Material Test Report [PDF]

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MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:1 OF 7 CUSTOMER

QUANTITY

PART No.

PRODUCT CODE

PRODUCT DESCRIPITION

Neway Valve International, Inc

1

11442726

14G6RA8-G-ULE1

GATE VALVE,14G6R-G,C00/8 [-BA1B-NVI-SL7,] GATE VALVE 14 CLASS 600 ASTM A216 WCB F6A/HF RAISED FACE END

PRESSURE TEST(MPa/PSI)

PURCHASE ORDER: PO5500003623NVI_CS.G

PROJECT: PROJECT No.:

HYDROSTATIC

OTHER INSPECTION

PNEUM

RESULT

VISUAL

DIMENSION

OPERATION

MARKING

Accepted

Accepted

Accepted

Accepted

Accepted

SHELL

SEATS/BACKSEAT

SEATS

15.4/2234

11.3/1639

0.6/87

N/A N/A

APPLICABLE STANDARDS AND SPECIFICATION: - P/T RATING: ASME B16.34 - MAIN MATERIAL: RELEVANT ASTM STANDARD - DESIGN: API600 ASME B16.34 - TEST: API598 EN12266 NOTE:ALL RELATED STANDRADS ARE THE LATEST VERSION UNLESS SPECIFIED BY PURCHASE ORDER.

We hereby certify that the valves listed above are manufactured and tested in

WITHNESSED BY:__________

accordance with the requirements of valve standard and purchase order

NEWAY VALVE Q.C. Manager Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:2 OF 7 PRODUCT TRACEABILITY TABLE MATERIAL CODE AND HEAT NO. SERIAL NO.

76722-380-3

BODY

BONNET

WEDGE/DISC

WCB

WCB

WCB

534F3

29F14

524F5

MATERIAL CODE AND HEAT NO. PRODUCT NO.

SERIAL NO.

BODY

BONNET

WEDGE/DISC

WCB

WCB

WCB

/

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

PRODUCT NO.

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:3 OF 7 MATERIAL COMPONENT AND PROPETRIES Material

Heat treatment

Temp°C(°F)

Holding time(h)

Cooling media

Furnace

WCB

NORMALIZED

920~940(1688~1724°F)

1H/25MM,≥1H

AIR

GAS

PART NAME

MATERIAL

HEAT NO.

MAX. MIN.

We hereby certify that the material are manufactured, inspected and tested in accordance with the material specification and purchase order requirements.

CHEMICAL ANALYSIS

MECHANICAL PROPERTIES

C %

Si %

Mn %

P %

S %

Cr %

Ni %

Mo %

Cu %

V %

0.230

0.600

1.280

0.035

0.030

0.500

0.500

0.200

0.300

0.030

655

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

0.000

C.E.

TS MPa

YS MPa

E %

R %

485

250

22

35

HARD HB

IMPACT TEST VALUE TEMP °C:-29

237

Avg: 27

Min:22

1

2

3

BODY

WCB

534F3

0.188

0.482

1.004

0.019

0.006

0.053

0.010

0.013

0.013

0.002

0.370

540

355

29

49

167

64

47

67

BONNET

WCB

29F14

0.187

0.480

1.034

0.019

0.006

0.044

0.009

0.006

0.012

0.002

0.371

550

370

27

45

163

55

52

47

WEDGE

WCB

524F5

0.193

0.495

1.010

0.017

0.005

0.039

0.004

0.006

0.010

0.002

0.372

555

365

29

47

163

65

54

62

YOKE

WCB

28F40

0.203

0.511

1.023

0.016

0.005

0.033

0.004

0.002

0.011

0.002

0.382

550

360

26

42

163

47

49

40

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:4 OF 7 MATERIAL COMPONENT AND PROPETRIES Material

Heat treatment

Temp°C(°F)

Holding time(h)

Cooling media

Furnace

F6a CL2

NORMALIZED

980~1050(1796~1922°F)

1H/25MM,≥1H

AIR

ELECTRIC

F6a CL2

TEMPERED

≥675(≥1247)°F

1H/25MM,≥1H

AIR

ELECTRIC

PART NAME

MATERIAL

HEAT NO.

MAX. MIN.

STEM

F6a CL2

DHL015

We hereby certify that the material are manufactured, inspected and tested in accordance with the material specification and purchase order requirements.

CHEMICAL ANALYSIS C %

Si %

Mn %

P %

S %

Cr %

Ni %

0.150

1.000

1.000

0.040

0.030

13.500

0.500

0.000

0.000

0.000

0.000

0.000

11.500

0.105

0.310

0.380

0.030

0.010

11.700

MECHANICAL PROPERTIES HARD HB

IMPACT TEST VALUE TEMP °C:25

TS MPa

YS MPa

E %

R %

0.000

585

380

18

35

167

1

2

3

0.110

615

423

26

43

208

34

30

35

229

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

Avg: 27

Min:27

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:5 OF 7 MATERIAL COMPONENT AND PROPETRIES Material

Heat treatment

Temp°C(°F)

Holding time(h)

Cooling media

Furnace

B7

QUENCHED

≥850(≥1562)°F

1H/25MM,≥1H

OIL

ELECTRIC

B7

TEMPERED

≥593(≥1099)°F

1H/25MM,≥1H

AIR

ELECTRIC

PART NAME

MATERIAL

HEAT NO.

MAX. MIN.

BOLT

B7

KIAA09

We hereby certify that the material are manufactured, inspected and tested in accordance with the material specification and purchase order requirements.

CHEMICAL ANALYSIS C %

Si %

Mn %

P %

S %

Cr %

Mo %

0.480

0.350

1.000

0.035

0.040

1.100

0.250

0.380

0.150

0.750

0.000

0.000

0.800

0.410

0.250

0.900

0.010

0.001

0.950

MECHANICAL PROPERTIES TS MPa

YS MPa

E %

R %

0.150

860

720

16

50

0.210

940

815

20

60

HARD HB

IMPACT TEST VALUE TEMP °C:-29

321

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

278

Avg: 40

Min:28

1

2

3

43

42

41

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:6 OF 7 MATERIAL COMPONENT AND PROPETRIES Material

Heat treatment

Temp°C(°F)

Holding time(h)

Cooling media

Furnace

A105N

NORMALIZED

850~920(1562~1688°F)

1H/25MM,≥1H

AIR

ELECTRIC

PART NAME

MATERIAL

HEAT NO.

MAX. MIN.

We hereby certify that the material are manufactured, inspected and tested in accordance with the material specification and purchase order requirements.

CHEMICAL ANALYSIS

MECHANICAL PROPERTIES

C %

Si %

Mn %

P %

S %

Cr %

Ni %

Mo %

Cu %

V %

0.350

0.350

1.050

0.035

0.040

0.300

0.400

0.120

0.400

0.080

0.000

0.100

0.600

0.000

0.000

0.000

0.000

0.000

0.000

0.000

C.E.

TS MPa

YS MPa

E %

R %

485

250

22

30

HARD HB

IMPACT TEST VALUE TEMP °C:-29

187

SEAT RING

A105N

QC51101

0.190

0.230

0.970

0.023

0.013

0.090

0.040

0.001

0.040

0.001

0.375

523

311

42

64

168

SEAT RING

A105N

QC51101

0.190

0.230

0.970

0.023

0.013

0.090

0.040

0.001

0.040

0.001

0.375

523

311

42

64

168

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

Avg: 27 1

Min:22 2

3

MATERIAL TEST REPORT EN 10204-2004 Type 3.1

TC No.

76722-380(80674644)

DATE:

2019.05.23

PAGE:7 OF 7 MATERIAL COMPONENT AND PROPETRIES Material

Heat treatment

Temp°C(°F)

Holding time(h)

Cooling media

Furnace

2H

QUENCHED

≥ 850(≥1562)°F

1H/25MM,≥1H

OIL

ELECTRIC

2H

TEMPERED

≥ 455(≥851)°F

1H/25MM,≥1H

AIR

ELECTRIC

PART NAME

MATERIAL

HEAT NO.

CHEMICAL ANALYSIS C %

MAX. MIN.

NUT

2H

YHA281

We hereby certify that the material are manufactured, inspected and tested in accordance with the material specification and purchase order requirements.

Si %

Mn %

P %

S %

MECHANICAL PROPERTIES TS MPa

YS MPa

E %

R %

HARD HB

IMPACT TEST VALUE TEMP °C:-29

0.400

1.000

0.040

0.050

327

0.400

0.000

0.000

0.000

0.000

248

1

2

3

0.450

0.230

0.580

0.014

0.008

280

42

51

48

Address: NO.666 TaiShan SuZhou New District China Tel:86-512-666-51365 Fax:86-512-666-51360 http://www.newayvalve.com

Avg: 40

Min:28