Industrial Motors HANNING [PDF]

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INDUSTRIAL MOTORS

moving As one of the leading manufacturers of electrical and electronic drive components and systems we offer you a wide product range for almost every industrial application in many different branches of industry.

Innovative products and our sound technical competence have made us a reliable partner for more than 50 years. We understand our customers’ problems and find individual solutions.

individual

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rugged

ideas moving ideas – With this slogan we present ourselves on the market. It encapsulates our aim to develop and produce modern and economic drive solutions for our customers.

Our experience and orientation towards the future provide the foundations for our ambitious strategies. From our manufacturing site in Germany as well as our international sales offices we deliver HANNING products and service to successful companies all over the world.

flexible

modular

Industrial motors Industrial motors

Wherever motors need to be individually adapted to production processes – HANNING industrial motors available from size 56 to 132 and up to a power of 7.5 kW are the suitable solution. Let our innovative and modern industrial motors convince you!

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Industrial motors

Modern production sites need intelligent drive components. These drives must be equipped with the latest technology and standards. Furthermore it must be ensured that they can be flexibly integrated into the customer’s drive system. HANNING industrial motors meet all these requirements and are suitable for worldwide application.

HANNING is specialised in individual drive components and systems. We analyse our customers’ requirements, design and manufacture the corresponding drive components and integrate the new drive solution into the customer’s already existing production concept.

The industrial motors are available in foot and flange design (FT and FF) from size 56 to size 132. The 2, 4 and 6-pole motors reach speeds of 3000 / 1500 / 1000 r.p.m. at 50 Hz rated frequency and up to a power of 7.5 kW. As standard the motors are delivered in protection class IP 54 and insulation class F. The following list of possible options shows that the motors can be adapted to any customer-specific application. It is possible to have the motor equipped with several options: • Combination of foot and flange design • Output end with shaft seal • Special end shield • Special armature • Specially protected winding • Frequency inverter • Insulation class H • CSA + UL design • Design according to ATEX • Tacho generator • Centrifugal mass fan • Separate fan • Incremental encoder • PTC resistor and/or thermistor • Brake • Brake with hand release • Speed encoder • Second motor shaft end • Protection cover The flexible and modular design of HANNING industrial motors ensures short-term delivery.

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Industrial motor with feet and flange (FT)

Modular design

The following diagram shows the versatile equipment options for HANNING industrial motors:

Special housing profiles

Windings • Customer-specific winding design • Specially protected winding • Insulation class F or H • Thermal winding protection

Electrics • Different connections • Operating elements • DriveSAS electronic centrifugal switch for single-phase asynchronous motor • Specific electronics • Cable connection without terminal box

Shafts

Options

• Special shafts • A-side fixed bearings • Special bearings • Radial shaft seal

• No fan • Separate fan • Centrifugal mass fan • Brakes • Speed encoder systems • Second shaft end

Special end shields

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Electrical design Power The rated powers listed in the table below apply to continuous operation – S1 – according to EN 60034 Part 1 at a frequency of 50 Hz, a coolant temperature (CT) of max. 40 °C and an installation height of up to 1000 m above see level. The rated values refer to the power at the shaft end of the motor. CT [°C]

Permissible power in % of rated power

Installation height above see level in [m]

Permissible power in % of rated power

10

116

1000

100

15

113

1500

97

20

111

2000

94

25

108

2500

90

30

106

3000

86

35

103

3500

82

40

100

4000

77

45

96

50

92

55

87

60

82

If the highest possible coolant temperature above 1000 m is lower by 8 °C per 1000 m, it is not necessary to derate the power.

With different conditions, the permissible power must be within the values indicated in the corresponding tables.

Stator winding design

Voltage and frequency

The motor windings comply with insulation class F according to EN 60034 which allows a temperature rise of Δ = 105 K at a maximum coolant temperature of 40 °C. All motors are equipped with a special insulation which protects against tropical environmental conditions.

The motors can be connected to mains systems with voltage fluctuations at rated frequency of up to ±5 % of the rated value without changing the rated power. If this is the case, the limit temperature values can be exceeded by up to 10 K according to EN 60034.

Thermal motor protection: The thermal protection of the motor should meet the occurring operating conditions. The available options for motor protection are a thermally delayed overcurrent release (motor protection circuit breaker or overcurrent relay) or a thermostat or PTC resistor integrated into the winding (full motor protection).

IEC standard voltage: The standard voltage according to IEC 60038 is Δ 230 / Y 400 V, 50 Hz. For powers higher than 4.0 kW the motors are suitable for Δ 400 V, 50 Hz. All 2 and 4 pole motors are designed for a voltage range of Δ 220 – 240 / Y 380 – 415 V, 50 Hz. For similar powers and a voltage of Δ 266 / Y 460 V the motor can also be used at a rated frequency of 60 Hz.

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Electrical design

Inverter operation All industrial motors are suitable for inverter operation. Please contact HANNING for the corresponding design information.

Pole-changing motors Basis-Leistungsteile DriveCCI Motor winding der Frequenzumrichter-Reihe Circuit Number of poles

Synchronous speed

Number of windings

Dahlander circuit

4/2 8/4 12/6

1500/3000 750/1500 500/1000

1 1 1

Two separated windings

6/2 6/4 8/6 12/4 8/2 12/2

1000/3000 1000/1500 750/1000 500/1500 750/3000 500/3000

2 2 2 2 2 2

Pole-changing motors are usually used with one operating voltage and direct switch-on. Motors running at three or four speeds and speeds which do not meet the 1:2 ratio, have two separate windings (see table). They are connected in Y circuits.

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Electrical design – DriveSAS

DriveSAS electronic centrifugal switch for single-phase asynchronous motors Single-phase asynchronous motors have low breakaway torques. For some applications these torques are not high enough to accelerate the motor to its operating speed. This is where the DriveSAS electronic centrifugal switch is used. It ensures a reliable and safe start of a motor. Starting capacitors are switched depending on speed or time and ensure stable operation even if the load and/or mains conditions vary. Unfavourable environmental conditions do not exist for the DriveSAS electronic centrifugal switch.

The electronics can be quickly and easily adapted to your application. We either set the operating speed or switching instant and it is always possible to find customer-specific drive solutions. Our customers can choose between two variants, the electronic component to be installed in the terminal box and DriveSAS compact in an enclosed housing to be directly installed in the device. The DriveSAS electronics safely and reliably starts your single-phase asynchronous motor!

Because of the fully-electronic design, wear, inertia and limited switching capacities are problems of the past. Reliable and stable operation can be guaranteed. The electronics is located directly in the terminal box which saves an additional terminal board. All external terminals and internal connections with the motor windings can be entirely wired on the PCB. It is easy to select the version matching your application. Only two variants – 100 to 120 V and 200 to 240 V – cover all motor powers, voltages and frequencies, which means that the DriveSAS electronic centrifugal switch can be used worldwide.

DriveSAS electronic centrifugal switch

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Feature

Benefit

Electronics without mechanical components

• Rugged and compact design • High switching accuracy • Space saving • Free of wear • Fast reacting • Reliable • High repitition accuracy • Reliable operation even under temperature, fluctuations, vibrations and mechanical stress

Speed dependent

• Independent of voltage and current • Reliable operation under mains and load fluctuations • Two variants (100 – 120 V, 200 – 240 V) • Easy to calculate • Easy to select • Less storage expenses for the customer • Cost and time saving • Worldwide usable

Easy speed selection

• No calculations for the selection • Easy adaption to application

Special designs possible

• Individual design possible • Enclosure (housing) possible • Different types of protection • Application even under difficult conditions • Individual PCB for installation in the customer’s device

Mechanical design

Type of protection As standard all motors are delivered in IP 54. They are however also available with a higher protection. Designs according to DIN EN 50347 Design

Picture

Explanation

With feet

2 end shields, housing with feet, free shaft end, installation on base

With FF flange

2 end shields, housing without feet, free shaft end, FF flange near bearing on drive end, flange connection

With feet and FF flange

2 end shields, housing with feet, free shaft end, FF mounting flange near bearing on drive end, installation on base for flange connection

With FT flange

2 end shields, housing without feet, free shaft end, FT mounting flange near bearing on drive end, flange connection

With feet and FT flange

2 end shields, housing with feet, free shaft end, FT mounting flange near bearing on drive end, installation on base for flange connection

1 end shield, housing without feet, free shaft end, without end shield (also without rolling contact bearing) on drive end, installation on drive end front plate

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Mechanical design

Fits

Maximum axial load

The shaft ends and the diameters of the centering shoulder listed in the table below comply with the following fits. Bores in couplings and pulleys must have at least one fit according to ISO-H7.

If the maximum radial load Fr is applied, an axial load of Fa=0.3 x Fr is permissible.

Fits

I

Dimension

ISO fits according to DIN 7160, DIN 7161, DIN EN 50347

D up to 28 mm Ø

j 6*

D between 30 and 48 mm Ø

k6

N up to 230 mm Ø

j6

* According to DIN 748 k 6 (old version)

Tolerances The following tolerances apply to the sizes A, B, M and H indicated in the table. Keyways and keys (F and GA) correspond to DIN 6885. Tolerances Size

Dimensions

Tolerance

A and B

≤ 250 mm

± 0.75 mm

M

≤ 200 mm 200 mm - 500 mm

± 0.25 mm ± 0.5 mm

H

≤ 250 mm

- 0.5 mm

Shaft ends Center holes 60° according to DIN 332. Threads for press on and pull off device. Shaft ends

10

Shaft diameter (mm)

Thread (mm)

≤ 16

M5

≤ 21

M6

≤ 24

M8

≤ 30

M 10

≤ 38

M 12

l/2 FA

FR

Mechanical design

Permissible radial load Frame size

Type

Number of poles

Permissible radial load Fr [N]

Distance l/2 [mm]

56

5z2 5y4

2 4

260 320

10 10

63

6KB2 6A4

2 4

380 480

11.5 11.5

71

7D2 7KC4

2 4

380 480

15 15

80

8G2 8F4

2 4

620 780

20 20

90

9LI2 9LH4

2 4

660 850

25 25

100 RL

10RLK2 10RLK4

2 4

890 1140

30 30

112

11MN2S 11ML4

2 4

950 1140

30 30

132

– 13MN4

2 4

1420 1760

40 40

Balancing The rotors are dynamically balanced with half key at the shaft end. The standard motor design comply with the vibration severity level N to ISO 2373.

Optionally HANNING industrial motors are also available in vibration severity level R.

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Technical data 3-phase industrial motors Three-phase AC motors at 400 V, 50 Hz Rated power

Frame size

Type

[kW]

Weight

Rated speed

Rated current

[kg]

[1/min]

[A]

cos ␸

Efficiency ␩ load

Efficiency class

Rated torque

100%

75%

EFF

[Nm]

Rel. starting torque MA/MN

Rel. stalling torque MK/MN

Rel. starting current IA/IN

Moment of inertia J [kgm2]

3000 rpm in no-load operation 0.09 0.12 0.18 0.25

56 56

5y2 5z2

3.4 3.6

63/63K* 6A2/6KA2 4.1/3.9 63/63K* 6B2/6KB2 4.2/4.0

2750 2790

0.3 0.4

0.82 0.84

56.1 57.7

55.5 57.1

– –

0.32 0.42

2.30 3.19

– –

3.10 3.90

0.00013 0.00019

2860 2840

0.63 0.90

0.77 0.77

65.7 68.2

62.4 65.5

– –

0.60 0.84

2.67 2.75

3.23 2.61

4.10 4.00

0.00035 0.00035

0.37 0.55

71K** 71

7KC2 7D2

6.2 6.5

2840 2840

1.0 1.5

0.84 0.82

71.0 74.1

69.0 70.0

– –

1.25 1.86

2.86 2.72

2.98 2.68

5.70 6.00

0.00040 0.00050

0.75 1.1

80 80

8F2 8G2

9.2 9.6

2850 2810

1.9 2.8

0.89 0.82

75.2 78.8

73.3 77.6

– 2

2.50 3.70

3.45 3.77

3.09 3.47

6.25 6.60

0.00060 0.00079

1.5 2.2 3.0

90S 90L 100RL

9SH2 9LI2 10RLK2

14.0 17.2 20.1

2840 2840 2850

3.2 4.8 6.2

0.85 0.86 0.88

82.2 81.0 84.4

83.4 82.6 83.3

2 2 2

5.06 7.36 10.00

2.33 2.83 3.05

2.67 3.00 3.28

5.94 6.90 7.50

0.00157 0.00217 0.00291

4.0 5.5 7.5

112M 1121) 1121)

11ML2 11MM2S 11MN2S

31.0 31.8 40.8

2910 2890 2880

8.7 12.2 15.5

0.90 0.83 0.88

85.1 86.0 87.3

86.0 86.3 87.7

2 2 2

13.30 18.12 24.70

2.60 2.35 2.14

3.67 2.96 2.64

8.20 7.70 6.60

0.00765 0.00765 0.01072

Basis-Leistungsteile der Frequenzumrichter-Reihe DriveCCI 1500 rpm in no-load operation 0.06 0.09

56 56

5v4 5y4

3.4 3.6

1300 1360

0.30 0.45

0.66 0.60

44.0 53.2

39.8 51.5

– –

0.44 0.63

2.50 2.70

– 2.40

2.20 2.40

0.00019 0.00019

0.12 0.18

63/63K* 6z4/6Kz4 63 6A4

4.5/4.3 5.0

1380 1380

0.52 0.75

0.65 0.61

54.3 56.5

52.0 54.7

– –

0.82 1.30

2.60 3.20

2.60 3.00

2.93 3.53

0.00035 0.00049

0.25 0.37

71 K** 7B4/7KB4 71 7C4/7KC4

5.8 6.4

1400 1390

0.82 1.20

0.70 0.70

64.8 72.0

62.1 69.5

– –

1.72 2.54

2.66 3.20

2.54 3.00

3.90 3.90

0.00074 0.00092

0.55 0.75

80 80

8D4 8F4

7.3 8.3

1400 1380

1.60 2.00

0.72 0.76

73.1 76.6

71.2 75.4

– –

3.75 5.14

2.54 2.59

2.73 2.75

4.31 4.74

0.00110 0.00147

1.1 1.5

90S 90L

9SG4 9LH4

13.2 15.7

1410 1420

2.60 3.50

0.80 0.80

79.8 82.5

81.3 82.8

2 2

7.45 10.05

2.24 2.90

2.48 3.08

5.10 6.00

0.00260 0.00360

2.2 3.0

100RL 100RL

10RLI4 10RLK4

20.3 23.9

1400 1400

5.60 7.30

0.78 0.81

83.0 83.0

84.9 84.3

2 2

15.00 20.20

3.10 3.10

3.60 3.20

6.20 6.20

0.00479 0.00599

4.0

112M

11ML4

34.5

1430

8.50

0.85

86.4

86.9

2

26.50

2.70

3.20

7.40

0.01905

5.5 7.5

132S 132M

13SM4 13MN4

52.0 63.0

1460 1450

11.50 15.30

0.83 0.84

86.7 87.0

87.1 87.5

2 2

35.90 50.00

3.00 2.70

3.50 3.40

8.80 7.70

0.04060 0.05413

Basis-Leistungsteile der Frequenzumrichter-Reihe DriveCCI 1000 rpm in no-load operation 0.12

71K**

7Kz6

5.0

900

0.50

0.70

52.1

–

1.30

2.00

2.14

2.50

0.00055

0.18 0.25

71K** 71

7KA6 7B6

6.2 6.4

870 920

0.75 1.00

0.71 0.63

63.9 66.3

–

1.89 2.60

2.16 2.18

2.40 2.45

3.10 3.22

0.00074 0.00092

0.37 0.55

80 80

8C6 8D6

9.3 10.2

900 900

1.40 1.90

0.67 0.68

66.2 65.9

– –

4.00 5.90

2.00 2.30

2.20 2.40

3.10 3.20

0.00110 0.00147

0.75 1.10

90S 90L

9SF6 9LG6

14.0 17.0

930 915

2.50 3.20

0.71 0.79

69.1 72.3

– –

7.70 11.50

2.30 2.10

2.65 2.60

4.70 4.90

0.00468 0.00623

1.50

100RL

10RLH6

21.6

920

4.10

0.77

76.1

–

15.60

2.50

2.50

4.50

0.00810

2.20

112M

11MI6

36.0

950

5.20

0.78

79.6

–

22.20

2.40

3.10

6.00

0.01904

3.00 4.00 5.50

132S 132M 132M

13SK6 13ML6 13MM6

41.0 53.0 65.0

930 955 955

7.50 9.30 13.50

0.78 0.81 0.74

80.2 80.8 85.0

– – –

31.00 40.00 55.00

2.20 1.80 2.20

2.60 2.60 2.40

4.70 5.60 6.20

0.02975 0.04060 0.05413

1) Frame size not according to IEC standard * Frame size 63 K = mounting dimensions as frame size 63, total length shorter (k) with flange motors only

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** Frame size 71 K = mounting dimensions as frame size 71, total length shorter (k)

Technical data 3-phase industrial motors, pole changing Three-phase AC motors at 400 V, 50 Hz Rated power

Frame size

Type

[kW]

Weight

Rated speed

Rated current

[kg]

[1/min]

[A]

Rel. starting torque MA/MN

Rel. starting current IA/IN

Moment of inertia J [kgm2]

1000/1500 rpm in no-load operation, two separate windings 0.12/0.18 0.20/0.30

71 K** 71

7Kz6-4 7A6-4

6.50 7.80

945/1430 930/1430

0.55/0.70 1.00/1.25

2.00/2.00 2.30/2.60

2.80/3.10 2.20/4.20

0.00079 0.00129

0.30/0.45

80

8B6-4

9.50

935/1445

1.15/1.60

2.20/1.80

3.00/3.40

0.00175

0.40/0.60 0.60/0.90

90S 90L

9SC6-4 9LD6-4

13.20 17.00

965/1440 945/1430

2.00/2.50 1.90/2.20

2.20/1.30 2.10/1.60

3.30/3.50 3.90/4.30

0.00470 0.00399

1.10/1.60

100L

10RLG6-4

21.50

930/1425

3.30/3.80

2.00/1.80

3.30/4.30

0.00599

1.50/2.20 1.80/2.50

112M 112M

11MH6-4 11MI6-4

35.00 36.00

970/1460 950/1440

4.60/5.90 5.80/7.20

2.50/2.00 2.20/2.10

4.80/3.80 5.00/5.70

0.02823 0.02823

2.20/3.30 3.00/4.50

132S 132M

13SI6-4 13MK6-4

51.00 62.00

980/1475 975/1470

6.20/8.80 7.40/9.70

1.50/1.80 2.50/2.20

4.00/7.50 6.10/8.20

0.04060 0.05413

Basis-Leistungsteile Frequenzumrichter-Reihe DriveCCIcircuit 1500/3000 rpm inderno-load operation, Dahlander 0.18/0.25 0.25/0.37

71 K** 71

7KA42 7B42

6.20 7.00

1415/2830 1420/2785

0.81/1.10 1.00/1.40

3.10/2.70 3.40/3.10

4.10/4.80 4.00/4.30

0.00092 0.00110

0.37/0.55 0.55/0.75

80 80

8C42 8D42

8.40 8.40

1410/2800 1360/2830

1.20/1.80 1.70/1.90

2.90/2.80 2.40/2.50

4.40/4.20 3.80/5.20

0.00129 0.00175

0.90/1.10 1.20/1.50

90S 90L

9SF42 9LG42

13.00 16.50

1400/2800 1430/2860

2.20/2.40 2.90/3.50

1.90/2.20 2.60/2.70

4.50/5.40 5.60/5.20

0.00260 0.00399

1.80/2.20

100L

10RLHI42

21.00

1440/2910

5.30/6.80

2.40/2.90

5.30/5.20

0.00599

2.60/3.00 3.30/4.00

112M 112M

11MI42 11MK42

35.00 35.00

1450/2920 1460/2840

5.90/6.90 7.20/10.00

2.40/3.10 2.60/2.90

6.00/7.80 5.50/8.00

0.01905 0.02381

4.00/5.50 6.00/7.50

132S 132M

13SL42 13MM42

52.00 62.00

1450/2890 1455/2910

8.50/11.60 12.20/15.10

2.50/2.30 2.20/2.50

7.60/8.10 8.10/9.30

0.04060 0.05413

Basis-Leistungsteile Frequenzumrichter-Reihe DriveCCI 750/1500 rpm in der no-load operation, Dahlander circuit 0.15/0.25

71

7zA84

7.80

695/1410

0.97/0.72

2.29/2.00

2.17/3.90

0.00129

0.25/0.37

80

8B84

9.40

665/1390

1.23/1.01

1.50/1.60

2.25/3.75

0.00175

0.37/0.55 0.60/1.10

90S 90L

9SC84 9LD84

13.20 16.60

715/1435 710/1400

1.65/1.35 2.30/2.40

1.96/1.81 2.07/1.56

3.54/5.74 3.57/4.71

0.00468 0.00623

0.75/1.10

100R

10RLF84

21.00

700/1400

2.50/2.40

1.64/1.56

3.28/4.71

0.00623

1.10/1.50 1.50/2.20

112M 112M

11MG84 11MH84

30.00 35.00

705/1430 715/1430

3.70/3.30 4.30/4.90

1.70/1.90 1.30/1.60

3.90/5.60 3.50/4.50

0.02150 0.02733

2.20/3.00 3.00/4.00

132S 132M

13SI84 13MK84

55.00 67.00

730/1470 720/1430

6.60/6.50 9.40/8.20

1.40/1.80 1.90/2.70

4.80/4.60 4.80/8.70

0.03950 0.07750

** Frame size 71 K = mounting dimensions as frame size 71, total length shorter (K). Different number of pole pairs on request.

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Technical data Single-phase industrial motors AC motors with running capacitors at 230 V, 50 Hz Rated power

Frame size

Type

[kW]

Weight

Rated speed

Rated current

Starting current

Rated torque

Running capacitor

[A]

Rel. starting torque MA/MN

[Nm]

[μF]

Moment of inertia J [kgm2]

[kg]

[1/min]

[A]

3000 rpm in no-load operation 0.06 0.09

56 56

E5v2B E5y2B

3.6 3.8

2700 2730

0.80 1.00

2.0 2.4

1.00 1.10

0.21 0.33

4 5

0.00019 0.00019

0.12 0.18 0.25

63/63K* 63/63K* 63

E6z2B/E6Kz2B E6A2B/E6KA2B E6B2B

4.1/3.9 4.3/4.1 4.5

2790 2760 2770

1.30 1.70 2.00

3.3 4.6 6.0

0.65 0.90 0.65

0.42 0.69 0.87

4 8 8

0.000245 0.000350 0.000490

0.37 0.55

71K** 71

E7KC2B E7D2B

7.0 8.0

2850 2810

3.40 4.20

14.1 13.5

0.45 0.45

1.23 1.86

12 16

0.000496 0.000595

0.75 1.10

80 80

E8F2B E8G2B2

10.0 11.0

2870 2730

5.10 7.30

22.4 27.0

0.30 0.50

2.50 3.86

16 30

0.000794 0.000992

1.50

90L

E9LH2B

19.0

2850

9.80

44.0

0.30

5.05

40

0.001389

1500 rpm in no-load operation

14

0.06

56

E5v4B

3.8

1380

0.85

1.6

0.95

0.42

5

0.000157

0.09 0.12

63/63K* 63

E6y4B/E6Ky4B E6z4B

4.0 4.1

1380 1410

1.00 1.20

2.2 3.4

0.62 0.80

0.64 0.81

6 6

0.000350 0.000490

0.18 0.25 0.37

71 K** 71 K** 71

E7KA4B E7KB4B E7C4B1

5.5 5.7 6.0

1370 1400 1400

1.80 1.90 3.00

4.6 5.8 9.0

0.84 0.63 0.70

1.24 1.70 2.50

8 12 16

0.000735 0.000919 0.001103

0.55

80

E8D4B

8.5

1360

4.60

15.2

0.45

3.79

16

0.001746

0.75 1.10

90S 90L

E9SF4B E9LG4B

12.4 18.0

1360 1370

6.20 7.00

17.0 25.0

0.58 0.60

5.10 7.65

30 40

0.002996 0.003995

Technical data Single-phase industrial motors AC motors with starting, running capacitors, DriveSAS electronic centrifugal switch at 230 V, 50 Hz Rated power

Frame size

Type

[kW]

Weight

Rated speed

Rated current

Starting current

Rated torque

Running capacitor

Starting capacitor

[A]

Rel. starting torque MA/MN

[Nm]

[μF]

[μF]

Moment of inertia J [kgm2]

[kg]

[1/min]

[A]

3000 rpm in no-load operation 0,37 0.55

71K** 71

E7KC2AB E7D2AB

8.0 9.0

2850 2810

3.0 3.9

12.8 13.5

1.50 1.70

1.24 1.87

16 12

16 40

0.000496 0.000595

0.75 1.1

80 80

E8F2AB E8G2AB6

11.0 12.0

2870 2840

5.1 7.0

23.0 32.8

1.40 1.65

2.50 3.70

16 30

40 100

0.000794 0.000942

1.5

90S

E9SH2AB

15.0

2870

10.0

44.4

1.70

5.00

40

100

0.00182

1500 rpm in no-load operation 0.18 0.25 0.37

71K** 71K** 71

E7KA4AB E7KB4AB E7C4AB1

6.5 6.7 7.0

1370 1400 1370

1.8 1.9 3.0

4.00 7.00 10.80

1.50 1.81 2.07

1.26 1.73 2.62

6 10 12

16 20 30

0.000735 0.000919 0.001103

0.55 0.75

80 80

E8D4AB E8F4AB

9.5 12.0

1360 1370

4.6 5.5

13.40 18.00

1.90 1.60

3.86 5.20

16 20

30 40

0.001746 0.001746

1.1 1.5

90S 90L

E9SG4AB1 E9LH4AB

14.0 19.0

1430 1415

6.5 10.8

27.80 36.00

2.14 1.38

7.30 10.10

40 40

100 80

0.00300 0.00400

* Frame size 63 K = mounting dimensions as frame size 63, total length shorter (K) with flange motors ** Frame size 71 K = mounting dimensions as frame size 71, total length shorter (K)

15

Dimension sheets

Designs Basis-Leistungsteile der Frequenzumrichter-Reihe DriveCCI Dimensions for foot design Size

H

L

LC

AD*

AC

A

B

C

K

S

AA

AB

HA

BB

D/DA

E/EA

EB/EC

GA

F/FA

56M

56

195.5

219

90

107

90

71

36

6.1/(M5)

9

16

106

6

110.0

9

20

14

10.2

3

63S 63M

63 63

188.5 222.5

217 251

103 103

123 123

100 100

80 80

25 40

7/(M6) 7/(M6)

9 9

25 25

125 125

8 8

95.0 129.0

11 11

23 23

15 15

12.5 12.5

4

71S 71M

71 71

209.0 239.0

242 128(111) 141 272 128(111) 141

112 112

60 90

45 45

7/(M6) 7/(M6)

9 9

18 18

130 130

8 8

88.0 118.0

14 14

30 30

20 20

16 16

5 5

80M

80

272.0

306 128(111) 156

125

100

50

10/(M8)

12

23

148

9

130.0 19/14 40/30 30/20

21.5

6

90S 90L

90 90

301.5 326.5

354 141(126) 178 379 141(126) 178

140 140

100 125

56 56

10/(M8) 10/(M8)

12 12

24 24

164 164

10 10

127.0 24/19 50/40 40/30 152.0 24/19 50/40 40/30

27 27

8 8

100RL 100L

100 100

375.0 371.0

430 159(143) 194 435 154 198

160 160

140 140

63 12/(M10) 15 63 12/(M10) 15

27 35

187 195

12 13

190.0 28/24 60/50 45/40 184.0 28 60 45

31 31

8 8

112M

112

393.5

458

167

222

190

140

70 12/(M10) 15

35

225

14

177.5

28

60

45

31

8

132S 132M

132 132

458.0 496.0

542 580

196 196

262 262

216 216

140 178

89 12/(M10) 15 89 12/(M10) 15

35 35

251 251

14 14

213.5 251.5

38 38

80 80

63 63

41 41

10 10

* Dimensions for metal terminal box ( ) Dimensions for insulated terminal box

Foot design

Terminal box at top: as option for motors between size 56 and 112M

16

KV

M16 x 1.5

M20 x 1.5

M25 x 1.5

Dimension sheets

Designs Basis-Leistungsteile Frequenzumrichter-Reihe DriveCCI Dimensions for FFderflange design Size

Flange

M

N

P

T

S

LA

L

LB

LC

AC

AD*

D/DA

E/EA

EB/EC

GA

F/FA

KV

63S

FF115 FF130 FF115 FF130

115 130 115 130

95 110 95 110

140 160 140 160

3.0 3.5 3.0 3.5

9 9 9 9

9 9 9 9

210.5 210.5 244.5 244.5

187.5 187.5 221.5 221.5

239 239 273 273

123 123 123 123

103 103 103 103

11 11 11 11

23 23 23 23

15 15 15 15

12.5 12.5 12.5 12.5

4 4 4 4

M16 x 1.5

FF130 FF165 FF130 FF165

130 165 130 165

110 130 110 130

160 200 160 200

3.5 3.5 3.5 3.5

9 11 9 11

9 10 9 10

224.0 213.0 254.0 243.0

194.0 183.0 224.0 213.0

257 246 287 276

141 141 141 141

128(111) 128(111) 128(111) 128(111)

14 14 14 14

30 30 30 30

20 20 20 20

16 16 16 16

5 5 5 5

80M

FF130 FF165

130 165

110 130

160 200

3.5 3.5

9 11

9 10

283.0 272.0

243.0 232.0

317 306

156 156

128(111) 19/14 128(111) 19/14

40/30 40/30

30/20 30/20

21.5 21.5

6/5 6/5

90S 90L

FF165 FF165

165 165

130 130

200 200

3.5 3.5

11 11

10 10

315.0 340.0

265.0 290.0

368 393

178 178

141(126) 24/19 141(126) 24/19

50/40 50/40

40/30 40/30

27 27

8/6 8/6

194

159(143) 28/24

60/50

45/40

31

8

63M

71S 71M

M20 x 1.5

The dimensions of 9LI2 and 9LH4 are the same as for size 90S 100RL

FF215

215

180

250

4.0

13

10RLK2 and 10RLI4 in short design

11

375.0

315.0

430

=

345.0

275.0

400

100L

FF215

215

180

250

4.0

13

11

371.0

311.0

435

198

154

28

60

45

31

8

112M

FF215 FF265

215 265

180 230

250 300

4.0 3.5

13 13

11 12

393.0 393.0

333.0 333.0

458 458

222 222

167 167

28 28

60 60

45 45

31 31

8 8

132S

FF215 FF265

215 265

180 230

250 300

4.0 3.5

13 13

11 12

479.0 458.0

399.0 378.0

563 542

262 262

196 196

38 38

80 80

63 63

41 41

10 10

FF215 FF265

215 265

180 230

250 300

4.0 3.5

13 13

11 12

517.0 496.0

437.0 416.0

601 580

262 262

196 196

38 38

80 80

63 63

41 41

10 10

132M

M25 x 1.5

* Dimensions for metal terminal box ( ) Dimensions for insulated terminal box

FF flange design

17

Dimension sheets

Designs Basis-Leistungsteile der Frequenzumrichter-Reihe DriveCCI Dimensions for FT flange design Size

Flange

M

N

P

T

S

LA

L

LB

LC

AC

AD*

D/DA

E/EA

EB/EC

GA

F/FA

56M

FT 65 FT 85

65 85

50 70

80 105

2.5 2.5

M5 M6

7 8

195.5 195.5

175.5 175.5

219 219

107 123

90 90

9 9

20 20

14 14

10.2 10.2

3 3

63S

FT 75 FT 85 FT100

75 85 100

60 70 80

90 105 120

2.5 2.5 3.0

M5 M6 M6

8 8 9

188.5 188.5 210.5

165.5 165.5 187.5

217 217 239

123 123 123

103 103 103

11 11 11

23 23 23

15 15 15

12.5 12.5 12.5

4 4 4

63M

FT 75 FT 85 FT100

75 85 100

60 70 80

90 105 120

2.5 2.5 3.0

M5 M6 M6

8 8 9

222.5 222.5 244.5

199.5 199.5 221.5

251 251 273

123 123 123

103 103 103

11 11 11

23 23 23

15 15 15

12.5 12.5 12.5

4 4 4

71S

FT 75 FT 85 FT100 FT115 FT130

75 85 100 115 130

60 70 80 95 110

90 105 120 140 160

2.5 2.5 3.0 3.0 3.5

M5 M6 M6 M8 M8

8 8 9 10 12

209.0 209.0 209.0 213.0 213.0

179 179 179 183.0 183.0

242 242 242 246 246

141 141 141 141 141

128(111) 128(111) 128(111) 128(111) 128(111)

14 14 14 14 14

30 30 30 30 30

20 20 20 20 20

16 16 16 16 16

5 5 5 5 5

71M

FT 75 FT 85 FT100 FT115 FT130

75 85 100 115 130

60 70 80 95 110

90 105 120 140 160

2.5 2.5 3.0 3.0 3.5

M5 M6 M6 M8 M8

8 8 9 10 12

239.0 239.0 239.0 243.0 243.0

209.0 209.0 209.0 213.0 213.0

272 272 272 276 276

141 141 141 141 141

128(111) 128(111) 128(111) 128(111) 128(111)

14 14 14 14 14

30 30 30 30 30

20 20 20 20 20

16 16 16 16 16

5 5 5 5 5

80M

FT 85 FT100 FT115 FT130

85 100 115 130

70 80 95 110

105 120 140 160

2.5 3.0 3.0 3.5

M6 M6 M8 M8

8 9 10 12

272.0 272.0 272.0 272.0

232.0 232.0 232.0 232.0

306 306 306 306

156 156 156 156

128(111) 128(111) 128(111) 128(111)

19/14 19/14 19/14 19/14

40/30 40/30 40/30 40/30

30/20 30/20 30/20 30/20

21.5 21.5 21.5 21.5

6/5 6/5 6/5 6/5

90S

FT 85 FT100 FT115 FT130

85 100 115 130

70 80 95 110

105 120 140 160

2.5 3.0 3.0 3.5

M6 M6 M8 M8

8 9 10 12

301.5 301.5 301.5 301.5

251.5 251.5 251.5 251.5

354 354 354 354

178 178 178 178

141(126) 141(126) 141(126) 141(126)

24/19 24/19 24/19 24/19

50/40 50/40 50/40 50/40

40/30 40/30 40/30 40/30

27 27 27 27

8/6 8/6 8/6 8/6

90L

FT 85 FT100 FT115 FT130

85 100 115 130

70 80 95 110

105 120 140 160

2.5 3.0 3.0 3.5

M6 M6 M8 M8

8 9 10 12

326.5 326.5 326.5 326.5

276.5 276.5 276.5 276.5

379 379 379 379

178 178 178 178

141(126) 141(126) 141(126) 141(126)

24/19 24/19 24/19 24/19

50/40 50/40 50/40 50/40

40/30 40/30 40/30 40/30

27 27 27 27

8/6 8/6 8/6 8/6

194 159(143) 28/24 194 159(143) 28/24

60/50 60/50

45/40 45/40

31 31

8 8

The dimensions of 9LI2 and 9LH4 are the same as for size 90S 100RL

FT115 FT130

115 130

95 110

140 160

3.0 3.5

M8 M8

10RLK2 and 10RLI4 in short design

10 12

375.0 375.0

315.0 315.0

430 430

=

345.0

285.0

400

100L

FT130

130

110

160

3.5

M8

12

371.0

311.0

435

198

154

28

60

45

31

8

112M

FT115 FT130

115 130

95 110

140 160

3.0 3.5

M8 M8

10 12

393.5 393.5

333.5 333.5

458 458

222 222

167 167

28 28

60 60

45 45

31 31

8 8

* Dimensions for metal terminal box ( ) Dimensions for insulated terminal box

18

KV

M16 x 1.5

M20 x 1.5

Dimension sheets

Designs Basis-Leistungsteile der Frequenzumrichter-Reihe DriveCCI Dimensions for FT flange design Size

Z

ZB

ZT

ZA

ZG

ZL

WK

WH

LG

56M

83

2.8

2.5

96

M5

11.5

74

8

156.5

63S 63M

98 98

2.8 2.8

2.5 2.5

109 109

M5 M5

15 16

86 86

5 5

147.5 181.5

71S 71M 80M

124 124 124

3 3 3

3 3 3

135 135 135

M5 M5 M5

14 13 14

110 110 110

22 22 22

145 175 194

90S 90L

150 150

3.5 3.5

3 3

164 164

M5 M5

19.5 16.5

138 138

25 25

206 231

164

M6

16

138

28

274

=

244

The dimensions of 9LI2 and 9LH4 are the same as for size 90S 100RL

150

3.5

3

10RLK2 and 10RLI4 in short design 100L

172

4

3

182

M6

17.5

156

24

267

112M

195

4.5

3.75

210

M6

17.5

180

33

278.5

132S 132M

236 236

5 5

3.75 3.75

251 251

M6 M6

17 21

220 220

33 33

343 381

FT flange design

without end shield and shaft (for customized connections)

19

Options at a glance

The following options are available:

Special end shield You need a tailor-made end shield? No problem! Special end shields are designed and manufactured according to customers’ requirements. Intermediate flanges are not necessary.

• Flange design • Output side with shaft seal • Special end shields • Special armature • Protected winding • Frequency inverter • Insulation class H • CSA + UL design • Design according to ATEX • Tacho-generator • Centrifugal mass fan • Separate fan • Incremental encoder • PTC resistor and /or thermistor • Brake • Brake with hand release • Speed encoder • Second motor shaft end • Protection cover It is possible to combine options.

Frequency inverter All motors are suitable for operation with a frequency inverter. The corresponding design information is available on request.

Internal fan 2. shaft end

Brake, internal fan 2. shaft end

Brake, encoder, internal fan 2. shaft end

Separate fan

Brake, separate fan Brake, encoder, separate fan

Second shaft end / separate fan + brake + incremental encoder Everything is possible! The drawing shows the different options with separate fan, brake and incremental encoder on the B-side of HANNING industrial motors.

20

Options at a glance

Separate fan – Technical data Size

LD

V

Terminal box W

U

56

16

76

78

21.5

63

25

76

78

21.5

71

85

90

93

29

80

98

90

93

33

90

108

90

93

39.5

100RL

108

90

93

33

100L

108

88

91

40

112M

108

88

91

51

132

108

118

125

48

21

Options at a glance

Spring-loaded brake The optional dual-surface spring-loaded brake is a fail-safe brake, i.e. the braking torque is built up when the brake is de-energised. A special friction surface treatment ensures that the rated torque is reached even after only a few braking operations. Therefore the brakes have friction contact and are suitable for dry running. Low-wear and asbestos free frictions linings are standard features and ensure a long service life.

Brake – Technical data Size

Brake motor Torque Nm LD

Terminal box V

W

U

56

–

–

–

–

–

63

4*/8

46

129

82

18.5

71

4*/8

60

144

96

21

80

4/8*/16

71

144

96

25

90

8/16*/32

73

144

96

31.5

100RL 100L

16/32*/60 16/32*/60

80 80

144 144

96 96

25 31

112M

16/32*/60/80

85

144

96

42

132

60*/80

85

118

125

48

* The brake torque printed in bold is the standard torque.

22

The brake is electromagnetically released with DC voltage. It meets insulation class F and is suitable for 100 % duty cycle (continuous operation). The brake coil can either be directly connected to a DC voltage or via a rectifier to the motor terminal box. A manual release can be retrofitted in all brakes.

Options at a glance

Spring-loaded brake with manual release Air gap can be adjusted using the tapered sleeve adjustment screw X

Manual release lever (optionally) Tapered sleeve adjustment screw

M 5:1

1) 2) 3) 4)

Nm1)

Nm2)

X3)

X4)

4

0.1

0.2

0.5

8

0.36

0.2

0.5

16

0.6

0.2

0.5

32

1.2

0.3

0.7

60

1.5

0.3

0.8

80

2.1

0.3

1.0

Rated torque Reduction/grid Rated air gap Max. air gap

Brake torque reduced by turning the adjuster nut in CW direction using a DIN standard C spanner Terminal box

~ – + ~

Mains connection

Brake connection

23

Standards and regulations

IEC/CEI

Contents

DIN 1304-7

Letter symbols to be used for electrical machines

-

IEC 60034-1

EN 60034-1

DIN EN 60034-1 / VDE 0530-1

Rotating electrical machines: Rating and performance

IEC 60034-2

EN 60034-2

DIN EN 60034-2 / VDE 0530-2

Methods for determining losses and efficiency of rotating electrical machinery

IEC 60034-5

EN 60034-5

DIN EN 60034-5 / VDE 0530-5

Degrees of protection by the integral design of rotating electrical machines (IP code)

IEC 60034-6

EN 60034-6

DIN EN 60034-6 / VDE 0530-6

Methods of cooling (IP code)

IEC 60034-7

EN 60034-7

DIN EN 60034-7 / VDE 0530-7

Classification of types of construction, mounting arrangements and terminal box position (IM code)

IEC 60034-8

EN 60034-8

DIN EN 60034-8 / VDE 0530-8

Terminal markings and direction of rotation

IEC 60034-9

EN 60034-9

DIN EN 60034-9 / VDE 0530-9

Noise limits

IEC 60034-11

-

-

IEC 60034-12

EN 60034-12

DIN EN 60034-12 / VDE 0530-12

Starting performance of single-speed three-phase cage induction motors except for pole changing motors

IEC 60034-14

EN 60034-14

DIN EN 60034-14 / VDE 0530-14

Mechanical vibration of certain machines with shaft heights 56 mm and higher

IEC 60038

HD 472 S1

DIN IEC 60038 / VDE 0175

IEC standard voltages

IEC 60072

EN 50347

DIN EN 50347

General purpose three-phase induction motors having standard dimensions and outputs Frame numbers 56 to 315 and flange numbers 65 to 740

-

DIN EN 50347

Tolerances of shaft extension run-out and of mounting flanges for rotating electrical machinery

-

DIN EN 50347

Mounting flanges for electrical machines

-

24

DIN/VDE

IEC 60027-4

IEC 60072

*

EN/HD

Integrated thermal protection

IEC 60085*

HD 566

DIN IEC 60085 / VDE 0301-1

Thermal evaluation and classification of electrical insulation

IEC 60445

EN 60445

DIN EN 60445 / VDE 0197

Identification of equipment terminals and of terminations of certain designated conductors

IEC 15E / 205 / CD:2002

Approvals

European companies which export their products worldwide must not only meet the European but also international standards and regulations. In the following our customers find an overview of all the approvals which optionally apply to HANNING industrial motors. UL The American UL (Underwriters Laboratories) certifies products according to US safety regulations. The American Standards for Safety are the most important criteria for the approval. HANNING single-phase industrial motors are available with the UL 1004 (electric motors) approval. Every HANNING motor certified according to UL 1004 is delivered with a corresponding UL sticker. All UL certified industrial motors can also be tested according to the Canadian CSA regulations. The approved motors will be marked with a cULus sticker.

Efficiency class EFF The CEMEP (European Committee of Manufacturers of Electrical Machines and Power Electronics) and the European Commission agreed, that all 2 and 4 pole three-phase AC motors between 1 and 100 kW should be classified according to their efficiency. This regulation is not obligatory and is similar to a certificate of manufacture. It classifies the motors as follows: • EFF3 – Standard efficiency • EFF2 – Improved efficiency • EFF1 – High efficiency The efficiency class is indicated on the nameplates and described in catalogues. HANNING is specialised in individual drive components. The EFF regulation does not apply to individually designed industrial motors. We however offer our customers that industrial motors similar to standard motors will comply with efficiency class EFF2 or EFF1.

CSA The CSA (Canadian Standards Association) approves products according to CSA regulations for the Canadian market. HANNING industrial motors can be CSA approved according to CSA No. 100-95 (motors and generators). Every certified HANNING motor is delivered with the corresponding CSA sticker.

Insulation class H As standard HANNING drive components meet the insulation class F. Optionally our industrial motors are available in insulation class H. The insulation material used ensures a thermal load capacity up to 180°C. The permissible maximum temperature can be used as described in the following: • Longer service life if the thermal load does not exceed the values for insulation class F • An increase of power by up to 20% compared with insulation class F if the size does not change • Reduced size at similar power

25

Standard is not enough

service

You are not satisfied with standard drives? You are looking for a partner for innovative drive solutions beyond the series? Then HANNING is first choice. Our engineering knowledge combined with your requirements result in individual solutions with a “special drive”.

advise

check

The experience we have gained over more than five decades have made us a reliable partner for our customers. HANNING products can be found in many different branches of industry: drives for mechanical engineering, blowers for food-processing machinery, drain pumps for washing machines and dishwashers as well as linear actuators for versatile applications.

HANNING’s philosophy is to develop and produce modern and economic drive solutions in close co-operation with our customers. From analysis of the drive problem and finding a custom-built solution to after-sales-service – you can rely on us!

26

optimi

• Interdisciplinary development (motor + electronics + software) • Analysis of the drive problem • Planning in close co-operation with our customer • Application and customer-specific drive solutions, individual mechanical solutions • Cost-optimised drive concepts • Customer-contact and co-operation over several device generations • After-sales-service • High manufacturing depth • Measuring laboratory, continuous test facilities • State-of-the-art electronic manufacturing site (SMD, hybrid technology) • Handling and support with national and international approvals and certifications • Certification according to DIN EN ISO 9001:2000, DIN EN ISO 14001:2005 • Extensive knowledge of different branches of industry

& more

se

measure

support

27

HANNING ELEKTRO-WERKE GmbH & Co. KG Holter Straße 90, 33813 Oerlinghausen / Germany Postfach 1361, 33806 Oerlinghausen / Germany Tel +49 (5202) 707-0 · Fax +49 (5202) 707-301 [email protected] · www.hew.hanning.com

Printed in Germany · Subject to technical alterations · Industrial motors/E/10.07/St The products shown in this brochure may differ from the standard design.

2