Advance Product Quality Planning - Matrix [PDF]

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ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart @ Involves Management's Review

X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT

1.PLAN AND DEFINE PROGRAM

Phases

S.No.

DESCRIPTION

Doc. Informatio n No Issue No

LEGEND

NPD

ECN

PCN

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT Custom MGT er

MKT

NPD

1.01

Receipt review of enquiry, Engineering drawing and Engg specfication and material specification

Y

X

1.02

Feasibility study

Y

X

1.03

Identification of special characteristics

Y

X

1.04

Review of customer specific requirement check list

Y

X

1.05

Quotation

Y

1.06

Receipt of conformation from the customer

Y

1.07

Contract review

Y

1.08

Preparation of project development team

Y

1.09

Past history study & Quality information

Y

1.10

Joint review of QMS

Y

1.11

Project planning

Y

1.12

List of special charactristics

Y

X

1.13

Preliminary process flow chart

Y

X

X

O

QA

PUR

MFG

DOCUMENTS

Feasibility Review O

O

X

O

O

X

X

X

O

O X

O

O

COMMTRADE METALS

X

O

X

Past History Report

O X

X Process Flow Chart

1.PLAN AND DEFINE PRO

2 of 6

ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart @ Involves Management's Review

X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT

2.Preliminary Manufacturing Process Design & Development

1.PLAN AND DEFINE PROGRAM

Phases

S.No.

DESCRIPTION

Doc. Informatio n No Issue No

LEGEND

NPD

ECN

PCN

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT Custom MGT er

MKT

NPD

QA

X

X

PUR

MFG

DOCUMENTS

1.14

Realiability and quality goals

Y

1.15

Preliminary BOM

Y

1.16

Training

Y

1.17

Lesson learnt

Y

1.18

Manpower Allocation

1.19

Capital Requirement

Y

X

1.20

Area location

Y

X

1.21

Raw material development and procurement

Y

O

1.22

Team feasibility commitment

Y

X

O

O

O

1.23

Top Management Review

Y

O

X

O

O

O

MOM

1.24

CFT Review

Y

O

X

O

O

O

MOM

2.01

Key Characteristics

Y

X

O

2.02

Process Flow Diagram

Y

X

O

X Y

O

COMMTRADE METALS

O

O

O

Prelimiary BOM

O

O

X

Training Records

X

X

O

Lesson Learnt Sheet

O

O

X

O O

O O

O X

O Process Flow diagram

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ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart 2.Preliminary Manufacturing Process Design & Development

@ Involves Management's Review

2.Preliminary Manufacturing Process Design & Development

Phases

Doc. Informatio n No Issue No

LEGEND X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT

S.No.

DESCRIPTION

2.03

Process FMEA, control plan & SOP

Y

X

2.04

Supervisor & Operator Training

Y

X

O

2.05

Tool,Mould, Fixture,Gauges & Measuring Equipment list

Y

X

O

2.06

Release of purchase order

Y

2.07

FTG Requirments

NPD

ECN

PCN

Custom MGT er

MKT

NPD

QA

PUR

MFG

DOCUMENTS

O

Reports

O

Training Records

X

2.07.01 Die Development

Y

X

O

2.07.02 Machine Requirement

Y

X

O

2.07.03 Design study for fixture

Y

X

O

2.07.04 Gauges

Y

X

2.07.05 Operator Training

Y

X

O

O Training Records

2.08

Die Trail & Layout Inspection

Y

X

O

2.09

Fixture & Tool Installation

Y

X

O

O

2.10

Machining Trail & Layout Inspection

Y

X

O

O

2.11

Packing Standard

Y

X

COMMTRADE METALS

Inspection Reports

Inspection Reports Packing Standard

2.Preliminary Manufacturing Process Design & Develo

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ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart

ing Process,product validation and mass production

3.Final Manufacturing Process

Phases

@ Involves Management's Review

X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT S.No.

DESCRIPTION

Doc. Informatio n No Issue No

LEGEND

NPD

ECN

PCN

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT Custom MGT er

MKT

NPD

QA

PUR

MFG

X

O

O

O

X

O

2.12

Project Review

Y

2.13

Top Management Review

Y

2.14

Submission of proto sample/PP sample

Y

2.15

Customer Approval/Feed back

Y

3.01

Final Process Flow chart

Y

X

3.02

Review of PFMEA

Y

X

3.03

Review of Control Plan

Y

X

3.04

SOP

Y

X

3.05

Operator Training

Y

X

3.06

MSA & Process capability analysis plan

Y

O

3.07

Project Review

Y

X

4.01

Initial Production run

Y

X

O

4.02

MSA report

Y

O

X

4.03

Operator Training

Y

X

4.04

Process capability

Y

O

X

4.05

Supplier PPAP Approval Y

X

O

4.05.01 Review of Process FMEA, Control plan, SOP

DOCUMENTS

X O

O

X

COMMTRADE METALS

Process flow chart O

PFMEA Report

O

Training Records

X

O MSA Report O

Training Records

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4.Manufacturing Process,product validation and mass production

ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart

5.FEEDBACK ASSESSMENT AND CORRECTIVE ACTION

Phases

Rev No.

@ Involves Management's Review

X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT S.No.

DESCRIPTION

Doc. Informatio n No Issue No

LEGEND

NPD

ECN

PCN

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT Custom MGT er

MKT

NPD

QA

4.05.02 Production run for PPAP

Y

X

O

4.05.03 Project Review

Y

X

O

4.05.04 Quality Planning & signoff

Y

X

O

4.06

Release of Control plan, drawing, SOP & Tooling List

Y

X

O

4.07

SOP Signoff

Y

X

O

Y

X

O

4.07.01 SOP-Mass Production

PUR

MFG

MOM

APQP Problem summary sheet

5.01

Customer Feedback

Y

X

O

O

5.02

Corrective Action

Y

X

O

O

5.03

Leasson Learned

Y

X

O

O

5.04

Project Handover

Y

X

Description

Date

COMMTRADE METALS

Prepared by

DOCUMENTS

O

6 of 6

ADVANCE PRODUCT QUALITY PLANNING - MATRIX CATEGORY FOR APQP *** Critical Activities - requires micro level timing chart @ Involves Management's Review

X

Primary Responsibility

O

Supporting Responsibility

Y

Applicable

TYPE OF DEVELOPMENT Phases

S.No.

DESCRIPTION

Doc. Informatio n No Issue No

LEGEND

NPD

ECN

PCN

Rev.No Rev.Date

RESPONSIBLE DEPARTMENT Custom MGT er

COMMTRADE METALS

MKT

NPD

QA

PUR

MFG

DOCUMENTS