ITP For Pipeline (Sampel) [PDF]

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PO No:

INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK

REV

DOC. NO. : DATE

NO

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2

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DESCRIPTION

VERIFYING DOCUMENT

INSPECTION LEVEL REMARK CTR

CPY

PJIT

MIGAS

R

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Engineering Data 2.1 Design Basis 2.2 Stress Analysis and pressure containment 2.3 Pipeline Route / layout 2.4 Isometric Drawing 2.5 P&ID & PFD 2.6 Catodic Protection System Calculation 2.7 Soil investigation

Review Review Review Review Review Review Review

Project Specification Project Specification Project Specification Project Specification Project Specification Project Specification Project Specification

Survey Report Survey Report Survey Report Survey Report Survey Report Survey Report Survey Report

P P P P P P P

R R R R R R R

Review

Project Specification

Certificate, PO

I,W

W

Visual

Project Specification

Inspection Report

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Materials 3.1 Material receiving. 3.2 Repair to coating system ( 3 LPE ) and other damage to 3.3

Lay down area and load out to installation area

Visual

Project Specification

Inspection Report

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SW

3.4

Pipe tally sheet, Pipe numbers traceability check, color coding, etc.

Visual

Project Specification

Inspection Report

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W

3.5

Check of damage from transportation to lay down receiving. Material receiving report ( MRR )

Visual

Project Specification

Inspection Report

P,W

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Review

Project Specification

MRR

P,R

R

Visual

Procedure

Inspection Report

P,SW

R

Visual

Procedure

Inspection Report

I,SW

R

API 1104 API 1104 WPS/PQR Procedure

WPS/PQR Welder certificate Inspection Report Inspection Report

P,R,W P,R,W I,W I,W

R,W R,W W W

WPS/PQR

Inspection Report

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5.6 Final visual check of completed weld and cleaning.

Review Review Visual Visual Visual, Temp. Check Visual

API 1104

Inspection Report

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5.7 Correct weld joint numbering

Visual, Review

Procedure

Inspection Report

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Stringing 4.1 Record of Pipe Identification (Pipe No., Heat No., Length & Location) 4.2 Make sure the pipe is laid above sandbag Welding. 5.1 Confirm approved WPS. 5.2 Confirm Welder qualification 5.3 Alignment and fit-up 5.4 Consumable check electrode controls. 5.5 Preheat ( if required )

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Review

3.6

5

LEVEL OF ACCEPTANCE / REFERENCE

BY

Document Review 1.1 Project specification, contract agreement

the pipe

4

METHOD OF INSPECTION

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PO No:

INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK

DOC. NO. : DATE

NO

METHOD OF INSPECTION

LEVEL OF ACCEPTANCE / REFERENCE

VERIFYING DOCUMENT

Visual, Review

Procedure

Repair Welding. 6.1 Confirm approved WPS. 6.2 Confirm Welder qualification 6.3 Repair Excavation 6.4 MT for Excavation 6.5 Consumable check electrode controls. 6.6 Welding 6.7 Visual Inspection

Review Review Visual Visual, NDT Visual Visual Visual

Radiography examination. 7.1 Procedure. 7.2 Personal qualification. 7.3 Equipment certification and calibration. 7.4 Weld radiography interpretation. 7.5 Weld identification and traceability.

DESCRIPTION

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8

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10

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APVD

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INSPECTION LEVEL REMARK CTR

CPY

Inspection Report

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API 1104 API 1104 API 1104 NDT Procedure Procedure WPS/PQR API 1104

WPS/PQR Welder certificate Inspection Report NDT Report Inspection Report Inspection Report Inspection Report

P,R,W P,R,W P,SW I,W I,R P,W I,W

R,W R,W SW W R W W

SW

Review Review Review Review Review

ASME V ASME V ASME V API 1104 Procedure

NDT procedure Personel certificate Calibration report NDT Report NDT Report

P,R P,R P,R I, R I, R

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A

Ultrasonic Examination. 8.1 Procedure. 8.2 Personal qualification. 8.3 Equipment certification and calibration. 8.4 Weld examination 8.5 Weld identification and traceability.

Review Review Review Visual, NDT Review

ASME V ASME V ASME V API 1104 Procedure

NDT procedure Personel certificate Calibration report NDT Report NDT Report

P,R P,R P,R I,W I,R

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R R R R R

A

Magnetic Particle Examination. 9.1 Procedure. 9.2 Personal qualification. 9.3 Equipment consumables. 9.4 Examination. 9.5 Weld identification and traceability.

Review Review Review Visual, NDT Review

ASME V ASME V ASME V API 1104 Procedure

NDT procedure Personel certificate Inspection Report NDT Report NDT Report

P,R R P,W I,W I,R

R R SW W R

R R R R R

A

Dye Penetrant Examination ( if required ) 10.1 Procedure. 10.2 Personal qualifications. 10.3 Consumables. 10.4 Examination. 10.5 Weld identification and traceability.

Review Review Review Visual, NDT Review

ASME V ASME V ASME V API 1104 Procedure

NDT procedure Personel certificate Inspection Report NDT Report NDT Report

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R R R R R

A

5.8 Welder identification marking. 6

REV

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PO No:

INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK

DOC. NO. : DATE

NO

11

12

DESCRIPTION

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11.1 Confirm field joint coating procedure

Review

11.2 11.3 11.4 11.5 11.6

Review Review Visual Visual Visual

Personnel Qualification confirm NDE clearance. Surface preparation of pipe field joint. Field coating application. Visual check of applied coating.

Holiday Test. 12.1 Confirm holiday test procedure 12.2 Equipment Certification and calibration

VERIFYING DOCUMENT

BY

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INSPECTION LEVEL REMARK CTR

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Manufacturer Manual, Project Specification Project Specification Procedure Manufacturer Manual Procedure

FJC Procedure

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Personnel Certificate Inspection Report Inspection Report Inspection Report Inspection Report

P,R P,R I,W P,W I,W

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NACE RP 0188 NACE RP 0188

Procedure Calibration Report

P,R P,R

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NACE RP 0188

Inspection Report

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12.4 Repair 12.5 Reporting and collating of records

Review Review Visual, Holiday Detection Visual Review

Procedure Project Specification

Inspection Report Inspection Report

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Trenching 13.1 Confirm Trenching procedure 13.2 Check the depth of trench (excavation)

Review Visual, Survey

Procedure Procedure

Inspection Report Inspection Report

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Lowering 14.1 Confirm Lowering procedure 14.2 Elevation of the Top of Pipe 14.3 Coating damage after lowering

Review Visual, Survey Visual

Procedure Procedure Procedure

Inspection Report Inspection Report Inspection Report

P,R I,W I,R

R H R

Backfilling 15.1 Confirm Backfilling procedure 15.2 Installation of sign marker tape

Review Visual

Procedure Procedure

Inspection Report Inspection Report

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Review, Survey Visual Visual, Holiday Detection

Drawing Procedure

Inspection Report Inspection Report

I,R P,W

R W

Procedure

Inspection Report

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Review, Survey

Drawing

Inspection Report

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Catodic Protection 16.1 Confirm anode location 16.2 Termit weld 16.3 Wrapping & Holiday test

17

LEVEL OF ACCEPTANCE / REFERENCE

0

Field joint coating.

12.3 Examination.

13

METHOD OF INSPECTION

REV

Crossing 17.1 Check crossing location

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PO No:

INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK

DOC. NO. : DATE

NO

18

DESCRIPTION

INSPECTION LEVEL REMARK CTR

CPY R W

Inspection Report

I,W

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Project Specification Project Specification Project Specification Procedure

Inspection Report Pre-Com Procedure Calibration Report Inspection Report

P,W P,R I,R P,W

R R R SW

ASME B31.8

Inspection Report

P,H

H

Procedure

Filling Procedure

P,W

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Visual, Dew Point test

Procedure

Inspection Report

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N2 composition check

Procedure

Inspection Report

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Hot Tapping 19.1 Confirm Hot Tapping procedure 19.2 Personnel Qualification 19.3 Tapping 19.4 WPS/PQR 19.5 Welder qualification 19.6 Welding 19.7 NDT MT each layers

Review Review Visual Review Review Visual Visual, NDT

Project Specification Project Specification Project Specification API 1104 API 1104 WPS/PQR ASME V

Procedure Personnel Certificate Procedure WPS/PQR Welder Certificate Inspection Report NDT Report

P,R P,R P,W P,R P,R I,W I,W

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Anchor Block 20.1 Confirm Anchor Block Location 20.2 Piling Work 20.3 Material Anchor Clamp 20.4 Instal Anchor Clamp 20.5 Concrete Placement

Review, Survey Visual, Load test Visual, Review Visual Visual

Drawing Drawing Project Specification Drawing Project Specification

Survey Report Survey Report Material Certificate Inspection Report Inspection Report

I,R P,R I,W P,W P,W

R R W W R

Visual, Review

Drawing

Punch List

I,R

R

Visual, Review Review

Drawing Procedure

Inspection Report NCR

P,W P,R

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17.4 Cek pipe crossing accessories

Visual

Pre-Commissioning 18.1 Pipe cleaning 18.2 Pre-Commissioning Procedure 18.3 Instrument Calibration Certificate 18.4 Water Filling.

18.8 N2 Purging & Package

Reinstatement Check the installation completion for all pipeline system 21.1 according to P&ID 21.2 Pipeline sign marker installation 21.3 Ensure all NCR has been closed

Visual Review Review Visual Visual, Pressure Test Visual

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18.7 Drying

21

VERIFYING DOCUMENT

BY

Inspection Report

Review Visual

18.6 Dewatering.

20

LEVEL OF ACCEPTANCE / REFERENCE

0

Drawing, Procedure Procedure Project Specification, Drawing

17.2 Confirm drawing, procedure & permit 17.3 Pipe installation for road, railway and river crossing

18.5 Hydrostatic Testing

19

METHOD OF INSPECTION

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PO No:

INSPECTION AND TEST PLAN FOR FIELD PIPELINE WORK

DOC. NO. : DATE

NO

22

DESCRIPTION

Documentation 22.1 Manufacturer Data Record (MDR)

METHOD OF INSPECTION

LEVEL OF ACCEPTANCE / REFERENCE

VERIFYING DOCUMENT

Review

Project Specification

MDR

Page 9

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APVD

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INSPECTION LEVEL REMARK CTR

CPY

PJIT

P,R

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MIGAS