Inspection Test Plan (Itp) at Shop: Remark No Description [PDF]

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Contract No. Main Contractor Project Owner Document No.

NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU

: XXXX : XXXXX : WMTI : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop Discipline

Rev.

Legend H : Hold Point W : 100% Witness

PIPELINE

1

SW : Spot/Random Witness CON : CONTRACTOR

No

DESCRIPTION

INSPECTION METHODE

A : Approval

M : Monitoring

R : Review

P : Perform / Prepare

V : Verification

I : Information

PMC : Project Management Consultan

ACCEPTANCE CRITERIA/ REFFERENCE DOCUMENT

CLIENT

: WMTI

RESPONSIBILITY VERIFYING DOCUMENT

CON

WMTI

1.0 Pipe 1.1 Carbon Steel Pipe a. Material Specification / Mill Certificate b. Visual and Dimensional Inspection c. Identification & Marking Check 1.2 PQT (Pre Qualification Test) a. Tensile Test b. Charpy Impact Test c. Hardness Test d. Micrographic Examination e. Chemical Analysis 1.3 Flexible /Victaulic Pipe

Mill Certificate

P

R

Visual Visual

Material Requisition and Specification Pipe Specification Material Specification

Inspection Report Inspection Report

P/M P/M

SW SW

Test Test Test Test Test

Manufacture Specification Manufacture Specification Manufacture Specification Manufacture Specification Manufacture Specification

Vendor Document / Test Report Vendor Document / Test Report Vendor Document / Test Report Vendor Document / Test Report Vendor Document / Test Report

W W W W W

W W W W W

Mill Certificate

P

R

Inspection Report Inspection Report

P/M P/M

SW SW

FAT Document FAT Document Subcontracting Plan Vendor list

P P P P

W/A W/A R/A R/A

Review

a. Material Specification / Mill Certificate

Review

b. Visual and Dimensional Inspection c. Identification & Marking Check

Visual Visual

Material Requisition and Specification Material Specification Material Specification

Review and Visual Review and Visual Review Review

Mfr. Spec & Project Spec Mfr. Spec & Project Spec Subcontracting Plan Procedure Vendor list Procedure

2.0 PROCUREMENT DOCUMENT 2.1 FAT a. FAT for Valves b. FAT for Insulating Joint 2.2 Subcontracting Plan 2.3 Vendor List 3.0 Valves ( Gate, Check & Ball ) 3.1 Gate,Check & Ball

Mill Certificate

P

R

Review Test

Material Requisition and Specification ASME IX & API 1104 Material Specification

WPS/PQR Inspection Report

P P/M

R R

Test Test

ASME V Vendor's Procedure

Test Report Test Report

P/M P/M

R R/SW

Test Test Test Visual

Vendor's Procedure Vendor's Procedure Vendor's Procedure IFC Drawing

Test Report Test Report Test Report Inspection Report

P/M P/M P/M P/M

R/SW R/SW R/SW R

a. Material Specification/Mill Certificate (Body, bonnet/ cover, stem, disc)

Review

b. WPS & PQR c. Material Identification for Alloy (if specified) ( Using Checking devices such as Metascope ) d. NDT (if specified) e. Hydrostatic Test for body f. Seat Leakage Test - Low Pressure Closure Test - High Pressure Closure Test - Back Seat Test g. Visual and Dimensional Inspection

PJIT

MIGAS

REMARK

Contract No. Main Contractor Project Owner Document No.

NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU

: XXXX : XXXXX : WMTI : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop Discipline

Rev.

Legend H : Hold Point W : 100% Witness

PIPELINE

1

SW : Spot/Random Witness CON : CONTRACTOR

No

DESCRIPTION

h. i. j. k.

Stem Test (when specified) Low Temperature Test ( when specified ) Operation/Function Test Identification & Marking Check

A : Approval

M : Monitoring

R : Review

P : Perform / Prepare

V : Verification

I : Information

PMC : Project Management Consultan

CLIENT

: WMTI

RESPONSIBILITY

INSPECTION METHODE

ACCEPTANCE CRITERIA/ REFFERENCE DOCUMENT

VERIFYING DOCUMENT

Test Test Test Visual

Vendor's Procedure Vendor's Procedure Vendor's Procedure Material Specification

CON

WMTI

Test Report Test Report Test Report Inspection Report

P/M P/M P/M P/M

R R R R/SW

Mill Certificate

P

R

Inspection Report Test Report Inspection Report Inspection Report

P P P P

R R SW R/SW

PJIT

MIGAS

REMARK

4.0 Fitting and Flange a. Material Specification / Mill Certificate ( press test, mill test, etc) b. c. d. e.

Heat Treatment (if specified) NDT (if specified) Visual and Dimensional Inspection Identification & Marking Check

Review Visual Test Visual Visual

Material Requisition and Specification ASME IX & API 1104 ASME V IFC Drawing Material Specification

5.0 Bolts, Nuts & Gasket Mill Certificate

P

R

Visual

Material Requestion and Specification Material specification

Inspection Report

P/M

R

Review

Document Procedure

Document Report

P

R

a. Material specification / Certificates Material

Review

b. Visual and Dimensional Check 6.0 Final Shop Documentation (reporting, etc)

Prepared By CONTRACTOR

Name :

Reviewed/Approved By, WMTI

Date :

Name :

Date :