Alibration Manual 6.1. P: Assage To Calibration Work [PDF]

Zitiervorschau

CALIBRATION MANUAL

6. CALIBRATION MANUAL 6.1. PASSAGE TO CALIBRATION WORK In order to access the calibration mode it is necessary to move the switch on the LKI board inside the display:

Calibration

Work

If the switch is moved correctly in the calibration position, the Green LED lights on. It is necessary to remember that the calibration phase can take place only if there is no delivery underway, otherwise on the display involved there appears following notice to wait until all meters are closed before showing the calibration menu:

WAITING FOR CALIBRATION DELIVERY IN PROGRESS…

While the calibration menu on the display involved appears, any displays connected are blocked and show the following message:

WAIT CALIBRATION IN PROGRESS …

To return to work mode, it is sufficient to move the internal switch in the relative position.

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6.2. DESCRIPTION OF KEYBOARD AND FUNCTIONS OF KEYS

Function key F1

Function key F2

Function key F3

Function key F4

CONFIRM Key Alphanumeric keys

CANCEL Key

The keyboard of the LKI is composed of 16 keys FUNCTIONS as follows: F1 and F2: are used for printing functions or during the display of events F3 and F4: allow scrolling up and down among the items on the menu and the elements of a list (for example list events or list of parameters) Alphanumeric keys: are used for the input of the values requested in the various phases (codes, number fields, strings, …). For input of the decimal point and of the “-“ it is necessary to maintain pressure on the key [9] for more than a second. The letters can be recalled through multiple pressures on the same key. ENTER: is used to confirm the data input CLEAR: is used to cancel a digit (rapid pressure) or the entire value input (long pressure for more than two seconds).

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6.3. SYSTEM RESET At the first power on of the TE550, it is appropriate to carry out complete reset of the system. To do this, it is sufficient to close jumpers JP4 and JP5 connected to the CPU board (see Chapter 4) and turn on the register; on all displays connected there will appear the following screen for input of the code (Level 2) in order to proceed with setting at zero: CODE ?

0

After the introduction of the code, the system continues with setting the internal memory at zero, informing the operator about the progress of the procedure through messages on the display. At the end, a message communicates the success of the operation and asks the user to restart the register. CAUTION: It is important to remember that on later start-up, for the normal FUNCTIONS of the TE550, jumpers JP4 and JP5 on the CPU board should be reset to open.

RESETTING MEMORY TE550 RESET PARAMETERS RESET TOTALIZERS RESET EVENTS RESET CODES RESET COMPLETED SHUTTING DOWN AND RESTART REGISTER

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6.4. MAIN MENU Once there is access to the calibration mode, the main menu appears on the display involved (that in which was position of the calibration-work switch was varied). The screen is divided into three parts: the first band above contains help messages to guide the user in the various operations, and the information on the date and current time; in large central area is the true menu through which access to the diverse functions (see paragraphs below) of the calibration is possible; the band below is used to show later information according to the function in progress.

[F3/F4] SCROLL MENU [ENT] CONFIRM Help strings for the user

CALIBRATE

01/18/2005 11:03:47 Date and time

PARAMETERS HARDWARE TEST DATE AND TIME LANGUAGE EVENTS

Area reserved for special information

From the calibration menu it is possible to show and modify the main settings of the register (date and time, language used), and parameters for FUNCTIONS (on input of a code), and test of the hardware and events memorized (start-up, power off, delivery, …). Using the function keys [F3 ▼] and [F4 ▲] it is possible to scroll down among the items on the menu; to confirm a choice, it is sufficient to press the key [ENTER].

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6.5. TABLE PARAMETERS 6.5.1.

Organization and description

The TE550 owes its flexibility to the vast number of parameters which allow it, with correct configuration, to adapt itself to a wide variety of demands and situations. The main structure offers 1000 parameters, grouped in categories: Group

Description

General parameters

0xx

Configuration Probes Errors Display Timer Function Unit of measure The parameters of this group refer to the FUNCTIONS of the register and have value for all modules connected to it. Parts of this category, for example, are options relative to the unit of measure.

1xx

General blending settings

The parameters of this group refer to the blending procedure.

Parameters relating to measurement equipment

2xx 3xx

Encoder Meter Pulses The parameters of this group refer to single meters and encoder, and allow configuration of characteristics that may differ from one to another (for example the direction of rotation of the encoder)

Parameters relating to serial ports

COM1 COM2 The parameters of this group allow separate configuration of the two serial ports

Parameters relating to the external units

4xx 5xx

Printer + Ticket The parameters of this group allow configuration of the various external units connected to the register (for example configuration of the printer and of the printing ticket)

Parameters relating to input/output

CPU and CMOD Inputs Output CPU The parameters of this group allow configuration of inputs and outputs of the TE550

Parameters relating to the products

6xx..7xx

Prod1 Prod2 Prod3 Prod4 The parameters of this group allow arrangement of values relative to the description of the 4 products used in the blending process

8xx..9xx

Parameters relating to the recipes

The parameters of this group allow one to define recipes for various blend products

For a detailed description of single parameters read Appendix 8.4.

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6.5.2.

Display, modification and printing

On selecting the item PARAMETERS from the main menu and confirming with the [ENTER] key, 3 options will appear on the display. TABLE, CALIBRATION AND RESET. The first option will display a grid of the parameters. PARAMETERS TABLE CALIBRATION RESET

In this mode it is possible to show, modify and print all parameters used from the TE550. A mask illustrated as follows appears on the display: [F3] NEXT

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[ENT] MODIFY LIST OF

11:03:47

PARAMETERS

002

REGISTER ADDRESS

1

003

NUMBER OF METER

4

010

TEMP. READING

011

TEMPERATURE SCALE

YES °C

The parameter selected is shown by a frame; through the function keys [F3 ▼] and [F4 ▲] it is possible to move on the line below or above and scroll down the list. Alternatively, it is possible to reach a parameter directly by keying in slowly the digits that make up the number. Supposing one wishes to move to parameter 436, a solution is to scroll down the list item per item; the alternative is to key in succession the keys [4], [3], [6]: after having pressed [4] the selection moves automatically to parameter 400 while a cursor shows that the system is waiting for the choice of the second digit (see figures below), similarly after pressure of the key [3] selection passes to parameter 430, and so on until completion of the number. LIST OF PARAMETERS

400

NUM. PRINTS PRODUCED

1

401

NUM. CARD PRINTS

1

402

AUTO PRINTING CONSUNTIVO USE OF EXTENDED CHAR.

403

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YES NO

95

CALIBRATION MANUAL Obviously, for direct movement to a parameter, it is not necessary to write all 3 digits but, having reached the point involved, it is possible to continue to move through the function keys [F3 ▼], [F4 ▲]. Additionally, if during the input of the parameter number to which one moves through one digit and another, more than 3 seconds pass, the system considers the movement completed. For modification of the parameter selected, it is necessary to press the key [ENTER]: the value of the parameter is shown; on the lower band of the display are shown the minimum and maximum allowed and the value above. If the parameter is input directly (or there is no choice among pre-set values, as for example YES/NO), it is possible to input the new value through the keyboard following the format allowed (whole numbers, negative numbers, strings, …). To confirm, it is sufficient to press [ENTER], while to cancel the operation it is sufficient to cancel the value input and press [CLEAR] again. 01/18/2005

[F3] NEXT [ENT] MODIFY

11:03:47

PARAMETER LIST 002

REGISTER ADDRESS

1

003

NUMBER OF METER

2

010

TEMP. READING

011

TEMPERATURE SCALE

MIN: 1

YES °C

PREVIOUS VALUE

MAX: 4

4

If the input value is not accepted, the system shows an error message and waits for the introduction of a new value. For parameters values that may be selected from a list of pre-input options use [F3 ▼], [F4 ▲]. YES NO

To confirm, it is sufficient to press the key [ENTER], while to cancel the operation, press the key [CLEAR]. IMPORTANT: not all parameters may be modified, and in such a case pressure on the key [ENTER] does not have any effect.

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CALIBRATION MANUAL During display of the grid, it is possible to print all the parameters through a menu that can be called up through pressure on the function key [F1 ►]. The choices available to the user are: print the complete list of the parameters (complete list), print the parameters included in a range that can be ordered (from … a …), print all parameters of a specific group (0xx: global, … 9xx:products). PRINTING PARAMETERS COMPLETE LIST DA… A… 0XX: GLOBAL 1XX: BLENDING

Also in this case, to scroll through the items it is necessary to use the function keys [F3 ▼] and [F4 ▲], to confirm the key [ENTER] and to cancel the operation the key [CLEAR]. It is possible to select the parameter range to be printed: INITIAL PAR.: . . . FINAL PAR.: 999

To cancel the operation, it is necessary to press [CLEAR] after having cancelled the initial value. To exit from the parameter display grid, it is sufficient to press the key [CLEAR] when it is not in the data input phase. Before exit the system ask for parameter modification saving. SAVE ? YES NO

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6.5.3.

Automatic coherence test

After the request to save the parameter changes, the register runs a coherence test of the parameters to prevent correlated parameters with contrasting values from jeopardizing the operation of the register. When incoherence is detected, the system requests that the parameter values in question be checked and returns to the parameter table without saving; it is only to finish saving the parameters when all the incoherent cases have been resolved. PLEASE CHECK PARAMETERS 010 - 015

In the example above the register rejected the request to save and asked the operator to check the values of parameters P010 and P015 (this happens, for example, when the temperature reading is disabled and the compensate volume calculation is left enabled).

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6.6. CALIBRATION 6.6.1.

Introduction

In the PARAMETERS menu it is possible to find the CALIBRATION item: it allows access to a group of useful commands to perform calibration of probes and meters PARAMETERS

TABLE CALIBRATION RESET

After having confirmed with [ENTER] the CALIBRATION item, the list of the meters connected to the system appears on the display, and after having selected the one of interest (keys [F3 ▼] and [F4 ▲] to scroll down, key [ENTER] to confirm) it is possible to choose whether to calibrate the meter or one of the sensors connected (for example temperature sensor, density sensor …). [F3/F4] SCROLL MENU

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[ENT] CONFIRM CALIBRATION METER 1

11:03:47 METER 1

METER 2

METER

METER 3 METER 4

PROBE PT100

Also in this case, it is possible to select the device involved through the function keys [F3 ▼] and [F4 ▲], [ENTER] to confirm; to exit from the lower menu and return to the level above it is sufficient to press the key [CLEAR].

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6.6.2.

Calibration of the meter

Calibration of the meter consists of simplified delivery, in which it is necessary to select the quantity of sample to delivery. PRESET

1000

After having set the choices indicated above, the system waits for start key ([F1 ◄]) to open the valves and initiate the delivery; during this phase it is best to remember that – even in the case of calibration – all parameters associated with the normal delivery of work are active. [F1] START DELIVERY

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[F2] CANCEL METER 1

11:03:47 PRESET: PARTIAL:

1000.0 0.0

DELIVERY:

0

TEMPERATURE:

21.5 °C

ATTM

At the end of the delivery, the register requires the input of the master prover to calculate the meter error. MASTER ?

998.7 After having confirmed the value input with the key [ENTER], the system performs calculation of the error (expressed in hundredths of ‰) and shows the results in a summary window in which is indicated also the number of invalid pulses occurred during the delivery test. After having analyzed the data, the user can TE550 Manual

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MANUALE TARATURA decide whether to accept the results (and modify automatically the parameters relative to the meter) with the key [ENTER], or cancel the operation through the key [CLEAR].

[ENT] CONFIRM

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[CLR] CANCEL

11:03:47

METER 1 MASTER:

998.7

PARTIAL:

1000.2

STATIC ERROR:

-150

SPURIOUS PULSES:

3

TEMPERATURE:

21.5 °C

CLOSE

IMPORTANT: The static error is expressed in hundredths of a volume unit and represents the calculated error of a supply of 1000 units (that is the error of ‰ expressed in hundredths)

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6.6.3.

Calibration of the temperature probe

Calibration of the temperature probe consists of consecutive reading of the minimum and maximum values of resistance relative to the range of FUNCTIONS for the PT100. Once access to the calibration is obtained, the system requires reading of minimum resistance (Rmin): first of all it is necessary to be certain that reference resistance is correctly input into the connections of the CMOD board, therefore the operator must input the corresponding value expressed in ohms in the appropriate window, illustrated as follows: RMIN ?

89.5

After having confirmed the value input through key [ENTER], the system requires a similar process also for the resistance maximum (Rmax). At the end of the reading operations, the display shows a summary window in which are indicated the values recovered from the A/D converter for two resistances and the success of the calibration; in case of success, the register automatically memorizes on the CMOD board the parameters relative to the probe.

[ENT] CONFIRM

01/18/2005

[CLR] CANCEL

11:03:47

METER 1

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A/D MIN READING:

76

A/D MAX READING:

4030

CALIBRATION:

OK

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6.6.4.

Calibration of the Density Probe

The calibration of the density probe consists of entering a minimum and maximum current value (4-20mA) relative to the range of use of the device. Once the calibration menu has been accessed the system requests a current value which corresponds to the minimum density (Dmin): It is recommended, however, to do a check if the analogue input of the CMOD board that is to be calibrated shows the correct measurement. If this is the case the operator may enter the corresponding value expressed in kg/m3 into the window, as illustrated: DMIN ?

680.0

After having confirmed the entered value by pressing the ENTER key, the system requests the operator to carry out the same procedure for the maximum density value (Dmax). At the end of this process the system displays a summary of all the returned current values from the A/D converter for the two densities and the calibration result. In the case of a positive result the counter automatically saves the parameters relative to the probe onto the CMOD board. [ENT] CONFERMA

18/01/2005 11:03:47

METER 1

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VALORE MIN:

421

VALORE MAX:

4062

CALIBRAZIONE:

OK

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6.6.5.

Calibration of the Pressure Probe

The calibration of the pressure probe consists of entering a minimum and maximum current value (4-20mA) relative to the range of use of the device. Once the calibration menu has been accessed the system requests a current value which corresponds to the minimum pressure (Pmin): It is recommended, however, to do a check if the analogue input of the CMOD board that is to be calibrated shows the correct measurement. If this is the case the operator may enter the corresponding value expressed in psig into the window, as illustrated: PMIN ?

10.0

After having confirmed the entered value by pressing the ENTER key, the system requests the operator to carry out the same procedure for the maximum pressure value (Pmax). At the end of this process the system displays a summary of all the returned current values from the A/D converter for the two pressures and the calibration result. In the case of a positive result the counter automatically saves the parameters relative to the probe onto the CMOD board. [ENT] CONFERMA

18/01/2005 11:03:47

METER 1

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VALORE MIN:

278

VALORE MAX:

4030

CALIBRAZIONE:

OK

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6.7. RESET OF PARAMETERS The reset command restores the default values for all the parameters. This procedure is not reversible, so a confirmation is requested before proceeding. As the other partial resets, this command is stored as event in the data memory (see Chapter 6). RESET ? YES NO

WARNING: the reset procedure can not be stopped or cancelled, so a previous print of the current parameters is strictly recommended.

6.8. DATE AND TIME After having selected and confirmed the DATE AND TIME item on the main menu, a second screen appears on the display in which it is possible to indicate which value one wishes to change: [F3/F4] SCROLL MENU

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[ENT] CONFIRM

11:03:47

CALIBRATION

PARAMETERS HARDWARE TEST DATE AND TIME LANGUAGE EVENTS

DATE/TIME DATE TIME

Through the function keys [F3 ▼] and [F4 ▲] it is possible to show one item or another; to confirm, it is necessary to press [ENTER], while to cancel and return to the main menu it is sufficient to press the key [CLEAR]. TE550 Manual

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CALIBRATION MANUAL The following window is for modifying the date and time: in both cases, the current value is indicated on the line above, while the new one is shown on the second. To input the date, it is necessary to cancel the current one through pressure on the key [CLEAR]; therefore, use the alphanumeric keys to input one digit at a time. In the case in which the data input is not recognized as acceptable (for example, for the date, February 31), the register signals an error and waits for the new value (the format is European standard “dd/mm/yyyy”). INPUT DATE CURRENT DATE: NEW DATE:

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INPUT TIME 01/18/2005 ../../....

CURRENT TIME: 09:10:46 NEW TIME:

..:..:..

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6.9. CALCULATION OF THE COMPENSATED WEIGHT AND VOLUME 6.9.1.

Standard of Reference

The compensated volume is calculated according to the following standards: API (rev. 05/2004), table 24A/54A, 24B/54B, 24C/54C, 23E/24E, by means of temperature, density and/or pressure probes. The following table shows the density range for each type of product, according to API standard: 3

Product type

Density (Kg/m )

Crude oil Refined product Lubricating oil LPG

6.9.2.

610.6 ÷ 1163.5 838.3 ÷ 1163.5 787.5 ÷ 838.2 770.3 ÷ 787.4 610.6 ÷ 770.2 800.9 ÷ 1163.5 500.0 ÷ 650.0

Fuel oils Jet fuels Transition zone Gasoline

Calculation Method

The TE550 allows one to select the calculation method desired, according to available data (ex. density @ 15°C, expansion coefficient,…) and the required result. The following table illustrates all available methods (■: available, □:not available). METHOD TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6

TEMP.

■ ■ ■ ■ □ ■

DENS.

□ □ □ □ ■ ■

AVAILABLE DATA PRESS. DENS.15°C

□ □ ■ ■ □ □

■ □ ■ ■ □ □

ALFA 15°C

□ ■ □ ■ □ ■

PROD.

■ □ ■ □ □ □

COMPENSATION (TEMP)

■ ■ ■ ■ □ ■

RESULT COMPENSATION (PRESS.)

□ □ ■ ■ □ □

WEIGHT

■ □ ■ ■ ■ ■

TYPE1: with knowledge of the ambient temperature, the density of the product at 15°C and the type of product one can derive the volume which has been compensated by temperature and weight. TYPE2: with knowledge of the ambient temperature and the expansion coefficient of the product at 15°C one can derive the volume which has been compensated by temperature. TYPE3: with knowledge of the ambient temperature and pressure, the density of the product at 15°C and the type of product one can derive the volume which has been compensated by temperature, pressure and weight. TYPE4: with knowledge of the ambient temperature and pressure, the density of the product at 15°C and the expansion coefficient of the product at 15°C one can derive the volume which has been compensated by temperature, pressure and weight. TYPE5: with knowledge of the ambient density of the product one can derive the weight. TYPE6: with knowledge of the ambient temperature, the ambient density of the product and the expansion coefficient of the product at 15°C one can derive the volume which has been compensated by temperature and weight.

IMPORTANT: when LPG is selected, only TYPE1 method is allowed. TE550 Manual

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6.10. MASS METER

NEW!

The TE550 can be connected to mass meters (in place of volumetric meter) in order to measure directly a mass and not a volume. To select the type of meters connected to the system it is necessary to change parameter P009.

PART. ACT. (KG)

P (KG)

0

KG/MIN

2000 TOTAL ACT. (KG)

0

1905078

AM AM -- -[F1] START

PRODUCT 1 PARZ (KG) % (70)

0.0

PRODUCT 2 PARZ (KG) % (30)

0.0

PRODUCT 3 PARZ (KG) % * NOT USED *

PRODUCT 4 PARZ (KG) % * NOT USED *

In case of mass meter, all values showed on screen or printed are referred to weight; all values indicating volume or compensated volume will be automatically disabled.

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6.11. MANAGEMENT OF THE VALVES 6.11.1. Control logic of the double stage valve When the TE550 is configured for the control of a double stage valve, the logic used is the one described in the following diagram: initially the solenoid valves are disabled, in the low flow phase only the LF valve is activated, in the high flow phase both LF and HF valves are engaged.

HF VALVE

LF VALVE

LF

HF

CAPACITY

LF

6.11.2. Control Logic of the digital valve When the TE550 is configured for the control of a digital valve, the logic used is the one described in the following diagram: initially the two solenoid valves are disabled, in order to increase the capacity come both NC and NO valves are activated, in order to stabilize the capacity only the NO valve is adjusted , in order to diminish the capacity both valves are deactivated. -

+

=

+

=

-

=

NC VALVE

NO VALVE

CAPACITY LF

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HF

LF

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6.11.3. Auto-learning Algorithm

NEW!

The management of the digital valve is entrusted to an algorithm in a position to learn the behaviour of the hydraulic system, constantly improving the precision of the regulation at each intervention. The two main parameters of this algorithm can be verified in the summary window of the test of the corresponding CMOD (see paragraph 4,9): DV K-UP and DV K-DOWN supply an indication according to the answer of the system; initially both coefficients are placed at 1.00: the greater their value, the greater the time that the system requires before the flow capacity commences to be adjusted. IMPORTANT: in order to allow the algorithm to manage the digital valve, in order to learn the behaviour of the system, it is advised to initially carry out some test deliveries, repeatedly passing from the state of low flow to one of high flow (and vice versa).

6.12. BLEND MANAGEMENT 6.12.1. Recipe

Blend ratio (according to recipe): Condition of Product:

Product 1

Product 2

66.6%

33.3%

Master

Slave

Product 3

Product 4

0%

0%

Not used

Not used

The flow rate of the product set as Slave is calculated as a percentage of the actual flow rate of the product set as Master (which is always the product making up the highest percentage of the recipe). This means that low and high flow rates of the Slave are always a percentage of the low and high flow rates of the Master.

6.12.2.

Blending Modes

There are two blend modes to choose from, standard and purge mode. Standard mode allows one to deliver a product according to a specific recipe, achieved by regulating the flow rates of the various blend components according to a recipe. Purge mode adds the ability to deliver a set amount of the component previously set as Master after the end of the main delivery. This allows one to flush the pipeline and ensure a better quality blend when the procedure is restarted later.

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CALIBRATION MANUAL A) Standard Mode The Slave product follows the Master product, always keeping to a flow rate set according to a percentage of the Master flow rate in order to achieve the recipe required final blend ratio. Final low flow zone: Low flow rate of the Slave at the end of the delivery is set at a fixed value, which remains stable until the Slave portion of the recipe has been completed, upon which the flow rate is halted. This low flow rate value is entirely independent from the Master flow rate. Master Slave

HF

LF

HF

LF

LF LF

Final low flow zone

B) Purge Mode Same as Standard mode, but with added pipeline flush procedure after a set time period (T) from the end of the main delivery. The total flush amount is a fixed value and is always made up of the remaining Master product (held back from the preceeding delivery process) needed to complete the recipe. The flow rate used is the Master product’s previous low flow rate. T: Time set between the end of the main blending procedure and the commencement of the purge flow. During this time period the pump is deactivated and all the valves are kept closed. Master

HF

Slave

T LF LF

HF

LF

LF

LF Final low flow zone

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6.12.3.

Minimum flow limit

As the valve dimensions allow for flow rates only above a certain minimum valve, the flow rates which fall below this limit are held back. The resulting percentage error of missing product builds up to a set value, upon which the product amount suppressed is released into the blend flow. This happens often with products making up only a small percentage of a loaded recipe as it results in the ratio-induced flow rate being too low for the valve to handle. Master

LF

Slave (valve imposed flow rate) Slave (recipe required flow rate)

LF

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6.13. CONFIGURABLE INPUTS 6.13.1.

NEW!

Associated functions

The register provides for 8 completely configurable inputs (1 for CMOD + 4 on CPU card) associated to the meters, as well as the carried out function. The following table summarizes the states that can be associated to each of the inputs:

6.13.2.

Function

Description

Consent

The input is used to supply alarm signals to the register, which are able to stop a delivery in progress or to prevent the predetermination of an amount. The configuration allows one to specify if the interrupted delivery can be resumed (manually or automatically), and to set the number of interruptions which are permitted to take place before the distribution is shut-down definitively.

Force HF

The input is used in order to force the state of high flow during the delivery (IMPORTANT: avoid the simultaneous use of the FORCE LF command!)

Force LF

The input is used in order to force the state of low flow during the delivery (IMPORTANT: avoid the simultaneous use of the FORCE HF command!)

Remote Start

The input is used in order to connect a remote START push-button to the register (with analogous function to that present on the display)

Remote Stop

The input is used in order to connect a remote STOP push-button to the register (with analogous function to that present on the display)

Reset Deadman

The input is used in order to connect a reset device for the deadman timer to the register.

Configuration specification 0 A B C D 0 0 0 0

Values make sense only if the input is configured as consent.

Leave at 0 Select type of input: 0: consent 1: force state of HF 2: force state of LF 3: remote START button 4: remote STOP button 5: reset DEADMAN TIMER

Not used

Max n° of alarms consented during delivery (0..9) Action in case of alarm: 0: close HF+LF 1: close HF+LF+PUMP 2: as “0” + auto start 3: as “1” + auto start Input contact type 0: N.O. 1: N.C.

IMPORTANT: some fields of the configuration specs only make sense when the input is configured as a consent. IMPORTANT: when field C is configured auto-start, the register will resume the delivery automatically when the alarm is deactivated. IMPORTANT: when the B field is configured 0, the register will consent to an infinite number of alarms during the distribution. TE550 Manual

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6.14. CONFIGURABLE OUTPUTS 6.14.1.

Description

The CPU board of the TE550 is supplied with 2 configurable O.C. outputs, which cover an immense range of possible applications (for example, the repetition of the valve controls, signalling of a specific state or error, repetition of an external alarm, indication of the selection of a specific product...).

6.14.2.

Configuration

The configuration of the inputs is specified by the corresponding code of the function that is to be assigned; in Appendix 8,5 the summary tables of the codes have been subdivided into categories. Signalling of a specific error If it is desired to associate the signalling of a specific error to a specific output, is necessary to indicate the error code in the configuration parameter (see Paragraph 6,13) (example: 117 = encoder1 not present)

Signalling of a specific status If it is desired to associate the signalling of a specific state of the register to a specific output, is necessary to indicate the error code in the configuration parameter (see Paragraph 6,13) (example 880 = system in calibration mode)

Repetition of a control If it is desired to associate the repetition of a control signal for the valves or the pump to a specific output, it is necessary to indicate the code of the output to replicate in the configuration parameter of the signal (see Paragraph 6,13). (example 901 = control LF CMOD1)

Signalling of a specific alarm in progress If it is desired to associate the signalling of a specific alarm in progress to a specific output, it is necessary to indicate the code of the alarm in its configuration parameter (see Paragraph 6,13) (example 921 = alarm 1 in progress)

Signalling of a particular product being unloaded If it is desired to associate the signalling that a particular product is being unloaded to a specific output, it is necessary to indicate the code of the product in its configuration parameter (see Paragraph 6,13). (example 951 = product 1 being unloaded).

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6.15. CONFIGURATION GUIDE 6.15.1.

Introduction

In this paragraph are illustrated procedures to follow for manual configuration of the main functions of the TE550. In order to avoid errors in modification of parameters, it is recommended to read closely Paragraph 6.5. The parameters will be indicated with the capital letter “P” followed by the number in three digits (i.e. P002 shows the parameter 002). For the complete description of all parameters, read Appendix 8.4.

6.15.2.

General: main settings

The first group of parameters that it is necessary to configure is the one relative to the general setting of the electronic register (group 0xx). Description of the system First of all it is necessary to specify, on P003, how many meters are connected to the system. P009 is used to select the type of the meters connected to the TE550: o VOLUMETRIC (the product will be measured as volume) o MASS (the product will be measured as mass) Configuration of display 

Through P032/P033 it is possible to choose how many decimal digits one wishes to show (max. 2 digits) for the partial and preset quantity respectively. P090 allows selection of the level of backlighting for single display (a choice between 25%, 50%, 75%, and 100%).

Choice of the unit of measure P011 selects the temperature scale (°C/°F) Use P070 to input the symbol (3 letters) to use for the currency P071 selects the unit of measure of the volume P072 selects the unit of measure of the weight P073 selects the unit of measure of the flow rate P074 selects the unit of measure of the density P075 selects the unit of measure of the pressure Various configurations P050 select the value of reference used for the preset P051 allows recall of the last value input (for the same product) as default quantity for the preset P054 enable Zero-Start option (see paragraph 5.9) P080 select whether or not to require identification of the user: o Not used: no identification required before the preset o PIN: before the preset is required the input of a PIN Configuration of Timer TE550 Manual

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CALIBRATION MANUAL P040 sets the duration of the stand-by stop status expressed in seconds (an interval during which no pulses may pass in order to consider the delivery concluded) P041 sets after how many seconds of no pulses, the register passes in stand-by stop (see P040) P042 sets the maximum duration of Manual stop; if such an interval is exceeded, the register automatically ends delivery in progress P043 sets the time delay for pump start (before valve command - negative value or after valve command -positive value). P044 sets the time limit for the deadman timer (see paragraph 5.10) o NOT USED: the deadman is deactivated o 1 MIN: the time limit is set to 1 minute o 2 MIN: the time limit is set to 2 minutes o 3 MIN: the time limit is set to 3 minutes o 5 MIN: the time limit is set to 5 minutes. P109 sets the initial time period in which the blend ratio error is not measured (in seconds). P110 sets the time limit (in seconds) counted down by the error timer while the blend ratio tolerance limit is superseded, which when elapsed activates an alarm. Configuration of temperature, density and pressure probes P010 enable or disable temperature reading P014 inputs the reference temperature to use for the calculation of the compensated volume P017 sets the manual temperature to use in the case of error of probe PT100 (see P016) P067 determines the manual pressure to be used in the case of a probe error (see P019). P015 selects which calculation method is to be used to derive, according to the available data, the desired result. (please refer to Paragraph 6.9.2).

6.15.3.

General: error management

Administration errors P020 allows selection of the method used for invalid pulses counting technique: o Not used: invalid pulses are ignored o Continuous: invalid pulses are counted incrementally, will reset to zero on the initiation of every delivery o Decreasing: invalid pulses are counted incrementally, and every n valid pulse (see P025) count of false pulses is decreased by 1. On the initiation of every delivery erroneous pulses are reset to zero. P024 allow selection of the maximum number of invalid pulses allowed for each delivery. P025 (see P020) Through P021 it is possible to specify how to consider pulses rotating in the opposite direction: o Not used: reverse pulses are ignored o Message: if the difference between the reverse pulses and the correct ones exceed the parameter P020, the counter interrupts the loading procedure and displays a message which requires a check of the parameter which corresponds to the correct rotational direction of the encoder. o Spurious: reverse pulses are considered invalid pulses (and added to the spurious) o Decreasing: reverse pulses decrease the totalizer system of the product

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CALIBRATION MANUAL P012/P013 input respectively the minimum and maximum threshold values for the temperature alarm (matching the scale selected, see P011): if the probe shows a temperature beyond a such range, the register communicates error status (see P016) P016 allows specification of action in case of error in temperature reading sensor PT100: o Not used: the error of the temperature probe is shown but does not stop the delivery o T.manual: in case of error the system uses manually input temperature (see P017) o Error: the error of the temperature probe causes the delivery to stop automatically o Latest good value: in case of error, the system uses the latest good temperature value detected (if any). o

o

P018 specifies how to react in the case of an error in the density sensor reading o Not used: the error of the density probe is shown but does not stop the delivery o T.manual: in case of error the system uses the manually input density (see P063, P656) o Error: the error of the density probe causes the delivery to stop automatically o Latest good value: in case of error, the system uses the latest correct density value detected (if any). P019 specifies how to react in the case of an error in the pressure sensor reading o Not used: the error of the pressure probe is shown but does not stop the delivery o T.manual: in case of error the system uses the manually input pressure (see P067) o Error: the error of the pressure probe causes the delivery to stop automatically o Latest good value: in case of error, the system uses the latest correct pressure value detected (if any). P060/P061 respectively set out the minimum and maximum threshold for the report of density values which are too low or too high. (according to the selected measurement unit, see P074): if the probe receives a density value which is outside the correct range, the system reports an error. P065/P066 respectively set out the minimum and maximum threshold for the report of pressure values which are too low or too high. If the probe receives a pressure value which is outside the correct range, the system reports an error. P023 allows specification of the quantity of product that should pass through closed valves because it is considered leakage (expressed in volume/10) P026 specifies the maximum flow rate that may be attained during the leakage without the keyboard being blocked; if such value is exceeded, the system stops the operator from planning and initiating a new delivery until the end of the leakage. P053 determines after how many days an old entry in the register may be replaced by a new one. P213/P238/P263/P288 activate the power supply tests of the encoders connected to the CMOD1/2/3/4 P111 specifies the blend ratio error tolerance limit (in %), i.e the discrepancy between the recipe required ratio and the achieved ratio (of each product). Example: Tolerance setting: 8% Recipe: 80% PRODUCT 1, 20% PRODUCT 2 Valid blend result is within: (80±6.4)% of PRODUCT 1 (20±1.6)% of PRODUCT 2

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6.15.4.

Meter

The parameters relative to the measures are in group 2xx. As follows are listed the parameters to modify for the configuration of the first meter; to obtain the number of parameters similar with reference to another meter, consult the complete table contained in Appendix 8.4. Characteristics meter 1 P200 allow assignment of a name to the meter; such string is present in the delivery ticket (see Chapter 5) and is used every time that the register refers to the same meter (i.e. in the calibration function). P201 set the value of the cyclical volume (matching the unit of measure input for volume, see P071). P202 select the type of encoder connected to the meter (single channel, 90° shifted phase) P203 shows the correct direction of rotation P204 set the number of pulses for each turn of the encoder P212 select the type of valve connected to the meter (two stage, digital) Meter 1 Valve P215 set the flow rate tolerance value when the digital value is used (see P212) P217 set the volume gap for low to high flow switch (during delivery start-up). P218 set the volume gap for high to low flow switch (during preset approaching). P219 set the volume gap (1/10 unit) for low to stop switch. Meter 1 errors P208/P209 set the minimum and maximum allowable preset volume. P210/P211 set the minimum and maximum allowable flow rate. P206 set the PT100 static error (refer to the scale selected from the parameter P011) P213 activates the power supply test of the encoder (negative test result leads to an error message being shown). Various configurations of meter 1 (CMOD1) P205 set the equivalence among one pulse and the product measured (the unit is the same of presetting parameter - P050). If the parameter is input at 0, the exit of repetition pulses is disabled. CAUTION: according to the flow rate, if the parameter assumes small values, the repetition of pulses would not function correctly (max. 400 pulses per second) P220 activates the smart closing function for the auto-learning process regarding the closure of the valves at the end of a delivery.

6.15.5.

Printer

Before proceeding with the printer configuration, it is recommended to verify if there are disused serial ports. The following description is valid for Epson TM-U295 connected to the COM1. Configuration of serial port (printer connected to COM1) P310 set the baud rate ( 9600 ) P311 set the serial connection type ( RS232 ) P312 set the frame ( N81 ) TE550 Manual

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CALIBRATION MANUAL P313 select the type of handshake to use: set the value to NOT USED To enable printer P406 disables the local printer, set its value to NO. Configuration of the ticket See Chapter 5.

6.15.6.

Alarms/Inputs

TE550 has 8 inputs (1 per CMOD + 4 on CPU board) completely configurable as alarm inputs or as control inputs (to execute a specific command, eg. to lock high flow valve). P510/P512/P514/P516/P518/P520/P522/P524 set the string shown on the display in case of alarm, they respectively refer to CMOD1/2/3/4 and CPU (only if the input is configured as alarm). P511/P513/P515/P517/P519/P521/P523/P525 set the configuration of the input, they respectively refer to CMOD1/2/3/4 and CPU (see paragraph 6.11).

6.15.7.

Outputs

P502/P503 set the contact type of the output lines on the CPU board P504/P505 select the status to be signaled on the output lines on the CPU board (see tables described in Appendix 8.5, see paragraph 6.12).

6.15.8.

Products

The TE550 can control the blending of up to 4 different products, each separately associated to a meter and a CMOD board. In the following explanation, it is assumed to configure parameters relative to Product 1; to complete the configuration of other products, please consult the table described in Appendix 8.4. Correction of meter errors (Product1) P601 sets the static error (expressed in 1/100 of volume) of the meter involved during delivery of Product 1 P602…P611 set the values of the 10 reference flow rates used to describe the linearization curve of the meter involved during delivery of Product 1 (matching the unit of measure selected, see P073) P612…P621 set the values of the corrections relative to the 10 reference flow rates used to describe the linearization curve of the meter involved during delivery of Product 1. IMPORTANT: the relative correction points must be such that the adjacent values do not have a discrepancy between them of more than 0.25%. Characteristics of the product (Product1) P622 sets the cubic dilation coefficient of the product P623 sets the value of the density of the product (matching the unit of measure selected, see P074) P624 selects the category of the product (petroleum, oil, …) TE550 Manual

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CALIBRATION MANUAL P625 sets the name of the product (max. 9 characters); if it is left blank, the product will be disabled. P626 sets the initials (max. 3 characters) of the product P627 sets the price of the product per unit of volume (matching the unit of measure selected, see P070/P071) P628 sets the ADR code relative to the product (max. 9 characters) P629 specifies the low flow capacity when the product is regulated via a digital valve. P630 specifies the high flow capacity when the product is regulated via a digital valve.

6.15.9.

Recipes

The TE550 can memorise up to 8 different recipes with user-defined blend ratios and product types. In the example below Recipe 1 is being configured. P800 sets the recipe name (max. 9 characters); if it is left blank, the recipe will be disabled. P801 sets the initials of the recipe (max. 3 characters). P802 sets the ADR code of the recipe (max. 9 characters). P803 sets the price of the blend product described by the recipe per volume unit. P804 defines the blend ratio of PRODUCT 1 (in %) P805 defines the blend ratio of PRODUCT 2 (in %) P806 defines the blend ratio of PRODUCT 3 (in %) P807 defines the blend ratio of PRODUCT 4 (in %)

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6.16. LINEARIZATION CURVE 6.16.1. Description Unlike the static error (that is always valid), the linearization curve of the meter is used to specify the committed errors at definie flowrate values. The TE550 can store up to 10 linearization points per product.

Err (‰)

Err (‰)

Flowrate (l/min)

Min Flowrate

Max flowrate

Flowrate (l/min)

Min flowrate

Max flowrate

The pictures above show two different curves: the 10 points are defined by [error; flowrate] dyad. It is not necessary to distribute regularly the points between minimum and maximum flowrate values: it is possible to concentrate them where the error variation increases (see the example above). IMORTANT: in the linearization curve, the error values of adjacent points cannot differ for more than 2,5‰.

6.16.2. Parameters The TE550 can store up to 12 linearization curves, one per product. The following example refers to product 1. P602.. P611: set the flowrate values of the 10 linearization points (accordino to the u.o.m. selected by parameter P073) P612.. P621: set the error values of the 10 linearization points. The error is expressed in tenths of ‰ (e.g. to define an error equal to 7,5‰ set parameter to 75). As described before, the maximum variation between adjacent error points cannot exceed 25 (equal to 2,5‰).

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6.16.3. Procedure to calculate the linearization points In order to trace the linearization curve, it is necessary to compare the TE550 measured volume to a Master, at different flowrates. Before starting to calculate the linearization points, it is strictly suggested to calibrate the meter in order to define the static error (refer to Paragraph 6.6.2). Generally, the linearization points are set to the minimum and maximum flowrate, and at least two middle points. To increase the accuracy of the correction, it is necessary to add extra middle points The follwing table can be used as guideline in calculating the values of the parameter referred to the linearization curve (the following example refers to product 1).

Flowrate

TE550 volume

MASTER volume

VTE

∆V

VMST

ε (‰)

VTE - VMST

Error value

(∆V / VMST) x 1000

ε (‰) x 10

A1

B1

C1

D1

E1

F1

A2

B2

C2

D2

E2

F2

A3

B3

C3

D3

E3

F3

A4

B4

C4

D4

E4

F4

A5

B5

C5

D5

E5

F5

A6

B6

C6

D6

E6

F6

A7

B7

C7

D7

E7

F7

A8

B8

C8

D8

E8

F8

A9

B9

C9

D9

E9

F9

A10

B10

C10

D10

E10

F10

Complete box A with the delviery flowrate; complete box B and C with the volume measured by the TE550 and by the Master; complete box D with the difference between the two measures (D=B-C); complete box E with the calculated error expressed in ‰ (E=(D/C)x1000); complete box F with the error expressed in tenths of ‰ (F = E x 10). IMPORTANT: values in box F must be included between -99 and +99 To enable the linearization curve, it is necessary to set parameters as described: P602=A1, P603=A2, P604=A3, P605=A4, P606=A5, P607=A6, P608=A7, P609=A8, P610=A9, P611=A10 P612=F1, P613=F2, P614=F3, P615=F4, P616=F5, P617=F6, P618=F7, P619=F8, P620=F9, P621=F10 TE550 Manual

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6.17. LANGUAGE 6.17.1.

Selecting the language

TE550 can store up to 5 languages, 1 (default language) memorized on EPROM, and 4 customizable (download from serial port) memorized on FLASH. To select a language, press [ENTER] on LANGUAGE item: a list of the available languages will be shown on display; use [F3/F4] to scroll the list and [ENTER] to confirm. [CANCEL] to go back in the menu. [F3/F4] SCROLL MENU

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CALIBRATION

PARAMETERS HARDWARE TEST DATE AND TIME LANGUAGE EVENTS

LANG. ITALIANO ENGLISH FRANCAIS

If a location in the Flash memory does not have a language loaded, in place of the name, “==========” will be written.

6.17.2.

Downloading a custom language

Importing a new custom language can be done with any serial communication program (for example HyperTerminal by Windows), by configuring the serial port to 9600 bits/s, parity N, 8 data bits and 1 stop bit (if the =+ option is present, it has to be enabled).. To start the downloading procedure the jumper JP4 on the CPU board needs to be closet and the system rebooted, in this condition the register cannot use the normal work cycle and only communicates via the serial port (the displays are not used). It is necessary to use the COM port used for PC communication (it is automatically set in RS232); for the connection use a null-modem cable. When rebooting the terminal screen will display a message asking to press the [SPACE] key in order to access the language download menu: Press [SPACE] to start downloader..

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CALIBRATION MANUAL The menu shows the following options, which can be selected by pressing the relative key (CAPITAL) indicated between brackets: =========================================== TE550 LANGUAGE DOWNLOADER ------------------------------------------[L] – Load from file [D] – Load default [W] – Write to FLASH [E] – Erase FLASH ===========================================

To be able to save a new language in Flash ([W] key) it is necessary to temporarily import it in the memory with the [L] key it is possible to download a new language taking it from a file, with the [D] key it is possible to download the default language. After pressing the [L] key, the register stand by for the data to start being sent (the file must be sent as standard ASCII text file), if the standby exceeds 30 seconds the system returns to the main menu: > Waiting for data RX (*.LNG)

During uploading of the file the integrity of the received data is checked by checking the checksum in four points, the outcome is displayed for each of these: > Part 1/4 completed - CRC: 0x3CF0 > CRC: OK. > Part 2/4 completed - CRC: 0xA052 > CRC: OK. > Part 3/4 completed - CRC: 0x72E9 > *** WARNING: INVALID CRC (0x2E88) *** > Part 4/4 completed - CRC: 0x41BD > *** WARNING: INVALID CRC (0x54CC) *** > Download completed.

If an invalid checksum is shown for one or more parts, it is necessary to repeat the file downloading operation because the data were received incorrectly. To save the downloaded language in one of the 4 locations available on Flash, press [W] on the main menu after having selected the one to be written, the system will communicate the outcome of the operation: > Writing FLASH # 1... > Done.

At the end of importing the language, it is necessary to remove jumper JP4 and reboot the register.

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6.18. EVENTS 6.18.1.

Introduction

The TE550 can store in RAM up to 1500 events, grouped by type as follows: 1

POWER ON - Date and time - Products totalizer - Leakage totalizer (x meter)

2

SHUT-DOWN

6

- Date and time - Error code - Delivery prog. number (if the error occurs during a delivery)

4

DELIVERY Products - Meter number - Delivery prog. number - Operator ID - Errors (if any) - Start date and time - End date and time - Stops and shut-offs - Product - Preset - Actual partial - Compensated partial - Delivered in weight - Delivered in value - Actual totalizer - Compensated totalizer - Totalizer in weight - Alpha value - Density value - Average temperature

- Date and time - Products totalizer - Leakage totalizer (x meter)

ERROR OR ALARM

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7

CALIBRATION - Date and time - Operator ID - Modified parameters list

LEAKAGE

Recipes - Start time and date - Operator ID - Recipe name - Delivery prog. No. - Totalizer in preset unit - Delivery amount of each product -Details on each product - End date and time - Stops and shut-offs - Errors (if any)

8

HARDWARE TEST - Date and time - Operator ID - Selected test

- Start date and time - End date and time - Meter number - Leakage volume - Leakage totalizer

9

CRASH - Date and time - Some debug information referred to the system status before the reboot.

5

SLEEP PULSES Not presently implemented

10

PARTIAL RESET - Date and time - Operator ID - Selected reset

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CALIBRATION MANUAL As it is possible to see in the table above, for each type of event the most significant information are memorized (such information may be displayed or printed). The display of events is an accessible operation, whether in work (see Par. 5.8), or in calibration through the appropriate menu item. After having confirmed with [ENTER] the item EVENTS on the main menu, the list of the registration categories appears on the display; to show the list of all memorized events of a certain type, select the relative item and press [ENTER]. [F3/F4] SCROLL MENU

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DISPLAYS EVENTS POWER ON SHUT-DOWN DELIVERY LEAKAGE BATCH

After having selected the category of events, the register requests to select the interval of time that should be considered: the search filter frame appears on the display.

FILTER DATE BEGINNING: END DATE:

01/18/2004 01/18/2005

With [F3 ▼] and [F4 ▲] it is possible to move from one field to another. To input a new value it is necessary first to cancel the old one with [CLEAR]; press [ENTER] to confirm a new value. After the confirmation of the End Date, the set-up of the search filter is considered complete and the register performs the analysis of memorized events creating a list of all the compatible operations memorized, ordered by increasing date.

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CALIBRATION MANUAL The following figure shows an example of search results for Power on type events: the list shows the indices of memorization and the date relative to the event; every element may be selected in order to access – through pressure of [ENTER] – the display of the relative details. [F3] NEXT

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START-UP LIST 00000 00001

08/01/2005 09/01/2005

09:00:04 08:57:38

00002

10/01/2005

08:59:11

00003

11/01/2005

09:02:25

INITIAL DATE 01/18/2004

FINAL DATE 01/18/2005

In the lower band of the display, are shown the information relative to the interval of time considered in the search of events; the title of the window, additionally, reminds the user of the category of events shown. If there are no events in memory compatible with the search filter selected, the message “NO EVENT FOUND.” will be displayed on the screen. During the display of the list, press [F1 ►] to print the complete list of all details of events found. Press [ENTER] to show the details of the event selected (recognizable by the box). In this case, with [F3 ▼] and [F4 ▲] it is possible to scroll through the various pages; press [F1 ►] to perform the printing of the details referred to the event selected. To exit from the display of the details press [CLEAR]; similarly, to exit from the list of events and return to the selection of the category press [CLEAR] again. The [CLEAR] key is also used to exit from the selection of the type of event to show and return to the main calibration menu.

6.18.2.

Power on and power off

This type of event supplies information relative to the power on and power off of the register. In both cases the information memorized is: Date and time of the event Area totalizator for each product (up to 12 products) at the moment of the event, and leakage totalizer (1 per meter).

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6.18.3.

Delivery

This type of event holds information relating to recipes delivered and the individual products unloaded as part of the blend product. The following is memorized for each product: Number of the meter involved Progressive number of the delivery Identification code of the operator Code of the error possibly verified during the delivery Date and time beginning delivery Date and time ending delivery Stop and power off during the delivery Name of the product delivery Value of the preset Delivery area Delivery compensated Delivery in weight Delivery in value Area totalizator Compensated totalizator Totalizator in weight Value alpha Density value Average temperature of the product during the delivery

The following is memorized for each recipe delivered: Date and time of delivery start Name of recipe Progressive number of the recipe delivery Identification code of the operator Initial and final totalizer values (in the unit of the preset) Delivery amounts of each product making up the blend (in the unit of the preset) Details relating to each product unloaded as part of the recipes, such as: Totalizer values Partial delivery values Target blend ratio and actual blend ratio achieved (in %) Progression of delivery Date and time of end of delivery Number of Stop/Start procedures during the delivery Error codes if present during a delivery

Different from all other events, the delivery presents a slightly different search filter: in fact, it is possible to specify also the type of product. FILTER DATE BEGINNING: END DATE: PRODUCT:

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CALIBRATION MANUAL By default, the third field is set to “ALL PRODUCTS AND RECIPES”; using [F1 ►] and [F2 ◄] it is possible to select a different product. The set-up of the filter is considered complete when the value of the last field (in this case the product) is confirmed with [ENTER]. In the list of events found will be shown the progressive number, date and time of the event, the initials of the product delivery. Additionally, on the lower band of the display, among the information relative to the search filter, there appears also the name of the product selected (in the following example, ALL PRODUCTS). [F3] NEXT

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DELIVERIES LIST 08/01/2005

09:32:34

00002

BE1 BE2

09/01/2005

09:13:10

00003

BE1

10/01/2005

09:22:43

00004

GA1

11/01/2005

09:17:46

00001

INITIAL DATE 01/18/2004

FINAL DATE ALL

18/01/2005

See paragraph 5.8.2 to see an example of a ticket printed containing the details on a specific product used in the recipes.

6.18.4. Leakage This type of event holds information relative to leakage. The information memorized for this type of event is the following: Start date and time End date and time Number of the meter involved Quantity of area of the leakage Leakage Totalizer

6.18.5.

Errors

This type of event holds information relative to the errors noticed. The information memorized for this type of event is: Date and time Code of the error Number of the delivery interrupted by the error (if any)

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6.18.6.

Calibration

The electronic register can memorize the history of the calibration performed up to a maximum of 5000 modified parameters, with a limit of 500 parameters per calibration session (further modifications will not be included in the history). Information memorized, in this case, is: Date and time of the calibration ID of the user that performed the calibration List of the modified parameters

6.18.7.

Hardware test

This type of event holds information relative to the hardware test performed. Information memorized for this type of event is: Date and time in which the test began ID of the user that performed the test Type of test run

For detailed information relative to hardware test, see Chapter 4.

6.18.8.

Crash

This type of event holds information relative to the status of the system before the reboot. The memorized information for this type of event is: Reboot date and time Status of LKI (1..4) Number of the last refreshed LKI Index of the last command sent to LKI Index of the last command sent to CMOD Index of the last command sent to printer Index of the last command sent to serial port Index of the last procedure performed by CPU

6.18.9.

Partial reset

This type of event hold information relative to the partial reset performed. The memorized information for this type of event is: Date and time Operator ID code Type of partial reset performed

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6.18.10. Events printout For each of the previously described events it is possible to print out a summary containing all the significant data. If the function key [F1 ►] is pressed while displaying the list, all the events on the list will be printed; to print the data fro only one of these, it is necessary to first display the event details, then press the key [F1 ►]. PRESS ENTER TO PRINT…

Before starting the printing process, the register will ask for additional confirmation: to cancel the process press the [CLEAR] key and [ENTER] to continue.

6.18.11. Events and totalizers reset The reset of events (or reset of events + totalizers) command erases data memory restoring default conditions. This procedure is not reversible, so a confirmation is requested before proceeding. As the other partial resets, this command is stored as event in the data memory (see Chapter 6). RESET ? YES NO

WARNING: the reset procedure can not be stopped or cancelled, so a previous print of the current important events is strictly recommended.

6.19. MODIFICATION OF ACCESS CODES 6.19.1.

Description of the multilevel structure

TE550 offers two modes of functioning, work and calibration, and in each of them it is possible to have access – upon input of a code – to private information and operations. The system recognizes two types of codes, Level1 and Level2, both able to be modified in the calibration phase. Through the input of the first level code it is possible to access – in work – the file of the delivery performed (for example to print the duplicate of a ticket); the input of the second level code allows access to the calibration menu (with or without limitations according to the status of the internal switch, see introduction to Chapter 6). TE550 Manual

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6.19.2.

Modification of access codes

After having selected the item CODES from main menu, the system ask for the code to modify: CODES LEVEL 1 LEVEL 2

Using [F3 ▼] and [F4 ▲] it is possible to show the item desired: [ENTER] to confirm or [CLEAR] to return to the main menu. After having selected the Level, the system requires the current code (in case of Level 1 the current code will blink as a default value): if the number is recognized as valid, the register requests insertion of the value of the new code. CAUTION: if the new code is equal to another code already present, the system will not consider it as valid and will require a new value. CURRENT CODE ?

111111

6.19.3.

NEW CODE ?

0

Loss of the code

The code of Level 2 allows access to operations that may compromise functions of the register, so it is recommended to keep it in a secure location. In case of loss of Level 1 code, it’s possible to show it on display: as illustrated in the paragraph above, requiring modification of Level 1 code the current value will blink in the input box as a default value. In case of loss of the Level 2 code, it is not possible to show the current value, but it’s possible to set a new code with an emergency procedure. To do this, first of all it’s necessary to move the internal calibration switch, therefore, at the request of the access code, insert the pre-set code (see Appendix 8.4): if such value does not correspond to the code currently present, the system will interpret it as a request for modification and pass to the request of a new value (at the end of this operation, the register will lead normally to the calibration menu). NEW CODE ?

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CALIBRATION MANUAL

6.20. ERROR MESSAGES 6.20.1. Printer errors The first category of errors that can be verified during the work of the register concern the printer. Warning messages appear on the display of the meter involved. It is still possible to ignore this type of errors and terminate the delivery: when message appears it is necessary to press the stop button relative to the display of the meter involved to access to the request code relative to cancellation of printing.

6.20.2.

*** CAUTION ***

*** CAUTION ***

PRINTER OFF

PRINTER DISCONNECTED

The printer is not turned on

The printer is turned on does not communicate with the register

*** CAUTION ***

*** CAUTION ***

PAPER OUT

PRINTER ERROR

The printer shows there is no paper in the slot

The printer generated an unexpected and unmanageable error.

Miscellaneous errors

During the calibration, the only errors that may be verified are those relative to the hardware used for the memorization of the parameters and events. When the modifications of parameters are saved, a copy of the entire table is memorized on FLASH: if this operation is not possible or is corrupted, the relative error message appears on the display (see following example):

ERR. 003 To terminate signaling of the error, press [CLEAR]. The complete description of all errors coded is reported in Appendix 8.5.

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133

APPENDICES

7. APPENDICES 7.1. TABLE OF PARAMETERS 7.1.1.

Index of parameters

In the table that follows are listed all parameters used by the electronic register. The conventions used are illustrated here below: NUMBER TEXT YES/NO MENU

TYPE (TYPE) Numeric value Maximum 9 characters Allowed 2 single values: YES / NO The value must be chosen from options proposed

0xx

GENERAL CONFIGURATION

Num Description 2 3 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 32 33 40 41 42 43 44 50 51 53 54 60

Type

Register address NUMBER Number of meters NUMBER Type of meter MENU Enabling temperature reading YES/NO Temperature scale (°C/°F) MENU Minimum temperature NUMBER Maximum temperature NUMBER Reference temperature for compensation NUMBER Calculation method MENU Temperature error management MENU Manual temperature NUMBER Blockage due to error in density MENU Blockage due to error in pressure MENU Management of encoder error MENU Management of incorrect encoder rotation error MENU Leakage tolerance NUMBER Number of spurious pulses for error NUMBER Number of correct pulses to decrease spurious pulses counter NUMBER Max. leakage flowrate NUMBER Decimal digit for partial MENU Decimal digit for preset MENU Timer status HALT NUMBER Timeout without pulse [s] NUMBER Timer status STOP [s] NUMBER Timer early opening of PUMP [s] NUMBER Timer deadman MENU Type of preset MENU Memorize last preset YES/NO Period of event memory retention NUMBER Enable Zero-Start option YES/NO Low density threshold NUMBER

TE550 Manual

R

ATTRIBUTES (ATTR) Read-only parameter

SEALING S Software sealing (password) M Mechanical sealing (switch)

Attr. Level Min M M M S M M M M M S S S S M M S M M S S S S S S S S S S S S S

1 1 -50 -50 -50 -50 0 0 0 0 0 0 0 -600 0 100

Max

Default

4 1 4 1 0 YES °C 100 -30 100 75 100 15 TYPE 1 BLOCKAGE 100 20 NOT USED NOT USED DECREASING DECREASING 9999 100 9999 30 9999 300 99 10 9999.9 9999.9 600 10 600 10 600 10 600 -1 0 ACTUAL YES 999 30 0 2000 600

134

APPENDICES 61 65 66 67 70 71 72 73 74 75 80 90

High density threshold Low pressure threshold High pressure threshold Manual pressure value for compensation Currency Unit of measure for volume Unit of measure for volume weight Unit of measure for volume flow rate Unit of measure for volume density Unit of measure for pressure User identification LKI1 : Value of backlighting

1xx

NUMBER NUMBER NUMBER NUMBER TEXT MENU MENU MENU MENU MENU MENU MENU

S S S S S M M S S S S S

100 2000 0 2000 0 2000 0 1500.0 -

1200 0 1500 100.0 E LITRES KG L/MIN KG/DM3 PSI NOT USED 75%

BLENDING

Num Description

Type

Attr. Level Min

Max

Default

101

Error recovery gain for automatic flow correction

NUMBER

S

1.0

20.0

7.0

102

Flush volume

NUMBER

S

0

999999

0

103

Minimum flow rate threshold

NUMBER

S

1.0

10.0

1.5

109

Error measurement delay

NUMBER

S

1

999

60

110

Error timer countdown period

NUMBER

S

1

999

30

111

Error tolerance (%)

NUMBER

S

0

100

5

Max

Default

2xx

METERS

Num Description

Type

200 201 202 203 204 205 206 208 209 210 211 212 213 215 217 218 219 220 225 226 227 228 229 230 231 233 234 235 236 237

TEXT NUMBER MENU MENU NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER MENU YES/NO NUMBER NUMBER NUMBER NUMBER

CMOD1: Meter name CMOD1: Cyclical volume CMOD1: Type of encoder CMOD1: Direction of rotation CMOD1: Pulses/Turn CMOD1: Repetition period CMOD1: Correction of temperature error CMOD1: MINIMUM delivery quantity CMOD1: MAXIMUM delivery quantity CMOD1: MINIMUM flow rate CMOD1: MAXIMUM flow rate CMOD1: Type of valve CMOD1: Enable power supply test of encoder CMOD1: Flow rate tolerance (%) CMOD1: HF start delay CMOD1: HF stop in advance CMOD1: LF stop in advance (in decimals) CMOD1: Enable Smart Closing CMOD2: Meter name CMOD2: Cyclical volume CMOD2: Type of encoder CMOD2: Direction of rotation CMOD2: Pulses/Turn CMOD2: Repetition period CMOD2: Correction of temperature error CMOD2: MINIMUM delivery quantity CMOD2: MAXIMUM delivery quantity CMOD2: MINIMUM flow rate CMOD2: MAXIMUM flow rate CMOD2: Type of valve

TE550 Manual

YES/NO TEXT NUMBER MENU MENU NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER MENU

Attr. Level Min

S METER1 M 0,10 99,90 1,365 M PHASE SQ. S CLOCKWISE M 1 999 100 S 0,01 10 0,1 S -99,9 99,9 0 S 0 999999 10 S 0 999999 999999 M 10 9999 100 M 10 9999 1000 S 2 STAGES M 1 S 1 20 10 S 0 999999 30 S 0 999999 30 S 0 999999 0 S 0 S METER2 M 0,10 99,90 1,365 M PHASE SQ. S CLOCKWISE M 1 999 100 S 0,01 10 0,1 S -99,9 99,9 0 S 0 999999 10 S 0 999999 999999 M 10 9999 100 M 10 9999 1000 S 2 STAGES

135

APPENDICES 238 240 242 243 244 245 250 251 252 253 254 255 256 258 259 260 261 262 263 265 267 268 269 270 275 276 277 278 279 280 281 283 284 285 286 287 288 290 292 293 294

CMOD2: Enable power supply test of encoder CMOD2: Flow rate tolerance (%) CMOD2: HF start delay CMOD2: HF stop in advance CMOD2: LF stop in advance (in decimals) CMOD2: Enable Smart Closing CMOD3: Meter name CMOD3: Cyclical volume CMOD3: Type of encoder CMOD3: Direction of rotation CMOD3: Pulses/Turn CMOD3: Repetition period CMOD3: Correction of temperature error CMOD3: MINIMUM delivery quantity CMOD3: MAXIMUM delivery quantity CMOD3: MINIMUM flow rate CMOD3: MAXIMUM flow rate CMOD3: Type of valve CMOD3: Enable power supply test of encoder CMOD3: Flow rate tolerance (%) CMOD3: HF start delay CMOD3: HF stop in advance CMOD3: LF stop in advance (in decimals) CMOD3: Enable Smart Closing CMOD4: Meter name CMOD4: Cyclical volume CMOD4: Type of encoder CMOD4: Direction of rotation CMOD4: Pulses/Turn CMOD4: Repetition period CMOD4: Correction of temperature error CMOD4: MINIMUM delivery quantity CMOD4: MAXIMUM delivery quantity CMOD4: MINIMUM flow rate CMOD4: MAXIMUM flow rate CMOD4: Type of valve CMOD4: Enable power supply test of encoder CMOD4: Flow rate tolerance (%) CMOD4: HF start delay CMOD4: HF stop in advance CMOD4: LF stop in advance (in decimals)

YES/NO NUMBER NUMBER NUMBER NUMBER

YES/NO TEXT NUMBER MENU MENU NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER MENU YES/NO NUMBER NUMBER NUMBER NUMBER

M 1 S 1 20 10 S 0 999999 30 S 0 999999 30 S 0 999999 0 S 0 S METER3 M 0,10 99,90 1,365 M PHASE SQ. S CLOCKWISE M 1 999 100 S 0,01 10 0,1 S -99,9 99,9 0 S 0 999999 10 S 0 999999 999999 M 10 9999 100 M 10 9999 1000 S 2 STAGES M 1 S 1 20 10 S 0 999999 30 S 0 999999 30 S 0 999999 0 S 0 S METER4 M 0,10 99,90 1,365 M PHASE SQ. S CLOCKWISE M 1 999 100 S 0,01 10 0,1 S -99,9 99,9 0 S 0 999999 10 S 0 999999 999999 M 10 9999 100 M 10 9999 1000 S 2 STAGES M 1 S 1 20 10 S 0 999999 30 S 0 999999 30 S 0 999999 0

295

CMOD4: Enable Smart Closing

YES/NO

S

3xx

YES/NO TEXT NUMBER MENU MENU NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER MENU YES/NO NUMBER NUMBER NUMBER NUMBER

-

-

0

Attr. Level Min

Max

Default

S S S S S S S S

-

9600 RS232 N81 NOT USED 9600 RS232 N81 NOT USED

COM

Num Description

Type

310 311 312 313 320 321 322 323

MENU MENU MENU YES/NO MENU MENU MENU YES/NO

COM1: Baud rate COM1: Transmission protocol COM1: Frame structure COM1: Handshake COM2: Baud rate COM2: Transmission protocol COM2: Frame structure COM2: Handshake

4xx TE550 Manual

-

EXTERNAL UNITS 136

APPENDICES Num Description

Type

Attr. Level Min

Max

Default

404 406 408 410 411 412 413 414 415 416 417 418 420 421 422 430 431 432 433 434 435 436 437 438 439

Print number of STOPS occurring during delivery Disable local printer Print components ticket Header 1st line (ch[01]..ch[09]) Header 1st line (ch[19]..ch[18]) Header 1st line (ch[37]..ch[27]) Header 2nd line (ch[01]..ch[09]) Header 2nd line (ch[10]..ch[18]) Header 2nd line (ch[19]..ch[27]) Header 3rd line (ch[01]..ch[09]) Header 3rd line (ch[10]..ch[18]) Header 3rd line (ch[19]..ch[27]) Closing 1st line(ch[01]..ch[09]) Closing 1st line(ch[10]..ch[18]) Closing 1st line(ch[19]..ch[27]) Print actual volume Print compensated volume Print weight Print price Print product name Print density Print temperature Print errors during delivery Print metric string Print pressure value

YES/NO YES/NO YES/NO TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO YES/NO

S S S S S S S S S S S S S S S S S S S M M M S S S

-

-

YES NO NO S.A.M.P.I . SPA

441

Print Driver ID

YES/NO

S

-

-

NO

442

Print reference temperature for compensated volume

YES/NO

S

-

-

YES

443

Print expansion coefficient value

YES/NO

S

-

-

NO

Attr. Level Min

Max

Default

S S S S S S S S S S S S S S S S S S S S

999 999 -

N.O. N.O. 0 0 ALARM1 003110000 ALARM2 003110000 ALARM3 003110000 ALARM4 003110000 ALARM5 003110000 ALARM6 003110000 ALARM7 003110000 ALARM8 003110000

5xx

VIA AMERI GO VESPUC CI, 1 . ALTOPASCI O (LU) ITALY

YES YES YES NO YES YES YES YES YES NO

I/O

Num Description

Type

502 503 504 505 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525

MENU MENU NUMBER NUMBER TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT TEXT

CPU Output 01 type CPU Output 02 type CPU Output 01 selection CPU Output 02 selection Alarm 01: name Alarm 01: configuration Alarm 02: name Alarm 02: configuration Alarm 03: name Alarm 03: configuration Alarm 04: name Alarm 04: configuration Alarm 05: name Alarm 05: configuration Alarm 06: name Alarm 06: configuration Alarm 07: name Alarm 07: configuration Alarm 08: name Alarm 08: configuration

6xx TE550 Manual

0 0 -

PRODUCTS 137

APPENDICES Num Description

Type

601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 634 635 636 637 638 639 640 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657

NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER TEXT NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER

P1: Static error* Linearization - Flow rate 0 - Product n° 1 Linearization - Flow rate 1 - Product n° 1 Linearization - Flow rate 2 - Product n° 1 Linearization - Flow rate 3 - Product n° 1 Linearization - Flow rate 4 - Product n° 1 Linearization - Flow rate 5 - Product n° 1 Linearization - Flow rate 6 - Product n° 1 Linearization - Flow rate 7 - Product n° 1 Linearization - Flow rate 8 - Product n° 1 Linearization - Flow rate 9 - Product n° 1 Linearization - Error 0 - Product n° 1 Linearization - Error 1 - Product n° 1 Linearization - Error 2 - Product n° 1 Linearization - Error 3 - Product n° 1 Linearization - Error 4 - Product n° 1 Linearization - Error 5 - Product n° 1 Linearization - Error 6 - Product n° 1 Linearization - Error 7 - Product n° 1 Linearization - Error 8 - Product n° 1 Linearization - Error 9 - Product n° 1 P1: Coefficient of cubic dilation P1: Value of density P1: Type product P1: Product name P1: Product initials P1: Price product/litre P1: ADR code P1: Reference flow rate for LF P1: Reference flow rate for HF P2: Static error* Linearization - Flow rate 0 - Product n° 2 Linearization - Flow rate 1 - Product n° 2 Linearization - Flow rate 2 - Product n° 2 Linearization - Flow rate 3 - Product n° 2 Linearization - Flow rate 4 - Product n° 2 Linearization - Flow rate 5 - Product n° 2 Linearization - Flow rate 6 - Product n° 2 Linearization - Flow rate 7 - Product n° 2 Linearization - Flow rate 8 - Product n° 2 Linearization - Flow rate 9 - Product n° 2 Linearization - Error 0 - Product n° 2 Linearization - Error 1 - Product n° 2 Linearization - Error 2 - Product n° 2 Linearization - Error 3 - Product n° 2 Linearization - Error 4 - Product n° 2 Linearization - Error 5 - Product n° 2 Linearization - Error 6 - Product n° 2 Linearization - Error 7 - Product n° 2 Linearization - Error 8 - Product n° 2 Linearization - Error 9 - Product n° 2 P2: Coefficient of cubic dilation P2: Value of density P2: Type product

TE550 Manual

Attr. Level Min

Max

Default

M M M M M M M M M M M M M M M M M M M M M M S M M S S S S S M M M M M M M M M M M M M M M M M M M M M M S M

9,9 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 99 99 99 99 99 99 99 99 99 99 9,99999 9,99999 2 9999 9999 9999 9,9 9999 9999 9999 9999 9999 9999 9999 9999 9999 9999 99 99 99 99 99 99 99 99 99 99 9,99999 9,99999 2

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00288 0,7685 0 PROD1 P01 1

-9,9 0 0 0 0 0 0 0 0 0 0 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 0 0 0 0 1 1 -9,9 0 0 0 0 0 0 0 0 0 0 -99 -99 -99 -99 -99 -99 -99 -99 -99 -99 0 0 0

100 300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00288 0,7685 0

138

APPENDICES 658 659 660 661 662 663 667 668 669 670 671 672 673 674 675 676 677 678 679 680 681 682 683 684 685 686 687 688 689 690 691 692 693 694 695 696 700 701 702 703 704 705 706 707 708 709 710 711 712 713 714 715 716 717 718 719

P2: Product name P2: Product initials P2: Price product/litre P2: ADR code P2: Reference flow rate for LF P2: Reference flow rate for HF P3: Static error* Linearization - Flow rate 0 - Product n° 3 Linearization - Flow rate 1 - Product n° 3 Linearization - Flow rate 2 - Product n° 3 Linearization - Flow rate 3 - Product n° 3 Linearization - Flow rate 4 - Product n° 3 Linearization - Flow rate 5 - Product n° 3 Linearization - Flow rate 6 - Product n° 3 Linearization - Flow rate 7 - Product n° 3 Linearization - Flow rate 8 - Product n° 3 Linearization - Flow rate 9 - Product n° 3 Linearization - Error 0 - Product n° 3 Linearization - Error 1 - Product n° 3 Linearization - Error 2 - Product n° 3 Linearization - Error 3 - Product n° 3 Linearization - Error 4 - Product n° 3 Linearization - Error 5 - Product n° 3 Linearization - Error 6 - Product n° 3 Linearization - Error 7 - Product n° 3 Linearization - Error 8 - Product n° 3 Linearization - Error 9 - Product n° 3 P3: Coefficient of cubic dilation P3: Value of density P3: Type product P3: Product name P3: Product initials P3: Price product/litre P3: ADR code P3: Reference flow rate for LF P3: Reference flow rate for HF P4: Static error* Linearization - Flow rate 0 - Product n° 4 Linearization - Flow rate 1 - Product n° 4 Linearization - Flow rate 2 - Product n° 4 Linearization - Flow rate 3 - Product n° 4 Linearization - Flow rate 4 - Product n° 4 Linearization - Flow rate 5 - Product n° 4 Linearization - Flow rate 6 - Product n° 4 Linearization - Flow rate 7 - Product n° 4 Linearization - Flow rate 8 - Product n° 4 Linearization - Flow rate 9 - Product n° 4 Linearization - Error 0 - Product n° 4 Linearization - Error 1 - Product n° 4 Linearization - Error 2 - Product n° 4 Linearization - Error 3 - Product n° 4 Linearization - Error 4 - Product n° 4 Linearization - Error 5 - Product n° 4 Linearization - Error 6 - Product n° 4 Linearization - Error 7 - Product n° 4 Linearization - Error 8 - Product n° 4

TE550 Manual

TEXT TEXT NUMBER TEXT NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER TEXT NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER NUMBER

M S S S S S M M M M M M M M M M M M M M M M M M M M M M S M M S S S S S M M M M M M M M M M M M M M M M M M M M

0 9999 1 9999 1 9999 -9,9 9,9 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 0 9,99999 0 9,99999 0 2 0 9999 1 9999 1 9999 -9,9 9,9 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 0 9999 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99 -99 99

PROD2 P02 1 100 300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0,00288 0,7685 0 PROD3 P03 1 100 300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

139

APPENDICES 720 721 722 723 724 725 726 727 728 729

Linearization - Error 9 - Product n° 4 P4: Coefficient of cubic dilation P4: Value of density P4: Type product P4: Product name P4: Product initials P4: Price product/litre P4: ADR code P4: Reference flow rate for LF P4: Reference flow rate for HF

8xx Num 800 801 802 803 804 805 806 807 825 826 827 828 829 830 831 832 850 851 852 853 854 855 856 857 875 876 877 878 879 880 881 882 900 901 902 903 904 905 906 907 925 926

NUMBER NUMBER NUMBER NUMBER TEXT TEXT NUMBER TEXT NUMBER NUMBER

M M S M M S S S S S

-99 99 0 9,99999 0 9,99999 0 2 0 9999 1 9999 1 9999

0 0,00288 0,7685 0 PROD4 P04 1 100 300

RECIPES Description Recipe 1: Name Recipe 1: initials Recipe 1: ADR code Recipe 1: Price/litre Recipe 1: Quantity % of Product n°1 Recipe 1: Quantity % of Product n°2 Recipe 1: Quantity % of Product n°3 Recipe 1: Quantity % of Product n°4 Recipe 2: Name Recipe 2: initials Recipe 2: ADR code Recipe 2: Price/litre Recipe 2: Quantity % of Product n°1 Recipe 2: Quantity % of Product n°2 Recipe 2: Quantity % of Product n°3 Recipe 2: Quantity % of Product n°4 Recipe 3: Name Recipe 3: initials Recipe 3: ADR code Recipe 3: Price/litre Recipe 3: Quantity % of Product n°1 Recipe 3: Quantity % of Product n°2 Recipe 3: Quantity % of Product n°3 Recipe 3: Quantity % of Product n°4 Recipe 4: Name Recipe 4: initials Recipe 4: ADR code Recipe 4: Price/litre Recipe 4: Quantity % of Product n°1 Recipe 4: Quantity % of Product n°2 Recipe 4: Quantity % of Product n°3 Recipe 4: Quantity % of Product n°4 Recipe 5: Name Recipe 5: initials Recipe 5: ADR code Recipe 5: Price/litre Recipe 5: Quantity % of Product n°1 Recipe 5: Quantity % of Product n°2 Recipe 5: Quantity % of Product n°3 Recipe 5: Quantity % of Product n°4 Recipe 6: Name Recipe 6: initials

TE550 Manual

Type Attr. Level Min Max TEXT M TEXT M TEXT M NUMBER M 1.00 999999 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 TEXT M TEXT M TEXT M NUMBER M 1.00 999999 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 TEXT M TEXT M TEXT M NUMBER M 1.00 999999 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 TEXT M TEXT M TEXT M NUMBER M 1.00 999999 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 TEXT M TEXT M TEXT M NUMBER M 1.00 999999 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 NUMBER M 0 100 TEXT M TEXT M -

Default RECIPE1 R01 1.00 100 0 0 0 RECIPE2 R02 1.00 100 0 0 0 RECIPE3 R03 1.00 100 0 0 0 RECIPE4 R04 1.00 100 0 0 0 RECIPE5 R05 1.00 100 0 0 0 RECIPE6 R06

140

APPENDICES 927 928 929 930 931 932 950 951 952 953 954 955 956 957 975 976 977 978 979 980 981 982

Recipe 6: ADR code Recipe 6: Price/litre Recipe 6: Quantity % of Product n°1 Recipe 6: Quantity % of Product n°2 Recipe 6: Quantity % of Product n°3 Recipe 6: Quantity % of Product n°4 Recipe 7: Name Recipe 7: initials Recipe 7: ADR code Recipe 7: Price/litre Recipe 7: Quantity % of Product n°1 Recipe 7: Quantity % of Product n°2 Recipe 7: Quantity % of Product n°3 Recipe 7: Quantity % of Product n°4 Recipe 8: Name Recipe 8: initials Recipe 8: ADR code Recipe 8: Price/litre Recipe 8: Quantity % of Product n°1 Recipe 8: Quantity % of Product n°2 Recipe 8: Quantity % of Product n°3 Recipe 8: Quantity % of Product n°4

TE550 Manual

TEXT NUMBER NUMBER NUMBER NUMBER NUMBER TEXT TEXT TEXT NUMBER NUMBER NUMBER NUMBER NUMBER TEXT TEXT TEXT NUMBER NUMBER NUMBER NUMBER NUMBER

M M M M M M M M M M M M M M M M M M M M M M

1.00 999999 0 100 0 100 0 100 0 100 1.00 999999 0 100 0 100 0 100 0 100 1.00 999999 0 100 0 100 0 100 0 100

1.00 100 0 0 0 RECIPE7 R07 1.00 100 0 0 0 RECIPE8 R08 1.00 100 0 0 0

141

APPENDICES

7.1.2.

Description of global parameters (0xx)

P002: REGISTER ADDRESS The parameter allows configuration of logical address of the electronic register, indispensable for the communication serial with a PC. P003: NUMBER OF METERS Sets the number of meters (CMOD board) connected to the register P009: TYPE OF CONNECTED METERS Select the type of meters connected to the system o VOLUMETRIC o MASS P010: ENABLING TEMPERATURE READING Enables or disables the temperature reading P011: SCALE FOR THE TEMPERATURE Selects the temperature scale: o °C °F o P012: MINIMUM TEMPERATURE Sets the minimum threshold value for temperature alarm (lower value will generate an error) P013: TEMPERATURE MAXIMUM Sets the maximum threshold value for temperature alarm (grater value will generate an error) P014: REFERENCE TEMPERATURE FOR COMPENSATION Sets the reference temperature to use for the calculation of the compensated volume P015: METHOD FOR THE CALCULATION OF THE COMPENSATED VOLUME Selects the method used for the calculation of the compensated volume (please refer to Paragraph 6.9.2) IMPORTANT: in case of mass meters (see P009) it is not possible to perform the calculation of the compensated volume P016: MANAGEMENT OF TEMPERATURE ERRORS Allows specification of action in case of error in temperature reading sensor PT100: o MESSAGE: the error is signaled with a message o MANUAL TEMPERATURE: the value of temperature is set at the value of manual temperature o BLOCKAGE: the error causes the interruption of the flow rate LATEST GOOD VALUE: in case of error, the system uses the latest good temperature value detected o (if any). P017: MANUAL TEMPERATURE Sets the manual temperature to use in the case of error of probe PT100.

TE550 Manual

142

APPENDICES P018: DENSITY ERROR MANAGEMENT Allows one to choose how the system reacts to an error in the density. MESSAGE: the error is signaled with a message o o MANUAL DENSITY: the density value is fixed at the value given in the corresponding product parameters (see P623, P656, P689, ...) o BLOCKAGE: error which causes an interruption in the loading procedure. o LAST CORRECT DENSITY VALUE: the density value is fixed at the last correct value read. P019: PRESSURE ERROR MANAGEMENT Allows one to choose how the system reacts to an error in the pressure. MESSAGE: the error is signaled with a message o o MANUAL DENSITY: the pressure value is fixed at the value given in the corresponding product parameters (see P067) BLOCKAGE: error which causes an interruption in the loading procedure. o o LAST CORRECT DENSITY VALUE: the pressure value is fixed at the last correct value read. P020: MANAGEMENT OF SPURIOUS PULSES Allows selection of the method used for invalid pulses counting technique: Not used: invalid pulses are ignored o o Continuous: invalid pulses are counted incrementally, will reset to zero on the initiation of every flow rate Decreasing: invalid pulses are counted incrementally, and every n valid pulse (see P025) count of o false pulses is decreased by 1. On the initiation of every flow rate erroneous pulses are reset to zero. P021: MANAGEMENT OF INCORRECT ROTATIONAL DIRECTION Allows one to choose in which way to use the impulses that have been picked up in an inverse rotational direction to the rotation of the encoder. NOT USED: the system ignores the inverse impulses MESSAGE: if the difference between the inverse impulses and the correct ones exceeds the parameter P020, the system blocks the loading process and displays a message which recommends one to check the rotational direction of the encoder. Spurious: reverse pulses are considered invalid pulses (and added to the spurious) o o Decreasing: reverse pulses decrease the totalizer system of the product P023: LEAKAGE TOLERANCE Allows specification of the quantity of product that should pass through closed valves because it is considered leakage (expressed in volume/10) P024: NUMBER OF FALSE PULSES FOR ERROR Allow selection of the maximum number of invalid pulses allowed for each flow rate. P025: NUMBER OF GOOD PULSES TO DECREASE SPURIOUS COUNTER Defines how many correct pulses must be counted for decreasing by a unit the counter of false pulses. P026: MAXIMUM FLOW RATE OF LEAKAGE ALLOWED Specifies the maximum flow rate that may be attained during the leakage without the keyboard being blocked; if such value is exceeded, the system stops the operator from planning and initiating a new flow rate until the end of the leakage. TE550 Manual

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APPENDICES P032: NUMBER OF DECIMAL DIGITS FOR PARTIAL Inputs the number of decimal digits to show for the representation of the partial P033: NUMBER OF DECIMAL DIGITS FOR THE PRESET Inputs the number of decimal digits used for input of the preset P040: STAND-BY STOP TIMER Sets the duration of the stand-by stop status expressed in seconds (an interval during which no pulses may pass in order to consider the flow rate concluded) P041: PULSE TIMEOUT Sets after how many seconds of no pulses, the register passes in stand-by stop (see P040). P042: STOP TIMEOUT Sets the maximum duration of Manual stop; if such an interval is exceeded, the register automatically ends flow rate in progress P043: PUMP START TIMER Sets the time delay for pump start (before valve command - negative value or after valve command -positive value). P044: DEADMAN TIMER Allows one to select the closure time of the deadman timer (see paragraph 5.10) NOT USED: the deadman timer is deactivated o o 1 MIN: The operator has to annul the deadman once every minute o 2 MIN: The operator has to annul the deadman once every two minutes o 3 MIN: The operator has to annul the deadman once every three minutes o 5 MIN: The operator has to annul the deadman once every five minutes P050: TYPE OF PRESET Select the value of reference used for the preset o NOT USED: the system does not use the preset AREA: the system refers to the quantity of the preset volume area o o COMPENSATED: the system refers to the quantity of the preset compensated volume WEIGHT: the system refers to the quantity of the preset weight o IMPORTANT: in case of mass meters connected to the system (see P009), the preset type (if any) can be set to WEIGHT or CURRENCY only. P051: MEMORIZATION OF THE LAST PRESET Selects whether to memorize the value of the last preset (differentiated by product) P053: PERIOD OF EVENT MEMORY RETENTION To set after what time period it is possible for the system to write over old event in order to record a new one in the register.

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APPENDICES P054: ZERO START MODE Enables or disables the Zero-Start option P060: LOW DENSITY THRESHOLD ALARM To set the minimum acceptable density value (lower values will be signaled by an error message) P061: HIGH DENSITY THRESHOLD ALARM To set the maximum acceptable density value (higher values will be signaled by an error message) P065: LOW PRESSURE THRESHOLD ALARM To set the minimum acceptable pressure value (lower values will be signaled by an error message) P066: HIGH PRESSURE THRESHOLD ALARM To set the maximum acceptable pressure value (higher values will be signaled by an error message) P067: MANUAL PRESSURE VALUE Sets the manual pressure value to be used in the case of an error on condition that the corresponding parameter P019 is correct. P070: CURRENCY SYMBOL Inputs the symbol to show and print next to the currency value (3 characters) P071: UNIT OF MEASURE FOR VOLUME Inputs the unit of measure used for representation of the volume: LITRES o U.S. GALLONS o o U.K. GALLONS o M3 P072: UNIT OF MEASURE FOR WEIGHT Inputs the unit of measure to use for the representation of weight: o KG o LB P073: UNIT OF MEASURE FOR FLOW RATE Inputs the unit of measure to use for representation of flow rate: L/MIN o o U.S. GALLONS/MIN o U.K. GALLONS/MIN M3/H o o KG/MIN o LB/MIN o TON/H P074: UNIT OF MEASURE FOR DENSITY Inputs the unit of measure to use for the representation of density: o KG/ M3

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APPENDICES P080: IDENTIFICATION OF THE USER Select whether or not to require identification of the user: NOT USED: no request for identification o o PIN ID: input of a personal code is required P090: BACKLIGHTING DISPLAY 1 Inputs the level of backlighting desired for display 1: o 25% o 50% o 75% o 100%

7.1.3.

Description of blending parameters (1xx)

P101: ERROR RECOVERY GAIN FOR AUTOMATIC FLOW CORRECTION Inputs the gain factor for the automatic flow rate correction based on the volume error of the slave compared with the selected recipe. P102: FLUSH VOLUME Sets the amount of Master product to flush the pipeline in purge mode, depending on pipe capacity to clean out. o AMOUNT IN LITRES P103: MINIMUM FLOW RATE THRESHOLD Inputs the minimum flow rate THRESHOLD used to restart the meter after during on/off

Min Flow rate X P103 Threshold Min Flow rate of valve: P210, P235, P260, P285

P109: ERROR MEASUREMENT DELAY Time period during which the percentage error is not measured from commencement of the delivery process. TIME PERIOD IN SECONDS o P110: ERROR TIMER COUNTDOWN PERIOD Count-down time period which starts when an error is present, activating an alarm upon elapsing and shutting down the delivery process. o TIME PERIOD IN SECONDS

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APPENDICES P111: ERROR TOLERANCE Tolerance of percentage error between the recipe-required blend ratio and the actual percentage of each product present in the delivered blend. TOLERANCE VALUE IN % o

7.1.4.

Description of meter parameters (2xx)

P200: METER 1 - NAME Inputs the name (max. 9 characters) of the meter P201: METER 1 - CYCLICAL VOLUME Inputs the cyclical volume of the meter IMPORTANT: if the system is connected to a mass meter (see P009), the cyclical volume is used to specify the mass equal to the number of pulses indicated by parameter P204 P202: METER 1 – TYPE OF ENCODER Selects the type of encoder connected to the meter: o MONOCHANNEL (CHA) o MONOCHANNEL (CHB) o PHASE SQUARING P203: METER 1 – CORRECT DIRECTION OF ROTATION Selects the correct direction of rotation of the encoder: o CLOCKWISE (CW) o COUNTER-CLOCKWISE (CCW) P204: METER 1 – PULSES PER TURN OF THE ENCODER Specifies the number of pulses for each turn of the encoder connected to the meter P205: METER 1 – PERIOD REPETITION PULSES Sets the equivalence among one pulse and the product measured (the unit is the same of presetting parameter - P050). If the parameter is input at 0, the exit of repetition pulses is disabled. CAUTION: according to the flow rate, if the parameter assumes small values, the repetition of pulses would not function correctly (max. 400 pulses per second) P206: METER 1 – CORRECTION OF TEMPERATURE ERROR Inputs the static correction for the temperature probe connected to the meter P208: METER 1 – MINIMUM QUANTITY PRESET Inputs the minimum quantity preset; lesser values will not be accepted. P209: METER 1 – MAXIMUM QUANTITY PRESET Inputs the maximum preset quantity; greater values will not be accepted.

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APPENDICES P210: METER 1 – MINIMUM FLOW RATE Specifies the minimum flow rate allowed for the correct functioning of the meter; lesser values will be shown with an error message. P211: METER 1 – MAXIMUM FLOW RATE Specifies the maximum flow rate allowed for the correct functioning of the meter; greater values will be shown with an error message. P212: METER 1 – TYPE OF VALVE Selects the type of valve connected to the meter: o TWO STAGE o DIGITAL P213: METER 1 – TEST OF ENCODER POWER SUPPLY Enables or disables the encoder power supply test P215: METER 1 – TOLERANCE FLOW RATE Sets the flow rate tolerance (expressed in %) when the digital valve is used (see P212). P217: METER 1 – HF START DELAY Sets up the product amount that has to be delivered before the system can pass from the low flow to the high flow state (referring to the pre-set product amount, see P050). P218: METER 1 – HF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to pass from high flow to low flow. P219: METER 1 – LF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to close the valve from the low flow state. The value is expressed in tenths of the reference unit. P220: METER 1 – SMART CLOSING Enables or disables the smart closing function for the auto-learning closure system of the valves. P225: METER 2 - NAME Inputs the name (max. 9 characters) of the meter P226: METER 2 - CYCLICAL VOLUME Inputs the cyclical volume of the meter IMPORTANT: if the system is connected to a mass meter (see P009), the cyclical volume is used to specify the mass equal to the number of pulses indicated by parameter P229 P227: METER 2 – TYPE OF ENCODER Selects the type of encoder connected to the meter: o MONOCHANNEL (CHA) o MONOCHANNEL (CHB) o PHASE SQUARING

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APPENDICES P228: METER 2 – CORRECT DIRECTION OF ROTATION Selects the correct direction of rotation of the encoder: o CLOCKWISE (CW) o COUNTER-CLOCKWISE (CCW) P229: METER 2 – PULSES PER TURN OF THE ENCODER Specifies the number of pulses for each turn of the encoder connected to the meter P230: METER 2 – PERIOD REPETITION PULSES Sets the equivalence among one pulse and the product measured (the unit is the same of presetting parameter - P050). If the parameter is input at 0, the exit of repetition pulses is disabled. CAUTION: according to the flow rate, if the parameter assumes small values, the repetition of pulses would not function correctly (max. 400 pulses per second) P231: METER 2 – CORRECTION OF TEMPERATURE ERROR Inputs the static correction for the temperature probe connected to the meter P233: METER 2 – MINIMUM QUANTITY PRESET Inputs the minimum quantity preset; lesser values will not be accepted. P234: METER 2 – MAXIMUM QUANTITY PRESET Inputs the maximum preset quantity; greater values will not be accepted. P235: METER 2 – MINIMUM FLOW RATE Specifies the minimum flow rate allowed for the correct functioning of the meter; lesser values will be shown with an error message. P236: METER 2 – MAXIMUM FLOW RATE Specifies the maximum flow rate allowed for the correct functioning of the meter; greater values will be shown with an error message. P237: METER 2 – TYPE OF VALVE Selects the type of valve connected to the meter: o TWO STAGE o DIGITAL P238: METER 2 – TEST OF ENCODER POWER SUPPLY Enables or disables the encoder power supply test P240: METER 2 – TOLERANCE FLOW RATE Sets the flow rate tolerance (expressed in %) when the digital valve is used (see P212). P242: METER 2 – HF START DELAY Sets up the product amount that has to be delivered before the system can pass from the low flow to the high flow state (referring to the pre-set product amount, see P050).

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APPENDICES P243: METER 2 – HF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to pass from high flow to low flow. P244: METER 2 – LF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to close the valve from the low flow state. The value is expressed in tenths of the reference unit. P245: METER 2 – SMART CLOSING Enables or disables the smart closing function for the auto-learning closure system of the valves. P250: METER 3 - NAME Inputs the name (max. 9 characters) of the meter P251: METER 3 - CYCLICAL VOLUME Inputs the cyclical volume of the meter IMPORTANT: if the system is connected to a mass meter (see P009), the cyclical volume is used to specify the mass equal to the number of pulses indicated by parameter P255 P252: METER 3 – TYPE OF ENCODER Selects the type of encoder connected to the meter: o MONOCHANNEL (CHA) o MONOCHANNEL (CHB) o PHASE SQUARING P253: METER 3 – CORRECT DIRECTION OF ROTATION Selects the correct direction of rotation of the encoder: o CLOCKWISE (CW) o COUNTER-CLOCKWISE (CCW) P254: METER 3 – PULSES PER TURN OF THE ENCODER Specifies the number of pulses for each turn of the encoder connected to the meter P255: METER 3 – PERIOD REPETITION PULSES Sets the equivalence among one pulse and the product measured (the unit is the same of presetting parameter - P050). If the parameter is input at 0, the exit of repetition pulses is disabled. CAUTION: according to the flow rate, if the parameter assumes small values, the repetition of pulses would not function correctly (max. 400 pulses per second) P256: METER 3 – CORRECTION OF TEMPERATURE ERROR Inputs the static correction for the temperature probe connected to the meter P258: METER 3 – MINIMUM QUANTITY PRESET Inputs the minimum quantity preset; lesser values will not be accepted. P259: METER 3 – MAXIMUM QUANTITY PRESET Inputs the maximum preset quantity; greater values will not be accepted. TE550 Manual

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APPENDICES P260: METER 3 – MINIMUM FLOW RATE Specifies the minimum flow rate allowed for the correct functioning of the meter; lesser values will be shown with an error message. P261: METER 3 – MAXIMUM FLOW RATE Specifies the maximum flow rate allowed for the correct functioning of the meter; greater values will be shown with an error message. P262: METER 3 – TYPE OF VALVE Selects the type of valve connected to the meter: o TWO STAGE o DIGITAL P263: METER 3 – TEST OF ENCODER POWER SUPPLY Enables or disables the encoder power supply test P265: METER 3 – TOLERANCE FLOW RATE Sets the flow rate tolerance (expressed in %) when the digital valve is used (see P212). P267: METER 3 – HF START DELAY Sets up the product amount that has to be delivered before the system can pass from the low flow to the high flow state (referring to the pre-set product amount, see P050). P268: METER 3 – HF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to pass from high flow to low flow. P269: METER 3 – LF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to close the valve from the low flow state. The value is expressed in tenths of the reference unit. P270: METER 3 – SMART CLOSING Enables or disables the smart closing function for the auto-learning closure system of the valves. P275: METER 4 - NAME Inputs the name (max. 9 characters) of the meter P276: METER 4 - CYCLICAL VOLUME Inputs the cyclical volume of the meter IMPORTANT: if the system is connected to a mass meter (see P009), the cyclical volume is used to specify the mass equal to the number of pulses indicated by parameter P279 P277: METER 4 – TYPE OF ENCODER Selects the type of encoder connected to the meter: o MONOCHANNEL (CHA) o MONOCHANNEL (CHB) o PHASE SQUARING TE550 Manual

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APPENDICES P278: METER 4 – CORRECT DIRECTION OF ROTATION Selects the correct direction of rotation of the encoder: o CLOCKWISE (CW) o COUNTER-CLOCKWISE (CCW) P279: METER 4 – PULSES PER TURN OF THE ENCODER Specifies the number of pulses for each turn of the encoder connected to the meter P280: METER 4 – PERIOD REPETITION PULSES Sets the equivalence among one pulse and the product measured (the unit is the same of presetting parameter - P050). If the parameter is input at 0, the exit of repetition pulses is disabled. CAUTION: according to the flow rate, if the parameter assumes small values, the repetition of pulses would not function correctly (max. 400 pulses per second) P281: METER 4 – CORRECTION OF TEMPERATURE ERROR Inputs the static correction for the temperature probe connected to the meter P283: METER 4 – MINIMUM QUANTITY PRESET Inputs the minimum quantity preset; lesser values will not be accepted. P284: METER 4 – MAXIMUM QUANTITY PRESET Inputs the maximum preset quantity; greater values will not be accepted. P285: METER 4 – MINIMUM FLOW RATE Specifies the minimum flow rate allowed for the correct functioning of the meter; lesser values will be shown with an error message. P286: METER 4 – MAXIMUM FLOW RATE Specifies the maximum flow rate allowed for the correct functioning of the meter; greater values will be shown with an error message. P287: METER 4 – TYPE OF VALVE Selects the type of valve connected to the meter: o TWO STAGE o DIGITAL P288: METER 4 – TEST OF ENCODER POWER SUPPLY Enables or disables the encoder power supply test P290: METER 4 – TOLERANCE FLOW RATE Sets the flow rate tolerance (expressed in %) when the digital valve is used (see P212). P292: METER 4 – HF START DELAY Sets up the product amount that has to be delivered before the system can pass from the low flow to the high flow state (referring to the pre-set product amount, see P050). P293: METER 4 – HF STOP IN ADVANCE

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APPENDICES Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to pass from high flow to low flow. P294: METER 4 – LF STOP IN ADVANCE Sets up the product amount lacking towards the pre-set value (see P050), which when reached causes the system to close the valve from the low flow state. The value is expressed in tenths of the reference unit. P295: METER 4 – SMART CLOSING Enables or disables the smart closing function for the auto-learning closure system of the valves.

7.1.5.

Description of the COM parameters (3xx)

P310: COM1 – BAUD RATE Specifies the baud rate used for the serial port: o 4800 o 9600 o 19200 o 38400 o 57600 P311: COM1 – PROTOCOL OF TRANSMISSION Specifies the protocol adopted for the serial transmission: o RS232 o RS422 o RS485 P312: COM1 – STRUCTURE OF FRAME Specifies the composition of the single frame (parity / bit data / bit stop): o N81 o O81 o E81 o N82 o O82 o E82 P313: COM1 – HANDSHAKE Specifies the flow control to be used: o NOT USED o XON-XOFF o RTS-CTS P320: COM2 – BAUD RATE Specifies the baud rate used for the serial port: o 4800 o 9600 o 19200 TE550 Manual

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APPENDICES o o

38400 57600

P321: COM2 – PROTOCOL OF TRANSMISSION Specifies the protocol adopted for the serial transmission: o RS232 o RS422 o RS485

P322: COM2 – STRUCTURE OF FRAME Specifies the composition of the single frame (parity / bit data / bit stop): o N81 o O81 o E81 o N82 o O82 o E82 P323: COM2 – HANDSHAKE Specifies the flow control to be use: o NOT USED o XON-XOFF o RTS-CTS

7.1.6.

Description parameters external units (4xx)

P404: TICKET – PRINT NUMBER OF STOPS DURING FLOW RATE Enables (or disables) printing of the number of manual stops during the flow rate P406: DEACTIVATION OF LOCAL PRINTER Disable (or enable) the use of a local printer P408: PRINT COMPONENTS TICKET Enable (or disable) the printing of the blending components ticket P410: TICKET – HEADER LINE 1 (1/3) Sets the first 9 characters of the prior heading line for the printer ticket P411: TICKET – HEADER LINE 1 (2/3) Sets characters from 10 to...18 of the prior heading line for the printer ticket P412: TICKET – HEADER LINE 1 (3/3) Sets characters from 10 19…27 of the prior heading line for the printer ticket TE550 Manual

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APPENDICES P413: TICKET – HEADER LINE 2 (1/3) Sets the first 9 characters of the second heading line for the printer ticket P414: TICKET – HEADER LINE 2 (2/3) Sets characters from 10...18 of the second heading line for the printer ticket P415: TICKET – HEADER LINE 2 (3/3) Sets characters from 10 19…27 of the second heading line for the printer ticket P416: TICKET – HEADER LINE 3 (1/3) Sets the first 9 characters of the third heading line for the printer ticket P417: TICKET – HEADER LINE 3 (2/3) Sets characters from 10...18 of the third heading line for the printer ticket P418: TICKET – HEADER LINE 3 (3/3) Sets characters from 10 19…27 of the third heading line for the printer ticket P420: TICKET – CLOSING (1/3) Sets the first 9 characters for the line of closing of the printer ticket P421: TICKET – CLOSING (2/3) Inputs characters from 10...18 for the line of closing of the printer ticket P422: TICKET – CLOSING (3/3) Sets characters from 10 19…27 for the line of closing of the printer ticket P430: TICKET – PRINT ACTUAL DELIVERIED VOLUME Enables (or disables) printing of the actual delivered volume P431: TICKET – PRINT COMPENSATED VOLUME Enables (or disables) printing of the delivered compensated volume P432: TICKET – PRINT WEIGHT Enables (or disables) printing of the delivered volume expressed in weight P433: TICKET – PRINT PRICE Enables (or disables) printing of the delivered volume expressed in price WARNING: the printing of the delivered volume expressed in price can be selected only in combination with 2 decimal digits for partial representation (see P030). P434: TICKET – PRINT PRODUCT NAME Enables (or disables) printing of the name of the product P435: TICKET – PRINT DENSITY Enables (or disables) printing of the value of density of the product flow rate

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APPENDICES ATTENTION: the printout of the density is only possible when the selected calculation method allows for it (see P015). P436: TICKET – PRINT TEMPERATURE Enables (or disables) printing of the temperature of the product flow rate P437: TICKET – PRINT FLOW RATE SUCCESS Enables (or disables) printing of the cause of early halting of the flow rate P438: TICKET – PRINT TEST STRING Enables (or disables) printing of the test string; such string allows verification that all alphanumeric characters used are correctly printed. P439: CARD PRINTER FOR PRESSURE Enables (or disables) printing of the value of pressure of the product unloaded. ATTENTION: the printout of the pressure is only possible when the selected calculation method allows for it (see P015). P441: TICKET – PRINT OPERATOR ID Enables (or disables) printing of the identification code of the operator (see P080). P442: TICKET – PRINT REFERENCE TEMPERATURE FOR COMPENSATED VOLUME Enables (or disables) printing of the reference temperature used for the calculation of the compensated volume. P443: CARD PRINTER FOR EXPANSION COEFFICIENT Enables (or disables) printing of the value of the expansion coefficient of the product unloaded. ATTENTION: the printout of the expansion coefficient is only possible when the selected calculation method allows for it (see P015).

7.1.7.

Description parameters I/O (5xx)

P502: CPU – OUTPUT 01: TYPE SELECTION Selects the type of the contact for CPU output 1: o N.O. o N.C. P503: CPU – OUTPUT 02: TYPE SELECTION Selects the type of the contact for CPU output 2: o N.O. o N.C. P504: CPU – OUTPUT 01: CONFIGURATION Selects the status to be signaled on the CPU output 1 (see Appendix 8.5 and paragraph 6.12) P505: CPU – OUTPUT 02: CONFIGURATION Selects the status to be signaled on the CPU output 2 (see Appendix 8.5 and paragraph 6.12) TE550 Manual

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APPENDICES P510: ALARM 1 – NAME Sets the string to show on the display when alarm 1 is in progress P511: ALARM 1 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters (see paragraph 6.11): 0 A B C D 0 0 0 0

Values make sense only if the input is configured as consent.

Leave at 0 Select type of input: 0: consent 1: force state of HF 2: force state of LF 3: remote START button 4: remote STOP button 5: reset DEADMAN TIMER

Not used

Max n° of alarms consented during delivery (0..9) Action in case of alarm: 0: close HF+LF 1: close HF+LF+PUMP 2: as “0” + auto start 3: as “1” + auto start Input contact type 0: N.O. 1: N.C.

P512: ALARM 2 – NAME Sets the string to show on the display when alarm 2 is in progress P513: ALARM 2 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P514: ALARM 3 – NAME Sets the string to show on the display when alarm 3 is in progress P515: ALARM 3 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P516: ALARM 4 – NAME Sets the string to show on the display when alarm 4 is in progress P517: ALARM 4 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P518: ALARM 5 – NAME Sets the string to show on the display when alarm 5 is in progress P519: ALARM 5 – CONFIGURATION TE550 Manual

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APPENDICES Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P520: ALARM 6 – NAME Sets the string to show on the display when alarm 6 is in progress P521: ALARM 6 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P522: ALARM 7 – NAME Sets the string to show on the display when alarm 7 is in progress P523: ALARM 7 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511. P524: ALARM 8 – NAME Sets the string to show on the display when alarm 8 is in progress P525: ALARM 8 – CONFIGURATION Sets configuration of the alarm input through a string of 9 characters; for the format refer to parameter P511.

7.1.8.

Description of the product parameters (6xx/7xx)

P601: PRODUCT 01 – STATIC ERROR Sets the static error (expressed in 1/100 of volume) of the meter involved during flow rate of the product P602..611: PRODUCT 01 – 10 FLOW RATE FOR THE LINEARIZATION CURVE Set the values of the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P612..621: PRODUCT 01 – 10 CORRECTIONS FOR THE LINEARIZATION CURVE Set the values of the corrections relative to the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P622: PRODUCT 01 – CUBIC DILATION COEFFICIENT Sets the value of the coefficient alpha of the product P623: PRODUCT 01 – DENSITY Sets the value of density of the product. P624: PRODUCT 01 – PRODUCT TYPE Selects the type of product: o 0: REFINED PRODUCTS o 1: CRUDE OIL o 2: LUBRICATING OIL o 3: LPG

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APPENDICES P625: PRODUCT 01 – PRODUCT NAME Sets the name of the product (max. 9 characters) P626: PRODUCT 01 – PRODUCT INITIALS Sets the initials of the product (max. 3 characters) P627: PRODUCT 01 – PRODUCT PRICE Sets the price of the product per unit of volume P628: PRODUCT 01 – ADR CODE Sets the ADR code of the product (max. 9 characters) P629: PRODUCT 01 –LF REFERENCE FLOW RATE Sets up the reference flow rate for the low flow state, when the product is controlled by a digital valve. P630: PRODUCT 01 – HF REFERENCE FLOW RATE Sets up the reference flow rate for the high flow state, when the product is controlled by a digital valve. P634: PRODUCT 02 – STATIC ERROR Sets the static error (expressed in 1/100 of volume) of the meter involved during flow rate of the product P635..644: PRODUCT 02 – 10 FLOW RATE FOR THE LINEARIZATION CURVE Set the values of the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P645..654: PRODUCT 02 – 10 CORRECTIONS FOR THE LINEARIZATION CURVE Set the values of the corrections relative to the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P655: PRODUCT 02 – CUBIC DILATION COEFFICIENT Sets the value of the coefficient alpha of the product P656: PRODUCT 02 – DENSITY Sets the value of density of the product. P657: PRODUCT 02 – PRODUCT TYPE Selects the type of product: o 0: REFINED PRODUCTS o 1: CRUDE OIL o 2: LUBRICATING OIL o 3: LPG P658: PRODUCT 02 – PRODUCT NAME Sets the name of the product (max. 9 characters) P659: PRODUCT 02 – PRODUCT INITIALS Sets the initials of the product (max. 3 characters) TE550 Manual

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APPENDICES P660: PRODUCT 02 – PRODUCT PRICE Sets the price of the product per unit of volume P661: PRODUCT 02 – ADR CODE Sets the ADR code of the product (max. 9 characters) P662: PRODUCT 02 –LF REFERENCE FLOW RATE Sets up the reference flow rate for the low flow state, when the product is controlled by a digital valve. P663: PRODUCT 02 – HF REFERENCE FLOW RATE Sets up the reference flow rate for the high flow state, when the product is controlled by a digital valve. P667: PRODUCT 03 – STATIC ERROR Sets the static error (expressed in 1/100 of volume) of the meter involved during flow rate of the product P668..677: PRODUCT 03 – 10 FLOW RATE FOR THE LINEARIZATION CURVE Set the values of the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P678..687: PRODUCT 03 – 10 CORRECTIONS FOR THE LINEARIZATION CURVE Set the values of the corrections relative to the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P688: PRODUCT 03 – CUBIC DILATION COEFFICIENT Sets the value of the coefficient alpha of the product P689: PRODUCT 03 – DENSITY Sets the value of density of the product. P690: PRODUCT 03 – PRODUCT TYPE Selects the type of product: o 0: REFINED PRODUCTS o 1: CRUDE OIL o 2: LUBRICATING OIL o 3: LPG P691: PRODUCT 03 – PRODUCT NAME Sets the name of the product (max. 9 characters) P692: PRODUCT 03 – PRODUCT INITIALS Sets the initials of the product (max. 3 characters) P693: PRODUCT 03 – PRODUCT PRICE Sets the price of the product per unit of volume P694: PRODUCT 03 – ADR CODE Sets the ADR code of the product (max. 9 characters) TE550 Manual

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APPENDICES P695: PRODUCT 03 –LF REFERENCE FLOW RATE Sets up the reference flow rate for the low flow state, when the product is controlled by a digital valve. P696: PRODUCT 03 – HF REFERENCE FLOW RATE Sets up the reference flow rate for the high flow state, when the product is controlled by a digital valve. P700: PRODUCT 04 – STATIC ERROR Sets the static error (expressed in 1/100 of volume) of the meter involved during flow rate of the product P701..710: PRODUCT 04 – 10 FLOW RATE FOR THE LINEARIZATION CURVE Set the values of the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P711..720: PRODUCT 04 – 10 CORRECTIONS FOR THE LINEARIZATION CURVE Set the values of the corrections relative to the 10 reference flow rates used to describe the linearization curve of the meter involved during flow rate of the product P721: PRODUCT 04 – CUBIC DILATION COEFFICIENT Sets the value of the coefficient alpha of the product P722: PRODUCT 04 – DENSITY Sets the value of density of the product. P723: PRODUCT 04 – PRODUCT TYPE Selects the type of product: o 0: REFINED PRODUCTS o 1: CRUDE OIL o 2: LUBRICATING OIL o 3: LPG P724: PRODUCT 04 – PRODUCT NAME Sets the name of the product (max. 9 characters) P725: PRODUCT 04 – PRODUCT INITIALS Sets the initials of the product (max. 3 characters) P726: PRODUCT 04 – PRODUCT PRICE Sets the price of the product per unit of volume P727: PRODUCT 04 – ADR CODE Sets the ADR code of the product (max. 9 characters) P728: PRODUCT 04 –LF REFERENCE FLOW RATE Sets up the reference flow rate for the low flow state, when the product is controlled by a digital valve. P729: PRODUCT 04 – HF REFERENCE FLOW RATE Sets up the reference flow rate for the high flow state, when the product is controlled by a digital valve. TE550 Manual

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APPENDICES

7.1.9.

Description of recipe parameters (8xx/9xx)

P800: RECIPE 01 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P801: RECIPE 01 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P802: RECIPE 01 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P803: RECIPE 01 – RECIPE PRICE Sets the price of the recipe per liter P804: RECIPE 01 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P805: RECIPE 01 – PERCENTAGE OF PRODUCT 02 Defines the ratio of product 1 required in the blend (in %) P806: RECIPE 01 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P807: RECIPE 01 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P825: RECIPE 02 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P826: RECIPE 02 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P827: RECIPE 02 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P828: RECIPE 02 – RECIPE PRICE Sets the price of the recipe per liter P829: RECIPE 02 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P830: RECIPE 02 – PERCENTAGE OF PRODUCT 02 Defines the ratio of product 1 required in the blend (in %) TE550 Manual

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APPENDICES P831: RECIPE 02 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P832: RECIPE 02 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P850: RECIPE 03 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P851: RECIPE 03 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P852: RECIPE 03 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P853: RECIPE 03 – RECIPE PRICE Sets the price of the recipe per liter P854: RECIPE 03 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P855: RECIPE 03 – PERCENTAGE OF PRODUCT 02 Defines the ratio of product 1 required in the blend (in %) P856: RECIPE 03 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P857: RECIPE 03 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P875: RECIPE 04 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P876: RECIPE 04 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P877: RECIPE 04 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P878: RECIPE 04 – RECIPE PRICE Sets the price of the recipe per liter P879: RECIPE 04 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P880: RECIPE 04 – PERCENTAGE OF PRODUCT 02 TE550 Manual

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APPENDICES Defines the ratio of product 1 required in the blend (in %) P881: RECIPE 04 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P882: RECIPE 04 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P900: RECIPE 05 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P901: RECIPE 05 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P902: RECIPE 05 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P903: RECIPE 05 – RECIPE PRICE Sets the price of the recipe per liter P904: RECIPE 05 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P905: RECIPE 05 – PERCENTAGE OF PRODUCT 02 Defines the ratio of product 1 required in the blend (in %) P906: RECIPE 05 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P907: RECIPE 05 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P925: RECIPE 06 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P926: RECIPE 06 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P927: RECIPE 06 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P928: RECIPE 06 – RECIPE PRICE Sets the price of the recipe per liter P929: RECIPE 06 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P930: RECIPE 06 – PERCENTAGE OF PRODUCT 02 TE550 Manual

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APPENDICES Defines the ratio of product 1 required in the blend (in %) P931: RECIPE 06 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P932: RECIPE 06 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P950: RECIPE 07 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P951: RECIPE 07 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P952: RECIPE 07 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P953: RECIPE 07 – RECIPE PRICE Sets the price of the recipe per liter P954: RECIPE 07 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P955: RECIPE 07 – PERCENTAGE OF PRODUCT 02 Defines the ratio of product 1 required in the blend (in %) P956: RECIPE 07 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P957: RECIPE 07 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %) P975: RECIPE 08 – RECIPE NAME Sets the name of the recipe (max. 9 characters) P976: RECIPE 08 – RECIPE INITIALS Sets the initials of the recipe (max. 3 characters) P977: RECIPE 08 – ADR CODE Sets the ADR code of the recipe (max. 9 characters) P978: RECIPE 08 – RECIPE PRICE Sets the price of the recipe per liter P979: RECIPE 08 – PERCENTAGE OF PRODUCT 01 Defines the ratio of product 1 required in the blend (in %) P980: RECIPE 08 – PERCENTAGE OF PRODUCT 02 TE550 Manual

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APPENDICES Defines the ratio of product 1 required in the blend (in %) P981: RECIPE 08 – PERCENTAGE OF PRODUCT 03 Defines the ratio of product 1 required in the blend (in %) P982: RECIPE 08 – PERCENTAGE OF PRODUCT 04 Defines the ratio of product 1 required in the blend (in %)

7.1.10. Default codes After the memory reset procedure, codes for Level1 and Level2 are set to the default values shown in the following table; the preset code of Level2 is used also in the emergency procedure for the modification of a forgotten code (see Chapter 6). Default code of Level 1 111111 Default code of Level 2 222222

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APPENDICES

7.2. ERRORS – STATUS – OUTPUTS CODING TABLES 7.2.1.

Error coding table ERROR CODES N°

TE550 Manual

Descrizione

N°

N°

Descrizione

001

Error RAM

206

ARM2: Errore hardware density

407

ARM4: Alarm low flow state

002

Error FLASH

207

ARM2: Alarm low flow state

408

ARM4: Alarm high flow state

003

Error Parameters

208

ARM2: Alarm high flow state

409

ARM4: Error leakage

004

Error Totalizers

209

ARM2: Error leakage

410

ARM4: Error trafilamento inverso

005

Error Serial Module (SIO0)

210

ARM2: Error trafilamento inverso

411

ARM4: Pressure > Pmax

006

Error Serial Printer (SIO1)

211

ARM2: Pressure > Pmax

412

ARM4: Pressure < Pmin

007

RESERVED

212

ARM2: Pressure < Pmin

413

ARM4: Error hardware pressure

008

Error event memory full

213

ARM2: Error hardware pressure

414

ARM4: Error encoder rotations

009

Error Watchdog

214

ARM2: Error encoder rotations

415

ARM4: Encoder shortcircuit

010

Error real time clock

215

ARM2: Encoder shortcircuit

416

RESERVED

011

Errore printer disconnected

216

RESERVED

417

ARM4: Encoder disconnected

012

Errore printer switched off

217

ARM2: Encoder disconnected

418

ARM4: Error serial CMOD1

013

Errore no paper for printer

218

ARM2: Error serial CMOD1

420

ARM4: Deadman timeout

014

RESERVED

220

ARM2: Deadman timeout

500

RESERVED

090

Power supply level low

301

ARM3: Error temperatur > Tmax

501

RESERVED

101

ARM1: Error temperatur > Tmax

302

ARM3: Error temperatura< Tmin

502

RESERVED

102

ARM1: Error temperatura< Tmin

303

ARM3: Error hardware RTD

503

LKI1: Error in communication

103

ARM1: Error hardware RTD

304

ARM3: Density > Dmax

510

RESERVED

104

ARM1: Density > Dmax

305

ARM3: Density < Dmin

511

RESERVED

105

ARM1: Density < Dmin

306

ARM3: Errore hardware density

512

RESERVED

106

ARM1: Errore hardware density

307

ARM3: Alarm low flow state

…

RESERVED

107

ARM1: Alarm low flow state

308

ARM3: Alarm high flow state

…

RESERVED

108

ARM1: Alarm high flow state

309

ARM3: Error leakage

…

RESERVED

109

ARM1: Error leakage

310

ARM3: Error trafilamento inverso

…

RESERVED

110

ARM1: Error trafilamento inverso

311

ARM3: Pressure > Pmax

…

RESERVED

111

ARM1: Pressure > Pmax

312

ARM3: Pressure < Pmin

…

RESERVED

112

ARM1: Pressure < Pmin

313

ARM3: Error hardware pressure

…

RESERVED

113

ARM1: Error hardware pressure

314

ARM3: Error encoder rotations

…

RESERVED

114

ARM1: Error encoder rotations

315

ARM3: Encoder shortcircuit

…

RESERVED

115

ARM1: Encoder shortcircuit

316

RESERVED

601

RESERVED

116

RESERVED

317

ARM3: Encoder disconnected

602

RESERVED

117

ARM1: Encoder disconnected

318

ARM3: Error serial CMOD1

603

RESERVED

118

ARM1: Error serial CMOD1

320

ARM3: Deadman timeout

...

RESERVED

120

ARM1: Deadman timeout

401

ARM4: Error temperatur > Tmax

...

RESERVED

201

ARM2: Error temperatur > Tmax

402

ARM4: Error temperatura< Tmin

...

RESERVED

202

ARM2: Error temperatura< Tmin

403

ARM4: Error hardware RTD

650

BLENDING % ERROR

203

ARM2: Error hardware RTD

404

ARM4: Density > Dmax

...

RESERVED

204

ARM2: Density > Dmax

405

ARM4: Density < Dmin

...

RESERVED

205

ARM2: Density < Dmin

406

ARM4: Errore hardware density

799

RESERVED

167

APPENDICES

7.2.2.

Status coding table STATUS CODIFICATION

N°

N°

Description

N°

801

RESERVED

822

ARM2: Presetting

843

ARM3: Waiting for flow rate start

864

ARM4: Flow rate in progress

802

ARM1: Presetting

823

ARM2: Waiting for flow rate start

844

ARM3: Flow rate in progress

865

ARM4: Low flow

803

ARM1: Waiting for flow rate start

824

ARM2: Flow rate in progress

845

ARM3: Low flow

866

ARM4: High flow

804

ARM1: Flow rate in progress

825

ARM2: Low flow

846

ARM3: High flow

867

ARM4: Flow rate stopped

805

ARM1: Low flow

826

ARM2: High flow

847

ARM3: Flow rate stopped

868

RESERVED

806

ARM1: High flow

827

ARM2: Flow rate stopped

848

RESERVED

869

ARM4: Alarm in progress

807

ARM1: Flow rate stopped

828

RESERVED

849

ARM3: Alarm in progress

870

ARM4: Printing

808

RESERVED

829

ARM2: Alarm in progress

850

ARM3: Printing

871

RESERVED

809

ARM1: Alarm in progress

830

ARM2: Printing

851

RESERVED

872

ARM4: Waiting for PIN

810

ARM1: Printing

831

RESERVED

852

ARM3: Waiting for PIN

873

ARM4: Waiting for data reg.

811

RESERVED

832

ARM2: Waiting for PIN

853

ARM3: Waiting for data reg.

874

ARM4: Error in progress

812

ARM1: Waiting for PIN

833

ARM2: Waiting for data reg.

854

ARM3: Error in progress

880

GENERAL: Register in calibration mode

813

ARM1: Waiting for data reg.

834

ARM2: Error in progress

861

RESERVED

881

GENERAL: Error in progress

814

ARM1: Error in progress

841

RESERVED

862

ARM4: Preset

821

RESERVED

842

ARM3: Presetting

863

ARM4: Waiting for flow rate start

7.2.3.

Description

N°

Description

Description

Output coding table OUTPUT CODIFICATION

N°

Description

N°

Description

N°

Description

N°

Description

901

ARM1: Low flow

905

ARM2: Low flow

909

ARM3: Low flow

913

ARM4: Low flow

902

ARM1: High flow

906

ARM2: High flow

910

ARM3: High flow

914

ARM4: High flow

903

ARM1: Pump control

907

ARM2: Pump control

911

ARM3: Pump control

915

ARM4: Pump control

904

RESERVED

908

RESERVED

912

RESERVED

916

RESERVED

7.2.4.

Inputs (alarms) coding table CODIFICA USCITE

N°

Description

N°

Description

N°

Description

N°

Description

921

ALARM 01 in progress

926

ALARM 06 in progress

931

RESERVED

936

RESERVED

922

ALARM 02 in progress

927

ALARM 07 in progress

932

RESERVED

937

RESERVED

923

ALARM 03 in progress

928

ALARM 08 in progress

933

RESERVED

938

RESERVED

924

ALARM 04 in progress

929

RESERVED

934

RESERVED

939

RESERVED

925

ALARM 05 in progress

930

RESERVED

935

RESERVED

940

RESERVED

7.2.5.

Selected products/recipes coding table CODIFICA USCITE

N°

Description

N°

Description

N°

951

PRODUCT 01 selected

954

PRODUCT 04 selected

957

RECIPE 03 selected

960

RECIPE 06 selected

952

PRODUCT 02 selected

955

RECIPE 01 selected

958

RECIPE 04 selected

961

RECIPE 07 selected

953

PRODUCT 03 selected

956

RECIPE 02 selected

959

RECIPE 05 selected

962

RECIPE 08 selected

TE550 Manual

Description

N°

Description

168

APPENDICES

7.2.6.

Description of errors

This is a list of all the coded errors of the electronic counter with a short description followed by advice for solving the problem. The definition of “BLOCKED” indicates that once the error has manifested itself, it is not possible to start or continue the unloading process. The system will automatically resume functioning once the error has been solved. The indication “CONFIGURABLE” indicates that the response to the error is dependant on the values of some parameters. 001: RAM ERROR– CONFIGURABLE The data in the Ram memory has been corrupted and it is therefore no longer usable. In the case of this error please check if the battery jumper JP1 on the CPU board is properly closed. 002: FLASH ERROR – CONFIGURABLE This message appears when it was not possible to read or write on the FLASH memory. In the case of this error it is recommended to reset the counter to zero. 003: PARAMETER ERROR – CONFIGURABLE The data corresponding to the parameters in the Ram memory has been corrupted and it is therefore no longer usable. In the case of this error please check if the battery jumper JP1 on the CPU board is properly closed. 004: TOTALIZER ERROR – CONFIGURABLE The data corresponding to the totalizer in the Ram memory has been corrupted and it is therefore no longer usable. In the case of this error please check if the battery jumper JP1 on the CPU board is properly closed. 005: SERIAL DISPLAY ERROR - BLOCKED This message appears when there is a malfunction in the serial connection with the LKI module. 006: SERIAL PRINTER ERROR – CONFIGURABLE This message appears when there is a malfunction in the serial connection with the printer. 008: EVENT MEMORY FULL – BLOCKED The event memory is full and there are no events outside the period of validity to overwrite In the case of this error please change the validity period of the events (see P053). 009: WATCHDOG ERROR – CONFIGURABLE The watchdog circuit is not functioning correctly. In the case of this error please check if the watchdog circuit jumper JP3 on the CPU board is closed correctly. 010: RTC ERROR– CONFIGURABLE The system clock is not functioning properly.

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APPENDICES 011: PRINTER DISCONNECTED – CONFIGURABLE It was not possible to communicate with the printer. In the case of this error please check if the printer is connected correctly; verify that the port used is COM1 on the CPU board and that the corresponding parameters have been set correctly. 012: PRINTER SWITCHED OFF– CONFIGURABLE It was not possible to communicate with the printer as it is switched off. In the case of this error please check if the printer is correctly plugged in. 013: CARD MISSING – CONFIGURABLE The printer has run out of paper and cannot continue printing. In the case of this error please insert a new ticket. 090: SUPPLY LEVEL TOO LOW – BLOCKED The electrical supply level is too low for the correct functioning of the electronic counter. In the case of this error please check the voltage of the supply. 101 / 201 / 301 / 401: TEMPERATURE TOO HIGH – CONFIGURABLE The temperature measured by the PT100 of the CMOD1 (2/3/4) is higher than the maximum threshold value imposed by the parameter P013. 102 / 202 / 302 / 402: TEMPERATURE TOO LOW – CONFIGURABLE The temperature measured by the PT100 of the CMOD1 (2/3/4) is lower than the minimum threshold value imposed by the parameter P012. 103 / 203 / 303 / 403: RTD ERROR – CONFIGURABLE The temperature reading device on the CMOD1 (2/3/4) is not functioning correctly. In the case of this error it is recommended to carry out the hardware test in order to gather more information about the problem. 104 / 204 / 304 / 404: DENSITY TOO HIGH – CONFIGURABLE The density measured by the CMOD1 (2/3/4) is higher than the maximum threshold value imposed by the parameter P013. 105 / 205 / 305 / 405: DENSITY TOO LOW– CONFIGURABLE The density measured by the CMOD1 (2/3/4) is lower than the minimum threshold value imposed by the parameter P012. 106 / 206 / 306 / 406: DENSITY ERROR – CONFIGURABLE The density reading device on the CMOD1 (2/3/4) is not functioning correctly. In the case of this error it is recommended to carry out the hardware test in order to gather more information about the problem. 107 / 207 / 307 / 407: FLOWRATE TOO LOW – CONFIGURABLE The flow rate measured by the CMOD1 (2/3/4) is lower than the minimum threshold value imposed by the parameter P210 (P235/P260/P285). 108 / 208 / 308 / 408: FLOWRATE TOO HIGH – CONFIGURABLE The flow rate measured by the CMOD1 (2/3/4) is higher than the maximum threshold value imposed by the parameter P211 (P236/P261/P286). TE550 Manual

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APPENDICES 109 / 209 / 309 / 409: LEAK DETECTOR– CONFIGURABLE The CMOD1 (2/3/4) has detected a leakage when the valve is in the closed position which is higher than the amount of leakage specified by the parameter P023. If the flow rate of the leakage is higher than that specified by parameter P026 the counter will not allow a preset to be made. 110 / 210 / 310 / 410: LEAKAGE AGAINST THE FLOW DIRECTION – BLOCKED The CMOD1 (2/3/4) has detected a leakage when the valve is in the closed position which is flowing in the opposite direction to the normal flow direction. The error is signaled when the received impulses are of a higher number than that imposed by the parameter P024. 111 / 211 / 311 / 411: PRESSURE TOO HIGH – CONFIGURABLE The pressure measured by the CMOD1 (2/3/4) is higher than the maximum threshold value imposed by the parameter P066. 112 / 212 / 312 / 412: PRESSURE TOO LOW – CONFIGURABLE The pressure measured by the CMOD1 (2/3/4) is lower than the minimum threshold value imposed by the parameter P065. 113 / 213 / 313 / 413: PRESSURE ERROR – CONFIGURABLE The pressure reading device on the CMOD1 (2/3/4) is not functioning correctly. In the case of this error it is recommended to carry out the hardware test in order to gather more information about the problem. 114 / 214 / 314 / 414: ERROR IN ROTATIONAL DIRECTION OF THE ENCODER – CONFIGURABLE The number of incorrect (inverse) impulses produced by the encoder on the CMOD1 is higher than the maximum threshold value imposed by the parameter P024. 115 / 215 / 315 / 415: ENCODER SHORTCIRCUITED – BLOCKED A problem has been found in the electrical supply of the encoder on the CMOD1 (2/3/4). In the case of this error it is recommended to check the wiring of the device and to carry out the hardware test in order to gather more information about the problem. 117 / 217 / 317 / 417: ENCODER DISCONNECTED – BLOCKED There is no encoder recognized to be connected to the CMOD1 (2/3/4). In the case of this error it is recommended to check the wiring of the device and to carry out the hardware test in order to gather more information about the problem. 118 / 218 / 318 / 418: ERROR CMOD COMMUNICATION – BLOCKED It was not possible to communicate with the CMOD1 (2/3/4). In the case of this error it is recommended to check if the connectors have been correctly inserted into the back of the CMOD board and that the address jumpers have been set correctly. 120 / 220 / 320 / 420: DEADMAN TIMEOUT The deadman timer has reached the time limit set (P044) and automatically interrupted the delivery. In the case of an error verify the value of the time limit; if the annulment of the deadman timer has been carried out via an external device, verify that the input is configured for such a function and that the external contact is functioning correctly. TE550 Manual

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APPENDICES 503: ERROR LKI COMMUNICATION – BLOCKED It was not possible to communicate with the display LKI. In the case of this error it is recommended to check the wiring of the device and if the address jumpers have been set correctly on the display. 650: BLENDING % ERROR The ratios of the final product blend do not correspond to those set by the recipe. In the case of this error it is recommended to verify the error tolerance value (P111) and the error timer settings which activated the alarm (P109, P110).

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