CV Alok Singh (Process Safety (HSE) & Loss Prevention Engineer) Years in Oil & Gas [PDF]

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer) Gujarat, India, Mobile:91+9099 545150, [email protected] / Skype: ToAlok

--------------------------------------------------------------------------------------------------------------------------------------------KEY QUALIFICATIONS 

Total Twenty (20) Years of work experience in the field of Plant Operations, Technical HSE, Risk Assessment, Fire Gas & Detection, Active Fire Protection Design (as per NFPA, IP codes and Shell DEP), Process Safety Consultancy in Oil & Gas production and Petroleum Refining.

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Engineering consulting and PMC experience in Process Safety, Loss Prevention and Risk Analysis in oil & gas industries. NEBOSH and IOHS Certified.

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For Offshore / Onshore engineering projects experience with ZADCO, ADMA, ADCO, Qatar Petroleum, PDO Shell-Oman, Indian Oil Company, and Oil and Natural Gas Commission-India.

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Strong education in Chemical Engineering (8 Years of university education in Chemical Engineering).

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Experienced in studies such as HSEIA, Project Risk assessments, Technical Risk Assessment (QRA / FERA), HAZID / PHA, HAZOP, SIMOPS-MOPO, LOPA, PHSER, HSE Critical Items, COMAH, HSE Case. -------------------------------------------------------------------------------------------------------------------------------------------------

EDUCATION AND PROFESSIONAL STATUS 

Master of Applied Sciences in Chemical Engineering (with Majors in Fire Risk & Explosion Prevention and Protection) (Jan 2003 - Apr 2004) DelTech, Dalhousie University, Canada.

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Bachelor of Chemical Engineering (Jan 1997 - Dec 2000), Punjab Technical University, India.

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Diploma in Petro-Chemical Technology (July 1992 - July 1995), MS University of Baroda, India.

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NEBOSH and IOHS Certified. Member of NFPA (National Fire Protection Association – USA).

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In Process of completing NFPA - Certified Fire Protection Specialist (CFPS) certification.

Software Skills: 

Shell (Fire, Radiation, Explosion and Dispersion) FRED and DNV’s PHAST / PHAST Risk, Sunrise Systems PIPENET, PHA Pro.

------------------------------------------------------------------------------------------------------------------------------------------------EXPERIENCE RECORD September 2018 – Till date, Lead Engineer Technical HSE for L&T Chiyoda, Baroda, India Involved in various EPC Proposals for review and update of FEED documents and drawings for Project for: Saudi Aramco MGCU - Marjan Gas Comprehension Units, MSRU – Marjan Sulfur Recover Unit, ADNOC Group Company Takreer Refinery TGAP- Takreer Gasoline and Aromatics Plants upgrade and expansion. For ADNOC onshore 6 remote degassing stations & main degassing station, finalisation of F&G layouts via Mapping study, F&G Cause effects, Vendor documents review and approval for Inert gas system, all Firefighting and Safety Equipment, Firewater hydraulics by PIPENET software May 2018 – August 2018 (till end of engineering PMC) Sr. Loss Prevention & Process Safety Engineer, WorleyParsons PMC for ADNOC Onshore, EPC for Haliba Development Project of Al Dhafra Petroleum Responsible for review and approval of HSEIA and IVB deliverables and all EPC HSE & Loss prevention project documents & drawings. Haliba Development plan consists of Full Field Development and full well stream transfer, multi-phase fluids separation at new degassing station and transfer of Gas & oil to ADCO ASAB. This EPC for fully automated facilities includes production wells, water injection/disposal wells, multiport selector manifold, Production Separators, Flare system, Utilities, Multiphase pumps, Flow lines, Export Pipelines, Control room building and Substations.

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer)

-------------------------------------------------------------------------------------------------------------------------------------------April 2016 - April 2018 ILF Consulting Engineers - Abu Dhabi, Abu Dhabi/United Arab Emirates Position: Lead Process Safety & Loss Prevention Engineer For following Projects: 1) BAB Integrated Facilities, ADNOC-Onshore, UAE, FEED Loss Prevention Engineering FEED for Plant & Buildings: Fire Protection systems such as Firewater Deluge Hydraulics on PIPENET, Firewater Pumps & Storage Tanks, Firewater Network sizing and design. Fire Protection systems building such HSSD and F&G detection and Inert Gas Systems desing, Fire and Safety Equipment layouts for Plant areas and buildings. 2)

ENOC-Airport Tank Farm Expansion, Dubai, PMC The Phase-3 expansion, which consists of the following of two new Jet A1 storage tanks and new hydrant pumps identical to the 20 existing hydrant pumps.

3)

DUSUP Multi Envelope Gas Compressors and Gas supply DEWA Power Supply to Margham Projects

4)

DNO – Kurdistan Early Production facility upgrade and Modifications.

5)

Kurdistan - Pipeline Khor Mor To Bazian Power Plant- Detailed Engineering & Procurement Services

April 2014 – Feb 2016 - ZADCO – PMC (Woodgroup), ZADCO – ADNOC-Off-Shore, Abu Dhabi. HSE Technical & Loss Prevention Engineer As ZADCO PMC staff, regularly coordinated with ZADCO HSE department, I was responsible for review and approval project documents & drawings of following ZADCO Offshore brownfield Projects: A) ZADCO PMC - Upper Zakum Offshore Brown Field Projects: 1) P8341 - Water Injection Plant Upgrade 2) P8401 - Halon Replacement, Water Mist and CO2 fire protection system upgrade for ZADCO Offshore 3) P8954 -Boat landings replacement at UZCC & Wellheads 4) P8453-B - New Gas Injection / Gas lift / Oil Facilities B) ZADCO PMC - ZIRKU Island Project (Partially Involved): 1) P8363 - F&G Upgrade for ZADCO Facilities. 2) P8362 – Reverse Osmosis (RO) and Emergency RO Plants for Zirku

April 2012 – April 2014 - TR (Técnicas Reunidas) Engineering, Oman Sr. Safety & Loss Prevention Engineer For following QP (Qatar Petroleum) Projects – (all Sour fields with high H2S handling facilities): 1) EPIC of Injection of Kuff gas to Arab-D gas cap using North Field Injection Station 2)

FEED for Replacement of 30-inch ONSAG Pipeline from Station B to Station S.

3)

FEED for Expansion of Fuel gas supply and Ethane Headers at Ras Laffan Industrial City, Qatar. Prepared / Reviewed: HSE Plan, Safety and Fire Protection Philosophy, F&G detector layout and Cause & Effect, Safety and Firefighting equipment layout, Datasheets & Specification for Fire and Safety Equipment Layouts, Participation in ENVID,HAZID & HAZOP study workshop. ENVID and HAZID Reports and Closeout Report, Environmental Waste minimization report, Construction Environmental Management Plan.

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer)

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Project: QP Automation Upgrade of five (5) Remote Degassing Stations in Dukhan, QP ( Fahail Main, South and North Degassing Stations and Fahail Stripping Plant - Sour gas facilities ) Review & Rationalisation of hundred and twenty (120) Fire and Gas Detector Layout drawings and respective Cause and Effect diagram, F&G Detection Study Reports for five stations, HAZID review and close out report, Hazardous Equipment Schedule, Hazard & Effect Register, Flare radiation and dispersion calculation, Fire & Safety Equipment and Safety Sign Layouts, Construction Environment Management Plan, Technical specifications for fire protection and safety equipment.

5)

PDO Nimr-G & Karim West field development and Zuliya Gas Plant Projects of PDO – (Sour gas with high H2S handling facilities) Prepared following projects deliverables & documents as per Shell DEP: HSE Plan, Fire Protection & Safety Philosophy, HAZID review and closeout report, Safety Critical Element Identification and Performance Standards (HSECS), Fire Dispersion and Explosion Consequence Modelling Report, Datasheets and Specifications for Safety Equipment and F&G layouts and Cause-Effect, Firewater & Foam system P&ID and Layouts, Flare Radiation & Noise Study Report, Human Factor Engineering Review, SIMOPS report with MOPO, Participation in PDMS 3-D Model reviews, participations in Design reviews, HAZOP, SIL / IPF reviews and Shell “Flawless Project Delivery” drive.

6)

Inter Discipline Check (IDC) on other discipline deliverables: Interacted with other disciplines and with clients on technical safety matters. Participated and provided Safety at project meetings and design review sessions. Attended weekly Project review meetings. Preparation of CTRs for various Proposals for ITB of Oil & Gas Industry Projects.

May 2011 - Feb 2012 - NAMA MOTT MACDONALD - Oil, Gas & Petrochem Unit, Abu Dhabi Sr. HSE Engineer 1)

Project: ADMA OPCO Power Upgrade for Zakum Offshore Super Complexes (Offshore Oil & Gas). Prepared: HSE Philosophy, HAZID participation and Report, Fire Risk Assessments & Fire Protection adequacy report (as per NFPA Codes), Emergency Escape & Rescue report, Hazardous Area Classification Drawings.

2)

Project: Zakum Development Company (ZADCO) Zakum facilities, EPCM Project – Thammama II, WAD Phase 1 (Oil & Gas handling Platforms - Offshore). Prepared and Updated: HSE Action Tracking Register, Reviewed: Dropped Object Study, Hazardous Area Classification Drawings, Fire & Gas Detector layout, Escape route drawings, Firefighting equipment layout. Reviewed: PHSER-1 (FEDD Phase) & PHSER -2 (DD Engineering Phase).

3)

Project: Zakum Development Company (ZADCO) - Arzanah Power Generation Facilities (Oil & Gas handling facility - Offshore). Prepared: Safety and Firefighting MTO, HSE Plan, HSE and Fire Protection & Alarm Philosophy, Specs for Water Mist Fire Protection System, F&G Detector layout, Fire & Gas Cause and Effect and Effect, Escape route, safety and Firefighting equipment layout, Fire Water Demand Calculations, Fire water Sprinkler systems. Participated and generated HAZID, MOPO and SIMOPS Report.

4)

Project: South Pars Phase 11 (Oil & Gas– Sour Gas handling facility facilities) of National Iran oil company, EPC by CNPC, China. Reviewed / Prepared: Fireproofing of equipment supports & structures, active & passive Fire Protection philosophy, Firewater and Foam Demand Calculations (as per NFPA and IP codes), Fire water Spray

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer)

-------------------------------------------------------------------------------------------------------------------------------------------systems Firewater network, PFD & P&ID, Hydraulic Calculation with PIPENET for Firewater & Foam protection system for Condensate Stabilization Unit and Condensate tank farm.

June 2010 – May 2011

WorleyParsons – Oman Engineering, Safety and Risk Engineer

Was involved in Harweel Phase-3 and Lekhwair Field development projects with Sour fields with high H2S handling Oil & Gas projects of Petroleum Development Oman (PDO): 1) Performed Fire safety assessment, Fire & Gas detector layout and Cause & Effect mapping (with Shell Standards and Shell (FRED software) Fire, Radiation, Explosion, and Dispersion. 2) ALARP Sheets generation and ALARP demonstrations for various issues involving higher risk. 3) Fire Risk Assessments, Fire proofing and hazardous area classification. 4) HSE Plan, HSE Philosophy, Design Safety Case, Fire proofing requirements for new projects. 5) 3-D Model review for HSE relevant issues and HSE actions close out with other Engineering disciplines. 6) Generated Matrix of Permitted Operation (MOPO), SIMOPS report, HSE Inputs to Project Design Basis. 7) Fire, Explosion and Dispersion analysis report, and Review of Qualitative Risk Assessment Reports. 8) Fire Risk Assessments & Fire protection adequacy report (as per Shell DEP and NFPA codes). 9) Developed Safety Critical Element Identification and Performance Standards (HSECS). 10) Prepared HSE part of Engineering and Construction Scope of Work. Conducted HAZID study (using PHAPRO) HabHab Chemical Injection Project. 11) Inter Discipline Check (IDC) on other discipline deliverables. Interacted with other disciplines and clients on technical safety matters. Participated and provided safety inputs in design review

June 2009 – May 2010

Petrofac – Chennai office, Senior HSE Engineer

Was involved with 1) Aramco’s – Yanu Refinery Hydrocracker Unit, 2) Algiers Refinery – Algeria expansion project. Prepared / Reviewed: 1)

Active Fire protection, Fire & Gas detection system layout reviews with dispersion modelling (with PHAST).

2)

Reviewed HSE Plan, HSE and Fire Protection & Alarm Philosophy, F&G Detector layout and MTO for F&G and safety equipment.

3)

Design of active protection system and passive fire proofing details.

4)

Prepared Firewater Demand and Input to Firewater Layout PFDs and P&IDs (as per NFPA).

5)

Fire Fighting and Safety Equipment Drawings, Firewater and Foam Demand Calculations (as per NFPA and with PIPENET).

6)

Fire Water Spray systems Design, Firewater network PFD & P&ID.

7)

Fire proofing and hazardous area classification drawings.

April 2005 – May 2009 1) 2)

Chilworth Technology / Chilworth Safety & Risk Consultancy Senior Safety & Risk Consulting Engineer

Co-Chaired HAZOP study of entire Petroleum Refinery (450 P&ID) HPCL, Mumbai Refinery. HAZOP study of Sulphur recovery unit of HEML Refinery - EPC by TOYO Engineering.

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer)

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Quantitative Risk Assessment (QRA) of Mangalore refinery. Safety, Health and Environment Audit for Oil and Natural Gas Commission (ONGC) for their five assets which consisted of more than oil production 80 Installation, 150 connected wells and 30 drilling rigs. Risk Based Inspection and QRA of LPG gas bottling station of ELF gas. Quantitative risk assessment Sterlite Optical Technology Aurangabad QRA Study of cross country Methane gas pipeline & booster stations for Reliance. Fire Risk Assessments and Fire Protection Requirements for Anabond Tantulum project handling radioactive nuclear waste (Niobium). QRA study of Natural gas Pipeline for Mumbai Mahanagar Gas Mumbai. Corrosion prevention and control study for JOL’s three sites Nira, Samalaya and Nujangud. HAZID Study (using PHAPRO) of Jubilant Oil and Gas plant. Risk Based Inspection & Safety Equipment Drawings of JOL’s 3 sites Nira, Samalaya and Nujangud. Fire Risk Assessments & Fire safety audit of HPCL, Mumbai Refinery. Fire and safety Audit and HZAOP study for Bihar caustics and chemicals. Fire Audit of Abhishek Industries (Trident Group) 3 power plants. Fire Risk Audit of Ranbaxy labs Plants and review of Fire protection measures. Fire and dust explosion study for Aarti Industries, Mumbai. With teams of Lurgi & EIL participated in five days HAZOP study of IOCL Haldia Refinery’s offsite and utilities. With team of UOP, EIL and Bharat petroleum refinery, participated in HAZOP study for Continuous Cracker units of Bina & Cochi Refineries. Risk Based Inspection and HAZOP study of Indian Rayon’s power plant at Gujarat Attended five-day training Quantitative Risk Analysis at IIT, Mumbai. Gave two day HAZOP training to IPCA labs supervisors, production and management at Ratlam. Fire & explosion and electrostatic hazards assessment for the RSGB Ltd of their Gokak, Karnataka site. Safety, Health and Environment Audit for Oil and Natural Gas Commission for their five assets namely which consisted of more than oil production 80 Installation, 150 connected wells and 30 drilling rigs. Participated in HAZOP Study for Power Plant & Utilities of I O C L, Mathura.

April 2004 – March 2005

Alfa-Projects, India HSE Engineer

1) HAZID Study and HSE Audit for Pidilite Vapi high pressure batch reaction. 2) HAZID Study and Quantitative Risk Analysis for Chlorine, Ammonia tonne for SRF Ltd Rajasthan. 3) Review of design and construction plans, drawings, water supplies, processes, and hazardous materials and other fire and safety issues of United Phosphorus Bharuch, Gujarat. 4) Quantitative Risk Assessment of Navin Fluorine Industries - Surat. 5) Fire audit and Quantitative Risk Assessment of Navin Fluorine Industries Surat. 6) COMAH / Disaster Management Plan and Hazard and Operability Study for Galaxy surfactants- Taloga 7) Consequence modelling and Risk based inspection of Jubilant Jhagadia Plant.

2003 – 2004

STUDY DURATION FOR MASTER OF APPLIED SCIENCES IN CHEMICAL ENGINEERING AT DELTECH, DALHOUSIE UNIVERSITY, CANADA.

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ALOK SINGH (CV – Process Safety (HSE) & Loss Prevention Engineer)

-------------------------------------------------------------------------------------------------------------------------------------------Jan 2001 – Dec 2002 Gujarat Narmada Valley Fertilizer (Natural Gas based Topse Process), Bharuch, India HSE Officer  Supervised a team of 2 supervisors and 10 production assistants for daily production issues and continuous process improvements by using Statistical Process Control and helped in implementing HSE plans.  Facilitate / document process hazard analyses, maintained and updated safety policies / procedure and Process Safety Management audits.  Documented production process for improved production efficiency.

1997 – 2000 STUDY DURATION FOR BACHELOR OF CHEMICAL ENGINEERING AT PUNJAB TECHNICAL UNIVERSITY, INDIA.

Aug 1995 – Dec 1996 Indian Oil Corporation Limited, Baroda, India Production Engineer Worked as a production Engineer:  Was involved with daily production operations, monitored process & product quality in collaboration with QC.  Implemented action plans for achieving ISO-9000 certification

SIX MONTHS INDUSTRIAL TRAININGS / CO-OP TERMS:  Trainee at Gujarat State Fertilizers Corporation, Polymer Unit, Baroda, India trained in production of methyl methacrylate monomer (MMA) and manufacture of ploy MMA sheets and pellets. - Duration: 6 Months  Trainee at Gujarat Narmada Valley Fertilizer (Natural gas based Topse Process), Bharuch, India. GNFC – trained in manufacturing of methanol, urea, and ammonium sulfate. Evaluation by Production Manager: Graded A+. - Duration: 6 Months

AWARDS AND ACHIEVEMENTS:  Two years as Research and Teaching Assistance at DalTech, Dalhousie University, Canada.  Graduate Scholarship from Faculty of Graduate Studies, Dalhousie University

TRAININGS & CERTIFICATES: (1) Critical National Infrastructure Authority (CNIA) Pass, (2) Fire Fighting & H2S/BA Awareness, (3) Sea Survival and Helicopter Underwater Egress (T-BOSIET),

(4) NEBOSH Certified, & (5) IOHS Certified.

LANGUAGE CAPABILITY: English: Spoken – fluent; written – fluent; reading – fluent.

PERSONAL DETAILS: (1) Date of Birth: 18-June 1974,

(2) Citizen of India,

(3) Married with one 5 year old

Child.

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