Itp (Inspection Test Plan) Rudi e [PDF]

Zitiervorschau

INSPECTION & TESTING STORAGE TANK Project

:

User

:

Location

:

Project Location Owner / User Contractor Third Party

: : : : :

NO. I

LEGEND RESPONSIBILITY : F : Fabricator / Contractor / Installator C : Client TP : Third Party (PJIT) M : Migas

ACTIVITY Document Review 1.1 QC System a. QA/QC Procedure b. Organization chart c. Planning & Scheduling d. Project Administration 1.2

1.3

Design Review & Calculation Review/Approval a. Shell Plate layout % Detail Drawing b. Nozzle detail & shell Opening drawing, shell Manhole, shell nozzle c. Bottom Plate layout & detail drawing d. Roof plate layout & Detail Drawing e. Accessories detail drawing, shell attchment & appurtenances wind gilder f. Any other drawing & calculation Material specification compying with standart, design & operation of tank

ACCEPTANCE

CRITERIA

Owner Spec.

API 650 3.6 API 650 FIG 3-4A, 3-5

LEGEND ACTIFITY : H : Hold Point A : Approval S : Surveillance W : Witness Activity

VERIFIYING DOCUMENT

P : Perform R : Review V : Verification Date : Rev :

SCOPE OF INSPECTION F C TP

Approved Document

P

A

R

Approved design & drawing

P

A

R

P

A

R

API 650 3.4, 3.5 API 650 3.10 API 650 3.8, 3.9 API 650 API 650 SEC.2

INSPECTION & TESTING STORAGE TANK Project

:

User

:

Location

:

Project Location Owner / User Contractor Third Party

: : : : :

1.4

LEGEND RESPONSIBILITY : F : Fabricator / Contractor / Installator C : Client TP : Third Party (PJIT) M : Migas

Welding Procedure a. Approved WPS b. PQR data supported c. All welding configuration covered by WPS d. Welded joint identification

ASME Sec. IX API 650 7.2

1.5

WPQT (Welder Qualification)

1.6

HSE Procedure a. Safety Policy & commitment b. Safety meeting, audit c. PPE requirement d. Hazards Analysis e. Emergency Respond Plan f. Construction waste treatment g. Others

ASME Sec. IX API 650 7.3 Owner Spec.

1.7

Fabrication Procedure a. PWHT procedure b. Hydrotest procedure

LEGEND ACTIFITY : H : Hold Point A : Approval S : Surveillance W : Witness Activity

Approved Document

P : Perform R : Review V : Verification Date : Rev :

P

V,A

R

Welder records Migas Certification Approved HSE Plan document

P

V,A

R,V

P

A

R

Approved Document

P

A

R

WPS MIGAS Approval

API 650

INSPECTION & TESTING STORAGE TANK Project

:

User

:

Location

:

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND RESPONSIBILITY : F : Fabricator / Contractor / Installator C : Client TP : Third Party (PJIT) M : Migas

LEGEND ACTIFITY : H : Hold Point A : Approval S : Surveillance W : Witness Activity

P : Perform R : Review V : Verification Date : Rev :

c. NDT procedure d. Painting procedure e. Repair procedure II

Field Inspection 2.1 Material Verification

Original Mill Cert.No Defect or comply with API 650 App N

Mill Certificate or Material Test Result

P

R,V

H

Comply with approved Drawing & Procedures API 650 Sec. 4 & 5 Approved Procedure

Tank Fabricarion & Erection Record

P

V

S

Thickness Measurement Record

P

V

S

API 650 5.2

Welding Map Misalignment Record

P

V

W,S

2.2

Tank fabrication & Erection

2.3

Thickness Measurement

2.4

Joint Fit Up

2.5

Visual Welding Inspection

NDE & Testing Procedure

Visual Insp. Record

V

V

S

2.6

NDT Result Verification

NDE & Testing Procedure

NDT Records Cert. Calibration of

P

R,A

R

INSPECTION & TESTING STORAGE TANK Project

:

User

:

Location

:

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND RESPONSIBILITY : F : Fabricator / Contractor / Installator C : Client TP : Third Party (PJIT) M : Migas

LEGEND ACTIFITY : H : Hold Point A : Approval S : Surveillance W : Witness Activity

P : Perform R : Review V : Verification Date : Rev :

Equip. Personnel Certificate 2.7 2.8

PWHT Verification Tank Dimension Measurement (Tank Diameter, Tank Height, Plumbness, Roundness Local Deviation)

2.9

Settlement Survey

2.10 Tank Safety Appurtenances Verification of : - Breather P/V Valve - Frangible Joint - Grounding - Fire Extinguisher 2.11 Hydrostatic Test III

Documentation & Report

PWHT Procedure API 650 Para 5.5

PWHT Record Tank Dimension Record (Plumbness, Roundness, Peaking, Bending)

P P

R,A W

R,V W

API 650

Settlement Record

P

W

W

Drawing design calculation API 650 3.10.2.5.2, API 574 7.6.2

Calibration Certificate

P

V

V

Hydrostatic Procedure

Hydrostatic Record

P

H

H

Completeness of all process

Approved MDR

P

R,A

V

INSPECTION & TESTING STORAGE TANK Project

:

User

:

Location

:

Project Location Owner / User Contractor Third Party

: : : : :

IV

LEGEND RESPONSIBILITY : F : Fabricator / Contractor / Installator C : Client TP : Third Party (PJIT) M : Migas

Verification of MDR Inspection Report Completion

Issued of Migas Certification (Tank Operation Permit)

LEGEND ACTIFITY : H : Hold Point A : Approval S : Surveillance W : Witness Activity

document & record dimensi format Report

Inspection Report

Inspection Report

Tank Certificate, Migas operation permit

P : Perform R : Review V : Verification Date : Rev :

P

Owner Representative

Third Party Representative

MIGAS

(..............)

(..............)

(..............)

PECTION & TESTING STORAGE TANK

SCOPE OF INSPECTION M R.A

R

R

PECTION & TESTING STORAGE TANK

A

W R

PECTION & TESTING STORAGE TANK

R S

R

PECTION & TESTING STORAGE TANK

H

H R

PECTION & TESTING STORAGE TANK

A

INSPECTION AND TESTING PLAN SWITCHGEAR

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND RESPONSIBILITY :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

PROCESS DESCRIPTION INSPECTION ACTIVITIES

Date : Rev :

SURVEILLANCE INSPECTION F

C

TP

M

PRE INSPECTION MEETING

Inform the client regarding the Certification Agencies scope of work

H

H

---

DESIGN APPRAISAL

-

Drawing Calculations General Specifications

R R R

R R R

-------

FACTORY ACCEPTANCE TEST (FAT)

-

Identification of Component, Material and Purchasing order Contact resistence test for CB Visual Inspection Insulation Resistance Test Primary Injection Voltage Test Electrical & Mechanical interlock test Secondary current injection test Check Ground Bus DC Power supply test (if Required) Function Test Safety Devices Relay Test Metering calibration

H W W W W W W W W W W W W

V W W W W W W W W W W W W

V W W W W W W W W W W W W

INSPECTION AND TESTING PLAN SWITCHGEAR

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

PRE-COMMISSIONING TEST (ON-SITE)

LEGEND RESPONSIBILITY :

PROCESS DESCRIPTION INSPECTION ACTIVITIES -

Switchgear Wiring Test

-

Verify nameplate of equipment with data sheet Check Equipment Layout based on classification area Check Instruction's Book / Manual Guidance Contact resistance bus Open the cell doors and with the design document, check each cell to ensure the correct component are installed Earthing measurement Check each drawer motor stater or feeder breaker assembly properly Check mechanism door locking and defeat function prpperly Inspect for the tighten Check cleaning on exterior and interior the MCC Check the cable feeder termination Check the power cables are properly color coded MCC wiring test Function test Relay test (as required) Insulation Resistance Test DC Hi pot Test

-

Date : Rev :

SURVEILLANCE INSPECTION F

C W

TP W

M W

H W R W W

V W R W W

-----------

W W W W W W W W

W W W W W W W W

-----------------

W W

W W

-----

INSPECTION AND TESTING PLAN SWITCHGEAR

Project Location Owner / User Contractor Third Party

: : : : :

F : Fabricator / Contractor /

H - Mandatory Hold Point V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

Date : Rev :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

SURVEILLANCE INSPECTION F

C W

Performance Test

3rd Party Inspection Company

(....................)

LEGEND ACTIFITY :

Installator

DESCRIPTION COMMISSIONING TEST , FINAL INSPECTION , TAKING OF CERTIFICATE (TOC)

LEGEND RESPONSIBILITY :

TP W

Owner / User

MIGAS

(.......................)

(....................)

MIGAS

M W

INSPECTION AND TESTING PLAN MOTOR CONTROL CENTER (MCC)

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND RESPONSIBILITY :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

PROCESS DESCRIPTION INSPECTION ACTIVITIES

Date : Rev :

SURVEILLANCE INSPECTION F

C

TP

M

PRE INSPECTION MEETING

Inform the client regarding the Certification Agencies scope of work

H

H

---

DESIGN APPRAISAL

-

Drawing Calculations General Specifications

R R R

R R R

-------

FACTORY ACCEPTANCE TEST (FAT)

-

Identification of Component, Material and Purchasing order Visual Inspection Wiring & Continuity Test MCC Contruction Check Small dry-type Distribution Transformer For Controls Primary Injection Voltage Test Electrical & Mechanical interlock test Fuction Test Check Ground Bus Metering calibration Automatic Transfer switch test (if Required) Insulation Resistance Test Relay Test

H W W W W W W W W W W W W

V W W W W W W W W W W W W

V W W W W W W W W W W W W

INSPECTION AND TESTING PLAN MOTOR CONTROL CENTER (MCC)

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

PRE-COMMISSIONING TEST (ON-SITE)

LEGEND RESPONSIBILITY :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

Date : Rev :

SURVEILLANCE INSPECTION F

C

TP

M

-

DC Hi pot test Current & Potential Transformer Test Current Transducer test

W W W

W W W

W W W

-

Verify nameplate of equipment with data sheet Check Equipment Layout based on classification area Check Instruction's Book / Manual Guidance Contact resistance bus Open the cell doors and with the design document, check each cell to ensure the correct component are installed Earthing measurement Check each drawer motor stater or feeder breaker assembly properly Check mechanism door locking and defeat function prpperly Inspect for the tighten Check cleaning on exterior and interior the MCC Check the cable feeder termination Check the power cables are properly color coded MCC wiring test Function test Relay test (as required)

H W R W W

V W R W W

-----------

W W W W W W W W

W W W W W W W W

-----------------

-

INSPECTION AND TESTING PLAN MOTOR CONTROL CENTER (MCC)

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

COMMISSIONING TEST , FINAL INSPECTION , TAKING OF CERTIFICATE (TOC)

LEGEND RESPONSIBILITY :

Rev :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

-

SURVEILLANCE INSPECTION F

Insulation Resistance Test DC Hi pot Test Performance Test

3rd Party Inspection Company

(....................)

Date :

C

TP

M

W W W

W W W

----W

Owner / User

MIGAS

(.......................)

(....................)

MIGAS

INSPECTION AND TESTING PLAN GENERATOR

Project Location Owner / User Contractor Third Party

: : : : :

DESCRIPTION

PRE INSPECTION MEETING DESIGN APPRAISAL

LEGEND RESPONSIBILITY :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

PROCESS DESCRIPTION INSPECTION ACTIVITIES

Inform the client regarding the Certification Agencies scope of work

FACTORY ACCEPTANCE TEST (FAT) PRE-COMMISSIONING -

Drawing Calculations General Specifications Identification of Component, Material and Purchasing order Vibration Test Visual Inspection Over Speed Test Impulse Test No Load Test (O/C test) Load test HV. Test Short Circuit Test Winding Resistance Measurement Resistance Temperature Detector (RTD) Safety Devices Insulation resistance measurement Verify nameplate of equipment with data sheet

May 27, 2005 1

Date : Rev :

SURVEILLANCE INSPECTION F

C

TP

M

H

H

---

R R R H

R R R V

------or V

W W W W W W W W W W W W H

W W W W W W W W W W W W V

or W or W or W or W or W or W or W or W or W or W or W or W ---

INSPECTION AND TESTING PLAN GENERATOR

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

TEST (ON-SITE)

LEGEND RESPONSIBILITY :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

-

Check Instruction's Book / Manual Guidance Check Equipment Layout based on classification area Winding resistance test Control Panel Inspection Inspection of Power / Control Cables Inspect for physical damages Inspect for alignment & grouting Inspect for the tighten bolts on foundation Inspect & measure Earthing System Safety facility for personal and warning sign inspection Phase rotation Insulation Resistance Test Control Panel Test for Star Stop, Shutdown and Interlock System For Generator Couple Prime Mover: - Performance Test (as per required load) - Load Rejection Test (as required) Temperature Sensor & Level Indicator Test - Vibration Test - Noise Level Measurement - Over Speed Test

May 27, 2005 1

Date : Rev :

SURVEILLANCE INSPECTION F

C

TP

M

R W W W W W W W W W W W W

W W W W W W W W W W W W

---------------------------

W W W W W W

W W W W W W

-------------

INSPECTION AND TESTING PLAN GENERATOR

Project Location Owner / User Contractor Third Party

: : : : :

LEGEND RESPONSIBILITY :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

DESCRIPTION

Rev :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

-

COMMISSIONING TEST , FINAL INSPECTION , TAKING OF CERTIFICATE (TOC)

May 27, 2005 1

Date :

SURVEILLANCE INSPECTION F

Pressure Switch & Control System Test Black Start Control, Alarm Test AVR, Synchron, Metering Protective relay coordination Control Auxiliary Trip & throttle valve test (for steam turbine) Turning gear test Lubrication oil pump test Lubrication oil pressure test Lubrication oil temperature test Performance Test

3rd Party Inspection Company

Owner / User

MIGAS

C

TP

M

W W W W W W W W W W W W

W W W W W W W W W W W W

----------------------W

MIGAS

INSPECTION AND TESTING PLAN GENERATOR

Project Location Owner / User Contractor Third Party

: : : : :

DESCRIPTION

(....................)

LEGEND RESPONSIBILITY :

LEGEND ACTIFITY :

F : Fabricator / Contractor /

H - Mandatory Hold Point

Installator

V - Verity documents

C : Client

R - Review documents

TP : Third Party (PJIT)

W - Witness Activity

M : Migas

May 27, 2005 1

Date : Rev :

PROCESS DESCRIPTION INSPECTION ACTIVITIES

(.......................)

SURVEILLANCE INSPECTION F

C

TP

(....................)

M

INSPECTION AND TEST PLAN - CRANE Project : User : Location : PJIT : Contractor :

Migas Appointment Letter No. : Tgl :

Project Duration

No. 1

Activity DOCUMENT REVIEW 1. OWNER QA/QC Procedure 2. 3. 4. 5. 6.

2

:

Inspection Certificate & Operating Permit of Facility of Crane Base Support Crane Manufacturer's Data Report & Crane Manual Installation Document of Crane Support & Crane Bearing Previous Inspection Report & Migas Operating Permit Certificate Crane Repair & History Report

PHYSICAL CRANE INSPECTION (PCI) 1. Structural Component 2.

Hydraulic & Electrical Components

AR : Approval Required A1,A2 : Actual Inspection W1,W2 : Witness Inspection S : Operation surveilance/provide

R1,R2 T/C H M

REFERENCE DOCUMENT

VERIFIED DOCUMENT

ACCEPTANCE CRITERIA

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

- Design, Fabrication Installation & Inspection Procedure & Document - NDT Procedure - Crane Manufacturer Data Report & Crane Manual - Inspection, Maintenance, Repair & History Record

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

- Inspection Procedure - Inspection Report

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation

INSPECTION AND TEST PLAN - CRANE Project : User : Location : PJIT : Contractor :

Migas Appointment Letter No. : Tgl :

Project Duration

:

No.

Activity 3.

Wire Rope

4.

Hook Blocks & Sheaves

5.

Welding & Bolting Connections

6.

Non Destructive Testing (NDT)

7.

Prime Mover

8.

Crane Cabin

9.

Safety Devices

REFERENCE DOCUMENT

AR : Approval Required A1,A2 : Actual Inspection W1,W2 : Witness Inspection S : Operation surveilance/provide VERIFIED DOCUMENT

R1,R2 T/C H M

ACCEPTANCE CRITERIA

10. PCI Overall Comment 3

Recertification Action 1. Repair Procedure

- Inspection Procedure

- Inspection Procedure

- Inspection Procedure

INSPECTION AND TEST PLAN - CRANE Project : User : Location : PJIT : Contractor :

Migas Appointment Letter No. : Tgl :

Project Duration

:

No.

4

Activity

2.

Repair Activity

3.

Inspection

4.

Inspection

5.

Resume of Recertification Action

FUNCTIONAL TESTING 1. Functional Testing Procedure 2.

Functional Testing Execution

3.

Post Functional Testing Inspection

4.

Functional Testing Release Note

AR : Approval Required A1,A2 : Actual Inspection W1,W2 : Witness Inspection S : Operation surveilance/provide

R1,R2 T/C H M

REFERENCE DOCUMENT

VERIFIED DOCUMENT

ACCEPTANCE CRITERIA

- Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

- Recertification Procedure - Inspection Report

- Applicable Code, Standard, Specification & Regulation

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

- Inspection Procedure - Inspection Procedure - Functional Testing Procedur - Applicable Code, Standard, - Inspection Report Specification & Regulation

INSPECTION AND TEST PLAN - CRANE Project : User : Location : PJIT : Contractor :

Migas Appointment Letter No. : Tgl :

Project Duration

No. 5

6

:

Activity LOAD TESTING (if Required) 1. Load Testing Procedure/Sequence 2.

Load Testing Execution

3.

Post Inspection of Load Testing

4.

Load Testing Release Note

REPORTING 1. Final Inspection Report Inspection Certificate New Load Chart & Table 2.

Report Handling to MIGAS

AR : Approval Required A1,A2 : Actual Inspection W1,W2 : Witness Inspection S : Operation surveilance/provide

REFERENCE DOCUMENT

VERIFIED DOCUMENT

R1,R2 T/C H M

ACCEPTANCE CRITERIA

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

- Inspection Procedure - Inspection Procedure - Functional Testing Procedur - Applicable Code, Standard, - Inspection Report Specification & Regulation

- Inspection Procedure - Applicable Code, Standard, Specification & Regulation - SK 84K/38/DJM/1998

-

Inspection Report Inspection Certificate New Load Chart & Table Any Recommendations

- Inspection Report - Applicable Code, Standard, Specification & Regulation

INSPECTION AND TEST PLAN - CRANE Project : User : Location : PJIT : Contractor :

Migas Appointment Letter No. : Tgl :

Project Duration

No.

:

Activity 3.

REFERENCE DOCUMENT

AR : Approval Required A1,A2 : Actual Inspection W1,W2 : Witness Inspection S : Operation surveilance/provide VERIFIED DOCUMENT

R1,R2 T/C H M

ACCEPTANCE CRITERIA

MIGAS Operating Permit

Note 1 : This ITP is the minimum requirement, and for practical implementation, it shall be added necessary in accordance with the actual crane type, model and or 2 : Regularly, this ITP will be reviewed and evaluated for a new revision by the team formed by MIGAS Owner Representative

Third Party Representative

MIGAS

(..............)

(..............)

(..............)

AND TEST PLAN - CRANE

: : : :

Review of Docum 100% Test Certification 10% Hold Point Monitoring Inspection Level OWNER

PJIT

S

R1

S

R1

S

R1

S

R1

S

R1

S

R1

S

V

S

V

MIGAS

AND TEST PLAN - CRANE

: : : :

Review of Docum 100% Test Certification 10% Hold Point Monitoring Inspection Level OWNER

PJIT

S

V

S

V

S

V

S

V

S

V

S

V

S

V

S

V

S/AR

R1

MIGAS

AND TEST PLAN - CRANE

: : : :

Review of Docum 100% Test Certification 10% Hold Point Monitoring Inspection Level OWNER

PJIT

S

V

S

V

S

V

S

V

S/AR

R1

S

H

S

V

S/AR

AR

MIGAS

AND TEST PLAN - CRANE

: : : :

Review of Docum 100% Test Certification 10% Hold Point Monitoring Inspection Level OWNER

PJIT

MIGAS

S/AR

R1

S

H

S

V

S/AR

AR

S

S

-

-

S

-

S

S

-

S

-

-

AND TEST PLAN - CRANE

: : : :

Review of Docum 100% Test Certification 10% Hold Point Monitoring Inspection Level OWNER

PJIT

MIGAS

-

-

S/AR

l be added necessary in accordance with the actual crane type, model and or the contract requirement

INSPECTION AND TEST PLAN FOR EXISTING PRESSURE VESSEL PROJECT : USER : LOCATION : PJIT : PT. Marka Inpektindo Technical (Marindotech) PROJECT DURATION : NO 1

ACTIVITY PRE-INSPECTION Documents Review - Quality system - Design information - Inspection history - As built drawing - Current PV jurisdictional Insp. License - ASME code stamp

2

DOCUMENT EVALUATION

3

EXTERNAL INSPECTION a. Visual - Foundation and Support, anchors - Level glass, PSV, press. & Temp gauges - Shell, head, nozzles, flange connections - Coating and insulation b. NDT (as required) c. Settlement measurement d. Thicknees Measuremant*

REFERENCE DOCUMENT

ISO 9000 series or similar SK Migas 84K/38/DJM/1998 ANSI-NB 23 API 510 API 520 History Card Drawing (as built) Repair / Alteration Procedure Log Book Report of Document Review

Remark R : Actual Inspection V : Verification H : Hold Point VERIFIED DOCUMENT

QMS Procedures level 2/3 or similar Manufacture data report Insp. Report & record Drawing (as built) PV Migas license Name plate record Repair/alteration procedure Log book Report of Document Review

API RP 572 ANSI-NB23

NDT procedure

P : Provide AR : Approval Required W : Withness ACCEPTANCE CRITERIA

NDT report

Minute of Meeting

SCOPE OF INSP. USER PJIT MIGAS

P P P P P P

R R R R R R

H

H

R*

P P P P P P P

V V V V V V V

-

INSPECTION AND TEST PLAN FOR EXISTING PRESSURE VESSEL PROJECT : USER : LOCATION : PJIT : PT. Marka Inpektindo Technical (Marindotech)

4

INTERNAL INSPECTION - Visual Inspection - Corrosion Mapping - Wall Thickness Measurement - NDT (as required)

Remark R : Actual Inspection

Inspection procedure

Inspection report / record

P : Provide P P P P P

V V V V V

-

P

V

-

5

RUBBING NAME PLATE

ASME-NB23

Name plate rubbing / record

6

FINAL INSPECTION

ASME Sect. VIII

Hydrostatic Test Procedure

Hydrostatic Test Procedure

H

W

W

7

FINAL EVALUATION

Insp. Report Documents

Insp. Report Documents

Minute of meeting

H

H

-

8

REPORT - Final Inspection Report - Certificate of Inspection

AR -

P P

R

-

-

P

9

ISSUED MIGAS LICENSE

3rd Party Inspection Company

Owner / User

MIGAS

INSPECTION AND TEST PLAN FOR EXISTING PRESSURE VESSEL PROJECT : USER : LOCATION : PJIT : PT. Marka Inpektindo Technical (Marindotech)

(....................)

Remark R : Actual Inspection

(.......................)

P : Provide

(....................)

INSPECTION AND TEST PLAN Project : User : Location : PJIT : Contractor : Project Duration

Migas Appointment Letter No. : Tgl : :

AR : Approval Requir A1,A2 : Actual Inspection W1,W2 : Witness Inspectio S : Operation surveilance/provide

R1,R2 : T/C : H: M:

Review of Document Test Certification Required Hold Point Monitoring Level Inspection

No. 1

2

Activity Review Document - Manufacture data report - Inspection Procedure - SKPP lama - Drawing - History card Visual Inspection - Condition rotating equipment & driver - Condition of foundation - Condition of drain system - Levelling check - Leaking - Piping system - Instrument & Electrical - Pressure/temperature gauge - Safety device

Reference Document

Verified Document

Acceptance Criteria

- Application code/ standart - User/owner spec.

-

Manufacturer Report Inspection Report Maintenance Report O&M Manual

- Application code/ standart - User/owner spec.

- Application code/ standart - User/owner spec.

-

Manufacturer Report Inspection Report Maintenance Report O&M Manual

- Application code/ standart - User/owner spec.

User ….

PJIT

S

R1

S&A1

R1

INSPECTION AND TEST PLAN Project : User : Location : PJIT : Contractor : Project Duration

Migas Appointment Letter No. : Tgl : :

AR : Approval Requir A1,A2 : Actual Inspection W1,W2 : Witness Inspectio S : Operation surveilance/provide

R1,R2 : T/C : H: M:

Review of Document Test Certification Required Hold Point Monitoring Level Inspection

3

Name plate Verification

Reference Document - Application code/ standart - User/owner spec.

4

Function test - Vibration measurement - Temperature measurement - Sound measurement - Rotation (RPM) measurement

- Application code/ standart - User/owner spec.

No.

5

Activity

Verified Document - Manufacturer Report - Maintenance Report - O&M Manual

Acceptance Criteria - Application code/ standart - User/owner spec.

-

- Application code/ standart - User/owner spec.

Manufacturer Report Inspection Report Maintenance Report FAT document O&M Manual

Documentation - Complete Report - Issued SKPP

3rd Party Inspection Company

Owner / User

MIGAS

User ….

PJIT

S&A1

W1

S&A1

W1

S/AR -

R1/AR -

INSPECTION AND TEST PLAN Project : User : Location : PJIT : Contractor : Project Duration

Migas Appointment Letter No. : Tgl : :

AR : Approval Requir A1,A2 : Actual Inspection W1,W2 : Witness Inspectio S : Operation surveilance/provide

R1,R2 : T/C : H: M:

Review of Document Test Certification Required Hold Point Monitoring Level Inspection

No.

Activity

(....................)

Reference Document

(.......................)

Verified Document

Acceptance Criteria

(....................)

User ….

PJIT

TION AND TEST PLAN

1= 2=

100% 10%

Level Inspection Migas

TION AND TEST PLAN

1= 2=

100% 10%

Level Inspection Migas

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

No A 1

2

3

AR A W S Activity Preparation Migas Appointment Letter - Request Letter - List of Platform - Inspection Schedule - Previous Inspection Summary Report

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide Reference Document

- Database - Previous Inspection Status - Inspection Report

Inspection Program Development - As-built drawings - Previous Inspection Summary Report - Latest Design Appraisal

- As-built drawings - Inspection Report - Design Appraisal - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Procedures Review - CP Procedures - NDT Procedures - Diving Procedures - NDT Personnel Qualification

- Inspection Program - Company's CP Drop Cell Procedures - Company's NDT Procedures - Company's Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

Acceptance Criteria

- List of platforms

Inspection Level Company PJIT

S S S -

R R S&R

API RP-2A

S S

R S&R R

- NDT Personnel Certificates API RP-2A

S S S S

R R R R

- Inspection Program

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

AR A W S

No 4

B 1

2

3

Activity HSE Assessment - HSE Plan Above Water Inspection Visual Inspection Deck Structure - Equipment Lay-out verification - Primary structure - Crane Pedestal Column and Boom-rest

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide Reference Document

- Company's HSE Policy & Manual

- As-built drawings - Equipment database - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Visual Inspection Jacket Structure - Jacket legs - Bracings - Jacket Pile Connection (crown)

- As-built drawings - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Visual Insp. Boatlanding & Barge Bumper - General Condition (corrosion) - Rubber Fender - Barge Bumper

- As-built drawings - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

Acceptance Criteria

- HSE Plan

Company requirements

- Inspection Record

Inspection Level Company PJIT S/R/AR

S/R/AR

API RP-2A

-

A A A A

- Inspection Record

API RP-2A

-

A A A

- Inspection Record

API RP-2A

-

A A A

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

No 4

5

6

7

8

AR A W S Activity

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide

Visual Inspection Riser - Number, Size and Lay-out Verification - General Condition - Support/Clamps/Bolts

Reference Document - As-built drawings - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Visual Inspection Conductor - Number, Size and Lay-out Verification - General Condition - Support/Clamps/Bolts

- As-built drawings - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Visual Inspection Caisson - Number, Size and Lay-out Verification - General Condition - Support/Clamps/Bolts Damage/Corroded Area Detail Inspection - Dimension Measurement - Thickness NDT Measurement - Alignment Measurement

- As-built drawings - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999 - Inspection program - Previous Inspection Record - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Visual Inspection Helideck Structure

- As-built drawings

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

Acceptance Criteria

Inspection Level Company PJIT

- Inspection Record

API RP-2A

-

A A A

- Inspection Record

API RP-2A

-

A A A

- Inspection Record

API RP-2A

-

A A A

- Inspection Record

API RP-2A

S S S

W W W

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

AR A W S

No

Activity - Primary Structure

C 1

2

3

Under Water Inspection General Visual Inspection - Jacket legs - Bracings - Risers, conductors, caissons

Thickness Measurement - Thickness measurement on selected leg

Cathodic Protection - CP reading on all legs

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide

Reference Document - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

- As-built drawings - Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999 - Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999 - Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document - Inspection Record

Acceptance Criteria API RP-2A

Inspection Level Company PJIT A

- Inspection Record

API RP-2A

S S S

W W W

- Inspection Record

API RP-2A

S

W

- Inspection Record

API RP-2A

S

W

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

No 4

5

6

7

AR A W S Activity Marine Growth Survey - Marine growth measurement on selected leg

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide

Reference Document - Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Anode Survey - Anode Mapping - Depletion observation

- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Debris survey - Debris attached to bracing - Debris on seabed

- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Scour Survey - Scour survey on all legs and horizontal members- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

Acceptance Criteria

Inspection Level Company PJIT

- Inspection Record

API RP-2A

S

W

- Inspection Record

API RP-2A

S S

W W

- Inspection Record

API RP-2A

S S

W W

- Inspection Record

API RP-2A

S

W

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

No 8

9

10

11

AR A W S Activity Riser Survey - General condition - Supports/Clamps/bolts

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide

Reference Document - Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Outboard conductor survey - General Condition - Supports/Clamps/bolts

- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Caisson Survey - General condition - Supports/Clamps/bolts

- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Damage/Corroded area detail inspection - Dimension Measurement - Thichness UT measurement - Aligment Measurement

- Inspection Program - Diving Procedures - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

Acceptance Criteria

Inspection Level Company PJIT

- Inspection Record

API RP-2A

S S S

W W W

- Inspection Record

API RP-2A

S S

W W

- Inspection Record

API RP-2A

S S

W W

- Inspection Record

API RP-2A

S S S

W W W

INSPECTION AND TEST PLAN EXISTING PLATFORMS Project Company Location MAJOR INSPECTION (Above Water and Underwater Inspection) PJIT :

AR A W S

No

D 1

2

Activity

Reporting Field Report - Under water report - Above water report Final Report

: Approval Required : Actual Inspection : Witness Inspection : Operation Surveillance/Provide Reference Document

R : Review Document T/C : Test Certification Required H : Hold Point M : Monitoring Verified Document

- Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999 - Inspection Program - PerMen No. 05/P/M/PERTAMB/1977 - Sk 21-K/38/DJM/1999

Acceptance Criteria

Inspection Level Company PJIT

- Inspection Record - Inspection Report

API RP-2A

R/S/AR R/AR

R/AR R/S/AR

- Inspection Report

API RP-2A

R & AR

S&R

3rd Party Inspection Company

Owner / User

MIGAS

(....................)

(.......................)

(....................)

n Level Migas

AR R R

n Level Migas

n Level Migas

n Level Migas

n Level Migas

n Level Migas

n Level Migas

AR

INSPECTION AND TESTING PRESSURE VESSEL Document No. Owner/Client Item No. Description Project Title Date Rev. Page No. Drawing

: : : : : : : :

PE-001 RUDI ERIANTO (PT. BMS) PV-001 PRESSURE VESSEL FABRICATION & INSTALLATION PRESSURE VESSEL 17/10/17 000 01

REF No. 1.0

PROCESS DESCRIPTION INSPECTION ACTIVITIES

Legend : V H W R M X A P

CONTROL

ACCEPTANCE

DOCUMENT

CRITERIA

DESIGN 1.1 REVIEW DESIGN AND CALCULATION SHEET

ASME

ASME SECT.VIII

2.1 WPS, PQR & WQT

ASME

ASME SECT.VIII, IX

2.2 REPAIR WELD PROCEDURE

ASME

ASME SECT.VIII, IX

2.3 NDT PROCEDURE (RADYOGRAPHIC TEST)

ASME

ASME SECT V, VIII, IX

3.1 MATERIAL TEST TO KNOWING/VERIFY/COMPARE TO CODE

ASME

ASME SECT.II

3.2 INSPECT MATERIAL CONDITION

ASME

ASME SECT II & VIII

3.3 MATERIAL ASSESSMENT

ASME API

ASME VIII API-150

ASME

ASME SECT. IX

1.2 REVIEW ENGINEERING DRAWING 2.0

DOCUMENT

1.5.1 LONGITUDINAL 1.5.2 CIRCUM 1.5.3 NOZZLE ATTACHMENTS 1.5.4 REINFORCEMENT PADDLE 1.5.5 OTHERS 3.0

4.0

MATERIALS

FABRICATION 4.1 CHECK WORK METODE

PROCEDURE 4.2 CHECK CUTTING PLAN

ASME

ASME SECT IX

4.3 CHECK FIT-UP ( Edge Preparation, Alignment, Root Face & Gap )

ASME

ASME SECT VIII , IX

4.4 CHECK CONFORMANCE TO WPS,WELDERS, AND WELDING OPERATOR

ASME

WPS/PQR ASME SECT VIII , IX

5.0

INSPECTION 5.1 EXTERNAL INSPECTION 5.1.1 CHECK MAIN PART OF VESSELS (HEAD,SHELL,NECK) AND BOLTING

DRAWING

5.1.2 CHECK SECONDARY PART OF VESSELS (CONNECTIONS, GASKET)

DRAWING

5.1.3 CHECK PAINTING

DRAWING

5.1.4 CHECK SAFETY DEVICE ( PSV, LEVEL GAUGE )

DRAWING

5.2 INTERNAL INSPECTION 5.1.1 RADIOGRAPHY TEST ( HEAD , SHELL, NOZZLE )

6.0

ASME SECT V, VIII, IX

ASME

ASME SECT. VIII

HYDROTEST 6.1 PROCEDURE

7.0

ASME

OWNER SPEC.

OWNER SPEC.

6.2 CALIBRATION OF GAUGES

ASME

ASME SECT. VIII

6.3 HYDROTEST OPERATION 6.4 RECORD

ASME

PROCEDURE ASME SECT. VIII

7.1 CHECK INTERNAL ARE INSTALLAED AND TIGHTENED PROPERLY

AFC DRAWING

AFC DRAWING

7.2 CHECK THAT VESSEL NAME PLATE'S CONTENT IS CORRECT AND

AFC DRAWING

AFC DRAWING

7.3 QUALITY RECORDS

OWNER SPEC.

OWNER SPEC.

DISPATCH AND DOCUMENTATION

ECTION AND TESTING PLAN PRESSURE VESSEL Prepared By QA/QC : : : : : : : :

Verification Hold Point Witness Review Monitor Responsibility Approved Provide

CERTIFYING

DOCUMENT

VERIFIYING DOC.

TO BE INCL IN REVERSE DATA

DATA SHEET

Approved by OWNER/CLIENT THIRD PARTY

Verified by DISNAKER

INSPECTION QA/QC

SIGN

OWNER/

SIGN

THIRD

CLIENT

PARTY

P

A/R

R

P

A/R

R

P

A/R

R

P

A/R

R

P

A/R

R

V

A

P,X

V

A

P,X

V

A

P,X

V,R

A

P,X

DATA CALCULATION DWG STANDARD P&I D WELDING PROCEDURE PERSONNELS CERTIFICATE REPAIR PROCEDURE PERSONNELS CERTIFICATE NDT PROCEDURE & INSP. REPORTS PERSONNELS CERTIFICATE

PROCEDURE MILL CERTIFICATE PROCEDURE PERSONNELS CERTI PROCEDURE PERSONNELS CERTI

WPS/PQR OWNER SPEC. DRAWING

DRAWING

V,R

A

P,X

PROCEDURE

PROCEDURE

V,W

A

P,X

SIGN

DISNAKER

FIT-UP REPORT

FIT-UP REPORT

WELDING MAP

WELDING MAP

CERTIFICATES

CERTIFICATES

PROCEDURE PROCEDURE

V,R

A

P,X

REPORT

V

A/R

-

REPORT

V

A/R

-

PROCEDURE

REPORT

V

A

-

PROCEDURE

REPORT

V

A/R

-

NDT PROCEDURE

REPORT

V,R

A

R

PERSONEL CERTIFICATE

REPORT

CALIBRATION CERTIF

REPORT

HYDROTEST PROC.

HYDROTEST PROC.

X

A

R

CALIB. CERT.

CALIB. CERT.

HYDROTEST REPORT

HYDROTEST REPORT

QC DOSSIER

X,W

A

R

X,W W

H A

H X,H

X

W

R

X

W

R

X

R

R

rified by SNAKER

SIGN