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PARTS CATALOG
9000
SERIES OFF-HIGHWAY TRANSMISSIONS PC1830EN CD Version
How to use this CD
How to use this CD This CD was designed to use the Bookmark feature in Adobe Reader for navigation. When viewing this CD in Adobe Reader, if the Bookmark feature is not turned on, click VIEW, NAVIGATION TABS, and check BOOKMARKS.
The Bookmarks will be displayed on the left side of your screen. When the Bookmark feature has been opened, click on a Section entry and the corresponding Section will appear. In Bookmarks, clicking on the “+” next to an entry will expand that entry to display its contents. A “-” next to the entry indicates the the enty is already expanded.
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y*
Parts Catalog
2010 JANUARY 01 PC1830EN
Allison Transmission OFF-HIGHWAY MODELS CLBT 9680, CLBT 9681, CLBT 9686 CLT 9485, CLT 9681, CLT 9880, CLT 9884, CLT 9885 H 9610A, H 9610AR M 9600A, M 9600AR, M 9610A, M 9610AR S 9600A, S 9600M, S 9610A, S 9610M S 9800M, S 9805M, S 9806M, S 9810M, S 9820M
Allison Transmission, Inc. P.O. Box 894 Indianapolis, Indiana 46206-0894 www.allisontransmission.com
Printed in USA
Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG TRADEMARK USE
The following trademarks are the property of the companies indicated: • • • • • • •
Loctite® is a registered trademark of the Loctite Corporation. Loctite® Klean N Prime™ is a trademark of the Loctite Corporation. Loctite® 271™ is a trademark of the Loctite Corporation. Red Loctite® 271™ is a trademark of the Loctite Corporation. Teflon® is a registered trademark of DuPont Corporation. Ultipor ll® is a registered trademark of the Pall Corporation. Viton® is a registered trademark of DuPont Corporation.
SERVICE LITERATURE This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul, and parts support for your transmission. For maximum performance and service life from your unit, you may order additional publications via web, FAX or phone. WEB: www.allisontransmissionpublications.com FAX: 317-471-4996 TOLL FREE: 888-666-5799 INTERNATIONAL: 317-471-4995 (surcharge will be applied for orders placed via phone or FAX.) For more information about Allison products please visit www.allisontransmission.com
9000 Series Service Literature
Publication Name *Operator’s Manual *Operator’s Manual Electronic Controls *Parts Catalog Service Manual Service Manual Electronic Controls
Publication No. OM1318EN OM2034EN PC1830EN CD1830EN SM1833EN SM1833EN SM2035EN SM2057EN
Troubleshooting Manual Electronic Controls TS2712EN * Also Available On The Internet At www.allisontransmission.com
2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD1830EN) Faster customer service is possible by using your PC to more rapidly find parts information. Order CD1830EN and begin using this technology to your advantage. MODELS COVERED A complete A/N listing of all 9000 Series models covered by this catalog can be found starting on Page 20. TRANSMISSION ASSEMBLY PART NUMBER (A/N) To use this catalog you must know the Allison Transmission assembly part number (A/N) found on the transmission nameplate. The nameplate is attached to the rear cover. SERVICE KITS Available service parts kits are listed on Pages 11 through 17. NUMERICAL INDEX A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column. Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are followed by the older part number in the history column. Parts that have been replaced are followed by the part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by three asterisks (***). Parts not illustrated in the catalog are indicated with NI. CROSS-SECTION Typical cross-sectional views of the 9000 Series transmissions are shown on foldouts at the back of this catalog. HOW TO ORDER PARTS If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are included. If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part number means the part is not serviced separately. This is necessary because certain parts require factory installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under which it is indented is sent. NOTE: All parts orders must be directed to your dealer—do not send them to Allison Transmission. Always include the transmission model, the transmission assembly number, and serial number when ordering parts. Be sure to include part name and part number. WARRANTY Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission Distributor.
20100101
Copyright © 2010 Allison Transmission, Inc.
3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Sectional Index How To Use This Catalog
Intro
Pictorial Index
Pict
Service Kits
SK
Transmission Assembly Number Index
A/N
Input Flange
1-1
Output Flange
1-2
Front Cover/Converter Drive
02
Flexplate And Flywheel
03
Lockup Clutch
04
Torque Converter
05
Power Takeoff
06
Torque Converter Housing
07
Oil Pump
08
Input Bearing Retainer
09
Splitter Low Clutch
10
Splitter High Clutch
11
Splitter Planetary
12
Main Housing
13
High Range Clutch
14
Intermediate Range Planetary
15
Intermediate Range Clutch
16
Low Range Planetary
17
Low Range Clutch
18
Reverse Planetary/High Intermediate Planetary
19
Reverse Clutch/High Intermediate Clutch
20
Rear Cover and Speedometer
21
Oil Pan
22
Main Pressure Regulator Valve And Oil Filter
23
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20100101
PARTS CATALOG PC1830EN
Lockup Control Valve
24
Retarder Control Valve
25
Main Control Valve
26
Cover And Plate Assembly
27
Trimmer Valve
28
Parking Brake
29
Electronic Control Unit (ECU) And External Control Hardware
30
Chassis Wiring Harness
31
Chassis Wiring Harness Specifications
32
Cab Wiring Harness
33
Cab Wiring Harness Specifications
34
Secondary Wiring Harness (CEC)
35
Secondary Wiring Harness Specifications
36
Shift Selector
37
Miscellaneous Options
38
Service Information Letters
SIL
Numerical Parts Index
NP
Foldouts
FO
Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
HOW TO USE THIS CATALOG Example: To find the part number of the converter pump assembly, follow the procedure outlined below. Obtain the transmission assembly part number (P/N or A/N) and serial number shown on the nameplate. The example assembly number below reads 29507845.
ICULTURA
L
OF
CA
UNITE
DA
ILE AEROSPAC
E
ERI
OB
WORKERS
OM
Output Flange B
Lockup Clutch
Torque Converter
PTO
1
1
2
3
4
MODEL
5
6
29520677 29520678 29522895 29523972 29526978 29527854 29527898 29527931 29527934 29527935
CLT 9681 CLT 9681 CLT 9885 CLBT 9681 M 9600A S 9800M S 9800M S 9800M M 9600AR M 9600AR
E E — — D — — — D —
H H A H E C A C E H
B B — — A — — — A —
— — D D — G G G — J
B B A A C C C C C C
B B E E F H H H F H
A A A B A A A A A B
29527936 29527937 29527938 29527944 29527977
M 9600AR M 9600AR M 9600AR S 9800M M 9600AR
D — D — D
E E H A H
A — A — A
— H — J
C C C C C
F F F H G
A A A A A
IM
ENT
UT
2
AGR
UAW 933
PART NO.
XXXXX MODEL NO.
D
EM
SERIAL NO.
AN
A/N†
Front Cover Flexplate And Converter Flywheel Drive
Input Flange A
PL
Allison Transmission Indianapolis Indiana USA
AM
1
4
29520678 XX XXX
Turn to the pictorial index of exploded parts. The Torque Converter Pump Assembly is found in the Torque Converter Section on Page 5–1.1. The pictorial index for the torque converter should be similar to the example below.
Turn to Section 5 and locate Group B. The example below shows that Group B refers to Figure 5. Figure 5 shows the torque converter pump assembly as callout 21. Go to reference number 21 in the Group B text and note that the part number is listed as 29503096. To the right of the part number are recommended spare parts quantities, based on the quantity of units (transmissions) indicated in the heading. PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY PARTS CATALOG
GROUP B Torque Converter, Figure 5 TC 880, 2.20:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. REF NO. 14 21
PART NO.
NOMENCLATURE
Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779322 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503096
REQ 1 1
RECOMMENDED SPARES FOR UNITS 1–25 26–50 51–200 1 1
1 1
18 19 PUMP ASSEMBLY
TORQUE CONVERTER SECTION FIGURE 5-1.1
20
V07959.01.00.eps
21
3
Next, locate the TRANSMISSION ASSEMBLY NUMBER INDEX. An example can be found at the top of the following column. In the example, under the A/N column, find 29520678. Opposite this number, under the Group listing column for Section 5, find the letter B.
PUMP ASSEMBLY
Figure 5
NOTE: Use the basic procedure explained above to locate any part number required. Also, refer to page 3 for numerical usage and additional parts ordering information. If your transmission is an Allison remanufactured transmission, use the stamped reference number shown on the nameplate as a serial number for part listing breakpoints. 4
Copyright © 2010 Allison Transmission, Inc.
20100101
2 2
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
LOCKUP CLUTCH SECTION FIGURE 4–1.1
INPUT FLANGE SECTION FIGURE 1–1–1.1 FRONT COVER AND CONVERTER DRIVE SECTION FIGURE 2–1.1
FLEXPLATE AND FLYWHEEL SECTION FIGURE 3–1.1
TORQUE CONVERTER SECTION FIGURE 5–1.1
17
SPLITTER-LOW CLUTCH SECTION FIGURE 10–1.1
V07959.00.01.eps
Sheet 1. 9000 Series Off-Highway Transmissions Pictorial Index 20100101
Copyright © 2010 Allison Transmission, Inc.
5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
MAIN PRESSURE REGULATOR VALVE AND OIL FILTER SECTION FIGURE 23–1.1 POWER TAKEOFF SECTION FIGURE 6–1.1
LOCKUP CONTROL VALVE SECTION FIGURE 24–1.1
TORQUE CONVERTER HOUSING SECTION FIGURE 7–1.1
OIL PUMP SECTION FIGURE 8–1.1
RETARDER CONTROL VALVE SECTION FIGURE 25–1.1
INPUT BEARING RETAINER SECTION FIGURE 9–1.1
SPLITTER-HIGH CLUTCH SECTION FIGURE 11–1.1
V07960.00.00.eps
Sheet 2. 9000 Series Off-Highway Transmissions Pictorial Index 6
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate. SPLITTER PLANETARY SECTION FIGURE 12–1.1 MAIN CONTROL VALVE SECTION FIGURE 26–1.1
MAIN HOUSING SECTION FIGURE 13–1.1
OIL PAN SECTION FIGURE 22–1.1
INTERMEDIATE-RANGE PLANETARY SECTION FIGURE 15–1.1 V07961.01.00
Sheet 3. 9000 Series Off-Highway Transmissions Pictorial Index 20100101
Copyright © 2010 Allison Transmission, Inc.
7
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
TRIMMER VALVE SECTION FIGURE 28–1.1
COVER AND PLATE ASSEMBLY SECTION FIGURE 27–1.1
HIGH-RANGE CLUTCH SECTION FIGURE 14–1.1
INTERMEDIATE-RANGE CLUTCH SECTION FIGURE 16–1.1
V07962.00.00.eps
Sheet 4. 9000 Series Off-Highway Transmissions Pictorial Index 8
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
LOW-RANGE PLANETARY SECTION FIGURE 17–1.1
LOW-RANGE CLUTCH SECTION FIGURE 18–1.1
REAR PLANETARY SECTION FIGURE 19–1.1
REAR CLUTCH SECTION FIGURE 20–1.1
PARKING BRAKE SECTION FIGURE 29–1.1
REAR COVER AND SPEEDOMETER SECTION FIGURE 21–1.1
OUTPUT FLANGE SECTION FIGURE 1–2–1.1
V07963.00.01.eps
Sheet 5. 9000 Series Off-Highway Transmissions Pictorial Index 20100101
Copyright © 2010 Allison Transmission, Inc.
9
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.
NOTE: Chassis Harness Specification Section FIGURE 32–1.1 CHASSIS WIRING HARNESS SECTION FIGURE 31–1.1
ELECTRONIC CONTROL UNIT (ECU) AND EXTERNAL CONTROL HARDWARE SECTION FIGURE 30–1.1
ECU
TPS
CAB WIRING HARNESS SECTION FIGURE 33–1.1 NOTE: Cab Harness Specification Section FIGURE 34–1.1
SECONDARY WIRING HARNESS SECTION FIGURE 35–1.1 NOTE: Secondary Harness Specification Section FIGURE 36–1.1
SHIFT SELECTOR SECTION FIGURE 37-–1.1
2
3
4
5
1
M O
D
E
2
3
4
5
D
N
R
MISCELLANEOUS OPTIONS SECTION FIGURE 38–1.2
1
N
2
3
4
5
R
1 D S NO O H T IF T
N
R
N
1 D
R
2
3
4
V07964.00.01.eps
Sheet 6. 9000 Series Off-Highway Transmissions Pictorial Index 10
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544266 .
1
2
4
Contains Seals And Gaskets Necessary For Complete Transmission Rebuild. PART NO.
QTY
DESCRIPTION
115549
6
Lockwasher, Internal-Tooth, 3⁄ 8 inch
115551
14
Lockwasher, Internal-Tooth, 1⁄ 2 inch
121538
1
453606
20
552868
1
Gasket, Speedometer Drive Cover
6750220
1
Ring, Retaining, External, 4.498 inch ID
Gasket, Annular Copper, 23⁄ 32 ID x 21⁄ 2 inch OD Ball, Detent, 3⁄16 inch
6750259
4
Ring, Retaining, External, 2.328 inch ID
6755269
1
Lockstrip, Turbine Shaft
6758415
2
Lockstrip, Pitot
6758437
1
Gasket, Oil Pan
6758442
2
Gasket, PTO Cover
6759379
2
Hose, Jumper
6760112
1
Gasket, Annular Copper, 1.406 ID x 13⁄ 4 inch OD
6764333
1
O-ring, 1.036 inch ID
6768264
1
Shim, Main Pressure Regulator Valve, 0.048 inch
6768417
1
Seal Assembly, Oil, 0.691 inch OD
6769783
1
Shim, Main Pressure Regulator Valve, 0.024 inch
6770521
1
Gasket, Oil Filter Base
6770623
2
Sealring, 3.600 inch ID
6771005
1
O-ring, 0.729 inch ID
6772137
1
Shim, Lockup Valve, 0.025 inch
6772140
1
Shim, Rotor Hub, 0.025 inch
6772141
1
Shim, Rotor Hub, 0.005 inch
6774290
1
O-ring, 2.217 inch ID
6776188
8
Lockstrip, Accessory Drive Input Gear
6776241
1
Ring, Retaining, Internal, 2.949 inch OD
6776295
1
Ring, Retaining, External, 1.812 inch ID
6776297
1
Gasket, Retarder Control Valve Body
6776300
1
Gasket, Retarder Control Valve Cover
6777658
1
Gasket, Input Pump Plate
6777659
1
Gasket, Scavenge Pump Body
6777672
1
Sealring And Expander Kit. Kit Contains 6775115 Sealring, 16.451 inch ID And 6775134 Expander.
6777693
1
Gasket, Front Cover
6777698
1
Gasket, Input Pump Body
6777905
1
Sealring, 71⁄ 4 inch ID
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
11
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544266 (cont’d)
1
2
Contains Seals And Gaskets Necessary For Complete Transmission Rebuild. PART NO.
QTY
DESCRIPTION
6777990
1
Sealring And Expander Kit. Kit Contains 6777759 Sealring, 18.948 inch ID And 6777760 Expander.
6777991
1
Sealring And Expander Kit. Kit Contains 6777761 Sealring, 14.958 inch ID And 6777762 Expander.
6777992
1
Sealring And Expander Kit. Kit Contains 6777714 Sealring, 14.567 inch ID And 6777715 Expander.
6777993
1
Sealring And Expander Kit. Kit Contains 6776264 Sealring, 18.642 inch ID And 6776267 Expander.
6777994
1
Sealring And Expander Kit. Kit Contains 6776183 Sealring, 6.456 inch ID And 6776184 Expander.
6777995
1
Sealring And Expander Kit. Kit Contains 6776262 Sealring, 9.094 inch ID And 6776265 Expander.
6779833
1
Gasket, Solenoid Cover
6779852
1
Gasket, Solenoid Mounting Plate
6830007
2
O-ring, 1.478 inch ID
6831050
1
Sealring And Expander Kit. Kit Contains 6830129 Sealring, 12.443 inch ID And 6830131 Expander.
6832481
2
Sealring, External Lip-Type, 10.575 inch ID
6832482
2
Sealring, External Lip-Type, 16.200 inch ID
6832483
1
Sealring, External Lip-Type, 14.700 inch ID
6832485
1
Sealring, Internal Lip-Type, 13.180 inch OD
6832593
2
O-ring, 1.044 inch ID
6835526
1
Gasket, Trim Boost Valve Cover
6838678
1
Gasket, Output Bearing Retainer
6838821
1
Gasket, Low-Low Range Oil Transfer Plate
6838904
1
Gasket, Low-Low Range Shift Valve Body
6880178
1
Gasket, Solenoid Mounting Plate
6880860
2
Gasket, Lockup Control Valve Body
6882702
2
Gasket, Oil Strainer Or Accessory Drive Cover
9415545
41
Washer, Flat Copper, 3⁄8 inch
23010381
1
Gasket, Trimmer Valve Cover
23011964
1
Gasket, Lockup Solenoid Cover
23011965
1
Gasket, Lockup Valve Body
23012017
9
Cable Tie, Solenoid
23013236
1
Gasket, Trimmer Valve Body
23013824
1
O-ring, 2.730 inch ID
23015999
1
Sealring, Hook-Type, 8.5 inch OD
(continued on next page)
12
Copyright © 2010 Allison Transmission, Inc.
20100101
4
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 BASIC SEAL AND GASKET KIT—P/N 29544266 (cont’d)
1
2
4
Contains Seals And Gaskets Necessary For Complete Transmission Rebuild. PART NO.
QTY
DESCRIPTION
23016014
2
O-ring, 1.171 inch ID
23016199
1
Seal Assembly, Oil, 6.006 inch OD
23016325
1
Seal Assembly, Oil, 2.627 inch OD
23016553
1
Gasket, Trim Boost Oil Transfer Plate
23017810
6
Bolt, Patchlock, 5⁄16-24 x 1⁄ 2 inch
23018427
1
Ring, Retaining, External, 2.112 inch ID
23018753
4
O-ring, 0.484 inch ID
23018950
2
O-ring, 3.487 inch ID
23019650
6
Sealring Kit. Kit Contains 23016679 Sealring, Butt-Joint, 4.188 inch OD.
23019651
1
Sealring Kit. Kit Contains Two 23016658 Sealrings, Butt-Joint, 3.562 inch OD.
23019731
1
Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23019794
1
Sealring Kit. Kit Contains 23016657 Sealring, Butt-Joint, 5.875 inch OD.
23019796
1
Sealring Kit. Kit Contains 23016659 Sealring, Butt-Joint, 1.781 inch OD.
23043334
1
Gasket, Main Pressure Regulator Valve Body
23045876
1
Gasket, Lockup Solenoid Cover
23046430
1
Seal Assembly, Oil, 6.756 inch OD
23046581
2
Nut And Seal Assembly, 11⁄2-14 x 1 inch Tube OD
23046582
2
Nut And Seal Assembly, 13⁄8-14 x 7⁄8 inch Tube OD
29507437
1
O-ring, 75.9 mm ID
29512863
2
O-ring, 1.860 inch ID
29520046
1
Gasket, Oil Strainer
29529602
1
Gasket, Converter Housing
29529603
1
Gasket, Input Bearing Retainer
29529604
1
Gasket, Rear Cover
29529605
1
Gasket, Intermediate- And Low-Clutch Piston Housing
29541344
1
Gasket, Separator Plate-To-Oil Transfer Plate
29541345
1
Gasket, Separator Plate-To-Control Valve Body
29541384
1
Gasket, Trimmer Valve Cover
29543954
1
Gasket, Separator Plate-To-Oil Transfer Plate
29543955
1
Gasket, Separator Plate-To-Control Valve Body
29544250
1
Gasket, Oil Transfer Plate
29544268
1
Instruction Sheet No. 343
29544516
1
Washer, AC Filter Center Shell Stud
29544517
1
Washer, AC Filter Bypass Valve Plug
29544518
1
Washer, AC Filter Pressure Switch
20100101
Copyright © 2010 Allison Transmission, Inc.
13
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 UPDATE KIT—P/N 29545236 Use with S9820 Transmissions. See SIL 01-TR-08. PART NO.
QTY
1
2
DESCRIPTION
454813
2
Bolt, 1⁄4-20 x 7⁄ 8 inch
6755100
1
Ring, Retaining, Internal, 15.744 inch OD
6770848
1
Backplate
6774184
1
Ring, Retaining, Internal, 4.186 inch OD
23019731
1
Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23048011
1
Bearing Assembly, Double-Row Ball
29502065
1
Bearing Assembly, Single-Row
29507437
1
O-ring, 75.9 mm ID
29543459
1
Shaft assembly, Splitter Output
29543463
1
Hub Assembly, Rotating Clutch
29543464
1
Carrier, Intermediate
29543466
1
Bearing Assembly
29543467
1
Gear, Low Range, Sun
29543468
1
Washer, Thrust, 2.094 inch ID
29544015
1
Coupling, Shaft
29544153
1
Valve, Lock
29544178
1
Plate, Solenoid Blocking
29544565
1
Plate Assembly, Oil Transfer
29544666
1
Plate, Separator
29545238
1
Instruction Sheet No. 327
29545371
4
Bearing Assembly, Roller
29545539
1
Hub, Oil Transfer
29545540
1
Retainer, Bearing
29545541
1
Hub, Splitter Ring Gear
29545661
1
Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch
29545662
1
Bearing Assembly, Single-Row Ball
29546741
4
Shaft, Splitter Input
SPECIAL OVERHAUL KIT—P/N 29546971 Use with S9820 Transmissions. See SIL 01-TR-08. PART NO.
QTY
1
2
DESCRIPTION
454813
2
Bolt, 1/4-20 x 7/8 inch
6755100
1
Ring, Retaining, Internal, 15.744 inch OD
6770848
1
Backplate
6774184
1
Ring, Retaining, Internal, 4.186 inch OD
(continued on next page)
14
4
Copyright © 2010 Allison Transmission, Inc.
20100101
4
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 SPECIAL OVERHAUL KIT—P/N 29546971 (cont’d) Use with S9820 Transmissions. See SIL 01-TR-08. PART NO.
QTY
1
2
4
DESCRIPTION
6776610
24
Plate, External-Tanged Reaction
6777796
11
Plate, External-Tanged Reaction
6779887
2
Plate, External-Tanged Reaction, Lockup-Clutch
6832138
3
Plate, Internal-Splined Friction
6884312
1
Hub, Splitter Clutch
23019731
1
Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23041615
11
23041616
25
23048011
1
Bearing Assembly, Double-Row Ball
29502065
1
Bearing Assembly, Single-Row
29503894
1
Gear, Sun, Rear Planetary
29503895
1
Gear, Ring, Rear Planetary
29507437
1
O-ring, 75.9 mm ID
Plate, Internal-Splined Friction Plate, Internal-Splined Friction
29543459
1
Shaft Assembly, Splitter Output
29543463
1
Hub Assembly, Rotating Clutch
29543465
1
Carrier, Intermediate
29543466
1
Bearing Assembly
29543467
1
Gear, Low Range, Sun
29543468
1
Washer, Thrust, 2.094 inch ID
29544015
1
Coupling, Shaft
29544149
1
Valve, Trimmer
29544153
1
Valve, Lock
29544178
1
Plate, Solenoid Blocking
29544565
1
Plate Assembly, Oil Transfer
29544666
1
Plate, Separator
29545238
1
Instruction Sheet No. 327
29545370
1
Carrier Assembly, Splitter
29545539
1
Hub, Oil Transfer
29545540
1
Retainer, Bearing
29545541
1
Hub, Splitter Ring Gear
29545661
1
Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch
29545662
1
Bearing Assembly, Single-Row Ball
29546741
1
Shaft, Splitter Input
20100101
Copyright © 2010 Allison Transmission, Inc.
15
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 PARKING BRAKE OVERHAUL KIT—P/N 29525191 PART NO. 6831514 6836608 6836610 6836611 6836612 6836613 6837806 6839027 6839028 6839029 6839030 6883721 6883738
QTY 2 4 2 2 2 4 2 1 1 1 1 1 2
454815 6770557 23013824 29541375 29541382 29541384 29541385 29541574 29541583 29541749 29543998
QTY 14 1 1 6 4 1 1 1 1 1 1
6770557 23012004 23013824 29541382 29541384
QTY 1 1 1 4 1
4
1
2
4
1
2
4
Spring, Shoe Hold-Down. Color Coded Black. Cup, Shoe Hold-Down Spring Pin, Shoe Hold-Down Spring Pin, Anchor, Shoe Return Spring Cover, Adjusting Hole Cover, Probe Hole Spring, Shoe Hold-Down. Color Coded Orange. Screw, Brake Adjusting Nut, Pivot, Brake Adjusting Screw Washer, Thrust, 3⁄ 4 ID x 1.120 inch OD Socket, Brake Adjusting Screw Spring, Self-Adjuster. Color Coded Green. Spring, Shoe Return. Color Coded Yellow.
DESCRIPTION Bolt, 0.250-20 x 1.500 Plug, Main Regulator O-ring, 2.730 ID Screw, 0.250-20 x 0.750 Stop, Trimmer Valve Gasket, Trimmer Valve Cover Cover, Trimmer Valve Hub Assembly Shaft, Splitter Input Retainer, Clutch Hub Instruction Sheet No. 319
LUBE UPDATE KIT—P/N 29543956 Use With S 9800 Transmissions. See SIL 27-TR-02. PART NO.
2
DESCRIPTION
LUBE UPDATE KIT—P/N 29543997 Use With M/S 9600 Transmissions. See SIL 27-TR-02. PART NO.
1
DESCRIPTION Plug, Main Regulator Hub, Rotor O-ring, 2.730 ID Stop, Trimmer Valve Gasket, Trimmer Valve Cover
(continued on next page) NOTE: Lube Update Kit 29542576 Is No Longer Available From Allison Transmission.
16
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SERVICE KITS (cont’d) RECOMMENDED SPARES FOR UNITS 1–3 4–10 11–25 LUBE UPDATE KIT—P/N 29543956 (cont’d) Use With S 9800 Transmissions. See SIL 27-TR-02. PART NO. 29541387 29541574 29541583 29541591 29542023 29542391
QTY 1 1 1 1 1 1
1
2
4
1
2
4
1
2
4
DESCRIPTION Cover Assembly, Trimmer Hub Assembly, Splitter Low Clutch Shaft, Splitter Input Hub, High-Intermediate Clutch Instruction Sheet No. 300 Shaft Assembly, Splitter Output
PARKING BRAKE LINING KIT—P/N 6831506 Contains Linings And Rivets For Two Bendix 171⁄4 x 4 inch Brake Shoes. GASKET UPGRADE KIT—P/N 29544267 PART NO.
QTY
DESCRIPTION
6830003 6838821 9415545 23013236
5 1 41 1
29543954
1
Gasket, Separator Plate-To-Oil Transfer Plate
29543955
1
Gasket, Separator Plate-To-Control Valve Body
29544250
1
Gasket, Oil Transfer Plate
29544268
1
Instruction Sheet No. 343
20100101
Washer, Flat 0.406 inch ID Gasket, Low-Low Range Oil Transfer Plate Washer, Flat Copper, 3⁄8 inch Gasket, Trimmer Valve Body
Copyright © 2010 Allison Transmission, Inc.
17
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL DESIGNATION CODE (Stamped on the Transmission Nameplate) The letters “CLBT” (or some combination of these letters), “M”, or “S” indicate the type of transmission and its major components. The digits 9680 indicate the size of the converter used, the transmission capacity, the transmission forward speed ranges, and the number of major model changes. The example below illustrates the meaning of the letters and numbers. Code Explanation
C L B T 9 6/8 8 1/4/5/6/0 1/4/5/6/0 — Major modification 8 — Relative transmission capacity 6/8 — Forward speed ranges 9 — Transmission series T — Planetary gear transmission B — Retarder L — Converter lockup clutch C — Converter V05750
Code Explanation
H/M/S 9 6/8 1 0 A/M/R A — Automatic electronic controls M — Manual electric controls R — Retarder 0 — Model revision 6/8 — Forward speed ranges 9 — Transmission series H — Hauler application M — Mobile propulsion application V05751.01.00
S — Stationary application (no reverse)
18
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
19
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
8
9
10
11
12
13
14
— A A A A — — — — —
A — — — — A B D A C
A A A A A A A A A A
D D D D D E D E E D
A A A A A A A A A A
B C C C C B B B B B
A A A A A A A A A A
A B B B B A A A A A
A B B B B A A A A A
B A A A A B B B B B
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
23012241 23012242 23012243 23012244 23012245 23012639 23012640 23012641 23012642 23012643
B C B F B B B B A B
— — — A — — — — — —
A A A — A A B D A C
A A A A A A A A A A
E D E C D E D E E D
A A A A A A A A A A
B C B C A A A A A A
A A A A A A A A A A
A B A B A A A A A A
A B A B A A A A A A
B A B A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
23012644 23013912 23014544 23014925 23015040 23015041 23015042 23015043 23015044 23015045
— — — D — D D — — D
B B G H G E A G C E
— — — A — A A — — A
A A A — C — — A A —
A A A A A A A A A A
E E C C C C D D E C
A A A A A A A A A A
A A C C C C C C A C
A A A A A A A A A A
A A B B B B B B A B
A A B B B B B B A B
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
23015046 23015047 23015105 23015124 23015138 23015213 23019740 23019759 23040443 23040517
D B B C C D D — — D
E E E D E E H G G E
A A A A A A A — — A
— — — — — — — C A —
A A A A A A A A A A
D C D D D D C C D C
A A A A A A A A A A
C C C C C C C C C C
A A A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
A A A A A A A A A A
B B B B B B B B B B
A A A A A A A A A A
A A A A A A A A A A
23040518 23040628 23040629 23040812 23041223 23041224 23041225 23041226 23041227 23041228
Output Flange B
MODEL
1
1
2
23012241 23012242 23012243 23012244 23012245 23012639 23012640 23012641 23012642 23012643
CLBT 9686 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9686 CLBT 9686 CLBT 9686 CLBT 9686 CLBT 9686
— B C D C — — — — —
B F G H D B B B A B
23012644 23013912 23014544 23014925 23015040 23015041 23015042 23015043 23015044 23015045
CLBT 9686 CLBT 9680 CLBT 9686 CLBT 9680 CLT 9880 CLT 9880 CLT 9880 CLT 9880 CLT 9880 CLT 9880
— — — A — — — — — —
23015046 23015047 23015105 23015124 23015138 23015213 23019740 23019759 23040443 23040517
CLT 9880 CLT 9880 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLT 9880 CLBT 9680
23040518 23040628 23040629 23040812 23041223 23041224 23041225 23041226 23041227 23041228
CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681
†
†
Assembly Number — Found On Your Transmission Nameplate.
20A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
20B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
23012241 23012242 23012243 23012244 23012245 23012639 23012640 23012641 23012642 23012643
CLBT 9686 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9686 CLBT 9686 CLBT 9686 CLBT 9686 CLBT 9686
B A A A A B B B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
B A A A F B B B B B
A A A A A A A A A A
A B B B F A A A A A
A B B B B A A A A A
A B B B B A A A A A
A A A A A B C D D B
A A A A A B A B B B
A A A A A A A A A A
— — — A — — — — — —
23012241 23012242 23012243 23012244 23012245 23012639 23012640 23012641 23012642 23012643
23012644 23013912 23014544 23014925 23015040 23015041 23015042 23015043 23015044 23015045
CLBT 9686 CLBT 9680 CLBT 9686 CLBT 9680 CLT 9880 CLT 9880 CLT 9880 CLT 9880 CLT 9880 CLT 9880
B A B A A A A A A A
A A A A A A A A A A
A A A A C C C C C C
A A A A A A A A A A
A A A A B B B B B B
A A A A B B B B B B
B A B A D D D D D D
A A A A A A A A A A
A A A B B B B B B B
A B A B A A A A A A
A B A B A A A A A A
D A C A J H L K K H
B A A A D C F E E C
A A A A B B B B B B
— A — — — — — — — —
23012644 23013912 23014544 23014925 23015040 23015041 23015042 23015043 23015044 23015045
23015046 23015047 23015105 23015124 23015138 23015213 23019740 23019759 23040443 23040517
CLT 9880 CLT 9880 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLT 9880 CLBT 9680
A A A A A A A A A A
A A A A A A A A A A
C C A A A A A A C A
A A A A A A A A A A
B B A A A A A A B A
B B A A A A A A B A
D D A A A A A A D A
A A A A A A A A A A
B B B B B A A B B C
A A B B B B B B A B
A A B B B B B B A B
K L A A A A A A L A
E F A A A A A A F A
B B A A A A A A B A
— — — A — — — — A —
23015046 23015047 23015105 23015124 23015138 23015213 23019740 23019759 23040443 23040517
23040518 23040628 23040629 23040812 23041223 23041224 23041225 23041226 23041227 23041228
CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9680 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A F A A A A A A
A A A A A A A A A A
C C C F B B B B B C
B B B B C C C C C C
B B B B B B B B B B
A A A A E E E E E E
A A A A G G G G G G
A A A A A A A A A A
— — — — — A A — — —
23040518 23040628 23040629 23040812 23041223 23041224 23041225 23041226 23041227 23041228
†
†
Assembly Number — Found On Your Transmission Nameplate.
20C
Copyright © 2010 Allison Transmission, Inc.
20100101
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
20D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
8
9
10
11
12
13
14
A A A A — — — — A —
— — — — C A D A — A
A A A A A A A A A A
D C D D C E E E C E
A A A A A A A A B A
C C C C C A A A C A
A A A A A A A A A A
B B B B B A A A B A
B B B B B A A A B A
A A A A A A A A A A
B B B B B A A B B A
A A A A A A A A A A
A A A A A A A A A A
23041229 23041230 23041231 23041232 23041426 23042465 23042466 23042532 23042760 23043463
B C C A A E C E C E
— — — — — A — A — —
D A D D D — C — F D
A A A A A A A A A A
E E E E E D E C E D
A A A A A A A A A A
A A A A A C A C A C
A A A A A A A A A A
A A A A A B A B A B
A A A A A B A B A B
A A A A A A A A A A
A A A A A B A B A B
A A A A A A A A A A
A A A A A A A A A A
23043484 23047113 23049386 29501082 29501604 29505070 29505298 29509329 29510812 29511035
— — — — — — — A D D
E H C C A A E E H H
— — — — — — — A A A
F D A A D D C — — —
A A A A A A A A A A
D C E E E E C C C C
A B A A A A A A A A
C C A A A A C C A A
A A A A A A A A A A
B B A A A A B B B B
B B A A A A B B B B
A A A A A A A A A A
B B B A A A B B B B
A A A A A A A A A A
A A A A A A A A A A
29511811 29511823 29511831 29513096 29513777 29514515 29519254 29520651 29520675 29520676
E E — — D — — — D —
H H A H E C A C E H
B B — — A — — — A —
— — D D — G G G — J
B B A A C C C C C C
B B E E F H H H F H
A A A B A A A A A B
D D A C A A A A C C
A A A A A A A A A A
B B A B B A A A B B
B B A B B A A A B B
A A A A A A A A A A
B B A B A A A A A A
A B A A B A A A A A
A A A A A A A A A A
29520677 29520678 29522895 29523972 29526978 29527854 29527898 29527931 29527934 29527935
Output Flange B
MODEL
1
1
2
23041229 23041230 23041231 23041232 23041426 23042465 23042466 23042532 23042760 23043463
CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9680 CLT 9884 CLT 9885 CLT 9880 CLBT 9681 CLT 9884
D B B C — — — — A —
E F F D G C A C E A
23043484 23047113 23049386 29501082 29501604 29505070 29505298 29509329 29510812 29511035
CLT 9884 CLT 9884 CLT 9885 CLT 9884 CLT 9885 CLBT 9681 CLT 9884 CLBT 9681 CLT 9884 CLBT 9681
— — — — — A — D — —
29511811 29511823 29511831 29513096 29513777 29514515 29519254 29520651 29520675 29520676
CLBT 9681 CLBT 9681 CLT 9485 CLT 9885 CLT 9884 CLT 9884 CLBT 9681 CLBT 9681 CLT 9681 CLT 9681
29520677 29520678 29522895 29523972 29526978 29527854 29527898 29527931 29527934 29527935
CLT 9681 CLT 9681 CLT 9885 CLBT 9681 M 9600A S 9800M S 9800M S 9800M M 9600AR M 9600AR
†
†
Assembly Number — Found On Your Transmission Nameplate.
21A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
21B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
23041229 23041230 23041231 23041232 23041426 23042465 23042466 23042532 23042760 23043463
CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9681 CLBT 9680 CLT 9884 CLT 9885 CLT 9880 CLBT 9681 CLT 9884
A A A A A A A A A A
A A A A A A A A A A
A A A A A D D C A D
A A A A A A A A A A
A A A A A B B B A B
A A A A A B B B A B
A A A F A D D D A D
A A A A A A A A A A
C C C F C B B B C B
C C C C B A C A C A
B B B B B A A A B A
E E E E A K M K E K
G G G G A E J E G E
A A A A A B B B A B
— — — — — A — A B —
23041229 23041230 23041231 23041232 23041426 23042465 23042466 23042532 23042760 23043463
23043484 23047113 23049386 29501082 29501604 29505070 29505298 29509329 29510812 29511035
CLT 9884 CLT 9884 CLT 9885 CLT 9884 CLT 9885 CLBT 9681 CLT 9884 CLBT 9681 CLT 9884 CLBT 9681
A A A A A A A A A A
A A A A A A A A A A
D D D D D A D A D A
A A A A A A A A A A
B B B B B A B A B A
B B B B B A B A B A
D D D D D A D A D A
A A A A A A A A A A
B B B B B B B C B B
A A D A D C A C A C
A A A A A B A B A B
K L N K N E K E K E
E F K E K G E G E G
B B B B B A B A B A
— A A A — — A — A —
23043484 23047113 23049386 29501082 29501604 29505070 29505298 29509329 29510812 29511035
29511811 29511823 29511831 29513096 29513777 29514515 29519254 29520651 29520675 29520676
CLBT 9681 CLBT 9681 CLT 9485 CLT 9885 CLT 9884 CLT 9884 CLBT 9681 CLBT 9681 CLT 9681 CLT 9681
A A A A A A A A A A
A A A A A A A A A A
A A C D D D A A A A
A A A A A A A A A A
A A B B B B A A A A
A A B B B B A A A A
A A D D D D A A A A
A A A A A A A A A A
C B B B B B C C B B
C C D D A A C C C C
B B A A A A B B — B
E E N N L K E E E E
G G K K F E G G G G
A A B B B B A A A A
— — A A — — — — A A
29511811 29511823 29511831 29513096 29513777 29514515 29519254 29520651 29520675 29520676
29520677 29520678 29522895 29523972 29526978 29527854 29527898 29527931 29527934 29527935
CLT 9681 CLT 9681 CLT 9885 CLBT 9681 M 9600A S 9800M S 9800M S 9800M M 9600AR M 9600AR
A A A A A A A A A A
A A A A A A A A A A
A A D A B D D D B B
A A A A A A A A A A
A A B A A B B B A A
A A B A A B B B A A
A A D A C E E E C C
A A A A B B B B B B
B B B B D D D D E D
C C D C C A A A C C
B — — B C A A A B B
E E N E E N K K E E
G G K G G K E E G G
A A B A A B B B A A
A A — — — A — A — —
29520677 29520678 29522895 29523972 29526978 29527854 29527898 29527931 29527934 29527935
†
†
Assembly Number — Found On Your Transmission Nameplate.
21C
Copyright © 2010 Allison Transmission, Inc.
20100101
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
21D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
8
9
10
11
12
13
14
A — A — A A A A — A
— H — J — — — — G —
C C C C C C C C C C
F F F H G G F F G G
A A A A A A A B A A
C C C A C C C C C C
A A A A A A A A A A
B B B A B B B B B B
B B B A B B B B B B
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A A A A A A A A
29527936 29527937 29527938 29527944 29527977 29527978 29527979 29527980 29527981 29527982
H C E A A A A E A E
— — A — — — — A — A
J G — J J J J — G —
C C C C C C C C C C
F H F H H H H F H F
B A A A A A A A A A
C A A A A A A A A A
A A A A A A A A A A
B A B A A A B B B B
B A B A A A A B A B
A A A A A A A A A A
A A A A A A A A A A
A A B A A A B B B B
A A A A A A A A A A
29528027 29528031 29528396 29528480 29528481 29529308 29529736 29530226 29532926 29533045
— — A — — — — — — —
C E E H E A A A C A
— — A — — — — — — —
J E — J J J J G G J
C B C C C C C C C C
H A G H G H H H H H
A A A B A A A A A A
A E C E E E E E E E
A A A A A A A A A A
A B B B B B A A A A
A B B B B B A A A A
A A A A A A A A A A
A A A A A A A A A A
A A A C A C A A A A
A A A A A A A A A A
29534010 29534286 29534922 29534926 29534927 29534932 29534934 29534935 29534936 29536531
— — — — A A — — A —
A A A C E E E E E A
— — — — A A — — A —
J J G J — — J J — K
C C C C C C C C C C
H H H H F F G H F H
A A A A A A A B A B
E E E E E A C E C E
A A A A A A A A A A
A B B A B B B B B A
A B B A B B B B B A
A A A A A A A A A A
A A A A A A A A A A
C C C A A B A C A C
A A A A A A A A A A
29536532 29536533 29536534 29536535 29536536 29536541 29536549 29536557 29538191 29538398
Output Flange B
MODEL
1
1
2
29527936 29527937 29527938 29527944 29527977 29527978 29527979 29527980 29527981 29527982
M 9600AR M 9600AR M 9600AR S 9800M M 9600AR M 9600AR M 9600AR M 9600AR M 9600AR M 9600AR
D — D — D D A A — A
E E H A H E E E E E
29528027 29528031 29528396 29528480 29528481 29529308 29529736 29530226 29532926 29533045
M 9600AR S 9800M M 9600A S 9800M S 9800M S 9800M S 9800M M 9600A S 9800M M 9600A
— — D — — — — A — A
29534010 29534286 29534922 29534926 29534927 29534932 29534934 29534935 29534936 29536531
S 9800M M 9600A M 9600AR S 9600A S 9600M S 9800M S 9800M S 9800M S 9800M S 9800M
29536532 29536533 29536534 29536535 29536536 29536541 29536549 29536557 29538191 29538398
S 9800M S 9800M S 9800M S 9800M M 9600A M 9600A M 9600AR S 9600A M 9600A S 9800M
†
†
Assembly Number — Found On Your Transmission Nameplate.
22A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
22B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29527936 29527937 29527938 29527944 29527977 29527978 29527979 29527980 29527981 29527982
M 9600AR M 9600AR M 9600AR S 9800M M 9600AR M 9600AR M 9600AR M 9600AR M 9600AR M 9600AR
A A A A A A A A A A
A A A A A A A A A A
B B B D B B B B B B
A A A A A A A A A A
A A A B A A A A A A
A A A B A A A A A A
C C C E C C C C C C
B B B B B B B B B B
E E D D D E E E E D
C C C A C C C C C C
B B B A B B B B B B
E E E N E E E E E E
G G G K G G G G G G
A A A B A A A A A A
— — A — A — — B — —
29527936 29527937 29527938 29527944 29527977 29527978 29527979 29527980 29527981 29527982
29528027 29528031 29528396 29528480 29528481 29529308 29529736 29530226 29532926 29533045
M 9600AR S 9800M M 9600A S 9800M S 9800M S 9800M S 9800M M 9600A S 9800M M 9600A
A A A A A A A A A A
A A A A A A A A A A
B D B D D D D B D B
A A A A A A A A A A
A B A B B B B A B A
A B A B B B B A B A
C E C E E E E C E C
B B B B B B B B B B
D D D D D D D E D E
C D C A D A D C D C
B A C A — — C C C C
E N E K N L N E N E
G K G E K F K G K G
A B A B B B B A B A
— A — — — — — — — —
29528027 29528031 29528396 29528480 29528481 29529308 29529736 29530226 29532926 29533045
29534010 29534286 29534922 29534926 29534927 29534932 29534934 29534935 29534936 29536531
S 9800M M 9600A M 9600AR S 9600A S 9600M S 9800M S 9800M S 9800M S 9800M S 9800M
A A A A A A A A A A
A A A A A A A A A A
D B B B B D D D D D
A A A A A A A A A A
B A A A A B B B B B
B A A A A B B B B B
E C C C C E E E E E
B B B B B B B B B B
D E E D D D D D D D
A C C C E D A A A A
A A B C A — A A A A
K E E G F N K K K N
E G G G H K E E E K
B A A A A B B B B B
A — — — — — — — A —
29534010 29534286 29534922 29534926 29534927 29534932 29534934 29534935 29534936 29536531
29536532 29536533 29536534 29536535 29536536 29536541 29536549 29536557 29538191 29538398
S 9800M S 9800M S 9800M S 9800M M 9600A M 9600A M 9600AR S 9600A M 9600A S 9800M
A A A A A C A A C A
A A A A A A A A A A
D D D D B B B B B D
A A A A A A A A A A
B B B B A A A A A B
B B B B A A A A A B
E E E E C C C C C E
B B B B B B B B B B
D D D D E E E D E D
A D D A C C C C C A
— C C A — C B C B C
L N N K E E E G E N
F K K E G G G G G K
B B B B A A A A A B
— — — A — — — — — —
29536532 29536533 29536534 29536535 29536536 29536541 29536549 29536557 29538191 29538398
†
†
Assembly Number — Found On Your Transmission Nameplate.
22C
Copyright © 2010 Allison Transmission, Inc.
20100101
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
22D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
A A A — — — — — — A
— — — J H J J J J —
C C C C C C C C C C
G G H G F H G H H G
A A A A A B A A A A
A C E E C E E E E C
A A A A A A A A A A
B B B B B B B A A B
B B B B B B B A A B
A A A A A A A A A A
A A A A A A A A A A
B A C A A C A A C A
A A A A A A A A A A
29538407 29538408 29538410 29538415 29539762 29539763 29539764 29539765 29539766 29539767
E E E E E E E E E A
— A A A A — — — — —
H — — — — J H J J J
C C C C C C C C C C
G G F G G H G G G H
B A A A A B B A A A
A C A A C E A E E E
A A A A A A A A A A
B B B B B B B B B B
B B D D D D D D D D
A A A A A A A A A A
A A A A A A A A A A
B A B B A C B A A C
A A A A A A A A A A
29541177 29541180 29541186 29541187 29541188 29541189 29541190 29541191 29541192 29541193
— — — — — — — — A A
A A A A A A A A E E
— — — A — — — — A A
J J K — J J J G — —
C C C C C C C C C C
H H H H H H H H F G
A A B A A A A A A A
E E E E E E E E A A
A A A A A A A A A A
C B C B C C C C B B
C D C D C C C C E E
A A A A A A A A A A
A A A A A A A A A A
C C C C A C A A B B
A A A A A A A A A A
29541194 29541195 29541196 29541197 29541198 29541199 29541200 29541201 29541207 29541208
A — — — — — — — — A
E E E E E A A A A A
A — — — — — — — — A
— J H J J J J J K —
C C C C C C C C C C
G H G G G H H H H H
A A A A A A A A A A
A E A E E E E E E E
A A A A A A A A A A
B B B B B B C B C B
E E E E E E C E C E
A A A A A A A A A A
A A A A A A A A A A
A C B A A C C C C C
A A A A A A A A A A
29541209 29541210 29541211 29541212 29541213 29541214 29541215 29541216 29541217 29541218
Output Flange B
MODEL
1
1
2
29538407 29538408 29538410 29538415 29539762 29539763 29539764 29539765 29539766 29539767
M 9600A M 9600AR S 9800M S 9600M M 9600AR S 9600A S 9600M S 9800M S 9800M M 9600AR
A A A — — — — — — A
E E A E E E E A A E
29541177 29541180 29541186 29541187 29541188 29541189 29541190 29541191 29541192 29541193
S 9600A M 9600AR M 9600A M 9600A M 9600AR S 9600A S 9600A S 9600M S 9600M S 9800M
— A A A A — — — — —
29541194 29541195 29541196 29541197 29541198 29541199 29541200 29541201 29541207 29541208
S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M M 9610A M 9610A
29541209 29541210 29541211 29541212 29541213 29541214 29541215 29541216 29541217 29541218
M 9610AR S 9610A S 9610A S 9610M S 9610M S 9810M S 9810M S 9810M S 9810M S 9810M
†
†
Assembly Number — Found On Your Transmission Nameplate.
23A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
8
9
10
11
12
13
14
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
23B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
A/N†
29538407 29538408 29538410 29538415 29539762 29539763 29539764 29539765 29539766 29539767
M 9600A M 9600AR S 9800M S 9600M M 9600AR S 9600A S 9600M S 9800M S 9800M M 9600AR
C C A C C C C A A C
A A A A A A A A A A
B B D B B B B D D B
A A A A A A A A A A
A A B A A A A B B A
A A B A A A A B B A
C C E C C C C E E C
B B B B B B B B B B
E E D D E D D D D E
C C D E C C E A A C
C B C A B C A A C B
E E N P E G F L K E
G G K L G G H F E G
A A B A A A A B B A
— — — — — — — — — B
29538407 29538408 29538410 29538415 29539762 29539763 29539764 29539765 29539766 29539767
29541177 29541180 29541186 29541187 29541188 29541189 29541190 29541191 29541192 29541193
S 9600A M 9600AR M 9600A M 9600A M 9600AR S 9600A S 9600A S 9600M S 9600M S 9800M
C C C C C C C C C A
A A A A A A A A A A
B B B B B B B B B D
A A A A A A A A A A
A A A A A A A A A B
A A A A A A A A A B
C C C C C C C C C E
B B B B B B B B B B
B E C C C B B B B B
C C C C C C C E E D
C A C C A C C A A —
E E E E E G E P F N
G G G G G G G L H K
A A A A A A A A A B
— — — — — — — — — —
29541177 29541180 29541186 29541187 29541188 29541189 29541190 29541191 29541192 29541193
29541194 29541195 29541196 29541197 29541198 29541199 29541200 29541201 29541207 29541208
S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M S 9800M M 9610A M 9610A
A A A A A A A A C C
A A A A A A A A A A
D D D D D D D D B B
A A A A A A A A A A
B B B B B B B B A A
B B B B B B B B A A
E E E E E E E E C C
B B B B B B B B B B
D B B B B B B B C C
A D A D A A A A F F
— C C C A C A A D D
L N N N L K K K Q Q
F K K K F E E E G G
B B B B B B B B A A
— — — — — — — — — —
29541194 29541195 29541196 29541197 29541198 29541199 29541200 29541201 29541207 29541208
29541209 29541210 29541211 29541212 29541213 29541214 29541215 29541216 29541217 29541218
M 9610AR S 9610A S 9610A S 9610M S 9610M S 9810M S 9810M S 9810M S 9810M S 9810M
C C C C C A A A A A
A A A A A A A A A A
B B B B B D D D D D
A A A A A A A A A A
A A A A A B B B B B
A A A A A B B B B B
C C C C C E E E E E
B B B B B B B B B B
C B B B B B B B B B
F F F E E D A D A D
E D D E E — — D D D
Q R Q P F N L N N N
G G G L H K F K K K
A A A A A B B B B B
— — — — — — — — — —
29541209 29541210 29541211 29541212 29541213 29541214 29541215 29541216 29541217 29541218
P
†
†
Assembly Number — Found On Your Transmission Nameplate.
23C
Copyright © 2010 Allison Transmission, Inc.
20100101
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
23D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
— — — — — A — — — —
J J J G H — K K J J
C C C C C C C C C C
H H H H G G H H G H
A A A A A A A A A A
E E E E C A E E E E
A A A A A A A A A A
C C C C B B C C B B
C C C C D E C C E E
A A A A A A A A A A
A A A A A A A A A A
A C A A A A C A C C
A A A A A A A A A A
29541219 29541220 29541221 29541222 29541224 29541780 29541794 29541804 29543947 29544033
E E E A A A E E A A
— — — — — — A A — —
H J J J J J — — J J
C C C C C C C C C C
G G G G G G G G H H
A A A A A A A A A A
A E E E E E A C E E
A A A A A A A A A A
B B B B C A B B C B
E E E E C C E E C E
A A A A A A A A A A
A A A A A A A A A A
B A A C C A B A A C
A A A A A A A A A A
29544034 29544035 29544036 29544037 29544040 29544044 29544052 29544053 29544063 29544064
— — — — — — A A A —
A A A A A A A E E K
— — — — — — A A A —
J J K K J K — — — J
C C C C C C C C C C
H H H H H H H G G H
A A A A A A A A A A
F F E F E E E A C E
A A A A A A A A A A
D E C D B C C B B C
A E C A E C C E E C
A A A A A A A A A A
C C A C A A A A A A
D E C E A C C B A A
B B A B A A A A A A
29544065 29544066 29544067 29544068 29544075 29544078 29544080 29544095 29544096 29545250
— — — — — — — — — —
A A A E A A A A A A
— — — — — — — — — —
J J J J H J J K H H
C C C C C C C C C C
G H G H H G G H H H
A A A A A A A A A A
E E E A E E E E E E
A A A A A A A A A A
B C C B B C B B C C
E C C E E C E E C C
A A A A A A A A A A
A A A A A A A A A A
C C A B C A A A C C
A A A A A A A A A A
29545253 29545254 29545262 29545271 29545286 29545287 29545288 29545290 29546349 29546350
Output Flange B
MODEL
1
1
2
29541219 29541220 29541221 29541222 29541224 29541780 29541794 29541804 29543947 29544033
S 9810M S 9810M S 9810M S 9810M M 9600AR M 9610AR S 9810M S 9810M S 9810M S 9610A
— — — — — A — — — —
A A A A E E A A A E
29544034 29544035 29544036 29544037 29544040 29544044 29544052 29544053 29544063 29544064
S 9610A S 9610M S 9610M S 9805M S 9805M S 9805M M 9610A M 9610AR S 9810M S 9810M
— — — — — — A A — —
29544065 29544066 29544067 29544068 29544075 29544078 29544080 29544095 29544096 29545250
S 9820M S 9820M S 9810M S 9820M S 9810M S 9810M S 9810M H 9610A H 9610AR S 9810M
29545253 29545254 29545262 29545271 29545286 29545287 29545288 29545290 29546349 29546350
S 9805M S 9810M S 9810M S 9610M S 9810M S 9806M S 9806M S 9810M S 9810M S 9810M
†
†
Assembly Number — Found On Your Transmission Nameplate.
24A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
8
9
10
11
12
13
14
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
24B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
MODEL
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
29541219 29541220 29541221 29541222 29541224 29541780 29541794 29541804 29543947 29544033
S 9810M S 9810M S 9810M S 9810M M 9600AR M 9610AR S 9810M S 9810M S 9810M S 9610A
A A A A C C A A A C
A A A A A A A A A A
D D D D B B D D D B
A A A A A A A A A A
B B B B A A B B B A
B B B B A A B B B A
E E E E C C E E E C
B B B B B B B B B B
B B B B C G B B B B
A A A A C F A A D F
E D E E A E D E — D
L K K K E Q K K N R
F E E E G G E E K G
B B B B A A B B B A
— — — — — — — — — —
29541219 29541220 29541221 29541222 29541224 29541780 29541794 29541804 29543947 29544033
29544034 29544035 29544036 29544037 29544040 29544044 29544052 29544053 29544063 29544064
S 9610A S 9610M S 9610M S 9805M S 9805M S 9805M M 9610A M 9610AR S 9810M S 9810M
C C C A A A C C A A
A A A A A A A A A A
B B B D D D B B D D
A A A A A A A A A A
A A A B B B A A B B
A A A B B B A A B B
C C C E E E C C E E
B B B B B B B B B B
B B B B B B C G B B
F E E D A A F F A D
D E E — D E D E E —
Q P F N L K Q Q K N
G L H K F E G G E K
A A A B B B A A B B
— — — — — — — — — —
29544034 29544035 29544036 29544037 29544040 29544044 29544052 29544053 29544063 29544064
29544065 29544066 29544067 29544068 29544075 29544078 29544080 29544095 29544096 29545250
S 9820M S 9820M S 9810M S 9820M S 9810M S 9810M S 9810M H 9610A H 9610AR S 9810M
D D A D A A A C C A
A A A A A A A A A A
E E D E D D D B B D
A A A A A A A A A A
B B B B B B B A A B
B B B B B B B A A B
G G E G E E E C C E
B B B B B B B B B B
B B B B B B B C G B
A D A A D A A F F A
E — D D E D D D E E
T S K T N L N Q Q K
N M E N K F K G G E
B B B B B B B A A B
— — — — — — — — — —
29544065 29544066 29544067 29544068 29544075 29544078 29544080 29544095 29544096 29545250
29545253 29545254 29545262 29545271 29545286 29545287 29545288 29545290 29546349 29546350
S 9805M S 9810M S 9810M S 9610M S 9810M S 9806M S 9806M S 9810M S 9810M S 9810M
A A A C A A A A A A
A A A A A A A A A A
D D D B D D D D D D
A A A A A A A A A A
B B B A B B B B B B
B B B A B B B B B B
E E E C E E E E E E
B B B B B B B B B B
B B B B B B B B B B
D A A A D A D D A A
D D E D — E E E D D
N N L P N K N N N L
K K F L K E K K K F
B B B A B B B B B B
— — — — — — — — — —
29545253 29545254 29545262 29545271 29545286 29545287 29545288 29545290 29546349 29546350
†
†
Assembly Number — Found On Your Transmission Nameplate.
24C
Copyright © 2010 Allison Transmission, Inc.
20100101
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
24D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Front Cover/ Flexplate Converter And Drive Flywheel
Lockup Clutch
Torque Converter
PTO
3
4
5
6
7
— — — — — A — — — —
H K J J J J K J J J
C C C C C C C C C C
H H G G G H H G G G
A A A A A A A A A A
E E E E E E F E F F
A A A A A A A A A A
C C B C C C D C E D
C C E C C C A C E A
A A A A A A A A A A
A A A A A A C A C C
A A C A A A E C E D
A A A A A A B A B B
29546356 29546358 29546359 29546360 29546361 29546373 29546375 29546376 29546393 29546394
A A A A A A A A K A
— — — — — — — — — —
J J J H J H H H J G
C C C C C C C C C C
G G H H H H H H H H
A A A A A A A A A A
F F F F F F F F F F
A A A A A A A A A A
E D D D D E D D D D
E A A A A E A A A A
A A A A A A A A A A
C C C C C C C C C C
E D D E E E E D D D
B B B B B B B B B B
29546395 29546396 29547475 29547476 29547478 29547479 29547481 29547487 29547489 29547493
— — — — — — A A — —
A A A A A A E J K E
— — — — — — A — — —
K J H H J J — J G J
C C C C C C C C C C
H H H H G H J G H G
A A A A A A A A A A
F F F E F F A A F A
A A A A A A A A A A
D D D C D E B B D B
A A A C A E E E A E
A A A A A A A A A A
C C C A C C A A C A
E E D A E E B A D B
B B B A B B A A B A
29547494 29547495 29547496 29547497 29547500 29547503 29547506 29547507 29547512 29547513
— — — — — — A — — —
A K A A A A E A E A
— — — — — — A — — —
K H H J J J — J J J
C C C C C C C C C C
H H H H H H J H G F
A A A A A A A A A A
F F F F F F A F C F
A A A A A A A A A A
D E D E E D B E B B
A E A E E A E E E E
A A A A A A A A A A
C C C C C C A C A A
D E E D E E A D A A
B B B B B B A B A A
29547518 29549417 29549418 29549421 29549443 29549447 29549459 29549464 29549789 29549792
Output Flange B
MODEL
1
1
2
29546356 29546358 29546359 29546360 29546361 29546373 29546375 29546376 29546393 29546394
S 9810M S 9806M S 9806M S 9806M S 9805M S 9810M S 9820M S 9806M S 9805M S 9805M
— — — — — A — — — —
A A A A A A A A A A
29546395 29546396 29547475 29547476 29547478 29547479 29547481 29547487 29547489 29547493
S 9806M S 9806M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M
— — — — — — — — — —
29547494 29547495 29547496 29547497 29547500 29547503 29547506 29547507 29547512 29547513
S 9820M S 9820M S 9820M S 9810M S 9806M S 9820M H 9610A H 9610AR S 9820M M 9610A
29547518 29549417 29549418 29549421 29549443 29549447 29549459 29549464 29549789 29549792
S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M H 9610AR S 9820A S 9610MR S 9806M
†
†
Assembly Number — Found On Your Transmission Nameplate.
25A
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Torque Converter Housing
Input Flange A
A/N†
PARTS CATALOG PC1830EN
Copyright © 2010 Allison Transmission, Inc.
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
8
9
10
11
12
13
14
A/N†
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
25B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
MODEL
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
A/N†
29546356 29546358 29546359 29546360 29546361 29546373 29546375 29546376 29546393 29546394
S 9810M S 9806M S 9806M S 9806M S 9805M S 9810M S 9820M S 9806M S 9805M S 9805M
A A A A A A D A D D
A A A A A A A A A A
D D D D D D E D E E
A A A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
E E E E E E G E G G
B B B B B B B B B B
B B B B B B B B B B
A A D A A A A A D A
E D — E E E D D D E
K N N L L K U L S U
E K K F F E P F M P
B B B B B B B B B B
— — — — — — — — — —
29546356 29546358 29546359 29546360 29546361 29546373 29546375 29546376 29546393 29546394
29546395 29546396 29547475 29547476 29547478 29547479 29547481 29547487 29547489 29547493
S 9806M S 9806M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M
D D D D D D D D D D
A A A A A A A A A A
E E E E E E E E E E
A A A A A A A A A A
B B B B B B B B B B
B B B B B B B B B B
G G G G G G G G G G
B B B B B B B B B B
B B B B B B B B B B
D A A A A D A A A A
— E E D — — D E E E
S T U U U S S T U T
M N P P P M M N P N
B B B B B B B B B B
— — — — — — — — — —
29546395 29546396 29547475 29547476 29547478 29547479 29547481 29547487 29547489 29547493
29547494 29547495 29547496 29547497 29547500 29547503 29547506 29547507 29547512 29547513
S 9820M S 9820M S 9820M S 9810M S 9806M S 9820M H 9610A H 9610AR S 9820M M 9610A
D D D A D D C C D C
A A A A A A A A A A
E E E D E E B B E B
A A A A A A A A A A
B B B B B B A A B A
B B B B B B A A B A
G G G E G G C C G C
B B B B B B B B B B
B B B B B B C G B B
A A A A A D F F A F
D D E E D D D E E D
S T U L U S Q Q U Q
M N P F P M G G P G
B B B B B B A A B A
— — — — — — — — — —
29547494 29547495 29547496 29547497 29547500 29547503 29547506 29547507 29547512 29547513
29547518 29549417 29549418 29549421 29549443 29549447 29549459 29549464 29549789 29549792
S 9820M S 9820M S 9820M S 9820M S 9820M S 9820M H 9610AR S 9820A S 9610MR S 9806M
D D D D D D C D C C
A A A A A A A A A A
E E E E E E B E B B
A A A A A A A A A A
B B B B B B A B A A
B B B B B B A B A A
G G G G G G C G C G
B B B B B B B B B B
B B B B B B G B B B
A D A D D A F F E D
E — D E D D E E E D
T S T S S S Q V P S
N M N M M M G Q L M
B B B B B B A B A B
— — — — — — — — — —
29547518 29549417 29549418 29549421 29549443 29549447 29549459 29549464 29549789 29549792
†
†
Assembly Number — Found On Your Transmission Nameplate.
25C
Copyright © 2010 Allison Transmission, Inc.
20100101
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
25D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
A/N† 29549424 29549799 29549805 29549809 29549814 29549815
†
MODEL H 9610A S 9610M S 9806M S 9806M S 9820M S 9820M
Front Cover/ Flexplate Converter And Drive Flywheel
Input Flange A
Output Flange B
1
1
2
F — — — — —
J E A A A A
A — — A — —
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Lockup Clutch
Torque Converter
PTO
Torque Converter Housing
3
4
5
6
7
— J J — J H
C C C C C C
G G G F H H
A A A A A A
Copyright © 2010 Allison Transmission, Inc.
A A F F F F
†
Assembly Number — Found On Your Transmission Nameplate.
26A
PARTS CATALOG PC1830EN
20100101
Oil Pump
Input Bearing Retainer
SplitterLow Clutch
SplitterHigh Clutch
Splitter Planetary
Main Housing
HighRange Clutch
8
9
10
11
12
13
14
A A A A A A
B B D E E E
E E D E E E
A A A A A A
A A C C C C
B A E E E E
A A B B B B
A/N† 29549424 29549799 29549805 29549809 29549814 29549815
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
26B
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and Group listed opposite the Assembly Part Number (A/N) of your transmission.
Intermediate- IntermediateLowRange Range Range Planetary Clutch Planetary
29549424 29549799 29549805 29549809 29549814 29549815
†
MODEL H 9610A S 9610M S 9806M S 9806M S 9820M S 9820M
LowRange Clutch
Rear Planetary
Rear Clutch
Rear Cover/ Speedometer
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. Oil Pan
Main Pressure Regulator Valve/ Oil Filter
Lockup Control Valve
Retarder Control Valve
Main Control Valve
Cover And Plate Assembly
Trimmer Valve
Parking Brake
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
A/N†
C C C C C C
A A A A A A
B B E E E E
A A
A A B B B B
A A B B B B
C C
B B B B B B
C B B B B B
F E A D G G
D E D D — —
Q P U S W W
G L P M R R
A A B B B B
— — — — — —
29549424 29549799 29549805 29549809 29549814 29549815
†
Assembly Number — Found On Your Transmission Nameplate.
26C
PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
A/N†
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
Assembly Number — Found On Your Transmission Nameplate.
20100101
Copyright © 2010 Allison Transmission, Inc.
26D
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3
4
V08117.00.00 &0
Figure 1–1. Input Flange
1–1–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–1 Input REF NO. 1 2 3–4
PART NO.
NOMENCLATURE
Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010264 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 1
2 2
1
1
1
2
1
1
1
2
1 1
1 1
1 1
2 2
GROUP B Flange, Figure 1–1 Input Same As Group A, Except For Parts Listed Below. 3
Flange, S1880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010427 ***
1
GROUP C Flange, Figure 1–1 Input Same As Group A, Except For Parts Listed Below. 4
Flange, J600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010429 ***
GROUP D Flange, Figure 1–1 Input Same As Group A, Except For Parts Listed Below. 4
Flange, J490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011862
GROUP E Flange, Figure 1–1 Input Same As Group A, Except For Parts Listed Below. 2 4
Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Flange, J490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011862
*** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
1–1–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Flange, Figure 1–1 Input Same As Group A, Except For Parts Listed Below. REF NO. 4
NOMENCLATURE
PART NO.
Flange, 10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548993
1–1–2.2
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
20100101
2
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
1–1–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 4
6
5
6 7
8 9
V08116.00.00
0
Figure 1–2. Output Flange
1–2–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flange, Figure 1–2 Output REF NO. 1–7 8 9
PART NO.
NOMENCLATURE
Not Used In This Group. Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 1
2 2
1
1
1
2
1
1
1
2
1 1
1 1
1 1
2 2
1
1
1
2
GROUP B Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 1
Flange, S1950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779241
GROUP C Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 5
Flange, S1950 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . 6830644
GROUP D Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 6 7
Plate, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503805 Coupling, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010255
GROUP E Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 8
Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088
20100101
Copyright © 2010 Allison Transmission, Inc.
1–2–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. REF NO. 1 8
PART NO.
NOMENCLATURE
Flange, S1950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779241 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 1
2 2
1 1
1 1
1 1
2 2
1 1
1 1
1 1
2 2
1
1
1
2
1
1
1
2
GROUP G Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 2 8
Flange, J800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011861 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088
GROUP H Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 5 8
Flange, S1950 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . 6830644 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088
GROUP J Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 3 4–9
Flange, S315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538547 Not Used In This Group.
GROUP K Flange, Figure 1–2 Output Same As Group A, Except For Parts Listed Below. 4 5–9
Flange, S315 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . . 29538566 Not Used In This Group.
1–2–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
1–2–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3 1
2 4 5
6 7 9 10 8
11 12
13
14 V07443.03.00
Figure 2. Front Cover And Converter Drive
2–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Front Cover And Converter Drive, Figure 2 REF NO. 1 2 3 4 5 6
7 8 9 10 11 12 13 14
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Seal Assembly, Oil, 6.006 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Converter Housing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Socket Head Cap, 3⁄8-24 x 21⁄ 2 inch. When Replacing 9421145 Hexlock Bolt With 29544466 Socket Head Cap Screw, Also Order 103321 Lockwasher. See SIL 7-TR-06. . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.621 x 2.140 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23016199 181440 23010260 6777693 23041147
1 16 1 1 1
1 16 1 1 1
2 32 1 2 2
4 64 1 4 4
29544466 103321 23011155 23011156 * 23014911 6777242 6884302 103323 103028
24 24 1 1 2 2 8 16 16
24 24 1
48 48 1
96 96 1
2 2 8 16 16
4 4 16 32 32
8 8 32 64 64
1 1 1
1 1 1
2 1 2
4 1 4
1 1 8
1
1
1
8
16
32
GROUP B Front Cover And Converter Drive, Figure 2 Same As Group A, Except For Parts Listed Below. 1 3 5 6 8 9 12
Seal Assembly, Oil, 5.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Housing Assembly, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.621 x 1.750 inch . . . . . . . . . . . . . . . . . . . . . . . . . . .
6771233 6777634 23047995 6836199 6836200 6776328
*
p
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
2–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
4 3
5 7
8
6 2
9 18 19
10
11
13
14 15 12
16 17
20
V07444
Figure 3. Flexplate And Flywheel
3–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Flexplate And Flywheel, Figure 3 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-20 x 0.840 inch . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Assembly. See SIL 14-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄ 8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 5⁄ 16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.621 x 2.140 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-24 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9409058 23011795 23011623 8925528 23011624 6778661 6778663 6778662 6778662 6777689 23011625 23047896 6779224 23047897 23014911 6777242 6884302 9416349 6830003
12 1 1 1
24 1 1 1
48 2 2 2
1
1
2
5 1 12 1 1
10 1 24 1 1
20 2 48 2 2
2 2 8 24 24
4 4 16 48 48
8 8 32 96 96
@@
12 1 1 1 1 1 6 1 5 1 12 1 1 1 2 2 8 24 24 1
9409058 23011218 *** 6839217 23011217 ***
12 1 1 1
12
24
48
1
1
2
1 1 1
1 1
1 1
2 2
* * *
*
GROUP B Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2–5 11 12 13 14
Not Used In This Group. Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP C Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2–5 11 12 13 14
Not Used In This Group. Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011222 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011221 *
* Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission. @@
Supplied By Engine Manufacturer. 20100101
Copyright © 2010 Allison Transmission, Inc.
3–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. REF NO. 2–5 11 12 13 14
PART NO.
NOMENCLATURE
Not Used In This Group. Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535698 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535697 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1
1
1
2
1
1
1
2
1 8
8
16
32
1 1 1
1 1
1 1
2 2
1 1 1
1 1
1 1
2 2
1
GROUP E Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 1–11 12 13 14 17 18–19
Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047898 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047899 * Pin, Dowel, 0.621 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776328 Not Used In This Group.
GROUP F Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2 3 5
Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526852 Hub Assembly, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526853 Hub, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526851 *
GROUP G Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2–11
Not Used In This Group.
GROUP H Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2–11 12 13 14
Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011222 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011221 *
* Serviced Only As An Assembly — Not Available As A Detail Part.
3–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. REF NO. 2–11 12 13 14
NOMENCLATURE
PART NO.
Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535698 Not Used In This Group. Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535697 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1 1
1 1
2 2
1
GROUP K Flexplate And Flywheel, Figure 3 Same As Group A, Except For Parts Listed Below. 2–11 12 13 14
Not Used In This Group. Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538449 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538450 *
1 1 1
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
3–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2
3
4
5 6
7
8
V08355.00.00
y
Figure 4. Lockup Clutch
4–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Lockup Clutch, Figure 4 REF NO. 1 2 3 4 5 6 7 8
PART NO.
NOMENCLATURE Sealring And Expander Kit, 6.456 inch ID. Kit Contains 6776183 Sealring And 6776184 Expander. . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 12.443 inch ID. Kit Contains 6830129 Sealring And 6830131 Expander. . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 16.451 inch ID. Kit Contains 6775115 Sealring And 6775134 Expander. . . . . . . . . . . . . . . . . . . Piston, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Lockup-Clutch . . . . . . . . . . . . . . . . . Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6777994
1
1
2
4
6831050
1
1
2
4
6777672 6884303 23041615 6779887 23011157
1 1 3 2 1
1 1 3 2 1
2 1 6 4 1
4 2 12 8 2
6779557 6832138 6779887
1 2 1
1 2 1
1 4 2
2 8 4
6777889
1
1
1
2
3
3
6
12
GROUP B Lockup Clutch, Figure 4 Same As Group A, Except For Parts Listed Below. 4 5 6 7 8
Piston, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Lockup-Clutch . . . . . . . . . . . . . . . . . Not Used In This Group. Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP C Lockup Clutch, Figure 4 Same As Group A, Except For Parts Listed Below. 5
Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6832138
20100101
Copyright © 2010 Allison Transmission, Inc.
4–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 6 4 7 5 8 9
10
11 12
7
13 14
6
8
15 16 17
18 19
20
21 22 23 24
25
V07446
Figure 5. Torque Converter
5–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Torque Converter, Figure 5 TC 860, 2.33:1 Stall Torque Ratio REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NO.
NOMENCLATURE Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.984 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.660 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . Washer, Thrust, 4.760 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 8.388 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Freewheel Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Roller, Stator Freewheel, 3⁄4 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Cup, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide, 5⁄32 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Stator Freewheel Roller, 0.250 OD x 2.320 inch . . . . . . . . . . . Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 31⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Accessory Drive Input. See SIL 23-TR-85. . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-24 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23048026 6750924 6750259 6776190 23046255 29528770 6776179 6776171 6776175 6776170 6776172 9420675 6830063 6838019 6776186 6776176 6776185 181433 6776188 6776189 29503032 23041055 23011077 2436163 9409043
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 2 2 2 1 10 20 10 10 1 1 1 1 16 8 4 1 1 1 36 36
1 1 1 1 1 2 2 2 1 10 20 10 10 1 1 1 1 16 8 4 1 1 1 36 36
2 2 2 2 1 2 4 2 1 20 40 20 20 1 1 1 1 32 16 4 1 2 1 72 72
4 4 4 4 2 4 8 4 2 40 80 40 40 2 2 2 2 64 32 8 2 4 2 144 144
1 1
1 1
1 1
2 2
GROUP B Torque Converter, Figure 5 TC 880, 2.20:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. 14 21
Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779322 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503096
20100101
Copyright © 2010 Allison Transmission, Inc.
5–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Torque Converter, Figure 5 TC 1060, 1.82:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 5 14 18
19
20
21
23
24 25
NOMENCLATURE
PART NO.
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015878 Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 Lockstrip. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . 6776188 Retainer, Converter Pump Bearing. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 6776189 Bearing Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . 6776189 Pump Assembly, Torque Converter. Service 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, 181440 Bolt, 29508418 Lockstrip, 29525004 Retainer, 29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . . . 23011158 *** Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 23011077 Accessory Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . 23011077 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . . 9409038
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 1
2 2
16
16
32
64
8
8
16
32
4
4
4
8
1 36
1 36
1 72
2 144
36
36
72
144
1 1
1 1
1 1
2 2
16
16
32
64
8
8
16
32
1
GROUP D Torque Converter, Figure 5 TC 1070, 1.68:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. 5 14 18
19
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011953 Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 Lockstrip. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . 6776188
(continued on next page) *** No Longer Available From Allison Transmission.
5–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Torque Converter, Figure 5 TC 1070, 1.68:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 20
21
23
24 25
PART NO.
NOMENCLATURE Retainer, Converter Pump Bearing. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 6776189 Bearing Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter. Service 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, 181440 Bolt, 29508418 Lockstrip, 29525004 Retainer, 29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . . Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 23011077 Accessory Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23011158 Torque Converter Pump Assembly With 29525007 Pump Assembly, Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6776189
4
23011158 ***
1
4
4
8
23011077 5131433
1 36
1 36
1 72
2 144
9409038
36
36
72
144
1 1
1 1
1 1
2 2
181433
16
16
32
64
6776188
8
8
16
32
6776189
4
4
4
8
23013835 ***
1
GROUP E Torque Converter, Figure 5 TC 1080, 1.58:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. 5 14 18
19
20
21
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, Also Replace 181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip. When Replacing 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, Also Replace 6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing. When Replacing 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, Also Replace 6776189 Bearing Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter. Service 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, 181440 Bolt, 29508418 Lockstrip, 29525004 Retainer, 29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . .
23046253 23012763
(continued on next page) *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
5–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Torque Converter, Figure 5 TC 1080, 1.58:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 23
24 25
PART NO.
NOMENCLATURE
Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, Also Replace 23011077 Accessory Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . 23011077 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23013835 Torque Converter Pump Assembly With 29525006 Pump Assembly, Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . . 9409038
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1 36
1 36
1 72
2 144
36
36
72
144
1 1 16 8 4 1 1 36 36
1 1 16 8 4 1 1 36 36
1 1 32 16 4 1 1 72 72
2 2 64 32 8 2 2 144 144
1 1 16 8 4 1 1
1 1 16 8 4 1 1
1 1 32 16 4 1 1
2 2 64 32 8 2 2
GROUP F Torque Converter, Figure 5 TC 1060, 1.82:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. 5 14 18 19 20 21 23 24 25
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015878 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525007 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039
GROUP G Torque Converter, Figure 5 TC 1070, 1.68:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. 5 14 18 19 20 21 23
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011953 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525007 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520
(continued on next page)
5–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Torque Converter, Figure 5 TC 1070, 1.68:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. REF NO. 24 25
PART NO.
NOMENCLATURE 3 ⁄8
Washer, Flat, inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 36 36
36 36
72 72
144 144
1 1 16 8 4 1 1 36 36
1 1 16 8 4 1 1 36 36
1 1 32 16 4 1 1 72 72
2 2 64 32 8 2 2 144 144
1 1 16 8 4 1 1 36 36
1 1 16 8 4 1 1 36 36
1 1 32 16 4 1 1 72 72
2 2 64 32 8 2 2 144 144
GROUP H Torque Converter, Figure 5 TC 1080, 1.58:1 Stall Torque Ratio See SIL 12-TR-01 For Important Service Information. Same As Group A, Except For Parts Listed Below. 5 14 18 19 20 21 23 24 25
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23046253 23012763 181440 29508418 29525004 29525006 29505520 5131433 9409039
GROUP J Torque Converter, Figure 5 TC 1078, 1.84:1 Stall Torque Ratio Same As Group A, Except For Parts Listed Below. 5 14 18 19 20 21 23 24 25
Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-24 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
23046253 6779322 181440 29508418 29525004 29525007 29505520 5131433 9409039
Copyright © 2010 Allison Transmission, Inc.
5–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
10 9 8
1 2 3
7 4
5 6
10
9 8 7
V06119
Figure 6. Power Takeoff
6–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Power Takeoff, Figure 6 Top And Side REF NO. 1 2 3 4 5 6 7 8 9 10
PART NO.
NOMENCLATURE Bolt, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, PTO Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, PTO Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
179896 103323 6776230 6833158 23047994 8892840 6758442 6768990 103322 179857
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 1 2 2 16 16
1 1 1 1 1 1 2 2 16 16
2 2 1 1 2 2 4 2 32 32
GROUP B Power Takeoff, Figure 6 Side Only Same As Group A, Except For Parts Listed Below. 1–6
Not Used In This Group.
20100101
Copyright © 2010 Allison Transmission, Inc.
6–2.1
4 4 2 2 4 4 8 4 64 64
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
11 10 9 8
2 3
7
4
12
5 6
20
21
13 14 15 16
19
17 41
42 43
52
18
51
22 19
54
50
20
53
24 44 42
23
41 45
46 47
48 49
31 25 26 28 27 32
29 30
35 36 37 38 39
40
33
34 V07447.04.00
*
Figure 7. Torque Converter Housing
7–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Torque Converter Housing, Figure 7 REF NO. 1 2 3 4 5 6 7 8 9
10 11 12
13 14 15 15 16 17 18 19 19 20 21 22 23
24 25 26 27 28 29 30
PART NO.
NOMENCLATURE Bolt, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 1⁄ 2-13 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lube Pressure Regulator Valve, 0.438 ID x 2.720 inch . . . . . . Valve, Lube Pressure Regulator. When Using 6838020 Lube Pressure Regulator Valve, Also Use 23011175 Converter Ground Sleeve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Lube Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 1.488 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter. When Replacing 29530097 Converter Housing Assembly With 29537426 Housing Assembly, Also Order 29543432 Speed Sensor Assembly, 29542098 Bolt, And 29536988 Shipping Cover. See SIL12-TR-01. . . . . . . . . . . . . . . . Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 3⁄8-18. Used Prior To 29527368 Housing. . . . . . . . . . . Plug Assembly, 9⁄16-18. Used Starting With 29527368 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . Stud, 1⁄ 2-13 x 33⁄4 inch. See SIL 23-TR-01. . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 11⁄ 4 -111⁄ 2. Used Prior To 29527368 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Hex Socket, 15⁄8-12. Used Starting With 29527368 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . Pin, Dowel, 7⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Lube Pressure Regulator Valve, 0.371 x 3 inch . . . . . Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground. When Using 23011175 Converter Ground Sleeve, Also Use 6838020 Lube Pressure Regulator Valve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016657 Butt-Joint Sealring, 5.875 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016659 Butt-Joint Sealring, 1.781 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains Two 23016658 Butt-Joint Sealrings, 3.562 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Retarder Rotor Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
179896 103323 6776230 6833160 23047994 8892840 9409240 6776324
1 1 1 1 1 1 6 1
1 1 1 1 1 1 6 1
2 2 1 1 2 2 12 2
4 4 2 2 4 4 24 4
6838020 6776290 6776292
1 1 1
1 1 1
1 1 2
2 2 4
29537426 29537425 * 23012038 23018210
1 1 1 1
1
1
1
1 1
2 2
4 4
29525047 444654 29540488 107393
1 1 5 2
1 1 5 2
2 2 5 4
4 4 10 8
23012033
2
2
4
8
29525051 141264 6776313 29529602
2 4 1 1
2 4 1 1
4 8 2 2
8 16 4 4
23011175
1
1
1
2
23019794
1
1
2
4
23019796 23017517 23017304
1 1 1
1 1 1
2 1 1
4 2 2
23019651 29502073 6884850
1 1 1
1 1 1
2 2 1
4 4 2
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
7–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Torque Converter Housing, Figure 7 REF NO. 31–32 33 34 35 36 37 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
PART NO.
NOMENCLATURE
Not Used In This Group. Hub, Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012004 Not Used In This Group. Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 Ring, Retaining, Internal, 2.949 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6776241 Shim, Selective, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 Shim, Selective, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 Plate, Shaft Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776232 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 Bolt, 1⁄ 2-20 x 11⁄ 4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047992 Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch . . . . 6756338 Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776228 Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777685 Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753487 Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758337 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . 29543432 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Screw, 5⁄16-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1 1 AR AR 1 1 2 2 2 1 1 1 1 1 6 6 1 1 1 1 1
1 1 2 4 1 1 2 2 2 1 1 1 1 1 6 6 1 1 1 1 1
2 2 2 4 1 2 4 4 2 1 1 2 2 1 12 12 1 1 2 2 2
4 4 4 8 2 4 8 8 4 2 2 4 4 2 24 24 2 2 4 4 4
1
1
1
2
1
1
1
2
GROUP B Torque Converter Housing, Figure 7 Same As Group A, Except For Parts Listed Below. 32 33
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012005 Not Used In This Group.
GROUP C Torque Converter Housing, Figure 7 Same As Group A, Except For Parts Listed Below. 31 33
Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016288 Not Used In This Group.
7–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Torque Converter Housing, Figure 7 Same As Group A, Except For Parts Listed Below. REF NO. 9
23
PART NO.
NOMENCLATURE
Valve, Lube Pressure Regulator. When Using 6758459 Lube Pressure Regulator Valve, Also Use 6776211 Converter Ground Sleeve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 Sleeve, Converter Ground. When Using 6776211 Converter Ground Sleeve, Also Use 6758459 Lube Pressure Regulator Valve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776211
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
2
6758459 29537426 29525047 29540488 29525051 6776211
1 1 1 5 2 1
1 1 1 5 2 1
1 1 2 5 4 1
2 1 4 10 8 2
29544015
1
1
1
2
23019731
1
1
2
4
GROUP E Torque Converter Housing, Figure 7 Same As Group A, Except For Parts Listed Below. 9
23
Valve, Lube Pressure Regulator. When Using 6758459 Lube Pressure Regulator Valve, Also Use 6776211 Converter Ground Sleeve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 Sleeve, Converter Ground. When Using 6776211 Converter Ground Sleeve, Also Use 6758459 Lube Pressure Regulator Valve. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776211
GROUP F Torque Converter Housing, Figure 7 9820 Only Same As Group A, Except For Parts Listed Below. 9 12 15 17 19 23 25 33 34 35
Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stud, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Hex Socket, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Coupling, Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
Copyright © 2010 Allison Transmission, Inc.
7–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
10 11 13
14
12 15 16
22
17 19 20
27
18 21 22
5
4
23 25 8
6
3
26
24
7
1 6
2 5
7 9
8 28
29
30 31 32
V07448.00.00
Figure 8. Oil Pump
8–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Oil Pump, Figure 8 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
NOMENCLATURE Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Main Pressure Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Split Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pump Assembly, Input Pressure And Scavenge . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . Body, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing, Roller, 1⁄8 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Scavenge Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Input Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄4 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Input Pump Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Idler, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Drive, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screen, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Input Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube Kit, Converter Pressure. Kit Contains 29527700 Elbow, 29527701 Coupling, And 6777671 Tube. See SIL 19-TR-96. . . . . Tube Kit, Scavenge Oil Pump. Kit Contains 29527702 Elbow, 29527703 Coupling, And 29527547 Tube. See SIL 19-TR-96. . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 9418964 103321 23010335 29501462 6779125 179860 103322 6830007 6880121 179848 103321 6777657 6777656 148415 6758530 6758529 6777659 6832423 6832424 141199 6777658 6769720 6769722 6880122 148415 6880123 6880124 6776451 6777698 6881547
9 9 1 2 2 4 4 1 1 6 6 1 1 3 1 3 1 1 1 2 1 2 1 1 3 1 9 1 1 1
9 9 1 2
18 18 2 2
36 36 4 4
4 4 1 1 6 6 1
8 8 2 1 12 12 1
16 16 4 2 24 24 2
3 1 3 1 1
6 2 3 2 1
12 4 6 4 2
2 1 2 1 1 3
4 2 2 1 1 6
8 4 4 2 2 12
9 1 1 1
18 2 2 1
36 4 4 2
29529027
1
1
2
4
29529026
1
1
2
4
*
*
*
*
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
8–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
6
5
1 2
7
4
12
8
5
9
14 15
13
10
16
18
17 5
11
19 20
21 22 23
24
V11006.01.00
Figure 9. Input Bearing Retainer
9–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Input Bearing Retainer, Figure 9 With Pitot REF NO. 1 2 3 4 5 5 6 6 7 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19 NI 20 21 22 23 24
PART NO.
NOMENCLATURE Bolt, 5⁄16-24 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer Assembly, Input Bearing. See SIL 12-TR-01. . . . . . . . . . . . . . Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29527357 Retainer. . . . . . . . . . . Plug Assembly, 1⁄ 2-20. Used Starting With 29527357 Retainer. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29527357 Retainer. . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29527357 Retainer. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 3⁄ 8-18. Used Prior To 29527357 Retainer. . . . . . . . . . . Plug Assembly, 9⁄16-18. Used Starting With 29527357 Retainer. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Socket Pipe, 1⁄ 2-14. Used Prior To 29527357 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29527357 Retainer. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 8-27. Used Prior To 29527357 Retainer. . . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29527357 Retainer. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Tube Assembly, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Input Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Splitter Input. See SIL 13-TR-88, SIL 12-TR-01, And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . Instruction Sheet No. 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Double-Row Ball. See SIL 13-TR-88. . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
181348 6758415 29530095 29530093 * 23012035
2 1 1 1 3
2 1 1
4 2 1
8 4 1
3
6
12
29525046 23012035
3 1
3 1
6 2
12 4
29542780 23014600
1 1
1 1
2 2
4 4
29525047
1
1
2
4
23012038
1
1
2
4
29542780 23012036
1 1
1 1
2 2
4 4
29525044 107393
1 2
1 2
2 4
4 8
6773996
1
1
1
2
103323 179891 29529603
1 1 1
1 1 1
2 2 2
4 4 4
29534003 29507729 29502065 * 29507727 * 6774290 23048011 23014166 103323 179883
1 1 1 1 1 1 1 5 5
1 1
1 2
2 4
1 1 1 5 5
2 2 1 10 10
4 4 2 20 20
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
9–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Input Bearing Retainer, Figure 9 Without Pitot Same As Group A, Except For Parts Listed Below. REF NO. 1–2 11 12 13 17
PART NO.
NOMENCLATURE
Not Used In This Group. Screw, Round Head Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . 145067 Not Used In This Group. Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 Shaft, Splitter Input. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . 29541583
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
4
3 1
3 1
6 1
12 2
1
1
1
2
1 1 3 1 1 1 1 1
1
1
1
3 1 1 1 1 1
6 2 2 2 2 1
12 4 4 4 4 2
1 1 3 1 1 1
1
1
1
3 1 1 1
6 2 2 2
12 4 4 4
GROUP C Input Bearing Retainer, Figure 9 With Pitot Same As Group A, Except For Parts Listed Below. 17
Shaft, Splitter Input. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . 29541583
GROUP D Input Bearing Retainer, Figure 9 With Pitot, 9820 Only Same As Group A, Except For Parts Listed Below. 3 4 5 6 7 8 9 17
Retainer Assembly, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544017 Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544016 * Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Plug Assembly, 9⁄16-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Shaft, Splitter Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546741
GROUP E Input Bearing Retainer, Figure 9 Without Pitot, 9820 Only Same As Group A, Except For Parts Listed Below. 1–2 3 4 5 6 7 8
Not Used In This Group. Retainer Assembly, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544017 Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544016 * Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Plug Assembly, 9⁄16-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
9–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Input Bearing Retainer, Figure 9 Without Pitot, 9820 Only Same As Group A, Except For Parts Listed Below. REF NO. 9 11 12 13 17 21
PART NO.
NOMENCLATURE Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Round Head Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Splitter Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29525044 145067
1 1
1 1
2 2
4 4
444687 29546741 23048011
3 1 1
3 1 1
6 1 2
12 2 4
Copyright © 2010 Allison Transmission, Inc.
9–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
1 2
3
5 6 7 8 9
10 15
11 16
12 13 14
17 18
19
20
V07449.03.00
Figure 10. Splitter-Low Clutch
10–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter-Low Clutch, Figure 10 With Pitot, Without Tone Wheel REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
PART NO.
NOMENCLATURE Bolt, Patchlock, 5⁄16-24 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Pitot Collector Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Splitter-Low Clutch. See SIL 27-TR-02. . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter-Low Clutch. See SIL 27-TR-02. . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 10.575 inch ID . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly, Splitter-Low Clutch. See SIL 10-TR-89. . . . . . . . . . . Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23017810 6776626 6776627
6 3 1
6 3 1
12 3 1
24 6 2
23011150
1
1
2
4
23019650 29541574 6777242 29541573 * 6832481 6770623 6777908 453570 * 6777907 * 6756042 6756041 23041616 6776610 6884308 29537806
2 1 8 1 1 1 1 4 1 1 1 5 4 1 1
2 1 8
4 1 16
8 2 32
1 1 1
2 2 1
4 4 2
1 1 5 4 1 1
1 2 10 8 1 1
2 4 20 16 2 2
1 1
1
1
2
GROUP B Splitter-Low Clutch, Figure 10 Without Pitot, Without Tone Wheel Same As Group A, Except For Parts Listed Below. 1–3
Not Used In This Group.
GROUP C Splitter-Low Clutch, Figure 10 With Pitot, Without Tone Wheel Same As Group A, Except For Parts Listed Below. 7 9
Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 *
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
10–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Splitter-Low Clutch, Figure 10 Without Pitot, Without Tone Wheel Same As Group A, Except For Parts Listed Below. REF NO. 1–3 7 9
PART NO.
NOMENCLATURE
Not Used In This Group. Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1
1
2
1 1 1
1 1
1 1
2 2
GROUP E Splitter-Low Clutch, Figure 10 Without Pitot, With Tone Wheel Same As Group A, Except For Parts Listed Below. 3 4 7 9
Not Used In This Group. Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537449 Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 *
* Serviced Only As An Assembly — Not Available As A Detail Part.
10–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
10–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3 4 5 6 7
10
8 9
11
12
13
14
V07450
Figure 11. Splitter-High Clutch
11–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter-High Clutch, Figure 11 REF NO. 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14
PART NO.
NOMENCLATURE Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Splitter-High Clutch, 0.625 OD x 3.200 inch . . . Key, Splitter-High Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball. See SIL 4-TR-89. . . . . . . . . . . . . Bearing Assembly, Single-Row Ball. Used Only With 23049164 Splitter Planetary Carrier. See SIL 4-TR-89. . . . . . . . . . . . . . . . . . . . . . . . Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 16.200 inch ID . . . . . . . . . . . . . . . . . . . . . Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, External Lip-Type, 14.700 inch ID . . . . . . . . . . . . . . . . . . . . . Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6832869 23017350 6884440 6833146 23017739 6776610 23041616 8892840 9432693
1 14 2 1 14 7 6 1 1
1 14 2 1 14 7 6 1 1
1 28 4 1 28 14 12 2 2
2 56 8 2 56 28 24 4 4
23049160 6884312 6832482 23049092 6832483 6884656
1 1 1 1 1 1
1 1 1 1 1 1
2 1 2 1 2 1
4 2 4 2 4 2
1
1
1
2
GROUP B Splitter-High Clutch, Figure 11 Oil Field, 9686 Only Same As Group A, Except For Parts Listed Below. 12
Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831031
20100101
Copyright © 2010 Allison Transmission, Inc.
11–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2
3
10
4 2 6
7
9
8
1
5
11
12 13 14 15 16 17 18 19 21 20
22 23 24 25
26 27
28 30 29
V07965.03.00
Figure 12. Splitter Planetary
12–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Splitter Planetary, Figure 12 REF NO. 1
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24–26 27 28 29 30
PART NO.
NOMENCLATURE Carrier Assembly, Splitter Planetary. 29543957 Splitter Planetary Carrier Assembly Is No Longer Available. Service With 29545370 Splitter Planetary Carrier Assembly. See SIL 4-TR-89 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.566 inch ID . . . . . . . . . . . . . . . . . . . . . . Gear Set, Splitter Planetary Pinion. Set Contains Four 23012847 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier, Splitter Planetary. See SIL 4-TR-89 And SIL 27-TR-02. . . Spindle Assembly, Splitter Planetary Pinion . . . . . . . . . . . . . . . . . Spindle, Splitter Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . Ball, Detent, 3⁄ 16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 9.468 inch OD . . . . . . . . . . . . . . . . . . . . O-ring, 2.730 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 10.896 inch OD . . . . . . . . . . . . . . . . . . . . . . . Bolt, Self-Locking, 1⁄ 2-20 x 17⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 2.730 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, O-ring Backing, 2.563 ID x 2.927 OD x 0.262 inch . . . . . . . . . . . Not Used In This Group. Shaft Assembly, Splitter Output. See SIL 13-TR-88 And SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft, Splitter Output. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . Plug, 0.198 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.112 inch ID . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29545370 23015742
1 8
1 8
1 8
2 16
23014547 29545371 29543958 23012849 23012850 * 6762187 453606 6834575 23013824 6884436 6750259 23019650 23013782 6773806 9414052 115551 6758497 23047965 6750259 23013824 23013786
1 4 1 4 1 1 4 1 1 1 1 1 1 1 6 6 1 1 1 1 1
1 4 1 4
1 4 1 4
2 8 2 8
1 4 1 1 1 1 1 1 1 6 6 1 1 1 1 1
2 4 2 2 1 2 2 1 2 12 12 1 2 2 2 1
4 8 4 4 2 4 4 2 4 24 24 2 4 4 4 2
29542391 29542390 * 6884845 23018427
1 1 1 1
1
1
2
1 1
2 2
4 4
1 1 1
1
1
2
1
2
4
GROUP B Splitter Planetary, Figure 12 Oil Field, 9686 Only Same As Group A, Except For Parts Listed Below. 27 28 30
Shaft Assembly, Splitter Output. See SIL 13-TR-88 And SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049115 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049098 * Ring, Retaining, External, 1.812 inch ID. . . . . . . . . . . . . . . . . . . . . . . . 6776295
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
12–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Splitter Planetary, Figure 12 9820 Only Same As Group A, Except For Parts Listed Below. REF NO. 1 4 5 15 19 20 22 23 24 25 26 27–30
NOMENCLATURE
PART NO.
Carrier Assembly, Splitter Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545370 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545371 Carrier, Splitter Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543958 Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545541 Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545540 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545662 O-ring, 2.99 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch . . . . . . . . . . . 29545661 Shaft Assembly, Splitter Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543459 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543458 * Plug, 0.198 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884845 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 4 1 1 1 1 1 1 1 1 1
1 4 1 1 1 1 1 1 1
1 4 1 1 1 2 2 1 1
2 8 2 2 2 4 4 2 2
1
2
4
* Serviced Only As An Assembly — Not Available As A Detail Part.
12–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
12–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
37 36 33
2
3
4
34 32
35
5 6
7
10 8
9
31 11 12
30 29 28
13
14
15
27
16
7
17
18
23 22
20 19
21 25 26
24
V08350.00.00
y
Figure 13. Main Housing
13–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Housing, Figure 13 REF NO. 1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27–30 31 32 33 34 35 36 37
PART NO.
NOMENCLATURE Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Seat, Converter Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Converter Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Converter Pressure Relief Valve, 0.470 ID x 2.200 inch . . . . . Housing Assembly, Main. When Replacing 23017511 Or 29541733 Main Housing Assembly With 29537807 Housing Assembly, Also Order 29543432 Speed Sensor Assembly, 29542098 Bolt And 29536988 Shipping Cover. . . . . . . . . . . . . . . . Tube, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Valve Guide, 0.371 x 2.620 inch . . . . . . . . . . . . . . . . . . . . . . . Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reducer, 3⁄8-18 x 1⁄ 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Breather Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, 1⁄ 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hose, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 5⁄8-11 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Intermediate- And Low-Clutch Piston Housing . . . . . . . . . . . . Lockwasher, 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tube, Sump Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-13 x 31⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator Kit, Visual Oil Level. Kit Contains 23018751 Indicator. . . . . . Not Used In This Group. Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.614 inch ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Speed Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, 5⁄16-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2219907 6770571 6758459 6833247
29537807 6758488 6758462 29537808 * 444335 6774565 103323 103028 6759379 6759381 271564 103325 6779566 29529605 103323 179886 179893 103323 6776269 179894 103323 6839183 6838686 179837 29543432 29503843 29503383 29536988 29542098
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1
1 1 1 1
2 1 1 2
4 2 2 4
1 1 2 1 1 1 5 5 2 2 27 27 1 1 4 4 1 1 1 13 13 1
1 1 2
1 2 4
1 4 8
1 1 5 5 2 2 27 27 1 1 4 4 1 1 1 13 13 1
2 2 10 10 4 4 54 54 1 2 8 8 2 2 1 26 26 2
4 4 20 20 8 8 108 108 2 4 16 16 4 4 2 52 52 4
2 2 1 1 1 1 1
2 2 1 1 1 1 1
4 4 1 1 2 2 2
8 8 4 2 4 4 4
1 1
1 1
2 1
4 2
GROUP B Main Housing, Figure 13 Same As Group A, Except For Parts Listed Below. 27 28
Spring, Converter Pressure Regulator Valve, 0.530 ID x 2.560 inch . . 6775812 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
13–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Main Housing, Figure 13 Same As Group A, Except For Parts Listed Below. REF NO. 29 30
PART NO.
NOMENCLATURE
Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1
1 1
1 2
2 4
1 1 1 1
1 1 1 1
2 1 1 2
4 2 2 4
1 1 1
1 1 1
1 1 1
1 2 4
1 1 1 1 1 1 1
1 1 1 1 1 1 1
1 1 2 1 1 2 1
1 2 4 2 2 4 4
GROUP C Main Housing, Figure 13 Same As Group A, Except For Parts Listed Below. 27 28 29 30
Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . 6756430 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907
GROUP D Main Housing, Figure 13 9820 Only Same As Group A, Except For Parts Listed Below. 5 17 33
Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537807 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545539 Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432
GROUP E Main Housing, Figure 13 9820 Only Same As Group A, Except For Parts Listed Below. 5 17 27 28 29 30 33
Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537807 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545539 Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . 6756430 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432
13–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
13–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
6 1
7
2 8
4 9
5
10 11
3 12
13 14 15 16 17
18
19
V07452.02.00
s
Figure 14. High-Range Clutch
14–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A High-Range Clutch, Figure 14 REF NO. 1 2 3 4 5 6–8 9 10 11 12 13 14 15 16 17 18 19
PART NO.
NOMENCLATURE Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, High-Range Clutch. See SIL 27-TR-02. . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sealring, External Lip-Type, 10.575 inch ID . . . . . . . . . . . . . . . . . . . . . Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly, High-Range Clutch. See SIL 10-TR-89. . . . . . . . . . . Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, High-Range Clutch . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, High-Range Clutch . . . . . . . . . . . . . Not Used In This Group. Drum, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23011150
1
1
2
4
23019650 29541722 6777242 29541716 *
2 1 8 1
2 1 8
4 1 16
8 2 32
6832481 6770623 23045566 453570 * 23045567 * 6756042 6756041 23041616 6776610
1 1 1 6 1 1 1 5 4
1 1 1
2 2 1
4 4 2
1 1 5 4
1 2 10 8
2 5 20 16
6884308
1
1
1
2
6755100
1
1
2
4
29543463 6777242 29543462 * 23045566 6770848
1 8 1 1 1
1 8
1 16
2 32
1 1
1 1
2 2
GROUP B High-Range Clutch, Figure 14 9820 Only Same As Group A, Except For Parts Listed Below. 1 3–5 6 7 8 11 18 19
Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Hub Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Piston Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
14–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 3
2 4
5
6
17
7 8 9 10 9 12
8 13 15 14
16
11
V07453.01.00
Figure 15A. Intermediate-Range Planetary (Four-Pinion)
15–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 3
2 4
5
6
17
8 9 10 7 9
16
15
8
14
13 11 12
V07454
Figure 15B. Intermediate-Range Planetary (9686 Only)
20100101
Copyright © 2010 Allison Transmission, Inc.
15–1.2
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
13 12
14 15
16
2
3 4
17
5 4
6
8
3
9
7 11 10
V07455
Figure 15C. Intermediate-Range Planetary (Two-Speed Reverse)
15–1.3
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Intermediate-Range Planetary, Figure 15A Four-Pinion REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO.
NOMENCLATURE Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . Hub, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Intermediate-Range Planetary Pinion. Set Contains Four 6884433 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 9.042 inch OD . . . . . . . . . . . . . . . . . . . . Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
8892840 23049160 6884846 6884430 * 6777242 6884429 23013832 23041007 6884434
1 1 1 1 6 1 1 8 8
1 1 1
2 2 1
4 4 2
6 1 1 8 8
12 1 1 8 16
24 2 2 16 32
23014548 6884432 6885169 23011078 6762187 23011079 * 453606 6750259
1 1 1 4 1 1 4 1
1 1 1 4 1
1 1 2 4 2
2 2 4 8 4
4 1
8 2
16 4
8892840 9432693 23014121 23014116 * 6777242 23014114 23016150 ** 23015743 23016151
1 1 1 1 8 1 1 12 12
1 1 1
2 2 1
4 4 2
8 1
16 1
32 2
12 12
12 24
24 48
23015059 23013884 23013891 23013902 6762187 23013889 * 453606 6750259
1 1 1 6 1 1 6 1
1 1 1 6 1
1 1 2 6 2
2 2 4 12 4
6 1
12 2
24 4
GROUP B Intermediate-Range Planetary, Figure 15B 9686 Only 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . Hub, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.131 inch ID . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Set, Intermediate-Range Planetary Pinion. Set Contains Six 23015933 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 9.654 inch OD . . . . . . . . . . . . . . . . . . . . Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20100101
Copyright © 2010 Allison Transmission, Inc.
15–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Intermediate-Range Planetary, Figure 15C Two-Speed Reverse REF NO. 1 2
3 4 5 6 7 8 9 10 11
12 13 14 15 16 17
17
NOMENCLATURE
PART NO.
Gear, Intermediate-Range Sun. See SIL 12-TR-01. . . . . . . . . . . . . . . . 29536707 Carrier Assembly, Intermediate-Range Planetary. When Replacing 29536713 Intermediate-Range Planetary Carrier Assembly With 29541597 Intermediate-Range Planetary Carrier Assembly, Also Replace Four 29541294 Screws With Six 29541375 Screws. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 29541597 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . . 23041007 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884434 Gear Set, Intermediate-Range Planetary Pinion. Set Contains Four 6884433 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . 23014548 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . 23011078 Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . 23011079 * Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . 6762187 Ring, Retaining, Internal, 9.042 inch OD . . . . . . . . . . . . . . . . . . . . 6885169 Carrier, Intermediate-Range Planetary. When Replacing 29536714 Intermediate-Range Planetary Carrier With 29541373 Intermediate-Range Planetary Carrier, Also Replace Four 29541294 Screws With Six 29541375 Screws. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 29541373 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 Gear Assembly, Intermediate-Range Ring. See SIL 12-TR-01. . . . . . . 29536720 Gear, Intermediate-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536721 * Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 Retainer, Intermediate-Range Ring Gear. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541749 Screw, Flat Head Socket, 0.250-20 x 0.500 inch. Used With 29536714 Intermediate-Range Planetary Carrier. See SIL 12-TR-01, SIL 3-TR-02, And SIL 27-TR-02. . . . . . . . . . . . 29541294 Screw, Flat Head Socket, 0.250-20 x 0.750 inch. Used With 29541373 Intermediate-Range Planetary Carrier. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541375
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1 8 8
1 8 8
1 8 16
2 16 32
1 4 4 1 1 1
1 4 4
1 8 4
2 16 8
1 1
2 2
4 4
1 1 1 1 6
1 1 1
1 2 1
2 4 2
6
12
24
1
1
1
2
4
4
8
16
6
6
12
24
1 1
1 1
1 1
2 2
GROUP D Intermediate-Range Planetary, Figure 15A 9820 Only Same As Group A, Except For Parts Listed Below. 6 7 11 17
Not Used In This Group. Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . 29543465 Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . 29543464 Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part.
15–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
15–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3 4 5 6 7
8
9
10 12
11
13 14 15
16
17
V07456
Figure 16. Intermediate-Range Clutch
16–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Intermediate-Range Clutch, Figure 16 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
PART NO.
NOMENCLATURE Backplate, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Intermediate-Range Clutch, 0.625 OD x 3.320 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key, Intermediate-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . Anchor, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Intermediate-Range Clutch . . . . . . . . . Plate, External-Tanged Reaction, Intermediate-Range Clutch . . . . . . . Sealring, External Lip-Type, 16.200 inch ID . . . . . . . . . . . . . . . . . . . . . Piston, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . Housing Assembly, Intermediate- And Low-Clutch Piston . . . . . . . . . . Pin, Dowel, 3⁄4 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing, Intermediate- And Low-Clutch Piston . . . . . . . . . . . . . . . Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Main Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 1⁄ 2-13 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6832869 23017351 6884654 6884435 23017739 23041616 6776610 6832482 23010339 6832485 6833147 274890 6833148 * 23048005 6779653 115551 23045938
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
14 2 1 14 9 9 1 1 1 1 2 1 1 1 8 8
14 2 1 14 9 9 1 1 1 1 2
28 4 1 28 18 18 2 1 2 1 4
56 8 2 56 36 36 4 2 4 1 8
1 1 8 8
2 1 16 16
4 2 32 32
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
16–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
16–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3 4 5
10 13 6 7 8 9 11 12 14
16
17
20
18
21 15
19
22
23 25 24
23 V07457.02.00
y
Figure 17A. Low-Range Planetary (9600)
20100101
Copyright © 2010 Allison Transmission, Inc.
17–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3
4 5 6 8 9 11 12
7
15
14
10 20
21 18
16
13
19
17
22
23 25 24 23 V07966.00.00
Figure 17B. Low-Range Planetary (9800)
17–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Low-Range Planetary, Figure 17A 9600 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
PART NO.
NOMENCLATURE Hub, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Assembly, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.216 x 0.250 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 13.236 inch OD . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, External, 4.498 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Thrust, 2.388 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 11.214 inch OD . . . . . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle Assembly, Low-Range Planetary Pinion . . . . . . . . . . . . . . Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . Plug, Cupped-Type Expansion, 0.929 inch OD . . . . . . . . . . . Carrier, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 2.199 inch ID . . . . . . . . . . . . . . . . . . . . . . Gear Set, Low-Range Planetary Pinion. Set Contains Four 6831964 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6838652 29541594 29541588 * 29541598 6832598 6750220 29529971 6753893 6777747
1 1 1 6 1 1 1 1 1
1 1
1 1
2 2
6 1 1 1 1 1
12 2 2 2 2 1
24 4 4 4 4 2
23047987 6832158
1 1
1 1
2 1
4 2
6776353 23017066 455964 6777764 453606 6831961 6831962 * 6775539 23017100 23015990
1 1 1 1 4 4 1 1 1 8
1 1 1 1 4 4
1 1 2 2 8 4
2 2 4 4 16 8
1 1 8
2 1 8
4 2 16
6832383 6837146
1 8
1 8
1 16
2 32
29503975
1
1
2
4
23018432
1
1
1
2
29527104 23018430
1 1
1 1
1 1
2 2
GROUP B Low-Range Planetary, Figure 17A 9600 Same As Group A, Except For Parts Listed Below. 7 9 10 12 13 14
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
17–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Low-Range Planetary, Figure 17B 9800 REF NO. 1 2 3 4 5
6 7
8 9 10
11 12
13 14 15 16 17 18 19 20 21 22 23 24 25
NOMENCLATURE
PART NO.
Hub, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015992 Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015994 Ring, Retaining, Internal, 12.794 inch OD . . . . . . . . . . . . . . . . . . . . . . . 23016203 Ring, Retaining, External, 4.498 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750220 Bearing Assembly, Roller. When Replacing 23015997 Low-Range Sun Gear And 23015991 Low-Range Sun Gear Sleeve With 23018429 Gear And 23018431 Sleeve, Also Replace 29529971 Roller Bearing Assembly With 29503975 Bearing Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529971 Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753893 Sleeve, Low-Range Sun Gear. If Part Fails, Replace 23015991 Low-Range Sun Gear Sleeve With 23018431 Low-Range Sun Gear Sleeve, 29538995 Splitter Output Shaft Assembly, 29503975 Roller Bearing Assembly, 23018427 Retaining Ring, 23018429 Low-Range Sun Gear, And 23018430 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015991 *** Not Used In This Group. Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041085 Gear, Low-Range Sun. If Part Fails, Replace 23015997 Low-Range Sun Gear With 23018429 Low-Range Sun Gear, 29538995 Splitter Output Shaft Assembly, 29503975 Roller Bearing Assembly, 23018427 Retaining Ring, 23018431 Low-Range Sun Gear Sleeve, And 23018430 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015997 *** Not Used In This Group. Washer, Thrust, 2.388 inch ID. When Replacing 23015997 Low-Range Sun Gear And 23015991 Low-Range Sun Gear Sleeve With 23018429 Gear And 23018431 Sleeve, Also Replace 6776353 Thrust Washer With 23018430 Washer, 2.094 inch ID. . . 6776353 Carrier Assembly, Low-Range Planetary. See SIL 3-TR-95. . . . . . . . . 29503896 Pin, Spring, 5⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455964 Ring, Retaining, Internal, 11.214 inch OD . . . . . . . . . . . . . . . . . . . 6777764 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 Spindle Assembly, Low-Range Planetary Pinion . . . . . . . . . . . . . . 6831961 Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . 6831962 * Plug, Cupped-Type Expansion, 0.929 inch OD . . . . . . . . . . . 6775539 Gear, High-Intermediate Range Ring. See SIL 3-TR-95. . . . . . . . . 29503895 Carrier, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015988 Ring, Retaining, Internal, 12.794 inch OD . . . . . . . . . . . . . . . . . . . 23016203 Washer, Pinion Thrust, 2.199 inch ID . . . . . . . . . . . . . . . . . . . . . . . 23015990 Gear Set, Low-Range Planetary Pinion. Set Contains Five 23015989 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . 29506124 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837146
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1
1 1 1 1
1 1 2 2
2 2 4 4
1 1
1 1
2 2
4 4
1
2
4
1 1
1
1 1 1 1 5 5 1 1 1 1 1 10
1 1 1 1 5 5
1 1 2 2 10 5
2 2 4 4 20 10
1 1 1 1 10
2 1 1 2 10
4 2 2 4 20
1 10
1 10
1 20
2 40
* Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
17–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Low-Range Planetary, Figure 17B 9800 Same As Group C, Except For Parts Listed Below. REF NO. 5 7 8 10 11 12
PART NO.
NOMENCLATURE Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29503975
1
1
2
4
23018431
1
1
1
2
23018429 23018430
1 1
1 1
1 1
2 2
29543466 6774184
1 1
1 1
2 2
4 4
29543467 29543468
1 1
1 1
1 1
2 2
GROUP E Low-Range Planetary, Figure 17B 9820 Only Same As Group C, Except For Parts Listed Below. 5 6 7–8 10 11 12
Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
Copyright © 2010 Allison Transmission, Inc.
17–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3
4
5 6 9 10 7 8
11
V07458
Figure 18. Low-Range Clutch
18–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Low-Range Clutch, Figure 18 REF NO. 1 2 3 4 5 6 7 8 9 10 11
PART NO.
NOMENCLATURE Sealring And Expander Kit, 18.948 inch ID. Kit Contains 6777759 Sealring And 6777760 Expander. . . . . . . . . . . . . . . . . . . Piston, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 14.958 inch ID. Kit Contains 6777761 Sealring And 6777762 Expander. . . . . . . . . . . . . . . . . . . Anchor, Low-Range And Rear Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Low-Range Clutch, 0.625 inch OD x 2.720 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring Guide. See SIL 12-TR-85. . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Piston Return, Rear Clutch, 0.625 OD x 2.720 inch . . . . . . . . . Key, Low-Range And Rear Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . .
20100101
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6777990 6777758
1 1
1 1
2 1
4 2
6777991 6880271
1 1
1 1
2 1
4 2
23016627 23016635 23016627 6776261 6777796 23041615 6777792
16 16 15 2 6 6 1
16 16 15 2 6 6 1
32 32 30 4 12 12 2
64 64 60 8 24 24 4
Copyright © 2010 Allison Transmission, Inc.
18–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
18–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 2 3 4 5
7
6
8 9 10
11
12 13 14 16 15 14
V08364.00.00
Figure 19A. Reverse Planetary (9600)
20100101
Copyright © 2010 Allison Transmission, Inc.
19–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
1 10
11
12
2
13 14 15 16 17
3 7 4
9
5
6
8 7
V07459.00.01
Figure 19B. High Intermediate Planetary (9800)
19–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Reverse Planetary, Figure 19A 9600 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO.
NOMENCLATURE Spacer, Reverse-Range Planetary Carrier, 3.330 ID x 4 OD x 1.362 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hub Assembly, Reverse-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . Hub, Reverse-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Reverse-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 13.656 inch OD . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . Carrier, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, 71⁄4 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, Internal-Tooth, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-24 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, Reverse-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . Gear Set, Reverse-Range Planetary Pinion. Set Contains Six 6779648 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6776237 6832249 6777799 * 6832250 * 6777797 23013833 6885535 6777905 6776247 115549 181360 6776268 453606 23041007
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 1 1 1 1 6 6 6 6 12
1 1
1 1
2 2
1 1 1 1 1 6 6 6 6 12
2 1 1 2 1 12 12 6 12 12
4 2 2 4 2 24 24 12 24 24
1 6
1 6
1 12
2 24
23015993
2
2
4
8
29538458
1
1
1
2
29538459 453606
1 6
1 6
1 12
2 24
23016006
6
6
6
12
29538460 23016011
6 1
6 1
6 2
12 4
6831048 23011176
GROUP B High Intermediate Planetary, Figure 19B 9800 1 2
3
4 5
5 6
Ring, Retaining, Internal, 13.800 inch OD . . . . . . . . . . . . . . . . . . . . . . . Carrier Assembly, High-Intermediate Range Planetary. If Part Fails, Replace 29503897 High-Intermediate Range Planetary Carrier Assembly With 29538458 High-Intermediate Range Planetary Carrier Assembly. See SIL 3-TR-95 And SIL 12-TR-01 . . . . . . . . . Carrier, High-Intermediate Range Planetary. If Part Fails, Replace 23016004 High-Intermediate Range Planetary Carrier With 29538459 High-Intermediate Range Planetary Carrier And 29538458 High-Intermediate Range Planetary Carrier Assembly. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . Ball, Detent, 3⁄16 inch. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . Spindle, High-Intermediate Range Planetary Pinion. Used With 29503897 High-Intermediate Range Planetary Carrier Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spindle, High-Intermediate Range Planetary Pinion. See SIL 12-TR-01.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 11.370 inch OD. See SIL 12-TR-01. . . .
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
19–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
High Intermediate Planetary, Figure 19B 9800 REF NO. 7
7 8
9 9 10 11 12 13 14 15 16 17
NOMENCLATURE
PART NO.
Washer, Pinion Thrust, 1.506 inch ID. Used With 29503897 High-Intermediate Range Planetary Carrier Assembly. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . 23041007 Washer, Pinion Thrust, 1.650 inch ID. See SIL 12-TR-01. . . . . . . . 29538455 Gear Set, High-Intermediate Range Planetary Pinion. Set Contains Six 29538456 Planetary Pinion Gears. See SIL 3-TR-95 And SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . 29538465 Bearing Assembly, Roller. Used With 29503897 High-Intermediate Range Planetary Carrier Assembly. . . . . . . . . . . . . . . . . . . . . . 23011176 Bearing Assembly, Roller. See SIL 12-TR-01. . . . . . . . . . . . . . . . . 29538457 Gear, High-Intermediate Range Sun. See SIL 3-TR-95. . . . . . . . . . . . . 29503894 Hub, High-Intermediate Range Clutch. See SIL 27-TR-02. . . . . . . . . . . 29541591 Ring, Retaining, External, 4.464 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23016002 Sleeve, Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016008 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502028 Ring, Retaining, Internal, 6.228 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23016565 Spacer, Rear Bearing, 4.200 ID x 4.700 OD x 1.787 inch . . . . . . . . . . . 23016009 Sealring, Hook-Type, 81⁄2 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015999
19–2.2
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
12 12
12 12
12 12
24 24
1
1
1
2
6 6 1 1 1 1 1 1 1 1
6 6 1 1 1 1 1 1 1 1
12 12 1 1 2 1 2 2 1 2
24 24 2 2 4 2 4 4 2 4
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
1 2
3 4
5
6
7
8
9
V07460
Figure 20A. Reverse Clutch (9600)
20100101
Copyright © 2010 Allison Transmission, Inc.
20–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
3 4
5
6
7
V07461
Figure 20B. High Intermediate Clutch (9800)
20–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Reverse Clutch, Figure 20A 9600 REF NO. 1 2 3 4 5 6 7 8 9
PART NO.
NOMENCLATURE Backplate, Low-Range And Rear Clutches . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, Reverse-Range Clutch . . . . . . . . . . . . Plate, External-Tanged Reaction, Reverse-Range Clutch . . . . . . . . . . Gear Assembly, Reverse-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 18.642 inch ID. Kit Contains 6776264 Sealring And 6776267 Expander. . . . . . . . . . . . . . . . . . . Piston, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 14.567 inch ID. Kit Contains 6777714 Sealring And 6777715 Expander. . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 9.094 inch ID. Kit Contains 6776262 Sealring And 6776265 Expander. . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6777795 6777792 6832138 6777796 6777766
1 1 5 5 1
1 1 5 5 1
1 2 10 10 1
2 4 20 20 2
6777993 6777768
1 1
1 1
2 1
4 2
6777992
1
1
2
4
6777995
1
1
2
4
6777795 6777792 23041615 6777796
1 1 5 5
1 1 5 5
1 2 10 10
2 4 20 20
6777993 23017452
1 1
1 1
2 1
4 2
6777992
1
1
2
4
GROUP B High Intermediate Clutch, Figure 20B 9800 1 2 3 4 5 6 7
Backplate, Low-Range And Rear Clutches . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Plate, Internal-Splined Friction, High-Intermediate Range Clutch . . . . . Plate, External-Tanged Reaction, High-Intermediate Range Clutch . . . Sealring And Expander Kit, 18.642 inch ID. Kit Contains 6776264 Sealring And 6776267 Expander. . . . . . . . . . . . . . . . . . . Piston, High-Intermediate Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . Sealring And Expander Kit, 14.567 inch ID. Kit Contains 6777714 Sealring And 6777715 Expander. . . . . . . . . . . . . . . . . . .
20100101
Copyright © 2010 Allison Transmission, Inc.
20–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
20–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
38 37
35 34 36
3
2 4 6
7 8
14
9
19
5 13
15
18
17
16
11 10 12
23 25 20
26
21 22
24
27 28
29 30
31
33
31 32 V08357.00.00
Figure 21A. Rear Cover And Speedometer
20100101
Copyright © 2010 Allison Transmission, Inc.
21–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
3
2 4 5
3
10
6
9
11
12
14
15
13
8 7
18 19 20 16 17
21 22
23 24
25
27
25 26 V07463
Figure 21B. Rear Cover And Speedometer (Transfer Drive Adapter)
21–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Rear Cover And Speedometer, Figure 21A 9600 REF NO. 1 2
3 3 4 5 5 6 7–8 9 10 11 12 13 14 15 16 17 18 19 20
20 21 22 23 24 25 26 27 28 29 30 31
PART NO.
NOMENCLATURE Gasket, Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear. When Replacing 29527356 Rear Cover Assembly With 29537435 Rear Cover Assembly, Also Order 29543432 Speed Sensor Assembly, 29542098 Bolt, 29536988 Shipping Cover, And 29537607 Jumper Harness. . . . . Plug, Pipe, 1⁄4-18. Used Prior To 29527355 And 29528538 Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 1⁄2-20. Used Starting With 29527355 And 29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 3⁄8-18. Used Prior To 29527355 And 29528538 Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 9⁄16-18. Used Starting With 29527355 And 29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . Bushing, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Magnetic Pickup. Used With 29527356 Rear Cover Assembly. . . . . . . Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cap, Shipping, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . Plug, Pipe, 3⁄4-14. Used Prior To 29527355 And 29528538 Covers. Service 23017381 Pipe Plug With 23017377 Square Head Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29527355 And 29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear, Speedometer Drive. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wheel, Magnetic Pickup. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . . Bearing Assembly, Ball. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 6.757 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, Output Bearing. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . Guard, Magnetic Pickup. Used Prior To 29537435 Rear Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29529604
1
1
2
4
29537435
1
1
1
1
23012035
1
1
2
4
29525046 29537434 *
1 1
1
2
4
23018211
1
1
2
4
29525047 29543999
1 1
1 1
2 2
4 4
6835104 6776249 552868
1 1 1
1 1 1
1 1 2
2 2 4
29544561 6768536 6768417 6768418 2043587 * 6704083 23016147
1 1 1 1 1 1 2
1 1 1 1
2 2 2 2
4 4 4 4
1 2
2 4
4 8
23017377
1
29542780 23049131 145372 23046162
1 1 4 1
1 1 4 1
2 1 4 1
4 2 8 2
6834878 29502027 23046430 6838678 6778691
1 1 1 1 1
1 1 1 1 1
1 2 2 2 1
2 4 4 4 2
6837322 103325
1 12
1 12
1 24
2 48
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
21–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Rear Cover And Speedometer, Figure 21A 9600 REF NO. 32 32 33 34 35 36 37 38
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Bolt, 5⁄8-11 x 13⁄4 inch. Used Prior To 29537435 Rear Cover Assembly. 223435 Bolt, 5⁄8-11 x 13⁄4 inch. Used Starting With 29537435 Rear Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 Bolt, 5⁄8-11 x 17⁄8 inch. Used Prior To 29537435 Rear Cover Assembly. 9430279 Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . 29543432 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 Screw, 5⁄8-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098
10
10
20
40
12
12
24
48
2 1 1 1 1 1
2 1 1 1 1 1
4 1 1 2 2 2
8 2 2 4 4 4
1 1
1 1
2 2
4 4
1
1
1
2
12
12
24
48
1
1
1
2
1
1
1
2
GROUP B Rear Cover And Speedometer, Figure 21A 9600 Same As Group A, Except For Parts Listed Below. 7 8 9 12 13–18 30 32 33
Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 Bolt, 5⁄8-18 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271579 Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group. Not Used In This Group. Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 Not Used In This Group.
GROUP C Rear Cover And Speedometer, Figure 21A 9600 Same As Group A, Except For Parts Listed Below. 10 12 13–18 23 24
Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group. Not Used In This Group. Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046251
21–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Rear Cover And Speedometer, Figure 21A 9800 Same As Group A, Except For Parts Listed Below. REF NO. 2
4
PART NO.
NOMENCLATURE
Cover Assembly, Rear. 29541731 Rear Cover Assembly Is No Longer Available. Service With 29537437 Rear Cover Assembly. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537437 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537436 *
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1 1
1
1
1
29537437 29537436 * 6771300
1 1 1
1
1
1
1
1
2
23046251
1
1
1
2
29529604
1
1
2
4
23010259 *** 23012035 23010253 *** 29543999 6835104 6776249 552868 29544561 6768536 6768417 6768418 2043587 * 23016147 6704083
1 1 1 1 1 1 1 1 1 1 1 1 2 1
1
2
4
1 1 1 1 1 1 1 1
2 1 1 2 2 2 2 2
4 2 2 4 4 4 4 4
2 1
4 2
8 4
GROUP E Rear Cover And Speedometer, Figure 21A 9800 Same As Group A, Except For Parts Listed Below. 2
4 12 13–18 23 24
Cover Assembly, Rear. 29541731 Rear Cover Assembly Is No Longer Available. Service With 29537437 Rear Cover Assembly. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP F Rear Cover And Speedometer, Figure 21B 9600 Transfer Drive Adapter 1 2
3 4 5 6 7 8 9 10 11 12 13 14 15
Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Rear. Service 23010259 Rear Cover Assembly With 29537435, Also Order 29543432 Speed Sensor Assembly, 29542098 Bolt, 29536988 Shipping Cover, And 29537607 Jumper Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bushing, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . Cap, Shipping, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
21–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
(cont’d)
Rear Cover And Speedometer, Figure 21B 9600 Transfer Drive Adapter REF NO. 16 17 18 19 20 21 22 23 24 25 26 27
NOMENCLATURE
PART NO.
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 Gear, Speedometer Drive. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . 23046162 Wheel, Magnetic Pickup. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . . 6834878 Bearing Assembly, Ball. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . . . 29502027 Seal Assembly, Oil, 6.006 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016199 Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838678 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010254 *** Guard, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837322 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 Bolt, 5⁄8-11 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9430279
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 4 1 1 1 2 1 1 1 12 10 2
1 4 1 1 1 2 1
1 4 1 1 2 4 2
2 8 2 2 4 8 4
1 12 10 2
1 24 20 4
2 48 40 8
1 1 1 1
1 1
1 2
1 4
1
2
4
1
1
1
2
1
1
2
4
1 1 1 1
1 1 1 1
1 1 2 1
2 2 4 2
12
12
24
48
GROUP G Rear Cover And Speedometer, Figure 21A 9800 Same As Group A, Except For Parts Listed Below. 2 3 4 5 9–10 12 13–18 20 23 24 25 26 29 30 32 33
Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537437 Plug Assembly, 1⁄2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537436 * Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 Not Used In This Group. Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 Not Used In This Group. Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 Not Used In This Group. Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046251 Wheel, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834878 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502027 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778691 Not Used In This Group Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 Not Used In This Group
* Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
21–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
21–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
12
13 16 15
11 8
9
17
10
14
1 7 6 2
18
19
4 5
3
20
23
21 V07967.00.00.eps
22
Figure 22. Oil Pan
22–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Oil Pan, Figure 22 REF NO. 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14–17 18 19 20 21 22 23
PART NO.
NOMENCLATURE Gasket, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Square Head Pipe, 1-111⁄2. Used Prior To 29525028 Pan. . . Plug Assembly, 11⁄16-12. Used Starting With 29525028 Pan. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strainer Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 3⁄4-14. Used Prior To 29525028 Pan. Service 23017381 Pipe Plug With 23017377 Square Head Pipe Plug. . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄32 inch . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6758437 29525029 29525028 * 23017378
1 1 1 1
1 1
2 1
4 2
1
2
4
29525049 6758473 6882702 23011216 186630 103319 23011194 23011195 23011196 186630
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
2 1 2 2 2 2 2 2 2 2
4 2 4 4 4 4 4 4 4 4
103321 179838
6 6
6 6
12 12
24 24
1 4 4 24
4 4 24
8 8 48
16 16 96
29520043
1
1
2
4
29520044 29520046 29520047 23014107
1 1 1 1
1 1 1 1
2 2 2 2
4 4 4 4
23017377 103321 9418964 23016149
GROUP B Oil Pan, Figure 22 Same As Group A, Except For Parts Listed Below. 6 7 12–13 14 15 16 17
Not Used In This Group. Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Strainer Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
22–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
22–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1 3 2
2
4
18 14
15
16
13 12
5 11 10
2 6
7
9 20
8
19 17 22 21
23
V08360.00.00
Figure 23A. Main Pressure Regulator Valve And Oil Filter
20100101
Copyright © 2010 Allison Transmission, Inc.
23–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5 4
2 3
3
6
1
7 9
8 22 21 10
12
19
11
20
18 17
16 14
29
15
13 OUTLET INLET OUTLET
25
23 INLET 26 MOUNTING SURFACE 24
27
28
V06120.00.01
Figure 23B. Main Pressure Regulator Valve And Oil Filter
23–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Pressure Regulator Valve And Oil Filter, Figure 23A Direct Mount Oil Filter REF NO. 1 2 3 4 5 6 7 8 8 9 10 11 12 13 13 14 15 16 17 18
19 20 21 22 23
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Bolt, 7⁄16-14 x 7 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415092 *** Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 Gasket, Oil Filter Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . 29528630 Screw, Hex Socket Set, 5⁄ 16-18 x 17⁄ 32 inch . . . . . . . . . . . . . . . . . . 9417797 Plug, Pipe, 1⁄ 4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . 23012035 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 Spring, Main Pressure Regulator Valve, 0.800 OD x 4.500 inch . . . . 6758508 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770557 Gasket, Annular Copper, 1.406 ID x 1.750 inch OD . . . . . . . . . . . 6760112 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23043334 Filter Assembly, Oil. Service 25011747 Oil Filter Assembly With 29530556 Oil Filter Assembly. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 Washer, AC Filter Bypass Valve Plug . . . . . . . . . . . . . . . . . . . . . . 29544517 Washer, AC Filter Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . 29544518 Element Assembly, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25011193 O-ring, AC Filter Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544515 Washer, AC Filter Center Shell Stud . . . . . . . . . . . . . . . . . . . . . . . 29544516
5 9 2 1 2 1 1 1
9 2 1 2 1 1 1
18 4 2 4 1 2 2
36 8 4 8 2 4 4
1 1 1 1 1 AR AR 1 1 1 1
1 1 1 1 1 2 2 1 1 1 1
2 1 1 1 2 4 4 1 2 2 2
4 2 2 2 4 8 8 2 4 4 4
1 1 1 2 2 2
1 1 2 2 2
2 2 4 4 4
4 4 8 8 8
1 2 5 3 1 2 2 2 2 4
1 2 5 3 1 2 2 2 2 4
1 4 10 6 2 4 4 4 4 8
2 8 20 12 4 8 8 8 8 16
GROUP B Main Pressure Regulator Valve And Oil Filter, Figure 23B Direct Mount Oil Filter 1 2 3 4 5 6 7 8 9 10
Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 7⁄16-14 x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . Sealring, 3.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . O-ring, 1.860 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29530556 9421651 29509735 29525012 29529657 23018950 29510910 29512863 23040664 9409045
(continued on next page) *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
23–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 23B Direct Mount Oil Filter REF NO. 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24–29
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Body Assembly, Main Pressure Regulator Valve. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528630 Screw, Hex Socket Set, 5⁄ 16-18 x 17⁄ 32 inch . . . . . . . . . . . . . . . . . . 9417797 Plug, Pipe, 1⁄ 4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . . 23012035 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 Spring, Main Pressure Regulator Valve, 0.800 OD x 4.500 inch . . . . 6758508 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770557 Gasket, Annular Copper, 1.406 ID x 1.750 inch OD . . . . . . . . . . . 6760112 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23043334 Not Used In This Group.
4
4
8
16
1 1 1
1 1 1
1 2 2
2 4 4
1 1 1 1 1 AR AR 1 1 1 1
1 1 1 1 1 2 2 1 1 1 1
2 1 1 1 2 4 4 1 2 2 2
4 2 2 2 4 8 8 2 4 4 4
7 7
7 7
14 14
28 28
1 1 1 1 1 2
1 1 1 1 1 2
1 2 2 2 2 2
2 4 4 4 4 4
GROUP C Main Pressure Regulator Valve And Oil Filter, Figure 23B Remote Mount Oil Filter Same As Group B, Except For Parts Listed Below. 1–9 10 11 24 25 26 27 28 29
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530557 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . . 29529657 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . . 29510912 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129
23–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Main Pressure Regulator Valve And Oil Filter, Figure 23B Direct Mount Oil Filter Same As Group B, Except For Parts Listed Below. REF NO. 12
20
PART NO.
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Body Assembly, Main Pressure Regulator Valve. Service 29525002 Main Pressure Regulator Valve Body Assembly With 29528630 Main Pressure Regulator Valve Body Assembly. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 29525002 *** Plug, Main Pressure Regulator Valve. Service 29525001 Main Pressure Regulator Valve With 6770557 Main Pressure Regulator Valve Plug. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29525001 ***
1
1
GROUP E Main Pressure Regulator Valve And Oil Filter, Figure 23B Remote Mount Oil Filter Same As Group B, Except For Parts Listed Below. 1–9 10 11 12
20
24 25 26 27 28 29
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Main Pressure Regulator Valve. Service 29525002 Main Pressure Regulator Valve Body Assembly With 29528630 Main Pressure Regulator Valve Body Assembly. See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . Plug, Main Pressure Regulator Valve. Service 29525001 Main Pressure Regulator Valve With 6770557 Main Pressure Regulator Valve Plug. See SIL 27-TR-02. . . . . . . . . . . . . . . . . Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9409045 9422848
7 7
7 7
14 14
28 28
29525002 ***
1
29525001 ***
1
29530557 29529657 23018958 29510912 29510911 29519129
1 1 1 1 1 2
1 1 1 1 1 2
1 2 2 2 2 2
2 4 4 4 4 4
7 7
7 7
14 14
28 28
GROUP F Main Pressure Regulator Valve And Oil Filter, Figure 23B Main Pressure Regulator Valve Only Same As Group B, Except For Parts Listed Below. 1–9 10 11 24–29
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Not Used In This Group.
*** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
23–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G Main Pressure Regulator Valve And Oil Filter, Figure 23B Remote Mount Oil Filter Same As Group B, Except For Parts Listed Below. REF NO. 1–9 10 11 24 25 26 27 28 29
NOMENCLATURE
PART NO.
Not Used In This Group. Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 Filter Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542419 Switch, Pressure Differential, 35 psi . . . . . . . . . . . . . . . . . . . . . . . . 29529657 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 Element, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510912 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129
23–2.4
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 7 7 1 1 1 1 1 2
7 7 1 1 1 1 1 2
14 14 1 2 2 2 2 2
20100101
28 28 2 4 4 4 4 4
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
23–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3 1 2
4 2
5 18
14 9 8 7
13 12 11 10 15
6
16
16
17
V07464
Figure 24A. Lockup Control Valve (Hydraulic)
24–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
8
10
6
7 4
5
12 11 9
3
29
13 27 2 28 27
1 14
15 26
16
25 24
17 18
20
19
20
23
21
22
V07968.00.00.eps
Figure 24B. Lockup Control Valve (Electric)
20100101
Copyright © 2010 Allison Transmission, Inc.
24–1.2
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
18
15
12
13
19
26
17 16
20
14
24
23
25
11
22 21 12
10
9
8
5
7 6
4 1
3
2
V07969.02.00
Figure 24C. Lockup Control Valve (CEC)
24–1.3
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Lockup Control Valve, Figure 24A Hydraulic 1420 rpm Lockup Out REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.530 ID x 2.560 inch . . . . . . . . . . Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 5⁄ 16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29528535 Body. . . . Plug Assembly, 3⁄8-24. Used Starting With 29528535 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6880860 9422847 179850 179841 29528536 29528535 6771929 6759373 6764333 6770023 6772137 6775812 6758543 6771005 273921 23014911
1 9 7 2 1 1 1 1 1 1 AR 1 1 1 2 3
1 9 7 2 1 1 1 1 1 1 2 1 1 1 2 3
2 18 14 4 1 1 1 1 2 1 4 2 1 2 4 6
4 36 28 8 2 2 2 2 4 2 8 4 2 4 8 12
29525044 29536843 29544508
3 1 1
3 1 1
6 2 2
12 4 4
1 1 2 1 1 1 2 2 1 1 6 6 1 1 1 1 1 1
1
2
4
2
4
8
1 1 2 2 1
2 2 4 4 1
4 4 8 8 2
6 6 1
12 12 2
24 24 4
1 1 1 1
2 1 2 1
4 2 4 2
GROUP B Lockup Control Valve, Figure 24B 24V Electric Control 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 31⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6880860 23011963 23012035 23011788 23011964 23013931 103339 186630 23010291 23011819 103339 274466 23011965 23011966 6771005 6758543 6838520 6770023
** ***
***
**
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission. 20100101
Copyright © 2010 Allison Transmission, Inc.
24–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Lockup Control Valve, Figure 24B 24V Electric Control REF NO. 19 20 21 22 23 24 25 26 27 28 29
NOMENCLATURE
PART NO.
Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011967 *** Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536843 Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771929 Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759373 O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6764333 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179850 Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433114
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2 3 1 1 1 1 1 1 9 2 7
2 3
4 6
8 12
1 1 1 1 1 9 2 7
2 2 1 1 3 18 4 14
4 4 2 2 10 36 8 28
1 5 3 4 1 1 1 1 1 1 1 2
1 5 3 4 1 1 1 1 1 1 1 2
2 10 6 8 1 2 1 2 1 2 1 4
4 20 12 16 2 4 2 4 2 4 2 8
2
2
4
8
1 1 1 2 2 2 2 1 1 1 1 1
1 1 1 2 2 2 2 1 1 1 1 1
2 2 2 4 4 4 4 1 1 2 2 2
4 4 4 8 8 8 8 2 2 4 4 4
GROUP C Lockup Control Valve, Figure 24C 12V CEC 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24
Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 Bolt, Hexlock, 3⁄8-16 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29527367 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . . 6838520 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527366 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527366 Body. . . . . . . . . . . . . . 23012036 Plug Assembly, 3⁄8-24. Used Starting With 29527366 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With 29527366 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045876 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Cover Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045878 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045794 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046474 O-ring, 0.676 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716
(continued on next page) *** No Longer Available From Allison Transmission.
24–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Lockup Control Valve, Figure 24C 12V CEC REF NO.
PART NO.
NOMENCLATURE
25 26
Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016824
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2 1
2 1
4 2
8 4
1 1
1 1
1 2
2 4
6880860 9409231
1 8
1 8
2 16
4 32
9409226
1
1
2
4
29537506
1
1
1
2
1 1 1
1 1 1
1 1 2
2 2 4
1 1 1
1 1 1
1 2 1
2 4 2
GROUP D Lockup Control Valve, Figure 24C 24V CEC Same As Group C, Except For Parts Listed Below. 5 15
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528533 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986
GROUP E Lockup Control Valve, Figure 24C Lockup Disabled 1 2 3 4 5–10 11 12–26
Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-16 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Lockup Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
GROUP F Lockup Control Valve, Figure 24C 12V CEC2 Same As Group C, Except For Parts Listed Below. 5 21 26
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29536480 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536509 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691
GROUP G Lockup Control Valve, Figure 24C 24V CEC2, SS Same As Group C, Except For Parts Listed Below. 5 15 21
Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29544252 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544251
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
24–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Lockup Control Valve, Figure 24C 24V CEC2, SS Same As Group C, Except For Parts Listed Below. REF NO. 22
NOMENCLATURE
PART NO.
Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544263
24–2.4
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
2
20100101
4
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
24–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
19 18
20
17
21
1
2 3 5
16
6
7 4 8 9 15
10
11
14 13
12
V07465.02.00
Figure 25. Retarder Control Valve
25–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Retarder Control Valve, Figure 25 NOTE: See SIL 22-TR-04 For Important Service Information REF NO. 1 2 3 4 5 6 7
8 9 10 11 12
13 13 14 15 15 16 16 17–21
PART NO.
NOMENCLATURE Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . Seal Assembly, Oil, 2.627 inch OD . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 2.416 inch OD . . . . . . . . . . . . . . . . . . . . Body, Retarder Control Valve. When Replacing 29528540 Retarder Control Valve Body With 29541753 Retarder Control Valve Body, Use 23017380 Pipe Plug And Discard 29542780 Plug Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Annular Copper, 23⁄ 32 ID x 21⁄ 2 inch OD . . . . . . . . . . . . . . Plug Assembly, Secondary Pressure Regulator Valve . . . . . . . . . Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . Cover, Retarder Control Valve. When Replacing 6776208 Retarder Control Valve Cover With 29543249 Retarder Control Valve Cover, Use Six 179839 Bolts, Six 9415545 Washers And Discard Six 23016149 Screw Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄ 32 inch. Used With 6776208 Retarder Control Valve Cover. . . . . . . . . . . . . . . . . . Bolt, 0.375-16 x 1. Used With 29543249 Retarder Control Valve Cover And 9415545 Washers . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch. Used With 29543249 Retarder Control Valve Cover And 179839 Bolts. . . . . . . . . . . . . . . . . . Plug, Pipe, 3⁄8-18. Used Prior To 29528540 Body. . . . . . . . . . . . . Plug Assembly, 9⁄16-18. Used Starting With 29528540 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 2-14. Used Prior To 29528540 Body. . . . . . . . . . . . . Plug Assembly, 3⁄4-16. Used Starting With 29528540 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6776297 103321 186285 29543250 23016325 6776314
1 11 11 1 1 1
1 11 11 1 1 1
2 22 22 1 2 2
4 44 44 2 4 4
29541753 121538 6835820 6776253 6776300
1 1 1 1 1
1 1 1 1 1
1 2 1 1 2
2 4 2 2 4
29543249
1
1
1
2
23016149
6
6
12
18
179839
6
6
12
18
9415545 23014600
6 1
6 1
12 2
18 4
29525047 23017380
1 1
1 1
2 2
4 4
29542780
1
1
2
4
GROUP B Retarder Control Valve, Figure 25 Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information 4
9
Body Assembly, Retarder Control Valve. Service 29541755 Retarder Control Valve Body Assembly With 29541754 Retarder Control Valve Body Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541754 Plug Assembly, Secondary Pressure Regulator Valve . . . . . . . . . 23016676 ***
1 1
*** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
25–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C Retarder Control Valve, Figure 25 Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. REF NO. 3 4–16 17 18–19 20
PART NO.
NOMENCLATURE
Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179849 Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772665 Not Used In This Group. Manifold, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525008 ***
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 11
11
22
44
2
2
2
4
11
11
22
44
2 1 1 1 1
2 1 1
2 1 2
4 2 4
1
2
4
1 1 6 6 1 1
1 1 6 6 1 1
1 1 12 12 2 2
2 2 18 18 4 4
1
GROUP D Retarder Control Valve, Figure 25 Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. 3 4–16 17 18 19 20 21
Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179849 Not Used In This Group. Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772665 Manifold Assembly, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541757 Plug, Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017380 Manifold, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541756 * Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047
GROUP E Retarder Control Valve, Figure 25 Same As Group A, Except For Parts Listed Below. NOTE: See SIL 22-TR-04 For Important Service Information. 7 12 13 14 15 16
Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541753 Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543249 Bolt, 0.375-16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179839 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 Plug, Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017380
* Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission.
25–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
12 29
26 25
27
30 31
13
28
10 11 10
23
33 24 34
32
36 38
35 39 40 37
41 43 42
45 44
52
46
16
22 47
49
21 20
48
53
15
50 52 51
84 83 82
54 72 73
19
74
67 68
61
75
69
63
76 77 78
70 71
62
64 65 66
79 80 81
55
17
56
14
18
86
9
57
85 87
58 59
7
60
85
8
88
6 5 3
85
85
89
4 2
3
1
V09580.02.00
Figure 26A. Main Control Valve (9600)
20100101
Copyright © 2010 Allison Transmission, Inc.
26–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
14
34
35 36
13
10 17
23
37 39 38 40
12
44
41
46
43
15
11 10
24
42 48
45 26 25 27
47 49
53
28
29 50
54
33
30 31
22 53 93
52
94
32 51
21
16
20
92 81 82 83
77
84
78
85
55 71
79
72 73
63 64 65
56 57 58
66
86 87
70
80
74 75 76
19 18
59
67
9
60
68
8
88
62
89 90 91
96
97
61
69
95
95
7 6 3
95
4
98
2
1
3
5 95
99
V08365.03.00
Figure 26B. Main Control Valve (9800)
26–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Main Control Valve, Figure 26A 9600 24V Electric Control, Lock-In-Range REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17–22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
PART NO.
NOMENCLATURE Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate-To-Valve Body . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Solenoid Pressure Regulator Valve, 0.440 OD x 1.560 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29544250 23010325 6830003 23018739 9409030 6839632 23010278 6839633 23011882 ** 103339 29544493 9418116 23045747 23012904 6832705 6833167
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 1
1 1 5 3 2 1 1 1
2 1 10 6 4 2 1 2
4 2 20 12 8 4 2 4
18 14 4 1 1 1 1
36 28 8 1 1 1 2
72 56 16 2 2 2 4
6832813 6779833 103339 443603
1 1 14 14
1 1 14 14
1 2 28 28
2 4 56 56
23014422 23046848 6880179 23017435 * 6833281 29524652 6880178
7 7 1 1 5 2 1
7 7 1
7 14 1
14 28 2
5 2 1
10 4 2
20 8 4
6835394 6835405 23013235 6832304 6833223 6830243 6779840 6880172 6832304 6880172 6832304 6880174 6832304
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
2 1 1 2 2 2 1 1 2 1 2 1 2
4 2 2 4 4 4 2 2 4 2 4 2 4
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Main Control Valve, Figure 26A 9600 24V Electric Control, Lock-In-Range REF NO. 47 48 49 50 51 52 52 53 54 55 56 57 58 59 60
60
61 62 63 64 65 66
66
NOMENCLATURE
PART NO.
Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779837 Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . 6832304 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29527364 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527363 * Plug, Pipe, 1⁄ 8-27. Used Prior To 29527363 Body. . . . . . . . . . 23012036 Plug Assembly, 3⁄8-24. Used Starting With 29527363 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 Plug Assembly, Hex Socket, 3⁄8-24. Used Starting With 29527363 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527376 Valve, Reverse-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . 6759958 Spring, Reverse-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . 6759964 Valve, Overlap, Reverse-Range Trimmer . . . . . . . . . . . . . . . . . . . 6882222 Spring, Inner, Reverse-Range Trimmer Overlap Valve, 0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778593 Spring, Outer, Reverse-Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 Stop, Reverse-Range Trimmer Valve. Used Only With 23011082 Trimmer Cover, 23010282 Gasket, And 186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 Stop, Reverse-Range Trimmer Valve. When Replacing 6833168 Reverse-Range Trimmer Valve Stop With 29541382 Reverse-Range Trimmer Valve Stop, Also Use 29541385 Trimmer Valve Cover, 29541384 Trimmer Valve Cover Gasket, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . . 6759958 Spring, Low-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . 6759964 Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . 6882222 Spring, Inner, Low-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 Spring, Outer, Low-Range Trimmer Overlap Valve, 1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6883534 Stop, Low-Range Trimmer Valve. Used Only With 23011082 Trimmer Cover, 23010282 Gasket, And 186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 Stop, Low-Range Trimmer Valve. When Replacing 6833168 Low-Range Trimmer Valve Stop With 29541382 Low-Range Trimmer Valve Stop, Also Use 29541385 Trimmer Valve Cover, 29541384 Trimmer Valve Cover Gasket, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 2 1 1 5
1 1 2 1
1 2 4 1
2 4 8 2
35
10
20
5 1
35 1
10 2
20 4
1 1 1 1
1 1 1 1
2 1 2 1
4 2 4 2
1
1
2
4
1
1
2
4
1
1
1
2
1 1 1 1
1 1 1 1
1 1 2 1
2 2 4 2
1
1
2
4
1
1
2
4
1
1
1
2
1
1
1
2
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
26–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Main Control Valve, Figure 26A 9600 24V Electric Control, Lock-In-Range REF NO. 67 68 69 70 71
71
72 73 74 75 76 77
77
78
79
80
PART NO.
NOMENCLATURE Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . Spring, Intermediate-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . Spring, Intermediate-Range Trimmer Overlap Valve, 0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve. Used Only With 23011082 Trimmer Cover, 23010282 Gasket, And 186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve. When Replacing 6833168 Intermediate-Range Trimmer Valve Stop With 29541382 Intermediate-Range Trimmer Valve Stop, Also Use 29541385 Trimmer Valve Cover, 29541384 Trimmer Valve Cover Gasket, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Low-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, Low-Splitter Trimmer Valve, 0.850 OD x 4.500 inch . . . . . Valve, Overlap, Low-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.754 OD x 3.020 inch. See SIL 17-TR-90. . . . . . . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.062 OD x 1.948 inch. See SIL 17-TR-90. . . . . . . . . . . . . . . Stop, Low-Splitter Trimmer Valve. Used Only With 23011082 Trimmer Cover, 23010282 Gasket, And 186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . Stop, Low-Splitter Trimmer Valve. When Replacing 6833168 Low-Splitter Trimmer Valve Stop With 29541382 Low-Splitter Trimmer Valve Stop, Also Use 29541385 Trimmer Valve Cover, 29541384 Trimmer Valve Cover Gasket, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Trimmer Valve Cover. When Replacing 23010282 Trimmer Valve Cover Gasket With 29541384 Trimmer Valve Cover Gasket, Also Use 29541385 Trimmer Valve Cover, Four 29541382 Stops, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . Cover, Trimmer Valve. When Replacing 23011082 Trimmer Valve Cover With 29541385 Trimmer Valve Cover, Also Use 29541384 Trimmer Valve Cover Gasket, Four 29541382 Stops, And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
6759958
1
1
1
2
6759964 6882222
1 1
1 1
2 1
4 2
6778593
1
1
2
4
6833168
1
1
1
2
29541382 6759958 6759964 6882222
1 1 1 1
1 1 1 1
1 1 2 1
2 2 4 2
6839279
1
1
2
4
6883534
1
1
2
4
6833168
1
1
1
2
29541382
1
1
1
2
29541384
1
1
2
4
29541385 103339
1 14
1 14
1 28
2 56
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Main Control Valve, Figure 26A 9600 24V Electric Control, Lock-In-Range REF NO. 81 81 82 83 84 85 86 87 88 89
PART NO.
NOMENCLATURE
Bolt, 1⁄4-20 x 1 inch. Used Only With 23011082 Trimmer Valve Cover. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 Bolt, 1⁄4-20 x 11⁄ 2 inch. Used Only With 29541385 Trimmer Valve Cover. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . 6834536 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186285 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 14
14
28
56
14 1 1 1 21 2 4 4 11
14 1 1 1 21 2 4 4 11
28 2 1 2 42 84 8 8 22
56 4 2 4 84 8 16 16 44
1 1
1
1
2
7
7
7
14
1 1 1 1 10 10
1
1
2
1 1 10 10
1 1 20 20
2 2 40 40
5 5
5 5
5 10
10 20
GROUP B Main Control Valve, Figure 26A 9600 12V Electric Control, Lock-In-Range Same As Group A, Except For Parts Listed Below. 9 14 27
Valve Assembly, Main Control, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015846 ** Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23015776 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411
GROUP C Main Control Valve, Figure 26A 9600 24V Electric Control, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. 7 9 14 15 25 26 27 28
Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013923 ** Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23014209 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848
** Not Serviced As An Assembly — Order Detail Parts.
26–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Main Control Valve, Figure 26A 9600 12V Electric Control, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. REF NO. 7 9 14 15 25 26 27 28
PART NO.
NOMENCLATURE Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . .
23013822 23015847 ** 23012898 6837880 103339 443603
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 10 10
1
1
2
1 1 10 10
1 1 20 20
2 2 40 40
5 5
5 5
5 10
10 20
1 4 1
1 4 1
1 8 1
1 16 2
23045756 12052410 12059716 23046476 23042786 23046473 23045748 454813 23019734
1 14 7 1 1 2 1 14 7
1 14 7 1 1 2 1 14 7
1 28 14 2 2 4 1 28 7
2 56 28 4 4 8 2 56 14
6830240
1
1
2
4
6830237
1
1
2
4
23014411 23046848
GROUP E Main Control Valve, Figure 26A 9600 12V CEC, Lock-In-Range Same As Group A, Except For Parts Listed Below. 9 12 14 15–16 17 18 19 20 21 22 23 26 27 75 76
Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29541408 ** 9433579 23045757
** Not Serviced As An Assembly — Order Detail Parts.
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F Main Control Valve, Figure 26A 9600 24V CEC, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. REF NO. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28 75 76
NOMENCLATURE
PART NO.
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541409 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23049388 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 4 1
1 1 4 1
1 1 8 1
2 1 16 2
1 10 5 1 1 6 1 10 10 5 5
1 10 5 1 1 6 1 10 10 5 5
1 20 10 2 2 12 1 20 20 5 10
2 40 20 4 4 24 2 40 40 10 20
1
1
2
4
1
1
2
4
1 1 4 1
1 1 4 1
1 1 8 1
2 1 16 2
1 10 5 1 1 6 1 10
1 10 5 1 1 6 1 10
1 20 10 2 2 12 1 20
2 40 20 4 4 24 2 40
GROUP G Main Control Valve, Figure 26A 9600 12V CEC, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. 7 9 12 14 15–16 17 18 19 20 21 22 23 25
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541410 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339
(continued on next page)
26–2.6
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Main Control Valve, Figure 26A 9600 12V CEC, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. REF NO. 26 27 28 75 76
PART NO.
NOMENCLATURE 1⁄4-20
7⁄ 8
Bolt, x inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
454813 23019734 23046848
10 5 5
10 5 5
20 5 10
40 10 20
6830240
1
1
2
4
6830237
1
1
2
4
29544250 23016164 6830003 23018739 9409030 29543954 23016160 29543955 23018303 ** 103339 29544493 9418116 23045747 23015776 6832705 6833167
1 1 5 3 2 1 1 1 1 18 14 4 1 1 1 1
1 1 5 3 2 1 1 1
2 1 10 6 4 2 1 2
4 2 20 12 8 4 2 4
18 14 4 1 1 1 1
36 28 8 1 1 1 2
72 56 16 2 2 2 4
6832813 6779833 103339 443603
1 1 14 14
1 1 14 14
1 2 28 28
2 4 56 56
7 7 1 1 5
7 7 1
7 14 1
14 28 2
5
10
20
GROUP H Main Control Valve, Figure 26B 9800 12V Electric Control, Lock-In-Range 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17–22 23 24 25 26 27 28 29 30 31
Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Separator Plate-To-Valve Body . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . Not Used In This Group. Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . .
23014411 23046848 6880179 23017435 * 6833281
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.7
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H
(cont’d)
Main Control Valve, Figure 26B 9800 12V Electric Control, Lock-In-Range REF NO. 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 53 54 55 56 57 58 59 60 61 62
NOMENCLATURE
PART NO.
Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . 29524652 Not Used In This Group. Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178 Spring, Solenoid Pressure Regulator Valve, 0.440 OD x 1.560 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835394 Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . 6835405 Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835543 Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . 6832304 Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . 6833223 Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . 6830243 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779840 Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835542 Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . 6835542 Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . 6832304 Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835406 Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . 6832304 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 6779837 Spring, High-Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832304 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29528544 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528543 * Plug, Pipe, 1⁄ 8-27. Used Prior To 29528543 Body. . . . . . . . . . 23012036 Plug Assembly, 3⁄8-24. Used Starting With 29528543 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 Plug Assembly, Hex Socket, 3⁄8-24. Used Starting With 29528543 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527376 Valve, High-Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759958 Spring, Outer, High-Intermediate-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 Spring, Inner, High-Intermediate-Range Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 Valve, Overlap, High-Intermediate-Range Trimmer . . . . . . . . . . . . 6882222 Spring, Inner, High-Intermediate-Range Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 Spring, Outer, High-Intermediate-Range Trimmer Overlap Valve, 1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6883534 Stop, High-Intermediate-Range Trimmer Valve. Used Only With 23018307 Trimmer Valve Cover Assembly And 6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 2
2
4
8
1
1
2
4
1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1
2 1 1 2 2 2 1 1 2 1 2 1 2 1
4 2 2 4 4 4 2 2 4 2 4 2 4 2
1 1 1 1 5
1 1 1
2 1 1
4 2 2
5
10
20
5 1
5 1
10 2
20 4
1
1
2
4
1
1
1
2
1
1
2
4
1 1
1 1
2 1
4 2
1
1
2
4
1
1
2
4
1
1
1
2
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
26–2.8
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H
(cont’d)
Main Control Valve, Figure 26B 9800 12V Electric Control, Lock-In-Range REF NO. 62
63 64 65 66 67 68 69
69
70 71 72 73 74 75 76
76
77 78 79 80 81 82 83
PART NO.
NOMENCLATURE Stop, High-Intermediate-Range Trimmer Valve. Used Only With 29541387 Trimmer Valve Cover Assembly And 29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, Outer, Low-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Range Trimmer Valve, 0.667 OD x 3.260 inch . . Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Range Trimmer Overlap Valve, 0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve. Used Only With 23018307 Trimmer Valve Cover Assembly And 6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve. Used Only With 29541387 Trimmer Valve Cover Assembly And 29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . Spring, Outer, Intermediate-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Intermediate-Range Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . Spring, Inner, Intermediate-Range Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Intermediate-Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve. Used Only With 23018307 Trimmer Valve Cover Assembly And 6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve. Used Only With 29541387 Trimmer Valve Cover Assembly And 29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . Spring, Trim Boost Modulator Valve, 0.850 OD x 4.500 inch . . . . . Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Trim Boost Regulator Valve, 0.769 OD x 3.775 inch . . . . . Valve, Low-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Valve, 0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29541382 6759958
1 1
1 1
1 1
2 2
6759964 6769825 6882222
1 1 1
1 1 1
2 2 1
4 4 2
6778593
1
1
2
4
6830014
1
1
2
4
6833168
1
1
1
2
29541382 6759958
1 1
1 1
1 1
2 2
6759964
1
1
2
4
6769825 6882222
1 1
1 1
2 1
4 2
6830240
1
1
2
4
6830014
1
1
2
4
6833168
1
1
1
2
29541382 6759964 6779975 6779984 6830240 6759958
1 1 1 1 1 1
1 1 1 1 1 1
1 2 1 1 2 1
2 4 2 2 4 2
6759964
1
1
2
4
6769825
1
1
2
4
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.9
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H
(cont’d)
Main Control Valve, Figure 26B 9800 12V Electric Control, Lock-In-Range REF NO. 84 85 86 87
87
88
88
89
90 91 92 93 94 95 96 97 98 99
PART NO.
NOMENCLATURE
Valve, Overlap, Low-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . 6882222 Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 Stop, Low-Splitter Trimmer Valve. Used Only With 23018307 Trimmer Valve Cover Assembly And 6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168 Stop, Low-Splitter Trimmer Valve. Used Only With 29541387 Trimmer Valve Cover Assembly And 29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . 29541382 Gasket, Trimmer Valve Cover. Used With 23018307 Trimmer Valve Cover Assembly And Four 6833168 Stops. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779835 Gasket, Trimmer Valve Cover. Used With 29541387 Trimmer Valve Cover Assembly And Four 29541382 Stops. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 Cover Assembly, Trimmer Valve. When Replacing 23018307 Trimmer Valve Cover Assembly With 29541387 Trimmer Valve Cover Assembly, Also Use 29541384 Trimmer Valve Cover Gasket And Four 29541382 Stops. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 29541387 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . 6834536 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186285 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1
1
2
4
1
1
2
4
1
1
1
2
1
1
1
2
1
1
2
4
1
1
1
2
1 14 14 1 1 1 21 2 4 4 11
1 14 14 1 1 1 21 2 4 4 11
1 28 28 2 1 2 42 4 8 8 22
2 56 56 4 2 4 84 8 16 16 44
1 1
1
1
2
GROUP J Main Control Valve, Figure 26B 9800 24V Electric Control, Lock-In-Range Same As Group H, Except For Parts Listed Below. 9 14
Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018305 ** Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012904
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts.
26–2.10
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J
(cont’d)
Main Control Valve, Figure 26B 9800 24V Electric Control, Lock-In-Range Same As Group H, Except For Parts Listed Below. REF NO.
PART NO.
NOMENCLATURE
27
Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 7
7
7
14
23016161 29541388 23012898 6837880 103339 443603
1 1 1 1 10 10
1 1 1 1 10 10
1 1 1 1 20 20
2 1 2 2 40 40
23014411 23046848
5 5
5 5
5 10
10 20
23016161 29541390 23014209 6837880 103339 443603
1 1 1 1 10 10
1 1 1 1 10 10
1 1 1 1 20 20
2 1 2 2 40 40
23014422 23046848
5 5
5 5
5 10
10 20
GROUP K Main Control Valve, Figure 26B 9800 12V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. 7 9 14 15 25 26 27 28
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . .
GROUP L Main Control Valve, Figure 26B 9800 24V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. 7 9 14 15 25 26 27 28
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . .
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.11
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M Main Control Valve, Figure 26B 9800 12V CEC, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. REF NO. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28
NOMENCLATURE
PART NO.
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042467 ** Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 4 1
1
1
2
4 1
8 1
16 2
1 10 5 1 1 6 1 10 10 5 5
1 10 5 1 1 6 1 10 10 5 5
1 20 10 2 2 12 1 20 20 5 10
2 40 20 4 4 24 2 40 40 10 20
1 1 4 1
1 1 4 1
1 1 8 1
2 1 16 2
1 10 5 1 1 6 1 10 10 5 5
1 10 5 1 1 6 1 10 10 5 5
1 20 10 2 2 12 1 20 20 5 10
2 40 20 4 4 24 2 40 40 10 20
GROUP N Main Control Valve, Figure 26B 9800 24V CEC, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541389 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23049388 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848
** Not Serviced As An Assembly — Order Detail Parts.
26–2.12
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP P Main Control Valve, Figure 26A 9600 24V, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. REF NO. 7 9 14 15 25 26 27 28 75 76
PART NO.
NOMENCLATURE Plate, Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23013822 29541413 23014209 6837880 103339 443603
1 1 1 1 10 10
1 1 1 1 10 10
1 1 1 1 20 20
2 1 2 2 40 40
23014422 23046848
5 5
5 5
5 10
10 20
6830240
1
1
2
4
6830237
1
1
2
4
29536529 9433579 29536511
1 4 1
4 1
8 1
16 2
29536510 12052410 12059716 23046476 23042786 23046473 23045748 454813 23019734 29525044 29541382 29541382 29541382
1 14 7 1 1 2 1 14 7 5 1 1 1
1 14 7 1 1 2 1 14 7 35 1 1 1
1 28 14 2 2 4 1 28 7 10 1 1 1
2 56 28 4 4 8 2 56 14 20 2 2 2
6830240
1
1
2
4
6830237
1
1
2
4
GROUP Q Main Control Valve, Figure 26A 9600 12V CEC2, Lock-In-Range Same As Group A, Except For Parts Listed Below. 9 12 14 15–16 17 18 19 20 21 22 23 26 27 52 60 66 71 75 76
Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.13
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP Q
(cont’d)
Main Control Valve, Figure 26A 9600 12V CEC2, Lock-In-Range Same As Group A, Except For Parts Listed Below. REF NO. 77 81
NOMENCLATURE
PART NO.
Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 14
1 14
1 28
2 56
1 1 4 1
1 1 4 1
1 1 8 1
2 1 16 2
1 10 5 1 1 6 1 10 10 5 5 5 1 1 1
1 10 5 1 1 6 1 10 10 5 5 35 1 1 1
1 20 10 2 2 12 1 20 20 5 10 10 1 1 1
2 40 20 4 4 24 2 40 40 10 20 20 2 2 2
1
1
2
4
1 1 14
1 1 14
2 1 28
4 2 56
GROUP R Main Control Valve, Figure 26A 9600 12V CEC2, Lock-To-Neutral Same As Group A, Except For Parts Listed Below. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28 52 60 66 71 75 76 77 81
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536528 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536514 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536515 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045749 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . 29541382 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 Spring, Inner, Low-Splitter Trimmer Overlap Valve, 0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 Spring, Outer, Low-Splitter Trimmer Overlap Valve, 1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 Stop, Low-Splitter Trimmer Valve. . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815
26–2.14
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP S Main Control Valve, Figure 26B 9820 24V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. REF NO. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28 33 48 49 53 62 69 73 76 87 88 89
PART NO.
NOMENCLATURE Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29544666 29544157 9433579 29544162
1 1 4 1
1 1 4 1
1 1 8 1
2 2 16 2
29544166 12052410 12059716 23046476 23042786 23046473 23045748 103339 454813 23042986 23046848 29544178 29544153
1 8 4 1 1 8 1 10 10 4 4 1 1
1 8 4 1 1 8 1 10 10 4 4 1 1
1 16 8 2 2 16 1 20 20 4 8 2 1
2 32 16 4 4 32 2 40 40 8 16 4 2
29525044 29541382 29541382 29544149 29541382 29541382 29541384 29541387
5 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1
20 2 2 2 2 2 2 2
1 1 1 1 10 10 1
1 1 1 1 10 10 1
1 1 1 1 20 20 2
2 2 2 2 40 40 4
GROUP T Main Control Valve, Figure 26B 9820 12V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. 7 9 14 15 25 26 33
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29544666 29544156 29544161 29544167 103339 443603 29544178
(continued on next page)
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.15
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP T
(cont’d)
Main Control Valve, Figure 26B 9820 12V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. REF NO. 48 49 53 62 69 73 76 87 88
NOMENCLATURE
PART NO.
Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 Not Used In This Group. Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
5 1 1 1 1 1 1
5 1 1 1 1 1 1
10 1 1 1 1 1 1
20 2 2 2 2 2 2
1 1 1 1 10 10
1 1 1 1 10 10
1 1 1 1 20 20
2 2 2 2 40 40
4 4 1 1
4 4 1 1
4 8 2 1
8 16 4 2
5 1 1 1 1 1 1
5 1 1 1 1 1 1
10 1 1 1 1 1 1
20 2 2 2 2 2 2
GROUP U Main Control Valve, Figure 26B 9820 24V Electric Control, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. 7 9 14 15 25 26 27 28 33 48 49 53 62 69 73 76 87 88
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544158 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544163 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544167 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 Not Used In This Group. Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384
26–2.16
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP V Main Control Valve, Figure 26B 9820 12V CEC2, Lock-To-Neutral Same As Group H, Except For Parts Listed Below. REF NO. 7 9 12 14 15–16 17 18 19 20 21 22 23 25 26 27 28 33 48 49 53 62 69 73 76 87 88 89
PART NO.
NOMENCLATURE Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29544666 29544159 9433579 29544164
1 1 4 1
1 1 4 1
1 1 8 1
2 2 16 2
29544165 12052410 12059716 23046476 23042786 23046473 23045748 103339 454813 23019734 23046848 29544178 29544153
1 8 4 1 1 8 1 10 10 4 4 1 1
1 8 4 1 1 8 1 10 10 4 4 1 1
1 16 8 2 2 16 1 20 20 4 8 2 1
2 32 16 4 4 32 2 40 40 8 16 4 2
29525044 29541382 29541382 29544149 29541382 29541382 29541384 29541387
5 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1
20 2 2 2 2 2 2 2
29544666 29544260 9433579 29544259
1 1 4 1
1 1 4 1
1 1 8 1
2 2 16 2
29544258 12052410
1 8
1 8
1 16
2 32
GROUP W Main Control Valve, Figure 26B 9820 24V Electric Control, Lock-To-Neutral, SS Same As Group H, Except For Parts Listed Below. 7 9 12 14 15–16 17 18
Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
Copyright © 2010 Allison Transmission, Inc.
26–2.17
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP W
(cont’d)
Main Control Valve, Figure 26B 9820 24V Electric Control, Lock-To-Neutral, SS Same As Group H, Except For Parts Listed Below. REF NO. 19 20 21 22 23 25 26 27 28 33 48 49 53 62 69 73 76 87 88 89
NOMENCLATURE
PART NO.
Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 Not Used In This Group. Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541387
26–2.18
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 4 1 1 8 1 10 10 4 4 1 1
4 1 1 8 1 10 10 4 4 1 1
8 2 2 16 1 20 20 4 8 2 1
16 4 4 32 2 40 40 8 16 4 2
5 1 1 1 1 1 1 1
5 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1
20 2 2 2 2 2 2 2
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
31 30 1
32 30 2
3
5 4
7
6
8
25 9
26 10
27 28
11
29
12 13 14
24
15
17
23 16
18 19 22 21
20
V07466
Figure 27A. Cover And Plate Assembly (Electric Trim Boost Valve)
20100101
Copyright © 2010 Allison Transmission, Inc.
27–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
31 30
32 30
2 1
26 11 12 13 14 15
27
16 17 18 19
5 7
29 20
10 8
4 6
28 9 22
21
23
3
24 25
V07970.01.00
Figure 27B. Cover And Plate Assembly (Electric Low-Low Shift Valve)
27–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
35 34 1
36 34 2
4
9
6
5
10
3
11 7 8
12 29 31
13
30
14
32
33
15 16 17 18 19
28
21
27 20
23 26
25
22
24
V07971.00.00.eps
Figure 27C. Cover And Plate Assembly (CEC Trim Boost Valve)
20100101
Copyright © 2010 Allison Transmission, Inc.
27–1.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
29 28
30 28 2 1 20 9 24 10
25
26
11 12
27
13 23
14
21 15 22 16 5
17 8
6
19
18
7
4
3
V07467.01.00
Figure 27D. Cover And Plate Assembly (CEC Low-Low Shift Valve)
27–1.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Cover And Plate Assembly, Figure 27A 9600 24V Electric Trim Boost Modulator Valve REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32
PART NO.
NOMENCLATURE Gasket, Trim Boost Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . Cover, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Trim Boost Modulator Valve Cover . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Trim Boost Modulator Valve, 0.490 OD x 1.360 inch . . . . . . . Washer, Flat, 0.345 ID x 0.800 OD x 0.040 inch . . . . . . . . . . . . . . Ring, Spring Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 8-27. Used Prior To 29527359 Oil Transfer Plate. . . Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Retainer, 0.125 x 0.812 inch . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Cup, 0.323 ID x 1.020 inch OD . . . . . . . . . . . . . . . . . . . . Spring, Trim Boost Regulator Valve, 0.530 OD x 2.332 inch . . . . . . . Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29527359 Oil Transfer Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . Plate, Trim Boost Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄ 8 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23016553 23010284 ** 23010291 6833167 6835525 6835526 445567 103339 23015348 6839085 23011844 6880980 6833949 6833891 23011845 23012036
1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1
1
2
4
1 1 1 1 3 3 1 1 1 1 1 1 1 1
1 2 1 2 6 6 1 1 1 2 2 1 1 2
2 4 2 4 12 12 2 2 2 4 4 2 2 4
29525044 141114 6836955 6770547 6834713
1 1 1 1 1
1 1 1 1 1
2 2 2 2 1
4 4 4 4 2
23014911
1
1
2
4
29525044 29524652 23010287 29527359 29527528 443603 103339
1 2 1 1 1 2 2
1 2 1 1 1 2 2
2 4 2 1 2 4 4
4 8 4 2 4 8 8
23014422 23046848 9415545 179851 186290
1 1 11 3 8
1 1 11 3 8
1 2 22 6 16
2 4 44 12 32
** Not Serviced As An Assembly — Order Detail Parts.
20100101
Copyright © 2010 Allison Transmission, Inc.
27–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Cover And Plate Assembly, Figure 27A 9600 12V Electric Trim Boost Modulator Valve Same As Group A, Except For Parts Listed Below. REF NO. 2 28
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 23015832 ** Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411
1 1
1
1
2
1 1 2 1 1 1 1 1 1 1 2 2
1 1 2 1 1 1
2 1 4 1 2 2
4 2 8 2 4 4
1 1 1 2 2
2 2 2 4 4
4 4 4 8 8
1 1 1 1 1 1 1 7 7 1
1 1 1 1 1 1 1 7 7 1
1 2 1 2 1 2 1 14 14 2
2 4 2 4 2 4 2 28 28 4
1 2 2 1 1 1 1
1 2 2 1 1 1 1
1 4 4 1 2 1 2
2 8 8 2 4 2 4
GROUP C Cover And Plate Assembly, Figure 27B 9800 12V Electric Low-Low Range Shift Valve, Lock-In-Range 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Gasket, Low-Low Range Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . 6838821 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 6883049 Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . 29524652 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880124 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544563 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838822 * Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 Gasket, Low-Low Range Shift Valve Body . . . . . . . . . . . . . . . . . . . 6838904 Bolt, 1⁄4-20 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445566 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779853 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6779852 Valve, Low-Low Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835544 Spring, Low-Low Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . 6832304 Body, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6838903 Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186602 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Bolt, 0.250-20 x 0.88 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834950 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . 6833167 Cover, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . 6835525 Gasket, Low-Low Range Shift Valve Cover . . . . . . . . . . . . . . . . . . 6835526
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts.
27–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Cover And Plate Assembly, Figure 27B 9800 12V Electric Low-Low Range Shift Valve, Lock-In-Range REF NO. 30 31 32
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290
11 3 8
11 3 8
22 6 16
44 12 32
1
1
1
2
1
1
1
2
1 1
1 1
1 2
2 4
1
1
1
2
1 1
1 1
1 1
2 2
GROUP D Cover And Plate Assembly, Figure 27B 9800 24V Electric Low-Low Range Shift Valve, Lock-In-Range Same As Group C, Except For Parts Listed Below. 2 13 23
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23012903 ** Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422
1
GROUP E Cover And Plate Assembly, Figure 27B 9800 12V Electric Low-Low Range Shift Valve, Lock-To-Neutral Same As Group C, Except For Parts Listed Below. 2 5 6 7 9 22–25 26
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23016105 29544564 6839870
*
6839872
1
GROUP F Cover And Plate Assembly, Figure 27B 9800 24V Electric Low-Low Range Shift Valve, Lock-To-Neutral Same As Group C, Except For Parts Listed Below. 2 5 6
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23014128 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544564 Not Used In This Group.
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20100101
Copyright © 2010 Allison Transmission, Inc.
27–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP F
(cont’d)
Cover And Plate Assembly, Figure 27B 9800 24V Electric Low-Low Range Shift Valve, Lock-To-Neutral Same As Group C, Except For Parts Listed Below. REF NO. 7 9 13 22–25 26
NOMENCLATURE
PART NO.
Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839870 * Not Used In This Group. Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
1
1
2
1
1
1
2
1
1
1
2
1 1 1 3 1 1 1 2 1 1 3 3 1 1 1 1 1 1 1 1
1 1 1 3 1 1 1 2 1 1 3 3 1 1 1 1 1 1 1 1
2 1 1 6 2 2 2 4 1 2 6 6 1 1 1 2 2 1 1 2
4 2 2 12 4 4 4 8 2 4 12 12 2 2 2 4 4 2 2 4
1 1 1 1 1
1 1 1 1 1
2 2 2 2 1
4 4 4 4 2
1
1
2
4
GROUP G Cover And Plate Assembly, Figure 27C 9600 12V CEC Trim Boost Modulator Valve 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25
Gasket, Trim Boost Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 23016553 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29527360 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046577 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Cover Assembly, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . 23045787 Gasket, Trim Boost Modulator Valve Cover . . . . . . . . . . . . . . . . . . 6835526 Bolt, 1⁄4-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445567 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Body, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23015348 Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047105 Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011844 Spring, Trim Boost Modulator Valve, 0.490 OD x 1.360 inch . . . . . . . 6880980 Washer, Flat, 0.345 ID x 0.800 OD x 0.040 inch . . . . . . . . . . . . . . 6833949 Ring, Spring Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833891 Stop, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23011845 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527359 Oil Transfer Plate. . . . 23012036 Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 Pin, Retainer, 0.125 x 0.812 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 141114 Washer, Cup, 0.323 ID x 1.020 inch OD . . . . . . . . . . . . . . . . . . . . 6836955 Spring, Trim Boost Regulator Valve, 0.530 OD x 2.332 inch . . . . . . . 6770547 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834713 Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29527359 Oil Transfer Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
27–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Cover And Plate Assembly, Figure 27C 9600 12V CEC Trim Boost Modulator Valve REF NO. 25 26 27 28 29 30 31 32 33 34 35 36
PART NO.
NOMENCLATURE Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . Plate, Trim Boost Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄ 8 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29525044 29524652 23010287 29527359 29527528 186647 103339 23019734 23046848 9415545 179851 186290
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 2 1 1 1 2 2 1 1 11 3 8
1 2 1 1 1 2 2 1 1 11 3 8
2 4 2 1 2 4 4 1 2 22 6 16
4 8 4 2 4 8 8 2 4 44 12 32
1 1
1 1
1 1
2 2
1 1 2 1 1 1 1 1 2 2 1 1
1 1 2 1 1
2 1 4 2 2
4 2 8 4 4
1 1 2 2 1 1
2 2 4 4 1 1
4 4 8 8 2 2
GROUP H Cover And Plate Assembly, Figure 27C 9600 24V CEC Trim Boost Modulator Valve Same As Group G, Except For Parts Listed Below. 2 32
Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29536091 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986
GROUP J Cover And Plate Assembly, Figure 27D 9800 12V CEC Low-Low Range Shift Valve, Lock-To-Neutral 1 2 3 4 5 6 7 8 9 10 11 12
Gasket, Low-Low Range Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Low-Low Range Shift Valve Body . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . .
6838821 23046576 29524652 6880124 29544564 6839870 * 6833281 6838904 186601 103339 23019734 23046848
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
27–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP J
(cont’d)
Cover And Plate Assembly, Figure 27D 9800 12V CEC Low-Low Range Shift Valve, Lock-To-Neutral REF NO. 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PART NO.
NOMENCLATURE
Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779853 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6779852 Valve, Low-Low Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835544 Spring, Low-Low Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . 6832304 Body, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6838903 Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186602 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046577 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 Cover Assembly, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . 23045787 Gasket, Low-Low Range Shift Valve Cover . . . . . . . . . . . . . . . . . . 6835526 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 1 7 7 1 1 1 3 1 2 1 1 11 3 8
1 1 1 1 1 7 7 1 1 1 3 1 2 1 1 11 3 8
1 2 1 2 1 14 14 1 2 2 6 2 4 1 2 22 6 16
2 4 2 4 2 28 28 2 4 4 9 4 8 2 4 44 12 32
1 1
1 1
1 1
2 2
1 1 1 2
1 1 1 2
1 1 1 4
2 2 2 8
GROUP K Cover And Plate Assembly, Figure 27D 9800 24V CEC Low-Low Range Shift Valve, Lock-To-Neutral Same As Group J, Except For Parts Listed Below. 2 11
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23049389 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986
GROUP L Cover And Plate Assembly, Figure 27A 9600 24V Electric Trim Boost Modulator Valve Same As Group A, Except For Parts Listed Below. 2 3 10 26
Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29539553 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047105 Bolt, 0.250-20 x 0.88 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813
27–2.6
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP M Cover And Plate Assembly, Figure 27D 9820 24V CEC Low-Low Range Shift Valve, Lock-To-Neutral Same As Group J, Except For Parts Listed Below. REF NO. 2 5 6 11
PART NO.
NOMENCLATURE Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29544169 29544565 29544173 * 23042986
1 1 1 1
1 1
1 1
2 2
1
1
2
29544168 29544565
1 1
1 1
1 1
2 2
29544173 *
1
6839872
1
1
1
2
29544171 29544565
1 1
1 1
1 1
2 2
29544173 *
1
23014422
1
1
1
2
6839872
1
1
1
2
GROUP N Cover And Plate Assembly, Figure 27B 9820 12V Electric Low-Low Range Shift Valve, Lock-To-Neutral Same As Group C, Except For Parts Listed Below. 2 5 6 7 9 22–25 26
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUP P Cover And Plate Assembly, Figure 27B 9820 24V Electric Low-Low Range Shift Valve, Lock-To-Neutral Same As Group C, Except For Parts Listed Below. 2 5 6 7 9 13 22–25 26
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And 23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
* Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
27–2.7
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP Q Cover And Plate Assembly, Figure 27D 9820 12V CEC2 Low-Low Range Shift Valve, Lock-To-Neutral Same As Group J, Except For Parts Listed Below. REF NO. 2 5 6
NOMENCLATURE
PART NO.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544172 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 *
1 1 1
1 1
1 1
2 2
1 1 1 1 1 1
1 1
1 1
2 2
1 1 1
1 1 2
2 2 4
GROUP R Cover And Plate Assembly, Figure 27D 9820 24V CEC Low-Low Range Shift Valve, Lock-To-Neutral, SS Same As Group J, Except For Parts Listed Below. 2 5 6 11 20 21
Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544262 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544261 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 29544264
* Serviced Only As An Assembly — Not Available As A Detail Part.
27–2.8
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
27–2.9
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
22 21 1 23 21
2
3
4
11
5
12
6
13
7
14
8
15
9
16
10 17
19
18 20
V07468
Figure 28. Trimmer Valve (High-Range And Splitter-High)
28–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Trimmer Valve, Figure 28 High-Range And Splitter-High 9600 REF NO. 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART NO.
NOMENCLATURE Gasket, Trimmer Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trimmer Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Pipe, 1⁄ 8-27. Used Prior To 29527361 Body. . . . . . . . . . . . . Plug Assembly, 3⁄8-24. Used Starting With 29527361 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Body, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve, High-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, High-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . Valve, Overlap, High-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, High-Range Trimmer Overlap Valve, 0.750 OD x 3.323 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, High-Range Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, High-Range Trimmer Valve. See SIL 27-TR-02. . . . . . . . . . Valve, High-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . Spring, High-Splitter Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . Valve, Overlap, High-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . Spring, Inner, High-Splitter Trimmer Overlap Valve, 0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Outer, High-Splitter Trimmer Overlap Valve, 1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, High-Splitter Trimmer Valve. See SIL 27-TR-02. . . . . . . . . . Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23013236 29527362 23012036
1 1 2
1 1 2
2 1 4
4 2 8
29525044 29527361 6759958 6759964 6882222
2 1 1 1 1
2 1 1 1 1
4 1 1 2 1
8 2 2 4 2
6778009
1
1
2
4
6830014 29541382 6759958 6759964 6882222
1 1 1 1 1
1 1 1 1 1
2 1 1 2 1
4 2 2 4 2
6778593
1
1
2
4
6830014 29541382 23010381 23010378 103339 186647 9415545 186290 179849
1 1 1 1 8 8 9 5 4
1 1 1 1 8 8 9 5 4
2 1 2 1 16 16 18 10 8
4 2 4 2 32 32 36 20 16
1 1
1 1
1 1
2 2
1
1
2
4
GROUP B Trimmer Valve, Figure 28 High-Range And Splitter-High 9800 Same As Group A, Except For Parts Listed Below. 2 11 14
Trimmer Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528548 Valve, High-Splitter Trimmer, 0.061–0.064 inch Orifice . . . . . . . . . 6836225 Spring, Inner, High-Splitter Trimmer Overlap Valve, 0.750 OD x 3.323 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778009
20100101
Copyright © 2010 Allison Transmission, Inc.
28–2.1
PARTS CATALOG PC1830EN
1
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
23
28 29
28
31 30
4 32 33
5
6
7
26
8
9 14
25
11 13 12
8
15
10
16
24
15
22
21 23
22 17
27
18
14
19 20
V07469.00.01
Figure 29. Parking Brake
29–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Parking Brake, Figure 29 NOTE: See The Service Kits Section At The Front Of This Catalog For Brake Service Kits. REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Nut, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brake Assembly, 171⁄4 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft And Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting Link, Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Spring, 3⁄32 x 11⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Round-Head Machine, No. 10-32 x 11⁄ 2 inch . . . . . . . Shoe And Lining Assembly, Right-Hand . . . . . . . . . . . . . . . . . . . . Brake Kit, Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Anchor, Shoe Return Spring . . . . . . . . . . . . . . . . . . . . . . Spring, Shoe Return. Color Coded Yellow. . . . . . . . . . . . . . . Socket, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . Washer, Thrust, 3⁄ 4 ID x 1.120 inch OD . . . . . . . . . . . . . . . . . Screw, Brake Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nut, Pivot, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . Spring, Self-Adjuster. Color Coded Green. . . . . . . . . . . . . . . . Cup, Shoe Hold-Down Spring . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Shoe Hold-Down. Color Coded Black. . . . . . . . . . . . . Pin, Shoe Hold-Down Spring . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Probe Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Adjusting Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shoe And Lining Assembly, Left-Hand . . . . . . . . . . . . . . . . . . . . . Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 1⁄ 2-20 x 17⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drum, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bolt, 3⁄ 4-16 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
214442 103323 6778688 29506419 29541542 6838184 29529653 6837808 6831517 6837807 106497 132930 29514480 29525191 6836611 6883738 6839030 6839029 6839027 6839028 6883721 6836608 6831514 6836610 6836613 6836612 29514479 6778688 6880410 6830066 6776775 103326 223751
**
* * * * *
* * * * * * * * * * * *
10 10 10 1 1 1 1 2 1 2 1 1 1 1 2 2 1 1 1 1 1 4 2 2 4 2 1 10 8 2 1 8 8
10 10 10
20 20 20
40 40 40
1 1 1
1 1 1
2 2 2
1 1
1 1
2 2
1 10 8 2 1 8 8
1 20 16 4 1 16 16
2 40 32 8 2 32 32
GROUP B Parking Brake, Figure 29 NOTE: See The Service Kits Section At The Front Of This Catalog For Brake Service Kits. Same As Group A, Except For Parts Listed Below. 31–33
Not Used In This Group.
* Serviced Only As An Assembly — Not Available As A Detail Part. ** Not Serviced As An Assembly — Order Detail Parts. 20100101
Copyright © 2010 Allison Transmission, Inc.
29–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5 G R A Y
7 8 6
C K
1
B
LA
UE
BL
8 7
UE
BL
CEC 2
THROTTLE POSITION SENSOR
CEC 1 2
9
3
10 11
12 13
4
14 10
15
10
16
.D.
P.E
.D.
P.E
P.E.D.
CE REPLA
COVER
ON
IN NOT
COVER ON COVERUSE IN NOT
USE
P.E.D.
18
CE REPLAWHEN UNIT
COVER
P.E.D.
RAGE
STO
P.E.D. RAGE
STO
WHEN UNIT
17
ELECTRIC 19
21
20 23 22
V07427 P
Figure 30. Electronic Control Unit (ECU) And External Control Hardware
30–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC System NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 1 1 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
NOMENCLATURE Sensor Assembly, Throttle Position, 43 Inch Cable, Hitch Pin Design . . Sensor Assembly, Throttle Position, 58 Inch Cable, Hitch Pin Design . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 29507769 29507770 16071719 **
1 1 1
1228282 *** 29508244 16085269 **
1 1 1
1228282 *** 29508238 16085289 **
1 1 1
1228282 *** 29508242 16085329 **
1 1 1
1228282 *** 16085802 16085339 **
1 1 1
1228282 *** 16085807 16085389 **
1 1 1
1228282 *** 16085846 16085479 **
1 1 1
1228282
1
***
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission. 20100101
Copyright © 2010 Allison Transmission, Inc.
30–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC System NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085614 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502636 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502635 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504624 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504623 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504812 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504811 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504838 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504837 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504944 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504943 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504954 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504953 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514214 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514213
**
*** **
*** **
*** **
*** **
*** **
*** **
***
1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission.
30–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC System NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2
PART NO.
NOMENCLATURE Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29521812 **
1
1228282 *** 29521811 29521836 **
1 1 1
1228282 *** 29521835 29521842 **
1 1 1
1228282 *** 29521841 29529054 **
1 1 1
1228282 *** 29529053 29529088 **
1 1 1
1228282 *** 29529087 29534582 **
1 1 1
1228282 *** 29534581 29534598 **
1 1 1
1228282 *** 29534597 29534612 **
1 1 1
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission. 20100101
Copyright © 2010 Allison Transmission, Inc.
30–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC System NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534611 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534622 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534621 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536652 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536651 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538102 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538101 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538110 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538109 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538120 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538119 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538136 Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538135 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538146
*** **
*** **
*** **
*** **
*** **
*** **
*** **
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission.
30–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC System NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information. REF NO. 3
4 2 3
4 2 3
4 2 3
4 2 3
4 2 3
4 5–23
PART NO.
NOMENCLATURE Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 1228282 ECU Without PROM with 16172029 Remanufactured ECU Without PROM. See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . Plus ll Electronic Control Unit Without PROM, Remanufactured. Service 16197599 ECU Without PROM with 16172029 Remanufactured ECU Without PROM . . . . . . . . . . PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
1228282 *** 29538145 29539702 **
1 1 1
1228282 *** 29539701 29539714 **
1 1 1
1228282 *** 29539713 29539718 **
1 1 1
1228282 *** 29539717 29539724 **
1 1 1
1228282 *** 29539723 29545008 **
1 1 1
16197599 *** 29545009
1 1
** Not Serviced As An Assembly — Order Detail Parts. *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
30–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B Electronic Control Unit (ECU) and External Control Hardware, Figure 30 Automatic Electric (SPG) System NOTE: See SIL 41-TR-80 For Important Service Information. REF NO. 1–18 19 19 19 20 20 21 22 23
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Not Used In This Group. Generator, Shift Pattern, 1900 rpm, 1570 rpm Lockup Out . . . . . . . . . . Generator, Shift Pattern, 1900 rpm, 1400 rpm Lockup Out, High Torque Rise Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016045 Generator, Shift Pattern, 2100 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . Harness, Fifth and Sixth Range Restricter . . . . . . . . . . . . . . . . . . . . . . 6837318 Harness, Sixth Range Restricter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Potentiometer Assembly, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Converter, Voltage, 12 To 24V. Only For 12V Input From Vehicle. . . . . Protector, Overload, 24V. Only For 24V Input From Vehicle. . . . . . . . .
1 1 1 1 1 1 1 1
GROUP C Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC2 Electronic Control Unit 1–4 5 6
7 8 9–23
Not Used In This Group. Electronic Control Unit—Base And Labels . . . . . . . . . . . . . . . . . . . . . . 29543300 ECU Isolation Kit. Kit Contains Six 29536132 Isolation Mount Grommets, Six 29536133 Isolation Mount Bushings, And 29535953 Instruction Sheet No. 286. . . . . . . . . . . . . . . . . . . . 29535952 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 * Grommet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * Not Used In This Group.
1
1 6 6
GROUP D Electronic Control Unit (ECU) And External Control Hardware, Figure 30 With CEC2 12V Vehicle Interface Module 1–8 9 10 11 12 13 14 15 16 17 18 19–23
Not Used In This Group. Vehicle Interface Module Assembly, 12V . . . . . . . . . . . . . . . . . . . . . . . 29509886 Screw, M5 x 0.08 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506163 Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506165 O-ring, 158.34 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505809 Relay, 12V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535907 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 Seal, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324210 Cover, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040940 * Cover, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040542 * Seal, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324208 Not Used In This Group.
1 8 8 1 6 2 1 1 1 1
* Serviced Only As An Assembly — Not Available As A Detail Part. For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
30–2.6
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Electronic Control Unit (ECU) And External Control Hardware, Figure 30 CEC2 24V Vehicle Interface Module Same As Group E, Except For Parts Listed Below REF NO. 9 13 13
NOMENCLATURE
PART NO.
Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29509889 Relay, 12V—K3, K6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 Relay, 24V—K1, K2, K4, K5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908
20100101
Copyright © 2010 Allison Transmission, Inc.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 2 4
30–2.7
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
5
3
6
7
4
8
J1B
THROTTLE POSITION SENSOR CONNECTOR 9
10
MAIN CONNECTOR
11 12
13 14
TRIM BOOST OR LO-LO CONNECTOR MAG PICKUP CONNECTOR
LOCKUP CONNECTOR V06129
Figure 31A. Chassis Wiring Harness (CEC One-Piece)
31–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
3 4 5
11
2
THROTTLE POSITION SENSOR CONNECTOR 12 13 14
J1B
6 7
9
10
8
15 17
19 20
16
18 MAIN CONNECTOR TRIM BOOST OR LO-LO CONNECTOR
MAG PICKUP CONNECTOR LOCKUP CONNECTOR V06132
Figure 31B. Chassis Wiring Harness (CEC Sectional)
20100101
Copyright © 2010 Allison Transmission, Inc.
31–1.2
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
2 1
V06125
Figure 31C. Chassis Wiring Harness (Electric)
31–1.3
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2
ECU CONNECTOR 3 4 9
5
10
6
11 12
7 THROTTLE POSITION SENSOR CONNECTOR
8
13
14
MAIN CONNECTOR
16
15 17
OUTPUT SPEED SENSOR CONNECTOR
18 19 21
20 22
23
TRIM BOOST OR LO-LO CONNECTOR
TURBINE SPEED SENSOR CONNECTOR 25 NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration.
24
LOCKUP CONNECTOR
26 ENGINE SPEED SENSOR CONNECTOR V07431.00.01
Figure 31D. Chassis Wiring Harness (CEC2 One-Piece)
20100101
Copyright © 2010 Allison Transmission, Inc.
31–1.4
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
3 4 5 6 7 2
8
17 ECU CONNECTOR
THROTTLE POSITION SENSOR CONNECTOR 18
9
19
10
20
11 12 15
14
13
16
21
22 MAIN CONNECTOR
26 27
31 LOCKUP CONNECTOR 32
33
TRIM BOOST OR LO-LO CONNECTOR 29
28 30
34 ENGINE SPEED SENSOR CONNECTOR
24
23 25
OUTPUT SPEED SENSOR CONNECTOR
TURBINE SPEED SENSOR CONNECTOR
NOTE: Illustration is not to scale. Actual harness configuration may differ from this illustration. V06823.00.01
Figure 31E. Chassis Wiring Harness (CEC2 Sectional)
31–1.5
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Chassis Wiring Harness, Figure 31A CEC One-Piece See Section 32 For Chassis Wiring Specifications. REF NO. 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
PART NO.
NOMENCLATURE Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . .
29516202 29516203 29516204 29516205 12047680 12034406 12034413 23046735 12015284 12089040 12015793 23046473 23046469 23046473 23046472 23046470 23046471
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 1 21 1 9 1 3 3 1 3 1 3 1 1 1
GROUP B Chassis Wiring Harness, Figure 31B CEC Sectional See Section 32 For Chassis Wiring Specifications. 1 1 1 2 2 2 3 4 5 6 7 8 8 8 9 10 11 12 13
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, Sectional Harness . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Sectional Harness . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23041989 ** 29509511 ** 29533227 23047096 29509512 29533228 12047680 12034406 12034413 23046587 23046589 23041991 29509513 29533229 23046588 23046589 23046735 12015284 12089040
1 1 1 1 1 1 21 1 9 1 10 1 1 1 1 10 1 3 3
(continued on next page) ** Not Serviced As An Assembly — Order Detail Parts.
20100101
Copyright © 2010 Allison Transmission, Inc.
31–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP B
(cont’d)
Chassis Wiring Harness, Figure 31B CEC Sectional See Section 32 For Chassis Wiring Specifications. REF NO.
NOMENCLATURE
14 15 16 17 18 19 20
PART NO.
Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . 12015793 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . 23046470 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 3 1 3 1 1 1
GROUP C Chassis Wiring Harness, Figure 31C Electric See Section 32 For Chassis Wiring Specifications. 1 1 2
Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011968 Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019663 Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834897
1 1 1
GROUP D Chassis Wiring Harness, Figure 31D CEC2 One-Piece See Section 32 For Chassis Wiring Harness Specifications. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29543975 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 12191003 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . 12177289 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . . . . . 29528580 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
1 1 AR 1 1 1 AR 1 1 3 3 1 AR 1 1 1 2
(continued on next page) *** No Longer Available From Allison Transmission.
31–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Chassis Wiring Harness, Figure 31D CEC2 One-Piece See Section 32 For Chassis Wiring Harness Specifications. REF NO. 18 19 20 21 22 23 24 25 26
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . . . . Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . . . . Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23046473 23046472 29528580 12162193 12103881 23046471 29528580 12162193 12103881
3 1 1 1 2 1 1 1 2
GROUP E Chassis Wiring Harness, Figure 31E CEC2 Sectional See Section 32 For Chassis Wiring Harness Specifications. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29543293 29538434 12129023 12084912 15305371 15305333 12191003 12129557 12177289 29538430 29538431 23016502 29543294 29538432 23018768 29538431 23046735 12015284 12089040 12015793 23046473 23046469 29528580 12162193 12103881 23046473
***
*** ***
*** ***
1 1 1 AR 1 1 1 AR 1 1 10 29 1 1 29 10 1 3 3 1 AR 1 1 1 2 3
(continued on next page) *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
31–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Chassis Wiring Harness, Figure 31E CEC2 Sectional See Section 32 For Chassis Wiring Harness Specifications. REF NO.
PART NO.
NOMENCLATURE
27 28 29 30 31 32 33 34
Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . 29528580 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . 29528580 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 2 1 1 1 2
GROUP F Chassis Wiring Harness, Figure 31E CEC2 Sectional See Section 32 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 10 11 12 13 14 15 16
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544070 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 Not Used In This Group. Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544069 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589
1 1 1 10 1 1 10
GROUP G Chassis Wiring Harness, Figure 31E CEC2 Sectional See Section 32 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. 1 2 10 11 12 13 14 15 16
Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544176 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 Not Used In This Group. Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544175 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589
31–2.4
Copyright © 2010 Allison Transmission, Inc.
1 1 1 10 1 1 10
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H Chassis Wiring Harness, Figure 31E CEC2 Sectional See Section 32 For Chassis Wiring Harness Specifications. Same As Group E, Except For Parts Listed Below. REF NO. 1 2 10 11 12 13 14 15 16
PART NO.
NOMENCLATURE Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20100101
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
29544242 29544240 23046587 23046589
1 1 1 10
29544241 23046588
1 1
23046589
10
Copyright © 2010 Allison Transmission, Inc.
31–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
31–2.6
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
THROTTLE POSITION SENSOR
MAIN VALVE BODY SPEED SENSOR
GROUP A
LOCKUP TRIM BOOST LO-LO
E A B
THROTTLE POSITION SENSOR
SECTIONAL CONNECTOR
MAIN VALVE BODY SPEED SENSOR
GROUP B D
LOCKUP
E
TRIM BOOST LO-LO
A B
LOCKUP
MAIN VALVE BODY SPEED SENSOR
GROUP C
TRIM BOOST LO-LO
A
V05000
Figure 32A. Chassis Wiring Harness Specifications
20100101
Copyright © 2010 Allison Transmission, Inc.
32–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
THROTTLE POSITION SENSOR
MAIN VALVE BODY ENGINE SPEED SENSOR
GROUP D
LOCKUP TURBINE SPEED SENSOR TRIM BOOST LO-LO OUTPUT SPEED SENSOR
E
A B
THROTTLE POSITION SENSOR
SECTIONAL CONNECTOR
MAIN VALVE BODY ENGINE SPEED SENSOR
GROUP E C
LOCKUP TURBINE SPEED SENSOR TRIM BOOST LO-LO OUTPUT SPEED SENSOR
D
A B
V07433.00.01
Figure 32B. Chassis Wiring Harness Specifications 32–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
GROUP A Chassis Wiring Harness Specifications, Figure 32 CEC One-Piece See Section 31 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
E
29516202 29516203 29516204 29516205
370.0 370.0 200.0 226.0
540.0 200.0 100.0 142.0
360.0 12.0 12.0 79.0
GROUP B Chassis Wiring Harness Specifications, Figure 32 CEC Sectional See Section 31 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 —
P/N
A
B
D
E
23041989 29509511 29533227
780.0 780.0 460.0
950.0 60.0 10.0
600.0 600.0 140.0
770.0 12.0 6.0
GROUP C Chassis Wiring Harness Specifications, Figure 32 Electric See Section 31 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
6834897 23011968 23019663
324.0 240.0 84.0
GROUP D Chassis Wiring Harness Specifications, Figure 32 CEC2 One-Piece See Section 31 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
E
29543975
418.0
—
—
20100101
Copyright © 2010 Allison Transmission, Inc.
32–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Chassis Wiring Harness Specifications, Figure 32 CEC2 Sectional See Section 31 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
C
D
29543293 29544070 29544176 29544242
330.0 213.0 310.0 290.0
— 69.0 165.0 460.0
84.0 16.0 16.0 132.0
— 55.0 55.0 280.0
32–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1 2
3 4
J1A 3
J3
INTERFACE 5 6
7
8 9 10
11 12
PUSHBUTTON SHIFT SELECTOR
LEVER SHIFT SELECTOR
13 14 15 16
DDL 17
DDU V06127.01
Figure 33A. Cab Wiring Harness (CEC)
20100101
Copyright © 2010 Allison Transmission, Inc.
33–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
V06124
Figure 33B. Cab Wiring Harness (Electric)
33–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Cab Wiring Harness, Figure 33A CEC Lever Selector, Without DDU See Section 34 For Cab Wiring Harness Specifications. REF NO. 1 1 1 2 3 4 5–7 8 9 10 11 12 13 14 15–17
PART NO.
NOMENCLATURE Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 30-Way J1A, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 18-Way, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 12-Way, DDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dust Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
23045904 23046100 23048480 12047680 12034404 12034413
1 1 1 24 1 6
12034413 12040921 12047680 12020219 12034046 12048105 12048107
4 1 14 2 4 1 1
GROUP B Cab Wiring Harness, Figure 33A CEC Lever Selector, With DDU See Section 34 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 1 1 15 16 17
Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23047266 23047279 23047280 23016504 23016502 23048225
1 1 1 1 5 1
GROUP C Cab Wiring Harness, Figure 33A CEC Pushbutton Selector, Without DDU See Section 34 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 5 6 7 8–10
Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . Not Used In This Group.
20100101
23047155 23016490 23015204 23016193
Copyright © 2010 Allison Transmission, Inc.
1 1 15 1
33–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D Cab Wiring Harness, Figure 33A CEC Lever Selector, Dual Mode See Section 34 For Cab Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. REF NO. 1 2 3 4 11–14
PART NO.
NOMENCLATURE
Wiring Harness Assembly, Cab, Dual Mode, Lever Selector . . . . . . . . 29509509 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034390 Not Used In This Group. Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 16 1
GROUP E Cab Wiring Harness, Figure 33B Electric See Section 34 For Cab Wiring Harness Specifications. 1
Wiring Harness Assembly, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507791
33–2.2
Copyright © 2010 Allison Transmission, Inc.
1
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
33–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
A INTERFACE
SELECTOR
B DDL GROUP A
C DDU F G D E
A POTENTIOMETER
SELECTOR
GROUP B
B
V05001.01
Figure 34. Cab Wiring Harness Specifications
34–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
GROUP A Cab Wiring Harness Specifications, Figure 34 CEC See Section 33 For Cab Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
C
D
E
F
G
23045904 23046100 23047155 23047266 23047279 23047280 23048480 29509509
75.0 60.0 75.0 75.0 75.0 75.0 124.0 63.0
20.0 20.0 20.0 20.0 22.0 20.0 59.0 12.0
58.0 20.0 50.0 58.0 22.0 20.0 59.0 —
78.0 33.0 78.0 78.0 33.0 24.0 79.0 —
72.0 30.0 72.0 72.0 30.0 84.0 98.0 63.0
— — — 58.0 20.0 20.0 — —
— — — 180.0 180.0 180.0 — —
GROUP B Cab Wiring Harness Specifications, Figure 34 Electric See Section 33 For Chassis Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
B
29507791
72.0
144.0
20100101
Copyright © 2010 Allison Transmission, Inc.
34–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
2 3 4
J3
SECONDARY MODE INTERFACE
5
6 7
8 12
9
11
14
10 13
MAIN CONNECTOR
MAG PICKUP CONNECTOR
15 16
SPEED SENSOR CONNECTOR
V07437
Figure 35. Secondary Wiring Harness (CEC)
35–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Secondary Wiring Harness, Figure 35 CEC See Section 36 For Secondary Wiring Harness Specifications. REF NO. 1 1 1 2 3 4 5 6 7 8–16
PART NO.
NOMENCLATURE Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 14-Way, Vehicle Interface . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group.
23047275 23047276 23047499 12047680 12034390 12034413 23016490 23015205 23045142
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 10 1 6 1 10 1
GROUP B Secondary Wiring Harness, Figure 35 CEC See Section 36 For Secondary Wiring Harness Specifications. Same As Group A, Except For Parts Listed Below. 1 5–16
Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047278 Not Used In This Group.
1
GROUP C Secondary Wiring Harness, Figure 35 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 36 For Secondary Wiring Harness Specifications. 1–7 8 9 10–16
Not Used In This Group. Harness, Jumper, First Range. See SIL 20-TR-03 . . . . . . . . . . . . . . . . 29537391 Terminal, Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Not Used In This Group.
1 1
GROUP D Secondary Wiring Harness, Figure 35 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 36 For Secondary Wiring Harness Specifications. 1–10 11 12
Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537607 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066016
20100101
Copyright © 2010 Allison Transmission, Inc.
1 1
35–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP D
(cont’d)
Secondary Wiring Harness, Figure 35 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 36 For Secondary Wiring Harness Specifications. REF NO. 13 14–16
PART NO.
NOMENCLATURE
Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
GROUP E Secondary Wiring Harness, Figure 35 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 36 For Secondary Wiring Harness Specifications. 1–13 14 15 16
Not Used In This Group. Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537392 Connector, 2-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881
1 1 2
GROUP F Secondary Wiring Harness, Figure 35 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 36 For Secondary Wiring Harness Specifications. 1–7 8 9 10–16
Not Used In This Group. Harness, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537391 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 Not Used In This Group.
35–2.2
Copyright © 2010 Allison Transmission, Inc.
1 1
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NOTES
20100101
Copyright © 2010 Allison Transmission, Inc.
35–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
SECONDARY MODE INTERFACE GROUP A
A
V04203.01
Figure 36. Secondary Wiring Harness Specifications
36–1.1
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
GROUP A Secondary Wiring Harness Specifications, Figure 36 CEC See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
23047275 23047276 23047499 29537391
24.0 48.0 226.0 11.5
GROUP B Secondary Wiring Harness Specifications, Figure 36 CEC See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
23047278
60.0
GROUP C Secondary Wiring Harness Specifications, Figure 36 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
29537391
11.5
GROUP D Secondary Wiring Harness Specifications, Figure 36 Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N 29537607
20100101
A 6.0
Copyright © 2010 Allison Transmission, Inc.
36–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Secondary Wiring Harness Specifications, Figure 36 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
29537392
6.0
GROUP F Secondary Wiring Harness Specifications, Figure 36 Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor See Section 35 For Secondary Wiring Harness Details. NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54 P/N
A
29537391
11.5
36–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1
9
2
10 3 11 4
12
14
5
6
13
7
14 8
15 18
16
19 24
23
21
20
22 18
17
25 29 30 32
31
33 29 26
34
35
27
28
36 37 V07439.01.00
Figure 37A. Shift Selector (CEC Lever)
20100101
Copyright © 2010 Allison Transmission, Inc.
37–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
D S NO O H T IF T
1
R
N
1 D
2
3
2
4
3
5
4
6
7 8
V06122
Figure 37B. Shift Selector (CEC Pushbutton)
37–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
2
3
4
5
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
N R
3 2
5 4
1 6 8
7
9
10 15
14
11 13
17 16
29
12
19 30 32
20
33
18
21
36 4 2
3
22
5
31 35
1
N R
34
26
25 23
28
27
24
V07441.03.00
Figure 37C. Shift Selector (Automatic Electric)
20100101
Copyright © 2010 Allison Transmission, Inc.
37–1.3
PARTS CATALOG PC1830EN
2
3
4
5
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1
N R
3 2
4 5 1 6 8
7
9
10 15
14
11 13
17 16
43
12 18 19
21 44 22
47
46
20
23
50 4 2
3
24
5
45 49
1
N R
48 30
29 28
27
26
31 36 35 37
25
34
38 39 40 41
32 33
42
V07471.02.00
Figure 37D. Shift Selector (Manual Electric)
37–1.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
N
D
5
Y
LO
PO
W
RM
NO OF
F
RO
SP
WE
IAL
EC
UR
PO
R
1 PT
LD HO AD LO
RO SP
SP
R
O
PT
Y
RA
8
AD
RE
ST
TE
LE
LO
AX
M O D E
EM
Y
OM
ON
EC
2
LO
MP DU
3
CK
F
DIF
4
P EE CR
5
H
10
7
LL
W
O PL
D
/RO
AD
RO
RF
PE
T OIS
N
Y
PA
AY
HW
HIG
R
CIT
AD
CK
UL HA TE
NA
ER
ALT
1
LL
RO
5 6
MP
PU ON
2
3
3
2
4
1
MP PU
9
AD
38
ST
FIR
39
37
11
16
13
12 14 15
17 18
35 REF
20
19
40 41 33
32
35 A
36
B
34
C
36 REF
X Y Z
45
44
43
42
31
21
24
25
22
30 29
23 28
27 26
V04770.01
Figure 37E. Shift Selector (CEC2 Lever)
20100101
Copyright © 2010 Allison Transmission, Inc.
37–1.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
4
CT LE SE
3
2 1
LL
/RO
MP
PU AD
RO
ON
NA
ER
ALT
PA
Y WA
R PE
T
IS HO
ITY
C
P
EE
CR
CK
LO
F
DIF
MP
DU
H
HIG
MY
O ON
EC
Y
PT
EM
W M
R NO F
UR
PO
LO
IAL
OW
PO
5
LL
RO SP
PL
LD
AD
RO
EC
F
AD
HO LO
OF
CK
UL
HA TE
R
WE
Y
A PR
S
AD
RE
SP
ST
TE
LE
O PT
AX LO
MP
PU
AD
RO
ST
FIR
6
DE
MO
R
N
D
8 7
9 10
11 13
19
12
18 17 16 15 14
21
20 V06853.00.01
Figure 37F. Shift Selector (CEC2 Lever)
37–1.6
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
s
Shift Selector, Figure 37A CEC Lever NOTE: See SIL 14-TR-88 For Repair Kits. REF NO. 1 1 1 1 1 1 2 3 4 5 6 7 6 7 6 7 6 7 6 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
NOMENCLATURE Shift Selector Assembly, Lever. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Shift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 5⁄8 inch . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . Cover Assembly. Shift Pattern RND54321, Front-To-Rear. . . . . . Legend Strip. Shift Pattern RND54321, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern D54321NR, Front-To-Rear. . . . . . Legend Strip. Shift Pattern D54321NR, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern 12345DNR, Front-To-Rear. . . . . . Legend Strip. Shift Pattern 12345DNR, Front-To-Rear. . . . . . Cover Assembly. Shift Pattern R2R1ND54321, Front-To-Rear. . . Legend Strip. Shift Pattern R2R1ND54321, Front-To-Rear. . . Cover Assembly. Shift Pattern 12345DNR1R2, Front-To-Rear. . . Legend Strip. Shift Pattern 12345DNR1R2, Front-To-Rear. . . Cover Assembly. Shift Pattern D54321NR1R2, Front-To-Rear. . . Legend Strip. Shift Pattern D54321NR1R2, Front-To-Rear. . . Gasket, Legend Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 4-40 x 5⁄16 inch . . . . . . . . . . . . . . . Cap, Selector Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Shift Positioning, 0.260 OD x 0.590 inch . . . . . . . . . . . . . . Rod, Shift Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 1⁄ 8 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Half, Shift Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handle, Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 3⁄8 . . . . . . . . . . . . . . . . . . . . Pin, Dowel, 0.125 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . Stop, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring, Leaf, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplate, Detent Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . Screw, Flat Hd Patchlock, No. 8-32 x 7⁄16 inch . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 23046565
1
23046687
1
23046688
1
29516450
1
29516451
1
29519856 23046005 23045990 23045996 23045986 23046487 23046486 23046684 23046599 23046685 23046680 29516446 29516444 29516447 29516445 29519858 29519859 23046011 23045989 23045991 23045992 23045994 29503508 23046006 23045995 23045987 29501499 29503507 23045998 23046000 23045986 23045999
1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 6 1 2 1 1 2 3
* * * * * *
(continued on next page) * Serviced Only As An Assembly — Not Available As A Detail Part.
20100101
Copyright © 2010 Allison Transmission, Inc.
37–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A
(cont’d)
Shift Selector, Figure 37A CEC Lever NOTE: See SIL 14-TR-88 For Repair Kits. REF NO. 23 23 23 24 25
26 27 28 29 30 31 32 33 34 35 36 37
PART NO.
NOMENCLATURE
Plate, Detent — Shift Pattern RND54321, Front-To-Rear . . . . . . . 23046161 Plate, Detent — Shift Pattern D54321NR, Front-To-Rear . . . . . . . 23045997 Plate, Detent — Shift Pattern 12345DNR, Front-To-Rear . . . . . . . 23045997 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 Housing, Shift Selector. 23046004 Shift Selector Housing Is Housing Only And Does Not Include Circuit Board Or Five Mounting Screws. Order Reference 1 From Group A To Include Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046004 Gasket, Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018912 CEC Shifter Kit. Kit Contains 29500001 Housing Assembly, Four 23045133 Screws, And 23048676 Wiring Harness. . . . . 29502944 Screw, Pan Hd Patchlock, No. 8-32 x 11⁄ 2 inch . . . . . . . . . . . . . . . 23045133 Bearing, Sleeve, Shift Handle Shaft . . . . . . . . . . . . . . . . . . . . . . . . 23046014 Shaft, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046002 Retainer Assembly, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046010 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046009 Screw, Pan Hd Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . . . 23045987 Pin, Dowel, 0.125 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 Gasket, Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046016 Cover, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046015 Screw, Flat Hd Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . . . . 23046012
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1 1 1 4
1 1 1 4 2 1 1 1 2 1 1 1 9
GROUP B Shift Selector, Figure 37B CEC Pushbutton 1 2 3 4 5 6 7 8
Shift Selector Assembly, Pushbutton. See SIL 2-TR-93. . . . . . . . . . . . 23048155 Cover Assembly, Shift Selector. See SIL 2-TR-93. . . . . . . . . . . . . 29510362 Gasket, Shift Selector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 23016336 Circuit Board Assembly, Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514166 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 Housing Assembly, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . 23047804 Lockwasher, Internal-Tooth, No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . 138526 Screw, Pan Hd, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . 159336
1 1 1 1 3 1 4 4
GROUP C Shift Selector, Figure 37C 24V Automatic Electric 1 2
Selector, Shift, 24V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . . 23017041 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . ***
1 4
(continued on next page) *** No Longer Available From Allison Transmission.
37–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP C
(cont’d)
Shift Selector, Figure 37C 24V Automatic Electric REF NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
NOMENCLATURE Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . O-ring, 2.487 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 1.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 11⁄2 inch. Obtain Locally. . . . . . . . . . . . . O-ring, 1.364 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket — 24V Selector . . . . . . . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . O-ring, 0.239 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO. 103325 6839306 6839342 6839305 *** *** 6839344 23047195 *** 23047193 *** *** 29503643 23047904 *** *** 23047197 *** 6839362 6839328 6839348 *** *** 6839350 *** 6839358 6839340 *** 6839349 ***
4 1 1 1 1 2 2 1 1 1 1 3 3 1 2 1 3 3 1 1 1 1 1 1 2 2 1 4 1 1 1 4 1 1
GROUP D Shift Selector, Figure 37C 12V Automatic Electric Same As Group C, Except For Parts Listed Below. 1 32 33
Selector, Shift, 12V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . 23017040 Plate Assembly, Light Socket — 12V Selector . . . . . . . . . . . . . . . . . . . 6839359 Not Used In This Group.
1 1
For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273. *** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
37–2.3
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E Shift Selector, Figure 37D 24V Manual Electric REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Selector, Shift, 24V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . . 23017037 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839304 Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . O-ring, 2.487 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839344 Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047195 Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047193 Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503643 Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015259 O-ring, 0.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839346 Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . 23047904 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047197 Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839327 Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839328 Spring, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clutch Assembly, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839324 O-ring, 1.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839348 Housing, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pin, Guide, 3⁄16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839330 Washer, Flat, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . Screw, Allen, 1⁄4-20 x 13⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . Spring, Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seat, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Internal, 0.696 OD . . . . . . . . . . . . . . . . . . . . . . . . 6839331 O-ring, 0.737 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839347 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839361 Gasket, Solenoid Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 6839351 Cover, Solenoid Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lockwasher, No. 8. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . Screw, Machine, No. 8-32 x 1⁄ 2 inch. Obtain Locally. . . . . . . . . . . . O-ring, 1.364 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839350 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . .
***
*** ***
*** *** ***
*** *** ***
*** ***
*** *** ***
1 4 4 1 1 1 1 2 2 1 1 1 1 3 3 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 3 3 1 4
(continued on next page) For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273. *** No Longer Available From Allison Transmission.
37–2.4
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP E
(cont’d)
Shift Selector, Figure 37D 24V Manual Electric REF NO. 45 46 47 48 49 50
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE
Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839357 Plate Assembly, Light Socket — 24V Selector . . . . . . . . . . . . . . . Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839340 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . O-ring, 0.239 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . .
*** ***
1 1 1 4 1 1
GROUP F Shift Selector, Figure 37D 12V Manual Electric Same As Group E, Except For Parts Listed Below. 1 38 46 47
Selector, Shift, 12V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . 23017036 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plate Assembly, Light Socket — 12V Selector . . . . . . . . . . . . . . . 6839359 Not Used In This Group.
1 1 1
GROUP G Shift Selector, Figure 37E CEC2 Lever Right Hand, Six Forward Ranges, Two-Speed Reverse At Front 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Shift Selector Assembly, Lever. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern RND54321, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel Kit, Right-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PCB And Dome Switch Assembly . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Press-On, 0.175 ID x 0.312 inch OD . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . Housing Assembly, Lever Shift Selector . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Press-On, 0.109 ID x 1⁄ 4 inch OD . . . . . . . . . . . . Spacer, 0.125 ID x 0.250 OD x 0.010 inch . . . . . . . . . . . . . . . . . . Spacer, 0.125 ID x 0.250 OD x 0.015 inch . . . . . . . . . . . . . . . . . . PCB And Cam Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29536930
1
29536937 29536925 29533080 29528792 29528795 29528794 29535979 29528558 29528560 29529964 29529975 29532736 29532735 29535947 29529965 29503383
1 1 1 1 1 1 1 6 4 1 2 1 1 1 1 1
* * * *
*
(continued on next page) For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273. * Serviced Only As An Assembly — Not Available As A Detail Part. *** No Longer Available From Allison Transmission. 20100101
Copyright © 2010 Allison Transmission, Inc.
37–2.5
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP G
(cont’d)
Shift Selector, Figure 37E CEC2 Lever Right Hand, Six Forward Ranges, Two-Speed Reverse At Front REF NO. 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 NI 41 42 43 44 45
NOMENCLATURE
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
Ring, Retaining, External, 0.616 ID x 1 inch OD . . . . . . . . . . . . . . 29528771 Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535948 Screw, Hex Socket Hd Patchlock, No. 6-40 x 7⁄16 inch . . . . . . . . . . 29528773 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529966 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . . . . 29528560 Wiring Harness, Shift Selector. When Replacing 29528556 Shift Selector Wiring Harness With 29530472 Housing And Wiring Harness Kit, Discard 29528559 Housing and 29528560 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530472 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 Bushing, Steel, 0.166 ID x 0.265 OD x 0.404 inch . . . . . . . . . . . . . 29532732 Plate, Shift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528790 Spring Assembly, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 Stop, Left — Position A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528798 Not Used In This Group. Knob Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536685 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 Bushing, Top, Nylon, 0.208 inch ID x 0.328 inch OD . . . . . . . 29536604 Instruction Sheet No. 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 Lever And Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528786 O-ring, 3⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532734 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532733 Lockwasher, No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532738 Screw, Hex Socket Hd Patchlock, No. 8-32 x 13⁄8 inch . . . . . . . . . 29528772
*
*
* * * * * *
*
1 1 1 1 1 4
1 1 1 AR 1 AR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2
* Serviced Only As An Assembly — Not Available As A Detail Part.
37–2.6
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP H Shift Selector, Figure 37E CEC2 Lever Right Hand, Six Forward Ranges, Low At Front, Two-Speed Reverse Same As Group G, Except For Parts Listed Below. REF NO. 1 2 19 35 36
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25
PART NO.
NOMENCLATURE Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label, Range Indicator. Shift Pattern 12345DNR1R2, Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Not Used In This Group. Stop, Right — Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29536931
1
29536938 29535951 *
1 1
29528799
1
GROUP J Shift Selector, Figure 37F CEC2 Pushbutton 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Shift Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . PCB And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Housing And Wiring Harness Kit, Pushbutton Selector . . . . . . . . . Housing, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . Wiring Harness, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . Locknut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bracket, Shift Selector Mounting . . . . . . . . . . . . . . . . . . . . . . . . . .
29538376 29536925 29535937 29537262 29528555 29528554 29528558 29538025 29530472 29528559 29528560 29528556 29530475 12176394 12129557 12110693 12160551 12160542 12191176 29540984 29529961
* * * *
* * * * *
1 1 1 1 1 1 7 1 1 1 4 1 1 1 AR 1 AR 1 1 2 2
* Serviced Only As An Assembly — Not Available As A Detail Part.
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Copyright © 2010 Allison Transmission, Inc.
37–2.7
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
37–2.8
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
1
25
PR
300
RE
C L UT C H
SU ES
0
190
0
0 14 L OI
2
C E L SI U
5
ENHEI 3 T
38
1 00
30
R FA
S
RETAR ONL DER Y
18
CONV ER
1 35
R TE 275
°C °F
120
15
0
250 30 0
150
65
3
TRANS OIL TEMP
V05371.01.00
Figure 38A. Miscellaneous Options
20100101
Copyright © 2010 Allison Transmission, Inc.
38–1.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
3
2
1 MOUNTING SURFACE
INLET OUTLET
MOUNTING SURFACE
INLET
1 OUTLET
4
5
7
8
9
10
6
V06121
Figure 38B. Miscellaneous Options
38–1.2
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
GROUP A Miscellaneous Options, Figure 38A Clutch Oil Pressure Gauge REF NO. 1 2–3
PART NO.
NOMENCLATURE
Gauge, Clutch Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544558 Not Used In This Group.
RECOMMENDED SPARES FOR UNITS REQ 1–3 4–10 11–25 1
GROUP B Miscellaneous Options, Figure 38A Oil Temperature Gauge 1 2 2 2 3 3
Not Used In This Group. Gauge, Oil Temperature — Ten Foot Capillary . . . . . . . . . . . . . . . . . . Gauge, Oil Temperature — Six Foot Capillary . . . . . . . . . . . . . . . . . . . Gauge, Oil Temperature — Four Foot Capillary . . . . . . . . . . . . . . . . . . Gauge Kit, Oil Temperature, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge Kit, Oil Temperature, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23010422 *** 23010423 *** 23010424 *** 29542705 29542706
1 1 1 1 1
GROUP C Miscellaneous Options, Figure 38B Oil Cooler Circuit 1 2 3 4 5 6 7
8 9 10
Manifold Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote-Mount Cooler. See SIL 12-TR-93. . . . . . . Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filter Assembly, Remote-Mount Cooler. 29510916 Oil Filter Assembly No Longer Available Service With 29510914 Oil Filter Assembly. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29510915 29510914 29529657 23018958 29510912 29510911
2 1 1 1 1 1
29510916 *** 23018958 29510912 29510911
1 1 1 1
*** No Longer Available From Allison Transmission.
20100101
Copyright © 2010 Allison Transmission, Inc.
38–2.1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
NOTES
38–2.2
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
SERVICE INFORMATION LETTERS (SIL)
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–1
PARTS CATALOG PC1830EN
SIL–2
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–3
PARTS CATALOG PC1830EN
SIL–4
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–5
PARTS CATALOG PC1830EN
SIL–6
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–7
PARTS CATALOG PC1830EN
SIL–8
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–9
PARTS CATALOG PC1830EN
SIL–10
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–11
PARTS CATALOG PC1830EN
SIL–12
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–13
PARTS CATALOG PC1830EN
SIL–14
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–15
PARTS CATALOG PC1830EN
SIL–16
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
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SIL–17
PARTS CATALOG PC1830EN
SIL–18
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–19
PARTS CATALOG PC1830EN
SIL–20
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
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SIL–21
PARTS CATALOG PC1830EN
SIL–22
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–23
PARTS CATALOG PC1830EN
SIL–24
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–25
PARTS CATALOG PC1830EN
SIL–26
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
13-TR-88 Page 1 of 1 July, 1988
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–27
PARTS CATALOG PC1830EN
SIL–28
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
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SIL–29
PARTS CATALOG PC1830EN
SIL–30
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–31
PARTS CATALOG PC1830EN
SIL–32
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–33
PARTS CATALOG PC1830EN
SIL–34
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–35
PARTS CATALOG PC1830EN
SIL–36
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–37
PARTS CATALOG PC1830EN
SIL–38
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
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SIL–39
PARTS CATALOG PC1830EN
SIL–40
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
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Copyright © 2010 Allison Transmission, Inc.
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SIL–41
PARTS CATALOG PC1830EN
SIL–42
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–43
PARTS CATALOG PC1830EN
SIL–44
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–45
PARTS CATALOG PC1830EN
SIL–46
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–47
PARTS CATALOG PC1830EN
SIL–48
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
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Copyright © 2010 Allison Transmission, Inc.
PARTS CATALOG PC1830EN
SIL–49
PARTS CATALOG PC1830EN
SIL–50
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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SIL–51
PARTS CATALOG PC1830EN
SIL–52
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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Copyright © 2010 Allison Transmission, Inc.
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PARTS CATALOG PC1830EN
SIL–54
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Copyright © 2010 Allison Transmission, Inc.
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SIL–55
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 13-TR-98 July, 1998 Page 1 of 2
SUBJECT: Output Bearing MODELS AFFECTED: CLT/CLBT And M/S 9000 Transmissions built June 1996 through August 1998 incorporate a high capacity roller bearing configuration. This configuration was released as a product improvement in response to a specific application request. This configuration has subsequently been observed to be less tolerant of abusive driveline loads than the former ball bearing. In an effort to provide reliable transmissions with the least sensitivity to external forces, the former ball bearing configuration is being re-released to production and spare parts. For most applications the roller bearing configuration provides a component life equivalent to that of the ball bearing configuration. Abusive driveline loads generally result in early-hour problems with the roller bearing configuration. In these cases, correct the cause of the excessive driveline loading and install the ball bearing configuration. Successful operation past the first 1000 hours of operation normally indicates the absence of abusive driveline loading allowing the roller bearing to be changed to the ball bearing during a routine overhaul. Interchangeability: The output bearing retainer is different for the ball bearing and the roller bearing. Ensure that the correct part number retainer is used when installing the ball bearing. Spare Parts Disposition: Roller bearing P/N 29525645 and output bearing retainer P/N 29525003 are canceled for production and service. Customer stock may be returned for credit using an AFA Claim Type 6.
SIL–56
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
13-TR-98 July, 1998 Page 2 of 2
ROLLER: • ROLLER BEARING – P/N 29525645 • RETAINER – P/N 29525003 • BEARING BORE – 8.4631/8.4619 • RESULTANT FIT – 0.0003T/0.0027T
BALL: • BALL BEARING – P/N 29502027 • RETAINER – P/N 6778691 • BEARING BORE – 8.4643/8.4631 • RESULTANT FIT – 0.0009L/0.0015T
V05272
Figure 1. 8/9000 Output Bearing
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–57
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 12-TR-01 June, 2001 Product Code(s): Page 1 of 7
SUBJECT: Various Product Improvements MODELS AFFECTED: M/S 9600, S 9800 Model Transmissions AFFECTED SERIAL NUMBERS: Various
The purpose of this SIL is to provide an update to product improvements made to the M/S 9600 and S 9800 models over the last several years. The following table summarizes the changes to be covered in this SIL and the models affected.
*
M 9600
S 9600
S 9800
1.)
Torque Converter Pump — Increased Thickness
X
X
X
2.)
Stator Thrust Washers — New Thermoplastic Material
X
X
X
3.)
Main Pressure Schedule / Lubrication Improvements
X
X
X
4.)
Ground Sleeve Configuration / Lube Regulator Valve
*
*
X
5.)
Improved Splitter Input Shaft
X
X
X
6a.)
Improved Splitter Output Shaft — 1996
X
X
6b.)
Improved Splitter Output Shaft — 2001
X
X
7.)
High Range Clutch Hub Configuration
X
8.)
High-Intermediate Carrier Bearing Configuration
X
X
Change applies to select 9000 transmission assemblies. Refer to the 9000 Series Parts Catalog PC1830EN to determine individual configurations.
SIL–58
Copyright © 2010 Allison Transmission, Inc.
20100101
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PARTS CATALOG PC1830EN
12-TR-01 June, 2001 Product Code(s): Page 2 of 7 1).
Torque Converter Pump — Increased Thickness Pump castings were thickened in selective sections to improve the fatigue strength and durability of the converter pump. The outer diameter rim section, the backside shell section, and the accessory drive gear mounting sections were increased in thickness. This resulted in the need to modify the configuration of the accessory drive gear. Interchangeability: All current parts must be used together when replacing the former pump. Part Pump Assembly (TC 1060, 1070) Pump Assembly (TC 1080) Retainer Lockstrip Bolt Accelerator Drive Gear Bolt Effectivity:
2).
M/S 9600, S 9800
Former 23011158 23013835 6776189 6776188 181433 23011077 9409038
4320001125
Current 29525007 29525006 29525004 29508418 181440 29505520 9409039
Quantity 1 1 4 8 16 1 36
June 1996
Stator Thrust Washers — New Thermoplastic Material The former configuration steel-backed bronze stator thrust washers are replaced with the more current technology of thermoplastic thrust washers. The change increases durability of the washers and provides more readily available sources. Part Washer, Stator Thrust Effectivity:
3).
M/S 9600, S 9800
Former 23018311 4320001543
Current 29528770
Quantity 2
7-31-00
Main Pressure Schedule / Lubrication Improvements Dual main pressure schedule changed to a single pressure schedule to increase clutch pack torque capacity in high horsepower applications.
M 9600
Neutral, 1, 2, Reverse 3, 4, 5, 6
Dual 220–250 psi 160–180 psi
Single 245–275 psi 245–275 psi
S 9800
Neutral, 1, 2 3, 4, 5, 6, 7, 8
220–250 psi 160–180 psi
245–275 psi 245–275 psi
Part Body Assembly, Main Regulator Valve Plug, Main Regulator Valve Effectivity:
20100101
M/S 9600, S 9800
4320001125
Former (Dual) 29528630 6770557
Current (Single) 29525002 29525001
June 1996
Copyright © 2010 Allison Transmission, Inc.
SIL–59
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 12-TR-01 June, 2001 Product Code(s): Page 3 of 7
Lube feed galleys in the Torque Converter Housing and the Input Bearing Retainer were enlarged to reduce a lube feed restriction to allow improved flow. Redrill to 0.625 Dia. from surface U (currently 0.500 Dia.)
23°
Redrill to 0.625 and 11.00—11.10 deep Tap for permanently installed plug (0.750—16 UNF—2B)
Add angle hole 0.625 Dia. 4.52—4.62 deep
7.561
7.534 0.623 1.690 (Ref.)
9.250 7.900 7.900 Add Hole 0.625 Dia. 0.86—0.98 Deep
V06936
V06935
Converter Housing Assembly 29530097 Effectivity:
SIL–60
M/S 9600 S 9800
4320001125
Input Bearing Assembly 29530095 June 1996 December 1997
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
12-TR-01 June, 2001 Product Code(s): Page 4 of 7
4).
Lube Regulator Valve / Ground Sleeve Configuration The following change applies to select 9000 transmission assemblies. Refer to the 9000 Series Parts Catalog PC1830EN to determine particular configurations. • Lube Regulator Valve changed from 3 hole to solid configuration. Change made to enhance oil feed into the converter. • Ground sleeve changed from non-vented to vented configuration. Change made to help stabilize converter pressures. Part Ground Sleeve, Converter Valve, Lube Regulator Effectivity:
5).
S 9800, select M/S 9600
Former 23011175 (non-vented) 6838020 (3 hole) 4320001375
Current 6776211 (vented) 6758459 (solid)
August 1998
Improved Splitter Input Shaft The durability of the Splitter Input Shaft has been improved by changing the spline root configuration and adding a shot-peen operation. The former shaft had a flat root spline while the current shaft has a full fillet root spline. Part Shaft, Splitter Input Effectivity:
Former 23049097
M/S 9600, S 9800
4320001311
Current 29534003 March 1998
V06938
V06937
Flat Root Spline
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Copyright © 2010 Allison Transmission, Inc.
Fillet Root Spline
SIL–61
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 12-TR-01 June, 2001 Product Code(s): Page 5 of 7
6a). Improved Splitter Output Shaft 1996 (M/S 9600) Effective with the release of the M/S 9600, the larger diameter Splitter Output Shaft formerly used only in the S 9800 was incorporated into the M/S 9600 models. Interchangeability: All current parts must be used together when replacing the former shaft. Part Shaft Assembly, Splitter Output Shaft, Splitter Output Plug Gear, Low Sun Washer, Thrust Bearing Sleeve Ring, Retaining Effectivity:
M/S 9600
Former (CLBT 9681) 23049115 23049098 6884845 6832158 6776353 23048029 6777747 6776295
4320001125
June 1996
CURRENT
FORMER SUN GEAR RETAINING RING THRUST WASHER
SLEEVE
SHAFT ASSEMBLY
BEARING
Current (M/S 9600) 23049116 23049099 6884845 29527104 23018430 29503975 23018432 23018427
SUN GEAR
RETAINING RING
THRUST WASHER
SLEEVE
SHAFT ASSEMBLY
BEARING
V06940
V06939
CLBT 9681
SIL–62
M 9600
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 12-TR-01 June, 2001 Product Code(s): Page 6 of 7
6b). Improved Splitter Output Shaft 2001 (M/S 9600, S 9800) The durability of the Splitter Output Shaft has been improved by revising the heat treat requirements for the shaft. The improved shaft has the part number stamped on the end of the shaft. Part Shaft Assembly, Splitter Output Shaft, Splitter Output Effectivity: 7).
Former 23049116 23049099
M/S 9600, S 9800
Current 29538995 29538994
October 2001
High Range Clutch Hub Configuration The High Range Clutch durability of the M 9600 models has been improved by changing the torque path through the High Range Gear Section of the transmission. Formerly, the High Range Clutch Hub and the Intermediate Ring Gear were one piece. In the current configuration, the High Range Clutch Hub and the Intermediate Range Carrier are one piece. This reduces the relative speed of the High Range Friction and Reaction Plates at the engagement of the High Range Clutch providing improved durability. Part Ring, Retaining Bearing Assembly Hub Assembly, Intermediate and High Gear Assembly, Intermediate Ring Carrier Assembly, Intermediate Carrier, Intermediate Gear, Intermediate Sun Retainer, Intermediate Ring Gear Screw, Flat Head Socket
Former 8892840 23049160 6884846 — 23013832 6884432 6884429 — —
Current — — — 29536720 29536713 29536714 29536707 29536709 29536708
Quantity 1 1 1 1 1 1 1 1 4
FORMER CONFIGURATION
CURRENT CONFIGURATION
• HIGH RANGE HUB AND INTERMEDIATE RANGE RING GEAR ARE THE SAME PIECE
• HIGH RANGE HUB AND INTERMEDIATE RANGE RING CARRIER ARE THE SAME PIECE
• INTERMEDIATE CARRIER IS SEPARATE PIECE
• INTERMEDIATE RANGE RING GEAR IS SEPARATE PIECE
V06941
Effectivity:
20100101
M 9600
4320001499
V06942
April 2000
Copyright © 2010 Allison Transmission, Inc.
SIL–63
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 12-TR-01 June, 2001 Product Code(s): Page 7 of 7
8).
High-Intermediate Carrier Bearing Configuration The High-Intermediate Planetary durability has been improved by incorporating larger bearings in the assembly. Interchangeability: The current Carrier Assembly is interchangeable with the former Carrier Assembly. Part Carrier Assembly, High-Intermediate Carrier, High-Intermediate Spindle Bearing Gear Set, Pinion Gear, Pinion Washer, Thrust Ball Ring, Retaining Effectivity:
SIL–64
S 9800
Former 29503897 23016004 23016006 23011176 29511325 29503893 23041007 453606 23016011
Current 29538458 29538459 29538460 29538457 29538465 29538456 29538455 453606 23016011
Quantity 1 1 6 6 1 6 12 6 1
October 2001
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
23-TR-01 September, 2001 Product Code(s): Page 1 of 1
SUBJECT: Converter Housing Stud Changes EQUIPMENT AFFECTED: 8000, 9000 Series Off-Highway Transmissions
Introduction: The current studs used at the Torque Converter Housing splitline on the 8000 and the 9000 Series transmissions are interference fit. Non-interference fit studs with Loctite® applied to the threads are replacing these studs. Installed height of 2.97/3.03 referenced in the Service Manual remains unchanged.
Stud Torque Spec Loctite®
Current
Former
29540488 N/A #2760
6762141 15–65 lb-ft N/A
Effectivity: 8000
4310007908
15 AUG 01
9000
4320001946
15 AUG 01
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–65
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 3-TR-02 March, 2002 Product Code(s): Page 1 of 1
SUBJECT: Revised Intermediate Carrier Assembly Practices MODELS AFFECTED: M 9600 Transmissions with Two Speed Reverse Option AFFECTED SERIAL NUMBERS: N/A
Introduction: The two speed reverse option was released effective with S/N 4320001499 in April 2000. This option changes the torque path through the High Range Gear Section of the transmission. The change is detailed in the High Range Clutch Hub Section of SIL 12-TR-01. The Intermediate Ring Gear is positioned relative to the Carrier Assembly by the Intermediate Ring Gear Retainer. Initial production utilized flat head socket screws with a locking patch on the screw threads to assemble the retainer to the carrier. Product Improvement: The locking patch screw has been replaced by a plain thread screw. The torque retention method utilized with the plain thread screw is the application of Loctite® to the threads prior to torquing the screw. Part Number Identification: The current screw completely replaces the former screw. The former screw is completely cancelled from service. Current P/N
Former P/N
Quantity
Item
29541294
29536708
4
Screw — Flat Head Socket
Assembly Procedure: Remove the locking patch screws and discard. Thoroughly clean the threaded holes in the carrier and the threads of the replacement screws of all oil, grease and foreign material. Prime the carrier and screw threads using Loctite® Klean ‘N Prime™ primer. With the Intermediate Carrier Assembly installed in the transmission, position the Intermediate Ring Gear Retainer on the Intermediate Carrier Assembly. Apply Red Loctite® 271™ to the carrier and/or screw threads and install the 4 screws. Torque to 9–11 lb ft (13–14 N·m).
SIL–66
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Revisions to the SIL are noted by a stripe in the left-hand column.
PARTS CATALOG PC1830EN
27-TR-02, Rev. A January, 2005 Product Code(s): Page 1 of 8
SUBJECT: Lube Flow / Product Improvements MODELS AFFECTED: M/S 9600, S 9800 AFFECTED SERIAL NUMBERS: Various The following changes are being made to all 9000 model transmissions to improve lube flow within the transmission. Item Part 1 Shaft, Splitter Input 2 Hub Assembly, Splitter Low Rotating Clutch 3 Carrier Assembly, Splitter 4 Carrier, Splitter
a b c
Current 29541583 29541574 29541576
Former 29534003 23015576 23049163
Qty 1 1 1
M/S 9600 X X X
S 9800 X X X
29541575 a
23049164
1
X
X
1
X
X
23015576
1
X
X
X
5 6
O-Ring Hub Assembly, High Range Rotating Clutch
23013824
7 8 9
Retainer, Intermediate Ring Gear Hub, High-Intermediate Clutch Cover Assembly, Rear
29541374 29541591
29536709 23015996
1 1
29541731c
29528537
1
29541722
n/a b
X X
23049164 may be reworked—see Figure 3. 23015576 may be reworked—see Figure 4. 29528537 may be reworked—see Figure 5.
All items are interchangeable with earlier configurations. All Items for each respective model should be used together.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–67
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 27-TR-02, Rev. A January, 2005 Product Code(s): Page 2 of 8
The following changes are being made to all 9000 model transmissions as product improvements. Item 10 11 12
d,e
Part Body Assembly, Main Pressure Regulator
Current 29528630
Former 29525002
Qty 1
M/S 9600 X
S 9800 X
Plug, Main Pressure Regulator Carrier Assembly, Intermediate
6770557 29541597
29525001 29536713
1 1
X X
X
29541373
29536714
1
X
Carrier, Intermediate
13 d,e 14 f
Retainer, Intermediate Ring Gear
29541374
29536709
1
X
15 f
Retainer, Intermediate Ring Gear
29541749
29541374
1
X
16 g
Screws, Intermediate Ring Gear Retainer
29541375
29541294
4/6
X
Valve Assembly, Main
Various
Various
1
X
Cover Assembly, Trimmer Cover, Trimmer Stop Gasket Gasket Bolt Body Assembly, Retarder Control Valve Plug Assembly, Secondary Pressure Regulator
29541387 29541385 29541382 29541384 29541384 454815 29528541 6835820
23018307 23011082 6833168 23010282 6779835 186647 29528542 23016676
1 1 4 1 1 14 1 1
17 18 19 20 21 22 23 24 25
X X
X X X
X X
X X X
All items except item 12–16 are interchangeable with earlier configurations (ref. SIL 12-TR-01). Items 17–23 must be used together. d 29536714 carrier is superseded by 29541373. 29541373 carrier has 6 tapped holes to accommodate either the 29541374 or the
29541749 retainers. 29536714 carrier requires rework per Figure 6. 29536709 retainer is superseded by 29541374 retainer. 29541374 retainer is an interim retainer fabricated from 29536709 retainers. 29541749 retainer will supersede 29541374 when 29541374 stock is exhausted. See Figure 7. g 29541294 Flat head screw (0.250-20 x 0.500 lg, 4 per transmission) is replaced by 29541375 button head screw (0.250-20 x 0.750 lg, 6 per transmission). Threads to be cleaned with Loctite® Klean N Prime™ Primer. Loctite® 271™ to be applied to the threads and screws torqued to 9–11 lb ft. e f
Parts Availability: Two service kits have been released to facilitate updating fielded transmissions to incorporate these two product improvements: M9600 Service Kit P/N 29543997 S9800 Service Kit P/N 29543956 Effectivity: Model M/S 9600 S 9800
SIL–68
S/N 4320002120 4320002117
Production Date July 30, 2002 July 30, 2002
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
27-TR-02, Rev. A January, 2005 Product Code(s): Page 3 of 8 Discussion: Units receiving these changes are to have the SIL number stamped on the transmission nameplate for identification purposes. • Shaft, Splitter Input—The current shaft utilizes a modified spline where it mates with the rotor hub. The current shaft spline increases root/tip clearance with the rotor hub spline to increase lube flow to all sections of the transmission fed by the lube feed hole down the center of the shaft. • Hub Assembly, Splitter Low Rotating Clutch—The current hub has 4 lube feed orifices added to provide more consistent lube flow to splitter low clutch. • Carrier Assembly, Splitter—The current carrier has a groove added for an o-ring. • O-Ring—Seals lube oil between the splitter low rotating clutch hub assembly and the splitter carrier assembly forcing lube oil out the 4 lube feed orifices in the splitter low rotating clutch hub assembly. • Hub Assembly, High Range Rotating Clutch—The current hub has 4, deep milled slots rather than the former 2, shallow milled slots to feed lube oil to high range clutch. • Retainer, Intermediate Ring Gear—The current retainer has 4 slots at the outer diameter to direct lube oil to intermediate range clutch. • Hub, High-Intermediate Range Clutch—The current clutch hub has been machined to provide more uniform lube distribution to high-intermediate range clutch by replacing the drilled lube feed holes with a “squirrel cage” lube feed configuration. • Cover Assembly, Rear—The current rear cover incorporates a slightly larger lube feed orifice that provides lube flow to high-intermediate range clutch. • Main Pressure Regulator—Single main pressure schedule is changed to a dual main pressure schedule. Install dual pressure schedule plug in main pressure regulator valve body assembly and adjust pressure per the following: Model M/S 9600 / S9800
Range N, 1, 2, R1, R2 3, 4, 5, 6, 7, 8
Current (Dual) 220–250 psi 160–180 psi
Former (Single) 245–275 psi 245–275 psi
• Retainer, Intermediate Ring Gear—See Figure 7. • Screws, Intermediate Ring Gear Retainer—Current button head screws are to provide more uniform clamp than counter sunk screws in production built units. Thoroughly clean the threaded holes in the carrier and the threads of the screws of all oils, grease, and foreign material. Prime the carrier and screw threads with Loctite® Klean N Prime™ Primer. Apply Red Loctite® 271™ to the carrier and/or screw threads and torque the screws to 9–11 lb ft (13–14 N·m). • Cover, Trimmer—Current trimmer covers have machined trim boost feed slots to provide better slot alignment with trimmer stops and reduce the chance of inadvertent cocking of stops. The holes through the trimmer stops are to provide more consistent trim boost function. • Plug Assembly, Secondary Pressure Regulator—Current plug assembly reduces the “from cooler” pressure from 45 psi to 35 psi.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–69
SIL–70
SHAFT—SPLITTER INPUT
HUB ASSEMBLY—SPLITTER LOW ROTATING CLUTCH
O-RING
Copyright © 2010 Allison Transmission, Inc. CARRIER ASSEMBLY—SPLITTER
CARRIER ASSEMBLY—INTERMEDIATE
VL07842.00.00.eps
SCREWS—INTERMEDIATE RING GEAR RETAINER
RETAINER—INTERMEDIATE RING GEAR
M 9600 / S 9600
HUB ASSEMBLY—HIGH RANGE ROTATING CLUTCH
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 27-TR-02, Rev. A January, 2005 Product Code(s): Page 4 of 8
Figure 1.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
CARRIER ASSEMBLY—SPLITTER
VL07843.00.00.eps
COVER ASSEMBLY—REAR
HUB—HIGH-INTERMEDIATE CLUTCH
O-RING
HUB ASSEMBLY—SPLITTER LOW ROTATING CLUTCH
SHAFT—SPLITTER INPUT
HUB ASSEMBLY—HIGH RANGE ROTATING CLUTCH
27-TR-02, Rev. A January, 2005 Product Code(s): Page 5 of 8
Figure 2.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–71
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 27-TR-02, Rev. A January, 2005 Product Code(s): Page 6 of 8
0.050 INCH
0.098–0.093 INCH
2.855 ± 0.002 INCH DIA
V03902.00.01.eps
Figure 3.
.380 .310 4 SLOTS 90˚ APART .06 .03 R
.160
V07845.00.00.eps
Figure 4.
SIL–72
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
27-TR-02, Rev. A January, 2005 Product Code(s): Page 7 of 8
9600
9800
0.141 INCH DIA. (9⁄64 INCH)
0.172 INCH DIA. (11⁄64 INCH)
NOTE: Rework 9800 only. 9600 remains 0.141 inch Dia. VH07846.00.00.eps
Figure 5.
STANDARD TAP 1⁄4 – 20 THREAD
ORIGINAL
REWORK IF REQUIRED
1⁄4
BOTTOM TAP – 20 THREAD
CARRIER
CARRIER
NOTE: Carrier screw holes should be bottom tapped if required to ensure adequate thread depth of 0.66 inch minimum. V07844.00.00.eps
Figure 6.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–73
A
SIL–74
B A
Copyright © 2010 Allison Transmission, Inc.
Using Button Head Screws
B – Designates Spotfaced Holes
Using Flat Head Screws
A – Designates Countersunk Holes
A
B
B
B
B
B
V07823.00.02.eps
Use on 29536714 Carrier With (4) 29541375 Button Head Screws or Use on 29541373 Carrier With (6) 29541375 Button Head Screws
FUTURE 29541749 RETAINER
B
B
NOTE: All screws require Loctite® Kleen ‘N Prime Primer All screws require Loctite® 271 All screws torque to 9–11 lb ft
Use on 29536714 Carrier With (4) 29541294 Flat Head Screws At “A” Locations or Use On 29541373 Carrier With (6) 29541375 Button Head Screws At “B” Locations.
B
B
Use on 29536714 Carrier With (4) 29541294 Flat Head Screws At “A” Locations.
B
A
B
INTERIM 29541374 RETAINER
A
A
FORMER 29536709 RETAINER
A
A
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 27-TR-02, Rev. A January, 2005 Product Code(s): Page 8 of 8
Figure 7.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
P/N 29542023 January, 2005 Page 1 of 1
INSTRUCTION SHEET NO. 300, REV. A (USED IN KIT P/N 29543956) NOTE: These kits are for use by technicians trained in the overhaul of M/S 9000 Series transmissions at facilities equipped for transmission overhaul. Detailed disassembly/assembly procedures may be found in the 9000 Series Service Manual SM1833EN. The S 9800 is serviced with Kit P/N 29543956 containing the following parts: P/N
Qty
29541574 23013824 29541583 29541591 29541382 29541387 29541384 6770557 23012004 29542391 29542023
1 1 1 1 4 1 1 1 1 1 1
Description Hub Assembly, Splitter Low Clutch “O” Ring Shaft, Splitter Input Hub, High-Intermediate Clutch Stop, Trimmer Spring Cover Assembly, Trimmer Gasket, Trimmer Cover Plug, Main Regulator Hub, Rotor Shaft Assembly, Splitter Output Instruction Sheet No. 300, Rev. A
NOTE: Splitter Carrier 29541575, High Range Clutch Hub Assembly 29541722, and Rear Cover Assembly 29541731 are not included in the Kit. The parts removed from the transmission being updated are to be reworked according to Figure 3, Figure 4, and Figure 5 (reference SIL 27-TR-02).
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–75
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG P/N 29543998 January, 2005 Page 1 of 1
INSTRUCTION SHEET NO. 319 (USED IN KIT P/N 29543997)
NOTE: This kit is for use by technicians trained in the overhaul of M/S 9000 Series transmissions at facilities equipped for transmission overhaul. Detailed disassembly/assembly procedures may be found in the 9000 Series Service Manual SM1833EN.
The M 9600 is serviced with Kit P/N 29543997 containing the following parts: P/N
Qty
29541574 23013824 29541583 29541749 29541375 29541382 29541385 29541384 454815 6770557 29543998
1 1 1 1 6 4 1 1 14 1 1
Description Hub Assembly, Splitter Low Clutch “O” Ring Shaft, Splitter Input Retainer, Ring Gear Screw, 1⁄4-20 x 3⁄4 Button Head Stop, Trimmer Spring Cover, Trimmer Gasket, Trimmer Cover Bolt, 1⁄4-20 x 11⁄2 Plug, Main Regulator Instruction Sheet No. 319
NOTE: Splitter Carrier 29541575 and High Range Clutch Hub Assembly 29541722 are not included in the kit. The parts removed from the transmission being updated are to be reworked according to Figure 3 and Figure 4 (reference SIL 27-TR-02).
SIL–76
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
24-TR-03 September, 2003 Product Code(s): Page 1 of 1 SUBJECT: CEC Electronic Control Unit Serviceability EQUIPMENT AFFECTED: All CEC (Commercial Electronic Control) Transmissions with Plus II ECUs Introduction: Plus II service ECU part number 1228282 has been canceled for: • MT 648 • V(R) 731(RH) • HT(B) 741, 748 • HT 746 • HT(B) 755 CR and DR • CL(B)T 755, CL(B)T 5/6000, CL(B)T 9000 • M/S 5000/6000/9000 Interchangeability: Canceled ECU part number 1228282 is replaced by service replacement ECU 16172029. Part number 16172029 is a direct replacement for vehicles that utilized part number 1228282. When service ECU part number 16172029 is not available, new ECU part number 16197599 is a suitable replacement for all affected models. NOTE: Part numbers 16172029 and 16197599 are compatible with DP 8000 Series transmissions. (Refer to SIL 5-TR-96 for DP 8000 unique serviceability.)
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–77
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
Revisi ons to thi s SIL are not ed by a stripe in the left-hand margin.
20-TR-03, Rev. A September, 2003 Product Code(s): Page 1 of 4
SUBJECT: CEC2 Transmissions Used In CEC1 Equipped Vehicles MODELS AFFECTED: M/S 5610, 6610, 8610, 9610, 9810 Series Transmissions
CEC2 transmissions can be installed into CEC1 equipped vehicles with the use of specific jumper and internal wiring harnesses. The difference between the CEC1 and CEC2 wiring schemes is as follows. The CEC1 solenoid wiring harness and the CEC1 lock in range (LIR) first range shift valve harness are wired in a daisy chain configuration due to the CEC1 ECU internal wiring (see Figure 1). The respective CEC2 harnesses are not wired in a daisy chain configuration. For this reason, these harnesses are not interchangeable. Jumper harnesses are available that “chain” the CEC2 solenoid wiring harness and LIR first range shift valve harness so they are compatible with the CEC1 ECU. There is no difference between the CEC1 lock in neutral (LIN) first range shift valve harness or the trim boost harness from the corresponding CEC2 harnesses (see Table 1). The CEC1 output speed sensor connects to the chassis harness using a Cannon style connector. The CEC2 output speed sensor connects to the chassis harness using a Packard style connector. A jumper harness is available that connects a Packard style speed sensor to a Cannon style wiring harness connector. The CEC1 temperature sensor is only compatible with a CEC1 ECU and the CEC2 temperature sensor is only compatible with the CEC2 ECU. There is no jumper harness available. Since the temperature sensors are integral with the lockup wiring harnesses, the appropriate harness must be installed for compatibility with the ECU. The temperature sensors are identified in Figure 2. Control system compatibility should be noted on the transmission data tag.
SIL–78
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20-TR-03, Rev. A September, 2003 Product Code(s): Page 2 of 4
CEC 1 SOLENOID WIRING HARNESS - LIR
CEC 2 SOLENOID WIRING HARNESS - LIR SOLENOIDS
SOLENOIDS
B M N E P D C L K G H J F
+ A –
A
– D +
M
+ C –
E
– B +
D
+ E –
L
B
D
– B +
C
+ E –
K
+ G –
G
+ F –
J
+ G –
H
+ F –
F
CEC 2 FIRST RANGE SHIFT VALVE HARNESS – LIR SOLENOIDS
+ H –
A
+ I –
B
+ C –
P
SOLENOIDS
C
– D +
N
CEC 1 FIRST RANGE SHIFT VALVE HARNESS – LIR
A
+ A –
C
B
D
+ H – + I –
A
V08346.00.00
Figure 1.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–79
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 20-TR-03, Rev. A September, 2003 Product Code(s): Page 3 of 4
Table 1. CE C1
Solenoid Harness
CE C2
Models
LIR
LIN
LIR
LIN
All
23045756
23046170
29536510
29536515
29537242
29537606
29536520
23046577
2953 739 1
n/a
Jumper 1st Range Harness
8610, 9810
23045793
23046577
J u m pe r Trim Boost Harness
Lockup Harness Out put Speed Sensor
561 0, 66 10
29513460
29513460
9610
23046577
23046577
al l
23045794
29536509
Strai ght Thru
68 351 04
2950 963 7
J u m pe r
2953 739 2 (Packard to Cannon) Dropbox
23015482
Jumper *
23015482 29537607 * (Cannon to Packard)
Used for dropbox installations into CEC2 vehicles
SIL–80
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
20-TR-03, Rev. A September, 2003 Product Code(s): Page 4 of 4
CONNECTS TO LOCKUP HARNESS CONNECTOR D
C
A
B
CONNECTS TO LOCKUP SOLENOID K
CEC 1
CONNECTS TO LOCKUP HARNESS CONNECTOR D
C
A
B
CONNECTS TO LOCKUP SOLENOID K
CEC 2 LOCKUP VALVE BODY INTERNAL HARNESSES
V08347.00.00
Figure 2.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–81
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 22-TR-04 July, 2004 Product Code(s): 31, 43 Page 1 of 3
SUBJECT: Retarder Control Valve Body and Cooler Line Manifold Changes EQUIPMENT AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions Introduction: Multiple changes recently made to the off highway retarder control valve body assembly and cooler line manifold assembly are explained in this SIL. Description: Refer to Figures 1 and 2 for the following items. 1. 2.
3. 4.
5.
To eliminate leaks on the 5/6000 and 8/9000 retarder control valve body assembly covers, new spot-faced covers and copper washers are being introduced. The temperature gage port on the 8/9000 Series retarder control valve body has changed from a 0.750-16 UN-2B straight thread to a 0.500-14 Dryseal NPTF pipe thread. This port has also been added to the 8/9000 Series cooler manifold. This same change will be made to the 5/6000 retarder control valve body in the future. The PTO lube pressure port on the 8/9000 Series retarder control valve body remains a 0.5625-18 UNF-2B straight thread. This port has also been added to the 8/9000 cooler manifold. The straight thread O-ring plug (29525048) currently used on 5/6000 retarder control valve assemblies and formerly used on the 8/9000 retarder control valve assemblies has been replaced and is serviceable using 29542780 straight thread O-ring plug. The 9000 Series retarder capacity of new production units has been reduced by changing the secondary converter pressure regulator plug assembly 23016676 (45 psi, double spring) to plug assembly 6835820 (35 psi, single spring). The 23016676 plug assembly is still serviceable.
SIL–82
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
22-TR-04 July, 2004 Product Code(s): 31, 43 Page 2 of 3 CONVERTER OUT TEMPERATURE PORT AND PLUG
PTO LUBE PORT AND PLUG
SECONDARY CONVERTER PRESSURE REGULATOR VALVE ASSEMBLY
WASHER (6)
COVER
BOLT (6)
RETARDER CONTROL VALVE ASSEMBLY (P/N 29543250)
COOLER MANIFOLD ASSEMBLY (P/N 29541757)
8/9000 SERIES OFF-HIGHWAY TRANSMISSIONS
V08847.00.00
Figure 1.
8/9000 Retarder Control Valve Assembly Retarder Control Valve Assy pre 1996
23013978 23016678
1996– 2002
29528541 29528542
2002– 2004
29541754 29541755
2004–
29543250
Conv. Out Temp. Port
PTO Lube Pressure Port
Conv. Rgltr. Valve
Bolt
Washer
23014600 6835820 6776208 (35 psi) 23014600 23016676 6776208 (45 psi)
23016149
n/a
23016149
n/a
0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 6835820 6776208 straight straight (35 psi) 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 23016676 6776208 straight straight (45 psi)
23016149
n/a
23016149
n/a
0.500-14 Dryseal NPTF pipe 0.500-14 Dryseal NPTF pipe
23017380 0.5625-18 UNF-2B 29525047 6835820 6776208 straight (35 psi) 23017380 0.5625-18 UNF-2B 29525047 23016676 6776208 straight (45 psi)
23016149
n/a
23016149
n/a
0.500-14 Dryseal NPTF pipe
23017380 0.5625-18 UNF-2B 29525047 6835820 straight (35 psi)
Plug
0.500-14 Dryseal NPTF pipe 0.500-14 Dryseal NPTF pipe
23017380 0.375-18 Dryseal NPTF pipe 23017380 0.375-18 Dryseal NPTF pipe
Plug
Cover
29543249 179839
9415545
8/9000 Cooler Manifold Assembly Cooler Manifold Assy 1996– 2003
29525008
2003–
29541757
20100101
Conv. Out Temp. Port n/a
0.500-14 Dryseal NPTF pipe
Plug
PTO Lube Pressure Port
n/a
n/a
Plug
Conv. Rgltr. Valve
Cover
Bolt
Washer
n/a
--------
--------
--------
--------
--------
--------
--------
--------
23017380 0.5625-18 UNF-2B 29525047 straight
Copyright © 2010 Allison Transmission, Inc.
SIL–83
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 22-TR-04 July, 2004 Product Code(s): 31, 43 Page 3 of 3
CONVERTER OUT TEMPERATURE BOLT PLUG AND PORT
WASHER (6)
COVER
BOLT (6)
5/6000 RETARDER CONTROL VALVE ASSEMBLY (P/N 29543252)
V08847.00.00
Figure 2.
5/6000 Retarder Control Valve Assembly Retarder Control Valve Assy
Conv. Out Temp. Port
Plug
Cover
Bolt
Washer
pre 1996
6880441
0.500-14 Dryseal NPTF pipe
23012037
6758375
179839
103321
1996–2004
29525031
0.750-16 UNF-2B straight
29525048
6758375
179839
103321
2004–2005
29543252
0.750-16 UNF-2B straight
29542780
29543251
179839
9415545
2005–
TBD
0.500-14 Dryseal NPTF pipe
23017380
29543251
179839
9415545
SIL–84
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.
PARTS CATALOG PC1830EN
7-TR-06, Rev. A July, 2006 Product Code(s): Page 1 of 2
SUBJECT: Service Release of New Lockup Backplate Screw EQUIPMENT AFFECTED: M9600A / M9610A Transmissions PRODUCTION RELEASE EFFECTIVITY: 6-29-06, S/N 4320003345 Introduction: The lockup backplate for the M9600A and M9610A models is bolted to the flywheel using (24) 3/8-24 x 21/4 LG bolts. Some duty cycles have resulted in broken backplate bolts causing flooding and overheating of the torque converters. A new, stronger screw, along with a lockwasher, is being service released to address these field issues. The service released screw / lockwasher is interchangeable with the current production bolt. Current production released hex head bolt: 9421145 Service released socket head cap screw: 29544466 Service released lockwasher: 103321
3/8-24 3/8-24
x 21/4 LG x 21/2 LG
LOCKWASHER (P/N 103321)
HEX HEAD BOLT, 3⁄ 8-24 x 21⁄4 TORQUE: 41–49 lb ft (P/N 9421145)
FORMER
SOCKET HEAD CAP SCREW, 3⁄ 8-24 x 21⁄2 TORQUE: 63–77 lb ft (P/N 29544466)
CURRENT
LOCKUP BACKPLATE SCREW
20100101
Copyright © 2010 Allison Transmission, Inc.
V10218.00.00
SIL–85
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 7-TR-06, Rev. A July, 2006 Product Code(s): Page 2 of 2
LOCKWASHER (P/N 103321) PLATE (P/N 23011157) SOCKET HEAD CAP SCREW, 3⁄ 8-24 x 21⁄2 UNRF – 3A x 2.5 LG. TORQUE: 63–77 lb ft (P/N 29544466)
HOUSING (P/N 23011156)
V10219.00.00
SIL–86
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
8-TR-06 February, 2006 Product Code(s): Page 1 of 2 SUBJECT: Redesigned Speed Sensors (Off-Highway Models) PRODUCTS AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions Introduction: In February, 2006, Allison Transmission began using redesigned speed sensors on all 5000, 6000, 8000, 9000 Series transmissions. The current and former sensors are fully interchangeable. Description (see Figure 1):
(P/N 29509637)
(P/N 29543432)
FORMER (BEFORE FEBRUARY, 2006)
CURRENT (FEBRUARY, 2006)
5000, 6000, 8000, 9000 SERIES ENGINE, TURBINE, AND OUTPUT SPEED SENSOR
V10002.00.00
Figure 1.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–87
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 8-TR-06 February, 2006 Product Code(s): Page 2 of 2
The current sensor design improves manufacturability by using a pre-molded housing. The pre-molded housings have ribs located every 90 degrees around the circumference. The sensor assemblies include a Viton® O-ring with blue Teflon® coating (P/N 29545029). This O-ring is not serviced. The serviceable O-ring continues to be P/N 29503383. Part Number Information:
Table 1. Former P/N
Current P/N
Engine Speed Sensor
29509637
29543432
Turbine Speed Sensor
29509637
29543432
Output Speed Sensor
29509637
29543432
Description
Service Information: When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of 340 Ohms (+/- 25 Ohms) at an ambient temperature of 20ºC (68ºF) as compared to the former sensors which had a nominal resistance value of 300 Ohms (see Table 2).
Table 2. Resistance Current Design
Resistance Former Design
Temp ºC
Temp ºF
250 Ω
200 Ω
–40
–40
340 Ω
300 Ω
20
68
450 Ω
400 Ω
110
230
SIL–88
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Revisions to this SIL are noted by a stripe in the left-hand margin.
PARTS CATALOG PC1830EN
1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 1 of 8
SUBJECT: S9820 Upgrades EQUIPMENT AFFECTED: CL(B)T9880/4/5 S9800 S9810
With the production availability of the S9820M it is anticipated that some customers will want to upgrade the S9820 features into existing pre S9820 model transmissions. This SIL describes the unique features of the S9820 and discusses the need for complete hardware updates as opposed to partial upgrading where relevant. To address recent changes in select duty cycles and other operational factors, the S9820 uses a more durable shaft and bearing design. The S9820 is specifically designed to operate in all previous duty cycles and provide satisfactory life. NOTE: Prior to beginning this upgrade, it is required that the transmission be up to date per SILs 12-TR-01 and 27-TR-02 and have the latest detail splitter carrier PN 29543958. Failure to update the transmission to SIL 12-TR-01 and 27-TR-02 with detail splitter carrier 29543958 will adversely affect lube oil distribution throughout the transmission and will lead to reduced product life. The components described below have been upgraded or replaced from the S9810 and thus are unique to the S9820 transmission. Two upgrade kits have been developed to help ensure all necessary parts are available to convert a qualified S9800 or S9810 (qualification is dependent upon whether or not the updates described in SILs 12-TR-01 and 27-TR-02 and detail splitter carrier 29543958 have been installed in the transmission to be converted) into a S9820 transmission. These kits are detailed in Table 1. Also required to complete this upgrade is Seal and Gasket Kit 29545237. After conversion to S9820, stamp this SIL number on transmission data tag. For assembly instructions not covered in this SIL refer to S9820M Service Manual SM1833EN.
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–89
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 2 of 8
9810 to 9820 Conversion Add/Delete List Item 1
9820 29544015
Quantity 1
9810 23012004
2 3 4a
23019731 29546741 29545370
1 1 1
23016679 29541583 29543957*
1 1
4b
29545371
4
23012848
4
5 6 7 8 9
29545541 29545662 29545540 29545539 29545661
1 1 1 1 1
23013782 23047965 6758497 6779566 23013786
1 1 1 1 1
10
29507437
1
23013824
1
11 12 13 14a 14b 15 16 17 18
29543463 6770848 6755100 29543465 29543464 29543459 29543466 6774184 29543467
1 1 1 1 1 1 1 1 1
29541722 6884308 23011150 29541597** 6884432** 29542391 29503975 6753893 23018429
1 1 1 1 1 1 1 1 1
O-Ring (23013824 O-ring still used with Splitter carrier) Housing Assy—High Clutch Backing Plate Snapring Planetary Assy—Intermediate** Detail Intermediate Carrier Shaft Assy—Splitter Output Bearing Snapring Sun Gear—Low
19 20 21
29543468 29544666 29544178
1 1 1
23018430 23016161 “B” solenoid
1 1 1
Washer—Thrust Separator Plate Plate—Solenoid Blocking
1 1 1
Sleeve Valve—Trimmer Valve—Lock / Spring
1
Plate—Low Low Channel****
1 1 1
Input Bearing Retainer Assy*** Gskt, Channel to Sep Plate Gskt, Sep Plate to Valve Body
22 23 24
29544149 29544153
1 1
25
29544173
1
23018432 6882222 6779837 / 6832304 6839870
26 27 28
29544017 29544151 29544152
1 1 1
29530095*** 23016162 23016163
* ** *** ****
Quantity Part Name 1 Coupling / Rotor Hub Sealring Kit Shaft—Splitter Input Planetary Asm—Splitter* (29543957 Carrier Asm is completely cancelled. Service with 29545370 Carrier Asm.) Bearing—Caged Needle for Splitter Planetary Asm (23012848 bearing is completely cancelled. Service with 29545371 bearing.) Hub—Splitter Ring Gear Bearing—Ball Retainer—Bearing Hub—Oil Transfer Ring—O-Ring Backing
29543957 assembly plus (4) 29545371 caged spindle bearings equal 29545370 S9820 splitter carrier assembly 29541597 assembly plus (1) 29543464 detail planetary carrier equals 29543465 S9820 intermediate carrier assembly 29530093 input brg retainer detail housing may be reworked into 29544016 S9820 input brg detail housing—see Figure 2 29544173 plate with 6833281 orifice plug makes plate asm 29544565
SIL–90
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 3 of 8 Splitter Planetary bearing (items 4a, 4b): Prior to the release of the S9820, an improvement was released for the splitter planetary carrier to improve durability. Planetary assembly 29543957 with detail carrier 29543958, featuring a full fillet root spline, replaced planetary assembly 29541576 with detail carrier 29541575. It is required for units prior to SN 4320002539 that carrier 29541575 be replaced by 29543958 in conjunction with this upgrade. Splitter planetary bearing 23012848 is replaced by 29545371. The new bearing utilizes a different cage design and is dimensionally different. All other components of the splitter planetary assembly are unchanged. The new splitter planetary assembly is identified as 29545370. The complete planetary assembly is included in the Special Overhaul Kit. Four bearings 29545371 are included in the Basic Upgrade Kit. Coupling and Splitter Input Shaft (items 1, 2, 3): Coupling 29544015 replaces rotor hub 23012004. The S9820 coupling features a full fillet radius spline. In order to maintain proper lube oil flow through this spline a new splitter input shaft 29546741 is required. The new shaft features an identification groove on the OD of the spline as shown in Figure 1. This new shaft must be used with the new coupling only and should not be used with the old rotor hub. The new coupling also requires the use of sealring 23016656 (in service kit 23019731) in place of sealring 23016679 (in service kit 29509650). IDENTIFICATION GROOVE
FORMER (P/N 29541583)
CURRENT (P/N 29546741)
SPLITTER INPUT SHAFT
V11002.00.00
Figure 1. Identification Groove on Splitter Input Shaft
20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–91
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 4 of 8
Input Bearing Retainer To accommodate the new coupling, the current Input Bearing Retainer 29530093 must be reworked into the S9820 input bearing retainer 29544016 by machining the ID per the instructions shown in Figure 2.
100
30˚
0.060 in. (1.524 mm) RAD. MAX. 4.625–4.628 in. (117.475–117.551 mm) .005 A A
0.120–0.160 in. (3.048–4.064 mm) 1.297 in. (32.944 mm) 60–120
0.060 in. (1.524 mm) x 45˚ CHAMFER
NOTE: Rework 29530093 as shown to create 29544016. Tolerance on machined dimensions is +/- 0.010 in. unless otherwise specified. Must be clean and free from burrs after rework. V11004.00.00
Figure 2. Rework of Input Bearing Retainer
SIL–92
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 5 of 8 Splitter Ring Gear Hub (items 5–10, 15): Splitter Ring Gear Hub 23013782 is replaced by 29545541. The new hub has a larger ID bore to accept the new splitter output shaft assembly 29543459. The new hub requires the use of backing ring 29545661, o-ring 29507437, bearing 29545662, retainer 29545540 and center hub 29545539 as shown in Figure 3. CENTER HUB (P/N 29545539) BEARING (P/N 29545662) HOUSING ASSY (P/N 29537807)
HUB ASSY (P/N 29543463) PISTON ASSY (P/N 23045566) SEALRING (P/N 6832481)
RETAINER (P/N 29545540) 6-BOLT (P/N 9414052) (TORQUE TO 96 - 115 LB - FT) 6 - WASHER (P/N 115551)
SPRING (P/N 6756042)
SPLITTER RING GEAR HUB (P/N 29545541)
HUB ASSY (P/N 6884846)
SEALRING (P/N 23016679) BACKING RING (P/N 29545661) O-RING (P/N 29507437)
SHAFT ASSEMBLY (P/N 29543459)
SNAPRING (P/N 6750259)
BEARING (P/N 23049160)
INSTALL O-RING, BACKING RING, AND SNAPRING AFTER INSTALLATION OF SHAFT
RING (P/N 8892840) RING (P/N 6756041) SEALRING (P/N 6770623) SEALRING (P/N 23016679) INSERT SHAFT WITH COMPONENTS SHOWN INTO CENTER HUB AND SPLITTER RING GEAR HUB
V11013.00.00
Figure 3. Installation of Splitter Output Shaft
Splitter Output Shaft (9–13, 15): The main feature of the S9820 transmission is the larger splitter output shaft assembly 29543459. This shaft requires a different method of assembly than does the previous splitter output shaft assembly. This method is illustrated in Figure 3. First, the Intermediate clutch hub assembly 6884846 and bearing 23019160 must be installed onto the new shaft. Then the high range clutch hub assembly 29543463 with piston assembly 23045566, spring 6756042, sealrings 23016679 and snapring 6756041 must be installed onto the new shaft. The center hub 29545539, bearing 29545662, retainer 29545540 and splitter Ring Gear Hub 29545541 must be installed into the main housing. The shaft must be inserted from the rear of the main housing through the splitter ring gear hub. From the front of the main housing the backing ring 29545661, o-ring 29507437 and snapring 6770259 are than installed to retain the splitter output shaft. Backing plate 6770848 and snapring 6755100 are included in both kits to complete the assembly of high clutch. Additional information is available in the current SM1833EN service manual. Intermediate Carrier (items 14a, 14b, 16, 17): The S9820 Intermediate Planetary Carrier has been modified to accept the larger Splitter Output Shaft Assembly. Carrier 29543464 replaces carrier 6884432 as Carrier Assembly 29543465 replaces Carrier Assembly 23013832. Roller bearing 29543466 replaces 29503975 and is retained by snapring 6774184. Carrier 29543464 is included in the Basic Upgrade Kit and the complete Planetary Assembly 29543465 is included in the Special Overhaul Kit. 20100101
Copyright © 2010 Allison Transmission, Inc.
SIL–93
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 6 of 8
Low Sun Gear (items 18, 19, 22) Low Sun Gear 29543467 replaces sun gear 23018429 for use with the larger Splitter Output Shaft Assembly. Thrust Washer 29543468 replaces thrust washer 23048430 for the same reason. Sleeve 23018432 is not used in S9820 assembly. Speed Sensors The production built S9820M is built with three CEC2 style speed sensors as a provision for future Allison electronic controls operation. The only speed sensor currently required for transmission operation is the output speed sensor. It is not required to update the sensor for normal transmission operation. These kits do not provide the means to update to the CEC2 style sensors. The transmission will operate normally with the existing speed sensor installed in your transmission. Control Valve Assembly Solenoid/Harness (item 21) With the elimination of the “Lock Feature”, the “B” solenoid is no longer required and is therefore eliminated. The solenoid is replaced by Solenoid Blocking Plate 29544178 as shown in Figure 4. Secure the plate using two included bolts 454813 and two flat washers 103339 (not included in kits). When reinstalling the solenoid harness, do the reconnect the “B” solenoid connector to any solenoid. REMOVE “B” SOLENOID REPLACE WITH PLATE - P/N 29544178 2 - BOLTS - P/N 454813
REMOVE LOCK SHIFT VALVE AND SPRING REPLACE WITH VALVE - P/N 29544153 WITHOUT SPRING
REMOVE HIGH-INTERMEDIATE TRIM VALVE REPLACE WITH VALVE - P/N 29544149
V11001.00.00
Figure 4. Rework of Control Valve Assembly
Lock Valve (item 24) With the elimination of the “lock feature”, lock valve 6779837 is replaced by valve 29544153. The lock valve spring 6832304 is eliminated without replacement as seen in Figure 4. High Intermediate Trim Valve (item 23) High Intermediate Trim Valve 6882222 is replaced by valve 29544149 as shown in Figure 4. This change is incorporated to enhance high intermediate clutch life. SIL–94
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 7 of 8 Lo-Lo Channel Plate (item 25), Separator Plate and Gaskets (items 20, 27–28) These changes are to improve diagnostics by eliminating the false Low clutch pressure reading while in Neutral, Lo-Lo Channel Plate 6839870 is replaced by plate 29544173. Plate 29544173 comes with orifice plug 6833281 already installed to form plate assembly 29544565. Separator plate 23016161 is replaced by plate 29544666. Gasket 23016162, which is located between the channel and separator plate, is replaced by gasket 29544151. Gasket 23016163, which is located between the separator plate and the control valve body, is replaced by gasket 29544152. These new gaskets are included in the Seal and Gasket Kit 29545237.
Table 1.
Qty
Kit–S 9820 Basic Upgrade 29545236 X X X
Kit–S 9820 Special Overhaul 29546971 X X
29544015 23019731 29545371 29545370
Coupling Sealing Kit Bearing—Splitter Carrier Planetary Assy—Splitter
1 1 4 1
29545541 29545662
Hub—Splitter Ring Gear Bearing—Ball
1 1
X X
X X
29502065 23048011 29545540 29545539 29546741 29545661 29507437 29543463 6770848
Bearing Bearing Retainer—Bearing Hub—Oil Transfer Shaft—Splitter Input Ring—O-Ring Backing O-Ring Housing Assy—High Clutch Backing Plate
1 1 1 1 1 1 1 1 1
X X X X X X X X X
X X X X X X X X X
6755100
Snapring
1
X
X
29543464 29543465 29543459
Carrier—Intermediate Planetary Planetary Assy—Intermediate Shaft Assy—Splitter Output
1 1 1
X X
X X
29543466 6774184 29543467
Bearing Snapring Sun Gear—Low
1 1 1
X X X
X X X
29543468
Washer—Thrust
1
X
X
29544666 29544178 454813
Separator Plate Plate—Solenoid Blocking Bolt
1 1 2
X X X
X X X
29544149
Valve—Trimmer
1
X
X
29544153 29544173 29545238
Valve—Lock Plate—Low Low Channel Instruction Sheet
1 1 1
X X X
X X X
20100101
Copyright © 2010 Allison Transmission, Inc.
X
SIL–95
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG 1-TR-08, Rev. A May, 2008 Product Code(s): 43 Page 8 of 8
Table 1. (cont’d)
6884312 29503894
Splitter clutch Hub High Intermediate Sun Gear
1 1
Kit–S 9820 Special Overhaul 29546971 X X
29503895 23041616 6776610 23041615
High Intermediate Ring Gear Clutch Plate Plate—External Spline Reaction Clutch Plate
1 25 24 11
X X X X
6777796 6832138 6779887
Plate—External Spline Reaction Clutch Plate Plate—External Spline Reaction
11 3 2
X X X
Qty
SIL–96
Copyright © 2010 Allison Transmission, Inc.
Kit–S 9820 Basic Upgrade 29545236
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
NUMERICAL PARTS INDEX The numerical parts index lists the parts’ reference number and the figure number of the illustration in which it appears. The reference numbers are keyed to the group listings. However, you must know the transmission assembly part number to identify the right group. NOTE: Use this index for reference only; do not order parts directly from this index. Use the proper group referenced.
20100101
Copyright © 2010 Allison Transmission, Inc.
Index–1
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
103028 103028 103319 103321 103321 103321 103321 103321 103321 103321
02 13 22 02 07 08 08 22 22 25
14 12 9 7 48 2 11 18 21 2
106497 107393 107393 110535 110537 115549 115549 115551 115551 115551
103322 103322 103323 103323 103323 103323 103323 103323 103323 103323
06 08 02 06 07 09 09 13 13 13
9 7 13 2 2 14 23 11 19 22
121538 121538 132930 138526 141113 141114 141114 141199 141264 145067
103323 103323 103325 103325 103325 103325 103325 103326 103339 103339
13 29 13 21A 21B 37C 37D 29 24B 24B
25 2 16 31 25 3 3 32 7 11
103339 103339 103339 103339 103339 103339 103339 103339 103339 103339
24C 24C 26A 26A 26A 26B 26B 26B 27A 27A
103339 103339 103339 103339 103339 103339 103339 103339 103345 104919
27B 27B 27B 27C 27C 27D 27D 28 21A
R – Replaces
HISTORY
Index–2
FIG NO.
REF NO.
29 07 09
10 29544266 18 16 29544266
25 SK 29 37B
8 29544266 12 7
27A 27C 08 07 09
17 21 20 20 11
145372 145372 148415 148415 159336 179837 179838 179838 179839 179841
21A 21B 08 08 37B 13 07 22 25 24A
22 17 14 25 8 32 49 19 13 4
16 19 10 25 80 10 25 90 8 27
179848 179849 179849 179850 179850 179851 179851 179851 179851 179851
08 25 28 24A 24B 26A 26B 27A 27B 27C
10 3 23 3 28 89 99 31 31 35
12 21 24 12 31 10 19 19 7
179851 179857 179860 179880 179883 179886 179891 179893 179894 179896
27D 06 08
29 10 6
09 13 09 13 13 06
24 20 15 21 24 1
6880187
*** – No Longer Available From Allison Transmission.
HISTORY
11 18 10
19A SK 12 16 SK
RB RB – Replaced By
PART NO.
RB RB
29524652 29524652
RB
29503508
RB
23045938
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
179896 181348 181360 181433 181440 181440 186284 186284 186285 186285
07 09 19A 05 02 05 26A 26B 25 26A
1 1 11 18 2 18 88 98 3 86
445567 445567 453570 453570 453606 453606 453606 453606 453606 453606
27A 27C 10 14 12 15A 15B 15C 17A 17B
7 11 13 12 9 16 16 6 18 16
186285 186290 186290 186290 186290 186290 186601 186602 186602 186630
26B 27A 27B 27C 27D 28 27D 27B 27D 22
96 32 32 36 30 22 9 20 18 8
453606 453606 453606 454813 454813 454813 454813 454813 454813 454815
19A 19B SK 26A 26B 27A 27B SK SK 24C
13 4 29544266 26 26 26 25 29545236 29546971 18
186630 186630 186647 186647 186647 186647 214256 214442 223435 223435
22 24B 24C 26A 27C 28
13 8 17 81 30 20
26A 26B SK 07
81 91 29543997 40
29 21A 21B
1 32 26
454815 454815 454815 455012 455275 455964 455964 552868 552868 552868
17A 17B 21A 21B SK
16 14 11 8 29544266
223751 223751 271564 271579 273921 273921 273921 274466 274890 433114
29
33
433142 443603 443603 443603 444335 444598 444654 444660 444687 445566
13 21A 24A 24B 24C 24B 16 24B
15 8 15 19 10 12 12 29
26A 26B 27A 13
26 26 26 9
07
16
RB
223751
R
214256
RB
09 27B
R – Replaces
RB – Replaced By
20100101
13 11
29525012
RB
23017378
RB
23018211
HISTORY
RB
23012033
903017 903220 907406 907559 907598 907599 907618 907619 907685 907703
RB RB RB RB RB RB RB RB RB RB
23047965 23041147 23047987 23047992 23047994 23047995 9441886 9440395 23041055 9439590
907989 954418 1228282 2043587 2043587 2219907 2222424 2222651 2436163 5131433
RB RB ***
23048005 23048011
RB RB
29543999 29544561
*** – No Longer Available From Allison Transmission.
30 21A 21B 13
05 05
3 17 13 1
24 24
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–3
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
5142679 5573960 5576200 5576474 5577310 5577427 5577428 5620807 6704083 6704083
21A 21B
6750220 6750220 6750220 6750259 6750259 6750259 6750259 6750259 6750259 6750259
REF NO.
HISTORY RB RB RB RB RB RB RB RB
8925528 29544516 25011193 25011269 29544515 29544517 29544518 29536843
PART NO.
FIG NO.
REF NO.
23B 13 22 13 12
22 7 5 6 19
18 15
6758461 6758462 6758473 6758488 6758497 6758503 6758508 6758508 6758529 6758530
23A 23B 08 08
12 18 16 15
17A 17B SK 05 12 12 15A 15B 15C SK
6 4 29544266 3 13 21 17 17 12 29544266
6758543 6758543 6758543 6758907 6758907 6759373 6759373 6759379 6759379 6759381
24A 24B 24C 23A 23B 24A 24B 13 SK 13
13 16 7 11 17 8 25 13 29544266 14
6750924 6753487 6753893 6753893 6755100 6755100 6755100 6755269 6755269 6756041
05 07 17A 17B 14 SK SK 07 SK 10
2 45 8 6 1 29545236 29546971 39 29544266 16
6759413 6759958 6759958 6759958 6759958 6759958 6759958 6759958 6759958 6759958
26A 26A 26A 26A 26B 26B 26B 26B 28
55 61 67 72 56 63 70 81 5
6756041 6756042 6756042 6756146 6756146 6756164 6756164 6756338 6756430 6758337
14 10 14 26A 26B 26A 26B 07 13 07
15 15 14 82 92 83 93 42 27 47
6759958 6759964 6759964 6759964 6759964 6759964 6759964 6759964 6759964 6759964
28 26A 26A 26A 26A 26B 26B 26B 26B 26B
11 56 62 68 73 57 64 71 77 82
6758415 6758415 6758437 6758437 6758442 6758442 6758459 6758459 6758459 6758461
09 SK 22 SK 06 SK 07 13 13 23A
2 29544266 1 29544266 7 29544266 9 3 28 16
6759964 6759964 6760112 6760112 6760112 6762141 6762187 6762187 6762187 6762187
28 28 23A 23B SK
6 12 15 21 29544266
12 15A 15B 15C
8 14 14 9
R – Replaces
RB – Replaced By
Index–4
*** – No Longer Available From Allison Transmission.
HISTORY
RB
23017350
RB
23019650
RB
29540488
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
6764333 6764333 6764333 6768264 6768264 6768264 6768417 6768417 6768417 6768418
24A 24B SK 23A 23B SK 21A 21B SK 21A
9 26 29544266 13 18 29544266 15 11 29544266 16
6771233 6771300 6771929 6771929 6772137 6772137 6772140 6772140 6772141 6772141
02 21A 24A 24B 24A SK 07 SK 07 SK
1 12 7 24 11 29544266 37 29544266 37 29544266
6768418 6768536 6768536 6768990 6769720 6769722 6769783 6769783 6769783 6769825
21B 21A 21B 06 08 08 23A 23B SK 26B
12 14 10 8 22 23 13 19 29544266 58
6772182 6772182 6772665 6773806 6773996 6774184 6774184 6774184 6774290 6774290
01–1 01–2 25 12 09 17B SK SK 09 SK
1 9 17 16 12 6 29545236 29546971 20 29544266
6769825 6769825 6769825 6770023 6770023 6770023 6770075 6770075 6770357 6770521
26B 26B 26B 24A 24B 24C 23A 23B
65 72 83 10 18 9 10 16
13 17A 17B 13 24A 05 05
10 21 19 27 12 10 8
23A
4
6774565 6775539 6775539 6775812 6775812 6776170 6776171 6776171 6776172 6776175
05 05
11 9
6770521 6770547 6770547 6770557 6770557 6770557 6770557 6770558 6770571 6770571
SK 27A 27C 23A 23B SK SK
29544266 19 23 14 20 29543956 29543997
05 05 05 05 05 SK 05 05
16 7 17 15 19 29544266 20 4
13 13
2 29
6776176 6776179 6776185 6776186 6776188 6776188 6776189 6776190 6776208 6776211
07
23
6770623 6770623 6770623 6770848 6770848 6770848 6771005 6771005 6771005 6771005
10 14 SK 14 SK SK 24A 24B 24C SK
11 10 29544266 18 29545236 29546971 14 15 6 29544266
6776228 6776230 6776230 6776232 6776233 6776237 6776239 6776241 6776241 6776246
07 06 07 07
43 3 3 38
19A
1
07 SK 01–1
36 29544266 2
R – Replaces
RB
RB
RB – Replaced By
20100101
29525039
29528630
*** – No Longer Available From Allison Transmission.
HISTORY
R
23016145
RB
29543249
RB
23017304
RB
23017517
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–5
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
6776246 6776247 6776249 6776249 6776253 6776261 6776268 6776269 6776290 6776292
01–2 19A 21A 21B 25 18 19A 13 07 07
8 9 10 7 10 8 12 23 10 11
6776293 6776295 6776295 6776297 6776297 6776300 6776300 6776313 6776314 6776319
12 SK 25 SK 25 SK 07 25
30 29544266 1 29544266 11 29544266 21 6
HISTORY
RB
23019651
RB
23019794
RB
23016554
R RB
6836029 23017739
PART NO.
FIG NO.
REF NO.
6777658 6777658 6777659 6777659 6777672 6777672 6777685 6777689 6777693 6777693
08 SK 08 SK 04 SK 07 03 02 SK
21 29544266 17 29544266 3 29544266 44 10 4 29544266
6777698 6777698 6777747 6777758 6777764 6777764 6777766 6777768 6777792 6777792
08 SK 17A 18 17A 17B 20A 20A 18 20A
29 29544266 9 2 17 15 5 7 11 2
20B 20A 20B 18 20A 20B SK 19A 19A
2 1 1 9 4 4 29546971 5 3
10
18
6777792 6777795 6777795 6777796 6777796 6777796 6777796 6777797 6777799 6777806
6776610 6776610 6776610 6776610 6776626 6776627 6776775 6777242 6777242 6777242
11 14 16 SK 10 10 29 02 03 10
6 17 7 29546971 2 3 31 11 16 8
6777889 6777905 6777905 6777907 6777908 6777990 6777990 6777991 6777991 6777992
04 19A SK 10 10 18 SK 18 SK 20A
8 8 29544266 14 12 1 29544266 3 29544266 8
6777242 6777242 6777242 6777242 6777242 6777594 6777634 6777645 6777656 6777657
14 14 15A 15B 15C
4 7 5 5 15
02
3
08 08
13 12
6777992 6777992 6777993 6777993 6777993 6777994 6777994 6777995 6777995 6778009
20B SK 20A 20B SK 04 SK 20A SK 28
7 29544266 6 5 29544266 1 29544266 9 29544266 8
6776324 6776327 6776328 6776328 6776353 6776353 6776451 6776596 6776596 6776610
R – Replaces
07
8
02 03 17A 17B 08
12 17 14 12 28
RB – Replaced By
Index–6
RB
23014167
RB
29529602
*** – No Longer Available From Allison Transmission.
HISTORY
RB
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
6778691
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
6778009 6778593 6778593 6778593 6778593 6778661 6778662 6778662 6778663 6778688
28 26A 26A 26B 28 03 03 03 03 29
14 58 70 67 14 6 8 9 7 3
6830063 6830066 6830237 6830237 6830240 6830240 6830240 6830240 6830243 6830243
05 29 26A 26B 26A 26B 26B 26B 26A 26B
13 30 76 86 75 74 80 85 39 40
6778688 6778691 6778691 6778691 6778693 6779125 6779224 6779241 6779322 6779557
29 21A
28 29
03 08 03 01–2 05 04
13 5 13 1 14 4
6830644 6831031 6831048 6831050 6831050 6831506 6831514 6831514 6831517 6831960
01–2 11 19A 04 SK SK 29 SK 29
5 12 15 2 29544266 — 23 29525191 9
6779566 6779653 6779833 6779833 6779833 6779835 6779837 6779837 6779840 6779840
13 16 26A 26B SK 26B 26A 26B 26A 26B
17 15 24 24 29544266 88 47 48 40 41
6831961 6831961 6831962 6831962 6831963 6831992 6832138 6832138 6832138 6832158
17A 17B 17A 17B
04 20A SK 17A
5 3 29546971 12
6779852 6779852 6779852 6779853 6779853 6779887 6779887 6779975 6779984 6830003
27B 27D SK 27B 27D 04 SK 26B 26B 03
16 14 29544266 15 13 6 29546971 78 79 19
6832249 6832250 6832304 6832304 6832304 6832304 6832304 6832304 6832304 6832304
19A 19A 26A 26A 26A 26A 26A 26B 26B 26B
2 4 37 42 44 46 48 38 43 45
6830003 6830003 6830003 6830007 6830007 6830014 6830014 6830014 6830014 6830014
26A 26B SK 08 SK 26A 26B 26B 28 28
3 3 29544267 8 29544266 59 68 75 9 15
6832304 6832304 6832304 6832304 6832383 6832423 6832424 6832481 6832481 6832481
26B 26B 27B 27D 17A 08 08 10 14 SK
47 49 18 16 24 18 19 10 9 29544266
R – Replaces
R R
RB – Replaced By
20100101
6777806 29525003
*** – No Longer Available From Allison Transmission.
HISTORY
RB
23017066
RB RB
23017100 29529604
19 17 20 18
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–7
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
6832482 6832482 6832482 6832483 6832483 6832485 6832485 6832593 6832598 6832705
11 16 SK 11 SK 16 SK SK 17A 26A
11 8 29544266 13 29544266 10 29544266 29544266 5 15
6832705 6832772 6832813 6832813 6832869 6832869 6832896 6833146 6833147 6833148
26B
15
6833158 6833160 6833161 6833162 6833167 6833167 6833167 6833167 6833168 6833168
26A 26B 27A 27B 26A 26A
6833168 6833168 6833168 6833168 6833168 6833168 6833223 6833223 6833247 6833281 6833281 6833281 6833281 6833281 6833281 6833357 6833878 6833891 6833891 6833949 R – Replaces
HISTORY
23 23 1 1
11 16 16
4 11 13
06 07
4 4
23014169
REF NO.
27C 26A 26B 12 27A 27C 21A 21B
6834881 6834896 6834897 6834950 6835104 6835104 6835351 6835394 6835394 6835405
2 26 9 6
26A 26B 26A
34 35 35
16 16 4 27 60 66
6835405 6835406 6835525 6835525 6835526 6835526 6835526 6835526 6835526 6835542
26B 26B 27A 27B 27A 27B 27C 27D SK 26B
36 46 5 28 6 29 10 27 29544266 42
26A 26A 26B 26B 26B 26B 26A 26B 13 26A
71 77 62 69 76 87 38 39 4 31
6835542 6835543 6835544 6835544 6835614 6835614 6835635 6835820 6835973 6836029
26B 26B 27B 27D 26A 26B
44 37 17 15 53 54
25
9
26B 27B 27B 27B 27D
31 6 8 9 7
6836199 6836200 6836225 6836340 6836514 6836515 6836517 6836608 6836608 6836610
02 02 28
RB RB
RB RB 27A 27C 27A RB – Replaced By
14 18 13
29529603
29525029 29525028
23016635 23015348
*** – No Longer Available From Allison Transmission.
29 SK 29
HISTORY
17 84 94 10 20 24 25 19
31C 27B 21A 21B
RB
Index–8
FIG NO.
6833949 6834536 6834536 6834575 6834713 6834713 6834878 6834878 6834879 6834880 RB
26A 26B 11 16
PART NO.
RB RB
23046162 29527355
RB RB
29527356 29507791
RB
29503643
RB
29544508
RB RB
29506419 6776596
RB RB RB RB
23045747 23017036 23017037 23017041
8 9 11
22 29525191 24
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
6836610 6836611 6836611 6836612 6836612 6836613 6836613 6836614 6836955 6836955
REF NO.
SK 29 SK 29 SK 29 SK
29525191 15 29525191 26 29525191 25 29525191
27A 27C
18 22
6837146 6837146 6837301 6837318 6837322 6837322 6837352 6837424 6837806 6837807
17A 17B
25 25
30 21A 21B
20 30 24
SK 29
29525191 10
6837808 6837880 6837880 6838019 6838020 6838126 6838184 6838185 6838186 6838455
29 26A 26B 05 07
8 15 15 14 9
29
6
RB
6838494 6838520 6838520 6838520 6838652 6838678 6838678 6838678 6838686 6838821 6838821 6838821 6838821 6838822 6838903 6838903 6838904 6838904 6838904 6839027 R – Replaces
HISTORY
RB
23017040
RB RB
29529605 23046162
RB
23015990
RB RB RB
29514479 29514480 29544558
RB
23049131
R
23014155
FIG NO.
REF NO.
6839027 6839028 6839028 6839029 6839029 6839030 6839030 6839085 6839183 6839217
SK 29 SK 29 SK 29 SK 27A 13 03
29525191 20 29525191 18 29525191 17 29525191 10 26 13
6839279 6839279 6839279 6839304 6839305 6839306 6839306 6839324 6839327 6839328
26A 26A 26B 37D 37C 37C 37D 37D 37D 37C
64 75 60 6 6 4 4 28 25 24
6839328 6839330 6839331 6839340 6839340 6839342 6839342 6839344 6839344 6839346
37D 37D 37D 37C 37D 37C 37D 37C 37D 37D
26 31 36 33 47 5 5 10 10 19
37D 37C 37D 37C 37D 37C 37D 37D 37D 37C
37 25 29 35 49 29 43 39 45 31
37C 37D 37D 37C 26A 26A 27B 27D 27A 27B
32 46 38 23 6 8 7 6 3 26
24B 24C
17 8
17A 21A 21B SK 13 27B
1 28 22 29544266 31 1
6839347 6839348 6839348 6839349 6839349 6839350 6839350 6839351 6839357 6839358
27D SK SK 27B 27B 27D 27B 27D SK 29
1 29544266 29544267 7 19 17 10 8 29544266 19
6839359 6839359 6839361 6839362 6839632 6839633 6839870 6839870 6839872 6839872
RB – Replaced By
20100101
29541542
PART NO.
*** – No Longer Available From Allison Transmission.
HISTORY
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–9
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
HISTORY
PART NO.
6880121 6880122 6880123 6880124 6880124 6880124 6880172 6880172 6880174 6880178
08 08 08 08 27B 27D 26A 26A 26A 26A
9 24 26 27 4 4 41 43 45 33
6884303 6884308 6884308 6884309 6884312 6884312 6884319 6884320 6884321 6884429
6880178 6880178 6880179 6880179 6880187 6880187 6880187 6880271 6880410 6880860
26B SK 26A 26B 26A 26B
34 29544266 29 29 49 50
18 29 24A
6880860 6880860 6880860 6880980 6880980 6881547 6882222 6882222 6882222 6882222
FIG NO.
REF NO.
04 10 14
4 19 19
11 SK
10 29546971
15A
6
15A 15A 15A 15C 16 12 11
4 11 9 4 4 12 3
4 29 1
6884430 6884432 6884434 6884434 6884435 6884436 6884440 6884443 6884483 6884597
24B 24C SK 27A 27C 08 26A 26A 26A 26A
1 1 29544266 12 16 30 57 63 69 74
6884654 6884656 6884840 6884845 6884845 6884846 6884850 6885169 6885169 6885535
16 11
3 14
12 12 15A 07 15A 15C 19A
26 29 3 30 12 10 7
6882222 6882222 6882222 6882222 6882222 6882222 6882702 6882702 6882702 6883048
26B 26B 26B 26B 28 28 07 22 SK
59 66 73 84 7 13 46 6 29544266
7451776 7455713 7455773 8892840 8892840 8892840 8892840 8892840 8925528 8925528
6883049 6883534 6883534 6883534 6883721 6883721 6883738 6883738 6884302 6884302
27B 26A 26A 26B 29 SK 29 SK 02 03
R – Replaces
R
RB 2 65 76 61 21 29525191 16 29525191 12 17
RB – Replaced By
Index–10
104919
23012904
06 07 11 15A 15B 03
RB
29537806
RB RB RB
23017511 23017505 23013783
RB RB RB
29544250 23014209 23016325
RB
23017351
RB RB RB
23048026 23048029 29503975
6 6 8 1 1 4 R
9409030 9409030 9409038 9409039 9409043 9409045 9409045 9409058 9409058 9409069
*** – No Longer Available From Allison Transmission.
HISTORY
26A 26B 05 05 05 23A 23B 03 03
5142679
5 5 25 25 25 5 10 1 11 RB
23017810
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
9409226 9409231 9409240 9414052 9415092 9415545 9415545 9415545 9415545 9415545
24C 24C 07 12 23A 25 26A 26B 27A 27B
4 2 7 17 1 14 85 95 30 30
9415545 9415545 9415545 9415545 9415545 9416349 9417797 9417797 9418116 9418116
27C 27D 28 SK SK 03 23A 23B 26A 26B
34 28 21 29544266 29544267 18 7 13 12 12
9418964 9418964 9418964 9418964 9420675 9421145 9421651 9422847 9422847 9422847
08 22 26A 26B 05
1 22 87 97 12
23B 24A 24B 24C
2 2 27 3
9422848 9422848 9426920 9427847 9428493 9430279 9430279 9432693 9432693 9433579
23A 23B
2 11
21A 21B 11 15B 26A
33 27 9 2 12
9433579 9437849 9439590 9439590 9440085 9440085 9440087 9440087 9440395 9440395
26B
12
R – Replaces
HISTORY
RB RB RB
RB R RB R RB R RB R RB RB – Replaced By
20100101
FIG NO.
9441886 9441886 12004007 12015284 12015284 12015284 12015284 12015793 12015793 12015793
***
RB
PART NO.
29544466
29501499 29544493 29527528
23041085 907703 9440087 23016001 29502028 9439590 29502065 907619 29502073
PARTS CATALOG PC1830EN
REF NO.
30 31A 31B 31D 31E 31A 31B 31D
14 6 12 10 18 8 14 12
12015793 12020043 12020219 12033674 12034046 12034390 12034390 12034404 12034406 12034406
31E
20
33A
11
33A 33A 35 33A 31A 31B
12 3 3 3 3 4
12034413 12034413 12034413 12034413 12034413 12040542 12040921 12040940 12047680 12047680
31A 31B 33A 33A 35 30 33A 30 31A 31B
4 5 4 8 4 17 9 16 2 3
12047680 12047680 12047680 12048105 12048105 12048107 12052410 12052410 12052410 12052410
33A 33A 35 33A
2 10 2 13
33A 24C 26A 26B 27C
14 25 18 18 8
12052410 12059716 12059716 12059716 12059716 12059716 12066016 12084912 12084912 12089040
27D 24C 26A 26B 27C 27D 35 31D 31E 31A
25 24 19 19 7 24 12 3 4 7
*** – No Longer Available From Allison Transmission.
HISTORY R RB
907618 29536399
RB
12048105
RB
12089040
R
12020043
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–11
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
PART NO.
12089040 12089040 12089040 12089040 12103881 12103881 12103881 12103881 12103881 12103881
31B 31D 31E
13 11 19
31D 31D 31D 31E 31E 31E
17 22 26 25 30 34
16071729 16071749 16071967 16071980 16071996 16074619 16074639 16074969 16074980 16085269
12103881 12110693 12110693 12129023 12129023 12129557 12129557 12129557 12129557 12129691
35 37E 37F 31D 31E 31D 31E 37E 37F 24C
16 28 16 2 3 7 8 27 15 26
16085269 16085279 16085279 16085289 16085289 16085329 16085339 16085339 16085349 16085349
12160542 12160542 12160551 12160551 12162193 12162193 12162193 12162193 12162193 12162193
37E 37F 37E 37F 31D 31D 31D 31E 31E 31E
30 18 29 17 16 21 25 24 29 33
16085389 16085479 16085614 16085802 16085807 16085807 16085846 16085846 16197599 23010253
12162193 12176394 12176394 12177289 12177289 12191003 12191003 12191176 12191176 15305333
35 37E 37F 31D 31E 31D 31E 37E 37F 31D
15 26 14 8 9 6 7 31 19 5
23010254 23010255 23010256 23010257 23010259 23010260 23010264 23010278 23010282 23010284
15305333 15305371 15305371 15324208 15324210 16005999 16005999 16071659 16071699 16071719
31E 31D 31E 30 30 37A 37B
6 4 5 18 15 24 5
R – Replaces
RB – Replaced By
R
*** ***
RB RB 30
Index–12
2
12033674
16085349 16085289
FIG NO.
30
23010286 23010287 23010287 23010291 23010291 23010325 23010335 23010339 23010378 23010381
*** – No Longer Available From Allison Transmission.
REF NO.
HISTORY RB RB RB RB RB RB RB RB RB
16085279 16085269 29508242 29508244 29508238 16085389 16085339 16085846 16085807
R R RB
16071749 16071729 29502640
R
16071699
R R RB
16074639 16071659 29502636
R
16074619
R
16074980
R *** ***
16074969
2
30
2
30 30
2 2
30 30 30 30
2 4 4 4
30
4
30 21B
3 4
21B 01–2
23 7
21B 02 01–1 26A
2 3 2 7
27A
2
27A 27C 24B 27A 26A 08 16 28 28
23 27 9 3 2 3 9 18 17
*** RB RB ***
23016199 29503805
RB
29541384
RB
29527359
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23010381 23010422 23010423 23010424 23010425 23010426 23010427 23010429 23011077 23011078
SK 38A 38A 38A
REF NO. 29544266 2 2 2
01–1 01–1 05 15A
3 4 23 13
23011078 23011079 23011079 23011081 23011082 23011084 23011085 23011150 23011150 23011155
15C 15A 15C
7 15 8
10 14 02
5 1 8
23011156 23011157 23011158 23011162 23011164 23011165 23011175 23011176 23011176 23011194
02 04 05
9 7 21
*** *** *** RB RB *** ***
RB RB RB RB
07 19A 19B 22
23 16 9 10
23011195 23011196 23011216 23011217 23011218 23011221 23011222 23011603 23011623 23011624
22 22 22 03 03 03 03
11 12 7 14 12 14 12
03 03
3 5
23011625 23011788 23011795 23011819 23011844 23011844 23011845 23011845 23011856 23011857
03 24B 03 24B 27A 27C 27A 27C
11 4 2 10 11 15 15 19
R – Replaces
HISTORY
*** RB RB RB
23046253 23047896 23047897
23017435
*** ***
RB RB
20100101
23013786 29541385 23015576 23015575
*** ***
RB
RB – Replaced By
29528630 29525039
23017433 23017431
PART NO.
FIG NO.
REF NO.
23011861 23011862 23011879 23011882 23011883 23011884 23011885 23011886 23011953 23011963
01–2 01–1
2 4
26A
9
05 24B
14 2
23011964 23011964 23011965 23011965 23011966 23011967 23011968 23011975 23012004 23012004
24B SK 24B SK 24B 24B 31C
5 29544266 13 29544266 14 21 1
07 SK
33 29543956
23012005 23012017 23012033 23012033 23012035 23012035 23012035 23012035 23012035 23012035
07 SK 07
32 29544266 19
09 09 21A 21B 23A 23B
5 6 3 3 8 13
23012035 23012036 23012036 23012036 23012036 23012036 23012036 23012036 23012038 23012038
24B 09 24C 26A 26B 27A 27C 28 07 09
3 9 12 52 53 16 20 3 14 8
RB
23014422
RB RB RB RB
29527364 29527363 29527362 29527361
*** RB
23049164
R
23012248 23012249 23012763 23012848 23012849 23012850 23012893 23012898 23012898 23012903
*** – No Longer Available From Allison Transmission.
HISTORY
05
14
12 12
6 7
26A 26B 27B
14 14 2
455275
RB RB
23014168 23014167
RB
29545371
RB
23014411
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–13
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
23012904 23012904 23012904 23012982 23013235 23013236 23013236 23013236 23013237 23013782
REF NO.
26A 26B
HISTORY
14 14 R RB
26A 28 SK SK
36 1 29544266 29544267
12
15
RB
23013783 23013783 23013784 23013785 23013786 23013786 23013822 23013824 23013824 23013824
12
23013824 23013824 23013830 23013831 23013832 23013833 23013835 23013844 23013871 23013872
26A 12 12 SK
7 11 22 29543956
SK SK
29543997 29544266
7 6 21
15B 15B
11 15
15B 15B 26A
12 13 9
24B
6884321 23049098 23049097 23049115
R
23011081
*** RB RB RB
23049163 23015742
29528535 29535698 29535697
RB
23015743
RB
23016151
RB RB
29528536 29528541
RB
29528540
6
22 15B 15B
17 6 4
15B 27B
3 2
09
22
RB – Replaced By
Index–14
23016145
23
15A 19A 05
23013979 23014107 23014114 23014116 23014120 23014121 23014128 23014155 23014166 23014167
6883048 23016146
R RB RB RB
RB RB
23013884 23013889 23013890 23013891 23013902 23013923 23013924 23013931 23013971 23013978
R – Replaces
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
RB
23016150
RB
6838520
R
6777594
PART NO.
FIG NO.
23014167 23014167 23014168 23014168 23014169 23014169 23014209 23014209 23014209 23014411
REF NO. R RB R RB R RB
26A 26B
14 14
26A
27
26B 27A 27B 27B
27 28 13 23
26A 26B 27A 27B 27B
27 27 28 13 23
12 15A 15C
3 10 5
09 25 02 03 24A
7 15 10 15 16
23014911 23014911 23014911 23014911 23015059 23015059 23015204 23015205 23015259 23015348
24B 24B 27A 27C 15B
20 22 21 25 10
33A 35 37D 27A
6 6 18 9
23015348 23015348 23015575 23015575 23015575 23015576 23015576 23015576 23015742 23015742
27C
13
23014411 23014411 23014411 23014411 23014411 23014422 23014422 23014422 23014422 23014422 23014422 23014547 23014548 23014548 23014549 23014600 23014600 23014911 23014911 23014911
*** – No Longer Available From Allison Transmission.
HISTORY
12
23012249 29527357 23012248 29527358 6832772 29528539
R
6884483
R
23012893
R
23011879
RB
23015059
R
23014549
R R RB RB R RB RB
6833878 23011085 29541573 29541716 23011084 29541574 29541722
R
23013831
2
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
23015743 23015743 23015776 23015776 23015832 23015846 23015847 23015878 23015987 23015988
15B
17B
21
23015990 23015990 23015990 23015991 23015992 23015993 23015994 23015995 23015996 23015997
17A 17B
23 23
17B 17B 19B 17B
7 1 1 2
8 R
26A 26B 27A 26A 26A 05
17B
10
19B SK
17 29544266
19B
12
19B 19B 19B
5 13 16
23016011 23016014 23016025 23016026 23016045 23016105 23016145 23016145 23016146 23016146
19B SK
6 29544266
23016147 23016147 23016149 23016149 23016150 23016150 23016151 23016151 23016160 23016161
21A 21B 22 25 15B
19 14 23 13 7
15B
9
26B 26B
7 7
30 27B
R ***
6838126
29503895 29541591
RB
29503894
RB
9440085
RB RB
29503897 29538459
RB RB
29528537 29528538
RB R R RB
6776171 23013237 23012982 23018311
19 2
R
RB – Replaced By
29503896
RB RB ***
R
20100101
23013890
14 14 2 9 9 14 RB
23015998 23015999 23015999 23016001 23016002 23016003 23016004 23016006 23016008 23016009
R – Replaces
HISTORY
23014120 23013924
PART NO.
FIG NO.
23016162 23016163 23016164 23016193 23016199 23016199 23016199 23016199 23016203 23016203 23016288 23016325 23016325 23016325 23016336 23016455 23016490 23016490 23016502 23016502 23016504 23016531 23016553 23016553 23016553 23016554 23016554 23016565 23016594 23016627 23016627 23016635 23016635 23016657 23016658 23016659 23016676 23016678 23016679 23016824
26B 33A 02 21B SK
2 7 1 21 29544266
17B 17B
3 22
07 25 SK
31 5 29544266
37B 24C 33A 35 31E 33A
3 23 5 5 12 16
33A
15
27A 27C SK
1 1 29544266
19B
15
18
5
18 18
7 6
25
23017036 23017036 23017037 23017037 23017040 23017040 23017041 23017041 23017066 23017066
*** – No Longer Available From Allison Transmission.
REF NO.
9
24C
26
37D
1
37D
1
37C
1
37C
1
17A
15
HISTORY RB RB
29544151 29544152
R
23010256
R
6884597
RB
23018305
R RB
6776327 23043334
RB
23046253
R RB RB RB *** RB RB
6833357 23019794 23019651 23019796 29528542 23019650
R
6836514
R
6836515
R
6837301
R
6836517
R
6831960
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–15
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
23017100 23017100 23017304 23017304 23017350 23017350 23017351 23017351 23017377 23017377
REF NO.
17A
22
07
23017377 23017378 23017378 23017380 23017380 23017381 23017431 23017431 23017433 23017433
R
6831963
R
6776233
R
6758503
R
6884840
R
23017381
R
444598
27
11
2
16
2
21A 22
20 20
22
4
25 25
16 19 RB R RB R RB
23017435 23017435 23017435 23017452 23017505 23017505 23017511 23017511 23017517 23017517
26A 26B
30 30
20B
6
23017739 23017739 23017739 23017810 23017810 23017810 23018210 23018211 23018211 23018300
11 16
5 5
10 SK
1 29544266
07 21A
15 5
07
23011603
R RB R RB
6884320 29541732 6884319 29541733
26
26B
9
26B
9
RB – Replaced By
Index–16
23017377 23011857 29527368 23011856 29527369
R
R
23018301 23018302 23018303 23018304 23018305 23018305 23018307 23018308 23018311 23018311 R – Replaces
HISTORY
6776239
R
6776596
R
9409069
R RB
444660 29528543
RB RB
29528544 29528545
RB
29529315
R RB RB R RB
23016531 29541387 29528548 23016146 29528770
PART NO.
FIG NO.
23018425 23018426 23018427 23018427 23018429 23018430 23018430 23018431 23018432 23018739 23018739 23018753 23018768 23018842 23018845 23018847 23018848 23018849 23018851 23018852 23018854 23018860 23018906 23018912 23018950 23018950 23018950 23018958 23018958 23018958 23019650 23019650 23019650 23019650 23019650 23019650 23019650 23019651 23019651 23019651
*** – No Longer Available From Allison Transmission.
12 SK 17B 17A 17B 17B 17A 26A
30 29544266 11 14 12 8 10 4
26B SK 31E
4 29544266 15
37A 23B SK
26 6 29544266
23B 38B 38B
26 4 8
07 10 12 14 SK
35 6 14 2 29544266
07 SK
23019651 23019663 23019731 23019731 23019731 23019731 23019734 23019734 23019734 23019734
REF NO.
31C 07 SK SK SK 24C 26A 26B 27C
HISTORY RB RB
23049099 23049116
RB RB RB RB RB RB RB
29503834 29507769 29510914 29510916 29503833 23049373 23049374
RB RB RB
29510915 29507770 29502944
R
29501469
R R
6759413 23016679
R
6776293
R
23016658
28 29544266
1 35 29544266 29545236 29546971 15 27 27 32
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23019734 23019794 23019794 23019794 23019794 23019796 23019796 23019796 23040664 23041007
27D 07 SK
REF NO. 11 24 29544266 R R
07 SK
25 29544266
23B 15A
28 8
23041007 23041007 23041007 23041055 23041055 23041085 23041085 23041147 23041147 23041615
15C 19A 19B 05
3 14 7 22
04
5
23041615 23041615 23041615 23041616 23041616 23041616 23041616 23041616 23041983 23041984
18 20B SK 10 11 14 16 SK
10 3 29546971 17 7 16 6 29546971
23041989 23041989 23041991 23041991 23042467 23042785 23042785 23042786 23042786 23042986
31B
R
17B
9
02
5
23016659
R
907685
R
9437849
R
903220
RB RB
29516203 29516204
R
23045754
R
23047097
8
26B 27C 27D 26A 26B 24C
9 6 22 21 21 15
26A 26B 27C 27D 23A 23B SK
27 27 32 11 17 23 29544266 R RB RB
RB – Replaced By
20100101
6776319 23016657
1
31B
23042986 23042986 23042986 23042986 23043334 23043334 23043334 23043334 23045062 23045065 R – Replaces
HISTORY
23016554 23046730 23048155
PART NO.
FIG NO.
23045066 23045105 23045133 23045142 23045143 23045566 23045567 23045747 23045747 23045747
37A 35
28 7
14 14 26A 26B
11 13 13 13
HISTORY RB RB
29514166 29512863
RB
23047275
R
23045748 23045748 23045749 23045750 23045752 23045754 23045755 23045756 23045757 23045787
26A 26B 26A
23045787 23045794 23045851 23045874 23045875 23045876 23045876 23045878 23045904 23045938
23045992 23045994 23045995 23045996 23045997 23045997 23045998 23045999 23046000 23046002
6836340
23 23 23
26A 26A 27C
17 14 9
27D 24C
26 21
24C SK 24C 33A 16
23045938 23045958 23045986 23045986 23045987 23045987 23045988 23045989 23045990 23045991
*** – No Longer Available From Allison Transmission.
REF NO.
RB RB RB RB
29527360 29527365 23041989 29516202
RB RB RB
23047276 29527366 29527367
R RB
179880 23047278
RB
29503507
14 29544266 20 1 17
37A 37A 37A 37A
5 21 16 33
37A 37A 37A
9 3 10
37A 37A 37A 37A 37A 37A 37A 37A 37A 37A
11 12 15 4 23 23 19 22 20 30
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–17
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
HISTORY
PART NO.
FIG NO.
REF NO.
23046004 23046005 23046006 23046009 23046010 23046011 23046012 23046014 23046015 23046016
37A 37A 37A 37A 37A 37A 37A 37A 37A 37A
25 2 14 32 31 8 37 29 36 35
23046473 23046473 23046473 23046473 23046473 23046474 23046475 23046475 23046476 23046476
31D 31D 31E 31E 35 24C 27C 27D 26A 26B
13 18 21 26 9 22 5 21 20 20
23046100 23046161 23046162 23046162 23046162 23046162 23046169 23046169 23046170 23046170
33A 37A 21A 21B
1 23 23 18
26A 26B 26A 26B
14 14 17 17
23046486 23046487 23046565 23046576 23046577 23046577 23046581 23046582 23046587 23046587
37A 37A 37A 27D 27C 27D SK SK 31B 31E
7 6 1 2 3 20 29544266 29544266 6 10
23046251 23046253 23046253 23046253 23046255 23046430 23046430 23046469 23046469 23046469
21A 05
24 5
05 21A SK 31A 31B 31D
5 27 29544266 10 16 14
23046588 23046588 23046589 23046589 23046589 23046589 23046599 23046680 23046684 23046685
31B 31E 31B 31B 31E 31E 37A 37A 37A 37A
9 14 7 10 11 16 7 7 6 6
23046469 23046470 23046470 23046470 23046471 23046471 23046471 23046471 23046472 23046472
31E 31A 31B 35 31A 31B 31D 31E 31A 31B
22 13 19 13 14 20 23 31 12 18
23046687 23046688 23046730 23046730 23046735 23046735 23046735 23046735 23046848 23046848
37A 37A
1 1
23046472 23046472 23046473 23046473 23046473 23046473 23046473 23046473 23046473 23046473
31D 31E 26A 26B 27C 27D 31A 31A 31B 31B
19 27 22 22 4 23 9 11 15 17
23046848 23046848 23046848 23046848 23046848 23047096 23047097 23047105 23047105 23047155
R – Replaces
RB – Replaced By
R R
R R
Index–18
6834879 6837424
23011162 23016594
*** – No Longer Available From Allison Transmission.
31A 31B 31D 31E 26A 26B
5 11 9 17 28 28
27A 27B 27B 27C 27D 31B
29 14 22 33 12 2
27A 27C 33A
10 14 1
HISTORY
R RB
23045062 29510362
RB
23041991
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
23047193 23047193 23047195 23047195 23047197 23047197 23047266 23047275 23047275 23047276
37C 37D 37C 37D 37C 37D 33A 35
23047276 23047278 23047278 23047279 23047280 23047499 23047804 23047896 23047896 23047897
HISTORY
13 13 11 11 21 23 1 1
35
1
35
1
33A 33A 35 37B 03
1 1 1 6 12
R
23045143
R
23045851
R
23047897 23047898 23047899 23047900 23047901 23047902 23047904 23047904 23047965 23047965
03
14
03 03
12 14
37C 37D 12
23047987 23047987 23047992 23047992 23047994 23047994 23047994 23047995 23047995 23048005
R
23011164
R
23011165
RB RB RB
29526851 29526852 29526853
R
903017
R
907406
R
907559
11
07
41
06 07
5 5
02
5
16
14
09 09 SK SK
20 21 29545236 29546971
05
1
R
907598
R
907599
R
R R R RB RB – Replaced By
20100101
23045958
18 20 20
17A
23048005 23048011 23048011 23048011 23048011 23048011 23048026 23048026 23048029 23048029 R – Replaces
REF NO.
907989
954418 7451776 7455713 29529971
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
23048155 23048155 23048225 23048480 23049092 23049097 23049097 23049098 23049098 23049099
37B
1
33A 33A 11
17 1 12
12
23049099 23049115 23049115 23049116 23049116 23049131 23049131 23049131 23049160 23049160
12
REF NO. R
23045065
R RB
23013784 29534003
R R
23013783 23018425
RB
29538994
R R RB
23013785 23018426 29538995
28
27
21A 21B
21 16
11 15A
9 2
R
23049163 23049163 23049164 23049164 23049373 23049373 23049374 23049374 23049385 23049387 23049388 23049388 23049389 25011193 25011193 25011269 25011269 25011747 25011747 29500034
26A 26B 27D 23A
23A
8
29500034 29500034 29501462 29501469 29501499 29501499 29501499 29502027 29502027 29502027
23B 24C 08
14 13 4
37A 37A
17 34
21A 21B
26 20
*** – No Longer Available From Allison Transmission.
HISTORY
6838494
R RB R RB R RB R RB RB RB
23013830 29541576 23011975 29541575 23018851 29510910 23018852 29510912 29528546 29528533
R R RB R RB
5576200 5576474 25011747 25011269 29530556
RB
23018950
14 14 2 21
R
9426920
R
29536399
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–19
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
29502028 29502028 29502065 29502065 29502065 29502065 29502073 29502073 29502635 29502636
REF NO.
19B
HISTORY
14 R
29502636 29502640 29502640 29502944 29502944 29503032 29503088 29503096 29503383 29503383
09 SK SK
19 29545236 29546971
07
29
30 30
4 2
37A
27
05 01–2 05 07 13
21 8 21 52 35
21A 37E 37A
36 17 18
37A
13
37C 37D
16 16
9440087
R
9440395
R
01–2
29503805 29503833 29503833 29503834 29503834 29503839 29503843 29503843 29503843 29503894
51 34 35 10
SK
29546971
23045988
R
141113
R
6835351 23010257 23018849 29530556 23018842 29530557 29516205
R
23015998
R
23015995
R R RB
23015987 23016003 29538458
20 29546971
17B
17A RB – Replaced By
Index–20
23018906
6
07 13 21A 19B
17B SK
16085349 16085279 29504954
R
R R RB R RB RB
29503894 29503894 29503895 29503895 29503895 29503896 29503896 29503897 29503897 29503975
9440085
R
R R RB
29503383 29503383 29503507 29503507 29503508 29503508 29503643 29503643 29503643 29503805
R – Replaces
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
13
7
PART NO.
FIG NO.
REF NO.
29503975 29503975 29504623 29504624 29504811 29504812 29504837 29504838 29504943 29504944
17B
5
30 30 30 30 30 30 30 30
4 2 4 2 4 2 4 2
29504953 29504954 29504954 29505520 29505809 29506124 29506163 29506165 29506419 29506419
30 30
4 2
05 30 17B 30 30 29
23 12 24 10 11 4
29507437 29507437 29507437 29507437 29507727 29507729 29507769 29507769 29507770 29507770
12 SK SK SK 09 09 30
22 29544266 29545236 29546971 NI 18 1
30
1
29507791 29507791 29508238 29508238 29508242 29508242 29508244 29508244 29508418 29509509
33B
1
30
4
30
4
30
4
05 33A
19 1
29509511 29509512 29509513 29509637 29509735 29509886 29509889 29510362 29510362 29510910
31B 31B 31B
1 2 8
23B 30 30 37B
3 9 9 2
23B
7
*** – No Longer Available From Allison Transmission.
HISTORY R
7455773
R
29502640
R
6835973
R
23018845
R
23018860
R
6834896
R
16071996
R
16071967
R
16071980
RB
29543432
R
23046730
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
29510910 29510911 29510911 29510911 29510912 29510912 29510912 29510912 29510914 29510914 29510915 29510915 29510916 29510916 29511325 29512860 29512863 29512863 29512863 29514166
23B 38B 38B 23B 38B 38B
9 6 10 27 5 9
38B
2
38B
HISTORY R
23049373
R
23049374
R
23018847
R *** R RB
23018854
1
38B
29514166 29514213 29514214 29514479 29514479 29514480 29514480 29516202 29516202 29516203
7
37E 23B SK
39 8 29544266
37B
4
30 30 29
4 2 27
29
13
31A
1
31A
1
31A
1
23045105
R
23045066
R R
6838186 23045755
R
23041983
R
23041984
R
29503839
FIG NO.
29521811 29521812 29521835 29521836 29521841 29521842 29524652 29524652 29524652 29524652
30 30 30 30 30 30 26A 26B 27A 27B
4 2 4 2 4 2 32 32 22 3
29524652 29524652 29524652 29524652 29525001 29525002 29525003 29525004 29525006 29525007
27C 27D
26 3
29525008 29525008 29525012 29525012 29525012 29525028 29525028 29525029 29525029 29525039
37A 37A 37A 37A 37A
7 7 6 6 1
37A 23B 37A 37A 37A 22 22 22 SK 22
1 29 1 6 7 7 14 15 29544266 16
29525044 29525044 29525044 29525046 29525046 29525047 29525047 29525047 29525047 29525047
1
RB – Replaced By
20100101
6838185
PART NO.
29525039 29525039 29525039 29525044 29525044 29525044 29525044 29525044 29525044 29525044
31A
29516451 29519129 29519856 29519858 29519859 29520043 29520044 29520046 29520046 29520047
23018848 29538465
R
R
29516203 29516204 29516204 29516205 29516205 29516444 29516445 29516446 29516447 29516450
R – Replaces
REF NO.
PARTS CATALOG PC1830EN
*** – No Longer Available From Allison Transmission.
REF NO.
23B 23B
20 12
05 05 05
20 21 21
25
20
23A 23B
3 4
22
3
22
2
23A
9
23B
15
09 24A 24C 26A 26B 27A 27A
9 16 12 52 53 16 21
27C 27C 28 09 21A 07 09 21A 25 25
20 25 3 5 3 15 7 5 15 21
HISTORY
R R *** *** RB
110535 110537
6778691
*** RB
29541756
R
433142
R
6833162
R
6833161
R R
6770357 23010426
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–21
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
REF NO.
22 07 29 SK
4 19 14 —
29525048 29525049 29525051 29525191 29525191 29525645 29526851 29526851 29526852 29526852
HISTORY RB
29526853 29526853 29527104 29527355 29527355 29527356 29527356 29527357 29527357 29527358
03
5
03
2
03 17A
29527358 29527359 29527359 29527359 29527360 29527360 29527361 29527361 29527362 29527362
27C
2
28
4
26A
29527368 29527368 29527369 29527369 29527376 29527376 29527528 29527528 29527528 29528533
29536399
R
23047900
R
23047901
R
23047902
R RB R RB R RB R
6834880 29537434 6834881 29537435 23014167 29530093 23014168
RB
29530094
R
23010286
R
23045750
R
23011886
R
23011885
R
23011884
R R RB
23011883 23045752 29541408
R
23045874
R
23045875
R RB R RB
23017431 29530096 23017433 29530097
2 51 50
24C
11
24C
5
26A 26B 27A 27C
RB
13
24 28
26A
54 55 25 29 R
24C RB – Replaced By
Index–22
29542780
3
27A 27C
28
29527363 29527363 29527364 29527364 29527365 29527365 29527366 29527366 29527367 29527367
R – Replaces
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
5
9428493
PART NO.
FIG NO.
29528533 29528535 29528535 29528536 29528536 29528537 29528537 29528538 29528538 29528539 29528539 29528540 29528540 29528541 29528541 29528542 29528542 29528543 29528543 29528544
REF NO.
24A
6
24A
5
26B
52
26B
51
29528544 29528545 29528545 29528546 29528546 29528548 29528548 29528554 29528555 29528556
28
2
37F 37F 37F
6 5 12
29528558 29528558 29528559 29528560 29528560 29528560 29528580 29528580 29528580 29528580
37E 37F 37F 37E 37E 37F 31D 31D 31D 31E
9 7 10 10 23 11 15 20 24 23
29528580 29528580 29528630 29528630 29528630 29528630 29528770 29528770 29528771 29528772
31E 31E 23A 23B
28 32 6 12
*** – No Longer Available From Allison Transmission.
05
6
37E 37E
18 45
HISTORY R
23049387
R
23013844
R R RB R RB R
23013971 23016025 29541731 23016026 29541730 23014169
RB R RB R RB R RB
29530095 23013979 29541753 23013978 29541754 23016678 29541755
R
23018300
R R RB R RB
23018301 23018302 29541388 23049385 29541389
R
23018308
R R
6770558 23010425
R
23018311
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
29528773 29528786 29528787 29528789 29528790 29528792 29528794 29528795 29528798 29528799
37E 37E 37E 37E 37E 37E 37E 37E 37E 37E
20 41 38 34 33 5 7 6 35 36
29530095 29530096 29530096 29530097 29530097 29530472 29530472 29530475 29530475 29530556
29529026 29529027 29529053 29529054 29529087 29529088 29529315 29529315 29529602 29529602
08 08 30 30 30 30
32 31 4 2 4 2 R RB
29529602 29529603 29529603 29529603 29529604 29529604 29529604 29529604 29529605 29529605 29529605 29529653 29529657 29529657 29529657 29529961 29529964 29529965 29529966 29529967
22 29544266
09 SK
16 29544266
21A 21B SK
1 1 29544266
13 SK
18 29544266
29 23B 23B 38B 37F 37E 37E 37E 37E
7 5 25 3 21 11 16 22 21
17A 17B
7 5
37E 09
12 4
R
6777645
R
6832896
R
6831992
R
29529971 29529971 29529971 29529975 29530093 29530093 29530094 29530094 29530095 29530095 R – Replaces
07 SK
R
09
RB – Replaced By
20100101
23018304 29541390
6837352
23048029
R R RB
29527357 29527358 29530095
R
29528539
3
FIG NO.
PARTS CATALOG PC1830EN
REF NO.
37E 37F 37E 37F 23A
24 9 25 13 18
29530556 29530556 29530556 29530557 29530557 29532732 29532733 29532734 29532735 29532736
23B
1
29532738 29533080 29533227 29533228 29533229 29534003 29534003 29534579 29534580 29534581 29534581 29534582 29534582 29534597 29534598 29534611 29534612 29534621 29534622 29535697 29535697 29535698 29535698 29535907 29535908 29535937 29535947 29535948 29535951 29535952
*** – No Longer Available From Allison Transmission.
23B
24
37E 37E 37E 37E 37E
32 43 42 14 13
37E 37E 31B 31B 31B 09
44 4 1 2 8 17
30
4
30
2
30 30 30 30 30 30 03
4 2 4 2 4 2 14
03
12
30 30 37F 37E 37E 37E 30
13 13 3 15 19 19 6
HISTORY R R RB R RB
29530094 29527368 29537425 29527369 29537426
R R
25011747 29503833
R
29503834
R RB RB
23049097 29534581 29534582
R
29534579
R
29534580
R
23013872
R
23013871
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–23
PARTS CATALOG PC1830EN
PART NO.
FIG NO.
29535979 29536090 29536091 29536092 29536132 29536133 29536399 29536399 29536399 29536480
37E
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG REF NO.
HISTORY
8
PART NO.
FIG NO.
REF NO.
24C
5
29537435 29537435 29537436 29537436 29537437 29537449 29537506 29537607 29537806 29537806
29536509 29536510 29536511 29536514 29536515 29536528 29536529 29536604 29536651 29536652
24C 26A 26A 26A 26A 26A 26A 37E 30 30
21 17 14 14 17 9 9 40 4 2
29537807 29537808 29537808 29538025 29538101 29538102 29538109 29538110 29538115 29538116
29536685 29536686 29536707 29536708 29536709 29536713 29536714 29536720 29536721 29536843
37E 37E 15C
37 NI 1
15C 15C 24A
13 14 17
29538119 29538120 29538135 29538136 29538145 29538146 29538376 29538430 29538431 29538431
30 30 30 30 30 30 37F 31E 31E 31E
4 2 4 2 4 2 1 10 11 16
29536843 29536843 29536925 29536925 29536930 29536931 29536937 29536938 29536988 29536988
24B
23
37E 37F 37E 37E 37E 37E 07 13
3 2 1 1 2 2 53 36
29538432 29538434 29538449 29538450 29538455 29538457 29538458 29538458 29538459 29538459
31E 31E 03 03 19B 19B 19B
14 2 12 14 7 9 2
19B
3
29536988 29537262 29537391 29537392 29537425 29537425 29537426 29537426 29537434 29537434
21A 37F 35 35 07
37 4 8 14 13
19B 19B
5 8
01–2 01–2
3 4
07
12
21A
4
29538460 29538465 29538465 29538547 29538566 29538994 29538994 29538995 29538995 29539552
R – Replaces
RB – Replaced By
RB 27C
2
30 30
8 7
RB
R RB R
RB RB RB RB
R
Index–24
29541409 29541410
9441886 29502027 29525645
29541294 29541374 29541597 29541373
5620807
R
29530096
R
29530097
R
29527355
*** – No Longer Available From Allison Transmission.
21A
2
21A
4
21A 10 24C 35 10
2 4 11 11 20
13 13
5 8
37F 30 30 30 30
8 4 2 4 2
HISTORY R
29527356
R
29541730
R
6884309
R
29541732
RB RB
29539713 29539714
*** *** *** ***
R
29503897
R
23016004
R
29511325
R RB R RB RB
23049099 29542390 23049116 29542391 29541413
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
29539553 29539701 29539702 29539713 29539713 29539714 29539714 29539717 29539718 29539723
27A 30 30 30
2 4 2 4
30
2
30 30 30
4 2 4
29539724 29540488 29540488 29540984 29541294 29541294 29541344 29541345 29541353 29541373
30 07
2 17
37F 15C
20 17
HISTORY
R R
R
SK SK
29538115 29538116
6762141
R
29536708
RB
29541555
29544266 29544266
15C
11
29541410 29541413 29541413 29541542 29541542 29541555 29541555 29541573 29541573 29541574
15C SK 26A 26A 26A 26A 26B
17 29543997 60 66 71 77 62
29541574 29541574 29541574 29541575 29541575 29541576 29541576 29541583 29541583 29541583
29541382 29541382 29541382 29541382 29541382 29541382 29541382 29541384 29541384 29541384
26B 26B 26B 28 28 SK SK 26A 26B SK
69 76 87 10 16 29543956 29543997 78 88 29543956
29541588 29541591 29541591 29541591 29541594 29541597 29541597 29541598 29541716 29541716
29541384 29541384 29541384 29541385 29541385 29541385 29541387 29541387 29541387 29541388
SK SK
29543997 29544266
29541722 29541722 29541730 29541730 29541731 29541731 29541732 29541732 29541733 29541733
26A SK
79 29543997
26B SK
89 29543956
26B
9
RB – Replaced By
20100101
29536714 29536709 29541749
R
23010282
R
23011082
R
23018307
FIG NO.
29541388 29541389 29541389 29541390 29541390 29541408 29541408 29541409 29541409 29541410
29541373 29541374 29541374 29541375 29541375 29541382 29541382 29541382 29541382 29541382
R – Replaces
R R RB
PART NO.
*** – No Longer Available From Allison Transmission.
REF NO.
26B
9
26B
9
26A
9
26A
9
26A
9
26A
9
29
5
10
9
10
7
SK SK
29543956 29543997
09 SK SK
17 29543956 29543997
17A 19B SK
3 11 29543956
17A 15C
2 2
17A 14
4 5
14
HISTORY R
29528545
R
29528546
R
29529315
R
29527365
R
29536090
R
29536092
R
29539552
R R RB
6836614 29541353 29544959
R
23015575
R R RB R RB
23015576 23049164 29543958 23049163 29543957
R
23015996
R
29536713
R
23015575
R R RB R RB R RB R RB
23015576 29528538 29537436 29528537 29537437 23017505 29537808 23017511 29547807
3
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–25
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
29541749 29541749 29541749 29541753 29541753 29541754 29541754 29541754 29541754 29541755 29541755 29541756 29541756 29541757 29541891 29541892 29542023 29542098 29542098 29542098 29542390 29542390 29542391 29542391 29542391 29542419 29542576 29542576 29542705 29542706
REF NO.
15C SK
16 29543997
25
7
25
4
25
20
25
18
SK 07 13 21A
29543956 54 37 38
12
28
12 SK
27 29543956
23B SK
24 —
38A 38A
3 3
29542780 29542780 29542780 29542780 29542780 29543249 29543249 29543250 29543250 29543293
09 09 21A 25
6 8 20 16
25
12
25
4
31E
1
29543294 29543300 29543432 29543432 29543432 29543432 29543458 29543459 29543459 29543459
31E 30 07 13 21A
13 5 50 33 34
12 12 SK SK
25 24 29545236 29546971
R – Replaces
RB – Replaced By
HISTORY
R
29541374
R
29528540
R R RB R
29528541 29541755 29543250 29528542
RB
29541754
R
29525008
RB RB
29542576 29543956
R
29538994
R
29538995
*** R
R
29525048
R
6776208
R
R
Index–26
29541891
29541754
29509637
PART NO.
FIG NO.
REF NO.
29543462 29543463 29543463 29543463 29543464 29543464 29543465 29543465 29543466 29543466
14 14 SK SK 15A SK 15A SK 17B SK
8 6 29545236 29546971 11 29545236 7 29546971 5 29545236
29543466 29543467 29543467 29543467 29543468 29543468 29543468 29543954 29543954 29543954
SK 17B SK SK 17B SK SK 26B SK SK
29546971 11 29545236 29546971 12 29545236 29546971 6 29544266 29544267
26B SK SK
8 29544266 29544267
SK
—
29543954 29543955 29543955 29543955 29543955 29543956 29543956 29543957 29543957 29543958 29543958 29543975 29543997 29543998 29543999 29543999 29543999 29544015 29544015 29544015 29544016 29544017 29544069 29544070 29544149 29544149 29544151 29544151 29544152 29544152
*** – No Longer Available From Allison Transmission.
12
5
31D SK SK 21A 21B
1 — 29543997 6 5
07 SK SK
34 29545236 29546971
09 09 31E 31E 26B SK
4 3 13 1 73 29546971
HISTORY
R
29544151
R
29544152
R R RB
29541892 29541576 29545370
R
29541575
R
2222424
R RB R RB
23016162 29543954 23016163 29543955
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PART NO.
FIG NO.
REF NO.
HISTORY
PART NO.
29544153 29544153 29544153 29544156 29544157 29544158 29544159 29544161 29544162 29544163
26B SK SK 26B 26B 26B 26B 26B 26B 26B
48 29545236 29546971 9 9 9 9 14 14 14
29544466 29544493 29544493 29544493 29544508 29544508 29544515 29544515 29544516 29544516
29544164 29544165 29544166 29544167 29544168 29544169 29544171 29544172 29544173 29544173
26B 26B 26B 26B 27B 27D 27B 27D 27B 27D
14 17 17 15 2 2 2 2 7 6
29544516 29544517 29544517 29544517 29544518 29544518 29544518 29544558 29544558 29544561
29544174 29544175 29544176 29544178 29544178 29544178 29544240 29544241 29544242 29544250
31E 31E 31E 26B SK SK 31E 31E 31E 26A
2 13 1 33 29545236 29546971 2 13 1 1
29544561 29544561 29544563 29544564 29544564 29544565 29544565 29544565 29544565 29544666
29544250 29544250 29544250 29544250 29544251 29544252 29544258 29544259 29544260 29544261
26B SK SK
1 29544266 29544267 R
29544262 29544263 29544264 29544265 29544266 29544266 29544267 29544268 29544268 29544466 R – Replaces
24C 24C 26B 26B 26B 27D
21 5 17 14 9 20
27D 24C 27D 26B SK
2 22 21 20 —
SK SK SK 02
— 29544266 29544267 6
R
RB – Replaced By
20100101
6884443
29545237
FIG NO.
REF NO.
26A 26B
11 11
24A
18
23A
22
23A SK
23 29544266
23A SK
19 29544266
23A SK
20 29544266
38A
1
21A
13
21B
9
27B 27B 27D 27B 27D SK SK 26B
5 5 5 5 5 29545236 29546971 7
29544666 29544666 29544959 29544959 29545008 29545009 29545236 29545237 29545237 29545238
SK SK
29545236 29546971
SK
29545236
29545238 29545370 29545370 29545370 29545371 29545371 29545371 29545539 29545539 29545539
SK 12 SK
29546971 1 29546971
12 SK
4 29545236
13 SK SK
17 29545236 29546971
*** – No Longer Available From Allison Transmission.
30 30 SK
HISTORY R
9421145
R
9427847
R
6835635
R
5577310
R
5573960
R
5577427
R
5577428
R
6838455
R
2222651
R RB
29541555 29545237
RB R
29544266 29544959
R
29543957
R
23012848
2 4 —
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
Index–27
PARTS CATALOG PC1830EN
PART NO.
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
FIG NO.
REF NO.
29545540 29545540 29545540 29545541 29545541 29545541 29545661 29545661 29545661 29545662
12 SK SK 12 SK SK 12 SK SK 12
19 29545236 29546971 15 29545236 29546971 23 29545236 29546971 20
29545662 29545662 29546741 29546741 29546741 29546971 29547437 29547807 29548993
SK SK 09 SK SK SK
29545236 29546971 17 29545236 29546971 —
R – Replaces
HISTORY
R R 01–1
RB – Replaced By
Index–28
PART NO.
FIG NO.
REF NO.
HISTORY
29541731 29541733
4
*** – No Longer Available From Allison Transmission.
NI - Not Illustrated.
Copyright © 2010 Allison Transmission, Inc.
20100101
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
Legend For Foldout 1 Is On The Opposite Side Of This Page.
20101010
Copyright © 2010 Allison Transmission, Inc.
Foldout 1
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Legend For Foldout 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
— — — — — — — — — — — — — — — — — — — — — — — — —
Input flange Converter housing front cover Torque converter drive housing Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump PTO cover Engine speed sensor PTO gear Retarder rotor Input bearing retainer Turbine speed sensor Splitter-low clutch Splitter clutch hub Splitter-high clutch Splitter ring gear Main housing High-range clutch Intermediate- and high-range clutch hub Intermediate-range clutch Intermediate- and low-range piston housing Low-range ring gear Low-range clutch
Foldout 1
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
— — — — — — — — — — — — — — — — — — — — — — — — —
Reverse-range clutch Rear cover Output speed sensor Parking brake Output flange Output shaft Reverse-range sun gear Reverse-range ring gear Reverse-range planetary carrier Low-range sun gear Low-range planetary carrier Intermediate-range sun gear Intermediate-range planetary carrier Splitter output shaft Splitter planetary carrier Oil pan Splitter input shaft Input pump idler gear Accessory drive cover Oil pump drive gear Input pump Scavenge pump Turbine shaft Flywheel Flexplate assembly
Copyright © 2010 Allison Transmission, Inc.
20101010
F OLDOUT 1
4
5
6
7 8
9
10
3
4
5
6
7
8
9
10
11
12
16 13 14
17
18 19
20
21
23
24
37
36
25
26
27
28
29
30
15
22 2
1
43
50 49
48
43
48 44
44 38
47
46
45
47
46
45
42
41
40
35
34 33 32
31
39
VH05092.02.00
Foldout 1. 9610 Series Transmission—Cross Section
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PARTS CATALOG PC1830EN
Legend For Foldout 2 Is On The Opposite Side Of This Page.
20100101
Copyright © 2010 Allison Transmission, Inc.
Foldout 2
PARTS CATALOG PC1830EN
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG Legend For Foldout 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
— — — — — — — — — — — — — — — — — — — — — — — — —
Input flange Converter housing front cover Torque converter drive housing Lockup clutch Converter housing Torque converter turbine Torque converter stator Torque converter pump PTO cover Engine speed sensor PTO gear Retarder rotor Input bearing retainer Turbine speed sensor Splitter-low clutch Splitter clutch hub Splitter-high clutch Splitter ring gear Main housing High-range clutch Intermediate- and high-range clutch hub Intermediate-range clutch Intermediate- and low-range piston housing Low-range ring gear Low-range clutch
Foldout 2
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
— — — — — — — — — — — — — — — — — — — — — — — — —
High-intermediate range clutch Rear cover Output speed sensor Parking brake Output flange Output shaft High-intermediate-range sun gear High-intermediate-range ring gear High-intermediate-range planetary carrier Low-range sun gear Low-range planetary carrier Intermediate-range sun gear Intermediate-range planetary carrier Splitter output shaft Splitter planetary carrier Oil pan Splitter input shaft Input pump idler gear Accessory drive cover Oil pump drive gear Input pump Scavenge pump Turbine shaft Flywheel Flexplate assembly
Copyright © 2010 Allison Transmission, Inc.
20100101
F OLDOUT 2
4
5
6
7 8 9
10
3
4
5
6
7
8
9
10
11
17
12 13
14
18 19
20
21
22
23
24
37
36
25
26
27
28
29
30
15 16
2
1
43
50 49
48
43
48 44
44 38
47
46
45
47
46
45
42
41
40
35
34 33 32
31
39
VH06128.03.00
Foldout 2. 9810 Series Transmission—Cross Section