Ziehm Vision RFD 3D Service Manual [PDF]
Ziehm Vision RFD 3D Service Manual Ziehm Vision RFD 3D 280757 - 01/11/2017 Preface With the system, Ziehm Imaging Gm
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Ziehm Vision RFD 3D Service Manual
Ziehm Vision RFD 3D 280757 - 01/11/2017
Preface
With the system, Ziehm Imaging GmbH provides an active medical device connected to the mains power supply. The medical device is designed for contactless use. It does not require any contact with the patient to perform its intended use. It provides contactless energy in the form of X-rays. Ziehm Imaging GmbH authorizes only trained and skilled personnel to operate this medical device. The system is intended for use by health care professionals such as physicians, orthopedic surgeons, vascular surgeons, neurovascular surgeons, cardiologists, radiologists and technologists in hospitals, outpatient clinics and other clinical environments. Ziehm Imaging GmbH anticipates the system will be used on a nearly daily basis. Ziehm Imaging GmbH applications specialists and/or qualified site personnel provide on-site operator training in the proper use of the system.
Prescription use (USA)
CAUTION: Federal law restricts this device to sale by or on the order of a licensed healthcare practitioner.
Operation
Only trained and instructed qualified personnel are allowed to operate the system.
Operation (USA)
In the USA, Federal law restricts use of this device to trained personnel on the order of a physician.
Authorized personnel
Only authorized personnel are allowed to assemble the medical equipment described in this document, to put it into service, to install, to maintain and to repair it. Authorized personnel are persons who have attended an appropriate training course provided by the manufacturer.
Training
Users and operators must have been instructed adequately in operating the system safely and efficiently, before attempting to operate the system described herein. Training requirements for this system may vary from country to country. Owners must ensure that users and operators receive adequate training in accordance with applicable laws or regulations. If you require further information about training in the use of this system, contact your local Ziehm Imaging representative or contact Ziehm Imaging directly.
Contraindications to the use of X-rays
The exposure of humans to ionizing radiation must always be medically justified. Especially when used on pregnant women, adolescents, children, and pediatric patients, all procedures using ionizing radiation should be used with caution or be avoided altogether. However, the final decision lies with the attending physician or attending surgeon.
Exclusion of liability
The manufacturer accepts responsibility for the safety, reliability and performance of the system only if −
any installation, modification or repair work is carried out exclusively by persons authorized by the manufacturer;
−
the electrical installation of the site where the system is operated complies with the requirements of VDE 0107 or the corresponding national regulations of the country of installation;
−
only original spare parts or components that comply with specifications determined by Ziehm Imaging GmbH are used;
−
the system is used in accordance with the Operating Instructions.
The warranty becomes invalid in case that any repair, modification or installation work is carried out by unauthorized personnel, or any seals on components are broken. No consequential damages will be accepted either.
0197
The equipment conforms to Class IIb according to Council Directive 93/42/EEC. This document has been written and reviewed originally in German and translated.
Copyright Copyright © 2017 Ziehm Imaging GmbH All rights reserved. Transmission or reproduction of this document, exploitation and disclosure of its contents to third persons is not permitted without express written consent of the manufacturer. Infringements shall entitle to damage claims. Registered Trademarks This document may contain the names of registered trademarks or brands, the use of which by third persons for their purposes may infringe the rights of their respective owners.
Quality Standards This document was produced in accordance with a certified QM system as per DIN EN ISO 13485. It conforms to the requirements of Council Directive 93/42 EEC, Annex I, and other applicable norms. The information provided in this document may be updated at regular intervals. Subject to change without prior notice. Manufactured by: Ziehm Imaging GmbH Donaustr. 31 90451 Nuremberg (Germany) e-mail: [email protected] http://www.ziehm.com Rev. 11/2017
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Ziehm Vision RFD 3D 280757 - 01/11/2017
Table of Contents 0
Classification Mobile Stand / Monitor Cart
0-1
1
Warnings and Important Information 1.1 Safety Instructions............................................................................................ 1.2 Warnings .......................................................................................................... 1.3 Required Tests After Service ........................................................................... 1.4 Displaying the System Software Versions........................................................ 1.5 Definitions and Abbreviations...........................................................................
1-1 1-1 1-2 1-3 1-3 1-4
2
General 2-1 2.1 System Overview Mobile Stand ....................................................................... 2-1 2.2 Board Numbers ................................................................................................ 2-2 2.3 CAN Bus........................................................................................................... 2-5 2.3.1 Numbers of CAN Modules ............................................................... 2-5 2.3.2 System Overview and CAN Bus Distribution ................................... 2-7 2.3.3 Block Diagram Shutdown Monitor Cart ............................................ 2-8 2.3.4 Block Diagram Shutdown Workstation and NGIS ............................ 2-9 2.3.5 Block Diagram Shutdown Mobile Stand........................................... 2-10
3
Connections Mobile Stand 3.1 XP0 Cable ........................................................................................................ 3.2 CAN – RJ45–RJ45 ........................................................................................... 3.3 CAN – Molex–RJ45.......................................................................................... 3.4 Wiring of Hand and Foot Switches ................................................................... 3.4.1 Wiring of Hand Switch...................................................................... 3.4.2 Wiring of 2-pedal Foot Switch with 8 Pole Connector ...................... 3.4.3 Wiring Triple Foot Switch "Dual Plus" .............................................. 3.4.4 Wiring of 4-pedal Foot Switch .......................................................... 3.5 Wiring Mobile Stand ......................................................................................... 3.5.1 Power Supply – Main Interface ........................................................ 3.5.2 Pre-Power Supply with PFC U581 ................................................... 3.5.3 Pre-Power Supply with PFC Wiener Module ................................... 3.5.4 Pre-Power Supply with PFC Schieder Module ................................ 3.5.5 Kinematics Module and Z-Axis ........................................................ 3.5.6 Flat-panel Detector Type 1 (PaxScan)............................................. 3.5.7 Flat-panel Detector Type 2 (CCU) ................................................... 3.5.8 Generator ......................................................................................... 3.5.9 Vision Track and C-Axis................................................................... 3.5.10 Vision Center, A-Axis and Y-Axis.....................................................
4
Power Supply Mobile Stand 4-1 4.1 View Power Supply .......................................................................................... 4-1 4.2 Functions of the Power Supply........................................................................ 4-8 4.2.1 Input ................................................................................................. 4-8 4.2.2 Output .............................................................................................. 4-8 4.2.3 Other Functions ............................................................................... 4-9 4.3 Wiring Diagrams............................................................................................... 4-9 4.3.1 Wiring U701 ..................................................................................... 4-10
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3-1 3-1 3-2 3-3 3-4 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18
I
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4.3.2 Wiring PPS with PFC Type U581..................................................... 4.3.3 Wiring PPS with PFC Type Wiener .................................................. 4.4 Block Diagrams ................................................................................................ 4.4.1 U701 and motorisation ..................................................................... 4.4.2 Supplementary Power Supply .......................................................... 4.5 Pre-Power Supply............................................................................................. 4.5.1 FG 2025 ........................................................................................... 4.5.2 U650................................................................................................. 4.5.3 U531................................................................................................. 4.5.4 Block Diagram U531 and FG 2025 .................................................. 4.5.5 U531: Location of Connectors, LEDs and Switches ........................ 4.5.6 U531: Connectors ............................................................................ 4.5.7 U531: LED Indicators ....................................................................... 4.5.8 U531: DIP Switches ......................................................................... 4.5.9 FG 2025: Location of Connectors and Indicators............................. 4.5.10 U650: Location of Connectors and Indicators .................................. 4.5.11 Pre-power Supply Errors .................................................................. 4.5.12 Replacing the Pre-power Supply...................................................... 4.5.13 Pre-power Supply U531e Board Layout........................................... 4.5.14 Pre-power Supply U531e Schematics ............................................. 4.6 Power Factor Correction................................................................................... 4.6.1 U580 PFC Filter ............................................................................... 4.6.2 Power Factor Correction Boards ...................................................... 4.7 DC 24V Supply Unit FG 9938........................................................................... 4.7.1 General ............................................................................................ 4.7.2 FG 9938: Location of Connectors, LED Indicators and Fuses ......... 4.7.3 FG 9938: Connectors ....................................................................... 4.7.4 FG 9938: LED Indicators.................................................................. 4.7.5 FG 9938 Fuses ................................................................................ 4.7.6 FG 9938: Adjustments ..................................................................... 4.7.7 FG 9938 Replacement ..................................................................... 4.8 U701 Power Supply Control Board................................................................... 4.8.1 U701 Voltage Selection.................................................................... 4.8.2 U701 Location of Connectors........................................................... 4.8.3 U701 Location of LED Indicators ..................................................... 4.8.4 U701 Location of Fuses ................................................................... 4.8.5 ON/OFF Control ............................................................................... 4.8.6 Lift Motor Control.............................................................................. 4.8.7 Rotating Anode Motor Control.......................................................... 4.8.8 Other Functions................................................................................ 4.8.9 Cross Reference List of the Interface to U648 and to U701 ............ 4.8.10 U701 Layout ..................................................................................... 4.8.11 U701 Schematic Diagrams .............................................................. 4.9 U597 Pump and Fan Control............................................................................ 4.9.1 Location of Connectors .................................................................... 4.9.2 Location of LED Indicators, Fuses and Test Points ......................... 4.9.3 Coolant Pump Control ...................................................................... 4.9.4 Fan Control ...................................................................................... 4.9.5 U597 Board Layout .......................................................................... 4.9.6 U597 Schematics ............................................................................. 4.10 Mains Transformer T21 .................................................................................... 4.10.1 Primary / Secondary......................................................................... 4.10.2 Temperature Switch .........................................................................
II
4-11 4-12 4-13 4-13 4-14 4-15 4-15 4-15 4-15 4-16 4-17 4-18 4-20 4-20 4-22 4-23 4-24 4-25 4-25 4-28 4-35 4-35 4-38 4-44 4-44 4-44 4-45 4-45 4-45 4-46 4-46 4-47 4-48 4-49 4-50 4-51 4-52 4-58 4-63 4-64 4-69 4-71 4-72 4-82 4-82 4-83 4-84 4-85 4-87 4-88 4-91 4-91 4-91
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4.11 Capacitor Rack................................................................................................. 4.11.1 General ............................................................................................ 4.11.2 Servicing the Power Supply ............................................................. 4.11.3 Replacement .................................................................................... 4.11.4 Fuses for Capacitor Rack ................................................................
4-92 4-92 4-92 4-92 4-93
Main Interface 5.1 Module 2 Main Interface................................................................................... 5.1.1 General ............................................................................................ 5.1.2 Main Interface: Block Diagram ......................................................... 5.1.3 U648c: Location of Connectors........................................................ 5.1.4 U648c: Location of LED Indicators, Switches and Jumpers ............ 5.2 Main Interface Functions .................................................................................. 5.2.1 EEPROM ......................................................................................... 5.2.2 Microprocessor ................................................................................ 5.2.3 External I/O ...................................................................................... 5.2.4 Coolant Pump .................................................................................. 5.2.5 X-ray Beeper and Alarm .................................................................. 5.2.6 Hand/Foot Switch Features ............................................................. 5.2.7 Control the "CAN XRAY ENABLE" Signal ....................................... 5.2.8 Control the "CAN FAULT" Signal in the Startup Phase ................... 5.2.9 Power Supply for CAN Bus and Vision Center ................................ 5.2.10 Automatic CAN Termination (with/without Monitor Cart).................. 5.2.11 CAN Bus Distribution ....................................................................... 5.2.12 Distribution of ON/OFF Signals........................................................ 5.2.13 Interface for Wireless Footswitch ..................................................... 5.3 Hand/Foot Switch Commands to the Image System........................................ 5.3.1 Three Separate Operations of the Hand and Foot Switch ............... 5.3.2 Hand Switches/Foot Switches Safety Functions.............................. 5.3.3 Tap Time .......................................................................................... 5.3.4 Security Break Functions ................................................................. 5.3.5 Service mode "Switch Configuration"............................................... 5.3.6 Hand and Foot Switch Functions ..................................................... 5.4 HW Settings ..................................................................................................... 5.4.1 Switches........................................................................................... 5.4.2 Jumpers ........................................................................................... 5.5 LED Indicators.................................................................................................. 5.5.1 Startup Monitoring LED Indicators ................................................... 5.5.2 Voltage Monitoring LED Indicators .................................................. 5.5.3 Hardware Monitoring LED Indicators ............................................... 5.6 Connectors ....................................................................................................... 5.6.1 Emergency Loop Connectors .......................................................... 5.6.2 Fuses ............................................................................................... 5.7 Replacement of U648 Main Interface Board .................................................... 5.7.1 Adjustment/Programming ................................................................ 5.8 Hardware Radiation Logic Overview ................................................................ 5.9 Hardware Radiation Logic Lattice .................................................................... 5.10 U648 Layout ..................................................................................................... 5.10.1 U648d Layout................................................................................... 5.11 U648 Schematics ............................................................................................. 5.11.1 U648d Schematics Page 1 .............................................................. 5.11.2 U648d Schematics Page 2 .............................................................. 5.11.3 U648d Schematics Page 3 ..............................................................
5-1 5-1 5-1 5-2 5-3 5-4 5-5 5-5 5-6 5-6 5-6 5-6 5-6 5-7 5-7 5-7 5-7 5-7 5-7 5-7 5-8 5-8 5-8 5-9 5-9 5-9 5-10 5-11 5-11 5-17 5-18 5-18 5-19 5-20 5-21 5-26 5-28 5-29 5-29 5-30 5-31 5-32 5-33 5-34 5-35 5-36 5-37
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5.11.4 5.11.5 5.11.6 5.11.7 5.11.8 5.11.9 5.11.10 5.11.11 5.11.12 5.11.13
U648d Schematics Page 4............................................................... U648d Schematics Page 5............................................................... U648d Schematics Page 6............................................................... U648d Schematics Page 7............................................................... U648d Schematics Page 8............................................................... U648d Schematics Page 9............................................................... U648d Schematics Page 10............................................................. U648d Schematics Page 11............................................................. U648d Schematics Page 12............................................................. U648d Schematics Page 13.............................................................
5-38 5-39 5-40 5-41 5-42 5-43 5-44 5-45 5-46 5-47
6
Flat-panel Detector 6.1 General............................................................................................................. 6.2 Type 1 Flat-panel Detectors with Command Processor ................................... 6.2.1 PaxScan Hardware .......................................................................... 6.2.2 Gain/Offset Calibration ..................................................................... 6.2.3 Serial Interface 2 .............................................................................. 6.2.4 List of CP2 Display Values ............................................................... 6.2.5 FD3030 Panel Modes ...................................................................... 6.2.6 Configuration Check if Retrieved Images are not ok........................ 6.2.7 Bypassing GigaLink ......................................................................... 6.3 Type 2 Flat-panel Detectors with CCU ............................................................. 6.3.1 General ............................................................................................ 6.3.2 U707 CCU ........................................................................................ 6.3.3 View of Assembly ............................................................................. 6.3.4 Gain Calibration ............................................................................... 6.3.5 Flat-panel Commands ...................................................................... 6.3.6 Manual Dead Pixel ...........................................................................
6-1 6-1 6-1 6-1 6-18 6-33 6-37 6-39 6-42 6-45 6-53 6-53 6-56 6-63 6-65 6-69 6-70
7
Generator 7.1 Overview 7.5 kW Generator ............................................................................. 7.2 Overview 20 kW Generator .............................................................................. 7.3 Overview 25 kW Generator .............................................................................. 7.4 Block Diagrams ................................................................................................ 7.4.1 Generator Wiring Diagram ............................................................... 7.5 Interface Generator – Mobile Stand ................................................................. 7.6 Self Tests.......................................................................................................... 7.6.1 During Bootup .................................................................................. 7.6.2 During Runtime ................................................................................ 7.7 General PCBs................................................................................................... 7.8 U565 / U662 ..................................................................................................... 7.8.1 General ............................................................................................ 7.8.2 U565 / U662 Switches and Jumpers ................................................ 7.8.3 U565 / U662 LED Indicators ............................................................ 7.8.4 U565 / U662 Connectors.................................................................. 7.9 U564 Filament Board........................................................................................ 7.9.1 General ............................................................................................ 7.9.2 U564 Potentiometers ....................................................................... 7.9.3 U564 LED Indicators ........................................................................ 7.9.4 U564 Connectors ............................................................................. 7.10 U561 / U624 High Voltage Power Inverter ....................................................... 7.10.1 General ............................................................................................ 7.10.2 U561 / U624 Connectors..................................................................
7-1 7-1 7-2 7-3 7-4 7-4 7-5 7-5 7-5 7-6 7-8 7-9 7-9 7-9 7-10 7-10 7-14 7-14 7-15 7-15 7-15 7-16 7-16 7-17
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Table of Contents
7.11 U563 HV Controller Board................................................................................ 7.11.1 U563 Potentiometers ....................................................................... 7.11.2 U563 LED Indicators ........................................................................ 7.11.3 U563 Connector ............................................................................... 7.12 U562 Generator Connection and Distribution Board........................................ 7.12.1 U562 Connectors ............................................................................. 7.13 U565 / U662 and U518 Features ..................................................................... 7.13.1 U565 / U662 ..................................................................................... 7.13.2 U518 Moni........................................................................................ 7.13.3 U518: Block Diagram ....................................................................... 7.13.4 U 518: Bootup .................................................................................. 7.14 Pulse Technology............................................................................................. 7.14.1 Parameters for Pulse Control........................................................... 7.14.2 Example of Pulsed Radiation ........................................................... 7.15 X-Ray Tube Filament Control (Filament Wire) ................................................. 7.15.1 Filament States ................................................................................ 7.15.2 Example of Filament Control............................................................ 7.16 Heat Unit Calculator ......................................................................................... 7.16.1 Fluoroscopy ..................................................................................... 7.16.2 Power Management During DSA ..................................................... 7.16.3 Exposure .......................................................................................... 7.17 Coolant Pump Control ...................................................................................... 7.18 Measuring kV and mA ...................................................................................... 7.18.1 Service Position ............................................................................... 7.18.2 mA Test Points................................................................................. 7.18.3 kV Test Points .................................................................................. 7.18.4 Setting to Continuous Mode............................................................. 7.19 Adjustment of Center Beam ............................................................................. 7.19.1 Required Tools for Center Beam Adjustment .................................. 7.19.2 Setup for Center Beam Adjustment ................................................. 7.19.3 Procedure of Center Beam Adjustment ...........................................
7-20 7-20 7-20 7-20 7-22 7-22 7-24 7-24 7-24 7-26 7-26 7-27 7-27 7-27 7-28 7-28 7-28 7-29 7-29 7-30 7-31 7-32 7-33 7-33 7-34 7-35 7-36 7-37 7-37 7-38 7-38
8
Asymmetric Collimator 8.1 View of Asymmetric Collimator......................................................................... 8.2 Block Diagram .................................................................................................. 8.3 U659................................................................................................................. 8.3.1 U659b: Location of Connectors, Switches and LED Indicators ....... 8.3.2 U659: Switch .................................................................................... 8.3.3 U659: LED Indicators ....................................................................... 8.3.4 U659: Connectors ............................................................................ 8.4 Changing the Collimator................................................................................... 8.4.1 Part Replacement ............................................................................ 8.4.2 Mechanical Centering ...................................................................... 8.4.3 Collimator and Preview Size Adjustment ......................................... 8.4.4 Collimator Adjustment Tab............................................................... 8.4.5 Adjustment Procedure ..................................................................... 8.4.6 Automatic Cropping ......................................................................... 8.4.7 Button 1.00....................................................................................... 8.4.8 "DAP Calculated" Option..................................................................
8-1 8-1 8-2 8-3 8-3 8-4 8-5 8-5 8-9 8-9 8-9 8-10 8-10 8-12 8-23 8-23 8-24
9
TFT Vision Center 9.1 View of Vision Center ....................................................................................... 9.2 General.............................................................................................................
9-1 9-1 9-1
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Table of Contents
9.3 9.4 9.5
9.6
Vision Center Main Parts.................................................................................. 9-2 Block Diagram w. U687 .................................................................................... 9-3 Connectors ....................................................................................................... 9-4 9.5.1 U592 Interconnection Board for Passive Vision Center ................... 9-5 9.5.2 Vision Center Wiring Mobile Stand .................................................. 9-7 9.5.3 Vision Center Wiring Monitor Cart.................................................... 9-8 Remote Vision Center ...................................................................................... 9-9 9.6.1 Remote Vision Center Internal Wiring .............................................. 9-10 9.6.2 Remote Vision Center Connection Cable ........................................ 9-11
10
Monitor Cart 10.1 Monitor Cart 6................................................................................................... 10.2 Monitor Cart 6 Detail View................................................................................ 10.3 Monitor Cart 6 Option Endo..............................................................................
10-1 10-1 10-2 10-3
11
Connections Monitor Cart 11.1 Wiring Diagrams MC6 ...................................................................................... 11.1.1 Wiring XP0 and Power Supply ......................................................... 11.1.2 Wiring Image Memory V2 1k ............................................................ 11.1.3 Wiring Image Memory NGIS MiRa ................................................... 11.1.4 Wiring Option FD + CP2LC .............................................................. 11.1.5 Wiring User Interface ....................................................................... 11.1.6 Wiring Flatscreen Monitors .............................................................. 11.1.7 Option Wireless Video...................................................................... 11.1.8 Wireless External Flatscreen Monitors............................................. 11.1.9 Wiring Flatscreen Monitors Option Endo ......................................... 11.1.10 Wiring Media Options ....................................................................... 11.2 Wiring Emergency Off ...................................................................................... 11.3 Wiring NGIS RS232 / Power Connector........................................................... 11.4 Yellow RJ-45 network cables ...........................................................................
11-1 11-1 11-2 11-3 11-4 11-5 11-6 11-7 11-8 11-9 11-10 11-11 11-12 11-13 11-14
12
Video Documentation 12-1 12.1 UP 991 and UP 971 Configuration ................................................................... 12-1
13
Monitors 13.1 19" dual monitor................................................................................................ 13.1.1 Description ....................................................................................... 13.1.2 Connectors ....................................................................................... 13.1.3 On-screen Display............................................................................ 13.2 26" Flatscreen Monitor Radiance G2 HB.......................................................... 13.2.1 Description ....................................................................................... 13.2.2 Technical Data ................................................................................. 13.2.3 Connectors ....................................................................................... 13.2.4 On-screen Display............................................................................
13-1 13-1 13-1 13-2 13-3 13-4 13-4 13-5 13-6 13-7
14
Power Supply Monitor Cart 14.1 View of Power Supply....................................................................................... 14.2 General Description.......................................................................................... 14.3 Main Components of the Power Module 10 ..................................................... 14.4 Module 10 with HC08 Controller on U539 ........................................................ 14.4.1 Module 10 Power Distribution Diagram............................................ 14.4.2 Connectors for Mains Voltages ........................................................ 14.4.3 Connectors ....................................................................................... 14.4.4 LED Indicators..................................................................................
14-1 14-1 14-1 14-2 14-4 14-4 14-6 14-8 14-12
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Table of Contents
14.4.5 14.4.6 14.4.7 14.4.8 14.4.9 14.4.10 14.4.11 14.4.12 14.4.13
Jumpers ........................................................................................... Fuses ............................................................................................... Mains Input Voltage Selection ......................................................... U539h Schematics ........................................................................... U539h Schematics ........................................................................... U539h with HC08 Software Flowcharts ........................................... U539 with HC08 Status Monitoring .................................................. Identification Ziehm Vision RFD and Remote Present..................... Switch OFF the Mains 2 Contactor Immediately (XP0 Cable Disconnected)............................................................... Different Fault Conditions ................................................................ Standby LED (ON Button)................................................................ Block Diagram U539h/j HC08 I/O Ports ...........................................
14-13 14-14 14-15 14-18 14-25 14-33 14-37 14-38
15
Image Memory System 15.1 NGIS MiRa ....................................................................................................... 15.1.1 Features ........................................................................................... 15.1.2 Overview .......................................................................................... 15.1.3 Configuring U713 ............................................................................. 15.1.4 Configuring U714 ............................................................................. 15.2 V2 1K................................................................................................................ 15.2.1 Features ........................................................................................... 15.2.2 U578 Interface ................................................................................. 15.2.3 With U674 Framegrabber ................................................................ 15.2.4 Configuring U674 ............................................................................. 15.2.5 Configuring U578 ............................................................................. 15.3 Regulation Block Diagram (aSi Panel) ............................................................. 15.4 Regulation Block Diagram (CMOS Panel) .......................................................
15-1 15-1 15-1 15-2 15-6 15-7 15-8 15-8 15-10 15-23 15-27 15-28 15-29 15-30
16
DICOM Configuration Manual 16.1 Overview .......................................................................................................... 16.2 Description of the Network Parameters............................................................ 16.3 Client Configuration.......................................................................................... 16.4 DICOM Media Configuration ............................................................................ 16.5 DICOM Server Configuration ........................................................................... 16.5.1 DICOM Storage Configuration ......................................................... 16.5.2 DICOM Query / Retrieve Configuration ........................................... 16.5.3 DICOM Worklist Configuration ......................................................... 16.5.4 DICOM MPPS Configuration ........................................................... 16.5.5 DICOM Basic Grayscale Print Configuration ................................... 16.5.6 Server Cloning and Activating.......................................................... 16.5.7 2D Navigation Server Configuration ................................................ 16.5.8 3D Navigation Server Configuration ................................................ 16.5.9 Dose Structured Report Server Configuration ................................. 16.5.10 DICOM Time Server Configuration .................................................. 16.5.11 Test of the Configuration with DICOM Verification (Echo) ............... 16.6 DICOM Conformance Statement .....................................................................
16-1 16-1 16-2 16-3 16-4 16-5 16-5 16-9 16-10 16-11 16-12 16-13 16-14 16-16 16-18 16-19 16-20 16-20
17
Software Tools 17.1 Vision Studio .................................................................................................... 17.2 Service Toolbar ................................................................................................ 17.2.1 CAN Updater.................................................................................... 17.2.2 Additional Functions as from SW 7.02 .............................................
17-1 17-1 17-2 17-4 17-21
14.4.14 14.4.15 14.4.16
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17.3 Vision Center Service Settings ......................................................................... 17.3.1 Access to the Service Settings......................................................... 17.3.2 Allow Remote Service ...................................................................... 17.3.3 Service Settings Start Screen .......................................................... 17.3.4 "Dose" Service Mode ....................................................................... 17.3.5 "DICOM" Service Mode.................................................................... 17.3.6 "Common" Service Mode ................................................................. 17.3.7 "Switch" Service Mode ..................................................................... 17.3.8 "System" Service Mode.................................................................... 17.3.9 "MDATA" service mode.................................................................... 17.3.10 "Kinematic" Service Mode ................................................................ 17.4 USB Service Key .............................................................................................. 17.4.1 ServiceKey.dat ................................................................................. 17.4.2 "NGPFiles" folder ............................................................................. 17.4.3 Serial Number Folder ....................................................................... 17.4.4 "SW-update" Folder..........................................................................
17-24 17-24 17-25 17-26 17-27 17-30 17-30 17-35 17-37 17-43 17-44 17-47 17-47 17-48 17-49 17-50
18
Adjustment Instructions 18-1 18.1 Dose Adjustment .............................................................................................. 18-1 18.1.1 Dose Measurement Setup ............................................................... 18-1 18.1.2 Parameters for Dose Adjustment ..................................................... 18-2 18.1.3 Strategy for Adjusting Dose ............................................................. 18-2 18.1.4 Special Cases for Dose Adjustment................................................. 18-3 18.2 Video Adjustment ............................................................................................. 18-4 18.2.1 Parameters for Video Adjustment .................................................... 18-4 18.2.2 Histogram ......................................................................................... 18-4 18.2.3 Strategy for Adjusting Video............................................................. 18-5 18.3 Input Boxes....................................................................................................... 18-6 18.3.1 Input Boxes on the Dose 1 Tab (Systems with Command Processor)18-6 18.3.2 Input Boxes on the Dose 1 Tab (Systems with CCU) ...................... 18-9 18.3.3 Input Boxes on the Dose 2 Tab........................................................ 18-11 18.3.4 Input Boxes on the Dose 3 Tab........................................................ 18-13 18.3.5 Input Boxes on the Grid Tab ............................................................ 18-16 18.3.6 Input Boxes on the ZAIP 2 Tab ........................................................ 18-18 18.3.7 Input Boxes on the Collimator Tab ................................................... 18-19 18.3.8 Input Boxes on the Other Tab .......................................................... 18-20 18.3.9 Fluoro Tab ........................................................................................ 18-22 18.3.10 FD Tab (Systems with Command Processor) .................................. 18-23 18.3.11 FD Tab (Systems with CCU) ............................................................ 18-24 18.4 Adjusting Computed DAP / Air Kerma.............................................................. 18-25 18.4.1 Required Tools ................................................................................. 18-25 18.4.2 Options ............................................................................................. 18-25 18.4.3 Input Box on the DAP Tab ............................................................... 18-25 18.4.4 Adjustment Procedure...................................................................... 18-27 18.5 Adjusting Measured DAP ................................................................................. 18-30 18.5.1 Required Tools ................................................................................. 18-30 18.5.2 Options ............................................................................................. 18-30 18.5.3 VacuDAP-C ...................................................................................... 18-31
19
Error Messages & Fault Finding 19.1 Error Message List ........................................................................................... 19.2 Kinematic Errors ............................................................................................... 19.3 Fuse List ...........................................................................................................
VIII
19-1 19-1 19-13 19-16
Ziehm Vision RFD 3D 280757 - 01/11/2017
Table of Contents
19.3.1 Module 10 ........................................................................................ 19.3.2 Module 2 .......................................................................................... 19.4 Fault Finding..................................................................................................... 19.4.1 Power Faults .................................................................................... 19.4.2 Generator Faults .............................................................................. 19.4.3 CAN Bus Faults ............................................................................... 19.4.4 Measurements on the CAN Bus ...................................................... 19.4.5 CAN Bus Startup.............................................................................. 19.4.6 Image System Errors .......................................................................
19-16 19-16 19-17 19-17 19-18 19-19 19-20 19-24 19-24
20
Work Instructions 20.1 Active Cooling System ..................................................................................... 20.2 Filling / Draining of the Cooling System of 20/25 kW Systems ........................ 20.2.1 General ............................................................................................ 20.2.2 Filling the Cooling Circuit with Cooling Liquid .................................. 20.2.3 Checking the Circulation .................................................................. 20.2.4 Draining the Cooling Circuit ............................................................. 20.2.5 Draining the Cooling System ........................................................... 20.3 Checking the Liquid Level ................................................................................ 20.4 Replacing the Cooling Liquid............................................................................
20-1 20-1 20-2 20-2 20-4 20-5 20-5 20-6 20-6 20-6
21
Kinematics 21.1 System overview .............................................................................................. 21.2 Block Diagram Kinematics Module................................................................... 21.3 Block Diagram C/Y/A Axis Controller ............................................................... 21.4 Block Diagram Z-Axis Controller ...................................................................... 21.5 Block Diagram Axis Controller Watchdog ........................................................ 21.6 Block Diagram Emergency Stop Chain ............................................................ 21.7 Pulse Width Modulation.................................................................................... 21.8 Views Of Motorization ...................................................................................... 21.8.1 View of A and Y Drives .................................................................... 21.8.2 View of A and Y Drive Controllers.................................................... 21.8.3 Detailed view of Y Drive ................................................................... 21.8.4 View of C Drive ................................................................................ 21.8.5 Detailed view of A Drive ................................................................... 21.8.6 View of Z Drive controller and Kinematic module ............................ 21.9 Kinematics Module U685 ................................................................................. 21.9.1 Connectors....................................................................................... 21.9.2 LED Indicators ................................................................................. 21.9.3 Fuses, Switches and Jumpers ......................................................... 21.9.4 U685 Schematics ............................................................................. 21.10 C/A/Y Axes Module U686................................................................................. 21.10.1 Connectors....................................................................................... 21.10.2 LED Indicators ................................................................................. 21.10.3 Fuses, Potentiometers and Switches............................................... 21.10.4 U686 Schematics ............................................................................. 21.11 Z Axis Module U693 ......................................................................................... 21.11.1 Connectors....................................................................................... 21.11.2 LED Indicators ................................................................................. 21.11.3 Fuses, Switches and Potentiometers............................................... 21.11.4 U693 Schematics .............................................................................
21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-10 21-10 21-10 21-11 21-12 21-13 21-13 21-14 21-15 21-20 21-25 21-27 21-36 21-37 21-42 21-46 21-47 21-62 21-63 21-69 21-73 21-73
Ziehm Vision RFD 3D 280757 - 01/11/2017
IX
Table of Contents
22
Remote Control 22.1 Connection alternatives .................................................................................... 22.2 XP6 Interface.................................................................................................... 22.3 Position Control Center .................................................................................... 22.3.1 Block Diagrams ................................................................................ 22.4 User Interface Controller .................................................................................. 22.4.1 U687 User Interface Controller Block Diagrams .............................. 22.4.2 U687 Functional Description ............................................................ 22.5 Remote Vision Center ...................................................................................... 22.5.1 Remote Vision Center Internal Wiring with Emergency Stop ........... 22.5.2 Remote Vision Center Connection Cable ........................................
22-1 22-1 22-2 22-3 22-4 22-7 22-7 22-11 22-14 22-14 22-15
23
3D Option 23.1 Overview........................................................................................................... 23.1.1 Wiring Diagrams............................................................................... 23.2 How to Upgrade the 3D option ......................................................................... 23.3 NGP Workstation.............................................................................................. 23.3.1 General Information ......................................................................... 23.3.2 Scan Parameters / Settings ............................................................. 23.3.3 Important Folders and Files on the Workstation .............................. 23.3.4 Software 3DApp ............................................................................... 23.3.5 Harddisk Recovery with Acronis True Image ................................... 23.4 How to Perform a 3D Calibration...................................................................... 23.4.1 Prerequisite ...................................................................................... 23.4.2 Workflow .......................................................................................... 23.5 How to Perform a 3D Calibration Check........................................................... 23.5.1 Prerequisite ...................................................................................... 23.5.2 Workflow .......................................................................................... 23.6 How to Check the Reconstruction Image Quality ............................................. 23.6.1 Influence of the calibration on the image quality ..............................
23-3 23-3 23-4 23-13 23-17 23-17 23-18 23-19 23-20 23-21 23-22 23-22 23-22 23-29 23-29 23-29 23-36 23-40
Index
X
i-i
Ziehm Vision RFD 3D 280757 - 01/11/2017
0
Classification Mobile Stand / Monitor Cart
No
Chapter
Mobile Stand
Monitor Cart
1
Warnings and Important Information
⊕
⊕
2
General
⊕
⊕
3
Connections Mobile Stand
⊕
4
Power Supply Mobile Stand
⊕
5
Main Interface
⊕
6
Flat-panel detector
⊕
7
Generator
⊕
8
Asymmetric Collimator
⊕
9
TFT Vision Center including Remote Vision Center
⊕
⊕
10
Monitor Cart
⊕
11
Connections Monitor Cart
⊕
12
Video Documentation
⊕
13
Monitors
⊕
14
Power Supply Monitor Cart
⊕
15
Image Memory System
⊕
16
DICOM Configuration Manual
⊕
17
Software Tools
⊕
⊕
18
Adjustment Instructions
⊕
⊕
19
Error Messages
⊕
⊕
20
Work Instructions
⊕
21
Kinematics
⊕
22
Remote Control
23
3D Option
⊕
⊕
24
Index
⊕
⊕
Ziehm Vision RFD 3D 280757 - 01/11/2017
⊕
0-1
0 Classification Mobile Stand / Monitor Cart
0-2
Ziehm Vision RFD 3D 280757 - 01/11/2017
1 Warnings and Important Information
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1
Warnings and Important Information
1.1
Safety Instructions
This manual does not constitute a complete catalog of all safety measures necessary for the operation of the respective medical equipment, since special operating conditions may require further measures. However, it does contain instructions which must be observed in order to ensure the personal safety of operating staff and patients as well as to avoid damage to property. These instructions are highlighted as follows: DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE Indicates a property damage message.
NOTE Notes are informative. Additional useful information and hints are provided for the operator here.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1-1
1 Warnings and Important Information
1.2
Warnings WARNING The monitor cart power module contains live voltage even when the unit is switched off from the C-arm or monitor cart keyboard or the emergency switch is pushed. Be sure to disconnect the unit from the mains supply when performing service work to the unit. WARNING The pre-power supply within module 1 contains 2 large storage capacitors that filters the line voltage. The capacitor may contain high voltage even after the unit is disconnected from the mains supply and even when the capacitor rack is disconnected. Make sure that all capacitors are discharged before performing any service work on the power supply. WARNING The Modules 1 (power supply) and 5 (Generator) contain dangerous voltages. During operation the voltages exceed 250 VDC.
WARNING The boostcaps within module 1 are not discharged automatically after power off. They will contain a high voltage even after the unit is disconnected from the mains supply.
WARNING Parts of the C-arm may be contaminated infectiously. Ziehm Imaging strongly recommend to wear disposable vinyl gloves while doing service.
WARNING During work on the unit in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with.
1-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1 Warnings and Important Information
1.3
Required Tests After Service
The following tests have to be performed after every service: • Are the mechanical parts working properly? • Are all cables (P0, mains and swivel cable) in good condition? • Are the TFT keyboards working properly? • Is the printout of the video printer okay (if printer is available)? • Is the system working fine? • Does the system have a global SW version? • Perform electrical safety check according to relevant national regulation of the country of installation. Possible discrepancies have to be recorded in the service report.
1.4
Displaying the System Software Versions
The System Software versions are displayed by pushing the X-ray warning symbol. X-ray warning symbol
Fig. 1-1
Displaying the system software versions (example content)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1-3
1 Warnings and Important Information
1.5
Definitions and Abbreviations
Active
Vision Systems with Vision Center containing a computer (until 2005)
ADCS
Automatic Distortion Compensation System
ADU
Analog Digital Unit
AOI
Area Of Interest
ATMEGA
Atmel based Controller (used for servo motor control)
AWG
American Wire Gauge (specifies cross-sectional area of cable)
BV
Image intensifier (German: Bildverstärker)
CAN
Controller area network
CCD
Charge Coupled Device (Camera Sensor)
CCU
Conversion Correction Unit
COM
COM Port (Serial Interface)
DAC
Digital Analog Converter
DAP
Dose Area Product
DICOM
Digital Imaging And Communication in Medicine
ELWMS
Extended and Less Wiring for Monitor cart and Solo (U578 Interface)
ESD
Electro Static Discharge
FD
Flat-panel Detector
GigaLink
Generic term for Gigabit/s differential serial data communication.
GND
Ground
GTI
General Technical Information (Document type available on the member service)
HaFu
Hand/foot switch (German: Handschalter/Fußschalter)
HC08
Type of microcontroller
HUB
Lift motor (Hub is a German word for lift)
HVC
High Voltage Control
I.I.
Image Intensifier
LoPe
Lean Outline performance type of NGIS image memory
Lower Lateral
Lower vertical position of mobile stand
MC
Monitor Cart (sometimes referred to as MW for German word Monitorwagen)
MiRa
Mid-range type of NGIS image memory
Molex
Manufacturer of connectors (singly crimped pins)
MONI
Motorola based controller inside the Generator
MOOP
Means of Operator Protection
MOP
Means of Protection
MOPP
Means of Patient Protection
MPR
Multi Planar Reconstruction
MS
Mobile Stand (sometimes referred to as FST for German word Fahrstativ)
NGIS
Next Generation Imaging System (successor of V2 Image Memory system)
NGP
Next Generation Platform (SW 6.xx and above)
OVP
Over Voltage Protection
Panduit
Manufacturer of connectors (insulation displacement connection)
PARCAN
Parallel to CAN converter
Passive
Vision Systems with Vision Center containing no computer (as from 2006)
1-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1 Warnings and Important Information
PCB
Printed Circuit Board
PFC
Power Factor Control
PPC
Power PC Motorola based controller
PPS
Pre-power Supply
PWM
Pulse width modulation
RS232
Serial Interface
SCR
Silicon Controlled Rectifier (Thyristor)
SELV
Safery Extra Low Voltage
SERCAN
Serial to CAN converter
SOG
Sync On Green
SPI
Serial Peripherial Interface
SSH
Secure Shell (in terminal window for field service)
TFT
Thin Film Transistor /synonym for Flat screen display
USB
Universal Serial Bus
USBCAN
USB to CAN converter
XP0
Connection between Monitor Cart and Mobile Stand
ZAIP
Ziehm Adaptive Image Processing
ZIR
Ziehm Iterative Reconstruction
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1-5
1 Warnings and Important Information
1-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2 General
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2
General
2.1
System Overview Mobile Stand
Fig. 2-1
System overview of mobile stand
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2-1
2 General
2.2
Board Numbers
Module
Board
1
Power Supply U531
Pre-regulator (used for each FG2025 and U650)
FG 2025
FG Pre-Power-Supply
FG 9938
FG- 24 V Power Supply
U701
Voltage Distribution Mobile Stand
U597
Fan and Pump Control
U580
PFC Filter
U581
Power Factor Correction
U653
Capacitor Board
U670
Capacitor Board
U650
Pre Power Supply 130A (For 20kW and 25kW Generators)
RPS 75-24
Power Supply for Flat-panel
2
Mobile Stand Control U648
4
2-2
Main Interface Flat-Panel Detector
U588
GigaGink Interface for Flat-panel
U698
Collision and Laser Distribution
5
Table 2-1
Description
Generator U561
High Voltage Power Stage (7.5 kW)
U624
High Voltage Power Stage (20 kW)
U562
Generator connection and distribution
U563
High Voltage Control
U564
Filament Control + Power Supply
U565
Generator Supervisor
+ U518
+ Moni
U602
12V Stabilization for coolant Pump and anode rotation monitor
U569
HV Cascade (inside tank)
Board Numbers
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2 General
Module
Board
Description
U570
+kV -kV actual value (inside tank)
U591
Filament Transformer Connection Board (inside tank)
U613
Connection Board kV ist Value
U614
Connection Board for Filament
10
Power Supply Monitor Cart U539
11
Digital Imaging System V2-1k IB930
Host CPU
U674
Universal frame grabber
U622
Rotation/DSA/display board
U578
ELWMS interface
U687
User interface controller
11
Digital Imaging System NGIS Baseboard
Host CPU
U713
Image Processing
U714
Universial Input/Output Interface
U718
User interface controller
15
Vision Track U659
Generator collimator control
U612
Servo Amplifier
U629
Servo Amplifier
17
Export, Import U633
18
Relay Interface extension to U578 User Interface
U592
TFT Connection Board passive Vision Center
U700
Vision Center LED Board (radiation indicator)
20
Table 2-1
Power Supply Monitor Cart
Kinematics and Collision U685
Kinematic Module
U686
C-Axis Controller
U686
A-Axis Controller
Board Numbers (cont.)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2-3
2 General
Module
Table 2-1
2-4
Board
Description
U686
Y-Axis Controller
U693
Z-Axis Controller
U694
Remote Joystick Center
U695
RJC Connector Combiner
Board Numbers (cont.)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2 General
2.3
CAN Bus
2.3.1
Numbers of CAN Modules Module name
Circuit board number
CAN module number Decimal
CAN module number Hexadecimal
U648
4
0x04
U565 + U518
9
0x09
Module 1 Pre-power supply
U531
10
0x0A
Module 1 Pre-Power Supply Slave 2
U531
138
0x8A
Module 1 Pre-Power Supply Slave 1
U531
137
0x89
Module 15 Asymmetric collimator
U659
18
0x12
Module 20 Kinematic Controller
U685
48
0x30
Frame grabber Vision
U674
6
0x06
Regulation (Power PC, located on frame grabber)
U674
136
0x88
ELWMS Interface
U578
35
0x23
User interface controller
U687
161
0xA1
Base Board
6
0x06
Regulation (Power PC, located on U713)
U713
136
0x88
Universal I/O Interface / User Interface Controller
U714
35
0x23
U694
160
0xA0
Mobile stand Module 2 Main interface Module 5 Generator
Monitor cart Module 11 Image Memory V2-1k
Module 11 Image Memory NGIS Host CPU
Remote Joystick Center Module 20 Remote Joystick Center Table 2-2
Numbers of CAN modules
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
2-5
2 General
The CAN module numbers are included in certain error messages (→ Ch. 19.4.3, p. 19-19). Using this table, you can identify faulty modules. NOTE In SW 6.xx and 7.xx (NGP) module addresses are denoted by hexadecimal numbers. Hexadeximal numbers are identified by 0x.
2-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
Clutch
BrakeSwitch
Encoder
Motor
Z-CAN
Option
EN-A
Z-CAN
EmStop
PrePower Master
+U
CAN-D
CAN-D
GigaLink
2
Option
Joysticks
JoystickModule
Clutch
BrakeSwitch
Encoder
Motor
Buttons
Z-CAN GigaLink [U621]
U687
Z-CAN
U695
Z-CAN
Image-Data
ImageSystem
MC6
Reconstruction Only
3DWorkstation
MONITOR CART
Power Supply Generator Electronics
Generator
Sensors @ Generator
PrePower Slave 1
TCP/IP
U693 Z-Axis
LimitSwitches
PrePower Slave 2
CAPs
EN-Z
+U
Clutch
BrakeSwitch
Encoder
Motor
Buttons
Z-CAN
Disable X-ray
EmStop
EN-C +U CAN-D
U686 as C-Axis
C-Arm
4
Z-CAN
3
CAN-D
Z-CAN
Disable Power
EmergencyStop Circuit
Kinematics Module
U686 as Y-Axis
WigWagSwitch
U685
+U
EN-Y
µP Z-CAN
Transformer U701 PFC-Supply
RS232
Collision RS232 Switches
Stop/Enable
U686 as A-Axis
Mains Input directly! via MC6
RemoteCenter
P0-Connector
Image-Data
U648 MainInterface
Z-CAN
Z-CAN
Kinematics Computer MC565
CAN-D
Z-CAN
BrakeLeverSwitch
VisionCenter
Emergency Stop
1
Power for all axes and kinematics
Collision Controller
Released
Drawn
to P0
Date
Name
14.08.2013 R. Frank 15.08.2013 J. Matschnigg
Signature
New Frame, all Axes are U686 Joystick Module new NOTAUS corrected and Header Z-Axis new PCB & environment
V1.04 V1.05 V1.06 V1.07
Video-Output Analog
24Vdc
Fiber
Data-Output Fiber
N/A
Ziehm Module Size
A2
Part No/Drawing No
System Overview R/RFD Scale
BLK_Motorized_System_Overview_V1.09
Filename
1 of 1
000
N/A
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
Drawn by
Page
Block Diagram Motorizied System Overview
Description
via U588 to P0
CCD Camera
I.I. Controller
Distribution
U698
Grid-PresentSwitch
Flat-Detector
alternative Z-CAN
14.08.2013
07.11.2012
15.08.2012
16.04.2012
24.02.2012
28.12.2011
21.11.2011
04.07.2011
27.06.2011
14.06.2011
Date
Navi-PresentSwitch
NOTAUS & U648 corrected
Z-Axis separated
V1.03
V1.09
U686 for C-Axis, Z-Axis in U685
V1.02
NOTAUS, Power mod., Pg 2 rem.
One PCB for C- & Z-Axis
V1.01
V1.08
Initial Version
V1.00
6 Description
Revision
Power Supply I.I. / CCD
Sensors @ ImageDetector
MOBILE STAND
Collimator
Z-CAN
C-Arm
RS232
+U
Option
Brake 2
Brake 1
Encoder
Motor
5
2.3.2
to all stages
Fig. 2-2 EmStop
Mobile Stand
2 General
System Overview and CAN Bus Distribution
System overview and CAN bus distribution
2-7
Fig. 2-3
2-8
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
3 4
Emergency Stop => Generator Off and Drives Off
LEDs powered by U539
ON
N.O.
XP0
3
OFF
N.O.
X25 2-pin 4-pin
X101
3-pin
X10
20.08.2015 P. König
Released
Name 19.08.2015 R. Frank
Drawn
Date
4
Shut-down wire
5
RS232 / Power
CAT5 cable
NGISImagingSystem
TFT3
8
Signature
MC6 based
BLK_Shut-Down_Image-System_V1.00
Filename
2
X4
X3 X2
2
Scale
N/A
Ziehm Module Size
Part No/Drawing No
Monitor Cart MC6motorized
Description
N.C.
6
Emergency OFF
U695
X1
see also BLK_Emergency_System_Overview_V1.xx
X19
10-pin
U539 Redesigned!
5-pin
X9
EmergencyStop wire
5
XRAYOFF
N.O.
Modification for Shut-Down NGIS Imaging System:
Monitor Cart motorized: On / Off / Emergency-Off
2
A3
Page
6 of 9
000
N.A.
to PCC and / or RVC
2.3.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
A
1
2 General
Block Diagram Shutdown Monitor Cart
Block diagram shutdown monitor cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 2-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
J5 activates SD for Remote Input
Jumper set on J1 activates WS 1 J2 activates WS 2 J3 activates WS 3
X7
U539
X18
2
X6
signal to indicate the ON state
signal to indicate the ON state
signal to indicate the ON state
3
pulsed relay contact to switch ON or OFF
pulsed relay contact to switch ON or OFF
pulsed relay contact to switch ON or OFF
19.08.2015 R. Frank
20.08.2015 P. König
Released
Name
12V=
12V=
12V=
Drawn
Date
4
Signature
MC6 based
BLK_Shut-Down_Image-System_V1.00
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
9 of 9
000
N.A.
Unused right now
Now used for the Imaging System NGIS
Exclusively reserved for the 3D-Workstation
6
The three Interfaces for Shut-Down by U539
Description
BIOS must be modified to allow shut-down by the operating system
Workstation No.3
BIOS must be modified to allow shut-down by the operating system
Workstation No.2
BIOS must be modified to allow shut-down by the operating system
Workstation No.1
5
2.3.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
2 General
Block Diagram Shutdown Workstation and NGIS
Block diagram shutdown workstation and NGIS
2-9
Fig. 2-5
2-10
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All rights reserved. Subject to change without prior notice.
E
D
C
B
A
3 4
5
RVC = Remote Vision/Solo Center PCC = Position Control Center
N.O. = normally open [Schliesser] N.C. = normally closed [Öffner]
NOTE: in Ziehm Vision RFD 3D the OFF key was not built-in. Now it has to be built-in. 2
Emergency OFF
N.C.
LED powered by U579
ON
N.O.
2
XP0
3
OFF
N.O.
20.08.2015 P. König
Released
Name 19.08.2015 R. Frank
Date
3-pin
X9
5-pin
U579
2-pin
X8
X29
2-pin
U648
X18 6-pin
X24
2-pin
X30
Drawn
5
XN1
Signature
2
6
VISION-R based
BLK_Shut-Down_Image-System_V1.00
Filename
6
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Emergency-Off N.C.
X-Ray
TouchDisplay
Mobile Stand Vision-RFDmotorized
Description
without C1
U592
NOModification for Shut-Down Imaging System necessary:
Mobile Stand VISION-RFD motorized: On / Off / Emergency-Off
2
Page
3 of 9
000
N.A.
2.3.5
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
2 General
Block Diagram Shutdown Mobile Stand
Block diagram shutdown mobile stand
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
3 Connections Mobile Stand
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
3
Connections Mobile Stand
3.1
XP0 Cable
Fig. 3-1
XP0 cable connector assignment
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
3-1
3 Connections Mobile Stand
3.2
CAN – RJ45–RJ45
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
All rights reserved. Subject to change without prior notice.
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
CAN-RJ45 8
1
1
white/green
green
2
white/orange
3
white/blue
4 5
blue orange
6
white/brown
brown
8
Face
twisted
twisted
twisted
7
8 Shield
twisted
Shield
1
Shield 1
Fig. 3-2
3-2
8
Shield 2 Shield on Frame
1
CANGND
2
CAN+5V
3
CAN LO
4
fault
5
radiation
6
CAN HI
7
C_GND
8 Shield
C_+5V
Drawn:
CAN-RJ45 Verdrahtung
1
Face
CAN-RJ45 Wiring
Release: Changed:
M. Ernemann
07June 1999
Drawing No.:
Berauer Sörgel
07 June 1999 28. Nov 2008
File Name : Page :
CAN_RJ45 Con_CAN_RJ45_e_s.cdr
Unit:
CAN RJ45
Wiring CAN bus cable RJ45–RJ45
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
3 Connections Mobile Stand
3.3
CAN – Molex–RJ45
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
All rights reserved. Subject to change without prior notice.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
CAN-Molex
CAN-RJ45 8
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
1
Strinseite Face
8
auf die Stifte gesehen view onto the pins
CANGND
ws/gn (wh/gn)
1
CAN+5V
grün (green)
2
7
Schirm Shield
5k11
CANSENSE
6
5
4
3
2
1
1
schwarz (black)
2
grün (green)
CANSENSE
ws/gn (wh/gn)
CANGND
ws/or (wh/or)
3
3
ws/bl (wh/bl)
4
4
Strahlung radiation
blau (blue)
5
5
orange
CAN HI
CAN HI
orange
6
6
ws/or (wh/or)
CAN LO
C_GND
ws/br (wh/br)
7
7
ws/bl (wh/bl)
Störung
8 Shield
8
blau (blue)
Strahlung radiation
CAN LO Störung
fault
C_+5V
braun (brown) Shield 1
1
8
Shield 2
Schirm am Gehäuse Shield on Frame
CAN-RJ45 --> CAN-Molex Verdrahtung CAN-RJ45 --> CAN-Molex Wiring
Fig. 3-3
fault
Schirm Shield Drawn:
M. Ernemann
10.Aug.2000
Drawing No.:
Release:
R. Frank R. Sörgel
15.Aug.2002 27.Apr.2007
File Name : Page :
Changed:
Unit: .Con_RJ45Molex_2e.cdr
CAN
Wiring CAN bus cable MOLEX–RJ45
This wiring does not exist as a physical cable. It indicates the internal wiring on the U648 board from RJ45 to Molex. The Molex connector connects the CAN Bus to the P0 cable. If a monitor cart is connected, the CANSENSE line is pulled to low level. (approx. 1V)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
3-3
Fig. 3-4
3-4
U515/U648 X3
21461
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Handswitch
Liycy 4x0.25
All rights reserved. Subject to change without prior notice.
gn/yl
wh yl gn br
21406
21407
.
Changed:
24.Mar.2004
24.Mar.2004
Page :
File Name :
Drawing No.:
.
of
.
Vision_Handswitch.cdr
88601 +24813
Vision Handswitch
Unit:
Wiring of Hand Switch
J. Dehler
3.4.1
M. Ernemann
Wiring of Hand and Foot Switches
Release:
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
3.4
Drawn:
housing
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
3 Connections Mobile Stand
Wiring of hand switch
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 3-5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
D
C
B
PE
yellow / green
U515/U648 - X5
U515/U648 - X4
21461
21461
black 21406
8-pol. Renkverschluss Buchse DIN45326
white yellow green gray brown
24117
Wiring inside VISION Mobile Stand
29068
2
21407
Housing
Switch #1 Switch #2 Switch #3 Switch #4 unused unused
All rights reserved. Subject to change without prior notice.
3
GND
all Vision
relevant for metal housings only
Chassis
FS2
FS1
Initial Version
V1.00
Two Pedal Foot-Switch
201992
Description
Revision
4 14.01.2013
Date
5 Frank
Drawn by
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
3.4.2
A
1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
3 Connections Mobile Stand
Wiring of 2-pedal Foot Switch with 8 Pole Connector
Wiring of 2-pedal foot switch with 8 pole connector
3-5
Fig. 3-6
3-6
U515/U648 - X5
linker Fuss-Schalter (gelb)
21461
21461
grün 21406
21407
grün
schwarz
braun orange rot
Dual-Plus-Fuss-Schalter
rechter Fuss-Schalter (blau)
Zusatzbetätiger (schwarz)
braun orange rot gelb schwarz
All rights reserved. Subject to change without prior notice.
Changed:
Release:
Drawn:
J. Matschnigg
orange
schwarz
rot
braun
201980
11. Jan. 2011
201980 File Name : 3xFuss_29068_201980_V1.01.cdr 1 of 1 Page :
Drawing No.:
Unit:
Vision
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Zusatzbetätiger
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
3.4.3
U515/U648 - X4
29068
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
3 Connections Mobile Stand
Wiring Triple Foot Switch "Dual Plus"
Wiring triple foot switch "Dual Plus"
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 3-7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
D
C
B
U515 / U648 X5
U515 / U648 X4
21461
21461
braun orange rot gelb schwarz
29068
grün
2
grün
braun orange rot gelb schwarz
All rights reserved. Subject to change without prior notice.
3
rot
schwarz
braun
schwarz
rot
braun
88659
Description Neues Formblatt; Farbbelegung
Revision V1.02
4 22.04.2013
Date
5 Matschnigg
Drawn by
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
3.4.4
A
1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
3 Connections Mobile Stand
Wiring of 4-pedal Foot Switch
Wiring of 4-pedal foot switch
3-7
3 Connections Mobile Stand
3.5
Wiring Mobile Stand
The following pages show the wiring diagrams of the Ziehm Vision RFD.
3-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verp?ichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
AWG14
d
5A 10A
3A 9A 8A
1D
AWG14
Safety earth
all others
from Emergency Stop Monitor Cart
wh bl bk
XP0 Inset FD
#xxxxx (#29071)
EMIFilter
6 LYICY
gn/yl
NC
C NC
Bridge
NO C NC
C
NC
C
NC
C
31cm I.I. only
Numbers indicate black switches
2
20AT 20AT
XP0 Inset I.I.
15AT 15AT
100-120V~
F1B
200-240V~
F1B
F1A
gr
CAN L CAN Radiation CAN GND
7C 8C 9C
F1A
pi yl br
CAN H CAN Fault CAN Sense CAN Shielding
1C 2C 3C 4C
3D
coax 75Ω
Gigalink-
4B
gn wh
coax 75Ω
Gigalink+
coax 75Ω CCD - Video VideoData coax 75Ω Sound No Analog Sound
RS232 Rx1
RS232 GND
RS232 Tx1
Protective Earth
3B
2B
1B
1A 2A 7A
a
Touch Ser.
NOTAUS NOTAUS
X24 X32
X13 CAN P0
1 GND 2 TxD 3 RxD 4 5
X17
Key Switch
unused
N Line IN
L
X9
GND LED LED ON OFF
X8
X96
wh bl br rd
or ye
1 2 3 4 5
1 2
1 2
NC C NO NO C
X93
X92
X85
12 (onboard)
X20 X12 X14 X16 X18 X21
X37 X13 X15 X17 X19 X36
PE X1
gn/yl
105V 110V 115V 120V
3 4 5 6
Bridges 230V #24656 #29102 Bridges 115V #24668 #24844
115V 120V
110V
10
12
105V
9
11
100V
8
7
100V
2
1
20
4
NOTAUS
NOTAUS
4
4 5
160V 230V
RD RD
GN
WT
WT
Sec 9
VT
VT
Sec 8
OG
OG
Sec 7
YE
YE
Sec 6
YE
YE
Sec 5
BN
BN
Sec 4
BU
BU
Sec 3
2
1
U648
Drives
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3
X66
Electronic Component Left Side #817013
to U693/X101 Z-Axis
X39
X44
X45
X46
X49
X51
X59
TFT
180VA
60VA
60VA
U685
100VA
Phase Shift Cap.
A / Y - Axis
30VA
30VA
30VA
240VA
PFC Enable
Fan
FD
Rot. Anode Stator
X42 Z - Axis
X60
X61
1 300VA
X10
FD 24V
Power Supply
20V
U597 Pump
0V
21V
0V
4
CCD
3
Drives 26V
0V
15V
0V
I.I. + TFT
15V
0V
12V
0V
24V
Lift-Ctrl.
0V
36V
FG9938
0V
3
55V
RD
GN
2
45V
RD
Sec 2
1
0V
RD
Sec 1
X35
Emergency Stops
U701
X30 U597
34pin ribbon
X21
NOTAUS
X31
2
2
1 2 3 4
2
1
to U531
2
230Vac
2 2
30Vdc 20Vac
25
X80
C3 30µF
2
2
3x2
to U531
2
230Vac
Module 4
Module 5
X4
to U597
X11
X2
X1
page 2
TFT = Vision Center
page 4
both to U685/X1
page 4 to U693/X100
page 2
Module 1 Pre Pwr Supply
GL2 KBPC35-08
to U580
to U531
230Vac
to FG9938
2
from Lift-Ctrl.
Option FD: RPS-75-24 page 6
230Vac
2
4
TFT Module 18 via U592
Module 5
AWG14 gn/yl
Central Ground PE
U562 X2
30V/150VA
230Vac
A- / Y-Axes X23 U685
X79
3
U531 X6
CAN
Option I.I.: 2 x 12Vdc Option FD: 1 x 12Vdc
U531 X6
CAN
TFT Module 18 Emergency Stop
U531 X6
2
RJ45 CAT5
Kinematics Mod. U685 X11
CAN
CAN
CAN
CAN
Emergency Loop thru U685
to U685/X26
X64 (Vario + Compatibility) X62 X48 Z - Axis only
X57
X55
X56
X58
X7
X5
X11
X50
X54
X53
X52
X78
X77
X29
X28
X27
X26
X25
X24
X63
X18
X29
X9d
X9c
X9b
X9a
X11b
X11a
Top Cover interface cable
X30
Emergency Stop
Main Interface
all Lift Buttons and Limit Switches
X33
HaFu 7_8
X5 X6
4
#11125
Prim 2
BK
Prim 1
BK
HaFu 3_4
X4
4
HaFu 5_6
U648
12Vac
X38 Test Pins
X76
1234
Module 1
K B D F H L
X23 1234
Temperature Switch
X6 A
from Sec 6: 21Vdc
N C E G I M
4
X3
HaFu 1_2
Module 2
X33
J3
Central Ground PE
Danger Switch
Lower Limit Switch
Upper Limit Switch
XP0X34 NOTAUS
Down Button_2
X94
1 2 3 4
1 2 3 4
Down Button_1
X84
1 2
Up Button
ON/OFF Buttons
X47 NOTAUS
6
X14
J1
X22 X31 NOTAUS unused
X4
1 OFF 2 ON 3 GND
1 2 3 4 5
gn
vi
Bridge
Bridge
X3
X2
J2
Wireless Footswitch Receiver Board
Unused NOTAUS (Emergency) onnectors have to be bridged!
Central Ground PE
RJ45 CAT5
XP0
Top Cover interface cable
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 U597
OPTION
U648
HaFu 5_6 to U648 / X5
to U701 / X96
to U701 / X94
to U701 / X84
to U701 / X8
to U648 / X30
1 2 3 4
1 2 3 4
1 2
1
3 5
2 4
1 2
1 2 3 4
U648
1 2 3 4
1 2 3 4
1 2 3 4
HaFu 3_4 to U648 / X4 U648
U648
HaFu 7_8 to U648 / X6
HaFu 1_2 to U648 / X3
AWG22
AWG22
AWG22
4 x coax 75Ω
AWG22
PE
br
wh yl
br
wh yl
br
wh yl
br
wh yl
female
PE
rd
br
rd gn
br yl
bl
wh
bk
rd
bl
wh gn
bl
yl
9
21
7
gn/yl
X1 14
X2 13
LED Swi
X1 14
X2 13
LED Swi
14
13
Swi
X1 14
LED Swi X2 13
X1 14
X2 13
LED Swi
6
4 2 5 1 3 8
4 2 5 1 3 8 6 7 9
22
FM36W4P #21956 FM36W4S #21957
gn
5
1 2
Shield Pin
br
yl
1 2 3 4 Pin
4 2 5 1 3 8 6 7 9 Shield
1 2 3 4
Pin
3 4 gr
minor corrections
Schieder PFC-Modul added
Hand Switch left side
Swi
UP
LED-Inset
14
13
Chassis Ground PE
Down_2
Down_1
UP
OFF
ON
Emergency STOP (N.C. !!)
gn/yl PE
4 x Foot Switch
gn/yl PE
Hand Switch right side
gn/yl PE
08.12.2016
20.11.2015
26.03.2015
11.11.2014
25.08.2014
04.06.2014
W. Hecht
W. Hecht
W. Hecht
W. Hecht
J.Matschnigg
R. Frank
J.Matschnigg
R. Frank
Drawn by
C-Arm Swivel Cable
Rj45 cable - additional cable number
TFT-Arm Cable
V1.10
V1.09
V1.08
FD Type 2 Flat Panel added
Partnr. for cable 3rd Laser added (new #290463)
V1.06 V1.07
Partnr. changed for wire position encoder at Z-axis (new #290317)
31.03.2014
Wireless Footswitch and 3rd Laser added; Wiener Module added;
V1.04 V1.05
29.07.2013
NOTAUS on TFT needs new wiring, U648 mandatory, new PFC wiring
V1.03
Date
Description
Revision
Top Cover Wiring
gn
wh yl
br
wh yl
br
wh yl
D-Sub Connection FM36W4
A4
25
24
20 21 22 23
9 10
15
14 13
12 11
26 27
8
18 19
8
16 17
6
4 5
3
1 2
XN1
GL-
GL+
No Analog Sound
male
Fig. 3-8 33Vdc
3.5.1
Top Cover interface cable
Option Dexela: VideoData Option I.I. only: Video to CCD J4/X4
3 Connections Mobile Stand
Power Supply – Main Interface
Module 1 and module 2 wiring
3-9
P0 Cable FD
3-10
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 3-9
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
C-Arm Swivel Cable
X7
from U579/U701
X5
30Vdc
20Vac
2
2
25
Module 1 U579/U701 - X11
Module 1 U579/U701 - X54
Module 1 U579/U701 - X53
Module 1 U579/U701 - X52
Module 2 U515/U648 - X9b
Module 2 U515/U648 - X9c
Module 2 U515/U648 - X9d
Module 1 U579/U701 - X78
Module 1 U579/U701 - X77
Module 1 Pre Pwr Supply
1 2 3 4
2
1
X4
X11
2
2
2
U597
U580 Filter
L X4 X5 X6
X2
X5
X1
X6
4
2
6
3
bl
~
~
br
+
GL2
Pump Type Speck
Pump Type I-Drive
bk
-
Fan Liquid DC cooler
M
M
Flow Monitor
N X7 N X8 N X9
L L
Module 1
X3 PE
X2 N
X1 L
Fan and Pump Control
RJ45 CAT5
RJ45 CAT5
RJ45 CAT5
2
wh
-
rd
rd
rd rd
wh
+
L
wh
GL3
L
X2 N
X1
X2 N
X1
~
~
X9
X9
X8
U581 PFC
X7
4
X8
U581 PFC
X7
+ + -
+ + -
X5 X6
X3 X4
X5 X6
X3 X4
3
rd
bk
Service Plug
2
2
Fuse F1
35Vac
UAC
-
X4
6
X4
X4
6
X4
X1 X3 X2X2-
U653
U670
U650 20kW option only
Electronic Component ROW Right Side #817005 Electronic Component USA Right Side #817006
X1+
+
X6
-
+ DC out
X6
-
Slave 1 DC out FG2025/U650
X3
10
X3
X6
GND
24Vdc
+ DC out
U531/U641
FG2025 Slave 2
X3
X4
U531 10
X3
6
X4
FG2025 Master
X3
10
X3
U531
FG9938 24V=
6.3AT
Capacitor Rack
+ DC in
X5
-
+ DC in
X5
-
+ DC in
X5
UAC
4
GL1
24V DC
+
08.12.2016
Date
C2
Released
GND 08.12.2016
+
250V_Gen.
Drawn
C1
0V_Gen. Name
F. Sachse
W. Hecht
5
Signature
C1
30000μF
2500μF
30000μF
C2
30000μF
not assembled
30000μF
Gl1
Module 1: PrePower Supplies & CAPs
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
N/A
Scale
Ziehm Module
A2
Size
N/A
Part No/Drawing No
2 of 11
Page
000
Print Date: 25.01.2012
GL1, GL2, GL3 KBPC35-08
not assembled
not assembled
assembled
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
25kW with boostcaps
20kW with boostcaps
7.5kW with boostcaps
Assembly options C1, C2 and GL1
C-Arm Swivel Cable
6
3.5.2
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
3 Connections Mobile Stand
Pre-Power Supply with PFC U581
Wiring pre-power supply with PFC U581
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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Fig. 3-10
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
X7
from U579/U701
X5
20Vac
30Vdc
2
2
25
Module 1 U579/U701 - X11
Module 1 U579/U701 - X54
Module 1 U579/U701 - X53
Module 1 U579/U701 - X52
Module 2 U515/U648 - X9b
Module 2 U515/U648 - X9c
Module 2 U515/U648 - X9d
Module 1 U579/U701 - X78
Module 1 U579/U701 - X77
Module 1 Pre Pwr Supply
C-Arm Swivel Cable
1 2 3 4
2
1
X4
X11
2
2
2
U597
U580 Filter
X2
X5
X1
X6
4
2
6
3
br
bl
AWG14
X5 N
ACin
X6 L
Pump Type Speck
Pump Type I-Drive
Fan Liquid DC cooler
M
M
Flow Monitor
N X9 N X8 N X7
X5 X4
L X6 L L
Module 1
X3 PE
X2 N
X1 L
Fan and Pump Control
RJ45 CAT5
RJ45 CAT5
RJ45 CAT5
2
W-IE-NE-R MNPFC16
3
bk
bk
rd
rd
2
Service Plug
MINUS
PLUS
2
AWG14
AWG14
Fuse F1
35Vac
UAC
-
X4
6
X4
X4
6
X4
X1+
+
X6
-
+ DC out
X6
-
X1 X3
X2X2-
U653
U670
U650 20kW option only
Slave 1 DC out FG2025/U650
X3
10
X3
X6
GND
24Vdc
+ DC out
U531/U641
FG2025 Slave 2
X3
X4
U531 10
X3
6
X4
FG2025 Master
X3
10
X3
U531
FG9938 24V=
6.3AT
Capacitor Rack
+ DC in
X5
-
+ DC in
X5
-
+ DC in
X5
UAC
4
24V DC
+
Name
08.12.2016 F. Sachse
GND
Released
Date
C2
0V_Gen.
08.12.2016 W. Hecht
+
250V_Gen.
Drawn
C1
5
Signature
C1
30000μF
2500μF
30000μF
C2
30000μF
not assembled
30000μF
Gl1
Module 1: Power Supply WIENER-Module
WIR_VisionR_RFD_MS_Wiring_V1.12
Filename
Scale
N/A
Ziehm Module Size
A2
N/A
Part No/Drawing No
3 of 10
Page
000
Print Date: 25.01.2012
GL1, GL2, GL3 KBPC35-08
not assembled
not assembled
not assembled
Wiring Diagram Vision-R /-RFD Mobile Stand
Description
25kW with boostcaps
20kW with boostcaps
7.5kW with boostcaps
Assembly options C1, C2 and GL1
C-Arm Swivel Cable
6
3.5.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
3 Connections Mobile Stand
Pre-Power Supply with PFC Wiener Module
Wiring pre-power supply with PFC Wiener module
3-11
3-12
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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Fig. 3-11
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
C-Arm Swivel Cable
X7
from U579/U701
X5
30Vdc
20Vac
2
2
25
Module 1 U579/U701 - X11
Module 1 U579/U701 - X54
Module 1 U579/U701 - X53
Module 1 U579/U701 - X52
Module 2 U515/U648 - X9b
Module 2 U515/U648 - X9c
Module 2 U515/U648 - X9d
Module 1 U579/U701 - X78
Module 1 U579/U701 - X77
Module 1 Pre Pwr Supply
1 2 3 4
N
L
X4
X11
2
2
2
2
Fan and Pump Control
U597
Module 1
RJ45 CAT5
RJ45 CAT5
RJ45 CAT5
X2
X5
X1
X6
4
2
6
3
SCHIEDER PFC
Pump Type Speck
Pump Type I-Drive
Fan Liquid DC cooler
M
M
Flow Monitor
X11 PE
X12 N
ACin
X13 L
2
X16
MINUS X15
PLUS X14
or
3
rd
2
Service Plug
Alternativ zu
bk
bk
rd
2
AWG14
AWG14
Fuse F1
35Vac
UAC
-
X4
6
X4
X4
6
X4
X1+
+
X6
-
+ DC out
X6
-
X1 X3 X2X2-
U653
U670
U650 20kW option only
Slave 1 DC out FG2025/U650
X3
10
X3
X6
GND
24Vdc
+ DC out
U531/U641
FG2025 Slave 2
X3
X4
U531 10
X3
6
X4
FG2025 Master
X3
10
X3
U531
FG9938 24V=
6.3AT
Capacitor Rack
+ DC in
X5
-
+ DC in
X5
-
+ DC in
X5
UAC
4
24V DC
+
Name
08.12.2016 F. Sachse
GND
Released
Date
C2
0V_Gen.
08.12.2016 W. Hecht
+
250V_Gen.
Drawn
C1
5
Signature
C1
30000μF
2500μF
30000μF
C2
30000μF
not assembled
30000μF
Gl1
Module 1: Power Supply SCHIEDER-Module
WIR_VisionR_RFD_MS_Wiring_V1.12
Filename
Scale
N/A
Ziehm Module Size
A2
N/A
Part No/Drawing No
4 of 10
Page
000
Print Date: 25.01.2012
GL1, GL2, GL3 KBPC35-08
not assembled
not assembled
not assembled
Wiring Diagram Vision-R /-RFD Mobile Stand
Description
25kW with boostcaps
20kW with boostcaps
7.5kW with boostcaps
Assembly options C1, C2 and GL1
C-Arm Swivel Cable
6
3.5.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
3 Connections Mobile Stand
Pre-Power Supply with PFC Schieder Module
Wiring pre-power supply with PFC Schieder module
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
29Vdc & 36Vdc
from U701/X23
4
2
RJ45 CAT5
Navi present Gnd Coll present
TxD RxD Watchdog Collision Reset Grid present
4 x 2 x AWG26
2 x AWG20
from U648/X31 Emergency Loop
to U648 X11a
from/to U698 (& CollisionElectronics)
C-Arm Swivel Cable
4
C
3
X19
NO NC
Brake-LeverSwitch
X1
X26
X18
2
Ziehm-CAN X11
X17
2
X3
+29V Ena OK Fast
Ziehm-CAN X12
X16
2
8
8
12
CAN-D
2
14
to C-Axis
Emergency Stop Inputs
Fig. 3-12 CAN-D
CAN-D
X5
+36V Ena OK Fast
U685
14
14
4 x 2 x AWG26
to Y-Axis
2 x AWG22
Kinematics Module
X4
+36V Ena OK Fast
4 x 2 x AWG26
to A-Axis
2 x AWG20
TFT Arm Cable
3
CAN-D
Ziehm-CAN X14
Ziehm-CAN X13
X6
Ena OK Fast
to Z-Axis
8
8
14
from U701/X48 33Vdc
4 x 2 x AWG26
3x2
X102 10
Ena OK Fast
1+1
X4
5
X104 X105
08.12.2016
Released
Date
F. Sachse
W. Hecht
Name
Pos. Encoder
Signature
Z-Gear-Unit
LiftMotor
X100
08.12.2016
6
CAN-D
Drawn
Module 20
4
Adapter
2
Brake 2
Brake 1
12
X10
20
X101
Ziehm Module
A2
Size
N/A
Part No/Drawing No
Module 20: Kinematics Module and Z-Axis Scale N/A
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
5 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
2
X103 X13
U693 Z-Axis
14
20
from U701/X33 (Buttons and Limit Switches)
6
3.5.5
Tacho
1
3 Connections Mobile Stand
Kinematics Module and Z-Axis
h
Kinematics module and Z-axis wiring
3-13
3-14
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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Fig. 3-13
All rights reserved. Subject to change without prior notice.
bk
bk
bl
whbl
br
whbr
coax 75W
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
bk bl br gn gr or pi rd vi wh yl
rd
bk
XP0 Inset FD
#14519
CN2
RPS75-24
CN1
25 pin Module C
17C
16C
25C
24C
8C
7C
1B
XP0
230Vac
U701 X26
X4
Gl2-
Gl2+
Gl1-
Gl1+
via U698
SMB
X9
RJ45 CAT5
X6
Vsync
X10
IC6
X5
2 x AWG18
X7
FD Power Supply
U588 Giga Link
+24V 0V
Vsync
1 2
C-Arm Swivel Cable
Fiber Optic Link
RJ45
1 2 3
4 x 2 x AWG26
X4
X6
X2
X3
X10
Fiber Optic Link
X11
#601038
3030
rem. Grid #601017 #601039
#601016
fixed Grid
9p DSUB
X16
X14
X13
X7
X12
9 FlatRibbon
2020
Size
Lichtwellenleiter
X15
Collision & Laser Distribution
U698
no Central Ground stud, because of Collision Antenna
2 x AWG18
U685 / X16
+24V
+12V
2 x AWG22 Laser 2 x AWG20
U588 / X5
U701 / X63
from Module 15 U659/X14
3
(inside C-arm profile)
E
D
C
B
A
2
Laser (lateral)
Collision Electronics
Module 20
2 x AWG22
2 x AWG22
Chassis GND
Laser
AWG14 gn/yl
4 x AWG22
4
PWR
+24V
Fan
08.12.2016 08.12.2016
Released
GridPresent Switch
NavigationPresent Switch
!
F. Sachse
W. Hecht
Signature
Carbon Area
Module 4.2
6
Flat Panel Detector
Module 4.2: Flat Panel Detector & Collision Sensor Option: FD Type 1
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
N/A
Scale
Ziehm Module
A2
Size
N/A
Part No/Drawing No
7 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
Laser
Sensor Array
Name
Data
Drawn
Date
Potential Connection
FD Type 1 Receptor Module
12V
5
3.5.6
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
3 Connections Mobile Stand
Flat-panel Detector Type 1 (PaxScan)
FÏat-panel detector type 1 (PaxScan) wiring
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Vsyn to the Generator
P0 Cable FD
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 3-14
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
bk bl br gn gr or pi rd vi wh yl
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
CN2
#14519
CN1
RPS75-24
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
230Vac
U701 X26
PWR +24Vdc 0V
C-Arm Swivel Cable
2
U685 / X16 Collision Signals
U562 / X3
XP0 / 1B
U562 / X1
RPS-75-24
X11
9 FlatRibbon
X15
#601017 #601038
3030
rem. Grid
X10
2020
Size
X4
VideoData
#601039
#601016
fixed Grid
9p DSUB
X16
X14
X13
X7
Collision & Laser Distribution
X2
X6
X12
U698 X3
3
Collision Electronics
Module 20
CAN
CoaxPress
VSync
PWR 24Vdc
Ground Stud
Power
Power
Varian ECP
Option
4
Fan
08.12.2016
Released
F. Sachse
W. Hecht
Name
!
Signature
Carbon Area
Sensor Array
Vsync
Flat Panel Detector
USB Test
Module 4.2
CAN
6
Module 4.2: Flat Panel Detector & Collision Sensor Option: FD Type 2
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
N/A
Scale
Ziehm Module
A2
Size
N/A
Part No/Drawing No
11 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
Navi/Grid
SD-Card
Navi/ Grid
Direct connection via SAMTEC-Connector
CCU
Laser Laser
Laser 1-3
08.12.2016
Date
Potential Connection
LED
Drawn
PWR Fan Collision
LC
Dexela Flat Panel Detector
Option
5
3.5.7
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
3 Connections Mobile Stand
Flat-panel Detector Type 2 (CCU)
Flat-panel detector type 2 (CCU) wiring
3-15
All rights reserved. Subject to change without prior notice.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
wet
AWG22
AWG22
X-ray Collimator
Module 15 - U659 / X11
Module 15 - U659 / X3
Module 2 - U648e - X9b
CAT5 RJ45
CAT5 RJ45
Ribbon 10
Central Ground Generator
AWG14 gn/yl
1
4,5
bk
X5 CAN
X2 CAN
X4
X6CAN
Shield
16 Ribbon
2 x AWG22 rd, bk
in+ 1 +24V in- 2
Tr1
green
Tr2
8pcs. 20kW option
80°C
AWG16
X8
X6
+24V
+24V
6
+
AWG22
X1
X1
X3
X1
X7
34 Ribbon
AWG22
X10
X2
X3
X4
mA Meter
Generator
Module 5
3 x AWG18
X4
4 x AWG22
BG1 U518
3 x AWG18
SERVICE
2
3x AWG20
U565 Gen. µP
X2
20 Ribbon
X2
U563 HighVoltageControl
X8
kVIST +/-
+/-
mA
20R
4
5
U563 X8
Note: mA ist = mA actual value kV ist = kV actual value
mA IST
out+ control out-
6 Ribbon
4 Ribbon 4x AWG28
Temperature
5
2 x AWG22
X6
26 Ribbon
X4
X5
2 x AWG22
X4 AWG14 bl
X8
X3 AWG14 bl
U561/U624(20KW) HV X1
3
X2
U564 Filament + Power Supply
X3
X2 U602 +12V 1 Rotation Control 2 and Power Supply for 3 Oil Pump
black
X1
3pcs. normal
(RAD15 1gn, 2bk, 3wh)
X3 CAN
VSYNC
X1
2
1,2,3
2
(RTM70 1bl, 2rd, 3yl) AWG18 rd, bk 2 AWG18 rd, bk 2 X101 5pol. terminal
X7
2 x AWG18 rd, bk
1br, 2bk, 3rd
Option Dexela: U707 - X1 Option FD: U588 - X10 Option I.I.: U632 - X6 Option Dexela: U707 - X13 Option FD: Termination-R #91132 Option I.I.: U632 - X3
C-Arm GND
from U701/X39
from FG9938
AWG14 bk
250V
rd
X100
U562 Generator Distribution
from FG2025
1
2pol. terminal
16 Ribbon
AWG14 rd
2
bl yl
wh rd
large
small
3 4
1 2
U564 X4
yl bk wh br
gn
Sensor FIS111
I Tr
4
wh rd bl yl
shield wh br
br
Oil
M4x15
L1
yl
X4
X7
X6
X5
X3
X2
X1
R1 PTC
Oil pump
M
+12V
2
A1
E1
Released
Drawn
Date
08.12.2016
08.12.2016
U591 Filament Transformer Connection Board
bk
X10
bl
rd
gn
wh
X11
X9
X8
X7
X6
U614
X14 rd X15 wh X16 bk
2
pri. 1
X1 bk, X2 gn, X3 wh
X6, X7, X8, X9
X13 X12 X11 X10
X5 X4 X3 X1
U613
X5 bl
X4 bl
3 x AWG 18
U614
F. Sachse
W. Hecht
Name
U569
5
Signature
X24
X13
X12
X1
X4
X5
X2
U
U
+Uist
0V
0V
0V
X17
X16
X13
U570 -60kV
0V
0V
0V
X14 -Uist
X15 -mAist
X10 +mAist
X9
X8
X11
X12
U570 +60kV
Shield
M
Module 5: Generator
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
N/A
Scale
Ziehm Module
A2
Size
N/A
Part No/Drawing No
8 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
1G Ohm
U
PTC
X3
U
U
X1
1G Ohm
6
Anode Filament
Fig. 3-15 = Cathode
3.5.8
small
3-16 large
1
3 Connections Mobile Stand
Generator
Module 5 wiring
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
C-Arm Swivel Cable
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Fig. 3-16
E
D
C
B
A
C-Arm Swivel Cable
4 x 2 x AWG26
2 x AWG20
X4
+30V Ena OK Fast
2
C-BrakeSwitch
C-Clutch Solenoid
Nbl-Switch
Encoder
Motor
2
X203
Module 20
X10 12
X12 6 2 2
2
X201 X13 X202
U686 as C-Axis
14
CAN-D Termination
CAN-D
Adapter
3
to U698/X3 at Flat Detector Module 4.2 or Laser lateral
Laser 2
2
U562 X5
U564 X8
S1
X14
X9
X3
X11
1 2
OFF
U659
1 2
DIP-Switches
S2
µP
CAN
Power Supply
3 4 5 6 7 8
+5V
+5V
+5V
Module 15
5
OFF
08.12.2016 08.12.2016
Released
Date
Position Error
Drawn
3 4 5 6 7 8
X15
F. Sachse
W. Hecht
Name
X12
Position X16 Error
Position Error
Position Error
Position Error
+12V_SER
4
Signature
Asymmetrical Collimator for FD
+UB, GNDUB
X-ray Collimator
4
+12V_SER
1 +24V 2 GND 3 RS485-A 4 RS485-B
slot 2
U610
slot 1
U610
corner
iris
bk
VACU-DAP -C
bk
Dose Area Product Ionization chamber Ik Uk
M4
M3
M5
M2
M1
Ziehm Module
A2
Size
N/A
Part No/Drawing No
Module 15: Collimator Scale Module 20: C-Axis N/A
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
9 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
U611 rotation
6
3.5.9
Tacho
1
3 Connections Mobile Stand
Vision Track and C-Axis
Vision Track and C-axis wiring
3-17
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
4 1
4 x 2 x AWG26
2 x AWG20
Emergency b
Emergency a
AWG22
RxD
TxD
3
AWG14
X4
+30V Ena OK Fast
GND
+Ub
12
6
Motor
X10
X12
2
14
A-BrakeSwitch
A-Clutch
X3
SMB
X2
9 Pin D-Sub
1 2 4 5 6 7 8 9
2
2
Emergency b
Emergency a
GND
GND +Ub unused
gn/yl
Ground Stud @ TFT-arm
+Ub unused
X13 X202
U686 as A-Axis
Molex (MicroFit)
U592
Passive TFT Interconnect Board
X1
9 Pin D-Sub
1 2 4 5 6 7 8 9
X203
CAN-D
2
2 x 0.14mm
Pos. Encoder
AWG22
2
No Analog Sound
Ground Stud @ Carriage
Horizontal Carriage
Module 2 U648/X29
Module 2 U648 - X18
AWG22
page 1
2
G2+
G2-
Holding plate
PE
Adapter
TFT Arm Cable
Tacho
3-18 4 x 2 x AWG26
2 x AWG20
TxD
RxD
1 2 4 5 6 7 8 9
X TFT
Module 20
3
X4
+30V Ena OK Fast
14
12
6
2
WigWagSwitch
Y-BrakeSwitch
Y-Clutch
Pos. Encoder
Motor
X10
X12
X203 2 2
4
X13 X202 X9
U686 as Y-Axis
!
08.12.2016 08.12.2016
Released
Date
5
F. Sachse
W. Hecht
Name
Speaker
Drawn
Emergency Stop Button
Touch Panel
TFT Touch-Screen
X-Ray Indicator
Vision Center
Module 18
X-Ray Button
4
CAN-D Termination
CAN-D
TFT Display
Adapter
Fig. 3-17 Tacho
Signature
Ziehm Module
A2
Size
N/A
Part No/Drawing No
Module 18: Vision Center Module 20: A-Axis & Y-Axis Scale N/A
WIR_MS_VisionR_VisionRFD_Motorized_V1.10
Filename
10 of 11
Page
000
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
6
3.5.10
Schleppkette Drag Chain
1
3 Connections Mobile Stand
Vision Center, A-Axis and Y-Axis
Vision Center, A-axis and Y-axis wiring
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand Module 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4
Power Supply Mobile Stand
4.1
View Power Supply
Fig. 4-1
Front view of power supply 20kW with flow sensor
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-1
4 Power Supply Mobile Stand
Fig. 4-2
4-2
Left side view of power supply
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
Fig. 4-3
Right side view of power supply
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-3
4 Power Supply Mobile Stand
Fig. 4-4
4-4
Front side view with cooling assembly opened, PFC Type Astec,
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
Fig. 4-5
Front side view with cooling assembly opened, PFC Type Wiener
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-5
4 Power Supply Mobile Stand
Fig. 4-6
4-6
U597 fan and pump control board
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
Fig. 4-7
Boostcap rack type 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-7
4 Power Supply Mobile Stand
4.2 4.2.1
Functions of the Power Supply Input
Line Power. The power supply is intended for a single phase line. − Mains filter − Voltage selection: a) 100 V, 105 V, 110 V, 115 V, 120 V b) 200 V, 210 V, 220 V, 230 V, 240 V → p. 4-48 − Inrush current limitation − Fusing − Line filter for PFC − Power factor correction
4.2.2
Output
Power supply of different functional groups: − Regulated generator high voltage − Generator electronic − Rotating anode (accelerate and run) − Coolant pump − Heat exchanger fan − U648 main interface − FD fan and collision controller − 230 VAC to power supply board for flat-panel detector − A / C / Y / Z axes − Kinematics module
4-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.2.3
Other Functions
− Mains on/off control (HC08 controller) − Rotating anode motor control − Coolant pump control − Heat exchanger fan control − Maxwell - BOOSTCAP® Ultracapacitor as supplementary power supply
4.3
Wiring Diagrams
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-9
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
d
5A 10A
3A 9A 8A
1D
3D
7C 8C 9C
1C 2C 3C 4C
AWG14
Safety earth
all others
from Emergency Stop Monitor Cart
wh bl bk
XP0 Inset FD
(#29071)
XP0 Inset I.I.
EMIFilter
6 LYICY
gn/yl
C NC
Bridge
NO C NC
NC
NC
C
NC
C
C
X32 NOTAUS
X24 NOTAUS
X13 CAN P0
1 GND 2 TxD 3 RxD 4 5
Key Switch
N Line IN
L
1 2 3 4
1 2 3 4
1 2
wh bl br rd
or ye
6
X9
LED LED ON OFF
X8
X47 NOTAUS
Up
1 2 3 4 5
1 2
1 2
NC C NO NO C
X93
X92
X85
12 (onboard)
X20 X12 X14 X16 X18 X21
X37 X13 X15 X17 X19 X36
PE X1
gn/yl
X38 Test Pins
0V
120V
115V
110V
Bridges 230V #24656 #29102 Bridges 115V #24668 #24844
12
11
10
100V 105V
8 9
7
115V 120V
5
110V
6
4
0V 100V 105V
1 2 3
20
4
4
X5 X6
4
RD
WT
WT
Sec 9
VT
VT
Sec 8
OG
OG
Sec 7
YE
YE
Sec 6
YE
YE
Sec 5
BN
BN
Sec 4
BU
BU
Sec 3
GN
GN
5
4
3
2
1
1
U648
Drives
3 2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
X66
Electronic Component Left Side #817013
to U693/X101 Z-Axis
X39
180VA
X44
X45
X46
X49
X51
X59
60VA
60VA
U685
100VA
Phase Shift Cap.
A / Y - Axis
30VA
30VA
30VA
240VA
PFC Enable
Fan
FD
Rot. Anode Stator
X42 Z - Axis
X60
X61
1 300VA
X10
FD 24V
Power Supply
20V
U597 Pump
0V
21V
0V
4
CCD
3
2
Drives 26V
0V
15V
0V
15V
I.I. + TFT
0V
12V
0V
24V
Lift-Ctrl.
0V
36V
FG9938
0V
230V
RD RD RD
Sec 2
0V 45V 55V 160V
RD
Sec 1
X35
Emergency Stops
U701
X30 U597
34pin ribbon
X21
TFT
NOTAUS
X31 NOTAUS
2
X30
2
X9c
2
Option I.I.: 2 x 12Vdc
1
1
2
(Vario Compatibility)
20Vac
30Vdc
25
X80
X79
C3 30μF
A- / Y-Axes X23 U685
2
2
2
2
3x2
to U531
2
230Vac
+ -
to U531
2
230Vac
Module 5 Module 4
X4
to page 2 U597
X11
X2
X1
page 2
Module 1 Pre Pwr Supply
TFT = Vision Center
page 4
both to U685/X1
page 4 to U693/X100
GL2 KBPC35-08
to U580
to U531
230Vac
to FG9938
2
from Lift-Ctrl.
Option FD: RPS-75-24 page 6
230Vac
2
4
Module 5
AWG14 gn/yl
Central Ground PE
U562 X2
30V/150VA
230Vac
X48 Z - Axis only
X64 X62
X57
X55
X56
X58
3 4
X7 2
X5
X11
X50
X54
X53
X52
X78
X77
X29
X28
X27
X26
X25
X24
3
TFT Module 6 via U592
TFT Module 6 Emergency Stop
U531 X6
CAN
U531 X6
Kinematics Mod. U685 X11
U531 X6
X63 Option FD: 1 x 12Vdc
X18
X29
X9d
RJ45 CAT5
4
CAN
CAN
X9a X9b CAN
CAN
Emergency Loop thru U685
to U685/X26
X11a X11b CAN
Top Cover interface cable
3
NOTAUS
Emergency Stop
Main Interface
all Lift Buttons and Limit Switches
X33
4
HaFu 5_6
#11125
Prim 2
BK
Prim 1
BK
HaFu 3_4
X4
HaFu 7_8
U648
12Vac
Temperature Switch
X6 A
X76
1234
1234
X23
Module 1
K B D F H L
N C E G I M
4
X3
HaFu 1_2
Module 2
Central Ground PE
Danger Switch
Lower Limit Switch
Upper Limit Switch
XP0X34 NOTAUS
Down X96 Button_2
Down X94 Button_1
X84 Button
J3
X33
from Sec 6: 21Vdc
X22 X31 NOTAUS
X4
X3
X2
1 OFF 2 ON 3 GND
2 3 4 5
J1
X14 X17 Touch Ser.
ON/OFF 1 GND Buttons
gn
vi
Bridge
Bridge
J2
OPTION
Wireless Footswitch Receiver Board
Unused NOTAUS (Emergency) onnectors have to be bridged!
Central Ground PE
31cm I.I. only
Numbers indicate black switches
2
20AT 20AT
100-120V~
F1B
15AT 15AT
F1A
200-240V~
F1B
F1A
gr
CAN L CAN Radiation CAN GND
gn wh
pi yl br
CAN H CAN Fault CAN Sense CAN Shielding
coax 75W
coax 75W
Gigalink+
Gigalink-
3B
2B
1B
4B
coax 75W
AWG14
coax 75W
RS232 Rx1
RS232 GND
RS232 Tx1
Protective Earth
Option I.I. only: Video from CCD Sound
1A 2A 7A
a
XP0
Top Cover interface cable
RJ45 CAT5
2
U648
AWG22
AWG22
AWG22
01.04.2014 R. Frank
PE
Released
Name
AWG22
br
wh yl
br
wh yl
br
wh yl
br
wh yl
31.03.2014 J. Matschnigg
Date
1 2 3 4
1 2 3 4
1 2
1
3 5
2 4
1 2
1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
Drawn
to U701 / X96
to U701 / X94
to U701 / X84
to U701 / X8
to U648 / X30
U648
HaFu 5_6 to U648 / X5
U648
HaFu 3_4 to U648 / X4
U648
HaFu 7_8 to U648 / X6
HaFu 1_2 to U648 / X3
4 x coax 75W
5
female
PE
rd
br
rd gn
br yl
bl
wh
bk
rd
bl
wh gn
bl
yl
br
gr
gn
wh yl
br
wh yl
br
wh yl
Signature
TFT-Arm Cable
Pin
gn
5
3 4
1 2
9
7
22
gn/yl
X1 14
X2 13
LED Swi
X1 14
X2 13
LED Swi
14
13
Swi
X1 14
LED Swi X2 13
X1 14
X2 13
LED Swi
21
4 2 5 1 3 8 6 7 9
6
4 2 5 1 3 8
4 2 5 1 3 8 6 7 9
Hand Switch left side
Swi
13
UP
Module 1: Power Supply Module 2: Main Interface
WIR_MS_VisionR_VisionRFD_Motorized_V1.04
Filename
Scale
N/A
Ziehm Module Size
A2
Part No/Drawing No
Page
1 of 9
000
N/A
Print Date: 25.01.2012
LED-Inset
14
Chassis Ground PE
Down_2
Down_1
UP
OFF
ON
Emergency STOP (N.C. !!)
gn/yl PE
4 x Foot Switch
gn/yl PE
Hand Switch right side
gn/yl PE
J.Matschnigg
R. Frank
R. Frank
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
1 2 3 4
Shield
Pin
FM36W4P #21956 FM36W4S #21957
yl
1 2 3 4
Shield
Pin
31.03.2014
R. Frank
R. Frank
Drawn by
C-Arm Swivel Cable
Wireless Footswitch and 3rd Laser added; Wiener Module added;
29.07.2013
NOTAUS on TFT needs new wiring, U648 mandatory, new PFC wiring
V1.03 V1.04
02.07.2013
NOTAUS on TFT needs new wiring, U648 mandatory
V1.02
30.07.2012
Date
31.10.2012
6
V1.01
Initial Version
V1.00 new wiring because of U701 [U579], U693
Description
Revision
Top Cover Wiring
D-Sub Connection FM36W4
A4
25
24
20 21 22 23
9 10
15
14 13
12 11
26 27
8
18 19
8
16 17
6
4 5
3
1 2
XN1
GL-
GL+
Option I.I. only: Video to CCD J4/X4
male
4-10 U597
Fig. 4-8 33Vdc
4.3.1
Top Cover interface cable
1
4 Power Supply Mobile Stand
Wiring U701
Wiring U701
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
P0 Cable FD
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 4-9
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
C-Arm Swivel Cable
X7
from U579/U701
X5
30Vdc
20Vac
2
2
25
Module 1 U579/U701 - X11
Module 1 U579/U701 - X54
Module 1 U579/U701 - X53
Module 1 U579/U701 - X52
Module 2 U515/U648 - X9b
Module 2 U515/U648 - X9c
Module 2 U515/U648 - X9d
Module 1 U579/U701 - X78
Module 1 U579/U701 - X77
Module 1 Pre Pwr Supply
1 2 3 4
2
1
X4
X11
2
2
2
U597
U580 Filter
L X4 X5 X6
X2
X5
X1
X6
4
2
6
3
bl
~
~
br
+
GL2
Pump Type Speck
Pump Type I-Drive
bk
-
Fan Liquid DC cooler
M
M
Flow Monitor
N X7 N X8 N X9
L L
Module 1
X3 PE
X2 N
X1 L
Fan and Pump Control
RJ45 CAT5
RJ45 CAT5
RJ45 CAT5
2
wh
-
rd
rd
rd rd
wh
+
L
wh
GL3
L
X2 N
X1
X2 N
X1
~
~
X9
X9
X8
U581 PFC
X7
4
X8
U581 PFC
X7
+ + -
+ + bk
X5 X6
X3 rd X4
X5 X6
X3 X4
3
Service Plug
2
2
Fuse F1
35Vac
UAC
-
6
X4
X4
6
X4
X1 X3
X2X2-
U653
U670
U650 20kW option only
Electronic Component ROW Right Side #817005 Electronic Component USA Right Side #817006
X1+
+
X6
-
+ DC out
X6
-
Slave 1 DC out FG2025/U650
X3
10
X3
X6
GND
24Vdc
+ DC out
U531/U641
FG2025 Slave 2
X3
10
X4
U531 X3
6
X4 X4
FG2025 Master
X3
10
X3
U531
FG9938 24V=
6.3AT
Capacitor Rack
+ DC in
X5
-
+ DC in
X5
-
+ DC in
X5
UAC
4
GL1
24V DC
+
Name
01.04.2014 R. Frank
GND
Released
Date
C2
0V_Gen.
31.03.2014 J. Matschnigg
+
250V_Gen.
Drawn
C1
5
Signature
C1
30000μF
2500μF
30000μF
C2
30000μF
not assembled
30000μF
Gl1
Module 1: PrePower Supplies & CAPs
WIR_MS_VisionR_VisionRFD_Motorized_V1.04
Filename
Scale
N/A
Ziehm Module Size
A2
Part No/Drawing No
Page
2 of 9
000
N/A
Print Date: 25.01.2012
GL1, GL2, GL3 KBPC35-08
not assembled
not assembled
assembled
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
25kW with boostcaps
20kW with boostcaps
7.5kW with boostcaps
Assembly options C1, C2 and GL1
C-Arm Swivel Cable
6
4.3.2
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
4 Power Supply Mobile Stand
Wiring PPS with PFC Type U581
Wiring PPS with PFC Type U581
4-11
4-12
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 4-10
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
X7
from U579/U701
X5
20Vac
30Vdc
2
2
25
Module 1 U579/U701 - X11
Module 1 U579/U701 - X54
Module 1 U579/U701 - X53
Module 1 U579/U701 - X52
Module 2 U515/U648 - X9b
Module 2 U515/U648 - X9c
Module 2 U515/U648 - X9d
Module 1 U579/U701 - X78
Module 1 U579/U701 - X77
Module 1 Pre Pwr Supply
C-Arm Swivel Cable
1 2 3 4
2
1
X4
X11
2
2
2
U597
U580 Filter
X2
X5
X1
X6
4
2
6
3
br
bl
AWG14
X5 N
ACin
X6 L
Pump Type Speck
Pump Type I-Drive
Fan Liquid DC cooler
M
M
Flow Monitor
N X9 N X8 N X7
X5 X4
L X6 L L
Module 1
X3 PE
X2 N
X1 L
Fan and Pump Control
RJ45 CAT5
RJ45 CAT5
RJ45 CAT5
2
W-IE-NE-R MNPFC16
3
bk
bk
rd
rd
2
Service Plug
MINUS
PLUS
2
AWG14
AWG14
Fuse F1
35Vac
UAC
-
6
X4
X4
6
X4
X1+
+
X6
-
+ DC out
X6
-
X1 X3
X2X2-
U653
U670
U650 20kW option only
Slave 1 DC out FG2025/U650
X3
10
X3
X6
GND
24Vdc
+ DC out
U531/U641
FG2025 Slave 2
X3
10
X4
U531 X3
6
X4 X4
FG2025 Master
X3
10
X3
U531
FG9938 24V=
6.3AT
Capacitor Rack
+ DC in
X5
-
+ DC in
X5
-
+ DC in
X5
UAC
4
24V DC
+
Name
01.04.2014 R. Frank
GND
Released
Date
C2
0V_Gen.
31.03.2014 J. Matschnigg
+
250V_Gen.
Drawn
C1
5
Signature
C1
30000μF
2500μF
30000μF
C2
30000μF
not assembled
30000μF
Gl1
Ziehm Module Size
A2
Part No/Drawing No
Module 1: Power Supply Scale WIENER-Module N/A
WIR_MS_VisionR_VisionRFD_Motorized_V1.04
Filename
Page
3 of 9
000
N/A
Print Date: 25.01.2012
GL1, GL2, GL3 KBPC35-08
not assembled
not assembled
not assembled
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
25kW with boostcaps
20kW with boostcaps
7.5kW with boostcaps
Assembly options C1, C2 and GL1
C-Arm Swivel Cable
6
4.3.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
4 Power Supply Mobile Stand
Wiring PPS with PFC Type Wiener
Wiring PPS with PFC Type Wiener
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-11
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
X42
SEC6
15Vac / 30VA
SEC7
26Vac / 100VA
SEC8
21Vac / 60VA
X42
X57
X55
X51/2
X51/1
X46/2
X46/1
X45/2
X45/1
F19: 10AT
24Vac / 240VA X56 SEC3
F9: 2AT
F10: 2.5AT
F11: 2.5AT
X58
GND
+34V
GND
+29V
+33V
IC11 12Vdc [CCD]
[U579]
U701
(X62)
(X64)
X63/3+ X63/4-
}
X23
X41
}
X105
-
Motor Power-Stage
+
X104
X1
2
Various Regulators
Kinematics Module
GND
X100
+33V
Z-Axis
DC-Motor
3
U685
GND
Signals
U693
200W
GND
+12V +5V +3V3 +2V5
Control Signals
Controller
2
4x2
X13
X103
X5
X4
X3
X6
X4
X2
X4
4x2
Control Signals
4
X10
X12 X11 X15
GND
U698
34Vdc
Control Signals
34Vdc
Control Signals
Control Signals
+29V
Name
15.11.2012 R. Frank 16.11.2012 A. Huck
Date
12Vdc
12Vdc
Released
9
X4
X4
X4
20W
20W
Drawn
2
4x2
2
4x2
4x2
Brake 2
Brake 1
5
X203
Signature
Fan
20W
50W
6
Navi-Present Switch
Grid-Present Switch
Clutch
DC-Motor
Clutch
DC-Motor
Clutch
DC-Motor
@X46: 24V -> 26V
V1.01
20W
Initial Version
V1.00 15.11.2012
07.08.2012
Date
R. Frank
R. Frank
Drawn by
Power Overview R/RFDmot
BLK_MS_Power_Overview_Motorized_V1.01.cdr
Filename
Scale
N/A
Ziehm Module Size
A2
Part No/Drawing No
Page
1 of 1
001
N/A
Block Diagram Powerdistribution in Motorizied MS
Description
X13
X203
X13
X203
CollisionController
Y-Axis U686
A-Axis U686
C-Axis U686 X13
Description
Revision
U701 and motorisation
C
B
A
2
4.4.1
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Block Diagrams
All rights reserved. Subject to change without prior notice.
4.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
4 Power Supply Mobile Stand
Block diagram of U701 & motorization
4-13
Transformer #11125
4-14 310 V DC
PPS Slave 2
U531+ FG2025
282Vdc Service Connector
20AF
120 x 350F
Capacitor Rack
U670 + U653
CAN
PPS Slave 1
U531+ FG2025 (7,5kW) /U650 (20/25kW)
PPS Master
U531+ FG2025
regulated dc voltage approx. 75V - 216V 2 x 30mF (7,5 / 25 kW) 1 x 2,5mF (20 kW)
Buffer Capacitor
27.01.2015
Generator
Block diagram of pre-power supply & supplementary power supply PFC
U581/ W-IE-NE-R
Fig. 4-12
PFC Filter EMI
U580
Supplementary Power Supply
F18, X11 approx. 230Vac
U579 U701
U648 / U515
4.4.2
Main Interface
4 Power Supply Mobile Stand
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.5
Pre-Power Supply
The pre-power supply supplies the power for the final stage which is generating the high voltage to the tube in the generator. It is controlled by CAN messages. The pre-power supply gets a power factor corrected DC voltage as input and produces a stabilized DC output. The voltage is selectable by CAN messages in a range from 40 V to 250 VDC. The output current is limited to a fixed value and it is adjusted in the factory. The pre-power supply is based on the step-down converter principle and comprises two printed circuit boards. There are 3 PPS units in the Ziehm Vision R in order to provide the required output power and control the boostcaps.
4.5.1
FG 2025
The FG 2025 holds the power stage with the power semiconductors and heat sink. It holds a neon lamp as safety precaution for service personnel. It indicates dangerous voltages present.
4.5.2
U650
The U650 holds the power stage with the power semiconductors and heat sink. It holds a neon lamp as safety precaution for service personnel. It indicates dangerous voltages present. The U650 is capable of supplying up to 130A. It is used as Slave 1 in 20kW Systems.
4.5.3
U531
The U531 board: − holds the pulse width modulator controller, − holds the closed-loop control circuits which compare the reference values for current and voltage with their respective actual values, − holds the microprocessor which handles the communication to the CAN bus, − holds all the power supplies necessary to operate the control electronics. The complete interface to the CAN bus and the interface to the PWM controller must be isolated with optocouplers good for 8 mm clearance / creepage. A hardware enable signal directly operated from the FAULT signal contained on the CAN bus must shut down the PWM controller. The high impedance resistors for the actual value of the voltage regulation provide the necessary second safety barrier for the required 12 mm in a 400 V section.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-15
4-16
Fig. 4-13
230V ~ IN
H L
CAN
Stoerung Fault
Trafo
Opto
Opto
+9V
Opto
ADC
DAC
-
enable
FG2025-001
Block diagram PrePower Supply
Regulators
+5V
HC08
from PFC or Boostcaps
+
All rights reserved. Subject to change without prior notice.
Frank Sörgel
Changed:
M. Ernemann
Release:
U
I
Trafo
+12V Regulator
Drawn:
actual value regulator
reference
Opto
PWM Controller
U531
220K
220K
-
to U561 Generator or to Boostcaps
+
R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Unit: 03. Aug. 2001 Drawing No.: 22.Jan.2003 File Name : M01_prepwrsupply_R_1d_s.cdr ZIEHM Vision FST / MS 27.May.2008 Page :
Shunt
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
4.5.4
Opto
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
Block Diagram U531 and FG 2025
Block diagram of pre-power supply
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.5.5
U531: Location of Connectors, LEDs and Switches
D50 Watchdog D37 Overtemperature in power supply
S1 module number
D45 +9 V S2 configuration D44 +5 V Factory setting
X3 Feedback from power stage
D10 & D12 Startup D7 Error
X6 CAN bus
J2 Enable X4 Control to power stage
Factory setting
X5 mains input
Fig. 4-14
U531 location of connectors, LEDs and switches
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-17
4 Power Supply Mobile Stand
4.5.6
U531: Connectors
X3: Feedback from Power Stage Type: 10 pin cable connector Pin
Function
Pin 1
space for safety
Pin 2
space for safety
Pin 3
actual value current
Pin 4
temperature sensor
Pin 5
ground
Pin 6
+5 V for temperature sensor
Pin 7
ground
Pin 8
space for safety
Pin 9
space for safety
Pin 10
actual value voltage
X4: Control Signals to Power Stage Type: 6 pin cable connector Pin
Function
Pin 1
PWM signal
Pin 2
feedback current MOSFET
Pin 3
+12 V
Pin 4
ground
Pin 5
overtemp. shutoff at 85° C
Pin 6
ground
X5: Mains Input for Control Electronics Type: 3 pin cable connector Pin
Function
Pin 1
230 VAC input
Pin 2 Pin 3
4-18
230 VAC input
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
X6: CAN bus connector Type: RJ-45 Pin
Function
Pin 1
CAN ground
Pin 2
CAN +5 V
Pin 3
CAN_L
Pin 4
CAN fault
Pin 5
CAN X-ray enable
Pin 6
CAN_H
Pin 7
n. c.
Pin 8
n. c.
Housing
earth
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-19
4 Power Supply Mobile Stand
4.5.7
U531: LED Indicators
v
LED(s)
Status
Meaning
LED D10
flashing
Startup phase 1
LED D12
OFF
LED D10
OFF
LED D12
flashing
LED D10 and LED D12
flashing synchronously
Waiting for system to run
LED D10 and LED D12
flashing asynchronously
System is running
LED D7 (red)
ON
One or more runtime error/s are set
LED D7 (red)
OFF
No runtime error is set
LED D50 (red)
ON
Hardware reset or watchdog is active
LED D37 (red)
ON
Overtemperature in pre-power supply
LED D44 (green)
ON
+5 V ok
LED D45 (green)
ON
+9 V ok
LED D46 (green)
ON
+12 V ok
4.5.8
Startup phase 2
U531: DIP Switches
DIP switch S1 (module number)
Master (10)
Slave 1 (137)
Slave 2 (138)
Bit 0 (switch 1): CAN bus address =
OFF
ON
OFF
Bit 1 (switch 2): CAN bus address =
ON
OFF
ON
Bit 2 (switch 3): CAN bus address =
OFF
OFF
OFF
Bit 3 (switch 4): CAN bus address =
ON
ON
ON
Bit 4 (switch 5): CAN bus address =
OFF
OFF
OFF
Bit 5 (switch 6): CAN bus address =
OFF
OFF
OFF
Bit 6 (switch 7): CAN bus address =
OFF
OFF
OFF
Bit 7 (switch 8): CAN bus address =
OFF
ON
ON
4-20
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
DIP switch S2 (configuration) Bit 0 (switch 1)
standalone for production requirements ON == standalone active
Bit 1 (switch 2)
reserved
Bit 2 (switch 3)
reserved
Bit 3 (switch 4)
reserved
Bit 4 (switch 5)
reserved
Bit 5 (switch 6)
reserved
Bit 6 (switch 7)
reserved
Bit 7 (switch 8)
reserved
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-21
4 Power Supply Mobile Stand
4.5.9
FG 2025: Location of Connectors and Indicators X4 control from U531
X3 feedback to U531
DC mains input
supply voltage to generator or to Boostcaps
GL1 Indicator for high voltage at the mains input
Fig. 4-15
FG 2025 location of connectors and indicators WARNING Do not perform any service work on the unit as long as GL1 is on!
4-22
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.5.10
U650: Location of Connectors and Indicators X6 control from U531
H1 Indicator for high voltage at the DC input
Fig. 4-16
X5 feedback to U531
-
+ supply voltage to generator + -
+ DC input
-
+
U650 location of connectors and indicators WARNING Do not perform any service work on the unit as long as H1 is on!
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-23
4 Power Supply Mobile Stand
4.5.11
Pre-power Supply Errors
Hardware is checked by software. Errors are indicated on the Vision Center. − Startup errors: Hardware checks by software (Startup) Check reference voltage DAC (MAX504)
E1302
Check data transfer to DAC (SPI interface between HC08 and MAX504)
E1300
Check output voltage (nominal value / "VOUT") from the DAC (MAX504)
E1303
Check temperature
E1301
EEPROM checksum error
E1304
− Runtime errors: Hardware checks by software (Runtime) SPI Interface between HC08 and MAX504: Data transfer to DAC is checked every time the nominal value changes
E1350
Temperature: The temperature is checked permanently in the runtime phase.
E1351
CAN fault: The "CAN Fault" line is checked permanently in the runtime phase.
E1355
4-24
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.5.12
Replacing the Pre-power Supply
The potentiometer P2 on the U531 / 641 (current limiting) has to be adjusted. This has to be done according to Work Instruction 19_2149 – Exchange Power-Supply-Rack / PFC assembly and U579. If one of the boards U531, FG 2025, U641 or U650 is faulty, both boards making up the pre power supply must be replaced. Use heat-conductive paste for mounting the FG2025 / U650 board. The boards are shipped as a matched set. The potentiometer P2 of master and slave 2 is adjusted for sufficient current intake. Slave 1 must not be readjusted. To order a replacement, details regarding the pre-power supply function (master, slave, slave 1, slave 1 130A) are necessary. Pre-Power Supply
Sparepart
Replaces
Master
145636
145635 / 145636
Slave 2
145634
145633 / 145634
Slave 1
145698
145698
Slave 1 130A
145632
145632
Table 4-1
Part numbers of the pre-power supplies
NOTE Adjustment according to WI 19_2149 has to be performed after installation!
4.5.13
Pre-power Supply U531e Board Layout
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-25
D
C
C7
C2
Q1
B
X2
K
D52
R5
R9
R128 R6
C3
1
MP17
RESET
Reset
P1
OVERTEMP
K
C17
IC26
IC16 R26
R142
MP3
2
MP1
1
MP5
R3
1
MP23
GND
MP2
J1
3
IC4 C60
R141
MP4
1 3
D7
R101
K
C58
R130 R129
D41
+5V
+
D65
EA-U
P4
T4 +
MP8
curr_dac
MP12
P5
C57
EA-I2
MP7
MP11 D44
+9V
D45
C9
X1
J5 MP19
2
IC28
IC27
U_TEMP
K
D10 D12
K
K
R92
R56
T7
R35
C25
C26
R87 R88 R86
IC9
IC8
IC12
R17
X6
R20
C49
U531e
Name
Released 30.09.2013 Schwarzbauer
Signatur
Top Silkscreen
1
L1
C19
R19
C53
+
19.09.2013 Muschler
Date
IC20
C63
IC18
IC17
out
MP10
J2
T3
D60
R118
R116
R115
C75
C78
C64
R83
T2
D36
IC25
C14
X4
D47 D35 D48
GND1
MP14 +12V
MP21
C66
~ -
GL2
C65
+ ~
IC13
+5V1_REF
C13
GL1
C10
Pre Power Supply U531e-a-a.pcb
6
IC23
D1
4
U531e
Filename
Description
1
IC14
+
IC24
C48
K
Drawn:
GND
R22
R55
K
C41
GND
MP18
X7
K
K
R4
C42
U_MAINS
IC1
MP6 K
1
K
1 2 3 4 5 6 7 8
D62
D2
D3
D51
K
1 2 3 4 5 6 7 8
K
X3
K
IC15
D66 R131 R124
D61
MP13
S2
C56
S1
10
3
KK2
D34
2
K
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
IC19
C39
1
D49
R96
K
+
Sim U
1
R135
IC21 IC22 IC7
IC2
D50
+
KK1
A
1
R21
K
R132
IC11 C24
D63
MP20
IC6 R18
IC5
U_CAPS
IC3 U_DAC1
C20
IC10
D64
+5V_REF2
K
U_ACTUAL D37
+
R84 C77 R73
TR1
K
R75
C50
17
+2V04B_REF I_DAC2
K
Sim I
C74
K
MP15
+ K
D46
49 +
K
+
+
1
TR2
+ +
P3
+ +
All rights reserved. Subject to change without prior notice.
X5
1:1
Scale
001
Ziehm Module Page
N/A
531e-48631a-a
for FG2025
A4
Size
Part No/Drawing No
Variant Description
5
Weitergabe sowie Vervielfaeltigung dieser Unterlage , Verwertung und Mitteilung ihres Inhalts nicht gesta ttet. Zuwiderhandlungen verpflichten zu Schadenersatz.
1
33
K
+ 9
+ 1
+ 7
~ 5
+ ~
+
Fig. 4-17 9
+ pulse current
4.5.13.1
1
7
4-26 5
Transmission as well as reproduction of this docume nt, exploitation or disclosure of its contents is not p ermitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U531e Board Layout Page 1
U531e board layout page 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
R76 R82 C35
K
D43
C36
R68
R127 R69
R93
R77
R71
T8
R72
R70
C51
R25
Name
19.09.2013 Muschler
Date
Bottom Silkscreen
C37
R117
R74
R36
C54
R39
C18
Released 30.09.2013 Schwarzbauer
Drawn:
R79
R119 C76
R80
C73 R78
K
R103
C38
R81
R41
D33 C33
R67
R40
R114 R43 R42
R44
R45
C22
Signatur
T1
C21 R38
R99
C44 R98 C45 R97
C40
D38
R85
D27 D19
R47
R23
K
R110
D26 D18
D25 D17 K
R57
C27
R121
D22 D14
D23 D15 K
D57
R145
R144 D42
C80
R59 R58
C4
U531e-a-a.pcb
U531e
Filename
D21 D13
R65 D56
4
R94
R15
Pre Power Supply
C29 C23 R63 C59
D29
R54
Description
K
D
C
R66
R90
3
R46 R24
B
D32
R126
T6 R125
R89
D30 R37
2
C31
R48 R49 R146
K K
K K
R107
K K
D40 D39 R122
R91 C30
R111 D28 D20
D31
K
D58
K
R108
D59
R109
C47 R60 C62
D24 D16 R64
R100
R1
R112 R113
R7
Scale
1:1
001
Ziehm Module
A4
Page
N/A
531e-48631a-a
for FG2025
Size
Part No/Drawing No
Variant Description
5
Weitergabe sowie Vervielfaeltigung dieser Unterlage , Verwertung und Mitteilung ihres Inhalts nicht gesta ttet. Zuwiderhandlungen verpflichten zu Schadenersatz.
C67
C55
K K
R104 R140
R16 R2 C6
K K
R105 R13 C28
K
R106 R133 R134 R61 R62
D55 R123 C61
C46 R34
A
1
C72 R137
C11 R95 R10
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
R143 C15
C52 R14
C34 C79 R12
C12
All rights reserved. Subject to change without prior notice.
+ C32
K
R102
C5 R27
K
C43
C16 R11
K
R139
K
C8
C1 C69 R8
K K
C70
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 K
R136
Fig. 4-18 K K
R138
4.5.13.2
C68
Transmission as well as reproduction of this docume nt, exploitation or disclosure ofi ts contents is not p ermitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U531e Board Layout Page 2
U531e board layout page 2
4-27
C71
4 Power Supply Mobile Stand
4.5.14
Pre-power Supply U531e Schematics
Please turn over page to continue.
4-28
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
SL1-10G
X2
X7R
C68 100n
GND 1 2 3 4 5 6 7 8 9 10
8
R3 301R
R2 301R
10
9
GND
R96 10K
IC3-C
74HC126
GND
+5V
R5 10K
C8
S1
S2
Dil Switch
1 2 3 4 5 6 7 8
Dil Switch
74HC126
Options
D21 D22 D23 D24 D25 D26 D27 D28
13
12
10K
R142
22K1
R95
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
+5V
1PS79SB31
D49
100n
GND
MAX705ESA
WDI
PFI
VCC
IC2
X7R
C12
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1 6
4
2
R128 10K
+5V
R8 10K
D13 D14 D15 D16 D17 D18 D19 D20
IC3-D 11
R6 10K
CAN Address
10K
R141
22K1
R94
100n
X7R
GND
+5V
R113 10K
O_WDI
R112 10K
GND
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
1513 119 7 5 3
1
5 8
7
3 D51
GND
1PS79SB31
D52
1PS79SB31
+5V
R9 10K
+5V
74HC126
IC3-A
R104 R105 R106 R107 R108 R109 R110 R111
1
2
R10 10K
15K 15K 15K 15K 15K 15K 15K 15K
3
X7R
C15 100n
R4 1K
Reset D50 rd
GND
GND
R11 10K
/Reset
RESET
MP17
Name
17.09.2013 Muschler
Date
22p
C0G
2 3
Print date: 20.09.2013
22p
C0G
C3
16MHz
Signatur
4
1
C2
R144 R145
R13
C69 22n
GND
U531e-a-a.scm
U531e
Filename
57
56
54 55
45
44
21
22
48 49
23 24 25
4 5 6 7 8 11 12
13 14 15 16 17 18 19 20
Pre Power Supply
CGMXFC
VSSA
VREFH VDDA
Description
GND
MC68HC908AZ60A
OSC2
OSC1
CANTx
CANRx
AVSS/VREFL
VDDAREF
VSS
VDD
PTH0/KBD3 PTH1/KBD4
PTG0/KBD0 PTG1/KBD1 PTG2/KBD2
PTF0/TACH2 PTF1/TACH3 PTF2/TACH4 PTF3/TACH5 PTF4TBCH0 PTF5/TBCH1 PTF6
PTE5/MISO PTE6/MOSI PTE7/SPSCK
PTE0/TxD PTE1/RxD PTE2/TACH0 PTE3/TACH1
PTD0/ATD8 PTD1/ATD9 PTD2/ATD10 PTD3/ATD11 PTD4/ATD12/TBCLK PTD5/ATD13 PTD6/ATD14/TACLK PTD7
PTC0 PTC1 PTC2/MCLK PTC3 PTC4 PTC5
PTB0/ATD0 PTB1/ATD1 PTB2/ATD2 PTB3/ATD3 PTB4/ATD4 PTB5/ATD5 PTB6/ATD6 PTB7/ATD7
PTA0 PTA1 PTA2 PTA3 PTA4 PTA5 PTA6 PTA7
IC1
5
+5V
1K 1K
1K
D12
D10
GND
C16 100n
C4 10n
74HC126
VCC
IC3-E
N/A
Scale
GND
7
C67 1n
A3
1
Page
of 6
01_MicroProcessor Size
C7
531e-48631a-a
for FG2025 Ziehm Module
+5V
X1
R7 475R
GND
GND
C46 100n
+5V
Part No/Drawing No
001
C9
gn
gn
rd
+5V
1 2 3 4
SL1/25-4G
100μ/10V
Variant Description
C5 1n
14
C6 1n
GND
C1 100n
C11 100n
CANSTÖR_OUT
O_WDI
SPI_CS_DAC1 SPI_CS_DAC2
Dyn_Curr_Lim2
SPI_MISO SPI_MOSI SPI_CLK
D7
6
+
Released 30.09.2013 Schwarzbauer
Drawn
R1 1M1
Q1
58
59
10
9
CAN_Rx CAN_Tx
3
2
42 43 46 47 50 51 52 53
60 61 62 63 1 64
34 35 36 37 38 39 40 41
26 27 28 29 30 31 32 33
/Reset
U_TEMP U_CAPS U_ACTUAL U_MAINS +2V048_REF U_DAC1 I_DAC2
CANSTÖR_IN
4
X7R
3
X7R
2
X7R
A
16141210 8 6 4 2
16141210 8 6 4 2
1 2 3 4 5 6 7 8
1513 119 7 5 3
+
X7R
X7R X7R
1
X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
Fig. 4-19 X7R
4.5.14.1 100μ/10V
+5V
4 Power Supply Mobile Stand
U531e schematics page 1
U531e schematics page 1
4-29
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
4-30
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Fig. 4-20
E
D
C
B
X6
Shield2
Shield1
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
RJ45
9 10
1 2 3 4 5 6 7 8
1
4
2
3
11μH
L1
6
7
2
TxD RxD
VCC
IC5
100n
R39
8 5
1 4
3
100μ/25V
Rs Vref
+
PCA82C250
CANL
CANH
GND
X7R
C18
C56
2
33K2
X7R
C19 100n
+9V
R38 47K0
CANGND
CAN+5V
T1 BC848C
R18 1K
CANGND
R43 5K1
R114 1K
R41 10K
GND
C21 10n
R19 10K
3
CAN+5V
GND
IC24 TL431CPK
R42 680R
R40 1K2
CAN+5V
CAN+5V
3
5 7
8 6
NC +
IC20
NC
-
1
Name
12mm
17.09.2013 Muschler
Date
4 CNY65A
3
4
3
4
3
1
IC23
CNY65A
IC10
CNY65A
IC9
2
2
1
2
CNY65A
1
2
3 4
1 2
3
IC8
NC
-
+
NC
>8mm
5 7
8 6
270R
R23
392R
R22
+5V
ENABLE
Print date: 20.09.2013
Signatur
GND1
GND
R37 2K21
+5V
+5V
+5V
HCNW2611
IC6
4
HCNW2611
3 4
1 2
Released 30.09.2013 Schwarzbauer
Drawn
270R
R25
270R
R24
CANGND
392R
R17
4
IC3-B 74HC126
6
R21 1K
GND
1
3
U531e-a-a.scm
2
R34
R143 10K
+5V
C20 100n
GND
T7 BSS138
4
5
R20 10K X7R
Pre Power Supply
U531e
Filename
Description
UC3823 world
μP world
CANSTÖR_IN
5
GND
+5V
001
Ziehm Module
N/A
531e-48631a-a
A3
Size
2
Page
of 6
02_CAN_Interface
Part No/Drawing No
Scale
CANSTÖR_OUT
CAN_Tx
CAN_Rx
for FG2025
Variant Description
R35 22K1
10K
6
4.5.14.2
2
A
1
4 Power Supply Mobile Stand
U531e schematics page 2
U531e schematics page 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 1
X7R
CANGND
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Fig. 4-21
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
MX 87832-1620
X7
I_DAC2
IC21-A
1
D57 BAT46
D56 BAT46
GND
+9V
LM358M
+
-
Test connector Only for Ziehm!
C23 10n
3
2
curr_dac
GND
+9V
+2V048_REF +5V_REF2 +5V
U_MAINS U_ACTUAL U_CAPS U_TEMP /Reset EA-U EA-I2 I_DAC2 U_DAC1
R65 180R
R64 3K01
P4 2K
R121 180R
R122 4K75
2
SHUNT
10K
R123
47n
X7R
C59
R146 4K75
+5V_REF2
2
+9V
3
IC22-A
LM358M
+
-
47K0
R124
8
8
8
8
10n
X7R
X7R
X7R
100n
GND
LM358M
VCC
IC22-C
C29
100n
GND
LM358M
VCC
IC11-C
C30
GND
100n
GND
100n
475R
LM358M
VCC
IC15-C
EA-I2
R63
MP7
LM358M
VCC
IC21-C
X7R
C62
C40
1
C57
EA-I2
C0G
C58
10p
C0G
4
4
4
4
3
D55
GND
LL4148
475R
R54 5
6
Name
7
R62 4K75
5
GND
Print date: 20.09.2013
Signatur
LM358M
+
-
IC21-B
22R
2,2n
LM358M
+
-
IC22-B
R135 100K
R133 4K75
U531e-a-a.scm
1K
R134
+5V_REF2
GND
5
6
56K2
R61
X7R
C27
U_DAC1
+5V_REF2
SHUNT KTY
U_CAPS_INP
Pre Power Supply
GND
D59 BAT46
D58 BAT46
+9V
100K
R60
C28 100n
R59
U531e
Filename
Description
10K
X7R
GND
R131
R129 10K
R132 10K
GND
10K
R58
R130
6
GND
D31 BAT46
D30 BAT46
+9V
5
10K
100K
R57
LM358M
+
-
IC11-B
33K2
R55
17.09.2013 Muschler
Date
R56 100K
Released 30.09.2013 Schwarzbauer
Drawn
7
22n
C0G
C26
EA-U
+5V_REF2
AD_Caps
EA_OUT
LL4148
D29
EA-U MP8
4
C72
7
1μ
U_CAPS_INP
N/A
Scale
001
A3
Size
3
Page
of 6
03_Error_Amplifiers
531e-48631a-a
for FG2025 Part No/Drawing No Ziehm Module
281271-1
1 X3 2 3 4 5 6 7 8 9 10
AD_Uactual
GND
Variant Description
UFB
X7R
GND
6
4.5.14.3
C0G
A
1
4 Power Supply Mobile Stand
U531e schematics page 3
U531e schematics page 3
4-31
E
D
C
B
UC3823 world
μP world
ENABLE
GND
R66 3K3
4
2
12mm
CNY65A
3
1
IC13
D60
J2 SL1-2G
LL4148
D36
R74 5K6
R67 2K21
R84 2K7
GND1
T2 BC848C
R83 10R
R69 5K6
R68 68K
LL4148
C64 1μ/35V
R70 5K6
R71 5K6
T3 BC850C
NP0
C32
R73
NP0
C77
R115
R118 2K4
2,2n
10K
1,2n
10K
R72
C0G
C31
0R
R116
5K6
180p
GND1
10R
R80
SoftStart
Ramp
CT
RT
CLK
NONINV
INV
E/A OUT
C33 470n X7R
Dyn_Curr_Lim2
C76 220p
8
7
6
5
4
2
1
3
GND1
C0G
D32
C79 1μ/35V
16
IC14 UC3823ADW
GND1
10 9
ILim
VC
13
12
14
11
22K1
Name
C38 470n
0R
R12
R81 3K9
D48
2
X7R
Released 30.09.2013 Schwarzbauer
R75 4R7
T8 BSS138 1
R93 270R
+5V
3
X7R
PGND
D33 BAT46
5
C73
P3 2K
NP0
R126 10K
+5V1_REF
U531e-a-a.scm
U531e
Filename
Description
12mm
100R
D34 1N5350B
Pre Power Supply
4
2 CNY65A
3
2 T6 BSS138
1K
R78
10R
R77
GND1
R125 1K
X7R
R127
1
3
R76 3K3
pulse current
C34 470n
UC3823 world
1
IC25
μP world
Print date: 20.09.2013
Signatur
GND
R82 1K
BAT46
D47
17.09.2013 Muschler
Date
0R
R14
PGND
OUTB
OUTA
Drawn
R36
15
VCC
EA_OUT
R117 C78
5.1V Ref
+5V1_REF
GND
+5V1_REF
100n
GND
MP21
D35
470n C35
10μ/16V C74
+5V1_REF
4
6.8n/100V
3
1n
A
2
12K1 X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R119
4-32 1K
Fig. 4-22 NP0
47μ/16V X7R
6
N/A
Scale
001
Ziehm Module
A3
Size
4
Page
of 6
04_Switching_Regulator
531e-48631a-a
for FG2025 Part No/Drawing No
1 X4 2 3 4 5 6 501-0627ES
+12V
out MP10
Variant Description
R79 4R7
+
C36
+ +
220n C37
4.5.14.4
C75
1
4 Power Supply Mobile Stand
U531e schematics page 4
+
U531e schematics page 4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
4
74HC1G14GV
1
R139 10K
R138 10K
+5V
5
6
6
2
74AHC1G126DBV IC27-B 4 2
1
4
5 3
SPI_CS_DAC2
/Reset
4
6
SPI_CLK
R140 10K
2
74HC1G14GV
IC28-A
+5V
SPI_MOSI
22R
/Reset
SPI_MISO
3
GND
5
SPI_CS_DAC1
R27
4
2
IC26-A
74AHC1G126DBV IC16-B 4 2
GND
R86 2K21
22K1
R89
R88 47K0
SPI_CLK
22R
R26
R85 2K21
R87 2K7
2
+
SPI_MOSI
SPI_MISO
KTY
C41 2,2μ/25V
7
AGND DGND
AGND DGND
VSS
VDD
VOUT RFB
8 7
11
13
12 14
1
9 10
8 7
11
13
12 14
1
9 10
1K
R91
3
J5
J1 3 SL1-3G
SL1-3G
I_DAC2 MP19
2
1
default
DEFAULT!
GND
10R
R137
U_DAC1
10R
2-3: DAC to current ref.value 1-2: Current value from Poti
I_DAC2
GND
Sim I P5 10K
+5V_REF2
GND
Sim U P1 10K
+2V048_REF
U_TEMP
U_CAPS
U_ACTUAL
GND
Date
Name
17.09.2013 Muschler
3k 0.1%
R48
3K01
R47
IC11-A
LM358M
R49
D62
D61 1PS79SB31
+5V
Print date: 20.09.2013
D64
D63 1PS79SB31
U531e-a-a.scm
C70 10n
C47 10n
+5V
GND
100μ/10V
C25
2K21
R99
GND
GND
GND 74HC1G14GV
VCC
IC28-B
Ziehm Module
N/A
GND
531e-48631a-a
3
A3
Size
5
Page
of 6
05_DAC_Temperatur
Part No/Drawing No
for FG2025
Variant Description
Scale
3
3
74AHC1G126DBV
VCC
IC27-A
74HC1G14GV
VCC
IC26-B
001
3
AD_Temp
AD_Caps
AD_Uactual
74AHC1G126DBV
VCC
IC16-A
+5V_REF2
5
5
5
5
GND
2K21
D66 1PS79SB31
2K21
R98
6
R97
D65 1PS79SB31
+5V_REF2
MP20
GND
C80 10n
GND
Pre Power Supply
GND
1μ
C24
1PS79SB31
U531e
Filename
C45 10n
T4 BC848C
+9V
Description
1
1PS79SB31
4k32 0.1%
2
3
GND
C44 10n
U_TEMP MP5
Signatur
2-3: DAC to voltage ref.value 1-2: Voltage value from Poti
to uP
U_CAPS MP4
MP18 GND
U_ACTUAL MP3
Released 30.09.2013 Schwarzbauer
Drawn
DEFAULT!
J1:
MP23 +2V04B_REF
AD_Temp
OVERTEMP D37 rd
R92 100R
D40 LL4148
D39 LL4148
+5V_REF2
C60 33μ/16V
GND
GND
GND
MP2
U_DAC1 MP1
2
1
default
R136
1
C42 33μ/16V
GND
J5: (depending on SW-Version)
GND
C61 100n
+5V
0-4.096V
GND
C43 100n
+5V
0-4.096V
C17 33μ/16V
Source
D38 BZX84C5V1
LM358M
+
-
IC15-A
5
+
MAX504CSD
\CLR
\CS
SCLK
DIN
BIPOFF
REFIN REFOUT
DAC2
DOUT
IC7
VSS
VDD
VOUT RFB
MAX504CSD
\CLR
\CS
SCLK
DIN
BIPOFF
REFIN REFOUT
DAC1
DOUT
IC4
LM358M
+
-
IC15-B
3
2
X7R
R90 150K
3 2
4
X7R
3
X7R
Temperature Monitoring
X7R
2
X7R
1
X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
+
X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 +
Fig. 4-23 +
X7R
4.5.14.5
-
+5V_REF2
4 Power Supply Mobile Stand
U531e schematics page 5
+
U531e schematics page 5
4-33
E
D
C
B
1 2 3
MSTB2.5/3
X5
230Vac
1
5
1
5
7
7
12mm
9 KT2815
TR2
9 KT2812
TR1
F
F
C65
4
4
GND1
220nF/100V
C66
GND
220nF/100V
-
+
GL1 3
+
GL2 3
B80C1000G 2
~
~
1
B80C1000G 2
~
~
1
GND
C13 330μ/35V
C55 10n
GND1
+12V D46 gn
D43 BZX84C9V1
R103 270R
+12V
1
1 OUT
GND
2
IN
GND1
2
7812
GND
OUT
Heatsink
KL112/25c
IC19
3
U_MAINS
+9V
C49 100μ/25V
Name
GND1 MP15
C52 100n
MP14
GND
Print date: 20.09.2013
Signatur
+5V D44 gn
3
3
IC18
IN
GND
1
GND
OUT
LM1086CS-5.0
GND
U531e-a-a.scm
Pre Power Supply
TL431CPK
IC12
R46 475R
U531e
Filename
Description
GND
R45 3K9
R44 3K9
D41 BZX84C2V7
R101 150R
GND
C22 100n
5 +5V
+5V OK
uP WORLD
+9V D45 gn
D42 BZX84C5V1
R102 475R
+9V
+9V OK
C51 100n
MP11
17.09.2013 Muschler
Date
C50 100μ/25V
+12V
+
Released 30.09.2013 Schwarzbauer
Drawn
3
MC7809CT
GND
KK1
IN
IC17
Heatsink
KL112/25c
KK2
C39 10μ/35V GND
U_MAINS MP6
C48 330μ/35V
X7R
+12V OK
D3 1PS79SB31
C14 330μ/35V
UC3823 WORLD
C10 10μ/50V
LL4007
D1
R16 6K8
R100 2K21
D2 1PS79SB31
4
3 2
R15 22K1
3
3 2
3
1
+5V
X7R
2
X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
+
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
2
+5V
6
GND MP13
C54 100n
MP12 +5V
N/A
Scale
001
Ziehm Module
6
Page
of 6
531e-48631a-a
A3
Size
06_PowerSupply
Part No/Drawing No
for FG2025
Variant Description
M[5-10] Mark. Point 1.5mm
M[1-4] MTH3.3mm NDK SC8mm
+5V_REF2
C53 100μ/25V
C63 100μ/10V
GND
+
2
+ X7R
+
2
4-34 C71
Fig. 4-24 1μ
+ X7R
4.5.14.6
X7R
A
1
4 Power Supply Mobile Stand
U531e schematics page 6
+
+
+
U531e schematics page 6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.6
Power Factor Correction
4.6.1
U580 PFC Filter
The function of the U580 board is EMI filtering for the PFC modules.
4.6.1.1
U580: Connectors
U580 Connectors Sockets M4 X1
AC IN: L
X2
AC IN: N
X3
PE
X4
AC OUT 1: L
X5
AC OUT 2: L
X6
AC OUT 3: L
X7
AC OUT 1: N
X8
AC OUT 2: N
X9
AC OUT 3: N
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-35
Fig. 4-25
4-36 PFC Filter
All rights reserved. Subject to change without prior notice.
R. Schwabe .
Release: Changed:
Drawn: M.Ernemann/W.Muschler
File Name : Page :
09. March 2005 Drawing No.:
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
1
of
2
U580a-48680a-a.cdr
.
U580a-a
Unit:
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
4.6.1.2
Module 1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U580: Board Layout
U580 board layout
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-26 PFC Filter
All rights reserved. Subject to change without prior notice.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R. Schwabe .
Release: Changed:
Drawn: M.Ernemann/W.Muschler
File Name : Page :
09. March 2005 Drawing No.:
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
2
of
2
U580a-48680a-a.cdr
.
U580a-a
Unit:
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
4.6.1.3
Module 1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U580: Schematics
U580 schematics
4-37
4 Power Supply Mobile Stand
4.6.2
Power Factor Correction Boards
As from April 2014 the two PFC Boards U581 are replaced by one PFC Wiener Module.
4.6.2.1
U581 Power Factor Correction Board
− Input voltage: 85 – 264 VAC − Output voltage: 320 VDC typ. − Power factor: ≥ 0.98 (P0 ≥ 1000W) − Efficiency 95% (typical) − Control signals for: − PF enable − CLK − Current share − Monitor signals for: − Current − Temperature − Power failure warning
4.6.2.1.1
U581: Connectors
U581 Power Connectors Sockets M4 X1
AC IN: L
X2
AC IN: N
X3
DC OUT: +325 V
X4
DC OUT: +325 V
X5
DC OUT: 0V
X6
DC OUT: 0V
4-38
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
U581 X7 PFC IN Strip MLSS100-4 Pin1
Clock IN
Pin2
Current Sharing
Pin3
Signal Ground
Pin4
PFC Enable Input
U581 X8 PFC OUT Strip MLSS100-4 Pin1
Clock OUT
Pin2
Current Sharing
Pin3
Signal Ground
Pin4
PFC Enable Input
U581 X9 PF ENABLE Strip MLSS100-2 Pin1
PFC Enable input
Pin2
n. c.
4.6.2.1.2
U581: Measuring Points
Measurement Test Points U581 MP1
Signal Ground
MP2
Current Monitoring (1 V equals 1 A)
MP3
Temperature Monitoring Mod. temp [oC] = (UMP3 * 100) - 273 e.g. 2.93 V @ 20o C
MP4
Power Fail Warning (Normal High)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-39
Fig. 4-27
4-40 R3
Module Power Factor Correction
All rights reserved. Subject to change without prior notice.
W.Muschler R.Schwabe M.Ernemann / P.S.
Drawn: Release: Changed:
Date: 06. Aug. 2008
Date: 23. Aug. 2006
Date: 07. Mar. 2005
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
U581a-48681c-b_pcb.cdr
U581a-48681
U581a
Unit
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
4.6.2.1.3
Leistungsfaktor Korrektur
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U581: Board Layout
U581 board layout
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-28
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Leistungsfaktor Korrektur
N
-
L
+
Module Power Factor Correction
All rights reserved. Subject to change without prior notice.
Date: Date:
M.Ernemann / P.S. Changed:
Date: R. Schwabe
M. Ernemann Release:
Drawn:
PFC IN
06. Aug. 2008
23. Aug. 2006
14. Feb.2005
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
1
of 1
U581a-c-b.scm
581a-48681c-b
U581a
Unit:
Print date: 06.08.2008
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
4.6.2.1.4
PFC OUT
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U581 Schematics
U581 schematic
4-41
4 Power Supply Mobile Stand
4.6.2.2
Power Factor Correction Board Wiener Module
− Input voltage: 90 – 265 VAC / 16A +/- 10% (20A Peak), 47 - 63 Hz − Output voltage: 330 VDC +/- 5V − Power factor: ≥ 0.98 (P0 ≥ 1000W) − Efficiency > 95% (typical) − Monitor LED for state indication: − Over Voltage Protection − Temperature − Power failure warning − Internal error states
4.6.2.2.1
View of Wiener Module
Fig. 4-29
View of Wiener Module
4-42
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.6.2.2.2
Wiener Module state Indication
There is an LED indicator on the Wiener Module for showing operation and fault states.
Fig. 4-30
Wiener Module state indicator
Normal Operation: Continuous Light: No Power Fail (Output DC is ok) Quick Blinking: Power Fail (Output DC is too low) Error Display: In this mode, an error number is displayed in a binary way. „0“ is a short flash, „1“ a longer flash. The error is displayed with the least significant bit starting. Error Nr.
Flash Sequence
Description
2
short – long
Overtemperature of the Heat Sink
3
long – long
OVP (Over-Voltage Protection) has switched off the module
4
short – short – long
Checksum of the code memory is wrong
5
long – short – long
Checksum of the data memory is wrong
6
short – long – long
Crystal Oscillator failure
7
long – long – long
Internal Usage (Unallowed access to flash)
8
short – short – short – long
Internal Usage (NMI)
9
long – short – short – long
Internal Usage (Watchdog)
allother
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Internal Usage
4-43
4 Power Supply Mobile Stand
4.7
DC 24V Supply Unit FG 9938
4.7.1
General
FG 9938 voltages Input approx. 34 VAC Output 24 VDC with maximum 4 A ±2%
4.7.2
FG 9938: Location of Connectors, LED Indicators and Fuses
Input fuse
Over voltage protection fuse
LED1 input voltage indicator
LED 2 output voltage indicator
AC voltage input from transformer
Fig. 4-31
4-44
DC voltage output to generator
FG 9938: Location of connectors, LED indicators and fuses
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.7.3
FG 9938: Connectors
AC Input and DC Output A1
AC Input:
A2
6.3 mm flat connector
A3
6.3 mm flat connector
A4
DC Output:
A5
4.8 mm flat connector plus
A6
6.3 mm flat connector minus A2 and A3 indicated on the board as 34 V UAC A5 indicated on the board as +24 V A6 indicated on the board as GND
4.7.4
FG 9938: LED Indicators
AC present A1
Green LED indicating AC input voltage present A1 indicated on the board as Netz
DC present A1
Green LED indicating DC output voltage present A1 indicated on the board as 24V
4.7.5
FG 9938 Fuses
AC input fuse A1
Fuse in series to the bridge rectifier 6.3 A slow A1 indicated on the board as Netzsicherung
Overvoltage protection circuit fuse A1
Fuse in the ground wire 4 A slow A1 indicated on the board as OVP Fuse is blown by a SCR if the output voltage gets too high
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-45
4 Power Supply Mobile Stand
4.7.6
FG 9938: Adjustments
Output voltage adjustment A1
Potentiometer indicated on the board as TRIWI2 "Span." Output voltage is adjusted to 24 VDC This is not intended for service adjustments!
Output current adjustment A2
Potentiometer indicated on the board as TRIWI1 "Strom" Output current is adjusted to 4 ADC This is not intended for service adjustments!
4.7.7
FG 9938 Replacement
The FG 9938 board is shipped preadjusted. The board can be replaced without any additional adjustments (Part No.: 14249).
4-46
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.8
U701 Power Supply Control Board
The following functions are integrated on the U701: − Mains on / off control with the mains contactor (microcontroller). − Inrush current limiting / control. − Rotating anode motor control (switching option between "start" and "running"). − Voltage regulator for the image intensifier. − Voltage regulator for the CCD camera. − Interface to U648 − Lift Control interface to U693
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-47
E
D
C
B
105V
110V
115V
120V
11
12
BK
BK
A-E E-D N-K
A-C C-B N-K
A-G G-F N-K
110VAC
Line
Load N
L
X67
120VAC 200VAC
A-M M-L N-K
A-B K-C
N
L
A-D K-E
210VAC
X3
N
X9
X8
BG1
X76
A-H K-I
230VAC
X80
X27
X31
Drawn Example
PE
X1
X22 X4
U515 / U648
F1A = F1B = 15A slow
A-F K-G
220VAC
Note: If mains 100V-120V install bridge X65 - X67.
A
L
XP0
F20
M
B
C
D
E
K
BR1b
BR1a
X65
X2
X6
H
F
G
I
Select Mains Voltage 11125 Transformer TRHT 1970002
EMI Filter
Connections with AWG 14 (Brown)
A-I I-H N-K
F1A = F1B = 20A slow
105VAC
gn/yl
PE on Central GND
F1B
F1A
115VAC
100V
10
7
BK
9
120V
6
BK
8
115V
5
BK
BK
110V
4
BK
BK
105V
3
BK
BK
100V
2
BK
Tr 11125
100VAC
XP0
XP0
Pri.2
Pri.1
1
BK
500mAT
3
X30
3.15AT
X29
X28
X39
F16
X54
X26
A-L K-M
F18
15AT
X53
X25
1AT
X52
X50
2AT
N.A.
2.5AT
4AT
4AT
X77
2AT
2AT
2AT
2.5AT
2.5AT
3.15AT
X7
U597
U515 / U648
X24
240VAC
X79
F14
A
2
X19 X18 X17 X16 X15
F22 F11 F10 F8 F9 F12
X14 X13 X12 X36 X37 X21 X20
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
X43 F13 F7 F6 TR1 sec. F5
X56
X58
F19
X57
X55
-
+
10AT
X78
4
X42 X44 X45 X46 X49 X51 X59 X60
4-48 X61
Fig. 4-32 X10
X5
U597
~
-
+
GL2
BU Sec
GN Sec
0V
3 2
55V 45V
1
4
160V
0V
RDSec 5
230V
1
2
3
Tr 11125
RD
RD
RD
RD
GN
180VA
BU
24V
240VA
5
4
0V
BNSec
2 YE
BN
30VA
12V
0V
15V
1 YE Sec
30VA
7
Sec 6
0V
3 YE
4 YE
30VA
OG
15V
0V
100VA
OG Sec
26V
9
Sec 8
0V
VT
WT
VT
60VA
WT Sec
21V
0V
20V
60VA
KBPC35-08
0V
~
36V
5
6
4.8.1
X11
1
4 Power Supply Mobile Stand
U701 Voltage Selection
U701 voltage selection
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.8.2
U701 Location of Connectors
power to U515/U648
U515/U648 Interface
30V DC out
U579 control
U693 Z-Axis Power
C111
Emergency Switch P0 U693 Z-Axis control Emergency Switch to U685
Danger Switch down button 2
lower limit
Power to II/Panel
rectifier lift motor
Emergency Switch
upper limit
Power to U597 (FAN & PUMP)
down button 1
up buttons
Power to U686 A- and Y- Axes and U 685 Kinematics Module
ON/OFF buttons
key switch
ON/OFF via P0
D31
thermo switch
D43
D44
emergency switch
D28
R73
D22
mains input from XP0
ROT RUN
230V for PPS control
230V distribution
power to FG 9938
C43 D25 D24
voltage selection for soft start resistors R104
stator rotating anode PE from XP0 C10
Fig. 4-33
phase shift capacitor
230V for PPS powerstage
U701 location of connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-49
4 Power Supply Mobile Stand
4.8.3
U701 Location of LED Indicators
ac supply for U515 +18 V TFT
+24 VHUB
+5 V HUB
C111
20Vac Power to U579 Water Pump
+12V I.I. +12V CCD / FD FAN & Colision Power to Power to A-/Y- Axes Kinematics Module U686 U685
+ 5V Supply for Processor
+ 25V Power on Logic D43 D31
D44
Processor state
D28
Reset
R73
D22
Supply for FG 9938
ROT RUN ROT RUN
Mains Relay on ROT START Soft start Relay on C43 D25 D24
R104
C10
Fig. 4-34
4-50
U701 location of LED indicators
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
U701 Location of Fuses F20 2 1
34
34
F20 500mAT 24Vdc Rotating Anode Control 1
1
1
R122
12Vac D85 MP35 HUB+24V
+
C50
C40
+
+
+ C36
X56
C33
C30
1
X47
1
X34
C39
-
+
L4
20
C113
C38
X5
D84
R120
K
L20 R179 R178
1
X33
13
X93
X35
1
1
X57
X94
X42
X85 1
X84
D23
D34 C66
X23
R3
R49
1
C99
1
X44
K
F22 3,15AT 20Vac Pump C84
~
~
+
~
~
-
+
GL7
+
GL3
-
~
~
C76
-
1
C29 C106
MP27
L9
GND
L8
D6
C109 MP30
D31
D43
D44
1 1
C19 C23 R51 R50 C7
C8 C28 C27 C26 C45
2 R52
1 1
GL1
C11
R31 R32
2
R33 C14
R34
17
3
R27
~ -
X31
X4
+ ~
X22
+24V
X14
1
D80
K
1
D90
K
D100
K
D101
K
D103
K
2
D15
R23
D32
R71
D48
RMon
R68
R62
230V
K
K
K
X51
R89
F12
R76
R123
IC10 X26
X61 1
K
11
14
F16
A1
12
K15
FAN ON
F14
K
K
F6
F16 1AT 230Vac PPS control 2
F14 3,15AT Flat Panel Detector
R182
X54
TR1 sec.
14
K16
D46 K
11
D98
R104
F5
K
K
X29 12
1
R44 R150
K
1
ROT START
D8
D4
F7
K6
2
D81
1
A1
14
4
K7
3
A2
2
23
1
1
13
4 24
X53
F6 2,5AT 55Vac ROT RUN
R65
T2
R183
1
R99
X25
1
X28
R116
R4
2
1
BR1a
3
R66
R103
X52
F7 4AT 160Vac ROT START
D7
R102 R98
2
R181
X78
D87 30Vac
1
T1
X24
R18
X3
D88
D82
N D5
D45
1
ROT RUN
R63 R64
R184
1
F13 4AT 30Vac FG9938
R48
X38 1
XP0
X65
C83
1
U701a
K1 R118
X77
T5
X50
110V
A
T16
MP4
RMoff
PFC EN D53
F13
240V
L6
R42
~
~
BG1 X6 C1
R69
T10
T9
K
T11
D2
F3
R143
1
X20
F2
2
C6
R88 K
F1 K
R24
R61
D22 R74
L7
R125
K
C5
1
D47 K
D21 D19
R75
T13
T3
R2
R91
R72
T14
MP3
K
R93
L
1 X43
D20 R119
D1
NRM
R1
MP14
R73
K
HUBGND
R59
X59
R60
K
X36
IC4
MP13 K
N
C15
R193 R70
K
7
8
6
5
X37
R22
R172
MP12T12
2
C80
C25
R171
X21
C18 R26
D27
IC3
K
R38
START
X2
1
D18
R41 R39
K
X12
D28
F12 2AT 15Vac U648 X40
M
L
D16
Reset
K
C24
C17
F4
K
X32
C34
TR2 B
IC8
Q1
C16 C46
R37
F9
C13 C12
-
1
R36
K
X13
R35
C
1
+
F9 2AT 15Vac FD Fan and Collision Control R107
3
11
21
+
K
K
D17
K
X60
MP1
D104
1
1
R170
D
1
J5
X15
1
+
R46 R168
K
49
Lon
L12
D51
K
F8 2AT 15Vac U648 TFT / Emergency Loop X9
1
GND
R117
C2
J4 J3 J2 J1
R169
K
R56
XP0MS
L11
C110
D89
D30 K
1
MP28
C4
C3
D12 +25V
R12
D29
X46
T8
R8
K
R29 R28 R166 R165 R156 R155 R154 R30
R47
K
R55 R54 R53
K
R45
Loff
MP29
C31
K
X16
R6
+
R25
33
R43
X49
R14 R19
F10
T6
R10
F8
D10
R9
K
X8 F
E
X45 2
D33
+
X17
D14
R40
IC1
1
T7
F10 2,5AT 24Vac A / Y- Axis Control R15
K
-
MP2
G
R124
~
1
~
C61
+
GL2
H
F11
F11 2,5AT 21Vac Kinematics Controller / C-Axis Control R16
C43 D25 D24
2
C62
I
K
X18
X19
+
C59
GL5
F22
D13
X10
C63
C57
2
PWR U685
D9
GND A+Y MP6
D63
1
1 D3
MP5
K
L1
PWR A+Y
Power A+Y
C20
X7 C117
K
C64
MP24
F19
1
K
IIGND
C53
+
MP23
D67
1
+
+
II+12V
C60
+
C58
D108
MP26
C75
L17
L16
D109
K
Fan_CC_GND
C54
IC12
R67
R58
K
20Vac
K
ac
X96
X92
MP25
D68
1
R101 D66
K
R100 D65 1
K
+ Fan_CC_+12V
C35
25
C87
F19 10AT 24Vac Z-Axis Control
X63
D11
K
X55
1
L2
D39
D38 K
1
D64 IC11
14
4
1
C9
+
C37
IC2
+
P4
+
MP11 HUBGND
R106
R180
X58
C101
D56
+
C82
D73
+
MP36 HUBGND
MP31 TFT+18V
C41
MP10
+
D86 MP32 TFT_GND
C77
+
C42
X62
K
D74 KK1
1
K
X64
+5VHUB
C47
D75 K
X48
3
2
+
C112
R177
C111
TFT+18V
D105
C79
D83 C32
R5
X30
K
C78
R121
SKT
L19 IC5
X76
+
+
KK2
14
D26
+
L15
25
+
C22
C21
ac
4.8.4
D50
K
D57
D55
BR1 R188
R187
R186
1
R185 1
F18 15AT 230Vac PPS Power (For Generator High Voltage)
R190
R189
PE
K2
C10
Fig. 4-35
X80
X79
R13
R191
IC13
R192
1
R17
X1
X67
3
X27
A2
BR1b
14
22
T17
X11
K
C44
R105
X39
2 R11 F18
U701 location of fuses
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-51
4 Power Supply Mobile Stand
4.8.5
ON/OFF Control
4.8.5.1
ON / OFF Switching Operation
The mobile stand (MS) is connected via P0 cable to the monitor cart (MC). The system is connected to the wall outlet, it is still OFF. The system is switched ON on the MS or MC. The inrush relay (MC) and the mains contactor 1 (MC, power supply MC) are closed. The mains contactor 2 (MC, power supply MS) are closed. The MS is switched ON remotely by the MC. The inrush relay (MS) and the mains contactor (MS) are closed. The system is running (ON).
4.8.5.2
Connectors for ON/OFF Control High Voltages
List of all terminals KDS10/SO dealing with high voltages Phoenix terminal KDS10/SO X12
mains transformer primary 2: 100 VAC
tap 8
X13
mains transformer primary 1: 100 VAC
tap 2
X14
mains transformer primary 2: 105 VAC
tap 9
X15
mains transformer primary 1: 105 VAC
tap 3
X16
mains transformer primary 2: 110 VAC
tap 10
X17
mains transformer primary 1: 110 VAC
tap 4
X18
mains transformer primary 2: 115 VAC
tap 11
X19
mains transformer primary 1: 115 VAC
tap 5
X20
mains transformer primary 2: 0 VAC
tap 7
X21
mains transformer primary 2: 120 VAC
tap 12
X36
mains transformer primary 1: 120 VAC
tap 6
X37
mains transformer primary 1: 0 VAC
tap 1
4-52
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
List of all terminals MKDSP10 dealing with high voltages Phoenix terminal MKDSP10 X10:3
mains transformer secondary 1: 0 VAC
X10:2
mains transformer secondary 1: 45 VAC
X10:1
mains transformer secondary 1: 55 VAC
X61:2
mains transformer secondary 1: 160 VAC
X61:1
mains transformer secondary 1: 230 VAC
X11:1
secondary of transformer to U 580 (PFC Filter): 230 VAC
X11:2
secondary of transformer to U 580 (PFC Filter): 230 VAC
List of all connectors MSTB2.5/3 dealing with high voltages Phoenix MSTB2.5/3 X24
secondary of transformer via F14: 230 VAC
L. Monitor
X25
secondary of transformer via F14: 230 VAC
R. Monitor
X26
secondary of transformer via F14: 230 VAC
Video Printer
X27
secondary of transformer via F14: 230 VAC / 160 VAC
AC Fan
X28
secondary of transformer via F14 : 230 VAC
Image Memory
X29
secondary of transformer via F14: 230 VAC
X52
secondary of transformer via F16: 230 VAC
U531
X53
secondary of transformer via F16: 230 VAC
U531
X64
secondary of transformer via F16: 230 VAC
U531
X27 is switched by a relay and used for a fan motor. Not used in Systems with U597 Fan and Pump Control. List of all connectors Faston dealing with high voltages 6.3 mm Faston connector X1
protective earth
X2
mains power in (L)
X3
mains power in (N)
X6
voltage selector
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-53
4 Power Supply Mobile Stand
4.8.5.3
Connectors for Low Voltages
X4, X22 and X31 interrupting auxiliary voltage 2 pin connector male, PANDUIT X4
key switch
X22
temperature switch
X31
emergency switch A bridge connector has to be installed if the respective option is not used. Otherwise there is no power ON/OFF – nothing at all.
X8 to ON / OFF buttons 5 pin connector male, PANDUIT pin1
GND
pin2
Power ON LED
pin3
Standby LED
pin4
ON
pin5
OFF
X9 to XP0 connector 3 pin connector male, PANDUIT pin1
OFF
pin2
ON
pin3
GND
X41 Auxiliary connector for On/Off signals 3 pin connector male, PANDUIT pin1
OFF
pin2
ON
pin3
GND
ON and OFF parallel to the button signals This connector could be used for an emergency stop button.
4-54
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
X38 test pins 4 pin connector male, 2.54 spacing Pin1
MAINS_1_ON
Pin2 Pin3
INRUSH
Pin4
GND
X40 Programming Connector for 68HC08 10 pin connector male, 2.54 spacing Pin1
PTC0
Pin2
PTC1
Pin3
PTC3
Pin4
/IRQ
Pin5
Disable Reset
Pin6
Master Reset
Pin7
PTA0
Pin8
---
Pin9
+5 V
Pin10
GND
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-55
4 Power Supply Mobile Stand
4.8.5.4
LED Indicators
LEDs for ON / OFF LED D5 (gn)
Mains relay on
LED D6 (gn)
+25 V auxiliary voltage
LED D8 (gn)
Relay switch on resistors
LED D33 (gn)
+5 V to processor and logic
LED D15 (gn)
PTF5 on HC08
LED D16 (gn)
PTF6 on HC08
LED D17 (yl)
PTE4 on HC08
LED D18 (rd)
Reset to HC08
LED D80 (gn)
PTF0 on HC08
LED D 90 (gn)
PTF1 on HC08
LED D 100 (gn)
PTF2 on HC08
LED D 101 (gn)
PTF3 on HC08
LED D 103 (gn)
PTF4 on HC08
gn = green, yl = yellow, rd = red Fuses for ON / OFF F1
not equipped
F2
not equipped
F3
not equipped
F4
not equipped
F14
3.15 A slow
230 VAC Distribution
F16
1 A slow
230 VAC for Pre Power Supply control boards U531
F18
15 A slow
230 VAC path to the generator
F1, F2, F3: only one fuse is permitted to be inserted! One of (F1, F2 or F3) and F4 are fitted when TR2 is equipped
4-56
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.8.5.5
Test Points
Measurement Test Points for ON / OFF MP1
+25 V
MP2
GND
MP27
+5 V
MP28
/ON signal, local
MP 29
/OFF signal, local
MP 30
GND
MP 3
/ON signal, remote
MP 4
/OFF signal, remote MP3 and MP4 necessary only if this circuit sits in the MC! But the logic level is very important for the µP, though
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-57
4 Power Supply Mobile Stand
4.8.6
Lift Motor Control
The lift motor control is located on a separate circuit board U693 as part of the motorization system. U701 provides power supply for the lift motor controller and an interface to the U693. Please turn over page to continue.
4-58
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.8.6.1
Connectors Lift Motor Control
X42 24 VAC Input mains transformer secondary 3 Phoenix terminal KDS10/SO X42:1
wire a blue
X42:2
wire b blue
X55, X56, X57, X58 Bridge Rectifier 6.3 mm Faston connector X55
AC
X56
-
X57
AC
X58
+
X62, X64 approx.30 VDC 6.3 mm Faston connector X62
-
X64
+
X48 Power to Z-Axis 6.3 mm Faston connector Pin1
HUB+30Vdc
Pin2
GND
Pin3
HUB+30Vdc
Pin4
GND
Pin5
HUB+30Vdc
Pin6
GND
X84 up buttons 4 pin connector male, PANDUIT Pin1
up, logic input
Pin2
up 2
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4 Power Supply Mobile Stand
X94, X96 down buttons 4 pin connector male, PANDUIT Pin1
down, logic input
Pin2
down 2
Pin3
+24 V LED
Pin4
GND LED
The buttons are used with condition "normally open" !! X85 upper limit switch 2 pin connector male, PANDUIT Pin1
up 1
Pin2
up 2
The limit switches are used with condition "normally closed" !! X92 lower limit switch 2 pin connector male, PANDUIT Pin1
down 1
Pin2
down 2
The limit switches are used with condition "normally closed" !! X93 Danger Switch 5 pin connector male, PANDUIT Pin1
normally open
Danger Switch 1
Pin2
common
Danger Switch 1
Pin3
normally closed
Danger Switch 1
Pin4
normally open
Danger Switch 2
Pin5
common
Danger Switch 2
The danger switch is used with condition "normally closed" !! NOTE A bridge has to be set between Pin2 and Pin3 if no danger switch is connected.
4-60
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4 Power Supply Mobile Stand
X33 All Signals to Z-Axis 20 pin connector male, flat ribbon Pin1
button up a
Pin2
button up b
Pin3
limit up a
Pin4
limit up b
Pin5
limit down a
Pin6
limit down b
Pin7
button down a
Pin8
button down b
Pin9
+24V LED
Pin10
GND LED
Pin11
button down a
Pin12
button down b
Pin13
+24V LED
Pin14
GND LED
Pin15
normally open
Danger Switch 1
Pin16
common
Danger Switch 1
Pin17
normally closed
Danger Switch 1
Pin18
normally open
Danger Switch 2
Pin19
common
Danger Switch 2
Pin20 With this invention the cabling can remain as it is in non motorized systems. X34 down buttons 2 pin connector male, PANDUIT Pin1
Emergency wire a
Pin2
Emergency wire b
The Emergency Stop switches are used with condition "normally closed" !!
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4 Power Supply Mobile Stand
X35 Emergency Stop Signals to Kinematics Module 4 pin connector male, MOLEX Pin1
Emergency wire a
Pin2
Emergency wire b
Pin3
free
Pin4
free
The Emergency Stop switches are used with condition "normally closed" !! X47 Emergency Stop Signals from local Switch 2pin connector male, PANDUIT Pin1
Emergency wire a
Pin2
Emergency wire b
The Emergency Stop switches are used with condition "normally closed" !!
4.8.6.2
LED Indicators of Lift Motor Control
LEDs for lift motor LED D106 (yl)
lower position indicator (flashing)
LED D75 (gn)
+24 V HUB
LED D74 (gn)
+5 V HUB gn = green, yl = yellow, rd = red
4.8.6.3
Fuses for Lift Motor
Fuses for lift motor F19
10 A slow
5 x 20
24 V AC
F20
500 mA slow
5 x 20
+24 V hub
4-62
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4 Power Supply Mobile Stand
4.8.7
Rotating Anode Motor Control
4.8.7.1
Connectors for Rotating Anode Motor Control
X10, X61 45 V – 55 V or 160 VAC Input Phoenix terminal KDS10/SO X10:3
0 VAC tap power in
X10:2
45 VAC tap power in (run I.A.E. Tube)
X10:1
55 VAC tap power in (run Varian Tube)
X61:2
160 VAC tap power in (accelerate)
X79, X80 Phase Shift Capacitor 6.3 mm Faston connector X79
Capacitor a
X80
Capacitor b
X39 Stator of the Rotating Anode Tube Phoenix terminal ICV2.5/3-G Pin1
Phase shift
Pin2
Phase
Pin3
Common
4.8.7.2
LED Indicators for Rotating Anode Motor Control
LEDs for Rotating Anode Motor Control LED D81 (gn)
Start mode
LED D82 (gn)
Normal operation gn = green, yl = yellow, rd = red
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4 Power Supply Mobile Stand
4.8.7.3
Fuses for Rotating Anode Motor Control
Fuses for Rotating Anode Motor Control F5
2 A time-lag
5 x 20
45 VAC (Not equipped if Varian Tube is installed)
F6
2.5 A time-lag
5 x 20
55 VAC
F7
4 A time-lag
5 x 20
160 VAC
F5, F6: only one fuse is permitted to be inserted!
4.8.7.4
Test Points for Rotating Anode Motor Control
Measurement Test Points for Rotating Anode Motor Control MP12
HUBGND
MP13
/START
MP14
/NORMAL_OP
4.8.8
Other Functions
Besides the functions described above, there are some more functions on the U701: − Power supply for Collision Detection − Power supply for TFT displays − Power supply for U648 − Power supply for generator electronics − Power supply for Kinematics Module and C Axis − Power supply to A & Y Axis − U648 Interface − Power supply for U597 − Power supply to U693 Z Axis
4-64
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4 Power Supply Mobile Stand
4.8.8.1
Connectors
X49 15 VAC Input for II power supply / Vision Center mains transformer secondary 6 Phoenix terminal MKDSP10 X49 : 1
wire yellow 3
X49 : 2
wire yellow 4
Vision Center supplied by this output with U5701f or modified U579d X51 15 VAC Input for CCD power supply mains transformer secondary 5 Not used at Vision RFD systems Phoenix terminal MKDSP10 X51 : 1
wire yellow 1
X51 : 2
wire yellow 2
X63 DC Power to Flat Panel Housing 4 pin connector male, PANDUIT Pin1
+12 V not used
Pin2
GND not used
Pin3
+12 V to Collision control and fan
Pin4
GND to Collision control and fan
X45 21 VAC Input for for Kinematics power supply mains transformer secondary 8 Phoenix terminal MKDSP10 X45 :1
wire violet 1
X45 : 2
wire violet 2
Not used with U579f or modified U579d X59 12 VAC Input for U648 power supply mains transformer secondary 4 Phoenix terminal KDS10/SO X59 :1
wire brown 1
X59: 2
wire brown 2
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4 Power Supply Mobile Stand
X76 Power to U648 4 pin connector male, PANDUIT Pin1
+18 V to TFT and Signal Horn and Emergency Loop
Pin2
GND to TFT and Signal Horn and Emergency Loop
Pin3
12 VAC to U648
Pin4
12 VAC to U648
X60 30 VAC Input for FG 9938 power Supply mains transformer secondary 2 Phoenix terminal MKDSP10 X60 : 1
wire green 1
X60 : 2
wire green 2
X77, X78 30 VAC Output for FG 9938 6.3 mm Faston Connector X77
wire a
X78
wire b
X46 26 VAC Input for 36 VDC for A and Y axes Phoenix terminal MKDSP10 X46 : 1
wire orange 1
X46 : 2
wire orange 2
X44 20 VAC Input mains transformer secondary 9 for coolant pump Phoenix terminal MKDSP10 X44 : 1
wire white 1
X44 : 2
wire white 2
X7 Output to U597 4 pin connector male, PANDUIT Pin1
+ 30 V Fan
Pin2
GND Fan
Pin3
20 VAC Pump
Pin4
20 VAC Pump
4-66
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4 Power Supply Mobile Stand
X23 DC Power to A-/Y-Axes and Kinematics 4 pin connector male, PANDUIT Pin1
+33V to A-/Y-Axes
Pin2
GND to A-/Y-Axes
Pin3
+29V to Kinematics
Pin4
GND to Kinematics
A-/Y-Axes are powered via Kinematics Module, the wires from X23 go directly to U685 and are distributed from there.
4.8.8.2
LED Indicators for other Functions
LEDs for other functions LED D67 (gn)
+12 V II
LED D68 (gn)
+12 V CCD
LED D83 (gn)
+24 V TFT
LED D85 (gn)
12 VAC U648
LED D87 (gn)
30 VAC FG 9938
LED D78(gn)
24 VDC reserve
LED D98 (gn)
Relay fan is ON
LED D53 (gn)
PFC enable
gn = green, yl = yellow, rd = red
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4 Power Supply Mobile Stand
4.8.8.3
Fuses for all other Functions
Fuses for all other functions F8
2 A slow
5 x 20
Vision Center, Emergency Loop, Horn
F9
2 A slow
5 x 20
Collision Control and FD Fan
F10
2.5 A slow
5 x 20
A / Y Axis Control
F11
2 A slow
5 x 20
Kinematics Module
F12
2 A slow
5 x 20
U648 12 VAC
F13
4 A slow
5 x 20
FG 9938
4.8.8.4
Test Points for all other Functions
Measurement Test Points for all other functions MP5
Power A+Y
MP6
GND A+Y
MP25
+12 V Collision Control and FD Fan
MP26
GND Collision Control and FD Fan
MP31
+18V TFT
MP32
GND_TFT
MP31
+12 V Vision Center Emergency Loop, Horn
MP32
GND Vision Center Emergency Loop, Horn
4-68
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4 Power Supply Mobile Stand
4.8.9
Cross Reference List of the Interface to U648 and to U701
X30 Interface to U648, X5 Interface to U597 U648, X21 U597, X30
U579, X5 U597, X11
Pin1
Pump_ON +
Pump_ON +
Pin1
Pin2
Pump_ON -
Pump_ON -
Pin2
Pin3
/ NORMAL_OP
Pin4
HUBGND (/ NORMAL_OP -)
Pin5
/ START
Pin6
HUBGND (/ START -)
Pin7
PFC_EN +
Pin8
HUBGND (PFC_EN -)
GND
Pin8
Pin9
+5 V HUB (AC_Fan_ON +)
Pin10
AC_Fan_ON -
DC_Fan -
Pin10
Pin11
WP_Tacho +
WP_Tacho
Pin11
Pin12
WP_Tacho -
GND
Pin12
Pin13
Fan_Tacho +
Fan_Tacho
Pin13
Pin14
Fan_Tacho -
GND
Pin14
Pin15
Flow_Monitor +
Flow_Monitor
Pin15
Pin16
Flow_Monitor -
GND
Pin16
Pin17
Temp_Freq +
Temp_Freq
Pin17
Pin18
Temp_Freq +
GND
Pin18
Pin19
WP_PWM +
WP_PWM
Pin19
Pin20
WP_PWM -
GND
Pin20
Pin21
Fan_PWM +
Fan_PWM
Pin21
Pin22
Fan_PWM -
GND
Pin22
Pin23 Pin24 Pin25 Pin26 Pin27 Pin28
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4-69
4 Power Supply Mobile Stand
X30 Interface to U648, X5 Interface to U597 Pin29 Pin30 Pin31 Pin32 Pin33 Pin34
4-70
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4-71
U701 layout Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Fig. 4-36
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verp?ichten zu Schadenersatz.
E
D
C
B
A 1 2 3 4
Date Name
5
Signatur
U701b
U701b-a.pcb
Voltage Distribution MS RFDmot
Filename
Description
N/A
020
Scale
Ziehm Module
A2
Page
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
1
4.8.10
U701 Layout 4 Power Supply Mobile Stand
Fig. 4-37
4-72
110V~
X
X
F1 F2 F3
X
NOTICE: Only one fuse is allowed.
ACHTUNG: Es darf nur F1, F2 oder F3 gesteckt sein.
Date
Name
Notaus Schalter Emergency Switch
Signatur
TEST
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
TR1 pri
A3
1
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
Mains ON/OFF
Schlüsselschalter Key Switch
Temperaturschalter Temperature Switch
4
4.8.11.1
230V~
240V~
3
U701 Schematic Diagrams
E
2
4.8.11
D
C
B
A
1
4 Power Supply Mobile Stand
Mains ON/OFF
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-38
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
2
3
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
2
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.2
B
A
1
4 Power Supply Mobile Stand
Secondary 230 V AC
Secondary 230 VAC
4-73
Fig. 4-39
4-74
E
D
C
2
3
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
3
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.3
B
A
1
4 Power Supply Mobile Stand
ON/OFF Controller
ON/OFF controller
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Fig. 4-40
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
2
3
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
4
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.4
B
A
1
4 Power Supply Mobile Stand
ON/OFF Controller
ON/OFF controller
4-75
Fig. 4-41
4-76
E
D
C
2
3
Notaus Schalter Emergency Switch
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
5
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.5
B
A
1
4 Power Supply Mobile Stand
Z-Axis Interface
Z-axis interface
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-42
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
24V A C
2
3
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
6
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.6
B
A
1
4 Power Supply Mobile Stand
Z-Axis Power
Z-axis power
4-77
Fig. 4-43
4-78
E
D
C
2
3
Date
4
Name
Signatur
U701b-a.scm
U701a
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
7
Page
of 10
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4.8.11.7
B
A
1
4 Power Supply Mobile Stand
Motor Control for Rotating Anode
Motor control for rotating anode
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4 Power Supply Mobile Stand
Page
8 A3
Size Scale
U701a
001
N/A
701b-48801a-a
U701b-a.scm
Voltage Distribution MS RFDmot
Variant Description
Part No/Drawing No
N/A
Fig. 4-44
E
D
C
B
A
1
2
3
4
Date
Name
Signatur
Filename
Description
6 5
of 10
U597 (Fan and Pump Control) Interface
Ziehm Module
4.8.11.8
U597 (fan and pump control) interface
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4-79
4 Power Supply Mobile Stand
Fig. 4-45
4-80
Page
9 A3
Size Scale
U701b
N/A
701b-48801a-a 001
Ziehm Module
Part No/Drawing No
U701b-a.scm
Variant Description
Voltage Distribution MS RFDmot
E
D
C
B
A
1
2
3
4
Date
Name
Signatur
Filename
Description
6 5
of 10
Voltage Regulators for A-, C-, Y-Axis, Collision and Kinematics Module
N/A
4.8.11.9
Voltage regulators for A-, C- and Y-axis, collision and kinematics module
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 4-46
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
1
2
3
Date
4
Name
Signatur
U701b-a.scm
U701b
Filename
Voltage Distribution MS RFDmot
Description
5
N/A
Scale
001
Ziehm Module
A3
10 of 10
Page
701b-48801a-a
N/A
Size
Part No/Drawing No
Variant Description
6
4 Power Supply Mobile Stand
4.8.11.10 Power for U648 / FG 9938
Power for U648 / FG 9938
4-81
4 Power Supply Mobile Stand
4.9
U597 Pump and Fan Control
Functions on the U597: − Coolant pump control (provision is made for two totally different motor types). − DC fan motor control with tacho and speed control.
4.9.1
Location of Connectors X1 I-Drive Pump
X2 DC-FAN
X3 Temperature sensor
X4 Power input Pump
X5 Speck Pump
X6 Flow monitor Pump
X11 Interface to U579
Fig. 4-47
4-82
U597 Location of connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.9.2
Location of LED Indicators, Fuses and Test Points
Fig. 4-48
U597 Location of LED indicators, fuses and test points
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-83
4 Power Supply Mobile Stand
4.9.3
Coolant Pump Control
The coolant pump is switched ON and OFF by the Main IF U648. The generator oil temperature at which the pump switches ON or OFF can be programmed. A switching regulator provides the power to the pump. The output voltage can be adjusted by the U648 using a PWM signal from the microprocessor, which is converted to a control voltage to the regulator on the U597.
4.9.3.1
Connectors Coolant Pump Control
X4 20 VAC and 30 VDC Input from U579 4 pin connector male, PANDUIT Pin1
+ 30 V
Pin2
GND
Pin3
20 VAC a
Pin4
20 VAC b Pin 1 and 2 is for the Fan electronics Pin 3 and 4 is for the Pump electronics Equivalent to X7 on U579
X5 Connector to SPECK pump 2 pin connector male, PANDUIT Pin1
+ Pump (approx 11V if pump is activated)
Pin2
GND
X1 Connector to I-DRIVE micro-pump 6 pin connector male, PANDUIT Pin1
Switched to 24 V for ON state
Pin2
GND
Pin3
speed control voltage: 0 V – 5 V input
Pin4
tacho signal from pump, 2 pulses per revolution
Pin5
Direction: Forward: floating Reverse: set to GND
Pin6
Shield to PE
4-84
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4 Power Supply Mobile Stand
4.9.3.2
LED Indicators for Coolant Pump Control
LEDs for coolant pump control LED D6 (gn)
+ 24 V WP
LED D4 (gn)
+ 5 V WP
LED D14 (gn)
0 V to + 24 V Pump gn = green, yl = yellow, rd = red
4.9.3.3
Fuses for Coolant Pump Control
Fuses for coolant pump control F1
3.15 A slow
5 x 20
20 VAC in
F3
2 A slow
5 x 20
+PUMP
4.9.3.4
Test Points for Coolant Pump Control
Measurement Test Points for coolant pump control MP1
GND
MP4
+ 5 V WP
MP5
/ WP_DAC
MP6
WP_DAC
MP7
WP_PWM
MP9
GND
MP10
GND
MP12
+ PUMP (0–24 V)
4.9.4
Fan Control
The fan speed can be adjusted by the U648 using a PWM signal from the microprocessor, which is converted to a control voltage and put to the fan. Three different speeds depending on the generator oil temperature can be programmed. The fan is monitored by the U648, a warning will be issued when the fan (tacho signal) is no longer running.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-85
4 Power Supply Mobile Stand
4.9.4.1
Connectors Fan Control
X2 Connector to DC - Fan 4 pin connector male, PANDUIT Pin1
tacho signal from fan, max. 3,600 pulses/min.
Pin2
speed control voltage to fan, 0–10 V
Pin3
+24 V
Pin4
GND
4.9.4.2
LED Indicators for Fan Control
LEDs LED D21
+ 24 V_FAN
LED D26
+ 24 V before Fuse
4.9.4.3
Fuses for Fan Control
Fuses for Fan Control F2
2.5 A slow
5 x 20
+ 30V in
F4
3.15 A slow
5 x 20
+24V Fan
4.9.4.4
Test Points for Fan Control
Measurement Test Points for Fan Control MP1
GND
MP2
FAN_DAC
MP3
Filter Output FAN_DAC
MP8
FAN_PWM
MP9
GND
MP10
GND
MP11
+ 24 V F
4-86
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 4-49
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R. Frank
Release: Changed:
W.Muschler
Drawn:
Date:
Page
Date: 15. Sept. 2006 File:
U597a-c-a.pcb
597a-48697c-a
U597a-c-a
Unit
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Date: 15. Sept. 2006 Draw. No.:
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
4.9.5
FAN and PUMP Control
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4 Power Supply Mobile Stand
U597 Board Layout
U597 board layout
4-87
Fig. 4-50
4-88
M
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
FAN and PUMP Control
All rights reserved. Subject to change without prior notice.
Changed:
R. Frank
Date:
Date:
15. Sept. 2006
15. Sept. 2006
Page
File:
Draw. No.:
1
of 3
U597a-c-a.scm
597a-48697c-a
U597a-c-a
Unit:
Print date: 15.09.2006
Fan and Pump Control 1
Release:
Date:
4.9.6.1
M. Ernemann
U597 Schematics
Drawn:
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4.9.6
M
M
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
4 Power Supply Mobile Stand
Fan and pump control 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Fig. 4-51
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Changed:
Release:
Drawn:
R. Frank
M. Ernemann
Date:
Date:
Date:
15. Sept. 2006
15. Sept. 2006
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Page
File:
Draw. No.:
2
of 3
U597a-c-a.scm
597a-48697c-a
U597a-c-a
Unit:
Print date: 15.09.2006
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4.9.6.2
FAN and PUMP Control
All rights reserved. Subject to change without prior notice.
4 Power Supply Mobile Stand
Fan and Pump Control 2
Fan and pump control 2
4-89
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Fig. 4-52
4-90 R. Frank
Release: Changed:
M. Ernemann
Drawn:
Date:
Date:
Date:
15. Sept. 2006
15. Sept. 2006
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
3
of 3
U597a-c-a.scm
597a-48697c-a
U597a-c-a
Unit:
Print date: 15.09.2006
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
4.9.6.3
FAN and PUMP Control
All rights reserved. Subject to change without prior notice.
4 Power Supply Mobile Stand
Fan and Pump Control 3
Fan and pump control 3
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.10
Mains Transformer T21
4.10.1
Primary / Secondary
Transformer T21 (11125)
color
usage
Primary 1
0-100-105-110-115-120 V
black
Mains input
Primary 2
0-100-105-110-115-120 V
black
Mains input
Secondary 1
0
red
45 V
60 VA
red
Anode run RTM70
55 V
100 VA
red
Anode run RAD15
160 V
640 VA
red
Anode accelerate
1300 VA continuous
red
PFC
230 V
5.56 A
(Gen. HV)
Secondary 2
36 V
5A
150 VA
green
Gen. 24 VDC
Secondary 3
24 V
10 A
240 VA
blue
Z-axis controller and fan
Secondary 4
12 V
2.5 A
30 VA
brown
U648
Secondary 5
15 V
2A
30 VA
yellow 1,2
Collision controller
Secondary 6
15 V
2A
30 VA
yellow 3,4
Vision Center and emergency loop
Secondary 7
26 V
4.2 A
100 VA
orange
A-axis and Y-axis controller
Secondary 8
21 V
2.9 A
60 VA
violet
Kinematics module and C-axis controller
Secondary 9
20 V
3A
60 VA
white
Coolant pump
4.10.2
Temperature Switch
In the transformer there is a temperature switch. It will open when the temperature rises above 130o C. This causes the switch-off of the power supply, as it is connected to X22:U579.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-91
4 Power Supply Mobile Stand
4.11
Capacitor Rack
4.11.1
General
The system has a capacitor rack as supplementary power supply. It is located in the foot of the mobile stand. There are two different Types. Type 2 is used as from approx. June 2011 (→ Fig. 4-12, p. 4-14). Vision RFD Hybrid Edition uses Type 2 only.
4.11.2
Servicing the Power Supply
The capacitor rack will be charged up to 282 VDC during operation. It will discharge itself within several hours. For service, the Capacitor Rack has to be disconnected from the power supply. Use the big red connector on the coaxial cable rack above the U648 → Fig. 4-4, p. 4-4. NOTICE Before reconnecting, the Boostcap rack and the pre-power supplies have to be discharged. Refer to Work Instruction 19_2140. WARNING Even when the capacitor rack is disconnected, C1 and C2 may be charged. Make sure that all capacitors are discharged before performing any service work on the power supply.
4.11.3
Replacement
The capacitor rack is protected by an enclosure to prevent accidental contact to high voltage sources. You must replace the entire box in order to replace the capacitor rack.
4-92
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4 Power Supply Mobile Stand
4.11.4
Fuses for Capacitor Rack
4.11.4.1
Type 2
Fuse located on rack F1
Fig. 4-53
20 A fast
.406" × 1.5"
Part# 17072
Fuse on Boostcap rack type 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4-93
4 Power Supply Mobile Stand
4.11.4.2
U653 and U670 Capacitor Board
These boards are used in Type 2. Within the Boostcap Rack Type 2, there is one U653 and one U670 board.
Fig. 4-54
U653 Board
Fig. 4-55
U670 Board
Fig. 4-56
Single Boostcap
4-94
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface Module 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5
Main Interface
5.1
Module 2 Main Interface
5.1.1
General
The main interface in Hybrid Edition systems consists of the U648 circuit board. Main Interface Module: The main interface provides a link between the monitor cart and the mobile stand by means of the CAN bus. U648 is directly connected to the image system module 11 by means of the CAN bus inside the XP0 cable.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-1
Fig. 5-1
5-2
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All rights reserved. Subject to change without prior notice.
E
D
C
B
A
12
1
34
1
1 2
+5V
+5V HaFo 11 HaFo 12 HaFo 13 HaFo 14
RS232
Analog Inputs
Aux. Inp.
Aux. Out.
Pump
Modulator X-Ray Lamp
TFT modulated
Wireless Footswitch Interface
DC/DC converter
ISO+5V
HaFo 13 + 14
HaFo 11 + 12
HaFo 9 + 10
HaFo 7 + 8
HaFo 5 + 6
HaFo 3 + 4
HaFo 1 + 2
2
HaFo 15
CAN
+24V
MAX3111 UART
Horn
2
1
1
1
4
4
4
4
4
4
4
4
4
8
1
16
SPI 2
SPI 1
SPI 1
SPI 2
8
3
CAN Addr.
Options
HW-ID
2
+24V
RJ45
PPS3
6
2 4
4
+3V3
RJ45
Generator
+5V
Zentrale MC9S08DZ96
CAN Driver
CAN+5V
CAN+5V
Reset
BDM
CANSTR CANSTOER
EMERGENCY OFF CHAIN
8
8
DIP switches
RJ45
RJ45
I/O Expander (Lattice)
Safety & Radiation Logic (Lattice)
CANSTR CANSTOER
PPS2
PPS1
3
~
+5V_TN
vom Trafoblech
(+12Vac)
(15Vac)
SPI 1
EEPROM Machine Data
1
1
1
1
1
06.02.2013
Date
6
XP0 RES. RES.
1
+24V
Initial Version - Successor U515
V1.00
EEPROM Serialnumber
Description
Revision
+24V (nom.)
CAN
Termination Logic
molex
XP0
5
U685
VC
MS
U521/ U579
limit sw.
RES.
TFT
XP0
On Off Keys
XP0
JM
Drawn by
5.1.2
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
Main Interface: Block Diagram
Main interface block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.1.3
U648c: Location of Connectors X6 switch input 07&08
X10 switch input 13&14 X14 wireless switch module
X5 switch input 05&06
X8 switch input 11&12
X4 switch input 03&04
X7 switch input 09&10
X3 switch input 01&02
X33 wireless switch module
X21 control to U701 (rot anode, pump, fan)
X28 5V reserve
X20 not used
X23 power supply
X9A - D CAN
X11A - D CAN
X37 not used
X13 CAN XP0
X36not used
X18 to TFT mobile stand X26 not used X22/X220 ON/OFF to U579 X27 ON OFF buttons mobile stand X17 TFT com1 from monitor cart
X35 not used X34not used X24,X29,X30,X31,X32 Emergency Stop
Fig. 5-2
U648c location of connectors NOTE The layout of connectors on U648d is identical to U648c.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-3
5 Main Interface
5.1.4
U648c: Location of LED Indicators, Switches and Jumpers
Fig. 5-3
U648c location of LED indicators, switches and jumpers NOTE The layout of LED indicators, switches and jumpers on U648d is identical to U648c.
5-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.2
Main Interface Functions
Main interface functions
Remarks
Mobile serial number (separate external EEPROM) is programmed, then installed on the board Control external I/O ports (with optocouplers) Control coolant pump and beeper Control hand switches and foot switches (push, release, short circuit) Control the "CAN XRAY ENABLE" signal Control the "CAN FAULT" signal in the startup phase Control external analog voltage inputs Power supply for CAN bus (CAN+5V/CANGND) Power supply for TFT display Automatic CAN termination (with/without monitor cart) CAN bus distribution Distribution of ON/OFF signals Storing the vision.md file Control the fan (on/off and speed)
Rotating anode only
Control the relays for the rotating anode supply
Rotating anode only
Interface for wireless footswitch controller Interface for the touch-display with integrated radiation indication lamp and push button Emergency circuit
5.2.1
EEPROM
The U648 board has an EEPROM for storing the serial number. These are factory default data.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-5
5 Main Interface
5.2.2
Microprocessor
A hardware circuit monitors the operating voltage. If it is below 3.0 V the microprocessor gets a reset signal as long as the voltage is below this threshold. The same circuit has to be triggered continuously by the microprocessor. If the software fails the so called watchdog issues a reset signal to the microprocessor. Internal EEPROM data: Software calculates the checksum from all EEPROM data during startup phase and checks this value with the legal checksum value. If the calculated checksum value and the legal value are not the same it sets an error bit (startup error).
5.2.3
External I/O
The external I/O are used in order to control the following in a Ziehm Vision R System: − Fan Speed − Pump Speed − Rotating Anode Start − Rotating Anode Run
5.2.4
Coolant Pump
Active Cooling for the generator is provided by several components. One of them is the most important, the cooling pump. This is controlled by means of CAN bus commands issued by either the generator (Module 5) or the image system (Module 11) to the U648 (Module 2). The U648 then turns ON/OFF the cooling pump.
5.2.5
X-ray Beeper and Alarm
The U648 board has a beeper which can be used for X-ray 5 min timer limit. It also indicates missing U648 machine data.
5.2.6
Hand/Foot Switch Features
• Allow the hand/foot switch to control separate functions or radiation release. See hand/foot switch commands (→ Ch. 5.3, p. 5-8). • Program hand and/or foot switch for specific operator/facility needs as required for specific modes of operation of the image and C-arm systems. • U648 board controls the hand switch operations and safety interlocks. • U648 sends CAN commands to U674 via CAN bus to inform the image system control that radiation is being requested and accordingly that a function is requested by pressing hand or foot switch. • U674 handles radiation release request and broadcasts start radiation signal.
5-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
• U674 handles the processing of the other CAN commands for the hand and foot switch, i.e. store image, change, select live image transfer mode, etc.
5.2.7
Control the "CAN XRAY ENABLE" Signal
The U648 board provides safety circuits. One of them is X-ray enable (→ Ch. 5.8, p. 5-30).
5.2.8
Control the "CAN FAULT" Signal in the Startup Phase
CAN FAULT signal can be accessed by all CAN modules and is controlled during startup by the U648.
5.2.9
Power Supply for CAN Bus and Vision Center
The U648 board provides power to the CAN bus interface modules located in the mobile stand only. Module 1 (Pre-Power Supply) Module 2 (U648 main interface) Module 5 (Generator) Power is also provided for the Vision Center.
5.2.10
Automatic CAN Termination (with/without Monitor Cart)
When the monitor cart is connected the U648 senses the monitor cart and changes the termination to match the connected CAN modules of the monitor cart.
5.2.11
CAN Bus Distribution
The U648 board provides a connection point for the XP0 cable and all the other modules in the mobile stand.
5.2.12
Distribution of ON/OFF Signals
The U648 provides the interface between the Power ON/OFF switches of the monitor cart and the mobile stand. The ON/OFF signals are received from the monitor cart by means of the XP0 cable that connects the monitor cart and the mobile stand.
5.2.13
Interface for Wireless Footswitch
The U648 may optionally be equipped with a receiver for Wireless footswitches.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-7
5 Main Interface
5.3
Hand/Foot Switch Commands to the Image System
5.3.1
Three Separate Operations of the Hand and Foot Switch
1 Radiation release: • All hand or foot switches can be programmed to perform radiation release. 2 Operation of a function: • Control functions such as store, laser on/off, select I.I. magnification etc. • Second foot and hand switch will be programmable for these operations. 3 Tap function: • Dual use of the hand and accordingly foot switches. The selected hand or foot switch is programmed via machine data to provide dual operation of function and accordingly radiation release. Example: If the hand switch for radiation release is pressed and held for more than the programmable tap time, this will cause U648 to send a CAN message for radiation release. Tapping the hand switch quickly less than tap time will place the hand switch in a new functional operation, such as store, image transfer, etc. The tap time is programmable in the machine data of the U648 board. Machine data for the hand/foot switch function mapping is located in the host software. Functional table in the service mode will allow for selection of foot and hand switch operation.
5.3.2
Hand Switches/Foot Switches Safety Functions
Switches are connected to SELV (Safety Extra-Low Voltage) circuitry. Software checks if any hand- or foot switches are pressed during the startup phase. Software checks during startup and system running if any of the hand or foot switches are short circuited. Hardware function prevents radiation. Only if both software and hardware are working correctly and a switch is pressed the module 2 activates the hardware signal "CAN XRAY ENABLE" and sends a CAN message to the image system. Software checks the transmission via the SPI (Serial Peripherial Interface) to the external I/O port interface IC to which the switches are connected. If the transmission is not OK, all switches get the state "short circuit" and "function switch".
5-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.3.3
Tap Time
− The tap time is defined in the U648 machine data. − If the "tap time" is 0, the hand switch or foot switches are in normal operation. − If the "tap time" is not 0, the hand- and accordingly foot switches have two functions: − A short push (shorter than "tap time") will activate a special programmed function. − If the pushing is longer than the "tap time" the second programmed function will be activated.
5.3.4
Security Break Functions
There are two security X-ray break functions implemented: − Hardware X-ray break 6 seconds after a hand or foot switch has been released. − Software can only shorten the hardware X-ray break (0 to 6000 ms, defined in machine data, not adjustable).
5.3.5
Service mode "Switch Configuration"
For detailed information see (→ Fig. 5-4, p. 5-9).
Fig. 5-4
Switch configuration (configuration example)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-9
5 Main Interface
5.3.6
Hand and Foot Switch Functions
All functions that can be selected are listed in the following tables. Switch function
Corresponding setting of S5 / S6
Tap function
No switch function
on
No switch function
Fluoroscopy
off
Save
Fluoroscopy HLC Mode
off
5 minutes alarm off
Magnification (T)
on
Magnification (T)
Save
on
Image change
Print
on
DSA (T)
Cine (T)
on
Switch through (DSA, MSA, RSA)
DSA (T)
on
Cine play toggle
Laser (ON)
on
Browse forward
VCR-Pause (T)
on
Browse backward
Switch through (DSA, RSA, MSA)
on
Swap Ref. Monitor ↔ S-Video
Cine on
on
Ref. Monitor freeze toggle
Cine off
on
Image change
on
Snapshot + Save
off
Cine play toggle
on
Browse forward
on
Browse backward
on
Swap Ref. Monitor S-Video
on
Ref. Monitor freeze toggle
on
Table 5-1
Hand / Foot switch functions
Fluoroscopy means: release radiation in selected mode. Press interrupt function No switch function Save
5-10
This function is performed when the switch is released only for a short time.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.4
HW Settings
5.4.1
Switches
5.4.1.1
Standard Configuration with Two Pedal Foot Switch
5.4.1.1.1
DIP Switch S5
Depending on the use of the hand/foot switch, the following table should be used to select the hand/foot switch for function or X-ray use. DIP switch S5 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 01 function switch OFF = switch 01 X-ray switch
hand switch left side
Switch 2
ON = switch 02 function switch OFF = switch 02 X-ray switch
not used
Switch 3
ON = foot switch 03 function switch OFF = switch 03 X-ray switch
left foot pedal
Switch 4
ON = foot switch 04 function switch OFF = switch 04 X-ray switch
right foot pedal
Switch 5
ON = switch 05 function switch OFF = switch 05 X-ray switch
not used
Switch 6
ON = switch 06 function switch OFF = switch 06 X-ray switch
not used
Switch 7
ON = switch 07 function switch OFF = switch 07 X-ray switch
hand switch right side
Switch 8
ON = switch 08 function switch OFF = switch 08 X-ray switch
not used
Note: DIP switches are set to "on" (function) for inputs not used.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-11
5 Main Interface
5.4.1.1.2
DIP Switch S6
Depending on the use of the hand/foot switch the following table should be used to select the hand/foot switch for function or X-ray use. DIP switch S6 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 09 function switch OFF = switch 09 X-ray switch
not used
Switch 2
ON = switch 10 function switch OFF = switch 10 X-ray switch
not used
Switch 3
ON = foot switch 11 function switch OFF = switch 11 X-ray switch
not used
Switch 4
ON = foot switch 12 function switch OFF = switch 12 X-ray switch
not used
Switch 5
ON = switch 13 function switch OFF = switch 13 X-ray switch
not used
Switch 6
ON = switch 14 function switch OFF = switch 14 X-ray switch
not used
Switch 7
ON = switch 15 function switch OFF = switch 15 X-ray switch
not used
Switch 8
ON = switch 16 function switch OFF = switch 16 X-ray switch
Radiation key Vision Center on Mobile Stand
Note: DIP switches are set to "on" (function) for inputs not used. Factory default setting for two-pedal foot switch:
Fig. 5-5
5-12
S5 and S6 are located on the right side of board U648
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.4.1.2
Configuration for Smart Vascular with Dual Plus Foot Switch
5.4.1.2.1
DIP Switch S5
DIP switch S5 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 01 function switch OFF = switch 01 X-ray switch
hand switch left side
Switch 2
ON = switch 02 function switch OFF = switch 02 X-ray switch
not used
Switch 3
ON = foot switch 03 function switch OFF = switch 03 X-ray switch
left foot pedal
Switch 4
ON = foot switch 04 function switch OFF = switch 04 X-ray switch
center foot pedal
Switch 5
ON = switch 05 function switch OFF = switch 05 X-ray switch
right foot pedal
Switch 6
ON = switch 06 function switch OFF = switch 06 X-ray switch
not used
Switch 7
ON = switch 07 function switch OFF = switch 07 X-ray switch
hand switch right side
Switch 8
ON = switch 08 function switch OFF = switch 08 X-ray switch
not used
Note: DIP switches are set to "on" (function) for inputs not used.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-13
5 Main Interface
5.4.1.2.2
DIP Switch S6
DIP switch S5 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 09 function switch OFF = switch 09 X-ray switch
not used
Switch 2
ON = switch 10 function switch OFF = switch 10 X-ray switch
not used
Switch 3
ON = foot switch 11 function switch OFF = switch 11 X-ray switch
wireless left foot pedal
Switch 4
ON = foot switch 12 function switch OFF = switch 12 X-ray switch
wireless center foot pedal
Switch 5
ON = switch 13 function switch OFF = switch 13 X-ray switch
wireless right foot pedal
Switch 6
ON = switch 14 function switch OFF = switch 14 X-ray switch
not used
Switch 7
ON = switch 15 function switch OFF = switch 15 X-ray switch
not used
Switch 8
ON = switch 16 function switch OFF = switch 16 X-ray switch
Radiation key Vision Center FST
Note: DIP switches are set to "on" (function) for inputs not used. The DIP Switch S5 has to be set as shown below. In the Service settings the option "Vascular Footswitch" has to be set. Factory default setting for triple foot switch "Dual Plus":
Fig. 5-6
5-14
S5 and S6 are located on the right side of board U648
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.4.1.3
Configuration for Smart Vascular with Wireless Dual Plus Foot Switch
5.4.1.3.1
DIP Switch S5
DIP switch S5 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 01 function switch OFF = switch 01 X-ray switch
hand switch
Switch 2
ON = switch 02 function switch OFF = switch 02 X-ray switch
not used
Switch 3
ON = foot switch 03 function switch OFF = switch 03 X-ray switch
left foot pedal
Switch 4
ON = foot switch 04 function switch OFF = switch 04 X-ray switch
center foot pedal
Switch 5
ON = switch 05 function switch OFF = switch 05 X-ray switch
right foot pedal
Switch 6
ON = switch 06 function switch OFF = switch 06 X-ray switch
not used
Switch 7
ON = switch 07 function switch OFF = switch 07 X-ray switch
hand switch
Switch 8
ON = switch 08 function switch OFF = switch 08 X-ray switch
not used
Note: DIP switches are set to "on" (function) for inputs not used.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-15
5 Main Interface
5.4.1.3.2
DIP Switch S6
DIP switch S5 (select hand/foot switch as function/X-ray switch)
corresponding switch of Ziehm Vision RFD
Switch 1
ON = switch 09 function switch OFF = switch 09 X-ray switch
not used
Switch 2
ON = switch 10 function switch OFF = switch 10 X-ray switch
not used
Switch 3
ON = foot switch 11 function switch OFF = switch 11 X-ray switch
wireless left foot pedal
Switch 4
ON = foot switch 12 function switch OFF = switch 12 X-ray switch
wireless center foot pedal
Switch 5
ON = switch 13 function switch OFF = switch 13 X-ray switch
wireless right foot pedal
Switch 6
ON = switch 14 function switch OFF = switch 14 X-ray switch
not used
Switch 7
ON = switch 15 function switch OFF = switch 15 X-ray switch
not used
Switch 8
ON = switch 16 function switch OFF = switch 16 X-ray switch
Radiation key Vision Center FST
Note: DIP switches are set to "on" (function) for inputs not used. The DIP Switch S5 has to be set as shown below. In the Service settings the option "Vascular Footswitch" has to be set. Factory default setting for triple foot switch "Dual Plus":
Fig. 5-7
5-16
S5 and S6 are located on the right side of board U648
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.4.1.4
DIP Switch S1
(Option for main interface). No switch shown. S1 not used.
5.4.1.5
DIP Switch S2
(Option for main interface). No switch shown. S2 not used.
5.4.2
Jumpers
Jumper
Status
Meaning
open
default
closed
Emergency relay always active (DEBUG ONLY!)
J2 (Type: 2-pin jumper)
open
signal horn enabled
closed
signal horn disabled
J3 (Type: 2-pin jumper)
open
default
closed
µP flash erase
J4 (Type: 2-pin jumper)
open
default
closed
µP debug mode on
J5 (Type: 2-pin jumper)
open
default (reset enabled)
closed
µP reset disabled
J1 (Type: 2-pin jumper)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-17
5 Main Interface
5.5
LED Indicators
5.5.1
Startup Monitoring LED Indicators
LED(s)
Status
Meaning
LED D16
flashing
Startup phase 1
LED D17
OFF
LED D16
OFF
LED D17
flashing
LED D16 + LED D17
flashing alternately
Startup Phase 3
LED D16 + LED D17
flashing synchronously
Waiting for system to run
LED D16
OFF
System is running
LED D17
OFF
5.5.1.1
Startup phase 2
Normal Startup System Reset Boot up
LED D16 Phase 1 LED D16 Flashing LED D17 off
Phase 2 LED D16 off LED D17 Flashing
LED 17
D16 D17
D16 D17
D16 Phase 3 Both LEDs Flashing alternately
Waiting for Image System acknowledge Both LEDs Flashing synchronistically
Start-Up is Completed System is running Both LEDs off
Fig. 5-8
5-18
D17
D16 D17
D16 D17
Startup phase
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.5.1.2
Status "No Software Installed"
System Reset Boot up
LED D16 LED D17
Software missing ready for being programmed both LEDs flashing one quickly, one slowly additionally D1 flickering
D16 D17
Fig. 5-9
Status "no software installed"
5.5.2
Voltage Monitoring LED Indicators
LED
Status
Meaning
LED D67
ON
+5V OK
LED D78
ON
+3V3 OK
LED D80
ON
ISO +5V OK (CAN)
LED D71
ON
+24V OK
LED D76
ON
+5V TN OK (transmitter)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-19
5 Main Interface
5.5.3
Hardware Monitoring LED Indicators
LED
Status
Meaning
LED D1
ON
HaFu timeout
LED D2
ON
Hardware reset or watchdog is active
LED D8
ON
"X-RAY ENABLE" signal is active
LED D13
ON
"CAN FAULT" signal
LED D3
ON
Software toggle the "RUN" monostable
LED D4
ON
XRay_Ena
LED D15
ON
Software enable signal for "CAN XRAY ENABLE"
LED D19 (Pump LED)
ON
Pump on AUX out 6
LED D32
ON
PWM signal for coolant pump speed control
LED D33 (Horn LED)
ON
Audible alarm AUX out 1
LED D34
ON
PWM signal for fan speed control
LED D65 (CAN termination)
ON OFF
with monitor cart without monitor cart
LED D22
ON
Rotating anode norm
LED D25
ON
Rotating anode run
LED D28
ON
PFC enable (not used)
LED D31
ON
Fan enable
LED D35
ON
AUX07 (future use)
LED D36
ON
AUX08 (future use)
LED D72
ON
ResEmrg
LED D9
ON
U loop
LED D23
ON
I loop
LED D121
ON
/Emrg
LED D26
ON
EMG TFT
LED D24
ON
X-ray lamp (at touch display)
LED D7
ON
X-ray key (HaFu_16 at touch display)
5-20
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.6
Connectors
X3: HAFU connector; 1 and 2 Type: 4-pin connector Pin
Function
Pin 1
switch 1
Pin 2
ISOGND
Pin 3
switch 2
Pin 4
ISOGND
X4: HAFU connector; 3 and 4 Type: 4-pin connector Pin
Function
Pin 1
switch 3
Pin 2
ISOGND
Pin 3
switch 4
Pin 4
ISOGND
X5: HAFU connector; 5 and 6 Type: 4-pin connector Pin
Function
Pin 1
switch 5
Pin 2
ISOGND
Pin 3
switch 6
Pin 4
ISOGND
X6: HAFU connector; 7 and 8 Type: 4-pin connector Pin
Function
Pin 1
switch 7
Pin 2
ISOGND
Pin 3
switch 8
Pin 4
ISOGND
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-21
5 Main Interface
X7: HAFU connector; 9 and 10 Type: 4-pin connector Pin
Function
Pin 1
switch 9
Pin 2
ISOGND
Pin 3
switch 10
Pin 4
ISOGND
X8: HAFU connector; 11 and 12 Type: 4-pin connector Pin
Function
Pin 1
switch 11
Pin 2
ISOGND
Pin 3
switch 12
Pin 4
ISOGND
X10: HAFU connector;13 and 14 Type: 4-pin connector Pin
Function
Pin 1
switch 13
Pin 2
ISOGND
Pin 3
switch 14
Pin 4
ISOGND
Assignment of: X9A, X9B, X9C, X9D: CAN distribution Connector
Assignment in Ziehm Vision RFD
X9A
PPS Master
X9B
Generator
X9C
PPS Slave 2
X9D
PPS Slave 1
5-22
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
X9A, X9B, X9C, X9D, X11A, X11B, X11C, X11D: CAN distribution Type: RJ-45 connectors Pin
Function
Pin 1
CANGND
Pin 2
CAN+5V
Pin 3
CANL
Pin 4
CANSTÖR
Pin 5
CANSTR (X-ray enable)
Pin 6
CANH
Pin 7
C_GND
Pin 8
C +5 V
Pin 9
shield
Pin 10
shield
X13: CAN distribution; XP0 Type: 8-pin connector Pin
Function
Pin 1
shield
Pin 2
CAN sense
Pin 3
CAN ground
Pin 4
n. c.
Pin 5
CANH
Pin 6
CANL
Pin 7
CANSTÖR
Pin 8
CANSTR (X-ray enable)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-23
5 Main Interface
X17: TFT connector (from monitor cart) Type: 5-pin connector Pin
Function
Pin 1
ground (24 V)
Pin 2
to X18/Pin 3 (TFT TX)
Pin 3
to X18/Pin 4 (TFT RX)
Pin 4
to X18/Pin 5
Pin 5
to X18/Pin 6
X18: TFT connector (to TFT mobile stand) Type: 6-pin connector Pin
Function
Pin 1
ground (24 V)
Pin 2
+24 V
Pin 3
to X17/Pin 2 (TFT TX)
Pin 4
to X17/Pin 3 (TFT RX)
Pin 5
to X17/Pin 4
Pin 6
to X17/Pin 5
X20: coolant pump (only used in stat. anode Vision) Type: 2-pin connector Pin
Function
Pin 1
OAUX+1
Pin 2
OAUX-1
X22/X220: ON/OFF switch (to U579) Type: 5-pin connector Pin
Function
Pin 1
NETZAUS (= power off)
Pin 2
NETZEIN (= power on)
Pin 3
NEAGND
Pin 4
Standby LED
Pin 5
ON LED
5-24
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
X23: power supply connector Type: 4-pin connector Pin
Function
Pin 1
power supply "HORN", TFT and emergency chain [+24 VDC]
Pin 2
ground
Pin 3
power supply main interface [15 VAC]
Pin 4
power supply main interface [15 VAC]
X26: ON/OFF switch (mobile stand, only used in stat. anode Vision) Type: 6-pin connector Pin
Function
Pin 1
NETZAUS (= power off)
Pin 2
NEAGND
Pin 3
NEAGND
Pin 4
NETZEIN (= power on)
Pin 5
LED_ON (+24 V power supply)
Pin 6
GND
X27: ON/OFF switch (only used in rot. anode Vision and Solo) Type: 5-pin connector Pin
Function
Pin 1
NEAGND
Pin 2
ON LED
Pin 3
Standby LED
Pin 4
NETZEIN (= power on)
Pin 5
NETZAUS (= power off)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-25
5 Main Interface
5.6.1
Emergency Loop Connectors
X24 : Emergency Switch from MC via P0 2-pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin1
emergency a
Pin2
emergency b
The emergency chain in the monitor cart can contain: Button in the MC itself (always built-in) Button in the Position Control Center Button in the Remote-Center X29 : Emergency Switch local for Touch Display in MS 2-pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin1
emergency a
Pin2
emergency b
In the mobile stand this stop button is built-in on touch display. X30 : Emergency Switch local in MS 2-pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin1
emergency a
Pin2
emergency b
In the mobile stand this stop button is built-in on cover plate. X31: Emergency Chain to U685 2-pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin1
emergency a
Pin2
emergency b
If the machine is motorized the emergency chain has to include the drives electronics as well.
5-26
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
X32: Emergency Switch (reserved) 2-pin connector male, 2.54mm, Panduit Pin
Function
Pin1
emergency a
Pin2
emergency b
Emergency loop connector for reserve. X34 Emergency Switch (if U515 replacement) 2-pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin1
emergency a
Pin2
emergency b
This connector has to be used if the U515 is replaced and a touch-display will be installed with X-ray lamp and button. Then the emergency button of the touch-display needs to be connected to here! X35 Emergency Switch (reserved) 3-pin connector male, 2.54mm, Panduit Pin
Function
Pin1
n. o. (normally open)
Pin2
c (common)
Pin3
n. c. (normally closed)
This is an additional relay contact which is activated in case of emergency stop. X36 Input Emergency-Stop for Lift-Control 4-pin connector male, 2.54mm, Panduit Pin
Function
Pin1
Switch 1a
Pin2
Switch 1b
Pin3
Switch 2a
Pin4
Switch 2b
Intended to stop the lift motor control unit in case of emergency stop. This is achieved by interrupting both control inputs of the lift electronics located on U521 or U579. Connector X36 and X37 are in series to the inputs and make sure that no further movement is possible.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-27
5 Main Interface
X37 Output Emergency-Stop for Lift-Control 4-pin connector male, 2.54mm, Panduit Pin
Function
Pin1
Switch 1a
Pin2
Switch 1b
Pin3
Switch 2a
Pin4
Switch 2b
Intended to stop the lift motor control unit in case of emergency stop. This is achieved by interrupting both control inputs of the lift electronics located on U521 or U579 Connector X36 and X37 are in series to the inputs and make sure that no further movement is possible.
5.6.2
Fuses
U648 Fuses F2
1.6 A slow
TFT and emergency chain supply
If fuse is blown: Vision Center FST on Mobile Stand remains dark, emergency chain is active, can NOT be reset
5-28
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5 Main Interface
5.7
Replacement of U648 Main Interface Board
Vision Studio is not intended for use with systems running NGP software (SW version 6.xx), so U648 currently can not be replaced in text box service.
5.7.1
Adjustment/Programming
There are four DIP switch boards (S1 – S6) on U648: • S1: not used • S2: not used • S5: switch options • S6: switch options Check all DIP switches and adjust them if necessary according to the list (→ Ch. 5.4.1, p. 5-11). Programming: Vision Studio is not intended for use with systems running NGP software (SW version 6.xx), so programming is currently not supported.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
5-29
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
5-30
E
D
C
B
A
OFF
5V
Switch is XR
Short
Switch Out
{
15 more switches "see above"
1 2 3 4 5 6 7 8
OptoCouplers
WindowComparators
uP
Similar Logic as above
Part of Module 11 User Interface Controller
(Mono-Flop) Q
Watchdog
Ena
+5V
Time running, after Key is released
Mono-Flop
Q
Software Enable
Reset
Key pressed
Module 2 can ACTIVATE
CAN Stoerung out
CAN-Bus Data-Lines (H & L) to all Modules
1 switch of max. 16
Hand- / FootSwitches
2
Current-Source
Fig. 5-10 +UHV
disable MOS-FET
to generator
Pre Power Supplies
The blue parts are detailed on page 2, as being in CPLD.
Ena
CAN 5V
Main Interface
Module 2
3
Current-Source
Generator
/RAD ON
TRG_CMON
TRG_WDOG
(Mono-Flop)
Watchdog
Q
(Mono-Flop) Q
Watchdog
any Module can ACTIVATE the FAULT Signal by pulling-down
any Module can VETO the X-Ray Enable Signal by pulling-down
CAN Distribution
radiation command from host
uP
monitors kV and mA messages
monitors processor
Generator supervisor
Module 5
4
optocoupler
5
Pull-up becomes Current Source New page 2 for details of CPLD
V1.01 V1.02
Fault
/XRAY
Wires in ONE cable
HV Control
28.02.2013
20.06.2012
15.06.2012
Date
6
Overview Radiation Safety Logic
optocoupler
Fault Line Pull up
5V
Initial Version, neutralized for all Visions machines
V1.00
RUN
Description
Revision
1
Frank
Frank
Frank
Drawn by
5.8
{
1
5 Main Interface
Hardware Radiation Logic Overview
Hardware radiation logic overview
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
16
uP
16 Hand- / Foot-Switch Inputs
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
16
16
Out_XRay_Ena
CAN_XR_Ena_inp
CAN_Fault_inp
SPI-Bus
Out_SW_WD Watchdog Trigger
1 2 3 4 5 6 7 8 OFF
S6
OFF
S5
8
1
1 2 3 4 5 6 7 8
8
16
Hand- / Footis selected to do X-Raying
and
Hand- / FootSwitch is pressed
Hand- / FootSwitch is shorted
16
Run
Start
/Reset-Signal
3
QuarzOsc.
Switch-Released
Time-Out Counter
SPI-Bus Read and Write Registers
Software-Running
Time-Out Counter
The blue parts on page 1 are detailed here.
OR-Gate
Signal-Integrity Circuit
4
OR-Gate
2
OR-Gate
Fig. 5-11 AND-Gate
Rotating Anode Power Stage
CAN_XR_Ena_out
CAN_Fault_out
EMERGENCY
Run
Start
5
Detailed Safety Logic
(Strahlung)
X-Ray Enable Wire
to uP directly
(/Störung)
X-Ray Fault Wire
EmergencyStop Circuitry
6
2
5.9
OR-Gate
A
1
5 Main Interface
Hardware Radiation Logic Lattice
Hardware radiation logic lattice
5-31
5 Main Interface
5.10
U648 Layout
Please turn over page to continue.
5-32
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
K
D121
1
X35
K2
MP16
VCO
EMRG
MP19
1
K2-Res
IC8
X36
C7
T3
MP18
K
D7
D24
I-Loop
K3
1
R34
R296
IC41
R37
IC10
C88
C210
L37 R239 C106
X-Key R242 R235
IC1
R110
MP9
MP17
GND24VB
144kHz
L40
IC43
IC6
IC34
C60
D71
D2
R23
C3
IC33
X1
+24VB
R25
D69
R130 IC4
R14
R13
J5
C72
K1
D70
R131
C6
J4
1
MP13
+3V3
C8
51
D78
R112 Q1
D10
IC38
C58
X2
D16
R67
D66
T30
1
1
R50 R49
K
K
D4
K
IC26
Name
D11 D12 D14 D20
K
1
X25
16
IC28
Released 07.02.2014 R.Frank
06.02.2014 W.Muschler
D6
73
J2
X42
IC5
C211
1
IC24
K
Date
D3
L7
GND L8
+5V
MP15
1
R153
MP14
X20
K
Drawn:
D1
C129
6
7
C131
1 2 3 4 5 6 7 8 S2
K
T1
D75
C130
D74
C81
D8
1 2 3 4
K
T28
D15
X-Ena
MP1
T5
R227
R228
T6
C37
R291
T11
K
T27
D18
Flash Erase R115 R140
D17
R70
GL1 C48
X-Fault
MP2
C110
MP3
K
T26
1
IC2
L28
CANGND
2
IC42
-
1
K
Top Silkscreen
R121
+
Q3
T8
GND24VB
F2
1
K
X37
T31
T10
+5V_TN
MP4
C111
C107
K
'Emrg'
'Emrg'
MP5
J1 IC36
D141
T13
P1 R300
T4
X-Lamp K
D76 MP6
C40
~
F1
K
E
K
1
EmrgTFT
D26
IC37
D142
D139
D140
T12
IC35
IC32
X11 Q4
C138
L2
~ C108
K
X34
MP7
R302
X13
+
1
R246
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
C114
K
D
C
L5
C183
C176
1
Tone R299 R21 D9
MP10
Emrg Stop
IC31 D72 ResEmrg
X17
U-Loop
R45 K
K
R154
L27
C89 C87 C86
X24
X29
X30
X31
X32
R38
XP0
Reserve
R218
R105
TFT+24V
MC-pres
MP8
D90
TFT
Local
U685
Touch Emrg-Off
D63 R219
IC3 R109
IC9 R122
D65
B
C11
R117 D46
X18
R58
1
R57
R301 Dbg0
X22
D23
+
1
D53
R46 K
R120
Xray-Ena
R156 R159
1
L32
D104
IC7 R126 R141 Reset dis. 1 D45 K
R139
K
D44 K
1
K
R138
C47 R127 Reset R137 R51 R59
D105
X27 X26
R52 R60
Debug ON R53 R61
D106
X220
R54 R62
X43 L30
X40 76
K
D103
D28 R161
to U579/X8
IC30
IC48
H 1
IC29
IC49
X33
Q2
R278 R284
Signatur
109
1
R55 R63
R89
D31
IC47
1
S6
S5
IC51
34
R285
4
X12
1
C195
C192
C189
C188
C179
C173
C170
C169
C168
C163
C162
C158
C152
C151
C147
C146
C145
C140
C139
C137
C122
C121
C120
C119
C100
C97
C96
C95
1
1
X8
R383 R369
R414
R427 R429
U648d-c-a.pcb
CAN-P0
R450
R449 R451
R438 R437
R441
R452 R454
R448
R439 R440
R453
R428
R426 R430
IC55
R411
R415 R407
R413 R409
R410
R408 R412
R406
IC50
R395
R397 R393
R394
R396
1
R382
R381 R361
R384
IC40
R364
R363
R380 R367
R365
R351
R362 R366
R360 R368
R338
R347
IC21
IC20
R348
R350
R349
R318
R326
R340 R337 R339
R336
R321
IC14 R322
R249
R324 R320
R323
R253
R319
R325
X7
X5
R317
C46
R251
IC13
+
1
R252 R250
7
X4
R443
R442
R432
R431
R419
R418
R417
R416
R399
R398
R386
R385
R373
R372
R371
R370
R353
R352
R342
R341
R330
R329
R328
R327
R255
R254
1
U648d
Filename
R107
X3
CPU
IC17
X21
5
Description
X41
X23
S1
X9 J3 Dbg2
D100 D92
R91
K
R90
C115 D101 D93
D99 D91
D102 D94
R92
D22 R155
R162 R165 K
R164
R282 R169 R166 D32
A
Run
D33
R167
3
D95
K
R56 R64
1 R65
+ R66
26 K
1 K
1 Dbg1
+
K
+
SW_X-Ena
K
R85
K
R86
K
R87
K
R88
K
D96
L36
R172
K
X-Fault
D19 R152
X28
D25 R158 T9 R238 T7 Tst4
D34
D67 D68 D13
1
1 11
All rights reserved. Subject to change without prior notice.
R95
R177 R236 D35
R216
R280 R11
D36 R237
D C
1 K
1
K
1
K K
+ 12
HaFu_TO
L43
IC11 IC15 IC12 IC16 IC18 IC22
1
1 K
D97
K
D98
K
1
K
T2
K
1
+
A
B
1 K
37
Tst1
+ 2
/Done
+ Tst3
+
K
+
1
2
16
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
K
+ IC19
+
+
+
D C
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 +
1
+ 1 2 3 4 5 6 7 8
XR-Ena
K
IC23
K
Tst2
K
IC25
1
IC52
K
IC27
K
IC53
K
IC54
K
D80
X6
MP12
1
X14
X10
6
N/A
Scale
002
Ziehm Module Page
N/A
648d-48748c-a
N/A
A3
Size
Part No/Drawing No
Variant Description
ISOGND
U648d
MP11
ISO+5V
K
D81
1
1
IC56
R168 K
1
1
1
1
+
A
Fig. 5-12 R464
5.10.1
B
1
1
5 Main Interface
U648d Layout
1 2 3 4 5 6 7 8
K
+
U648d layout
5-33
1
5 Main Interface
5.11
U648 Schematics
Please turn over page to continue.
5-34
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
R131 10K
ZEN_WD
C60 100n
GND
100n
X7R
C55
1 6
4
2
+3V3
SPI1_MOSI SPI1_MISO SPI1_CLK /CS_SN_EEprom
SPI1_MOSI SPI1_MISO SPI1_CLK /CS_MD_EEprom
GND
R130 10K
+3V3
5
GND
100n
5 2 6 1
5 2 6 1
\HOLD
\WP
3
7
GND
GND
3
GND
GND CAT 25010LI-G 4
VCC
IC6
+3V3 8
GND
7
3
1PS79SB31
D46
1PS79SB31
D44
GND
GND AT25256A 4
VCC
IC43
+3V3 8
5 8
7
3
74AHCT1G126GV
VCC
IC33-A
SI SO SCK \CS
SI SO SCK
1PS79SB31
D45
MAX6705ASKAT
WDI
PFI
VCC
IC4
X7R
C59
0R
R139
GND
0R
R138
ZEN_BKGD
R106
4K7
R33
0R
R32
4K7
R31
4K7
R217
4K7
1
2
22K
R114
+3V3
GND
/LAT_RES
+3V3
R127 10K
GND
GND
T28 BC817-40
D18 gn
Dbg2
R115 1K
+3V3
Reset D2 rd
R117 1K
GND
74AHCT1G126GV
IC33-B
R126 4K7
+3V3
4
SL1-2G
Reset dis.
J5
R141 4K7
/ZEN_RES
X7R
GND
22K
R69
C47 100n
+3V3
GND
GND
1 2 3 4
GND
SL1-2G
GND
+3V3
22K
R160
am Lattice
SL1/25-4G
X2
4K7
+3V3
Debug
T27 BC817-40
D17 gn
Dbg1
R70 1K
+3V3
GND
3
R132 J3
L32
M80-826VP
BLM18PG471
BDM Interface
X7R
R137 4K7
Out_Dbg2
1 2 3 4 5 6
10K
X1
R68
A
Out_Dbg1
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R129 J4
10K
GND
GND
T26 BC817-40
D16 gn
Dbg0
R67 1K
+3V3
ZEN_WD
TP16
TP15
TP14
TP13
TP12
TP11
TP10
TP9
TP8
TP7
TP6
MCLK
Name
R112 0R
MC9S08DZ96
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5 PTG6/SCL2 PTG7/SDA2
C41
PTK0 PTK1 PTK2 PTK3 PTK4 PTK5 PTK6 PTK7
PTL0 PTL1 PTL2 PTL3 PTL4 PTL5 PTL6 PTL7
GND
9 38
CAN-P0
TP27
SPI2_CLK SPI2_MOSI SPI2_MISO Out_Dbg0 Out_Dbg1 Out_Dbg2
TP25
TP24
TP23
TP22
FAN_TACHO WP_TACHO FLOW_MON TEMP_FREQ
U648d-c-a.scm
55 56 57 58 66 67 68 69
7 8 14 15 20 21 22 23
83 84 85 86 91 92 93 94
CAN_ID0 CAN_ID1 CAN_ID2 CAN_ID3 CAN_ID4 CAN_ID5 CAN_ID6 CAN_ID7
/ZEN_RES
46 47 48 60 82 16 32 33
ZEN_BKGD
C56 1n
GND
C57 10n
13
TP26
C49 100n
C51 100n
L28
65
87
88
89
90
61
39
10
62
U648d
Filename
CPU
PTH1/SPSCK2 PTH2/MOSI2 PTH3/MISO2 PTH4 PTH5 PTH6 PTH7
Description
22p
C0G
C42
22p
C0G
8MHz
Q1
VSSA
VREFL
VREFH
VDDA
VSS
VSS
VSS
VDD
VDD
VDD
BKGD/MS
5
PTJ0/PIJ0/TPM3CH0 PTJ1/PIJ1/TPM3CH1 PTJ2/PIJ2/TPM3CH2 PTJ3/PIJ3/TPM3CH3 PTJ4/PIJ4 PTJ5/PIJ5 PTJ6/PIJ6 PTJ7/PIJ7/TPM3CLK
Print date: 06.02.2014
Signatur
R111 1M
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL1 PTF3/TPM2CLK/SDA1 PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE3/SPSCK1 PTE4/SCL1/MOSI1 PTE5/SDA1/MISO1 PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTE0/TxD1 PTE1/RxD1
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC2
22R
06.02.2014 Muschler
Date
11 12 30 31 40 41 42 43
34 35 36 37 17 18 19 59
24 25 26 27 28 29 44 45
49 50 51 52 53 54 63 64
70 72 74 79 97 2 4 6
71 75 77 80 96 99 1 5
73 76 78 81 95 98 100 3
R18
Released 07.02.2014 Frank
Drawn
TP21
TP20
TP19
TP18
TP17
CAN_Fault_inp
SPI1_CLK SPI1_MOSI SPI1_MISO ZEN_CANTx ZEN_CANRx
Out_WP_PWM Out_FAN_PWM
/Emrg_I_Loop
Out_XRay_Ena Out_WD_SW /CS_Expander /CS_SN_EEprom /IRQ_EXT_RS232 /CS_EXT_RS232 /CS_MD_EEprom
4
X7R X7R
+3V3
R113
4K7 SL1-2G
Flash Erase Out_Dbg0
X7R X7R
+3V3
Debug ON 10K
C58
BLM18PG471 L29
+3V3
C52 100n
+3V3
6
X7R
L30
C50 1n
GND
100μ/10V
X7R
2
R151
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R26 22K
N/A
Scale
002
Ziehm Module
1 2 3 4 5 6 7 8 9 10
GND
GND
A3
Size
1
Page
of 13
648d-48748c-a
N/A
T1 BC817-40
D15 gn
SW_X-Ena
R140 1K
+3V3
SL1-10G
X43
C48 100μ/10V
R120 220R
BLM18PG471
01_Zentrale_uP
Part No/Drawing No
Variant Description
Out_XRay_Ena
BLM18PG471 GND
Fig. 5-13 +
R24
5.11.1
10K
1
5 Main Interface
U648d Schematics Page 1
+
U648d schematics page 1
5-35
E
D
C
B
+3V3
27 28
8
7
6
5
4
3
2
1
GND
PL10A PL10B PL10C PL10D
PL9A/PCLKT3_0 PL9B/PCLKC3_0
PL8A PL8B PL8C PL8D
PL5A/PCLKT3_1 PL5B/PCLKC3_1 PL5C PL5D
PL4A PL4B PL4C PL4D
PL3A/PCLKT3_2 PL3B/PCLKC3_2 PL3C PL3D
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
LCMX02-640UHC-4TG
CAN_ID0 CAN_ID1 CAN_ID2 CAN_ID3 CAN_ID4 CAN_ID5 CAN_ID6 CAN_ID7
CAN-Address = 0x04
HW-ID
D103 D104 D105 D106
Dil Switch R89 0R R90 0R R91 0R R92 0R
4
3
2
D99 D100 D101 D102
1
D91 D92 D93 D94 D95 D96 D97 D98
Options 1
2 4 6 8 10 12 14 16
Options 2
2 4 6 8
1 3 5 7
S1
Dil Switch
1 3 5 7 9 11 13 15
S2
32 33 34 35
Dinp_Mux04 Dinp_Mux05
Dout_7 Dout_8 /LAT_RES EMERGENCY
23 24 25 26
19 20 21 22
Dinp_Mux02 Dinp_Mux03
Dinp_Mux00 Dinp_Mux01
11 12 13 14
5 6 9 10
PL2A/L_GPLLT_FB PL2B/L_GPLLC_FB PL2C/L_GPLLT_IN PL2D/L_GPLLC_IN
+3V3
SPI2_CLK
R85 R86 R87 R88
R81 R82 R83 R84
10K 10K 10K 10K
10K 10K 10K 10K
Dinp_Mux00 Dinp_Mux01 Dinp_Mux02 Dinp_Mux03 Dinp_Mux04 Dinp_Mux05 Dinp_Mux06 Dinp_Mux07
R19
1 2 3 4
R16 0R
GND
Out_WD_SW Out_XRay_Ena /CS_Expander SPI2_MOSI
Dinp_Mux06 Dinp_Mux07
CAN_Fault_out CAN_XR_Ena_out Dinp_EmrgLoopOpen
CAN_Sense_inp CAN_Fault_inp
68 69 70 71
61 62 65 67
57 58 59 60
55 56 52 54
49 50 47 48
42 43 44 45
Dout_RotAn_Norm Dout_RotAn_Start R17 SPI2_MISO 0R
38 39 40 41
Dout_AC_FAN_On Dout_Horn Dout_PFC_On Dout_Pump
+3V3
100n
X7R
C[80-85]
100n
X7R
C[61-69]
22n
X7R
C[30-39]
1n
X7R
C[20-25]
LCMX02-640UHC-4TG
PB20A PB20B PB20C/SN PB20D/SI/SISPI
PB18A PB18B PB18C PB18D
PB15A PB15B PB15C PB15D
PB11A/PCLKT2_1 PB11B/PCLKC2_1 PB11C PB11D
PB9A/PCLKT2_0 PB9B/PCLKC2_0 PB9C PB9D
PB6A PB6B PB6C/MCLK/CCLK PB6D/SO/SPISO
PB4A PB4B PB4C/CSSPIN PB4D
GND
+3V3 R11
Name
GND
2
1
OUT
VCC
/Done
Print date: 06.02.2014
Signatur
Tst1
20MHz 3V3
GND
EN
Q2
LCMX02-640UHC-4TG
PR10A PR10B PR10C PR10D
PR9A PR9B PR9C PR9D
PR8A PR8B PR8C PR8D
PR5A PR5B PR5C/PCLKT1_0 PR5D/PCLKC1_0
PR4A PR4B PR4C PR4D
PR3A PR3B
PR2A PR2B PR2C PR2D
VCCIO1 VCCIO1 VCCIO1
IC5-C
XR-Ena
1K
06.02.2014 Muschler
Date
Run
Released 07.02.2014 Frank
Drawn
HaFu_TO
+3V3
HF16_is_XR Dout_Res_Notaus Dout_XR_Lamp
76 75 74 73
82 81 78 77
Dout_Tst2 Dout_Tst1 HF15_is_XR
86 85 84 83
94 93 92 91
HF11_is_XR HF12_is_XR
HF13_is_XR HF14_is_XR Dout_Tst4 Dout_Tst3
MCLK
98 97 96 95
100 99
107 106 105 104
79 88 102
HF07_is_XR HF08_is_XR HF09_is_XR HF10_is_XR
HF05_is_XR HF06_is_XR
HF01_is_XR HF02_is_XR HF03_is_XR HF04_is_XR
R71
A
22K
+3V3
R72
VCCIO2 VCCIO2 VCCIO2
gn
1K D1
IC5-B
gn
R73
37 51 66
gn
+3V3
1K D3
VCCIO3 VCCIO3 VCCIO3
yl
IC5-A
yl
1K D4
1K D6
7 16 30
3
4
yl
+3V3
R74 LED_Done
1K D11
C28 X7R
GND
R76
L43
5
+3V3
+3V3
22R
R12
Description
Tst3
Tst4
CAN-P0
LED_Done
R29 R30
133 132 131 130
TCK TMS
15 17 31 63 87 89 103 129
36 72 108 144
+3V3
1K 1K
N/A
Scale
002
Ziehm Module
100n
GND
GND
A3
Size
2
Page
of 13
648d-48748c-a
N/A
8 18 29 46 53 64 80 90 101 116 124 134
TCK
TMS
TDO TDI
02_I/O_Expander
Part No/Drawing No
Variant Description
LCMX02-640UHC-4TG
NC NC NC NC NC NC NC NC
GND GND GND GND GND GND GND GND GND GND GND GND
GND
X7R
+3V3 C91
LCMX02-640UHC-4TG
PT17A PT17B PT17C/INITN PT17D/DONE
PT16A PT16B PT16C PT16D
PT15A PT15B PT15C/JTAGENB PT15D/PROGRAMN
PT12A/PCLKT0_1 PT12B/PCLKC0_1 PT12C/SCL/PCLKT0_0 PT12D/SDA/PCLKC0_0
PT11A PT11B PT11C/TCK PT11D/TMS
PT10A PT10B PT10C/TDO PT10D/TDI
PT9A PT9B PT9C PT9D
SL1-08G
VCC VCC VCC VCC
6
VCCIO0 VCCIO0 VCCIO0
IC5-D
X25 1 2 3 4 5 6 7 8
IC5-E
112 111 110 109
117 115 114 113
122 121 120 119
128 127 126 125
139 138 137 136
TDO TDI
143 142 141 140
118 123 135
+3V3
CLK_20MHz
U648d-c-a.scm
CPU
U648d
Filename
CLK_20MHz
BLM18PG471
Tst2
Dout_Tst2
4
yl
3
R78
2
R75 Dout_Tst1
47n 1K D12
1K D14
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4K7 4K7 4K7 4K7 4K7 4K7 4K7 4K7
R51 R52 R53 R54 R55 R56 R57 R58
0R 0R 0R 0R 0R 0R 0R 0R
R59 R60 R61 R62 R63 R64 R65 R66
R77 Dout_Tst3
1K
5-36 yl
Fig. 5-14 D20
5.11.2
Dout_Tst4
1
5 Main Interface
U648d Schematics Page 2
U648d schematics page 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
270R
120R
ISOGND
X7R
C118
X7R
C94
1n
100n
ISO+5V
3
3
L15 BLM21BD221
ISOGND
1 HaFu_01_inp 2 3 HaFu_02_inp 4
L14 BLM21BD221
MLSS100-04
X3
S
in every switch
VCC
IC14-E
VCC
IC13-E
ISOGND
LM339
GND
LM339
GND
C102 470n
10K
R315
R313 220R
ISO+5V
47n
X7R
C45
47n
X7R
C44
C92 10n
R253 2K2
10K
R249
R252 2K2
10K
R250
R251 4K3
ISOGND
R325 2K2
10K
R317
R323 2K2
10K
R319
R321 4K3
ISOGND
ISOGND
12
12
ISOGND
C93 10n
ISOGND
ISOGND
C101 470n
10K
R248
R247 220R
ISO+5V
ISOGND
X7R
X7R
X7R
X7R
11
10
9
8
7
6
5
4
LM339
+
-
IC13-D
LM339
+
-
IC13-C
LM339
+
-
IC13-B
LM339
+
-
IC13-A
2
R328 330R
13
R327 330R
ISO+5V
14
1
R254 330R
ISO+5V
2
R255 330R
4
3
2
1
4
3
2
1
ILD207T
IC15-B
ILD207T
IC15-A
ILD207T
IC11-B
ILD207T
IC11-A
5
6
7
8
5
6
7
8
GND
GND
GND
GND
3
GND
C97 10n
R185 2K2
+3V3
GND
C100 10n
R186 2K2
+3V3
GND
C95 10n
R183 2K2
+3V3
GND
C96 10n
R184 2K2
+3V3
X7R X7R X7R X7R
Name
C117 10n
47n
X7R
C54
47n
X7R
C53
C113 10n
06.02.2014 Muschler
Date
ISOGND
C103 470n
10K
R335
R334 220R
ISO+5V
ISOGND
C112 470n
10K
R316
R314 220R
ISO+5V
X7R
Released 07.02.2014 Frank
Drawn
L17 BLM21BD221
ISOGND
1 HaFu_03_inp 2 3 HaFu_04_inp 4 MLSS100-04
X4
L16 BLM21BD221
4
X7R X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
Print date: 06.02.2014
Signatur
R340 2K2
10K
R336
R339 2K2
10K
R337
R338 4K3
ISOGND
R326 2K2
10K
R318
R324 2K2
10K
R320
R322 4K3
-
LM339
+
-
IC14-D
LM339
+
-
IC14-C
LM339
+
-
IC14-B
LM339
+
R330 330R
R342 330R
ILD207T
IC16-B
ILD207T
IC16-A
ILD207T
IC12-B
ILD207T
IC12-A
CAN-P0
4
3
2
1
4
3
2
1
U648d-c-a.scm
CPU
13
R341 330R
ISO+5V
14
1
R329 330R
ISO+5V
2
U648d
Filename
Description
11
10
9
8
7
6
5
4
IC14-A
5
5
6
7
8
5
6
7
8
GND
C121 10n
R189 2K2
+3V3
GND
C122 10n
R190 2K2
+3V3
GND
C119 10n
R187 2K2
+3V3
GND
C120 10n
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
A3
Size
3
Page
of 13
03_HaFu_Inputs_1-4
Part No/Drawing No
Variant Description
GND
GND
GND
GND
6
R188 2K2
+3V3
X7R X7R
Fig. 5-15 X7R
5.11.3
X7R
1
5 Main Interface
U648d Schematics Page 3
U648d schematics page 3
5-37
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
1 2 3 4
HaFu_06_inp
HaFu_05_inp
ISOGND
X7R
C144 1n
X7R
C136 100n
ISO+5V
L13 BLM21BD221
ISOGND
X5
MLSS100-04
L12 BLM21BD221
C123 470n
10K
R346
R345 220R
3
3
VCC
IC21-E
VCC
IC20-E
ISOGND
C124 470n
10K
R358
R356 220R
ISO+5V
LM339
GND
LM339
GND
C142 10n
47n
X7R
C75
47n
X7R
C74
C135 10n
ISOGND
12
12
R368 2K2
10K
R360
R366 2K2
10K
R362
R364 4K3
ISOGND
R351 2K2
10K
R347
R350 2K2
10K
R348
R349 4K3
4
11
10
9
8
7
6
5
LM339
+
-
IC20-D
LM339
+
-
IC20-C
LM339
+
-
IC20-B
LM339
+
-
IC20-A
2
R371 330R
13
R370 330R
ISO+5V
14
1
R352 330R
ISO+5V
2
R353 330R
4
3
2
1
4
3
2
1
ILD207T
IC22-B
ILD207T
IC22-A
ILD207T
IC18-B
ILD207T
IC18-A
5
6
7
8
5
6
7
8
GND
GND
GND
GND
3
GND
C140 10n
R193 2K2
+3V3
GND
C145 10n
R194 2K2
+3V3
GND
C137 10n
R191 2K2
+3V3
GND
C139 10n
R192 2K2
+3V3
X7R
ISO+5V
ISOGND
X7R
X7R
X7R
X7R
1 2 3 4 HaFu_08_inp
HaFu_07_inp
Name
C150 10n
47n
X7R
C90
47n
X7R
C79
C143 10n
06.02.2014 Muschler
Date
ISOGND
C141 470n
10K
R379
R378 220R
ISO+5V
ISOGND
C134 470n
10K
R359
R357 220R
ISO+5V
Released 07.02.2014 Frank
Drawn
L11 BLM21BD221
ISOGND
MLSS100-04
X6
L10 BLM21BD221
4
X7R X7R
X7R X7R X7R
X7R X7R
Print date: 06.02.2014
Signatur
R384 2K2
10K
R380
R383 2K2
10K
R381
R382 4K3
ISOGND
R369 2K2
10K
R361
R367 2K2
10K
R363
R365 4K3
LM339
+
-
IC21-D
LM339
+
-
IC21-C
LM339
+
-
IC21-B
LM339
+
-
R386 330R
13
4
3
2
1
4
3
ILD207T
IC23-B
ILD207T
IC23-A
ILD207T
IC19-B
ILD207T
IC19-A
CAN-P0
R385 330R
ISO+5V
14
1
R372 330R
2
1
U648d-c-a.scm
CPU
R373 330R
ISO+5V
2
U648d
Filename
Description
11
10
9
8
7
6
5
4
IC21-A
5
5
6
7
8
5
6
7
8
GND
C151 10n
R197 2K2
+3V3
GND
C152 10n
R198 2K2
+3V3
GND
C146 10n
R195 2K2
+3V3
GND
C147 10n
R196 2K2
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
A3
Size
4
Page
of 13
04_HaFu_Inputs_5-8
Part No/Drawing No
Variant Description
GND
GND
GND
GND
6 +3V3
X7R X7R
5-38 X7R
Fig. 5-16 X7R
5.11.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
U648d Schematics Page 4
U648d schematics page 4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
1 2 3 4
HaFu_10_inp
HaFu_09_inp
ISOGND
X7R
C167 1n
X7R
C157 100n
ISO+5V
L23 BLM21BD221
ISOGND
X7
MLSS100-04
L22 BLM21BD221
C153 470n
10K
R392
R391 220R
3
3
VCC
IC50-E
VCC
IC40-E
ISOGND
C154 470n
10K
R404
R402 220R
ISO+5V
LM339
GND
LM339
GND
C165 10n
47n
X7R
C197
47n
X7R
C109
C156 10n
ISOGND
12
12
R414 2K2
10K
R406
R412 2K2
10K
R408
R410 4K3
ISOGND
R397 2K2
10K
R393
R396 2K2
10K
R394
R395 4K3
11
10
9
8
7
6
5
4
LM339
+
-
IC40-D
LM339
+
-
IC40-C
LM339
+
-
IC40-B
LM339
+
-
IC40-A
2
R417 330R
13
R416 330R
ISO+5V
14
1
R398 330R
ISO+5V
2
R399 330R
4
3
2
1
4
3
2
1
ILD207T
IC52-B
ILD207T
IC52-A
ILD207T
IC25-B
ILD207T
IC25-A
5
6
7
8
5
6
7
8
GND
GND
GND
GND
3
C162 10n
R142 2K2
GND
C163 10n
R143 2K2
+3V3
GND
C168 10n
R144 2K2
+3V3
GND
C158 10n
R199 2K2
+3V3
GND
X7R
+3V3
1 2 3 4 HaFu_12_inp
HaFu_11_inp
Name
06.02.2014 Muschler
Date
ISOGND
C164 470n
10K
R425
R424 220R
ISO+5V
ISOGND
C155 470n
10K
R405
R403 220R
ISO+5V
Released 07.02.2014 Frank
Drawn
L21 BLM21BD221
ISOGND
MLSS100-04
X8
L20 BLM21BD221
4
C171 10n
47n
X7R
10K
R415 2K2
10K
R407
R413 2K2
Print date: 06.02.2014
R430 2K2
10K
R426
R429 2K2
10K
R427
R428 4K3
ISOGND
Signatur
C200
47n
X7R
C199
C166 10n
R409
R411 4K3
-
R419 330R
R432 330R
4
3
2
1
4
3
2
1
U648d-c-a.scm
CAN-P0
13
R431 330R
ISO+5V
14
1
R418 330R
ISO+5V
2
U648d
Filename
CPU
LM339
+
-
IC50-D
LM339
+
-
IC50-C
LM339
+
-
IC50-B
LM339
+
Description
11
10
9
8
7
6
5
4
IC50-A
5
ILD207T
IC53-B
ILD207T
IC53-A
ILD207T
IC27-B
ILD207T
IC27-A
GND
GND
GND
GND
GND
C173 10n
R147 2K2
+3V3
GND
C179 10n
R148 2K2
+3V3
GND
C169 10n
R145 2K2
+3V3
GND
C170 10n
R146 2K2
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
A3
Size
5
Page
of 13
05_HaFu_Inputs_9-12
Part No/Drawing No
Variant Description
5
6
7
8
5
6
7
8
6 +3V3
X7R X7R
ISO+5V
ISOGND
X7R
X7R
X7R
X7R
X7R X7R
X7R X7R X7R
X7R X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
Fig. 5-17 X7R
5.11.5
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
U648d Schematics Page 5
U648d schematics page 5
5-39
E
D
C
B
A
HaFu_14_inp
HaFu_13_inp
ISOGND
X7R
C194 1n
X7R
C187 100n
ISO+5V
L26 BLM21BD221
ISOGND
X10 1 2 3 4
MLSS100-04
L25 BLM21BD221
C180 470n
10K
R436
R435 220R
ISO+5V
3
VCC
IC55-E
ISOGND
C185 470n
10K
R447
R446 220R
ISO+5V
ISOGND
X7R
X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
C201
C186 10n
LM339
GND
C193 10n
47n
X7R
C202
47n
X7R
X7R
X7R
ISOGND
12
R452 2K2
10K
R448
R451 2K2
10K
R449
R450 4K3
ISOGND
R441 2K2
10K
R437
R440 2K2
10K
R438
R439 4K3
4
R454 330R
R442 330R
4
3
2
1
4
3
2
1
HaFu_11_inp HaFu_12_inp HaFu_13_inp HaFu_14_inp
13
R453 330R
ISO+5V
14
1
ISOGND
2 3 4 5 6
2
R443 330R
ISO+5V
ISO+5V
X14 1
LM339
+
-
IC55-D
LM339
+
-
IC55-C
LM339
+
-
IC55-B
LM339
+
-
53047-06
11
10
9
8
7
6
5
IC55-A
2
ILD207T
IC56-B
ILD207T
IC56-A
ILD207T
IC54-B
ILD207T
IC54-A
5
6
7
8
5
6
7
8
GND
GND
GND
GND
3
GND
C192 10n
R118 2K2
+3V3
GND
C195 10n
R119 2K2
+3V3
GND
C188 10n
R149 2K2
+3V3
GND
C189 10n
R150 2K2
+3V3
X7R X7R
5-40 X7R
Fig. 5-18 X7R
Name
06.02.2014 Muschler
Date
Released 07.02.2014 Frank
Drawn
4
R95 10K
Print date: 06.02.2014
Signatur
TP28
+3V3
CAN-P0 U648d-c-a.scm
CPU
GND
1 X42 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SL2-16G
Test-Connector 9 - 16
SL2-16G
1 X41 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Test-Connector 1 - 8
U648d
Filename
Description
5
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
A3
Size
6
Page
of 13
06_HaFu_Inputs_13-14
Part No/Drawing No
Variant Description
6
5.11.6
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
U648d Schematics Page 6
U648d schematics page 6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
R173
2K2
R178
2K2
R175
2K2
1 2 3 4 5 6 7 8
ON ON ON ON ON ON ON ON
OFF OFF OFF OFF OFF OFF OFF OFF
DIPfunction x-ray switch position switch
HaFu stands for Hand-/Foot-Switch Input.
HaFu 1/9 HaFu 2/10 HaFu 3/11 HaFu 4/12 HaFu 5/13 HaFu 6/14 HaFu 7/15 HaFu 8/16
R170
2K2
HF01_is_XR HF02_is_XR HF03_is_XR HF04_is_XR HF05_is_XR HF06_is_XR HF07_is_XR HF08_is_XR
DIP-Switch
+3V3
GND
GND
GND
GND
5
6
7
8
5
6
7
8
ILD207T
IC30-B
ILD207T
IC30-A
ILD207T
IC29-B
ILD207T
IC29-A
2
4
3
2
1
4
3
2
1
R171
+3V3
330R
R179
330R
R176
330R
R174
330R
2 4 6 8 10 12 14 16
S5 1 3 5 7 9 11 13 15
GND
Inp_AUX01-
Inp_AUX01+
Inp_AUX02-
Inp_AUX02+
Inp_AUX03-
Inp_AUX03+
Inp_AUX04-
Inp_AUX04+
3
TEMP_FREQ
FLOW_MON
FAN_TACHO
WP_TACHO
Drawn
HF09_is_XR HF10_is_XR HF11_is_XR HF12_is_XR HF13_is_XR HF14_is_XR HF15_is_XR HF16_is_XR
4
R211
2K2
R283
2K2
R281
2K2
R279
2K2
Name
+3V3
GND
GND
GND
GND
5
6
7
8
5
6
7
8
1 2
Dil Schalter
8
7
6
5
4
3
Released 07.02.2014 Frank
06.02.2014 Muschler
Date
Print date: 06.02.2014
Signatur
1
4
3
2
1
4
3
2
8
7
6
5
4
3
2
1
S6
5
R278
CAN-P0
GND
Inp_TEMP_FREQ-
Inp_TEMP_FREQ+
Inp_FLOW_MON-
Inp_FLOW_MON+
Inp_FAN_TACHO-
Inp_FAN_TACHO+
Inp_WP_TACHO-
Inp_WP_TACHO+
U648d-c-a.scm
CPU
1 3 5 7 9 11 13 15
330R
R284
330R
R282
330R
R280
330R
U648d
Filename
Description
Dil Schalter
2 4 6 8 10 12 14 16
+3V3
ILD207T
IC49-B
ILD207T
IC49-A
ILD207T
IC48-B
ILD207T
IC48-A
10K 10K 10K 10K 10K 10K 10K 10K R272 R271 R270 R269 R268 R267 R266 R265
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 10K 10K 10K 10K 10K 10K 10K 10K
Fig. 5-19 R463 R462 R461 R460 R459 R458 R457 R389
N/A
Scale
002
Ziehm Module
A3
Size
7
Page
of 13
648d-48748c-a
N/A
07_Opto_Inputs
Part No/Drawing No
Variant Description
6
5.11.7
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
U648d Schematics Page 7
U648d schematics page 7
5-41
5-42
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 5-20
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
Dout_Horn
+5V
Dout_AC_FAN_On
+5V
Dout_PFC_On
+5V
Dout_RotAn_Start
+5V
Dout_RotAn_Norm
+5V
Dout_Pump
+5V
R167
R164
R161
R158
R155
R152
180R
180R
180R
180R
180R
180R
3K3
R7
3K3
R6
3K3
R5
3K3
R4
3K3
R3
3K3
R2
5
4
2
1
IC28-A
4
3
ILD207T
IC28-B
5
6
7
8
6
IC26-B 3
T20 BC817-40
gn
GND
D33
7
2 ILD207T
8
IC26-A 1
ILD207T T19 BC817-40
gn
GND
D31
5
4
ILD207T T18 BC817-40
gn
GND
D28
6
IC24-B 3
T17 BC817-40
gn
GND
D25
7
ILD207T T16 BC817-40
gn
GND
D22
8
1
2
2
ILD207T T15 BC817-40
gn
GND
D19
IC24-A R153
0R
R168
0R
R165
0R
R162
0R
R159
0R
R156
0R
Out_Horn-
Out_Horn+
to Horn
Out_AC_FAN_On-
Out_AC_FAN_On+
Out_PFC_On-
Out_PFC_On+
Out_RotAn_Start-
Out_RotAn_Start+
Out_RotAn_Norm-
Out_RotAn_Norm+
Out_Pump-
Out_Pump+
to Pump
3
+5V
Name
180R
180R
180R
180R
3K3
R1
3K3
R10
3K3
R9
3K3
R8
06.02.2014 Muschler
Date
R237
R216
R172
R166
Released 07.02.2014 Frank
Drawn
Dout_8
Dout_7
+5V
Out_FAN_PWM
+5V
Out_WP_PWM
+5V
4
IC51-A
4
3
IC51-B
Print date: 06.02.2014
Signatur
2
1
5
5
6
7
8
5
6
7
8
R177
0R Out_AUX08-
Out_AUX08+
MX 70543-4VP
1 X12 2 3 4
Out_AUX07-
Out_AUX07+
Out_FAN_WPM-
Out_FAN_WPM+
CAN-P0
R285
0R
R236
0R
Out_WP_PWM-
Out_WP_PWM+
U648d-c-a.scm
CPU
R169 0R
U648d
Filename
Description
ILD207T T24 BC817-40
gn
GND
D36
IC47-B
ILD207T T21 BC817-40
gn
GND
D35
4
3
ILD207T T23 BC817-40
gn
GND
D34
1
2 ILD207T T22 BC817-40
gn
GND
D32
IC47-A
N/A
Scale
002
Ziehm Module
A3
Size
8
Page
of 13
648d-48748c-a
N/A
08_Opto_Outputs
Part No/Drawing No
Variant Description
6
5.11.8
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
5 Main Interface
U648d Schematics Page 8
U648d schematics page 8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
XP0
B1 B2 B3 B4 B5 B6 B7 B8
S1 S2 S3 S4 S5 S6 S7 RJ45
CANL
CANH
6410-08
X13 1 2 3 4 5 6 7 8
Shield7
Shield6
Shield5
Shield4
Shield3
Shield2
D1 D2 D3 D4 D5 D6 D7 D8
RJ45
C1 C2 C3 C4 C5 C6 C7 C8
RJ45
Shield1
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
X9-D
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
X9-C
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
X9-B
RJ45
A1 A2 A3 A4 A5 A6 A7 A8
4
1
3
2
11μH
L2
CANH CANL CANSTÖR CANSTR
CANGND
CANGND
CANGND
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
6
7
2
Rs Vref
TxD RxD
VCC
IC9
47n
8 5
1 4
3
220μ/10V
SN65HVD230D
CANL
S1 S2 S3 S4 S5 S6 S7 RJ45
D1 D2 D3 D4 D5 D6 D7 D8
CANSENSE
CANH
GND
X7R
C98
C72
CAN+5V
Shield7
Shield6
Shield5
Shield4
Shield3
Shield2
Shield1
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
C1 C2 C3 C4 C5 C6 C7 C8 RJ45
X11-D
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
B1 B2 B3 B4 B5 B6 B7 B8 RJ45
X11-C
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
X11-B
RJ45
A1 A2 A3 A4 A5 A6 A7 A8
GND
+3V3
CANGND
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
CANGND CAN+5V CANL CANSTÖR CANSTR CANH C_GND C_+5V
+3V3
ZEN_CANTx ZEN_CANRx
CAN_Fault_out
CAN_XR_Ena_out 22K
R93
3
X7R
R94 10K
CANGND
GND
D75 D74
22K
R49
CANGND
R50 10K
Name
06.02.2014 Muschler
Date
Released 07.02.2014 Frank
Drawn
CANGND
CANSTÖR
CANSTR
MP3
MP2
MP1
Description
U648d-c-a.scm
CAN-P0
T6 BC817-40
N/A
Scale
002
Ziehm Module
648d-48748c-a
A3
Size
9
Page
of 13
09_CAN_Distribution
Part No/Drawing No
Variant Description
N/A
CAN_Fault_inp
R228 4K7
+3V3
CANGND
R232 10K
6
T5 BC817-40
R227 4K7
+3V3
CANGND
R231 10K
CANGND CANGND
R230 22K
X7R
CANGND CANGND
R229 22K
U648d
Filename
CPU
CANGND
BLM18PG471
L34
X-Fault
BLM18PG471
L33
X-Ena
5
CANGND
CANSTÖR
Print date: 06.02.2014
Signatur
Low active = Fault
CAN+5V
STÖRUNG FAULT
BLM18PG471
L36
T2 BC817-40
rd
X-Fault D13
R48 470R
CANSTR High active = Strahlung Enable
CAN+5V
STRAHLUNG X-RAY ENABLE
BLM18PG471
L35
4
Xray-Ena D8 yl
R39 2K2
CANGND
R290 3K9
T11 BC807-40
82R R291
CANGND
PULL-UP In the Generator
CANGND
T30 BC817-40
R289 R288
C159 100n
LL4148 LL4148
X11-A
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
2
4K7 4K7
X9-A
R226
C1 C2
CANGND CAN+5V CAN L CANSTOER CANSTR CAN H C.GND C.+5V
4K7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 22K
22n 22n
Fig. 5-21 X7R
5.11.9
+
1
5 Main Interface
U648d Schematics Page 9
GND
U648d schematics page 9
5-43
R28
E
D
C
B
A
+20V +5V +3V3
GND
X21 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 281276-1
MX 87832-2020
1 X40 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Out_Pump+ Out_PumpOut_RotAn_Norm+ Out_RotAn_NormOut_RotAn_Start+ Out_RotAn_StartOut_PFC_On+ Out_PFC_OnOut_AC_FAN_On+ Out_AC_FAN_OnInp_WP_TACHO+ Inp_WP_TACHOInp_FAN_TACHO+ Inp_FAN_TACHOInp_FLOW_MON+ Inp_FLOW_MONInp_TEMP_FREQ+ Inp_TEMP_FREQOut_WP_PWM+ Out_WP_PWMOut_FAN_WPM+ Out_FAN_WPMInp_AUX01+ Inp_AUX01Inp_AUX02+ Inp_AUX02Inp_AUX03+ Inp_AUX03Inp_AUX04+ Inp_AUX04Out_AUX07+ Out_AUX07Out_AUX08+ Out_AUX08-
Universal I/O´s (to U579 / U701)
used in VISION-R based machines
GND24VB
/Emrg_I_Loop
WP_TACHO FAN_TACHO FLOW_MON TEMP_FREQ EMERGENCY Dinp_EmrgLoopOpen TxD RxD TFT+24V +5V_TN
Test Connector
AC FAN ON
PFC EN
START
NORMAL
PUMP ON NETZAUS NETZEIN NEAGND
MLSS100-05
1 2 3 4 5
LED ON
GND
-OFF-GND-GND-ON-
M[1-6] MTH3.3mm NDK SC8mm
instead of U579/X8
L31
X18
NETZAUS
NEAGND
M[7-10] MTH2.8mm NDK SC5
to XP0
to TFT
R14 10K
/CS_EXT_RS232
SPI1_CLK
SPI1_MISO
Name
GND
Released 07.02.2014 Frank
C12 33p
Q3 3.6864MHz
12
5
13
11
14
15
8
Print date: 06.02.2014
Signatur
1 4 3 2
9
X2
NC
NC
RX
TX
GND
10
X1
SCLK
DOUT
DIN
VCC
22n
10μ/35V
X7R
IC34 MAX3100CEE
+
C11
C209
06.02.2014 Muschler
C14 33p
4
3
2
1
7
16
SPI1_MOSI
Date
R13 10K
4
6
Drawn
+3V3 BLM18PG471
/IRQ_EXT_RS232
M[11-16] Mark. Point 1.5mm
MLSS100-06
1 2 3 4 5 6
+20V
X17
MLSS100-05
1 2 3 4 5
3
BLM21BD221
Out_Pump+ Out_Pump-
TxD (TFT sender) RxD (TFT reciever) Sound+ SoundGND
GND24VB TxD (TFT sender) RxD (TFT reciever) Sound+ SoundGND
-GNDON LED Standby LED -ON-OFF-
MLSS100-05
X27 1 2 3 4 5
in case of U515 replacement
MLSS100-06
X26 1 2 3 4 5 6
from ON/OFF Buttons
X22
X220
to XP0
MLSS100-02
X20 1 2
to Pump
used in VISION based machines
TFT+24V
GND24VB
2
R102
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
475R
R101
GND
+5V
C99
9
12
10
11
5
4
3
1
16
FeB 3A
CAN-P0
MAX3232CUE+
R2OUT
R1OUT
T2IN
T1IN
C2-
C2+
C1-
C1+
VCC
IC10
RxD
TxD
HaFu_11_inp HaFu_12_inp HaFu_13_inp HaFu_14_inp ISOGND
U648d-c-a.scm
CPU
100n
100n
100n
L9
U648d
Filename
Description
X7R
C87
X7R
C86
5
X7R
475R
5-44 L40
Fig. 5-22 X7R
C19
R2IN
R1IN
T2OUT
T1OUT
V-
V+
GND
100n
6
8
13
7
14
TP2
TP1
100n
100n
GND
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
1X33 2 3 4 5 6 7 8 9 10 11 12
A3
Size
10 of 13
Page
10_Var_Connectors
Part No/Drawing No
Variant Description
X7R
6 C89
X7R
2 C88
15
BLM18PG471
L42
BLM18PG471
L41
MW-06-03-G-D-231-079
0R 0R 0R 0R 0R
LineMaster Interface
R96 R97 R98 R99 R100
GND
C0G
5.11.10
C0G
1
5 Main Interface
U648d Schematics Page 10
U648d schematics page 10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
F2
+5V
MLSS156-04
X23 1 2 3 4
+24VB
C6
X7R
C5
1n
GND24VB
BLM18PG471
L37
1.6AT
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
2
1
VOUT
5
4
+
TMV0505EN
5
6
7
C8
3
GL1 B80C5000
GND
2
~
~
1
C0G
C128
R225
GND
68p
680K
IC41 CA3140M
1
C76 FeB 3A 100n
L19
GND
R154 10R
L3
FeB 3A
L38
FeB 3A
2
+
ISOGND MP12
C46 10μ/35V
MP11 ISO+5V
GND
+20V
ESD Prot.
R107 2M21
+3V3
MP13
C78 100n
GND
+3V3
CANGND
T10 BSS138 1
3
T8 BC817-40
GND
10
9
MC-pres
yl
8
7
ISOGND
R25
GND 7
1
Vadj
4K7
R23
CAN_Sense_inp
CANH
R246 470R
D68
gn
+5V D67
+3V3
Name
gn
+3V3 D78
R301 750R
GND
06.02.2014 Muschler
Date
GND
2
3
+5V
FeB 3A
L4
CANL
MP14 +5V
3
ISO+5V D80
D81
gn
Print date: 06.02.2014
ISOGND
2
220μ/10V
R464 470R
ISO+5V
GND MP15
Signatur
Low = MC present
I.I. or Generator terminates with second 120 Ohm resistor
GND
X7R
Released 07.02.2014 Frank
Drawn
4
6 5
Vout
R244 121R
100R
VSense
121R
R245
3
4
GND
GND
VIN
2 K1-B TQ2-5V
K1-C TQ2-5V
D65
IC42 PTN78060WAD
ISO+5V
3
2
CANGND
D64 LL4148
+
-Vout
NC
5
CANGND
4
V-
+
X7R
CANGND
R243 1K
GND24VB
Out_Horn-
Out_Horn+
220μ/10V
100μ/10V
CAN-P0
GND
L7
22K
GND
MLSS100-02
1 2
X28
CAN+5V
+5V
0R
R80
C104 220p
6
J2 SL1-2G
CANGND
R240
F/SU27
H1
R234 220K
HORN
C116 470n
FeB 3A
L8
FeB 3A
X7R
D66 1N5339B
C115 100μ/10V
+5V
R233 22K
U648d-c-a.scm
CPU
U648d
Filename
Description
C114 100μ/10V
+
Strom reicht für 7x gedrückt: 7 x (14mA Schalter + 10mA LED) = 168mA mit Leerlauf 26mA
GND
VCC
IC17 +Vout
LP3873ES 3.3
GND
3
-
3
6
R105 4K7
L39
BLM18PG471
+
GND
VIN
GND
15Vac_2
IC38
C77 100n
1
2
L24 FeB 3A
C107
4
CANGND
CANGND
15Vac_1
R242 3K3
C106 100n
X7R
+24VB
C4
+3V3
C211 +
FeB 3A
L18
10K
R390
100μ/10V
+5V
1.0AT
F1
1K
R239
F
680n/100V
V+
C10
-
1000μ/50V
2
X7R
CANSENSE
+5V
C71 100n X7R
C108 X7R
8
X7R
A
X7R
X7R
K1-A TQ2-5V
R287
C3 20K
7
220n
C111 C13
C129
1
X7R
+
100μ/10V
C105 100n
22n
GND
100μ/10V
1000μ/50V X7R
C110 1μ/50V X7R
C132 100n C208
C133 100n 4n7/250VAC
C210
R235 2K2
X7R
X7R
47n C26 100n
C130 +
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
+
BZX84C2V7
C70 100n
5
100μ/10V
C0G
2
4
C203
C131 +
D10
+
LL4148
+
BZX84C2V7
1
N/A
Scale
002
Ziehm Module
R241 10K
X7R
648d-48748c-a
N/A
T9 BC847B
R238 2K21
T7 BC847B
0R
A3
Size
11 of 13
Page
11_CAN-Trm_Pwr_Horn
Part No/Drawing No
Variant Description
C204
100n X7R
3 22n
3
C205
CAN+5V
10n
2
X7R
R79 C206
Automatic CAN termination
22n
+
X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 +
+
Fig. 5-23 10n
5.11.11
X7R
1
5 Main Interface
U648d Schematics Page 11
U648d schematics page 11
5-45
E
D
C
B
A
1 2
Emergency Stop
to U521/U579
B
A
B
A
from limit switches
1 2
1 2
MLSS100-04
X37 1 2 3 4
Local
1 2
U685
1 2
Reserve
R215
2
22R
TQ2-5V
TQ2-5V
K3-C
GND
8
7
GND
C16
1 2
1
47n
Emg_Loop-
180R
R27
180R
R47
7
8
Emg_Loop-
10R
R305
10R
R21
R38
4
3
GND
IC8-B
4
5
+5V
ILD207T
IC36-B
6
1
GND
2
BD136-16 T12
GND
7
8
T3 BC817-40
ILD207T If ca. 10mA
2K2
rd
D72
NEAGND
3
If ca. 10mA
ILD207T
IC36-A
NETZAUS
2
1
ResEmrg
Emg_Loop+
ResEmrg MP18
IC1-A 4
+5V
ILD207T
74AHC1G32
2
R310
IC37-A
X7R
Emg_Loop+
rd
T14 BC817-40
D26
EmrgTFT
BLM18PG471
D140
GND24VB
82R
R103
D141
R108 1K
GND
3
BAT64 2 3
L6
GND
9
D139
K3-B
1μ
X7R
C149
1μ
X7R
C148
2 BAT64
3
4
R223
22R
+5V_TN
BLM18PG471
CurrentSource: 30mA
T31 BC817-40
TQ2-5V 10
K3-A
GND
+
+5V 1
GND24VB
GND24VB
10μ/50V
TP3
C7
GND24VB
GND24VB
5
6
3
D108
7
9
GND24VB
BLM18PG471 BLM18PG471
MLSS100-02 from U579/X31
X32
MLSS100-04
X36 1 2 3 4
TFT
MX 70543-2VP
X31
/ZEN_RES
L1
MX 70543-2VP
X30
Dout_Res_Notaus
in case of U515 replacement
XP0
MX 70543-2VP
X29
L49 L50
MX 70543-2VP
X34
Touch Emrg-Off
EmergencySwitches N.C.
all
1 2
MX 70543-2VP
X24
MLSS100-03
8 BAT64
+24VB
100n
3
C207
LL4148
X35 1 2 3
120R
200R X7R
56R R307 R309
56R R308 4K7
2
GND
gn
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Any unused connector has to be bridged!
Any unused connector has to be bridged!
3
D142
2
R218
R219
D90 D63
22K 22K
BAT64 2 3 1PS79SB31 1PS79SB31
D23
I-Loop
R46 1K
+5V
GND
EMERGENCY
Name
MP5
C18 47n
Description
C126 100n
7
2
T25 BC817-40
C9
CAN-P0
47n
X7R
5
+3V3
ILD207T
8
IC8-A
X7R
1
GND24VB
GND
X7R
U-Loop
U648d-c-a.scm
CPU
+24VB
D70 BZX84C9V1
D69 BZX84C9V1
+24VB D71 gn
R273 820R
U648d
Filename
2K2
R41
2
2 3
3
GND24VB
X7R
GND24VB
5
GND24VB
MP4
GND24VB
Print date: 06.02.2014
Signatur
/Emrg_I_Loop
06.02.2014 Muschler
Date
TP29
Released 07.02.2014 Frank
Drawn
GND24VB
SL1-2G
J1
MP10 K2-Res
178Ohm; 30mA; +/-10%
TQ2-5V
K2-A
K2-B TQ2-5V 3
4
10
1
GND24VB
2
+
+3V3
low = Loop is open 20V = Buttons closed, Loop still open 5V = Buttons closed, Loop closed = OK
EMRG MP19
4
R15 C15
K2-C TQ2-5V
R110 R109
2K2 10n
R306 3K9 10K
X7R
D109 3K3 LL4148 100n
gn 3 D53 2 R40
D121 BZX84C2V7 470R
R304 D5 C17 D21 R121 R122
R42 R303
LL4148 X7R
LL4148 1K8 3K6
10K 4K7
R43 R116 gn
820R 820R D9
5-46 GND
4
GND
TP4
5
6
C127 100n
3
N/A
Scale
002
Ziehm Module
648d-48748c-a
N/A
A3
Size
12 of 13
Page
12_Emergency
Part No/Drawing No
GND
Dinp_EmrgLoopOpen
GND24VB
Variant Description
ILD207T
IC37-B
+24VB typically 21Vdc
6
74AHC1G32
VCC
IC1-B
3
X7R
+3V3
C125 100n
R22
Fig. 5-24 2K2
5.11.12
+
1
5 Main Interface
U648d Schematics Page 12
U648d schematics page 12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
yl
+5V
180R
3K3
R44
X-Lamp
Tone_Tx_Rx
D24
22p
C0G
GND24VB
R37
Dout_XR_Lamp
C161
ILD207T
IC3-A
GND
+5V_TN
150p
NP0
C177
T29 BC817-40
2
1
3K3
R35
+5V_TN
18.432MHz
R182
12
11
Bandwidth
GND24VB
7
2
1
3
GND24VB
GND24VB
144kHz
RTC
10
MP9
115,20kHz
LM567C
GND
LOOPF
OUTF
IN
IC35
C178
4
GND24VB
MP17
MP16
VCO
5
6
8
GND24VB
TRES
TCAP
OUT
V+
GND24VB
+5V_TN
100n
X7R
C172
1K
P1
GND24VB
120R
R300
C73 1n
+5V_TN
8K2
R292
C191 100n
+5V_TN
GND24VB
8
16
GND24VB
Center Frequency
3K3
R45
3K9
VSS
VDD
low active!
+5V_TN
10n
X7R
R299
:128
7 5 4 6 1413151 2 3
CP CD
CTC
9
ACHTUNG!! NEUE FREQUENZ NÖTIG
Decoder X-Ray-Key from Touch-Center
MR
IC31 74HC4060D RS
max. 200mV
GND24VB
7
8
R298
Q4
R275
144,00kHz 2K7 1K5
R276
A
220K
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
GND24VB
R277 R286
R180
R20
100K 100K
X7R
2K2
NP0
3
R293 8K2
+5V_TN
C0G
GND24VB
C27 1n
R34
22p
X7R
1K
22K
C182 gn
C160
NP0
2
C181
100p
6
5
3
4 ILD207T
IC3-B
X-Key
C0G
GND24VB
5
6
+3V3
MAX4477ASA
+
-
R181
+24VB
1K
R294
1K
Name
GND24VB
FeB 3A
L44
1
MP7
OUT
2
3
GND24VB
5
100n
+24VB
C196 100n
GND24VB
U648d-c-a.scm
CPU
MP8
MP6
CAN-P0
FeB 3A
L45
+5V_TN
BLM21BD221
L5
U648d
Filename
Description
X7R
GND24VB
C184
GND24VB
R78_5V-0.5A
GND
GND24VB
IN
IC7
10n
C0G
C183
Tone
GND24VB
Print date: 06.02.2014
Signatur
GND24VB
C198 100n
BC807-40 T13
T4 BC817-40
+5V_TN
GND24VB
06.02.2014 Muschler
Date
4
C29
Released 07.02.2014 Frank
Drawn
7
Transmitter X-Ray-Lamp to Touch-Center
IC32-B
GND
R36
C0G
X7R
X7R
1M
X7R
R302
47n
C176
10n
C175
R297
10n
C174
10K
220p 180R
D7
100n
4K7
C138 Tone_Tx_Rx
L46 L27 +
3K3
X7R
R295
220μ/50V X7R
FeB 3A 3.3mH 0.7A C40
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 220μ/10V
Fig. 5-25 +5V_TN
TFT+24V
TFT+24V
8
6
BZX84C2V7
V-
C190 X7R
3
2
002 N/A
648d-48748c-a
N/A
A3
Size
13 of 13
Page
13_Tone_Modulation
Part No/Drawing No Ziehm Module
4
GND24VB
Variant Description
Scale
D77
gn
+5V_TN D76
R296 330R
+5V_TN
GND24VB
MAX4477ASA
V+
IC32-C
100n
+5V_TN
GND24VB
C43
+
100n
5.11.13
X7R
1
5 Main Interface
U648d Schematics Page 13
U648d schematics page 13
5-47
5 Main Interface
5-48
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel detector Module 4
Ziehm Vision RFD 280495 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6
Flat-panel Detector
6.1
General
There are two different systems of flat-panel detectors: − Type 1 (with Command Processor) The flat-panel processing is located in the monitor cart. A raw signal is sent to the command processor in the monitor cart via swivel harness and P0 cable. For this system only aSi panels are available. − Type 2 (with CCU) The flat-panel processing is located in the panel housing. The processed sigal is sent directly to the image memory in the monitor cart via swivel harness and P0 cable. For this system, aSi or CMOS panels are optionally available.
6.2
Type 1 Flat-panel Detectors with Command Processor
There are two versions and sizes of aSi (PaxScan) flat-panel detectors consisting of following parts: PaxScan 2020+ / PaxScan 3030+ (+Panel) − the receptor panel 2020+ / 3030+ − command processor CP2 PaxScan 2020X / PaxScan 3030X (XPanel) − the receptor panel 2020X / 3030X − command processor CP2LC Additionally required parts for both versions: − GigaLink interface in the monitor cart − GigaLink interface in the mobile stand The flat-panel detector replaces the image intensifier. The command processor is located in the monitor cart. Communication between panel and command processor is established via a serial GigaLink interface. Two additional interface boards are required to provide this interface, one in the monitor cart and one in the mobile stand.
6.2.1
PaxScan Hardware
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-1
Fig. 6-1
6-2
Ziehm
Varian
Flat Panel Detector
Power
Fiber
Power Supply 24V/3,2A
CAN
Converter Fiber to Copper
Varian Interface
U588
Vsync
M. Ernemann P. Berauer R. Sörgel
Drawn: Release: Changed:
(CAN BUS)
Gigalink
P0 cable
Paxscan 3030+ / 3030x / 2020+ / 2020x in RFD and RFD HE
Hand / Foot switch control (Main Interface)
Generator
Vsync
Mobile Stand
All rights reserved. Subject to change without prior notice.
27. Jan.2015
08.Mar.2006
08.Mar.2006
Converter Fiber to Copper
U578/ U714
.
Ethernet
ethernet CP
NIC
CAN P0
Unit:
Command Processor CP2 / CP2LC / CP2LCVB
External Synch Camera Link
Camera Link
U674/ U713
File Name : Blkdiag_PaxScan_RFD_a_s.cdr Page : of . .
Drawing No.:
Fiber
Vsync
VSYN CP
VSYN
Image Memory
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Monitor Cart
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
6.2.1.1
230V AC
U579 (RFD) U701 (RFDHE)
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
Block Diagram
Flat-panel detector block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
6.2.1.2
Command Processor CP2
6.2.1.2.1
Front View
Fig. 6-2
Command processor CP2 front view
6.2.1.2.2
Command Processor CP2 Rear View
Serial Serial interface 1 interface 2 not used Debug Not Used
Link indicator Optical connection to GigaLink interface
Camera link to image memory
Not Used Ethernet connector to image memory
Fig. 6-3
External sync connector to U578
Mains Input/Switch/Fuse
Command processor CP2 rear view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-3
6 Flat-panel Detector
6.2.1.3
Command Processor CP2LC
6.2.1.3.1
Front View
Fig. 6-4
Command processor CP2LC front view
6.2.1.3.2
Command Processor CP2LC Rear View
Serial interface 2 Debug
Serial interface 1 not used
Link indicator Optical connection to GigaLink interface LC Connector Not used
Ethernet connector to image memory
Fig. 6-5
6-4
Camera link to image memory
External sync connector to U578
Mains Input/Switch/Fuse
Command processor CP2LC rear view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
6.2.1.4
Flat-panel Detector PaxScan 2020+
Optical connection Power Link to GigaLink interface input indicator MTRJ Connector
Fig. 6-6
Flat-panel detector PaxScan 2020+
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-5
6 Flat-panel Detector
6.2.1.5
Flat-panel Detector PaxScan 2020X
Optical connection to GigaLink interface Power Link input indicator LC Connector
Fig. 6-7
6-6
Flat-panel detector PaxScan 2020X
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
6.2.1.6
GigaLink and V-Sync Interface on U578 and U588 NOTE U578 and U588 are always equipped with MTRJ connectors, no matter whether +Panels or XPanels are used
V-Sync connection to Command Processor
Optical connection to Command Processor MTRJ Connector
V-Sync connection to Mobile Stand via P0
Fig. 6-8
GigaLink connection to Mobile Stand via P0
GigaLink and V-Sync interface on U578 V-Sync connection to Generator
Power supply to Flat Panel Detector
Power supply input from U467
V-Sync connection to Monitor Cart via P0
Optical connection to Flat Panel Detector MTRJ Connector GigaLink connection to Monitor Cart via P0
Link indicator
Fig. 6-9
GigaLink and V-Sync interface on U588
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-7
6 Flat-panel Detector
6.2.1.7
GigaLink and V-Sync Interface on NGIS and U588 NOTE U588 is always equipped with MTRJ connectors, no matter whether +Panels or XPanels are used.
V-Sync connection to Command Processor
Optical connection to Command Processor LC Connector GigaLink connection to Mobile Stand via P0
Fig. 6-10
V-Sync connection to Mobile Stand via P0
GigaLink and V-Sync interface on NGIS V-Sync connection to Generator
Power supply to Flat Panel Detector
Power supply input from U467
V-Sync connection to Monitor Cart via P0
Optical connection to Flat Panel Detector MTRJ Connector GigaLink connection to Monitor Cart via P0
Link indicator
Fig. 6-11
6-8
GigaLink and V-Sync interface on U588
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
6.2.1.8
U578 ELWMS Board
6.2.1.8.1
U578 LED Indicators
Fig. 6-12
U578 LED indicators
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-9
P0 Sync
X9
6-10
X3-B
+3.3V
X2-B
F1
+12V
Lamp Driver
SPI
Sensor
X2-A
DVD Recorder
RS232 Interface Controller
SPI
CAN
similar to SPI
intern
X12
8
X3-A e.g. X-Ray relay Door contact Key switch Injection pump
8
Multipurpose Inputs / Outputs
with or without counterpart
intern
X5
U544-main/X3
R. Frank J. Matschnigg M. Ernemann
Release: Changed:
CAN
CAN intern
X10
Drawn:
An additional board is necessary to provide for electrical safety.
U544-aux/X3
Block Diagram U578
Printer 1
Printer I/O Driver
MC9S08DZ60 Microcontroller
BDM
CAN-Address
All rights reserved. Subject to change without prior notice.
DIP CodeSwitch
Module 11
X-ray Lamp
RS232 Interface Controller
RS232 Interface Controller
V-Sync X-Ray Enable
FiberCopper Converter
IC25
to Commandprocessor Fiber Control
Left Right FlatFlatscreen screen
X4-B
Fig. 6-13
P0 GigaLink
Optos
Jumper
+5V
+3.3V +5.0V +12V
14. Oct. 2008 File Name : 14. Oct. 2008 Page :
21. April 2008 Drawing No.:
CA3140
Relay
BSB_U578_b.cdr of . .
.
CAN Termination Logic
+5V
PCA82C250
CAN Bus Driver
CAN+5V
DC/DC
+12V
F3
F2
2nd U544
1st U544
CAN P0
connect to Mobile Stand only! X4-A
CAN 4
CAN 3
CAN 2
CAN 1
X6-A..D
from Image System
X13
V2 1K Imaging System
Unit:
4x Connector
+12V
+5V
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Power-Supply Conditioning
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
6.2.1.8.2
possibly DC separated CAN-island
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U578 Block Diagram
U 578 block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 6-14 Fiber-c opper_GigaLink
All rights reserved. Subject to change without prior notice.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
8
of 12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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6.2.1.8.3
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U578 Schematics 1
U578 schematics 1
6-11
All rights reserved. Subject to change without prior notice.
Fig. 6-15
6-12 Varian Interface
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
9
of 12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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6.2.1.8.4
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U578 Schematics 2
U578 schematics 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 6-16
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Power
Changed:
Release:
Drawn:
M. Braun
of 12
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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6.2.1.8.5
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U578 Schematics 3
U578 schematics 3
6-13
SKT
9 6
LOS
R4
R6
IC6
R28
R27
R33
C23
C22
C45
MP7
C31
25
R8
R9
IC4
C30
L1
R18
R20
MP8
R34
+
C24
C25
X1
C7
+
L2
D6
C12
K
+3V3
R40
R39
MP6
R38
T2
C29 MP1
C43
IC7
MP9
ABOVE 254mm
C33
C32
R11 R35
Mobile Stand
C21
1
R13 R25 C17 C16 R24
R1
IC8
IC1
1 R41
C38
K
C14
R23
+5V
GND
+24V
MP5
GND
+
D3
R7
D2
MP2
MP4
MP3
C13
C11
C9
C5 L4
C2
R19
C1
C3
T1
Changed:
W. Hecht Chr. Hurle
Drawn:
C4
IC2
D7
B52
Release:
Top Silkscreen
IC5
C34
+
X7 X2
Date:
Date: 19.08.2013
Date: 19.08.2013
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
+
Giga Link Vision FD
1pF 0.0V 5ns TRUE 4.7 0.0 10.0% 70Ohms 0.1 0.254mm 5.0V
D4
X6
5 1
X3
R21 R22
R12
R32
C48
R29 R26 R30 C44
R2
C47
R37 C46 R36
1 C19 C18 C41
C26 C49 9
C27 C28 B1
U588d
C8
C40 R14
X8
C20
C36
C37
X5
B20
1
C6
X4
D1
X10
B40
X9
IC3
All rights reserved. Subject to change without prior notice.
L3
R3 R17 R5 B49
1 C10
R15
B11
+ B14
C42 C39
+ C35 R16
+
C15
K
B30
1
17
6-14 6
+
Fig. 6-17 B62
Page
File:
Draw. No.:
U588d-a.pcb
588d-48695a-a
U588d
Unit
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6.2.1.9
+
Transmission as well as reproduction of this docume nt, exploitation or disclosure of its contents is not p ermitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U588d-a-a Board inside Mobile Stand
1
U588 board
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
IC6
GND
GND 11 12
13
14
3
1
SD
VEEr
HFBR-5912E
4
5
RD-
RD+
2
R24 130R
GND
C28 100n
GND
C27 100n
GND
C26 100n
L1
10K
X7R
C17
X7R
C16
392R
10n
10n
C29 100n
3
GND
GND
Mobile Stand
X7R
C33
X7R
C21
X7R
C32
X7R
C20
10n
10n
GND
X7R
C19
X7R
C18
Fiber-copper_GigaLink
C24 10μ/16V
+3V3
gn
rt/gn SD
D4-B 4
GND
C30 100n
GND
GND
Giga Link Vision FD
GND
R25 130R
R21
GND
C25 10μ/16V
BLM21BD221
L2
BLM21BD221
R12
+
Receiver Post Amp.
VCCr
6
8
TDIS
VCCt
9
TD+
10
7
X7R
All rights reserved. Subject to change without prior notice.
+
Preamp
MT-RJ TRANSCEIVER
Transmitter Driver
TD-
VEEt
+3V3
X7R
X7R
X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
Fig. 6-18 GND
C49
100n
10n
100n
10n
+3V3
10K
R13
1.5p
C0G
19 22 27 30 32
1 3 6 11 14
16 17
25
21
20
13
12
DOUT+
EIN+
EIN-
GND EP
GND GND GND GND GND GND GND GND
'LOS'
CIM-
CIM+
DOUT-
Changed:
Release:
Drawn:
MAX3800UHJ
VCCD VCCD VCCD VCCD VCCD
VCCE VCCE VCCE VCCE VCCE
NC NC
RMOD
DIN-
DIN+
EOUT+
EOUT-
IC4
R8
GND
Chr. Hurle
W. Hecht
33
2 7 10 15 23 24 26 31
R22
R9
9
18
C0G
C47
C0G
C48
8
29
28
4
5
X7R
C22
X7R
C23
D4-A 1 2
Date:
Date:
10n
10n
+3V3
19.08.2013
19.08.2013
rt/gn LOS
red
Date:
392R
100K
100K
1.5p
2.2p
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
1
of 3
U588d-a.scm
588d-48695a-a
GND
Shield 2
Shield 1
X6
Unit:
U588d
Print date: 19.08.2013
TM11R-5L-88
9 10
1 2 3 4 5 6 7 8
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6.2.1.9.1
GND
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U588 Schematics 1
U588 schematics 1
6-15
X8
SMB90°
X9
SMB90°
to Gen OUT
from P0 IN
to P0
CANSTR
CAN+5V
3
4
3
4
2
2
MLSS100-03
X10 1 2 3
1
5
GND
1
5
501-0607ES
2 3 4 5 6
X2 1
CANGND
R3
240R
R2
CANGND
FS: Generator VSYN
15K
10K R17
+5V
GND
100n
X7R
C31
R33
YL
GND
MP7
D7
100R
2
+5V
11
IC1-D
14
12
GND
13
R11
R35
GND
6
Mobile Stand
7
0R0
R34
0R0
0R0
STR_CANEN
R19 4K75
GND
+5V
74HC126
VCC
IC1-E
74HC126
3K3
1
7
2
IC1-A 74HC126 3
8
ILD207T
IC2-A 1
Giga Link Vision FD
CANGND
T1 BC850C
R5
All rights reserved. Subject to change without prior notice.
10R R32
6-16 74HC00
IC7-B
2
1
5
4
GND
R36 3K3
R40 10K
10
9
74HC00
IC7-A 3
+5V
T2 BC850C
MP9
MP6
74HC00
12
+
+
-
R4
VCC
+
-
R3
-
IC8
Changed:
Date:
Date:
100n
+5V
100n X7R
Chr. Hurle
GND
1n X7R
C43 X7R
C45
C44
DS90LV032ATM
GND
+
-
R1
R2
EN L EN H
Release:
74HC00
IC7-D 11
GND
8
13
11
5
3
12 4
8 74HC126
IC1-C
Date:
R39 10K
13
3K3
6 74HC126
IC1-B
W. Hecht
R1
GND
10
9
4
5
19.08.2013
GND
R4 R41 R6
Page
File:
MP2
2 of 3
U588d-a.scm
588d-48695a-a
0R0 0R0 0R0
GND
to CP
Shield 2
Shield 1
X3
Unit:
U588d
Print date: 19.08.2013
D-SUB 9
10 11
1 2 3 4 5 6 7 8 9
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Draw. No.:
GND
7
100R
100R
100R
100R
VSYN
+5V
+3V3
GND 74HC00
VCC
IC7-E
R30
R29
R28
R27
19.08.2013
14
16
15
14
9
10
7
6
1
2
Panel_Valxray
Panel_Prepare
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Drawn:
R38 10K
R37 15K
GND
IC7-C 8
C46 47p
MP8
GND
0R0
R20
+3V3
0R0
R18
Varian Interface
C0G
Fig. 6-19 10R
6.2.1.9.2
R26
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U588 Schematics 2
U588 schematics 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
C15 100μ/10V
C7 33μ/16V
+3V3
GND
+5V
GND
C42 22n
C41 22n
UNI 32-bit PCI
C/BEO# +3.3V AD06 AD04 GND AD02 AD00 +V (I/O) REQ64# +5V +5V
C13 47μ/10V
C12 47μ/10V
+3V3
AD8 AD7 +3.3V AD5 AD3 GND AD1 +V (I/O) ACK64# +5V +5V
RESERVED GND CLK GND REQ# +V (I/O) AD31 AD29 GND AD27 AD25 +3.3V C/BE3# AD23 GND AD21 AD19 +3.3V AD17 C/BE2# GND IRDY# +3.3V DEVSEL# GND LOCK# PERR# +3.3V SERR# +3.3V C/BE1# AD14 GND AD12 AD10 M66EN
-12V TCK GND TDO +5V +5V INTB# INTD# PRSNT1# RESERVED PRSNT2#
+5V
GND
+
C9 10n
C8 10n
GND
+5V
+
Mobile Stand
M[6-8] Mark. Point 1.5mm
M[2-5] MTH3.3mm NDK SC6
Slotblech PCI ohne L.
M1
330μ/35V
C2
L3 FeB 3A
Power
T
+
10K
Changed:
Release:
Drawn:
3
\SD
VIN
ADJ
Chr. Hurle
W. Hecht
GND
3
L4
5
4
FeB 3A C4 100n
VOUT
GND
+3V3
LP3966ES-ADJ
1
2
2
IC5
OUT GND
+5V
IN
IC3 R78B_5V-1.0A_L
68μ/10V
1n
C3 100n
X7R
C34
R16
X7R
C35
C1 10n
1
Regler 24V--->5V
24V DC VISION-FD aus 24V FD-Netzteil 24V DC VISION-R-FD aus U579 Entfällt bei PCI Bus
Date:
Date:
Date:
47μ/25V
C6
C14
GND
+24V
19.08.2013
C37 220n
GND
R7
D3
3
GND
C40 22n
Page
File:
D2
+5V
392R
R23
GN
D6
GN
GND
U588d-a.scm 3 of 3
1 X4 2
MP1
+3V3
to FD
from U579
Unit:
U588d
Print date: 19.08.2013
1 X5 2 3 4
1 X7 2 3 4 MLSS156-04
MLSS156-02
MLSS100-04
588d-48695a-a
GND
+3V3
BZX84C2V7
2
24R
+24V
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Draw. No.:
GND MP5
D1 1N5339B
GND MP4
MP3
GND
+5V
19.08.2013
R14 7K5
R15 13K
GND
1.216V
C36 68p
1u
C5
MP2
+5V
+
Giga Link Vision FD
GND
C11 470n
C10 470n
B52 B53 B54 B55 B56 B57 B58 B59 B60 B61 B62
B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49
B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11
+
GND
C39 220n
C38 220n
A52 A53 A54 A55 A56 A57 A58 A59 A60 A61 A62
PCI CONN UNI
32-bit
RESERVED RST# +V (I/O) GNT# GND RESERVED AD30 +3.3V AD28 AD26 GND AD24 IDSEL +3.3V AD22 AD20 GND AD18 AD16 +3.3V FRAME# GND TRDY# GND STOP# +3.3V SDONE SBO# GND PAR AD15 +3.3V AD13 AD11 GND AD09
X7R
X7R
A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 A41 A42 A43 A44 A45 A46 A47 A48 A49
X7R
X7R
TRST# +12V TMS TDI +5V INTA# INTC# +5V RESERVED +V (I/O) RESERVED
X7R X7R
X7R
X1
X7R
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11
X7R
+5V
+
GND +5V
+ X7R
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
K
All rights reserved. Subject to change without prior notice.
C0G
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 100μ/10V
Fig. 6-20 X7R
6.2.1.9.3
X7R
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
6 Flat-panel Detector
U588 Schematics 3
+
U588 schematics 3
6-17
6 Flat-panel Detector
6.2.2
Gain/Offset Calibration
As from software version 6.05 it is possible to perform the gain calibration directly from the Vision Center service modes without using the VIVA tool. Anyhow the VIVA tool may still be used for downloading images directly from the panel or as well as for callibrating the panel.
6.2.2.1
Gain Calibration using Vision Center
6.2.2.1.1
Required Equipment
− Valid service key
6.2.2.1.2
Gain Calibration
In order to perform gain calibration enter the service mode and select "FD" tab.
Fig. 6-21
"FD" tab with "Gain Calibration" button
• Press the "Gain Calibration" button.
6-18
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
Fig. 6-22
Gain calibration settings
Gain calibration has to be performed separately for every FP mode. Individual kV/mA settings have to be made to prepare the calibration for each mode. (2020+ has only one mode). • Make sure the system has warmed up for at least 1h. • Make sure to have no object within the path of X-rays. • Make sure to have no spilled contrast fluid on genarator or panel housing. • Select FP mode 0. • Set to 66 kV / 3.5 mA ("manual" button has to be highlighted yellow like shown above). • Press the "Continue" button.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-19
6 Flat-panel Detector
Fig. 6-23
Gain calibration 1st step
• Press radiation switch. The progress bar does not start until the switch is pressed. • Wait for the request to relese radiation switch.
Fig. 6-24
6-20
Gain calibration 2nd step
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
• Release the radiation switch. The progress bar does not continue until the switch is released. • Wait until "Calibration finished ! OK" appears.Check the "Gain Median" value. It has to be between: • 5000 and 6000 for XPanels 2000 and 4000 for +Panels
Fig. 6-25
Gain calibration 3rd step
• Press continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-21
6 Flat-panel Detector
Fig. 6-26
Gain calibration 4th step
• Release radiation and check the result. • If the image is not homogeneous or the "Gain Median" is out of range: • Press "Repeat Calibration". • Increase or decrease the kV/mA values (e.g. 61 / 6.1, 59 / 5.9) and repeat calibration until the value is in range. • If the image is ok and the "Gain Median" value is in range proceed as follows. • If applicable, perform calibration for all other panel modes (2020+ has only one mode): • Press "Next mode calibration". • Perform calibration for Mode 1, Mode 2 and Mode 3 (mode number will be increased automatically). • Finish the calibration by leaving the "FD" dialog.
6-22
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6 Flat-panel Detector
6.2.2.2
Gain Calibration using Viva Tool NOTE The following description is valid for Command Processor CP2 as well as Command Processor CP2LC and Command Processor CP2LCVB. In the following description, both are referred to as "Command Processor 2".
6.2.2.3
Required Equipment
− Straight Ethernet cable (#24452) − Ethernet inline coupler (#217268) − PC / laptop with VIVA tool version VIVA K05_94 for Command Processor 2 and Command Processor 2LC − PC / laptop with VIVA tool version VIVA K06_1.16 for Command Processor 2LCVB To distinguish Command Processor CP2LC from Command Processor CP2LCVB establish a connection via VIVA tool version VIVA K05_94. • Select "Help", "About VIVA".
• In the "About" window, select "Show Receptor Versions". • If a version Rev.K.6.xx is shown, use VIVA tool version VIVA K06_1.16.
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6 Flat-panel Detector
6.2.2.3.1
Setting up Connection to VIVA tool NOTE This procedure is part of the gain calibration. For debugging this can be used independent from the calibration to retrieve images from the Command Processor
• Start up system with Command Processor 2 connected to Image Memory by Ethernet. • Release radiation for a short moment in user mode. (In order to enable manual mode button) • In the "FD" service mode select "Close link and push "OK" button.
"OK" Button
Selection "Close Link"
Fig. 6-27
Service Mode, FD Tab NOTE: Do not use other functions than "Close Link" and "Open Link"
• Remove the red ethernet connector from the image memory and connect it to a straight ethernet cable using an inline coupler • Connect the computer to the command processor 2 using the Ethernet cable
6-24
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6 Flat-panel Detector
Ethernet
RJ45 Cable #24452
Notebook
Monitor Cart Ethernet CP Inline coupler #217268
Image Memory Cable inside MC
ETHERNET
Command Processor 2
Fig. 6-28
Connection scheme
• Set the IP address of your network adapter to 172.20.20.22 • Set the Subnetmask of your network adapter to 255.255.255.252
Fig. 6-29
Network adapter settings
• Start VIVA tool K05_94 • If an acquisition mode is shown, the connection is established
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6 Flat-panel Detector
Button "Offset Calib."
Acquisition Mode
Fig. 6-30
Acquisition mode shown
Acquisition modes for Vision RFD depending on the panel type are: PaxScan 2020+ • "M0 1×1 25 fps" PaxScan 2020X • "M0 1×1 0.5 pF VG2 25 fps" • "M1 1×1 4 pF VG1 25 fps" (only for 3D systems) PaxScan 3030+ • "M0 1×1 0.5 pF g5 zoom 25 fps" • "M1 2×2 0.5 pF g2 25 fps" • "M2 1×1 0.5 pF g5 12.5 fps" • "M3 2×2 4 pF g2 25 fps" (only for 3D systems) PaxScan 3030X • "M0 1×1 0.5 pF VG2 zoom 25 fps" • "M1 2×2 0.5 pF VG1 25 fps" • "M2 1×1 0.5 pF VG2 12.5 fps" • "M3 2×2 4 pF VG1 25 fps" (only for 3D systems)
6-26
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6 Flat-panel Detector
NOTE If for any reason the Vision RFD has to be restarted, the Ethernet cable has to be connected between Image Memory and Command Processor. If no connection is detected during startup, the error message E1246: Flat-panel detector communication fault will be shown. No radiation will be possible ! If no connection is established: • Select "Edit" > "Preferences" and set as shown below.
Corresponding to IP address of your network adapter Fixed address of Command Processor CP2
Fig. 6-31
VIVA Preferences dialog
• Select Acquisition > Open Ethernet Link
Fig. 6-32
Selecting ethernet link
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6 Flat-panel Detector
For additional information about the VIVA tool refer to the Help document: Menu Help > Open Help Document
6.2.2.3.2
Offset Calibration
• Click "Offset Calib." button → Fig. 6-30, p. 6-26 • Wait until message box disappears. • Do not screen during offset calibration
6.2.2.3.3
Gain Calibration
All calibrations are performed in full size (no magnification). Gain calibration has to be performed separately for every acquisition mode (2020+ has only one mode). Some individual settings have to be made to prepare the calibration for each mode.(→ Ch. 6.2.2.4, p. 6-32). • Allow the system to warm up for at least 1h. • Make sure to have no object within the path of X-rays. • In service mode, note the original value for "Digital Gain FD", then set the value to 8. • Remove the camera link connector from the image memory. • In "FD" service mode select "Close Link". • Remove the red Ethernet connector from the image memory and connect it to a straight Ethernet cable using an inline coupler. • Connect the computer to the Command Processor 2 using the Ethernet cable • Set the IP address of your network adapter to 172.20.20.22 • Set the Subnetmask of your network adapter to 255.255.255.252 • Start VIVA tool K05_94. • If an acquisition mode is shown, the connection has been established. • Select "Dose" service mode, "Fluoro" tab. • Screen. A test image must show up on the left monitor. • Set to individual settings for the mode to be calibrated (→ Ch. 6.2.2.4, p. 6-32). • Select corresponding acquisition mode (→ Fig. 6-30, p. 6-26). • Go to "Collimator" tab and press the "iris open" button to the maximum "inc." value, stay in "Collimator" tab while calibration.
6-28
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Fig. 6-33
"Iris Open" button
• Prior to gain calibration, perform offset calibration: • Click "Offset Calib." button → Fig. 6-30, p. 6-26 • Wait until message box disappears. • Do not screen during offset calibration • Select "Acquisition" > "Gain Calibration" (F4). A message box will appear. • Screen and Press "Continue". Screen until the software tells you to stop.
Fig. 6-34
"Terminate X-ray" message
• Wait for approx 5 seconds and press Continue. • As soon as the software has finished the gain calibration, a message "Gain Calibration is done" will appear.
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6 Flat-panel Detector
Fig. 6-35
Gain median
• This message box shows some values. Check the "Gain Median" value. It has to be between: 5000 and 6000 for XPanels 2000 and 4000 for +Panels • If the value is too low, check if the calibration was done at 57% pulse width and 25 pulses/s. (No auto dose reduction!) • If the value is too low, increase kV/mA values (67 / 3.6, 68 / 3.7....) and repeat calibration. • If the value is too high, decrease kV/mA values (65 / 3.4, 64 / 3.3....) and repeat calibration. • Press "Close" NOTE Do not remove the network cable or shut down the VIVA Tool or the system until you have clicked "Close". Otherwise the calibration will not be stored and error messages may appear. • Using the VIVA tool K05_94 acquire a new image: • Click the "Acquire Image" button. • Start screening. • Click "Stop". • Stop screening. • The image will appear after the stop button has been clicked.
6-30
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6 Flat-panel Detector
• Check the result of the calibration. A homogeneous image without any drop of brightness to the edges should be displayed. • Calibration has to be done for all modes. Repeat calibration for remaining modes. (2020+ has only one mode) • Set the "Dose Gain FD" value to the original value. • Switch off the system. • Reconnect the Ethernet and camera link connectors to the image memory. • Restart the system. WARNING To avoid increased dose, the "Dose Gain" value must not be changed.
Fig. 6-36
Calibration result NOTE • The ethernet connection will have to be reset if an error message appears during image retrieval: • Select Acquisition > Reset Link (F12) • Select Acquisition > Open Ethernet Link (F9)
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6 Flat-panel Detector
6.2.2.4
Individual Settings for Gain Calibration
6.2.2.4.1
M0, M1, M3
In "Fluoro" tab, set to manual operation and select 66 kV / 3.5 mA.
6.2.2.4.2
M2
Push activation button for dose settings (Dose 1 tab) Select "high resolution". Deactivate the dose setting input window again (push activation button again, highlighted background disappears).
activation button for dose settings
high resolution
Fig. 6-37
Settings for M2 calibration
In user mode, select 12.5 pulses/s (maximum rate at "high resolution") In service mode, "Fluoro" tab, set to manual operation and select 66 kV / 3.5 mA WARNING Set high resolution off after calibration.
6-32
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6.2.3
Serial Interface 2 NOTE The following description is valid for Command Processor CP2 as well as Command Processor CP2LC and Command Processor CP2LCVB. In the following description, both are referred to as "Command Processor 2".
In order to display the startup sequence of the command processor, a PC can be connected to the Serial Interface 2 of the Command Processor. Required is: − A PC with terminal software.(Tera Term Pro 2.3 recommended) − A serial interface at PC or USB to Serial Adapter respectively − A serial extension cable (#29024) − A gender changer Female/Female 1:1 (#21721).
Fig. 6-38
Gender changer
6.2.3.1
Connecting to Serial 2
Gender Changer Female/Female 1:1 #21721
Monitor Cart Serial extention cable #29024
COM Port
Notebook
Plug D-Sub 9 Pin Male
Serial2
Plug D-Sub 9 Pin Female
Command Processor 2
Fig. 6-39
Connecting Serial 2 for showing the startup sequence of CP2
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6 Flat-panel Detector
6.2.3.2
Setting up Tera Term Pro 2.3
Tera Term is an open-source, free, software implemented, terminal emulator (communications) program. The following settings have to be done for Tera Term Pro 2.3
6.2.3.2.1
Serial Port Settings
Fig. 6-40
Serial port menu
Fig. 6-41
Serial Port settings
Set like indicated above except Port. The selection refers to COM port of PC / Adapter used for communication to the CP.
6-34
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6.2.3.2.2
Selecting Connection
Fig. 6-42
New connection menu
Fig. 6-43
Connection settings
Click OK in order to connect to selected COM port.
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6 Flat-panel Detector
6.2.3.3
Displaying the startup
To display the startup: • Connect the serial cable with the gender changer between command processor Serial Interface 2 and PC (→ Fig. 6-39, p. 6-33). • Start Terra Term. • Setup the serial Interface (→ Fig. 6-41, p. 6-34). • Select the connection (→ Fig. 6-43, p. 6-35). • Start the system. • Now the startup sequence will be displayed in the terminal window.
Fig. 6-44
Example of command processor startup NOTE Content of screenshot above is only for example.
6-36
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6.2.4
List of CP2 Display Values
6.2.4.1
Status Codes
(No V-Sync at CP)
Fig. 6-45
CP 2 Status Codes
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6 Flat-panel Detector
6.2.4.2
Error Codes
Fig. 6-46
CP2 error codes
6-38
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6.2.5
FD3030 Panel Modes
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-39
6-40
Fig. 6-47
1536 x 1536
Full resolution to Format Converter max 12.5 fps
middle section of panel
Pixel binning 2x2
Panel mode
1536 x 1536
1024 x 1024
768 x 768
Downscaling
1:1
Upscaling
Format converter
1024 x 1024
1024 x 1024
1024 x 1024
30x30 no magnifier snapshot high resolution
M2
20x20 magnifier 1
M0
30x30 no magnifier
M1
Framegrabber > Monitor
06.06.2013
6.2.5.1
1536 x 1536
1536 x 1536
Panel
6 Flat-panel Detector
Modes M0, M1, M2
Modes M0, M1, M2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 6-48
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Panel mode 1024 x 1024
A
M0 middle section of panel
A
1:1
Format converter
A
1024 x 1024
upscaling middle section of image
Framegrabber zoom
Framegrabber
Panel
1536 x 1536
20x20 magnifier 1
1024 x 1024
Monitor
15x15 magnifier 2
06.06.2013
6.2.5.2
30x30 full field
FD 3030 Magnifier 2
6 Flat-panel Detector
Magnifier 2
Magnifier 2
6-41
6 Flat-panel Detector
6.2.6
Configuration Check if Retrieved Images are not ok
6.2.6.1
Case 1
To be checked if retrieved images look like the examples below: .
Fig. 6-49
Image corrections not active
In this case the image corrections are possibly turned off in the VIVA tool configuration. • Open the System Settings dialog
Fig. 6-50
6-42
Opening System Settings dialog
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6 Flat-panel Detector
• Check the following configuration
All three boxes must be checked
Fig. 6-51
System settings default configuration
6.2.6.2
Case 2
To be checked if retrieved images show low contrast or no content
Fig. 6-52
Example for inactive auto windowing
In this case the automatic windowing is turned off in the Viva Tool configuration. • Open Windowing Settings dialog:
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6 Flat-panel Detector
Button opening windowing settings dialog
Fig. 6-53
Opening Windowing Settings dialog
• Check the following configuration.
These boxes must not be checked
Fig. 6-54
6-44
Windowing settings default configuration
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6.2.7
Bypassing GigaLink
For troubleshooting it is possible to bypas the GigaLink connection between flat-panel detector and command processor. The GigaLink connection uses 2 different media: copper and fiber glass. The electrical connection allways uses RJ45 at the Interfaces U578 and U588. The Type of fiber connector used at the panels and command processors depends on the type: − +Palels: MTRJ connectors − XPanels: LC connectors The Type of the fiber connectors at the Interfaces U578 and U588 is allways MTRJ
Fig. 6-55
Connectors used for optical connection (fiber link)
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6-45
6 Flat-panel Detector
6.2.7.1
Service kit for GigaLink
There is a service kit including all necessary parts in order to perform bypassing the fiber optic connection. 912277
Service kit fiber optic connection
29110
Fiber cable 5.5 m MTRJ-MTRJ
29111
Fiber cable 2.0 m MTRJ-MTRJ
290405
Fiber cable 5.5 m MTRJ-LC
290404
Fiber cable 2.0 m MTRJ-LC
217361
MTRJ adapter
217362
LC adapter
290503
Adapter cable 0.3 m MTRJ Female-LC
290403
Adapter cable 0.3 m MTRJ Male-LC
290514
Fiber cable 5.5 m LC-LC
Table 6-2
Service kit fiber optic connection
MTRJ adapter Fig. 6-56
6-46
LC adapter
Adapters for MTRJ and LC
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6 Flat-panel Detector
6.2.7.2
General GigaLink Connection NOTE: This description "General GigaLink Connection" is valid for any FD system. It shows the situation without bypassing
Flat Panel Detector
Command Processor
FIBER LINK
FIBER LINK
MTRJ (+Panels) / LC (x Panels)
MTRJ (+Panels) / LC (x Panels)
Internal Fiber Cable Internal Fiber Cable inside Swivel Harnes
U588
U578
MTRJ
P0 Cable
X6
RJ45
Fiber CP MTRJ
X4B RJ45
Image Memory
Mobile Stand Fig. 6-57
Monitor Cart
General GigaLink connection
There are two options for the fiber cable inside the swivel harness − MTRJ-MTRJ (corresponding to case 1 in the followig description) − MTRJ-LC (corresponding to case 2 in the followig description) There are different options for bypassing.
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6 Flat-panel Detector
6.2.7.3
Bypassing only the Electrical Connection. (XP0 cable) NOTE: This description "Bypassing only the Electrical Connection" is valid for any FD system.
A bypassing connection from the RJ 45 connector of the U588 in the mobile stand to the U578 of the image memory is established. The complete GigaLink connection along the XP0 cable is bypassed (incl. XP0 connctors), but the fiber cables (with adapters if applicable) including the converters are still in use.
Flat Panel Detector
Valid for all kinds of Flatpanel Systems
Command Processor FIBER LINK
FIBER LINK
Internal Fiber Cable Internal Fiber Cable
U588
U578 X6
1000BASE-T Crossover #29311 Mobile Stand Fig. 6-58
6-48
Fiber CP
X4B
Image Memory
Monitor Cart
Bypassing GigaLink with RJ45 cable
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6 Flat-panel Detector
6.2.7.4
Bypassing the Optical Connection
6.2.7.4.1
In Case of "+Panels"
6.2.7.4.1.1
Bypassing with Internal Fiber Cable
A bypassing connection using the fiber cable from the flat-panel is established. The complete GigaLink is bypassed including the converters but the fiber cable in the swivel harness is still in use. Procedure does not depend on the kind of swivel harness used in the system.
Flat Panel Detector „+ Panel“ FIBER LINK
MTRJ - MTRJ Swivel Harness / + Panel No additional adapter required
Command Processor „CP2" FIBER LINK MTRJ
MTRJ MTRJ
Internal Fiber Cable inside Swivel Harness
Internal Fiber Cable
U588
Internal Fiber Cable U578
X4B
X6
Image Memory
Mobile Stand Fig. 6-59
Monitor Cart
Bypassing GigaLink with Internal fiber cable case 1
Flat Panel Detector „+ Panel“ FIBER LINK MTRJ MTRJ
Adapter LC (217362)
LC
MTRJ - LC Swivel Harness / + Panel No additional adapter required
FIBER LINK
Adapter Cable LC-MTRJ Female (290503)
MTRJ
LC
Internal Fiber Cable inside Swivel Harness
U588
Command Processor „CP2"
MTRJ
X6
RJ45
Internal Fiber Cable U578
X4B Image Memory
Mobile Stand Fig. 6-60
Monitor Cart
Bypassing GigaLink with Internal fiber cable case 2
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6 Flat-panel Detector
6.2.7.4.1.2
Bypassing with External Fiber Cable
A bypassing connection using a external fiber cable is established. The complete GigaLink is bypassed including the converters.
Flat Panel Detector „+ Panel“ FIBER LINK
All swivel Harness + Panel Direct connection
Command Processor „CP2" FIBER LINK MTRJ
MTRJ
MTRJ
Fiber optic cable MTRJ-MTRJ #29110 or 29111
Internal Fiber Cable inside Swivel Harness U588
Internal Fiber Cable U578
Image Memory
Mobile Stand Fig. 6-61
required testcable
Monitor Cart
Bypassing GigaLink with external fiber cable
Optionally it is possible to keep the adapters of the system in the path in order to check them.
Flat Panel Detector „+ Panel“ FIBER LINK MTRJ MTRJ LC
Adapter LC (217362)
Adapter Cable LC-MTRJ Female (290503)
Command Processor „CP2" FIBER LINK MTRJ MTRJ
LC
Fiber optic cable MTRJ-LC #290404 or 290405
Internal Fiber Cable inside Swivel Harness
U588
MTRJ - LC Swivel Harness + Panel using / testing adapter of system
Internal Fiber Cable U578
MTRJ
X6
RJ45
Image Memory
Mobile Stand Fig. 6-62
6-50
required testcable
Monitor Cart
Bypassing GigaLink with external fiber cable, using adapters of the system
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6 Flat-panel Detector
6.2.7.4.2 6.2.7.4.2.1
In Case of "XPanels" Bypassing with Internal Fiber Cable
A bypassing connection using the fiber cable from the flat-panel is established. The complete GigaLink is bypassed including the converters but the fiber cable in the swivel harness is still in use. Procedure does not depend on the kind of Swivel Harness used in the system.
Flat Panel Detector „X Panel“ FIBER LINK LC LC
MTRJ - MTRJ Swivel Harness / X Panel additional adapter required
FIBER LINK
Adapter Cable LC-MTRJ Female (290503)
MTRJ
Adapter MTRJ (217361)
Command Processor „CP2LC“ LC
Adapter MTRJ (217361)
MTRJ
Internal Fiber Cable inside Swivel Harness
U588
MTRJ
X6
RJ45
Adapter Cable LC-MTRJ Male (290403)
Internal Fiber Cable U578
X4B Image Memory
Mobile Stand Fig. 6-63
Monitor Cart
Bypassing GigaLink with Internal fiber cable case 1
Flat Panel Detector „X Panel“ FIBER LINK
MTRJ - LC Swivel Harness / X Panel additional adapter required
Command Processor „CP2LC“
LC
FIBER LINK
LC
LC
Adapter MTRJ (217361) Internal Fiber Cable inside Swivel Harness
U588
MTRJ
X6
RJ45
Adapter Cable LC-MTRJ Male (290403)
Internal Fiber Cable U578
X4B Image Memory
Mobile Stand Fig. 6-64
Monitor Cart
Bypassing GigaLink with Internal fiber cable case 2
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6 Flat-panel Detector
6.2.7.4.2.2
Bypassing with External Fiber Cable
A bypassing connection using a external fiber cable is established. The complete GigaLink is bypassed including the converters.
Flat Panel Detector „X Panel“
All swivel Harness X Panel Direct connection
Command Processor „CP2LC“ FIBER LINK
FIBER LINK
LC
LC LC
Internal Fiber Cable U578
Fiber optic cable LC-LC #290514
Internal Fiber Cable inside Swivel Harness U588
Image Memory
Mobile Stand Fig. 6-65
required testcable
Monitor Cart
Bypassing GigaLink with external fiber cable
Optionally it is possible to keep the adapters of the system in the path in order to check them.
Flat Panel Detector „X Panel“ FIBER LINK
MTRJ - MTRJ Swivel Harness X Panel using / testing adapter of system
Command Processor „CP2LC“
LC LC MTRJ
Adapter LC (217362)
FIBER LINK LC
LC
MTRJ
Fiber optic cable MTR-LC 290405 or 290405
Internal Fiber Cable inside Swivel Harness
U588
Adapter Cable LC-MTRJ Female (290503)
Internal Fiber Cable U578
MTRJ
X6
RJ45
Image Memory
Mobile Stand Fig. 6-66
6-52
required testcable
Monitor Cart
Bypassing GigaLink with external fiber cable, using adapters of the system
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6 Flat-panel Detector
6.3
Type 2 Flat-panel Detectors with CCU
6.3.1
General
The system is alternatively equipped with a Type 2 flat-panel detector. This detector system consists of: − the flat-panel detector, optionally aSi or CMOS type − the correction and conversion unit U707 (referred to as CCU) The CCU is located inside the flat-panel housing installed to the rear side of the flat-panel detector. The CCU is connected to the CAN bus.
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6-53
6-54
Fig. 6-67
CMOS Flat Panel Detector
CN2 24V DC
RPS-75-24
CAN
CCU
CoaxPress
Power Vsync
Generator
Mobile Stand
U648
P0 cable
CoaxPress
CAN BUS
CoaxPress
Image Memory
CAN
Monitor Cart
13.02.17
6.3.1.1
CN1
X26 230V AC
U579/ U701
6 Flat-panel Detector
CMOS Flat-panel Detector Block Diagram
CMOS flat-panel detector block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 6-68
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
aSi Flat Panel Detector
CN2 24V DC
RPS-75-24
Power
Fiber
CAN
CCU
CoaxPress
Power Vsync
Generator
Mobile Stand
U648
P0 cable
CoaxPress
CAN BUS
CoaxPress
Image Memory
CAN
Monitor Cart
13.02.17
6.3.1.2
CN1
X26 230V AC
U579/ U701
6 Flat-panel Detector
aSi Flat-panel Detector Block Diagram
aSi flat-panel detector block diagram
6-55
6 Flat-panel Detector
6.3.2
U707 CCU
The CCU board is attached to the flat-panel inside the panel housing of the mobile stand. It receives the data stream from the panel. This data stream needs to be corrected for gain, offset and dead pixels by means of flat-field correction. The CCU serves also for control of the flat-panel detector, laser control, grid presence detection, as well as power supply for fan.
6-56
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6.3.2.1
CCU for CMOS
6.3.2.1.1
Top view
Fig. 6-69
U707 top view
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6 Flat-panel Detector
6.3.2.1.2
Connectors
Fig. 6-70
U707 connectors
Connector X41 is not used in Ziehm Vision RFD systems. In a functioning system, a microSD card containing panel data needs to be installed. X14 is used only for debugging purposes.
6-58
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6 Flat-panel Detector
6.3.2.1.3
LED Indicators
Fig. 6-71
U707 LED indicators
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-59
6 Flat-panel Detector
6.3.2.2
CCU for aSi Flat-panel Detector
6.3.2.2.1
Top view
Fig. 6-72
U707 top view
6-60
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6 Flat-panel Detector
6.3.2.2.2
Connectors
Fig. 6-73
U707 connectors
Connector X41 is not used in Ziehm Vision RFD systems. In a functioning system, a microSD card containing panel data needs to be installed. X14 is used only for debugging purposes.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-61
6 Flat-panel Detector
6.3.2.2.3
LED Indicators
Fig. 6-74
U707 LED indicators
6-62
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6 Flat-panel Detector
6.3.3
View of Assembly
6.3.3.1
CMOS
CMOS flat-panel detector
Fig. 6-75
CCU
CMOS flat-panel detector incl. CCU
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-63
6 Flat-panel Detector
6.3.3.2
aSi Flat-panel Detector
6.3.3.2.1
Detector
Fig. 6-76
aSi flat-panel detector
6.3.3.2.2
CCU
Fig. 6-77
Location of CCU inside of flat-panel detector housing
6-64
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6 Flat-panel Detector
6.3.4
Gain Calibration
Gain Calibration is performed by using the "FD" tab in the Vision Center service mode. NOTE The following description is valid only for FD systems equipped with a Type 2 flatpanel detector.
6.3.4.1
Required Equipment
− Valid Service Key
6.3.4.2
Calibration Procedure
In order to perform gain calibration enter Service mode and select the "FD" tab.
"Gain Calibration" button
"FD" tab
Fig. 6-78
Service mode, "FD" tab
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-65
6 Flat-panel Detector
• Press the "Gain Calibration" button.
Fig. 6-79
Gain calibration start screen
• Select Sensitvity "High" and press the "Start Gain Calibration" button.
Fig. 6-80
6-66
System preparing for gain calibration
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
• Now some steps are performed by the system. Wait until the next screen is shown.
Fig. 6-81
Setting ADU level for 25 fps
• Initiate radiation and increase kV/mA until you get an ADU reading of 50 ± 5 %. • Terminate radiation and press Continue.
Fig. 6-82
Acquiring frames at 25 fps
• Initiate radiation and press Continue. • Terminate radiation when requested to do so. • Now the unit is performing several steps automatically. This will take about 10 minutes.
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6-67
6 Flat-panel Detector
Fig. 6-83
Calculating calibration
• Calibration is finished when the initial screen is shown again.
Fig. 6-84
6-68
Calibration finished
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6 Flat-panel Detector
6.3.5
Flat-panel Commands
The "FP Commands" dropdown menu offers a range of functions.
Fig. 6-85
"FP Commands" dropdown menu
− Get Current Mode: shows details on the currently selected mode − Get Temperatures: shows the values of 4 temperature sensors inside the flat-panel − Set Testmode: allows to enable several test screens − Set Corrections: allows to turn on and off the panel corrections offset, gain, dead pixels and glow − Offset cal.: allows a manual offset calibration.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
6-69
6 Flat-panel Detector
6.3.6
Manual Dead Pixel
If not all dead pixels have been found during gain calibration they have to be added manually. The "Manual Dead Pixel" selection offers a bitmap editor for defective pixels.
Fig. 6-86
Bitmap editor for defective pixels – start page
• Press the "Start Manual Dead Pixel Correction" button. This prepares the defective pixel map for manual editing.
Fig. 6-87
Bitmap editor for defective pixels
• Initiate radiation to get an image. Terminate radiation.
6-70
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6 Flat-panel Detector
The monitor shows the native image of the flat-panel detector with full 2k × 2k pixel resolution, presumably containing some dead pixels that have not been detected. • Enter values for a rectangle to cover the dead pixel area using the X, Y, Width and Height text boxes. The coordinates of the upper left corner are X=0 and Y=0, the coordinates of the lower right corner are X=2048 and Y=2048. Width values extend to the right, Height values extend downwards. NOTE Be careful when entering values for dead pixel correction! Keep these values as low as possible. For spot defects, a max. size of 5 × 5 pixels for Width and Height can be corrected. For line defects, one value may not exceed 3 pixels, e. g. Width=2 and Height=420, or Width=1258 and Height=3. • Press the "Add Rectangle" button. • Move the rectangle in steps of 1 pixel using the arrow keys. To move in steps of 10 pixels press the ×10 button. This will change the button label to ×100. To move in steps of 100 pixels press the ×100 button. This will change the button label to ×1. To move in steps of 1 pixel press the ×1 button. This will change the button label to ×10 again. NOTE Don’t move the rectangle during radiation!
• Select the "Corrected Image" radio button. Initiate and terminate radiation. Check and readjust rectangle position. Press the "Undo Last" button if the values of Width or Height do not match the size of the defective area. Then enter new values. • To correct more dead pixels, repeat this procedure: Select the "Black Rectangle" radio button, define a rectangle and press the "Add Rectangle" button. Select the "Corrected Image" radio button, initiate and terminate radiation, check and readjust rectangle position and/or size. • If all dead pixels have been covered, press the "Done" button. This will save the result and close the editor. • Press the "Abort" button to close the editor without saving the edited defective pixel map. NOTE To erase all rectangles and clear the defective pixel map, press the "Clear All" button. Then press the "Gain Calibration" button to repeat gain calibration.
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6-71
6 Flat-panel Detector
6-72
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7 Generator Module 5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7
Generator
7.1
Overview 7.5 kW Generator
Fig. 7-1
7.5 kW Generator assembly
The equipped collimator may vary.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-1
7 Generator
7.2
Overview 20 kW Generator
Fig. 7-2
Generator assembly
The equipped collimator may vary.
7-2
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7 Generator
7.3
Overview 25 kW Generator
Fig. 7-3
Generator assembly
The equipped collimator may vary.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-3
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
wet
1,2,3
2
AWG22
AWG22
RJ45
VSYNC
X1
2
1
X7
Ribbon 10
X5 CAN
X2 CAN
Shield
16 Ribbon
Tr2
X8
X6
+24V
+24V
6
X1
X1
X3
X1
X7
34 Ribbon
AWG22
AWG22
U564 Filament + Power Supply
X3
X2 U602 +12V 1 Rotation Control 2 and Power Supply for 3 Oil Pump
Tr1
green
80°C
AWG16
X10
X2
X3
X4
Generator
mA Meter
Module 5
3 x AWG18
X4
4 x AWG22
BG1 U518
3 x AWG18
SERVICE
2
3x AWG20
U565 Gen. µP
X2
20 Ribbon
X2
U563 HighVoltageControl
X4 X8
kVIST +/-
+/-
mA
20R
4
5
U563 X8
kV ist = kV actual value
Note: mA ist = mA actual value
mA IST
out+ control out-
6 Ribbon
4 Ribbon 4x AWG28
Temperature
5
2 x AWG22
X6
26 Ribbon
X5
2 x AWG22
X4 AWG14 bl
U561/U624(20KW) HV X1 X8
X3 AWG14 bl
X2
bl yl
rd
wh
large
small
3 4
1 2
U564 X4
yl bk wh br
gn
Sensor FIS111
wh rd bl yl
br
shield wh
br
Oil
M4x15
wh
yl
X4
X7
X6
X5
X3
X2
X1
R1 PTC
Oil pump
M
+12V
2
E1
A1
U591 Filament Transformer Connection Board
bk
X11
bl
rd
gn
X10
X9
X8
X7
X6
U614
X14 rd X15 wh X16 bk
2
pri. 1
X1 bk, X2 gn, X3 wh
L1
X6, X7, X8, X9
X13 X12 X11 X10
X5 X4 X3 X1
U613
X5 bl
X4 bl
3 x AWG 18
U614
U569
X24
X13
X12
X1
X4
X5
X2
U
U
U
X17
X16
U570 -60kV
0V
0V
0V
-Uist
X13
-mAist
X14
+mAist
+Uist
0V
0V
0V
U570 +60kV
X15
X10
X9
X8
X11
X12
Module 5: Generator
1G Ohm
X3
U
PTC
X1
1G Ohm
Shield
M
Generator Wiring Diagram
2 x AWG22 rd, bk
in+ 1 +24V in- 2
X1
#29169
black
8pcs. 20kW option
+
I Tr
7.4.1
X-ray Collimator
Module 15 - U659 / X11
Module 15 - U659 / X3
CAT5 RJ45
X4
X6CAN
Option FD: Termination-R #91132 CAT5 Option I.I.: U632 - X3 X3 CAN
Module 2 - U648e - X9b
3pcs. normal
(RAD15 1gn, 2bk, 3wh)
bk
#29170
(RTM70 1bl, 2rd, 3yl) AWG18 rd, bk 2 2 x AWG18 rd, bk 4,5 AWG18 rd, bk 2 X101 5pol. terminal
1br, 2bk, 3rd
Central Ground Generator
AWG14 gn/yl
Option FD: U588 - X10 Option I.I.: U632 - X6
C-Arm GND
from U701/X39
from FG9938
AWG14 bk
250V
U562 Generator Distribution
from FG2025
rd
X100
16 Ribbon
1
Block Diagrams
All rights reserved. Subject to change without prior notice.
7.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Anode Filament
2pol. terminal
= Cathode
7-4 small
Fig. 7-4 U
AWG14 rd
7 Generator
Generator wiring diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
large
C-Arm Swivel Cable
7 Generator
7.5
Interface Generator – Mobile Stand
Command Interface All commands sent through CAN bus Power Interface Regulated voltage 40 V to 230 VDC / 20 A see pre-power supply for generator / Module 1 Stabilized voltage 24 VDC / 4 A see FG 9938 / Module 1 Switched voltage 160 V / 55 V anode accelerate / run Sync Interface V-sync from the CCD camera (Vision R) V-sync from image memory (Vision RFD systems with ODDC) NOTE In RFD systems the not used CAN connector on the U562 board has to be terminated with the CAN termination resistor (Part No. 91132). In case of generator replacement use resistor of replaced generator.
7.6
Self Tests
7.6.1
During Bootup
Software Check the Hardware Hardware flip-flop for external interrupt
If not OK: error will be detected
E1008 / E1009
Checksum from machine data
If not OK: error will be detected
E1007
Filament (small and/or big focus if present MD)
If not: error will be detected
E1000 / E1001
If not: error will be detected
E1002
If not OK: error will be detected
E1003 / E1004
Must be operating. Check v-sync (present or not) Must be present. Temperature 1 min/max Oil temperature
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-5
7 Generator
Software Check the Hardware (cont.) Temperature 2 min/max Oil temperature
If not OK: error will be detected
E1005 / E1006
Over-temperature switch oil
If not OK: error will be detected (reset via service)
E1014
Hardware signal/XRAY
If not OK: error will be detected and CAN fault line will be activated
E1010
CAN X-ray enable signal
If not: error will be detected
E1011
Reference voltage D/A converter
If not OK: error will be detected
E1012
Actual voltage from kV (D/A converter)
If not OK: error will be detected
E1013
Valid data bytes and the version from the MD
If not OK: error will be detected
E1015
Humidity sensor active/not active
If not OK: error will be detected
E1016
Check v-sync time
If not OK: error will be detected
E1068
Temperature 1 Oil temperature
If not OK: error will be detected
E1069
Temperature 2 Oil temperature
If not OK: error will be detected
E1070
CAN fault signal
If not: error will be detected
E1066
Basic heating from filament
If not OK: error will be detected
E1067
Hardware signal /XRAY missing during radiation
If not OK: error will be detected [1]
E1060
Over-temperature switch oil
If not OK: error will be detected
E1072
CAN X-ray enable signal
If not OK: error will be detected
E1056
Must be inactive during startup.
7.6.2
During Runtime
Software Check the Hardware
7-6
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7 Generator
Software Check the Hardware (cont.) Monostable RUN during radiation
If not OK: error will be detected
E1058
Monostable CAN_MONITOR during radiation
If not OK: error will be detected
E1057
Anode HVC error hardware signal
E1051
Cathode HVC error hardware signal
E1052
HVC fault hardware signal
E1050
Difference value between actual [IST] and nominal [SOLL] kV value
E1054
Humidity sensor active/not active
If not OK: error will be detected [1]
E1073
Check positive kV actual value and negative kV
If the positive or negative actual value is greater than 2 kV (radiation is not active): error will be detected [1]
E1074
mA peak error hardware signal
E1053
If the generator gets the X-ray start CAN message and there is an error: − X-ray break CAN message is sent to all members − X-ray sequence is not started If the generator detects an error during radiation: − X-ray break CAN message is sent to all members − radiation is aborted [1] If this error is detected: The generator sends a CAN message to the pre-power supply (sets output of power supply to 0 V)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-7
7 Generator
7.6.2.1
Location of Oil Over-temperature Switch
oil over-temperature switch
Fig. 7-5
Location of oil over-temperature switch
7.7
General PCBs
PCBs summary U565 / U662
Generator supervisor (incl. U518)
U564
Filament board & power supply
U561
kV power stage
U563
High voltage controller board
U562
Generator connection & distribution board
U569
High voltage cascade (inside tank)
U570
+kV -kV actual value (inside tank)
7-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7 Generator
PCBs summary U591
Connector board for filament transformer
U608
Power stabilization for oil pump & rotation control
U596
Power source filter board
7.8
U565 / U662
7.8.1
General
Processor Ziehm standard processor (Motorola 68376) Programmable via CAN bus Interfaces Interface to U562 for CAN, wet sensor, V-sync Two temperature sensor inputs (PT1000) Controls U577 high voltage winding selector switch Controls U564 filament inverter Controls U563 high voltage inverter Provides power supply for U659 asymmetric collimator Safety circuitry Two independent watchdogs CAN fault line overrides X-ray-ON signal to the generator CAN X-ray enable line overrides X-ray-ON signal to the generator Temperature switch manually resettable
7.8.2
U565 / U662 Switches and Jumpers
J9: Standalone mode open
run mode
closed
standalone
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-9
7 Generator
J1–J8: Jumpers for CAN node number (hardwired) J1
Closed
J2
Closed
J3
Closed
J4
Closed
J5
Open
J6
Closed
J7
Closed
J8
Open
Default node number
9
7.8.3
U565 / U662 LED Indicators
Status LEDs for service requirements LED 38:
RUN
(green)
LED 42:
CAN monitor
(green)
LED 43:
fault
(red)
LED 44:
X-ray ON
(yellow)
LED 50:
+5 V ok
(green)
LED 51:
-5 V ok
(green)
LED 52:
+15 V ok
(green)
LED 53:
-15 V ok
(green)
7.8.4
U565 / U662 Connectors
X1: to U564 filament controller 34 pin flat ribbon cable connector 1
GND
2
/Reset error flip-flop
3
Filament select
4
Tube regulation
7-10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7 Generator
X1: to U564 filament controller (cont.) 5
Actual value 25 mA range
6
Filament ON
7
mA peak error flip-flop
8
Reset PWM IC
9
GND
10
mA actual tube
11
mA actual primary
12
GND
13
mA reference
14
GND for pin 13
15
mA reference
16
n. c.
17
n. c.
18
n. c.
19
n. c.
20
n. c.
21
mA over U564
22
GNDF
23
+5 V
24
-5 V
25
-15 V
26
-15 V
27
GNDF
28
GNDF
29
+15 V
30
+15 V
31
GND 24 V
32
GND 24 V
33
+24 V
34
+24 V
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-11
7 Generator
X2: to U563 high voltage controller 20 pin flat ribbon cable connector 1
GND
2
+kV error
3
GND
4
Fault
5
/Reset error flip-flop /RES HV
6
Faster pulse raise time FASTRISE
7
/XRAY
8
kV nominal
9
GND
10
+kV actual +KVIST5
11
kV ground
12
-kV actual -KVIST5
13
kV ground
14
RUN
15
GND kV nominal
16
HV primary current IPP HV5
17
GND
18
REF 10 Volt
19
GND
20
Temperature switch Off TEMP ERR
X3: to U562 CAN distribution board 16 pin flat ribbon cable connector 1
GND
2
Fault out
3
Fault in
4
XRAY enable in
5
CAN Rx
6
CAN Tx
7
XRAY enable out
7-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7 Generator
X3: to U562 CAN distribution board (cont.) 8
GND
9
V-Sync
10
+5 V
11
Wet sensor
12
GND
13
n. c.
14
n. c.
15
n. c.
16
n. c.
X4: Temperature sensor 1 & 2 10 pin flat ribbon cable connector 1
Sensor 1
2
Sensor 1
3
Sensor 2
4
Sensor 2
X5: power for collimator 2 pin MLSS156-02 connector 1
+24 V
2
Ground
X8: serial interface for debugging 4 pin SL1/25-4G connector 1
TxD TTL
2
RxD TTL
3
Digital ground
4
+5 V
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-13
7 Generator
7.9
U564 Filament Board
7.9.1
General
Type of inverter Resonant inverter Switching frequency 50 kHz Two push pull power stages (large and small focus) Supply voltage 24 VDC Maximum power output 50 W Separate inputs for positive and negative mA feedback values Possibility to insert mA meter (for feedback value) Adjustable offset error of input amplifier Selectable measurement ranges 10 and 25 mA PCB independently testable (no processor needed) Sine waveform Monitor values to control unit Primary power current mA feedback value Tube current greater 23 mA Filament select signal Control unit access Reset over mA error flip-flops Reset inverter General enable signal Regulation loop select signal Analog reference value for mA
7-14
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7 Generator
7.9.2
U564 Potentiometers
P1: mA nominal (factory adjustment, not for service) Adjustment of mA nominal P2: mA offset (factory adjustment, not for service) Adjustment of mA offset
7.9.3
U564 LED Indicators
Status LEDs for service requirements LED D24
-15 V ok
(green)
LED D7
mA peak detection
(red)
LED D23
+15 V ok
(green)
LED D22
+5 V ok
(green)
7.9.4
U564 Connectors
X1: interface to/from U565 / U662 see U565 / U662 X1 (page 7-10) X2: to filament transformer (oil) 6 pin MLSS156-06 connector 1
large focus left
2
large focus mid
3
large focus right
4
small focus left
5
small focus mid
6
small focus right
X3: mA meter for service 2 pin MLSS100-3 connector 1
meter
2
meter
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-15
7 Generator
X4: mA values from oil insert 4 pin MLSS100-4 connector 1
anode side +
2
anode side -
3
cathode side +
4
cathode side -
X6: power input +24 V from swivel cable 2 pin MLSS156-02 connector 1
+24 V
2
ground
X8: power for oil pump 2 pin MLSS156-02 connector 1
+24 V
2
ground
X10: earth connector to 24 V ground 1 pin FASTON connector 1
earth
7.10
U561 / U624 High Voltage Power Inverter
7.10.1
General
Type of inverter Pulse width modulation Switching frequency 22 kHz Full bridge power stage Supply voltage for bridge adjustable and current limited. Separate inputs for positive and negative high voltage feedback values PCB independently testable (no processor needed)
7-16
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7 Generator
Monitor values to control unit Primary power current Positive kV feedback value Negative kV feedback value DC equivalent to PWM signal alternative to REF 10 Volt Positive kV greater than negative kV software give the limit Positive kV less than negative kV software give the limit Fault signal Control unit access Reset kV error flip-flops General enable signal X-ray on/off Analog reference value for kV
7.10.2
U561 / U624 Connectors
X1: ground of 250 V power input Soldered cord 1
ground of 250 V power input
X2: 250 V power input Soldered cord 1
250 V power input
X3: to high voltage transformers (oil) M4 pem stud 1
high voltage transformers (oil)
X4: to high voltage transformers (oil) M4 pem stud 1
high voltage transformers (oil)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-17
7 Generator
X5: interface to/from U563 26 pin flat ribbon cable connector 1
regulated pulses 1 / 4
2
GND
3
regulated pulses 2 / 3
4
GND
5
fixed pulses 1
6
GND
7
fixed pulses 2
8
GND
9
+5 V
10
+5 V
11
current sense H (for save stop, U561 output)
12
current sense L (for save stop, U561 output)
13
GND 24 V
14
GND 24 V
15
+24 V
16
+24 V
17
to X6: 1 current sense 1
18
to X6: 2 current sense 2
19
to X7: 2 +24 V_a
20
n. c.
21
n. c.
22
n. c.
23
n. c.
24
n. c.
25
n. c.
26
n. c.
7-18
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7 Generator
X6: Current sense solder cord 1
current sense 1
2
current sense 2
X7: Manual reset temperature switch 2 pin MLSS156-02 connector 1
+24 V
2
+24 V_a
X8: Current sense solder cord 1
current sense 1
2
current sense 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
7-19
7 Generator
7.11
U563 HV Controller Board
7.11.1
U563 Potentiometers
P2: current limit (factory adjustment, not for service) I LIM over-current error detection P3: PVM (factory adjustment, not for service) P MAX Max. value PVM P1: kV nominal (factory adjustment, not for service) kV nominal
7.11.2
U563 LED Indicators
Status LEDs for service requirements LED 6
fault (red)
LED 7
X-ray ON (yellow)
LED 8
KV ERR
7.11.3
U563 Connector
X1: power interface to/from U564 16 pin flat ribbon connector 1
n. c.
2
n. c.
3
mA over U564
4
GND
5
+5 V
6
-5 V
7
-15 V
8
-15 V
9
GND
7-20
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7 Generator
X1: power interface to/from U564 10
GND
11
+15 V
12
+15 V
13
GND 24 V
14
GND 24 V
15
+24 V
16
+24 V
X2: to/from U565 / U662 microprocessor see U565 / U662 X2 (page 7-12) X4: interface to/from U561 26 pin flat ribbon connector see U561 X5 (page 7-18) X8: actual kV measurement (oil) 5 pin MLSS100-5 connector 1
+kV
2
+kV ground
3
-kV ground
4
-kV
5
shield
Pin 5 is monitored. If there is no GND present, X-raying is disabled.
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7-21
7 Generator
7.12
U562 Generator Connection and Distribution Board
7.12.1
U562 Connectors
X1: V-sync from I.I. 3 pin MLSS100-3 connector 1
shield
2
Vsync-
3
Vsync+
X2: CAN Ziehm Standard RJ-45 X3: CAN Ziehm Standard RJ-45 X4: CAN Shield 6.3 mm FASTON connector 1
shield
X5: To U517 Vision Track 10 pin flat ribbon cable connector 1
BL +5 V
2
n. c.
3
BL RXD
4
BL TXD
5
n. c.
6
BL GND
7
n. c.
8
n. c.
9
n. c.
10
n. c.
7-22
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7 Generator
X6 to U518 via U565 / U662 16 pin flat ribbon cable connector 1
GND DIG
2
STOER OUT1
3
STOER IN
4
STR IN
5
GE RXD
6
GE TXD
7
STR OUT1
8
GND DIG
9
VSYNC
10
+5 V
11
n. c.
12
n. c.
13
n. c.
14
n. c.
15
n. c.
16
n. c.
X7: Wet sensor 3 pin MLAS100-3 connector 1
Wet sensor
2
n. c.
3
GND wet sensor
X8: Supply from mobile stand 3 pin MLAS100-3 connector 1
+24V FST
2
GND 24V
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7-23
7 Generator
X9: to U564 solder connection 1
+U High
7.13
U565 / U662 and U518 Features
7.13.1
U565 / U662
V-SYNC control and 1ms timer Parameter: kV value and mA value Pulse control parameters Filament control Generator and image system control X-ray tube / radiation Heat unit calculator Rad exposure Pre-power supply control Coolant pump control
7.13.2
U518 Moni
32-bit microprocessor (MC68376) PLD (ispLSI 1048E) Voltage control chip (MAX791) 1 MBit / 512k x 16 Bit flash memory EPROM 2 x 32k x 8 bit EEPROMs 2 x 128k x 8 Bit RAMs 3 x 16 Bit bus driver 8 green LEDs ; 1 red "RESET" LED 4.1943 MHz Quarz
7-24
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7 Generator
Fig. 7-6
U518 board (Moni)
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7 Generator
7.13.3
U518: Block Diagram Address/Data/Control BUS 32K x 8 EEPROM Boot Program
8 x LED
Quarz ispLSI1048E
MC68376
PLD
CPU
32K x 8 EEPROM Progam Connector
Machine Data
BDM
PLD Progam Connector
512K x 16 FLASH EPROM User Program
MAX791 1 x LED
128K x 8 SRAM 128K x 8 SRAM
Bus Driver
4 x 34pin I/O Connector I/O Port’s
SPI
PWM/Timer
Analog Input
Fig. 7-7
U518 block diagram
7.13.4
U 518: Bootup
RS232
CAN
IRQ Input
Address/Data/Control
Start
Verify Checksum Boot program
not OK
Test Version Constancy
not OK
LED 4 ON
Verify Checksum Application Program
not OK
LED 5 ON
Verify HW-Revision #
not OK
Program new Boot Program
Calculates Checksum Boot program and
compares with Checksum-Value (Code).
Calculates Checksum of application program and compares with Checksum-Value (Code).
Reads Hardware-Revisionl number of circuit board LED 6 ON
and compares with Software-Revision number of
With SW-Revision #
Check HW-Revision # equals 0xFF
application program.
OK
Hardware-Revision number = 0xFF->Emergency Exit LED 7 ON
1
2
Exit Boot program (Boot EEPROM) to Application program (Flash EPROM)
Fig. 7-8
7-26
(Software development / application program).
Ready to program Flash EPROM via CAN-BUS with new application program.
Aftersuccessful programming CPU goes to auto start (program start - boot program) and validates all self- tests again.
LED 2 and 3 blink alternating
U518 bootup sequence
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7 Generator
7.14
Pulse Technology
7.14.1
Parameters for Pulse Control
− Fixed values: − Preheat time: 200 ms − FD: 16 ms delay after V-SYNC, until radiation pulse starts − 0 ms delay after V-SYNC for continued radiation − Changeable values: − Pulse Width FD: 10 ms – 23 ms Pulse width defined in APR, not changing during use of this APR − Pulse sequence: 0 – 24 Amount of V-SYNCs with no radiation pulse, influenced by: User Selection Automatic Dose Reduction Anode Temperature Generator Oil Temperature
7.14.2
Example of Pulsed Radiation
− Time span V-SYNC: 40 ms − Pulse width: ____ 10 ms, .......... 23 ms − Pulse sequence: 1
Fig. 7-9
Example of pulsed radiation
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7 Generator
7.15
X-Ray Tube Filament Control (Filament Wire)
7.15.1
Filament States
• Standby heat; (MD value) • Pre-heat; depending on kV value and mA value • In between pulse heating; depending on kV value, mA value and pulse sequence value
7.15.2
Example of Filament Control
Fig. 7-10
Example of filament control
7-28
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7 Generator
7.16
Heat Unit Calculator
7.16.1
Fluoroscopy
Surveillance of anode capacity "Heat Unit Calculator" Tube specifications of tube VARIAN RAD-15: − max. anode capacity: 260,000 J − max. heat dissipation into oil: 1000 Watt Calculation of the active anode capacity: Cooling = HU * 1000 Watt / 260,000 J HU = actual HU + (power_in - Cooling) "power_in" = average power per second − actual kV value − actual mA value − V-SYNC time (33 ms or 40 ms) − pulse width − pulse sequence Example: kV value: 100 kV mA value: 15 mA pulse width: 20 ms pulse sequence: 1 V-SYNC: 40 ms
Fig. 7-11
Calculation of average anode power
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7 Generator
Fig. 7-12
Pulse radiation by Heat Unit Calculator
7.16.2
Power Management During DSA
When the system switches from regulation startup phase to DSA mode, it calculates the average actual power (kV, mA, pulse width, frame rate and V-Sync). Afterwards it simulates the heating power for the tube (estimating X-ray time for DSA) and adds the actual anode heat capacity to that result. If the result is greater than the max. anode heat capacity, it reduces the frame rate for the DSA.
7-30
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7 Generator
7.16.3
Exposure
Why pause time calculation until radiation start release: If the anode capacity is exceeded during exposure, the generator will set the maximum power output to the limit (600 W). The generator will automatically establish a pulse sequence value to limit the maximum power demand: → film will be underexposed. Example: − actual anode capacity, e.g. 28,000 J − exposure 80 kV, 20 mA and 5 seconds → anode capacity: 28,000 kJ + 8,000 Ws = 36,000 J Pause time calculation: Parameter: − actual anode capacity, e.g. 28,000 J − exposure 80 kV, 20 mA and 5 seconds → 8,000 Ws
Fig. 7-13
Delay by Heat Unit Calculator
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7-31
7 Generator
7.17
Coolant Pump Control NOTE In systems equipped with 20/25 kW Generator, the pump is always running after the system has started up.
7-32
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7 Generator
7.18
Measuring kV and mA
7.18.1
Service Position
In order to measure kV, put the generator electronics into a service position. • Remove Screw as indicated.
Fig. 7-14
Remove screw for service position
• Loosen indicated screws and pivot the generator electronics.
Fig. 7-15
Loosen screws and pivot to service position
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7 Generator
7.18.2
mA Test Points
In order to measure mA, the connector X3 on the U564 board is used. Before the mA meter is connected, the jumper has to be removed.
Fig. 7-16
U564 X3 without jumper CAUTION After measuring the jumper has to be set again!
For a correct readout the generator has to screen continuously (→ Ch. 7.18.4, p. 7-36).
7-34
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7 Generator
7.18.3
kV Test Points
In order to measure kV the test points MP27 “f” and MP128 “GND” on the U563 board are used.
Fig. 7-17
kV measuring points MP27 „f“ and MP28 GND
The reading of the voltmeter are the actual kV divided by 10000. For example 67 kV are measured as 6.7 V. For a correct readout the generator has to screen continuously (→ Ch. 7.18.4, p. 7-36).
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7 Generator
7.18.4
Setting to Continuous Mode
In order to get a correct readout, measurements should be done in a mode with 100% pulse width. In this mode the generator will screen continuously. Alternatively, if no such mode is available, the "Pulse Length" value may be set to "0" temporarily (→ Fig. 7-18, p. 7-36). CAUTION After measuring, the "Pulse Length" value must be reset to the original value.
Fig. 7-18
7-36
Adjustment dialog Dose 2 with "Pulse Length" value
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7 Generator
7.19
Adjustment of Center Beam
After the generator has been mounted to the system and is placed into operation, the center beam needs to be adjusted, before the collimator is installed.
7.19.1
Required Tools for Center Beam Adjustment
In order to do this, a center beam adjustment tool is required (91116). Additionally a pre-collimator should be used for radiation protection during adjustment (65699).
Fig. 7-19
Center beam test device and pre-collimator
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7-37
7 Generator
7.19.2
Setup for Center Beam Adjustment
In order to do the center beam adjustment, the center beam test device has to be put on the generators output window. Insert the pre-collimator first, in order to provide radiation protection (beam will be limited).
Fig. 7-20
Setup for center beam adjustment NOTE Image rotation and mirroring must be inactive in order to provide a correct readout of the image on the screen.
7.19.3
Procedure of Center Beam Adjustment NOTE To get a sharper image and lower radiation, set to manual mode after the first image and reduce tube voltage 2 or 3 kV (Image should just appear).
Center beam adjustment is done in two steps: • First: find the correct position of the center beam test device • Second: adjust the generator position to get the center beam test device into the center of the screen
7-38
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7 Generator
7.19.3.1
Correct Position of the Center Beam Test Device
By shifting the position of the center beam test device, a concentric shape of the center beam test device has to appear on the screen. This concentric shape may appear uncentered to the screen. WARNING Center beam adjustment is done while screening. Take care for radiation protection.
Fig. 7-21
Shifting the center beam test device
wrong Fig. 7-22
correct
Wrong and correct position of tool
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7-39
7 Generator
7.19.3.2
Adjusting the Generator Position
The generator position can be adjusted in two directions: − by the adjustment screws in order to shift the image of the center beam test device left and right (generator angle adjustment) − by the generator attachment in order to shift the image of the center beam test device up and down.
7.19.3.2.1 Adjusting Generator Angle
Fig. 7-23
Elements for adjusting the generator angle
In order to adjust the generator angle, the fixation screws have to be loose. By turning the adjustment screws, the concentric shape has to be centered to the image. Only a left to right centering is possible by this adjustment. Fix the fixation screws tightly after the adjustment is done (46 Nm). WARNING Center beam adjustment is done while screening. Take care for radiation protection.
7-40
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7 Generator
Fig. 7-24
Adjusting generator angle
Fig. 7-25
Effect of generator angle adjustment
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7-41
7 Generator
7.19.3.2.2 Adjusting Generator Attachment If there is a top down deviation, this is adjusted by turning the generator attachment. In order to do this, the fixation bolts have to be loosened (8 mm allen key required). Then the attachment can be adjusted in a small range. Fix the bolts tightly when the correct position is found (46 Nm). WARNING Center beam adjustment is done while screening. Take care for radiation protection.
Fig. 7-26
Adjusting generator attachment
For adjustment, the generator has to be removed from the attachment temporally in order to access the fixation bolts.
Fig. 7-27
Effect of generator attachment adjustment
Center beam adjustment is finished if the concentric shape appears centered to the screen.
7-42
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8 Asymmetric Collimator Module 15
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8
Asymmetric Collimator
8.1
View of Asymmetric Collimator
Fig. 8-1
Asymmetric Collimator NOTE Mechanically different types of asymmetric collimators and pre-collimators are used for RFD 2020 and RFD 3030.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8-1
Fig. 8-2
8-2
corner
M5
M4
M3
iris
M2
slot 2
U610
slot 1
U610
rotation
M1
U611
Module 15
+12V_SER
+12V_SER
X3
U562 X5
S1 OFF
CAN
U608
+5V
+5V
+5V
Haab
Release: Changed:
Haab / Sörgel
Drawn:
OFF
1 2 3 4 5 6 7 8
DIP-Switches
S2
HC08
1 2 3 4 5 6 7 8
Error
Error
Error
Error
Error
+UB, GNDUB
Power Supply
Block Diagram Generator Asymetric Collimator Control
X16
X15
X11
+12V_SER
All rights reserved. Subject to change without prior notice.
20. Jan. 2009
20. Jan. 2009
X14
X9
X12
DAP
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Unit: ZIEHM VisionRFD File Name : VisionRFD_U608_blk_c.cdr Asymetric Collimator Page : of 1 1
Laser
Drawing No.:
2
4
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
8.2
U565 X5
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
8 Asymmetric Collimator
Block Diagram
Asymmetric collimator block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8 Asymmetric Collimator
8.3
U659
8.3.1
U659b: Location of Connectors, Switches and LED Indicators
Fig. 8-3
U659b connectors, switches and LED indicators
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8-3
8 Asymmetric Collimator
8.3.2
U659: Switch
DIP Switch 2 Switch 1
Standalone mode for production requirements on = standalone active
Switch 2
RS232 debug interface on/off (only for R&D requirements)
Switch 3
reserved
Switch 4
reserved
Switch 5
reserved
Switch 6
reserved
Switch 7
reserved
Switch 8
on = VacuDAP-C off = VacuDAP-2002, Calculated DAP/Kerma
Switches 1 to 7 have to be turned off. There is no setup to the i.i. size required. Switch has to be set like indicated. DIP switch factory setting
1 2 3 4 5 6 7 8 S2 OFF 1 2 3 4 5 6 7 8 S2
VacuDAP-2002 or no dose meter equipped or dose calculated VacuDAP-C equipped
OFF Fig. 8-4
U659 S2 factory settings NOTE On the U659 there is no DIP switch for CAN Module number setting. The module number is hardwired to 18.
8-4
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8 Asymmetric Collimator
8.3.3
U659: LED Indicators
Status LEDs for Service Requirements LED 1 red
flashing: shows startup phase 1
LED 5 red
flashing: shows startup phase 2
LED 1 & 5 red
both flashing: waiting for system to start
LED 6 green
flashing: system is running
8.3.4
U659: Connectors
X1: Programming Interface Connector 10-pin Panduit cable connector Pin 1
PTC0
Pin 2
PTC1
Pin 3
PTC3
Pin 4
IRQ
Pin 5
RST
Pin 6
WDO
Pin 7
PTA0
Pin 8
OSC
Pin 9
+5 V output
Pin 10
ground
X2: RS232 Debug Connector 3-pin Panduit cable connector Pin 1
ground
Pin 2
TxD
Pin 3
RxD
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8-5
8 Asymmetric Collimator
X3: CAN Bus Connector J12 6-pin flat ribbon cable connector Pin 1
CAN +5 V
Pin 2
n. c.
Pin 3
CAN_RxD
Pin 4
CAN_TxD
Pin 5
n. c.
Pin 6
ground
X9 and X14 : Laser Diode 1 and 2 Connector 3-pin Panduit cable connector Pin 1
Laser -
Pin 2
Laser +
Pin 3
n. c.
X10: DAP Connector 8-pin Molex cable connector Pin 1
count input
Pin 2
reset output
Pin 3
calibrate output +
Pin 4
calibrate output –
Pin 5
ground
Pin 6
n. c.
Pin 7
n. c.
Pin 8
+UB 18 V
X11: Power Input 2-pin Panduit cable connector Pin 1
ground
Pin 2
+14 V
8-6
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8 Asymmetric Collimator
X12 : VacuDAP-C connector 4 pin Molex cable connector Pin 1
+24V
Pin 2
GND
Pin 3
RS485 A
Pin 4
RS485 B
X13 : Wellhöfer DAP-C connector RJ-45 connector Pin 1
RS485 A
Pin 2
unused
Pin 3
+24V
Pin 4
GND
Pin 5
RS485 B
Pin 6
RS485 Z
Pin 7
unused
Pin 8
RS485 Y
Pin 9
GND
Pin 10
GND
X15 : IRIS / CORNER / ROTATION Picoflex 10 connector Pin 1
+12V
Pin 2
+12V
Pin 3
GND
Pin 4
GND
Pin 5
Servo control 2 (iris)
Pin 6
Feedback servo error 2 (iris)
Pin 7
Servo control 5 (corner)
Pin 8
Feedback servo error 5 (corner)
Pin 9
Servo control 1 (rotation)
Pin 10
Feedback servo error 1 (rotation)
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8-7
8 Asymmetric Collimator
X16 : Slot 1 and Slot 2 EHF-LC-10 connector Pin 1
+12V
Pin 2
GND
Pin 3
Servo control 3 (slot 1)
Pin 4
Feedback servo error 3 (slot 1)
Pin 5
+12V
Pin 6
GND
Pin 7
Servo control 4 (slot 2)
Pin 8
Feedback servo error 4 (slot 2)
Pin 9
unused
Pin 10
unused
X12 : VacuDAP-C connector 4 pin molex cable connector Pin 1
+24V
Pin 2
GND
Pin 3
RS485 A
Pin 4
RS485 B
8-8
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8 Asymmetric Collimator
8.4
Changing the Collimator
8.4.1
Part Replacement
• Remove connectors X3, X11, X9, X14 • Remove the 4 mounting screws. • If necessary, change the dose meter to the new collimator. • Mount the new collimator with the 4 screws. Take care about the pre-collimator. Do not tighten the screws, because centering is necessary. • Connect X3, X11, X9, X14. Power up the unit.
8.4.2
Mechanical Centering
• Briefly press reset button of each function of the collimator (iris, slot, rotation) to get the starting position. • Close the iris collimator to a diameter of 10 cm or less. • Screen in order to get an image of the collimator. • Briefly press one of the collimator buttons to display the preview. • Adjust the center and angle of the collimator to fit the preview. • Repeat the two steps mentioned above until collimator is centered to preview. • If the image of the collimator is in the center and square, the adjustment was successful. • If the collimator does not appear square, check the center beam adjustment of the generator. • Tighten the collimator mounting screws. • Press the middle button of the collimator control (iris, slot, rotation) to get the starting position. • Check centering once more.
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8-9
8 Asymmetric Collimator
8.4.3
Collimator and Preview Size Adjustment
In NGP systems as from SW 6.04 collimator adjustment is done by defining reference positions. The final positions for the collimators are calculated from these reference positions. This only needs to be done in full field. Only the field size needs to be adjusted by the field technician for all three formats.
8.4.4
Collimator Adjustment Tab
Fig. 8-5
Collimator settings
8-10
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8 Asymmetric Collimator
Name
Description
Min. Collimator
Inner reference position in inc (increments aka. steps)
Max. Collimator
Outer reference position in inc (increments aka. steps), corresponds to field size without magnification
Min. virt. Collimator
Inner reference position in mm.
Max. virt. Collimator
Outer reference position in mm, corresponds to field size without magnification
Pre Mag
Outer reference position in mm, corresponds to field size with magnifications Mag1 and Mag2 Factory defined
Grid Factor
Limits the sensitive area within the preview in order to avoid interference of the collimator with the regulation. Factory defined
User
Defines the "Reset" position of the collimator. Factory defined
Servo inc
Displays the current position of the corresponding collimator in increments. Required in order to determine the reference positions.
control buttons and slider
Moves the corresponding collimator manually between the limit values (independent from any adjustment). Required in order to determine the reference positions
Rotation inc
Position of the rotation in increments corresponding to the angle in degrees
deg
Position of the rotation in degrees corresponding to the increment values
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8-11
8 Asymmetric Collimator
8.4.5
Adjustment Procedure
Fig. 8-6
Diameter values
8.4.5.1
Iris Collimator Calibration
• Set "Min. virt. Collimator" to 30% • Set "Max. virt. Collimator" to 90% • Release radiation and close the collimator to the diameter corresponding to "Min virt. Collimator" (30%) • Transfer the value shown in the "Inc." text box to the "Min. Collimator" text box
Fig. 8-7
8-12
Iris collimator calibration (30%)
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8 Asymmetric Collimator
• Release radiation and open the collimator to the diameter corresponding to "Max virt. Collimator" (90%) • Transfer the value shown in the "Inc." text box to the "Max. Collimator" text box.
Fig. 8-8
Iris collimator calibration (90%)
Fig. 8-9
View of collimator for "Min. Collimator" (30%) and "Max. Collimator" (90%)
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8-13
8 Asymmetric Collimator
8.4.5.2
Slot Collimator Calibration
• Select "Slot L" tab • Set the value for "Min. virt. Collimator" to 30% • Set the value for "Max. virt. Collimator" to 90% • Release radiation and close the left slot collimator to 30% • Transfer the value shown in the "L" text box to the "Min. Collimator" text box • Open the collimator
Fig. 8-10
Slot collimator calibration 30%
• Release radiation and open the left slot collimator to 90%. • Transfer the value shown in the "L" text box to the "Max. Collimator" text box.
Fig. 8-11
8-14
Min. (left side) and max. (right side) left slot collimator view
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8 Asymmetric Collimator
Fig. 8-12
Slot collimator calibration 30%
• Select the "Slot R" tab and repeat the steps above for the right slot. Attention: For the right slot you must transfer the value shown in text box "R"!
Fig. 8-13
Min. (left side) and max. (right side) right slot collimator view
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8-15
8 Asymmetric Collimator
8.4.5.3
Corner Collimator Calibration
• Select "Corners" tab • Set the value for "Min. virt. Collimator" to 50% • Set the value for "Max. virt. Collimator" to 100% • Release radiation and close corners to to 50% • Transfer the value shown in the "Corners" text box to the "Min. Collimator" text box • Open corner collimator
Fig. 8-14
Corner collimator calibration 50%
• Release radiation and close the corners to 100% • Transfer the value shown in the "Corners" text box to the "Max. Collimator" text box.
8-16
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8 Asymmetric Collimator
Fig. 8-15
Corner collimator calibration 100%
Fig. 8-16
Min. (left side) and max. (right side) corner collimator view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8-17
8 Asymmetric Collimator
8.4.5.4
Slot Collimator Rotation Calibration
• Select "Rot." tab • Set the value for left "deg" textbox to 0° • Set the value for right "deg" textbox to 180° • Release radiation and close the slot collimator to about 30% diameter position, then turn the collimator to the max. right position • Transfer the value shown in "Rotation" to the right "Inc" text box
Fig. 8-17
Slot collimator rotation calibration max. right position
• Release radiation and turn the collimator to the max. left position • Transfer the value shown in "Rotation" to the left "Inc" text box
8-18
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8 Asymmetric Collimator
Fig. 8-18
Slot collimator rotation calibration max. left position
Fig. 8-19
0° (left side) and 180° (right side) slot collimator rotation view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8-19
8 Asymmetric Collimator
Fig. 8-20
Slot collimator calibration 30%
• Select the "Slot R" tab and repeat the steps above for the right slot. Attention: For the right slot you must transfer the value shown in text box "R"!
Fig. 8-21
8-20
Min. (left side) and max. (right side) right slot collimator view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8 Asymmetric Collimator
8.4.5.5
Adjusting Iris to Field Size
• On every format, open collimators fully and expose. • If the collimator is not visible, or inside the image too far, the size may be adjusted by changing the "User" value in the corresponding format. • To apply the setting, in user mode press the "Iris Open" button until the iris stops, or reset iris.
Fig. 8-22
Setting "User"
Suitable default values as a starting point are: FD 2020
FD 3030
No Mag
100%
100%
Mag1
75%
67%
Mag2
50%
50%
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8-21
8 Asymmetric Collimator
8.4.5.6
Adjusting "Scaling Virt. Collimator" and "Grid fact" Values NOTE The "Scaling Virt. Collimator" and "Grid fact" values usually remain at 1.00. In some cases it may get necessary to adjust these values.
8.4.5.6.1
"Scaling Virt. Collimator"
This value allows to change the size of the virtual collimator for every field size. See examples below:
Fig. 8-23
Scaling Virt. Collimator 0.90, 1.00, 1.10 NOTE In adjustment mode the scaling only gets visible if the "Scaled" button is pressed.
8.4.5.6.2
"Grid fact."
This value allows to change the size of the AOI (measurement area) relative to the opening of the virtual collimator. This may avoid loss of contrast, if the physical collimator gets into the area of the virtual collimator. NOTE By pressing the "Grid" button, the active area will be shown by the preview mask.
8.4.5.7
"Keep Collimation across Mag."
If checked, the collimator position remains when the image format (Magnifier) is changed. The collimator will not open on image format change.
8-22
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8 Asymmetric Collimator
8.4.6
Automatic Cropping NOTE Automatic cropping only works in combination with ZAIP2 Filters.
By choosing an automatic crop level, the area behind the non scaled virtual collimator will be darkened. By choosing the "Auto Crop" button, the cropped area will be shown by the virtual collimator. Currently the cropped area always corresponds to the unscaled virtual collimator.
Fig. 8-24
Automatic cropping
Automatic cropping level
8.4.7
4
94%
3
87%
2 (Default)
75%
1
50%
0
0%
Button 1.00
The "1.00" button shows the virtual collimator in its original position without "Scaling virt. Collimator", "Grid fact." and "Auto Crop".
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
8-23
8 Asymmetric Collimator
8.4.8
"DAP Calculated" Option CAUTION If the "DAP calculated" option is installed, the DAP calculation needs to be calibrated after the collimator has been changed (→ Ch. 18.4.4, p. 18-27).
8-24
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9 TFT Vision Center Module 6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9
TFT Vision Center
9.1
View of Vision Center Radiation indication lamp
Radiation control button Emergency Stop button
Fig. 9-1
TFT Vision Center view
9.2
General
The Vision Center is a passive VGA TFT touchscreen. It receives a serial video and audio data stream via GigaLink interface. It transmits the touch data via serial interface to the CPU. It is used twice in the Vision unit: once on the mobile stand and once in the monitor cart. Optionally a Remote Vision Center is available. Radiation indication lamp and radiation control button are integrated in the Vision Center on the mobile stand and in the Remote Vision Center.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9-1
9 TFT Vision Center
9.3
Vision Center Main Parts
Main Part
Function
TFT LCD 10.4" 640 x 460 pixels
Color TFT panel with backlight function
CCFL converter
Backlight-driving DC/AC converter
Touchscreen 10.4"
Analog resistive touchscreen
Vision Center board
GigaLink interface Touch controller Power sequencing Audio amplifier DC power supply
Metal housing
EMC shielding
Integrated speaker Interface
Video and sound data via serial GigaLink Touch data via RS232 Power (10 VDC … 30 VDC) Radiation button and radiation indication lamp are controlled via high frequency modulation on power supply line
9-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 9-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
Interface
U578
Power Supply
IB930
CPU
COM
1 2 3
Sound
VGA
Image Memory
CAN
RS232
+12V see p.2
control
3
VGA SND
see p.2
interface detection
µC MC9S08DZ60
P0 Connector
CAN termination
see p.2
+5V
+12V +5V
2
Em. Stop MC
5
see p.2
GigaLink
Power Supply
U539
em.off chain
control
CAN / RS232
INOVA INDT166BG #3
INOVA INDT166BG #2
INOVA INDT166BG #1
+30
+12
GigaLink
GigaLink
see p.2
GigaStar Driver for passive TFTs
U 687 (U621 successor)
4
RJ45
8
DSUB 9
DSUB 9
2x SMB
J.Matschnigg
J.Matschnigg
Drawn by
Remote Vision Center / Remote Joystick Center
Em. Stop
Vision Center MS
Vision Center MC
20.06.2012
New Frame, New page „Function Blocks“
V1.01
2x SMB
14.11.2011
Date
Initial Version
V1.00
6 Description
Revision
9.4
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
9 TFT Vision Center
Block Diagram w. U687
Vision Center block diagram w. U687
9-3
9 TFT Vision Center
9.5
Connectors
9 Pin D-Sub male pin 1
+Vcc (+10 VDC … +30 VDC)
pin 2
GND (0 V)
pin 3
+ Sound (line in)
pin 4
GND Sound
pin 5
RS 232 Touch TxD
pin 6
RS 232 Touch RxD
pin 7
RS 232 Touch GND
pin 8
n. c.
pin 9
n. c.
SMB male Serial video data in (GigaLink)
9-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9 TFT Vision Center
9.5.1
U592 Interconnection Board for Passive Vision Center
9.5.1.1
U592: Location of Connectors
X3 not used
X1 to module 2 and onward to Image Memory X2 to Vision Center D1 +25 V supply voltage
Fig. 9-3
U592b location of connectors NOTE The 220 µF capacitor must not be installed when using X-ray lamp and button on the Vision Center.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9-5
Fig. 9-4
9-6
D
C
2
Date
Name
3
Signatur
U592b-b-a.scm
U592b
Filename
Description
4
N/A
Scale
018
Ziehm Module
N/A
1
Page
of 1
592b-48692b-a
A4
Size
Part No/Drawing No
Variant Description
5
9.5.1.2
B
A
1
9 TFT Vision Center
U592b Schematic Diagram
U592b schematic diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
RxD
AWG22
3
1
4 x 2 x AWG26
2 x AWG20
Emergency b
Emergency a
TxD
4
Motor
2
X203
CAN-D
A-BrakeSwitch
A-Clutch
Pos. Encoder
AWG22
GND
1
X10 12
6
14
X3
SMB
X2
9 Pin D-Sub
1 2 4 5 6 7 8 9
2
2
Emergency b
Emergency a
GND
GND +Ub unused
gn/yl
Ground Stud @ TFT-arm
+Ub unused
X13 X202
U686 as A-Axis
Molex (MicroFit)
U592
Passive TFT Interconnect Board
X1
9 Pin D-Sub
9
8
4
X12
X4
+30V Ena OK Fast
2 x 0.14mm2
2
+Ub
Ground Stud @ Carriage
Horizontal Carriage
Module 2 U648/X29
Module 2 U648/X18
AWG22
page 1
AWG14
2
G2+
G2-
Holding plate
PE
Adapter
TFT Arm Cable
Tacho
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 4 x 2 x AWG26
2 x AWG20
TxD
RxD
1 2 4 5 6 7 8 9
X TFT
Module 20
3
X4
+30V Ena OK Fast
14
WigWagSwitch
Y-BrakeSwitch
Y-Clutch
Pos. Encoder
Motor
2
X203
X10 12
X12 6
2
2
4
X13 X202 X9
U686 as Y-Axis
!
01.04.2014 R. Frank
Released
Name
31.03.2014 J. Matschnigg
Date
Speaker
5
Drawn
Emergency Stop Button
Touch Panel
TFT Touch-Screen
X-Ray Indicator
Vision Center
Module 6
X-Ray Button
4
CAN-D Termination
CAN-D
TFT Display
Adapter
Fig. 9-5 Tacho
Signature
N/A
Ziehm Module Size
A2
Part No/Drawing No
Module 6: Vision Center Module 20: A-Axis & Y-Axis Scale
WIR_MS_VisionR_VisionRFD_Motorized_V1.04
Filename
Page
9 of 9
000
N/A
Print Date: 25.01.2012
Wiring Diagram R/RFD Mobile Stand Motorizied
Description
6
9.5.2
Schleppkette Drag Chain
1
9 TFT Vision Center
Vision Center Wiring Mobile Stand
Vision Center wiring mobile stand
9-7
Fig. 9-6
9-8
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
U539 / X25
Touch3 TFT3 page 2/3
U539 / X23 page 1
Touch3 TFT3 page 2/3
page 2/3
Touch1 TFT1
GL1-
GL1+
Module 18 User Interface
9 Pin D-Sub
SMB
2
1 2 4 5 6 7 8 9
X TFT
WIR_Remote_TFT_int_V1.XX.cdr
TFT Display
4
Emergency Button in the MC6
22
21
2
2
8
Released
Drawn
Name
06.02.2015 R. Frank
U695
Signature
X3
X4
X1
6
8
5
1
4
6
8
5
1
4
2 3
X2
MC Frame
7
Speaker
XP6
WIR-MC6
WIR_MC6_V1.01
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
6 of 13
000
n.a.
Remote Vision Center or Position Control Center Interface
XP6
6
Wiring of Remote- and Vision Center
3
5
2
Description
7
TFT Touch screen
Touch Panel
Vision Center
04.02.2015 W. Hecht
Date
Remote Vision Center connected to U687 / U718
2
8
Remote Vision Center connected to U621
to the Central Ground gn/yl
+12V Sound+ TxD GND +12V SoundGND RxD GND
3
9.5.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
9 TFT Vision Center
Vision Center Wiring Monitor Cart
Vision Center wiring monitor cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9 TFT Vision Center
9.6
Remote Vision Center
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
9-9
Fig. 9-7
9-10
6
5
4
2
3
ws/bl ws/br br sw
sw
vi
bl
or
ws/or
ws/gn gn
shield
Kabel Remote TFT intern
Kabelschirm über Litze an Lötfahne (GCA.2S.255.LT) Schrumpfschlauch jeweils über Lötkontakte Schrumpfschlauch über alles Befestigung mittels Klebesockel und Kabelbinder im MW
Rundbuchse 8pol. LEMO ECG.2B.308.CLL + GCA.2S.255.LT
(Ansicht Lötkontakte)
7
1
All rights reserved. Subject to change without prior notice.
Kabel mit Art.Nr. #290164 beschriften
27.10.2010 27.10.2010 18.01.2011
J. Matschnigg J. Matschnigg J. Matschnigg Changed:
1 2 3
1 2 3 4 5 6 7 8
#21365 Federleiste CE100F22-03 #21366 Schutzkappe EC100F-03
U539 / X23
3
2
1
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
.
# 290164
Unit:
9/10
gn ws/bl ws/br br Shield
5 6 7 8
bl ws/gn
RJ 45 1 2 3 4 ws/or or
File Name : WIR_Remote_TFT_int_V1.04.cdr Page : of 1 1
Drawing No.:
earthing washer
1 2 3 n.c. n.c. 6 7 8
LEMO
Steckverbinder laut Herstellervorschrift anbringen Beschriften mit „U621 / X19" Klapp-Ferrit nahe am Steckverbinder anbringen und beidseitig mit Kabelbindern sichern
U621 / X19 RJ45 Steckverb.
ws/or or bl ws/gn gn ws/bl ws/br br
sw
vi
U539/X23
Drawn:
vi n.c. sw
Release:
4 5
LEMO
Kabel: LEONI 02YSC11Y 4x2x0.5/1.0-100 LI PIMF GE (CAT7) oder LEONI MegaLine F6-90 S/F flex DVI
L = 1,40 m
#24224 Litze UL1061AWG22 schwarz #24427 Litze UL1061AWG22 violett Litzen miteinander verdrillt
L = 58 cm
# 290164
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
9.6.1
8
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
9 TFT Vision Center
Remote Vision Center Internal Wiring
Remote Vision Center internal wiring
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 9-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
D
C
B
4
5
1
6
8
7
gn
bl
L = 7,50 m
shield
gn ws/bl ws/br br
Shield
chassis chassis
5 6 7 8
bl ws/gn
LEMO 1 2 3 4
ws/or or
1 2 3 4 5 6 7 8
LEMO
Released 12.04.2012
12.04.2012
R. Frank
J. Matschnigg
WIR_VerbKab_RVC_7.5m_V1.02.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A4
Page
1 of 1
018
290173
Verbindungskabel Remote Vision Center 7,5m
Description
Rundsteckverb. 8pol. LEMO FGG.2B.308.CLAD82
Wichtig: Leiter or und ws/or bestmöglich paarweise bis zu den Lötanschlüssen miteinander verdrillen !
Signature
7
Wichtig: Leiter or und ws/or bestmöglich paarweise bis zu den Lötanschlüssen miteinander verdrillen !
Name
6
Schrumpfschlauch jeweils über Lötkontakte Schirmgeflecht laut Herstellervorschrift auflegen Steckverbinder laut Herstellervorschrift montieren
Date
5
8
Schrumpfschlauch jeweils über Lötkontakte Schirmgeflecht laut Herstellervorschrift auflegen Steckverbinder laut Herstellervorschrift montieren Knickschutztülle anbringen
Drawn
4
1
(Ansicht Lötkontakte)
3
2
J. Matschnigg
(ohne Knickschutztülle)
Kabel: LEONI 02YSC11Y 4x2x0.5/1.0-100 LI PIMF GE (CAT7)
bl
Drawn by
12.04.2012
5 Date
(mit Knickschutztülle GMA.2B.070.DG)
Rundsteckverb. 8pol., abgew. LEMO FHG.2B.308.CLAD82Z
gn
ws/br ws/gn ws/bl
form and connector changed
V1.02
ws/br ws/gn ws/bl
Description
Revision
4
ws/or or br
shield
# 290173
3
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ws/or or br
(Ansicht Lötkontakte)
3
2
2
All rights reserved. Subject to change without prior notice.
9.6.2
A
1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
9 TFT Vision Center
Remote Vision Center Connection Cable
Remote Vision Center connection cable
9-11
9 TFT Vision Center
9-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
10 Monitor Cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
10 Monitor Cart 10.1
Monitor Cart 6
Fig. 10-1
System overview of MC6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
10-1
10 Monitor Cart
10.2
Monitor Cart 6 Detail View
Fig. 10-2
Monitor cart 6 detail view
10-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Subject to change without prior notice. All rights reserved.
Fig. 10-3
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Changed:
Release:
Drawn:
Sörgel
File Name : Page :
26. June. 2007 Drawing No.:
Technische Aenderungen vorbehalten Alle Rechte vorbehalten.
1
of
1
MC6_Endo_View_1a.cdr
Ziehm Vision MC6
Unit:
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10.3
MC6 ViewOption Endo
exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Transmission as well as reproduction of this document,
10 Monitor Cart
Monitor Cart 6 Option Endo
Overview of Monitor Cart 6 Option Endo
10-3
10 Monitor Cart
10-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
11 Connections Monitor Cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
11 Connections Monitor Cart 11.1
Wiring Diagrams MC6
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
11-1
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
a
8C
9C
8C
9C
d
7C
7C
d
4C
4C
d
10C
19C
2C
11C
9C
18C
CAN Radiation CAN GND
2C
19C
10C
d
CAN L
11C
gn/wh
bl
or/wh
bk
gn
bl/wh
or
br
bl
br
bl
bl
bk
wh
AWG14 gn/yl
Central Ground
Safety earth
CAN Sense CAN Shielding
9C
CAN Fault
3C
3C
18C
2C
2C
100V~...240V~
230V~
page 5
Emergency Stop U695 / X4
CAN H
bl
yl
Power ON
ON/OFF GND
Power OFF
AWG14 gn/yl
Central Ground Safety earth
1C
1C
1C
1C
25pin Module C
25pin Module C
12pin Module C
12pin Module C
3D
3D
3D
1D
1D
5A
10A
3D
5A
10A
5A
10A
5A
10A
9A
8A
1D
9A
9A
9A
1D
8A
8A
8A
3A
Vision R / CXP
3A
Vision / CXP
3A
Vision FD
3A
XP0
a
XP0
CAT5
3 x AWG22
TR1
L
N
L
N
Mains Plug
AWG14
AWG14
AWG14
AWG14
X4
wh bl bk
true mains!
after isolation transformer
Emergency Stop all not motorized machines
105-120V or 210-240V
100V or 200V
TR1
~230V
~230V
U539 Power-Supply Monitor-Cart
~230V
br
bl
CAN Bus
EMI Filter
br
N L X3 X2 bl
~115V
bl
2
bl
1 or
2
1 or
bk wh bl gn rd
22
21
22
21
page 2+3
X2
OFF
ON
page 3
Shut-Down (NGIS)
see page 5
15A
20A
15A
F1B
F1A and F1B can be Slow-blow Fuses or Circuit Breaker
200V~
20A
F1A 210V - 240V~ 110V - 120V~
Mains Voltage
Emergency Button
Option: only Key switch
U695
or
page 5
X1
X2
X1
Remote Vision Control
14
13
14
13
ON/OFF Buttons
Imaging System
X25
X4
X6
OFF/AUS 1 GND 3
X23
1 2 3 4 5
X9
~115V
GND LED Stand-by LED ON OFF
Module 10 Power Supply MC
F1A
F1B
X51
X30/1 (X31)
~115V
X32 LM X33 RM X34 Printer X35 Imag. Sys. X38 U605 (CP)
~230V
The U727 is only needed for using U539h. or If the U539j is used, the U727 is fully integrated. The Emergency Stop cable will be connected to X56 (U539j).
X30/2 (X30)
U727
1 2 ON/OFF 3
X10
X5 Thermo-Sw.
X40-X49
X1 PE X15, X16, X17
or
~230V
a
Vision RFD
XP0
~230V
a
~230V
11-2 Line
Fig. 11-1 Load
11.1.1
XP0
11 Connections Monitor Cart
Wiring XP0 and Power Supply
Wiring XP0 and power supply
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
gn
7A
not for CXP
4B
3B
2B
RxD
GND
TxD
bk bl br gn gr or pk rd vi wh yl
= = = = = = = = = = =
U406
rd wh
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
II
to U633 X10 & various devices page 10, optional to U605 page 4
2 9
8
5
4
#290492
Option: X-ray enable Key switch
CAN Bus
U578
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Video CCD Camera
Option I.I.
page 1 ~230V
U539 X35
OPTION VIDEO-CONFERENCING VIDEO-ENCODER DC IN page 10
Sound
No analog sound!
Table of colors
coax 75Ω
coax 75Ω
coax 75Ω
coax 75Ω
br
2A
1B
wh
1A
XP0
to XP0-Connector page 1
Not installed in #290407! No analog sound anymore!
I
X3A
X3B
+5V / +12V
+5V / +12V
3K3
Monitors TFT1 TFT2 pages 6 - 9
PWR2
Printer DVD page 10
Printer DVD
TFT 1/2
PWR1
14
13
X2A
X2B
+
Ethernet page 10
OPTION WIRELESS VIDEO Transmitter #1 & #2 page 8
Ethernet Switch external USB page 4 page 10
CPU
+
COM4
DSR
yl
+
4 6
DTR
br
U633/X4 page 10
Multi I/O
VSYN CP
Options Stick
I
I
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
USB2 USB3 USB4 USB5
Keyboard Mouse
USB1 VGA Ethernet
Parallel +
+
+
+
Touch3
TFT 1
Touch1
Fiber CP
S3
bk
7
L3
or
6
S2
bl
5
L2
bl/wh
4
S1
or/wh
3
CAT5
1
3
R1
R3
DS3
Grabber
R2
Touch1 TFT1
BNC High Res RM
BNC High Res LM
#29330
DVI-HDMI-Adapter
OPTION WIRELESS VIDEO Transmitter #1 & #2 page 8
MC Frame
OPTION VIDEO-CONFERENCING LAN page 10
Transmitter #2
Transmitter #1
OPTION External monitors
VIDEO OUT connectors located on the rear of the MC
DVI LM
pages 6, 7, 9
50Hz CCIR/60Hz EIA
to Printer Video-Input
Video Out
External connection
Video Out Non-interlaced 50/60Hz
optional: Split Monitor
Video Out Non-interlaced 50/60Hz
Right Monitor
Video Out Non-interlaced 50/60Hz
Left Monitor
Module 11 Imaging System V2-1K
DVI RM
NIC
page 5
Frame Grabber SLOT 2 RJ45
2
4
Remote Vision Control
gn
2
color gn/wh
P0
Giga Link
RJ45 pin Nr. 1
L1
Graphics
DVI DVI RM LM page 6,7
U621 U687
+
CAN Shielding
CAN HI
CAN Radiation
CAN Fault
CAN LO
CAN Sense
CANGND
VSYN
Shut down to U539 / X6 not available
DVDDrive page 10
eSATA
TFT 3 GL1+ GL1- GL2+ GL2-
Touch2 TFT 2
DS2 DS1 DVI-R DVI-L
IN CAN Camera Link
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 +
Fig. 11-2 Ethernet CP
11.1.2
+
0
II I
I I
HexCode switch
11 Connections Monitor Cart
Wiring Image Memory V2 1k
O
Wiring image memory V2 1k
11-3
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
XP0
gn
7A
1B
4B
RxD
GND
TxD
+
female
VSYN CP
CAN Bus
bl or bk
5 6 7
CAN Radiation
CAN HI
CAN Shielding
L
bl/wh
4
CAN Fault
page 5
USB 2.0
CAN
LAN1
BNC High Res LM
BNC High Res RM
Ethernet page 10
LAN2
OUT R Split DS
DVI LM
+
+
6
4
female
DVI-L1
female
OPTION External monitors
I
I
DVI RM
1
1
+
Shut down / Power On/Off Control U539 X6 page 1
Power Supply
Coax Press
DVI DVI LM RM page 6, 7, 9
Camera-Link
various devices page 10, optional to U605 page 4
+5V / +12V
female
DVI-R1
male
RS232 & PWR
+
Printer
+
DVI-IN1
female Touch 2
+ 1
Sel.
DVI-IN2
+
+
GenVsyn
TFT 1/2
VGA
1
page 5
DSR
DTR
VIDEO OUT connectors located on the rear of the MC
OPTION VIDEO-CONFERENCING LAN page 10 MC Frame
USB 3.0
USB 3.0
3
2
1
female Touch 1
+
Passive TFT
yl
br
CAT5
DVI-OUT R2
CAN-P0
U539 X35
page 1 ~230V
pages 6, 7, 9
DVI-HDMI-Adapter
page 10
to Printer Control
Transmitter #1
OPTION WIRELESS VIDEO Transmitter #1 & #2 page 7
Transmitter #2
page 6-9
to Monitors / TFT
to Printer Video-Input
External connection Video Out 50Hz CCIR/60Hz EIA
Video Out Non-interlaced 50/60Hz
optional: Split Monitor
Video Out Non-interlaced 50/60Hz
Right Monitor
Video Out Non-interlaced 50/60Hz
Left Monitor
OPTION WIRELESS VIDEO Transmitter #1 & #2 page 7
former Parallel-Port
Module 11 Imaging System NGIS
I
DVDDrive page 10
USB SATA
USB 2.0
USB 2.0
IN
1
14
3K3
or/wh
3
13
gn
2
CAN LO
color gn/wh
RJ45 pin Nr. 1
CAN Sense
+
CAN2
DVI-OUT L2
CAN1
CANGND
Touch 3
external USB page 10
Giga Link
3D DVI-OUT
USB 2.0
50 II 60 FD ...
Config
pot. free contact
U718
Fiber CP
optional: ONLY for HiPe
+
Option: X-ray enable Key switch
optional: 3D graphics board
+
Remote Vision Control
Ethernet Switch page 4
coax Video 75Ω CCD Camera
Option I.I.
coax 75Ω
rd wh
8 2 9
5
4
CoaxPress Option FD with CXP
coax 75Ω
br
2A
3B
wh
coax 75Ω
1A
1B
Option CXP
to XP0-Connector page 1
male
Multi I/O
II
11-4
Vision / Vision R / CXP
0
Fig. 11-3 O
Connector page 10
11.1.3
#29330
I I
I I I
+
11 Connections Monitor Cart
Wiring Image Memory NGIS MiRa
Wiring image memory NGIS MiRa
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
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All rights reserved. Subject to change without prior notice.
25pin Module C
17C
16C
25C
24C
8C
7C
1B
XP0
bk
CAT7
CAT6
bk
wh/bl
bl
or
wh/or
bk
bk
bl
wh/bl
br
wh/br
coax 75Ω
Gl2-
Gl2+
Gl1-
Gl1+
Vsync
(front side)
NGIS Imaging System (long side)
(long side)
PWR2
+5V / +12V
PWR1
+5V / +12V
+ + female
Giga Link
USB 2.0 USB 2.0
CAN
USB 2.0 USB 2.0
LAN1
IN
L
USB 3.0
USB 3.0
3D DVI-OUT
Touch 3
Config 50 II 60 FD ...
Fiber CP CAN2
1
female Touch 1
+
LAN2
OUT R Split DS
+
+
+
COM4
DVI-OUT L2
CAN1
optional: ONLY for HiPe
+
Multi I/O
Printer DVD
VSYN CP
VSYN CP
optional: 3D graphics board
+
pot. free contact
male
Multi I/O
U578
+
CPU
TFT 1/2
POWER SUPPLY 300W
USB2 USB3
Keyboard Mouse
USB1 VGA Ethernet
USB4 USB5
Parallel
+
VSYN
+
+
+
+
+
female
female
TFT 1
+
1
DVI-IN2
+
I
I
Sel.
1
male
Printer
female
1
+
+5V / +12V
DVI-R1
+
4 3
P0
R1
Giga Link
RS232 & PWR
+
L3
S3
DVI-IN1
S1
Graphics
L2
S2
L1
female Touch 2
GenVsyn
+
+
DS2 DS1
Fiber CP
U621 U687
DVI-L1
VGA
1
TFT 1/2
DVI-OUT R2
CAN-P0
eSATA
TFT 3 GL1+ GL1- GL2+ GL2-
TFT 2
DVI-R DVI-L
IN CAN
R2
R3
DS3
Ethernet CP
Coax Press
1
2
NIC
Power Supply
Camera-Link
Grabber
Camera Link
V2-1K Imaging System (front side)
II
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 #29311
I
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
0
I I I
I I I
+
+
Fig. 11-4 O
Camera Link Cable
+
+
4
3
2
1
Serial 1
Serial 2
USB page 2/3
(miniUSB)
DC Input
Fiber Link
PWR 1 or RS232/PWR
#29035
Ethernet
User Sync
Switch
+
+
+
optional Analog Video
Module 4.2 Flat Panel Detector (Command Processor) FD Type 1
5
MTRJ-LC LC-LC
15p D-Sub
+
Camera Link Cable 90°
GND pin 1 bk Vsyn pin 7 br +5V pin 8 wh
MTRJ-MTRJ MTRJ-LC
Ethernet X-over Cable
+
page 2 page 3
optional ABS
+5V
4
X1 X3
U605
Camera Link
50p D-Sub
External Sync
50p D-Sub
+
16 Bit Digital Video
pin 50 bk pin 49 br pin 48 wh
Fiber
always ON
~230V
U539 X38 page 1
X2
230V~
I
Command Processor CP2(LC(vB))
Varian PaxScan
11.1.4
O
Module 11
11 Connections Monitor Cart
Wiring Option FD + CP2LC
O
Wiring Option FD + CP2LC
11-5
11-6
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U621 / X19
page 1
U539 / X23
page 2/3
U687 / X19
page 1
U539 / X25
page 2/3
or
Touch1 TFT1
9 Pin D-Sub
page 1
XP0: Pin 5A/10A
U687 / X19 Touch3 TFT3 page 2/3
Emergency stop = Drives and Generator off
Touch3 TFT3
Emergency stop = Power off
Touch3 TFT3
page 2/3 1 2 4 5 6 7 8 9
Emergency Button in the MC6
22
21
2
2
Touch Panel
X3
X4
X1
U695
TFT Touch screen
WIR_Remote_TFT_int_V1.XX.cdr
TFT Display
Vision Center
Module 18 User Interface
Remote Vision Center connected to U687 / U718
8
2
Remote Vision Center connected to U621
8
to the Central Ground gn/yl
+12V Sound+ TxD GND +12V SoundGND RxD GND
X TFT
6
8
5
1
4
2 3
7 6
8
5
1
4
2 3
MC Frame
7
X2
Speaker
XP6
Remote Vision Center or Position Control Center Interface
XP6
Wiring user interface
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
SMB
Fig. 11-5 GL1-
Wiring User Interface
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
11.1.5
standard
motorized
GL1+
11 Connections Monitor Cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
XN1
Right Video Out DVI page 2/3
12Vdc Power Supply
U539 X33 page 1
230V
+12VDC
TFT1/2 page 2/3
Left Video Out DVI page 2/3
75Ω coax Left Video Out Non Interlaced page 2/3
RS232
DVI
DVI
75Ω coax Right Video Out Non Interlaced page 2/3
RS232
+12VDC
+12VDC
BNC
Left
Right
BNC
Flatscreen
Flatscreen
230V
yl(13)
gn(12)
br(14) + wh(1)
U539 X32 page 1
12Vdc Power Supply
XN2 +12VDC
2
Module 9.2 Flatscreens
Right Video Out Non Interlaced page 2/3
75Ω coax
Right Video Out DVI page 2/3
Dual-Power-Supply RPS-160-12
BNC
+12VDC
U539 X33 page 1
230V
+12VDC
DVI
(rear view)
+12VDC
Right
OR
XN3
TFT1/2 page 2/3
Rs232 (2,3,5,7,8) -> (8,7,11,9,10)
Radiation lamp (1,4) -> gn(12)
Brightness sensor pin 6,9 -> br(14) + wh(1)
U539 X32 page 1
230V
BNC
Power Supply KA1200F02
DVI
+12VDC
XN4
+12VDC
Left
Power Supply KA1200F02
U539 X33 page 1
230V
+12VDC
Brightness sensor
one DSUB9: RS232 (2,3,5,7,8) brightness sensor (6,9) radiation lamp (1,4)
RS232
12V=
Radiation lamp
Left Video Out DVI page 2/3
75Ω coax Left Video Out Non Interlaced page 2/3
Wiring flatscreen monitors
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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Two 19'‘ panels as DUO TFT
Fig. 11-6
rear view
12V=
Radiation lamp
Wiring Flatscreen Monitors
All rights reserved. Subject to change without prior notice.
rear view
Brightness sensor
11.1.6
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Two separate 18.1'‘ TFT‘s
11 Connections Monitor Cart
11-7
11-8 NGIS Multi I/O Port page 3
V2-1K Parallel Port SLOT 6 page 2
Pairing Button
mini HDMI
75Ω coax
Dual-Power-Supply RPS-160-12
Right Video Out Non Interlaced page 2/3
Right Video Out DVI page 2/3 (via HDMI-DVI-Adapter)
Switching Pairing Power
BNC AUX DC Input
+12VDC
U539 X33 page 1
230V
+12VDC
DVI
+12VDC
Right
OR
XN3
TFT1/2 X2B page 5
BNC
Brightness sensor pin 6,9 -> br(14) + wh(1)
NGIS Multi I/O Port page 3
or HDMIOut Video Encoder page 10 (in combination with OPTION VIDEO CONFERENCING)
Module 9.2 Flatscreens Option Wireless Video
Rs232 (2,3,5,7,8) -> (8,7,11,9,10)
Radiation lamp (1,4) -> gn(12)
Pairing Button
V2-1K Parallel Port SLOT 6 page 2
Switching Pairing Power
Left Video Out DVI page 2/3 (via HDMI-DVI-Adapter)
mini HDMI
WIRELESS VIDEO Transmitter * #2
75Ω coax Left Video Out Non Interlaced page 2/3
Power Supply KA1200F02
U539 X32 page 1
230V
+12VDC
XN4
AUX DC Input DVI
+12VDC
Power Supply KA1200F02
U539 X33 page 1
230V
+12VDC
Brightness sensor
one DSUB9: RS232 (2,3,5,7,8) brightness sensor (6,9) radiation lamp (1,4)
RS232
12V=
Radiation lamp
Left
Option Wireless Video
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All rights reserved. Subject to change without prior notice.
WIRELESS VIDEO Transmitter * #1
Fig. 11-7 (rear view)
Option Wireless Video
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
11.1.7
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Two 19'‘ panels as DUO TFT
11 Connections Monitor Cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Signal strength
customer mains
100V bis 240V
+12VDC
#290516
** in case of customer owned 3rd party monitors
External Power Supply HPU15 ** #290518
#290518
or #290517
HDMI +12VDC
WIRELESS VIDEO Receiver * #1
Status LED +Pairing Button
HDMI-DVIAdapter #217403
DVI
+12VDC BNC AUX DC Input
Right
RS232
XN3
#290391
Fig. 11-8 #14375
Power Supply KA1200F02
customer mains
230V
#290516
XN4
+12VDC
BNC HDMI-DVIAdapter #217403
or
+12VDC
#290517
Signal strength
#290518
HDMI
customer mains
100V bis 240V
+12VDC
WIRELESS VIDEO Receiver * #2
Status LED +Pairing Button
Module 9.2 Flatscreens Option Wireless Video External Ziehm Monitor
#14375
Power Supply KA1200F02
customer mains
230V
+12VDC
Brightness sensor
AUX DC Input DVI
+12VDC
Left
Blind cover instead of radiation lamp
(rear view)
#290391
** in case of customer owned 3rd party monitors
External Power Supply HPU15 ** #290518
* Receivers (µC-Board + Wireless Receiver Module) are mounted with a dedicated Ziehm assembly kit
11.1.8
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Two 19'‘ panels as DUO TFT
11 Connections Monitor Cart
Wireless External Flatscreen Monitors
Wireless external flatscreen Monitors
11-9
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
11-10
S-VHS
4 3
2
1
#290516
RGB
GND
GND
Y
C
2
3
4
Name
1
Pin
connectors located on the rear of the MC
HDMI
ENDO INPUT
DVI
SVHS BNC
Impedance
75 O
75 O
-
-
U539 X33 page 1
230V
12Vdc Power Supply
XN1
OFF
+12VDC
+12VDC
DVI
BNC
Left
Description
V2-1K page 2 --------NGIS page 3
TFT1/2
Video Out Non Interlaced page 2/3
Color (Chrominance)
Intensity (Luminance)
Ground (C)
Ground (Y)
4 PIN MINI-DIN FEMALE
Right
Video Out Non Interlaced page 2/3
COM
yl (13)
gn (12)
U539 X33 page 1
230V
12Vdc Power Supply
XN2
OFF
ON
+12VDC
+12VDC
br (14) + wh (1)
COM
Left
ON
Flatscreen NDS 18.1” mono
Right
rear view
Flatscreen NDS 18.1” color
75Ω coax
2
Module 9.2 Flatscreens OPTION Endo
SOG2
Right
Right Video Out Non Interlaced page 2/3
Serial
24Vdc Power Supply
U539 X33 page 1
230V
+24VDC
+24VDC
rear view
SOG1
Left
Left
V2-1K page 2 --------NGIS page 3
TFT1/2
Video Out Non Interlaced page 2/3
yl (13)
gn (12)
br (14) + wh (1)
2
Brightness sensor
12V=
Radiation lamp
Wiring flatscreen monitors option Endo 75Ωcoax
The 26'‘ TFT Endo
Fig. 11-9
rear view
12V=
Radiation lamp
Wiring Flatscreen Monitors Option Endo
75Ω coax
Brightness sensor
11.1.9
75Ωcoax
Two separate 18.1'‘ TFT‘s
11 Connections Monitor Cart
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
page 2/3
MULTI-I/O
page 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
USB
DVD-Drive
PWR 1 or RS232/PWR
page 3
page 3
page 2
or
SATA
+5V / +12V
page 2
4
page 2, 3
V2-1K
X5
NGIS
NGIS
X10
U633
+5V / +12V
+5V
+12V
X4
V2-1K
Ethernet / LAN
PWR 1 or RS232/PWR
+5V / +12V
OPTION
WLAN
OPTION
DICOM
OPTION
OPTION
MC Frame
USB
RJ45
MC Frame
wh
DVD R/W Drive
Ub
RJ45
Fan
vi
2 3 4 gr
bl
1
Only at NGIS
page 3
Pot.Free.Contact
3 4 1
2
connector located on the rear of the MC MC Frame DCIN
DS2 Down-Scale Output page 2/3
Potential balance
BNC
e.g. Sony Printer
XN5
LINEIN
LINEOUT
OUT
Rearside view of the Printer
+12VDC
Remote
~ AC IN
stereo-mini jack
U539 X34 page 1 ~230V
to Passive TFT page 5
Audio Splitting
Adapter
OUT
LOUDSPEAKER
MICROPHONE
Printer page 2/3
MC Frame OPTION
Acoustical MIC Echo Cancellation LS
Option Video Printer
VIDEO
IN
LINEIN
#145649
HDMIOUT
OPTION
Video Encoder
HDMIIN
Option Video Conferencing
Module 7 Video Docu Module 16 WLAN Module 17 Export/Import Module 18 Video Conferencing
TFT1 Touch1
PWR 2 or RS232/PWR
LAN
to miniHDMI @Wireless Video Transmitter #2 (page 7) OPTION #290473 to DVI-L @ MC Frame #290319 + #290494
or
LAN only for Varian CP2 page 4 I.I. and FD CMOS
DVI-L page 2/3
Video 50/60Hz
MC Video Out
Wiring media options
PWR2
Option: Potential Free Contact ONLY with V2-1K
BNC
Fig. 11-10
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All rights reserved. Subject to change without prior notice.
DS1 Down-Scale Output page 2/3
Wiring Media Options
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
11.1.10
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Option: Potential Free Contact or Injector-Control
11 Connections Monitor Cart
11-11
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
N.O. = normally open [Schliesser] N.C. = normally closed [Öffner]
10A 5A 9A 8A 3A
P0-Einsatz
3 4
NOTAUS
N.C.
Deckplatte
#24410 Litze AWG22 ge (l = 25cm)
#24408 Litze AWG22 bl (l = 25cm)
OFF
#24223 Litze AWG22 ws (l = 65cm)
N.O.
N.O.
Deckplatte
KeySwitch
N.O.
Deckplatte
OFF
Deckplatte
ON
LED-OFF
OFF
GND
3K3
2
3
03.12.2015 04.12.2015
Released
Date
Drawn
2
(l = 105cm)
#24408 Litze AWG22 bl (l = 260cm)
#24409 Litze AWG22 rt (l = 260cm)
#24224 Litze AWG22 sw (l = 260cm)
#24223 Litze AWG22 ws (l = 260cm)
*1 #24224 Litze AWG22 sw 3 Stück (l = 10cm)
*1
*1
*1
LED-ON
ON
#24408 Litze AWG22 bl (l = 195cm)
1
X4
#24411 Litze AWG22 gn (l = 260cm)
GND
#24224 Litze AWG22 sw (l = 65cm)
#24426 Litze AWG22 or (l = 195cm)
ON
#24408 Litze AWG22 bl (l = 65cm)
2
Emerg. Off
2
X9
X25
R. Frank
W. Hecht
Name
X1
1
3
5
1
2
4
MLSS100
2
RJ45 (l = 200cm)
1 2
J1 J2 J3 J4 J5
4
3
female
9-DSUB
male
DSR
DTR
9-DSUB
3D Workstation
X18
new SW 11.0
Shut down
Workstation NGIS
MLSS100
NGIS
MC6 based
WIR_Shut-Down_Image-System_V1.02
Filename
6
Scale
N/A
Ziehm Module Size
Part No/Drawing No
Monitor Cart MC6motorized
Description
8 15 7 14 3 9
NGIS
Power/RS232
TFT3
X6
RJ45
U539
Patch-cable RJ45 ( gn )
5
Cable description see page 6 !
X19
MLSS100
1
3
2
Signature
X10
MLSS100
5
2
X3 1
X2
Lemo
U695
Monitor Cart motorized: On / Off / Emergency-Off
2
GND
11-12 On/Off
Fig. 11-11 GND
A3
Page
6 of 8
000
N.A.
11.2
+12V
1
11 Connections Monitor Cart
Wiring Emergency Off
Wiring Emergency Off
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 11-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
NGIS
D-SUB male
5
1 2 4 10 11
15
14
8
7
9
3
13
12
6
#24426 Litze AWG22 or
(l = 20cm)*
(l = 200cm)
*3
9-DSUB
*2
* 3 wahlweise Litzen verdrillen oder Flach-/Rundleitung 4xAWG22
*Längenangaben inklusive Steckverbinder
nc
(l = 200cm)
#24224 Litze AWG22 sw
GND
3
MLSS100
3
2
1
4
U539/X6
6
4
Beschriftung: U539/X6
Beschriftung: Key-Switch
Coupling for Key-Switch
(l = 40cm)
Schrumpflschlauch 50cm
(l = 200cm)
(l = 200cm)
#24224 Litze AWG22 sw
#24411 Litze AWG22 gn
ON/OFF
GND
#24410 Litze AWG22 ge
+12V
*1
4 x Kabel-Paralellverbinder für 7 Kabel AWG18 ( z. B. Fa. Cembre ) Kabelverbinder mit Schrumpfschlauch, Länge ca. 30mm, isolieren
z. B. +5V
(l = 20cm)*
* 2 Litzen verdrillen
#24429 Litze AWG22 br
DTR
DSR
GND
GND
+12V
+5V
Beschriftung: NGIS RS232 & POWER
RS232 & POWER
2
+5V
(l = 20cm)
(l = 60cm)
(l = 20cm)
(l = 20cm)
(l = 15cm)
(l = 15cm)
03.12.2015 04.12.2015
Drawn Released
R. Frank
W. Hecht
Name
Signature
#24175 Litze AWG18 sw
Date
#24175 Litze AWG18 sw GND
#24421 Litze AWG18 ge
#24422 Litze AWG18 rt
*1
*1
*1
*1
*1
*1
*1
GND
+12V
4
2
4 1 2 3
4 1 2 3
4 1 2 3
4 1 2 3
4 1 2 3
3
WLAN
Fan & U605
Video Encoder
WLAN
Beschriftung:
Lötkontakte mit Schrumpfschlauch abdecken (ca. 10mm)
4 Flanschdose Serie 680
Service
HDD Connector
U633
HDD Connector
Service
U633/X10
DVD
DVD-Drive mit Sata-Adapter
HDD Connector
U605 / X1 & Lüfter
HDD Connector
Matrox Video
HDD Connector
6
NGIS
MC6 based
WIR_Shut-Down_Image-System_V1.02
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
7 of 8
000
N.A.
MC6 NGIS RS232 & POWER CABLE #290561
Description
+12V GND GND +5V
1
+5V +12V GND GND
+5V +12V GND GND
+5V +12V GND GND
+5V +12V GND GND
+5V +12V GND GND
5
11.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
11 Connections Monitor Cart
Wiring NGIS RS232 / Power Connector
Wiring NGIS RS232 / power connector
11-13
11 Connections Monitor Cart
11.4
Yellow RJ-45 network cables
In Monitor Carts shipped from october 2008 all network connections are made with yellow RJ-45 cables. This is done in order to distinguish the network cables from the CAN bus cables.
Fig. 11-13
Yellow network cable at monitor cart interface
Fig. 11-14
Yellow network cable at image memory (symbolic view)
11-14
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
12 Video Documentation Module 7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
12 Video Documentation 12.1
UP 991 and UP 971 Configuration
Refer to GTI 10/034 "Printer Settings for Sony Printers"
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1
12 Video Documentation
2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13 Monitors Module 9
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13 Monitors 13.1
19" dual monitor
13.1.1
Description
The 19" dual monitor integrates two 19" monitors and a control circuit for the radiation indication lamp in one housing. The radiation indication lamp is equipped with LED. The radiation indication lamp control circuit emulates an incandescent lamp. The U578 interface of the Image Memory is configured just as for the 18.1" screens with incandescent lamp.
Fig. 13-1
19" dual monitor
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13-1
13 Monitors
13.1.2
Connectors
The connectors are located underneath a cover plate. By removing two screws, this plate can be removed.
Fig. 13-2
Cover plate to be removed
Right Video in Right DVI in
RS232 interface (remote control) and radiation indication lamp
+12V in Right Mon.
Fig. 13-3
13-2
Left Video in Left DVI in
+12V in Left Mon.
Monitor connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13 Monitors
13.1.3
On-screen Display
13.1.3.1
Accessing the On-screen Display
The monitors are set up and adjusted via an on-screen display. The functions are controlled by an integrated touch keypad.
Fig. 13-4
Monitor touch keypad
The touch keys are shown permanently.
13.1.3.2
Keypad Lock
Input key and L/R key – when pressed simultaneously – set or reset the key lock status. An OSD message will be displayed when the keypad is locked and any key is pressed.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13-3
13 Monitors
13.2
26" Flatscreen Monitor Radiance G2 HB
With ENDO option the 26’’ Radiance G2 HB is used. This monitor provides an LED backlight, high brightness, and extended input signal interfaces.
13.2.1
Description
The 26" flatscreen monitor is a color high-resolution LC display. It works as a separate module and is not integrated in the CAN bus. All settings and adjustments are made via an integrated setup menu. Both left and right screens are shown on one 26" monitor.
Fig. 13-5
13-4
26" flatscreen monitor
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13 Monitors
13.2.2
Technical Data
Visible diagonal (inches)
26
Brightness (cd/m², typical)
800
Native resolution
1920 x 1080
Dot pitch (mm)
0.300
Vertical viewing angle
178°
Horizontal viewing angle
178°
Contrast ratio (typical)
1000:1
BNC input signal level
0.7 Vp-p
Power (nominal)
104 W
Monitor weight
8.2 kg
Operating temperature
0° C to 40° C
Storage temperature
-20° C to 50° C
Relative humidity (non-condensing operation)
20% to 85%
Relative humidity (non-condensing storage)
10% to 90%
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13-5
13 Monitors
13.2.3
Connectors
Right Video in Endo in
Endo DVI in
Left Video in
Fig. 13-6
13-6
RS232 interface (remote control)
+24V in
USB interface (BIOS update)
Monitor connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13 Monitors
13.2.4
On-screen Display
13.2.4.1
Locking and Unlocking the On-screen Display
The monitors are set up and adjusted via an on-screen display. The functions are controlled by an integrated keypad.
Fig. 13-7
Monitor keypad
The on-screen display is activated by pressing the "Menu" key. In the "Setup" section, you can lock the menu.
Fig. 13-8
"Setup" menu
If this function is activated, the menu will disappear. Instead of the menu you will get a message "MENU LOCKED" for a short time. Now the access to the on-screen display is denied. You will get this message every time you press a key on the keypad.
Fig. 13-9
Message MENU LOCKED
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
13-7
13 Monitors
In order to unlock the menu, you must press the "MENU" and "SCROLL" keys simultaneously until you get a message "MENU UNLOCKED".
Fig. 13-10
MENU UNLOCKED message
13.2.4.2
Restoring the Factory Settings
In the "Defaults" section of the on-screen display, you can restore the factory settings.
Fig. 13-11
13-8
"Defaults" menu
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart Module 10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart 14.1
View of Power Supply
Fig. 14-1
Monitor cart power supply
14.2
General Description
The monitor cart module 10 power supply is the main power module for the Ziehm Vision C-arm and provides the following: − power isolation from mains input − internal power distribution of 230 VAC to the monitor cart and for the mobile stand via the XP0 cable − additional 115 VAC insulated mains distribution − inrush current limiter − on/off circuitry − emergency stop and key switch lock for power
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-1
14 Power Supply Monitor Cart
14.3
Main Components of the Power Module 10
The TR1 isolation transformer provides: − isolation from the mains line power supply − input voltage taps for matching the input voltage to maintain 230 VAC output − the main supply voltage for the complete C-arm The U539 power distribution board provides: − power on/off control − distribution of power − U539 allows easy method for matching the input line voltage to the facility power − matching TR1 input to mains line voltage − the ability to set the correct voltage is accomplished by following the power selection table in the diagram below − X40 to X49 terminals for matching input line to TR1 − output 230 VAC for system − output variable mains for Vision R mobile stand Matching the line input to TR1: Matching the line input to facility is accomplished by performing a simple measurement of the wall outlet connector with a digital volt meter. Monitor the voltage for a period of time long enough to detect any unusual dips in the mains line (10 to 20 minutes). NOTE Those facilities demonstrating large fluctuations in the mains line voltage may require a more detailed measurement test. Attach a voltage monitoring device to the mains line and monitor the line voltage for 12 to 24 hours. This is an important issue and should not be overlooked. Once the line voltage is determined to be stable and within the range of the selection table the service technician must follow the tap setting and jumper placement as required in the Voltage Selection table for the U539 board. 230 VAC power distribution U539: − the output of the TR1 transformer (X15 and X17) supplies 230 VAC to the U539 board − distributes 230 VAC to auxiliary equipment by means of the terminal connectors X32 to X38 − supplies power to devices such as video monitors, printers, image system, etc. − distributes 230 VAC power to the mobile stand by means of the power connector terminals X30 and X31 (Not for Vision R mobile stand)
14-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
115 VAC power distribution: − U539 board receives 115 VAC at connectors X15 and X16 from TR1 − distributes 115 VAC to the auxiliary equipment by means of the terminal connector X20 to X22 Switched Mains Output − distributes incomming mains voltage to the Vision RFD mobile stand by means of the terminal connectors X51 1 and 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-3
14 Power Supply Monitor Cart
14.4
Module 10 with HC08 Controller on U539
14.4.1
Module 10 Power Distribution Diagram
14.4.1.1
With U539h/j
Fig. 14-2
Module 10 with U539h/j Wiring Select Voltage Transformer RTO 2500-000585
105 VAC
110 VAC
115 VAC
120 VAC
210 VAC
220 VAC
230 VAC
240 VAC
Connections with AWG 14 (Blue) A–H
A–F
A–D
A–B
A–H
A–F
A–D
A–B
H–I
F–G
D–E
B–C
K–I
K–G
K–E
K–C
K–L
K–L
K–L
K–L
F1A = F1B = 20 A slow
F1A = F1B = 15 A slow
Table of Colors: bk
= black
= schwarz
gr
= grey
= grau
vi
= violet
= violett
bl
= blue
= blau
or
= orange
= orange
wh
= white
= weiß
br
= brown
= braun
pi
= pink
= rosa
yl
= yellow
= gelb
gn
= green
= grün
rd
= red
= rot
14-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.1.2
With U539h/j, Option100/200V
Fig. 14-3
Module 10 with U539h/j, option 100/200V wiring Select Voltage TransformatorRTO2500-001195 (11126)
100 VAC
200 VAC Connections with AWG 14 (Blue)
A–H
A–H
H–I
K–I
K–L F1A = F1B = 20 A slow
F1A = F1B = 20 A slow
Table of Colors: bk
= black
= schwarz
gr
= grey
= grau
vi
= violet
= violett
bl
= blue
= blau
or
= orange
= orange
wh
= white
= weiß
br
= brown
= braun
pi
= pink
= rosa
yl
= yellow
= gelb
gn
= green
= grün
rd
= red
= rot
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-5
14 Power Supply Monitor Cart
14.4.2
Connectors for Mains Voltages
List of all connectors dealing with high voltages RM6006, KDS10/SO, MSTB2.5/3, ICV2.5/3-G-5.08, SMKDS5/2-6.35 X1
protective earth
X2
power in
X3
power in
X50
voltage selector source
(A)
X40
voltage selector
(L)
X41
voltage selector
(K)
X42
voltage selector
(I)
X43
voltage selector
(H)
X44
voltage selector
(G)
X45
voltage selector
(F)
X46
voltage selector
(E)
X47
voltage selector
(D)
X48
voltage selector
(C)
X49
voltage selector
(B)
X53
voltage selector
(M)
X54
voltage selector
(N)
X51.1
mains via K3 to XP0
X51.2
mains via K3 to XP0
X15.1
secondary tap of transformer 0 VAC
X15.2
secondary tap of transformer 115 VAC
X15.3
secondary tap of transformer 230 VAC
X30.1
secondary
230 VAC to XP0
X30.2
secondary
0 VAC to XP0
X20
secondary
115 VAC
X21
secondary
115 VAC
X32
secondary
230 VAC
X33
secondary
230 VAC
X34
secondary
230 VAC
14-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
List of all connectors dealing with high voltages X35
secondary
230 VAC
X36
secondary
230 VAC
X37
secondary
230 VAC
X38
secondary
230 VAC
X39
secondary
230 VAC
X52
Bridge for 115 V inrush resistor
X55
Bridge for 115 V inrush resistor
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-7
14 Power Supply Monitor Cart
14.4.3
Connectors
X4: Disrupting auxiliary voltage > key switch 2-pin Panduit MLSS 100 connector Pin 1:
Key switch
Pin 2:
Key switch
Main power off Used for key-switch. A bridge has to be set if this option is not used. X5: Disrupting auxiliary voltage > thermo switch 2-pin Panduit MLSS 100 connector Pin 1:
Thermo switch
Pin 2:
Thermo switch
Main power off Used for the temperature switch inside the transformer. X25: Disrupting auxiliary voltage > emergency switch 2-pin Panduit MLSS 100 connector Pin 1:
Emergency switch
Pin 2:
Emergency switch
Main power off Used for the Emergency Stop option. A bridge has to be set if this option is not used. X24: Test pins 4-pin connector male, 2.54 spacing Pin 1:
relay K1 (low if activated)
/MAINS_1_ONPin 2
Pin 2:
relay K1 (low if activated)
/MAINS_2_ONPin 2
Pin 3:
relay K1 (low if activated)
/INRUSH
Pin 4:
GND
Voltage swing is about 25 V for pins 1, 2, 3.
14-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
X19: Programming connector for 68HC08 10-pin connector male, 2.54 spacing X26: Serial I/O 4-pin connector male, 2.54 spacing Pin 1:
TXD
Pin 2:
RXD
Pin 3:
GND
Pin 4:
+5 V
The signals have TTL level X9: Keyboard On/Off of European Monitor Cart 5-pin Panduit MLSS 100 connector Pin 1:
Ground
Pin 2:
LED output
Pin 3:
Stand-by LED
Pin 4:
/ON local
Pin 5:
/OFF local
X8: Keyboard On/Off of US Monitor Cart 10-pin connector male, flat ribbon Pin 1, 2:
Ground
Pin 3, 4:
LED output
Pin 5, 6:
Stand-by LED
Pin 7, 8:
/ON local
Pin 9, 10
/OFF local
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-9
14 Power Supply Monitor Cart
X10: XP0 On/Off (switches on the C-arm stand) 3-pin Panduit MLSS 100 connector Pin1:
/OFF remote
Pin 2:
/ON remote
Pin 3:
Ground
Remote control of On/Off buttons for U539, bidirectional signals. If U539 is mounted in the monitor cart, the XP0 must be connected to this connector. X23: XP0 On/Off connector on the Mobile Stand 3-pin Panduit MLSS 100 connector Pin1:
/OFF local
Pin 2:
/ON local
Pin 3:
Ground
Remote control of On/Off buttons for U539, bidirectional signals. If U539 is mounted in the Mobile Stand, the XP0 must be connected to this connector. X56: XP0 to XP0 connector in the monitor cart (X4 U727 if U539h equipped) 2-pin connector male MOLEX Pin1:
/emergencý stop
Pin 2:
GND
Option shut-down requires a dedicated wire for the emergency button coming from the mobile stand. This connector is present on U539j and higher. Emergency button pressed means low. A normally open switch is used.
14-10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
X18: To workstation No. 1 / VARIO 6-pin connector male, PANDUIT Pin1:
n. o. (normally open)
Pin 2:
c (common)
Pin 3:
GND of 12 V
Pin4:
+12 V
Pin 5:
+ voltage of P2 present (+24V_FST)
Pin 6:
– voltage of P2 present (GND 24V)
Pin1 and 2 must be wired to the slot CPU in the workstation. It is the on/off “pulsed” contact. Pins 3 to 6 go to X7 on U471. X6: To workstation No. 2 / NGIS Imaging System 6-pin connector male, PANDUIT Pin1:
n. o. (normally open)
Pin 2:
c (common)
Pin 3:
GND of 12 V
Pin4:
+12 V
Pin 5:
+ voltage of P2 present (+24V_FST)
Pin 6:
– voltage of P2 present (GND 24V)
Pin1 and 2 must be wired to the slot CPU in the workstation. It is the on/off “pulsed” contact. Pins 3 to 4 detect the workstation's supply voltage..
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-11
14 Power Supply Monitor Cart
14.4.4
LED Indicators
All LEDs on U539g LED D11 (gn)
mains 1 relay K1 On
LED D8 (gn)
inrush relay K2 On
LED D9 (gn)
mains 2 relay K3 On
LED D5 (gn)
+25 V auxiliary voltage
LED D33 (gn)
+5 V to processor and logic
LED D17 (yl)
on HC08, PTE4
LED D45 (gn)
on HC08, PTF0
monitoring status
LED D46 (gn)
on HC08, PTF1
monitoring status
LED D47 (gn)
on HC08, PTF2
monitoring status
LED D48 (gn)
on HC08, PTF3
monitoring status
LED D49 (gn)
on HC08, PTF4
monitoring status
LED D15 (gn)
on HC08, PTF5
monitoring status
LED D16 (gn)
on HC08, PTF6
monitoring status
LED D18 (rd)
Reset to HC08
LED D36 (yl)
WS No.1 12 V present
LED D37 (yl)
WS No.1 P2 cable present
LED D39 (yl)
WS No.1 On/Off pulse
LED D56 (yl)
WS No.2 12 V present
LED D59 (yl)
WS No.2 On/Off pulse
LED D57 (yl)
WS No.3 12 V present
LED D61 (yl)
WS No.3 On/Off pulse
14-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.5
Jumpers
14.4.5.1
U539h/j
Jumpers for options open
closed
J1
Workstation No. 2 not installed
WS No.1 is switched on and shut down.
J2
Workstation No. 2 not installed
WS No.1 is switched on and shut down.
J3
Workstation No. 3 not installed
WS No.1 is switched on and shut down.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-13
14 Power Supply Monitor Cart
14.4.6
Fuses
Fuse F1 A / external at boards U539g and above 210-220-230-240 VAC system Mains fuse: 15 A slow (Part No.: 17020) 105-110-115-120 VAC system Mains fuse: 20 A slow (Part No.: 17044) Fuse F1 B / external at boards U539g and above 210-220-230-240 VAC system Mains fuse: 15 A slow (Part No.: 17020) 105-110-115-120 VAC system Mains fuse: 20 A slow (Part No.: 17044) Fuse F2 240 VAC system Supply voltage: 100 mA slow (Part No.: 17056) Not installed for 230 VAC; 115 VAC; 110 VAC; 105 VAC Not installed if universal power supply is installed Fuse F3 210-220-230 VAC system Supply voltage: 100 mA slow (Part No.: 17056) Not installed for 240 VAC; 115 VAC; 110 VAC; 105 VAC Not installed if universal power supply is installed Fuse F4 105-110-115-120 VAC system Supply voltage: 100 mA slow (Part No.: 17056) Not installed for 240 VAC; 230 VAC Not installed if universal power supply is installed Fuse F5 Supply voltage: 315 mA fast (Part No.: 17055) Installed for all mains input voltages Not installed if universal power supply is installed
14-14
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
Fuse F6 secondary 115 V tap of TR1: 3.15 A slow
14.4.7
Mains Input Voltage Selection
Wiring Selectable input voltages:
105 VAC; 110 VAC; 115 VAC; 120 VAC; 210 VAC; 220 VAC; 230 VAC; 240 VAC
Hardwired combinations 105 VAC Wiring X50 / A connected with X43 / H X43 / H connected with X42 / I X41 / K connected with X40 / L Hardwired combinations Wire type:
AWM Style 1015
Mains Fuse F1:
20 A slow (Part No.: 17044)
Mains Fuse F2:
20 A slow (Part No.: 17044)
110 VAC Wiring X50 / A connected with X45 / F X45 / F connected with X44 / G X41 / K connected with X40 / L Mains fuse F1:
20 A slow (Part No.: 17044)
Mains fuse F2:
20 A slow (Part No.: 17044)
Hardwired combinations Wire type:
AWM Style 1015
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-15
14 Power Supply Monitor Cart
115 VAC Wiring X50 / A connected with X47 / D X47 / D connected with X46 / E X41 / K connected with X40 / L Mains fuse F1:
20 A slow (Part No.: 17044)
Mains fuse F2:
20 A slow (Part No.: 17044)
Hardwired combinations Wire type:
AWM Style 1015
120 VAC Wiring X50 / A connected with X49 / B X49 / B connected with X48 / C X41 / K connected with X40 / L Mains fuse F1:
20 A slow (Part No.: 17044)
Mains fuse F2:
20 A slow (Part No.: 17044)
Hardwired combinations Wire type:
AWM Style 1015
210 VAC Wiring X50 / A connected with X43 / H X41 / K connected with X42 / I Mains fuse F1:
15 A slow (Part No.: 17020)
Mains fuse F2:
15 A slow (Part No.: 17020)
Hardwired combinations Wire type:
14-16
AWM Style 1015
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
220 VAC Wiring X50 / A connected with X45 / F X41 / K connected with X44 / G Mains fuse F1:
15 A slow (Part No.: 17020)
Mains fuse F2:
15 A slow (Part No.: 17020)
Hardwired combinations Wire type:
AWM Style 1015
230 VAC Wiring X50 / A connected with X47 / D X41 / K connected with X46 / E Mains fuse F1:
15 A slow (Part No.: 17020)
Mains fuse F2:
15 A slow (Part No.: 17020)
Hardwired combinations Wire type:
AWM Style 1015
240 VAC Wiring X50 / A connected with X49 / B X41 / K connected with X48 / C Mains fuse F1:
15 A slow (Part No.: 17020)
Mains fuse F2:
15 A slow (Part No.: 17020)
Hardwired combinations Wire type:
AWM Style 1015
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-17
14 Power Supply Monitor Cart
14.4.8
U539h Schematics
Please turn over page to continue
14-18
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
X7
R19
1
1
1
X1
XP0MS
PE
1
1
1
1
R73
R72
2
[X31]
R111R112 T4
T13
L5
L6
R83 R84
R16
R15
T11
D37
R106
WS2 R107 R108
K
T1
D3
K
MP6
K
MP7
1
[X30]
R85 R86
T10 R74 R75
WS1R57 R58 IC5
WS3
K
K
X6
K7
K5
R67
D61 R110
D39 R56
D36
K
K
R12
D31
1
1
R14
D40
MP8
L4
L3
R10
C17
IC6
J5 J4 J3 J2 J1
K
Q1
K
3
[X17]
R9
C13
D12
F6
2
[X16]
T9
T5
D6
3
C12
IC3
T6 K
MP4
C5
R17 K
R13
R24
R25
D32
R38
1
1
C11
+ C18 R39
R104 R41
R105
R27
1
K
Reset
R43
1
[X15]
R42
R91 R22
R26 D18
IC8
R51 R50 C29 C27 C28 C36
R29 R28 R80 R79 R78 R77 R76
17
X49
B
K
K
K
K
K
K
K
D16 D15 D49 D48 D47 D46 D45 D17
R66 R65
+5V
X47
D
C2
C22
R40 D14
+
Top Silkscreen
X48
C
MP2
MP3 D33
GND
K
X26
R30
R101
D50
D44
1
1
X46
E
X5
+24Vdc
X45
F
1
L1 R11
X24
MP1
C3
C4
BG1
R94
1
T8
R93
D43
1
+
E
D
C
X8
R49
X9
X23
X18
R20
R82
R81
B
R18
R48
R102 D56 R103
X4
D13
L2 C21 C20
D59
X10
X19 C6
XP0MC
MP5
D57
X30
R92 R55 R54 R53 R52 D27 D28
C16 C14 R8 R61 R62 R1 R59 R60 R70 R71
1
G
R2
+24V*
X25
D5
X44
K
T7
IC1
1
X15
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
D7
D11
X43
H
K
I
X42
R68
K
D8
K
D4
X41
K2
X3
R7
R47
X54
N
Name
X53
M
R5
R46
C1
20.03.2014 Muschler
Date
A
X50
Released 21.03.2014 Frank
Drawn:
X40
L
K1
X55
R4
R45
R87
Signatur
X52
R3
R44
L
X2
K3
2
1
+
R100
T3
Filename
U539h
U539h-a-a.pcb
Voltage Distribution MC5 / MC6
Description
C9
X51
D10
D51
IC2
U539h
T2
C8
5
R69
T12
BR1b
4
BR1a
K6
X36
X37
X38
X35
X33
X32
R95
R23
X39 X20
R96
R97
IC4
-
1
R88
~
A
K
R64 R63 A2
1 14
1
+
K
1
~
K
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
1 11
22
K
1
N
1
1 21
13
33
K
R89
A1
14
K
1
R98
23
3
24
K
49
X34
13
A1
K
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
14
A2
2
23
A1
K
R90
24
A2
Fig. 14-4 D9
N/A
Scale
010
Ziehm Module Page
N/A
539h-48727a-a
A3
Size
Part No/Drawing No
N/A
Variant Description
6
14.4.8.1
K
K
1
14 Power Supply Monitor Cart
U539h: Layout
10
U539h Layout
14-19
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
E
D
C
B
A
X
X
F3
X
F4
1
~
1
F4
F3
F2
~
PTA4
R2 8K25
D11 GN
2
C1
PE
F
NOTICE: Only one fuse is allowed.
D7
14
N
GND
R63 3K3
100V240V
RY20 200
K1-A
11087
TR2
GND
+
NC
-
2
24V~ 100mA
3
T7 BC337-25
24V=
BG1 OFM-0105/M
5 240V 6 100mAT 230V 7 100mAT 110V 0V 8 100mAT
4K75
R64
A2
A1
+24Vdc
6
8
9
GND
315mAF
2
4
825R
R11
1 X50 A RM6006
1 F5
13
24
K1-C RY20 200
K1-B RY20 200
23
2
L
LL4007
ACHTUNG: Es darf nur F2, F3 oder F4 gesteckt sein.
RM6006
680n/250Vac
RM6006
1
RM6006
1
D13
C2 +
D5 GN
4K75
R71
+24V*
gn
220μ/50V
B80C1000G 2
~
+
D4
R5
R4 2R2/7W
R3 2R2/7W
GND
R70 3K3
F6561-24DC
GND
X25 2 1
GND
C3 100n
+24Vdc MP1
Name
20.03.2014 Muschler
Date
RY20 200
Print date: 25.03.2014
FeB 3A
L1
GND
T8 BC337-25
Signatur
GND
R65 3K3
+24Vdc
GND
GND
MP2
Thermoschalter Temperature Switch
Schlüsselschalter Key Switch
4K75
A2
K3-A
A1
+24Vdc
R94 12K1
R93 47K5
5
GND
2
GND
OUT
3
C21 100n
U539h-a-a.scm
U539h
Filename
C22
470μ/35V
FeB 3A
L2
Voltage Distribution MC5 / MC6
Description
C20 100n
IN
PTH0
D44 ZMY5.6
D50 BAT46
GND
+5V
X51
MKDSP10
1 2
from Mains to XP0
IC1 R78B_5V-1.0A
GND
1
14
13 K3-B RY20 200
24
K3-C RY20 200 23
1 X55 BR1b RM6006
D10
R66
1 X52 BR1a RM6006
RV_2
LL4007
Released 21.03.2014 Frank
Drawn
PTA6
R69 8K25
D9 GN
2R2/7W
R7
2R2/7W
R47
2R2/7W
R90
4
Not AUS Emergency STOP
+24Vdc
MLSS100-02
2 1
X5
MLSS100-02
2 1
X4
MLSS100-02
T9 BC337-25
A2
A1 K2-A
+24Vdc
R46 2R2/7W
R45 2R2/7W
R44 2R2/7W
2R2/7W
2R2/7W
R88
R89
K2-C F6561-24DC
K2-B F6561-24DC
2R2/7W
21
11
R87
22
14
2R2/7W
LL4007
3
R68 8K25
GL1
BZX84C18
-
~
1
PTA5
D8 GN
RV_1
3
+
110V~
F2
X3 N
L X2
X1
MP3
X49
D43
Variant Description
N/A
Scale
010
Ziehm Module
N/A
GND
D33 GN +5V
1
Page
of 5
539h-48727a-a
A3
Size
TR1 pri
D14 BZX84C2V7
01_Contactors
Part No/Drawing No
+5V
SL1/25-4G
R40 24R
TEST X24 1 2 3 4
KDS10/SO
X54
KDS10/SO
X53
KDS10/SO
X40
KDS10/SO
X41
KDS10/SO
X42
KDS10/SO
X43
KDS10/SO
X44
KDS10/SO
X45
KDS10/SO
X46
KDS10/SO
X47
KDS10/SO
X48
KDS10/SO
1N5339B
C4 10n
GND
N
M
L
K
I
H
G
F
E
D
C
B
6
gn
230V~
240V~
20A
15A
110-120V~ 20A 200V~
F1B
F1A
210-240V~ 15A
1
gn
All rights reserved. Subject to change without prior notice.
gn
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
gn
X7R
14-20 X7R
Fig. 14-5 X7R
14.4.8.2
X7R
PE
14 Power Supply Monitor Cart
U539h: Contactors
U539h contactors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Fig. 14-6
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
TR1 sec.
3 2 1
MKDSP10
X15
F6 3.15AT
0V
1 2 3
X20
PE
ICV2.5/3-G-5.08
0VS20K320
R18
PE
115V
S20K320
R20
S20K320
R19
2
PE
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
X39
X38
X37
X36
X35
X34
X33
X32
MKDSP10
1 2
X30
3
230V
to XP0 after the Insulation Transformer
D23
C7 100n
LL4007
Name
X7R
20.03.2014 Muschler
Date
RV_2
R6 22R
R96 200K
R97 200K
Print date: 25.03.2014
Signatur
C8
R98 200K
RV1a
47μ/25V
LL4148
D53
LL4148
D52
R99 8K25
T2 BUXD87T4
U539h-a-a.scm
U539h
Filename
3
2
R100 68R1
+5V
6
N/A
Scale
010
Ziehm Module
N/A
A3
Size
2
Page
of 5
02_Secondary_Distribution
Part No/Drawing No
PTB7
539h-48727a-a
C9 47n
R101 2K21
GND
Variant Description
HCPL-817-W6CE
4
IC2 1
T3 BC847B
Voltage Distribution MC5 / MC6
Description
Double Insulation 8mm
D51 BZX84C12
D24 LL4148
R95 200K
5
+
Released 21.03.2014 Frank
Drawn
RV_1
4
14.4.8.3
X7R
A
1
14 Power Supply Monitor Cart
U539h: Secondary Distribution
U539h secondary distribution
14-21
E
D
C
B
A
SL1-10G
X19 1 2 3 4 5 6 7 8 9 10
10K
R31
GND
10K
R34
10K
R33
10K
R32
GND
J5
J4
J3
J2
J1
X7R
R37
R38 10K
10K
SL1-2G
SL1-2G
SL1-2G
SL1-2G
SL1-2G
GND
10K
R35
C17 100n
10K
R36
C34 100n
IC4-C
74HC126
IC4-D 11
74HC126
8
1 6
4
2
IC4-A
74HC126
3
+5V
X7R
13
12
10
9
1
2
+5V
+5V
R52 10K
BAT46
D32
5 8
7
3
GND
R42 10K
R53 10K
R22 10K
GND
100n
MAX705ESA
WDI
PFI
VCC
IC3
C24
D27
GND
GND
GND
R91 10K
R55 10K
+5V
C25 100n
14
GND
C15 1n
7 GND
GND
1K
R26 /Reset
D18 QTLP630C-2
Reset
74HC126
VCC
IC4-E
C18 100n
R92 10K
6 74HC126
IC4-B
R41 10K
D28
R43 10K
R54 10K
4
5
R39 10K
BAT46
BAT46
+5V
X7R
+5V
3
red X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Name
20.03.2014 Muschler
Date
PTA0
Released 21.03.2014 Frank
Drawn
PTC4 PTC5
PTB7
PTB0 PTB1 PTB2 PTB3
PTA1 PTA2 PTA3 PTA4 PTA5 PTA6 PTA7
4
CANRx CANTx
22p
C0G
Print date: 25.03.2014
Signatur
16MHz
10M
C13
Q1
22p
C0G
C12
MC68HC908AZ60A
OSC2
OSC1
57
56
54 55
45
44
21
22
48 49
23 24 25
4 5 6 7 8 11 12
13 14 15 16 17 18 19 20
C46 100n
C45 100n
U539h-a-a.scm
U539h
Filename
Voltage Distribution MC5 / MC6
Description
GND
CGMXFC
VSSA
VREFH VDDA
AVSS/VREFL
VDDAREF
VSS
VDD
PTH0/KBD3 PTH1/KBD4
PTG0/KBD0 PTG1/KBD1 PTG2/KBD2
PTF0/TACH2 PTF1/TACH3 PTF2/TACH4 PTF3/TACH5 PTF4TBCH0 PTF5/TBCH1 PTF6
PTE5/MISO PTE6/MOSI PTE7/SPSCK
PTE0/TxD PTE1/RxD PTE2/TACH0 PTE3/TACH1
PTD0/ATD8 PTD1/ATD9 PTD2/ATD10 PTD3/ATD11 PTD4/ATD12/TBCLK PTD5/ATD13 PTD6/ATD14/TACLK PTD7
PTC0 PTC1 PTC2/MCLK PTC3 PTC4 PTC5
PTB0/ATD0 PTB1/ATD1 PTB2/ATD2 PTB3/ATD3 PTB4/ATD4 PTB5/ATD5 PTB6/ATD6 PTB7/ATD7
PTA0 PTA1 PTA2 PTA3 PTA4 PTA5 PTA6 PTA7
IC8
R23
58
59
10
9
3
2
42 43 46 47 50 51 52 53
60 61 62 63 1 64
34 35 36 37 38 39 40 41
26 27 28 29 30 31 32 33
5
X7R X7R
2
X7R
GND
1K82
1K82
1K82
1K82
1K82
1K82
1K82
1K82
QTLP630C-4
D46
gn
D16
gn
D15
gn
D49
gn
D48
gn
D47
gn
gn
C14 1n
010
Ziehm Module
N/A
03_μP A3
Size
C11
N/A
47μ/25V
+5V
3
Page
of 5
539h-48727a-a
R27 475R
QTLP630C-4
QTLP630C-4
QTLP630C-4
QTLP630C-4
QTLP630C-4
QTLP630C-4
D45
yl
YL
D17
Part No/Drawing No
Scale
1 X26 2 3 4 SL1/25-4G
GND
+5V
6
Variant Description
C16 22n
C19 100n
C23 1n
C26 10n
PTH0
R29
R28
R80
R79
R78
R77
R76
R30
X7R X7R X7R
14-22 +5V
X7R
Fig. 14-7 +
14.4.8.4
X7R
1
14 Power Supply Monitor Cart
U539h: Microprocessor
U539h microprocessor
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
X7R
E
D
C
B
10K
R62
10K
R60
GND
R61 3K3
MP5
GND
R59 3K3
M[1-12] MTH4.3mm NDK SC10mm
M[13-15] Mark. Point 1.5mm
PTA3
PTA2
MP4
BAT46
D6
R1 3K3
BAT46
D12
R8 3K3
GND
T6 BC337-25
+5V
GND
T5 BC337-25
+5V
2
Remote OFF
Remote ON
L3
BLM21BD221
A
L4 BLM21BD221
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C5 47n
GND
C6 47n
221R
R10
R25 22K1
221R
R17
R24 22K1
GND
GND
X7R X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 D29
D21
GND
BAT46
D22
BAT46
+5V
GND
BAT46
D30
BAT46
+5V
C36 10n
GND
C28 10n
GND
MLSS100-03
1 2 3
X10 XP0MC
X7R X7R
PTB1
PTB0
3
OFF/AUS ON/EIN
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10
281271-1
X8
Date
Name
20.03.2014 Muschler
R84 10K
R83 3K3
10K
R86
Print date: 25.03.2014
L6
GND
R82 2K21
GND
R81 2K21
+5V
+5V
GND
C31 100n
BAT46
D40
R14 3K3
GND
C30 100n
BAT46
D31
R12 3K3
U539h-a-a.scm
U539h
Filename
Voltage Distribution MC5 / MC6
Description
BLM21BD221
Local ON
MP7
L5 BLM21BD221
PTC5
5
MP6
Local OFF
R85 3K3
GND
Signatur
GND
T1 BC847B
Released 21.03.2014 Frank
Drawn
GND
R73 1K
R16 1K
T11 BC857B
R72 1K
MLSS100-03
X23 1 2 3
XP0MS
T10 BC857B
+24Vdc
R15 1K
R74 3K3
MLSS100-05
X9
10K
R75
GND ON LED Stand-by LED ON/EIN OFF/AUS
Keyboard
LL4148
D3
4
X7R
Fig. 14-8 X7R
R9
221R
R13
221R
D19
D25
N/A
Scale
010
Ziehm Module
X7R
C27 10n
PTB2
A3
Size
4
Page
04_P0_Interface of 5
539h-48727a-a
PTB3
GND
MP8
N/A
GND
C29 10n
GND
Part No/Drawing No
Variant Description
GND
BAT46
D26
BAT46
+5V
GND
BAT46
D20
BAT46
+5V
6
14.4.8.5
X7R
1
14 Power Supply Monitor Cart
U539h: P0 Interface
U539h P0 interface
14-23
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
PTA7
PTC4
PTA1
10K
R58
WS3 D61 YL
R110 1K2
10K
R112
WS2 D59 YL
R106 1K2
10K
R108
WS1 D39 YL
R56 1K2
yl
yl
yl
14-24 R57 3K3
R111 3K3
D60 LL4148
+5V
2
R107 3K3
D58 LL4148
+5V
D38 LL4148
+5V
10
10
TQ2-5V
1 K6-A
10
TQ2-5V
1 K7-A
GND
+
T13 BC857B
GND
+
T12 BC857B
GND
+
TQ2-5V
1 K5-A
T4 BC857B
3
1 2 3 4
1 2 3 4
7
Name
1K5
R103
1K5
1K5
1K5
9
7
9
7
R49
9
R67
R102
1K5
R48
20.03.2014 Muschler
Date
3
3
3
Released 21.03.2014 Frank
Drawn
Workstation 3 potential
MLSS100-04
X7
2
K7-B TQ2-5V 4
Workstation 2 potential
MLSS100-04
X6
2
K6-B TQ2-5V 4
Workstation 1 potential
MLSS100-06
2 3 4 5 6
X18 1
2
K5-B TQ2-5V 4
4
D55 LL4148
D54 LL4148
D35 LL4148
D34 LL4148
YL
yl
D57
yl
D56
yl
D37
yl
D36
5
4
3
2
1
4
3
2
1
ILD207T
IC6-B
ILD207T
IC6-A
ILD207T
IC5-B
ILD207T
IC5-A
5
6
7
8
5
6
7
8
R50 2K21
R51 2K21
R104 2K21
R105 2K21
GND
+5V
GND
+5V
GND
+5V
GND
+5V
U539h-a-a.scm
U539h
Filename
Voltage Distribution MC5 / MC6
Description
C38 10n
YL
C37 10n
YL
C35 10n
YL
C33 10n
Print date: 25.03.2014
Signatur
K7-C TQ2-5V 8
K6-C TQ2-5V 8
K5-C TQ2-5V 8
X7R X7R
Fig. 14-9 X7R
N/A
Scale
010
Ziehm Module
N/A 539h-48727a-a
A3
Size
5
Page
of 5
05_Workstation_Interface
Part No/Drawing No
Variant Description
6
14.4.8.6
X7R
A
1
14 Power Supply Monitor Cart
U539h: Workstation Interface
U539h workstation interface
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.9
U539h Schematics
Please turn over page to continue
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-25
X7
X8
1
1
1
R19
X1
XP0MS
R49
PE
1
1
1
1
WS2 R107 R108
K
R111R112 T4
L5
L6
R83 R84
T1
D3
K
MP6
K
MP7
1
[X30]
R85 R86
T10 R74 R75
WS1R57 R58 IC5
R72 R73
2
[X31]
R106
T13
K
K
WS3
K
K
R15 R16
T11
D37
D61 R110
D39 R56
D36
X6
K7
K5
R67
R12
D31
1
1
R14
D40
MP8
L4
L3
R10
C17
IC6
J5 J4 J3 J2 J1
3
C5
K
R9
3
K
F6
MP4
[X17]
K
Q1
R17 K
R13
R24
R25
D32
R38
1
1
1
T9
T5
D6
T6
D12
IC3
C13
C12
2
[X16]
C11
+ 1
D18
IC4
R26
K
1
[X15]
R115
D62 R113
K
Reset
IC8
K
R51 R50 C29 C27 C28 C36
U539j
C18 R39
R104 R41
R105
R27
C47
D63
17
X49
1
R29 R28 R80 R79 R78 R77 R76
B
R114
K
K
K
K
K
K
K
R66 R65
+5V
X47
D
C2
C22
R40 D14
+ +
1
X46
E
1
X5 1
X45
D13 +24Vdc
F
X24
MP1
C3
C4
BG1
R94
R93
T8
Top Silkscreen
X48
X56
D16 D15 D49 D48 D47 D46 D45 D17
C
MP2
MP3 D33
GND
K
X26
R30
R101
D43
1
K
E
D
C
B
X9
X23
X18
R20
R82
R81
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
R18
R48
R102 D56
D50
D44
D59
X10
MP5
X19 XP0MC
C6
R103
X30
R92 R55 R54 R53 R52 D28 D27
C16 C14 R8 R61 R62 R1 R70 R71 R59 R60
L2 C21 C20 R11L1 D5
X4
R21
D1
1
X44
G
X25
R64 R63
D7
D11
H
K
X43
T7
R2
IC1 C10
1
X15
D57
X35
X33
X32
I
X42
R68
K
D8
K
D4
X41
K2
X3
R7
R47
X54
N
Name
X53
M
R5
R46
26.08.2015 Hecht
Date
A
X50
Released 26.08.2015 Frank
Drawn:
X40
L
K1
C1
X55
R4
R45
R87
Signatur
X52
R3
R44
L
X2
K3
2
1
+
C9
Filename
U539j
U539j-a-a.pcb
Voltage Distribution MC5 / MC6
Description
L
D51
F1A
T3
IC2
X51
D10
N
F1
R100
F1B
T2
C8
5
R69
T12
BR1b
4
BR1a
R23
X39 X20
R95
K6
X36
X37
X38
R88
R96
1
R97
1
-
1
~
A
K
A2
K
1 14
+
K
1
~
1 11
22
K
1
N
1
K 21
13
33
1
R89
A1
14
K
49
R98
23
3
24
K
K
X34
13
K
K
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
14
A1
2
23
A2
+ R90
24
A1
14-26 A2
Fig. 14-10 D9
N/A
Scale
010
Ziehm Module Page
N/A
539j-48844a-a
A3
Size
Part No/Drawing No
N/A
Variant Description
6
14.4.9.1
K
K
1
14 Power Supply Monitor Cart
U539j: Layout
10
U539j Layout
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
B
N
15A
20A
210-240V~ 15A
F1B
110-120V~ 20A 200V~
F1A
2xFuse
A
F1
L
1
X3 N
L X2
X1
RM6006
1
680n/250Vac
RM6006
1
RM6006
1
D11 gn
F
BG1
4K75
R64
LL4007
D7
14
N
~
~
1
100V240V
GND
RY20 200
K1-A
GND
+
NC
-
T7 BC817-40
24V=
R63 3K3
A2
A1
+24Vdc
6
8
9
13
24
K1-C RY20 200
K1-B RY20 200
23
2
L
OFM-0105/M
2
PTA4
R2 8K25
C1
PE
gn
All rights reserved. Subject to change without prior notice.
A
+
gn
+24Vdc
gn
4K75
R71
D5
220μ/50V
220μ/50V
BZX84C18
D13
+
R68 8K25
LL4007
D4
GND
R70 3K3
GND
GND
C3 100n
+24Vdc MP1
Name
26.08.2015 Hecht
Date
Released 26.08.2015 Frank
Drawn
4K75
A1
+24Vdc
RY20 200
Print date: 26.08.2015
FeB 3A
L1
GND
T8 BC817-40
Signatur
GND
R65 3K3
A2
K3-A
GND
2
GND
OUT
R21 2K
3
X7R
C21 100n
U539j-a-a.scm
U539j
Filename
MP3
X49
D43
N/A
Scale
010
Ziehm Module
N/A
GND
D33 gn +5V
1
Page
of 5
539j-48844a-a
A3
Size
TR1 pri
D14 BZX84C2V7
R40 24R
01_Contactors
Part No/Drawing No
+5V
SL1/25-4G
1 2 3 4
TEST X24
8mm
KDS10/SO
X54
KDS10/SO
X53
KDS10/SO
X40
KDS10/SO
X41
KDS10/SO
X42
KDS10/SO
X43
KDS10/SO
X44
KDS10/SO
X45
KDS10/SO
X46
KDS10/SO
X47
KDS10/SO
X48
KDS10/SO
1N5339B
C4 10n
GND
N
M
L
K
I
H
G
F
E
D
C
B
6
Variant Description
C22
470μ/35V
FeB 3A
L2
Voltage Distribution MC5 / MC6
Description
C20 100n
IN
IC1 R78B_5V-1.0A
LL4148
D1
GND
D44 ZMY5.6
R94 12K1
PTH0
from Mains to XP0
D50 BAT46
+5V
X51
MKDSP10
1 2
R93 47K5
5
GND
1
14
13 K3-B RY20 200
24
K3-C RY20 200 23
BR1b
BR1a
+24Vdc
1 X55 RM6006
D10
R66
1 X52 RM6006
RV_2
LL4007
Thermoschalter Temperature Switch
Schlüsselschalter Key Switch
Not AUS Emergency STOP
+24Vdc
MLSS100-02
2 1
X5
MLSS100-02
2 1
X4
MLSS100-02
2 1
PTA6
T9 BC817-40
D9 gn
R69 8K25
X25
R7 2R2/7W
A2
F6561-24DC
A1 K2-A
+24Vdc
R5 2R2/7W
R4 2R2/7W
R3 2R2/7W
2R2/7W
R47
R46 2R2/7W
R45 2R2/7W
2R2/7W
R90
4
2R2/7W
R89
K2-C F6561-24DC
R44
21
K2-B 11 F6561-24DC
2R2/7W
R88 2R2/7W
R87 2R2/7W
22
14
+
C10
C2
PTA5
D8 gn
RV_1
3
gn
1K5
R11
GND
GND
MP2
RM6006
1 X50
gn
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
gn
X7R
Fig. 14-11 X7R
14.4.9.2
X7R
PE
14 Power Supply Monitor Cart
U539j: Contactors
U539j contactors
14-27
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
14-28
All rights reserved. Subject to change without prior notice.
Fig. 14-12
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
TR1 sec.
3 2 1
MKDSP10
X15
F6 3.15AT
0V
1 2 3
X20
PE
PE
ICV2.5/3-G-5.08
S20K320
R18
115V
S20K320
R20
S20K320
R19
2
PE
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
MSTB2.5/3
1 2 3
X39
X38
X37
X36
X35
X34
X33
X32
MKDSP10
1 2
X30
3
230V
to XP0 after the Insulation Transformer
D23
C7 100n
LL4007
Name
X7R
26.08.2015 Hecht
Date
RV_2
R6 22R
R96 200K
R97 200K
Print date: 26.08.2015
Signatur
C8
R98 200K
RV1a
47μ/25V
LL4148
D53
LL4148
D52
R99 8K25
T2 BUXD87T4
3
2
R100 68R1
T3 BC847B
U539j-a-a.scm
U539j
Filename
+5V
6
N/A
Scale
010
Ziehm Module
N/A
A3
Size
2
Page
of 5
02_Secondary_Distribution
Part No/Drawing No
PTB7
539j-48844a-a
C9 47n
R101 2K21
GND
Variant Description
HCPL-817-W6CE
4
IC2 1
Voltage Distribution MC5 / MC6
Description
Double Insulation 8mm
D51 BZX84C12
D24 LL4148
R95 200K
5
+
Released 26.08.2015 Frank
Drawn
RV_1
4
14.4.9.3
X7R
A
1
14 Power Supply Monitor Cart
U539j: Secondary Distribution
U539j secondary distribution
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
to XP0
10K
1 2
GND
R31
MX 70543-2VP
X56
SL1-10G
X19 1 2 3 4 5 6 7 8 9 10
10K
R35
10K
R34
10K
R33
10K
R32
GND
220R
R114
10K
R36
C34 100n
10K
R38 10K
R37
D63 BAT46
D62 BAT46
GND
+5V
R113 100R
+5V
C17 100n
GND
X7R
A
X7R
C24
R115
GND
C47 220n
5K1
J5
J4
J3
J2
J1
BAT46
D32
5 8
7
3
SL1-2G
SL1-2G
SL1-2G
SL1-2G
SL1-2G
GND
100n
MAX705ESA
WDI
PFI
VCC
IC3
GND
+5V
1 6
4
2
D28 BAT46
R52 10K
+5V
D27
GND
BAT46
R53 10K
+5V
C25 100n
GND
IC4-B 4
R41 10K
R55 10K
5
C15 1n
GND
GND
1K
R26
D18 rd
Reset
74AHCT1G126GV
VCC
IC4-A
R92 10K
C18 100n
74AHCT1G126GV
1
2
R39 10K
R54 10K
+5V
3
red X7R
2
X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
3
Name
26.08.2015 Hecht
Date
PTA0
Released 26.08.2015 Frank
Drawn
PTC4 PTC5
PTB7
PTB0 PTB1 PTB2 PTB3
PTA1 PTA2 PTA3 PTA4 PTA5 PTA6 PTA7
4
22p
C0G
Print date: 26.08.2015
Signatur
16MHz
10M
C13
Q1
22p
C0G
C12
MC68HC908AZ60A
OSC2
OSC1
CANTx
CANRx
57
56
54 55
45
44
21
22
48 49
23 24 25
4 5 6 7 8 11 12
13 14 15 16 17 18 19 20
U539j-a-a.scm
U539j
Filename
1K82 1K82 1K82 1K82 1K82 1K82
R77 R78 R79 R80 R28 R29
C23 1n
C46 100n
gn gn
D45 D46
gn
C14 1n
N/A
Scale
010
Ziehm Module
A3
Size
03_μP
Part No/Drawing No
N/A
47μ/25V
C11
gn
gn
+5V
3
Page
of 5
539j-48844a-a
R27 475R
gn
D16
gn
D15
gn
D49
gn
gn
gn D48
gn
D47
gn
yl
yl
D17
Variant Description
C16 22n
C19 100n
C26 10n
GND
1K82
R76
PTH0
1K82
1 X26 2 3 4 SL1/25-4G
6
GND
+5V
R30
C45 100n
Voltage Distribution MC5 / MC6
Description
GND
CGMXFC
VSSA
VREFH VDDA
AVSS/VREFL
VDDAREF
VSS
VDD
PTH0/KBD3 PTH1/KBD4
PTG0/KBD0 PTG1/KBD1 PTG2/KBD2
PTF0/TACH2 PTF1/TACH3 PTF2/TACH4 PTF3/TACH5 PTF4TBCH0 PTF5/TBCH1 PTF6
PTE5/MISO PTE6/MOSI PTE7/SPSCK
PTE0/TxD PTE1/RxD PTE2/TACH0 PTE3/TACH1
PTD0/ATD8 PTD1/ATD9 PTD2/ATD10 PTD3/ATD11 PTD4/ATD12/TBCLK PTD5/ATD13 PTD6/ATD14/TACLK PTD7
PTC0 PTC1 PTC2/MCLK PTC3 PTC4 PTC5
PTB0/ATD0 PTB1/ATD1 PTB2/ATD2 PTB3/ATD3 PTB4/ATD4 PTB5/ATD5 PTB6/ATD6 PTB7/ATD7
PTA0 PTA1 PTA2 PTA3 PTA4 PTA5 PTA6 PTA7
IC8
R23
58
59
10
9
3
2
42 43 46 47 50 51 52 53
60 61 62 63 1 64
34 35 36 37 38 39 40 41
26 27 28 29 30 31 32 33
5
X7R
X7R
+5V
X7R
X7R
X7R
X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
+5V
X7R
Fig. 14-13 +
14.4.9.4
X7R
1
14 Power Supply Monitor Cart
U539j: Microprocessor
U539j microprocessor
14-29
X7R
E
D
C
B
10K
R62
10K
R60
GND
R61 3K3
MP5
GND
R59 3K3
M[1-12] MTH4.3mm NDK SC10mm
M[13-15] Mark. Point 1.5mm
PTA3
PTA2
MP4
R1 3K3
BAT46
D12
R8 3K3
GND
T6 BC817-40
+5V
GND
T5 BC817-40
BAT46
D6
+5V
2
Remote OFF
Remote ON
L3
BLM21BD221
A
L4 BLM21BD221
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C5 47n
GND
C6 47n
221R
R10
R25 22K1
221R
R17
R24 22K1
GND
GND
X7R X7R
D29
D21
GND
BAT46
D22
BAT46
+5V
GND
BAT46
D30
BAT46
+5V
C36 10n
GND
C28 10n
GND
MLSS100-03
1 2 3
X10 XP0MC
X7R X7R
14-30 PTB1
PTB0
3
OFF/AUS ON/EIN
1 2 3 4 5
1 2 3 4 5 6 7 8 9 10
281271-1
X8
Date
Name
26.08.2015 Hecht
R84 10K
R83 3K3
10K
R86
Print date: 26.08.2015
L6
GND
R82 2K21
GND
R81 2K21
R12 3K3
R14 3K3
GND
C31 100n
BAT46
D40
+5V
GND
C30 100n
BAT46
D31
+5V
U539j-a-a.scm
U539j
Filename
Voltage Distribution MC5 / MC6
Description
BLM21BD221
Local ON
MP7
L5 BLM21BD221
PTC5
5
MP6
Local OFF
R85 3K3
GND
Signatur
GND
T1 BC847B
Released 26.08.2015 Frank
Drawn
GND
R73 1K
R16 1K
T11 BC857B
R72 1K
MLSS100-03
X23 1 2 3
XP0MS
T10 BC857B
+24Vdc
R15 1K
R74 3K3
MLSS100-05
X9
10K
R75
GND ON LED Stand-by LED ON/EIN OFF/AUS
Keyboard
LL4148
D3
4
X7R
Fig. 14-14 X7R
R9
221R
R13
221R
D19
D25
N/A
Scale
010
Ziehm Module
X7R
C27 10n
PTB2
A3
Size
4
Page
04_P0_Interface of 5
539j-48844a-a
PTB3
GND
MP8
N/A
GND
C29 10n
GND
Part No/Drawing No
Variant Description
GND
BAT46
D26
BAT46
+5V
GND
BAT46
D20
BAT46
+5V
6
14.4.9.5
X7R
1
14 Power Supply Monitor Cart
U539j: P0 Interface
U539j P0 interface
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
PTA7
PTC4
PTA1
10K
R58
WS3 D61 yl
R110 1K2
10K
R112
WS2 D59 yl
R106 1K2
10K
R108
WS1 D39 yl
R56 1K2
yl
yl
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
yl
R57 3K3
R111 3K3
D60 LL4148
+5V
2
R107 3K3
D58 LL4148
+5V
D38 LL4148
+5V
10
TQ2-5V
10
TQ2-5V
1 K6-A
10
TQ2-5V
1 K7-A
GND
+
T13 BC857B
GND
+
T12 BC857B
GND
+
1 K5-A
T4 BC857B
3
1 2 3 4
1 2 3 4
Name
1K5
R103
1K5
1K5
1K5
9
7
9
7
R49
9
7
R67
R102
1K5
R48
26.08.2015 Hecht
Date
3
3
3
Released 26.08.2015 Frank
Drawn
Workstation 3 potential
MLSS100-04
X7
2
K7-B TQ2-5V 4
Workstation 2 potential
MLSS100-04
X6
2
K6-B TQ2-5V 4
Workstation 1 potential
MLSS100-06
2 3 4 5 6
X18 1
2
K5-B TQ2-5V 4
4
D55 LL4148
D54 LL4148
D35 LL4148
D34 LL4148
yl
yl
D57
yl
D56
yl
D37
yl
D36
5
4
3
2
1
4
3
2
1
ILD207T
IC6-B
ILD207T
IC6-A
ILD207T
IC5-B
ILD207T
IC5-A
5
6
7
8
5
6
7
8
R50 2K21
R51 2K21
R104 2K21
R105 2K21
GND
+5V
GND
+5V
GND
+5V
GND
+5V
U539j-a-a.scm
U539j
Filename
Voltage Distribution MC5 / MC6
Description
C38 10n
yl
C37 10n
yl
C35 10n
yl
C33 10n
Print date: 26.08.2015
Signatur
K7-C TQ2-5V 8
K6-C TQ2-5V 8
K5-C TQ2-5V 8
X7R X7R
Fig. 14-15 X7R
N/A
Scale
010
Ziehm Module
N/A 539j-48844a-a
A3
Size
5
Page
of 5
05_Workstation_Interface
Part No/Drawing No
Variant Description
6
14.4.9.6
X7R
A
1
14 Power Supply Monitor Cart
U539j: Workstation Interface
U539j workstation interface
14-31
Fig. 14-16
14-32
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
uP
U539
P0 Cable
Key Switch
On
U539
AC/DC Converter
Off
local
Date
Name 19.08.2015 R. Frank
20.08.2015 P. König
Drawn
Signature
Released
Mobile Stand Electronics
Mains Voltage Selection
Inrush Current Limiter
U579
Mobile Stand
6
VISION-R based
BLK_Shut-Down_Image-System_V1.00
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
8 of 9
000
N.A.
General Overview Mains in VISION-R machines
Description
Off
local
On
Off
On
uP remote
On
U579
AC/DC Converter
AC-Mains
Mains 1
5
remote
Off
+ +
PC On / Shut-down
NGIS:
Monitor Cart Electronics
Emergency OFF
Mains Voltage Selection
Inrush Current Limiter
Emergency OFF
Reset
Mains 1
Mains Input 100Vac - 120Vac 200Vac - 240Vac
VISION-R
4
N.O.
Mains 2
Monitor Cart
3
N.C.
AC-Mains
Mains Input 100Vac - 120Vac 200Vac - 240Vac
2
14.4.9.7
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
14 Power Supply Monitor Cart
U539-U579 Power Switching Block Diagram
U539-U579 power switching block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.10
U539h with HC08 Software Flowcharts
14.4.10.1
Switching On 1
start
initialisation from remote buttons ON/OFF and local buttons ON/OFF
button or pushed and or not pushed yes
switch on inrush relais load 5s to variable load waiting time (50ms) after switch inrush relais on the inrush relais
no
waiting time =0?
1100ms
50ms
yes
switch mains 1 contactor ON
mains contactor 1
Vision-R and remote present ?
yes
switch mains 2 contactor ON
switch remote button ON and load waiting time (500 ms) (700 ms with SW≥10.0)
mains contactor 2
remote ON button 500ms 700ms with SW≥v10r0
1
Fig. 14-17
Switching on 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-33
14 Power Supply Monitor Cart
14.4.10.2
Switching On 2
1
no
waiting time =0?
yes
set signal to low
any of jumpers J1,J2,J3 closed (any WS present)
jumperJ1,J2 and J3 open (no WS present)
workstation 1 present -> jumper J1 closed workstation 2 present -> jumper J2 closed workstation 3 present -> jumper J3 closed
yes WS 1 “ON-button”
switch corresponding workstation on and load timeout (10seconds)
WS 2 “ON-button” WS 3 “ON-button”
corresponding workstation ON or timeout occurs?
signal/WS_1+12V=LOW;(workstation 1 is ON) signal/WS_2+12V=LOW;(workstation 2 is ON) signal/WS_3+12V=LOW;(workstation 3 is ON)
WS1 “ON-button”
release corresponding port (workstation “ON-button”)
WS2 “ON-button” WS3 “ON-button”
2
Fig. 14-18
14-34
Switching on 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.10.3
Switching Off 1 2 initialisation from remote button OFF and local button OFF
no
no
no
button pushed or button pushed
system switched on for longer than 5 seconds
any workstation ON ?
remote button OFF pushed (emergency OFF) no
switch corresp. workstation OFF load timeout (30 seconds) for workstation shutting down
WS 1 “OFF-Button” 250 ms WS 2 “OFF-Button” 250 ms WS 3 “OFF-Button”
all WS OFF
all workstations OFF or timeout? timeout occurs and any workstation is not OFF
WS 1 “OFF-Button” 3000 ms
switch corresp. workstation for 3 seconds OFF
WS 2 “OFF-Button”
load timeout (30 seconds) for workstation shutting down
WS 3 “OFF-Button”
3
Fig. 14-19
250 ms
4
3000 ms
3000 ms
Switching off 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-35
14 Power Supply Monitor Cart
14.4.10.4
Switching Off 2 4
3
all workstations OFF or timeout?
no
timeout occurs or all workstation are OFF
switch mains 1 contactor OFF
no
mains contactor 1
Is inrush relais still on? (1100ms not elapsed)
switch inrush relais OFF
switch mains 2 contactor OFF
inrush relais
mains contactor 2
load blocking time (5 seconds) (6 seconds with SW≥v10r0)
no
blocking time done?
yes
end(back to start)
Fig. 14-20
14-36
Switching off 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.11
U539 with HC08 Status Monitoring
The operating status of the U539 is monitored by 7 LEDs located close to the HC08 controller. LED D16
LED D15
LED D49
LED D48
LED D47
LED D46
LED D45
all LEDs flashing
Current State see fault condition
OFF
OFF
OFF
OFF
OFF
OFF
OFF
initialization from remote and local ON/OFF buttons
OFF
OFF
OFF
OFF
OFF
OFF
ON
waiting for button ON (remote or local) should be pushed
OFF
OFF
OFF
OFF
OFF
ON
OFF
switch ON inrush relay; load waiting time (50 ms) (HIGH pulse port PTA5)
OFF
OFF
OFF
OFF
ON
OFF
OFF
waiting 50 ms after inrush relay is switched ON
OFF
OFF
OFF
OFF
ON
OFF
ON
switch mains 1 contactor ON; (set PTA4 to HIGH)
OFF
OFF
OFF
OFF
ON
ON
OFF
switch mains 2 contactor ON; (set PTA6 to HIGH)
OFF
OFF
OFF
OFF
ON
ON
ON
switch remote button ON and load waiting time 500 ms (set PTA2 to HIGH)
OFF
OFF
OFF
ON
OFF
OFF
ON
waiting 500 ms and set PTA2 to LOW
OFF
OFF
OFF
ON
OFF
ON
OFF
if workstation present then switch workstation ON (set PTA1 to LOW); load timeout 10 seconds
OFF
OFF
OFF
ON
ON
OFF
OFF
waiting until workstation switch ON with timeout 10 seconds set PTA1 to HIGH
OFF
OFF
OFF
ON
ON
OFF
ON
initialization from remote and local OFF buttons
OFF
OFF
ON
OFF
ON
OFF
ON
waiting for button OFF (remote or local) should be pushed
OFF
OFF
ON
OFF
ON
ON
OFF
check if workstation power ON
OFF
OFF
ON
OFF
ON
ON
ON
switch workstation OFF (LOW pulse port PTA1; 250 ms)
OFF
OFF
ON
ON
OFF
OFF
OFF
waiting LOW pulse PTA1; set PTA1 back to HIGH and load timeout 30 seconds
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-37
14 Power Supply Monitor Cart
LED D16
LED D15
LED D49
LED D48
LED D47
LED D46
LED D45
OFF
OFF
ON
ON
OFF
ON
OFF
waiting for workstation switch OFF (PC should be shutting down) with timeout 30 seconds
OFF
OFF
ON
ON
ON
OFF
ON
workstation does not shut down; switch OFF workstation again (LOW pulse port PTA1; 3 seconds)
OFF
OFF
ON
ON
ON
ON
ON
waiting for workstation switch OFF (PC should be shutting down) with timeout 2 seconds
OFF
ON
OFF
OFF
OFF
OFF
OFF
switch mains 1 contactor OFF (set PTA4 to LOW)
OFF
ON
OFF
OFF
OFF
OFF
ON
switch mains 2 contactor OFF (set PTA6 to LOW)
OFF
ON
OFF
OFF
ON
OFF
OFF
off-periods for 5 seconds; during that phase system cannot switch ON
OFF
ON
OFF
ON
OFF
OFF
OFF
system ready to switch ON again
14.4.12
Current State
Identification Ziehm Vision RFD and Remote Present
• System is in "OFF" state: System is a Ziehm Vision RFD: Both OFF buttons (remote and local) have got the analog voltage between 1.1 V and 1.7 V (valid range), the mains 2 contactor has to be switched ON. • System is in "OFF" state: If the system is a Ziehm Vista, Ziehm Vision or remote is not present. Both OFF buttons (remote and local) have got the analog voltage higher than 4.5 V; the mains 2 contactor should not be switched ON. • System is in "OFF" state: If one of the OFF buttons has got the analog voltage less than 1.0 V, the identification could not be evaluated (pushed state from an OFF button).
14.4.13
Switch OFF the Mains 2 Contactor Immediately (XP0 Cable Disconnected)
• System is in "ON" state and mains 2 contactor is switched ON. If both remote buttons (ON and OFF) have got the analog voltage higher than 4.5 V, the mains contactor should be switched OFF immediately (XP0 cable disconnected).
14-38
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14 Power Supply Monitor Cart
14.4.14
Different Fault Conditions
• If the system is in "OFF" state (not in the blocking state) and one OFF button (remote or local) is pressed, the standby LED is flashing. • If the PCB is powered up and the analog voltage from port PTB0 (remote button ON) is less than 1.0 V (short circuit or pressed), the standby LED and all LEDs from port PTF (LED D45, LED D46, LED D47, LED D48, LED D49, LED D15, LED D16 are flashing. • If the CPU did not switch ON the "mains 2 contactor" and the input signal from PTH0 is LOW fault condition, the standby LED is flashing (could be short circuit from transistor T8 on PCB U539). • Inrush relay is switched ON (port PTA5 set to HIGH). After 1100 ms plus 50 ms waiting time, the analog input voltage from analog input port PTB7 is checked (proportional to voltage drop on inrush resistors). If the analog input voltage is less than 3.0 V, the software must switch OFF the system (main 1 contactor and main 2 contactor) immediately.
14.4.15
Standby LED (ON Button)
• The standby LED should be switched ON directly after the CPU is running. • If the system is in "OFF" state (not in the blocking state) and one OFF button (remote or local) is pressed, the standby LED must be flashing. • If the PCB is powered up and the analog voltage from port PTB0 (remote button ON) is less than 1.0 (short circuit or pressed), the standby LED is flashing. fault condition • CPU did not switch ON the "mains 2 contactor" and the input signal from PTH0 is LOW fault condition.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
14-39
14 Power Supply Monitor Cart
14.4.16
Block Diagram U539h/j HC08 I/O Ports
remote ON
PTA2 PTB0
OFF
PTA3 PTB1
PTH0
local PTB2
ON
PTB3
OFF
Jumper J1 WS 1 present
PTD5
Jumper J3
PTD6
WS 2 present WS 3 present
Jumper J4
PTD7
Jumper J5
PTD3
Fig. 14-21
14-40
HC08 CPU
PTD4
Jumper J2
MAINS 2 contactor
PTA6
PTA4
MAINS 1 contactor
PTA5
INRUSH contactor
PTA1
Workstation 1
PTD0
/WS_1 +12V
PTC4 PTE2
Workstation 2 /WS_2 +12V
PTA7 PTE3
power supply workstation 1
power supply workstation 2 Workstation 3
/WS_3 +12V
power supply workstation 3
PTC5
Stand by LED
PTB7
check INRUSH contactor
Block diagram U539h/j HC08 I/O ports
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System Module 11
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System 15.1
NGIS MiRa
15.1.1
Features
Mains
100 – 240 VAC
Mains Cycles
50/60 Hz
Rating
300 W
CPU
COM Express Module6
Harddisk
8 GB Partition for system, Ziehm file system for images
Number of Images
500 / 5,000 / 10,000 / 30,000 / 55,000 / 65,000/100,000
Patient Folder System
Mosaic system with 16 small images and search function
Video Input
Camera Link, Digital Video
Scan Rate
36 MHz
Pixels
1024 × 1024 × 10 Bit
Digital Image Processing
16Bit
Filtering
Stack Filter: 1....16 Recursive Filter: 0....3 Real-time Edge Filter: 0....4 ZAIP Filter (Ziehm Adaptive Image Processing)
Subtraction
DSA, MSA, RSA, Auto MSA, Auto RSA Phase 1; with Pixel Shift and Landmarking
Post Processing
Rotation, Zoom, Image reversal, Windowing, Measurement, Inversion, Text Overlay, Smart Annotation
Cine
1 / 2 / 4 / 8 / 12.5 / 25 frames per second Length: 100, 200, 300, 400 images or not limited
Monitor
BNC-SOG, 1024 x 1024 50 Hz (USA 60 Hz) progressive DVI, SXGA 1280 x 1024 60 Hz progressive
VIDEO OUT external
50 Hz CCIR / 60Hz EIA
Interfaces
CAN, USB, RS232, SCSI, Ethernet, Vision Center Interface, (VGA + keyboard for service), eSATA (IB930)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15-1
15 Image Memory System
DVD drive
for backup, TIF images, DICOM images or Multimedia format
USB front side port
for backup, TIF images or DICOM images; for Service Key
DICOM
RJ-45 or LWL Storage / Query / Retrieve / Print / Worklist / MPPS / Storage commitment / Media Storage
Paper Printer
UP960, UP980, UP970/971, UP990/991
Injector Pump
via potential free contact
NOTE The availability of features depends on the installed options.
15.1.2
Overview
Fig. 15-1
Module 11 overview (symbolic view)
15-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 15-2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
male
female
PFS...Potential Free Contact
Usage of USB ports: - DVD drive - option stick - external USB port - service keyboard - ...
Printer
TFT 1/2
MiRa/HiPe - View B
2
2
LAN1
3 4
USB1
50 I.I. 60 FD
PFS
TFT3
CAN
IN
3
2
1
GL1+ GL1-
3
L R
6
5
Split
--- Video Outputs ---
DS
LAN2
TFT1
09.04.2015 F. Sachse
Released
C. Hurle
Name 09.04.2015
Drawn
Date
VGA
DVI-L
TFT 1/2
GL2+ GL2-
4
Signature
0
6
LOw PErformance MId RAnge HIgh PErfomance
Family of Ziehm Imaging Systems
Scale
N/A
Ziehm Module Size
Part No/Drawing No
MiRa/HiPe - View B incl. Labelling
Power Supply
1
BLK_Next-Generation-Imaging-System_V1.07
Filename
Description
RS232 & PWR+5V / +12V
DVI-R
Printer
TFT2
5
A3
11 5 of 6
Page
n.a.
15.1.2.1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
15 Image Memory System
Front View
Module 11 front view
15-3
15-4
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
Manufactured by:
Ziehm Imaging GmbH Donaustr. 31, D-90451
Quality-Check:Signature
Nuremberg, Germany
BARCODE
Serial-No.: 1234567890
Date of Manufacturing: dd.mm.yyyy
BARCODE
Part-No.: 145680
NGIS Platform HiPe BIOS: XXX
OPTIONAL for HiPe
MiRa/HiPe - View C
OPTIONAL HiPe only
MiRa/HiPe - View A
2
Manufactured by:
Fiber CP
3D DVI-OUT
Ziehm Imaging GmbH Donaustr. 31, D-90451 Nuremberg, Germany
Quality-Check:Signature
Date of Manufacturing: dd.mm.yyyy
BARCODE BARCODE
Serial-No.: 1234567890
VSYN CP
Part-No.: 145679
NGIS Platform MiRa BIOS: XXX
Multi-I/O
3
Giga Link
CAN1
Released
Drawn
CAN2
C. Hurle
Name
Signature
DVI-R2
VSYN Gen
09.04.2015 F. Sachse
09.04.2015
Date
DVI-L2
CAN P0
4
I
I I I
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
0
Fig. 15-3 5
LOw PErformance MId RAnge HIgh PErfomance
Family of Ziehm Imaging Systems
BLK_Next-Generation-Imaging-System_V1.07
Filename
Camera Link
CoaxPress
6
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
MiRa/HiPe - View A+C incl. Labelling
DVI-IN1
Description
DVI-IN2
Select
II
11 6 of 6
Page
n.a.
15.1.2.2
I I I
1
15 Image Memory System
Side View
Module 11 side view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
View A
Fig. 15-4
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
3.0
USB5 USB6
2.0
USB3 USB4 CAN
2.0
USB1 USB2 LAN1
View B
VGA
RS232 & PWR
ATX Power Supply 1U
09.04.2015 F. Sachse
Released
C. Hurle
Name
Signature
Overview Architecture
ATX Power Supply 1U
LOw PErformance MId RAnge HIgh PErfomance
Family of Ziehm Imaging Systems
BLK_Next-Generation-Imaging-System_V1.07
Filename
Description
Multi I/O 2 DVI-R
Ziehm Hardware 1
Multi I/O 1 DVI-L
5
Lüfter Fan 22
Ziehm Hardware 2
09.04.2015
Date
Video OUT: L,R,S,DS
Lüfter 1 Fan1
Upper Level(s)
4
Drawn
Video IN
Pinout: LOPE: N/A; MIRA/HIPE: 2 levels; refer to View A
LAN2
4kV
COM Express Module (Type 6,10)
optional: 3D graphics board inside! (above harddisk)
Lüfter Fan 22
Baseboard
PCIe x16 (straddle mount)
SATA Harddisk 3,5"
Lüfter Fan 11
Lower Level
3 6
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
View C
2
11 2 of 6
Page
n.a.
15.1.2.3
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
15 Image Memory System
Inside View
Module 11 inside view
15-5
15 Image Memory System
15.1.3
Configuring U713
This board is capable of doing both 50 Hz and 60 Hz, for image intensifiers and flat-panel detectors. Furthermore for flat-panel systems, the digital video input can be selected between Camera Link and CoaxPress and different FD Systems. This U713 board needs to be configured for the system where the image memory is used in. Configuration is done via DIP switches. SW1
50/60 Hz switch
SW2 / SW4
Set to '0' means 50 Hz Set to '1' means 60 Hz
SW2
SW4
0
0
Image Intensifier
1
0
FD aSi (Camera Link & Coax Press, autodetect)
1
1
FD CMOS (Coax Press)
0
1
Not used
SW3
Not used
View on U713
50
I.I.
N/A
0
0
0
0
|
|
|
|
1
1
1
1
60
FD
N/A
Table 15-1
+
female Touch 2
TFT 1/2
+
+
1
male
female
DVI-R1
DVI-L1
3
USB 2.0
USB 2.0
USB 3.0
USB 2.0
USB 2.0
USB 3.0
1
female
VGA
female
60 FD
RS232 & PWR
+5V / +12V
I
O
Fig. 15-5
1234
50 II
Printer
1
2
Power Supply
1
+
+
IN
+
OUT R Split DS
1 50 II 60 FD ...
1
female Touch 1
+
L
+
+ Touch 3
Config
CXP Switch
Configuring U713
+
pot. free contact
SW3
Configuring U713
NOTE 50/60 Hz Switching takes effect on image intensifier and FD CMOS only. FD aSi is always 50 Hz.
15-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System
15.1.4
Configuring U714
The coding switch on the U174 is used in order to set up the radiation indication lamp type and the flatscreen type. Code Table Position
Radiation indication lamp type
Flatscreen type
0 1 2 3
bulb bulb LED LED
18.1" flatscreen / 19" DUO flatscreen 20.8" flatscreen 18.1" flatscreen 20.8" flatscreen
4 5 6 7
bulb LED not yet defined not yet defined
24" flatscreen 24" flatscreen not yet defined not yet defined
8 . . . F
not yet defined
not yet defined
Configuring 714
II
I
I I
+
+ +
+
I
0
Table 15-2
I I I
Multi I/O male
VSYN CP female
Fiber CP Giga Link
CAN 1,2
CAN-P0
GenVsyn
Sel.
DVI-IN1
Fig. 15-6
Camera-Link
Coax Press
Configuring U714 NOTE The 19" DUO monitor is equipped with a LED radiation indication lamp. Anyhow, the configuration is set to position 0.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15-7
15 Image Memory System
15.2
V2 1K
15.2.1
Features
Mains
100 – 240 VAC
Mains Cycles
50/60 Hz
Rating
300 W
CPU
B 930
Harddisk
8 GB Partition for system, Ziehm file system for images
Number of Images
500 / 5,000 / 10,000 / 30,000 / 55,000 / 65,000 / 100,000
Patient Folder System
Mosaic system with 16 small images and search function
Video Input
Camera Link, Digital Video
Scan Rate
37 MHz
Pixels
1024 × 1024 × 10 Bit
Digital Image Processing
16 Bit
Filtering
Stack Filter: 1....16 Recursive Filter: 0....3 Real-time Edge Filter: 0....4 ZAIP Filter (Ziehm Adaptive Image Processing)
Subtraction
DSA, MSA, RSA, Auto MSA, Auto RSA Phase 1; with Pixel Shift and Landmarking
Post Processing
Rotation, Zoom, Image reversal, Windowing, Measurement, Inversion, Text Overlay
Cine
1 / 2 / 4 / 8 / 12.5 / 25 frames per second Length: 100, 200, 300, 400 images or not limited
Monitor
BNC-SOG, 1024 x 1024 50 Hz (USA 60 Hz) progressive DVI, SXGA 1280 x 1024 60 Hz progressive
VIDEO OUT external
50 Hz CCIR / 60Hz EIA
Interfaces
CAN, USB, RS232, SCSI, Ethernet, Vision Center Interface, (VGA + keyboard for service), eSATA (IB930)
DVD-RW drive
for backup, TIF images, DICOM images or Multimedia format
USB drive
for backup, TIF images or DICOM images; for Service Key
15-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System
DICOM
RJ-45 or LWL Storage / Query / Retrieve / Print / Worklist / MPPS / Storage commitment / Media Storage
Paper Printer
UP960, UP980, UP970/UP971, UP990/UP991
Injector Pump
via potential free contact
NOTE The availability of features depends on the installed options.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15-9
X9
P0 Sync
X3-B
+3.3V
X2-B
F1
Sensor
Module 11
X-ray Lamp
Lamp Driver
X2-A
DVD Recorder
RS232 Interface Controller
Block Diagram U578
Printer 1
Printer I/O Driver
SPI
CAN
similar to SPI
X3-A e.g. X-Ray relay Door contact Key switch Injection pump
8
R. Frank J. Matschnigg M. Ernemann
Release: Changed:
CAN
CAN intern
X10
Drawn:
An additional board is necessary to provide for electrical safety.
8
Multipurpose Inputs / Outputs
with or without counterpart
intern
X5
Optos
Jumper
+5V
+3.3V +5.0V +12V
14. Oct. 2008 File Name : 14. Oct. 2008 Page :
21. April 2008 Drawing No.:
CA3140
Relay
F3
F2
BSB_U578_b.cdr of . .
.
CAN Termination Logic
+5V
PCA82C250
CAN Bus Driver
CAN+5V
DC/DC
+12V
Power-Supply Conditioning
2nd U544
1st U544
CAN P0
connect to Mobile Stand only! X4-A
CAN 4
CAN 3
CAN 2
CAN 1
X6-A..D
from Image System
X13
V2 1K Imaging System
Unit:
4x Connector
+12V
+5V
Block Diagram
MC9S08DZ60 Microcontroller
CAN-Address
intern
U544-main/X3
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15.2.2.1
+12V
SPI
BDM
DIP CodeSwitch
X12
U544-aux/X3
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
U578 Interface
RS232 Interface Controller
RS232 Interface Controller
V-Sync X-Ray Enable
FiberCopper Converter
IC25
to Commandprocessor Fiber Control
All rights reserved. Subject to change without prior notice.
15.2.2
Left Right FlatFlatscreen screen
X4-B
15-10
P0 GigaLink
Fig. 15-7 possibly DC separated CAN-island
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U 578 block diagram
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 15-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 CPU
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
1
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U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15.2.2.2
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 1
U578 schematics 1
15-11
All rights reserved. Subject to change without prior notice.
Fig. 15-9
15-12 Serial I/O for Flatscreens
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
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15.2.2.3
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 2
U578 schematics 2
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 15-10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 DVD & Printer Control
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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File:
Draw. No.:
3
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U578b
Unit:
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15.2.2.4
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 3
U578 schematics 3
15-13
All rights reserved. Subject to change without prior notice.
Fig. 15-11
15-14 CAN I/O 1
Changed:
Release:
Drawn:
CAN Distribution
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
4
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578b-48678c-c
U578b
Unit:
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15.2.2.5
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 4
U578 schematics 4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 15-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 CAN I/O 2
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
5
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U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15.2.2.6
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 5
U578 schematics 5
15-15
All rights reserved. Subject to change without prior notice.
Fig. 15-13
15-16 Termination Logic
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
6
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U578b
Unit:
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15.2.2.7
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 6
U578 schematics 6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
All rights reserved. Subject to change without prior notice.
Fig. 15-14
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Lamp + Sensor
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
7
of 12
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578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15.2.2.8
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 7
U578 schematics 7
15-17
Fig. 15-15
15-18 Fiber-c opper_GigaLink
All rights reserved. Subject to change without prior notice.
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
8
of 12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15.2.2.9
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
U578 Schematics 8
U578 schematics 8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 15-16
All rights reserved. Subject to change without prior notice.
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 Varian Interface
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
9
Page
of 12
U578b-c-c.scm
578b-48678c-c File:
Draw. No.:
U578b
Unit:
Print date: 25.11.2009
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15 Image Memory System
15.2.2.10 U578 Schematics 9
U578 schematics 9
15-19
Fig. 15-17
15-20
All rights reserved. Subject to change without prior notice.
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
External I/O´s
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
10
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Unit:
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15 Image Memory System
15.2.2.11 U578 Schematics 10
U578 schematics 10
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 15-18
All rights reserved. Subject to change without prior notice.
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 External I/O´s / COM3
Changed:
Release:
Drawn:
M. Braun
R. Frank/J.Matschnigg
M. Ernemann
Date:
Date:
Date:
25. Nov. 2009
27. Mar. 2009
13. Oct. 2008
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Page
File:
Draw. No.:
11
of 12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15 Image Memory System
15.2.2.12 U578 Schematics 11
U578 schematics11
15-21
Fig. 15-19
15-22
All rights reserved. Subject to change without prior notice.
ELWMS Interface Vision
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Power
Changed:
Release:
Drawn:
M. Braun
of 12
R. Frank/J.Matschnigg
M. Ernemann
27. Mar. 2009 25. Nov. 2009
Date:
13. Oct. 2008 Date:
Date:
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Page
File:
Draw. No.:
12
U578b-c-c.scm
578b-48678c-c
U578b
Unit:
Print date: 25.11.2009
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15 Image Memory System
15.2.2.13 U578 Schematics 12
U578 schematics 12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System
15.2.3
With U674 Framegrabber
The following pages show the image memory system with the U674 framegrabber For more information see also (→ Ch. 15.2.4, p. 15-27).
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15-23
+5V / +12V
PWR1
O
I
+
+
+
CPU
COM4
Front View with Frame Grabber and Graphics Board
V2 1k Imaging System with CPU IB930 (Ziehm Module 11)
POWER SUPPLY 300W
+5V / +12V
PWR2
All rights reserved. Subject to change without prior notice.
USB2 USB3 USB4 USB5
Keyboard Mouse
USB1 VGA Ethernet
Parallel eSATA
+
+
+
+
TFT 3 GL1+ GL1- GL2+ GL2-
TFT 2
TFT 1 S2
S1
R1
DS3
R3
17. Jun. 2011 17. Jun. 2011
C.Hurle F. Sachse
Changed:
17. Jun. 2011
Grabber
R2
F. Sachse
S3
L3
Release:
Graphics
L2
L1
N/A
Module 11
Unit:
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File Name : BLK_V2_1K_ImgSys_IB930_V1.04 of 5 Page : 2
Drawing No.:
NIC
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
Drawn:
U621
+
DS2 DS1 DVI-R DVI-L
IN CAN Camera Link
15-24 +
Fig. 15-20 Ethernet CP
15.2.3.1
+
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
Front View
Module 11 front view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
U578
II
I
I
I I
I I I
Fig. 15-21 VSYN CP Multi I/O
VSYN
Fiber CP
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Side View
V2 1k Imaging System with CPU IB930 (Ziehm Module 11)
TFT 1/2 Printer / DVD
All rights reserved. Subject to change without prior notice.
P0
Giga Link
F. Sachse
C.Hurle
Release: Changed:
F. Sachse
Drawn:
3 1
4 2
17. Jun. 2011
17. Jun. 2011
17. Jun. 2011
N/A
Module 11
Unit:
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File Name : BLK_V2_1K_ImgSys_IB930_V1.04 of 5 Page : 3
Drawing No.:
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Front
15.2.3.2
0
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
Side View
Module 11 side view
15-25
3
CPU
FAN FAN
ELWMS Interface
IB930
GigaStar Driver
Graphics Board
4
Frame Grabber Board
U621
SLOT 10 U578
X1
80
X1
SATA
X16
VGA-DVI
20
X17
VGA-DVI
X18
Inside View with Frame Grabber and Graphics Board
V2 1k Imaging System with CPU IB930 (Ziehm Module 11)
X5
X12
2
X4
external Sync
3
16
X3
w/wo MW
4
X13
SATA
LPT
USB4
USB4
USB5
USB5
eSATA
X8
17. Jun. 2011 17. Jun. 2011
F. Sachse C.Hurle F. Sachse
Changed:
X9
N/A
4
Module 11
Unit:
4
+5V/+12V PWR 2
10
COM 4
10
X13
X12
DownScale
+5V/+12V
USB2
USB2
PWR 1
USB3
USB3
Parallel
X10 X11
Right
File Name :BLK_V2_1K_ImgSys_IB930_V1.04 of 5 Page : 5
Drawing No.:
20
Power ATX
17. Jun. 2011
ATX Power Supply
COM3
10
X15
X7
Left
Release:
COM2
10
X10
X6
Drawn:
COM1
10
14
Sound
X9
X18
X21 X22 X23
Split
Network Interface Card (NIC)
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PCI 1 PCI 2
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
SLOT 9 Analog OUT
TFT 1
PCI 3 ISA 4 PCI 5 ISA 6
All rights reserved. Subject to change without prior notice.
Front
15-26 PISA 7
Fig. 15-22 COM 4
15.2.3.3
SLOT 8
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
Inside View
Module 11 inside view
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
15 Image Memory System
15.2.4
Configuring U674
In image memory Systems shipped as from October 2011 a new framegrabber board is used. This board is capable of doing 50Hz and 60Hz, image intensifiers and flat panels. Using this board, no auxiliary frame grabber for FD systems is required anymore. This U674 board needs to be configured for the system the image memory is used in. Configuration is done via DIP switches SW1
50/60Hz Switch
Set to ‘0’, means 50 Hz Set to ‘1’ means 60Hz
SW2
FD Switch
Set to ‘0’, means I.I. Set to ‘1’ means FD (and always 50Hz)
SW3
Not used
SW4
Not used
View on U674
60Hz [1---0] 50Hz
Table 15-1
N/A
[1---0] N/A
N/A
[1---0] N/A
Configuring U674
PWR2 +
S3
DS2 DS1
L3
S2
DVI-R
R1
R2
R3
DS3
Camera Link
TFT 2
eSATA
TFT 3
+ Parallel
+
+ +
GL1+ GL1- GL2+ GL2-
Keyboard Mouse
USB2
USB1 USB3 USB4
VGA Ethernet
L2
S1
60Hz FD
50Hz I.I.
+
USB5
L1
IN
TFT 1
CAN
+
+5V / +12V
Ethernet CP
+
+
COM4 +5V / +12V
[1---0] I.I.
DVI-L
PWR1
FD
+
I
O
CPU
U621
Graphics
Grabber
NIC
POWER SUPPLY 300W
Fig. 15-23
Configuring U674
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15 Image Memory System
15.2.5
Configuring U578
The coding switch on the U578 is used in order to set up the X-ray lamp type and the flat screen type. Code Table Position
X-ray lamp Type
Flat screen type
0 1 2 3
Bulb Bulb LED LED
18.1" flat screen / 19" DUO flat screen 20.8" flat screen 18.1" flat screen 20.8" flat screen
4 5 6 7
Bulb LED not yet defined not yet defined
26.0" flat screen ENDO 26.0" flat screen ENDO not yet defined not yet defined
8 . . . F
not yet defined
not yet defined
Table 15-2
0
I I
I I I
I
Configuring U578
I I I
TFT 1/2 Printer / DVD
VSYN CP Multi I/O
VSYN
Fiber CP
Giga Link
4 2
P0
3 1
U578
Fig. 15-24
Configuring U578 NOTE The 19" DUO monitor is equipped with an LED radiation lamp. Anyhow, the configuration is set to position 0.
15-28
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Fig. 15-25
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
X-Ray generator
X-Ray beam
Flat Detector
data bus: gigalink
format setting
Format Converter
CAN
kV/mA curve
M. Ernemann P. Berauer R. Sörgel
Drawn: Changed:
dose regulation
16.Mar.2004 16.July 2013
.
GAIN
OFFSET
Ziehm Vision FD
Unit:
image display
image processing
image processing
for video regulation
GAMMA LUT
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
File Name : DoseandVideoReg_FD_c_s.cdr of Page :
Drawing No.:
video regulation
16.Mar.2004
machine data white level
machine data black level
0 - 4095 12 BIT machine data level gamma
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
for dose regulation
U674
Release:
machine data CCD / FD Fill
machine data Dose Gain
machine data Digital Gain FD
Digital GAIN
Dose and Video Regulation FD
PPC
machine data Binning
Binning
kV, mA, pulse width
digital video signal
Module 11
camera link
All rights reserved. Subject to change without prior notice.
15.3
Command Processor
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
15 Image Memory System
Regulation Block Diagram (aSi Panel)
Regulation block diagram (aSi Panel)
15-29
Fig. 15-26
15-30
X-Ray generator
X-Ray beam
CoaxPress
format setting
Format Converter
PPC
machine data Binning
Binning
kV, mA, pulse width
digital video signal
CAN
kV/mA curve
machine data CCD / FD Fill
machine data Dose Gain
machine data Digital Gain FD
dose regulation
machine data white level
machine data black level
0 - 4095 12 BIT
for dose regulation
U713
video regulation
machine data level gamma
GAIN
OFFSET
image display
image processing
image processing
for video regulation
GAMMA LUT
14.12.15
15.4
CMOS Flat Detector
CCU
Digital GAIN
15 Image Memory System
Regulation Block Diagram (CMOS Panel)
Regulation block diagram (CMOS panel)
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16 DICOM Configuration Manual
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16 DICOM Configuration Manual 16.1
Overview
DICOM means Digital Imaging and Communications in Medicine. This worldwide standard was developed by ACR and NEMA for the exchange of information between digital imaging computer systems in medical environments. The Ziehm C-arm can be supplied with 5 DICOM options: 1 With the DICOM Storage option you can send X-ray documentation to a DICOM computer network. With DICOM Storage Commitment you can get a confirmation from the archive that an image is saved. 2 With the DICOM Media Storage option you can save X-ray documentation to a USB memory stick or DVD/CD. 3 The DICOM Query/Retrieve option is used to query patient, study, series and image data from a computer network. 4 The DICOM Worklist option is used to query a worklist job for today from a computer network. MPPS can be used to send worklist jobs into the status "in progress" and finally "completed". 5 The DICOM Basic Grayscale Print option is used to print X-ray images to a computer network. The basic document of the DICOM application is the "Conformance Statement", which is obligation for every "DICOM participant". With this document you can decide whether the communication between Ziehm C-arm (SCU = Service Class User) and server (SCP = Service Class Provider) will be successful. The DICOM transmission needs the network parameters described in the following section:
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16 DICOM Configuration Manual
16.2
Description of the Network Parameters
• IP address (IP = Internet Protocol) Every participant in the network gets an IP-address, a 32-bit number, dotted decimal notation: i.e. 192.168.127.80, with 192.168.127 group address and 80 single participant • IP subnet mask 255.255.255.0 (subnet mask "AND" IP address = group address) • Hostname (for servers not applicable from software 5.20) Name of the participant in the network, i.e. sun-server with definite assignment to IP address. • AE Title (Application Entity) Name of the DICOM application on the server, i.e. INOARCHIVE for DICOM Storage. Must be 1 to 16 characters long, otherwise you will get an error message. • Port address Ziehm Net Port (Client) Only important for Image Retrieve / Storage Commitment. At this listen port the Ziehm NetPort is waiting for instructions from server. Port address configurable, 1025 and above • Port address DICOM Server At this listen port the server is waiting for instructions from Ziehm NetPort. • IP Address Gateway If the group of server and Ziehm NetPort is not the same, you have to define a gateway. i.e. 192.168.127.250. NOTE Avoid leading zeros in IP addresses. For example: Wrong 192.168.127.080 Correct 192.168.127.80
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16 DICOM Configuration Manual
16.3
Client Configuration
It is possible to retrieve IP and DNS addresses automatically. The addresses will be retrieved when pressing the "Apply" button if the corresponding option is enabled. The retrieved address is stored in the "dicomConfig.ini" fiile. The address now is used as a static address. The address can be displayed in the service mode "System Settings" selection "Network_ifconfig".
Fig. 16-1
Client configuration form with DHCP (example parameters)
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16 DICOM Configuration Manual
16.4
DICOM Media Configuration
In the tree view, press "Dicom_media" to display the Media class configuration form.
Fig. 16-2
Media class configuration form (example parameters)
See → Ch. 16.5.1.5, p. 16-8 for details on DICOM media parameters.
16-4
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16 DICOM Configuration Manual
16.5
DICOM Server Configuration
16.5.1
DICOM Storage Configuration
In the tree view, press "Servers" and then "Storage" to display the storage server configuration form.
Fig. 16-3
Storage server configuration form (example parameters) NOTE For each server, "Port", "IP address" and "AE-Title" parameters must be configured according to the conditions of the hospital network.
The basic functions are as follows: • Press "Clone" to clone a server from an existing one (→ Ch. 16.5.6, p. 16-13). • Press "Test" to test the server configuration (→ Ch. 16.5.11, p. 16-20). • Press "Apply" to store the settings in the "dicomConfig.ini" file. • Press "Discard" to restore the old settings.
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16 DICOM Configuration Manual
16.5.1.1
Storage Server Name Activation
In order to activate storage server names, proceed as follows: • To activate a PACS server, press the server name in the tree view, then press the "Server Active" checkbox. The active PACS server names will appear in the "Storage server" dropdown list in the "Storage media" section on the "Configuration" tab (→ Ch. 16.5.1.3, p. 16-6). • To activate a 2D navigation server, press the server name in the tree view, then press the "Server Active" checkbox (→ Ch. 16.5.7, p. 16-14). The active 2D navigation server names will appear in the "Navigation" dropdown list in the "Operation settings" section on the "Configuration" tab. • To activate a 3D navigation server, press the server name in the tree view, then press the "Server Active" checkbox (→ Ch. 16.5.8, p. 16-16). The active 3D navigation server names will appear in the "Navigation server" dropdown list in the 3D workflow form.
16.5.1.2
Storage Server Configuration
For server types PACS, 2D and 3D navigation, additional parameters must be configured. See → Ch. 16.5.1.5, p. 16-8 for details.
16.5.1.3
Storage Server Selection
In the user configuration "Storage Media" the different storage servers can be activated by using the dropdown menu.
Storage server selection
Fig. 16-4
16-6
Configuration tab with storage server selection
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16 DICOM Configuration Manual
16.5.1.4
Storage Commitment Server Configuration
Fig. 16-5
Storage commitment server configuration form (example parameters)
In order to configure automatic storage commitment, proceed as follows: • Press "AutoCommit" to activate automatic Storage Commitment. In this case, after successful DICOM Store, the system automatically sends a Commitment Request to the commitment server and waits asynchronously for response even after the system is switched off. Otherwise, the "DICOM Storage Commitment" button in the user dialog must be pressed manually to send a Commitment Request. • Press "Apply" to store the settings.
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16 DICOM Configuration Manual
16.5.1.5
DICOM Storage Parameters
For configuration of DICOM Media and DICOM Storage Servers, these parameters apply: − Class modality identifies the SOP (= Service Object Pair) Class − Image attributes are used to apply the filter algorithms of the image memory to the DICOM images which will be transmitted to the network Name
Description
Class modality XA
X-ray Angiography
CR
Computed Radiography
SC
Secondary Capture
RF
Radio Fluoroscopy
RG
Radiographic Imaging
RT
Radiotherapy
Image attributes off
Attributes are deactivated and raw image data will be transmitted
on + Annot
These attributes will be applied to the transmitted image: Rotation, Horizontal mirror, Vertical mirror, Windowing, Edge enhancement, Invert, Zoom. Additionally, annotations written to the image by post processing, such as signs for left/right, arrows and text notes as well as measurements, will be transmitted.
off + Overlay
Same as setting "on + Annot". Additionally, the text overlay will be applied to the transmitted image.
Bits allocated / Image size DICOM Storage Server Configuration only: In order to reduce the file size of the transmitted images, parameters "Image size" and "bits allocated" can be selected. "1024 × 1024" and "16 Bit" is the original resolution of the image memory system.
16-8
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16 DICOM Configuration Manual
16.5.2
DICOM Query / Retrieve Configuration
In the tree view, press "Query" to display the query server configuration form. Then select the server item that you want to configure.
Fig. 16-6
Query server configuration form (example parameters)
Regularly queries are performed on patient level. If you want queries to be made on study level, press "Query Root = Study" checkbox.
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16 DICOM Configuration Manual
16.5.3
DICOM Worklist Configuration
In the tree view, press "Worklist" to display the worklist server configuration form. Then select the server item that you want to configure.
Fig. 16-7
Worklist server configuration form (example parameters)
The matching keys will filter information of the transmitted worklist. − Class Modality: select type of images contained in worklist items to appear − Station AE Title: only worklist items for the AE Title configured in the text box will appear in the worklist. If left empty, then worklist items for any AE Title will appear in the worklist − Location: description of location Ziehm NetPort, i.e. OP1, ... Additionally: − Operator: mandatory tag operator’s name required for MPPS
16-10
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16 DICOM Configuration Manual
16.5.4
DICOM MPPS Configuration
In the tree view, press "MPPS" to display the MPPS configuration form. Then select the server item that you want to configure.
Fig. 16-8
MPPS server configuration form (example parameters)
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16 DICOM Configuration Manual
16.5.5
DICOM Basic Grayscale Print Configuration
In the tree view, press "Print" to display the print server configuration form. Then select the server item that you want to configure.
Fig. 16-9
Print server configuration form (example parameters)
Additional parameters for print configuration: Name
Description
Default value (Range)
Label
Film session label
(free text)
Copies
Number of copies
1 (1...10)
No / page
Number per page
1 (1, 2, 4, 6, 9, 12, 15, 16, 20, 24 "Multiform")
Density min/max
Print density
(0...65535)
Priority
Print priority
(HIGH, MED, LOW)
Media
Medium type
(PAPER, CLEAR FILM, BLUE FILM)
Film Orientat.
Film orientation
(LANDSCAPE, PORTRAIT)
Magn. Type
Magnification type
(NONE, REPLICATE, CUBIC, BILINEAR)
Destination
Film destination
(MAGAZINE, PROCESSOR, BIN_1, BIN_2, ... BIN_9)
Size
ID film size
(8INX10IN, 8_5INX11IN, 10INX12IN, 10INX14IN, 11INX14IN, 11INX17IN, 14INX14IN, 14INX17IN, 24CMX24CM, 24CMX30CM, A4, A3)
16-12
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16 DICOM Configuration Manual
16.5.6
Server Cloning and Activating
You can add up to 5 server configurations to every server class by using the "Clone" function. • Press an existing server name to select the server. • Press "Clone". • The tree of servers will collapse. • Expand the corresponding server tree. • Now the new configuration including the new server will be loaded. The server will be named like the existing server suffixed with "-clone". Additional server settings are necessary for: − Separate servers for Query and Retrieve − Separate servers for Storage and Storage Commitment − Separate servers for Worklist and MPPS − Navigation systems. For navigation systems, the additional server stores images automatically.
Fig. 16-10
Example for cloned servers
You may activate or deactivate a storage server by checking or unchecking the Server Active check box. The active storage server can as well be selected by the user (→ Ch. 16.5.1.3, p. 16-6).
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16 DICOM Configuration Manual
16.5.7
2D Navigation Server Configuration
In the tree view, press "2DNavigation" to display the 2D navigation server configuration form. Then select the server item that you want to configure.
Fig. 16-11
2D navigation server configuration form (example parameters)
In the user configuration "Operation Settings" the navigation option can be activated:
Navigation enable
2D Navigation server selection
Fig. 16-12
16-14
Configuration tab with "Navigation" enable and server selection
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16 DICOM Configuration Manual
In order to configure a 2D navigation server, proceed as follows: • In the tree view, press "2DNavigation" to display the 2D navigation server configuration form. • Enter the server parameters according to the conditions of the hospital network. • Press "Test" to test the server configuration (→ Ch. 16.5.11, p. 16-20). • Press "Apply" to store the settings. • Change to "Config", "Operation Settings". • Select a navigation server from the drop-down menu. • Mark "Navigation" and press "Apply". After saving an X-ray image it will be stored to the navigation server automatically.
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16 DICOM Configuration Manual
16.5.8
3D Navigation Server Configuration NOTE 3D navigation server configuration applies only for devices that offer 3D capabilities.
In the tree view, press "3DNavigation" to display the 3D navigation server configuration form. Then select the server item that you want to configure.
Fig. 16-13
3D navigation server configuration form (example parameters)
Additional parameters for 3D navigation server configuration: Name
Description
Image Type
Type of DICOM image
NaviType
Navigation system type (vendor name)
none Brainlab Stryker Zimmer Medtronic
SpineMask Selectable
only valid for Stryker systems
If checked, "SpineMask" option button will be displayed on 3D workflow form
16-16
Possible Values
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16 DICOM Configuration Manual
The configured server(s) will appear in the drop-down menu within the 3D workflow form:
3D Navigation server selection
Fig. 16-14
Navigation selection in 3D workflow
In order to configure a 3D navigation server, proceed as follows: • In the tree view, press "3DNavigation" to display the 3D navigation server configuration form. • Enter the server parameters according to the conditions of the hospital network. • Press "Test" to test the server configuration (→ Ch. 16.5.11, p. 16-20). • Press "Apply" to store the settings. • Change to "3D" operating mode. • Select a navigation server from the drop-down menu. See the Operating Instructions Ziehm NaviPort 3D for details on the navigated 3D scan.
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16 DICOM Configuration Manual
16.5.9
Dose Structured Report Server Configuration
In the tree view, press "DoseSR" to display the dose structured report server configuration form. Then select the server item that you want to configure.
Fig. 16-15
Dose structured report server configuration form (example parameters)
If dose structured report server is activated then DICOM Structured Report will be sent to the configured server, else it will be sent to the active storage server.
16-18
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16 DICOM Configuration Manual
16.5.10
DICOM Time Server Configuration
In the tree view, press "TimeServer" to display the time server configuration form. Then select "SNTP" and the "time_server" item for configuration.
Fig. 16-16
Time server configuration form (example parameters)
If time server is activated then the device time will be synchronized with the the configured time server during startup.
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16 DICOM Configuration Manual
16.5.11
Test of the Configuration with DICOM Verification (Echo)
After configuration of each server you can directly perform a test using the "Test" button. By pressing "Test", a "ping" call is sent out. Then the association negotiation between SCU and SCP is tested. An ECHO request is sent to SCP and waited for ECHO response. In case of success a message box will be displayed: Verification successful Otherwise, the following error messages may occur: Error message
Cause(s)
Verification failed
Server hardware is switched off
OM[6]: Association request failed
IP address of DICOM server is not correctly entered Gateway is not set Subnet mask is not correctly entered Network is interrupted Server is not switched on Port address DICOM server is not correctly entered Port address DICOM server does not exist Application on server doesn't run
Verification failed OM[5]
AE title DICOM server is not correctly entered
Association rejected: Wrong server (client) aetitle
AE title ZIEHM NETPORT is not correctly entered (when registered on server) System is not registered on server (if server requires registration)
Setting the network configuration failed
16.6
Client configuration is not valid, e. g. gateway does not match
DICOM Conformance Statement
For more information on DICOM, please refer to our DICOM Conformance Statement.
16-20
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17 Software Tools
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17 Software Tools 17.1
Vision Studio NOTE Vision Studio is not intended for use with systems running NGP software (SW version as from 6.xx) Software update on CAN Modules is performed by using the service key as part of the Image Memory update procedure.
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17 Software Tools
17.2
Service Toolbar
In order to download and upload machine data, program single module and convert generator from S to R type and vice versa, a Service Toolbar is available. If a Service Key with a valid "ServiceKeyN.dat" file is connected, a button "Toolbar" is shown in the upper right corner of the touchscreen. Toolbar button
Fig. 17-1
"Toolbar" button
When the "Toolbar" button is pressed, the Service Toolbar appears.
Service toolbar
Fig. 17-2
17-2
Service Toolbar
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17 Software Tools
In order to use the functions, the MainUnit Software needs to be stopped. • Select "MainUnit" and then press the "Yes" button.
Fig. 17-3
Shutdown MainUnit
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17 Software Tools
17.2.1
CAN Updater
• Select "CAN Updater". Several sub-tabs are offered. Initially the "Info" sub-tab is shown. NOTE Prerequisite for using the CAN Updater is to have a file "description.json" located in the "NGPFiles" folder on the Service Key. This file is related to the latest software and is backward compatible to all previous versions. The current version is available via Ziehm Member Service.
17.2.1.1
Info
Fig. 17-4
Service toolbar "Info" sub-tab
The "Info" sub-tab states the version of the CAN Updater. Furthermore, basic information about the available functions is provided.
17-4
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17 Software Tools
17.2.1.2
Generator Controller Reprogram
Changing the generator type by using "Generator Controller Reprogram" requires special permission on the Service Key. If a generator controller board needs to be replaced, the correct machine data must be written to the new controller board. This is performed by using the "Generator Controller Reprogram" subtab. A file in the format "mdxx_hhhh.gen.json" is supplied with the generator, where − xx is the version of the machine data, − hhhh is the housing number of the generator. • Copy this file to the Service Key. • Select the "Generator Controller Reprogram" sub-tab.
Fig. 17-5
"Generator Controller Reprogram" sub-tab
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17 Software Tools
• Press "select file" and select the previously copied file.
Fig. 17-6
Select generator file
• Press "Open" and "Start programming". • Wait until this message is displayed: "Programming GeneratorController machine data to … successful. done.".
17-6
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17 Software Tools
17.2.1.3
CAN module SW (as from SW 7.03)
This sub-tab provides the functionality to program the CAN modules in the system with a certain CAN module software version. It can be used to archive or restore a certain MMD version. In automatic mode, when a Global Ziehm SW version is selected, the CAN modules that have to be programmed to achieve the selected Global Version will be set up and selected automatically. Once started, the MMD versions will also be converted to match the new CAN module SW version.
17.2.1.3.1 Automatic Mode
Fig. 17-7
CAN module SW Update start page
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17 Software Tools
• Press "Read CAN module SW versions".
Fig. 17-8
CAN module SW Update after reading versions
• Open "Global Ziehm SW version" dropdown list. • Select target SW.
Fig. 17-9
17-8
CAN module SW Update dropdown list
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17 Software Tools
Fig. 17-10
CAN module SW Update target SW selected
If the current version differs from the target version the check box of the corresponding module will be activated automatically. If a module has lost its software, it will be shown in the list anyhow as long as the bootloader responds. In this case, the current version will be indicated as "?". • Press the "Start programming CAN module SW" button to start the automatic programming procedure.
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17 Software Tools
17.2.1.3.2 Expert Mode
Fig. 17-11
CAN module SW Update start page
• Press "Read CAN module SW versions".
Fig. 17-12
CAN module SW Update after reading versions
• Open "Global Ziehm SW version" dropdown list.
17-10
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17 Software Tools
• Select "Expert Mode".
Fig. 17-13
CAN module SW Update dropdown list
Fig. 17-14
CAN module SW Update Expert Mode start page warning
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17 Software Tools
• Read the warning carefully. Then press "OK".
Fig. 17-15
CAN module SW Update Expert Mode selected
If a module has lost its software, it will be shown in the list anyhow as long as the bootloader responds. In this case, the current version will be indicated as "?".
Fig. 17-16
17-12
CAN module SW Update Expert Mode module and SW selection
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17 Software Tools
• Select module(s) and target version for programming NOTE Module Machine Data will not be converted during this procedure. The original Module Machine Data will remain on the module. • Press the "Start programming CAN module SW" button to start the manual programming procedure.
Fig. 17-17
CAN module SW Update Expert Mode programming procedure
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17 Software Tools
17.2.1.4
Module Machine Data (MMD) (as from SW 7.03)
This sub-tab provides the functionality to read Module Machine Data (MMD) from CAN modules, write MMD to CAN modules, convert MMD to a specific version, read MMD from the service key and write MMD to the service key. It can be used to archive or restore MMD.
Fig. 17-18
MMD sub-tab start page
17.2.1.4.1 Saving MMD to files • Press "Read MMD from CAN modules".
Fig. 17-19
17-14
MMD sub-tab after reading MMD from CAN modules
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17 Software Tools
All detected modules will be shown. Some modules may be grayed out because there are no MMD available. • Mark the checkboxes of the modules to save the MMD from. • Press "Save MMD to files". If the file already exists, a dialog is shown.
Fig. 17-20
MMD Save File dialog
If a corresponding file already exists (from an earlier saving) choose "Save with new suffix" in order to keep the existing file. The suffix will be generated automatically from the current date and time. You may change this suffix manually if required. The files will be saved to the Service Key. In the "NGPFiles" folder, a subfolder named after the serial number of the system will be created in order to save the files. If the folder already exists, the files will be added there.
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Fig. 17-21
Example of MMD on the Service Key, with and without suffix
The MMD is saved in "json" format. In order to view or edit the files it is recommended to use a json editor, for example JSONedit.
Fig. 17-22
17-16
Example of MMD opened in JSONedit
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17.2.1.4.2 Restore MMD from files • Press "Load MMD from files".
Fig. 17-23
MMD sub-tab start page
A browser window opens, showing the MMD files located in the corresponding folder on the Service Key (→ Fig. 17-21, p. 17-16).
Fig. 17-24
MMD browser window
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• Select the MMD files to restore.
Fig. 17-25
MMD browser window with selected files
• Press "Open"
Fig. 17-26
17-18
Load MMD from files
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• Activate the checkboxes and select a target version.
Fig. 17-27
Collimator selected for programming
• Press "Write MMD to CAN modules".
Fig. 17-28
MMD browser window with selected files
• Press "Yes" to acknowledge the warning. Writing MMD starts.
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Fig. 17-29
17-20
MMD writing procedure finished
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17.2.2
Additional Functions as from SW 7.02
As from SW 7.02 a new "Tools" button has been added to the service toolbar. This provides functions for accessing the console of the system temporarily.
Fig. 17-30
Service toolbar with "Tools" button
As from SW 7.02 a keyboard connected to the system must be activated to work properly. NOTICE Be careful when using the terminal console! Wrong commands may damage the system. Follow the instructions given by Ziehm Imaging Member Service. To activate the keyboard and access the console, do the following: • Download the OTPW package from the Ziehm Imaging Member Service. • Copy this package into the "SW-Update" folder on the service key in the same way as a software update. • Connect the service key to the USB port.
Fig. 17-31
Service toolbar with "Open System" menu item
• Press "Open System" in the "Tools Security" menu.
Fig. 17-32
Service toolbar with "Load Package" menu item
• Press "Load Package" from the "Tools System" menu. The package is installed on the system. Additionally, an encrypted password list is created in the root directory of the service key. The name format of the password list is as follows: ___keylist Example: 52064_2016-09-20_17.10.03_keylist
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• Connect the keyboard to the USB port. Use a USB hub to accommodate connecting service key and keyboard in parallel. Alternatively, you may use a free USB port at the image memory. The keyboard is activated. SSH (Secure Shell) access is enabled.
Fig. 17-33
Service toolbar with "Terminal" menu item
• Press "Terminal" in the "Tools System" menu. A terminal window is displayed.
Enter password here, e. g.: 2marij Entered text will not be visible!
Fig. 17-34
Terminal window containing password number (example)
• On the keyboard type login name "root" and hit the Enter key. Now the system asks for a password number. Note down that number. • In order to get the password, send the encrypted password list to Ziehm Imaging service department via e-mail, stating the requested number. • Receive the password from Ziehm Imaging service department. This password has to be entered within 10 hours, starting from the time of login. The system must be up and running during this period. After the password has been entered, access is granted until the terminal window is closed or the system is switched off. • Sometimes the system asks for 3 password numbers. Note down these numbers. • Obtain the passwords from Ziehm Imaging service department as described above. Enter the passphrase as one string concatenated from the 3 passwords.
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Enter passphrase here, e. g.: 2marijxgeiavcde3r8 Entered text will not be visible!
Fig. 17-35
Terminal window containing 3 password numbers (example)
• To log in again, a new password must be requested. NOTICE Closing the terminal window leaves the SSH access still enabled. After completing your work successfully, secure the system by selecting "Secure System" from the "Tools Security" menu. The encrypted password list sent to service department is valid for 5 days. After this period, or if "Secure System" is selected in the "Tools Security" menu, a new package has to be downloaded from the Ziehm Imaging Member Service and loaded into the system in order to grant access again.
Fig. 17-36
Service toolbar with "Secure System" menu item
The "Switch to production encryption key" menu item is only relevant for production purposes. Selecting this function during field service will have no effect.
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17.3
Vision Center Service Settings
The service settings are used to do adjustments and set-up of the system. NOTE Following screenshots refer to Software 6.06 and 7.00 (NGP). Other software versions may show different content.
NOTE All values, texts and settings shown in the screenshots are examples and do not refer to a certain system setting.
17.3.1
Access to the Service Settings
There are two ways to access the service settings: 1 Password The password will give you limited access to the service settings. If you are an authorized person, you can obtain the password from your local Ziehm dealer. After pressing the button "Service Settings" a password window will open. Type in the password and press the button "Continue". 2 Service Key (USB Pen Drive) The Service Key will give you full access to the service settings. You will obtain a Service Key during technical training on Vision Based systems. The Service Key is valid for 2 years after issue. After pressing the "Service Settings" button the service settings will open immediately, if a valid service key is connected to the USB port.
Button for entering service settings
Fig. 17-37
17-24
Configuration page with "Service settings" button
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17.3.2
Allow Remote Service
Allows access for remote service. Button caption is grey if "Remote Service" option not available. In order to use remote service: − The function has to be enabled in the Option Key (Factory default). − The network has to be set up (client configuration in DICOM Settings) → Ch. 16.3, p. 16-3 − The network has to provide access to the Internet. − A network cable has to be connected. − The button has to be pressed and must light up yellow. During remote session: − A splash screen will be shown during the remote session. End of remote session: − Shut off the system when remote session is finished in order to terminate the connection.
Fig. 17-38
Remote Service activated
Fig. 17-39
Splash screen during remote session
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17.3.3
Service Settings Start Screen
After entering the service settings the following screen will be displayed: Anatomic Mode selection
Active Mode indication
Displays
Title Bar
Input box
Check box Buttons
Text box
Sub-Tabs for Service mode selection Tabs for Service mode selection
Fig. 17-40
17-26
Service mode start screen
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17.3.4
"Dose" Service Mode
After entering the service settings, the "Dose" service mode will be shown. By pressing the sub-tabs the input boxes will change. All other controls and indicators will remain the same as long as the "Dose" service mode is active. Symbol(s)
Meaning Dropdown list to select anatomic mode to be adjusted. • Press "Test" button to activate new selection High Quality. Selects the high quality supplementary function for adjustment. • Press "Test" button to activate this selection Adipose Patient. Selects Adipose Patient supplementary function for adjustment. • Press "Test" button to activate this selection Snapshot. Selects the snapshot supplementary function for adjustment. • Press "Test" button to activate this selection Active mode indication. Shows currently activated mode. New mode selection will be displayed here after the "Test" button has been pressed Display. Displays kV, mA and Dose area product. kV and mA values are nominal values. Dose value is a measured or calculated actual value. Pulse rate and pulse length display. Shows the current pulse rate and pulse length. Pulse rate will be "0" if Auto Dose Reduction is active and system does not screen. Magnify. Select the text box size for adjustment. • Press "Test" button to activate this selection Histogram. Activates the histogram function for video adjustment (→ Ch. 18.2.2, p. 18-4). Reset Dose. Manually resets the dose display.
Metal. Activates the metal black level for adjustment.
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Symbol(s)
Meaning Clear. Clears selected text box.
Backspace. Deletes the character left of the cursor in the selected text box. Delete. Deletes the character right of the cursor in the selected text box. Numerical keypad. To enter values in the text boxes.
Apply. Stores adjustments to the machine data file.
Discard. Restores values from the machine data file. • Press "Test" button to activate restored values. Test. Activates new selections and values temporarily. Values will not be stored in the machine data file. Original values can be restored by the "Discard" button as long as the "Apply" button has not been pressed. Sub-tabs. Selects the different input boxes of the dose adjustment mode. Scroll arrows. Scroll the Sub-Tabs.
Tabs. Select the service modes. Tabs are displayed in all service modes.
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17.3.4.1
Input Box
Fig. 17-41
Example of an Input box
The input boxes will change by selecting different sub-tabs. For description of the particular input boxes, refer to chapter 19 "Adjustment Instructions" (→ Ch. 18.3, p. 18-6).
17.3.4.2
Dose Service Settings with opened Drop-down List Box
Fig. 17-42
Dose service settings with opened drop-down list box NOTE The number of displayed anatomic modes depends on the options installed (→ Ch. 17.3.8.1, p. 17-38).
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17.3.5
"DICOM" Service Mode
For DICOM settings, refer to the Chapter "DICOM configuration manual" in this book (→ Ch. 16.3, p. 16-3).
17.3.6
"Common" Service Mode
Fig. 17-43
"Common" service mode
17.3.6.1
"Load" Functions
This function uploads files from a USB to the image memory. The files have to be located in a folder called "NGPFiles" on the medium (→ Ch. 17.4.2, p. 17-48). 3 files can be uploaded: 1 dis8000.ini A configuration file containing information about system settings. 2 dicomConfig.ini The dicom configuration file. 3 machinedata_.ini This file containes regulation adjustments and settings. (e.g. Dose, Video....) In order to upload the files, they have to be located in the folder "NGPFiles" and must be named like described above.
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17.3.6.2
"Save" Functions
This function saves files to USB. The files will saved to a folder called "NGPFiles"( → Ch. 17.4.2, p. 17-48). If the folder NGPFiles does not exist, it will be created automatically. 4 files can be saved: 1 dis8000.ini A configuration file containing information about system settings. 2 dicomConfig.ini The dicom configuration file. 3 SystemMessageLog The error log file. 4 machinedata_.ini This file contains regulation adjustments and settings. (e.g. dose, Video....)
17.3.6.3
Log Service Task
This function will create an entry in the SystemMessageLog file: Wed Jun 27 11:32:57 2007 Service task performed by: Name Time and date is taken from the system clock, the name is taken from the service key.
17.3.6.4
Clear Hard Disk
This function will delete all images and patient data from the hard disk. A message box "do you really want to clear the hard disk" will appear after this button has been pressed.
17.3.6.5
Make Anonymous
This function will replace all patient last names stored on the image memory hard disk by "ZIEHM" The function will be performed immediately after this button has been pressed.
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17.3.6.6
Save Startup Configuration
Using this function, a boot up configuration can be stored. Settings that can be stored are: − Anatomic mode − Image reversal horizontal − Image reversal vertical − Magnifier setting In order to store a certain startup configuration: • select anatomic mode, image orientation and magnifier setting in the fluoro mode. • enter service settings, switch to tab common. • Press button "Save boot configuration" • Do not switch off the unit for approx. 10s after the button "Save boot configuration" has been pressed. After restart, the system will start in the selected modes.
17.3.6.7
Software Update
This function performs a software update from the USB stick.
17.3.6.8
Language
Allows to switch to different user interface languages.
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17.3.6.9
"Quality Check" Functions
17.3.6.9.1 Load Quality Check Directory This function will restore an folder "Ziehm_QCC" to the archive. This folder is located on a protected area of the hard disk. Even if the function "Clear Hard Disk" has been performed, the folder can still be restored. The folder contains test images. Reference images can be added by the user.
17.3.6.9.2 Store Quality Check Directory This function will save all folders called "Ziehm_QCC" to a protected area of the hard disk. This folders can be restored to the archive by using the function " Load Quality Check Directory" By this function, reference images can be stored permanently to the image memory.
17.3.6.10 Database Check Performs a check to patient data and images database. Result will be stored in the "SystemMessageLog" file.
17.3.6.11 Beep on XRAY Activates a sound during screening. Button will remain yellow if function is active.
17.3.6.12 Speaker Volume Control
Fig. 17-44
Speaker volume control
Move the slider to the right to increase the volume. Push the "Set" button to activate the new setting. The "Test" button allows to check the volume and has no additional function.
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17.3.6.13 Report Package Opens a dialog, showing a list of report packages. There are two types of report packages: − system dumps (created after a crash or serious event) − User created report packages (triggered from the button "create report package" from the system versions dialog). The system dumps are named: date_time_DMP.tar.gz < The user created report packages are named date_time_DSS.tar.gz.
Fig. 17-45
Report Package dialog
17.3.6.14 Fluoro Time − GROSS radiation time (absolute time, time where the footswitch or hand switch is pressed) − NET radiation time (sum of effective pulse times without pulse pause times) Power cycle the device in order to activate the new setting. After the boot is finished the selected time display will be active.
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17.3.7
"Switch" Service Mode
Tap time display Drop-down list box Text box
Slider Option button
Command buttons
Fig. 17-46
"Switch" service mode
17.3.7.1
Option Button
With the option buttons, the switch that is to be programmed is selected. For every switch, there are 3 modes: 1 Hand/Foot switch Sets up the function when the switch is pressed permanently. 2 Tap Sets up the function when the switch is only pressed for a short time. The time is set up with the slider. 3 Press interrupt Sets up the function when the switch is only released for a short time. The time is set up with the slider. 4 The function is selected by the corresponding drop-down list box.
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17.3.7.2
Switch Assignment in Ziehm Vision with Double Foot Switch
hand switch 1
hand switch
hand switch 2
not used
foot switch 1
left foot switch
foot switch 2
right foot switch
foot switch 3
not used
foot switch 4
not used
17.3.7.3
Switch Assignment Option Smart Vascular with Dual Plus Foot Switch NOTE For the "Smart Vascular" option the "Vascular Footswitch" option has to be set. Programming of the switches will then not be possible anymore.
17.3.7.4
Drop-down List Boxes
With the drop-down list boxes the switch functions can be selected. Offered options depend on the corresponding switch mode. The selected function will be displayed in the text box. If "No switch function" was selected, the text box will be empty. NOTE A hardware setting has to be changed if a switch is reprogrammed from function control to radiation release (→ Ch. 5.4.1, p. 5-11).
17.3.7.5
Tap Time / Press Interrupt Time Display and Slider
In order to activate the tap / press interrupt mode, a time has to be set up. • select the tap / press interrupt mode of a switch by an option button • select a function from the corresponding drop-down list box • select a time by using the slider The time will be shown in the tap time display • Press the command button "Apply"
17.3.7.6
Command Buttons
− Apply Stores the selected configuration. − Cancel Discards the selected configuration and restores the current configuration.
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17.3.7.7
Smart Vascular Configuration
This option sets the foot switches to special Vascular settings. Assignment of the foot switches will change according to the workflow. The option buttons are disabled if the option is selected. Assignment will be displayed in the title bar of the user screen. 3-pedal foot switch "Dual Plus" or "Wireless Dual Plus" is required.
17.3.8
"System" Service Mode
The "System" service mode allows to view and download system information from the Vision.
Command button Drop-down list box
Document window
Fig. 17-47
"System" service mode
The drop-down list box allows to select different system informations to be displayed: − System Options − System Versions − Network ifconfig − dicom.log − SystemMessageLog The selected information will be displayed in the document window. By pressing the button "Store", files will be stored on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49).
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17.3.8.1
System Options
This selection will show all the system options read from the USB dongle. The options are defined by the encrypted file "options.dat" on the USB dongle. The dongle is located at the USB port of the image memory inside the monitor cart. By pressing the "Store" button, the information will be stored in a file "options.html" on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49).
17.3.8.2
System Versions
This selection shows information about software versions, firmeware versions and whether a mobile stand is detected or not.
Fig. 17-48
17-38
System versions, exported html file (example,content depends on installed hardware)
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− System Version Info Shows the Global version of the software. Shows the Versions of Host, Vision Center and CAN Modules − Can Modules Shows the detected CAN modules and their software versions. − U674 Shows the firmware versions of the U674 board (framegrabber) hardware. − U622 Shows the firmware version of the U622 board (upscan board). − Mobile stand present / Mobile stand NOT present Indicates, whether a mobile stand was detected or not. Detection of the mobile stand is done by checking the CAN-sense line in the P0 cable (→ Ch. 3.1, p. 3-1). − Serial number Shows the Serial number that is stored in the file "option.dat" ( → Ch. 17.3.8.1, p. 17-38). By pressing the button "Store", the information will be stored in a file "system_version.html" on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49).
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17.3.8.3
Network ifconfig
This selection shows information about the TCP/IP network interface of the image memory.
MAC Address
Fig. 17-49
System settings, Network ifconfig
The MAC address is shown. This information is required if the connection runs via a firewall in order to configure the firewall. By pressing the button "Store", the information will be stored in a file "ifconfig.txt" on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49). eth0: DICOM Network eth1: Command Processor Network (Flat Panel)
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17.3.8.4
dicom.log
This selection shows the dicom.log file. This file contains information about DICOM connection establishment, data transfer and connection termination.
Fig. 17-50
System settings, dicom.log
By pressing the button "Store", the information will be stored in a file "dicom.log" on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49).
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17.3.8.5
SystemMessage.Log
This selection shows the SystemMessage.Log file. This file contains all occurred errors, database check status and logged service tasks. Some errors are not shown on the Vision Center but will only appear in the SystemMessage.Log file.
Fig. 17-51
System settings, SystemMessage.Log
By pressing the "Store" button, the file "SystemMessage.Log" will be stored on the USB stick in the serial number folder (→ Ch. 17.4.3, p. 17-49). NOTE If "Delete SystemMessage.Log" option is not displayed reboot the system with the service key connected.
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17.3.9
"MDATA" service mode
The "MDATA" service mode allows to save and restore system settings to the hard disk of the Image Memory.
"Load" command button List of saved system settings Text text box for name of saved file "Delete" command button "Save" command button
Fig. 17-52
"MDATA" service mode NOTE Availability of the "Delete" button depends on access level of the service key.
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17.3.10
"Kinematic" Service Mode
The "Kinematic" service mode allows handling all the kinematic diagnostics and settings It is divided in several sub tabs.
17.3.10.1 Kinematic State
Command buttons
Document window
Fig. 17-53
17-44
"Kinematic State" service mode
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17.3.10.2 Axis State
Command buttons
Document window
Fig. 17-54
"Axis State" service mode
17.3.10.3 Collision Sensor
Command buttons
Sensor display window
Fig. 17-55
"Collision Sensor" service mode
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17.3.10.4 Kinematic Settings
Fig. 17-56
"Kinematic Settings" service mode
For adjustment refer to Work instructions: 19_2167_Exchanging_and_adjusting_A-Drive_components 19_2168_Exchanging_and_adjusting_C-Drive_components 19_2169_Exchanging_and_adjusting_Y-Drive_components 19_2170_Exchanging_and_adjusting_Z-Drive_components
17.3.10.5 Axis Settings "Axis Settings" service mode is currently not used
17.3.10.6 Collision Sensor Settings "Collision Sensor Settings" service mode is currently not used
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17.4
USB Service Key
Fig. 17-57
Example content of the Service Key
17.4.1
ServiceKey.dat
The file "ServiceKeyN.dat" provides access to the service settings of the Vision Family systems with SW 6.06 and above (NGP). The file is encrypted and will only work on the related USB stick. Included in this file is the owners name and the expiry date. This information is stated on the USB stick label also. A backup copy of this file may be restored to the related stick. NOTE It is recommended to have a backup copy of the files "ServiceKey.dat" and "ServiceKeyN.dat" in case the files have been deleted from the USB stick accidentally.
NOTE Do not format the USB stick! Otherwise the file "serviceKey.dat" will not be valid anymore.
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17.4.2
"NGPFiles" folder
Fig. 17-58
"NGP Files" folder
In the "NGPFiles" folder, configuration files and the "systemMessageLog" file will be stored when the save functions of the "Common" service mode are used. (→ Ch. 17.3.6.2, p. 17-31). If the folder does not exist, it will be created automatically. In order to restore the files by the load functions, the file name has to be like it was stored (see above). To restore a file from the serial number folder (→ Ch. 17.4.3, p. 17-49), the date information has to be removed from the file name. If a valid file name is found in the "NGPFiles" folder, the file will be restored to the system immediately when the corresponding load button is pressed. NOTE The "NGPFiles" folder should be kept empty when not in use to avoid accidental file restore. To prevent accidental loading of a vision.md file from another device, the "machinedata.ini" file is stored extended by the serial number of the unit. The file has the format "machinedata_.ini" When loading a vision.md from the service key, a "machinedata_.ini" file of this device is searched for. If no such file can be found, an error message will be displayed.
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17.4.3
Serial Number Folder
Fig. 17-59
Serial number Folder
The configuration files and the error log files will be copied to a folder named after the serial number of the Vision automatically when the service settings are entered with a valid service key. If this folder does not yet exist, it will be created automatically. There will be separate folders for every Vision unit. The files names will be extended by the current date. Existing files will be overwritten on the same day. If a configuration file has to be restored, it has to be copied to the "NGPFiles" folder, and the date information has to be removed from the file name (→ Ch. 17.4.2, p. 17-48). Also the system information files will be stored into this folder (→ Ch. 17.3.8, p. 17-37).
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17.4.4
"SW-update" Folder
The "SW-update" folder is required to do software updates to the image memory. This folder has to be created manually. Update files have to be copied into this folder. This folder must be used for all NGP systems (SW version 6.xx). For detailed SW update description refer to Work Instruction 19_2047 "Vision Software Update".
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18 Adjustment Instructions
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18 Adjustment Instructions NOTE For adjustment values refer to the document System Settings Ziehm Vision RFD Version x.xx. (Depending on HW and SW version, refer to "GTI" Document of installed SW) These documents can be downloaded from the Ziehm member service. www.ziehm.com NOTE All values, texts and settings shown in the screenshots are examples and do not refer to a certain system setting.
18.1
Dose Adjustment
18.1.1
Dose Measurement Setup
symbolic view
View of the Dose chamber on the Monitor
25mm Al + 1,5mm Cu for Dose Rate / Dose measurement
Fig. 18-1
Dose measurement setup
Dose adjustment has to be performed prior to video adjustment. The adjustment of dose is performed with 25 mm Al + 1.5 mm copper put onto the generator. The dose is measured in front of the image intensifier grid. The dose values have to be taken from System Settings. You can adjust dose with the following parameters:
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18-1
18 Adjustment Instructions
18.1.2
Parameters for Dose Adjustment
− Dose Gain (Dose 1 Menu): − increasing the value will decrease the dose − CCD/FD Fill (Dose 1 Menu): − should be set to default values given in the System Settings − increasing the value will increase the dose − should not be used for dose adjustment
18.1.3
Strategy for Adjusting Dose
• To set values, the bar on the left side of the dose input box has to be pressed. This will activate the text boxs. At the same time the virtual collimator (only the preview) is closed in order to have the active grids only in the middle of the image. • First set CCD fill level to value given in the CCD fill levels table. • Adjust dose gain to get the corresponding result NOTE Before adjusting make sure that these ODDC features are switched off: – Motion Detection – Automatic Dose Reduction Off = no Check Symbol ("Adjustment" dialog, "Dose 3" tab) After adjustment switch on again, if it was switched off for adjustment. Grid Regulation must not be switched off at any time!
Grid Regulation must not be switched off at any time
Features must be switched off temporarily during adjustment
Fig. 18-2
18-2
ODDC features
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18.1.4
Special Cases for Dose Adjustment
− High Quality Mode (HQ): HQ is a modifier to each application program. Dose has to be adjusted in all programs, it will be the same value in all programs. HQ has also one individual kV/mA curve for all programs. Adjust dose to the value as is described in the System Settings. − Snapshot: Snapshot is a separate program, and it is adjusted by selecting the SSHT key in the adjustment dialog. Measure the accumulated dose for one shot. Do not measure the first shot, make sure that regulation has found its target before. Dose has to be below 2 µG. − Adipose Patient (LPK): LPK is a modifier to each application program. Dose has to be adjusted in all programs, it will be the same value in all programs. HQ has also one individual kV/mA curve for all programs. Adjust dose to the value as is described in the System Settings. − DSA: There are two dose adjustments for DSA possible Adjust for: 1 HQ DSA 2 LPK DSA Adjust in Configuration Menu, always with Frames/sec = 25 (→ Fig. 18-7, p. 11). Restore original setting after adjustment. Dose has to be measured with "Dose rate". Adjust dose to the value as is described in the System Settings. − MSA In MSA no Dose adjustment is necessary as there is just an image calculated from the DSA. Set values as described the System Settings. − RSA RSA is a separate program, and it is adjusted by selecting the RSA function in the dropdown menu of the adjustment dialog.
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18 Adjustment Instructions
18.2
Video Adjustment
18.2.1
Parameters for Video Adjustment
− Video black level: − influences the black level of the video signal. − increasing the value will increase the black level. − Video white level: − influences the white level of the video signal. − increasing the value will increase the white level. − Video metal level: − sets up a second black level if metal key is selected. − increasing the value will increase the second black level.
18.2.2
Histogram
For measuring the video signal, the histogram function is used. The histogram will be displayed on the right screen when the histogram function is active. It will be updated after every fluoroscopy. The histogram function can be activated by the histogram key that appears in the service menu.→ Ch. 17.3.4, p. 27. After restarting the unit, the histogram function will be disabled automatically.
Fig. 18-3
18-4
Example of a histogram with stepwedge in the image
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18.2.3
Strategy for Adjusting Video
• Rotate the image one step in order to get a mask circle. • Put the grey step wedge into the optical path so that both angles of the grey step wedge (black) just contact the upper mask circle: Position
Fig. 18-4
detector active area
Type and distance of the step wedge
31 cm:
large, about 30 cm to detector
23 cm:
large, about 10 cm to detector
15 cm: positioning at M1
large, about 10 cm to detector
Grey Step Wedge
• Use histogram function in order to measure the video signal Histogram can be activated by the histogram key that appears in the service menu. • Select Service Settings – Dose 1 • Set the Black level to the value defined in the System Settings. • Set the White level to the value defined in the System Settings. • Adjust video Metal level. Therefore, take a proper reference image without metal in each anatomical program. After inserting a pice of metal and pressing the metal switch there should be no difference within the bone grayscale values of the image with or without metal. CAUTION Before making any adjustments not described here, please contact our Service department!
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18 Adjustment Instructions
18.3
Input Boxes NOTE The following screenshots refer to software 6.06 and 7.03 (NGP) Other software versions may show different content.
NOTE All values, texts and settings shown in the screenshots are examples and do not refer to a certain system setting.
18.3.1
Input Boxes on the Dose 1 Tab (Systems with Command Processor)
Fig. 18-5
Dose 1 tab (systems with command processor)
Name
Description
Dose CCD / FD-Fill
This value determines the dose with respect to the average/peak value originating from the flat-panel detector. You must set the value according to the system settings table.
Dose gain
0...2047: This value determines the gain for dose regulation. Higher value leads to a lower dose. This is the only value for dose adjustment in Vision RFD Systems.
18-6
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Name
Description
Dose
Target value for automatic dose adjustment
Peak Part
This value determines the characteristic of dose regulation with respect to being a mean or a peak type of regulation. 0% will result in a pure mean regulation and 100% in a pure peak regulation. Values in between would create a characteristic of both types.
Video Black Level
0–100%: Black color in the image will be regulated to this level. Checkbox checked means: function is active
White Level
0–200%: White color in the image will be regulated to this level. Higher values than 100% will cut off in white. Checkbox checked means: function is active
Metal black Level
0–100%: Black color in the image will be regulated to this level if the "Metal" key is pressed
Peak
0–100%: This gives a certain percentage of peak information to the metal black value measurement.
Varian Digital Gain FD
This value determines the flat-panel detector gain without influencing the dose value. You must set the value according to the system settings table.
Highres.
Activates High Resolution Mode for FD Systems. Pulse rate will be limited to 12.5 pulses per second
Binning
Pixel Binning from 0 to 3. Value must be set according to the system settings table.
Filter Low
Default for recursive filter level Low in the selected operating mode
Medium
Default for recursive filter level Medium in the selected operating mode
High
Default for recursive filter level High in the selected operating mode
NR
Active recursive filter out of Low, Medium or High after switching to an anatomical program. The column below extends that value to the five different modes out of which HQ is High Quality (high dose mode), Fluoro is Standard (standard dose mode), LPK is Adipose Patient key, LD (Low Dose Mode) and Rep is Repositioning (motion in the image)
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18 Adjustment Instructions
Name
Description
LIH
Last image hold filter This is adjustable to 1, 2, 4, 8 or 16 but it should never be less than the corresponding recursive filter; if this happens then better adjust to 1 Example: NR 8 and LIH 2 will not make sense, better use NR 8 and LIH 1 The column below extends that value to the five different modes out of which HQ is High Quality (high dose mode), Fluoro is Standard (standard dose mode), LPK is Adipose Patient key, LD (Low Dose Mode) and Rep is Repositioning (motion in the image)
RTE
Real Time Edge enhancement Five different settings are available, where 0 is off, 3 is maximum enhancement and 4 is a blurring filter. The column below extends that value to the five different modes out of which HQ is High Quality (high dose mode), Fluoro is Standard (standard dose mode), LPK is Adipose Patient key, LD (Low Dose Mode) and Rep is Repositioning (motion in the image)
Gamma Gamma
5 or 7 Two different Gamma curves. Checkbox checked means: Function is active
Level
0-100%: This parameter is the Gamma Black level which can be adjusted to be at a certain greyscale level on the curve. It could run from 0 to 100% of the input greyscale level. Input black is clamped to this level. Checkbox checked means: Function is active Two different settings possible for low and high kV range.
Dynamic
5-100%: This Dynamic value corresponds to the speed at which the gamma black measurement value is created. It is kind of a recursively created value, just using 5 to 100% of the next frame being added to the existing measurement.
Windowing Window
0-100: This value is adjusting the size of the window which is automatically set when entering an anatomical program. The size is between 0 and 100%
Level
0-100: This value is adjusting the position of the window which is automatically set when entering an anatomical program. The position is between 0 and 100%, usually it will be set to 50%
18-8
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18.3.2
Input Boxes on the Dose 1 Tab (Systems with CCU)
Fig. 18-6
Dose 1 tab (systems with CCU)
Name
Description
Dose CCD / FD-Fill
This value determines the dose with respect to the average/peak value originating from the flat-panel detector. You must set the value according to the system settings table.
Dose gain
0...2048: This value determines the gain for dose regulation. Higher value leads to a lower dose. This is the only value for dose adjustment in Ziehm Vision RFD systems.
Dose
Target value for automatic dose adjustment
Peak Part
This value determines the characteristic of dose regulation with respect to being a mean or a peak type of regulation. 0% will result in a pure mean regulation and 100% in a pure peak regulation. Values in between would create a characteristic of both types.
CCU Digital gain FD
This value determines the flat-panel detector gain without influencing the dose value. Value must be set according to the system settings table.
Binning
Pixel Binning from 1x1 to 8x8. Value must be set according to the system settings table.
Normalisation
Weighting of pixels if binning is used. Value must be set according to the system settings table.
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Name
Description
Sensitivity
Selects Panel sensitivity (low = required for 3D scan, high = regular mode)
For all other values → Ch. 18.3.2, p. 9.
18-10
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18.3.3
Input Boxes on the Dose 2 Tab
Fig. 18-7
Dose 2 tab for each anatomical program
Name
Description
Top Line Left scroll down button
Show organ program which is visible on screen
Modifiers
If one of the next three buttons is yellow, an organ program modifier is active. The value of the modifier is visible on the screen.
Yellow Box
Shows the active organ program. If you want to change to visible organ program, press "Test" or "Apply"
kV/mA Values kV
Input of the kV values for the kV-mA table of an anatomical program
mA
Input of the mA values for the kV-mA table of an anatomical program
W
This value indicates the amount of Watts the generator is driven with at this point of the kV/mA curve.
Toggle
Switch through W >> meanW >> EV display at the kV/mA table. The kV/mA graph changes accordingly
Generator Start
This is the kV value for dose regulation to start with
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18 Adjustment Instructions
Name
Description
Pulse length
10, 16, 20, 23, 30: This parameter is the length for each X-ray pulse during a frame. It can be set to 10, 16, 20, 23 or 30 ms. The setting is with respect to the application. The setting can be different in each anatomical program.
Start FPS
1-25/30: This parameter defines the default setting for the number of pulses per second.
Max FPS
1-25/30: This parameter defines the maximum allowed pulse rate in the corresponding anatomical program.
18-12
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18.3.4
Input Boxes on the Dose 3 Tab
Fig. 18-8
Dose 3 tab upper section
Fig. 18-9
Dose 3 tab lower section
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18 Adjustment Instructions
Name
Description
Video Video Offset Min
-100...+100 This value is a limit to the Offset Minimum level. 100% is the whole video range. Video offset can be limited going to low by setting the Offset Min value between -100% to + 100%
Video Offset Max
-100...+100 This value is a limit to the Offset Maximum level. 100% is the whole video range. Video offset can be limited going to high by setting the Offset Max value between -100% to + 100%
Video Gain Min
This value is a limit to the Gain Minimum factor, it limits the negative gain. Values are valid between 1 and 100. 1 is a factor of 0.15, 100 is a factor of 15
Video Gain Max
This value is a limit to the Gain Maximum factor, it limits the positive gain. Values are valid between 1 and 100. 1 is a factor of 0.15, 100 is a factor of 15
Video Offset Dynamic
0 to 100%: This value corresponds to the speed at which the Offset measurement value is created. It is kind of a recursively created value, just using 0 to 100% of the next frame being added to the existing measurement.
Video Gain Dynamic
0 to 100%: This value corresponds to the speed at which the Gain value measurement value is created. It is kind of a recursively created value, just using 0 to 100% of the next frame being added to the existing measurement.
Measurement Circles Dose
This is the ROI (region of interest) to measure the dose. Ten circles centered to the image are available where 0 is the smallest and 9 is almost the whole image.
White
This is the ROI (region of interest) to measure the video white level.
Black
This is the ROI (region of interest) to measure the video black level.
Metal
This is the ROI (region of interest) to measure the video black level when the Metal key is active
Video Average
This is the ROI (region of interest) to measure the video white mean level
Grid White Clipping
18-14
Necessary to adjust white clipping function. All grids will be deleted if white level is greater than max. white offset and white - black level greater than difference.
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Name
Description
Offset
0........4095 Usual range between 500.....1500
Difference
0........4095 Usual range between 500.....1500
Grid Regulation
Object will be detected in any position Checkbox checked means: Function is active Option can be activated for each anatomical program separately
Motion Detection
If there is motion in image, NR-Filter value changes from Fluoro to Rep (values set in Dose 1) Checkbox checked means: Function is active Option can be activated for each anatomical program separately
Auto Dose Reduction:
The unit decreases pulses if there is no motion detected in image. Checkbox checked means: Function is active Option can be activated for each anatomical program separately
Mot. Sensitivity 0......4095
Value sets sensibility for Motion Detection Smaller value means more sensitive for motion in image Usual Range between 300...1000
Max. reg. Frms / Img
To be set according to system settings.
Preheating off
Disables the 200 ms Preheating time.
Auto Gain
To be set according to system settings.
Threshold
To be set according to system settings.
max.Gain
To be set according to system settings.
Auto LPK
To be set according to system settings.
on
To be set according to system settings.
off
To be set according to system settings.
Enhanced Filters (Only shown if option present) On
To be set according to system settings.
Spacial 0......255
To be set according to system settings.
Temporal 0......255
To be set according to system settings.
Enh. 0......255
To be set according to system settings.
Add. 0......255
To be set according to system settings.
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18 Adjustment Instructions
18.3.5
Input Boxes on the Grid Tab
Fig. 18-10
Grid tab
Name
Description
Grid Regulation Parameter
• Motion level min = 4 • Motion level max = 100 • Motion level step = 2 • Motion count = 7500 • Motion hysteresis = 500 All these values are fixed
Optimal regulation / Fast Regulation
To be set according to system settings document.
Auto Dose Reduction Max pulse pause
If no motion is detected, pulsing will be reduced to given value. E.g. 15 means down to 2 pulses/s on a 60 Hz system
Presentation
Has to be set to 15 for normal operation.
Only for testing !!!
For demonstration, - screen 13 shows activated grids - screen 4 shows motion detection - screen 7 shows measuring circle Dose - screen 8 shows measuring circle Black - screen 9 shows measuring circle White - screen 12 shows measuring circle Video Average
18-16
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Name
Description
kV reduction
Reduces kV in pulsed fluoroscopy mode.
mA reduction / addition
Reduces or increases mA in pulsed fluoroscopy mode.
Dimming up mode
To be set according to system settings.
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18 Adjustment Instructions
18.3.6
Input Boxes on the ZAIP 2 Tab
Fig. 18-11
ZAIP 2 Tab
Tab will only be shown if option "ZAIP 2" is active.
18-18
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18.3.7
Input Boxes on the Collimator Tab
Fig. 18-12
Collimator tab (example view)
For description and adjustment → Ch. 8.4.3, p. 10.
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18 Adjustment Instructions
18.3.8
Input Boxes on the Other Tab
Fig. 18-13
Other tab
Name
Description
Vignetting Not relevant for flat-panel detector systems. Arc Protection This feature is intended to save the tube in higher kV range. If the unit works in higher kV range and has screened for longer than the set time value, regulation steps will be scaled down to the set value. There are two different time settings. On
Checkbox checked means: Arc protection is active
kV
Start value of function; this means: Arc protection works from this value to max. kV
Time1
Time value for first step
Step1
Regulation step value for first step
Time2
Time value for second step
Step2
Regulation step value for second step
Cooling Coolant Pump Threshold temperatures are not relevant for 25 kW systems. Pump is always running.
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Name
Description
Arc Protection Offset Master
Default value is 7. To be adjusted according to: Work Instruction - 19_2149 - Exchange Power-Supply-Rack / PFC assembly and U579.
Delay Sl. 2
Set to 1000. Delay for charging boost caps after end of radiation.
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18 Adjustment Instructions
18.3.9
Fluoro Tab
Fig. 18-14
Fluoro tab
The Fluoro tab provides controls for kV/mA, collimator and image storage in the service mode.
18-22
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18.3.10
FD Tab (Systems with Command Processor)
Fig. 18-15
FD tab (systems with command processor)
The Command Processor 2 (CP2) is connected via Ethernet to the image memory. During normal operation the image memory controls the mode settings of the CP2 and starts offset calibration after radiation is finished. In order to use the VIVA tool it is necessary to connect the service computer to the CP2 via the Ethernet connection. The system has to be started up with the CP2 connected to the image memory. Before the Ethernet cable is removed, the link has to be closed by selecting "Close Link" and pressing the "OK" button. Gain calibration is performed by means of service settings. No external software is required. NOTE Tab is only shown if PaxScan flat-panel detector is installed.
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18 Adjustment Instructions
18.3.11
FD Tab (Systems with CCU)
Fig. 18-16
FD tab (systems with CCU)
Gain Calibration is performed by means of service settings. No external software is required. For details, refer to chapter 6 "Flat Panel Detector" NOTE Tab is only shown if CMOS flat-panel detector is installed.
18-24
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18.4
Adjusting Computed DAP / Air Kerma
18.4.1
Required Tools
− Dose meter for reference measurements. "reference dose meter" − Ziehm test phantom (Art No. 91108)
18.4.2
Options
Depending on the activated options (→ Ch. 17.3.8.1, p. 38) only DAP or DAP and Air Kerma will be displayed. If only "Dose computed" is enabled, DAP result will be shown on the Vision Center as well as on the text overlay on the monitor. If "Dose computed" and "Kerma computed" is active, the Vision Center will show air kerma rate during screening and air kerma after radiation is terminated. The DAP result will be shown only on the text overlay of the monitor.
18.4.3
Input Box on the DAP Tab
Fig. 18-17
Input box Dose Computed
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18 Adjustment Instructions
Name
Description
Calibration point 1/2 kV, mA, sec
Defines 2 calibration reference points, factory default data
uGy
Text field to enter value measured with reference dose meter
Corr. Factor
Correction factor of reference dose meter. Also used to correct the KERMA result
Button "Activate"
Activates the calibration reference point
Reference area Option buttons "xx cm²"
Sets the collimator to the selected size
Button "Activate"
Activates the selected collimator size
Pulse width correction Provides a result correction for shorter pulses Buttons "Short pulse" and "Long pulse"
Sets the Vision to 10 ms or 30 ms pulse width and defined kv/mA values
uGy/s
Text field to enter values measured with reference dose meter
Area Factor Provides that the correct reference area is projected to the image intensifier / flat panel Area Factor
Area factor to get the correct reference area size
Tolerance
The backlash of the collimator, factory default data
Result Corr. Factor
Correction factor for DAP calculation
Opening min / max
The minimum and maximum opening of the collimator in mm, factory default data
Displayed DAP Unit Option buttons
18-26
Sets the displayed dose area product unit
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18.4.4
Adjustment Procedure
Measurements are done without patient equivalent pre filter. The generator cover including filtration has to be mounted. The reference dose meter has to be set to 3mm Al prefiltering. 1 Determining reference values of calibration points • Place dose chamber of the reference dose meter close and centered to the image intensifier input • Select the DAP tab in the service settings • Press Activate button in Calibration Point 1 box • Screen and wait until radiation terminates automatically • Enter measured value in uGy text box of Calibration Point 1 box. Mind the unit of the value. • Press Activate button in Calibration Point 2 box • Screen and wait until radiation terminates automatically • Enter measured value in uGy text box of Calibration Point 2 box. Mind the unit of the value. 2 Determining reference values for pulse width correction • Switch dose meter to dose rate measurement • Press 10 ms button • Screen and measure the dose rate • Enter measured value in uGy/s text box close to the 10 ms button • Press 30 ms button • Screen and measure the dose rate • Enter measured value in uGy/s text box close to the 30 ms button 3 Determining the area factor • Select 100 cm² option button and press Activate button • Place testing tool "100 cm²" close and centered to the image intensifier input • Match the testing tool to the collimator. Max. allowed difference is 5%. • Use the Area Factor text box. Lower value will result in smaller area. Start from value 0.60 • Press Apply button when the value has been changed • Screen and press Activate button of the Reference Area box. Iris will open completely and then close to the defined position.
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18 Adjustment Instructions
Fig. 18-18
Example of correctly set area factor
4 Exit Service settings and restart the system 5 Adjusting Kerma calculation (only if option calculated air kerma is enabled) • Place dose chamber of the reference dose meter 30 cm distant and centered to the image intensifier input • Set dose meter to dose measurement • Do not select a reference area • If the dose meter requires a correction factor this has to be entered in the Corr. Factor text boxes. Default value is 1 (i.e. no correction). • Reset the dose measurement in the service settings • Set to user Fluoro mode, manual, 70 kV, 3.5 mA • Screen for approx. 10 s • Compare reading of external dose meter to the result on the Vision Center dose display. Mind the possible correction factor of the external dose meter. • Change both correction factors in Calibration Point 1 and Calibration Point 2 text boxes in order to adjust the kerma display • Repeat measurement after factor had been changed • Difference should be less than 10%
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6 Adjusting DAP calculation • Place dose chamber close and centered to the flat-panel detector input • Set dose meter to dose measurement • Activate reference area 100 cm² • Screen until collimator has reached the 100 cm² position • Reset the dose measurement in the service settings • Set to user Fluoro mode, manual, 70 kV, 3.5 mA • Screen for approx. 15 s • Compare reading of reference dose meter to the result on the monitor text overlay. Mind the possible correction factor of the external dose meter. 100 µGy (corresponding to 100 cm² reference area) equals 1 cGycm² on the monitor text overlay. • Change result correction factor in order to adjust the displayed DAP value • Repeat measurement after factor had been changed • Difference should be less than 10%
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18 Adjustment Instructions
18.5
Adjusting Measured DAP
18.5.1
Required Tools
− Dose meter for reference measurements ("reference dose meter") − Ziehm test phantom (Art. No. 91108)
18.5.2
Options
Depending on the activated options → Ch. 17.3.8.1, p. 38, only measured DAP or measured DAP and calculated Air Kerma will be displayed. If only "Dose meter" is enabled, measured DAP result will be shown on the Vision Center as well as on the text overlay on the monitor. For adjustment, only the "DAP measured" input box is available. If "Dose meter" and "Kerma computed" are active, the Vision Center will show calculated air kerma rate during screening and calculated air kerma when radiation is terminated. The measured DAP result will be shown only on the text overlay of the monitor. For adjustment, both input boxes "DAP Meter" and "DAP Computed" are available. Input boxes are switched by the additional "DAP Meter" and "DAP Computed" buttons.
"DAP Meter" button
Fig. 18-19
18-30
Input box "Dose computed" with "DAP Meter" button
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18.5.3
VacuDAP-C
18.5.3.1
Input Box on the DAP Tab
Fig. 18-20
"DAP Meter" input box with VacuDAP-C
Name
Description
Calibration Dose Area Product Meter Version
Indicates firmware version of DAP meter
Reference Value Tube Voltage
Indicates currently activated tube voltage
Calibration Factor
Value to be entered during adjustment
Normal Value Outer Field
Reference value for test function
State
System State (→ Ch. 18.5.3.3, p. 32)
Button "Perform Test"
To perform self test
Button "Apply"
To store Calibration factor
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18 Adjustment Instructions
18.5.3.2
DAP Self Test Procedure
After the "Perform Test" button is pressed, a message box with a progress bar will appear. During the procedure the DAP meter will count internally generated pulses. This procedure works without radiation. After the test is finished, the result will be displayed in the message box. There are 2 possibilities: − DAP ok; actual value: xxx − DAP test failed The result will be decided by comparing the test result to the reference value. If DAP Test fails, the dose meter needs to be replaced.
18.5.3.3
VacuDAP-C State
The error state of the VacuDAP-C is reported by an 8-bit word (one byte, decimal 0 to 255). Every bit indicates a certain error condition. These states can also appear as a combination. Value 0 means "System o.k." A value > 0 has to be resolved according to the following table: Bit
Decimal
Meaning (If Bit = 1)
0
1
Not used
1
2
TEST-Warning
2
4
DAP overflow
3
8
Zero check error (radiation active during reset)
4
16
Error test function (test value does not match reference value)
5
32
Voltage for measuring chamber is faulty
6
64
Firmware error
7
128
Not used
18-32
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding 19.1
Error Message List NOTE Errors shown in this list correspond to SW 6.06 and 7.00. Other software versions may show different error messages.
NOTE Some errors will not be shown on the Vision Center. Those errors are only recorded in the systemMessageLog.tar or Maintenance.tar files respectively. Code
Description
Type
Remark
Module 5: Generator E1000
Thin filament defective during power-up
Error
E1001
Thick filament defective during power-up
Error
E1002
No VSync at generator during power-up
Error
E1003
Please wait the operating temperature of at least 13 °C has not yet been reached
Error
Sensor 1
E1004
Please wait, the generator must cool down below 72 °C
Alert
Sensor 1
E1005
Please wait, the operating temperature of at least 13 °C has not yet been reached
Error
Sensor 2
E1006
Please wait, the generator must cool down below 72 °C
Alert
Sensor 2
E1007
Wrong EEPROM checksum during power-up
Error
E1008
Generator fault
Error
Interrupt 1 flip-flop defective
E1009
Generator fault
Error
Interrupt 2 flip-flop defective
E1010
HW signal X-ray active during power-up
Error
E1011
CAN X-ray Enable active during power-up
Error
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-1
19 Error Messages & Fault Finding
Code
Description
Type
Remark
E1012
Generator fault
Error
D/A converter reference voltage defective
E1013
Generator fault
Error
D/A converter kV defective
E1014
Oil overtemperature switch active during power-up, call service.
Error
E1015
Wrong machine data version detected during power-up
Error
E1016
Moisture sensor alarm during power-up, call service
Error
E1017
Test of 'FAULT' signal failed
Error
E1018
Debug switch is on
Alert
E1019
Generator fault
Error
E1050
High voltage fault
Alert
E1051
High voltage fault (anode)
Alert
E1052
High voltage fault (cathode)
Alert
E1053
mA peak value fault
Alert
E1054
kV nominal/actual value fault
Alert
E1055
mA nominal/actual value fault
Alert
E1056
X-ray Enable fault
Alert
E1057
Generator life monitoring missing
Alert
E1058
Generator fault
Alert
E1059
X-ray break by external CAN module
Alert
E1060
Signal / X-ray missing
Alert
E1061
Generator fault
Alert
E1062
Nominal kV value greater max. kV value
Alert
E1063
Nominal mA value greater max. mA value
Alert
E1064
Nominal power value greater max. power value
Alert
E1065
Nominal kV value less min. kV value
Alert
E1066
CAN fault line active
Alert
19-2
Monitoring anode rotation does not work
Hardware monitoring missing
High-voltage arc
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
Remark
E1067
Basic heating fault during operation
Error
E1068
No VSync at generator during operation
Error
E1069
Temperature sensor 1 value beyond permissible range
Alert
E1070
Temperature sensor 2 value beyond permissible range
Alert
E1071
Signal / X-ray without radiation
Alert
E1072
Oil overtemperature switch active during operation, call service
Alert
E1073
Moisture sensor alarm during operation, call service
Alert
E1074
kV value without X-ray command too high, radiation not allowed
Alert
E1075
Test of rotating anode failed during operation
Error
E1076
Serial numbers of generator and mobile stand do not match!
Alert
E1082
kV actual value after X-ray command too low, radiation not allowed
Alert
E1083
Generator fault
Alert
Rotating anode could not be started
E1084
Generator fault
Alert
Rotating anode failed
E1085
Average power in Burst mode > 600 Watt
Alert
E1086
mA-value too high for thin filament
Alert
E1087
Max. anode capacity reached in Burst mode
Alert
E1088:
Energy reserve of the boost CAPs too small
Alert
E1095
Generator overheated, recovery time %d seconds
Alert
E1098
Generator power-up fault: %0 a
Error
E1099
Generator fault %0
Alert
Module 2: Main Interface E1100
Hand switch 1 pressed during power-up
Error
E1101
Hand switch 2 pressed during power-up
Error
E1102
Foot switch 1 pressed during power-up
Error
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-3
19 Error Messages & Fault Finding
Code
Description
Type
E1103
Foot switch 2 pressed during power-up
Error
E1104
Foot switch 3 pressed during power-up
Error
E1105
Foot switch 4 pressed during power-up
Error
E1106
Foot switch 5 pressed during power-up
Error
E1107
Foot switch 6 pressed during power-up
Error
E1108
Short circuit in hand switch 1 during power-up
Error
E1109
Short circuit in hand switch 2 during power-up
Error
E1110
Short circuit in foot switch 1 during power-up
Error
E1111
Short circuit in foot switch 2 during power-up
Error
E1112
Short circuit in foot switch 3 during power up
Error
E1113
Short circuit in foot switch 4 during power-up
Error
E1114
Short circuit in foot switch 5 during power-up
Error
E1115
Short circuit in foot switch 6 during power-up
Error
E1116
X-ray Enable active during power-up
Error
E1117
Internal communication error during power-up
Error
E1118
Wrong EEPROM checksum during power-up
Error
E1119
IRQ PTA5 of RS232 disabled during power-up
Error
E1120
Emergency stop
Alert
E1121
Hardware interface configuration for wireless module not OK
Alert
E1122
Wireless module not present
Alert
E1132
Short circuit in hand switch 1 during X-ray command
Alert
E1133
Short circuit in hand switch 2 during X-ray command
Alert
E1134
Short circuit in foot switch 1 during X-ray command
Alert
E1135
Short circuit in foot switch 2 during X-ray command
Alert
E1136
Short circuit in foot switch 3 during X-ray command
Alert
E1137
Short circuit in foot switch 4 during X-ray command
Alert
19-4
Remark
Error of wireless footswitch interface
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
E1138
Short circuit in foot switch 5 during X-ray command
Alert
E1139
Short circuit in foot switch 6 during X-ray command
Alert
E1140
X-ray Enable not active during X-ray command
Alert
E1141
CAN fault line active during X-ray command
Alert
E1142
Main interface fault during X-ray command
Alert
E1143
Image-memory life-monitoring fault during X-ray command
Error
E1146
No flow in cooling circuit!
Alert
E1147
Coolant pump inactive at X-ray start!
Alert
E1148
Timeout post-fluoro time (LIH)
Alert
E1155
X-ray break emergency stop
Alert
E1156
Short circuit in hand switch 1 during X-ray command
Alert
E1157
Short circuit in hand switch 2 during X-ray command
Alert
E1158
Short circuit in foot switch 1 during X-ray command
Alert
E1159
Short circuit in foot switch 2 during X-ray command
Alert
E1160
Short circuit in foot switch 3 during X-ray command
Alert
E1161
Short circuit in foot switch 4 during X-ray command
Alert
E1162
Short circuit in foot switch 5 during X-ray command
Alert
E1163
Short circuit in foot switch 6 during X-ray command
Alert
E1164
Short circuit in hand switch 1 without X-ray command
Alert
E1165
Short circuit in hand switch 2 without X-ray command
Alert
E1166
Short circuit in foot switch 1 without X-ray command
Alert
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Remark
19-5
19 Error Messages & Fault Finding
Code
Description
Type
E1167
Short circuit in foot switch 2 without X-ray command
Alert
E1168
Short circuit in foot switch 3 without X-ray command
Alert
E1169
Short circuit in foot switch 4 without X-ray command
Alert
E1170
Short circuit in foot switch 5 without X-ray command
Alert
E1171
Short circuit in foot switch 6 without X-ray command
Alert
E1172
X-ray Enable without pressing a hand switch or foot switch
Alert
E1173
CAN fault line active
Alert
E1174
Internal communication error during operation
Alert
E1175
Image-memory life-monitoring fault
Alert
E1176
Heat-exchanger fan blocked
Alert
E1177
Flow in cooling circuit too low!
Alert
E1178
No flow in cooling circuit!
Error
E1179
Coolant pump inactive at X-ray start!
Error
E1180
Short circuit in hand switch 9 without X-ray command
Alert
E1181
Short circuit in hand switch 10 without X-ray command
Alert
E1182
Short circuit in hand switch 11 without X-ray command
Alert
E1138
Short circuit in foot switch 12 without X-ray command
Alert
E1184
Short circuit in foot switch 13 without X-ray command
Alert
E1185
Short circuit in foot switch 14 without X-ray command
Alert
E1186
Short circuit in foot switch 15 without X-ray command
Alert
E1187
Short circuit in foot switch 16 without X-ray command
Alert
E1188
Emergency Stop
Alert
19-6
Remark
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
E1189
Low battery on wireless footswich
Alert
E1190
Wireless module is not responding
Alert
E1199
Main interface error: %0
Error
Remark
Module 11: Imaging System E12000
Function assigned to X-ray switch (%0), ignored!
Alert
E12001
X-ray command assigned to function switch (%0), ignored!
Alert
E12002
XRaySwitch / FunctionSwitch mismatch in mappings of machinedata.ini!
Alert
E12003
CAN modules missing: %0
Alert
E12004
Hard disk full. Image cannot be stored!
Alert
E12005
Maximum image storage capacity almost reached. Delete images no longer needed on this system at the earliest possible opportunity.
Info
E12006
vision.md in main interface missing
Alert
E12007
vision.md written to main interface!
Alert
E12025
Radiation allowed after mode values are displayed!
Info
E12026
Unable to change APr: Value rejected, restored previous state. Call Ziehm Service later to fix it!
Info
E12027
Unable to change APr: Value rejected, no recovery possible. Try to switch to another Anatomic Program or Operation Mode. Call Ziehm Service later to fix it!
Info
E12034
License not available.
Error
E12041
Flat-panel detector communication fault
Alert
E12042
Signature check completed.
Info
E12045
Radiation blocked by key switch
Alert
E12046
Radiation blocked by invalid APrConfig: Try to switch to another Anatomic Program or Operation Mode. Call Ziehm Service later to fix it!
Alert
E12050
Option stick defective
Alert
E12051
Main Interface defective (serial number)
Alert
E12052
Serial numbers of mobile stand and monitor cart do not match!
Alert
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-7
19 Error Messages & Fault Finding
Code
Description
Type
E12053
Cannot create dose report: Not current patient!
Alert
E12054
Cannot create dose report: No dose data available!
Alert
E12055
Failed to load file %0
Alert
E12057
Machinedata.ini does not match to capture device frequency!
Error
E12060
CanManager transport error.
Error
E12061
CanManager AckBusOff
Error
E12062
CanManager AckNoTxd
Error
E12063
Thin filament defective! System switches to restricted mode with thick filament!
Alert
E12064
Internal fatal error!
Error
E12070
CanMaster failed.
Error
E12071
CAN module CameraIrisProxy failed.
Error
E12072
CAN module Collimator failed.
Alert
E12073
CAN module Generator failed.
Error
E12074
CAN module MainInterface failed.
Error
E12075
CAN module Regulation failed.
Error
E12075
CAN module MainPrePowerSupply failed.
Error
E12077
CAN module MainPrePowerSupply1 failed.
Error
E12078
CAN module MainPrePowerSupply2 failed.
Error
E12079
CAN module ELWMS failed.
Error
E12080
Unknown error in CanMaster. Error state: %0
Error
E12082
Software update script wasn't found.
Error
E12083
Software update script couldn't be started.
Error
E12084
Software update script failed with error %0.
Error
E12096
Flat-panel detector communication fault: %0
Alert
E12098
Cannot overwrite file '%s'. Access denied. b
Alert
Remark
Module 1: Pre-power Supply E1300
PPS power-up fault
Error
E1301
PPS overtemperature fault during power-up
Alert
19-8
SPI interface MAX 504
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
Remark
E1302
PPS power-up fault
Error
Reference voltage MAX 504
E1303
PPS power-up fault
Error
Output voltage MAX 504
E1304
Wrong EEPROM checksum during power-up
Error
E1350
PPS power-up fault
Error
E1351
PPS overtemperature fault during operation
Alert
E1355
CAN fault line active during operation
Error
E1358
Output voltage beyond tolerance
Alert
E1398
PPS power-up fault
Error
E1399
PPS fault
Error
SPI interface MAX 504
Module 15: Vision Track E1400
Servo Rotation position fault
Alert
E1401
Servo Rotation not connected
Alert
E1402
Servo Rotation not ready
Alert
E1403
Servo Iris position fault
Alert
E1404
Servo Iris not connected
Alert
E1405
Servo Iris not ready
Alert
E1406
Servo Slot 1 position fault
Alert
E1407
Servo Slot 1 not connected
Alert
E1408
Servo Slot 1 not ready
Alert
E1409
Servo Slot 2 position fault
Alert
E1410
Servo Slot 2 not connected
Alert
E1411
Servo Slot 2 not ready
Alert
E1412
Servo Corner position fault
Alert
E1413
Servo Corner not connected
Alert
E1414
Servo Corner not ready
Alert
E1420
DAP meter mismatch or not available. Error %0
Alert
E1421
DAP meter error %0
Alert
E1448
Collimator startup error %0
Alert
E1449
Vision Track unknown error: %0
Alert
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-9
19 Error Messages & Fault Finding
Code
Description
Type
Remark
Image Intensifier Power Supply E1450
Servo position fault
Alert
E1451
Servo not connected
Alert
E1452
Servo nor ready
Alert
E1499
I.I. power supply unknown error: %0
Alert
Module 136: Regulation E1700
kVmA table: kV not ascending
Alert
E1701
kVmA table: power not ascending
Alert
E1702
kVmA table not finished
Alert
E1705
No external video signal !
Alert
E1708
Generator pulse error
Alert
E1709
No VSync !
Alert
E1710
No Interrupt !
Alert
E1711
No communication PPC-generator !
Alert
E1712
Wrong mA value from generator
Alert
E1713
X-ray not allowed
Alert
E1714
Max. mA value cannot be read.
Alert
E1716
Image-memory power-up fault
Error
SDRAM PPC defective
E1717
Image-memory power-up fault
Error
GammaLUT PPC defective
E1718
Image-memory power-up fault
Alert
Offset adjustment not possible
E1719
Gain adjustment not possible
Error
E1720
Image-memory fault
Error
Hardware Version, Release
E1721
Image-memory fault
Error
IRQ3 Error
E1722
VSync corrupt 30/25 Hz !
Error
E1723
Video standard unknown !
Error
E1724
Image-memory fault
Error
E1725
M-Data unknown !
Alert
19-10
Bootprogram unknown
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
Remark
E1726
Collimator does not support DAP values !
Alert
E1727
Flat-panel detector not supported by this version !
Alert
E1728
Internal fatal communication error!
Alert
Communication failure between PPC and flat-panel detector!
E1729
Internal communication error!
Error
Flat-panel reports black image
E1732
Image-memory power-up fault
Error
Reference voltage defective
E1733
Image-memory power-up fault
Error
AD14 Offset adjustment defective
E1734
Image-memory power-up fault
Error
AD14 Gain adjustment defective
E1735
Image-memory power-up fault
Error
AD14 Gain*4 adjustment defective
E1736
Image-memory power-up fault
Error
AD8 Offset adjustment defective
E1737
Image-memory power-up fault
Error
AD8 Gain adjustment defective
E1738
No external video signal !
Alert
E1740
Hardware doesn't support grid regulation !
Alert
E1741
Hardware doesn't support motion detection !
Alert
E1742
Hardware doesn't support DAP calculation !
Alert
E1743
Hardware doesn't support automatic dose reduction !
Alert
E1747
Black level >= White level! Check connectors on command processor.
Error
E1756
FFC board not available.
Error
E1757
FFC not working properly.
Error
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Shows if collimator missing
19-11
19 Error Messages & Fault Finding
Code
Description
Type
E1759
Generator version and PPC version not compatible
Error
E1760
High resolution with pulse length 0 not allowed
Error
E1789
PPC unkown error: %0
Error
E1790
PPC CAN Exception error: %0
Alert
Remark
U578 - ELWMS interface E1800
Radiation indication lamp defective during power-up
Alert
E1801
Wrong EEPROM checksum during power-up
Alert
E1802
Image-memory power-up fault
Alert
E1803
Image-memory power-up fault
Alert
E1804
No communication with left flatscreen!
Alert
E1805
No communication with right flatscreen!
Alert
E1806
Image-memory power-up fault
Alert
E1807
Image-memory power-up fault
Alert
E1808
Switch on printer
Alert
E1850
Radiation indication lamp defective during operation
Alert
E1865
U578 execution failed!
Alert
E1898
U578 Startup Error %d
Alert
E1899
U578 Error %d
Alert
a. %d is a placeholder for an internal diagnostic error/alert number b. %s is a placeholder for a filename
19-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
19.2
Kinematic Errors
Code
Description
Type
Remark
U6865 Kinematic Module 2900
Kinematic Emergency Stop
Alert
2901
A Axis Fault
Alert
2902
C Axis Fault
Alert
2903
Y Axis Fault
Alert
2904
Z Axis Fault
Alert
2905
X-ray Fault
Alert
2906
CAN Fault line active
Alert
2907
Distance Control Fault
Alert
2914
Internal Fault
Alert
Safety µC fault
2915
Internal Fault
Alert
No / wrong machine data in EEPROM
2916
Internal CAN Fault
Alert
Z-CAN Fault
2917
Internal CAN Fault
Alert
CAN-D Fault
2918
Internal Fault
Alert
2929
Internal Fault
Alert
2920
Internal Fault
Alert
2921
Internal Fault
Alert
2922
Y Axis ISO speed Fault
Alert
2923
Z Axis ISO speed Fault
Alert
2924
ISO Fault
Alert
2925
Internal Distance Control Fault
Alert
Fogale low supply voltage
2926
Internal Fault
Alert
U685 low supply voltage
2927
Internal Distance Control Fault
Alert
2928
Internal Distance Control Fault
Alert
2929
Internal Distance Control Fault
Alert
2930
Internal Distance Control Fault
Alert
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Serial communication fault
19-13
19 Error Messages & Fault Finding
Code
Description
Type
Remark
2931
Internal Fault
Alert
2932
Emergency Stop Fault
Alert
Button pressed
2933
Internal Distance Control Fault
Alert
Fogale not present
2934
Internal Distance Control Fault
Alert
2935
Interanal fault
Alert
2936
Navigation Fault
Alert
2937
Parking brake engaged
Alert
2938
Swivel brake engaged
Alert
Wig-wag
2939
Internal Fault
Alert
External debugging mode
2940
Internal Fault
Alert
Autarkic mode
2941
Internal Fault
Alert
DIP switch ACS not present
2955
Internal Fault Distance Control
Alert
2956
Speed Fault
Alert
2957
Collision Internal Fault
Alert
Grid present
2958
Internal Fault
Alert
No contactless object detection available, Reduced speed
2959
Internal Fault
Alert
Generator position above the flat-panel detector
2960
A Axis Fault
Alert
2961
Y Axis Fault
Alert
2962
C Axis Fault
Alert
2963
Z Axis Fault
Alert
2964
Kinematic module error: %0 a
Alert
No contactless object detection available, reduced speed
Axis Controllers 3000
Axis %d not clutched b
Alert
3001
Axis %d break closed
Alert
19-14
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Code
Description
Type
Remark
3002
Axis %d on limit A
Alert
3003
Axis %d on limit B
Alert
3004
Axis %d hardware over current
Alert
3005
Axis %d software over current
Alert
3006
Axis %d contouring error
Alert
3007
Axis %d extended error
Alert
3008
Axis %d not enabled
Alert
3010
Axis %d solenoid current error
Alert
3011
Axis %d engine temperature error
Alert
3012
Axis %d hw voltage too low
Alert
3013
Axis %d sw voltage too low
Alert
3014
Axis %d watchdog error
Alert
3015
Axis %d tacho error
Alert
3016
Axis %d encoder error
Alert
3017
Axis %d encoder error
Alert
3018
Axis %d encoder range error
Alert
3019
Axis %d gear error
Alert
3020
Axis %d port externder error
Alert
3021
Axis %d emergency stop
Alert
3022
Axis %d wigwag error
Alert
3023
Axis %d motor error
Alert
3024
Axis %d motor error
Alert
Safety processor in reset
3025
Axis %d motor error
Alert
Lift key active
3026
Axis %d in autarkic mode
Alert
Switch on Axis Board
3027
Axis %d unknown error
Alert
a. %0 is a placeholder for an internal diagnostic error/alert number b. %d is a placeholder for one of the letters A, Y, C or Z for axis designation
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-15
19 Error Messages & Fault Finding
19.3
Fuse List
19.3.1
Module 10
U539 Fuses Main Input fuses F1A F1B
210-220-230-240 V System
15 A slow
210-220-230-240 V System
15 A slow
105-110-115-120 V System
20 A slow
Standby transformer primary fuses (Not equipped if switching regulator is installed) F3
240 V System
F4
210-220-230 V System
F5
105-110-115-120 V System
100 mA slow Only one fuse must be installed!
Standby transformer secondary fuse F5
350 mA slow Whole unit will not power up if one of those fuses is broken.
19.3.2
Module 2
U648 Fuses F2
1.6 A slow
TFT and emergency chain supply
Vision Center FST dark, emergency chain active, can NOT be reset NOTE Please refer to the Technical Manual, Chapter "Replacing Components" for further information on fuse replacement.
19-16
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
19.4
Fault Finding
19.4.1
Power Faults
System does not power up Circuit breaker tripped U539: F1A and F1B main input fuse broken 2 / F3 / F4 fuse for stand-by transformer broken F5 fuse stand-by transformer secondary broken F1 fuse of universal power supply OFM-0105/M broken Thermo switch (X5) interrupted, not connected Key switch turned off, not connected or X4 not bridged. Monitor cart powers up, C-arm does not power up F1a / F1b main input fuses of mobile stand broken P0 cable defective / P0 inserts defective (off line) U579: F1 fuse of universal power supply OFM-0105/M broken Thermo switch (X22) interrupted, not connected Key / emergency switch turned off, not connected or X4 / X31 not bridged. System turns power off by itself Safety circuit protecting the inrush current limiting resistors on U539 gets active. Change U539 board.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-17
19 Error Messages & Fault Finding
19.4.2
Generator Faults
E1082 kV actual value after X-ray command too low, radiation not allowed (this error will only appear in the zivi.log file and is not shown on the Vision Center) Supply voltage for generator is missing. Pre-power supply defective, Check cable terminals on FG 2025 Generator defective E1002 No V-Sync Cabling problems Check P0 cable Check cable between image memory U570 to P0 connector Check cable between P0 connector and U588 Check cable from U588 to generator via swivel cable. E1068 V-Sync faults Camera is set to wrong timing Check jumper JP1 in camera. (Set for 60 Hz, removed for 50Hz) Has to correspond with generator timing. Generator is set to wrong timing Check generator timing in Vision Studio. Has to correspond with camera timing. E1099 Generator fault 26 After generator replacement: Software mismatch. Update system to the latest Global Software Version. E1076: Serial numbers of generator and mobile stand do not match! SW update from 5.28 and below to higher versions or replacement of generator Press "Apply" button in the service settings in order to copy the serial number from the main interface into the generator.
19-18
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
19.4.3
CAN Bus Faults
E12003 CAN modules missing: CAN Module No. CAN module(s) cannot be found during startup Check supply power of the corresponding CAN module(s). Check CAN bus cabling of the corresponding CAN module(s). Check if CAN module Software is missing (both startup LEDs are flashing, one quickly one slowly) CAN module is faulty E12060 CAN Manager transport error E12080 CAN module Kinematics failed E12003 CAN modules missing: 0x30 Kinematics Module cannot be found during startup U685 has an index below dcb Check supply power of the Kinematics Module. Check CAN bus cabling of the Kinematics Module. Check if Kinematics Module Software is missing NOTE To identify module names refer to CAN module number list (→ Ch. 2.3.1, p. 2-5).
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-19
19 Error Messages & Fault Finding
19.4.4
Measurements on the CAN Bus
19.4.4.1
With Oscilloscope
By using the U587service adapter and a storage oscilloscope, the CAN bus telegrams can be made visible.
CAN L CAN H CANGND
Fig. 19-1
U587 CAN bus service adapter
• Connect the two channels of the oscilloscope to CAN H and CAN L. Use CANGND as ground. • Set to 1 V and 20 µs.
19-20
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
Fig. 19-2
CAN bus telegram
You will get the result above. This is one CAN telegram. H and L is 2.5 V in idle. During the telegram, they are inversely phased. The length is approx 140µs. • Set to 1 V and 200 µs
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-21
19 Error Messages & Fault Finding
Fig. 19-3
CAN Bus Telegrams "command" and "acknowledge"
You will get the result above. These are two CAN telegrams: command and acknowledge with a time lag of approx. 150µs. In idle state of the system (without radiation), such telegrams keep appearing approx. every 0.3s. If you get those results, the hardware of the can bus works properly.
19-22
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19 Error Messages & Fault Finding
19.4.4.2
With Multimeter
CAN L CAN H CANGND
Fig. 19-4
U587 CAN bus service adapter
19.4.4.3
Termination Resistors (Vision Based Systems)
− System turned off − Monitor cart connected to C-stand, Solo generally Using the test adapter U 587, between CAN H (MP9) and CAN L (MP5) 30 Ohm are measured ( ± 5 Ohm).
19.4.4.4
Signal Levels
For the following measurements the system has to be switched on and completely booted up. Following signal levels are measured using the test adapter U 587 between CANGND (MP1) and the following Test Points: Signal
Min (V)
MAX(V)
CAN+5V (MP3)
4
6
CAN L (MP5)
2,2
2,8
FAULT (MP7)
3,8
6
CAN H (MP9)
2,2
2,8
RADIATION (MP11)
0 (Radiation off)
0,5 (Radiation off)
The difference between CAN H and CAN L must not be more than 0,3V
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
19-23
19 Error Messages & Fault Finding
19.4.5
CAN Bus Startup
System power-up: Every node must wait for the master (host) controller.
19.4.6
Image System Errors
E12050 Option stick defective & Vision Center does not work properly & No radiation possible USB Dongle not found Check cabling from image memory to Dongle Check Dongle, you should see at least the options.dat and dis8000.ini files. You can read the Dongle using your notebook. DVD recorder is defective Replace DVD recorder E1722 V-Sync corrupt At least one V-sync pulse was missing at the input of the image memory. Slack joint in the video signal wiring between CCD camera and image memory E1738 No external video signal No video signal at the input of the image memory. Wiring problems in the video signal wiring between CCD camera and image memory
19-24
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20 Work Instructions
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20 Work Instructions 20.1
Active Cooling System
Vision RFD Systems are shipped with a ready-to-use mixture in the cooling system acting as a coolant during operation. The coolant enables the equipment to withstand temperatures down to -13°C during storage and transport. No particular hazards are known. Admissible anti-freeze agent:
Solarliquid L (blue colored)
NOTE The ready to use compound can be ordered with P/N 267751 (10 liters).
CAUTION Top up only the ready to use compound in such units, which are already filled with the specific cooling liquid.
WARNING When working with any of the anti-freeze agents you must wear protective gloves and safety goggles.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20-1
20 Work Instructions
20.2
Filling / Draining of the Cooling System of 20/25 kW Systems
20.2.1
General NOTE This description is only valid for 20/25 kW systems.
20.2.1.1
Requirements
The filling has to be done very carefully, otherwise an immaculate function is not ensured. If it is not done correctly, the pump might be damaged and the desired radiation time is not achieved. Required tool:
Additionally required:
• Ventilation hose (for draining the cooling circuit)
• Bucket • Funnel • Cooling liquid, ready to use compound
Funnel
Bucket
Ventilation hose (example)
Fig. 20-1
20-2
Additionally required parts
Required parts for maintaining the cooling system general
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20 Work Instructions
20.2.1.2
Flow Scheme 20/25 kW with Flow Sensor
Flow Sensor
Pressure control valve Maximum level indicator (cooling circuit drained)
max
Heat exchanger (Fan not shown)
Expansion tank
Minimum level indicator (cooling circuit filled)
min
Drain valve Flow Return
Drain hose
Coolant pump
Swivel harnes
Filter
Generator
Cooling of final stage
Cooling of generator oil
Fig. 20-2
Liquid cooling flow scheme
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20-3
20 Work Instructions
20.2.1.3
Starting the Pump Manually
In 20/25 kW systems, the pump is always running as soon as the system has started up. To stop the pump, disconnect the pump or turn off the system.
Pump connector
Fig. 20-3
Disconnecting liquid pump
20.2.2
Filling the Cooling Circuit with Cooling Liquid NOTE Be sure the cooling circuit is completely drained before performing this step (→ Ch. 20.2.4, p. 20-5).
In order to fill the cooling circuit, remove the pressure control valve and fill cooling liquid into the expansion tank to the maximum level indicator by using a funnel. Start the pump. The cooling liquid will be pumped into the cooling circuit now. Air bubbles will appear from the return and the liquid level inside the expansion vessel will decrease. When no more air bubbles return and the level has settled, the cooling circuit is completely filled. The liquid level now has to be about in the middle between the max and min indicator. Do not top up cooling liquid to the max indicator when the cooling circuit is filled. Install the pressure control valve again.
20-4
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20 Work Instructions
20.2.3
Checking the Circulation
Cooling liquid circulation can be monitored by the liquid stream from the return inside the expansion tank.
20.2.4
Draining the Cooling Circuit
The cooling liquid can be pumped down to the expansion tank by using the ventilation hose. Remove the pressure control valve, start the pump and insert the ventilation hose to the flow like shown below. Air will be pumped into the cooling circuit and the cooling liquid will be pumped down to the expansion tank. The liquid level in the expansion tank will increase. as soon as air bubbles appear from the return, the cooling circuit is completely drained. Turn off the coolant pump. All the cooling liquid is inside the expansion tank now. Now, for example, the generator or the swivel harness may be changed without risk of spilling cooling liquid. Also the liquid level can be checked or topped up to the maximum respectively. This procedure may also be used if you are not sure if the cooling circuit is completely drained.
Fig. 20-4
Usage of the ventilation hose
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
20-5
20 Work Instructions
If the ventilation hose is removed while the pump is running, the cooling circuit will be filled again like described above (→ Ch. 20.2.2, p. 20-4).
20.2.5
Draining the Cooling System
• Drain the cooling circuit like described above. • Put a bucket underneath the drain hose and open the drain valve. • The cooling liquid now is drained to the bucket. • The cooling system is completely drained now. • Close the drain valve. • Install the pressure control valve. • The system is not to be used now. Label the unit visibly: Cooling System drained – Unit not ready for operation. Do not switch on!
20.3
Checking the Liquid Level
The liquid level must not be below the min indicator of the expansion tank. If the level is below min or if you want to top up cooling liquid, drain the cooling circuit as described above, 20/25 kW systems (→ Ch. 20.2.4, p. 20-5). When the cooling liquid has been pumped down completely to the expansion tank, you may top up cooling liquid to the max indicator of the expansion tank. Fill the cooling circuit again by running the coolant pump without using the ventilation hose. Install the pressure control valve when finished.
20.4
Replacing the Cooling Liquid
If cooling liquid needs to be topped up and the system is not filled with the specified ready to use compound yet (→ Ch. 20, p. 20-1), the cooling liquid needs to be replaced completely. Drain the cooling system like described above. Fill the cooling system with the specific ready to use compound like described above.
20-6
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-1
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
Clutch
BrakeSwitch
Encoder
Motor
1
Z-CAN
Option
EN-A
Z-CAN
EmStop
PrePower Master
+U
CAN-D
CAN-D
GigaLink
2
Option
Joysticks
JoystickModule
Clutch
BrakeSwitch
Encoder
Motor
Buttons
Z-CAN GigaLink [U621]
U687
Z-CAN
U695
Z-CAN
Image-Data
ImageSystem
MC6
Reconstruction Only
3DWorkstation
MONITOR CART
Power Supply Generator Electronics
Generator
Sensors @ Generator
PrePower Slave 1
TCP/IP
U693 Z-Axis
LimitSwitches
PrePower Slave 2
CAPs
EN-Z
+U
Clutch
BrakeSwitch
Encoder
Motor
Buttons
Z-CAN
Disable X-ray
EmStop
EN-C +U CAN-D
U686 as C-Axis
C-Arm
4
Z-CAN
3
CAN-D
Z-CAN
Disable Power
EmergencyStop Circuit
Kinematics Module
U686 as Y-Axis
WigWagSwitch
U685
+U
EN-Y
µP Z-CAN
Transformer U701 PFC-Supply
RS232
Collision RS232 Switches
Stop/Enable
U686 as A-Axis
Mains Input directly! via MC6
RemoteCenter
P0-Connector
Image-Data
U648 MainInterface
Z-CAN
Z-CAN
Kinematics Computer MC565
CAN-D
Z-CAN
BrakeLeverSwitch
VisionCenter
Emergency Stop
21-2
Power for all axes and kinematics
Collision Controller
Released
Drawn
to P0
Date
Name
14.08.2013 R. Frank 15.08.2013 J. Matschnigg
Signature
New Frame, all Axes are U686 Joystick Module new NOTAUS corrected and Header Z-Axis new PCB & environment
V1.04 V1.05 V1.06 V1.07
Video-Output Analog
24Vdc
Fiber
Data-Output Fiber
N/A
Ziehm Module Size
A2
Part No/Drawing No
System Overview R/RFD Scale
BLK_Motorized_System_Overview_V1.09
Filename
1 of 1
000
N/A
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
R. Frank
Drawn by
Page
Block Diagram Motorizied System Overview
Description
via U588 to P0
CCD Camera
I.I. Controller
Distribution
U698
Grid-PresentSwitch
Flat-Detector
alternative Z-CAN
14.08.2013
07.11.2012
15.08.2012
16.04.2012
24.02.2012
28.12.2011
21.11.2011
04.07.2011
27.06.2011
14.06.2011
Date
Navi-PresentSwitch
NOTAUS & U648 corrected
Z-Axis separated
V1.03
V1.09
U686 for C-Axis, Z-Axis in U685
V1.02
NOTAUS, Power mod., Pg 2 rem.
One PCB for C- & Z-Axis
V1.01
V1.08
Initial Version
V1.00
6 Description
Revision
Power Supply I.I. / CCD
Sensors @ ImageDetector
MOBILE STAND
Collimator
Z-CAN
C-Arm
RS232
+U
Option
Brake 2
Brake 1
Encoder
Motor
5
21.1
to all stages
Fig. 21-1 EmStop
Mobile Stand
21 Kinematics
System overview
System overview motorized
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
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All rights reserved. Subject to change without prior notice.
Mobile Cart
Mobile Stand
Progr. only!
X20 X21
X17
Info - Notaus
A-HW+Env=OK
High-Speed
NOTAUS / EMERGENCY
High-Speed
X11..14
Info - Notaus
Y-HW+Env=OK
CAN-Ziehm Bus
MPC565
_________ Signals XRAY-Fault & XRAY-Enable
Source
=1
Info - Notaus
Power PC Module
CAN-Drive Bus
33Vdc ____ Stop / GlobalEnable
X5
Watchdog
4
A/ C/ Y /Z
Move -
Move +
Axis Select
Watchdog
Collision-Alarm
&
Opto-Coupler
Autark Mode (Emergency): * with MC = connect P0 cable * no MC = P0 connector with mains supply and bridge for Emergency in housing * for Collision = no Rs232 telegram cause no Error!
Mode Autark
SPI Move + Move Axis Select A/C/Y/Z Mode Autark
Collision-Alarm Navigation Present
____ Move / Stop Coll-Trigger (Life-Signal)
KPC-Z-Enable
KPC-C-Enable
KPC-Y-Enable
KPC-A-Enable
Trigger
Serial-Bus plus Hardware-Reset
Grid Present ________ Reset Coll
Brake-Lever Switch
Info - Notaus
CAN-D-Bus
&
X3 Info - Notaus
Progr. only!
X15
C-HW+Env=OK High-Speed
&
&
____ Stop
X6
Z-Axis Module
Info - Notaus
X1
Power Supply
&
29Vdc
U_Logik (+5V)
U_Leistung (+29V)
Alive (Coll.WD)
____ Slow / Fast
Details of the Power Supply are documented in BLK_MS_Power_Overview_Motorized
33Vdc
Move Fast / Slow
Move (Guardien uC) ____
____ AllAxesEnable / Stop
&
U_Leistung (+29V) ____ Stop / GlobalEnable
X4 Info - Notaus 33Vdc
C-Axis Module
High-Speed
Y-Axis Module
Z-HW+Env=OK
A-Axis Module
33Vdc ____ Stop / GlobalEnable
Release
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
____ Stop / GlobalEnable
Fig. 21-2 LimitSwitches
________ Reset Coll
Encoder
Coll-Trigger (Life-Signal) Collision-Alarm
Motor
X19 X16 CollisionDetection Present
Correction of Signal-Gating New Frame, correction of Gating NOTAUS & Z-Axis correction
V1.01 V1.02 V1.03
from U701 12Vdc via U698
Collision Controller
Watchdog
Collision Controller
via U698
via U698
22.11.2012
16.08.2012
29.12.2011
21.11.2011
19.09.2011
Date
1
A. Huck
R. Frank
R. Frank
A. Huck
A. Huck
Drawn by
1
Sensors @ Generator
Sensors @ ImageDetector
Navigation Present
Grid Present
BrakeLeverSwitch
Add new uC, new order signals
Initial Version
V1.00
V1.04
Description
Revision
21.2
X18
buttons for lift-motor
21 Kinematics
Block Diagram Kinematics Module
Block diagram kinematics module
21-3
IBN
Reserve In II
U_Logic
Reserve In I
U_Logic
CAN-Axis
30Vdc
X200 X?
X4 X9
Move- 1&2
Watchdog
WD-Trigger
HW-ID
Opt.-ID
CAN-ID
Select
U_Logic
PWM Limiting from KM _______ KM-Stop / Global Enable
+30V
X7
X1
IRQ
__________________ PWM Limiting from KM Limit Switch B
Limit Switch A
Nubbel Switch Brake Switch Motor Position Actual Solenoid I Current Actual Solenoid II Current
Motor Rotation RPM Error RPM
U_Logic
Reset Limit Switch
IRQ / Trigger #1 SPI (PWM) HW-Reset 1 Motor ON _______ KM-Stop / Global Enable PWM_Solenoid_enable
Mode „Autark“ Move local or Host Reset Overcurrent Motor
_______________ Overcurrent Motor
Move1&2 (manuel) _______ NOTAUS __________________ PWM Limiting from KM PWM limit check
Filter Temperature
Debug only! Progr. only!
HW-Reset
Axis Controller
U_Power
U_Relay
U_Logic
Move+ (manuel) Actual Motor Current
Power Good
Power Supply
µC #1 (Work-µC)
+12V
+5V +3V3 +1V8
Move+
Axis Hardware = OK _______ NOTAUS __________________
Button Normaly open contact
X9
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
PWM limiting
X8
Motor RPM
X14
Progr. only!
X3
PWM_Solenoid_enable IRQ / Trigger #2 Response / uC working
IRQ / Trigger #1 1 Motor ON
U_Power
Move control & Stop
Clutch Control (1x)
Brake Release
+5V local
Watchdog & Safety
Brake Release
Sum Signal
Switch „Autark“ Mode
>=1 (OR)
>=1 (OR)
Mode „Autark“
PWM Limiting from KM Axis Hardware = OK
_______ NOTAUS __________________
flim 10KHz
Default = Brake resistor activated Default = Open (disengaged)
Relay Brake: Solenoid:
KM...Kinematic Module
& (AND)
FF
Timing
HW Environment Enable
I_act
U_Relay
2
RPM control
Oscilator
Diagnose
U_Logic
Power Stage (FET) + Control Logic
& (AND)
SwitchingFrequency Filter (passiv)
Rbrake
Brake Switch: If Brake not active -> Switch closed!
I_act
PowerStage H-Bridge U_Relay
HW Test Signals
IRQ
PWM from uC
Progr. only! Debug only! Test only!
X2
µC #2 (Safety-µC)
PWM from uC
=1 (XOR)
PWM limit check
U_Logic
Actual Motor Current
21-4 Temperature
Fig. 21-3 X201 X202 X10
X12
X11 X13
Transmission
BrakeSwitch
Transmission
08.01.2013
13.11.2012
05.11.2012
PositionEncoder
RPM extern
Change RPM, Connectors, Signals
V1.04
NubbelSwitch
Change to 2nd uC + var. signals
Add+Change various signals
V1.03
V1.02
07.12.2011
19.09.2011
Date
A.Huck
A.Huck
A.Huck
A.Huck
A.Huck
Drawn by
Default ON => PWM Position control!
1 Rbrems
Clutch control Enabling = Rising edge -> ~1sec full torque, thereafter PWM control by HW Disabling = Falling edge -> ~1.5sec PWM continuing
2
RPM Tacho
Motor
Initial Version Add+Change various signals
Description
V1.00 V1.01
Revision
21.3
Solenoid Clutch
U_Power
21 Kinematics
Block Diagram C/Y/A Axis Controller
Block diagram C/Y/A axis controller
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
LimitSwitch B
U_Logic
LimitSwitch A
U_Logic
Reserve In II
U_Logic
Reserve In I
U_Logic
CAN-Axis
30Vdc
Lift DOWN1&2
U_Logic
Lift UP+
U_Logic
POWER
CAN-D
X100 X?
X101
X4 X9
X106 X?
X9
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
DOWN- 1&2 UP+
Watchdog
WD-Trigger
HW-ID
Opt.-ID
CAN-ID
Select
U_Logic
+30V
X7
X1
IRQ
__________________ PWM Limiting from KM Limit Switch B
Limit Switch A
Nubbel Switch Brake Switch Motor Position Actual Solenoid I Current Actual Solenoid II Current
Motor Rotation RPM Error RPM
U_Logic
Reset Limit Switch
IRQ / Trigger #1 SPI (PWM) HW-Reset 1 Motor ON _______ KM-Stop / Global Enable PWM_Solenoid_enable
Mode „Autark“ Move local or Host Reset Overcurrent Motor
_______________ Overcurrent Motor
Move1&2 (manuel) _______ NOTAUS __________________ PWM Limiting from KM PWM limit check
Filter Temperature
Debug only! Progr. only!
HW-Reset
Axis Controller
U_Power
Move+ (manuel) Actual Motor Current
Power Good
µC #1 (Work-µC)
+12V
U_Relay PWM limiting
X8
Motor RPM
X14
Progr. only!
X3
PWM_Solenoid_enable IRQ / Trigger #2 Response / uC working
IRQ / Trigger #1 1 Motor ON
U_Power
Move control & Stop
Brake Control (2x)
Brake Release
+5V local
Watchdog & Safety
Brake Release
Sum Signal
Switch „Autark“ Mode
>=1 (OR)
>=1 (OR)
Mode „Autark“
PWM Limiting from KM Axis Hardware = OK
_______ NOTAUS __________________
flim 10KHz
Default = Brake resistor activated Default = Open (disengaged)
Relay Brake: Solenoid:
KM...Kinematic Module
& (AND)
U_Logic
U_Logic
FF
Timing
HW Environment Enable
I_act
U_Relay
2
RPM control
Oscilator
Diagnose
U_Logic
Power Stage (FET) + Control Logic
& (AND)
SwitchingFrequency Filter (passiv)
Rbrake
Brake Switch: If Brake not active -> Switch closed!
I_act
PowerStage H-Bridge U_Relay
HW Test Signals
IRQ
PWM from uC
Progr. only! Debug only! Test only!
X2
µC #2 (Safety-µC)
PWM from uC
=1 (XOR)
PWM limit check
U_Logic
Actual Motor Current
U_Logic
Temperature
+5V +3V3 +1V8
PWM Limiting from KM _______ KM-Stop / Global Enable
Axis Hardware = OK _______ NOTAUS __________________
Button Normaly open contact
X101
X104 X10
X102
X105
U_Power
Transmission
08.01.2013
13.11.2012
05.11.2012
07.12.2011
19.09.2011
Date
PositionEncoder
RPM extern
Change RPM, Connectors, Signals
V1.04
Transmission
Change to 2nd uC + var. signals
V1.03
Add+Change various signals
A.Huck
A.Huck
A.Huck
A.Huck
A.Huck
Drawn by
Default ON => PWM Position control!
1 Rbrems
Clutch control Enabling = Rising edge -> ~1sec full torque, thereafter PWM control by HW Disabling = Falling edge -> ~1.5sec PWM continuing
2
RPM Tacho
Motor
Initial Version
V1.02
Add+Change various signals
Description
V1.00 V1.01
Revision
Brake I Brake II
Fig. 21-4 X13
21.4
X103
Power Supply
21 Kinematics
Block Diagram Z-Axis Controller
Block diagram Z axis controller
21-5
21-6
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 21-5
All rights reserved. Subject to change without prior notice.
__________________ PWM Limiting from KM
uC #1 & #2
Response / uC working Move local or Host 1 Motor ON PWM_Solenoid_enable Reset Overcurrent Motor
U_Logic
Progr. only!
Motor RPM Channel A Motor RPM Channel B
_______________________ Overcurrent Motor temporary
_______ NOTAUS
Mode „Autark“ _______ KM-Stop / Global Enable
& (AND)
Switch „Autark“ Mode
Q
Q
Q
Q
Q
Reset Overcurrent Motor
PWM_Solenoid_enable
1
Move local or Host
>=1 (OR)
Motor ON
Move control & Stop
S
R
D
T
D
T
D
T
D
T
Übernahmetakt
>=1 (OR)
>=1 (OR)
Diagnose
& (AND)
20ms
& (AND)
D
T Q
=1
& (AND)
HW Environment Enable
_______ NOTAUS
2ms
100us 20ms
1/n
Synch. 1/n
Oscillator Timing
Watchdog & Safety
100us
1/n
_______ NOTAUS
Initial Version Add+Change various signals Add+Change various signals Change to 2nd uC + var. signals Change RPM, Connectors, Signals
V1.01 V1.02 V1.03 V1.04
08.01.2013
13.11.2012
05.11.2012
07.12.2011
19.09.2011
Date
Motor Rotation Direction
Overcurrent Motor store to uC
Solenoid / Brake Enable
Axis Hardware = OK
Motor Release from Brake-Resistor
IRQ / Trigger (Work-uC #1)
IRQ / Trigger (Safety-uC #2)
Oscilator
_______ KM-Stop / Global Enable
__________________ PWM Limiting from KM
Mode „Autark“
Description
V1.00
A.Huck
A.Huck
A.Huck
A.Huck
A.Huck
Drawn by
21.5
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Revision
21 Kinematics
Block Diagram Axis Controller Watchdog
Block diagram axis controller watchdog
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
Fig. 21-6
All rights reserved. Subject to change without prior notice.
Emergency Stop to all Axes (A, C, Y, Z)
SafetyLogic
Vision Center
U685
CAN-GND
from µP to set the Loop
to µP monitoring if all switches are closed
X31
CAN X-Ray Enable Wire
CAN Fault Wire
X26
X29
X30
U648
Relay activeted
Relay
CurrentSource 30mA
SafetyLogic
to µP monitoring the current of the Loop
X24
X4
V1.01
X2
X1
X19
Joystick Center detected
Joystick Center not present
Initial Version Many new devices can have Emergency Stop buttons
V1.00
Remote Center detected
Remote Center not present
Joystick Center
U695
Remote Center
U694
to µP monitoring the current of the Loop
X3
U687
Monitor Cart
Description
Revision
Drawn by
1
A. Huck R. Frank
Date 17.04.2012 21.05.2013
21.6
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
Mobile Stand +Ub
21 Kinematics
Block Diagram Emergency Stop Chain
Block diagram emergency stop chain
21-7
21 Kinematics
21.7
Pulse Width Modulation
A PWM (Pulse Width Modulation) signal in common is a square voltage which is varied in the duty cycle of the pulses.
Example A: Duty Cycle 10%
Example B: Duty Cycle 50%
Example C: Duty Cycle 90%
Fig. 21-7
Example of different PWM signals
PWM is an efficient way to control the speed of a DC motor depending on the magnitude of the time averaged DC voltage which is caused by modulation of the pulse width.
Fig. 21-8
Example of average voltages from different PWM signals
To enable the motor to turn in both directions, a square wave signal with a fixed frequency is used as PWM-signal.The motor itself will see a Voltage symmetric to the zero line. Although the supply voltage of the motor driver is only Plus and Zero, the Plus and Minus for the motor are created by the H bridge circuit of the Power Stage.
21-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
This means, the rms voltage and thereby the magnitude of the motor speed equals zero if the pulse duty cycle of the square voltage equals 50% (→ Fig. 21-8, example B). By increasing the pulse width, the RMS voltage becomes more positive, and the motor turns forward. By decreasing the pulse width, the RMS voltage becomes more negative, and the motor turns reverse. This allows continuos control of a DC motor from zero to full speed in both directions.
Example A: Motor runs counterclockwise in full speed
Example B: Motor does not move and holds the position
Example C: Motor runs clockwise in full speed
Fig. 21-9
Example of PWM signal usage in RFD
The filtering of the switching frequency by the "Switching Frequency Filter" is done in order to prevent the motors from overheating. The filter is monitored for temperature. The PWM signals are generated and amplified on PCBs U686 (A,Y,C) and U693 (Z). Position and movement of the motor are recognized by position encoder and tacho sensor, and the actual state of the axis as well as drive errors are reported back to the kinematics module.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-9
21 Kinematics
21.8
Views Of Motorization
21.8.1
View of A and Y Drives
Fig. 21-10
A and Y drives
21.8.2
View of A and Y Drive Controllers
Fig. 21-11
A and Y drive controllers
21-10
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21 Kinematics
21.8.3
Detailed view of Y Drive
Fig. 21-12
Y drive upper part
Fig. 21-13
Y drive lower part
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-11
21 Kinematics
21.8.4
View of C Drive
Fig. 21-14
C drive
21-12
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21 Kinematics
21.8.5
Detailed view of A Drive
Fig. 21-15
A drive
21.8.6
View of Z Drive controller and Kinematic module
Fig. 21-16
Z drive controller (left) and Kinematic module
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-13
21 Kinematics
21.9
Kinematics Module U685
The kinematics module is a Next Generation Platform (NGP) CAN module. It implements all kinematic calculations. The kinematics module controls the drives over a separate CAN-D bus. It receives user interaction (button presses, joystick usage) as well as other relevant information over Z-CAN. Additionally, a collision prevention system can be connected to the kinematics module. It provides the distance to a potentially colliding object. The kinematics module evaluates this information and responds – depending on the distance remaining to collision – with motor speed reduction or motor stop.
21-14
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21 Kinematics
21.9.1
Connectors
21.9.1.1
Location of Connectors
Fig. 21-17
U685 connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-15
21 Kinematics
21.9.1.2
Description of connectors
X1: Power Input (from U701) Type: 4 pin connector, male, 3.96mm, Panduit Pin
Function
Pin 1
+36V to A/Y axes
Pin 2
GND to A/Y axes
Pin 3
+29V to kinematics and C axis
Pin 4
GND to kinematics
X3: Interface to A-Axis Type: 14 pin connector, female, 3mm, MOLEX Pin
Function
Pin 1
+36V
Pin 2
+36V
Pin 3
+36V
Pin 4
free
Pin 5
/Stop = enable to axis
Pin 6
HW-OK signal from axis
Pin 7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
X4: Interface to C-Axis Type: 14 pin connector, female, 3mm, MOLEX Pin
Function
Pin 1
+29V
Pin 2
+29V
Pin 3
+29V
21-16
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21 Kinematics
X4: Interface to C-Axis Type: 14 pin connector, female, 3mm, MOLEX Pin 4
free
Pin 5
/Stop = enable to axis
Pin 6
HW-OK signal from axis
Pin 7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
X6: Interface to Z-Axis Type: 14 pin connector, female, 3mm, MOLEX Pin
Function
Pin 1
+36V
Pin 2
+36V
Pin 3
+36V
Pin 4
free
Pin 5
/Stop = enable to axis
Pin 6
HW-OK signal from axis
Pin 7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Z axis is NOT powered by this connector
21-17
21 Kinematics
X5: Interface to Y-Axis Type: 14 pin connector, female, 3mm, MOLEX Pin
Function
Pin 1
+36V
Pin 2
+36V
Pin 3
+36V
Pin 4
free
Pin 5
/Stop = enable to axis
Pin 6
HW-OK signal from axis
Pin 7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
X11/X12/X13/X14: Ziehm-CAN-Bus: Type: RJ45 connector Pin
Function
Pin 1
CANGND
Pin 2
CAN+5V
Pin 3
CANL
Pin 4
CANSTÖR
Pin 5
CANSTR
Pin 6
CANH
Pin 7
C_GND
Pin 8
C+5V
Pin 9
GND
Pin 10
GND
21-18
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21 Kinematics
X16: Interface to Collision Electronics: Type: 12 pin connector, male, 3mm, Molex MF Series Pin
Function
Pin 1
GND
Pin 2
RS232_2_TxD
Pin 3
Grid present switch
Pin 4
RS232_2_RxD
Pin 5
Navi present switch
Pin 6
/Collision reset
Pin 7
/Obstacle detected
Pin 8
Watchdog trigger signal
Pin 9
/Collision electronics built-in
Pin 10
GND
Pin 11
+5V
Pin 12
GND
X26: Emergency Loop Type: 2 pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin 1
Emergency a
Pin 2
Emergency b
X19: Steering-Brake-Lever Switch (rear wheels): Type: 3 pin connector male, 2.54mm, Molex SL-Series Pin
Function
Pin 1
Brake a
Pin 2
Brake b
Pin 3
free
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-19
21 Kinematics
21.9.2
LED Indicators
21.9.2.1
Location Of LED Indicators
Fig. 21-18
U685 LED indicators
21-20
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21 Kinematics
21.9.2.2
Description of LED Indicators
21.9.2.2.1 Power LEDs LED
Name
D9
CAN+5V
ON: 5 Volt Ziehm-CAN voltage
D48
+2V6
ON: 2,6 Volt
D47
+3V3
ON: 3,3 Volt
D28
+5V
ON: 5 Volt
D46
+12V
ON: 12V
D68
+36V_A_Y
ON: 36V A and Y Axes
D51
+29V_Kine
ON: 29V Kine Module and C-Axe
21.9.2.2.2 HW Status LEDs LED
Name
D58
CAN_STOER
ON: Ziehm-CAN bus wire for "CAN Störung" (CAN error)
D7
CAN_STR
ON: Ziehm-CAN bus wire for "CAN Strahlung" (CAN radiation)
D8
XrayOff_EN
OFF: X-ray is enabled: Out_CAN_StrEnable signal from MPC565 (must be HIGH); emergency must not be active (initiates CAN Enable)
D132
XrayOff_ST
OFF: X-ray is enabled: Out_CAN_STOER signal from MPC565 (must be LOW) (initiates CAN STOER)
D133
Autark
ON: autarkic mode of the kinematics module active when lit up (S6 switch)
D69
CoD_Run
ON: collision detection hardware running (the external watchdog is triggered correctly)
D72
COLL
ON: collision signal set from collision detection hardware electronics
D70
CoD_Pres
ON: collision detection hardware is present and attached to the system
D101
CoD_RST
ON: collision detection hardware is set by MPC565 in reset
D120
High_Speed
ON: indicates possible maximum speed. No hardware PWM restriction is active. Software on safety controller enables high speed (uG_Out_FastSpeed). No navigation equipment is present. Collision detection hardware is not in reset, no collision signal is set and hw is running
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-21
21 Kinematics
LED
Name
D3
565_Run
ON: MPC565 running (external watchdog is triggered correctly)
D57
EMRGCY
ON: EMERGENCY STOP active
D1
565_RST
ON: MPC565 is in reset
D60
AxesEna
ON: Global axes enabled. PMC565 must trigger its external watchdog correctly (see 565_Run), Emergency is not active, MPC565 is not in reset, MPC565 software set signal Out_AllAxesEnable to HIGH), safety controller software on HCS08 set signal uG_Out_Move to HIGH Info: An individual axis may still not see an axes enable signal. In this case, either the cable broke or the software on the MPC565 did not set the signals Out_[A|C|Y|Z]_Enable to active (HIGH)
D73
Nav_Pres
ON: Navigation equipment is present and attached to the machine. Machine PWM restriction is active (see D120, High_Speed)
D113
Grid_Pres
ON: Grid is present and attached to the machine. No inpact on functionality
D76
BrakeOK
ON: If the brake lever is locked
D62
µG Reset
The HCS08 safety micro controller is in reset. This happens if the software did not trigger the external watchdog correctly
21-22
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21 Kinematics
21.9.2.2.3 SW Status LEDs 21.9.2.2.3.1
LEDs of the MPC565 main controller
LED
Name
D102
Dbg01
Blinking: Alive indicator. Blinking 307ms on, 307ms off
D118
Dbg13
Blinking: Autarkic mode. Blinking 307ms on, 307ms off
D117
Dbg12
ON: FOGALE ACS permanent reset. ACS was set in permanent reset by MPC565 software (e.g. after subsequent errors)
D116
Dbg11
n/a
D105
Dbg10
ON: A axis critical error (Inp_A_HW_OK signal HIGH)
D104
Dbg09
ON: C axis critical error (Inp_C_HW_OK signal HIGH)
D119
Dbg08
ON: Y axis critical error (Inp_Y_HW_OK signal HIGH)
D107
Dbg07
ON: Z axis critical error (Inp_Z_HW_OK signal HIGH)
D106
Dbg06
ON: Safety controller error. On if communication with the safety controller failed over SPI. This can be either a SPI error or a wrong response from the safety controller. In this case the machine must be restarted.
D115
C
C axis selected in autarkic mode (on)
D114
A
A axis selected in autarkic mode (on)
D110
Y
Y axis selected in autarkic mode (on)
D103
Z
Z axis selected in autarkic mode (on)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-23
21 Kinematics
21.9.2.2.3.2
LEDs of the safety controller (Guardian uC)
LED
Name
D137
D137
Blinking: INFO: Alive indicator. Blinking 250ms on, 250ms off
D138
D138
ON: INFO: Slow movement. On if machine is in slow movement, uG_Out_FastSpeed is LOW
D135
D135
ON: INFO: Movement request by any CAN source (PCC/RVC/ Touch)
D136
D136
n/a
D134
D134
ON: ERROR: Heart beat touch
D122
D122
ON: ERROR: Heart beat joysticks
D123
D123
ON: ERROR: Heart beat SPI
D63
D63
ON: ERROR: CAN-SPI mismatch. On if CAN value does not correspond to SPI value
NOTE: D138, D135, D136, D134, D122, D123 blinking like D137: Software does not match to hardware
21-24
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21 Kinematics
21.9.3
Fuses, Switches and Jumpers
21.9.3.1
Location of Switches and Jumpers
Fig. 21-19
U685 fuses, switches and jumpers
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-25
21 Kinematics
21.9.3.2
Description of Fuses, Switches and Jumpers
Jumper
State
Function
J1
open
Default setting
closed
For production/R&D purposes only! (Set CoD_Pres if no colision detection connected.)
Fuse
Value
Function
F1
250mAT
+29V board supply
Push Button
Function
S2
Move -
S3
Move +
S4
Select
S5
Reserve
Switch
State
Function
S6
OFF (1)
Default
ON (3)
Axis is set into autarkic mode, D133 lights up S2 until S5 are activated
Dip Switch S1
Function
Default setting
S1
Activate A axis
Default On
S2
Activate C axis
Default On
S3
Activate Y axis
Default On
S4
Activate Z axis
Default On
S5
reserve
Default Off
S6
reserve
Default Off
S7
reserve
Default Off
S8
Collision controller installed
Default On
21-26
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.9.4
U685 Schematics
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-27
E
D
C
B
MPC565
GND PLDTDO PLDTDI PLDIO5 PLDIO7 GND PLDIO9 C_T2CLK C_TPU15 C_TPU13 GND C_TPU11 C_TPU9 C_TPU7 C_TPU5 GND C_TPU3 C_TPU1 B_TPU15 B_TPU13 GND B_TPU11 B_TPU9 B_TPU7 B_TPU5 GND B_TPU3 B_TPU1 B_T2CLK A_TPU15 GND A_TPU13 A_TPU11 A_TPU9 A_TPU7 GND A_TPU5 A_TPU3 A_TPU1
CANSTB
GND
RDNWR
TSIZ0 GND
GND D14 D12 D11 D9 GND D6 D4 D3 D1 GND PLDIO1 PLDIO3
A30 A29 A27 GND A24 A22 A21 A19 GND A16 D30 D29 D27 GND D24 A14 A13 A11 GND A8 D22 D21 D19 GND D16
GND
EXTCLK GND
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 A21 A22 A23 A24 A25 A26 A27 A28 A29 A30 A31 A32 A33 A34 A35 A36 A37 A38 A39 A40 A41 A42 A43 A44 A45 A46 A47 A48 A49 A50 A51 A52 A53 A54 A55 A56 A57 A58 A59 A60 A61 A62 A63 A64 A65 A66 A67 A68 A69 A70 A71 A72 A73 A74 A75 A76 A77 A78 A79 A80 A81 A82 A83 A84 A85 A86 A87 A88 A89 A90 A91 A92 A93 A94 A95 A96 A97 A98 A99 A100
TP68
TP119
TP118
GND
Bestückungsvorschrift MPC565 Modul: ----------------------------------U15 n.a. J6 1+2 best. J6 3+4 best. R60, R61 best.
MPC565
PLDTMS PLDTCK GND PLDIO6 PLDIO8 PLDIO10 ZZ GND C_TPU14 C_TPU12 C_TPU10 C_TPU8 GND C_TPU6 C_TPU4 C_TPU2 C_TPU0 GND B_TPU14 B_TPU12 B_TPU10 B_TPU8 GND B_TPU6 B_TPU4 B_TPU2 B_TPU0 GND A_T2CLK A_TPU14 A_TPU12 A_TPU10 GND A_TPU8 A_TPU6 A_TPU4 A_TPU2 GND A_TPU0
GND VDDGOOD
GND
D15 D13 GND D10 D8 D7 D5 GND D2 D0 PLDIO0 PLDIO2 GND PLDIO4 TSIZ1
GND
A31 GND A28 A26 A25 A23 GND A20 A18 A17 D31 GND D28 D26 D25 A15 GND A12 A10 A9 D23 GND D20 D18 D17
GND
CLKOUT
BG1-B B1 TP69 B2 TP120 B3 TP121 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15 B16 B17 B18 B19 B20 B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 B32 B33 B34 B35 B36 B37 B38 B39 B40 B41 B42 B43 B44 B45 B46 B47 B48 B49 B50 B51 B52 B53 B54 B55 B56 TP122 B57 TP123 B58 TP124 B59 B60 B61 B62 B63 B64 B65 B66 B67 B68 B69 B70 B71 B72 B73 B74 B75 B76 B77 B78 B79 B80 B81 B82 B83 B84 B85 B86 B87 B88 B89 B90 B91 B92 B93 B94 B95 B96 B97 B98 B99 B100
GND
MPC565
EPEE GNDA ETRIG1 AN86 AN84 AN82 GNDA AN80 B_AN78 B_AN76 B_AN74 GNDA B_AN72 B_AN70 B_AN68 B_AN66 GNDA B_AN64 A_AN58 A_AN56 A_AN54 GNDA A_AN52 A_AN50 A_AN48 A_AN46 GNDA A_AN44 ALTREF VDDA5V
GND MDI1
RXD2 GND TXD2 A_QGPIO1 A_QGPIO3 A_QGPIO5 GND ECK B_QGPIO1 B_QGPIO3 SCL GND LINKLED LANLED ETHRXDETHTXDGND B_QGPIO5 B_QGPO1 B_QGPI1 SGPIOC7 GND MPIO9 MPIO11 MPIO13 MPIO15 GND MDA11 MDA13 MDA15 MDA27 GND MDA29 MDA31 MPWM1 MPWM3 GND MPWM17 MPWM19 DSDI DSCK GND TMS BDO1 BDO3
A_TXD2TTL
A_RXD2TTL
GND MPIO1 MPIO3 MPIO5 MPIO7 GND B_CANH
+3V3 +3V3 GND +5V +5V VBAT GND PWRGOOD
BG1-C C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 C60 C61 C62 C63 C64 C65 C66 C67 C68 C69 C70 C71 C72 C73 C74 C75 C76 C77 C78 C79 C80 C81 C82 C83 C84 C85 C86 C87 C88 C89 C90 C91 C92 C93 C94 C95 C96 C97 C98 C99 C100
+3V3
TP40
TP39
TP38
TP37
TP36
TP35
TP34
TP33
TP32
TP31
TP30
TP29
TP28
TP27
TP26
TP25
TP24
TP18
TP17
TP16
TP15
TP14
TP13
TP12
TP11
TP10
TP9
+VBAT PWRGOOD
4
TP94
Out_A_Enable uG_MPC_02
Out_X3_Enable Out_X1_Enable Out_Y_Enable
InpMux_D00
InpMux_D06 InpMux_D04 InpMux_D02
EPEE
MDI1
TMS BDO1 BDO3
DSDI DSCK
Out_WD_Trigger
MPIO9
SGPIOC7
MOSI_A
RS232_2_TxD SPI_CS1_A
RS232_2_RxD
CANH_B
MPIO7
Out_InpMux_A1 Out_ShiftReg_Strobe
TP92
TP93
GND
+5V
GND
R283
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
BG1-A
3
10K
R285
R284
IIC_SCL
R282
R281
R280
10K
10K
10K
10K
10K
GND GND GND GND GND
A
2
Name
23.06.2014 Muschler
Date
Released 23.06.2014 Frank
Drawn
D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 D25 D26 D27 D28 D29 D30 D31 D32 D33 D34 D35 D36 D37 D38 D39 D40 D41 D42 D43 D44 D45 D46 D47 D48 D49 D50 D51 D52 D53 D54 D55 D56 D57 D58 D59 D60 D61 D62 D63 D64 D65 D66 D67 D68 D69 D70 D71 D72 D73 D74 D75 D76 D77 D78 D79 D80 D81 D82 D83 D84 D85 D86 D87 D88 D89 D90 D91 D92 D93 D94 D95 D96 D97 D98 D99 D100
+3V3
TP67
TP66
TP65
TP64
TP63
TP62
TP61
TP60
TP59
TP58
TP57
TP56
TP55
TP54
TP53
TP52
TP51
TP50
TP49
TP48
TP47
TP46
TP45
TP44
TP43
TP42
TP41
TP95
Filename
Description
GND
+2V6
GND
Print date: 24.06.2014
Signatur
MPC565
B0EPEE ETRIG2 AN87 GNDA AN85 AN83 AN81 B_AN79 GNDA B_AN77 B_AN75 B_AN73 B_AN71 GNDA B_AN69 B_AN67 B_AN65 A_AN59 GNDA A_AN57 A_AN55 A_AN53 A_AN51 GNDA A_AN49 A_AN47 A_AN45 VRL GNDA VRH
B_QGPIO4 GND B_QGPIO6 B_QGPO2 B_QGPI2 SGPIOC6 GND MPIO8 MPIO10 MPIO12 MPIO14 GND MDA12 MDA14 MDA28 MDA30 GND MPWM0 MPWM2 MPWM16 MPWM18 GND DSDO VFLS0 VFLS1 MCKO GND BDO0 BDO2 MCKI MDI0 GND
GND ETHRXD+ ETHTXD+
B_CANL GND A_CANL A_CANH RXD1 TXD1 GND A_QGPIO0 A_QGPIO2 A_QGPIO4 A_QGPIO6 GND B_QGPIO0 B_QGPIO2 SDA
A_TXD1TTL
A_RXD1TTL
MPIO0 MPIO2 MPIO4 GND MPIO6
GND
+3V3 +3V3 GND +2V6 +2V6 VPD
BG1-D
5
10K
21-28 R286
Fig. 21-20 4K7
IIC_SDA
MISO_A SPI_CLK_A
SPI_CS0_A
uG_MPC_01 Inp_Debug_Enable Coll_Running
Out_X2_Enable Out_Z_Enable Out_C_Enable
Out_X4_Enable
InpMux_D05 InpMux_D03 InpMux_D01
+U_29V_ADC InpMux_D07
B0EPEE
BDO0 BDO2 MCKI MDI0
DSDO VFLS0 VFLS1 MCKO
MPIO8 MPIO10 Out_AllAxesEnable
TP96
CANRX-L_A CANTX-H_A RS232_1_RxD RS232_1_TxD
CANL_B
Out_InpMux_A0 Out_InpMux_A2
U685d
U685d-c-b.scm
Kinematics Module
GND
R28
10K
10K
GND
N/A
Scale
020
Ziehm Module
685d-48785c-b
A2
Size
1
Page
of 8
01_MPC565 Piggy-Back
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
R291
R290
6
21.9.4.1
GND
1
21 Kinematics
U685dcb schematics Page 1
U685dcb schematics page 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
TP3 TP1 TP4
GND
Shield 1
9 10
9 10
1 2 3 4 5 6 7 8
9 10
1 2 3 4 5 6 7 8
9 10
1 2 3 4 5 6 7 8
+5V
Out_InpMux_A0 Out_InpMux_A1 Out_InpMux_A2
CANGND
gn CAN+5V
D9
R204 1K5
CAN+5V
1-406541-1
Shield 2
Shield 1
X14
1-406541-1
Shield 2
Shield 1
X13
1-406541-1
Shield 2
Shield 1
X12
1-406541-1
Shield 2
GND
16
5 6
1 2 3
4
100n
X7R
C82
74HC237
VCC
E2
A0 A1 A2
IC7
CANGND
CAN-GND MP12
CAN+5V
MP16
CAN+5V
CANGND
CANSTR CAN H
CANGND CAN+5V CAN L
CANSTR CAN H
CANGND CAN+5V CAN L
CANSTR CAN H
CANGND CAN+5V CAN L
GND
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
GND
8
15 14 13 12 11 10 9 7
3
2
120R
R183
120R
R174
1
3
2
L61
X7R
B82790 11μH
4
C125 100n
B82790 11μH
Ziehm-CAN-BUS
CAN+5V
CAN L
CAN H
CANGND
possible Termination (just in case) CAN L
CAN H
CAN+5V
4
1
C71
C124
CAN L
10μ/50V
10μ/50V
CANSTR CAN H
X7R
L27
2
6
7
GND
10
3
STB
RXD
TXD
SPLIT
VCC
RXD
TXD
STB SPLIT
IC36
TJA1040T
CANL
CANH
SN74HC14D
IC20-E
TJA1040T
CANL
CANH
VCC
IC20-B
D30 D31 D32 D33 D34 D35 D36 D37
2 4 6 8 10 12 14 16
Options
0R 0R 0R 0R 0R 0R 0R 0R
HW-ID
0R 0R 0R 0R 0R 0R 0R 0R
D18 D19 D20 D21 D22 D23 D24 D25
D10 D11 D12 D13 D14 D15 D16 D17
D38 D39 D40 D41 D42 D43 D44 D45
4
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
TP100
TP97
TP102
TP101
390R
R240
TP99
TP98
390R
R193
5 7
8 6
5 7
8 6
IC4
NC
-
+
NC
10K 10K 10K 10K 10K 10K 10K 10K
InpMux_D00 InpMux_D01 InpMux_D02 InpMux_D03 InpMux_D04 InpMux_D05 InpMux_D06 InpMux_D07
HCPL-600
NC
-
+
NC
IC34
HCPL-600
R18 R19 R20 R21 R22 R23 R24 R25
3 4
1 2
3 4
1 2
GND
HCPL-600
NC
-
+
NC
IC35
HCPL-600
NC
-
+
NC
IC5
3 4
1 2
3 4
1 2
5 7
8 6
5 7
8 6
+5V
3
BSS84 T2
1
+3V3
+5V
GND
2
1K
R191 R237 390R
R54
1K
+5V
22R
+5V
Move-
S2
GND
C127 100n
R215
GND
C75 100n
S4 Sel
1
2
R262
Kinematic Control Buttons
DTSM-644R-V-R
1
2
Move+
S3
GND
1
2
uG_CAN-TX
uG_CAN-RX
CANTX-H_A
CANRX-L_A
3K3
S5
R263
Res
1
2
GND
Inp_CAN_Stoerung
Navi_Present Grid_Present BrakeLever_Locked CollDetect_Present
Out_CAN_STOER
TP107
TP106
1
TP105
+5V
GND
R205
2
GND
19
17 15 13 11
1
2 4 6 8
19
17 15 13 11
1
2 4 6 8
GND
2Y0 2Y1 2Y2 2Y3
GND
2Y0 2Y1 2Y2 2Y3
10
3 5 7 9
18 16 14 12
20
10
3 5 7 9
18 16 14 12
20
R210
yl XrayOff-ST
C103
C131
Name
100n
X7R
GND
Print date: 24.06.2014
Signatur
CANGND
6
5
3
4 ILD207T
IC6-B
180R
R63
Description Filename
1 2 3 1101M2S3CQE2
S6
T7 BC850C
T6 BC850C
+5V
R195 4K7
R140 47K
4K7
R196
R139 47K
GND
U685d
U685d-c-b.scm
6
+5V
TP5
high active = Enable!
CANSTR
CANGND
CANSTR
CANGND
low active = Fault!
CAN+5V
Ziehm-CAN-BUS
N/A
Scale
020
Ziehm Module
685d-48785c-b
A2
Size
2
Page
of 8
02_Ziehm-CAN CAN-Drive
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
Autark
yl
D58
CAN-STOER R173 1K8
Kinematics Module
GND
InpMux_D00 InpMux_D01 InpMux_D02 InpMux_D03 InpMux_D04 InpMux_D05 InpMux_D06 InpMux_D07
yl CAN-STR
D7
390R
R62
CANGND
8
7 ILD207T
1
2
IC6-A
4
5
ILD207T
3
6
+5V
D132
100n
X7R
D8 yl XrayOff-EN
2
7
IC24-B
1
ILD207T
IC24-A 8
23.06.2014 Muschler
Date
GND
+5V
GND
+5V
150R
R167
150R
GND
GND
Released 23.06.2014 Frank
Drawn
74HC244
2A0 2A1 2A2 2A3
1Y0 1Y1 1Y2 1Y3
VCC
IN#2
1A0 1A1 1A2 1A3
IC37
1Y0 1Y1 1Y2 1Y3
VCC
74HC244
2A0 2A1 2A2 2A3
4
TP104
4K7
X_Ray_Off-EN
XrayOff-EN MP3
TP103
R142
R141 74AHCT1G08
IC8-A
IN#1
1A0 1A1 1A2 1A3
IC3
2
1
T9 BC860C
SN74HC14D
IC11-A
4K7
10K R208
R207
4K7
10K R206
T8 BC860C
Inp_CAN_Stoerung
+5V
4K7
+5V
+5V
Dil Switch
8
7
6
5
4
3
2
1
S1
R10 R11 R12 R13 R14 R15 R16 R17
R38 R39 R40 R41 R42 R43 R44 R45
1 3 5 7 9 11 13 15
0R 0R 0R 0R 0R 0R 0R 0R
CAN-Drive Address 0x97
R30 R31 R32 R33 R34 R35 R36 R37
8 5
1 4
3
8 5
1 4
3
SN74HC14D
Ziehm-CAN Address 0x30
11
6
7
X7R X7R
IC23
4K7 4K7
R198 R194 R243
CAN H
10n 10n
A
R190 R232
C73
C126
1K 1K
R197 R242
4K7 180R 4K7
GND
R271
X7R X7R
2
3K3
C72 100n
R261
CANGND
3K3
CANGND CAN+5V CAN L
X7R
1 2 3 4 5 6 7 8
X7R
X11
R166
+5V
X7R
Z-CAN-L
R260
10K
MP10
X7R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
10K 10K 10K
R268 R269 R270
TP110
MP9
47n C27
TP108
5
3K3
Z-CAN-H
47n C28
TP109
10K R259 10K 10K 10K 10K
4
47n C29
1K5
3
47n C30
R209
2
+5V
R264 R265 R266 R267
R275 47n
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 X7R
Fig. 21-21
+
C35
+
D133
21.9.4.2
yl
1
21 Kinematics
U685dcb schematics Page 2
U685dcb schematics page 2
21-29
3K3
4K7
E
D
C
Shield
Bridge
X7R
C154 100n
GND
GND
0R
C85 100n
16
12 13
10
14 11
OUT#1
+5V
GND
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
Q7S
74HCT595D
VCC
STCP
DS SHCP
IC29
BLM18PG471 BLM18PG471 BLM18PG471 BLM18PG471 FeB 3A BLM18PG471 BLM18PG471 BLM18PG471 BLM18PG471
X7R
GND
R238
Out_ShiftReg_Strobe
MOSI_A SPI_CLK_A
GND
R50
Collision
MX 43045-10-12RP
L8 L10 L12 L14 L17 L7 L9 L11 L13
+5V
GND
8
15 1 2 3 4 5 6 7
9
C
Coll_Run
RS232_2_TxD RS232_2_RxD
Coll_Pres
GND
A
13
+5V
GND
J1
12
GND
Y
GND
Z
GND
SN74HC14D
IC11-F
+5V
GND
680R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1 2 3 4 5 6 7 8 9 10 11 12
10K
B
D114
1K5
X16
D115
1K5
R179
R182
R89
R181
R151
D110
Collsion-Electronics Interface via U698
gn
R159
gn
R157
gn
R158
680R 2K2
1K5
X7R
GND
C153
GND
C147
2K2
R152
2K2
R90
2K2
Out_CAN_STOER Out_Res_Notaus
GND
C151 D103
GND
1K5
2K2
10n 10n 10n
R180
D102
GND
1K5
680R
X7R X7R
100n
GND
C152
GND
C128
GND
C150
1PS79SB31
D100
+5V
GND
1PS79SB31 1PS79SB31
X7R X7R X7R
D99 D98
+5V
GND
D97 D96
GND
D95
100n 100n
1PS79SB31 1PS79SB31 1PS79SB31
10
SN74HC14D
IC19-C
SN74HC14D
IC19-B
GND
0R
R239
Out_ShiftReg_Strobe
6
4
SN74HC14D
IC19-E
SPI_CLK_A
5
3
11
X7R
16
12 13
10
TP21
GND
TP22
OUT#2
STCP
74HCT595D
GND
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7
Q7S
CoD_Pres
GND
VCC
1PS79SB31
GND
D65
COLL
GND
DS SHCP
IC30
10n
14 11
C88 100n
GND
C105 X7R
TP2
R77 R92 R153
A
+5V
yl gn
10K D72 1K5 D70
D64
8
15 1 2 3 4 5 6 7
9
X7R
+5V
R78
GND
9
GND
TP141
GND
C44
R79 C23
1PS79SB31 470n
100K 1μ
GND
+5V
1PS79SB31 R80 10K
8 SN74HC14D
IC19-D
GND
C24 Dbg12 yl
GND
R171
1K5
X7R
D117 1K5
100K D66 D118 1K5
1μ Dbg11 yl
GND
GND
R162
Coll_WD_Trig
D116 1K5
SL1-2G gn R156
Dbg01 gn R155
9
11 6 7 74HC123T
CX RX/CX
&
1B
IC1-B
ca. 50ms
Collision SW-Watchdog
10
Dbg10 yl
GND
R161
+5V
D105 1K5
GND
Q
GND
12
5
+5V
R88
+5V
D104 1K5
X7R
Dbg13 gn R172
Dbg09 yl R160
Dbg08 yl R188
1K5
GND
TP20
2
1
GND
74HC08D
IC17-A
Coll_Running
CoD_Run
4
3
MP8 /Obst
H = OK L = Obstacle or Problem
5
4
74HC08D
IC17-B
CollDetect_Present
uG_Out_FastSpeed
Coll_No_Veto
Name
23.06.2014 Muschler
Date
R292
R293
R107
Released 23.06.2014 Frank
Drawn
H = Collision Electronics is present (built-in)
6
5
R91
+5V
GND
12
5
4
2
1
13
Print date: 24.06.2014
Signatur
0R
0R
0R
0R
+5V
R169 R189 R46
3
D106
10K 10K 22K
2
D119 1K5
D69 D107 1K5
R170
0R
R295
Filename
Description
GND
74HC20D
6
IC27-A
74HC08D
IC17-D 11
CoD_RST
+5V
D109
R53 100R
TP23
+5V
12
TP6
SN74HC14D
IC19-F
1PS79SB31
U685d
U685d-c-b.scm
0R
R296
HiSpeed
Kinematics Module
13
D101
1K5
rd
+5V
R99
gn Dbg07 yl R187
Dbg06 rd R175
1K5
21-30 gn
Fig. 21-22 D120
N/A
Scale
020
Ziehm Module
685d-48785c-b
A2
Size
3
Page
of 8
03_Collision Interface
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
+5V
6
21.9.4.3
1K5
1
21 Kinematics
U685dcb schematics Page 3
U685dcb schematics page 3
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
EMERGENCY
TP8
8
K1-C TQ2-5V
22R
Out_Res_Notaus
EmergencySwitch NC
GND
7
9
R222
R216
+5V
GND
10K
R9
1X29 2 3
GND
X26 1 2
22R
R223
22R
R147
C148
1μ
X7R
C149
1μ
X7R
MX 70543-2VP NOT-AUS
X18 1 Local 2
MX 70543-2VP NOT-AUS
2
GND
L2
L1
GND
GND
+5V
X7R
D6
GND
GND
GND
D139
3
11
9
8
10
SN74HC14D
IC11-E
SN74HC14D
Q
1
10R
gn
EMRGCY
5
GND
ILD207T If~10mA
6
rd
22R
R154
GND
7
8
CurrentSource: 30mA
ResEmrg
GND
1K5
SN74HC14D
IC11-C
T14 BC850C
+5V
565_Running
IC15-A
IC22-A 4
2
1
GND
74AHC1G00
2
10K
R186
4
13
565_Run
+5V
R274
PWRGOOD
74HC123T
CX RX/CX
&
1B
IC1-A
ca. 50ms
14 15
3
2
1
IC11-D
BLM18PG471
D141
BAT64 2 3
BAT64
2
BLM18PG471
H = OK = /NOTAUS
GND
C74
+5V
100K
To On/Off Button
SN74HC14D
MX 70543-2VP NOT-AUS
X17 1 XP0 2
GND
X7R
IC19-A
MLSS100-03
N.o. Com N.c.
1
GND
GND
C79
1PS79SB31
C84
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
X7R
D4
100n
D5
1K
100n
C46
X7R
R217
R218
C77
1PS79SB31
470n
100K
1μ
10K
1μ
10n
R148
R149
D140
1PS79SB31 R219
BAT64
X7R
15K
15K
3
D142
2
D85
D94
BAT64 2 3
10K
C76
100R
1K5
R220 D3 R233
+29V_C
TP7
T5 2
EMERGENCY
TP114
BD136-16
1
+12V
2
GND
T3 BSS138 1
3
3
2
uG_Out_Move
Out_AllAxesEnable
565_RST
rd
+5V
1K5 D1 0R0 R52
A
R294
R82 2K2
R306 C19
+5V
Y5V
R146 rd
1PS79SB31
1PS79SB31
56R
D57 R279
R276
0R0 R307 56R R277 4μ7/16V
K1-A TQ2-5V
74HC08D
IC17-C
GND
SL1-2G
J2
178Ohm; 30mA; +/-10%
K1-B TQ2-5V 3
4
10
1
GND
GND
+
GND
10
9
TP112
GND
TP113
TP111
22K
R75 R163
Y5V
10K R124
R185
MPC565 SW-Watchdog
D52
0R0 C40
D108 D143 R226
LL4148 LL4148 3K3
56R R278 1PS79SB31 4μ7/16V
gn 3
MP1 565_WD
GND
150R
D49 2 R26
D121 BZX84C2V7
Out_WD_Trigger
8
8
GND
+5V
74HC20D
MP17
13
12
10
9
AxesEna
IC27-B
R27 R225
3
1K 10K
gn
+5V
GND
1K5
3
+5V
D60
C17 47n
10K
GND
R305
IC11-B 4 SN74HC14D
AxisEna
MP24
F
TP143
TP142
GND
C57
F
C56
F
C54
F
C50
All_Axes_Enable
4
4
3
22n
22n
22n
22n
ILD207T
IC15-B
5
6
TP145
TP144
M[6-11] Mark. Point 1.5mm
Name
23.06.2014 Muschler
Date
Released 23.06.2014 Frank
Drawn
M5 MTH3.3mm NDK SC8mm
M4 MTH3.3mm DK SC8mm
M3 MTH3.3mm DK SC8mm
M2 MTH3.3mm DK SC8mm
M1 MTH3.3mm DK SC8mm
GND
GND
GND
GND
GND
GND
GND
TP132
TP131
TP130
TP129
TP128
TP127
TP125
TP126
Filename
Description
EMERGENCY
GND
Print date: 24.06.2014
Signatur
Out_X4_Enable
Out_X3_Enable
Out_X2_Enable
Out_X1_Enable
Out_Z_Enable
Out_Y_Enable
Out_C_Enable
Out_A_Enable
5
R61 R60 R64 R65 R70 R76
2
X7R
10K 10K 10K 10K 10K 10K
10K D71 1K5
D75 D74
R93 1PS79SB31 1PS79SB31
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R106
Fig. 21-23 10K
X7R
R108
6
12
8
6
12
6
4
10 SN74HC14D
IC16-E
SN74HC14D
IC16-B
SN74HC14D
IC12-C
SN74HC14D
IC12-F
SN74HC14D
IC18-C
SN74HC14D
IC13-D
SN74HC14D
IC18-F
SN74HC14D
IC13-C
IC14-C 8 74HC08D
IC14-B 6 74HC08D
IC14-A 3 74HC08D
IC14-D 11 74HC08D
IC9-C 8 74HC08D
IC9-D 11 74HC08D
IC9-A 3 74HC08D
IC9-B 6 74HC08D
U685d
U685d-c-b.scm
Kinematics Module
11
3
5
13
5
9
13
5
10
9
5
4
2
1
13
12
10
9
13
12
2
1
5
4
22R
R236
22R
R235
22R
R234
22R
R184
22R
R102
22R
R72
22R
R81
22R
R103
22R
R69
22R
R68
22R
R67
22R
R66
22R
R202
22R
R200
22R
R224
22R
R199
L4
X4_Enable
X3_Enable
X2_Enable
X1_Enable
Z_Enable
Y_Enable
C_Enable
A_Enable
N/A
Scale
020
Ziehm Module
4
Page
of 8
685d-48785c-b
A2
Size
04_Safety Signals
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
BLM18PG471
L57
BLM18PG471
L56
BLM18PG471
L55
BLM18PG471
L54
BLM18PG471
L52
BLM18PG471
L50
BLM18PG471
L51
BLM18PG471
L53
BLM18PG471
L29
BLM18PG471
L26
BLM18PG471
L25
BLM18PG471
L18
BLM18PG471
L6
BLM18PG471
L5
BLM18PG471
L3
BLM18PG471
6
21.9.4.4
10K
1
21 Kinematics
U685dcb schematics Page 4
U685dcb schematics page 4
21-31
E
D
C
B
A
Coll_Running
MX 70543-3VP
X19 1 2 3
Closed, if Navi present
via Collision Connector
Closed, if Navi present
L15
L16
GND
22R
R176
22R
R212
22R
R221
L46
+5V
+5V
+5V
2
2
2
BLM18PG471
BLM18PG471
+5V
R84
+5V
GND
C87
R96
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
680R
10n
680R
+5V
GND
10n
BLM18PG471
R130
R105
R178
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
4K7
4K7
4K7
X7R
X7R
2K2
R74
T4 BSS84
GND
3
1
+2V6
GND
3
R97
2K2
T1 BSS84
+2V6
1
R85
2K2
T10 BSS84
GND
3
1
+2V6
GND
X7R
GND
C91
GND
C104
+5V
D61
+5V
GND
+5V
GND
GND
TP117
IC20-A
MP20
2
12
IC20-C
100n
C155
+5V
2K2
2
2
R308
Brake_lok
GND
Ena_Flash MP21
Grid_Pres
GND
+5V
6
9
Nav_Pres
GND
SN74HC14D
SN74HC14D
GND
GND
Signals 2V6 only!
TP116
5
1
IC20-F
SN74HC14D
13
2
connect to program bootloader
Signals 2V6 only!
TP115
GND
C89
C90
R129
R104
R177
100n
100n
100n
1PS79SB31 1PS79SB31 1PS79SB31
X7R
X7R
X7R
D59 D112 D111 D56 D55
R73
C86
680R
10n
470R
470R
470R
yl
1PS79SB31 1PS79SB31 1PS79SB31
D73 1K5
gn R95 gn R168
D113 1K5 D76 1K5
IC20-D 8
T21 BSS84
3
1 T11 BSS84
+2V6
3
1
+2V6
BrakeLever_Locked
Grid_Present
SN74HC14D
B0EPEE
EPEE
Navi_Present
3
9
1
9
1
9
11
1
1 2
2
10
8
2
8
2
8 SN74HC14D
IC16-D
SN74HC14D
IC16-A
SN74HC14D
IC12-D
SN74HC14D
IC12-A
SN74HC14D
IC18-D
SN74HC14D
IC13-E
SN74HC14D
IC18-A
SN74HC14D
IC13-A
4
22R
R136
22R
R135
22R
R134
22R
R133
22R
R127
22R
R125
22R
R126
22R
R128
A_FastSpeed
C_FastSpeed
Y_FastSpeed
X1_FastSpeed
X2_FastSpeed
X3_FastSpeed
X4_FastSpeed BLM18PG471
L45
BLM18PG471
L44
BLM18PG471
L43
BLM18PG471
L42
BLM18PG471
L40
BLM18PG471
L38
BLM18PG471
L39
BLM18PG471
Z_FastSpeed
H = fast speed L = low speed L41
Name
23.06.2014 Muschler
Date
Released 23.06.2014 Frank
Drawn
L33
BLM18PG471
L37
BLM18PG471
L36
BLM18PG471
L35
BLM18PG471
L34
BLM18PG471
L32
BLM18PG471
L30
BLM18PG471
L31
BLM18PG471
Print date: 24.06.2014
Signatur
X4_HW_OK
X3_HW_OK
X2_HW_OK
X1_HW_OK
Y_HW_OK
C_HW_OK
A_HW_OK
Z_HW_OK
5
GND
GND
2K2 C138
GND
GND
2K2 C136
GND
GND
2K2 C130
GND
GND
2K2 C137
GND
GND
2K2 C139
GND
GND
2K2 C140
GND
GND
2K2 C141
Filename
2K2
R123
2K2
R121
2K2
R119
2K2
R117
2K2
R113
2K2
R109
2K2
R111
2K2
R115
GND
GND
GND
GND
GND
GND
GND
GND
+5V
D80
GND +5V
1PS79SB31
GND
GND
GND
GND
GND
GND
GND
+5V
+5V
+5V
+5V
+5V
+5V
U685d
U685d-c-b.scm
Kinematics Module
GND
Description
GND
2K2 C142
R98 X7R
R114 R110 R94 R112 R116 R118
X7R X7R X7R X7R X7R X7R X7R X7R
R120 R122
10n 10n
C135 C133 C132 C134
10n 10n 10n 10n
C143 C144 C145 C146
10n 10n
X7R X7R
D89 D87
100n 100n 100n 100n
D86 D88
X7R X7R X7R X7R
D90 D91
100n 100n 100n 100n
D92 D93
X7R X7R
D78
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31
D77 D79 D81 D82 D83
1PS79SB31 1PS79SB31 1PS79SB31
1PS79SB31 1PS79SB31 1PS79SB31
21-32 D84
Fig. 21-24 1PS79SB31
5
13
11
3
11
13
3
3 4
TP133
4
TP135
12
TP134
10
TP136
4
TP137
10
TP138
12
TP139
6
TP140
N/A
Scale
020
Ziehm Module
685d-48785c-b
A2
Size
5
Page
of 8
05_Various Interfaces
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
SN74HC14D
IC16-C
SN74HC14D
IC16-F
SN74HC14D
IC12-E
SN74HC14D
IC12-B
SN74HC14D
IC18-E
SN74HC14D
IC13-F
SN74HC14D
IC18-B
SN74HC14D
IC13-B
6
21.9.4.5
1PS79SB31
1
21 Kinematics
U685dcb schematics Page 5
U685dcb schematics page 5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
+5V
GND
GND MP11
C6
X7R
C5
1n
MLSS156-04
1 2 3 4
+2V6
10K
R192
100μ/10V
GND
+2V6 D48 gn
+5V
GND
1
2
+3V3
VIN
IC21
L24 FeB 3A
GND
C36
5
4
+5V
L23
FeB 3A
GND
+5V D28 gn
D29 BZX84C2V7
GND
Uo 35V -- = --Ui 5V
LP3873ES 3.3
GND
3
GND
VOUT
GND
+3V3 D47 gn
GND
C39
100μ/63V
C8
GND
+12V
GND
+5V
D2
MP4
+3V3
GND
GND
+12V D46 gn
D27 BZX84C9V1
GND
GND
3x
C80
GND
PPC: 300mA
GND
+36V_A_Y D68 gn
D67 BZX84C24
0R0
R7
C92
GND
+29V_Kine D51 gn
D50 BZX84C24
+29V_Kine
GND
MLSS100-02
1X23 2
+VBAT
C83
+VBAT
C81 100n
+29V_Kine
MP18
220μ/40V
+U_29V_ADC
+36V_A_Y
C129 100n
+3V3
LL4007
+29V_Kine
X7R
L19 FeB 3A
X7R
GND
C109 100n
1 IN
1n
10K
R203
3
L20
C107
GND
R309 1K
FeB 3A
100n
GND
X7R
+5V
1
2
+2.6V VIN
GND
3
GND
ADJ
VOUT
IC25 LP3966ES-ADJ
5
4
GND
220μ/25V
C108
MP7
+12V
Variante U685d-48785c-b; R309: 1K; 1206; #41073 Wird auf Lötseite zwischen den beiden Pins von C113 gelötet.
100μ/10V
C4
X7R
C7
GND
2
GND
OUT
R78HB_12V-0.5A IC10
3
C0G
F1
250mAT
R101
X1
R213
1.216V
68p
C16
C113
L21
GND
GND
MP5
+2V6
IN OUT
GND
2
GND
3
GND
X7R
+2V6
R310 475R
GND
GND
1n
C[1-3]
22n
C[11-12]
22n
C[41-43]
GND
1n
+2V6
C[31-34]
22n
C[93-102]
GND
1n
+3V3
C[61-70]
+5V
MP6
+5V
GND
C111 220μ/10V
100n
C[21-22]
100n
C[51-53]
100n
C[114-123]
Variante U685d-48785c-b; R310: 475R; 1206; #41065 Wird auf Lötseite zwischen MP11 und MP6 gelötet.
PPC: 350mA
GND
L22 FeB 3A
C110 100n
GND
C112 100n
1
R78C_5V-1.0A IC2
4
GND
C9
FeB 3A
220μ/25V
GND
+12V
6K8
Power Input from U701 only
240R
100μ/63V
R214
A
390R
D26
C10
+5V
PPC: 50mA
GND
Name
16
5
14
14
14
14
GND
GND
GND
GND
GND
GND
8
7
7
7
3
7
GND
Print date: 24.06.2014
Signatur
74HC123T
VCC
IC1-C
74AHCT1G08
VCC
IC8-B
74HC08D
VCC
IC9-E
SN74HC14D
VCC
IC11-G
SN74HC14D
VCC
IC12-G
SN74HC14D
VCC
IC13-G
5
23.06.2014 Muschler
Date
+5V
Released 23.06.2014 Frank
Drawn
C78 220μ/10V
+29V_C
330R
1PS79SB31
220n
+36V_A_Y
R4
C13
X7R
X7R
20K
100μ/10V
R201
3
22n
R71
R100
750R
X7R
4K7
2
3
2
+5V
X7R
C15
3K3
2
3
2
3
R1 R2
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R59 2
+
1K5
100μ/10V
GND 5K76 0.1%
X7R
220n
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 C14
+
22n
+ X7R
+ X7R
+ X7R
+ X7R
GND X7R
+ X7R
+
+
Fig. 21-25 + X7R
+ X7R X7R
+ X7R
14
14
14
14
14
14
Filename
Description
+5V
GND
GND
GND
GND
GND
GND
7
7
7
7
7
7
GND
U685d
U685d-c-b.scm
Kinematics Module
74HC08D
VCC
IC14-E
74HC08D
VCC
IC17-E
SN74HC14D
VCC
IC16-G
SN74HC14D
VCC
IC18-G
SN74HC14D
VCC
IC19-G
SN74HC14D
VCC
IC20-G
+5V
5
14
14
GND
GND
GND
7
3
7
GND
N/A
Scale
020
Ziehm Module
6
Page
of 8
685d-48785c-b
A2
Size
06_Supply
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
74AHC1G00
VCC
IC22-B
74HC20D
VCC
IC27-C
74HC126
VCC
IC31-E
6
21.9.4.6
+
1
21 Kinematics
U685dcb schematics Page 6
U685dcb schematics page 6
21-33
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Supply Voltage based on 21Vac / 60VA Winding
to C-Axis
C
GND
GND
+29V_C
MX 43045-13-14VP
X3
MPIO7
MPIO8
MPIO9
MPIO10
BDO3
BDO2
BDO1
BDO0
MDI0
MCKI
MCKO MDI1 SGPIOC7
B0EPEE
Shield 1
Shield 2
Shield 4
Shield 3
Shield 5
X4
1 2 3 4 5 6 7 8 9 10 11 12 13 14
to A-Axis
A
R83
Supply Voltage based on 26Vac / 100VA Winding
GND
+2V6 +3V3 +5V
Programming Connector BDM - Standard
X5 1 2 3 4 5 6 7 8 9 10 11 12 13 14
to Y-Axis
Y
GND
+36V_A_Y
Termination Resistor on CAN-Drive-Bus. Installed on A-Axis and C-Axis!
MX 43045-13-14VP
A_HW_OK A_FastSpeed
A_Enable
120R
CAN-D-L
MP15
CAN-D-H
DSDO
DSDI
VFLS1
DSCK
VFLS0
2V6 default!!!
MP14
+36V_A_Y
MX 43045-13-14VP
C_HW_OK C_FastSpeed
C_Enable
GND
GND MP13
Tyco 5767081
39 40 41 42 43
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
X20
L47 BLM18PG471
R6
+2V6
1 X21 2 3 4 5 6 7 8 9 10
GND
X6 1 2 3 4 5 6 7 8 9 10 11 12 13 14
GND
+36V_A_Y
1 2 3 4 5 6 7 8 9 10 11 12 13 14
to X1-Axis
MX 43045-13-14VP
Z_HW_OK Z_FastSpeed
X7
R29
GND
+36V_A_Y
+U_29V_ADC +29V_Kine +12V +5V +3V3 +2V6
Coll_Running 565_Running
CAN_Drive_H CAN_Drive_L EPEE B0EPEE Inp_Debug_Enable Out_WD_Trigger All_Axes_Enable X_Ray_Off-EN
Z_Enable
3
Supply Voltage based on 24Vac / 240VA Winding. Z-Axis is directly powered from U701, the voltage MUST NEVER be drawn from here!
to Z-Axis
Z
MX 43045-13-14VP
Y_HW_OK Y_FastSpeed
Y_Enable
281271-1
0R R3
Programming Connector NEXUS - Standard
MICTOR Stecker 38-polig
2
0R
21-34 0R R5
Fig. 21-26 1 X22 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14
to X2-Axis
MX 43045-13-14VP
X1_HW_OK X1_FastSpeed
X1_Enable
X8
MX 87832-2020 GND
100R
Test Connector
GND
+36V_A_Y
4
X9 1 2 3 4 5 6 7 8 9 10 11 12 13 14
to X3-Axis
MX 43045-13-14VP
X2_HW_OK X2_FastSpeed
X2_Enable
CAN-DRIVE-BUS
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Name
to X4-Axis
23.06.2014 Muschler
Date
X10
MX 43045-13-14VP
X3_HW_OK X3_FastSpeed
X3_Enable
GND
SL1-08G
1X24 2 3 4 5 6 7 8
Released 23.06.2014 Frank
Drawn
+36V_A_Y
SPI / IIC Schnittstelle +5V MISO_A MOSI_A SPI_CLK_A SPI_CS0_A IIC_SCL IIC_SDA
5
+5V
CAN_Drive_H
Print date: 24.06.2014
Signatur
GND
+36V_A_Y
L48
Filename
Description
GND
2 3
L28 1
U685d
U685d-c-b.scm
Kinematics Module
X4_HW_OK X4_FastSpeed
9 10
1 2 3 4 5 6 7 8
6
N/A
Scale
020
Ziehm Module
7
Page
of 8
685d-48785c-b
A2
Size
07_Connectors
Part No/Drawing No
Kinematics Module incl. Z-Axis
Variant Description
CANL_B
CANH_B
RJ45
Shield 2
Shield 1
X28
1 X25 2 3 4
GND
B82790 11μH
4
CAN_Drive_L
CAN_Drive_H
X4_Enable
BLM18PG471
+5V
SL1/25-4G
GND
CAN_Drive_L
true RS232 for Debugging only!
RS232_1_TxD RS232_1_RxD
10K
21.9.4.7
R289
1
21 Kinematics
U685dcb schematics Page 7
U685dcb schematics page 7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
BDM Interface
uG_Out_WDI
GND
2
1 6
4
X7R
GND
MAX705ESA
WDI
PFI
VCC
IC32
C45
0R
100n
D53
GND
1PS79SB31
1PS79SB31 5 D54 8
7
3
+5V
R48 10K
1 2 3 74HC126
IC31-A
R49 10K
+5V
C25 100n
Reset D62 rd
1K
R86
GND
X7R
0R
22K
R58
GND
+5V
1K
9 8
IC31-C
74HC126
10
uG_CAN-RX
uG_CAN-TX 74HC126
300R
R165
6
IC31-B
+5V
5
4
R51
R131
+5V
R297 R298 R299 R300 R301 R302 R303 R304
1K R55
R132
0R 0R 0R 0R 0R 0R 0R 0R
GND
D124 D125 D126 D127 D128 D129 D130 D131
11 IC31-D
74HC126
R287
+5V
10K
+5V
12
13
R258
+5V
22K
1K
TP148
GND
TP150
GND
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
GND
R288
TP149
TP147
+5V
+5V
R164 10K
X2 1 2 3 4
Debug on
GND
uG_Out_FastSpeed uG_Out_Move uG_MPC_01 uG_MPC_02
Coll_Pres
Flash Erase
SL1/25-4G
R249
M80-826VP
R47 10K
T19 BSS138 1
GND
MSB
3
SPI_CS1_A SPI_CLK_A MOSI_A MISO_A
LSB
2
100R
R87 10K
TP73
uG_Inp_BKGD
TP91
TP90
TP89
TP88
TP87
TP86
TP85
TP84
TP83
TP82
TP81
TP80
TP79
TP78
TP77
TP76
TP75
TP72
TP71
TP70
2
3
GND
2
Name
2
Released 23.06.2014 Frank
VDD
\RESET
BKGD/MS
VSSA
VREFL
VREFH
VDDA
VSS
VSS
VDD
GND
2
GND
C26 100n
GND
X7R
Filename
X7R
R138 0R
L58 BLM18PG471
C20 100n
100μ/10V
T13 BSS138 1
2
GND
T15 BSS138 1
3
U685d
U685d-c-b.scm
+5V
8MHz
Q1
C47 1n
R145 470R
BLM18PG471
GND
R143 1M1
C49 100n X7R
Kinematics Module
GND
Description
2
3
uG_Inp_BKGD
T16 BSS138 1
3
9 10 21 22 27 28
11
42
55
56
57
58
38
8
7
39
Print date: 24.06.2014
Signatur
T18 BSS138 1
3
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5
23.06.2014 Muschler
Date
GND
T17 BSS138 1
3
MC9S08DZ60
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL PTF3/TPM2CLK/SDA PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE0/TxD1 PTE1/RxD1 PTE2/\SS PTE3/SPSCK PTE4/SCL/MOSI PTE5/SDA/MISO PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC33
Drawn
T20 BSS138 1
23 24 25 26 12 13 14 37
15 16 17 18 19 20 29 30
31 32 33 34 35 36 40 41
43 45 47 52 61 2 4 6
44 48 50 53 60 63 1 5
46 49 51 54 59 62 64 3
R241
R137 10K
100R
22n C55
X15 1 2 3 4 5 6
R57
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
TP74
R272
A
R247
10K
15K 15K 15K 15K 15K 15K 15K 15K R257 R256 R255 R254 R253 R252 R251 R250
5
C106
+5V
100R
L60
+5V
100R
X7R
R228
L59
4
R245
3
R211
GND +5V
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
100R
100n C18 X7R
100R
BLM18PG471 X7R
100R
2
R230
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R144
+
C38
C37
22p
GND
rd
rd
rd
D63
D122
D136
D138
N/A
Scale
020
Ziehm Module
685d-48785c-b
+5V
A2
Size
8
Page
of 8
08_CAN_Guardian_uP
Part No/Drawing No
Kinematics Module incl. Z-Axis
1K5
R150
R231
R229
R227
R246
R244
R273
R248
uG_Out_WDI
Variant Description
GND
rd
rd
gn
yl
gn
GND
T12 BSS138 1
3
D123
D134
D135
D137
22p
C0G
2
TP19
6
C48 47μ/10V
C0G
100R
Fig. 21-27 +
22K
21.9.4.8
R56
1
21 Kinematics
U685dcb schematics Page 8
U685dcb schematics page 8
21-35
22K
21 Kinematics
21.10
C/A/Y Axes Module U686
Please turn over page to continue.
21-36
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.10.1
Connectors
21.10.1.1 Location of Connectors (Front Side)
Fig. 21-28
U686d connectors (front side)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-37
21 Kinematics
21.10.1.2 Location of Connectors (Rear Side)
Fig. 21-29
21-38
U686d connectors (rear side)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.10.1.3 Description of connectors X4: Interface to Kinematics Module Type: 14 pin connector, female, MOLEX 3mm Pin
Function
Pin 1
+Ub
Pin 2
+Ub
Pin 3
+Ub
Pin 4
GND
Pin 5
/Stop=Enable to axis
Pin 6
HW-OK signal from axis
Pin7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
X9: Auxiliary Switches input Type: 4 pin connector male, Molex Pin
Function
Pin 1
Switch 1a
Pin 2
Switch 1b
Pin 3
Switch 2a
Pin 4
Switch 2b
X202: Brake switch input Type: 2 pin connector male, Molex Pin
Function
Pin 1
Switch 1a
Pin 2
Switch 1b
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-39
21 Kinematics
X10: Position Encoder Interface Type: 12 pin connector, female, MOLEX Pin
Function
Pin 1
Clock +
Pin 2
Clock -
Pin 3
Data +
Pin 4
Data -
Pin 5
Data /Valid 1
Pin 6
Data /Valid MT
Pin7
Up/Down
Pin 8
NULL (Reset)
Pin 9
+Ub (10V – 30V)
Pin 10
GND
Pin 11
GND
Pin 12
GND shield
X203: Motor Output Type: 2 pin connector male, Molex Pin
Function
Pin 1
Motor +
Pin 2
Motor -
X12: RPM Sensor Interface (at motor) Type: 6 pin connector, Picoflex Pin
Function
Pin 1
Motor +
not used via this connector
Pin 2
Motor -
not used via this connector
Pin 3
GND
Pin 4
+5V
Pin 5
Data channel B
Pin 6
Data channel A
21-40
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
X13: Solenoid 1 Output (Clutch) Type: 2 pin connector male, Molex Pin
Function
Pin 1
Solenoid a
Pin 2
Solenoid b
X201: Nubbel Switch Input Type: 3 pin connector male, Molex Pin
Function
Pin 1
Nubbel switch a
Pin 2
Nubbel switch b
Pin 3
GND
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-41
21 Kinematics
21.10.2
LED Indicators
21.10.2.1 Location of LED Indicators
Fig. 21-30
21-42
U686d LED indicators
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.10.2.2 Description of LED Indicators 21.10.2.2.1 Power LEDs LED
Name
D125
+1V8
D106
+3V3
D36
+5V
D39
+15V
D33
+30V_P
D78
+5V_Sol
Description
21.10.2.2.2 HW Status LEDs LED
Name
Description
D136
Reset
Reset work µC and safety µC
D40
Sol_1
Solenoid for clutch
D17
Drive
Motor relay on
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-43
21 Kinematics
21.10.2.2.3 SW Status LEDs 21.10.2.2.3.1 LEDs of the Work µC LED
Name
Description
D62
D62
Clutch engaged
D63
D63
Running
D64
D64
Encoder ERROR
D99
D99
Heartbeat ERROR
D138
D138
Tacho ERROR
D139
D139
Break switch
D161
D161
Limit switches
D162
D162
Drive ERROR
21.10.2.2.3.2 LEDs of the Safety µC LED
Name
D132
D132
Running
D133
D133
Not used
D134
D134
Heartbeat ERROR
D150
D150
Move button ERROR
D151
D151
Limit switches (not used)
D152
D152
Global enable ERROR
D163
D163
Emergency stop
D164
D164
Reset limit switches enable
21-44
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.10.2.2.3.3 LEDs of Watchdog and Safety CPLD LED
Name
D107
D107
CLK
D116
D116
Sol1_Ena
D118
D118
RstMot_I
D119
D119
Sol2_Ena
D120
D120
HWok
D121
D121
uC2_Rst
D157
D157
I_MotOver
D160
D160
ClearCnt
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-45
21 Kinematics
21.10.3
Fuses, Potentiometers and Switches
21.10.3.1 Location of Potentiometers and Switches (Front Side)
Fig. 21-31
21-46
U686d fuses, potentiometers and switches (front side)
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.10.3.2 Location of Switches (Rear Side)
Fig. 21-32
U686d switches (rear side)
21.10.4
U686 Schematics
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-47
E
D
C
GND
GND
GND
9
10
+5V
2
1
+5V
12
13
+5V
1
10
11 12 13 14 3 4 5 6
300R
3
300R
IC5-C
8
300R
74HC126 R84
IC5-A
74HC126 R171
11
74HC126 R118
10K
IC5-D
GND
uC1_OUT_D_HW-ID-Select
R39
B
GND
'uCx_IN_D_Data Enc Valid 1' 'uCx_IN_D_Data Enc Valid MT' uCx_IN_D_Limit Switch+ uCx_IN_D_Limit SwitchuC1_IN_D_Reserve 1 WigWag uC1_IN_D_Reserve 2 'PLD_OUT_D_Motor Overcurrent store' R358
R376
1K
1K
1K
'CE' CP
GND
GND
'CE' CP
Q7 'Q7'
VCC
DIP Switch
R201 R202 R203 R204 R205 R206 R207 R208
CAN-Address: -----------0x34 A 0x35 C 0x36 Y 0x37 Z 0x94 0x95 0x96
MSB
LSB D41 D42 D43 D44 D45 D46 D47 D48 MSB
LSB D21 D22 D23 D24 D25 D26 D27 D28 MSB
0R 0R 0R 0R 0R 0R 0R 0R
Optional assembly
R101 R102 R103 R104 R105 R106 R107 R108
S2
0R 0R 0R 0R 0R 0R 0R 0R
1 2
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
CAN-Address
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
Options
+5V
22K
uC1_OUT_D_SPI CLK
IC1-B 74AHCT1G126GV
4
uC1_IN_D_SPI MISO
uC1_OUT_D_Sample_ShiftR
TP77
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
HW-ID
C168 100n
Decoupling MISO
LSB D91 D92 D93 D94 D95 D96 D97 D98
GND
8
15 2
9 7
16
+5V
GND
8
15 2
Optional assembly
74HCT165D
'PL'
DS
D0 D1 D2 D3 D4 D5 D6 D7
IC45
74HCT165D
'PL'
DS
X7R X7R
C167 100n
GND
15K
1
20 1816141210 8 6 4 2
+5V
+5V
R386
GNDGND
R370
R362 R116 R115 R114 R113 R112 R111 R110 R109
R369 22K 22K
R95
TP3
22K TP11 TP12
GND
R91 10K R92 10K
TP6 TP7 TP9 TP10
R87 22K
3 T3
3
15 16 17 18 19 20 29 30
uC1_OUT_D_TxD Debug uC1_IN_D_RxD Debug uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO uC1_OUT_D_CAN_TxD uC1_IN_D_CAN_RxD
T4
3
T20
3
T21
3
uCx_IN_D_RPMENC ChanA
T22
3
3
31 32 33 34 35 36 40 41
uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB uC1_OUT_D_LowerLateralLED uC1_OUT_D_Solenoid 1 enable uC1_OUT_D_Solenoid 2 enable uC1_OUT_D_Sample_ShiftR uC1_OUT_D_Motor_ready_to_work uC1_OUT_D_Reset Limit Switch
T23
43 45 47 52 61 2 4 6
uC1_IN_D_Debug On uC1_OUT_D_Pos CLOCK uC1_OUT_D_Reset Mot Overcurrent
23 24 25 26 12 13 14 37
44 48 50 53 60 63 1 5
uC1_IN_A_SolenoidCur 1 uC1_IN_A_SolenoidCur 2 uC1_IN_A_Temp Motor uC1_IN_A_MotorActualCur uC1_IN_A_actual +30V_P uC1_OUT_D_SPI_CS_ShiftR uC1_PTB6 uC1_PTB7
uC1_OUT_D_MOTOR on uC1_OUT_D_Pos Zero Positioning uCx_IN_D_Move- Button 2
46 49 51 54 59 62 64 3
uC1_IN_D_Flash Erase PLD_OUT_D_MotRotation PLD_OUT_D_Global Axis Enable/'STOP' uCx_IN_D_Pos DATA 'NOTAUS_OUT_D_Emergency Active' uCx_IN_D_Move+ Button uCx_IN_D_Move- Button 1 PLD_OUT_D_Trigger uC1
4
R324
GND
GND
GND
Name
GND
GND
15.08.2013 W. Hecht
Date
GND
Released 15.08.2013 R. Frank
Drawn
GND
5
T24
R127 R146 R152 R135 R218 R323 R325 R326 3
MC9S08DZ60
GND
Print date: 15.08.2013
Signatur
2K2 2K2 2K2 2K2 2K2 2K2 2K2 2K2
rd rd
D64 D138
VSSA
VREFL
VREFH
VDDA
\RESET
D162
D139
D99
D63
rd
yl
rd
gn
+5V
9 10 21 22 27 28
11
42
55
56
57
58
38
8
7
39
U686e
U686e-a-a.scm
Axis Controller
yl
yl
Filename
VSS VSS
BKGD/MS
D62
D161
VDD VDD
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5
Description
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL PTF3/TPM2CLK/SDA PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE0/TxD1 PTE1/RxD1 PTE2/\SS PTE3/SPSCK PTE4/SCL/MOSI PTE5/SDA/MISO PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC21
2 2 2 2 2 2 2 2 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1
T2
GNDGNDGNDGND
R372
R371 100R
9 7
22K
10
1
19171513 119 7 5 3
22K
22K
22K
R373 R136
R17
R45
R374
A
GND
R375 100R
Q7 'Q7'
R149
3
100R
2
R96
+5V
100R
16
100R
22n C54
VCC
R144
X7R
X7R
C24 100n
GND
C20 100n
100μ/10V
0R
R60
GND
6
BLM21BD221
8MHz
Q1
C38
22p
C0G
C37
22p
C0G
C47 1n
GND
C49 100n
+5V
X5R
L32
N/A
Scale
020
Ziehm Module
TP14
R73 470R
1
Page
of 14
686e-48791a-a
A3
Size
01_CPU
Part No/Drawing No
A-Axis Controller
Variant Description
Reserved
uC1_OUT_D_WDI Clock uC1_OUT_D_HW-ID-Select
R61 1M1
'uC1_IN_D_Reset'
uC1_IN_D_BKGD
X7R
D0 D1 D2 D3 D4 D5 D6 D7
R97
L31 X7R
IC42
100R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R71
L33 X7R
11 12 13 14 3 4 5 6
100R
BLM21BD221
1
R322
R377
R378
1 2 3 4 5 6 7 8 9 10
100R
C62 X7R
100n C18 22K
BLM21BD221 X5R
21-48 C4 22μ/6,3V
Fig. 21-33 C48 22μ/6,3V
+
GND
'PLD_OUT_D_Enable PWM Limiting' PLD_OUT_D_HardwareOK uC1_IN_D_Axis Brake active uC1_IN_D_Nubbel switch active SWT_OUT_D_Mode Autark 'uCx_IN_D_Tacho Available' 'uCx_IN_D_PWM Diag ok' 'uC2_IN_D_Reset' R387 0R R363 10K
21 Kinematics
21.10.4.1 U686 schematics Page 1
U686 schematics page 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
4K7
1n
X7R
R184
C21
R174
R379
GND
22K
13
12
IC28-D 74HC08D
uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO
'uC1_IN_D_Reset'
4K7
R245
10K
11
TP55
TP58
TP75
300R
R340
R259 R260 R261 R263 R288 R290 R292 R293 0R 0R 0R 0R 0R 0R 0R 0R
+5V
+5V
4K7
GND
R176
LSB D108 D109 D110 D111 D112 D113 D114 D115 MSB
C26 47n
10K
GND
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
+5V
D159
GND
Options
TP76
1PS79SB31
+5V
GND
R366
GND
22K
R367
GND
22K
R368
BDM_OUT_D_Ena Reset_uC2
IC5-B can disable PLD-Reset
22K
R291
T35 BC817-40
22K
4K7
GND
+5V
GND
TP34
TP37
TP24 TP22 TP21
TP25
GND
TP39
'uC2_IN_D_Reset'
1K
GNDGNDGND
R383
4
R384
R330 R304 R303 R302 R301 R300 R299 R298
T34 BC817-40
+5V
TP31
GND
3
22K
T18
R338
3
T19
3
T25
3
T26
3
uCx_IN_D_RPMENC ChanA
uC2_OUT_D_TxD Debug uC2_IN_D_RxD Debug uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO uC1_OUT_D_Solenoid 1 enable uC1_OUT_D_Solenoid 2 enable
uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB uC2_OUT_D_Motor PWM uC2_OUT_D_Solenoid 1 readyToWork uC2_OUT_D_Solenoid 2 readyToWork uC2_OUT_D_Response Trig uC1_OUT_D_Motor_ready_to_work uC1_OUT_D_Reset Limit Switch
uC2_OUT_D_Release_from_brake uC2_OUT_D_Pos Zero Positioning uCx_IN_D_Move- Button 2
uC2_IN_D_Debug ON uC1_OUT_D_Pos CLOCK BDM_OUT_D_Ena Reset_uC1 uC1_OUT_D_MOTOR on
'uCx_IN_D_Data Enc Valid 1' 'uCx_IN_D_Data Enc Valid MT' uCx_IN_D_Limit Switch+ uCx_IN_D_Limit Switch'PLD_OUT_D_Enable PWM Limiting' PLD_OUT_D_HardwareOK SWT_OUT_D_Mode Autark 'uCx_IN_D_Tacho Available'
R189
uC2_IN_D_Flash Erase PLD_OUT_D_MotRotation PLD_OUT_D_Global Axis Enable/'STOP' uCx_IN_D_Pos DATA R182 'NOTAUS_OUT_D_Emergency Active' uCx_IN_D_Move+ Button uCx_IN_D_Move- Button 1 PLD_OUT_D_Trigger uC2
4
T27
3
100R
100R
T28
3
23 24 25 26 12 13 14 37
15 16 17 18 19 20 29 30
31 32 33 34 35 36 40 41
43 0R 45 47 52 61 2 4 6
44 48 50 53 60 63 1 5
46 49 51 0R 54 59 62 64 3
GND
GND
GND
Name
GND
GND
15.08.2013 W. Hecht
Date
GND
Released 15.08.2013 R. Frank
Drawn
GND
5
T29
R333 R337 R339 R334 R350 R352 R354 R355 3
MC9S08DZ60
GND
Print date: 15.08.2013
Signatur
2K2 2K2 2K2 2K2 2K2 2K2 2K2 2K2
VSS
VSSA
VREFL
VREFH
VDDA
VSS
\RESET
BKGD/MS
rd
D163
D164
D152
D150
D133
yl
yl
yl
rd
9 10 21 22 27 28
'uC2_IN_D_Reset'
11
U686e
U686e-a-a.scm
uC2_PTG2 uC2_PTG3 uC2_PTG4
0R
R254
GND
100μ/10V
GND
8MHz
Q2
N/A
Scale
22p
C0G
C141
22p
C0G
A3
2
Page
02_Safety-uC Size
TP35
R266 470R
of 14
686e-48791a-a
A-Axis Controller Ziehm Module
Part No/Drawing No
020
X5R
C142
+5V
C143 1n
L36
GND
X7R
Variant Description
GND
6
BLM21BD221
C146 100n
R255 1M1
C44 100n
uC2_IN_D_BKGD
C96 100n
GND
X7R
42
55
56
57
58
38
8
7
39
Axis Controller
yl
rd D134 D151
gn D132
Filename
VDD VDD
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5
Description
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL PTF3/TPM2CLK/SDA PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE0/TxD1 PTE1/RxD1 PTE2/\SS PTE3/SPSCK PTE4/SCL/MOSI PTE5/SDA/MISO PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC46
2 2 2 2 2 2 2 2 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1
T17
22K
R380 22K
T34 levelshifter: 3V3 -> 5V
15K
R361
R381
A
R385 R283
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22K 100R
R382
R344
R335
R187
100R
IC5-B 74HC126 6 5
R284
'PLD_OUT_D_uC2 Reset'
100R
3
R336
Reset2 D140 rd
100R
+5V
R351
+5V
R285
BLM21BD221
2
100R
C148 22n +5V
L34 X7R
Chance to Reset uC2 by PLD!
R353
X7R X7R
100n C25 R258
BLM21BD221 X5R
+5V
100R
C149 X7R
22K R262
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 22K R252
L35 C145 22μ/6,3V
Fig. 21-34 22K
X7R
C172 22μ/6,3V
+
GND
1
21 Kinematics
21.10.4.2 U686 schematics Page 2
U686 schematics page 2
21-49
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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E
D
C
B
1 2 3 4 5 6 7 8
JTag Interface
+3V3
+5V
L38
C156
22n
OUT
X7R
GND
100n
32.768kHz 3.3V
GND
TRI
VDD
Q4
C165
+3V3
2
1 R332
4
3
TP48
Qclk
uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB PLD_OUT_D_BrakeR Release 'NOTAUS_OUT_D_Emergency Active'
uC1_OUT_D_Reset Mot Overcurrent SWT_OUT_D_Mode Autark
uC2_OUT_D_Response Trig
GND
100n
C155
0R
R309 10K
BDM Interface uC2
0R 0R 0R
BLM21BD221
GND
R268 R365 R267
R246 10K
+5V
BDM Interface uC1
GND
uC2_IN_D_BKGD
R287 10K
+5V
0R 0R 0R
'PLD_OUT_D_uC2 Reset' 'PLD_IN_D_KM Enable Limiting' PLD_IN_D_Global Axis Enable/'STOP' 'PLD_IN_D_Motor Overcurrent temp' uC1_OUT_D_Motor_ready_to_work uC2_OUT_D_Release_from_brake uC2_OUT_D_Solenoid 1 readyToWork uC2_OUT_D_Solenoid 2 readyToWork
SL10/SMD052/8G
X3
GND
0R
+3V3
R311 10K
GND
1 2 3 4 5 6
M80-826VP
X2
+5V
M80-826VP
R319 R364 R318
uC1_IN_D_BKGD
R320 10K
X7R
1 2 3 4 5 6
X7R
X1
R329
Optional assembly
220μ/10V
C157
GND
+1V8
GND
12 36 13 37
43 18
17 16 15 14 10 9 8 7
44 45 46 47 48 2 3 4
6 5
19 42
41 40 39 38 34 33 32 31
20 21 22 23 24 26 27 28
30 29
X7R
R317 10K
R357
GND 10K
rd
1 6
4
2
10
9
8
7
6
5
4
3
2
22
1
VCCA
B7
B6
B5
B4
B3
B2
B1
2 B0
GND
VCCB
D65
GND
1
14
15
16
17
18
19
20
21
13 12 11
23 24 100n
GND
C185
GND
rd
GND
GND
gn
GND
gn
GND
Name
GND
gn
15.08.2013 W. Hecht
Date
GND
gn
'uC1_IN_D_Reset' C159 47n
1K
R316
Reset1 D136 rd
GND
R315 10K
X7R
Print date: 15.08.2013
Signatur
Filename
Description
TP70
GND
U686e
U686e-a-a.scm
Axis Controller
PLD_OUT_D_Global Axis Enable/'STOP' PLD_OUT_D_HardwareOK PLD_OUT_D_MotRotation 'PLD_OUT_D_Enable PWM Limiting' PLD_OUT_D_Trigger uC1 PLD_OUT_D_Trigger uC2 PLD_OUT_D_Brake/Clutch ENA 'PLD_OUT_D_Motor Overcurrent store'
C184
100n
Released 15.08.2013 R. Frank
Drawn
GND
gn
gn
4 IC22-B 74AHCT1G126GV 2
1
+3V3
R314 10K
+5V
+5V
1PS79SB31
1PS79SB31 5 D135 8
7
3
74LVC4245APW
A7
A6
A5
A4
A3
A2
A1
A0
3 EN1 3 EN2
G3
IC2
1PS79SB31
D137
100n
'PFO' 'WDO'
'RESET'
GND
MAX705ESA
'MR' WDI
PFI
VCC
X7R
C160
IC44
D160 D157 D121 D120 D119 D118 D116 D107
100R
R41
C161 100n
GNDGND
+5V
GND
1 TDI 11 TCK 25 TMS 35 TDO
CLK2/I CLK3/I
D0/GOE1 D2 D4 D6 D8 D10 D12 D15
C0 C1 C2 C4 C6 C8 C10 C11
VCCO GND
BANK 1
TP50
R356 10K
uC1_OUT_D_WDI Clock
LC4064ZE-7TN48C
VCC VCC GND GND
CLK0/I CLK1/I
B0 B2 B4 B6 B8 B10 B12 B15
A0/GOE0 A1 A2 A4 A6 A8 A10 A11
VCCO GND
BANK 0
IC39
'uC2_IN_D_Reset' BDM_OUT_D_Ena Reset_uC2
0R
'uC1_IN_D_Reset' BDM_OUT_D_Ena Reset_uC1
R321 10K
1K R145
A
X7R
BDM_OUT_D_Ena Reset_uC1
X7R
+5V
X7R
1K R122
+5V
1K
5
TP69
GND
10K R289
4
TP68
GND
10K R277
3
TP67
TP66
TP65
6
GND
GND
GND
020
Ziehm Module
N/A
TP64
GND
3
Page
of 14
686e-48791a-a
A3
Size
03_cPLD_Safety
Part No/Drawing No
Scale
TP49
A-Axis Controller
Variant Description
GND
10K R276
2
R270 Res4
10K R275
+5V
1K R125 I_Mot Over
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1K R264 Res3
C63
10n
1K R256 Res2
10K R274
R331
R305 R306 R307
0R 0R 0R
1K R123
Rst Mot_I
100n C164
1K R168 Res1
X7R
Sol_ Ena
+
CLK
10K R273
21-50 10K R271
Fig. 21-35 10K R272
1
21 Kinematics
21.10.4.3 U686 schematics Page 3
U686 schematics page 3
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
A
GND
If pressed = operated/closed!
Down Button
GND
If pressed = operated/closed!
Up Button
Optional assembly
S3
S4
B3FS-1002
BTN_OUT_D_Button 1-
B3FS-1002
BTN_OUT_D_Button+
uC1_OUT_D_LowerLateralLED
Axis_Reserve_2
Optional assembly
Axis_Reserve_1_WigWag
R12
Up
+5V
Do1
GND
2
TP30
+5V
GND
1
+5V
GND
GND
1
2
680R
GND
R214
R240
2K2
R243
2K2
GND
C93
GND
GND
C121
GND
C120
Lower Lateral Hubtasten LED
2K2
R220
2K2 22n 22n
R215 R13 R221
X7R X7R
Up+ MP60
Down-1 MP61
+5V
+5V
GND
TP46
+5V
GND
1PS79SB31
GND
GND
3
+5V
Bewegungstasten im Autarkmodus
uCx_IN_D_Move- Button 2
Optional assembly, NOT Z-Axis
uCx_IN_D_Move- Button 1
uCx_IN_D_Move+ Button
Reserveeingang
uC1_IN_D_Reserve 2
uC1_IN_D_Reserve 1 WigWag
TP45
+5V
D87 D88 D89 D90
1PS79SB31 1PS79SB31 1PS79SB31
2
R286
4K7 680R 4K7 22K
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R231
R242
1PS79SB31 1PS79SB31
R327 680R 680R
100n 100n
Name
15.08.2013 W. Hecht
Date
Normally closed contact
GND
Optional assembly, all parts NOT ON: Z-Axis
Print date: 15.08.2013
Signatur
NUS_OUT_D_Nubbel Switch
Released 15.08.2013 R. Frank
Drawn
GND
Optional assembly, all parts NOT ON: Z-Axis
BS_OUT_D_Brake Switch
Brake Switch If Brake not active, switch operated/closed!
4
R9
+5V
5
+5V
Filename
GND
C118
GND
C99
1PS79SB31
+5V
+5V
GND
GND
U686e
U686e-a-a.scm
Axis Controller
2K2
R223
2K2
R11
Description
R230
C94 X7R X7R
D50 D103 D104 D105
1PS79SB31 1PS79SB31
X7R X7R
TP42
TP43
GND
0R
TP44
GND
Optional assembly, ONLY Z-Axis
GND
N/A
Scale
020
Ziehm Module
A3
Size
4
Page
of 14
686e-48791a-a 04_I/O General 1
Part No/Drawing No
A-Axis Controller
Variant Description
Optional assembly, ONLY Z-Axis
uC1_IN_D_Nubbel switch active
TP59
GND
Optional assembly, NOT Z-Axis
uCx_IN_D_Limit Switch-
Optional assembly, NOT Z-Axis
uCx_IN_D_Limit Switch+
6
uC1_IN_D_Axis Brake active
0R 0R
+5V
680R
680R 680R
100n 100n
D34 D51 D58 D102
1PS79SB31 1PS79SB31 1PS79SB31
R265 R269 R278
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 0R
Fig. 21-36 R282
1
21 Kinematics
21.10.4.4 U686 schematics Page 4
U686 schematics page 4
21-51
E
D
C
B
+15V
CAN-D_L
CAN-D_H
+5V
4
1
2
C65
R194
GND
220n
3
2
X7R
GND
4
5
V+
7
V-
+
-
10R
R19
GND
10R
1K
R211
1
6
GND
IC29 CA3140M
8 0R
R213
1K
R313
Optional assembly, either 0R0 or OPV scenario
Optional assembly
Optional assembly, 120R only on C + Y-Axis!
R197 43K
v=20
2K0
R148
GND
R219 43K
3 11μH
L4
2K0
R212
TE_OUT_A_Tacho Supply
Temp.sensor very close to L28/L29!
KTY81-210
R139
120R
PTC
R10
6
7
GND
4
2
3
GND
Rs Vref
TxD RxD
VCC
C11
C10
PCA82C250
CANL
CANH
GND
IC3
X7R
100n
+
8 5
1 4
3
Optional assembly, either potentiometer or fixed resistor
GND
5
V+
+5V
V-
+
-
C119 100n
GND
100μ/10V
2
3
2
X7R
7
1
8
5
GND
+5V
IC35-A LM311M 6
1 GND
IC6 CA3140M
6
GND
7
R216
+5V
GND
C158 10n
3K3
TP38
uC1_IN_A_Temp Motor
TP72
TP41
2
T33 BSS138
R155 2K2
GND
1
3
+5V
R253
+5V
rd D74
S6
GND
1 3 2 4 6 5 1201M2S3CQE2 Autark
+5V
Host Enable High=fast Low =slow
Name
15.08.2013 W. Hecht
Date
Released 15.08.2013 R. Frank
Drawn
uC2_OUT_D_Pos Zero Positioning
uC1_OUT_D_Pos Zero Positioning
GND
GND
2K2
Print date: 15.08.2013
Signatur
22K
R172
R169
5
2K2
R52
+5V
4K7
GND
GND
R54
R147
2K2
R249
GND
GND
GND
Filename
+5V
GND
+15V
Gl_Ena MP50
T6 BC817-40
47K
R191
GND
D32
D31
+5V
GND
1PS79SB31
D67
'Limit' MP48
T10
2
U686e-a-a.scm
U686e
2
6
'NOTAUS_OUT_D_Emergency Active'
SWT_OUT_D_Mode Autark
T31 BSS138
'PLD_IN_D_KM Enable Limiting'
gn D69
R153 2K2
GND
1
3
+5V
+15V
N/A
Scale
020
Ziehm Module
A3
Size
5
Page
of 14
686e-48791a-a 05_I/O General 2
Part No/Drawing No
A-Axis Controller
Variant Description
Optional Assembly Zero Positioning External Encoder
POS_IN_D_Zero Positioning
TP47
T32 BSS138
PLD_IN_D_Global Axis Enable/'STOP'
gn D73
R154 2K2
GND
1
3
+5V
'Swt_EM' MP63
D66 1PS79SB31
+5V
Autark MP74
GND
GND
R190
Axis Controller
GND
Description
Optional Assembly, just one R
GND
2K2
R56
'KM_OUT_D_Enable PWM Limiting'
KM_OUT_D_Global Axis Enable/'STOP'
GND
'uCx_IN_D_Tacho Available'
'KM_OUT_D_NOTAUS'
+5V
uC1_OUT_D_CAN_TxD uC1_IN_D_CAN_RxD
TP40
+5V
3K3
R195
D83 1K
10R
22R
220n
1PS79SB31
TS_OUT_A_Temp Motor
10K
R343
R18 2K4
P8
100R
X7R
KM_NOT
1K8 Autark
C69
R251
+5V
R310 R308
4
22n
1PS79SB31 22n 1PS79SB31
3
yl
A
RPM_U_Thres MP71
1K 7K5
R257 D9
D59 D60
GND R312
X7R
4K7
D155 D156
1PS79SB31 D123
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
X7R
100n C152 4K7
22R
R128
22K R7
R193
C154
1PS79SB31 1PS79SB31 R170
22n X7R
C9 1PS79SB31 1PS79SB31
R341
+15V
22K R8
22R
X7R
C136 10K
X7R
22K
R342
2
BC807-40
21-52
GND
+
Fig. 21-37 -
1
21 Kinematics
21.10.4.5 U686 schematics Page 5
U686 schematics page 5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
--------f_max
R23
C ---------35,7KHz
A ---------25,6KHz
External Rotary Encoder
Y ---------12,5KHz
10K
10K
4
Optional assembly
GND
R57
Z ---------40,8KHz
'POS_OUT_D_Data Valid MT'
TP20
VCC
GND
A
B
GND
+5V
8
5
6
7
C88 100n
Ui 15V -- = --Uo 5V
GND
470R
R141
'uCx_IN_D_Data Enc Valid MT'
TP18
POS_CLOCK+
'POS_CLOCK-'
RPMENC_OUT_D_ChanA
2K0
R85
R31 10K
+15V
MAX485ECSA
DI
DE
3
R76
uC1_OUT_D_Pos CLOCK
RO \RE
1
2
D13
+5V
100μ/10V C16 +
C17 100n
X7R
120R
uCx_IN_D_RPMENC ChanA
TP15
GND
4
3 GND
+5V
Ui 15V -- = --Uo 5V
Name
15.08.2013 W. Hecht
Date
TP17
R25 TP16
+5V
GND
100μ/10V C19
120R
Filename
X7R
U686e
U686e-a-a.scm
Axis Controller
uCx_IN_D_RPMENC ChanB
5
Description
+5V
Print date: 15.08.2013
Signatur
GND
470R
R143
'uCx_IN_D_Data Enc Valid 1'
100n
C87
5
'POS_DATA-' POS_DATA+
6
A
8 7
VCC B
MAX485ECSA
DI
DE
\RE
RO
IC9
RPMENC_OUT_D_ChanB
2K0
X7R
Released 15.08.2013 R. Frank
Drawn
GND
1 2
GND
R51
R177
R32 10K
+15V
Optional assembly
GND
10K
'POS_OUT_D_Data Valid 1'
External Positioning Encoder
GND
TP19
uCx_IN_D_Pos DATA
R62
R50
10K
100K
X7R
GND
C13
R27 R37
100K
+5V
1PS79SB31
IC8
NP0
10K 10K
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1PS79SB31 R140
D14 1,8n D15
D8
A
R142
1PS79SB31
R24 1PS79SB31
1PS79SB31
4
10K
C30
+5V
10K
D18
+
3
C14
2
NP0
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 1,8n D30
Fig. 21-38 1PS79SB31
1
N/A
Scale
020
Ziehm Module
686e-48791a-a
A3
Size
6
Page
of 14
06_I/O External Encoder
Part No/Drawing No
A-Axis Controller
Variant Description
6
21 Kinematics
21.10.4.6 U686 schematics Page 6
U686 schematics page 6
21-53
100n
E
D
C
B
'PLD_OUT_D_Enable PWM Limiting'
GND
2K0
BAT64 R49
100n
PWM Limiting Enable
2
1
GND Optional assembly, either potentiometer or fixed resistor
C1
P1
5K
74AHC1G02
IC26-A 4
1K4
R14
6.8n/100V
NP0
+5V
C3
Tv lower limit
4
1
5
4
2
Q
'Q'
IC28-B 6 74HC08D
7
6
LimLo MP51
IC28-A 3 74HC08D
74HC4538
CX RX/CX
'R'
'B' &
A
IC13-A
PWM Limiter
1 2
3
5 +5V
BAT64 R126 2K0
2 3
P2
5K
100n
GND
R162 10K
GND
R161 10K
Limit V
Full V
IC27-A 1
5K1
R26
12
Name
15.08.2013 W. Hecht
Date
74HC02D
74HC4538
CX RX/CX
'R'
'B' &
A
IC27-B 4
9
10
LimUp MP52
9 IC28-C 8 74HC08D
5
GND
GND
GND
Filename
Description
1K R226
R175 10K
GND
R166 10K
1K R225
4
13
74LVC1G86
e
IC11-B
74HC02D
IC27-D
U686e
U686e-a-a.scm
Axis Controller
2
1
12
11
PWMLimit_OUT_PWM_Upper Limit
10
Print date: 15.08.2013
Signatur
1PS79SB31 D101
1PS79SB31 D100
'Q'
Q
74HC02D
IC13-B
10
15 14
13
11
5 6
C0G
Released 15.08.2013 R. Frank
Drawn
9
8
4
IC27-C
6.8n/100V
Tv upper limit
74HC02D
PWMLimit_OUT_PWM_Lower Limit
GND Optional assembly, either potentiometer or fixed resistor
C43
R77 10K
3 D4 2
3 D11 2
TP51
C42
3
NP0
A
uC2_OUT_D_Motor PWM
2
22p
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C122
21-54
X7R
22p
Fig. 21-39 X7R C0G
C123
1
gn
Diagnose
N/A
Scale
020
Ziehm Module
A3
Size
7
Page
of 14
686e-48791a-a 07_PWM Limiting
Part No/Drawing No
A-Axis Controller
Variant Description
GND
'uCx_IN_D_PWM Diag ok'
'PWMLimit_OUT_PWM_Motor'
PWMLimit_OUT_PWM_Motor
PWM_ok
D68
TP36
R224
2K2
TP32
6
21 Kinematics
21.10.4.7 U686 schematics Page 7
U686 schematics page 7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
C40 2,2μ/25V
C41
100n
X7R
GND
100K
R66
PWMLimit_OUT_PWM_Motor
R35 75R
+15V
R68 10K
GND
TP5
4
3
1
2
LVG
Vout
HVG
Vboot
L6384ED
GND
DT/ST
IN
VCC
IC17
5
6
7
8
5
2
5
C39
10R
R58
T11-A BC847BPN
3
4 BC847BPN T11-B
1
6
100n
X7R
3
4 BC847BPN T13-B
10R 1
1
C125 4,7n
1
+30V_P
GND
T7 IRFIZ48 1
1
KK1
1
6
Name
3
4 BC847BPN T12-B
R59
10R
T12-A BC847BPN
100n
X7R
C33
3
15.08.2013 W. Hecht
Date
1
6
4 BC847BPN T14-B
R78
10RT14-A BC847BPN
MOSFETs on heat sink
96mm X 2mm
5
2
5
2
Print date: 15.08.2013
Signatur
HVG
Vboot
GND
DT/ST
IN
VCC
IC18
4
3
1
2
Filename
X7R
U686e
U686e-a-a.scm
Axis Controller
'PWMLimit_OUT_PWM_Motor'
L6384ED
LVG
Vout
Description
5
6
7
8
5
R79 100K
R69 10K
GND
TP4
Ziehm Module
N/A
Scale
C35 2,2μ/25V
686e-48791a-a
A3
Size
8
Page
of 14
08_PowerStageUnit
Part No/Drawing No
020
+15V
A-Axis Controller
Variant Description
GND
C34 100n
6
+
Released 15.08.2013 R. Frank
Drawn
3
T9 IRFIZ48
T8 IRFIZ48 3
3
2
Motor_OUT_PWM_2
2
X7R
2
3
C66 1000μ/50V
T5 IRFIZ48 2
C126 1000μ/50V
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
C31 100n
T13-A R65 BC847BPN
F
C32 220n
6
F
C23 220n
Motor_OUT_PWM_1
F
C22 220n
2
X7R
C124 4,7n
F
4
X7R
3
X7R
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C128 4,7n C127 4,7n
A
2
F
C51
R34
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 75R
Fig. 21-40
+
C57
+
220n
+
220n
1
21 Kinematics
21.10.4.8 U686 schematics Page 8
X7R
U686 schematics page 8
21-55
E
D
C
B
Motor_OUT_PWM_1
Motor_OUT_PWM_2
Motor_OUT_PWM_2a
C2 F
Output Filter Optional on Z
fg~10KHz
10μ/160Vdc
PLD_OUT_D_BrakeR Release
300μH 5.0A
L29
GND
C45 C46
Motor_OUT_PWM_1a
F F
L28
300μH 5.0A
R15
R1
4K7
+30V_P
GND
GND
R138 10K
12V 6A
T16 BC817-40
A2
A1 K1-A
LL4007 D37
+15V
GND
LL4007 D57
Drive D17 gn
5K1
C179
A2
A1 K2-A
100n
C0G
0R015 +30V_P
D16 LL4007
0,015 3,3A 0,2W
0,015 3,3A 0,2W
R80
A ----------
C ----------
GND
4
1R /30W
4n7/250VAC X7R
C29
X7R
C28
8 + -
V+
GND
NC
OUT
6
3
2
GND
2
4
5
GND
4
1
8
Filename
Description
5
V+
7
X7R
U
+5V
MOTOR_OUT_2
14K50
R74
MOTOR_OUT_1
6
+15V
GND
GND
R241
U686e
U686e-a-a.scm
place close to the uC
fg=8Hz
C181
GND
Axis Controller
47R
+5V
GND
D124 1PS79SB31
IC20 CA3140M
220n
10R
C180 100n
68K
C166 C153 C117 100n
L6 BLM21BD221
R167
10R
R150
5
C91
R183
GND
V-
+
-
GND
C64 220n
Print date: 15.08.2013
Signatur
Vref=2,5V
AD8205
VREF2
VREF1
-IN
+IN
IC38
Name
3
7
1
15.08.2013 W. Hecht
Date
12V 6A
Released 15.08.2013 R. Frank
Drawn
12V 6A
Brake Resistor to heat sink
K1-B K2-B
A
Y ---------------------Gain=50 -> Ushunt=0,05V 0,015 Rshunt= 3,3A Imax= 0,2W Pshunt_max=
LL4007 LL4007
D1 D52
D53 D54
LL4007 LL4007
11 11
12 14 14 12
R20
10k 0.1%
3
X7R
2
C0G
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R131 R137
C0G
GND
10k 0.1%
C0G
21-56 X7R
Fig. 21-41 100n
X7R
1
Uout High=5V MP6 Motor-I
N/A
Scale
020
Ziehm Module
686e-48791a-a
A3
Size
9
Page
of 14
09_BrakeR_Filter_Curr
Part No/Drawing No
A-Axis Controller
Variant Description
uC1_IN_A_MotorActualCur
M
6
21 Kinematics
21.10.4.9 U686 schematics Page 9
U686 schematics page 9
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
220n/250Vdc
E
D
C
B
A
Optional assembly, either potentiometer or fixed resistor
Over_I_ThresMP54
Optional assembly, either potentiometer or fixed resistor
Over_I_Thres+ MP31
uC1_IN_A_MotorActualCur
GND
C174 100n
GND
R100
C67 100n
R130
+5V
2K7 8K2
X7R X7R
2
+5V
GND
GND
3
2
GND
C79 10n
GND
C77 10n
2
3
5
7
5
IC36-A LM311M 6
1 GND
7
Set up Overcurrent for Move-
Set up Overcurrent for Move+
IC16-A LM311M 6
1 GND
3
+5V
+5V
4K7 4K7
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
20K 5K
P7 P9
X7R X7R
R157 R132 R119 R120
R151 R156
2K7 5K6 3K9 560R
+
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 -
Fig. 21-42 +
-
1
TP33
TP13
1 4
Name
15.08.2013 W. Hecht
Date
Print date: 15.08.2013
Signatur
'PLD_IN_D_Motor Overcurrent temp'
Released 15.08.2013 R. Frank
Drawn
IC7-A 74AHCT1G08
2
4
Filename
Description
5
U686e
U686e-a-a.scm
Axis Controller
N/A
Scale
020
Ziehm Module
686e-48791a-a
A3
Size
10 of 14
Page
10_Overcurrent Motor
Part No/Drawing No
A-Axis Controller
Variant Description
6
21 Kinematics
21.10.4.10 U686 schematics Page 10
U686 schematics page 10
21-57
E
D
C
2 D19
47μ/10V
D29
2
4
1 2
3
5
'R'
74HC4538
CX RX/CX
'Q'
Q
Q
'Q'
Rising edge Ushunt=0,09V Rshunt= 0,16 Imax= 0,5A Pshunt_max= 0,05W
D40 gn
D12
Solenoid for C-Axis Clutch for Y+A-Axis Break for Z-Axis
+30V_P
MBR745
Print date: 15.08.2013
Signatur
C171 4,7n
4
100R
D61 R55
D72 SS12 R3 Net2
PWMSOL_OUT_PWM_Status_Sol 1
MP12 Sol1
2x 4700μ/50V
+
3
BAT64
100K
R29
GND
+5V_Sol
3
BAT64
100K
R6
C55
47μ/10V
GND
+
IC12-B
1K
12
R250
11
X7R
0R
GND
R53 C58
+5V_Sol
C61
B
47K 1n
MBR745
4
Solenoid
+5V
GND
TP8
uC1_IN_A_SolenoidCur 2
0R equiped if not Z-Axis!
020 N/A
A3
Size
11 of 14
Page
11_SolenoidControlUnit 1
686e-48791a-a
A-Axis Controller Ziehm Module
Part No/Drawing No
Scale
fg=3,6KHz
C183 470n
uC1_IN_A_SolenoidCur 1
GND
C170 470n
uC1_IN_A_SolenoidCur 1
place close to the uC
6
Variant Description
47R
R244
D49 1PS79SB31
Max. 30W
+5V
16K
R199 R198 R188 0R47
PLD_OUT_D_Brake/Clutch ENA
NP0
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C0G
R192
3
C0G
First stage equiped anyway!
10R
A
C56
X7R
+
X7R
2
R222
21-58 0R
Fig. 21-43 X7R
+ X7R
1
21 Kinematics
21.10.4.11 U686 schematics Page 11
U686 schematics page 11
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
1 2 3 4
1 2 3 4
SL10/SMD052/4G
X8
Only for Ziehm debuging!
SL10/SMD052/4G
X7
Only for Ziehm debuging!
SL1-2G
X200
GND
GND
Main Interface (Male)
+5V
GND
+30V
+5V
GND
GND
GND
GND
CAN-D_H CAN-D_L
MP3 CAN-D-L
uC1_IN_D_RxD Debug
uC1_OUT_D_TxD Debug
Main Supply Interface Power Supply
GND
MP1 GND
KM_OUT_D_Global Axis Enable/'STOP' PLD_OUT_D_HardwareOK 'KM_OUT_D_NOTAUS' 'KM_OUT_D_Enable PWM Limiting' MP2 CAN-D-H
220n
uC2_IN_D_RxD Debug
uC2_OUT_D_TxD Debug
GND
from external
GND
Solenoid_1_OUT Solenoid_1_IN
Equipped ANYWAY
+5V
R86
to drive external
MX 43650-2RP
1 X13 2 MF
33R
SL
GND
S1
B3FS-1002
Solenoid Brake
4
L24 L23
Name
15.08.2013 W. Hecht
Date
TP27
TP28
Filename
Description
90325-06
Print date: 15.08.2013
Signatur
M
Motor
Rotary Encoder RPM SENSOR INTERFACE (Motor Tacho)
MF
1 X12 2 3 4 5 6 Picoflex
GND
5
GND
TP29
U686e-a-a.scm
U686e
6
MX 87832-2020
Ziehm Module
N/A
Scale
686e-48791a-a
A3
Size
12 of 14
Page
12_Connections
Part No/Drawing No
A-Axis Controller
Variant Description
020
X14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Test connector Only for Ziehm!
PWMSOL_OUT_PWM_Status_Sol 1 PWMSOL_OUT_PWM_Status_Sol 2 PLD_OUT_D_MotRotation PLD_OUT_D_Brake/Clutch ENA PLD_OUT_D_BrakeR Release PLD_OUT_D_Trigger uC1 PLD_OUT_D_Trigger uC2 PWMLimit_OUT_PWM_Motor PWMLimit_OUT_PWM_Lower Limit PWMLimit_OUT_PWM_Upper Limit 'uCx_IN_D_PWM Diag ok' uC1_IN_A_MotorActualCur POS_IN_D_Zero Positioning +30V_P +15V +5V +5V_Sol +3V3 +1V8
Axis Controller
POSITION ENCODER INTERFACE
MF
MF
MX 43045-10-12RP Encoder (Female) (ca. 100mA)
1 X10 2 3 4 5 6 7 8 9 10 11 12
X203 MX 43045-01-2RP 1 2
GND
Released 15.08.2013 R. Frank
Drawn
L8 L9 L10 L11 L12 L13 L14 L15
BLM21BD221
+15V
L25
1 X9 2 3 4
MX 43650-13-4RP L30
BLM21BD221 GND
TE_OUT_A_Tacho Supply
MOutMP22
BLM21BD221
MOTOR_OUT_2
MOut+ MP21
Up/Down NULL Position
POS_CLOCK+ 'POS_CLOCK-' POS_DATA+ 'POS_DATA-'
L18 FeB 3A
Axis_Reserve_2
Axis_Reserve_1_WigWag
MOTOR_OUT_1
GND
RPMENC_OUT_D_ChanB RPMENC_OUT_D_ChanA
C89 100n
BLM21BD221 L43
GND
1
2
+15V
X201 MLAS100-03 1 2 PAND 3 BLM21BD221 GND L45
'POS_OUT_D_Data Valid 1' 'POS_OUT_D_Data Valid MT' POS_IN_D_UP/DOWN POS_IN_D_Zero Positioning
Leitungsfunktion gleich für Typen von Encoder der Hersteller: *Ivo-Baumer *Sick *Pepperl und Fuchs
NUS_OUT_D_Nubbel Switch
Optional assembly, NOT ON: Z-Axis
R160
GND
X7R
C12
100n
F
X202 MX 70553-2RP 1 2 GND
10K C86
+30V
L44 BLM21BD221
R159
BS_OUT_D_Brake Switch
X7R
3
10K
X4 MX 43045-01-14RP 1 2 3 4 L5 5 L1 6 L2 7 L3 MF 8 L7 9 10 FeB 3A 11 12 13 14
2
C85
A
100n
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C90
C169
R70
R93
X7R
100n
X7R
R75
R117
22K
22K
10K
10K
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 GND
100n
Fig. 21-44 X7R
1
21 Kinematics
21.10.4.12 U686 schematics Page 12
U686 schematics page 12
21-59
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
F1
2
MBR1645CT D55
GND
C15 1000μ/50V
Ui 35V -- = --Uo 5V
100n
C50
Attention at high capacity due to continued drive!
X7R
+30V_P MP25
GND
L26
+5V
FeB 3A
1PS79SB31
uC1_IN_A_actual +30V_P
TP52
GND
3x
C80
C83
GND
2
3
C81 100n
+5VSol MP29
220μ/10V
Local power supply for remaining Solenoid action of >1,5s when voltage fail
1K5
R64
D70 LL4007
220μ/50V
C92
L19
+5V
1
GND
1
C109 100n
4
GND
+5V_Sol D78 gn
D79 BZX84C2V7
OUT
2 3
7 6
GND
2
GND
LM317LM
VOUT VOUT
+5V_Sol
+30V_P
IN
VOUT VOUT
ADJ
VIN
IC47
GND
X7R
C150 100n
FeB 3A
R78HB_15V-0.5A
3
C107 100n
GND
Name
+1V8
+3V3
GND
220μ/10V
10K
R186
GND
L21
X7R
Print date: 15.08.2013
+3V3
Filename
3
2 3
7 6
+5V
R78_5V-0.5A
LM317LM
240R
GND
+5V D36 gn
GND
U686e
U686e-a-a.scm
L22 FeB 3A
+15V
C110 100n
GND
D38 BZX84C2V7
Axis Controller
+3V3 D106 gn
GND
2
GND
VOUT VOUT
4
OUT GND
VOUT VOUT
ADJ
VIN
IC43
IN
IC33
Description
C144 100n
1
5
1
C112 100n
GND
T36 BC817-40
+1V8 D125 gn
GND
Signatur
GND
+5V
X7R
GND
FeB 3A
220μ/25V
C113
+15V
C162
+3V3 MP73
15.08.2013 W. Hecht
Date
GND
C151 100n
FeB 3A
L39
GND
220μ/25V
C108
+15V MP10
Released 15.08.2013 R. Frank
Drawn
GND
L20 FeB 3A
LL4148
7AT
1
R22
R21
240R 470R
3
20K
3K3
X7R
R280 D5 R279
D6
C8
LL4007
330R
X7R
IC10
R82
+30V MP9
R185
F2
D7
C82
1AT
100n
1K8
4
10K
3
R67
A
3,3n
1K
LL4148
+30V
C6
2
+
X7R
C7
X7R +
X7R
BZX84C5V1 D3
51K R5
330R
X7R
R99 3 2
R4 3 2
X7R
R247 R281
51R 51R
R248 D2 R36
Fig. 21-45
+
3
+
FeB 3A
L37
GND
C147 100n
GND
220μ/10V
C111
+5V MP24
+15V D39 gn
GND
+30V_P
D10 BZX84C24 +30V_P D33 gn
GND
N/A
Scale
GND
A3
13 of 14
Page
686e-48791a-a 13_Power Size
TP1 TP2
GND MP11
A-Axis Controller Ziehm Module
Part No/Drawing No
020
+1V8
220μ/10V
C163
+1V8 MP62
GND
220μ/10V
C78
+5V
6
Variant Description
D35 BZX84C9V1
GND
2
+ X7R
+ +
1K5
+
R38
+
2K7
21-60 + +
3
+
2
1
21 Kinematics
21.10.4.13 U686 schematics Page 13
U686 schematics page 13
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Fig. 21-46
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
GND
M4 MTH3.3mm DK SC8mm
M3 MTH3.3mm DK SC8mm
M2 MTH3.3mm NDK SC8mm
M1 MTH3.3mm NDK SC8mm
M[21-23] MTH3.5mm NDK
M[7-12] Mark. Point 1.5mm
F
C36 22n
F
C27 22n
1
U686 - Coding:
R13C 10R
R13A 10R
For use in A-Axis - R13A not fitted For use in C-Axis - R13C not fitted For use in Y-Axis - R13Y not fitted
2
10R
R13Y
3
+5V_Sol
+5V_Sol
+5V_Sol
IC-Supply Solenoid (Optional assembly, not for Z-axis)
8
7
GND
+5V
16
C73
GND
7
GND
+5V
5
3
GND
+5V
14
GND
3
+15V
+15V
IC-Supply
5
5 GND
3
GND
3
8
8
C177 100n
LM311M
V+
IC16-B
X7R
C103 100n
74AHCT1G126GV
VCC
IC1-A
X7R
C129 100n
74AHCT1G126GV
VCC
GND
GND
Name
3
Released 15.08.2013 R. Frank
15.08.2013 W. Hecht
Date
74AHC1G00
VCC
IC19-B
X7R
C104 100n
74AHC1G32
VCC
IC15-B
X7R
C102 100n
74HC4538
VCC
Print date: 15.08.2013
Signatur
GND
GND
Filename
Description
+15V
LM311M
V+
V-
V-
V-
U686e
U686e-a-a.scm
Axis Controller
8
IC35-B
X7R
C178 100n
LM311M
V+
X7R
+5V
+5V
IC36-B
GND
GND
X7R
GND
3
IC22-A
X7R
C115 100n
7
3
8
IC12-C
C101 100n
74AHCT1G08
VCC
IC7-B
X7R
C114 100n
GND
74HC126
VCC
IC5-E GND
74AHC1G02
VCC
IC26-B
C106 100n X7R
100n
GND
74LVC1G86
VCC
X7R
C76
74HC02D
VCC
X7R
IC11-A
C116 100n
X7R
100n
74HC4538
GND
100n
IC27-E
C75
74HC08D
VCC
X7R
GND
IC13-C
VCC
X7R
100n
5
IC28-E
C74
Drawn
5
5
16
5
5
+5V
+5V
14
14
+5V
+5V
IC-Supply
4
4
4
4
GND
GND
GND
GND
GND
N/A
Scale
020
Ziehm Module
686e-48791a-a
A3
Size
14 of 14
Page
14_Miscellaneous
Part No/Drawing No
A-Axis Controller
Variant Description
GND
GND
GND
6
21 Kinematics
21.10.4.14 U686 schematics Page 14
U686 schematics page 14
21-61
21 Kinematics
21.11
Z Axis Module U693
Please turn over page to continue.
21-62
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.11.1
Connectors
21.11.1.1 Location of Connectors
Fig. 21-47
U693b connectors
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-63
21 Kinematics
21.11.1.2 Description of connectors 21.11.1.3 Description of connectors X4: Interface to Kinematics Module Type: 14 pin connector, female, MOLEX 3mm Pin
Function
Pin 1
+Ub
Pin 2
+Ub
Pin 3
+Ub
Pin 4
GND
Pin 5
/Stop = enable to axis
Pin 6
HW-OK signal from axis
Pin7
/Emergency to axis
Pin 8
Fast-speed enable to axis
Pin 9
GND
Pin 10
GND
Pin 11
GND
Pin 12
CAN-D_H
Pin 13
CAN-D_L
Pin 14
GND
X9: Auxiliary Switches input Type: 4 pin connector male, Molex Pin
Function
Pin 1
switch 1a
Pin 2
switch 1b
Pin 3
switch 2a
Pin 4
switch 2b
21-64
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
X10: Position Encoder Interface Type: 12 pin connector, female, MOLEX Pin
Function
Pin 1
Clock +
Pin 2
Clock -
Pin 3
Data +
Pin 4
Data -
Pin 5
Data /Valid 1
Pin 6
Data /Valid MT
Pin7
Up/Down
Pin 8
NULL (Reset)
Pin 9
+Ub (10V – 30V)
Pin 10
GND
Pin 11
GND
Pin 12
GND shield
X104 and X105: Motor Output Type:1 pin connectors male, RM6006 6,3mm Pin
Function
X104
Motor -
X105
Motor +
X12: RPM Sensor Interface (at motor) (for servicing use only) Type: 6 pin connector, flat-ribbon Pin
Function
Pin 1
Motor +
not used via this connector
Pin 2
Motor -
not used via this connector
Pin 3
GND
Pin 4
+5V
Pin 5
Data channel B
Pin 6
Data channel A
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-65
21 Kinematics
X102: RPM Sensor Interface (at motor) Type: 10 pin connector, flat-ribbon Pin
Function
Pin 1
n. c.
Pin 2
+5V
Pin 3
GND
Pin 4
n. c.
Pin 5
Data channel A -
Pin 6
Data channel A +
Pin 7
Data channel B -
Pin 8
Data channel B +
Pin 9
n. c.
Pin 10
n. c.
X13: Brake solenoid 1 Output Type: 2 pin connector male, Molex Pin
Function
Pin 1
Solenoid a
Pin 2
Solenoid b
X103: Brake solenoid 2 Output Type: 2 pin connector male, Molex Pin
Function
Pin 1
Solenoid a
Pin 2
Solenoid b
X100: Power input Type: 6 pin connector male, Panduit 3.96mm Pin
Function
Pin 1
HUB+30Vdc
Pin 2
GND
Pin 3
HUB+30Vdc
Pin 4
GND
21-66
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
X100: Power input Type: 6 pin connector male, Panduit 3.96mm Pin 5
HUB+30Vdc
Pin 6
GND
6 wires are used to provide the needed cross-section. X101: Limit Switches / Push Buttons input (interface to U701) Type: 20 pin flat ribbon connector male Pin
Function
Pin 1
Button up a
Pin 2
Button up b
Pin 3
Limit up a
Pin 4
Limit up b
Pin 5
Limit down a
Pin 6
Limit down b
Pin 7
Button down a
Pin 8
Button down b
Pin 9
+24V LED 1
Pin 10
0V LED
Pin 11
Button down a
Pin 12
Button down b
Pin 13
+24V LED 2
Pin 14
0V LED
Pin 15
n. o. (normally open)
Danger switch 1
Pin 16
c (common)
Danger switch 1
Pin 17
n. c. (normally closed)
Danger switch 1
Pin 18
n. o. (normally open)
Danger switch 2
Pin 19
c (common)
Danger switch 2
Pin 20
free
The limit switches and pushbuttons are connected to U701 and are lead from there with a single flat ribbon cable to U693. That allows the standard wiring within the mobile stand to U701.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-67
21 Kinematics
X5: CAN-D Support Connector Type: 4 pin connector male, Panduit Pin
Function
Pin 1
GND
Pin 2
+5V
Pin 3
CAN-D high
Pin 4
CAN-D low
To access the CAN-D from outside
21-68
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.11.2
LED Indicators
21.11.2.1 Location Of LED Indicators
Fig. 21-48
U693b LED indicators
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-69
21 Kinematics
21.11.2.2 Description of LED Indicators 21.11.2.2.1 Power LEDs LED
Name
D125
+1V8
D106
+3V3
D36
+5V
D39
+15V
D33
+30V_P
D78
+5V_Sol
Description
Power Supply
21.11.2.2.2 HW Status LEDs LED
Name
Description
D136
Reset
Reset work µC and safety µC
D40
Sol_1
Solenoid for brake 1
D77
Sol_2
Solenoid for brake 2
D68
PWM_ok
D17
Drive
Motor relay on
D1
LoLatLED
Underride protection active
21-70
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.11.2.2.3 SW Status LEDs 21.11.2.2.3.1 LEDs of the Work µC LED
Name
Description
D62
D62
Brake released
D63
D63
Running (flashing)
D64
D64
Encoder ERROR
D99
D99
Heartbeat ERROR
D138
D138
Tacho ERROR
D139
D139
Break switch (not used in Z axis)
D161
D161
Limit switches
D162
D162
Drive ERROR
21.11.2.2.3.2 LEDs of the Safety µC LED
Name
D132
D132
Running (flashing)
D133
D133
Not used
D134
D134
Heartbeat ERROR
D150
D150
Move button ERROR
D151
D151
Limit switches
D152
D152
Global enable ERROR
D163
D163
Emergency stop
D164
D164
Reset limit switches enable
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-71
21 Kinematics
21.11.2.2.3.3 LEDs of Watchdog and Safety CPLD LED
Name
D107
D107
CLK
D116
D116
Sol1_Ena (Brake released)
D118
D118
RstMot_I
D119
D119
Sol2_Ena (Brake released)
D120
D120
HWok
D121
D121
uC2_Rst
D157
D157
I_MotOver
D160
D160
ClearCnt
21-72
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21 Kinematics
21.11.3
Fuses, Switches and Potentiometers
21.11.3.1 Location of Fuses, Switches and Potentiometers
Fig. 21-49
U693b fuses, switches and potentiometers
21.11.4
U693 Schematics
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
21-73
E
D
C
B
GND
GND
GND
GND
R358
9
10
+5V
2
1
+5V
12
13
+5V
1
10
11 12 13 14 3 4 5 6
1
10
300R
3
300R
IC5-C
8
300R
74HC126 R84
IC5-A
74HC126 R171
11
74HC126 R118
10K
IC5-D
GND
uC1_OUT_D_HW-ID-Select
R39
GND
CP
GND
CP
Q7
VCC
DIP Switch
R201 R202 R203 R204 R205 R206 R207 R208
CAN-Address: -----------0x34 A 0x35 C 0x36 Y 0x37 Z 0x94 0x95 0x96
MSB
LSB D41 D42 D43 D44 D45 D46 D47 D48 MSB
LSB D21 D22 D23 D24 D25 D26 D27 D28 MSB
0R 0R 0R 0R 0R 0R 0R 0R
Optional assembly
R101 R102 R103 R104 R105 R106 R107 R108
S2
0R 0R 0R 0R 0R 0R 0R 0R
TP77
1 2
uC1_OUT_D_SPI CLK
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
CAN-Address
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
Options
22K
GND
+5V
TP3
+5V
GNDGND
10K
TP6 TP7 TP9 TP10
TP11 TP12
GND
R91 R92
R87 22K
uC1_OUT_D_SPI CS PORTExt
uC1_IN_D_SPI MISO 4 IC23-B 74AHCT1G126GV
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
HW-ID
C168 100n
LSB D91 D92 D93 D94 D95 D96 D97 D98
GND
8
15 2
9 7
16
+5V
GND
8
15 2
Optional assembly
74HCT165D
DS
D0 D1 D2 D3 D4 D5 D6 D7
IC45
74HCT165D
DS
X7R X7R
+5V
R386
R363 10K
uCx_IN_D_Limit Switch+ uCx_IN_D_Limit SwitchuC1_IN_D_Reserve 1 WigWag uC1_IN_D_Reserve 2
R376
1K
1K
1K
R362 R116 R115 R114 R113 R112 R111 R110 R109
R369 R371
C167 100n
15K
22K 22K
3 T3
3
T23
44 48 50 53 60 63 1 5
uC1_IN_A_SolenoidCur 1 uC1_IN_A_SolenoidCur 2 uC1_IN_A_Temp Motor uC1_IN_A_MotorActualCur uC1_IN_A_actual +30V_P uC1_PTB5 uC1_PTB6 uC1_PTB7
T4
3
T20
3
T21
3
uCx_IN_D_RPMENC ChanA
uC1_OUT_D_TxD Debug uC1_IN_D_RxD Debug uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO uC1_OUT_D_CAN_TxD uC1_IN_D_CAN_RxD
T22
3
3
23 24 25 26 12 13 14 37
15 16 17 18 19 20 29 30
31 32 33 34 35 36 40 41
uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB uC1_OUT_D_LowerLateralLED uC1_OUT_D_Solenoid 1 enable uC1_OUT_D_Solenoid 2 enable uC1_OUT_D_SPI CS PORTExt uC1_OUT_D_Motor_ready_to_work uC1_OUT_D_Reset Limit Switch
uC1_OUT_D_MOTOR on uC1_OUT_D_Pos Zero Positioning uCx_IN_D_Move- Button 2
43 45 47 52 61 2 4 6
uC1_IN_D_Debug On uC1_OUT_D_Pos CLOCK uC1_OUT_D_Reset Mot Overcurrent
uCx_IN_D_Pos DATA uCx_IN_D_Move+ Button uCx_IN_D_Move- Button 1 PLD_OUT_D_Trigger uC1
100R
46 49 51 54 59 62 64 3
uC1_IN_D_Flash Erase PLD_OUT_D_MotRotation
4
R324
100R
GND
GND
GND
Name
GND
GND
15.12.2014 W. Hecht
Date
GND
Released 15.12.2014 R. Frank
Drawn
GND
5
T24
R127 R146 R152 R135 R218 R323 R325 R326 3
MC9S08DZ60
GND
Print date: 15.12.2014
Signatur
2K2 2K2 2K2 2K2 2K2 2K2 2K2 2K2
VSSA
VREFL
VREFH
VDDA
VSS
VSS
\RESET
BKGD/MS
rd rd yl
D64 D138 D161
D162
D139
D99
D63
rd
yl
rd
gn
+5V
9 10 21 22 27 28
11
42
55
56
57
58
38
8
7
39
U693b
U693b-f-d.scm
C24 100n
GND
X7R
0R
R60
GND
100μ/10V
6
BLM21BD221
8MHz
Q1
C38
22p
C0G
C37
22p
C0G
C47 1n
GND
C49 100n
+5V
X5R
L32
N/A
Scale
020
Ziehm Module
Axis Controller
A3
Size
TP14
R73 470R
1
Page
of 15
693b-48793f-d 01_CPU
Part No/Drawing No
Variant Description
Reserved
uC1_OUT_D_WDI Clock uC1_OUT_D_HW-ID-Select
R61 1M1
C20 100n
uC1_IN_D_BKGD
Z-Axis Controller
yl D62
Filename
VDD VDD
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5
Description
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL PTF3/TPM2CLK/SDA PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE0/TxD1 PTE1/RxD1 PTE2/\SS PTE3/SPSCK PTE4/SCL/MOSI PTE5/SDA/MISO PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC21
2 2 2 2 2 2 2 2 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1
T2
GNDGNDGNDGND
R372
A
GND
1
19171513 119 7 5 3
R370 R95
9 7
20 1816141210 8 6 4 2
22K 100R
Q7
R374
PLD_OUT_D_HardwareOK uC1_IN_D_Axis Brake active uC1_IN_D_Nubbel switch active SWT_OUT_D_Mode Autark
R373 R136
22K
22K
22K
R375 100R
R17
R45
22K
3
R149
2
R96
+5V
100R
22n C54
16
100R
X7R X7R
VCC
R97
L31 X7R
D0 D1 D2 D3 D4 D5 D6 D7
R144
BLM21BD221
IC42
100R
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Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R71
L33 X7R
11 12 13 14 3 4 5 6
R322
R377
R378
1 2 3 4 5 6 7 8 9 10
100R
C62 X7R
100n C18 10K
BLM21BD221 X5R
21-74 C4 22μ/6,3V
Fig. 21-50 C48 22μ/6,3V
+
GND
1
21 Kinematics
21.11.4.1 U693bfd schematics Page 1
U693bfdU693bfd schematics page 1
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
22K
R379
GND
5
4
+5V
6
300R
R340
R196 R227 R290 R292 R293 R294 R295 R296
TP75
0R 0R 0R 0R 0R 0R 0R 0R
+5V
TP58
R291
LSB D108 D109 D110 D111 D112 D113 D114 D115 MSB
+5V
D159
Options
TP76
GND
1PS79SB31
R366
GND
22K
X7R
+5V
22K
R245
R367
+5V
GND
22K
GND
TP55
74HC126
IC5-B
uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO
1K
22K
10K
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
X7R
GND
GND
TP34
+5V
TP24 TP22 TP21
TP25
GND
TP48
GND
TP29
GNDGNDGND
10K
22K
GND
R382
3 T18
R338
3
T19
3
T25
3
T26
3
uCx_IN_D_RPMENC ChanA
uC2_OUT_D_TxD Debug uC2_IN_D_RxD Debug uC1_OUT_D_SPI CS uC2 uC1_OUT_D_SPI CLK uC1_OUT_D_SPI MOSI uC1_IN_D_SPI MISO uC1_OUT_D_Solenoid 1 enable uC1_OUT_D_Solenoid 2 enable
uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB uC2_OUT_D_Motor PWM uC2_OUT_D_Solenoid 1 readyToWork uC2_OUT_D_Solenoid 2 readyToWork uC2_OUT_D_Response Trig uC1_OUT_D_Motor_ready_to_work uC1_OUT_D_Reset Limit Switch
uC2_OUT_D_Release_from_brake uC2_OUT_D_Pos Zero Positioning uCx_IN_D_Move- Button 2
uC2_IN_D_Debug ON uC1_OUT_D_Pos CLOCK BDM_OUT_D_Ena Reset uC1_OUT_D_MOTOR on
PLD_OUT_D_HardwareOK SWT_OUT_D_Mode Autark
uCx_IN_D_Limit Switch+ uCx_IN_D_Limit Switch-
uCx_IN_D_Move+ Button uCx_IN_D_Move- Button 1 PLD_OUT_D_Trigger uC2
uCx_IN_D_Pos DATA
uC2_IN_D_Flash Erase PLD_OUT_D_MotRotation
4
R189
R182
T27
3
100R
100R
T28
3
23 24 25 26 12 13 14 37
15 16 17 18 19 20 29 30
31 32 33 34 35 36 40 41
43 0R 45 47 52 61 2 4 6
44 48 50 53 60 63 1 5
46 49 51 0R 54 59 62 64 3
GND
GND
GND
Name
GND
GND
15.12.2014 W. Hecht
Date
GND
Released 15.12.2014 R. Frank
Drawn
GND
5
T29
R333 R337 R339 R334 R350 R352 R354 R355 3
MC9S08DZ60
GND
Print date: 15.12.2014
Signatur
2K2 2K2 2K2 2K2 2K2 2K2 2K2 2K2
rd
D163
D164
D152
D150
D133
yl
yl
yl
rd
9 10 21 22 27 28
11
42
55
56
57
58
38
8
7
39
U693b
U693b-f-d.scm
C96 100n
GND
X7R
uC2_PTG2 uC2_PTG3 uC2_PTG4
0R
R254
GND
100μ/10V
GND
N/A
Scale
020
Ziehm Module
A3
Size
TP35
R266 470R
Axis Controller
2
Page
02_Safety-uC
Part No/Drawing No
22p
C0G
C141
22p
C0G
C142
X5R
of 15
693b-48793f-d
8MHz
Q2
+5V
C143 1n
L36
GND
X7R
Variant Description
GND
6
BLM21BD221
C146 100n
L34
R255 1M1
C44 100n
uC2_IN_D_BKGD
Z-Axis Controller
yl
D134 D151
gn rd
D132
Filename
\RESET
BKGD/MS
VSSA
VREFL
VREFH
VDDA
VSS
VSS
VDD
VDD
PTG0/EXTAL PTG1/XTAL PTG2 PTG3 PTG4 PTG5
Description
PTF0/TxD2 PTF1/RxD2 PTF2/TPM1CLK/SCL PTF3/TPM2CLK/SDA PTF4/ACMP2+ PTF5/ACMP2PTF6/ACMP2O PTF7
PTE0/TxD1 PTE1/RxD1 PTE2/\SS PTE3/SPSCK PTE4/SCL/MOSI PTE5/SDA/MISO PTE6/TxD2/TXCAN PTE7/RxD2/RXCAN
PTD0/PID0/TPM2CH0 PTD1/PID1/TPM2CH1 PTD2/PID2/TPM1CH0 PTD3/PID3/TPM1CH1 PTD4/PID4/TPM1CH2 PTD5/PID5/TPM1CH3 PTD6/PID6/TPM1CH4 PTD7/PID7/TPM1CH5
PTC0/ADP16 PTC1/ADP17 PTC2/ADP18 PTC3/ADP19 PTC4/ADP20 PTC5/ADP21 PTC6/ADP22 PTC7/ADP23
PTB0/PIB0/ADP8 PTB1/PIB1/ADP9 PTB2/PIB2/ADP10 PTB3/PIB3/ADP11 PTB4/PIB4/ADP12 PTB5/PIB5/ADP13 PTB6/PIB6/ADP14 PTB7/PIB7/ADP15
PTA0/PIA0/ADP0/MCLK PTA1/PIA1/ADP1/ACMP1+ PTA2/PIA2/ADP2/ACMP1PTA3/PIA3/ADP3/ACMP1O PTA4/PIA4/ADP4 PTA5/PIA5/ADP5 PTA6/PIA6/ADP6 PTA7/PIA7/ADP7/IRQ
IC46
2 2 2 2 2 2 2 2 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1 BSS138 1
T17
10K
22K
R368
TP31
R383
C68 47n
R384
R330 R304 R303 R302 R301 R300 R299 R298
T35 BC817-40
R361
R380 R381
T34 BC817-40
15K
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R385 R283
B
R40
22K 100R
R174 10K
R335
C175 1n
100R
10K
R284
R184
100R
A
R336
+5V
100R
Chance to Reset uC2 by PLD!
R351
3
R285
BLM21BD221
+5V
100R
C148 22n +5V
2
R353
X7R X7R
100n C25 R258
BLM21BD221 X5R
+5V
100R
C149 X7R
10K R262
X7R
10K R252
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 10K
L35 C145 22μ/6,3V
Fig. 21-51 C172 22μ/6,3V
+
GND
1
21 Kinematics
21.11.4.2 U693bfd schematics Page 2
U693bfd schematics page 2
21-75
E
D
C
B
R311 10K
C63 10n
1 2 3 4 5 6 7 8
JTag Interface
L38
+3V3
OUT
X7R
GND
100n
32.768kHz 3.3V
GND
TRI
VDD
Q4
C165
2
1
4
3
TP51
Qclk
uC1_OUT_D_Reset Mot Overcurrent SWT_OUT_D_Mode Autark uCx_IN_D_RPMENC ChanA uCx_IN_D_RPMENC ChanB PLD_OUT_D_BrakeR Release
uC2_OUT_D_Response Trig
R332
0R
BDM Interface uC2
BLM21BD221
GND
+3V3
+5V
0R 0R 0R
BDM Interface uC1
R268 R365 R267
uC2_IN_D_BKGD
GND
uC1_OUT_D_Motor_ready_to_work uC2_OUT_D_Release_from_brake uC2_OUT_D_Solenoid 1 readyToWork uC2_OUT_D_Solenoid 2 readyToWork
SL10/SMD052/8G
X3
GND
+3V3
GND
1 2 3 4 5 6
M80-826VP
X2
R287 10K
+5V
+5V
X7R
M80-826VP
C156 22n
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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0R 0R 0R
BDM_OUT_D_Ena Reset
GND
GND
+1V8
BDM_OUT_D_Ena Reset
R246 10K
+5V
X7R
R319 R364 R318
100n
C155
R309 10K
C157
uC1_IN_D_BKGD
1000μ/6,3V
R320 10K
X7R
1 2 3 4 5 6
GND
12 36 13 37
43 18
17 16 15 14 10 9 8 7
44 45 46 47 48 2 3 4
6 5
19 42
41 40 39 38 34 33 32 31
20 21 22 23 24 26 27 28
30 29
+5V
GND
1 TDI 11 TCK TMS 25 TDO 35
CLK2/I CLK3/I
D0/GOE1 D2 D4 D6 D8 D10 D12 D15
C0 C1 C2 C4 C6 C8 C10 C11
VCCO GND
BANK 1
LC4064ZE-7TN48C
VCC VCC GND GND
CLK0/I CLK1/I
B0 B2 B4 B6 B8 B10 B12 B15
A0/GOE0 A1 A2 A4 A6 A8 A10 A11
VCCO GND
BANK 0
IC39
X7R
R317 10K
R357
GND 10K
rd
1 6
4
2
10
9
8
7
6
5
4
3
1
B7
B6
B5
B4
B3
B2
B1
2 B0
GND
VCCB
VCCA
100n
D65
GND
1
14
15
16
17
18
19
20
21
13 12 11
23 24 100n
GND
C185
GND
GND
rd
GND
rd
GND
gn
gn
GND
Name
GND
gn
15.12.2014 W. Hecht
Date
GND
gn
Released 15.12.2014 R. Frank
Drawn
GND
gn
Print date: 15.12.2014
Signatur
Filename
Description
PLD_OUT_D_Trigger uC1 PLD_OUT_D_Trigger uC2 PLD_OUT_D_Brake/Clutch ENA
C184
100n
C159 47n
1K
R316
Reset D136 rd
GND
R315 10K
X7R
PLD_OUT_D_HardwareOK PLD_OUT_D_MotRotation
4 IC22-B 74AHCT1G126GV 2
1
+3V3
R314 10K
+5V
+5V
1PS79SB31
1PS79SB31 5 D135 8
7
3
74LVC4245APW
A7
A6
A5
A4
A3
A2
A1
A0
3 EN1 3 EN2
G3
IC2
1PS79SB31
D137
22
2
GND
MAX705ESA
WDI
PFI
VCC
X7R
C160
IC44
D160 D157 D121 D120 D119 D118 D116 D107
100R
R41
C161 100n
GNDGND
R356 10K
uC1_OUT_D_WDI Clock
TP50
R321 10K
R270
X1
X7R
1K R122
A
X7R
BDM_OUT_D_Ena Reset
1K
+5V
5
TP70
TP69
GND
U693b
U693b-f-d.scm
Z-Axis Controller
GND
10K R289
4
TP68
GND
10K R277
+5V
1K R125
ClearCnt
TP67
TP66
TP65
6
GND
GND
N/A
Scale
020
Ziehm Module
TP49
TP64
GND
A3
Size
3
Page
03_cPLD_Safety
of 15
693b-48793f-d
Axis Controller
GND
Part No/Drawing No
Variant Description
GND
10K R276
+5V
uC2_Rst
10K R275
3
1K R256 HWok
10K R274
2
1K R168 Sol2_Ena
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1K R264
I_MotOvr
R305 R306 R307
0R 0R 0R
1K R145 RstMot_I
100n C164
1K R123 Sol1_Ena
X7R
uC2_CLK
10K R273
21-76 10K R271
Fig. 21-52
+
10K R272
1
21 Kinematics
21.11.4.3 U693bfd schematics Page 3
U693bfd schematics page 3
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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E
D
C
B
A
GND
If pressed = operated/closed!
Down Button
GND
If pressed = operated/closed!
Down Button
GND
If pressed = operated/closed!
Up Button
Optional assembly
S3
S4
S5
DTSM-644R-V-R
BTN_OUT_D_Button 2-
Optional assembly, all parts ONLY ON: Z-Axis
DTSM-644R-V-R
BTN_OUT_D_Button 1-
DTSM-644R-V-R
BTN_OUT_D_Button+
uC1_OUT_D_LowerLateralLED
Optional assembly, all parts ONLY ON: Z-Axis
Axis_Reserve_2
680R if used as Input
Optional assembly
Axis_Reserve_1_WigWag
680R if used as Input
1
TP30
GND
+5V
Up
+5V
Do1
+5V
Do2
GND
2
1
+5V
GND
GND
2
1
+5V R46
GND
2
R242
R259
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R231
15K
R215 R47
R214
2K2
R260
2K2
R243
2K2
R240
GND
100R
R129
2K2
R220
2K2
GND
C93
GND
C176
GND
C121
GND
C120
1PS79SB31
GND
3
TP46
LoLatLED
Reserveeingang
uC1_IN_D_Reserve 2
Up+ MP60
Down-1 MP61
Down-2 MP78
+5V
+5V
+5V
GND
GND
GND
+5V
Bewegungstasten im Autarkmodus
uCx_IN_D_Move- Button 2
Optional assembly, NOT Z-Axis
uCx_IN_D_Move- Button 1
uCx_IN_D_Move+ Button
Lower Lateral Hubtasten LED
LoLat_OUT_D_LED Lower Lateral
GND
3
uC1_IN_D_Reserve 1 WigWag
TP45
+5V
GND
+30V_P
2 BSS138 1
T15
GND
C94
4K7 15K 4K7 10K
X7R X7R
D87 D88 D89 D90
1PS79SB31 1PS79SB31 1PS79SB31
22n 22n 16K
R221 R327 680R 680R 680R
100n 100n 100n
1PS79SB31 1PS79SB31 1PS79SB31
X7R X7R X7R
D50 D103 D104 D105 D122 D140
1PS79SB31 1PS79SB31 1PS79SB31
yl
R28 D1
+5V
R286
Optional assembly, all parts NOT ON: Z-Axis
Name
Print date: 15.12.2014
Signatur
NUS_OUT_D_Nubbel Switch
Optional assembly, all parts NOT ON: Z-Axis
BS_OUT_D_Brake Switch
15.12.2014 W. Hecht
Date
Normally closed contact
GND
Optional assembly, all parts ONLY ON: Z-Axis LS_OUT_D_Lower LS-
Brake Switch If Brake not active, switch operated/closed!
GND
Normally closed contact
GND
Optional assembly, all parts ONLY ON: Z-Axis LS_OUT_D_Upper LS+
Released 15.12.2014 R. Frank
Drawn
GND Normally closed contact
4 5
+5V
+5V
680R
2
680R
R30 R42 R9
+5V
+5V
Filename
GND
C118
GND
C99
GND
C98
1PS79SB31
+5V
+5V
GND
+5V
GND
+5V
GND
GND
U693b
U693b-f-d.scm
Z-Axis Controller
2K2
C97
GND
100n
R223
2K2
R11
2K2
R13
2K2
R12
Description
R230
680R 680R 680R
X7R X7R X7R X7R
D52 D53 D54
1PS79SB31 1PS79SB31 1PS79SB31 1PS79SB31
100n 100n 100n
TP44
GND
Optional assembly, ONLY Z-Axis
GND
N/A
Scale
020
Ziehm Module
Axis Controller
A3
Size
4
Page
of 15
693b-48793f-d 04_I/O General 1
Part No/Drawing No
Variant Description
Optional assembly, ONLY Z-Axis
uC1_IN_D_Nubbel switch active
TP59
GND
Optional assembly, NOT Z-Axis
uCx_IN_D_Limit Switch-
Optional assembly, NOT Z-Axis
uCx_IN_D_Limit Switch+
6
uC1_IN_D_Axis Brake active
R269 0R
TP43
GND
R265 0R
TP42
0R
D56 D34 D51 D58 D102
1PS79SB31 1PS79SB31 1PS79SB31
R278
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 0R
Fig. 21-53 R282
1
21 Kinematics
21.11.4.4 U693bfd schematics Page 4
U693bfd schematics page 4
21-77
E
D
C
B
+15V
CAN-D_L
CAN-D_H
+5V
4
1
2
GND
220n
3
2
X7R
GND
4
5
V+
7
V-
+
-
10R
R19
GND
5K6
R211 1K
1
6
GND
IC29 CA3140M
8 0R
R213
1K
R313
Optional assembly, either 0R0 or OPV scenario
Optional assembly
Optional assembly, 120R only on C + Y-Axis!
R197 43K
v=20
2K0
R148
C65
R194
KTY81-210
R139
GND
R219 43K
3 11μH
L4
2K0
R212
TE_OUT_A_Tacho Supply
Temp.sensor very close to L28/L29!
TS_OUT_A_Temp Motor
120R
PTC
R10
6
7
4
GND
2
3
GND
Rs Vref
TxD RxD
VCC
C11
C10
PCA82C250
CANL
CANH
GND
+
IC3
X7R
100n
8 5
1 4
3
1
8
X7R
Optional assembly, either potentiometer or fixed resistor
GND
+5V
5
V+
7
V-
+
-
C119 100n
GND
100μ/10V
2
3
2
X7R
R18 2K4
P8
A
R310 R308
10R
5
GND
+5V
IC35-A LM311M 6
1 GND
IC6 CA3140M
6
GND
7
+5V
TP38
GND
C158 10n
3K3
R216
+5V
TP72
uC1_IN_A_Temp Motor
TP41
uC1_OUT_D_CAN_TxD uC1_IN_D_CAN_RxD
TP40
+5V
3K3
R195
D83 1K
220n
1PS79SB31
C69
+5V R253
S6
GND
1 3 2 4 6 5 1201M2S3CQE2 Autark
+5V
Host Enable High=fast Low =slow
Name
15.12.2014 W. Hecht
Date
Released 15.12.2014 R. Frank
Drawn
uC2_OUT_D_Pos Zero Positioning
uC1_OUT_D_Pos Zero Positioning
100R
GND R312
R288 2K2
GND
GND
2K2
Print date: 15.12.2014
Signatur
22K
22K R172
R169
5
+5V
2K2
R52
GND
GND
R54
R147
2K2
R249
GND
100n C152
GND
GND
Filename
C9 R190
D67
D32
+15V
T6 BC817-40
47K
R191
GND
T10
1PS79SB31
U693b-f-d.scm
U693b
MP48
SWT_OUT_D_Mode Autark
6
N/A
Scale
020
Ziehm Module
Axis Controller
A3
Size
5
Page
of 15
693b-48793f-d 05_I/O General 2
Part No/Drawing No
Variant Description
Optional Assembly Zero Positioning External Encoder
POS_IN_D_Zero Positioning
TP47
BC807-40
+15V
Gl_Ena MP50 D31 1PS79SB31
+5V
MP63
GND
1PS79SB31
GND
GND
+5V
D66 1PS79SB31
+5V
Autark MP74
GND
22n
Z-Axis Controller
GND
Description
Optional Assembly, just one R
GND
1K8 Autark
+5V
10K
1PS79SB31 D123
4
yl
3
X7R
R257 D9
+15V
R251
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
RPM_U_Thres MP71
1K 7K5
4K7
1PS79SB31
D59 D60
R128
22K R7
R193
C154
2
22K R8
C136
X7R
4K7
4K7 X7R
10K
1PS79SB31 R170
D155 D156 22n X7R
X7R
22K
22n
1PS79SB31 1PS79SB31
21-78
GND
+
Fig. 21-54 -
1
21 Kinematics
21.11.4.5 U693bfd schematics Page 5
U693bfd schematics page 5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
R48
Optional assembly
TP56
R234
GND
10K
R23
R57
A GND
DI
4
B
GND
A
GND
470R
R141
+5V
+5V
8
5
6
7
5
6
7
8
+
120R
+5V
External Positioning Encoder
GND
GND
TP19
uCx_IN_D_Pos DATA
Optional assembly
2K0
R72
Optional assembly
GND
TP57
3 4
GND
R177
R32 10K
+15V
GND
R51
10K RPMENC_OUT_D_ChanB
+5V
10K
GND
1 2
TP15
R24
--------f_max
C ---------35,7KHz
A ---------25,6KHz
External Rotary Encoder
Y ---------12,5KHz
Z ---------40,8KHz
4
3
2
1
GND
15.12.2014 W. Hecht
Name
Released 15.12.2014 R. Frank
Drawn
C87 100n
8
6 5
A
7
GND
GND DI
5
6
7
8
120R
R25
+5V
GND
100μ/10V C19
Filename
X7R
U693b
U693b-f-d.scm
Z-Axis Controller
uCx_IN_D_RPMENC ChanB
TP16
RPM_ChanB_DATA+
5
Description
+5V
Print date: 15.12.2014
Signatur
GND
470R
R143
MAX485ECSA
B A
\RE DE
VCC
TP17
POS_DATA+
RO
IC41
Ui 15V -- = --Uo 5V
+5V
RPMENC_OUT_D_ChanB
Date
VCC B
MAX485ECSA
DI
DE
\RE
RO
IC9
GND
X7R
------------------Optional assembly, MAX485 scenario for Z - Axis; discrete scenario for A, C, Y - Axis------------------
RPM_ChanA_DATA+
Ui 15V -- = --Uo 5V
TP18
POS_CLOCK+
uCx_IN_D_RPMENC ChanA
C88 100n
VCC
MAX485ECSA
\RE DE
2
3
RO
IC40
GND
2K0
R85
R31 10K
+15V
1
GND
VCC B
MAX485ECSA
DE DI
3
4
Optional assembly
GND
22K
RPMENC_OUT_D_ChanA
10K RPMENC_OUT_D_ChanA
+5V
TP20
uC1_OUT_D_Pos CLOCK
RO \RE
1
2
R76
R62
R50
10K
100μ/10V C16 R232
1PS79SB31
+5V
X7R
C137
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
100K
100K
C13
100n +
X7R
C17 120R
R27 R37
GND
NP0
100μ/10V C138
10K 10K
100K R235
IC8
D14 1,8n D15
X7R
D13 1PS79SB31 1PS79SB31
10K
A
R142
C30
+5V
10K
100n
D8 R238
1PS79SB31 100K
4
C14
+
3
1,8n
100n R233
2
NP0
10K
R140
D18 D30
R236
10K
1PS79SB31 1PS79SB31
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 +5V
C139
GND
+
Fig. 21-55 100n X7R
6
N/A
Scale
020
Ziehm Module
Axis Controller 693b-48793f-d
A3
Size
6
Page
of 15
06_I/O External Encoder
Part No/Drawing No
Variant Description
100μ/10V C140
1
21 Kinematics
21.11.4.6 U693bfd schematics Page 6
U693bfd schematics page 6
21-79
120R
E
D
C
B
GND
2K7
BAT64 R49
100n
PWM Limiting Enable
2
1
GND Optional assembly, either potentiometer or fixed resistor
C1
P1
5K
74AHC1G02
IC26-A 4
1K4
R14
6.8n/100V
NP0
+5V
C3
Tv lower limit
4
&
1
5
4
2
Q
IC28-B 6 74HC08D
7
6
LimLo MP51
IC28-A 3 74HC08D
74HC4538
CX RX/CX
A
IC13-A
PWM Limiter
1 2
3
5 +5V
BAT64 R126 2K7
2 3
P2
5K
100n
GND
R162 10K
GND
R161 10K
Limit V
Full V
IC27-A 1
5K1
R26
12
15 14
13
11
5
Name
10
74HC4538
15.12.2014 W. Hecht
Date
&
CX RX/CX
A
IC27-B 4
9
10
LimUp MP52
9 IC28-C 8 74HC08D
5
GND
GND
GND
Filename
Description
1K R226
R175 10K
GND
R166 10K
1K R225
e
13
TP32
74LVC1G86
IC11-B 4
74HC02D
IC27-D
U693b
U693b-f-d.scm
Z-Axis Controller
2
1
12
11
PWMLimit_OUT_PWM_Upper Limit
10
Print date: 15.12.2014
Signatur
1PS79SB31 D101
1PS79SB31 D100
Q
74HC02D
IC13-B
6
74HC02D
IC27-C
4
C0G
Released 15.12.2014 R. Frank
Drawn
9
8
6.8n/100V
Tv upper limit
74HC02D
PWMLimit_OUT_PWM_Lower Limit
GND Optional assembly, either potentiometer or fixed resistor
C43
R77 22K
3 D4 2
3 D11 2
TP52
C42
3
NP0
A
uC2_OUT_D_Motor PWM
2
22p
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Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C122
21-80
X7R
22p
Fig. 21-56 X7R C0G
C123
1
GND
D68 rd
N/A
Scale
020
Ziehm Module
A3
Size
7
Page
07_PWM Limiting
of 15
693b-48793f-d
Axis Controller
Diagnose
Part No/Drawing No
Variant Description
R224 1K5 PWM_ok
TP36
PWMLimit_OUT_PWM_Motor
6
21 Kinematics
21.11.4.7 U693bfd schematics Page 7
U693bfd schematics page 7
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
C40 2,2μ/25V
C41
100n
X7R
GND
R66 100K
X7R
C197 10n
PWMLimit_OUT_PWM_Motor
Rework: from U693b-48793d-c to U693b-48793e-d Add C197
R35 75R
+15V
R68 10K
GND
TP5
4
3
1
2
LVG
Vout
HVG
Vboot
L6384ED
GND
DT/ST
IN
VCC
IC17
5
6
7
8
5
2
C39
10R
R58
T11-A BC847BPN
3
4 BC847BPN T11-B
1
6
100n
X7R
3
X7R
E
D
C
B
5
10R
T13-A R65 BC847BPN
4 BC847BPN T13-B
1
6
1
1
T8 IRFIZ48 3
2
3
T5 IRFIZ48 2
C125 4,7n
2
Motor_OUT_PWM_1
1000μ/50V
+
1000μ/50V
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All rights reserved. Subject to change without prior notice.
+30V_P
GND
3
1
T7 IRFIZ48 1
1
6
Name
3
4 BC847BPN T12-B
R59
10R
T12-A BC847BPN
100n
X7R
C33
3
15.12.2014 W. Hecht
Date
1
6
4 BC847BPN T14-B
R78
10RT14-A BC847BPN
MOSFETs on heat sink
5
2
5
2
Print date: 15.12.2014
Signatur
HVG
Vboot
Filename
GND
DT/ST
IN
VCC
IC18
4
3
1
2
X7R
U693b
U693b-f-d.scm
Z-Axis Controller
L6384ED
LVG
Vout
Description
5
6
7
8
5
X7R
C196
10n C34 100n
N/A
Scale
020
Ziehm Module
+15V
C35
693b-48793f-d
Axis Controller
2,2μ/25V
A3
Size
8
Page
of 15
08_PowerStageUnit
Part No/Drawing No
Variant Description
Rework: from U693b-48793d-c to U693b-48793e-d Add C196
GND
R79 100K
R69 10K
GND
TP4
6
+
Released 15.12.2014 R. Frank
Drawn
T9 IRFIZ48
2
3
2
Motor_OUT_PWM_2
4
X7R
3
C128 4,7n C127 4,7n
A
2
X7R
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C66 +
C124 4,7n
C31 X7R
100n
C32 F
220n
C23 F
220n
C51
F
C22 F
220n
C57 F
220n
R34
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 75R
Fig. 21-57
+
220n
1
21 Kinematics
21.11.4.8 U693bfd schematics Page 8
X7R
U693bfd schematics page 8
21-81
C126
E
D
C
B
Motor_OUT_PWM_1
Motor_OUT_PWM_2
L29
50μH 15A
L48
GND
C2
C45 C46
Output Filter Optional on Z
fg~10KHz
Motor_OUT_PWM_2a
F F
Motor_OUT_PWM_1a
F
50μH 15A
L28
Either use L48 or Output Filter
+30V_P
100n
C0G
C179
0R01 2W
R80
R121
R124
R134
PLD_OUT_D_BrakeR Release
GND
D80 D85
A
LL4007 LL4007
10μ/160Vdc
+30V_P
Only Z-Axis
3*R, Optional assembly
Z-Axis --------------------------------Gain=50 -> Ushunt=0,05V Rshunt= 0,0025 Imax= 20,0A Pshunt_max= 1W
R1
4K7
6V/16A
K2-A
6V/16A
T16 BC817-40
A2
A2 A1
A1
GND
R138 10K
GND
Drive D17 gn
R15
Drawn
8
3
7
1
+ -
VREF2
VREF1
-IN
+IN
IC38 V+
GND
NC
OUT
Name
Released 15.12.2014 R. Frank
15.12.2014 W. Hecht
Date
6
4
1
8
X7R
Filename
Description
5
V+
7
5
C91
R183
GND
V-
+
-
GND
Print date: 15.12.2014
3
2
GND
2
4
5
C64 220n GND
Signatur
AD8205
D16 LL4007
6V/16A
BR2
Vref=2,5V
K1-A
6V/16A
4n7/250VAC X7R
C29
X7R
C28
BR1
Brake Resistor to heat sink
1R /30W
R20
4
LL4007 D37
+15V
12
LL4007 D57
GND
D126
220n/250Vdc
3
LL4007
D117
K1-B K2-B
14 14 12
11 11
2
U
+5V
+15V
GND
U693b
U693b-f-d.scm
place close to the uC
fg~8Hz Tau~20ms
C181
GND
Z-Axis Controller
47R
R241
D124 1PS79SB31
+5V
GND
C166 C153 C117 100n
BLM21BD221
L47
MOTOR_OUT_2
14K50
R74
MOTOR_OUT_1
GND
IC20 CA3140M
6
220n
10R
C180 100n
68K
R167
10R
R150
X7R
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Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R131 R137
C0G
LL4007
5K1
10k 0.1% 10k 0.1%
C0G
GND
C0G
X7R
21-82 100n
Fig. 21-58 X7R
1
MP6 Motor-I Uout High=5V
N/A
Scale
020
Ziehm Module
Axis Controller 693b-48793f-d
A3
Size
9
Page
of 15
09_BrakeR_Filter_Curr
Part No/Drawing No
Variant Description
uC1_IN_A_MotorActualCur
M
6
21 Kinematics
21.11.4.9 U693bfd schematics Page 9
U693bfd schematics page 9
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
E
D
C
B
P7(20K) and P9(5K) -> not fitted R130: 2K7 -> 1K R100: 8K2(not fitted) -> 0R0 R157: 2K7 -> 19K1 R132: 5K6 -> 19K1 R119: 3K9(not fitted) -> 0R0 R120: 560R -> 1K
From U693b-48793e-d to U693b-48793f-d
REWORK:
Optional assembly, either potentiometer or fixed resistor
Over_I_ThresMP54
GND
C174 100n
+5V
R130 R100
C67 100n
GND
X7R
1K 0R
X7R
Optional assembly, either potentiometer or fixed resistor
Over_I_Thres+ MP31
uC1_IN_A_MotorActualCur
3
+5V
GND
GND
3
2
GND
C135 100n
GND
C95 100n
2
3
5
7
5
7
+5V
Name
15.12.2014 W. Hecht
Date
TP33
TP13
Released 15.12.2014 R. Frank
Drawn
IC36-A LM311M 6
1 GND
Set up Overcurrent for Move-
Set up Overcurrent for Move+
IC16-A LM311M 6
1 GND
+5V
4
4K7 4K7
A
2
20K 5K
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
P7 P9
X7R X7R
R157 R132 R119 R120
R151 R156
19K1 19K1 0R 1K
+
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 -
Fig. 21-59 +
-
1
4
Filename
Description
IC7-A 74AHCT1G08
Print date: 15.12.2014
Signatur
fg 1kHz Tau 150us
1 2
5
U693b
U693b-f-d.scm
Z-Axis Controller
N/A
Scale
020
Ziehm Module
Axis Controller 693b-48793f-d
A3
Size
10 of 15
Page
10_Overcurrent Motor
Part No/Drawing No
Variant Description
6
21 Kinematics
21.11.4.10 U693bfd schematics Page 10
U693bfd schematics page 10
21-83
E
D
C
B
1K8
2 D19
47μ/10V
D29
2
1 2
3
5
4
&
74HC4538
CX RX/CX
A
IC12-B
Q
&
Q
Rising edge Ushunt=0,09V 0,16 Rshunt= 0,5A Imax= 0,05W Pshunt_max=
D40 gn
D12
Solenoid for C-Axis Clutch for Y+A-Axis Break for Z-Axis
+30V_P
GND
C171
PWMSOL_OUT_PWM_Status_Sol 1
10R
2
1 C53
GND
R154
MP12 Sol1
C60
Drawn
2
1
D72 SS12 R3
10K
D61 R55
4
MBR745
3
X7R
3
BAT64
100K
R29
GND
+5V_Sol
GND
R6
GND
+
47μ/10V
BAT64
3
+5V_Sol
PLD_OUT_D_Brake/Clutch ENA
1K
First stage equiped anyway!
R53 C58
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
2200μ/50V R163
MBR745 16K
R199 R198 R188 0R47
A
C56
C61
X7R
R250 0R
47K 1n
C55
+
NP0
+
C0G
2
C0G
R192
21-84 +5V
GND
C170 470n
N/A
Scale
020
Ziehm Module
Axis Controller
A3
Size
11 of 15
Page
11_SolenoidControlUnit 1
Part No/Drawing No
TP8
693b-48793f-d
GND
fg=3,6KHz
C183 470n
uC1_IN_A_SolenoidCur 1
place close to the uC
6
Variant Description
47R
R244
D49 1PS79SB31
X7R
Fig. 21-60 X7R
+ X7R
1
21 Kinematics
21.11.4.11 U693bfd schematics Page 11
+
U693bfd schematics page 11
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
10R
+5V
E
D
C
B
R56
1K8
D75
R63
100K
D76
2
BAT64
4
1 2
3
5
&
74HC4538
CX RX/CX
A
IC1-B
Q
&
Q
Rising edge Ushunt=0,09V Rshunt= 0,16 Imax= 0,5A Pshunt_max= 0,05W
GND
AD8205
VREF2
VREF1
-IN
+IN
IC34
Description
3
7
1
GND
C134 220n
Solenoid_2_IN
Solenoid for C-Axis Clutch for Y+A-Axis Break for Z-Axis
D77 gn
GND
PWMSOL_OUT_PWM_Status_Sol 2
10R
2
1 C79
GND
R155
MP34 Sol2
2
1 2200μ/50V
Released 15.12.2014 R. Frank
Drawn
2
1
D73
10K
D81 R90
+30V_P
MBR745
SS12 R44
R164
MBR745 16K
R229 R228 R210 0R47
5
+5V
4
R217
3
X7R
3
2
47μ/10V
GND
+5V_Sol
GND
+
47μ/10V
GND
BAT64
3
+5V_Sol
1K
Optional Assembly, Second stage is only needed for Z-Axis!
C0G
PLD_OUT_D_Brake/Clutch ENA
2
10R
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
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All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
R89 C130
R263
place close to the uC
GND
C187 470n
47R
+5V
D74
A
C129
C131
X7R
R261 0R
47K 1n
C84
+
NP0
+
C0G
1PS79SB31 X7R
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 6
R222
N/A
Scale
020
Ziehm Module
693b-48793f-d
Axis Controller
TP37
A3
Size
12 of 15
Page
12_SolenoidControlUnit 2
Part No/Drawing No
Variant Description
GND
fg=3,6KHz
C188 470n
uC1_IN_A_SolenoidCur 2
0R equiped if not Z-Axis!
uC1_IN_A_SolenoidCur 1
0R
Fig. 21-61 X7R
+ X7R
1
21 Kinematics
21.11.4.12 U693bfd schematics Page 12
+
U693bfd schematics page 12
21-85
E
D
C
B
A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6
1 2 3 4
1 2 3 4
SL10/SMD052/4G
X8
Only for Ziehm debuging!
SL10/SMD052/4G
X7
Only for Ziehm debuging!
281274-1
X1011 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
GND
GND
+5V
2K0
R133
2K0
GND
+5V
GND
L5 L2 L7
L1 L3
FeB 3A
GND
GND
MP3
uC1_IN_D_RxD Debug
uC2_IN_D_RxD Debug
uC2_OUT_D_TxD Debug
GND
from external
GND
Optional assembly, ONLY ON: Z-Axis
BTN_OUT_D_Button 2-
BTN_OUT_D_Button 1-
LS_OUT_D_Lower LS-
LS_OUT_D_Upper LS+
LoLat_OUT_D_LED Lower Lateral
+30V_P
CAN-D-H
CAN-D_H
CAN-D_L
CAN-D-L
BTN_OUT_D_Button+
MP2
uC1_OUT_D_TxD Debug
FeB 3A
L6
GND
PLD_OUT_D_HardwareOK
F
Main Supply Interface Power Supply
GND
R33
GND
GND
MLSS156-06
X100
+30V
J1/ J2 / J3 SL1-2G
MX 43045-13-14VP Main Interface (Male)
MF
X4
Solenoid_1_OUT Solenoid_1_IN
Equipped ANYWAY
+5V
to drive external
MX 43650-2RP
100n
GND
1
2
GND
S1
Solenoid Brake
Name
15.12.2014 W. Hecht
Date
Solenoid_2_OUT Solenoid_2_IN
TP27
TP28
Print date: 15.12.2014
Signatur
Filename
Description
Brake
90325-06
Rotary Encoder RPM SENSOR INTERFACE (Motor Tacho)
90325-10
1 X103 2 MF
Brake
1 X12 2 3 4 5 6 Picoflex
M
Motor
Rotary Encoder RPM SENSOR INTERFACE (Motor Tacho)
Optional assembly, ONLY ON: Z-Axis
MF
X102 1 2 3 4 5 6 7 8 9 10 Picoflex
X105 4,8mmRP
MX 43650-2RP
GND
BLM21BD221 L42 L41 L40 L27
Released 15.12.2014 R. Frank
Drawn
Optional assembly, ONLY ON: Z-Axis
BLM21BD221
L24 L23
RPM_ChanB_DATA+
X104 6,3mmRP
GND
5
GND
CAN-D_H
+5V CAN-D_L
MX 87832-2020
020 N/A
Scale
Shield 2
Shield 1
X5
A3
Size
13 of 15
Page
13_Connections
693b-48793f-d
Axis Controller
1-406541-1
9 10
1 2 3 4 5 6 7 8
Part No/Drawing No Ziehm Module
X14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Test connector Only for Ziehm!
Variant Description
GND
L46 BLM21BD221
uC1_IN_A_MotorActualCur POS_IN_D_Zero Positioning +30V_P +15V +5V +5V_Sol +3V3 +1V8
U693b-f-d.scm
U693b
6
PWMSOL_OUT_PWM_Status_Sol 1 PWMSOL_OUT_PWM_Status_Sol 2 PLD_OUT_D_MotRotation PLD_OUT_D_Brake/Clutch ENA PLD_OUT_D_BrakeR Release PLD_OUT_D_Trigger uC1 PLD_OUT_D_Trigger uC2 PWMLimit_OUT_PWM_Motor PWMLimit_OUT_PWM_Lower Limit PWMLimit_OUT_PWM_Upper Limit
Z-Axis Controller
POSITION ENCODER INTERFACE
MF
MF
MX 43045-10-12RP Encoder (Female) (ca. 100mA)
1 X10 2 3 4 5 6 7 8 9 10 11 12
X203 MX 43045-01-2RP 1 2
GND
L9 L11 L13 L15
L8 L10 L12 L14
BLM21BD221
+15V
L25
1 X9 2 3 4
MX 43650-13-4RP L30
BLM21BD221 GND
TE_OUT_A_Tacho Supply
MOutMP22
MOut+ MP21
RPM_ChanA_DATA+
MOTOR_OUT_2
MOTOR_OUT_1
GND
L18 FeB 3A
Axis_Reserve_2
Axis_Reserve_1_WigWag
4
POS_CLOCK+ POS_DATA+
B3FS-1002
+15V
PAND
SL
RPMENC_OUT_D_ChanB RPMENC_OUT_D_ChanA
C89 100n
BLM21BD221 L43
GND
GND
GND X201 MLAS100-03 1 2 3 BLM21BD221 L45
1 X13 2 MF
33R
R86
POS_IN_D_Zero Positioning
POS_IN_D_UP/DOWN
Leitungsfunktion gleich für Typen von Encoder der Hersteller: *Ivo-Baumer *Sick *Pepperl und Fuchs
NUS_OUT_D_Nubbel Switch
X7R
Optional assembly, NOT ON: Z-Axis
R160
220n
X202 MX 70553-2RP 1 2
C86
C12
L44 BLM21BD221
1K
BS_OUT_D_Brake Switch
100n
+30V
R159
3
X7R
2
C195 X7R
10K
Optional assembly, NOT Z-Axis
100n
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
C90
C169
R70
R93
X7R
100n
X7R
R75
R117
22K
22K
10K
10K
GND
C85
21-86 100n
Fig. 21-62 X7R
1
21 Kinematics
21.11.4.13 U693bfd schematics Page 13
U693bfd schematics page 13
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
All rights reserved. Subject to change without prior notice.
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
GND
1000μ/50V
Ui 35V -- = --Uo 5V
100n
C50
Attention at high capacity due to continued drive!
MBR1645CT D55
C21
2
X7R
F1
1
GND
L26
+5V
FeB 3A
+30V_P MP25
R22
R21
1PS79SB31
uC1_IN_A_actual +30V_P
TP54
GND
3x
C80
C83
GND
2
3
C81 100n
+5V_Sol MP29
220μ/10V
Local power supply for remaining Solenoid action of >1,5s when voltage fail
1K5
R64
D70 LL4007
220μ/50V
C92
L19
+5V
FeB 3A
X7R
GND
4
D79 BZX84C2V7
GND
2 3
LM317LM
VOUT VOUT
+5V_Sol
+5V_Sol D78 gn
GND
2
7 6
OUT GND
VOUT VOUT
IN
ADJ
VIN
+30V_P
C150 100n
1
IC47
GND
C109 100n
1
R78HB_15V-0.5A
3
L20
GND
C107 100n
FeB 3A
GND
FeB 3A
L39
C113
+3V3
220μ/6,3V
10K
R186
GND
L21
X7R
Print date: 15.12.2014
GND
+3V3
Filename
7 6 2 3
LM317LM
+5V
+5V D36 gn
GND
GND
U693b-f-d.scm
U693b
L22
LL4148
GND
FeB 3A
L37
C147 100n
GND
R81 475R
GND
GND
+30V_P
N/A
Scale
020
Ziehm Module
Axis Controller
A3
Size
14 of 15
Page
693b-48793f-d 14_Power
Part No/Drawing No
GND
GND GND GND MP1 MP11MP13TP2
D10 BZX84C24 +30V_P D33 gn
GND
+1V8
GND
220μ/10V
C78
+5V
220μ/6,3V
C163
+1V8 MP62
Variant Description
D35 BZX84C9V1
GND
+15V D39 gn
6
Rework: from U693b-48793d-c to U693b-48793e-d Add R81
220μ/10V
C111
+5V MP24
+15V
FeB 3A
C110 100n
D38 BZX84C2V7
GND
3
Z-Axis Controller
+3V3 D106 gn
GND
2
VOUT VOUT
4
OUT GND
VOUT VOUT
ADJ
VIN
IC43
IN
R78_5V-0.5A IC33
5
Description
C144 100n
1
1
C112 100n
GND
T36 BC817-40
+1V8 D125 gn
GND
Signatur
GND
+5V
X7R
GND
FeB 3A
220μ/25V
GND
C162
+3V3 MP73
15.12.2014 W. Hecht
Name
+1V8
C151 100n
GND
GND
R43 1K
+15V
Rework: from U693b-48793d-c to U693b-48793e-d Add R43
220μ/25V
C108
+15V MP10
Date
LL4148
Released 15.12.2014 R. Frank
Drawn
GND
240R 470R
10AT
C15
3
20K
3K3
X7R
R280 D5 R279
D6
C8
LL4007
330R
X7R
IC10
R82
+30V MP9
R185
F2
D7
C82
1.0AT
100n
1K8
4
10K
3
R67
X7R
240R
A
3,3n
1K
R248 D2
+30V
C6
2
+
X7R
C7
X7R +
X7R
BZX84C5V1 D3
51K R5
R4 3
X7R
R99 3 2
330R
51R 51R
R247 R281
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017 R36
Fig. 21-63
+
2
+
3
+
2
+ X7R
+ +
1K5
+
R38
+
2K7
+ +
3
+
2
1
21 Kinematics
21.11.4.14 U693bfd schematics Page 14
U693bfd schematics page 14
21-87
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten.
21-88
All rights reserved. Subject to change without prior notice.
Fig. 21-64
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
GND
F
C27 22n
F
C26 22n
F
C194 22n
F
C193 22n
1
M[7-12] Mark. Point 1.5mm
M4 MTH3.3mm DK SC8mm
M3 MTH3.3mm DK SC8mm
M2 MTH3.3mm DK SC8mm
M1 MTH3.3mm DK SC8mm
0R 13
R180
GND
0R 12
R176
2
IC28-D R181 11 0R 74HC08D
Free Gates
GND
3
+5V_Sol
+5V_Sol
+5V_Sol
+5V_Sol
+5V_Sol
+5V_Sol
3
7
GND
+5V
16
C73
GND
7
GND
+5V
5
3
GND
+5V
14
GND
GND
3
GND
GND
GND
GND
GND
8
8
Name
3
3
3
3
Released 15.12.2014 R. Frank
15.12.2014 W. Hecht
Date
74AHC1G00
VCC
IC4-B
X7R
C105 100n
74AHC1G00
VCC
IC19-B
X7R
C104 100n
74AHC1G32
VCC
IC15-B
X7R
C102 100n
74AHC1G32
VCC GND
100n
IC31-B
X7R
C77
74HC4538
VCC
IC12-C
X7R
C101 100n
74HC4538
VCC
IC1-C
X7R
C100 100n
74AHCT1G126GV
VCC
IC23-A
X7R
C192 100n
74AHCT1G08
VCC
IC7-B
X7R
C114 100n
+5V
5
Filename
GND
3
7
3
8
LM311M
V+
IC35-B
X7R
C178 100n
LM311M
V+
IC36-B
X7R
C177 100n
LM311M
V+
IC16-B
X7R
C103 100n
V-
V-
V-
U693b
U693b-f-d.scm
Z-Axis Controller
8
8
8
74AHCT1G126GV
VCC
IC22-A
X7R
C115 100n
Description
+15V
+15V
+15V
IC-Supply
Print date: 15.12.2014
Signatur
GND
GND
GND
GND
GND
GND
GND
GND
GND
74HC126
VCC
IC5-E GND
74AHC1G02
VCC
IC26-B
C106 100n X7R
100n
GND
74LVC1G86
VCC
X7R
C76
74HC02D
VCC
X7R
IC11-A
C116 100n
X7R
100n
74HC4538
GND
100n
IC27-E
C75
74HC08D
VCC
X7R
GND
IC13-C
VCC
X7R
100n
5
IC28-E
C74
Drawn
5
5
5
5
16
16
5
+5V
IC-Supply Solenoid (Optional assembly, not for Z-axis)
5
5
+5V
+5V
14
14
+5V
+5V
IC-Supply
4
4
4
4
GND
GND
GND
GND
N/A
Scale
020
Ziehm Module
Axis Controller 693b-48793f-d
A3
Size
15 of 15
Page
15_Miscellaneous
Part No/Drawing No
Variant Description
GND
GND
GND
6
21 Kinematics
21.11.4.15 U693bfd schematics Page 15
U693bfd schematics page 15
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control 22.1
Connection alternatives
Position Control Center (PCC) and Remote Vision Center (RVC) are available for remote control. The Position Control Center can be used alone or in combination with the Remote Vision Center equipped with radiation button and lamp. The previous Remote Vision Center (no lamp and button) can not be combined with the Position Control Center. The circuit board U687 user interface controller in the image memory system is part of the remote control system. As a successor of the U621 GigaLink board, it serves for the detection and GigaLink CAN termination of PCC and RVC.
Fig. 22-1
Position Control Center connection alternatives
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22-1
22 Remote Control
22.2
XP6 Interface
The remote controls are connected via the XP6 connector located at the rear of the monitor cart.
Fig. 22-2
22-2
XP6 interface
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control
22.3
Position Control Center
Fig. 22-3
Position Control Center
The Position Control Center is an accessory for the Vision RFD Hybrid Edition. It is a remote control with a CAN interface to the Monitor Cart 6. This interface is called XP6. It consists of two joysticks, buttons and LED indicators, emergency stop button, and an interface to the Remote Vision Center. Intended use is the remote control of the motorization (linear, isocentric, and arbitrary movement).
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22-3
22-4
D
Emergency Stop Button
*)
emergency off logic
- CAN node RS232 / CAN conversion - Joystick read in - DMG sensor read in - keypad read in - LED backlight control
Em. Off
Em. Off
2
2 2 2
Name
R. Frank
18.04.2012 J. Matschnigg
Date
Released 18.04.2012
Drawn
current sensing
MC9S08DZ60
μC *
status LEDs
Signature
Power Supply +30V
CAN termination
CAN transceiver
DMG sensor evaluation
buzzer x2
lift
y2
2
2
U694
F1
2
CAN 2
x1 y1
Monitor Cart U687
DMG sensor II
DMG sensor I
Joystick II
Joystick I
Print Date: 18.04.2012
5
U694
BLK_PositionControlCenter_V1.00.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A4
Page
3 of 3
018
302810
Joystick-Modul Cardio Vascular - Block Diagramm
Description
+5V
RS232 transceiver
amp.
4
Position Control Center
GigaLink +30V
RS232
BDM
I/Oexpander
CAN ID
3
22.3.1.1
Remote Vision Center
Programming Interface
LED backlight
(wh/rd/gn/ye)
keypad 4x4-matrix
2
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Block Diagrams
C
B
A
1
debouncing
Fig. 22-4
driver
All rights reserved. Subject to change without prior notice.
22.3.1
+30V
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22 Remote Control
Block diagram Position Control Center
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 22-5
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
D
C
B
RVC Interface (pcb connector)
CN4
illustrated simplified (without pushbutton and display elements); therefore see panel layout scheme; including joystick and touch sensor evaluation electronics
(by ZIEHM)
U694 Base and Controller Board
CN5 CN9
Date
CN12
CN6
CN1
18.04.2012
Released 18.04.2012
Drawn R. Frank
J. Matschnigg
Name
Signature
Emergency Stop
CN8
CN3 CN2
(x-/y-/z-axis)
(A-/C-axis)
CN10
Joystick II
CN7
3
MC Interface (pcb connector)
(prototype case)
Print Date: 18.04.2012
U694
BLK_PositionControlCenter_V1.00.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A4
Page
1 of 3
018
302810
Joystick-Modul Cardio Vascular - Assembly Drawing
Description
CN11
Matschnigg
Joystick Control Center
Drawn by
18.04.2012
Initial Version
V1.00
5 Date
Description
Revision
4
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Joystick I
2
All rights reserved. Subject to change without prior notice.
22.3.1.2
A
1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22 Remote Control
U694 Board
22.3.1.2.1 Assembly
Assembly
22-5
22-6
Fig. 22-6
D
C
B
A
X-Ray lamp
X-Ray button
modulator / demodulator electronics
Remote Vision Center
Remote Vision Center
emergency stop
GigaStar Receiver Board
image data processing
1
RS232
8
signal distribution / connectors pushbuttons illumination / LEDs power supply and stabilization buzzer
Base Board U694 (by Ziehm)
? ? ? ? ?
joystick evaluation touch sensor evaluation lift button evaluation
hall sensor control touch sensor control
hall sensor control touch sensor control
joystick II w. touch sensors & lift buttons (x-/y-/z-axis)
joystick I w. touch sensors (A-/C-axis)
3
RS232
18.04.2012
Released 18.04.2012
Drawn
Date
R. Frank
J. Matschnigg
Name
Signature
CAN
8 CAN
XP0
Print Date: 18.04.2012
Monitor Cart
emergency stop
U687 image memory
5
U694
BLK_PositionControlCenter_V1.00.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A4
Page
2 of 3
018
302810
Joystick-Modul Cardio Vascular - Overview Diagramm
Description
(Ziehm requirements)
- CAN Controller - termination logic - emergency off logic
emergency stop
4
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
Position Control Center (assembled by supplier)
2
All rights reserved. Subject to change without prior notice.
U695
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22 Remote Control
22.3.1.2.2 Overview
Overview
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control
22.4
User Interface Controller
The user interface controller U687 is part of the image memory inside the monitor cart. The PCB U687 can handle a maximum of three touch-displays. That means, it sends the display information transferred from the CPU graphics interface via a high speed differential line to each display, and it receives the touch information from the display and sends it to the serial interface of the CPU. One of the three interfaces is dedicated to the Remote Vision Center and/or Position Control Center. This interface is able to detect if the connected device has a CAN interface or a RS232-Interface and to select the appropriate HW drivers. The cable which connects the Remote Vision Center and/or Position Control Center to the machine contains only four twisted pair wires which are all used. One pair acts already as CAN or RS232 carrier. The Remote Vision Center has an X-ray lamp and an X-ray button built-in. To get the information to/from these additional devices the power wire is modulated with a high frequency low amplitude signal.
22.4.1
U687 User Interface Controller Block Diagrams
Please turn over page to continue.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22-7
Fig. 22-7
22-8
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
Interface
U578
Power Supply
IB930
CPU
COM
1 2 3
Sound
VGA
Image Memory
CAN
RS232
+12V see p.2
control
3
VGA SND
see p.2
interface detection
μC MC9S08DZ60
P0 Connector
CAN termination
see p.2
+5V
+12V +5V
2
Em. Stop MC
5
21.06.2012 J.Matschnigg
21.06.2012 R.Frank
Released
Date
Drawn
see p.2
Signature
+30
+12
GigaLink
Name
see p.2
GigaLink
Power Supply
U539
em.off chain
control
CAN / RS232
INOVA INDT166BG #3
INOVA INDT166BG #2
INOVA INDT166BG #1
GigaLink
RJ45
8
DSUB 9
DSUB 9
2x SMB
2x SMB
20.06.2012 J.Matschnigg
Remote Vision Center / Remote Joystick Center
Em. Stop
Vision Center MS
Vision Center MC
New Frame, New page „Function Blocks“
J.Matschnigg
V1.01
Drawn by
Date 14.11.2011
Initial Version
V1.00
6 Description
Revision
U687
BLK_U687_V1.01.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
1 of 3
018
N/A
Block Diagram U687 (all Vision Centers on board)
Description
GigaStar Driver for passive TFTs
U 687 (U621 successor)
4
22.4.1.1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
22 Remote Control
U687 Overview
U687 overview
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 22-8
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
E
D
C
B
A
J4 open !
120Ω
CAN X10
COM3
Audio
Image Memory
CAN termination
Interface
U578
Power Supply
IB930
CPU
+12V +5V
CAN
RS232
10A
P0 Connector
5A
n.c.
n.o.
n.o.
120Ω
CANSTR CANSTÖR
+5V
+12V
Audio + Audio -
2
+30
n.c.
+12
CANSTÖR
+30V
CAN_Control
RS232_Control
3
shunt
μC
5
Em. Stop MC
28.06.2012 J.Matschnigg
28.06.2012 R.Frank
Released
Name
CANSTR
Drawn
Date
modulation X-ray lamp info
demodulation X-ray button info
CAN Detection
RS232 Detection
Signature
+30V
RS232 Rx / CAN-L
RS232 Tx / CAN-H
shielded twisted pair cable (>CAT.5e)
RJ45
GND
+30V
GL+ GL-
120Ω
(RJC) CAN termination
Em. Stop
RS232 (RVC)
Joysticks (opt.)
Remote Vision Center / Remote Joystick Center
6
U687
BLK_U687_V1.01.cdr
Filename
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
2 of 3
018
N/A
Block Diagram U687 (Focus on Remote Center)
Description
GND
GigaStar Driver for passive TFTs
U687 (U621 successor)
4
22.4.1.2
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
1
22 Remote Control
U687 Block Diagram with focus on Remote Vision Center
U687 block diagram with focus on Remote Vision Center
22-9
22-10
Alle Rechte vorbehalten. Weitergabe sowie Vervielfaeltigung dieser Unterlage, Technische Aenderungen vorbehalten. Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
All rights reserved. Subject to change without prior notice.
Fig. 22-9
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
E
D
C
B
A
*)
U578 / J4
RVC interface switch
control
emergency off logic
CAN transceiver
CAN ID
- CAN node - RS232 / CAN conversion - interface control - emergency off control - CAN termination control - X-Ray signals control - power management
COM2
CPU (IB930) COM2
XP0
COM1
RS232
CAN
CANSTR
CPU (IB930) COM1
CPU (IB930) COM3
Host PowerPC
CPU (IB930) LVDS
CPU (IB930) Audio
2
control
MC9S08DZ60
μC *
SPI
CAN termination logic
4
20.06.2012 J.Matschnigg
20.06.2012 R.Frank
Released
Name
+5V
+12V
+30V
Signature
5
F1
F2
CAT.7
RJ45
U687
image memory power supply +5V / +12V
U621 status
Scale
N/A
Ziehm Module Size
Part No/Drawing No
A3
Page
new function
(Function Blocks)
Legend:
BLK_U687_V1.01.cdr
Filename
Vision Center Mobile Stand
Vision Center Monitor Cart
6
Remote Vision Center or / and Remote Joystick Center
koax + flat cable
DSUB9
koax + flat cable
IDC
Block Diagram U687
+5V
+12V
+30V
COM2
+12V
COM1
+12V
Description
voltage measuring
current sensing
Power Supply
power limitation logic
INOVA GigaStar Transmitter Remote
Drawn
Date
demodulator X-ray button info
CAN / RS232
CANSTR
RVC interface detection
INOVA GigaStar Transmitter MC
INOVA GigaStar Transmitter MS
GigaStar Driver for passive TFTs
U687 (U621 successor)
modulator X-ray lamp info
control
status LEDs
Video Data Format Conversion / LVDS interface (FPGA)
Audio conversion
3
N/A
3 of 3
018
22.4.1.3
control
1
22 Remote Control
U687 Functional Blocks
U687 functional blocks
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control
22.4.2
U687 Functional Description
As described in the block diagrams above, the user interface controller consists of the following components: • Microprocessor to deal with the safety circuitry of the X-ray enabling and disabling • Detection of a connected RS-232 or CAN interface on the Remote Vision Center or Position Control Center • Emergency circuit • Safety circuits • Three transmitter devices for the three possibly connected touch displays • Transmitter and receiver for X-ray lamp und X-ray button signals for the Remote Vision Center • Power distribution
22.4.2.1
Emergency Chain
22.4.2.1.1 Block Diagram
Fig. 22-10
Block diagram of the emergency chain
22.4.2.1.2 Functional description The emergency chain means that all emergency-stop buttons are put in series and are powered by the electronics in the mobile stand (the U648 main interface). The default state of the U687 being part of the chain is acting as a normally closed switch. If no Remote Vision Center or Position Control Center is connected, U687 has to replace them and therefore has to bridge the chain for them.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22-11
22 Remote Control
The U687 monitors the current on the power supply wire going out to the connector. When U687 detects a certain current flow, it opens the contact in the chain and the connected module gets the responsibility to complete the emergency chain again. As you can see in the block diagram above we allow a Position Control Center to be connected first to the monitor cart and then a Remote Vision Center to be connected to the Position Control Center. This is the maximum configuration. Besides this, the user can connect either a Remote Vision Center or a Position Control Center to the monitor cart. The Position Control Center has a similar electronics built-in as just described for the U687. The Position Control Center has to detect if a Remote Vision Center is connected to it (by monitoring the current drawn). If it is present, the contact is opened to hand over the responsibility to the Remote Vision Center to close the emergency chain.
22.4.2.2
Carrying signals along the power path
The established cable to connect a Remote Vision Center to the monitor cart contains four twisted pairs. The usage of the four pairs is: 1st pair: Image and sound data stream for the display (GigaLink) 2nd pair: Data (RS-232 or CAN) 3rd pair: Emergency chain 4th pair: DC power There is no wire left to transfer information into the Remote Vision Center to switch on or off an X-ray lamp. Also there is no wire left to get information into the Remote Vision Center from the X-ray button now being built-in, if it is pressed or not. A special way to transport the described signals via the cable is implemented. The power line is now modulated with two different frequencies. One "transmitter" is located in the Remote Vision Center to carry the information of the state of the X-ray key to the image system. The other "transmitter" is located in the image system to carry the information of the state of the X-ray lamp to the Remote Vision Center. The transmitter is activated when the signal is "high", and the transmitter is silent when the signal is "low". A PLL circuit acts as the receiver and detects if the signal with the appropriate frequency is present or not. This switches the lamp on or off or tells the microprocessor that the key is pressed or not.
22-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22 Remote Control
22.4.2.3
Sound Handling
The touch displays contain a loudspeaker to issue feedback sounds for pressed keys or to issue warning beeps. Two ways are provided on the board to get the sound, which is generated on the slot CPU, to the touch displays. The slot CPU always delivers stereo analog sound signals. 1 The left and right analog sound channels are added and buffered to be tied to the connectors for TFT1 and TFT2. As shown above there is no wire left for any analog sound signal on the connector to the Remote Vision Center. Therefore no analog sound is available on this connector. 2 The left and right analog sound channels are buffered and then digitized by two ADCs. The digital stream is converted to an S/PDIF data stream and sent to the three GigaLink transmitters. There the digital sound signal is mixed with the digital video data stream to be sent to each touch display. In the display electronics the video and sound data then will be separated.
22.4.2.4
Selecting the Interface for the Remote Vision Center Connector
As described above only four pairs of wires are available in the cable connecting the Remote Vision Center. The user can connect either a Position Control Center or a Remote Vision Center to the monitor cart. This means the interface must be capable of providing a CAN bus (in case of Position Control Center) or a RS-232 (in case of Remote Vision Center) on the same two wires within the cable. The signal levels are measured on the wires and, depending on their values, the microprocessor decides which kind of interface is connected. Only then the appropriate driver is switched to the connector via relay. In case of a detected CAN bus the termination resistor is switched off, because the final resistor has to be mounted in the Position Control Center.
22.4.2.5
Safety Circuit
On the Remote Vision Center, there is a radiation command button controlled by the U687. Therefore, the U687 can also issue the CAN radiation command and put a high onto the X-ray enable line. The safety circuitry doing this is the same as on the main interface (U648). Using a current source on the main interface controller and on the U687 to put a high onto the line, even allows a simultaneous pushing of a switch connected to the main interface and pressing a key on the Remote Vision Center, which sends this information to the U687. As long as one switch is activated, radiation can continue. If both are released, radiation stops – normally by the programmed sequences. Otherwise at the end of the last monoflop going low, the X-ray enable line goes low, blocking all further X-raying.
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
22-13
Fig. 22-11
22-14
L = 10 cm
6
5
1
4
2
3
ws/bl ws/br br sw
sw
vi
bl
or
ws/or
vi
gn
ws/gn
shield
Verdrahtung Remote Vision Center (mit Not-Aus)
#24224 Litze UL1061 AWG22 schwarz #24427 Litze UL1061 AWG22 violett Litzen miteinander verdrillt
Flachsteckhülsen an Litzen für NOT-AUS anquetschen, an Betätigerkontakte des NOT-AUS anstecken bzw. direkt an Betätigerkontakte anlöten
Kabelschirm über Litze an Lötfahne (GCA.2S.255.LT) Schrumpfschlauch jeweils über Lötkontakte Schrumpfschlauch über alles
Rundbuchse 8pol. LEMO ENG.2B.308.CLL oder LEMO EGG.2B.308.CLL + GCA.2S.255.LT oder LEMO ECG.2B.308.CLL + GCA.2S.255.LT
sw
03.11.2010
J. Matschnigg Changed:
03.11.2010
J. Matschnigg
Release:
.
Em. OFF-
sw -
# 600539
Unit:
Em. OFF+
vi
Emergency OFF
internal wiring GigaStar Recv-Board
File Name :WIR_600359_Remote_Vision_Center_V1.00.cdr Page : of 1 1
Drawing No.:
* from the point of view of the RVC
GND
gn ws/bl ws/br br shield
AUDIO- not connected! RxD* VCC GND
bl ws/gn
Remote Vision Center GigaLink+ GigaLinkTxD* AUDIO+ not connected!
ws/or or
Drawn:
earthing washer/ grounding tab
1 2 3 4 5 6 7 8
LEMO
Kabel: LEONI 02YSC11Y 4x2x0.5/1.0-100 LI PIMF GE (CAT7) oder LEONI MegaLine F6-90 S/F flex DVI
L = 0,2 m
ws/or or bl ws/gn gn ws/bl ws/br br
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
GL+ GLTxD AUDIO+ AUDIORxD VCC GND
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
Wiring Remote Vision Center (# 600539)
All rights reserved. Subject to change without prior notice.
Emergency OFF + -
(Ansicht Lötkontakte)
7
8
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22 Remote Control
22.5 Remote Vision Center
22.5.1 Remote Vision Center Internal Wiring with Emergency Stop
Remote Vision Center internal wiring with emergency stop
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
Fig. 22-12
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
4
2
5
6
8
7
L = 7,50 m
shield
gn
Verbindungskabel Remote Vision Center 7,5m
5 6 7 8
bl ws/gn gn ws/bl ws/br br Shield
chassis
08.10.2010
J. Matschnigg Release: Changed:
08.10.2010
J. Matschnigg
Drawn:
chassis
1 2 3 4
1 2 3 4 5 6 7 8
LEMO
6
8 7
Rundsteckverb. 8pol. LEMO FGG.2B.308.CLAD82
File Name : Page :
. 1
of
1
WIR_VerbKab_RVC_7.5m_V1.01.cdr
Drawing No.:
# 290173
Unit:
Schrumpfschlauch jeweils über Lötkontakte Schirmgeflecht laut Herstellervorschrift auflegen Steckverbinder laut Herstellervorschrift montieren
ws/or or
5
1
Schrumpfschlauch jeweils über Lötkontakte Schirmgeflecht laut Herstellervorschrift auflegen Steckverbinder laut Herstellervorschrift montieren Knickschutztülle anbringen
LEMO
4
2
(ohne Knickschutztülle)
Kabel: LEONI 02YSC11Y 4x2x0.5/1.0-100 LI PIMF GE (CAT7)
3
(Ansicht Lötkontakte)
bl
Weitergabe sowie Vervielfaeltigung dieser Unterlage, Verwertung und Mitteilung ihres Inhalts nicht gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz.
(mit Knickschutztülle GMA.2B.070.DJ)
Rundsteckverb. 8pol. LEMO FGG.2B.308.CLAD82Z
gn
ws/br ws/gn ws/bl
ws/br ws/gn ws/bl
bl
ws/or or br
shield
# 290173
Alle Rechte vorbehalten. Technische Aenderungen vorbehalten
ws/or or br
(Ansicht Lötkontakte)
3
All rights reserved. Subject to change without prior notice.
22.5.2
1
Transmission as well as reproduction of this document, exploitation or disclosure of its contents is not permitted. Infringements shall entitle to damage claims.
22 Remote Control
Remote Vision Center Connection Cable
Remote Vision Center connection cable
22-15
22 Remote Control
22-16
Ziehm Vision RFD / Ziehm Vision RFD 3D 280495/280757 - 01/11/2017
23 3D Option
Ziehm Vision RFD 280757 - 01/11/2017
Ziehm Vision RFD 280757 - 01/11/2017
23 3D Option 23.1
Overview
The Ziehm Vision RFD 3D is technically based on the motorized Ziehm Vision RFD. An additional lateral laser-module mounted at the swivel harness socket of the C-profile identifies the Ziehm Vision RFD 3D. The unit Ziehm Vision RFD 3D can be ordered in two variants: − fully equipped from the beginning − without technical preparation for a 3D upgrade later on In both cases, the system will be produced and tested in advance with full functionality. If ordered without 3D option, there are no "3D" stickers on mobile stand and monitor cart.The monitor cart is not equipped with mouse pad, USB mouse and workstation. The lateral laser will be disconnected from the distribution board in the flat-panel housing of the mobile stand. The USB sockets for mouse and service keyboard and also the network socket for NaviPort 3D have no function because of the missing workstation. This is indicated to the user by a label "Function after Activation 3D" on each socket. Funktion nach Freischaltung 3D Function after Activation 3D
The minimum Ziehm Software version is 6.07 (V2-1k IB930) / 7.00.4 (NGIS). The 3D software ("3DApp") is included in the software package. NOTE It is not possible to upgrade a Ziehm Vision RFD. The upgrade of 3D option is only possible on a unit which has been produced as Ziehm Vision RFD 3D initially. The "options.dat" file from the USB dongle stick needs to be sent to Ziehm Service ([email protected]) for an update. Please keep working times in mind.
NOTICE An update to Ziehm software version ≥ 7.03 requires a recalibration of the whole system due to optimized trajectories. The calibration involves Kinematics, 3D and NaviPort (if installed). Refer to GTI 17/006 Ziehm Software Version 7.03.0. Do not copy the config folder / MisalignmentParameter files from an older version into 3DApp ≥ 1.05.
Ziehm Vision RFD 280757 - 01/11/2017
23-3
23 3D Option
With Ziehm software version 7.03.0 (3DApp version 1.05) the following features are implemented. The "3D Scan with Larger FOV (Field Of View)" option must be enabled via Options.dat file and activated by pressing the corresponding checkbox on "3D" tab in Configuration settings.
Fig. 23-1
Configuration service settings "3D" tab
If this checkbox is not activated, all 3D MPRs are displayed with the standard volume size of 16×16×16 cm³. With "Larger FOV" the "Archive" tab shows additional Field of View buttons "16×16" and "20×20". With "Cochlea" or "Zoom in" options a "10×10" button is added. With "Cochlea" option also an ear icon is displayed and selectable in the body region for 3D scans. These options must be activated via the Options.dat file.
23.1.1
Wiring Diagrams
The following diagrams show an overview of the additional components for the 3D option. The second Ethernet switch (→ Fig. 23-9) connecting both RJ45 sockets "DICOM" and "NaviPort" internally to the image memory will be installed during upgrade of the Ziehm NaviPort 3D option. In Work Instruction 19_2248 is described how to upgrade the Ziehm NaviPort 3D option. As part of the cyber security implemented with Ziehm Software Version 7.03.0 the internal network wiring has been changed. Depending on configuration and production date, the system wiring varies according to the wiring diagrams. The "NaviPort" socket is connected to the first Ethernet switch provided the unit is built before 2017. As of 2017 this socket is no longer connected except when Ziehm NaviPort 3D option is installed (see also WI 19_2248).
23-4
Ziehm Vision RFD 280757 - 01/11/2017
4
WLAN Option
Network DICOM
NaviPORT
1
2
3 USB Mouse
PC Keyboard
Monitor Cart Frame
CAT5
1&2: MC connector interface
Emergency Button
U539 X32
230V
+12VDC
RG179 75Ω coax
5 4 2
DVI
pk
5
gr
rd
4
1
bl
3
8
RG179 75Ω coax
2
br
1
wh
(miniUSB)
DC Input
Switch
CAT5
+12VDC
X18
U539 Power Supply MC
230V~
Automatic Shutdown
6
Command Prozessor
3
Video Encoder (Option)
Power Supply KA1200F02 (2x)
Brightness sensor
BNC
Left Flat screen 19"
see MC Wiring diagram
8
U539 X33
230V
+12VDC
+12VDC
CAT5
BNC DVI
3&4: MC Hood rear side
RS232
one DSUB9: RS232 (2,3,5,7,8) brightness sensor (6,9) radiation lamp (1,4)
If activated the whole System is switched OFF
Monitor Cart Frame
Right Flat screen 19"
Slot 1
CAT5
Module 11
8
gr
10 pk
9
4
+12V
bk yl
CPU
rd
2
PWR1
DVI 2
COM1
wh
L2 R2
1 15 D-SUB
RG179
br
V2 _ 1k
RG179
USB 2.0
bl
3
wh br
Slot 5
Slot 4
Graphic Board Slot 3
230V~
3
Slot 9
Power
Ethernet
USB 4
USB 3
USB 2
USB 1
DVI 1
Serial
RFD 3D Workstation NGP COM2
Slot 7 Ethernet
Monitor Cart
X2 - B
Slot 10
X-ray Lamp 12V=
Ethernet CP
Slot 1
rear view
Slot 8 USB 4
Ziehm Vision RFD 280757 - 01/11/2017 Slot 5
Fig. 23-2 Slot 9
19” Duo TFT
see MC Wiring diagram
XP0
Initial Version
Description
Drawn by
TFT Mobile Stand see MS Wiring diagram
06.08.2014
Date
Add-Ons in VISION Monitor Cart
NOTE: Drawing reworked for service purposes
TFT Monitor Cart
see MC Wiring diagram
V1.00
Revision
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.00 – add-ons in monitor cart without Ziehm NaviPort 3D option
23-5
23-6
whbl
bl
24C
25C
bk bl br gn gr or pi rd vi wh yl
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
bk
X4
Gl2-
Gl2+
Gl1-
Gl1+
X7
SMB
X9
RJ45 CAT5
X6
Vsync
X10
IC6
X5
U588 Giga Link
+24V 0V
Vsync
1 2
via U698
2 x AWG18
Fiber Optic Link
RJ45
1 2 3
4 x 2 x AWG26
U685 / X16 X4
X6
X2
X3
X10
Fiber Optic Link
Vsyn to the Generator
Lichtwellenleiter
9p DSUB
X16
X14
9 FlatRibbon
X11
X13
X7
X12
Laser (lateral)
Collision Electronics
Module 20
2 x AWG22
2 x AWG22
Chassis GND
Laser
AWG14 gn/yl
4 x AWG22
PWR
+24V
Machine equipped with a Flat Detector
5.5m; MTRJ-MTRJ 5.5m; MTRJ-LC
X15
Collision & Laser Distribution
U698
no Central Ground stud, because of Collision Antenna
+24V
2 x AWG18
U588 / X5
+12V
2 x AWG22 Laser 2 x AWG20
U701 / X63
from Module 15 U659/X14
(inside C-arm profile)
25 pin Module C
17C
bk
br
8C
coax 75Ω
whbr
16C
rd
bk
XP0 Inset FD
7C
1B
XP0
CN2
RPS75-24
230Vac CN1
U701 X26
C-Arm Swivel Cable
FD Power Supply
Fig. 23-3
P0 Cable FD
Mobile Stand Fan
Data
! Carbon Area
Sensor Array
GridPresent Switch
NavigationPresent Switch
Laser
Module 4 Flat Detector
Add-Ons in VISION Mobile Stand
NOTE: Drawing reworked for service purposes
Potential Connection
Receptor Module
12V
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.00 – add-ons in mobile stand without Ziehm NaviPort 3D option
Ziehm Vision RFD 280757 - 01/11/2017
4
WLAN Option
Network DICOM
NaviPORT
1
2
3 USB Mouse
PC Keyboard
Monitor Cart Frame
Monitor Cart Frame
8
5
CAT5
1&2: MC connector interface
8
4
2
1
Emergency Button
3
8
*1
U539 X32
230V
Power Supply RPS-160-12 (1x)
RG179 75Ω coax
4 2
pk
5
gr
4
rd
3
bl
2
br
(miniUSB)
DC Input
Switch
8
wh
1
U539 Power Supply MC
X18
Automatic Shutdown
6
1
CAT5
230V~
Command Prozessor
3
Video Encoder (Option)
+12VDC
see MC Wiring diagram
(miniUSB)
DC Input
5
8
RG179 75Ω coax
DVI
CAT5
Switch
BNC
Left Flat screen 19"
Brightness sensor
+12VDC
+12VDC
CAT5
BNC DVI
3&4: MC Hood rear side
RS232
one DSUB9: RS232 (2,3,5,7,8) brightness sensor (6,9) radiation lamp (1,4)
Right Flat screen 19"
USB 2.0
USB 2
CAT5
8
Serial
Slot 1
CAT5
8
gr
10
Module 11
rd
RG179
4
USB 2.0
pk
9
+12V
bk yl
CPU
br
2
wh
1 15 D-SUB
PWR1
DVI 2
COM1
V2-1k / NGIS
Video RM LM
RG179
bl
3
wh br
Slot 5
Slot 4
Graphic Board Slot 3
230V~
3
Slot 9
Power
Ethernet
USB 4
USB 3
USB 2
USB 1
DVI 1
COM2
RFD 3D Workstation NGP
Monitor Cart
X2 - B
TFT1/2
X-ray Lamp 12V=
Ethernet LAN2
Ethernet CP
LAN1
rear view
USB 4
Ziehm Vision RFD 280757 - 01/11/2017 Touch2 / TFT2
Fig. 23-4 Touch1 / TFT1
19” Duo TFT
TFT Monitor Cart
Correction monitor wiring and part 21.04.2016 numbers
V1.03
W. Hecht
W. Hecht
R. Frank
Drawn by
Add-Ons in VISION Monitor Cart
XP0
TFT Mobile Stand see MS Wiring diagram
Plug not connected, fixed at MC6 console with adhesive socket and cable tie for service access to Command Processor.
see MC Wiring diagram
*1
Second Switch added
30.03.2016
NGIS added
28.10.2014
06.08.2014
Date
V1.02
Initial Version
V1.00 V1.01
Description
Revision
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.03 – add-ons in monitor cart with Ziehm NaviPort 3D option installed
23-7
23-8
bl
24C
25C
bk bl br gn gr or pi rd vi wh yl
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
bk
X4
Gl2-
Gl2+
Gl1-
Gl1+
X7
SMB
X9
RJ45 CAT5
X6
Vsync
X10
IC6
X5
U588 Giga Link
+24V 0V
Vsync
1 2
via U698
2 x AWG18
Fiber Optic Link
RJ45
1 2 3
4 x 2 x AWG26
U685 / X16 X4
X6
X2
X3
X10
Vsyn to the Generator
#601017 #601038
3030
rem. Grid
#601039
#601016
fixed Grid
9p DSUB
X16
X14
9 FlatRibbon
2020
Size
Lichtwellenleiter
X11
X13
X7
X12
Laser (lateral)
Collision Electronics
Module 20
2 x AWG22
2 x AWG22
Chassis GND
Laser
AWG14 gn/yl
4 x AWG22
PWR
+24V
Machine equipped with a Flat Detector
Fiber Optic Link
X15
Collision & Laser Distribution
U698
no Central Ground stud, because of Collision Antenna
+24V
2 x AWG18
U588 / X5
+12V
2 x AWG22 Laser 2 x AWG20
U701 / X63
from Module 15 U659/X14
(inside C-arm profile)
25 pin Module C
17C
bk
br
whbl
8C
whbr
16C
rd
bk
XP0 Inset FD
CN2
coax 75Ω
CN1
RPS75-24
7C
1B
XP0
230Vac
U701 X26
C-Arm Swivel Cable
FD Power Supply
Fig. 23-5
P0 Cable FD
Mobile Stand Fan
Potential Connection
Receptor Module
12V
Data
! Carbon Area
Sensor Array
GridPresent Switch
NavigationPresent Switch
Add-Ons in VISION Mobile Stand
Laser
Module 4 Flat Detector
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.03 – add-ons in mobile stand with Ziehm NaviPort 3D option installed
Ziehm Vision RFD 280757 - 01/11/2017
4
WLAN Option
Network DICOM
NaviPORT
1
2
3 USB Mouse
PC Keyboard
Monitor Cart Frame
Monitor Cart Frame
5
CAT5
1&2: MC connector interface
8
4
2
1
Emergency Button
3
8
U539 X32
230V
Power Supply RPS-160-12 (1x)
RG179 75Ω coax
5 4 3
Video Encoder (Option)
+12VDC
2
4
rd
3
bl
2
br
(miniUSB)
DC Input
Switch
8
wh
1
U539 Power Supply MC
X18
Automatic Shutdown
pk
5
gr
6
1
CAT5
230V~
Command Prozessor
(cross-over)
RG179 75Ω coax
DVI
see MC Wiring diagram
(miniUSB)
DC Input
Switch
BNC
Left Flat screen 19"
Brightness sensor
+12VDC
+12VDC
CAT5
BNC DVI
3&4: MC Hood rear side
RS232
RS232 (2,3,5,7,8) brightness sensor (6,9) radiation lamp (1,4)
one DSUB9:
Right Flat screen 19"
USB 2.0
Adapter DisplayPort to DVI
USB 2
CAT5
8
Serial
Slot 1
8
gr
10
Module 11
rd
RG179
4
USB 3.0
pk
9
+12V
bk yl
CPU
br
2
wh
1 15 D-SUB
PWR1
DVI 2 or Display Port
COM1
V2-1k / NGIS
Video RM LM
RG179
bl
3
wh br
Slot 5
Slot 4
(Video Outputs dependent of Board)
Graphic Board Slot 3
CAT5
230V~
3
Slot 9
Power
Ethernet
USB 4
USB 3
USB 2
USB 1
DVI 1 or Display Port
COM2
RFD 3D Workstation NGP
Monitor Cart
X2 - B
TFT1/2
rear view
Ethernet LAN2
Ethernet CP
LAN1
X-ray Lamp 12V=
USB 6
Ziehm Vision RFD 280757 - 01/11/2017 Touch2 / TFT2
Fig. 23-6 Touch1 / TFT1
19” Duo TFT
TFT Monitor Cart
Service Network-cable on port 5 removed
V1.06
XP0
16.05.2017
30.03.2017
07.02.2017
24.11.2016
04.05.2016
30.03.2016
28.10.2014
06.08.2014
Date
W. Hecht
W. Hecht
W. Hecht
C. Hurle
W. Hecht
W. Hecht
R. Frank
J. Matschnigg
Drawn by
TFT Mobile Stand see MS Wiring diagram
FD Type 2 added (page3)
Networkswitch on USB3.0 connected ECR-17A025
V1.05
V1.07
change patch cable at NGIS-LAN1 according to ECR-16A631
V1.04
Second Switch added Correction monitor wiring and part numbers
V1.03
V1.02
Add-Ons in VISION Monitor Cart
see MC Wiring diagram
Initial Version NGIS added
Description
Revision
V1.01
V1.00
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.08 – add-ons in monitor cart with Ziehm NaviPort 3D option installed + Cybersecurity
23-9
Fig. 23-7
br
whbl
bl
8C
24C
25C
bk bl br gn gr or pi rd vi wh yl
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
bk
X4
Gl2-
Gl2+
Gl1-
Gl1+
X7
SMB
X9
RJ45 CAT5
X6
Vsync
X10
IC6
X5
U588 Giga Link
+24V 0V
Vsync
1 2
via U698
2 x AWG18
Fiber Optic Link
RJ45
1 2 3
4 x 2 x AWG26
U685 / X16 X4
X6
X2
X3
X10
Vsyn to the Generator
#601038
3030
rem. Grid #601017 #601039
#601016
fixed Grid
9p DSUB
X16
X14
9 FlatRibbon
2020
Size
Lichtwellenleiter
X11
X13
X7
X12
Laser (lateral)
Collision Electronics
Module 20
2 x AWG22
2 x AWG22
Chassis GND
Laser
AWG14gn/yl
4 x AWG22
PWR
+24V
Type 1: Varian PaxScan with Command Processor
Machine equipped with a Flat Detector
Fiber Optic Link 5.5m; MTRJ-MTRJ 5.5m; MTRJ-LC
X15
Collision & Laser Distribution
U698
no Central Ground stud, because of Collision Antenna
+24V
2 x AWG18
U588 / X5
+12V
2 x AWG22 Laser 2 x AWG20
U701 / X63
from Module 15 U659/X14
(inside C-arm profile)
25 pin Module C
17C
bk
whbr
16C
rd
bk
XP0 Inset FD
CN2
coax 75Ω
CN1
RPS75-24
7C
1B
XP0
230Vac
U701 X26
(MTRJ-MTRJ) (MTRJ-LC)
C-Arm Swivel Cable
FD Power Supply
23-10
P0 Cable FD
Mobile Stand Fan
Potential Connection
Receptor Module
12V
Data
! Carbon Area
Sensor Array
GridPresent Switch
NavigationPresent Switch
Add-Ons in VISION Mobile Stand
Laser
Module 4 Flat Detector
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.08 – add-ons in FD Type 1 mobile stand with Ziehm NaviPort 3D option installed + Cybersecurity
Ziehm Vision RFD 280757 - 01/11/2017
Fig. 23-8
Ziehm Vision RFD 280757 - 01/11/2017
bk bl br gn gr or pi rd vi wh yl
= = = = = = = = = = =
black blue brown green gray orange pink red violet white yellow
= = = = = = = = = = =
schwarz blau braun gruen grau orange rosa rot violet weiss gelb
Table of colors
U701 X26
(CXP)
0V
C-Arm Swivel Cable
9 FlatRibbon
X15
#601017 #601038
3030
rem. Grid
X10
Collision & Laser Distribution
U698
2020
Size
X4
X6
X2
X3
#601039
#601016
fixed Grid
X16
X14
X13
X7
X12
VideoData
Collision Electronics
Module 20
CoaxPress
Ground Stud 2
2
Fan
X14
Fan
Type 2: FD with CXP (VAREX ECP / PERKIN ELMER CMOS)
2
X11
3
8 X12
Power
Power
Option
Machine equipped with a Flat Detector
U685 / X16 Collision Signals
U562 / X3
U562 / X1
(PaxScan System 3030X ECP)
(PaxScan System 2020X ECP)
X41
2
Potential Connection
X18
koax 6 X25
! Carbon Area
4 X1 3
Vsync 3 X13
X10
5
Flat Panel Detector
4
Module 4.2
4
(Flat Panel CMOS DZ 3030)
(Flat Panel CMOS DZ 2020)
Add-Ons in VISION Mobile Stand
Navi/Grid
X15
Navi/ Grid
U707
Sensor Array
Laser Laser
2x2
X16
Laser 1-3
X20 X21
Dexela Flat Panel Detector
Option
23 3D Option
Wiring diagram – Ziehm Vision RFD 3D addendum v1.08 – add-ons in FD Type 2 mobile stand with Ziehm NaviPort 3D installed + Cybersecurity
23-11
Pos. 5 and Pos. 23 only with OPTION VIDEOSERVER
Modified for Service Manual
23 3D Option
Fig. 23-9
23-12
Ziehm Vision RFD 3D – monitor cart MC6 – exploded view of MC6 rack
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23 3D Option
Fig. 23-10
Ziehm Vision RFD 3D – monitor cart MC6 – views of second Ethernet switch (only for systems with NaviPort 3D option, refer to Work Instruction 19_2248)
23.2
How to Upgrade the 3D option NOTE It is not possible to upgrade a Ziehm Vision RFD. The upgrade of 3D option is only possible on a unit which has been produced as Ziehm Vision RFD 3D initially. The "options.dat" file from the USB dongle stick needs to be sent to Ziehm Service ([email protected]) for an update. Please keep working times in mind.
To upgrade the 3D option, the following steps are necessary: − Enable the 3D option on the USB dongle stick (replace the "options.dat" file). − connect the laser to the power supply − install the workstation − install mouse pad and and USB mouse to the monitor cart − perform a 3D calibration check as described in → Ch. 23.5, p. 23-29 Step Description
Picture / Screenshot
This table contains a brief instruction how to activate the lateral laser. For further information on laser modules refer to Work Instruction "19_2192 Exchanging a laser module at the lower I.I. or FD housing" available on the MemberService website.
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23 3D Option
Step Description 1
Remove the four M4×8 countersunk Allen-screws and the four M5×25 countersunk Allen-screws of the FD lower housing.
2
Open the FD lower housing carefully.
3
Disconnect both laser modules, on the left and right side.
Picture / Screenshot
NOTICE Do not pull the cables, as they can be damaged easily!
4
23-14
Lift the FD lower housing carefully upwards and lay it on the C-profile.
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23 3D Option
Step Description 5
Connect the cable for the lateral laser to the Laser and collision detection distribution board U698/ X16 (see also wiring diagram → Fig. 23-5).
6
Close the FD lower housing in reverse order.
7
Remove the label "Function after Activation 3D" from the c-profile at the lateral laser.
Step Description 8
Picture / Screenshot
Funktion nach Freischaltung 3D Function after Activation 3D
Picture / Screenshot
Principal view of MC6 rack assembly
front cover
9
Open the screws marked red to open the Monitor Cart MC6 for installation of the workstation. Remove − the front cover of the unit (see figure in step 8) − the U-rail covers on both sides − the cable duct cover on the rear side − the rear cover on the right-hand side A detailed view is shown in → Fig. 23-9.
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23 3D Option
Step Description
Picture / Screenshot
A socket diagram of the workstation is shown in → Fig. 23-11.
Fiber Optic Link
via U698
FD Power Supply
X7
2 x AWG20
+12V
U588 / X5
2 x AWG18
+24V
U685 / X16
4 x 2 x AWG26
RPS75-24
U701 X26 230Vac
CN1
CN2
Collision & Laser Distribution
4 x AWG22
X7 X13 X14 X16
X10
X15
X11
Receptor Module
AWG14 gn/yl
X5
Lichtwellenleiter
+24V Chassis GND
Data
PWR
5.5m; MTRJ-MTRJ 5.5m; MTRJ-LC
IC6 rd bk
X2 X6 X4
no Central Ground stud, because of Collision Antenna
Fiber Optic Link
X4 1 2
+24V 0V
Laser
U588 Giga Link
X10 Vsync
1 2 3
Laser (lateral)
X6 RJ45 CAT5
XP0 XP0 Inset FD
SMB
1B 7C 8C
Navigation Present Switch
2 x AWG22
X9
P0 Cable FD
2x USB 1x SUB-D 15pin 1x Power 1x DVI 1x Ethernet
2 x AWG18
U701 / X63
(inside C-arm profile)
11 Make all necessary cable connections according to wiring diagram → Fig. 23-2. The cables which need to be connected are marked red. These are:
Vsyn to the Generator
10 Install the workstation and fix it with two screws in the left and right U-rails.
coax 75Ω
Vsync
whbr
Gl1+
br
Gl1-
24C
whbl
Gl2+
25C
bl
Gl2-
16C
bk
17C
bk
Sensor A
Module 20
Collision Electronics
9 FlatRibbon
25 pin Module C
GridPresent Switch
2 x AWG22
RJ45
Potential Connection
! Carbon Area
9p DSUB
Table of colors bk = black = schwarz bl = blue = blau br = brown = braun gn = green = gruen
NOTE D
12 Attach the mouse pad and the USB mouse to the monitor cart.
i
Connect the USB mouse to the corresponding socket (1) at the top cover plate. 1 If necessary, connect the USB keyboard to the corresponding socket (2) at the top cover plate. 13 Remove "Function after Activation 3D" labels from USB & NaviPort sockets. Install USB label instead.
2
Funktion nach Freischaltung 3D Function after Activation 3D
14 Mount all cover parts removed in step 9 in reverse order. 15 Attach the transfer print symbol "3D" (Part No. 585097) to the monitor cart. Place it 51 mm from the left edge of the front cover insert and 55 mm below the printer (see figure).
23-16
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23 3D Option
Step Description
Picture / Screenshot
16 Attach the transfer print symbol "3D" (Part No. 585097) to the mobile stand. Place it 165 mm from left of the center and 189 mm from the top edge of the back cover (see figure).
17 Perform a 3D calibration as described in → Ch. 23.4. 18 Perform a calibration check as described in → Ch. 23.5.
23.3
NGP Workstation
23.3.1
General Information
The workstation in a Ziehm Vision RFD handles the reconstruction of the iso-centric cine loop images provided by the image memory unit. The transfer is done via network. A Gigabit Ethernet switch is installed in the system to connect the image memory to the Varian command processor, the workstation and the (optional) VideoServer. Another connection is provided to the monitor cart frame as "NaviPort 3D" socket. All components are running in the IP address range 172.20.20.xx. Only for systems with NaviPort 3D option: A second Gigabit Ethernet switch is installed supplying both network sockets on the monitor cart frame via the image memory unit. → Work Instruction 19_2248 "Upgrade Ziehm NaviPort at Ziehm Vision RFD 3D systems" The network settings of the workstation are fixed: IP address Subnet mask Gateway
172.20.20.18 255.255.255.0 172.20.20.22 (this is the "eth1" interface of the image memory)
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23 3D Option
+
+
15 D-SUB
+5V / +12V
T12
SLOT11
SLOT10
DVI
USB2
O
I
VGA
Ethernet
COM2
DP1
USB1
COM1
USB4
DP2
USB3
SLOT9
SLOT8
SLOT7
Fig. 23-11
Socket diagram NGP workstation
23.3.2
Scan Parameters / Settings
SLOT6
SLOT5
SLOT4
SLOT3
SLOT2
SLOT1
For a Ziehm Vision RFD the minimum global software version is 6.07 (V2-1k) / 7.00.4 (NGIS). The 3D software is included. It provides two anatomical programs (Bone3D, Abdomen3D) selectable by the user and four modifiers for each of them (Fluoro, HQ, LowDose, LPK) automatically selected by the system. Depending on body region and patient positioning, the system uses either a Trajectory Proximal (for chosen body region close to C-arm) or a Trajectory Distal (for chosen body region far from Carm) to perform the scan. The correlated scan parameters like ShiftScan (y/n), iso-centric start position and number of projections are taken from a file named "vario3dparams.ini", which is stored in the image memory.
Trajectory Distal (for chosen Trajectory Proximal (for chosen body region far from mobile stand) body region close to mobile stand)
Fig. 23-12
Trajectory Distal/Proximal (example)
The system settings for the anatomical programs of 3D are working with fixed voltage (80/100/120 kV) during the scan, only current is regulated (between 2.5 and 120 mA, depending on the modifier).
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23 3D Option
During a 3D scan the video regulation is turned off. This means, the raw images are processed first e.g. for detection of metal balls in the calibration phantom. Fluoro images of a cine are always stored in the image memory. The reconstruction in the workstation will add filter/orientation settings depending on the chosen patient orientation and scan area. Together with the calibration data this information is stored in the patient archive as metadata to the image. Except for the calibration data of the system, all parameters and settings are stored in the image memory. This ensures you can run a reconstruction of a 3D scan at a later time no matter which workstation you use.
23.3.3
Important Folders and Files on the Workstation NOTE Calibration data and log files of the workstation are included in the report package which can be saved via pressing the radiation symbol on Fluoro tab.
NOTICE An update to Ziehm software version ≥ 7.03 requires a recalibration of the whole system due to optimized trajectories. The calibration involves Kinematics, 3D and NaviPort (if installed). Refer to GTI 17/006 Ziehm Software Version 7.03.0. Do not copy the config folder / MisalignmentParameter files from an older version into 3DApp ≥ 1.05. NOTICE Starting from Ziehm software version 7.03.0 (3DApp 1.05), the system has cybersecurity installed. Direct access to the workstation is only possible by opening the system via ServiceToolbar and OTPW (→ Ch. 17.2.2). After the system has been opened, connect the USB compact keyboard (Part no. 14453) to the rear socket, type 'eeee' and press 'Enter' for confirmation to start Windows Explorer, then switch the right monitor to 'Digital input'. The single harddisk installed in the workstation has three partitions. The 1st partition, drive letter "C:", contains the operating system Microsoft Windows 8.1 Embedded. The 2nd partition, drive letter "D:", contains the Backup&Recovery Software Acronis True Image 11 and a temporary log folder. The 3rd partition, drive letter "E:", contains the 3D application, calibration data, and log files. It is the storage place for 3D images and cache of 2D images.
Structure of harddisk
On drive "E:" you will find a folder named "3DApp_Vxxx" (xxx means the latest version). This is the most important folder. This folder contains three sub-folders, "bin", "config" and "log". The following tables will offer you a brief overview of the most important files.
Important folders and files
E:\3DApp_Vxxx\bin
Application Folder
3DApp_Vxxx.exe
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Graphical User Interface (Main Application)
23-19
23 3D Option
E:\3DApp_Vxxx\log This folder contains log files written by the application software during operation. These files can provide useful information about problems with 3D. D:\log\Consolelog__.txt This file is created during runtime of the 3DApp application. The file can provide useful information if 3DApp has crashed. On the next reboot of the system, the file will be copied to the System Log folder.
Log file (runtime)
Configuration Folder
E:\3DApp_Vxxx\config 3DApp.ini CalibrationMetaInformation.ini
System Log Folder
Pixel to mm factor settings
MisalignmentParameters_H Calibration data of a specific lift column height =.dat Scan.ini / Scan2020.ini / Scan3030.ini
Filter settings for each modifier.
VolumeViewer.ini
Windowing settings on Volume and MPR Slices for each Modifier.
E:\3DVolumeStore In this folder only the MPR images are stored. Screenshots and sliced images are stored in the Patient Archive instead. E:\checkSWUpdate.bat In case there is a problem with the 3DApp, you can try to reinstall the software. Save the Configuration folder first, then delete the Application folder. Run the batchfile afterwards to install the software again. Copy the saved Configuration folder back into the freshly installed Application folder.
23.3.4
Image Database
Batchfile for software update
Software 3DApp
The “3DApp” software module implements the graphical user interface for MPR slices of 3D reconstruction in the workstation. It is part of the global NGP software package and not available as separate update. When creating a ReportPackage of the system, the log files from the workstation are included. .
Main Features
Feature Description
3D Scan
After the collision check it is possible to perform a scan by pressing the footswitch pedal. The images are transferred automatically to the 3D workstation for reconstruction.
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23 3D Option
Main Features
Feature Description
Reconstruction and Display of Volume
The 3D reconstruction has the following properties: − resolution of 320³ voxels − iterative reconstruction − volume size of 16cm³ if device has a 30x30 panel.
Automatic Calibration
The calibration process takes place automatically except that a shift of the calibration phantom is necessary.
9-ball accuracy check
Automatic 9-ball accuracy check is implemented.
Common Patient Archive
The 3D patient archive is integrated into the 2D patient archive. It is possible to display 3D volumes via the patient archive.
3D Volume on Vision Center and Remote Vision Center
23.3.5
It is possible to display the volume on the Vision Center and Remote Vision Center.
Harddisk Recovery with Acronis True Image
Note: There is no harddisk image available on the workstation. You may create and store it on external media by yourself. The Microsoft Windows 8.1 operating system uses a graphical boot manager. A movement of the mouse during system start would cause a "hang-up" until any item is selected. For prevention the boot manager is disabled by a selection timeout of 0 seconds. To make the boot manager visible and to be able to select the Acronis True Image program for restoring a partition, the timeout needs to be set to at least 3 seconds. Therefore, on the 3rd partition a file named "ADMIN_SetBootTimeOut3Seconds.bat" can be found. Execute this file. A command line window opens:
C:\WINDOWS\system32>bcdedit /timeout 3 The operation completed successfully. C:\WINDOWS\system32>pause Press any key to continue ...
Reboot Windows and select by cursor up/down the entry for Acronis True Image. After restoring the partition, select the 3rd partition again and run the second file "ADMIN_SetBootTimeOut0Seconds.bat" to set the timeout back to 0 seconds. A command line window will open here also with bcdedit /timeout 0.
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23 3D Option
23.4
How to Perform a 3D Calibration
23.4.1
Prerequisite
• 3D option enabled • Kinematics calibrated, see Work Instructions for exchanging and adjusting the axes drives: 19_2167 (A), 19_2168 (C), 19_2169 (Y), 19_2170 (Z) • C- and Y-axis limit positions set (Kinematics) • 3D calibration and consistency test kit Vision RFD 3D, Part No. 912253 • USB service keyboard (if necessary) • USB service stick (service key)
23.4.2
Workflow CAUTION If Ziehm NaviPort 3D is installed on the unit (noticeable on the flat-panel detector: 3 green registration points for Stryker, FLUORO 3D Registration Kit DrapeLink for Brainlab), a 3D calibration involves a NaviPort calibration. You also have to inform the navigation system supplier to perform a new calibration on the navigation system!
Step Description 1
Make sure that the USB service stick is plugged into the USB port. Open Config Service Settings 3D.
2
The following window for SCAN SETTINGS is shown. It contains details on the count of planned scans and their specific settings. The first row is selected.
Picture / Screenshot
Press the Calibration 3D button.
23-22
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23 3D Option
Step Description 3
Picture / Screenshot
On the next screen, you need to acknowledge the reminder that the existing calibration data will become invalid if you proceed with the calibration. Press the Yes button to perform a new 3D calibration.
4
In case the brakes’ states are not correct to perform an iso-centric scan, a message will be displayed until the states are correct. Lock the steering and braking lever (light-green) and close the wig-wag brake (grey). Open the brakes for angulation (red), carriage (yellow) and orbital movement (blue).
5
A pre-defined ISO center is set. Press and hold the Starting Position button on the Vision Center to move to the ISO center.
6
On the next screen the instruction for placement of the calibration phantom is given. The C-arm is in the AP position (0°). Before proceeding, a manual collision check must be done. Press and hold the RAO button until the C-arm is in the upper limit position (45°). Then press and hold the LAO button until the C-arm is in the lower limit position (-120°). For placement of the phantom it is useful to bring the C-arm into the LAT position (-90°) to adjust the vertical position of the phantom first. Press and hold the RAO button until the C-arm is in the LAT position (-90°).
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23 3D Option
Step Description 7
Picture / Screenshot
Arrange the test equipment as shown in the figure. The phantom shall be parallel to the flat-panel detector. Use the laser for center adjustment and check the adjustment of the phantom on the screen by fluoroscopy. The sides shall be parallel to the screen, the central sphere of the phantom shall be inside the crosshair. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area.
8
23-24
After positioning the phantom in LAT position, press and hold the RAO button until the C-arm is in AP position (0°).
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23 3D Option
Step Description 9
Picture / Screenshot
Don’t change the vertical position of the phantom after LAT adjustment. Use the laser for center adjustment, then check the adjustment of the phantom on the screen by fluoroscopy. The sides shall be parallel to the screen, the central sphere of the phantom shall be inside the crosshair. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area.
10 Repeat these two positioning checks of the test tool and make sure that the image is centered in both views AP and LAT and the tool is parallel to the image receptor in both views.
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23 3D Option
Step Description
Picture / Screenshot
11 After the phantom has been properly aligned and verified in AP and LAT positions, press the Proceed button. NOTICE The phantom must not be moved until the 2 scans for calibration have been finished successfully. 12 CAUTION Radiation will be initiated when the left footswitch pedal is pressed. Protect yourself from radiation during the scan. Press and hold down the left footswitch pedal until the system tells you to release it. 13 After the scan is finished, the radiation will stop automatically and the calculation is performed in the background. Information about the progress and the performed steps are shown in the progress bar and in the Event Log box. The right flatscreen monitor shows rotating symbols during storage and calculation. 14 The screen information will change back to the "Scan Settings" after the calculation of the first scan is finished. The second row is selected now. The ISO center for the second scan is the same as for the first scan. No re-adjustment of the phantom is necessary. Press the Calibration 3D button.
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23 3D Option
Step Description
Picture / Screenshot
15 A pre-defined ISO center is set. Press and hold the Starting Position button on the Vision Center to move to the ISO center. When the final position is reached, you will hear a double-beep sound and the crosshair gets activated automatically.
16 Re-adjustment of the phantom is not necessary, the ISO center for the second scan (No. 1) is equal to the first scan (No. 0). Perform a manual collision check to upper and lower limit positions (-120°/45°) using LAO and RAO buttons.
Don't touch the phantom!
Then press the Proceed button. 17 CAUTION Radiation will be initiated when the left footswitch pedal is pressed. Protect yourself from radiation during the scan. Press and hold down the left footswitch pedal until the system tells you to release it again. 18 After the scan is finished, the radiation will stop automatically and the calculation is performed in the background. Information about the progress and the performed steps are shown in the progress bar and in the Event Log box. The right flatscreen monitor shows rotating symbols during storage and calculation.
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23 3D Option
Step Description
Picture / Screenshot
19 The calibration procedure for height 0 is finished and the unit has valid calibration data now. To improve the accuracy even more, also perform the calibration for height 1 in rows 3 and 4. The procedure is equal to the one in height 0 with rows 1 and 2. To do so, repeat the steps 2 to 18.
Starting from global software v7.01.0 (3DApp v1.04) more information is shown after the calibration workflow: Description
Picture / Screenshot
Message after successful calibration: "3D calibration for this height performed successfully."
Message for 3D calibration if a marker of the phantom was not detected: "3D calibration for this height could not be performed. Repeat calibration according to the service manual."
CAUTION If Ziehm NaviPort 3D is installed on the unit (noticeable on the flat-panel detector: 3 green registration points for Stryker, FLUORO 3D Registration Kit DrapeLink for Brainlab), a 3D calibration involves a NaviPort calibration. You also have to inform the navigation system supplier to perform a new calibration on the navigation system!
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23 3D Option
23.5
How to Perform a 3D Calibration Check
23.5.1
Prerequisite
See → Ch. 23.4.1, p. 23-22.
23.5.2
Workflow
Step Description 1
Make sure that the USB service stick is plugged into the USB port. Open Config Service Settings 3D.
2
The following window for SCAN SETTINGS is shown. It contains details on the count of planned scans and their specific settings. The first row is selected.
Picture / Screenshot
Press the Check Calibration button. 3
In case that the brakes’ states are not correct to perform an iso-centric scan, a message will be displayed until the states are correct. Lock the steering and braking lever (light-green) and close the wig-wag brake (grey). Open the brakes for angulation (red), carriage (yellow) and orbital movement (blue).
4
A pre-defined ISO center is set. Press and hold the Starting Position button on the Vision Center to move to the ISO center.
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23 3D Option
Step Description 5
Picture / Screenshot
On the next screen the instruction for placement of the calibration phantom is given. The C-arm is in AP position (0°). Before proceeding, a manual collision check must be done. Press and hold the RAO button until the C-arm is in the upper limit position (45°). Then press and hold the LAO button until the C-arm is in the lower limit position (-120°). For placement of the phantom it is useful to bring the C-arm into the LAT position (-90°) to adjust the vertical position of the phantom first. Press and hold the RAO button until the C-arm is in the LAT position (-90°).
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23 3D Option
Step Description 6
Picture / Screenshot
Arrange the test equipment as shown in the figure. The phantom shall be parallel to the flat-panel detector. Use the laser for center adjustment and check the adjustment of the phantom on the screen by fluoroscopy. The sides shall be parallel to the screen, the central sphere of the phantom shall be inside the crosshair. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area.
7
After positioning the phantom in LAT position, press and hold the RAO button until the C-arm is in AP position (0°)
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23 3D Option
Step Description 8
Picture / Screenshot
Don’t change the vertical position of the phantom after LAT adjustment. Use the laser for center adjustment, then check the adjustment of the phantom on the screen by fluoroscopy. The sides shall be parallel to the screen, the central sphere of the phantom shall be inside the crosshair. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area.
9
23-32
Repeat these two positioning checks of the test tool and make sure that the image is centered in both views AP and LAT and the tool is parallel to the image receptor in both views.
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23 3D Option
Step Description
Picture / Screenshot
10 After the phantom has been properly aligned and verified in AP and LAT positions, press the Proceed button.
11 CAUTION Radiation will be initiated when the left footswitch pedal is pressed. Protect yourself from radiation during the scan. Press and hold down the left footswitch pedal until the system tells you to release it. 12 After the scan is finished, the radiation will stop automatically and the calculation is performed in the background. Information about the progress and the performed steps are shown in the progress bar and in the Event Log box. The right flatscreen monitor shows rotating symbols during storage and calculation. 13 As soon as the calculation is finished, a message box will appear on the right flatscreen monitor showing the result as text and average value in millimeters. Click the OK button. The accuracy of each of the 9 balls of the phantom is shown. Click the OK button. The table with determined and detected positions of each ball is shown. The mean accuracy value shall not exceed 0.39 mm (0.19 mm if used with navigation). The Scaling factor shall be in the range between 0.99 and 1.01. Click the OK button.
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23 3D Option
Step Description
Picture / Screenshot
14 Press the Proceed button.
15 The screen information will change back to the "Scan Settings" and the second row is selected. Press the Check Calibration button.
16 Re-adjustment of the phantom is not necessary, the ISO center for the second scan (No. 1) is equal to the first scan (No. 0). Perform a manual collision check to upper and lower limit positions (-120°/45°) using LAO and RAO buttons. Then press the Proceed button. 17 CAUTION Radiation will be initiated when the left footswitch pedal is pressed. Protect yourself from radiation during the scan. Press and hold down the left footswitch pedal until the system tells you to release it. 18 After the scan is finished, the radiation will stop automatically and the calculation is performed in the background. Details on the progress and the performed steps are shown in the progress bar and in the Event Log box. The right flatscreen monitor shows rotating symbols during storage and calculation.
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Step Description
Picture / Screenshot
19 As soon as the calculation is finished, a message box will appear on the right flatscreen monitor showing the result as text and average value in millimeters. Click the OK button. The accuracy of each of the 9 balls of the phantom is shown. Click the OK button. The table with determined and detected positions of each ball is shown. The mean accuracy value shall not exceed 0.39 mm (0.19 mm if used with navigation). The Scaling factor shall be in the range between 0.99 and 1.01. Click the OK button. 20 Press the Proceed button.
21 The screen information will change back to the "Scan Settings" and the third row is selected. The calibration check procedure for position 0 is now finished. You can check the accurary of position 1 in rows 3 and 4 of the table. The procedure is equal to the one in height 0 with rows 1 and 2. To do so, repeat the steps 2 to 20. NOTE If calibration was done in both positions, also perform at least one calibration check in both positions.
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23 3D Option
Step Description 22 If in any of the performed checks the "Result of Check" message box shows „Insufficient“ or exceeds the corresponding calibration value (Mean Accuracy), the system has to be recalibrated.
23.6
Classification for 3D calibration check Superior
Calibration value with 3DApp V1.01– V1.03
Calibration Value since 3DApp V1.04
0.0 – 0.4
0.00 – 0.20
Good
> 0.4 – 0.6
> 0.20 – 0.39
Insufficient
> 0.6
> 0.39
How to Check the Reconstruction Image Quality
Step Description 1
Picture / Screenshot
Screenshot/picture
Place the verification phantom for navigation accuracy (Part No. 62109) into the beam path.
Mount the attenuation device (25mm Al) on the top of the generator using a tension strap. Note: Put some paper between attenuation device and generator to avoid scratching the surface.
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23 3D Option
Step Description 2
Screenshot/picture
Select Body size: Adult Application: Bone Body region: Spine Once the selection has been made, the system displays the next step.
3
Select ventral with head left as patient position.
4
Press and hold the ‘Start Position’ button on the Vision Center until the C-arm has set itself to the start position.
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23 3D Option
Step Description 5
Screenshot/picture
Position the phantom as shown in the figure. Place the phantom parallel to the flat panel detector and match the laser crosshair to the metal pin on top of the phantom. Adjust the table height in order to match the lateral laser and the metal pin at the front side. Check the correct position of the phantom by performing a short fluoroscopy. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area.
6
After positioning the phantom in AP position. Perform the collision check and stop the collision check at 90°. Use the laser for center adjustment. The central metal ball has to be in the middle of the cross hair.
Check the correct position of the phantom by performing a short fluoroscopy. CAUTION Protect yourself from radiation and make sure that no other persons are in the control area. 7
23-38
Complete the collision check and perform the 3D scan.
Ziehm Vision RFD 280757 - 01/11/2017
23 3D Option
Step Description 8
Screenshot/picture
Drag the axis to the same position as shown in the figure. Drag the windowing slider to a similar level.
Ziehm Vision RFD 280757 - 01/11/2017
23-39
23 3D Option
23.6.1
Influence of the calibration on the image quality
0.14 superior
0.39 good
1.07 insufficient
Doubleeffect
Ghostartifact
Ghostartifact Smearingeffect
Smearingeffect 1
2
3
Figures 1 to 3 show the same phantom layer with the same exposure settings. This comparison illustrates the influence of the calibration on the image quality. The first reconstruction (calibration value 0.14) displays sharp phantom edges and the metal pin without any artifacts. A higher calibration value leads to an increase of image quality influencing artifacts. The yellow arrows on the images highlight the artifacts (caused by diminishing calibration value). Especially near metal, edges and hollow spaces – this means structures with a high difference in density –, artifacts occur more frequently. The smearing and double effects as well as the ghost artifacts lead to an inhomogeneous image impression. 0.14 superior
0.39 good
1.07 insufficient
Axial
These effects can be recognized in all three views but they can vary regarding the severity level. Therefore it is essential to analyze all three views for a complete analysis of the image quality.
23-40
Ziehm Vision RFD 280757 - 01/11/2017
23 3D Option
Calibration value: 0.14
groove
Calibration value: 1.07
The axes have to be positioned so that the grooves of the phantom in sagittal, axial and coronal view can be seen clearly. The grooves have to be formed like a cross. They have to be straight, linear and parallel to the phantom edges. They must have a high contrast in comparison to the surrounding material. No ghost artifacts, smearing and double effects shall occur. Calibration value: 0.14
Calibration value: 1.07
The metal pin has to be displayed round and in complete form in all three views (sagittal, axial and coronal). The boundaries of the metal pin must be clearly definable between the three different materials air, metal and POM (Polyacetal). No white shadows and smearing effects may occur.
Ziehm Vision RFD 280757 - 01/11/2017
23-41
23 3D Option
Calibration value: 0.14
Zoomfactor: 150%
Vertical and horizontal measurement in coronal view
Measure the metal pin diameter in all views. Therefore perform the measurement at least two times for each view in different directions to be sure you have covered the right area. The diameter has to be between 6.4 – 7.0 mm. Drag the axis to another view as shown in the figure. Drag the windowing slider to a similar level.
23-42
Ziehm Vision RFD 280757 - 01/11/2017
23 3D Option
Calibration value: 0.14
Calibration value: 1.07
, The circle in the sagittal view shall have a high contrast in comparison to the surrounding POM material, sharp and clear outlines as well as no smearing artifacts. The sagittal view has to show the end of the upper drilling directly before the foot base. The other drilling has to end in the foot base a few millimeters before the edge. The edge of the foot base must be visible. Both have to appear in high contrast in comparison to the surrounding POM material. The edges must be displayed sharp and clear with no smearing effects. The metal pins are cylinders with tapered abatement. The tapered abatement must be clearly displayed in the axial view with a sharp peak in the middle. In the coronal view the four drilling circles have to be displayed with high contrast and the outlines have to be quite clearly and definable to the surrounding material. No double and smearing effects shall be displayed. Calibration value: 0.14
Measure the length of the drilling holes in the sagittal view including the artifacts that have occurred. Therefore perform the measurement at least two times to be sure you have covered the right area. The length of the upper hole has to between 11.8 mm and 12.4 mm. The length of the lower hole has to be between 26.0 – 26.6 mm.
Ziehm Vision RFD 280757 - 01/11/2017
23-43
23 3D Option
23-44
Ziehm Vision RFD 280757 - 01/11/2017
Document type: Technical Service Information
Work Instruction
Work Instruction
19_2210
Title of the work instruction: Maintenance instruction for Ziehm Vision RFD motorized
Material required?
Yes
No
Material free of charge?
Yes
No
Return of parts?
Yes
No
Estimated carry out time
3-4
Customer training?
Hour(s)*
Number of service technicians:
Yes
Replaced Documents
Version B
Name / Department:
O. Tänzer / Ziehm Service
1
No Initial Version Release Date: December 11, 2014 Actual Version Release Date: September 13, 2017
* depending on the system condition
Affected systems / products see page 5 for specific information
Hardware
Software
Ziehm 8000
Ziehm 8000
Ziehm 8000
Ziehm 8000
Ziehm Vista
Ziehm Vario
Ziehm Solo
Ziehm Solo FD
Ziehm Vision
Ziehm Vision Vario
Ziehm Vision Vario 3D
Ziehm Vision FD
Ziehm Vision FD Vario
Ziehm Vision FD Vario 3D
Ziehm Vision RFD
Ziehm Vision RFD
Ziehm Vision RFD 3D
OrthoScan HD
OrthoScan FD
OrthoScan FD pulse
Configuration: Ziehm 8000 ½K
Configuration: Ziehm Compact ½K
Administrative
Configuration: Ziehm 8000 1K
Configuration: Ziehm Compact 1K
Ziehm Vario 3D
Ziehm Vision R
Configuration: Hybrid Edition 25kW
OrthoScan Mobile DI - alternate tradenames are not listed separately –
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Document type: Technical Service Information
Work Instruction Document revision level The document corresponds to the version/revision level effective at the time of publication. Revisions to hardcopy documentation are not automatically distributed. The information provided in this Technical Service Information is subject to change without prior notice Disclaimer The installation and service of equipment is to be performed by qualified personnel who are employed by Ziehm Imaging or one of its affiliates or who are otherwise authorized by Ziehm Imaging or one of its affiliates to provide such services Assemblers and other persons who are not employed by or otherwise directly affiliated with or authorized by Ziehm Imaging or one of its affiliates are directed to contact one of the local offices of Ziehm Imaging or one of its affiliates before attempting installation or Service procedures © Ziehm Imaging GmbH The reproduction, transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages. All rights, including rights created by patent, grant or registration of a utility, model or design, are reserved
Abbreviations and definitions
Abbreviation
Definition
Reference / Remarks
n/a
Not applicable
a-Si
Amorphous silicon
CCU
Conversion and Correction Unit
CMOS
Complementary Metal-OxideSemiconductor
CP FD I.I.
Command Processor Flat panel Detector Image Intensifier
TBA
To be adjusted
The non-crystalline form of silicon used in some flat detector systems Part of the CMOS flat panel system CMOS technology is used to construct integrated circuits such as image sensors or flat panel detectors Part of the PaxScan detector system Part of a flat panel detector system Value has to be adjusted individually for each system
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Document type: Technical Service Information
Work Instruction Table of Contents
Document revision level
2
Disclaimer
2
Abbreviations and definitions
2
Table of Contents
3
1.
Affected systems / products
5
2.
Intention of the Work Instruction
6
3.
Requirements
7
4.
Preface
5.
6.
10
4.1.
Monitor cart
10
4.2.
Mobile Stand
11
4.3.
Remote Vision Center
12
4.4.
Position Control Center
12
General Tasks
13
5.1.
Check for completeness
13
5.2.
2D constancy test record
13
5.3.
3D constancy test record (3D only)
13
Mechanical Tasks
14
6.1.
External damage
14
6.2.
Power and connection cables
14
6.3.
Connectors
15
6.4.
Warning and information labels
16
6.5.
Wheels
16
6.6.
Generator
18
6.7.
Flat detector
18
6.8.
Motorized orbital rotation (C-axis)
19
6.9.
Drive belt C-axis
20
6.10.
Motorized vertical movement (Z-axis)
20
6.11.
Lifting spindle
21
6.12.
Brake handles
22
6.13.
Inline filter
23
6.14.
Cooling fan and heat exchanger
23
6.15.
Cooling circuit
23
6.16.
Fleece filter
24
6.17.
Micro- and endswitch test
25
6.18.
Motorized angulation rotation (A-axis)
26
6.19.
Motorized horizontal carriage (Y-axis)
28
6.20.
Vision Center
31
6.21.
Monitor cart
31
6.22.
Remote Vision Center
32
6.23.
Position Control Center
33
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Work Instruction 7.
8.
Electrical Tasks
34
7.1.
Electrical safety test (EST)
34
7.2.
ON/OFF switches
34
7.3.
EMERGENCY STOP buttons and EMERGENCY STOP push buttons
34
7.4.
Hand switches
35
7.5.
Multifunctional footswitch
35
7.6.
Radiation buttons Vision Center and Remote Vision Center
36
7.7.
Z-CAN Bus and CAN D Bus
36
7.8.
Vision Center
37
7.9.
Remote Vision Center
38
7.10.
Position Control Center
39
7.11.
Axis drive speed
41
7.12.
Position accuracy
42
7.13.
Distance Control
44
7.14.
Virtual Collimator
45
7.15.
Automatic exposure control
46
7.16.
Laser positioning device integrated in the flat panel housing
47
7.17.
Laser positioning device integrated in the X-ray generator housing (optional)
50
7.18.
Laser positioning device integrated in C-arm (optional)
53
7.19.
Monitor settings
54
7.20.
3D calibration check (3D systems only)
54
7.21.
Gain / Offset calibration
54
7.22.
Image export
54
Optional
55
8.1.
Printer
55
8.2.
WLAN
55
8.3.
Removable Grid
55
8.4.
ENDO Monitor
55
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Document type: Technical Service Information
Work Instruction 1. Affected systems / products Only the marked systems are affected by this Work Instruction - alternate tradenames are not listed separately -
Text
Ziehm Vision RFD
Ziehm Vision RFD 3D
Configuration:
Configuration:
Ziehm Vision RFD 20kW
Ziehm Vision RFD 3D 25kW
Ziehm Vision RFD 25kW
Ziehm Vision RFD 3D 25kW with activated 3D workflow
Ziehm Vision RFD Hybrid Edition 25kW Technology: a-Si PaxScan with CP CMOS Dexela with CCU
Text
Technology: a-Si PaxScan with CP CMOS Dexela with CCU
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Work Instruction 2. Intention of the Work Instruction
Subject of the present 12-monthly work instruction is the enhancement of the availability and durability of Ziehm Imaging systems
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Work Instruction 3. Requirements
Description Standard tool case
View
Mat. No.
-
-
Service tool collision detection 2020
#912438
for systems with collision detection only
Service tool collision detection 3030
#912439
for systems with collision detection only
Instrument for measuring electrical safety
-
-
Candela meter
-
-
Dose meter
-
-
Digital spirit level
-
-
Tension gauge (e.g. Continental Contitech VSM-1)
-
-
Test piece for constancy check (e.g. IBA Primus L)
-
-
Special accessories depending on the system type
-
-
Vacuum cleaner or compressed air
-
-
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Document type: Technical Service Information
Work Instruction Cleaning agents Description
View
Mat. No.
Pure alcohol
-
-
Distilled water
-
-
View
Mat. No.
Utilities Description OKS400
Hebrolub 2000
#26758
-
#58217
Description
View
Mat. No.
Coolant liquid
-
#267705
Replacement parts
Inline filter WK31/4*
#59293
Inline filter ILF-PA**
#912443
* Systems manufactured until November 2016 ** Systems manufactured since November 2016
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Document type: Technical Service Information
Work Instruction Other (German market only) Description
View
Label "Nächster Service" *
Label "Even year dates“ **
Label " Odd year dates“ **
Mat. No. #585174
#585170
z.B.
#585175
z.B.
* If the label does not already exist, attach the label to the position specified in the current MTS_Label_und_Siebdruck ** Replace the label for year date after the service has been performed, so that the arrow points to the month of the following service
Applicable documents 20_0001 Service Safety Instructions Corresponding Technical Service Manual Corresponding User Manual Ziehm Vision RFD Corresponding User Manual Ziehm Vision RFD 3D Corresponding Technical Manual Ziehm Vision RFD GTI 10/027 Adjusting sliding brake GTI 10/034 Adjustment printer settings GTI 11/009 X-ray tube seasoning procedure 19_2167 Exchanging and adjusting A-Drive 19_2168 Exchanging and adjusting C-Drive 19_2169 Exchanging and adjusting Y-Drive 19_2170 Exchanging and adjusting Z-Drive 19_2199 Adjustment monitor settings 19_2245 Examination collision detection Appendix B to this Work Instruction
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Work Instruction 4. Preface
4.1. Monitor cart Monitor cart 6
1
Vision Center
10
Connectors right flat screen
2
DVD/CD drive
11
Cable support
3
Video Printer
12
P0 connector to mobile stand
4
X-ray indication lamp
13
P6 connector to RVC (optional)
5
Flatscreen
14
Connectors left flat screen
6
EMERGENCY STOP push button
15
Interface terminal
7
X-ray key switch
16
MAINS fuse / MAINS switch
8
USB Port
17
MAINS input
9
Wheel with brake
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Work Instruction
4.2. Mobile Stand Ziehm Vision RFD motorized with 20cm x 20cm or 30cm x 30cm flat-panel detector
1
Digital flat-panel detector
8
Brake handle for longitudinal movement (Y-axis)
2
Distance Control (optional)
9
Vision Center control panel
3
X-ray generator
10
Brake handle for angulation rotation (A-axis)
4
Front wheel
11
Lifting column (Z-axis) EMERGENCY STOP push button
5
Swivel arm
12
Steering & braking lever
6
Brake handle for orbital rotation (C-axis)
13
P0 connector to monitor cart
7
Horizontal carriage
14
Steering & braking wheel
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Work Instruction
4.3. Remote Vision Center
fig. 1
4.4. Position Control Center
fig. 2
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Work Instruction 5. General Tasks
5.1. Check for completeness Check that the x-ray system and pertinent accessories are complete e.g. User manual, Connection cables etc., corresponding to the type of system
5.2. 2D constancy test record Check the 2D constancy test records, as per EN 61223-3-1 or applicable national regulations, for completeness and/or deviations
5.3. 3D constancy test record (3D only) Check the 3D constancy test records, as per EN 61223-3-1 or applicable national regulations, for completeness and/or deviations
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Work Instruction 6. Mechanical Tasks
6.1. External damage
Inspect the system for any external damage
Inspect the swivel harness for any physical damage
Check the swivel joint (fig. 3) at the swivel arm for proper function (if present)
fig. 3
Touch up small paint damage
6.2. Power and connection cables
Check the connectors of the power and connecting cables for proper condition and clean off any dirt with pure alcohol or distilled water
Check the inserts of the power and connecting cables for proper mounting and tighten the mounting screws if necessary
Clean the inserts of the power and connecting cables with pure alcohol
Inspect the power and connecting cables for any damage
Connecting cable
Connects
P0 P6 (7.5m)
MC MC
MS PCC
RVC (1,5m)
PCC
RVC
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Work Instruction
6.3. Connectors
Check the connectors and sockets for proper condition and clean off any dirt with pure alcohol
Check the inserts of the power and connecting cables for proper mounting and tighten the mounting screws if necessary
Clean the inserts (fig. 4) of the power and connecting sockets with pure alcohol or distilled water
Port designation
Connects
XP0
MC
MS
XP6
MC
PCC
PCC
PCC
RVC
XP6
XP0
fig.4
Inspect the connection terminal (fig. 5) on the C mobile stand USB/RJ45/BNC/ext. radiation warning light /potential-free contact, depending on system type, for proper condition and functioning, and clean off any dirt
fig. 5
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Work Instruction
6.4. Warning and information labels
Check that warning and information labels are easy to read and firmly attached
6.5. Wheels
Check that both wheel supports of the brake and steering wheels are tight
Clean the running surface of the brake and steering wheels with pure alcohol
Clean the running surface of the front wheels with pure alcohol
Check both brake and steering wheels for running noise
Check the brake and steering wheels for clearance and easy movement
Check the front wheels for clearance, easy movement and running noise
Clean the wheel supports between the cable deflectors and the thread guard (fig. 6)
fig. 6
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Work Instruction
Check the ground clearance of the cable deflectors (target: 3mm) and, if necessary, adjust it Please remove the threaded screw on the wheel support and adjust the cable deflector. Lightly tighten the threaded screw again.
Check the steering function of the rear wheels by moving the steering & braking lever from the -90° to the +90° position. The rear wheels should follow the movement of the steering & braking lever and should be parallel to each other (fig. 7)
fig. 7
Check the function of the brakes by mechanical movement of the mobile stand during a closed (lower position) steering & braking lever (fig. 8). Only if the steering & braking lever is in open position, a mechanical movement of the system is possible
fig. 8
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Work Instruction
Check the steering & braking lever for proper mounting and tighten the mounting screw if necessary (fig. 9)
fig. 9
Check the thread screws of the steering & braking lever for proper mounting and tighten the screws if necessary (fig. 10)
fig.10
6.6. Generator Check the housing of the generator for any damage Check the proper mounting of the generator at the C-profile Check the screws of the generator housings for proper mounting and tighten the screws is necessary Check the impermeability of the generator (e.g. oil or water leakage) Check the silicon sealing of the generator housing
6.7. Flat detector
Check the housing of the flat detector for any damage
Check the proper mounting of the flat detector at the C-profile
Check the screws of the flat detector housing for proper mounting and tighten the screws if necessary
Check the sealing strip of the flat detector housing, if present
Check that the handles are firmly fitted and in proper condition
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Work Instruction
6.8. Motorized orbital rotation (C-axis)
Clean the running surface of the C-arm with pure alcohol or Hebroblub 2000
Check the bearings of the swivel arm for running noise by mechanical movement at the C-axis
Check the sliding brake of the C-profile of running or squeak noise. Adjust the sliding brake if necessary see GTI 10/027 Adjusting sliding brake
Check the brake for orbital movement at the -90° / -45° / 0° / +45° positions
Check that the handles and bow handles are firmly fitted and in proper condition
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Work Instruction
6.9. Drive belt C-axis
Check that the drive belt on the C profile is clean, parallel and in proper condition (fig. 11)
fig. 11
6.10. Motorized vertical movement (Z-axis)
Check the proper function of the lift/lower push-buttons on the mobile stand All push-buttons must completely be pressed in, without mechanical resistance. After releasing the respective push-button the lift must stop immediately. The push-button must return in its initial position
Check both hardware limit switches by raising and lowering the Z-axis with the UP and DOWN push-buttons at the C-arm stand until the lift stops automatically (hmin= 0,5cm±0,5cm, hmax= 41,5cm±0,5cm)
Clean the lift pipe with pure alcohol or Hebrolub 2000
Check the illumination of the push-buttons
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Work Instruction
6.11. Lifting spindle -
Drive the z-axis to the maximum position, switch the system OFF and disconnect the P0 cable at the C-arm stand - Remove the front cover plate at the C-arm stand (fig. 12)
fig. 12 - Loosen the mounting bracket of the Kinematic / Z-drive module, and tilt the mounting bracket carefully forward of the system
Check the bearings of the lifting spindle for running noise
Clean any dirt off the lifting spindle and re-lubricate the lifting spindle with OKS 400 if the spindle is completely dry
Clean the 4 casters and both glides of the Z-axis
Check the tension of the drive belt with the tension gauge on the longest, not fixed section of the drive belt (fnominal =50Hz – 60Hz)
Upper hardware end-switch
Drive belt
Caster
Lifting spindle
Slide
Slide
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Work Instruction
6.12. Brake handles
Clean the handles of the locking brakes with a dry cloth
A-axis
C-axis
Y-axis
Wig-Wag
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Work Instruction
6.13. Inline filter
Replace the inline filter in the cooling circuit
6.14. Cooling fan and heat exchanger
Check the cooling fan at the cooling circuit mechanically for proper function and clean the blades of the cooling fan and the cooling fins of the heat exchanger
6.15. Cooling circuit
Check the fill level of the cooling circuit and refill the cooling circuit with coolant liquid to the target fill level if necessary see Technical Service Manual, chapter Liquid Cooling System
Check the flow rate of the cooling circuit at systems with flow meter by controlling the system log (zivi.log) for errors regarding the flow rate (e.g. E1146; E1177; E1178 etc.)
Check the flow rate of the cooling circuit at systems without flow meter by observing a constant inlet of the coolant fluid into the reservoir without air bubbles
Check the adhesive surface of the cooling tank for impermeability
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Work Instruction
6.16. Fleece filter
Clean the fleece filter in the mobile stand Proceed as follows o
Remove the 6 screws of the rear cover and remove the rear cover (fig. 14)
fig. 14 o
Remove both screws of the fleece filter frame and pull the fleece filter frame towards you (fig. 15 and fig. 16)
fig. 15
fig. 16 Clean the fleece filter with a vacuum cleaner or with compressed air
Reinsert the fleece filter frame in reverse order
Before closing the system, check the cooling fan functions properly
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6.17. Micro- and endswitch test
Check the functionality of the micro switches at the locking brakes and the limit switch of the Z-axis Switch to Config Servicesettings Kinematic AxisState
Axis
Status display A = active Empty = Inactive O = n/a
fig. 17 [DE_BREAK_SWITCH_ERROR] [DE_LIMIT_A_SWITCH_ERROR] [DE_LIMIT_B_SWITCH_ERROR] [DE_EXTENDED_ERROR]
= = = =
Micro switch A-axis, C-axis, Y-axis Limit switch Z-axis, upper Limit switch Z-axis, lower Micro switch Wig-Wag at Y-axis
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6.18. Motorized angulation rotation (A-axis) The motorization of the angulation is accessible after the left cover of the horizontal carriage is removed see 19_2167 Exchanging and adjusting A-Drive) Proceed as follows:
Remove the two screws of the left side cover at the bottom side of the horizontal carriage
Open the brake of the A-axis
Lift the upper carriage cover by moving it carefully back and forth. The upper carriage cover can only be lifted until it contacts with the carrier of the Vision Center (approx. 6-7cm). If the upper carriage cover needs to be removed completely, the carrier of the Vision Center must be demounted!
Support the upper carriage cover on the left and right side, so the cover remains in this upper position (e.g. foam material)
Remove the left side cover
Angulation drive assembly (A-axis)
fig. 18
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Clean any dirt off the angulation drive assembly (fig. 19) Handle
Bowden wire
A-drive locking mechanism
Motor A-axis
Gear box Micro switch
Encoder A-axis Clutch A-axis fig. 19
Check the A-axis drive for running noise by turning the A-axis by hand
Check the function of the Bowden wire
Check the A-drive locking mechanism and micro switch
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6.19. Motorized horizontal carriage (Y-axis) The motorization of the angulation is accessible after the left cover of the horizontal carriage is removed see 19_2169 Exchanging and adjusting Y-Drive Proceed as follows:
Remove the two screws of the left side cover at the bottom side of the horizontal carriage
Open the brake of the A-axis
Lift the upper carriage cover by moving it carefully back and forth. The upper carriage cover can only be lifted until it contacts with the carrier of the Vision Center (approx. 6-7cm). If the upper carriage cover needs to be removed completely, the carrier of the Vision Center must be demounted!
Support the upper carriage cover on the left and right side, so the cover remains in this upper position (e.g. foam material)
Remove the left side cover
Horizontal drive assembly (Y-axis)
fig. 20
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Work Instruction
Clean any dirt off the horizontal drive assembly (fig. 21)
Motor Y-drive
Clutch Y-drive
Encoder Y-drive Encoder fig. 21
Check the Y-drive for running noise by moving the Y-axis by hand
Check the functionality of the driving roller of the Y-drive
Check the functionality of the drive belt
Check the function of the pressure plate
Check the function of the drag chain
Bumper
Driving roller
Drive belt Drag chain Pressure plate
fig. 22
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Work Instruction
Check the mechanical fastening of the deflection and tensioning roller
Check the tension in the middle (lengthwise) of the drive belt with the tension gauge (fnominal =60-70Hz)
Check the mechanical fastening and the condition of the bumpers at the front and back side of the horizontal carriage
Bumper Drive belt
Deflection and Tensioning roller
fig. 23
Clean the slide rails of the Y-axis. Both slide rails must be dust and grease free
Check the function of the four slide bearings (automatic movement of ~1.0cm to ~27.5cm)
Check the slide bearings for running noise
Slide rail Slide bearing
fig. 24
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6.20. Vision Center
Check that the Vision Center touch foil on the mobile stand is free of damage and mounted properly
Check the mechanical tilting and rotation of the Vision Center at the mobile stand
Check the EMERGENCY STOP button at the Vision Center of the mobile stand for proper function, if present
Check the radiation button at the Vision Center of the mobile stand for proper function, if present
Radiation button
fig. 25 EMERGENCY STOP button
6.21. Monitor cart
Check that the Vision Center touch foil on the monitor cart is free of damage and mounted properly
Check the wheels of the monitor cart for proper mounting
Clean the running surface of the wheels with pure alcohol
Check the function of the parking brakes of the wheels
Check the lock function of the wheels with parking brake at 90°
Check cooling fan(s) of the monitor cart for proper function
Check the tilting function of the monitors
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Work Instruction
6.22. Remote Vision Center
Check the Remote Vision Center touch foil for damage and proper fastening
Check the mechanical tilting of the Remote Vision Center
Check the compliance of the EMERGENCY STOP button at the Remote Vision Center
Check the mechanical locking of the Remote Vision Center
Check the compliance of the radiation button at the Vision Center
Locking mechanism Radiation button
EMERGENCY STOP button fig. 26
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6.23. Position Control Center
Check the control keys and joysticks for damage
Check the mechanical zero position of both joysticks After releasing the joysticks in any position, both joysticks must return into their mechanical zero position
Check the compliance of the EMERGENCY STOP push button at the Position Control Center
Check the mechanical locking of the Position Control Center
Joystick A/C
Joystick Y/Z Control keys
Locking mechanism
EMERGENCY STOP push button fig. 27
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Work Instruction 7. Electrical Tasks
7.1. Electrical safety test (EST)
Check the electrical safety as per EN 62353
After completion of the electrical checks, it is necessary to repeat the electrical safety tests as per EN 62353
7.2. ON/OFF switches
Check that the on/off switches on the mobile stand and monitor cart function properly
Check the illumination of the ON/OFF switches
7.3. EMERGENCY STOP buttons and EMERGENCY STOP push buttons
Check the function of the EMERGENCY STOP push button at the C-arm stand
Check the function of the EMERGENCY STOP push button at the monitor cart
Check the function of the EMERGENCY STOP button at the Vision Center
Check the function of the EMERGENCY STOP button at the Remote Vision Center
Check the function of the EMERGENCY STOP push button at the Position Control Center
Pressing an EMERGENCY STOP button or EMERGENCY STOP push button results in an immediate stop of all motorized axis and instant radiation interrupt. This will be indicated with the corresponding message on the user interface. After releasing the EMERGENCY STOP button or unlocking the EMERGENCY STOP push button, the message will be acknowledged automatically
fig. 28
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After the automatic acknowledge of the EMERGENCY STOP message, drives and radiation must be re-enabled. Confirm the following message with “OK”
fig. 29
7.4. Hand switches
Check the hand switches and hand switch cables for any physical damage
Check the function of both hand switches During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Release a short radiation cycle with each hand switch to check the functionality All radiation indication lamps must illuminate during radiation
7.5. Multifunctional footswitch
Check the DualPlus footswitch and DualPlus footswitch cable for any physical damage
Check the function of the pedals at the DualPlus footswitch, corresponding to its labeling During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Release a short radiation cycle with each hand switch to check the functionality All radiation indication lamps must illuminate during radiation
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7.6. Radiation buttons Vision Center and Remote Vision Center
Check the radiation buttons for any physical damage
Check the function of the radiation buttons at the Vision Center and Remote Vision Center During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Release a short radiation cycle with each hand switch to check the functionality All radiation indication lamps must illuminate during radiation
7.7. Z-CAN Bus and CAN D Bus
Check the compliance of the Z-CAN-Bus and CAN-D Bus see Technical Service Manual, chapter Measurements on the CAN bus
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7.8. Vision Center
Check the Vision Center at boot up for any error messages
Check the zivi.log for any error messages
Check the system for a global software version (fig. 30) Press the radiation icon on the Fluoro Tab at the upper right corner
fig. 30
Check the Vision Center touch foil for damage and proper fastening
Check the function of the Vision Center on the mobile stand and monitor cart Click on buttons in various positions in the user interface. The button color should change from grey (inactive) to yellow (active).
Check the acknowledge signal for operating the touch foil in the Vision Center If necessary, adjust the volume under Config Service settings General (fig. 31)
fig. 31
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7.9. Remote Vision Center
Check the Remote Vision Center touch foil for damage and proper fastening
Check the function of the Remote Vision Center Click on buttons in various positions in the user interface. The button color should change from grey (inactive) to yellow (active).
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7.10. Position Control Center
Check the illumination of the Position Control
Key
Action
State
AUX
EMERGENCY STOP Boot Ready for operation Axis movement Error
= Flashing red/white = Flashing yellow/OFF = Permanent green = Flashing green/yellow = Permanent red
Save
EMERGENCY STOP Active Inactive
= Flashing red/white = Flashing white/green = Permanent white
Clear
EMERGENCY STOP Active/Ready for operation
= Flashing red/white = Permanent green
Drive
EMERGENCY STOP Motorization ON Motorization OFF
= Flashing red/white = Permanent green = Permanent white
Preset keys
EMERGENCY STOP Empty Position saved and set Position saved and not set
= = = =
Flashing red/white Permanent white Permanent green Permanent orange
Check the acknowledge signal of the Position Control Center
Check the function of keys at the Position Control Center e.g. Save, Drive, Clear, ISO, Position, Preset keys, Lift
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Check the compliance of the antennas in the joysticks of the Position Control Center Carry out the following test on both joysticks with all 4 positions
Touch the joystick A/C, only with one finger, at each shown position at a time, e.g. only position 1 Move the joystick A/C to the corresponding direction (arrow) e.g. only direction 1 The respective axis must not move
Touch the joystick Y/Z, only with one finger, at each shown position at a time, e.g. only position 3 Move the joystick Y/Z to the corresponding direction (arrow) e.g. only direction 3 The respective axis must not move
Carry out the following test on both joysticks with all 2 position pairs
Touch the joystick A/C, with two fingers, opposite positions at a time, e.g. positions 1 and 3, Move the joystick A/C in one of the corresponding direction e.g. direction 1 or 3 The respective axis must move
Touch the joystick Y/Z, with two fingers, opposite positions at a time, e.g. positions 2 and 4, Move the joystick Y/Z in one of the corresponding direction e.g. lift keys The respective axis must move
Joystick A/C
Joystick Y/Z 1
1
2
4
3
4
3
fig. 32
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7.11. Axis drive speed
Check the drive speed of each axis with the Position Control Center according the following table The distance control must be switched ON
Symbol
Axis display
Axis
Total time for complete movement
A-axis
circa 51 seconds
C-axis
circa 15 seconds
Y-axis
circa 11 seconds
Z-axis
circa 14 seconds
Check the drive speed of each axis with the Position Control Center according the following table The distance control must be switched OFF
Symbol
Axis display
Axis
Total time for complete movement
A-axis
circa 63 seconds
C-axis
circa 23 seconds
Y-axis
circa 20 seconds
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7.12. Position accuracy
Check the position accuracy between the mechanical axis alignment and the displayed positions on the user interface On deviations, adjust the axis according to the related Work instruction see Applicable Documents Proceed as follows A-axis:
Place the digital spirit level onto the horizontal surface of the C-arm stand (fig. 33) Reset the display of the digital spirit level to 0.0°. The orbital rotation should be set to approximately 0°
fig. 33 Open the brake of the A-axis and place the digital spirit level at the following showed position of the flat panel housing (fig. 34)
fig. 34 Rotate the A-axis manually, until the angle of the digital spirit level shows 0° 0,2° Close the brake of the A-axis Read the displayed value of the A-axis on the user interface (CRA/CAU) The value must be shown in this case with 0° 0,4°
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Work Instruction C-axis:
Place the digital spirit level onto the horizontal surface of the C-arm stand (fig. 35) Reset the display of the digital spirit level to 0.0°. The angulation rotation should be set to approximately 0°
fig. 35 Open the brake of the C-axis and place the digital spirit level at the following showed position of the flat panel housing (fig. 36)
fig. 36 Rotate the C-axis manually, until the angle of the digital spirit level shows 0° 0,2° Close the brake of the A-axis Read the displayed value of the C-axis on the user interface (LAO/RAO) The value must be shown in this case with 0° 0,4° Y-axis:
Compare the displayed position on the user interface (TRANS) with the actual scale value of the horizontal carriage. The tolerance is 1.0 mm in any position
Z-axis:
Compare the displayed position on the user interface (VERT) with the actual scale value of the lift column. The tolerance is 1.0 mm in any position
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7.13. Distance Control
Check the level of the distance control. The detector housing must be in free state
Each single distance sensor must be at full level (fig. 37), if the detector housing is in free state (≥ 14cm)
Each axis must be drivable at normal speed if the distance control is set to ON see 7.11 – Axis drive speed
fig. 37
Check with the system specific service tool for collision detection, if the levels of the distance sensors are in defined range see 19_2245 Examination collision detection
fig. 38
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7.14. Virtual Collimator
Check that the collimator functions properly by opening and closing in all modes (Normal, Mag1, Mag2)
Check that the virtual collimator matches the actual collimator. The virtual collimator (white line) must be within the real collimated area (fig. 39) During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Set the virtual collimator and run a short fluoroscopy
fig. 39
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7.15. Automatic exposure control
Check the acoustic signal
During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Conduct a fluoroscopy with an exposure time of at least 5:00 min and the following sequence Time
Action
0:00 min 4:55 min
Start fluoroscopy Message appears on control panel: "Exposure time is 5 min. Switch off alert?“ Acoustic signal sounds Confirm the message in the message window with "Yes" Acoustic signal is switched off, exposure is continued
5:00 min 5:00 min 5:00 min
Check the automatic exposure control During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Conduct a fluoroscopy with an exposure time of at least 5:00 min and the following sequence Time
Action
0:00 min 4:55 min
Start fluoroscopy Message appears on control panel: "Exposure time is 5 min. Switch off alert?“ Acoustic signal sounds Radiation is switched off automatically (depending on the Software Version, the acoustic signal continues with message to switch off) and total exposure time continues to be displayed
5:00 min 5:30 min
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7.16. Laser positioning device integrated in the flat panel housing
Check the laser setting at a 30cm distance from the flat-panel detector (fig. 40)
30cm
fig. 40
Place the Ziehm test plate on a tabletop 30cm from the flat-panel. Activate the crosshair under "Config" and click Apply (fig. 41)
fig. 41
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During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Expose the test plate and align the center of the test plate with the crosshair (fig. 42)
fig. 42
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Switch on the laser of the flat detector (fig. 43) and align both laser beams by adjusting the screws on the X-ray generator with the test plate center (fig. 44)
Do not stare into beam
fig. 43
fig. 44
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7.17. Laser positioning device integrated in the X-ray generator housing (optional)
Unscrew the Al pre-filter of the X-ray generator and rotate the C-arm by 180° as shown (fig. 45)
30cm
fig. 45 Place the Ziehm test plate on a tabletop 30cm from the flat-panel. Activate the crosshair under "Config" and click Apply (fig. 46)
fig. 46
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During work on the system in which radiation must be released, the radiation protection directives and the rules for radiation protection must be complied with
Expose the test plate and align the center of the test plate with the crosshair (fig. 47)
fig. 47 Switch on the laser of the X-ray generator (fig. 49) and align both laser beams by adjusting the screws on the X-ray generator with the center of the aligned test plate (fig. 49)
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Do not stare into beam
fig. 48
fig. 49
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7.18. Laser positioning device integrated in C-arm (optional)
Check the alignment of the lateral laser and adjust the lateral laser if necessary Place the system vertical to e.g. a wall and adjust the height of the laser on the wall to the identical height of the exit window of the laser module with the adjustment screw at the lateral laser housing
Do not stare into beam
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7.19. Monitor settings
Check the monitor settings see 19_2199 – Adjusting the monitor settings
7.20. 3D calibration check (3D systems only)
Carry out an automated 3D calibration check see Technical Service Manual, chapter - 3D Option
7.21. Gain / Offset calibration
Carry out a gain / offset calibration and note the gain median values at the maintenance report see Technical Service Manual, chapter – Flat panel detector
7.22. Image export
Check the Export images function using a blank DVD and USB memory stick
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Work Instruction 8. Optional
8.1. Printer
Check the printer for proper function and condition see User Manual SONY ®, Chapter Maintenance
Check the default printer settings see GTI 10/034 Adjustment printer settings
8.2. WLAN
Check the WLAN for proper function Transfer some images to an available PACS or an appropriately configured laptop with SM DICOM Software
8.3. Removable Grid
Check function of the locking mechanism on both sides of the removable grid
Check the removable grid for physical damage
8.4. ENDO Monitor
Check the monitor settings see 19_2199 Adjustment monitor settings
Check the image orientation The image on the left and right monitor must be centered. Images must not cropped
Check the picture- and color impression Images are displayed clear, free of distortion and without synchronization errors The basic colors (RGB) are available
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Index Numerics
E
3D option 23-3 How to perform a 3D calibration 23-22 How to perform a 3D calibration check 2329 How to upgrade 3D option 23-13 NGP workstation 23-17
Error messages 19-1
A Active Cooling 5-6
B Board numbers 2-2
C CAN Bus Cable MOLEX - RJ45 3-3 CAN Bus Cable RJ45 - RJ45 3-2 CAN termination 5-7 Connections wiring CRT monitors and TFT touch control 11-5 wiring flatscreen monitors 11-6 wiring XP0 11-2 Coolant pump 5-6 Coolant pump control 7-32
D
F FG 2025 4-15 block diagram 4-16 Foot switch commands to the image system 5-8 features 5-6 wiring 2-pedal 3-5 wiring 4-pedal 3-7
H Hand switch commands to the image system 5-8 features 5-6 functions 5-10 wiring 3-4 Hand/foot switch features 5-6 High voltage power inverter 7-16
K Kinematics 21-1 Kinematics Module 21-14
L Lift Control 4-58
Drives 21-10
Ziehm Vision RFD 3D 280757 - 01/11/2017
i
Index
M
U579 Wiring Diagram 4-48, 4-49 U648 block diagram 5-2
Main interface functions 5-5 Mobile stand board numbers 2-2 system overview 2-1 Monitor cart 18.1" flatscreen display 10-3 VM 4402 monitors 10-1
V Virtual collimator 8-1 block diagram 8-2 Vision track 8-1 block diagram 8-2
P Power supply general description 14-1 view 14-1 Power supply for CAN bus 5-7 Pre-power supply 4-15 Pulse Width Modulation 21-8
R Radiation logic 5-30, 5-31 Remote Control 22-1 Emergency Chain 22-11 Position Control Center 22-3 Remote Vision Center 22-14 User Interface Controller 22-7
S
W Watchdog 5-6 Wiring 2-pedal foot switch 3-5 4-pedal foot switch 3-7 CRT monitors and TFT touch control 11-5 flatscreen monitors 11-6 hand switch 3-4 XP0 11-2 Wiring Mobile Stand 3-8
X XP0 Cable 3-1 X-ray break functions 5-9 X-ray generator block diagram 7-4 overview 7-1, 7-2, 7-3
Startup phase 5-18, 5-19
T Trafoblech block diagram 4-13
U U531 4-15 block diagram 4-16
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Ziehm Vision RFD 3D 280757 - 01/11/2017