43 0 6MB
HASTINGS PISTON RINGS. MADE IN THE USA. MADE FOR THE WORLD.
Since 1915, Hastings Manufacturing Company has been a world power in piston ring engineering and manufacturing. With the most comprehensive line of piston rings available today, Hastings has piston rings for virtually every engine type – car, truck, motorcycle, lawn & garden, compressor, marine, agriculture and performance racing. In service to OEMs worldwide, Hastings designs and manufactures piston rings for the world’s most recognizable and trusted brands.
Hastings Manufacturing Registrations: Hastings has multiple registrations around the world, from Brasil to Russia.
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PISTON RINGS. IT’S WHAT WE DO. IT’S ALL WE DO.
At Hastings, we only manufacture piston rings – and for good reason. We believe that manufacturing the best product takes a singular and constant focus. This keeps us focused on what we do best: delivering ultimate confidence for customers around the globe.
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Hastings delivers what the world wants in piston rings: precision, performance, and confidence, no matter the engine or application. If it has an internal combustion engine, it will run better and longer with Hastings Piston Rings.
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INDEX Technical Specifications ..................6-8
Buda .............................................32-33
DKW ..................................................60
Freightliner ........................................91
Engine Buidling & Ring Installation ..... 9
Buick..................................................33 (GMC)
Dae Woo Racer ................................60
Frontenac-Canadian .........................91
Daihatsu .......................................60-61
Gardner Denver ................................91
David Bradley....................................61
Gardner Engines-British ...................91
David Brown......................................61
Gemini ...............................................91
Dearborn ...........................................61
Gladden.............................................91
Bore Finish ...................................10-12 Compression Ring Gaps & 2 Piece vs 3 Piece Oil Rings ............13
Buick Race ........................................33 (GMC Performance)
ARO-Romania .................................14
Cadillac .............................................33 (GMC cars)
Acura ................................................14
Case .............................................33-38
Ajax ...................................................14
De Lorean .........................................61
General Motors ..........................91-114
Caterpillar .....................................38-40
Alfa-Romeo .......................................15
Goggomobil..................................... 114
Centaur Tractors ...............................40
Desoto ...............................................62 (Chrysler Cars)
Allis Chalmers ..............................15-18
Champion..........................................40
American Motors..........................18-19 (Jeep-Eagle)
Checker .............................................40
American Motors (Hastings Racing Rings) ...................19 Atlas Royal ........................................20 Audi .............................................20-21 Austin Compressor ..........................21 Austin-Rover ................................21-23 Autobianchi ......................................23 Autocar ..............................................23 BMC & B.L.M.C ................................23 (Leyland)
Chevrolet ...........................................41 (GMC Cars) Chevrolet Race .................................41 (GMC Performance) Chevrolet Trucks ...............................41 (GMC Trucks) Choremaster .....................................41 Chris-Craft .........................................41
Deutz-German ..................................62 Disston ..............................................62 Divco Trucks .....................................62 Dodge................................................62 (Chrysler Cars) Dodge Race ......................................62 (Chrysler Performance) Dodge Trucks ...............................62-65 Eagle .................................................66 (Jeep-Eagle)
Chrysler ........................................41-46
Edsel .................................................66 (Ford Cars)
Chrysler Performance..................46-48
Elgin Outdoor Motors ........................66
Chrysler ........................................48-50
Envoy-Canadian ...............................66 (Vauxhall)
BMW-Cars ...................................23-26
Chrysler-Australia .............................50
BSA ...................................................26
Citroen..........................................50-51
Bantam ..............................................26
Clark Equipment ...............................51
Barr....................................................26
Clayton Dewandre ............................51
Bates .................................................26
Cletrac Tractors.................................51
Bay State...........................................26
Gravely ............................................ 114 Gray.......................................... 114-115 Hall Scott ......................................... 115 Hanomag ........................................ 115 Hardin.............................................. 116 Harley-Davidson ...................... 116-117 Hatz ................................................. 117 Henry J ............................................ 117 Hercules ...................................118-120 Hiawatha .........................................120 Hillman ............................................121 Hino-Japanese................................121 Holden .............................................121
Evinrude ............................................66
Holman ............................................121
FWD Trucks ......................................66
Homelite ..........................................122
Fageol ...............................................66
Honda.......................................122-124
Fairbanks-Morse ..........................66-67
Hudson ............................................124
Climax-Arrow ...............................51-52
Falcon ...............................................67 (Ford Cars)
Hummer ..........................................124
Beaver Trucks & Buses ....................26
Clinton ...............................................52
Federal Trucks ..................................67
Bedford.........................................26-27
Cockshutt .....................................52-53
Ferguson ...........................................67
Beeman Tractors ..............................27
Commander ......................................53
Fiat ...............................................67-71
Belarus ..............................................27
Commer-British .................................53
Firestone ...........................................71
Bendix ...............................................27
Condor Trucks...................................53
Fleetwood..........................................71
Berkeley Packajet .............................28
Conny ................................................53
Flxible ................................................71
Berliet Diesel .....................................28
Continental ...................................54-58
Ford Motors..................................71-77
International .............................127-139 (Case)
Bernard .............................................28
Continental EMSCO .........................58
Ford Performance ........................77-78
Isetta................................................139
Biederman Trucks .............................28
Co-op Tractors ..................................58
Ford Industrial ..............................78-87
Isuzu-Japanese .......................139-141
Bolens Tractors .................................28
Corbitt Tractors & Trucks ..................58
Ford-British...................................87-89
Jacobsen .........................................141
Borgward-Hansa ...............................28
Cord...................................................58
Ford-European.............................89-90
Jacuzzi ............................................141
Briggs & Stratton ..........................28-31
Crosley ..............................................58
Ford-Ferguson ..................................90
Jaguar .............................................142
Brockway Tractors & Trucks.............32
Crusader ...........................................58
Ford-Jeep ..........................................90
Jeep-Eagle ...............................142-144
Brooklure ...........................................32
Cummins ......................................59-60
Ford-Major Diesel ........................90-91
John Deere ..............................144-148
Brown Trucks ....................................32
Cushman...........................................60
Fordson .............................................91
Johnson...........................................148
Buccaneer ........................................32
DAF-Holland .....................................60
Frazer ................................................91
Johnson Iron Horse Engine ............148
4
Hyundai ....................................125-126 I.E.L. Chain Saw .............................126 Indian...............................................126 Infiniti ...............................................127 Ingersoll-Rand.................................127 Interceptor .......................................127
Kaiser ..............................................148
Metropolitan- American Motors ......169
Porsche ....................................189-190
Toro .................................................201
Kenworth Trucks .............................148
MIdland ...........................................169
Power Products ..............................190
Towmotor Tractors ..........................201
Kermath....................................148-149
Minneapolis ..............................169-171 (Moline-White Motors)
Propulsion Engine...........................190
Toyota.......................................201-206
Remington Mall ...............................190
Triumph ....................................206-207
Renault .....................................190-192
Universal .........................................207
REO ................................................193
Universal-Romanian .......................207
Riley ................................................193
Ural ..................................................207
Rototiller ..........................................193
Utimotor...........................................207
Rover........................................193-194
Vauxhall....................................207-208
Saab .........................................194-195
VM ...................................................208
Nelson .............................................174
Saturn..............................................195 (GMC Cars)
Volga-Russian .................................208
Nissan ......................................174-178
Scania-Vabis-Swedish ....................195
Norton .............................................179
Schramm.........................................195
Nufflield ...........................................179
Scott Atwater ...................................195
O.M. Diesel .....................................179
Scripps ............................................195
OMC-Outboard Marine Corp ..........179
Sea Bee ..........................................195
Oil Well Supply................................179
Sea Flyer ..................................195-196
Oldsmobile ......................................179 (GMC Cars)
Sea King..........................................196
Kia ............................................149-150 KMZ, DNEPR..................................150 Knorr................................................150 Kohler .......................................150-151 Kubota .............................................151 Lada-Russian ..................................151 Lancaster ........................................151 LaSalle ............................................151 Lauson-Tecumseh ..........................151 Lawn Boy ........................................152 Le Roi ......................................152-153 Lebanon ..........................................153 Lexus...............................................153 Leyland.....................................153-154 Lincoln .............................................154 (Ford Cars) Linn Trucks ......................................154 Lister................................................154
Mitsubishi .................................171-173 Monarch ..........................................173 Morris ..............................................173 Moskovitch ......................................174 Murphy MWM .................................174 NSU.................................................174 Nash ................................................174
Oldsmobile Industrial ......................179 (GMC Trucks)
Seagrave Trucks .............................196 Seamaster.......................................196
Oldsmobile Race ............................179 (GMC Performance)
Seat .................................................196
Oliver ...............................................179
Singer .......................................196-197
Oliver-White Motors .................179-182
Skoda ..............................................197
Onan ........................................182-183
Ssangyong ......................................197
Opel ..........................................183-185
Standard..........................................197
Packard ...........................................185
Sterling ............................................197
Palmer .............................................185
Sterling Trucks ................................197
Marine Power Inc ............................157
Panther Jet......................................185
Stokes .............................................197
Marmon-Herrington Trucks.............157
Pegaso ............................................186
Studebaker......................................197
Martin ..............................................157
Perkins .....................................186-187
Studebaker & Lark ...................197-198
Massey-Ferguson ....................157-161
Petter ...............................................187
Subaru......................................198-199
Mazda ......................................161-164
Peugeot ....................................187-189
Sunbeam-Talbot..............................199
McCormick Deering ........................164 (International)
Pioneer-I.E.L. ..................................189
Superior...........................................199
Pleasurecraft ...................................189
Suzuki ......................................199-200
Plymouth .........................................189 (Chrysler Cars)
Tata..................................................200
Lombard ..........................................154 Long ................................................154 Lycoming ..................................154-155 M.G..................................................155 Mack................................................156 Malkotsis .........................................157 Mall Chain Saws .............................157 (Remington)
McCulloch .......................................164 Melroe Bobcat .................................164 Mercedes ........................................164 Mercedes-Benz........................164-168 Mercruiser .......................................168 Mercury Race..................................168 Ford Performance) Mercury ...........................................168
Plymouth Race ...............................189 (Chrysler Performance) Pobjeda ...........................................189 Pontiac ............................................189 (GMC Cars) Pontiac Race...................................189 (GMC Performance)
Simca ..............................................196
Tecumseh........................................201 (Lauson-Tecumseh)
Volkswagen ..............................208-212 Volvo.........................................213-214 Volvo-Penta.....................................214 Walter Trucks ..................................214 Ward La France Trucks ..................214 Waukesha ................................215-216 West Bend.......................................216 Western Flyer..................................216 Westinghouse .................................217 White ...............................................217 Wichita ............................................217 Willys Passenger Cars, Engines & Trucks (Jeep-Eagle) ...................................217 Wisconsin .................................218-219 Witte-Gemini ...................................219 Wizard .............................................219 Wolseley..........................................219 Yamaha ...........................................219 Yanmar .....................................219-220 Yellow Coach & Buses....................220 Yugo-Zastava ..................................220
Numerical Set Listings with Popular Applications & Ring Types............................221-343 Diametrical Ring Size Listing Individual Ring Types & Set Numbers ........................344-394
Terrtrac Tractor................................201
Piston Ring to Piston Ring Cross Reference ......................395-421
Thames ...........................................201 (Ford)
Piston to Piston Ring Cross Reference ......................422-437
Thermal Electron ............................201
Individual Piston Rings ...................438
Titan.................................................201
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PISTON RING SET CONTENTS PASSENGER CAR & LIGHT TRUCK SETS No Prefix.............Cast Iron Compression Rings Cast Iron or Chrome Oil Rings 2C Prefix.............Chrome Top Compression Rings Chrome Oil Rings 2M Prefix.............Moly Top Compression Rings Chrome Oil Rings
2D Prefix.............Have various ring face coatings and materials that are suitable for modern diesel engine designs Hastings Engineering Department reserves the right to change set contents between catalog publications.
MILLIMETER & FRACTION TO DECIMAL INCH EQUIVALENTS MILLIMETERS FRACTIONS
DECIMAL INCHES
MILLIMETERS FRACTIONS
DECIMAL INCHES
MILLIMETERS FRACTIONS
DECIMAL INCHES
MILLIMETERS FRACTIONS
DECIMAL INCHES
MILLIMETERS FRACTIONS
DECIMAL INCHES
.1
.0039
4.
.1575
3/8
.3750
19/32
.5938
13/16
.8125
.2
.0078
11/64
.1719
25/64
.3906
39/64
.6094
21.
.8268
.3
.0118
4.5
.1772
10.
.3937
15.5
.6102
53/64
.8281
1/64
.0156
3/16
.1875
13/32
.4063
5/8
.6250
27/32
.8438
.4
.0157
5.
.1969
10.5
.4134
16.
.6299
21.5
.8465
.5
.0197
13/64
.2031
27/64
.4219
41/64
.6406
55/64
.8594
.6
.0236
5.5
.2165
11.
.4331
16.5
.6496
22.
.8661
.7
.0276
7/32
.2188
7/16
.4375
21/32
.6563
7/8
.8750
1/32
.0313
15/64
.2344
11.5
.4528
17.
.6693
22.5
.8858
.8
.0315
6.
.2362
29/64
.4531
43/64
.6719
57/64
.8906
.9
.0354
1/4
.2500
15/32
.4688
11/16
.6875
23.
.9055
1.
.0394
6.5
.2559
12.
.4724
17.5
.6890
29/32
.9063
3/64
.0469
17/64
.2656
31/64
.4844
45/64
.7031
59/64
.9219
1.5
.0591
7.
.2756
12.5
.4921
18.
.7087
23.5
.9252
1/16
.0625
9/32
.2800
13 1/2
.5000
23/32
.7188
15/16
.9375
5/64
.0781
7.5
.2953
13.
.5118
18.5
.7283
24.
.9449
2.
.0787
19/64
.2969
33/64
.5156
47/64
.7344
61/64
.9531
3/32
.0938
5/16
.3125
17/32
.5313
19.
.7480
24.5
.9646
2.5
.0984
8.
.3150
13.5
.5315
3/4
.7500
31/32
.9688
7/64
.1094
21/64
.3281
35/64
.5469
49/64
.7656
25.
.9843
3.
.1181
8.5
.3346
14.
.5512
19.5
.7677
63/64
.9844
1/8
.1250
11/32
.3438
9/16
.5625
25/32
.7813
1"
1.0000
3.5
.1378
9.
.3543
14.5
.5709
20.
.7874
9/64
.1406
23/64
.3594
37/64
.5781
51/64
.7969
5/32
.1563
9.5
.3740
15.
.5906
20.5
.8071
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SIZE CONVERSIONS
RING WIDTH CONVERSION CHART
MULTIPLY
BY
TO OBTAIN
Inches
25.4
Millimeters
Millimeters
.03937
Inches
Cubic Inches
16.38716
Cubic Centimeters
Liters
61.023
Cubic Inches
COMMON INCH OVER/UNDERSIZES CONVERTED TO MILLIMETERS DECIMAL INCHES
MILLIMETERS
DECIMAL INCHES
MILLIMETERS
.001
0.0254
.020
0.5080
.002
0.0508
.030
0.7620
.003
0.0762
.040
1.0160
.005
0.1270
.050
1.2700
.010
0.2540
.060
1.5240
COMMON MILLIMETER OVER/UNDERSIZES CONVERTED TO INCHES
DECIMAL INCHES
MILLIMETERS
FRACTION
.0390 .0469
1.00 1.20
3/64"
.0570 .0590 .0625
1.45 1.50 1.59
1/16"
.0690 .0710 .0770 .0781
1.75 1.80 1.95 1.98
5/64"
.0787 .0880 .0890 .0900 .0937
2.00 2.20 2.25 2.30 2.38
3/32"
.0950 .0980 .1100 .1180 .1210 .1230 .1250
2.40 2.50 2.80 3.00 3.07 3.12 3.18
1/8"
.1280 .1350 .1380 .1406
3.25 3.43 3.50 3.57
9/64"
MILLIMETERS
DECIMAL INCHES
MILLIMETERS
DECIMAL INCHES
0.0250
.0010
0.8000
.0315
.1560
3.97
0.0500
.0020
1.0000
.0394
5/32"
0.2500
.0098
1.2500
.0492
0.3000
.0118
1.5000
.0591
.1570 .1575 .1770 .1875
3.98 4.00 4.50 4.75
3/16"
0.5000
.0197
2.0000
.0787
0.7500
.0295
.1970 .2187 .2190
5.00 5.50 5.56
7/32"
.2360 .2500
6.00 6.35
1/4"
.2560 .3125
6.50 7.94
5/16"
.3750
9.53
3/8"
7
POPULAR PISTON RING TYPES
Type 032
Barrel Face
Type 102
Torsional
Type 363
Barrel Face Chrome
Steel-Vent
Type 710 Type 716 Type 825
Reverse Torsional Taper Face
Type 165
Torsional Plasma Moly Torsional Plasma Moly Hi-Tensile Ductile Iron Torsional Moly (Steel)
Type 126, 610
Type 345 Type 335/ 336 Type 395
Keystone Torsional Chrome Hi-Tensile Iron (15°)
Type 372
Chrome-Vent
Spacer Rail Oil Inner Spring
Type 710 Type 732 Type 825
Spacer Chrome Rail Oil Inner Spring
Keystone Torsional (10°) (15°) (20°)
Type 401 Type 406
Scraper/Wiper Napier
Type 327 Type 334
Barrel Face Moly Barrel Face Moly Hi-Tensile Iron
Type 362
Barrel Face Triple Chrome Compression
Type 381
Keystone Torsional Chrome Hi-Tensile Iron (20°)
Type 398
Chrome (Steel) Barrel Face Moly (Steel) Barrel Face
Type 170 Type 180
Mini Flex-Vent
Type 732 Type 872
Chrome Rail Low-Tension Spacer
Chrome Conformatic
Type 565/ 881
8
Chrome Cast Iron Oil Coiled Spring
Type 397
Flex-Vent
Type 732 Type 860
Chrome Rail Oil Inner Spring
Keystone Chrome Conformatic
Type 501
Cast Iron Oil
Type 501 Type 825
Cast Iron Oil Inner Spring
Type 579/ 881
Keystone Chrome Cast Iron Oil Coiled Spring
ENGINE BUILDING AND RING INSTALLATION IMPORTANT ASPECTS OF ENGINE REBUILDING • Lack of engine cleanliness • Rough/imperfect bore entrance chamfers • Burr on bottom of bore • Poor cylinder bore finish • Spiraling rings manually onto piston • Excessive spreading rings manually onto piston • Not using/improper use of ring compressor • Piston damage – dents, groove damage MANY THINGS ARE NOT REBUILDERS’ FAULT • Computers (bad calibration) • Sensors (bad sensor) • EGR valve (too much exhaust) • Intake manifold (debris, leakage, runs hot) THINGS TO REMEMBER DURING RING INSTALLATION • Insert rings squarely into the bore and measure end gap with feeler gauge • Adjust gap if needed by filing both sides of gap equally • Use ring expander tool to install rings on piston, so as not to deform ring—do not spiral on rings • Install directional rings with the dot up (otherwise oil pumping may occur) • Install 2.0mm 3-piece oil ring with expander points up to avoid catching in drain-back hole/slot in oil groove bottom • Stagger location of end gaps on each ring 180 degrees apart • Clean bores with hot soapy water and scrub brush; wipe with clean white rag to check for any residue • Lightly oil cylinder walls and rings with regular non-synthetic motor oil • Properly tighten ring compressor so rings don’t catch on edge of cylinder or pop out in bore (don’t force piston if it is hung up) • Typical engine break-in: use conventional motor oil—change oil after first 3,000 miles/ 4,828 kilometers. Use only synthetic motor oil if originally specified by manufacturer PISTON RING INSTALLER This handy ring install tool is inexpensive and easy to use. Just insert the ring ends in wedge jaws, expand ring gently, and slip into groove. Also ideal for removing rings easily, without damage.
Part #1723 9
BORE FINISH Rpk, Rk, and Rvk have replaced Ra as the most important baselines of measuring bore finish. These present a much more defined description of the actual bore finish surface. Bearing Ratio Curve (percent of material contact between cylinder wall and ring) Definition of Roughness Characteristics by DIN EN ISO 13 565 (1998.04)
A1
Peak material volume
A2
Area valley ratio
Rk
Core roughness depth
Rpk
Reduced peak height
Rvk
Reduced valley depth
Mr1
Peak material ratio
Mr2
Valley material ratio
Rpk Rk Rvk
Reduced Peak Height (Rpk) The top portion of the surface, which will quickly be worn away when the engine begins to run Core Roughness Depth (Rk) The long term running surface, which will influence the performance and life of the cylinder Reduced Valley Depth (Rvk) The oil retaining capability of the deep troughs, which have been machined into the surface
INDUSTRY RECOMMENDATIONS General Applications: Good performance with good life Rpk: 8-12 micro-inch (