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N I R I I S

:C""JrP_E . . . . I

MESSRS

NKK COR P0 RAT ION TSU W0 RKS ........................................................................................................................

SNOo 173

EMERGENCY SWITCHBOARD

..............................................................................................................

'\:0\SHED Pl/j·

~\-

FEB.2 7. :~98

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TSU \VUFKS

NKK CORPORATION

~\ PREF 0 0\ p..? f'.

14ft:

,,

HISTORY OF DRAWING

APPROVED

S. TA',,,-,,,],-

R,EV I EWED

B.IWASAKI

DES I GN

I S.FlICIII.\IOTO

PREPARED

S.rUCIIL.\tOTO

OA TE No. ,il'~1:

T 3 - 004

J UL .

M9438

1

1 8,

1 996

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REVISION

...

,

DATE, SIGN

REVISION MARK: b.

REQUESTED BY

-

.

-

PART

DESCRIPTION OF REVISION .'

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1 SErS

GENERATOR AC

Hz PF

c/>

SET

,

SPACE HEATER

AC 2 2 0 V

GOVERNOR MOTOR DC

SOURCE

1

6 0 liz

c/>

V

1 2 1W MAKER

W

CAPACITY AC 450/225 V

1

c/>

60Hz

1 5 kVA

3 SETS

kVA

SETS

TRANSFORMER AC CONTROL CIRC

V

c/>

Hz

AC 2 2 0/1 1 0 V

6 0 Hz

DC

/

.3

AC 440 V

4 0 0A

6 0 liz

c/>

24 V

SHORE V

AC COLOR OF BUS BAR

Hz

c/>

A

'RED N ' ..... BLUE EARTH WIRE······GREEN/YELLOW p .....

R····· 'RED S ..... 'WHITE T····· 'BLUE

COLOR MARKING (PARTIALLY)

,

INTERNAL

MAIN CIRCUIT WIRING CONT CIRCUIT

REMARKS

660V 660V

SCP S C P, 600V

STYLE

I P2 1

MB2-02············ 1 A 3 .................. 1

SNO. ORDER NO. MACH. NO.

166 96-3872-02 T782 5/20 .-

APR. REV. ' DESIGN DATE

101 5

I

167 96-3930-02 T808 I 6/20

,

173 96-4001-02 T836 I 9/05

TITLE

I DRAW. NO.

GENERAL SPECIFICATION

TA I YO ELECTR I C

co ..

LTD.

O/S-M9438 GSF

SHEET NO.

1

MB-OOOOl

DESCPIRTION ABBR. AMMETER A AC

ALTERNATING CURRENT

A.CB

AG

AIR CIRCUIT BREAKER AUTOMATIC BATTERL CHARGER AUXILIARY GENERATOR

AS

AMMETER SWITCH

H

ASS

AUTO SYNCHRO SW ITCH

HRM

AUTO

AUTOMATIC

AUX

AUX I LI ARY AUTOMATIC VOLTAGE REGULATOR AUTO SYNCHRO DEVICE

ACH

-

10

AVR

-

ASD ATS

AUTO TRANSFER SWITCH BATTERY CHARGE & DISCHARGE BOARD BREAKER CONTROL SWITCH

BCB

-

SHS

SPACE HEATER SWITCH

SHC

SHUNT TRIP COIL

SNP

SERVICE NAME PLATE

SCR

I-

10

St

STARTER

INST

INCANDESCENT LAMP INCANDESCENT LAMP SWITCH INSTANTANEOUS

STD

SHORT TIME DELAY

INV

INVERTER

SY

SYNCHROSCOPE

SYL

SYNCHRONIZING LAMP

SYS TB

SYNCHROSCOPE SWITCH TEMPERATURE METER/ THERMOMETER TERMINAL BLOCK

TG

TURBO GENERATOR

TL

TRANSPARENT LAMP

TT

TEST TERMINAL

IL ILS

BUZZER STOP

LTD

BZ

BUZZER

. CS

-

RUNNING HOUR METER

BS·

COS

REVERSE POWER RE.LAY

SHAFT GENERATOR

LSS

CCT

RPR

SG

BLUE LAMP

BL

RED LAMP

HEATER/HOUR

AUTO LOAD SHIFT SWITCH LONG TIME DELAY

,

DESCPIRTION

RL

SEC

KNIFE SWITCH

BELL

ABBR.

SILICON CONTROLLED RECTIFIER SECOND

KS

BCS

-

DESCPIRTION ABBR. GOVERNOR MOTOR as CONTROL SWITCH GREEN LAMP GL GCP GROUP STARTER PANEL GSP GROUP SIGNAL LAMP GSL

T

BELL

-

-

MANU

MANUAL

MC

UVC

UNDERVOLTAGE TRIP COIL

MIN

MAGNETIC CONTACTOR MOLDED CASE CIRCUIT BREAKER MOTOR GENERATOR/ MAIN GENERATOR MINUTE

V

VOL TMETER

CROSS CURRENT TRANSFORMER CHANGE OVER SWITCH

MCCB

CONTROL SWITCH

MG

DC

DIRECT CURRENT

M/S

MACHINE SIDE

VAR

VARMETER

DG

DIESEL GENERATOR

MSB

MAIN SWITCHBOARD

VR

VOLTAGE REGULATOR

OM

DIMMER

MV

VS

OS

DISCONNECTING SWITCH

loll!

MAGNETIC VALVE INSULATION RESISTANCE METER

VFS

VOLTMETER SWITCH VOLT/FREQUENCY METER SWITCH

ECD

ENGINE CONTROL DEVICE

NP

NAME PLATE

W

WATTMETER

ECS

ENGINE CONTROL SW ITCH

WH

WATT HOUR METER

EG

EMERGENCY GENERATOR

OCR

OVERCURRENT RELAY

WL

WH I TE LAMP

ES

EARTH LAMP SWITCH

OL

ORANGE LAMP

ElL

EMERGENCY LI GHT

OVR

OVER VOLTAGE RELAY

YL

YELLOW LAMP

EXS

EXCITATION SWITCH

ESB

EMERGENCY SWITCHBOARD

PBS

PUSH BUTTON SWITCH

PF

POWER FACTOR METER

(Y)

I-

I-

,

FM

FREQUENCY METER

PT

POTENTIAL TRANSFORMER

FL

FLUORESCENT LAMP

PWC

FLS

FLUORESCENT LAMP SWITCH

PLC

POWER CONTROLLER PROGRAMMABLE LOGIC CONTROLLER

FMS

FREQUENCY METER SWITCH

o OJ lD 0(J)

-

TITLE 1J~O)J@ CONTROL DEVICE NUMBERS ElECTR I C co.• l TO. JEM1090 I I I I I I I I

®

U~~

T 3 - 1 2 1

DRAW. NO.

1/2

MB-OOOO2

SHEET

CON NO. 1

3-1

MB-00003

NO. 80 81 82 83

lO

84 85 86 87 88

-

89

10

90 91

-

92 94 95 96, ,

9,7 98 ,99

D E V I C E D.C. UNDERVOLTAGE RELAY GOVERNOR DRIVING DEVICE D. C. RECLOS I NG RELAY SElECTOR SW ITCH, CONTACTOR OR RELAY VOLTAGE RELAY SIGNAL RELAY LOCK-OUT RELAY DIFFERENTIAL RELAY CONTACTOR. SWITCH,CIRCUIT BREAKER OR RELAY FOR AUXILIARY EQUIPMENT DISCONNECTING SWITCH OR LOAD BREAK SWITCH AUTOMATIC VOLTAGE REGULATOR OR AUTOMATIC VOLTAGE REGULATING RELAY AUTOMATIC POWER REGULATOR OR POWER RELAY· DOOR OR DAMPER TRIP-FREE CONTACTOR OR RELAY AUTOMATIC FREQUENCY REGULATOR OR FREQUENCY RELAY INTERNAL FAULT DETECTIVE DEVICE FOR STATIC APPARATUS RUNNER COUPLING DEVICE AUTOMATIC RECORDING DEVICE

SUFFIX LETTERS SUFFIX LETTER A

DESCRIPTION

AIR ALTERNATING CURRENT AMPERE AUTOMATIC AUXILIARY BATTERY e BUS BELL C CLOSE COOLING COMMON CLOSING COIL CONTROL CAPACITOR CH CHARGE D DIRECT CURRENTDISCHARGE DECELERATION E EXCITATION EMERGENCY F FREQUENCY FAULT

-

-

«l N

z'

.-

a o -

"-

DESCRIPTION SUFFIX LETTER F FUSE FOWARD FW FRESH WATER GROUND FAULT G GENERATOR HIGH H HOLD HEATER HW HOT WATER INTERNAL I INSTANT I L INTERLOCK LOW L LOCKING LOWER LAMP LIMIT LOAD MOTOR M METER MANUAL MAGNETIC MAIN N NEGATIVE NEUTRAL OPEN 0 OPERATION P POSITIVE PRIMARY POWER PRESSURE Q OIL RESISTOR R RESET RAISE REMOTE REVERSE SOLENOID S SECONDARY. SHORT STEAM SW SEA WATER T TRIPPING TRANSFORMER TEMPERATURE TIME V VOLTAGE W WATER , X AUXILIARY Y AUXILIARY Z BUZZER AUXILIARY PHASE

lO

c-

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W N

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U~O)J@ TIHE CONTROL DEVICE NUMBERS 2/2 elECTRIC CO•• LTD. JEM1090 I I I I I I I -,

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T 3 - 1 2 1

DRAW. NO.

MB-OOOO3

SHEET

CON NO. 2 3-2

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'-

C')

-

N

-

.-

I-

1018-00006

AIR CIRCUIT BREAKERS

(MAKER:TERASAKI) CLASS:

LR

-

V)

IS PLUG

15-50A

~.~

T 3 - 1 2 1

I-

5(B)ll0A

2.5{4.1)

AC250V 15-5OA

5(B)ll0A

2.5(4.1)

AC250V 15-50A

42 (96.9) 42 (96. 9)

10

5 (B) lOA 2.5{4,1)

5 (9. 16) 5 (9. 16) 7. 5 (14.8) 25 (53.2) 88. 8 (204 ) 25 (53. 2) 25 (53.2) 50 (1 1 5) 88. 8 (204 ) 25. 6 (53.2) 51. 0 (1 1 6) 88. 8 (204)

WITH INST 88.8 (204) WITHOUT INST 51. 0 ( 1 1 6) 88. 8 ( 204) WITH INST 88.8 (204) WITHOUT INST 51. 0 (1 1 6) 88.8 (204 ) WITH INST 88.8 (204) WITHOUT INST 51. 0 (1 1 6) 88. 8 (204) WITH INST 88.8 (204) WITHOUT INST WITH INST 88.8 (204) WITHOUT INST WITH INST WITHOUT INST WITH (NST WITHOUT INST

.

2.5 (3. 81) 2.57 (3. 81) 5 (9. 4) 10 (18. 1) 43. 7 (96. 8) 10 (18. 1) 10 (18.1) 22 (50. 1) 43. 7 (96. 8) 15. 4 (31.4) 26. 0 (56. 6) 43. 7 (96. 8) 51.9 5.09

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1f~O)J@ TITLE ElECT~IC

co.. LTD.

I I I I I I I Ul~

T 3 - 1 2 1

FUSE BREAKING CAPACITY LIST

SHEET

DRAW. NO.

MB-00017

FUS

NO.

6

AIR

CIRCUIT

BREAKER

TYPE :AME-4 FRAME:400AF U

S

(C T 400/0. o 5 A) PREFERENCE TRqY I\INST. TRIP

INVERSE TIME TRIP LONG TIME SHORT TIME DELAY DELAY (L TD) (S TD) (% ) (%) (A) (A)

E

\

OVER CORRr

(A)\

1\ EMERGENCY GENERATOR 200kVA 450V 60Hz

206

80

514

200

i

i

i

i

321

125

1028

400

110%

( 283A)

300%

( 771 A)

sell ing (Pick up)

\

\

\

PROTECTIVE.RELAY

~ POW ELAY TYPE:K2WR- (% ) (kW)

~

OVER CURRENT RELAY FOR LTD TYPE:SC-OCR2 (% ) (A)

( %)

~

'~ ..........

10%(

~

kW)sel

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ling power

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TA I YO -

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HI GH (Hz)

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~ %( A) se I L: %( Hz) seI ~ A.)sel %(~ L : H: %( V) se sec at % sec al % sec al % s al % of selling of se It ing of selting vollage of setll currenl currenl • ,f reQ cy MESSRS:

SNO. NKK

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BTPC

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bl-Ml.. (~l 43A r (S05-4)

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MCBX (S06-3)

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S07-5 S06-5 S05-4 S08-2 501-2

1

S05-6

1

1

4

3

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TITLE

5

ACB CONTROL CIRCUIT

NO.

M3-9438-Z8

,7

'---,

SHEET

DRAW. NO.

65~ 9,

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2

z

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6

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43-11E

51X

5B

TEST

(S06-5)

54

I

MCBX

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(506-3)

614

6A

32

31

BUS-TIE MCCB

2

10,

UVT

J"

606

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2B

111

« BUS-TIE OPEN

MCBl

9A

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610 12

10

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52MCX 14 1(506-4)

64MX

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(506-3) -1------------------------------;-;'13° 14

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A 611 612

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en

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43 _

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44

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{2 (lOA)

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Z

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EM' CY GENERATOR PANEL PARTS ,.\RRENGEMENT ' _7

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M3-9438-32' , • "

---..._----.----

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'A'O'Ol' 32-1 a

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-

-3

SNP2

SNP2

440V FEEDER PANEL

440V

FEEDE~

SNP3

---

ILJmEfm

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REAR SIDE

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-

7

SNP3

PANEL 220V FEEDER PANEL

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--

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5-

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-2

I

I I I I I 1.1

5

I

JITLE

DRAW. NO.

E~ CY FEEDER PANEL

PARTS ARRENGEMENT

6

7 . .•.

SHEET NO.

,M3-9438-3'Z !

_---_... _-------- --_...

a

.f>.

_- ..

AOQ2 . 32-2

-.-

-. . .

---

_._---~_.

•

., NO.

NAME AIR CIRCUIT BREAKER DISCONNECT SWITCH

SYMBOL ACB

1

2

DS

TYPE

SPECIFICATION AC450V 3¢ 60Hz 200kVA 257A

AME-4

QT.

MAKER

MA-9438-1

I

TERASAKI .

PLUG IN TYPE

400A

XS400NNB

REMARK

I

."

2

MITSUBISHI

2

"

2

TOKYO SEIDEN

2

TOKYO SEIDEN

3

MITSUBISHI

2 1

DENKI KEIKI

2

"

I

"

2

"

1

"

1 1

FUJI

3

"

13 4

FUJI

I

"

1

TAIYO

3

OMRON

3

40VA 400/5A 15VA 600/5A 5VA 150/5A 5VA 150/5A 15VA 600/5A 50VA 460/115V 300VA 460/115V 50VA 460/115V 15VA 460/115V 15VA 230/115V

4

CTl

CURRENT TRANSFORMER

CW-40LM

5

CT2

"

CW-15LM

6

CT51

7

CT61

8

CT501 CT502

"

CW-15LM

9

PTl.51

POTENTIAL TRANSFORMER

PSE-50MF " MF1

10

T3. T5

TRANSFORMER

TSE-30MF

1 1

T58

"

TSE-05MF

12

PT500

POTENTIAL TRANSFORMER

PSE-15M

13

T92

TRANSFORMER

TSE-15MF

14

TH51 TH52

THERMAL RELAY

TR-ONH/A TR-ONH

2,8"'4.2A

1 5

,SC-1N

MAGNETIC CONTACTOR

SC-IN

AC220V 60Hz

16

SH-4

CONTROL RELAY

SH-4

ACI10V 60Hz AC220V 60Hz

SZ-A22

1 7

SH-4

CONTROL RELAY

SH-4

AC440V 60Hz

SZ-A22

1 8

84G

VOLTAGE SENSOR

VRy

19

MY4Z-D

CONTROL RELAY _

MY4Z-D

DC24V

H3CR-A8

ACIIOV DC24V

CURRENT TRANSFORMER CURRENT TRANSFORMER

CT-5MRN CT-5MRN

.-

2 0

H3CR

TIME LAG RELAY

(75/5A)

2P

.

IOOV/200V SOCKET PYFI4A SOCKET P2CF-08

c

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OMRON , , • f

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SNO.

166/167/173

DRAW. NO.

TITLE

1.1'1>.

I

PARTS

LIST

"

1\14-9438-33

PRT

SHEET NO. 33-1

,'.

.......

~

'NO.

NAME

SYMBOL

TYPE

SPECIFICATION

REMARK

QT.

MAKER

I

TAIYO

1

TAIYO

2 1 2 2 2 3

GROUP SIGNAL LAMP

GSLl

GSLl6-Z

LED TYPE

2 4 2 5

BTSC

2 6

GRUI

BUS-TIE CONTROL CIRCUIT GROUP RELAY UNIT

O/S-E0916 AA-278 O/S-E0884b AA-267A

BUS-TIE

1

/I

AC220V 60Hz

1

HITACHI'

440/15V

1 1

FUJI

1

OMRON

3

FUJI

BLACK

1

/I

RED

1

/I

GRU-16D

2 7 2 8

IL

ILLUMINATION LIGHT

2 9

T91

TRANSFORMER

FL20 AHX503-T AHX326

c

,

3 0

PROGRAMMABLE CONTROLLER

ANN

3 1

C20P

ACII0V 60Hz

C20P-CAR-A

3 2 3 3 34 3 5 3 6 3 7

TRANSFER SWITCH

3 8

PUSH BUTTON SW

3 9

PUSH BUTTON SW (WITH LOCK) LAMP

40

AR30PR -210B AR30FOR -lOB AR30V2R -22R DR30DOL -HC

BLACK

.

,

BA9S 6. 3V lW

TRANPARENCY

2

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. T . A I YO ELECTR I C

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NKK

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WORKS

SNO. 166/167/173

DRAW. NO.

TITLE PARTS

LIST

f

\

M4-9438-33

PRT

SHEET NO. 33-2

.',.

·f

, NO.

NAME

TYPE

WATT HOUR METER

M2BH-V

SYMBOL WH

4 1

~88~~A5V r/J 360Hz

HAND TRIMMER

VR

4 2

SPECIFICATION

REMARK 99999xl0 N 1. 5 SHIPYARD SUPPLY

QT.

MAKER

1

MITSUBISIlI "

1

UEMP

1

HISANO

4 3 44 4 5

STARTER

4 6 4 7

T

48

50-2F 4CF 4CR '88F 88R

4 9 5 0

NO. 2 E/R VENT FAN 100VA 460/15, 11 OV

TRANSFORMER

NTP-I041

AUXILIARY RELAY MAGNETIC CONTACTOR

SRC 50-2F/X

110V 60Hz

5

FUJI

SH-4/V

110V 60Hz

2

"

SC-2N

440V 60Hz

2

MITSUB ISHI

1

"

1

OMRON

2

FUJI

RED

1

"

5VA 40/5A

1

TOKYO SEIDEN

"

5 1

51

THERMAL RELAY

TR-3NL

24'"'-'36A

5 2

lOT

II ME LAG RELAY

H3CR-A8

1l0V 60Hz 40SEC

5 3

3CF 3CR

PUSH BUTTON SW

54

3-0

5 5

CT

" CURRENT TRANSFORMER

AR30G3L 10H4G AR30FOR lOR CT-5MRN

SET 28A

BA9S 6. 3V lW

GREEN

c

,,". ,

5 6

.

5 7 5 8

-

5 9

.

6 0 ,

MESSRS:

NKK

TSU

'C1T.A I YO TITLE ELECTR I C

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WORKS

SNO. 166/167/173

DRAW. NO.

LTD.

I

PARTS

LIST

M4-9438-33

PRT

SHEET NO. 33-3

, NO.

NAME

SYMBOL

TYPE

SPECIFICATION

REMARK

QT.

MAKER

I

IIISANO

t

MITSUBISHI

I

"

I

FUJI

I

"

6 1 6 2 6 3 6 4 6 5

STARTER

6 6

T

6 7

NTl'-1041

TRANSFORMER

~~~H GM~ERM PUMP RM FAN 100VA 460/15,IIOV

6 8 ,

6 9 ,

MAGNETIC CONTACTOR

7 0

88

7 1

51

THERMAL RELAY

7 3

3C

PUSH BUTTON SW

7 4

3-0

SC-05

tlOV 60Hz

TR-ONLH

2. 8"'4. 2A

SET 3. IA

7 2

"

AR30G3L IOH4G AR30FOR OIR

BAgS 6. 3V IW

GREEN RED

7 5 7 6

.

7 7 7 8

-

7 9

.

8 0 ,

MESSRS:

NKK

TSU

,I

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co..

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SNO. 166/167/173

DRAW. NO.

ClTA I Y O TITLE ELECTRIC

WORKS

LTD.

PARTS

I

LIST

M4-9438-33

PRT

SHEET NO. 33-4

&.,. ~I

NYHIIS

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INSTRUCTION MANUAL EMERGENCY SWITCHBOARD NKK CORPORATION TSU WORKS SNO. 173

Read this instruction manual thoroughly and understand its contents sufficiently before operation,

inspection

and maintenance of this product.

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TAIYO ELECTRIC CO.,LTD.

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AME AIR

SERIES

CIRCUIT

INSTRUCTION

BREAKERS MANUAL

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'1 NSTRUCTION MANUAL

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Table of Contents

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I.

RECEIVING AND STORAGE

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I I.. I I I ..

IV.

V. VI.

VII.

.. .. .. . .. .. . .. . .. ... . .. .. .. . . . . .

INSTALLATION

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CONN ECT ION

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OPERATING PROCEDURES ••••••.••..••••••••....•.

.. .. .. .. .. .. .. .. .. .. . . .. . .. .. ..

2 4,

8 9

1.

Direct Manual Operation ..

2.

Remote Manual Operation ••••••••••••.•..•• 11

3.

Motor Operator .••.•••••••••••••.•••.....• 15

9

OVERCURRENT TRIP DEVICE ••••••••••••••••••.••• 26 INSPECTION, MAINTENANCE AND PARTS REPLACEMENT ••••••••••••••••••••.•••••.•.•••••

37

TROUBLESHOOTING.. • • • • • • • • • • . . • • • • • • • • • • • • • • ••

63

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TERASAKI AME Series Air Circuit Breakers (ACBs) 'are

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circuit

~reakers

for generator protection with a

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s9lid-state electronic overcurrent trip device having

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three functions: Long Time Delay trip (LTD), Short Time Delay trip (STD) and InstantaneoQs trip (INST).

Circuit Breaker

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OCR Test Terminals

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LTD Current Set Dial

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