NDT Procedure [PDF]

Zitiervorschau

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 1 of 17

Originator Document No : N/A

PT. PERTAMINA HULU MAHAKAM PECIKO PHASE 8A PLATFORM MODIFICATION AND BOOSTER COMPRESSOR INSTALLATION

Non Destructive Testing( NDT) Procedure

CLASS : 1

0.1

27-Sept-2019

IFC

Issued for Comment

WY

IYS

AR

Rev

Date

Status

Revision memo

Issued

Checked

Approved

COMPANY

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 2 of 17

Originator Document No : N/A

TABULATION OF REVIEW PAGES REVISION

SHEET 0.1

0.2

0.3

0.4

0.5

0.6

REVISION

SHEET 0.7

0.8

0.9

0.1

1

X

31

2

X

32

3

X

33

4

X

34

5

X

35

6

X

36

7

X

37

8

X

38

9

X

39

10

X

40

11

X

41

12

X

42

13

X

43

14

X

44

15

X

45

16

X

46

17

X

47

18

48

19

49

20

50

21

51

22

52

23

53

24

54

25

55

26

56

27

57

28

58

29

59

30

60

0.2

0.3

0.4

0.5

0.6

0.7

0.8

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

0.9

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 3 of 17

Originator Document No : N/A

COMMENT TABULATION No

PHM COMMENT

CONTRACTOR RESPONSE

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 4 of 17

Originator Document No : N/A

TABLE OF CONTENTS 1.

INTRODUCTION............................................................................................................ 5 1.1

Project Overview.................................................................................................................. 5

1.2

Project Purpose................................................................................................................... 5

2.

DOCUMENT SCOPE...................................................................................5

3.

REFERENCE DOCUMENT............................................................................6 3.1

Company Specification.......................................................................................................6

3.2

International Code and Standard........................................................................................6

3.3

COMPANY Supplied Document...........................................................................................6

3.4

Project Document................................................................................................................6

4.

ABBREVIATIONS.......................................................................................6

5.

ATTACHEMENT.........................................................................................7 5.1 NDE Procedure for Piping..................................................................................................7 5.2 NDE Procedure for Structure.............................................................................................7 Attachment 5.1 : NDE Procedure for Piping..............................................................................8 Radiography Examination Procedure............................................................................................9 Ultrasonic Examination Procedure...............................................................................................10 Magnetic Particle Examination Procedure....................................................................................11 Liquid Penetrant Examination......................................................................................................12 Attachment 5.2 : NDE Procedure for Structure.......................................................................13 Radiography Examination Procedure..........................................................................................14 Ultrasonic Examination Procedure...............................................................................................15 Magnetic Particle Examination Procedure...................................................................................16 Liquid Penetrant Examination......................................................................................................17

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

1.1.

Date : 27-Sept-2019

Page 5 of 17

Originator Document No : N/A

1.

Status : IFC

INTRODUCTION Project Overview Peciko field in Mahakam delta (East Kalimantan) is located about 25 kilometers south east of Senipah Terminal, this field is producing gas and condensate where originally designed for HP production mode and remotely monitored from onshore with using hyraulic ESD system in WHCP and RTU PLC for PCS and telemetry system, and interconnected by trunk line with telecommunication is via point to point to SPS Onshore (Senipah). Today, all Peciko platforms produce in LP mode, therefore platform modification is required to increase the production then enhance the economical value of this facility. Figure 1.1 Peciko Field Development

1.2.

Project Purpose Pertamina Hulu Mahakam (PHM) intends to increase the production recovery by lowering wellhead flowing pressure to LLP (Low Low Pressure) mode. In order to achieve this objective, the selected scheme for platform development is based on new Reciprocating Compressor installation. 2.

DOCUMENT SCOPE Scope of this document is the provision of NDT Procedure (RT, UT,MT & DPT), to be applied for Piping and structure fabrication for Platform modification and booster compressor installation peciko phase 8A.

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Date : 27-Sept-2019

Page 6 of 17

Originator Document No : N/A

3.

REFERENCE DOCUMENT

3.1.

Company Specification No

Document Title Steel Piping Fabrication Welding of pressure containing piping and equipment Fabrication of Offshore Steel Structures Material for Offshore Steel Structure

3.2.

MHK-COMP-SPE-EP-PVV-0171

0

MHK-COMP-SPE-EP-PVV-0611

0

MHK-COMP-SPE-EP-PVV-0301

0

MHK-COMP-SPE-EP-PVV-0201

0

Doc Number

Rev

1

Process Piping

ASME B31.3

2016

2

Non-Destructive Examination Welding and Brazing Qualification Structural Welding Code – Steel

ASME Section V

2017

ASME Section IX

2017

AWS D1.1

2015

4

COMPANY Supplied Document

No 1

Document Title Scope of Work

Document Number Exhibit A, Annex No. 1

Project Document

No

4.

Rev

Document Title

3

3.4.

Doc Number

International Code and Standard No

3.3.

Status : IFC

Document Title

Document Number

1

Project Execution Plan

ID-PCK-SWPG-2009-520001

2

Project Quality Plan

ID-PCK-SWPG-2009-520023

ABBREVIATIONS ASME AWS WPS PQR QC NDE NDT RT

UT MT DPT

: American Society of Mechanical Engineering : American Welding Society : Welding Procedure Specification : Procedure Qualification Record : Quality Control : Non Destructive Examination : Non Destructive Testing : Radiography Test : Ultrasonic Test : Magnetic Particle Test : Dye Penetrant Test

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Originator Document No : N/A

5. 5.1.

Status : IFC

Date : 27-Sept-2019

Page 7 of 17

ATTACHEMENT NDE Procedure for Piping  Radiography Examination Procedure.  Ultrasonic Examination Procedure.  Magnetic Particle Examination Procedure  Liquid Penetrant Examination

5.2.

NDE Procedure for Structure  Radiography Examination Procedure.  Ultrasonic Examination Procedure.  Magnetic Particle Examination Procedure  Liquid Penetrant Examination

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Originator Document No : N/A

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 8 of 17

Attachment 5.1 : NDE Procedure for Piping

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 9 of 17

Originator Document No : N/A

Radiography Examination Procedure.

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 10 of 17

Originator Document No : N/A

Ultrasonic Examination Procedure.

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Originator Document No : N/A

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 11 of 17

Magnetic Particle Examination Procedure

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 12 of 17

Originator Document No : N/A

Liquid Penetrant Examination

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Originator Document No : N/A

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 13 of 17

Attachment 5.2 : NDE Procedure for Structure

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 14 of 17

Originator Document No : N/A

Radiography Examination Procedure.

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 15 of 17

Originator Document No : N/A

Ultrasonic Examination Procedure.

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Originator Document No : N/A

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 16 of 17

Magnetic Particle Examination Procedure

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf

Contract : 4500010646

Document Number

Non Destructive Testing( NDT) Procedure

ID-PCK-SWPG-2009-520029 Revision: 0.1

Document Type : PRC

System/Subsystem : 1/10

Discipline: QUA

Status : IFC

Date : 27-Sept-2019

Page 17 of 17

Originator Document No : N/A

Liquid Penetrant Examination

This document is the property of Pertamina Hulu Mahakam and shall not be disclosed to third parties or reproduced without permission of the COMPANY. Electronic Filename: ID-PCK-SWPG-2009-520029_rev0.1.pdf