CATERPILLAR GAS ENGINE 3516 Schematic DIAGRAM PDF [PDF]

Zitiervorschau

KENR8988 March 2009

REMOTE CONTROL PANEL CONNECTOR G-C2 ADVISOR DISPLAY

ADVISOR DISPLAY

G3516B Engine Electrical System JUMPER

JEF1-UP

JUMPER

JUMPER

DESIRED SPEED

MODE SWITCH

EMERGENCY STOP CONNECTOR G-C3 SERVICE TOOL CONNECTOR

JUMPER

© 2009 Caterpillar, All Rights Reserved

A-C16 CONNECT TO FILTERED OIL PRESSURE SENSOR

TEC-JET

A-C23 CONNECT TO PRO-ACT THROTTLE

A-C17 CONNECT TO UNFILTERED OIL PRESSURE SENSOR

ENGINE INTERFACE BOX THROTTLE

TEC-JET

ALTERNATOR/CUSTOMER FUSE 5 (10 AMP) CONNECTION HARNESS "B-" TEC-JET FUSE 4 (10 AMP) FUSE 6 (10 AMP) ALTERNATOR/CUSTOMER THROTTLE BYPASS CONNECTION HARNESS "B+" FUSE 3 (15 AMP) MAIN SYSTEM POWER

TEMP SCANNER

A-C17 CONNECT TO UNFILTERED OIL PRESSURE SENSOR A-C16 CONNECT TO FILTERED OIL PRESSURE SENSOR

Printed in U.S.A.

C256-C37 E-STOP LOWER OUT

A-C11 CONNECT TO COOLANT OUTLET PRESSURE SENSOR

A330-C58 E-STOP UPPER IN

C256-C51 E-STOP LOWER IN

A-C12 CONNECT TO MANIFOLD INLET AIR PRESSURE SENSOR J1 CONNECTOR GECM (A3) CONTROL

A

A

J2 CONNECTOR

B

ENGINE INTERFACE BOX

B

A330-C33 E-STOP UPPER OUT

A-C21 POWER CONNECTOR

C-C1 ENGINE INTERFACE CONNECTOR CONNECT WITH AC-3 CAN RESISTOR

EMERGENCY STOP SWITCH

A-C3 ENGINE INTERFACE CONNECTOR

FRONT VIEW

LEFT SIDE VIEW

A-C24 CONNECT TO GAS SHUTOFF VALVE

A-C28 CONNECT TO PRELUBE PRESSURE SWITCH

SECTION B-B

SECTION A-A

D

C

C-C2 POWER CONNECTOR CONNECT WITH A-C21

A-C29 CONNECT TO NOX SENSOR NOX SENSOR

EIC INTERCONNECT HARNESS CONNECTOR (SEE DETAIL"F")

31 32 33 34 35 36 37 38 39

29 30

40

21 22 23 24 25 26 27

19 20

28

11 12 13 14 15 16

9

C-C3 INTERCONNECT CONNECTOR CONNECT WITH T-C1

10

8

7

6

CONNECTOR C-C5

17

5

4

3

CONNECTOR C-C4

18

2

1

A-C10 CONNECT TO COOLANT INLET PRESSURE SWITCH

DETAIL F

SECTION D-D C

D

SECTION C-C

FRONT VIEW A-C25 CONNECT TO AIR START SOLENOID VALVE ENGINE INTERFACE BOX

REAR VIEW

Related Electrical Service Manuals

A-C27 CONNECT TO PRELUBE SOLENOID VALVE

Title Troubleshooting:

RIGHT SIDE VIEW

Form Number KENR6893

(Dimensions: 48 inches x 35 inches)

JUMPER

36 Page,

KENR8988

6 AMP FUSE

7

SPD TIMING SIG.

RETURN PRELUBE SWITCH DIGITAL RETURN

DIFF PRESS SIG UNCONNECTED SPD. POT. +5V SPD. POT. SIG. SPD. POT. COM. INLET MANIFOLD AIR TEMP SIG OIL TEMP SIG TIMING SETTING DRIVEN EQUIPMENT E-STOP NORMAL E-STOP FILTERED OIL PRES SIG. GENERATOR POWER (OPTIONAL) UN-FILTERED OIL PRESS SIG. COOLANT TEMP SW. SIG. IDLE/RATED

CAT DATA LINK + CAT DATA LINK MAPS SIG.

L

P613-K131 BK-16 P615-K132 BK-16 P300-K133 BK-16 P614-K134 BK-16 P300-K135 BK-16 M120-K136 BK-16 P300-K137 BK-16 P200-K127 BK-16 P300-K139 BK-16 P600-K140 BK-16

P200-K125 BK-16 C293-K271 BK-16 M400-K230 BK-16 M400-K500 BK-16 M400-K6 BK-16

S850-K209 BK-16

C100-K5 BK-16 P500-K101 BK-16

M170-K88 BK-16 M170-K86 BK-16 M170-K105 BK-16 S010-K201 BK-16 S000-K196 BK-16 M164-K90 BK-16 M530-K91 BK-16 C256-K92 BK-16 M510-K93 BK-16 S101-K193 BK-16 S790-K95 BK-16 S100-K190 BK-16 S030-K197 BK-16 M190-K98 BK-16

S610-K296 BK-16

D100-K78 BK-16 D100-K79 BK-16 S110-K204 BK-16

K-C7 1330973 D200-K267 YL-19 A D200-K266 GN-19 B D200-K7 SHLD-19 C CAN RESISTOR 1743016

P615-K132 BK-16 P613-K131 BK-16

D200-K120 YL-19 D200-K269 YL-19 D200-K11 YL-19 D200-K267 YL-19

D200-K104 GN-19 D200-K268 GN-19 D200-K10 GN-19 D200-K266 GN-19

D200-K112 SHLD-19 D200-K1 SHLD-19 D200-K12 SHLD-19 D200-K7 SHLD-19

M400-K6 BK-16 M152-K110 BK-16 M180-K107 BK-16 M180-K106 BK-16 M190-K98 BK-16 S790-K95 BK-16 M510-K93 BK-16 C256-K92 BK-16 M530-K91 BK-16 M164-K90 BK-16 M170-K105 BK-16 M170-K86 BK-16 M170-K88 BK-16 M140-K28 BK-16 P696-K29 BK-16 P698-K30 BK-16 P697-K31 BK-16 C130-K69 BK-16 S100-K190 BK-16 S101-K193 BK-16 S000-K196 BK-16 C293-K271 BK-16 C100-K4 BK-16 C100-K5 BK-16

M400-K231 BK-16 M400-K232 BK-18 M400-K7 BK-16 M400-K8 BK-18

M400-K500 BK-16

S130-K205 BK-16 S130-K207 BK-16 S030-K197 BK-16 S610-K296 BK-16 S010-K201 BK-16 S850-K209 BK-16 S110-K204 BK-16 M120-K136 BK-16 P614-K134 BK-16 S850-K103 BK-16 M153-K111 BK-16 S510-K285 BK-16 S510-K286 BK-16 M400-K230 BK-16

S850-K121 BK-16 S850-K113 BK-16 S850-K210 BK-16

P500-K208 BK-16 P502A-K54 BK-16 P502B-K12 BK-16 P402B-K298 BK-16 P402C-K299 BK-16 S380-K300 BK-16 S382-K301 BK-16 S384-K302 BK-16 S386-K303 BK-16 S381-K304 BK-16 S383-K305 BK-16 S385-K306 BK-16 S387-K307 BK-16 S110-K202 BK-16

P500-K101 BK-16 P500-K147 BK-16 C256-K142 BK-16

P501-K75 BK-16 S110-K203 BK-16 S110-K251 BK-16

S130-K66 BK-16 S130-K320 BK-16 S130-K206 BK-16

P501-K73 BK-16 S010-K252 BK-16 S030-K253 BK-16 S030-K198 BK-16 S101-K192 BK-16 S010-K200 BK-16 S100-K189 BK-16 S000-K195 BK-16 S610-K295 BK-16 S610-K297 BK-16 S000-K87 BK-16 S101-K94 BK-16 S100-K96 BK-16

P401-K72 BK-16 S610-K294 BK-16 S100-K188 BK-16 S101-K191 BK-16 S010-K199 BK-16 S000-K194 BK-16

P600-K270 BK-12

P600-K140 BK-16

D100-K79 BK-16 D100-K151 BK-16 D100-K173 BK-16

D100-K78 BK-16 D100-K150 BK-16 D100-K172 BK-16

P300-K137 BK-16 P300-K133 BK-16 P300-K3 BK-12 P300-K135 BK-16 P300-K139 BK-16

P200-K122 BK-16 P200-K123 BK-16 P200-K2 BK-12 P200-K127 BK-16 P200-K125 BK-16

A330-K155 BK-16 A330-K179 BK-16 A320-K273 BK-16 A320-K274 BK-16 A310-K227 BK-16 A310-K226 BK-16

C100-A4 RD-16 C100-A5 GY-16

1 2

RD

YL

1 2

RD

D

CYL #11

YL

1 2

RD

CYL #13

CYL #15

YL

1 2

RD

YL

1 2

RD

LEFT TURBO INLET

RIGHT TURBO OUT

YL-22 RD-22

1 2

H-C9 1552269

H-C11 1552269

H-C13 1552269

H-C15 1552269

H-C19 1552269

H-C17 8T8731

RD

B A C

YL

CABLE-0058

CABLE-0060

CABLE-0062

CABLE-0064

CABLE-0066

S0807-H7 YL-18 S0807-H8 RD-18

S0809-H10 YL-18 S0809-H9 RD-18

S0811-H11 YL-18 S0811-H12 RD-18

S0813-H13 YL-18 S0813-H14 RD-18

S0801-H1 YL-18 S0801-H2 RD-18 S0803-H3 YL-18 CABLE-0054 S0803-H4 RD-18 S0805-H5 YL-18 CABLE-0056 S0805-H6 RD-18 S0807-H7 YL-18 CABLE-0058 S0807-H8 RD-18 S0809-H10 YL-18 CABLE-0060 S0809-H9 RD-18 S0811-H11 YL-18 CABLE-0062 S0811-H12 RD-18 S0813-H13 YL-18 CABLE-0064 S0813-H14 RD-18 S0815-H15 YL-18 CABLE-0066 S0815-H16 RD-18

CABLE-0052

S0815-H15 YL-18 S0815-H16 RD-18

S0800-H20 WH-16 S0800-H21 WH-16

CABLE-0171

S0831-H250 YL-18 S0831-H251 RD-18

CABLE-0171 CABLE-0172 CABLE-0069

CABLE-0069

CABLE-0068 S0840-H35 RD-18 S0840-H34 YL-18

S0831-H250 YL-18 S0831-H251 RD-18 S0832-H252 YL-18 S0832-H253 RD-18 S0840-H34 YL-18 S0840-H35 RD-18 S0830-H36 YL-18 S0830-H37 RD-18 S0800-H24 WH-16 S0800-H25 WH-16

C LEFT TURBO OUT

RIGHT TURBO INLET

H-C18 8T8731

RD

B A C

YL

YL-22 RD-22

1 2

H-C21 1552269

CABLE-0068

CABLE-0172

S0830-H37 RD-18 S0830-H36 YL-18

S0832-H252 YL-18 S0832-H253 RD-18

CABLE-0067 CABLE-0065 CABLE-0063

CYL #16

RD YL

2 1

H-C16 1552269

CABLE-0067

CABLE-0061 S0816-H56 RD-18 S0816-H55 YL-18

CABLE-0059 CABLE-0057 CABLE-0055

CYL #14

B CYL #12

CYL #10

RD YL

RD YL

RD YL

2 1

2 1

2 1

H-C14 1552269

H-C12 1552269

H-C10 1552269

CABLE-0065

CABLE-0063

CABLE-0061

PYROMETER 2519430

H-C20 1607689

CABLE-0053

S0816-H56 S0816-H55 S0814-H58 S0814-H57 S0812-H60 S0812-H59 S0810-H62 S0810-H61 S0808-H64 S0808-H63 S0806-H66 S0806-H65 S0804-H68 S0804-H67 S0802-H70 S0802-H69

RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18 RD-18 YL-18

1 2 14 15 24 25 32 33 40 41 48 49 10 11 20 21 52 6 7 9 8 5 53 18 19 36 37 38 39 44 45 54 55 56 57 46 47 28 29 30 31 58 61 62 63 64 65 66 67 60 59 68 69 70 23 22 13 12 51 50 43 42 35 34 27 26 17 16 4 3

THERMOCOUPLE CYL1+ THERMOCOUPLE CYL1THERMOCOUPLE CYL3+ THERMOCOUPLE CYL3THERMOCOUPLE CYL5+ THERMOCOUPLE CYL5THERMOCOUPLE CYL7+ THERMOCOUPLE CYL7THERMOCOUPLE CYL9+ THERMOCOUPLE CYL9THERMOCOUPLE CYL11+ THERMOCOUPLE CYL11THERMOCOUPLE CYL13+ THERMOCOUPLE CYL13THERMOCOUPLE CYL15+ THERMOCOUPLE CYL15NOT CONNECTED BATT + BATT CAN CAN + CAN SHIELD NOT CONNECTED NOT CONNECTED NOT CONNECTED

CABLE-0220 D200-C63 GN-19 D200-C64 YL-19 D200-C65 SHLD-19

CYL #8

CYL #6

A

CYL #4

CYL #2

18

RD YL

RD YL

RD YL

RD YL

2 1

2 1

2 1

2 1

H-C6 1552269

H-C4 1552269

H-C2 1552269

CABLE-0059

CABLE-0057

CABLE-0055

CABLE-0053

M140-T29 A330-T30 P613-T31 M164-T32 A320-T33

WH-16 RD-16 GY-16 WH-16 RD-16

T-T29 T-T30 T-T31 T-T32 T-T33

D200-T35 D200-T36 A330-T37 D200-T38 P300-T39 P300-T40 P300-T41

YL-19 GN-19 WH-16 SHLD-19 BK-16 BK-16 BK-16

T-T35 T-T36 T-T37 T-T38 T-T39 T-T40

P615-G16-T9 RD-16

G-T18

P600-G18 RD-16

G-T23 G-T24

C256-G23 GY-16 P614-G24-T8 RD-16

G-T26

C293-G26 WH-16

G-T28

C256-G28 GY-16

LEFT TURBO IN LEFT TURBO IN RIGHT TURBO IN RIGHT TURBO IN RIGHT TURBO OUT RIGHT TURBO OUT LEFT TURBO OUT LEFT TURBO OUT

AR-C1 1607690

NC NC NC

NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED NOT CONNECTED THERMOCOUPLE CYL16THERMOCOUPLE CYL16+ THERMOCOUPLE CYL14THERMOCOUPLE CYL14+ THERMOCOUPLE CYL12THERMOCOUPLE CYL12+ THERMOCOUPLE CYL10THERMOCOUPLE CYL10+ THERMOCOUPLE CYL8THERMOCOUPLE CYL8+ THERMOCOUPLE CYL6THERMOCOUPLE CYL6+ THERMOCOUPLE CYL4THERMOCOUPLE CYL4+ THERMOCOUPLE CYL2THERMOCOUPLE CYL2+

D100-AR2 PK-16 D100-AR3 PU-16 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40

S0810-H62 RD-18 S0810-H61 YL-18

AR-T1

NC

P200-AR14 RD-16

NC NC AR-T4 AR-T5

NC

D100-AR2 PK-16 D100-AR3 PU-16

NC AR-T3

P600-AR19 RD-16

NC CABLE-0197

CABLE-0197 CABLE-0197 YL - 19 CABLE-0197 GN - 19 CABLE-0197 SHLD - 19 D100-AR2 PK-16 D100-AR3 PU-16 D384-AR10 OR-18 D385-AR11 PK-18 D386-AR12 GN-18

P200-AR14 RD-16 CABLE-0197 CABLE-0197 YL - 19 CABLE-0197 GN - 19

AR-T6 AR-T7

P300-AR17 GY-16

AR-T8

CABLE-0197 SHLD - 19

AR-T2

P300-AR17 GY-16

AR-S1

AR-S2

AR-S3

CABLE-0197 GN - 19

CABLE-0197 SHLD - 19

P200-AR1 RD-16 P200-AR13 RD-16

1 2 3 4 5 6 7 8 9

S0806-H66 RD-18 S0806-H65 YL-18

P300-AR8 GY-16 P300-AR16 GY-16 P300-AR20 GY-16

CABLE-0197 YL - 19 P200-AR1 RD-16

P600-AR9 RD-16 P600-AR18 RD-16

D384-AR10 OR-18 D385-AR11 PK-18 D386-AR12 GN-18 P300-AR8 GY-16

D384-AR10 OR-18 D385-AR11 PK-18 D386-AR12 GN-18

P600-AR9 RD-16

AR-C2 2572719

S0804-H68 RD-18 S0804-H67 YL-18

P200-AR13 RD-16 P300-AR16 GY-16

S0802-H70 RD-18 S0802-H69 YL-18

P600-AR18 RD-16 P300-AR20 GY-16

15

14

NC

NC NC

NC

EXISTING TERMINAL STRIP IN REMOTE PANEL

S0808-H64 RD-18 S0808-H63 YL-18

NC

13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

GATEWAY 2567512

RS-485 TXD-A RS-485 TXD-B RS-485 SHIELD CAT DATALINK+ CAT DATALINKRS-232 PORT 1-TXD RS-485 RXD-A RS-485 RXD-B RS-232 PORT 1-RXD

P200-G1 RD-16

6-7 6-10 6-9 6-8

OFF/RESET STOP START AUTO

P500-G15-T6 GY-16

P300-G54 GY-16 P300-G52 GY-16

A330-G30 WH-16 P613-G31-T10 GY-16

G-T30 G-T31 G-T33

G-T39

P600-G18 RD-16

A320-G33 RD-16

P600-G55 RD-16

D200-G35 YL-19 D200-G36 GN-19 A330-G37 WH-16 D200-G38 SHLD-19

P600-G56-T3 RD-16 P600-G47 RD-16

P300-G39 GY-16

D100-G40 PK-16 D100-G41 PK-16

EMERGENCY STOP BLOCK CONTACT U2 1111324

D100-G13 PK-16

C256-G23 GY-16

1

C256-G28 GY-16

2 CABLE-0051

D100-G14 PU-16 D100-G42 PU-16 D100-G49 PU-16

WIRE ID P300 P600 P200 C256 A330 A330 C293 A320 P300 M170 M170 M170 M170 M180 M120 P698 M530 P500 M180 P696 M510 P697 M140 P914 P615 SC01 D100 P613 D100 C256 M190 M164 D200 D200 D200

SIGNAL NAME BATTERY KEYSWITCH BATTERY + E-STOP RETURN GSOV+ (TO GECM1) GSOV SOL MANUAL PRELUBE (COMMAND IN) PRELUBE RELAY BATTERY SPD POT COM SPD POT +5V SPD POT SIG SPD POT COM DESIRED SPD 4-20 IN+ (OPTIONAL) ON/OFF GRID SWITCH IN ENGINE FAILURE DRIVEN EQUIPMENT DIGITAL RETURN DESIRED SPD 4-20 IN- (OPTIONAL) CRANK TERMINATE NORMAL E-STOP ACTIVE ALARM RUN RELAY AUTO START SPARE CAT DATA LINK + STOP CAT DATA LINK E-STOP IDLE/RATED TIMMING SETINGS CAN DATA LINK CAN DATA LINK + CAN DATA LINK SHIELD

EMCP III

BLOCK CONTACT L2 1111324

C256-G23 GY-16 C256-G28 GY-16 A330-G30 WH-16 A330-G37 WH-16

1

A330-C58 WH-16

C256-C51 GY-16

C256-C36 GY-16

A330-C32 WH-16 P200-F47 RD-16

SWITCH POSITION

P200-F47 RD-16

SWITCH CONTACTS

D200-A6 SHLD-19 38 D200-A169 YL-19 35 D200-A185 GN-19 36 39 5 40 4 37 30 33 M164-A90 WH-16 M164-F32 WH-16 32 M190-A98 WH-16 M190-F22 WH-16 22 C256-A92 GY-16 C256-F28 GY-16 28 D100-A151 PU-16 D100-F14 PU-16 14 P613-A131 GY-16 P613-F31 GY-16 31 D100-A150 PK-16 D100-F13 PK-16 13 21 P615-A132 RD-16 P615-F16 RD-16 16 P614-A134 RD-16 P614-F24 RD-16 24 S790-A95 WH-16 S790-F34 WH-16 34 M140-A28 WH-16 M140-F29 WH-16 29 P697-A31 WH-16 P697-F20 WH-16 20 M510-A93 WH-16 M510-F19 WH-16 19 M170-F9 CU SHLD-16 M170-A97 CU SHLD-16 9 P696-A29 WH-16 P696-F27 WH-16 27 M180-A107 GY-16 M180-F12 GY-16 12 P500-F15 GY-16 P500-A147 GY-16 15 M530-A91 WH-16 M530-F17 WH-16 17 P698-A30 WH-16 P698-F25 WH-16 25 M120-F11 WH-16 M120-A136 WH-16 11 M180-A106 WH-16 M180-F10 WH-16 10 M170-F8 BK-16 M170-A105 BK-16 8 M170-F7 WH-16 M170-A86 WH-16 7 M170-F6 RD-16 M170-A88 RD-16 6 S270-F3 RD-16 3 S270-F2 BK-16 2 S270-F1 CU-16 1 C293-F26 WH-16 26 C256-A142 GY-16 C256-F23 GY-16 23 P600-F18 RD-16 18 F-C1 A-C3 9X1343 9X0141

OFF/RESET STOP START AUTO

D200-F38 SHLD-19 D200-F35 YL-19 D200-F36 GN-19 P300-F39 GY-16 P200-F5 RD-16 P300-F40 GY-16 P200-F4 RD-16 A330-F37 WH-16 A330-F30 WH-16

1-2 1-5 1-4 1-3

8

P300-G39 GY-16 P300-G53 GY-16

CABLE-0049

RS-232 PORT 1-GND

MODE SWITCH 2519457 6

P200-G51 RD-16 P200-G50 RD-16

POTENTIOMETER 1 SPEED 2 DESIRED 3 G-C5 1229457

RS-232 PORT 2-TXD

7 10 9

P613-G31-T10 GY-16 P615-G16-T9 RD-16 P614-G24-T8 RD-16

1

P200-G48-T1 RD-16

PINOUT A B C K E F G H J D L M N P R S T U V X Z W a b c d e f g h j k m n p r s

PL1000E (GATEWAY) OPTION FOR REMOTE PANEL

5 4 3

P600-G58-T4-T3 RD-16 P600-G56-T3 RD-16

SWITCH POSITION

P240-A180 WH-16 P300-A186 BK-16 P940-A231 CU SHLD-16 P600-A509 RD-16 CABLE-0247

P200-A12 WH-16 P300-A13 BK-16 P900-A232 CU SHLD-16 P600-A508 RD-16 CABLE-0186

D200-A15 YL-19 D200-A16 GN-19 D200-A17 SHLD-19 CABLE-0363

D200-A36 YL-19 D200-A37 GN-19 D200-A38 SHLD-19 CABLE-0184

M400-A239 RD-16 M400-A241 BK-16 M400-A500 CU-16 CABLE-0230

M400-A233 RD-16 M400-A234 BK-16 M400-A236 CU-16 CABLE-0228

P300-A164 BK-16 P600-A165 WH-16 CABLE-0098

P260-A174 WH-16 P300-A229 BK-16 P600-A507 RD-16 P960-A230 CU SHLD-16 CABLE-0246

P300-A502 BK-16 P600-A501 WH-16 CABLE-0244

P300-A504 BK-16 P600-A503 WH-16 CABLE-0241

D200-A162 YL-19 D200-A183 GN-19 D200-A9 SHLD-19 CABLE-0182

D200-A169 YL-19 D200-A185 GN-19 D200-A6 SHLD-19 CABLE-0038

D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19 CABLE-0147

A320-A275 BK-16 A320-A276 WH-16 CABLE-0100

A330-A154 WH-16 A330-A166 BK-16 CABLE-0104

M400-A239 RD-16 M400-A241 BK-16 M400-A500 CU-16 CABLE-0230

CABLE-0228 M400-A233 RD-16 M400-A234 BK-16 M400-A236 CU-16

M400-A239 RD-16 M400-A241 BK-16 M400-A500 CU-16 CABLE-0230

CABLE-0228 M400-A233 RD-16 M400-A234 BK-16 M400-A236 CU-16

D200-A9 SHLD-19

D200-A1 SHLD-19

D200-A3 SHLD-19

D200-A17 SHLD-19

D200-A38 SHLD-19

D200-A183 GN-19

D200-A268 GN-19

D200-A240 GN-19

D200-A16 GN-19

D200-A37 GN-19

D200-A162 YL-19

D200-A269 YL-19

D200-A241 YL-19

D200-A15 YL-19

D200-A36 YL-19

C130-A69 WH-16 P500-A208 GY-16

P300-A502 BK-16 P600-A501 WH-16 CABLE-0244

P300-A504 BK-16 P600-A503 WH-16

CABLE-0246

CABLE-0241

P260-A174 WH-16 P300-A229 BK-16 P960-A230 CU SHLD-16 P600-A507 RD-16

PINOUT 38 35 36 39 5 40 4 37 30 33 32 22 28 14 31 13 21 16 24 34 29 20 19 9 27 12 15 17 25 11 10 8 7 6 3 2 1 26 23 18

WIRE ID D200-F38 D200-F35 D200-F36 P300-F39 P200-F5 P300-F40 P200-F4 A330-F37 A330-F30 M164-F32 M190-F22 C256-F28 D100-F14 P613-F31 D100-F13 P615-F16 P614-F24 S790-F34 M140-F29 P697-F20 M510-F19 M170-F9 P696-F27 M180-F12 P500-F15 M530-F17 P698-F25 M120-F11 M180-F10 M170-F8 M170-F7 M170-F6 S270-F3 S270-F2 S270-F1 C293-F26 C256-AC142 P600-F18

A330-C27 WH-16 A330-C21 WH-16 P600-C14 WH-16 P300-C19 BK-16 P300-C76 BK-16 P300-C2 GY-12 P300-C5 GY-16 P300-C11 GY-16 P300-C8 GY-16 P300-C13 GY-16 P1E1-C16 GY-12 P1E1-C16 GY-12 P1E0-C17 RD-12 P600-C38 WH-16 P600-C39 WH-16 13 14 15

12

11

M164-F32 WH-16 TIMING SETTING 2

P500-F45 GY-16

P615-F43 RD-16 REMOTE INITIATE

P200-F47 RD-16

P600-F18 RD-16

7

START

8

STOP

9

AUTO

6

P615-F46 RD-16 P613-F31 GY-16 P614-F24 RD-16

2

START

3

STOP

4

AUTO

5

RESET

1

D200-A38 SHLD-19 P600-A509 RD-16 P240-A180 WH-16

P500-F48 GY-16

P200-G51 RD-16 P300-G53 GY-16 P600-G47 RD-16 D100-G40 PK-16 D100-G49 PU-16 D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19 CABLE-0046

PRIMARY DESIRED SPEED +5 GND

CAN DL SHIELD

G-C3 CAP 2 2654123 3407298 A P200-G50 RD-16 B P300-G52 GY-16 C REMOTE START/STOP PANEL D D100-G41 PK-16 SERVICE TOOL CONNECTOR E D100-G42 PU-16 F G H TWISTED PAIR J

M170-G9 CU SHLD-16 M170-G8 BK-16 M170-G7 WH-16 M170-G6 RD-16

CONTACT CLOSURE REQUIRED TO RUN CABLE-0015

M190-F52 GY-16

M170-F9 CU SHLD-16 M170-F8 BK-16 M170-F7 WH-16

C293-F26 M164-F32 P600-F18 P613-F31 P614-F24 M530-F17

IDLE/RATED

WH-16 WH-16 RD-16 GY-16 RD-16 WH-16

M190-F22 WH-16 CONTACT CLOSURE SELECTS RATED SPEED

P615-F16 RD-16

CABLE-0014

P615-F46 RD-16 P615-F43 RD-16

CAN DL +

D200-F35 YL-19

CAN DL -

D200-F36 GN-19

CAT DL + CAT DL -

D100-F13 PK-16 D100-F14 PU-16

GSOV +

A330-F30 WH-16

GSOV -

A330-F37 WH-16

P500-F48 GY-16 P500-F45 GY-16 P500-F44 GY-16

S790-F34 WH-16

M510-F19 M190-F22 M120-F11 P200-F47

M120-F53 GY-16

ON/OFF GRID

C293-F55 GY-16 P500-F54 GY-16 P500-F15 GY-16

TWISTED PAIR

GEN POWER (OPTIONAL)

CAN PORT 2-HIGH CAN PORT 1-LOW RS-232 PORT 2-RXD

M510-F19 WH-16

M170-F6 RD-16

D200-F38 SHLD-19

M120-F53 M190-F52 M510-F51 M530-F49 P500-F50

M120-F11 WH-16

GY-16 GY-16 GY-16 GY-16 GY-16

CONTACT CLOSURE SELECTS SECONDARY (PARRALLELED) GAINS C293-F55 GY-16

C293-F26 WH-16 PRELUBE BUTTON

P200-F5 RD-16

CAN PORT 1-HIGH +BATTERY

TWISTED PAIR

BATT + BATT -

GROUNDING PRACTICES

RS-232 PORT 3-TXD RS-232 PORT 3-RXD RS-232 PORT 3-GND -BATTERY

KEYSWITCH

P200-F41 RD-16 P300-F42 GY-16

BATT +

FOR THE STARTING MOTOR, DO NOT ATTACH THE BATTERY NEGATIVE TERMINAL TO THE CYLINDER BLOCK.

BATT +

P200-F47 RD-16

USE AN ELECTRICAL GROUND STRAP TO CONNECT ALL METAL CASES THAT CONTAIN ELECTRICAL COMPONENTS OR ELECTRONIC COMPONENTS TO THE CYLINDER BLOCK.

CUSTOMER EQUIPMENT

DO NOT CONNECT THE NEGATIVE TERMINAL FROM THE ELECTRICAL POWER SUPPLY DIRECTLY TO THE CYLINDER BLOCK. CONNECT THE NEGATIVE TERMINAL FROM THE ELECTRICAL POWER SUPPLY TO THE NEGATIVE TERMINAL "-" ON THE ENGINE MOUNTED JUNCTION BOX.

AR-C3 1552269

1 2 SUPPRESSOR ARC 2 2184935

RUN RELAY OUTPUT

CUSTOMER EQUIPMENT

CRANK TERMINATE OUTPUT

CUSTOMER EQUIPMENT

CUSTOMER EQUIPMENT

(+) BATTERY (+) BATTERY SWITCHED (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY INPUT SIGNAL WIRES TO ECM CONTROL (POSITIVE) FROM ECM CONTROL (RETURN) FROM ECM

GROUND THE CYLINDER BLOCK WITH A GROUND STRAP THAT IS FURNISHED BY THE CUSTOMER. CONNECT THIS GROUND STRAP TO THE GROUND PLANE.

AR-C4 1552269

WIRE COLOR LEGEND

P300-F39 GY-16

PROPER GROUNDING IS NECESSARY FOR OPTIMUM ENGINE PERFORMANCE AND FOR RELIABILITY. IMPROPER GROUNDING WILL RESULT IN ELECTRICAL CURRENT PATHS THAT ARE UNCONTROLLED AND UNRELIABLE.

ENERGIZED FROM BEGINNING OF CRANKING UNTIL THE BEGINNING OF SHUTDOWN

ENERGIZED FROM COMPLETION OF CRANKING UNTIL COMPLETION OF SHUTDOWN

ENGINE FAILURE OUTPUT

ACTIVE ALARM OUTPUT

CAT DATA LINK CAN DATA LINK

USE A SEPARATE GROUND STRAP TO GROUND THE BATTERY NEGATIVE TERMINAL FOR THE CONTROL SYSTEM TO THE GROUND PLANE.

1 2 SUPPRESSOR ARC 1 2184935

12

11

10

9

A-C13 1552267 S010-A199 RD-16 A S010-A200 BK-16 B S010-A201 WH-16 C S010-A252 CU SHLD-16

A-C12 8T8732 S110-A202 RD-16 A S110-A203 BK-16 B S110-A204 WH-16 C S110-A251 CU SHLD-16

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

H

PWM RETURN CANCAN+ CAN SHIELD PWM+

GSOV SOLENOID CONNECTOR 9Y-6992

UNFILTERED OIL PRESSURE 2746719

FILTERED OIL PRESSURE 2746719

OR-18 BK-18 WH-18

VS GROUND SIGNAL

OIL TEMPERATURE 1022240

COOLANT TEMPERATURE 2644297

OR-18 BK-18 WH-18

VS GROUND SIGNAL

MANIFOLD INLET AIR TEMPERATURE 1022240

+V GROUND SIGNAL

MANIFOLD INLET AIR PRESSURE 2766793

A B C

+V GROUND SIGNAL

COOLANT OUTLET PRESS 2766793

B A C

BK-16 WH-16 OR-16

COOLANT INLET PRESSURE SW 1101168

F

S130-A205 RD-16 S130-A206 BK-16 S130-A207 WH-16 S130-A268 CU SHLD-16

A-C10 8T8732

A-C18 3E3370 A S850-A103 RD-16 B S850-A113 BK-16 C S850-A209 WH-16 S850-A210 CU SHLD-16 A-C7 2370227 S610-A294 RD-16 1 S610-A295 BK-16 2 S610-A296 WH-16 3 S610-A297 CU SHLD-16

A-C29 3049613 S510-A285 WH-16 S510-A286 BK-16 D200-A287 GN-19 D200-A288 YL-19 D200-A289 SHLD-19

A-C23 2905639 D200-A3 SHLD-19 D200-A241 YL-19 D200-A240 GN-19

P600-A503 P300-A504 P600-A501 P300-A502

WH-16 BK-16 WH-16 BK-16

A-C30 2669421

OR-18 VS BK-18 GROUND WH-18 SIGNAL

+5V COM SIG

1 2 3 4 5 6 7 8

SDP/TMG SENSOR 2735041

DIFF PRESSURE SENSOR 2660136

UBATT GROUND CAN CAN +

E NOX SENSOR 3044210

THROTTLE

Y C M G X T U J W B E V D K L F Z Q P A R N H S

1 4 2 3

CAN SHIELD CAN+ CAN-

KEYSWITCH BATT+ BATT-

D

VLPM

CABLE-0244

IDENT

SYMBOL DESCRIPTION BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO VEHICLE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE COMPONENT H# CIRCUIT GROUPING DESIGNATION

AP AR A CC C E F G H K L M T T T

16 CYL HARNESS ASSEMBLIES PART NUMBER CHANGE DESCRIPTION 4P-7487 08 IGNITION 273-3108 00 GATEWAY HARNESS 329-4525 02 IGNITION PROT. SYS (G3516 ULB) 251-9475 05 ALTERNATOR/AIR STARTING 329-4527 02 ENGINE INTERFACE BOX (CSA) 329-4533 01 IGNITION HARNESS 00 CUSTOMER WIRING 343-3312 00 REMOTE PANEL 318-5027 00 EXHAUST TEMPERATURE SCANNER 329-4532 02 INTERNAL A3 BOX HARNESS 251-9494 00 GEN SET MAG PICKUP 157-8557 05 DETONATION HARNESS 331-3341 00 INTERCONNECT HARNESS (20') 331-3342 00 INTERCONNECT HARNESS (30') 331-3343 00 INTERCONNECT HARNESS (50')

HIGHWAYS

7

C

NOTE B: THE PIN IDENTIFICATION "_* (UPPER CASE)" AND "* (LOWER CASE)" ARE EQUIVALENT

B

NOTE E: REFER TO THIS DRAWING FOR A 6 AMP SINGLE POLE DOUBLE THROW (NORMALLY OPEN AND NORMALLY CLOSED) CSA CLASS 1, DIV2 APPROVED RELAY. INPUT CURRENT AT NOMINAL 24VDC = 9 mA. CONTACT RATING IS 6 AMP RESISTIVE LOAD AND 1 AMP INDUCTIVE LOAD @ 24 V DC AND 3AMP INDUCTIVE LOAD @ 120 V AC. RECOMMEND DIODES OR MOV'S FOR INDUCTIVE LOAD KICKBACK PROTECTION. NOTE E: REFER TO THIS DRAWING FOR A 10 AMP SINGLE POLE DOUBLE THROW (NORMALLY OPEN AND NORMALLY CLOSED) RELAY. WHILE IT IS NOT CSA CERTIFIED, IT IS CSA ACCEPTED (CSA CERTIFICATE LR89578-06, REVISION LR85778-17). INPUT CURRENT AT NOMINAL VOLTAGE OF 24VDC. CONTACT RATING IS 10 AMP AT RESISTIVE LOAD AND 5 AMP INDUCTIVE LOAD AT 24 V DC AND 7.5 AMP INDUCTIVE LOAD AT 120 V AC. RECOMMEND DIODES OR MOV'S FOR INDUCTIVE LOAD KICKBACK PROTECTION. NOTE F: FOR FUSE AND FUSE HOLDER INFORMATION SEE THESE DRAWINGS

THIS SCHEMATIC IS FOR THE G3516B (ULB) NSPS ENGINE. WIRING DIAGRAM PART #: 329-4530 CHG01.

RS-232 DATA LINK

8

G

A-C11 8T8732

P600-A507 RD-16 P260-A174 WH-16 P300-A229 BK-16 P960-A230 CU SHLD-16

ABBREV RD WH OR YL PK BK GY PU BR GN BU

KEYSWITCH PWM SHIELD

NOTE D: MAXIMUM RELAY COIL CURRENT DRAW MUST NOT EXCEED 250 mA AT NOMINAL VOLTAGE

P300-F40 GY-16

CABLE-0046

WIRES IN THE FOLLOWING GROUPS SHALL BE TWISTED: ONE TWIST PER 25 MM. WIRE GROUP WIRE NAME A TW1 D100-A150 A TW1 D100-A151 AA TW1 D100-AA150 AA TW1 D100-AA151 AC TW1 D100-AC150 AC TW1 D100-AC151 AR TW1 D100-AR2 AR TW1 D100-AR3 G TW1 D100-G13 G TW1 D100-G14 G TW2 D100-G40 G TW2 D100-G49 G TW3 D100-G41 G TW3 D100-G42 K TW1 P200-K123 K TW1 P300-K133 K TW2 D100-K172 K TW2 D100-K173 K TW3 D100-K150 K TW3 D100-K151 K TW4 D100-K78 K TW4 D100-K79 K TW5 P200-K122 K TW5 P300-K137 K TW6 P200-K125 K TW6 P300-K139 K TW7 P200-K127 K TW7 P300-K135 T TW1 D100-T13 T TW1 D100-T14

BYPASS BATT+ BATT-

1 SIGNAL 2 GROUND

CABLE-0246

CC-T3

BATT-

NOTE C: SEE THIS DIAGRAM FOR NON-CSA

TWISTED PAIR

CAN PORT 2-SHIELD

CABLE-0147

KEYSWITCH BATT+

NOTE A: FOR TEST PURPOSES TERMINAL 17 (M530-WH-DRIVEN EQUIPMENT) AND TERMINAL 19 (M510-WH-NORMAL STOP) IN THE REMOTE PANEL MUST BE JUMPERED TO TERMINAL 15 (P500-GY) WHICH IS A DIGITAL RETURN

WH-16 WH-16 WH-16 RD-16

P200-F4 RD-16

CAN PORT 2-LOW CAN PORT 1-SHIELD RS-232 PORT 2-GND

CABLE-0146

CABLE-0241 CONTACT CLOSURE REQUIRED TO RUN

OPTIONAL DESIRED SPEED

A2 A1 PRELUBE ON - COM L +

P200-G50 RD-16 P300-G52 GY-16 D100-G41 PK-16 D100-G42 PU-16

CABLE-0180

CAN SHIELD

A-C14 1552269

S030-A197 RD-16 S030-A198 BK-16 S030-A253 CU-16

C130-A69 WH-16

M530-F17 WH-16

NORMAL STOP

M180-F10 WH-16

A-C15 1552267 S000-A194 RD-16 A S000-A195 BK-16 B S000-A196 WH-16 C S000-A87 CU SHLD -16

I

CAN+ CAN-

A-C16 2370227 S101-A191 RD-16 1 +5V S101-A192 BK-16 2 GROUND S101-A193 WH-16 3 SIGNAL S101-A94 CU SHLD-16

P500-A208 GY-16

CABLE-0011

A B

J

TEC-JET PWM SHIELD PWM RETURN PWM+

A-C17 2370227 S100-A188 RD-16 1 +5V S100-A189 BK-16 2 GROUND S100-A190 WH-16 3 SIGNAL S100-A96 CU SHLD-16

ALT ALTERNATOR CC-T4

M530-F49 GY-16

M510-F51 GY-16

M180-F12 GY-16

CABLE-0010

A-C24 5S7433

A330-A154 WH-16 A330-A166 BK-16

ALTERNATOR

C256-F23 GY-16

+ 4-20mA

CABLE-0009

MODE SWITCH

DRIVEN EQUIPMENT

- 4-20mA

CABLE-0008

CABLE-0181

E-STOP

PRELUBE SW 3E1813 MANUAL PRELUBE

CABLE-0007

10 RESET

2

P600-G55 RD-16 C293-G26 WH-16 A320-G33 RD-16 P300-G54 GY-16

M170-G9 CU SHLD-16 M170-G8 BK-16 M170-G7 WH-16 M170-G6 RD-16

P200-C1 RD-12

SIGNAL NAME CAN SHIELD CAN DATA LINK + CAN DATA LINK BATT BATT + BATT BATT + GSOV GSOV + TIMING SETTING 2 IDLE/RATED E-STOP CAT DATA LINK STOP CAT DATA LINK + START AUTO GENERATOR POWER (OPTIONAL) RUN RELAY ACTIVE ALARM NORMAL STOP SPD POT COM. CRANK TERMINATE DESIRED SPD 4-20 IN- (OPTIONAL) DIGITAL RETURN DRIVEN EQUIPMENT ENGINE FAILURE ON/OFF GRID SWITCH IN DESIRED SPD 4-20 IN+ (OPTIONAL) SPD POT COM. SPD POT SIG. SPD POT +5 VOLTS EMCP III EMCP III EMCP III DIGITAL RETURN E-STOP RETURN CW-MODE SWITCH

C256-F28 GY-16

CABLE-0049

P200-C10 RD-16

P500-F44 GY-16

CUSTOMER CONNECTOR

P500-F15 GY-16 M120-F11 WH-16 P613-F31 GY-16 M530-F17 WH-16 P614-F24 RD-16 M164-F32 WH-16 P615-F16 RD-16 M190-F22 WH-16 P600-F18 RD-16 C293-F26 WH-16 M510-F19 WH-16 P200-F47 RD-16

T-T19 T-T20 T-T21 T-T22 T-T23 T-T24 T-T25 T-T26 T-T27 T-T28

G-T16

CUSTOMER CONNECTOR

S0812-H60 RD-18 S0812-H59 YL-18

16

WH-16 WH-16 WH-16 WH-16 GY-16 RD-16 WH-16 WH-16 WH-16 GY-16

D100-G13 PK-16 D100-G14 PU-16 P500-G15-T6 GY-16

INTERCONNECT HARNESS

ENGINE INTERFACE BOX

S0814-H58 RD-18 S0814-H57 YL-18

17

M510-T19 P697-T20 SC01-T21 M190-T22 C256-T23 P614-T24 P698-T25 C293-T26 P696-T27 C256-T28

G-T13 G-T14 G-T15

P600-G59-T4-T5 RD-16

A320-G33 RD-16 P613-G31-T10 GY-16 C293-G26 WH-16 P614-G24-T8 RD-16 P615-G16-T9 RD-16 P500-G15-T6 GY-16 A330-G30 WH-16 A330-G37 WH-16

NOTE A

P600-AR19 RD-16 H-C8 1552269

CABLE-0045

T-T16 T-T17 T-T18

TWISTED PAIR

2

SWITCH CONTACTS

S270-F1 CU-16 S270-F2 BK-16 S270-F3 RD-16

S0805-H5 YL-18 S0805-H6 RD-18

P614-C78 RD-16 P615-C77 RD-16 SC01-C76 WH-16 D100-C75 PK-16 P613-C74 GY-16 D100-C73 PU-16 C256-C72 GY-16 M190-C71 WH-16 M164-C70 WH-16

CABLE-0091

G-T6 G-T7 G-T8 G-T9

P200-G48-T1 RD-16

CUSTOMER WIRING

P698-F25 WH-16

YL

H-C7 1552269

CABLE-0056

CABLE-0050

CABLE-0109

T-T6 T-T7 T-T8 T-T9 T-T10 T-T11 T-T12 T-T13 T-T14 T-T15

CABLE-0046 D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19

P698-F25 WH-16 M140-F29 WH-16 P696-F27 WH-16 P697-F20 WH-16

1 2

RD

H-C5 1552269

M170-T9 CU SHLD-16 M170-T6 RD-16 M170-T7 WH-16 M170-T8 BK-16 M180-T10 WH-16 M120-T11 WH-16 P698-T25 WH-16 M530-T17 WH-16 P500-T15 GY-16 M180-T12 GY-16 P696-T27 WH-16 M510-T19 WH-16 P697-T20 WH-16 M140-T29 WH-16 P614-T24 RD-16 P615-T16 RD-16 SC01-T21 WH-16 D100-T13 PK-16 P613-T31 GY-16 D100-T14 PU-16 C256-T28 GY-16 M190-T22 WH-16 M164-T32 WH-16 D200-T36 GN-19 D200-T35 YL-19 D200-T38 SHLD-19

M170-T6 RD-16 M170-T7 WH-16 M170-T8 BK-16 M170-T9 CU SHLD-16 M180-T10 WH-16 M120-T11 WH-16 M180-T12 GY-16 D100-T13 PK-16 D100-T14 PU-16 P500-T15 GY-16 TWISTED PAIR P615-T16 RD-16 M530-T17 WH-16 P600-T18 WH-16

P200-G4 RD-16 CABLE-0049 M170-G6 RD-16 M170-G7 WH-16 M170-G8 BK-16 M170-G9 CU SHLD-16

G-T4

C256-F23 GY-16 C256-F28 GY-16 M180-F10 WH-16 M180-F12 GY-16 M170-F6 RD-16 M170-F8 BK-16 M170-F7 WH-16 M170-F9 CU SHLD-16 D200-F38 SHLD-19 D200-F35 YL-19 D200-F36 GN-19 D100-F13 PK-16 D100-F14 PU-16 A330-F30 WH-16 A330-F37 WH-16 S790-F34 WH-16 P200-F4 RD-16 P200-F5 RD-16 P300-F39 GY-16 P200-F47 RD-16 P300-F40 GY-16

YL

CABLE-0222

CABLE-0105

4 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 40

P696-F27 WH-16

CYL #9

RD

S0803-H3 YL-18 S0803-H4 RD-18

CABLE-0302

P300-T39 BK-16 P600-T18 WH-16 P200-T4 RD-16 C256-T23 GY-16 P300-T41 BK-16 A330-T37 WH-16 A330-T30 RD-16 C293-T26 WH-16 A320-T33 RD-16 P300-T40 BK-16

T-T4

CUSTOMER CONNECTOR

M140-F29 WH-16

CYL #7

1 2

CABLE-0054

M170-C67 RD-16 M170-C68 WH-16 M170-C69 BK-16 M180-C88 WH-16 M120-C87 WH-16 P698-C86 WH-16 M530-C85 WH-16 P500-C84 GY-16 M180-C83 GY-16 P696-C82 WH-16 M170-C66 CU SHLD-16 M510-C81 WH-16 P697-C80 WH-16 M140-C79 WH-16

P200-T4 RD-16

ENGINE INTERFACE CONNECTOR

CABLE-0046

24V SUPPLY

CYL #5

YL

H-C3 1552269

S0801-H1 YL-18 S0801-H2 RD-18

MATE TO A-C3 LOCATION: F-6

CYL #3

1 2

CABLE-0052

C256-C36 GY-16

T-C1 1543179

D200-G44 YL-19 D200-G45 GN-19 D200-G57 SHLD-19

A B C

D200-G44 YL-19

TEMP SCANNER HARNESS

18 23 26 1 2 3 6 7 8 10 11 25 17 15 12 27 9 19 20 29 34 24 16 21 13 31 14 28 22 32 33 30 37 4 40 5 39 36 35 38

C-C3 1543283 CABLE-0300 P900-C90 CU SHLD-16 A P300-C56 BK-16 B P600-C54 WH-16 C P200-C55 RD-16 K C256-C51 GY-16 E A330-C58 WH-16 F A330-C59 WH-16 G P600-C90 CU SHLD-16 H C293-C61 WH-16 J A320-C62 RD-16 D P300-C60 BK-16 L M M170-C66 CU SHLD-16 N M170-C67 RD-16 P M170-C68 WH-16 R M170-C69 BK-16 S M180-C88 WH-16 T M120-C87 WH-16 U P698-C86 WH-16 V M530-C85 WH-16 X P500-C84 GY-16 Z M180-C83 GY-16 W P696-C82 WH-16 _A M510-C81 WH-16 _B P697-C80 WH-16 _C M140-C79 WH-16 _D P614-C78 RD-16 _E P615-C77 RD-16 _F SC01-C76 WH-16 _G D100-C75 PK-16 _H P613-C74 GY-16 _J D100-C73 PU-16 _K C256-C72 GY-16 _M M190-C71 WH-16 _N M164-C70 WH-16 _P D200-C63 GN-19 _R D200-C64 YL-19 _S D200-C65 SHLD-19

P200-G1 RD-16

G-C4 1740502

CAN DATA LINK +

C-C1 9X1343

A-T5 8T8730 PIN 8

E

CABLE-0302

D200-A168 YL-19

233-8091 FUSE G-T1 6A

G-T51

D200-G57 SHLD-19

D200-A288 YL-19 D200-A162 YL-19 D200-A169 YL-19

CAN DATA SHIELD

D200-A167 GN-19

RECEPTACLE AS 1 1330970 A RESISTOR 1 B 1743016 C G-C1 CABLE-0044 1740502 D200-G35 YL-19 A D200-G36 GN-19 B D200-G38 SHLD-19 C

D200-G45 GN-19

D200-A8 SHLD-19

A-T4 8T8730 PIN 9

D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19

CABLE-0038

CAN DATA LINK -

CABLE-0037

CABLE-0147

REMOTE PANEL

D200-A9 SHLD-19 D200-A183 GN-19 D200-A162 YL-19

D100-G40 PK-16 D100-G49 PU-16

D200-A287 GN-19 D200-A183 GN-19 D200-A185 GN-19 D200-A168 YL-19

CAT DATA LINK + CAT DATA LINK -

D200-A167 GN-19 A-T3 8T8730 PIN 5

P200-G51 RD-16 P300-G53 GY-16 P600-G47 RD-16

CABLE-0182

D200-A6 SHLD-19 D200-A185 GN-19 D200-A169 YL-19

G-C2 1471444 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

D200-A289 SHLD-19 D200-A9 SHLD-19 D200-A6 SHLD-19

ADVISOR 2848905 BATT + BATT KEYSWITCH INPUT

CABLE-0038

D200-A8 SHLD-19

CABLE-0011 P1E0-C17 RD-12 P260-C4 RD-16 P240-C7 RD-16 P200-C9 RD-16 A320-C15 WH-16 A320-C30 WH-16 C293-C31 RD-16

2

C-C4 C-C5 1552267 3E3370 A B C

+

1

C256-C51 GY-16

P0B0-CC1 RD-6

C256-C37 GY-16

P600-A165 WH-16 P300-A164 BK-16

A330-C59 WH-16 C256-C51 GY-16 A330-C58 WH-16 P300-C56 BK-16 P600-C54 WH-16 P200-C55 RD-16 P900-C90 CU SHLD-16 CABLE-0300

P300-A164 BK-16

A-T2 9W0844 PIN 7

CABLE-0098

P600-A165 WH-16 P300-A164 BK-16

C256-C36 GY-16 C293-C61 WH-16 A320-C62 RD-16 P300-C60 BK-16 P600-C90 CU SHLD-16

PLUG INTO H-C20 (SCANNER)

CABLE-0098

P600-A165 WH-16

S850-A103 RD-16 S850-A113 BK-16 S850-A209 WH-16 S850-A210 CU SHLD-16

CABLE-0180

CABLE-0010

S610-A294 RD-16 S610-A295 BK-16 S610-A296 WH-16 S610-A297 CU SHLD-16

S130-A205 RD-16 S130-A206 BK-16 S130-A207 WH-16 S130-A268 CU SHLD-16

CABLE-0009

S110-A202 RD-16 S110-A203 BK-16 S110-A204 WH-16 S110-A251 CU SHLD-16

CABLE-0005

CABLE-0004

S101-A191 RD-16 S101-A193 WH-16 S101-A94 CU SHLD -16 S101-A192 BK-16

S100-A188 RD-16 S100-A189 BK-16 S100-A96 CU SHLD -16 S100-A190 WH-16

S030-A197 RD-16 S030-A198 BK-16 S030-A253 CU-16

S510-A285 WH-16 S510-A286 BK-16 CABLE-0146

CABLE-0006

CABLE-0008

CABLE-0007

S010-A199 RD-16 S010-A200 BK-16 S010-A201 WH-16 S010-A252 CU SHLD -16

S000-A87 CU SHLD -16 S000-A195 BK-16 S000-A194 RD-16 S000-A196 WH-16

CABLE-0147

D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD -19

CABLE-0104

A330-A154 WH-16 A330-A166 BK-16

CABLE-0247

CABLE-0246

P240-A180 WH-16 P300-A186 BK-16 P940-A231 CU SHLD -16 P600-A509 RD-16

P260-A174 WH-16 P300-A229 BK-16 P960-A230 CU SHLD-16 P600-A507 RD-16

POWER CONNECTOR

CABLE-0006 C130-A69 WH-16 P500-A208 GY-16 CABLE-0104 A330-A154 WH-16 A330-A166 BK-16 CABLE-0181 D200-A3 SHLD-19 D200-A240 GN-19 D200-A241 YL-19 CABLE-0147 D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19 CABLE-0006 S000-A194 RD-16 S000-A195 BK-16 S000-A196 WH-16 S000-A87 CU SHLD-16 CABLE-0008 S010-A199 RD-16 S010-A200 BK-16 S010-A201 WH-16 S010-A252 CU SHLD-16 CABLE-0007 S030-A197 RD-16 S030-A198 BK-16 S030-A253 CU-16 CABLE-0004 S100-A96 CU SHLD-16 S100-A188 RD-16 S100-A189 BK-16 S100-A190 WH-16 CABLE-0005 S101-A94 CU SHLD-16 S101-A191 RD-16 S101-A192 BK-16 S101-A193 WH-16 CABLE-0009 S110-A202 RD-16 S110-A203 BK-16 S110-A204 WH-16 S110-A251 CU SHLD-16 CABLE-0010 S130-A205 RD-16 S130-A206 BK-16 S130-A207 WH-16 S130-A268 CU SHLD-16 CABLE-0146 S510-A285 WH-16 S510-A286 BK-16 CABLE-0180 S610-A294 RD-16 S610-A295 BK-16 S610-A296 WH-16 S610-A297 CU SHLD-16 CABLE-0011 S850-A103 RD-16 S850-A113 BK-16 S850-A209 WH-16 S850-A210 CU SHLD-16 CABLE-0241 P300-A504 BK-16 P600-A503 WH-16 CABLE-0246 P260-A174 WH-16 P300-A229 BK-16 P960-A230 CU SHLD-16 P600-A507 RD-16 CABLE-0244 P300-A502 BK-16 P600-A501 WH-16

P0EA-CC2 GY-6

1 2

A330-C58 WH-16

2

CABLE-0005

P0B0-CC1 RD-6

BK-18 BK-18

A-C28 1762942

1

BLOCK CONTACT L 1111324

CC-T2 CC-T1

S270-L3 CU-16

A330-C33 WH-16

10

CABLE-0100

P0EA-CC2 GY-6 P0B0-CC1 RD-6

1 2 AIR START SOLENOID VALVE 2519396

C-T29 C-T34 C-T10 C-T31 C-T9 C-T4 C-T5 C-T7 C-T6 C-T8 C-T12 C-T13 C-T11 C-T19 C-T21

CABLE-0101

6 7 8 9

ADEM3 J2 (PRELUBE) PRELUBE SOLENOID VALVE

P300-C56 BK-16

BK-18 BK-18

CABLE-0102 A310-A226 WH-16 A310-A227 BK-16

CABLE-0004

P600-C54 WH-16 P300-C56 BK-16 P200-C55 RD-16 P900-C90 CU SHLD-16 CABLE-0300 P0EA-CC2 GY-6

PRELUBE (AIR START)

A-C25 1762942

BLOCK CONTACT U 1111324

C293-C31 RD-16 A320-C15 WH-16 A320-C29 GY-16 A320-C29 GY-16 A320-C30 WH-16

C-T3

CABLE-0140

C-T2

ADEM3 J1 (PRELUBE)

P600-C39 WH-16

5

CABLE-0178

CABLE-0104

P600-C14 WH-16 2 3 4

SERVICE TOOL CONNECTOR

C-T17 C-T15 C-T16 C-T23 C-T14 C-T1 C-T33

CABLE-0104

F3 F4 F5 F6 1

CABLE-0103

GSOV

C-T82

PIN 1

ADEM3 J2

P600-C75 WH-16 P600-C12 WH-16 P600-C3 WH-16 P600-C40 WH-16 P600-C41 WH-16 P600-C42 WH-16

P600-C38 WH-16 A330-C21 WH-16 A330-C25 GY-16 A330-C25 GY-16 A330-C27 WH-16 P300-C11 GY-16 P200-C10 RD-16

P300-C60 BK-16 C-T76 P900-C90 CU SHLD-16

RD-18 BK-18

S270-L3 CU-16 L-T1 8T8729

CABLE-0244

C293-C61 WH-16 P300-C60 BK-16 A320-C62 RD-16 P600-C90 CU SHLD-16 CABLE-0302 A330-C59 WH-16 A330-C32 WH-16

S270-L2 BK-16

VLPM

PRELUBE SOLENOID VALVE 2519396

GEN SET MPU 1895746

1 2

CABLE-0098

RD-16 RD-16 RD-16 RD-12

L-C1 1552269

CABLE-0094

SCANNER

P200-C17 P200-C50 P200-C18 P200-C20

S270-L2 BK-16

S270-L1 RD-16

ADEM3 J1

C293-C61 WH-16 C-T81 P200-C17 RD-16 C-T30 P200-C50 RD-16 C-T41 P200-C18 RD-16 C-T20 P200-C20 RD-12 C-T22 P200-C55 RD-16 C-T75 A330-C59 WH-16 C-T78 C-T39 A330-C32 WH-16 C-T77 P600-C54 WH-16 P600-C90 CU SHLD-16

CABLE-0021

CABLE-0241

C-T32 C-T18 C-T40 C-T24 C-T80

S270-L1 RD-16

1 2

CABLE-0100 A320-A275 BK-16 A320-A276 WH-16

VLPM

P260-C4 RD-16 P300-C5 GY-16 P600-C40 WH-16 P600-C41 WH-16 P240-C7 RD-16 P300-C8 GY-16 P600-C42 WH-16 P200-C9 RD-16 P300-C19 BK-16 P600-C75 WH-16 P300-C76 BK-16 P200-C1 RD-12 P300-C2 GY-12 P600-C12 WH-16 P600-C3 WH-16 P300-C13 GY-16

A B C G E F D H I N M P R S K J L W U V X Y Z T O _A _B _E _D _C

PRELUBE PRESSURE SWITCH 1501240 CABLE-0098

D200-A36 YL-19 D200-A37 GN-19

Y L K G X T U J M B E V D F W C Z Q P A R N H S

A-C20 1053805 P200-A12 WH-16 1 P300-A13 BK-16 16 P900-A232 CU SHLD-16 3 4 P600-A508 RD-16 5 M400-A500 CU-16 6 7 8 9 M400-A241 BK-16 10 CABLE-0363 11 D200-A16 GN-19 21 D200-A15 YL-19 13 D200-A17 SHLD-19 14 15 2 17 M400-A239 RD-16 18 19 20 12 22 23

ENGINE INTERFACE BOX

A320-C15 WH-16 A320-C30 WH-16 A330-C21 WH-16 A330-C27 WH-16 C293-C31 RD-16 P200-C1 RD-12 P200-C9 RD-16 P200-C10 RD-16 P240-C7 RD-16 P260-C4 RD-16 P300-C2 GY-12 P300-C5 GY-16 P300-C8 GY-16 P300-C11 GY-16 P300-C13 GY-16 P300-C19 BK-16 P300-C76 BK-16 P600-C38 WH-16

P697-F20 WH-16

PIN 2

L-T2 8T8729

BK-18 BK-18

A-C27 1762942

CABLE-0186

C-C2 9X8062

RD-12 RD-16 RD-16 RD-16 RD-16

PLUG INTO A-C3 EMCP III

CYL NO. 1&3

PIN 3

P300-A502 BK-16 P600-A501 WH-16

P300-A504 BK-16 P600-A503 WH-16 CABLE-0247

A-C21 9X9867

P960-A230 CU SHLD-16 P260-A174 WH-16 P300-A229 BK-16 P600-A507 RD-16 P600-A509 RD-16 P240-A180 WH-16 P300-A186 BK-16 P940-A231 CU SHLD-16 P600-A508 RD-16 P200-A12 WH-16 P300-A13 BK-16 P900-A232 CU SHLD-16 P600-A503 WH-16 P300-A504 BK-16 P200-A2 RD-12 P300-A3 BK-12 P600-A270 WH-12 P600-A165 WH-16 P300-A164 BK-16 P300-A502 BK-16 P600-A501 WH-16 A330-A155 WH-16 A330-A179 BK-16 A330-A166 BK-16 A330-A154 WH-16 P300-A171 BK-16 P200-A170 WH-16 P300-A272 BK-16 C293-A271 WH-16 A320-A273 WH-16 A320-A274 BK-16 A320-A275 BK-16 A320-A276 WH-16

P200-C20 P200-C18 P200-C50 P200-C17 A320-C62

A B C

L-T3 8T8729

CABLE-0244

CABLE-0186

CABLE-0241

P200-A12 WH-16 P300-A13 BK-16 P900-A232 CU SHLD-16 P600-A508 RD-16

P200-A170 WH-16 P300-A171 BK-16 CABLE-0178

CABLE-0140

CABLE-0104

C293-A271 WH-16 P300-A272 BK-16

A330-A154 WH-16 A330-A166 BK-16

CABLE-0103

A330-A155 WH-16 A330-A179 BK-16

A320-A273 WH-16 A320-A274 BK-16 CABLE-0101

CABLE-0100

A320-A275 BK-16 A320-A276 WH-16

P300-A164 BK-16 P600-A165 WH-16 CABLE-0098

CABLE-0094

P200-A2 RD-12 P300-A3 BK-12 P600-A270 WH-12

M164-A90 WH-16 M180-A106 WH-16 M180-A107 GY-16 M190-A98 WH-16 M510-A93 WH-16 M530-A91 WH-16 P500-A147 GY-16 P613-A131 GY-16 P614-A134 RD-16 P615-A132 RD-16 P696-A29 WH-16 P697-A31 WH-16 P698-A30 WH-16 S790-A95 WH-16

D100-A150 PK-16 D100-A151 PU-16

M120-A136 WH-16 M140-A28 WH-16 C256-A92 GY-16 C256-A142 GY-16

CABLE-0038

CABLE-0070

D200-A185 GN-19 D200-A6 SHLD-19 D200-A169 YL-19

M170-A86 WH-16 M170-A97 CU SHLD-16 M170-A105 BK-16 M170-A88 RD-16

C100-A5 GY-16 C100-A4 RD-16

A320-A275 BK-16 A320-A276 WH-16

TEC-JET

GEN SET MAGNETIC PICK-UP

OR-18 BK-18 WH-18

SENSOR

A310-A226 WH-16 A310-A227 BK-16

THROTTLE

P502A-M4 BK-16

BYPASS

RHDS A DETONATION 1420215 VS GROUND SIGNAL

RHDS B DETONATION SENSOR 1420215 VS OR-18 GROUND BK-18 SIGNAL WH-18

A B C OR-18 BK-18 WH-18

SENSOR

RHDS C DETONATION 1420215 VS GROUND SIGNAL

CABLE-0246

P502D-M38 BK-16

S386-M18 BK-16 S386-M20 CU SHLD-16

S380-M8 CU SHLD-16 S380-M5 RD-16 S380-M6 BK-16 S380-M7 WH-16 M-C1 CABLE-0208 8T8731

S382-M12 CU SHLD-16 S382-M9 RD-16 A S382-M10 BK-16 B S382-M11 WH-16 C M-C3 CABLE-0209 8T8731

SHLD-16 RD-16 BK-16 WH-16 CABLE-0210 S384-M16 CU S384-M13 S384-M14 S384-M15 M-C5 8T8731

S386-M20 CU SHLD-16 S386-M17 RD-16 S386-M18 BK-16 S386-M19 WH-16 M-C7 CABLE-0211 8T8731

A B C OR-18 BK-18 WH-18

SENSOR

RHDS D DETONATION 1420215 VS GROUND SIGNAL

CYL NO. 5&7

P402B-M2 RD-16

S384-M13 RD-16 S386-M17 RD-16

P502C-M37 BK-16 P502D-M38 BK-16

S384-M14 BK-16 S384-M16 CU SHLD-16

CYL NO. 9&11

S380-M5 RD-16 S382-M9 RD-16

P502C-M37 BK-16

S382-M10 BK-16 S382-M12 CU SHLD-16

CYL NO. 13&15

A-C22 7N9742

M400-A236 CU-16 M400-A234 BK-16 M400-A233 RD-16

CABLE-0186

TWISTED PAIR

RD-12 RD-16 RD-16 RD-16

S386-M17 RD-16 S386-M19 WH-16 S380-M6 BK-16 S380-M8 CU SHLD-16

CABLE-0100

S386-M19 WH-16 S384-M15 WH-16 S380-M7 WH-16 S382-M11 WH-16

P200-C20 P200-C18 P200-C50 P200-C17

S384-M15 WH-16 S384-M13 RD-16

CONNECT TO K-C6 FROM INTERNAL HARNESS LOCATION: J-1

CABLE-0102

A B C D E F G H I J K L M N

P300-A164 BK-16 P600-A165 WH-16

M-C9 1543178

CABLE-0098

P502F-M40 BK-16

P502A-M4 BK-16 S380-M7 WH-16 S382-M11 WH-16 S384-M15 WH-16 P502B-M1 BK-16 P402C-M3 RD-16 S386-M19 WH-16 S381-M23 WH-16 S383-M27 WH-16 P402B-M2 RD-16 S385-M31 WH-16 S387-M35 WH-16

P502B-M1 BK-16

D200-A162 YL-19 D200-A183 GN-19 D200-A9 SHLD-19

P502F-M39 BK-16 P502F-M40 BK-16

D200-A169 YL-19 D200-A185 GN-19 D200-A6 SHLD-19

P402C-M3 RD-16

S385-M29 RD-16 S387-M33 RD-16

CABLE-0182

S381-M21 RD-16 S383-M25 RD-16

P502F-M39 BK-16

S382-M9 RD-16 S382-M11 WH-16

G

CONNECT WITH M-C9 FROM DETONATION HARNESS LOCATION: H-12

P300-A186 BK-16 P940-A231 CU SHLD-16

CABLE-0038

S381-M24 CU SHLD-16 S381-M22 BK-16

H

RD

P300-A164 BK-16 P600-A165 WH-16 CABLE-0098

S381-M23 WH-16 S383-M27 WH-16 S385-M31 WH-16 S387-M35 WH-16

S380-M5 RD-16 S380-M7 WH-16

CYL #1

P260-A174 WH-16 P300-A229 BK-16 P600-A507 RD-16 P960-A230 CU SHLD-16 CABLE-0246

P300-A502 BK-16 P600-A501 WH-16 CABLE-0244

CABLE-0247

S387-M33 RD-16 S387-M35 WH-16

S387-M34 BK-16 S387-M36 CU SHLD-16

YL

CABLE-0184

S383-M25 RD-16 S383-M27 WH-16

S385-M30 BK-16 S385-M32 CU SHLD-16

H-C1 1552269

CABLE-0228

A B C D E F G H I J K L M N

S381-M21 RD-16 S381-M23 WH-16

S383-M26 BK-16 S383-M28 CU SHLD-16

F

P502A-K54 BK-16 S380-K300 BK-16 S382-K301 BK-16 S384-K302 BK-16 P502B-K12 BK-16 P402C-K299 BK-16 S386-K303 BK-16 S381-K304 BK-16 S383-K305 BK-16 P402B-K298 BK-16 S385-K306 BK-16 S387-K307 BK-16

D200-K267 YL-19 D200-K266 GN-19 D200-K7 SHLD-19 P300-A504 BK-16 P600-A503 WH-16 CABLE-0241

D200-A162 YL-19 D200-A183 GN-19 D200-A9 SHLD-19 CABLE-0182

D200-A169 YL-19 D200-A185 GN-19 D200-A6 SHLD-19 CABLE-0038

S383-K305 BK-16 S385-K306 BK-16 S387-K307 BK-16 S381-K304 BK-16 S386-K303 BK-16 S384-K302 BK-16 S382-K301 BK-16 S380-K300 BK-16 P502B-K12 BK-16 P502A-K54 BK-16 P402C-K299 BK-16 P402B-K298 BK-16 D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19 CABLE-0147

A320-A275 BK-16 A320-A276 WH-16 CABLE-0100

P600-K270 BK-12

P200-K170 BK-16 P300-K171 BK-16

P200-K2 BK-12 P300-K3 BK-12

A330-K179 BK-16 A330-K155 BK-16

CABLE-0101

CABLE-0230

CABLE-0228

A330-A154 WH-16 A330-A166 BK-16 CABLE-0104

RD-16 BK-16 WH-16 CU SHLD-16 RD-16 BK-16 CU-16 RD-16 BK-16 CU-16 S610-A294 S610-A295 S610-A296 S610-A297 M400-A233 M400-A234 M400-A236 M400-A239 M400-A241 M400-A500 CABLE-0180

CABLE-0011

CABLE-0010

CABLE-0146

CABLE-0009

CABLE-0005

CABLE-0004

CABLE-0008

CABLE-0007

CABLE-0126

DETONATION

CABLE-0006

TWISTED PAIR

CABLE-0102

M153-K111 BK-16 M152-K110 BK-16

C293-K271 BK-16

K-C4 9X8062 A320-K274 BK-16 A320-K273 BK-16

A-C2 9X9867 A A320-A274 BK-16 B A320-A273 WH-16 C CABLE-0140 D C293-A271 WH-16 E P300-A272 BK-16 F A330-A179 BK-16 G A330-A155 WH-16 H CABLE-0103 J K L CABLE-0094 M P200-A2 RD-12 N P300-A3 BK-12 P O P600-A270 WH-12 R S CABLE-0178 T P200-A170 WH-16 U P300-A171 BK-16 V W X Y Z I _A _B _C _D _E

S610-K294 BK-16 S610-K295 BK-16 S610-K296 BK-16 S610-K297 BK-16 M400-K230 BK-16 M400-K231 BK-16 M400-K232 BK-18 M400-K6 BK-16 M400-K7 BK-16 M400-K8 BK-18

M120-K136 BK-16 P698-K30 BK-16 M530-K91 BK-16 P500-K147 BK-16 M180-K107 BK-16 P696-K29 BK-16 M510-K93 BK-16 S790-K95 BK-16 M164-K90 BK-16 M190-K98 BK-16 C256-K92 BK-16 M140-K28 BK-16 P613-K131 BK-16 P697-K31 BK-16 P615-K132 BK-16 P614-K134 BK-16 A310-K226 BK-16 A310-K227 BK-16 C100-K5 BK-16 C100-K4 BK-16 D200-K1 SHLD-19 D200-K268 GN-19 D200-K269 YL-19 S000-K194 BK-16 S000-K195 BK-16 S000-K196 BK-16 S000-K87 BK-16 S030-K197 BK-16 S030-K198 BK-16 S030-K253 BK-16 S010-K199 BK-16 S010-K200 BK-16 S010-K201 BK-16 S010-K252 BK-16 S100-K188 BK-16 S100-K189 BK-16 S100-K190 BK-16 S100-K96 BK-16 C130-K69 BK-16 S101-K191 BK-16 S101-K192 BK-16 S101-K193 BK-16 S101-K94 BK-16 S110-K202 BK-16 S110-K203 BK-16 S110-K204 BK-16 S110-K251 BK-16 S510-K285 BK-16 S510-K286 BK-16 S130-K205 BK-16 S130-K206 BK-16 S130-K207 BK-16 S130-K320 BK-16 S850-K103 BK-16 S850-K113 BK-16 S850-K209 BK-16 S850-K210 BK-16 P500-K208 BK-16

K-C3 2339224 D100-K150 BK-16 D100-K151 BK-16 M180-K106 BK-16 C256-K142 BK-16 M170-K88 BK-16 M170-K105 BK-16 M170-K86 BK-16

A B C D E F H J K L M N P R S T U V W X Y Z _A _B _C _D _F _G _H _I _J _K _M _N _P _Q _R _S _T _U _V _W _X _Y _Z AA AB AC AD AE AF AH AJ AK AL AM AN AP AR AS AT AU AV AW AX AY AZ BA BB BC BD BE BF BH BJ BK BL BM BN BP BR BS BT BU BV A-C1 2339217 D100-A150 PK-16 D100-A151 PU-16 M180-A106 WH-16 C256-A142 GY-16 M170-A88 RD-16 M170-A105 BK-16 M170-A86 WH-16 M170-A97 CU SHLD-16 M120-A136 WH-16 P698-A30 WH-16 M530-A91 WH-16 P500-A147 GY-16 M180-A107 GY-16 P696-A29 WH-16 M510-A93 WH-16 S790-A95 WH-16 M164-A90 WH-16 M190-A98 WH-16 C256-A92 GY-16 M140-A28 WH-16 P613-A131 GY-16 P697-A31 WH-16 P615-A132 RD-16 P614-A134 RD-16 A310-A226 WH-16 A310-A227 BK-16 C100-A5 GY-16 C100-A4 RD-16 D200-A1 SHLD-19 D200-A268 GN-19 D200-A269 YL-19 S000-A194 RD-16 S000-A195 BK-16 S000-A196 WH-16 S000-A87 CU SHLD-16 S030-A197 RD-16 S030-A198 BK-16 S030-A253 CU-16 S010-A199 RD-16 S010-A200 BK-16 S010-A201 WH-16 S010-A252 CU SHLD-16 S100-A188 RD-16 S100-A189 BK-16 S100-A190 WH-16 S100-A96 CU SHLD-16 C130-A69 WH-16 S101-A191 RD-16 S101-A192 BK-16 S101-A193 WH-16 S101-A94 CU SHLD-16 S110-A202 RD-16 S110-A203 BK-16 S110-A204 WH-16 S110-A251 CU SHLD-16 S510-A285 WH-16 S510-A286 BK-16 S130-A205 RD-16 S130-A206 BK-16 S130-A207 WH-16 S130-A268 CU SHLD-16 S850-A103 RD-16 S850-A113 BK-16 S850-A209 WH-16 S850-A210 CU SHLD-16 P500-A208 GY-16

M-C2 8T8731

K-C8 1552269 1 2 TIMING CAL CONN

CABLE-0192

D200-K10 GN-19 D200-K11 YL-19 D200-K12 SHLD-19 CABLE-0361

P200-K170 BK-16 P300-K171 BK-16

M153-K111 BK-16 M152-K110 BK-16

D100-K172 BK-16 D100-K173 BK-16

INTERNAL A3 BOX

K-C9 3E3364

J021-AP17 RD-16-PVF2 J022-AP18 BK-16-PVF2

A-T1 9W0844 PIN 6

1

1 2 3 4 5 6 7 8 9 10 11 12 15 13 18 16 35 14 17 20 21 22 23 24 25 26 27 28 29 30 31 49 33 32 19 36 37 38 39 40 41 48 43 44 45 46 47 42 34 50 51 52 53 54 55 56 58 60 59 68 61 62 63 64 65 66 67 57 69 70 P401-K72 BK-16 P501-K73 BK-16 S110-K202 BK-16 P501-K75 BK-16

S130-K207 BK-16 C130-K69 BK-16

J031-E24 RD-16 J032-E25 GY-16 J041-E26 RD-16 J042-E27 GY-16 M140-K28 BK-16 P696-K29 BK-16 P698-K30 BK-16 P697-K31 BK-16 J091-E32 RD-16 J092-E33 GY-16 J101-E34 RD-16 J102-E35 GY-16 S380-K300 BK-16 S382-K301 BK-16 S384-K302 BK-16 S386-K303 BK-16 J151-E40 RD-16 J152-E41 GY-16 J161-E42 RD-16 J162-E43 GY-16 S381-K304 BK-16 S383-K305 BK-16 S385-K306 BK-16 S387-K307 BK-16 J111-E48 RD-16 J112-E49 GY-16 J121-E50 RD-16 J122-E51 GY-16 J081-E52 RD-16 P500-K208 BK-16 P502A-K54 BK-16 P502B-K12 BK-16 P402B-K298 BK-16 P402C-K299 BK-16 J131-E58 RD-16 J132-E59 GY-16 J141-E60 RD-16 J142-E61 GY-16 J082-E62 GY-16 S510-K285 BK-16 S510-K286 BK-16 S130-K205 BK-16 S130-K66 BK-16

CABLE-0361

SERVICE TOOL

J041-AP19 RD-16-PVF2 J042-AP20 BK-16-PVF2

1 2

+5V SUPPLY 5V RETURN +8V SUPPLY DIGITAL RETURN

GECM (A3) CONNECTOR J1

COOLANT OUT PRESS SIG COOLANT INLET PRESS + COMPRESSOR PRESS SIG

CYL #3 CYL #3 CYL #4 CYL #4 RUN RELAY CRANK TERMINATE ENGINE FAILURE ACTIVE ALARM CYL #9 CYL #9 CYL #10 CYL #10 DET. A SIG (RIGHT) DET. B SIG (RIGHT) DET. C SIG (RIGHT) DET. D SIG (RIGHT) CYL #15 CYL #15 CYL #16 CYL #16 DET. E SIG (LEFT) DET. F SIG (LEFT) DET. G SIG (LEFT) DET. H SIG (LEFT) CYL #11 CYL #11 CYL #12 CYL #12 CYL #8 COOLANT INLET PRESS SW DET. RETURN (RIGHT) DET. RETURN (LEFT) DET. +8VDC (RIGHT) DET. +8VDC (LEFT) CYL #13 CYL #13 CYL #14 CYL #14 CYL #8 NOX BUFFER DIGITAL NOX BUFFER GROUND COOLANT OUT PRESS +8V COOLANT OUT PRESS GROUND

#5 #5 #6 #6 #7

AIR/ELEC START RETURN GAS SHUTOFF VALVE RETURN PRELUBE RELAY RETURN A310-K227 BK-16 A330-K179 BK-16 A320-K274 BK-16

A310-K226 BK-16 A330-K155 BK-16 A320-K273 BK-16

D100-K172 BK-16 D100-K173 BK-16 D200-K10 GN-19 D200-K11 YL-19 D200-K12 SHLD-19

S385-M29 RD-16 S385-M31 WH-16

CYL #2

CYL CYL CYL CYL CYL

CYL CYL CYL CYL CYL RD-16 GY-16 RD-16 GY-16 RD-16 J011-E1 J012-E2 J021-E3 J022-E4 J071-E5

J141-E60 RD-16 J142-E61 GY-16 J161-E42 RD-16 J162-E43 GY-16 J011-E1 RD-16 J012-E2 GY-16 J031-E24 RD-16 J032-E25 GY-16 J051-E14 RD-16 J052-E15 GY-16 J071-E5 RD-16 J072-E18 GY-16 J091-E32 RD-16 J152-E41 GY-16 J131-E58 RD-16 J132-E59 GY-16 J111-E48 RD-16 J112-E49 GY-16 J092-E33 GY-16 J151-E40 RD-16 J021-E3 RD-16 J022-E4 GY-16 J041-E26 RD-16 J042-E27 GY-16 J061-E16 RD-16 J062-E17 GY-16 J081-E52 RD-16 J082-E62 GY-16 J101-E34 RD-16 J102-E35 GY-16 J121-E50 RD-16 J122-E51 GY-16 LHDS E DETONATION SENSOR 1420215 OR-18 VS BK-18 GROUND WH-18 SIGNAL

OR-18 A BK-18 B WH-18 C M-C4 8T8731

A B C

LHDS F DETONATION SENSOR 1420215 VS GROUND SIGNAL

LHDS G DETONATION SENSOR 1420215 VS GROUND SIGNAL

P200-K170 BK-16 P300-K171 BK-16

D200-A288 YL-19 D200-A287 GN-19 D200-A289 SHLD-19

1 2

A B C D E F G H J

CABLE-0070

J061-AP21 RD-16-PVF2 J062-AP22 BK-16-PVF2

CYL NO. 2&4

CABLE-0212 S381-M24 CU SHLD-16 S381-M21 RD-16 S381-M22 BK-16 S381-M23 WH-16

1 2

SHLD-16 RD-16 BK-16 WH-16

J081-AP23 RD-16-PVF2 J082-AP24 BK-16-PVF2

OR-18 A BK-18 B WH-18 C M-C6 8T8731

AP-C7 3E3361 AP-C11 3E3361 AP-C13 3E3361 AP-C15 3E3361

1 2

FUSED BATT + BATT UNUSED CAT DATA LINK + CAT DATA LINK CAN DATA LINK CAN DATA LINK + CAN DATA LINK SH UNUSED

K-C5 2654123

TWISTED PAIR

CABLE-0147

CYL #4

J101-AP25 RD-16-PVF2 J102-AP26 BK-16-PVF2

CABLE-0213 S383-M28 CU S383-M25 S383-M26 S383-M27

CYL #6

1 2

CYL NO. 6&8

CYL NO. 10&12

SHLD-16 RD-16 BK-16 WH-16

I

CYL NO. 14&16

J121-AP27 RD-16-PVF2 J122-AP28 BK-16-PVF2

CABLE-0214 S385-M32 CU S385-M29 S385-M30 S385-M31

CYL #8

J141-AP29 RD-16-PVF2 J142-AP30 BK-16-PVF2

1 2

2

CABLE-0127

LHDS H DETONATION SENSOR 1420215 VS GROUND SIGNAL

CYL #10

J161-AP31 RD-16-PVF2 J162-AP32 BK-16-PVF2

1 2

3

K-C6 1543170

OR-18 A BK-18 B WH-18 C M-C8 8T8731

CYL #12

1 2

4

K

SHLD-16 RD-16 BK-16 WH-16

CYL #14

J151-AP16 RD-16-PVF2 J152-AP10 BK-16-PVF2

J111-AP13 RD-16-PVF2 J112-AP14 BK-16-PVF2

K-C1 1607690

5

TWISTED PAIR

CABLE-0215 S387-M36 CU S387-M33 S387-M34 S387-M35

J

1 2

AP-C16 3E3361

CYL #16

J131-AP11 RD-16-PVF2 J132-AP12 BK-16-PVF2

AP-C14 3E3361

CYL #15

AP-C17 E-C1 1108359 1080335 A J011-E1 RD-16 J011-AP1 RD-16-PVF2 B J012-E2 GY-16 J012-AP2 BK-16-PVF2 C J031-E24 RD-16 J031-AP3 RD-16-PVF2 D J032-AP4 BK-16-PVF2 J032-E25 GY-16 E J051-E14 RD-16 J051-AP5 RD-16-PVF2 F J052-E15 GY-16 J052-AP6 BK-16-PVF2 G J071-E5 RD-16 J071-AP7 RD-16-PVF2 H J072-AP8 BK-16-PVF2 J072-E18 GY-16 J J091-E32 RD-16 J091-AP9 RD-16-PVF2 K J152-E41 GY-16 J152-AP10 BK-16-PVF2 L J131-E58 RD-16 J131-AP11 RD-16-PVF2 M J132-E59 GY-16 J132-AP12 BK-16-PVF2 N J111-E48 RD-16 J111-AP13 RD-16-PVF2 P J112-E49 GY-16 J112-AP14 BK-16-PVF2 R J092-AP15 BK-16-PVF2 J092-E33 GY-16 S J151-E40 RD-16 J151-AP16 RD-16-PVF2 T U V J021-AP17 RD-16-PVF2 J021-E3 RD-16 W J022-AP18 BK-16-PVF2 J022-E4 GY-16 X J041-AP19 RD-16-PVF2 J041-E26 RD-16 Z J042-AP20 BK-16-PVF2 J042-E27 GY-16 _A _B _C J061-E16 RD-16 J061-AP21 RD-16-PVF2 _D J062-AP22 BK-16-PVF2 J062-E17 GY-16 _E J081-E52 RD-16 J081-AP23 RD-16-PVF2 _F J082-AP24 BK-16-PVF2 J082-E62 GY-16 _G _H J101-E34 RD-16 J101-AP25 RD-16-PVF2 _J J102-AP26 BK-16-PVF2 J102-E35 GY-16 _K J121-AP27 RD-16-PVF2 J121-E50 RD-16 _M J122-AP28 BK-16-PVF2 J122-E51 GY-16 _N J141-AP29 RD-16-PVF2 J141-E60 RD-16 _P J142-AP30 BK-16-PVF2 J142-E61 GY-16 _R J161-AP31 RD-16-PVF2 J161-E42 RD-16 _S J162-AP32 BK-16-PVF2 J162-E43 GY-16

J091-AP9 RD-16-PVF2 J092-AP15 BK-16-PVF2

1 2

AP-C12 3E3361

CYL #13

J071-AP7 RD-16-PVF2 J072-AP8 BK-16-PVF2

1 2

AP-C10 3E3361

CYL #11

AP-C8 3E3361

K

1 2

AP-C6 3E3361

CYL #9

1 2

AP-C4 3E3361

CYL #7

AP-C9 3E3361

K-C2 1471443

ADEM3 J1 2519384

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

ADEM3 J2 2519384

RD-16 GY-16 RD-16 GY-16 GY-16

J051-AP5 RD-16-PVF2 J052-AP6 BK-16-PVF2

J051-E14 J052-E15 J061-E16 J062-E17 J072-E18

1 2

AIR/ELEC START SIG. + GAS SHUTOFF CIRCUIT + PRELUBE RELAY

J031-AP3 RD-16-PVF2 J032-AP4 BK-16-PVF2

#1 #1 #2 #2 #7

1 2

6

FUSED BATT + (TO GECM1) MANUAL PRELUBE (COMMAND IN) PWM + (TEC-JET) PWM RETURN PWM+ (BYPASS) UNCONNECTED STOP START BATT - (TO GECM1) AUTO BATT - (TO GECM1) ON/OFF GRIG SWITCH IN BATT - (TO GECM1) FUSED BATT + (TO GECM1) BATT - (TO GECM1) FUSED BATT + KEY (TO GECM)

8

CAN SHIELD CAN DATA LINK CAN DATA LINK + SPD TIMING COM. FUSED BATT + (TO GECM1) FUSED BATT + (TO GECM1)

9

CABLE-0125 D200-K112 SHLD-19 D200-K104 GN-19 D200-K120 YL-19 S850-K121 BK-16 P200-K122 BK-16 P200-K123 BK-16

10

SPD TIMING +12V

11

TIMING CAL TIMING CAL +

12

M152-K110 BK-16 M153-K111 BK-16

13

S850-K103 BK-16

14

PRELUBE SWITCH SIGNAL (+) DESIRED SPD 4-20 IN + (OPTIONAL) DESIRED SPD 4-20 IN - (OPTIONAL)

15

C100-K4 BK-16 M180-K106 BK-16 M180-K107 BK-16

16

GECM (A3) CONNECTOR J2

AP-C1 3E3361

CYL #5

J011-AP1 RD-16-PVF2 J012-AP2 BK-16-PVF2

AP-C3 3E3361

CYL #3

L

1 2

AP-C5 3E3361

CYL #1

AP-C2 3E3361

(Dimensions: 48 inches x 35 inches)

17 IGNITION HARNESS NOTE B

36 Page,

KENR8988

18

6

5

4

Components are shown installed on a fully operable engine with the key in the off position and engine not running.

3

2

1

A