29 0 18MB
ROWE Principal Concepts RCS/RC/Rs 4000/6000/8000/9000
1
Index Copyright & Contact data....................................................................................................... 6 Warranty!.................................................................................................................................. 7 Warranty Slip..................................................................................................................................9 Foreword................................................................................................................................... 12 The ROWE 4000/6000/8000/9000 Series – Principal Concepts................................. 12 ROWE Network Printers RS 4000/6000/8000/9000........................................................ 13 ROWE Network Scanners RC 4000/6000/8000/9000..................................................... 13 ROWE Network Multi-Function Devices RCS 4000/6000/8000/9000...................... 13 Start-UP / Installation.....................................................................................................................................14 LAYOUT CONVENTIONS...............................................................................................................................14 Start-up PROCESS ..........................................................................................................................................15 Installation......................................................................................................................................15 Software Configuration ............................................................................................................16 Web Interface Configuration...................................................................................................16 Firmware Update..........................................................................................................................16 Interfaces.........................................................................................................................................16 Detail Configuration ..................................................................................................................17 Scanner.............................................................................................................................................17 Device Parameters ......................................................................................................................17 Chapter 1: Set-up..................................................................................................................... 18 SET-UP LOCATION .........................................................................................................................................18 Specifications.................................................................................................................................18 Footprint..........................................................................................................................................19 EDP Network Connection ........................................................................................................20 Electrical Connection..................................................................................................................20 Printer RCS/RS...............................................................................................................................21 Unpacking.......................................................................................................................................21 Examining the printer with respect to transport damages.......................................... 22 Removal of transportation safety device............................................................................ 22 Set-up...............................................................................................................................................22 Drum installation.............................................................................................................................................23 developer fill-in................................................................................................................................................29 Developer calibration.....................................................................................................................................31 paper roll input.................................................................................................................................................36 Test prints............................................................................................................................................................ 37 Chapter 2: Software configuration.............................................................................................38 Foreword............................................................................................................................................................. 38 ROWE RS [Network Printer].....................................................................................................38 ROWE RC [Network Scanner]..................................................................................................38 ROWE RCS [Network Multifunction Devices].................................................................... 38 Passwords........................................................................................................................................................... 39 Network settings..............................................................................................................................................40 Change of ip address via the web interface..........................................................................................40 Printer configuration......................................................................................................................................44 printer id correction........................................................................................................................................46 Check of shared licenses...............................................................................................................................48 The following license codes are available.......................................................................... 49 Addition of a new license.............................................................................................................................50 Definition of the available resources........................................................................................................51
2
Paper format definition.................................................................................................................................54 configuration of the desired folding programmes............................................................................. 56 Chapter 3: Web interface configuration................................................................................ 58 configuration of the rowe Web interface...............................................................................................58 Browser adjustment........................................................................................................................................58 1. Cache............................................................................................................................................58 2. Proxy Connections..................................................................................................................59 3. Java - Applet..............................................................................................................................62 4. Configuration of the System Language for the ROWE Web Interface............... 64 5. Adjustment of the System Time of the ROWE System............................................. 65 Firmware version check and execution of a Firmware update....................................................... 66 Checking the Firmware Version..............................................................................................67 Firmware Update..........................................................................................................................68 Execution of a Firmware Update................................................................................................................71 Checking the ROWE Controller Services................................................................................................73 In order to check the status of the services, please proceed as follows................ 74 Remote Control................................................................................................................................................75 In order to activate remote control, please proceed as follows................................. 77 ROWE RS / RCS printer interfaces.............................................................................................................78 Druckertreiber...............................................................................................................................79 Creation of a New Interface on a ROWE RS / RCS Printer........................................... 80 Socket...............................................................................................................................................82 LISTENER..........................................................................................................................................85 R-LISTENER.....................................................................................................................................87 FTP-Protocol...................................................................................................................................89 ROWE PRINT MASTER...................................................................................................................................92 Configuration of the ROWE PRINT MASTER Parameters............................................. 92 Configuration of the ROWE PRINT MASTER Temp File................................................. 94 ROWE PRINT MASTER Parameters........................................................................................95 For the ROWE PRINT MASTER the following programme parameters can be set... 95 ROWE printer drivers......................................................................................................................................97 Printing out of Windows...........................................................................................................97 Proceeding in the Printer Driver Installation in a Customer Network..................... 97 Installation of the ROWE Printer Driver............................................................................... 98 Configuration Options of the ROWE Printer Driver........................................................ 99 Output Mode of the ROWE Printer Driver.......................................................................... 103 ROWE RC / RCS Scanner Interfaces..........................................................................................................104 Scan to File......................................................................................................................................104 Scan to E-Mail................................................................................................................................104 Scan to Copy..................................................................................................................................104 Creation of a New Interface on a ROWE RC / RCS Scanner............................................................ 106 Scan to File......................................................................................................................................106 Creation of a New File Server for File Upload of Scan Files on a Windows Share via SMB.... 108 Creation of a New File Server for Upload of Scan Files via FTP on an FTP Server................. 110 File server for ROWE SCAN MANAGER...................................................................................................112 Modification of a File Upload......................................................................................................................113 In order to modify an existing file upload (file server), please proceed as follows... 113 In order to start or to stop an existing file upload (file server), please proceed as follows................................................................................................... 113 In order to delete an existing file upload (file server), please proceed as follows..... 114 Scan-to-E-MAIL................................................................................................................................................115 Creation of a New File Server for File Upload of Scan Files via E-MAIL.................. 116
3
Scan-to-Copy....................................................................................................................................................119 Socket...............................................................................................................................................119 Creation of a Printer for Copying on a ROWE RS Printer / ROWE 3x00 via SOCKET Interface........................................... 120 ROWE Printer Settings................................................................................................................122 Creation of a Printer for Copying on an HP Design Jet Printer via SOCKET Interface..............................................................122 HP Printer Configuration...........................................................................................................124 Loading an ICC Output Profile for an HP Printer............................................................. 126 Creation of a printer for copying on a printer via LPD interface............................... 127 In order to modify an existing printer, please proceed as follows............................ 130 In order to start or to stop an existing file upload (file server), please proceed as follows................................................................................................ 130 In order to delete an existing printer, please proceed as follows............................. 131 Chapter 4: Detail configuration.............................................................................................. 132 Firewall................................................................................................................................................................. 132 Windows Firewall configuration:............................................................................................133 E-Mail notification...........................................................................................................................................134 Configuration of the E-mail Notification ....................................................................... 134 Folding machine ........................................................................................................................136 ROWE Controller PC....................................................................................................................136 System information of the ROWE SYSTEM............................................................................................137 System settings.................................................................................................................................................140 ROWE PRINT SPECIALS.................................................................................................................................141 DATA SAFE.......................................................................................................................................................... 142 Creation of a Snapshot..............................................................................................................143 Snapshot Download....................................................................................................................144 Restoring a Snapshot..................................................................................................................145 Snapshot Upload..........................................................................................................................147 White balance on ROWE RC/RCS Scanners...........................................................................................149 White Balance Execution on a ROWE Scanner................................................................. 149 execution of fine calibration for rowe scanners ................................................................................. 152 ROWE RC/RCS Scanner Stitching...............................................................................................................156 Stitching Calibration ..................................................................................................................156 ROWE RC/RCS Scanner Parameters ........................................................................................................158 RoWE RC/RCS Scanner width detection.................................................................................................160 ROWE RC/RCS Scanner Templates............................................................................................................162 Erstellen und Konfigurieren von Templates....................................................................... 165 Change of an Existing Template.............................................................................................175 Download of an Existing Template........................................................................................177 Upload of a Template out of a File........................................................................................178 Deletion of an Existing Template...........................................................................................179 user-defined scan formats............................................................................................................................181 Scanner Accounting......................................................................................................................................183 Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems...................................... 186 ROWE RS/RCS printer Hardware diagnosis...........................................................................................194 Chapter 6: ROWE RS/RCS/RC System maintenance............................................................. 200 Preventive maintenance system.................................................................................................................200 Maintenance System Interval..................................................................................................200 ROWE Scanner..............................................................................................................................212 Regular works every 10.000 running metres..................................................................... 212 Chapter 7: Mounting and adjustment instructions . ........................................................... 215
4
Mechanics........................................................................................................................................................... 215 Material supply.............................................................................................................................215 Cutter Unit......................................................................................................................................218 Input Assistant...............................................................................................................................222 Manual In-feed..............................................................................................................................225 Loop Area........................................................................................................................................225 Process Unit....................................................................................................................................233 Developer Powder........................................................................................................................234 Doctor Blade..................................................................................................................................235 Magnet.............................................................................................................................................235 Mixing Screws................................................................................................................................236 Mixing Screw Bearing.................................................................................................................236 Toner Hopper Unit.......................................................................................................................237 LED Print Head..............................................................................................................................243 Corona..............................................................................................................................................246 Cleaning Unit.................................................................................................................................254 Eraser Light.....................................................................................................................................260 Suction Channel............................................................................................................................260 Fusing Unit......................................................................................................................................263 Cleaning Felt..................................................................................................................................265 Sensors.............................................................................................................................................267 Heater Roller..................................................................................................................................271 Fuser Roller.....................................................................................................................................274 Scanner.............................................................................................................................................277 Reflector Rollers............................................................................................................................278 CIS-Head..........................................................................................................................................284 Glass Plate.......................................................................................................................................286 Chapter 8: Mounting and adjustment instructions.............................................................. 290 Electronics........................................................................................................................................................... 290 Overview: Network Printer ROWE RS / RCS....................................................................... 290 Overview ROWE RC Network Scanner ............................................................................... 293 Aufbau Controller PC ROWE RC Netzwerkscanner......................................................... 295 BIOS Settings on the ROWE RS/ RCS / RC Controller PC............................................. 298 Basic Installation of the ROWE RS/ RCS / RC Controller PC with a BOOT USB-stick... 299 Power Supplies / Voltages at the ROWE RS Network Printer..................................... 301 ATX Power Supply........................................................................................................................302 36V Power Supply Unit..............................................................................................................303 24V Power Supply Unit..............................................................................................................303 HV Supply Unit..............................................................................................................................304 Device Control of the ROWE RS Network Printer............................................................ 305 Toner Sensor..................................................................................................................................310 Safety data sheets.................................................................................................................... 317 Safety data sheet RS.......................................................................................................................................318 Safety data sheet RCS....................................................................................................................................319 Safety data sheet RC.......................................................................................................................................320 Safety data sheet Magnet Roller................................................................................................................321 Safety data sheet OPC photoconductor drum..................................................................................... 322 Safety data sheet Toner unit - according to EC Directive 91/155................................................. 324
5
Contact data:
Copyright ROTH + WEBER GmbH [hereinafter called ROWE], Niederdreisbach, Germany, © 2008. All rights reserved. Reprint, copy, processing or reproduction and publication, also in parts, is not allowed without written approval from ROWE. ROWE does not accept any warranty or liability for the content of this publication and hence rejects any tacit warranty for any suitability for commercial or other purposes in particular. Furthermore, ROWE reserves the right of revision of this publication and to modify its content at certain periods without obligation of announcing such revisions and alterations. Manual Version 1.1
Contact data:
ROTH + WEBER GmbH Betzdorfer Strasse D-57520 Niederdreisbach Germany
Export E-Mail: [email protected] Tel.: +49 27 43 / 92 17-68 Fax.: +49 27 43 / 92 17-46
6
Support; Service E-Mail: [email protected] Tel.: +49 27 43 / 92 17-61 Fax.: +49 27 43 / 92 17-46
Warranty!
Warranty! All persons who are involved in the set-up, start-up, operation and maintenance of the device must be accordingly certified and educated by ROWE. The installation, start-up and repair of the system may only be executed by means of the below-mentioned and appropriate tools: Measuring Devices Designation
Recommended Type
Digital multimeter with bar display
Fluke 77 IV
High-voltage measuring head
Fluke 80K-40
Infrared thermometer
Fluke 62
Calliper - Measuring range: 0-150 mm, reading: 0.05 mm
Mitutoyo 772
Flexible ruler [metal ruler] Length 300mm, thickness 1.0 mm, width 10 mm, division 0.5 mm, EC accuracy class II. Quality: stainless spring band steel.
Preisser 0460 527
Measuring tape [metal tape] With vision panel, printed on both sides, length: 3000 mm, width 12.7 mm
Stanley intermatic 0-32-125
Feeler gauge, brass, 20 blades Anti-magnetic, dimensions: length: 100 mm, width 13 mm, number of blades: 20; material: brass, anti-magnetic measuring range(s): 0.05....1.00 mm.
Preisser Fühlerlehre 20 Blatt Messing
Water level 300 mm
BMI Leichtmetall-Wasserwaage 300mm
Pliers Office scissors - Length: 177 mm
Maul 76307-90
Retaining ring pliers for outer rings Length: 140 mm, capacity for shaft diameter Ø 3 - 10 mm
Knipex 46 11 A0
Retaining ring pliers for outer rings Length: 140 mm, capacity for shaft diameter Ø 10 - 25 mm
Knipex 46 11 A1
Retaining ring pliers for outer rings Length: 180 mm, capacity for shaft diameter Ø 19 - 60 mm
Knipex 46 11 A2
Retaining ring pliers for outer rings Length: 210 mm, capacity for shaft diameter Ø 40 - 100 mm
Knipex 46 11 A3
Retaining ring pliers for inner rings Length: 180 mm, capacity for drilling diameter Ø 19 - 60 mm
Knipex 44 11 J2
Retaining ring pliers for inner rings Length: 225 mm, capacity for drilling diameter Ø 19 - 60 mm
Knipex 44 11 J3
Water pump pliers, length: 225 mm, capacity working range 36 mm
Knipex 88 01 250
Long nose pliers with blade - Length: 160 mm, VDE tested
Knipex 26 16 200
Long nose pliers with blade 40° - Length: 200 mm, VDE tested
Knipex 26 26 200
Universal pliers - Length: 160 mm, VDE tested
Knipex 01 06 160
Side cutters - Length: 160 mm, VDE tested
Knipex 70 06 160
Electronic side cutters - Length: 115 mm, VDE tested
Knipex 77 42 115
Tweezers - Length: 145 mm, dip-insulated, tested according to IEC 60900:2004
Knipex 92 67 63
Tweezers 45° - Length: 150 mm, dip-insulated, tested according to IEC 60900:2004
Knipex 92 67 64
Screw drivers Plastic screw driver - Square-end trimming tool, length:120mm, 4-Kt = 1,5 mm
Bernstein Abgleichschluessel 1-541
Slotted screw driver - Length: 25mm, width: 5.5mm thickness: 1.0mm
Wiha 26965
Slotted screw driver - length: 100mm, width: 4mm thickness: 0.8 mm
Wiha 00692
Slotted screw driver - Length: 125mm, width: 5.5mm thickness: 1.0mm
Wiha 00698
Slotted screw driver - Length: 150mm, width: 6.5mm thickness: 1.2mm
Wiha 00703
Phillips screw driver - Length: 25mm, PH2
Wiha 26969
Phillips screw driver - Length: 80mm, PH1
Wiha 00756
Phillips screw driver - Length: 100mm, PH2
Wiha 00759
7
Contact data: Phillips screw driver - Length: 150mm, PH3
Wiha 00762
Screw driver, hexagon, ball head - Length: 100mm, size 2mm
Wiha 26304
Screw driver, hexagon, ball head - Length: 100mm, size 2.5mm
Wiha 26305
Precision screw driver set Length: 120mm, width: 1.5mm thickness: 0.25mm Length: 120mm, width: 2.0mm thickness: 0.4mm Length: 145mm, width: 2.5mm thickness: 0.4mm Length: 145mm, width: 3.0mm thickness: 0.5mm Length: 120mm, PH00 Length: 145mm, PH0
Wiha 272K6
Magnetiser, demagnetiser
Wiha Magnetisiergeräte
Socket wrenches Hexagon socket wrench - Length: 125mm, SW 5,5
Wiha 1021
Hexagon socket wrench - Length: 125mm, SW 6
Wiha 1022
Hexagon socket wrench - Length: 125mm, SW 7
Wiha 1023
Hexagon socket wrench - Length: 125mm, SW 8
Wiha 1024
Hexagon socket wrench - Length: 125mm, SW 10
Wiha 1026
Allen wrench Hexagon ball head wrench set Sizes: 1,5; 2; 2,5; 3; 4; 5; 6; 8; 10;
Wiha 369RS9
Screw wrenches Ring spanner hexagon, wrench size 5,5
GEDORE 6081220
Ring spanner hexagon, wrench size 6
GEDORE 6089550
Ring spanner hexagon, wrench size 7
GEDORE 6089630
Ring spanner hexagon, wrench size 8
GEDORE 6089710
Ring spanner hexagon, wrench size 10
GEDORE 6090050
Ring spanner hexagon, wrench size 13
GEDORE 6090480
Ring spanner hexagon, wrench size 15
GEDORE 6090640
Ring spanner hexagon, wrench size 17
GEDORE 6090720
Ring spanner hexagon, wrench size 19
GEDORE 6090800
Single head wrench, adjustable 6“ DIN 3117 form A, wrench size 0-20
GEDORE 6380990
Hook wrench KM3
FAG LOCKNUT - HOOK -KM 2-3
Miscellaneous Paint-brush
Bernstein 7-425
Spring hook, for mounting and demounting tension springs
Bernstein 2-132
Double joint mirror - rotatable into any position desired, nickel-plated, with insulated handle and clip, mirror 30 mm Ø
Bernstein 2-281
Universal cutter + additional blades Soldering rod with „pencil point“
Ersa 330KD + Ersa Lötspitze 0032BD/ SB
Desoldering pump
Ersa 0VAC2
Toner - vacuum cleaner (with special filter for toner and fine particles)
3M Electronics 497ABF
Attention: Repairs and maintenances may solely be executed by authorised staff and by means of tools that have been approved by ROWE. In case of violation hereof, however, warranty extinguishes! The ROWE systems may solely be used for the functions described in the user manual. Any other or further usage shall be considered as non-intended. ROWE assumes no liability for any damages resulting thereof.
8
Warranty!
Checking the system with respect to transport damages Before unpacking the system, examine the packaging thoroughly regarding potential transport damages. Then check the unpacked system with respect to damages caused by transportation.
Attention: Inspect the packaging and the system with respect to potential transport damages before proceeding with the start-up!
Warranty Slip In order to assert warranty claims related to a defective component, the following proceeding compulsorily must be adhered to: 1. Fill in the warranty slip completely. 2. Please send the defective component – always only together with the completed warranty slip (page 11) – to: ROTH + WEBER GmbH Betzdorfer Straße D-57520 Niederdreisbach Deutschland. 3. For every single defective component an individual warranty slip must be used. Attention: Without warranty slip no verification can be executed by ROWE! 4. Warranty claim verification by ROWE. 5. Notification by ROWE as to whether the claim is justified.
9
Checking the system with respect to transport damages
Warranty Slip Response to:
Name and address of the customer:
System:
RCS
RC
RS
ROTH + WEBER GmbH Betzdorfer Straße D-57520 Niederdreisbach Deutschland
4000
6000
8000
9000
Fabric number of the system: Counter readings: Running metres:
m²:
Defective Component:
New component:
Part number:
Part number:
Error description: (With PC’s, please add important information about the repair, e.g. data recovery)
caused by customer:
yes
no
Sample print enclosed:
yes
no
Engineer:
Date:
Signature:
- To be filled by ROWE Ersatzteillager:
Teil eingegangen am:
Defektes Bauteil und Kopie GLS: Gewährleistungsschein ggf. mit Musterplot:
Service:
Laufleitung: IBN Maschine: letzter Austausch des Teils: Garantie:
Ja
Nein
GLS weitergeleitet an Support:
an Sperrlager an Service Support: GLS an Einkauf externe Reperatur eingeleitet: GLS an Fertigung Reparatur durchgeführt: Fertigung Verschrottung vornehmen, Datenträger vernichten:
Attention: Please do always send the warranty slip only together with the respective spare part!
10
Warranty!
11
Checking the system with respect to transport damages
Foreword The ROWE 4000/6000/8000/9000 Series – Principal Concepts The devices of the ROWE 4000/6000/8000/9000 series are large-format print, copy and scan systems for medium to high print volumes. The systems are available as network printers [RS], ROWE RS 4000/6000/8000/9000, optionally with front side output (optional)
as network scanners [RC] ROWE RC 4000/6000/8000/9000
and as network multi-function devices [RCS]. ROWE RCS 4000/6000/8000/9000.
All ROWE RS and RCS Models can optionally be equipped with a ROWE on-line folding machine. ROWE RCS 4000/6000/8000/9000 with online folding system
The devices of the ROWE 4000/6000/8000/9000 series are very productive systems, providing a great range of functions. For further information, please refer to „Annex A“ under „Technical Data / Options“.
12
Foreword
ROWE Network Printers RS 4000/6000/8000/9000 The network printers RS 4000/6000/8000/9000 are equipped with 2 automatic rolls and single sheet feed as minimum configuration. Moreover all ROWE RS 4000/6000/8000/9000 come with the completely new drawer system ERGOTEC and the ROWE INPUT ASSISTANT. The ROWE network printers RS 4000/6000/8000/9000 are outstandingly modular and can be equipped with the following options: Hardware: - Front side print output - ROWE STACKER - Automatic detection of roll width - ROWE RS 4000: 3rd roll can be retrofitted on site - ROWE RS 6000: 3rd and 4th roll can be retrofitted on site - ROWE RS 8000/9000: 5th and 6th roll can be retrofitted on site - ROWE 721-4 ONLINE FOLDING SYSTEM, optionally with automatic tab applicator and sorter Software: ROWE - PRINT SPECIALS / ROWE COST CONTROL / ROWE PDF-POSTSCRIPT
ROWE Network Scanners RC 4000/6000/8000/9000 As standard, the ROWE network scanners come, among other things, with a scan-to-file kit and with the newly developed image processing technology PRO LOGIC+. The modular design of the ROWE network scanners RC 4000/6000/8000/9000 offers you the following options: Hardware: - ROWE HEIGHT ADJUSTMENT - ROWE BACKLIGHT - ROWE VIEWSTATION Software: ROWE - EDIT / COLOUR SCAN MODULE / EDIT COLOR / ROWE PDF-A
ROWE Network Multi-Function Devices RCS 4000/6000/8000/9000 The network multi-function devices ROWE 4000/6000/8000/9000 combine a b/w network printer [RS] and a b/w network scanner [RC] with optional colour scan module in one system. Due to its modularity, this space-saving combined solution can be upgraded by the following options: Hardware: - ROWE STACKER - Automatic detection of roll width - ROWE RCS 4000: 3rd roll can be retrofitted on site - ROWE RCS 6000: 3rd and 4th roll can be retrofitted on site - ROWE VIEWSTATION - ROWE 721-4 ONLINE FOLDING SYSTEM, optionally with automatic tab applicator and sorter Software: ROWE - PRINT SPECIALS / COST CONTROL / EDIT / COLOUR SCAN MODULE / EDIT COLOR ROWE PDF-POSTSCRIPT / ROWE PDF-A
13
Start-UP / Installation
Start-UP / Installation In this chapter you will find a general introduction into the start-up process of the ROWE 4000/6000/8000/9000 series systems. For further information, please refer to the relevant chapters. Before using the device, please first read the security advices in annex B! LAYOUT CONVENTIONS In this manual a number of layout conventions are used, helping you get quickly familiar with this manual and consequently also with the ROWE 4000 + 6000 + 8000 + 9000 series systems. Description: Every section or subsection contains a description of the system function mentioned in the headline. Furthermore possible applications as well as guidelines, that you should adhere to, are mentioned. Proceeding: After every description a proceeding is explained. Such a description always starts with a keyword describing the proceeding. Afterwards the individual steps for executing the procedure are described. Illustrations and tables comprehend images of product components, screenshots as well as examples and diagrams. Annotations: In this manual several kinds of annotations are used, which are the following: Note: Here you will find information allowing for frictionless functioning of the copy system, as well as further useful tips. Attention: Here you will find information helping prevent a damaging of the copy system / the copies /originals, etc. Caution: Here potential risks for the user of the copy system are pointed out. Options: In the user manual standard and optional elements are described. In „Annex A“ you will find technical data stating which elements are standard and which ones are optional.
14
Warranty!
Start-up PROCESS The following points are to be executed during the start-up of the ROWE 4000/6000/8000/9000 series devices, if possible consecutively. In order to execute all items correctly, please use the below check list.
Installation Footprint EDP network connection Power / fuse protection Scanner RC Unpacking Transport damages Transportation safety device Set-up / adjustment Electric connection EDP network connection Printer RCS / RS Unpacking Transport damages Transportation safety device Set-up / adjustment Electric connection EDP network connection Folding Machine 721-4 Unpacking Transport damages Transportation safety device Set-up / adjustment Electric connection Sorter Unpacking Transport damages Transportation safety device Set-up / adjustment Electric connection Printer RCS / RS Installation of drum Filling developer Calibration of developer concentration Inserting paper rolls Test prints
15
Start-up PROCESS
Software Configuration Foreword Passwords Network settings Printer configuration Printer ID Enabled licenses Definition of resources Definition of paper formats Folding programmes
Web Interface Configuration Browser adjustment Cache Proxy Java Applet ROWE system language ROWE system time Firmware update
Firmware Update ROWE controller services Remote control
Interfaces Overview Printer LPR Socket Listener R-Listener FTP PrintMaster ROWE printer driver Overview Scanner Scan to File SMB / Windows share FTP ROWE Scan Manager Scan to E-Mail Scan to Copy ROWE / Socket HP / Socket ICC LPD Printing
16
Warranty!
Detail Configuration Windows firewall E-mail notification System information System setting ROWE PRINT SPECIALS Data safe
Scanner White balance Fine calibration Stitching assistant ROWE scanner parameters Width detection Template Editor User-defined scan formats Scanner accounting
Device Parameters target values Max. toner amount Rel. toner amount Cor thermistor 1 Cor thermistor 2 Cor infeed rollers Cor fusing roller Cor plot beginning Cor roll 2,4,6 Cor length area Cutting loop Paper length (test print) Autom. online Service interval Full step frequency (stand-by speed) Jam control Autom. set back Scan border front Scan border back Autom. profile 0
17
SET-UP LOCATION
Chapter 1: Set-up
SET-UP LOCATION
Specifications Room size:
See next page
Vapours/gases:
Do not set up the devices in proximity to humidity emitting devices and flammable materials.
Room illumination:
Less than 1500 Lux. Direct solar radiation must be avoided – in particular when the cover is open – as otherwise the photoconductor drum might get damaged.
Aeration:
Good ventilation of the room is necessary, so that the room does not heat up if the machine is operated for a longer time.
Footprint:
The printer may only be set up on a solid and horizontal floor space. The floor space must be free from vibration and tremors.
Temperature range: 10°C to 35°C Recommended range: 18°C to 25°C Air humidity: 35% to 80% Recommended range: 40% to 70%
18
Power supply:
220-240V, 16 A frequency: 50/60Hz +-3% > Single fuse protection of the device > No further consumers > Do not use any multiple socket > Automatic circuit breaker with K-characteristics > Alternatively 16A (NEO2ED or DIA2ED) delayed-action screw fuse
Network:
Connection via an RJ 45 plug to a 10/100 / 1000 Mbit network > Have the network connection, network cable and network parameters assigned by the customer’s administrator
Paper:
There must be paper available for a test run respectively as initial equipment.
Chapter 1: Set-up
Footprint The dimensions indicated on the left mean the footprint required for the devices if all openings are to remain accessible. With lower interspaces (right) please consider that you might have to move the system in order to execute maintenances and repairs.
19
SET-UP LOCATION
EDP Network Connection The ROWE network printer by standard comes with an Ethernet card 10/100/1000 Mbps. The card is equipped with an RJ 45 plug serving as interface to connect a twisted-pair with the same plug type. The connection to the network should always be executed in cooperation with the customer’s system administrator. Make sure that the network cable and the power cable are not installed side by side. For cable protection, please use cable channels or solid cable conduits.
Electrical Connection Check the voltage existing at the sockets, which are intended for the printer, scanner and folding machine, by means of a measuring instrument. The voltage must be 220-240 Volt. Check the fuse protection of the supply line. The automatic circuit breaker must have K-characteristics. „K“ solves the conflict of objectives between operating security in case of current peaks and quick switch-off in case of a short circuit. The maximum power input of the print system amounts to approx. 13 Amp. For this reason no further devices must be connected to the socket circuit of the print system. Note: The accordingly long supply distances of the feed cables may lead to increased voltage drops after switch-on of the printer. In extreme case, this may lead to an uncontrolled reset and switch-off of the printer. After the start-up, please check by means of a measuring instrument whether the supply voltage remains stable during the first switch-on and the warm-up period. This examination must take place during a period of full operation in the enterprise, i.e. when preferably all further machines and devices of the enterprise are switched on.
20
Chapter 1: Set-up
Printer RCS/RS Unpacking The ROWE 4000/6000/8000/9000 series systems are transported in a wooden frame fixed on a special transport pallet. Furthermore the devices are protected against shocks and outside influences by means of Styrofoam parts. The pallet is closed by a cardboard cover.
Developer Receiving tray OPC drum
Please proceed as follows: 1. Remove the tensioning belts. 2. Take the covering box off. 3. Remove the wooden frame. 4. Take out the drum, developer and receiving tray. 5. Lift the printer from the transport pallet. Do not remove the transportation safety devices before the machine has reached its set-up location. In transit, the drawers, lids and covers are secured by adhesion tape.
The accessories are always delivered in the first printer drawer. There you will find the adjustable feet, the documentation on CD, the receiving tray holders as well as the connection cable.
21
SET-UP LOCATION
Examining the printer with respect to transport damages Now examine the printer regarding potential transport damages and, should the situation arise, inform the customer, as well as the ROWE export department accordingly. Describe all defects in the enclosed set-up protocol and document the damages by means of photos.
Removal of transportation safety device When the printer has arrived at its installation site, remove the transportation safety devices at the lid and at the covers.
Set-up Level the network printer by means of the adjustable feet. If the printer is to be connected to an on-line folding machine, first place the base plates supplied for this purpose under the back feet. Turn the adjustable feet upwards until the guide rolls get free. Level the printer on its base frame at both sides and at the front by means of a water level. Note: In order to be operated, the machine must be levelled as a basic principle!
22
Chapter 1: Set-up
Drum installation
Open the printer lid.
1
Remove the mounting screws of the front panel in the right and left side case.
2
Now remove the front panel.
3
Loosen the retaining nut (3x) of the toner hopper unit and remove the retaining clips.
4
23
Drum installation
24
Loosen the plug of the toner hopper motor.
5
Take the toner hopper unit out by swinging it backwards.
6
Remove the mounting screws (left and right) of the developer unit.
7
Pull the developer backwards by means of the handles.
8
Chapter 1: Set-up
Remove the developer drive in the right side case by loosening the mounting screws.
9
Disconnect the plug from the drum motor.
10
Remove the drum axle of the drum.
11
Loosen the screws of the light protection cover of the process unit (left and right).
12
25
Drum installation
Remove the fastening bolt of the process unit in the left and right side case.
Swing the light protection cover open, pull the twist locks (left and right) inwards, then flap the process unit.
26
13
14
Put the drum into the holding fixtures intended for this purpose.
15
Remove the protection strip from the drum.
16
Chapter 1: Set-up
Turn the processing unit down until the twist locks are locked in place. Then close the light protection cover and screw it on the left and right side.
17
Fix the process unit by screwing the fastening bolt in the left and right side case.
18
Push the developer unit forward by means of the handles until it reaches the stopper.
19
Fix the developer unit on the left and right side by means of the mounting screws.
20
27
Drum installation
28
Mount the drum axle.
21
Connect the plug of the drum motor.
22
Fix the drum drive by means of the mounting screws.
23
Chapter 1: Set-up
developer fill-in Before filling the developer in, the following points must be ensured: a) For the ROWE 4000 + 6000 + 8000 + 9000 series models, do only use original ROWE developer with the order number BT0000/07/00/30. b) Before filling the ROWE developer in, you have to shake the bottle at least 20 times, in order to make sure that the developer is mixed properly.
Spread the developer evenly: 2/3 onto the rear mixing screw and 1/3 onto the front mixing screw. The developer must be spread evenly over the entire length of the mixing screws.
Rear mixing screw
1
Front mixing screw
Set the toner hopper unit onto the developer unit by swinging.
Fix the refill toner unit by retaining clips and fix those by means of the retaining nuts (3x).
2
3
29
developer fill-in
Connect the plug of the toner hopper motor.
4
Now install the front panel.
5
Fix the front panel in the side case by means of the mounting screws and close all covers of the device.
30
6
Chapter 1: Set-up
Developer calibration After the developer fill-in has been completed and all covers have been closed, please proceed as follows:
Switch the ROWE RS / RCS 4000/6000/8000/9000 printer on by the power switch located on the backside of the device.
ready for printing
Wait until the message „ready for printing“ (respectively „ready“ with RCS series devices) appears in the first line of the display.
Keep the enter-key on the operator panel pressed for three seconds. The service menu for selection of according configurations opens.
1
2
3
31
Developer calibration
Machine data
4 Select the menu item “machine data” by means of the arrow keys “left/ right” and confirm your selection by the enter-key. Thereby you switch automatically to the next menu level. Via the offline-key you can quit the menu.
Machine data Parameters
5 Select the menu item “parameters” by means of the arrow keys “left/ right” and confirm your selection by the enter-key. Thereby you switch automatically to the next menu level. Via the offline-key you can quit the menu.
Machine data Parameters Password x x x x
Now enter the access password via the cursor block. Enter the following key combination in exact sequence:
1.
2.
3.
4.
1. Enter + 2. Arrow right + 3. Arrow down + 4. Arrow left + Via the offline-key you can quit the menu.
32
6
Chapter 1: Set-up
* Plotter Diagnosis * Tonersensor adjust
7 Select the menu point “toner sensor adjust” by means of the arrow keys “left/right” and confirm your selection by the enter-key. Thereby you switch automatically to the next menu level.
* Plotter Diagnosis * # 0 x.xx Volt
* Plotter Diagnosis * Tonersensor adjust # 0 x.xx Volt
* Plotter Diagnosis * Tonersensor adjust # 1 2.22 Volt
Switch to the next line via the arrow key ‚down‘. Thereby you switch automatically to the next menu level.
8 9
By the arrow key „right“, consecutively 4 possible operation modes are selectable: 0 = off 1 = mixing 2 = autom. sensor adjust 3 = save measured value
10 Switch to operation mode #1 by the arrow-key “right”. The developer unit starts to mix. The current output voltage of the toner sensor is displayed. In order to ensure that the developer is spread evenly in the developer unit, the mixing procedure must be executed for at least five minutes. After a mixing time of five minutes, the output voltage of the toner sensor should have settled down at a constant value between 1,5 V and 3,5 V. If this is not the case and if the measured value fluctuates heavily, please extend the mixing time by further five minutes until a constant value fluctuating by maximal +/- 0,1 is achieved.
33
Developer calibration
If afterwards the value is still located beyond the range of 1.5 - 3.5, the toner sensor must be adjusted by means of a non-metallic screw driver until it settles in the range between 1.5 V and 3.5 V.
* Plotter Diagnosis * Tonersensor adjust # 2 2.52 Volt
12 Switch to operation mode #2 by the arrow-key “right”. The developer unit keeps mixing. The device now automatically sets the output voltage on 2,5 V. This procedure may take some minutes. Attention: Do only switch to operation mode # 3, if the voltage value in operation mode #2 is constantly displayed as “OK” behind the voltage value. The achievement of 2,5V is signalised by “OK“ behind the voltage value.
* Plotter Diagnosis * Tonersensor adjust # 3 Store
13 Switch to operation mode #3 by the arrow-key “right”. The developer unit stops.
value.
* Plotter Diagnosis * Tonersensor adjust # 0 x.xx Volt
34
Press the enter-key for saving the
14 Switch to operation mode #0 by the arrow-key „left”, in order to finish the toner sensor adjustment.
Chapter 1: Set-up * Plotter Diagnosis * Tonersensor adjust
Select the arrow-key „up“, in order to quit the toner sensor adjustment.
15 16
* Plotter Diagnosis * Diagnose close Close the diagnosis programme by selecting the menu item „Diagnose close“ via the arrow key “right”. Confirm your selection by means of the enter-key. Now put a toner cartridge on and fill the device with toner.
35
paper roll input
paper roll input
ZOOM 100% | ROWE RCS Copy 1 | ready 400 dpi | > - - - - - - - - - |
R1 841mm Paper R2 594mm Paper R3 420mm Paper R4 297mm Paper
> Roll 1 Roll 2 Roll 3 Roll 4
Width > Medium Residual length
>
Paper Transp Polyester Film
After consultation with the user, equip all roll drawers with paper. Press the roll menu key at the printer operator panel.
In the operator panel display, the overview of inserted rolls is shown. By a second press of the roll menu key with open menu, you can switch to the configuration menu. Select the roll to be set via the arrow-keys „up/down“ and confirm your selection by „enter“. Thereby you switch automatically to the next input level. Select the menu point „medium“ via the arrow-keys „up/down“ and confirm your selection by „enter“. Select the desired medium via the arrowkeys „up/down“ and confirm your selection by „enter“. Thereby you automatically store the selected medium and quit the menu. Repeat this procedure and now change to the option „width“ in order to enter the roll widths.
> Width Medium Residual length
>
ISO A3 297mm ISO A2 420mm ISO A1 594mm ISO A0 841mm
Now select the menu item „width“ via the arrow-keys „up/down“ and confirm your selection by „enter“. Select the desired roll width via the arrowkeys „up/down“ and confirm your selection by „enter“. Thereby you automatically store the selected roll width and quit the menu.
Repeat this procedure for all available paper rolls.
36
1 2
Chapter 1: Set-up
Test prints
ZOOM 100% | ROWE RCS Copy 1 | ready 400 dpi | > - - - - - - - - - |
Execute a number of test prints via the menu..
1
Press the enter-key for 3 sec.
Testplot
Select the menu item „test plot“ via the arrow-keys „left/right“ and switch to the next menu by means of the enter-key.
2
Via the arrow-keys „left/right“ you can select an according test print. Press the enter-key in order to effect the test print and to close the menu. Testplot #0
At present 6 possible test plots are stored here: #0 Image with lengthwise and crosswise lines at interspaces of 10mm.
Testplot #1
Checks: precision of scale and cuts.
#1 Image with 1-pixel lines ( 0,042mm) Testplot #2
Testplot #3
Checks: even illumination and focussing
#2 Image with black areas at the beginning and at the end, as well as grey areas in the centre. Checks: resolution, charge #3 Image with lengthwise and crosswise lines at interspaces of 10mm.
Testplot #4
Checks: precision of scale and cuts.
#4 Plot of 3m length Testplot #5
Checks: even blackening , no voids
#5 as #0 but with a width of 914mm
37
Foreword
Chapter 2: Software configuration Foreword The following software applications are installed as standard on delivery of the printer:
ROWE RS [Network Printer] 1.
2.
The ROWE RS network printer is equipped with an integrated web server incl. user management, via which clients can send print jobs, administrate them and call the current printer status from any computer in the network via a web browser. These functions are pooled in the web interface under the name ROWE PRINT MANAGER. The system has got an internal print server, which can be used for printing via LPR or Socket. The scope of supply of this system comprehends an HPGL and a Postscript printer driver for Windows with ROWE specific parameters. These drivers can be installed on the workstations of the customer.
ROWE RC [Network Scanner] 1.
The functions of the scan unit of the ROWE RC network scanner correspond to the functions of the ROWE RCS scanner indicated in the below section under item 2.
ROWE RCS [Network Multifunction Devices] 1. 2.
The functions of the print unit of the ROWE RCS network multifunction device correspond to the above-indicated functions of the RS network printer. In addition, the integrated web server of the ROWE system includes the ROWE SCAN MANAGER, which provides the possibility to scan from any workstation via the network. The scan can be displayed in the web browser, and without rescanning, the parameters, such as brightness, can be modified online. Afterwards the scan can be stored or printed.
All systems of the ROWE 4000 + 6000 + 8000 + 9000 series fulfil the requirements of the Energy Star and thus may be kept switched on permanently, without the jeopardy of high energy consumption. The ROWE system provides the following operation modes which can be adjusted via the operator panel: 1. 2. 3.
38
In the so-called active operational mode, the ROWE network printer automatically switches over to the low-energy mode after an adjustable time span. In the low-energy mode, the fusing temperature is decreased by a particular value depending on the print volume. Thereby the energy consumption of the heaters and of the electric consumers is reduced. In the so-called sleep mode (night and weekend) all energy relevant consumers are completely switched off. A new print job automatically switches the printer back to the active operational mode.
Chapter 2: Software configuration
Passwords The access to the pages and applications of the integrated web-based ROWE controller can be individually adjusted by the customer’s administrator, respectively by the authorised ROWE service engineer. The user management and the configuration pages are only accessible to the administrator and the ROWE service engineer. On these pages, the access authorisations for each user can be determined. The preset password for the customer’s administrator should as soon as possible be replaced by an own password. The following password is preset for the administrator access: User name: Password:
administrator admin
The access data for the service engineer is the following: User name: Password:
service surf@rx
Note: The service password is solely intended for the ROWE service engineer and authorised distributors. This password must not be passed to customers or third persons. This password cannot be changed.
39
Network settings
Network settings In order to integrate the ROWE system into the existing network structures of the customer, the network data must be amended. This can be done directly via the web interface of the ROWE system. In order to change the network data via the web interface, please proceed as follows: Note: In order to change the network data, a second PC is required meeting the following requirements: 1. The PC is linked with the ROWE system via the customer’s network. 2. On this PC, the same IP address circuit is set as on the ROWE system. The IP address differs merely in the last place: Example:
ROWE System: Respective PC:
IP: 10.10.200.50 IP: 10.10.200.51
Sub: 255.255.0.0 Sub: 255.255.0.0
Change of ip address via the web interface: Connect the ROWE system to the local network by means of the network plug at the back. Note: Do only connect the ROWE system to the local network upon approval by the customer (administrator).
On delivery the integrated ROWE controller is preconfigured with a network address. This network address is required in order to access the web interface of the ROWE device. You can enquire the preset IP address via the operator panel as follows: Note: All systems of the ROWE 4000 + 6000 + 8000 + 9000 series are preconfigured with the same network parameters, which do only differ individually in the last place of the IP address. The following parameters are set by default: IP address: 10.10.200.xxx Subnet mask: 255.255.0.0 Hostname: rowebasis
Keep the enter-key of the operator panel pressed for three seconds. The service menu opens for selection of the according configuration.
40
1
2
Chapter 2: Software configuration
3
Machine data Select the menu item „machine data“ via the arrow-keys „left/right” and confirm your selection by the enter-key. Thereby you automatically switch to the next menu. Machine data Status
4 Select the menu point „status“ via the arrow-keys „left/right“ and confirm your selection by the key „down“. By doing so, you automatically switch to the next menu level.
Machine data Status IP address
5 Select the menu item „IP address“ via the arrow keys „left/right“ and confirm your selection by the key „down“. Thereby you automatically switch to the next menu level. In this line the currently set IP address of the system is displayed. Note: If you change the IP address via the web interface, the display in the operator panel will be updated after a reboot only.
41
Change of ip address via the web interface:
Machine data Status IP - Address 10.10.200.50
After having enquired the current network address of the ROWE system, you must ensure that the PC, via which you wish to access the web interface of the ROWE system, is located in the same network circuit as the ROWE system. This means that the PC must have the same subnet mask and that the IP address may only differ in the last place.
6
Example: Network settings ROWE System: IP address: 10.10.200.50 Subnet Mask: 255.255.0.0 Network settings PC: IP address: 10.10.200.51 Subnet Mask:255.255.0.0 Start the web browser on the PC via which you intend to access the web interface of the ROWE system. Feed the IP address of the ROWE system into the address bar. After confirmation by the enter-key, the browser displays the main menu of the ROWE web server.
7
Note: Mind the proxy settings of the browser on the workstation. For further information about the browser settings, please refer under „Browser Configuration“. Select the menu item „System Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
42
8
Chapter 2: Software configuration Select the menu item „network“. On this page, enter the network addresses determined by the customer’s administrator. In connection with this data, the DNSsuffix, the gateway and the domain entry, respectively the work group entry, are also of particular importance, as these settings are significantly responsible for the accessibility in the network and on file upload. If no DNS-suffix and no gateway are used in the customer’s network, the IP address of the ROWE system must be entered in these boxes. In addition, the Mac-address is shown on this page.
9
Note: An incorrectly configured DNSsuffix or gateway may lead to significant loss of performance when accessing the internal web server of the ROWE system. Note: In case the DNS-server is entered manually, the administrator must supplement the name of the ROWE system manually in the DNS-system. On activation of DHCP, all addresses are automatically obtained from the customer’s DHCP-server. Further entries are of no significance. After a reboot the settings allocated by the DHCP-server are displayed in these boxes. When using DHCP it must be ensured that the hostname is assigned unambiguously, so that the ROWE system can be clearly identified by this name. On delivery the hostname is preset as „rowebasis“. After entry of all data, click on „change“. The data becomes active after a reboot.
43
Printer configuration
Printer configuration In this section you will find a description as to how the printer is adjusted to the customerspecific device configuration, software licenses, paper formats, paper media, roll widths and folding programmes. Printer ID Check: In the printer ID the device configuration is determined. These settings ensure that all components of the ROWE system are activated and addressed correctly. It is absolutely necessary to check these entries prior to start-up and to correct them, if applicable.
In order to call the printer ID, keep the enter-key on the operator panel pressed for three seconds. The service menu opens for selection of the according configuration.
1 2
Machine data Select the menu item „machine data“ via the arrow-key „left/right“ and confirm your selection by the key „down“. Thereby you automatically switch to the next menu level. Machine data Status
3 Select the menu point „status” via the arrow-keys „left/right“ and confirm your selection by the key „down“. Thereby you auto-matically switch to the next menu level.
44
Chapter 2: Software configuration
Machine data Status Printer ID 06.1.1.1.1.04.00001
4 Select the menu item „status” via the arrow-keys „left/right“ and confirm your selection by the key „down“. Thereby you automatically switch to the next menu level. Serial number (5 digits) Number of rolls Top output Roll width detection Folding machine ROWEFOLD 721-4 Integrated scanner The system speed is automatically read out from the USB-stick and cannot be modified.
45
printer id correction
printer id correction In order to correct the printer ID, please proceed as follows:
Keep the enter-key on the operator panel pressed for three seconds. The service menu opens for selection of the according configuration.
1 2
Machine data Select the menu item „machine data“ via the arrow-key „left/right“ and confirm your selection by the key „down“. Thereby you automatically switch to the next menu level. Machine data Parameters
3 Select the menu item „parameters“ via the arrow-key „left/right“ and confirm your selection by the key „down“. Thereby you automatically switch to the next menu level.
46
Chapter 2: Software configuration
Machine data Parameters Password *****
Machine data Parameters Printer ID 06.1.1.1.04.0000
For correction of the printer ID, a password entry is required. Please press the following keys of the cursor block in exact consecution in the parameter menu under “password”:
1.
2.
3.
4
4.
1. Enter 2. Up 3. Right 4. Left Now select the relevant parameter via the keys „left/right“. Via the keys „up/down“ you can change the value. By means of the enter-key the settings are saved and the menu is closed. Attention: Activate only components which do definitely exist in the system. The activation of an inexistent component may lead to a system error.
47
Check of shared licenses
Check of shared licenses Attention: The shared licenses are read out from the license USB-stick of the ROWE device. When the USB-stick is removed from the device, all licenses thus are disabled and neither printing nor scanning are possible anymore. In order to check the licenses, please proceed as follows: Start the web browser on the PC via which you intend to access the web interface of the ROWE system. Then enter the IP address of the ROWE system in the address bar. After confirmation via the enterkey, the browser displays the main menu of the ROWE web server.
1
Note: Mind the proxy settings of the browser on the workstation. For further information about the browser settings, please refer under “browser configuration”. Select the menu item „System Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
2
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
The following menu opens. Now select the page “Licenses”.
48
3
Chapter 2: Software configuration
The following license codes are available: Scanner: Description
System Name
Colour scan module
COLOR
ROWE Backlight
BACKLIGHT
Creation of PDF-A files
PDFA
Scanner type / scan speed
RC4000 / RC6000 / RC8000 / RC9000
Scan width
SCANWIDTH_36 SCANWIDTH_50
Type and number of addressable ink jet printers
Example: HP-DESIGN-T1100_3
/
SCANWIDTH_43
/
Note: The license name of the ink jet license is composed as follows: 1. Manufacturer name of the printer 2. Manufacturer name of the printer series 3. Manufacturer name of the printer type 4. Number of licenses of this printer type
Example: Example: Example: Example:
HP-DESIGN-T1100_3 HP-DESIGN-T1100_3 HP-DESIGN-T1100_3 HP-DESIGN-T1100_3
Printer: Description
System Name
Cost centre management
COST_CONTROL
Editor
PRINT_SPECIAL
PDF standard
POSTSCRIPT_PDF
Printer type / print speed
RS4000 / RS6000 / RS8000 / RS9000
49
Addition of a new license
Addition of a new license On the page „Licenses“ you can furthermore enable further functions of the device via the function “license file”. When purchasing the license, you will receive the according file at a later point in time. The license file can only be used for that particular device for which the license has been created. The license file bases on the ID which is displayed under “licenses”. This 16-digit hardware ID is individual with every device and must be stated when purchasing a new license. Note: Licenses must be purchased via the ROWE export department. In order to add a new license file, click on the button “Browse” on the “Licenses“ page to select the path to the new license file.
1
Confirm your selection by the button „Add license file“. The new license is now copied onto the internal license USB-stick and is displayed in the overview on the “Licenses” page.
2
After addition of the file, the device must be rebooted, in order to activate the functionalities.
3
Note: When using Microsoft IE7 some problems in loading licenses may occur, due to specific security settings.
50
Chapter 2: Software configuration
Definition of the available resources In this section you will find a description as to how to define customer-specific resources (paper rolls). In this context you have to mind that the available resources do not just comprehend the paper rolls inserted in the printer, but any resources which may be used in the printer. That means, if e.g. a paper roll width or paper type is required that is not inserted at present but basically available on the customer’s site, the printer is to display an according demand for resources, so that the customer can insert the required roll. By means of the Output Manager all available resources can be defined. Note: It does not make sense to define paper rolls which generally are not available on the customer’s site. A second possibility to define the resources is the function “roll width take over from machine“. When this function is activated, only inserted rolls are used as resources. In order to define the resources, call the main menu of the ROWE device and open the menu point „Printer Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the page „Output Manager“.
2
51
Definition of the available resources
On the page „Output Manager“, please select the menu point „Resource“.
Via the box „Add roll“ you can define new resources. Besides the name, you can define the roll width, the maximal paper length and the material type. When creating the name, use the following syntax: 1. The keyword „ROLL“ is automatically set at the beginning of the name 2. The paper roll width should follow directly after the keyword, e.g. ROLLA1 or ROLL 914 3. The medium should be written behind the paper roll width, separated by an underscore, e.g. ROLLA1_PAPER The width and length are defined in mm. As length, it is useful to define the length of the customer’s print files, e.g. at a maximum original length of 15 m = 15000. Note: If the length is defined too low (< 1000), this will lead to a resource error, e.g. with A0 format. Note: The maximum roll width value amounts to 914 mm, and the maximum roll length value is 62000mm. These values describe the largest possible print width and print length of the ROWE printer.
52
3
4
Chapter 2: Software configuration When activating the function „Roll width take over from machine“, solely the inserted rolls are used as resources, i.e. there is no resource demand displayed for rolls which are not defined in the device. All print jobs are output on the rolls which are available in the printer.
5
Note: If this setting is activated and a print file is sent that is wider than the widest roll in the device, it will be cut at one side when being printed, as the file is output at original scale. Alternatively the printer can downscale the file to fit the widest roll available.
53
Paper format definition
Paper format definition In this section you will find a description as to how to define customer-specific formats, fix formats, the orientation of formats, as well as their scaling for the PRINT MASTER. These settings can easily be defined by means of the Output Manager. Note: The following functions can be defined in detail via the Output Manager / Formats: > The orientation of the formats for output without folding can be defined via the column „Orientation“. > The set-up of user-defined formats is effected via the box „Add new format“. > The set-up of fix formats, i.e. formats, on which a print image is reproduced true to scale. The paper size, however, is independent from this. Example: You print an A4-sized file on an A0 fix format. As result, you will receive a printout of A0 size, where an A4 image is printed in the centre (depending on the orientation selected) true to scale (the remaining area is plain). This function is interesting to customers having files of different sizes and wanting to output them true to scale on the ever equal paper size. > Via the column „Use in Print Master“, you can furthermore define those formats which are to be immediately selectable via PRINT MASTER. > Via the defined formats, also the scaling formats used by the internal ROWE controller are determined.
In order to define the formats, select the main menu of the ROWE device and open the menu item “Printer Configuration”. This area is password protected.
Now select the page „Output Manager“.
54
1
2
Chapter 2: Software configuration On the page “Output Manager“, select the menu item “Formats“.
In the mask „Add new format“ you can select a new format via the dropdown menu and add it to the list. By selecting the menu point „USER“ you can create a customised format or a customer-specific roll:
3
4
Note: When using the function „User“, the following name conventions must be adhered to: > When setting a user-defined roll, the keyword „ROLL“ must be used at the beginning of the name. > When setting a user-defined fix format, the name must start with the format size and in direct succession be marked by a capital „F“. Example: „A0F“. > In general the name of a user-defined format must be unambiguous and must not contain more than eight characters.
55
configuration of the desired folding programmes
configuration of the desired folding programmes Via the printer ID, the printer recognises automatically whether a folding machine is connected to the printer. In order to adjust the folding programmes to the customer’s requirements, please proceed as follows: In order to adjust the folding programmes, address the main menu of the ROWE device in the browser and open the menu item “PRINT MANAGER“.
Select the page „Print Specials“ and click on the menu item „Foldprograms“.
In order to edit a folding programme on the ROWE printer controller, select „change“ in the list line of the respective folding programme.
Adopt the changes by clicking „OK“.
56
1
2
3
4
Chapter 2: Software configuration In order to add a new folding programme on the ROWE printer controller, select „Add foldprogram“.
Adopt the changes by clicking „OK“.
In order to activate a new, respectively changed, folding programme on the ROWE printer controller, select „Activate foldprograms“.
5
6
7
Note: Folding programmes can only be used after having been activated via the function „Activate foldprograms“!
57
configuration of the rowe Web interface
Chapter 3: Web interface configuration configuration of the rowe Web interface By standard, a web server is installed on every controller of the ROWE RS/RC/RCS 4000 – 9000 series. The task of this web server is to show the user interface dynamically as web interface. Via this web interface, any user having the according network authorisations can access the ROWE network printer or network scanner from his workstation via the network, namely by means of standard browsers, such as Internet Explorer, Firefox, Opera, etc.. Via the web interface, operation and configuration functions can be executed. In order to be able to use all functions of the web interface in the optimal way, the following settings need to be made. Note: In order to make the settings described in the following part, local administrator rights are required on the relevant workstation! You will obtain the according rights from the customer’s administrator.
Browser adjustment
1. Cache Every browser has the feature of storing web pages in a „cache“ (buffer memory). This function enables the browser to display the addressed website quicker in case of slow connections, as it needs not wait for the data coming from the net. The disadvantage of this feature is that the browser does not display the latest version of the web page, which may lead to misunderstandings, e.g. regarding the roll status display or input of parameters. For this reason the browser on the customer’s workstation must be adjusted to that respect that the newest version is displayed whenever the web page is accessed. This setting ensures that every user has the current data displayed. In order to configure the browser accordingly, please proceed as follows: With Internet Explorer: 1. 2. 3. 4.
58
Open the browser Select the dropdown menu „Tools“ in the headline Select the menu item „Internet Options“ in this dropdown menu Select „General“ in the window „Internet Options“.
Chapter 3: Web interface configuration 5. Click on „Settings” and select the point „Every visit to the page“ in the next window.
6. To be on the safe side, you should delete all temporary files after a change, which can be done via the function “Delete Files“ on the page “General”/”Temporary Internet Files”. With Firefox: 1. 2. 3. 4. 5.
Open the browser Select the dropdown menu „Tools“ in the headline Select the menu item „Options“ in the dropdown menu In the window „Options“, select the button „Advanced“. On the page „Advanced“, select „Network“.
Enter 0 MB into the box „Cache“.
6. To be on the safe side, you should delete all temporary files after a change via the function „Clear now“.
2. Proxy Connections In many customer networks, there is a proxy server installed, in order to make the data transfer between the workstations and the internal or external servers more efficient respectively faster (less network load through large data volumes). In addition to this, the security in the network is increased by application of access control mechanisms.
59
Browser adjustment
If a proxy server is used in the customer’s network, it is necessary to bypass or to switch off the proxy server in order to access a PC in the internal network (e.g. the ROWE controller in the printer or scanner) via a web browser. Note: If no proxy server is used in the customer’s network, the below settings need not be executed. In order to make the proxy settings, please proceed as follows: With Internet Explorer: 1. 2. 3. 4.
Open the browser Select the dropdown menu „Tools“ in the headline Select the menu point „Internet Options“ from the dropdown menu Select „Connections“ in the window „Internet Options“
5. Click on the button „LAN Settings“ and check the existing settings under the point “Proxy Server“. If the menu item „Use a proxy server for your LAN“ is activated, follow point 6. If this item is not activated, no proxy server is used. In case it should nevertheless not be possible to establish any connection to the ROWE controller, please check points in chapter „Troubleshooting“. Note: Via the menu option „Use a proxy server for your LAN“, you can activate/deactivate the usage of a proxy server. However, in general it is not advisable to deactivate the proxy server settings without prior consultation with the customer’s EDP administrator, since the switch-off does also deactivate other browser functions, e.g. the Internet access.
6. Now click on “Advanced“ in the box “Proxy Server“, in order to exclude the IP address, respectively the network name of the ROWE controller, from the proxy server. Enter the IP-address of the device or the network name in the box “Exceptions”. If several addresses
60
Chapter 3: Web interface configuration are entered, a semicolon must be used as separator between the addresses.
Note: If you wish to exclude an entire IP address circuit, i.e. all IP addresses, which do only differ in the last position, then enter the following data: Example: In order to exclude all IP addresses from 192.168.232.1 – 255, just enter 192.168.232.0/24. This setting is very convenient for example if you wish to address a ROWE printer, a ROWE scanner and a HP Design Jet via the browser. With Firefox Browser: 1. 2. 3. 4. 5.
Open the browser Select the dropdown menu „Tools“ in the headline Select the menu point „Options“ in the dropdown menu Select „Advanced“ in the window „Options“ Under „Advanced“, select „Network“.
6. Click on „Settings“ and check the existing settings under point „Configure Proxies to Access the Internet”. If the menu item „Manual Proxy Configuration“ is activated there, please follow point 7. If this point is not activated, no proxy server is used. In case you should nevertheless not be able to establish any connection to the ROWE controller, please check points in chapter „Troubleshooting“. Note: The setting „ Configure Proxies to Access the Internet “ determines whether a proxy is used or not. With the setting „Direct connection to the Internet“, the proxy is deactivated. With the setting “Manual Proxy Configuration”, the proxy is active with the parameters set. However, in general it is not advisable to deactivate the proxy server settings without prior
61
Browser adjustment
consultation with the customer’s EDP administrator, since the switch-off does also deactivate other browser func-tions, e.g. the Internet access.
7. Now enter the IP address, respectively the network name of the ROWE controller, in the box „No Proxy for:“ on the page „Connection Settings“. If several addresses are entered, a semicolon must be used as separator between the addresses. Note: If you want to exclude an entire IP address circuit, i.e. all IP addresses that do only differ in the last position, then enter the following data: Example: In order to exclude all IP addresses from 192.168.232.1 – 255, just enter 192.168.232.0/24. This setting is very convenient for example if you wish to address a ROWE printer, a ROWE scanner and a HP Design Jet via the browser.
3. Java - Applet In order to be able to use all functions of the ROWE web interface via a web browser, the applied browser must have a Java Plug-In, which has to be installed on the customer’s workstation. This Java Plug-In is required for the function of the integrated Java Applets. Java-Applets are some kind of programme by which the operator can directly interact on the website, without the necessity to send data to the web server. One programme of this kind is e.g. the ROWE PRINT MASTER. The Java Plug-In is part of the Java Runtime Environment, which can be subsequently installed on the customer’s workstation as follows: If you do not have a current Java Runtime Installation Routine, you can download the Java Runtime Environment free of charge directly from the producer „Sun Microsystems“ under the following link: http://www.java.com/de/index.jsp Note: In order to be able to make use of all functions of the ROWE web interface, the minimum Java Runtime version required is 1.44 or higher. After the installation of the Java Runtime environment and a reboot of the workstation, the following adjustments have to be executed at the Java Runtime environment. Adjustment of the available memory for the Java Plug-In By standard, the Java Plug-In is configured for a data transfer of 16 MB maximum only. In order to adjust this setting, two parameters are applied:
62
Chapter 3: Web interface configuration a. -xms: This parameter specifies the minimum memory capacity being available and used when the Java Plug-In is started. b. -xmx: This parameter specifies the maximum memory capacity being available for the Java Plug-In. This value most not be larger than the RAM physically installed in the workstation. Note: These settings are required for sending large sets, respectively large files, out of the ROWE PRINT MASTER. In order to enter these parameters with a Microsoft Windows operating system ( Windows 2000 / Windows XP / Windows Vista ), please proceed as follows: 1. 2. 3. 4. 5. 6.
Click on „Start“. Select the menu item „Settings“. In the submenu „Settings“, select the item „Control Panel“. In the window „Control Panel“, select the item „Java“ by a double click, In the window „Java Control Panel“, select the tab „Java“. In the tab „Java“, select the box „ Java – Applet – Run Time“ and click on the button “Adjust”. The window „Java Run Time Parameters“ opens. 7. Enter the following values in the column „Runtime Parameters“ in this window: > -Xmx256m > If required, the value –Xms256m may be entered additionally. This value ensures that a defined memory volume is used whenever the Java Plug-In is booted. > When entering both parameters, the parameters are separated by a blank. Example: -Xmx256m -Xms256m Note: By entering the parameter –Xmx, 256 MB RAM are made available for the Java PlugIn, i.e. the Applet uses as much RAM as it requires, but 256 MB maximum. By additional input of the parameter –Xms, always the entered value is used, without consideration of the requirement. The size of the memory that you can enter behind the parameters depends on the physical memory being available in the workstation. Example: A workstation has 128 MB RAM, consequently the parameters can be set as 64 MB maximum: -Xmx64m –Xms64m Attention: Do never choose a parameter value exceeding half the volume of the physical memory installed in the workstation.
63
Browser adjustment
4. Configuration of the System Language for the ROWE Web Interface For defining the standard system language of the ROWE web interface, please proceed as follows. Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now click on the button „Settings“ and select the desired language in the „System Language“ box. Confirm your input by clicking „Apply“.
2
Reboot the ROWE System.
Note: By this setting, the language for all programmes and applications of the ROWE web interface is defined.
64
Chapter 3: Web interface configuration
5. Adjustment of the System Time of the ROWE System For adjusting the system time of the ROWE system, please proceed as follows. Select the main menu of the ROWE device in the browser and select the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Time”. On this page, you can define the system time and the date. Furthermore you can define an NTP Server. Confirm your input by clicking on the button „Apply“.
2
Note: An NTP (Network Time Protocol) Server provides for synchronisation of time and date in computer systems. Applying a NTP Server makes only sense if such as server is available within the customer’s network or can be accessed by the ROWE device via the customer’s network.
65
Firmware version check and execution of a Firmware update
Firmware version check and execution of a Firmware update In order to make sure that every ROWE device is always equipped with the latest firmware version, the up-to-dateness of the firmware must be checked and, if necessary, be updated, whenever a start-up or maintenance service are carried out. You will find the current enabled firmware versions on the ROWE download server at any time. The ROWE download server can be accessed via the following address: http://www.rowe-server.ath.cx/Firmware/ROWE-Serie_4000+6000 The access is password protected. For receipt of your personal access data, please contact the ROWE export department ([email protected]). The firmware versions of the ROWE 4000 – 9000 series models are composed of the following parts: a. Operating system updates. These updates are independent of the device type and can be used for all ROWE devices of the 4000 – 9000 series (RC / RS / RCS). These updates include updates for the operating system and for the internal driver. The designation may read e.g. debian-update-7.0.tgz . b. Device software updates. These updates are dependent on the device type, i.e. there are updates for RC scanners, RS printers and RCS multifunction devices. These updates include updates of the internal ROWE controller, of the web interface, as well as of the converters and system control. The designation of such an update is composed as follows: e.g. rowefirm-rcs-1.4.3_07.11.tar > > > >
rowefirm >> rcs >> 1.4.3 >> 07.11 >>
General designation for the device software update Device type for which the update is intended (e.g. rc / rs / rcs) Version number of the ROWE controller software Version of the device control software
c. Bugfix – These updates are dependent on the device type and can only be used for the device type for which they were created. They include updates or adaptations to problems, or enhancements of a firmware version. The designation may read e.g. bugfix_ nosmb_1.0.tar.
66
Chapter 3: Web interface configuration
Checking the Firmware Version
Select the main menu of the ROWE device in the browser and select the menu point „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Firmware“. On this page you will find an overview of the following versions:
2
> Operating system version (debian updates) > Controller software version (rowefirm) > Device control software version
Note: If not the latest firmware version is installed on the ROWE device, you absolutely have to execute a software update. The current firmware can be downloaded from the ROWE download server at any time.
67
Firmware version check and execution of a Firmware update
Firmware Update When executing a firmware update, a certain succession must be observed, which is the following: 1. Update of the operating system (debian updates): The installation of the operating system update must be executed in accordance with the revision number subsequence. Example: debian 1.0 > debian 2.0 > debian 3.0..... . With debian updates having the same main revision number (first position), but different numbers as second position, you generally have to use that version with the highest second position value. Example: debian 1.0 > debian 2.0 > debian 3.0 > debian 4.0 > debian 5.0 > debian 6.3 > debian 7.4 > etc.
Example 1: Status: Debian 4.0 Aktuell 8.3 (Stand Dez. 2007)
Example 2: Status: Debian 6.1 Aktuell 8.3 (Status Dez. 2007)
Install:
Debian 5.0 Debian 6.3 Debian 7.4 Debian 8.3
Install:
Debian 6.3 Debian 7.4 Debian 8.3
˯˯ ˯ ˯˯
2. Update of the controller software and the device control software (rowefirm). The controller software and the device control software are automatically installed in one package, as it must be absolutely ensured that both software versions are compatible with each other. Due to different hardware, the installation procedure differs. When updating the device control software (main PCB) together with the controller software, the serial connection cable (com) must always be connected to the upper serial connector of the machine control card. In this context, there are the following hardware variants:
Variant A in operating condition
68
Chapter 3: Web interface configuration With RS / RCS Printer: a. Machines produced before November 2007 (white cable): The ROWE controller PC is connected to the lower serial connector of the machine control card via a white serial interface cable. In order to execute a device control update, the lower cable coming from the controller PC must be switched, i.e. it must be plugged on the upper connector. The interface cable for the folding machine, which is already connected there, must be unplugged. An installation without changing the plug will be stopped with an error message display in the web template. After completion of the update, the cables must be switched back again.
b. Systems produced as of 01 November 2007 (black cable): The ROWE controller PC now is connected to the upper serial connector of the machine control card via a special black cable. When executing the device control update, there now is no more need to switch any cable. The interface cable for the folding machine is connected to the lower serial connector of the machine control card now. Furthermore dip-switch no. 6 on the main PCB is set on “ON”.
69
Firmware version check and execution of a Firmware update
Note: A conversion of devices dispatched before 01 November 2007 to the new version can be done without major effort. The following points need to be minded: > Exchange of the serial cable between controller PC and machine control card. The adapter cable can be ordered under part no. BT 66/10/260. > This cable must be connected to the upper serial connector of the machine control card. > The connection cable to the folding machine is now connected to the lower serial connector of the machine control card. > Moreover dip-switch no. 6 on the machine control card must be set on “ON”. With RC Scanner: a. In the case of the RC scanner, the following default settings must be checked and amended, if applicable. The internal ROWE controller PC must be connected to the rear serial connector of the machine control card via a white serial interface cable. Moreover dipswitch no. 6 on the machine control card must be set on “ON”. Note: Prior to a firmware update, you absolutely have to create a snapshot. For further information, please refer under „Creation of a Snapshot“.
70
Chapter 3: Web interface configuration
Execution of a Firmware Update
Select the main menu of the ROWE device in the browser and select the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Firmware“. On this page, you will find an overview of the following versions:
2
> Operating system version (debian updates) > Controller software version (rowefirm) > Device control software version
When clicking the button “Browse“, a popup window opens, via which you need to enter the path to the firmware file.
71
Execution of a Firmware Update
After having defined the path to the firmware file, confirm your selection via the button „Install New Firmware“. The device now automatically executes the firmware update.
3
Note: When executing a controller software update with device control update, the ROWE system effects a reboot. This can be noticed by means of a beep coming from the machine control card, as well as by means of the network connection switch. In case of an operating system update, however, the system shuts down after successful update. Note: If an error message is displayed during the firmware update, please proceed as describe under „Troubleshooting”.
72
Chapter 3: Web interface configuration Checking the ROWE Controller Services Several services work on the internal ROWE printer and scanner controller, which have different priorities to the operation of the system. The following services work on the device: 1. Controller RCS 500:
This service is required for the complete queue and converter management of the ROWE printer, as well as for communication with the printer device control. This service is generally required for printing operation!
2. Listener:
This service is required for the listener functions of the ROWE printer, i.e. the printer automatically prints all files that are copied into a defined folder. This service is not necessarily required for the mere printing operation out of ROWE PRINT MASTER!
3. Socket interface:
This service is required for the applications to access the socket port of the internal ROWE controller. Example: Without the socket port, you do not obtain any information from the printer via the web interface. Furthermore this service is required for printing via a socket port of the printer. This service is generally required for printing operation, as well as for the web interface!
4. FRANS / KNET:
This service is required for connection to the plot management system “Plossys” from SEAL SYSTEMS. This service is not required for printing operation without Plossys.
5. PPD Server:
This service is required for ROWE PS and HPGL printer drivers. This service provides the device-specific data. This service is not necessarily required for the mere printing operation out of ROWE PRINT MASTER .
6. Scan Interface:
This service is required for all functions of the ROWE scanner, as well as for communication with the scanner device control. This service is not required for printing operation.
7. LPR:
This service is required for printing with a printer driver via an LPR port [Line Printer Remote] from a Windows work station on the ROWE printer. This service is not required for the mere printing operation out of ROWE PRINT MASTER.
8. CUPS:
This service is required for the printer queue management on the ROWE printer. This service is not required for the mere printing operation out of ROWE PRINT MASTER. However, without this service, copying via a ROWE scanner is not possible.
9. FTP:
This service is required for printing via FTP Protocol [File Transfer Protocol] on the ROWE printer, e.g. out of a Unix environment. This service is not required for the mere printing operation without FTP. Note: This service is the FTP server service, which must not be mistaken for the Samba client service that is used for the file upload via FTP with the ROWE RC scanner. The FTP client service is completely independent of the FTP server service, as the client is responsible for the transfer from the ROWE system into the Windows/Unix network, whereas the server is responsible for the transfer from the Windows/Unix network back to the ROWE system.
73
Checking the ROWE Controller Services
10. Samba: This service is required for making shares (folders) on the ROWE controller visible to a Windows system. If this service is stopped, the ROWE system is not accessible anymore out of the Windows network. The web interface functions are not affected by the stop of the Samba service. Note: This service is the Samba server service, which must not be mistaken for the Samba client service, that is used for the file upload via SMB with the ROWE RC scanner. The Samba client service is totally independent of the Samba server service, as the client is responsible for the transfer from the ROWE system into the Windows network, whereas the server is responsible for the transfer from the Windows network to the ROWE system.
In order to check the status of the services, please proceed as follows: Select the main menu of the ROWE device in the browser and select the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Services“. On this page you can see the current status of the services. By means of the button „Start“ you can start a stopped service.
2
Note: The services „Samba“ and „FTP“ can generally be deactivated under „System Configuration / Settings“. These services then cannot be started via the „Start“ button.
74
Chapter 3: Web interface configuration
Remote Control By standard, every ROWE system has a remote control facility. This means that in case of a problem or if the device software needs to be adapted, the customer or the service engineer can activate this function. The ROWE system then establishes a connection to the ROWE server in Niederdreisbach / Germany and thus enables the ROWE support engineer to access the device directly. Remote control facilitates the analysis and clearance of open items. Moreover individual adjustments of the configuration or subsequent modifications in the system can be shortly executed from the distance. Since adjustments via remote control can be executed at any time, the availability of the ROWE system to the customer thereby is increased. For this reason the remote control feature must, as a basic principle, be preconfigured to the individual network parameters of the customer on every ROWE system, so that the customer or the service engineer can activate the remote control function by the push of a button, if required. For remote control, the following preconditions are required: 1. The ROWE System must be connected to the Internet via the network 2. The address of the proxy server (if a proxy server is applied) 3. The authentication data (user with domain and password) of the proxy server (if a proxy server is applied and if an authentication at the proxy server is required) Note: You will obtain this data from the customer’s network administrator. Note: Remote control uses a VPN connection to the ROWE server via 443. The data is transmitted via https-protocol. To enter the data for remote control, please proceed as follows: Select the main menu of the ROWE device in the browser and select the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
75
Remote Control
Now select the page „Remote Control“. Enter your Internet access data in the template which now opens and adopt these values by clicking on the „Change“ button.
2
In the below overview all settings are explained. proxy_enabled > In this box you can set whether you wish to apply an HTTP-proxy-server or not. The entry “1” means „Apply Proxy“, the entry „0“ means „Apply No Proxy“. proxy_adress > If you apply a proxy server, you have to enter the IP address of the proxy server in this box. proxy_port > If you apply a proxy server, you have to enter the port of the proxy server in this box. proxy_auth_enabled > If you apply a proxy server, you have to define in this box whether the device is to authenticate itself at the proxy server. The entry „1“ means „Authentication“, the entry „0“ means „No Authentication“. proxy_auth_user > When the authentication is activated, you must enter the full user name in this box (domain user name). proxy_auth_passwd > When the authentication is activated, you must enter the user password in this box. stay_connected > This parameter determines whether the activated remote control function will be deactivated (0) or still activated (1) after a reboot.
76
Chapter 3: Web interface configuration
In order to activate remote control, please proceed as follows: Activate the remote control connection by clicking on the button “Connect”. In the line „Status“ the current connection status is displayed. When the text „Connected“ is displayed, your system is connected.
Note: If no connection can be established, please check the proxy settings and the firewall settings of the customer. Note: When the ROWE system is connected, please contact the ROWE support team, in order to provide them with an error description.
77
ROWE RS / RCS printer interfaces
ROWE RS / RCS printer interfaces The internal ROWE printer controller has several interfaces as standard which can be used across platforms to print on the ROWE printer from other operating systems. The following describes the interfaces and the configuration options for the interfaces: LPR As a cross-platform interface, the internal ROWE controller creates printer queues via which print jobs can be sent to the ROWE printer by LPR port from a Windows system using a printer driver. These printer queues can be set up individually using the ROWE web interface and they can be given individual default settings. An LPR printer queue is required to connect a printer driver to the ROWE printer. SOCKET In addition, the ROWE printer also has a socket interface to receive print files directly via a TCP/IP port. These ports can also be set up individually using the ROWE web interface and be given individual default settings. The status messages, etc. are also communicated to the ROWE web interface via the socket interface. As an alternative to the LPR printer queue, a SOCKET port can be used for connecting a printer driver to the ROWE printer. LISTENER The LISTENER is another printer interface. The LISTENER permanently monitors a Samba shared directory on the hard disk of the internal ROWE printer controller and performs the jobs defined by means of the configuration file. This means that as soon as a file or complete job is copied into the relevant folder, the file for the job is processed with the relevant parameters by the printer and, if desired, printed immediately. These LISTENER folders can be set up individually using the ROWE web interface and they can be given individual default settings. R- LISTENER The LISTENER described above only monitors directories on the hard disk of the internal ROWE printer controller. This means that the LISTENER directories are only available if the ROWE printer is switched on. In addition, the directories must be shared in the network. A SAMBA share, however, is not desired in some customer networks. In such a case the ROWE printer controller can monitor any shared directory in a Windows or UNIX network via an R-LISTENER (REMOTE-LISTENER), in order to retrieve print files from this folder. The R-LISTENER monitors defined folders for new files and jobs. This means that if a new file or job is copied into the appropriate directory, it is retrieved by the R-LISTENER within a certain time interval and copied into a defined LISTENER directory of the ROWE controller. For the R-LISTENER to operate correctly, a corresponding LISTENER must be created on the ROWE printer controller in parallel with the directories in the network that have been shared. The R-LISTENER is configured via the ROWE web interface.
FTP-Protokoll FTP is often used to transfer print files from a UNIX or Windows database into a previously specified LISTENER directory of the ROWE controller. The transmission is carried out according
78
Chapter 3: Web interface configuration
Druckertreiber
to the client server principle. On delivery, the FTP server is deactivated on the ROWE controller. The activation is effected via the ROWE web interface. For the FTP function a corresponding LISTENER must be created on the ROWE printer controller.
Note: On the ROWE RS printers, the following interfaces are preset and installed: >
LPR ROWE ROWEFOLD
>
SOCKET 1997 1998
>
LISTENER ROWE
79
ROWE RS / RCS printer interfaces
Creation of a New Interface on a ROWE RS / RCS Printer: LPR Print jobs, which are sent to an LPR printer queue of the ROWE controller via a printer driver, are automatically forwarded by the system to the internal printer plot management. As a print job is always composed of an image file and an order file (ORD), it is checked prior to transmission to the internal print management of the printer whether the order file (ORD) is available and whether it is complete. Missing parameters are added from the standard order file allocated to the LPR printer queue. Example: If an available printer driver of the customer (no ROWE driver) is used for printing on the ROWE printer, the LPR printer queue order file (ORD) is always added to the image data sent via the LPR printer queue. This means that when using an existing printer driver of the customer, the printer output can be controlled via the standard LPR printer queue order file. In addition, you can indicate different functions by creating various LPR printer queues. Example: All image files that are sent to queue 1 are to be folded. Image files that are sent to queue 2 are not folded. With an original ROWE printer driver it is possible to set individual parameters directly at the printer driver. In order to create a new LPR queue, please proceed as follows:
Select the main menu of the ROWE device in the browser and select the menu item „Printer Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
80
1
Chapter 3: Web interface configuration Now select the page „Queue Manager“. On this page the current user-defined and standard LPR printer queues are displayed. In addition, the printer queue status is displayed. By means of the buttons „Start / Stop“ you can start or stop the relevant printer queues.
2
Note: A stopped printer queue does not forward any print files to the internal plot management of the printer anymore, i.e. if a print job is sent from a local workstation to the stopped printer queue via a printer driver, it is not output on the printer. The job is only output after starting the printer queue. By means of the button „Create“ in the section „Custom-Queues“ you can create a new printer queue.
After having clicked on the button „Create“, an input box appears in which you can define the name of the new printer queue. The keyword „ROWE“ is automatically set in front of every name. After having entered the name, click on the button “Create” again, in order to create the printer queue.
3
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts.
81
ROWE RS / RCS printer interfaces
In parallel with the creation of the printer queue, a standard order file (ORD) is created. This file bears the same name as the printer queue, but with the extension .ORD. You can edit this file by means of the template editor and adjust the parameters. The template editor can be called via the function „Edit templates“ in the „Custom-Queues“ section.
Select the relevant order file in the left window of the template editor and edit the parameters in the right window. Save your entries by clicking on the dropdown menu „File“ and selecting the menu item „Save“.
5
6
Socket Print jobs that are sent to a SOCKET port of the ROWE controller via a printer driver, are automatically forwarded by the system to the internal printer plot management. As a print job is always composed of an image file and an order file (ORD), it is checked prior to transmission to the internal print management of the printer whether the order file (ORD) is available and whether it is complete. Missing parameters are added from the standard order file allocated to the SOCKET port. Example: If an available printer driver of the customer (no ROWE driver) is used for printing on the ROWE printer, the SOCKET port order file (ORD) is always added to the image data sent via the SOCKET port. This means when using an existing printer driver of the customer, the printer output can be controlled via the standard SOCKET port order file. In addition, you can indicate different functions by creating various SOCKET ports. Example :All image data that are sent to port 1998 are to be folded. Image files that are sent to port 1997 are not folded. With an original ROWE printer driver that is connected to a SOCKET port, you can set the individual parameters directly at the printer driver.
82
Chapter 3: Web interface configuration Um eine neue SOCKET-Port anzulegen, gehen Sie wie folgt vor: Open the main menu of the ROWE device in the browser and select the menu item „Printer Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Queue Manager“. On this page the current user-defined and default SOCKET ports are displayed in the section „Default-Socketports / CustomSocketports”. Next to the port number you will find the name of the order file provided.
By means of the button „create“ in the section „Custom-Socketports“ you can create a new SOCKET port.
2
3
83
ROWE RS / RCS printer interfaces
After having clicked on the button „Create“, an input box occurs in which you can define the port number of the new SOCKET port. Next to the number assignment box you can select the standard order file from the dropdown menu. After having entered the number and the order file, click on the button “Create” again, in order to create the SOCKET port.
4
Note: The port number may only range between 1025 and 2000. During the creation of the SOCKET port, the standard order file (ORD) is defined. This file can be edited by means of the template editor and the parameters can be adjusted. You can call the template editor via the function „Edit Templates“ in the section „Custom-Socketports“.
5
Note: To use the template editor, the browser requires a Java plug-in. Select the relevant order file in the left window of the template editor and edit the parameters in the right window. Save your entries by clicking on the dropdown menu „File“ and selecting the menu item „Save“.
84
6
Chapter 3: Web interface configuration
LISTENER The LISTENER permanently monitors a Samba shared directory on the hard disk of the ROWE printer. In this directory various folders can be created, the so-called „LISTENERS“, which are configured by parameters from an order file (ORD). This means that as soon as a file or complete job is copied into the relevant folder, the file for the job is processed with the defined order file parameters by the printer and, if desired, printed immediately. As a print job is generally composed of an image file and an order file (ORD), the standard LISTENER order file is used if there is no order file (ORD) available. However, if an order file (ORD) exists with the copied order, the LISTENER interprets this file and applies the parameters to the order. These LISTENER folders can be individually created via the ROWE web interface and be provided with individual default settings.
In order to create a new LISTENER folder, please proceed as follows: Open the main menu of the ROWE device in the browser and select the menu item „Printer Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „LISTENER“. On this page the current LISTENERS are displayed. Note: The standard order file (ORD) of a LISTENER bears the same name as the respective LISTENER.
2
85
ROWE RS / RCS printer interfaces
In the input box you can define the name of a new LISTENER. By clicking on the button „Add“ the new LISTENER is created then.
3
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts.
In parallel with the creation of the LISTENER, a standard order file (ORD) is created. This file bears the same name as the LISTENER, but with the extension .ORD. This file can be edited by means of the template editor and the parameters can be adjusted. You can call the template editor via the function „Edit“ in the column of the relevant LISTENER.
4
Note: To use the template editor, the browser requires a Java plug-in. Select the relevant order file in the left window of the template editor and edit the parameters in the right window. Save your entries by clicking on the dropdown menu „File“ and selecting the menu item „Save“.
Note: To access a newly created LISTENER from a Windows workstation, please proceed as follows: Select Start > Run… on the Windows workstation and enter the following path: \\\Listener\ You will find the new LISTENER folder in the directory “Listener”.
86
5
6
Chapter 3: Web interface configuration
R-LISTENER The afore-described LISTENER monitors directories on the hard disk of the internal ROWE printer only. That means the LISTENER directories are only available if the ROWE printer is switched on. Furthermore the directories must be shared in the network. A Samba share, however, is not desired in some customer networks. In such a case the ROWE printer controller can monitor any shared directory in a Windows or UNIX network via an R-LISTENER (REMOTE-LISTENER) and retrieve print files from this folder. The R-LISTENER monitors defined folders for new files and jobs. This means that if a new file or job is copied into the appropriate directory, it is retrieved by the R-LISTENER within a certain time interval and copied into a defined LISTENER directory of the ROWE controller. For the R-LISTENER to operate correctly, a corresponding LISTENER must be created on the ROWE printer controller in parallel with the directories in the network that have been shared. The R-LISTENER is configured via the ROWE web interface. In order to create a new R-LISTENER, please proceed as follows: Open the main menu of the ROWE device in the browser and select the menu item „Printer Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
87
ROWE RS / RCS printer interfaces
Now select the page „R-LISTENER“. On this page the existing R-LISTENERS and a dialogue for the creation of a new RLISTENER are displayed.
In the dialogue „Add R-LISTENER“ you can define the name and the parameters of a new R-LISTENER. By clicking on the button „OK“ the new R-LISTENER is then added. In the below table the individual parameters are described.
2
3
Name > In this box you can define the name of the new R-LISTENER. The name must not exceed 16 characters and must not contain any special characters or umlauts. Server > In this box you can define the IP address of a server or a workstation in the network from which the R-LISTENER is to retrieve the print file. Share > In this box you can define the shared drive or directory of the server or the workstation in the network, from which the R-LISTENER is to retrieve the print file. Share Directory > If the files that the R-LISTENER is to retrieve are located in a subdirectory of the abovementioned shared drive or directory, you can define the path to the print files in this box starting with the first directory located under the above-mentioned share directory. Example: Path: Share > Subfolder 1 > Destination folder
Entry:
Subfolder1/Destination folder
Note: If the destination folder is the share at the same time, you just have to enter the name of the directory (destination folder) in the box „Share“. In this case the box „Share Directory“ remains empty. User name > In this box the complete user name (in case of domain users, the domain must be stated beforehand) has to be entered by which the R-LISTENER logs on the abovementioned server. Example of a domain user entry (Domain\User name): Domain: Niederdreisbach User: Max Muster Entry: Niederdreisbach\Max.Muster
88
Chapter 3: Web interface configuration Password > In this box the user password must be entered. Listener > In the dropdown menu „Listener“, select the LISTENER into which the R-LISTNER puts the files retrieved. Interval > In this box you can define the interval in seconds within which the R-LISTENER retrieves the files from the directory defined. Note: The user by which the R-LISTENER accesses the defined server must have the following rights on the share, respectively on the relevant subdirectories: > Full access > i.e. read/change/delete Note: Mind the Windows security settings! The settings under „Security“ must also entitle the defined user to full access on the defined directory! Note: You will find the settings for share and security of a directory by clicking on the directory with the right-hand mouse button and selecting the menu item “Properties”. Note: After the R-LISTENER has copied the file out of the defined server directory into the LISTENER, the file is automatically deleted in the defined server directory.
FTP-Protocol FTP is often used to transfer print files from a UNIX or Windows database into a previously specified LISTENER directory of the ROWE controller. The transmission is carried out according to the client server principle. On delivery, the FTP server is deactivated on the ROWE controller. The activation is effected via the ROWE web interface. For the FTP function a corresponding LISTENER must be created on the ROWE printer controller. During the FTP transmission two connections are established between server (ROWE PRINTER) and client (customer workstation / server). The FTP Client (customer workstation) contacts the FTP server (ROWE PRINTER) on port 21 (command) and transmits the port number by which the server can establish the data connection (data). Subsequently the FTP server contacts the FTP client on this port. At the beginning of every FTP connection, there is the user authentication. This process is followed by the set-up of the control channel via port 21 and of the data channel via port 20. When the data transmissions are completed, the connections are terminated by the user or by the server (timeout).
89
ROWE RS / RCS printer interfaces
To activate the FTP server of the ROWE printer, please proceed as follows: Open the main menu of the ROWE device in the browser and select the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
90
Now select the page „Settings“ and enter „1“ in the box next to „ftpserver_enabled“, in order to activate the FTP server. Confirm your entry by clicking on the button „Apply“.
2
Now select the page „Services“ and start the FTP service by clicking on the button „Start“. Check if the status is displayed as “started”.
3
Chapter 3: Web interface configuration In order to test an FTP connection, you can establish an FTP connection from a customer workstation to the FTP server of the ROWE printer as follows: Select Start > Run on the Windows workstation and enter „CMD“ to open a DOS window. Confirm your entry by means of the enter-key.
1
In order to establish a connection to the ROWE printer, please enter the following command: “FTP “. Confirm your entry by means of the enter-key.
2
Example: IP address: 10.10.200.10 Command: FTP 10.10.200.10 The authentication data for the FTP server of the ROWE printer reads: User: ftp assword: rowe Now select a LISTENER existing on the ROWE printer controller by means of the following command: Command: cd Example: default LISTENER „ROWE“ command: cd ROWE By the following command a file is copied into the ROWE LISTENER: Command: put Example: D:\Test\A0.tif Command: put D:\Test\A0.tif By the following command you can terminate the connection: Command: bye Note: For modifying the print jobs regarding various output options, you can create further LISTENER directories with corresponding standard order files as described in section „Listener“.
91
ROWE PRINT MASTER
ROWE PRINT MASTER
Configuration of the ROWE PRINT MASTER Parameters ROWE PRINT MASTER is a multi-user job transmission software. By means of the ROWE PRINT MASTER you can compile file sets, provide them with print and post-editing parameters and send them to the ROWE printer. You can define the default values for these parameters globally or individually for every single user. This means that you can define which parameters are loaded when the ROWE PRINT MASTER is started. Furthermore you can determine individual start parameters diverging from the standard for every user. In order to change the ROWE PRINT MASTER start parameters, respectively to define them for certain users, please proceed as follows: Note: In order to be able to make use of all functions of the ROWE PRINT MASTER, the minimum Java Runtime version required is 1.44 or higher. Open the main menu of the ROWE device in the browser and select the menu item „Printer Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Queue-Manager“ and click on „Edit templates“ in the section “Custom-Queues”. Note: To use the Template Editor, the browser requires a Java plug-in.
92
2
Chapter 3: Web interface configuration Select the file named „settappl“ in the left-hand window of the Template Editor. When the ROWE PRINT MASTER is started, the default parameters are loaded out of this file. In order to adjust the default parameters, edit them in the right-hand window. Save your entries by clicking on “File” in the dropdown menu and select the menu item „Save“.
In order to create user-defined start parameters for the ROWE PRINT MASTER, click on the dropdown menu „File“ in the editor and select the menu item „Add file“. The name of the new file must start with “setappl_“ followed by the Windows user name. The user name must always be written in CAPITAL LETTERS.
3
4
Example: User name: File name:
Max.Muster setappl_MAX.MUSTER
In order to adjust the user-defined start parameters, edit the parameters in the right-hand window. Save your entries by clicking on the dropdown menu „File“ and select the menu item „Save“.
5
Note: If the corresponding user who is logged on Windows now opens the ROWE PRINT MASTER, the defined start parameters are loaded.
93
ROWE PRINT MASTER
Configuration of the ROWE PRINT MASTER Temp File For sending print jobs, the ROWE PRINT MASTER must deposit a temporary file on the corresponding workstation. By standard, this file is put on the desktop of the Windows user logged in. However, this path can also be adapted: Note: When selecting a new temp path, you have to consider that this path / directory must be accessible via the same path from any workstation on which the ROWE PRINT MASTER is opened. Select the main menu of the ROWE device in the browser and open the menu item „Print Manager“. This area is password protected.
Select the menu item „ADMIN“ in the Print Manager. This area is password protected. The access data for the authorised ROWE service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
94
1
2
Chapter 3: Web interface configuration Now select the page „Miscellaneous Configuration Settings“ and click on the parameter „setplot_tmpdir“. In this box you can define the new temp path globally.
3
ROWE PRINT MASTER Parameters For the ROWE PRINT MASTER the following programme parameters can be set: setplot_calcsize > If this parameter is set, the plan dimensions are shown in the ROWE PRINT MASTER file list (Attention: this slows the addition of new files down!) setplot_clearafterprint > If this parameter is set, the ROWE PRINT MASTERS file list is automatically deleted after sending the print job. setplot_ client_user > If this parameter is set, solely the Windows log-in name is applied as user in the ROWE PRINT MASTER. setplot_lastseldir > In this box you can define a path in which ROWE PRINT MASTER generally searches first when clicking on “Add file”. Note: The above-described parameters apply globally to any ROWE PRINT MASTER user.
95
ROWE PRINT MASTER
In order to define the parameters, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Print Manager“. This area is password protected.
Select the menu item „ADMIN“ in the Print Manager. This area is password protected. The access data for the authorised ROWE service engineer is: User: Password:
1
2
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the page „Miscellaneous Configuration Settings“ and click on the relevant parameter.
96
3
Chapter 3: Web interface configuration
ROWE printer drivers
Printing out of Windows For printing out of Windows applications, ROWE offers a printer driver that can easily and quickly be installed on a Windows workstation or on a Windows server by means of an installation routine. The installation routine recognises automatically whether it deals with a 32 bit or a 64 bit Windows operating system and thus installs the corresponding driver. By means of parameters the printer driver can be adapted to most different print modes and customer requirements. The operator can easily and comfortably influence all relevant output parameters (e.g. the folding programme or header position) via the Windows print dialogue of the ROWE printer driver. The installation routine of the printer driver installs a standard TCP/IP port on the respective workstation or server which displays the LPR standard queue „ROWE“ of the ROWE printer.
Proceeding in the Printer Driver Installation in a Customer Network Basically the printer driver installation method in the customer network can be determined by the following points: 1. The customer has only few workstations. Although these are linked with each other via the network, there is no server in the network. > In this case it is recommended to install the ROWE printer driver by means of the installation routine on every workstation from which it shall be printed on the ROWE printer. This means that every workstation has a direct connection to the ROWE printer. 2. The customer has a server-based network, i.e. every workstation is connected to the server via the network. The data and the users are administrated centrally. > In this case it is recommended to install the ROWE printer driver by means of the installation routine on the customer’s server (respectively print server) and to enable it. Now access authorisations to the printer driver via the server can be assigned to every user. Furthermore a shortcut to the printer driver installed on the server can be established on every workstation from which it shall be printed on the ROWE printer, i.e. only the server has a direct connection to the ROWE printer. This method offers great advantages regarding the printer driver administration and reduces the installation effort.
Note: For the printer driver installation you require server administrator authorisations on the respective workstation.
97
ROWE printer drivers
Installation of the ROWE Printer Driver You will find the enabled up-to-date version of the ROWE printer driver on the ROWE download server at any time. The ROWE download server is accessible under the following address: http://www.rowe-server.ath.cx/Firmware/ROWE-Serie_4000+6000/Printer-Driver The access is password protected. You will obtain your personal access data from the ROWE export department ([email protected]). In order to install the printer driver on a workstation or on a server, please proceed as follows: Note: For the printer driver installation you require server administrator authorisations on the respective workstation. Copy the installation routine on the relevant workstation.
Start the installation routine by means of a double click. In the first window of the installation dialogue, you have to enter the IP address of the ROWE printer on which you wish to print in the box “ROWE Printer”. Confirm your selection by clicking on the button „Next”.
1
2
Note: If the ROWE printer is operated in the DHCP mode, the HOST name of the ROWE printer must be entered in the box „ROWE Printer“.
In the second window of the installation dialogue you can determine the installation directory of the printer driver by means of the button “browse”. The preset path is „C:\Rowe“ . Confirm your selection by clicking on the button „Install“.
98
3
Chapter 3: Web interface configuration For completion of the installation click on the button „Finish“ in the last window of the installation dialogue.
You will now find the newly installed printer driver on the Windows workstation under Start \ Settings \ Printers And Faxes \ . The printer bears the name „ROWE“.
4
5
Configuration Options of the ROWE Printer Driver
By means of parameters the ROWE printer driver can be configured for most different use cases. In order to configure the ROWE printer driver, please proceed as follows: Select the main menu in the browser. Click on the ROWE printer driver installed on the Windows workstation by the righthand mouse button. You will find the ROWE printer driver under Start \ Printers and Faxes \ . By standard the printer bears the name “ROWE“. After clicking with the right-hand mouse key, select the menu item “Properties” in the context menu.
1
99
ROWE printer drivers
Select the tab „Device Settings“ in the dialogue window „Properties“.
In the tab „Device Settings“, you will find the following relevant parameters: Maximum_Memory_for_Banding > This parameter determines how much RAM is reserved for banding when printing via the ROWE printer driver. Banding is the name for the proceeding applied by the printer driver, in which the print file is processed strip by strip. On installation this value is set on 128 which corresponds to 128 MB. This value can be increased in order to accelerate the processing of large image files. Attention: This value and the memory related to this should never fall below half the physical RAM installed on the workstation. Maximum_Count_of_supported_Formats > By this parameter the number of print formats of the printer driver (A1, A0, etc.) that are displayed can be limited. On installation, this value is set on 100, which corresponds to 100 formats displayed. This value can be increased or decreased, since certain applications support only a limited number of formats. Autodesk Auto CAD Mechanical Desktop 2007 for example does not support more than 120 formats. Note: Through limitation of choice some formats may not be selectable anymore!
100
2
3
Chapter 3: Web interface configuration In the section SEAL SYSTEMS you will a list of the connection settings which are required for the transmission of the printerspecific parameters for the selection menu (e.g. folding programmes or cost centres). The parameters are automatically applied on installation. Type > In this box the parameter „NETPOT“ must be selected. Host > In this box the IP address respectively the host name of the ROWE printer must be filled in. Note: This parameter must be adapted if the IP address of the ROWE printer is amended. Port > In this box the port of the ROWE printer must be filled in. The standard port number of the ROWE printer is 2000. For further configuration options of the ROWE printer driver, please refer to the tab “Advanced“. There, click on the button “Printing Defaults”.
In the window “Printing Defaults“ select the tab “Paper / Quality“ and click on the button “Advanced“.
4
5
101
ROWE printer drivers
In the window “Advanced Options“ the following settings can be made under “Document Options“: Quick Poster Mode > If this mode is activated (Yes), each page of a multi-page document is processed as single page. By default this mode is activated. Use Banding > If this mode is activated (Yes), every print document is processed strip by strip. By default this mode is activated. Clip Drawing > If this mode is activated (Yes), the driver automatically cuts the information out of the print document. This means that if you print an A4sized information on an A0-sheet, the printer driver automatically clips the document, so that the ROWE printer outputs the data on an A4-sheet. By default this mode is deactivated. Note: This parameter has only influence if the parameter “HPGL Driver Clip Mode“ under “Printer Settings / Printer Parameters” on the printer is set on “On“. Mark Drawing > If this mode is activated (Yes), the printer driver automatically creates a clipping frame around the print document data. By default this mode is deactivated. Driver Version > In this box the printer driver version is displayed.
102
6
Chapter 3: Web interface configuration
Output Mode of the ROWE Printer Driver The ROWE printer driver can output the print document as mere B/W image on the ROWE printer or as greyscale image. In this context the following points must be minded. Basically the ROWE printer driver must be operated in the B/W-mode. In order to check this, please proceed as follows: By means of the right-hand mouse button click on the ROWE printer driver installed on the Windows workstation. You will find the ROWE printer driver under Start \ Printers and Faxes \ . By default the printer bears the name “ROWE“. After clicking with the right-hand mouse button, select the menu item “Properties” in the context menu. Select the tab “Advanced“ and click on the button “Printing Defaults”.
In the window “Printing Defaults“, select the tab “Paper / Quality“. Here the printer driver must be set on “Black & White”.
In the tab “ROWE“ the user can now choose between “Mono“ (B/W) and “Photo” (Grey) under “HPGL Mode”.
1
2
3
4
103
ROWE RC / RCS Scanner Interfaces
ROWE RC / RCS Scanner Interfaces By standard the internal ROWE scanner controller has several interfaces, by which cross-platform scan files can be put into directories independent on the operating system or printed on a printer. In the following the interfaces and configuration options of the interfaces are described:
Scan to File: SMB As cross-platform interface for file upload, the internal ROWE controller provides the communication protocol SMB (Server Message Block). By means of the SMB protocol, files which have been created by the ROWE scanner can be transferred to shared directories in the Windows network via the internal Samba client service. The Samba client service is used in order to provide the LINUX-based ROWE systems with access to the resources in Windows Systems. The configuration is effected via the ROWE web interface. FTP As a further cross-platform interface for file upload, the internal ROWE controller provides the transfer protocol FTP (File Transfer Protocol). By means of the FTP protocol you can store files which have been created by the ROWE scanner on an FTP server in the network. FTP is a transfer protocol independent of operating systems. The configuration is effected via the ROWE web interface.
Scan to E-Mail: In addition the ROWE printer provides the function „Scan to E-Mail“, in order to send scan files as attachment to an e-mail recipient within the network or on the Internet. In order to be able to use this function, you need an e-mail server in the local network which can be addressed by the ROWE system. The configuration is effected via the ROWE web interface.
Scan to Copy: SOCKET As cross-platform interface for copying from the ROWE scanner on a ROWE printer or an ink jet printer, the internal ROWE controller can address the printers via the network and address the SOCKET port of the respective printer. Via this interface the image data as well as the job data are transmitted. The SOCKET interface is used when the printer has an integrated network card and a SOCKET interface. LPD As additional interface the internal ROWE scanner controller provides for the LPD (Line Printer Daemon) protocol. By means of this protocol you can address a large-format printer that is connected to a Windows workstation via USB for example. The precondition is that the printer driver is installed on the workstation and enabled. As a basic principle, the printer must furthermore understand the data format (HP-RTL) of the files sent by the scanner. Moreover the UNIX print services must be installed and active on the Windows workstation.
104
Chapter 3: Web interface configuration
Note: On the ROWE RCS / RC scanners the following interfaces are already set up and installed on delivery: > Per SMB File1 > Per SOCKET ROWE1 DESIGN1 Attention: The printer queues „ROWE“ and „ROWEFOLD“ can only be edited via the ROWE Output Manager.
105
Creation of a New Interface on a ROWE RC / RCS Scanner:
Creation of a New Interface on a ROWE RC / RCS Scanner:
Scan to File SMB (File upload from the ROWE Scanner on a Windows share) The files created by the ROWE scanner can be copied on shared directories in the Windows network by means of the SMB protocol. FTP
(File upload from the ROWE Scanner on an FTP Server) The files created by the ROWE scanner can be copied on shared directories of an FTP server by means of the FTP protocol. For both functions the following information is required from the customer: From the customer (administrator):
Server > The IP address of the server or of the workstation where the files are to be stored. Share > The name of the shared drive or directory of the server or of the workstation in the network, where the ROWE scanner is to store the files. Path > If the files which are to be stored by the ROWE scanner are to be stored in a subdirectory of the above-mentioned shared drive or directory, you need the path to the desired destination directory, starting with the first directory located under the above-mentioned share directory. Example: Path: Required path:
Share > Subdirectory 1 >Destination folder Subdirectory 1 >Destination folder
Note: If the destination folder is the share at the same time, there is no path required. User name > The name of the user by which the ROWE scanner logs on the above-mentioned server. Note: The user requires access authorisations to the defined share and the destination directory. Password > The password of the above-mentioned user. Domain > If the defined user is a domain user, you require the domain name. Dateinamen > The customer must define the file name desired. The file name consists of a fix and of a variable part. The fix part may be a name composed of letters and digits. As regards the variable part, the customer may choose between consecutive numbers or a time stamp. The options for the variable part are shown by synonyms (e.g. {ID} in place of a consecutive number) and are attached to the fix file name. The ROWE scanner then automatically creates a corresponding variable name when generating the file. The following attachments
106
Chapter 3: Web interface configuration are available. 1. {ID}: Consecutive number (automatically generated by the ROWE controller) 2. {TIMESTAMP}: Time stamp with day-month-year_hour-min-sec 3. {TIMESTAMP_EN}: Time stamp with month-day-year_hour-min-sec 4. {LABEL}: This synonym is specially intended for the ROWE SCAN MANAGER. In connection with the synonym {EXT}, the complete file name can be freely defined by means of the ROWE SCAN MANAGER and via the interface. Note: Mind the section „S2F out of the ROWE SCAN MANAGER.“. A file upload with this synonym may only be used in connection with the ROWE SCAN MANAGER. 5. {EXT}: file extension (should always be indicated!) Syntax example: Scan-{ID}{EXT} Example of the result: Scan-528.pdf Note: If no synonym {ID or TIMESTAMP) is used in the file name, the file name is always overwritten by a new scan.
107
Creation of a New File Server for File Upload of Scan Files on a Windows Share via SMB:
Creation of a New File Server for File Upload of Scan Files on a Windows Share via SMB: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „PrinterAdmin“. On this page the current file servers (file uploads) and printers are displayed. Note: On delivery there is preset one file upload called „File1“.
In the section „Installation“ click on the button „New Printer“.
108
2
3
Chapter 3: Web interface configuration Enter the name of the new file server in the box „Name“ in the installation dialogue. Under „Type“ select „Scan2File“. Afterwards click on the button „Next“.
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word “file” at the beginning of the name. In the next installation dialogue select „SMBFS“ in the „Protocol“ box. In the boxes „IP address; User name; Password, Path,“ enter the data specified by the customer. Under „Filename“ define the file name desired by the customer. The synonyms can be chosen from the selection menu below the file name box and be attached to the file name by clicking on them. In order to adopt the entries, click on the button „Next“.
5
Note: If the destination folder is at the same time also the share, there is no path required. Note: Mind CAPITAL and small letters. In the next installation dialogue, enter the data specified by the customer in the boxes „Domain“ and „Share“. In order to adopt the entries, click on the button “Next”.
6
Note: If the user is no domain user, there is no domain required. Note: Mind CAPITAL and small letters.
Check your inputs and create the file server by clicking on the button „Finish“. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
7
109
Creation of a New File Server for Upload of Scan Files via FTP on an FTP Server
On the page „PrinterAdmin“ you can select the installed printers and file servers from the selection menu „Printer“, as well as call the status of the printers or file servers.
8
Creation of a New File Server for Upload of Scan Files via FTP on an FTP Server Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „PrinterAdmin“. On this page the present file servers (file uploads) and printers are displayed. Note: On delivery one file upload called „File1“ is preset.
110
2
Chapter 3: Web interface configuration In the „Installation“ section, click on the button „New Printer“.
Enter the name of the new file server in the box „Name“ in the installation dialogue. Under type, select „Scan2File“. Then click on the button “Next”.
3
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word “file” at the beginning of the name. In the next installation dialogue, select „FTP“ in the „Protocol“ box. In the boxes „IP Address; User name; Password,“ enter the data specified by the customer. Under „File name“ define the file name desired by the customer. The synonyms can be chosen from the selection menu below the file name box and be attached to the file name by clicking on them. In the box “Path” the path and the destination directory are entered. In order to adopt your inputs, click on the button „Next“.
5
Note: Mind CAPITAL and small letters. Check your inputs and establish the file server by clicking on the button “Complete”. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
6
111
File server for ROWE SCAN MANAGER
On the page „PrinterAdmin“ you can select the installed printers and file servers from the selection menu „Printer“, as well as call the status of the printers or of the file server.
7
File server for ROWE SCAN MANAGER In order to use the function of free naming with the ROWE SCAN MANAGER, please proceed in the same way as for creating a file server via SMB or FTP. The only difference is the definition of the file name. In this process the following points need to be minded: In the box „File Name“, enter only the synonyms {LABEL} {EXT}. The software automatically replaces the synonym „Label“ by the entries made in the box „File Name“ when this file server is selected in the ROWE SCAN MANAGER. Note: This file server can only be used in connection with the ROWE SCAN MANAGER.
112
1
Chapter 3: Web interface configuration
Modification of a File Upload
In order to modify an existing file upload (file server), please proceed as follows: Select the relevant file server in the selection menu „Printer“ on the „PrinterAdmin“ page.
By clicking on the button „Modify“ you can adjust the file server parameters. By clicking on the button „Next“ and the button „Finish“ in the installation dialogue you can adopt your entries.
1
2
Attention: The name must not be changed!
In order to start or to stop an existing file upload (file server), please proceed as follows: Select the relevant file server from the selection menu „Printer“ on the „PrinterAdmin“ page.
1
113
Modification of a File Upload
By clicking on the button „Start“ respectively „Stop“, you can start / stop the file sever. The current status is indicated by the shiner in front of the file server name. Red means stopped, green means started.
2
In order to delete an existing file upload (file server), please proceed as follows: Select the relevant file server from the selection menu „Printer“ on the „PrinterAdmin“ page.
By clicking on the button „Delete“, the file server is deleted.
114
1
2
Chapter 3: Web interface configuration
Scan-to-E-MAIL The files created by the ROWE scanner are sent to an e-mail recipient as attachment. For this function, the following information is required from the customer: From the customer (administrator): Server > The IP address of the e-mail server via which the ROWE scanner can send e-mails to the recipient. Port > Entry port of the e-mail-server (standard port: 25) User name > Name of the user by which the ROWE scanner logs on the above-mentioned server. Note: The user requires the authorisation to send e-mails in the network. > If the defined user is a domain user, the domain name is required. Password > The password of the above-mentioned user. Sender address > The sender address of the ROWE scanner, e.g. [email protected], or the IP address. Recipient > The e-mail address of the recipient who the file is intended to be sent to. > If you create the scans by means of the ROWE SCAN MANAGER, you can also set the synonym {EMAIL}. In this case, when the file server is selected in the ROWE SCAN MANGER, automatically that e-mail address is used, which was entered in the “e-mail address” box by the user.
Note: A file server with this synonym may only be used in connection with the ROWE SCAN MANAGER. File names > The customer must define the file name desired. The file name consists of a fix and of a variable part. The fix part may be a name composed of letters and digits. As regards the variable part, the customer may choose between consecutive numbers or a time stamp. The options for the variable part are shown by synonyms (e.g. {ID} in place of a consecutive number) and are attached to the fix file name. The ROWE scanner then automatically creates a corresponding variable name when generating the file. The following attachments are available. 1. {ID}: Consecutive number (automatically generated by the ROWE controller) 2. {TIMESTAMP}: Time stamp with day-month-year_hour-min-sec 3. {TIMESTAMP_EN}: Time stamp with month-day-year_hour-min-sec 4. {LABEL}: This synonym is specially intended for the ROWE SCAN MANAGER. In connection with the synonym {EXT}, the complete file name can be freely defined by means of the ROWE SCAN MANAGER and via the template.
115
Scan-to-E-MAIL
Note: Mind the section „S2F via ROWE SCAN MANAGER.“. A file server with this synonym may only be used in connection with the ROWE SCAN MANAGER. 5.
{EXT}: File extension (should always be indicated!)
Syntax example: Scan-{ID}{EXT} Example of the result: Scan-528.pdf Note: If no synonym {ID or TIMESTAMP) is used in the file name, the file name is always overwritten by a new scan.
Creation of a New File Server for File Upload of Scan Files via E-MAIL Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „PrinterAdmin“. On this page the present file servers (file uploads) and printers are displayed.
116
2
Chapter 3: Web interface configuration In the section „Installation“, click on the button „New Printer”.
In the installation dialogue, enter the name of the new file server in the box „Name“. Under type, select „Scan2MAIL“. Afterwards click on the button “Next”.
3
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word “file” at the beginning of the name . In the next installation dialogue, enter the data specified by the customer in the boxes „IP address; User Name; Password, Port, Receiver“. Under „Filename“ please define the file name desired by the customer. The synonyms can be selected in the menu below the file name and can be attached to the file name by clicking on them. In the “Receiver” box, please define the e-mail address of the recipient or use the synonym for the ROWE SCAN MANAGER, as mentioned above. Then click on the button “Next” in order to adopt the entries.
5
Note: Please use the following syntax in case the user is a domain user: Example of domain user entry: (domain\user name) : Domain: Niederdreisbach User: Max Muster Entry: Niederdreisbach\Max.Muster Note: Mind CAPITAL and small letters.
117
Scan-to-E-MAIL
Check your entries and create the file sever by clicking on the button “Finish”. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
On the page „PrinterAdmin“ you can select the installed printers and file servers from the menu „Printer“ and call the details, as well as the status of the printers and file servers.
118
6
7
Chapter 3: Web interface configuration
Scan-to-Copy
Socket
(Direct copying from the ROWE scanner on a printer via SOCKET Port) The files created by the ROWE scanner are directly sent to a printer, e.g. ROWE RS or HP Design Jet.
LPD
(Copying from the ROWE scanner on a printer via a Windows workstation and LPD) Via LPD the ROWE scanner can furthermore address a wide-format printer that is connected to a Windows workstation via USB for example. The precondition for this option is that the printer driver is installed and enabled on the workstation. As a basic principle, the printer must furthermore understand the file format (HP-RTL) sent by the scanner. In addition, the Unix print services must be installed and active on the Windows workstation. For both functions the following information is required from the customer: From the customer (administrator): Printer IP > With SOCKET: The IP address of the printer on which the files are to be output. > With LPD: The IP address of the workstation that the printer on which the files are to be output is connected to. Printer type > The exact manufacturer and type of the printer, to be able to select the printer. Note: For an overview of the presently supported printer types, please refer to: Export: [email protected] Port > With SOCKET: The SOCKET port of the relevant printer, e.g. ROWE RS = 1997 or HP Design Jet = 9100 > With LPD: The LPD port of the relevant workstation, e.g. Windows Port = 515 Queue > Only with LPD: The share name of the relevant printer driver being installed on the Windows workstation.
Note: The printer must be shared to everyone! Attention! Mind the Windows security settings!
119
Scan-to-Copy
Creation of a Printer for Copying on a ROWE RS Printer / ROWE 3x00 via SOCKET Interface Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „PrinterAdmin“. On this page the current file servers (file uploads) and printers are displayed. Note: On delivery, there is preset one printer named „ROWE1“.
Now click on the button „New Printer“ in the “Installation“section.
120
2
3
Chapter 3: Web interface configuration In the installation dialogue, enter the name of the new printer in the box „Name“. Under type, select „ROWE printer“. Afterwards click on the button “Next”.
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word “ROWE” at the beginning of the name. In the next installation dialogue, enter the IP address of the ROWE printer in the box „IP-address“. In the box „Port“ enter „1997“ for the ROWE printer. In the box „Driver“, select the following driver: ROWE RS printer
5
>> ROWE Plotter RS
ROWE 3x00 printer >> ROWE Plotter To adopt the entries, click on the button “Next”. Note: Mind CAPITAL and small letters. Check your entries and establish the printer by clicking on the button “Finish”. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
On the page „PrinterAdmin“ you can select the installed printers and file servers from the „Printer“ menu and recall the details, as well as the status of the printers and file servers.
6
7
121
Scan-to-Copy
ROWE Printer Settings Select the relevant printer from the „Printer” menu on the “PrinterAdmin” page.
By clicking on the button „Configuration“, the current settings that can be read out by the printer are displayed, e.g. folding programmes and cost centres.
1
2
Creation of a Printer for Copying on an HP Design Jet Printer via SOCKET Interface Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
122
1
Chapter 3: Web interface configuration Now select the page „PrinterAdmin“. On this page the current file servers (file uploads) and printers are displayed. Note: On delivery, there is preset one printer named „Design1“.
Click on the button „New Printer“ in the „Installation“ section.
In the installation dialogue, enter the name of the new printer in the box „Name“. Under type, select „HP DesignJet“. Afterwards click on the button “Design”.
2
3
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word “file” at the beginning of the name In the next installation dialogue, enter the IP address of the HP printer in the box „IPaddress“. In the box „Port“, enter „9100“ for the HP printer. In the box “Driver”, select the driver of the respective model. To adopt your entries, click on the button „Next“.
5
Note: Mind CAPITAL and small letters.
123
Scan-to-Copy
Check your entries and establish the printer by clicking on the button “Finish”. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
On the page „PrinterAdmin“ you can select the installed printers and file servers from the „Printer“ menu and call the details, as well as the status of the printers and file servers.
6
7
HP Printer Configuration: Select the relevant printer from the „Printer“ menu on the „PrinterAdmin“ page.
By clicking on the button „Configuration“, you can define the following parameters. Note: Depending on the printer type not all parameters are active.
124
1
2
Chapter 3: Web interface configuration Marginbottom_offset > By means of this parameter you can extend the bottom margin by a fix value (lines). Printedarea > By means of this parameter you can determine whether the printer is to print the real copy size (fullsize), or if the printer is to cut the plan behind the printed area (Inkedarea). roll1_ps_h_scale > By means of this parameter you can define a factor which adapts the paper length to the image length when printing long plans. roll1_ps_offs_h > By means of this parameter you can define a fix addition to the paper length. roll1_margin > By means of this parameter you define the area at the roll edges that cannot be printed on. Example: An HP Designjet 4500 has a 5mm margin on both the left and on the right side which cannot be printed on. In this case the parameter must be set on 10, since the two margins are added together. roll1_width > By means of this parameter you define the width of the roll inserted. Zoom_to_roll1 > If this parameter is activated (true), the print image is scaled to the printable area of the inserted roll. By setting a checkmark in the box of the respective parameter, the parameter is activated. Afterwards confirm your entry by clicking on the button „Apply Changes“.
3
Note: Depending on the printer type not all parameters are active.
125
Scan-to-Copy
Loading an ICC Output Profile for an HP Printer: Select the relevant printer from the „Printer“ menu on the „PrinterAdmin“ page.
Click on the button “Configuration“. In the next dialogue, click on “Browse“ to select the ICC profile. Confirm your selection by clicking on the button “Apply changes”.
Now select the ICC profile from the list and confirm your selection by clicking on the button „Apply changes“.
126
1
2
3
Chapter 3: Web interface configuration
Creation of a printer for copying on a printer via LPD interface Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „PrinterAdmin“. On this page the current file servers (file uploads) and printers are displayed. .
Now click on the button „New Printer“ in the „Installation“ section.
2
3
127
Scan-to-Copy
In the installation dialogue, enter the name of the new printer in the box „Name“. Under type, select the respective type, e.g. „HP DesignJet“. Afterwards click on the button “Next”.
4
Note: The name must not exceed 16 characters and must not contain any special characters or umlauts. The system automatically places the key word at the beginning of the name. In the next installation dialogue, select the protocol „LPD“. In the box „IP address“ enter the IP address of the workstation that the printer is connected to. In the box „Driver“, select the driver of the respective model. In order to adopt your entries, please click on “Next”.
5
Note: You can solely address printer that are supported by the ROWE scanner. Note: The precondition is that the printer driver is installed and shared on the workstation. As a basic principle, the printer must furthermore understand the data format (HP-RTL) of the files sent by the scanner. Moreover the UNIX print services must be installed and active on the Windows workstation. In the next installation dialogue, enter the share name of the printer that is installed on the workstation in the box „Queue“. To adopt your entries, click on the button “Next”.
128
6
Chapter 3: Web interface configuration Check your entries and create the printer by clicking on the button „Finish“. Note: By clicking on the button „Restart“, you can start the installation from the first dialogue once again. By clicking on the button “Cancel”, you can break up the installation.
On the page „PrinterAdmin“ you can select the installed printers and file servers from the „Printer“ menu and call the details, as well as the status of the printers and file servers.
7
8
129
Scan-to-Copy
In order to modify an existing printer, please proceed as follows: Select the relevant printer from the „Printer“ menu on the „PrinterAdmin“ page.
By clicking on the button „Modify“, you can adjust the printer parameters. By clicking on the buttons “Next” and “Finish” in the installation dialogue, you can adopt your entries.
1
2
Attention: The printer name must not be changed!
In order to start or to stop an existing file upload (file server), please proceed as follows: Select the relevant printer from the „Printer“ menu on the „PrinterAdmin“ page.
By clicking on the button „Start“ respectively „Stop“, you can start/stop the printer. The current status is indicated by the shiner in front of the file server name. Red means stopped, green means started.
130
1
2
Chapter 3: Web interface configuration
In order to delete an existing printer, please proceed as follows: Select the relevant printer from the „Printer“ menu on the „PrinterAdmin“ page.
By clicking on the button „delete“, the printer is deleted.
1
2
131
Firewall
Chapter 4: Detail configuration Firewall A firewall is a network security component in computer technology, which permits or prohibits network communication by means of defined firewall rules and regulations. The aim of a firewall is to safeguard the data traffic between network segments with different trust levels. In most customer networks firewalls are used for safeguarding the local network. Moreover a firewall is installed on every standard installation of a new Windows operating system. To share communication between the ROWE scanner / printer and the customer network, the customer’s firewall must be adapted to the required interfaces of the ROWE scanner / printer. The ROWE scanner / printer requires the following ports for communication with the local customer network: With the Windows firewall the following exceptions must be defined: Port 21 > Port for FTP Port 25 > Port for SMTP / ROWE E-Mail notification TCP 139 TCP 445 UPD 138 UPD 139 > These ports are required for the data and printer shares / ROWE access e.g. to ROWE LISTENER Port 443 > Port for remote control of the ROWE scanner / printer Port 515 > For printing via LPD port Port 631 > This port is required for the internal ROWE print management (CUPS) Port 1997 > SOCKET Port for ROWE printer Port 1998 > SOCKET port for ROWE printer Port 9100 > SOCKET port for HP Designjet
132
Chapter 4: Detail configuration Note: To execute the adjustments described, local administrator authorisations are required on the workstation! You will obtain the according authorisations from the customer’s administrator. Execute these adjustments only after consultation with the customer’s administrator!
Windows Firewall configuration: In order to configure the firewall, please proceed as follows: On the respective Windows workstation, click on “Start“ > “Settings“ > “Control Panel“ . In the window “Control Panel“, select the menu item “Windows Firewall“ by means of a double click.
Select the tab “General“ in the dialogue window “Windows Firewall“. On the page “General”, check whether the firewall is “On“ or “Off“. If the firewall is “Off“, you need not make any further settings. If the firewall is ”On“, deactivate the box “Don‘t allow exceptions“ and switch to the tab “Exceptions”.
Define the above-mentioned ports by clicking on the button “Add Port“ on the page “Exceptions“ and adopt your entries by clicking on the “OK“ button.
1
2
3
133
E-Mail notification
E-Mail notification The internal ROWE controller of scanner and printer can e-mail status messages of the internal hardware, as well as failure and jam messages to defined users. The user can define about which happenings he wants to be informed via e-mail. Furthermore it is possible to define for how long an incidence must have been existing until an e-mail is sent. In order to be able to use this function, the e-mail addresses of the recipients must be defined, as well as the connection and access data of the customer’s mail server be entered. The following information is required from the customer (administrator): SMTP Server > The IP address of the e-mail server, via which the ROWE system can send the e-mails to the recipients. SMTP Server Port > Input port of the e-mail server (standard port: 25) SMTP Server User Name > The name of the user by which the ROWE scanner logs on the above-mentioned server. Note: The user needs the authorisation to send e-mails in the network. > If the defined user is a domain user, the domain name is required. SMTP Server Password > The password of the above-mentioned user. SMTP Server From > The IP address of the ROWE system
Configuration of the E-mail Notification Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
134
1
Chapter 4: Detail configuration Now select the page „E-Mail Notification“. On this page all relevant parameters are defined.
In the section „Notification Settings“, the following parameters are defined:
IIn the section „Notification Settings“, the following parameters are defined:
2
3
4
Printer Warnings > Example: toner warning Error > Example: cover open Jams > Example: jam drum Lack of resources > Example: roll A0 empty
135
E-Mail notification
Folding machine Warnings > Example: sorter belt 1 full Error > Example: cover open Jams > Example: jam cross folder Lack of resources > Example: tab roll empty
ROWE Controller PC CPU Temperature Problems > This parameter sends a message if the processor of the internal ROWE controller PC gets too warm. Improper warming may lead to malfunctions of the ROWE system. > The standard value of the warning threshold is 65°C. Mainboard Temperature Problems > This parameter sends a message if the main board of the internal ROWE controller PC gets too warm. Improper warming may lead to malfunctions of the ROWE system. > The standard value of the warning threshold is 70°C. Harddisk Temperature Problems > This parameter sends a message if the hard disk of the ROWE controller PC gets too warm. Improper warming may lead to malfunctions of the ROWE system. > The standard value of the warning threshold is 55°C. CPU Fan Problems > This parameter sends a message if the processor fan of the internal ROWE controller PC does not turn at a sufficient rotational frequency anymore. If the rotational frequency of the fan is too low, this may lead to improper warming of the processor and thus to malfunctions of the ROWE system. > The standard value of the warning threshold is 500 rotations per minute. HDD Health Problems > This parameter sends a message if an error has occurred in the hard disk self-test. Such an error may lead to hard disk failure and thus to malfunction of the ROWE system. Note: In the box „after (...seconds)“ you determine the time over which the error must persist until an e-mail is sent. The measuring unit is seconds. The setting “0” means that this parameter is deactivated. Note: After modification of the parameters, the ROWE system must be rebooted. There is always send only one e-mail per error status.
136
Chapter 4: Detail configuration In the section „registered e-mail addresses“, the recipients’ e-mail addresses are determined. Enter the recipient’s address in the box „Add e-mail address“ and confirm your input by clicking on the „OK“ button. The newly added e-mail address is displayed in the overview.
5
System information of the rOWE SYSTEM The internal ROWE scanner and printer controller provides several diagnosis and log functions. Thereby the most important internal processes are permanently recorded and stored on the internal hard disk as so-called LOG-file. Furthermore the hard disk executes a self-test whenever the system is booted. In addition you can execute a manual test in order to check the controller hardware. In case of failure, this gathered system information can be used in order to narrow the source of error down. The information can be called on the following page: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
137
System information of the rOWE SYSTEM
Now select the page „Status“. In the section “PCI Device” on this page you will find the current status of the printer/scanner PCI card and CIS card.
2
In the section „PC Hardwaretest“ you can start an automatic test. In this test the processor, the RAM, the hard disk and the main board are checked. In order to execute this test, please proceed as follows:
3
Note: Do only execute this test when no print/scan jobs are processed or printed! 1. Click on the button „Start Test“. 2. Wait for at least 10 minutes to obtain a meaningful result. 3. Click on the button „Stop Test“. 4. Now click on the button „Show result“ to have the result of the test run displayed. Note: The longer the test programmed is processed, the more meaningful is the result. The following thresholds must be observed: > CPU temperature = max. 65°C > CPU fan = min. 500 rotations per minute > Main board temperature = max. 70°C > Hard disk temperature = max. 55°C Note: Exceeding the thresholds leads to malfunctions of the ROWE system!
138
4
Chapter 4: Detail configuration In the section „HDD selftest“ the results of the hard disk test executed on every bootup are displayed. Note: If a hard disk error is detected in this test, the hard disk ought to be replaced after consultation with the ROWE support team, in order to ensure the ROWE system’s operating reliability. In the section „Logfiles“ the protocols recorded by the ROWE System can be downloaded. Note: Mind the section „System Configuration > Settings“ to activate optional protocols.
In the section „Disk Usage“, the utilised capacity of the individual partitions of the ROWE system hard disk is displayed. The utilised capacity per partition must not exceed 75%.
5
6
7
Note: If the utilised capacity of a partition exceeds 75%, please contact the ROWE support team.
139
System settings
System settings By means of the system settings, global settings for the internal ROWE scanner/printer controller can be defined. In order to make the settings, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Settings“. On this page you will find the below parameters. Adopt your settings by clicking on the button „Apply“.
2
Language > This parameter defines the system language. logpackets > If this parameter is activated, additionally the complete communication between the ROWE controller and the ROWE machine controller is recorded. debug > If this parameter is activated, additionally the complete communication of the PCI card driver with the ROWE Print Management is recorded. ftpserver_enabled > By means of this parameter, the internal FTP server is activated. Note: In this context see also section “Printing via FTP”. samba_enabled > By means of this parameter, the internal Samba service is activated. If this service is deactivated, the shared directories on the printer are not accessible anymore.
140
Chapter 4: Detail configuration
ROWE PRINT SPECIALS The optional editors by which folding programmes, stamps, margin texts, cover sheets and pens can be created and modified. For an exact description of the editors, please refer to chapter „ROWE PRINT SPECIALS“ in the ROWE 4000-9000 series user manual. In this section you will find a description for adapting the folding programmes to customised specifications. In order to adjust the folding programmes, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „PRINT MANAGER“.
Now select the menu item „Print Specials“ from the headline.
Now select „Foldprograms“. The folding programme editor opens. Load the current list of folding programmes and make your adjustments. Afterwards please activate the list.
1
2
3
Note: The folding programme editor is shared on every ROWE system with folding machine, even without „PRINT SPECIALS“ license.
141
DATA SAFE
DATA SAFE ROWE DATA SAFE is the serial data back-up system saving all customised settings. This back-up is made in so-called snapshots, saving all customised settings which exist at the point of execution by means of a snapshot. You can restore on these snapshots at any time, in order to get back to the software/adjustment status of the relevant snapshot. Moreover the snapshots can be saved on an external PC which enables you to restore the setting values of the last snapshot after a system failure. Basic principles as to when snapshots must be created: The following principles must be adhered to: 1. After completed installation > Creation of a snapshot > Download of the snapshot > Burning the snapshot on the CD located in the right side case. 2. Prior to a ROWE controller software update > Creation of a snapshot 3. After successful ROWE controller software update and completion of the works on the software > Creation of a snapshot > Download of the snapshot > Burning the snapshot on the CD located in the right side case. 4. Prior to servicing the ROWE System > Creation of a snapshot 5. After servicing the ROWE System > Creation of a snapshot > Download of the snapshot > Burning the snapshot on the CD located in the right side case. Note: Do only execute a data back-up if there are no more jobs in the job memory!
142
Chapter 4: Detail configuration
Creation of a Snapshot Um einen Wiederherstellungspunkt zu erstellen, gehen Sie wie folgt vor: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
Now select the page „Snapshots“. In section „Filesystem Snapshots“ on this page, enter a logical name for the new snapshot in the box „Label“ (example: Update_V1_6 or Service08_07). In order to create the snapshot, click on the button „Create new snapshot”.
2
Note: Make sure that the system does not scan or print during the creation of the snapshot! It is not possible to operate the ROWE system during the snapshot creation! Note: Do only effect a snapshot if there are no further jobs in the scanner/ printer memory!
143
DATA SAFE
The following window opens. Wait until the ROWE system switches off automatically and the message „You can turn the system off now! > Re-start > Green key“ appears in the machine display.
Now boot the ROWE system by pressing the green button. After the ROWE system has been rebooted, select the page „Snapshots” in the browser again. In the section „Filesystem Snapshots“ the newly created snapshot is now listed.
3
4
Note: In order to see the current status of this list, the browser needs to be refreshed.
Snapshot Download In order to download a snapshot, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
144
1
Chapter 4: Detail configuration Now select the page „Snapshots“. In order to download the snapshot, click on the button „Download Snapshot“.
A saving dialogue is displayed, in which you can determine the destination folder of the download. Note: Save the downloaded snapshot on the CD located in the right printer side case, respectively under the table of the stand-alone scanner.
2
3
Restoring a Snapshot In order to restore a snapshot, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
145
DATA SAFE
Now select the page „Snapshots“. Select the desired snapshot from the list and start the recovery by clicking on the button „restore“.
2
Attention: All changes made after the creation of the relevant snapshot get lost! Note: Make sure that it is neither scanned nor printed during the execution of the snapshot! It is not possible to operate the ROWE system during the snapshot creation! The following window opens. Wait until the ROWE System automatically switches off and the message „You can turn the system off now! > Re-start > Green key“ appears in the machine display.
Since only the software of the ROWE controller PC has been reset by the snapshot restoring, the relevant firmware must be reinstalled after the reboot, in order to update the device control on the status corresponding to the controller software.
146
3
4
Chapter 4: Detail configuration
Snapshot Upload In order to upload a snapshot, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „System Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the page “Snapshots“. In order to upload the snapshot, click on the button “Browse“ in the section “Backup files“, in order to select the saved snapshot.
2
Note: You will find the saved snapshots on the CD located in the right printer side case, respectively under the table of the stand-alone scanner.
After having selected the snapshot file, click on the button „Upload snapshot data“. Attention: The existing snapshot list is now being overwritten!
3
Note: Make sure that it is neither scanned nor printed during the execution of the snapshot! It is not possible to operate the ROWE system during the snapshot creation!!
147
DATA SAFE
The following window opens. Wait until the ROWE System automatically switches off and the message „You can turn the system off now! > Re-start > Green key“ appears in the machine display.
Now boot the ROWE system by pressing the green button. After the ROWE system has been rebooted, select the page „Snapshots” in the browser again. In the section „Filesystem Snapshots“ the restored snapshots are now listed.
148
4
5
Chapter 4: Detail configuration
White balance on ROWE RC/RCS Scanners The white balance is the calibration of the individual CIS sensors (Contact Image Sensors) to a linear output signal, so that each sensor shows an identical scan image, even during fluctuating brightness. In addition the ROWE software provides manual fine calibration, so that individual sensor pixels can be recalibrated, if necessary. The white balance and the fine calibration have already been executed during the production of the ROWE device and are backed up by a snapshot. If it is necessary to execute the white balance again after a longer operation period, this can be done by means of the automated white balance assistant. The fine calibration can afterwards be executed manually. The following preconditions must be fulfilled before executing the calibration: > The glass plate and the reflector rollers have been cleaned. > You require the ROWE white balance template (BT 09/052) for the according scanner type (36“ / 50“). > The ROWE white balance template has been cleaned.
White Balance Execution on a ROWE Scanner In order to execute the white balance, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
149
White balance on ROWE RC/RCS Scanners
Now select the page „Scope“ and feed the appropriate template into the ROWE Scanner. Note: In order to be able to use the ROWE calibration programme „Scope“, a Java runtime environment is required on the respective PC.
2
Note: Make sure that it is neither scanned nor printed during the execution of the white balance! It is not possible to operate the ROWE system during the white balance process!
Now open the scanner head and put the ROWE white balance template under the scan head. Afterwards close the scanner again. The message „Stop“ appears in the ROWE scanner display.
Now select the menu option „Calibration“ under the menu item „Function“ in the headline of the „Scope“ page. By means of this menu item, the white balance process is started automatically. In the template of the „Scope“ page, there now appears a progress bar („Calibration“). The calibration process takes approx. 10- 15 minutes.
150
3
4
Chapter 4: Detail configuration After completion of the white balance, the progress bar disappears. Now click on the button „Show“ to view the result of the calibration process. Via the „Sensor“ menu in the headline, you can view the result of each individual sensor. The coloured lines (RGB) must show an horizontal line in the area around 4000.
5
Note: In case you find out in this check that individual pixels diverge upwards or downwards, move the white balance template slightly in the scanner, in or-der to exclude any filth. If the result remains unchanged, execute the fine calibration for the respective pixels. After completion of the above check, remove the ROWE white balance template from the scanner and quit the “Scope“ page via the menu “Mode“, i.e. by clicking on the menu item “Main Menu“.
6
151
execution of fine calibration for rowe scanners
execution of fine calibration for rowe scanners By means of fine calibration, individual pixels, which are lighter or darker after the white balance, can be adjusted. Without fine calibration, such a pixel could potentially evoke a stripe in the scan image. In order to execute the fine calibration, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer.
Now select the “Scope“ page and feed the appropriate template into the ROWE Scanner. Note: In order to be able to use the ROWE calibration programme “Scope“, a Java runtime environment is required on the respective PC.
2
Note: Make sure that it is neither scanned nor printed during the execution of fine calibration! It is not possible to operate the ROWE system during the fine calibration process! Now open the scanner and put the ROWE white balance template under the scan head. Afterwards close the scanner again. The message „Stop“ appears in the ROWE scanner display.
152
3
Chapter 4: Detail configuration Now select the menu item „Fine calibration“ under „Function“ on the „Scope“ page. By means of this menu item, the fine calibration programme is started. You can predefine the following parameters in the section „Fine calibration“ on the left side of the screen:
4
color > By means of this parameter you determine whether the fine calibration is to be applied to all colour channels or to only one single colour channel. pixel > Enter the number of the pixel that is to be calibrated in this box range > By means of this parameter you determine the quantity of pixels to the right and to the left of the respective pixel that shall also be included in the fine calibration. > By means of this parameter you indicate the quantity of pixels which are used as reference for the fine calibration of the respective pixel – i.e. by means of the entered value you determine the number of pixels to the right and to the left of the pixel which is to be calibrated that are to be used as reference. The brightness level of the pixel to be calibrated is adapted to the brightness level of the reference pixels. Note: The reference pixels are captured beyond those pixels falling in the parameter „Range“. ignore > By means of this parameter, you can ignore all pixels located to the left and to the right of the relevant pixel in terms of reference.
153
execution of fine calibration for rowe scanners
Start the display of the brightness graphs by clicking on the button „Show“.
By dragging and clicking with the righthand mouse button in the display range, you can increase the brightness graphs. In the lower display range you can read the number of the relevant pixel.
Enter the number of the identified pixel in the box „Pixel“ on the left side of the screen.
After having defined all parameters and the pixel numbers, start the fine calibration process by clicking on the button „Calibrate“.
154
5
6
7
8
Chapter 4: Detail configuration Repeat this process with every pixel diverging considerably upwards or downwards.
After completion of the fine calibration process, remove the ROWE white balance template from the scanner and quit the “Scope“ page via the menu “Mode“ by clicking on the menu item “Startseite” (“Main menu“).
9
10
Note: After completion of the calibration, make a visual check as to whether the calibration was successful by scanning a homogeneous template using the ROWE SCAN MANAGER. If there is still any stripe visible, repeat the fine calibration.
155
ROWE RC/RCS Scanner Stitching
ROWE RC/RCS Scanner Stitching (Ab V 1.6)
Stitching is the name given to the process by which the individually scanned images from the offset CIS (Contact Image Sensor) sensors are pieced together to form one scan image. The stitching process developed by ROWE calculates the exact position by means of the pixel information of the individual images, and optimally pieces together the image pixel by pixel. The stitching process is calibrated during production of the ROWE machines and safeguarded by means of a snapshot. If necessary, the stitching process can be re-calibrated by means of the automated stitching assistant. The following conditions must be fulfilled before calibration is performed: > The glass plate and the reflector rollers have been cleaned. > White balancing must have been successfully performed on the ROWE scanner beforehand. > A template which is at least 900 mm wide and at least 800 mm long is required for the 36“ scanner variant. The 43“ and 50“ versions require a template which is at least 1200 mm wide and at least 800 mm long. This template should contain a large number of fine coloured lines (data), e.g. a map with contour lines.
Stitching Calibration Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. Now select the „Stitching Assistant“ page and feed the appropriate template into the ROWE scanner. Note: An appropriate template for the 36” scanner variant must be at least 900 mm wide and at least 800 mm long. The 43“ and 50“ versions require a template which is at least 1200 mm wide and at least 800 mm long. This template should contain a large number of fine coloured lines (data), e.g. a map with contour lines. Note: Make sure that it is neither scanned nor printed during the stitching performance! It is not possible to operate the ROWE system during the stitching process!
156
2
Chapter 4: Detail configuration After the scanner has recognised the template, click on the „Continue“ button to start the calibration process. The scanner draws the template in. After completion of the scan process, a dialogue appears on the screen displaying the further proceeding. Repeat this process until the dialogue shows that you can complete the calibration by means of the “Finish” button.
After completion of the calibration, make a visual check by scanning a template via the ROWE SCAN MANGER as to whether the calibration has been successful. If there is still a stitching problem, repeat the calibration.
3
4
Note: Create a snapshot after successful stitching calibration.
157
ROWE RC/RCS Scanner Parameters
ROWE RC/RCS Scanner Parameters By means of the ROWE RC scanner parameters you can make device-specific adjustments. You can adapt the following parameters: Machine_speed_cor > By means of this parameter the scaling preciseness in running direction is influenced in 0.1% steps. This means that the ratio of scan frequency to feed speed is adjusted. scanbuffersize > By means of this parameter you define the size of the circular buffer which the scanner uses as buffer for data transmission to the internal controller. By default this parameter is set on 500 scan lines. Note: This parameter may only be changed at disposition of the ROWE support team! Speed_safedrive > By means of this parameter you define the scanner feed speed at activated „Safedrive“ function. The value is defined in mm/min. By default this parameter is set on 3000 mm/ min. Zero_Point > By means of this parameter you can relocate the zero point of the ruler. The value refers to the left edge toleranz > By means of this parameter you can influence the automatic width detection in the „Autoformat“ mode. When the original width is allocated to a format, the tolerance in percent is read out of this parameter. A format may be x% larger than the DIN width of the respective format. Note: In the scanning process, however, only the size of the selected format is scanned. Stitching_enabled > By means of this parameter you can activate (1) or deactivate (0) automatic stitching. Note: This parameter may only be changed at disposition of the ROWE support team! MaxDevX > This parameter defines the number of pixels which the ROWE stitching procedure compares to one another on a segment change-over in x-direction. By default this parameter is set on 5 pixels. Note: This parameter may only be changed at disposition of the ROWE support team! MaxDevY > This parameter defines the number of pixels which the ROWE stitching procedure compares to one another on a segment change-over in y-direction. By default this parameter is set on 5 pixels. Note: This parameter may only be changed at disposition of the ROWE support team! CIS_PosY1/2/3/4/5 CIS_Overlap1/2/3/4/ > These parameters are automatically set by the ROWE stitching assistant. These parameters are used by the ROWE stitching procedure. Note: This parameter may only be changed at disposition of the ROWE support team!
158
Chapter 4: Detail configuration In order to change parameters, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer.
Now select the page „Driver Settings“ to adjust the parameters.
To adopt the parameter changes, click on the “Apply” button.
2
3
159
RoWE RC/RCS Scanner width detection
RoWE RC/RCS Scanner width detection The automatic width detection of the ROWE scanner can be operated in two versions. The first variant is detection to the nearest millimetre, i.e. the exact original width is detected and used for scanning. The second variant is format-related detection, i.e. the exact original width is detected and allocated to the nearest suitable format. The scanner now scans the allocated format width. For both variants the same detecting procedure is applied, i.e. the scanner draws the original in, scans the first 25 mm and returns the original to its starting position. On the basis of the scan image, the ROWE width detection procedure identifies the front edge and the two side edges, by which the original width is then calculated automatically. The width detection procedure can be negatively influenced by the following points: > > > > > > >
Bent or damaged sheet borders of the original Heavy scratches on the scanner glass plate Heavy staining in the glass plate / read head area Heavy scratches on the scanner reflector rollers Heavy staining in the reflector roller area Faulty white balance (a lot of stripes) Sub-optimally adjusted stitching
In order to check the scan image on the basis of which the original width is calculated, the ROWE scanner controller displays the image of the last width detection procedure. In this image the detected original edges are marked by coloured lines. By means of this image the cause for potential improper detection can be determined. In order to be able to evaluate this scan image, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected. The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer.
160
1
Chapter 4: Detail configuration Now select the page „Paper Width Detection“ to evaluate the result of the width detection procedure. Note: The coloured lines mark the edges detected by the width detection procedure. On the basis of these lines the original width is calculated.
2
161
ROWE RC/RCS Scanner Templates
ROWE RC/RCS Scanner Templates The ROWE scanner offers the possibility to store individual settings as so-called templates. Via the ROWE scanner operator panel, these can then immediately be selected from a list and be activated. Basically there are three template groups: 1. Process templates (fix) > These templates are firmly defined on the ROWE RC scanner. The templates can be activated by means of the “templates” key after selection of a scan mode. The templates contain various image processing procedures for different original types. The following types are defined: In B/W Line Mode Line Default > These settings are intended for line drawings, such as technical drawings, but as well for drawings with light to medium background.
Patch > These settings are intended for drawings with a pasting. Example: A dark drawing into which a light section was pasted. This procedure detects the pasting and generates a homogeneous scan result. All information becomes legible.
Line Details > These settings are intended for line drawings with very fine, respectively faint lines. Also drawings with light to medium background can be scanned by means of this procedure.
Line Dark > These settings are intended for dark line drawings. Example: old diazo prints.
162
Chapter 4: Detail configuration In Dither Mode Photo Photo Poster > These settings are designed for scanning and copying posters, photos or magazines.
Photo Fine > These settings are designed for scanning and copying maps.
Photo Details > These settings are designed for scanning and copying maps or technical drawings with very fine details.
2. Standard Templates (definable) > By means of these templates standard functions of certain keys or the standard starting mode are determined. The following standard templates can be defined: default > This profile is loaded whenever the ROWE scanner is booted. Moreover this profile is loaded when pressing the “C“-key. In addition this profile can automatically be loaded after X minutes via a parameter at the ROWE scanner operating panel.
163
ROWE RC/RCS Scanner Templates
Note: For further information on the described parameters, please refer to section “Scanner Parameters”. lineart_file > This profile is loaded whenever the „Line“ key is pressed with the „File“ key activated. lineart_copy > This profile is loaded whenever the „Line“ key is pressed in copy mode. photo_file > This profile is loaded whenever the „Photo“ key is pressed with the „File“ key activated. photo_copy > This profile is loaded whenever the „Photo“ key is pressed in copy mode. truecolor_file > This profile is loaded whenever the „Colour“ key is pressed with the „File“ key activated. truecolor_copy > This profile is loaded whenever the „Colour“ key is pressed in copy mode. Note: The names of the above-mentioned profiles are key words, i.e. the described function is only given under the condition of identical spelling (mind also capital and small letters!). Note: If the standard templates are not defined, the last settings are used. 3. User-defined templates > By means of these templates, individual parameters can be stored and individual names can be given. These profiles can be selected from a list via the “templates” key. Note: Do not use any umlauts or special characters in the name. The template definition is comfortably performed via an editor.
164
Chapter 4: Detail configuration
Erstellen und Konfigurieren von Templates Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Profile Editor“ page.
On the „Profile Editor“ page in section „Edit scan parameters“, you can define the following parameters:
2
3
165
ROWE RC/RCS Scanner Templates
Colour mode > By means of this parameter you can select the desired colour mode. The following modes can be selected: o Truecolor: 24bit RGB colour o Grayscale: 256 greyscales o Grayscale HQ: 256 greyscales created from a colour image. Note: In the Grayscale HQ mode the ROWE scanner scans at the same speed as in the colour mode. Modus > By means of this parameter you select the mode desired for further processing of the greyscales. The following modes can be selected: o None: There are 256 greyscales generated. Usage: generation of greyscale files. o Line Default: A dither image is created which is slightly sharpened and applied with black points and white points. Usage: when copying line drawings with medium to no background. o Line Patches: A dither image is created which is slightly sharpened and applied with black points an white points. In addition, an image processing procedure looks for pasted elements. Usage: when copying line drawings with medium to no background, where lighter or darker elements are pasted in. o Line Details: A dither image is created which is strongly sharpened and applied with black and white points. Usage: When copying line drawings with medium to no background. o Dark Original: A dither image is created which is slightly sharpened and applied with black points an white points. Usage: When copying line drawings with medium to heavy background. o Line Binarize: A binarized image is created. Usage: when copying line drawings without background. o Photo Poster: A dither image with rough matrix is generated without being sharpened. Usage: when copying posters or pictures. o Photo Fine: A dither image with fine matrix is generated and slightly sharpened. Usage: when copying maps. o Photo Details: A dither image with very fine matrix is generated and strongly sharpened. Usage: very fine-lined drawings or maps. Resolution > In this box, select the scan resolution. Format size > In this box, select the mode of the automatic width detection, or define a fix input format whereby you deactivate the width detection at the same time. o auto: width detection to the nearest millimetre o autoformat: format-related width detection Orientation > In this box select the orientation of the original when scanning a fix format.
166
Chapter 4: Detail configuration Fixed Format > In this box you can activate, respectively deactivate the fixed format mode. This means that if a fix format was defined in parameter „Format Size“ and the „Fixed Format“ parameter is active, not only is the width determined, but the scanner also scans only the length given by the selected format. Auto Brightness > In this box you can activate, respectively deactivate the brightness automatic of the ROWE scanner. The automatic automatically ascertains the optimum exposure level during the scan process. Contrast > In this box you can define the contrast in the scan process. By default this parameter is set on 127. The adjustment range is 0 to 255. Brightness > In this box you can define the brightness in the scan process. By default this parameter is set on 127. The adjustment range is 0 to 255. Gamma > In this box you can define gamma in the scan process. By default this parameter is set on 17. The adjustment range is 0 to 25. Blackpoint > In this box you can define the black point in the scan process. By default this parameter is set on 0. The adjustment range is 0 to 127. Whitepoint > In this box you can define the white point in the scan process. By default this parameter is set on 255. The adjustment range is 128 to 255. Backlight > In this box you can activate the optional backlight. The backlight function is an option that is only available for ROWE RC scanners. Leading Edge > In this box you can define a margin to be clipped at the front edge of the scan. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Left Edge > In this box you can define a margin to be clipped at the left edge of the scan. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Right Edge > In this box you can define a margin to be clipped at the right edge of the scan. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Trailing Edge > In this box you can define a margin to be clipped at the trailing edge of the scan. By default his parameter is set on 0. The adjustment range is 0mm to 100000mm. Invert > In this box you can activate, respectively deactivate the inverting function.
167
ROWE RC/RCS Scanner Templates
Mirror > In this box you can activate, respectively deactivate the mirroring function. Run Out > In this box you can define in what position the original is to be output by the scanner. You can choose from the following options: o Front: After scanning the original is put back on the feed table. o Front_hold: After scanning the original is put back on the feed table. The original is held in the front transport rollers. o Back: After scanning the original is output at the back of the scanner. o Back_hold: After scanning the original is output at the back of the scanner and held in the rear transport rollers. Safedrive > In this box you can activate, respectively deactivate the „Safedrive“ function. When the “Safedrive” function is activated, the transport speed is reduced to a defined speed.
In the „Edit print parameters“ section on the „Profile Editor“ page you can define the following parameters:
4
With Scan to File: Printer > By means of this parameter you can select the colour mode desired. It can be chosen from the following modes: o Truecolor: 24bit RGB colour o Grayscale: 256 greyscales o Grayscale HQ: 256 greyscales created from a colour image Note: In the Grayscale HQ mode the ROWE scanner scans at the same speed as in the colour mode. File-Format > By means of this parameter you can select the file format desired. It can be chosen from the following: o TIFF (Tagged Image File Format) is a file format for saving image data; this image data is generally provided by scanners, image input devices, drawing and photo editing programmes. TIFF describes and stores raster image data. TIFF is the most important file type for the exchange of image files. TIFF supports for example lossless image compression.
168
Chapter 4: Detail configuration o JPEG (Joint Photographic Experts Group) is a procedure standardised in September 1992 for lossy compression of digital (natural) pictures, that was named after the committee by which it was developed. JPEG (shortly JPG) is one of the widest spread graphic formats for coloured photos and graphics. o PDF (Portable Document Format) is a file format capturing all elements of a printed document in the form of an electronic image, that you can display, print or forward. o CALS (Computer-Aided Acquisition and Life-Cycle Support) has since the 1980es been the name for a worldwide strategy of authorities and enterprises for changing comprehensive technical documentation from paper to electronic documents. Originally CALS was developed by the US Department of Defense in order to accomplish uniform interchange formats (such as SGML, CGM and IGES) above all in the fields of military and armament. The file format CALS is solely used for B/W drawings. Tiff - Options > In this box you can define a TIFF compression. It can be chosen from the following compressions: o TIFF uncompressed is an uncompressed TIFF for colour and b/w. o TIFF jpeg is a compression scheme for scanning long colour originals. For this purpose a TIFF consisting of compressed JPEG stripes is used. Contrary to JPEG, this format is not limited in length. The compression rate can be defined via the JPEG quality. This compression scheme is lossy. o TIFF indexed is a compression scheme for scanning colour originals. The colours which are reproduced in the file are reduced to 256 colourings (4-4-3 colour range). o TIFF g4 (Group 4) is a lossless compression scheme for b/w line drawings. o TIFF packbits is a simple, lossless compression scheme for b/w line drawings. o TIFF zip is a lossless compression scheme for b/w and colour originals. Note:: Wählen Sie die Options „TIFF g4“ oder „TIFF-packbits“ nur dann, wenn Sie sicher sind, dass Sie diese Komprimierungen später verwenden können. Wählen Sie in allen anderen Fällen die Option „TIFF uncompressed“. Note: Wenn Sie schwarz/weiße Text- und Vektorzeichnungen scannen, verwenden Sie im Allgemeinen die „TIFF g4“ Komprimierung, da die „TIFF packbits“ Komprimierung in der Regel zu einem größeren Ergebnis führt. Note: „TIFF - g4“ oder „TIFF packbits“ sind Komprimierungsmethoden für schwarz/weiße Text- und Vektorzeichnungen. Wenn Sie diese Komprimierungen beim Scannen eines Fotos mit vielen Graustufen verwenden, kann dies zu einer negativen Komprimierung führen: Die Datei wird vergrößert anstatt verkleinert. Sie sollten in diesen Fällen daher die Komprimierungen mit Caution verwenden. JPEG - Quality > In this box you can define the compression rate when the file formats „JPEG“ or „TIFF JPEG“ are selected. By default this parameter is set on 85%. The adjustment range is 5% to 100%.
169
ROWE RC/RCS Scanner Templates
Note: JPEG compression is related with loss in quality, i.e. the lower the adjustment, the higher the compression, but also the higher the loss in quality. Output - DPI > In this box you can define what resolution the created file is to have. In this process the ROWE scanner interpolates the real scan resolution into the desired output resolution, which is defined in this box. With the setting „0“ the scan resolution is immediately assumed. The adjustment range is 25 to 1200 dpi in 1dpi steps. Optionally an interpolated resolution of up to 4800 dpi is possible. Convert into ICC profile > In this box you can activate, respectively deactivate the scan data that is considered in the ROWE Scanner ICC Profile calculation. Contrast > In this box you can define the contrast in the scan process. By default this parameter is set on 127. The adjustment range is 0 to 255. Brightness > In this box you can define the brightness in the scan process. By default this parameter is set on 127. The adjustment range is 0 to 255. Gamma > In this box you can define the gamma in the scan process. By default this parameter is set on 17. The adjustment range is 0 to 25. Rotation > In this box you can define a rotation between 0 and 270 degrees in 90 degree steps. If the setting „auto“ is selected, the scanner rotates the image automatically. Account > In this box you can define the cost centre account which is recorded via the optional „ROWE COST CONTOL“ software. With Scan to Copy: Printer > In this box, select the printer which is to be addressed when copying. Resolution > In this box you can define the output resolution with an HP Design Jet. The output resolution with a ROWE printer is always 600 dpi. Note: This parameter is solely relevant for HP printers. Contrast > In this box you can define the contrast in the output process. By default this parameter is set on 127. The adjustment range is 0 to 255. This value is also used when copying via the ROWE SCAN MANAGER. Brightness > In this box you can define the brightness in the output process. By default this parameter is set on 127. The adjustment range is 0 to 255. This value is also used when copying via the ROWE SCAN MANAGER.
170
Chapter 4: Detail configuration Gamma > In this box you can define the gamma in the scan process. By default this parameter is set on 17. The adjustment range is 0 to 25. This value is also used for copying via the ROWE SCAN MANAGER. Sharpen > In this box you can define the sharpness in the output process. By default this parameter is set on 127. The adjustment range is 0 and 255. This value is also used when copying via the ROWE SCAN MANAGER. Copies > In this box you can define the number of copies in the output process. By default this parameter is set on 127. The adjustment range is 0 to 255. Margin top > In this box you can define a margin which is to be added to the leading edge of the printout. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Margin left > In this box you can define a margin which is to be added to the left edge of the printout. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Margin right > In this box you can define a margin that is to be added to the right edge of the printout. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Margin bottom > In this box you can define a margin that is to be added to the trailing edge of the printout. By default this parameter is set on 0. The adjustment range is 0mm to 100000mm. Media source > In this box you can select the desired roll for a multi-roll HP Design Jet. When selecting “Auto”, the printer automatically uses the suitable roll. Note: This parameter is solely relevant for HP printers. Pagesize > In this box you define the format on which the copy is to be output. When selecting „Auto“, the printer automatically uses the suitable format. Pageorientation > In this box you can select the orientation of the copy when being output, under usage of an output format. Mirror > In this box you can mirror the HP Design Jets output. Note: This parameter is solely relevant for HP printers. Quality > In this box you can determine the print quality of the HP Design Jet. o 0 = draft o 50 = standard o 100 = high quality Note: This parameter is solely relevant for HP printers. Maxdetail > In this box you can activate/deactivate the „Maximum Detail Sharpness“ mode for output on an HP Design Jet. Note: This parameter is solely relevant for HP printers.
171
ROWE RC/RCS Scanner Templates
No Cutter > In this box you can activate/deactivate the paper cut after output on an HP Design Jet. Note: This parameter is solely relevant for HP printers. Grayscale > In this box you can activate/deactivate the fix format mode. This means that if a fix format was defined in the parameter „Page Size“ and „Fixed Format” is activated, not only is the width determined, but the scanner also scans the length given by the selected format only. Note: This parameter is solely relevant for HP printers. Renderintet > In this box you activate/deactivate the automatic colour space adaptation of the HP printer. Note: This parameter is solely relevant for HP printers. Antialising > In this box you can activate/deactivate the automatic smoothing of edges by the HP printer. Note: This parameter is solely relevant for HP printers. Zoom > In this box you can, independent of the original format, perform a linear scaling in 0.25 steps. Note: This parameter is solely relevant for HP printers. Scalefactor > In this box you can, independent of the original format, perform a linear scaling in 0.25 steps. Note: This parameter is solely relevant for ROWE printers. Scalemode > Fit: The file is adapted to the output format, i.e. it is enlarged, respectively reduced. > Abstract: In this scaling mode the file is always output at 1:1. However, if the file is larger than the output format, the file is downscaled on the output format. With this function, however, files are never output enlarged. Note: The scaling mode has lower priority than the scaling factor, which means that the setting of the scale mode is ignored if the scaling factor is not set on 1.0. Note: The scaling modes „Fit“ or „Abstract“ may only be selected if you have selected a format (not „auto“ or „manual“) in the „Pagesize“ box, since there is no scaling performed in the „auto“ mode, and the page adaptation mode thus has no influence. Note: This parameter is solely relevant for ROWE printers. Header position > In this box you can set the header position of the inserted original. The header of a drawing is the title block, in which the name and the number of the drawing are written. In order to have this header legible on the first page of the folded drawing after copying, you need to indicate to the system at which position the header is located during the scan process. Note: This parameter is solely relevant for ROWE printers.
172
Chapter 4: Detail configuration Rotation > In this box you can set rotation angles by which the print files are to be rotated. It can be chosen from the following settings: 0 no rotation, 90-270: rotation by 90-270 degrees. AUTO: the document is automatically adapted to the available paper roll by means of according rotation. In connection with an input of the header position, the document is automatically fed into the folding system in the correct position. Postprocess > In this box you can select the folding programme for the optional ROWE online folding system. Note: This parameter is solely relevant for ROWE printers. Outputbin > In this box you can select a certain stacking tray of the optional ROWE sorter, “Belt 1-3”. With ROWE network printers with front output you can furthermore choose this one: “Front”. The default setting is “Normal“. In this setting the printer decides automatically, depending on the job. Note: This parameter is solely relevant for ROWE printers. Bannerfilename > In this box you can select the cover sheets defined on the ROWE network printer. Note: This parameter is solely relevant for ROWE printers. Banneroption > In this box you can activate the cover sheet function and determine the cover sheet position when the copy is output on the printer. Note: This parameter is solely relevant for ROWE printers. Stampoption > In this box you can select the stamps defined on the ROWE network printer and have them printed on the copy. Note: This parameter is solely relevant for ROWE printers. Labeloption > In this box you can select the labels defined on the ROWE network printer and have them printed on the copy. Note: This parameter is solely relevant for ROWE printers. Fallbackstaple > In this box you can determine the reaction to a full stacking tray on the ROWE sorter. The default setting is „Default“, i.e. the default settings of the printer are applied. When selecting „FIT“, the copy output is stopped and a demand for resources is displayed. When selecting „Ignore“, the copy job is output on the next tray available. Note: This parameter is solely relevant for ROWE printers. Fallbackmaterial > In this box you can determine the reaction to a missing output medium on the ROWE network printer. The default setting is „Default“, i.e. the default settings of the printer are applied. When selecting „FIT“, the copy output is stopped and a demand for resources is displayed. When selecting „Ignore“, the copy job is output on an available medium. Note: This parameter is solely relevant for ROWE printers.
173
ROWE RC/RCS Scanner Templates
Fallbackonerror > In this box you can determine the reaction to a general fault on the ROWE network printer. The default setting is „Default“, i.e. the default settings of the printer are used. When selecting „Ignore“, the copy job is output nevertheless. Note: This parameter is solely relevant for ROWE printers. Fallbackonformat > In this box you can determine the reaction to a missing output format on the ROWE network printer. The default setting is „Default“, i.e. the default settings of the printer are used. When selecting „FIT“, the copy output is stopped and a demand for resources is displayed. When selecting „Larger“, the copy job is output on the next larger format. Note: This parameter is solely relevant for ROWE printers. Pagetolerance > In this box you can set the page tolerance in percent. The tolerance value set here determines by how many percent a file may be larger in order to be still output on the next smaller roll. At a tolerance value of 1%, an A3 print file for example may be approx. 2mm larger than the A3-roll, in order to be still output on this roll. The output is of course cut by these 2mm. Note: This parameter is solely relevant for ROWE printers. Priority > In this box you can set the priority of the output on the ROWE network printer. The higher the value, the higher the priority. A job with increased priority will be output earlier than a job with low priority. Note: This parameter is solely relevant for ROWE printers. Account > In this box you can define the cost centre account, which is recorded by means of the optional „ROWE COST CONTROL“ software. Confirm your set parameters in the respective section (scan/print parameters) by clicking on „OK“.
In order to save the set parameters, enter the file name in the box „Enter profilename“ and confirm your entry by clicking on the „Save“ button. Note: Do not use any umlauts or special characters in the name.
174
5
6
Chapter 4: Detail configuration The new template is now displayed in the list.
7
Change of an Existing Template In order to modify an existing template, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Profile Editor“ page.
2
175
ROWE RC/RCS Scanner Templates
By clicking on the desired template, the settings are loaded into the editor. Change the respective parameter in the scan and print section. Confirm you entries by clicking on the „OK“ button in the respective section.
In order to save the set parameters, the file name of the relevant template must be entered in the box „Enter profilename“. If this is the case, save your modifications by clicking on the „Save“ button. Note: Do not use any umlauts or special characters in the name.
176
3
4
Chapter 4: Detail configuration
Download of an Existing Template In order to download an existing template, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Profile Editor“ page.
By clicking on the „download“ button in the line of the desired template, the template is downloaded.
2
3
177
ROWE RC/RCS Scanner Templates
Upload of a Template out of a File In order to load a template out of a file, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Profile Editor“ page.
By clicking on the “Browse“ button in the line “Profile Upload“, you can select the file. Start the upload by means of the “OK“ button.
178
2
3
Chapter 4: Detail configuration The loaded profile now appears in the list
4
Deletion of an Existing Template In order to delete an existing template, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Profile Editor“ page.
2
179
ROWE RC/RCS Scanner Templates
By clicking on the button „Delete“ in the line of the respective template, the template is deleted.
180
3
Chapter 4: Detail configuration user-defined scan formats The ROWE scanner offers the option to create user-defined scan formats. These can then be promptly selected via the ROWE scanner operator panel under „Format“. The definition of the formats is comfortably effected via an editor. In order to create user-defined formats, please proceed as follows: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Paper Formats“ page.
On the “Paper Formats“ page in section “Add new format“, please enter the desired name and the dimensions in millimetres of the new format in the respective boxes. Adopt your entries by clicking on the “OK” button in the column “Save“.
2
3
181
user-defined scan formats
The new user-defined format is now displayed in the list. The updating on the ROWE RC Scanner is effected every 120 seconds. Note: When scanning a user-defined format, the zero point of the ruler is always the starting point of the width of the user-defined format. Note: For the creation of user-defined formats in the ROWE SCAN MANAGER, please refer to section „ROWE SCAN MANAGER“ in the ROWE 40006000 series user manual.
182
4
Chapter 4: Detail configuration
Scanner
Accounting
The ROWE scanner offers the option to record every scan with respect to cost centres. This optional software automatically records the data. Afterwards the user can call the data required for the desired period comfortably via an editor. The following data is recorded by the optional software: Timestamp > Date and time at which the respective scan was carried out Account > User-definable cost centre which can be selected on the ROWE Scanner and in the ROWE SCAN MANAGER. Status > Job status after processing, e.g. “printed“ or “discontinued“. Job Name > Given job name Job-ID > Processing number of the internal ROWE controller User > Name of the user logged in Job Copies > Number of job copies Copies > Number of file copies . Medium > Medium on which was printed Scale Factor > Scaling factor of the scan (enlarged/reduced) Foldprogram > Name of the folding programme by which the job was processed. Area > The area is indicated in square metres with two decimal places. Size > The size is indicated in millimetres, height x width, with two decimal places. File > With scan-to-file, the file name with file extension is indicated in the column „File“. Queue > The queue via which the scan was processed. Printer Name > With scan-to-copy, the name of the printer that the copy was sent to is indicated in the column „Printer“. Colormode > In this column the output mode is documented, e.g. colour, poster mode. Resolution > In this column the output resolution is documented.
183
Scanner Accounting
Configuration of the Optional Scanner Accounting: Select the main menu of the ROWE device in the browser and open the menu item „Scanner Configuration“. This area is password protected.
1
The access data for the authorised ROWE service engineer is: User: Password:
service surf@rx
Note: This access data is solely intended for the authorised ROWE service engineer. The access data for the customer’s administrator is the following: User: Password:
administrator admin
This password is preset on delivery and can be changed by the customer. Now select the „Accounting“ page.
In the upper section on the „Accounting“ page, select the link „ Edit Accounts / Settings“.
184
2
3
Chapter 4: Detail configuration On the configuration page you can now create new cost centres and additionally define the values that are to be analysed. Note: The scanner accounting software is an optional one.
4
185
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems By means of the device parameters of the ROWE systems, you can make device-specific adjustments directly via the operator panel. In order to select the parameters, please proceed as follows:
Keep the enter-key on the operator panel pressed for 3 seconds. The menu opens.
Machine data
1
2 Select the menu item “machine data” by means of the arrow keys “left/ right” and confirm your selection by the enterkey. Thereby you switch automatically to the next menu level. By means of the offline-key you can quit the menu.
Machine data Parameters
3 Select the menu item “parameters” by means of the arrow keys “left/ right” and confirm your selection by the enterkey. Thereby you switch automatically to the next menu level. By means of the offline-key you can quit the menu.
186
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems
Maschine data Parameters Password x x x x
Now enter the access password via the arrow keys and the enter-key.
1.
2.
3.
4
4.
1. Enter + 2. right + 3. down + 4. left + By means of the offline-key you can quit the menu. Maschine data Parameters Sollw fix paper 165°C
Now select the desired parameter via the arrow keys, and change the parameter value by means of the arrow keys. Confirm your selection by means of the enter-key.
5
By means of the offline-key you can quit the menu You can adjust the following parameters: Fix set value paper > By means of this parameter, you can define the fusing temperature (°C) on the heater roller surface. This temperature is used for printing on plain paper and tracing paper. The adjustment range is 100°C to 200°C in 1°C-steps. The following default temperatures are recommended by the manufacturer: o ROWE RS / RCS 4000 = 165°C – 170°C o ROWE RS / RCS 6000 = 175°C – 180°C o ROWE RS / RCS 8000 = 185°C – 190°C o ROWE RS / RCS 9000 = 190°C – 195°C Fix set value film > By means of this parameter, you can define the fusing temperature (°C) on the heater roller surface. This temperature is used for printing on film, vellum and polyester. The adjustment range is 100°C to 200°C in 1°C-steps. The following default temperatures are recommended by the manufacturer: o ROWE RS / RCS 4000 = 155°C o ROWE RS / RCS 6000 = 160°C o ROWE RS / RCS 8000 = 165°C o ROWE RS / RCS 9000 = 170°C Value toner concentr > By means of this parameter, you can define the target value of the toner concentration in the developer unit. Increasing this parameter leads to increasing the toner concentration.
187
The adjustment range is located between 75 and 125 points. The following default value is recommended by the manufacturer: 100 Max toner amount > By means of this parameter, you can define the maximum toner volume which may be interspersed into the developer in one toner replenishment process (this process is repeated every 20 seconds, if necessary). The parameter indicates the maximum running time of the toner hopper motor in seconds. With the toner hopper unit of the ROWE RS 4000 + 6000, one second corresponds to approximately 1 gram. As regards the ROWE RS 8000 + 9000 printers, one second corresponds to approx. 2 grams. By means of this parameter, you can limit the toner replenishment quantity, which is influenced by the parameter „rel. toner amount”. The adjustment range is 1 to 16. The following default value is recommended by the manufacturer: 3. Rel. toner amount > By means of this parameter, you can influence the toner replenishment performance of the ROWE system. This means that if this value is increased, the system already reacts very strongly to even a minor weakening of the developer mixture (actual value less than target value), namely by an increased running time (high toner volume) of the toner hopper unit. If the value is decreased, the system reacts with only low toner volume to a minor weakening of the toner mixture (actual value less than target value). The adjustment range is 1 to 8. The following default value is recommended by the manufacturer: 2 > This parameter must be increased on devices on which a lot of printouts with high data density (e.g. posters) are printed. Recommended setting: 3-4. > On devices, on which solely line drawings are printed, the parameter should not exceed the value of 2. Note: The maximum toner volume which can be interspersed by increasing the parameter „Rel. toner amount“, is limited by the parameter „Max. toner amount“. Cor Thermistor 1 > This parameter serves for adjusting the temperature sensor to the real temperature of the heater roller. You define an offset value that is offset against the actual value displayed under „Fix set value paper“. This parameter influences the measured temperature of the middle temperature sensor of the heater roller. The default value 100 corresponds to the temperature measured by the temperature sensor. The resolution of the changing levels is approx. 1°C relating to the initial value of the temperature sensor. This means that if the parameter is increased, the displayed actual value gets higher; if the parameter is decreased, the actual value gets lower. The adjustment range is 80 to 120. The following default value is recommended by the manufacturer: 105. Note: In order to adjust this parameter, please proceed as follows: 1. Have the printer warm up to the target temperature of paper (the device is ready for operation). 2. Open the rear cover and measure the surface temperature in the middle section of the heater roller by means of a temperature measuring device. 3. Compare the measured temperature with the actual value displayed under „Fix set value paper” (left actual value). 4. If the measuring result differs from the actual value, you must adjust the parameter „Cor Thermistor 1“ as follows: o In case the displayed actual value is higher than the factually measured temperature, you have to decrease the parameter value. o In case the actual value displayed is lower than the factually measured temperature, you have to increase the parameter value. 5. Check the settings by anew measuring and comparing. Repeat this process until the
188
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems actual value differs by maximum +/- 2° C. Cor Thermistor 2 > This parameter serves for adjusting the temperature sensor to the real temperature of the heater roller. You define an offset value that is offset against the actual value displayed under „Fix set value paper“. This parameter influences the measured temperature of the outer temperature sensor of the heater roller. The default value 100 corresponds to the temperature measured by the temperature sensor. The resolution of the changing levels is approx. 1°C relating to the initial value of the temperature sensor. This means that if the parameter is increased, the displayed actual value gets higher; if the parameter is decreased, the actual value gets lower. The adjustment range is 80 to 120. The following default value is recommended by the manufacturer: 105. Note: In order to adjust this parameter, please proceed as follows: 1. Have the printer warm up to the target temperature of paper (the device is ready for operation). 2. Open the rear cover and measure the surface temperature in the outer section of the heater roller by means of a temperature measuring device. 3. Compare the measured temperature with the actual value displayed under „Fix set value paper (right actual value). 4. If the measuring result differs from the actual value, you must adjust the parameter „Cor Thermistor1“ as follows: o In case the displayed actual value is higher than the factually measured temperature, you have to decrease the parameter value. o In case the actual value displayed is lower than the factually measured temperature, you have to increase the parameter value. 5. Check the settings by anew measuring and comparing. Repeat this process until the actual value differs by maximum +/- 2° C. Cor infeed roller 1 > By means of this parameter you can define the speed at which the medium is transported to the OPC-drum. The speed, which is defined by the parameter “Cor infeed roller 1“, influences the scale over the first 250 mm of the printout. The default value 100 corresponds to the model-dependent nominal speed. The resolution of the changing levels is located at approx. 0.1% relating to the nominal speed of the ROWE device. This means that if the parameter is increased, the scale gets smaller, if the parameter is decreased, the scale gets larger. The adjustment range is 80 to150 . The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 106 o ROWE RS / RCS 6000 = 116 o ROWE RS / RCS 8000 = 118 o ROWE RS / RCS 9000 = 100 Attention: This parameter is also very strongly influenced by the setting of the parameter “Cor fusing roller“. Cor infeed roller 2 > Mit diesem Parameter definieren Sie die Geschwindigkeit, mit welcher das Medium der OPC-Trommel zugeführt wird. Die Geschwindigkeit, die durch den Parameter „Kor Einlaufwalze 2“ definiert wird, beeinflusst den Maßstab nach den ersten 250 mm bis zur Bildung der Schneideschlaufe ca. 250 mm vor Ende des Ausdruckes. Der Standardwert 100 entspricht der modellabhängigen Nenngeschwindigkeit. Die Auflösung der Änderungsstufen liegt bei 0,1% bezogen auf die Nenngeschwindigkeit des ROWE Gerätes. D.h., erhöht man den Parameter, wird der Maßstab kleiner, senkt man den Parameter wird der Maßstab größer. Der Einstellbereich liegt zwischen 80 und 150 . Folgender Standardwert
189
wird werkseitig empfohlen: o ROWE RS / RCS 4000 = 96 o ROWE RS / RCS 6000 = 96 o ROWE RS / RCS 8000 = 94 o ROWE RS / RCS 9000 = 94 Attention: This parameter is also very strongly influenced by the setting of the parameter „Cor fusing roller“. Cor infeed roller 3 > By means of this parameter, you can define the speed at which the medium is transported to the OPC-drum. The speed, which is defined by the parameter „Cor infeed roller 3“, influences the scale from the formation of the cutting loop up to approx. 250 mm before the end of the printout. The default value 100 corresponds to the model-dependent nominal speed. The resolution of the changing levels is approx. 0.1% relating to the nominal speed of the ROWE device. This means that if the parameter is increased, the scale gets smaller; if the parameter is decreased, the scale gets larger. The adjustment range is located between 80 and 150. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 96 o ROWE RS / RCS 6000 = 96 o ROWE RS / RCS 8000 = 94 o ROWE RS / RCS 9000 = 94 Attention: This parameter is also very strongly influenced by the setting of the parameter „Cor fusing roller“. C or Fixierwalze > By means of this parameter, you can define the speed at which the medium is transported from the OPC-drum to the fusing unit. The speed that is defined by the parameter „Cor fusing roller“ influences the scale after the first 250 mm up to the end of the printout. The default value 100 corresponds to the model-dependent nominal speed. The resolution of the changing levels is approx. 0.1% relating to the nominal speed of the ROWE device. This means that if the parameter is increased, the scale gets smaller; if the parameter is decreased, the scale gets larger. The adjustment range is located between 80 and 150. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 97 o ROWE RS / RCS 6000 = 97 o ROWE RS / RCS 8000 = 96 o ROWE RS / RCS 9000 = 94 Attention: This parameter has very strong influence on the parameters „Cor infeed roller“: In case the fuser roller speed is too high compared to that of the in-feed roller, the medium would be drawn by the higher mechanical grip of the fusing roller. Cor plot beginning > By means of this parameter, you can define the front margin of the printout: If the value is increased, the data-free margin gets larger; if the value is decreased, the margin gets shorter. The adjustment range is located between 10 and 40. The following default value is recommended by the manufacturer: o ROWE RS / RCS 4000 = 23 o ROWE RS / RCS 6000 = 23 o ROWE RS / RCS 8000 = 25 o ROWE RS / RCS 9000 = 25 Note: This parameter does not influence the sheet length. The parameter only influences
190
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems the position as of which the image is written on the medium. Kor Rolle 2,4,6 > By means of this parameter, you can balance differences in sheet length which may occur with rolls 2 and 4 due to transportation: If you increase the value, the plans from rolls 2 and 4 get longer; if you decrease the value, the plans get shorter. The following default value is recommended by the manufacturer: -1. Cor length area 1 ( By means of this parameter, you can influence the sheet length of all printouts having a total plan length of up to 230mm (A4 horizontal). The correction has an effect on the trailing edge. The adjustment range is located between 0 and 40. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 25 o ROWE RS / RCS 6000 = 23 o ROWE RS / RCS 8000 = 17 o ROWE RS / RCS 9000 = 16 Cor length area 2 ( By means of this parameter, you can influence the sheet length of all printouts having a total plan length of 231mm to 245mm. The correction has an effect on the trailing edge. The adjustment range is located between 0 and 40. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 14 o ROWE RS / RCS 6000 = 6 o ROWE RS / RCS 8000 = 3 o ROWE RS / RCS 9000 = 2 Note: You can test this length span by printing an A3 plan scaled on 80%. Cor length area 3 ( By means of this parameter, you can influence the sheet length of all printouts having a total plan length of 246 mm to 345mm. The correction has an effect on the trailing edge. The adjustment range is located between 0 and 40. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 30 o ROWE RS / RCS 6000 = 23 o ROWE RS / RCS 8000 = 22 o ROWE RS / RCS 9000 = 17 Cor length area 4 ( By means of this parameter, you can influence the sheet length of all printouts having a total plan length of 346 mm to 430mm. The correction has an effect on the trailing edge. The adjustment range is located between 0 and 40. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 33 o ROWE RS / RCS 6000 = 24 o ROWE RS / RCS 8000 = 16 o ROWE RS / RCS 9000 = 16 Cor length area 5 (>430mm) > By means of this parameter, you can influence the sheet length of all printouts having a total plan length of more than 430mm. The correction has an effect on the trailing edge. The adjustment range is located between 0 and 40. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 29
191
o ROWE RS / RCS 6000 = 19 o ROWE RS / RCS 8000 = 18 o ROWE RS / RCS 9000 = 20 Cutting Loop > By means of this parameter, you can influence the size of the cutting loop which is required for the cut. The adjustment range is located between 10 and 140. The following default values are recommended by the manufacturer: o ROWE RS / RCS 4000 = 15 o ROWE RS / RCS 6000 = 20 o ROWE RS / RCS 8000 = 100 o ROWE RS / RCS 9000 = 120 Note: The cutting loop size can be checked visually. As a basic principle, there still must be some rest of the loop after the cut.
Paper length (test print) > By means of this parameter, you can define the length of the test print in millimetres. This test print is released by pressing the arrow-keys „left“ and „right“ at the same time. The adjustment range is located between 100 and 900. The following default value is recommended be the manufacturer: 200 Note: By means of this parameter, you can generate various test prints in different lengths, in order to adjust the individual length spans. Autom. Online > By means of this parameter, you can define the time in minutes after which the ROWE printer automatically switches from the offline mode back to the online mode. The setting „0“ means that this function is deactivated. The adjustment range is located between 0 and 60. The following default value is preset on delivery: 0. Service Interval > By means of this parameter, you can define the interval in running metres after which the ROWE printer is to display the message „Service Date“. In addition, the running metres performed since the last service appointment are displayed next to the parameter. The adjustment range is located between 5000 and 20000. The following default value is preset on delivery: 10000m Note: After service performance on the respective ROWE printer, the service counter can be reset by pressing the keys „enter“ and „left arrow“ at the same time when the parameter is opened. Full step frequency (stand-by speed) > By means of this parameter, you can define the fusing roller speed in the standby mode. The speed has substantial effect on the noise development of the printer in the standby
192
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems mode. The adjustment range is located between 2 and 40. The following default value is preset on delivery: 13 Jam control > By means of this parameter, you can stepwise deactivate the jam control of the printer until the next reboot. In this context you can select from the following stages: o 0 = Jam control is completely deactivated o 1 = Jam control is only activated in the drawer area up to the OPC-drum, i.e. the exit sensor (small wheel) is deactivated. o 2 = Jam control is active in all areas. The following default value is preset on delivery: 2 Note: Do only use this parameter for fault diagnostics. After every reboot of the printer, the parameter is automatically reset on the default value 2“. Autom. set back > By means of this parameter, you can define the time in minutes after which the ROWE printer automatically defers a print job that has met a resource error. The setting „0“ means that this function is deactivated. The adjustment range is located between 0 and 1. The following default value is preset on delivery: 0 Note: If the „automatic set back“ function is deactivated, a resource demand that is not observed by the user may lead to blocking the output, since the printer is waiting for some input from the user. Scan border front > By means of this parameter, the scan start is defined, i.e. that point of the original is determined, as from which the scan lines start to scan. If you increase the value, the scan lines start the scan process earlier and the front edge of the scan gets longer. If you decrease this value, the scan lines start the scan process later and the front edge of the scan gets shorter. The adjustment range is located between 0 and 50. The following default value is preset on delivery: 24 Note: If this parameter is decreased too much, this may lead to problems regarding the width detection. Scan border back > By means of this parameter, you can define the scan end, i.e. that position of the original is determined, as from which the scan lines stop scanning. If you increase the value, the scan lines stop the scan process later and the trailing edge of the scan gets longer. If you decrease the value, the scan lines stop the scan process earlier and the trailing edge of the scan gets shorter. The adjustment range is located between 0 and 50. The following default value is preset on delivery: 36 Autom. Profile 0 > By means of this parameter, you define the time in minutes, after which the ROWE scanner is automatically reset on the customised default settings. The setting „0“ means that this function is deactivated. The adjustment range is located between 0 and 30 minutes. The following default value is preset on delivery: 0.
193
ROWE RS/RCS printer Hardware diagnosis
ROWE RS/RCS printer Hardware diagnosis By means of the ROWE hardware diagnosis tool, the hardware components of the ROWE systems can be checked regarding their function. In order to start the hardware diagnosis, please proceed as follows:
Keep the enter-key on the operator panel pressed for three seconds. The menu opens.
Maschine data
1
2 Select the menu item “machine data” by means of the arrow keys “left/ right” and confirm your selection by the enterkey. Thereby you switch automatically to the next menu level. By means of the offline-key you can quit the menu.
Maschine data Parameter
3 Select the menu item “parameters” by means of the arrow keys “left/ right” and confirm your selection by the enterkey. Thereby you switch automatically to the next menu level. By means of the offline-key you can quit the menu.
194
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems
Maschine data Parameter Passwort x x x x
Now enter the access password via the arrow keys and the enter-key.
1.
2.
3.
4
4.
1. Enter + 2. right + 3. down + 4. left + By means of the offline-key, you can quit the menu.
*Plotter Diagnose* DC Output
5 Now select the desired component group via the arrow keys left/right. Afterwards switch to the next line via the arrow-key “down” and select the respective component there.
Drawerheater ON/OFF
Behind the name of the currently selected component, the operation status is displayed. By means of the green button „Start / Online“ you can activate/deactivate the component.
6
195
ROWE RS/RCS printer Hardware diagnosis
* Plotter Diagnose * Diagnose close
You can quit the ROWE hardware diagnosis by switching to the second line via the arrow-key „up“ and
7
then selecting the menu item „Diagnose close“ via the arrow keys „left/right“. Confirm your selection by means of the enter-key. Note: As soon as you activate the ROWE hardware diagnosis, the internal ROWE controller PC is automatically shut down. After completion of the ROWE hardware diagnosis, the PC is rebooted.
By means of the ROWE hardware diagnosis, you can test the following components: Digital Inputs Beep on/off > If this function is selected and activated, a beep is effected on every status change of a light barrier or a switch. By means of this test, you can check all light barrier sensors regarding their function by covering and uncovering them. Furthermore you can test the reed contacts of the safety circuit, as well as the end switches of the paper drawers and of the cutter. DC Outputs Relais K1 on/off > By means of this function, contactor K1 is activated. By default, the contactor is activated when the hardware diagnosis is started, since the supply voltage for the drives and further components is only available if the contactor is switched on. Heater 1750W on/off > By means of this function, the 1750 W heating rod that warms the middle area of the heater roller is activated. For security reasons the heating rod is automatically switched off again two seconds after switch-on. Heater 1350W on/off > By means of this function, the 1350 W heating rod that warms the outer area of the heater roller is activated. For security reasons the heating rod is automatically switched off again two seconds after switch-on. Drawer heater on/off > By means of this function, the optional heating for the media rolls in all drawers is activated, respectively deactivated.
196
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems Note: With ROWE network printers of the 8000 + 9000 series, this control exit is used for controlling the paper roll rewinding motor. Eraserlamp on/off > By means of this function, the eraser light line in the process unit is activated, respectively deactivated. DC Motors Cutter 1 on/off > By means of this function, the cutter in drawer 1 is activated. A cutter move from the respective end position to the other end position is executed. After the cutter has reached the new end position, the function is deactivated. Note: The cutter move is runtime controlled, i.e. if the end position is not reached within the 1.5-fold time that the cutter requires for moving from end position to end position, the cutter control is switched off to prevent damaging. Cutter 2 on/off > By means of this function, the cutter in drawer 2 is activated. A cutter move from the respective end position to the other end position is executed. After the cutter has reached the new end position, the function is deactivated. Note: The cutter move is runtime controlled, i.e. if the end position is not reached within the 1.5-fold time that the cutter normally requires for moving from end position to end position, the cutter control is switched off to prevent damaging. Cutter 3 on/off > By means of this function, the cutter in drawer 3 (6-roll printer) is activated. A cutter move from the respective end position to the other end position is executed. After the cutter has reached the new end position, the function is deactivated. Note: The cutter move is runtime controlled, i.e. if the end position is not reached within the 1.5-fold time that the cutter normally requires for moving from end position to end position, the cutter control is switched off to prevent damaging. Print Unit on/off > By means of this function, the developer unit drive is switched on. For security reasons and in order to protect the OPC-drum, the drive is automatically switched off again two seconds after switch-on. Hopper Unit on/off > By means of this function, the toner hopper unit drive is switched on. For security reasons and in order to prevent unallowable excess toner replenishment, the drive is automatically switched off again two seconds after switch-on. Cleaning Unit on/off > By means of this function, the screw conveyor drive in the cleaning unit is activated, respectively deactivated. Output Deflector on/off > By means of this function, the output deflector drive is activated. The function can only be tested with devices having the front output option. Note: The motor does not take an end position. This is solely a test of the drive. Infeed Folder on/off > By means of this function, the in-feed roller drive of the optional ROWE folding machine is switched on/off. This function can only be tested with devices that are connected to a ROWE folding machine. Folder Deflector on/off > By means of this function, the deflector drive of the optional ROWE folding machine is
197
ROWE RS/RCS printer Hardware diagnosis
switched on/off. This function can only be tested with devices that are connected to a ROWE folding machine. Suction Fans on/off > By means of this function, the fans (right and left) of the suction channel are switched on/ off. Cooling Fans on/off > By means of this function, the fans (right and left) serving for cooling the system are switched on/off. Stepping Motors Roll 1 on/off > By means of this function, the paper transport drive of media roll 1 is switched on/off. Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! Roll 2 on/off > By means of this function, the paper transport drive of media roll 2 is switched on/off. Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! Roll 3 on/off > By means of this function, the paper transport drive of media roll 3 is switched on/off. Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! Roll 4 on/off > By means of this function, the paper transport drive of media roll 4 is switched on/off. Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! Loop Roller on/off > By means of this function, the loop roller drive is switched on/off. Input Roller on/off > By means of this function, the in-feed roller drive is switched on/off. Drum on/off > By means of this function, the drum drive is switched on/off. For security reasons and in order to protect the OPC-drum, the drive is automatically switched off again two seconds after the switch-on. Fuser Roller on/off > By means of this function, the fuser roller drive is switched on/off. R5/Scanout on/off > By means of this function, different components are activated on the individual devices. > ROWE RS: By means of this function, the paper transport drive of media roll 5 is switched on/off. Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! > ROWE RCS: By means of this function, the rear original transport drive of the integrated scanner is switched on/off. R6/Scanout on/off > By means of this function, different components are activated on the individual devices: > ROWE RS: By means of this function, the paper transport drive of media roll 6 is switched on/off.
198
Chapter 5: Device parameters of the ROWE RC/RCS/RS Systems Attention: When executing this test with inserted paper roll, a paper jam may result! So do always remove the paper rolls before executing this test! > ROWE RCS: By means of this function, the rear original transport drive of the integrated scanner is switched on/off. Refl. Roller > By means of this function, the reflector roller drive of the integrated scanner is switched on/off. Diagnose Close You can quit the ROWE hardware diagnosis by selecting the menu item „Diagnose Close“ and confirming your selection by means of the enter-key. Note: As soon as you activate the ROWE hardware diagnosis, the internal ROWE controller PC is automatically shut down. After completion of the ROWE hardware diagnosis, the PC is rebooted.
199
Preventive maintenance system
Chapter 6: ROWE RS/RCS/RC System maintenance
Preventive maintenance system The preventive maintenance system of ROWE devices ensures that all critical components and wearing parts are preventively replaced on the occasion of a service appointment. Thereby a standstill of the system can be almost excluded. The ROWE system indicates the due service date by showing the message “Service Date“ in the operator panel display. This message is displayed every 12 hours and must be acknowledged by the user via the enter-key. In addition, the message “Service Date“ is permanently shown in the ROWE PRINT MANAGER device status. Moreover the device can e-mail the message to user-defined recipients. When the ROWE device informs about the due maintenance by means of the “Service Date“ message, the operation needs not be interrupted, but the customer can arrange an individual appointment with the authorised ROWE service team within the next days. Note: If the operator does not place a service request within the 500 running metres succeeding the first display of the “Service Date“ warning message, the operator will be liable for any consequential damages resulting from this. After maintenance performance, the authorised ROWE service engineer writes a service report in which the current status of the ROWE system is recorded. The service works performed are documented in the board card of the ROWE device.
Maintenance System Interval The maintenance interval recommended by the manufacturer is 10.000 running metres. Depending on the working load, this interval can be adapted to the customer’s specific conditions via the device parameter “service date” after consultation with the ROWE support team. The following proceeding must be observed for the individual device modules on the occasion of a service appointment: ROWE PRINTER Regular works after every 10.000 running metres: 1. Roll drawer > Input assistant o Check function / free movement Possible measurements: • Grease the mechanics with silicon grease o Check orientation (centring) Possible measurements: • Mechanical adjustment • If necessary, global adjustment of the image position (print settings / driver settings / left border ). o Check mechanical roll brake regarding function and wearing
200
Chapter 6: ROWE RS/RCS/RC System maintenance Possible measurements: • Remove dirt and abrasion by means of glass cleaner / roller cleaner o Check the electric paper roll rewinding motors regarding their function • Functional test by means of ROWE hardware diagnosis • Check tooth belt with respect to wearing and straight run Possible measurements: • Adjustment of tooth belt position, replacement of tooth belt •
Check current bars with respect to contact and wearing Possible measurements: • Adjustment of current collectors, cleaning the current bar by means of spirit
o Check locking mechanism of the input assistant with respect to function / free movement Possible measurements: • Adjust spring tension > Transport of roll drawer o Check mechanics with respect to function / free movement Possible measurements: • Grease shafts
o Check driving tooth belt with respect to wearing and straight run Possible measurements: • Adjustment of tooth belt position, replacement of tooth belt. o Check transport rollers with respect to function, uncleanness and wearing Possible measurements: • Remove filth and abrasion by means of roller cleaner o Check pressure rollers with respect to function, uncleanness and wearing Possible measurements: • Remove filth and abrasion by means of roller cleaner • Adjust spring tension o Check paper guide channel with respect to even gap Possible measurements: • Moisten paper guide plates with antistatic liquid • Adjust gap o Check light barriers with respect to function • Execute functional test by means of ROWE hardware diagnosis Possible measurements: • Check by means of a paint-brush • Check anti-reflection varnish (black) and renew, if necessary > Cutter o Check with respect to function / free movement Possible measurements: • Adjust lower cutter position, if necessary
201
Preventive maintenance system
•
Grease driving mechanics (gear wheels) by means of silicon grease
o Check cutter with respect to uncleanness Possible measurements: • Remove cutting remainders and cutting jam by means of a paint-brush and vacuum cleaner o Check driving rope with respect to tension and wearing Possible measurements: • Adjust rope tension • Replace driving rope o Check end switch with respect to function and wearing • Execute functional test by means of ROWE hardware diagnosis Possible measurements: • Adjust end switch positions • Replacement of the end switches o In-feed light barrier • Execute functional test by means of ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush • Check anti-reflection varnish (black) and renew, if necessary o Check paper guide channel with respect to even gap Possible measurements: • Moisture paper guide plates with antistatic liquid • Adjust gap o Check cutting keys with respect to function • Execute functional test by means of ROWE hardware diagnosis Possible measurements: • Adjust key board position > Parallel guidance of drawer o Check with respect to function / free movement Possible measurements: • Grease parallel guidance with silicon grease o Check parallel guidance with respect to stability and parallelism Possible measurements: • Adjust parallel guidance > Drawer locking mechanism o Check with respect to safe function / free movement Possible measurements: • Adjust locking mechanics
202
Chapter 6: ROWE RS/RCS/RC System maintenance •
Grease shafts and bearings by means of silicon grease
o Check end switches with respect to function / wearing • Execute functional test by means of ROWE hardware diagnosis Possible measurements: • Adjust end switch positions • Replacement of end switch 2. Developer unit > Complete developer unit o Check with respect to function / free movement / uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Grease gear wheel mechanics by means of silicon grease > Developer powder o Check concentration, fill level, fouling Possible measurements: • Supplement fill level • Remove fouling Replacement: Developer powder must be replaced after every 30.000 running metres. > Magnet roller o Check free movement o Check with respect to uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner > Doctor blade o Check of correct gap width Possible measurements: • Adjustment of gap width o Check of correct sealing Possible measurements: • Renewal of sealing o Check with respect to uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner > Sealing lip o Check with respect to damages, respectively deformation and uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Adjustment of sealing lip • Replacement of sealing lip > Light protection lamella o Check with respect to damages, respectively deformation and uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner
203
Preventive maintenance system
• •
Adjustment of light protection lamella Replacement of light protection lamella
> Lateral sealing strips o Check with respect to damages, respectively deformation, uncleanness and sealing Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of sealing strips > Sealing strips for toner hopper unit o Check with respect to damages, respectively deformation, uncleanness and sealing Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of sealing strips > Toner sensor o Functional check o Check of cabling o Check protection film with respect to damages, respectively deformation and sealing Possible measurements: • Replacement of protection film > Mixing screws of the developer unit o Functional check o Check with respect to damages o Check free movement of the mixing screws Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Grease the driving mechanics by means of silicon grease • Replace the ball bearings of the mixing screws Replacement: The ball bearings of the mixing screws must be replaced after every 60.000 running metres. > BIAS voltage connection o Check of contact o Check the ring terminal with respect to damages Possible measurements: • Replacement of ring terminal
3. Toner hopper unit > Complete toner hopper unit o Check function / free movement / uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Grease gear wheel mechanics by means of silicon grease > Sealing strips for toner cartridge o Check with respect to damages, respectively deformation, uncleanness and seal-
204
Chapter 6: ROWE RS/RCS/RC System maintenance ing Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of sealing strips > Foam roller o Check with respect to damages and sealing Possible measurements: • Clean by means of vacuum cleaner and paint-brush > Scraper of the foam roller o Check with respect to damages, respectively deformation and sealing Possible measurements: • Clean by means of vacuum cleaner and paint-brush • Replacement of scrapers > Toner paddle o Check with respect to function / free movement and deformation Possible measurements: • Adjustment of toner paddle > Drive o Functional check • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Grease gear wheel mechanics by means of silicon grease o Check plug connections • Execute functional check by means of the ROWE hardware diagnosis 4.
Process unit
> Complete charge corona o Check function / plug connections • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Check by means of paint-brush, Q-Tip, spirit and vacuum cleaner • Replace terminal > Charge corona wire o Check with respect to damages Possible measurements: • Check by means of paint-brush, Q-Tip and spirit • Replacement of charge corona wire Replacement: The charge corona wire must be replaced after every 10.000 running metres. > Charge corona grid o Check with respect to damages Possible measurements: • Check by means of paint-brush, Q-Tip and spirit • Replacement of charge corona grid Replacement: The charge corona grid must be replaced after every 60.000 running me-
205
Preventive maintenance system
tres. > Long-life OPC-drum o Check with respect to damages Possible measurements: • Replacement of drum Replacement: The OPC-drum must be replaced after every 50.000 running metres. > Eraser light o Check function / plug connections • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner > LED write head o Check with respect to uncleanness Possible measurements: • Clean by means of paint-brush, micro fibre cloth and vacuum cleaner > Transfer and separation corona unit o Check function / plug connections • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush, Q-Tip, spirit and vacuum cleaner • Replacement of terminal > Transfer corona wire o Check with respect to damages Possible measurements: • Clean by means of paint-brush, Q-Tip and spirit • Replacement of transfer corona wire Replacement: The transfer corona wire must be replaced after every 20.000 running metres. > Separation corona wire o Check with respect to damages Possible measurements: • Clean by means of paint-brush, Q-Tip and spirit • Replacement of separation corona wire Replacement: The separation corona wire must be replaced after every 20.000 running metres. > Star wheel guidance o Check with respect to free movement and damages Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of star wheels > Suction channel o Check with respect to function, free movement and vacuum • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Clean fans
206
Chapter 6: ROWE RS/RCS/RC System maintenance
• Clean filter • Replace slide bearings
o Check transport belts with respect to damages Possible measurements: • Replacement of transport belts > Complete cleaning unit o Check with respect to function, free movement and cleaning effect • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replace slide bearings o Drive • Functional check • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Check tooth belt with respect to tension • Check connector plugs o Cleaning blade • Check with respect to even pressure Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of cleaning blade • Adjustment of spring tension Replacement: The cleaning blade must be replaced after every 30.000 running metres. o Sealing lip of cleaning unit • Check with respect to damages and deformation Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of sealing lip Replacement: The sealing lip must be replaced after every 30.000 running metres. o Profile sealing rubber of cleaning unit • Check with respect to damages and uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of profile sealing rubbers Replacement: The profile sealing rubbers must be replaced after every 30.000 running metres. o Cleaning spiral • Check with respect to function and free movement • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Adjust discharge pipe > Ozone filter
207
Preventive maintenance system
o Check with respect to uncleanness Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Replacement of slide bearings o Functional check of fans • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Check connecting cables Replacement: The ozone filters must be replaced every 2500 operation hours. o Functional test of light barriers • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush • Check anti-reflection varnish (black) and renew, if necessary 5. Fusing unit > Paper guidance in front of fusing unit o Check orientation Possible measurements: • Adjustment of paper guidance > Heater roller o Check with respect to damages Possible measurements: • Clean by means of cloth and Tonerweg Replacement: The heater roller must be replaced every 100.000 running metres. > Separation fingers o Check with respect to damages and mobility Possible measurements: • Clean by means of glass etcher, cloth and Tonerweg • Replacement of fingers • Adjustment of the springs Replacement: The separation fingers must be replaced every 100.000 running metres. > Thermistors o Check pressure Possible measurements: • Adjustment of pressure spring o Check with respect to uncleanness Possible measurements: • Clean by means of cloth and Tonerweg o Check measuring result Possible measurements: • Adjust by means of parameters Replacement: The thermistors must be replaced every 100.000 running metres.
208
Chapter 6: ROWE RS/RCS/RC System maintenance > Overheating protection o Check pressure Possible measurements: • Adjustment of pressure spring o Check uncleanness Possible measurements: • Clean by means of cloth and Tonerweg • Replace protection film > Cleaning felt o Check pressure and wearing Possible measurements: • Replacement of felt • Adjustment of spring pressure Replacement: The cleaning felt must be replaced every 10.000 running metres. > Heater lamps o Functional check • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Check power relay • Check terminal clamps • Replacement of heater lamp Replacement: The heater lamps must be replaced every 4.000 operation hours. > Fuser roller / pressure roller o Check with respect to damages Possible measurements: • Clean by means of cloth and Tonerweg Replacement: The fuser roller must be replaced every 100.000 running metres. > Exit rolls o Check with respect to free movement Possible measurements: • Clean by means of cloth and Tonerweg > Exit sensor o Functional check • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of cloth and Tonerweg • Adjustment of position • Rubber ring worn • Mechanical rough-running > Drive o Functional check • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Clean by means of paint-brush and vacuum cleaner • Check connector plug
209
Preventive maintenance system
o Check tooth belt with respect to tension, straight run and damages • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Adjust tooth belt tension • Replace tooth belt o Check free movement of mechanics • Execute functional check by means of the ROWE hardware diagnosis Possible measurements: • Replace bearings • Grease gear wheels by means of high-temperature grease 6. Functional check > Device alignment o Check alignment Possible measurements: • Align base frame by means of a water-level > Safety circuit o Check all end switches (left door; right door; upper cover; fusing; cover front paper path;) Possible measurements: • Adjustment of the position of switch or magnet • Replacement of switch > Earth conductor connections o Check if all earth conductor connections are firm. Possible measurements: • Fixing the earth conductor connections > Supply voltages o Check power input voltage [230 V +/- 5%] Possible measurements: • Inform customer. > Fusing temperature o Measure the actual value by means of an infra-red thermometer and compare to the target value. Possible measurements: • Adjust correction parameters. > Paper transport o Operating noise Possible measurements: • Check all components involved in the transportation > Single sheet feeder o Functional check Possible measurements: • Check cabling and sensor > Consumption counter o Functional check Possible measurements: • Check cabling • Reset of maintenance interval
210
Chapter 6: ROWE RS/RCS/RC System maintenance 7. Software update > Execution of software updates Possible measurements: • Customer introduction to the new functions 8. Print quality > Straight run o Make test print „Test Plot 0“. Check the run by laying the sidelines on top of one another. • Tolerance 1 mm on 1m Possible measurements: • Adjustment of the spring tension of the transport rolls > Cutting angle o Make test print „Test Plot 0“. Check the run by laying the horizontal lines on top of one another. • Tolerance 1 mm on A0 width Possible measurements: • Adjustment of the spring tension of the transport rolls > Sheet length o Create a set of test prints consisting of A0, A1, A2, A3, A4. Check the sheet lengths by measuring. • Tolerance 2 mm Possible measurements: • Adjustment of the sheet length parameters > Image sharpness o Make test print „Test Plot 1“ • One-pixel lines must be clearly reproduced Possible measurements: • Clean the print head > Scale o Make test print „Test Plot 0“. Measure the image. • Tolerance in running direction in each case maximally +/-1 mm on 100 mm • Tolerance in running direction in each case maximally +/-2 mm on 1000 mm Possible measurements: • Adjustment of scale parameters > Blackening o Effect test print „ROWE_01“. Judge the image. • Squares must be black covering Possible measurements: • Adjustment of exposure time • Adjustment of DAC-value > Fusing o Effect test print „ROWE_01“ • Test on plain paper and tracing paper • Rubbing test does not loosen any toner • Only thin break line in folding test Possible measurements: • Adjustment of fusing temperature • Adjustment of fusing pressure
211
Preventive maintenance system
> Cleanness of printouts o Create a set of test prints consisting of A0, A1, A2, A3, A4. • No toner remainders in data-free areas • No toner remainders or staining on the back side of the printouts
ROWE Scanner Regular works every 10.000 running metres: 1. Paper transport > Pressure rollers o Check function / free movement Possible measurements: • Grease mechanics with silicon grease o Check with respect to uncleanness Possible measurements: • Remove filth and abrasion by means of glass cleaner o Check pressure Possible measurements: • Adjust spring pressure > Transport rollers o Check function / free movement Possible measurements: • Grease mechanics with silicon grease
o Check drive / tooth belt Possible measurements: • Adjust tooth belt tension • Adjust straight run of tooth belt • Check connection and fastening of the drive stepping motors o Check with respect to uncleanness Possible measurements: • Remove filth and abrasion by means of roller cleaner > Reflector rollers o Check function / free movement Possible measurements: • Grease mechanics with silicon grease o Check drive / tooth belt Possible measurements: • Adjust tooth belt tension • Adjust straight run of tooth belt • Check connection and fastening of the drive stepping motors o Check with respect to uncleanness / damages Possible measurements:
212
Chapter 6: ROWE RS/RCS/RC System maintenance • •
Remove filth and abrasion by means of glass cleaner / spirit In case of damages that are visible in the scan result:, replace reflector roller
o Check pressure Possible measurements: • Adjust spring pressure > Scan glass o Check with respect to uncleanness / damages Possible measurements: • Remove filth and abrasion by means of glass cleaner / spirit • In case of damages that are visible in the scan result:, replace the scan glass o Check distance and gap to the reflector rollers / paper transport Possible measurements: • Check spacer washers of the reflector rollers • The read head position must be in one line with the transport rollers.
> Light barriers o Functional check Possible measurements: • Adjust position • Renew anti–reflection varnish • Clean by means of paint-brush / compressed air o Check with respect to uncleanness Possible measurements: • Remove filth and abrasion by means of glass cleaner • Clean by means of paint-brush / compressed air 2. Software Update > Execution of software updates Possible measurements: • Customer introduction to the new functions 3. Scan quality > White balance o Check scan result with respect to homogeneity Possible measurements: • Execute white balance, if necessary > Stitching o Check scan result with respect to stitching intersections Possible measurements: • Perform stitching assistant, if necessary > Scale o Check scan result with respect to trueness to scale Possible measurements: • Adjust scale parameters, if necessary > Scan edges o Check the edge lengths at the beginning and at the end of the scan result.
213
Preventive maintenance system
Possible measurements: • Adjust edge parameters, if necessary > Profiles o Check the scanner profiles with respect to up-to-dateness Possible measurements: • Adjustment of the profiles
214
Chapter 7: Mounting and adjustment instructions
Chapter 7: Mounting and adjustment instructions Mechanics
Material supply Roll drawers Arrangement of the roll drawer The roll drawers are located in the lower part of the ROWE printer.
There are two versions of roll drawers: 1. One-roll drawer 2. Two-roll drawer
Note: Basically the mechanical and electrical composition of the roll drawers is equal, i.e. in a 4-roll device one could exchange the upper drawer for the lower drawer. An installation of the one-roll drawer at the upper position, however, is not possible. In case the roll drawers (two-roll drawers) are exchanged for technical service reasons, the roll designation tags must be adapted.
215
Mechanics
Basic composition of the roll drawer A one-roll drawer includes the following components: 1. 2. 3. 4. 5. 6. 7. 8.
Input assistant In-feed sensor, media roll Cutter unit Media roll drive Exit sensor, cutter Locking device Operating key roll drive Transport roller
A two-roll drawer includes the following components: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
Input assistant media roll „back“ Input assistant media roll „front“ Operating key roll drive In-feed sensor, media roll „front“ Cutter unit Drive media roll „front“ Transport roller media roll „front“ Cutter exit sensor Drive media roll „back“ In-feed sensor media roll „back“ Locking device Transport roller media roll „back“
Installation / de-installation of a roll drawer In order to de-install a roll drawer from a ROWE network printer, please proceed as follows: 1. 2. 3.
216
Make sure that the ROWE network printer is switched off and disconnected from the mains supply. Open the respective roll drawer and remove the media rolls. Loosen the mounting screws (2x each) by which the roll drawer is fixed to the parallel slides.
Chapter 7: Mounting and adjustment instructions Remove the electric connecting plugs which connect the roll drawer to the device control. The plugs are located at the rear panel of the device behind the relevant roll drawer.
Now remove the lower device cover at the rear panel of the ROWE network printer by loosening the mounting screws.
Now loosen the retaining nuts of the cable bearer which is the connection between the respective roll drawer and the rear panel. In order to loosen the fixation of the cable bearer coming from roll drawer 1, you have to loosen the mounting screws of the HV power supply unit and remove the HV power supply unit.
Together with a second person, you now can lift the pulled out roll drawer from the parallel slides. At the side, the roll drawer is hooked into the hooks of the parallel slides.
1
2
3
4
In order to reinstall the roll drawer, you just have to execute the above-described steps in reverse order.
217
Mechanics
Attention: During the installation, however, you have to make sure that the roll drawer is mounted in parallel.
Cutter Unit In every roll drawer of the ROWE network printer there is a cutter unit installed. However, only the cutter unit in the first roll drawer is used for the cut during printing operation. The cutter units in the other roll drawers of the ROWE network printer are only used for the manual correction cut when inserting a roll. Composition of the Cutter Unit The cutter unit includes the following components:
1. Drive motor 2. Drive wheel 3. Driving rope 4. End switch 5. Shearing beam 6. Lower cutter 7. Adjustment screws lower cutter 8. Anti-reflection varnish 9. Deflection roller 10. End switch Installation / De-installation of the Cutter Unit In order to de-install the cutter unit from the roll drawer of the ROWE network printer, please proceed as follows: 1. Make sure that the ROWE network printer is switched off and disconnected from the mains supply. 2. Open the respective roll drawer. 3. Loosen the retaining nuts (2x each) and remove the front cover plate of the roll drawer.
218
Chapter 7: Mounting and adjustment instructions Now loosen the mounting screws (3x each) of the roll drawer cover plates on the right and left side.
1
Now remove the rear cover plate of the roll drawer cutter unit. When removing the cover plate, the connector of the correction cut key components must be disconnected.
2
Afterwards remove the front cover plate of the roll drawer cutter unit. When removing the cover plate, the connector must be disconnected from the cutter exit sensor.
3
Now disconnect the cutter unit supply connector from the cable loom of the drawer.
4
219
Mechanics
Remove the mounting screws on the right and left side of the cutter unit and loosen the holding plates fixed by two screws.
Now you can take the cutter unit out.
5
6
Note: The cutter units of roll drawers 1, 2 and 3 are identical in construction and thus can be exchanged for one another. In order to reinstall the cutter unit, you just have to execute the above-described steps in reverse order. Cutter Unit Maintenance To ensure trouble-free operation of the cutter unit, the following measurements must be carried out in every maintenance interval: Cleaning the cutting surfaces from paper dust and cutting remains.
220
1
Chapter 7: Mounting and adjustment instructions Greasing the drive mechanics.
Checking the driving rope tension. The tension of the driving rope must ensure secure transport of the shearing beam.
Checking the position and function of the end switches.
2
3
4
221
Mechanics
Input Assistant The input assistant includes the following components: 1. Slide rail incl. mechanics 2. Guide bar, left 2a. Paper roll rewinding motor, only with ROWE RS / RCS 8000 + 9000 in 2nd and 3rd drawer 2b. Mechanical roll brake, only with ROWE RS / RCS 8000 + 9000 in 1st drawer 3. Input assistant for rolls of up to 150 m length, otherwise this plate must be removed. 4. Guide bar fixing brake 5. Guide bar, right 6. Operating lever for fixing brake 7. Current bar for paper roll rewinding motor, only with ROWE RS / RCS 8000 + 9000 De-installation / Installation of Input Assistant In order to de-install an input assistant from the roll drawer of the ROWE network printer, please proceed as follows: 1. 2. 3.
222
Make sure that the ROWE network printer is switched off and disconnected from the mains supply. Open the respective roll drawer and remove the media rolls. With ROWE RS / RCS 8000 + 9000 models: disconnect the supply voltage connector of the paper roll rewinding motor of the respective input assistant.
Chapter 7: Mounting and adjustment instructions Remove the mounting screws on the left and right side (2x each).
Now you can take the input assistant out.
1
2
In order to reinstall the input assistant, the above-described steps just need to be executed in reverse order. Adjustment In order to adjust the centred position of the input assistant mechanically, please proceed as follows: 1. Open the respective roll drawer. 2. Loosen the mounting screws on the left and right side (2x each).
223
Mechanics
Now you can move the input assistant to the right and to the left side, in order to influence the position of the print image for the relevant roll mechanically.
The control drillings on the left and on the right side indicate the mechanical centre position.
After the adjustment, fix the input assistant again by screwing the mounting screws on (2x on both the left and the right side).
224
1
2
3
Chapter 7: Mounting and adjustment instructions
Manual In-feed The manual in-feed of the ROWE network printers is arranged above the roll drawers and is activated via a sensor when the medium is input prior to a manual print job. After the medium has been fed into the feed slot, a delay time of 2 seconds runs down, during which the user can orientate the inserted sheet at the feed roller. The manual in-feed components are arranged as follows: 1. 2. 3.
Feed plate Feed roller Sensor
Loop Area Prior to every cutting process in the printing operation, the ROWE network printer builds up a print media reserve (cutting loop) between the loop roller and the in-feed roller in the so-called loop area. The cutting loop serves as print medium supply (e.g. paper), so that the drives in the cutter area can be stopped during the running printing process and the cutter can cut the stationary print medium (e.g. paper), while the print process behind the loop roller is continued without pause by means of the print medium supply gathered in the loop area. After the cut has been effected, all drives are restarted and the end of the medium is fed into the print process. The cutting loop size can be adjusted via a parameter. Basically the cutting loop in a device with high print speed must be larger than in a device with low print speed. The cutting loop size can be visually controlled via the control aperture when the left side cover is opened. As a matter of principle, some small medium supply (loop) must still be available after the cutting process. The second task of the loop area is to provide the process unit with a sufficient amount of print medium at any time, in order to ensure that the print medium passes under the OPC-drum at ever exactly the same speed. In the loop area, the loop switch safeguards this function. If the loop switch is pressed down by the print medium, the feed speed of the print medium from the roll drawers to the loop area is increased and thus a loop is created. If the loop switch is not pressed down by the print medium anymore, the feed speed of the print medium from the roll drawers into the loop area is decreased and the print media is transported to the process unit at a defined speed.
225
Mechanics
1. 2. 3. 4. 5. 6. 7. 8. 9.
Loop roller Loop pressure rollers Loop switch Loop area In-feed roller In-feed pressure rollers Guide arms Control aperture Front cover
Replacement / Adjustment of the Loop Roller Tooth Belt In order to replace / adjust the driving tooth belt of the loop roller of the ROWE network printer, please proceed as follows: 1. 2.
Make sure that the ROWE network printer is switched off and disconnected from the mains supply. Remove the right upper side cover of the ROWE network printer by opening the lid of the network printer and turning the cup square bolt located in the right side cover.
Open the front-side flap of the loop area in the ROWE network printer.
226
Chapter 7: Mounting and adjustment instructions Tooth belt at roller side:
In order to replace the tooth belt at the roller side, loosen the nut of the tension pulley in the front part of the right side case. This tension pulley at the same time adjusts the belt tension.
Now you can take the tooth belt out via the front-side flap of the loop area.
After replacement, the belt tension is readjusted by means of the tension pulley located in the side case.
1
2
3
227
Mechanics
Tooth belt at motor side:
To replace the motor tooth belt, loosen the drive motor adjustment screw located in the front part of the right side case. Afterwards relieve the tooth belt tension by shifting the drive motor.
Now you can take the tooth belt out via the front side.
After replacement, the belt tension is readjusted by means of the adjustment screw located at the motor.
228
1
2
3
Chapter 7: Mounting and adjustment instructions
In-feed Roller The in-feed roller in the ROWE network printer is the last transport roller before the data is transmitted from the OPC-drum onto the print medium in the form of toner. The speed of the in-feed roller has direct influence on the scale of the printed image, as it influences the transport speed of the print medium (e.g. paper) to the OPC-drum.
The in-feed roller assembly group includes the following components: 1. 2. 3. 4. 5.
In-feed roller In-feed pressure rollers Loop switch Tooth belt Drive motor
1.
Make sure that the ROWE network printer is switched off and disconnected from the mains supply. Open the relevant roll drawer and remove the media rolls. Loosen the right and left mounting screws (2 on each side) by which the roll drawer is fixed to the parallel slides.
Tooth Belt Replacement
2. 3.
229
Mechanics
Remove the electric connecting plugs which connect the roll drawer to the device control. The plugs are located at the rear panel behind the respective roll drawer.
Now remove the lower device cover on the back side of the ROWE network printer by loosening the mounting screws.
Now loosen the retaining nuts of the cable bearer, which establishes the connection between the respective roll drawer and the rear panel of the device. In order to loosen the fixation of the cable bearer coming from roll drawer 1, you have to loosen the mounting screws of the HV power supply and remove the HV power supply.
Together with a second person, you now can lift the pulled out roll drawer from the parallel slides. At the side, the roll drawer is hooked into the hooks of the parallel slides.
230
1
2
3
4
Chapter 7: Mounting and adjustment instructions Open the right and left upper side covering of the ROWE network printer.
Remove the rear cover of the network printer exit by unscrewing the retaining screws in the rear part of the left and right side cases.
Remove the left and right retaining nut, as well as the mid mounting screws and remove the lower exit plate of the fusing unit.
Dismantle the mid support angle of the exit shaft.
5
6
7
8
231
Mechanics
Now remove the separation plate by demounting the retaining plates.
9
10
Transport roller support angle In order to remove the tooth belt located at the transport roller, loosen the left support angle and demount the transport roller. In addition, loosen the tension pulley in order to relieve the tooth belt tension.
To replace the tooth belt at the motor, loosen the drive motor and relieve the tooth belt tension thereby. Furthermore demount the intermediate shafts by removing the holding plate.
11
After replacement of the tooth belts, the belt tension must be readjusted. Afterwards the above-described steps must be executed in reverse order.
232
Chapter 7: Mounting and adjustment instructions
Process Unit Developer Unit In the developer unit, the toner is mixed with the developer, measured by the toner sensor and transported to the OPC-drum via a magnet roller. The developer unit is composed of the following components:
1. Lever for magnet position adjustment (developer coat) Note: The magnet position determines the size of the developer coat at the magnet roller facing the OPC-drum. An incorrectly set magnet position may lead to developer leaking on the one hand, and to lack of blackening on the other hand. The default position set on delivery is marked by a drill-hole. 2. Spacer washer ensuring a defined distance between the OPC-drum and the developer unit. 3. Closed ball bearings of the rear mixing screw shaft. 4. Closed ball bearings of the front mixing screw shaft. 5. Magnet roller
1. Adjustment lever 2. Magnet bearer profile 2a. Permanent magnet 2b. Permanent magnet 2c. Permanent magnet 2d. Permanent magnet 3. Magnet roller tube
233
Mechanics
6. 7. 8. 9.
Rear mixing screw Front mixing screw Toner sensor Drive motor (in the left side case)
Developer Powder The developer powder is a mixture of magnetic metal particles (carrier) and toner. The carrier has the task to transport the toner particles via the magnet roller up to the OPC-drum. The toner percentage in a new (i.e. unused) ROWE developer amounts to 4.8%, and the filling capacity of a developer unit of the network printer series ROWE 4000-9000 amounts to 3.65 kg. During operation the developer powder must be evenly dispersed between the mixing screws.
When replacing the developer powder, the complete developer unit must be dismantled from the ROWE network printer, and the toner hopper must be removed from the unit. By turning the developer unit, the developer powder must be poured out on a foil that was laid out beforehand. At this it must be ensured that also the powder that adheres to the magnet roller is removed, which can be done by manually turning the drive gear wheels. Afterwards the developer unit must be thoroughly cleaned by means of a vacuum cleaner, as well as the condition of the toner sensor protection film be checked. Note: Only in new (unused) ROWE developer powder, the toner concentration corresponds exactly to the requirement of 4.8%. For this reason the toner sensor adjustment can only be executed with a new ROWE developer powder charge.
234
Chapter 7: Mounting and adjustment instructions
Doctor Blade The doctor blade limits the amount of developer powder that adheres to the magnet roller. The gap between the magnet roller and doctor blade is 1mm and cannot be adjusted. At developer units of the second generation (as of January 2008), the doctor blade gap can be adjusted. On delivery, the space between doctor blade and developer roller is preset on 1.0 mm on the left and right side, and on 0.8 mm in the centre with empty developer unit. With a filled developer unit, such an even gap is set automatically due to bending. After adjustment of the doctor blade at the factory, the set position is sealed. An adjustment on the customer’s site is not intended.
Magnet The magnet bearer is located inside the developer unit in the magnet roller and consists of 4 single magnets (M). The magnet bearer position determines the orientation of the developer powder on the magnet roller in the OPC-drum zone. The position is preset at the factory by means of the adjustment lever (see overview).
Note: The magnet position determines the size of the developer coat at the magnet roller facing the OPC-drum. An incorrectly set magnet position may lead to developer leaking on the one hand, and to lack of blackening on the other hand. The default position set on delivery is marked by a drill-hole.
235
Mechanics
Mixing Screws The rear mixing screw roller [1] transports the developer powder from the left to the right in parallel to the magnet roller [2]. The rear mixing screw roller transports fresh developer powder to the magnet roller and removes used developer powder to the right. The front mixing screw roller [3] receives the used developer powder on the right side and transports it leftwards to the toner sensor [4] . There the developer powder is measured. If necessary, the toner hopper drive then is activated which disperses toner onto the front mixing screw in the right area [5]. The front mixing screw [3] mixes the toner with the developer powder and transports the mixture to the left, where the fresh developer powder is transported from the rear mixing screw roller [1] to the magnet roller [2] again. The mixing screw rollers and the magnet roller are driven by a DC motor located in the right side case.
Attention: The turning direction of the drive motor must always be selected in a way that makes sure that the developer powder is transported to the left by the front mixing screw roller [3] and to the right by the rear mixing screw roller [1].
Mixing Screw Bearing Whenever the developer powder is replaced, the mixing screw bearing must be checked with respect to free movement. As a basic principle, the mixing screw bearing must be renewed on the occasion of every second developer replacement. To replace the bearings, please proceed as follows:
1. 2. 3. 4.
On the right side of the developer unit, demount the retaining rings, spur wheels and spacer bushings of the mixing rollers. On the left side of the developer unit, demount the retaining rings and the mixing rollers. Remove the bearings and clean the bearing positions. Renew the bearings and the sealing
Note: Do solely use original ROWE bearings in connection with the appropriate sealing listed in the ROWE spare part catalogue, in order to prevent any intrusion of developer powder into the bearings and any damage to the bearings resulting from this.
236
Chapter 7: Mounting and adjustment instructions
Toner Hopper Unit The toner filled in by the user by means of a toner cartridge, is stored in the toner hopper unit. If toner is required, the drive motor of the toner hopper unit is activated by the device control, and the toner is thus transported into the developer unit via a foam roller. The foam roller disperses the toner directly onto the front mixing screw roller, which mixes the toner with the developer powder.
1. 2. 3. 4. 5.
DC motor for driving the mixing paddle and the foam roller Foam roller for transporting the toner into the developer unit Shaft with mixing paddle. The task of the mixing paddle is to prevent the toner from sticking together or forming lumps. Fastening clamp with nut which fixes the toner hopper unit to the developer unit (3x). Fastening slide for fixing the toner cartridge. Note: Make sure that the foam roller and the mixing paddle of the toner hopper unit turn clockwise when viewed from the right. Furthermore, no toner must be allowed to run from the toner hopper unit into the developer unit when the foam roller is stationary.
OPC-Fotoleitertrommel The OPC photoconductor drum is named after the functional principle of the Organic Photo Conductor (OPC) and is one of the basic components of the network printer. By means of the LED print head, an image is created on the semi-conducting drum surface (which is negatively charged by the HV power source) by discharging the points written by the LED print head by means of photoconduction (i.e. light sensitivity), thus making them more positive than the unwritten points on the OPC-drum. After a half-turn of the OPC-drum towards the developer unit, the toner particles of the developer remain attached to the positively charged points (written points) due to electrostatic attraction. In the subsequent process, the toner particles are then transferred to the paper by means of further high voltage.
237
Mechanics
Specification: OPC-drum: Drum diameter: Drum charge: Residual drum charge: Rotation speed: Rotation volume: Coating colour: Running performance:
80mm -720V - 50V 4 - 10m/min 15.9 – 39.8 rpm green 30000 running metres
Note: The drum surface must not be touched and must not be exposed to light for a longer time. Note: The spaces to the print head and to the developer unit have been set at the factory and need no additional adjustment.
Replacement of the OPC-drum: De-installation:
Open the printer cover.
Remove the mounting screws of the front panel which are located in the right and left side cases.
238
1
2
Chapter 7: Mounting and adjustment instructions
Now remove the front panel.
3
Remove the mounting screws (left and right) of the developer unit.
4
Pull the developer unit backwards by means of the handles.
5
Remove the developer drive from the right side case by loosening the mounting screws.
6
239
Mechanics
240
Disconnect the plug from the drum motor.
7
Remove the drum axle.
8
Loosen the screws (left and right) of the light protection cover of the process unit.
9
Remove the fastening bolt of the process unit in the left and right side case.
10
Chapter 7: Mounting and adjustment instructions
Swing the light protection cover open, pull the twist locks (left + right) inwards, then flap the process unit.
Take the OPC-drum out of the holding fixtures.
11
12
Note: Do not touch the drum surface! Remove the drum by gripping at the lateral pins.
241
Mechanics
Replacement of the OPC-drum:
Protect the OPC-drum from light by wrapping it into black paper or packing it into the ROWE drum maintenance bag.
Remove the retaining ring [1] on the left OPC-drum side and take the bearing housing [2] from the shaft [7]. Then remove the slotted nut [3] by means of a hook spanner and remove the safety plate [4].
After removal of the slotted nut [3] and the safety plate [4], take the bearing hub [5] out of the OPC-drum tube [6].
Now you can pull the OPC-drum tube [6] off the shaft [7] and replace it by a new OPC-drum tube.
242
1
2
3
4
Chapter 7: Mounting and adjustment instructions
To reassemble the OPC-drum, execute the above-mentioned steps in reverse order. In order to ensure proper rotation of the OPC-drum, you have to mount the bearing hub [5] centred when installing it into the OPD-drum tube [6].
5
Attention: As a basic principle, also the cleaning blade must be replaced whenever the OPC-drum is replaced. When installing the OPC-drum and the cleaning blade, the components must be powdered with talcum. Afterwards the OPC-drum must be turned manually for some rotations, in order to check the cleaning blade pressure, as well as free movement of the drum bearing.
LED Print Head The LED print head has approx. 21600 single LED over a width of 914mm, which corresponds to an optical resolution of 600 dpi. Each LED can be individually addressed by the internal ROWE Controller. The LED print head is composed of three segments, which are mounted in a bearer housing and which are precisely positioned and adjusted to each other by software. The print head has a defined focus point to the OPC-drum, which was adjusted and fixed at the factory. The light intensity and the power-on time of the LED can be globally adjusted by means of the software parameters DAC-value and exposure time. The print head exposes the OPC-drum by switching the LED on and off, and thereby writes the image on the OPC-drum. Demounting the LED Print Head In order to dismantle the LED print head, please proceed as follows:
1. 2. 3. 4.
Make sure that the device is free of voltage. Take the OPC-drum out of the device. Demount the black protection cover above the process unit. Remove the voltage supply plugs (left + right) of the LED print head.
243
Mechanics
Now remove the data transmission plug.
Now loosen the print head retaining bolts in the left and right side case. Afterwards flap the process unit backwards and remove the print head.
1
2
Attention: After having loosened the retaining bolts, you must protect the LED print head against falling down!
Print Head Adjustment After replacement, an adjustment of the LED print head is necessary. In order to adjust the LED print head, please proceed as follows: 1. Open the upper cover of the ROWE printer. 2. Demount the black protection cover above the process unit and flap the process unit backwards. 3. Execute a rough adjustment of the LED print head [4] by loosening the counter nut [2] on the left and right side of the print head and by setting a space of 8 mm [3] between the holder and the bearer plate by means of the adjustment screws (left + right) [1].
244
Chapter 7: Mounting and adjustment instructions Now fix the LED print head again and close all covers. Print the „ROWE01“ test print and check the image sharpness by viewing the middle field of the hatched boxes on the left and right side of the printout. This check is to be done with the aid of a magnifier.
Now execute a fine adjustment of the LED print head [4] by loosening the counter nut [2] on the left and right side of the print head. By means of the adjustment screws (left and right) [1] you can adjust the position of the LED print head. Repeat this procedure until you can see the lines in the hatched boxes in the test print with a magnifier.
1
2
Attention: After completion of the adjustments, please make sure that the counter nut of the LED print head is fixed.
245
Mechanics
Corona The different corona wires are arranged around the OPC-drum and have several functions in the print process. The corona has the following tasks: 1. Charge Corona The charge corona is operated with a voltage of approx. -9KV. The task of the charge corona is to charge the OPC-drum with a negative voltage of -720V. In order to limit the charge voltage of the OPC-drum to -720 V, there is a grid between the charge corona and the OPC-drum which is connected to ground via Zener-diodes. This ensures that the charge voltage cannot exceed a maximum value of 740V. The exact voltage adjustment is effected via the HV power supply unit. 2. Transfer Corona The transfer corona is operated with a voltage of approx. 5 KV DC. The task of the transfer corona is to charge the print medium (e.g. pager) positively towards the OPC-drum, so that the print medium is attracted by the OPC-drum due to electrostatic attraction. In the same step the toner particles are furthermore transmitted from the OPC-drum onto the print medium, due to electrostatic attraction. The exact voltage adjustment is effected via the HV power supply unit. 3. Separation Corona The separation corona is operated with a voltage of approx. 2.7 KV AC. The task of the separation corona is to reverse the potentials due to which the print medium is attached to the OPDdrum, and thus to separate the print medium from the OPC-drum. The exact voltage adjustment is effected via the HV power supply unit. Installation / De-installation of the Charge Corona Before starting the works, shut the ROWE system down and switch the device off. Disconnect the earthing type plug from the mains power supply. Make sure that the device is free of voltage. Open the printer cover.
246
1
Chapter 7: Mounting and adjustment instructions Open the left printer cover.
Remove the connecting plug of the charge corona.
Loosen the screws of the process unit light protection cover (left + right).
Open the retaining clips of the charge corona (left + right).
2
3
4
5
247
Mechanics
Take the charge corona out by grasping the left and right grip. In order to reinstall the charge corona, please execute the above-mentioned steps in reverse order.
6
Attention: The surface of the OPC-drum must not be touched or be exposed to light for a longer time. EInstallation / De-installation of the Transfer / Separation Corona: Before starting the works, shut the ROWE system down and switch the device off. Disconnect the earthing type plug from the mains power supply. Make sure that the device is free of voltage. Open the left printer cover.
Remove the toner rest container.
248
1
2
Chapter 7: Mounting and adjustment instructions Remove the connector plug of the transfer corona and separation corona.
Remove the transfer and separation corona by pulling at the grip. In order to reinstall the transfer/separation corona, execute the above-mentioned steps in reverse order.
3
4
Attention: The OPC-drum surface must not be touched or be exposed to light for a longer time. Replacement of the Charge Corona Wire: After having dismantled the charge corona, please proceed as follows: Loosen the Allan screw on the left side of the charge corona, in order to remove the charge grid. On the left and right side, the charge corona is hooked into two lugs.
1
249
Mechanics
After removal of the charge grid, loosen the upper cross-drive screw on the right side of the charge corona (circuit board side).
Now loosen the two cross-drive screws on the right side (circuit board side), which fix the support angle of the charge grid. Afterwards take the support angle out. Thereby the connector tabs are exposed.
Now remove the old charge wire and replace it by a new one. For this purpose, first hook the new wire into the connector tabs on the right side (circuit board side) by the washer. Afterwards the wire, together with the spring, must be hooked into the connector tabs on the left side by means of a spring hook.
2
3
4
In order to reassemble the charge corona, please execute the above-mentioned steps in reverse order, starting with item 3).
Note: New wires must not be touched by hands, since oil and fats lead to deterioration of the corona effect. Note: Do not flex, bend or overstretch the wires. This would lead to quicker wearing of the wires or even to immediate destruction.
250
Chapter 7: Mounting and adjustment instructions Replacement of the Charge Corona Grid: Nachdem Sie die Ladecorona ausgebaut haben, gehen Sie wie folgt vor: Loosen the Allan screw on the left side of the charge corona, in order to remove the charge grid. The charge grid is hooked into two lugs on both the right and the left side.
1
After replacement of the charge grid, tense the grid by turning the Allan screw on the left side of the charge corona. When tensioning, please mind that the grid must not flute at the hook lugs.
2
Note: The grid must not be touched by hands, since oil and fats may lead to deterioration of the charge at the respective points. Note: Do not flex, bend or overstretch the grid. This would lead to quicker wearing of the grid or even to immediate destruction. Replacement of the Transfer/Separation Corona Wires: After dismantling the transfer/separation corona, please proceed as follows: Remove the covering strips on the right side covering the wire holders.
1
251
Mechanics
Now remove the old wires. Hook the new wires into the connector tabs by the washer on the right side first.
Afterwards the wires, each together with a spring, must be hooked into the connector tabs on the left side by means of a spring hook.
Now reinstall the covering strips, which cover the wire holders, on the right side.
2
3
4
Note: New wires must not be touched by hands, since oil and fats lead to deterioration of the corona effect. Note: Do not flex, bend or overstretch the wires. This would lead to quicker wearing of the wires or even to immediate destruction.
252
Chapter 7: Mounting and adjustment instructions Replacement of the Transfer and Separation Corona Lining
The TS corona housing is inserted into a corona holder. The corona holder additionally serves for paper guiding. For this reason the corona holder is stringed by a nylon thread. The lining is made as shown in the figure:
253
Mechanics
Cleaning Unit The cleaning unit makes sure that toner, which was not transferred to the paper from the OPCdrum, is removed from the OPC-drum and is transported via a worm drive into a toner rest container located on the side. The cleaning unit includes the following main components: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Exit tube Sealing strip Cleaning blade Screw conveyor Sealing lip Tension spring Drive motor Drive tooth belt Drive shaft with gear wheel and bearing
Installation/De-installation of the Cleaning Unit In order to demount the cleaning unit, please proceed as follows:
Open the printer lid.
Remove the mounting screws of the front panel which are located in the right and left side case.
254
1
2
Chapter 7: Mounting and adjustment instructions
Now remove the front panel.
3
Remove the mounting screws of the developer unit (left and right).
4
Pull the developer unit backwards by means of the handles.
5
Remove the developer drive by loosening the mounting screws in the right side case.
6
255
Mechanics
Now disconnect the plug from the drum motor.
7
Remove the OPC-drum axle.
8
Loosen the screws of the process unit light protection on the left and right side.
9
Remove the fastening bolt of the process unit in the left and right side case.
256
10
Chapter 7: Mounting and adjustment instructions Swing the light protection cover open, pull the twist bolts (left + right) inwards, then flap the process unit.
Take the OPC-drum out of the holding fixtures.
Behind the process unit, disconnect the connecting plug of the cleaning unit motor located in the right side case panel.
Open the right side case and loosen the mounting screws of the cleaning unit.
11
12
13
14
257
Mechanics
Afterwards open the left side case, loosen the mounting screws [1] and remove the exit tube [2]. Then loosen the mounting screws of the cleaning unit [3].
Now loosen the spring from the process unit frame and take the cleaning unit out.
15
16
Cleaning Blade Replacement After dismantling the cleaning unit, please proceed as follows: On the backside of the cleaning unit, remove the drive motor by loosening the two hexagon nuts.
Now loosen the hexagon nuts on the backside of the cleaning unit, by which the support angle is fixed.
258
1
2
Chapter 7: Mounting and adjustment instructions Now lift the support angle [1] and take the old cleaning blade [2] out, together with the pressure lamella [4].
3
Powder the new cleaning blade with talcum on both sides and put the pressure lamella on the rear part of the new cleaning blade. The front edge of the cleaning blade is marked by a column of numbers with arrow [5]. The cleaning blade must be mounted in a way that the column of numbers [5] is arranged on the right bottom side at the front edge of the cleaning blade when it is installed. Now push the cleaning blade, together with the pressure lamella, between the Al-profile and the support angle. The rear edges of the cleaning blade and the pressure lamella must both rest against the rear stopper [2]. Now screw the support angle with the hexagon screws on the backside of the cleaning unit. Then tighten the hexagon screws carefully from the middle to the outer side, in order to make sure that the pressure lamella and the cleaning blade rest against the rear stopper of the Alprofile.
4
When screwing, please mind that the Alprofile does not get corrugated through too tight screwing, respectively that the screw thread inside the Al-profile is not damaged.
Please check the straightness of the profile plate as well as of the cleaning blade. Furthermore the position of the pressure lamella must be checked.
259
Mechanics
Eraser Light After the writing process and the transmission, the eraser light returns the light-sensitive OPCdrum to an even potential. The eraser light is located above the cleaning unit in the process unit and can be taken out of the device by loosening two mounting screws on both the left and the right side. The eraser light illumination is implemented by means of single LED, which are arranged on three circuit boards.
Suction Channel The suction channel serves as transport device for transporting non-fused paper from the OPCdrum to the fusing unit. The suction channel consists of two fans creating a vacuum inside the suction channel unit. The actual transport is effected via perforated belts which attract the paper from below, due to the vacuum inside the suction channel unit, and transport it to the fusing unit. The suction channel unit consists of the following components: 1. 2. 3. 4: 5. 6. 7. 8. 9.
260
Drive gear wheel Perforated transport belt Suction channel unit Fan connection, left Retaining bolt in the left side case Guiding plate below star wheel holder Fan connection, right Retaining bolt in the right side case Brace
Chapter 7: Mounting and adjustment instructions Demounting the Suction Channel 1. Switch the device off and make sure that the device is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3. Demount the OPC-drum (see OPCdrum section). 4. Demount the heater roller (see heater roller section). 5. Demount the star wheel holder (see star wheel holder section) 6. Demount the fuser roller (see fuser roller section) 7. Demount the star wheel holder 8. Demount the drive gear wheel [1] of the suction channel in the right side case. Prior to this, relieve the tooth belt [2] by un-tightening the tension pulley [3].
Now remove the brace by loosening the mounting screws in the right side case.
2
261
Mechanics
Now remove the retaining bolt by loosening the three screws in the left side case.
Now, standing behind the network printer, push the entire suction channel unit leftwards inside the device. Then take the entire suction channel out of the device by inclining it slightly and lifting it out to the back side. After having demounted the suction channel, you can access the perforated transport belts. For installation of the suction channel, please execute the above-described steps in reverse order.
262
3
4
Chapter 7: Mounting and adjustment instructions
Fusing Unit Star Wheel Holder
The star wheel holder and the lower guide plate in front of the fusing area are responsible for faultless paper guidance to the fusing area. For this task the guide plate and the star wheel holder are specially adjusted at the factory. The star wheel holder consists of a base carrier [1] and 10 star wheel holders [2]. If necessary, these holders can be adapted to the optimal position of the roll widths used.
For adjustment of the guide plate, please proceed as follows:
Fans The ROWE network printer has one fan on each side to cool the device (upper fan), and one fan on each side to create the vacuum inside the suction channel of the device (lower fan). The cooling fans are temperature regulated. Each fan is equipped with an ozone filter which must regularly be replaced on the occasion of a service assignment.
263
Mechanics
Filter Replacement In order to replace a filter, please proceed as follows:
Open the cover of the respective side case. Take the relevant filter out and replace it by a new one.
1 2
Fan Replacement In order to replace a fan, please proceed as follows:
Open the cover of the respective side case. Take the relevant filter out.
264
1 2
Chapter 7: Mounting and adjustment instructions Loosen the upper and lower retaining nut of the fan tube and take the group of components out.
Attention: Mind the electric connection!
Cleaning Felt The task of the cleaning felt is to clean the heater roller from toner rests which remained attached to the heater roller in the fusing process. The cleaning felt must be regularly replaced on the occasion of a service assignment. If the cleaning felt is not replaced, staining or double images on the copies may result from the decreasing cleaning effect of the felt. Note: Two sides of the cleaning felt can be used. Cleaning Felt Replacement In order to replace the cleaning felt, please proceed as follows: 1. Make sure that the device is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3.
Now open the upper cover of the ROWE network printer and remove the heater roller cover by unscrewing the mounting screws (left and right).
Now loosen the three retaining nuts of the pressure plate, shift the plate leftwards and then flap it backwards.
2 265
Mechanics
Now flap the bearer plate [1] containing the cleaning felt [2] backwards and take the plate out of the device. It must be ensured that the pressure plate [3] is flapped backwards.
3
Now remove the cleaning felt from the bearer plate and replace it by a new felt. When mounting it, please mind that the cleaning felt must be installed in the bearer plate without corrugating.
4
In order to install the cleaning felt, please execute the above-described steps in reverse order.
266
Chapter 7: Mounting and adjustment instructions
Sensors The ROWE network printer has two temperature sensors and two overheating protection switches . One of each pair is located in the left outer area, the other one in the middle and rests directly against the heater roller. The respective radiant heater is regulated by means of the temperature sensor values (outside 1350W, middle 1750W). The overheating protection switches make sure that the heater roller cannot overheat in case of malfunction. All sensors do only provide correct measurements if they are regularly cleaned and, if necessary, replaced on the occasion of a service assignment. In order to maintain the sensors, please proceed as follows: Maintenance / Replacement of Sensors 1. Make sure that the device is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3. Now open the upper cover of the ROWE network printer and remove the heater roller cover by unscrewing the mounting screws (left and right). Disconnect the connecting plug of the sensors in the left side panel.
Loosen the three retaining nuts of the bearer plate at which the sensors are mounted and take the complete group of components out.
2
3 267
Mechanics
>>> Sensoren_uebersicht.psd
Now you can replace the respective sensor by loosening the mounting screws. The sensors can be cleaned by means of toner cleaner (manufacturer’s recommendation: “Tonerweg”). The sensor group of components is composed as follows:
4
1. Connecting plug 2. Bearer plate 3. Overheating protection for 1350W radiant heater 4. Temperature sensor for 1350W radiant heater 5. Overheating protection for 1750W radiant heater 6. Temperature sensor for 1750W radiant heater Note: In order to fix the sensor cables, only temperature-resistant cable ties may be used. In order to install the cleaning felt, please execute the above-described steps in reverse order.
Fusing Exit Sensor (Impulse Wheel) By means of the exit sensor (impulse wheel), the ROWE network printer detects a jam in the fusing area. During normal operation, the impulse wheel must turn when paper is output. If no paper is running, the impulse wheel must not turn. During the print output, the printer calculates the point in time at which the paper must run out of the fusing unit and thus the point in time as of which the impulse wheel must be turning. If the impulse wheel does not turn, a jam is detected and all drives are stopped immediately. Note: A malfunction (maladjustment or defect) of the exit sensor (impulse wheel) can be seen from the following defect characteristics: the network printer starts a job, during the
268
Chapter 7: Mounting and adjustment instructions output a jam in the area of the fusing unit occurs without identifiable cause. The printout pokes out of the rear exit by approx. 5 - 20 cm (dependent on the print speed). The aforementioned symptoms indicate that the impulse wheel did not turn during the output. In this context, please also refer to item “Jam Control” in section “Parameters”.
Exit Sensor Adjustment (Impulse Wheel) 1. Open the rear cover of the ROWE network printer and have the device cool down. Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 2. The impulse wheel [3] should slightly extend into the counter roller [5] to make sure that the impulse wheel turns correctly when paper runs through. If the impulse wheel stands too low, undesired imprints in the passing paper result. The position is adjusted by means of the adjusting nut [4]. The impulse wheel rotations are enquired via the fork light barrier [2], which is connected to the device control via the connector [1]. Note: The connecting line of the exit sensor is connected into the right side case via a second plug.
269
Mechanics
Separation Finger at Fusing Exit The separation fingers rest against the heater roller with spring pressure. The task of the separation fingers is to ensure that no paper remains attached to the heater roller and that all printouts are led out via the exit. On the occasion of every service assignment, the separation fingers must be examined with respect to damages and correct resting against the heater roller. Furthermore the separation fingers must be cleaned from attached toner. Separation Finger Maintenance
1. Switch the device off and make sure that it is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3. Disconnect the connecting plug of the exit sensor.
Remove the black knurl screw and take the complete bearer plate incl. exit sensor and separation fingers out by lifting it slightly.
Now you can check the separation fingers and clean their tips.
In order to install the group of components, please execute the above-described steps in reverse order.
270
2
3
Chapter 7: Mounting and adjustment instructions
Heater Roller The heater roller is an aluminium tube fixed in a ball bearing in the left and right side case. Inside the heater roller, there are two radiant heaters, which heat the heater roller in two zones (outer and middle zone) across its entire width. The heater roller is provided with a special coating where no toner attaches to. During the print process, the toner on the passing paper (printed data) is melted by the heater roller and pressed into the paper structure by the fuser roller in the same work-step. Heater Roller Maintenance / Replacement 1. Switch the device off and make sure that the device is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
Left:
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3. Entfernen Sie die mittlere hintere Abdeckung durch Lösen der je zwei Befestigungsschrauben im linken und rechten Seitenkasten.
Right:
Remove the rear exit plate by loosening the two retaining nuts on the left and right side, as well as the two countersunk screws in the middle.
2
271
Mechanics
Left
Right
Middle
Relieve the heater roller by locking the fuser roller spring by means of a screw driver on both the left and the right side.
1. Remove the heater roller cover. 2. Remove the cleaning felt together with the bearer plate. 3. Remove the sensor plate with the temperature sensors and the overheating protection switches. 4. Now remove the protection cover of the heater roller tube in the right side case by loosening the two retaining nuts.
272
3
4
Chapter 7: Mounting and adjustment instructions Now disconnect the connecting wires [1 + 2] of the radiant heaters in the right side case, then demount the support angle [3] by loosening the two retaining nuts [4]. 1. 2. 3. 4. 5. 6.
Connecting wire 1750 W radiant heater Connecting wire 1350 W radiant heater Support angle Retaining nuts Radiant heater 1350W Radiant heater 1750W
Now disconnect the connecting wires [1 + 2] of the radiant heaters in the left side case, then demount the support angle [3] by loosening the two retaining nuts [4]. 1. 2. 3. 4. 5. 6.
5
6
Connecting wire 1750 W radiant heater Connecting wire 1350 W radiant heater Support angle Retaining nuts Radiant heater 1350W Radiant heater 1750W
Now take the radiant heaters out by pulling them out on the left side of the device.
7
Attention: As a basic principle, radiant heaters must not be touched in the glass tube area! Now relieve the drive tooth belt [1] in the right side case by loosening the belt tensioner [2]. Afterwards remove the retaining ring [3] and take the drive gear wheel [4] out. Now remove the three mounting screws [1] of the heater roller bearing [2] in the left side case and pull the complete heater roller together with the bearing sideward out of the device.
8
273
Mechanics
In uninstalled condition, you can separate the heater roller bearing from the heater roller by loosening the retaining ring. To install the group of components, please execute the above-mentioned steps in reverse order.
Fuser Roller The fuser roller is a soft foam roller with a metal core. The roller is coated by a seamless hose. The surface is provided with a special coating where no toner attaches to. At defined pressure, the fuser roller is pressed against the heater roller by means of a spring on both the left and right side. During the printing operation, the heater roller melts the toner located on the passing paper (printed data), and in the same work-step the fuser roller presses the toner into the paper structure. Fuser Roller Maintenance / Replacement 1. Switch the device off and make sure that the device is free of voltage. 2. Open the rear cover of the ROWE network printer and have the device cool down.
1
Attention: Maintenance works in the fusing area may only be executed with switched off and cold fusing unit. RISK OF BURNS!! 3. Dismantle the heater roller from the device (see described proceeding for dismantling the heater roller). 4. Remove the drive gear wheel [1] of the rear exit roller in the right side case. The gear wheel is fixed by a retaining ring [2] and a headless screw [3]. Beforehand you have to relieve the drive tooth belt [4] by means of the tensioning screw [5]. Now remove the rear exit rolls by pulling the quick-release fastener.
274
2
Chapter 7: Mounting and adjustment instructions Now remove the rear exit rolls by pulling the quick-release fastener.
3
275
Mechanics
Justage Andruck der Fixierwalze 1. Open the mid printer lid and remove the heat protection cover above the fusing area. 2. Check the „Full Step Frequency“ parameter, which must show the value 13. 3. Connect the service plug and have the device warm up.
1
Attention: When the service plug is connected, the safety circuit is without function! 3. After completion of the warm-up period, measure the tractive power of the fusing unit by means of a spring scale and a reinforced paper strip, namely by having the paper strip run into the outer zones between the heater roller and the fuser roller. The measured tractive power must evenly amount to 9 N on both sides. Note: The paper strip must be replaced after every measuring process. An adjustment of the pressure is effected via the adjusting screws [1], which can be accessed by demounting the rear exit plate. The fuser roller pressure is increased by screwing the adjusting screw in and then fixing it by the self-locking nut [2].
276
2
Chapter 7: Mounting and adjustment instructions
Scanner
Transport Rollers
The transport rollers of the ROWE network scanner are located in the upper part of the device. The scanner has a front transport roller, a rear transport roller and an exit roller. Each roller consists of three single segments. The individual segments are driven by means of a shaft and tooth belts. The front transport roller is driven by an own stepping motor. The rear transport roller and the exit roller are driven by one common motor. For each driven transport roller in the upper part of the scanner, there is a pressure roll in the bottom part of the scanner, which is pressed against the corresponding transport roller by means of spring power. Note: To ensure safe transport of the originals, the transport rollers must regularly be cleaned. 1. 2. 3. 4. 5.
Front transport roller Stepping motor for driving the front transport roller Rear transport roller Stepping motor for driving the rear transport roller and the exit roller Exit roller
277
Mechanics
Reflector Rollers The ROWE network scanner has two reflector rollers which are located directly under the CIS sensors. The varnish of the rollers reflects the CIS sensor light and thus is jointly responsible for the scan quality. In addition, the reflector rollers take the passing original that is to be scanned into a defined position towards the CIS head (focus zone). For this reason the reflector rollers must hold an exact distance (gap between the reflector roller and the glass plate) of 0.2 mm towards the glass plate of the CIS head. This space is ensured by spacer washers that are mounted on the left and on the right of each reflector roller. The diameter of the spacer washers must be by 0.4 mm larger than the diameter of the reflector roller. Note: The spacer washer diameter may vary from the right to the left. A gap which is too large leads to blur in the scan result. A gap that is too small leads to transport problems and increased wearing of the reflector roller varnish, as well as to damaging the glass plate. Reflector Roller Replacement Flap the scanner completely upwards.
1
2
With version RCS X000: Remove the cover (pos.1). For this purpose, just loosen the screws (pos.2) and remove the screws (pos.3).
278
Chapter 7: Mounting and adjustment instructions
3
Remove the countersunk screws M4 (pos.1) of the paper guide plate on both sides.
Bring the scanner into its lower position and flap the upper part open.
4
279
Mechanics
Take the paper guide plate (pos. 1) carefully out (upwards).
5
6
Take the pressure rollers out of the swings. Attention: Handle and store the rollers with care!
7
Demount the existing pressure rollers (pos.1). For this purpose, loosen the threaded pin M3x4 DIN 916 (pos.2) and pull the spur wheel (pos. 3) off the shaft end. Then demount the retaining rings 8x0,8 DIN 471 (pos.4) and pull the ball bearings (pos.5) off. Install the demounted parts on the new rollers in reverse order. The washers (pos. 6) supplied together with (on) the new pressure roller must absolutely be applied. Attention: Handle and store the rollers with care! Mount pressure roller I (front): Mount washers (pos.6) with the collar towards the inside.
280
Chapter 7: Mounting and adjustment instructions
8
Mount pressure roller II (back): Mount washers (pos. 6) with the collar to the outside. Andruckwalzen in die Schwingen (Pos.1) einsetzen. Andruckwalze I (vorn – Richtung Anlegetisch), Andruckwalze II (hinten).
9
10 1
2
Put the pressure rollers into the swings (pos. 1). Attention: Pressure roller I (front - towards feed table), pressure roller II (back).
281
Mechanics
11
Mount the countersunk screws M4 of the paper guide plate on both sides.
12
With version RCS X000, mount the lower cover.
282
Chapter 7: Mounting and adjustment instructions Bring the scanner into its lower position . Flap the upper part open and check by means of a paper strip whether the gap (X) between the centre bar (pos. 1) and the pressure rollers (pos. 2 and 3) does exist.
13
283
Mechanics
CIS-Head The CIS (Contact Image Sensor) head consists of five (36“) or seven (50“) single CIS sensors which are arranged overlapping in two rows. The individual CIS sensors are adjusted in the CIS head at the factory and subsequently fixed. Then the CIS head is installed at the fastening angles in the upper part of the scanner with the glass plate mounted. The bottom edge of the glass plate must be in one line with the front and rear transport roller. 1. 2. 3. 4. 5.
Glass plate Sensor plate (mask) CIS head Connectors of the individual CIS sensors Fastening angle
To demount the CIS head, please proceed as follows: 1. 2.
3.
Switch the device off. Remove the upper cover hood (in which the operator panel is located) by demounting the two mounting screws on the back side. Now loosen the CIS card holder and flap it backwards.
Now disconnect the CIS sensor connecting plugs (5x or 7x).
284
1
2
Chapter 7: Mounting and adjustment instructions Now loosen the CIS head at the fastening angles and take the CIS head out by opening the top part.
3
In order to reinstall the CIS head, execute the above-mentioned steps in reverse order. CIS Head Adjustment:
The bottom part of the CIS head glass plate must form one line with the transport rollers. For adjustment, place a ruler from the rear onto the front transport roller. The glass plate of the CIS head must now precisely rest against the ruler. This adjustment must be executed on the left, on the right as well as in the centre of the CIS head. The CIS head can be adjusted in height by means of the slot holes in the fastening angles and afterwards be fixed in the optimal position by means of the mounting screws.
285
Mechanics
Glass Plate The glass plate is made of special glass which is glued on an aluminium carrier frame. The glass plate is screwed to the CIS head. Glass Plate Replacement Bring the scanner into its lower position and flap the upper part open.
1
2
Demount the countersunk screws M4 at the frame (left and right side) of the mounted glass plate. Then carefully take the plate with frame out (downwards). Attention: Handle and store plates with care!
286
Chapter 7: Mounting and adjustment instructions
Clean the new plate inside and outside. Take the sensor plate out of the demounted glass plate, clean it and lay it onto the new glass plate from the inside.
4
(Marking „Arrow and letter L“ are located on the left machine side).
Set the glass plate carefully into the top part and fix it on both sides by means of the countersunk screws M4.
5
Close the top part. Finally make a test run.
287
Mechanics
288
Chapter 7: Mounting and adjustment instructions
289
Electronics
Chapter 8: Mounting and adjustment instructions Electronics
Overview: Network Printer ROWE RS / RCS The complete controller electronics of the ROWE network printer is arranged behind the lower cover on the backside of the device. In order to expose the electronics, please demount the lower cover. The components are arranged as follows:
1. 2. 3.
RJ 45 network bushing to connect the printer to the customer network Folding machine connection to connect a ROWE online folding machine to the network printer License USB-stick on which all enabled licenses are stored
Note: If the USB-stick is unplugged, no printing is possible anymore! 4. 5. 6. 7. 8. 9.
ROWE Controller PC Output/performance board Control/CPU board 36 V DC power supply unit 24 V DC power supply unit Service plug for bridging the safety end switches at the doors and covers
Attention: This plug may solely be connected temporarily during maintenance works and solely by the authorised ROWE service engineer. In no case it is allowed to connect this plug during normal operation! 10. 11. 12. 13. 14.
290
Main contactor HV power supply unit Type label Power switch Power plug
Chapter 8: Mounting and adjustment instructions Composition of the ROWE RS / RCS Network Printer Controller PC The controller PC of the ROWE network printer is located behind the lower cover on the backside of the device. The ROWE controller PC includes the following components:
1. 2.
PCI controller (for details, please refer to section printer PCI card) Ethernet network connection 10/100/100 Mbit (internal) 2a. Ethernet network connection 10/100/100 Mbit (external)
Note: The external network connection is just the extension of the internal network connections. 3.
License USB-stick. On this stick all enabled licenses are stored.
Note: If the USB-stick is unplugged, no printing is possible anymore! 4.
VGA-access
Note: If required, a monitor can be connected here for service purposes. 5. 6.
Serial connection cable from COM 1 of the controller PC to the printer controller board PS/2 access
Note: If required, a keyboard and mouse can be connected here for service purposes. 7. 8. 9. 10. 11. 12. 13.
4-pin voltage supply plug for motherboard (12V / GND) Voltage supply plug for LED print head ATX power supply Rubber connector for voltage supply to the ATX power supply Hard disk RAM CPU fan
Note: If required, a keyboard and mouse can be connected here for service purposes
291
Electronics
14. CPU 15. Voltage supply plug (ATX) motherboard 16. Hard disk access (SATA) 17. Plug for „POWER ON“ signal. Note: The impulse for booting the controller PC when the network printer is switched on is effected via the controller board, which passes the signal to the PCI controller installed in the controller PC. The PCI controller then sends the impulse to the „POWER ON“ pin ( 17) of the motherboard via a connection wire. 18. Motherboard ROWE RC / RS / RCS PCI-Controller Connections The PCI controller has the following connections: 1. 2. 3. 4. 5. 6.
Connector plug for print head data cable X2 (only with RS + RCS) Connector plug for connection cable to controller board Connector plug for „Power On” signal on the motherboard Connector plug for connection cable to CIS board (only with RC + RCS) Connector for PCI slot on the controller PC motherboard Connector plug for print head data cable X4 (only with RS + RCS)
Attention: The connection cables of the print head (X2 + X4 ) must not be interchanged on the PCI card! Interchanging these connectors leads to damaging the print head and the PCI controller.
292
Chapter 8: Mounting and adjustment instructions
Overview ROWE RC Network Scanner The main part of the ROWE network controller electronics is located under the feed table on the front side of the device. In order to expose the electronics, release the twist locks of the feed table and flap the feed table upwards. As next step, remove the protection cover by loosening the mounting screws. Under the protection cover you will find the following components:
1.
Serial connection cable from the scanner controller board to COM 1 of the controller PC
2.
Device controller board
3.
Connection cable from the scanner controller board to the operator panel
4.
License USB-stick. All enabled licenses are stored on this stick.
Note: If the USB-stick is unplugged, no scanning is possible anymore! 5.
Network cable – internal –
6.
Serial connection cable from COM 1 of the controller PC to the scanner controller board
7.
PCI controller card
8.
Motherboard controller PC
Note: The hard disk and the power supply unit are located in the right side case of the scanner. In order to remove the right side cover, loosen the retaining nut which is located next to the controller PC inside the scanner.
293
Electronics
In the right side case, you will find the hard disk and the power supply unit of the ROWE RC scanner: 1. 2.
System hard disk Power supply unit
On the backside of the ROWE RC scanners, you will find the mains connection and the network connection: 1. 2. 3. 4.
294
Power switch Mains connection via rubber connector Network connection (external) Type label
Chapter 8: Mounting and adjustment instructions
Aufbau Controller PC ROWE RC Netzwerkscanner The controller PC of the ROWE network scanner is partly located under the feed table, as well as in the right side case.
The ROWE controller PC includes the following components:
1.
License USB-stick: All enabled licenses are stored on this stick.
Note: If the USB-stick is unplugged, no scanning is possible anymore! 2.
Ethernet network connection 10/100/100 Mbit (internal)
Note: The external network connection is just the extension of the internal network connection. 3.
Serial connection cable from COM 1 of the controller PC to the scanner controller board. Pin assignment: Pin 2: RXD Pin 3: TXD Pin 5: GND Pin 8: Flash Lines Pin 9: Flash Lines
4.
VGA access
Note: If required, a monitor can be connected here for service purposes. 5.
PS/2 connection for keyboard and mouse
Note: If required, a keyboard and mouse can be connected here for service purposes. 6. 7. 8. 9. 10. 11.
4-pin voltage supply plug for motherboard (12V / GND) CPU fan CPU RAM Voltage supply plug (ATX) motherboard Hard disk connection (SATA)
295
Electronics
12. Plug for „POWER ON“ signal. Note: The impulse for booting the controller PC when the network printer is switched on is effected via the controller board, which passes the signal to the PCI controller installed in the controller PC. The PCI controller then sends the impulse to the „POWER ON“ pin ( 17) of the motherboard via a connection wire. 13. PCI Controller (for details, please refer to section PCI card RS / RCS / RC) 14. Motherboard
ROWE RC / RCS Network Scanner CIS Controller / CIS Sensor Connection The CIS controller is located under the upper hood of the ROWE RC / RCS network scanner. Remove the mounting screws of the upper hood which are located at the backside and demount the hood by drawing it forwards. The ROWE controller PC includes the following components: 1. 2. 3. 4. 5.
Input plug for CIS sensor No. 1 Input plug for CIS sensor No. 2 Input plug for CIS sensor No. 3 Input plug for CIS sensor No. 4 Input plug for connection cable CIS controller > PCI controller 6. Plug for voltage supply to CIS controller +12V DC 7. Pre-fuse for voltage supply of the CIS controller value: 3.15 AT 8. Input plug for CIS sensor No. 8 9. Input plug for CIS sensor No. 7 10. Input plug for CIS sensor No. 6 11. Input plug for CIS sensor No. 5 12. Factory programming access (solely to be used by the manufacturer)
296
Chapter 8: Mounting and adjustment instructions
13. Status LED: a. VCIS = Glows when supply voltage is connected to the CIS sensors. Note: This LED does only glow if CIS sensors are active. b. +2V5 = Internal +2.5 V supply voltage of the CIS controller. Note: This LED must glow whenever the device is switched on. c. TEST = Is solely destined for internal tests at the manufacturer’s plant. d. +3V3 = Internal +3.3 V supply voltage of the CIS controller. Note: This LED must glow whenever the device is switched on. e. +3V = Internal+3 V supply voltage of the CIS controller. Note: This LED must glow whenever the device is switched on. f. VCIS = Glows when the supply voltage for the CIS sensor RGB light is connected. Note: This LED glows only if the CIS sensors are active.
297
Electronics
BIOS Settings on the ROWE RS/ RCS / RC Controller PC To be able to set the BIOS settings of the ROWE controller, you have to connect a keyboard and a monitor to the internal PC of the ROWE device.
To open the BIOS of the ROWE controller, please press the key „DEL“ when booting the internal PC. The following parameters diverge from the default settings: Type ASUS P5LD2-VM/S Main Legacy Disk
>
disable
Advanced USB-Configuration USB Function USB 2.0 Controller
> >
enable enable
> > >
disable disable disable
> >
enable 3F8/IRQ4
>
disable
CPU-Configuration Max CPUID Value Limit Execute Disable Function Enhanced C1 Control Onboard Device Configuration Onboard PCIEX GbE LAN Serial Port1 PCIPnP Plug And Play O/S Power Power Button
>
Suspend
Boot Boot Device Priority 1st Boot Device
>
Hard Drive
>
keep current
Boot Settings Configuration AddOn ROM Display Mode
In order to save the settings, select the menu item „Exit and Save Changes“ on the „Exit“ page. Note: In order to load the BIOS default values, select the menu item „Load Setup Defaults“ on the page „Exit“. Attention: All settings are then set on BIOS default values.
298
Chapter 8: Mounting and adjustment instructions
Basic Installation of the ROWE RS/ RCS / RC Controller PC with a BOOT USB-stick By means of the ROWE BOOT USB-stick, the entire ROWE controller software can be installed in one step by means of an image. However, the complete software that was installed on the controller hard disk beforehand, is then deleted. In order to install the ROWE controller by means of the USB-stick, you have to connect a keyboard and a monitor to the internal PC of the ROWE device. In addition, please remove the ROWE license USB-stick and connect the ROWE BOOT USB-stick to the internal device controller PC instead.
In order to open the BIOS of the ROWE controller, press the „DEL“ key when booting the internal PC. The following parameters need to be adjusted: Typ ASUS P5LD2-VM/S Main Legacy Disk
>
disable
Advanced USB-Configuration USB Function Legacy USB Support USB 2.0 Controller USB 2.0 Controller Mode
> > > >
enable auto enable HiSpeed
USB Mass Storage Device Configuration Device #1 Emulation Type:
> >
Kingston DataTraveler (Boot USB-Stick) Hard Disk
Note: The ROWE BOOT USB-stick must be plugged into the internal controller PC. CPU-Configuration Max CPUID Value Limit Execute Disable Function Enhanced C1 Control
> > >
disable disable disable
> > >
enable disabled 3F8/IRQ4
>
disable
Onboard Device Configuration Onboard PCIEX GbE LAN ITE8211F Controller Serial Port1 PCIPnP Plug And Play O/S
299
Electronics
Power Power Button
>
Suspend
Hardware Monitor CPU Q Fan Control CPU Fan Profile Mode
> >
enabled optimal
In order to save the settings, select the menu item „Exit and Save Changes“ on the „Exit“ page and reboot the system. Reopen the BIOS of the internal controller PC by pressing the key „DEL”. The following parameters must be adjusted : Boot Hard Disk Drives 1st Drives
>
Kingston DataTraveler (BOOT-USB-Stick)
>
Kingston DataTraveler (BOOT-USB-Stick)
Boot Device Priority 1st Boot Device
Boot Settings Configuration AddOn ROM Display Mode
>
keep current
In order to save the settings, select the menu item „Exit and Save Changes“ on the „Exit“ page. Reboot the system. The PC now boots from the ROWE Boot USB-stick. 1. 2. 3. 4.
300
The start screen is displayed. Here, press the „enter“-key. When the text „restore“ appears in the display, enter the word „yes“ and press the „enter“key. In the image selection, enter the name of the desired image, e.g. „plotter-rs“, and confirm your selection by the „Enter“-key. Now wait until the image is installed and the ROWE system shuts down.
Chapter 8: Mounting and adjustment instructions
Power Supplies / Voltages at the ROWE RS Network Printer Power Switch / Line Filter By means of the power switch, the network printer is disconnected from the mains supply. The phase, as well as the neutral conductor, is disconnected. When the device is switched on, the power switch glows.
Note: When switching the device off via the power switch, it must be ensured that the device was shut down beforehand. When the device is switched off without prior shutdown, a paper jam or even damaging to the internal controller may result. The line filter is located directly behind the power switch and is intended to suspend troubles which get from the mains supply to the machine or the other way round. The line filter is located under the left lower side cover.
301
Electronics
ATX Power Supply The ATX power supply unit provides the supply voltage for the internal ROWE controller PC, as well as the supply voltage for the print head. The ATX power supply unit is supplied with mains voltage via a rubber connector when the network printer is switched on. Furthermore the ATX power supply unit has an on/off switch. This one must always be switched on.
The power supply unit provides the following output voltages:
1. 2. 3. 4. 5.
Connector for main voltage supply to the PC controller motherboard Connector for voltage supply to the peripheral devices Application in the ROWE network printer: voltage supply to print head Connector for floppy disk drive The connector is not used in the ROWE network printer. Connector for additional +12V DC voltage supply Application in the ROWE network printer: voltage supply to motherboard Connector for voltage supply to serial ATA hard disks Application in the ROWE network printer: voltage supply to controller hard disk
Note: The ATX power supply unit supplies an output voltage only if the ROWE controller PC is switched on. The controller PC is automatically booted via the device control by means of the PCI controller as soon as the network printer is switched on. The switch of the ATX power supply unit must always be switched on.
302
Chapter 8: Mounting and adjustment instructions
36V Power Supply Unit The 36V power supply unit provides the 36V DC supply voltage to the stepping motor drives of the ROWE network printer. The 36V power supply unit is fed with 230V AC voltage which is connected via the mains contactor K1.
Note: The 36V power supply unit supplies an output voltage only if the ROWE network printer is switched on and the mains contactor K1 is activated. The precondition for the activation of mains contactor K1 is that all covers of the ROWE network printer are closed (safety circuit closed) or that the service plug at the rear panel of the device is closed (safety circuit is bridged by the service plug).
24V Power Supply Unit The 24V DC power supply unit provides the supply voltage for the controller board and the output board of the ROWE network printer. All DC motors, as well as all light barriers and sensors, are fed by the 24V power supply unit. The 24V power supply unit is supplied with 230V AC voltage.
Note: The 24V power supply unit supplies an output voltage only if the ROWE network printer is switched on. Note: The output voltage of the 24V power supply unit is subdivided into control voltage and load voltage. The load voltage is connected via mains contactor K1. The precondition for the activation of mains contactor K1 is that all covers of the ROWE network printer are closed (safety circuit closed) or that the service plug at the rear panel of the device is closed (safety circuit is bridged by the service plug).
303
Electronics
HV Supply Unit The HV supply unit provides the supply voltage for the following components: o o o o
Charge corona / Grid : Bias : Transfer corona : Separation corona :
-4500V / - 780 - 500 4500 2700
V V V V
DC DC DC AC
The voltage specifications refer to no-load operation. The output voltages can be measured by means of a multi-meter via the following test points: Proceeding for measuring voltages: measurements are taken during printing operation (under load) between ground (TP2) and the respective test point.:
Ground BIAS Separation Transfer Charge
[GND] [Bias ] [SEP] [Transfer] [Charge]
> > > >
TP2 TP1 = TP3 = TP4 = TP5 =
490 V 0,89 V 0,21V 1,02V
DC AC DC DC
The activation of the HV power supply unit is effected by the controller board. The HV power supply unit is supplied with +24V load voltage by the controller board.
304
Chapter 8: Mounting and adjustment instructions
Device Control of the ROWE RS Network Printer Controller Board (CPU) The controller board includes the control electronics of the device. This board has two serial interfaces for connection to the folding machine and the controller PC. The following connections are available: 1. Light barrier inputs 2. Reset button of the control unit (Hardware-Reset) 3. Connection cable to the PCI controller of the internal ROWE controller PC 4. 24 V voltage supply • Wire 106 = +24V control voltage • Wire 110 = +24V load voltage connected via contactor K1(mains contactor). 5. Fuse F4 value: 3AT for 24V load voltage 6. Fuse F5 value: 1AT for 24V control voltage 7. Access for fuser roller temperature sensors 8. Access for toner sensor 9. DIP switch DIP switch default settings: 1. OFF [set as default] 2. OFF [set as default] 3. OFF [set as default] 4. OFF [set as default] 5. OFF [set as default] 6. ON / OFF [Serial connection definition] ON = Flash cable 7. OFF [set as default] 8. OFF [set as default] 10. Serial interface 11. Alarm horn 12. Serial interface 13. Connection HV power supply 14. Connection safety circuit (door switch) 15. Connection square metre counter 16. Connection running metre counter Note: If the connection to one or both counters is interrupted, no printing is possible. 17. Access for X bus. By means of this bus cable, the connection between the controller board, the display and the output board is established.
305
Electronics
Output Board The output board includes the driver electronics of the device. This board is equipped with a stepping motor driver, as well as with transistor outputs for DC drives. Furthermore the board has a bus interface via which it communicates with the controller board. The following connections are available: 1. X bus access. By means of this bus cable, the connection between the controller board, the display and the output board is established. 2. Transistor outputs with the following assignment: X22: Cutter drawer 1 X23_34: Toner hopper unit motor X23_12: Developer unit motor X24: Cutter drawer 2 X25_34: Cooling fan, left X25_12: Cooling fan, right X27_34: Fan, suction channel, left X27_12: Fan, suction channel, right X28: Cleaning unit motor X29_34: Contactor K1 X29_12: Eraser light X30: Deflector, front output X31_34: In-feed deflector, folding machine X31_12: Motor, feed table folding m. X31_34: In-feed deflector, folding m. X31_12: Motor, feed table folding m. X32: Paper roll rewinding motor Roll 1+2 / 3+4 X33_34: Radiant heater 1750W (power relay) X33_12: Radiant heater 1350W (power relay) X34: Cutter drawer 3 X36: Paper roll rewinding motor Roll 5+6 3. Fuse F2 value 3.1 AT for 36V supply voltage for stepping motors 4. Fuse F1 value: 1AT for 24V control voltage, not connected via contactor K1 5. Voltage supply • PIN1 = +36V load voltage for stepping motors • PIN 2 = +24V load voltage connected via contactor K1 (mains contactor) • PIN 3 = +24V control voltage • PIN 4-6 = GND
306
Chapter 8: Mounting and adjustment instructions 6. 7.
Fuse F3 value: 4.6AT for 24V load voltage connected via contactor K1 Stepping motor outputs with the following assignment: X10: Roll 1 X11: Roll 2 X12: Roll 3 X13: Roll 4 X14: Loop roller drive X15: In-feed roller drive X16: OPC-drum drive X17: Fuser roller drive X18: Roll 5 / With RCS: scanner exit roller X19: Roll 6 / With RCS: scanner in-feed roller X20: With RCS: scanner reflector roller X21: With RCS: scanner height adjustment
Stepping Motors In the ROWE network printer, the following drives are controlled by stepping motors: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Rollenantrieb Rolle 1 [M1] Rollenantrieb Rolle 2 [M2] Rollenantrieb Rolle 3 [M3] Rollenantrieb Rolle 4 [M4] Schlaufenwalze [M5] Einlaufwalze [M6] Trommelantrieb [M7] Fixierwalze [M8] Rollenantrieb Rolle 5 [M9] Bei RCS: Transportwalze hinten Scanner [M9] 10. Rollenantrieb Rolle 6 [M10] Bei RCS: Transportwalze vorne Scanner [M10] Bei RCS: Reflektorwalzen Scanner Bei RC: Höhenverstellung Scanner
[M20] [M21]
The stepping motors are controlled by the output board. Note: The stepping motors of the ROWE network printer are supplied with voltage by the 36V power supply unit via the output board. The 36V power supply unit supplies solely an output voltage if the ROWE network printer is switched on and if the mains contactor K1 is activated. The stepping motors of the ROWE RC scanner are supplied with 24V voltage.
307
Electronics
DC motors In the ROWE network printer, the following drives are controlled by DC motors: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
The DC motors are controlled by the output board.
308
Cutter drawer 1 Cutter drawer 2 Cutter drawer 3 Developer unit Toner hopper unit Cooling fan (top), right Cooling fan (top), left Fan, suction channel (bottom), right Fan, suction channel (bottom), left Cleaning unit Deflector, top output Rewinding motor roll 1 Rewinding motor roll 2 Rewinding motor roll 3 Rewinding motor roll 4 Rewinding motor roll 5 Rewinding motor roll 6
[M11] [M12] [M22] [M15] [M13] [M14.1] [M14.2] [M17.1] [M17.2] [M18] [M19] [M23] [M24] [M25] [M26] [M27] [M28]
Chapter 8: Mounting and adjustment instructions Light Barriers / Keys The following light barriers are installed in the ROWE network printer: Roll drawer: Light barriers: 1. 2. 3. 4. 5. 6. 7. 8. 9.
Exit, cutter drawer 1 Roll end roll 1 Roll end roll 2 Exit, cutter drawer 2 Roll end roll 3 Roll end roll 4 Exit, cutter drawer 3 Roll end roll 5 Roll end roll 6
[B5] [B11] [B15] [B6] [B13] [B16] [B10] [B19] [B21]
Keys: 10. Correction cut key roll 1 11. Correction cut key roll 2 12. End position key, shearing beam, right, drawer 1 13. End position key, shearing beam, left, drawer 1 14. Correction cut key roll 3 15. Correction cut key roll 4 16. End position key, shearing beam, right, drawer 2 17. End position key, shearing beam, left, drawer 2 18. Correction cut key roll 5 19. Correction cut key roll 6 20. End position key, shearing beam, right, drawer 3 21. End position key, shearing beam, left, drawer 3
[S11] [S12] [S16] [S15] [S14] [S15] [S17] [S18] [S27] [S28] [S30] [S29]
Base frame: Light barriers: 22. Sensor, top output (lever arm) [B9] Keys: 23. Key drawer 1 closed 24. Key drawer 2 closed 25. Key drawer 3 closed
[S19] [S20] [S31]
309
Electronics
Developer Unit, Drum, Transport, Fusing Unit: Light barriers: 26. Loop light barrier 27. In-feed light barrier 28. Light barrier manual feed 29. Drum light barrier 30. Light barrier, deflector front output 31. Light barrier paper path, front output 32. Exit light barrier (exit knurl)
[B4] [B1] [B7] [B2] [B24] [B8] [B3]
Light barrier connection assignment: White wire: ground [GND] Brown wire: supply voltage +5V DC Green wire: output
Toner Sensor The toner sensor is located at the developer unit of the ROWE network printer and measures the developer mixture consisting of toner and carrier (metallic carrier material). The toner sensor reacts to the metallic carrier. The higher the portion of carrier in the developer mixture, the higher the output voltage. A new developer mixture contains 4% toner in the carrier when it leaves the factory. With this mixture, the toner sensor must provide an output voltage of 2.5 V. These 2.5V correspond to the value “100“ shown in the display of the network printer. Note: As a basic principle, the following applies: High output voltage of the toner sensor (> 2.5V) = Low toner concentration in the developer ( < 4%) = Low value in the machine display (< 100) Low output voltage of the toner sensor (< 2.5V) = High toner concentration in the developer ( > 4%) = High value in the machine display (> 100) On principle the toner sensor is adjusted to a new ROWE developer mixture (when the developer mixture is replaced). After the automatic adjustment the output voltage of the toner sensor must amount to 2.5V. During the automatic adjustment process, the ROWE device control software can adjust a possibly incorrect output voltage in the range of 1.5V-3.5V to 2.5V output voltage, which is performed on its own by means of offset voltages. However, if the output voltage ranges above 3.5V respectively below 1.5V, the toner sensor must be manually adjusted to the range between 1.5V-3.5V by means of a non-metallic screw driver. The adjustment is effected via an adjusting screw located in the toner sensor, which enables you to adjust the internal ferrite core of the toner sensor.
310
Chapter 8: Mounting and adjustment instructions
In order to adjust the toner sensor, please proceed as follows: 1. 2. 3. 4. 5.
Check the reference dimension of 4.9mm from the top edge of the sensor housing to the ferrite core adjusting screw. Connect the service plug. Start step 1 of the automatic toner adjustment in the service menu When the mixing process is running, please adjust the toner sensor by means of a nonmetallic screw driver until it is set in the range 1.5V-3V. Then start the automatic toner sensor adjustment. Note: For further information, please refer to section „Developer Configuration” in chapter “Start-Up”. Connection Assignment: Blue wire : Ground [GND] Yellow wire: Digital output [not used in the ROWE network printer] White wire: Analogue output [ 0V – 4V] Red wire: Supply voltage +24V DC Grey wire: Offset input [0-10V]; typical value: with an actual toner sensor output voltage of 2.5V, the offset voltage amounts to 4V.
Overheating Protection Switch The overheating protection switches of the fusing unit protect the heater roller and the fuser roller against damages caused by overheating in case of a fault. There is one overheating switch in the outer zone of the heater roller, and another one in the middle zone of the heater roller. The overheating protection switches rest against the heater roller, separated by a Teflon foil. The overheating protection switches can be accessed via the mid-lid and are located under the heat protection cover of the fuser roller. The 230 V AC voltage supply of the respective radiant heater is switched off via the overheating protection switches. The switch-off temperature is 200°C. After cooling down, the overheating protection switch can be reset manually by pushing the mid pin of the overheating protection switch.
311
Electronics
Note: After release of the overheating protection switch, the switch must be reset manually. Attention: When the safety circuit, respectively the service plug is connected, the overheating protection switches are energised by a mains voltage of 230V! DANGER TO LIFE! Attention: The components are located in a hot area! RISK OF BURNS! Temperature Sensors (Thermistors) The temperature sensors of the fusing unit regulate the heater roller temperature. There is one temperature in the outer zone of the heater roller and another one in the mid-zone of the heater roller to regulate the respective radiant heater. The temperature sensors are pressed against the heater roller by means of a leaf spring. The temperature sensors can be accessed via the mid-lid and are located under the heat protection cover of the fuser roller.
The surface temperature conveyed by the temperature sensors may differ from the actual heater roller temperature due to troubles (e.g. unclean sensors or incorrect sensing point). In order to balance this difference, an offset value for the respective sensor can be set via the machine parameter menu. The relevant parameters are called Cor. Thermistor 1 and Cor. Thermistor 2. Note: For further information, please refer to chapter “Machine Parameters”. For maintenance, the complete sensor strip can be removed by loosening the three retaining nuts and connector X 23.
Attention: The components are located in a hot area! RISK OF BURNS!
312
Chapter 8: Mounting and adjustment instructions Power Relays The power relays K2 and K3 serve for switching the radiant heaters on and off. The power relays are controlled by the output board with a voltage of 24V DC, whereupon the power relays close the 230V AC circuit of the radiant heaters and thereby switch the radiant heaters on. There is one power relay responsible for the outer radiant heater [1350W / K3 ] and another one for the mid radiant heater [1750W / K2 ]. The power relays are located in the rear part of the right side case and can be accessed by opening the right upper cover.
Attention: When the safety circuit respectively the service plug is connected, the overheating protection switches are energised by a mains voltage of 230V! DANGER TO LIFE! Connection assignment: Orange wire : Supply voltage +24V DC Yellow wire: Ground [GND] (connected) Black wire: Supply line 230V AC radiant heater Black wire: Supply voltage 230V AC Radiant Heaters The radiant heaters E3 [1750W] and E4 [1350W] heat the heater roller in the mid and in the outer zone. The radiant heater E3 [1750W] heats the mid-zone of the heater roller, the radiant heater E4 [1350W] heats the left and right outer zone of the heater roller.
It is of utmost importance that the radiant heaters are connected to the proper power relay, i.e. E3 [1750W] to K2 and E4 [1350W] to K3. The wattage of the radiant heaters is printed on the ceramic ends of the radiant heaters, and in addition the supply line and the clamps are colourmarked. farblich markiert.
313
Electronics
Attention: When the safety circuit respectively the service plug is connected, the overheating protection switches are energised by a mains voltage of 230V! DANGER TO LIFE! Attention: The components are located in a hot area! RISK OF BURNS! Safety Circuit / Door Switches / Contactor K1 / Service Plug The safety circuit consists of door switches connected in series, which ensure that all drives stop and that all dangerous voltages are switched off when a door or a cover is opened. This function is effected by switching contactor K1 off. Due to this function, there is no risk for the user or for the machine when a cover is opened during operation.
The door switches are magnet switches consisting of two parts. First, the actual switch, which is mounted at the device frame and second, the magnet which is mounted at the door or at the cover. So if the magnet gets very close (1 mm) to the switch by closing the door, the door is recognised as closed. The safety circuit (magnet switch) is operated with 24V DC. The magnet switches are mounted at all openings which can be opened without the aid of tools. 1. 2. 3. 4.
Front cover Left door Lid / scanner top Back output
In order to enable the service engineer to operate the device during maintenance and fault diagnostics also with open covers, the safety circuit can be bridged by means of a service plug located on the backside of the ROWE network printer.
314
Chapter 8: Mounting and adjustment instructions
Attention: During operation with service plug, there is DANGER TO LIFE! due to voltages and rotating drives! In no case it is allowed to use the service plug for the customer’s normal print operation! Attention: The service plug may solely be used for maintenance and fault diagnostic purposes by the authorised ROWE service engineer. During maintenance operation with service plug, the customer is not allowed to work with/at the device and must keep his distance from the device!
315
Electronics
316
Safety data sheets
Safety data sheets Safety data sheet Product Safety data sheet Magnet Roller Safety data sheet OPC photoconductor drum Safety data sheet Toner unit - according to EC Directive 91/155
317
Safety data sheet RS
Safety data sheet RS Network printer:
ROWE RS 4000 + 6000 + 8000 + 9000
Manufacturer:
ROTH + WEBER GmbH 57520 Niederdreisbach - Germany
Description:
Digital wide-format printing system (914) for medium to high volumes. Electro photographic technology (LED) w ith OPC drum
Dimensions:
Width: 1375 mm / Depth: 700 mm / Height: 960 mm Weight: 2 rolls: 279 kg / 3 rolls: 315 kg / 4 rolls: 337 kg
Voltage: Frequency: Current, max.:
220 240 V 50 / 60 Hz 16 A
Power Consumption:
Sleep mode 23 W Stand by 410 W Operating mode: 1300 W
Mains connection:
Connection cable with earthing-type plug
Sound pressure level:
Sleep mode: not measurable Stand-by Stand by: 44 dB(A) in operator position Operating mode: 52 dB(A) in operator position
Ozone emission:
< 0,002ppm
Emissionsrate:
< 0,5 mg/h
Room conditions: Fresh air inlet: Room temperature: Relative air humidity:
Recommendation 50 m³ Recommendation 30 m³ / h natural inlet of fresh air Recommendation 18°C - 25°C Recommendation 30% - 75 %
Approval codes:
CEEG Low-voltage Directive (73/23 and 93/68 EEC) EN 60950 EMC Guideline (89/336 EEC) CE EG89/392 EEC
Working material:
ROWE Organic photoconductor drum BT 0000/07/00/001 ROWE Toner BT 0000/07/00/022 ROWE Developer ET 0000/70/00/002-1 ROWE copy materials
Notes:
Heed operating instructions and safety notes
The content of this safety data sheet is subject to disclaimer.
318
Safety data sheets
Safety data sheet RCS Network printer/sanner:
ROWE RCS 4000 + 6000 + 8000 + 9000
Manufacturer:
ROTH + WEBER GmbH 57520 Niederdreisbach - Germany
Description:
Digital wide-format printing system (914) for medium to high volumes. Electro photographic technology (LED) w ith OPC drum
Dimensions:
Width: 1375 mm / Depth: 850 mm / Height: 960 mm Weight: 2 rolls: 315 kg / 3 rolls: 337 kg / 4 rolls: 342 kg
Voltage: Frequency: Current, max.:
220 - 240 V 50 / 60 Hz 16 A
Power Consumption:
Sleep mode 23 W Stand by 410 W Operating mode: 1450 W
Mains connection:
Connection cable with earthing-type plug
Sound pressure level:
Sleep mode: not measurable Stand-by Stand by: 44 dB(A) in operator position Operating mode: 52 dB(A) in operator position
Ozone emission:
< 0,002ppm
Emissionsrate:
< 0,5 mg/h
Room conditions: Fresh air inlet: Room temperature: Relative air humidity:
Recommendation 50 m³ Recommendation 30 m³ / h natural inlet of fresh air Recommendation 18°C - 25°C Recommendation 30% - 75 %
Approval codes:
CEEG Low-voltage Directive (73/23 and 93/68 EEC) EN 60950 EMC Guideline (89/336 EEC) CE EG89/392 EEC
Working material:
ROWE Organic photoconductor drum BT 0000/07/00/001 ROWE Toner BT 0000/07/00/022 ROWE Developer ET 0000/70/00/002-1 ROWE copy materials
Notes:
Heed operating instructions and safety notes
The content of this safety data sheet is subject to disclaimer.
319
Safety data sheet RC
Safety data sheet RC Network scanner:
ROWE RC 4000 + 6000 + 8000 + 9000
Manufacturer:
ROTH + WEBER GmbH 57520 Niederdreisbach - Germany
Description:
Stand-alone model
Dimensions:
Width: 1375 mm / Tiefe: 895 mm / Höhe: 1168 mm Weight: 127 kg
Voltage: Frequency: Current, max.:
220 - 240 V 50 / 60 Hz 360 °C ph NA Specific density approx. 1 (water = 1) Vapor pressure NA mbar Stability and reactivity: No dangerous reactions known if used as intended. Stable till approx. 200 °C. Carbon monoxides and carbon dioxides may develop at combustions. Avoid toner contacting strong oxidizers. Toxicological information: Toner dust may cause skin, eye and respiratory irritations. Ecological information: Does not pose environmental danger. Water pollution class 0 (self certification) Notes on disposal: No specific disposal procedures. Burn in closed containers only. Disposal to be in conformity with the local, regional or national legislation.
325
Safety data sheet Toner unit - according to EC Directive 91/155
Safety data sheet Toner unit - according to EC Directive 91/155 Transportation instructions: UN UN no.: Packing group:
NA NA
Hazard class:
NA
Road/rail traffic (GGVS/ADR and GGVE/RID) ADR UN no.: NA Hazard class: ADR part no.: NA Hazard class: TREM card: NA
NA NA
Overseas (GGVSee/IMDG) IMDG UN no.: NA IMDG page no.: NA IMDG EmS: NA Air traffic (ICAO / IATA) ICAO UN no.: NA ICAO Packing group: NA
IMDG Hazard class: IMDG Packing group: IMDG MFAG:
NA NA NA
ICAO Hazard class:
NA
Transport information: Classified as non-hazardous for transportation. Regulations: Non-hazardous according to current directive about hazardous preparations (88/379/EEC). Non-hazardous according to current CHIP ordinances. Non hazardous according to current ordinance on hazardous materials. Classified as non-hazardous for handling. The information supplied in the material safety data sheet about this product was prepared on the basis of knowledge about the individual ingredients. Risk phrases: NA Safety phrases: NA Further information: The exact composition of this product is strictly confidential. Further information will be disclosed to persons from the medical sector and in special cases only if a special treatment is given. This product conforms to all European safety regulations. Water pollution class: Water pollution class (WGK) 0 = none; 1 = slight; 2 = medium; 3 = strong risk NA = not applicable; ND = not specified; TWA = Total Weighted Average (time mean value ) LTEL = 8 hrs. TWA; STEL = 15 min. TWA; ppm = parts per million (m³) The aforementioned information only relates to the freedom from danger (safety) of the product mentioned based on our current state of knowledge. Deriving legal claims from wrong information or omission is excluded.
326
Safety data sheets
ROTH + WEBER GmbH D-57520 Niederdreisbach Fon: +49 27 43 / 92 17 - 0 Fax: +49 27 43 / 20 18 www.rowe.de [email protected]
327