APQP Matrix Pedal Yl1 at Isg [PDF]

Zitiervorschau

APQP ACTIVITIES MATRIX Development Category:

B - Type

PART NAME

PEDAL ASSY BRAKE

PART NUMBER

DATE

24-08-2016

49600-79M20

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development

Responsibility

AA

A

B

C

1

Phase 1 : Plan & Define the Programme

I

CFT Formation

O

O

O

O

II

Review Customer drawing/SOR(Akka-pen)

O

O

O

O

III

Feasibility Study and Risk Assesment

O

O

O

O

IV

PFD Preliminary

O

O

V

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

O

#

O

#

O

O

#

O

O

#

O

O

O

O

O

Bill of material Preliminary

O

O

O

O

#

O

VI

Define Critical Parameters

O

O

O

O

O

#

O

O

O

VII

Phase -1 Review

O

O

O

O

#

#

#

#

#

2

Phase 2 : Product Design & Development

I

DFMEA (if reqd)

#

O

O

#

O

II

Drawing approval from Collaborator(if reqd)

O

III

Line feasibility review (Capacity Planning)

O

O

O

O

O

#

O

IV

#

New Equipment & Facilities required (List to be made)

O

O

O

O

#

O

V

Sourcing of Raw material/BOPs

O

O

O

O

#

O

VI

New Tooling required

O

O

O

O

#

O

VII

O

O

O

Gauge / testing equipment requirements (List to be made)

O

O

O

O

#

#

O

Team Feasibility commitment & Mgmt. Support

O

O

O

O

#

#

O

O

IX

Past Defect Data Review

O

O

O

#

O

O

X

#

O

#

#

#

O

Prototype Control Plan (if reqd)

O

O

Phase -2 Review

O

O

O

O

3

Phase 3 : Process Design & Development

I

PFMEA

O

O

O

O

II

Floor plan layout

O

O

#

#

#

O

#

III

New Equipment & Facilities procurement

O

O

O

O

#

O

New Tooling procurement/Manufacturing

O

O

O

O

#

O

O

O

V

Gauge / testing equipment procurement/manufacturing

O

O

O

O

#

O

O

O

VI

O

O

O

#

O

O

O

O

O

#

O

O

VIII

Product / Process development review Insp. Std , Visual aids (Receiving,in-process,final) Define Packaging standards

O

O

O

#

#

#

IX

#

O

#

#

O

O

O

#

O

Process Sheet,Work Instructions

O

O

O

O

X

Procurement of Material (BOP/RM)

O

O

O

O

XI

Manpower requirment

O

O

XII

O

Operator Training plan

O

O

O

O

#

O

O

XIII

Sample Submission to Customer

O

O

O

O

#

O

O

XIV

Phase -3 Review

O

O

O

#

#

#

O

O

O

O

#

O

O

O

#

O

O

O

O

O

#

#

O

O

#

O

O

#

#

O

4

Phase 4 : Product & Process Validation

I

Supplier PPAP (if required)

III

Production Trial Run(HVPT) (customer specific) Process capability study CpK or Part accuracy

IV

Packaging Approval

O

O

O

V

Product validation testing(performance) test

O

O

O

VI

Production part approval from customer for PP trial

O

O

O

II

#

O

#

O

IV

VII

#

# O

VIII

XI

#

#

#

#

REMARKS Document Refrence

APQP ACTIVITIES MATRIX Development Category:

B - Type

PART NAME

PEDAL ASSY BRAKE

PART NUMBER

DATE

24-08-2016

49600-79M20

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development AA

A

B

VII

Production part approval from customer for MPP trial

O

O

O

VIII

Production control plan (internal)

O

O

O

IX

Quality Planning sign-off and Management support

O

O

O

X

Phase -4 Review

O

O

O

Responsibility C

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

O #

#

#

O

#

#

O

#

#

O

#

#

#

#

#

REMARKS Document Refrence

APQP ACTIVITIES MATRIX Development Category:

B - Type

PART NAME

PEDAL ASSY BRAKE

PART NUMBER

DATE

24-08-2016

49600-79M20

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development

Responsibility

AA

A

B

C

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

5

Phase 5 : Feedback Assessment & Corrective Action

I

PCS(PRODUCTION)

O

O

O

O

#

O

O

II

PFMEA

O

O

O

O

#

O

O

III

MISP

O

O

O

O

#

O

O

IV

Project handover to production

O

O

O

#

#

O

V

O

Initial Control Period Initiation

O

O

O

O

#

VI

Initial control trmination signoff

O

O

O

O

#

VII

Production, Defect & Dispatch Monitoring

O

O

O

O

#

#

VIII

Management Review

O

O

O

#

O

O

Phase -5 Review

O

O

O

#

#

#

IX

LEGENDS : Legend O (Blank) No Mark Legend # O

O #

#

REMARKS Document Refrence

#

Definitopn Point to be implemented . Review required /important from discussion point of view . Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented . For Responsibility Definition Prime Responsibility CO-Responsibility 01 00' Rev. No.

Point Revised New Issue Description

10/3/2017 1/2/2016 Date

APQP ACTIVITIES MATRIX

DOCUMENT NO: F/DEV/03

Development Category: PART NAME

DATE

STOPPER BRKT ASSY

PART NUMBER

1 L0081-13

MODEL

BRIO

AA

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

in case of ECN/Minor Change

C

Operator Training plan

S.NO

Description

Development AA

A

1

Phase 1 : Plan & Define the Programme

I

CFT Formation

O

O

B

Responsibility C

II

Review Customer drawing/SOR(Akka-pen)

O

O

O

O

III

Feasibility Study and Risk Assesment

O

O

O

O

IV

PFD Preliminary

O

O

V

Bill of material Preliminary

O

O

O

VI

MKT

ENGG&DEV

QA

PROD

MATLS

O

#

O

O

O

O

O

#

O

O

#

O

O

#

O

#

O

O O

Define Critical Parameters

O

O

O

O

O

#

O

O

O

VII

Phase -1 Review

O

O

O

O

#

#

#

#

#

2

Phase 2 : Product Design & Development

I

DFMEA (if reqd)

#

O

O

#

O

II

Drawing approval from Collaborator(if reqd)

O

III

Line feasibility review (Capacity Planning)

O

O

O

O

O

#

O

IV

New Equipment & Facilities required (List to be made)

O

O

O

O

#

#

O

V

Sourcing of Raw material/BOPs

O

O

O

O

#

O

O

O

#

O

VI

Gauge / testing equipment requirements (List to be made)

O

O

O

O

#

#

O

VII

Team Feasibility commitment & Mgmt. Support

O

O

O

O

#

#

O

O

VIII

O

Past Defect Data Review

O

O

#

O

IX

Prototype Control Plan (if reqd)

O

O

#

O

X

Phase -2 Review

O

O

O

O

#

#

3

Phase 3 : Process Design & Development

I

PFMEA

O

O

O

O

#

O

II

Floor plan layout

O

O

#

#

#

O

III

New Equipment & Facilities procurement

O

O

O

O

#

O

IV

New Tooling procurement/Manufacturing

O

O

O

O

#

O

O

O

V

Gauge / testing equipment procurement/manufacturing

O

O

O

O

#

O

O

O

O

O

#

O

O

O

O

O

#

O

O

VIII

Product / Process development review Insp. Std , Visual aids (Receiving,in-process,final) Define Packaging standards

O

O

O

O

#

#

#

IX

Process Sheet,Work Instructions

O

O

O

O

#

O

O

O

VI VII

X

Procurement of Material (BOP)

O

O

XI

Manpower requirment

O

O

XII

#

#

O

O

#

#

O

O

O

#

Operator Training plan

O

O

O

O

#

O

O

XIII

Sample Submission to Customer

O

O

O

O

#

O

O

XIV

Phase -3 Review

O

O

O

#

#

#

O

#

4

Phase 4 : Product & Process Validation

I

O

O

O

O

O

O

IV

Supplier PPAP Production Trial Run(HVPT) (customer specific) Process capability study (CpK (Customer Specific) or Part accuracy. Packaging Approval

O

O

O O

II III

V

Product validation testing(performance) test

O

O

VI

Production part approval from customer for PP trial

O

O

VII

#

O

Production part approval from customer for MPP trial

O

O

VIII

Production control plan (internal)

O

O

O

IX

Quality Planning sign-off and Management support

O

O

O

O

O

#

O

O

#

#

#

O

O

#

O

O

#

#

O

#

#

O

#

#

O

#

#

O

#

REMARKS

Document Refrence

APQP ACTIVITIES MATRIX

DOCUMENT NO: F/DEV/03

Development Category: PART NAME PART NUMBER

1 L0081-13

MODEL

BRIO

AA

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

in case of ECN/Minor Change

C

Operator Training plan

S.NO X

DATE

STOPPER BRKT ASSY

Description Phase -4 Review

Development AA

A

B

O

O

O

Responsibility C

MKT

ENGG&DEV

QA

PROD

MATLS

#

#

#

#

#

REMARKS

Document Refrence

APQP ACTIVITIES MATRIX

DOCUMENT NO: F/DEV/03

Development Category: PART NAME

DATE

STOPPER BRKT ASSY

PART NUMBER

1 L0081-13

MODEL

BRIO

AA

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

in case of ECN/Minor Change

C

Operator Training plan

S.NO

Description

Development

Responsibility

AA

A

B

C

MKT

ENGG&DEV

QA

PROD

5

Phase 5 : Documantation Submission to Customer

I

PCS(PRODUCTION)

O

O

O

O

#

O

O

II

PFMEA

O

O

O

O

#

O

O

III

MISP

O

O

O

O

#

O

O

IV

O

#

O

O

#

#

#

O

Management Review

O

O

O

V

Phase -5 Review

O

O

O

#

6

Phase 6 : Feedback Assessment & Corrective Action

I

O

project handover to production

O

O

O

#

#

II

Initial Control Period Initiation

O

O

O

O

#

III

initial control trmination signoff

O

O

O

O

#

IV

Production, Defect & Dispatch Monitoring

O

O

O

O

#

#

V

Phase -6 Review

O

O

O

#

#

#

#

MATLS

REMARKS

#

#

LEGENDS : Legend O (Blank) No Mark Legend # O

Definitopn Point to be implemented . Review required /important from discussion point of view . Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented . For Responsibility Definition Prime Responsibility CO-Responsibility

00' Rev. No.

New Issue Description

Date

Document Refrence

APQP ACTIVITIES MATRIX Development Category:

A - Type

PART NAME

TANK OIL CATCH

PART NUMBER

DATE

240-10-2015

24813-56R00

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development

Responsibility

AA

A

B

C

1

Phase 1 : Plan & Define the Programme

I

CFT Formation

O

O

O

O

II

Review Customer drawing/SOR(Akka-pen)

O

O

O

O

III

Feasibility Study and Risk Assesment

O

O

O

O

IV

PFD Preliminary

O

O

V

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

O

#

O

#

O

O

#

O

O

#

O

O

O

O

O

Bill of material Preliminary

O

O

O

O

#

O

VI

Define Critical Parameters

O

O

O

O

O

#

O

O

O

VII

Phase -1 Review

O

O

O

O

#

#

#

#

#

2

Phase 2 : Product Design & Development

I

DFMEA (if reqd)

#

O

O

#

O

II

Drawing approval from Collaborator(if reqd)

O

III

Line feasibility review (Capacity Planning)

O

O

O

O

O

#

O

IV

#

New Equipment & Facilities required (List to be made)

O

O

O

O

#

O

V

Sourcing of Raw material/BOPs

O

O

O

O

#

O

VI

New Tooling required

O

O

O

O

#

O

VII

O

O

O

Gauge / testing equipment requirements (List to be made)

O

O

O

O

#

#

O

Team Feasibility commitment & Mgmt. Support

O

O

O

O

#

#

O

O

IX

Past Defect Data Review

O

O

O

#

O

O

X

#

O

#

#

#

O

Prototype Control Plan (if reqd)

O

O

Phase -2 Review

O

O

O

O

3

Phase 3 : Process Design & Development

I

PFMEA

O

O

O

O

II

Floor plan layout

O

O

#

#

#

O

#

III

New Equipment & Facilities procurement

O

O

O

O

#

O

New Tooling procurement/Manufacturing

O

O

O

O

#

O

O

O

V

Gauge / testing equipment procurement/manufacturing

O

O

O

O

#

O

O

O

VI

O

O

O

#

O

O

O

O

O

#

O

O

VIII

Product / Process development review Insp. Std , Visual aids (Receiving,in-process,final) Define Packaging standards

O

O

O

#

#

#

IX

#

O

#

#

O

O

O

#

O

Process Sheet,Work Instructions

O

O

O

O

X

Procurement of Material (BOP/RM)

O

O

O

O

XI

Manpower requirment

O

O

XII

O

Operator Training plan

O

O

O

O

#

O

O

XIII

Sample Submission to Customer

O

O

O

O

#

O

O

XIV

Phase -3 Review

O

O

O

#

#

#

O

O

O

O

#

O

O

O

#

O

O

O

O

O

#

#

O

O

#

O

O

#

#

O

4

Phase 4 : Product & Process Validation

I

Supplier PPAP (if required)

III

Production Trial Run(HVPT) (customer specific) Process capability study CpK or Part accuracy

IV

Packaging Approval

O

O

O

V

Product validation testing(performance) test

O

O

O

VI

Production part approval from customer for PP trial

O

O

O

II

#

O

#

O

IV

VII

#

# O

VIII

XI

#

#

#

#

REMARKS Document Refrence

APQP ACTIVITIES MATRIX Development Category:

A - Type

PART NAME

TANK OIL CATCH

PART NUMBER

DATE

240-10-2015

24813-56R00

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development AA

A

B

VII

Production part approval from customer for MPP trial

O

O

O

VIII

Production control plan (internal)

O

O

O

IX

Quality Planning sign-off and Management support

O

O

O

X

Phase -4 Review

O

O

O

Responsibility C

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

O #

#

#

O

#

#

O

#

#

O

#

#

#

#

#

REMARKS Document Refrence

APQP ACTIVITIES MATRIX Development Category:

A - Type

PART NAME

TANK OIL CATCH

PART NUMBER

DATE

240-10-2015

24813-56R00

MODEL AA

DOCUMENT NO: F/DEV/03

YL1-MC

Absolutely new component : no Experience of production so far .

A

Expience in previous model / Experience in similar type Parts : For new model

B

In case of ECN/Minor Change

C

In case of Process Change.

S.NO

Description

Development

Responsibility

AA

A

B

C

MKT ENGG&DEV QA PROD MATLS PLANT HEAD

5

Phase 5 : Feedback Assessment & Corrective Action

I

PCS(PRODUCTION)

O

O

O

O

#

O

O

II

PFMEA

O

O

O

O

#

O

O

III

MISP

O

O

O

O

#

O

O

IV

Project handover to production

O

O

O

#

#

O

V

O

Initial Control Period Initiation

O

O

O

O

#

VI

Initial control trmination signoff

O

O

O

O

#

VII

Production, Defect & Dispatch Monitoring

O

O

O

O

#

#

VIII

Management Review

O

O

O

#

O

O

Phase -5 Review

O

O

O

#

#

#

IX

LEGENDS : Legend O (Blank) No Mark Legend # O

O #

#

REMARKS Document Refrence

#

Definitopn Point to be implemented . Review required /important from discussion point of view . Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented . For Responsibility Definition Prime Responsibility CO-Responsibility 01 00' Rev. No.

Point Revised New Issue Description

10/3/2017 1/2/2016 Date

APQP ACTIVITIES MATRIX

DOCUMENT NO: F/DEV/03

Development Category: PART NAME

PEDAL ASSY BRAKE

PART NUMBER

49600-55R00/10/30/40/50/60

MODEL AA

YSD Absolutely new component : no Experience of production so far .

A

Expience in previous model : For new model.

B

in case of ECN

C

In case of Process Change.

S.NO

Description

AA

Development A B

C

MKT

Responsibility ENGG&DEV QA PROD

1

Receipst of drawing along with spec drg /ref . Sample

O

O

O

O

O

#

2

Pre -Feasibility .

O

O

O

O

#

O

3

Clarification fromcustomer for incomplete info .

O

O

O

O

O

#

4

Technical feasibility.

O

O

O

O

#

5

Cost estimation

O

O

O

O

#

O

6

Reciept of LOI from customer .

O

O

O

O

#

O

7

Preparation of PFD

O

O

O

O

O

#

8

Preparation of Timing chart

O

O

O

O

O

#

O

9

BOM

O

O

#

O

10

Past history study

O

O

#

O

11

Component drawing

O

O

#

O

12

Drawing review

O

O

#

O

13

Review of process flow chart

O

O

O

O

#

O

14

Listing of special characteristics

O

O

O

O

#

O

15

Proccess FMEA

O

O

O

#

16

Control Plan (prototype)

O

O

O

O

#

O

17

Tool Design/Drawing

O

O

O

O

#

O

18

Tool manufacturing

O

O

O

O

#

O

19

Guage Testing Equipment

O

O

O

O

#

O

20

Sourcing raw material/BOPs

O

O

O

O

#

O

21

Sample trial run

O

O

O

O

#

O

22

Follow -up results during product development

O

O

O

O

#

O

23

Review with customer

O

O

O

O

#

O

24

Layout plan

O

O

25

BOP procurement

O

O

26

PART ACCUARACY

O

O

O

27

Operator training

O

O

O

28

Packaging specification

O

O

O

O

29

Pre -launch control plan

O

O

O

O

30

MSA plan

O

O

31

Production trail run,pilot lot

O

O

32

Process product validation

O

O

33

Process capability evaluation

O

O

34

MSA study

O

O

35

PPAP

O

O

36

Customer approval

O

O

37

Feedback analysis & corrective action

O

O

38

Production control plan

O

O

39

Production handover

O

O

40

management Review

O

O

O

O

# O

O

O

O

O

O

O

O

O

• • •

O

• O

O

•

O O #

•

O • O

O

O

O

#

O

#

O

O

#

O

O

#

#

#

O

#

#

O

O

#

#

O

O

#

O

#

O

#

O

O

•

#

#

O

O

•

O

#

O

O

O

#

#

O

#

#

#

O O

O

O

O

O

O

REMARKS

•

#

O

MATLS

O

O O

#

#

O

•

LEGENDS : Legend O (Blank) No Mark

Definitopn Point to be implemented . Review required /important from discussion point of view . Point which are not to be implemented but plan is to produce which could verify as to why they are not require to be implemented . For Responsibility

Document Refrence

Legend # O

Definition Prime Responsibility CO-Responsibility

00' Rev. No.

New Issue Description

Date