Sigma DCD230 Manual [PDF]

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Index

1.

DCD-23X PCB _________________________________________________________ 2 1.1.

Application _____________________________________________________________ 2

1.2.

Feature _________________________________________________________________ 2

1.3.

I/O display ______________________________________________________________ 2

1.4.

DCD-23X PCB detail _____________________________________________________ 3

2.

Parameter_____________________________________________________________ 7

3.

Annunciator __________________________________________________________ 12 3.1.

Annunciator mode ______________________________________________________ 12

3.2.

Annunciator instruction __________________________________________________ 12

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1. DCD-23X PCB 1.1. Application SAV1, SBD1 and SED1 door system

1.2.

Feature

a. Power: Single phase - AC110V b. Size: 220×165×1.6T

- 2 layers

c. Door SPEC and inverter adjustment through SVC tool kit or DOA-100 PCB d. OS program download through PDA instead of ROM change.

1.3.

I/O display

It requires an adjustment tool to change or adjust some data that is related to door type and speed. a. SVC Tool kit a) SVC tool kit is mainly used for DCD-230 PCB adjustment b) It has a strong quality against electric noise. b. DOA-100 PCB a) It can be also used to DCD-230 PCB for adjustment.

SVC Tool Kit

DOA-100 PCB

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1.4. DCD-23X PCB detail a. Outlook PJ3 CONN.

PJ1 CONN.

LED

CN1 CONN (ANN)

J6 CONN (SAV1 PHOTO) JN2 CONN.

JN1 CONN

ST CONN (PDA connection, DCD-230 ONLY)

PJ2

H/B SBD SAV

< Detail of LED >

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b. Connector comparison Connector Description Of DCD230 PJ1/PJ3

Power, I/O

DCD-221

DCD-212

Remark

PJ1/PJ3

PJ1/PJ3

No, 8, 17 is power line in SAV1

PJ2

DOOR MOTOR

PJ2

PJ2

JN1

CLS/OLS SWITCH

N/A

JN1

JN2

Rotary Encoder

N/A

JN2

SBD1,SED1

PJ6

PHOTO SENSER

PJ6

N/A

SAV1

CN1

SVC TOOL

N/A

N/A

PDA

N/A

N/A

ST

DCD-230 ONLY

Note PJ1) In case PJ6 cable is connected, system works as SAV1 mode. Else if it is not connected. Door system works as SBD1 mode. c. LED comparison LED

DCD-221

DCD-212

DCD-23X

OPEN

LD2

LD2

ON : OPEN command signal triggered OFF : OPEN command signal unable

CLOSE

LD3

LD3

ON : CLOSE command signal triggered OFF : CLOSE command signal unable

OLS/CLS

LD7

LD5

ON : OLS / CLS signal is detected OFF : OLS / CLS signal is not detected

SAFE-OK

LD4

LD4

ON : Normal working is possible OFF : An error has occurred

WDT

LD1

LD6

N/A

DC-OK

LD6

LD7

LED9 ON : DC-LINK Power input

OC

N/A

LD1

N/A

TRIP

N/A

N/A

ON

: An error has occurred

SAV

N/A

N/A

ON

: SAV1 DOOR TYPE

SBD

N/A

N/A

ON

: SBD1,SED1 DOOR TYPE

H/B

N/A

N/A

Blinking : CPU working normally

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d. Speed adjustment a) Speed pattern according to each fluent data (Close) Close Direction Speed Profile(CL)

Speed(Hz) CL ACC Time

CL DEC Time S-CL4

CL Run Hz

S-Curve

S-CL1 S-CL2

CL End Hz

S-CL3

CL Start Hz CL Creep Hz Time CL DEC Time * (1+S/50)

CL ACC Time * (1+S/50)

Position

CL Start Pos

OLS

Area

Start Zone

CL Creep Pos Running Zone

SES Pos CLS SES Zone

Creep Zone

b) Speed pattern according to each fluent data (Open)

Open Direction Speed Profile(OP)

Speed(Hz) OP ACC Time

OP DEC Time S-OP4

OP Run Hz

S-Curve

S-OP1 S-OP2 OP Start Hz

S-OP3

OP Creep Hz OP End Hz Time OP ACC Time * (1+S/50)

Position Area

CLS

OP Start Pos Start Zone

OP DEC Time * (1+S/50)

OP Creep Pos Running Zone

OLS Creep Zone

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e. Examples a) In case it requires faster close in deceleration term. (Creep) (a) Connect the SVC-TOOL, and key in ‘A22E’. (b) Key in ‘0’ repeatedly to move ‘S[04]’. (c) Check current data and key in ‘AAE’. (d) Input data that is calculated as ‘current data –50 ’. (e) Key in ‘FFFF’ to exit from S menu. (f) Key in ‘A32E’ to enter F menu (g) Move to ‘F[01]’ menu (h) Key in ‘AAE’ and ‘1E’ in sequence to save new data. b) Adjustment sample. No.

Occasion

1

Repeats open and close (Safety Shoe is not ignored)

2

Slam at full of door close

3

4

Fast door close

Slam at full of door open

Adjustment fluent

Action

S[31]SES Pos

50 ↑

S[04]CL Creep Pos

50 ↑

S[06]CL Creep Hz

0.2 ↓

S[04]CL Creep Pos

50 ↑

S[06]CL Creep Hz

0.2 ↓

S[03]CL Run Hz

0.2 ↓

S[09]OP Run Hz

0.2 ↓

S[16]OP Dec Time

0.1 ↑

S[11]OP Creep Hz

0.1 ↓

Remark

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c) Data adjustment for SAV1 –DCD230 door system application (a) Connect the SVC-TOOL to CN1 of DCD230 PCB, and key in ‘A22E’. (S Menu) (b) Input the following data. (c) Input ‘FFFF’ to exit from S Menu. (d) Key in ‘A32E’. (F Menu) (e) Input the following data. (f) Move to ‘F[01]’ Menu. (g) Key in ‘AAE’ and ‘1E’ in sequence to save new data. Door

CMD

Move

Menu

Description

SAV1 Value

Default

SAV1 CO

A32E A22E

0 8

F02 S31

Door Type SES POS

0 14

1 3

SAV1 2S

A32E A32E A22E

0 BBB / 20E 0/0 0 0 0 0/0/0 0/0 0/0/0/0/0

F02 F20 S03 S04 S05 S06 S09 S26 S31

Door Type DC Brake Close Run Hz Close Creep Pos Close Creep Hz Close End Hz Open Run Hz Reopen Dec Time SES POS

0 10 11 13 2 2 20 0.1 14

1 5 20 14 1.7 2 15 0.3 3

2. Parameter The parameter is consists of 5 group formula. The parameters of ‘F’ and ‘S’ group are mainly handled for adjustment. Group

No

Name

Default

Min.

Max.

Unit

Description

1= 100sec. 1= 100sec

Inverter operation status. Display group D D D D D D

01 02 03 04 05 06

-

1 0.01 0.1 0 0 0

-

V A Hz -

07

Output voltage Output current Output Hz S/W Version Main Loop Time 1msec Loop Time Open Time

D

-

0.1

-

sec

D

08

Close Time

-

0.1

-

sec

D D

09 10

Frequency order DC Link volts.

-

0.1 1

-

Hz V

D

11

Encode value

-

-

-

-

Door Open time Door Close time DC Link voltage

Change under operation

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D

12

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Encoder value(10000 )

-

-

-

-

Door setting group - Parameters that define door operation pattern. S

01

S S S

02 03 04

S S

05 06

S

07

S S S

08 09 10

S S

11 12

F

13

F

14

F

15

F

16

S S S S S S S S S

17 18 19 20 21 22 23 24 25

S

26

S S S S S

27 28 29 30 31

Close start position Close initial Hz Close run Hz Close Creep start position Close Creep Hz Close maintain Hz Open start position Open initial Hz Open Run Hz Open Creep start position Open Creep Hz Open maintain Hz Close acceleration time Close deceleration time Open acceleration time Open deceleration time S-CL1 S-CL2 S-CL3 S-CL4 S-OP1 S-OP2 S-OP3 S-OP4 Reopen acceleration time Reopen deceleration time OLS Volts 1 OLS Volts 2 CLS Volts 1 CLS Volts 2 SES position

0

3000

-

0.0 0.0

MaxFreq MaxFreq 30000

Hz Hz -

0.0 0.0

MaxFreq MaxFreq

Hz Hz

0

3000

-

0.0 0.0

MaxFreq MaxFreq 30000

Hz Hz -

0.0 0.0

MaxFreq MaxFreq

Hz Hz

0.1

30.0

sec

0.1

30.0

sec

0.1

30.0

sec

0.1

30.0

sec

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.1

50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 30.0

% % % % % % % % sec

0.1

30.0

sec

0.0 0.0 0.0 0.0 0

50.0 50.0 50.0 50.0 10000

% % % % -

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Inverter setting group - The inverter operation parameter and factory set parameter F

01

Init Mode

0

0

2

F

02

System Type

1

0

1

-

F

03

6.5

0.0

MaxFreq

Hz

F

04

50.0

200.0

%

F

05

50.0

200.0

%

F

06

50.0

200.0

%

F

07

50.0

200.0

%

F

08

50.0

200.0

%

F

09

50.0

200.0

%

F

10

50.0

200.0

%

F

11

50.0

200.0

%

F

12

50.0

200.0

%

F

13

50.0

200.0

%

F

14

50.0

200.0

%

F

15

50.0

200.0

%

F

16

50.0

200.0

%

F

17

50.0

200.0

%

F

18

50.0

200.0

%

F

19

50.0

200.0

%

F F F F F F F F F F F

20 21 22 23 24 25 26 27 28 29 30

Entrance width search frequency Compensation of CL term 1 volts Compensation of CL term 2 volts Compensation of CL term 3 volts Compensation of CL term 4 volts Compensation of CL term 5 volts Compensation of CL term 6 volts Compensation of CL term 7 volts Compensation of OP term 1 volts Compensation of OP term 2 volts Compensation of OP term 3 volts Compensation of OP term 4 volts Compensation of OP term 5 volts Compensation of OP term 6 volts Compensation of OP term 7 volts Compensation of ROP acc. volts Compensation of ROP dec. volts DC Brake value Cmd In Filter Pos In Filter Door Enc SED Init Soft Lock Direction order Run Src Stop Mode Start Freq Max Freq

1.0 0 0 0.0 0 0.0 0 0 0 0.5 0.0

30.0 100 100 30000.0 1000 200.0 1 1 1 10.0 300.0

% Hz Hz

5 5 2000.0 100 100.0 0 0 0 0.5 20.0

0 : None of change. 1 : Parameter saving 2 : Parameter initialize 0 : SAV 1 : SBD,SED

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F F F F F F F F F F F F

31 32 33 34 35 36 37 38 39 40 41 42

F

43

F

44

F

45

F

46

F F F

47 48 49

F F F F F

50 51 52 53 54

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Base Freq Base V Vout Gain Boost Qty Boost Hz Asr P Gain Asr I Gain Restart Mode Restart OK Time Restart Delay Time ETH Level Overload limit mode Overload limit level Overload limit constant Switching frequency Motor standard current Motor Pole Standard slip Predict auto constant Motor I0 Motor R1 Motor R2 Motor L Motor Lsigma

Error status display group T 01 Error type T 02 Output frequency in error T 03 Output current in error T 04 DC Link volts in error T 05 Previous 1 error type T 06 Previous 1 in error output frequency T 07 Previous 1 in error output current

20.0 95 100.0 15.0 50.0 70 30 0 1.0

0.0 60 0.0 0.0 0.0 0 0 0 0.3 1.0

300.0 150 150.0 50.0 100.0 1000 1000 1 25.0 100.0

Hz V % % % sec sec

-

-

-

Hz

-

-

-

A

-

-

V

-

-

-

-

-

Hz

-

A

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T

08

T

09

T

10

T

11

T

12

T

13

T

14

T

15

T

16

T

17

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Previous 1 in error DC link Volts. Previous 2 error type Previous 2 in error output frequency Previous 2 in error output current Previous 2 in error DC link Volts. Previous 3 error type Previous 3 in error output frequency Previous 3 in error output current Previous 3 in error DC link Volts. Error count

V

-

-

-

Hz

A

V

Hz

A

V

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3. Annunciator 3.1. Annunciator mode MAIN MODE MAIN MODE KEY Input

Classification

Status display

Inverter operation

A23E

Door type set group

A22E

SUB MODE SUB MODE KEY Input Address INC

0

Address DEC

8

Address Input

BBB

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Resetting KEY Input

FFFF

FFFF

Adjustment

INV set group

Error scan

3.2.

A32E

Error display

A41E

Address INC

0

Address DEC

8

Address Input

BBB

PROTECTION release

AAE

Data Input

xxE

Address INC

0

Address DEC

8

Address Input

BBB

FFFF

FFFF

Annunciator instruction

a. Initial screen of annunciator a) Preparation Connect SVC-tool kit or DOA-100 PCB to CN1 of DCD23X PCB. b) Screen check (a) Key in ‘0000’. And wait 3 seconds for normal displaying. (b) If it does not display normal, input ‘FFFF’. And input ‘0000’ again. C1

C2

C3

R1

S

B

D

R2

V

:

R3

F

:

R4

V

e

C4

0 r

:

C5

C6

C7

C8

o

c

n

h

1

1

V

.

0

H

z

0

.

5

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

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b. Initial screen: a) Screen check It displays current door type: (a) SBD: SBD1 or SED1 door mode ( Applied commonly) (b) SAV: SAV1 door mode b) ‘ocnh’ : door signal input check.( Capital letter : The signal has occurred) (a) ‘O’/’o’ : OPEN (b) ‘C’/’c’ : CLOSE (c) ‘N’/’n/ : NUDGE (d) ‘H’/’h’ : HCL c) ‘oce’ : Output check ( Capital letter : The output is activated) (a) ‘O’/’o’ : OLS (b) ‘C’/’c’ : CLS (c) ‘E’/’e’ : Door error d) ‘V: 11V’ Voltage that is supplied to motor from inverter e) ‘I: 0.0A’ Current that is supplied to motor from inverter f) ‘F: 0.0Hz’ Frequency of voltage and current that supply to motor from inverter c. Displays of inverter operation status (A23E- D display) and error (A41E- T display) a) Key in A23E C1

C2

C3

R1

S

B

D

R2

V

:

R3

F

:

R4

V

e

C4

0 r

C5

C6

C7

C8

o

c

n

h

1

1

V

.

0

H

z

0

.

5

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

2

3

E

A

b) Inverter status is displayed (D[01] screen, But if “A41E’ is inputted, T[01] screen is displayed) C1

C2

C3

R1

S

B

D

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

R4

C9

C10

C11

C12

C13

C14

C15

C16

h

o

c

e

[

0

0

]

t

V

D

i

s

p

l

I

K * The displayed data is decimal value.

:

V

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c) Address increment/ decrement ‘0’ : Higher address rather than current address ‘8’ : Lower address rather than current address d) Address change ‘BBB’ : Skip to other address Input ‘BBB’ and input address to go. Ex)D[01]⇒D[10] Input ‘BBB’ and ‘10E’. then it displays D[10] C1

C2

C3

R1

S

B

D

R2

D

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

C9

C10

C11

C12

C13

C14

C15

C16

h

o

c

e

[

0

0

]

t

V

D

i

s

p

l

I

B

B

R4

K

:

V B

e) Mode cancellation: ‘FFFF’ f) Menu access of ‘A41E’ is same as ‘A21E’. d. Door control setting(A22E -S screen) and Inverter control setting(A32E – F screen) a) Key in ‘A22E’ C1

C2

C3

R1

S

B

D

R2

V

:

R3

F

:

R4

V

e

C4

0 r

C5

C6

C7

C8

o

c

n

h

1

1

V

.

0

H

z

0

.

5

:

C9

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

I

:

0

.

0

A

K

:

2

2

E

A

b) Then, the information of door status is displayed (S[01] screen, If ‘A32E’ is inputted, F[01] screen is displayed) C1

C2

C3

R1

S

B

D

R2

S

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

h

1

]

l

n

i

A

:

C9

R4

C10

C11

C12

C13

C14

C15

C16

o

c

e

[

0

0

]

M

o

d

e

t

0 K

* The displayed data is decimal value. c) Address increment/ decrement ‘0’ : Higher address rather than current address ‘8’ : Lower address rather than current address

:

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d) Address change ‘BBB’ : Skip to other address C1

C2

C3

R1

S

B

D

R2

S

[

0

R3

D

A

T

C4

C5

C6

C7

C8

o

c

n

1

]

O

u

A

:

C9

C10

C11

C12

C13

C14

C15

C16

h

o

c

e

[

0

0

]

t

V

D

i

s

p 0

R4

K

:

B

B

B

C10

C11

C12

C13

C14

C15

C16

c

e

[

0

0

]

D

i

s

p

e) Data protection removing and new data inputting (a) Data protection removing C1

C2

C3

R1

S

B

D

R2

S

[

0

R3

D

A

T

C4

C5

C6

C7

C8

C9

o

c

n

h

o

1

]

O

u

t

V

A

:

0

R4

K

:

A

A

E

C10

C11

C12

C13

C14

C15

C16

c

e

[

0

0

]

D

i

s

p

(b) New data inputting C1

C2

C3

R1

S

B

D

R2

S

[

0

R3

D

A

R4

N

e

C4

C5

C6

C7

C8

C9

o

c

n

h

o

1

]

O

u

t

V

T

A

:

w

:

0 K

:

The new data is decimal value with 2 digits. In case new data has a decimal point, key in ‘A’ instead of ‘.’. Example) 0.8E

: 0A8E

(c) After data modification, input ‘FFFF’ and

input “A32E”

and input “AAE” and input “1E” in F[01] screen to save in flash f) Mode cancellation: ‘FFFF’

0

3

E