91401281 91081640 77143006 85841150 85941017 0791605 1001099177 1001099178 1001099222 1001099265 8270148 8270147 83191010 0761215 7301893 10837368 4751600
QTY AR 1 2 2 4 4 1 4 2 1 1 1 1 2 2 1 1 2 1 3 Ref
DESCRIPTION DI-ELECTRIC GREASE SCREW, 3/8-16X5/8 BATTERY, (12 volt) BATTERY HOLD DOWN HOLD DOWN BOLT WHIZ-LOCKNUT, 5/16-18 SUPPORT CLAMP P-CLAMP WHIZ-LOCK SCREW, 3/8-16X5/8 BATTERY CABLE, (positive) BATTERY CABLE, (negative) BATTERY CABLE, (positive) BATTERY CABLE, (negative) BATTERY CLAMP, (positive) BATTERY CLAMP, (negative) LOCKWASHER, 12mm HEX HD CAPSCREW, 12X35mm BATTERY TERMINAL, INSULATOR DOUBLE TUBE CLAMP WASHER, 3/8 HEX HD CAPSCREW, 5/16-18X1-1/2, GR5, (See HYDRAULIC CIRCUITS SECTION for Breakdown)
544D
REV
543
SECTION 10 - ELECTRICAL FIGURE 10-3. STABILIZER PROXIMITY SENSOR
544
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-3. STABILIZER PROXIMITY SENSOR ITEM
1 2 3 4 5 6 7 8 9 10 11 12
91364001
PART NUMBER 91165006
QTY NLA
91365037 91143155 80963062 4460475 80963065 91053419 91161185 77143016 4761000 88561001 77143017 90027187 90021705
1 1 1 4 4 1 1 2 2 4 2 4 1
DESCRIPTION STABILIZER PROXIMITY SENSOR ASSY, (includes items 1 thru 5), (no longer available, use 91365037 for service) STABILIZER PROXIMITY SENSOR ASSY, (includes items 1 thru 5) PROXIMITY SENSOR SWITCH WEATHERPROOF SHROUD, (4-wire) MALE PIN TERMINAL CABLE SEALS TIE WRAP STABILIZER SENSOR BRACKET WHIZ-LOCK SCREW, #10-24X3/4 LOCKWASHER, #10 FLAT WASHER, 3/16 WHIZ-LOCKNUT, #10-24 TIE WRAP SUPPORT CLAMP
544D
REV B B
545
SECTION 10 - ELECTRICAL FIGURE 10-4. DASH HARNESS ASSEMBLY (SN 0355001 through 0355069)
546
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-4. DASH HARNESS ASSEMBLY (SN 0355001 through 0355069) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21
91364001
PART NUMBER 91145092 91143349 91363021 80963057 80963068 91364009 91364010 83481286 83481285 91363054 4460374 91364012 77363225 77363264 77363263 91364013 91364014 80963065 24771004 91143108 77363268 91033317 77384578
QTY 1 1 1 2 4 4 1 1 1 1 1 4 1 1 1 1 4 4 1 4 4 1 1
DESCRIPTION DASH HARNESS ASSY, (includes all items) DASH HARNESS, (includes items 2 thru 17 & 19) MOLDED DIODE TOWER FEMALE PIN TERMINAL CABLE SEAL RECEPTACLE CONNECTOR PANEL NUT LOCKWASHER RELAY CONNECTOR TERMINAL END RECEPTACLE CONNECTOR PANEL NUT LOCKWASHER CONNECTOR FEMALE PIN TERMINAL CABLE SEAL HORN BUTTON SNAP-IN FUSE HOLDER 15 AMP FUSE IGNITION SWITCH KEY
544D
REV
547
SECTION 10 - ELECTRICAL FIGURE 10-5. DASH HARNESS ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973)
548
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-5. DASH HARNESS ASSEMBLY (SN 0355070 through 0455362, SN 0160000192 through 0160000973) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21
91364001
PART NUMBER 91365013 91363035 91363021 80963057 80963068 91364009 91364010 83481286 83481285 91363054 4460374 91364012 77363225 77363264 77363263 91364013 91364014 80963065 24771004 91143108 77363268 91033317 77384578
QTY 1 1 1 3 6 6 1 1 1 1 1 4 1 1 1 1 4 4 1 5 5 1 1
DESCRIPTION DASH HARNESS ASSY, (includes all items) DASH HARNESS, (includes items 2 thru 17 & 19) MOLDED DIODE TOWER FEMALE PIN TERMINAL CABLE SEAL RECEPTACLE CONNECTOR PANEL NUT LOCKWASHER RELAY CONNECTOR TERMINAL END RECEPTACLE CONNECTOR PANEL NUT LOCKWASHER CONNECTOR FEMALE PIN TERMINAL CABLE SEAL HORN BUTTON SNAP-IN FUSE HOLDER 15 AMP FUSE IGNITION SWITCH KEY
544D
REV
549
SECTION 10 - ELECTRICAL FIGURE 10-6. DASH HARNESS ASSEMBLY (SN 0160000976 to Present)
550
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-6. DASH HARNESS ASSEMBLY (SN 0160000976 to Present) ITEM
PART NUMBER 91555009
QTY Ref
1001101493
Ref
1
91553024
1
1
1001095326
1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
91033317 77363268 24771004 80963057 4460457 91364009 91363021 77363225 77363264 91364010 83481286 91363054 4460374 91364012 91364013 91364014 80963065 80963059 4460475 4460476
1 4 1 2 11 5 1 2 2 1 1 1 1 1 1 1 1 2 3 1
91364001
DESCRIPTION DASH HARNESS ASSY, (enclosed cab), (includes item 1) (Prior to SN 0160036260) DASH HARNESS ASSY, (enclosed cab), (includes item 1) (SN 0160036260 to Present) DASH HARNESS, (open cab), (includes items 5 thru 19) (Prior to SN 0160036260) DASH HARNESS, (open cab), (includes items 5 thru 21) (SN 0160036260 to Present) IGNITION SWITCH FUSE, 15 AMP BUTTON WEATHER PACK CONNECTOR FEMALE PIN TERMINAL CABLE SEAL MOLDED DIODE RECEPTACLE CONNECTOR PANEL NUT PANEL NUT PANEL NUT RELAY CONNECTOR TERMINAL WEATHER PACK CONNECTOR FEMALE PIN TERMINAL CABLE SEAL WEATHER PACK CONNECTOR MALE PIN TERMINAL WEATHER PACK CONNECTOR
544D
REV B B D C
551
SECTION 10 - ELECTRICAL FIGURE 10-7. ENGINE HARNESS ASSEMBLY (SN 0355001 through 0355140)
552
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-7. ENGINE HARNESS ASSEMBLY (SN 0355001 through 0355140) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14
91364001
PART NUMBER 91143302 91334038 91474463 4460459 80963068 80963066 91084038 91083440 83683254 83683254 90026803 91363021 80963058 80963058 91363021
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION ENGINE HARNESS ASSEMBLY, (includes all items) CONNECTOR 90, STRAIN RELIEF CONNECTOR FEMALE PIN TERMINAL CABLE SEAL PLUG CONNECTOR SOLENOID CONNECTOR 3 CONTACT PLUG ALTERNATOR HOOKUP CONNECTOR MOLDED DIODE CONNECTOR SHROUD MOLDED DIODE
544D
REV
553
SECTION 10 - ELECTRICAL FIGURE 10-8. ENGINE HARNESS ASSEMBLY (SN 0355141 through 0455362, SN 0160000192 through 0160000973)
554
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-8. ENGINE HARNESS ASSEMBLY (SN 0355141 through 0455362, SN 0160000192 through 0160000973) ITEM
PART NUMBER 91365036
QTY 1
91365072
1
1 1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 10
91333013 91343221 91363081 91363066 90027187 91345008 77383377 91331014 88211028 88501612 88561105 88551007 91373009 24741047 91143315 91081388 86883075 91365014
1 1 1 1 3 1 2 1 4 4 4 4 1 1 1 1 1 1
10 10 10 10
91363031 80963058 4460475 80963065
1 1 2 2
91364001
DESCRIPTION ENGINE HARNESS ASSY, (includes all items) (Prior to SN 0160000937) ENGINE HARNESS ASSY, (includes all items) (SN 0160000937 to Present) ENGINE HARNESS (Prior to SN 0160000937) ENGINE HARNESS (SN 0160000937 to Present) STABILIZER HARNESS JUMPER WIRE (SN 0160000192 through 0160006685) TIE WRAP STARTER RELAY ASSY, (includes the following items) RELAY RELAY MOUNTING PLATE HEX HD CAPSCREW, #10-24X1/2 HEX NUT, #10-24 FLAT WASHER, #10 LOCKWASHER, #10 JUMPER WIRE PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR TUBE FITTING QUICK START THERMOSTAT ASSY, (includes the following items) THERMOSTAT SHROUD CONNECTOR 2-WIRE MALE PIN TERMINAL CABLE SEAL
544D
REV A
A
A
555
SECTION 10 - ELECTRICAL FIGURE 10-9. ENGINE HARNESS ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922)
556
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-9. ENGINE HARNESS ASSEMBLY (SN 0160000976 through 0160034720, Including 0160035922) ITEM 1
PART NUMBER 91555008 91553005
QTY 1 1
1
4923398
1
2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 101 102 103 104
91363081 91363066 91553066 90027187 77383377 24741047 91553045 91081388 86883075 91331014 88211028 88501612 88561105 88551007 91363021 83683254 90026803 91554011 91083440 91334038 91474463 86984559 91554012 8220524 80963068 91364009 80963057 80963058 0100048 1001117021 7029755 4460746 4460789
1 1 1 3 1 1 1 1 1 1 2 2 2 2 3 1 3 1 1 1 1 1 1 1 2 2 2 2 AR 1 1 1 1
91364001
DESCRIPTION ENGINE HARNESS ASSY, (includes all items) ENGINE HARNESS, (includes items 15 thru 28) (Prior to SN 0160016754) ENGINE HARNESS , (includes items 15 thru 28 & 101 thru 104) (SN 0160016754 through 0160034720, Including 0160035922) STABILIZER HARNESS JUMPER WIRE (SN 0160000192 through 0160006685) JUMPER WIRE (SN 0160006698 to Present) TIE WRAP RELAY PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR TUBE FITTING RELAY MOUNTING PLATE SOCKET HD CAPSCREW, #10-24X1/2, GR8 HEX NUT, #10-24 FLAT WASHER, #10 LOCKWASHER, #10 MOLDED DIODE PLUG CONNECTOR PLUG CONNECTOR CONNECTOR STRAIN RELIEF CONNECTOR STRAIN RELIEF CONNECTOR FEMALE PIN TERMINAL CABLE SEALS CONNECTOR SHROUD DI-ELECTRIC GREASE CONNECTOR SECONDARY LOCK TERMINAL SEAL
544D
REV C D B
557
SECTION 10 - ELECTRICAL FIGURE 10-10. ENGINE HARNESS ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922)
558
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-10. ENGINE HARNESS ASSEMBLY (SN 0160035037 to Present, Excluding 0160035922) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 219 222 223 368 451 452 453 454
91364001
PART NUMBER 1001101524 1001097989 91553066 77383377 24741047 91553045 91081388 2220574 91331014 88211028 88501612 88561105 88551007 91334038 91474463 86984559 91554012 7026425 91554011 91083440 91363021 80963068 91364009 80963057 80963058 1001117021 7029755 4460746 4460789 4460590 4460591 4460589 70021824 4711400 0641404 4761400 91363081 0641414 4761400 85941017 0641511
QTY 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 1 2 2 2 2
DESCRIPTION ENGINE HARNESS ASSY, (includes items 1 thru 120) ENGINE HARNESS, (includes items 101 thru 120) JUMPER WIRE RELAY PRESSURE SWITCH OIL PRESSURE SENDER TAPPED BAR TUBE FITTING RELAY MOUNTING PLATE HEX HD CAPSCREW, #10-24X1/2 HEX NUT, #10-24 FLAT WASHER, #10 LOCKWASHER, #10 PLUG CONNECTOR STRAIN RELIEF PLUG CONNECTOR STRAIN RELIEF CONNECTOR PLUG CONNECTOR MOLDED DIODE FEMALE PIN TERMINAL CABLE SEAL CONNECTOR SHROUD CONNECTOR SECONDARY LOCK TERMINAL SEAL CONNECTOR SECONDARY LOCK TERMINAL SEAL FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1/2, GR5 LOCKWASHER, 1/4 STABILIZER HARNESS HEX HD CAPSCREW, 1/4-20X1-3/4 LOCKWASHER, 1/4 SUPPORT CLAMP HEX HD CAPSCREW, 5/16-18X1-3/8
544D
REV D D
559
SECTION 10 - ELECTRICAL FIGURE 10-11. ECU ENGINE HARNESS (SN 0160000976 through 0160034720, Including 0160035922)
560
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-11. ECU ENGINE HARNESS (SN 0160000976 through 0160034720, Including 0160035922) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
91364001
PART NUMBER 91553028 1001120899 91554014 1001116975 4460943 4460466 77363246 91554017 91503106 77363228 77363242 91554019 4460944 8220553 91554022 91504086 91554023 4460955 4460842 91554026 91554027 80963065 1001103564 80963055 4460790 80963067 80963056 4460850
QTY 1 1 23 1 5 6 1 1 1 8 2 2 4 2 2 1 10 4 8 1 2 2 1 1 1 2 1 1
DESCRIPTION ECU ENGINE HARNESS, (includes all items) CONNECTOR FEMALE TERMINAL CONNECTOR CONTACT SEALING PLUG CONNECTOR COVER CONNECTOR WEDGE LOCK PIN CONT, #16 CONNECTOR LOCK CONTACTS TERMINAL LOCK CONNECTOR ASSY CONNECTOR PLUG TOWER MALE TERMINAL TOWER TERMINAL CABLE SEAL, GREEN SECONDARY LOCK TOWER TERMINAL CABLE SEAL, BLUE SHROUD TERMINAL
544D
REV E
561
SECTION 10 - ELECTRICAL FIGURE 10-12. ECU ENGINE HARNESS (SN 0160035037 to Present, Excluding 0160035922)
562
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-12. ECU ENGINE HARNESS (SN 0160035037 to Present, Excluding 0160035922) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
91364001
PART NUMBER 1001095327 1001116821 70021824 91554018 70021825 8220553 4460532 91503106 77363228 1001116975 77363246 70020891 1001096188 70020890 70021826 1001119106 1001116729 80963067 8220883 1001116747
QTY 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1
DESCRIPTION ECU ENGINE HARNESS, (includes items 1 thru 19) CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR DUST CAP TERMINAL PLUG TERMINAL SOCKET SECONDARY LOCK WEDGE CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL
544D
REV D
563
SECTION 10 - ELECTRICAL FIGURE 10-13. AUXILIARY ELECTRICAL INSTALLATION (SN 0160024648 to Present)
564
544D
91364001
SECTION 10 - ELECTRICAL
91364001
544D
565
SECTION 10 - ELECTRICAL FIGURE 10-13. AUXILIARY ELECTRICAL INSTALLATION (SN 0160024648 to Present) ITEM
PART NUMBER 91165036
QTY Ref
1001106843
Ref Ref
1
566
Ref
2 3 4
90027187 91123155 91123154
14 1 1
4 6 7 8 9 11
91343054 77163204 77383470 88301088 4711000
1 2 2 2 2 Ref
12 13 14 15 16 16 17
91366015 91126032 91123054 91121134 88501008 3311801 88501108
1 1 1 1 1 1 1
17 18 19 20 21 22
3311802 91163100 91143141 91361025 90207661 88201003
1 2 3 1 1 2
23 24 25 26 27
88561107 88501004 91363068 91163066 88201017
2 2 1 1 2
27
0641505
2
28 29 30 31 32 33 34
4761500 0641408 88521304 77133389 77133136 77133137 88201023
2 2 2 3 3 3 3
34
0641514
3
DESCRIPTION AUX ELECTRICAL ASSY, (if equipped), (includes items 1 thru 46) (SN 0160024648 through 0160037688) AUX ELECTRICAL ASSY, (if equipped), (includes items 1 thru 49) (SN 0160037689 to Present) AUX ELECTRICAL ASSY, (if equipped w/ cybertech joystick), (includes items 1, 2, 4, 8, 9, 11 thru 46 & 101 thru 103) CAB AUXILIARY WIRING HARNESS, (See AUXILIARY ELECTRICAL HARNESSES for Breakdown) TY-RAP DECAL AUXILIARY DASH HARNESS, (W/ OUT CYBERTECH JOYSTICK) AUXILIARY DASH HARNESS, (W/ CYBERTECH JOYSTICK) SWITCH SWITCH BOOT ROUND HD MACHINE SCREW, #10-24X3/8 FLAT WASHER, #10 AUXILIARY BOOM WIRING HARNESS, (cab-back), (See AUXILIARY ELECTRICAL HARNESSES for Breakdown) HOSE TAKE UP WELDMENT CABLE TAKE UP SUPPORT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 (SN 0160024648 through 0160037688) HEX NUT, 1/2-13 (SN 0160037689 to Present) HEAVY HEX JAM NUT, 1/2-13 (SN 0160024648 through 0160037688) HEAVY HEX JAM NUT, 1/2-13 (SN 0160037689 to Present) ADAPTER CORD CONNECTOR PLATE (SN 0160024648 through 0160037688) 6 CONTACT SOCKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 (SN 0160024648 through 0160037688) FLAT WASHER, 1/4 (SN 0160024648 through 0160037688) HEX NUT, 1/4-20 (SN 0160024648 through 0160037688) TUBE ASSY TUBE ASSY HEX HD CAPSCREW, 5/16-18X5/8, GR5 (SN 0160024648 through 0160037688) HEX HD CAPSCREW, 5/16-18X5/8, GR5 (SN 0160037689 to Present) LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX LOCKNUT, 1/4-20 (SN 0160024648 through 0160037688) STACK BOLT TUBE CLAMP COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 (SN 0160024648 through 0160037688) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 (SN 0160037689 to Present)
544D
REV F A L
91364001
SECTION 10 - ELECTRICAL ITEM 35 36 37 38 39
PART NUMBER 91043120 90207463 91203039 88551009
QTY 4 3 2 4 Ref
40 40 41 42 44 45
90027187 8584003 84719455 91361032 2220346 0641608
1 4 1 1 1 2
45 46 47 48 49 101 102 103 201
0641608 4761600 4711600 4711400 1001099812 91341021 91341022 77383410
4 2 2 2 1 2 1 2 Ref
91364001
DESCRIPTION CUSHION CLAMP CUSHION CLAMP CLAMP (SN 0160024648 through 0160037688) LOCKWASHER, 1/4 (SN 0160024648 through 0160037688) AUXILIARY BOOM WIRING HARNESS, (back-front), (See AUXILIARY ELECTRICAL HARNESSES for Breakdown) NYLON TIE (SN 0160024648 through 0160037688) NYLON TIE (SN 0160037689 to Present) HOSE ASSY DISCONNECT PLATE ADAPTER HEX HD CAPSCREW, 3/8-16X1 (SN 0160024648 through 0160037688) HEX HD CAPSCREW, 3/8-16X1 (SN 0160037689 to Present) LOCKWASHER, 3/8 FLAT WASHER, 3/8 (SN 0160037689 to Present) FLAT WASHER, 1/4 (SN 0160037689 to Present) COVER (SN 0160037689 to Present) JUMPER WIRE JUMPER WIRE RELAY CYBERTECH JOYSTICK, (See CONTROLS SECTION for Breakdown)
544D
REV
567
SECTION 10 - ELECTRICAL FIGURE 10-14. AUXILIARY ELECTRICAL HARNESSES (SN 0160024648 to Present)
568
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-14. AUXILIARY ELECTRICAL HARNESSES (SN 0160024648 to Present) ITEM 1 2 3 4
101 102 103
201 202 203
91364001
PART NUMBER 91143105 77363232 91143107 77363233 4460466 91363151
QTY 1 1 2 1 2 1
77363233 91143107 77363229 91363185
2 2 5 NLA
1001126834
1
91143107 77363232 70024058
1 1 1
DESCRIPTION CAB AUXILIARY WIRING HARNESS, (includes items 1 thru 4) CONNECTOR STRAIN RELIEF CONNECTOR SEALING PLUG BOOM AUXILIARY WIRING HARNESS, (cab-back), (includes items 101 thru 103) CONNECTOR STRAIN RELIEF CONTACTS BOOM AUXILIARY WIRING HARNESS, (back-front), (includes items 201 & 202), (no longer available to order, use 1001126834 for replacement or items below for service) BOOM AUXILIARY WIRING HARNESS, (back-front), (includes items 201 thru 203) RELIEF STRAIN CONNECTOR HOSE CONDUIT
544D
REV
569
SECTION 10 - ELECTRICAL FIGURE 10-15. COLD START (SN 0160035037 to Present, Excluding 0160035922)
570
544D
91364001
SECTION 10 - ELECTRICAL FIGURE 10-15. COLD START (SN 0160035037 to Present, Excluding 0160035922) ITEM 52 53 54 55 56 57 58 59 60 64 65
91364001
PART NUMBER 8307219 1001102112 7301448 7301524 7301525 8225122 8229260 8303545 1001095336 0641405 4761400
QTY 4 1 1 1 1 1 1 4 1 2 2
DESCRIPTION WASHER, M6 COLD START RELAY BRACKET GRID HEATER CABLE, FUSE TO RELAY GRID HEATER CABLE, BATTERY TO FUSE GRID HEATER CABLE, RELAY TO GRID HEATER RELAY, 12VDC FUSE HOLDER HEX HD CAPSCREW, M6X1X14 FUSE, 150A HEX HD CAPSCREW, 1/4-20X5/8 LOCKWASHER, 1/4
544D
REV
571
SECTION 11 - DECALS
SECTION 11 - DECALS
91364001
544D
573
SECTION 11 - DECALS FIGURE 11-1. FRAME DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
574
544D
91364001
SECTION 11 - DECALS
91364001
544D
575
SECTION 11 - DECALS FIGURE 11-1. FRAME DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
576
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 16
PART NUMBER 91143284 91143285 80603026 91143286 91143162 91083492 91143288 91143282 91143281 91143280 91163256 77333027 91143283 80603022 91343010 90553027 91363064 91363142
QTY 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1
17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
N.S.S. 91143287 90553028 91083318 91083317 91143292 91023006 91163212 91143182 91163087 88261017 91163184 91363012 91363013 91363016 91363023 91363072 91363046 91363042 91363053 91363149 91363189 91363070 91033089 91143202 91083314 91163028 91343016 91303047 91143120 91163130
1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1
DESCRIPTION WARNING DECAL INSTRUCTION DECAL CAUTION DECAL WARNING DECAL TEST PORT DECAL OIL WARNING DECAL HYDRAULIC DECAL WARNING DECAL WARNING DECAL WARNING DECAL INSTRUCTION DECAL MADE IN USA DECAL WARNING DECAL DANGER DECAL WARNING DECAL (SN 0355001 through 0455026) WARNING DECAL (SN 0455027 through 0160000973) SERVICE INSTRUCTION PLATE (SN 0355001 through 0355579) SERVICE INSTRUCTION PLATE (SN 0355580 through 0160000973) S/N AND ATTACHMENT PLATE WARNING DECAL (SN 0355001 through 0455026) WARNING DECAL (SN 0455027 through 0160000973) SWAY DECAL TILT DECAL DIPSTICK DECAL STABILIZER DECAL WARNING DECAL PARK BRAKE DECAL LOAD CHART BRACKET SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8 CAPACITY CHART COVER LOAD CHART INSTRUCTIONS LOAD CHART - CARRIAGES/WINCH LOAD CHART - TRUSS BOOM LOAD CHART - SLOPE PILER LOAD CHART - 180, SWING CARRIAGE LOAD CHART - 100, SWING CARRIAGE LOAD CHART - 6 FT MAST LOAD CHART - 6 FT SWING MAST LOAD CHART - 6 FT SWING MAST WITH 60 IN FORKS LOAD CHART - WORK PLATFORM HINGED CLAMP HORN DECAL INSTRUCTION DECAL TRACTION DECAL SHIFTER DECAL TURBOCHARGER DECAL BOOM OPERATION DECAL INSTRUMENT PANEL DECAL OIL LEVEL DECAL
544D
REV
91364001
SECTION 11 - DECALS ITEM K1
PART NUMBER 91165038
QTY 1
K2
91365041
1
K3
91365059
1
K4
91565088
1
91364001
DESCRIPTION DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0355001 through 0355579) DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0355580 through 0455026) DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0455027 through 0160000973) NES DECAL KIT
544D
REV
577
SECTION 11 - DECALS FIGURE 11-2. FRAME DECALS (SN 0160000976 through 0160003956, Excluding 0160003856)
578
544D
91364001
SECTION 11 - DECALS
91364001
544D
579
SECTION 11 - DECALS FIGURE 11-2. FRAME DECALS (SN 0160000976 through 0160003956, Excluding 0160003856) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42 43 K1
580
PART NUMBER 91143284 91143285 80603026 91143286 91143162 91083492 91143288 91143282 91143281 91143280 3251813 91143283 80603022 90553027 91363142 N.S.S. 90553028 91083318 91083317 91023006 91163212 91143182 91163087 88261017 91163184 91363012 91363013 91363016 91363023 91363072 91363046 91363042 91363053 91363149 91363189 91363070 91553063 91033089 91303047 91083314 91163028 91343016 91143120 91163130 91555007
QTY 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
DESCRIPTION WARNING DECAL INSTRUCTION DECAL CAUTION DECAL WARNING DECAL TEST PORT DECAL OIL WARNING DECAL HYDRAULIC DECAL WARNING DECAL WARNING DECAL WARNING DECAL MADE IN USA DECAL WARNING DECAL DANGER DECAL WARNING DECAL SERVICE INSTRUCTION PLATE S/N AND ATTACHMENT PLATE WARNING DECAL SWAY DECAL TILT DECAL STABILIZER DECAL WARNING DECAL PARK BRAKE DECAL LOAD CHART BRACKET SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8 CAPACITY CHART COVER LOAD CHART INSTRUCTIONS LOAD CHART - CARRIAGES/WINCH LOAD CHART - TRUSS BOOM LOAD CHART - SLOPE PILER LOAD CHART - 180, SWING CARRIAGE LOAD CHART - 100, SWING CARRIAGE LOAD CHART - 6 FT MAST LOAD CHART - 6 FT SWING MAST LOAD CHART - 6 FT SWING MAST WITH 60 IN FORKS LOAD CHART - WORK PLATFORM HINGED CLAMP (Prior to SN 0160002440) VELCRO STRAP (SN 0160002440 through 0160003856) HORN DECAL BOOM OPERATION DECAL TRACTION DECAL SHIFTER DECAL TURBOCHARGER DECAL INSTRUMENT PANEL DECAL OIL LEVEL DECAL DECAL KIT, (includes all items except 16 & 23 thru 36 on FRAME DECALS and all items except 1 thru 4 & 10 on BOOM DECALS)
544D
REV
A
91364001
SECTION 11 - DECALS FIGURE 11-3. FRAME DECALS (SN 0160003969 to Present, Including 0160003856)
582
544D
91364001
SECTION 11 - DECALS
91364001
544D
583
SECTION 11 - DECALS FIGURE 11-3. FRAME DECALS (SN 0160003969 to Present, Including 0160003856)
584
ITEM 1 2 3 4 5 6 7 8 9
PART NUMBER 3251813 91143283 91143285 91143284 91143281 91143282 80603026 91143286 91083492
QTY 1 1 1 1 1 3 1 1 1
10
91143288
1
11 12 13 14 15 16 17 18 19 20 21 22 23 27 28 29 30 31 34 35 36 37 38 40 41 42 42 42 42 42 42 42 42 42 42 42 42 42
91143162 1704885 1706194 91303047 91143120 91163130 80603022 90553027 91363142 91363128 90553028 91083318 91083317 91343016 91163028 91083314 91163212 91143182 91033089 91553063 91163087 88261017 N.S.S. 91023006 91363140 1001102721 91163184 91363012 91363013 91363016 91363023 91553075 91363046 91363042 91363053 91363149 91363189 1001106008
1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION MADE IN USA DECAL WARNING DECAL INSTRUCTIONAL DECAL WARNING DECAL WARNING DECAL WARNING DECAL CAUTION DECAL WARNING DECAL OIL WARNING DECAL (SN 0160003969 through 0160034720, Including 0160035922) HYDRAULIC DECAL (SN 0160003969 through 0160034720, Including 0160035922) TEST PORT DECAL WEBSITE DECAL 544D DECAL (SN 0160006435 to Present) BOOM OPERATOR DECAL INSTRUMENT PANEL DECAL OIL LEVEL DECAL DANGER DECAL WARNING DECAL SERVICE INSTRUCTION PLATE NON SKID FLOOR DECAL WARNING DECAL SWAY DECAL TILT DECAL TURBOCHARGER DECAL SHIFTER DECAL TRACTION DECAL WARNING DECAL PARK BRAKE DECAL HORN DECAL VELCRO STRAP LOAD CHART BRACKET SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8 S/N PLATE STABILIZER DECAL NON SKID FLOOR DECAL LOAD CHART KIT, (includes all items) (Prior to SN 0160037689) CAPACITY CHART COVER LOAD CHART INSTRUCTIONS CAPACITY CHART, CARRIAGE AND WINCH CAPACITY CHART, 10 FT TRUSS BOOM CAPACITY CHART, SLOPE PILER CAPACITY CHART, 180, SWING CARRIAGE CAPACITY CHART, 100, DRYWALL/SWING CARRIAGE CAPACITY CHART, 6 FT MAST CAPACITY CHART, 100, SWING MAST CAPACITY CHART, 100, SWING MAST WITH 60 IN FORKS CAPACITY CHART, PERSONNEL PLATFORM LOAD CHART BOOKLET, (includes all items) (SN 0160037689 to
544D
REV
2
4
91364001
SECTION 11 - DECALS ITEM
PART NUMBER
QTY
42 42 42 42 42 42 42
1001106040 1001106065 1001106090 1001106115 1001106140 1001106165 1001110408
1 1 1 1 1 1 1
42 42 42 42 42 43
1001106194 1001106229 1001106299 1001106186 1001111252 1706300
1 1 1 1 1 1
44 K1
91143280 91555007
1 1
K2 K3 K4 K5 K6 K7 K8 K9 K10
91365056 91365055 91555026 91555027 91365051 91365074 91555029 91555028 1001094648
1 1 1 1 1 1 1 1 1
91364001
DESCRIPTION Present) CAPACITY CHART, STD CARRIAGE CAPACITY CHART, TILT CARRIAGE CAPACITY CHART, SWING CARRIAGE CAPACITY CHART, 102 IN BUCKET CAPACITY CHART, 15 FT TRUSS BOOM CAPACITY CHART, PERSONNEL PLATFORM LOAD CHART BOOKLET, (includes following five items) (SN 0160037964 to Present) GRAPPLE BUCKET TRUSS BOOM WITH WINCH VERTICAL MAST SWING CARRIAGE VERTICAL MAST WITH SIDE TILT ELECTRIC ETHER DECAL (SN 0160035037 to Present, Excluding 0160035922) WARNING DECAL (SN 0160003969 through 0160027141) DECAL KIT, (includes items 1 thru 19, 21 thru 23, 27 thru 31, 34, 40 plus items 2, 6 thru 9, 21 & 91553072 on BOOM DECALS) 544D-10 DECAL KIT, (Spanish) 544D-10 DECAL KIT, (Portuguese) NATIONS RENT DECAL KIT NES RENTALS DECAL KIT SUNBELT RENTALS DECAL KIT UNITED RENTALS DECAL KIT CORPORATE LOGOS DECAL KIT H AND E RENTALS DECAL KIT RSC DECAL KIT
544D
REV
3
E
585
SECTION 11 - DECALS FIGURE 11-4. BOOM DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160012544)
586
544D
91364001
SECTION 11 - DECALS FIGURE 11-4. BOOM DECALS (SN 0355001 through 0455362, SN 0160000192 through 0160012544) ITEM 1 2 3 4 5 6 7 7 8 9 10 10 11 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 K1
PART NUMBER 90200445 90200688 90026491 91333036 91003031 80603037 91343010 90553026 91143282 91143290 91123037 91123038 91163228 91163229 1706194 91163085 91163086 91163083 91163084 91163081 91163082 91163079 91163080 91163077 91163078 91123044 91123045 91003020 91043136 91123042 91123043 91003018 91043135 91003016 91043134 91165038
QTY 1 1 1 1 1 7 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
K2
91365041
1
K3
91365059
1
K4
91555007
1
91364001
DESCRIPTION PENDULUM BEARING SHOULDER BOLT, 1/4-20 SPECIAL WASHER BOOM ANGLE DECAL HOLE WARNING DECAL WARNING DECAL (SN 0355001 through 0455026) WARNING DECAL (SN 0455027 through 0160012544) WARNING DECAL WARNING DECAL GRADALL DECAL, (std), (not supplied with decal kit) GRADALL DECAL, (opt), (not supplied with decal kit) 544D-10 DECAL, (std) (Prior to SN 0160006435) 544D-10 DECAL, (opt) (Prior to SN 0160006435) 544D DECAL (SN 0160006435 through 0160012544) "10" DECAL, (std) "10" DECAL, (opt) "9" DECAL, (std) "9" DECAL, (opt) "8" DECAL, (std) "8" DECAL, (opt) "7" DECAL, (std) "7" DECAL, (opt) "6" DECAL, (std) "6" DECAL, (opt) "5" DECAL, (std) "5" DECAL, (opt) "4" DECAL, (std) "4" DECAL, (opt) "3" DECAL, (std) "3" DECAL, (opt) "2" DECAL, (std) "2" DECAL, (opt) "1" DECAL, (std) "1" DECAL, (opt) DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0355001 through 0355579) DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0355580 through 0455026) DECAL KIT, (includes all items except 11, 17 & 25 thru 37 on FRAME DECALS and all items except 1 thru 4 on BOOM DECALS) (SN 0455027 through 0160000973) DECAL KIT, (includes all items except 16 & 23 thru 36 on FRAME DECALS and all items except 1 thru 4 & 10 on BOOM DECALS) (SN 0160000976 through 0160012544)
544D
REV
A
587
SECTION 11 - DECALS FIGURE 11-5. BOOM DECALS (SN 0160012602 to Present, Including 0160012298)
588
544D
91364001
SECTION 11 - DECALS FIGURE 11-5. BOOM DECALS (SN 0160012602 to Present, Including 0160012298) ITEM 1 2 3
PART NUMBER 1706184 4105262 7075611
QTY 2 1 1
3 4
1001098769 8305647
1 1
4 5
8305645 8307113
1 3
5 6 7 8 9 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 22 23 K1
4711700 1706101 91143290 80603037 90553026 91143282 91003016 91043134 91003018 91043135 91123042 91123043 91003020 91043136 91123044 91123045 91163077 91163078 91163079 91163080 91163081 91163082 91163083 91163084 91163085 91163086 1706100 1001096404 1001106733 91555007
1 2 1 7 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
K2 K3
91553072 91365051
1 1
91364001
DESCRIPTION 12 IN GRADALL DECAL, WHITE, (no longer supplied with decal kit) BOOM ANGLE DECAL, WHITE PENDULUM (SN 0160003969 through 0160034720, Including 0160035922) PENDULUM (SN 0160035037 to Present, Excluding 0160035922) NUT (SN 0160003969 through 0160034720, Including 0160035922) NUT (SN 0160035037 to Present, Excluding 0160035922) WASHER (SN 0160003969 through 0160034720, Including 0160035922) WASHER (SN 0160035037 to Present, Excluding 0160035922) 7 IN JLG DECAL WARNING DECAL WARNING DECAL WARNING DECAL WARNING DECAL "1" DECAL, WHITE, (std) "1" DECAL, BLACK, (opt) "2" DECAL, WHITE, (std) "2" DECAL, BLACK, (opt) "3" DECAL, WHITE, (std) "3" DECAL, BLACK, (opt) "4" DECAL, WHITE, (std) "4" DECAL, BLACK, (opt) "5" DECAL, WHITE, (std) "5" DECAL, BLACK, (opt) “6” DECAL, WHITE, (std) “6” DECAL, BLACK, (opt) "7" DECAL, WHITE, (std) "7" DECAL, BLACK, (opt) "8" DECAL, WHITE, (std) "8" DECAL, BLACK, (opt) "9" DECAL, WHITE, (std) "9" DECAL, BLACK, (opt) "10" DECAL, WHITE, (std) "10" DECAL, BLACK, (opt) GOOSENECK DECAL, 10 SPACER (SN 0160035037 to Present, Excluding 0160035922) JLG DECAL DECAL KIT, (includes items 1 thru 19, 21 thru 23, 27 thru 31, 34 & 40 on FRAME DECALS plus items 2, 6 thru 10, 21 & 91553072 on BOOM DECALS) BOOM NUMBERS DECAL KIT, (white), (includes items 11 thru 20) SUNBELT RENTALS DECAL KIT
544D
REV
E
589
SECTION 12 - OPTIONS
SECTION 12 - OPTIONS
91364001
544D
591
SECTION 12 - OPTIONS FIGURE 12-1. HYDRAULIC RESERVOIR HEATER INSTALLATION
592
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-1. HYDRAULIC RESERVOIR HEATER INSTALLATION ITEM 1 2
91364001
PART NUMBER 91085073 91083574 91083430
QTY 1 1 1
DESCRIPTION HYDRAULIC RESERVOIR HEATER, (includes all items) HEATING BLANKET PLUG
544D
REV
593
SECTION 12 - OPTIONS FIGURE 12-2. WINCH INSTALLATION
594
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
595
SECTION 12 - OPTIONS FIGURE 12-2. WINCH INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 34 35 36 36 37 38 39 40 41
596
PART NUMBER 91165011 91083535 90027187 84716148 84718046 90207882 90201443 90028990 91363079 88201070 90027471 88501008 84719474 84718959 91083217 90207463 2230025 91163064 77133389 77133139 77133390 84719455 2220386 84718427 91121134 91123054 91166072 91141194 88501108 91033161 2220624 8765204 2220342 88661113 2220659 91163139 91403413 91043125 91163138 91403414 91043126 91121159 91163063 84718164 2220383
QTY Ref 1 5 1 1 1 1 1 1 4 8 5 1 1 3 5 3 1 3 3 3 1 1 1 1 1 1 1 1 2 2 4 1 2 2 1 1 1 1 1 1 1 1 1 1
DESCRIPTION WINCH INSTALLATION, (includes all items except item 40) CAUTION DECAL TIE WRAP, (locate as required) HOSE ASSY HOSE ASSY CABLE HOOK AND BALL WIRE ROPE CLIP WINCH HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 HARDENED WASHER, 1/2 HEX NUT, 1/2-13 HOSE ASSY HOSE ASSY CUSHION CLAMP CUSHION CLAMP BULKHEAD UNION, 3/4-16X1/2 TUBE TUBE ASSY STACK BOLT TUBE CLAMP SAFETY CLIP HOSE ASSY ELBOW, 90, (swivel nut) HOSE ASSY SPRING RETAINER COMPRESSION SPRING HOSE TAKE-UP WELDMENT WINCH MOUNTING PLATE HEAVY HEX JAM NUT, 1/2-13 FLOW REGULATOR ADAPTER ELBOW, 90, (swivel nut) MALE ADAPTER, 1/4X1/2 TUBE ELBOW, 90 (Prior to SN 0160030009) ELBOW, 90 (SN 0160030009 to Present) FEMALE COUPLER (Prior to SN 0160030009) ADAPTER (SN 0160030009 to Present) DUST PLUG MALE COUPLER (Prior to SN 0160030009) ADAPTER (SN 0160030009 to Present) DUST CAP STOWAGE BRACKET TUBE ASSY HOSE ASSY TEE FITTING
544D
REV M
91364001
SECTION 12 - OPTIONS FIGURE 12-3. STOP LIGHT INSTALLATION
598
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
599
SECTION 12 - OPTIONS FIGURE 12-3. STOP LIGHT INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
600
PART NUMBER 91125055 91141197 91143117 91141256 91141257 91141259 91143108 77363268 91121145 91121146 91123065 88201108 88561115 88551016 80963058 91141364 91143210 80963062 4460475 80963066 80963070
QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 5 5 2
DESCRIPTION STOP LIGHT INSTALLATION, (includes all items) MOUNTING TAB STOPLIGHT SWITCH JUMPER WIRE JUMPER WIRE JUMPER WIRE FUSE HOLDER 15 AMP FUSE TAIL LIGHT HOUSING TAIL LIGHT BRACKET STOP/TAIL/TURN/BACK-UP LAMP HEX HD CAPSCREW, 3/4-10X1 1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 WEATHER PACK SHROUD JUMPER WIRE TAIL LIGHT HARNESS JUMPER WIRE, (shown for Ref only, see item 4) WEATHER PACK SHROUD MALE PIN TERMINAL CABLE SEAL CAVITY PLUG
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-4. SWING CYLINDER
602
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-4. SWING CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 K1
91364001
PART NUMBER 90453034 91144125 91034157 91144038 Kit Kit Kit 91554034 Kit 91034435 91034436 Kit Kit Kit 91124096 91144040 Kit 91124087 Kit 91144006
QTY 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION SWING CYLINDER, (includes all items) GREASE FITTING BUSHING LOCKNUT PISTON SEAL O-RING WEAR RING PISTON ASSY O-RING BARREL PISTON ROD BACK-UP RING U-CUP STEP SEAL SELF-TAPPING SCREW CYLINDER HEAD WIPER BUSHING O-RING SEAL KIT, (includes items 4 thru 6, 8, 11 thru 13, 16 & 18)
544D
REV C
603
SECTION 12 - OPTIONS FIGURE 12-5. TRUSS BOOM WINCH (Prior to SN 0160037689)
604
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-5. TRUSS BOOM WINCH (Prior to SN 0160037689) ITEM
PART NUMBER 90453050
QTY Ref
1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
91404388 91404409 88201035 88551011 91404394 N.S.S. 91404412 N.S.S. 91404418 91404383 91404419 91404396 91404416 91404421 91404408 91404420 N.S.S. 88201037 88551011 90208187 90208181 N.S.S. 91404392 90208148 N.S.S. 91404411 91404386 90208143 N.S.S. 88551011 88201036 91404395 88501008 N.S.S. 91404389 91404413 N.S.S. Kit Kit Kit Kit Kit Kit Kit Kit Kit 88501006 Kit
1 1 6 6 2 1 1 1 1 1 1 2 2 2 2 2 1 12 8 AR 1 1 6 1 1 2 1 1 1 1 1 4 4 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1
91364001
DESCRIPTION TRUSS BOOM WINCH, (includes all items on this page and on WINCH MOTOR) GEAR CASE COVER GEAR CASE GASKET HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 BUSHING WORM GEAR BUSHING OIL FILL PLUG OIL LEVEL PLUG GEAR CASE OIL DRAIN PLUG COLLAR BEARING OIL SEAL BEARING HUB GASKET BEARING HUB MOTOR MOUNT ADAPTER HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 LOCKWASHER, 3/8 COUPLER SPACER COUPLER WINCH SHAFT LOCK SEAT BUSHING CABLE DRUM SHAFT KEY CABLE DRUM SHAFT, 5 IN LOCK SET, 8 IN WASHER CABLE DRUM, 5 IN LOCK SET, 5 IN WIRE ROPE LOCK LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 STUD BOLT, 1/2-13X1-1/2 HEX NUT, 1/2-13 WORM WORM SHAFT, (includes item 33) WORM SHAFT KEY WORM SHAFT KEY BRAKE LINING LOCK RING, (V.C. type) SEAL BRAKE HOUSING ROLLER BRAKE DRUM HOUSING SPRING SET BRAKE DRUM BRAKE PLATE HEX NUT, 3/8-16 BRAKE PLATE
544D
REV B
605
SECTION 12 - OPTIONS ITEM 48 49 50 51 52 53 54 55 56 K1
606
PART NUMBER Kit Kit Kit Kit Kit Kit Kit Kit 88671001 70020227
QTY 2 1 1 1 1 1 1 1 1 1
DESCRIPTION BRAKE PLATE FIXING PLATE ADJUSTING BOLT SPRING BRAKE COVER GASKET O-RING ADJUSTING NUT BRAKE DRUM STRAIGHT LUBE FITTING, 1/8 BRAKE KIT, (includes items 37 thru 45 & 47 thru 55)
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-6. LH SWAY ASSEMBLY (Prior to SN 0160024648)
608
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-6. LH SWAY ASSEMBLY (Prior to SN 0160024648) ITEM 1 2 3 4 5 6 7 8 9
91364001
PART NUMBER 91145079 91335014 91123062 91143371 91301020 91303019 91146119 91363043 88201012 88521304
QTY 1 1 1 1 1 1 1 1 3 3
DESCRIPTION LH SWAY ASSY, (includes all items) REMOTE VALVE CONTROL ASSY, (includes items 5 thru 9) CABLE ADAPTER BONNET GUIDE PLATE SPACER REMOTE VALVE CONTROL LEVER BRACKET CONTROL CABLE HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 HEX LOCKNUT, 1/4-20
544D
REV
609
SECTION 12 - OPTIONS FIGURE 12-7. AUXILIARY HYDRAULIC FIELD KIT (Prior to SN 0160024648)
610
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
611
SECTION 12 - OPTIONS FIGURE 12-7. AUXILIARY HYDRAULIC FIELD KIT (Prior to SN 0160024648)
612
ITEM
PART NUMBER 91365022 91345010
QTY Ref 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84718959 84719455 3423301 91143024 88661085 91041451 91363203 91163059 91163060 91163061 91163062 84718637 84718943 91163138 91403414 91163139 91403413 91043125 91043126 88671001 88712304 91083335 91083217 88261030 88521306 88561109 90027187 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 91303019 91366007
2 8 2 2 2 2 2 2 2 2 1 1 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 6 8 8 4 4 1 3 3 1 1 2 2 2 15 AR 1 1
DESCRIPTION AUX HYDRAULICS FIELD KIT, (includes all items) REMOTE VALVE CONTROL ASSY, (includes items 43 thru 46 & 49) HOSE ASSY CUSHION CLAMP HOSE TAKE UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 BULKHEAD FITTING, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE BULKHEAD FITTING THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY MALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) FEMALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) DUST PLUG DUST CAP STRAIGHT LUBE FITTING, 1/8 PIPE BUSHING, (Prior to SN 2005283-01) STRAIGHT THREAD ADAPTER, (SN 2005283-01 to Present) TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 FLAT WASHER, 3/8 TIE WRAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 UNION MEGAPLEX GREASE REMOTE VALVE CONTROL LEVER BRACKET
544D
REV I A
91364001
SECTION 12 - OPTIONS ITEM 45 46 47 48 49 50 51 52 52 53 54 55 56 57 58 59
91364001
PART NUMBER 88201012 88521304 8765204 88211044 91363043 91123062 91363045 2220375 88591207 90207463 84718685 84718686 91163096 91163097 90027187 2220471
QTY 3 3 1 2 1 1 1 2 2 2 1 1 1 1 2 1
DESCRIPTION HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 HEX LOCKNUT, 1/4-20 ELBOW, 90, (swivel nut) SOCKET HD CAPSCREW, 1/4-20X1-1/2 CONTROL CABLE CABLE ADAPTER BONNET GUIDE PLATE CONNECTOR, (includes o-ring) O-RING CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY NYLON TIE ELBOW, 90
544D
REV
613
SECTION 12 - OPTIONS FIGURE 12-8. AUXILIARY HYDRAULICS AND SWAY ASSEMBLY (Prior to SN 0160024648)
614
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
615
SECTION 12 - OPTIONS FIGURE 12-8. AUXILIARY HYDRAULICS AND SWAY ASSEMBLY (Prior to SN 0160024648) ITEM
1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 43 43 44
616
PART NUMBER 91165035 1001100466
QTY 1 1
1001106839 91083107 91084282 91084359 91366008 11002410 88501404 8765204 88211044 91363043 91123062 88551009 91365020 90207463 84718685 84718686 91163096 91163097 90027187 91363044 91301020 84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84718959 84719455 3423301 91143024 88661085 91041451 91363203 91163059 91163060 91163061 91163062 84718637 84718943 91163138 91403414 91163139 91403413 91043125
1 1 1 1 1 3 3 1 4 2 2 3 1 2 1 1 1 1 2 1 1 2 8 2 2 2 2 2 2 2 2 1 1 6 2 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION AUX HYDRAULICS AND SWAY ASSY, (includes all items) AUX HYDRAULICS ASSY, (See HYDRAULIC CIRCUITS SECTION for Breakdown) AUX HYDRAULICS INSTALLATION REMOTE VALVE CONTROL KNOB BOOT LEVER BRACKET HEX HD CAPSCREW, 1/4-28X4-1/2 HEX NUT, 1/4-28 ELBOW, 90, (swivel nut) SOCKET HD CAPSCREW, 1/4-20X1-1/2 CONTROL CABLE CABLE ADAPTER BONNET LOCKWASHER, 1/4 MAIN CONTROL VALVE ASSY CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY NYLON TIE GUIDE PLATE SPACER HOSE ASSY CUSHION CLAMP HOSE TAKE UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 BULKHEAD FITTING, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE BULKHEAD FITTING THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY MALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) FEMALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) DUST PLUG
544D
REV P B A
91364001
SECTION 12 - OPTIONS ITEM 45 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
91364001
PART NUMBER 91043126 88712304 91083335 91083217 88261030 88521306 88561109 90027187 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 88671001
QTY 1 2 2 6 8 8 4 4 1 3 3 1 1 AR AR AR 15 AR 1
DESCRIPTION DUST CAP PIPE BUSHING, (Prior to SN 2005283-01) STRAIGHT THREAD ADAPTER, (SN 2005283-01 to Present) TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 FLAT WASHER, 3/8 TIE WRAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 UNION MEGAPLEX GREASE STRAIGHT LUBE FITTING, 1/8
544D
REV
617
SECTION 12 - OPTIONS FIGURE 12-9. AUXILIARY ELECTRICS ASSEMBLY (Prior to SN 0160024648)
618
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
619
SECTION 12 - OPTIONS FIGURE 12-9. AUXILIARY ELECTRICS ASSEMBLY (Prior to SN 0160024648)
620
ITEM
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
91363151 91366015 91126032 91123054 91121134 88501008 88501108 91163100 91143141 91361025 90207661 88201003 88561107 88501004 91363068 91163066 88201017 88551010 88201005 88521304 77133389 77133136 77133137 88201023 91043120 90207463 91203039 88551009 91363185
29 29 29 29 29 29 30 31 32 33 34 35 36 37 38 39 39
91143137 77363232 1001126834 91143137 77363232 70024058 90027187 88661014 91361032 84719455 88201035 88551011 91123155 90027187 91143105 91123154
QTY Ref 1 1 1 1 1 1 1 2 3 1 1 2 2 2 1 1 2 2 2 2 3 3 3 3 4 3 2 4 NLA
1 1 1 1 1 1 1 1 1 1 2 2 1 14 1 1 Ref
DESCRIPTION AUX ELECTRICS ASSY, (includes all items) AUX BOOM WIRING HARNESS HOSE TAKE UP WELDMENT CABLE TAKE UP SUPPORT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 HEAVY HEX JAM NUT, 1/2-13 STRAIGHT THREAD BULKHEAD FITTING CORD CONNECTOR PLATE 6 CONTACT SOCKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 FLAT WASHER, 1/4 HEX NUT, 1/4-20 TUBE ASSY TUBE ASSY HEX HD CAPSCREW, 5/16-18X5/8, GR5 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX LOCKNUT STACK BOLT TUBE CLAMP COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 CUSHION CLAMP CUSHION CLAMP CLAMP LOCKWASHER, 1/4 BOOM AUXILIARY WIRING HARNESS, (back-front), (no longer available to order, use 1001126834 for replacement or items below for service) STRAIN RELIEF CONNECTOR BOOM AUXILIARY WIRING HARNESS, (back-front) STRAIN RELIEF CONNECTOR HOSE CONDUIT TIE WRAP ADAPTER DISCONNECT PLATE HOSE ASSY HEX HD CAPSCREW, 3/8-16X1 LOCKWASHER, 3/8 DECAL NYLON TIE AUX WIRING HARNESS AUX DASH HARNESS AUX WIRING HARNESS, (See AUXILIARY ELECTRICS ASSEMBLY for Breakdown)
544D
REV
91364001
SECTION 12 - OPTIONS ITEM 40 41 42 43
91364001
PART NUMBER 88561105 77163204 77383470 88301088
QTY 2 2 2 2
DESCRIPTION FLAT WASHER, #10 SWITCH SWITCH BOOT ROUND HD MACHINE SCREW, #10-24X3/8
544D
REV
621
SECTION 12 - OPTIONS FIGURE 12-10. OVERHEAD WINDOW
622
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-10. OVERHEAD WINDOW ITEM
91364001
PART NUMBER 91363019
QTY 1
DESCRIPTION
REV
OVERHEAD WINDOW
544D
623
SECTION 12 - OPTIONS FIGURE 12-11. TILT ON JOYSTICK INSTALLATION
624
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
625
SECTION 12 - OPTIONS FIGURE 12-11. TILT ON JOYSTICK INSTALLATION ITEM
1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 17 18 19 20 21 22 23 24 25 25 26 27
626
PART NUMBER 91365024
QTY Ref
91365005
Ref
2220635 84717306 2220606 88591204 91303041 4460476 4460475 91143187 90207719 84717893 91083490 91301020 91033483 91085071 2220473 88591204 91303038 80934037 88561107 88662084 88591204 88201012 88551009 88501004 84717537 91141331 91143146 91033487 2220371 88591204 84718847 91143147
1 1 1 1 1 1 3 3 2 1 1 1 1 1 2 2 1 1 2 1 1 2 2 2 1 1 1 2 2 2 1 1
DESCRIPTION JOYSTICK FIELD KIT, (includes all items) (Prior to SN 0160024648) TILT ON JOYSTICK INSTALLATION, (if equipped), (includes all items) (SN 0160024648 to Present) SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY RUN TEE, (includes o-ring) O-RING BOOM CONTROL DECAL WEATHER PACK SHROUD W.P. MALE PIN TERMINAL W.P. CABLE SEAL GREEN JUMPER WIRE HOSE ASSY JOYSTICK HARNESS SPACER HYD VALVE POSITIONER KIT MODIFIED CONNECTOR ELBOW, 90, (includes o-ring) O-RING SOLENOID VALVE, (includes coil) COIL FLAT WASHER, 1/4 ELBOW, 45, (includes o-ring) O-RING HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 HOSE ASSY SPACER ORIFICE PLATE, (0.109) CHECK VALVE PLATE CONNECTOR, (includes o-ring) O-RING HOSE ASSY ORIFICE PLATE, (0.095)
544D
REV
B
91364001
SECTION 12 - OPTIONS FIGURE 12-12. WINCH MOTOR
628
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-12. WINCH MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 K1
91364001
PART NUMBER 90207879 83201057 7005874 N.S.S. Kit N.S.S. 7005845 7005811 N.S.S. 7005842 90208211 Kit 88201066 90208212
QTY 1 4 1 1 3 1 1 1 1 1 1 1 2 1
DESCRIPTION WINCH MOTOR, (includes all items) HEX HD CAPSCREW, 3/8-16X2, GR8 END COVER PIN SEAL ROLLER-STATOR ASSY WEAR PLATE DRIVE LINK SHAFT THRUST BEARING FRONT HOUSING SHAFT SEAL HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 SHAFT SEAL KIT (includes items 4 & 11)
544D
REV C
629
SECTION 12 - OPTIONS FIGURE 12-13. ENGINE BLOCK HEATER (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
630
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-13. ENGINE BLOCK HEATER (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM
91364001
PART NUMBER 91043353
QTY 1
DESCRIPTION
REV
BLOCK HEATER
544D
631
SECTION 12 - OPTIONS FIGURE 12-14. ENGINE BLOCK HEATER (SN 0160000976 to Present)
632
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-14. ENGINE BLOCK HEATER (SN 0160000976 to Present) ITEM 1
91364001
PART NUMBER 80375012 80373088
QTY 1 1
DESCRIPTION BLOCK HEATER INSTALLATION, (includes item 1) BLOCK HEATER
544D
REV
633
SECTION 12 - OPTIONS FIGURE 12-15. SWAY CYLINDER
634
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-15. SWAY CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K1
91364001
PART NUMBER 91083471 91064016 91144128 91124083 91144017 91034156 Kit Kit Kit Kit 91124084 Kit Kit 91124085 Kit Kit Kit 91124086 91084308
QTY 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION SWAY CYLINDER ASSY, (includes all items) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X0.375 LOCKNUT, (lubricate and torque to 350-400 lb-ft) WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER ROD ASSY SEAL KIT, (includes items 6 thru 9, 11, 12 & 14 thru 16)
544D
REV D
635
SECTION 12 - OPTIONS FIGURE 12-16. DUAL P.O. CHECK VALVE
636
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-16. DUAL P.O. CHECK VALVE ITEM 1 2 3 4 5 K1
91364001
PART NUMBER 91083262 N.S.S. 77133248 91084227 91084228 88591009 91044002
QTY 1 1 2 2 2 2 1
DESCRIPTION DUAL P.O. CHECK VALVE ASSY, (includes all items) BODY CHECK VALVE O-RING O-RING O-RING SEAL KIT, (includes items 3 & 4)
544D
REV B
637
SECTION 12 - OPTIONS FIGURE 12-17. SWING VALVE KIT
638
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-17. SWING VALVE KIT ITEM 1 2 3 4 5 6 7 8 9 10 11 101
91364001
PART NUMBER 2915037 91564003
90554056
90554070 70022048 70022049 70022047 70020383
QTY 2 1 Ref Ref 1 Ref Ref 2 Ref 1 1 1 1
DESCRIPTION SWING VALVE KIT, (includes items 1 thru 11) VALVE, (includes item 101) HEX HD CAPSCREW, 5/16-18X1, GR8 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 HEX NUT, 3/4 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1, GR8 HEX HD CAPSCREW, 5/16-18X3, GR8 LOCKWASHER, 1/4 MOUNTING PLATE MOUNTING PLATE MOUNTING PLATE VALVE, (includes o-rings and mounting hardware)
544D
REV A
639
SECTION 12 - OPTIONS FIGURE 12-18. SWING VALVE KIT
640
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-18. SWING VALVE KIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 K1
91364001
PART NUMBER 90553023 90554015 N.S.S. N.S.S. N.S.S. N.S.S. 88211034 90553014 N.S.S. 90554004 N.S.S. 2220466 88591202 N.S.S. N.S.S. 90554002
QTY 2 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1
DESCRIPTION SWING VALVE ASSY, (includes all items) CHECK VALVE ASSY, (includes items 3 thru 5) RETAINER SPRING BALL AND SPRING GUIDE ASSY CAGE SOCKET HD CAPSCREW, #10-24X1-1/2, GR8 PILOT VALVE, (includes items 10 & 14) VALVE BODY COUNTERBALANCE VALVE ASSY CARTRIDGE ELBOW, 90, (includes item 12) O-RING ORIFICE PISTON SWING VALVE SEAL KIT, (contains enough seals needed to service one swing valve assembly)
544D
REV
641
SECTION 12 - OPTIONS FIGURE 12-19. LH TILT/SWAY ASSEMBLY (Prior to SN 0160024648)
642
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-19. LH TILT/SWAY ASSEMBLY (Prior to SN 0160024648) ITEM 1 2 3 4 5 6 6 6 7 8 9 10
91364001
PART NUMBER 91365002 91335013 91366008 11002410 88501404 88551009 91083107 91084282 91084359 91363043 91123062 91363041 88211044
QTY 1 1 1 3 3 3 1 1 1 2 2 1 4
DESCRIPTION LH TILT/SWAY ASSY, (includes all items) REMOTE VALVE CONTROL ASSY, (includes items 2 thru 7) LEVER BRACKET HEX HD CAPSCREW, 1/4-28X4-1/2 HEX JAM NUT, 1/4-28 LOCKWASHER, 1/4 REMOTE VALVE CONTROL KNOB BOOT CONTROL CABLE CABLE ADAPTER BONNET TILT/SWAY GUIDE PLATE SOCKET HD CAPSCREW, 1/4-20X1-1/2, GR8
544D
REV F B
643
SECTION 12 - OPTIONS FIGURE 12-20. LH TILT ASSEMBLY (Prior to SN 0160024648)
644
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-20. LH TILT ASSEMBLY (Prior to SN 0160024648) ITEM 1 2 3 4 5 6 7 8 9
91364001
PART NUMBER 91365001 91303019 91366007 88201012 88521304 88211044 91301020 91363043 91123062 91363040
QTY 1 1 1 3 3 2 1 1 1 1
DESCRIPTION LH TILT ASSY, (includes all items) REMOTE VALVE CONTROL LEVER BRACKET HEX HD CAPSCREW, 1/4-20X2-3/4, GR5 HEX LOCKNUT, 1/4-20 SOCKET HD CAPSCREW, 1/4-20X1-1/2, GR8 SPACER CONTROL CABLE CABLE ADAPTER BONNET TILT GUIDE PLATE
544D
REV E
645
SECTION 12 - OPTIONS FIGURE 12-21. ETHER START (SN 0355001 through 0355069)
646
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-21. ETHER START (SN 0355001 through 0355069) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
91364001
PART NUMBER 91365007 91143362 86983202 91161283 88201005 88551009 88501004 90206198 14402248 77143006 77163117 91143163 83191038 77383470 91143202 80963058 80963057 4460475 80963068 80963065 86621230 91123176
QTY 1 1 1 1 2 2 2 15 in AR 4 1 1 1 1 1 1 1 2 2 4 2 1
DESCRIPTION ETHER START, (includes all items) QUICK START KIT WIRE CONNECTOR MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 TRIM-LOCK 3M ADHESIVE WHIZ-LOCKNUT, 5/16-18 RUBBER GROMMET TOGGLE SWITCH, SPST HEX HD CAPSCREW, M10X1.5X20 BOOT INSTRUCTION DECAL 2-WAY SHROUD CONNECTOR 2-WAY TOWER CONNECTOR MALE PIN TERMINAL FEMALE PIN TERMINAL CABLE SEAL SUPPORT CLAMP START AID DECAL
544D
REV
647
SECTION 12 - OPTIONS FIGURE 12-22. WORK LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298)
648
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
649
SECTION 12 - OPTIONS
650
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-22. WORK LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012366, Excluding 0160012298) ITEM
PART NUMBER 91365003
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 31 32 33 34 35 36 37 38 39 40
90027214 86883260 80963050 91361001 90027319 91361002 80963055 80963056 80963068 4460475 80963066 91363008 91033425 91033380 24861167 91361003 88321022 90029955 89981036 88501610 77383410 91143117 91141512 88201002 88561107 88551009 82033996 91121145 91121146 91365045 91123065 86661147 86661149 86661152 86683480 82033996 86683122 88201108 88561115 88551016 91141364 85941017 91363087 80963062 85611274 86621230 88501004
4 3 3 1 4 1 4 4 4 8 12 1 1 1 1 1 2 1 3 3 1 1 1 1 1 6 AR 1 1 1 1 38 in 38 in 38 in 3 45 in 2 1 1 1 1 1 1 1 5 10 5
91364001
DESCRIPTION WORK LIGHT PACKAGE, (includes all items except items 42, 43, 45 & 47) RUBBER GROMMET EYELET UTILITY FLOOD LIGHT RH LIGHT SUPPORT DR. AND TAP SCREW, 1/4-20X1 LH LIGHT SUPPORT WEATHER PACK CONNECTOR, (tower) WEATHER PACK CONNECTOR, (shroud) WEATHER PACK CONNECTOR, (female pin) WEATHER PACK CONNECTOR, (male pin) WEATHER PACK CONNECTOR, (cable seal) LIGHT HARNESS RUBBER GROMMET RUBBER GROMMET INTERIOR LIGHT MOUNTING BRACKET SELF-TAPPING SCREW, #8-32X3/8 RUBBER GROMMET PAN HD SCREW, #8-32X3/8 HEX NUT, #8-32 RELAY STOPLIGHT SWITCH TAB HEX HD CAPSCREW, 1/4-20X5/8, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 WIRE LOOM, (use on all wires) TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 JUMPER WIRE SUPPORT CLAMP TAIL LIGHT HARNESS WEATHER PACK CONNECTOR, (shroud) WELD STUD, 1/4-20X5/8 SUPPORT CLAMP HEX NUT, 1/4-20
544D
REV J
651
SECTION 12 - OPTIONS ITEM 41 42 43 44 45 46 47 48 49 50 51 52 53 54
652
PART NUMBER 91361004 91141265 91141266 77363268 91143108 77363302 91141259 91363073 77383467 77383470 91363009 77143006 77143003 91413052
QTY 1 2 1 1 2 1 2 1 1 1 1 2 2 2
DESCRIPTION LIGHT SUPPORT JUMPER WIRE, (see note #1) JUMPER WIRE, (see note #1) FUSE, 15 AMP FUSE HOLDER, (see note #1) FUSE, 20 AMP JUMPER WIRE, (see note #1) WORK LIGHT DASH HARNESS LIGHT SWITCH BOOT LIGHTS ON/OFF DECAL WHIZ-LOCKNUT, 5/16-18 WHIZ-LOCK SCREW, 5/16-18X5/8 MTG BOLT WORK LIGHT
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-23. WORK LIGHT PACKAGE (SN 0160012437 to Present, Including 0160012298)
654
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
655
SECTION 12 - OPTIONS FIGURE 12-23. WORK LIGHT PACKAGE (SN 0160012437 to Present, Including 0160012298) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 26 26 26 26 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 40 41
656
PART NUMBER 0274495 80963050 8307028 91403503 24861167 91361003 90027319 88321022 90027214 80963055 80963056 80963068 4460475 80963066 91083333 77383410 91363008 90029955 89981036 88501610 91033380 91033425 86621230 91413052 91121145 91121146 91365045 91123065 86661147 86661149 86661152 4460035 82033996 86683122 88201108 88561115 88551016 91141364 80963062 85941017 91363087 4923525 91141512 91143117 88201002 88561107 88551009 82033996 77143003 77143006
QTY 1 3 2 2 1 1 4 2 4 3 3 3 3 6 2 1 1 1 3 3 1 1 10 2 1 1 1 1 38 in 38 in 38 in 3 45 in 2 1 1 1 1 1 1 1 1 1 1 1 1 6 258 in 2 2
DESCRIPTION WORK LIGHT PACKAGE, (includes all items) UTILITY FLOOD LIGHT EXTERNAL TOOTH WASHER, 1/2 SPACER INTERIOR LIGHT MOUNTING BRACKET DR. AND TAP SCREW, 1/4-20X1 SELF-TAPPING SCREW, #8-32X3/8 RUBBER GROMMET WEATHER PACK, TOWER WEATHER PACK, SHROUD FEMALE PIN TERMINAL MALE PIN TERMINAL CABLE SEAL SCREW EYELET, 1/2 RELAY LIGHT HARNESS RUBBER GROMMET PAN HD SCREW, #8-32X3/8 HEX NUT, #8-32 RUBBER GROMMET RUBBER GROMMET SUPPORT CLAMP MTG BOLT WORK LIGHT TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 JUMPER WIRE WEATHER PACK, SHROUD SUPPORT CLAMP TAIL LIGHT HARNESS (Prior to SN 0160020087) TAIL LIGHT HARNESS (SN 0160020087 to Present) TAB STOP LIGHT SWITCH HEX HD CAPSCREW, 1/4-20X5/8, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 FLEX WIRE LOOM WHIZ-LOCK SCREW, 5/16-18X5/8 WHIZ-LOCKNUT, 5/16-18
544D
REV E
B
91364001
SECTION 12 - OPTIONS ITEM 42 43 44 45 46 47 48 49 50 51 52
91364001
PART NUMBER 91361004 85611274 88501004 86883260 77383467 77383470 91363009 91363073 77363268 77363302 14401473
QTY 1 5 5 1 1 1 1 1 1 1 AR
DESCRIPTION LIGHT SUPPORT WELD STUD, 1/4-20X3/4 HEX NUT, 1/4-20 SCREW EYELET, 3/8 TOGGLE SWITCH, SPST BOOT LIGHTS ON/OFF DECAL WORK LIGHT DASH HARNESS FUSE, (15 amp) FUSE, (20 amp) SILICON SEALENT
544D
REV
657
SECTION 12 - OPTIONS FIGURE 12-24. CROSSOVER RELIEF VALVE
658
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-24. CROSSOVER RELIEF VALVE ITEM 1 2 3 4 5
91364001
PART NUMBER 90602706 90203440 N.S.S. N.S.S. N.S.S. N.S.S.
QTY 1 2 4 2 2 1
DESCRIPTION CROSSOVER RELIEF VALVE, (includes all items) RELIEF CARTRIDGE, (includes items 2 thru 4) BACK-UP RING, (2/cartridge) O-RING, (1/cartridge) O-RING, (1/cartridge) BODY
544D
REV C
659
SECTION 12 - OPTIONS FIGURE 12-25. FOAM TIRE OPTION
660
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-25. FOAM TIRE OPTION ITEM 1 2 3 4
91364001
PART NUMBER 91365004 91045058 91045059 91153050 N.S.S.
QTY 1 2 2 4 1
DESCRIPTION FOAM TIRE OPTION, (includes items 1 thru 4) FOAM FILLED TIRE ASSY FOAM FILLED TIRE ASSY TIRE DECAL S/N AND ATTACHMENT PLATE
544D
REV A
661
SECTION 12 - OPTIONS FIGURE 12-26. AUX. HYDRAULICS/ELECTRIC W/LH TILT AND SWAY (Prior to SN 0160024648)
662
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
663
SECTION 12 - OPTIONS FIGURE 12-26. AUX. HYDRAULICS/ELECTRIC W/LH TILT AND SWAY (Prior to SN 0160024648)
664
ITEM
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
91363151 91366015 91126032 91123054 91121134 88501008 88501108 91163100 91143141 91361025 90207661 88201003 88561107 88501004 91363068 91163066 88201017 88551010 88201005 88521304 77133389 77133136 77133137 88201023 91043120 90207463 91203039 84719018 91363185
QTY Ref 1 1 1 3 3 3 3 2 3 1 1 2 2 2 1 1 2 2 2 2 3 3 3 3 4 11 2 2 NLA
29 29 29 29 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42
91143137 77363232 1001126834 91143137 77363232 70024058 91166068 2230044 84718959 84719455 3423301 91143024 88661085 91041451 91363203 91163059 91163060 91163061 91163062
1 1 1 1 1 1 2 2 2 2 1 1 6 2 1 1 1 1 1
DESCRIPTION AUX HYD/ELEC WITH LH TILT/SWAY, (includes all items) AUX BOOM WIRING HARNESS HOSE TAKE-UP WELDMENT CABLE TAKE-UP SUPPORT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 HEAVY HEX JAM NUT, 1/2-13 STRAIGHT THREAD BULKHEAD FITTING CORD CONNECTOR PLATE 6 CONTACT SOCKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 FLAT WASHER, 1/4 HEX NUT, 1/4-20 TUBE ASSY TUBE ASSY HEX HD CAPSCREW, 5/16-18X5/8, GR5 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1, GR5 HEX LOCKNUT, 1/4-20, (nylok) STACK BOLT TUBE CLAMP, 3/4 COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 CUSHION CLAMP CUSHION CLAMP CLAMP SUPPORT HOSE ASSY BOOM AUXILIARY WIRING HARNESS, (back-front), (no longer available to order, use 1001126834 for replacement) STRAIN RELIEF CONNECTOR BOOM AUXILIARY WIRING HARNESS, (back-front) STRAIN RELIEF CONNECTOR HOSE CONDUIT HOSE TAKE-UP WELDMENT BULKHEAD FITTING, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE BULKHEAD UNION, 3/4-16X1/2 TUBE THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY
544D
REV K
91364001
SECTION 12 - OPTIONS ITEM 43 44 45 45 46 46 47 48 49 50 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
91364001
PART NUMBER 84718637 84718943 91163138 91403414 91163139 91403413 91043125 91043126 88671001 88712304 91083335 91083217 88261030 88521306 88561109 90027187 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 88551009 88201035 88661014 91361032 88551010 91143105 90027187 88501005 88821002 88633001 88631302 88501404 91123050 91123062 91341007 88201019 88591207 84718685 90207463 91163096 91163097 84718686 8765204 2220375 2220471
QTY 1 1 1 1 1 1 1 1 1 2 2 6 8 8 4 5 1 3 5 1 1 AR AR AR 15 AR 4 2 1 1 2 1 16 2 1 1 1 1 1 3 1 2 2 1 2 1 1 1 1 2 1
DESCRIPTION HOSE ASSY HOSE ASSY MALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) FEMALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) DUST PLUG DUST CAP STRAIGHT LUBE FITTING, 1/8 PIPE BUSHING, (Prior to SN 2005283-01) STRAIGHT THREAD ADAPTER, (SN 2005283-01 to Present) TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 HEX LOCKNUT, 3/8-16, (nylok) FLAT WASHER, 3/8 TIE WRAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 MYSTIK TETRIMOLY GREASE LOCKWASHER, 1/4 HEX HD CAPSCREW, 3/8-16X1 MALE CONNECTOR DISCONNECT PLATE LOCKWASHER, 5/16 AUX WIRING HARNESS NYLON TIE HEX NUT, 5/16-18 YOKE END YOKE PIN, 1/4 COTTER PIN, 1/16X3/4 HEX JAM NUT, 1/4-28 PUSH-PULL CABLE CABLE ADAPTER BONNET CABLE BRACKET HEX HD CAPSCREW, 5/16-18X7/8, GR5 O-RING HOSE ASSY CUSHION CLAMP TUBE ASSY TUBE ASSY HOSE ASSY ELBOW, 90, (swivel nut) CONNECTOR, (includes item 82) ELBOW, 90, (long)
544D
REV
665
SECTION 12 - OPTIONS ITEM 91 92 93 94
PART NUMBER 91363043 91341019 80363036
95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 110 110 111 112 113 114 115 116 117 118 119
666
QTY 2 1 2 Ref Ref
88561105 88301088 91346004 88501004 88201018 88551010 88201005 91341018 91346010 91343054 91341022 77383410 91341021 90028662 91083107 91084282 91084359 88201035 88551011 91363041 88211044 91343026 91346003 11002410 88551009 88501404 91345020
2 2 1 2 1 1 2 1 1 1 1 2 2 2 1 1 1 2 2 1 6 1 1 3 5 3 Ref
DESCRIPTION CONTROL CABLE SENSOR PLATE PROXIMITY SENSOR MAIN CONTROL VALVE ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) 5 BUTTON HANDLE, (See 5-BUTTON AUXILIARY HANDLE ASSEMBLY for Breakdown) FLAT WASHER, #10 ROUND HD MACHINE SCREW, #10-24X3/8 PIN WELDMENT HEX NUT, 1/4-20 HEX HD CAPSCREW, 5/16-18X3/4, GR5 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/4-20X1 CLAMP HALF ACTUATOR WELDMENT WIRING HARNESS JUMPER WIRE RELAY JUMPER WIRE WAVE BEND WASHER REMOTE VALVE CONTROL KNOB BOOT HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 TILT/SWAY GUIDE PLATE SOCKET HD CAPSCREW, 1/4-20X1-1/2, GR8 AUX CONTROL DECAL TILT/SWAY BRACKET WELDMENT HEX HD CAPSCREW, 1/4-28X4-1/2, GR5 LOCKWASHER, 1/4 HEX JAM NUT, 1/4-28 REMOTE VALVE CONTROL ASSY, (includes items 91, 110 & 116 thru 119)
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-27. REAR AXLE ADVANTAGE KIT (SN 0355001 through 0455362)
668
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-27. REAR AXLE ADVANTAGE KIT (SN 0355001 through 0455362) ITEM
PART NUMBER 91145042
QTY Ref
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
88521312 91081415 91041481 91121239 91041439 88521306 91121240 91123030 88591032 91123027 91123029 88591104 91121091 91166013 86921268 91123028 91081693 88581323 88671022 91041732 88591019 91041459 88501416 83201140 91141424 91041596 91041449 91041450 91041451
2 2 2 2 2 2 4 4 4 2 2 4 2 1 2 2 2 4 4 AR 2 2 2 2 2 AR AR AR AR Ref
31 32 33 34 35 36 37 38
91120004 88501006 88551011 83201144 91081695 88671001 91403066
1 2 6 2 2 6 AR Ref
39 39 40 41 42 43 44
91166056 91166055 88201035 88211121 91120003 91043247
1 1 4 2 1 2 Ref
91364001
DESCRIPTION REAR AXLE ADVANTAGE KIT, (includes all items except 30, 44, 45 & 48) HEX LOCKNUT, 3/4-10, (torque to 160-175 lb-ft) DIRT SHIELD STEERING CYLINDER PIN, (knuckle end) BUSHING TIE ROD PIN LOCKNUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING, (lower) O-RING O-RING THRUST BUSHING REAR AXLE WELDMENT, (includes items 10, 16, 53 & 56) LIP SEAL UPPER BUSHING UPPER KING PIN RETAINING RING LUBE FITTING, 90, 1/8 SPACER O-RING WASHER HEX JAM NUT, 1-14, (torque to 225-250 lb-ft) HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOWER KING PIN SHIM, (20 gauge, see note #3) SHIM, (0.060 thick, see note #3) SHIM, (0.0478 thick, see note #3) SHIM, (0.106 thick, see note #3) DRIVE HUB, (use existing hubs), (See DRIVE TRAIN SECTION for Breakdown) RH STEERING KNUCKLE HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN, (axle end) STRAIGHT LUBE FITTING, 1/8 SHIM, (0.060 thick, see note #2) STEERING CYLINDER ASSY, (See HYDRAULIC COMPONENTS SECTION for Breakdown) LH TUBE SUPPORT RH TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 LH STEERING KNUCKLE SELF-ALIGNING BUSHING HARDENED WASHER, 3/4, (use existing hardware), (See FRAME AND ATTACHING PARTS SECTION for Breakdown)
544D
REV E
R
669
SECTION 12 - OPTIONS
670
ITEM 45
PART NUMBER
QTY Ref
46 47 48
91166063 88521208
1 2 Ref
49 50 51 52 53 54 55 56 57 58 59
91403065 88551153 88212321 24601570 91123031 88212321 88501110 91163019 14404978 14404595 91041733
AR 2 2 2 2 2 2 2 AR AR 2
DESCRIPTION HEX HD CAPSCREW, 3/4-10X2, (use existing hardware), (See FRAME AND ATTACHING PARTS SECTION for Breakdown) TIE ROD, (includes items 43 & 2 of item 36) HEX LOCKNUT, 1/2 CAPSCREW 12 PT., 3/4-10X2, GR8, (use existing hardware), (See FRAME AND ATTACHING PARTS SECTION for Breakdown) SHIM, (10 gauge, see note #2) LOCKWASHER, 5/8 SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8 LIP SEAL BUSHING SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEAVY HEX JAM NUT, 5/8-11 BUSHING, (stabilizer support, not shown) LOCTITE 641, (apply to items 4 & 7) MEGAPLEX GREASE SHIM, (if equipped)
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-28. REAR AXLE ADVANTAGE KIT (SN 0160000192 to Present)
672
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-28. REAR AXLE ADVANTAGE KIT (SN 0160000192 to Present) ITEM 1 2 3 4 5 6 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 25 29 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 47 48 49
91364001
PART NUMBER 1001131548 91346009 91550003 91550004
QTY 1 1 1 1 Ref
91406021 91406098 91406099 88671001 0641608 4761600 91403145 4711600 88212321 88501110 91403082 83201021 88521306 91403078 91403079 91343052 91403372 91401081 91403146 1001099173 91403163 91403164 91403165 91403166 91403065 91403066 91403067 88211068 83201144 88501006 88212285 88551154 88212272 88521210 88581325 3790230 80933066 3790226 91081415 91041732 88521312 88711280 88701021 90028740
1 1 1 2 4 8 8 4 2 2 2 2 2 2 2 2 2 2 2 2 AR AR AR AR AR AR 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
DESCRIPTION REAR AXLE ADVANTAGE KIT, (includes all items) REAR AXLE WELDMENT, (includes items 51 thru 54) LH KNUCKLE, (includes items 102 thru 105) RH KNUCKLE, (includes items 102 thru 105) STEERING CYLINDER, (See HYDRAULIC COMPONENTS SECTION for Breakdown) TIE ROD WELDMENT, (includes item 8 & 50) LH TUBE SUPPORT RH TUBE SUPPORT STRAIGHT LUBE FITTING, 1/8 HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 WIPER SEAL PLAIN WASHER, 3/8 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEX NUT, 5/8-11 TIE ROD PIN HEX HD CAPSCREW, 3/8-16X3 HEX LOCKNUT, 3/8-16, (nylok) LOWER KINGPIN UPPER KINGPIN ROD END STEER CYLINDER PIN BASE END STEER CYLINDER PIN THRUST BUSHING O-RING FLANGE NUT, (torque to 280-305 lb-ft) KINGPIN SHIM, (see note #2) KINGPIN SHIM, (see note #2) KINGPIN SHIM, (see note #2) KINGPIN SHIM, (see note #2) KINGPIN SHIM, (see note #1) KINGPIN SHIM, (see note #1) RETAINING WASHER SOCKET HD CAPSCREW, 3/8-16X5/8, GR8 HEX HD CAPSCREW, 3/8-16X5-3/4 HEX NUT, 3/8-16 SOCKET HD CAPSCREW, 3/4-10X5, GR8 LOCKWASHER, 3/4, (hi-collar) SOCKET HD CAPSCREW, 5/8-11X8, GR8 HEX LOCKNUT, 5/8, (nylok) SNAP RING O-RING O-RING O-RING DIRT SHIELD SPACER LOCKNUT, 3/4-10, (torque to 160-175 lb-ft) HEX SOCKET PIPE PLUG, 1/8 NIPPLE, 1/8X2 FEMALE GREASE FITTING
544D
REV A
673
SECTION 12 - OPTIONS ITEM 50 51 52 53 54 102 103 104 105
674
PART NUMBER 8050001 91403034 91403031 91403033 91163019 91403354 91403355 91551039 14404978
QTY 2 2 2 2 2 2 1 1 AR
DESCRIPTION SELF-ALIGNING BUSHING, (tie rod) LOWER BUSHING UPPER BUSHING PIVOT TUBE BUSHING BUSHING, (not shown) BUSHING BUSHING BUSHING LOCTITE 641
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-29. R.H. AUX. HYDRAULIC ASSEMBLY (Prior to SN 0160024648)
676
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-29. R.H. AUX. HYDRAULIC ASSEMBLY (Prior to SN 0160024648) ITEM
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84718959 84719455 3423301 91143024 2230025 91041451 91363203 91163059 91163060 91163061 91163062 84718637 84718943 91163138 91403414 91163139 91403413 91043125 91043126 88671001 88712304 2220651 91083217 3900232 88521306 4751600 90027187 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 91163097 91163096 90207463 91083547
91364001
QTY Ref 2 8 2 2 2 2 2 2 2 2 1 1 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 6 8 8 4 4 1 3 3 1 1 AR AR AR 15 AR 1 1 2 1
DESCRIPTION RH AUX HYDRAULIC ASSY, (includes all items) HOSE ASSY CUSHION CLAMP HOSE TAKE UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 ELBOW, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE ADAPTER THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY MALE ADAPTER, (Prior to SN 2005283-01) MALE ADAPTER, (SN 2005283-01 to Present) FEMALE ADAPTER, (Prior to SN 2005283-01) FEMALE ADAPTER, (SN 2005283-01 to Present) DUST PLUG DUST CAP LUBE FITTING, STRAIGHT, 1/8 PIPE BUSHING, (Prior to SN 2005283-01) ADAPTER, (SN 2005283-01 to Present) TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 FLAT WASHER, 3/8 TY-RAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 UNION MEGAPLEX GREASE TUBE ASSY TUBE ASSY CUSHION CLAMP AUX DECAL
544D
REV M
677
SECTION 12 - OPTIONS ITEM 47 48 49 50 51 52 53 54 55 56 57 58 59
678
PART NUMBER 91365019 91301020 84718686 84718685 90027187 90028662 88561113 91361023 90021552 91363036 91365020 91081354 88631338
QTY 1 1 1 1 2 3 9 1 1 2 1 1 1
DESCRIPTION RH AUX LEVER ASSY SPACER HOSE ASSY HOSE ASSY NYLON TIE WAVE BEND WASHER FLAT WASHER, 5/8 LINK CLEVIS PIN HITCH PIN CLIP MAIN CONTROL VALVE SHAFT COTTER PIN
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-30. 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160024648)
680
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-30. 5-BUTTON AUXILIARY HANDLE ASSEMBLY (Prior to SN 0160024648) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
91364001
PART NUMBER 91345022 91033387 88501112 91346002 91083136 91123051 86683480 82033996 77363232 77363228 91143107 90027187 86683122 91341015 83683363 86983193 91341026 91341027 91341020 77363345 14402248
QTY 1 1 1 1 2 1 1 50 in 1 5 1 2 2 1 1 1 1 1 1 1 AR
DESCRIPTION 5-BUTTON AUX. HANDLE ASSY, (includes all items) 5-BUTTON HANDLE HEX JAM NUT, 3/4-16 LEVER WELDMENT BUSHING MOLDED RUBBER BUSHING BUTT CONNECTOR WIRE LOOM RECEPTACLE CONNECTOR PIN CONTACT STRAIN RELIEF TIE WRAP TIE WRAP JUMPER WIRE INSULATED RING TERMINAL MALE BULLET JUMPER WIRE JUMPER WIRE JUMPER WIRE PIN CONTACT 3M ADHESIVE
544D
REV C
681
SECTION 12 - OPTIONS FIGURE 12-31. RH AUX/TILT ON JOYSTICK (Prior to SN 0160024648)
682
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
683
SECTION 12 - OPTIONS FIGURE 12-31. RH AUX/TILT ON JOYSTICK (Prior to SN 0160024648)
684
ITEM
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84718959 84719455 91161138 91143024 88661085 91041451 91363203 91163059 91163060 91163061 91163062 84718637 84718943 90204244 90204245 91043125 91043126 91043321 88712304 91083217 88261030 88521306 88561109 90027187 91166038 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 91033483 91085071 2220473 91303038 88561107 2220501 88201012
QTY Ref 2 8 2 2 2 2 2 2 2 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 2 2 6 8 8 4 4 1 3 3 1 1 AR AR AR 15 AR 1 1 1 1 2 3 2
DESCRIPTION RH AUX/TILT ON JOYSTICK, (includes all items) HOSE ASSY CUSHION CLAMP HOSE TAKE UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 BULKHEAD FITTING, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE BULKHEAD FITTING THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY MALE HYDRAULIC COUPLER FEMALE HYDRAULIC COUPLER DUST PLUG DUST CAP STRAIGHT BULKHEAD FITTING PIPE BUSHING TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16 X1-1/4 LOCKNUT, 3/8-16 FLAT WASHER, 3/8 TIE WRAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16X7/8, GR5 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 MYSTIC TETRIMOLY GREASE HYD VALVE POSITIONER KIT MODIFIED CONNECTOR ELBOW, 90, (includes item 68) SOLENOID VALVE FLAT WASHER, 1/4 ELBOW, 45, (includes item 68) HEX HD CAPSCREW, 1/4-20X2-3/4
544D
REV
91364001
SECTION 12 - OPTIONS ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 71 72 73 74 75 76 77 78 79
91364001
PART NUMBER 88551009 88501004 84718969 91141331 91143146 91033487 91365011 84718975 91143147 91163231 91163232 84718976 90207463 84718977 91163096 91163097 90027187 2220371 88591204 2220635 84717306 2220606 88591204 91303041 4460476 4460475 91143187 90207719 84717893 91083490 91083547
QTY 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 2 1 5 1 1 1 1 1 1 3 3 2 1 1 1
DESCRIPTION LOCKWASHER, 1/4 HEX NUT, 1/4-20 HOSE ASSY SPACER ORIFICE PLATE CHECK VALVE PLATE MODIFIED CONTROL VALVE HOSE ASSY ORIFICE PLATE TUBE ASSY TUBE ASSY HOSE ASSY CUSHION CLAMP HOSE ASSY TUBE ASSY TUBE ASSY NYLON TIE CONNECTOR, (includes item 68) O-RING SWIVEL NUT RUN TEE - 3/8 TUBE HOSE ASSY RUN TEE, (includes o-ring) O-RING BOOM CONTROL DECAL WEATHER PACK SHROUD W.P. MALE PIN TERMINAL W.P. CABLE SEAL JUMPER WIRE-GREEN HOSE ASSY JOYSTICK HARNESS AUXILIARY DECAL
544D
REV
685
SECTION 12 - OPTIONS FIGURE 12-32. AUXILIARY HYDRAULIC ASSEMBLY (Prior to SN 0160024648)
686
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-32. AUXILIARY HYDRAULIC ASSEMBLY (Prior to SN 0160024648) ITEM
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 43 44 45 46
84719018 90207463 91166068 91123054 91121134 88501008 88501108 2230044 84718959 84719455 3423301 91143024 88661085 91041451 91363203 91163059 91163060 91163061 91163062 84718637 84718943 91163138 91403414 91163139 91403413 91043125 91043126 88712304 91083335 91083217 88261030 88521306 88561109 90027187 91566043 88201034 88551011 88201074 88551013 91041449 91041450 91041596 88561004 14404793 91345010 91303019 91366007 91363043 88201012
91364001
QTY Ref 2 8 2 2 2 2 2 2 2 2 1 1 6 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 6 8 8 4 4 1 3 3 1 1 AR AR AR 15 AR Ref 1 1 1 3
DESCRIPTION AUX HYDRAULIC ASSY, (includes all items) HOSE ASSY CUSHION CLAMP HOSE TAKE-UP WELDMENT COMPRESSION SPRING SPRING RETAINER HEX NUT, 1/2-13 JAM NUT, 1/2-13 BULKHEAD FITTING, 90 HOSE ASSY HOSE ASSY HOSE SHEAVE PIN HOSE SHEAVE BULKHEAD FITTING, 3/4-16X1/2 TUBE THRUST WASHER HOSE CARRIER TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY MALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) MALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) FEMALE HYDRAULIC COUPLER, (Prior to SN 2005283-01) FEMALE HYDRAULIC COUPLER, (SN 2005283-01 to Present) DUST PLUG DUST CAP PIPE BUSHING, 1/2X3/8, (Prior to SN 2005283-01) STRAIGHT THREAD ADAPTER, (SN 2005283-01 to Present) TUBE CLAMP SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 UNC FLAT WASHER, 3/8 TIE WRAP HOSE GUIDE BRACKET HEX HD CAPSCREW, 3/8-16x7/8 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13x3-1/4 LOCKWASHER, 1/2 THRUST WASHER THRUST WASHER THRUST WASHER FLAT WASHER, 3/8 MYSTIK TETRIMOLY GREASE REMOTE CONTROL VALVE ASSY, (includes items 43 thru 47) REMOTE VALVE CONTROL LEVER BRACKET CONTROL CABLE HEX HD CAPSCREW, 1/4-20X2-3/4
544D
REV N
687
SECTION 12 - OPTIONS ITEM 47 48 49 50 51 52 53 54 55 56 57 58
688
PART NUMBER 88521304 91123062 91363045 90207463 84718685 84718686 91163096 91163097 90027187 91365020 88211044 88671001
QTY 3 1 1 2 1 1 1 1 2 1 2 1
DESCRIPTION HEX LOCKNUT, 1/4-20 CABLE ADAPTER BONNET GUIDE PLATE CUSHION CLAMP HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY NYLON TIE MAIN CONTROL VALVE ASSY SOCKET HD CAPSCREW, 1/4-20X1-1/2 STRAIGHT LUBE FITTING, 1/8
544D
REV
91364001
SECTION 12 - OPTIONS FIGURE 12-33. CAB HEATER OPTION (SN 0355001 through 0455362, SN 0160000192 through 0160000973)
690
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
691
SECTION 12 - OPTIONS FIGURE 12-33. CAB HEATER OPTION (SN 0355001 through 0455362, SN 0160000192 through 0160000973) ITEM 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
692
PART NUMBER 91365017 82033995 86683193 77143006 91083155 91143361 77383470 77383744 77383540 77363268 91343040 91123182 91125106 91043429 82033996 80963057 80963068 80963067 91031521 88201003 88551009 77143004 88711383 24641328
QTY 1 135 in 4 4 2 1 1 1 1 1 1 1 1 1 6 in 1 2 2 2 4 4 4 1 1
DESCRIPTION CAB HEATER OPTION, (includes all items) HEATER HOSE HOSE CLAMP WHIZ-LOCKNUT TRUCK VALVE HEATER DECAL BOOT TOGGLE SWITCH COOLANT RESTRICTOR ORIFICE FUSE, 15 AMP HEATER HARNESS HEATER HARNESS HEATER ASSY, (includes items 14 thru 21) HEATER FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEATER MTG. BRACKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 WHIZ-LOCK SCREW PIPE BUSHING, 1/2X3/8 SHUT OFF VALVE
544D
REV G
C
91364001
SECTION 12 - OPTIONS FIGURE 12-34. CAB HEATER OPTION (SN 0160000976 through 0160035922)
694
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
695
SECTION 12 - OPTIONS FIGURE 12-34. CAB HEATER OPTION (SN 0160000976 through 0160035922) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108
696
PART NUMBER 91535013 91125106 77143004 77143006 90206169 91141459 86683193 80683073 91403443 80373046 77383540 91083155 91143361 77383470 77383744 91343040 91123182 77363268 91043429 82033996 80963057 80963068 80963067 91031521 88201003 88551009
QTY 1 1 4 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 6 in 1 2 2 2 4 4
DESCRIPTION CAB HEATER OPTION, (includes items 1 thru 17) HEATER ASSY, (includes items 101 thru 108) WHIZ-LOCK SCREW WHIZ-LOCKNUT HEATER HOSE HEATER HOSE HOSE CLAMP ADAPTER FITTING BARBED FITTING, 90 FITTING COOLANT RESTRICTER ORIFICE TRUCK VALVE HEATER DECAL BOOT TOGGLE SWITCH HEATER HARNESS HEATER HARNESS FUSE, 15A HEATER FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEATER MTG. BRACKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4
544D
REV B C
91364001
SECTION 12 - OPTIONS FIGURE 12-35. CAB HEATER OPTION (SN 0160036260 to Present)
698
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
699
SECTION 12 - OPTIONS FIGURE 12-35. CAB HEATER OPTION (SN 0160036260 to Present) ITEM 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 105 106 107 108
700
PART NUMBER 1001103700 91125106 77143004 77143006 90206170 91143361 77383470 77383744 91343040 91123182 77363268 8360005 2220008 2220067 8430048 2220009 2220070 8405007 91043429 82033996 80963057 80963068 80963067 91031521 88201003 88551009
QTY 1 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 6 in 1 2 2 2 4 4
DESCRIPTION CAB HEATER OPTION, (includes items 1 thru 18) HEATER ASSY, (includes items 101 thru 108) WHIZ-LOCK SCREW WHIZ-LOCKNUT HEATER HOSE HEATER DECAL BOOT TOGGLE SWITCH HEATER HARNESS HEATER HARNESS FUSE, 15A SHUT OFF VALVE FITTING FITTING REDUCER FITTING FITTING CLAMP HEATER FLEX LOOM TOWER FEMALE PIN TERMINAL CABLE SEALS HEATER MTG. BRACKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4
544D
REV B C
91364001
SECTION 12 - OPTIONS FIGURE 12-36. ADJUSTABLE TILT ON JOYSTICK
702
544D
91364001
SECTION 12 - OPTIONS
91364001
544D
703
SECTION 12 - OPTIONS FIGURE 12-36. ADJUSTABLE TILT ON JOYSTICK
704
ITEM
PART NUMBER 91365021
QTY 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
91033483 91163236 84719163 84719167 2220473 2220501 88201015 88551009 2220371 91301020 2220635 84719166 2220606 91303041 4460476 4460475 91143187 90207719 84717295 91083490 88591204 91361019 88201019 88551010 88561003 91163242 91363055 91363056
1 1 1 1 1 2 2 2 3 1 1 1 1 1 1 3 3 2 1 1 7 1 2 2 2 1 1 1
DESCRIPTION ADJUSTABLE TILT ON JOYSTICK, (if equipped), (includes all items) HYD VALVE POSITION KIT COMBINATION VALVE HOSE ASSY HOSE ASSY ELBOW, 90, (includes item 21) ELBOW, 45, (includes item 21) HEX HD CAP SCREW, 1/4-20X3-1/2, GR5 LOCKWASHER, 1/4 CONNECTOR, (includes item 21) SPACER SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY RUN TEE, (includes item 21) BOOM CONTROL DECAL WEATHER PACK CONNECTOR, (shroud) WEATHER PACK CONNECTOR, (male pin) WEATHER PACK CONNECTOR, (cable seal) JUMPER WIRE-GREEN HOSE ASSY JOYSTICK HARNESS O-RING MOUNTING PLATE HEX HD CAPSCREW, 5/16-18X7/8, GR5 LOCKWASHER, 5/16 FLAT WASHER, 5/16 PANEL MOUNT FLEXIBLE SHAFT CONTROL KNOB CONTROL DECAL
544D
REV C
91364001
SECTION 12 - OPTIONS FIGURE 12-37. FUEL/WATER SEPARATOR INSTALLATION
706
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-37. FUEL/WATER SEPARATOR INSTALLATION ITEM 1 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 K1
91364001
PART NUMBER 91535022 91531026 91473240 91474633 91474634 91474635 4832000 4832100 0761012 0761212 4761500 3311501 0641510 2200233 2221114 1320022 2750532 2915112
QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 3.83 ft 1
DESCRIPTION FUEL/WATER SEPARATOR INSTALLATION, (includes all items) FILTER BRACKET FUEL/WATER SEPARATOR FUEL/WATER SEPARATOR ELEMENT WATER COLLECTION BOWL REVERSE FLOW HAND PRIMER LOCKWASHER, 10mm LOCKWASHER, 12mm HEX HD CAPSCREW, M10X1.5X25, GR5 HEX HD CAPSCREW, M12X1.75X25, GR5 LOCKWASHER, 5/16 HEX NUT, 5/16-18 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 SOCKET HD PIPE PLUG, (ports #3 & #4) BARBED FITTING, (ports #1 & #2) HOSE CLAMP FUEL LINE, 3/8 FUEL/WATER SEPARATOR KIT
544D
REV B
707
SECTION 12 - OPTIONS FIGURE 12-38. BEACON LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012665, Excluding 0160012298)
708
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-38. BEACON LIGHT PACKAGE (SN 0355001 through 0455497, SN 0160000192 through 0160012665, Excluding 0160012298) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
91364001
PART NUMBER 91345013 91343031 91344053 91121151 86683480 91341012 90027319 91033380 90029955 82033996 90021705 91053419 91341013 90027214 77383467 77383470 91143108 77363267 91141259 91121216 91123177
QTY 1 1 1 1 1 1 2 1 1 12 in 1 2 1 2 1 1 1 1 1 1 1
DESCRIPTION BEACON LIGHT PACKAGE, (includes all items) ROTATING BEACON BULB JUMPER WIRE BUTT CONNECTOR BEACON BRACKET SELF TAPPING SCREW, 1/4-20X1 RUBBER GROMMET RUBBER GROMMET WIRE LOOM SUPPORT CLAMP TIEWRAP JUMPER WIRE RUBBER GROMMET TOGGLE - SPST BOOT FUSE HOLDER FUSE, 10 AMP JUMPER WIRE JUMPER WIRE BEACON DECAL
544D
REV G
709
SECTION 12 - OPTIONS FIGURE 12-39. BEACON LIGHT PACKAGE (SN 0160012842 to Present, Including 0160012298)
710
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-39. BEACON LIGHT PACKAGE (SN 0160012842 to Present, Including 0160012298) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16
91364001
PART NUMBER 0274689 8500066 7029524 91121151 86683480 88321022 91033380 91053419 4923310 91033425 77383467 77383470 91143108 77363267 91141259 91121216 91123177
QTY 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1
DESCRIPTION BEACON LIGHT PACKAGE, (includes all items) ROTATING BEACON BULB JUMPER WIRE BUTT CONNECTOR SELF TAPPING SCREW, #8-32X3/8 RUBBER GROMMET TIEWRAP JUMPER WIRE RUBBER GROMMET TOGGLE - SPST BOOT FUSE HOLDER FUSE, 10 AMP JUMPER WIRE JUMPER WIRE BEACON DECAL
544D
REV A
711
SECTION 12 - OPTIONS FIGURE 12-40. CAB REPLACEMENT SERVICE KIT
712
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-40. CAB REPLACEMENT SERVICE KIT ITEM
PART NUMBER 2915047
QTY 1
2915048
1 Ref 1 4 4 2 Ref
1 2 3 4 5 6
3423212 4892500 83201158 88581303
8 9 13 14 16 17
0641510 4751500 90206196 90206202 1001104436 0791606
91364001
4 4 68 17 1 2
DESCRIPTION OPEN CAB REPLACEMENT SERVICE KIT, (includes items 1 thru 5, 8, 9, 13, 14, 16 & 17) CLOSED CAB REPLACEMENT SERVICE KIT, (includes all items) OPEN CAB WELDMENT (See CAB SECTION for Breakdown) BRAKE PEDAL PIVOT PIN FLAT WASHER, 7/8 HEX HD CAPSCREW, 7/8-9X1-3/4, GR8 INVERTED EXT RETAINING RING CAB ENCLOSURE KIT , (not shown), (See CAB SECTION for Breakdown) (SN 0160012437 to Present, Including 0160012298) HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 FLAT WASHER, 5/16 TRIM-LOCK, 1/8 IN TRIM-LOCK, 3/8 IN AIR CLEANER SUPPORT BRACKET SCREW, 3/8-16X3/4
544D
REV E E
713
SECTION 12 - OPTIONS FIGURE 12-41. STARTER KIT (SN 0160008321 to Present)
714
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-41. STARTER KIT (SN 0160008321 to Present) ITEM 1 2 3 4
91364001
PART NUMBER 91555025 91534010 91553066
QTY 1 1 1 Ref Ref
DESCRIPTION STARTER KIT, (includes all items) JOHN DEERE/DENSO STARTER WIRE JUMPER ENGINE HARNESS, (See ELECTRICAL SECTION for Breakdown) POSITIVE BATTERY CABLE, (See ENGINE AND ATTACHING PARTS SECTION for Breakdown)
544D
REV C
715
SECTION 12 - OPTIONS FIGURE 12-42. PINTLE HOOK INSTALLATION
716
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-42. PINTLE HOOK INSTALLATION ITEM 1 2 3 4 5
91364001
PART NUMBER 1001097095 0100011 0681814 88551013 90200602
QTY 1 AR 4 4 1 Ref
DESCRIPTION PINTLE HOOK INSTALLATION, (includes all items) LOCTITE 242 HEX HD CAPSCREW, 1/2-13X1-3/4 LOCKWASHER, 1/2 PINTLE HOOK COUNTERWEIGHT, (See FRAME AND ATTACHING PARTS SECTION for Breakdown)
544D
REV B
717
SECTION 12 - OPTIONS FIGURE 12-43. COLD START INSTALLATION (SN 0160000976 through 0160034720, Including 0160035922)
718
544D
91364001
SECTION 12 - OPTIONS FIGURE 12-43. COLD START INSTALLATION (SN 0160000976 through 0160034720, Including 0160035922) ITEM 1 2 3 4 5 6 7 8 K1 K1 K1
91364001
PART NUMBER 91555016 91551036 90206198 14402248 77143006 88201004 88501004 88551009 91553071 91403295 70023156 7024399
QTY 1 1 10 in AR 4 4 4 4 1 1 1 1
DESCRIPTION COLD START INSTALLATION, (includes items 1 thru 8) COLD START MOUNTING BRACKET TRIM-LOCK 3M ADHESIVE WHIZ-LOCKNUT, 5/16-18 HEX HD CAPSCREW, 1/4-20X7/8 HEX NUT, 1/4-20 LOCKWASHER, 1/4 WIRE COLD START COLD START KIT, (includes the following) VALVE, 12VDC FLUID CYLINDER
544D
REV B
719
SECTION 13 - RECOMMENDED SPARE PARTS
SECTION 13 - RECOMMENDED SPARE PARTS
91364001
544D
721
SECTION 13 - RECOMMENDED SPARE PARTS FIGURE 13-1. RECOMMENDED SPARE PARTS
ITEM
722
PART NUMBER Note
QTY Ref
84718632 84718959 84719455 91143024 91033186 91033187 91033187 91163188 91033189 91163214 91361050 91161184 90205870 91121082 91141302 91361048 91161183 91031236 91511094 91141303 91166068 91123054 91086151 90207902 1001105441 2940074 91535011
Ref Ref 2 2 2 1 12 1 1 6 6 2 2 2 AR AR AR AR 4 24 2 12 2 2 1 1 1 1 Ref 1
2915180
1
1001113510
1
1001113718
1
1001113719
1
86541381 91553009
1 1
2060045 80374015
1 1
DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. SN 0160000976 to Present (Illustration and Parts List Usage) BOOM ASSEMBLY Tilt Cyl Hose Boom Hose Boom Hose Hose Sheave Bearing Pad Bearing Pad Bearing Pad, Boom Hydraulics Bearing Pad Bearing Pad Bearing Pad Shim, 0.0598 (Prior to SN 0160012437) Shim, 0.0598 (SN 0160012437 to Present) Shim, 0.0598 Shim, 0.0598 Shim, 0.0598 Shim, 0.0598 Spacer, 0.0598 Spacer, 0.0598 Spacer, 0.0598 Spacer, 0.0598 Hose Take-Up Weldment Hose Take-Up Springs Plunger Weldment (Prior to SN 0160037689) Quick Release Pin (Prior to SN 0160037689) Quick Switch Lock Pin (SN 0160037689 to Present) Latch ENGINE 250 Hour John Deere Engine Filter Kit, (9 in air cleaner ) (SN 0160000976 through 0160034720, Including 0160035922) 1000 Hour John Deere Engine Filter Kit, (9 in air cleaner ) (SN 0160000976 through 0160034720, Including 0160035922) 1000 Hour John Deere Engine Filter Kit, (10 in air cleaner ) (SN 0160000976 through 0160034720, Including 0160035922) 250 Hour Cummins Filter Kit (SN 0160035037 to Present, Excluding 0160035922) 1000 Hour Cummins Filter Kit (SN 0160035037 to Present, Excluding 0160035922) Fuel Tank Cap Fan (SN 0160000976 through 0160034720, Including 0160035922) Fan (SN 0160035037 to Present, Excluding 0160035922) Alternator Belt (SN 0160000976 through 0160034720, Including 0160035922)
544D
REV
91364001
SECTION 13 - RECOMMENDED SPARE PARTS ITEM
PART NUMBER 70021807
QTY 1
91404085
1
70023299
1
70021798
1
91303037 80934656 91164005
Ref 1 2 2 2 4 2 2 2 Ref 1 1 1
70024391 91164004 91144004
1 1 1
70022538 70022125 91144004
1 1 1
70022538 91144005 70022515 91144006
1 1 1 1
70021909
1
91144005 91144004
2 1
70023899 2120168 91083301 91083069 91083070 91084022 91553044
1 2 2 1 1 1 Ref 1
3400022
1
91143314
1
91363025 91364036 91364035 91364079 91364080 91474155 91414004 91414005
91364001
DESCRIPTION Alternator Belt (SN 0160035037 to Present, Excluding 0160035922) Dipstick, John Deere (SN 0160035037 to Present, Excluding 0160035922) Dipstick, Cummins, (used with 800mm dipstick) (SN 0160035037 to Present, Excluding 0160035922) Dipstick, Cummins, (used with 200mm dipstick ) (SN 0160035037 to Present, Excluding 0160035922) DRIVE TRAIN F-N-R Shifter Bushing (SN 0160000192 to Present) Sealing Ring (SN 0160000192 to Present) Hub Seal (SN 0160000192 to Present) Hub Bearing (SN 0160000192 to Present) Hub O-Ring (SN 0160000192 to Present) Rear Boot Seal (SN 0160000192 to Present) Rear Hub Oil Seal (SN 0160000192 to Present) HYDRAULIC SYSTEM Boom Joystick Assy Boom Joystick Handle Assy Lift Cyl Seal Kit (SN 0355001 through 0455362, SN 0160000192 through 0160017472) Lift Cyl Seal Kit (SN 0160017525 to Present) Crowd Cyl Seal Kit Tilt Cyl Seal Kit (SN 0355001 through 0455362, SN 0160000192 through 0160032630) Tilt Cyl Seal Kit (SN 0160033224 through 0160037688) Tilt Cyl Seal Kit (SN 0160037689 to Present) Comp Cyl Seal Kit (SN 0355001 through 0455362, SN 0160000192 through 0160032630) Comp Cyl Seal Kit (SN 0160033224 to Present) Sway Cyl Seal Kit (Prior to SN 0160033224) Sway Cyl Seal Kit (SN 0160033224 to Present) Steering Cyl Seal Kit (SN 0355001 through 0455362, SN 0160000192 through 0160033083, Excluding 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) Steering Cyl Seal Kit (SN 0160033224 to Present, Including 0160032250, 0160032591, 0160032630, 0160032644 and 0160032679) Stabilizer Cyl Seal Kit Outrigger Cyl Seal Kit (SN 0355001 through 0455362, SN 0160000192 through 0160038794) Outrigger Cyl Seal Kit, (For Service Only) Hydraulic Filter Element Tank Filter Filler/Breather Fluid Level Gauge Color Coded Gauge ELECTRICAL Accelerator Pedal (Prior to SN 0160036625, Including 0160036854, 0160037074 and 0160037964) Accelerator Pedal (SN 0160036625 to Present, Excluding 0160036854, 0160037074 and 0160037964) Water Temp, Sender
544D
REV
723
SECTION 13 - RECOMMENDED SPARE PARTS ITEM
PART NUMBER 24741047 91553045 91143316 77383377 91033317 1001108293 1001108291 91553030
QTY 1 1 1 1 1 1 1 1
91554031
1
91403574 8270621 91143357 77384578 80904003 24604083 90214009 91364142
1 1 1 Ref 1 1 1 1 1
31200172
1
91364003 31200170
1 1 Ref Ref 1 1 1 1 1 1 1 1 1 1 1
8035818 70020309 7027857 7027856 8035819 70020308 7029577 7029576 7029578 7029575 7029574
724
DESCRIPTION Oil Press, Switch Oil Press. Sender (SN 0160000976 to Present) Fuel Level Sender Starter Relay Ignition Switch Alternator Regulator Starter (SN 0160000976 through 0160034720, Including 0160035922) Starter Solenoid (SN 0160000976 through 0160034720, Including 0160035922) Back-up Alarm (Prior to SN 0160016754) Back-up Alarm (SN 0160016754 to Present) Horn MISC. Ignition Key Hydraulic Test Kit ORS O-Ring Kit O-Ring Kit Owner/Operator Manual (SN 0355001 through 0455632, SN 0160000192 through 0160003968, Excluding 0160003856) Operation and Safety Manual (SN 0160003696 to Present, Including 0160003856) Service Manual (SN 0355001 through 0455362) Service Manual (SN 0160000192 to Present) SPECIAL TOOLS Carraro Axles Wrench Handle Wrench Wrench Wrench Backlash Measurement Tool Driver False Differential Box Wrench False Pinion Bearing Insertion Kit
544D
REV
91364001
PART NUMBER INDEX
PART NUMBER INDEX
91364001
544D
725
PART NUMBER INDEX 00078041, 82 00083046, 82 0100011, 39, 109, 266, 405, 717 0100019, 19 0100048, 170, 557 0240156, 139 0274495, 656 0274497, 292 0274689, 711 0275822, 405 0400075, 543 05101441, 85, 87 0630467, 21 0641404, 559 0641405, 136, 571 0641406, 17, 21, 193, 320 0641408, 355, 566 0641412, 423 0641414, 371, 559 0641505, 566 0641506, 355, 399 0641507, 354 0641508, 215 0641510, 215, 707, 713 0641511, 559 0641514, 399, 566 0641516, 439 0641524, 131 0641526, 481 0641606, 53 0641607, 409 0641608, 29, 567, 673 0641610, 193, 405, 491 0641612, 109, 405, 409 0641614, 193 0641618, 417 0641634, 39 0641636, 429 0641708, 173 0641709, 173 0641808, 39, 63, 193, 445, 455, 459 0641810, 473 0641818, 413 0641820, 221 0641822, 221 0641826, 409 0642008, 49 0642012, 173, 215, 505 0642032, 71, 109, 153 0642210, 45 0642218, 205 0642640, 22 0651605, 43, 45, 49, 53 0651606, 43, 45, 49, 53 0651607, 43, 45, 49, 53 0651612, 43 0651614, 43 0651616, 45 0651618, 43, 45, 49 0651620, 45, 49 0651624, 403, 405 0651806, 45, 49, 53 0651808, 45, 49, 53
726
0651810, 49, 53 0651812, 45, 53 0651814, 49, 53 0651816, 45, 49, 53 0651820, 43 0651822, 43 0681606, 221 0681714, 173, 193 0681810, 109 0681814, 387, 717 0681830, 174 0682012, 131 0682214, 57 0682238, 173 0682244, 63 0682414, 21 0691812, 405 0701015, 193 0701017, 193 0741610, 109 0741612, 153 0761012, 707 0761016, 193 0761212, 707 0761215, 543 0761216, 173 0791504, 21 0791505, 21 0791506, 229 0791605, 543 0791606, 229, 713 0860520, 135 0930020, 141 09523572, 229 1001001853, 221 1001081306, 302 1001081307, 296 1001081308, 296 1001081309, 296, 302 1001081310, 296, 302 1001081311, 296 1001090063, 109 1001090064, 109 1001090134, 533 1001090140, 109 1001091065, 21 1001091067, 22 1001091068, 235 1001091069, 229 1001091071, 229 1001091080, 173 1001091082, 173 1001091084, 173, 193, 205 1001091086, 22 1001091104, 241 1001091108, 173 1001091109, 173 1001091110, 229 1001091111, 173 1001091458, 17 1001091460, 269 1001091698, 193 1001091700, 193 1001091701, 193 1001091704, 193
1001091705, 193 1001092237, 221 1001092238, 221 1001092278, 383 1001092280, 135 1001092391, 129 1001092481, 135 1001092482, 135 1001093140, 135 1001093171, 95, 135 1001093273, 139 1001093377, 107, 139 1001093465, 139 1001093467, 21 1001093468, 423 1001093469, 423 1001093470, 423 1001093471, 423 1001093472, 221 1001093473, 221 1001093474, 221 1001093475, 221 1001093476, 221 1001093477, 221 1001093891, 173, 215 1001093944, 173 1001094330, 139 1001094648, 585 1001094695, 77 1001094830, 139 1001095325, 317 1001095326, 551 1001095327, 563 1001095336, 571 1001095418, 127 1001095810, 135 1001096019, 135 1001096020, 135 1001096021, 135 1001096023, 135 1001096024, 135 1001096025, 135 1001096188, 563 1001096306, 135 1001096404, 589 1001097072, 135 1001097095, 717 1001097168, 135 1001097568, 215 1001097989, 559 1001098136, 447 1001098233, 63 1001098383, 63 1001098425, 409 1001098492, 63 1001098582, 136 1001098769, 589 1001099034, 21 1001099036, 21 1001099113, 109 1001099115, 109 1001099173, 29, 673 1001099177, 543 1001099178, 543 1001099222, 543 1001099265, 543
544D
1001099331, 53 1001099351, 79 1001099579, 447 1001099812, 567 1001099901, 75 1001099902, 75 1001100227, 107 1001100465, 409 1001100466, 409, 616 1001100755, 63 1001100822, 67 1001100823, 67 1001100824, 67 1001101085, 18, 21 1001101115, 107 1001101116, 107 1001101492, 317 1001101493, 551 1001101524, 559 1001101757, 215 1001101956, 109 1001102112, 571 1001102378, 109 1001102721, 584 1001102813, 136 1001103182, 531 1001103564, 561 1001103637, 135 1001103700, 700 1001103730, 135 1001103736, 135 1001104436, 229, 713 1001104525, 173 1001104568, 383 1001104596, 229 1001104620, 383 1001104647, 173 1001104863, 229 1001104987, 221 1001104992, 124 1001105241, 229 1001105441, 63, 722 1001105638, 215 1001105639, 215 1001105643, 215 1001105689, 193 1001105780, 275 1001105781, 275 1001105782, 275 1001106008, 584 1001106040, 585 1001106065, 585 1001106090, 585 1001106115, 585 1001106140, 585 1001106165, 585 1001106186, 585 1001106194, 585 1001106229, 585 1001106299, 585 1001106733, 589 1001106839, 616 1001106842, 354 1001106843, 566 1001108291, 177, 181, 185, 189, 724
91364001
PART NUMBER INDEX 1001108293, 177, 181, 185, 189, 724 1001108668, 144 1001108669, 148 1001109348, 501 1001109478, 297 1001110408, 585 1001110704, 124, 127 1001111112, 284, 288, 292, 320 1001111190, 127, 144, 148 1001111252, 585 1001113510, 170, 722 1001113718, 174, 722 1001113719, 174, 722 1001114495, 221 1001115867, 292 1001116274, 21 1001116439, 479 1001116729, 563 1001116747, 563 1001116821, 563 1001116975, 561, 563 1001117021, 557, 559 1001117652, 45, 49, 53 1001117653, 43, 45 1001119106, 563 1001120899, 561 1001120914, 109 1001120915, 109 1001126834, 569, 620, 664 1001131548, 673 1001132514, 71 1001133072, 109 1001143692, 63 1001163414, 535 1001220559, 158, 162, 166 10268516, 225, 227 1040028, 281 1060379, 136 10701200, 302 10719505, 525 10837368, 543 10837580, 521 11002410, 354, 355, 616, 643, 666 1101312, 166, 170, 233 1101313, 166, 170, 233 1170020, 71 1170021, 71 1170023, 71 1170024, 71 1170026, 71 1170027, 71 1170054, 109 1170057, 109 1316794, 124 1320022, 221, 707 1320044, 193 1360292, 57 1360293, 57 1360296, 55, 57 1360297, 55, 57 14401473, 657
91364001
14402248, 13, 17, 21, 359, 527, 647, 681, 719 14403323, 399, 445 14403416, 541, 543 14404082, 30 14404102, 30 14404595, 30, 399, 670 14404645, 13, 17, 21 14404646, 13, 17, 21 14404793, 30, 33, 35, 403, 405, 407, 409, 612, 617, 665, 677, 684, 687 14404978, 30, 670, 674 1701509, 136 1702773, 135 1704277, 131, 136 1704885, 135, 584 1706100, 589 1706101, 589 1706184, 589 1706194, 584, 587 1706300, 585 1706892, 131, 135 1706893, 131 2000402, 211 2060045, 173, 722 2080040, 136 2080044, 135 2080063, 131 2080064, 131 2110606, 109 2110808, 109 2120168, 170, 505, 723 2131212, 177, 181, 185, 189, 193, 390, 394, 399 2151212, 177, 181, 185, 189, 193, 391, 394, 399 2160002, 39, 63, 409 2172106, 109 2180849, 409 2200224, 177, 181, 186 2200233, 707 2220008, 700 2220009, 700 2220067, 700 2220070, 700 2220242, 525 2220342, 596 2220345, 505 2220346, 567 2220362, 98 2220371, 177, 181, 185, 189, 193, 245, 327, 331, 335, 339, 363, 367, 371, 376, 380, 383, 390, 394, 399, 425, 431, 433, 479, 626, 685, 704 2220372, 85, 87, 89, 99, 103, 419, 421, 423 2220373, 77, 82, 89, 93, 99, 103, 245, 327, 332, 336, 340, 419, 421, 423, 427, 429, 523 2220374, 77, 327, 331, 335, 339, 375, 379, 521
2220375, 391, 395, 407, 409, 417, 613, 665 2220376, 481 2220377, 491 2220379, 217, 219, 364, 368, 371, 376, 380, 384 2220380, 197, 199, 201, 203, 205, 363, 367, 371 2220383, 596 2220385, 98, 197, 199, 201, 203, 205, 375, 379, 383, 390, 394, 399, 423 2220386, 596 2220415, 127, 387 2220435, 431, 433 2220451, 197, 199, 201, 203, 205, 375, 379, 383, 390, 394, 399, 411, 415 2220464, 217 2220465, 431, 433, 481 2220466, 112, 419, 421, 423, 481, 641 2220471, 407, 409, 613, 665 2220472, 178, 182, 186, 189, 193, 197, 199, 201, 203, 205 2220473, 98, 111, 127, 327, 328, 331, 332, 335, 336, 339, 340, 368, 371, 375, 379, 390, 394, 398, 399, 419, 421, 423, 425, 481, 626, 684, 704 2220497, 157, 161, 166, 169, 173, 363, 367, 371, 391, 395, 399 2220500, 523 2220501, 89, 103, 197, 199, 201, 203, 205, 387, 425, 684, 704 2220502, 417 2220516, 375, 379, 383 2220574, 398, 559 2220578, 431, 433 2220579, 177, 181, 185, 189, 193, 257, 363, 367, 371, 391, 395, 399, 401 2220582, 364, 368, 371, 387, 399 2220594, 481 2220596, 99, 419, 421, 423, 427, 429, 521, 523 2220602, 327, 332, 336, 340, 419, 421, 423, 481 2220603, 85 2220605, 364, 390 2220606, 626, 685, 704 2220609, 127 2220612, 399 2220618, 417, 423, 481 2220622, 197, 199, 201, 203, 205 2220623, 481
544D
2220624, 596 2220628, 127, 197, 199, 201, 203, 205, 363, 367, 371, 391, 395, 399 2220635, 157, 161, 165, 169, 173, 197, 199, 201, 203, 205, 363, 367, 371, 390, 394, 399, 626, 685, 704 2220646, 491 2220648, 158, 162, 166 2220651, 407, 677 2220654, 257 2220655, 411, 413 2220659, 596 2220671, 327, 331, 335, 339 2220683, 327, 331, 335, 339, 379, 521 2220700, 197, 199, 201, 203, 205, 375, 379, 383, 391, 395, 399 2220726, 98 2220819, 112 2220828, 327, 331, 335, 339 2220861, 368, 371, 395, 399 2220865, 398, 411 2220878, 219 2220898, 77 2220899, 90, 98, 103, 328, 332, 336, 340 2220947, 413, 415 2220973, 77, 411, 415 2220974, 413 2221026, 481 2221036, 415 2221048, 375, 379, 383, 431, 433 2221050, 415 2221114, 707 2221154, 193 2230024, 99, 431, 433, 505 2230025, 403, 405, 407, 596, 677 2230043, 505 2230044, 407, 409, 415, 612, 616, 664, 677, 684, 687 2340037, 129 2340038, 129 2340039, 129 2340045, 129 2340046, 129 24431386, 82 24601570, 26, 670 24601710, 387 24604083, 724 24604172, 132 24641328, 284, 692 24741047, 157, 161, 555, 557, 559, 724 24771004, 547, 549, 551 24861167, 651, 656
727
PART NUMBER INDEX 24861170, 157, 161, 165, 182, 186, 190, 305, 307, 309, 311 24921332, 223, 225, 227, 237, 239 2600216, 131 2600281, 135 2716143, 149 2717287, 127 2720058, 157, 161, 165, 169, 182, 186, 190, 213, 217, 219, 221 2720463, 215 2720550, 219 2720643, 173 2720645, 221 2750532, 707 2900770, 533 2915023, 531 2915037, 117, 639 2915038, 302 2915047, 713 2915048, 713 2915112, 707 2915180, 170, 722 2915184, 19 2940074, 131, 135, 722 31200160, 135 31200170, 724 31200172, 724 31200386, 135 31200387, 135 31200388, 135 3251813, 580, 584 3271601, 221 3271805, 174 3272205, 173 3300143, 37, 39 3300240, 71, 109 3311001, 131 3311405, 136, 193 3311501, 131, 707 3311505, 19, 21 3311601, 405 3311605, 193 3311801, 566 3311802, 566 3380582, 281 3380653, 281 3400022, 345, 723 3421453, 136 3423212, 339, 713 3423242, 71, 109 3423247, 43 3423248, 35 3423263, 85, 87, 457, 459 3423275, 71, 109 3423276, 71, 109, 127 3423301, 407, 409, 415, 612, 616, 664, 677, 687 3423307, 109 3440832, 61 3510807, 131 3510809, 131 3520072, 131, 135 3520198, 135
728
3539685, 131 3573363, 131 3575947, 173 3576433, 19 3641438, 131 3760170, 136 3780177, 193 3790222, 173 3790226, 29, 673 3790230, 673 3820020, 135 3841203, 109 3900022, 302 3900232, 405, 677 3911008, 131 3911428, 131 3911528, 131 3931610, 205 3931672, 39 4100109, 241 4105262, 589 4110422, 75, 79 4240018, 229 4341409, 221 4460035, 656 4460374, 547, 549, 551 4460457, 551 4460459, 553 4460466, 561, 569 4460475, 162, 315, 425, 527, 545, 551, 555, 600, 626, 647, 651, 656, 685, 704 4460476, 425, 551, 626, 685, 704 4460532, 563 4460589, 559 4460590, 559 4460591, 559 4460746, 557, 559 4460789, 557, 559 4460790, 561 4460842, 561 4460850, 561 4460943, 561 4460944, 561 4460955, 561 4520482, 275 4520484, 275 4520486, 275 4520488, 275 4520490, 275 4520492, 275 4640438, 533 4641192, 515 4711000, 566 4711400, 19, 21, 131, 136, 190, 383, 559, 567 4711500, 19, 21, 131, 215 4711600, 30, 193, 229, 405, 567, 673 4711700, 589 4711800, 61, 193, 413, 445, 473 4712000, 61, 349 4740003, 63
4751000, 131 4751400, 135, 193, 372 4751500, 19, 21, 225, 227, 229, 481, 713 4751600, 193, 405, 409, 543, 677 4751800, 174, 221 4752000, 215, 505 4752200, 173 4752600, 22 4761000, 21, 131, 545 4761400, 320, 355, 372, 383, 559, 571 4761500, 215, 354, 355, 481, 566, 707 4761600, 29, 53, 193, 205, 221, 405, 409, 417, 429, 491, 567, 673 4761700, 173, 193 4761800, 39, 55, 57, 173, 193, 387, 409, 413, 445, 455, 459, 473 4762000, 215, 505 4832000, 707 4832100, 707 4846265, 131 4846452, 135 4846528, 131 4891800, 109 4892500, 14, 18, 21, 713 4923310, 711 4923398, 557 4923525, 656 6604662, 127 70002219, 535 70002224, 535 7000297, 271 70003849, 535 7000645, 523 70020002, 124 70020004, 124 70020015, 120, 124 70020017, 120, 124 70020025, 124 70020026, 124 70020027, 124 70020028, 124 70020029, 124 70020227, 606 70020308, 724 70020309, 724 70020334, 511, 513 70020348, 211 70020349, 211 70020358, 211 70020370, 479 70020375, 447, 463 70020383, 117, 121, 125, 639 70020404, 345 70020428, 531 70020555, 95 70020562, 141 70020890, 563 70020891, 563 70020923, 347 70021141, 271
544D
70021146, 271 70021342, 79, 141 70021349, 79 70021358, 141 70021359, 141 70021360, 141 70021361, 141 70021362, 141 70021364, 141 70021365, 141 70021366, 141 70021367, 120, 124, 141 70021382, 120, 124 70021387, 141 70021391, 141 70021392, 141 70021393, 537 70021395, 141 70021399, 141 70021415, 79 70021429, 120, 124 70021440, 529, 537 70021441, 529 70021442, 529 70021443, 529 70021444, 537 70021446, 537 70021447, 537 70021448, 537 70021451, 537 70021452, 537 70021453, 529 70021464, 537 70021465, 537 70021466, 537 70021472, 207, 209 70021584, 221 70021585, 221 70021586, 221 70021587, 221 70021588, 221 70021616, 323 70021620, 459 70021621, 459 70021622, 459 70021683, 497, 501 70021776, 323 70021793, 211 70021794, 211 70021795, 211 70021796, 211 70021797, 211 70021798, 211, 723 70021799, 211 70021800, 211 70021801, 211 70021803, 211 70021804, 211 70021805, 211 70021806, 211 70021807, 211, 723 70021809, 211 70021810, 211 70021812, 531 70021824, 559, 563 70021825, 563 70021826, 563
91364001
PART NUMBER INDEX 70021901, 469 70021902, 469 70021903, 469 70021904, 469 70021905, 469 70021907, 469 70021908, 469, 533 70021909, 469, 723 70021921, 79 70021935, 79 70021976, 529 70021977, 79 70021978, 79 70021979, 79 70021980, 141 70021981, 141 70021983, 121, 125 70022026, 292 70022028, 79 70022038, 533 70022039, 533 70022040, 533 70022041, 533 70022042, 533 70022043, 533 70022044, 531 70022045, 531 70022046, 531 70022047, 117, 120, 639 70022048, 117, 120, 639 70022049, 117, 120, 639 70022051, 495 70022117, 445 70022118, 445 70022119, 445, 459, 469 70022120, 445, 459, 469 70022121, 447 70022122, 447 70022123, 447 70022124, 447 70022125, 447, 723 70022508, 445, 463 70022509, 463 70022511, 463 70022512, 463 70022513, 463 70022514, 463 70022515, 463, 723 70022527, 125, 141 70022530, 124 70022536, 445, 459 70022537, 445, 459 70022538, 445, 459, 723 70022636, 211 70022638, 211 70022729, 511, 513 70022811, 463 70022812, 463 70022875, 251 70022931, 144, 148 70022932, 144, 148 70022933, 148 70022934, 144, 148 70022935, 145, 149 70022936, 144, 149 70022937, 145, 149 70022938, 149
91364001
70022939, 145, 149 70022940, 149 70022941, 149 70022942, 145, 149 70022943, 149 70022944, 149 70022945, 149 70022946, 145, 149 70022947, 149 70022948, 149 70022949, 145, 149 70022950, 145, 149 70022951, 149 70022952, 145 70022957, 144, 148 70022958, 149 70022959, 150 70022960, 144, 148 70022961, 149 70022962, 149 70022963, 150 70022964, 150 70022965, 149 70022966, 149 70022967, 149 70022968, 150 70022969, 144, 148 70022970, 144, 148 70022971, 149 70022972, 149 70022973, 149 70022974, 149 70022975, 149 70022976, 149 70022977, 149 70022978, 149 70022979, 149 70022980, 145, 149 70022981, 150 70022982, 149 70022983, 150 70022984, 144, 148 70022985, 144, 148 70022986, 150 70022987, 144, 148 70022988, 149 70022989, 150 70022990, 145, 149 70022991, 149 70022992, 144, 148 70022993, 144, 148 70022994, 144, 148 70022995, 144, 148 70022996, 150 70022997, 149 70022998, 145, 149 70022999, 149 70023000, 149, 150 70023001, 149 70023002, 149 70023003, 144, 148 70023004, 144, 148 70023005, 145, 150 70023006, 145, 150 70023007, 145, 150 70023008, 144, 148 70023009, 144, 148
70023010, 144, 148 70023011, 150 70023013, 150 70023014, 144, 148 70023015, 145, 150 70023016, 144, 148, 149 70023040, 22 70023041, 22 70023058, 221 70023139, 22 70023156, 719 70023298, 211 70023299, 211, 723 70023300, 211 70023457, 221 70023892, 479 70023893, 479 70023894, 479 70023895, 479 70023896, 479 70023897, 479 70023898, 479 70023899, 479, 723 70023925, 145, 150 70024020, 535 70024058, 569, 620, 664 70024262, 535 70024345, 345 70024346, 345 70024347, 345 70024348, 523 70024391, 455, 723 70025606, 535 70025959, 535 70026056, 535 70026057, 535 70026058, 535 70026059, 535 70026060, 535 70026061, 535 70026062, 535 7005811, 629 7005842, 629 7005845, 629 7005874, 629 7006831, 525 7010543, 521 7012910, 523 7017047, 271 7017094, 271 7017477, 523 7017478, 523 7017496, 515, 521, 523 7021610, 489, 521 7022390, 489 7022394, 489 7024167, 271 7024177, 271 7024399, 719 7024574, 531 7024881, 515 7026425, 559 7026442, 219 7026477, 347 7026478, 347 7026798, 19, 22 7026799, 19, 22
544D
7026900, 19, 22 7026901, 19, 22 7026902, 19, 22 7026904, 18, 21 7026905, 19, 22 7026906, 19, 22 7026916, 207, 209 7026917, 207, 209 7026918, 207, 209 7026919, 207, 209 7026920, 207, 209 7026923, 207, 209 7026924, 207, 209 7026925, 207, 209 7026926, 207, 209 7026927, 207, 209 7027856, 724 7027857, 724 7028492, 266 7028820, 507 7028939, 281 7028940, 281 7028941, 281 7028942, 281 7028943, 302 7028944, 302 7028945, 302 7028946, 302 7028947, 302 7028948, 302 7028949, 302 7028950, 302 7028951, 302 7028952, 302 7028953, 302 7028954, 302 7028955, 302 7028956, 302 7028957, 302 7028958, 302 7028959, 302 7028960, 303 7028961, 303 7028962, 303 7029004, 281 7029209, 302 7029520, 95 7029521, 95 7029524, 711 7029525, 211 7029574, 724 7029575, 724 7029576, 724 7029577, 724 7029578, 724 7029692, 79, 141 7029703, 124 7029714, 141 7029755, 557, 559 7029756, 451 7029757, 451 7029758, 451 7029759, 451 7029760, 451, 455, 473, 477, 533 7029761, 451 7029762, 451
729
PART NUMBER INDEX 7029763, 451 7029765, 451 7029766, 451 7029814, 477 7029815, 477 7029816, 477 7029817, 477 7029955, 473 7029956, 473 7029957, 473 7029958, 473 7029959, 455, 477 7029968, 477 7029976, 473 7029977, 473 7029978, 473 7029979, 473 7029980, 477 7029981, 451 7029982, 451 7029983, 455 7029984, 455 7029985, 455 7029986, 455 7029987, 455 7029988, 455 7029989, 455 7029990, 455 7029995, 529 7029996, 120, 124 7029997, 120, 124 7062922, 127 7075611, 589 7110702, 127 7110712, 127 7110722, 127 7112642, 107 7114941, 107 72071980, 157, 161, 165, 169 72088049, 53 7301448, 571 7301524, 571 7301525, 571 7301893, 543 77133052, 375, 379, 383, 398, 427, 429 77133053, 375, 379, 383, 398 77133075, 375, 380 77133076, 375, 379 77133136, 93, 401, 411, 413, 435, 566, 620, 664 77133137, 93, 391, 395, 399, 401, 411, 413, 423, 435, 437, 439, 566, 620, 664 77133139, 18, 403, 405, 435, 437, 439, 596 77133140, 14, 18, 89, 99, 104, 403, 405, 417, 431, 433, 435, 437, 439 77133146, 99 77133168, 14, 99, 401, 417, 431, 433, 435, 439
730
77133177, 14, 18, 89, 104, 403, 405, 417, 431, 433, 435, 437, 439 77133196, 186, 190, 193, 368, 371, 395, 399 77133197, 425 77133201, 90, 98, 103 77133209, 427, 429 77133248, 637 77133269, 98 77133270, 93 77133279, 391, 395, 399, 435 77133306, 391, 395, 399, 411, 413, 435, 437, 439 77133389, 401, 403, 405, 431, 433, 439, 566, 596, 620, 664 77133390, 391, 395, 399, 401, 403, 405, 411, 413, 431, 433, 435, 437, 439, 596 77133447, 157, 161, 165, 169, 173, 197, 199, 201, 203, 363, 367, 371, 391, 395, 399 77133458, 98 77133497, 99, 398 77133498, 99, 327, 331, 335, 339, 398, 419, 421 77133499, 99, 327, 331, 335, 419, 421 77133893, 427, 429 77141077, 49 77143003, 13, 17, 217, 219, 305, 307, 309, 311, 425, 541, 652, 656 77143004, 217, 284, 288, 292, 692, 696, 700 77143006, 13, 14, 18, 19, 21, 22, 99, 217, 219, 229, 284, 288, 292, 305, 307, 309, 311, 427, 429, 527, 541, 543, 647, 652, 656, 692, 696, 700, 719 77143013, 14, 18, 21, 98, 131 77143015, 85, 87, 491, 541 77143016, 545 77143017, 284, 288, 292, 545 77163102, 284, 288, 292 77163117, 647 77163204, 566, 621 77333027, 576 77333053, 131 77363079, 93 77363126, 425 77363128, 197, 199, 201, 203, 205, 363, 367, 371 77363225, 547, 549, 551 77363228, 359, 561, 563, 681 77363229, 569
77363232, 359, 569, 620, 664, 681 77363233, 569 77363242, 561 77363246, 561, 563 77363263, 547, 549 77363264, 547, 549, 551 77363267, 709, 711 77363268, 284, 288, 292, 320, 323, 547, 549, 551, 600, 652, 657, 692, 696, 700 77363302, 652, 657 77363345, 359, 681 77383154, 223, 225, 227 77383377, 555, 557, 559, 724 77383410, 567, 651, 656, 666 77383467, 313, 315, 317, 652, 657, 709, 711 77383470, 284, 288, 292, 313, 315, 317, 566, 621, 647, 652, 657, 692, 696, 700, 709, 711 77383540, 284, 288, 292, 692, 696 77383567, 541 77383580, 245 77383744, 284, 288, 292, 317, 692, 696, 700 77383790, 223, 225, 227, 229 77384578, 547, 549, 724 77385131, 99 80263012, 135 80264031, 302 80264032, 279 80264033, 297 80264034, 279, 297 80264035, 281 80264061, 296, 297 80264062, 297 80264066, 296 80264074, 297 80264078, 297 80264082, 297 80264091, 298 80264111, 281 80264140, 351 80333162, 257 8033686, 82, 83 8033690, 82 8033691, 82 8033692, 82 8033693, 82 8033698, 83 8033786, 531 8033866, 302 8034815, 302 8035180, 265 8035322, 445, 459 8035393, 302 8035477, 297 8035500, 323 8035523, 279 8035536, 531
544D
8035642, 302 8035818, 724 8035819, 724 8035831, 150 8035862, 531 8035863, 531 8035865, 463 80363036, 355, 666 8036394, 447 80364009, 281, 303 80364012, 303 80364023, 302 80364024, 297 80364063, 302 8036581, 521 8036629, 479 8036654, 281 8036668, 303 8036669, 302 8036670, 302 8036678, 297, 302 8036750, 479 8037146, 469 80373025, 169 80373046, 288, 292, 696 80373088, 633 80373090, 235 80373091, 170, 235 80373092, 170, 235 80373093, 235 80373094, 233, 235 80373095, 235 80374015, 207, 209, 722 80374020, 207, 209 80374021, 207, 209 80374048, 207, 209 80374050, 207, 209 80374054, 207, 209 80375012, 633 80384185, 297, 303 80384187, 297, 303 80384191, 297, 303 80384204, 296 80384207, 296 80384218, 303 80434095, 519 8050001, 30, 465, 467, 674 80501006, 153 80603022, 576, 580, 584 80603026, 576, 580, 584 80603037, 587, 589 80623016, 398 80633030, 197, 199, 201, 203, 205, 371 8065062, 127 80673009, 505 80673023, 99, 439 80683013, 190 80683073, 288, 292, 696 80903009, 131 80904003, 724 80914235, 507 80914241, 507 80933066, 29, 390, 394, 399, 673 80933070, 363
91364001
PART NUMBER INDEX 80933123, 399, 423, 435, 437, 439 80933140, 435, 437, 439 80933367, 229 80934037, 626 80934080, 507 80934082, 511 80934084, 511 80934202, 493 80934205, 517 80934241, 351 80934340, 511 80934423, 493 80934498, 351 80934656, 351, 723 80934658, 351 80934671, 495 80963050, 651, 656 80963055, 561, 651, 656 80963056, 561, 651, 656 80963057, 284, 288, 292, 547, 549, 551, 557, 559, 647, 692, 696, 700 80963058, 162, 315, 527, 553, 555, 557, 559, 600, 647 80963059, 551 80963062, 545, 600, 651, 656 80963065, 162, 527, 545, 547, 549, 551, 555, 561, 647 80963066, 553, 600, 651, 656 80963067, 284, 288, 292, 561, 563, 692, 696, 700 80963068, 284, 288, 292, 547, 549, 553, 557, 559, 647, 651, 656, 692, 696, 700 80963070, 600 80963101, 284, 288, 292, 317, 320 80974021, 491 82033995, 692 82033996, 284, 288, 292, 359, 651, 656, 681, 692, 696, 700, 709 8205655, 531 8220524, 557 8220553, 561, 563 8220883, 563 8225122, 571 8229260, 571 8270147, 543 8270148, 543 8270621, 17, 21, 724 8273029, 233 8273257, 223, 225, 227, 229 8275247, 241 8303545, 571 8303626, 107 8303634, 127 8303715, 127 8305012, 107 8305624, 19, 21
91364001
8305643, 127 8305644, 107 8305645, 409, 589 8305647, 589 8307007, 107 8307028, 656 8307112, 107 8307113, 589 8307219, 571 83073828, 253 8307904, 63, 127 8307916, 63 8307917, 63 8307918, 63, 127 8310067, 43, 63 8310093, 63 8310160, 127 8310161, 127 8310705, 173 83191004, 157, 161, 165, 177, 181, 185 83191005, 178, 182, 186, 189 83191006, 177, 181, 185, 189 83191010, 157, 161, 165, 169, 177, 181, 185, 543 83191012, 157, 161, 165 83191013, 162, 165, 177, 181, 185, 189 83191021, 177, 181, 185, 189 83191032, 157, 161, 165, 169 83191035, 157, 161, 165 83191038, 162, 166, 185, 647 83191039, 169 83191040, 189 83191041, 157, 161, 165 83191043, 169 83191049, 170 83191059, 347 83201006, 25, 30 83201021, 29, 673 83201024, 89, 98, 103 83201026, 89, 98, 103 83201057, 629 83201061, 57 83201073, 302, 427 83201104, 403 83201111, 302 83201115, 390, 394 83201123, 61, 443, 445 83201135, 157, 161, 165, 177, 181, 185, 387, 390, 394, 398 83201140, 25, 669 83201144, 25, 29, 669, 673 83201154, 302 83201155, 169, 177, 181, 185, 189, 387, 391, 395, 399 83201158, 14, 19, 713 83201172, 33, 35 8320270, 158, 162, 166
83421139, 383 83451104, 77 83481285, 547, 549 83481286, 547, 549, 551 83481645, 43 83483497, 177, 213 83483584, 253 8360005, 700 83621283, 443, 445 83633002, 327 83651133, 375, 379, 383, 390, 394, 399 83661316, 87 83662017, 390, 394 83683175, 177, 181, 185, 237 83683181, 323 83683254, 553, 557 83683291, 13, 17, 21 83683308, 217, 219 83683363, 359, 681 83683549, 100 83783030, 169 83793054, 37 83924121, 519 83924123, 507 83953028, 527 8405007, 700 8405201, 221 8410013, 215 8410031, 173 8420053, 109, 125, 127 8420055, 109, 125, 127 8430048, 700 84521056, 217, 219 84521062, 85, 87 8466306, 14, 18, 21 84711333, 177, 181, 185, 189, 363, 367, 371 84711334, 157, 161, 165, 169, 173, 363, 367, 371 84712737, 390, 394, 398 84712738, 157, 161, 165, 169, 173, 177, 181, 185, 189, 193, 387, 390, 394, 399 84712739, 387 84712746, 213, 215 84716148, 596 84716434, 85, 87 84716719, 375, 379, 383 84717295, 704 84717304, 364, 368, 371, 391, 395, 398 84717306, 626, 685 84717519, 425 84717537, 99, 626 84717556, 429 84717560, 427 84717594, 423 84717640, 82 84717644, 77 84717778, 99 84717871, 99 84717893, 626, 685 84718046, 596 84718047, 98
544D
84718067, 89, 103 84718077, 387 84718164, 375, 379, 383, 596 84718189, 423 84718201, 364, 368, 371 84718202, 419, 421 84718294, 423 84718355, 391, 395, 398 84718377, 425 84718425, 178, 182, 363, 391 84718427, 596 84718614, 391, 395 84718615, 391, 395 84718625, 364, 368, 372 84718631, 427 84718632, 415, 722 84718635, 375, 379, 383 84718637, 407, 612, 616, 665, 677, 684, 687 84718639, 177, 181, 185, 189, 193, 363, 367, 371 84718672, 419, 421, 423 84718673, 419 84718680, 431, 433 84718682, 431 84718684, 413, 415 84718685, 407, 409, 613, 616, 665, 678, 688 84718686, 407, 409, 613, 616, 665, 678, 688 84718687, 328, 332, 336, 340 84718688, 327, 331, 335, 339 84718689, 328, 332, 336, 340 84718690, 327, 332, 336, 340 84718691, 328, 332, 336, 340 84718692, 423, 481 84718695, 431 84718696, 431 84718700, 178, 182, 186, 189, 193, 363, 367, 371, 390, 394, 399 84718701, 363, 367, 371 84718735, 425 84718736, 425 84718737, 431, 433 84718738, 431, 433 84718739, 390, 394, 398 84718740, 390, 394, 398 84718741, 390, 394, 398 84718743, 375, 379, 383 84718745, 158, 162, 166, 375, 379, 383 84718751, 364, 391 84718752, 364, 391 84718845, 387 84718847, 626 84718860, 421, 423 84718893, 411 84718894, 411 84718929, 387
731
PART NUMBER INDEX 84718943, 407, 612, 616, 665, 677, 684, 687 84718945, 364, 368, 376, 380 84718947, 364, 368, 375, 379, 383 84718948, 411 84718951, 419, 421 84718955, 423 84718956, 186, 375, 379, 383 84718959, 403, 405, 596, 612, 616, 664, 677, 684, 687, 722 84718968, 375, 379, 383 84718969, 685 84718975, 685 84718976, 685 84718977, 685 84718979, 375, 379 84718999, 375, 379 84719018, 407, 409, 415, 612, 616, 664, 677, 684, 687 84719040, 417 84719042, 419 84719057, 419, 421 84719115, 401 84719143, 387 84719163, 704 84719166, 704 84719167, 704 84719170, 398 84719224, 431, 433 84719365, 375, 379 84719378, 429 84719415, 398 84719416, 398 84719447, 394, 398 84719455, 407, 409, 415, 567, 596, 612, 616, 620, 664, 677, 684, 687, 722 84719474, 596 84719847, 401 84719976, 433 84719977, 421 84719980, 384 84719984, 433 84721052, 398 84721053, 398 84721060, 423 8500066, 711 85071128, 217, 219 85101098, 26 8520021, 479 85211088, 13, 17, 21 8522012, 55, 58 8530030, 193 85401340, 29, 390, 394 85611274, 651, 657 85611278, 217 8580315, 127 8584001, 127 8584003, 567 85841150, 543
732
85941016, 14, 217, 219, 311, 439 85941017, 157, 161, 165, 541, 543, 559, 651, 656 85941018, 288, 292 8642207, 127 86541381, 213, 215, 722 86621230, 417, 427, 429, 439, 647, 651, 656 86661147, 99, 651, 656 86661149, 651, 656 86661152, 651, 656 86671187, 288, 292 86681572, 25, 30 86683122, 14, 18, 21, 331, 335, 339, 347, 359, 651, 656, 681 86683193, 284, 288, 292, 692, 696 86683480, 19, 100, 284, 288, 292, 323, 359, 651, 681, 709, 711 86881273, 53 86881276, 53 86881421, 251 86883074, 169 86883075, 157, 161, 165, 555, 557 86883106, 158, 162, 166, 169, 182, 186, 189, 213, 217 86883260, 651, 657 86883327, 217, 219 86921268, 25, 55, 57, 669 86981533, 223 86983188, 323 86983193, 359, 681 86983202, 647 86984451, 249 86984452, 249 86984559, 557, 559 8760268, 85, 87, 89, 98, 103, 197, 199, 201, 203, 205, 368, 371, 376, 379, 383, 395, 399, 419, 421, 423, 431, 433, 505 8765204, 90, 98, 104, 375, 379, 383, 390, 394, 401, 407, 409, 423, 481, 505, 523, 596, 613, 616, 665 8769132, 127 8770016, 127 8770064, 173 8786514, 273, 275 88201001, 186, 190 88201002, 651, 656 88201003, 284, 288, 292, 327, 331, 343, 527, 566, 620, 664, 692, 696, 700 88201004, 719 88201005, 93, 620, 647, 664, 666 88201006, 93, 399
88201007, 98, 339, 398 88201008, 89, 99, 103, 158, 162, 166, 327, 331, 335, 339, 364, 368, 391 88201010, 375, 379, 383 88201011, 375, 380 88201012, 354, 609, 613, 626, 645, 684, 687 88201015, 704 88201016, 13 88201017, 566, 620, 664 88201018, 219, 335, 339, 354, 355, 666 88201019, 354, 355, 505, 665, 704 88201020, 13, 18, 157, 161, 165, 190, 217 88201021, 19, 73, 77, 225, 227, 229, 328, 331, 335, 339 88201022, 327, 331, 335, 339, 417 88201023, 93, 391, 395, 401, 411, 413, 435, 437, 439, 566, 620, 664 88201024, 99 88201025, 98 88201027, 77, 481 88201033, 223, 347 88201034, 93, 217, 407, 415, 612, 617, 665, 677, 684, 687 88201035, 25, 73, 77, 217, 219, 347, 391, 395, 398, 605, 620, 665, 666, 669 88201036, 73, 77, 177, 181, 185, 189, 219, 363, 367, 371, 403, 505, 605 88201037, 82, 217, 219, 403, 605 88201038, 498, 502 88201040, 85, 87, 431, 433, 498, 502 88201045, 491 88201050, 13, 17 88201051, 157, 161, 165, 169, 363, 367, 371 88201065, 37, 55, 57, 85, 87, 181, 185, 189, 443, 453, 457, 471 88201066, 43, 45, 49, 177, 471, 473, 629 88201070, 431, 433, 596 88201073, 73, 77 88201074, 407, 415, 612, 617, 665, 677, 684, 687 88201075, 158, 162, 166 88201093, 49 88201095, 157, 161, 165, 169, 213 88201096, 77 88201105, 69, 85, 87, 89, 103 88201106, 170
544D
88201108, 45, 600, 651, 656 88201112, 197, 199, 201, 203 88201143, 13, 17 88201534, 85, 87 88201535, 85, 87 88201536, 43, 57 88201537, 43 88201538, 45 88201539, 45, 49 88201564, 45, 49 88201565, 49 88201570, 43 88201616, 245 88204912, 14, 18 88211028, 555, 557, 559 88211030, 284, 288, 292 88211034, 641 88211044, 354, 355, 613, 616, 643, 645, 666, 688 88211068, 29, 197, 199, 201, 203, 673 88211083, 37 88211121, 25, 669 88212228, 327, 331, 335, 339, 493 88212272, 29, 673 88212285, 30, 673 88212287, 43 88212321, 26, 29, 670, 673 88241053, 104 88261011, 331, 335, 339 88261014, 14, 158, 162, 166 88261017, 327, 425, 576, 580, 584 88261020, 18 88261022, 305, 311 88261024, 307, 309 88261030, 403, 612, 617, 665, 684, 687 88261039, 399 88301073, 13, 17, 21 88301088, 566, 621, 666 88301193, 13, 17, 21, 61 88301311, 347 88321022, 651, 656, 711 88321029, 305, 307, 309, 311 88341022, 69, 117 88441001, 327, 331, 335 88501004, 284, 288, 292, 320, 355, 375, 379, 383, 527, 566, 620, 626, 647, 651, 657, 664, 666, 685, 719 88501005, 73, 77, 99, 217, 225, 307, 327, 331, 335, 339, 354, 355, 481, 665 88501006, 25, 29, 73, 77, 82, 104, 305, 403, 427, 429, 498, 502, 505, 605, 669, 673 88501007, 13, 18
91364001
PART NUMBER INDEX 88501008, 73, 77, 407, 409, 413, 415, 431, 433, 566, 596, 605, 612, 616, 620, 664, 677, 684, 687 88501010, 77 88501016, 85, 87 88501106, 73, 77 88501108, 407, 409, 415, 566, 596, 612, 616, 620, 664, 677, 684, 687 88501110, 26, 29, 670, 673 88501112, 359, 681 88501312, 57 88501314, 55, 57 88501404, 354, 355, 356, 616, 643, 665, 666 88501405, 327, 331, 335, 339 88501406, 327, 331, 335, 339 88501408, 327, 331, 335, 339, 483 88501412, 57 88501414, 55, 57 88501416, 25, 669 88501610, 651, 656 88501612, 13, 17, 21, 555, 557, 559 88501613, 13, 17, 21 88501616, 347 88521008, 158, 162, 166 88521010, 43, 170 88521016, 33, 35, 85, 87 88521020, 30 88521204, 14, 18 88521205, 157, 161, 165, 190 88521206, 217, 219 88521208, 25, 670 88521210, 29, 673 88521304, 354, 425, 566, 609, 613, 620, 645, 664, 688 88521306, 25, 29, 403, 405, 612, 617, 665, 669, 673, 677, 684, 687 88521310, 69, 85, 87, 89, 103, 153 88521312, 25, 29, 669, 673 88521408, 403, 405 88521604, 13, 17, 21 88551007, 13, 17, 555, 557, 559 88551009, 98, 158, 162, 166, 185, 189, 284, 288, 292, 327, 331, 335, 339, 343, 354, 355, 356, 364, 368, 375, 379, 383, 391, 527, 567, 616, 620, 626, 643, 647, 651, 656, 665, 666, 685, 692, 696, 700, 704, 719
91364001
88551010, 98, 217, 225, 227, 229, 327, 331, 335, 339, 355, 481, 505, 620, 664, 665, 666, 704 88551011, 25, 82, 85, 87, 93, 104, 153, 178, 182, 186, 189, 197, 199, 201, 203, 217, 219, 223, 347, 363, 367, 371, 390, 391, 394, 395, 398, 403, 407, 415, 427, 431, 433, 498, 502, 505, 605, 612, 617, 620, 665, 666, 669, 677, 684, 687 88551012, 157, 161, 165, 169, 177, 181, 185, 189, 363, 367, 371, 387, 390, 394, 398 88551013, 37, 43, 45, 49, 85, 87, 177, 181, 185, 189, 407, 415, 431, 433, 443, 453, 457, 471, 473, 612, 617, 665, 677, 684, 687, 717 88551015, 131, 213 88551016, 600, 651, 656 88551153, 26, 670 88551154, 30, 673 88561001, 186, 545 88561002, 89, 93, 99, 103, 364, 368, 391 88561003, 13, 17, 217, 219, 302, 307, 309, 311, 481, 505, 704 88561004, 82, 403, 407, 415, 498, 502, 612, 617, 665, 677, 684, 687 88561006, 305 88561008, 213 88561009, 284, 288, 292 88561011, 13, 17 88561105, 61, 555, 557, 559, 621, 666 88561107, 14, 18, 327, 331, 335, 339, 375, 379, 383, 527, 566, 620, 626, 651, 656, 664, 684 88561108, 77, 98, 157, 161, 165, 169, 307 88561109, 85, 87, 177, 181, 185, 189, 217, 219, 305, 403, 612, 617, 665, 684, 687 88561111, 43, 45, 49, 158, 162, 166, 177, 181, 185, 189, 443, 471, 473 88561113, 77, 170, 678 88561115, 600, 651, 656 88581112, 55, 58 88581136, 89, 98, 103 88581149, 447, 449, 451 88581157, 55, 58 88581303, 339, 713
88581323, 25, 669 88581325, 29, 673 88591009, 637 88591011, 169 88591012, 417, 431, 433, 515 88591019, 25, 669 88591024, 178, 182, 363, 367, 371 88591027, 157, 161, 165, 169, 363, 367, 371 88591032, 25, 669 88591104, 25, 669 88591108, 29 88591202, 257, 387, 481, 641 88591203, 112, 419, 421, 423 88591204, 103, 111, 177, 178, 181, 182, 186, 189, 197, 199, 201, 203, 245, 328, 332, 336, 340, 363, 367, 371, 375, 379, 383, 387, 390, 394, 398, 419, 421, 423, 425, 431, 433, 481, 626, 685, 704 88591205, 103, 245, 328, 331, 335, 339, 419, 421, 423, 427, 429, 481, 521, 523 88591206, 77, 157, 161, 165, 169, 173, 328, 331, 335, 339, 363, 367, 375, 379, 390, 394, 399, 413, 415, 521 88591207, 177, 181, 185, 197, 199, 201, 203, 375, 379, 383, 390, 394, 398, 411, 413, 415, 417, 431, 433, 481, 613, 665 88591209, 431, 433, 481, 491, 525 88591210, 197, 199, 201, 203, 217, 363, 364, 367, 368, 371, 376, 380, 384, 505 88591508, 390, 394, 399 88631301, 343 88631302, 354, 355, 665 88631338, 349, 678 88631343, 93 88631449, 89, 98, 103, 131 88633001, 343, 354, 355, 665 88661010, 85, 87 88661013, 77, 82, 89, 99, 103, 111 88661014, 620, 665 88661016, 82 88661085, 612, 616, 664, 684, 687 88661110, 93 88661113, 596
544D
88661180, 82 88662037, 415 88662070, 375, 379, 505 88662084, 626 88662121, 398 8866334, 297, 303 88671001, 25, 30, 37, 43, 55, 57, 73, 77, 93, 109, 398, 407, 415, 427, 429, 443, 457, 461, 606, 612, 617, 665, 669, 673, 677, 688 88671008, 61, 89, 98, 103 88671018, 53, 98 88671022, 25, 85, 87, 89, 103, 453, 669 88671027, 45, 49, 53 88681344, 57 88701021, 29, 673 88711280, 29, 673 88711281, 247 88711283, 213, 215 88711383, 284, 692 88711384, 158, 162, 166 88711385, 177, 181, 185 88711570, 169 88712034, 284 88712304, 612, 617, 665, 677, 684, 687 88712306, 193 88821002, 354, 355, 665 88821004, 327, 331, 335, 339 89981036, 651, 656 90020247, 26, 30 90021552, 349, 678 90021705, 545, 709 90022042, 419, 421 90022230, 533 90023159, 391, 394, 399 90026491, 587 90026803, 553, 557 90026965, 77 90027187, 157, 161, 165, 178, 182, 186, 359, 391, 395, 398, 403, 405, 407, 409, 419, 421, 423, 425, 545, 555, 557, 566, 567, 596, 612, 613, 616, 617, 620, 665, 677, 678, 681, 684, 685, 687, 688 90027214, 292, 651, 656, 709 90027319, 284, 288, 651, 656, 709 90027470, 43, 45, 49, 53, 57 90027471, 43, 45, 49, 53, 596 90027472, 157, 161, 165, 169, 173 90027473, 45, 57, 197, 199, 201, 203, 205, 245, 257
733
PART NUMBER INDEX 90027684, 343 90027906, 387 90027987, 327, 331, 335, 339 90028482, 197, 199, 201, 203, 205, 363, 367, 371 90028488, 241 90028631, 229 90028662, 349, 355, 666, 678 90028695, 363, 367 90028740, 29, 673 90028935, 461, 463 90028977, 162, 166 90028990, 77, 596 90029955, 284, 288, 320, 651, 656, 709 90029999, 93 90030271, 157, 161, 165, 217 90200003, 69, 71, 85, 87, 89, 103, 109, 127, 153 90200284, 327, 331, 335 90200299, 354 90200440, 253 90200445, 587 90200602, 717 90200638, 349 90200680, 284, 288, 292 90200688, 587 90200755, 13, 17, 21, 217, 219 90200807, 231 90201414, 231 90201443, 93, 596 90202230, 347 90202371, 509 90202372, 509 90202376, 509 90202379, 509 90202399, 509 90202403, 509 90202404, 509 90202405, 509 90202406, 509 90202407, 509 90203384, 98 90203440, 659 90203543, 249 90204007, 85, 87 90204097, 89, 98, 103 90204244, 112, 684 90204245, 111, 684 90205121, 77 90205126, 93 90205792, 158, 162, 166, 169, 173, 178, 182, 186, 189, 193, 387, 390, 394, 399 90205870, 45, 85, 87, 722 90205891, 33, 35 90205918, 217, 219 90206169, 284, 288, 292, 696 90206170, 700
734
90206196, 13, 17, 21, 425, 713 90206198, 527, 647, 719 90206202, 713 90206417, 525 90207204, 253 90207458, 13, 17, 21 90207463, 407, 409, 413, 415, 567, 596, 612, 613, 616, 620, 664, 665, 677, 684, 685, 687, 688 90207661, 566, 620, 664 90207662, 99 90207719, 99, 626, 685, 704 90207856, 327 90207879, 629 90207880, 77 90207882, 77, 596 90207884, 73, 77 90207902, 61, 722 90208143, 605 90208148, 605 90208181, 605 90208187, 605 90208211, 629 90208212, 629 90214009, 724 90402427, 177, 181 90402478, 69 90402948, 73, 77 90403056, 77 90403437, 73, 77 90451020, 103 90451039, 82 90451047, 73, 77 90451053, 73 90451054, 153 90451058, 69, 85 90451060, 98 90451061, 99 90453002, 129 90453013, 103, 153 90453018, 99 90453019, 98 90453020, 99 90453021, 99 90453023, 98 90453030, 82 90453033, 99 90453034, 603 90453039, 67 90453040, 73 90453041, 73 90453043, 98 90453044, 98 90453045, 129 90453046, 99 90453048, 129 90453050, 605 90454001, 99 90454002, 99 90454003, 100 90455011, 73 90455012, 77 90455035, 82
90455037, 82 90455044, 89 90455047, 98 90455049, 67 90455051, 69 90455052, 69 90455053, 153 90551013, 69, 89 90553005, 129 90553008, 129 90553011, 111 90553012, 104, 153 90553013, 104, 153 90553014, 641 90553018, 129 90553021, 116 90553023, 641 90553024, 116 90553026, 132, 587, 589 90553027, 132, 576, 580, 584 90553028, 132, 576, 580, 584 90553034, 131 90554001, 131, 132 90554002, 641 90554004, 641 90554013, 131 90554015, 641 90554016, 79, 116, 141 90554017, 116, 141 90554018, 116, 141 90554019, 116 90554020, 79, 116, 120, 124 90554021, 116, 120, 124 90554022, 116, 120 90554023, 116 90554024, 116, 120, 124 90554025, 116, 120, 124 90554026, 116, 120, 124 90554027, 116, 120, 124 90554028, 116, 120 90554029, 116 90554030, 116 90554031, 116 90554032, 116 90554033, 116 90554034, 116, 120 90554035, 116, 124 90554037, 116 90554038, 116, 120, 124 90554039, 116, 120, 124 90554040, 116, 120, 124 90554041, 116 90554042, 79, 116, 120, 124 90554043, 116, 120, 124 90554044, 116, 120, 124 90554045, 116, 120, 124, 529, 537 90554046, 116, 529 90554049, 116, 120 90554051, 116, 120 90554052, 116, 120 90554053, 116, 120 90554054, 79, 116
544D
90554055, 116, 120 90554056, 116, 117, 120, 124, 639 90554057, 116, 121, 124 90554058, 116, 121, 124 90554059, 116, 121, 124 90554060, 116, 121, 124 90554061, 117 90554062, 79, 117, 121, 141 90554063, 117, 121 90554064, 117, 121, 125 90554065, 117, 121, 125, 141 90554066, 117 90554067, 117, 120, 124 90554068, 120 90554069, 117, 121, 124 90554070, 117, 120, 124, 639 90554071, 117, 121, 125 90554072, 117, 121, 125 90554073, 117, 121, 124 90554074, 117 90554075, 117 90554076, 79, 117, 121, 141 90554077, 117 90554080, 95 90555008, 69 90555013, 103 90555020, 67 90555024, 131 90556020, 131 90600273, 347 90600390, 129 90601015, 129 90601819, 129 90602706, 659 90602904, 73, 77 90602905, 73, 77 91003016, 587, 589 91003018, 587, 589 91003020, 587, 589 91003031, 587 91014058, 509 91014066, 451, 455, 477 91023006, 576, 580, 584 91031014, 33, 35 91031236, 43, 45, 49, 53, 85, 87, 722 91031271, 82 91031521, 284, 288, 292, 692, 696, 700 91033029, 13, 17 91033038, 61, 89, 99, 103, 131 91033039, 89, 99, 103, 131 91033089, 576, 580, 584 91033137, 217, 219 91033138, 327, 331, 335, 339, 419, 421 91033161, 596 91033172, 502 91033186, 43, 45, 49, 85, 87, 722
91364001
PART NUMBER INDEX 91033187, 57, 403, 405, 722 91033189, 43, 45, 49, 722 91033317, 547, 549, 551, 724 91033320, 14 91033380, 651, 656, 709, 711 91033387, 359, 681 91033425, 651, 656, 711 91033483, 626, 684, 704 91033485, 13, 18 91033487, 626, 685 91034070, 498 91034107, 515 91034118, 515 91034139, 443, 457 91034153, 443, 449, 453, 457, 475 91034156, 635 91034157, 603 91034236, 497, 501, 525 91034276, 443 91034372, 82 91034373, 82 91034374, 82, 99 91034375, 82, 99 91034376, 82, 83 91034377, 82, 83, 100 91034389, 269 91034390, 269 91034392, 82 91034393, 82 91034394, 82 91034399, 98 91034400, 98 91034404, 82 91034405, 83 91034406, 83 91034407, 83 91034408, 83 91034409, 83 91034410, 83 91034413, 83 91034414, 83 91034415, 83 91034416, 83 91034417, 82 91034418, 83 91034419, 82 91034420, 82 91034421, 82 91034422, 82 91034423, 82 91034424, 82 91034426, 83 91034427, 83 91034428, 82 91034429, 83 91034430, 83 91034431, 82 91034432, 83 91034433, 83 91034434, 83 91034435, 603 91034436, 603
91364001
91041322, 89, 98, 103 91041324, 89, 98, 103 91041325, 89, 98, 103 91041326, 89, 98, 103 91041327, 89, 98, 103 91041356, 89, 99, 103 91041361, 90, 103 91041362, 90, 98, 103 91041365, 61 91041438, 25 91041439, 25, 669 91041449, 25, 55, 57, 407, 409, 415, 612, 617, 665, 669, 677, 684, 687 91041450, 25, 55, 57, 407, 409, 415, 612, 617, 665, 669, 677, 684, 687 91041451, 25, 55, 57, 407, 409, 612, 616, 664, 669, 677, 684, 687 91041459, 25, 669 91041481, 25, 669 91041596, 25, 55, 57, 407, 409, 415, 612, 617, 665, 669, 677, 684, 687 91041732, 25, 29, 669, 673 91041733, 25, 670 91043084, 273, 275 91043120, 567, 620, 664 91043125, 77, 85, 87, 89, 93, 99, 103, 112, 145, 149, 407, 409, 596, 612, 616, 665, 677, 684, 687 91043126, 77, 82, 85, 87, 89, 93, 99, 103, 111, 145, 149, 407, 409, 596, 612, 617, 665, 677, 684, 687 91043134, 587, 589 91043135, 587, 589 91043136, 587, 589 91043146, 273 91043150, 237 91043186, 89, 103 91043214, 327, 331, 335, 339 91043221, 89, 98, 104, 131 91043222, 26, 30 91043237, 13, 18 91043247, 25, 669 91043298, 273 91043321, 684 91043353, 631 91043429, 284, 288, 292, 692, 696, 700 91043440, 99 91043446, 489 91043472, 269 91044002, 637 91044033, 471
91044080, 455, 473, 477, 533 91044099, 269 91044101, 269 91044105, 269 91044106, 269 91044107, 269 91044110, 269 91044112, 269 91044125, 502 91044206, 473 91044241, 111 91044242, 111 91044244, 111 91044245, 111 91044249, 111 91044250, 111 91044251, 111 91044262, 111 91044276, 269 91044277, 269 91044311, 269 91044361, 269 91044462, 269 91044527, 497 91045058, 661 91045059, 661 91045152, 26 91047061, 509 91053020, 197, 199, 201, 203, 205, 387, 391, 395, 399 91053413, 413 91053419, 323, 545, 709, 711 91054002, 197, 199, 201, 203 91063039, 93, 399 91063040, 93, 399 91064016, 461, 635 91064017, 461, 471 91064021, 509 91081176, 33 91081177, 26, 30 91081313, 37, 39, 55, 57, 85, 87, 453, 455, 457, 459 91081332, 327, 331, 335, 339 91081354, 349, 678 91081388, 157, 161, 555, 557, 559 91081415, 25, 29, 669, 673 91081445, 327, 331, 335, 339, 483 91081475, 13, 18, 281 91081499, 284, 288 91081573, 93 91081574, 93 91081577, 85, 87 91081594, 85, 87 91081622, 85, 87 91081640, 541, 543 91081693, 25, 669 91081695, 25, 669 91081737, 93
544D
91083069, 170, 505, 723 91083070, 505, 723 91083106, 157, 161, 165, 169, 173, 177, 181, 185, 189, 193, 387, 390, 394, 398 91083107, 354, 355, 616, 643, 666 91083128, 223, 225, 227 91083136, 327, 331, 335, 339, 349, 354, 359, 681 91083155, 284, 288, 292, 692, 696 91083173, 13, 17, 21 91083200, 505 91083217, 403, 405, 596, 612, 617, 665, 677, 684, 687 91083218, 158, 162, 166, 170, 177, 181, 185, 189 91083240, 435 91083248, 85, 87 91083249, 89, 104 91083262, 637 91083266, 177, 181, 185, 189, 193, 390, 394, 399 91083301, 505, 723 91083312, 327, 331, 335, 339 91083314, 576, 580, 584 91083317, 349, 576, 580, 584 91083318, 349, 576, 580, 584 91083333, 656 91083335, 612, 617, 665, 687 91083339, 387 91083367, 93 91083368, 93 91083418, 177, 181, 185, 189, 387 91083430, 593 91083440, 553, 557, 559 91083449, 29, 390, 394 91083456, 177, 181, 185 91083471, 635 91083480, 33, 35 91083483, 541 91083490, 626, 685, 704 91083491, 213, 215 91083492, 576, 580, 584 91083493, 166 91083518, 505 91083533, 13, 18, 217, 219, 399 91083535, 596 91083547, 349, 677, 685 91083574, 593 91084001, 158, 162, 166 91084017, 497 91084022, 505, 723 91084038, 511, 553 91084039, 511 91084043, 483, 485, 487 91084046, 247 91084047, 247
735
PART NUMBER INDEX 91084162, 178, 181, 186 91084227, 637 91084228, 637 91084282, 354, 355, 356, 616, 643, 666 91084284, 517 91084285, 517 91084286, 517 91084289, 517 91084290, 517 91084291, 517 91084294, 517 91084298, 517 91084299, 517 91084302, 517 91084308, 635 91084311, 197, 199, 201 91084319, 511 91084320, 511 91084321, 511 91084322, 511 91084323, 511 91084324, 511 91084325, 511 91084326, 511 91084327, 511 91084328, 511 91084329, 511 91084330, 511 91084331, 511 91084332, 511 91084359, 354, 355, 356, 616, 643, 666 91084362, 517 91085056, 93 91085058, 85 91085071, 626, 684 91085073, 593 91085091, 61 91085137, 367 91086130, 177, 181, 185 91086131, 178, 182, 186 91086151, 61, 722 91086152, 61 91093031, 307, 311 91094026, 507 91094027, 507 91094028, 507, 519 91094029, 507, 519 91094030, 507 91094031, 507 91094032, 507 91094033, 507 91094034, 507 91094035, 507 91094037, 507 91094038, 507 91094039, 507 91094040, 507 91113003, 523 91120003, 25, 669 91120004, 25, 669 91121082, 45, 722 91121091, 25, 669 91121134, 407, 409, 415, 566, 596, 612, 616, 620, 664, 677, 684, 687
736
91121145, 600, 651, 656 91121146, 600, 651, 656 91121151, 709, 711 91121159, 596 91121216, 709, 711 91121239, 25, 669 91121240, 25, 669 91121308, 61 91121309, 61 91123027, 25, 669 91123028, 25, 669 91123029, 25, 669 91123030, 25, 669 91123031, 26, 670 91123037, 587 91123038, 587 91123042, 587, 589 91123043, 587, 589 91123044, 587, 589 91123045, 587, 589 91123050, 354, 355, 665 91123051, 359, 681 91123054, 407, 409, 415, 566, 596, 612, 616, 620, 664, 677, 684, 687, 722 91123062, 354, 355, 609, 613, 616, 643, 645, 665, 688 91123065, 600, 651, 656 91123089, 443, 445, 447 91123092, 29, 390, 394 91123115, 67 91123124, 13, 17 91123127, 245 91123130, 245 91123132, 129 91123154, 566, 620 91123155, 566, 620 91123176, 315, 647 91123177, 709, 711 91123181, 315, 317 91123182, 284, 288, 292, 692, 696, 700 91124083, 635 91124084, 635 91124085, 635 91124086, 635 91124087, 467, 603 91124096, 449, 465, 467, 471, 603 91124103, 471 91124107, 13, 18 91124110, 251 91124111, 251 91124112, 251 91124125, 158, 162, 165 91125055, 600 91125106, 284, 288, 292, 692, 696, 700 91126032, 566, 620, 664 91140001, 13, 17, 22 91141102, 217 91141103, 217 91141122, 43 91141194, 596 91141197, 600
91141218, 13, 21 91141231, 217 91141256, 600 91141257, 600 91141259, 600, 652, 709, 711 91141265, 652 91141266, 652 91141301, 43 91141302, 45, 49, 53, 722 91141303, 45, 49, 53, 722 91141329, 13, 18, 281 91141331, 626, 685 91141342, 323 91141350, 89, 98, 104, 111, 131 91141364, 600, 651, 656 91141424, 25, 669 91141429, 541 91141432, 491 91141459, 284, 288, 292, 696 91141463, 14 91141468, 305 91141480, 305, 307, 309, 311 91141485, 217 91141506, 177 91141511, 247 91141512, 651, 656 91143003, 457 91143007, 461 91143020, 347 91143024, 407, 409, 415, 612, 616, 664, 677, 684, 687, 722 91143029, 217 91143030, 158, 162, 166 91143031, 158, 162, 166 91143032, 158, 162, 166 91143045, 217 91143049, 517 91143051, 13, 17 91143058, 364, 368, 371 91143059, 363, 367, 371 91143087, 197, 199, 201, 203, 205, 363, 367, 371 91143099, 177, 181, 185, 541 91143105, 569, 620, 665 91143107, 359, 569, 681 91143108, 323, 547, 549, 600, 652, 709, 711 91143114, 313 91143117, 600, 651, 656 91143120, 576, 580, 584 91143121, 157, 161, 165, 169, 173, 363, 367, 371 91143122, 177, 181, 185 91143124, 177, 181, 185, 541 91143127, 313, 315, 317 91143128, 313, 315, 317 91143131, 158, 162, 166 91143133, 505
544D
91143137, 620, 664 91143139, 217 91143140, 493 91143141, 566, 620, 664 91143143, 197, 199, 201, 363, 367 91143146, 626, 685 91143147, 626, 685 91143155, 545 91143161, 525 91143162, 576, 580, 584 91143163, 647 91143172, 257, 401, 505 91143182, 576, 580, 584 91143187, 425, 626, 685, 704 91143200, 327, 331, 335 91143201, 483 91143202, 576, 647 91143210, 600 91143214, 443 91143218, 505 91143267, 284, 296 91143273, 375, 379 91143274, 491 91143275, 93 91143276, 93 91143277, 93 91143280, 576, 580, 585 91143281, 576, 580, 584 91143282, 90, 99, 104, 116, 576, 580, 584, 587, 589 91143283, 576, 580, 584 91143284, 576, 580, 584 91143285, 576, 580, 584 91143286, 576, 580, 584 91143287, 576 91143288, 576, 580, 584 91143290, 587, 589 91143292, 576 91143302, 553 91143314, 169, 177, 181, 185, 193, 723 91143315, 157, 161, 555 91143316, 213, 215, 724 91143328, 217 91143329, 157, 161, 165 91143331, 313, 315 91143333, 284, 288, 292, 317, 320 91143335, 284, 288, 292, 320 91143338, 491 91143342, 343 91143344, 157, 161, 165 91143345, 157, 161, 165 91143346, 13 91143348, 13, 18, 21, 217, 219 91143349, 547 91143352, 223, 225 91143353, 223 91143354, 419, 421 91143357, 14, 18, 21, 724
91364001
PART NUMBER INDEX 91143361, 284, 288, 292, 317, 692, 696, 700 91143362, 647 91143371, 354, 609 91143372, 495 91144002, 197, 199, 201, 203, 205 91144004, 443, 457, 475, 477, 723 91144005, 461, 471, 473, 723 91144006, 465, 467, 603, 723 91144008, 217 91144015, 517 91144017, 443, 453, 457, 461, 475, 635 91144023, 443 91144024, 443, 457 91144025, 443 91144026, 457 91144027, 457 91144028, 457 91144032, 461 91144033, 461 91144034, 461, 471 91144035, 461 91144037, 465 91144038, 465, 467, 603 91144039, 465, 467 91144040, 465, 467, 603 91144062, 481 91144093, 511 91144094, 511 91144095, 511 91144098, 511, 513 91144099, 511, 513 91144125, 603 91144128, 453, 465, 467, 471, 475, 635 91144130, 525 91144131, 525 91144132, 525 91144133, 525 91144134, 525 91144136, 525 91144138, 525 91144139, 525 91144140, 525 91144162, 497, 501 91144163, 498 91144169, 509 91144171, 509 91144172, 509 91144173, 509 91144174, 509 91144175, 269 91144176, 269 91144177, 269 91144178, 269 91144179, 269 91144180, 269 91144181, 269 91144182, 269 91144183, 269 91144184, 269 91144185, 269
91364001
91144186, 269 91144187, 269 91144188, 269 91144189, 269 91144190, 347 91144192, 347 91144193, 502 91144194, 497 91144197, 343 91144203, 112 91144205, 111 91144206, 111 91144207, 111 91144208, 111 91144209, 111 91144210, 111 91144211, 111 91144212, 111 91144213, 111 91144214, 111 91144215, 111 91144216, 111 91144217, 111 91144218, 111 91144219, 111 91144221, 111 91144222, 111 91144223, 111 91144224, 111 91144225, 111 91144226, 111 91144227, 111 91144228, 111 91144229, 111 91144230, 111 91144231, 112 91144232, 112 91144233, 112 91144234, 112 91144235, 112 91144236, 112 91144237, 112 91144238, 112 91144239, 112 91144240, 112 91144241, 112 91144242, 112 91144243, 112 91144244, 112 91144245, 112 91144246, 112 91144247, 112 91144248, 507 91144254, 498 91144255, 501 91144256, 501 91144257, 501 91144258, 497 91144259, 497 91144260, 501 91144262, 497 91144263, 497 91144264, 497 91144265, 497 91144326, 247 91144327, 247 91144328, 247
91144329, 247 91144332, 247 91144333, 249 91144334, 249 91144335, 249 91144336, 249 91144337, 249 91144339, 249 91144341, 249 91144342, 249 91144343, 249 91144344, 249 91144345, 249 91144346, 249 91144347, 249 91144348, 249 91144349, 249 91144350, 249 91144351, 249 91144352, 249 91144353, 249 91144354, 249 91144356, 249 91144357, 249 91144358, 249 91144359, 249 91144360, 249 91144361, 249 91144362, 249 91144363, 249 91144364, 249 91144365, 249 91144366, 249 91144367, 249 91144368, 249 91144371, 251 91144372, 251 91144373, 251 91144374, 251 91144375, 251 91144376, 251 91144377, 251 91144378, 251 91144379, 251 91144380, 251 91144381, 251 91144382, 253 91144383, 253 91144384, 254 91144385, 254 91144386, 253 91144387, 253 91144388, 253 91144389, 253 91144390, 253 91144391, 253 91144392, 253 91144393, 253 91144394, 253 91144395, 253 91144396, 253 91144397, 253 91144398, 253 91144399, 253 91144400, 253 91144401, 253 91144402, 253
544D
91144403, 253 91144404, 253 91144405, 253 91144406, 253 91144407, 253 91144408, 253 91144410, 511 91144411, 511 91144412, 511 91144413, 511 91144414, 519 91144415, 519 91144416, 519 91144417, 519 91144418, 519 91144419, 519 91144420, 519 91144421, 519 91144422, 519 91144423, 519 91144424, 519 91144425, 519 91144431, 343 91144432, 343 91144433, 343 91144435, 297 91144442, 251 91144448, 347 91144458, 347 91144460, 495 91144461, 495 91144462, 495 91144463, 495 91144464, 495 91144465, 495 91144466, 495 91144467, 495 91144473, 315, 317 91144474, 517 91144475, 517 91144476, 296 91144477, 296 91144478, 296 91144479, 443 91144480, 525 91145042, 669 91145067, 491 91145079, 609 91145085, 217 91145086, 327, 331, 335, 339 91145087, 327, 331, 335, 339 91145088, 327, 331, 335, 339 91145089, 327 91145090, 349 91145091, 349 91145092, 547 91145099, 26 91146021, 158, 162, 166 91146037, 177, 181, 185, 237 91146042, 349 91146043, 349 91146050, 13, 17, 21 91146052, 443, 445
737
PART NUMBER INDEX 91146053, 89, 98, 104, 111, 131 91146054, 89, 98, 104, 111, 131 91146056, 157, 161, 165 91146058, 177, 181, 185 91146081, 14 91146087, 491 91146099, 284, 288, 292, 320 91146101, 158, 162, 166 91146102, 327, 331, 335, 339 91146103, 13 91146108, 327, 331, 335, 339 91146119, 354, 609 91153006, 231 91153007, 223, 225, 227 91153012, 217 91153021, 223, 225 91153031, 213, 215 91153050, 661 91154001, 158, 162, 166, 231 91154005, 231 91154006, 525 91154007, 525 91155014, 223 91155016, 213, 215 91155022, 481 91161016, 37 91161066, 26, 30 91161067, 26, 30 91161068, 26, 30 91161069, 37 91161080, 37 91161083, 427, 429 91161136, 449, 451 91161137, 449, 451 91161138, 684 91161140, 453, 455 91161167, 43 91161168, 45 91161169, 49 91161170, 45, 49 91161171, 43 91161172, 403, 405 91161173, 403, 405 91161180, 58 91161183, 43, 45, 722 91161184, 43, 45, 722 91161185, 545 91161197, 413 91161209, 498 91161210, 505 91161211, 57 91161212, 57 91161213, 57 91161214, 57 91161218, 55 91161221, 49, 53 91161222, 46 91161248, 45, 49, 53 91161266, 55 91161267, 55, 57 91161269, 471
738
91161272, 481 91161274, 53 91161277, 49 91161278, 46 91161282, 13, 17 91161283, 527, 647 91161323, 157, 161, 165 91163008, 453 91163011, 197, 199, 201, 205 91163012, 347 91163014, 37, 39 91163015, 247 91163016, 475 91163017, 157, 161, 165 91163018, 427, 429 91163019, 26, 30, 670, 674 91163023, 519 91163027, 515 91163028, 576, 580, 584 91163035, 237, 239, 241 91163036, 55, 57 91163037, 57 91163041, 391, 395 91163042, 390, 394 91163044, 507 91163045, 471 91163048, 511 91163049, 158, 162, 166 91163052, 390, 394 91163053, 390, 394 91163054, 390, 391, 395 91163055, 390, 394 91163057, 403, 405 91163058, 403, 405 91163059, 403, 405, 612, 616, 664, 677, 684, 687 91163060, 403, 405, 612, 616, 664, 677, 684, 687 91163061, 405, 612, 616, 664, 677, 684, 687 91163062, 405, 612, 616, 664, 677, 684, 687 91163063, 596 91163064, 596 91163066, 566, 620, 664 91163068, 509 91163069, 391, 395 91163071, 481 91163077, 587, 589 91163078, 587, 589 91163079, 587, 589 91163080, 587, 589 91163081, 587, 589 91163082, 587, 589 91163083, 587, 589 91163084, 587, 589 91163085, 587, 589 91163086, 587, 589 91163087, 576, 580, 584 91163093, 327 91163094, 413 91163095, 413 91163096, 407, 409, 613, 616, 665, 677, 685, 688
91163097, 407, 409, 613, 616, 665, 677, 685, 688 91163098, 177, 181, 185, 189, 193, 363, 367, 371, 391, 395, 399 91163100, 566, 620, 664 91163109, 327, 331, 335, 339 91163110, 328, 332, 336, 340 91163122, 157, 161, 165, 169, 173, 387, 390, 394, 398 91163125, 431 91163126, 431 91163127, 431 91163128, 431 91163129, 221, 223, 225, 227 91163130, 576, 580, 584 91163133, 390, 394 91163134, 390, 394 91163137, 223, 225, 227 91163138, 77, 82, 85, 87, 89, 93, 99, 103, 596, 612, 616, 665, 677, 687 91163139, 77, 85, 87, 89, 93, 99, 103, 596, 612, 616, 665, 677, 687 91163140, 375, 379 91163141, 505 91163161, 57 91163162, 57 91163163, 55 91163164, 521 91163166, 415 91163167, 415 91163178, 465 91163184, 576, 580, 584 91163188, 46, 49, 53, 722 91163189, 237 91163198, 411 91163201, 177, 181, 185, 189, 387, 390, 394, 399 91163204, 55, 57 91163211, 481 91163212, 576, 580, 584 91163214, 45, 722 91163217, 411 91163218, 411 91163219, 411 91163220, 411 91163222, 497 91163225, 449 91163228, 587 91163229, 587 91163231, 685 91163232, 685 91163234, 237 91163236, 704 91163242, 704 91163245, 515 91163246, 431, 433 91163256, 576 91163259, 158, 162, 166 91163260, 157, 161, 165
544D
91163268, 237 91163269, 129 91164004, 449, 451, 723 91164005, 453, 723 91164008, 249 91164011, 453, 455 91164013, 449 91164016, 449 91164017, 507 91164018, 465 91164027, 465, 467 91164028, 471 91164029, 471 91164030, 471 91164031, 471 91164032, 475 91164033, 475 91164034, 475 91164035, 475 91164036, 475 91164037, 445, 447, 453 91164038, 453 91164039, 453 91164040, 453 91164041, 453 91164042, 453 91164043, 453 91164046, 449 91164047, 449 91164048, 449 91164049, 509 91164050, 509 91164051, 509 91164052, 449 91164057, 521 91164058, 521 91164059, 521 91164060, 521 91164063, 521 91164064, 498 91164066, 497, 501 91164067, 497 91164068, 497 91164069, 497 91164070, 497 91164071, 497 91164072, 497 91164073, 497 91164074, 497 91164075, 498, 502 91164081, 251 91164082, 251 91164083, 515 91164086, 279 91164087, 279, 281 91164088, 279 91164089, 279, 297 91164092, 279 91164093, 279 91164094, 279, 281 91164095, 279 91164096, 279, 297 91164098, 513 91164099, 296 91164100, 296 91164101, 297 91164102, 296
91364001
PART NUMBER INDEX 91164103, 481 91164104, 197, 199, 201, 203 91164105, 497 91164106, 481 91164107, 515 91164112, 158, 162, 166 91164113, 158, 162, 166 91164114, 158, 162, 166 91164115, 158, 162, 166 91164166, 501 91164440, 73 91165004, 245 91165006, 545 91165007, 403 91165011, 596 91165013, 505 91165022, 55, 57 91165024, 273 91165025, 273 91165031, 521 91165032, 157, 161, 165, 177, 181, 185, 197, 199, 201 91165035, 616 91165036, 566 91165038, 577, 587 91165040, 479 91166008, 37 91166011, 37 91166013, 25, 669 91166014, 43 91166015, 45 91166016, 49 91166017, 53 91166022, 57 91166025, 55 91166026, 57 91166027, 57 91166032, 403, 405 91166038, 684 91166039, 53 91166044, 55 91166045, 55 91166055, 25, 391, 395, 669 91166056, 25, 391, 395, 669 91166058, 13 91166062, 61, 443, 445, 471, 473 91166063, 26, 670 91166065, 53 91166067, 403, 405 91166068, 407, 409, 415, 612, 616, 664, 677, 684, 687, 722 91166072, 596 91166074, 14 91166075, 157, 161, 165 91203039, 567, 620, 664 91203137, 170 91203138, 170 91204368, 111 91204400, 111 91204563, 111 91213002, 391, 395
91364001
91301018, 355 91301020, 349, 609, 616, 626, 645, 678, 704 91301083, 87 91303019, 354, 609, 612, 645, 687 91303021, 13 91303037, 351, 723 91303038, 626, 684 91303041, 626, 685, 704 91303047, 576, 580, 584 91303049, 399 91304026, 351 91305016, 87 91331014, 555, 557, 559 91333013, 555 91333023, 505 91333036, 587 91334005, 279 91334007, 296 91334008, 296 91334009, 296 91334010, 296 91334012, 296 91334013, 296 91334014, 296 91334015, 296 91334016, 296 91334017, 296 91334018, 296, 297 91334021, 296 91334024, 296 91334028, 296 91334030, 296 91334032, 296 91334033, 296, 297 91334034, 296, 297 91334038, 553, 557, 559 91334135, 296 91335013, 354, 643 91335014, 354, 609 91341007, 354, 355, 665 91341012, 709 91341013, 709 91341015, 359, 681 91341018, 666 91341019, 355, 666 91341020, 359, 681 91341021, 567, 666 91341022, 567, 666 91341026, 359, 681 91341027, 359, 681 91341028, 225 91343010, 576, 587 91343015, 223 91343016, 576, 580, 584 91343023, 225 91343026, 355, 666 91343031, 709 91343040, 692, 696, 700 91343052, 29, 673 91343053, 99 91343054, 566, 666 91343074, 315, 317 91343218, 331, 335, 339 91343219, 257 91343220, 257
91343221, 555 91343228, 459 91343229, 463 91343231, 445 91343233, 469 91343234, 473 91343235, 477 91344006, 296 91344010, 297 91344011, 297 91344012, 296 91344013, 297, 302 91344014, 296 91344015, 296 91344016, 296 91344017, 297, 302 91344018, 297, 298, 303 91344019, 296, 297 91344020, 297, 302 91344025, 297 91344026, 297, 303 91344027, 297 91344028, 296 91344029, 296 91344030, 296 91344031, 296, 297 91344032, 297 91344043, 303 91344045, 297 91344046, 297, 303 91344047, 297 91344053, 709 91345003, 284 91345008, 555 91345010, 354, 612, 687 91345013, 709 91345020, 355, 666 91345022, 359, 681 91345026, 98 91345042, 225 91346002, 359, 681 91346003, 355, 666 91346004, 354, 355, 666 91346009, 29, 673 91346010, 355, 666 91355034, 275 91355035, 275 91355037, 275 91355038, 275 91361001, 651 91361002, 651 91361003, 651, 656 91361004, 652, 657 91361005, 13, 18, 281 91361007, 14, 18 91361008, 307, 309, 311 91361018, 284, 288, 292, 320 91361019, 704 91361023, 349, 678 91361025, 566, 620, 664 91361032, 567, 620, 665 91361038, 182, 186 91361044, 45, 53 91361045, 45, 49, 53 91361046, 46 91361047, 49, 50
544D
91361048, 43, 45, 49, 53, 722 91361050, 43, 722 91363002, 425 91363008, 651, 656 91363009, 652, 657 91363012, 576, 580, 584 91363013, 576, 580, 584 91363016, 576, 580, 584 91363018, 14, 18, 219 91363019, 296, 623 91363021, 547, 549, 551, 553, 557, 559 91363022, 181 91363023, 576, 580, 584 91363025, 347, 723 91363026, 527 91363027, 527 91363028, 162, 165, 527 91363029, 162, 166 91363030, 527 91363031, 162, 555 91363034, 315 91363035, 549 91363036, 349, 678 91363037, 323 91363038, 182 91363039, 182 91363040, 354, 645 91363041, 354, 355, 643, 666 91363042, 576, 580, 584 91363043, 354, 355, 609, 613, 616, 643, 645, 666, 687 91363044, 354, 616 91363045, 354, 613, 688 91363046, 576, 580, 584 91363053, 576, 580, 584 91363054, 547, 549, 551 91363055, 704 91363056, 704 91363063, 231 91363064, 576 91363065, 14, 18 91363066, 555, 557 91363068, 566, 620, 664 91363070, 576, 580 91363072, 576, 580 91363073, 652, 657 91363079, 596 91363081, 555, 557, 559 91363085, 61 91363087, 651, 656 91363128, 584 91363140, 584 91363142, 576, 580, 584 91363149, 576, 580, 584 91363151, 569, 620, 664 91363158, 259 91363185, 569, 620, 664 91363189, 132, 576, 580, 584 91363201, 239, 241 91363203, 403, 405, 612, 616, 664, 677, 684, 687 91363206, 203
739
PART NUMBER INDEX 91363210, 13, 17, 21 91363211, 513 91363215, 275 91364003, 724 91364004, 313, 315 91364005, 313, 315, 317 91364006, 313, 315 91364007, 313, 315 91364008, 313, 315, 317 91364009, 315, 547, 549, 551, 557, 559 91364010, 547, 549, 551 91364012, 547, 549, 551 91364013, 547, 549, 551 91364014, 547, 549, 551 91364023, 233 91364024, 132 91364026, 261 91364027, 261 91364028, 261 91364029, 261 91364030, 261 91364031, 261 91364032, 261 91364033, 261 91364034, 261 91364035, 261, 723 91364036, 261, 723 91364037, 261 91364038, 261 91364039, 261 91364040, 261 91364041, 263 91364042, 263 91364043, 263 91364044, 263 91364045, 263 91364046, 265 91364047, 265 91364048, 265 91364049, 265 91364050, 265 91364051, 265 91364052, 265 91364053, 265 91364054, 265 91364055, 265 91364056, 265 91364057, 265 91364058, 265 91364059, 265 91364060, 265 91364061, 265 91364062, 265 91364063, 265 91364064, 265 91364065, 265 91364066, 265 91364067, 265 91364068, 265 91364069, 265 91364070, 265 91364071, 265 91364072, 265 91364073, 265 91364074, 265 91364075, 265
740
91364076, 265 91364077, 265 91364078, 265 91364079, 265, 723 91364080, 265, 723 91364081, 265 91364082, 265 91364083, 265 91364084, 265 91364085, 265 91364086, 265 91364087, 266 91364088, 266 91364089, 266 91364090, 266 91364091, 266 91364092, 266 91364093, 266 91364094, 266 91364095, 266 91364096, 266 91364097, 266 91364098, 266 91364099, 203 91364100, 203 91364142, 724 91364143, 511, 513 91364144, 513 91364145, 513 91364146, 513 91364148, 513 91365001, 645 91365002, 643 91365003, 651 91365004, 661 91365005, 626 91365007, 647 91365008, 158, 162, 166 91365011, 685 91365013, 549 91365014, 162, 555 91365015, 527 91365016, 323 91365017, 692 91365019, 349, 678 91365020, 616, 678, 688 91365021, 704 91365022, 612 91365024, 626 91365028, 523 91365036, 555 91365037, 545 91365041, 577, 587 91365042, 166 91365045, 651, 656 91365051, 585, 589 91365052, 132 91365055, 585 91365056, 585 91365059, 577, 587 91365061, 275 91365062, 275 91365070, 275 91365072, 555 91365074, 585 91365075, 275 91365076, 275
91366002, 13 91366003, 13 91366004, 13, 17, 21 91366007, 354, 612, 645, 687 91366008, 354, 616, 643 91366009, 349 91366014, 427, 429 91366015, 566, 620, 664 91366017, 13 91373009, 555 91373011, 320 91375005, 320 91384011, 132 91401081, 29, 673 91401281, 543 91403031, 29, 674 91403033, 30, 674 91403034, 29, 674 91403065, 26, 29, 670, 673 91403066, 25, 29, 669, 673 91403067, 29, 673 91403078, 29, 673 91403079, 29, 673 91403082, 29, 673 91403145, 29, 30, 673 91403146, 29, 673 91403163, 29, 673 91403164, 29, 673 91403165, 29, 673 91403166, 29, 673 91403193, 275 91403213, 121 91403216, 239 91403225, 461, 463 91403226, 461, 463 91403230, 14, 18, 21, 131 91403265, 169 91403295, 719 91403354, 30, 674 91403355, 30, 674 91403372, 29, 673 91403413, 77, 85, 87, 89, 93, 99, 103, 109, 125, 127, 145, 149, 407, 409, 596, 612, 616, 665, 677, 687 91403414, 77, 82, 85, 87, 89, 93, 99, 103, 109, 121, 127, 145, 149, 407, 409, 596, 612, 616, 665, 677, 687 91403443, 288, 292, 696 91403448, 77 91403462, 398 91403463, 398 91403466, 398 91403467, 398 91403503, 656 91403574, 13, 724 91403588, 271 91403592, 487 91403601, 239, 241 91404018, 513
544D
91404019, 513 91404020, 513 91404021, 513 91404023, 513 91404027, 513 91404028, 513 91404030, 513 91404031, 513 91404032, 513 91404033, 513 91404034, 513 91404085, 207, 209, 723 91404202, 465, 467 91404222, 207 91404229, 207, 209 91404234, 207, 209 91404242, 207, 209 91404253, 207, 209 91404255, 207, 209 91404256, 207, 209 91404257, 207, 209 91404258, 207, 209 91404259, 207, 209 91404262, 207, 209 91404266, 207, 209 91404267, 207, 209 91404268, 207, 209 91404296, 302 91404297, 302 91404298, 302 91404301, 302 91404302, 281, 303 91404303, 302 91404305, 302 91404306, 302 91404326, 351 91404327, 351 91404352, 443 91404383, 605 91404386, 605 91404388, 605 91404389, 605 91404392, 605 91404394, 605 91404395, 605 91404396, 605 91404408, 605 91404409, 605 91404411, 605 91404412, 605 91404413, 605 91404416, 605 91404418, 605 91404419, 605 91404420, 605 91404421, 605 91404435, 271 91404436, 271 91406021, 30, 673 91406098, 29, 398, 673 91406099, 29, 398, 673 91411073, 89, 98, 103 91413010, 485 91413030, 239, 241 91413052, 652, 656 91413114, 257 91413122, 55, 57
91364001
PART NUMBER INDEX 91413129, 57 91413132, 335, 339 91414001, 271 91414002, 271 91414003, 271 91414004, 271, 723 91414005, 271, 723 91414007, 271 91414009, 271 91414011, 271 91414012, 271 91414013, 271 91414014, 271 91414015, 271 91414019, 271 91414020, 271 91414021, 271 91414022, 271 91414024, 271 91414026, 271 91414027, 271 91415039, 30 91415040, 30 91415072, 275 91473206, 275 91473240, 707 91474037, 261, 266 91474039, 261 91474058, 261 91474060, 261 91474061, 261 91474064, 261 91474065, 261 91474066, 261 91474075, 261 91474095, 261 91474098, 261 91474115, 265 91474116, 265 91474126, 265 91474128, 265 91474136, 263 91474137, 263 91474139, 263 91474140, 263 91474141, 263 91474142, 263 91474143, 263 91474144, 263 91474145, 263 91474146, 263 91474147, 263 91474149, 263 91474151, 263 91474155, 265, 723 91474157, 265 91474162, 266 91474163, 266 91474463, 553, 557, 559
91364001
91474492, 302 91474506, 207, 209 91474629, 207, 209 91474630, 207, 209 91474631, 207, 209 91474633, 707 91474634, 707 91474635, 707 91484020, 296 91484024, 296, 297 91484028, 297, 303 91484029, 297, 303 91484031, 297 91484034, 297, 303 91484035, 297, 303 91484036, 297, 303 91503106, 561, 563 91503414, 125 91504028, 351 91504029, 351 91504086, 561 91511094, 45, 722 91531021, 21 91531026, 707 91534004, 170, 207, 209 91534005, 170, 207, 209 91534006, 170 91534007, 207, 209 91534008, 207, 209 91534009, 207, 209 91534010, 715 91534011, 207, 209 91535011, 170, 722 91535013, 696 91535014, 288 91535022, 707 91536012, 169 91536013, 170 91536014, 169 91536015, 169 91543002, 275 91545008, 275 91545010, 275 91550003, 673 91550004, 673 91551019, 219 91551023, 17 91551024, 17 91551031, 219 91551033, 19 91551034, 18 91551036, 719 91551039, 30, 674 91553001, 227 91553002, 219 91553003, 219 91553004, 219 91553005, 557 91553006, 207
91553009, 169, 722 91553010, 219 91553014, 227 91553015, 227 91553017, 239, 241 91553022, 219 91553024, 551 91553025, 541 91553026, 541 91553027, 317 91553028, 561 91553029, 317 91553030, 189, 724 91553031, 169 91553032, 433 91553033, 433 91553034, 433 91553035, 433 91553036, 383 91553038, 203, 205, 371 91553039, 219 91553040, 219 91553041, 219 91553042, 219 91553043, 17 91553044, 345, 723 91553045, 557, 559, 724 91553046, 169 91553052, 398 91553053, 398 91553054, 398 91553055, 398 91553056, 467 91553057, 170 91553060, 239 91553061, 383 91553063, 580, 584 91553065, 541 91553066, 557, 559, 715 91553068, 209 91553069, 455 91553070, 451 91553071, 719 91553072, 589 91553075, 584 91553076, 120 91554001, 345 91554005, 345 91554009, 345 91554010, 345 91554011, 557, 559 91554012, 557, 559 91554014, 561 91554017, 561 91554018, 563 91554019, 561 91554022, 561 91554023, 561 91554026, 561
544D
91554027, 561 91554031, 190, 724 91554032, 207, 209 91554033, 207, 209 91554034, 465, 467, 603 91554035, 465, 467 91554036, 467 91554037, 317 91554038, 317 91555001, 219 91555005, 169, 189, 203 91555006, 257 91555007, 580, 585, 587, 589 91555008, 557 91555009, 551 91555010, 317 91555011, 331, 335, 339 91555016, 719 91555021, 275 91555023, 275 91555025, 715 91555026, 585 91555027, 585 91555028, 585 91555029, 585 91555030, 275 91555031, 30 91555032, 30 91556001, 17 91556010, 189 91556011, 189 91556012, 189 91556014, 17 91556015, 17 91556016, 17, 21 91556017, 19 91556019, 17 91563158, 18, 21 91563164, 22 91563197, 39 91563198, 39 91563199, 39 91563208, 347 91563244, 447 91564003, 117, 120, 124, 639 91565064, 19 91565088, 577 91565094, 95 91566025, 415 91566043, 407, 409, 612, 617, 665, 677, 687 91566050, 39 91566051, 39 H0453002, 129 H1343001, 355 H1346001, 354
741