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INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK
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DESCRIPTION
VERIFYING DOCUMENT
INSPECTION LEVEL REMARK CTR
CPY
PJIT
MIGAS
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Engineering Data 2.1 Design Basis 2.2 Stress Analysis and pressure containment 2.3 Pipeline Route / layout 2.4 Isometric Drawing 2.5 P&ID & PFD 2.6 Catodic Protection System Calculation 2.7 Soil investigation
Review Review Review Review Review Review Review
Project Specification Project Specification Project Specification Project Specification Project Specification Project Specification Project Specification
Survey Report Survey Report Survey Report Survey Report Survey Report Survey Report Survey Report
P P P P P P P
R R R R R R R
Review
Project Specification
Certificate, PO
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Visual
Project Specification
Inspection Report
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Materials 3.1 Material receiving. 3.2 Repair to coating system ( 3 LPE ) and other damage to 3.3
Lay down area and load out to installation area
Visual
Project Specification
Inspection Report
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3.4
Pipe tally sheet, Pipe numbers traceability check, color coding, etc.
Visual
Project Specification
Inspection Report
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3.5
Check of damage from transportation to lay down receiving. Material receiving report ( MRR )
Visual
Project Specification
Inspection Report
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Review
Project Specification
MRR
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Visual
Procedure
Inspection Report
P,SW
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Visual
Procedure
Inspection Report
I,SW
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API 1104 API 1104 WPS/PQR Procedure
WPS/PQR Welder certificate Inspection Report Inspection Report
P,R,W P,R,W I,W I,W
R,W R,W W W
WPS/PQR
Inspection Report
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5.6 Final visual check of completed weld and cleaning.
Review Review Visual Visual Visual, Temp. Check Visual
API 1104
Inspection Report
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5.7 Correct weld joint numbering
Visual, Review
Procedure
Inspection Report
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Stringing 4.1 Record of Pipe Identification (Pipe No., Heat No., Length & Location) 4.2 Make sure the pipe is laid above sandbag Welding. 5.1 Confirm approved WPS. 5.2 Confirm Welder qualification 5.3 Alignment and fit-up 5.4 Consumable check electrode controls. 5.5 Preheat ( if required )
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Review
3.6
5
LEVEL OF ACCEPTANCE / REFERENCE
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Document Review 1.1 Project specification, contract agreement
the pipe
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METHOD OF INSPECTION
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PO No:
INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK
DOC. NO. : DATE
NO
METHOD OF INSPECTION
LEVEL OF ACCEPTANCE / REFERENCE
VERIFYING DOCUMENT
Visual, Review
Procedure
Repair Welding. 6.1 Confirm approved WPS. 6.2 Confirm Welder qualification 6.3 Repair Excavation 6.4 MT for Excavation 6.5 Consumable check electrode controls. 6.6 Welding 6.7 Visual Inspection
Review Review Visual Visual, NDT Visual Visual Visual
Radiography examination. 7.1 Procedure. 7.2 Personal qualification. 7.3 Equipment certification and calibration. 7.4 Weld radiography interpretation. 7.5 Weld identification and traceability.
DESCRIPTION
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APVD
CHD
INSPECTION LEVEL REMARK CTR
CPY
Inspection Report
P,R
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API 1104 API 1104 API 1104 NDT Procedure Procedure WPS/PQR API 1104
WPS/PQR Welder certificate Inspection Report NDT Report Inspection Report Inspection Report Inspection Report
P,R,W P,R,W P,SW I,W I,R P,W I,W
R,W R,W SW W R W W
SW
Review Review Review Review Review
ASME V ASME V ASME V API 1104 Procedure
NDT procedure Personel certificate Calibration report NDT Report NDT Report
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Ultrasonic Examination. 8.1 Procedure. 8.2 Personal qualification. 8.3 Equipment certification and calibration. 8.4 Weld examination 8.5 Weld identification and traceability.
Review Review Review Visual, NDT Review
ASME V ASME V ASME V API 1104 Procedure
NDT procedure Personel certificate Calibration report NDT Report NDT Report
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Magnetic Particle Examination. 9.1 Procedure. 9.2 Personal qualification. 9.3 Equipment consumables. 9.4 Examination. 9.5 Weld identification and traceability.
Review Review Review Visual, NDT Review
ASME V ASME V ASME V API 1104 Procedure
NDT procedure Personel certificate Inspection Report NDT Report NDT Report
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R R SW W R
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A
Dye Penetrant Examination ( if required ) 10.1 Procedure. 10.2 Personal qualifications. 10.3 Consumables. 10.4 Examination. 10.5 Weld identification and traceability.
Review Review Review Visual, NDT Review
ASME V ASME V ASME V API 1104 Procedure
NDT procedure Personel certificate Inspection Report NDT Report NDT Report
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5.8 Welder identification marking. 6
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INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK
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DESCRIPTION
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11.1 Confirm field joint coating procedure
Review
11.2 11.3 11.4 11.5 11.6
Review Review Visual Visual Visual
Personnel Qualification confirm NDE clearance. Surface preparation of pipe field joint. Field coating application. Visual check of applied coating.
Holiday Test. 12.1 Confirm holiday test procedure 12.2 Equipment Certification and calibration
VERIFYING DOCUMENT
BY
APVD
CHD
INSPECTION LEVEL REMARK CTR
CPY
PJIT
Manufacturer Manual, Project Specification Project Specification Procedure Manufacturer Manual Procedure
FJC Procedure
P,R
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Personnel Certificate Inspection Report Inspection Report Inspection Report Inspection Report
P,R P,R I,W P,W I,W
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NACE RP 0188 NACE RP 0188
Procedure Calibration Report
P,R P,R
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NACE RP 0188
Inspection Report
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12.4 Repair 12.5 Reporting and collating of records
Review Review Visual, Holiday Detection Visual Review
Procedure Project Specification
Inspection Report Inspection Report
P,W I,R
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Trenching 13.1 Confirm Trenching procedure 13.2 Check the depth of trench (excavation)
Review Visual, Survey
Procedure Procedure
Inspection Report Inspection Report
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Lowering 14.1 Confirm Lowering procedure 14.2 Elevation of the Top of Pipe 14.3 Coating damage after lowering
Review Visual, Survey Visual
Procedure Procedure Procedure
Inspection Report Inspection Report Inspection Report
P,R I,W I,R
R H R
Backfilling 15.1 Confirm Backfilling procedure 15.2 Installation of sign marker tape
Review Visual
Procedure Procedure
Inspection Report Inspection Report
P,R P,W
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Review, Survey Visual Visual, Holiday Detection
Drawing Procedure
Inspection Report Inspection Report
I,R P,W
R W
Procedure
Inspection Report
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Review, Survey
Drawing
Inspection Report
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Catodic Protection 16.1 Confirm anode location 16.2 Termit weld 16.3 Wrapping & Holiday test
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Field joint coating.
12.3 Examination.
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Crossing 17.1 Check crossing location
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INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK
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DESCRIPTION
INSPECTION LEVEL REMARK CTR
CPY R W
Inspection Report
I,W
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Project Specification Project Specification Project Specification Procedure
Inspection Report Pre-Com Procedure Calibration Report Inspection Report
P,W P,R I,R P,W
R R R SW
ASME B31.8
Inspection Report
P,H
H
Procedure
Filling Procedure
P,W
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Visual, Dew Point test
Procedure
Inspection Report
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N2 composition check
Procedure
Inspection Report
P,W
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Hot Tapping 19.1 Confirm Hot Tapping procedure 19.2 Personnel Qualification 19.3 Tapping 19.4 WPS/PQR 19.5 Welder qualification 19.6 Welding 19.7 NDT MT each layers
Review Review Visual Review Review Visual Visual, NDT
Project Specification Project Specification Project Specification API 1104 API 1104 WPS/PQR ASME V
Procedure Personnel Certificate Procedure WPS/PQR Welder Certificate Inspection Report NDT Report
P,R P,R P,W P,R P,R I,W I,W
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Anchor Block 20.1 Confirm Anchor Block Location 20.2 Piling Work 20.3 Material Anchor Clamp 20.4 Instal Anchor Clamp 20.5 Concrete Placement
Review, Survey Visual, Load test Visual, Review Visual Visual
Drawing Drawing Project Specification Drawing Project Specification
Survey Report Survey Report Material Certificate Inspection Report Inspection Report
I,R P,R I,W P,W P,W
R R W W R
Visual, Review
Drawing
Punch List
I,R
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Visual, Review Review
Drawing Procedure
Inspection Report NCR
P,W P,R
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17.4 Cek pipe crossing accessories
Visual
Pre-Commissioning 18.1 Pipe cleaning 18.2 Pre-Commissioning Procedure 18.3 Instrument Calibration Certificate 18.4 Water Filling.
18.8 N2 Purging & Package
Reinstatement Check the installation completion for all pipeline system 21.1 according to P&ID 21.2 Pipeline sign marker installation 21.3 Ensure all NCR has been closed
Visual Review Review Visual Visual, Pressure Test Visual
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18.7 Drying
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Inspection Report
Review Visual
18.6 Dewatering.
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Drawing, Procedure Procedure Project Specification, Drawing
17.2 Confirm drawing, procedure & permit 17.3 Pipe installation for road, railway and river crossing
18.5 Hydrostatic Testing
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METHOD OF INSPECTION
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PO No:
INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK
DOC. NO. : DATE
NO
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DESCRIPTION
Documentation 22.1 Manufacturer Data Record (MDR)
METHOD OF INSPECTION
LEVEL OF ACCEPTANCE / REFERENCE
VERIFYING DOCUMENT
Review
Project Specification
MDR
Page 9
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APVD
CHD
INSPECTION LEVEL REMARK CTR
CPY
PJIT
P,R
R
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MIGAS