QAP-08-00 Incoming Quality Control Procedure (IQC) [PDF]

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TITLE:

Incoming Quality Control Procedure (IQC) Document Number Revision Number

QAP-08 00

DOCUMENT HISTORY Rev #

DCN #

Reason of Change

00

180045

Initial Release

Effective Date May 8, 2018

Originator

Approval

A. Dimapilis

M. Lumague N. Fonseca

Document Title

Document/Drawing No.

Rev #

Incoming Quality Control Procedure (IQC)

QAP-08

00

Page 1 of 4

This document is the property of Communications Wireless Group (CWG) Philippines which contains confidential and proprietary information that must not be copied, reproduced and distributed to third parties without a written consent from the company. This document is uncontrolled unless it contains the DCC stamp.

1. Purpose This procedure defines the Incoming Quality Inspection process of Nation Unicorn.

2. Scope This procedure applies to all products of Nation Unicorn.

3. Reference Documents 3.1. Incoming quality control monitoring sheet (FORM-152). 3.2. Corrective and Preventive Action Procedure (QAP-02) 3.3. Pre-Production Checklist (FORM- 077) 3.4. Reject Traceability Tag (FORM- 073) 3.5. Quarantine Traceability Tag (FORM-074) 3.6. IQC Hold parts Disposition (FORM -153)

4. Equipment / Materials 4.1. IPA 4.2. Non-dust cloth 4.3. Bubble sheet/Plastic bag/Tray 4.4. Lens tape 4.5. Test jigs 4.6. Luxo Lamp/Peak Loupe/Magnifying Lens

5. Safety Always wear the required PPE when working in manufacturing line.

6. Requirements 6.1

All quality staff must undergo training to be conducted by the quality representative and or manager every document change or every 6mos w/c ever comes first.

6.2 This process should be done on an AQL sampling of 0.65 Level 2.

Document Title

Document/Drawing No.

Rev #

Incoming Quality Control Procedure (IQC)

QAP-08

00

Page 2 of 4

This document is the property of Communications Wireless Group (CWG) Philippines which contains confidential and proprietary information that must not be copied, reproduced and distributed to third parties without a written consent from the company. This document is uncontrolled unless it contains the DCC stamp.

Table 1: SAMPING TABLE BASED ON THE MiL- STD-105.

7. Procedure 7.1.

Set-up/Preparation of Working area 7.1.1. Working area for inspection must be kept clean at all times. All products to be inspected must be kept within the inspection tray/bag/bin. 7.1.2. IQC Inspector to check all tools, jigs and materials availability and its condition, all related documents (JA/WI/SOP) are posted and updated based on the running model/SKU for the day. The inspection criteria should be referred to the complete TDS and the checklist should contain the complete TDS. 7.1.3. Before inspection starts, clean the table very well using text wipes with alcohol.

7.2. Inspection Process 7.2.1. Get the batch ready for IQC checking. 7.2.2. Check the box label vs the actual parts and get the sample qty based on the sampling size stated on the AQL 0.65 Level II per batch. 7.2.3. Start the inspection using the criteria and check items indicated on the TDS/JA/WI. 7.2.4. Segregate the parts based on the result of inspection. 7.2.5. Batch with =/> 10% defective rate will be put on hold and subject for review/validation for the final disposition of Supervisor/Manager in charge. Batch will be logged on Incoming Quality Control Monitoring Sheet (FORM-152). IQC Hold Parts Disposition (FORM-153) should be completely filled up, disposition of the parts should be indicated for reference purposes. 7.2.6. If the batch pass or with < 10% defective rate, the parts will be endorsed to the next process for normal inspection. 7.2.7. Box of the said batch will be stamped of “QA ACCEPT” as an indication it was undergone and pass the initial Inspection (IQC).

Document Title

Document/Drawing No.

Rev #

Incoming Quality Control Procedure (IQC)

QAP-08

00

Page 3 of 4

This document is the property of Communications Wireless Group (CWG) Philippines which contains confidential and proprietary information that must not be copied, reproduced and distributed to third parties without a written consent from the company. This document is uncontrolled unless it contains the DCC stamp.

8. Responsibility 8.1. It is the responsibility of the Supervisor/Quality Manager to ensure that this procedure is followed. 8.2. It is also their responsibility to update this procedure as necessary.

9. Attachments 9.1. Process Flow Chart (Incoming) To Tostandardized standardizedand andto tomanaged managedthe theincoming incomingraw rawmaterial materialon onNATPH NATPHproduct. product. Procedure ProcedureDetails Details

Supplier Supplier

Warehouse Warehouse

IQC IQC

START START

WAREHOUSE WAREHOUSE

Delivery Delivery Supplier shall delivery good Supplier shall delivery good material base on purchase material base on purchase order order

Production Production

IQC Inspector check the IQC Inspector check the quality of material base on quality of material base on the conformance the conformance reqirements. (Per Batch) reqirements. (Per Batch) INSPECTION INSPECTION PLAN PLAN

WareHouse Person WareHouse Person Incharge shall recieved the Incharge shall recieved the material from supplier material from supplier CONDUCT CONDUCT MATERIAL MATERIAL COUNT & COUNT & SCANNING SCANNING

FAILED FAILED

PASSED PASSED

IQC IQC INSPECTION INSPECTION

Endorse the Part request Endorse the Part request form with (COI IQC form) form with (COI IQC form) attached. attached. * Stamp the form and * Stamp the form and boxes of accept boxes of accept Result OK? Result OK?

PASSED PASSED REPORT REPORTTO TO SUPPLIER SUPPLIER

Return the Part Return the Part request form with request form with (IQC Hold parts (IQC Hold parts form) attached. form) attached.

REQUEST REQUESTFOR FOR INSPECTION INSPECTION

FAILED FAILED

* Stamp the form * Stamp the form and boxes / pallet of and boxes / pallet of Reject Reject

RECEIVED RECEIVED RESULT RESULT

PASSED PASSED

MATERIAL STORAGE MATERIAL STORAGE AND DISPOSITION AND DISPOSITION

PRODUCTION PROCESS PRODUCTION PROCESS Start inspection/ scanning Start inspection/ scanning of parts of parts

NOTE: NOTE: - IQC PASSED remarks - IQC PASSED remarks Endorse to production Endorse to production - IQC NG remarks - IQC NG remarks Endorse to supplier Endorse to supplier

FAILED FAILED

CAUSE CAUSEAND AND ANALYSIS ANALYSIS Inform the Inform the supplier and give supplier and give the final the final disposition. disposition.

END END

Document Title

Document/Drawing No.

Rev #

Incoming Quality Control Procedure (IQC)

QAP-08

00

Page 4 of 4

This document is the property of Communications Wireless Group (CWG) Philippines which contains confidential and proprietary information that must not be copied, reproduced and distributed to third parties without a written consent from the company. This document is uncontrolled unless it contains the DCC stamp.