Hastings Catalog Master [PDF]

Zitiervorschau

HASTINGS PISTON RINGS. MADE IN THE USA. MADE FOR THE WORLD.

Since 1915, Hastings Manufacturing Company has been a world power in piston ring engineering and manufacturing. With the most comprehensive line of piston rings available today, Hastings has piston rings for virtually every engine type – car, truck, motorcycle, lawn & garden, compressor, marine, agriculture and performance racing. In service to OEMs worldwide, Hastings designs and manufactures piston rings for the world’s most recognizable and trusted brands.

Hastings Manufacturing Registrations: Hastings has multiple registrations around the world, from Brasil to Russia.

1

PISTON RINGS. IT’S WHAT WE DO. IT’S ALL WE DO.

At Hastings, we only manufacture piston rings – and for good reason. We believe that manufacturing the best product takes a singular and constant focus. This keeps us focused on what we do best: delivering ultimate confidence for customers around the globe.

2

Hastings delivers what the world wants in piston rings: precision, performance, and confidence, no matter the engine or application. If it has an internal combustion engine, it will run better and longer with Hastings Piston Rings.

3

INDEX Technical Specifications ..................6-8

Buda .............................................32-33

DKW ..................................................60

Freightliner ........................................91

Engine Buidling & Ring Installation ..... 9

Buick..................................................33 (GMC)

Dae Woo Racer ................................60

Frontenac-Canadian .........................91

Daihatsu .......................................60-61

Gardner Denver ................................91

David Bradley....................................61

Gardner Engines-British ...................91

David Brown......................................61

Gemini ...............................................91

Dearborn ...........................................61

Gladden.............................................91

Bore Finish ...................................10-12 Compression Ring Gaps & 2 Piece vs 3 Piece Oil Rings ............13

Buick Race ........................................33 (GMC Performance)

ARO-Romania .................................14

Cadillac .............................................33 (GMC cars)

Acura ................................................14

Case .............................................33-38

Ajax ...................................................14

De Lorean .........................................61

General Motors ..........................91-114

Caterpillar .....................................38-40

Alfa-Romeo .......................................15

Goggomobil..................................... 114

Centaur Tractors ...............................40

Desoto ...............................................62 (Chrysler Cars)

Allis Chalmers ..............................15-18

Champion..........................................40

American Motors..........................18-19 (Jeep-Eagle)

Checker .............................................40

American Motors (Hastings Racing Rings) ...................19 Atlas Royal ........................................20 Audi .............................................20-21 Austin Compressor ..........................21 Austin-Rover ................................21-23 Autobianchi ......................................23 Autocar ..............................................23 BMC & B.L.M.C ................................23 (Leyland)

Chevrolet ...........................................41 (GMC Cars) Chevrolet Race .................................41 (GMC Performance) Chevrolet Trucks ...............................41 (GMC Trucks) Choremaster .....................................41 Chris-Craft .........................................41

Deutz-German ..................................62 Disston ..............................................62 Divco Trucks .....................................62 Dodge................................................62 (Chrysler Cars) Dodge Race ......................................62 (Chrysler Performance) Dodge Trucks ...............................62-65 Eagle .................................................66 (Jeep-Eagle)

Chrysler ........................................41-46

Edsel .................................................66 (Ford Cars)

Chrysler Performance..................46-48

Elgin Outdoor Motors ........................66

Chrysler ........................................48-50

Envoy-Canadian ...............................66 (Vauxhall)

BMW-Cars ...................................23-26

Chrysler-Australia .............................50

BSA ...................................................26

Citroen..........................................50-51

Bantam ..............................................26

Clark Equipment ...............................51

Barr....................................................26

Clayton Dewandre ............................51

Bates .................................................26

Cletrac Tractors.................................51

Bay State...........................................26

Gravely ............................................ 114 Gray.......................................... 114-115 Hall Scott ......................................... 115 Hanomag ........................................ 115 Hardin.............................................. 116 Harley-Davidson ...................... 116-117 Hatz ................................................. 117 Henry J ............................................ 117 Hercules ...................................118-120 Hiawatha .........................................120 Hillman ............................................121 Hino-Japanese................................121 Holden .............................................121

Evinrude ............................................66

Holman ............................................121

FWD Trucks ......................................66

Homelite ..........................................122

Fageol ...............................................66

Honda.......................................122-124

Fairbanks-Morse ..........................66-67

Hudson ............................................124

Climax-Arrow ...............................51-52

Falcon ...............................................67 (Ford Cars)

Hummer ..........................................124

Beaver Trucks & Buses ....................26

Clinton ...............................................52

Federal Trucks ..................................67

Bedford.........................................26-27

Cockshutt .....................................52-53

Ferguson ...........................................67

Beeman Tractors ..............................27

Commander ......................................53

Fiat ...............................................67-71

Belarus ..............................................27

Commer-British .................................53

Firestone ...........................................71

Bendix ...............................................27

Condor Trucks...................................53

Fleetwood..........................................71

Berkeley Packajet .............................28

Conny ................................................53

Flxible ................................................71

Berliet Diesel .....................................28

Continental ...................................54-58

Ford Motors..................................71-77

International .............................127-139 (Case)

Bernard .............................................28

Continental EMSCO .........................58

Ford Performance ........................77-78

Isetta................................................139

Biederman Trucks .............................28

Co-op Tractors ..................................58

Ford Industrial ..............................78-87

Isuzu-Japanese .......................139-141

Bolens Tractors .................................28

Corbitt Tractors & Trucks ..................58

Ford-British...................................87-89

Jacobsen .........................................141

Borgward-Hansa ...............................28

Cord...................................................58

Ford-European.............................89-90

Jacuzzi ............................................141

Briggs & Stratton ..........................28-31

Crosley ..............................................58

Ford-Ferguson ..................................90

Jaguar .............................................142

Brockway Tractors & Trucks.............32

Crusader ...........................................58

Ford-Jeep ..........................................90

Jeep-Eagle ...............................142-144

Brooklure ...........................................32

Cummins ......................................59-60

Ford-Major Diesel ........................90-91

John Deere ..............................144-148

Brown Trucks ....................................32

Cushman...........................................60

Fordson .............................................91

Johnson...........................................148

Buccaneer ........................................32

DAF-Holland .....................................60

Frazer ................................................91

Johnson Iron Horse Engine ............148

4

Hyundai ....................................125-126 I.E.L. Chain Saw .............................126 Indian...............................................126 Infiniti ...............................................127 Ingersoll-Rand.................................127 Interceptor .......................................127

Kaiser ..............................................148

Metropolitan- American Motors ......169

Porsche ....................................189-190

Toro .................................................201

Kenworth Trucks .............................148

MIdland ...........................................169

Power Products ..............................190

Towmotor Tractors ..........................201

Kermath....................................148-149

Minneapolis ..............................169-171 (Moline-White Motors)

Propulsion Engine...........................190

Toyota.......................................201-206

Remington Mall ...............................190

Triumph ....................................206-207

Renault .....................................190-192

Universal .........................................207

REO ................................................193

Universal-Romanian .......................207

Riley ................................................193

Ural ..................................................207

Rototiller ..........................................193

Utimotor...........................................207

Rover........................................193-194

Vauxhall....................................207-208

Saab .........................................194-195

VM ...................................................208

Nelson .............................................174

Saturn..............................................195 (GMC Cars)

Volga-Russian .................................208

Nissan ......................................174-178

Scania-Vabis-Swedish ....................195

Norton .............................................179

Schramm.........................................195

Nufflield ...........................................179

Scott Atwater ...................................195

O.M. Diesel .....................................179

Scripps ............................................195

OMC-Outboard Marine Corp ..........179

Sea Bee ..........................................195

Oil Well Supply................................179

Sea Flyer ..................................195-196

Oldsmobile ......................................179 (GMC Cars)

Sea King..........................................196

Kia ............................................149-150 KMZ, DNEPR..................................150 Knorr................................................150 Kohler .......................................150-151 Kubota .............................................151 Lada-Russian ..................................151 Lancaster ........................................151 LaSalle ............................................151 Lauson-Tecumseh ..........................151 Lawn Boy ........................................152 Le Roi ......................................152-153 Lebanon ..........................................153 Lexus...............................................153 Leyland.....................................153-154 Lincoln .............................................154 (Ford Cars) Linn Trucks ......................................154 Lister................................................154

Mitsubishi .................................171-173 Monarch ..........................................173 Morris ..............................................173 Moskovitch ......................................174 Murphy MWM .................................174 NSU.................................................174 Nash ................................................174

Oldsmobile Industrial ......................179 (GMC Trucks)

Seagrave Trucks .............................196 Seamaster.......................................196

Oldsmobile Race ............................179 (GMC Performance)

Seat .................................................196

Oliver ...............................................179

Singer .......................................196-197

Oliver-White Motors .................179-182

Skoda ..............................................197

Onan ........................................182-183

Ssangyong ......................................197

Opel ..........................................183-185

Standard..........................................197

Packard ...........................................185

Sterling ............................................197

Palmer .............................................185

Sterling Trucks ................................197

Marine Power Inc ............................157

Panther Jet......................................185

Stokes .............................................197

Marmon-Herrington Trucks.............157

Pegaso ............................................186

Studebaker......................................197

Martin ..............................................157

Perkins .....................................186-187

Studebaker & Lark ...................197-198

Massey-Ferguson ....................157-161

Petter ...............................................187

Subaru......................................198-199

Mazda ......................................161-164

Peugeot ....................................187-189

Sunbeam-Talbot..............................199

McCormick Deering ........................164 (International)

Pioneer-I.E.L. ..................................189

Superior...........................................199

Pleasurecraft ...................................189

Suzuki ......................................199-200

Plymouth .........................................189 (Chrysler Cars)

Tata..................................................200

Lombard ..........................................154 Long ................................................154 Lycoming ..................................154-155 M.G..................................................155 Mack................................................156 Malkotsis .........................................157 Mall Chain Saws .............................157 (Remington)

McCulloch .......................................164 Melroe Bobcat .................................164 Mercedes ........................................164 Mercedes-Benz........................164-168 Mercruiser .......................................168 Mercury Race..................................168 Ford Performance) Mercury ...........................................168

Plymouth Race ...............................189 (Chrysler Performance) Pobjeda ...........................................189 Pontiac ............................................189 (GMC Cars) Pontiac Race...................................189 (GMC Performance)

Simca ..............................................196

Tecumseh........................................201 (Lauson-Tecumseh)

Volkswagen ..............................208-212 Volvo.........................................213-214 Volvo-Penta.....................................214 Walter Trucks ..................................214 Ward La France Trucks ..................214 Waukesha ................................215-216 West Bend.......................................216 Western Flyer..................................216 Westinghouse .................................217 White ...............................................217 Wichita ............................................217 Willys Passenger Cars, Engines & Trucks (Jeep-Eagle) ...................................217 Wisconsin .................................218-219 Witte-Gemini ...................................219 Wizard .............................................219 Wolseley..........................................219 Yamaha ...........................................219 Yanmar .....................................219-220 Yellow Coach & Buses....................220 Yugo-Zastava ..................................220

Numerical Set Listings with Popular Applications & Ring Types............................221-343 Diametrical Ring Size Listing Individual Ring Types & Set Numbers ........................344-394

Terrtrac Tractor................................201

Piston Ring to Piston Ring Cross Reference ......................395-421

Thames ...........................................201 (Ford)

Piston to Piston Ring Cross Reference ......................422-437

Thermal Electron ............................201

Individual Piston Rings ...................438

Titan.................................................201

5

PISTON RING SET CONTENTS PASSENGER CAR & LIGHT TRUCK SETS No Prefix.............Cast Iron Compression Rings Cast Iron or Chrome Oil Rings 2C Prefix.............Chrome Top Compression Rings Chrome Oil Rings 2M Prefix.............Moly Top Compression Rings Chrome Oil Rings

2D Prefix.............Have various ring face coatings and materials that are suitable for modern diesel engine designs Hastings Engineering Department reserves the right to change set contents between catalog publications.

MILLIMETER & FRACTION TO DECIMAL INCH EQUIVALENTS MILLIMETERS FRACTIONS

DECIMAL INCHES

MILLIMETERS FRACTIONS

DECIMAL INCHES

MILLIMETERS FRACTIONS

DECIMAL INCHES

MILLIMETERS FRACTIONS

DECIMAL INCHES

MILLIMETERS FRACTIONS

DECIMAL INCHES

.1

.0039

4.

.1575

3/8

.3750

19/32

.5938

13/16

.8125

.2

.0078

11/64

.1719

25/64

.3906

39/64

.6094

21.

.8268

.3

.0118

4.5

.1772

10.

.3937

15.5

.6102

53/64

.8281

1/64

.0156

3/16

.1875

13/32

.4063

5/8

.6250

27/32

.8438

.4

.0157

5.

.1969

10.5

.4134

16.

.6299

21.5

.8465

.5

.0197

13/64

.2031

27/64

.4219

41/64

.6406

55/64

.8594

.6

.0236

5.5

.2165

11.

.4331

16.5

.6496

22.

.8661

.7

.0276

7/32

.2188

7/16

.4375

21/32

.6563

7/8

.8750

1/32

.0313

15/64

.2344

11.5

.4528

17.

.6693

22.5

.8858

.8

.0315

6.

.2362

29/64

.4531

43/64

.6719

57/64

.8906

.9

.0354

1/4

.2500

15/32

.4688

11/16

.6875

23.

.9055

1.

.0394

6.5

.2559

12.

.4724

17.5

.6890

29/32

.9063

3/64

.0469

17/64

.2656

31/64

.4844

45/64

.7031

59/64

.9219

1.5

.0591

7.

.2756

12.5

.4921

18.

.7087

23.5

.9252

1/16

.0625

9/32

.2800

13 1/2

.5000

23/32

.7188

15/16

.9375

5/64

.0781

7.5

.2953

13.

.5118

18.5

.7283

24.

.9449

2.

.0787

19/64

.2969

33/64

.5156

47/64

.7344

61/64

.9531

3/32

.0938

5/16

.3125

17/32

.5313

19.

.7480

24.5

.9646

2.5

.0984

8.

.3150

13.5

.5315

3/4

.7500

31/32

.9688

7/64

.1094

21/64

.3281

35/64

.5469

49/64

.7656

25.

.9843

3.

.1181

8.5

.3346

14.

.5512

19.5

.7677

63/64

.9844

1/8

.1250

11/32

.3438

9/16

.5625

25/32

.7813

1"

1.0000

3.5

.1378

9.

.3543

14.5

.5709

20.

.7874

9/64

.1406

23/64

.3594

37/64

.5781

51/64

.7969

5/32

.1563

9.5

.3740

15.

.5906

20.5

.8071

6

SIZE CONVERSIONS

RING WIDTH CONVERSION CHART

MULTIPLY

BY

TO OBTAIN

Inches

25.4

Millimeters

Millimeters

.03937

Inches

Cubic Inches

16.38716

Cubic Centimeters

Liters

61.023

Cubic Inches

COMMON INCH OVER/UNDERSIZES CONVERTED TO MILLIMETERS DECIMAL INCHES

MILLIMETERS

DECIMAL INCHES

MILLIMETERS

.001

0.0254

.020

0.5080

.002

0.0508

.030

0.7620

.003

0.0762

.040

1.0160

.005

0.1270

.050

1.2700

.010

0.2540

.060

1.5240

COMMON MILLIMETER OVER/UNDERSIZES CONVERTED TO INCHES

DECIMAL INCHES

MILLIMETERS

FRACTION

.0390 .0469

1.00 1.20

3/64"

.0570 .0590 .0625

1.45 1.50 1.59

1/16"

.0690 .0710 .0770 .0781

1.75 1.80 1.95 1.98

5/64"

.0787 .0880 .0890 .0900 .0937

2.00 2.20 2.25 2.30 2.38

3/32"

.0950 .0980 .1100 .1180 .1210 .1230 .1250

2.40 2.50 2.80 3.00 3.07 3.12 3.18

1/8"

.1280 .1350 .1380 .1406

3.25 3.43 3.50 3.57

9/64"

MILLIMETERS

DECIMAL INCHES

MILLIMETERS

DECIMAL INCHES

0.0250

.0010

0.8000

.0315

.1560

3.97

0.0500

.0020

1.0000

.0394

5/32"

0.2500

.0098

1.2500

.0492

0.3000

.0118

1.5000

.0591

.1570 .1575 .1770 .1875

3.98 4.00 4.50 4.75

3/16"

0.5000

.0197

2.0000

.0787

0.7500

.0295

.1970 .2187 .2190

5.00 5.50 5.56

7/32"

.2360 .2500

6.00 6.35

1/4"

.2560 .3125

6.50 7.94

5/16"

.3750

9.53

3/8"

7

POPULAR PISTON RING TYPES

Type 032

Barrel Face

Type 102

Torsional

Type 363

Barrel Face Chrome

Steel-Vent

Type 710 Type 716 Type 825

Reverse Torsional Taper Face

Type 165

Torsional Plasma Moly Torsional Plasma Moly Hi-Tensile Ductile Iron Torsional Moly (Steel)

Type 126, 610

Type 345 Type 335/ 336 Type 395

Keystone Torsional Chrome Hi-Tensile Iron (15°)

Type 372

Chrome-Vent

Spacer Rail Oil Inner Spring

Type 710 Type 732 Type 825

Spacer Chrome Rail Oil Inner Spring

Keystone Torsional (10°) (15°) (20°)

Type 401 Type 406

Scraper/Wiper Napier

Type 327 Type 334

Barrel Face Moly Barrel Face Moly Hi-Tensile Iron

Type 362

Barrel Face Triple Chrome Compression

Type 381

Keystone Torsional Chrome Hi-Tensile Iron (20°)

Type 398

Chrome (Steel) Barrel Face Moly (Steel) Barrel Face

Type 170 Type 180

Mini Flex-Vent

Type 732 Type 872

Chrome Rail Low-Tension Spacer

Chrome Conformatic

Type 565/ 881

8

Chrome Cast Iron Oil Coiled Spring

Type 397

Flex-Vent

Type 732 Type 860

Chrome Rail Oil Inner Spring

Keystone Chrome Conformatic

Type 501

Cast Iron Oil

Type 501 Type 825

Cast Iron Oil Inner Spring

Type 579/ 881

Keystone Chrome Cast Iron Oil Coiled Spring

ENGINE BUILDING AND RING INSTALLATION IMPORTANT ASPECTS OF ENGINE REBUILDING • Lack of engine cleanliness • Rough/imperfect bore entrance chamfers • Burr on bottom of bore • Poor cylinder bore finish • Spiraling rings manually onto piston • Excessive spreading rings manually onto piston • Not using/improper use of ring compressor • Piston damage – dents, groove damage MANY THINGS ARE NOT REBUILDERS’ FAULT • Computers (bad calibration) • Sensors (bad sensor) • EGR valve (too much exhaust) • Intake manifold (debris, leakage, runs hot) THINGS TO REMEMBER DURING RING INSTALLATION • Insert rings squarely into the bore and measure end gap with feeler gauge • Adjust gap if needed by filing both sides of gap equally • Use ring expander tool to install rings on piston, so as not to deform ring—do not spiral on rings • Install directional rings with the dot up (otherwise oil pumping may occur) • Install 2.0mm 3-piece oil ring with expander points up to avoid catching in drain-back hole/slot in oil groove bottom • Stagger location of end gaps on each ring 180 degrees apart • Clean bores with hot soapy water and scrub brush; wipe with clean white rag to check for any residue • Lightly oil cylinder walls and rings with regular non-synthetic motor oil • Properly tighten ring compressor so rings don’t catch on edge of cylinder or pop out in bore (don’t force piston if it is hung up) • Typical engine break-in: use conventional motor oil—change oil after first 3,000 miles/ 4,828 kilometers. Use only synthetic motor oil if originally specified by manufacturer PISTON RING INSTALLER This handy ring install tool is inexpensive and easy to use. Just insert the ring ends in wedge jaws, expand ring gently, and slip into groove. Also ideal for removing rings easily, without damage.

Part #1723 9

BORE FINISH Rpk, Rk, and Rvk have replaced Ra as the most important baselines of measuring bore finish. These present a much more defined description of the actual bore finish surface. Bearing Ratio Curve (percent of material contact between cylinder wall and ring) Definition of Roughness Characteristics by DIN EN ISO 13 565 (1998.04)

A1

Peak material volume

A2

Area valley ratio

Rk

Core roughness depth

Rpk

Reduced peak height

Rvk

Reduced valley depth

Mr1

Peak material ratio

Mr2

Valley material ratio

Rpk Rk Rvk

Reduced Peak Height (Rpk) The top portion of the surface, which will quickly be worn away when the engine begins to run Core Roughness Depth (Rk) The long term running surface, which will influence the performance and life of the cylinder Reduced Valley Depth (Rvk) The oil retaining capability of the deep troughs, which have been machined into the surface

INDUSTRY RECOMMENDATIONS General Applications: Good performance with good life Rpk: 8-12 micro-inch (