AN120034.001 - Spare Parts List Wire Rope Hoist Type GM 7000.1 [PDF]

Zitiervorschau

Kransysteme

Spare parts list for

ABUS – Wire rope hoist

D

ZB

Z

AN 120034.001_GB

E 360.GB

Stand : 31. Oktober 2008

Size GM 7000.1

DQA

DB

-

D DB DQA Z ZB

-2/1 -4/1 -6/1 -4/2 -6/2 -8/2

Wheel diameter

- 200.3 - 280.3 - 350.3 - 400 - 500

Serial No. _______________

Manufacturer ABUS Kransysteme GmbH Sonnenweg 1 D – 51647 Gummersbach

Tel. ##49 2261 / 37–0 Fax. ##49 2261 / 37247 [email protected]

This document may not be reproduced or given to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS. You will be liable to pay compensation for any breach of this provision. All patent and registered design rights reserved.

These spare parts list are intended for use in an English–speaking country by English–speaking specialist personnel.

Contents 1

Parts list . . . . . . . . . . . . . . . . . .

3

1.6.3

1.1

Example order . . . . . . . . . . . . . . . . . . .

3

1.6.4

1.2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5

Travelling mechanism, driven . . . . . . AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . .

4 5 7 9 11 12

1.3 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5

Travelling mechanism, non–driven . . AZP 200.3 . . . . . . . . . . . . . . . . . . . . . . . AZP 280.3 . . . . . . . . . . . . . . . . . . . . . . . AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . .

13 14 16 18 20 21

1.4 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5

Gear motors . . . . . . . . . . . . . . . . . . . . . AZP 200 . . . . . . . . . . . . . . . . . . . . . . . . . AZP 280 . . . . . . . . . . . . . . . . . . . . . . . . . AZF 350.3 . . . . . . . . . . . . . . . . . . . . . . . AZF 400 . . . . . . . . . . . . . . . . . . . . . . . . . AZF 500 . . . . . . . . . . . . . . . . . . . . . . . . .

22 22 24 26 31 33

1.5

Lifting gear drive . . . . . . . . . . . . . . . . .

1.6 1.6.1

Trolley frame . . . . . . . . . . . . . . . . . . . . . Reeving 2/1 D(B) and 4/2 D(B) --- (AZP 200) . . . . . . . . . . . . . . . . . . . . . Reeving 4/1 D(B), 8/2 D(B) and 4/2 Z(B) --- (AZP 280) . . . . . . . . .

1.6.2

Page 2

1.6.5

Reeving 6/1 D(B), 6/2 Z(B) --- (AZF 350.3) . . . . . . . . . . . . . . . . . . . . Reeving 8/2 Z(B) --- (AZF 500) . . . . . . . . . . . . . . . . . . . . . Reeving 4/1 DQA --- (AZF 400) . . . . . . . . . . . . . . . . . . . . .

39 40 41

1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.5 1.7.6

Bottom block . . . . . . . . . . . . . . . . . . . . Reeving 2/1 D(B) . . . . . . . . . . . . . . . . . Reeving 4/1 D(B) and 4/2 Z(B) . . . . . Reeving 4/2 D(B) . . . . . . . . . . . . . . . . . Reeving 6/1 D(B) and 6/2 Z(B) . . . . . Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . .

42 42 44 46 48 50 52

1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.8.6 1.8.7

Upper block . . . . . . . . . . . . . . . . . . . . . Reeving 8/2 D(B) . . . . . . . . . . . . . . . . . Reeving 4/2 Z(B) . . . . . . . . . . . . . . . . . Reeving 4/2 Z(B) with measuring axis Reeving 6/1 D(B) and 6/2 Z(B) . . . . . Reeving 6/2 Z(B) with measuring axis Reeving 8/2 Z(B) . . . . . . . . . . . . . . . . . Reeving 8/2 Z(B) with measuring axis

54 54 55 56 57 58 59 60

1.9

Rope guide , rope . . . . . . . . . . . . . . .

61

36

1.10

Rope drum . . . . . . . . . . . . . . . . . . . . . .

63

39

1.11

Deflection roller crosshead . . . . . . . .

64

1.12

Fixed point crosshead . . . . . . . . . . . .

68

1.13

Gear limit switch . . . . . . . . . . . . . . . . .

70

1.14

Fax–Order . . . . . . . . . . . . . . . . . . . . . . .

71

39 39

Data : 31.10.2008

1

Parts list

1.1

Example order

Notes for individual part orders Orders for individual parts should be sent to your local ABUS partner or to: ABUS Kransysteme GmbH Sonnenweg 1 D – 51647 Gummersbach Phone Telefax eMail

##49 2261 37 – 121 , 425 , 421 , 145 , 411 ##49 2261 37 – 414 [email protected]

Please give the following data in all orders: 1. 2. 3. 4. 5. 6.

Serial no. Number of spare parts list Page no. Item no. Part no. Quantity

Example order: 1.

2.

3.

4.

5.

6.

123456

AN120034.001

Page 17

13

48016

1

AN 120034.001_GB / E 360.GB

Page 3

1.2

Travelling mechanism, driven 7

8

13

19 8

10 12 17

6 Y

11

X 15 14

9 16

6

18 5

2

3

4

16

Fig. 1 20 The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.

Page 4

Data : 31.10.2008

1.2.1

AZP 200.3

see Figure 1 Page 4 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6 7 19 8

204 77626 73818 77379 71553 71554 5607

2 1 1 12 1 1 2

Ball bearing Bearing flange Bearing bolt Countersunk bolt Screw ---on plate Screw ---on plate Countersunk bolt

6212 Z

DIN 625

9

83541 85459 83540 83539 76416 76465 82378 76466

2 2 2 2 2 2 2 2

Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll

ø125 mm ø122 mm ø115 mm ø112 mm ø100 mm ø105 mm ø102 mm ø110 mm

10 11 12 13 14 15 16

77497 77498 47034 83319 76425 72429 83146

2 2 2 2 2 6 1

Cylindrical roller bearing Nilos---ring Snap ring Countersunk bolt Track guide cover Flat head screw Stretch element

NUP 205 EC NUP 205 JV I 52 x 2 M10 x 50

DIN 5412

M6 x 16

DIN EN ISO 10642

17

83183

1

Holder

83188

1

Holder

85458

1

Holder

83191

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=155 mm Y=57 mm X=155mm Y=61 mm X=175 mm Y=61 mm X=175mm Y=66 mm

83180

1

Protection element

18

Sets available Item Part no. Quantity 1

M10 x 30 6 x M10 8 x M10 M10 x 20

Designation

DIN 472

Scope of set (items) Item 2 ---3

77631 77633 77634 77635 77636 77637 77638 77639 77640 77641

1 1 1 1 1 1 1 1 1 1

Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing

AD = 47mm AD = 52mm AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm

77629

1

Wheel machined with bearing

without wheel flange

AN 120034.001_GB / E 360.GB

Page 5

SB x SH min [mm]

Guiding roll Crane [mm]

40 x 30

110

40 x 30

110

50 x 30 50 x 30

X

Y

155

57

155

61

100

155

57

100

155

61

175

66

175

61

175

66

175

61

175

66

50 x 40

Guiding roll Trolley[mm] 112

112

60 x 40

110

60 x 40

110

70 x 40

100

70 x 40

100

A 45 ( 45 x 55 )

125

175

61

A 45 ( 45 x 55 )

125

175

66

A 55 ( 55 x 65 )

115

175

61

A 55 ( 55 x 65 )

115

175

66

A 65 ( 65 x 75 )

105

175

61

A 65 ( 65 x 75 )

105

175

66

Page 6

112 102

Data : 31.10.2008

1.2.2

AZP 280.3

see Figure 1 Page 4 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6 7 19 8

206 86632 71909 8804 71908 71908 8606

2 1 1 12 1 1 2

Ball bearing Bearing flange Bearing bolt Countersunk bolt Screw ---on plate Screw ---on plate Countersunk bolt

6216 Z

DIN 625

9

86781 86782 86783 86784

2 2 2 2

Guiding roll Guiding roll Guiding roll Guiding roll

ø133 mm ø138 mm ø143 mm ø145 mm

10 11 12 13 14 15 16

72428 87127 236 8405 86792 86793 86785

2 2 2 2 2 6 1

Cylindrical roller bearing Nilos---ring Snap ring Screw Track guide cover Flat head screw Stretch element

NUP 206 E NUP 206 JV I 62 x 2 M12 x 60

DIN 472 DIN 6914

M6 x 16

DIN EN ISO 10642

17

86785

1

Holder

86786

1

Holder

86787

1

Holder

86788

1

Holder

86789

1

Holder

86790

1

Holder

87174

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=188 mm Y=77 mm X=188 mm Y=68 mm X=198 mm Y=77 mm X=198 mm Y=68 mm X=208 mm Y=77 mm X=218 mm Y=77 mm X=208 mm Y=68 mm

86791 87497

1 1

Protection element Clamping

18 20

Sets available Item Part no. Quantity 1

M12 x 40 M12 x 25

Designation

DIN 5412

Scope of set (items) Item 2 ---3

86655 86657 86658 86659 86660 86661 86662 86663 86664 86665

1 1 1 1 1 1 1 1 1 1

Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing

AD = 52mm AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm AD = 97mm

86666

1

Wheel machined with bearing

without wheel flange

AN 120034.001_GB / E 360.GB

Page 7

SB x SH min [mm]

Guiding roll Crane [mm]

40 x 30

X

Y

143

188

68

40 x 40

143

188

77

50 x 30

143

198

68

50 x 40

143

198

77

60 x 30

143

208

68

60 x 40

133

198

77

208

77

208

77

218

77

60 x 40

Guiding roll Trolley[mm]

145

145

70 x 40

133

70 x 40

145

A 45 ( 45 x 55 )

138

188

77

A 55 ( 55 x 65 )

138

198

77

A 65 ( 65 x 75 )

138

208

77

A 75 ( 75 x 85 )

138

218

77

Page 8

145

Data : 31.10.2008

1.2.3

AZF 350.3

see Figure 1 Page 4 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6 7 19 8

300153 300156 300155 8804 300250 300250 8606

2 1 1 12 1 1 2

Ball bearing Bearing flange Bearing bolt Countersunk bolt Screw ---on plate Screw ---on plate Countersunk bolt

6219 --- 2Z

DIN 625

9

300279 300280 300281

2 2 2

Guiding roll Guiding roll Guiding roll

ø160 x 35.5 mm ø165 x 35.5 mm ø165 x 41 mm

10 11 12 13

2 4 2 2 2 2 8 1

Cylindrical roller bearing Nilos---ring Snap ring Screw Washer Track guide cover Flat head screw Stretch element

NUP 308 E NUP 308 JV I 90 x 3 M20 x 75 21

DIN 5412

14 15 16

300282 300283 7136 83389 83391 300256 10128 300251

M8 x 20

DIN EN ISO 10642

17

300265

1

Holder

300266

1

Holder

300267

1

Holder

300268

1

Holder

300269

1

Holder

300270

1

Holder

300271

1

Holder

300272

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=215 mm Y=79 mm X=225 mm Y=79 mm X=235 mm Y=79 mm X=235 mm Y=92 mm X=245 mm Y=79 mm X=245 mm Y=92 mm X=255 mm Y=92 mm X=270 mm Y=92 mm

300254 300252

1 1

Protection element Clamping

18 20

Sets available Item Part no. Quantity 1

M12 x 40 M12 x 25

Designation

DIN 472 DIN EN 14399---4 DIN EN 14399---6

Scope of set (items) Item 2 ---3

302491 302492 302493 302494 302495 302496 302497 302498 302499

1 1 1 1 1 1 1 1 1

Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing Wheel machined with bearing

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm AD = 97mm

302500

1

Wheel machined with bearing

without wheel flange

AN 120034.001_GB / E 360.GB

Page 9

SB x SH min [mm]

Guiding roll Crane [mm]

50 x 40

160

50 x 40 60 x 40

182 160

60 x 40 70 x 40

Guiding roll Trolley[mm]

182 160

70 x 40

182

X

Y

215

79

235

92

225

79

245

92

235

79

255

92

80 x 40

160

245

79

A 55 ( 55 x 65 )

165

225

79

A 65 ( 65 x 75 )

165

235

92

A 75 ( 75 x 85 )

165

245

92

A 100

165

270

92

Page 10

Data : 31.10.2008

2 7

6

5 4 3

Figure 2

1.2.4

AZF 400

Individual parts available Item

Part no. Quantity

Designation

Dimensions

2

49720 49547 49828 49548 49549

1 1 1 1 1

wheel machined wheel machined wheel machined wheel machined wheel machined

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

3 4 5 6 7

6607 3471 8817 46 16904

2 2 1 6 6

ball bearing bearing bolt thread protection plug filister–head screw Schnorr – spring ring

6218 ZZ mB. 10700 D=70 M16 x 30 VS 16

DIN

DIN 625 DIN 6912

Sets available Set 1

Part no. Quantity 44919 44920 44921 44922 44923

1 1 1 1 1

Designation wheel machined compl. wheel machined compl. wheel machined compl. wheel machined compl. wheel machined compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

Item 2 – 7 Item 2 – 7 Item 2 – 7 Item 2 – 7 Item 2 – 7

Page 11

1.2.5

AZF 500

Individual parts available Item

Part no. Quantity

Designation

Dimensions

2

49644 49650 49651 49652 49653

1 1 1 1 1

wheel machined wheel machined wheel machined wheel machined wheel machined

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

3 4 5 6 7

19714 5661 8817 5681 16904

2 2 1 6 6

ball bearing bearing bolt thread protection plug filister–head screw Schnorr – spring ring

6220 ZZ mB. 10700 D=70 M16 x 35 VS 16

DIN

DIN 625 DIN 6912

Sets available Set

Part no. Quantity

1

Page 12

44924 44925 44926 44927 44928

1 1 1 1 1

Designation wheel machined compl. wheel machined compl. wheel machined compl. wheel machined compl. wheel machined compl.

Scope of set (items) AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

Item 2 – 7 Item 2 – 7 Item 2 – 7 Item 2 – 7 Item 2 – 7

Data : 31.10.2008

1.3

Travelling mechanism, non–driven 11 8 10

15

Y

9

X 14 12

7

6

14

16

4

2

21

3

5

20

22

17 18 19 Fig. 3 The groove width AD of the wheels on your trolley are stated in the trolley data sheet included in your test book.

AN 120034.001_GB / E 360.GB

Page 13

1.3.1

AZP 200.3

see Fig. 3 Page 13 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6

204 5187 5663 231

2 1 1 1

Ball bearing Distance bush Bolt Snap ring

6212 Z

DIN 625

A60 x 2

DIN 471

7

83541 85459 83540 83539 76416 76465 82378 76466

2 2 2 2 2 2 2 2

Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll Guiding roll

ø125 mm ø122 mm ø115 mm ø112 mm ø100 mm ø105 mm ø102 mm ø110 mm

8 9 10 11 12 13 14

77497 77498 47034 83319 76425 72429 83146

2 2 2 2 2 6 1

Cylindrical roller bearing Nilos---ring Snap ring Countersunk bolt Track guide cover Flat head screw Stretch element

NUP 205 EC NUP 205 JV I 52 x 2 M10 x 50

DIN 5412

M6 x 16

DIN EN ISO 10642

15

83183

1

Holder

83188

1

Holder

85458

1

Holder

83191

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=155 mm Y=57 mm X=155mm Y=61 mm X=175 mm Y=61 mm X=175mm Y=66 mm

83180

1

Protection element

16

Sets available Item Part no. Quantity 1

Page 14

Designation

DIN 472

Scope of set (items) Item 2 ---3

77632 77642 77643 77644 77645 77645 77646 77647 77648 77649 77650

1 1 1 1 1 1 1 1 1 1 1

Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing

AD = 47mm AD = 52mm AD = 57mm AD = 62mm AD = 67mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm

77630

1

Wheel not machined with bearing

without wheel flange

83722 83723 83913

2 2 2

Lift ---off prevention Wire rope hoist Lift ---off prevention Wire rope hoist Lift ---off prevention Wire rope hoist

SH = 30---40 SH = 60---70

Item 17 ---19 Item 17 ---19 Item 20 ---22

Data : 31.10.2008

SB x SH min [mm]

Guiding roll Crane [mm]

40 x 30

110

40 x 30

110

50 x 30 50 x 30

X

Y

155

57

155

61

100

155

57

100

155

61

175

66

175

61

175

66

175

61

175

66

50 x 40

Guiding roll Trolley[mm] 112

112

60 x 40

110

60 x 40

110

70 x 40

100

70 x 40

100

A 45 ( 45 x 55 )

125

175

61

A 45 ( 45 x 55 )

125

175

66

A 55 ( 55 x 65 )

115

175

61

A 55 ( 55 x 65 )

115

175

66

A 65 ( 65 x 75 )

105

175

61

A 65 ( 65 x 75 )

105

175

66

AN 120034.001_GB / E 360.GB

112 102

Page 15

1.3.2

AZP 280.3

see Fig. 3 Page 13 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6

206 5371 5664 233

2 1 1 1

Ball bearing Distance bush Bolt Snap ring

6216 Z

DIN 625

A80 x 2.5

DIN 471

7

86781 86782 86783 86784

2 2 2 2

Guiding roll Guiding roll Guiding roll Guiding roll

ø133 mm ø138 mm ø143 mm ø145 mm

8 9 10 11 12 13 14

72428 87127 236 8405 86792 72429 86793

2 2 2 2 2 6 1

Cylindrical roller bearing Nilos---ring Snap ring Screw Track guide cover Flat head screw Stretch element

NUP 206 E NUP 206 JV I 62 x 2 M12 x 60

DIN 472 DIN 6914

M6 x 16

DIN EN ISO 10642

15

86785

1

Holder

86786

1

Holder

86787

1

Holder

86788

1

Holder

86789

1

Holder

86790

1

Holder

87174

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=188 mm Y=77 mm X=188 mm Y=68 mm X=198 mm Y=77 mm X=198 mm Y=68 mm X=208 mm Y=77 mm X=218 mm Y=77 mm X=208 mm Y=68 mm

86791

1

Protection element

16

Sets available Item Part no. Quantity 1

Page 16

Designation

DIN 5412

Scope of set (items) Item 2 ---3

86656 86667 86668 86669 86670 86671 86672 86673 86674 86675

1 1 1 1 1 1 1 1 1 1

Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing

AD = 52mm AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm AD = 97mm

86676

1

Wheel not machined with bearing

without wheel flange

87935 87936 87938

2 2 2

Lift ---off prevention Wire rope hoist Lift ---off prevention Wire rope hoist Lift---off prevention Wire rope hoist

SH = 30---40 SH = 50---70

Item 17 ---19 Item 17 ---19 Item 20 ---22

Data : 23.12.2008

SB x SH min [mm]

Guiding roll Crane [mm]

40 x 30

X

Y

143

188

68

40 x 40

143

188

77

50 x 30

143

198

68

50 x 40

143

198

77

60 x 30

143

208

68

60 x 40

133

198

77

208

77

208

77

218

77

60 x 40

Guiding roll Trolley[mm]

145

145

70 x 40

133

70 x 40

145

A 45 ( 45 x 55 )

138

188

77

A 55 ( 55 x 65 )

138

198

77

A 65 ( 65 x 75 )

138

208

77

A 75 ( 75 x 85 )

138

218

77

AN 120034.001_GB / E 360.GB

145

Page 17

1.3.3

AZF 350.3

see Fig. 3 Page 13 Individual parts available Item Part no. Quantity

Designation

Dimensions

DIN

3 4 5 6

300153 300249 300248 300152

2 1 1 1

Ball bearing Distance bush Bolt Snap ring

6219 --- 2Z

DIN 625

A95 x 3

DIN 471

7

300279 300280 300281

2 2 2

Guiding roll Guiding roll Guiding roll

ø160 x 35.5 mm ø165 x 35.5 mm ø165 x 41 mm

8 9 10 11

2 4 2 2 2 2 8 1

Cylindrical roller bearing Nilos---ring Snap ring Screw Washer Track guide cover Flat head screw Stretch element

NUP 308 E NUP 308 JV I 90 x 3 M20 x 75 21

DIN 5412

12 13 14

300282 300283 7136 83389 83391 300256 10128 300251

M8 x 20

DIN EN ISO 10642

15

300265

1

Holder

300266

1

Holder

300267

1

Holder

300268

1

Holder

300269

1

Holder

300270

1

Holder

300271

1

Holder

300272

1

Holder

Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height Centre spacing Overall height

X=215 mm Y=79 mm X=225 mm Y=79 mm X=235 mm Y=79 mm X=235 mm Y=92 mm X=245 mm Y=79 mm X=245 mm Y=92 mm X=255 mm Y=92 mm X=270 mm Y=92 mm

300254

1

Protection element

16

Sets available Item Part no. Quantity 1

Designation

DIN 472 DIN EN 14399---4 DIN EN 14399---6

Scope of set (items) Item 2 ---3

302481 302482 302483 302484 302485 302486 302487 302488 302489

1 1 1 1 1 1 1 1 1

Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing Wheel not machined with bearing

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm AD = 82mm AD = 87mm AD = 92mm AD = 97mm

302490

1

Wheel not machined with bearing

without wheel flange

301706 301707

2 2

Lift ---off prevention Wire rope hoist Lift ---off prevention Wire rope hoist

SH = 30---50 SH = 60---70

Page 18

Item 17 ---19 Item 17 ---19

Data : 31.10.2008

SB x SH min [mm]

Guiding roll Crane [mm]

50 x 40

160

50 x 40 60 x 40

182 160

60 x 40 70 x 40

Guiding roll Trolley[mm]

182 160

70 x 40

182

X

Y

215

79

235

92

225

79

245

92

235

79

255

92

80 x 40

160

245

79

A 55 ( 55 x 65 )

165

225

79

A 65 ( 65 x 75 )

165

235

92

A 75 ( 75 x 85 )

165

245

92

A 100

165

270

92

AN 120034.001_GB / E 360.GB

Page 19

2

6

5 4 3 Figure 4

1.3.4

AZF 400

Individual parts available Item

Part no. Quantity

Designation

Dimensions

DIN

2

36412 36413 36414 36415 5713

1 1 1 1 1

wheel not machined wheel not machined wheel not machined wheel not machined wheel not machined

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

3 4 5 6

6607 6703 6701 1933

2 1 1 1

ball bearing distance bush bolt snap ring

6218 ZZ

DIN 625

90 x 3

DIN 471

Sets available Set

Part no. Quantity

1

Page 20

44929 44930 44931 44932 44933

1 1 1 1 1

Designation wheel not machined compl. wheel not machined compl. wheel not machined compl. wheel not machined compl. wheel not machined compl.

Scope of set (items) AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

Item: 2 – 6 Item: 2 – 6 Item: 2 – 6 Item: 2 – 6 Item: 2 – 6

Data : 31.10.2008

1.3.5

AZF 500

Individual parts available Item

Part no. Quantity

Designation

Dimensions

DIN

2

37081 37082 37083 37084 37085

1 1 1 1 1

wheel not machined wheel not machined wheel not machined wheel not machined wheel not machined

AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

3 4 5 6

19714 5662 5666 1283

2 1 1 1

ball bearing distance bush bolt snap ring

6220 ZZ

DIN 625

100 x 3

DIN 471

Sets available Set 1

Part no. Quantity 44934 44935 44936 44937 44938

1 1 1 1 1

Designation wheel not machined compl. wheel not machined compl. wheel not machined compl. wheel not machined compl. wheel not machined compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) AD = 57mm AD = 62mm AD = 67mm AD = 72mm AD = 77mm

Item: 2 – 6 Item: 2 – 6 Item: 2 – 6 Item: 2 – 6 Item: 2 – 6

Page 21

1.4

Gear motors

1.4.1

AZP 200

Figure 5

The GE number of your trolley travel drive is given in the travelling crane data sheet included in your test book. Individual parts available Item

Part no. Quantity

Designation

Dimensions

DIN

SB 150 x 2.5

DIN 472

11 40 56 57 61 64 65

11132 12872 12873 12874 83118 86445 86815

1 4 1 1 1 1 1

gear box snap ring anchor disc fan with brake lining cover connecting block connecting block

7 pol. 4 pol.

80

12877 13200

4 4

screw screw

M6 x 270 M6 x 290

83 99

12878 8803

2 4

O-ring motor Verbus countersunk bolt

M12 x 30

Page 22

Motor 0.65 / 0.77 kW Motor 0.80 / 0.96 kW

Data : 31.10.2008

Sets available Set

Part no. Quantity

Designation

Scope of set (items):

3115 3116 12986 3117 12987 3122 12988 3123 12997

1 1 1 1 1 1 1 1 1

drive gear GE 2065 5/20 drive gear GE 2066 7.5/30 drive gear GE 2090 7.5/30 drive gear GE 2067 10/40 drive gear GE 2091 10/40 drive gear GE 2068 12.5/50 drive gear GE 2092 12.5/50 drive gear GE 2069 15/60 drive gear GE 2093 15/60 (380 – 415 V / 50 Hz // 440 --- 480 V / 60 HZ // Star)

12879 105581 11252 13388

1 1 1 1

O-rings gear connector housing ball bearing fan cowl compl.

Item: 38; 39 Item: 60; 61; 62; 63; 64; 65 Item: 71; 93 Item: 59; 89

12881

1

parts brake

Item: 73; 74; 76; 77; 79; 82 Motor 0.65 / 0.77 kW

13203

1

parts brake

Item: 73; 74; 76; 77; 79; 82 Motor 0.80 / 0.96 kW

1

stator compl.

Item: 52; 60; 61; 62; 81; 84 Motor 0.65 / 0.77 kW Motor 0.80 / 0.96 kW

13390

1

brake gearing shield compl.

Item: 55; 56; 74; 79; 82 Motor 0.65 / 0.77 kW

13391

1

brake gearing shield compl.

Item: 55; 56; 74; 79; 82 Motor 0.80 / 0.96 kW

12882 13230

AN 120034.001_GB / E 360.GB

6/24 9/36 9/36 12/48 12/48 15/60 15/60

m/min m/min m/min m/min m/min m/min m/min m/min m/min

Page 23

1.4.2

AZP 280

Figure 6

The Parts number of your trolley travel drive is given in the travelling crane data sheet included in your test book. Individual parts available Item

Part no. Quantity

11 40 56 57 61 64 65 80 83 99

Page 24

90023 90024 12872 12873 12874 83118 86445 86815 12877 13200 72481 12878 12685

1 1 4 1 1 1 1 1 4 4 4 2 4

Designation gear box gear box snap ring anchor disc fan with brake lining cover connecting block connecting block screw screw anchor bolt O-ring motor Verbus-countersunk bolt

Dimension

DIN

SB 150 x 2.5

3---stufig 2---stufig DIN 472

7 pol. 4 pol. M 6 x 270 M 6 x 290 M 6 x 340

Motor 0,65 / 0,78 kW Motor 0,80 / 0,96 kW Motor 1,10 / 1,30 kW

M 16 x 35

Data : 31.10.2008

Sets available Set

Part no. Quantity

Designation

Scope of set (items):

87054 87056 87057 87055 87058 87061 87059 87062 87060 87063

1 1 1 1 1 1 1 1 1 1

drive gear 5/20 drive gear 5/20 drive gear 7,5/30 drive gear 10/40 drive gear 10/40 drive gear 10/40 drive gear 12,5/50 drive gear 12,5/50 drive gear 15/60 drive gear 15/60 (380 – 415 V / 50 Hz // 440 --- 480 V / 60 HZ // Star)

13201 105581 72482 13388

1 1 1 1

O-rings gear connector housing ball bearing fan cowl compl.

Item: 38; 39 Item: 60; 61; 62; 63; 64; 65 Item: 71; 93 Item: 59; 89

12881

1

parts brake

Item: 73; 74; 76; 77; 79; 82 Motor 0,65 / 0,78 kW

13203

1

parts brake

Item: 73; 74; 76; 77; 79; 82 Motor 0,80 / 0,96 kW

72480

1

parts brake

Item: 73; 74; 76; 77; 79; 82 Motor 1,10 / 1,30 kW

1

stator compl.

Item: 52; 60; 61; 62; 81; 84 Motor 0,65 / 0,78 kW Motor 0,80 / 0,96 kW Motor 1,10 / 1,30 kW

13390

1

brake gearing shield compl.

Item: 55; 56; 74; 79; 82 Motor 0,65 / 0,78 kW

13391

1

brake gearing shield compl.

Item: 55; 56; 74; 79; 82 Motor 0,80 / 0,96 kW

72298

1

brake gearing shield compl.

Item: 55; 56; 74; 79; 82 Motor 1,10 / 1,30 kW

12882 13230 72478

AN 120034.001_GB / E 360.GB

6/24 6/24 9/36 12/48 12/48 12/48 15/60 15/60

m/min m/min m/min m/min m/min m/min m/min m/min m/min m/min

Page 25

1.4.3

AZF 350.3

Fig. 7

Drive gear AZF 350.3 The A ---number of your crane travel drive is given in the travelling crane data sheet included in your test book Page 26

Data : 31.10.2008

1.4.3.1

Gear

Induvidual parts available Item Part no. Quant.

Designation

Dimension

DIN

2 3 9 10 31 32

--- ----- --301111 --- --7351 6373

1 1 1 1 4 4

output shaft Snap ring SB 44 Snap ring A11 x 1 feather A 4 x 4 x 25 fillister---head screw M12 x 100 – 8.8 washer 13 – vz. (Items 31 and 32 must always be replaced together.)

36 43

--- ----- ---

1 1

screw plug packing ring

Sets available Set Part no.

Quant.

Designation

300654 300653 300652 300649 300647 300645 300644

1 1 1 1 1 1 1

Gear compl., i=154.09 Gear compl., i=106.8 Gear compl., i=78.39 Gear compl., i=63.19 Gear compl., i=53.12 Gear compl., i=39.67 Gear compl., i=32.37

v = 5/20 m/min v = 7,5/30 m/min v = 10/40 m/min v = 12,5/50 m/min v = 15/60 m/min v = 20/80 m/min v = 25/100 m/min

1

301343 301113

1 1

output shaft O---ring gear

AZF 350 compl.

2, 3 4, 5, 8

301678

1

Slipping clutch complete

(Set)

46

1.4.3.2

M12 x 1.5 A12 x 15

DIN 471 DIN 6885---1 DIN EN ISO 4762 DIN EN ISO 7092 DIN 908 DIN 7603

Content (Item)

Coupling / disc flywheel

Induvidual parts available Item Part no. Quant.

Designation

11 36

Gear coupling half Coupling element

Dimension

DIN

301346 48223

1 1

Sets available Set Part no.

Quant.

48077 48078 48079 48080

1 1 1 1

disc flywheel compl. disc flywheel compl. disc flywheel compl. disc flywheel compl.

ø140 x 20 ø160 x 20 ø160 x 28 ø160 x 50

6, 7, 12

301347

1

disc flywheel compl.

47

301348

1

disc flywheel compl.

ø160 x 20 for gear half ø160 x 28 for gear half

Designation

AN 120034.001_GB / E 360.GB

Content (Item)

Page 27

see Fig. 7 Page 26 1.4.3.3

Drive gear

Induvidual parts available Item Part no. Quant.

Designation

86526

1

elecrtonics for brake

6086

4

Verbus countersunk bolt

Sets available Set Part no.

Quant.

101134 101146 12654 105581 75810

35

1.4.3.4

Dimension

DIN (in motor connector housing)

M8 x 35

Designation

Content (Item)

1

Ball bearing, O---ring, Snap ring

26, 27, 40, 41, 43, 48

1 1 1 4

Fan rotor compl. Fan hood with screw motor connector housing Screw for motor mounting

23 --- 25 28, 29 30 34

size 1 compl.

Brake

Induvidual parts available Item Part no. Quant.

Designation

38

Dimension

DIN

48531

1

Packing ring

Sets available Set Part no.

Quant.

Designation

Content (Item)

101139

1

Brake rotorcompl.

18,19,20,21,23,38,39

Brake for voltage range 380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star 15

101655

1

Brake compl.

4.5 Nm, voltage for brake coil 103 VDC (for Motor 0.75, 0.9, 1.1 und 1.3 kW)

101140

1

Brake compl.

6 Nm, voltage for brake coil 103 VDC (for Motor 1.5 und 1.8 kW)

101141

1

Brake compl.

9 Nm, voltage for brake coil 103 VDC (for Motor 2.2 und 2.6 kW)

101142

1

Brake compl.

12 Nm, voltage for brake coil 103 VDC (for Motor 3.0 und 3.6 kW)

Brake for den voltage range 460---500 V / 50Hz / Star 15

101656

1

Brake compl.

4.5 Nm, voltage for brake coil 127 VDC (for Motor 0.75, 0.9, 1.1 und 1.3 kW)

101143

1

Brake compl.

6 Nm, voltage for brake coil 127 VDC (for Motor 1.5 und 1.8 kW)

101144

1

Brake compl.

9 Nm, voltage for brake coil 127 VDC (for Motor 2.2 und 2.6 kW)

101145

1

Brake compl.

12 Nm, voltage for brake coil 127 VDC (for Motor 3.0 und 3.6 kW)

Note: If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered. Page 28

Data : 31.10.2008

see Fig. 7 Page 26 1.4.3.5

Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood) 380---415 V / 50Hz / Star 301071 1 301072 1 18387 1 18388 1

1.4.3.6

Motor compl. Motor compl. Motor compl. Motor compl.

0.75 kW 1.1 kW 1.5 kW 2.2 kW

Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts) 380---415 V / 50Hz / Star 301073 1 301074 1 76550 1 76551 1

Motor Motor Motor Motor

0.75 kW 1.1 kW 1.5 kW 2.2 kW

(includes complete motor but without brake, fan rotor, fan hood or coupling parts) 380---415 V / 50Hz / Star 301032 1 301043 1

Drive gear compl. Drive gear compl.

0.75 kW 1.1 kW

5/20 m/min 5/20 m/min

301044 301048

1 1

Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW

7.5/30 m/min 7.5/30 m/min

301049 301050 301052

1 1 1

Drive gear compl. Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW 2.2 kW

10/40 m/min 10/40 m/min 10/40 m/min

301053 301054 301055

1 1 1

Drive gear compl. Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW 2.2 kW

12.5/50 m/min 12.5/50 m/min 12.5/50 m/min

301056 301057 301058

1 1 1

Drive gear compl. Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW 2.2 kW

15/60 m/min 15/60 m/min 15/60 m/min

301059 301060

1 1

Drive gear compl. Drive gear compl.

1.5 kW 2.2 kW

20/80 m/min 20/80 m/min

301061 301062

1 1

Drive gear compl. Drive gear compl.

1.5 kW 2.2 kW

25/100 m/min 25/100 m/min

AN 120034.001_GB / E 360.GB

Page 29

Figure 8

Page 30

Data : 31.10.2008

1.4.4

AZF 400

see Fig. 8 Page 30 1.4.4.1

Gear

Induvidual parts available Item Part no. Quant.

Designation

Dimension

output shaft Snap ring A50 x 2 Fillister---head screw M20x50 retaining washer VS20 (Items 8 and 9 must always be replaced together.) Oil level gauge

DIN

2 3 8 9

--- --1374 6352 16905

1 1 4 4

10

48109

2

Sets available Set Part no.

Quant.

48007 48008

1 1

Gear compl., i=168 Gear compl., i=114

v = 5/20 m/min v = 7,5/30 m/min

1

48071 48073

1 1

output shaft O---ring gear

AZF 400 compl.

2, 3 4, 5

16044

1

Slipping clutch complete

Designation

DIN 471 DIN 912---8.8

Content (Item)

If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered 1.4.4.2

Coupling / disc flywheel

Induvidual parts available Item Part no. Quant.

Designation

11 36

Gear coupling half Coupling element

18464 48223

1 1

Sets available Set Part no.

Quant.

48077 48078 48079 48080

1 1 1 1

1.4.4.3

Designation

DIN

Content (Item)

disc flywheel compl. disc flywheel compl. disc flywheel compl. disc flywheel compl.

ø140 x 20 ø160 x 20 ø160 x 28 ø160 x 50

6, 7, 12

Designation

Dimension

DIN

Drive gear

Induvidual parts available Item Part no. Quant. 86526

1

elecrtonics for brake

5923

4

Verbus countersunk bolt

Sets available Set Part no.

Quant.

101134 101146 12654 105581 75810

35

Dimension

(in motor connector housing) M10 x 35

Designation

Content (Item)

1

Ball bearing, O---ring, Snap ring

26, 27, 40, 41, 43, 48

1 1 1 4

Fan rotor compl. Fan hood with screw motor connector housing Screw for motor mounting

23 --- 25 28, 29 30 34

AN 120034.001_GB / E 360.GB

size 1 compl.

Page 31

1.4.4.4

Brake

Induvidual parts available Item Part no. Quant.

Designation

38

Dimension

DIN

48531

1

Packing ring

Sets available Set Part no.

Quant.

Designation

Content (Item)

101139

1

Brake rotorcompl.

18,19,20,21,23,38,39

Brake for voltage range 380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star 15

101655

1

Brake compl.

4.5 Nm, voltage for brake coil 103 VDC (for Motor 0.75, 0.9, 1.1 und 1.3 kW)

Brake for den voltage range 460---500 V / 50Hz / Star 15

101656

1

Brake compl.

4.5 Nm, voltage for brake coil 127 VDC (for Motor 0.75, 0.9, 1.1 und 1.3 kW)

Note: If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered. 1.4.4.5

Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood) 380---415 V / 50Hz / Star 48014 1 48015 1

1.4.4.6

Motor compl. Motor compl.

0.75 kW 1.1 kW

Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts) 380---415 V / 50Hz / Star 75820 1 75821 1

Motor Motor

0.75 kW 1.1 kW

(includes complete motor but without brake, fan rotor, fan hood or coupling parts) 380---415 V / 50Hz / Star 48031 1

Drive gear compl.

0.75 kW

5/20 m/min

48032 48040

Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW

7.5/30 m/min 7.5/30 m/min

Page 32

1 1

Data : 31.10.2008

1.4.5

AZF 500

see Fig. 8 Page 30 1.4.5.1

Gear

Induvidual parts available Item Part no. Quant.

Designation

Dimension

output shaft Snap ring A60 x 2 Fillister---head screw Retaining washer VS20 (Items 8 and 9 must always be replaced together) Oil level gauge

DIN

2 3 8 9

--- --231 6352 16905

1 1 4 4

10

48109

2

Sets available Set Part no.

Quant.

48275 48276

1 1

Gear, i=219 Gear, i=145

v = 5/20 m/min v = 7,5/30 m/min

1

48309 48310

1 1

output shaft O---ring gear

AZF 500 compl.

2, 3 4, 5

75023

1

Slipping clutch complete (Set)

Designation

DIN 471

Content (Item)

If the entire gear unit is to be replaced, a blank nameplate (AN 79696) must also be ordered 1.4.5.2

Coupling / disc flywheel

Induvidual parts available Item Part no. Quant.

Designation

11 36

Gear coupling half Coupling element

18464 48223

1 1

Sets available Set Part no.

Quant.

48077 48078 48079 48080

1 1 1 1

1.4.5.3

Designation

DIN

Content (Item)

disc flywheel compl. disc flywheel compl. disc flywheel compl. disc flywheel compl.

ø140 x 20 ø160 x 20 ø160 x 28 ø160 x 50

6, 7, 12

Designation

Dimension

DIN

Drive gear

Induvidual parts available Item Part no. Quant. 86526

1

elecrtonics for brake

5923

4

Verbus countersunk bolt

Sets available Set Part no.

Quant.

101134 101146 12654 105581 75810

35

Dimension

(in motor connector housing) M10 x 35

Designation

Content (Item)

1

Ball bearing, O---ring, Snap ring

26, 27, 40, 41, 43, 48

1 1 1 4

Fan rotor compl. Fan hood with screw motor connector housing Screw for motor mounting

23 ---25 28, 29 30 34

AN 120034.001_GB / E 360.GB

size 1 compl.

Page 33

1.4.5.4

Brake

Induvidual parts available Item Part no. Quant.

Designation

38

Dimension

DIN

48531

1

Packing ring

Sets available Set Part no.

Quant.

Designation

Content (Item)

101139

1

Brake rotorcompl.

18 ---21, 23 ,38, 39

Brake for voltage range 380---415 V / 50Hz / Star ; 220---240 V / 50Hz / Delta ; 208---230 V / 60Hz / Delta ; 360---400 V / 60Hz / Star 15

101655

1

Brake compl.

4.5 Nm, voltage for brake coil 103 VDC (for Motor 1.1 und 1.3 kW)

101140

1

Brake compl.

6 Nm, voltage for brake coil 103 VDC (for Motor 1.5 und 1.8 kW)

101141

1

Brake compl.

9 Nm, voltage for brake coil 103 VDC (for Motor 2.2 und 2.6 kW)

Brake for den voltage range 460---500 V / 50Hz / Star 15

101656

1

Brake compl.

4.5 Nm, voltage for brake coil 127 VDC (for Motor 1.1 und 1.3 kW)

101143

1

Brake compl.

6 Nm, voltage for brake coil 127 VDC (for Motor 1.5 und 1.8 kW)

101144

1

Brake compl.

9 Nm, voltage for brake coil 127 VDC (for Motor 2.2 und 2.6 kW)

Note: If a brake, item 15, is ordered, two flat sleeves, type AN 998, must also be ordered.

1.4.5.5

Drive gear complete with Brake

(includes connection flange, motor with connector housing, complete brake, fan hood) 380---415 V / 50Hz / Star 48015 1 48016 1 48017 1

1.4.5.6

Motor compl. Motor compl. Motor compl.

1.1 kW 1.5 kW 2.2 kW

Drive gear complete without Brake

(includes complete motor but without brake, fan rotor, fan hood or coupling parts) 380---415 V / 50Hz / Star 75821 1 75822 1 75823 1

Page 34

Motor Motor Motor

1.1 kW 1.5 kW 2.2 kW

Data : 31.10.2008

The following article numbers include complete travel drives (motors with gear units). 380---415 V / 50Hz / Star 48282 1 48287 1

Drive gear compl. Drive gear compl.

1.1 kW 1.5 kW

5/20 m/min 5/20 m/min

48283 48288

Drive gear compl. Drive gear compl.

1.5 kW 2.2 kW

7.5/30 m/min 7.5/30 m/min

1 1

AN 120034.001_GB / E 360.GB

Page 35

1.5

Lifting gear drive

without additional unit for ventilation

with additional unit for ventilation

Figure 9 Please take the serial number of your complete hoist drive from the hoist nameplate. Page 36

Data : 31.10.2008

Lifting gear Individual parts available Item G17 G18 G19 G20 G21 G22 G24 G25 G27 G30 G33 G34 G411 G412

Part no. Quantity 13415 18541 18542 19522 18544 18545 18548 18551 18546 18553 11377 12893 6609 17483

1 1 1 1 1 1 1 2 4 2 1 2 4 4

Designation

Dimensions

DIN

ball bearing cylindrical roller bearing ball bearing cylindrical roller bearing ball bearing cylindrical roller bearing shaft gasket shaft gasket ball bearing gear rim oil level gauge screw plug fillister head screw washer

6310 2Z C3 HTF DIN 625 NJ 2309 DIN 5412 6315 2Z C3 HTF DIN 625 NJ 414 C3 DIN 5412 6316 2Z C3 HTF DIN 625 NJ 224E DIN 5412 120 x 150 x 15 SL 60 x 95 x 10 DIN 3760 VITON 6212 2Z DIN 625 ROTEX 38 / 45 GS 240 R1/2 R1 DIN 908 M 20 x 270 DIN EN ISO 4762 21 DIN 433

Designation

Dimensions

S 14255, 14256, 14257, 14258 S 14210, 14179, 14262, 14263

Lifting motor Individual parts available Item

Part no. Quantity

DIN

M1 M7

18801 23098 19509

2 2 2

clutch case end shield B end shield B

M41 M53 M60

11920 18802 11914

2 2 2

shaft gasket vent plug ball bearing compensating disc

M69

18594

8

filister–head screw

M69

13103

8

filister–head screw

M1247

18804

2

capacitor for additional unit

M80

15457

2

axial fan for additional unit for ventilation

S 14210, 14179, 14262, 14263

Designation

Dimensions

45 x 62 x 8

DIN 3760

99 x 89 x 0.6 BM 8x362x30 S 14255, 14256, 14257, 14258 BM 8x391x30 S 14210, 14179, 14262, 14263 S 14210, 14179, 14262, 14263

Hoist break Individual parts available Item B50 B51

Part no. Quantity 13105 11462

2 2

DIN

O–Ring connector

AN 120034.001_GB / E 360.GB

Page 37

see Figure 9 Page 36

Lifting gear drive Sets available Set

Part no. Quantity

Designation

Scope of set (items) S 14255 S 14210 S 14256 S 14179 S 14257 S 14262 S 14258 S 14263

25263

1

gear compl. (I = 232)

25264

1

gear compl. (I = 182)

25268

1

gear compl. (I = 148)

25270

1

gear compl. (I = 118)

Caution: the gearbox is supplied without a clutch. If required, the clutch must be ordered separately. 18568

2

clutch compl.

Item G29, G30, G39, G40

18587

2

S 14255, 14256, 14257, 14258

18592

2

motor with brake compl. (380–415V, 50Hz, 2.4/16kW/ 440–480V, 60Hz, 2.9/19.2kW) motor with brake compl. (380–415V, 50Hz, 3.0/20kW/ 440–480V, 60Hz, 3.6/24kW)

18063

2

stator compl. (Item M6, M43, 49)

S 14255, 14256, 14257, 14258 (380–415V, 50Hz, 2.4/16kW/ 440–480V, 60Hz, 2.9/19.2kW)

16234

2

stator compl. (Item M6, M43, 49)

S 14210, 14179, 14262, 14263 (380–415V, 50Hz, 3.0/20kW/ 440–480V, 60Hz, 3.6/24kW)

18549

2

rotor H6 compl. (Item. M7, M8, M9, M36, M37, M38, M39, M41, M62,M176)

S 14255, 14256, 14257, 14258

18550

2

rotor U6 compl. (Item M7, M8, M9, M36, M37, M38, M39, M41, M62,M176)

S 14210, 14179, 14262, 14263

106206

1

Motor connector housing incl. connector

Size 2 compl.

15451

2

magnet H6 + U6 (380–415V)

Item B6, B41, B51

13116 13106

2 2

brakerotor compl. fan cowl compl.

Item B4, B5, B19, B22, B50 Item M14, M74

13107

2

fan compl. (Item M15, M52, M96)

S 14255, 14256, 14257, 14258

18570 18810

2 1

bearing / packing motor small parts set gear

Item M37, M38, M41 Item G23, G35, G39, G40, G51

Quantities in parentheses ():

Page 38

S 14210, 14179, 14262, 14263

Item 49

apply to twin–motor version.

Data : 31.10.2008

1.6

Trolley frame

2,4,5

6 1

Figure 10

2,3,4,5 1.6.1

Reeving 2/1 D(B) and 4/2 D(B) --- (AZP 200)

Individual parts available Item

Part no. Quantity 4 3 2 3 6 16

Designation

Dimensions

buffer hinge pin hinge supporting bush axis holder Verbus countersunk bolt hexagonal nut

80 x 80

1 2 3 4 5 6

10431 39433 6815 30956 5607 516

1.6.2

Reeving 4/1 D(B), 8/2 D(B) and 4/2 Z(B) --- (AZP 280)

M 10 x 20 M10

DIN

DIN EN 24032

Individual parts available Item

Part no. Quantity 4 3 2 3 6 16

Designation

Dimensions

buffer hinge pin hinge supporting bush axis holder Verbus countersunk bolt hexagonal nut

100 x 100

1 2 3 4 5 6

10432 40537 4560 32823 5138 516

1.6.3

Reeving 6/1 D(B), 6/2 Z(B) --- (AZF 350.3)

DIN

M 16 x 25 M10

DIN EN 24032

DIN

Individual parts available Item

Part no. Quantity

Designation

Dimensions

1 2 3 4 5 6

10433 302402 302403 32823 5138 8804

buffer hinge pin hinge supporting bush axis holder Verbus countersunk bolt Verbus countersunk bolt

125 x 125

4 3 2 3 6 16

AN 120034.001_GB / E 360.GB

M 16 x 25 M 12 x 40 Page 39

1.6.4

Reeving 8/2 Z(B) --- (AZF 500)

see Fig. 10 Page 39 Individual parts available Item

Part no. Quantity

1 2 3 4 5 6

10433 47761 48998 32823 5138 8804

4 3 2 3 6 16

Designation

Dimensions

buffer hinge pin hinge supporting bush axis holder Verbus countersunk bolt Verbus countersunk bolt

125 x 125

DIN

M 16 x 25 M 12 x 40

_________________________________

2

3

5

6

4

7

1

8, 9, 10

Fig. 11

Page 40

Data : 31.10.2008

1.6.5

Reeving 4/1 DQA --- (AZF 400)

Individual parts available Item 1 2 3 4 5 6 7 8 9 10

Part no. Quantity 10432 25380 39543 25379 33459 8803 5138 5261 1531 1529

4 1 1 1 1 4 16 16 32 16

Designation

Dimensions

buffer hinge pin hinge supporting bush hinge supporting bush cover Verbus countersunk bolt Verbus countersunk bolt hexagonal-head screw washer hexagonal nut

100 x 100

AN 120034.001_GB / E 360.GB

M 12 x 30 M 16 x 25 M 20 x 70 21 M 20

DIN

DIN 6914 DIN 6916 DIN 6915

Page 41

1.7

Bottom block

1.7.1

Reeving 2/1 D(B) 5 8 7 10 1 2 3 11 4 9 6 22 23 18 17 15 16 19 12 20 13 21

14 Figure 12

Page 42

Data : 31.10.2008

Individual parts available Item 1 2 3 5 6 7 8 12 16 19 20 20 20 21 21 21 22 23

Part no. Quantity 6502 5896 5607 47675 47676 5945 5887 45179 6882 47670 7078 7078 1662 18085 7078 7078 47678 7351 13433 7779 7780 7787 19636 7782

1 2 4 1 1 2 2 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt butt joint profile top butt joint profile lower header cab bracket axial–ball bearing hook crosshead hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device distance sleeve filister–head screw nameplate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

425 51214 6 KO 60–6.8 KO 60–6.8 KO 60–10 KO 60–5 KO 60–6.8 KO 60–6.8

DIN 711 (normal hook GSN 6) (normal hook GSN 8) (normal hook GSN 10) (ramshorn hook GSN 6) (ramshorn hook GSN 8) (ramshorn hook GSN 10)

M 12 x 100

DIN EN ISO 4762

8 to 10 to 12,5 to 16 to 20 to

Sets available Set

Part no. Quantity

Designation

47937 47943 47944 47945 47946 47947 47674

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

47689

hook suspension compl.

47690

hook suspension compl.

47691

hook suspension compl.

47692

hook suspension compl.

47693

hook suspension compl.

47673

hook with nut

47684

hook with nut

47685

hook with nut

47686

hook with nut

47687

hook with nut

47688

hook with nut

47767

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 6 normal hook Gr. 8 normal hook Gr. 10 ramshorn hook Gr. 6 ramshorn hook Gr. 8 ramshorn hook Gr. 10 normal hook Gr. 6 (Item 13, 15 – 20) normal hook Gr. 8 (Item 13, 15 – 20) normal hook Gr. 10 (Item 13, 15 – 20) ramshorn hook Gr. 6 (Item 14 – 19, 21) ramshorn hook Gr. 8 (Item 14 – 19, 21) ramshorn hook Gr. 10 (Item 14 – 19, 21) normal hook Gr. 6 (Item 13, 15, 17, 18, 20) normal hook Gr. 8 (Item 13, 15, 17, 18, 20) normal hook Gr. 10 (Item 13, 15, 17, 18, 20) ramshorn hook Gr. 6 (Item 14, 15, 17, 18, 21) ramshorn hook Gr. 8 (Item 14, 15, 17, 18, 21) ramshorn hook Gr. 10 (Item 14, 15, 17, 18, 21) (Item 9 – 11) Page 43

1.7.2

Reeving 4/1 D(B) and 4/2 Z(B)

6 8 9 10 12 11 2 1 3 19 18 4 5 16 17 20 7 13 21 22

15 14

Figure 13

Page 44

Data : 31.10.2008

Individual parts available Item 1 2 3 4 6 7 8 9 13 17 20 21 21 21 22 22 22

Part no. Quantity 5869 5896 5607 7615 47675 47676 5945 5887 41670 7503 41671 7391 15873 13196 1662 7391 15873 13433 19636 7782 7783 19637 7786

1 2 4 2 2 2 4 4 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt vent plug butt joint profile top butt joint profile lower header cab bracket axial–ball bearing hook crosshead hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device nameplate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

425 51222 16 KO 60–12 KO 60–16 KO 60–20.25 KO 60–10 KO 60–12 KO 60–16

DIN 711 (normal hook GSN 12) (normal hook GSN 16) (normal hook GSN 20) (ramshorn hook GSN 12) (ramshorn hook GSN 16) (ramshorn hook GSN 20)

16 to 20 to 25 to 32 to 40 to

Sets available Set

Part no. Quantity

Designation

47778 47779 47780 47781 47782 47783 47697

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

47698

hook suspension compl.

47699

hook suspension compl.

47769

hook suspension compl.

47770

hook suspension compl.

47771

hook suspension compl.

40966

hook with nut

33017

hook with nut

40968

hook with nut

40969

hook with nut

32807

hook with nut

40971

hook with nut

47767

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 12 normal hook Gr. 16 normal hook Gr. 20 ramshorn hook Gr. 12 ramshorn hook Gr. 16 ramshorn hook Gr. 20 normal hook Gr. 12 (Item 14, 16 – 21) normal hook Gr. 16 (Item 14, 16 – 21) normal hook Gr. 20 (Item 14, 16 – 21) ramshorn hook Gr. 12 (Item 15 – 20, 22) ramshorn hook Gr. 16 (Item 15 – 20, 22) ramshorn hook Gr. 20 (Item 15 – 20, 22) normal hook Gr. 12 (Item 14, 16, 18, 19, 21) normal hook Gr. 16 (Item 14, 16, 18, 19, 21) normal hook Gr. 20 (Item 14, 16, 18, 19, 21) ramshorn hook Gr. 12 (Item 15, 16, 18, 19, 22) ramshorn hook Gr. 16 (Item 15, 16, 18, 19, 22) ramshorn hook Gr. 20 (Item 15, 16, 18, 19, 22) (Item 10 – 12) Page 45

1.7.3

Reeving 4/2 D(B)

5 7 8 9 10 12 11 1 2 3 19 18 4 16 17 20 13 6 21 14

22

15

Figure 14

Page 46

Data : 31.10.2008

Individual parts available Item 1 2 3 4 5 6 7 8 9 13 17 20 21 21 21 22 22 22

Part no. Quantity 32426 8604 5607 7615 32490 32491 7457 7483 7484 32425 7377 32422 7078 7078 1662 18085 7078 7078 13433 7779 7780 7787 19636 7782

1 2 4 2 2 2 4 4 4 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt vent plug butt joint profile top butt joint profile lower header outsidecab insidecab bracket axial–ball bearing hook crosshead hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device nameplate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

51216 16 KO 60–6.8 KO 60–6.8 KO 60–10 KO 60–5 KO 60–6.8 KO 60–6.8

DIN 711 (normal hook GSN 6) (normal hook GSN 8) (normal hook GSN 10) (ramshorn hook GSN 6) (ramshorn hook GSN 8) (ramshorn hook GSN 10)

8 to 10 to 12,5 to 16 to 20 to

Sets available Set

Part no. Quantity

Designation

41394 41395 41396 41397 41398 41399 41378

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

31875

hook suspension compl.

31876

hook suspension compl.

41381

hook suspension compl.

31879

hook suspension compl.

31880

hook suspension compl.

41372

hook with nut

31807

hook with nut

31808

hook with nut

41375

hook with nut

31809

hook with nut

31810

hook with nut

41282

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 6 normal hook Gr. 8 normal hook Gr. 10 ramshorn hook Gr. 6 ramshorn hook Gr. 8 ramshorn hook Gr. 10 normal hook Gr. 6 (Item 14, 16 – 21) normal hook Gr. 8 (Item 14, 16 – 21) normal hook Gr. 10 (Item 14, 16 – 21) ramshorn hook Gr. 6 (Item 15 – 20, 22) ramshorn hook Gr. 8 (Item 15 – 20, 22) ramshorn hook Gr. 10 (Item 15 – 20, 22) normal hook Gr. 6 (Item 14, 16, 18, 19, 21) normal hook Gr. 8 (Item 14, 16, 18, 19, 21) normal hook Gr. 10 (Item 14, 16, 18, 19, 21) ramshorn hook Gr. 6 (Item 15, 16, 18, 19, 22) ramshorn hook Gr. 8 (Item 15, 16, 18, 19, 22) ramshorn hook Gr. 10 (Item 15, 16, 18, 19, 22) (Item 10 – 12) Page 47

1.7.4

Reeving 6/1 D(B) and 6/2 Z(B)

Figure 15

Page 48

Data : 31.10.2008

Individual parts available Item 1 2 3 4 6 7 8 9 13 14 18 21 22 22 22 23 23 23

Part no. Quantity 6503 5896 5607 7615 47675 47676 5945 5887 45189 46439 44688 17486 13196 13196 18855 15873 13196 18856 13433 7783 19637 7786 7756 19707 19638

1 4 8 2 3 3 6 6 2 2 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt vent plug butt joint profile top butt joint profile tower header cab bracket distance holder hook crosshead axial–ball bearing hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device nameplate capacity plate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

425 20 51224 KO 60–20.25 KO 60–20.25 KO 60–32.1 KO 60–16 KO 60–20.25 KO 60–32.2

DIN 711 (normal hook GSN 20) (normal hook GSN 25) (normal hook GSN 32) (ramshorn hook GSN20) (ramshorn hook GSN25) (ramshorn hook GSN32)

25 to 32 to 40 to 50 to 60 to 63 to

Sets available Set

Part no. Quantity

Designation

47836 47839 47841 47837 47842 47843 47808

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

48825

hook suspension compl.

48826

hook suspension compl.

47815

hook suspension compl.

48827

hook suspension compl.

48828

hook suspension compl.

47794

hook with nut

48821

hook with nut

48822

hook with nut

47798

hook with nut

48823

hook with nut

48824

hook with nut

47767

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 20 normal hook Gr. 25 normal hook Gr. 32 ramshorn hook Gr. 20 ramshorn hook Gr. 25 ramshorn hook Gr. 32 normal hook Gr. 20 (Item 15, 17 – 22) normal hook Gr. 25 (Item 15, 17 – 22) normal hook Gr. 32 (Item 15, 17 – 22) ramshorn hook Gr. 20 (Item 16 – 21, 23) ramshorn hook Gr. 25 (Item 16 – 21, 23) ramshorn hook Gr. 32 (Item 16 – 21, 23) normal hook Gr. 20 (Item 15, 17, 19, 20, 22) normal hook Gr. 25 (Item 15, 17, 19, 20, 22) normal hook Gr. 32 (Item 15, 17, 19, 20, 22) ramshorn hook Gr. 20 (Item 16, 17, 19, 20, 23) ramshorn hook Gr. 25 (Item 16, 17, 19, 20, 23) ramshorn hook Gr. 32 (Item 16, 17, 19, 20, 23) (Item 10 – 12) Page 49

1.7.5

Reeving 8/2 D(B)

6 9 10 8 11 13 12 1 15 3 2 4 5 7 21 20 18 22 3 2 19 14 23 16

24 17

Figure 16

Page 50

Data : 31.10.2008

Individual parts available Item 1 2 3 4 6 7 8 9 10 14 15 19 22 23 23 23 24 24 24

Part no. Quantity 32788 8604 5607 7615 32490 32491 7457 7483 7484 32786 32784 32793 7503 7391 15873 13196 1662 7391 15873 13433 19636 7782 7783 19637 7786

1 4 8 4 4 4 8 6 2 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt vent plug butt joint profile top butt joint profile tower header cab outside cab inside bracket distance holder hook crosshead axial–ball bearing hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device nameplate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

51222 KO 60–12 KO 60–16 KO 60–20.25 KO 60–10 KO 60–12 KO 60–16

DIN 711 (normal hook GSN 12) (normal hook GSN 16) (normal hook GSN 20) (rams horn hook GSN 12) (rams horn hook GSN 16) (rams horn hook GSN 20)

16 to 20 to 25 to 32 to 40 to

Sets available Set

Part no. Quantity

Designation

41915 41916 41917 41918 41919 41920 40974

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

33034

hook suspension compl.

40977

hook suspension compl.

40975

hook suspension compl.

32809

hook suspension compl.

40979

hook suspension compl.

40966

hook with nut

33017

hook with nut

40968

hook with nut

40969

hook with nut

32807

hook with nut

40971

hook with nut

41282

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 12 normal hook Gr. 16 normal hook Gr. 20 rams horn hook Gr. 12 rams horn hook Gr. 16 rams horn hook Gr. 20 normal hook Gr. 12 (Item 16, 18 – 23) normal hook Gr. 16 (Item 16, 18 – 23) normal hook Gr. 20 (Item 16, 18 – 23) rams horn hook Gr. 12 (Item 17 – 22, 24) rams horn hook Gr. 16 (Item 17 – 22, 24) rams horn hook Gr. 20 (Item 17 – 22, 24) normal hook Gr. 12 (Item 16, 18, 20, 21, 23) normal hook Gr. 16 (Item 16, 18, 20, 21, 23) normal hook Gr. 20 (Item 16, 18, 20, 21, 23) rams horn hook Gr. 12 (Item 17, 18, 20, 21, 24) rams horn hook Gr. 16 (Item 17, 18, 20, 21, 24) rams horn hook Gr. 20 (Item 17, 18, 20, 21, 24) (Item 11 – 13) Page 51

1.7.6

Reeving 8/2 Z(B)

Figure 17

Page 52

Data : 31.10.2008

Individual parts available Item 1 2 3 4 6 7 8 9 13 14 18 21 22 22 22 23 23 23

Part no. Quantity 6503 5896 5607 7615 47675 47676 5945 5887 45189 46448 46441 6608 13196 18855 18857 13196 18856 18855 13433 7783 19637 7786 7756 19707 19638 19639

1 4 8 4 4 4 8 8 2 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1

Designation bolt cover Verbus countersunk bolt vent plug butt joint profile top butt joint profile tower header cab bracket distance holder hook crosshead axial–ball bearing hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device hook lock safety device nameplate capacity plate capacity plate capacity plate capacity plate capacity plate capacity plate capacity plate

Dimensions

DIN

M 10 x 20

425 25 51226 KO 60–20.25 KO 60–32.1 KO 60–40.50 KO 60–20.25 KO 60–32.2 KO 60–32.1

DIN 711 (normal hook GSN 25) (normal hook GSN 32) (normal hook GSN 40) (rams horn hook GSN 25) (rams horn hook GSN 32) (rams horn hook GSN 40)

25 to 32 to 40 to 50 to 60 to 63 to 80 to

Sets available Set

Part no. Quantity

Designation

47844 47846 47847 47845 47848 47849 47809

bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. bottom block compl. hook suspension compl.

47813

hook suspension compl.

47814

hook suspension compl.

47816

hook suspension compl.

47817

hook suspension compl.

47818

hook suspension compl.

47795

hook with nut

47796

hook with nut

47797

hook with nut

47799

hook with nut

47803

hook with nut

47804

hook with nut

47767

rope pulley compl. with bearings

AN 120034.001_GB / E 360.GB

Scope of set (items) normal hook Gr. 25 normal hook Gr. 32 normal hook Gr. 40 rams horn hook Gr. 25 rams horn hook Gr. 32 rams horn hook Gr. 40 normal hook Gr. 25 (Item 15, 17 – 22) normal hook Gr. 32 (Item 15, 17 – 22) normal hook Gr. 40 (Item 15, 17 – 22) rams horn hook Gr. 25 (Item 16 – 21, 23) rams horn hook Gr. 32 (Item 16 – 21, 23) rams horn hook Gr. 40 (Item 16 – 21, 23) normal hook Gr. 25 (Item 15, 17, 19, 20, 22) normal hook Gr. 32 (Item 15, 17, 19, 20, 22) normal hook Gr. 40 (Item 15, 17, 19, 20, 22) rams horn hook Gr. 25 (Item 16, 17, 19, 20, 23) rams horn hook Gr. 32 (Item 16, 17, 19, 20, 23) rams horn hook Gr. 40 (Item 16, 17, 19, 20, 23) (Item 10 – 12) Page 53

1.8

Upper block

1.8.1

Reeving 8/2 D(B)

1 2 4 5 8 7 6 3

Figure 18 Individual parts available Item

Part no. Quantity

1

40343

2

Designation

Dimensions

deflection roller crosshead

14.5

DIN

Sets available Set

Part no. Quantity 40344 41282 22844

Page 54

2 2 2

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl.

Scope of set (items) 14.5

(Item 1 – 8) (Item 2 – 4) (Item 5 – 8)

Data : 31.10.2008

1.8.2

Reeving 4/2 Z(B)

1 4 3 7 6 5 2 Figure 19

Individual parts available Item 1

Part no. Quantity 17523

1

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity 47884 47767 16965

1 1 1

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) 20

(Item 1 – 7) (Item 2 – 4) (Item 5 – 7)

Page 55

1.8.3

Reeving 4/2 Z(B) with measuring axis

1 4 3

7 6 8 9 10 2

Figure 20

Individual parts available Item

Part no. Quantity

1

17523

1

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity

Page 56

48843

1

47767 16966

1 1

Designation deflection roller crosshead with measuring axis rope pulley compl. with bearing bolt with measuring axis compl.

Scope of set (items) compl.

(Item 1 – 4, 6 – 10) (Item 2 – 4) (Item 6 – 10)

Data : 31.10.2008

1.8.4

Reeving 6/1 D(B) and 6/2 Z(B)

1 4 3 7 6 5 2 Figure 21

Individual parts available Item 1

Part no. Quantity 17523

2

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity 47884 47767 16965

2 2 2

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) 20

(Item 1 – 7) (Item 2 – 4) (Item 5 – 7)

Page 57

1.8.5

Reeving 6/2 Z(B) with measuring axis

1 4

1

5

4

7

3

6 3

6 7 8

2

9 10 2 Figure 22

Individual parts available Item

Part no. Quantity

1

17523

2

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity

Page 58

47884 48843

1 1

47767 16965 16966

2 1 1

Designation deflection roller crosshead cpmpl. deflection roller crosshead with measuring axis rope pulley compl. with bearing bolt compl. measuring axis compl.

Scope of set (items) 20

(Item 1 – 7)

compl.

(Item 1 – 4, 6 – 10) (Item 2 – 4) (Item 5 – 7) (Item 6 – 10)

Data : 31.10.2008

1.8.6

Reeving 8/2 Z(B)

Figure 23

Individual parts available Item 1

Part no. Quantity 17523

3

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity 47884 47767 16965

3 3 3

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) 20

(Item 1 – 7) (Item 2 – 4) (Item 5 – 7)

Page 59

1.8.7

Reeving 8/2 Z(B) with measuring axis

Figure 24

Individual parts available Item

Part no. Quantity

1

17523

3

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity

Page 60

47884 48843

2 1

47767 16965 16966

3 2 1

Designation deflection roller crosshead compl. deflection roller crosshead with measuring axis rope pulley compl. with bearing bolt compl. measuring axis compl.

Scope of set (items) 20

(Item 1 – 7)

compl.

(Item 1 – 4, 6 – 10) (Item 2 – 4) (Item 5 – 7) (Item 6 – 10)

Data : 31.10.2008

1.9

Rope guide , rope 9

10

1

2

X

6

7

X

3 4 5 8

Figure 25

for all types of reeving except 4/2 D(B) and 8/2 D(B) Sets available Set

Part no. Quantity 47885 45811 16960

1 1 1

Designation rope guide clamp clip compl. carrier compl.

Scope of set (items) 405 compl.

(Item 1 – 10) (Item 2 – 5) (Item 9 and 10)

only for 4/2 D(B) and 8/2 D(B) reeving Sets available Set

Part no. Quantity 28848 28847 45811 16960

1 1 2 2

Designation rope guide (right–handed) rope guide (left–handed) clamp clip compl. carrier compl.

Scope of set (items) 403 compl. 403 compl.

(Item 1 – 10) (Item 1 – 10) (Item 2 – 5) (Item 9 and 10)

Rope, without figure Set

Part no. Quantity

Designation

Scope of set (items)

85438 83938 90207

1 1 1

wire rope 20mm x 41.05m wire rope 20mm x 69.05m wire rope 20mm x 99.05m

reeving 2/1 D(B) reeving 2/1 D(B) reeving 2/1 D(B)

HW=16m HW=30m HW=45m

18811 18812

1 1

wire rope 20.5mm x 41.05m wire rope 20.5mm x 69.05m

reeving 2/1 D(B) reeving 2/1 D(B)

HW=16m HW=30m

AN 120034.001_GB / E 360.GB

Page 61

Set

Part no. Quantity

Designation

Scope of set (items)

85439 85440 85441 85442

1 1 1 1

wire rope 20mm x 43.70m wire rope 20mm x 71.70m wire rope 20mm x 101.70m wire rope 20mm x 121.70m

reeving 4/1 D(B) reeving 4/1 D(B) reeving 4/1 D(B) reeving 4/1 D(B)

HW=8m HW=15m HW=22.5m HW=27.5m

18814 18815 18816

1 1 1

wire rope 20.5mm x 43.70m wire rope 20.5mm x 71.70m wire rope 20.5mm x 101.70m

reeving 4/1 D(B) reeving 4/1 D(B) reeving 4/1 D(B)

HW=8m HW=15m HW=22.5m

19324 19325 19326

1 1 1

wire rope 14mm x 45.60m wire rope 14mm x 84.30m wire rope 14mm x 125.80m

reeving 4/2 D(B) reeving 4/2 D(B) reeving 4/2 D(B)

HW=7.3m HW=17m HW=27.3m

85443 85444 85445

1 1 1

wire rope 20mm x 47.00m wire rope 20mm x 75.00m wire rope 20mm x 105.00m

reeving 6/1 D(B) reeving 6/1 D(B) reeving 6/1 D(B)

HW=5m HW=10m HW=15m

18859 18860 18861

1 1 1

wire rope 20.5mm x 47.00m wire rope 20.5mm x 75.00m wire rope 20.5mm x 105.00m

reeving 6/1 D(B) reeving 6/1 D(B) reeving 6/1 D(B)

HW=5m HW=10m HW=15m

19305 19306 19307

1 1 1

wire rope 14mm x 55.30m wire rope 14mm x 94.50m wire rope 14mm x 136.10m

reeving 8/2 D(B) reeving 8/2 D(B) reeving 8/2 D(B)

HW=4.3m HW=9.2m HW=14.4m

72487 72488 72489

1 1 1

wire rope 20mm x 82.90m wire rope 20mm x 138.90m wire rope 20mm x 198.90m

reeving 4/2 Z(B) reeving 4/2 Z(B) reeving 4/2 Z(B)

HW=16m HW=30m HW=45m

18954 18955 18956

1 1 1

wire rope 20.5mm x 82.90m wire rope 20.5mm x 138.90m wire rope 20.5mm x 198.90m

reeving 4/2 Z(B) reeving 4/2 Z(B) reeving 4/2 Z(B)

HW=16m HW=30m HW=45m

72490 72491 72492

1 1 1

wire rope 20mm x 85.70m wire rope 20mm x 141.70m wire rope 20mm x 201.70m

reeving 6/2 Z(B) reeving 6/2 Z(B) reeving 6/2 Z(B)

HW=10.6m HW=20m HW=30m

18999 19132 19133

1 1 1

wire rope 20.5mm x 85.70m wire rope 20.5mm x 141.70m wire rope 20.5mm x 201.70m

reeving 6/2 Z(B) reeving 6/2 Z(B) reeving 6/2 Z(B)

HW=10.6m HW=20m HW=30m

72493 72494 72495

1 1 1

wire rope 20mm x 88.50m wire rope 20mm x 144.50m wire rope 20mm x 204.50m

reeving 8/2 Z(B) reeving 8/2 Z(B) reeving 8/2 Z(B)

HW=8m HW=15m HW=22.5m

18898 18899 18919

1 1 1

wire rope 20.5mm x 88.50m wire rope 20.5mm x 144.50m wire rope 20.5mm x 204.50m

reeving 8/2 Z(B) reeving 8/2 Z(B) reeving 8/2 Z(B)

HW=8m HW=15m HW=22.5m

You can take the rope diameter and the rope length of your ABUS electric wire rope in the wire certificate of the crane book.

Page 62

Data : 31.10.2008

1.10

Rope drum 1

2

3

5

Figure 26

4

6

7

8

for all types of reeving except 4/2 D(B) and 8/2 D(B) Individual parts available Item 2 3

Part no. Quantity 6616 6628

3 3

Designation

Dimensions

DIN

terminal clamp filister–head screw

20 mm M 20 x 40

DIN 6912

Sets available Set

Part no. Quantity 47880 47881 47882 16967

1 1 1 1

Designation rope drum compl. rope drum compl. rope drum compl. self–aligning roller bearing compl.

Scope of set (items) length= 850 mm length=1330 mm length=1830 mm

(Item 1 – 8) (Item 1 – 8) (Item 1 – 8) (Item 4 – 8)

only for 4/2 D(B) and 8/2 D(B) reeving Individual parts available Item 2 3

Part no. Quantity 9960 5681

3 3

Designation

Dimensions

DIN

terminal clamp filister–head screw

14–16 mm M 16 x 35

DIN 6912

Sets available Set

Part no. Quantity 44588 44589 44590 16967

1 1 1 1

Designation rope drum compl. rope drum compl. rope drum compl. self–aligning roller bearing compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) length= 850 mm length=1330 mm length=1830 mm

(Item 1 – 8) (Item 1 – 8) (Item 1 – 8) (Item 4 – 8) Page 63

1.11

Deflection roller crosshead

for all types of reeving except 4/2 D(B) and 8/2 D(B) 1 4 3 7 6 5

2

Figure 27

Individual parts available Item

Part no. Quantity

1

17523

1

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity 47884 47767 16965

Page 64

1 1 1

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl.

Scope of set (items) (Item 1 – 7) (Item 2 – 4) (Item 5 – 7)

Data : 31.10.2008

Load measuring system for deflection roller crosshead (opt. at reeving 4/2 --- 6/2 --- 8/2 Z(B)) 1

4 3 7 6 8 9 10 2 with Option load measuring system

Figure 28

Individual parts available Item 1

Part no. Quantity 17523

1

Designation

Dimensions

deflection roller crosshead

20

DIN

Sets available Set

Part no. Quantity 48843

1

47767 16966

1 1

Designation deflection roller crosshead with measuring axis compl. rope pulley compl. with bearing measuring axis compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) (Item 1 – 10) (Item 2 – 4) (Item 6 – 10)

Page 65

Deflection roller crosshead only for 4/2 D(B) and 8/2 D(B) reeving

10 9 8 4 1 3 6 5 7 2

Figure 29

Individual parts available Item

Part no. Quantity

1 10

35428 6586

1 2

Designation

Dimensions

deflection roller crosshead Lagerbuchse

14 70 x 60 x 54

DIN

Sets available Set

Part no. Quantity 41283 41282 13413 13235

Page 66

1 1 1 2

Designation deflection roller crosshead compl. rope pulley compl. with bearing bolt compl. bolt compl.

Scope of set (items) (Item 1 – 10) (Item 2 – 4) (Item 5 – 7) (Item 8 – 9)

Data : 31.10.2008

Load measuring system for deflection roller crosshead only for 4/2 D(B) and 8/2 D(B) reeving

10 9 8 4 12 3 11 5 7 6 1 2

with Option load measuring system

Figure 30

Individual parts available Item 1 10

Part no. Quantity 35428 6586

1 2

Designation

Dimensions

deflection roller crosshead Lagerbuchse

14 70 x 60 x 54

DIN

Sets available Set

Part no. Quantity 38453

1

41282 16966 13235

1 1 2

Designation deflection roller crosshead with measuring axis compl. rope pulley compl. with bearing measuring axis compl. bolt compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) (Item 1 – 10) (Item 2 – 4) (Item 5 – 7, 11, 12) (Item 8 – 9)

Page 67

1.12

Fixed point crosshead 1 3 4 5 2 5 6 4 7

8

Figure 31 Individual parts available Item

Part no. Quantity

1

6619

1

Designation

Dimensions

DIN

fixed point crosshead

Sets available Set

Part no. Quantity 47883 16961 16962 16963

Page 68

1 1 1 1

Designation fixed point crosshead compl. suspension bolt compl. rope socket compl. bolt compl.

Scope of set (items) (Item 1 – 8) (Item 2 – 5) (Item 7 and 8) (Item 4 – 6)

Data : 31.10.2008

Load measuring system for fixed point crosshead (optional at reeving 2/1, 4/1 and 6/1 D(B))

1 3 4 5 2 11 9 10 7

8 Figure 32

with Option load measuring system

Individual parts available Item 1

Part no. Quantity 6619

1

Designation

Dimensions

DIN

fixed point crosshead

Sets available Set

Part no. Quantity 48654

1

16961 16962 16964

1 1 1

Designation fixed point crosshead with measuring axis compl. suspension bolt compl. rope socket compl. measuring axis compl.

AN 120034.001_GB / E 360.GB

Scope of set (items) (Item 1 – 11) (Item 2 – 5) (Item 7 and 8) (Item 9 – 11)

Page 69

1.13

Gear limit switch 1

6

2

7

10

3

8

4

11

7

6

12

5

9

Figure 33

Individual parts available Item

Part no. Quantity

1 2 3 4 5 6 7 8 9 10 11 12

18966 6085 10580 17527 18967 14443 15187 8308 35834 18968 5400 18066

1 2 1 2 1 1 2 1 1 1 1 1

Designation bottom part of cover Verbus countersunk bolt adapter shaft self---tapping screw top part of cover retaining string cheese---head screws cable gland blank ---name plate cover adapter gear liwith switch connector

Dimensions

DIN

M 6 x 25 B 6,3 x 22 4 x 12 10---14 mm GPK 75.3–2 6pol.

Sets available Set

Part no. Quantity 32320

Page 70

1 1

Designation

Scope of set (items)

gear liwith switch cover compl. gear liwith switch compl.

Item 1, 2, 4 --- 10 Item 3, 11, 12

Data : 31.10.2008

1.14

Fax–Order

Just copy this form, fill it in and fax it to us To your local ABUS partner, or to:

ABUS Kransysteme GmbH Spare Parts Sales Dept. Fax. (0) 22 61 / 37 – 414

Spare parts order

Serial no. of wire rope hoist

Number of spare parts list

Page no. of spare part

Item no.

Part no.

Quantity

Fabrik–Nr.

Nr. der Einzelteilliste

Seiten–Nr. des Ersatzteiles

Pos.–Nr

Teil–Nummer

Stückzahl

120034.001_GB

______________________ Date AN 120034.001_GB / E 360.GB

_______________________________ _ Signature

_________________ Stamp Page 71