Manual de Servicio Bomba Ampal SP-8800 [PDF]

Zitiervorschau

0120

SP-8800 SYRINGE PUMP

SERVICE MANUAL

CONTENT

1.

STRUCTURE

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2

1-1.

Block Diagram

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2

DISASSEMBLY AND ASSEMBLY Replace Main Board / LED Board Replace Power Board Replace a Sub Board Replace a Handle Replace a Slide Replace a Clamp Replace a Battery Board Replace a Battery Handle Lever Replace Key pad

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3~12

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3

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4 5

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6

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7

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8

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9

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10

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11

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12

Trouble Shooting

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13~17

3-1.

Power on malfunction

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13

3-2.

“Slider Hook Open LED” is on.

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14

3-3.

“Clutch Open LED” is on.

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15

3-4.

“Clamp Open LED” is on.

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16

3-5.

“Occlusion Alarm LED” is on.

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17

3-6.

“ERROR” message with Error code

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18~19

3-7.

TROUBLE SHOOTING Table

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20~22

2. 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7 2-8. 2-9.

2-10 3.

SPECIFICATION

23

*DO NOT EXPOSE THIS MANUAL TO OTHER PARTY WITHOUT PERMISSION FROM MANUFACTURER, AMPALL. 1

SP-8800 / SME-03-REV.0-08B27

1. STRUCTURE

1-1. Block Diagram

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-1. Replace Main Board

1

6 Nuts(3mm)

2

fox(5mm)

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-2. Replace Power Board

1

2

3

4

5

1. 2. 3. 4.

Detach a bottom case. Remove nuts on upper case and bottom case. Remove a cable tie fixing on a trance. Detach a Power Board.

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2. DISASSEMBLY & ASSEMBLY 2-3. Replace a Sub Board

1

2

3

4

5

6

1. 2. 3. 4.

Detach a bottom case. Remove bolts on upper case and bottom case. Detach a cable connecting Sub Board. Detach a Sub Board.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY 2-4. Replace a Handle

1

2

3

4

Cable

Cable Tie

5

1. 2. 3. 4.

Remove a bolt on Handle Out Cover and detach a Handle Cover. Remove a cable tie and diconnect cable. Hit a handle part and change handle part. Assembley Out Cover.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY 2-5. Replace a Slide 1

2

3

4

5

6

7

8

9

1. 2. 3. 4. 5. 6.

Detach a bottom case. Remove bolts on upper case and bottom case. Remove nuts on Slide Rod. Detach a cable on Motor Sensor Board. Remove bolts on Slide. Detach a slide.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY

2-6. Replace a Clamp

1

2

3

4

5

6

7

Detach after remove a Snap Ring 1. 2. 3. 4. 5.

Detach a bottom case. Remove bolts on upper case and bottom case. Remove a bolts on Slide. Detach a Slide. Detach a Snap Ring fixing on a Clamp with pincette.

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2. DISASSEMBLY & ASSEMBLY 2-7. Replace a Battery Board 1

2

3

4

5

6

1. 2. 3. 4.

Detach a bottom case. Remove bolts on upper case and bottom case. Detach a cable connecting to Board. Detach a Battery Board.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY 2-8. Replace a Battery

1

2

3

Connected by connector cable

4

1. Detach a Battery Cover. 2. Detach a Batery cable. 3. Detach a Battery.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY 2-9. Handle Lever

1

2

3

1. Remove bolt on Handle, and detach a Handle Out Cover. 2. Change a Handle Lever. 3. Assembly Out Cover.

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SP-8800 / SME-03-REV.0-08B27

2. DISASSEMBLY & ASSEMBLY 2-10. Replace Key pad

1

2

3

4

5

6

7

8

9

1. 2. 3. 4.

Detach a bottom case. Remove bolts on upper case and bottom case. Disconnect Key button cable connecting to Main Board. Detach a Key pad.

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SP-8800 / SME-03-REV.0-08B27

3. TROUBLE SHOOTING 3-1. Power on malfunction

1)

Is the cord properly plugged in?

No

Plug the supplied cord and check the supplied voltage.

No

Change the power switch with new one.

No

Change anther.

No

Change the power board with new one.

No

Contact our A/S team.

Yes 2)

Is the contact of the power switch good?

Yes 3)

Is the contact of the power button keypad good?

the

keypad

with

Yes 4)

Is the input and output of the power board normal?

Yes

5)

Replace the main board and test. Does it work normal?

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SP-8800 / SME-03-REV.0-08B27

3. TROUBLE SHOOTING 3-2. “Slider Hook Open”

1)

Check if you have properly inserted the slit to the grip, the plunger to the clutch

No

and the body to inside the clamp.

Insert the parts again and check visually if they have been properly inserted.

Yes 2)

Check if the plunger is correctly

No

Don’t press the handle lever by hand, but fit it in a normal way.

inserted into the clutch and the handle lever is pressed down to the bottom.

Yes 3)

When you press the handle lever, do you feel something rough or blocking?

No

Open the handle assembly and check if there are no impurities inside.

No

Contact our A/S team.

Yes

4)

Replace the handle assembly and test. Does it work normal?

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SP-8800 / SME-03-REV.0-08B27

3. TROUBLE SHOOTING 3-3. “Clutch Open”

1)

Check if you have correctly inserted the syringe inside the clamp and the

No

plunger to the clutch.

Insert the part again and check visually if it has been properly inserted. (Fig. 2-1)

Yes 2)

Check if the plunger is correctly inserted into the clutch and the handle

No

lever is lowered to the bottom.

Don’t press the handle lever by hand, but fit it in a normal way. (Fig 2-2)

Yes 3)

When you press the handle lever, do you feel something rough or blocking?

No

Does the slide shake much up and down, when you inject medicines?

No

Open the handle assembly and check if there are no impurities inside. (Fig. 2-3)

Yes 4)

Check if the slide fixing bolts have been tightened up. (Fig 2-3)

Yes

5)

Replace the handle assembly and test.

No

Contact our A/S team.

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SP-8800 / SME-03-REV.0-08B27

Does it work normal?

3. TROUBLE SHOOTING 3-4. “Clamp Open” “Red alarm lamp lights”

1)

No

Insert the part again and check visually if it has been properly inserted. (Fig. 2-1)

No

Choose the maker of the inserted syringe from User’s Menu and test.

Check if you have correctly inserted the syringe inside the clamp and the plunger to the clutch.

Yes 2)

Is the maker of the inserted syringe the same maker as shown on the left upper of LCD display? Yes

3)

Does the value of SIZADC change at the Factory Mode No. 8?

Check if the value changes from 24.0

No

before inserting the syringe to 75.0 when the clamp slides back. If not, contact our A/S team.

Yes 4)

Set the external diameter of the syringe again and test. Does it work normal?

Find the syringe maker at Factory

No

Mode No. 5 and set the external diameter of the syringe again.

Yes

5)

Replace the main board and test. Does it work normal?

No

16

Contact our A/S team.

SP-8800 / SME-03-REV.0-08B27

3. TROUBLE SHOOTING 3-5. “Occlusion alarm ”

1)

Check if the injecting set is twisted.

No

Twisted injecting set may cause blocking. Be sure not to twist the injecting set while inserting.

Yes

2)

When you push the plunger by hand

If it is hard to push and pull the

No

plunger by hand, you should not

before mounting the syringe, do

mount the syringe to the device.

you feel it stiff?

(Medicines with high viscosity can’t be used in this device.)

Yes 3)

Check if there are no impurities stuck to the piston stopper (silver

Impurities stuck to the piston

No

stopper (silver disc) may raise the value of OCCADC.

disc) that pushes the syringe.

Yes

4)

Check if the value of OCCADC at the factory mode is normal.

The value should not change from the

No

highest to the lowest. When the value varies excessively, contact our A/S team.

Yes

5)

When you push the piston stopper (projected part of the silver disc) by

Replace the handle assembly and test

No

the working. If the trouble remains unsolved, contact our A/S team.

hand, does the value rise?

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SP-8800 / SME-03-REV.0-08B27

3. TROUBLE SHOOTING 3-6. “ERROR” message with error code come up during injection

1) Type of Errors Error Type

Relation

Code of error part (A)

Code of error type (B)

Description

Communication Errors

MainSlave

01

001~005

Communication-concerned errors

Memory Errors

MainMemory

03

001

Read Error

002

Write Error

Reset Errors

MainReset

04

002~005

Reset-concerned errors

001

Abnormality at the motor encoder pulse (When the motor does not work or when it does not coincide with injection quantity.)

Motor Errors

SlaveMotor

11

2) How to cope with “ 01 001 ~ 01 005 ” errors Have you changed the main board?

No

Change the main board and test the working, as defective main board may cause errors.

Yes Have you changed the slave board?

No

Change the slave board and test the working, as defective slave board may cause errors.

Yes Contact our A/S team.

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SP-8800 / SME-03-REV.0-08B27

“ERROR” message with error code come up during injection. 3) How to cope with “ 03 001 ~ 03 002 “ and “ 04 002 ~ 04 005 “ errors Have you changed the main board and tested the working?

No

Change the main board and test the working.

Yes Contact our A/S team.

4) How to cope with “ 11 001 “ errors Have you changed bracket assembly?

the

slide

No

Change the slide bracket assembly and test the working, as defective slide bracket assembly may cause errors.

Have you changed the slave board?

No

Change the slave board and test the working, as defective slave board may cause errors.

Yes

Yes Contact our A/S team.

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SP-8800 / SME-03-REV.0-08B27

Trouble Shooting Take the following actions if any trouble occurs. When the troubles could not be solved with the following actions, Please contact your local authorized dealer immediately. NOTE

• Whenever

alarm sounds, the pump stops infusion. That is, alarm sounds only in error situation during infusion.

Symptom Pump

Cause

cannot

be

switched on.

Action

• AC or DC power cord is not

▶Check the AC or DC power cord connection.

inserted properly

• Never connect both AC and DC power to the pump at the same time

• Internal battery has deteriorated

▶Stop the operation of the pump and replace with a new battery through your local authorized dealer.

• The voltage of the internal battery is low [OCCLUSION] flashes

and

LED alarm

▶Recharge the battery fully for more than 24 hours by connecting the pump to an AC power outlet.

• The infusion line is kinked or

▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. Check the infusion line and take a corrective action like untwisting or

twisted

sounds.

replacing with a new one to solve the problem of occlusion ▶3. Press [STOP] button to show “STAND-BY” on the LCD. ▶4. Restart infusion by pressing [START] button. • When infusion is restarted, the

[FINISH] LCD display

▶The system is in trouble.

alarm sounds again, and the

▶Turn the alarm off by pressing [SILENCE] button.

pump stops

▶Please contact your local authorized dealer.

• The syringe is completely empty

▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. To continue the infusion, replace the syringe with a new one.

and alarm sounds

▶3. Press [STOP] button to show “STAND-BY” on the LCD. ▶4. Restart infusion by pressing [START] button. [NEAR EMPTY] LED

• The syringe is nearly empty

▶1. Press [STOP] button to stop infusion.

flashes

(Finishing injection in 5 minutes

▶2. To continue the infusion, replace with the new syringe filled with

sounds.

and

alarm

before,

the

flash

light

warning sound occurring)

and

solution. ▶3. Restart infusion by pressing [START] button.

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SP-8800 / SME-03-REV.0-08B27

Trouble Shooting

Symptom

Cause

[SLIDER HOOK] LED

• Slider Hook does not fix Push-

flashes

and

alarm

Button of syringe

Action ▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. Make Slider Hook fix Push-Button of syringe. ▶3. Press [STOP] button to show “STAND-BY” on the LCD.

sounds

▶4. If re-infusion is needed, restart infusion by pressing [START] button. [CLAMP] LED flashes

• Clamp does not fix Barrel of syringe

▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. Pull the clamp, turn it to the left up to 90° and put the finger grips of

and alarm sounds

syringe into the slit. ▶3. Press [STOP] button to show “STAND-BY” on the LCD. ▶4. If re-infusion is needed, restart infusion by pressing [START] button. [CLUTCH] LED flashes

• Clutch is not properly engaged

▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. Make the clutch engaged properly.

and alarm sounds

▶3. Press [STOP] button to show “STAND-BY” on the LCD. ▶4. If re-infusion is needed, restart infusion by pressing [START] button. “BATT-LOW”

on

the

• The voltage of internal battery is low

▶1. Press [STOP] button to stop infusion. ▶2. Recharge the battery fully for 24 hours by connecting the pump to

LCD and alarm sounds

an AC power outlet. ▶3. Restart infusion by pressing [START] button. “KEEP-VEIN”

on

the

LCD and alarm sounds

• In the operation, the total volume

▶ Stop K.V.O. rate by pressing [STOP] button

delivered reaches the delivery limit • The total volume delivered exceeds the delivery limit

▶ Stop K.V.O. rate by pressing [STOP] button ▶ When infusion is newly needed, set the delivery volume again or clear the total volume delivered.

When [PURGE] button

• The syringe is not set properly

▶ Set the syringe correctly.

is pressed, the alarm

• Even when the syringe is set again,

▶ The system is in trouble.

sounds. “ERROR” is on the LCD

purging does not occur

Please contact your local authorized dealer

• The system is in trouble

▶ Please contact your local authorized dealer

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SP-8800 / SME-03-REV.0-08B27

Trouble Shooting Symptom

Cause

[START]

• The value of “flow rate, delivery

button is pressed, the

limit, dose rate, body weight, drug

alarm sounds, and the

volume, or solution volume” is not

pump does not start.

set correctly

Even

when

Action ▶ Confirm the values that were set.

• Clutch is not properly engaged

▶ Engage the clutch correctly.

• The syringe is not set properly

▶ Set the syringe correctly.

• The low voltage of the internal

▶ Recharge the battery fully for more than 24 hours by connecting the

battery

pump to an AC power outlet. ▶ Make sure that the syringe, which is used, is the same as the one

[SYRINGE SIZE] LED

• The syringe, which is used, may be

and [CLAMP] LED flash

different from the one specified in

specified in the pump in terms of manufacturer.

the pump in terms of manufacturer

To use the syringe of different manufacturer, please contact your

• When infusion is restarted, the

local authorized dealer.

alarm sounds again, and the pump

▶ The system is in trouble.

stops

▶1. Turn the alarm off by pressing [SILENCE] button. ▶2. Turn off the power. ▶3. Please contact your local authorized dealer for repair

The accuracy of flow

• The syringe, which is used, may be

rate is questionable.

▶ Make sure that the syringe, which is used, is the same as the one

different from the one specified in

specified in the pump in terms of manufacturer.

the pump in terms of manufacturer

To use the syringe of different manufacturer, please contact your local authorized dealer.

• Otherwise, the system is suspected

▶ Please contact your local authorized dealer for repair.

to be in trouble The operation hour by

•

Internal battery has deteriorated

through your local authorized dealer.

battery is too short after • Otherwise, the system is suspected

recharging the battery

▶ Stop the operation of the pump and replace with a new battery

▶ Please contact your local authorized dealer for repair.

to be in trouble Battery is not recharged even

when

it

is

• AC power cord is not inserted

▶ Check the AC power cord connection.

properly

connected to AC power

• AC power cord has deteriorated

▶ Replace with a new AC power cord.

outlet.

• Otherwise, the system is suspected

▶ Please contact your local authorized dealer for repair.

to be in trouble Battery is not recharged even

when

it

is

• DC power cord is not inserted

▶ Check the DC power cord connection.

properly

connected to DC power

• DC power cord has deteriorated

▶ Replace with a new DC power cord.

outlet.

• Otherwise, the system is suspected

▶ Please contact your local authorized dealer for repair.

to be in trouble

22

SP-8800 / SME-03-REV.0-08B27

SPECIFICATIONS GENERAL SPECIFICATIONS OF SP-8800 SYRINGE PUMP

DELIVERY PERFORMANCE Syringe 10ml: 0~300ml/h Syringe 20ml: 0~400ml/h FLOW RATE RANGE Syringe 30ml: 0~500ml/h Syringe 50ml: 0~1200ml/h 0.1~999.9ml ( 0.1ml steps)

VOLUME LIMIT

Syringe 10ml: 300ml/h Syringe 20ml: 400ml/h PURGE RATE Syringe 30ml: 500ml/h Syringe 50ml: 1200ml/h 0.1ml/h

K.V.O. RATE

Mechanical accuracy: ±1% ACCURACY WITH APPROVED SYRINGES Accuracy including syringe: ±3%

ALARM OCCLUSION, OPEN,

NEAR EMPTY,

LOW BATTERY,

K.V.O. RATE,

CLUTCH OPEN,

SLIDER HOOK OPEN, CLAMP

REPEAT ALARM

FEATURES CLASSIFICATIONS

ClassⅠ, CF, IPX2

OCCLUSION DETECTION PRESSURE

1.3kgf /㎠

NURSE CALL

DC12V, 1A

TEMPORARY STOPPING,

CLEAR VOLUME DELIVERED,

SETTING DOSAGE MODE,

SETTING MENU

ALARM VOLUME / OCCLUSION PRESSURE CONTROL

OTHER PARAMETERS POWER REQUIREMENTS / CONSUMPTION

AC110 / 230V, 50 / 60Hz or DC9.6V, DC24V 1A

/

40VA

DIMENSIONS (W × D × H)

220×130×108 (mm)

WEIGHT

Approximately 2kg

BATTERY / OPERATION / CHARGING

Ni-Cd, Ni-MH9.6V/2 hours( 50mLsyringe, Flow rate 5mL/h) / 24 hours

BATTERY LIFE

1.5~2 years

OPERATION CONDITIONS

5~40℃, 30~90% RH (no condensation)

STORAGE CONDITIONS

-20~45℃, 10~95% RH (no condensation)

WARRANTY PERIOD

1 year

※Specifications and design are subject to change for improvement without prior notice

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SP-8800 / SME-03-REV.0-08B27

www.ampall.com E-mail : [email protected] TEL :+82-2-858-2839~41 / FAX : +82-2-858-2442 ADDRESS : 3F Annex Hankook Junja Hyeopdong B/D 371-51 Gasan-Dong, Kumcheon-Gu, Seoul, Korea

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SP-8800 / SME-03-REV.0-08B27