Neolon Profile - Duct & PIPE Insulation (Updated) [PDF]

Zitiervorschau

KOREAFOAM CO.,LTD Lot J2, Viet Huong Industrial Park, Thuan An, Binh Duong Province, Viet Nam Tel : +84-650-3718650 Fax : +84-650-3718655 Homepage : http://www.koreafoam.com E-mail : [email protected] [email protected]

Jul. 2013

* Grade : Fire retardant Standard Size Thickness Width Length (mm) (mm) (M) 5 1000 ~ 1200 50 10 1000 ~ 1200 25 15 1000 ~ 1200 20 20 1000 ~ 1200 15 25 1000 ~ 1200 10 30 1000 ~ 1200 2 40 1000 ~ 1200 2 50 1000 ~ 1200 2 75 1000 ~ 1200 2

Grade Unit Roll Roll Roll Roll Roll Sheet Sheet Sheet Sheet

NFR AS

*Faced with Al foil *Printed neolon logo on the Al foil

*Back with sticky tape *Fire retardant *Density : 25kg/m3 *Color: SLV/BLK/BRW

NFR AL

NFR ST

*Faced with Al foil *Printed neolon logo on the Al foil

*Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

*Back with sticky tape *Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

NFR only

*Foam Only *Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

* Grade : Non Fire retardant

Standard Size Thickness Width Length Unit (mm) (mm) (M) 5 10 15 20 25 30 40 50 75

1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200 1000 ~ 1200

50 25 20 15 10 2 2 2 2

Roll Roll Roll Roll Roll Sheet Sheet Sheet Sheet

Grade NEO AS

*Faced with Al foil *Printed neolon logo on the Al foil

*Back with sticky tape *Non Fire retardant *Density : 25kg/m3 *Color: SLV/BLK/BRW

NEO AL

*Faced with Al foil *Printed neolon logo on the Al foil

*Non Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

NEO ST

*Back with sticky tape *Non Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

NEO only

*Foam Only *Non Fire retardant *Density : 25kg/m3 *Color: SLV/BLK

*Developing new size is possible as based on customer's inquiry

Mutual benefit and nature friendly

DIVISION Insulation ID (mm)

DIVISION

STANDARD WALL THICKNESS

Steel & Iron Pipe

PVC Pipe

Insulation ID (mm)

Steel & Iron Pipe

13.8

1/4

10

15

1/4

O

O

O

O

O

O

140

125

139.8

5

125

140

5

O

O

O

O

O

18

10

17.3

3/8

13

18

3/8

O

O

O

O

O

O

166

150

165.2

6

150

165

6

O

O

O

O

O

22

15

21.7

1/2

16

22

1/2

O

O

O

O

O

O

217

200

216.3

8

200

216

8

O

O

O

O

O

28

20

27.2

3/4

20

26

3/4

O

O

O

O

O

O

268

250

267.4 10

250

267

10

O

O

O

O

O

34

25

34.0

1

25

32

1

O

O

O

O

O

O

319

300

318.5 12

300

318

12

O

O

O

O

O

43

32

42.7 1 1/4

35

42 1 1/4

O

O

O

O

O

O

356

350

355.6 14

350

355

14

O

O

O

O

O

50

40

48.6 1 1/2

40

48 1 1/2

O

O

O

O

O

O

407

400

406.4 16

O

O

O

O

O

61

50

60.5

50

60

O

O

O

O

O

O

458

450

457.2 18

O

O

O

O

O

77

65

76.3 2 1/2

65

76 2 1/2

O

O

O

O

O

O

509

500

508.0 20

O

O

O

O

O

90

80

89.1

3

75

89

3

O

O

O

O

O

O

O

559

550

558.8 22

O

O

O

O

O

115

100

114.3

4

100

114

4

O

O

O

O

O

O

O

610

600

609.6 24

O

O

O

O

O

712

700

711.2 26

O

O

O

O

O

2

*Developing new size is possible as based on customer's inquiry

Specification’s Options > GRADE: Fire Retardant / Non Fire Retardant > SURFACE: With AL-Foil / Without AL-Foil > AL - FOIL: Printed neolon logo on the Al foil

No produce

8

No produce

14

No produce

A

A

OD Inch (mm)

10T 15T 20T 25T 40T 50T 75T

OD Inch (mm)

A

OD Inch (mm)

PVC Pipe

A

2

OD Inch (mm)

10T 15T 20T 25T 40T 50T 75T

STANDARD WALL THICKNESS

Mutual benefit and nature friendly

1. FLANGE INSULATION

2. AL TAPE

* Grade : NFR AS ( Fire retardant, Faced with Al foil, Backed with Sticky Tape )

* Grade : Tape Standard

SIZE

Unit

6mm * 1000mm * 50mtr

Roll

6mm * 100mm * 50mtr 6mm * 150mm * 50mtr 6mm * 200mm * 50mtr 6mm * 250mm * 50mtr

GRADE NFR AS

*Faced with Al foil Roll *Printed neolon logo on the Al foil *Back with sticky tape Roll *Fire retardant Roll *Density : 25kg/m3 *Color: SLV/BLK/BRW

SIZE

Unit

1000mm * 50mtr

Roll

2" * 20mtr

Roll

3" * 50mtr

Roll

GRADE Tape Standard

* Back with sticky tape * Color: SLV/ YEL

Roll

3. FOAM GASKET TAPE

4. EXPANSION JOINT

* Grade : NFR ST ( Fire retardant, Backed with Sticky Tape )

* Grade : NEO ST ( neolon standard, Backed with sticky Tape )

SIZE

Unit

3mm * 25mm * 10mtr

GRADE

SIZE

Unit

Roll

10mm * 100mm * 25mtr

Roll

3mm * 50mm * 10mtr

Roll *Back with sticky tape

10mm * 150mm * 25mtr

Roll

6mm * 25mm * 10mtr

*Fire retardant Roll *Color: BLK/YEL

10mm * 200mm * 25mtr

Roll

6mm * 50mm * 10mtr

Roll

10mm * 250mm * 25mtr

Roll

NFR AS

GRADE NEO ST

*Back with sticky tape *Non Fire retardant *Color: BLK/BRW

*Developing new size is possible as based on customer's inquiry

Mutual benefit and nature friendly

ANNUAL SALES : $6,000,000 < Vietnam > >Main Supply Result 1. KUMHO - KUMHO TIRE FACTORY IN MY PHUC - ITEM : DUCT & PIPE INSULATION, AL-TAPE

- AMOUNT : $400,000 2. HYOSUNG - HYOSUNG FACTORY IN NHON TRACH - ITEM : DUCT & PIPE INSULATION, AL-TAPE

- AMOUNT : $800,000 3. LOTTE - LOTTE MART IN PHUMYHUNG - ITEM : CEILING INSULATION, AL & FOAM-TAPE

AMOUNT : $150,000 4. CHAMVIT GROUP - HANOI PLAZA - ITEM : DUCT & PIPE INSULATION, AL-TAPE

< Oversea > >Main Supply Result 1. OCEANIA & EROUP (AUSTRALIA, NEW ZEALAND, ENGLAND, SWEDEN,,,) - COMTENTS : CONSTRUCTION, SPORTS & LEISURE COMPANY - ITEM : CONSTRUCTION FOAM(Zip,,,), DUCT & PIPE INSULATION, SPORTS PROTECTOR

- AMOUNT

: $500,000/yearly

2. MIDDLE EAST ASIA(EGYPT, DUBAI,,,) - COMTENTS : CONSTRUCTION PROJECT - ITEM : DUCT & PIPE INSULATION, AL-TAPE, FOAM-TAPE

- AMOUNT : $2,500,000/yearly

- AMOUNT : $250,000 5. Keangnam - Hanoi Landmark Tower - ITEM : DUCT & PIPE INSULATION, AL-TAPE

- AMOUNT : $1,200,000 6. NOKIA : NOKIA FACTORY IN BAC NINH - ITEM : DUCT INSULATION, AL&FOAM-TAPE - Ongoing project ( 2012 ~ 2013 )

Mutual benefit and nature friendly

Example) X : Insulation Thickness(m) λ : Insulation’s Thermal Conductivity (0℃ ; W/m․ K) PE = 0.037 α : Insulation outer surface heat transfer coefficient (W/㎡․ K) PE = 8 θ o : Inner Temperature (℃) = 7℃ θ r : Ambient temperature (℃) = 30℃ θ s : Dew point temperature = 26.2℃ (Humidity: 80%)

>> Duct for Bigger than 1,000mm of Nominal Diameter λ θ o— θ s Formula; X = --- x ---------------α θ s -- θ r 0.037+(0.0001 x 22.5) 7 - 26.2 => (PE) X = --------------------------- x --------------- ≒ 24.8 8 26.2 – 30

>> Suggested Duct Insulation’s Thickness: 25mm Mutual benefit and nature friendly

Example) λ: Insulation’s Thermal Conductivity (w/m. k) PE = 0.036 αs: Insulation outer surface heat transfer coefficient (w/m2 .k) D0: Pipe OD (m) td: Dew point (0C) tf: Medium temperature (0C) tk: Ambient temperature (0C) ts: Insulation surface temperature (0C) y: Function y 2xλ (td + 1) - tf Formula: Function y = -------- x ---------αs x D02 tk – (td + 1) Thickness( T ) = (0.372 x D0 x y0.913) x 1000 Example: D0 = 0.027m

2 x 0.036 (28.1+1)-7 y = -------- x ------------ = 2.54 8 x 0.027 32 – (28.1+1) >> T = (0.372 x 0.027 x 2.540.913) x 1000 = 23.5

>> Suggested Pipe Insulation’s Thickness: 25 mm Mutual benefit and nature friendly

Thermal Insulation

☞ A cross-linked PE Foam is very excellent in insulation.

No Dew

☞ A dense independent air cell is perfect in dew

Semi-Permanence

☞ A polyethylene foam last almost permanent without change due to excellent for a heatproof, cold-resistant & durability.

Flexibility and Anti-noise & vibration

☞ Both closed and open cell protects from noise & Vibration.

Fire retardant

☞ It is very difficult & No toxic smoke when fire.

* A Various MTL Comparision Table Item

Density (g/cm3)

Conductivity (Kcal/mh℃)

Water Resistance

Aging

Neolon

0.025

0.029

Excellent

Excellent

Ploystilen Foam

0.015

0.031

Good

Good

PU Foam

0.025

0.032

Bad

Bad

Glass Wool

0.01

0.034

Bad

Bad Mutual benefit and nature friendly

ㆍShock absorption ㆍExcellent Insulation ㆍEasy & Convenient for Processing & Working ㆍStrong in Chemicals, Temperature extremes & Ageing ㆍExcellent Flexibility & Durability + Strong resistance for Acid + Good for Shock Absorption

+ Superior to Heat-Proof + Simple working process

* Basic Specification Item

Thick (mm)

Density (g/cm3)

Tensile (kg/cm2)

Thermal Conductivity (Kcal/cm℃)

Safety Temp. (g/cm2)

Flexibility

Figure

5 to 20

0.029

3.4

0.026

-100℃ ~ 80℃

Good

Mutual benefit and nature friendly

Mutual benefit and nature friendly

Mutual benefit and nature friendly

ASTM C 518 & UL 94

KSL 9016

Mutual benefit and nature friendly

Mutual benefit and nature friendly

Mutual benefit and nature friendly

Mutual benefit and nature friendly