Williams Controls Throttle Control Catalog PDF [PDF]

Zitiervorschau

Throttle Controls for Diesel Engines Electronic Products

WM526 Electronic Foot Pedal Assembly

WM528 Electronic Foot Pedal Assembly

WM540 Electronic Foot Pedal Assembly

WM531 Remote Sensor Assembly

WM534 Remote Sensor Assembly

WM526 Remote Sensor Assembly

Pneumatic Products

WM388 WM642 Pneumatic Cylinder

WM775B Pneumatic Transmission Modulator

WM453M&N Pneumatic pedal

WM476F Pneumatic pedal

WM90DX Pneumatic Regulating Valve

WM453B&C Pneumatic pedal

WM476B&C Pneumatic pedal

WM90 Pneumatic Regulating Valve

Hydraulic Products

WM512C Hyddraulic Cylinder

WM511C Hydraulic Pedal

WM515C Hydraulic Pedal

14100 SW 72nd Avenue Portland, Oregon 97224 USA Toll free in U S (800)547-1889 www.williamscontrols.com

Electronic Products

1-15

Electronic Foot Pedal Assembly WM526, WM528, WM540 Remote Sensor Assembly WM531, WM534, WM526

Pneumatic Products

16-34

Pneumatic Cylinder WM388, WM642 Pneumatic Transmission Modulator WM775B Pneumatic Pedal WM453M&N, WM476F Pneumatic Regulating Valve WM90DX Pneumatic Pedal WM453B&C, WM476B&C Pneumatic Regulating Valve WM90

Hydraulic Products

35-40

Hydraulic Cylinder WM512C Hydraulic Pedal WM511C, WM515C

Ordering Information

Technical Services

(503) (503) (503) (503)

(503) 684-8624 (503) 670-3330 Fax

684-8623 684-8625 684-8626 684-8610 Fax

Toll free in U.S. (800) 547-1889

Toll free in U.S. (800) 547-1889

14100 SW 72nd Avenue Portland, Oregon 97224 USA Toll free in U S (800)547-1889 www.williamscontrols.com Williams Controls reserves the right to modify the products included in this catalog without notice. All dimensions are in inches unless otherwise noted.

Application Information for Electronic Accelerator Pedal Sensor Kits Freightliner 1E Class 8

Century Class

Business Class

School Bus Chassis

FCCC/Motor-home & Step-van Chassis

American LaFrance

Sterling HN80

Sterling Cargo Peterbilt

Western Star

Navistar

Volvo

Suspended Pedal

Floor Pedal

Engine Caterpillar Cummins DDEC III Treadle pin kit Caterpillar Cummins DDC/Cummins DDEC III Treadle pin kit Caterpillar Cummins DDC/Cummins DDEC III Treadle pin kit Caterpillar Cummins Treadle pin kit Caterpillar Cummins DDC/Cummins Treadle pin kit Cummins DDEC III Treadle pin kit Caterpillar DDC/Cummins Treadle pin kit Cummins Treadle pin kit Caterpillar Cummins/DDEC Treadle pin kit Caterpillar Cummins Cummins/DDEC DDEC Treadle pin kit 8 volt Caterpillar Sensor 526 Cummins 540 Cummins 510/540 DDEC II Sensor Kit 526 DDEC II Treadle pin kit Caterpillar Cummins Treadle pin kit Caterpillar Cummins DDEC III Treadle pin kit

Sensor Kit Part Number 132484 132034 132035 130553 132486 131973 131973 130800 130553 132484 131973 131973 130800 130553 132484 131973 130553 132484 132034 131973 130553 132034 132035 130553 132486 131973 130553 131973 130553 132486 131973 130553 132484 132034 340000 132035 130553 132484 340001 131490 131167 131140 130553 132484 131856 130553 131284 132034 132035 130553

WM526 Electronic Accelerator Pedal Features and Specs FMVSS-124 approved ■ Weight: 3 lb, 12 oz (1,70 kg) ■ Sensor outputs conform to engine manufacturer specifications ■

Dimensional Data

1

Sensor & Connector Information

2

Cross Section & Parts

Item

Part No.

6 7 10 13 16 16 16 18 19 21 29 29 29 31

132252 130446 131386 131165 131426 131427 131428 132100 132099 132098 132160 132446 132354 130996

Caterpillar Cummins/Mercedes 345415 345416 345417 350415 350416 350417 350825 350826 350827 Screw 2 2 2 2 2 2 2 2 2 Screw 2 2 2 2 2 2 2 2 2 Treadle Cover 1 1 1 1 1 1 1 1 1 Int Sens Harness 1 1 1 28.5°Baseplate 1 1 1 35° Baseplate 1 1 1 45° Baseplate 1 1 1 Treadle Pin 1 1 1 1 1 1 1 1 1 Roller Shaft 1 1 1 1 1 1 1 1 1 Roller 1 1 1 1 1 1 1 1 1 Cat Sensor, round 1 1 1 Cat Sensor 1 1 1 Int Sensor 1 1 1 Wire Clamp 2 2 2 2 2 2 2 2 2

Item

Part No.

Description

6 7 10 13 13 16 16 16 18 19 21 29 29 29 29 31

132252 130446 131386 131970 130063 131426 131427 131428 132100 132099 132098 130656 119495 131779 132445 130996

Screw Screw Treadle Cover Harness Wire Harness 28.5°Baseplate 35° Baseplate 45° Baseplate Treadle Pin Roller Shaft Roller DDEC Sensor DDEC Sensor 5k Sensor Diesel CNG Sensor Wire Clamp

Description

DDEC II 345593 345594 345595 2 2 2 2 2 2 1 1 1 1 1

1

1

1 1 1 1 1

1 1 1 1

1 1 1 1 1

DDEC III & IV Deere (Diesel) 359593 359594 359595 351422 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

Deere (CNG) 351383 2 2 1

1 1 1 1

1 1

2

2

2

2

2

2

2

1 2

Serviceable items are identified above.

Service Kit Information Service Kit

Service Kit Number

Item Numbers

Roller kit - All models Treadle pin kit - All models Sensor kit - Caterpillar 8 VDC Sensor kit - Caterpillar 12 VDC Sensor kit - Cummins/Mercedes North America Sensor kit - early DDEC I Sensor kit - DDEC II Sensor kit - DDEC III & IV Sensor kit - J Deere CNG Sensor kit - J Deere Diesel

131139 130553 132484 131138 132034 130303 131140 132035 132739 132736

19, 21 2, 3, 4, 8, 18 6, 7, 29 6, 7, 29 6, 7, 13, 29 6, 29 6, 7, 13, 29, 31 6, 7, 13, 29, 31 6, 29 6, 7, 13, 29, 31 3

To Order To order a WM526 model, select part number from the chart below. Engine Application

Part Number

Pedal Angle

Connector Type

Vehicle Toeboard Angle

Caterpillar

345415

28.5o

Round - pre 1994 Deutsch 3 pin 12V

16o - 25o

Caterpillar

345416

35o

Round - pre 1994 Deutsch 3 pin 12V

6o - 15o

Caterpillar

345417

45o

Round - pre 1994 Deutsch 3 pin 12V

0 o - 5o

Caterpillar

350415

28.5o

Triangular Deutsch DT 8V

16o - 25o

Caterpillar

350416

35o

Triangular Deutsch DT 8V

6o - 15o

Caterpillar

350417

45o

Triangular Deutsch DT 8V

0o - 5o

350825

28.5o

Packard WeatherPack

16o - 25o

350826

35o

Packard WeatherPack

6o - 15o

350827

45o

Packard WeatherPack

0o - 5o

DDEC II

345593

28.5o

Packard WeatherPack

16o - 25o

DDEC II

345594

35o

Packard WeatherPack

6o - 15o

DDEC II

345595

45o

Packard WeatherPack

0o - 5o

DDEC III & IV w/o IVS

359593

28.5o

Packard WeatherPack

16o - 25o

DDEC III & IV w/o IVS

359594

35o

Packard WeatherPack

6o - 15o

DDEC III & IV w/o IVS

359595

45o

Packard WeatherPack

0o - 5o

John Deere Diesel

351422

35o

Packard WeatherPack

6o - 15o

John Deere CNG

351383

45o

Flying leads

0o - 5 o

Cummins Mercedes North America Cummins Mercedes North America Cummins Mercedes North America

4

WM528 Electronic Accelerator Pedal Features and Specs For applications that require a very low profile ■ FMVSS-124 approved ■ Weight: 1.63 lb (0,74 kg) ■ Sensor outputs conform to engine manufacturer specifications ■

Dimensional Data

Service Kit Information

To Order

Part Number

Sensor Service Kit

Item Numbers

To order a WM528 model, select part number from the chart below.

351363 351361

132381 132382

1, 2 1, 2

Part Number 351363 351364

Engine Application DDEC III & IV Cummins, Mercedes North America 5

WM540 Suspended Electronic Accelerator Pedal Features and Specs FMVSS-124 approved ■ Weight: 3 lb (1,36 kg) ■ Sensor outputs conform to engine manufacturer specifications ■

Dimensional Data

6

Sensor & Connector Information

7

Exploded View & Parts

Item

Part No.

Description

1 2 2 2 2 2 3 11 12 13 13 14 15 18 31

132252 119454 131779 132354 132445 132446 130567 131921 131510 131509 132359 131358 100110 118708 131512

Screw Sensor Diesel Sensor Int Sensor CNG Sensor Cat Sensor Retaining Ring Pedal Pad Spring Pedal Arm Pedal Arm Clamp Screw Screw Pedal Pin

Caterpillar 131508 1

Cummins/Mercedes 131507 1

DDEC III & IV 131549 1 1

1 1 1 1 1 1 1

1 1 1 1

1 1 1 1

1 1 1 1

1 2 2 1

1 2 2 1

1 2 2 1

1 2 2 1

Service Kit Information Part Number

Sensor Service Kit

Item Numbers

131508 Caterpillar 131507 Cummins/Mercedes North America 131549 DDEC III & IV 131814 John Deere Diesel 132430 John Deere CNG

132484 8v 131973 130800 132737 132739

1, 2 1, 2 1, 2 1, 2 1, 2

To Order To order a WM540 model, select part number from the chart below. Part Number

Idle Validation Switch

Caterpillar

131508

No

Cummins/Mercedes North America

131507

Yes

DDEC III & IV w/o IVS

131549

No

John Deere Diesel

131814

Yes

John Deere CNG

132430

Yes

8

John Deere CNG 132430 1

1

Serviceable items are identified above.

Engine Application

John Deere Diesel 131814 1

1 1 1 1 1 2 2 1

WM531 Remote Sensor Assembly Features and Specs Mechanical over electronic control ■ Weight: 1 lb (0,46 kg) ■ Sensor outputs conform to engine manufacturer specifications ■

Dimensional Data

9

Sensor & Connector Information

Exploded View & Parts

10

Exploded View & Parts (continued) Item

Part No.

Description

2 8 8 8 8 8 9

132144 131856 131040 132446 130656 119454 131308

Housing Sensor Sensor Sensor Sensor Sensor Screw

Cummins/Mercedes Navistar 131032 132330 1 1 1 1

Caterpillar 132052 1

Caterpillar 131520 1

DDEC II 131521 1

DDEC III & IV 131522 1

Caterpillar DDEC II, III, IV 132056 132114 1 1

1 1 2

2

2

2

2

1 2

2

2

Serviceable items are identified above.

Service Kit Information Part Number

Sensor Service Kit

Item Numbers

131032 Cummins/Mercedes North America 132330 Navistar 131520 Caterpillar 131521 DDEC II 131522 DDEC III & IV

131973 131490 132484 131167 130800

8, 9 8, 9 8, 9 8, 9 8, 9

To Order To order a WM531 model, select part number from the chart below. Engine Application

Part Number

Wiring Harness (must be purchased separately)

Cummins w/132354 Sensor Mercedes North America

131032

131165

International w/131040 Sensor

132330

131166

Caterpillar 54°, No Sensor

132052

None

Caterpillar 54° w/8v Sensor

131520

None

Caterpillar Adjustable, No Sensor

132056

None

DDEC II w/o IVS, w/130656 Sensor

131521

130063

DDEC III & IV w/o IVS, w/119454 Sensor

131522

130063

DDEC II, III, IV No Sensor

132144

None

11

WM534 Remote Throttle Switch Module Features and Specs ■ ■ ■ ■ ■ ■

Six pole, double throw switch allows an operator to select between two independent stations Operating temperature: -40°F to 185°F (-40°C to 85°C) Operating voltage: 12.6 VDC Maximum load voltage/ current: 28 volts/1 amp Maximum distance (unit to remote controller): 300 feet using 18 gauge wire Weight: 1 lb (0,45 kg)

Dimensional Data

To Order To order model WM534, specify part number 131755. Note: One connector kit needed for each WM534 installation. Connector kit must be purchased separately. Engine Type

Connector Kit Number

Caterpillar with round connector Caterpillar with triangular connector Cummins & DDEC III with IVS DDEC II & III without IVS International with 6 pin connector

131771 131772 131773 131774 131775

12

WM526 Air/Electronic Remote Sensor Assembly Features and Specs Allows pneumatic signal to control electronic engine ■ FMVSS-124 approved ■ Weight: 4 lb (1,82 kg) ■ Sensor outputs conform to engine manufacturer specifications ■

Dimensional Data

13

Sensor & Connector Information

14

Cross Section & Parts

Item

Part No.

Description

6 7 13 13 29 29 29 29 29 30 31

132252 130446 130063 131165 130656 119454 131040 131856 132446 131302 130996

Screw Screw Wire Harness Wire Harness Sensor Sensor Sensor Sensor Sensor Air Cylinder Wire Clamp

DDEC II 345997 2 1 1

Caterpillar 351311 2 1 N/A*

DDEC III & IV 351313 2 1 1

DDEC/Cummins/Mercedes 351314 2 1

International 351379 2 1

1

1

1 1 1 1 1 1

1 1 1

1 1

1 1

1 1

* Sensor has integral harness. Serviceable iems are identified above.

Service Kit Information Part Number

Service Kit

Item Numbers

345997 DDEC II 351311 Caterpillar 8v 351313 DDEC III & IV, w/o IVS 351314 Cummins, DDEC III & IV, w/IVS Mercedes North America 351379 International All models

Sensor kit 131140 Sensor kit 132484 Sensor kit 132035 Sensor kit 132034

6, 7, 13, 29, 31 6, 7, 29, 31 6, 7, 13, 29, 31 6, 7, 13, 29, 31

Sensor kit 340000 Air Cylinder kit 131618

6, 7, 13, 29, 31 Soft parts only

To Order To order a WM526 model, select part number from the chart below. Engine Application

Part Number

DDEC II

345997

Caterpillar 8v

351311

DDEC III & IV, w/o IVS

351313

Cummins, DDEC III & IV, w/IVS Mercedes North America

351314

International

351379 15

WM388 & WM642 Series Pneumatic Throttle Control Cylinders Features and Specs ■ ■

■ ■ ■

Models for on and off-highway Weight: WM388U1A1A: 1 lb, 5 oz (0,6 kg) WM388105, U1C1D & U1C2B: 1 lb, 12 oz (0,8 kg) WM388U1C3D: 2 lb, 12 oz (1,2 kg) WM642F5: 2 lb, 8 oz (1,1 kg) Port size: 1/4-18 NPTF (control) 1/8-27 NPTF (fast idle) (WM388U1C3D only) Maximum supply pressure: 150 PSI (1034 kPa) Operating temperature: -40°F to 200°F (-40°C to 93°C) WM388U1C2B only: -20°F to 200°F (-29°C to 93°C)

Dimensional Data

WM388U1C1D, WM388U1C2B, WM388105

16

Dimensional Data (continued)

WM388U1C3D

WM388U1A1A & WM642F5

17

Cross Section & Parts

WM388U1C1D, WM388U1C2B, WM388105

WM388U1C3D

WM388U1A1A, WM642F5

18

Cross Section & Parts (continued) Item 1 1 2 3 3 4 4 6 7 8 9 10 10 11 12 13 14 16 16 17 17 17 18 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part No. 118510 119669 118198 103214 117204 —— —— —— —— —— —— 118506 117456 118508 —— —— —— —— —— 117885 117877 118572 —— —— —— —— 117883 117855 114836 114592 118114 105181 119050 117404 114833 114535 —— —— 114722 101631 101700 114535 114683 —— —— —— ——

Description Cylinder Cover Cylinder Cover Lever Boot Boot Body Body Pin Pin Needle Bearing O-ring Rod End Rod End Screw Wear Ring U-Cup O-Ring Piston Piston Spring Spring Spring Shell Shell Washer Needle Bearing Spring Rod End Screw Nut Pin Bracket Bracket Spring Screw Nut Washer Lever Assembly Screw Spring Spring Cap Nut Screw Retaining Ring O-Ring O-Ring Filter Element

WM388U1C1D 1

WM388U1C2B 1

WM388105 1

1 1

1 1

1 1

1 1 1

1

1

1

1

1 1 2 4 1

1 1 2 4 1

1 1 2 4 1

1 1 2 4 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

1

1

1

WM388U1C3D

WM388U1A1A 1

WM642F5 1

1

1

1

1

1

1

1 1 1

1 1 1

1

1

1

1

1

1

1 1

1

1

1

4 1 1 1 1 1 2

4 1 1 1 1 1 2

4 1 1

4 1 1 1 1 1 2 1

2

1 1 2 2 5 1 3 1 1 1 ? 1 2 1 1

Serviceable items are identified above.

19

Service Kit Information Service Kit

Part Number

Item Numbers

Repair kit for WM388U1C1D & WM388U1C2B Repair kit for WM388U1A1A, WM642F5 Repair kit for WM388U1C3D Lever & body assembly kit for WM388U1C1D, WM388U1C2B, WM388105, WM388U1C3D

117775 117612 130203 119153

3, 12, 13, 14, 18 3, 10, 12, 13, 14, 17, 18 3, 12, 13, 14, 18, 37, 38, 39, 40 2, 4, 7, 8, 9, 10, 19, 20, 25

To Order To order a WM388 or WM642 model, select part number from the chart below. Model

Part Number

WM388U1C1D

117888

WM388U1C2B

117886

WM388105

117985

WM388U1C3D

119667

WM388U1A1A

117402

WM642F5

119151

Pressure Range

FMVSS-124 Compliance

Special Features

0-25/35 PSI (w/o external spring)* 0-55/60PSI

Yes, with customer supplied external spring*

Long lever w/rod end

No

Long lever w/rod end

0-25/35 PSI (w/o external spring)* 0-25/35 PSI (w/o external spring)* 0-25/35 PSI (w/o external spring) 0-55/60 PSI (w/spring supplied in kit)

Yes, with customer supplied external spring*

Long lever w/o rod end

Yes, with customer supplied external spring*

Integral fast idle cylinder

Yes, when used in WM642 kit Yes

*Customer supplied external spring must be installed so it acts on centerline of cylinder rod. Required external spring forces: 10 lbs at idle, 72 lbs at full throttle.

20

Kit for Detroit Diesel V-71 & V-92TT

WM775B Pneumatic Transmission Modulator Features and Specs ■ ■ ■ ■ ■

FMVSS-124 approved Weight: 6 oz (0,18 kg) Port size: Accepts 1/4” I D hose with 45° SAE (37°JIC) fitting Maximum supply pressure: 75 PSI (517 kPa) Operating temperature: -20°F to 250°F (-29°C to 121°C)

Dimensional Data

WM775B valves are low cost, non-serviceable items. No repair kit is available for these units.

To Order To order model WM775B, specify part number 117830.

21

WM453M & N Series Pneumatic Throttle Pedal Features and Specs ■ ■ ■ ■ ■

Dimensional Data

22

FMVSS-124 approved Weight: 4 lb, 2 oz (1,9 kg) Port size: 1/4-18 NPTF Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40°F to 200°F (-40°C to 93°C)

Cross Section & Parts

Item 1 3 4 7 8 9 10 11 12 13 17

Part No. 102371 118775 103113 103704 116714 116697 102374 116721 106857 110370 118388

Description Treadle Pin Treadle Assembly Roller Spring Breather Control Valve Treadle Pin Mounting Plate Retaining Ring Bushing Bushing

WM453M 1 1 1 1 1 1 1 1 4 2 2

WM453M2 1 1 1 1 1 1 1 1 4 2 2

WM453M3 1 1 1 1 1 1 1 1 4 2 2

WM453N 1 1 1 1 1 1 1 1 4 2 2

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Repair kit 117582 Control Valve (WM90DX) 116697

Item Numbers 1, 4, 7, 10, 12, 13, 17 9

To Order To order a WM453M/N model, select part number from the chart below. Model

Part Number

Regulated Output Range

Maximum Output

Treadle Length

Port Orientation

WM453M

116731 117903

WM453M3

118117

WM453N

117270

70 PSI (483 kPa) 70 PSI (483 kPa) 70 PSI (483 kPa) 95 PSI (655 kPa)

11.35 in (288 mm) 10.0 in (254 mm) 11.35 in (288 mm) 11.35 in (288 mm)

Toward Heel

WM453M2

0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-85/95 PSI (0-586/655 kPa)

Toward Heel Toward Toe Toward Heel

23

WM476F Series Pneumatic Throttle Pedal Features and Specs ■ ■ ■ ■ ■

Dimensional Data

24

FMVSS-124 approved Weight: 4 lb, 13 oz (2,2 kg) Port size: 1/4-18 NPTF Maximum supply pressure:150 PSI (1034 kPa) Operating temperature: -40°F to 200°F (-40°C to 93°C)

Cross Section & Parts

Item 1 3 4 7 8 9 10 12 13 14 15 16

Part No. 116697 102371 117216 103704 119049 118774 117259 106857 110370 118388 104636 119162

Description Control Valve Treadle Pin Treadle Pin Spring Treadle Base Treadle Assembly Transfer Lever Retaining Ring Bushing Bushing Roller Treadle Pin

WM476F4A 1 2 1 1 1 1 1 8 4 4 2 1

WM476F5A1 1 2 1 1 1 1 1 8 4 4 2 1

WM476F5A2 1 2 1 1 1 1 1 8 4 4 2 1

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit Control valve (WM90DX)

117538 116697

3, 4, 7, 12, 13, 14, 15, 16 1

To Order To order a WM476F model, select part number from the chart below. Model

Part Number

Control Valve

Regulated Output Range

Port Orientation

WM476F4A

117360 117209

WM476F5A2

130634

0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 0-85/95 PSI (0-586/655 kPa)

Toward Top

WM476F5A1

WM90DX 116697 WM90DX 116697 WM90DX2 117269

Toward Bottom Toward Side

25

WM90DX Fail-Safe Pneumatic Regulating Valve Features and Specs ■ ■ ■ ■ ■

Dimensional Data

26

FMVSS-124 approved. Weight: 1 lb, 15 oz (0,9 kg) Port size: 1/4-18 NPTF Maximum supply pressure: 150 PSI (1034 kPa) Operating temperature: -40°F to 200°F (-40°C to 93°C)

Cross Section & Parts

WM90DX Barrier plate assembly Part number 132846

Item 1 2 3 4 5 8 10 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 32 34

Part No. —— —— —— 101114 —— 103039 —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— ——

Description Thrust Ring Balance Piston U-Cup Mounting Nut Washer Boot Screw Barrier Plate Valve Cage Support Plate Poppet Poppet Ring Support Disc Poppet Spring Cylinder Sleeve Piston Retaining Ring Retaining Ring O-Ring O-Ring O-Ring U-Cup Spring Pushrod Assembly Screen

WM90DX 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DX2 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information Kit Repair kit (includes Barrier plate assembly) Spring kit for WM90DX Spring kit for WM90DX2

Service Kit Number 117103 118044 118036

Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28 5, 30 5, 30

To Order To order a WM90DX model, select part number from the chart below. Model WM90DX

Part Number 116697

WMDX2

117269

Regulated Output Range 0-60/70 PSI (0-414/483 kPa) 0-60/70 PSI (0-414/483 kPa) 27

WM453B & C Series Pneumatic Throttle Pedal Features and Specs Weight: 4 lb, 2 oz (1,9 kg) Port size: 1/4-18 NPTF ■ For off-highway applications only ■ Maximum supply pressure:150 PSI (1034 kPa) ■ Operating temperature: -40°F to 200°F (-40°C to 93°C) ❘■ ■

Dimensional Data

28

Cross Section & Parts

Item 1 3 4 7 8 9 9 10 11 12 13 17

Part No. 102371 118775 103113 103704 111411 111303 111304 102374 116721 106857 110370 118388

Description Treadle Pin Treadle Assembly Roller Spring WM111A Breather Control Valve Control Valve Treadle Pin Mounting Plate Retaining Ring Bushing Bushing

WM453B 1 1 1 1 1 1 1 1 4 2 2

WM453C 1 1 1 1 1 1 1 1 4 2 2

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit Control Valve (WM90DT for WM453B) Control Valve (WM90DM for WM453C)

117103 111304 111303

Barrier plate assembly plus 3, 8, 10, 27, 28 9 9

To Order To order a WM453B or C model, select part number from the chart below. Model

Part Number

Regulated Output Range

Maximum Output

WM453B

113073

WM453C

117903

0-85/95 PSI (0-586/655 kPa) 0-120-140 PSI (0-827-966 kPa)

95 PSI (655 kPa) 140 PSI (966 kPa)

29

WM476B & C Series Pneumatic Throttle Pedal Features and Specs Weight: 4 lb, 13 oz (2,2 kg) Port size: 1/4-18 NPTF ■ For off-highway applications only ■ Maximum supply pressure:150 PSI (1034 kPa) ■ Operating temperature: -40°F to 200°F (-40°C to 93°C) ■ ■

Dimensional Data

30

Cross Section & Parts

Item 1 1 3 4 7 8 9 10 12 13 14 15 16

Part No. 111304 111301 102371 117216 103704 119049 118775 117259 106857 110370 118388 103113 119162

Description Control Valve Control Valve Treadle Pin Treadle Pin Spring Treadle Base Treadle Assembly Transfer Lever Retaining Ring Bushing Bushing Roller Treadle Pin

WM476B 1 2 1 1 1 1 1 8 4 4 2 1

WM476C 1 2 1 1 1 1 1 8 4 4 2 1

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit Control Valve (WM90DT for WM476B) Control Valve (WM90DA for WM476C)

117103 111304 111301

Barrier plate assembly plus 3, 8, 10, 27, 28 9 9

To Order To order a WM476A, B or C model, select part number from the chart below. Model

Part Number

Regulated Output Range

Maximum Output

WM476B

113259

WM476C

113260

0-85/95 PSI (0-586/655 kPa) 0-110/130 PSI (0-758/896 kPa)

95 PSI (655 kPa) Equal to supply

31

WM90 Series Three-Way Regulating Valve Features and Specs Weight: 1 lb, 15 oz (0,9 kg) Port size: 1/4-18 NPTF ■ For off-highway applications only ■ Maximum supply pressure: 150 PSI (1034 kPa) ■ Operating temperature: -40°F to 200°F (-40°C to 93°C) ■ ■

Dimensional Data

32

Cross Section & Parts

Barrier plate assembly Part number 132846

Item 1 2 3 4 5 8 10 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 31 32 34

Part No. —— —— —— 101114 —— 103039 —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— —— 117812 ——

Description Thrust Ring Balance Piston U-Cup Mounting Nut Washer Boot Screw Barrier Plate Valve Cage Support Plate Poppet Poppet Ring Support Disc Poppet Spring Cylinder Sleeve Piston Retaining Ring Retaining Ring O-Ring O-Ring O-Ring U-Cup Spring Spring Spring Inlet Body Pushrod Assembly Screen

WM90A 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90B 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90BM 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90D 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DA 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DB 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DM 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WM90DT 1 1 1 1 2 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

1 1

1 1

1 1

1 1

1 1

1 1 1

1 1

Serviceable items are identified above.

Service Kit Information Kit Repair kit (includes Barrier plate assembly)

Service Kit Number 117103

Item Numbers Barrier plate assembly plus 3, 8, 10, 27, 28

Spring kit for WM90A, B, BM, DA, DM Spring kit for WM90DB, DT Spring kit for WM90D

118035 118036 118044

5, 30 5, 30 5, 30

33

To Order To order a WM90 model, select part number from the chart below. Model

Part Number

Output Range

Maximum Output

Stroke S

Height H

Balance Spring Replacement Kit

WM90A

111276

Tank

111285

WM90BM

111292

WM90D

111300

WM90DA

111301

WM90DB

111302

WM90DM

111303

WM90DT

111304

0.38 in (10 mm) 0.38 in (10 mm) 0.34 in (9 mm) 0.34 in (9 mm) 0.38 in (10 mm) 0.34 in (9 mm) 0.34 in (9 mm) 0.34 in (9 mm)

1.38 in (35 mm) 1.38 in (35 mm) 1.38 in (35 mm) 1.19 in (30 mm) 1.38 in (35 mm) 1.25 in (32 mm) 1.19 in (30 mm) 1.19 in (30 mm)

118035

WM90B

0-120 PSI (0-827 kPa) 0-110 PSI (0-759 kPa) 0-115 PSI (0-794 kPa) 0-55 PSI (0-380 kPa) 0-110 PSI (0-759 kPa) 0-75 PSI (0-518 kPa) 0-120 PSI (0-828 kPa) 0-85 PSI (0-587 kPa)

34

110 PSI (759 kPa) 130 PSI (896 kPa) 65 PSI (449 kPa) Tank 80 PSI (587 kPa) 140 PSI (966 kPa) 95 PSI (656 kPa)

118035 118035 118044 118035 118036 118035 118036

WM512C Hydraulic Throttle Cylinder Features and Specs ■ ■ ■ ■ ■

Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only Weight: 1 lb, 13 oz (0,8 kg) Maximum operating pressure: 300 PSI (2068 kPa) Operating temperature: -20°F to 200°F (-29°C to 93°C)

Dimensional Data

35

Cross Section & Parts

Item 2 3 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25

Part No. —— 103214 —— —— —— —— —— —— —— —— —— —— —— 117877 —— —— 119435 117855 —— —— ——

Description Lever Boot Pin Pin Needle Bearing O-ring Rod End Screw Wear Ring U-Cup O-Ring Body Piston Spring Washer Needle Bearing Spring Rod End Screw Nut Pin

WM512C 1 1 1 1 2 4 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit Lever body assembly kit

119280 119153

3, 12, 13, 14 2, 7, 8, 9, 10, 15, 19, 20, 25

To Order To order model WM512C, specify part number 119436.

36

WM511 Series Hydraulic Proportional Pedal Features and Specs Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only ■ Weight: 4 lb, 3 oz (1,9 kg) ■ Maximum operating pressure: 300 PSI (2068 kPa) ■ Operating temperature: -20°F to 200°F (-29°C to 93°C) ■ ■

Dimensional Data

37

Cross Section & Parts

WM514 Valve sub-assembly Item 2 3 5 6 7 9 11 12 13 14 16 22 70 70 76 80 81 84 85 96 98 99 100

Part No. 101114 102371 —— 103113 103704 118775 —— 106857 110370 118388 —— —— 119128 131635 —— —— —— —— —— 102374 —— 103039 116721

Description Nut Treadle Pin Jam Nut Roller Spring Treadle Assembly Screw Snap Ring Bushing Bushing O-Ring O-Ring WM514C Valve sub-assembly WM514H Valve sub-assembly O-Ring Backup Ring O-Ring U-Cup Wear Ring Treadle Pin O-Ring Boot Mounting Plate

WM511C 1 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1

WM511H 1 2 1 1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit WM514C Valve sub-assembly WM514H Valve sub-assembly

119305 119128 119131

16, 22, 76, 80, 81, 84, 85, 90, 98 Includes all components below mounting plate Includes all components below mounting plate

To Order To order a WM511 model, select part number from the chart below. Model Part Number Output Range WM511C 119130 30-100 PSI (276-690 kPa) WM511H 131635 50-250 PSI (345-1725 kPa) 38

WM515 Series Hydraulic Proportional Pedal Features and Specs Port size: SAE 6 (9/16-18 UNF) straight thread with o-ring For off-highway applications only ■ Weight: 4 lb, 15 oz (2,3 kg) ■ Maximum operating pressure: 300 PSI (2068 kPa) ■ Operating temperature: -20°F to 200°F (-29°C to 93°C) ■ ■

Dimensional Data

39

Cross Section & Parts

WM514 Valve sub-assembly Item 1 3 4 6 7 8 9 10 11 12 13 14 16 22 70 70 76 80 81 84 85 96 98 99

Part No. 101114 102371 117216 104636 103704 119049 118774 117259 —— 106857 110370 118388 —— —— 119128 119131 —— —— —— —— —— —— —— 103090

Description Jam Nut Pin Pin Roller Spring Treadle Base Treadle Assembly Transfer Lever Screw Snap Ring Bushing Bushing O-Ring O-Ring WM514C Valve Sub-assembly WM514H Valve Sub-assembly O-Ring Backup Ring O-Ring U-Cup Wear Ring Pin O-Ring Boot

WM515C 1 2 1 2 1 1 1 1 1 8 4 4 1 1 1 1 1 1 1 1 1 1 1

WM515H 1 2 1 2 1 1 1 1 1 8 4 4 1 1 1 1 1 1 1 1 1 1 1

Serviceable items are identified above.

Service Kit Information Kit

Service Kit Number

Item Numbers

Repair kit WM514C Valve sub-assembly for WM515C WM514H Valve sub-assembly for WM515H

119305 119128 119131

16, 22, 76, 80, 81, 84, 85, 90, 98 Includes all components below mounting plate Includes all components below mounting plate

To Order To order a WM515 model, select part number from the chart below. Model Part Number Output Range WM515C 119129 30-100 PSI (276-690 kPa) WM515H 119132 50-250 PSI (345-1725 kPa) 40

14100 SW 72nd Avenue Portland, Oregon 97224 USA (503) 684-8600 (503) 684-8610 Fax Toll free in U.S. (800) 547-1889 www.williamscontrols.com Document Number 119742 Rev. G 11/03 © 2003 by Williams Controls